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2013 PARTS CATALOG

MALLORY MARINE TECH SERVICES:

1.216.658.6438

FOR THE SERVICE PROFESSIONAL

List your business here!

Visit our website and register for our FREE national dealer locator service! Visit our website at www.mallorymarine.com for more information.

Mallory Marine is a trademark of Prestolite Performance Cleveland, Ohio ©2012 74731G

www.mallorymarine.com

74731G

family of brands

2013 MALLORY MARINE PARTS CATALOG

DON’T GET LEFT IN THE WAKE!

OVER 180 NEW PRODUCTS!

Service Lubricants electrical ignition

QUALITY ENGINE & DRIVE PARTS

fuel

cooling engine gaskets

WWW.MALLORYMARINE.COM

drive


LIMITED WARRANTY POLICY Mallory Marine is a trademark of Prestolite Performance

MALLORY MARINE HAS THE TOOLS TO MAKE YOU MORE PROFITABLE.

To obtain warranty service for a claim without labor, return the Mallory Marine product along with proof of the date of the original retail purchase, freight prepaid to the distributor from whom the product was purchased, the distributor will then forward the product to Mallory Marine for evaluation. If the product is determined by Mallory Marine to be eligible for warranty, Mallory Marine will credit the distributor and the Distributor will credit the selling dealer. To obtain warranty service for a claim with labor, return the allegedly defective Mallory Marine product and any other related damaged parts, along with proof of the date of the original retail purchase, freight prepaid to: Mallory Marine, 10601 Memphis Ave. #12, Cleveland, OH 44144.

INSIDE

Mallory Marine is the leading supplier of quality engine and drive parts. We offer thousands of quality parts for every brand of Outboard, Inboard, & Sterndrive. No matter what your service or maintenance needs may be, Mallory Marine has the right part at the right price with unparalleled quality and performance.

Mallory Marine hereby warrants to the original retail purchaser, subject to the limitations and conditions incorporated herein, that Mallory Marine Products are free from defects in material and workmanship for a period of two (2) years from the original retail purchase.

Product purchased and properly installed by a Qualified Dealer and determined by Mallory Marine to be defective, may be eligible for labor reimbursement. If the claim for warranty is determined by Mallory Marine to be valid Mallory Marine will advise the dealer of the extent of Mallory Marine’s responsibility. Mallory Marine will settle all labor claims directly with the dealer. Credit for the defective parts and parts related to the warranty repair only, will be issued to the distributor. The distributor will then issue credit to the dealer.

SPINE

The duties and obligations of Mallory Marine under this Limited Warranty are expressly limited to the repair or replacement (at the sole discretion of Mallory Marine) of Mallory Marine products, which, in the sole opinion of Mallory Marine, have been found to be covered under the terms and conditions of this Limited Warranty. Mallory Marine expressly disclaims any duty or obligation to repair or replace any product other than a Mallory Marine product. This Limited Warranty shall become void if it is determined by Mallory Marine, in its sole discretion, that products submitted for warranty consideration failed due to normal wear, or show evidence of abuse, lack of proper maintenance, improper installation, misapplication, alteration in any way whatsoever from their original design or negligence in use. Mallory Marine reserves the right to extend only the fair market value on claims that cannot be rectified due to unavailability of replacements parts. Mallory Marine expressly retains the right to make changes and improvements in any product that it manufactures and sells at any time, without notice and without any obligation to change the catalogs or printed matter. Mallory Marine retains the right to determine, in its sole discretion, whether or not any Mallory Marine product is covered by this Limited Warranty. This Warranty is limited and expressly limits any implied warranty to two (2) years from the date of the original retail purchase on all Mallory Marine products and is nontransferable. Some states or countries do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Ask your Mallory Marine distributor sales representative to show you how he can help you increase your profitability.

WWW.MALLORYMARINE.COM

No person, party or corporate entity other than Mallory Marine shall have the right to determine whether or not this Limited Warranty is applicable to any Mallory Marine product or to authorize any action whatsoever on behalf of Mallory Marine under the terms and conditions of this Limited Warranty. This Limited Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. This Limited Warranty is in lieu of, and expressly excludes, any and all other warranties, express or implied, including any warranty of merchantability or of a fitness for a particular application or purpose.


DEALER INFORMATION POINT OF PURCHASE & MERCHANDISING MATERIALS

#74636G Ignition Wire Set Quick Reference Guide

#74632G Quick Parts Reference Guide

#74634G Engine Oil & Gearcase Capacity Charts

#74546G Inboard Oil Filter Application Guide

#74547G Outboard Oil Filter Application Guide

#74548G Water Separating Fuel Filter Application Guide

#74653G - Oil & Lubricant POP Display Kit Front

Back

(1) Oils & Lubricants Shelf Talker (1) (1) Oils & Lubricants Header Card - 3 ft. x 9 in. * Includes set up instructions and 74634G Quick Reference Guide

(4) Oils & Lubricants Shelf Edges

#74654G - Oil Filter POP Display Kit

Front

Back

(1) Oil Filter Header Card - 3 ft. x 9 in. (1) Oil Filter Shelf Talker (2) Outboard Oil Filter Shelf Edges

* Includes set up instructions, 74546G and 74547G Quick Reference Guides

(1) Inboard Oil Filter Shelf Edges

1


DEALER INFORMATION POINT OF PURCHASE & MERCHANDISING MATERIALS #74655G - Water Separating Fuel Filter POP Display Kit Front

Back

(1) Fuel Filters & Kits Shelf Talker (1) Fuel Filters & Kits Header Card - 3 ft. x 9 in.

* Includes set up instructions and 74548G Quick Reference Guide

(4) Fuel Filters & Kits Shelf Edges

#74656G - Ignition Wires POP Display Kit Front

Back

(1) Promaster速 Ignition Wires Shelf Talker (1) Promaster速 Ignition Wires Header Card - 3 ft. x 9 in. * Includes set up instructions and 74636G Quick Reference Guide

(4) Promaster速 Ignition Wires Shelf Edges

Part # 74636G 74632G 74634G 74546G 74567G 74548G 74450G 74652G 74653G 74654G 74655G 74656G 2

Description Ignition Wire Set Quick Reference Guide Quick Parts Quick Reference Guide Engine Oil & Gearcase Capacity Charts Inboard Oil Filter Application Guide Outboard Oil Filter Application Guide Fuel Water Separator Filters Application Guide Mallory Marine Banner Wire Assortment POP Line Art Diagrams Oil & Lube POP Display Kit Oil Filter POP Display Kit Fuel Filter POP Display Kit Ignition Wire POP Display Kit


MALLORY MARINE 2013 CATALOG THE MALLORY MARINE PART NUMBER SYSTEM Mallory Marine part numbers consist of 6 digits and are grouped by product classification. Typical part number:

9-1 0000

A. The first digit for Mallory Marine is a 9-, this is an internal identifier that indicates this is a Marine product.

AB C

B. The second digit indicates the product classification of the part. The classification list is as follows: 1 = ELECTRICAL SYSTEM PRODUCTS 2 = IGNITION SYSTEM PRODUCTS 3 = FUEL SYSTEM PRODUCTS 4 = COOLING SYSTEM PRODUCTS 5 = ENGINE SYSTEM PRODUCTS 6 = GASKETS, GASKETS SETS 7 = DRIVE SYSTEM PRODUCTS 8 = OIL & LUBRICANTS 9 = TO BE ANNOUNCED

C. The last four digits are unique for each product and in many cases the third digit will be related to a specific OEM. We hope this will assist you to quickly learn and understand our new part numbers so using Mallory Marine Products will be easier than ever.

CATALOG REGISTRATION

Register today to receive a FREE GIFT*! Scan the code to the left OR visit

WWW.MALLORYMARINE.COM *While supplies last.

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TABLE OF CONTENTS ACCESSORIES / MISCELLANEOUS

PAGE

OILS & LUBRICANTS

PAGE

Apparel................................................................................................................................ 6-7 Cable Ties & Cable Tie Tools.................................................................................................13 Clamp Kits, Stepless..............................................................................................................11 Service Manuals................................................................................................................ 8-10 Service Tools................................................................................................................... 11-12 Test Equipment............................................................................................................... 11-12

Engine Oil, TC-W3 Two Cycle................................................................................................14 Engine Oil, FC-W 4-Stroke.....................................................................................................15 Fuel Stabilizer & Additives.....................................................................................................18 Fogging Oil............................................................................................................................17 Gear Lube........................................................................................................................ 16-17 Gear Lube Pumps..................................................................................................................20 Grease ..................................................................................................................................19 Grease Guns..........................................................................................................................20 Oil Absorbent Pads................................................................................................................20 Power Trim & Tilt Fluid..........................................................................................................19

OUTBOARD ELECTRICAL PARTS

PAGE

OUTBOARD IGNITION PARTS

PAGE

Alternators.............................................................................................................................35 Belts, Serpentine...................................................................................................................35 Emergency Cut-off Switch.....................................................................................................22 PWC Starters.........................................................................................................................21 Key Switch............................................................................................................................22 Relays....................................................................................................................... 23-27, 38 Rectifiers......................................................................................................................... 36-37 Solenoids........................................................................................................................ 22-28 Starters........................................................................................................................... 29-35 Stators............................................................................................................................ 52-54 Trim Motors & Pumps...................................................................................................... 38-40 Valve Body, trim pump.................................................................................................... 38-40 Voltage Regulators.......................................................................................................... 36-37 CDI Units......................................................................................................................... 50-51 Charge Coils..........................................................................................................................54 Contact Sets.................................................................................................................... 42-43 Condensers..................................................................................................................... 42-43 Emergency Cut-off Switch.....................................................................................................22 Ignition Coils.................................................................................................................... 43-46 Ignition Switch.......................................................................................................................22 Powerpacks..................................................................................................................... 49-50 Pulser Coils..................................................................................................................... 51-52 Sensors...........................................................................................................................49, 51 Spark Plug Wires............................................................................................................. 41-42 Stators............................................................................................................................ 52-54 Switchboxes.................................................................................................................... 50-51

OUTBOARD FUEL SYSTEM PARTS

PAGE

Carburetor Kits................................................................................................................ 62-72 Carburetor Floats............................................................................................................. 63-69 Carburetors, New..................................................................................................................72 Clamp Kits, Stepless..............................................................................................................55 Clamps, Stepless...................................................................................................................55 Fuel Connectors.............................................................................................................. 55-56 Fuel Filters...................................................................................................................... 57-61 Fuel Pumps..................................................................................................................... 75-76 Fuel Pump Repair Kits..................................................................................................... 73-74 Hose Barbs............................................................................................................................56 Needle Valves & Seats..................................................................................................... 63-69 O2 Sensors............................................................................................................................76 Throttle Position Indicator......................................................................................................76 Primer Bulbs..........................................................................................................................55

OUTBOARD COOLING SYSTEM PARTS

PAGE

Grommets.............................................................................................................................86 Impellers............................................................................................................81-83, 91-100 Impellers Keys.................................................................................................................86, 89 Motor Flushing device...........................................................................................................78 Thermostats.................................................................................................................... 77-80 Thermostat Kits...............................................................................................................77, 80 Water Pump Bases................................................................................................................87 Water Pump Housings.....................................................................................................84, 87 Water Pump Cups............................................................................................................84, 87 Water Pump Wear Plates.................................................................................................84, 87 Water Pump Kits.................................................................................................85-88, 90-100 Water Tube Guide............................................................................................................86, 88

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OUTBOARD INTERNAL ENGINE PARTS

PAGE

OUTBOARD GASKETS & GASKET SETS

PAGE

OUTBOARD LOWER UNIT PARTS

PAGE

INBOARD & STERNDRIVE ELECTRICAL PARTS

PAGE

Air Filter..............................................................................................................................101 Bearings, wrist pin...................................................................................................... 104-105 Bearings, connecting rod............................................................................................. 103-106 Bearings, main............................................................................................................ 103-105 Control Box Parts.................................................................................................................106 O-Rings....................................................................................................................... 107-108 Oil Filters..................................................................................................................... 101-103 Oil Seal........................................................................................................................ 107-108 Recoil Springs, Starter.........................................................................................................103 Rod Bolts.............................................................................................................................106 Starter Handle Assemblies...................................................................................................103

Air Box Gaskets...........................................................................................................113, 131 Base Gaskets......................................................................................................115, 123, 136 Carburetor Gaskets..............................................................................................119, 121, 131 Drain Plug Gaskets............................................................................. 109, 116, 124, 129, 132 Drain Plug Gaskets Assortment...........................................................................................109 Divider Plate Gaskets...........................................................................................................122 Exhaust Gaskets.................................................................................. 109, 114, 122, 134-135 Fuel Pump Gaskets..............................................................................................114, 122, 132 Head Gaskets........................................................109, 111-112, 119-121, 128-131, 138-139 Water Pump Gaskets................................................................................... 116, 123-124, 131 Intake Gaskets.............................................................................................................113, 122 O-Ring, Cylinder Head.................................................................................................112, 121 O2 Sensor Gasket Kit...........................................................................................................132 Poppet Valve & Gaskets.......................................................................................................122 Powerhead Gasket Sets.................................................110-111, 116-120, 125-128, 137-139 Reed Block Gaskets.....................................................................................................114, 122 Shift Cover Gaskets.....................................................................................................116, 124 Valve Stem Seals.........................................................................................................112, 132 Thermostat Gaskets............................................................................................115, 122, 132 Water Jacket Gaskets..................................................................................................116, 124

Bearings...................................................................................................................... 154-155 Bearing Carriers..................................................................................................................161 Bushing, Shift Shaft..................................................................................................... 159-160 Cam Follower Assembly......................................................................................................159 Cotter Pins...........................................................................................................................163 Drain/Fill Screws.................................................................................................................160 Drive Shafts.........................................................................................................................159 Gear Sets.................................................................................................................... 156-158 Oil Seals...................................................................................................................... 149-150 O-Rings....................................................................................................................... 151-153 Pinion Nut............................................................................................................................159 Prop Nuts.................................................................................................................... 162-163 Prop Nut Kits............................................................................................................... 161-162 Prop Shaft...........................................................................................................................159 Prop Spacers............................................................................................................... 162-163 Seal Carriers........................................................................................................................161 Seal Kits...................................................................................................................... 140-148 Spanner Nuts......................................................................................................................160 Stainless Steel Locknuts......................................................................................................159 Tab Washers.......................................................................................................................162 Washer, Pinion Nut..............................................................................................................159

Alternators................................................................................................................... 173-177 Circuit Breakers...................................................................................................................165 Relays......................................................................................................................... 164-165 Reservoirs, Power Trim.......................................................................................................178 Solenoids............................................................................................................................164 Starters....................................................................................................................... 169-172 Trim Motors & Pumps.................................................................................................. 178-179


TABLETABLE OF CONTENTS OF CONTENTS INBOARD & STERNDRIVE IGNITION PARTS

PAGE

INBOARD & STERNDRIVE FUEL SYSTEM PARTS

PAGE

Condensers......................................................................................................... 180, 184-190 Contact Sets........................................................................................................ 180, 184-190 Ignition Coils................................................................................................................ 191-193 Ignition Modules..................................................................................................................194 Ignition System, Complete...................................................................................................207 Distributor Caps........................................................................................................... 183-191 Distributors.................................................................................................................. 208-211 Distributor Gears.................................................................................................................210 Electronic Conversion Kits...................................................................................................195 Rotors..........................................................................................................180-182, 184-190 Sensors, Ignition..................................................................................................................194 Shift Assist Modules............................................................................................................196 Spark Plug Wire Sets................................................................................................... 197-206 Tune-Up Kits............................................................................................................... 182-191 Wire Markers.......................................................................................................................196 Wire Separators...................................................................................................................196 Carburetor Kits............................................................................................................ 216-224 Carburetor Adapter Flange Kit.............................................................................................227 Carburetor Choke Thermostats............................................................................................219 Carburetor Floats......................................................................................................... 219-224 Carburetor Needle & Seat....................................................................................................219 Carburetors, New................................................................................................................227 Carburetors, Remanufactured...................................................................................... 228-230 Coolant & Temp Sensors.....................................................................................................232 EFI Multi-Port System.................................................................................................. 235-237 Flame Arrestors........................................................................................................... 225-226 Fuel Filters & Kits........................................................................................................ 212-215 Fuel Injectors & Kits............................................................................................ 230, 233-234 Fuel Lines & Hardware........................................................................................................227 Fuel Pressure Regulators............................................................................................. 231-234 Fuel Pumps................................................................................................................. 239-249 IAC Motors........................................................................................................... 231, 233-234 Knock Sensors............................................................................................................ 232-234 MAP Sensors............................................................................................................... 232-234 MAT Sensors.......................................................................................................................232 O2 Sensors..........................................................................................................................232 Throttle Position Sensors..................................................................................... 231, 233-234 Water Separating Filters.............................................................................................. 212-215

INBOARD & STERNDRIVE COOLING SYSTEM PARTS PAGE

Base, Water Pump...............................................................................................................281 Cup, Water Pump Housing...................................................................................................282 Drain Cock..........................................................................................................................294 Drain Elbow.........................................................................................................................294 Exhaust Flapper...................................................................................................................294 Hose Clamp.........................................................................................................................296 Hose Kits.............................................................................................................................294 Hose, Circulating Pump............................................................................................... 294-296 Housings, Water Pump................................................................................................ 281-282 Impellers..................................................................................................................... 280-284 Impeller Kits................................................................................................................ 280-281 Manifolds & Accessories.............................................................................................. 250-278 Temp Senders.....................................................................................................................296 Thermostats................................................................................................................ 285-293 Thermostat Housings...........................................................................................................293 Thermostat Kits........................................................................................................... 285-293 Water Pump, Engine Circulating..........................................................................................279 Water Pump, Inboard...........................................................................................................281 Water Pump Kits..........................................................................................................281, 283

INBOARD & STERNDRIVE ENGINE PARTS

PAGE

Air Filters.............................................................................................................................300 Belts............................................................................................................................ 301-304 Crankcase Filters.................................................................................................................300 Cylinder Heads, New...........................................................................................................301 Engine Cleaning Brush Kit...................................................................................................304 Engine Couplers - see drive parts........................................................................................323 Engine Oil Primer.................................................................................................................305 Freeze Plug Kits..................................................................................................................305 Mount, engine.....................................................................................................................305 Oil Filters..................................................................................................................... 297-300 Oil Pressure Switch.............................................................................................................301 Timing Covers.....................................................................................................................301

INBOARD & STERNDRIVE GASKETS & GASKET SETS PAGE

Carb Mounting Gaskets............................................................................................... 306-307 Circulation Pump Gaskets....................................................................................................307 Cylinder Head Gaskets.........................................................................................................309 Drain Plug Gaskets..............................................................................................................315 Exhaust Gaskets & Sets............................................................................................... 310-312 Fuel Pump Gaskets..............................................................................................................307 Intake Gaskets & Sets................................................................................................. 312-313 Gasket Sets, Overhaul................................................................................................. 309-310 Oil Pan Gaskets & Sets........................................................................................................314 Outdrive Mounting Gasket Sets...........................................................................................308 Rear Main Seals..................................................................................................................315 Thermostat Gaskets............................................................................................................306 Timing Cover Gaskets..................................................................................................310, 314 Timing Cover Seals..............................................................................................................315 Valve Cover Gaskets............................................................................................................313 Valve Stem Seals.................................................................................................................315 Water Pump Gaskets...........................................................................................................307

INBOARD & STERNDRIVEDRIVE SYSTEM PARTS

PAGE

QUICK REFERENCE GUIDE

PAGE

Anchor Pin Kits....................................................................................................................329 Ball Gears & Kits.................................................................................................................330 Bearings......................................................................................................................325, 328 Bellows....................................................................................................................... 318-319 Bellows Hardware...............................................................................................................318 Bellows Kits.........................................................................................................................318 Bushings, Pivot Pin...................................................................................................... 329-330 Bushings, Shift Shaft...........................................................................................................329 Carrier, Prop Shaft....................................................................................................... 328-329 Center Socket......................................................................................................................324 Check Valve Kit...................................................................................................................326 Drain/Fill Screw...................................................................................................................331 Drive Shafts.................................................................................................................325, 327 Electric Shift Cable..............................................................................................................322 Engine Couplers..................................................................................................................323 Exhaust Tubes.....................................................................................................................320 Gear Repair Kits..........................................................................................................325, 327 Gimbal Bearings..................................................................................................................324 Gimbal Bearing Kits.............................................................................................................324 Hinge Pin.............................................................................................................................324 Hose, Water Intake..............................................................................................................318 Oil Seals...................................................................................................................... 346-347 O-Rings....................................................................................................................... 348-351 Pinion Nut............................................................................................................................327 Prop Shafts..........................................................................................................................327 Prop Nut..............................................................................................................................331 Prop Nut Kits.......................................................................................................................331 Prop Spacer.........................................................................................................................331 Ring, Upper Unit Spacer......................................................................................................325 Seal Kits..............................................................................................................................332 Shaft, Gimabl Ring Upper....................................................................................................324 Shift Arm.............................................................................................................................322 Shift Cable................................................................................................................... 321-322 Shift Cable Kits............................................................................................................ 321-322 Shift Cable Slide..................................................................................................................322 Shift Shafts..........................................................................................................................327 Shift Slide Screw.................................................................................................................322 Spanner Nut........................................................................................................................325 Stainless Steel Lock Nut......................................................................................................330 Tab Washer.........................................................................................................................329 Top Cover............................................................................................................................325 Trailering Clips....................................................................................................................331 Transom Seal......................................................................................................................319 Transom Seal Kits....................................................................................................... 318-319 Trim Hoses.................................................................................................................. 316-317 Universal Joint, Assembly & Yoke........................................................................................324 Inboard Carburetor to Carburetor Kit ........................................................................... 352-356 Outboard Carb to Carb Kit .......................................................................................... 356-360 Mallory Distributor Parts Guide.................................................................................... 361-362 Prestolite Distributor Parts Guide................................................................................. 363-364 Competitive Interchange Guide.................................................................................... 365-426 Part number to Page Number Guide............................................................................ 427-479

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HIGH PERFORMANCE APPAREL MALLORY MARINE LOGO CAP

You’ll look great in this extremely comfortable sandwich cap made from 100% brushed cotton twill with buckram backing. It features a Velcro closure, low-profile 6-panels, contrasting sewn eyelets, top button and visor tipping.

Mallory #

Description

9-00050

One Size

MALLORY MARINE TEE-SHIRT

This high quality 100% preshrunk heavyweight 6.1 oz. cotton shirt is comfortable and cool. It features a seamless collar, taped neck and shoulders, double-needle stitching throughout. Gray color.

Mallory #

Description

9-00061

Small

9-00062

Medium

9-00063

Large

9-00064

XL

9-00065

XXL

MALLORY MARINE EVR-DRI PLUS – MEN’S

Our new EVR Dri Plus polo shirt is made of 100% polyester with a twist. The high performance fabric provides moisture wicking management, allows breathability and evaporation plus UV 30+ protection and antimicrobial to prevent odor. This lightweight and advanced polo keeps you cool, comfortable and dry. Navy blue color.

Mallory #

Description

9-00036

Small

9-00037

Medium

9-00038

Large

9-00039

XL

9-00040

XXL

MALLORY MARINE GOLF/FISHING TOWEL

This premium heavy weight 16” x 24” American Made jacquard woven terry cloth golf/fishing towel is a must for every “Boating” golfer. Includes a heavy duty brass grommet and hook. Branded with the Mallory Marine logo.

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Mallory #

Description

9-00110

Mallory Marine Golf Towel


HIGH PERFORMANCE APPAREL MALLORY MARINE PIQUE POLO SHIRT – MEN’S

A comfortable classic polo shirt that is anything but ordinary. With superior wrinkle resistance, 5-ounce, 65/35 poly/cotton pique, a flat knit collar and cuffs it is a perfect fit. Dark Blue color.

Mallory #

Description

9-00016

Small

9-00017

Medium

9-00018

Large

9-00019

XL

9-00020

XXL

MALLORY MARINE LONG SLEEVED MEN’S BUTTON DOWN SHIRT

This heavy weight long sleeve button down shirt is made with 100% cotton. It’s a great addition to your wardrobe with a button down collar and incredible comfort. Dark blue color.

Mallory #

Description

9-00021

Small

9-00022

Medium

9-00023

Large

9-00024

XL

9-00025

XXL

MALLORY MARINE CASUAL JACKET

Luxurious Brushed Micro fiber shell, poly/cotton lined body, nylon-lined sleeves for easy on/off; tab collar, rib knit waistband and cuffs; interior zip close pocket and snap front pockets. Navy color.

Mallory #

Description

9-00001

Small

9-00002

Medium

9-00003

Large

9-00004

XL

9-00005

XXL

MALLORY MARINE DECALS Durable vinyl decal. 4” x 8”

Mallory #

Description

74152G

Decal

MALLORY MARINE LOGO PEN

Quality blue ink pen, branded with the Mallory Marine logo.

Mallory #

Description

9-00100

Pens

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SERVICE MANUALS SELOC MARINE engine maintenance and

repair manuals offer the most comprehensive, authoritative information available for outboard, inboard and stern-drive engines, as well as personal watercraft. Seloc has been the leading source of how-to information for the marine industry since 1974. Designed and written to serve the needs of the professional mechanic, do-it-yourself boat enthusiast, instructor and student, these manuals are based on actual teardowns done by Seloc’s editors/authors in our on-site facility. Recognized and used by technical trade schools as well as the military, every manual provides complete coverage on everything from basic maintenance to engine or drive overhaul; featuring simple-to-follow, step-by-step, illustrated procedures, hundreds of exploded drawings, photographs and tables, maintenance intervals, troubleshooting sections, accurate specifications and extensive wiring diagrams. New on all later manuals is an extensive skill rating system for each procedure which also includes special tool icons.

OUTBOARDS

9-01302 Honda 2002-2008 2.0-225 hp 1 - 4 cyl & V6, Including Jet Drives SelocOnLine

9-01214 Johnson/Evinrude 1958-1972 1.5-125 hp 1 - 3 cyl, V4 SelocOnLine

9-01208 Johnson/Evinrude 1971-1989 1.25-60 hp 1 - 2 cyl

SelocOnLine

9-01301 Honda 1978-2001 2.0-130 hp, 1 - 4 cyl Includes Jet Drives SelocOnLine

9-01209 Johnson/Evinrude 1973-1991 60-235 hp 3 cyl, V4, V6 SelocOnLine

9-01210 Johnson/Evinrude 1992-2001 65-300 hp V4, V6, V8 Includes Jet Drives SelocOnLine

9-01211 Johnson/Evinrude 1990-2001 1.25-70 hp 2 & 4 Stroke In Line Engines SelocOnLine

9-01212 Evinrude 2002-2006 40-250 hp Fuel Injected Engines SelocOnLine

9-01213 Johnson 2002-2007 3.5-250 hp All Engines SelocOnLine

9-01415 Mariner 1977-1989 2-60 hp 1 - 2 cyl

9-01416 Mariner 1977-1989 45-220 hp 3 - 6 cyl

9-01417 Mariner 1990-2000 2.5-275 hp All 2 Stroke Includes Jet Drives SelocOnLine

9-01412 Mercury 1965-1989 2-40 hp 1 - 2 cyl

9-01413 Mercury 1965-1989 45-115 hp 3 - 4 cyl

9-01414 Mercury 1965-1989 90-300 hp 6 cyl

SelocOnLine

SelocOnLine

SelocOnLine

9-01417 Mercury 1990-2000 2.5-275 hp All 2 Stroke Includes Jet Drives SelocOnLine

9-01102 Chrysler 1962-1984 3.5-150 hp, 1- 4 cyl

9-01103 Force 1984-1999 3-150 hp, 1 - 5 cyl

SelocOnLine

SelocOnLine

NEW

!

9-01418 Mercury 2001-2009 2.5-250 hp All 2 Stroke Includes Jet Drives SelocOnLine

8

9-02110 Mercury/Mariner 1995-2004 2.5-225 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01420 Mercury/Mariner 2005-2011 2.5-350 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01601 Nissan 1992-2009 2.5-140 hp All Engines

9-01805 Suzuki 1988-2003 2-225 hp All 2 Stroke Includes Jet Drives

SelocOnLine

SelocOnLine

9-01806 Suzuki 1996-2007 2.5-300 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01601 Tohatsu 1992-2009 2.5-140 hp All Engines SelocOnLine


SERVICE MANUALS OUTBOARDS

PERSONAL WATERCRAFT

9-02108 Yamaha 1984-1996 2-250 hp 2 & 4 Stroke Includes Jet Drives SelocOnLine

9-02109 Yamaha 1997-2009 2-250 hp All 2 Stroke Includes Jet Drives

9-01504 Mercruiser 1964-1991 All Gas Engines & Sterndrives

SelocOnLine

SelocOnLine

9-02110 Yamaha 1995-2004 2.5-225 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01419 Yamaha 2005-2010 2.5-350 hp All 4 Stroke Includes Jet Drives SelocOnLine

9-01703 OMC 1964-1986 All Gas Engines & Sterndrives

9-01505 Mercruiser 1992-2000 All Gas Engines & Drives Includes Inboards SelocOnLine

9-01506 Mercruiser 2001-2008 All Gas Engines & Drives Includes Inboards SelocOnLine

9-01704 OMC Cobra 1986-1998 All Gas Engines & Cobra /King Cobra Sterndrives SelocOnLine

9-02003 Volvo/Penta 1968-1991 All Gas Engines & Sterndrives SelocOnLine

9-02412 Kawasaki PWC 1973-1991 300 - 650 Series

9-02413 Kawasaki PWC 1992-1997 550 - 1100 Series

9-02416 Polaris PWC 1992-1997 650 - 1050 Series, Inc. Fuji-powered models

9-02414 Sea-Doo PWC 1988-1991 All Sea-Doo & Bombardier Models

9-02415 Sea-Doo PWC 1992-1997 All Sea-Doo & Bombardier Models

9-02417 Yamaha PWC 1987-1991 All Yamaha, Jet-N-Cat & Cayuna Models

9-02418 Yamaha PWC 1992-1997 650-1200 Series

9-02419 Yamaha PWC 2002-2010 All 4-Stroke Models

Alerting the DIYer to the easily accomplished, basic maintenance procedures.

Suited for the DIYer with some tool experience and working knowledge of mechanical procedures.

9-02004 Volvo/Penta 1992-1993 All Volvo 4 cyl Gas Engines & Stern Drives SelocOnLine

9-02005 Volvo/Penta 1992-2002 All Gas Engines & Sterndrives

9-02006 Volvo/Penta 2003-2007 All Gas Engines & Sterndrives

9-02201 Yanmar 1975-1998 QM, GM/HM, JH, JH2 Diesel Engines SelocOnLine

SelocOnLine

For those who can do advanced diagnostics and rebuilds, including engine and drive components. Special tools may be needed.

Highly skilled and experienced apply here. Machine work; engine and gear case rebuilds.

SelocOnLine

SelocOnLine

Procedures requiring the use of special tools.

Electronic tester or scan tool indicated by a DVOM symbol.

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SERVICE MANUALS PRODUCT MERCHANDISERS Revolving Floor Display Rack

Face-out display of 20 SKUs, 40 books. 4 sides with 5 pockets, 2 books deep. Signage included. 66” x 18” x 18”. Gray

Pegboard Display Rack

Face-out display of 9 SKUs, 18 books. 9 pockets, 2 books deep. Signage included. 14 x 27 x 9. Gray

Please contact your Mallory Marine sales representative for details.

SelocOnLine Seloc Publishing has been an innovator in helping boaters maintain and repair their outboard and inboard engines for over 30 years. From performing actual teardown procedures to digital photography, Seloc has been there all the way. Now Seloc has taken repair into the 21st century by allowing subscribers to access our electronic database via the internet forup-to-the-minute information on their engine. Never before has repair information been so easily accessible. Our unit repair sections contain detailed step-by-step instructions and thousands of photos and illustrations (color in newer models) that leave no system uncovered. What more could you ask for -all of the quality and content you’ve come to expect from our print manuals is there, plus quick access buttons for Repair, Specifications, Maintenance Intervals and Wiring Diagrams. Information retrieval is easy – Quick Access tabs, Explorer-style Table of Contents or a hyper-linked Search Index; we make it easy to find the information you need, when you need it. We’re also creating a growing parts database with thousands of parts offered by Mallory Marine. And finally, newly expanded this year is our dealer/retailer database which allows you to search for parts and service providers by zip code. Subscribing to SelocOnLine allows the user unlimited access to a single make/model/year engine/drive system for three years. Check with us for updates, but our growing coverage SelocOnLine CD includes all models covered in the accompanying books Part# 9-02500 when so noted. Simply look for the SelocOnLine icon underneath the books and know that all models covered in that manual are also available on line!

SelocPro What better aid for the professional technician and shop than complete and total access to our entire database of repair and service information – ALL makes, ALL models, ALL the time! Repair procedures, Maintenance Intervals, Specifications, Wiring Diagrams, Parts; all of the features and all of the facility as detailed in the SelocOnLine single access product descriptions. Plus, a flat rate labor time database based on real world repair times. Know how long it takes and how much to charge – we help your shop make money! Select your repair operation, select your parts and create an estimate. We’re confident that SelocPro will quickly become the most frequently used tool in the shop; and the most trusted. Stick with the pros, choose SelocPro.

See our coverage offerings on the inside of this brochure and check back with us to see what’s new. 9-02510 - SelocPro – Annual subscription, unlimited access for 1 yr 9-02511 - SelocPro – Pay per Repair – 25 repairs 9-02512 - SelocPro – Pay per Repair – 50 repairs 9-02513 - SelocPro – Pay per Repair – 100 repairs

10


SERVICE TOOLS !

NEW

9-73150 Universal Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

!

