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2013 PARTS CATALOG

MALLORY MARINE TECH SERVICES:

1.216.658.6438

FOR THE SERVICE PROFESSIONAL

List your business here!

Visit our website and register for our FREE national dealer locator service! Visit our website at www.mallorymarine.com for more information.

Mallory Marine is a trademark of Prestolite Performance Cleveland, Ohio ©2012 74731G

www.mallorymarine.com

74731G

family of brands

2013 MALLORY MARINE PARTS CATALOG

DON’T GET LEFT IN THE WAKE!

OVER 180 NEW PRODUCTS!

Service Lubricants electrical ignition

QUALITY ENGINE & DRIVE PARTS

fuel

cooling engine gaskets

WWW.MALLORYMARINE.COM

drive


LIMITED WARRANTY POLICY Mallory Marine is a trademark of Prestolite Performance

MALLORY MARINE HAS THE TOOLS TO MAKE YOU MORE PROFITABLE.

To obtain warranty service for a claim without labor, return the Mallory Marine product along with proof of the date of the original retail purchase, freight prepaid to the distributor from whom the product was purchased, the distributor will then forward the product to Mallory Marine for evaluation. If the product is determined by Mallory Marine to be eligible for warranty, Mallory Marine will credit the distributor and the Distributor will credit the selling dealer. To obtain warranty service for a claim with labor, return the allegedly defective Mallory Marine product and any other related damaged parts, along with proof of the date of the original retail purchase, freight prepaid to: Mallory Marine, 10601 Memphis Ave. #12, Cleveland, OH 44144.

INSIDE

Mallory Marine is the leading supplier of quality engine and drive parts. We offer thousands of quality parts for every brand of Outboard, Inboard, & Sterndrive. No matter what your service or maintenance needs may be, Mallory Marine has the right part at the right price with unparalleled quality and performance.

Mallory Marine hereby warrants to the original retail purchaser, subject to the limitations and conditions incorporated herein, that Mallory Marine Products are free from defects in material and workmanship for a period of two (2) years from the original retail purchase.

Product purchased and properly installed by a Qualified Dealer and determined by Mallory Marine to be defective, may be eligible for labor reimbursement. If the claim for warranty is determined by Mallory Marine to be valid Mallory Marine will advise the dealer of the extent of Mallory Marine’s responsibility. Mallory Marine will settle all labor claims directly with the dealer. Credit for the defective parts and parts related to the warranty repair only, will be issued to the distributor. The distributor will then issue credit to the dealer.

SPINE

The duties and obligations of Mallory Marine under this Limited Warranty are expressly limited to the repair or replacement (at the sole discretion of Mallory Marine) of Mallory Marine products, which, in the sole opinion of Mallory Marine, have been found to be covered under the terms and conditions of this Limited Warranty. Mallory Marine expressly disclaims any duty or obligation to repair or replace any product other than a Mallory Marine product. This Limited Warranty shall become void if it is determined by Mallory Marine, in its sole discretion, that products submitted for warranty consideration failed due to normal wear, or show evidence of abuse, lack of proper maintenance, improper installation, misapplication, alteration in any way whatsoever from their original design or negligence in use. Mallory Marine reserves the right to extend only the fair market value on claims that cannot be rectified due to unavailability of replacements parts. Mallory Marine expressly retains the right to make changes and improvements in any product that it manufactures and sells at any time, without notice and without any obligation to change the catalogs or printed matter. Mallory Marine retains the right to determine, in its sole discretion, whether or not any Mallory Marine product is covered by this Limited Warranty. This Warranty is limited and expressly limits any implied warranty to two (2) years from the date of the original retail purchase on all Mallory Marine products and is nontransferable. Some states or countries do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Ask your Mallory Marine distributor sales representative to show you how he can help you increase your profitability.

WWW.MALLORYMARINE.COM

No person, party or corporate entity other than Mallory Marine shall have the right to determine whether or not this Limited Warranty is applicable to any Mallory Marine product or to authorize any action whatsoever on behalf of Mallory Marine under the terms and conditions of this Limited Warranty. This Limited Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. This Limited Warranty is in lieu of, and expressly excludes, any and all other warranties, express or implied, including any warranty of merchantability or of a fitness for a particular application or purpose.


DEALER INFORMATION POINT OF PURCHASE & MERCHANDISING MATERIALS

#74636G Ignition Wire Set Quick Reference Guide

#74632G Quick Parts Reference Guide

#74634G Engine Oil & Gearcase Capacity Charts

#74546G Inboard Oil Filter Application Guide

#74547G Outboard Oil Filter Application Guide

#74548G Water Separating Fuel Filter Application Guide

#74653G - Oil & Lubricant POP Display Kit Front

Back

(1) Oils & Lubricants Shelf Talker (1) (1) Oils & Lubricants Header Card - 3 ft. x 9 in. * Includes set up instructions and 74634G Quick Reference Guide

(4) Oils & Lubricants Shelf Edges

#74654G - Oil Filter POP Display Kit

Front

Back

(1) Oil Filter Header Card - 3 ft. x 9 in. (1) Oil Filter Shelf Talker (2) Outboard Oil Filter Shelf Edges

* Includes set up instructions, 74546G and 74547G Quick Reference Guides

(1) Inboard Oil Filter Shelf Edges

1


DEALER INFORMATION POINT OF PURCHASE & MERCHANDISING MATERIALS #74655G - Water Separating Fuel Filter POP Display Kit Front

Back

(1) Fuel Filters & Kits Shelf Talker (1) Fuel Filters & Kits Header Card - 3 ft. x 9 in.

* Includes set up instructions and 74548G Quick Reference Guide

(4) Fuel Filters & Kits Shelf Edges

#74656G - Ignition Wires POP Display Kit Front

Back

(1) Promaster速 Ignition Wires Shelf Talker (1) Promaster速 Ignition Wires Header Card - 3 ft. x 9 in. * Includes set up instructions and 74636G Quick Reference Guide

(4) Promaster速 Ignition Wires Shelf Edges

Part # 74636G 74632G 74634G 74546G 74567G 74548G 74450G 74652G 74653G 74654G 74655G 74656G 2

Description Ignition Wire Set Quick Reference Guide Quick Parts Quick Reference Guide Engine Oil & Gearcase Capacity Charts Inboard Oil Filter Application Guide Outboard Oil Filter Application Guide Fuel Water Separator Filters Application Guide Mallory Marine Banner Wire Assortment POP Line Art Diagrams Oil & Lube POP Display Kit Oil Filter POP Display Kit Fuel Filter POP Display Kit Ignition Wire POP Display Kit


MALLORY MARINE 2013 CATALOG THE MALLORY MARINE PART NUMBER SYSTEM Mallory Marine part numbers consist of 6 digits and are grouped by product classification. Typical part number:

9-1 0000

A. The first digit for Mallory Marine is a 9-, this is an internal identifier that indicates this is a Marine product.

AB C

B. The second digit indicates the product classification of the part. The classification list is as follows: 1 = ELECTRICAL SYSTEM PRODUCTS 2 = IGNITION SYSTEM PRODUCTS 3 = FUEL SYSTEM PRODUCTS 4 = COOLING SYSTEM PRODUCTS 5 = ENGINE SYSTEM PRODUCTS 6 = GASKETS, GASKETS SETS 7 = DRIVE SYSTEM PRODUCTS 8 = OIL & LUBRICANTS 9 = TO BE ANNOUNCED

C. The last four digits are unique for each product and in many cases the third digit will be related to a specific OEM. We hope this will assist you to quickly learn and understand our new part numbers so using Mallory Marine Products will be easier than ever.

CATALOG REGISTRATION

Register today to receive a FREE GIFT*! Scan the code to the left OR visit

WWW.MALLORYMARINE.COM *While supplies last.

3


TABLE OF CONTENTS ACCESSORIES / MISCELLANEOUS

PAGE

OILS & LUBRICANTS

PAGE

Apparel................................................................................................................................ 6-7 Cable Ties & Cable Tie Tools.................................................................................................13 Clamp Kits, Stepless..............................................................................................................11 Service Manuals................................................................................................................ 8-10 Service Tools................................................................................................................... 11-12 Test Equipment............................................................................................................... 11-12

Engine Oil, TC-W3 Two Cycle................................................................................................14 Engine Oil, FC-W 4-Stroke.....................................................................................................15 Fuel Stabilizer & Additives.....................................................................................................18 Fogging Oil............................................................................................................................17 Gear Lube........................................................................................................................ 16-17 Gear Lube Pumps..................................................................................................................20 Grease ..................................................................................................................................19 Grease Guns..........................................................................................................................20 Oil Absorbent Pads................................................................................................................20 Power Trim & Tilt Fluid..........................................................................................................19

OUTBOARD ELECTRICAL PARTS

PAGE

OUTBOARD IGNITION PARTS

PAGE

Alternators.............................................................................................................................35 Belts, Serpentine...................................................................................................................35 Emergency Cut-off Switch.....................................................................................................22 PWC Starters.........................................................................................................................21 Key Switch............................................................................................................................22 Relays....................................................................................................................... 23-27, 38 Rectifiers......................................................................................................................... 36-37 Solenoids........................................................................................................................ 22-28 Starters........................................................................................................................... 29-35 Stators............................................................................................................................ 52-54 Trim Motors & Pumps...................................................................................................... 38-40 Valve Body, trim pump.................................................................................................... 38-40 Voltage Regulators.......................................................................................................... 36-37 CDI Units......................................................................................................................... 50-51 Charge Coils..........................................................................................................................54 Contact Sets.................................................................................................................... 42-43 Condensers..................................................................................................................... 42-43 Emergency Cut-off Switch.....................................................................................................22 Ignition Coils.................................................................................................................... 43-46 Ignition Switch.......................................................................................................................22 Powerpacks..................................................................................................................... 49-50 Pulser Coils..................................................................................................................... 51-52 Sensors...........................................................................................................................49, 51 Spark Plug Wires............................................................................................................. 41-42 Stators............................................................................................................................ 52-54 Switchboxes.................................................................................................................... 50-51

OUTBOARD FUEL SYSTEM PARTS

PAGE

Carburetor Kits................................................................................................................ 62-72 Carburetor Floats............................................................................................................. 63-69 Carburetors, New..................................................................................................................72 Clamp Kits, Stepless..............................................................................................................55 Clamps, Stepless...................................................................................................................55 Fuel Connectors.............................................................................................................. 55-56 Fuel Filters...................................................................................................................... 57-61 Fuel Pumps..................................................................................................................... 75-76 Fuel Pump Repair Kits..................................................................................................... 73-74 Hose Barbs............................................................................................................................56 Needle Valves & Seats..................................................................................................... 63-69 O2 Sensors............................................................................................................................76 Throttle Position Indicator......................................................................................................76 Primer Bulbs..........................................................................................................................55

OUTBOARD COOLING SYSTEM PARTS

PAGE

Grommets.............................................................................................................................86 Impellers............................................................................................................81-83, 91-100 Impellers Keys.................................................................................................................86, 89 Motor Flushing device...........................................................................................................78 Thermostats.................................................................................................................... 77-80 Thermostat Kits...............................................................................................................77, 80 Water Pump Bases................................................................................................................87 Water Pump Housings.....................................................................................................84, 87 Water Pump Cups............................................................................................................84, 87 Water Pump Wear Plates.................................................................................................84, 87 Water Pump Kits.................................................................................................85-88, 90-100 Water Tube Guide............................................................................................................86, 88

4

OUTBOARD INTERNAL ENGINE PARTS

PAGE

OUTBOARD GASKETS & GASKET SETS

PAGE

OUTBOARD LOWER UNIT PARTS

PAGE

INBOARD & STERNDRIVE ELECTRICAL PARTS

PAGE

Air Filter..............................................................................................................................101 Bearings, wrist pin...................................................................................................... 104-105 Bearings, connecting rod............................................................................................. 103-106 Bearings, main............................................................................................................ 103-105 Control Box Parts.................................................................................................................106 O-Rings....................................................................................................................... 107-108 Oil Filters..................................................................................................................... 101-103 Oil Seal........................................................................................................................ 107-108 Recoil Springs, Starter.........................................................................................................103 Rod Bolts.............................................................................................................................106 Starter Handle Assemblies...................................................................................................103

Air Box Gaskets...........................................................................................................113, 131 Base Gaskets......................................................................................................115, 123, 136 Carburetor Gaskets..............................................................................................119, 121, 131 Drain Plug Gaskets............................................................................. 109, 116, 124, 129, 132 Drain Plug Gaskets Assortment...........................................................................................109 Divider Plate Gaskets...........................................................................................................122 Exhaust Gaskets.................................................................................. 109, 114, 122, 134-135 Fuel Pump Gaskets..............................................................................................114, 122, 132 Head Gaskets........................................................109, 111-112, 119-121, 128-131, 138-139 Water Pump Gaskets................................................................................... 116, 123-124, 131 Intake Gaskets.............................................................................................................113, 122 O-Ring, Cylinder Head.................................................................................................112, 121 O2 Sensor Gasket Kit...........................................................................................................132 Poppet Valve & Gaskets.......................................................................................................122 Powerhead Gasket Sets.................................................110-111, 116-120, 125-128, 137-139 Reed Block Gaskets.....................................................................................................114, 122 Shift Cover Gaskets.....................................................................................................116, 124 Valve Stem Seals.........................................................................................................112, 132 Thermostat Gaskets............................................................................................115, 122, 132 Water Jacket Gaskets..................................................................................................116, 124

Bearings...................................................................................................................... 154-155 Bearing Carriers..................................................................................................................161 Bushing, Shift Shaft..................................................................................................... 159-160 Cam Follower Assembly......................................................................................................159 Cotter Pins...........................................................................................................................163 Drain/Fill Screws.................................................................................................................160 Drive Shafts.........................................................................................................................159 Gear Sets.................................................................................................................... 156-158 Oil Seals...................................................................................................................... 149-150 O-Rings....................................................................................................................... 151-153 Pinion Nut............................................................................................................................159 Prop Nuts.................................................................................................................... 162-163 Prop Nut Kits............................................................................................................... 161-162 Prop Shaft...........................................................................................................................159 Prop Spacers............................................................................................................... 162-163 Seal Carriers........................................................................................................................161 Seal Kits...................................................................................................................... 140-148 Spanner Nuts......................................................................................................................160 Stainless Steel Locknuts......................................................................................................159 Tab Washers.......................................................................................................................162 Washer, Pinion Nut..............................................................................................................159

Alternators................................................................................................................... 173-177 Circuit Breakers...................................................................................................................165 Relays......................................................................................................................... 164-165 Reservoirs, Power Trim.......................................................................................................178 Solenoids............................................................................................................................164 Starters....................................................................................................................... 169-172 Trim Motors & Pumps.................................................................................................. 178-179


TABLETABLE OF CONTENTS OF CONTENTS INBOARD & STERNDRIVE IGNITION PARTS

PAGE

INBOARD & STERNDRIVE FUEL SYSTEM PARTS

PAGE

Condensers......................................................................................................... 180, 184-190 Contact Sets........................................................................................................ 180, 184-190 Ignition Coils................................................................................................................ 191-193 Ignition Modules..................................................................................................................194 Ignition System, Complete...................................................................................................207 Distributor Caps........................................................................................................... 183-191 Distributors.................................................................................................................. 208-211 Distributor Gears.................................................................................................................210 Electronic Conversion Kits...................................................................................................195 Rotors..........................................................................................................180-182, 184-190 Sensors, Ignition..................................................................................................................194 Shift Assist Modules............................................................................................................196 Spark Plug Wire Sets................................................................................................... 197-206 Tune-Up Kits............................................................................................................... 182-191 Wire Markers.......................................................................................................................196 Wire Separators...................................................................................................................196 Carburetor Kits............................................................................................................ 216-224 Carburetor Adapter Flange Kit.............................................................................................227 Carburetor Choke Thermostats............................................................................................219 Carburetor Floats......................................................................................................... 219-224 Carburetor Needle & Seat....................................................................................................219 Carburetors, New................................................................................................................227 Carburetors, Remanufactured...................................................................................... 228-230 Coolant & Temp Sensors.....................................................................................................232 EFI Multi-Port System.................................................................................................. 235-237 Flame Arrestors........................................................................................................... 225-226 Fuel Filters & Kits........................................................................................................ 212-215 Fuel Injectors & Kits............................................................................................ 230, 233-234 Fuel Lines & Hardware........................................................................................................227 Fuel Pressure Regulators............................................................................................. 231-234 Fuel Pumps................................................................................................................. 239-249 IAC Motors........................................................................................................... 231, 233-234 Knock Sensors............................................................................................................ 232-234 MAP Sensors............................................................................................................... 232-234 MAT Sensors.......................................................................................................................232 O2 Sensors..........................................................................................................................232 Throttle Position Sensors..................................................................................... 231, 233-234 Water Separating Filters.............................................................................................. 212-215

INBOARD & STERNDRIVE COOLING SYSTEM PARTS PAGE

Base, Water Pump...............................................................................................................281 Cup, Water Pump Housing...................................................................................................282 Drain Cock..........................................................................................................................294 Drain Elbow.........................................................................................................................294 Exhaust Flapper...................................................................................................................294 Hose Clamp.........................................................................................................................296 Hose Kits.............................................................................................................................294 Hose, Circulating Pump............................................................................................... 294-296 Housings, Water Pump................................................................................................ 281-282 Impellers..................................................................................................................... 280-284 Impeller Kits................................................................................................................ 280-281 Manifolds & Accessories.............................................................................................. 250-278 Temp Senders.....................................................................................................................296 Thermostats................................................................................................................ 285-293 Thermostat Housings...........................................................................................................293 Thermostat Kits........................................................................................................... 285-293 Water Pump, Engine Circulating..........................................................................................279 Water Pump, Inboard...........................................................................................................281 Water Pump Kits..........................................................................................................281, 283

INBOARD & STERNDRIVE ENGINE PARTS

PAGE

Air Filters.............................................................................................................................300 Belts............................................................................................................................ 301-304 Crankcase Filters.................................................................................................................300 Cylinder Heads, New...........................................................................................................301 Engine Cleaning Brush Kit...................................................................................................304 Engine Couplers - see drive parts........................................................................................323 Engine Oil Primer.................................................................................................................305 Freeze Plug Kits..................................................................................................................305 Mount, engine.....................................................................................................................305 Oil Filters..................................................................................................................... 297-300 Oil Pressure Switch.............................................................................................................301 Timing Covers.....................................................................................................................301

INBOARD & STERNDRIVE GASKETS & GASKET SETS PAGE

Carb Mounting Gaskets............................................................................................... 306-307 Circulation Pump Gaskets....................................................................................................307 Cylinder Head Gaskets.........................................................................................................309 Drain Plug Gaskets..............................................................................................................315 Exhaust Gaskets & Sets............................................................................................... 310-312 Fuel Pump Gaskets..............................................................................................................307 Intake Gaskets & Sets................................................................................................. 312-313 Gasket Sets, Overhaul................................................................................................. 309-310 Oil Pan Gaskets & Sets........................................................................................................314 Outdrive Mounting Gasket Sets...........................................................................................308 Rear Main Seals..................................................................................................................315 Thermostat Gaskets............................................................................................................306 Timing Cover Gaskets..................................................................................................310, 314 Timing Cover Seals..............................................................................................................315 Valve Cover Gaskets............................................................................................................313 Valve Stem Seals.................................................................................................................315 Water Pump Gaskets...........................................................................................................307

INBOARD & STERNDRIVEDRIVE SYSTEM PARTS

PAGE

QUICK REFERENCE GUIDE

PAGE

Anchor Pin Kits....................................................................................................................329 Ball Gears & Kits.................................................................................................................330 Bearings......................................................................................................................325, 328 Bellows....................................................................................................................... 318-319 Bellows Hardware...............................................................................................................318 Bellows Kits.........................................................................................................................318 Bushings, Pivot Pin...................................................................................................... 329-330 Bushings, Shift Shaft...........................................................................................................329 Carrier, Prop Shaft....................................................................................................... 328-329 Center Socket......................................................................................................................324 Check Valve Kit...................................................................................................................326 Drain/Fill Screw...................................................................................................................331 Drive Shafts.................................................................................................................325, 327 Electric Shift Cable..............................................................................................................322 Engine Couplers..................................................................................................................323 Exhaust Tubes.....................................................................................................................320 Gear Repair Kits..........................................................................................................325, 327 Gimbal Bearings..................................................................................................................324 Gimbal Bearing Kits.............................................................................................................324 Hinge Pin.............................................................................................................................324 Hose, Water Intake..............................................................................................................318 Oil Seals...................................................................................................................... 346-347 O-Rings....................................................................................................................... 348-351 Pinion Nut............................................................................................................................327 Prop Shafts..........................................................................................................................327 Prop Nut..............................................................................................................................331 Prop Nut Kits.......................................................................................................................331 Prop Spacer.........................................................................................................................331 Ring, Upper Unit Spacer......................................................................................................325 Seal Kits..............................................................................................................................332 Shaft, Gimabl Ring Upper....................................................................................................324 Shift Arm.............................................................................................................................322 Shift Cable................................................................................................................... 321-322 Shift Cable Kits............................................................................................................ 321-322 Shift Cable Slide..................................................................................................................322 Shift Shafts..........................................................................................................................327 Shift Slide Screw.................................................................................................................322 Spanner Nut........................................................................................................................325 Stainless Steel Lock Nut......................................................................................................330 Tab Washer.........................................................................................................................329 Top Cover............................................................................................................................325 Trailering Clips....................................................................................................................331 Transom Seal......................................................................................................................319 Transom Seal Kits....................................................................................................... 318-319 Trim Hoses.................................................................................................................. 316-317 Universal Joint, Assembly & Yoke........................................................................................324 Inboard Carburetor to Carburetor Kit ........................................................................... 352-356 Outboard Carb to Carb Kit .......................................................................................... 356-360 Mallory Distributor Parts Guide.................................................................................... 361-362 Prestolite Distributor Parts Guide................................................................................. 363-364 Competitive Interchange Guide.................................................................................... 365-426 Part number to Page Number Guide............................................................................ 427-479

5


HIGH PERFORMANCE APPAREL MALLORY MARINE LOGO CAP

You’ll look great in this extremely comfortable sandwich cap made from 100% brushed cotton twill with buckram backing. It features a Velcro closure, low-profile 6-panels, contrasting sewn eyelets, top button and visor tipping.

Mallory #

Description

9-00050

One Size

MALLORY MARINE TEE-SHIRT

This high quality 100% preshrunk heavyweight 6.1 oz. cotton shirt is comfortable and cool. It features a seamless collar, taped neck and shoulders, double-needle stitching throughout. Gray color.

Mallory #

Description

9-00061

Small

9-00062

Medium

9-00063

Large

9-00064

XL

9-00065

XXL

MALLORY MARINE EVR-DRI PLUS – MEN’S

Our new EVR Dri Plus polo shirt is made of 100% polyester with a twist. The high performance fabric provides moisture wicking management, allows breathability and evaporation plus UV 30+ protection and antimicrobial to prevent odor. This lightweight and advanced polo keeps you cool, comfortable and dry. Navy blue color.

Mallory #

Description

9-00036

Small

9-00037

Medium

9-00038

Large

9-00039

XL

9-00040

XXL

MALLORY MARINE GOLF/FISHING TOWEL

This premium heavy weight 16” x 24” American Made jacquard woven terry cloth golf/fishing towel is a must for every “Boating” golfer. Includes a heavy duty brass grommet and hook. Branded with the Mallory Marine logo.

6

Mallory #

Description

9-00110

Mallory Marine Golf Towel


HIGH PERFORMANCE APPAREL MALLORY MARINE PIQUE POLO SHIRT – MEN’S

A comfortable classic polo shirt that is anything but ordinary. With superior wrinkle resistance, 5-ounce, 65/35 poly/cotton pique, a flat knit collar and cuffs it is a perfect fit. Dark Blue color.

Mallory #

Description

9-00016

Small

9-00017

Medium

9-00018

Large

9-00019

XL

9-00020

XXL

MALLORY MARINE LONG SLEEVED MEN’S BUTTON DOWN SHIRT

This heavy weight long sleeve button down shirt is made with 100% cotton. It’s a great addition to your wardrobe with a button down collar and incredible comfort. Dark blue color.

Mallory #

Description

9-00021

Small

9-00022

Medium

9-00023

Large

9-00024

XL

9-00025

XXL

MALLORY MARINE CASUAL JACKET

Luxurious Brushed Micro fiber shell, poly/cotton lined body, nylon-lined sleeves for easy on/off; tab collar, rib knit waistband and cuffs; interior zip close pocket and snap front pockets. Navy color.

Mallory #

Description

9-00001

Small

9-00002

Medium

9-00003

Large

9-00004

XL

9-00005

XXL

MALLORY MARINE DECALS Durable vinyl decal. 4” x 8”

Mallory #

Description

74152G

Decal

MALLORY MARINE LOGO PEN

Quality blue ink pen, branded with the Mallory Marine logo.

Mallory #

Description

9-00100

Pens

7


SERVICE MANUALS SELOC MARINE engine maintenance and

repair manuals offer the most comprehensive, authoritative information available for outboard, inboard and stern-drive engines, as well as personal watercraft. Seloc has been the leading source of how-to information for the marine industry since 1974. Designed and written to serve the needs of the professional mechanic, do-it-yourself boat enthusiast, instructor and student, these manuals are based on actual teardowns done by Seloc’s editors/authors in our on-site facility. Recognized and used by technical trade schools as well as the military, every manual provides complete coverage on everything from basic maintenance to engine or drive overhaul; featuring simple-to-follow, step-by-step, illustrated procedures, hundreds of exploded drawings, photographs and tables, maintenance intervals, troubleshooting sections, accurate specifications and extensive wiring diagrams. New on all later manuals is an extensive skill rating system for each procedure which also includes special tool icons.

OUTBOARDS

9-01302 Honda 2002-2008 2.0-225 hp 1 - 4 cyl & V6, Including Jet Drives SelocOnLine

9-01214 Johnson/Evinrude 1958-1972 1.5-125 hp 1 - 3 cyl, V4 SelocOnLine

9-01208 Johnson/Evinrude 1971-1989 1.25-60 hp 1 - 2 cyl

SelocOnLine

9-01301 Honda 1978-2001 2.0-130 hp, 1 - 4 cyl Includes Jet Drives SelocOnLine

9-01209 Johnson/Evinrude 1973-1991 60-235 hp 3 cyl, V4, V6 SelocOnLine

9-01210 Johnson/Evinrude 1992-2001 65-300 hp V4, V6, V8 Includes Jet Drives SelocOnLine

9-01211 Johnson/Evinrude 1990-2001 1.25-70 hp 2 & 4 Stroke In Line Engines SelocOnLine

9-01212 Evinrude 2002-2006 40-250 hp Fuel Injected Engines SelocOnLine

9-01213 Johnson 2002-2007 3.5-250 hp All Engines SelocOnLine

9-01415 Mariner 1977-1989 2-60 hp 1 - 2 cyl

9-01416 Mariner 1977-1989 45-220 hp 3 - 6 cyl

9-01417 Mariner 1990-2000 2.5-275 hp All 2 Stroke Includes Jet Drives SelocOnLine

9-01412 Mercury 1965-1989 2-40 hp 1 - 2 cyl

9-01413 Mercury 1965-1989 45-115 hp 3 - 4 cyl

9-01414 Mercury 1965-1989 90-300 hp 6 cyl

SelocOnLine

SelocOnLine

SelocOnLine

9-01417 Mercury 1990-2000 2.5-275 hp All 2 Stroke Includes Jet Drives SelocOnLine

9-01102 Chrysler 1962-1984 3.5-150 hp, 1- 4 cyl

9-01103 Force 1984-1999 3-150 hp, 1 - 5 cyl

SelocOnLine

SelocOnLine

NEW

!

9-01418 Mercury 2001-2009 2.5-250 hp All 2 Stroke Includes Jet Drives SelocOnLine

8

9-02110 Mercury/Mariner 1995-2004 2.5-225 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01420 Mercury/Mariner 2005-2011 2.5-350 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01601 Nissan 1992-2009 2.5-140 hp All Engines

9-01805 Suzuki 1988-2003 2-225 hp All 2 Stroke Includes Jet Drives

SelocOnLine

SelocOnLine

9-01806 Suzuki 1996-2007 2.5-300 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01601 Tohatsu 1992-2009 2.5-140 hp All Engines SelocOnLine


SERVICE MANUALS OUTBOARDS

PERSONAL WATERCRAFT

9-02108 Yamaha 1984-1996 2-250 hp 2 & 4 Stroke Includes Jet Drives SelocOnLine

9-02109 Yamaha 1997-2009 2-250 hp All 2 Stroke Includes Jet Drives

9-01504 Mercruiser 1964-1991 All Gas Engines & Sterndrives

SelocOnLine

SelocOnLine

9-02110 Yamaha 1995-2004 2.5-225 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01419 Yamaha 2005-2010 2.5-350 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01703 OMC 1964-1986 All Gas Engines & Sterndrives

9-01505 Mercruiser 1992-2000 All Gas Engines & Drives Includes Inboards SelocOnLine

9-01506 Mercruiser 2001-2008 All Gas Engines & Drives Includes Inboards SelocOnLine

9-01704 OMC Cobra 1986-1998 All Gas Engines & Cobra /King Cobra Sterndrives SelocOnLine

9-02003 Volvo/Penta 1968-1991 All Gas Engines & Sterndrives SelocOnLine

9-02412 Kawasaki PWC 1973-1991 300 - 650 Series

9-02413 Kawasaki PWC 1992-1997 550 - 1100 Series

9-02416 Polaris PWC 1992-1997 650 - 1050 Series, Inc. Fuji-powered models

9-02414 Sea-Doo PWC 1988-1991 All Sea-Doo & Bombardier Models

9-02415 Sea-Doo PWC 1992-1997 All Sea-Doo & Bombardier Models

9-02417 Yamaha PWC 1987-1991 All Yamaha, Jet-N-Cat & Cayuna Models

9-02418 Yamaha PWC 1992-1997 650-1200 Series

9-02419 Yamaha PWC 2002-2010 All 4-Stroke Models

Alerting the DIYer to the easily accomplished, basic maintenance procedures.

Suited for the DIYer with some tool experience and working knowledge of mechanical procedures.

9-02004 Volvo/Penta 1992-1993 All Volvo 4 cyl Gas Engines & Stern Drives SelocOnLine

9-02005 Volvo/Penta 1992-2002 All Gas Engines & Sterndrives

9-02006 Volvo/Penta 2003-2007 All Gas Engines & Sterndrives

9-02201 Yanmar 1975-1998 QM, GM/HM, JH, JH2 Diesel Engines SelocOnLine

SelocOnLine

For those who can do advanced diagnostics and rebuilds, including engine and drive components. Special tools may be needed.

Highly skilled and experienced apply here. Machine work; engine and gear case rebuilds.

SelocOnLine

SelocOnLine

Procedures requiring the use of special tools.

Electronic tester or scan tool indicated by a DVOM symbol.

9


SERVICE MANUALS PRODUCT MERCHANDISERS Revolving Floor Display Rack

Face-out display of 20 SKUs, 40 books. 4 sides with 5 pockets, 2 books deep. Signage included. 66” x 18” x 18”. Gray

Pegboard Display Rack

Face-out display of 9 SKUs, 18 books. 9 pockets, 2 books deep. Signage included. 14 x 27 x 9. Gray

Please contact your Mallory Marine sales representative for details.

SelocOnLine Seloc Publishing has been an innovator in helping boaters maintain and repair their outboard and inboard engines for over 30 years. From performing actual teardown procedures to digital photography, Seloc has been there all the way. Now Seloc has taken repair into the 21st century by allowing subscribers to access our electronic database via the internet forup-to-the-minute information on their engine. Never before has repair information been so easily accessible. Our unit repair sections contain detailed step-by-step instructions and thousands of photos and illustrations (color in newer models) that leave no system uncovered. What more could you ask for -all of the quality and content you’ve come to expect from our print manuals is there, plus quick access buttons for Repair, Specifications, Maintenance Intervals and Wiring Diagrams. Information retrieval is easy – Quick Access tabs, Explorer-style Table of Contents or a hyper-linked Search Index; we make it easy to find the information you need, when you need it. We’re also creating a growing parts database with thousands of parts offered by Mallory Marine. And finally, newly expanded this year is our dealer/retailer database which allows you to search for parts and service providers by zip code. Subscribing to SelocOnLine allows the user unlimited access to a single make/model/year engine/drive system for three years. Check with us for updates, but our growing coverage SelocOnLine CD includes all models covered in the accompanying books Part# 9-02500 when so noted. Simply look for the SelocOnLine icon underneath the books and know that all models covered in that manual are also available on line!

SelocPro What better aid for the professional technician and shop than complete and total access to our entire database of repair and service information – ALL makes, ALL models, ALL the time! Repair procedures, Maintenance Intervals, Specifications, Wiring Diagrams, Parts; all of the features and all of the facility as detailed in the SelocOnLine single access product descriptions. Plus, a flat rate labor time database based on real world repair times. Know how long it takes and how much to charge – we help your shop make money! Select your repair operation, select your parts and create an estimate. We’re confident that SelocPro will quickly become the most frequently used tool in the shop; and the most trusted. Stick with the pros, choose SelocPro.

See our coverage offerings on the inside of this brochure and check back with us to see what’s new. 9-02510 - SelocPro – Annual subscription, unlimited access for 1 yr 9-02511 - SelocPro – Pay per Repair – 25 repairs 9-02512 - SelocPro – Pay per Repair – 50 repairs 9-02513 - SelocPro – Pay per Repair – 100 repairs

10


SERVICE TOOLS !

NEW

9-73150 Universal Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

!

NEW

9-73151 Mercury Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

Mallory # 9-35608 - 10pk 9-35600 - 10pk 9-35604 - 10pk 9-35602 - 10pk 9-35606 - 10pk 9-35610 - 10pk

OEM# BRP BRP BRP/Yamaha BRP -

OEM Part # 347107 346785 346786/65L24387-00 346150 -

MM 13.3 14.5 15.7 18.5 19.8 27.10

INCHES 1/2 9/16 39/64 25/32 3/4 1-1/16

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823

Mallory # 9-35607 - 10pk 9-35601 - 10pk 9-35603 - 10pk 9-35604 - 10pk 9-35605 - 10pk 9-35609 - 10pk

OEM# Mercury Mercury Mercury Mercury Mercury Mercury

OEM Part # 54-888441 54-850241 54-856880 54-13791 54-855697 54-855228

MM 12.8 14.0 15.3 15.7 16.2 25.6

INCHES 1/2 35/64 19/32 39/64 5/8 1

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823

Kit includes 50 each of the following drain plug gaskets.

9-60110 Drain Plug Gasket Assortment Kit Fits: Mercury, Johnson/Evinrude, Yamaha, Suzuki & Nissan/Tohatsu

Mallory # 9-60100 9-60101 9-60102 9-60103 9-60202 9-60408

OEM Yamaha Mercury/OMC Volvo Penta Nissan/Tohasu Suzuki OMC

OEM Part # 90430-08020-00 12-19183-3/307552 804261 332600060M 09168-10022 311598

9-79802 Timing Light, Universal Replaces: Mercury 91-99379

9-79803 Multi-Meter/DVA Tester Universal Replaces: Mercury 91-99750A1

9-79804 Compression Tester Universal Replaces: Mercury

9-79805 Hinge Pin Tool Replaces Mercury 91-78310

9-79806 Shift Cable Tool Replaces Mercury 91-12037

9-79807 Drive Shaft Retainer Wrench Replaces Mercury 91-43506T

9-79808 Drive Shaft Adapter Replaces Mercury 91-61077

9-79809 Drive Shaft Adapter Replaces Mercury 91-56775T

11


SERVICE TOOLS

9-79810 Bearing Carrier Retainer Tool Replaces Mercury 91-17257

9-79811 Bellows Expander Tool Replaces Mercury 91-45497A1

9-79812 Pump Alignment Tool Replaces Mercury 91-821571A1

9-79813 Tool, bearing carrier puller Mercruiser, Mercury & Yamaha

9-79821 Tool, U-joint bellows sleeve Replaces: Mercruiser 91-818162

9-79814 Tool, fuel filter Replaces Mercury 91-896661

!

NEW

9-79820 Tool, gimbal bearing puller Mercruiser, OMC & Volvo

9-79815 Tool, fuel filter Yamaha 6P3 filter housing wrench Fits: All F150-F350, 2.6L & 3.3L HPDI 2006-Up

9-79825 Tool, gimbal bearing installer Fits: Mercuriser, OMC & Volvo

9-79800 Tool, Engine Alignment Replaces: Mercruiser 91-57797A3

9-79816 Tester, fuel Replaces Mercury 91-879172T28

9-79816-24 Tester, fuel - Display Pack of 24

!

NEW

9-79822 Tool, lifting eye Replaces: Mercury 91-90455

12

9-79817 Universal Inboard Engine Puller Fits: Fits 2 & 4 Barrel Manifolds

9-79823 Tool, stepless clamp (side jaw) Fits: Crimp type stepless clamps

Instructions: Fill with water to the line, fill with gas to the neck, put lid on and shake vigorously, stand vertical with cap on, let stand for 10 minutes, locate the gas/water separation line and read scale for percentage of alcohol.

!

NEW

9-79824 Tool, stepless clamp (standard jaw) Fits: Crimp type stepless clamps


SERVICE TOOLS CABLE TIES & CABLE TIE TOOLS Benefits:

Features:

• Faster – Low insertion and pull through force • Stronger – High tensile one piece design and quality material • Easier – Angled tail and finger grips for quicker alignment • Safer – Rounded edges provides added safety and eliminates insulation damage • Reduced head height – Our low profile ties offer many additional advantages • Secure and Position – With our mounting ties • Consistent – Special molding process

• Standard Ties in 4”, 7”, & 11” lengths • Mounting Hole Ties in 5”, 7”, 11”, & 14” lengths • Low Profile Ties in 7” & 11” lengths • All manufactured from a high quality UV stabilized black nylon 6/6 • Angled tail with finger grips • One piece design • 18-50# tensile strength (varies with size)

STANDARD TIES Mallory #

Description

Tensile Rating

Packaging

9-79910

4” Black

18#

100pcs per bag

9-79911

7” Black

50#

100pcs per bag

9-79912

11” Black

50#

100pcs per bag

Mallory #

Description

Tensile Rating

Packaging

9-79913

5” Black

20#

100pcs per bag

9-79914

7” Black

50#

100pcs per bag

9-79915

11” Black

50#

100pcs per bag

9-79916

14” Black

50#

100pcs per bag

MOUNTING TIES

LOW PROFILE TIES

9-79900 Cable Tie Tension Tool Automatic

Mallory #

Description

Tensile Rating

Packaging

9-79917

7” Black

50#

100pcs per bag

9-79918

11” Black

50#

100pcs per bag

9-79901 Cable Tie Tension Tool Manual Twist

Visit our website at:

www.mallorymarine.com

or scan the code to the left with your smartphone for the most up to date product line information!

13


OILS & LUBRICANTS 2–CYCLE MARINE LUBRICANTS

HIGH-PERFORMANCE MARINE LUBRICANTS

All Mallory Hi-Performance Marine Lubricants are formulated to meet or exceed the latest engine manufacturers warranty specifications and industry standards.

MALLORY PREMIUM TC-W3 2-CYCLE ENGINE OIL

9-82302

Advances in 2 cycle engine technologies have made the oil you select to use in your outboard more important than ever to insure proper performance and life expectancy of your high tech outboard. Mallory Premium TCW-3 oil is formulated to exceed those expectations and requirements. No matter what technology your engine is using carburetor, EFI, DFI, Ficht, HPDI, and any other fuel delivery system you can rest assured this oil will not let you down. • E xceeds OEM, NMMA, JASO, API & ISO specifications for advanced 2 cycle oils. • Clean burning formula reduces ring sticking and deposit formation for improved performance such as easier starting, smoother idling, and extended engine life. • Excellent performance in Oil Injection or pre-mix applications • Blue color to easily identify oil presence in fuel • Will not void engine manufacturers warranty For use in all 2-cycle outboards Replaces: Mercury, Johnson/Evinrude, Suzuki, Nissan/Tohatsu, Yamalube

9-82300

9-82310

Mallory #

Description

9-82300

Oil, TC-W3 Certified – Pint, 16 fl.oz, 473 ml (12 per case)

9-82301

Oil, TC-W3 Certified – Quart, 32 fl.oz, 946 ml (12 per case)

9-82310

Oil, TC-W3 Certified – Mixing Bottle, 32 fl.oz, 946 ml (12 per case)

9-82302

Oil, TC-W3 Certified – Gallon, 128 fl.oz, 3.78L (6 per case)

9-82303

Oil, TC-W3 Certified – 2.5 Gallon, 9.46L (2 per case)

9-82305

Oil, TC-W3 Certified – 55 Gallon, 208L Drum

MALLORY MARINE 2-CYCLE ENGINE EASY MIX OIL MIXING BOTTLE

Now an easy and precise method of measuring your oil to gas ratio. Just fill the Easy Mix Oil Mixing Bottle to the correct mark for the amount of gas being mixed with Mallory Marine TC-W3 2-cycle Engine Oil and pour it into you tank.

Mallory #

Description

9-82311

2-Stroke Oil Mixing Bottle Without Oil - 32 oz. (12 per case)

2-STROKE OIL

PREMIUM QUALITY TC-W 3® CERTIFIED Mallory Marine TC-W3 exceeds OEM warranty requirements and features reduced smoke and less toxic to Aquatic life.

14


OILS & LUBRICANTS FC-W 4–STROKE MARINE LUBRICANTS — WITH DOUBLE WARRANTY! Mallory Marine FC-W 4-Stroke Marine Lubricants are the highest quality petroleum engine lubricants available, and are formulated specifically for the severe demands of the marine environment.

MALLORY MARINE HIGH PERFORMANCE FC-W SAE 4-STROKE ENGINE OILS Formulated for Superior Performance and Corrosion Protection in 4-Stroke Outboards & Sterndrive Engines. • • • •

 lended with premium quality base stocks and special additives that provide the ultimate in corrosion protection and reduced engine wear in the demanding marine environment. B Our SAE 10W-40 viscosity has been formulated for today’s high tech 4-Stroke Outboards in all climates plus it is ideal for Sterndrives and Inboards in cooler climates Our SAE 20W-40 viscosity has been formulated specifically to protect Sterndrive 9-82382 & Inboard Engines in High Performance & Heavy Load applications. Use with Genuine Mallory Marine Oil Filters for maximum engine protection. 9-82350

Meets or Exceeds all Engine Manufacturers Warranty Requirements and is NMMA FC-W Certified.

Mallory #

Description

9-82350 9-82351 9-82352 9-82380 9-82381 9-82382 9-82383

10W-40 Marine 4-Stroke Oil – Quart ( 12 per case ) 10W-40 Marine 4-Stroke Oil – Gallon ( 6 per case ) 10W-40 Marine 4-Stroke Oil – 55 Gallon ( drum ) 25W-40 Marine 4-Stroke Oil – Quart (12 per case) 25W-40 Marine 4-Stroke Oil – Gallon (6 per case) 25W-40 Marine 4-Stroke Oil – 5 Quart (4 per case) 25W-40 Marine 4-Stroke Oil – 55 Gallon ( drum )

9-82390

MALLORY HIGH PERFORMANCE “SILVER” SYNTHETIC BLEND FC-W 4-STROKE ENGINE OILS Formulated for Superior Performance and Corrosion Protection in 4-Stroke Outboards & Sterndrive Engines.