NEW

9-73151 Mercury Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

Mallory # 9-35608 - 10pk 9-35600 - 10pk 9-35604 - 10pk 9-35602 - 10pk 9-35606 - 10pk 9-35610 - 10pk

OEM# BRP BRP BRP/Yamaha BRP -

OEM Part # 347107 346785 346786/65L24387-00 346150 -

MM 13.3 14.5 15.7 18.5 19.8 27.10

INCHES 1/2 9/16 39/64 25/32 3/4 1-1/16

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823

Mallory # 9-35607 - 10pk 9-35601 - 10pk 9-35603 - 10pk 9-35604 - 10pk 9-35605 - 10pk 9-35609 - 10pk

OEM# Mercury Mercury Mercury Mercury Mercury Mercury

OEM Part # 54-888441 54-850241 54-856880 54-13791 54-855697 54-855228

MM 12.8 14.0 15.3 15.7 16.2 25.6

INCHES 1/2 35/64 19/32 39/64 5/8 1

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823

Kit includes 50 each of the following drain plug gaskets.

9-60110 Drain Plug Gasket Assortment Kit Fits: Mercury, Johnson/Evinrude, Yamaha, Suzuki & Nissan/Tohatsu

Mallory # 9-60100 9-60101 9-60102 9-60103 9-60202 9-60408

OEM Yamaha Mercury/OMC Volvo Penta Nissan/Tohasu Suzuki OMC

OEM Part # 90430-08020-00 12-19183-3/307552 804261 332600060M 09168-10022 311598

9-79802 Timing Light, Universal Replaces: Mercury 91-99379

9-79803 Multi-Meter/DVA Tester Universal Replaces: Mercury 91-99750A1

9-79804 Compression Tester Universal Replaces: Mercury

9-79805 Hinge Pin Tool Replaces Mercury 91-78310

9-79806 Shift Cable Tool Replaces Mercury 91-12037

9-79807 Drive Shaft Retainer Wrench Replaces Mercury 91-43506T

9-79808 Drive Shaft Adapter Replaces Mercury 91-61077

9-79809 Drive Shaft Adapter Replaces Mercury 91-56775T

11


SERVICE TOOLS

9-79810 Bearing Carrier Retainer Tool Replaces Mercury 91-17257

9-79811 Bellows Expander Tool Replaces Mercury 91-45497A1

9-79812 Pump Alignment Tool Replaces Mercury 91-821571A1

9-79813 Tool, bearing carrier puller Mercruiser, Mercury & Yamaha

9-79821 Tool, U-joint bellows sleeve Replaces: Mercruiser 91-818162

9-79814 Tool, fuel filter Replaces Mercury 91-896661

!

NEW

9-79820 Tool, gimbal bearing puller Mercruiser, OMC & Volvo

9-79815 Tool, fuel filter Yamaha 6P3 filter housing wrench Fits: All F150-F350, 2.6L & 3.3L HPDI 2006-Up

9-79825 Tool, gimbal bearing installer Fits: Mercuriser, OMC & Volvo

9-79800 Tool, Engine Alignment Replaces: Mercruiser 91-57797A3

9-79816 Tester, fuel Replaces Mercury 91-879172T28

9-79816-24 Tester, fuel - Display Pack of 24

!

NEW

9-79822 Tool, lifting eye Replaces: Mercury 91-90455

12

9-79817 Universal Inboard Engine Puller Fits: Fits 2 & 4 Barrel Manifolds

9-79823 Tool, stepless clamp (side jaw) Fits: Crimp type stepless clamps

Instructions: Fill with water to the line, fill with gas to the neck, put lid on and shake vigorously, stand vertical with cap on, let stand for 10 minutes, locate the gas/water separation line and read scale for percentage of alcohol.

!

NEW

9-79824 Tool, stepless clamp (standard jaw) Fits: Crimp type stepless clamps


SERVICE TOOLS CABLE TIES & CABLE TIE TOOLS Benefits:

Features:

• Faster – Low insertion and pull through force • Stronger – High tensile one piece design and quality material • Easier – Angled tail and finger grips for quicker alignment • Safer – Rounded edges provides added safety and eliminates insulation damage • Reduced head height – Our low profile ties offer many additional advantages • Secure and Position – With our mounting ties • Consistent – Special molding process

• Standard Ties in 4”, 7”, & 11” lengths • Mounting Hole Ties in 5”, 7”, 11”, & 14” lengths • Low Profile Ties in 7” & 11” lengths • All manufactured from a high quality UV stabilized black nylon 6/6 • Angled tail with finger grips • One piece design • 18-50# tensile strength (varies with size)

STANDARD TIES Mallory #

Description

Tensile Rating

Packaging

9-79910

4” Black

18#

100pcs per bag

9-79911

7” Black

50#

100pcs per bag

9-79912

11” Black

50#

100pcs per bag

Mallory #

Description

Tensile Rating

Packaging

9-79913

5” Black

20#

100pcs per bag

9-79914

7” Black

50#

100pcs per bag

9-79915

11” Black

50#

100pcs per bag

9-79916

14” Black

50#

100pcs per bag

MOUNTING TIES

LOW PROFILE TIES

9-79900 Cable Tie Tension Tool Automatic

Mallory #

Description

Tensile Rating

Packaging

9-79917

7” Black

50#

100pcs per bag

9-79918

11” Black

50#

100pcs per bag

9-79901 Cable Tie Tension Tool Manual Twist

Visit our website at:

www.mallorymarine.com

or scan the code to the left with your smartphone for the most up to date product line information!

13


OILS & LUBRICANTS 2–CYCLE MARINE LUBRICANTS

HIGH-PERFORMANCE MARINE LUBRICANTS

All Mallory Hi-Performance Marine Lubricants are formulated to meet or exceed the latest engine manufacturers warranty specifications and industry standards.

MALLORY PREMIUM TC-W3 2-CYCLE ENGINE OIL

9-82302

Advances in 2 cycle engine technologies have made the oil you select to use in your outboard more important than ever to insure proper performance and life expectancy of your high tech outboard. Mallory Premium TCW-3 oil is formulated to exceed those expectations and requirements. No matter what technology your engine is using carburetor, EFI, DFI, Ficht, HPDI, and any other fuel delivery system you can rest assured this oil will not let you down. • E xceeds OEM, NMMA, JASO, API & ISO specifications for advanced 2 cycle oils. • Clean burning formula reduces ring sticking and deposit formation for improved performance such as easier starting, smoother idling, and extended engine life. • Excellent performance in Oil Injection or pre-mix applications • Blue color to easily identify oil presence in fuel • Will not void engine manufacturers warranty For use in all 2-cycle outboards Replaces: Mercury, Johnson/Evinrude, Suzuki, Nissan/Tohatsu, Yamalube

9-82300

9-82310

Mallory #

Description

9-82300

Oil, TC-W3 Certified – Pint, 16 fl.oz, 473 ml (12 per case)

9-82301

Oil, TC-W3 Certified – Quart, 32 fl.oz, 946 ml (12 per case)

9-82310

Oil, TC-W3 Certified – Mixing Bottle, 32 fl.oz, 946 ml (12 per case)

9-82302

Oil, TC-W3 Certified – Gallon, 128 fl.oz, 3.78L (6 per case)

9-82303

Oil, TC-W3 Certified – 2.5 Gallon, 9.46L (2 per case)

9-82305

Oil, TC-W3 Certified – 55 Gallon, 208L Drum

MALLORY MARINE 2-CYCLE ENGINE EASY MIX OIL MIXING BOTTLE

Now an easy and precise method of measuring your oil to gas ratio. Just fill the Easy Mix Oil Mixing Bottle to the correct mark for the amount of gas being mixed with Mallory Marine TC-W3 2-cycle Engine Oil and pour it into you tank.

Mallory #

Description

9-82311

2-Stroke Oil Mixing Bottle Without Oil - 32 oz. (12 per case)

2-STROKE OIL

PREMIUM QUALITY TC-W 3® CERTIFIED Mallory Marine TC-W3 exceeds OEM warranty requirements and features reduced smoke and less toxic to Aquatic life.

14


OILS & LUBRICANTS FC-W 4–STROKE MARINE LUBRICANTS — WITH DOUBLE WARRANTY! Mallory Marine FC-W 4-Stroke Marine Lubricants are the highest quality petroleum engine lubricants available, and are formulated specifically for the severe demands of the marine environment.

MALLORY MARINE HIGH PERFORMANCE FC-W SAE 4-STROKE ENGINE OILS Formulated for Superior Performance and Corrosion Protection in 4-Stroke Outboards & Sterndrive Engines. • • • •

 lended with premium quality base stocks and special additives that provide the ultimate in corrosion protection and reduced engine wear in the demanding marine environment. B Our SAE 10W-40 viscosity has been formulated for today’s high tech 4-Stroke Outboards in all climates plus it is ideal for Sterndrives and Inboards in cooler climates Our SAE 20W-40 viscosity has been formulated specifically to protect Sterndrive 9-82382 & Inboard Engines in High Performance & Heavy Load applications. Use with Genuine Mallory Marine Oil Filters for maximum engine protection. 9-82350

Meets or Exceeds all Engine Manufacturers Warranty Requirements and is NMMA FC-W Certified.

Mallory #

Description

9-82350 9-82351 9-82352 9-82380 9-82381 9-82382 9-82383

10W-40 Marine 4-Stroke Oil – Quart ( 12 per case ) 10W-40 Marine 4-Stroke Oil – Gallon ( 6 per case ) 10W-40 Marine 4-Stroke Oil – 55 Gallon ( drum ) 25W-40 Marine 4-Stroke Oil – Quart (12 per case) 25W-40 Marine 4-Stroke Oil – Gallon (6 per case) 25W-40 Marine 4-Stroke Oil – 5 Quart (4 per case) 25W-40 Marine 4-Stroke Oil – 55 Gallon ( drum )

9-82390

MALLORY HIGH PERFORMANCE “SILVER” SYNTHETIC BLEND FC-W 4-STROKE ENGINE OILS Formulated for Superior Performance and Corrosion Protection in 4-Stroke Outboards & Sterndrive Engines.

• B  lended with premium quality synthetic base stocks along with special additives that provide the ultimate in corrosion protection and reduced engine wear in the demanding marine environment. • Meets or exceeds engine manufactures warranty requirements and the NMMA FC-W engine oil standards. • Use with Genuine Mallory Marine Oil Filters for Maximum engine protection.

9-82391

Mallory #

Description

9-82390 9-82391 9-82392 9-82393

25W40 Synthetic Blend Marine 4-Stroke Oil – Quart (12 per case) 25W40 Synthetic Blend Marine 4-Stroke Oil – Gallon (6 per case) 25W40 Synthetic Blend Marine 4-Stroke Oil – 5 Quart (4 per case) 25W40 Synthetic Blend Marine 4-Stroke Oil – 55 Gallon (drum)

MALLORY HIGH PERFORMANCE “GOLD” FULL SYNTHETIC FC-W 4-STROKE ENGINE OILS Formulated for Superior Performance and Corrosion Protection in 4-Stroke Outboards & Sterndrive Engines.

9-82361 9-82360

• M  ade with premium quality synthetic oil along with special additives that provide the ultimate in corrosion protection and reduced engine wear in the demanding marine environment. • M  eets or exceeds engine manufactures warranty requirements and the NMMA FC-W engine oil standards. • Can be used were any 30W viscosity oil is specified. • Use with Genuine Mallory Marine Oil Filters for Maximum engine protection. • Suitable for diesel applications

Mallory #

Description

9-82360 9-82361 9-82363

30W Full Synthetic Marine 4-Stroke Oil – Quart (12 per case) 30W Full Synthetic Marine 4-Stroke Oil – 5 Quart (4 per case) 30W Full Synthetic Marine 4-Stroke Oil – 55 Gallon (drum)

15


OILS & LUBRICANTS GEAR LUBRICANTS

MALLORY PREMIUM GEAR LUBRICANT 9-82401

S pecial marine additive package provides superior lubricity and corrosion protection to protect gears and bearings under the demanding conditions of the extreme marine environment • Exceeds all OEM specifications • Excellent film strength protects gears and bearings in heavy load conditions • R ecommended for all outboards & stern drive gearcases requiring a marine GL –5 lubricant (except OMC/Johnson/ Evinrude electric shift models, for these units use Mallory Marine “Type C” gear lubricant) • Will not void engine manufacturers warranty!  eplaces: Mercury Premium Blend, Johnson/Evinrude Hi-Vis Lubricant, Honda, Suzuki, Nissan/Tohatsu, R Yamaha –Yamalube LUB-GEARL-11-04 Available in these popular package sizes

Mallory #

Description

9-82400 9-82401 9-82402 9-82403 9-82404

Gear Lube, Premium Blend – 10oz tube (12 per case) Gear Lube, Premium Blend – Quart, 32 fl.oz / 946 ml (12 per case) Gear Lube, Premium Blend - 5 Gallons / 18.95L (1 Each) Gear Lube, Premium Blend - 16 Gallons / 60.5L (1 Each) Gear Lube, Premium Blend - 55 Gallons / 208L (1 Each)

9-82400

9-82502

MALLORY HIGH PERFORMANCE SYNTHETIC BLEND GEAR LUBRICANT

The perfect balance of synthetic and petroleum base stocks plus a special marine additive package delivers superior lubricity and corrosion protection in high performance and high load conditions, resist thermal breakdown better than petroleum based products • S ynthetic Blend delivers superior protection in high performance and heavy load applications and extends service life in normal applications. • Superior lubricity, film strength, and resistance to thermal breakdown compared to petroleum based gear lubricants. • Recommended for all outboards & stern drive gearcases requiring a marine GL –5 lubricant (except OMC/Johnson/Evinrude electric shift models, for these units use Mallory Marine “Type C” gear lubricant) • Exceeds all OEM specifications • Will not void engine manufacturers warranty! Replaces: Mercury Hi-Performance Blend, Johnson/Evinrude Ultra-HPF Blend, Honda, Suzuki, Nissan/Tohatsu, Yamaha –Yamalube LUB-GEARL-11-00, Volvo Penta

Green Formulation

Available in these popular package sizes

Mallory #

Description

9-82500 9-82501 9-82502 9-82503 9-82504

Gear Lube, Synthetic Blend Hi-Perf – 10oz tube (12 per case) Gear Lube, Synthetic Blend Hi-Perf - Quart, 32 fl.oz/946ml (12 per case) Gear Lube, Synthetic Blend Hi-Perf - 5 Gallons/18.95L (1 Each) Gear Lube, Synthetic Blend Hi-Perf - 16 Gallons/60.5L (1 Each) Gear Lube, Synthetic Blend Hi-Perf - 55 Gallons/208L (1 Each) 9-82501

16


OILS & LUBRICANTS GEAR LUBRICANTS cont.

9-82801

MALLORY HIGH PERFORMANCE “GOLD” FULL SYNTHETIC GEAR LUBRICANT

A special mix of a full synthetic gear lubricant and special additives provide the ultimate in gear case protection. • Provides superior protection in the most severe marine conditions. • Superior lubricity, film strength and resistance to thermal breakdown compared to petroleum based gear lubricants. • Recommended for all outboard & sterndrive gear cases requiring a marine GL-5 lubricant (except OMC/ Johnson/Evinrude electric shift models, for these units use Mallory Marine “Type C” gear lubricant) • Far exceeds all OEM specifications. • Will not void engine manufacturers warranty!

9-82800

Mallory #

Description

9-82800 9-82801 9-82802 9-82804

Gear Lube, Synthetic Hi-Perf – 10oz tube (12 per case) Gear Lube, Synthetic Hi-Perf – Quart, 32 fl. oz/946ml (12 per case) Gear Lube, Synthetic Hi-Perf – 5 Gallons/18.95L (1 each) Gear Lube, Synthetic Hi-Perf – 55 Gallons/208L (1 each)

9-82601

MALLORY PREMIUM TYPE “C” GEAR LUBRICANT

Specially formulated for older model outboards & sterndrives with electric shift Provides excellent lubricity and corrosion protection to help extend the life and preserve your classic outboard or sterndrive • Precise viscosity for proper operation and protection of critical electric shift components • For use in Johnson/Evinrude Outboards & OMC sterndrives with electric shift Replaces: Johnson/Evinrude/OMC Premium Blend Available in these popular package sizes

Mallory #

Description

9-82601

Gear Lube, Type C – Quart, 32 fl.oz / 946ml (12 per case)

FLOGGING OIL

9-82100

MARINE ENGINE FOGGING OIL

Make sure you protect your investment while it not in use. Mallory Marine fogging oil protects internal engine components from rust and corrosion while it’s storage or out of use for extended periods. • F orms a protective barrier on internal parts and cylinders to prevent the formation of rust and corrosion to extend your engines life. • When applied while engine is running a smoky discharge is emitted so you can tell the fogging oil is reaching the necessary engine components • For use in all 2 & 4 cycle engines during storage Available in these popular package sizes

Mallory #

Description

9-82100 9-82101

Fogging Oil, 12 oz, 340g aerosol can (12 Per Case) Oil, Fogging 1Gallon, 3.78L (6 Per Case)

17


OILS & LUBRICANTS FUEL ADDITIVES

FUEL STABILIZER AND PERFORMANCE ADDITIVE

Stored fuel can deteriorate in 60 days causing varnish build up in the fuel system, hard starting, and poor performance. Mallory Marine Fuel Stabilizer keeps fuel fresh for easier starts and less maintenance.

9-82200

• W  hen used as an additive it can provide easier starting and reduces gum and varnish build up for improved performance • Helps prevent carburetor from and fuel system from varnishing during storage or extended out of use periods • Keeps Fuel Fresh for up to 1 year Available in these popular package sizes

Mallory #

Description

9-82200 9-82201 9-82202

Fuel Stabilizer - 8 fl.oz / 237ml (24 per case) Treats up to 16 gallons Fuel Stabilizer - 32 fl.oz / 946ml (12 per case) Treats up to 64 gallons Fuel Stabilizer – Gallon, 3.78L (4 per case) Treats up to 256 gallons

3 IN 1 FUEL TREATMENT

Mallory Marine 3 in 1 Fuel Treatment is formulated to work with Ethanol blended fuels and is an advanced formulation of our popular fuel stabilizer. This product is formulated to prevent many of the common problems related to ethanol in gasoline.

9-82276

• P  revents Fuel System Deposits – Ethanol in gasoline can loosen accumulated deposits in marine fuel tanks, fuel lines, carburetors, injectors causing poor engine performance, hard starting, rough idle and stalling. Mallory Marine 3 in 1 Fuel Treatment removes power-robbing deposits from the fuel system to improve engine performance and contains more than FOUR TIMES the fuel system cleaning power of other leading brands. • P  revents Fuel System Corrosion – Ethanol blended gasoline attracts water from the humid air and this water accumulation can cause corrosion damage to fuel tanks, fuel lines, carburetors and injectors. Mallory Marine 3 in 1 Fuel Treatment contains DOUBLE the corrosion protection of the other leading brands. • P  revents Fuel Degradation – Today’s gasoline begins to degrade immediately. Adding Mallory Marine 3 in 1 Fuel Treatment keeps fuel fresh for 12 months or more. Like our regular fuel stabilizer adding Mallory Marine 3 in 1 Fuel Treatment keeps fuel fresh and eliminates the need to drain fuel prior to storage.

Mallory #

Description

9-82275 9-82276

3 in 1 Fuel Treatment – 4oz/118.5ml (12 per case) 3 in 1 Fuel Treatment – 16oz/474ml (12 per case)

COMBUSTION CLEANER

Mallory Marine’s Combustion Cleaner will help prevent power robbing carbon deposits on pistons, piston rings, spark plugs, combustion chambers and valves. Keeping the inside of your engines combustion chamber free from carbon deposits helps prevent hot spots which may lead to premature engine failure. • Helps Clean and Free Sticky Rings – When used at regular maintenance intervals Mallory’s Combustion Cleaner will help maintain your engines compression. • Prevents Corrosion – By actively displacing water Mallory’s Combustion Cleaner will help stop pitting on valve seats, cylinder walls, rings and pistons due to residual water that may have been trapped in the cylinders during shut down. • Safe for 4-Stroke & 2-Stroke Marine Engines.

Mallory #

Description

9-82250

Combustion Cleaner – 12oz (12 per case)

18

9-82250


OILS & LUBRICANTS FLUIDS & GREASES

9-82150

Quality

9-82151

POWER TRIM & TILT FLUID

Mallory Marine’s Power Trim Fluid is formulated with special additives and anti-foaming agents to provide peak power trim pump performance and longevity. It is approved for all temperature use.

Mallory #

Description

9-82151 9-82150

Power Tilt & Trim Fluid – 10oz tube (12 per case) Power Tilt & Trim Fluid – 16oz bottle (12 per case)

You Can Trust.

9-82700

HIGH PRESSURE DRIVESHAFT SPLINE GREASE

A high quality special purpose lubricant formulated to provide maximum protection in extreme high pressure applications. Special additives also provide exceptional corrosion and rust protection, outstanding heat resistance, and is highly water resistant.

Mallory #

Description

9-82700

Spline Grease – 14oz cartridge (10 per case)

9-82750

9-82752 9-82751

MARINE BEARING GREASE

A high quality multi-purpose lubricant engineered to withstand extreme friction and provide added water resistance, ideal for most bearing, u-joints, gimbal bearing and much more. Low bleed formulation maintains lubricant where it’s needed most, on the bearing surfaces.

Mallory #

Description

9-82752 9-82751 9-82750

Marine Bearing Grease – 3oz cartridge (24 per case) Marine Bearing Grease – 10oz tube (12 per case) Marine Bearing Grease – 14oz cartridge (10 per case)

Mallory Marine High Performance Oils & Lubricants meet or exceed OEM warranty requirements and “will NOT void your warranty.”

19


OILS & LUBRICANTS GREASE GUNS

Rugged design meets your toughest requirements and government spec. MIL-G-3859. Constructed of heavy duty steel and tough zinc plate finish. Available in standard size for 14 oz grease cartridges and the “tool box” size for 3 oz grease cartridges.

Mallory #

Description

9-81000 9-81001

Grease Gun, 3 oz. Grease Gun, 14 oz. (1 each)

9-81000

9-81001

OIL PUMP QUART BOTTLE

Ideal for adding gear lube and other fluids to marine lower units and power trim reservoirs. Flexible hose for hardto-reach fill plugs. Adapter included with pump fits Mercruiser, Mercury, OMC, Evinrude, Johnson, Volvo, Force, Sears Gamefisher, and Honda (70 hp and up) models.

Mallory #

Description

9-81002 9-81003 9-81004

Oil Pump Quart Adapter, 1 each. Fits: Yamaha, Honda, Nissan/Tohatsu Gear Lube Pump – 5 Gallon

9-81002 9-81003

9-81004

MALLORY MARINE OIL ZAP™

Highly Absorbent Disposable Pads • Keeps Oil, Grease, Water, and other fluids contained • Unique Polypropylene Backing prevents fluids from leaking through • Under gear cases while changing gear lube • Bilge of boat while changing engine oil & filter • Workbench and shop floors • Under carburetors while performing repairs • Available in Retail Package of 3 pads per pack & Shop pack of 150 pads on a perforated roll for professional use

Mallory #

Description

9-81100 9-81101

Oil Absorbent Pads / 3 per pack / 50 packs per case Oil Absorbent Pads / shop pack 150 pads

Oi lZ ap

Highly Absorb ent

MADE IN USA

- Keeps Oil, Wat er, Grease and - Unique Polyprop Fluid Spills ylene Backing Prevents Liquids Contained From Leaking Through

• Use under the gear case on Outb • Use in the bilge oards & Sterndrive of a boat while s while changing • Use on a work changing engin gear lube e oil bench, shop floor • Thousands of or under a tow uses vehicle

Manufactured for Mallory Marine Products Mallory Marine is a trademark of Prestolite Performa

www.mallorym

arine.com

Zap® is a registered

trademark of Paper

nce, Cleveland,

Ohio

9-81100 REV_2012_MARINE

OilZap.indd

Pak Industries,

La Verne, CA

1

#9-81100 Contents: Three (3) Absorb ent 17” x 23” Pads

6/28/12 2:35 PM

MALLORY MARINE OIL ZAP II™

Highly Absorbent Disposable Pads • Contains Oil, Grease, and other Petroleum based fluids contained • Will not absorb water in the bilge of boat while changing engine oil & filter • Available in Retail Package of 1 pad per pack & a Shop Pack of 150 pads for professional use

Mallory #

Description

9-81102

Oil Zap II Absorbent Pads / 1 per pack / 50 packs per case

20

9-81102

Will NOT Absorb Water

TM

Disposable Pad s


PWC ELECTRICAL PARTS PWC ELECTRICAL PARTS

9-15070 PWC Starter Replaces: Kawasaki 21163-3715, 21163-3719 Fits: JH1200 1999-Up

9-15071 PWC Starter Replaces: Sea-Doo 278-001-038, 301, 497 Fits: GSX, GTX, RFI 1997-2003 GTI LE RFI 2003 8 Tooth Starter Drive

9-15074 PWC Starter Replaces: Sea-Doo 278-000-311, 278-000-316, 995435 Denso 128000-4860, 61, 62, 64 - 9 Tooth Starter Drive

9-15075 PWC Starter Replaces: Sea-Doo 278-000-301, 576, 577 Fits: XP800 1995, XP 1996, GSX, GTX 9 Tooth Starter Drive

9-15078 PWC Starter Replaces: Yamaha 6M6-81800-10, 64X81800-00 Fits: 650-700

9-15079 PWC Starter Replaces: Polaris / Sea-Doo / Kawasaki 278-000-987, 324-0110, 401-0675, 21163-3702, 09, 12, 14 Fits: JF650, JL650, JS650, JS750, JT750, KH750, JH900, JT900, JH1100, JT1100 GSX, GTX, LRV, RX, XP Using 951 CC Engines

9-15072 PWC Starter Replaces: Kawasaki 21163-3003F/G, 21163-3710, 3711, 5031 Fits: PWC JS 400, 440, 550 1976-95

9-15076 PWC Starter Replaces: Yamaha 63M-81800-00 Fits: 800-1200

9-15073 PWC Starter Replaces: Tiger Shark 3008-093, 327, 536, 463 Fits: 640, 770 , 940, 1000, 1100cc Engines

9-15077 PWC Starter Replaces: Sea-Doo 278-000-484, 485 Fits: 580, 650, 720 Engines Denso 228000-4550 9 Tooth Starter Drive

9-15080 PWC Idler Gear Assembly Replaces: Yamaha 6M6-8183E00-00 Use with 9-15076, 9-15078, 9-15079 Starters - Kawasaki, Polaris, Sea-Doo, Tiger Shark, Yamaha 19 Tooth Drive Gear

Visit our website at:

www.mallorymarine.com

or scan the code to the left with your smartphone for the most up to date product line information!

21


OUTBOARD ELECTRICAL PARTS High quality electrical parts are a necessity for a pleasurable boating experience, the fun doesn’t start unless the engine does. Our starters and solenoids are produced in a state of the art facility to the highest standards in the industry.

9-15300 Switch, Ignition Replaces: Mercury 87-88107, A5 Fits: Push to choke 3 pos. 6 wire (sealed)

9-15301 Switch, Ignition Replaces: Mercury 87-17009A2, A5 Fits: Push to choke 3 pos. 6 terminal

9-15400 Switch, Ignition Safety Replaces: Mercury MP 40970 Fits: Universal

9-15450 Switch, engine stop Replaces: Yamaha 6E9-82575-02-00

9-15451 Keys, emergency kill switch Fits: Will fit all the major manufacturers kill switches.

SOLENOIDS

Solenoids Features: • All copper windings for maximum magnetic pull and minimum resistance • Stainless steel bracket and mounting bases for the marine environment • Cadmium plated copper contact disc and solid bolts for reduced voltage drop

9-15100 Battery Switch Replaces: Universal

9-15103 Solenoid Replaces: Mercury 25661, 25661 T1

9-15106 Solenoid Replaces: Mercury 65057A 1, 65057T 1

9-15108 Solenoid Replaces: Johnson/Evinrude 581528

22

9-15104 9-15104-10 (Bulk Pkg 10) Solenoid Replaces: Johnson/Evinrude/ OMC 586180 / Mercury 47886T

9-15105 Solenoid Replaces: Merc 89-76416A1 / OMC / Pleasurecraft

9-15109 Solenoid Replaces: Johnson/Evinrude/OMC 387444

9-15110 Solenoid Replaces: Mercury Marine Horizontal Post


OUTBOARD ELECTRICAL PARTS

9-15111 Solenoid Replaces: Mercury 89-853654A1

9-15112 9-15112-10 (Bulk Pkg 10) Solenoid Replaces: Mercury 89-96158T

9-15113 Solenoid Replaces: Mercury 89-850189, 8-850189T

9-15116 Solenoid Replaces: Mercury 89-818999A1/A2, 89-850188A1/T1

9-15117 Solenoid Replaces: Mercury / Force 89-817109A1/A2/A3

9-15118 Solenoid Replaces: Johnson/Evinrude/OMC 584580

9-15120 Solenoid Replaces: Yamaha 6E5-81941-10/11, 61A-81941-00

9-15121 Solenoid Replaces: Yamaha 6G1-81941-10

9-15203 Relay Replaces: Adapter Harness Relay Fits: 9-18540, 9-18202, 9-18205, 9-18206, 9-18403, 9-18404, 9-18406

9-15122 Solenoid Replaces: Yamaha 688-81950-10

9-15210 Relay, shrouded 30A Replaces: Mercury & Mariner 828151, 882751A1

9-15115 Solenoid Replaces: Mercury 89-818997A1/A2/T1, 89-818998A1/A2, 89-850187A1/T1

9-15119 Solenoid Replaces: Johnson/Evinrude/OMC 586774 Fits: E-Tech Late Models

9-15200 9-15200-10 (Bulk Pkg 10) Relay Replaces: Johnson/Evinrude 586224, Volvo 876039, Mercury 87-18211, 87-19761

9-15212 Relay, shrouded 30A Replaces: Mercury, Mariner & Force 821509, 821509T01

See page 24-28 for applications charts

9-15201 Relay Replaces: Volvo 870670, 876038, 876040

9-15213 Relay, shrouded 30A Replaces: Mercury 882751A04

23


OUTBOARD ELECTRICAL PARTS JOHNSON/EVINRUDE SOLENOID & RELAY APPLICATIONS Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

9.9 9.9 9.9 15 15 15 18 20 25 28 30 33 33 35 35 35 40 40 E40 (E-Tech) 45 Com. 45 SS 48 50 50 E50 (E-Tech) 55 55 Com. 60 60 60 60 60 60 SST E60 (E-Tech) 65, 65 Com. 65, 65 Com. E65 (E-Tech) 70 70 70 70 70 70 75 75 75 75 75

1977 1978-1983 1993-Up 1977 1978-1983 1993-Up 1957-59 1977-96 1972-2004 1987-92 1984-2004 1965-67 1968-70 1957-59 1976-88 1996-2000 1960-66 1967-92 All 1989-92 1988-90 1987-96 1958-59 1971-2004 All 1968-81 1989-92 1964-66 1967-83 1984-92 1993-96 1999-2000 1989-90 All 1968-73 1985-92 All 1961 1974-80 1981 1982-92 1993-96 1999-2000 1960-64 1965 1975-80 1981 1982-88

9-15104 9-15108 9-15118 9-15104 9-15108 9-15118 9-15109 9-15104 9-15104 9-15104 9-15104 9-15109 9-15104 9-15109 9-15104 9-15104 9-15109 9-15104 9-15119 9-15104 9-15104 9-15104 9-15109 9-15104 9-15119 9-15104 9-15104 9-15109 9-15104 9-15104 9-15104 9-15104 9-15104 9-15119 9-15104 9-15104 9-15119 9-15109 9-15104 9-15104 9-15104 9-15104 9-15104 9-15109 9-15104 9-15104 9-15104 9-15104

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — 9-15200 — — 9-15200 — — 9-15200 — — — 9-15108 9-15200 — — — — — 9-15108 9-15200

75 75 FFI 75 E75 (E-Tech) 80 80 Jet 85 85 85 85 85 88 88 90 90 90 90 90 90 90 FFI 90 V-4 90 V-4 90 V-4 Johnson E90 (E-Tech) 100 100 100 100 100 100 Com. 100 V-4 Evinrude (Direct Inj) 1600cc 105 V-4 105 Jet 110 115 115 115 115 115 V-4 115 V-4 115 V-4 Evinrude (Direct Inj) 115 FFI 115 Turbo Jet E115 (E-Tech) 120 120 125, 125 Com.

1989-1993 2000 2003 All 1966-67 1994-2000 1968-75 1976-80 1981-90 1991-92 1993-1997 1987-92 1994-96 1964 1965 1981 1982-92 1993-98 2003 1999-2000 1997-2000 2003 2004 All 1966-78 1979-80 1981-83 1984-92 1993-98 1997-2000 2004

9-15104 9-15105 9-15105 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15109 9-15104 9-15104 9-15104 9-15104 9-15105 9-15105 9-15104 9-15119 9-15104 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105

— — — — — — — 9-15108 — 9-15200 — 9-15200 — — — 9-15108 9-15200 — — — — — — — — 9-15108 — 9-15200 — — —

1988 2003 1997-2000 1986-89 1969-75 1976-81 1982-92 1993-98 1997-2000 2003 2004

9-15104 9-15105 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15105

9-15200 — — 9-15200 — 9-15108 9-15200 — — — —

1999 1997 All 1985-92 1993-94 1971-81

9-15105 9-15104 9-15119 9-15104 9-15104 9-15104

— — — 9-15200 — —

24


OUTBOARD ELECTRICAL PARTS JOHNSON/EVINRUDE SOLENOID & RELAY APPLICATIONS (CONTINUED) Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

Model

Years

Starter Solenoid

Power Trim Solenoind/Relay

135 135 135 135 FFI 135 135 V-6 Evinrude 140 140 140 150 150 150 150 150 V-6 150 V-6 150 FFI E150 (E-Tech) 155 Com. 2500 cc 175 175 175 175 FFI 175 175 V-6 175 V-6 E175 (E-Tech) 125, 125 Com. 125 130 130 185

1973-76 1976 2000 2000 2003 2004 1977-81 1982-92 1993-94 1979-81 1982-92 1993-2000 2003 2003 2004 1997-99 All 1984-92 1988 1977-81 1982-92 1993-2000 1997-99 2003 2003 2004 All 1982-92 1993-94 1994 1997-99 1984-93

9-15104 9-15104 9-15104 9-15105 9-15105 9-15105 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15104 9-15104 9-15105 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15105 9-15104 9-15104 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104

— 9-15108 — — — — 9-15108 9-15200 — 9-15108 9-15200 — — — — — — 9-15200 9-15200 9-15108 9-15200 — — — — — — 9-15200 — — — 9-15200

200 200 200 200 200 EFI 200 E200 (E-Tech) 225 225 225 225 FFI 225 E225 (E-Tech) 235 235 250 250 250 250 E250 (E-Tech) 275 3.6L/300 300 E300 (E-Tech) 1.6L V-4 Seadrive 1.8L V-4 Seadrive 2.0L V-4 Seadrive 2.5L V-6 Seadrive 2.7L V-6 Seadrive 3.0L V-6 Seadrive 3.6L V-8 Seadrive 4.0L V-8 Seadrive

1976-81 1982-92 1993-98 1999-2000 1999-2000 2003-2004 All 1977-85 1986-92 1995-2000 1999-2000 2003-04 All 1978-81 1982-85 1986-90 1991-92 1993-2000 2003-04 All 1985-88 1985-92 1993-98 All 1983-90 1987 1988-90 1983-86 1987 1988-90 1985-92 1988-90

9-15104 9-15104 9-15104 9-15104 9-15105 9-15105 9-15119 9-15104 9-15104 9-15104 9-15105 9-15105 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15105 9-15119 9-15104 9-15104 9-15104 9-15119 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104 9-15104

9-15108 9-15200 — — — — — — 9-15200 — — — — 9-15108 9-15200 — 9-15200 — — — 9-15200 9-15200 — — — — — — — — — —

MERCURY SOLENOID & RELAY APPLICATIONS HP

Serial #

6 8 9.9 20 20 20 20 Jet 25 (2cyl) 25 Four Stroke (carb) 30 (2cyl) 644cc 30 Jet (non-handle) 30 Four Stroke (carb) 30 Four Stroke (EFI) 35 35 (w/1 trim ram) 40 40 40 40 (2cyl) Design I 40 (2cyl) Design II 40 (3cyl)

0D281000 - 0T800749 0D281000 & Up 0D281000 & Up 2296267 -4709593 4709593 - 6443972 0G044027 - 0T800749 0G044027 & Up 0G044027 & Up 0G590000-1B344298 0G053314-0T598999 0G590000-0T178499 0G760300 & Up 0T409000 - 1B226999 6445653 - 0C159199 0C159200 & Up 2874704 - 5556229 5556230 - 5823917 5823918 - 0G053313 0G055314 & Up 0G055314 & Up 0G531301 & Up

Power Trim Starter Solenoid Solenoid/Relay 9-15113 — 9-15113 — 9-15113 — 9-15104 — 9-15111 — 9-15116 — 9-15116 — 9-15116 — 9-15115 — 9-15115 — 9-15115 9-15210 9-15115 9-15210 — 9-15210 9-15112 9-15112 9-15112 9-15200 9-15103 — 9-15111 — 9-15112 — 9-15115 9-15212 9-15115 9-15210 9-15115 9-15210

HP

Serial #

40 (4cyl) (w/relays) 40 (4cyl) (w/solenoids) 40 Jet (3cyl) 40 Four Stroke(carb) (3 cyl) 40 Four Stroke(EFI) (3 cyl) 40 Four Stroke(Carb) (4 cyl) 40 Four Stroke(EFI) (4cyl) 45/50(4cyl)(w/o circuit breaker) 45/50(4cyl)(w/circuit breaker) 45/50 (4cyl) (w/o circuit breaker) 45/50(4cyl) (w/circuit breaker) 45 (4cyl) 45 Jet (w/rubber mount solenoid) 45 Jet 45 Jet

0C159200 & Up 0C159200 & Up 0T178500 & Up

Power Trim Starter Solenoid Solenoid/Relay — 9-15200 — 9-15116 9-15115 9-15210

0G760300 & Up

9-15210

0T409000 & Up

9-15210

0T228405 - 0T598999

9-15210

0T409000 & Up

9-15210

5531630 - 6146848

9-15111

9-15111

5531630 - 6146848

9-15111

9-15112

6146849 - 0B110788

9-15112

9-15111

6146849 - 0B110788

9-15112

9-15112

0B110789 & Up

9-15112

9-15112

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 - 0T178499

9-15116 9-15115

9-15210 9-15210

25


OUTBOARD ELECTRICAL PARTS MERCURY SOLENOID & RELAY APPLICATIONS HP 45 Four Stroke (Bodensee) 45 Four Stroke (Bodensee) 50 50 50 (3cyl) 50 (3cyl) (w/ 3 ram trim) 50 (3cyl) (w/ 1 ram trim) 50 (3cyl) (w/rubber mount solenoid) 50 (3cyl) 50 (3cyl) 50 Four Stroke 50 Four Stroke (Carb) (4cyl) 996cc 50 Four Stroke (EFI) (4cyl) 996cc 55 (3cyl) (w/rubber mount solenoid) 55 (3cyl) 55 (3cyl) 60 (3cyl) 60 (3cyl) (w/ 3 ram trim) 60 (3cyl) (w/ 1 ram trim) 60 (3cyl) (w/rubber mount solenoid) 60 (3cyl) 60 (3cyl) 60Four Stroke (Carb) (4cyl) 996cc 60 Four Stroke (EFI) (4cyl) 996cc 65 (3cyl) 65 (4cyl) 65 Jet (yellow fill plug) 65 Jet (yellow fill plug) 70 (3cyl) 70 (3cyl) 70 (3cyl) 70 (3cyl) 75 (3cyl) (w/3 ram trim) 75 (3cyl) (w/1 ram trim) 75 (3cyl) (w/1 ram trim) 75 (3cyl) 75 (3cyl) 75 (3cyl) 75 (4cyl) 75 Optimax (3cyl) 75 Four Stroke (EFI) 1731cc 80 80 (3cyl) 80 (4cyl) 80 (4cyl) (w/o circuit breaker) 80 (4cyl) (w/circuit breaker) 80 (4cyl) (w/o circuit breaker)

26

Serial # 0G231123 - 0G472132

Power Trim Starter Solenoid Solenoid/Relay —

9-15212

0G472133 - 0T178499

9-15210

3008819 - 4140999 4141000 - 5531629 6428681 - 0B122929 0B122930 - 0D000749 0B122930 - 0D000749

9-15103 9-15111 — 9-15112 9-15112

— — 9-15112 9-15112 9-15200

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 & Up 0G231123 - 0T178499

9-15116 9-15115 —

9-15210 9-15210 9-15212

0T178500 - 0T598999

9-15210

0T409000 & Up

9-15210

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 & Up 6428681 - 0B122929 0B122930 - 0D000749 0B122930 - 0D000749

9-15116 9-15115 — 9-15112 9-15112

9-15210 9-15210 9-15112 9-15112 9-15200

0D000750 - 0G290584

9-15116

9-15212

0G290585 - 0G589999 0G590000 & Up

9-15116 9-15115

9-15210 9-15210

0T178500 - 0T598999

9-15210

0T409000 & Up

9-15210

3547987 - 4571651 2446775 - 3293183 All 0G127500 & Up 4571652 - 5579016 5579017 - 6104369 6104370 - 6428680 0A996142 - 0C221999 0C222000 - 0D252460 0C222000 - 0D252460 0D252461 - 0D283221 0D283222 - 0G127499 0G127500 - 0G360002 0G3630003 & Up 6432901 & Up 0T801000 & Up

9-15111 9-15103 9-15115 9-15117 9-15111 9-15111 — 9-15112 9-15115 9-15115 9-15115 9-15115 9-15117 9-15117 — 9-15117

— — 9-15210 9-15210 — 9-15111 9-15111 9-15112 9-15115 9-15212 9-15115 9-15115 9-15115 9-15210 9-15112 9-15210

1B366823 & Up

9-15117

2559001 - 3493912 0A996142 & Up 4831999 - 5582561

9-15103 9-15112 9-15111

— 9-15112 —

5582562 - 6030903

9-15111

9-15111

5582562 - 6030903

9-15111

9-15112

6030904 - 6432900

9-15111

(CONTINUED) HP 80 (4cyl) (w/circuit breaker) 80 Jet (yellow fill plug) 85 (4cyl) 85 (4cyl) 90 90 (w/o circuit breaker) 90 (w/circuit breaker) 90 (w/o circuit breaker) 90 (w/circuit breaker) 90 90 (3cyl) 90 (3cyl) (w/3 ram trim) 90 (3cyl) (w/1 ram trim) 90 (3cyl) (w/1 ram trim) 90 (3cyl) 90 (3cyl) 90 (3cyl) (yellow fill plug) 90 Optimax (3cyl) 90 Four Stroke (EFI) 1731cc 100 (4cyl) (w/3 ram trim & 5/16x18 terminals) 100 (4cyl) (w/1 ram trim & 5/16x18 terminals) 100 (4cyl) (w 5/16x18 terminals) 100 (4cyl) 100 (4cyl) 100 (6cyl) 105 Jet (V-6) (w/flush mount solenoid) 105 Jet (V-6) 110 115 115 115 (4cyl) (w/3 ram trim & 5/16x18 terminals) 115 (4cyl) (w/1 ram trim & 5/16x18 terminals) 115 (4cyl) (w 5/16x18 terminals) 115 (4cyl) 115 (4cyl) 115 Optimax (3cyl) 115 (w/o circuit breaker) 115 (w/circuit breaker) 115 115 Four Stroke (EFI) w/ two relay trim 115 Four Stroke (EFI) 1741cc 115 Four Stroke (EFI) 1731cc 125 125 (4cyl) 125 (4cyl) 135 V135 (w1/4”-20 terminals)

Serial #

Power Trim Starter Solenoid Solenoid/Relay

6030904 - 6432900

9-15112

0D283222 & Up 3493913 - 3865694 3865695 - 4831998 4845301 - 6026608 5299506 - 6026608 5299506 - 6026608 6026609 - 6436122 6026609 - 6436122 6436123 & Up 0A996142 - 0C221999 0C222000 - 0D252460 0C222000 - 0D252460 0D252461 - 0D283221 0D283222 - 0G127499 0G127500 - 0G360002 0G3630003 & Up 0T801000 & Up

9-15117 9-15103 9-15111 9-15111 9-15111 9-15111 — — — 9-15112 9-15115 9-15115 9-15115 9-15115 9-15117 9-15117 9-15117

— — — 9-15111 9-15111 9-15112 9-15111 9-15112 9-15112 9-15112 9-15115 9-15212 9-15115 9-15115 9-15115 9-15210 9-15210

1B366823 & Up

9-15117

0B209468 - 0D252460

9-15117

9-15115

0B209468 - 0D252460

9-15117

9-15212

0D252461 - 0D283221

9-15117

9-15115

0D283222 - 0G359967 0G359968 & Up 2318586 - 3253111

9-15117 9-15117 9-15103

9-15115 9-15210 —

0D082000 - 0G303045

9-15117

0G303046 & Up 1870204 - 2314955 2836019 - 4112634 4112635 - 5600966

9-15117 9-15103 9-15103 9-15111

— — 9-15103 9-15111

0C100000 - 0D252460

9-15117

9-15115

0C100000 - 0D252460

9-15117

9-15212

0D252461 - 0D283221

9-15117

9-15115

0D283222 - 0G359967 0G359968 & Up 0T801000 & Up 5600967 - 6051525 5600967 - 6051525 6051526 & Up

9-15117 9-15117 9-15117 9-15111 9-15111 —

9-15115 9-15210 9-15210 9-15111 9-15112 9-15112

0T178500 - 0T800999

9-15210

0T809000 - 1B366822

9-15210

1B366823 & Up

9-15117

2314956 - 3253111 0D283222 - 0G359967 0G359968 & Up 2839369 - 3293233

9-15103 9-15117 9-15117 9-15103

— 9-15115 9-15210 —

0A904646 - 0C100860

9-15112


OUTBOARD ELECTRICAL PARTS MERCURY SOLENOID & RELAY APPLICATIONS HP V135 (w5/16”-18 terminals) V135 V135 V135 (w/white solenoids) V135 (w/flush mount solenoid) V135 (w/rubber mount solenoid) V135 (w/rubber mount solenoid) V135 V135 DFI 135 Verado (4cyl) 140 140 150 150 150 XS V150 V150 Mariner V150 V150 Mariner V150 (w A196 1/4”-20 terminals) V150 (w 5/16”-18 terminals) V150 V150 V150 (w/white solenoids) V150, 150 EFI (w/flush mount solenoid) V150 (w/rubber mount solenoid) V150 (w/rubber mount solenoid) V150 V150 EFI (w/rubber mount solenoid) V150 EFI (w/rubber mount solenoid) V150 EFI V150 DFI 150 XR4 / MAG II V150 XR6 (w/rubber mount solenoid) V150 XR6 (w/rubber mount solenoid) V150 XR6 150 XR4 / MAG II (w/ white solenoids) 150 XR6 / MAG III (w/flush mount solenoid) 150 Verado V175 V175 (w 1/4”-20 terminals) V175 (w 5/16”-18 terminals)

Serial #

Power Trim Starter Solenoid Solenoid/Relay

0A904646 - 0C100860

9-15111

9-15112

0C100861 - 0C239552 0C239553 - 0D081999 0C239553 - 0D081999

9-15111 9-15111 9-15111

9-15112 9-15112

0D082000 - 0G201874

9-15111

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

0G303046 & Up 0G590000 & Up 0G590000 & Up 3293234 - 3502805 4865678 & Up 3502806 - 4121434 4121435 - 4865677 4868648 - 5327662 5432022 - 6042945 5432022 - 6038680 6042946 - 0A904645 6038681 - 0A904645

9-15117 9-15117 9-15117 9-15103 9-15111 9-15103 9-15111 9-15111 9-15111 9-15111 — —

9-15210 9-15210 9-15210 9-15103 9-15111 9-15103 9-15103 9-15111 9-15112 9-15112 9-15112 9-15112

0A904646 - 0C100860

9-15112

0A904646 - 0C100860

9-15111

9-15112

0C100861 - 0C239552 0C239553 - 0D081999 0C239553 - 0D081999

9-15111 9-15111 9-15111

9-15112 9-15112 —

0D082000 - 0G303045

9-15111

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

0G303046 & Up

9-15117

9-15210

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G303046 & Up 0G590000 & Up 0B242885 - 0D081999

9-15117 9-15117 9-15111

9-15210 9-15210 9-15112

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G303046 & Up

9-15117

9-15210

0C239553 - 0D081999

9-15111

0D082000 - 0G303045

9-15111

9-15210

1B227000 & Up 4301235 - 6618750

9-15213 9-15111

9-15213 9-15111

0A904646 - 0C100860

9-15112

0A904646 - 0C100860

9-15111

9-15112

(CONTINUED) HP

Serial #

V175 V175 V175 (w/ white solenoids) V175, 175 EFI (w/flush mount solenoid) V175, 175 EFI (w/rubber mount solenoid) V175, 175 EFI (w/rubber mount solenoid) V175, 175 EFI (w/flush mount solenoid) V175 V175 EFI V175 DFI 175 Verado V200 V200 V200 (w 1/4”-20 terminals) V200(w 5/16”-18 terminals) V200 V200 (2.5L) V200(2.5L) (w/white solenoids) V200 (w/rubber mount solenoid) V200 (w/rubber mount solenoid) V200, 200 EFI (w/flush mount solenoid) V200 EFI (w/rubber mount solenoid) V200 EFI (w/rubber mount solenoid) V200, 200 EFI V200 DFI 200 (DFI) 3.0L 200 Verado (4 cyl) 200 Verado (6cyl) V220 V225 (2.4L) V225 (3.0L) V225(3.0L) (w/trim solenoids) V225(3.0L) (w/trim relays) V225 (3.0L) V225 DFI V225 Sea Pro/Marathon V225/250 EFI 225 Verado (6cyl) V250/275 V250XB 250/275 Verado (6cyl) 300 Verado (6cyl) 350 Verado (6cyl) 3.4L

0C100861 - 0C239552 0C239553 - 0D081999 0C239553 - 0D081999

Power Trim Starter Solenoid Solenoid/Relay 9-15111 9-15112 9-15111 9-15112 9-15111 —

0D082000 - 0G201874

9-15111

9-15210

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G201875 - 0G303045

9-15111

9-15210

0G303046 & Up 0G303046 - 0T800999 0G860500 & Up 1B227000 & Up 4839034 - 6073191 6073192 - 6625220

9-15117 9-15117 9-15117 9-15213 9-15111 —

9-15210 9-15210 9-15210 9-15213 9-15111 9-15112

6625221 - 0C100860

9-15112

6625221 - 0C100860

9-15111

9-15112

0C100861 - 0C291519 0C291520 - 0D081999

9-15111 9-15111

9-15112 9-15112

0C291520 - 0D081999

9-15111

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0D082000 - 0G303045

9-15111

9-15210

0D082000 - 0G201874

9-15117

9-15115

0G201875 - 0G303045

9-15117

9-15210

0G303046 & Up 0G386496 & Up 0T801000 1B517159 & Up 0T980000 & Up 0B117316 & Up 5628028 & Up 0D280813 - 0G129221

9-15117 9-15117 9-15117 9-15213 9-15213 9-15111 9-15111 9-15117

9-15210 9-15210 9-15210 9-15213 9-15213 9-15112 9-15111 9-15115

0G129222 - 0G303045

9-15117

9-15115

0G129222 - 0G303045 0G303046 & Up 0G590000 & Up 0G245605 & Up 0G129222 & Up 0T980000 & Up 0C101891 & Up 0G980600 & Up 0T980000 & Up 1B517434 & Up 1B716557 & Up 5611648 & Up

9-15117 9-15117 9-15117 9-15117 9-15117 9-15213 9-15111 9-15117 9-15213 9-15213 9-15213 9-15111

9-15210 9-15210 9-15210 9-15210 9-15210 9-15213 9-15112 9-15210 9-15213 9-15213 9-15213 9-15112

27


OUTBOARD ELECTRICAL PARTS YAMAHA SOLENOID APPLICATIONS HP 15 20 25 25 C25 CV25 30 C30 CV30 40 40 C40 CV40 50 50 C50 F50 P50 T50 (Exc. starter mounted) 60 C60 F60 P60 T60 (Exc. starter mounted) 70 C70 C75 P75 S75 C80 C85 C85 90 90 C90 115 C115 P115 S115

Years 1988-97 1996-97 1985-99 2006-Up 1991-97 1990 1985-2001 1991-97 1989-90 1984-90 1990-2008 1991-2002 1990 1986-88 1989-Up 1998-2001 1996-2004 1991-96 1996-2004 2001-Up 1996-2001 2002-04 1991-99 2003-04 1984-Up 2000-01 1994-99 1996-99 1996 1997 1991 1992-96 1984-91 1992-Up 1997-01 1984-Up 1991-2000 1993-98 1996

Starter Solenoid 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15121 9-15122 9-15121 9-15121 9-15121 9-15122 9-15121 9-15121 9-15121 9-15121 9-15121 9-15122 9-15122 9-15121 9-15122 9-15121 9-15122 9-15122 9-15121 9-15121 9-15120 9-15121 9-15122 9-15121 9-15122 9-15121 9-15121 9-15120 9-15120 9-15120 9-15120

HP 130 L130 S130 150 C150 D150 DX150 L150 LX150 P150 S150 SX150 V150 175 P175 S175 V175 VX150 200 L200 LX200 P200 S200 SX200 V200 VX200 225 L225 LX225 S225 SX225 V225 VX225 250 L250 LX250 S250 SX250

Years 1988-2004 1989-2001 1996-97 1985-Up 1996 1997-99 1999-2005 1986-99 1990-99 1991-99 1996-99 1999-2004 2000-Up 1985-2000 1994-99 1996-99 2000 2000-04 1984-98 1986-99 1999-2001 1991-99 1996-99 1999-2005 1998-99 2000-05 1990-97 1994-99 2000-03 1996-99 2000-03 1998-99 2000-04 1990-92 1990-99 2000-03 1996-99 2000-03

Starter Solenoid 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120 9-15120

QUALITY ENGINE & DRIVE PARTS FOR THE SERVICE PROFESSIONAL.

WWW.MALLORYMARINE.COM 28


OUTBOARD ELECTRICAL PARTS STARTERS - CHRYSLER/FORCE

9-15004 Outboard Starter Replaces: Chrysler/Force FK 616955, 50-853869, 50-819085 Fits: 70-150 HP 1966-99

9-15001 Outboard Starter Replaces: Mercury 50-29105 Fits: 35, 40, 50 HP

9-15010 Outboard Starter Replaces: Chrysler/Force 50-514955, 50-803900T

9-15012 Outboard Starter Replaces: Chrysler/Force F575955, 50-803903T Fits 50 HP

9-15014 Outboard Starter Replaces: Chrysler/Force 50-819968-2, T4

9-15015 Outboard Starter Replaces: Chrysler/Force 50-820193-1, T1 Bottom terminal Fits 40-50 HP

9-15013 Outboard Starter Replaces: Chrysler/Force 50-820193, 50-820193T1 Side terminal Fits 40-50 HP

STARTERS - HONDA

!

NEW

9-15060 Outboard Starter Replaces: Honda 31200-ZV5-0130 Fits: 40, 50hp (1995-06) 35, 45 HP (1995-97) (9 tooth)

!

NEW

9-15061 Outboard Starter Replaces: Honda 31200-ZW1-004 Fits: 75-90 HP (1997-06) (13 tooth)

STARTERS - JOHNSON/EVINRUDE

9-15000 Outboard Starter Replaces: Johnson/Evinrude 387094 Fits: V6 Crossflow 1976-92

9-15011 Outboard Starter Replaces: Johnson/Evinrude 586274 Fits: 9.9/15 1993-up (small 10 tooth)

9-15005 Outboard Starter Replaces: Johnson/Evinrude 586278 Fits: 20-35 HP 1977-99

9-15006 Outboard Starter Replaces: Johnson/Evinrude 384163 Fits: 40, 50, 55, 60 HP

9-15020 Outboard Starter Replaces: Johnson/Evinrude 584799, 397023, 396235, 391511 Fits: 200, 225,275, & 300 hp V-6 & V-8 Loopers 1986-99 (10 tooth)

9-15007 Outboard Starter Replaces: Johnson/Evinrude 385529 Fits: V-4 Crossflow

9-15021 Outboard Starter Replaces: Johnson/Evinrude 386430 Fits: 8, 9.9 1997-98 4 stroke, 9.9/15 1977-92 (10 tooth)

See page 33-35 for applications charts

9-15008 Outboard Starter Replaces: Johnson/Evinrude 386657 Fits: 50, 55, 60, 65 HP

9-15032 Outboard Starter Replaces: Johnson/Evinrude 586286, 586287 Fits: V-6 150-175 HP 19912003

29


OUTBOARD ELECTRICAL PARTS STARTERS - JOHNSON/EVINRUDE

9-15035 Outboard Starter Replaces: Johnson/Evinrude 384914 Fits: 85-125 HP 1969-72 (Large 10 tooth)

9-15034 Outboard Starter Replaces: Johnson/Evinrude 586279 Fits: 20-50 HP 1989-up (9 tooth)

NEW

NEW

9-15040 Outboard Starter Replaces: Johnson/Evinrude 584818, 586277, 778996 Fits: 25, 35 HP 3 cyl. 1997-1999

9-15037 Outboard Starter Replaces: Johnson/ Evinrude 586768 Fits: 40-90 HP E-Tech (9 tooth)

!

!

!

NEW

9-15036 Outboard Starter Replaces: Johnson/ Evinrude 586285 Fits: 120-140 HP 1985-up (10 tooth)

9-15041 Outboard Starter Replaces: Johnson/Evinrude 584608, 586275 Fits: 9.9, 15 HP 4-Stroke 1994-2000

9-15043 Outboard Starter Replaces: Johnson/ Evinrude 583473, 585059, 778991 Fits: 20, 25, 28, 30, 35 HP 2 cyl. 1980-1992

9-18110 Outboard Starter Replaces: Johnson/ Evinrude 984980 Fits: 90 & 115 Looper 1995-99

STARTERS - MERCURY

9-15016 Outboard Starter Replaces: Mercury 50-822462, 50-822462T1 Fits: 30-60 HP

9-15019 Outboard Starter Replaces: Mercury/Yamaha 50-834749, 50-859171T Fits: Merc 40/45/50 4-stroke

9-15026 Outboard Starter Replaces: Mercury 50-44369, 50-44369A1 Fits: 45-60 HP (10 tooth)

30

9-15017 Outboard Starter Replaces: Mercury/Yamaha 50-830308T, 50-859169T, 50-888151T / 65W-81800-00-01 Fits: 25 HP 4-stroke (Merc), 15 & 25hp 4-stoke (Yamaha)

9-15002 Outboard Starter 50-60315 Replaces: Mercury 50-65436 Fits: 45, 50, 55, 60, 65, 70 HP

9-15003 Outboard Starter Replaces: Mercury 50-44415 Fits: V-6

9-15018 Outboard Starter Replaces: Mercury/Yamaha 50-854636T, 50-859170T, 50-888160T / 67C-8180000-00 Fits: 30/40 4-stroke Merc

9-15009 Outboard Starter 50-72467 Replaces: Mercury 50-57465 Fits: 65, 80, 85, 90, 115, 140, 150 HP

9-15022 Outboard Starter Replaces: Mercury 50-90983A1 Fits: 6-15 hp 1986-96, 18-25 HP 1980-87 (10 tooth drive)

9-15024 Outboard Starter Replaces: Mercury 50-67341 Fits: 85 HP (10 tooth)

9-15025 Outboard Starter Replaces: Mercury 50-73521 Fits: 30-50 HP (10 tooth)

9-15027 Outboard Starter Replaces: Mercury 50-66015-3, 50-893892T Fits: 80-125 HP (8 tooth)

9-15028 Outboard Starter Replaces: Mercury 50-8184452, 50-818445-3, 50-818445-5 Fits: 225-250 HP (Late Model) (8 tooth)

9-15029 Outboard Starter Replaces: Mercury 50-64975 Fits: V-6 115-175 Prestolite – Large Gear (10 tooth)

9-15030 Outboard Starter Replaces: Mercury 50-856996T Fits: V-6 115-250 HP 135 Tooth Flywheel (Small 9 tooth)

See page 33-35 for applications charts


OUTBOARD ELECTRICAL PARTS STARTERS - MERCURY (CONTINUED)

!

!

NEW

9-15031 Outboard Starter Replaces: Mercury 50-833153-1, 50-833153-2, 50-833153-5 Fits: V-6 115-250 HP (9 tooth)

!

NEW

9-15045 Outboard Starter Replaces: Mercury/Mariner 50-852570, 50-852570T, 50-859168T Fits: 9.9-15 HP 4-stroke

9-15039 Outboard Starter Replaces: Mercury 50-853329T Fits: 4 & 6 cyl Verado, 3 cyl DFI & V6 EFI/DFI

NEW

9-15042 Outboard Starter Replaces: Mercury 50-832997, -1, -2, 50-832997003 Fits: 175XR2 Sport Jet

!

!

!

NEW

NEW

NEW

9-15052 Outboard Starter Replaces: Mariner 50-96359M, 50-97693M Fits: 20C/12C (thru prop exhaust) 30A, 40C (twin carb)

9-15044 Outboard Starter Replaces: Mercury 50-41583, 50-41583T Fits: 35-40 HP 2 cyl.

9-15055 Outboard Starter Replaces: Mercury/Mariner 50-804312T1 Fits: 75, 90 HP 4-stroke

9-15058 Outboard Starter Replaces: Mercury/Mariner 50-881368T1 Fits: 115 EFI 4-stroke

STARTERS - NISSAN/TOHATSU

!

NEW

9-15048 Outboard Starter Replaces: Nissan/Tohatsu 3C8-76010-100 Fits: 30-40 HP 2-stroke w/ Hitachi S108-94, S108-112, S108-120 (9 tooth)

!

!

NEW

NEW

9-15053 Outboard Starter Replaces: Nissan/Tohatsu B26A-90500A Fits: 2WT60A 1981 & up w/ Hitachi D10607B, -07E, -07F, -12, -12A (10 tooth)

9-15062 Outboard Starter Replaces: Nissan/Tohatsu 353-76010-1A0, 35376010-4 Fits: M45A2, M50C, M60A, M70A2, M90A, M140A w/ Hitachi S114-415, -415A, -571, -571A, -667

STARTERS - SUZUKI

!

NEW

9-15048 Outboard Starter Replaces: Suzuki 31100-94400, 31100-94401, 31100-94402, 31100-96310, 31100-96311 Fits: 20, 25, 30, 35, 40 HP (1980-98) (9 tooth)

!

!

NEW

NEW

!

NEW

9-15051 Outboard Starter Replaces: Suzuki 31100-94600, 31100-94601, 31100-94610 Fits: 115, 140 HP 2-stroke (1985-00) (9 tooth)

9-15054 Outboard Starter Replaces: Suzuki 31100-87D10, 31100-87D10, 31100-92E00 Fits: 90, 100, 150, 175, 200, 225 HP 2-stroke (1986-00) (8 tooth)

9-15056 Outboard Starter Replaces: Suzuki 31100-95600, 31100-95601 Fits: 75, 85 HP (1988-00) (9 tooth)

9-15038 Outboard Starter Replaces: Yamaha 6E5-81800-12-00 Fits: Various 40-60 HP 4/2 stroke, V4 & V6

9-15017 Outboard Starter Replaces: Mercury/Yamaha 50-830308T, 50-859169T, 50-888151T / 65W-81800-00-01 Fits 25hp 4-stroke (Merc) Fits 15 & 25hp 4-stoke (Yamaha)

9-15018 Outboard Starter Replaces: Mercury/Yamaha 50-854636T, 50-859170T, 50-888160T / 67C-81800-00-00 Fits 30/40 4-stroke Merc

STARTERS - YAMAHA

9-15023 Outboard Starter Replaces: Yamaha 6K7-81800-10, 6N7-81800-00, 6N7-81800-01, 6N7-81800-10 Fits: 115-225 HP 2 stroke (9 tooth)

See page 33-35 for applications charts

31


OUTBOARD ELECTRICAL PARTS STARTERS - YAMAHA (CONTINUED)

!

!

NEW

9-15019 Outboard Starter Replaces: Mercury/Yamaha 50-834749, 50-859171T Fits Merc 40/45/50 4-stroke

!

NEW

9-15049 Outboard Starter Replaces: Yamaha 6H3-81800-10, 6H3-81800-11 Fits: 60, 70 Hp 2-stroke

!

NEW

9-15057 Outboard Starter Replaces: Yamaha 688-81800-10, 688-81800-11, 688-81800-12 Fits: 75-90 HP 2-stroke (1984-04)

NEW

9-15045 Outboard Starter Replaces: Yamaha 66M-81800-01-00, 66M-8180002-00 Fits: F9.9, T9.9, F15 HP 4-stroke (2000 & Up)

!

9-15046 Outboard Starter Replaces: Yamaha 6H4-81800-10, 6H4-8180011, 6H4-81800-12 Fits: 40-50 HP 2-stroke (1984-88)

!

NEW

NEW

9-15050 Outboard Starter Replaces: Yamaha 6F5-81800-10, 6F5-81800-11, 6G8-81800-11, 6J4-81800-01 Fits: 30 HP (1987 & Up) 40-50 HP (1989 & Up) 2-Stroke

9-15052 Outboard Starter Replaces: Yamaha 689-81800-11, 689-81800-12, 689-81800-13 Fits: 25, 30, 40 HP 2-stroke (1984-97)

!

!

NEW

NEW

9-15058 Outboard Starter Replaces: Yamaha 68V-81800-00, 68V-81800-01, 68V-81800-02 Fits: F75 (2005 & Up), F90 (2006 & Up), F115 (2001 & Up) 4-stroke

9-15059 Outboard Starter Replaces: Yamaha 68F-81800-00, 68F-81800-01, 68F-81800-02 Fits: 150-200 HP 2-stroke (1984-00)

!

NEW

9-15047 Outboard Starter Replaces: Yamaha 66T-81800-00 Fits: 40 HP Enduro

!

NEW

9-15053 Outboard Starter Replaces: Yamaha 682-81800-11, 682-81800-12, 6L2-81800-20 Fits: 9.9, 15 HP 2-stroke (1984-97) 25 hp 2-stroke (2006 & Up)

!