• B  lended with premium quality synthetic base stocks along with special additives that provide the ultimate in corrosion protection and reduced engine wear in the demanding marine environment. • Meets or exceeds engine manufactures warranty requirements and the NMMA FC-W engine oil standards. • Use with Genuine Mallory Marine Oil Filters for Maximum engine protection.

9-82391

Mallory #

Description

9-82390 9-82391 9-82392 9-82393

25W40 Synthetic Blend Marine 4-Stroke Oil – Quart (12 per case) 25W40 Synthetic Blend Marine 4-Stroke Oil – Gallon (6 per case) 25W40 Synthetic Blend Marine 4-Stroke Oil – 5 Quart (4 per case) 25W40 Synthetic Blend Marine 4-Stroke Oil – 55 Gallon (drum)

MALLORY HIGH PERFORMANCE “GOLD” FULL SYNTHETIC FC-W 4-STROKE ENGINE OILS Formulated for Superior Performance and Corrosion Protection in 4-Stroke Outboards & Sterndrive Engines.

9-82361 9-82360

• M  ade with premium quality synthetic oil along with special additives that provide the ultimate in corrosion protection and reduced engine wear in the demanding marine environment. • M  eets or exceeds engine manufactures warranty requirements and the NMMA FC-W engine oil standards. • Can be used were any 30W viscosity oil is specified. • Use with Genuine Mallory Marine Oil Filters for Maximum engine protection. • Suitable for diesel applications

Mallory #

Description

9-82360 9-82361 9-82363

30W Full Synthetic Marine 4-Stroke Oil – Quart (12 per case) 30W Full Synthetic Marine 4-Stroke Oil – 5 Quart (4 per case) 30W Full Synthetic Marine 4-Stroke Oil – 55 Gallon (drum)

15


OILS & LUBRICANTS GEAR LUBRICANTS

MALLORY PREMIUM GEAR LUBRICANT 9-82401

S pecial marine additive package provides superior lubricity and corrosion protection to protect gears and bearings under the demanding conditions of the extreme marine environment • Exceeds all OEM specifications • Excellent film strength protects gears and bearings in heavy load conditions • R ecommended for all outboards & stern drive gearcases requiring a marine GL –5 lubricant (except OMC/Johnson/ Evinrude electric shift models, for these units use Mallory Marine “Type C” gear lubricant) • Will not void engine manufacturers warranty!  eplaces: Mercury Premium Blend, Johnson/Evinrude Hi-Vis Lubricant, Honda, Suzuki, Nissan/Tohatsu, R Yamaha –Yamalube LUB-GEARL-11-04 Available in these popular package sizes

Mallory #

Description

9-82400 9-82401 9-82402 9-82403 9-82404

Gear Lube, Premium Blend – 10oz tube (12 per case) Gear Lube, Premium Blend – Quart, 32 fl.oz / 946 ml (12 per case) Gear Lube, Premium Blend - 5 Gallons / 18.95L (1 Each) Gear Lube, Premium Blend - 16 Gallons / 60.5L (1 Each) Gear Lube, Premium Blend - 55 Gallons / 208L (1 Each)

9-82400

9-82502

MALLORY HIGH PERFORMANCE SYNTHETIC BLEND GEAR LUBRICANT

The perfect balance of synthetic and petroleum base stocks plus a special marine additive package delivers superior lubricity and corrosion protection in high performance and high load conditions, resist thermal breakdown better than petroleum based products • S ynthetic Blend delivers superior protection in high performance and heavy load applications and extends service life in normal applications. • Superior lubricity, film strength, and resistance to thermal breakdown compared to petroleum based gear lubricants. • Recommended for all outboards & stern drive gearcases requiring a marine GL –5 lubricant (except OMC/Johnson/Evinrude electric shift models, for these units use Mallory Marine “Type C” gear lubricant) • Exceeds all OEM specifications • Will not void engine manufacturers warranty! Replaces: Mercury Hi-Performance Blend, Johnson/Evinrude Ultra-HPF Blend, Honda, Suzuki, Nissan/Tohatsu, Yamaha –Yamalube LUB-GEARL-11-00, Volvo Penta

Green Formulation

Available in these popular package sizes

Mallory #

Description

9-82500 9-82501 9-82502 9-82503 9-82504

Gear Lube, Synthetic Blend Hi-Perf – 10oz tube (12 per case) Gear Lube, Synthetic Blend Hi-Perf - Quart, 32 fl.oz/946ml (12 per case) Gear Lube, Synthetic Blend Hi-Perf - 5 Gallons/18.95L (1 Each) Gear Lube, Synthetic Blend Hi-Perf - 16 Gallons/60.5L (1 Each) Gear Lube, Synthetic Blend Hi-Perf - 55 Gallons/208L (1 Each) 9-82501

16


OILS & LUBRICANTS GEAR LUBRICANTS cont.

9-82801

MALLORY HIGH PERFORMANCE “GOLD” FULL SYNTHETIC GEAR LUBRICANT

A special mix of a full synthetic gear lubricant and special additives provide the ultimate in gear case protection. • Provides superior protection in the most severe marine conditions. • Superior lubricity, film strength and resistance to thermal breakdown compared to petroleum based gear lubricants. • Recommended for all outboard & sterndrive gear cases requiring a marine GL-5 lubricant (except OMC/ Johnson/Evinrude electric shift models, for these units use Mallory Marine “Type C” gear lubricant) • Far exceeds all OEM specifications. • Will not void engine manufacturers warranty!

9-82800

Mallory #

Description

9-82800 9-82801 9-82802 9-82804

Gear Lube, Synthetic Hi-Perf – 10oz tube (12 per case) Gear Lube, Synthetic Hi-Perf – Quart, 32 fl. oz/946ml (12 per case) Gear Lube, Synthetic Hi-Perf – 5 Gallons/18.95L (1 each) Gear Lube, Synthetic Hi-Perf – 55 Gallons/208L (1 each)

9-82601

MALLORY PREMIUM TYPE “C” GEAR LUBRICANT

Specially formulated for older model outboards & sterndrives with electric shift Provides excellent lubricity and corrosion protection to help extend the life and preserve your classic outboard or sterndrive • Precise viscosity for proper operation and protection of critical electric shift components • For use in Johnson/Evinrude Outboards & OMC sterndrives with electric shift Replaces: Johnson/Evinrude/OMC Premium Blend Available in these popular package sizes

Mallory #

Description

9-82601

Gear Lube, Type C – Quart, 32 fl.oz / 946ml (12 per case)

FLOGGING OIL

9-82100

MARINE ENGINE FOGGING OIL

Make sure you protect your investment while it not in use. Mallory Marine fogging oil protects internal engine components from rust and corrosion while it’s storage or out of use for extended periods. • F orms a protective barrier on internal parts and cylinders to prevent the formation of rust and corrosion to extend your engines life. • When applied while engine is running a smoky discharge is emitted so you can tell the fogging oil is reaching the necessary engine components • For use in all 2 & 4 cycle engines during storage Available in these popular package sizes

Mallory #

Description

9-82100 9-82101

Fogging Oil, 12 oz, 340g aerosol can (12 Per Case) Oil, Fogging 1Gallon, 3.78L (6 Per Case)

17


OILS & LUBRICANTS FUEL ADDITIVES

FUEL STABILIZER AND PERFORMANCE ADDITIVE

Stored fuel can deteriorate in 60 days causing varnish build up in the fuel system, hard starting, and poor performance. Mallory Marine Fuel Stabilizer keeps fuel fresh for easier starts and less maintenance.

9-82200

• W  hen used as an additive it can provide easier starting and reduces gum and varnish build up for improved performance • Helps prevent carburetor from and fuel system from varnishing during storage or extended out of use periods • Keeps Fuel Fresh for up to 1 year Available in these popular package sizes

Mallory #

Description

9-82200 9-82201 9-82202

Fuel Stabilizer - 8 fl.oz / 237ml (24 per case) Treats up to 16 gallons Fuel Stabilizer - 32 fl.oz / 946ml (12 per case) Treats up to 64 gallons Fuel Stabilizer – Gallon, 3.78L (4 per case) Treats up to 256 gallons

3 IN 1 FUEL TREATMENT

Mallory Marine 3 in 1 Fuel Treatment is formulated to work with Ethanol blended fuels and is an advanced formulation of our popular fuel stabilizer. This product is formulated to prevent many of the common problems related to ethanol in gasoline.

9-82276

• P  revents Fuel System Deposits – Ethanol in gasoline can loosen accumulated deposits in marine fuel tanks, fuel lines, carburetors, injectors causing poor engine performance, hard starting, rough idle and stalling. Mallory Marine 3 in 1 Fuel Treatment removes power-robbing deposits from the fuel system to improve engine performance and contains more than FOUR TIMES the fuel system cleaning power of other leading brands. • P  revents Fuel System Corrosion – Ethanol blended gasoline attracts water from the humid air and this water accumulation can cause corrosion damage to fuel tanks, fuel lines, carburetors and injectors. Mallory Marine 3 in 1 Fuel Treatment contains DOUBLE the corrosion protection of the other leading brands. • P  revents Fuel Degradation – Today’s gasoline begins to degrade immediately. Adding Mallory Marine 3 in 1 Fuel Treatment keeps fuel fresh for 12 months or more. Like our regular fuel stabilizer adding Mallory Marine 3 in 1 Fuel Treatment keeps fuel fresh and eliminates the need to drain fuel prior to storage.

Mallory #

Description

9-82275 9-82276

3 in 1 Fuel Treatment – 4oz/118.5ml (12 per case) 3 in 1 Fuel Treatment – 16oz/474ml (12 per case)

COMBUSTION CLEANER

Mallory Marine’s Combustion Cleaner will help prevent power robbing carbon deposits on pistons, piston rings, spark plugs, combustion chambers and valves. Keeping the inside of your engines combustion chamber free from carbon deposits helps prevent hot spots which may lead to premature engine failure. • Helps Clean and Free Sticky Rings – When used at regular maintenance intervals Mallory’s Combustion Cleaner will help maintain your engines compression. • Prevents Corrosion – By actively displacing water Mallory’s Combustion Cleaner will help stop pitting on valve seats, cylinder walls, rings and pistons due to residual water that may have been trapped in the cylinders during shut down. • Safe for 4-Stroke & 2-Stroke Marine Engines.

Mallory #

Description

9-82250

Combustion Cleaner – 12oz (12 per case)

18

9-82250


OILS & LUBRICANTS FLUIDS & GREASES

9-82150

Quality

9-82151

POWER TRIM & TILT FLUID

Mallory Marine’s Power Trim Fluid is formulated with special additives and anti-foaming agents to provide peak power trim pump performance and longevity. It is approved for all temperature use.

Mallory #

Description

9-82151 9-82150

Power Tilt & Trim Fluid – 10oz tube (12 per case) Power Tilt & Trim Fluid – 16oz bottle (12 per case)

You Can Trust.

9-82700

HIGH PRESSURE DRIVESHAFT SPLINE GREASE

A high quality special purpose lubricant formulated to provide maximum protection in extreme high pressure applications. Special additives also provide exceptional corrosion and rust protection, outstanding heat resistance, and is highly water resistant.

Mallory #

Description

9-82700

Spline Grease – 14oz cartridge (10 per case)

9-82750

9-82752 9-82751

MARINE BEARING GREASE

A high quality multi-purpose lubricant engineered to withstand extreme friction and provide added water resistance, ideal for most bearing, u-joints, gimbal bearing and much more. Low bleed formulation maintains lubricant where it’s needed most, on the bearing surfaces.

Mallory #

Description

9-82752 9-82751 9-82750

Marine Bearing Grease – 3oz cartridge (24 per case) Marine Bearing Grease – 10oz tube (12 per case) Marine Bearing Grease – 14oz cartridge (10 per case)

Mallory Marine High Performance Oils & Lubricants meet or exceed OEM warranty requirements and “will NOT void your warranty.”

19


OILS & LUBRICANTS GREASE GUNS

Rugged design meets your toughest requirements and government spec. MIL-G-3859. Constructed of heavy duty steel and tough zinc plate finish. Available in standard size for 14 oz grease cartridges and the “tool box” size for 3 oz grease cartridges.

Mallory #

Description

9-81000 9-81001

Grease Gun, 3 oz. Grease Gun, 14 oz. (1 each)

9-81000

9-81001

OIL PUMP QUART BOTTLE

Ideal for adding gear lube and other fluids to marine lower units and power trim reservoirs. Flexible hose for hardto-reach fill plugs. Adapter included with pump fits Mercruiser, Mercury, OMC, Evinrude, Johnson, Volvo, Force, Sears Gamefisher, and Honda (70 hp and up) models.

Mallory #

Description

9-81002 9-81003 9-81004

Oil Pump Quart Adapter, 1 each. Fits: Yamaha, Honda, Nissan/Tohatsu Gear Lube Pump – 5 Gallon

9-81002 9-81003

9-81004

MALLORY MARINE OIL ZAP™

Highly Absorbent Disposable Pads • Keeps Oil, Grease, Water, and other fluids contained • Unique Polypropylene Backing prevents fluids from leaking through • Under gear cases while changing gear lube • Bilge of boat while changing engine oil & filter • Workbench and shop floors • Under carburetors while performing repairs • Available in Retail Package of 3 pads per pack & Shop pack of 150 pads on a perforated roll for professional use

Mallory #

Description

9-81100 9-81101

Oil Absorbent Pads / 3 per pack / 50 packs per case Oil Absorbent Pads / shop pack 150 pads

Oi lZ ap

Highly Absorb ent

MADE IN USA

- Keeps Oil, Wat er, Grease and - Unique Polyprop Fluid Spills ylene Backing Prevents Liquids Contained From Leaking Through

• Use under the gear case on Outb • Use in the bilge oards & Sterndrive of a boat while s while changing • Use on a work changing engin gear lube e oil bench, shop floor • Thousands of or under a tow uses vehicle

Manufactured for Mallory Marine Products Mallory Marine is a trademark of Prestolite Performa

www.mallorym

arine.com

Zap® is a registered

trademark of Paper

nce, Cleveland,

Ohio

9-81100 REV_2012_MARINE

OilZap.indd

Pak Industries,

La Verne, CA

1

#9-81100 Contents: Three (3) Absorb ent 17” x 23” Pads

6/28/12 2:35 PM

MALLORY MARINE OIL ZAP II™

Highly Absorbent Disposable Pads • Contains Oil, Grease, and other Petroleum based fluids contained • Will not absorb water in the bilge of boat while changing engine oil & filter • Available in Retail Package of 1 pad per pack & a Shop Pack of 150 pads for professional use

Mallory #

Description

9-81102

Oil Zap II Absorbent Pads / 1 per pack / 50 packs per case

20

9-81102

Will NOT Absorb Water

TM

Disposable Pad s


PWC ELECTRICAL PARTS PWC ELECTRICAL PARTS

9-15070 PWC Starter Replaces: Kawasaki 21163-3715, 21163-3719 Fits: JH1200 1999-Up

9-15071 PWC Starter Replaces: Sea-Doo 278-001-038, 301, 497 Fits: GSX, GTX, RFI 1997-2003 GTI LE RFI 2003 8 Tooth Starter Drive

9-15074 PWC Starter Replaces: Sea-Doo 278-000-311, 278-000-316, 995435 Denso 128000-4860, 61, 62, 64 - 9 Tooth Starter Drive

9-15075 PWC Starter Replaces: Sea-Doo 278-000-301, 576, 577 Fits: XP800 1995, XP 1996, GSX, GTX 9 Tooth Starter Drive

9-15078 PWC Starter Replaces: Yamaha 6M6-81800-10, 64X81800-00 Fits: 650-700

9-15079 PWC Starter Replaces: Polaris / Sea-Doo / Kawasaki 278-000-987, 324-0110, 401-0675, 21163-3702, 09, 12, 14 Fits: JF650, JL650, JS650, JS750, JT750, KH750, JH900, JT900, JH1100, JT1100 GSX, GTX, LRV, RX, XP Using 951 CC Engines

9-15072 PWC Starter Replaces: Kawasaki 21163-3003F/G, 21163-3710, 3711, 5031 Fits: PWC JS 400, 440, 550 1976-95

9-15076 PWC Starter Replaces: Yamaha 63M-81800-00 Fits: 800-1200

9-15073 PWC Starter Replaces: Tiger Shark 3008-093, 327, 536, 463 Fits: 640, 770 , 940, 1000, 1100cc Engines

9-15077 PWC Starter Replaces: Sea-Doo 278-000-484, 485 Fits: 580, 650, 720 Engines Denso 228000-4550 9 Tooth Starter Drive

9-15080 PWC Idler Gear Assembly Replaces: Yamaha 6M6-8183E00-00 Use with 9-15076, 9-15078, 9-15079 Starters - Kawasaki, Polaris, Sea-Doo, Tiger Shark, Yamaha 19 Tooth Drive Gear

Visit our website at:

www.mallorymarine.com

or scan the code to the left with your smartphone for the most up to date product line information!

21


OUTBOARD ELECTRICAL PARTS High quality electrical parts are a necessity for a pleasurable boating experience, the fun doesn’t start unless the engine does. Our starters and solenoids are produced in a state of the art facility to the highest standards in the industry.

9-15300 Switch, Ignition Replaces: Mercury 87-88107, A5 Fits: Push to choke 3 pos. 6 wire (sealed)

9-15301 Switch, Ignition Replaces: Mercury 87-17009A2, A5 Fits: Push to choke 3 pos. 6 terminal

9-15400 Switch, Ignition Safety Replaces: Mercury MP 40970 Fits: Universal

9-15450 Switch, engine stop Replaces: Yamaha 6E9-82575-02-00

9-15451 Keys, emergency kill switch Fits: Will fit all the major manufacturers kill switches.

SOLENOIDS

Solenoids Features: • All copper windings for maximum magnetic pull and minimum resistance • Stainless steel bracket and mounting bases for the marine environment • Cadmium plated copper contact disc and solid bolts for reduced voltage drop

9-15100 Battery Switch Replaces: Universal

9-15103 Solenoid Replaces: Mercury 25661, 25661 T1

9-15106 Solenoid Replaces: Mercury 65057A 1, 65057T 1

9-15108 Solenoid Replaces: Johnson/Evinrude 581528

22

9-15104 9-15104-10 (Bulk Pkg 10) Solenoid Replaces: Johnson/Evinrude/ OMC 586180 / Mercury 47886T

9-15105 Solenoid Replaces: Merc 89-76416A1 / OMC / Pleasurecraft

9-15109 Solenoid Replaces: Johnson/Evinrude/OMC 387444

9-15110 Solenoid Replaces: Mercury Marine Horizontal Post


OUTBOARD ELECTRICAL PARTS

9-15111 Solenoid Replaces: Mercury 89-853654A1

9-15112 9-15112-10 (Bulk Pkg 10) Solenoid Replaces: Mercury 89-96158T

9-15113 Solenoid Replaces: Mercury 89-850189, 8-850189T

9-15116 Solenoid Replaces: Mercury 89-818999A1/A2, 89-850188A1/T1

9-15117 Solenoid Replaces: Mercury / Force 89-817109A1/A2/A3

9-15118 Solenoid Replaces: Johnson/Evinrude/OMC 584580

9-15120 Solenoid Replaces: Yamaha 6E5-81941-10/11, 61A-81941-00

9-15121 Solenoid Replaces: Yamaha 6G1-81941-10

9-15203 Relay Replaces: Adapter Harness Relay Fits: 9-18540, 9-18202, 9-18205, 9-18206, 9-18403, 9-18404, 9-18406

9-15122 Solenoid Replaces: Yamaha 688-81950-10

9-15210 Relay, shrouded 30A Replaces: Mercury & Mariner 828151, 882751A1

9-15115 Solenoid Replaces: Mercury 89-818997A1/A2/T1, 89-818998A1/A2, 89-850187A1/T1

9-15119 Solenoid Replaces: Johnson/Evinrude/OMC 586774 Fits: E-Tech Late Models

9-15200 9-15200-10 (Bulk Pkg 10) Relay Replaces: Johnson/Evinrude 586224, Volvo 876039, Mercury 87-18211, 87-19761

9-15212 Relay, shrouded 30A Replaces: Mercury, Mariner & Force 821509, 821509T01

See page 24-28 for applications charts

9-15201 Relay Replaces: Volvo 870670, 876038, 876040

9-15213 Relay, shrouded 30A Replaces: Mercury 882751A04

23


OUTBOARD ELECTRICAL PARTS JOHNSON/EVINRUDE SOLENOID & RELAY APPLICATIONS Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

9.9 9.9 9.9 15 15 15 18 20 25 28 30 33 33 35 35 35 40 40 E40 (E-Tech) 45 Com. 45 SS 48 50 50 E50 (E-Tech) 55 55 Com. 60 60 60 60 60 60 SST E60 (E-Tech) 65, 65 Com. 65, 65 Com. E65 (E-Tech) 70 70 70 70 70 70 75 75 75 75 75

1977 1978-1983 1993-Up 1977 1978-1983 1993-Up 1957-59 1977-96 1972-2004 1987-92 1984-2004 1965-67 1968-70 1957-59 1976-88 1996-2000 1960-66 1967-92 All 1989-92 1988-90 1987-96 1958-59 1971-2004 All 1968-81 1989-92 1964-66 1967-83 1984-92 1993-96 1999-2000 1989-90 All 1968-73 1985-92 All 1961 1974-80 1981 1982-92 1993-96 1999-2000 1960-64 1965 1975-80 1981 1982-88

9-15104 9-15108 9-15118 9-15104 9-15108 9-15118 9-15109 9-15104 9-15104 9-15104 9-15104 9-15109 9-15104 9-15109 9-15104 9-15104 9-15109 9-15104 9-15119 9-15104 9-15104 9-15104 9-15109 9-15104 9-15119 9-15104 9-15104 9-15109 9-15104 9-15104 9-15104 9-15104 9-15104 9-15119 9-15104 9-15104 9-15119 9-15109 9-15104 9-15104 9-15104 9-15104 9-15104 9-15109 9-15104 9-15104 9-15104 9-15104

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — 9-15200 — — 9-15200 — — 9-15200 — — — 9-15108 9-15200 — — — — — 9-15108 9-15200

75 75 FFI 75 E75 (E-Tech) 80 80 Jet 85 85 85 85 85 88 88 90 90 90 90 90 90 90 FFI 90 V-4 90 V-4 90 V-4 Johnson E90 (E-Tech) 100 100 100 100 100 100 Com. 100 V-4 Evinrude (Direct Inj) 1600cc 105 V-4 105 Jet 110 115 115 115 115 115 V-4 115 V-4 115 V-4 Evinrude (Direct Inj) 115 FFI 115 Turbo Jet E115 (E-Tech) 120 120 125, 125 Com.

1989-1993 2000 2003 All 1966-67 1994-2000 1968-75 1976-80 1981-90 1991-92 1993-1997 1987-92 1994-96 1964 1965 1981 1982-92 1993-98 2003 1999-2000 1997-2000 2003 2004 All 1966-78 1979-80 1981-83 1984-92 1993-98 1997-2000 2004

9-15104 9-15105 9-15105 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15109 9-15104 9-15104 9-15104 9-15104 9-15105 9-15105 9-15104 9-15119 9-15104 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105

— — — — — — — 9-15108 — 9-15200 — 9-15200 — — — 9-15108 9-15200 — — — — — — — — 9-15108 — 9-15200 — — —

1988 2003 1997-2000 1986-89 1969-75 1976-81 1982-92 1993-98 1997-2000 2003 2004

9-15104 9-15105 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15105

9-15200 — — 9-15200 — 9-15108 9-15200 — — — —

1999 1997 All 1985-92 1993-94 1971-81

9-15105 9-15104 9-15119 9-15104 9-15104 9-15104

— — — 9-15200 — —

24


OUTBOARD ELECTRICAL PARTS JOHNSON/EVINRUDE SOLENOID & RELAY APPLICATIONS (CONTINUED) Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

135 135 135 135 FFI 135 135 V-6 Evinrude 140 140 140 150 150 150 150 150 V-6 150 V-6 150 FFI E150 (E-Tech) 155 Com. 2500 cc 175 175 175 175 FFI 175 175 V-6 175 V-6 E175 (E-Tech) 125, 125 Com. 125 130 130 185

1973-76 1976 2000 2000 2003 2004 1977-81 1982-92 1993-94 1979-81 1982-92 1993-2000 2003 2003 2004 1997-99 All 1984-92 1988 1977-81 1982-92 1993-2000 1997-99 2003 2003 2004 All 1982-92 1993-94 1994 1997-99 1984-93

9-15104 9-15104 9-15104 9-15105 9-15105 9-15105 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15104 9-15104 9-15105 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15105 9-15104 9-15104 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104

— 9-15108 — — — — 9-15108 9-15200 — 9-15108 9-15200 — — — — — — 9-15200 9-15200 9-15108 9-15200 — — — — — — 9-15200 — — — 9-15200

200 200 200 200 200 EFI 200 E200 (E-Tech) 225 225 225 225 FFI 225 E225 (E-Tech) 235 235 250 250 250 250 E250 (E-Tech) 275 3.6L/300 300 E300 (E-Tech) 1.6L V-4 Seadrive 1.8L V-4 Seadrive 2.0L V-4 Seadrive 2.5L V-6 Seadrive 2.7L V-6 Seadrive 3.0L V-6 Seadrive 3.6L V-8 Seadrive 4.0L V-8 Seadrive

1976-81 1982-92 1993-98 1999-2000 1999-2000 2003-2004 All 1977-85 1986-92 1995-2000 1999-2000 2003-04 All 1978-81 1982-85 1986-90 1991-92 1993-2000 2003-04 All 1985-88 1985-92 1993-98 All 1983-90 1987 1988-90 1983-86 1987 1988-90 1985-92 1988-90

9-15104 9-15104 9-15104 9-15104 9-15105 9-15105 9-15119 9-15104 9-15104 9-15104 9-15105 9-15105 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15119 9-15104 9-15104 9-15104 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104

9-15108 9-15200 — — — — — — 9-15200 — — — — 9-15108 9-15200 — 9-15200 — — — 9-15200 9-15200 — — — — — — — — — —

MERCURY SOLENOID & RELAY APPLICATIONS HP

Serial #

6 8 9.9 20 20 20 20 Jet 25 (2cyl) 25 Four Stroke (carb) 30 (2cyl) 644cc 30 Jet (non-handle) 30 Four Stroke (carb) 30 Four Stroke (EFI) 35 35 (w/1 trim ram) 40 40 40 40 (2cyl) Design I 40 (2cyl) Design II 40 (3cyl)

0D281000 - 0T800749 0D281000 & Up 0D281000 & Up 2296267 -4709593 4709593 - 6443972 0G044027 - 0T800749 0G044027 & Up 0G044027 & Up 0G590000-1B344298 0G053314-0T598999 0G590000-0T178499 0G760300 & Up 0T409000 - 1B226999 6445653 - 0C159199 0C159200 & Up 2874704 - 5556229 5556230 - 5823917 5823918 - 0G053313 0G055314 & Up 0G055314 & Up 0G531301 & Up

Power Trim Starter Solenoid Solenoid/Relay 9-15113 — 9-15113 — 9-15113 — 9-15104 — 9-15111 — 9-15116 — 9-15116 — 9-15116 — 9-15115 — 9-15115 — 9-15115 9-15210 9-15115 9-15210 — 9-15210 9-15112 9-15112 9-15112 9-15200 9-15103 — 9-15111 — 9-15112 — 9-15115 9-15212 9-15115 9-15210 9-15115 9-15210

HP

Serial #

40 (4cyl) (w/relays) 40 (4cyl) (w/solenoids) 40 Jet (3cyl) 40 Four Stroke(carb) (3 cyl) 40 Four Stroke(EFI) (3 cyl) 40 Four Stroke(Carb) (4 cyl) 40 Four Stroke(EFI) (4cyl) 45/50(4cyl)(w/o circuit breaker) 45/50(4cyl)(w/circuit breaker) 45/50 (4cyl) (w/o circuit breaker) 45/50(4cyl) (w/circuit breaker) 45 (4cyl) 45 Jet (w/rubber mount solenoid) 45 Jet 45 Jet

0C159200 & Up 0C159200 & Up 0T178500 & Up

Power Trim Starter Solenoid Solenoid/Relay — 9-15200 — 9-15116 9-15115 9-15210

0G760300 & Up

9-15210

0T409000 & Up

9-15210

0T228405 - 0T598999

9-15210

0T409000 & Up

9-15210

5531630 - 6146848

9-15111

9-15111

5531630 - 6146848

9-15111

9-15112

6146849 - 0B110788

9-15112

9-15111

6146849 - 0B110788

9-15112

9-15112

0B110789 & Up

9-15112

9-15112

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 - 0T178499

9-15116 9-15115

9-15210 9-15210

25


OUTBOARD ELECTRICAL PARTS MERCURY SOLENOID & RELAY APPLICATIONS HP 45 Four Stroke (Bodensee) 45 Four Stroke (Bodensee) 50 50 50 (3cyl) 50 (3cyl) (w/ 3 ram trim) 50 (3cyl) (w/ 1 ram trim) 50 (3cyl) (w/rubber mount solenoid) 50 (3cyl) 50 (3cyl) 50 Four Stroke 50 Four Stroke (Carb) (4cyl) 996cc 50 Four Stroke (EFI) (4cyl) 996cc 55 (3cyl) (w/rubber mount solenoid) 55 (3cyl) 55 (3cyl) 60 (3cyl) 60 (3cyl) (w/ 3 ram trim) 60 (3cyl) (w/ 1 ram trim) 60 (3cyl) (w/rubber mount solenoid) 60 (3cyl) 60 (3cyl) 60Four Stroke (Carb) (4cyl) 996cc 60 Four Stroke (EFI) (4cyl) 996cc 65 (3cyl) 65 (4cyl) 65 Jet (yellow fill plug) 65 Jet (yellow fill plug) 70 (3cyl) 70 (3cyl) 70 (3cyl) 70 (3cyl) 75 (3cyl) (w/3 ram trim) 75 (3cyl) (w/1 ram trim) 75 (3cyl) (w/1 ram trim) 75 (3cyl) 75 (3cyl) 75 (3cyl) 75 (4cyl) 75 Optimax (3cyl) 75 Four Stroke (EFI) 1731cc 80 80 (3cyl) 80 (4cyl) 80 (4cyl) (w/o circuit breaker) 80 (4cyl) (w/circuit breaker) 80 (4cyl) (w/o circuit breaker)

26

Serial # 0G231123 - 0G472132

Power Trim Starter Solenoid Solenoid/Relay —

9-15212

0G472133 - 0T178499

9-15210

3008819 - 4140999 4141000 - 5531629 6428681 - 0B122929 0B122930 - 0D000749 0B122930 - 0D000749

9-15103 9-15111 — 9-15112 9-15112

— — 9-15112 9-15112 9-15200

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 & Up 0G231123 - 0T178499

9-15116 9-15115 —

9-15210 9-15210 9-15212

0T178500 - 0T598999

9-15210

0T409000 & Up

9-15210

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 & Up 6428681 - 0B122929 0B122930 - 0D000749 0B122930 - 0D000749

9-15116 9-15115 — 9-15112 9-15112

9-15210 9-15210 9-15112 9-15112 9-15200

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 & Up

9-15116 9-15115

9-15210 9-15210

0T178500 - 0T598999

9-15210

0T409000 & Up

9-15210

3547987 - 4571651 2446775 - 3293183 All 0G127500 & Up 4571652 - 5579016 5579017 - 6104369 6104370 - 6428680 0A996142 - 0C221999 0C222000 - 0D252460 0C222000 - 0D252460 0D252461 - 0D283221 0D283222 - 0G127499 0G127500 - 0G360002 0G3630003 & Up 6432901 & Up 0T801000 & Up

9-15111 9-15103 9-15115 9-15117 9-15111 9-15111 — 9-15112 9-15115 9-15115 9-15115 9-15115 9-15117 9-15117 — 9-15117

— — 9-15210 9-15210 — 9-15111 9-15111 9-15112 9-15115 9-15212 9-15115 9-15115 9-15115 9-15210 9-15112 9-15210

1B366823 & Up

9-15117

2559001 - 3493912 0A996142 & Up 4831999 - 5582561

9-15103 9-15112 9-15111

— 9-15112 —

5582562 - 6030903

9-15111

9-15111

5582562 - 6030903

9-15111

9-15112

6030904 - 6432900

9-15111

(CONTINUED) HP 80 (4cyl) (w/circuit breaker) 80 Jet (yellow fill plug) 85 (4cyl) 85 (4cyl) 90 90 (w/o circuit breaker) 90 (w/circuit breaker) 90 (w/o circuit breaker) 90 (w/circuit breaker) 90 90 (3cyl) 90 (3cyl) (w/3 ram trim) 90 (3cyl) (w/1 ram trim) 90 (3cyl) (w/1 ram trim) 90 (3cyl) 90 (3cyl) 90 (3cyl) (yellow fill plug) 90 Optimax (3cyl) 90 Four Stroke (EFI) 1731cc 100 (4cyl) (w/3 ram trim & 5/16x18 terminals) 100 (4cyl) (w/1 ram trim & 5/16x18 terminals) 100 (4cyl) (w 5/16x18 terminals) 100 (4cyl) 100 (4cyl) 100 (6cyl) 105 Jet (V-6) (w/flush mount solenoid) 105 Jet (V-6) 110 115 115 115 (4cyl) (w/3 ram trim & 5/16x18 terminals) 115 (4cyl) (w/1 ram trim & 5/16x18 terminals) 115 (4cyl) (w 5/16x18 terminals) 115 (4cyl) 115 (4cyl) 115 Optimax (3cyl) 115 (w/o circuit breaker) 115 (w/circuit breaker) 115 115 Four Stroke (EFI) w/ two relay trim 115 Four Stroke (EFI) 1741cc 115 Four Stroke (EFI) 1731cc 125 125 (4cyl) 125 (4cyl) 135 V135 (w1/4”-20 terminals)

Serial #

Power Trim Starter Solenoid Solenoid/Relay

6030904 - 6432900

9-15112

0D283222 & Up 3493913 - 3865694 3865695 - 4831998 4845301 - 6026608 5299506 - 6026608 5299506 - 6026608 6026609 - 6436122 6026609 - 6436122 6436123 & Up 0A996142 - 0C221999 0C222000 - 0D252460 0C222000 - 0D252460 0D252461 - 0D283221 0D283222 - 0G127499 0G127500 - 0G360002 0G3630003 & Up 0T801000 & Up

9-15117 9-15103 9-15111 9-15111 9-15111 9-15111 — — — 9-15112 9-15115 9-15115 9-15115 9-15115 9-15117 9-15117 9-15117

— — — 9-15111 9-15111 9-15112 9-15111 9-15112 9-15112 9-15112 9-15115 9-15212 9-15115 9-15115 9-15115 9-15210 9-15210

1B366823 & Up

9-15117

0B209468 - 0D252460

9-15117

9-15115

0B209468 - 0D252460

9-15117

9-15212

0D252461 - 0D283221

9-15117

9-15115

0D283222 - 0G359967 0G359968 & Up 2318586 - 3253111

9-15117 9-15117 9-15103

9-15115 9-15210 —

0D082000 - 0G303045

9-15117

0G303046 & Up 1870204 - 2314955 2836019 - 4112634 4112635 - 5600966

9-15117 9-15103 9-15103 9-15111

— — 9-15103 9-15111

0C100000 - 0D252460

9-15117

9-15115

0C100000 - 0D252460

9-15117

9-15212

0D252461 - 0D283221

9-15117

9-15115

0D283222 - 0G359967 0G359968 & Up 0T801000 & Up 5600967 - 6051525 5600967 - 6051525 6051526 & Up

9-15117 9-15117 9-15117 9-15111 9-15111 —

9-15115 9-15210 9-15210 9-15111 9-15112 9-15112

0T178500 - 0T800999

9-15210

0T809000 - 1B366822

9-15210

1B366823 & Up

9-15117

2314956 - 3253111 0D283222 - 0G359967 0G359968 & Up 2839369 - 3293233

9-15103 9-15117 9-15117 9-15103

— 9-15115 9-15210 —

0A904646 - 0C100860

9-15112


OUTBOARD ELECTRICAL PARTS MERCURY SOLENOID & RELAY APPLICATIONS HP V135 (w5/16”-18 terminals) V135 V135 V135 (w/white solenoids) V135 (w/flush mount solenoid) V135 (w/rubber mount solenoid) V135 (w/rubber mount solenoid) V135 V135 DFI 135 Verado (4cyl) 140 140 150 150 150 XS V150 V150 Mariner V150 V150 Mariner V150 (w A196 1/4”-20 terminals) V150 (w 5/16”-18 terminals) V150 V150 V150 (w/white solenoids) V150, 150 EFI (w/flush mount solenoid) V150 (w/rubber mount solenoid) V150 (w/rubber mount solenoid) V150 V150 EFI (w/rubber mount solenoid) V150 EFI (w/rubber mount solenoid) V150 EFI V150 DFI 150 XR4 / MAG II V150 XR6 (w/rubber mount solenoid) V150 XR6 (w/rubber mount solenoid) V150 XR6 150 XR4 / MAG II (w/ white solenoids) 150 XR6 / MAG III (w/flush mount solenoid) 150 Verado V175 V175 (w 1/4”-20 terminals) V175 (w 5/16”-18 terminals)

Serial #

Power Trim Starter Solenoid Solenoid/Relay

0A904646 - 0C100860

9-15111

9-15112

0C100861 - 0C239552 0C239553 - 0D081999 0C239553 - 0D081999

9-15111 9-15111 9-15111

9-15112 9-15112

0D082000 - 0G201874

9-15111

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

0G303046 & Up 0G590000 & Up 0G590000 & Up 3293234 - 3502805 4865678 & Up 3502806 - 4121434 4121435 - 4865677 4868648 - 5327662 5432022 - 6042945 5432022 - 6038680 6042946 - 0A904645 6038681 - 0A904645

9-15117 9-15117 9-15117 9-15103 9-15111 9-15103 9-15111 9-15111 9-15111 9-15111 — —

9-15210 9-15210 9-15210 9-15103 9-15111 9-15103 9-15103 9-15111 9-15112 9-15112 9-15112 9-15112

0A904646 - 0C100860

9-15112

0A904646 - 0C100860

9-15111

9-15112

0C100861 - 0C239552 0C239553 - 0D081999 0C239553 - 0D081999

9-15111 9-15111 9-15111

9-15112 9-15112 —

0D082000 - 0G303045

9-15111

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

0G303046 & Up

9-15117

9-15210

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G303046 & Up 0G590000 & Up 0B242885 - 0D081999

9-15117 9-15117 9-15111

9-15210 9-15210 9-15112

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G303046 & Up

9-15117

9-15210

0C239553 - 0D081999

9-15111

0D082000 - 0G303045

9-15111

9-15210

1B227000 & Up 4301235 - 6618750

9-15213 9-15111

9-15213 9-15111

0A904646 - 0C100860

9-15112

0A904646 - 0C100860

9-15111

9-15112

(CONTINUED) HP

Serial #

V175 V175 V175 (w/ white solenoids) V175, 175 EFI (w/flush mount solenoid) V175, 175 EFI (w/rubber mount solenoid) V175, 175 EFI (w/rubber mount solenoid) V175, 175 EFI (w/flush mount solenoid) V175 V175 EFI V175 DFI 175 Verado V200 V200 V200 (w 1/4”-20 terminals) V200(w 5/16”-18 terminals) V200 V200 (2.5L) V200(2.5L) (w/white solenoids) V200 (w/rubber mount solenoid) V200 (w/rubber mount solenoid) V200, 200 EFI (w/flush mount solenoid) V200 EFI (w/rubber mount solenoid) V200 EFI (w/rubber mount solenoid) V200, 200 EFI V200 DFI 200 (DFI) 3.0L 200 Verado (4 cyl) 200 Verado (6cyl) V220 V225 (2.4L) V225 (3.0L) V225(3.0L) (w/trim solenoids) V225(3.0L) (w/trim relays) V225 (3.0L) V225 DFI V225 Sea Pro/Marathon V225/250 EFI 225 Verado (6cyl) V250/275 V250XB 250/275 Verado (6cyl) 300 Verado (6cyl) 350 Verado (6cyl) 3.4L

0C100861 - 0C239552 0C239553 - 0D081999 0C239553 - 0D081999

Power Trim Starter Solenoid Solenoid/Relay 9-15111 9-15112 9-15111 9-15112 9-15111 —

0D082000 - 0G201874

9-15111

9-15210

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G201875 - 0G303045

9-15111

9-15210

0G303046 & Up 0G303046 - 0T800999 0G860500 & Up 1B227000 & Up 4839034 - 6073191 6073192 - 6625220

9-15117 9-15117 9-15117 9-15213 9-15111 —

9-15210 9-15210 9-15210 9-15213 9-15111 9-15112

6625221 - 0C100860

9-15112

6625221 - 0C100860

9-15111

9-15112

0C100861 - 0C291519 0C291520 - 0D081999

9-15111 9-15111

9-15112 9-15112

0C291520 - 0D081999

9-15111

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0D082000 - 0G303045

9-15111

9-15210

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G303046 & Up 0G386496 & Up 0T801000 1B517159 & Up 0T980000 & Up 0B117316 & Up 5628028 & Up 0D280813 - 0G129221

9-15117 9-15117 9-15117 9-15213 9-15213 9-15111 9-15111 9-15117

9-15210 9-15210 9-15210 9-15213 9-15213 9-15112 9-15111 9-15115

0G129222 - 0G303045

9-15117

9-15115

0G129222 - 0G303045 0G303046 & Up 0G590000 & Up 0G245605 & Up 0G129222 & Up 0T980000 & Up 0C101891 & Up 0G980600 & Up 0T980000 & Up 1B517434 & Up 1B716557 & Up 5611648 & Up

9-15117 9-15117 9-15117 9-15117 9-15117 9-15213 9-15111 9-15117 9-15213 9-15213 9-15213 9-15111

9-15210 9-15210 9-15210 9-15210 9-15210 9-15213 9-15112 9-15210 9-15213 9-15213 9-15213 9-15112

27


OUTBOARD ELECTRICAL PARTS YAMAHA SOLENOID APPLICATIONS HP 15 20 25 25 C25 CV25 30 C30 CV30 40 40 C40 CV40 50 50 C50 F50 P50 T50 (Exc. starter mounted) 60 C60 F60 P60 T60 (Exc. starter mounted) 70 C70 C75 P75 S75 C80 C85 C85 90 90 C90 115 C115 P115 S115

Years 1988-97 1996-97 1985-99 2006-Up 1991-97 1990 1985-2001 1991-97 1989-90 1984-90 1990-2008 1991-2002 1990 1986-88 1989-Up 1998-2001 1996-2004 1991-96 1996-2004 2001-Up 1996-2001 2002-04 1991-99 2003-04 1984-Up 2000-01 1994-99 1996-99 1996 1997 1991 1992-96 1984-91 1992-Up 1997-01 1984-Up 1991-2000 1993-98 1996

Starter Solenoid 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15122 9-15121 9-15121 9-15121 9-15122 9-15121 9-15121 9-15121 9-15121 9-15121 9-15122 9-15122 9-15121 9-15122 9-15121 9-15122 9-15122 9-15121 9-15121 9-15120 9-15121 9-15122 9-15121 9-15122 9-15121 9-15121 9-15120 9-15120 9-15120 9-15120

HP 130 L130 S130 150 C150 D150 DX150 L150 LX150 P150 S150 SX150 V150 175 P175 S175 V175 VX150 200 L200 LX200 P200 S200 SX200 V200 VX200 225 L225 LX225 S225 SX225 V225 VX225 250 L250 LX250 S250 SX250

Years 1988-2004 1989-2001 1996-97 1985-Up 1996 1997-99 1999-2005 1986-99 1990-99 1991-99 1996-99 1999-2004 2000-Up 1985-2000 1994-99 1996-99 2000 2000-04 1984-98 1986-99 1999-2001 1991-99 1996-99 1999-2005 1998-99 2000-05 1990-97 1994-99 2000-03 1996-99 2000-03 1998-99 2000-04 1990-92 1990-99 2000-03 1996-99 2000-03

Starter Solenoid 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120

QUALITY ENGINE & DRIVE PARTS FOR THE SERVICE PROFESSIONAL.