NEW

9-15063 Outboard Starter Replaces: Yamaha 69J-81800-00 Fits: 200-225 HP (2002-04)

See page 33-35 for applications charts

Visit our website at:

www.mallorymarine.com or scan the code to the left with your smartphone for the most up to date product line information! 32


OUTBOARD ELECTRICAL PARTS CHRYSLER/FORCE STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

20-35

1973-89

9-15010

10

50

1983

9-15012

11

40/50

1992-95

9-15013

13

50

1986-92

9-15012

11

40/50

1996-99

9-15015

13

85L, 70-150

1966-99

9-15004

9

JOHNSON/EVINRUDE STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

8 / 9.9 4-stroke

1997-98

9-15021

10

55

1969

9-15008

9

9.9, 15 HP 4-stroke

1994-98

9-15041

10

55

1978

9-15006

9

9.9/15

1974-92

9-15021

10

60

1971

9-15008

9

9.9/15

1993 - Up

9-15011

10

60 (2cyl)

1985

9-15006

9

20

1985-99

9-15005

11

60 (3cyl)

1986-01

9-15008

9

20 (2cyl)

1989-Up

9-15034

9

60 E-Tech

ALL

9-15037

9

25, 35 HP (3cyl)

1997-99

9-15040

10

65 (3cyl)

1985-01

9-15008

9

20-35 HP (2cyl)

1980-88

9-15043

9

70,75

1980-01

9-15008

9

25

1977-99

9-15005

11

75 E-Tech

ALL

9-15037

9

28

1993-99

9-15005

11

80

1998-00

9-18110

N/A

30

1993-99

9-15005

11

85-125

1969-72

9-15035

10

35

1977-88

9-15005

11

85-140 crossflow

1973-99

9-15007

10

40

1980-88

9-15006

9

90 E-Tech

ALL

9-15037

9

40 (2cyl)

1989-Up

9-15034

9

90-115 60째 V-4

1997-Up

9-18110

N/A

40 E-Tech

ALL

9-15037

9

100

1998-00

9-18110

N/A

48-50

1990-Up

9-15034

9

120-140

1985-Up

9-15036

10

50

1982-74

9-15006

9

V-6 crossflow

1976-92

9-15000

8

50(2cyl)

1989-Up

9-15034

9

150,175 60째 Loopers

1991-99

9-15032

N/A

50 (3cyl)

1985-99

9-15008

9

150,175 V-6

1997-03

9-15032

N/A

50 E-Tech

ALL

9-15037

9

200, 225, 275, 300 Loopers

1986-99

9-15020

10

HONDA STARTER APPLICATIONS HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

35

1995-97

9-15060

9

50

1995-06

9-15060

Drive Tooth Count 9

40

1995-06

9-15060

9

75-90

1997-06

9-15061

13

45

1995-97

9-15060

9

MARINER STARTER APPLICATIONS (JAPANESE BUILT MODELS) HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

Drive Tooth Count

20C (Thru Prop Exhaust)

6A9-250820 & Up

9-15052

11

40c (Twin Carb) (w/ Auto Blend)

6E9-007666 & Up

9-15052

11

25C (Thru Prop Exhaust)

695-000101 & Up

9-15052

11

75/90 4-Stroke

0G9605001B226999

9-15055

13

30A

689-000366 & Up

9-15052

11

115 EFI 4-Stroke

0T408999 & Below

9-15058

13

40C (Twin Carb)

6E9-000106 & Up

9-15052

11

MERCURY STARTER APPLICATIONS HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

Drive Tooth Count

6/8/9.9/15

A197112 & Up

9-15022

10

20

6443973 & Up

9-15022

10

8 (Bodensee) 4-Stroke International

0P086824 0P400999

9-15045

9

10

13.5 International

0P134638 & Up

9-15046

9.9/15 4-Stroke

0G760300 1B226999

9-15045

5837473 & Up

9-15022

18

25

5705532 & Up

9-15022

25 4-Stroke

G590000 & Up

9-15017

9

9

30 (2cyl)

G760300 & Up

9-15016

10

9

30 4-Stroke

G760300 - T408999

9-15018

9

30 jet (3cyl)

C159200 - G589999

9-15025

10

30 jet (3cyl)

G590000 - T408999

9-15016

10

10

33


OUTBOARD ELECTRICAL PARTS MERCURY STARTER APPLICATIONS (CONTINUED) HP

S/N

Starter #

Drive Tooth Count

HP

S/N

Starter #

35

6445652 & below

9-15001

10

135 V-6 (2.5L DFI)

G59000 - G960499

9-15031

9

35

6445653 0B110788

9-15044

10

135 V-6 (2.5L DFI)

G960500 - T178499

9-15030

9

140 (6cyl)

4865678 & Up

9-15009

10

40

6445652 & below

9-15001

10

140 jet

G960499 & below

9-15003

8

402, 40

5556230 & Up

9-15044

10

150 (inline 6cyl)

4121435 & Up

9-15009

10

150 V-6 (Bosch 14916-24-M030SM)

4868998 - A904645

9-15003

8

150 V-6 (Bosch 17183-28-M030SM)

4868998 - A904645

9-15003

8

150 V-6 (Bosch 10652-21-M030SM)

4868998 - A904645

9-15009

10

150 V-6 (Prestolite MJL-4003B)

4868998 - A904645

9-15029

10

40 (4cyl)

C159200 & Up

9-15025

10

40 (3cyl)

G590000 & Up

9-15016

10

40 (2cyl)

G760300 & Up

9-15016

10

40 4-Stroke

G231123 - G760299

9-15019

9

40 4-Stroke

G760300 -T408999

9-15018

9

45 Bodensee 4-Stroke

G231123 - T178499

9-15019

9

45 (4cyl)

5531630 & Up

9-15025

10

45 jet

D000750 - T129554

9-15016

10

50 (4cyl)

4357639 & below

9-15001

9

50 (4cyl)

4357640 & Up

9-15025

10

50 (3cyl)

B122930 & Up

9-15016

10

50 4-Stroke

G231123 - G760299

9-15019

9

50 4-Stroke Bigfoot

G231123 - G760299

9-15019

9

55 (3cyl)

D000750 & Up

9-15016

10

60 (3cyl)

6428681 & Up

9-15016

10

65 (4cyl)

2803822 - 3293183

9-15009

10

65 (3cyl)

3293184 - 4571651

9-15002

10

Drive Tooth Count

150 V-6

A904646 - G960499

9-15003

8

150 XR2

4868998 - A904645

9-15003

8

150 XR4

B242885 - D819999

9-15003

8

150 XR6

D820000 - G960499

9-15003

8

150 EFI

G303046 - T408999

9-15003

8

150 V-6 (2.5L DFI)

G59000 - G960499

9-15031

9

150 V-6 (2.5L DFI)

G960500 - T178499

9-15030

9

175 V-6 (Bosch 14916-24-M030SM)

4301235 - C100860

9-15003

8

175 V-6 (Bosch 17183-28-M030SM)

4301235 - C100860

9-15003

8

70 (3cyl)

4571652 - A996142

9-15002

10

9-15009

10

0G96050 1B226999

9-15055

13

175 V-6 (Bosch 10652-21-M030SM)

4301235 - C100860

75 4-Stroke

9-15029

10

2783253 - 3493912

9-15009

10

175 V-6 (Prestolite MJL-4003B)

4301235 - C100860

80 (4cyl) 80 Jet

D283222 & Up

9-15027

8

175 EFI,XRI,MAG

D000750 - G960499

9-15003

8

85 (4cyl)

3865694 & below

9-15009

10

200 EFI, XRI

C100861 - G960499

9-15003

8

85 (4cyl)

3865695 - 4366801

9-15024

10

200 V-6 (DFI)

G386496 - G960499

9-15031

9

90 (inline 6cyl)

4845301 & Up

9-15009

10

200 V-6 (3.0L DFI)

G960500 - T178499

9-15030

9

90 4-Stroke

0G96050 1B226999

9-15055

13

200 V-6 (3.0L EFI)

T750164 - T800999

9-15030

9

225 V-6 (DFI)

G59000 - G960499

9-15031

9

105 jet

G760299 & below

9-15003

8

225 (3.0L carb)

ALL

9-15028

8

100 (4cyl)

ALL

9-15027

8

225 (3.0L EFI)

G129222 - T408999

9-15028

8

115 (4cyl)

ALL

9-15027

8

225 (3.0L EFI)

T409000 - T800999

9-15030

9

115 (inline 6cyl)

4855153 & Up

9-15009

10

250 (3.0L EFI)

G129222 - T408999

9-15028

8

115 (inline 6cyl) (Prestolite)

3525441 - 4855152

9-15029

10

250 (3.0L EFI)

T409000 - T800999

9-15030

9

115 EFI 4-Stroke

0T408999 & Below

9-15058

13

250XB (3.0L EFI)

G980600 - T800999

9-15028

8

115 (2.5L DFI)

G960500 - T178499

9-15030

9

2.4L EFI,2.5L EFI

ALL

9-15003

8

125 (4cyl)

D283222 & Up

9-15027

8

2.5L carb

ALL

9-15003

8

135 V-6

A904646 - G960499

9-15003

8

3.4L , MOD VP

ALL

9-15003

8

MERCURY SPORT JET STARTER APPLICATIONS

34

HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

90

1993-94

9-15014

9

175XR2

1997-01

9-15042

8

95XR

1996-97

9-15014

9

210 carb

1997-01

9-15042

8

120XR

1996-98

9-15014

9

240 EFI

1997-01

9-15042

8


OUTBOARD ELECTRICAL PARTS SUZUKI STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

Years

Starter #

Drive Tooth Count

20, 25, 30, 35, 40

1980-98

9-15048

9

115, 140

1985-00

9-15051

9

75, 85

1988-00

9-15056

9

90, 100, 150, 200, 225

1986-00

9-15054

8

Years

Starter #

Drive Tooth Count

YAMAHA STARTER APPLICATIONS HP

Years

Starter #

Drive Tooth Count

HP

9.9, 15

1984-97

9-15053

10

50 4-Stroke

2003

9-15023

9

9.9 4-Stroke

2005 & Up

9-15045

9

60 4-Stroke

2002-03

9-15023

9

15 4-Stroke

2001 & Up

9-15045

9

60, 70

1991-04

9-15049

9

9

75

1984-04

9-15057

9

C75

1994-99

9-15057

9

15 4-Stroke

1998-99

9-15017

25

1984-87

9-15052

11

C25

1991-97

9-15052

11

P75

1996-99

9-15057

9

CV25

1990

9-15052

11

75 4-Stroke

2005 & Up

9-15058

13

25 4-Stroke

1998-2003

9-15017

9

75 4-Stroke

2003-04

9-15055

13

11

C80

1997

9-15057

9

1991-96

9-15057

9

30

1987-94

9-15050

30

1984-86

9-15052

11

C85

C30 (2cyl)

1991-97

9-15052

11

80 4-Stroke

1999-03

9-15055

13

C30 (3cyl)

1995

9-15050

11

90

1984 & Up

9-15057

9

CV30

1989-90

9-15052

11

B90

1997-99

9-15057

9

2006 & Up

9-15058

13

30 4-Stroke

2005 & Up

9-15018

9

90 4-Stroke

40 4-Stroke ER/TR

2005 & Up

9-15018

9

90 4-Stroke

2003-04

9-15055

13

9-15047

9

100 4-Stroke

1999-03

9-15055

13

C40 (2cyl)

1991-97

9-15052

11

115 4-Stroke

2000-04

9-15058

13

CV40 (2cyl)

1990

9-15052

11

115 4-Stroke

2001 & Up

9-15058

13

40, 50

1989-91

9-15050

11

LF115 4-Stroke

2001 & Up

9-15058

13

9-15050

11

115-225

w/Hitachi starter

9-15023

9

40 Enduro

P50

1991-92

PR50

1989

9-15050

11

115-225

1984-96

9-15038

9

PRO 50

1989-90

9-15050

11

150-200

2000 & Up

9-15059

13

40-50

1984-88

9-15046

9

200-225 4-Stroke

2002 & Up

9-15063

13

OUTBOARD ALTERNATORS & BELTS

9-19200 Outboard Alternator Replaces: Mercury 821663A 1 Fits: 225/250 HP 3.0L V-6 engines

9-55020 Belt, Serpentine Replaces: Mercury 57-8M0026410 Fits: Mercury 3cyl DFI OD 34.72” / W .54”

9-19201 Outboard Alternator Replaces: Mercury 881247A1 Fits: 200/250 HP 3.0L V-6 engines

9-55021 Belt, Serpentine Replaces: Mercury 57-828507Q Fits: 200 DFI / 3.0L (Ser #0G386496-0T800999) OD 36.88” / W .54”

9-19202 Outboard Alternator Replaces: Mercury 892940 Fits: All Verado 12V 70 Amp

9-19204 Outboard Alternator Replaces: Mercury 881247A1, 875286A1, 828506 Fits: Mercury 3.0L 12V 70 Amp Replaces both Delco & Denso (Adapter included)

35


OUTBOARD ELECTRICAL PARTS VOLTAGE REGULATORS / RECTIFIERS

• Solid State circuitry with improved designs for better reliability than original OEM parts • Heavy duty components with added circuit protection

VOLTAGE REGULATORS / RECTIFIERS - MERCURY

9-17101 Voltage Regulator Replaces: Mercury 815279-3, 883072T

9-17100 Rectifier Replaces: Mercury 816770T

9-17102 Regulator/Rectifier Replaces: Mercury 883071T

VOLTAGE REGULATORS / RECTIFIERS - BRP / JOHNSON / EVINRUDE

9-17200 Rectifier Replaces: Johnson/Evinrude 583408

9-17204* Regulator/Rectifier Replaces: Johnson/Evinrude 586048

9-17201 4-wire Rectifier Replaces: Johnson/Evinrude 581778

9-17205* Regulator/Rectifier Replaces: Johnson/Evinrude 586271

9-17202* Regulator/Rectifier Replaces: Johnson/Evinrude 585001

9-17206* Regulator/Rectifier Replaces: Johnson/Evinrude 585219, 439561

9-17207* Regulator/Rectifier Replaces: Johnson/Evinrude 586272, 583689

9-17203* Regulator/Rectifier Replaces: Johnson/Evinrude 395204

9-17208* Regulator/Rectifier Replaces: Johnson/Evinrude 586075

* The advanced design of this part has allowed us to eliminate the need for the purple lead that is used in the original OEM part.

VOLTAGE REGULATORS / RECTIFIERS - YAMAHA

!

NEW

9-17300 Rectifier Replaces: Yamaha 65W-81960-10-00 Fits: F25, F40 2004 & Up

36

!

NEW

9-17301 Rectifier / Regulator Replaces: Yamaha 6J8-81960-00-00 Fits: 25-30 1997-02

See page 37 for applications charts


OUTBOARD ELECTRICAL PARTS BRP / JOHNSON / EVINRUDE - OUTBOARD VOLTAGE REGULATORS/RECTIFIERS Model/HP 9.9 / 15 20 25 (2cyl) 25/40/50TL /J/TR 25 SIK/SIL/SIT 28 30 35 35 Jet /TL/J 40 40 40 45 Com. 45 SS 48 50 50 50 55 60 60 60 60 SST 60 65 65 70 70 75 85 88 90 100 100 100

Years 1974-92 1989-98 1977-2003 1992 1994-95 1989-96 1989-2003 1976-93 1992-97 1974-76 1988-92 1993-2003 1989-92 1989-90 1989-92 1971-75 1979-92 1993-2003 1978-92 1970-71 1980-88 1989-91 1989-90 1992-2001 1972-73 1988-92 1974-91 1992-2001 1975-88 1970-80 1989-92 1981-92 1971 1979-80 1984-92

Part # 9-17201 9-17201 9-17201 9-17202 9-17202 9-17201 9-17201 9-17201 9-17202 9-17201 9-17201 9-17202 9-17201 9-17201 9-17201 9-17200 9-17201 9-17202 9-17201 9-17200 9-17201 9-17200 9-17200 9-17202 9-17200 9-17200 9-17202 9-17200 9-17200 9-17200 9-17200 9-17200 9-17200 9-17200 9-17200

Model/HP 115 125 135 140 140 ALL V-4 crossflow w/35 amp ALL 60 Degee V-4 90-115 HP 150 150 ( 60deg. V-6) 150 ( 60deg. V-6) 155 175 175 ( 60deg. V-6) 175 ( 60deg. V-6) 185 185 185 200 200 200 225 225 235 250 275 300 ALL V-6 crossflow w/35 amp Sea Drive Models 1.8L / 2.0L V-4 2.7L V-6 3.0L V-6 3.6L V-8 4.0L V-8

Years 1973-92 1971-72 1973-76 1977-88 1985 ALL

Part # 9-17200 9-17200 9-17200 9-17200 9-17207 9-17203

1996-UP 1979-88 1991-95 1996-UP 1984-88 1977-83 1991-95 1996-UP 1984-88 1990-92 1993-94 1976-83 1986-92 1993-97 1986-92 1993-97 1978-88 1991-97 1985-88 1987-90 ALL

9-17208 9-17200 9-17206 9-17204 9-17200 9-17200 9-17206 9-17204 9-17200 9-17207 9-17205 9-17200 9-17207 9-17205 9-17207 9-17205 9-17200 9-17205 9-17207 9-17207 9-17203

1987-90 1986-87 1988-98 1987 1989-90

9-17207 9-17207 9-17207 9-17207 9-17207

MERCURY - OUTBOARD VOLTAGE REGULATORS/RECTIFIERS Model/HP ALL w/square 3 terminal rectifier 25/30/40 4-Stroke 30 Jet (3cyl) 30/40 (2cyl) 40 (3cyl) 40 (4cyl) 40/45 Jet (Manual) 40/45 Jet (Elect.) 55/60/60 Bigfooot (Manual) 50/55/60 60 Bigfooot (Elect.) 65 Jet 75/90 (3cyl) 80 Jet

Years

Serial #

Part #

ALL

ALL G760300 - G960499 C159200 & Up G055314 & Up G590000 & Up C159200 & Up T178500 & Up T178500 & Up G760300 & Up D000750 & Up G590000 & Up D283222 & Up C222000 & Up D283222 & Up

9-17100 9-17102 9-17101 9-17101 9-17101 9-17101 9-17102 9-17101 9-17102 9-17101 9-17101 9-17101 9-17101 9-17101

1993-94

Model/HP 100/115/125 4cyl. 105 Jet 140 Jet V135/150 150/175 EFI 150/175 Mag EFI 150/175 XRI XR6 175/200 200 EFI 250/275 SportJet Models 90 (Sportjet) 175XR2 (Sportjet)

Years

Serial # B209468 & Up G760299 & Below G303046 - G960499 D082000 - G960499 G303046 - G960499 D082000 - G303045 D082000 - G303045 D082000 - G960499 D082000 - G960499 G303046 - G960499 C101891 & Up

Part # 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101 9-17101

1993-94 1997-02

E023150-E033710 ALL

9-17101 9-17101

YAMAHA - OUTBOARD VOLTAGE REGULATORS/RECTIFIERS Model/HP 25, 40 4-Stroke 25-30

Years 2004 & Up 1997-02

Part # 9-17300 9-17301

37


OUTBOARD ELECTRICAL PARTS

9-18540 Adapter Harness Fits: Mercury/Yamaha Converts 3 wire systems to 2 wire Use with 9-18213, 9-18214, 9-18215

9-15203 Relay Replaces: Adapter Harness Relay Fits: 9-18540, 9-18202, 9-18205, 9-18206, 9-18403, 9-18404, 9-18406

9-18100 Power Trim Motor Replaces: Johnson / Evinrude 172588, 173944, Prestolite ESI-4001 fits: many small outboards w/OMC pump # 173946

9-18101 Power Trim Motor & Reservoir Replaces: Johnson / Evinrude 172850, 173596 Fits: 115, 135hp 1974 4.25� dia. Reservoir base 3 wire connection

9-18102 Power Trim Motor Replaces: Johnson / Evinrude 387277, 582048, 582155 Replaces: V-4 & V-6 1976-80 Prestolite EVC4002, 3 wire connection, o-ring included

9-18103 Power Trim Motor Replaces: Johnson / Evinrude 434495, 434496, 438529, 438531 Fits: 60/70/90/115/150/175/200/225 1991 & Up 120/140 1991-94, 50hp 3cyl./60/90/115/130 1995 & Up, 115-200hp 1997 &Up 225hp 1998-99 Includes shaft adaptor & o-ring, 2-wire connection, 4 bolt mount

9-18104 Power Trim Motor Replaces: Johnson / Evinrude 391264, 393259, 393988, 394176, 435548 OMC Sea Drive 983019, 983446, 985237 Fits: 1981-92 Prestolite PMW4002, 2-wire connection, 3-bolt mount, o-ring included

9-18105 Power Trim Motor Replaces: Johnson / Evinrude 433226, 435532, 437801 Honda 36120-ZV5-821, Suzuki Fits: J/E 40/48/50 1989-Up, Honda 35-50 1992-Up, Suzuki 40HP 2-wire connection, 4 bolt mount, o-ring included

9-18107 Power Tilt / Trim Motor Replaces: OMC 435548 Fits: V-6 1993, V-8 1993-up Heavy duty – Flat blade shaft 2-wire connection

9-18108 Power Tilt Motor Replaces: OMC 172588, 173944 Fits: Chrysler 35/45/55 1972-73, 45 hp 1977-79 OMC 33/55 1968, 40 hp 1968-72 40/55/65 1972-75, V-4 1975-79 3-wire connection

9-18109 Power Trim Pump Replaces: Johnson/Evinrude Fits: 9-18100 (Johnson/Evinrude applications)

9-18215 Power Trim Motor Replaces: Mercury 811628 Fits: 1993-95 3 ram, 3-wire system

9-18201 Power Trim Motor Kit Replaces: Mercury 811628 Fits: 1993-95 Design II 3 ram, 3-wire system Includes: harness, shaft adapter & o-ring (Same as 9-18215 but includes 3 to 2 wire adapter)

9-18202 Power Trim Motor & Reservoir Kit Replaces: Mercury 824051 Fits: Single Ram systems, replaces square 3-wire motor w/4 bolt mount Includes: conversion wire harness, coupler, o-ring, and mounting bolts

9-18106 Power Trim Motor Replaces: Johnson/Evinrude 439937, 5005254 Fits: 75-250 hp 1998-newer

9-18200 Power Trim Motor & Reservoir Replaces: Force 820545, F694541-1, F694541-2 Fits: 85-150 hp 1986-91, 2-wire motor, o-ring included

38


OUTBOARD ELECTRICAL PARTS

9-18203 Power Trim Motor & Reservoir Replaces: Mercury 893907A02, 811674, 811699, 813447, 809885A1, 809885A2 Fits late model 50-125hp w/ single ram & Force 2-ram system Includes: coupler, o-ring and mounting bolts

9-18213 Power Trim Motor/Pump Replaces: Mercury 99186, 99186T, 826729A08 Fits: 35-220hp w/design 1, 3 ram trim system 3-wire motor

9-18204 Power Trim Motor Replaces: Mercury 828708, 878265A1, 878265A4 Fits 1996 & Up 135, 150XR6, Mag III, 175, 200, 225, 250 105140 Jet 2-wire motor, Includes: mounting bolts & o-ring

9-18206 Power Trim Motor/Pump Replaces: Mercury 99186, 99186T, 826729A08 Fits: 35-220hp w/design 1, 3 ram trim system 2 or 3 wire motor (Same as 9-18213 but includes 3 to 2 wire adapter)

9-18209 Valve Body Replaces: Force F694541-2, F6945411, 820545 Fits: 85-150 hp 1986-91, 4 hose connections & 2-wire motor

9-18216 Power Trim Motor/Pump Replaces: Mercury 99186, 99186-1, 99186T Fits: 35-225hp 1985-92 w/ design 1, 3 ram side fill trim/ tilt system, 2-wire system Replaces: Round Prestolite & Square Eaton Motor

9-18214 Power Trim Motor Replaces: Mercury 99186T Fits: Obsolete square Eaton motors used from 1985-92 3-wire motor

9-18207 Power Trim Motor Replaces: Mercury 17649T Fits: Oildyne Pumps

9-18210 Power Tilt / Trim Motor & Reservoir Replaces: Mercury 88457A5, 93247A4, 93247A7, 92975A6, 92975A28, 76395A2, 76395A5, 67914A2 Fits: Most Mercury Outboards to 1984 3-wire connection

9-18300 Power Trim Motor Replaces: Suzuki 38100-87E100ED, 38100-87D00-02M, 38100-87D00-01T Fits: V-4 & V-6 1986-90, 3-wire connection, 3 bolt flange, o-ring included

9-18205 Power Trim Motor Kit Replaces: Mercury 99186T Kit Includes: New 2-wire motor, mounting flange, oil seal, o-ring, coupler, hardware & adapter harness (Same as 9-18214 but includes 3 to 2 wire adapter)

9-18619 Power Trim Pump/Reservoir Replaces: Mercury Fits: 225-275hp

9-18211 Power Trim Motor Replaces: Mercury 827675A1 Fits: 25-50hp – 2-wire motor Late models

9-18301 Power Trim Motor Kit Replaces: Suzuki 38100-92E00-0ED, 38100-87D10-0ED, 38100-87E20-0ED Fits: V-4 & V-6 1990-2003 Also Fits Tohatsu 2-wire connection, 3-bolt flange, o-ring

9-18208 Power Trim Pump Assy. Replaces: Force Fits: 85-150 hp 1986-91, 4 hose connections & 2-wire motor

9-18212 Power Trim Motor & Reservoir Replaces: Mercury 823653A5, 92459A4 Fits: 225-275hp – 3-wire connection

9-18302 Power Trim Motor Replaces: Suzuki 38100-87J11, 38100-87J20 Fits: Suzuki 40 & 50 4-Stroke 2000-05

9-18303 Power Trim Motor Replaces: Suzuki 38100-92J02, 38100-92J10, 38100-93J01, 38100-93J02, 38100-96J00 Fits: DF60-300 2001-2007 2-wire, 4-bolt mount

39


OUTBOARD ELECTRICAL PARTS

9-18305 Power Trim Motor Replaces: Suzuki 38100-99E01-OEP, 38100-95E01-OED Fits: DF60/70 1998-2000, DT65/75 1995-97, DT85 19952000, DT115/140 1996-2001 2-wire, 2-bolt mount

9-18304 Power Trim Motor Replaces: Suzuki 38100-87J00-0EP Fits: DF40/50 1999-2000

2

9-18401 Power Trim Motor Replaces: Yamaha 62X-43880-09-00, 62X43880-01-00, 62X-43880-00-00 Fits: 40-100hp 1995-2003, 2-wire motor, 3-bolt mount, o-ring included

9-18402 Power Trim Motor Replaces: Yamaha 64E-43880-00-00, 64E-43880-01-00 Fits: 115-225HP 1997-2002, 2-wire connection, 4-bolt mount, o-ring included

Year Parts & Labor Warranty

9-18406

Power Trim Motor Replaces: Yamaha 6H1-43880-00-00 Fits: 60-90hp 1987-91 Converts original 3-wire motor to a 2-wire High perfomance motor Includes harness/relay kit, and o-ring, 3-bolt mount

Important! 70.5mm mounting flange, 4mm thick shaft blade thickness

9-18407 Power Trim Motor Replaces: Yamaha 6H1-43880-02-00 Fits: 50-90HP 1992-95, 40HP 1994, 70-90HP 1996, 60/70/90HP 1997 - Up 2-wire connection, 3-bolt mount, o-ring included

9-18306 Power Trim Pump Fits: Volvo/Suzuki - Use with 9-18100, 9-18200, 9-18604 2-hose connection

9-18350 Power Trim Motor Replaces: Nissan/Tohatsu 3E 0771800 6’ Wire lead – O-ring included

9-18404

Power Trim Motor

9-18403

Replaces: Year Parts & Yamaha 6G5-43880-00-00, 6G5-43880-01-00 Labor Warranty

Power Trim Motor Kit Replaces: Yamaha 6E5-43880-01-00, 6E543880-02-00, 688-43880-11-00 Fits: 50-200hp 1985-86,

Fits:115-225hp 1987-91 Converts original 3-wire motor to a 2-wire High perfomance motor. Includes harness/relay kit, and o-ring, 3-bolt mount

Important! 68.3mm mounting flange, 4mm thick shaft blade thickness

Important! 68.3mm mounting flange, 2mm thick shaft blade thickness

2

YEAR 9-18412

Trim Motor PartsPower & Labor Replaces: Yamaha Warranty 6C5-43880-01-00

40

Fits: Yamaha F50/60 2005-2006 2-wire, 3-bolt mount

9-18405 Power Trim Motor Replaces: Yamaha 6G5-43880-02-00 Fits: 115-200hp 1987-95, 225hp 1990-91 2-wire connection, 3-bolt mount, o-ring included

Year

9-18409 9-18408 Power Trim Motor Parts & Labor Power Trim Motor Warranty Replaces: Yamaha 62Y-43880-00 Replaces: Yamaha 6H5-43880-02-00 Fits: Late model Fits: 40-50hp 1985-92 4-stroke applications 2-wire connection, 4-bolt mount, 2-wire connection, 3-bolt mount o-ring & coupler included 1.5” shaft from seat to flat blade

2 2

9-18411 Power Tilt / Trim Motor Replaces: Yamaha 69J-43880-00-00 Fits: F200/F225 2002-up, F250 2005-up

9-18400 Power Trim Motor Replaces: Yamaha 61A-43880-02-00, 61A43880-01-00 Fits: 225-250 hp 3-bolt mount, 4-wire connection, o-ring inluded

YEAR

Parts & Labor Warranty

9-18410 Power Tilt / Trim Motor Replaces: Yamaha 67F-43880-00-00 Fits: F75/F80 1999-2003, F90 200304, F100 1999-2002, LF200/225/250, LZ250/300, Z250/300 2004-up

QUALITY YOU CAN

TRUST


OUTBOARD IGNITION PARTS MALLORY MARINE OUTBOARD SPARK PLUG WIRES

Mallory Marine’s new Outboard Spark Plug Wires and Leads are constructed with only the best premium quality materials you would expect from the ignition leader. Built specifically for Outboard applications utilizing Packard 440 tin plated copper wire these wires are designed for a precise fit. Packaged in a retail clamshell package for great point of purchase display. Mallory Marine Outboard Spark Plug Wires Performance Features At A Glance: • Ultra Low resistance tin plated copper core delivers high energy output for Maximum spark at the plug • Meets SAE J2031 standards, rated for up to 40,000 volts. • 7 MM Ozone resistant jacket repels water, oil, grease, and fuel. • Retail Clamshell packaging and leads sold individually Top-of-the-Line Construction Features: • Tin plated copper core for superior corrosion resistance • Tin Plated Copper core also provides extremely low resistance and faster current flow for hotter spark and longer spark duration • High density Ethylene-Propylene Diene Monomer (EPDM) to eliminate bleed through from core • Tightly woven fiberglass braid forms a permanent bond between the EPDM inner layer and the outer jacket to increase wire strength • 100% Silicone boots provide superior protection against chemicals, oil, moisture, and abrasion • Ready to install and custom fit for your specific application

!

NEW

9-28005 Plug Wire 9” Replaces: Mercury 84-813715A1 Fits: Outboard, Female Push In Coil

9-28006 Plug Wire 9” Replaces: Johnson/Evinrude 582365 Fits: Outboard, Male Post Style Coil

9-28007 Plug Wire 22” Fits: Outboard, Female Screw In Coil

9-28008 Plug Wire 10” Fits: Outboard, Female Screw In Coil

9-28060 Plug Wire 12” Replaces: Evinrude/Johnson 582365

9-28080 Plug Wire Set Replaces: Mercury 84-821945A56 Fits: 225 (3.0L Carb), & 225/250 (3.0 EFI) s/n 0G303045 & below

9-28081 Plug Wire Set Replaces: Mercury 84-813706A56 Fits: 225 (3.0L Carb), & 225/250 (3.0 EFI) w/CDM Modules s/n 0G303045 & Up

9-28082 Plug Wire Set Replaces: Mercury 84-821945A57 / 84-813715A8 Fits: 100, 115, 125, & 80 Jet (4Cyl) s/n 0G301751 & Up

9-28083 Plug Wire Replaces: Mercury 84-881908T (single lead) Fits: Single lead for kit 9-28086

9-28084 Plug Wire Replaces: Mercury 84-881908T (three leads) Fits: 30-40 EFI 4-stroke (3 cyl)

9-28085 Plug Wire Replaces: Mercury84-881908T (four leads) Fits: 40-60 EFI 4-stroke (4 cyl)

9-28086 Plug Wire Replaces: Mercury 84-881908T (six leads) Fits: V6 EFI / DFI / DTS

9-28090 Plug Wire Set Replaces: Johnson/Evinrude Fits: V6 1994 & Prior

See page 42 for applications charts

41


OUTBOARD IGNITION PARTS

9-28091 Plug Wire Set Replaces: Johnson/Evinrude Fits: V6 1995 & Newer

9-28122 Terminal, Spark Plug Wire Fits: Outboard Universal Applications

9-28092 Plug Wire Set Replaces: Johnson/Evinrude Fits: V4

9-28120 Plug Wire Kit (tinned copper core wire) Fits: Outboard Universal Applications

9-28123 Boot, Spark Plug Fits: Outboard Universal Applications Boot and Terminal

9-28124 Boot, Spark Plug Fits: Outboard Universal Applications Spring Clip and Boot

9-28121 Bulk Ignition Wire 25’ Roll (tinned copper core)

OUTBOARD SPARK WIRE SETS APPLICATIONS Mercury HP 225 (3.0L Carb) 225 / 250 (3.0L EFI) 225 (3.0L Carb) w/CDM Modules 225 / 250 (3.0L EFI) w/CDM Modules 100 (4 Cyl) 115 (4 Cyl) 125 (4 Cyl) 80 Jet (4 Cyl)

9-29001 Contact Set Replaces: Mercury 394-1100A3

Serial # 0G129222 - 0G303045 0G303045 & Below 0G303046 & Up 0G303046 & Up 0G301751 & Up 0G301751 & Up 0G301751 & Up 0G301751 & Up

9-29008 Contact Set Replaces: Johnson/Evinrude 580148 Fits: 1-40 hp

Wire Sets 9-28080 9-28080 9-28081 9-28081 9-28082 9-28082 9-28082 9-28082

OMC HP V6 V6 V4

9-29102 Condenser Replaces: Mercury 394-1130A1

9-29109 Condenser Replaces: Mercury 398-693 Fits: 6/9.8/10/15/20/22/25 hp

42

See page 43 for applications charts

Serial # 1994 & Prior 1995 & Up

Wire Sets 9-28090 9-28091 9-28092

9-29103 Condenser Replaces: Merc 33706, OMC 382125, Crusader 12526


OUTBOARD IGNITION PARTS JOHNSON/EVINRUDE OUTBOARD POINTS, CONDENSERS & TUNE UP APPLICATIONS HP /Model 1.5 / 2 3 4 5 5.5 6 7.5 9.5 10 15

Years 1968-90 1952-68 1965-76, 1981-90 1965-68 1954-64 1965-76 1956-58 1964-73 1950-63 1956

Contact Set 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008

HP /Model 18 18/20 25 25 28 30 33 35 40 40

Years 1957-61 1962-73 1955 1969-76 1962-64 1956 1965-70 1958-59 1960-61 1962-73

Contact Set 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008 9-29008

MERCURY OUTBOARD POINTS, CONDENSERS & TUNE UP APPLICATIONS HP/Model 6 9.8 10 20 22 25 25 30 30 35 35 40 40 45 45 50 65

S/N 888005 - 1610264 1470349 - 1865778 1057994 - 1499331 860979 - 1592567 1158546 - 1499331 377150 - 379008 1467499 - 1499331 950250 - 1260724 1271884 - 1448139 1217222 - 1271337 1356948 - 1448139 831021 - 1279684 1279685 - 1476509 1139538 - 1476509 1476510 - 1531958 142113 - 2305100 1542745 - 2309310

Contact Set — — — — — 9-29001 — 9-29001 — 9-29001 — 9-29001 — 9-29001 — — —

Condenser 9-29109 9-29109 9-29109 9-29109 9-29109 9-29103 9-29109 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103 9-29103

When people hear the Mallory name their first thought is ignition. That’s because Mallory has decades of experience in ignition development and manufacturing. We have drawn upon our years of experience and expertise to develop a whole new line of outboard ignition products and this is only the start. We know you will appreciate the quality features of these premium ignition components. Each one is an exact fit for each specific application and don’t require any modifications or splicing of the engine wiring harness to make them work. With Mallory ignition you get superior quality from an industry leader. OUTBOARD IGNITION COILS

Outboard Ignition Coils Feature: • Premium grade copper windings for high energy output, longer spark duration • Our ignition coils are designed to provide optimum performance with the original ignition systems • Exact OEM fit

9-23100 Ignition Coil Replaces: Johnson/Evinrude 582091 / 502888

9-23101 Ignition Coil Replaces: Johnson/Evinrude 502880 / 581407

9-23102 Ignition Coil Replaces: Johnson/Evinrude 584477

See page 43-45 for applications charts

9-23103 Ignition Coil Replaces: Johnson/Evinrude

43


OUTBOARD IGNITION PARTS

9-23104 Ignition Coil Replaces: Johnson/Evinrude 583740

9-23106 Ignition Coil Replaces: Johnson/Evinrude 502881 / 581786

9-23105 Ignition Coil Replaces: Johnson/Evinrude 502890 / 584632

9-23200 Ignition Coil Replaces: Mercury 339-832757A4

9-23201 Ignition Coil Replaces: Mercury 339-856991A1 Fits: V-6 DFI engines

9-23107 Ignition Coil Replaces: Johnson/Evinrude 582508

9-23202 CDM Module Replaces: Mercury 827509T7

9-23108 Ignition Coil Replaces: Johnson/Evinrude 582382

9-23203 Ignition Coil Replaces: Mercury 823033, Tohatsu 3F0-06153-0 Fits: 2/2.5/3/3.3 HP

!

NEW

9-23204 Ignition Coil Replaces: Mercury 16064A1, Tohatsu 3F0-06153-1 Fits: 4/5 HP

!

NEW

9-23600 Ignition Coil Replaces: Yamaha 67D-85640-00-00 Fits: F4 1999-Newer

9-23205 Ignition Coil Replaces: Mercury 339-859738T1 , Yamaha 65W-85570-01-00 Fits: 25/40/50/60 HP

!

9-23206 Ignition Coil Replaces: Mercury 339-825101T, Yamaha Fits: 50 HP 4 Stroke

!

NEW

NEW

9-23601 Ignition Coil Replaces: Yamaha 66M-85570-00-00 Fits: F9.9/15 1998-Newer

9-23602 Ignition Coil Replaces: Yamaha 63V-85570-00-00 Fits: T9.9/15 1996-Newer

9-23207 Ignition Coil Replaces: Mercury 339-803559A02/ Tohatsu 3V1-06040-0 Fits: Mercury F8/9.9 s/n 0R042475 & Up, Tohatsu F8/9.8

!

NEW

9-23604 Ignition Coil Replaces: Yamaha 69M-85640-00-00 Fits: F2.5 2003-Newer

!

NEW

9-23605 Ignition Coil Replaces: Yamaha 66T-85570-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

44

9-23250 Ignition Coil Replaces: Honda 30520-PNA-007 Fits: 105 Jet, 130, 135, 150, & 150 VTEC

9-23251 Ignition Coil Replaces: Honda 30520-PWC-003 Fits: 75HP MFI 2007

See page 45-47 for applications charts

9-29700 Ignition Coil Replaces: Merc 392-806529A1 / OMC 915735 / Crusader 37068 / w/External Resistor


OUTBOARD IGNITION PARTS JOHNSON/EVINRUDE IGNITION COILS HP

Years

Ignition Coil

HP

Years

Ignition Coil

1.5, 2, Colt, Jr.

1968-90

9-23102

35

1976

9-23106

2.5 Ultra/Excel

1987-88

9-23104

35

1977-84

9-23103

2, 2.3, 3.3

1995-2004

9-23104

40

1960-73

9-23102

3

1952-68

9-23102

40

1974

9-23101

3

1991-2004

9-23104

40

1975-83

9-23106

4

1950-76

9-23102

40

1977-84

9-23103

4

1977-80

9-23103

40

1985-88

9-23107

4

1981-89

9-23102

40/48/50 (2cyl)

1989-2004

9-23104

4 Ultra/Excel

1987-90

9-23104

40 Com.

1985-90

9-23107

4 Deluxe

1985-2004

9-23107

45 Com.

1985-92

9-23107

4

1991-2004

9-23104

45 SS

1987-90

9-23107

4.5

1980-84

9-23103

48

1987-88

9-23107

4.5

1986-87

9-23107

50

1971-75

9-23105

5

1950-76

9-23102

50

1978-84

9-23103

5

1985-91

9-23107

50

1985-88

9-23107

5.5/6

1950-76

9-23102

55

1978-84

9-23103

6

1977-84

9-23103

55 Com.

1985-92

9-23107

1978-84

9-23103

6

1985-90

9-23107

60

6

1991-2004

9-23104

60

1985-2004

9-23107

6.5 Com.

1989-1990

9-23107

60 SST

1989-90

9-23107

7.5

1954-58

9-23102

65

1971-75

9-23105

7.5

1980-84

9-23103

65

1979-84

9-23103

8

1980-84

9-23103

65 Com.

1985-2004

9-23107

8

1985-90

9-23107

70

1974-75

9-23105

8

1991-2004

9-23104

70

1979-84

9-23103

9.5

1964-73

9-23102

70

1985-2004

9-23107

9.9/15

1974-76

9-23101

75

1974-75

9-23105

9.9/15

1977-84

9-23103

75

1979-84

9-23103

9.9/15

1985-92

9-23107

75

1985-2004

9-23107

9.9/15

1993-2004

9-23104

85

1969-72

9-23108

9.9/15 (4-stroke)

1994-2004

9-23103

85

1973-75

9-23105

10

1951-63

9-23102

85

1976-77

9-23100

10 Com.

1989-90

9-23103

85

1978-84

9-23103

14

1988

9-23103

85

1985-2004

9-23107

14 Com

1989-90

9-23103

88

1987-2004

9-23107

15

1951-72

9-23102

90

1978-84

9-23103

18

1951-72

9-23102

90

1985-94

9-23107

18

1973

9-23106

90 (Looper)

1995-2004

9-23104

20

1951-72

9-23102

100

1971-72

9-23108

20

1973

9-23106

100

1978-84

9-23102

20

1985-2004

9-23107

100

1985-2004

9-23107

25

1951-72

9-23102

1600 cc

1988

9-23107

25

1973-76

9-23106

110

1986-90

9-23107

25

1977-1984

9-23103

115

1969-70

9-23108

25

1985-2004

9-23107

115

1973-74

9-23105

25 Com

1985-91

9-23107

115

1976-77

9-23100

28

1956-70

9-23102

115

1978-84

9-23107

28

1987-88

9-23103

115

1985-94

9-23107

28

1989-2004

9-23107

115 (Looper)

1995-2004

9-23104

30

1956-70

9-23102

120

1985-2004

9-23107

30

1977-84

9-23103

125

1971-72

9-23108

30

1985-2004

9-23107

125

1991-2004

9-23107

33/35

1956-70

9-23102

125 Com.

1989-2004

9-23107

45


OUTBOARD IGNITION PARTS JOHNSON/EVINRUDE IGNITION COILS (CONTINUED) HP

Years

Ignition Coil

HP

Years

Ignition Coil

130

1994-2004

9-23107

175

1985-2004

9-23107

135

1973-75

9-23105

185

1984-2004

9-23107

135

1976

9-23100

200

1976-78

9-23100

140

1977

9-23100

200

1979-84

9-23103

140

1978-84

9-23103

200

1985-2004

9-23107

140

1985-2004

9-23107

225

1986-2004

9-23107

150

1976-78

9-23100

235

1976-78

9-23100

150

1979-84

9-23103

235

199-84

9-23103

150

1985-2004

9-23107

250

1991-2004

9-23107

150/175 (Looper)

1991-2004

9-23104

275

1985-2004

9-23107

155 Com.

1984-2004

9-23107

300/3.6L

1985-2004

9-23107

2500 cc

1988

9-23107

Sail Drive

1978-84

9-23103

175

1976-78

9-23100

Sail Drive

1985-2004

9-23107

175

1979-84

9-23103

MERCURY IGNITION COILS HP

Serial #

Ignition Coil

HP

Serial #

Ignition Coil

2 2.5 (CD Ignition) 3 (CD Ignition) 3.3 4 (2 Stroke) 4/5 5 (2 Stroke) 6 8 8 (4-Stroke) 9.9 9.9 (4-Stroke) 10 (XR, Sea Pro, Magnim, Marathon) 15 15 (Sea Pro, Marathon Super) 18 20 20 20 Jet 25 (2cyl) 25 (4 Stroke) Carb 30 Jet 30 (2cyl) 644cc 30 (2cyl) 644cc 30 Jet 35 (2cyl) 40 (2cyl) 40 (2cyl) 40 (2cyl) 644cc 40 (3cyl) 40 (4cyl) 40 (4cyl 4 Stroke) Carb 40 Jet 45 (4cyl) 45 (4cyl 4 Stroke) Bodensee 45 Jet (3cyl) 45 Jet (3cyl) 50 (3cyl) 50 (3cyl)

0T884302 & Up 0A855097 & Up 0A855097 & Up 0D901217 & Up 0G710613 - 0T894438 0A855097 - 0G710612 0G710613 & Up 0A197112 - 0T800749 0A197112 & Up 0R042475 & Up 0A197112 & Up 0R042475 & Up

9-23203 9-23203 9-23203 9-23203 9-23204 9-23204 9-23204 9-23200 9-23200 9-23207 9-23200 9-23207

5193259 & Up 0G231123 - 0T178499

9-23200 9-23206

0T178500 - 0T598999

9-23205

0D038000 & Up

9-23200

0G231123 - 0T178499 0D000750 - 0G589999 0G590000 & 0G760299 0G760300 & Up 1072997 & Up 1303411 - 1542744 6428681 - 0G589999 0G590000 & 0G760299 0G760300 & Up 0G760300 - 0T979999

9-23206 9-23200 9-23202 9-23202 (5 in lead) 9-29700 9-29700 9-23200 9-23202 9-23202 (5 in lead) 9-23202

0B292414 & Up

9-23200

0T178500 - 0T598999

9-23205

0G044027 & Up

9-23200

5837437 & Up 3537531 - 3755884 6443973 - 0T800999 0G044027 & Up 5705532 & Up 0G960500 - 1B344298 0C159200 - 0G589999 0G760300 - 0T999999 1B000001 & Up 0G760300 - T408999 6445653 &Up 3336258 - 3859434 5823918 - 6443973 0G380075 & Up 0G760300 - 0T999999 0C159200 & Up 0T228405 - 0T598999 0T178500 & Up 5531630 & Up 0G231123 - 0T178499 0G290584 - 0G589999 0G760300 - 0T178499 0D000750 - 0G589999 0G760300 - 0T999999

9-23200 9-23200 9-23200 9-23200 9-23200 9-23205 9-23200 9-23202 9-23202 9-23202 9-23200 9-23200 9-23200 9-23202 9-23202 (5 in lead) 9-23200 9-23205 9-23202 (5 in lead) 9-23200 9-23206 9-23200 9-23202 (5 in lead) 9-23200 9-23202 (5 in lead)

50 (4cyl) 50 (4cyl 4 Stroke) 50 (4cyl 4 Stroke) Carb, 996cc 50 Bigfoot (4 Stroke) 55 (3cyl) 55 (3cyl) 55 (3cyl) 60 (Mark 75) 60 (6cyl) 60 (3cyl) 60 (3cyl) 60 (3cyl) 60 (3cyl) Bigfoot 60 (4cyl 4 Stroke) Carb, 996cc 65 Jet 70 (Mark 78,78A,75A) 70 (6cyl) 70 (3cyl) 75 (4cyl) 75 (3cyl) 80 (6cyl) 80 (4cyl) 80 (3cyl) 80 Jet 85 (6cyl) 90 (6cyl) 90 (6cyl) 90 (3cyl) 95 (6cyl) 100 (6cyl) 100 (4cyl) 110 (6cyl) 115 (6cyl) 115 (4cyl) V-115 DFI (2.5L) 125 (4cyl) 140 (6cyl) 140 Jet V-105 Jet

0D283222 - 0G437999 1110600 & Up 1296411 - 1566239 5128280 & Up 6432901 & Up 0C222000 - 0G437999 1335465 - 1566239 5141097 - 6432900 0A996142 & Up 0D283222 - 0G437999 140999 - 1766823 1766824 - 1869775 5299506 & Up 0A996142 - 0G437999 1869776 - 2318585 1464949 - 2318585 0B209468 - 0G437999 1870204 - 2314955 5314656 & Up 0B209468 - 0G437999 0G960500 - 0T178499 0D283222 - 0G437999 5327663 & Up 0G960500 - 0T178499 0D082000 & Up

9-23200 9-29700 9-29700 9-23200 9-23200 9-23200 9-29700 9-23200 9-23200 9-23200 9-29700 9-29700 9-23200 9-23200 9-29700 9-29700 9-23200 9-29700 9-23200 9-23200 9-23201 9-23200 9-23200 9-23202 9-23200

46


OUTBOARD IGNITION PARTS MERCURY IGNITION COILS (CONTINUED) HP

Serial #

Ignition Coil

HP

Serial #

Ignition Coil

V-135 V-135 V135 DFI (2.5L) V-140 International V-140 Jet V-150 (w/blue coils) V-150 V-150 EFI V-150 EFI V150 DFI (2.5L) XR-6 Pro Max / Super Mag Magnum III V-175 V-175 EFI V-175 DFI (2.5L) V-200 (w/blue coils) V-200 V-200 EFI V-200 EFI V-200 DFI V-200 DFI (3.0L) V-200 DFI (3.0L) (DTS) V-220 EFI V-225 (2.4L)

0A904646 - 0G960499 0G960500 - 0T178499 0G590000 - 1B490865 0T178500 - 1B226999 0D082000 & Up 4868998 - 0G960499 0G960500 - 1B226999 0D082000 - 0G960499 0G960500 - 0T408999 0G590000 - 1B490865 0G960500 - 1B226999 0G610221 - 0T105297 0G960500 - 1B226999 5180109 - 0G960499 0G960500 - 0T408999 0T178500 - 1B490865 4839034 - 0G960499 0G960500 - 1B226999 0C100861 - 0G960499 0G303046 - 0T408999 0G590000 - 0T800999 0T801000 - 1B504988 0T980000 - 1B504988 0B117316 & Up 5628028 & Up

9-23200 9-23202 9-23201 9-23202 9-23200 9-23200 9-23202 9-23200 9-23202 9-23201 9-23200 9-23202 9-23202 9-23200 9-23202 9-23201 9-23200 9-23202 9-23200 9-23202 9-23201 9-23201 9-23201 9-23200 9-23200

V-225 (3.0L Carb) V-225 (3.0L EFI) V-225 Sea Pro Marathon (3.0L Carb) V-225 (DFI) V-225 DFI (3.0L) V-225 DFI (3.0L) (DTS) V-225 Pro XS V-240 EFI M2 Jet Drive (Powerhead) 2000 V-240 EFI M2 Jet Drive (Powerhead) 2001 V-240 EFI M2 Jet Drive (Pump) 2000 V-240 EFI M2 Jet Drive (Pump) 2001 V-240 EFI Jet Drive (Powerhead) 2001 V-240 EFI Jet Drive (Pump) 2001 V-250 (3.4L) V-250 (3.0L EFI) V-250XB (3.0L EFI) V-275 (3.4L) V-300 (3.4L)

0G303046 - 0T408999 0G303046 - 0T408999

9-23202 9-23202

0G303046 - 0T408999

9-23202

0G590000 - 0T800999 0T801000 - 1B504988 0T599000 - 1B504988 1B104549 - 1B426560

9-23201 9-23201 9-23201 9-23201

E373939 - E384499

9-23202

E373939 - E384499

9-23202

E370718 - E379930

9-23202

E379931 - E406399

9-23202

E384500 - E406399

9-23202

E384500 - E406399

9-23202

0C101891 & Up 0G129222 - 0T408999 0G980600 - 0T800999 0C101891 & Up 5611648 & Up

9-23200 9-23202 9-23202 9-23200 9-23200

Serial #

Ignition Coil

Serial #

Ignition Coil

NISSAN/TOHATSU IGNITION COILS HP

M2.5A M3.5A2, B2 M4/5

Serial #

2003 & Up 2003 & Up 2003 & Up

YAMAHA IGNITION COILS HP

F2.5 F4 T9.9/15 F9.9/15

Serial #

2003 & Up 1999 & Up 1996 & Up 1998 & Up

Ignition Coil

HP

9-23203 9-23203 9-23205

MFS6A3 MFS8A, A2, A3 MFS9.8A, A2, A3

Ignition Coil

HP

9-23604 9-23600 9-23602 9-23601

T25 F25 T40 Enduro (International)

2010 & Up 2003 & Up 2003 & Up

2001 & Up 1998 & Up 2000 & Up

9-23207 9-23207 9-23207

9-23205 9-23205 9-23605

POWER PACKS & SWITCHBOXES

We utilize the latest in electronic technology to produce our power packs and switchboxes from state of the art manufacturing equipment to the latest technology in components to produce ignition parts that will live up to the Mallory Ignition reputation. Power Packs & Switchboxes Feature: • Exact fit OEM replacements for quick and easy plug and play installation • Many feature dual ignition capacitors in parallel to protect against complete breakdown or failure • Power Thrysistors for each circuit on some designs provide higher output signals and compensate for weak ignition coils. • Quality and reliability you would expect from the ignition leader

9-25000 Powerpack Replaces: Johnson/Evinrude 582125 Fits: V-4 85, 90, 100, 115, 140 HP

9-25001 Powerpack Replaces: Johnson/ Evinrude 582138 Fits: 70, 75, 150, 175, 185, 200, 235 HP

9-25002 Powerpack Replaces: Johnson/Evinrude 582453 Fits: 4, 4.5, 5, 6, 7.5, 9.9, 15, 20, 25, 30, 35, 40, 50, 55, 60 HP See page 49 for applications charts

9-25003 Powerpack Replaces: Johnson/Evinrude 582651 Fits: 85, 90, 100, 115, 140 HP

47


OUTBOARD IGNITION PARTS

9-25004 Powerpack Replaces: Johnson/ Evinrude 582705 Fits: 70, 75 HP

9-25005 Powerpack Replaces: Johnson/ Evinrude 582811 Fits: 90, 110, 115 HP

9-25006 Powerpack Replaces: Johnson/ Evinrude 583110 Fits: 88, 90, 110 HP

9-25007 Powerpack Replaces: Johnson/Evinrude 583114 Fits: 150, 155, 175, 2.5L, 2.6L

9-25008 Powerpack Replaces: Johnson/Evinrude 582115 Fits: 60, 70, 75 HP

9-25009 Powerpack Replaces: Johnson/Evinrude 582285 Fits: 4 – 50 hp

9-25010 Powerpack Replaces: Johnson/ Evinrude 582261/586696 Fits: 25com, 40com

9-25011 Powerpack Replaces: Johnson/Evinrude 583748 Fits: 60, 65, 70

9-25012 Powerpack Replaces: Johnson/Evinrude 584783 Fits: 9.9, 15, 10, 15com

9-25013 Powerpack Replaces: Johnson/Evinrude 585261 Fits: 40, 50

9-25017 Powerpack Replaces: Johnson/Evinrude 584041 Fits: 120, 130, 140 1988-99

9-25018 Powerpack Replaces: Johnson/Evinrude 584642 Fits: v-8 1993-98

9-25019 Powerpack Replaces: Johnson/Evinrude 586661 Fits: 185/200/225 1993-2001

9-25020 Powerpack Replaces: Johnson/Evinrude 586667 Fits: 200/225 1991-92

9-25021 Powerpack Replaces: Johnson/Evinrude 584028 Fits: V4, 88/90/100/115 Cross-Flow

9-25022 Powerpack Replaces: Johnson/Evinrude 583605 Fits: V6 200/225, 2.7L/OMC Sea Drive

9-25023 Powerpack Replaces: Johnson/Evinrude 582262 Fits: 80/90/110/120/ 140/275/1.6L/1.8L/ 3.6L OMC Sea Drive V8/3.6 XP/GT

9-25024 Powerpack Replaces: Johnson/Evinrude 583865 Fits: V-6 5800 RPM limit

9-25025 Powerpack Replaces: Johnson/Evinrude 584488 Fits: 4 1993

9-25026 Powerpack Replaces: Johnson/Evinrude 584489 Fits: 20, 25, 28, 30, 35, 40, 45, 48, 50, 55 1989-92

48

See page 49 for applications charts


OUTBOARD IGNITION PARTS

9-25027 Powerpack Replaces: Johnson/Evinrude 584985 Fits: V-6 w/optical sensor

9-25028 Powerpack Replaces: Johnson/Evinrude 585145 Fits: 60, 65, 70 3cyl only 1993-95

9-25029 Powerpack Replaces: Johnson/Evinrude 585189 Fits: 50, 60, 70 3cyl only 1996-99

9-25030 Sensor Replaces: Johnson/Evinrude 586343 Fits: V-4, V-6

JOHNSON/EVINRUDE POWER PACK APPLICATIONS HP 4 4 4 Deluxe 4 4 Deluxe 4.5 4.5 5 5 5 6 6 6 6 6.5 Com. 7.5 8 9.9 9.9 9.9 10 Com. 10 Com. 14 15 15 15 15 Com. 15 Com. 20 20 20 25 25 25 Com. 25 28 28 30 30 30 35 35 35 40 40

Years 1977-80 1984 1986-88 1993 1994-99 1980-84 1986-87 1984 1986-88 1993-98 1977-79 1984 1986-88 1993-2001 1992-99 1980-83 1993-95 1977-84 1986-88 1993-99 1992 1993-99 1987 1977-84 1986-88 1993-99 1992 1993-99 1981-84 1986-88 1989-92 1977-84 1986-88 1986-88 1989-92 1986-88 1989-92 1984 1986-88 1989-92 1977-84 1986-88 1989-92 1982 1986-88

Part No. 9-25002 9-25002 9-25009 9-25025 9-25009 9-25002 9-25009 9-25002 9-25009 9-25009 9-25002 9-25002 9-25009 9-25009 9-25009 9-25002 9-25009 9-25002 9-25009 9-25012 9-25009 9-25012 9-25009 9-25002 9-25009 9-25012 9-25009 9-25012 9-25002 9-25009 9-25026 9-25002 9-25009 9-25010 9-25026 9-25009 9-25026 9-25002 9-25009 9-25026 9-25002 9-25009 9-25026 9-25002 9-25009

HP 40 Com. 40 40 (Elec. Start) 45 48 48 50 50 50 50 (Elec. Start) 50 (3cyl) 55 60 60 60 60 (3cyl) 60 (3cyl) 65 65 (3cyl) 70 70 70 70 70 (3cyl) 70 (3cyl) 75 75 75 85 88 88 88 90 90 90 90 90 100 100 110 (TCLDF) 110 110 115 115 115

Years 1986-88 1991-93 1993-2001 1991-92 1987-88 1991-93 1979 1981-84 1986-88 1993-2001 1996-99 1978-82 1980-84 1986-88 1989-92 1993-95 1996-99 1989-92 1993-95 1979-84 1985 1986-88 1989-92 1993-95 1996-99 1979-84 1985 1986-88 1978-80 1986-87 1988 1989-98 1981-83 1985 1986-87 1988 1989-98 1979-80 1989-98 1986 1986-87 1988 1978-84 1985 1989-98

Part No. 9-25010 9-25026 9-25013 9-25026 9-25009 9-25026 9-25002 9-25002 9-25009 9-25013 9-25029 9-25002 9-25002 9-25008 9-25011 9-25028 9-25029 9-25011 9-25028 9-25001 9-25004 9-25008 9-25011 9-25028 9-25029 9-25001 9-25004 9-25008 9-25000 9-25006 9-25023 9-25021 9-25000 9-25005 9-25006 9-25023 9-25021 9-25000 9-25021 9-25005 9-25006 9-25023 9-25000 9-25005 9-25021

HP 120 120 130 140 140 140 150 150 150 150 155 Com. 155 175 175 175 175 175 185 185 185 185 200 200 200 200 225 225 225 235 235 275 300 V-8 Sea Drive 1.6L 1.6L 1.6L 1.6L 1.8L 2.0L 2.5 & 2.6L 2.7L 3.6L 3.6L

Years 1986-87 1988-99 1988-99 1986-87 1988-99 1978-83 1979-84 1986-88 1989-91 1993-2003 1986-88 1989-92 1979-83 1985 1986-88 1989-91 1993-2003 1984 1985 19,901,992 1993-2001 1979-83 1986-87 1990-92 1993-2001 1986-87 1990-92 1993-2001 1979-84 1985 1986-87 1991 1993-99

Part No. 9-25023 9-25017 9-25017 9-25023 9-25017 9-25000 9-25001 9-25007 9-25024 9-25027 9-25007 9-25024 9-25001 9-25003 9-25007 9-25024 9-25027 9-25001 9-25003 9-25020 9-25019 9-25001 9-25022 9-25020 9-25019 9-25022 9-25020 9-25019 9-25001 9-25003 9-25023 9-25020 9-25018

1984 & Prior 1985 1986-87 1988 1986-87 1988-99 1986-88 1986-87 1986-87 1986-87

9-25000 9-25004 9-25006 9-25023 9-25023 9-25017 9-25007 9-25022 9-25023 9-25023

49


OUTBOARD IGNITION PARTS SWITCHBOXES

9-25100 Switch Box Replaces: Mercury 332-7778A12 Fits: 3 & 6 cyl.

9-25101 Switch Box Replaces: Mercury 339-7452A3 Fits: 2 cyl. w/ Stud Terminal

9-25102 Switch Box Replaces: Mercury 339-7452A19 Fits: 2 cyl. w/ Ring Terminals

9-25103 Switch Box Replaces: Mercury 339-7452A21 Fits: 2 cyl. w/ Bullet Connections

9-25104 Switch Box Replaces: Mercury 332-5772A7 Fits: 4 cyl.

9-25105 Switch Box Assy. Replaces: Mercury 332-4911A8 Fits: 40 hp 2 cyl.

9-25106 Switch Box Assy. Replaces: Mercury 339-6222A10, 899883229 Fits: 7.5/9.8/20 hp

9-25107 Switch Box Assy. Replaces: Mercury 18495A26 Fits: 75-90

!

NEW

9-25108 Switch Box Assy. Replaces Mercury 19052A8 Fits: 50-60

9-25109 Switch Box Replaces: Mercury 823034T, Tohatsu 3F0-06060-0 Fits: 2/2.5/3.3 HP

!

!

9-25300 CDI Unit Replaces: Yamaha 66M-85540-01-00 Fits: T9.9, F9.9 2005-Newer, F15 2000-Newer

9-25110 Switch Box Replaces: Mercury 16061T04, Tohatsu 3R1-06060-1 Fits: 4/5 HP

!

!

NEW

NEW

9-25111 CDI Unit Replaces: Mercury 835401T02, Nissan/ Tohatsu 3AA-06060-0 Fits: Merc F8/9.9 s/n 0R042475-up, Nissan/Tohatsu F8 2003-newer, F9.8 2004-newer

NEW

NEW

9-25301 CDI Unit Replaces: Yamaha 65W-85540-20-00 Fits: F25, T25 2003-Newer

9-25302 CDI Unit Replaces: Yamaha 63V-85540-01-00 Fits: 9.9/15 2-Stroke, Manual Start 1999-Newer

9-25303 CDI Unit Replaces: Yamaha 66T-85540-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

MERCURY SWITCHBOX APPLICATIONS HP 2.5 3.3 4 5 6 7.5 8 8 (4-stroke) (209cc) 210cc 9.8 9.9 9.9 (4-stroke) (209cc) 15 18 20 20 25

50

Serial # 0A855097 & UP 0G710613 & UP 0T707899/0P268000 & UP 0G710613 & UP A197112 & UP 3801458 & Up A197112 & UP 0R042475 & Up A918999 & up 3795658 & Up A197112 & UP 0R042475 & Up B292414 & UP 5837437 - 6443972 B238464 - G760299 4403787 - 6443972 5705532 - 6443972

Part No. 9-25109 9-25109 9-25110 9-25110 9-25102 9-25106 9-25102 9-25111 9-25102 9-25106 9-25102 9-25111 9-25102 9-25101 9-25102 9-25106 9-25101

HP 25 35 40 (2 cyl) 40 (2 cyl) 40 (4cyl) 45/50 (4cyl) 45 Jet (3cyl) 50 50/55/60 (3cyl) 60 65 65 Jet 70 70/75 (3cyl) 75 75 (4cyl) 80 (4cyl)

Serial # B238464 - G760299 B110789 & UP 5823918 & UP 3859435 - 5823917 C159200 - G589999 5531630 & UP G290584 - G589999 D000750 - G589999 D000750 - G589999 D000750 - G589999 4382057 - 4571651 D283222 - G437999 4571652 - 6428680 C272000 - D283221 D283222 - G437999 6432901 & UP 4831999 - 6432900

Part No. 9-25102 9-25103 9-25101 9-25101 9-25104 9-25104 9-25108 9-25108 9-25100 9-25108 9-25100 9-25107 9-25100 9-25100 9-25107 9-25104 9-25104


OUTBOARD IGNITION PARTS MERCURY SWITCHBOX APPLICATIONS (CONTINUED) HP 80 (3cyl) 85 (4cyl) 90 90 (6cyl) 90 (3cyl) 90 Sport Jet 100 (4cyl) 105 Jet 115 (6cyl) 115 (4cyl) 125 (4CYL)

Serial # A996142 - C221999 4366802 - 4831998 D283222 - G437999 5299506 & UP A996142 - D283221 E023150 - E095087 B209468 - G437999 D08200 - G303045 5314656 & UP C100000 - G437999 D283222 - G437999

Part No. 9-25100 9-25104 9-25107 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25104 9-25104

HP 135 (V-6) 140 140 Jet 150 150 XR2, XR4,XR6 175 200 220 225 250/275 300 / 3.4L

Serial # A904646 & UP 5327663 & UP D082000 - G960499 4868998 - G960499 6616991 - G960499 4301235 - G960499 4839034 - G960499 B117316 & UP 5628028 & UP C101891 & UP 5611648 & UP

Part No. 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100 9-25100

NISSAN/TOHATSU CDI UNITS HP

M2.5A, A2 M3.5A2, A2, B, B2 MSF4A, 5A, 6A MSF4A2, 5A2, 6A2

Serial #

Ignition Coil 9-25109 9-25109 9-25110 9-25110

MSF4B, 5B, 6B MFS8A2, A3 MFS9.8A2, A3

Serial #

Ignition Coil

HP

2005 & Up 2005 & Up 2005 & Up 2005 & Up

HP

Serial #

Ignition Coil

Serial #

Ignition Coil

2005 & Up 2004 & Up 2003 & Up

9-25111 9-25111 9-25111

YAMAHA CDI UNITS HP

9.9/15 (2-Stroke Manual Start) T9.9 F9.9 F15

1999 & Up 2005 & Up 2005 & Up 2000 & Up

9-25302 9-25300 9-25300 9-25300

T25 F25 T40 Enduro (International)

2003 & Up 2003 & Up 2000 & Up

9-25301 9-25301 9-25303

CAM SENSOR / CRANK POSITION SENSOR / PULSER COIL

!

!

NEW

9-25200 Sensor, Camshaft Replaces: Honda 37500-PNB-003 Fits: 75HP MFI

9-25201 Sensor, Camshaft Replaces: Honda 37510-PNB-003 Fits: 2004-2007

!

9-25650 Pulser Coil Replaces: Yamaha 66M-85580-00-00 Fits: T9.9, F9.9 2005-Newer, F15 1998-Newer

NEW

NEW

9-25651 Pulser Coil Replaces: Yamaha 65W -85580-00-00 Fits: F25 1998-Newer, T25 2001-Newer, F30 2004-Newer, F40 2000-Newer

9-25400 Crank Position Sensor/Pulser Coil Replaces: Mercury 16066004, Nissan/ Tohatsu 3V1-06071-0 Fits: Merc F8/9.9 s/n 0R042475-up, Nissan/Tohatsu F8/9.8 2003-newer

!