WWW.MALLORYMARINE.COM 28


OUTBOARD ELECTRICAL PARTS STARTERS - CHRYSLER/FORCE

9-15004 Outboard Starter Replaces: Chrysler/Force FK 616955, 50-853869, 50-819085 Fits: 70-150 HP 1966-99

9-15001 Outboard Starter Replaces: Mercury 50-29105 Fits: 35, 40, 50 HP

9-15010 Outboard Starter Replaces: Chrysler/Force 50-514955, 50-803900T

9-15012 Outboard Starter Replaces: Chrysler/Force F575955, 50-803903T Fits 50 HP

9-15014 Outboard Starter Replaces: Chrysler/Force 50-819968-2, T4

9-15015 Outboard Starter Replaces: Chrysler/Force 50-820193-1, T1 Bottom terminal Fits 40-50 HP

9-15013 Outboard Starter Replaces: Chrysler/Force 50-820193, 50-820193T1 Side terminal Fits 40-50 HP

STARTERS - HONDA

!

NEW

9-15060 Outboard Starter Replaces: Honda 31200-ZV5-0130 Fits: 40, 50hp (1995-06) 35, 45 HP (1995-97) (9 tooth)

!

NEW

9-15061 Outboard Starter Replaces: Honda 31200-ZW1-004 Fits: 75-90 HP (1997-06) (13 tooth)

STARTERS - JOHNSON/EVINRUDE

9-15000 Outboard Starter Replaces: Johnson/Evinrude 387094 Fits: V6 Crossflow 1976-92

9-15011 Outboard Starter Replaces: Johnson/Evinrude 586274 Fits: 9.9/15 1993-up (small 10 tooth)

9-15005 Outboard Starter Replaces: Johnson/Evinrude 586278 Fits: 20-35 HP 1977-99

9-15006 Outboard Starter Replaces: Johnson/Evinrude 384163 Fits: 40, 50, 55, 60 HP

9-15020 Outboard Starter Replaces: Johnson/Evinrude 584799, 397023, 396235, 391511 Fits: 200, 225,275, & 300 hp V-6 & V-8 Loopers 1986-99 (10 tooth)

9-15007 Outboard Starter Replaces: Johnson/Evinrude 385529 Fits: V-4 Crossflow

9-15021 Outboard Starter Replaces: Johnson/Evinrude 386430 Fits: 8, 9.9 1997-98 4 stroke, 9.9/15 1977-92 (10 tooth)

See page 33-35 for applications charts

9-15008 Outboard Starter Replaces: Johnson/Evinrude 386657 Fits: 50, 55, 60, 65 HP

9-15032 Outboard Starter Replaces: Johnson/Evinrude 586286, 586287 Fits: V-6 150-175 HP 19912003

29


OUTBOARD ELECTRICAL PARTS STARTERS - JOHNSON/EVINRUDE

9-15035 Outboard Starter Replaces: Johnson/Evinrude 384914 Fits: 85-125 HP 1969-72 (Large 10 tooth)

9-15034 Outboard Starter Replaces: Johnson/Evinrude 586279 Fits: 20-50 HP 1989-up (9 tooth)

NEW

NEW

9-15040 Outboard Starter Replaces: Johnson/Evinrude 584818, 586277, 778996 Fits: 25, 35 HP 3 cyl. 1997-1999

9-15037 Outboard Starter Replaces: Johnson/ Evinrude 586768 Fits: 40-90 HP E-Tech (9 tooth)

!

!

!

NEW

9-15036 Outboard Starter Replaces: Johnson/ Evinrude 586285 Fits: 120-140 HP 1985-up (10 tooth)

9-15041 Outboard Starter Replaces: Johnson/Evinrude 584608, 586275 Fits: 9.9, 15 HP 4-Stroke 1994-2000

9-15043 Outboard Starter Replaces: Johnson/ Evinrude 583473, 585059, 778991 Fits: 20, 25, 28, 30, 35 HP 2 cyl. 1980-1992

9-18110 Outboard Starter Replaces: Johnson/ Evinrude 984980 Fits: 90 & 115 Looper 1995-99

STARTERS - MERCURY

9-15016 Outboard Starter Replaces: Mercury 50-822462, 50-822462T1 Fits: 30-60 HP

9-15019 Outboard Starter Replaces: Mercury/Yamaha 50-834749, 50-859171T Fits: Merc 40/45/50 4-stroke

9-15026 Outboard Starter Replaces: Mercury 50-44369, 50-44369A1 Fits: 45-60 HP (10 tooth)

30

9-15017 Outboard Starter Replaces: Mercury/Yamaha 50-830308T, 50-859169T, 50-888151T / 65W-81800-00-01 Fits: 25 HP 4-stroke (Merc), 15 & 25hp 4-stoke (Yamaha)

9-15002 Outboard Starter 50-60315 Replaces: Mercury 50-65436 Fits: 45, 50, 55, 60, 65, 70 HP

9-15003 Outboard Starter Replaces: Mercury 50-44415 Fits: V-6

9-15018 Outboard Starter Replaces: Mercury/Yamaha 50-854636T, 50-859170T, 50-888160T / 67C-8180000-00 Fits: 30/40 4-stroke Merc

9-15009 Outboard Starter 50-72467 Replaces: Mercury 50-57465 Fits: 65, 80, 85, 90, 115, 140, 150 HP

9-15022 Outboard Starter Replaces: Mercury 50-90983A1 Fits: 6-15 hp 1986-96, 18-25 HP 1980-87 (10 tooth drive)

9-15024 Outboard Starter Replaces: Mercury 50-67341 Fits: 85 HP (10 tooth)

9-15025 Outboard Starter Replaces: Mercury 50-73521 Fits: 30-50 HP (10 tooth)

9-15027 Outboard Starter Replaces: Mercury 50-66015-3, 50-893892T Fits: 80-125 HP (8 tooth)

9-15028 Outboard Starter Replaces: Mercury 50-8184452, 50-818445-3, 50-818445-5 Fits: 225-250 HP (Late Model) (8 tooth)

9-15029 Outboard Starter Replaces: Mercury 50-64975 Fits: V-6 115-175 Prestolite – Large Gear (10 tooth)

9-15030 Outboard Starter Replaces: Mercury 50-856996T Fits: V-6 115-250 HP 135 Tooth Flywheel (Small 9 tooth)

See page 33-35 for applications charts


OUTBOARD ELECTRICAL PARTS STARTERS - MERCURY (CONTINUED)

!

!

NEW

9-15031 Outboard Starter Replaces: Mercury 50-833153-1, 50-833153-2, 50-833153-5 Fits: V-6 115-250 HP (9 tooth)

!

NEW

9-15045 Outboard Starter Replaces: Mercury/Mariner 50-852570, 50-852570T, 50-859168T Fits: 9.9-15 HP 4-stroke

9-15039 Outboard Starter Replaces: Mercury 50-853329T Fits: 4 & 6 cyl Verado, 3 cyl DFI & V6 EFI/DFI

NEW

9-15042 Outboard Starter Replaces: Mercury 50-832997, -1, -2, 50-832997003 Fits: 175XR2 Sport Jet

!

!

!

NEW

NEW

NEW

9-15052 Outboard Starter Replaces: Mariner 50-96359M, 50-97693M Fits: 20C/12C (thru prop exhaust) 30A, 40C (twin carb)

9-15044 Outboard Starter Replaces: Mercury 50-41583, 50-41583T Fits: 35-40 HP 2 cyl.

9-15055 Outboard Starter Replaces: Mercury/Mariner 50-804312T1 Fits: 75, 90 HP 4-stroke

9-15058 Outboard Starter Replaces: Mercury/Mariner 50-881368T1 Fits: 115 EFI 4-stroke

STARTERS - NISSAN/TOHATSU

!

NEW

9-15048 Outboard Starter Replaces: Nissan/Tohatsu 3C8-76010-100 Fits: 30-40 HP 2-stroke w/ Hitachi S108-94, S108-112, S108-120 (9 tooth)

!

!

NEW

NEW

9-15053 Outboard Starter Replaces: Nissan/Tohatsu B26A-90500A Fits: 2WT60A 1981 & up w/ Hitachi D10607B, -07E, -07F, -12, -12A (10 tooth)

9-15062 Outboard Starter Replaces: Nissan/Tohatsu 353-76010-1A0, 35376010-4 Fits: M45A2, M50C, M60A, M70A2, M90A, M140A w/ Hitachi S114-415, -415A, -571, -571A, -667

STARTERS - SUZUKI

!

NEW

9-15048 Outboard Starter Replaces: Suzuki 31100-94400, 31100-94401, 31100-94402, 31100-96310, 31100-96311 Fits: 20, 25, 30, 35, 40 HP (1980-98) (9 tooth)

!

!

NEW

NEW

!

NEW

9-15051 Outboard Starter Replaces: Suzuki 31100-94600, 31100-94601, 31100-94610 Fits: 115, 140 HP 2-stroke (1985-00) (9 tooth)

9-15054 Outboard Starter Replaces: Suzuki 31100-87D10, 31100-87D10, 31100-92E00 Fits: 90, 100, 150, 175, 200, 225 HP 2-stroke (1986-00) (8 tooth)

9-15056 Outboard Starter Replaces: Suzuki 31100-95600, 31100-95601 Fits: 75, 85 HP (1988-00) (9 tooth)

9-15038 Outboard Starter Replaces: Yamaha 6E5-81800-12-00 Fits: Various 40-60 HP 4/2 stroke, V4 & V6

9-15017 Outboard Starter Replaces: Mercury/Yamaha 50-830308T, 50-859169T, 50-888151T / 65W-81800-00-01 Fits 25hp 4-stroke (Merc) Fits 15 & 25hp 4-stoke (Yamaha)

9-15018 Outboard Starter Replaces: Mercury/Yamaha 50-854636T, 50-859170T, 50-888160T / 67C-81800-00-00 Fits 30/40 4-stroke Merc

STARTERS - YAMAHA

9-15023 Outboard Starter Replaces: Yamaha 6K7-81800-10, 6N7-81800-00, 6N7-81800-01, 6N7-81800-10 Fits: 115-225 HP 2 stroke (9 tooth)

See page 33-35 for applications charts

31


OUTBOARD ELECTRICAL PARTS STARTERS - YAMAHA (CONTINUED)

!

!

NEW

9-15019 Outboard Starter Replaces: Mercury/Yamaha 50-834749, 50-859171T Fits Merc 40/45/50 4-stroke

!

NEW

9-15049 Outboard Starter Replaces: Yamaha 6H3-81800-10, 6H3-81800-11 Fits: 60, 70 Hp 2-stroke

!

NEW

9-15057 Outboard Starter Replaces: Yamaha 688-81800-10, 688-81800-11, 688-81800-12 Fits: 75-90 HP 2-stroke (1984-04)

NEW

9-15045 Outboard Starter Replaces: Yamaha 66M-81800-01-00, 66M-8180002-00 Fits: F9.9, T9.9, F15 HP 4-stroke (2000 & Up)

!

9-15046 Outboard Starter Replaces: Yamaha 6H4-81800-10, 6H4-8180011, 6H4-81800-12 Fits: 40-50 HP 2-stroke (1984-88)

!

NEW

NEW

9-15050 Outboard Starter Replaces: Yamaha 6F5-81800-10, 6F5-81800-11, 6G8-81800-11, 6J4-81800-01 Fits: 30 HP (1987 & Up) 40-50 HP (1989 & Up) 2-Stroke

9-15052 Outboard Starter Replaces: Yamaha 689-81800-11, 689-81800-12, 689-81800-13 Fits: 25, 30, 40 HP 2-stroke (1984-97)

!

!

NEW

NEW

9-15058 Outboard Starter Replaces: Yamaha 68V-81800-00, 68V-81800-01, 68V-81800-02 Fits: F75 (2005 & Up), F90 (2006 & Up), F115 (2001 & Up) 4-stroke

9-15059 Outboard Starter Replaces: Yamaha 68F-81800-00, 68F-81800-01, 68F-81800-02 Fits: 150-200 HP 2-stroke (1984-00)

!

NEW

9-15047 Outboard Starter Replaces: Yamaha 66T-81800-00 Fits: 40 HP Enduro

!

NEW

9-15053 Outboard Starter Replaces: Yamaha 682-81800-11, 682-81800-12, 6L2-81800-20 Fits: 9.9, 15 HP 2-stroke (1984-97) 25 hp 2-stroke (2006 & Up)

!

NEW

9-15063 Outboard Starter Replaces: Yamaha 69J-81800-00 Fits: 200-225 HP (2002-04)

See page 33-35 for applications charts

Visit our website at:

www.mallorymarine.com or scan the code to the left with your smartphone for the most up to date product line information! 32


OUTBOARD ELECTRICAL PARTS CHRYSLER/FORCE STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

20-35

1973-89

9-15010

10

50

1983

9-15012

11

40/50

1992-95

9-15013

13

50

1986-92

9-15012

11

40/50

1996-99

9-15015

13

85L, 70-150

1966-99

9-15004

9

JOHNSON/EVINRUDE STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

8 / 9.9 4-stroke

1997-98

9-15021

10

55

1969

9-15008

9

9.9, 15 HP 4-stroke

1994-98

9-15041

10

55

1978

9-15006

9

9.9/15

1974-92

9-15021

10

60

1971

9-15008

9

9.9/15

1993 - Up

9-15011

10

60 (2cyl)

1985

9-15006

9

20

1985-99

9-15005

11

60 (3cyl)

1986-01

9-15008

9

20 (2cyl)

1989-Up

9-15034

9

60 E-Tech

ALL

9-15037

9

25, 35 HP (3cyl)

1997-99

9-15040

10

65 (3cyl)

1985-01

9-15008

9

20-35 HP (2cyl)

1980-88

9-15043

9

70,75

1980-01

9-15008

9

25

1977-99

9-15005

11

75 E-Tech

ALL

9-15037

9

28

1993-99

9-15005

11

80

1998-00

9-18110

N/A

30

1993-99

9-15005

11

85-125

1969-72

9-15035

10

35

1977-88

9-15005

11

85-140 crossflow

1973-99

9-15007

10

40

1980-88

9-15006

9

90 E-Tech

ALL

9-15037

9

40 (2cyl)

1989-Up

9-15034

9

90-115 60째 V-4

1997-Up

9-18110

N/A

40 E-Tech

ALL

9-15037

9

100

1998-00

9-18110

N/A

48-50

1990-Up

9-15034

9

120-140

1985-Up

9-15036

10

50

1982-74

9-15006

9

V-6 crossflow

1976-92

9-15000

8

50(2cyl)

1989-Up

9-15034

9

150,175 60째 Loopers

1991-99

9-15032

N/A

50 (3cyl)

1985-99

9-15008

9

150,175 V-6

1997-03

9-15032

N/A

50 E-Tech

ALL

9-15037

9

200, 225, 275, 300 Loopers

1986-99

9-15020

10

HONDA STARTER APPLICATIONS HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

35

1995-97

9-15060

9

50

1995-06

9-15060

Drive Tooth Count 9

40

1995-06

9-15060

9

75-90

1997-06

9-15061

13

45

1995-97

9-15060

9

MARINER STARTER APPLICATIONS (JAPANESE BUILT MODELS) HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

Drive Tooth Count

20C (Thru Prop Exhaust)

6A9-250820 & Up

9-15052

11

40c (Twin Carb) (w/ Auto Blend)

6E9-007666 & Up

9-15052

11

25C (Thru Prop Exhaust)

695-000101 & Up

9-15052

11

75/90 4-Stroke

0G9605001B226999

9-15055

13

30A

689-000366 & Up

9-15052

11

115 EFI 4-Stroke

0T408999 & Below

9-15058

13

40C (Twin Carb)

6E9-000106 & Up

9-15052

11

MERCURY STARTER APPLICATIONS HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

Drive Tooth Count

6/8/9.9/15

A197112 & Up

9-15022

10

20

6443973 & Up

9-15022

10

8 (Bodensee) 4-Stroke International

0P086824 0P400999

9-15045

9

10

13.5 International

0P134638 & Up

9-15046

9.9/15 4-Stroke

0G760300 1B226999

9-15045

5837473 & Up

9-15022

18

25

5705532 & Up

9-15022

25 4-Stroke

G590000 & Up

9-15017

9

9

30 (2cyl)

G760300 & Up

9-15016

10

9

30 4-Stroke

G760300 - T408999

9-15018

9

30 jet (3cyl)

C159200 - G589999

9-15025

10

30 jet (3cyl)

G590000 - T408999

9-15016

10

10

33


OUTBOARD ELECTRICAL PARTS MERCURY STARTER APPLICATIONS (CONTINUED) HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

35

6445652 & below

9-15001

10

135 V-6 (2.5L DFI)

G59000 - G960499

9-15031

9

35

6445653 0B110788

9-15044

10

135 V-6 (2.5L DFI)

G960500 - T178499

9-15030

9

140 (6cyl)

4865678 & Up

9-15009

10

40

6445652 & below

9-15001

10

140 jet

G960499 & below

9-15003

8

402, 40

5556230 & Up

9-15044

10

150 (inline 6cyl)

4121435 & Up

9-15009

10

150 V-6 (Bosch 14916-24-M030SM)

4868998 - A904645

9-15003

8

150 V-6 (Bosch 17183-28-M030SM)

4868998 - A904645

9-15003

8

150 V-6 (Bosch 10652-21-M030SM)

4868998 - A904645

9-15009

10

150 V-6 (Prestolite MJL-4003B)

4868998 - A904645

9-15029

10

40 (4cyl)

C159200 & Up

9-15025

10

40 (3cyl)

G590000 & Up

9-15016

10

40 (2cyl)

G760300 & Up

9-15016

10

40 4-Stroke

G231123 - G760299

9-15019

9

40 4-Stroke

G760300 -T408999

9-15018

9

45 Bodensee 4-Stroke

G231123 - T178499

9-15019

9

45 (4cyl)

5531630 & Up

9-15025

10

45 jet

D000750 - T129554

9-15016

10

50 (4cyl)

4357639 & below

9-15001

9

50 (4cyl)

4357640 & Up

9-15025

10

50 (3cyl)

B122930 & Up

9-15016

10

50 4-Stroke

G231123 - G760299

9-15019

9

50 4-Stroke Bigfoot

G231123 - G760299

9-15019

9

55 (3cyl)

D000750 & Up

9-15016

10

60 (3cyl)

6428681 & Up

9-15016

10

65 (4cyl)

2803822 - 3293183

9-15009

10

65 (3cyl)

3293184 - 4571651

9-15002

10

Drive Tooth Count

150 V-6

A904646 - G960499

9-15003

8

150 XR2

4868998 - A904645

9-15003

8

150 XR4

B242885 - D819999

9-15003

8

150 XR6

D820000 - G960499

9-15003

8

150 EFI

G303046 - T408999

9-15003

8

150 V-6 (2.5L DFI)

G59000 - G960499

9-15031

9

150 V-6 (2.5L DFI)

G960500 - T178499

9-15030

9

175 V-6 (Bosch 14916-24-M030SM)

4301235 - C100860

9-15003

8

175 V-6 (Bosch 17183-28-M030SM)

4301235 - C100860

9-15003

8

70 (3cyl)

4571652 - A996142

9-15002

10

9-15009

10

0G96050 1B226999

9-15055

13

175 V-6 (Bosch 10652-21-M030SM)

4301235 - C100860

75 4-Stroke

9-15029

10

2783253 - 3493912

9-15009

10

175 V-6 (Prestolite MJL-4003B)

4301235 - C100860

80 (4cyl) 80 Jet

D283222 & Up

9-15027

8

175 EFI,XRI,MAG

D000750 - G960499

9-15003

8

85 (4cyl)

3865694 & below

9-15009

10

200 EFI, XRI

C100861 - G960499

9-15003

8

85 (4cyl)

3865695 - 4366801

9-15024

10

200 V-6 (DFI)

G386496 - G960499

9-15031

9

90 (inline 6cyl)

4845301 & Up

9-15009

10

200 V-6 (3.0L DFI)

G960500 - T178499

9-15030

9

90 4-Stroke

0G96050 1B226999

9-15055

13

200 V-6 (3.0L EFI)

T750164 - T800999

9-15030

9

225 V-6 (DFI)

G59000 - G960499

9-15031

9

105 jet

G760299 & below

9-15003

8

225 (3.0L carb)

ALL

9-15028

8

100 (4cyl)

ALL

9-15027

8

225 (3.0L EFI)

G129222 - T408999

9-15028

8

115 (4cyl)

ALL

9-15027

8

225 (3.0L EFI)

T409000 - T800999

9-15030

9

115 (inline 6cyl)

4855153 & Up

9-15009

10

250 (3.0L EFI)

G129222 - T408999

9-15028

8

115 (inline 6cyl) (Prestolite)

3525441 - 4855152

9-15029

10

250 (3.0L EFI)

T409000 - T800999

9-15030

9

115 EFI 4-Stroke

0T408999 & Below

9-15058

13

250XB (3.0L EFI)

G980600 - T800999

9-15028

8

115 (2.5L DFI)

G960500 - T178499

9-15030

9

2.4L EFI,2.5L EFI

ALL

9-15003

8

125 (4cyl)

D283222 & Up

9-15027

8

2.5L carb

ALL

9-15003

8

135 V-6

A904646 - G960499

9-15003

8

3.4L , MOD VP

ALL

9-15003

8

MERCURY SPORT JET STARTER APPLICATIONS

34

HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

90

1993-94

9-15014

9

175XR2

1997-01

9-15042

8

95XR

1996-97

9-15014

9

210 carb

1997-01

9-15042

8

120XR

1996-98

9-15014

9

240 EFI

1997-01

9-15042

8


OUTBOARD ELECTRICAL PARTS SUZUKI STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

20, 25, 30, 35, 40

1980-98

9-15048

9

115, 140

1985-00

9-15051

9

75, 85

1988-00

9-15056

9

90, 100, 150, 200, 225

1986-00

9-15054

8

Years

Starter #

Drive Tooth Count

YAMAHA STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

9.9, 15

1984-97

9-15053

10

50 4-Stroke

2003

9-15023

9

9.9 4-Stroke

2005 & Up

9-15045

9

60 4-Stroke

2002-03

9-15023

9

15 4-Stroke

2001 & Up

9-15045

9

60, 70

1991-04

9-15049

9

9

75

1984-04

9-15057

9

C75

1994-99

9-15057

9

15 4-Stroke

1998-99

9-15017

25

1984-87

9-15052

11

C25

1991-97

9-15052

11

P75

1996-99

9-15057

9

CV25

1990

9-15052

11

75 4-Stroke

2005 & Up

9-15058

13

25 4-Stroke

1998-2003

9-15017

9

75 4-Stroke

2003-04

9-15055

13

11

C80

1997

9-15057

9

1991-96

9-15057

9

30

1987-94

9-15050

30

1984-86

9-15052

11

C85

C30 (2cyl)

1991-97

9-15052

11

80 4-Stroke

1999-03

9-15055

13

C30 (3cyl)

1995

9-15050

11

90

1984 & Up

9-15057

9

CV30

1989-90

9-15052

11

B90

1997-99

9-15057

9

2006 & Up

9-15058

13

30 4-Stroke

2005 & Up

9-15018

9

90 4-Stroke

40 4-Stroke ER/TR

2005 & Up

9-15018

9

90 4-Stroke

2003-04

9-15055

13

9-15047

9

100 4-Stroke

1999-03

9-15055

13

C40 (2cyl)

1991-97

9-15052

11

115 4-Stroke

2000-04

9-15058

13

CV40 (2cyl)

1990

9-15052

11

115 4-Stroke

2001 & Up

9-15058

13

40, 50

1989-91

9-15050

11

LF115 4-Stroke

2001 & Up

9-15058

13

9-15050

11

115-225

w/Hitachi starter

9-15023

9

40 Enduro

P50

1991-92

PR50

1989

9-15050

11

115-225

1984-96

9-15038

9

PRO 50

1989-90

9-15050

11

150-200

2000 & Up

9-15059

13

40-50

1984-88

9-15046

9

200-225 4-Stroke

2002 & Up

9-15063

13

OUTBOARD ALTERNATORS & BELTS

9-19200 Outboard Alternator Replaces: Mercury 821663A 1 Fits: 225/250 HP 3.0L V-6 engines

9-55020 Belt, Serpentine Replaces: Mercury 57-8M0026410 Fits: Mercury 3cyl DFI OD 34.72” / W .54”

9-19201 Outboard Alternator Replaces: Mercury 881247A1 Fits: 200/250 HP 3.0L V-6 engines

9-55021 Belt, Serpentine Replaces: Mercury 57-828507Q Fits: 200 DFI / 3.0L (Ser #0G386496-0T800999) OD 36.88” / W .54”

9-19202 Outboard Alternator Replaces: Mercury 892940 Fits: All Verado 12V 70 Amp

9-19204 Outboard Alternator Replaces: Mercury 881247A1, 875286A1, 828506 Fits: Mercury 3.0L 12V 70 Amp Replaces both Delco & Denso (Adapter included)

35


OUTBOARD ELECTRICAL PARTS VOLTAGE REGULATORS / RECTIFIERS

• Solid State circuitry with improved designs for better reliability than original OEM parts • Heavy duty components with added circuit protection

VOLTAGE REGULATORS / RECTIFIERS - MERCURY

9-17101 Voltage Regulator Replaces: Mercury 815279-3, 883072T

9-17100 Rectifier Replaces: Mercury 816770T

9-17102 Regulator/Rectifier Replaces: Mercury 883071T

VOLTAGE REGULATORS / RECTIFIERS - BRP / JOHNSON / EVINRUDE

9-17200 Rectifier Replaces: Johnson/Evinrude 583408

9-17204* Regulator/Rectifier Replaces: Johnson/Evinrude 586048

9-17201 4-wire Rectifier Replaces: Johnson/Evinrude 581778

9-17205* Regulator/Rectifier Replaces: Johnson/Evinrude 586271

9-17202* Regulator/Rectifier Replaces: Johnson/Evinrude 585001

9-17206* Regulator/Rectifier Replaces: Johnson/Evinrude 585219, 439561

9-17207* Regulator/Rectifier Replaces: Johnson/Evinrude 586272, 583689

9-17203* Regulator/Rectifier Replaces: Johnson/Evinrude 395204

9-17208* Regulator/Rectifier Replaces: Johnson/Evinrude 586075

* The advanced design of this part has allowed us to eliminate the need for the purple lead that is used in the original OEM part.

VOLTAGE REGULATORS / RECTIFIERS - YAMAHA

!

NEW

9-17300 Rectifier Replaces: Yamaha 65W-81960-10-00 Fits: F25, F40 2004 & Up

36

!

NEW

9-17301 Rectifier / Regulator Replaces: Yamaha 6J8-81960-00-00 Fits: 25-30 1997-02

See page 37 for applications charts


OUTBOARD ELECTRICAL PARTS BRP / JOHNSON / EVINRUDE - OUTBOARD VOLTAGE REGULATORS/RECTIFIERS Model/HP 9.9 / 15 20 25 (2cyl) 25/40/50TL /J/TR 25 SIK/SIL/SIT 28 30 35 35 Jet /TL/J 40 40 40 45 Com. 45 SS 48 50 50 50 55 60 60 60 60 SST 60 65 65 70 70 75 85 88 90 100 100 100

Years 1974-92 1989-98 1977-2003 1992 1994-95 1989-96 1989-2003 1976-93 1992-97 1974-76 1988-92 1993-2003 1989-92 1989-90 1989-92 1971-75 1979-92 1993-2003 1978-92 1970-71 1980-88 1989-91 1989-90 1992-2001 1972-73 1988-92 1974-91 1992-2001 1975-88 1970-80 1989-92 1981-92 1971 1979-80 1984-92

Part # 9-17201 9-17201 9-17201 9-17202 9-17202 9-17201 9-17201 9-17201 9-17202 9-17201 9-17201 9-17202 9-17201 9-17201 9-17201 9-17200 9-17201 9-17202 9-17201 9-17200 9-17201 9-17200 9-17200 9-17202 9-17200 9-17200 9-17202 9-17200 9-17200 9-17200 9-17200 9-17200 9-17200 9-17200 9-17200

Model/HP 115 125 135 140 140 ALL V-4 crossflow w/35 amp ALL 60 Degee V-4 90-115 HP 150 150 ( 60deg. V-6) 150 ( 60deg. V-6) 155 175 175 ( 60deg. V-6) 175 ( 60deg. V-6) 185 185 185 200 200 200 225 225 235 250 275 300 ALL V-6 crossflow w/35 amp Sea Drive Models 1.8L / 2.0L V-4 2.7L V-6 3.0L V-6 3.6L V-8 4.0L V-8

Years 1973-92 1971-72 1973-76 1977-88 1985 ALL

Part # 9-17200 9-17200 9-17200 9-17200 9-17207 9-17203

1996-UP 1979-88 1991-95 1996-UP 1984-88 1977-83 1991-95 1996-UP 1984-88 1990-92 1993-94 1976-83 1986-92 1993-97 1986-92 1993-97 1978-88 1991-97 1985-88 1987-90 ALL

9-17208 9-17200 9-17206 9-17204 9-17200 9-17200 9-17206 9-17204 9-17200 9-17207 9-17205 9-17200 9-17207 9-17205 9-17207 9-17205 9-17200 9-17205 9-17207 9-17207 9-17203

1987-90 1986-87 1988-98 1987 1989-90

9-17207 9-17207 9-17207 9-17207 9-17207

MERCURY - OUTBOARD VOLTAGE REGULATORS/RECTIFIERS Model/HP ALL w/square 3 terminal rectifier 25/30/40 4-Stroke 30 Jet (3cyl) 30/40 (2cyl) 40 (3cyl) 40 (4cyl) 40/45 Jet (Manual) 40/45 Jet (Elect.) 55/60/60 Bigfooot (Manual) 50/55/60 60 Bigfooot (Elect.) 65 Jet 75/90 (3cyl) 80 Jet

Years

Serial #

Part #

ALL

ALL G760300 - G960499 C159200 & Up G055314 & Up G590000 & Up C159200 & Up T178500 & Up T178500 & Up G760300 & Up D000750 & Up G590000 & Up D283222 & Up C222000 & Up D283222 & Up

9-17100 9-17102 9-17101 9-17101 9-17101 9-17101 9-17102 9-17101 9-17102 9-17101 9-17101 9-17101 9-17101 9-17101

1993-94

Model/HP 100/115/125 4cyl. 105 Jet 140 Jet V135/150 150/175 EFI 150/175 Mag EFI 150/175 XRI XR6 175/200 200 EFI 250/275 SportJet Models 90 (Sportjet) 175XR2 (Sportjet)

Years

Serial # B209468 & Up G760299 & Below G303046 - G960499 D082000 - G960499 G303046 - G960499 D082000 - G303045 D082000 - G303045 D082000 - G960499 D082000 - G960499 G303046 - G960499 C101891 & Up

Part # 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101

1993-94 1997-02

E023150-E033710 ALL

9-17101 9-17101

YAMAHA - OUTBOARD VOLTAGE REGULATORS/RECTIFIERS Model/HP 25, 40 4-Stroke 25-30

Years 2004 & Up 1997-02

Part # 9-17300 9-17301

37


OUTBOARD ELECTRICAL PARTS

9-18540 Adapter Harness Fits: Mercury/Yamaha Converts 3 wire systems to 2 wire Use with 9-18213, 9-18214, 9-18215

9-15203 Relay Replaces: Adapter Harness Relay Fits: 9-18540, 9-18202, 9-18205, 9-18206, 9-18403, 9-18404, 9-18406

9-18100 Power Trim Motor Replaces: Johnson / Evinrude 172588, 173944, Prestolite ESI-4001 fits: many small outboards w/OMC pump # 173946

9-18101 Power Trim Motor & Reservoir Replaces: Johnson / Evinrude 172850, 173596 Fits: 115, 135hp 1974 4.25� dia. Reservoir base 3 wire connection

9-18102 Power Trim Motor Replaces: Johnson / Evinrude 387277, 582048, 582155 Replaces: V-4 & V-6 1976-80 Prestolite EVC4002, 3 wire connection, o-ring included

9-18103 Power Trim Motor Replaces: Johnson / Evinrude 434495, 434496, 438529, 438531 Fits: 60/70/90/115/150/175/200/225 1991 & Up 120/140 1991-94, 50hp 3cyl./60/90/115/130 1995 & Up, 115-200hp 1997 &Up 225hp 1998-99 Includes shaft adaptor & o-ring, 2-wire connection, 4 bolt mount

9-18104 Power Trim Motor Replaces: Johnson / Evinrude 391264, 393259, 393988, 394176, 435548 OMC Sea Drive 983019, 983446, 985237 Fits: 1981-92 Prestolite PMW4002, 2-wire connection, 3-bolt mount, o-ring included

9-18105 Power Trim Motor Replaces: Johnson / Evinrude 433226, 435532, 437801 Honda 36120-ZV5-821, Suzuki Fits: J/E 40/48/50 1989-Up, Honda 35-50 1992-Up, Suzuki 40HP 2-wire connection, 4 bolt mount, o-ring included

9-18107 Power Tilt / Trim Motor Replaces: OMC 435548 Fits: V-6 1993, V-8 1993-up Heavy duty – Flat blade shaft 2-wire connection

9-18108 Power Tilt Motor Replaces: OMC 172588, 173944 Fits: Chrysler 35/45/55 1972-73, 45 hp 1977-79 OMC 33/55 1968, 40 hp 1968-72 40/55/65 1972-75, V-4 1975-79 3-wire connection

9-18109 Power Trim Pump Replaces: Johnson/Evinrude Fits: 9-18100 (Johnson/Evinrude applications)

9-18215 Power Trim Motor Replaces: Mercury 811628 Fits: 1993-95 3 ram, 3-wire system

9-18201 Power Trim Motor Kit Replaces: Mercury 811628 Fits: 1993-95 Design II 3 ram, 3-wire system Includes: harness, shaft adapter & o-ring (Same as 9-18215 but includes 3 to 2 wire adapter)

9-18202 Power Trim Motor & Reservoir Kit Replaces: Mercury 824051 Fits: Single Ram systems, replaces square 3-wire motor w/4 bolt mount Includes: conversion wire harness, coupler, o-ring, and mounting bolts

9-18106 Power Trim Motor Replaces: Johnson/Evinrude 439937, 5005254 Fits: 75-250 hp 1998-newer

9-18200 Power Trim Motor & Reservoir Replaces: Force 820545, F694541-1, F694541-2 Fits: 85-150 hp 1986-91, 2-wire motor, o-ring included

38


OUTBOARD ELECTRICAL PARTS

9-18203 Power Trim Motor & Reservoir Replaces: Mercury 893907A02, 811674, 811699, 813447, 809885A1, 809885A2 Fits late model 50-125hp w/ single ram & Force 2-ram system Includes: coupler, o-ring and mounting bolts

9-18213 Power Trim Motor/Pump Replaces: Mercury 99186, 99186T, 826729A08 Fits: 35-220hp w/design 1, 3 ram trim system 3-wire motor

9-18204 Power Trim Motor Replaces: Mercury 828708, 878265A1, 878265A4 Fits 1996 & Up 135, 150XR6, Mag III, 175, 200, 225, 250 105140 Jet 2-wire motor, Includes: mounting bolts & o-ring

9-18206 Power Trim Motor/Pump Replaces: Mercury 99186, 99186T, 826729A08 Fits: 35-220hp w/design 1, 3 ram trim system 2 or 3 wire motor (Same as 9-18213 but includes 3 to 2 wire adapter)

9-18209 Valve Body Replaces: Force F694541-2, F6945411, 820545 Fits: 85-150 hp 1986-91, 4 hose connections & 2-wire motor

9-18216 Power Trim Motor/Pump Replaces: Mercury 99186, 99186-1, 99186T Fits: 35-225hp 1985-92 w/ design 1, 3 ram side fill trim/ tilt system, 2-wire system Replaces: Round Prestolite & Square Eaton Motor

9-18214 Power Trim Motor Replaces: Mercury 99186T Fits: Obsolete square Eaton motors used from 1985-92 3-wire motor

9-18207 Power Trim Motor Replaces: Mercury 17649T Fits: Oildyne Pumps

9-18210 Power Tilt / Trim Motor & Reservoir Replaces: Mercury 88457A5, 93247A4, 93247A7, 92975A6, 92975A28, 76395A2, 76395A5, 67914A2 Fits: Most Mercury Outboards to 1984 3-wire connection

9-18300 Power Trim Motor Replaces: Suzuki 38100-87E100ED, 38100-87D00-02M, 38100-87D00-01T Fits: V-4 & V-6 1986-90, 3-wire connection, 3 bolt flange, o-ring included

9-18205 Power Trim Motor Kit Replaces: Mercury 99186T Kit Includes: New 2-wire motor, mounting flange, oil seal, o-ring, coupler, hardware & adapter harness (Same as 9-18214 but includes 3 to 2 wire adapter)

9-18619 Power Trim Pump/Reservoir Replaces: Mercury Fits: 225-275hp

9-18211 Power Trim Motor Replaces: Mercury 827675A1 Fits: 25-50hp – 2-wire motor Late models

9-18301 Power Trim Motor Kit Replaces: Suzuki 38100-92E00-0ED, 38100-87D10-0ED, 38100-87E20-0ED Fits: V-4 & V-6 1990-2003 Also Fits Tohatsu 2-wire connection, 3-bolt flange, o-ring

9-18208 Power Trim Pump Assy. Replaces: Force Fits: 85-150 hp 1986-91, 4 hose connections & 2-wire motor

9-18212 Power Trim Motor & Reservoir Replaces: Mercury 823653A5, 92459A4 Fits: 225-275hp – 3-wire connection

9-18302 Power Trim Motor Replaces: Suzuki 38100-87J11, 38100-87J20 Fits: Suzuki 40 & 50 4-Stroke 2000-05

9-18303 Power Trim Motor Replaces: Suzuki 38100-92J02, 38100-92J10, 38100-93J01, 38100-93J02, 38100-96J00 Fits: DF60-300 2001-2007 2-wire, 4-bolt mount

39


OUTBOARD ELECTRICAL PARTS

9-18305 Power Trim Motor Replaces: Suzuki 38100-99E01-OEP, 38100-95E01-OED Fits: DF60/70 1998-2000, DT65/75 1995-97, DT85 19952000, DT115/140 1996-2001 2-wire, 2-bolt mount

9-18304 Power Trim Motor Replaces: Suzuki 38100-87J00-0EP Fits: DF40/50 1999-2000

2

9-18401 Power Trim Motor Replaces: Yamaha 62X-43880-09-00, 62X43880-01-00, 62X-43880-00-00 Fits: 40-100hp 1995-2003, 2-wire motor, 3-bolt mount, o-ring included

9-18402 Power Trim Motor Replaces: Yamaha 64E-43880-00-00, 64E-43880-01-00 Fits: 115-225HP 1997-2002, 2-wire connection, 4-bolt mount, o-ring included

Year Parts & Labor Warranty

9-18406

Power Trim Motor Replaces: Yamaha 6H1-43880-00-00 Fits: 60-90hp 1987-91 Converts original 3-wire motor to a 2-wire High perfomance motor Includes harness/relay kit, and o-ring, 3-bolt mount

Important! 70.5mm mounting flange, 4mm thick shaft blade thickness

9-18407 Power Trim Motor Replaces: Yamaha 6H1-43880-02-00 Fits: 50-90HP 1992-95, 40HP 1994, 70-90HP 1996, 60/70/90HP 1997 - Up 2-wire connection, 3-bolt mount, o-ring included

9-18306 Power Trim Pump Fits: Volvo/Suzuki - Use with 9-18100, 9-18200, 9-18604 2-hose connection

9-18350 Power Trim Motor Replaces: Nissan/Tohatsu 3E 0771800 6’ Wire lead – O-ring included

9-18404

Power Trim Motor

9-18403

Replaces: Year Parts & Yamaha 6G5-43880-00-00, 6G5-43880-01-00 Labor Warranty

Power Trim Motor Kit Replaces: Yamaha 6E5-43880-01-00, 6E543880-02-00, 688-43880-11-00 Fits: 50-200hp 1985-86,

Fits:115-225hp 1987-91 Converts original 3-wire motor to a 2-wire High perfomance motor. Includes harness/relay kit, and o-ring, 3-bolt mount

Important! 68.3mm mounting flange, 4mm thick shaft blade thickness

Important! 68.3mm mounting flange, 2mm thick shaft blade thickness

2

YEAR 9-18412

Trim Motor PartsPower & Labor Replaces: Yamaha Warranty 6C5-43880-01-00

40

Fits: Yamaha F50/60 2005-2006 2-wire, 3-bolt mount

9-18405 Power Trim Motor Replaces: Yamaha 6G5-43880-02-00 Fits: 115-200hp 1987-95, 225hp 1990-91 2-wire connection, 3-bolt mount, o-ring included

Year

9-18409 9-18408 Power Trim Motor Parts & Labor Power Trim Motor Warranty Replaces: Yamaha 62Y-43880-00 Replaces: Yamaha 6H5-43880-02-00 Fits: Late model Fits: 40-50hp 1985-92 4-stroke applications 2-wire connection, 4-bolt mount, 2-wire connection, 3-bolt mount o-ring & coupler included 1.5” shaft from seat to flat blade

2 2

9-18411 Power Tilt / Trim Motor Replaces: Yamaha 69J-43880-00-00 Fits: F200/F225 2002-up, F250 2005-up

9-18400 Power Trim Motor Replaces: Yamaha 61A-43880-02-00, 61A43880-01-00 Fits: 225-250 hp 3-bolt mount, 4-wire connection, o-ring inluded

YEAR

Parts & Labor Warranty

9-18410 Power Tilt / Trim Motor Replaces: Yamaha 67F-43880-00-00 Fits: F75/F80 1999-2003, F90 200304, F100 1999-2002, LF200/225/250, LZ250/300, Z250/300 2004-up

QUALITY YOU CAN

TRUST


OUTBOARD IGNITION PARTS MALLORY MARINE OUTBOARD SPARK PLUG WIRES

Mallory Marine’s new Outboard Spark Plug Wires and Leads are constructed with only the best premium quality materials you would expect from the ignition leader. Built specifically for Outboard applications utilizing Packard 440 tin plated copper wire these wires are designed for a precise fit. Packaged in a retail clamshell package for great point of purchase display. Mallory Marine Outboard Spark Plug Wires Performance Features At A Glance: • Ultra Low resistance tin plated copper core delivers high energy output for Maximum spark at the plug • Meets SAE J2031 standards, rated for up to 40,000 volts. • 7 MM Ozone resistant jacket repels water, oil, grease, and fuel. • Retail Clamshell packaging and leads sold individually Top-of-the-Line Construction Features: • Tin plated copper core for superior corrosion resistance • Tin Plated Copper core also provides extremely low resistance and faster current flow for hotter spark and longer spark duration • High density Ethylene-Propylene Diene Monomer (EPDM) to eliminate bleed through from core • Tightly woven fiberglass braid forms a permanent bond between the EPDM inner layer and the outer jacket to increase wire strength • 100% Silicone boots provide superior protection against chemicals, oil, moisture, and abrasion • Ready to install and custom fit for your specific application

!

NEW

9-28005 Plug Wire 9” Replaces: Mercury 84-813715A1 Fits: Outboard, Female Push In Coil

9-28006 Plug Wire 9” Replaces: Johnson/Evinrude 582365 Fits: Outboard, Male Post Style Coil

9-28007 Plug Wire 22” Fits: Outboard, Female Screw In Coil

9-28008 Plug Wire 10” Fits: Outboard, Female Screw In Coil

9-28060 Plug Wire 12” Replaces: Evinrude/Johnson 582365

9-28080 Plug Wire Set Replaces: Mercury 84-821945A56 Fits: 225 (3.0L Carb), & 225/250 (3.0 EFI) s/n 0G303045 & below

9-28081 Plug Wire Set Replaces: Mercury 84-813706A56 Fits: 225 (3.0L Carb), & 225/250 (3.0 EFI) w/CDM Modules s/n 0G303045 & Up

9-28082 Plug Wire Set Replaces: Mercury 84-821945A57 / 84-813715A8 Fits: 100, 115, 125, & 80 Jet (4Cyl) s/n 0G301751 & Up

9-28083 Plug Wire Replaces: Mercury 84-881908T (single lead) Fits: Single lead for kit 9-28086

9-28084 Plug Wire Replaces: Mercury 84-881908T (three leads) Fits: 30-40 EFI 4-stroke (3 cyl)

9-28085 Plug Wire Replaces: Mercury84-881908T (four leads) Fits: 40-60 EFI 4-stroke (4 cyl)

9-28086 Plug Wire Replaces: Mercury 84-881908T (six leads) Fits: V6 EFI / DFI / DTS

9-28090 Plug Wire Set Replaces: Johnson/Evinrude Fits: V6 1994 & Prior

See page 42 for applications charts

41


OUTBOARD IGNITION PARTS

9-28091 Plug Wire Set Replaces: Johnson/Evinrude Fits: V6 1995 & Newer

9-28122 Terminal, Spark Plug Wire Fits: Outboard Universal Applications

9-28092 Plug Wire Set Replaces: Johnson/Evinrude Fits: V4

9-28120 Plug Wire Kit (tinned copper core wire) Fits: Outboard Universal Applications

9-28123 Boot, Spark Plug Fits: Outboard Universal Applications Boot and Terminal

9-28124 Boot, Spark Plug Fits: Outboard Universal Applications Spring Clip and Boot

9-28121 Bulk Ignition Wire 25’ Roll (tinned copper core)

OUTBOARD SPARK WIRE SETS APPLICATIONS Mercury HP 225 (3.0L Carb) 225 / 250 (3.0L EFI) 225 (3.0L Carb) w/CDM Modules 225 / 250 (3.0L EFI) w/CDM Modules 100 (4 Cyl) 115 (4 Cyl) 125 (4 Cyl) 80 Jet (4 Cyl)

9-29001 Contact Set Replaces: Mercury 394-1100A3

Serial # 0G129222 - 0G303045 0G303045 & Below 0G303046 & Up 0G303046 & Up 0G301751 & Up 0G301751 & Up 0G301751 & Up 0G301751 & Up

9-29008 Contact Set Replaces: Johnson/Evinrude 580148 Fits: 1-40 hp

Wire Sets 9-28080 9-28080 9-28081 9-28081 9-28082 9-28082 9-28082 9-28082

OMC HP V6 V6 V4

9-29102 Condenser Replaces: Mercury 394-1130A1

9-29109 Condenser Replaces: Mercury 398-693 Fits: 6/9.8/10/15/20/22/25 hp

42

See page 43 for applications charts

Serial # 1994 & Prior 1995 & Up

Wire Sets 9-28090 9-28091 9-28092

9-29103 Condenser Replaces: Merc 33706, OMC 382125, Crusader 12526


OUTBOARD IGNITION PARTS JOHNSON/EVINRUDE OUTBOARD POINTS, CONDENSERS & TUNE UP APPLICATIONS HP /Model 1.5 / 2 3 4 5 5.5 6 7.5 9.5 10 15

Years 1968-90 1952-68 1965-76, 1981-90 1965-68 1954-64 1965-76 1956-58 1964-73 1950-63 1956

Contact Set 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008

HP /Model 18 18/20 25 25 28 30 33 35 40 40

Years 1957-61 1962-73 1955 1969-76 1962-64 1956 1965-70 1958-59 1960-61 1962-73

Contact Set 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008

MERCURY OUTBOARD POINTS, CONDENSERS & TUNE UP APPLICATIONS HP/Model 6 9.8 10 20 22 25 25 30 30 35 35 40 40 45 45 50 65

S/N 888005 - 1610264 1470349 - 1865778 1057994 - 1499331 860979 - 1592567 1158546 - 1499331 377150 - 379008 1467499 - 1499331 950250 - 1260724 1271884 - 1448139 1217222 - 1271337 1356948 - 1448139 831021 - 1279684 1279685 - 1476509 1139538 - 1476509 1476510 - 1531958 142113 - 2305100 1542745 - 2309310

Contact Set — — — — — 9-29001 — 9-29001 — 9-29001 — 9-29001 — 9-29001 — — —

Condenser 9-29109 9-29109 9-29109 9-29109 9-29109 9-29103 9-29109 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103

When people hear the Mallory name their first thought is ignition. That’s because Mallory has decades of experience in ignition development and manufacturing. We have drawn upon our years of experience and expertise to develop a whole new line of outboard ignition products and this is only the start. We know you will appreciate the quality features of these premium ignition components. Each one is an exact fit for each specific application and don’t require any modifications or splicing of the engine wiring harness to make them work. With Mallory ignition you get superior quality from an industry leader. OUTBOARD IGNITION COILS

Outboard Ignition Coils Feature: • Premium grade copper windings for high energy output, longer spark duration • Our ignition coils are designed to provide optimum performance with the original ignition systems • Exact OEM fit

9-23100 Ignition Coil Replaces: Johnson/Evinrude 582091 / 502888

9-23101 Ignition Coil Replaces: Johnson/Evinrude 502880 / 581407

9-23102 Ignition Coil Replaces: Johnson/Evinrude 584477

See page 43-45 for applications charts

9-23103 Ignition Coil Replaces: Johnson/Evinrude

43


OUTBOARD IGNITION PARTS

9-23104 Ignition Coil Replaces: Johnson/Evinrude 583740

9-23106 Ignition Coil Replaces: Johnson/Evinrude 502881 / 581786

9-23105 Ignition Coil Replaces: Johnson/Evinrude 502890 / 584632

9-23200 Ignition Coil Replaces: Mercury 339-832757A4

9-23201 Ignition Coil Replaces: Mercury 339-856991A1 Fits: V-6 DFI engines

9-23107 Ignition Coil Replaces: Johnson/Evinrude 582508

9-23202 CDM Module Replaces: Mercury 827509T7

9-23108 Ignition Coil Replaces: Johnson/Evinrude 582382

9-23203 Ignition Coil Replaces: Mercury 823033, Tohatsu 3F0-06153-0 Fits: 2/2.5/3/3.3 HP

!

NEW

9-23204 Ignition Coil Replaces: Mercury 16064A1, Tohatsu 3F0-06153-1 Fits: 4/5 HP

!

NEW

9-23600 Ignition Coil Replaces: Yamaha 67D-85640-00-00 Fits: F4 1999-Newer

9-23205 Ignition Coil Replaces: Mercury 339-859738T1 , Yamaha 65W-85570-01-00 Fits: 25/40/50/60 HP

!

9-23206 Ignition Coil Replaces: Mercury 339-825101T, Yamaha Fits: 50 HP 4 Stroke

!

NEW

NEW

9-23601 Ignition Coil Replaces: Yamaha 66M-85570-00-00 Fits: F9.9/15 1998-Newer

9-23602 Ignition Coil Replaces: Yamaha 63V-85570-00-00 Fits: T9.9/15 1996-Newer

9-23207 Ignition Coil Replaces: Mercury 339-803559A02/ Tohatsu 3V1-06040-0 Fits: Mercury F8/9.9 s/n 0R042475 & Up, Tohatsu F8/9.8

!

NEW

9-23604 Ignition Coil Replaces: Yamaha 69M-85640-00-00 Fits: F2.5 2003-Newer

!

NEW

9-23605 Ignition Coil Replaces: Yamaha 66T-85570-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

44

9-23250 Ignition Coil Replaces: Honda 30520-PNA-007 Fits: 105 Jet, 130, 135, 150, & 150 VTEC

9-23251 Ignition Coil Replaces: Honda 30520-PWC-003 Fits: 75HP MFI 2007

See page 45-47 for applications charts

9-29700 Ignition Coil Replaces: Merc 392-806529A1 / OMC 915735 / Crusader 37068 / w/External Resistor


OUTBOARD IGNITION PARTS JOHNSON/EVINRUDE IGNITION COILS HP

Years

Ignition Coil

HP

Years

Ignition Coil

1.5, 2, Colt, Jr.

1968-90

9-23102

35

1976

9-23106

2.5 Ultra/Excel

1987-88

9-23104

35

1977-84

9-23103

2, 2.3, 3.3

1995-2004

9-23104

40

1960-73

9-23102

3

1952-68

9-23102

40

1974

9-23101

3

1991-2004

9-23104

40

1975-83

9-23106

4

1950-76

9-23102

40

1977-84

9-23103

4

1977-80

9-23103

40

1985-88

9-23107

4

1981-89

9-23102

40/48/50 (2cyl)

1989-2004

9-23104

4 Ultra/Excel

1987-90

9-23104

40 Com.

1985-90

9-23107

4 Deluxe

1985-2004

9-23107

45 Com.

1985-92

9-23107

4

1991-2004

9-23104

45 SS

1987-90

9-23107

4.5

1980-84

9-23103

48

1987-88

9-23107

4.5

1986-87

9-23107

50

1971-75

9-23105

5

1950-76

9-23102

50

1978-84

9-23103

5

1985-91

9-23107

50

1985-88

9-23107

5.5/6

1950-76

9-23102

55

1978-84

9-23103

6

1977-84

9-23103

55 Com.

1985-92

9-23107

1978-84

9-23103

6

1985-90

9-23107

60

6

1991-2004

9-23104

60

1985-2004

9-23107

6.5 Com.

1989-1990

9-23107

60 SST

1989-90

9-23107

7.5

1954-58

9-23102

65

1971-75

9-23105

7.5

1980-84

9-23103

65

1979-84

9-23103

8

1980-84

9-23103

65 Com.

1985-2004

9-23107

8

1985-90

9-23107

70

1974-75

9-23105

8

1991-2004

9-23104

70

1979-84

9-23103

9.5

1964-73

9-23102

70

1985-2004

9-23107

9.9/15

1974-76

9-23101

75

1974-75

9-23105

9.9/15

1977-84

9-23103

75

1979-84

9-23103

9.9/15

1985-92

9-23107

75

1985-2004

9-23107

9.9/15

1993-2004

9-23104

85

1969-72

9-23108

9.9/15 (4-stroke)

1994-2004

9-23103

85

1973-75

9-23105

10

1951-63

9-23102

85

1976-77

9-23100

10 Com.

1989-90

9-23103

85

1978-84

9-23103

14

1988

9-23103

85

1985-2004

9-23107

14 Com

1989-90

9-23103

88

1987-2004

9-23107

15

1951-72

9-23102

90

1978-84

9-23103

18

1951-72

9-23102

90

1985-94

9-23107

18

1973

9-23106

90 (Looper)

1995-2004

9-23104

20

1951-72

9-23102

100

1971-72

9-23108

20

1973

9-23106

100

1978-84

9-23102

20

1985-2004

9-23107

100

1985-2004

9-23107

25

1951-72

9-23102

1600 cc

1988

9-23107

25

1973-76

9-23106

110

1986-90

9-23107

25

1977-1984

9-23103

115

1969-70

9-23108

25

1985-2004

9-23107

115

1973-74

9-23105

25 Com

1985-91

9-23107

115

1976-77

9-23100

28

1956-70

9-23102

115

1978-84

9-23107

28

1987-88

9-23103

115

1985-94

9-23107

28

1989-2004

9-23107

115 (Looper)

1995-2004

9-23104

30

1956-70

9-23102

120

1985-2004

9-23107

30

1977-84

9-23103

125

1971-72

9-23108

30

1985-2004

9-23107

125

1991-2004

9-23107

33/35

1956-70

9-23102

125 Com.

1989-2004

9-23107

45


OUTBOARD IGNITION PARTS JOHNSON/EVINRUDE IGNITION COILS (CONTINUED) HP

Years

Ignition Coil

HP

Years

Ignition Coil

130

1994-2004

9-23107

175

1985-2004

9-23107

135

1973-75

9-23105

185

1984-2004

9-23107

135

1976

9-23100

200

1976-78

9-23100

140

1977

9-23100

200

1979-84

9-23103

140

1978-84

9-23103

200

1985-2004

9-23107

140

1985-2004

9-23107

225

1986-2004

9-23107

150

1976-78

9-23100

235

1976-78

9-23100

150

1979-84

9-23103

235

199-84

9-23103

150

1985-2004

9-23107

250

1991-2004

9-23107

150/175 (Looper)

1991-2004

9-23104

275

1985-2004

9-23107

155 Com.

1984-2004

9-23107

300/3.6L

1985-2004

9-23107

2500 cc

1988

9-23107

Sail Drive

1978-84

9-23103

175

1976-78

9-23100

Sail Drive

1985-2004

9-23107

175

1979-84

9-23103

MERCURY IGNITION COILS HP

Serial #

Ignition Coil

HP

Serial #

Ignition Coil

2 2.5 (CD Ignition) 3 (CD Ignition) 3.3 4 (2 Stroke) 4/5 5 (2 Stroke) 6 8 8 (4-Stroke) 9.9 9.9 (4-Stroke) 10 (XR, Sea Pro, Magnim, Marathon) 15 15 (Sea Pro, Marathon Super) 18 20 20 20 Jet 25 (2cyl) 25 (4 Stroke) Carb 30 Jet 30 (2cyl) 644cc 30 (2cyl) 644cc 30 Jet 35 (2cyl) 40 (2cyl) 40 (2cyl) 40 (2cyl) 644cc 40 (3cyl) 40 (4cyl) 40 (4cyl 4 Stroke) Carb 40 Jet 45 (4cyl) 45 (4cyl 4 Stroke) Bodensee 45 Jet (3cyl) 45 Jet (3cyl) 50 (3cyl) 50 (3cyl)

0T884302 & Up 0A855097 & Up 0A855097 & Up 0D901217 & Up 0G710613 - 0T894438 0A855097 - 0G710612 0G710613 & Up 0A197112 - 0T800749 0A197112 & Up 0R042475 & Up 0A197112 & Up 0R042475 & Up

9-23203 9-23203 9-23203 9-23203 9-23204 9-23204 9-23204 9-23200 9-23200 9-23207 9-23200 9-23207

5193259 & Up 0G231123 - 0T178499

9-23200 9-23206

0T178500 - 0T598999

9-23205

0D038000 & Up

9-23200

0G231123 - 0T178499 0D000750 - 0G589999 0G590000 & 0G760299 0G760300 & Up 1072997 & Up 1303411 - 1542744 6428681 - 0G589999 0G590000 & 0G760299 0G760300 & Up 0G760300 - 0T979999

9-23206 9-23200 9-23202 9-23202 (5 in lead) 9-29700 9-29700 9-23200 9-23202 9-23202 (5 in lead) 9-23202

0B292414 & Up

9-23200

0T178500 - 0T598999

9-23205

0G044027 & Up

9-23200

5837437 & Up 3537531 - 3755884 6443973 - 0T800999 0G044027 & Up 5705532 & Up 0G960500 - 1B344298 0C159200 - 0G589999 0G760300 - 0T999999 1B000001 & Up 0G760300 - T408999 6445653 &Up 3336258 - 3859434 5823918 - 6443973 0G380075 & Up 0G760300 - 0T999999 0C159200 & Up 0T228405 - 0T598999 0T178500 & Up 5531630 & Up 0G231123 - 0T178499 0G290584 - 0G589999 0G760300 - 0T178499 0D000750 - 0G589999 0G760300 - 0T999999

9-23200 9-23200 9-23200 9-23200 9-23200 9-23205 9-23200 9-23202 9-23202 9-23202 9-23200 9-23200 9-23200 9-23202 9-23202 (5 in lead) 9-23200 9-23205 9-23202 (5 in lead) 9-23200 9-23206 9-23200 9-23202 (5 in lead) 9-23200 9-23202 (5 in lead)

50 (4cyl) 50 (4cyl 4 Stroke) 50 (4cyl 4 Stroke) Carb, 996cc 50 Bigfoot (4 Stroke) 55 (3cyl) 55 (3cyl) 55 (3cyl) 60 (Mark 75) 60 (6cyl) 60 (3cyl) 60 (3cyl) 60 (3cyl) 60 (3cyl) Bigfoot 60 (4cyl 4 Stroke) Carb, 996cc 65 Jet 70 (Mark 78,78A,75A) 70 (6cyl) 70 (3cyl) 75 (4cyl) 75 (3cyl) 80 (6cyl) 80 (4cyl) 80 (3cyl) 80 Jet 85 (6cyl) 90 (6cyl) 90 (6cyl) 90 (3cyl) 95 (6cyl) 100 (6cyl) 100 (4cyl) 110 (6cyl) 115 (6cyl) 115 (4cyl) V-115 DFI (2.5L) 125 (4cyl) 140 (6cyl) 140 Jet V-105 Jet

0D283222 - 0G437999 1110600 & Up 1296411 - 1566239 5128280 & Up 6432901 & Up 0C222000 - 0G437999 1335465 - 1566239 5141097 - 6432900 0A996142 & Up 0D283222 - 0G437999 140999 - 1766823 1766824 - 1869775 5299506 & Up 0A996142 - 0G437999 1869776 - 2318585 1464949 - 2318585 0B209468 - 0G437999 1870204 - 2314955 5314656 & Up 0B209468 - 0G437999 0G960500 - 0T178499 0D283222 - 0G437999 5327663 & Up 0G960500 - 0T178499 0D082000 & Up

9-23200 9-29700 9-29700 9-23200 9-23200 9-23200 9-29700 9-23200 9-23200 9-23200 9-29700 9-29700 9-23200 9-23200 9-29700 9-29700 9-23200 9-29700 9-23200 9-23200 9-23201 9-23200 9-23200 9-23202 9-23200

46


OUTBOARD IGNITION PARTS MERCURY IGNITION COILS (CONTINUED) HP

Serial #

Ignition Coil

HP

Serial #

Ignition Coil

V-135 V-135 V135 DFI (2.5L) V-140 International V-140 Jet V-150 (w/blue coils) V-150 V-150 EFI V-150 EFI V150 DFI (2.5L) XR-6 Pro Max / Super Mag Magnum III V-175 V-175 EFI V-175 DFI (2.5L) V-200 (w/blue coils) V-200 V-200 EFI V-200 EFI V-200 DFI V-200 DFI (3.0L) V-200 DFI (3.0L) (DTS) V-220 EFI V-225 (2.4L)

0A904646 - 0G960499 0G960500 - 0T178499 0G590000 - 1B490865 0T178500 - 1B226999 0D082000 & Up 4868998 - 0G960499 0G960500 - 1B226999 0D082000 - 0G960499 0G960500 - 0T408999 0G590000 - 1B490865 0G960500 - 1B226999 0G610221 - 0T105297 0G960500 - 1B226999 5180109 - 0G960499 0G960500 - 0T408999 0T178500 - 1B490865 4839034 - 0G960499 0G960500 - 1B226999 0C100861 - 0G960499 0G303046 - 0T408999 0G590000 - 0T800999 0T801000 - 1B504988 0T980000 - 1B504988 0B117316 & Up 5628028 & Up

9-23200 9-23202 9-23201 9-23202 9-23200 9-23200 9-23202 9-23200 9-23202 9-23201 9-23200 9-23202 9-23202 9-23200 9-23202 9-23201 9-23200 9-23202 9-23200 9-23202 9-23201 9-23201 9-23201 9-23200 9-23200

V-225 (3.0L Carb) V-225 (3.0L EFI) V-225 Sea Pro Marathon (3.0L Carb) V-225 (DFI) V-225 DFI (3.0L) V-225 DFI (3.0L) (DTS) V-225 Pro XS V-240 EFI M2 Jet Drive (Powerhead) 2000 V-240 EFI M2 Jet Drive (Powerhead) 2001 V-240 EFI M2 Jet Drive (Pump) 2000 V-240 EFI M2 Jet Drive (Pump) 2001 V-240 EFI Jet Drive (Powerhead) 2001 V-240 EFI Jet Drive (Pump) 2001 V-250 (3.4L) V-250 (3.0L EFI) V-250XB (3.0L EFI) V-275 (3.4L) V-300 (3.4L)

0G303046 - 0T408999 0G303046 - 0T408999

9-23202 9-23202

0G303046 - 0T408999

9-23202

0G590000 - 0T800999 0T801000 - 1B504988 0T599000 - 1B504988 1B104549 - 1B426560

9-23201 9-23201 9-23201 9-23201

E373939 - E384499

9-23202

E373939 - E384499

9-23202

E370718 - E379930

9-23202

E379931 - E406399

9-23202

E384500 - E406399

9-23202

E384500 - E406399

9-23202

0C101891 & Up 0G129222 - 0T408999 0G980600 - 0T800999 0C101891 & Up 5611648 & Up

9-23200 9-23202 9-23202 9-23200 9-23200

Serial #

Ignition Coil

Serial #

Ignition Coil

NISSAN/TOHATSU IGNITION COILS HP

M2.5A M3.5A2, B2 M4/5

Serial #

2003 & Up 2003 & Up 2003 & Up

YAMAHA IGNITION COILS HP

F2.5 F4 T9.9/15 F9.9/15

Serial #

2003 & Up 1999 & Up 1996 & Up 1998 & Up

Ignition Coil

HP

9-23203 9-23203 9-23205

MFS6A3 MFS8A, A2, A3 MFS9.8A, A2, A3

Ignition Coil

HP

9-23604 9-23600 9-23602 9-23601

T25 F25 T40 Enduro (International)

2010 & Up 2003 & Up 2003 & Up

2001 & Up 1998 & Up 2000 & Up

9-23207 9-23207 9-23207

9-23205 9-23205 9-23605

POWER PACKS & SWITCHBOXES

We utilize the latest in electronic technology to produce our power packs and switchboxes from state of the art manufacturing equipment to the latest technology in components to produce ignition parts that will live up to the Mallory Ignition reputation. Power Packs & Switchboxes Feature: • Exact fit OEM replacements for quick and easy plug and play installation • Many feature dual ignition capacitors in parallel to protect against complete breakdown or failure • Power Thrysistors for each circuit on some designs provide higher output signals and compensate for weak ignition coils. • Quality and reliability you would expect from the ignition leader

9-25000 Powerpack Replaces: Johnson/Evinrude 582125 Fits: V-4 85, 90, 100, 115, 140 HP

9-25001 Powerpack Replaces: Johnson/ Evinrude 582138 Fits: 70, 75, 150, 175, 185, 200, 235 HP

9-25002 Powerpack Replaces: Johnson/Evinrude 582453 Fits: 4, 4.5, 5, 6, 7.5, 9.9, 15, 20, 25, 30, 35, 40, 50, 55, 60 HP See page 49 for applications charts

9-25003 Powerpack Replaces: Johnson/Evinrude 582651 Fits: 85, 90, 100, 115, 140 HP

47


OUTBOARD IGNITION PARTS

9-25004 Powerpack Replaces: Johnson/ Evinrude 582705 Fits: 70, 75 HP

9-25005 Powerpack Replaces: Johnson/ Evinrude 582811 Fits: 90, 110, 115 HP

9-25006 Powerpack Replaces: Johnson/ Evinrude 583110 Fits: 88, 90, 110 HP

9-25007 Powerpack Replaces: Johnson/Evinrude 583114 Fits: 150, 155, 175, 2.5L, 2.6L

9-25008 Powerpack Replaces: Johnson/Evinrude 582115 Fits: 60, 70, 75 HP

9-25009 Powerpack Replaces: Johnson/Evinrude 582285 Fits: 4 – 50 hp

9-25010 Powerpack Replaces: Johnson/ Evinrude 582261/586696 Fits: 25com, 40com

9-25011 Powerpack Replaces: Johnson/Evinrude 583748 Fits: 60, 65, 70

9-25012 Powerpack Replaces: Johnson/Evinrude 584783 Fits: 9.9, 15, 10, 15com

9-25013 Powerpack Replaces: Johnson/Evinrude 585261 Fits: 40, 50

9-25017 Powerpack Replaces: Johnson/Evinrude 584041 Fits: 120, 130, 140 1988-99

9-25018 Powerpack Replaces: Johnson/Evinrude 584642 Fits: v-8 1993-98

9-25019 Powerpack Replaces: Johnson/Evinrude 586661 Fits: 185/200/225 1993-2001

9-25020 Powerpack Replaces: Johnson/Evinrude 586667 Fits: 200/225 1991-92

9-25021 Powerpack Replaces: Johnson/Evinrude 584028 Fits: V4, 88/90/100/115 Cross-Flow

9-25022 Powerpack Replaces: Johnson/Evinrude 583605 Fits: V6 200/225, 2.7L/OMC Sea Drive

9-25023 Powerpack Replaces: Johnson/Evinrude 582262 Fits: 80/90/110/120/ 140/275/1.6L/1.8L/ 3.6L OMC Sea Drive V8/3.6 XP/GT

9-25024 Powerpack Replaces: Johnson/Evinrude 583865 Fits: V-6 5800 RPM limit

9-25025 Powerpack Replaces: Johnson/Evinrude 584488 Fits: 4 1993

9-25026 Powerpack Replaces: Johnson/Evinrude 584489 Fits: 20, 25, 28, 30, 35, 40, 45, 48, 50, 55 1989-92

48

See page 49 for applications charts


OUTBOARD IGNITION PARTS

9-25027 Powerpack Replaces: Johnson/Evinrude 584985 Fits: V-6 w/optical sensor

9-25028 Powerpack Replaces: Johnson/Evinrude 585145 Fits: 60, 65, 70 3cyl only 1993-95

9-25029 Powerpack Replaces: Johnson/Evinrude 585189 Fits: 50, 60, 70 3cyl only 1996-99

9-25030 Sensor Replaces: Johnson/Evinrude 586343 Fits: V-4, V-6

JOHNSON/EVINRUDE POWER PACK APPLICATIONS HP 4 4 4 Deluxe 4 4 Deluxe 4.5 4.5 5 5 5 6 6 6 6 6.5 Com. 7.5 8 9.9 9.9 9.9 10 Com. 10 Com. 14 15 15 15 15 Com. 15 Com. 20 20 20 25 25 25 Com. 25 28 28 30 30 30 35 35 35 40 40

Years 1977-80 1984 1986-88 1993 1994-99 1980-84 1986-87 1984 1986-88 1993-98 1977-79 1984 1986-88 1993-2001 1992-99 1980-83 1993-95 1977-84 1986-88 1993-99 1992 1993-99 1987 1977-84 1986-88 1993-99 1992 1993-99 1981-84 1986-88 1989-92 1977-84 1986-88 1986-88 1989-92 1986-88 1989-92 1984 1986-88 1989-92 1977-84 1986-88 1989-92 1982 1986-88

Part No. 9-25002 9-25002 9-25009 9-25025 9-25009 9-25002 9-25009 9-25002 9-25009 9-25009 9-25002 9-25002 9-25009 9-25009 9-25009 9-25002 9-25009 9-25002 9-25009 9-25012 9-25009 9-25012 9-25009 9-25002 9-25009 9-25012 9-25009 9-25012 9-25002 9-25009 9-25026 9-25002 9-25009 9-25010 9-25026 9-25009 9-25026 9-25002 9-25009 9-25026 9-25002 9-25009 9-25026 9-25002 9-25009

HP 40 Com. 40 40 (Elec. Start) 45 48 48 50 50 50 50 (Elec. Start) 50 (3cyl) 55 60 60 60 60 (3cyl) 60 (3cyl) 65 65 (3cyl) 70 70 70 70 70 (3cyl) 70 (3cyl) 75 75 75 85 88 88 88 90 90 90 90 90 100 100 110 (TCLDF) 110 110 115 115 115

Years 1986-88 1991-93 1993-2001 1991-92 1987-88 1991-93 1979 1981-84 1986-88 1993-2001 1996-99 1978-82 1980-84 1986-88 1989-92 1993-95 1996-99 1989-92 1993-95 1979-84 1985 1986-88 1989-92 1993-95 1996-99 1979-84 1985 1986-88 1978-80 1986-87 1988 1989-98 1981-83 1985 1986-87 1988 1989-98 1979-80 1989-98 1986 1986-87 1988 1978-84 1985 1989-98

Part No. 9-25010 9-25026 9-25013 9-25026 9-25009 9-25026 9-25002 9-25002 9-25009 9-25013 9-25029 9-25002 9-25002 9-25008 9-25011 9-25028 9-25029 9-25011 9-25028 9-25001 9-25004 9-25008 9-25011 9-25028 9-25029 9-25001 9-25004 9-25008 9-25000 9-25006 9-25023 9-25021 9-25000 9-25005 9-25006 9-25023 9-25021 9-25000 9-25021 9-25005 9-25006 9-25023 9-25000 9-25005 9-25021

HP 120 120 130 140 140 140 150 150 150 150 155 Com. 155 175 175 175 175 175 185 185 185 185 200 200 200 200 225 225 225 235 235 275 300 V-8 Sea Drive 1.6L 1.6L 1.6L 1.6L 1.8L 2.0L 2.5 & 2.6L 2.7L 3.6L 3.6L

Years 1986-87 1988-99 1988-99 1986-87 1988-99 1978-83 1979-84 1986-88 1989-91 1993-2003 1986-88 1989-92 1979-83 1985 1986-88 1989-91 1993-2003 1984 1985 19,901,992 1993-2001 1979-83 1986-87 1990-92 1993-2001 1986-87 1990-92 1993-2001 1979-84 1985 1986-87 1991 1993-99

Part No. 9-25023 9-25017 9-25017 9-25023 9-25017 9-25000 9-25001 9-25007 9-25024 9-25027 9-25007 9-25024 9-25001 9-25003 9-25007 9-25024 9-25027 9-25001 9-25003 9-25020 9-25019 9-25001 9-25022 9-25020 9-25019 9-25022 9-25020 9-25019 9-25001 9-25003 9-25023 9-25020 9-25018

1984 & Prior 1985 1986-87 1988 1986-87 1988-99 1986-88 1986-87 1986-87 1986-87

9-25000 9-25004 9-25006 9-25023 9-25023 9-25017 9-25007 9-25022 9-25023 9-25023

49


OUTBOARD IGNITION PARTS SWITCHBOXES

9-25100 Switch Box Replaces: Mercury 332-7778A12 Fits: 3 & 6 cyl.

9-25101 Switch Box Replaces: Mercury 339-7452A3 Fits: 2 cyl. w/ Stud Terminal

9-25102 Switch Box Replaces: Mercury 339-7452A19 Fits: 2 cyl. w/ Ring Terminals

9-25103 Switch Box Replaces: Mercury 339-7452A21 Fits: 2 cyl. w/ Bullet Connections

9-25104 Switch Box Replaces: Mercury 332-5772A7 Fits: 4 cyl.

9-25105 Switch Box Assy. Replaces: Mercury 332-4911A8 Fits: 40 hp 2 cyl.

9-25106 Switch Box Assy. Replaces: Mercury 339-6222A10, 899883229 Fits: 7.5/9.8/20 hp

9-25107 Switch Box Assy. Replaces: Mercury 18495A26 Fits: 75-90

!

NEW

9-25108 Switch Box Assy. Replaces Mercury 19052A8 Fits: 50-60

9-25109 Switch Box Replaces: Mercury 823034T, Tohatsu 3F0-06060-0 Fits: 2/2.5/3.3 HP

!

!

9-25300 CDI Unit Replaces: Yamaha 66M-85540-01-00 Fits: T9.9, F9.9 2005-Newer, F15 2000-Newer

9-25110 Switch Box Replaces: Mercury 16061T04, Tohatsu 3R1-06060-1 Fits: 4/5 HP

!

!

NEW

NEW

9-25111 CDI Unit Replaces: Mercury 835401T02, Nissan/ Tohatsu 3AA-06060-0 Fits: Merc F8/9.9 s/n 0R042475-up, Nissan/Tohatsu F8 2003-newer, F9.8 2004-newer

NEW

NEW

9-25301 CDI Unit Replaces: Yamaha 65W-85540-20-00 Fits: F25, T25 2003-Newer

9-25302 CDI Unit Replaces: Yamaha 63V-85540-01-00 Fits: 9.9/15 2-Stroke, Manual Start 1999-Newer

9-25303 CDI Unit Replaces: Yamaha 66T-85540-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

MERCURY SWITCHBOX APPLICATIONS HP 2.5 3.3 4 5 6 7.5 8 8 (4-stroke) (209cc) 210cc 9.8 9.9 9.9 (4-stroke) (209cc) 15 18 20 20 25

50

Serial # 0A855097 & UP 0G710613 & UP 0T707899/0P268000 & UP 0G710613 & UP A197112 & UP 3801458 & Up A197112 & UP 0R042475 & Up A918999 & up 3795658 & Up A197112 & UP 0R042475 & Up B292414 & UP 5837437 - 6443972 B238464 - G760299 4403787 - 6443972 5705532 - 6443972

Part No. 9-25109 9-25109 9-25110 9-25110 9-25102 9-25106 9-25102 9-25111 9-25102 9-25106 9-25102 9-25111 9-25102 9-25101 9-25102 9-25106 9-25101

HP 25 35 40 (2 cyl) 40 (2 cyl) 40 (4cyl) 45/50 (4cyl) 45 Jet (3cyl) 50 50/55/60 (3cyl) 60 65 65 Jet 70 70/75 (3cyl) 75 75 (4cyl) 80 (4cyl)

Serial # B238464 - G760299 B110789 & UP 5823918 & UP 3859435 - 5823917 C159200 - G589999 5531630 & UP G290584 - G589999 D000750 - G589999 D000750 - G589999 D000750 - G589999 4382057 - 4571651 D283222 - G437999 4571652 - 6428680 C272000 - D283221 D283222 - G437999 6432901 & UP 4831999 - 6432900

Part No. 9-25102 9-25103 9-25101 9-25101 9-25104 9-25104 9-25108 9-25108 9-25100 9-25108 9-25100 9-25107 9-25100 9-25100 9-25107 9-25104 9-25104


OUTBOARD IGNITION PARTS MERCURY SWITCHBOX APPLICATIONS (CONTINUED) HP 80 (3cyl) 85 (4cyl) 90 90 (6cyl) 90 (3cyl) 90 Sport Jet 100 (4cyl) 105 Jet 115 (6cyl) 115 (4cyl) 125 (4CYL)

Serial # A996142 - C221999 4366802 - 4831998 D283222 - G437999 5299506 & UP A996142 - D283221 E023150 - E095087 B209468 - G437999 D08200 - G303045 5314656 & UP C100000 - G437999 D283222 - G437999

Part No. 9-25100 9-25104 9-25107 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25104 9-25104

HP 135 (V-6) 140 140 Jet 150 150 XR2, XR4,XR6 175 200 220 225 250/275 300 / 3.4L

Serial # A904646 & UP 5327663 & UP D082000 - G960499 4868998 - G960499 6616991 - G960499 4301235 - G960499 4839034 - G960499 B117316 & UP 5628028 & UP C101891 & UP 5611648 & UP

Part No. 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100

NISSAN/TOHATSU CDI UNITS HP

M2.5A, A2 M3.5A2, A2, B, B2 MSF4A, 5A, 6A MSF4A2, 5A2, 6A2

Serial #

Ignition Coil 9-25109 9-25109 9-25110 9-25110

MSF4B, 5B, 6B MFS8A2, A3 MFS9.8A2, A3

Serial #

Ignition Coil

HP

2005 & Up 2005 & Up 2005 & Up 2005 & Up

HP

Serial #

Ignition Coil

Serial #

Ignition Coil

2005 & Up 2004 & Up 2003 & Up

9-25111 9-25111 9-25111

YAMAHA CDI UNITS HP

9.9/15 (2-Stroke Manual Start) T9.9 F9.9 F15

1999 & Up 2005 & Up 2005 & Up 2000 & Up

9-25302 9-25300 9-25300 9-25300

T25 F25 T40 Enduro (International)

2003 & Up 2003 & Up 2000 & Up

9-25301 9-25301 9-25303

CAM SENSOR / CRANK POSITION SENSOR / PULSER COIL

!

!

NEW

9-25200 Sensor, Camshaft Replaces: Honda 37500-PNB-003 Fits: 75HP MFI

9-25201 Sensor, Camshaft Replaces: Honda 37510-PNB-003 Fits: 2004-2007

!

9-25650 Pulser Coil Replaces: Yamaha 66M-85580-00-00 Fits: T9.9, F9.9 2005-Newer, F15 1998-Newer

NEW

NEW

9-25651 Pulser Coil Replaces: Yamaha 65W -85580-00-00 Fits: F25 1998-Newer, T25 2001-Newer, F30 2004-Newer, F40 2000-Newer

9-25400 Crank Position Sensor/Pulser Coil Replaces: Mercury 16066004, Nissan/ Tohatsu 3V1-06071-0 Fits: Merc F8/9.9 s/n 0R042475-up, Nissan/Tohatsu F8/9.8 2003-newer

!

!

NEW

NEW

9-25652 Pulser Coil Replaces: Yamaha 63V-85580-01-00 Fits: 9.9/15 2-Stroke, Manual Start 1999-Newer

9-25653 Pulser Coil Replaces: Yamaha 66T-85582-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

MERCURY CRANK POSITION SENSOR MODEL/HP F8/9.9

Serial #

Ignition Coil

Serial #

Ignition Coil

0R042475-Up

NISSAN/TOHATSU PULSER COILS MODEL/HP

MFS8A, A2, A3 MFS9.8A, A2, A3

9-25400

2003-Up 2003-Up

9-25400 9-25400

YAMAHA PULSER COILS HP

9.9/15 (2-Stroke Manual Start) T9.9, F9.9 F15 T25

Serial # 2003-Up 2005-Up 1998-Up 2001-Up

Ignition Coil 9-25652 9-25650 9-25650 9-25651

HP

F25 F30 F40 T40 Enduro (International)

Serial # 1998-Up 2004-Up 2000-Up 2000-Up

Ignition Coil 9-25651 9-25651 9-25651 9-25653

51


OUTBOARD IGNITION PARTS OUTBOARD STATORS

Mallory Marine Outboard Stators and made to strict quality standards to assure a long lasting product that lives up to the Mallory name. These parts are designed fit, function, test to the OEM specifications for easy testing and diagnosis. Features: • High Quality copper windings for maximum stator output and durability • Plastic encapsulated where applicable for maximum corrosion and vibration protection • Exact OEM fit and appearance for easy plug and play installation • Backed by our 2-Year warranty

9-25500 Stator Replaces: Mercury 398-5454A17 Fits: 90/115/140 inline 6cyl.

9-25501 Stator Replaces: Mercury 336-3996A7 Fits: 7.5/9.8

9-25502 Stator Replaces: Mercury 398-5454A7 Fits: 150/175/200/225 early models

9-25504 Stator Replaces: 398-5454A35 Fits: 135-220

9-25505 Stator Replaces: Mercury 86617A20 Fits: 6/8/9.9/15/20/25

9-25507 9-25506 Ye Stator Stator Lab ar Part Year P Replaces: Mercury 398-5704A7 Mercury 398-832075A4, A21 or Warrsan&t Labor artsReplaces: & y WarraFits: 30-125 hp Fits: 50/60/70 3 cyl. n

9-25503 Stator Replaces: Mercury 398-5454A26 Fits: 75 4 cyl.

2

ty

2 Year

9-25508 Stator Replaces: Mercury 398-5454A32 Fits: 135-300V-6

9-25509 Stator Replaces: Mercury 398-832075A6 Fits: 100/115/125 4 cyl.

!

NEW

9-25512 Stator Replaces: Mercury 398-9610A19 Fits: 135-200

52

9-25510 Stator Replaces: Mercury 398-832075A20 Fits: 30-50 hp

9-25511 Stator Replaces: Mercury 398-9610A5 Fits: 135-200

2 2

YEAR

9-25513 Charge Coil Replaces: Mercury 803844T01, Nissan/ Tohatsu 3AA-06021-0 Fits: Merc F8/9.9 s/n 0R042475-up, Nissan/Tohatsu F8/9.8 2004-newer

Part s L War& rantaybor

All Mallory Marine products are backed Parts by our Labor War& raleading nty industry 2 year parts and labor warranty.