!

NEW

NEW

9-25652 Pulser Coil Replaces: Yamaha 63V-85580-01-00 Fits: 9.9/15 2-Stroke, Manual Start 1999-Newer

9-25653 Pulser Coil Replaces: Yamaha 66T-85582-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

MERCURY CRANK POSITION SENSOR MODEL/HP F8/9.9

Serial #

Ignition Coil

Serial #

Ignition Coil

0R042475-Up

NISSAN/TOHATSU PULSER COILS MODEL/HP

MFS8A, A2, A3 MFS9.8A, A2, A3

9-25400

2003-Up 2003-Up

9-25400 9-25400

YAMAHA PULSER COILS HP

9.9/15 (2-Stroke Manual Start) T9.9, F9.9 F15 T25

Serial # 2003-Up 2005-Up 1998-Up 2001-Up

Ignition Coil 9-25652 9-25650 9-25650 9-25651

HP

F25 F30 F40 T40 Enduro (International)

Serial # 1998-Up 2004-Up 2000-Up 2000-Up

Ignition Coil 9-25651 9-25651 9-25651 9-25653

51


OUTBOARD IGNITION PARTS OUTBOARD STATORS

Mallory Marine Outboard Stators and made to strict quality standards to assure a long lasting product that lives up to the Mallory name. These parts are designed fit, function, test to the OEM specifications for easy testing and diagnosis. Features: • High Quality copper windings for maximum stator output and durability • Plastic encapsulated where applicable for maximum corrosion and vibration protection • Exact OEM fit and appearance for easy plug and play installation • Backed by our 2-Year warranty

9-25500 Stator Replaces: Mercury 398-5454A17 Fits: 90/115/140 inline 6cyl.

9-25501 Stator Replaces: Mercury 336-3996A7 Fits: 7.5/9.8

9-25502 Stator Replaces: Mercury 398-5454A7 Fits: 150/175/200/225 early models

9-25504 Stator Replaces: 398-5454A35 Fits: 135-220

9-25505 Stator Replaces: Mercury 86617A20 Fits: 6/8/9.9/15/20/25

9-25507 9-25506 Ye Stator Stator Lab ar Part Year P Replaces: Mercury 398-5704A7 Mercury 398-832075A4, A21 or Warrsan&t Labor artsReplaces: & y WarraFits: 30-125 hp Fits: 50/60/70 3 cyl. n

9-25503 Stator Replaces: Mercury 398-5454A26 Fits: 75 4 cyl.

2

ty

2 Year

9-25508 Stator Replaces: Mercury 398-5454A32 Fits: 135-300V-6

9-25509 Stator Replaces: Mercury 398-832075A6 Fits: 100/115/125 4 cyl.

!

NEW

9-25512 Stator Replaces: Mercury 398-9610A19 Fits: 135-200

52

9-25510 Stator Replaces: Mercury 398-832075A20 Fits: 30-50 hp

9-25511 Stator Replaces: Mercury 398-9610A5 Fits: 135-200

2 2

YEAR

9-25513 Charge Coil Replaces: Mercury 803844T01, Nissan/ Tohatsu 3AA-06021-0 Fits: Merc F8/9.9 s/n 0R042475-up, Nissan/Tohatsu F8/9.8 2004-newer

Part s L War& rantaybor

All Mallory Marine products are backed Parts by our Labor War& raleading nty industry 2 year parts and labor warranty.

See page 53-54 for applications charts

YEAR

Part s Warr& Labor anty


OUTBOARD IGNITION PARTS MERCURY STATOR APPLICATION HP

Serial #

6 7.5 8 F8/9.9 9.8 9.9 15 18 20 20 20 20 Jet 25 25 30 Jet (4cyl) elec. 30 Jet (4cyl) elec. 30 Jet (3cyl) elec. 30 (2cyl) elec. 35 40 (4cyl) elec. 40 (4cyl) elec. 40 (4cyl) elec. 40 (2cyl) elec. 40 (3cyl) elec. 45 (4cyl) elec. 50 (4cyl) elec. 50 (3 cyl.) 50 (3 cyl) elec. 55 (3 cyl.) 55 (3 cyl.) elec. 60 (3 cyl.) 60 (3 cyl) elec. 65 (3 cyl.) 70 (3 cyl.) 75 (4 cyl.) 75 (3 cyl) elec. 80 (4 cyl.) 80 Jet 80 Jet 85 (4 cyl.) 90 (6 cyl.) 90 (3 cyl) elec. 100 (4 cyl.) 100 (4 cyl.) 105 Jet 115 (6 cyl.) 115 (4 cyl.) 115 (4 cyl.) 125 (4 cyl.) 125 (4 cyl.) 135 135 135 135 135 140 (6 cyl.) 140 Jet 150 150 150

0A197112 - 0G760299 2810637 - 3274632 0A197112 - 0G760299 0R042475-UP 2798057 - 3263262 0A197112 - 0G760299 0B292414 - 0G760299 5837437 & UP 2827677 - 3226957 6443973 - 0G044026 0G438000 - 0G760299 0G438000 - 0G760299 5705532 - 0G044026 0G438000 - 0G760299 0D055048 - 0G589999 0D055048 & UP 0G590000 & UP 0G053314 & UP 6445653 - 0B110788 0C159200 - 0D055047 0D055048 & UP 0D055048 & UP 0G053314 & UP 0G531301 & UP 5531630 & UP 4357640 & UP 6428681 - 0D000749 0G590000 & UP 0D000750 - 0G589999 0G590000 & UP 6428681 - 0D000749 0G590000 & UP 4382057 - 4571651 4571652 - 0A996141 6432901 & UP 0G438000 & UP 4381999 - 6432900 0D238222 - 0G437999 0G438000 & UP 4366802 - 4831998 5299506 & UP 0G438000 & UP 0B209468 - 0D437999 0G438000 & UP 0D82000 - 0G960499 5314656 & UP 0C10000 - 0D437999 0G438000 & UP 0D283222 - 0G437999 0G438000 & UP 0A904646 - 0C100860 0A904646 - 0C100860 0C239553 - 0D081999 0C239553 - 0D081999 0D082000 - 0G960499 5327663 & UP 0D082000 - 0G960499 4868998 - 0A904645 0A904646 - 0C100860 0A904646 - 0C100860

Notes

w/stators stamped 818535A3 or A13 w/o voltage regulator

w/stators stamped 818535A3 or A13 w/o voltage regulator

w/ voltage regulator

w/ voltage regulator w/ voltage regulator w/ 1/2” laminaions on stator w/ 5/8” laminations on stator w/ black 16 amp stator w/non-louvered cover w/ clear 40 amp stator w/ louvered cover

w/ 1/2” laminaions on stator w/ 5/8” laminations on stator

Part # 9-25505 9-25501 9-25505 9-25513 9-25501 9-25505 9-25505 9-25505 9-25501 9-25505 9-25505 9-25505 9-25505 9-25505 9-25510 9-25510 9-25507 9-25507 9-25505 9-25510 9-25510 9-25510 9-25507 9-25507 9-25510 9-25510 9-25506 9-25507 9-25507 9-25507 9-25506 9-25507 9-25506 9-25506 9-25503 9-25507 9-25503 9-25509 9-25507 9-25503 9-25500 9-25507 9-25509 9-25507 9-25512 9-25500 9-25509 9-25507 9-25509 9-25507 9-25508 9-25504 9-25504 9-25511 9-25512 9-25500 9-25512 9-25502 9-25508 9-25504

53


OUTBOARD IGNITION PARTS MERCURY STATOR APPLICATION (CONTINUED) HP

Serial #

Notes

Part #

150 150 150 150XR4, MAG II 150XR4, MAG II 150XR4, MAG II 175 175 175 175 175 175 175 carb 175 EFI 175 EFI 200 200 200 200 200 200 200 200 EFI 200 EFI 220 Laser 225

0C100861 - 0D081999 0C239553 - 0D081999 0D082000 - 0G960499 0B242885 - 0C100860 0C100861 - 0D081999 0C239553 - 0D081999 4301235 - 6618750 6618751 - 0C100860 6618751 - 0C100860 6618751 - 0C100860 0C100861 - 0D081999 0C239553 - 0D081999 0D082000 - 0G960499 0D000749 - 0D081999 0D082000 - 0G960499 4839034 - 6625220 6618751 - 0C100860 6618751 - 0C100860 6618751 - 0C100860 0C100861 - 0D081999 0C100861 - 0D081999 0D082000 - 0G960499 0C100861 - 0D081999 0D082000 - 0G960499 0B117316 & UP 5628028 & UP

w/ clear 40 amp stator w/ louvered cover w/ black 16 amp stator w/non-louvered cover

9-25511 9-25504 9-25512 9-25504 9-25511 9-25504 9-25502 9-25502 9-25508 9-25504 9-25511 9-25504 9-25512 9-25511 9-25512 9-25502 9-25502 9-25504 9-25508 9-25504 9-25511 9-25512 9-25511 9-25512 9-25504 9-25502

w/ clear 40 amp stator w/ louvered cover w/ black 16 amp stator w/non-louvered cover w/o voltage regulator w/ voltage regulator & 1/2” laminations on stator w/ voltage regulator & 5/8” laminations on stator w/ clear 40 amp stator w/ louvered cover w/ black 16 amp stator w/non-louvered cover

w/o voltage regulator w/ voltage regulator & 5/8” laminations on stator w/ voltage regulator & 1/2” laminations on stator w/ black 16 amp stator w/non-louvered cover w/ clear 40 amp stator w/ louvered cover

NISSAN/TOHATSU EXCITER COILS Model/HP

Years

MFS8A2, A3 MFS9.8A2, A3

Part #

2004-Newer 2004-Newer

9-25513 9-25513

YAMAHA CHARGE & LIGHTING COILS

!

NEW

9-25600 Charge Coil Replaces: Yamaha 66M85520-00-00 Fits: T9.9, F9.9 2005Newer, F15 1998-Newer

!

NEW

9-25601 Charge Coil Replaces: Yamaha 63V85520-01-00 Fits: 9.9/15 2-Stroke, Manual Start 2004Newer

!

NEW

9-25602 Lighting Coil Replaces: Yamaha 66M85533-00-00 Fits: F9.9 2005-Newer, F15 1998-Newer

YAMAHA CHARGE & LIGHTING COILS

Model/HP 9.9/15 (2-Stroke Manual Start) 9.9/15 (2-Stroke Manual Start) T9.9 F9.9 F15 T40 Enduro (International)

54

Years 1996-2003 2004-Newer 2005-Newer 2005-Newer 1998-Newer 2000-Newer

NEW

NEW

9-25603 Charge Coil Replaces: Yamaha 66T85520-00-00 Fits: E40X Enduro / 40XWT CV 2Cyl. 1998-newer (International)

Charge Coil Part # Lighting Coil Part # 9-25604 9-25601 9-25604 9-25600 9-25600 9-25602 9-25600 9-25602 9-25603 -

!

!

!

NEW

9-25604 Lighting Coil Replaces: Yamaha 63V85533-00-00 Fits: 9.9/15 2-Stroke, Manual Start 1996Newer

9-25605 Stator Replaces: Yamaha 65W85510-10-00 Fits: F25 1998-Newer, T25 2001-Newer, F30 2004-Newer, F40 2000Newer

YAMAHA STATORS MODEL/HP T25 F25 F30 F40

Years

2001-Newer 1998-Newer 2004-Newer 2000-Newer

Part #

9-25605 9-25605 9-25605 9-25605


OUTBOARD FUEL SYSTEM PARTS MARINE PRIMER BULBS

Not only does the Mallory Marine Primer Bulb exceed the EPA/CARB standards but it’s also packed with innovative features. • Single-piece check valve that increases pumping efficiency 20 percent over the leading OEM product and prevents the bulb from kinking • Requires 50 percent less force to compress at low temperature • Outstanding durability - made of a propietary compound that resists harsh weather. Be it extreme heat or cold and extended eposure to sunlight. • Exceeds the current EPA/CARB Fuel Permeation standards by almost 70 percent.

9-38100 Primer Bulb 5/16” CARB Compliant

9-38101 Primer Bulb 3/8” CARB Compliant

SCAN CODE TO WATCH A VIDEO DEMONSTRATION!

“NEW” CRIMP TYPE STEPLESS CLAMP KITS Mallory # 9-35608 9-35600 9-35604 9-35602 9-35606 9-35610

! NEW 9-73150 Universal Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

OEM# BRP BRP BRP/Yamaha BRP -

OEM Part # 347107 346785 346786/65L24387-00 346150 -

MM 13.3 14.5 15.7 18.5 19.8 27.10

INCHES 1/2 9/16 39/64 25/32 3/4 1-1/16

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823 *All clamps are priced per package of 10 pcs.

!

Mallory # 9-35607 9-35601 9-35603 9-35604 9-35605 9-35609

NEW

9-73151 Mercury Crimp Type Stepless Clamp Kit Fits: Various Fuel/Vent Hose Applications

OEM# Mercury Mercury Mercury Mercury Mercury Mercury

OEM Part # 54-888441 54-850241 54-856880 54-13791 54-855697 54-855228

MM 12.8 14.0 15.3 15.7 16.2 25.6

INCHES 1/2 35/64 19/32 39/64 5/8 1

*Use Mallory Installation Tool 9-79824 or for limited accessibility use Mallory Installation Tool 9-79823 *All clamps are priced per package of 10 pcs.

FUEL CONNECTORS S kin carded for point of purchase retail display

9-38005 Fuel Connector Replaces: Honda 17650-921003ZB 3/8” NPT

9-38001 Fuel Connector Replaces: Honda 16977-ZV5-900 1/4” NPT use w/ 9-38008 & 9-38009

9-38002 Fuel Connector Replaces: Nissan/Tohatsu 3B2-702810M 3/8” hose barb use w/ 9-38039

9-38003 Fuel Connector Replaces: Mercury 22-13562T3 5/16” hose barb use w/ 9-38012

9-38006 Fuel Connector Replaces: Chrysler/Force F213238T2 1/4” NPT use w/ 9-38013

9-38007 Fuel Connector Replaces: Honda 16977-ZV5A00 1/4” NPT use w/ 9-38009

9-38008 Fuel Connector Replaces: Honda 17660-ZV5902 3/8” hose barb use w/ 9-38001

9-38004 Fuel Connector 3/8” hose barb use w/ 9-38012

9-38009 Fuel Connector Replaces: Honda 17660-ZV5A00 3/8” hose barb use w/ 9-38001 & 9-38007

55


OUTBOARD FUEL SYSTEM PARTS FUEL CONNECTORS continued

9-38010 Fuel Connector Replaces: Johnson/Evinrude 772681 1/4” NPT use w/ 9-38014 & 9-38015

9-38011 Fuel Connector Replaces: Mercury 22-13563T7 3/8” hose barb

9-38012 Fuel Connector Replaces: Mercury 1/4” NPT use w/ 9-38003 & 9-38004

9-38013 Fuel Connector Replaces: Chrysler/Force F197787T3 5/16” hose barb use w/ 9-38006

9-38014 Fuel Connector Replaces: Johnson/Evinrude 174508 5/16” hose barb use w/ 9-38010

9-38015 Fuel Connector Replaces: Johnson/Evinrude 176445 3/8” hose barb use w/ 9-38010

9-38016 9-38016-25 (Bulk Pkg 25) Hose Barb Male 1/4” NPT with 5/16” hose barb

9-38017 9-38017-25 (Bulk Pkg 25) Hose Barb Male 1/4” NPT with 1/4” hose barb

9-38018 9-38018-25 (Bulk Pkg 25) Hose Barb Male 1/4” NPT with 3/8” hose barb

9-38019 Hose Barb Male 1/8” NPT with 5/16” hose barb

9-38020 Hose Barb Male 1/8” NPT with 3/8” hose barb

9-38021 Hose Barb Male 3/8” NPT with 5/16” hose barb

9-38022 Hose Barb Male 3/8” NPT with 3/8” hose barb

9-38023 Hose Barb Male 1/8” NPT with 1/4” hose barb

9-38026 Hose Barb Male 3/8” NPT with 3/8” hose barb

9-38030 Fuel Connector Replaces: Honda Clip-on Type 3/8” hose

9-38031 Fuel Connector Replaces: Mercury 30185Q 3 Male (tank end) bayonet type- w/hose barb

9-38032 Fuel Connector Replaces: Mercury 22831Q 3 Female (engine end) bayonet type

9-38033 Fuel Connector Replaces: Mercury Female (tank adaptor) bayonet type - straight

9-38034 Fuel Connector Replaces: Mercury Male (tank adaptor) bayonet type - 90 degree

9-38041 Fuel connector with 3/8” Barb Replaces: Mercury 22831A3 Fits: Bayonet connector with 3/8” male barb

Approved for use with ethanol blended fuels.

9-38039 Fuel conn, Suzuki Male Replaces: Suzuki 65740-95500 Fits: 1/4” NPT. 508 O.D. tank connector

9-38040 Fuel conn, Mercury/Yamaha 1/4” Replaces: Mercury/Yamaha 22-14213Q Fits: Force 9.9/15/25 1998, 40hp & up 1993-new

QUALITY YOU CAN TRUST. WWW.MALLORYMARINE.COM 56


OUTBOARD FUEL SYSTEM PARTS FUEL WATER SEPARATOR FILTER KITS FEATURES: • 10 Micron Filter Media as recommended by OEM’s for EFI & HPDI outboards. • High Fuel Flow Capacity of 118 gallons per hour using CNS 7668 test standard. • High efficiency media filters out emulsified water and other contaminants • Corrosion resistant interior to prevent interior corrosion • Engineered for 2-cycle and 4-cycle engines, will not separate 2-cycle oil from gas. • Manufactured to the strictest standards & specifications • Kits available w/ powder coated aluminum mounting bracket or 316 stainless steel and 1/4” or 3/8” NPT inlet/ outlet BENEFITS: • High efficiency media filters out emulsified water and other contaminants for improved engine protection and performance • Prevents costly repairs to the fuel system components caused by water, corrosion and debris • 10 micron element is compatible with most engine applications so fewer part numbers to stock

10 MICRON APPROVED FOR USE WITH ETHANOL FUELS

SALES TIP: Mallory Marine has the most complete line of filtration products all in attractive retail packaging and it’s not sold in retail, mass merchants or auto parts outlets. Mallory Marine’s brand recognition lends itself to easy consumer POP sales, the floor salesman does not have to explain who the company is to the consumer as with many competitive brands.

SCAN CODE TO WATCH A VIDEO COMPARING OUR FILTERS WITH OUR COMPETITORS! 57


OUTBOARD FUEL SYSTEM PARTS OUTBOARD FUEL WATER SEPARATING FILTERS

Mallory’s Fuel Water Separating Filters provide excellent protection for your engines fuel system that no engine should be without. If your engine is not protected by a Mallory Filter you could risk being stranded due to water in your fuel system or possible damage to your fuel system components from corrosion. Mallory Fuel Filters are contructed to meet or exceed all OEM specifications.

FUEL FILTER FEATURES:

• NEW 10 MICRON RATING for 9-37800 & 9-37801 (required for many newer EFI & DFI engines) • Epoxy coated interior for superior interior corrosion protection • Premium quality filter media removes 98.8% of emusified water and contaminates • High flow capacity exceeds OEM specifications • Will not remove 2 cycle oil from fuel • Not for use with Diesel Fuel • Recommended for all Outboards and I/O’s except 1992 4.3L Mercruiser w/ inline fuel filter

10 Micron

approved for use with ethanol fuels

9-37800

9-37801

9-37803

9-37804

9-37805

9-37806

9-37807

9-37808

9-37810

9-37811

9-37812

FUEL WATER SEPARATING FILTER APPLICATIONS Mallory Part #

Replaces Model

OEM Part #

Application

9-37800

Mercury / Honda / Suzuki / Yamaha / Others

35-802893Q / 35-807172

Bracket w/Short Canister

9-37801

Mercury / Yamaha

35-807172

Bracket w/Long Canister

9-37803

Johnson / Evinrude

502905

Bracket w/Standard Canister

9-37804

Johnson / Evinrude

502906 / 385121B2

Direct Injection 90-115hp 1998-Up, 150-225 1999-Up

9-37805

Mercury

35-18458Q3

V-6 EFI 1995-earlier

9-37806

Mercury

35-18458Q4

V-6 EFI/DFI 1996-newer

9-37807

Mercury / Yamaha / Others

MAR-SEPAR-AR-OR

Applications where extra filtering capacity is required

9-37808

Yamaha

MAR-MINIF-IL-TR

For use with Yamaha Mini Filter Bracket

9-37810

Racor

Racor S3227 & S3228UL, Honda 17670-ZW1-801AH, Suzuki 99105-20005, Yamaha MAR-24563-00-00

For use with metal & plastic bowls fits Racor Head

9-37811

Racor

S3213 & S3220UL

For use with metal & plastic bowls, fits our filter bracket

9-37812

Racor

Racor S3240, Honda 17670-ZW1-030GH Suzuki 99105-20006

Fits: Racor multi-port bracket 120 RRAC01

58


OUTBOARD FUEL SYSTEM PARTS ALUMINUM BRACKET FEATURES: • • • •

STAINLESS STEEL BRACKET FEATURES:

Powder coated finish for excellent corrosion resistance High Quality die cast brackets for excellent strength and appearance Large fuel passages allow maximum fuel flow Available with 1/4” or 3/8” NPT inlet/outlets

9-37860

9-37861

• Marine Grade 316 Stainless Steel for the ultimate in corrosion resistance • Premium Quality casting excellent appearance • Large fuel passages allow maximum fuel flow • Available with 1/4” or 3/8” NPT inlet/outlets

9-37863

9-37862

9-37864 (Mini)

Mallory Part #

Fuel Filter Brackets Description

9-37860

Aluminum Bracket w/ 1/4” NPT inlets/outlets

9-37861

Aluminum Bracket w/ 3/8” NPT inlets/outlets

9-37862

Stainless Steel Bracket w/ 1/4” NPT inlets/outlets

9-37863

Stainless Steel Bracket w/ 3/8” NPT inlets/outlets

9-37864

Mini Aluminum Bracket w/ 1/4” NPT inlet/outlets (115hp & below)

FUEL WATER SEPARATOR KITS

10 Micron

Features: • Great Retail Packaging for point of purchase display • Available in 5 popular configurations • Plus all the added features of our Premium Filters and Brackets listed above

approved for use with ethanol fuels

9-37851

Package 9-37851

9-37857 (Mini Filter)

9-37853 (Big Filter)

9-37856

FUEL WATER SEPARATOR KITS

Replaces OEM Part #’s Mercury / Mercruiser 35-802893Q4 / Honda / Suzuki 99105-2001 / Yamaha ABA-SEPAR-AT-OR / Others Mallory Part #

Description

Filter Type

9-37850

Aluminum Bracket w/ 1/4 “NPT inlet/oulets

Short Canister

9-37851

Aluminum Bracket w/ 1/4 “NPT inlet/oulets

Standard Canister

9-37852

Aluminum Bracket w/ 3/8 “NPT inlet/oulets

Standard Canister

9-37855

Stainless Steel Bracket w/ 1/4 “NPT inlet/oulets

Standard Canister

9-37856

Stainless Steel Bracket w/ 3/8 “NPT inlet/oulets

Standard Canister

9-37853

Aluminum Bracket w/ 1/4” NPT inlet/outlets

Long Canister

9-37854

Aluminum Bracket w/ 3/8” NPT inlet/outlets

Long Canister

9-37857

Aluminum Bracket w/ 1/4” NPT inlet/outlets

Mini Canister (115hp & below)

59


OUTBOARD FUEL SYSTEM PARTS INTRODUCING MALLORY MARINE’S NEW VISI-BOWL® & DRAIN-A-BOWL® FUEL WATER SEPARATOR KITS

These new fuel water separator kits allow water to be drained from the filter to allow for extended service while protecting your engine from the harmful effects of water in the fuel system. We offer a choice of two durable re-usable clear Visi-Bowl® fuel bowl with self venting drain valve for outboard applications or our metal Drain-a-Bowl® with a brass drain plug for Inboard & Sterndrive applications.

Features:

10 Micron

• Re-Usable collection bowls allows water to be drained from filter element for extended service life • 10 Micron high efficiency filer element • High fuel flow capacity for high HP engines • Corrosion resistant construction for durability and safety • For 2 & 4 cycle engines, will not separate 2-cycle oil from fuel

9-37880 NEW VITON SEAL

9-37886 / 9-37887

approved for use with ethanol fuels

9-37882 NEW VITON SEAL

NEW VITON SEAL

9-37884 NEW VITON SEAL

VISI-BOWL® KITS FOR OUTBOARD APPLICATIONS ONLY Mallory Part #

Replaces

Description

9-37880

Racor 320R-RAC-01

10 Micron Filter Element w/ Aluminum Bracket & Clear Bowl 1/4” NPT inlet/outlets

9-37886

Racor 320R-RAC-01

10 Micron Filter Element w/ Stainless Steel Bracket & Clear Bowl 1/4” NPT inlet/outlets

9-37887

Racor

10 Micron Filter Element w/ Stainless Steel Bracket & Clear Bowl 3/8” NPT inlet/outlets

9-37882

Racor B32013

FF/WS Assy. Gasoline, element W/clear bowl

9-37884

Racor

Clear Bowl fits Mallory 9-37810, 9-37811& Racor filters

9-37881

9-37883

9-37885

DRAIN-A-BOWL® KITS FOR INBOARDS & STERNDRIVES

60

Mallory Part #

Replaces

Description

9-37881

Racor 320R-RQC-02

FF/WS Gasoline, assy. W/metal bowl & bracket

9-37883

Racor B32020MAM

FF/WS Assy. Gasoline, element W/metal bowl

9-37885

Racor

metal bowl fits Mallory 9-37810, 9-37811& Racor filters


OUTBOARD FUEL SYSTEM PARTS

9-37950 Filter, Fuel 1/4” Inline Replaces: Universal Fits: Universal

9-37951 Filter, Fuel Inline Replaces: Honda 16900-SR3-004 Fits: BF115, BF130

9-37952 9-37952-10 (Bulk Pkg 10) Filter, Fuel Inline Replaces: Honda 16900-SA5-004 Fits: BF35/45 BF4050, BF75/90

9-37953 Filter, Fuel Inline Replaces: Honda 16010-ST5-993 Fits: BF115, BF130

9-37954 Clearview Fuel Filter Kit Replaces: Universal Fits: Universal

9-37955 Clearview Replacement Element Replaces: Universal Fits: Universal

9-37956 Filter, Fuel Inline Replaces: Honda 16910-GB2-005 Fits: BF100, BF50, BF5, BF75, BF8

9-37957 Filter, Fuel Inline Replaces: Honda 16910-ZV4-015 Fits: BF8, BF9.9, BF15, BF25, BF30

9-37958 Filter, Fuel 1/4” Inline Replaces: Mercury 35-816296T, 35-816296K03 Fits: Universal

9-37959 Filter, Fuel 5/16” Inline Replaces: Mercury, Johnson/Evinrude 398327 Fits: Universal

9-37960 Filter, Fuel 3/8” Inline Replaces: Johnson/Evinrude 398319 Fits: Universal

9-37961 Filter Element, Fuel Replaces: Mercury 881540 Fits: 75/80/90/100/115 HP 4 Stroke

9-37970 Filter Element, Fuel Replaces: Mercury 35-884380T / 35-8M0020349 Fits: Optimax & Verado 2 Micron

9-37980 Seal, Fuel Filter Replaces: Mercury 25-897536 Fits: 2 Cyl 30&40 HP / 3 Cyl 55&60 HP

9-37965 Filter Assembly, Fuel Replaces: Yamaha 61N-24560-00-00 Fits: 15-60 HP

9-37966 Fuel Filter, Canister Replaces: Yamaha 60V-24251-01-00 Fits: Top of VST on HPDI & 4 Stroke

!

NEW

9-37967 Fuel Filter, VST Replaces: Yamaha 65L-13915-00-00 Fit: Yamaha VST on 1997-1999, 150-250HP EFI

9-37968 Fuel Filter, VST Replaces: Yamaha 66K-13915-00-00 Fit: Yamaha VST on 1999-2005, 225-250HP EFI

9-37969 Fuel/Oil Strainer Replaces: Mercury, Yamaha 35-80365M, 646-24251-02-00 Fits: Mercury 2-15 HP, 1977-05 & Yamaha 4-300 HP, 1984-newer

61


OUTBOARD FUEL SYSTEM PARTS CARBURETOR KITS • Kits include all of the critical parts needed to restore that carburetor to like new performance • High quality materials for fuel resistance and long lasting repairs • Extensive coverage for most popular makes and models

OUTBOARD CARB KITS - CHRYSLER APPLICATIONS Model

Years

Carb Kit

Model

Years

Carb Kit

6

62/63HA

9-37000

35

350/351HE,HF,HG,HH,HK,H8L

9-37000

6

62/63H9M, HC,HD,HE,HF,HG,HH

9-37000

35

352/353H8K,H9L,353H0M,H1N

9-37000

6

64HA,HB,HC

9-37000

35

352/353HE,HG,HH,HJ,H2P

9-37000

6

64H8D

9-37000

35

354/355HE,HF,HG,HH

9-37000

8

82/83HA,HC,HD,HE,HF,HG,HH,H9K

9-37000

35

356/357HC,HD,HE,HF,HK,H8M

9-37000

9.9

91H0B,H9A

9-37000

35

357H3N,R3P,360/361HA,HB

9-37000

9.9

92H1H, 98H1B

9-37000

35

356/357HA,HB

9-37000

9.9

92/93H0G,H9F,HD,HE

9-37000

45

450/451HK

9-37000

9.9

92/93HB w/Tillotson C0-3A

9-37000

45

450-457HA,HC,HD,HE,HF,HG,HH

9-37000

10

100HA,101H8B

9-37000

45

452/453HJ,H8K

9-37000

10

102/103HA,HB,HC,HD,H8B

9-37000

45

456/457H0L,HJ,H1M,H9K,457H2N

9-37000

10

104/105HA,HB,HC

9-37000

45

458/459HA,HB,HC,HD,HE,HF,HG

9-37000

10

108/109HA,H8A

9-37000

45

459H0J,H9H

9-37000 9-37000

12

121H9A,125H9E

9-37000

45

468-469HA

12.9

122/123HA,HC,HD,H9E

9-37000

50

503H3A,507H1A,H2B,H2C,H3D,R3E

9-37000

12.9

124/125HA,HC,HD

9-37000

55

551HA,554-559HA,HD,HF,HG

9-37000

12.9

128/129 H9A

9-37000

70

706/707HF,709H0AN,H9A

9-37000

15

152H1G

9-37000

70

T700H9A

9-37000

15

152/153HA,HB,HC,H0F,H8D,H9E

9-37000

75

756/757HA,HB,HC,756H1G

9-37000

15

154HB,154/155HA

9-37000

75

758H08,H1C,P/S759H9A

9-37000

15

158/159HA,H8B,H9C

9-37000

75

758H2D,T750H9A

9-37000

20

202/203H0L, H1M,H9K,202H2N

9-37000

85

856/857HE

9-37000

20

206/207H9B

9-37000

105

1055HA, 1056/1057HA,HB,HC,HD,HE,HF

9-37000

25

252H3G,257H3D w/TilloTson WB-19D

9-37000

105

1058HA,HB,HC,HD,HE, 1059HD,HE

9-37000

25

252/253HA,HB,H8C,H8D,252H1F,H2F

9-37000

120

1206/1207HA,HB,HC,HD,HE,HF

9-37000

25

254/255HA,HB,256/257HA,HB

9-37000

120

1208HA,HB,HC,HD,HE, 1209HD,HE

9-37000

30

302/303HA,HB

9-37000

130

1306/1307HA

9-37000

30

304/305HA,HB

9-37000

135

1358HA,HB,HC

9-37000

30

306/307HA,307H1D,H2E

9-37000

150

1508HA

9-37000

35

350-355 HA,HC,HD

9-37000

62


OUTBOARD FUEL SYSTEM PARTS

9-37100 Carburetor Kit Replaces: Johnson/Evinrude 439076 Fits: V-4 85, 90, 100, 115, 140 HP

9-37101 Carburetor Kit Replaces: Johnson / Evinrude 398453 Fits: 4-15 hp

9-37102 Carburetor Kit Replaces: Johnson / Evinrude 438996 Fits: V-4 & V-6 60 deg. Engines

9-37103 Carburetor Kit Replaces: Johnson / Evinrude 437327 Fits: V-6

9-37104 Carburetor Kit Replaces: Johnson / Evinrude 439075 / 385356 Fits: 5, 6, 25, 30, 40

9-37105 Carburetor Kit Replaces: Johnson / Evinrude 396701 / 392061 Fits: Most Newer 2 cyl.