See page 53-54 for applications charts

YEAR

Part s Warr& Labor anty


OUTBOARD IGNITION PARTS MERCURY STATOR APPLICATION HP

Serial #

6 7.5 8 F8/9.9 9.8 9.9 15 18 20 20 20 20 Jet 25 25 30 Jet (4cyl) elec. 30 Jet (4cyl) elec. 30 Jet (3cyl) elec. 30 (2cyl) elec. 35 40 (4cyl) elec. 40 (4cyl) elec. 40 (4cyl) elec. 40 (2cyl) elec. 40 (3cyl) elec. 45 (4cyl) elec. 50 (4cyl) elec. 50 (3 cyl.) 50 (3 cyl) elec. 55 (3 cyl.) 55 (3 cyl.) elec. 60 (3 cyl.) 60 (3 cyl) elec. 65 (3 cyl.) 70 (3 cyl.) 75 (4 cyl.) 75 (3 cyl) elec. 80 (4 cyl.) 80 Jet 80 Jet 85 (4 cyl.) 90 (6 cyl.) 90 (3 cyl) elec. 100 (4 cyl.) 100 (4 cyl.) 105 Jet 115 (6 cyl.) 115 (4 cyl.) 115 (4 cyl.) 125 (4 cyl.) 125 (4 cyl.) 135 135 135 135 135 140 (6 cyl.) 140 Jet 150 150 150

0A197112 - 0G760299 2810637 - 3274632 0A197112 - 0G760299 0R042475-UP 2798057 - 3263262 0A197112 - 0G760299 0B292414 - 0G760299 5837437 & UP 2827677 - 3226957 6443973 - 0G044026 0G438000 - 0G760299 0G438000 - 0G760299 5705532 - 0G044026 0G438000 - 0G760299 0D055048 - 0G589999 0D055048 & UP 0G590000 & UP 0G053314 & UP 6445653 - 0B110788 0C159200 - 0D055047 0D055048 & UP 0D055048 & UP 0G053314 & UP 0G531301 & UP 5531630 & UP 4357640 & UP 6428681 - 0D000749 0G590000 & UP 0D000750 - 0G589999 0G590000 & UP 6428681 - 0D000749 0G590000 & UP 4382057 - 4571651 4571652 - 0A996141 6432901 & UP 0G438000 & UP 4381999 - 6432900 0D238222 - 0G437999 0G438000 & UP 4366802 - 4831998 5299506 & UP 0G438000 & UP 0B209468 - 0D437999 0G438000 & UP 0D82000 - 0G960499 5314656 & UP 0C10000 - 0D437999 0G438000 & UP 0D283222 - 0G437999 0G438000 & UP 0A904646 - 0C100860 0A904646 - 0C100860 0C239553 - 0D081999 0C239553 - 0D081999 0D082000 - 0G960499 5327663 & UP 0D082000 - 0G960499 4868998 - 0A904645 0A904646 - 0C100860 0A904646 - 0C100860

Notes

w/stators stamped 818535A3 or A13 w/o voltage regulator

w/stators stamped 818535A3 or A13 w/o voltage regulator

w/ voltage regulator

w/ voltage regulator w/ voltage regulator w/ 1/2” laminaions on stator w/ 5/8” laminations on stator w/ black 16 amp stator w/non-louvered cover w/ clear 40 amp stator w/ louvered cover

w/ 1/2” laminaions on stator w/ 5/8” laminations on stator

Part # 9-25505 9-25501 9-25505 9-25513 9-25501 9-25505 9-25505 9-25505 9-25501 9-25505 9-25505 9-25505 9-25505 9-25505 9-25510 9-25510 9-25507 9-25507 9-25505 9-25510 9-25510 9-25510 9-25507 9-25507 9-25510 9-25510 9-25506 9-25507 9-25507 9-25507 9-25506 9-25507 9-25506 9-25506 9-25503 9-25507 9-25503 9-25509 9-25507 9-25503 9-25500 9-25507 9-25509 9-25507 9-25512 9-25500 9-25509 9-25507 9-25509 9-25507 9-25508 9-25504 9-25504 9-25511 9-25512 9-25500 9-25512 9-25502 9-25508 9-25504

53


OUTBOARD IGNITION PARTS MERCURY STATOR APPLICATION (CONTINUED) HP

Serial #

Notes

Part #

150 150 150 150XR4, MAG II 150XR4, MAG II 150XR4, MAG II 175 175 175 175 175 175 175 carb 175 EFI 175 EFI 200 200 200 200 200 200 200 200 EFI 200 EFI 220 Laser 225

0C100861 - 0D081999 0C239553 - 0D081999 0D082000 - 0G960499 0B242885 - 0C100860 0C100861 - 0D081999 0C239553 - 0D081999 4301235 - 6618750 6618751 - 0C100860 6618751 - 0C100860 6618751 - 0C100860 0C100861 - 0D081999 0C239553 - 0D081999 0D082000 - 0G960499 0D000749 - 0D081999 0D082000 - 0G960499 4839034 - 6625220 6618751 - 0C100860 6618751 - 0C100860 6618751 - 0C100860 0C100861 - 0D081999 0C100861 - 0D081999 0D082000 - 0G960499 0C100861 - 0D081999 0D082000 - 0G960499 0B117316 & UP 5628028 & UP

w/ clear 40 amp stator w/ louvered cover w/ black 16 amp stator w/non-louvered cover

9-25511 9-25504 9-25512 9-25504 9-25511 9-25504 9-25502 9-25502 9-25508 9-25504 9-25511 9-25504 9-25512 9-25511 9-25512 9-25502 9-25502 9-25504 9-25508 9-25504 9-25511 9-25512 9-25511 9-25512 9-25504 9-25502

w/ clear 40 amp stator w/ louvered cover w/ black 16 amp stator w/non-louvered cover w/o voltage regulator w/ voltage regulator & 1/2” laminations on stator w/ voltage regulator & 5/8” laminations on stator w/ clear 40 amp stator w/ louvered cover w/ black 16 amp stator w/non-louvered cover

w/o voltage regulator w/ voltage regulator & 5/8” laminations on stator w/ voltage regulator & 1/2” laminations on stator w/ black 16 amp stator w/non-louvered cover w/ clear 40 amp stator w/ louvered cover

NISSAN/TOHATSU EXCITER COILS Model/HP

Years

MFS8A2, A3 MFS9.8A2, A3

Part #

2004-Newer 2004-Newer

9-25513 9-25513

YAMAHA CHARGE & LIGHTING COILS

!

NEW

9-25600 Charge Coil Replaces: Yamaha 66M85520-00-00 Fits: T9.9, F9.9 2005Newer, F15 1998-Newer

!

NEW

9-25601 Charge Coil Replaces: Yamaha 63V85520-01-00 Fits: 9.9/15 2-Stroke, Manual Start 2004Newer

!

NEW

9-25602 Lighting Coil Replaces: Yamaha 66M85533-00-00 Fits: F9.9 2005-Newer, F15 1998-Newer

YAMAHA CHARGE & LIGHTING COILS

Model/HP 9.9/15 (2-Stroke Manual Start) 9.9/15 (2-Stroke Manual Start) T9.9 F9.9 F15 T40 Enduro (International)

54

Years 1996-2003 2004-Newer 2005-Newer 2005-Newer 1998-Newer 2000-Newer

NEW

NEW

9-25603 Charge Coil Replaces: Yamaha 66T85520-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

Charge Coil Part # Lighting Coil Part # 9-25604 9-25601 9-25604 9-25600 9-25600 9-25602 9-25600 9-25602 9-25603 -

!

!

!

NEW

9-25604 Lighting Coil Replaces: Yamaha 63V85533-00-00 Fits: 9.9/15 2-Stroke, Manual Start 1996Newer

9-25605 Stator Replaces: Yamaha 65W85510-10-00 Fits: F25 1998-Newer, T25 2001-Newer, F30 2004-Newer, F40 2000Newer

YAMAHA STATORS MODEL/HP T25 F25 F30 F40

Years

2001-Newer 1998-Newer 2004-Newer 2000-Newer

Part #

9-25605 9-25605 9-25605 9-25605


OUTBOARD FUEL SYSTEM PARTS MARINE PRIMER BULBS

Not only does the Mallory Marine Primer Bulb exceed the EPA/CARB standards but it’s also packed with innovative features. • Single-piece check valve that increases pumping efficiency 20 percent over the leading OEM product and prevents the bulb from kinking • Requires 50 percent less force to compress at low temperature • Outstanding durability - made of a propietary compound that resists harsh weather. Be it extreme heat or cold and extended eposure to sunlight. • Exceeds the current EPA/CARB Fuel Permeation standards by almost 70 percent.

9-38100 Primer Bulb 5/16” CARB Compliant

9-38101 Primer Bulb 3/8” CARB Compliant

SCAN CODE TO WATCH A VIDEO DEMONSTRATION!

“NEW” CRIMP TYPE STEPLESS CLAMP KITS Mallory # 9-35608 9-35600 9-35604 9-35602 9-35606 9-35610

! NEW 9-73150 Universal Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

OEM# BRP BRP BRP/Yamaha BRP -

OEM Part # 347107 346785 346786/65L24387-00 346150 -

MM 13.3 14.5 15.7 18.5 19.8 27.10

INCHES 1/2 9/16 39/64 25/32 3/4 1-1/16

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823 *All clamps are priced per package of 10 pcs.

!

Mallory # 9-35607 9-35601 9-35603 9-35604 9-35605 9-35609

NEW

9-73151 Mercury Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

OEM# Mercury Mercury Mercury Mercury Mercury Mercury

OEM Part # 54-888441 54-850241 54-856880 54-13791 54-855697 54-855228

MM 12.8 14.0 15.3 15.7 16.2 25.6

INCHES 1/2 35/64 19/32 39/64 5/8 1

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823 *All clamps are priced per package of 10 pcs.

FUEL CONNECTORS S kin carded for point of purchase retail display

9-38005 Fuel Connector Replaces: Honda 17650-921003ZB 3/8” NPT

9-38001 Fuel Connector Replaces: Honda 16977-ZV5-900 1/4” NPT use w/ 9-38008 & 9-38009

9-38002 Fuel Connector Replaces: Nissan/Tohatsu 3B2-702810M 3/8” hose barb use w/ 9-38039

9-38003 Fuel Connector Replaces: Mercury 22-13562T3 5/16” hose barb use w/ 9-38012

9-38006 Fuel Connector Replaces: Chrysler/Force F213238T2 1/4” NPT use w/ 9-38013

9-38007 Fuel Connector Replaces: Honda 16977-ZV5A00 1/4” NPT use w/ 9-38009

9-38008 Fuel Connector Replaces: Honda 17660-ZV5902 3/8” hose barb use w/ 9-38001

9-38004 Fuel Connector 3/8” hose barb use w/ 9-38012

9-38009 Fuel Connector Replaces: Honda 17660-ZV5A00 3/8” hose barb use w/ 9-38001 & 9-38007

55


OUTBOARD FUEL SYSTEM PARTS FUEL CONNECTORS continued

9-38010 Fuel Connector Replaces: Johnson/Evinrude 772681 1/4” NPT use w/ 9-38014 & 9-38015

9-38011 Fuel Connector Replaces: Mercury 22-13563T7 3/8” hose barb

9-38012 Fuel Connector Replaces: Mercury 1/4” NPT use w/ 9-38003 & 9-38004

9-38013 Fuel Connector Replaces: Chrysler/Force F197787T3 5/16” hose barb use w/ 9-38006

9-38014 Fuel Connector Replaces: Johnson/Evinrude 174508 5/16” hose barb use w/ 9-38010

9-38015 Fuel Connector Replaces: Johnson/Evinrude 176445 3/8” hose barb use w/ 9-38010

9-38016 9-38016-25 (Bulk Pkg 25) Hose Barb Male 1/4” NPT with 5/16” hose barb

9-38017 9-38017-25 (Bulk Pkg 25) Hose Barb Male 1/4” NPT with 1/4” hose barb

9-38018 9-38018-25 (Bulk Pkg 25) Hose Barb Male 1/4” NPT with 3/8” hose barb

9-38019 Hose Barb Male 1/8” NPT with 5/16” hose barb

9-38020 Hose Barb Male 1/8” NPT with 3/8” hose barb

9-38021 Hose Barb Male 3/8” NPT with 5/16” hose barb

9-38022 Hose Barb Male 3/8” NPT with 3/8” hose barb

9-38023 Hose Barb Male 1/8” NPT with 1/4” hose barb

9-38026 Hose Barb Male 3/8” NPT with 3/8” hose barb

9-38030 Fuel Connector Replaces: Honda Clip-on Type 3/8” hose

9-38031 Fuel Connector Replaces: Mercury 30185Q 3 Male (tank end) bayonet type- w/hose barb

9-38032 Fuel Connector Replaces: Mercury 22831Q 3 Female (engine end) bayonet type

9-38033 Fuel Connector Replaces: Mercury Female (tank adaptor) bayonet type - straight

9-38034 Fuel Connector Replaces: Mercury Male (tank adaptor) bayonet type - 90 degree

9-38041 Fuel connector with 3/8” Barb Replaces: Mercury 22831A3 Fits: Bayonet connector with 3/8” male barb

Approved for use with ethanol blended fuels.

9-38039 Fuel conn, Suzuki Male Replaces: Suzuki 65740-95500 Fits: 1/4” NPT. 508 O.D. tank connector

9-38040 Fuel conn, Mercury/Yamaha 1/4” Replaces: Mercury/Yamaha 22-14213Q Fits: Force 9.9/15/25 1998, 40hp & up 1993-new

QUALITY YOU CAN TRUST. WWW.MALLORYMARINE.COM 56


OUTBOARD FUEL SYSTEM PARTS FUEL WATER SEPARATOR FILTER KITS FEATURES: • 10 Micron Filter Media as recommended by OEM’s for EFI & HPDI outboards. • High Fuel Flow Capacity of 118 gallons per hour using CNS 7668 test standard. • High efficiency media filters out emulsified water and other contaminants • Corrosion resistant interior to prevent interior corrosion • Engineered for 2-cycle and 4-cycle engines, will not separate 2-cycle oil from gas. • Manufactured to the strictest standards & specifications • Kits available w/ powder coated aluminum mounting bracket or 316 stainless steel and 1/4” or 3/8” NPT inlet/ outlet BENEFITS: • High efficiency media filters out emulsified water and other contaminants for improved engine protection and performance • Prevents costly repairs to the fuel system components caused by water, corrosion and debris • 10 micron element is compatible with most engine applications so fewer part numbers to stock

10 MICRON APPROVED FOR USE WITH ETHANOL FUELS

SALES TIP: Mallory Marine has the most complete line of filtration products all in attractive retail packaging and it’s not sold in retail, mass merchants or auto parts outlets. Mallory Marine’s brand recognition lends itself to easy consumer POP sales, the floor salesman does not have to explain who the company is to the consumer as with many competitive brands.

SCAN CODE TO WATCH A VIDEO COMPARING OUR FILTERS WITH OUR COMPETITORS! 57


OUTBOARD FUEL SYSTEM PARTS OUTBOARD FUEL WATER SEPARATING FILTERS

Mallory’s Fuel Water Separating Filters provide excellent protection for your engines fuel system that no engine should be without. If your engine is not protected by a Mallory Filter you could risk being stranded due to water in your fuel system or possible damage to your fuel system components from corrosion. Mallory Fuel Filters are contructed to meet or exceed all OEM specifications.

FUEL FILTER FEATURES:

• NEW 10 MICRON RATING for 9-37800 & 9-37801 (required for many newer EFI & DFI engines) • Epoxy coated interior for superior interior corrosion protection • Premium quality filter media removes 98.8% of emusified water and contaminates • High flow capacity exceeds OEM specifications • Will not remove 2 cycle oil from fuel • Not for use with Diesel Fuel • Recommended for all Outboards and I/O’s except 1992 4.3L Mercruiser w/ inline fuel filter

10 Micron

approved for use with ethanol fuels

9-37800

9-37801

9-37803

9-37804

9-37805

9-37806

9-37807

9-37808

9-37810

9-37811

9-37812

FUEL WATER SEPARATING FILTER APPLICATIONS Mallory Part #

Replaces Model

OEM Part #

Application

9-37800

Mercury / Honda / Suzuki / Yamaha / Others

35-802893Q / 35-807172

Bracket w/Short Canister

9-37801

Mercury / Yamaha

35-807172

Bracket w/Long Canister

9-37803

Johnson / Evinrude

502905

Bracket w/Standard Canister

9-37804

Johnson / Evinrude

502906 / 385121B2

Direct Injection 90-115hp 1998-Up, 150-225 1999-Up

9-37805

Mercury

35-18458Q3

V-6 EFI 1995-earlier

9-37806

Mercury

35-18458Q4

V-6 EFI/DFI 1996-newer

9-37807

Mercury / Yamaha / Others

MAR-SEPAR-AR-OR

Applications where extra filtering capacity is required

9-37808

Yamaha

MAR-MINIF-IL-TR

For use with Yamaha Mini Filter Bracket

9-37810

Racor

Racor S3227 & S3228UL, Honda 17670-ZW1-801AH, Suzuki 99105-20005, Yamaha MAR-24563-00-00

For use with metal & plastic bowls fits Racor Head

9-37811

Racor

S3213 & S3220UL

For use with metal & plastic bowls, fits our filter bracket

9-37812

Racor

Racor S3240, Honda 17670-ZW1-030GH Suzuki 99105-20006

Fits: Racor multi-port bracket 120 RRAC01

58


OUTBOARD FUEL SYSTEM PARTS ALUMINUM BRACKET FEATURES: • • • •

STAINLESS STEEL BRACKET FEATURES:

Powder coated finish for excellent corrosion resistance High Quality die cast brackets for excellent strength and appearance Large fuel passages allow maximum fuel flow Available with 1/4” or 3/8” NPT inlet/outlets

9-37860

9-37861

• Marine Grade 316 Stainless Steel for the ultimate in corrosion resistance • Premium Quality casting excellent appearance • Large fuel passages allow maximum fuel flow • Available with 1/4” or 3/8” NPT inlet/outlets

9-37863

9-37862

9-37864 (Mini)

Mallory Part #

Fuel Filter Brackets Description

9-37860

Aluminum Bracket w/ 1/4” NPT inlets/outlets

9-37861

Aluminum Bracket w/ 3/8” NPT inlets/outlets

9-37862

Stainless Steel Bracket w/ 1/4” NPT inlets/outlets

9-37863

Stainless Steel Bracket w/ 3/8” NPT inlets/outlets

9-37864

Mini Aluminum Bracket w/ 1/4” NPT inlet/outlets (115hp & below)

FUEL WATER SEPARATOR KITS

10 Micron

Features: • Great Retail Packaging for point of purchase display • Available in 5 popular configurations • Plus all the added features of our Premium Filters and Brackets listed above

approved for use with ethanol fuels

9-37851

Package 9-37851

9-37857 (Mini Filter)

9-37853 (Big Filter)

9-37856

FUEL WATER SEPARATOR KITS

Replaces OEM Part #’s Mercury / Mercruiser 35-802893Q4 / Honda / Suzuki 99105-2001 / Yamaha ABA-SEPAR-AT-OR / Others Mallory Part #

Description

Filter Type

9-37850

Aluminum Bracket w/ 1/4 “NPT inlet/oulets

Short Canister

9-37851

Aluminum Bracket w/ 1/4 “NPT inlet/oulets

Standard Canister

9-37852

Aluminum Bracket w/ 3/8 “NPT inlet/oulets

Standard Canister

9-37855

Stainless Steel Bracket w/ 1/4 “NPT inlet/oulets

Standard Canister

9-37856

Stainless Steel Bracket w/ 3/8 “NPT inlet/oulets

Standard Canister

9-37853

Aluminum Bracket w/ 1/4” NPT inlet/outlets

Long Canister

9-37854

Aluminum Bracket w/ 3/8” NPT inlet/outlets

Long Canister

9-37857

Aluminum Bracket w/ 1/4” NPT inlet/outlets

Mini Canister (115hp & below)

59


OUTBOARD FUEL SYSTEM PARTS INTRODUCING MALLORY MARINE’S NEW VISI-BOWL® & DRAIN-A-BOWL® FUEL WATER SEPARATOR KITS

These new fuel water separator kits allow water to be drained from the filter to allow for extended service while protecting your engine from the harmful effects of water in the fuel system. We offer a choice of two durable re-usable clear Visi-Bowl® fuel bowl with self venting drain valve for outboard applications or our metal Drain-a-Bowl® with a brass drain plug for Inboard & Sterndrive applications.

Features:

10 Micron

• Re-Usable collection bowls allows water to be drained from filter element for extended service life • 10 Micron high efficiency filer element • High fuel flow capacity for high HP engines • Corrosion resistant construction for durability and safety • For 2 & 4 cycle engines, will not separate 2-cycle oil from fuel

9-37880 NEW VITON SEAL

9-37886 / 9-37887

approved for use with ethanol fuels

9-37882 NEW VITON SEAL

NEW VITON SEAL

9-37884 NEW VITON SEAL

VISI-BOWL® KITS FOR OUTBOARD APPLICATIONS ONLY Mallory Part #

Replaces

Description

9-37880

Racor 320R-RAC-01

10 Micron Filter Element w/ Aluminum Bracket & Clear Bowl 1/4” NPT inlet/outlets

9-37886

Racor 320R-RAC-01

10 Micron Filter Element w/ Stainless Steel Bracket & Clear Bowl 1/4” NPT inlet/outlets

9-37887

Racor

10 Micron Filter Element w/ Stainless Steel Bracket & Clear Bowl 3/8” NPT inlet/outlets

9-37882

Racor B32013

FF/WS Assy. Gasoline, element W/clear bowl

9-37884

Racor

Clear Bowl fits Mallory 9-37810, 9-37811& Racor filters

9-37881

9-37883

9-37885

DRAIN-A-BOWL® KITS FOR INBOARDS & STERNDRIVES

60

Mallory Part #

Replaces

Description

9-37881

Racor 320R-RQC-02

FF/WS Gasoline, assy. W/metal bowl & bracket

9-37883

Racor B32020MAM

FF/WS Assy. Gasoline, element W/metal bowl

9-37885

Racor

metal bowl fits Mallory 9-37810, 9-37811& Racor filters


OUTBOARD FUEL SYSTEM PARTS

9-37950 Filter, Fuel 1/4” Inline Replaces: Universal Fits: Universal

9-37951 Filter, Fuel Inline Replaces: Honda 16900-SR3-004 Fits: BF115, BF130

9-37952 9-37952-10 (Bulk Pkg 10) Filter, Fuel Inline Replaces: Honda 16900-SA5-004 Fits: BF35/45 BF4050, BF75/90

9-37953 Filter, Fuel Inline Replaces: Honda 16010-ST5-993 Fits: BF115, BF130

9-37954 Clearview Fuel Filter Kit Replaces: Universal Fits: Universal

9-37955 Clearview Replacement Element Replaces: Universal Fits: Universal

9-37956 Filter, Fuel Inline Replaces: Honda 16910-GB2-005 Fits: BF100, BF50, BF5, BF75, BF8

9-37957 Filter, Fuel Inline Replaces: Honda 16910-ZV4-015 Fits: BF8, BF9.9, BF15, BF25, BF30

9-37958 Filter, Fuel 1/4” Inline Replaces: Mercury 35-816296T, 35-816296K03 Fits: Universal

9-37959 Filter, Fuel 5/16” Inline Replaces: Mercury, Johnson/Evinrude 398327 Fits: Universal

9-37960 Filter, Fuel 3/8” Inline Replaces: Johnson/Evinrude 398319 Fits: Universal

9-37961 Filter Element, Fuel Replaces: Mercury 881540 Fits: 75/80/90/100/115 HP 4 Stroke

9-37970 Filter Element, Fuel Replaces: Mercury 35-884380T / 35-8M0020349 Fits: Optimax & Verado 2 Micron

9-37980 Seal, Fuel Filter Replaces: Mercury 25-897536 Fits: 2 Cyl 30&40 HP / 3 Cyl 55&60 HP

9-37965 Filter Assembly, Fuel Replaces: Yamaha 61N-24560-00-00 Fits: 15-60 HP

9-37966 Fuel Filter, Canister Replaces: Yamaha 60V-24251-01-00 Fits: Top of VST on HPDI & 4 Stroke

!

NEW

9-37967 Fuel Filter, VST Replaces: Yamaha 65L-13915-00-00 Fit: Yamaha VST on 1997-1999, 150-250HP EFI

9-37968 Fuel Filter, VST Replaces: Yamaha 66K-13915-00-00 Fit: Yamaha VST on 1999-2005, 225-250HP EFI

9-37969 Fuel/Oil Strainer Replaces: Mercury, Yamaha 35-80365M, 646-24251-02-00 Fits: Mercury 2-15 HP, 1977-05 & Yamaha 4-300 HP, 1984-newer

61


OUTBOARD FUEL SYSTEM PARTS CARBURETOR KITS • Kits include all of the critical parts needed to restore that carburetor to like new performance • High quality materials for fuel resistance and long lasting repairs • Extensive coverage for most popular makes and models

OUTBOARD CARB KITS - CHRYSLER APPLICATIONS Model

Years

Carb Kit

Model

Years

Carb Kit

6

62/63HA

9-37000

35

350/351HE,HF,HG,HH,HK,H8L

9-37000

6

62/63H9M, HC,HD,HE,HF,HG,HH

9-37000

35

352/353H8K,H9L,353H0M,H1N

9-37000

6

64HA,HB,HC

9-37000

35

352/353HE,HG,HH,HJ,H2P

9-37000

6

64H8D

9-37000

35

354/355HE,HF,HG,HH

9-37000

8

82/83HA,HC,HD,HE,HF,HG,HH,H9K

9-37000

35

356/357HC,HD,HE,HF,HK,H8M

9-37000

9.9

91H0B,H9A

9-37000

35

357H3N,R3P,360/361HA,HB

9-37000

9.9

92H1H, 98H1B

9-37000

35

356/357HA,HB

9-37000

9.9

92/93H0G,H9F,HD,HE

9-37000

45

450/451HK

9-37000

9.9

92/93HB w/Tillotson C0-3A

9-37000

45

450-457HA,HC,HD,HE,HF,HG,HH

9-37000

10

100HA,101H8B

9-37000

45

452/453HJ,H8K

9-37000

10

102/103HA,HB,HC,HD,H8B

9-37000

45

456/457H0L,HJ,H1M,H9K,457H2N

9-37000

10

104/105HA,HB,HC

9-37000

45

458/459HA,HB,HC,HD,HE,HF,HG

9-37000

10

108/109HA,H8A

9-37000

45

459H0J,H9H

9-37000 9-37000

12

121H9A,125H9E

9-37000

45

468-469HA

12.9

122/123HA,HC,HD,H9E

9-37000

50

503H3A,507H1A,H2B,H2C,H3D,R3E

9-37000

12.9

124/125HA,HC,HD

9-37000

55

551HA,554-559HA,HD,HF,HG

9-37000

12.9

128/129 H9A

9-37000

70

706/707HF,709H0AN,H9A

9-37000

15

152H1G

9-37000

70

T700H9A

9-37000

15

152/153HA,HB,HC,H0F,H8D,H9E

9-37000

75

756/757HA,HB,HC,756H1G

9-37000

15

154HB,154/155HA

9-37000

75

758H08,H1C,P/S759H9A

9-37000

15

158/159HA,H8B,H9C

9-37000

75

758H2D,T750H9A

9-37000

20

202/203H0L, H1M,H9K,202H2N

9-37000

85

856/857HE

9-37000

20

206/207H9B

9-37000

105

1055HA, 1056/1057HA,HB,HC,HD,HE,HF

9-37000

25

252H3G,257H3D w/TilloTson WB-19D

9-37000

105

1058HA,HB,HC,HD,HE, 1059HD,HE

9-37000

25

252/253HA,HB,H8C,H8D,252H1F,H2F

9-37000

120

1206/1207HA,HB,HC,HD,HE,HF

9-37000

25

254/255HA,HB,256/257HA,HB

9-37000

120

1208HA,HB,HC,HD,HE, 1209HD,HE

9-37000

30

302/303HA,HB

9-37000

130

1306/1307HA

9-37000

30

304/305HA,HB

9-37000

135

1358HA,HB,HC

9-37000

30

306/307HA,307H1D,H2E

9-37000

150

1508HA

9-37000

35

350-355 HA,HC,HD

9-37000

62


OUTBOARD FUEL SYSTEM PARTS

9-37100 Carburetor Kit Replaces: Johnson/Evinrude 439076 Fits: V-4 85, 90, 100, 115, 140 HP

9-37101 Carburetor Kit Replaces: Johnson / Evinrude 398453 Fits: 4-15 hp

9-37102 Carburetor Kit Replaces: Johnson / Evinrude 438996 Fits: V-4 & V-6 60 deg. Engines

9-37103 Carburetor Kit Replaces: Johnson / Evinrude 437327 Fits: V-6

9-37104 Carburetor Kit Replaces: Johnson / Evinrude 439075 / 385356 Fits: 5, 6, 25, 30, 40

9-37105 Carburetor Kit Replaces: Johnson / Evinrude 396701 / 392061 Fits: Most Newer 2 cyl.

9-37106 Carburetor Kit Replaces: Johnson / Evinrude 439071 Fits: 1.5-20 HP

9-37107 Carburetor Kit Replaces: Johnson / Evinrude 396701 / 398729 Fits: Most Newer 2 cyl. Includes Float Note: For Kit w/Viton gaskets, use 9-37105

9-37108 Carburetor Kit Replaces: Johnson / Evinrude 435677, 439078 Fits: V-6

9-37109 Carburetor Kit Replaces: Johnson / Evinrude 439073 Fits: 6-20 HP

9-37110 Carburetor Kit Replaces: Johnson / Evinrude 439079 Fits: V-4 & V-6

9-36800 Needle Valve Replaces: Johnson / Evinrude 396522

9-36801 Needle Valve Replaces: Johnson / Evinrude 396521

9-36803 Needle Adj. Retainer Replaces: Johnson / Evinrude 315232

See page 64-65 for applications charts

9-36900 Float, Carb Replaces: Johnson / Evinrude 382363

63


OUTBOARD FUEL SYSTEM PARTS JOHNSON-EVINRUDE APPLICATIONS Model/HP 1.5 2 3 4 4 4 4.5 5 5 5 5.5 6 6 6 6,8 7.5 7.5 8 9.9 9.9/15 10 14 15 15 18 18 20 20 20 25 Sail Drive 25 28 28 30 30 33 35 35 35 40 40 40 45 48 50 50 55 60 60 65 70 75

64

Years 1970-90 1970-90 1968 1965-78 1983-89 1991-93 1982-84, 1987 1965-67 1968 1984-85 1954-67 1954-79 1968 1984-85 1986-Up 1955-58 1982-83 1984-85 1974-88 1989-Up 1954-63 1968 1955-56 1974-88 1957-68 1969-73 1957-68 1969-90 1991-Up 1954-55 1978-up 1969-95 1962-64 1976-95 1956 1976-up 1965-70 1957-59 1959 1976-95 1960-63, 1971 1964-70, 1972-78 1971-90, 1979-92 1971-97 1992-97 1958-59 1971-97 1968-69, 1971-97 1964-67 1970-97 1972-97 1972-97 1960-63

Carb Kit # 9-37106 9-37106 9-37106 9-37106 9-37101 9-37101 9-37101 9-37106 9-37104 9-37101 9-37106 9-37106 9-37104 9-37101 9-37109 9-37106 9-37101 9-37101 9-37101 9-37109 9-37106 9-37101 9-37106 9-37101 9-37106 9-37105 9-37106 9-37105 9-37109 9-37104 9-37105 9-37105 — 9-37105 9-37104 9-37105 — 9-37104 — 9-37105 — 9-37104 9-37105 9-37105 9-37110 — 9-37105 9-37105 — 9-37105 9-37105 9-37105 —

Carb Kit w/float — — — — — — — — — — — — — — — — — — — — — — — — — 9-37107 — 9-37107 — — 9-37107 9-37107 — 9-37107 — 9-37107 — — — 9-37107 — — 9-37107 9-37107 — — 9-37107 9-37107 — 9-37107 9-37107 9-37107 —

Needle & Seat 9-36800 9-36800 9-36800 9-36800 9-36800 9-36800 9-36800 9-36800 9-36801 9-36800 9-36800 9-36800 9-36801 9-36800 — 9-36800 9-36800 9-36800 9-36800 — 9-36800 9-36800 9-36800 9-36800 9-36800 9-36801 9-36800 9-36801 9-36800 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36800 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801

Carb. Float — — — — — — — — — — — — — — — — — — — — — — — — — 9-36900 — 9-36900 — — 9-36900 9-36900 — 9-36900 — 9-36900 — — — 9-36900 — — 9-36900 9-36900 — — 9-36900 9-36900 — 9-36900 9-36900 9-36900 —


OUTBOARD FUEL SYSTEM PARTS JOHNSON-EVINRUDE APPLICATIONS (CONTINUED) Model/HP 75 80 85 85 85 V-4 crossflow V-4 crossflow 88,90 90 90 Looper 60º 100 100 100 105 115 115 115 115 Looper 60º 120 120 125 125 125 Com 130 130 135 135 140 140 140 V-6 crossflow 150 150 Looper 60º 155 175 175 Looper 60º 185 185 200 200 200 200GT/XP 200TX 200 200 225 225 225 235 250 250 250 275/3.6L 300

Years 1975-88 1966-67 1968 1971-79 1969-70, 1991-93 1969-79 1983-84 1985-95 1981-82, 1983 1995-Up 1971, 1980 1972, 1979 1998-01 1999-01 1969, 1980-95 1983 1995-02 1995-Up 1985-90 1985-90, 1993 1971-72 1993 1989-95 1995-99 2000 1973-76 2001 1977, 1980-83 1978-79 1986-Up 1976-90 1979-90 1991-Up 1984-93 1977-91 1991-Up 1984 1989-93 1976-83 1986-90 1992-93 1986-Up 1996 1997 2000-01 1986-90, 1992-93 1997 2000-01 1978-84 1991-93 1998-99 2000-01 1985-88 1988, 1991-93

Carb Kit # 9-37105 — — 9-37100 9-37100 9-37100 9-37100 9-37100 9-37100 9-37102 9-37100 9-37100 9-37102 9-37102 9-37100 9-37100 9-37100 9-37102 9-37110 9-37110 9-37100 9-37110 9-37110 9-37110 9-37103 9-37100 9-37103 9-37100 9-37100 9-37110 9-37100 9-37100 9-37102 9-37100 9-37100 9-37102 9-37100 9-37108 9-37100 9-37110 9-37108 9-37110 9-37103 9-37103 9-37103 9-37108 9-37103 9-37103 9-37100 9-37108 9-37103 9-37103 9-37108 9-37108

Carb Kit w/float 9-37107 — — — — — — — — — — — — — — — — — — — — — —

Needle & Seat 9-36801 9-36801 9-36801 9-36801 — — — — — — — 9-36801 — — — — 9-36801 — 9-36800 9-36800 9-36801 9-36800 9-36800 9-36800

Carb. Float 9-36900 — — — — — — — — — — — — — — — — — — — — — —

9-36801

— — — — — — — — — — — — — —

— 9-36801 9-36800 — — — — — — — 9-36800 — 9-36800 9-36800 9-36800

— — — — — — — — — — — — — —

9-36800

— —

— 9-36800

— —

— —

9-36800 9-36800

— —

65


OUTBOARD FUEL SYSTEM PARTS

9-37300 Carburetor Kit Replaces: Mercury 1395-6452 Fits: V-6

9-37302 Carburetor Kit Replaces: Mercury Fits: Most w/ Side Bowl Carbs

9-37303 Carburetor Kit Replaces: Mercury 1395-811223-1 Fits: Many Newer 2-4 cyl.

9-37304 Carburetor Kit Replaces: Mercury 1395-9761-1 Fits: 6-25 w/ Primer

9-37305 Carburetor Kit Replaces: Mercury 810749-2 Fits: V-6

9-37306 Carburetor Kit Replaces: Mercury 1399-5135 Fits: 7.5, 9.8 HP

9-37307 Carburetor Kit Replaces: Mercury 1399-5198 Fits: 20, 50 HP

9-37308 Carburetor Kit Replaces: Mercury 1395-4808-1, 1395-8318-1 Fits: 40-150 HP WM, WMK carbs

9-37309 Carburetor Kit Replaces: Mercury 1395-7826, 1395-8506 Fits: V135, V150, V175, V200, V225

9-36950 Float, Carb Replaces: Mercury 1395-9293 Fits: 7.5, 9.8, 20, 40, 45, 50 HP

9-37310 Carburetor Kit Replaces: Mercury 1395-811691-2 Fits: V105 Jet, V135, V140 Jet, V150 (XR6) (Mag III), V175, V200, V225 (3.0L) S/N 0D082000-OG303045

9-36951 Float, Carb Replaces: Mercury 16253 Fits: 4, 5 HP 1 cyl

9-36952 Float, Carb Replaces: Mercury 809569 Fits: 9.9, 15, 40, 45, 50 HP 4-stroke

9-37311 Carburetor Kit Replaces: Mercury 1395-811691-3 Fits: V105 Jet, V135, V140 Jet, V150 (XR6) (Mag III), V175, V200, V225 (3.0L) Sea Pro / Marathon S/N OG303046-Up

9-36953 Float, Carb Replaces: Mercury 16253-3 Fits: 4, 5, 6 HP 4-stroke

9-36954 Float, Carb Replaces: Mercury 804184 Fits: 75, 90 HP 4-stroke

!

NEW

9-36955 Float, Carb Replaces: Mercury 1395-8673 / 1395-8983 Fits: All side bowl carbs

66

9-36956 Float, Carb Replaces: Mercury 1395-9267 Fits: Mercury V6 w/Dual Float Carbs

9-36802 Needle Valve Replaces: Mercury 1395-8318-1

See page 67-69 for applications charts

9-34500 Carburetor Replaces: Mercury 3303-895110T01 Fits: 9.9 Handle (4-Stroke) S/N:0R042475-0R068397


OUTBOARD FUEL SYSTEM PARTS OUTBOARD CARB KITS - MERCURY APPLICATIONS Model/HP

Years/Serial #

3.9 4 (1cyl) 4 (1cyl) 4 (1cyl) 4 (4 Stroke) 4.5 (1cyl) 4.5 (1cyl) 5 (1cyl) 5 (4 Stroke) 6 6

1964-68 1969-74 1980-81 A855097 & Up R000001 & Up 1980-85 1980-85 A855097 & Up R000001 & Up 1961-68 A197112 & Up

6 (4 Stroke) 7.5 7.5 7.5 8

R000001 & Up 1969-73 1972-85

9.8 9.8 9.8 9.9

1962-73 1972-85

A197112 & Up

A197112 & Up

9.9 (4 Stroke) 10 10 Sea Pro / 10 Marathon XR-10,Mag 10 15 15

G760300-T979999 1957-61 ALL

Super 15, 15XD 15 Sea Pro / Marathon 15 (4 Stroke) 18

6443973 & Up 6443973 & Up G590000 & Up 6443973 & Up

20 20 20

1963-72 1973-80 6443973 & Up

20 Jet 25

6443973 & Up 6443973 & Up

30 (2cyl) 30 (4cyl) 30 Jet (3cyl) 35 (4cyl) 35 (2cyl) 40 (4cyl) 40 (4cyl) 40 (4cyl) 40 (4 Stroke) (4cyl) 40 (2cyl) 40 (2cyl)

G053314 & Up

ALL 1959-61 A197112 & Up

1963-69 1984-89 1954-61 1987-Up G231123 & Up 1970-83 G053314 & Up

Carb # KB-7A, KB-7B KB-10A WMD-1

KB-10A WMD-1

KB-6A, 6B WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 KB-9A,12A BB-2A,2B,2C,4A,5A,5C,5D,7A,7C WMB-2,4 WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 KB-5A,8A,11A BB-1A,1B,1C,3A,3B,3C,6A,6C WMB-1,3 WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 KB-1A,4A WMC-33,33A,40,42,50,50A,50B,55,55A WMC-23,48,48A,49,49A KB-1A,4A WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 WMC-13,13A,14,14A,15A,16A, 24,25,26,27,29,30,31, 31A WMC-33,33A,40,42,50,50A,50B,55,55A

WMC-1,2,3,4,9,10,11,12,13,13A,14,14A15A,16A,24, 25,26,27,29,30,31, 31A KA-22A,22B,22C,23A,25A BA-1A,2A,2C,2D,2E WMC-1,2,3,4,9,10,11,12,13,13A,14,14A,15A,16A,24, 25,26,27,29,30,31, 31A WMC-45,53A WMC-1,2,3,4,9,10,11,12,13,13A,14,14A, 15A,16A,24, 25,26,27,29,30,31, 31A WME-36,36A,37,37A,38,39A,42,42A,63,64,65,66,67 KB-2A WME53,68,69 KB-2A KC-4A,8A,9A,9B,9C,13A KA-2A,9A WMA-4 WMA-7B KD-5A, WMK-1,8,21,24,31,33,34,38 WME-36,36A,37,37A,38,39A,42,42A,63,64,65,66,67

Carb Kit #

Needle & Seat

9-37302 9-37302 9-37302 9-37302 — 9-37302 9-37302 — — 9-37302 9-37304

— — 9-36802 — — — 9-36802 — — — —

Float 9-36955 9-36955 9-36955 9-36951 9-36953 9-36955 9-36955 9-36951 9-36953 9-36955 —

— 9-37302 9-37306 — 9-37304

— — — — —

9-36953 9-36955 9-36950 9-36950 —

9-37302 9-37306 — 9-37304

— — — —

9-36955 9-36950 9-36950 —

— 9-37302 9-37304

— — —

9-36952 9-36955 —

9-37304 9-37302 9-37304

— — —

— 9-36955 —

9-37304 9-37304

— —

— 9-37304

— —

9-36952 —

9-37302 9-37307 9-37304

— — —

9-36955 9-36950 —

9-37304 9-37304

— —

9-37303 — 9-37303 9-37302 9-37302 9-37302 — — — 9-37308 9-37303

— — — — 9-36802 — — — — 9-36802 —

— 9-36955 9-36955 9-36955 9-36955 9-36950 9-36950 9-36952 9-36955 —

67


OUTBOARD FUEL SYSTEM PARTS OUTBOARD CARB KITS - MERCURY APPLICATIONS Model/HP

Years/Serial #

Carb #

Carb Kit #

Needle & Seat

Float

45

1961-75

KA-17A

9-37302

9-36955

45 (4cyl)

1987-Up

45 (4cyl)

WMA-4

9-36950

WMA-7B

9-36950

9-37302

45

1976-85

45 (4 Stroke, Bodensee)

G231123 & Up

45 Jet (3cyl)

ALL

WME-57,58

9-36952 9-37303

50 (4cyl)

1961-75

KA-13A,18A,19A,21A,21B,21C,21D,24A,26A,26B, 27A

9-37302

9-36955

50 (4cyl)

1976-85

BA-3A,3B,3C,3D,4A

9-37307

9-36950

50 (4cyl)

1986-Up

WMA-1,3

9-36950

50

1976-85

WMK-8

9-37308

9-36802

9-36955

50/55 (3cyl)

D000750 & Up

WME-22,22B,23,24,26,27,28,35,43,44,45,53,68,69

9-37303

50 (4 Stroke) (935cc)

G231123-T178499

60

1957-60

KB-3A

9-36952 9-37302

9-36955

60 (3cyl)

D000750 & Up

WME-22,22B,23,24,26,27,28,35,43,44,45,53,68,69

9-37303

65 (4cyl)

1963-71

KC-2A,5A,5B,5C,11A,15A

9-37302

9-36955

65 (3cyl)

1972-75

WMK-5,12,13,20

9-37308

9-36802

9-36955

65 (3cyl)

1976

WM-2,WM-4

9-36802

9-36955

65 Jet (3cyl)

A996142 & Up

WME-29,30,31,41,46,47,48,49,59,60,61,62,75,76,77

9-37303

— 9-36955

70

1958-62

KA-8A, 12A

9-37302

70 (3cyl)

1977-83

WM-6,8,9,11

9-36802

70 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

75 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

75 (4 Stroke)

G960500 & Up

NA

9-36954

80 (6cyl)

1960-61

KA-10A,11A,14A,16A,KC-3A

9-37302

9-36955

80 (4cyl)

1969-72

KD-4A

9-37308

9-36802

9-36955

80 (4cyl)

1978-83

WM-5,10,12,14,17

9-36802

80 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

80 Jet (4cyl)

B209468 & Up

WME-32,32A,50,79

9-37303

85 (6cyl)

1963-65

KA-10A,11A,14A,16A,KC-3A

9-37302

9-36955

85 (4cyl)

1973-75

WM-3,5

9-36802

85 (4cyl)

1976-77

WMK-4,16,17

9-37308

9-36802

9-36955

90 (6cyl)

1965

KC-6A

9-37302

9-36955

90 (6cyl)

1978-86

WMK-23,27,30,35,39

9-37308

9-36802

9-36955

90 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

90 (4 Stroke)

G960500 & Up

95 (6cyl)

1966-67

KC-6A

9-37302

100 (6cyl)

1962-69

KC-1A,7A,7B,10A,14A

9-37302

9-36955

68

9-36954

100 (6cyl)

1962-69

KD-1A,1B,2A,3A

9-37308

9-36802

9-36955

100 (4cyl)

B209468 & Up

WME-11,14,20,20A,21,21A,32,32A,50,79

9-37303

110 (6cyl)

1966-67

KC-1A,7A,7B,10A,14A

9-37302

9-36955

115 (6cyl)

1970-88

KD-6A,6B,WMK-3,10,15,18,26,28,32,36,40,41

9-37308

9-36802

9-36955

115 (4cyl)

B209468 & Up

WME-11,14,20,20A,21,21A,32,32A,50,79

9-37303

125 (6cyl)

1968-69

KD-1A,1B,2A,3A

9-37308

9-36802

9-36955

125 (4cyl)

B209468 & Up

WME-34,52,81

9-37303

135 (6cyl)

1970-71

KD-7A,7B, WMK-4

9-37308

9-36802

9-36955

140 (6cyl)

1972, 1978-80

WMK-7,9,25,29

9-37308

9-36802

9-36955

150

1973-78

WMK-11,14,19,22

9-37308

9-36802

9-36955


OUTBOARD FUEL SYSTEM PARTS OUTBOARD CARB KITS - V-6 MERCURY/MARINER APPLICATIONS Model/HP

Years/Serial #

Carb #

Carb Kit #

Needle & Seat

Float

V-105 Jet

D082000-G303045

WMH-13,13B,23,31 (Gasket Kit)

9-37305

V-105 Jet

D082000-G303045

WMH-13,13B,23,31 (Repair Kit)

9-37310

9-37311

WH-32,35,38,40,48 (Gasket Kit))

9-37300

9-36956

V-105 Jet

G303046-G760299

V-135

A904646 - C239552

V-135

A904646 - C239552

WH-33,38,40,48 (Repair Kit)

9-37309

9-36956

V-135

C239553-G303045

WMH-8,8A,12A,12B,28,30 (Gasket Kit)

9-37305

V-135

C239553-G303045

WMH-8,8A,12A,12B,28,30 (Repair Kit)

9-37310

V-135

G303046-G760299

9-37311

V-140 Jet

G082000-G303045

WMH-16,21,34,39 (Gasket Kit)

9-37305

WMH-16,21,34,39 (Repair Kit)

V-140 Jet

G082000-G303045

V-140 Jet

G303046-T178499

9-37310

9-37311

V-150

ALL

WH-9,12,29 (Gasket Kit)

9-37300

9-36956

V-150

ALL

WH-9,12,29 (Repair Kit)

9-37309

9-36956

V-150

A904646 - C239552

WH-35,38,40,48 (Gasket Kit)

9-37300

9-36956

V-150

A904646 - C239552

WH-35,38,40,48 (Repair Kit)

9-37309

9-36956

V-150

C239553-G303045

WMH-1,7,13,13B,23,31 (Gasket Kit)

9-37305

V-150

C239553-G303045

WMH-1,7,13,13B,23,31 (Repair Kit)

9-37310

V-150

G303046-G760299

9-37311

V-150 XR4/Mag II

B242885-C239552

WH-41,41A (Gasket Kit)

9-37300

9-36956

V-150 XR4/Mag II

B242885-C239552

WH-41,41A (Repair Kit)

9-37309

9-36956

V-150 XR4/Mag II

C239553-D081999

WMH-6 (Gasket Kit)

9-37305

V-150 XR4/Mag II

C239553-D081999

WMH-6 (Repair Kit)

9-37310

V-150 XR4/Mag III

D082000-G303045

WMH-14A,25,32A (Gasket Kit)

9-37305

V-150 XR4/Mag III

D082000-G303045

WMH-14A,25,32A (Repair Kit)

9-37310

V-175

4301235-C239552

WH-1,4,7,7A,13,17,17R,28,30,34,39,46 (Gasket Kit)

9-37300

9-36956

V-175

4301235-C239552

WH-1,4,7,7A,13,17,17R,28,30,34,39,46 (Repair Kit)

9-37309

9-36956

V-175

C239553-G303045

WMH-2,11,15,22,23 (Gasket Kit)

9-37305

V-175

C239553-G303045

WMH-2,11,15,22,23 (Repair Kit)

9-37310

V-175

G303046-G760299

9-37311

V-175

G760300 & Up

WMV-4A (Gasket Kit)

9-37300

9-36956

V-175

G760300 & Up

WMV-4A (Repair Kit)

9-37309

9-36956

V-200

4839034-C291519

WH-3,3A,11,14,16,18,20,28,39,46 (Gasket Kit)

9-37300

9-36956

V-200

4839034-C291519

WH-3,3A,11,14,16,18,20,28,39,46 (Repair Kit)

9-37309

9-36956

V-200

C291520-G303045

WMH-3,16,21,34,39 (Gasket Kit)

9-37305

V-200

C291520-G303045

WMH-3,16,21,34,39 (Repair Kit)

V-200

G303046-1B226999

9-37310

9-37311

V-225 (2.4L)

5628028 & Up

WH-5,20 (Gasket Kit)

9-37300

9-36956

V-225 (2.4L)

5628028 & Up

WH-5,20 (Repair Kit)

9-37309

9-36956

V-225 (3.0L)

D280813-G303045

WMH-19,46,47 (Gasket Kit)

9-37305

V-225 (3.0L)

D280813-G303045

WMH-19,46,47 (Repair Kit)

9-37310

V-225 (3.0L)

G303046-T408999

9-37311

V-225 (3.0L) Seapro/Marathon

G245605-G303045

WMH-45 (Gasket Kit)

9-37305

V-225 (3.0L) Seapro/Marathon

G245605-G303045

WMH-45 (Repair Kit)

9-37310

V-225 (3.0L) Seapro/Marathon

G303046-T408999

9-37311

V-250/275 (3.4L)

C101891 & Up

9-36802

V-300 (3.4L)

5611648 & Up

WD-3,5

9-36802

150

1973-78

WMK-11,14,19,22

9-37308

9-36802

9-36955

WD-8A,9,9A

69


OUTBOARD FUEL SYSTEM PARTS SUZUKI CARBURETOR KITS

9-37400 Carburetor Kit Replaces: Suzuki 13910-87D00 Fits: Suzuki V-6 2 Stroke

9-37401 Carburetor Kit Replaces: Suzuki 13910-89J01 Fits: Suzuki DF25/30 (Except V-Twin)

9-37403 Carburetor Kit Replaces: Suzuki 13910-94701 Fits: Suzuki DT55/75/115

9-37404 Carburetor Kit Replaces: Suzuki 13910-95D00 Fits: Suzuki DT25/30C

9-37402 Carburetor Kit Replaces: Suzuki 13910-94400 Fits: Suzuki DT40/65/85/140

TOHATSU CARBURETORS AND KITS

!