9-37106 Carburetor Kit Replaces: Johnson / Evinrude 439071 Fits: 1.5-20 HP

9-37107 Carburetor Kit Replaces: Johnson / Evinrude 396701 / 398729 Fits: Most Newer 2 cyl. Includes Float Note: For Kit w/Viton gaskets, use 9-37105

9-37108 Carburetor Kit Replaces: Johnson / Evinrude 435677, 439078 Fits: V-6

9-37109 Carburetor Kit Replaces: Johnson / Evinrude 439073 Fits: 6-20 HP

9-37110 Carburetor Kit Replaces: Johnson / Evinrude 439079 Fits: V-4 & V-6

9-36800 Needle Valve Replaces: Johnson / Evinrude 396522

9-36801 Needle Valve Replaces: Johnson / Evinrude 396521

9-36803 Needle Adj. Retainer Replaces: Johnson / Evinrude 315232

See page 64-65 for applications charts

9-36900 Float, Carb Replaces: Johnson / Evinrude 382363

63


OUTBOARD FUEL SYSTEM PARTS JOHNSON-EVINRUDE APPLICATIONS Model/HP 1.5 2 3 4 4 4 4.5 5 5 5 5.5 6 6 6 6,8 7.5 7.5 8 9.9 9.9/15 10 14 15 15 18 18 20 20 20 25 Sail Drive 25 28 28 30 30 33 35 35 35 40 40 40 45 48 50 50 55 60 60 65 70 75

64

Years 1970-90 1970-90 1968 1965-78 1983-89 1991-93 1982-84, 1987 1965-67 1968 1984-85 1954-67 1954-79 1968 1984-85 1986-Up 1955-58 1982-83 1984-85 1974-88 1989-Up 1954-63 1968 1955-56 1974-88 1957-68 1969-73 1957-68 1969-90 1991-Up 1954-55 1978-up 1969-95 1962-64 1976-95 1956 1976-up 1965-70 1957-59 1959 1976-95 1960-63, 1971 1964-70, 1972-78 1971-90, 1979-92 1971-97 1992-97 1958-59 1971-97 1968-69, 1971-97 1964-67 1970-97 1972-97 1972-97 1960-63

Carb Kit # 9-37106 9-37106 9-37106 9-37106 9-37101 9-37101 9-37101 9-37106 9-37104 9-37101 9-37106 9-37106 9-37104 9-37101 9-37109 9-37106 9-37101 9-37101 9-37101 9-37109 9-37106 9-37101 9-37106 9-37101 9-37106 9-37105 9-37106 9-37105 9-37109 9-37104 9-37105 9-37105 — 9-37105 9-37104 9-37105 — 9-37104 — 9-37105 — 9-37104 9-37105 9-37105 9-37110 — 9-37105 9-37105 — 9-37105 9-37105 9-37105 —

Carb Kit w/float — — — — — — — — — — — — — — — — — — — — — — — — — 9-37107 — 9-37107 — — 9-37107 9-37107 — 9-37107 — 9-37107 — — — 9-37107 — — 9-37107 9-37107 — — 9-37107 9-37107 — 9-37107 9-37107 9-37107 —

Needle & Seat 9-36800 9-36800 9-36800 9-36800 9-36800 9-36800 9-36800 9-36800 9-36801 9-36800 9-36800 9-36800 9-36801 9-36800 — 9-36800 9-36800 9-36800 9-36800 — 9-36800 9-36800 9-36800 9-36800 9-36800 9-36801 9-36800 9-36801 9-36800 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36800 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801 9-36801

Carb. Float — — — — — — — — — — — — — — — — — — — — — — — — — 9-36900 — 9-36900 — — 9-36900 9-36900 — 9-36900 — 9-36900 — — — 9-36900 — — 9-36900 9-36900 — — 9-36900 9-36900 — 9-36900 9-36900 9-36900 —


OUTBOARD FUEL SYSTEM PARTS JOHNSON-EVINRUDE APPLICATIONS (CONTINUED) Model/HP 75 80 85 85 85 V-4 crossflow V-4 crossflow 88,90 90 90 Looper 60º 100 100 100 105 115 115 115 115 Looper 60º 120 120 125 125 125 Com 130 130 135 135 140 140 140 V-6 crossflow 150 150 Looper 60º 155 175 175 Looper 60º 185 185 200 200 200 200GT/XP 200TX 200 200 225 225 225 235 250 250 250 275/3.6L 300

Years 1975-88 1966-67 1968 1971-79 1969-70, 1991-93 1969-79 1983-84 1985-95 1981-82, 1983 1995-Up 1971, 1980 1972, 1979 1998-01 1999-01 1969, 1980-95 1983 1995-02 1995-Up 1985-90 1985-90, 1993 1971-72 1993 1989-95 1995-99 2000 1973-76 2001 1977, 1980-83 1978-79 1986-Up 1976-90 1979-90 1991-Up 1984-93 1977-91 1991-Up 1984 1989-93 1976-83 1986-90 1992-93 1986-Up 1996 1997 2000-01 1986-90, 1992-93 1997 2000-01 1978-84 1991-93 1998-99 2000-01 1985-88 1988, 1991-93

Carb Kit # 9-37105 — — 9-37100 9-37100 9-37100 9-37100 9-37100 9-37100 9-37102 9-37100 9-37100 9-37102 9-37102 9-37100 9-37100 9-37100 9-37102 9-37110 9-37110 9-37100 9-37110 9-37110 9-37110 9-37103 9-37100 9-37103 9-37100 9-37100 9-37110 9-37100 9-37100 9-37102 9-37100 9-37100 9-37102 9-37100 9-37108 9-37100 9-37110 9-37108 9-37110 9-37103 9-37103 9-37103 9-37108 9-37103 9-37103 9-37100 9-37108 9-37103 9-37103 9-37108 9-37108

Carb Kit w/float 9-37107 — — — — — — — — — — — — — — — — — — — — — —

Needle & Seat 9-36801 9-36801 9-36801 9-36801 — — — — — — — 9-36801 — — — — 9-36801 — 9-36800 9-36800 9-36801 9-36800 9-36800 9-36800

Carb. Float 9-36900 — — — — — — — — — — — — — — — — — — — — — —

9-36801

— — — — — — — — — — — — — —

— 9-36801 9-36800 — — — — — — — 9-36800 — 9-36800 9-36800 9-36800

— — — — — — — — — — — — — —

9-36800

— —

— 9-36800

— —

— —

9-36800 9-36800

— —

65


OUTBOARD FUEL SYSTEM PARTS

9-37300 Carburetor Kit Replaces: Mercury 1395-6452 Fits: V-6

9-37302 Carburetor Kit Replaces: Mercury Fits: Most w/ Side Bowl Carbs

9-37303 Carburetor Kit Replaces: Mercury 1395-811223-1 Fits: Many Newer 2-4 cyl.

9-37304 Carburetor Kit Replaces: Mercury 1395-9761-1 Fits: 6-25 w/ Primer

9-37305 Carburetor Kit Replaces: Mercury 810749-2 Fits: V-6

9-37306 Carburetor Kit Replaces: Mercury 1399-5135 Fits: 7.5, 9.8 HP

9-37307 Carburetor Kit Replaces: Mercury 1399-5198 Fits: 20, 50 HP

9-37308 Carburetor Kit Replaces: Mercury 1395-4808-1, 1395-8318-1 Fits: 40-150 HP WM, WMK carbs

9-37309 Carburetor Kit Replaces: Mercury 1395-7826, 1395-8506 Fits: V135, V150, V175, V200, V225

9-36950 Float, Carb Replaces: Mercury 1395-9293 Fits: 7.5, 9.8, 20, 40, 45, 50 HP

9-37310 Carburetor Kit Replaces: Mercury 1395-811691-2 Fits: V105 Jet, V135, V140 Jet, V150 (XR6) (Mag III), V175, V200, V225 (3.0L) S/N 0D082000-OG303045

9-36951 Float, Carb Replaces: Mercury 16253 Fits: 4, 5 HP 1 cyl

9-36952 Float, Carb Replaces: Mercury 809569 Fits: 9.9, 15, 40, 45, 50 HP 4-stroke

9-37311 Carburetor Kit Replaces: Mercury 1395-811691-3 Fits: V105 Jet, V135, V140 Jet, V150 (XR6) (Mag III), V175, V200, V225 (3.0L) Sea Pro / Marathon S/N OG303046-Up

9-36953 Float, Carb Replaces: Mercury 16253-3 Fits: 4, 5, 6 HP 4-stroke

9-36954 Float, Carb Replaces: Mercury 804184 Fits: 75, 90 HP 4-stroke

!

NEW

9-36955 Float, Carb Replaces: Mercury 1395-8673 / 1395-8983 Fits: All side bowl carbs

66

9-36956 Float, Carb Replaces: Mercury 1395-9267 Fits: Mercury V6 w/Dual Float Carbs

9-36802 Needle Valve Replaces: Mercury 1395-8318-1

See page 67-69 for applications charts

9-34500 Carburetor Replaces: Mercury 3303-895110T01 Fits: 9.9 Handle (4-Stroke) S/N:0R042475-0R068397


OUTBOARD FUEL SYSTEM PARTS OUTBOARD CARB KITS - MERCURY APPLICATIONS Model/HP

Years/Serial #

3.9 4 (1cyl) 4 (1cyl) 4 (1cyl) 4 (4 Stroke) 4.5 (1cyl) 4.5 (1cyl) 5 (1cyl) 5 (4 Stroke) 6 6

1964-68 1969-74 1980-81 A855097 & Up R000001 & Up 1980-85 1980-85 A855097 & Up R000001 & Up 1961-68 A197112 & Up

6 (4 Stroke) 7.5 7.5 7.5 8

R000001 & Up 1969-73 1972-85

9.8 9.8 9.8 9.9

1962-73 1972-85

A197112 & Up

A197112 & Up

9.9 (4 Stroke) 10 10 Sea Pro / 10 Marathon XR-10,Mag 10 15 15

G760300-T979999 1957-61 ALL

Super 15, 15XD 15 Sea Pro / Marathon 15 (4 Stroke) 18

6443973 & Up 6443973 & Up G590000 & Up 6443973 & Up

20 20 20

1963-72 1973-80 6443973 & Up

20 Jet 25

6443973 & Up 6443973 & Up

30 (2cyl) 30 (4cyl) 30 Jet (3cyl) 35 (4cyl) 35 (2cyl) 40 (4cyl) 40 (4cyl) 40 (4cyl) 40 (4 Stroke) (4cyl) 40 (2cyl) 40 (2cyl)

G053314 & Up

ALL 1959-61 A197112 & Up

1963-69 1984-89 1954-61 1987-Up G231123 & Up 1970-83 G053314 & Up

Carb # KB-7A, KB-7B KB-10A WMD-1

KB-10A WMD-1

KB-6A, 6B WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 KB-9A,12A BB-2A,2B,2C,4A,5A,5C,5D,7A,7C WMB-2,4 WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 KB-5A,8A,11A BB-1A,1B,1C,3A,3B,3C,6A,6C WMB-1,3 WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 KB-1A,4A WMC-33,33A,40,42,50,50A,50B,55,55A WMC-23,48,48A,49,49A KB-1A,4A WMC-5,5A,5B,7,7A,17,17B,17C,18,18B,19,19A, 20,23,28,34,39,41,41A,47,47A,49,49A,57 WMC-13,13A,14,14A,15A,16A, 24,25,26,27,29,30,31, 31A WMC-33,33A,40,42,50,50A,50B,55,55A

WMC-1,2,3,4,9,10,11,12,13,13A,14,14A15A,16A,24, 25,26,27,29,30,31, 31A KA-22A,22B,22C,23A,25A BA-1A,2A,2C,2D,2E WMC-1,2,3,4,9,10,11,12,13,13A,14,14A,15A,16A,24, 25,26,27,29,30,31, 31A WMC-45,53A WMC-1,2,3,4,9,10,11,12,13,13A,14,14A, 15A,16A,24, 25,26,27,29,30,31, 31A WME-36,36A,37,37A,38,39A,42,42A,63,64,65,66,67 KB-2A WME53,68,69 KB-2A KC-4A,8A,9A,9B,9C,13A KA-2A,9A WMA-4 WMA-7B KD-5A, WMK-1,8,21,24,31,33,34,38 WME-36,36A,37,37A,38,39A,42,42A,63,64,65,66,67

Carb Kit #

Needle & Seat

9-37302 9-37302 9-37302 9-37302 — 9-37302 9-37302 — — 9-37302 9-37304

— — 9-36802 — — — 9-36802 — — — —

Float 9-36955 9-36955 9-36955 9-36951 9-36953 9-36955 9-36955 9-36951 9-36953 9-36955 —

— 9-37302 9-37306 — 9-37304

— — — — —

9-36953 9-36955 9-36950 9-36950 —

9-37302 9-37306 — 9-37304

— — — —

9-36955 9-36950 9-36950 —

— 9-37302 9-37304

— — —

9-36952 9-36955 —

9-37304 9-37302 9-37304

— — —

— 9-36955 —

9-37304 9-37304

— —

— 9-37304

— —

9-36952 —

9-37302 9-37307 9-37304

— — —

9-36955 9-36950 —

9-37304 9-37304

— —

9-37303 — 9-37303 9-37302 9-37302 9-37302 — — — 9-37308 9-37303

— — — — 9-36802 — — — — 9-36802 —

— 9-36955 9-36955 9-36955 9-36955 9-36950 9-36950 9-36952 9-36955 —

67


OUTBOARD FUEL SYSTEM PARTS OUTBOARD CARB KITS - MERCURY APPLICATIONS Model/HP

Years/Serial #

Carb #

Carb Kit #

Needle & Seat

Float

45

1961-75

KA-17A

9-37302

9-36955

45 (4cyl)

1987-Up

45 (4cyl)

WMA-4

9-36950

WMA-7B

9-36950

9-37302

45

1976-85

45 (4 Stroke, Bodensee)

G231123 & Up

45 Jet (3cyl)

ALL

WME-57,58

9-36952 9-37303

50 (4cyl)

1961-75

KA-13A,18A,19A,21A,21B,21C,21D,24A,26A,26B, 27A

9-37302

9-36955

50 (4cyl)

1976-85

BA-3A,3B,3C,3D,4A

9-37307

9-36950

50 (4cyl)

1986-Up

WMA-1,3

9-36950

50

1976-85

WMK-8

9-37308

9-36802

9-36955

50/55 (3cyl)

D000750 & Up

WME-22,22B,23,24,26,27,28,35,43,44,45,53,68,69

9-37303

50 (4 Stroke) (935cc)

G231123-T178499

60

1957-60

KB-3A

9-36952 9-37302

9-36955

60 (3cyl)

D000750 & Up

WME-22,22B,23,24,26,27,28,35,43,44,45,53,68,69

9-37303

65 (4cyl)

1963-71

KC-2A,5A,5B,5C,11A,15A

9-37302

9-36955

65 (3cyl)

1972-75

WMK-5,12,13,20

9-37308

9-36802

9-36955

65 (3cyl)

1976

WM-2,WM-4

9-36802

9-36955

65 Jet (3cyl)

A996142 & Up

WME-29,30,31,41,46,47,48,49,59,60,61,62,75,76,77

9-37303

— 9-36955

70

1958-62

KA-8A, 12A

9-37302

70 (3cyl)

1977-83

WM-6,8,9,11

9-36802

70 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

75 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

75 (4 Stroke)

G960500 & Up

NA

9-36954

80 (6cyl)

1960-61

KA-10A,11A,14A,16A,KC-3A

9-37302

9-36955

80 (4cyl)

1969-72

KD-4A

9-37308

9-36802

9-36955

80 (4cyl)

1978-83

WM-5,10,12,14,17

9-36802

80 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

80 Jet (4cyl)

B209468 & Up

WME-32,32A,50,79

9-37303

85 (6cyl)

1963-65

KA-10A,11A,14A,16A,KC-3A

9-37302

9-36955

85 (4cyl)

1973-75

WM-3,5

9-36802

85 (4cyl)

1976-77

WMK-4,16,17

9-37308

9-36802

9-36955

90 (6cyl)

1965

KC-6A

9-37302

9-36955

90 (6cyl)

1978-86

WMK-23,27,30,35,39

9-37308

9-36802

9-36955

90 (3cyl)

A996142 & Up

WME-1,1A,1B,4,5,6,6A,7,7B,8,9,10,10A,15,15A,17, 18

9-37303

90 (4 Stroke)

G960500 & Up

95 (6cyl)

1966-67

KC-6A

9-37302

100 (6cyl)

1962-69

KC-1A,7A,7B,10A,14A

9-37302

9-36955

68

9-36954

100 (6cyl)

1962-69

KD-1A,1B,2A,3A

9-37308

9-36802

9-36955

100 (4cyl)

B209468 & Up

WME-11,14,20,20A,21,21A,32,32A,50,79

9-37303

110 (6cyl)

1966-67

KC-1A,7A,7B,10A,14A

9-37302

9-36955

115 (6cyl)

1970-88

KD-6A,6B,WMK-3,10,15,18,26,28,32,36,40,41

9-37308

9-36802

9-36955

115 (4cyl)

B209468 & Up

WME-11,14,20,20A,21,21A,32,32A,50,79

9-37303

125 (6cyl)

1968-69

KD-1A,1B,2A,3A

9-37308

9-36802

9-36955

125 (4cyl)

B209468 & Up

WME-34,52,81

9-37303

135 (6cyl)

1970-71

KD-7A,7B, WMK-4

9-37308

9-36802

9-36955

140 (6cyl)

1972, 1978-80

WMK-7,9,25,29

9-37308

9-36802

9-36955

150

1973-78

WMK-11,14,19,22

9-37308

9-36802

9-36955


OUTBOARD FUEL SYSTEM PARTS OUTBOARD CARB KITS - V-6 MERCURY/MARINER APPLICATIONS Model/HP

Years/Serial #

Carb #

Carb Kit #

Needle & Seat

Float

V-105 Jet

D082000-G303045

WMH-13,13B,23,31 (Gasket Kit)

9-37305

V-105 Jet

D082000-G303045

WMH-13,13B,23,31 (Repair Kit)

9-37310

9-37311

WH-32,35,38,40,48 (Gasket Kit))

9-37300

9-36956

V-105 Jet

G303046-G760299

V-135

A904646 - C239552

V-135

A904646 - C239552

WH-33,38,40,48 (Repair Kit)

9-37309

9-36956

V-135

C239553-G303045

WMH-8,8A,12A,12B,28,30 (Gasket Kit)

9-37305

V-135

C239553-G303045

WMH-8,8A,12A,12B,28,30 (Repair Kit)

9-37310

V-135

G303046-G760299

9-37311

V-140 Jet

G082000-G303045

WMH-16,21,34,39 (Gasket Kit)

9-37305

WMH-16,21,34,39 (Repair Kit)

V-140 Jet

G082000-G303045

V-140 Jet

G303046-T178499

9-37310

9-37311

V-150

ALL

WH-9,12,29 (Gasket Kit)

9-37300

9-36956

V-150

ALL

WH-9,12,29 (Repair Kit)

9-37309

9-36956

V-150

A904646 - C239552

WH-35,38,40,48 (Gasket Kit)

9-37300

9-36956

V-150

A904646 - C239552

WH-35,38,40,48 (Repair Kit)

9-37309

9-36956

V-150

C239553-G303045

WMH-1,7,13,13B,23,31 (Gasket Kit)

9-37305

V-150

C239553-G303045

WMH-1,7,13,13B,23,31 (Repair Kit)

9-37310

V-150

G303046-G760299

9-37311

V-150 XR4/Mag II

B242885-C239552

WH-41,41A (Gasket Kit)

9-37300

9-36956

V-150 XR4/Mag II

B242885-C239552

WH-41,41A (Repair Kit)

9-37309

9-36956

V-150 XR4/Mag II

C239553-D081999

WMH-6 (Gasket Kit)

9-37305

V-150 XR4/Mag II

C239553-D081999

WMH-6 (Repair Kit)

9-37310

V-150 XR4/Mag III

D082000-G303045

WMH-14A,25,32A (Gasket Kit)

9-37305

V-150 XR4/Mag III

D082000-G303045

WMH-14A,25,32A (Repair Kit)

9-37310

V-175

4301235-C239552

WH-1,4,7,7A,13,17,17R,28,30,34,39,46 (Gasket Kit)

9-37300

9-36956

V-175

4301235-C239552

WH-1,4,7,7A,13,17,17R,28,30,34,39,46 (Repair Kit)

9-37309

9-36956

V-175

C239553-G303045

WMH-2,11,15,22,23 (Gasket Kit)

9-37305

V-175

C239553-G303045

WMH-2,11,15,22,23 (Repair Kit)

9-37310

V-175

G303046-G760299

9-37311

V-175

G760300 & Up

WMV-4A (Gasket Kit)

9-37300

9-36956

V-175

G760300 & Up

WMV-4A (Repair Kit)

9-37309

9-36956

V-200

4839034-C291519

WH-3,3A,11,14,16,18,20,28,39,46 (Gasket Kit)

9-37300

9-36956

V-200

4839034-C291519

WH-3,3A,11,14,16,18,20,28,39,46 (Repair Kit)

9-37309

9-36956

V-200

C291520-G303045

WMH-3,16,21,34,39 (Gasket Kit)

9-37305

V-200

C291520-G303045

WMH-3,16,21,34,39 (Repair Kit)

V-200

G303046-1B226999

9-37310

9-37311

V-225 (2.4L)

5628028 & Up

WH-5,20 (Gasket Kit)

9-37300

9-36956

V-225 (2.4L)

5628028 & Up

WH-5,20 (Repair Kit)

9-37309

9-36956

V-225 (3.0L)

D280813-G303045

WMH-19,46,47 (Gasket Kit)

9-37305

V-225 (3.0L)

D280813-G303045

WMH-19,46,47 (Repair Kit)

9-37310

V-225 (3.0L)

G303046-T408999

9-37311

V-225 (3.0L) Seapro/Marathon

G245605-G303045

WMH-45 (Gasket Kit)

9-37305

V-225 (3.0L) Seapro/Marathon

G245605-G303045

WMH-45 (Repair Kit)

9-37310

V-225 (3.0L) Seapro/Marathon

G303046-T408999

9-37311

V-250/275 (3.4L)

C101891 & Up

9-36802

V-300 (3.4L)

5611648 & Up

WD-3,5

9-36802

150

1973-78

WMK-11,14,19,22

9-37308

9-36802

9-36955

WD-8A,9,9A

69


OUTBOARD FUEL SYSTEM PARTS SUZUKI CARBURETOR KITS

9-37400 Carburetor Kit Replaces: Suzuki 13910-87D00 Fits: Suzuki V-6 2 Stroke

9-37401 Carburetor Kit Replaces: Suzuki 13910-89J01 Fits: Suzuki DF25/30 (Except V-Twin)

9-37403 Carburetor Kit Replaces: Suzuki 13910-94701 Fits: Suzuki DT55/75/115

9-37404 Carburetor Kit Replaces: Suzuki 13910-95D00 Fits: Suzuki DT25/30C

9-37402 Carburetor Kit Replaces: Suzuki 13910-94400 Fits: Suzuki DT40/65/85/140

TOHATSU CARBURETORS AND KITS

!

NEW

9-34500 Carburetor Replaces: Tohatsu 3FS-03100-0 Fits: 9.9 MF/EF (3FSFA) (4-Stroke)

YAMAHA CARBURETOR KITS

9-37500 Carburetor Kit Replaces: Yamaha 6A1-W0093-02 Fits: 2 HP

9-37501 Carburetor Kit Replaces: Yamaha 6H1-W0093-01 Fits: 75-90

9-37502 Carburetor Kit Replaces: Yamaha 6H3-W0093-02 Fits: 60-70

9-37503 Carburetor Kit Replaces: Yamaha 6H4-W0093-03 Fits: 45/50

9-37504 Carburetor Kit Replaces: Yamaha 6G5-W0093-04, 6E5-W0093-06-00 Fits: V-6

9-37505 Carburetor Kit Replaces: Yamaha 6G1-W0093-00 Fits: 3 hp 88-02, 6/8 hp 84-96

70

See page 72 for applications charts


OUTBOARD FUEL SYSTEM PARTS YAMAHA CARBURETOR KITS – CONTINUED

9-37506 Carburetor Kit Replaces: Yamaha 6E7-W0093-04 Fits: 9.9 hp 85-94, 15 HP 85-92

9-37507 Carburetor Kit Replaces: Yamaha 61A-W0093-01-00 Fits: 225/250 3.1 liter (90-96)

9-37508 Carburetor Kit Replaces: Yamaha 61N-W0093-00-00 Fits: C30 (93-97)

9-37509 Carburetor Kit Replaces: Yamaha 64D-W0093-00-00 Fits: 150/150L/175(96-01) 200/L200 ((96-99) 150/175(00-01) D150 (97-98)

9-37510 Carburetor Kit Replaces: Yamaha 66M-W0093-01-00 Fits: F15 (98-05)

9-37511 Carburetor Kit Replaces: Yamaha 67D-W0093-00-00 Fits: F4 (99-02)

9-37512 Carburetor Kit Replaces: Yamaha 67F-W0093-00-00 Fits: F80/F100 (99-02)

9-37513 Carburetor Kit Replaces: Yamaha 6E9-W0093-03-00 Fits: C40 2 cyl (95-98)

9-37514 Carburetor Kit Replaces: Yamaha 6G5-W0093-08-00 Fits: 150/175/200 (85-86), V6 Special (85-86)

9-37515 Carburetor Kit Replaces: Yamaha 6H0-W0093-00-00 Fits: C80 (97)

9-37516 Carburetor Kit Replaces: Yamaha 6K7-W0093-09-00 Fits: 150/175/200 (90-91), P200 (91-92)

9-37517 Carburetor Kit Replaces: Yamaha 6L2-W0093-00-00 Fits: 20 (96-97) , 25 2 cyl (88-05)

9-37518 Carburetor Kit Replaces: Yamaha 6N6-W0093-02-00 Fits: 115 (90-91)

9-37519 Carburetor Kit Replaces: Yamaha 6E9-W0093-02-00 Fits: C40 2 cyl (90-94) See page 72 for applications charts

71


OUTBOARD FUEL SYSTEM PARTS YAMAHA CARB KIT APPLICATIONS HP 2 3 F4 6/8 9.9 15 F15 20 25 (2cyl) C30 C40 (2cyl) C40 (2cyl) C40 (3cyl) 40/50 P40 C50 P50 C60 P60 E60 70 C70 C75 E75 C80 F80 C85 90 F100 115 115

Years 1984-88 1988-02 1999-03 1984-96 1985-94 1985-92 1998-05 1996-97 1988-05 1993-97 1990-94 1995-98 1997-02 1989-05 1998 1999-02 1989-94 1996-01 1991 1995-00 1984-91 2000-01 1994-96 1995-00 1997 1999-02 1989-96 1984-91 1999-02 1986-95 1990-91

Carb Kit # 9-37500 9-37505 9-37511 9-37505 9-37506 9-37506 9-37510 9-37517 9-37517 9-37508 9-37519 9-37513 9-37503 9-37503 9-37503 9-37503 9-37503 9-37502 9-37502 9-37502 9-37502 9-37502 9-37501 9-37501 9-37515 9-37512 9-37501 9-37501 9-37512 9-37504 9-37518

HP C115 P115 130 L130 150 150 150 150 L150 L150 P150 P150 V150 175 175 175 P175 P175 V175 200 200 200 L200 L200 P200 P200 P200 225 (2.6L) 225 (2.6L) 225/250 (3.1L) V6 Special

Years 1991-95 1993-95 1988-95 1989-95 1985-86 1986-95 1990-91 1996-01 1994-95 1996-01 1986-95 1996-99 2000-01 1986-95 1990-91 1996-01 1994-95 1996-99 2000 1986-95 1990-91 1996-99 1994-95 1996-99 1991-95 1991-92 1996-99 1990-95 1996-99 1990-96 1985-86

Carb Kit # 9-37504 9-37504 9-37504 9-37504 9-37514 9-37504 9-37516 9-37509 9-37504 9-37509 9-37504 9-37509 9-37509 9-37504 9-37516 9-37509 9-37504 9-37509 9-37509 9-37504 9-37516 9-37509 9-37504 9-37509 9-37504 9-37516 9-37509 9-37504 9-37509 9-37507 9-37514

YAMAHA CARBURETORS

!

NEW

9-34600 Carburetor Replaces: Yamaha 66M-14301-12-00 Fits: F15 2006 & Up

!

NEW

9-34604 Carburetor Replaces: Yamaha 69M-14301-11-00 Fits: F2.5MSH 2006 & Up

72

!

NEW

9-34601 Carburetor Replaces: Yamaha 67D-14301-13-00 Fits: F4 2005 & Up

!

NEW

9-34605 Carburetor Replaces: Yamaha 66T-14301-00-00 Fits: T40 (T30) Enduro Series

!

!

NEW

NEW

9-34602 Carburetor Replaces: Yamaha 65W-14901-12-00 Fits: F25 1998-2003

9-34603 Carburetor Replaces: Yamaha 63V-14301-00-00 Fits: 9.9, 15 1996-03

YAMAHA CARBURETOR APPLICATIONS HP

Years

Carb Part #

F2.5MSH

2006 & Up

9-34604

F4

2005 & Up

9-34601

9.9, 15

1996-03

9-34603

F15

2004 & Up

9-34600

F25

1998-03

9-34602

T30, T40 Enduro

9-34605


OUTBOARD FUEL SYSTEM PARTS FUEL PUMP REPAIR KITS • Fuel Resistant material for a long lasting repair • Cost effective alternative to replacement pump • Complete kit for proper repair of critical components

FUEL PUMP REPAIR KITS - JOHNSON/EVINRUDE

9-37700 Fuel Pump Kit Replaces: Johnson/ Evinrude 398514 Fits: 9.9 - V-6 mid 1980’s

9-35329 Fuel Pump Kit Replaces:Johnson/Evinrude 432962 Fits: 20-50 HP 1988-90

9-37701 Fuel Pump Kit Replaces: Johnson/ Evinrude 438616 Fits: 20-125 1990 & Up

9-37702 Fuel Pump Kit Replaces: Johnson/ Evinrude 393103 Fits: 9.9 - V6

FUEL PUMP REPAIR KITS - MERCURY

9-37750 Fuel Pump Kit Replaces: Mercury 55278A5 Fits: 75, 80, 85 HP 4 cyl

9-37751 Fuel Pump Kit Replaces: Mercury 89031A2 Fits: Early V-6

9-37754 Fuel Pump Kit Replaces: Mercury 42909A4 Fits: 75, 80, 90, 100, 115 4 cyl (early models)

9-37752 Fuel Pump Kit Replaces: Mercury 89031A3 Fits: 90, 115, 140 inline 6 cyl (later models)

9-37753 Fuel Pump Kit Replaces: Mercury 89031A4 Fits: V-6

9-37756 Fuel Pump Kit Replaces: Mercury 89031A1 Fits: 90, 115, 140 inline 6 cyl

9-37755 Fuel Pump Kit Replaces: Mercury 90363A1 Fits: V-6

FUEL PUMP REPAIR KITS - YAMAHA

9-35325 Diaphragm, Fuel Pump Replaces: Yamaha 648-24411-00-00 Fits: 25-90 HP

9-35326 Diaphragm, Fuel Pump Replaces: Yamaha 6E5-24411-00-00 Fits: 115/200 HP

9-35327 Gasket Kit, Fuel Pump Replaces: Yamaha 6E5-24411-00-00 Fits: V-4/V-6

See page 74 for applications charts

9-35328 Gasket Kit, Fuel Pump Replaces: Yamaha 663-24411-00-00 & 692-24411-00-00 Fits: Yamaha 40-90 HP 1995-2005

73


OUTBOARD FUEL SYSTEM PARTS JOHNSON/EVINRUDE FUEL PUMP KIT APPLICATIONS HP

Years

Kit #

HP

Years

Kit #

9.9/15

1981

9-37702

65

1985-87

9-37702

9.9/15 (elec. start)

1987-89

9-37700

65

1990

9-37700

9.9/15 (elec. start)

1990-Up

9-37701

65 Com.

1984

9-37702

20/25

1977-86

9-37702

65 Com.

1988-89

9-37700

25 Comm

1982

9-37702

70/75

1982-84

9-37702

20-30

1990-2005

9-37701

70

1990

9-37700

20/25/30

1987

9-37700

85

1978-83

9-37702

20-50

1988-90

9-35329

88

1987

9-37700

28

1987

9-37700

90/115

1978-83

9-37702

30/35

1976-86

9-37702

90/115/140

1982

9-37702

40

1970-78

9-37702

88/90/110

1988-89

9-37700

40

1987

9-37700

88/90/100/115

1990

9-37700

40

1990-2005

9-37701

100 Com.

1989-90

9-37700

45/48/50

1989-2005

9-37701

125 Com.

1989-90

9-37700

55

1983

9-37702

140

1978-83

9-37702

55 Com.

1984

9-37702

155 Com.

1989-90

9-37700

45/55

1985-87

9-37700

150/175/200

1982

9-37702

45/55 Com.