NEW

9-34500 Carburetor Replaces: Tohatsu 3FS-03100-0 Fits: 9.9 MF/EF (3FSFA) (4-Stroke)

YAMAHA CARBURETOR KITS

9-37500 Carburetor Kit Replaces: Yamaha 6A1-W0093-02 Fits: 2 HP

9-37501 Carburetor Kit Replaces: Yamaha 6H1-W0093-01 Fits: 75-90

9-37502 Carburetor Kit Replaces: Yamaha 6H3-W0093-02 Fits: 60-70

9-37503 Carburetor Kit Replaces: Yamaha 6H4-W0093-03 Fits: 45/50

9-37504 Carburetor Kit Replaces: Yamaha 6G5-W0093-04, 6E5-W0093-06-00 Fits: V-6

9-37505 Carburetor Kit Replaces: Yamaha 6G1-W0093-00 Fits: 3 hp 88-02, 6/8 hp 84-96

70

See page 72 for applications charts


OUTBOARD FUEL SYSTEM PARTS YAMAHA CARBURETOR KITS – CONTINUED

9-37506 Carburetor Kit Replaces: Yamaha 6E7-W0093-04 Fits: 9.9 hp 85-94, 15 HP 85-92

9-37507 Carburetor Kit Replaces: Yamaha 61A-W0093-01-00 Fits: 225/250 3.1 liter (90-96)

9-37508 Carburetor Kit Replaces: Yamaha 61N-W0093-00-00 Fits: C30 (93-97)

9-37509 Carburetor Kit Replaces: Yamaha 64D-W0093-00-00 Fits: 150/150L/175(96-01) 200/L200 ((96-99) 150/175(00-01) D150 (97-98)

9-37510 Carburetor Kit Replaces: Yamaha 66M-W0093-01-00 Fits: F15 (98-05)

9-37511 Carburetor Kit Replaces: Yamaha 67D-W0093-00-00 Fits: F4 (99-02)

9-37512 Carburetor Kit Replaces: Yamaha 67F-W0093-00-00 Fits: F80/F100 (99-02)

9-37513 Carburetor Kit Replaces: Yamaha 6E9-W0093-03-00 Fits: C40 2 cyl (95-98)

9-37514 Carburetor Kit Replaces: Yamaha 6G5-W0093-08-00 Fits: 150/175/200 (85-86), V6 Special (85-86)

9-37515 Carburetor Kit Replaces: Yamaha 6H0-W0093-00-00 Fits: C80 (97)

9-37516 Carburetor Kit Replaces: Yamaha 6K7-W0093-09-00 Fits: 150/175/200 (90-91), P200 (91-92)

9-37517 Carburetor Kit Replaces: Yamaha 6L2-W0093-00-00 Fits: 20 (96-97) , 25 2 cyl (88-05)

9-37518 Carburetor Kit Replaces: Yamaha 6N6-W0093-02-00 Fits: 115 (90-91)

9-37519 Carburetor Kit Replaces: Yamaha 6E9-W0093-02-00 Fits: C40 2 cyl (90-94) See page 72 for applications charts

71


OUTBOARD FUEL SYSTEM PARTS YAMAHA CARB KIT APPLICATIONS HP 2 3 F4 6/8 9.9 15 F15 20 25 (2cyl) C30 C40 (2cyl) C40 (2cyl) C40 (3cyl) 40/50 P40 C50 P50 C60 P60 E60 70 C70 C75 E75 C80 F80 C85 90 F100 115 115

Years 1984-88 1988-02 1999-03 1984-96 1985-94 1985-92 1998-05 1996-97 1988-05 1993-97 1990-94 1995-98 1997-02 1989-05 1998 1999-02 1989-94 1996-01 1991 1995-00 1984-91 2000-01 1994-96 1995-00 1997 1999-02 1989-96 1984-91 1999-02 1986-95 1990-91

Carb Kit # 9-37500 9-37505 9-37511 9-37505 9-37506 9-37506 9-37510 9-37517 9-37517 9-37508 9-37519 9-37513 9-37503 9-37503 9-37503 9-37503 9-37503 9-37502 9-37502 9-37502 9-37502 9-37502 9-37501 9-37501 9-37515 9-37512 9-37501 9-37501 9-37512 9-37504 9-37518

HP C115 P115 130 L130 150 150 150 150 L150 L150 P150 P150 V150 175 175 175 P175 P175 V175 200 200 200 L200 L200 P200 P200 P200 225 (2.6L) 225 (2.6L) 225/250 (3.1L) V6 Special

Years 1991-95 1993-95 1988-95 1989-95 1985-86 1986-95 1990-91 1996-01 1994-95 1996-01 1986-95 1996-99 2000-01 1986-95 1990-91 1996-01 1994-95 1996-99 2000 1986-95 1990-91 1996-99 1994-95 1996-99 1991-95 1991-92 1996-99 1990-95 1996-99 1990-96 1985-86

Carb Kit # 9-37504 9-37504 9-37504 9-37504 9-37514 9-37504 9-37516 9-37509 9-37504 9-37509 9-37504 9-37509 9-37509 9-37504 9-37516 9-37509 9-37504 9-37509 9-37509 9-37504 9-37516 9-37509 9-37504 9-37509 9-37504 9-37516 9-37509 9-37504 9-37509 9-37507 9-37514

YAMAHA CARBURETORS

!

NEW

9-34600 Carburetor Replaces: Yamaha 66M-14301-12-00 Fits: F15 2006 & Up

!

NEW

9-34604 Carburetor Replaces: Yamaha 69M-14301-11-00 Fits: F2.5MSH 2006 & Up

72

!

NEW

9-34601 Carburetor Replaces: Yamaha 67D-14301-13-00 Fits: F4 2005 & Up

!

NEW

9-34605 Carburetor Replaces: Yamaha 66T-14301-00-00 Fits: T40 (T30) Enduro Series

!

!

NEW

NEW

9-34602 Carburetor Replaces: Yamaha 65W-14901-12-00 Fits: F25 1998-2003

9-34603 Carburetor Replaces: Yamaha 63V-14301-00-00 Fits: 9.9, 15 1996-03

YAMAHA CARBURETOR APPLICATIONS HP

Years

Carb Part #

F2.5MSH

2006 & Up

9-34604

F4

2005 & Up

9-34601

9.9, 15

1996-03

9-34603

F15

2004 & Up

9-34600

F25

1998-03

9-34602

T30, T40 Enduro

9-34605


OUTBOARD FUEL SYSTEM PARTS FUEL PUMP REPAIR KITS • Fuel Resistant material for a long lasting repair • Cost effective alternative to replacement pump • Complete kit for proper repair of critical components

FUEL PUMP REPAIR KITS - JOHNSON/EVINRUDE

9-37700 Fuel Pump Kit Replaces: Johnson/ Evinrude 398514 Fits: 9.9 - V-6 mid 1980’s

9-35329 Fuel Pump Kit Replaces:Johnson/Evinrude 432962 Fits: 20-50 HP 1988-90

9-37701 Fuel Pump Kit Replaces: Johnson/ Evinrude 438616 Fits: 20-125 1990 & Up

9-37702 Fuel Pump Kit Replaces: Johnson/ Evinrude 393103 Fits: 9.9 - V6

FUEL PUMP REPAIR KITS - MERCURY

9-37750 Fuel Pump Kit Replaces: Mercury 55278A5 Fits: 75, 80, 85 HP 4 cyl

9-37751 Fuel Pump Kit Replaces: Mercury 89031A2 Fits: Early V-6

9-37754 Fuel Pump Kit Replaces: Mercury 42909A4 Fits: 75, 80, 90, 100, 115 4 cyl (early models)

9-37752 Fuel Pump Kit Replaces: Mercury 89031A3 Fits: 90, 115, 140 inline 6 cyl (later models)

9-37753 Fuel Pump Kit Replaces: Mercury 89031A4 Fits: V-6

9-37756 Fuel Pump Kit Replaces: Mercury 89031A1 Fits: 90, 115, 140 inline 6 cyl

9-37755 Fuel Pump Kit Replaces: Mercury 90363A1 Fits: V-6

FUEL PUMP REPAIR KITS - YAMAHA

9-35325 Diaphragm, Fuel Pump Replaces: Yamaha 648-24411-00-00 Fits: 25-90 HP

9-35326 Diaphragm, Fuel Pump Replaces: Yamaha 6E5-24411-00-00 Fits: 115/200 HP

9-35327 Gasket Kit, Fuel Pump Replaces: Yamaha 6E5-24411-00-00 Fits: V-4/V-6

See page 74 for applications charts

9-35328 Gasket Kit, Fuel Pump Replaces: Yamaha 663-24411-00-00 & 692-24411-00-00 Fits: Yamaha 40-90 HP 1995-2005

73


OUTBOARD FUEL SYSTEM PARTS JOHNSON/EVINRUDE FUEL PUMP KIT APPLICATIONS HP

Years

Kit #

HP

Years

Kit #

9.9/15

1981

9-37702

65

1985-87

9-37702

9.9/15 (elec. start)

1987-89

9-37700

65

1990

9-37700

9.9/15 (elec. start)

1990-Up

9-37701

65 Com.

1984

9-37702

20/25

1977-86

9-37702

65 Com.

1988-89

9-37700

25 Comm

1982

9-37702

70/75

1982-84

9-37702

20-30

1990-2005

9-37701

70

1990

9-37700

20/25/30

1987

9-37700

85

1978-83

9-37702

20-50

1988-90

9-35329

88

1987

9-37700

28

1987

9-37700

90/115

1978-83

9-37702

30/35

1976-86

9-37702

90/115/140

1982

9-37702

40

1970-78

9-37702

88/90/110

1988-89

9-37700

40

1987

9-37700

88/90/100/115

1990

9-37700

40

1990-2005

9-37701

100 Com.

1989-90

9-37700

45/48/50

1989-2005

9-37701

125 Com.

1989-90

9-37700

55

1983

9-37702

140

1978-83

9-37702

55 Com.

1984

9-37702

155 Com.

1989-90

9-37700

45/55

1985-87

9-37700

150/175/200

1982

9-37702

45/55 Com.

1989-90

9-37700

150/175

1983

9-37702

48/50

1987

9-37700

235

1983

9-37702

50/60

1982-84

9-37702

2.6L

1984

9-37700

55 - 75

1970-78

9-37702

2.6L

1984

9-37700

60

1988

9-37700

MERCURY FUEL PUMP KIT APPLICATIONS HP

Years

Kit #

HP

Years

Kit #

70 (3cyl) 75 (3cyl) w/90째 Oil check valve

A996142 - C221999

9-37754

C222000 & Up

9-37754

115 (6cyl) (Exc. square pump)

5314656 & Up

9-37752

V-135 (Exc. square pump)

A904646 & Up

9-37751

75 (4cyl) (Exc. square pump)

6432901 & Up

80 (3cyl)

A996142 & Up

9-37750

140 (6cyl)

4865678 - 5327662

9-37756

9-37754

140 (6cyl)

5327663 & Up

80 (4cyl)

9-37752

4831999 - 6432900

9-37750

V-150 (Exc. Square pump)

4868998 & Up

9-37751

85 (4 cyl)

3493913 - 4831998

9-37750

V-175 (Exc. square pump)

4301235 & Up

9-37751

90 (3cyl) (w/90째 Oil check valve)

A996142 & Up

9-37754

V-200

4839034 - 6073191

9-37751

90 (6cyl)

4845301 - 5299505

9-37756

V-200

6073192 - 6357229

9-37755

90 (6cyl) (Exc. square pump)

5299506 & Up

9-37752

V-200

6357230 - 6625220

9-37753

100 (4cyl) w/90째 Oil check valve

B209468 - D283221

9-37754

V-225

5628028 & Up

9-37755

115 (4cyl) w/90째 Oil check valve

C100000 - D283221

9-37754

V-300 (3.4L)

5611648 & Up

9-37751

115 (6cyl)

4855153 - 5314655

9-37756

V-300 (3.4L)

5611648 & Up

9-37751

YAMAHA FUEL PUMP KIT APPLICATIONS HP 25 (2cyl) (2-stroke) 30 (2cyl) (2-stroke) 40 (3cyl) (2-stroke) 50 (3cyl) (2-stroke) 60 (3cyl) (2-stroke) 70 (3cyl) (2-stroke)

74

Years 1984-87 1984-86 1984-Up 1995-Up 2001-Up 1995-Up

Kit # 9-35328 9-35328 9-35328 9-35328 9-35328 9-35328

HP 90 (3cyl) (2-stroke) 115 V4 (2-stroke) 130 V4 (2-stroke) V6 All (2-stroke) V6 All (2-stroke)

Years 1995-Up 1984-Up 1988-2004 1984-Up 1984-Up

Kit # 9-35328 9-35327 9-35327 9-35327 9-35327


OUTBOARD FUEL SYSTEM PARTS ELECTRIC FUEL PUMP - UNIVERSAL FEATURES & BENEFITS: • Works well as a fuel transfer pump • Compatible with today’s fuels and fuel additives • Solid state worry free electronics • Simple two wire design • Includes fittings and filter • Easy to follow instructions included

!

!

NEW

NEW

9-35438 Fuel Pump, Universal Electric 4-7 PSI, 35 GPH Replacement Filter: 9-37828

9-35440 Fuel Pump, Universal Electric 2-3.5 PSI, 42 GPH Replacement Filter: 9-37828

OUTBOARD FUEL PUMP ASSEMBLIES - JOHNSON/EVINRUDE

9-35350 Fuel Pump Replaces: Johnson/Evinrude 397839 Fits: 6/8/9.9/15 hp 1992-prior

9-35351 Fuel Pump Replaces: Johnson/Evinrude 438562 Fits: 9.9/15 hp 1993-2001

2

9-35352 Fuel Pump, 2 Port Replaces: Johnson/Evinrude 438556 Fits: 25-55 hp 1976-89 w/o VRO

Year Pa

s& OUTBOARD FUEL PUMP ASSEMBLIES - MERCURY Labor Wart rranty

!

NEW

9-35353 Fuel Pump, 3 Port Replaces: Johnson/Evinrude Yea438555 Parts & Fits: 20-30 hp 1990-2000 Laborr W arranty

2

SEE PAGE 73 FOR OUR FULL LINE OF DIAPHRAM KITS. 9-35500 Fuel Pump Assembly Replaces: Mercury 803529T07 Fits: 8, 9.9 HP (209cc) 4-Stroke S/N: 0R042475 & Up

Year

Parts & Labor Warran ty

2 2 TRUST

OUTBOARD FUEL PUMP ASSEMBLIES - NISSAN/TOHATSU

!

NEW

9-35500 Fuel Pump Assembly Replaces: Nissan/Tohatsu 3H6-04000-3 Fits: 4, 5 & 6 HP 4-Stroke 2005-10 / 8, 9.8 HP 4-Stroke 2004-05

QUALITY YEAR YOU CAN Parts & L Warranatybor

YEAR

Parts & Labor Warran ty

75


OUTBOARD FUEL SYSTEM PARTS OUTBOARD FUEL PUMP ASSEMBLIES - YAMAHA

!

NEW

9-35300 Fuel Pump Assembly Replaces: Yamaha 6A0-24410-05 / -03 / -04 / 692-24410-00-00 25-85 HP

!

NEW

9-35304 Fuel Pump Assembly Replaces: Yamaha 67D-24410-03-00 Fits: F4 2006 & Up

9-35301 Fuel Pump Assembly Replaces: Yamaha 6E5-24410-01-00, 6E5-24410-03-00 Fits: V-4 & V-6 1984-2003

9-35302 Fuel Pump Assembly Replaces: Yamaha 66M-24410-10-00 Fits: F9.9/15 2002 & Up

!

NEW

9-35303 Fuel Pump Assembly Replaces: Yamaha 62Y-24410-04-00 Fits: F25, F40 2006 & Up

!

NEW

9-35305 Fuel Pump Assembly Replaces: Yamaha 692-24410-00-00 Fits: T40 Enduro, 40-90 HP 1994 & Up

OUTBOARD FUEL MANAGEMENT - O2 SENSORS & COMPONENTS

9-32100 O2 Sensor (20.7”) Replaces: Yamaha 67H-8592A-01-00/00-00 Fits: 150 and 200 HP 2001-05 EFI

9-32000 Throttle Position Indicator Replaces: Mercury 832952 11 Firs: 135 DFI, 150EFI, 175 EFI, 175 DFI, 200 EFI, 200 DFI, 225 EFI, 225 DFI, 250 EFI, 3.0L EFI Seapro/ Marathon, Sportjet 200 DFI, 240 DFI, 250 DFI

76

9-32101 O2 Sensor (18.7”) Replaces: Yamaha 65L-8592A-01-00/00-00 Fits: 250 HP EFI

9-32200 O2 Sensor Replaces: Honda 35655-ZY3-013 Fits: BF200-225 2002-07

9-32201 O2 Sensor Replaces: Honda 35655-ZY9-003 Fits: BF70 & 90 2007-Up


OUTBOARD COOLING SYSTEM PARTS OUTBOARD THERMOSTATS

P roper cooling system operation is critical to achieve smooth engine idle and maximum fuel efficiency. Mallory Marine Thermostats are designed to provide superior reliability and performance in marine applications. • Superior corrosion resistance from our bi-metal marine grade stainless steel and brass designs • Accurate temperature ranges for marine engines to assure proper cooling system performance

9-43027 Thermostat Replaces: Johnson/Evinrude 384719

9-43014 Thermostat Replaces: Mercury 14586

9-43019 Thermostat 143° F Replaces:Mercury 75692, Johnson/Evinrude 434841, 5005440

9-43022 Thermostat 110° F Replaces: Chrysler/Force F528068

9-43023 Thermostat Replaces: Johnson/Evinrude 436195

9-43024 Thermostat 143° F Replaces: Chrysler/Force F335068

9-43025 Thermostat Replaces: Chrysler/Force F97068-2

9-43029 Thermostat 110° F Replaces: Mercury 850055

9-43030 Thermostat Replaces: Johnson/Evinrude 5001036

9-43031 Thermostat Replaces: Johnson/Evinrude 437090

9-43032 Thermostat Replaces: Johnson/Evinrude 435491

9-43035 Thermostat Replaces: Yamaha 6E5-12411-30-00

9-43036 Thermostat Replaces: Yamaha 6G8-12411-03-00

9-43101 Thermostat Kit Replaces: Mercury 75692, Johnson/Evinrude 484841

9-43155 Thermostat Kit Replaces: Mercury 75692

9-43051 Cover Kit, W/Thermostat Includes Thermostat Fits: Mercury V6

!

NEW

9-43037 Thermostat Replaces: Yamaha 66M-12411-01-00

!

NEW

9-43038 Thermostat Replaces: Yamaha 69M-12411-01-00

!

NEW

9-43052 Thermostat Kit Replaces: Mercury 14586A3 Fits: 6-25 HP 2-Stroke

9-43175 Thermostat Kit Replaces: Mercury 855676002 Nissan/Tohatsu 3R3-01030-0

!

!

NEW

9-43176 Thermostat Kit Replaces: Yamaha 69M-12411-01-00 + 68D-E2414-A0-00

NEW

9-43177 Thermostat Kit Replaces: Yamaha 6E5-12411-30-00 + 688-12414-A1-00

See page 78-80 for applications charts

!

NEW

9-43178 Thermostat Kit Replaces: Yamaha 6E5-12411-30-00 + 6J8-12414-A0-00

77


OUTBOARD COOLING SYSTEM PARTS

9-60019 Seal, Thermostat Replaces: Mercury 26-854639001 Fits: 50/55/60 3Cyl Use with 9-43029

9-60002 Thermostat Gasket Replaces: Mercury 27-62386, 27-62386001 Use with 9-43014, 9-43101

9-38025 Fitting, Port Replaces: Mercury 22-68728

9-38024 Fitting .250x18 Replaces: Mercury 22-687271

9-41100 Motor Flusher Replaces: Mercury 44357Q2, 73971A2 For: Any outboard or sterndrive with side water intakes

CHRYSLER/FORCE THERMOSTAT APPLICATIONS HP

Years

Part #

HP

Years

Part #

25

1996-98

9-43025

90

1990-99

9-43022

40

1996-99

9-43025

100

1979-84

9-43022

50

1996-99

9-43025

105

1976-77

9-43024

70

1979-80

9-43022

105

1978-83

9-43022

70

1991-95

9-43022

115

1977-84

9-43022

75

1975-77

9-43024

120

1976-77

9-43024

75

1978-84

9-43022

125

1981-82

9-43022

75

1996-99

9-43022

135

1976-77

9-43024

85

1977-89

9-43022

140

1978-84

9-43022

90

1975-77

9-43024

JOHNSON/EVINRUDE THERMOSTAT APPLICATIONS

78

HP

Years

Part #

HP

Years

Part #

5

1965-68

9-43019

25

1969-94

9-43019

5

1986

9-43019

28

1989-94

9-43019

5.5

1959-64

9-43019

30

1986-94

9-43019

6

1965-79

9-43019

35

1959

9-43019

6

1986

9-43019

35

1976-94

9-43019

7.5

1980-86

9-43019

40

1960-69

9-43019

8

1986

9-43019

45 Com.

1989-92

9-43019

9.5

1964-73

9-43019

50

1971-75

9-43019

9.9

1974-86

9-43019

50

1979

9-43019

10

1959-63

9-43019

50

1981-86

9-43019

15

1974-86

9-43019

55,55 Com.

1976-92

9-43019

18

1959-73

9-43019

60

1969-70

9-43024

20

1981-94

9-43019

60

1980-86

9-43019


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE THERMOSTAT APPLICATIONS (CONTINUED) HP

Years

Part #

HP

Years

Part #

60

1993

9-43023

E135

2000-06

9-43031

65

1971-73

9-43024

E150

1993-94

9-43032

65

1993

9-43023

E150

2000-06

9-43031

65 Com.

1984-86

9-43024

J150

1993-94

9-43032

65 Jet

1994-95

9-43019

J150

2002-06

9-43032

70

1974-86

9-43024

120

1988-91

70

1993

9-43023

140

1978-85

9-43019

75

1978-88

9-43024

140

1988-91

E75

2002-03

9-43032

150

1978-91

9-43019

80 Jet

1994-95

9-43019

155

1984-91

9-43019

85

1978-80

9-43019

175

1977-91

9-43019

85

1993-95

9-43019

E175

1993-94

9-43032

88

1987-95

9-43019

E175

2000-06

9-43031

90

1983-95

9-43019

J175

1994

9-43032

90 Jet

1994

9-43019

J175

2000-06

9-43032

E90

2002-03

9-43032

185

1984-85

9-43019

J90

2004-06

9-43032

200

1977-83

9-43019

100

1979-80

9-43019

E200

2000-05

9-43030

100

1990-95

9-43019

J200

2000-01

9-43030

100 Com.

1984-95

9-43019

200 Ficht

J105

2003

9-43032

E225

2000-05

9-43030

110

1985-89

9-43019

J225

2000-01

9-43030

E110

2004-06

9-43032

225 Ficht

112

1994-95

9-43019

235

1978-85

9-43019

115

1978-95

9-43019

E250

2000-05

9-43030

E115

1997

9-43031

J250

2000-01

9-43030

E115

2002-06

9-43032

250 Ficht

J115

2002-06

9-43032

9-43030

9-43030

9-43030

MERCURY THERMOSTAT APPLICATIONS CHRYSLER/FORCE THERMOSTAT APPLICATIONS HP

Serial #

Thermostat

Thermostat Kit

HP

Serial #

Thermostat

Thermostat Kit

6/8/9.9

0A197112 & Up

9-43014

9-43052

40 (3cyl)

0G531301 & Up

9-43029

-

15

0A197112-0T979999

9-43014

9-43052

50 (3cyl)

1B110789-1D000749

9-43019

-

15 Sea Pro

0G044365 & Up

9-43014

9-43052

50 (3cyl)

0D000750-0G290584

9-43014

-

50 (3cyl)

0G590000 & Up

9-43029

-

15 Super

0B238464 & Up

9-43014

9-43052

15

0T980000 & Up

9-34014

-

55 (3cyl)

0D000750-0D181999

9-43014

-

55 (3cyl)

0D182000-0G589999

9-43014

-

20

0B238464-0T979999

9-43014

9-43052

25 Sea Pro

0B238464 & Up

9-43014

9-43052

55 (3cyl)

0G590000 & Up

9-43029

-

60 (3cyl)

0B110789-0D000749

9-43019

-

25 (2cyl)

1B000001 & Up

9-43014

9-43052

25 (3cyl) Lightning (export)

0E268781-0E287999

9-43025

-

30 (2cyl) w/120°F

0G055314-0G760299

9-43014

-

30 (2cyl) w/130°F

0G055314-0G760299

9-43025

-

70 (3cyl)

0A996142 & Up

9-43014

9-43155

0B240451 & Up

9-43014

9-43155

0A996142 & Up

9-43014

9-43155

60 (3cyl)

0D000750-0D181999

9-43014

-

60 (3cyl)

0D182000-0G589999

9-43014

-

60 (3cyl)

0T980000& Up

9-43029

-

40 (2cyl) w/120°F

0G044027 & Up

9-43014

-

75 (3cyl)

40 (2cyl) w/130°F

0G760300 & Up

9-43025

-

80 (3cyl)

79


OUTBOARD COOLING SYSTEM PARTS MERCURY THERMOSTAT APPLICATIONS HP

Serial #

Thermostat

Thermostat Kit

90 (3cyl)

0A996142 & Up

9-43014

9-43155

100 (4cyl)

B209468 - G965520

9-43014

9-43155

HP

Serial #

Thermostat

Thermostat Kit

V-150 (EFI)

G303046 - T408999

9-43101

-

XR-4 / Mag II

C239553 - D081999

9-43101

-

115 (4cyl)

C100000 & Up

9-43014

9-43155

XR-6 / Mag III

D082000 & Up

9-43101

-

125 (4cyl)

D283222 & Up

9-43014

9-43155

V-175

C100861 & Up

9-43101

-

V-135 (Carb)

0A904646 & Up

9-43101

-

V-200

6435503 & Up

9-43101

-

V-150 (Carb)

A904646 & Up

9-43101

-

Serial #

Thermostat

Thermostat Kit

YAMAHA THERMOSTAT APPLICATIONS HP

Serial #

Thermostat

Thermostat Kit

HP

F2.5 F4

2005-Up

9-43038

9-43176

LX150

1999-01

9-43035

9-43177

2005-Up

9-43037

-

LZ150

2004-Up

9-43035

9-43177

F6

2005-Up

9-43037

-

P150

1986-99

9-43035

9-43177

1999

9-43035

9-43177

F8

2005-Up

9-43037

-

PX150

T8

2005-Up

9-43037

-

SX150

1999-04

9-43035

9-43177

2000-UP

9-43035

9-43177

9.9 (2 Stroke)

1996-Up

9-43035

-

V150

F9.9

2005-Up

9-43037

-

VX150

2000-04

9-43035

9-43177

2001-Up

9-43035

9-43177 9-43177

T9.9

2005-Up

9-43037

-

VZ150

15 (2 Stroke)

1996-Up

9-43035

-

Z150

2000-Up

9-43035

175

1986-03

9-43035

9-43177

VZ175

2001-Up

9-43035

9-43177

Z175

2000-Up

9-43035

9-43177

200

1986-03

9-43035

9-43177

20

1996-97

-

25 (2 Stroke)

1988-Up

9-43035

9-43178

F25

2005-Up

9-43036

-

30 (3 cyl)

1987-91

9-43035

9-43178

F30

2005-Up

9-43036

-

40 (2 Stroke)

1986-Up

9-43035

9-43178

C40 (3 cyl)

1998-02

9-43035

9-43178

9-43038

-

T40 ENDURO

80

9-43035

F40

2005-Up

9-43036

-

50 (2 Stroke)

1986-Up

9-43035

9-43178

C50

1998-01

9-43035

9-43178

F50

2005-Up

9-43036

-

PRO 50

1987-96

9-43035

9-43178

F60

2005-Up

9-43036

-

115 (2 Stroke)

1984-Up

9-43035

9-43177

B115

1998-99

9-43035

C115

1991-00

P115

L200

1986-99

9-43035

9-43177

LX200

1999-01

9-43035

9-43177

LZ200

2005-Up

9-43035

9-43177

P200

1991-93

9-43035

9-43177

SX200

1999-05

9-43035

9-43177

V200

1998-99

9-43035

9-43177

VX200

2000-05

9-43035

9-43177

VZ200

2001-04

9-43035

9-43177

Z200

2000-Up

9-43035

9-43177

225 (2.6L)

1990-97

9-43035

9-43177

LX225 (3.1L)

2000-02

9-43035

9-43178

S225 (3.1L)

1994-99

9-43035

9-43178

9-43177

SX225 (3.1L)

2000-02

9-43035

9-43178

9-43035

9-43177

V225

1998-99

9-43035

9-43177

1993-96

9-43035

9-43177

VX225

2000-04

9-43035

9-43177

S115

1996-98

9-43035

9-43177

250 (2.6L)

1990-95

9-43035

9-43177

130

1988-2004

9-43035

9-43177

L250 (2.6L)

1990-95

9-43035

9-43177

L130

1988-03

9-43035

9-43177

L250 (3.1L)

1996-99

9-43035

9-43178

S130

1996-98

9-43035

9-43177

LX250 (3.1L)

2000-02

9-43035

9-43178

150

1986-Up

9-43035

9-43177

S250 (3.1L)

1996-99

9-43035

9-43178

C150

1996-99

9-43035

9-43177

SX250 (3.1L)

2000-02

9-43035

9-43178

D150

1997-03

9-43035

9-43177

VX250 (3.1L)

2002-04

9-43035

9-43178

DX150

1997-03

9-43035

9-43177

V6 Special

1984-86

9-43035

9-43177

L150

1986-99

9-43035

9-43177

V6 Excel

1987-89

9-43035

9-43177


OUTBOARD COOLING SYSTEM PARTS

9-45000 Impeller Replaces: Force 47-F462065 Fits: 20/30/35

9-45001 9-45001-10 (Bulk Pkg 10) Impeller Replaces: Force 47-F523065-1, 47-803630T Fits: 75 - 140 hp

9-45003 Impeller Replaces: Force 47-F433065-2 Fits: 35 / 45 / 55 HP 1974-80

9-45004 Impeller Replaces: Force 47-F436065-2 Fits: 9.9 & 15 HP (Including Sears)

9-45100 Impeller Replaces: Honda 19210-881-A01 Fits: 5, 7.5,8, & 10 hp

9-45101 Impeller Replaces: Honda 19210-ZV4-013 Fits: BF 9.9 & 15

9-45102 Impeller Replaces: Honda 19210-ZV4-651 Fits: 8 / 9.9 / 15

9-45103 Impeller Replaces: Honda 19210-ZV5-003 Fits: 35 / 40 / 45 / 50

9-45104 Impeller Replaces: Honda 19210-ZW1-B02, B04 Fits: 75/90/115/130

9-45105 Impeller Replaces: Honda 19210-ZV7-003 Fits: 20/25/30

9-45106 Impeller Replaces: Honda 19210-ZY3-003 Fits: 175-225 hp

9-45200 9-45200-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 395289 Fits: 20-35

9-45201 9-45201-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 386084 Fits: 9.9-15

9-45202 Impeller Replaces: Johnson/Evinrude 389589 Fits: 40-60

9-45203 Impeller Replaces: Johnson/Evinrude 389642 Fits: V4 & V6

9-45205 Impeller Replaces: Johnson/Evinrude 436137 Fits: 4-8 hp

9-45206 9-45206-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 5001593 / 435821 Fits: V4 & V6

9-45207 9-45207-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 396725 Fits: 40-75 hp

9-45208 Impeller Replaces: Johnson/Evinrude 396809 Fits: 40-50 hp

9-45210 Impeller Replaces: Johnson/Evinrude 387361 Fits: 4 hp 1976-80

9-45211 Impeller Replaces: Johnson/Evinrude 437059 Fits: 40/48/50 1995-up, 50/60/65/70 3cyl. 1995-01

9-45212 Impeller Replaces: Johnson/Evinrude 390286 Fits: 40 Com. 1981-90

9-45213 Impeller Replaces: Johnson/Evinrude 382547 Fits: 55 1968-69, 60/65/70/75 1970-78

9-45204 9-45204-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 432941 Fits: 40-50

9-45209 9-45209-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 377230/777213 Fits: 35/40/50/55

See page 91-100 for applications charts

81


OUTBOARD COOLING SYSTEM PARTS

9-45214 Impeller Replaces: Johnson/Evinrude 389576 Fits: 4 deluxe/4.5/6/7/8 1980-up

9-45215 9-45215-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 775518 / 375638 Fits: 10 1949-57, 15/18 1956-73, 20/25 1966-78

9-45216 9-45216-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 434424 Fits: 2/3/5/5.5/6, 1952-78, 4 1969-83

9-45217 Impeller Replaces: Johnson/Evinrude 775521 / 378891 Fits: 25/30/35 1951-57, 28/33 196271, 35 1976-77, 40 1971-73

9-45218 Impeller Replaces: Johnson/Evinrude 775519 / 377178 Fits: 9.5 1964-73, 10 1958-63

9-45219 Impeller Replaces: Suzuki 17461-96301 / Johnson/Evinrude Fits: DT20/25/30/35/40/40C/PU40jet

9-45220 Impeller Replaces: OMC Johnson-Evinrude 385072 Fits: 85/100 1969-72, 115 1969-70, 125 1971-72

9-45221 Impeller Replaces: Johnson/Evinrude 382221 Fits: 1.5 & 2 HP 1967-84

9-45222 Impeller Replaces: Johnson/Evinrude 389983 / 763982 Fits: 35 HP 1976-77

9-45300 9-45300-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-89983T Fits: 35-70

9-45301 9-45301-10 (Bulk Pkg 10) Impeller Replaces: Force/Mercury 47-19453T Fits: 50, 55, 60

9-45302 9-45302-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-16154-3, Tohatsu 369-65021-1 Fits: 3.3, 5, 5

9-45303 9-45303-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-85089-10 Fits: 25-50

9-45304 Impeller Replaces: Mercury 47-89980 Fits: 4.5-9.8

9-45305 9-45305-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-89981 Fits: 4.5-9.8

9-45306 9-45306-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-89984T4 Fits: 70 hp & up

9-45307 9-45307-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-43026T2 / Honda 19210-ZW1-303 Fits: 75-90 hp

9-45308 Impeller Replaces: Mercury 47-22748 Fits: Mark 5,KF5,KF3,6,6A,110, 3.9, 4.0, 6

9-45309 9-45309-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-42038, 47-42038-2, 47-42038Q02 Fits: 6-15 hp

9-45311 Impeller Replaces: Mercury 47-89982, 47-65958 Fits: 20 hp 1970-85

9-45312 Impeller Replaces: Mercury / OMC 47-95289-2 / 114812 Fits: 2-3.3 hp

9-45400 Impeller Replaces: Nissan/Tohatsu 34565021-0 Fits: 25-40

9-45401 Impeller Replaces: Nissan/Tohatsu 3B2-65021-1 Fits: 8/9.8 hp

9-45402 Impeller Replaces: Nissan/Tohatsu 3C765021-1/ 3B7-65021-2 Fits: 70-90 HP & 120-140 HP 2 Stroke

9-45500 Impeller Replaces: Suzuki 1746193901/17461-93902 Fits: 20-40

82

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS

9-45502 Impeller Replaces: Suzuki 17461-95301, 17461-95300, 17461-95302, 1746195501 Fits: 85

9-45503 Impeller Replaces: Suzuki 17461-94511/1746194520/17461-90J00 Fits: 115-140 & V-6

9-45504 Impeller Replaces: Suzuki 17461-98502/17461-98501 Fits: 2-8hp

9-45505 Impeller Replaces: Suzuki 17461-87E00, 17461-87E10 Fits: DT100 1990-up

9-45507 Impeller Replaces: Suzuki 17461-93J00 Fits: DF150/175/200/225/250

9-45600 Impeller Replaces: Yamaha 689-44352-02-00 Fits: 25-30

9-45601 9-45601-10 (Bulk Pkg 10) Impeller Replaces: Yamaha 6H4-44352-02-00 Fits: 25-50

9-45602 9-45602-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-97108M, Yamaha 6H3-44352-00-00 Fits: 40hp- 1995-03

9-45603 9-45603-10 (Bulk Pkg 10) Impeller Replaces: Yamaha 688-44352-03-00 Fits: 40-70

9-45604 Impeller Replaces: Yamaha 646-44352-01-00 Fits: 2hp

9-45605 Impeller Replaces: Yamaha 682-44352-03-00 Fits: 9.9/15

9-45606 Impeller Replaces: Yamaha 6F5-44352-00-00 Fits: 40

9-45607 Impeller Replaces: Yamaha 63V-44352-01-00 Fits: 8, 9.9, 15

9-45608 Impeller Replaces: Yamaha 662-44352-00-00 Fits: 6, 8 non US Engines

9-45609 9-45609-10 (Bulk Pkg 10) Impeller Replaces: Yamaha 6E5-44352-01-00 Fits: 115-200

9-45610 Impeller Replaces: Yamaha 6G1-44352-00-00 Fits: 6, 8

9-45611 Impeller Replaces: Yamaha 6E0-44352-00-00 Fits: 4hp

9-45612 Impeller Replaces: Yamaha 67F-44352-00-00 Fits: FT50B, 2001 - UP, FT60B,FT80A,FT100A

9-45613 Impeller Replaces: Yamaha 6L2-44352-00 Fits: 20D/25N

9-45501 Impeller Replaces: Suzuki 17461-94700, 17461-94701, 17461-95201 Fits: 50-65

9-45614 Impeller Replaces: Yamaha 68T-44352-00 Fits: F6A/B/F8C

9-45615 Impeller Replaces: Yamaha 6L5-44352-00 Fits: F2.5A/3A/Malta

Impeller Features: • Proprietary rubber compounds with field tested quality • Better bonding to the hub materials than leading manufacturers to prevent failures. •H  igher tensile strength, more tear resistant, and longer lasting • Available for most applications and also in money saving convenient kits and bulk packs See page 91-100 for applications charts

83


OUTBOARD COOLING SYSTEM PARTS OUTBOARD COOLING SYSTEM COMPONENTS

Proper maintenance and quality parts are the most important contributors to efficient cooling system operation. Mallory Marine cooling systems components from our impellers and housings to our complete water pump kits are engineered and tested to assure your cooling system will perform like new. • Quality materials such as rubber & plastic compounds are formulated to provide maximum performance • High grade marine stainless steel wear plates and cups for excellent corrosion and wear resistance

JOHNSON/EVINRUDE WATER PUMP COMPONENTS

9-43203 Water Pump Housing Replaces: Johnson/Evinrude 435990 Fits: V-4, V-6

9-43204 Water Pump Housing Replaces: Johnson/Evinrude 384087 Fits: 50-60 hp

9-43205 Water Pump Housing Replaces: Johnson/Evinrude 393632 Fits: 30-35 hp

9-43206 Water Pump Housing Replaces: Johnson/Evinrude 330560 Fits: 25 hp

9-43207 Water Pump Housing Replaces: Johnson/Evinrude 438544 Fits: 40-50 hp

9-43208 Water Pump Housing Replaces: Johnson/Evinrude 438543 Fits: 70 hp

9-43209 Water Pump Housing Replaces: Johnson/Evinrude 435390 Fits: 9.9/15 hp

9-43402 Wear Plate Replaces: Johnson/Evinrude 338485 Fits: V-4, V-6

9-43403 Wear Plate Replaces: Johnson/Evinrude 320981 Fits: 50-55-60 hp

9-43404 Wear Plate Replaces: Johnson/Evinrude 318995, 319988 Fits: 9.9/15

9-43405 Wear Plate w/gasket Replaces: Johnson/Evinrude 328755 Fits: 35 hp

9-43406 Wear Plate w/gasket Replaces: Johnson/Evinrude 329391 Fits: 25 hp, 1979-84

9-43408 Wear Plate Replaces: Johnson/Evinrude 321940 Fits: Models w/2 pc pump liner

9-43503 Water Pump Cup Replaces: Johnson/Evinrude 338486 Fits: V-4, V-6

9-43504 Water Pump Cup Replaces: Johnson/Evinrude 328751 Fits: 25-35 hp

9-43505 Cup & Plate Assembly Replaces: Johnson/Evinrude 435027 Fits: 85 hp – V6

9-43508 Impeller Plate Replaces: Johnson/Evinrude 317841 Fits: 85/135

9-43525 Water Pump Cup Replaces: Johnson/Evinrude 324097 Fits: 9.9/15

84

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE WATER PUMP COMPONENTS (CONTINUED)

9-48200 Water Pump Kit Replaces: Johnson/Evinrude 5001595 / 435929 Fits: V-4 & V-6 1993 & newer

9-48201 Water Pump Kit Replaces: Johnson/Evinrude 394711 Fits: 9.9 / 15

9-48220 Water Pump Kit (w/o Hsg.) Replaces: 391698, 394711 (w/o Hsg.) Fits: Johnson/Evinrude 9.9-15HP 1981-89

9-48202 Water Pump Kit Replaces: Johnson/Evinrude Fits: V-4/V-6

9-48203 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 5001594 / 434421 Fits: V-4/V-6

9-48204 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 391635 / 439077 Fits: 50/55/60

9-48205 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 393509 Fits: 20/25/30

9-48206 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 386124 Fits: 85/115/135 V-4

9-48207 Water Pump Kit (w/ Housing) Replaces: Johnson/Evinrude 396933 / 439077 Fits: 40/45/50/55

9-48208 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 395073 Fits: 85/115/140/150/175/200/235

9-48209 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 433548 Fits: 40/48/50

9-48210 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 5001594 / 395060 Fits: Most Newer V-4 & V-6

9-48211 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 393630 Fits: 20/25/30/35

9-48212 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 395270 Fits: 20/25/28

9-48213 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 432955 Fits: 70hp

9-48222 Water Pump Kit (W/O Hsg.) Replaces: 389143 (W/O Hsg.) Fits: Johnson/Evinrude 65/70/75hp 1970-78

See page 91-100 for applications charts

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information!

85


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE WATER PUMP COMPONENTS (CONTINUED)

9-43600 Water Tube Guide Replaces: Johnson/Evinrude 319276 Fits: 70 hp

9-43601 Water Tube Guide Replaces: Johnson/Evinrude 338893 Fits: V-4, V-6

9-43700 Impeller Key Replaces: Johnson/Evinrude 300771 Fits: 9.9/15

9-43703 Impeller Key Replaces: Johnson/Evinrude 308928 Fits: 50/70/75

9-43603 Grommet Replaces: Johnson/Evinrude 302497 Fits: 9.9-35

9-43613 Grommet Replaces: Johnson/Evinrude 315837 Fits: 40 – 50

9-43801 Stainless Steel Bolt Replaces: Johnson/Evinrude 323626 Fits: 1/4”x 20 x 1-3/4”

9-48218 Screw Replaces: Johnson/Evinrude 331979 Fits: 1/4” x 20 x 1-1/16”

9-48219 Stainless Steel Bolt Replaces: Johnson/Evinrude 306643 Fits: 1/8” x 20 x 1/2”

9-48214 Grommet Replaces: Johnson/Evinrude 320943 Fits: 85 - V-6 water pumps

9-48215 Grommet Replaces: Johnson/Evinrude 321008 Fits: 85 - V-6 water pumps

9-48216 Grommet Replaces: Johnson/Evinrude 314008 Fits: 85 - V-6 water pumps

9-48217 O-Ring Replaces: Johnson/Evinrude 331353 Fits: V-4/V-6 water pump hsg seal

9-43615 Grommet Replaces: Johnson/Evinrude 327035 Fits: 9.9/15

9-43624 Grommet Replaces: Johnson/Evinrude 333758 Fits: 40/48/50

9-43622 O-Ring Replaces: Johnson/Evinrude 319085 Fits: 9.9/15

9-43632 O-Ring Replaces: Johnson/Evinrude 324981 Fits: 40 - 75 hp

9-43612 Grommet Replaces: Johnson/Evinrude 315748

HONDA WATER PUMP KITS

9-48313 Impeller Repair Kit Replaces: Honda 19210-ZWL303 Fits: BF70 / BF90 1996-98

86

9-48700 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192-881C00 Fits: BF8A

9-48701 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192-ZV4000 Fits: BF9.9/15A

9-48702 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192-ZV5003 Fits: BF34/45 & BF40/50

See page 91-100 for applications charts

9-48703 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192ZV1-C00 Fits: BF5


OUTBOARD COOLING SYSTEM PARTS MERCURY MARINER WATER PUMP COMPONENTS

!

NEW

9-43202 Water Pump Housing Replaces: Mercury 46-77822A1 Fits: Merc Outboards

9-43211 Water Pump Housing Replaces: Mercury 46-96148T1 Fits: 75 – V6 Outboards & Mercruiser

9-43212 Water Pump Housing Replaces: Mercury 46-803750A02 Fits: 8-9.9 (4-Stroke) (209cc)

9-43300 Water Pump Base Replaces: Mercury 46-77177A1 Fits: Merc Outboards

9-43301 Water Pump Base Replaces: Mercury 46-73640A1 Fits: 40-70 hp

9-43302 Water Pump Base Replaces: Mercury 46-77516A1 Fits: 40-70 hp

9-43304 Water Pump Base Replaces: Mercury 46-96146A5 Fits: 75 – V6 Outboards

9-43305 Water Pump Base Replaces: Mercury 46-96146A6 Fits: V6 Outboards

9-43307 Water Pump Base Replaces: Mercury 46-42579A3 Fits: V6 outboards

9-43320 Water Pump Base Kit Replaces: Mercury 43055A4 Fits: 30/40/45/50/55/60/65/ 75/80/90/100/115/125 HP

9-43321 Water Pump Base Kit Replaces: Mercury 46-42040T5 Fits: 6/8/9.9/10/15 HP 2 Stroke

9-43257 Water Pump Housing Replaces: Mariner 46-83396M, Yamaha 676-44311-00-00 Fits: C40, 1990-97

9-43259 Water Pump Housing Replaces: Mariner 46-94623M, Yamaha 682-44300-01-00 Fits: 9.9/15 1984-95, F9.9 1985-96, FT9.9 1985-90, T9.9 1991-96

9-43261 Water Pump Housing Replaces: Mariner 46-95651M, Yamaha 689-44311-03-00 Fits: 25-30 HP 1984-1992

9-43400 Wear Plate Replaces: Mercury 32435 Fits: Merc Outboards

9-43407 Impeller Plate Replaces: Mercury 54705 Fits: 35-70 hp

9-43502 Stainless Steel Cup Replaces: Mercury 48752 Fits: Merc Outboards

See page 91-100 for applications charts

87


OUTBOARD COOLING SYSTEM PARTS MERCURY MARINER WATER PUMP COMPONENTS (CONTINUED)

9-48300 Impeller Repair Kit Replaces: Mercury Fits: 35 –70 HP

9-48301 Water Pump Kit, Upper Replaces: Mercury 46-60366A 1 Fits: 35 –70 HP

9-48302 Water Pump Kit, Complete Replaces: Mercury 46-73640A 2 Fits: 35-70 HP

9-48303 Water Pump Kit, Complete Replaces: Mercury 46-77516A 3 Fits: 35-70 HP

9-48304 Impeller Repair Kit Replaces: Mercury 46-96148A 5 Fits: 75 – V6

9-48306 Water Pump Kit, Complete Replaces: Mercury 46-96148A8 / 46-42579A4 Fits: V6

9-48309 Water Pump Kit, Complete Replaces: Mercury Fits: 75-150 inline 4 & 6 cyl.

9-48310 Water Pump Kit, Complete Replaces: Mercury 48-78400A 2, Fits: V6

9-48311 Water Pump Kit, Upper Replaces: Mercury 46-60367A 1, 46-96148A 8 Fits: V6

9-48312 Water Pump Kit, Complete Replaces: Mercury 46-77177A 3 Fits: 35-70 HP

9-48313 Impeller Repair Kit Replaces: Mercury 47-43026T11 Fits: 40-V6

9-48314 Upper Housing Kit Replaces: Mercury 817275A1 Fits: 40-V6

!

NEW

9-48315 Water Pump Kit, Complete Replaces: Mercury 817275T4 Fits: V-6 200, 225, 250

9-48317 Water Pump Kit w/hsg. Replaces: Mercury 46-803750A03 Fits: 8-9.9 (4-Stroke) (209cc)

9-43623 Water Tube Guide Replaces: Mercury 23-29804T Fits: 75-V-6 OB & MC-1, R, MR, Alpha I

9-43604 Water Pump Housing Seal Replaces: Mercury 26-38970 Fits: OB & Sterndrive

9-78110 Bushing, Water Pump Hsg Replaces: Mercury 816597A1 Fits: OB & Sterndrive

9-43629 Rubber Washer Replaces: Mercury 12-49221-1 Fits: OB & Sterndrive plastic flush screw

9-43634 Slinger Replaces: Mercury 25-86203 Fits: 8-25 HP

9-43628 Water Pump Seal Kit Replaces: Mercury 26-816575A2 Fits: 40-V6 Used with 9-48314 Housing

88

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS MERCURY MARINER WATER PUMP COMPONENTS (CONTINUED)

9-43702 Impeller Key Replaces: Mercruiser 28-56654 Fits: 75-V-6 OB & MC-1, R, MR, Alpha I

9-43720 Impeller Key Replaces: Mercury 28-43037 Fits: Large Outboards

9-78131 Screw, Water Pump Mounting Replaces: Mercury 10-96411 #14-8 x 2-1/4�

9-76562 Slinger Replaces: Mercury 25-30271

9-72009 Impeller Gasket Replaces: Mercury 12-86645 Fits: 18/20/25

NISSAN/TOHATSU WATER PUMP COMPONENTS

!

NEW

9-48317 Water Pump Kit w/hsg. Replaces: Nissan/Tohatsu 3B2-87322-0 Fits: F8/9.8

YAMAHA WATER PUMP COMPONENTS

9-43250 Water Pump Housing Replaces: Yamaha 6E5-44311-00-00

9-43251 Water Pump Housing Replaces: Yamaha 688-44311-01-00

9-43252 Water Pump Housing Replaces: Yamaha 61A-44311-01-00

9-43253 Water Pump Housing Replaces: Yamaha 63D-44311-00-00 Fits: 40-60 HP 1995-2004

9-43254 Water Pump Housing Replaces: Yamaha 63V-44301-00-00 Fits: F9.9/T9.9 1997-2003

9-43255 Water Pump Housing Replaces: Yamaha 663-44311-02-00 Fits: E48 1995-2000

9-43256 Water Pump Housing Replaces: Yamaha 66T-44311-00-00 Fits: F30-40 & T25 2001-2005

9-43257 Water Pump Housing Replaces: Mariner 46-83396M, Yamaha 676-44311-00-00 Fits: C40, 1990-97

9-43258 Water Pump Housing Replaces: Yamaha 67F-44311-01-00 Fits: F75&90

9-43259 Water Pump Housing Replaces: Mariner 46-94623M, Yamaha 682-44300-01-00 Fits: 9.9/15 1984-95, F9.9 1985-96, FT9.9 1985-90, T9.9 1991-96

9-43260 Water Pump Housing Replaces: Yamaha 6H3-44311-00-00 Fits: E60 1997-2000

9-43261 Water Pump Housing Replaces: Mariner 46-95651M, Yamaha 689-44311-03-00 Fits: 25-30 HP 1984-1992

See page 91-100 for applications charts

89


OUTBOARD COOLING SYSTEM PARTS YAMAHA WATER PUMP COMPONENTS (CONTINUED)

!

NEW

9-43262 Water Pump Housing Replaces: Yamaha 61N-44311-01-00 Fits: C30 1997, F25 1998 & Up

!

NEW

9-43263 Water Pump Housing Replaces: Yamaha 68D-G4311-01-00 Fits: F4 2002 & Up

9-43711 Water Pump Hsg. Sleeve, Plastic Replaces: Yamaha 61A-45538-00, Mercury 23-888690 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

9-43712 Water Pump Hsg. Cup, S/S Replaces: Yamaha 61A-45527-00, Mercury 23-888690-1 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

!

NEW

9-43713 Water Pump Hsg. Washer, S/S Replaces: Yamaha 90201-22M01, Mercury 12-855682-2 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

9-43714 Water Pump Hsg. Washer, Wave Replaces: Yamaha 90206-22M19, Mercury 888363-2 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

9-43715 Water Pump Hsg. Sleeve Kit Replaces: Yamaha/Mercury (individual parts) Fits: Mercury 225 EFI (4-stroke) & Yamaha V4 & V6

9-43716 Pin, Impeller Drive Replaces: Yamaha 93604-18080-00 Fits: 2.5-6 HP 1984 & Up

9-48600 Water Pump Kit Replaces: Yamaha 682-W0078-00-00 / A1-00

9-48601 Water Pump Kit Replaces: Yamaha 6G5-W0078-A1-00

9-48602 Water Pump Kit Replaces: Yamaha 692-W0078-00-00

9-48603 Water Pump Kit Replaces: Yamaha 61A-W0078-00-00 / A1-00

9-48604 Water Pump Kit Replaces: Yamaha 679-W0078-00-00 / A1-00

9-48605 Water Pump Repair Kit Replaces: Yamaha 682-W0078-A2-00 Fits: F9.9/T9.9 1997-03

9-48606 Water Pump Repair Kit Replaces: Yamaha 6K5-W0078-01-00 Fits: E60 1997-2000

9-48607 Water Pump Repair Kit Replaces: Yamaha 696-W0078-00-00 Fits: E48 1995-2000

9-48608 Water Pump Repair Kit Replaces: Yamaha 67F-W0078-00-00 Fits: F75 2003, F80/F100 1999-2002, F90 2003

9-48609 Water Pump Repair Kit Replaces: Yamaha 63V-W0078-01-00 Fits: 9.9/15 2001-03

9-48610 Water Pump Repair Kit Replaces: Yamaha 66T-W0078-00-00 Fits: T25 2001-03, F30/F40 2001-03

9-48611 Water Pump Repair Kit Replaces: Yamaha 68V-W0078-00-00 Fits: F/LF 115 2002-03

90

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS YAMAHA WATER PUMP COMPONENTS (CONTINUED)

9-48612 Water Pump Repair Kit Replaces: Yamaha 6J8-W0078-A2-00 Fits: 25 1996-02, 30 1996-02

9-48613 Water Pump Repair Kit Replaces: Yamaha 69G-W0078-00-00, 68T-W0078-00-00 Fits: T8 2001-03, F6/F8 2001-03

9-48614 Water Pump Kit Replaces: Yamaha 6G5-W0078-A1-00 Fits: V-6 Early

9-48615 Water Pump Kit Replaces: Yamaha 6N6-W0078-02-00 Fits: V-4 115, 130

9-48616 Water Pump Kit Replaces: Yamaha 692-W0078-00-00 / A0-00 Fits: Early C75, 90, C85, CV85

9-48617 Water Pump Kit Replaces: Yamaha 63V-W0078-00-00 Fits: Late 9.9, F9.9, T9.9, 15, F15

9-48618 Water Pump Kit Replaces: Yamaha 61A-W0078-A2-00 / A3-00 Fits: V-6 Late

9-48619 Water Pump Kit Replaces: Yamaha 68D-WG078-00-00 Fits: F4 2002 & Up

!

NEW

CHRYSLER/FORCE IMPELLER APPLICATIONS Model / HP

Year

Impeller

Model / HP

Year

9.9

1979 - 97

9-45004

45

1974 - 80

Impeller 9-45003

10

1974 - 78

9-45004

55

1974 - 76

9-45003

12

1979

9-45004

75

1980

9-45001

15

1974 - 97

9-45004

85

1977 - 89

9-45001

20

1973 - 78

9-45004

100

1979 - 80

9-45001

20

1979 - 82

9-45000

105

1977 - 78

9-45001

25

1973 - 78

9-45004

115

1977 - 80

9-45001

30

1973 - 75, 1979 - 82

9-45000

120/135

1977

9-45001

35

1974 - 75

9-45003

125

1981 - 89

9-45001

35

1976 - 78, 1986 - 87

9-45000

140

1978 - 80

9-45001

Impeller

Model / HP

Year

Impeller

5/7.5 / 8 / 10

9-45100

BF35/45 BF40/50

8/9.9 / 15

9-45102

BF75 - 90

w/Mercury gearcase

9-45307

BF9.9 / BF15

9-45101

75 / 90 / 115 / 130

9-45104

20 / 25 / 30

9-45105

BF200/225

9-45106

HONDA IMPELLER APPLICATIONS Model / HP

Year

9-45103

JOHNSON/EVINRUDE IMPELLER APPLICATIONS Model / HP 1.5 2 2 Junior 2 3 3

Year 1967 - 84 1967 - 84 1985 - 90 1993 - 99 1952 - 78 1991 - 99

Impeller 9-45221 9-45221 9-45210 9-45312 9-45216 9-45312

Kit w/Housing — — — — — —

Kit w/o Hsg — — — — — —

Repair Kit — — — — — —

91


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE IMPELLER APPLICATIONS (CONTINUED) Model / HP 4 4 110 gearcase 90 gearcase 4 deluxe 90 gearcase 4.5 5 5 5.5 / 6 6 6 6 7/8 8 (4-stroke) 9.5 9.9 / 15 9.9 / 15 9.9 / 15 (4-stroke) 10 10 15 / 18 20 20 20 25 25 25 25 25 E-Tec 25 Com 28 28 28 30 30 30 E-Tec 35 35 35 35 35 35 35 jet 40 40 40 40 Com 40 Rec 40 40 40 40 40 E-Tec 45 / 55 Com 45 / 55 Com

92

Year 1969 - 72 1973 - 83 1976 - 80 1980 - 90 1991 - 93 1980 - 97 1952 - 78 1996 - 98 1952 - 78 1979 1980 - 92 1993 - 2000 1980 - 92 1993 - 2000 1995 - 2001 1964 - 73 1974 - Up 1981 - Up 1995 - Up 1949 - 57 1958 - 63 1956 - 73 1966 - 78 1982 - 84 1985 - Up 1951 - 57 1966 - 78 1979 - 84 1985 - Up 2009 - Up 1985 - 97 1962 - 71 1978 - 84 1985 - 97 1951 - 57 1983 - Up 2009 - Up 1951 - 57 1958 - 59 1976 - 77 1978 - 79 1980 - 82 1983 - Up 1992 - 93 1960 - 70 1971 - 73 1979 - 85 1981 - 90 1984 - 85 1986 - 88 1989 - 94 1995 - Up 1999 - Up 2006 - Up 1985 1986 - 89

Impeller 9-45216 9-45216 9-45210 9-45214 9-45205 9-45214 9-45216 9-45205 9-45216 9-45210 9-45214 9-45205 9-45214 9-45205 9-45201 9-45218 9-45201 9-45201 9-45201 9-45215 9-45218 9-45215 9-45215 9-45200 9-45200 9-45217 9-45215 9-45200 9-45200 9-45200 9-45200 9-45217 9-45200 9-45200 9-45217 9-45200 9-45200 9-45217 9-45209 9-45222 9-45200 9-45200 9-45200 9-45204 9-45209 9-45217 9-45202 9-45212 9-45208 9-45208 9-45204 9-45211 9-45207 9-45207 9-45202 9-45208

Kit w/Housing — — — — — — — — — — — — — — 9-48201 — 9-48201 9-48201 9-48201 — — — — 9-48212 9-48211 — — 9-48212 9-48211 9-48211 9-48211 — 9-48212 9-48211 — 9-48211 9-48211 — — — — 9-48211 — — — — — — 9-48207 9-48207 — — — — — 9-48207

Kit w/o Hsg — — — — — — — — — — — — — — — — — 9-48220 — — — — — — 9-48205 — — — 9-48205 9-48205 9-48205 — — 9-48205 — 9-48205 9-48205 — — — — 9-48205 — 9-48209 — — — — — — 9-48209 — — — — —

Repair Kit — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE IMPELLER APPLICATIONS (CONTINUED) Model / HP 48 48 48 50 50 50 50 50 50 (3 cyl) 50 E-Tec 55 55 55 55 60 60 60 60 60 E-Tec 60 / 65 (3 cyl) 60 / 65 (3 cyl) 65 65 E-Tec 65 Com 65 Com 70 70 70 (3 cyl) 70 (3 cyl) 75 75 75 E-Tec 85 85 85 85 90 90 SL,DI 90 E-Tec 100 100 100 E-Tec 100 Com 105 Com 115 115 115 115 115 SL, DI 115 E-Tec 120 120 (25") 125 125 130 135

Year 1986 - 88 1989 - 94 1995 - Up 1971 - 78 1979 - 85 1986 - 88 1989 - 98 1995 - Up 1995 - 2001 2006 - Up 1968 - 69 1976 - 78 1979 - 85 1986 - 88 1970 - 78 1979 - 85 1986 - 94 1995 - Up 2005 - Up 1979 - 94 1995 - 2001 1970 - 78 2008 - Up 1984 - 94 1995 - Up 1970 - 78 1979 - Up 1979 - 94 1995 - 2001 1970 - 78 1979 - 94 2004 - Up 1969 - 72 1973 - 77 1978 1979 - 95 1979 - Up 1995 - Up 2004 - Up 1969 - 72 1979 - Up 2004 - Up 1984 - Up 1998 - 01 1969 - 70 1973 - 76 1977 - 78 1979 - Up 1995 - Up 2004 - Up 1988 1993 - 2000 1971 - 72 1993 - 95 1994 - Up 1973 - 76

Impeller 9-45208 9-45204 9-45211 9-45209 9-45202 9-45208 9-45204 9-45211 9-45211 9-45207 9-45213 9-45209 9-45202 9-45208 9-45213 9-45202 9-45207 9-45207 9-45207 9-45207 9-45211 9-45213 9-45207 9-45207 9-45207 9-45213 9-45207 9-45207 9-45211 9-45213 9-45207 9-45206 9-45220 9-45203 9-45203 9-45206 9-45206 9-45206 9-45209 9-45220 9-45206 9-45209 9-45206 9-45206 9-45220 9-45203 9-45203 9-45206 9-45206 9-45206 9-45206 9-45206 9-45220 9-45206 9-45206 9-45203

Kit w/Housing 9-48207 — — — 9-48204 9-45207 — — — — — — 9-48204 — — 9-48204 9-48213 — — — — — — 9-48213 — — — 9-48213 — — 9-48213

Kit w/o Hsg — 9-48209 — — — — 9-48209 — — — — — — — — — — — — — — 9-48222 — — — 9-48222 — — — 9-48222 —

Repair Kit — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

— — 9-48208 9-48203 9-48203 9-48200 —

— 9-48206 — 9-48210 9-48210 9-48210 — — 9-48210 — 9-48210 9-48210 — 9-48206 — 9-48210 9-48210 — 9-48210 9-48210 — 9-48210 9-48210 9-48206

9-48202 — — 9-48202 9-48202 9-48202 — 9-48202 9-48202 — 9-48202 9-48202 — — — 9-48202 9-48202 — 9-48202 9-48202 — 9-48202 9-48202 —

9-48203 — 9-48203 9-48200 — — 9-48208 9-48203 9-48200 — 9-48200 9-48200 — 9-48203 9-48200 —

93


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE IMPELLER APPLICATIONS (CONTINUED) Model / HP 135 (25") 135 E-Tec 140 140 140 (25") 150 150 150 (SL, EL 20") 150 (25") 150 DI 150 150 E-Tec 175 175 175 E-Tec 200 200 Com 200 (25" & 30") 200 E-Tec 225 (20") 225 (25" & 30") 225 E-Tec 235 235 250 E-Tec 300 E-Tec Sail Drive Sail Drive OMC Sea Drive

Year 2001 2004 - Up 1977 - 78 1979 - Up 1993 - 00 1976 - 78 1979 - 99 1994 - 98 1993 - Up 1997 - Up 2000 - Up 2004 - Up 1976 - 78 1993 - Up 2004 - Up 1976 - 78 1990 1993 - 97 2004 - Up 1993 - Up 1993 - 97 2004 - Up 1978 1979 - Up 2004 - Up 2004 - Up 1977 1978 - 84 1979 - Up

Impeller 9-45206 9-45206 9-45203 9-45206 9-45206 9-45203 9-45206 9-45206 9-45206 9-45206 9-45206 9-45206 9-45203 9-45206 9-45206 9-45203 9-45206 9-45206 9-45206 9-45206 9-45206 9-45206 9-45203 9-45206 9-45206 9-45206 9-45217 9-45200 9-45206

Kit w/Housing 9-48200 — 9-48208 9-48203 9-48200 9-48208 9-48203 9-48200 9-48200 9-48200 9-48200 — 9-48208 9-48200 — 9-48208 9-48203 9-48200 — 9-48203 9-48200 — 9-48208 9-48203 — — — — 9-48203

Kit w/o Hsg 9-48210 — — 9-48210 9-48210 — 9-48210 9-48210 9-48210 9-48210 9-48210 — — 9-48210 — — 9-48210 9-48210 — 9-48210 9-48210 — — 9-48210 — — — — 9-48210

Repair Kit 9-48202 — 9-48202 9-48202 9-48202 — 9-48202 9-48202 9-48202 9-48202 9-48202 — 9-48202 9-48202 — — 9-48202 9-48202 — 9-48202 9-48202 — — 9-48202 9-48202 9-48202 — — 9-48202

MARINER (JAPANESE MODELS) IMPELLER APPLICATIONS Model/HP

S/N CODE

Impeller

Housing

Model/HP

S/N CODE

Impeller

2A

646

9-45604

15C

684

9-45605

Housing 9-43259

2B

6A1

9-45604

20C

6A9

9-45600

9-43261

4A

6EO

9-45611

25C

695

9-45600

9-43261

5C

6E3

9-45611

28

664

9-45600

9-43261

6C

6H8

9-45610

30

689

9-45600

9-43261

6D

6H6

9-45610

30A

689

9-45600

9-43261

8A

655

9-45608

40A / B

676

9-45606

9-43257

8B

677

9-45608

40C

6E9

9-45606

9-43257

8C

6G1

9-45610

48 / 48W

670

9-45602

9.9C

682

9-45605

9-43259

55 / 55W

663

9-45602

15A

651

9-45608

60

675 / 6F0

9-45602

MERCURY / MARINER IMPELLER APPLICATIONS

94

Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

2

T884302 & UP

9-45312

2.5

G710613 & UP

9-45312

3.3 (w/shift)

D901217 - G710612

9-45302

3.3 (non-shift)

D901217 - G710612

9-45312

3.3

G710613 - UP

9-45302

3.5

6202173 & UP

9-45304

3.6

5404657 & UP

9-45304

3.9

1655013 - 2200317

9-45308


OUTBOARD COOLING SYSTEM PARTS MERCURY / MARINER IMPELLER APPLICATIONS (CONTINUED) Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

4

24989136-4107219

9-45305

40 / 4 (2cyl)

5589202 & UP

9-45304

4

5595532 - 9075838

9-45304

4

5595532 - 9075838

9-45305

4 (1cyl)

A809601& UP

9-45302

4.5

4107220 - 5595531

9-45305

4.5

5595532 & UP

9-45304

4.5

5595532 & UP

9-45305

9-45308

6

1408611 - 1916138

9-45308

(1cyl)

A809601& UP

9-45302

Mark 5, KF5

6

2193818 - 2529894

9-45305

6

A197112 - T800749

9-45309

7.5

2529895 - 4131609

9-45305

7.5

4131610 - 5226934

9-45305

7.5

5206550 & UP

9-45304

7.5

5206550 & UP

9-45305

8

A197112 & UP

9-45309

— 9-43212

8 (4-stroke) (209cc)

0R042475 & UP

9-45401

9-48317

110 ( 9.8)

1865779 - 4126459

9-45305

110 ( 9.8)

4126460 - 5206549

9-45305

9.8

5206550 & UP

9-45304

9.8

5206550 & UP

9-45305

9.9

A197112 & UP

9-45309

9.9 (4-stroke) (209cc)

0R042475 & UP

9-45401

9-48317

9-43212

XR10/Sea Pro/10 Mag & Marathon

D038000 & UP

9-45309

15

B292414 & UP

9-45309

15 Sea Pro & Marathon

G044365

9-45309

18

5837437 & UP

9-45303

20

2827677 - 6443972

9-45311

20

6443973 & UP

9-45303

25,25XD

5705532 & UP

9-45303

25 (3cyl)

E268781 & UP

9-45303

30

1271884 - 1448139

9-45300

9-48301

9-48300

30 jet

C159200 - G589999

9-45300

9-48312

9-48301

9-48300

30 jet

G590000 & UP

9-45303

30 (2cyl)

G053314 & UP

9-45303

35

1217222 - 1448139

9-45300

35

1571114 - 6445652

9-45300

9-48301

9-48300

35

6445653 - UP

9-45300

9-48312

9-48301

9-48300

40

1224481 - 1476509

9-45300

40 (2cyl)

2874704 - 4362214

9-45300

9-48303

9-48301

9-48300

40 (2cyl)

4362215 - 4860102

9-45300

9-48303

9-48301

9-48300

40 (2cyl)

4860103 - 6445653

9-45300

9-48312

9-48301

9-48300

40 (2cyl)

G053314 & UP

9-45303

40 (3cyl)

G531301 & UP

9-45303

40 (4cyl)

C159200 & UP

9-45300

9-48312

9-48301

9-48300

40 (4-stroke)

G231123 - G760299

9-45303

40 (4-stroke 2.31:1 ratio)

G231123 & UP

9-45307

9-48313

95


OUTBOARD COOLING SYSTEM PARTS MERCURY / MARINER IMPELLER APPLICATIONS (CONTINUED) Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

40 (4-stroke 2:1 ratio)

G760300 - T408999

9-45303

40 (4-stroke 1.83:1 ratio)

T228405 & UP

9-45301

40 (4-stroke 2.31:1 ratio)

T228405 & UP

9-45307

9-48313

40 (EFI 4-stroke 1.83:1 ratio)

T409000 & UP

9-45301

40 (4-stroke,Bigfoot 2.31:1 ratio)

T409000 & UP

9-45307

9-48313

45

1279685 - 1476509

9-45300

45

5531630 & UP

9-45300

9-48312

9-48301

9-48300

45 jet (3cyl)

D000750 & UP

9-45301

45 (4-stroke, Std) Bodensee

G231123 & UP

9-45303

45 (4-stroke, Bigfoot) Bodensee

G231123 & UP

9-45307

9-48313

50 (4cyl)

1421113 - 1521913

9-45300

50 (4cyl)

1521914 - 2514918

9-45300

9-48301

9-48300

50 (4cyl)

2514919 - 4357639

9-45300

9-48303

9-48301

9-48300

50 (4cyl)

4357640 - 4962055

9-45300

9-48302

9-48301

9-48300

50 (4cyl)

4965056 & UP

9-45300

9-48312

9-48301

9-48300

50 (3cyl)

6428681 - D000749

9-45300

9-48312

9-48301

9-48300

50 (3cyl)

D000750 - G589999

9-45301

50 (3cyl)

G590000 & UP

9-45303

50 (4-stoke,std)

G231123 & UP

9-45303

50 (4-stroke 2.31:1 ratio)

G231123 & UP

9-45307

9-48313

50 (4-stroke,4 cyl 1.83:1 ratio)

T178500 & UP

9-45301

50 (4-stroke,4 cyl 2.31:1 ratio)

T178500 & UP

9-45307

9-48313

50 (EFI 4-stroke 1.83:1 ratio)

T409000 & UP

9-45301

50 (EFI 4-stroke 1.83:1 ratio)

T409000 & UP

9-45307

9-48313

55 (3cyl)

D000750 & UP

9-45301

60

6428681 - D000749

9-45300

9-48312

9-48301

9-48300

60 (3cyl)

D000750 & UP

9-45301

60 Seapro. Marathon, Bigfoot

D000750 & UP

9-45307

9-48313

60 (4-stroke,std)

OT178500 & UP

9-45301

60 (4-stroke,std) Bigfoot

OT178500 & UP

9-45307

9-48313

96

65 (4cyl)

1542745-3293183

9-45306

9-48304

65 (3cyl)

3293184 - 4382056

9-45300

9-48303

9-48301

9-48300

65 (3cyl)

4380257 - 4571651

9-45300

9-48312

9-48301

9-48300

65 Jet

D283222 & UP

9-45307

9-48313

70

1413611-1566239

9-45306

9-48304

70 (3cyl)

4571652 - 4977156

9-45300

9-48302

9-48301

9-48300

70 (3cyl)

4977157 - B110053

9-45300

9-48312

9-48301

9-48300

70 (3cyl)

B110054 & UP

9-45307

9-48313

75 (4cyl)

6432901 & UP

9-45306

9-48309

9-48311

9-48304

75 (3cyl)

A996142 & UP

9-45307

9-48313

75 (4-stroke)

G9605000 & UP

9-45307

9-48313

80

1355468 - 3493912

9-45306

9-48304

80 (4cyl)

4831999 - 6432900

9-45306

9-48309

9-48311

9-48304

80 (3cyl)

A996142 & UP

9-45307

9-48313

80 Jet

D283222 & UP

9-45307

9-48313

85

1460999 - 4831998

9-45306

9-48304

85 (4cyl)

4590512 & UP

9-45306

9-48309

9-48311

9-48304

90 (6cyl)

1766824 - 1869775

9-45306

9-48304

90 (6cyl)

4845301 & UP

9-45306

9-48309

9-48311

9-48304

90 (3cyl)

B110054 & UP

9-45307

9-48313


OUTBOARD COOLING SYSTEM PARTS MERCURY / MARINER IMPELLER APPLICATIONS (CONTINUED) Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

90 (4-stroke)

G9605000 & UP

9-45307

9-48313

Upper Hsg —

95

1869776 - 2318585

9-45306

9-48304

100 (6cyl)

1464949 - 3253111

9-45306

9-48304

100 (4cyl)

B209468 & UP

9-45307

9-48313

105 Jet

D182000 & UP

9-45306

9-48306

9-48311

9-48304

110

1870204 - 2314955

9-45306

9-48304

115 (6cyl)

2836019 - 4694236

9-45306

9-48304

115 (6cyl)

4694237 & UP

9-45306

9-48309

9-48311

9-48304

115 (4cyl)

C100000 & UP

9-45307

9-48313

115 (4-stroke)

T178500 & UP

9-45307

9-48313

125

2314956 - 3253111

9-45306

9-48304

125 (4cyl)

D283222 & UP

9-45307

9-48313

135

2839369 - 3293233

9-45306

9-48304

V-135 (carb)

A904646 & UP

9-45306

9-48306

9-48311

9-48304

V-135 DFI

G590000 & UP

9-45306

9-48306

9-48311

9-48304

140

3293234 - 4865677

9-45306

9-48304

140

4865678 & UP

9-45306

9-48309

9-48311

9-48304

140 Jet

D082000 & UP

9-45306

9-48306

9-48311

9-48304

150

3502806 - 4121434

9-45306

9-48304

150

41214354868997

9-45306

9-48309

9-48311

9-48304

V-150

4868998 - A904645

9-45306

9-48310

9-48311

9-48304

V-150

A904646 & UP

9-45306

9-48306

9-48311

9-48304

V-175

4301235 - 6618750

9-45306

9-48310

9-48311

9-48304

V-175

6618751 & UP

9-45306

9-48306

9-48311

9-48304

V-200

4301235 - 6625220

9-45306

9-48310

9-48311

9-48304

V-200

6625221 & UP

9-45306

9-48306

9-48311

9-48304

V-200 DFI

G386496 & UP

9-45307

9-48315

9-48313

V-220

B117316 & UP

9-45306

9-48306

9-48311

9-48304

V-225 (2.4L)

5628028 & UP

9-45306

9-48310

9-48311

9-48304

V-225 (3.0L)

D280813 & UP

9-45307

9-48315

9-48313

V-250 (3.0L)

G129222 & UP

9-45307

9-48315

9-48313

SUZUKI IMPELLER APPLICATIONS Model / HP

Year

Impeller

Model / HP

Year

Impeller

DT5

1977-83

9-45504

DF40/50

1999-05

9-45219

DT6

1984-02

9-45504

DT50

1983 & older

9-45501

DT8

1980-87

9-45504

DT50

1984

9-45502

DT9.9

1983-87

9-45500

DT50M

1980-84

9-45501

DF9.9

1997-05

9-45500

DT55

1985-97

9-45501

DT15

1983-88

9-45500

PU55 (jet)

1989-94

9-45502

DT15C

1989-97

9-45500

DT60

1983

9-45502

DF15

1997-05

9-45500

DF60

1998-05

9-45505

DT20

1986-88

9-45219

DT65

1982 & older

9-45502

DT25

1984-88

9-45219

DT65

1985-97

9-45501

DT25C

1989-00

9-45219

DT70

1998-05

9-45505

DF25/30

2000-05

9-45219

DT75

1983-00

9-45502

DT30

1984-87

9-45219

DT85

1980-00

9-45502

DT30C

1988-97

9-45219

PU85 (jet)

1989-97

9-45502

DT35

1980-82

9-45501

DT90 / DT100

1989-01

9-45505

DT35/40C

1983-98

9-45219

DF150/175/200/225/250

All

9-45507

DT40

1980-83

9-45501

V-6 2-Stroke models

1986-05

9-45503

97


OUTBOARD COOLING SYSTEM PARTS NISSAN/TOHATSU IMPELLER APPLICATIONS Model / HP

Year

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

4/5(2-stroke)

1999-11

9-45302

4/5/6(4-stroke)

1992-11

9-45302

8/9.8 (2-stroke)

2003-06

9-45401

9-48317

9-43212

8/9.8 (4-stroke)

2003-06

9-45401

9-48317

9-43212

25,30,35,40

9-45400

70,90

9-45402

120-140 (2 Stroke)

9-45402

YAMAHA IMPELLER APPLICATIONS

98

Model / HP

Year

Impeller

Water Pump Kit

Water Pump Hsg

Water Pump Kit w/Hsg

2

1984-2002

9-45604

F2.5

2003

9-45615

4

1984-98

9-45611

F4

1999-Up

9-45611

F4

2002-Up

9-45611

9-48619

9-43263

5

1984-02

9-45611

6

1986-00

9-45610

F6

2001-Up

9-45614

9-48613

8

1984-Up

9-45610

F8

2001-Up

9-45614

9-48613

T8

2001-Up

9-45607

9-48613

9.9 / 15

1984-95

9-45605

9-48600

9.9 / 15

1996-00

9-45607

9-48617

9.9 / 15

2000-Up

9-45607

9-48609

F9.9

1985-96

9-45605

9-48600

F9.9

1997-Up

9-45605

9-48605

F9.9 (2D) suffix

2005-Up

9-45607

9-48617

FT9.9

1985-90

9-45605

9-48600

T9.9

1991-96

9-45605

9-48600

T9.9

1997-03

9-45605

9-48605

T9.9 (2D) suffix

2005-Up

9-45607

9-48617

F15

1998-Up

9-45607

9-48617

20

1996-97

9-45613

25

1984-87

9-45600

25 (2 cyl)

1988-Up

9-45613

25 (3 cyl)

1996-02

9-45601

9-48612

C25

1990-97

9-45600

F25

1998-Up

9-45601

9-43262

T25

2001-Up

9-45601

9-48610

30

1984-86

9-45600

30

1987-95

9-45601

30

1996-02

9-45601

9-48612

C30

1989-92

9-45600

C30

1993-97

9-45601

9-43262

F30

2001-Up

9-45601

9-48610

40

1984-94

9-45601

40

1995-Up

9-45602

C40 (2 cyl)

1990-97

9-45606

9-48604

C40 (3 cyl)

1997-02

9-45602

P40

1998

9-45603


OUTBOARD COOLING SYSTEM PARTS YAMAHA IMPELLER APPLICATIONS (CONTINUED) Model / HP

Year

Impeller

Water Pump Kit

Water Pump Hsg

Water Pump Kit w/Hsg

F40 (4 cyl)

1999

9-45602

F40 (3 cyl)

2000-Up

9-45601

9-48610

E48

1995-00

9-45602

9-48607

50

1984-94

9-45601

50

1995-Up

9-45602

C50

1998-01

9-45602

F50

1995-Up

9-45602

FT50B

2001-Up

9-45612

T50

1996-Up

9-45602

P50

1987-94

9-45601

P50

1995-96

9-45602

C55

1989-95

9-45602

60

2001-03

9-45602

60

2004-Up

9-45603

F60

2002-Up

9-45602

P60

1991-99

9-45602

���

C60

1996-01

9-45602

E60

1995-96

9-45602

E60

1997-00

9-45602

9-48606

FT60B

2001-Up

9-45612

T60

2003-Up

9-45602

C70

2000-01

9-45602

70

1984-03

9-45602

70

2004-Up

9-45603

C75

1994-96

9-45603

9-48602

9-43251

9-48616

C75

1997-99

9-45604

E75

1995-99

9-45604

9-48602

E75

2000

9-45604

F75

2003-Up

9-45612

9-48608

P75

1996-99

9-45603

P75

1996

9-45603

9-48602

C80

1997

9-45603

— —

F80

1999-02

9-45612

9-48608

FT80A

2001-Up

9-45612

C85

1989-97

9-45603

9-48602

9-43251

9-48616

CV85

1989-91

9-45603

9-48602

9-43251

9-48616

90

1984-96

9-45603

9-48602

9-43251

9-48616

90

1997-Up

9-45603

9-43251

B90

1997-99

9-45603

C90

1997-01

9-45603

F90

2003-Up

9-45612

9-48608

F100

1999-02

9-45612

9-48608

FT100A

2001-Up

9-45612

115

2002-Up

9-45609

9-43252

9-48615

F115 & LF115

2000-Up

9-45609

9-48611

9-43252

130

2002-04

9-45609

9-43252

9-48615

150

1984-91

9-45609

9-48601

9-43250

9-48614

150

1992-Up

9-45609

9-48603

9-43252

L150

1986-91

9-45609

9-48601

9-48614

L150

1992-99

9-45609

9-48603

99


OUTBOARD COOLING SYSTEM PARTS YAMAHA IMPELLER APPLICATIONS (CONTINUED)

100

Model / HP

Year

Impeller

Water Pump Kit

Water Pump Hsg

LX150

1999-05

9-45609

9-48603

Water Pump Kit w/Hsg —

LZ150

2001-Up

9-45609

9-48603

9-43252

9-48618

P150

1986-91

9-45609

9-48601

9-43250

9-48614

P150

1992-99

9-45609

9-48603

9-43252

PX150

1999

9-45609

9-48603

9-43252

9-48618

SX150

1999-05

9-45609

9-48603

9-43252

9-48618

V150

2000-Up

9-45609

9-48603

9-43252

VX150

2000-05

9-45609

9-48603

9-48618

VZ150

2001-Up

9-45609

9-48603

9-43252

9-48618

Z150

2001-Up

9-45609

9-48603

9-43252

9-48618

175

1984-91

9-45609

9-48601

9-43250

9-48614

175

1992-00

9-45609

9-48603

9-43252

9-48618

P175

1994-99

9-45609

9-48603

9-43252

VZ175

2001-Up

9-45609

9-48603

9-43252

9-48618

Z175

2001-Up

9-45609

9-48603

9-43252

9-48618

200

1984-91

9-45609

9-48601

9-43250

9-48614

200

1992-99

9-45609

9-48603

9-43252

9-48618

F200/LF200

2002-Up

9-45609

9-48603

9-43252

9-48618

L200

1986-91

9-45609

9-48601

9-43251

9-48614

L200

1992-99

9-45609

9-48603

9-43252

9-48618

LX200

1999-05

9-45609

9-48603

9-43252

9-48618

LZ200

2000-Up

9-45609

9-48603

9-43252

9-48618

P200

1991-99

9-45609

9-48603

9-43252

SX200

1999-05

9-45609

9-48603

9-43252

9-48618

V200

1998-99

9-45609

9-48603

9-43252

VX200

2000-05

9-45609

9-48603

9-48618

VZ200

2001-Up

9-45609

9-48603

9-43252

9-48618

Z200

2000-Up

9-45609

9-48603

9-43252

9-48618

225

1990-91

9-45609

9-48601

9-43250

9-48614

225

1992-97

9-45609

9-48603

9-43252

F225/LF225

2002-Up

9-45609

9-48603

9-43252

9-48618

V225

1998-99

9-45609

9-48603

9-43252

VX225

2000-05

9-45609

9-48603

9-43252

9-48618

L225

1994-99

9-45609

9-48603

9-43252

LX225

2000-02

9-45609

9-48603

9-43252

S225

1994-99

9-45609

9-48603

9-43252

SX225

2000-02

9-45609

9-48603

9-43252

VZ225

2003-Up

9-45609

9-48603

9-43252

250

1990-96

9-45609

9-48603

9-43252

L250

1990-2002

9-45609

9-48603

9-43252

LZ250

2003-Up

9-45609

9-48603

9-43252

9-48618

S250

1997-2002

9-45609

9-48603

9-43252

VX250

2002-05

9-45609

9-48603

9-43252

9-48618

VZ250

2003-Up

9-45609

9-48603

9-43252

Z250

2003-Up

9-45609

9-48603

9-43252

9-48618

LZ300

2003-Up

9-45609

9-48603

9-43252

9-48618

VZ300

2003-Up

9-45609

9-48603

9-43252

Z300

2003-Up

9-45609

9-48603

9-43252

9-48618

Z300 (6D0)

2003-Up

9-45609

9-48603

9-43252

9-48618

V6 Special

1984-86

9-45609

9-48601

9-43250

9-48614

V6 Excel

1987-89

9-45609

9-48601

9-43250

9-48614


OUTBOARD INTERNAL ENGINE PARTS MARINE OIL FILTERS All oil filters are not created equal. Mallory Marine oil filters are designed to meet the requirements of the marine engines they are engineered to protect. Oil Filter Features: • High efficiency filter media removes harmful particles from your engine oil to prevent premature wear of internal bearing and components • High filtration capacity holds up to 45% more dirt than another leading national brand. • Engineered to meet or exceed all OEM specifications

9-57800 Marine Oil Filter Replaces: Mercury 35-822626Q03

9-57810 Marine Oil Filter Replaces: Honda 15400-P0H30, 15400-P0H-305PE

9-57804 Marine Oil Filter Replaces: Mercury 35-822626Q04, Honda 15400-PFB-004, Nissan/ Tohatsu 3R0-07615-0, Yamaha 5GH13440-00-00

9-57813 Marine Oil Filter Replaces: Johnson 434839

9-57807 Marine Oil Filter Replaces: Suzuki 16510-05240

9-57814 Marine Oil Filter Replaces: Johnson/Evinrude 5033539, 778886, Suzuki 1651090J00, 16510-61A20-MHL

9-57808 Marine Oil Filter Replaces: Mercury 35-822626T7, Yamaha 69J-13440-01-00

9-57815 Marine Oil Filter Replaces: Johnson/Evinrude 5033919, 778887, Suzuki 16510-92J00, 16510-82703

9-57816 Oil Filter Replaces: Mercury 35-883701K01 Fits: Verado models

9-57817 Marine Oil Filter Replaces: Suzuki 16510-87J00 & Johnson/Evinrude 778885 Fits: DF25, 30, 40, 50, 60, 70 1999 & Up

9-57818 Marine Oil Filter Replaces: Suzuki 16510-93J00 Fits: DF200, 225, 250 Before 2007

9-57819 Marine Oil Filter Replaces: Suzuki 16510-96J00 Fits: DF150, 175, 200, 225, 250, 300 2007 & Up

9-57821 Marine Oil Filter Replaces: Mercury 35-877767K01 Fits: Mercury 135/150/175/200HP Verado L4

9-57822 Marine Oil Filter Replaces: Mercury 35-877761K01 Fits: Mercury 75/90/115 4-Stroke L4

9-57823 Marine Oil Filter Replaces: Mercury 35-877769K01 Fits: Mercury 200/225/250/275HP Verado L6

9-57725 Filter, Air Replaces: Mercury 35-853333T Fits: 115-225 DFI

9-57726 Filter, Air Replaces: Mercury 35-896247 Fits: 135/150/175 4-Stroke Verado (S/N 1B227000 & Up)

See page 102-103 for applications charts

101


OUTBOARD INTERNAL ENGINE PARTS HONDA 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models BF8/BFP8, BF9.9/BFP9.9, BF/BFP15 BF20, D3, D4 BF25A, BF30A, BF35AM, BF40A BF45AM, BF50 BF75, BF90, BF115, BF130, BF135 BF150, BF200, BF225

Years ALL ALL ALL (except AW series & up) ALL (except AW series & up) ALL ALL

OEM Part # 15400-PFB-014 15400-PFB-014 15400-PFB-014 15400-PFB-014 15400-PLM-A01PE, 15400-P0H-305PE 15400-PLM-A01PE, 15400-P0H-305PE

Mallory Part # 9-57804 9-57804 9-57804 9-57804 9-57810 9-57810

JOHNSON/EVINRUDE 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models 9.9 / 15 (OMC Built) 25/30 40/50 60 70 90-115 EFI 140 EFI

Years 1995-2001 2000-2001 1999-2002 2002 & Up 2001 & Up 2003 & Up 2003 & Up

OEM Part # 434839 5031411 5031411 5031411 5031411 5033539 5033919

Mallory Part # 9-57813 9-57808 9-57808 9-57808 9-57808 9-57814 9-57815

MERCURY 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models 8/9.9 / 15 15/20 (351cc) 25 (492cc) 25 (498cc) 30 (747cc) 30 (492cc) 40 3Cyl. (747cc) 50 (935cc) 40/50/60 4Cyl. (996cc) 75/90 75/90 EFI (1596cc) 115 EFI (1741cc) 75/90/115 hp EFI (1731cc) 225 EFI Verado 4Cyl. Verado 6Cyl. Verado 6Cyl. (extra capacity)

Years S/N G760300 & Up All All All All All All All All Carbureted S/N 1B366822 & Below S/N 1B366822 & Below S/N 1B366823 &Up ALL ALL ALL ALL

OEM Part # 35-822626Q1, 35-822626Q03 35-822626Q1, 35-822626Q03 35-822626Q1, 35-822626Q03 35-822626K04 35-822626K04 35-822626Q1, 35-822626Q03 35-822626K04 35-822626K04 35-822626K04 35-822626K04 35-822626K04 35-822626K04 35-877761K01 35-822626T 7, 35-8226267 35-877767K01 35-877769K01 —

Mallory Part # 9-57800 9-57800 9-57800 9-57804 9-57804 9-57800 9-57804 9-57804 9-57804 9-57804 Ye Laboar Parts 9-57804 r Wa rran&t y 9-57804 9-57822 9-57808 9-57821 9-87823 9-57816

2

Yea Laborr Parts & Warra nt

y

NISSAN/TOHATSU 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models 9.8 - 30 hp

Years ALL

OEM Part # 3R0-07615-0

SUZUKI 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models DF9.9, DF15 DF25/30, DF40/50, DF60/70, DF400/500 DF90/115 DF140 DF200, 225, 250 DF150, 175, 200, 225, 250, 300

Years ALL ALL ALL ALL Before 2007 2007-Up

2

Mallory Part # 9-57804

OEM Part # 16510-05240 16510-87J00 16510-61A20-MHL, 16510-90J00 16510-92J00, 16510-82703 16510-93J00 16510-92J00, 16510-82703

Year

Mallory Part # Pa9-57807 rts L War& rantaybor 9-57817 9-57814 9-57815 9-57818 9-57819

2 2

SERVICE, QUALITY, VALUE, YE

AR

PERFORMANCE Parts La War& rantybor

All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty. 102

YEAR

Part s Warr& Labor anty


OUTBOARD INTERNAL ENGINE PARTS YAMAHA 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models F15 F15 F20 F25 F25 T25 F30 F40 F40 F50, T50 F50, T50 F60 T60 F75 F80 F80 F90 F100 F100 LF115 L/LF150/200/225/250

Years 1998-1999 2000-2005 1998-99 1998-99 2000-2005 2001-2005 2001-2005 1999-2000 2001-2005 1996-99 2000-2005 2002-2005 2003-2005 2003-2005 1999 2000-2003 2003-2005 1999 2000-2002 2000-2005 ALL

OEM Part # 3FV-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 69J-13440-00-00

Mallory Part # 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57808

OUTBOARD MANUAL START COMPONENTS

!

NEW

9-50000 Starter Handle Assembly Replaces: Yamaha 689-15755-01-00 + 6G1-15779-00-00 Fits: 15 HP & Up, 1988 & Up

!

NEW

9-51002 Spring, Recoil Starter Replaces: Yamaha 67D-15713-00-00 Fits: F2.5 2003 & Up, F4 1999 & Up

!

NEW

9-50001 Starter Handle Assembly Replaces: Yamaha 6G1-15755-00-00 + 6G1-15779-00-00 Fits: 2.5-9.9 HP, 1988 & Up

!

NEW

9-51000 Spring, Recoil Starter Replaces: Mercury/Nissan/Tohatsu 24-804024T07, 3AA-05004-0 Fits: Mercury 8/9.9 Ser. 0R042475 & Up Tohatsu 8/9.8

!

NEW

9-51001 Spring, Recoil Starter Replaces: Yamaha 63V-15713-00-00 Fits: F9.9/15 1996 & Uo, F6/8 2001 & Up

!

NEW

9-51003 Spring, Recoil Starter Replaces: Yamaha 66T-15713-00-00 Fits: F30/40 2000 & Up, F25 2006 & Up T40 Enduro (International)

INTERNAL ENGINE COMPONENTS • Precision ground bearing from the finest quality high carbon bearing quality steel • Forged connecting rods heat treated and precision machined to precise tolerances • Many manufactured by OEM suppliers and meet or exceed OEM specifications

9-51100 Bearing, Connecting Rod Replaces: Johnson/Evinrude 387787 Fits:Crank End V-4, V-6 Crossflow & 60 Degree Engines

9-51103 Bearing, Connecting Rod Replaces: Johnson/Evinrude 395627, 388595 Fits: Piston End 18-235 HP V-6

9-51104 Retainer Set Replaces: Johnson/Evinrude 396041 Fits: V-4 / V-6

9-51105 Bearing, Lower Main Replaces : Johnson/Evinrude 330854 Fits: 25-35 hp

103


OUTBOARD INTERNAL ENGINE PARTS

9-51106 Bearing, Lower Main Replaces : Johnson/Evinrude 385503 Fits: V4 & V6

9-51200 Bearing, Lower Main Replaces: Mercury 30-43011T Fits: 75/90/100/115

9-51201 Bearing, Upper Main Replaces: Mercury 30-62567T Fits: 75/80 4cyl, 90/115/140 inline 6 cyl

9-51203 Bearing, Upper/Lower Main Replaces: Mercury 30-64424T Fits: 50/60/65/70

9-51204 Bearing, Lower Main Replaces: Mercury 30-67923T Fits: V6

9-51206 Bearing, Connecting Rod Replaces: Mercury 31-43012A1 Fits: 70, 75, 80, 90, 100, 115, L3, L4, 3.0L

9-51209 Bearing, Lower Main Replaces: Mercury 31-74248T Fits: 1.500” OD V135/V150/ V175/V200 Carb

9-51211 Bearing, Connecting Rod Replaces: Mercury 31-62596A1

9-51213 Bearing, Wrist Pin Replaces: Mercury 29-818291, 29-818391001 Fits: Top-Guided Piston

9-51214 Bearing, Wrist Pin Replaces: Mercury 29-822553 Fits: V-6 Top-Guided Piston

9-51215 Bearing, Center Main Replaces: Mercury 31-16756A6 Fits: V-6 1.375” OD x 3.318” OD

9-51202 Bearing, Upper/Lower Main Replaces: Mercury 30-63742T Fits: 115/140/150 inline 6cyl, 30/40/50/60/75/80

104


OUTBOARD INTERNAL ENGINE PARTS

9-51216 Bearing, Wrist Pin Replaces: Mercury 29-67483 Fits: V-6 Bottom Guided Piston

9-75113 Bearing, Lower Main Replaces: Mercury 30-63326T Fits: Older 115, 140, 150 HP Inline Engines

9-51400 Bearing, Connecting Rod Replaces: Yamaha 93310-323V6 Fits: 1993 & Later V-4, V-6 90 Degree

9-51401 Bearing, Connecting Rod Replaces: Yamaha 93310-620V5 Fits:Crank End, 9.9/15 B/D/FMH

9-75114 Bearing, Lower Main Replaces: Mercury 30-88957T Fits: V-6

9-51403 Bearing, Connecting Rod Replaces: Yamaha 93310-730V8 Fits:Crank End, 48, 55, 90 HP 3 Cylinder

9-51404 Bearing, Center Main Replaces: Yamaha 93310-835U8 Fits:75, 85, 95 HP 3 Cylinder

9-51405 Bearing, Connecting Rod Replaces: Yamaha 93310-836U0 Fits: 115, Tuna Special

9-51406 Bearing, Connecting Rod Replaces: Yamaha 93310-836V2 Fits: Crank End, V-4 & V-6 90 Degree

9-51408 Bearing, Thrust Replaces: Yamaha 93341-214U1 Fits: 9.9/15

9-51409 Bearing, Rod Replaces: Yamaha 93602-20M02 Fits: Piston End 25-30 1984-86 / 40-50 1984-85

9-51410 Bearing, Upper Main Replaces: Yamaha 93310-636U4 Fits: 75-90 3cyl.

105


OUTBOARD INTERNAL ENGINE PARTS

9-51411 Bearing, Rod Replaces: Yamaha 93603-21111 Fits: Piston End 40/50/55 2cyl. / 90 3cyl. V4 & V6

9-52210 Bolt, Connecting Rod (2/pkg) Replaces: Mercury 10-93886 Fits: V-6 Bottom guided pistons

9-52211 Bolt, Connecting Rod Replaces: Mercury 10-91012 Fits: Outboards

ENGINE PORT POLISHING TOOL KIT

The Port Polishing Kit is designed for use on cast iron and aluminum components. This kit allows you to do your own detailed porting, polishing, and removal of flashing on all engine parts with the use of an electric drill. The kit contains (1) tapered cutting stone, (1) 1� diameter mini grind-flex flat wheel, (31) grind-polishing rolls (assorted sizes), and (3) various length mandrels. Mallory #

Application

9-56003

Engine Port Polishing Kit

CONTROL BOX PARTS

!

NEW

9-71000 Lever, Control Box Replaces: Mercury 34682

9-71100 Cam, Control Box Replaces: OMC 397272

!

NEW

9-71101 Lever, Control Box Replaces: OMC 390610

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 106


OUTBOARD INTERNAL ENGINE PARTS MERCURY POWERHEAD SEAL & O-RING APPLICATIONS POWERHEAD OIL SEALS HP 4 10/15/20/25 20 20 30 30JET MK35 A 35 35 35 40 40 40 40 40 40 45 45 45 JET 50 50 50/60 50/55/60 60 65 65 ‘ 65 65 65 JET 70 70 70 75 75 75 80 80 80 80 80 JET 85 85 90 90 90 90 95 100 100BP 100 100 105JET 110 115 115 125 135 135 140 140JET

Cyl. 1 2 2 2 2 2 2 2 2 2 4 2 2 2 2 4 4 4 3 4 4 3 3 6 4 4 3 3 3 6 3 3 4 3 3 6 4 4 3 4 6 4 6 6 3 3 6 6 6 4 4 V-6 6 6 6 6 6 V-6 6 V-6

Begin Serial # 5589202 1290910 1558310 2031774 1271885 C159200 1217222 1356948 1571114 6445653 1279665 2874704 3336256 4117710 5556230 C159200 1476510 5531630 ALL 1421113 2855514 6426681 D000750 1303411 1542745 2803562 3293184 3547987 D283222 1296411 4571652 A996142 6432901 A996142 D283222 1335465 2559001 4831999 A996142 D283222 1460999 3493913 1766824 4845301 A996142 D283221 1869776 1464949 2641855 B209468 D283222 D082000 1870204 2836019 3525441 2314956 2839369 A904646 3293234 D082000

End Serial # UP 1499331 2031773 2827677 1356947 UP 1271884 1571113 2874703 UP 2874703 3336257 4117709 5556229 6445653 UP 1531568 UP — 2858813 UP D000750 UP 1542744 2803561 3293183 3547986 4571651 UP 1566239 6428680 UP A996141 D283221 UP 1566239 4831998 UP UP UP 1766823 4831998 1869775 A996141 D283221 UP 2318585 2836018 3253111 D283221 UP UP 2314955 3525440 C100000 3253111 3293233 UP UP UP

Upper Crank — — — — 9-76100 9-76100 9-76100 9-76100 — 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 — 9-76100 9-76100 9-76100 — 9-76100 9-76100 9-76100 9-76100 9-76100 — 9-76100 9-76100 — 9-76100 — — 9-76100 9-76100 9-76100 — — 9-76100 9-76100 9-76100 9-76100 — — 9-76100 9-76100 9-76100 — — 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100

Qty. 1 — — — 1 1 1 1 — 1 1 1 1 1 1 1 1 1 — 1 1 1 — 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Lower Crank — 9-76108 9-76108 9-76108 9-76100 9-76100 9-76100 9-76100 9-76100 (lower) 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 (inner) 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 (outer) 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100

POWERHEAD O-RINGS Qty. — 1 2 2 1 2 1 1 1 2 1 2 1 1 2 2 1 2 1 1 2 2 1 1 1 2 2 2 1 1 2 1 2 1 1 1 2 2 1 1 1 2 1 2 1 1 1 1 2 1 1 2 1 2 2 1 2 2 2 2

Upper End Cap — — — 9-76540 9-76540 9-76540 9-76540 9-76540 9-76552 9-76549 9-76540 9-76549 9-76549 9-76549 9-76549 9-76540 9-76540 9-76540 9-76554 9-76540 9-76540 — — 9-76540 9-76552 9-76552 9-76549 — — 9-76540 — — 9-76549 — — 9-76540 9-76549 9-76549 — — 9-76540 9-76549 9-76552 9-76549 — — 9-76552 9-76552 9-76552 — — 9-76516 9-76552 9-76549 9-76549 9-76549 9-76549 9-76516 9-76549 9-76516

Lower End Cap 9-76520 — — — 9-76540/9-76561 9-76546 9-76540 9-76540/9-76561 9-76540 — 9-76540/9-76561 — — — — 9-76546 9-76540/9-76561 9-76540 — 9-76540 9-76540 9-76546 9-76554 9-76540 9-76540 9-76540 9-76546 9-76546 — 9-76540 9-76546 — 9-76546 — — 9-76540 9-76540 9-76546 — — 9-76540 9-76546 9-76540 9-76546 — — 9-76540 9-76540 9-76549 — — — 9-76540 9-76540 9-76546 9-76540 9-76540 — 9-76546 —

© Fits most models

107


OUTBOARD INTERNAL ENGINE PARTS MERCURY POWERHEAD SEAL & O-RING APPLICATIONS (CONTINUED) POWERHEAD O-RINGS

POWERHEAD OIL SEALS HP

Cyl.

Begin Serial #

End Serial #

Upper Crank

Qty.

Lower Crank

Qty.

Upper End Cap

Lower End Cap

150

6

3502806

5327662

9-76100

1

9-76100

2

9-76549

9-76546

150

V-6

4868998

6042945

9-76100

1

9-76100

2

150

V-6

6042946

UP

9-76100

1

9-76100

2

9-76516

175

V-6

4301235

5875203

9-76100

1

9-76100

2

175

V-6

5875204

6618751

9-76100

1

9-76100

2

175

V-6

6618751

UP

9-76100

1

9-76100

2

9-76516

200

V-6

4839034

5875303

9-76100

1

9-76100

2

200

V-6

5875303

6073191

9-76100

1

9-76100

2

200

V-6

6073192

UP

9-76100

1

9-76100

2

9-76516

220

V-6

B117316

UP

9-76100

1

9-76100

2

9-76516

225

V-6

5628O28

UP

9-76100

1

9-76100

2

© Fits most models

JOHNSON/EVINRUDE POWERHEAD SEAL & O-RING APPLICATIONS POWERHEAD OIL SEALS HP 20/25 25/35 28/30/35 28/30/35 28/30/35 35 40 40 40C 45C 50 55 55 55C 60 60 65 (3cyl) 65C 70 (Large gearcase) 75 75 85 90 90 90 (Seadrive) 100 100 110 115 125 125C (ESX) 140 155C 175 185 200 235 © Fits most models

108

Years 1990-95 1978 1976-77 1979-89 1990-95 1987 1974-75 1976-85 1981-86 1988-94 1971-89 1968-71 1972-83 1984-85 1970-85 1989-90 1972-73 1984-89 1974-85 1975-84 1985-88 1969-80 1981-83 1984-94 1985-90 1969-71 1971-80 1986-88 1969-85 1971-72 1989 1977-84 1984-85 1977-85 1984-85 1976-83 1978-85

Upper Crankcase — — — — — — — — — — — — — — — — — — — — — — — 9-76220 — — — — — — 9-76220 — — — — — —

Lower Crankcase — — — — — — 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 — 9-76212 9-76212 — 9-76212 — 9-76212 9-76212 9-76212 9-76212 — 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212

POWERHEAD O-RINGS Upper Crankcase 9-76539 — — — 9-76539 9-76532 — — — — — 9-76507 — — 9-76533 — 9-76532 9-76532 9-76532 9-76532 9-76532 — — — — 9-76507 — — — — — — — — — — —

Lower Crankcase — 9-76511 9-76553 9-76553 9-76553 — — — — — — — — — — 9-76543 — — — — — — — — — — — — — — — — — — — — —


OUTBOARD GASKETS & GASKET SETS Mallory Marine offers better late model coverage for outboards than most other aftermarket companies including coverage for import engines such as Yamaha, Nissan/Tohatsu and Suzuki in addition to the most common domestic models. Every gasket sealing application is unique in its own way that’s why our gaskets are manufactured from the latest in high tech materials to achieve the best performance for each specific application.

OUTBOARD GASKET FEATURES: • Head gaskets with Stainless Steel fire rings • Silicone beading in critical hard to seal areas • Advanced micro-pore technology materials in many applications for ultimate performance • Complete kits offer fast convenient ordering to complete the repair properly • Viton Crankshaft seals provided in many or our kits last longer than original equipment parts

9-60110 Drain Plug Gasket Assortment Kit Fits: Mercury, Johnson/Evinrude, Yamaha, Suzuki & Nissan/Tohatsu Kit includes 50 each of the following drain plug gaskets. Mallory #

OEM

OEM Part #

Mallory #

OEM

OEM Part #

9-60100

Yamaha

90430-08020-00

9-60103

Nissan/Tohasu

332600060M

9-60101

Mercury/OMC

12-19183-3/307552

9-60202

Suzuki

09168-10022

9-60102

Volvo Penta

804261

9-60408

OMC

311598

CYLINDER HEAD GASKETS - CHRYSLER/FORCE

9-63800 Cylinder Head Gasket Replaces: Chrysler/Force 27-820438 Fits: 70, 75, 85, 90 HP

9-63801 Cylinder Head Gasket Replaces: Chrysler/Force 27-824615-2 Fits: 90, 120, 125 HP

9-63803 Cylinder Head Gasket Replaces: Chrysler/Force 27-F513529 Fits: 25, 35 HP

9-63805 Cylinder Head Gasket Replaces: Chrysler/Force 27-F691529-1 Fits: 45, 50 HP

9-63806 Cylinder Head Gasket Replaces: Chrysler/Force 27-F694529-1 Fits: 150 HP

9-63807 Cylinder Head Gasket Replaces: Chrysler/Force 27-F286529-3 Fits: 9.9/15 HP

9-63804 Cylinder Head Gasket Replaces: Chrysler/Force 27-F658529 Fits: 50 HP

MISCELLANEOUS GASKETS - CHRYSLER/FORCE

9-60040 Gasket, Carb Base Replaces: Force 27-F440906 Fits: 35-150 HP

9-60041 Gasket, Upper Exhaust Replaces: Force 27-F307279-2 Fits: 35-55 HP See page 111 for applications charts

109


OUTBOARD GASKETS & GASKET SETS POWERHEAD GASKET SETS - CHRYSLER/FORCE

9-64000 Powerhead Gasket Set Replaces: Force 27-820725A1 Fits: 3 Cylinder 90 HP, 1999

9-64001 Powerhead Gasket Set Replaces: Force 27-820724A2 Fits: 3 Cylinder 1996-98 Single Carb.

9-64002 Powerhead Gasket Set Replaces: Force 27-809754A1 Fits: 4 Cylinder 1972-94

9-64003 Powerhead Gasket Set Replaces: Force 27-809753A1 Fits: 3 Cylinder 70-90 HP 1970-90

9-64004 Powerhead Gasket Set Replaces: Force 27-820724A2 Fits: 3 Cylinder 1991-95 Single Carb.

9-64005 Powerhead Gasket Set Replaces: Force 27-809122A2 Fits: 3 Cylinder 1995-99

9-64006 Powerhead Gasket Set Replaces: Chrysler/Force For: 40 & 50 HP 1981-87 *88 A models, 45 HP 1974-83, 55 HP 1972-76

9-64007 Powerhead Gasket Set Replaces: Chrysler/Force For: 2 cyl B,C & D models, 40/50 1988

9-64008 Powerhead Gasket Set Replaces: Chrysler/Force For: 2 cyl A,B,C & D models, 50 HP 1989-94

9-64009 Powerhead Gasket Set Replaces: Chrysler/Force For: 2 cyl A, B, C & D models, 50 HP 1995-99

110

See page 111 for applications charts


OUTBOARD GASKET & GASKET SETS CHRYSLER/FORCE OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP

Years/Model

Model/Serial #

Head Gaskets

Powerhead Gasket Set

9.9/15 9.9/15 25 25 30 35 35 40 40 40 40 40 45 50 50 50 50 50 50 55 70 70 70 70 70 75 75 85 85 L-Drive 85 90 90 90 90 90 L-Drive 90 Sportjet 95 Sportjet XR 100 105 115 120 120 120 120 L-Drive 120 Sportjet 125 125 125 125 125 130 140 150 150

1984-92

A,B

9-63807

1992-98 1996-98 1989 1979-82 1976-84 1986-91 1981-87 1988 1988 1992 1992-99 1974-83 1981-87 1988 1987-88 1988-89 1989-94 1995-99 1972-76 1970-73 1979-80 1991-92 1992-95 1999 1974-83 1996-98 1970-89 1985 1989 1974-77, 1983 1989-90 1991-94 1995-99 1990-91 1993-95 1996-97 1979-81, 83 1972-78, 1982 1977-83 1971-77 1990-92 1990-99 1990-92 1995-99 1983-88 1983-89 1986-89 1988-89 1989 1974-77 1978-83 1989-92 1989-94

E000001 & Up E127700 & Up A, B

9-63807 — 9-63803 9-63803 9-63803 9-63803 9-63804 9-63804 9-63804 9-63803 9-63803 9-63804 9-63802 9-63802 9-63804 9-63804 9-63805 9-63805 9-63804 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63806 9-63806

— — — — — — 9-64006 9-64007 — — — 9-64006 9-64006 9-64006 9-64007 — 9-64008 9-64009 9-64006 9-64003 9-64003 9-64004 9-64004 9-64000 9-64003 9-64001 9-64003 9-64003 9-64003 9-64003 9-64004 9-64000 9-64005 9-64004 9-64004 9-64005 9-64002 9-64002 9-64002 9-64002 9-64002 — — — 9-64002 9-64002 9-64002 9-64002 9-64002 9-64002 9-64002 — —

A,B,C A B,C, & D C E000001 & Up

A B,C,D A A,B,C,D A,B,C,D

B,C E000001 & Up

E138600 & Up A,B,C D,E,F,G,H A,B,D C,E, E000001 & Up E000001 & Up A,B,C,D E023150-E138599 E141089 & Up

A,C E000001 & Up A,B,C,D XR, XR2 A B C D,E

A, C E000001 - E093699

111


OUTBOARD GASKET & GASKET SETS GASKETS - HONDA

9-61670 Seal, Valve Stem Replaces: Honda 12209-KL4-005, 12209-GB4-681 Fits: 9.9-20 Intake & Exhaust / 90 HP Intake

9-61671 Seal, Valve Stem Replaces: Honda 12209-MB9-003 Fits: 90 HP Exhaust

9-61672 Seal, Valve Stem Replaces: Honda 12210-PZ1-004, 12211-PZ1-004 Fits: 115-130 Intake & Exhaust

CYLINDER HEAD GASKETS - JOHNSON/EVINRUDE

9-63820 Cylinder Head Gasket Replaces: Johnson/Evinrude 328623 Fits: V-4 Looper Small Bore

9-63821 Cylinder Head Gasket Replaces: Johnson/Evinrude 329836 Fits: 3 cyl. 1986-Up

9-63822 Cylinder Head Gasket Replaces: Johnson/Evinrude 331211 Fits: V-6 Looper Small Bore

9-63823 Cylinder Head Gasket Replaces: Johnson/Evinrude 332010 Fits: 2.5-4 HP

9-63824 Cylinder Head Gasket Replaces: Johnson/Evinrude 333554 Fits: V-8 Looper

9-63825 Cylinder Head Gasket Replaces: Johnson/Evinrude 333670 Fits: V-6 Looper Big Bore

9-63826 Cylinder Head Gasket Replaces: Johnson/Evinrude 340115 Fits: V-4 Looper Big Bore

9-63827 Cylinder Head Gasket Replaces: Johnson/Evinrude 313413 Fits: 55-75

9-63828 Cylinder Head Gasket Replaces: Johnson/Evinrude 318358 Fits: V-4 Crossflow

9-63829 Cylinder Head Gasket Replaces: Johnson/Evinrude 320745 Fits: 150-235

9-63830 Cylinder Head Gasket Replaces: Johnson/Evinrude 329419 Fits: 18-35

9-63831 Cylinder Head Gasket Replaces: Johnson/Evinrude 329786 Fits: V-8 Looper

9-63832 Cylinder Head Gasket Replaces: Johnson/Evinrude 330818 Fits: 9.9-15

9-63833 Cylinder Head Gasket Replaces: Johnson/Evinrude 335359 Fits: 40. 50, 60 HP

9-63834 Cylinder Head O-Ring Replaces: Johnson/Evinrude 335523 Fits: 150-175 Eagle & Ficht 1991-Up

112


OUTBOARD GASKET & GASKET SETS AIR BOX GASKETS - JOHNSON/EVINRUDE

9-60415 Gasket, Air Box Replaces: Johnson/Evinrude 314115 Fits: 70/75 hp

9-60416 Gasket, Air Box Replaces: Johnson/Evinrude 321183 Fits: V-6

9-60417 Gasket, Air Box Replaces: Johnson/Evinrude 321722 Fits: V-4

9-60418 Gasket, Air Box Replaces: Johnson/Evinrude 321794 Fits: 3 cyl

9-60419 Gasket, Carb to Air Box Replaces: Johnson/Evinrude 333008 Fits: 3 cyl

9-60429 Gasket, Carb to Air Box Replaces: Johnson/Evinrude 312497 Fits: 2 cyl.

9-60450 Gasket, Throtlle Body Replaces: Johnson/Evinrude 332319 Fits: 185/200/225

9-60463 Gasket, Air Box Replaces: Johnson/Evinrude 319771 / 386573 Fits: V-4 & V-6

CARBURETOR & FUEL PUMP GASKETS - JOHNSON/EVINRUDE

9-60427 Gasket, Carb Base Replaces: Johnson/Evinrude 325092 Fits: 2 & 3 cyl.

9-60428 Gasket, Carb Base Replaces: Johnson/Evinrude 327707 Fits: V-4/V-6

9-60436 Gasket, Fuel Pump Replaces: Johnson/Evinrude 303615 Fits: 2 cyl.

INTAKE & REED BLOCK GASKETS - JOHNSON/EVINRUDE

9-60426 Gasket, Bypass Replaces: Johnson/ Evinrude 307133 Fits: V-4/V-6 Crossflow

9-60437 Gasket, Intake Replaces: Johnson/Evinrude 315578

9-60438 Gasket, Intake Replaces: Johnson/Evinrude 319174 Fits: V-4

9-60439 Gasket, Intake Replaces: Johnson/Evinrude 326926 Fits: 3 cyl.

113


OUTBOARD GASKET & GASKET SETS INTAKE & REED BLOCK GASKETS - JOHNSON/EVINRUDE CONTINUED

9-60440 Gasket, intake Replaces: Johnson/Evinrude 335633 Fits: 2 cyl.

9-60441 Gasket, Intake Manifold Replaces: Johnson/Evinrude 329718 Fits V-6

9-60442 Gasket, Intake Manifold Replaces: Johnson/Evinrude 328622 Fits: V-4/V-8

9-60444 Gasket, Outter Leaf Plate Replaces: Johnson/Evinrude 325260 Fits: 9.9/15

9-60446 Gasket, Reed Replaces: Johnson/Evinrude 332266 Fits: V-4/V-6/V-8

9-60447 Gasket, Reed Box Replaces: Johnson/Evinrude 328626 Fits: 120/140 V-4

9-60443 Gasket, Lower Manifold Replaces: Johnson/Evinrude 331532 Fits: V-6

EXHAUST PLATE & COVER GASKETS - JOHNSON/EVINRUDE

9-60430 Gasket, Exhaust Cover Replaces: Johnson/Evinrude 331916 Fits: 3 cyl.

9-60431 Gasket, Exhaust cover Replaces: Johnson/Evinrude 331917 Fits: 3 cyl.

9-60432 Gasket, Exhaust Cover Replaces: Johnson/Evinrude 343863 Fits: 3 cyl.

9-60434 Gasket, Exhaust Replaces: Johnson/Evinrude 317914 Fits: V-4

9-60435 Gasket, Exhaust Replaces: Johnson/Evinrude 317955 Fits: V-4

9-60464 Gasket, Exhaust Baffle Plate Replaces: Johnson/Evinrude 321435 Fits: V-6 Crossflow

9-60433 Gasket, Exhaust Cover Replaces: Johnson/Evinrude 321182 Fits: V-6

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 114


OUTBOARD GASKET & GASKET SETS WATER JACKET & COVER GASKETS - JOHNSON/EVINRUDE

9-60451 Gasket, Water Jacket Replaces: Johnson/Evinrude 315538 Fits: 50/55

9-60452 Gasket, Water Jacket Replaces: Johnson/Evinrude 321028 Fits: V-6

9-60454 Gasket, Water Jacket Replaces: Johnson/Evinrude 318335 Fits: V-4

THERMOSTAT GASKETS - JOHNSON/EVINRUDE

9-60448 Gasket, Thermostat Replaces: Johnson/Evinrude 332369 Fits: V-4

9-60449 Gasket, Thermostat Cover Replaces: Johnson/Evinrude 321184 Fits: V-6

POWERHEAD BASE GASKETS - JOHNSON/EVINRUDE

9-60413 Gasket, Adapter to Base Replaces: Johnson/Evinrude 321727 Fits: V-4

9-60414 Gasket, Adapter to Powerhead Replaces: Johnson/Evinrude 333879 Fits: 185/200/225 hp

9-60420 Gasket, Base Replaces: Johnson/Evinrude 323214 Fits: V-6

9-60421 Gasket, Base Replaces: Johnson/Evinrude Fits: 40/50

9-60423 Gasket, Base Replaces: Johnson/Evinrude Fits: V-4 Looper

9-60424 Gasket, Base Replaces: Johnson/Evinrude 328618 Fits: 3 cyl

9-60425 Gasket, Base Replaces: Johnson/Evinrude 329828 Fits: 60/65

9-60445 Gasket, Powerhead to Lower Unit Replaces: Johnson/Evinrude 330621 Fits: 25/35

9-60422 Gasket, Base Replaces: Johnson/Evinrude 328283 Fits: 25/35

115


OUTBOARD GASKET & GASKET SETS LOWER UNIT GASKETS - JOHNSON/EVINRUDE

9-60408 9-60408-50 (Bulk Pkg 50) Gasket, Drain Plug Replaces: Johnson/Evinrude 311598 Fits: Most OB & OMC Sterndrives

9-60409 Wear Plate Gasket Replaces: Johnson/Evinrude 336530 Fits: 60-75 HP

9-76517 Impeller Housing Seal Replaces: Johnson/Evinrude 315788 Fits: 40 HP & up

9-60404 Shift Housing Gasket Replaces: Johnson/Evinrude 314082 Fits: 50-115 HP

9-60455 Gasket, Shift Housing Replaces: Johnson/Evinrude 324670 Fits: V-4/V-6

9-76511 Seal Ring Gasket Replaces: Johnson/Evinrude 303059 Fits: 40-60

9-60401 Gasket, Water Pump Replaces: Johnson/Evinrude 338484 Fits:V-4/V-6

9-60406 Gasket, Shift Rod Replaces: Johnson/Evinrude 304764 Fits: 25 1984, 25 com 1985-up, 28 1985-98

9-78009 Rubber Seal Replaces: Johnson/Evinrude 328753 Fits: 20-50 HP

9-60402 Impeller Housing Gasket Replaces: Johnson/Evinrude 319586 Fits: 70/75 HP

9-60400 Shift cover Gasket Replaces: Johnson/Evinrude 911878 Fits: OMC Cobra

9-76509 O-Ring, Shift Rod Replaces: Johnson/Evinrude 301877

POWERHEAD GASKET SETS - JOHNSON/EVINRUDE

9-64100 Powerhead Gasket Set Replaces: Johnson/Evinrude 437779, 439559 Fits: V-4 eagle 1991-99 60 Degree

9-64101 Powerhead Gasket Set Replaces: Johnson/Evinrude 398047, 438904 Fits: 3 cyl. 1986 & Newer See page 118-120 for applications charts

116

9-64102 Powerhead Gasket Set Replaces: Johnson/Evinrude 390078, 439084 Fits: 60, 65, 70, 75


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - JOHNSON/EVINRUDE CONTINUED

9-64103 Powerhead Gasket Set Replaces: Johnson/Evinrude 5000400 Fits: 90-115 V-4 Ficht FFI

9-64104 Powerhead Gasket Set Replaces: Johnson/Evinrude 787131 Fits: 225-250 Ficht FFI 1999 & Newer

9-64105 Powerhead Gasket Set Replaces: Johnson/Evinrude 439202 Fits: 150-175 V-6 Ficht FFI

9-64106 Powerhead Gasket Set Replaces: Johnson/Evinrude 437725 Fits: V-6 Looper Big Bore 1993-Later

9-64107 Powerhead Gasket Set Replaces: Johnson/Evinrude 437155 Fits: V-6 eagle 1991-99 60 Degree

9-64108 Powerhead Gasket Set Replaces: Johnson/Evinrude 436891 Fits: V-6 Looper Big Bore

9-64109 Powerhead Gasket Set Replaces: Johnson/Evinrude 432570 Fits: V-4 Looper Big Bore

9-64110 Powerhead Gasket Set Replaces: Johnson/Evinrude 396750 Fits: V-4 Looper Small Bore

9-64111 Powerhead Gasket Set Replaces: Johnson/Evinrude 391988 Fits: V-6 Crossflow

9-64112 Powerhead Gasket Set Replaces: Johnson/Evinrude 389556, 439085 Fits: V-4 Crossflow

9-64113 Powerhead Gasket Set Replaces: Johnson/Evinrude 393433, 439083 Fits: 25-60 HP

9-64114 Powerhead Gasket Set Replaces: Johnson/Evinrude 433941, 392567 For: 20hp 1985-97, 25 & 35 HP 1979-97

See page 118-120 for applications charts

117


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - JOHNSON/EVINRUDE CONTINUED

9-64115 Powerhead Gasket Set Replaces: Johnson/Evinrude 434381, 394885 For: 175hp 1986-91, 235 HP 1980-85, 2.6L 1982-86

9-64116 Powerhead Gasket Set Replaces: Johnson/Evinrude 398693 For: 3.6L V-8 1990-97

9-64117 Gasket Set, Powerhead Replaces: Johnson/Evinrude 388602 Fits: 115 1973-77, 140 1977

9-64119 Gasket, Set Powerhead Replaces: Johnson/Evinrude 787131 Fits: 225-250 HP Ficht FFI 1999-up

Quality You Can Trust.

www.mallorymarine.com 118


OUTBOARD GASKET & GASKET SETS JOHNSON/EVINRUDE OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP

Years/Model

Head Gaskets

Powerhead Gasket Set

2.5, 3, 4, 4.5, Ultra

1981-93

9-63823

9.9

1974-92

9-63832

10 Com.

1989-90

9-63832

14

1988-90

9-63832

15

1974-92

9-63832

18 Jet

1995-98

9-63830

9-64114

20

1981-99

9-63830

9-64114

25

1979-2003

9-63830

9-64113

28

1986-96

9-63830

9-64114

30

1984-2003

9-63830

9-64114

35

1976-78

35

1979-88

9-63830

9-64114

35 ( D suffix)

1987

9-63833

9-64113

40

1984-97

9-63833

9-64113

40 Com.

1994-97

9-63833

9-64113

45 Com.

1985-97

9-63833

9-64113

45 SS

1987-90

9-63833

48

1987-97

9-63833

9-64113

50

1979-80

9-63833

50

1981-97

9-63833

9-64113

55

1968-69

9-63827

55

1977-79

9-63833

55

1980-97

9-63833

9-64113

55

1995

9-63833

60

1970-71

9-63827

60

1980-85

9-63833

9-64113

60

1986-88

9-63827

9-64102

60