1989-90

9-37700

150/175

1983

9-37702

48/50

1987

9-37700

235

1983

9-37702

50/60

1982-84

9-37702

2.6L

1984

9-37700

55 - 75

1970-78

9-37702

2.6L

1984

9-37700

60

1988

9-37700

MERCURY FUEL PUMP KIT APPLICATIONS HP

Years

Kit #

HP

Years

Kit #

70 (3cyl) 75 (3cyl) w/90째 Oil check valve

A996142 - C221999

9-37754

C222000 & Up

9-37754

115 (6cyl) (Exc. square pump)

5314656 & Up

9-37752

V-135 (Exc. square pump)

A904646 & Up

9-37751

75 (4cyl) (Exc. square pump)

6432901 & Up

80 (3cyl)

A996142 & Up

9-37750

140 (6cyl)

4865678 - 5327662

9-37756

9-37754

140 (6cyl)

5327663 & Up

80 (4cyl)

9-37752

4831999 - 6432900

9-37750

V-150 (Exc. Square pump)

4868998 & Up

9-37751

85 (4 cyl)

3493913 - 4831998

9-37750

V-175 (Exc. square pump)

4301235 & Up

9-37751

90 (3cyl) (w/90째 Oil check valve)

A996142 & Up

9-37754

V-200

4839034 - 6073191

9-37751

90 (6cyl)

4845301 - 5299505

9-37756

V-200

6073192 - 6357229

9-37755

90 (6cyl) (Exc. square pump)

5299506 & Up

9-37752

V-200

6357230 - 6625220

9-37753

100 (4cyl) w/90째 Oil check valve

B209468 - D283221

9-37754

V-225

5628028 & Up

9-37755

115 (4cyl) w/90째 Oil check valve

C100000 - D283221

9-37754

V-300 (3.4L)

5611648 & Up

9-37751

115 (6cyl)

4855153 - 5314655

9-37756

V-300 (3.4L)

5611648 & Up

9-37751

YAMAHA FUEL PUMP KIT APPLICATIONS HP 25 (2cyl) (2-stroke) 30 (2cyl) (2-stroke) 40 (3cyl) (2-stroke) 50 (3cyl) (2-stroke) 60 (3cyl) (2-stroke) 70 (3cyl) (2-stroke)

74

Years 1984-87 1984-86 1984-Up 1995-Up 2001-Up 1995-Up

Kit # 9-35328 9-35328 9-35328 9-35328 9-35328 9-35328

HP 90 (3cyl) (2-stroke) 115 V4 (2-stroke) 130 V4 (2-stroke) V6 All (2-stroke) V6 All (2-stroke)

Years 1995-Up 1984-Up 1988-2004 1984-Up 1984-Up

Kit # 9-35328 9-35327 9-35327 9-35327 9-35327


OUTBOARD FUEL SYSTEM PARTS ELECTRIC FUEL PUMP - UNIVERSAL FEATURES & BENEFITS: • Works well as a fuel transfer pump • Compatible with today’s fuels and fuel additives • Solid state worry free electronics • Simple two wire design • Includes fittings and filter • Easy to follow instructions included

!

!

NEW

NEW

9-35438 Fuel Pump, Universal Electric 4-7 PSI, 35 GPH Replacement Filter: 9-37828

9-35440 Fuel Pump, Universal Electric 2-3.5 PSI, 42 GPH Replacement Filter: 9-37828

OUTBOARD FUEL PUMP ASSEMBLIES - JOHNSON/EVINRUDE

9-35350 Fuel Pump Replaces: Johnson/Evinrude 397839 Fits: 6/8/9.9/15 hp 1992-prior

9-35351 Fuel Pump Replaces: Johnson/Evinrude 438562 Fits: 9.9/15 hp 1993-2001

2

9-35352 Fuel Pump, 2 Port Replaces: Johnson/Evinrude 438556 Fits: 25-55 hp 1976-89 w/o VRO

Year Pa

s& OUTBOARD FUEL PUMP ASSEMBLIES - MERCURY Labor Wart rranty

!

NEW

9-35353 Fuel Pump, 3 Port Replaces: Johnson/Evinrude Yea438555 Parts & Fits: 20-30 hp 1990-2000 Laborr W arranty

2

SEE PAGE 73 FOR OUR FULL LINE OF DIAPHRAM KITS. 9-35500 Fuel Pump Assembly Replaces: Mercury 803529T07 Fits: 8, 9.9 HP (209cc) 4-Stroke S/N: 0R042475 & Up

Year

Parts & Labor Warran ty

2 2 TRUST

OUTBOARD FUEL PUMP ASSEMBLIES - NISSAN/TOHATSU

!

NEW

9-35500 Fuel Pump Assembly Replaces: Nissan/Tohatsu 3H6-04000-3 Fits: 4, 5 & 6 HP 4-Stroke 2005-10 / 8, 9.8 HP 4-Stroke 2004-05

QUALITY YEAR YOU CAN Parts & L Warranatybor

YEAR

Parts & Labor Warran ty

75


OUTBOARD FUEL SYSTEM PARTS OUTBOARD FUEL PUMP ASSEMBLIES - YAMAHA

!

NEW

9-35300 Fuel Pump Assembly Replaces: Yamaha 6A0-24410-05 / -03 / -04 / 692-24410-00-00 25-85 HP

!

NEW

9-35304 Fuel Pump Assembly Replaces: Yamaha 67D-24410-03-00 Fits: F4 2006 & Up

9-35301 Fuel Pump Assembly Replaces: Yamaha 6E5-24410-01-00, 6E5-24410-03-00 Fits: V-4 & V-6 1984-2003

9-35302 Fuel Pump Assembly Replaces: Yamaha 66M-24410-10-00 Fits: F9.9/15 2002 & Up

!

NEW

9-35303 Fuel Pump Assembly Replaces: Yamaha 62Y-24410-04-00 Fits: F25, F40 2006 & Up

!

NEW

9-35305 Fuel Pump Assembly Replaces: Yamaha 692-24410-00-00 Fits: T40 Enduro, 40-90 HP 1994 & Up

OUTBOARD FUEL MANAGEMENT - O2 SENSORS & COMPONENTS

9-32100 O2 Sensor (20.7”) Replaces: Yamaha 67H-8592A-01-00/00-00 Fits: 150 and 200 HP 2001-05 EFI

9-32000 Throttle Position Indicator Replaces: Mercury 832952 11 Firs: 135 DFI, 150EFI, 175 EFI, 175 DFI, 200 EFI, 200 DFI, 225 EFI, 225 DFI, 250 EFI, 3.0L EFI Seapro/ Marathon, Sportjet 200 DFI, 240 DFI, 250 DFI

76

9-32101 O2 Sensor (18.7”) Replaces: Yamaha 65L-8592A-01-00/00-00 Fits: 250 HP EFI

9-32200 O2 Sensor Replaces: Honda 35655-ZY3-013 Fits: BF200-225 2002-07

9-32201 O2 Sensor Replaces: Honda 35655-ZY9-003 Fits: BF70 & 90 2007-Up


OUTBOARD COOLING SYSTEM PARTS OUTBOARD THERMOSTATS

P roper cooling system operation is critical to achieve smooth engine idle and maximum fuel efficiency. Mallory Marine Thermostats are designed to provide superior reliability and performance in marine applications. • Superior corrosion resistance from our bi-metal marine grade stainless steel and brass designs • Accurate temperature ranges for marine engines to assure proper cooling system performance

9-43027 Thermostat Replaces: Johnson/Evinrude 384719

9-43014 Thermostat Replaces: Mercury 14586

9-43019 Thermostat 143° F Replaces:Mercury 75692, Johnson/Evinrude 434841, 5005440

9-43022 Thermostat 110° F Replaces: Chrysler/Force F528068

9-43023 Thermostat Replaces: Johnson/Evinrude 436195

9-43024 Thermostat 143° F Replaces: Chrysler/Force F335068

9-43025 Thermostat Replaces: Chrysler/Force F97068-2

9-43029 Thermostat 110° F Replaces: Mercury 850055

9-43030 Thermostat Replaces: Johnson/Evinrude 5001036

9-43031 Thermostat Replaces: Johnson/Evinrude 437090

9-43032 Thermostat Replaces: Johnson/Evinrude 435491

9-43035 Thermostat Replaces: Yamaha 6E5-12411-30-00

9-43036 Thermostat Replaces: Yamaha 6G8-12411-03-00

9-43101 Thermostat Kit Replaces: Mercury 75692, Johnson/Evinrude 484841

9-43155 Thermostat Kit Replaces: Mercury 75692

9-43051 Cover Kit, W/Thermostat Includes Thermostat Fits: Mercury V6

!

NEW

9-43037 Thermostat Replaces: Yamaha 66M-12411-01-00

!

NEW

9-43038 Thermostat Replaces: Yamaha 69M-12411-01-00

!

NEW

9-43052 Thermostat Kit Replaces: Mercury 14586A3 Fits: 6-25 HP 2-Stroke

9-43175 Thermostat Kit Replaces: Mercury 855676002 Nissan/Tohatsu 3R3-01030-0

!

!

NEW

9-43176 Thermostat Kit Replaces: Yamaha 69M-12411-01-00 + 68D-E2414-A0-00

NEW

9-43177 Thermostat Kit Replaces: Yamaha 6E5-12411-30-00 + 688-12414-A1-00

See page 78-80 for applications charts

!

NEW

9-43178 Thermostat Kit Replaces: Yamaha 6E5-12411-30-00 + 6J8-12414-A0-00

77


OUTBOARD COOLING SYSTEM PARTS

9-60019 Seal, Thermostat Replaces: Mercury 26-854639001 Fits: 50/55/60 3Cyl Use with 9-43029

9-60002 Thermostat Gasket Replaces: Mercury 27-62386, 27-62386001 Use with 9-43014, 9-43101

9-38025 Fitting, Port Replaces: Mercury 22-68728

9-38024 Fitting .250x18 Replaces: Mercury 22-687271

9-41100 Motor Flusher Replaces: Mercury 44357Q2, 73971A2 For: Any outboard or sterndrive with side water intakes

CHRYSLER/FORCE THERMOSTAT APPLICATIONS HP

Years

Part #

HP

Years

Part #

25

1996-98

9-43025

90

1990-99

9-43022

40

1996-99

9-43025

100

1979-84

9-43022

50

1996-99

9-43025

105

1976-77

9-43024

70

1979-80

9-43022

105

1978-83

9-43022

70

1991-95

9-43022

115

1977-84

9-43022

75

1975-77

9-43024

120

1976-77

9-43024

75

1978-84

9-43022

125

1981-82

9-43022

75

1996-99

9-43022

135

1976-77

9-43024

85

1977-89

9-43022

140

1978-84

9-43022

90

1975-77

9-43024

JOHNSON/EVINRUDE THERMOSTAT APPLICATIONS

78

HP

Years

Part #

HP

Years

Part #

5

1965-68

9-43019

25

1969-94

9-43019

5

1986

9-43019

28

1989-94

9-43019

5.5

1959-64

9-43019

30

1986-94

9-43019

6

1965-79

9-43019

35

1959

9-43019

6

1986

9-43019

35

1976-94

9-43019

7.5

1980-86

9-43019

40

1960-69

9-43019

8

1986

9-43019

45 Com.

1989-92

9-43019

9.5

1964-73

9-43019

50

1971-75

9-43019

9.9

1974-86

9-43019

50

1979

9-43019

10

1959-63

9-43019

50

1981-86

9-43019

15

1974-86

9-43019

55,55 Com.

1976-92

9-43019

18

1959-73

9-43019

60

1969-70

9-43024

20

1981-94

9-43019

60

1980-86

9-43019


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE THERMOSTAT APPLICATIONS (CONTINUED) HP

Years

Part #

HP

Years

Part #

60

1993

9-43023

E135

2000-06

9-43031

65

1971-73

9-43024

E150

1993-94

9-43032

65

1993

9-43023

E150

2000-06

9-43031

65 Com.

1984-86

9-43024

J150

1993-94

9-43032

65 Jet

1994-95

9-43019

J150

2002-06

9-43032

70

1974-86

9-43024

120

1988-91

70

1993

9-43023

140

1978-85

9-43019

75

1978-88

9-43024

140

1988-91

E75

2002-03

9-43032

150

1978-91

9-43019

80 Jet

1994-95

9-43019

155

1984-91

9-43019

85

1978-80

9-43019

175

1977-91

9-43019

85

1993-95

9-43019

E175

1993-94

9-43032

88

1987-95

9-43019

E175

2000-06

9-43031

90

1983-95

9-43019

J175

1994

9-43032

90 Jet

1994

9-43019

J175

2000-06

9-43032

E90

2002-03

9-43032

185

1984-85

9-43019

J90

2004-06

9-43032

200

1977-83

9-43019

100

1979-80

9-43019

E200

2000-05

9-43030

100

1990-95

9-43019

J200

2000-01

9-43030

100 Com.

1984-95

9-43019

200 Ficht

J105

2003

9-43032

E225

2000-05

9-43030

110

1985-89

9-43019

J225

2000-01

9-43030

E110

2004-06

9-43032

225 Ficht

112

1994-95

9-43019

235

1978-85

9-43019

115

1978-95

9-43019

E250

2000-05

9-43030

E115

1997

9-43031

J250

2000-01

9-43030

E115

2002-06

9-43032

250 Ficht

J115

2002-06

9-43032

9-43030

9-43030

9-43030

MERCURY THERMOSTAT APPLICATIONS CHRYSLER/FORCE THERMOSTAT APPLICATIONS HP

Serial #

Thermostat

Thermostat Kit

HP

Serial #

Thermostat

Thermostat Kit

6/8/9.9

0A197112 & Up

9-43014

9-43052

40 (3cyl)

0G531301 & Up

9-43029

-

15

0A197112-0T979999

9-43014

9-43052

50 (3cyl)

1B110789-1D000749

9-43019

-

15 Sea Pro

0G044365 & Up

9-43014

9-43052

50 (3cyl)

0D000750-0G290584

9-43014

-

50 (3cyl)

0G590000 & Up

9-43029

-

15 Super

0B238464 & Up

9-43014

9-43052

15

0T980000 & Up

9-34014

-

55 (3cyl)

0D000750-0D181999

9-43014

-

55 (3cyl)

0D182000-0G589999

9-43014

-

20

0B238464-0T979999

9-43014

9-43052

25 Sea Pro

0B238464 & Up

9-43014

9-43052

55 (3cyl)

0G590000 & Up

9-43029

-

60 (3cyl)

0B110789-0D000749

9-43019

-

25 (2cyl)

1B000001 & Up

9-43014

9-43052

25 (3cyl) Lightning (export)

0E268781-0E287999

9-43025

-

30 (2cyl) w/120°F

0G055314-0G760299

9-43014

-

30 (2cyl) w/130°F

0G055314-0G760299

9-43025

-

70 (3cyl)

0A996142 & Up

9-43014

9-43155

0B240451 & Up

9-43014

9-43155

0A996142 & Up

9-43014

9-43155

60 (3cyl)

0D000750-0D181999

9-43014

-

60 (3cyl)

0D182000-0G589999

9-43014

-

60 (3cyl)

0T980000& Up

9-43029

-

40 (2cyl) w/120°F

0G044027 & Up

9-43014

-

75 (3cyl)

40 (2cyl) w/130°F

0G760300 & Up

9-43025

-

80 (3cyl)

79


OUTBOARD COOLING SYSTEM PARTS MERCURY THERMOSTAT APPLICATIONS HP

Serial #

Thermostat

Thermostat Kit

90 (3cyl)

0A996142 & Up

9-43014

9-43155

100 (4cyl)

B209468 - G965520

9-43014

9-43155

HP

Serial #

Thermostat

Thermostat Kit

V-150 (EFI)

G303046 - T408999

9-43101

-

XR-4 / Mag II

C239553 - D081999

9-43101

-

115 (4cyl)

C100000 & Up

9-43014

9-43155

XR-6 / Mag III

D082000 & Up

9-43101

-

125 (4cyl)

D283222 & Up

9-43014

9-43155

V-175

C100861 & Up

9-43101

-

V-135 (Carb)

0A904646 & Up

9-43101

-

V-200

6435503 & Up

9-43101

-

V-150 (Carb)

A904646 & Up

9-43101

-

Serial #

Thermostat

Thermostat Kit

YAMAHA THERMOSTAT APPLICATIONS HP

Serial #

Thermostat

Thermostat Kit

HP

F2.5 F4

2005-Up

9-43038

9-43176

LX150

1999-01

9-43035

9-43177

2005-Up

9-43037

-

LZ150

2004-Up

9-43035

9-43177

F6

2005-Up

9-43037

-

P150

1986-99

9-43035

9-43177

1999

9-43035

9-43177

F8

2005-Up

9-43037

-

PX150

T8

2005-Up

9-43037

-

SX150

1999-04

9-43035

9-43177

2000-UP

9-43035

9-43177

9.9 (2 Stroke)

1996-Up

9-43035

-

V150

F9.9

2005-Up

9-43037

-

VX150

2000-04

9-43035

9-43177

2001-Up

9-43035

9-43177 9-43177

T9.9

2005-Up

9-43037

-

VZ150

15 (2 Stroke)

1996-Up

9-43035

-

Z150

2000-Up

9-43035

175

1986-03

9-43035

9-43177

VZ175

2001-Up

9-43035

9-43177

Z175

2000-Up

9-43035

9-43177

200

1986-03

9-43035

9-43177

20

1996-97

-

25 (2 Stroke)

1988-Up

9-43035

9-43178

F25

2005-Up

9-43036

-

30 (3 cyl)

1987-91

9-43035

9-43178

F30

2005-Up

9-43036

-

40 (2 Stroke)

1986-Up

9-43035

9-43178

C40 (3 cyl)

1998-02

9-43035

9-43178

9-43038

-

T40 ENDURO

80

9-43035

F40

2005-Up

9-43036

-

50 (2 Stroke)

1986-Up

9-43035

9-43178

C50

1998-01

9-43035

9-43178

F50

2005-Up

9-43036

-

PRO 50

1987-96

9-43035

9-43178

F60

2005-Up

9-43036

-

115 (2 Stroke)

1984-Up

9-43035

9-43177

B115

1998-99

9-43035

C115

1991-00

P115

L200

1986-99

9-43035

9-43177

LX200

1999-01

9-43035

9-43177

LZ200

2005-Up

9-43035

9-43177

P200

1991-93

9-43035

9-43177

SX200

1999-05

9-43035

9-43177

V200

1998-99

9-43035

9-43177

VX200

2000-05

9-43035

9-43177

VZ200

2001-04

9-43035

9-43177

Z200

2000-Up

9-43035

9-43177

225 (2.6L)

1990-97

9-43035

9-43177

LX225 (3.1L)

2000-02

9-43035

9-43178

S225 (3.1L)

1994-99

9-43035

9-43178

9-43177

SX225 (3.1L)

2000-02

9-43035

9-43178

9-43035

9-43177

V225

1998-99

9-43035

9-43177

1993-96

9-43035

9-43177

VX225

2000-04

9-43035

9-43177

S115

1996-98

9-43035

9-43177

250 (2.6L)

1990-95

9-43035

9-43177

130

1988-2004

9-43035

9-43177

L250 (2.6L)

1990-95

9-43035

9-43177

L130

1988-03

9-43035

9-43177

L250 (3.1L)

1996-99

9-43035

9-43178

S130

1996-98

9-43035

9-43177

LX250 (3.1L)

2000-02

9-43035

9-43178

150

1986-Up

9-43035

9-43177

S250 (3.1L)

1996-99

9-43035

9-43178

C150

1996-99

9-43035

9-43177

SX250 (3.1L)

2000-02

9-43035

9-43178

D150

1997-03

9-43035

9-43177

VX250 (3.1L)

2002-04

9-43035

9-43178

DX150

1997-03

9-43035

9-43177

V6 Special

1984-86

9-43035

9-43177

L150

1986-99

9-43035

9-43177

V6 Excel

1987-89

9-43035

9-43177


OUTBOARD COOLING SYSTEM PARTS

9-45000 Impeller Replaces: Force 47-F462065 Fits: 20/30/35

9-45001 9-45001-10 (Bulk Pkg 10) Impeller Replaces: Force 47-F523065-1, 47-803630T Fits: 75 - 140 hp

9-45003 Impeller Replaces: Force 47-F433065-2 Fits: 35 / 45 / 55 HP 1974-80

9-45004 Impeller Replaces: Force 47-F436065-2 Fits: 9.9 & 15 HP (Including Sears)

9-45100 Impeller Replaces: Honda 19210-881-A01 Fits: 5, 7.5,8, & 10 hp

9-45101 Impeller Replaces: Honda 19210-ZV4-013 Fits: BF 9.9 & 15

9-45102 Impeller Replaces: Honda 19210-ZV4-651 Fits: 8 / 9.9 / 15

9-45103 Impeller Replaces: Honda 19210-ZV5-003 Fits: 35 / 40 / 45 / 50

9-45104 Impeller Replaces: Honda 19210-ZW1-B02, B04 Fits: 75/90/115/130

9-45105 Impeller Replaces: Honda 19210-ZV7-003 Fits: 20/25/30

9-45106 Impeller Replaces: Honda 19210-ZY3-003 Fits: 175-225 hp

9-45200 9-45200-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 395289 Fits: 20-35

9-45201 9-45201-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 386084 Fits: 9.9-15

9-45202 Impeller Replaces: Johnson/Evinrude 389589 Fits: 40-60

9-45203 Impeller Replaces: Johnson/Evinrude 389642 Fits: V4 & V6

9-45205 Impeller Replaces: Johnson/Evinrude 436137 Fits: 4-8 hp

9-45206 9-45206-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 5001593 / 435821 Fits: V4 & V6

9-45207 9-45207-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 396725 Fits: 40-75 hp

9-45208 Impeller Replaces: Johnson/Evinrude 396809 Fits: 40-50 hp

9-45210 Impeller Replaces: Johnson/Evinrude 387361 Fits: 4 hp 1976-80

9-45211 Impeller Replaces: Johnson/Evinrude 437059 Fits: 40/48/50 1995-up, 50/60/65/70 3cyl. 1995-01

9-45212 Impeller Replaces: Johnson/Evinrude 390286 Fits: 40 Com. 1981-90

9-45213 Impeller Replaces: Johnson/Evinrude 382547 Fits: 55 1968-69, 60/65/70/75 1970-78

9-45204 9-45204-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 432941 Fits: 40-50

9-45209 9-45209-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 377230/777213 Fits: 35/40/50/55

See page 91-100 for applications charts

81


OUTBOARD COOLING SYSTEM PARTS

9-45214 Impeller Replaces: Johnson/Evinrude 389576 Fits: 4 deluxe/4.5/6/7/8 1980-up

9-45215 9-45215-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 775518 / 375638 Fits: 10 1949-57, 15/18 1956-73, 20/25 1966-78

9-45216 9-45216-10 (Bulk Pkg 10) Impeller Replaces: Johnson/Evinrude 434424 Fits: 2/3/5/5.5/6, 1952-78, 4 1969-83

9-45217 Impeller Replaces: Johnson/Evinrude 775521 / 378891 Fits: 25/30/35 1951-57, 28/33 196271, 35 1976-77, 40 1971-73

9-45218 Impeller Replaces: Johnson/Evinrude 775519 / 377178 Fits: 9.5 1964-73, 10 1958-63

9-45219 Impeller Replaces: Suzuki 17461-96301 / Johnson/Evinrude Fits: DT20/25/30/35/40/40C/PU40jet

9-45220 Impeller Replaces: OMC Johnson-Evinrude 385072 Fits: 85/100 1969-72, 115 1969-70, 125 1971-72

9-45221 Impeller Replaces: Johnson/Evinrude 382221 Fits: 1.5 & 2 HP 1967-84

9-45222 Impeller Replaces: Johnson/Evinrude 389983 / 763982 Fits: 35 HP 1976-77

9-45300 9-45300-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-89983T Fits: 35-70

9-45301 9-45301-10 (Bulk Pkg 10) Impeller Replaces: Force/Mercury 47-19453T Fits: 50, 55, 60

9-45302 9-45302-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-16154-3, Tohatsu 369-65021-1 Fits: 3.3, 5, 5

9-45303 9-45303-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-85089-10 Fits: 25-50

9-45304 Impeller Replaces: Mercury 47-89980 Fits: 4.5-9.8

9-45305 9-45305-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-89981 Fits: 4.5-9.8

9-45306 9-45306-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-89984T4 Fits: 70 hp & up

9-45307 9-45307-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-43026T2 / Honda 19210-ZW1-303 Fits: 75-90 hp

9-45308 Impeller Replaces: Mercury 47-22748 Fits: Mark 5,KF5,KF3,6,6A,110, 3.9, 4.0, 6

9-45309 9-45309-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-42038, 47-42038-2, 47-42038Q02 Fits: 6-15 hp

9-45311 Impeller Replaces: Mercury 47-89982, 47-65958 Fits: 20 hp 1970-85

9-45312 Impeller Replaces: Mercury / OMC 47-95289-2 / 114812 Fits: 2-3.3 hp

9-45400 Impeller Replaces: Nissan/Tohatsu 34565021-0 Fits: 25-40

9-45401 Impeller Replaces: Nissan/Tohatsu 3B2-65021-1 Fits: 8/9.8 hp

9-45402 Impeller Replaces: Nissan/Tohatsu 3C765021-1/ 3B7-65021-2 Fits: 70-90 HP & 120-140 HP 2 Stroke

9-45500 Impeller Replaces: Suzuki 1746193901/17461-93902 Fits: 20-40

82

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS

9-45502 Impeller Replaces: Suzuki 17461-95301, 17461-95300, 17461-95302, 1746195501 Fits: 85

9-45503 Impeller Replaces: Suzuki 17461-94511/1746194520/17461-90J00 Fits: 115-140 & V-6

9-45504 Impeller Replaces: Suzuki 17461-98502/17461-98501 Fits: 2-8hp

9-45505 Impeller Replaces: Suzuki 17461-87E00, 17461-87E10 Fits: DT100 1990-up

9-45507 Impeller Replaces: Suzuki 17461-93J00 Fits: DF150/175/200/225/250

9-45600 Impeller Replaces: Yamaha 689-44352-02-00 Fits: 25-30

9-45601 9-45601-10 (Bulk Pkg 10) Impeller Replaces: Yamaha 6H4-44352-02-00 Fits: 25-50

9-45602 9-45602-10 (Bulk Pkg 10) Impeller Replaces: Mercury 47-97108M, Yamaha 6H3-44352-00-00 Fits: 40hp- 1995-03

9-45603 9-45603-10 (Bulk Pkg 10) Impeller Replaces: Yamaha 688-44352-03-00 Fits: 40-70

9-45604 Impeller Replaces: Yamaha 646-44352-01-00 Fits: 2hp

9-45605 Impeller Replaces: Yamaha 682-44352-03-00 Fits: 9.9/15

9-45606 Impeller Replaces: Yamaha 6F5-44352-00-00 Fits: 40

9-45607 Impeller Replaces: Yamaha 63V-44352-01-00 Fits: 8, 9.9, 15

9-45608 Impeller Replaces: Yamaha 662-44352-00-00 Fits: 6, 8 non US Engines

9-45609 9-45609-10 (Bulk Pkg 10) Impeller Replaces: Yamaha 6E5-44352-01-00 Fits: 115-200

9-45610 Impeller Replaces: Yamaha 6G1-44352-00-00 Fits: 6, 8

9-45611 Impeller Replaces: Yamaha 6E0-44352-00-00 Fits: 4hp

9-45612 Impeller Replaces: Yamaha 67F-44352-00-00 Fits: FT50B, 2001 - UP, FT60B,FT80A,FT100A

9-45613 Impeller Replaces: Yamaha 6L2-44352-00 Fits: 20D/25N

9-45501 Impeller Replaces: Suzuki 17461-94700, 17461-94701, 17461-95201 Fits: 50-65

9-45614 Impeller Replaces: Yamaha 68T-44352-00 Fits: F6A/B/F8C

9-45615 Impeller Replaces: Yamaha 6L5-44352-00 Fits: F2.5A/3A/Malta

Impeller Features: • Proprietary rubber compounds with field tested quality • Better bonding to the hub materials than leading manufacturers to prevent failures. •H  igher tensile strength, more tear resistant, and longer lasting • Available for most applications and also in money saving convenient kits and bulk packs See page 91-100 for applications charts

83


OUTBOARD COOLING SYSTEM PARTS OUTBOARD COOLING SYSTEM COMPONENTS

Proper maintenance and quality parts are the most important contributors to efficient cooling system operation. Mallory Marine cooling systems components from our impellers and housings to our complete water pump kits are engineered and tested to assure your cooling system will perform like new. • Quality materials such as rubber & plastic compounds are formulated to provide maximum performance • High grade marine stainless steel wear plates and cups for excellent corrosion and wear resistance

JOHNSON/EVINRUDE WATER PUMP COMPONENTS

9-43203 Water Pump Housing Replaces: Johnson/Evinrude 435990 Fits: V-4, V-6

9-43204 Water Pump Housing Replaces: Johnson/Evinrude 384087 Fits: 50-60 hp

9-43205 Water Pump Housing Replaces: Johnson/Evinrude 393632 Fits: 30-35 hp

9-43206 Water Pump Housing Replaces: Johnson/Evinrude 330560 Fits: 25 hp

9-43207 Water Pump Housing Replaces: Johnson/Evinrude 438544 Fits: 40-50 hp

9-43208 Water Pump Housing Replaces: Johnson/Evinrude 438543 Fits: 70 hp

9-43209 Water Pump Housing Replaces: Johnson/Evinrude 435390 Fits: 9.9/15 hp

9-43402 Wear Plate Replaces: Johnson/Evinrude 338485 Fits: V-4, V-6

9-43403 Wear Plate Replaces: Johnson/Evinrude 320981 Fits: 50-55-60 hp

9-43404 Wear Plate Replaces: Johnson/Evinrude 318995, 319988 Fits: 9.9/15

9-43405 Wear Plate w/gasket Replaces: Johnson/Evinrude 328755 Fits: 35 hp

9-43406 Wear Plate w/gasket Replaces: Johnson/Evinrude 329391 Fits: 25 hp, 1979-84

9-43408 Wear Plate Replaces: Johnson/Evinrude 321940 Fits: Models w/2 pc pump liner

9-43503 Water Pump Cup Replaces: Johnson/Evinrude 338486 Fits: V-4, V-6

9-43504 Water Pump Cup Replaces: Johnson/Evinrude 328751 Fits: 25-35 hp

9-43505 Cup & Plate Assembly Replaces: Johnson/Evinrude 435027 Fits: 85 hp – V6

9-43508 Impeller Plate Replaces: Johnson/Evinrude 317841 Fits: 85/135

9-43525 Water Pump Cup Replaces: Johnson/Evinrude 324097 Fits: 9.9/15

84

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE WATER PUMP COMPONENTS (CONTINUED)

9-48200 Water Pump Kit Replaces: Johnson/Evinrude 5001595 / 435929 Fits: V-4 & V-6 1993 & newer

9-48201 Water Pump Kit Replaces: Johnson/Evinrude 394711 Fits: 9.9 / 15

9-48220 Water Pump Kit (w/o Hsg.) Replaces: 391698, 394711 (w/o Hsg.) Fits: Johnson/Evinrude 9.9-15HP 1981-89

9-48202 Water Pump Kit Replaces: Johnson/Evinrude Fits: V-4/V-6

9-48203 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 5001594 / 434421 Fits: V-4/V-6

9-48204 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 391635 / 439077 Fits: 50/55/60

9-48205 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 393509 Fits: 20/25/30

9-48206 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 386124 Fits: 85/115/135 V-4

9-48207 Water Pump Kit (w/ Housing) Replaces: Johnson/Evinrude 396933 / 439077 Fits: 40/45/50/55

9-48208 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 395073 Fits: 85/115/140/150/175/200/235

9-48209 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 433548 Fits: 40/48/50

9-48210 Water Pump Kit (w/o Housing) Replaces: Johnson/Evinrude 5001594 / 395060 Fits: Most Newer V-4 & V-6

9-48211 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 393630 Fits: 20/25/30/35

9-48212 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 395270 Fits: 20/25/28

9-48213 Water Pump Kit (W/ Housing) Replaces: Johnson/Evinrude 432955 Fits: 70hp

9-48222 Water Pump Kit (W/O Hsg.) Replaces: 389143 (W/O Hsg.) Fits: Johnson/Evinrude 65/70/75hp 1970-78

See page 91-100 for applications charts

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information!

85


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE WATER PUMP COMPONENTS (CONTINUED)

9-43600 Water Tube Guide Replaces: Johnson/Evinrude 319276 Fits: 70 hp

9-43601 Water Tube Guide Replaces: Johnson/Evinrude 338893 Fits: V-4, V-6

9-43700 Impeller Key Replaces: Johnson/Evinrude 300771 Fits: 9.9/15

9-43703 Impeller Key Replaces: Johnson/Evinrude 308928 Fits: 50/70/75

9-43603 Grommet Replaces: Johnson/Evinrude 302497 Fits: 9.9-35

9-43613 Grommet Replaces: Johnson/Evinrude 315837 Fits: 40 – 50

9-43801 Stainless Steel Bolt Replaces: Johnson/Evinrude 323626 Fits: 1/4”x 20 x 1-3/4”

9-48218 Screw Replaces: Johnson/Evinrude 331979 Fits: 1/4” x 20 x 1-1/16”

9-48219 Stainless Steel Bolt Replaces: Johnson/Evinrude 306643 Fits: 1/8” x 20 x 1/2”

9-48214 Grommet Replaces: Johnson/Evinrude 320943 Fits: 85 - V-6 water pumps

9-48215 Grommet Replaces: Johnson/Evinrude 321008 Fits: 85 - V-6 water pumps

9-48216 Grommet Replaces: Johnson/Evinrude 314008 Fits: 85 - V-6 water pumps

9-48217 O-Ring Replaces: Johnson/Evinrude 331353 Fits: V-4/V-6 water pump hsg seal

9-43615 Grommet Replaces: Johnson/Evinrude 327035 Fits: 9.9/15

9-43624 Grommet Replaces: Johnson/Evinrude 333758 Fits: 40/48/50

9-43622 O-Ring Replaces: Johnson/Evinrude 319085 Fits: 9.9/15

9-43632 O-Ring Replaces: Johnson/Evinrude 324981 Fits: 40 - 75 hp

9-43612 Grommet Replaces: Johnson/Evinrude 315748

HONDA WATER PUMP KITS

9-48313 Impeller Repair Kit Replaces: Honda 19210-ZWL303 Fits: BF70 / BF90 1996-98

86

9-48700 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192-881C00 Fits: BF8A

9-48701 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192-ZV4000 Fits: BF9.9/15A

9-48702 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192-ZV5003 Fits: BF34/45 & BF40/50

See page 91-100 for applications charts

9-48703 Water Pump Service Kit (wo/ hsg. & key) Replaces: Honda 06192ZV1-C00 Fits: BF5


OUTBOARD COOLING SYSTEM PARTS MERCURY MARINER WATER PUMP COMPONENTS

!

NEW

9-43202 Water Pump Housing Replaces: Mercury 46-77822A1 Fits: Merc Outboards

9-43211 Water Pump Housing Replaces: Mercury 46-96148T1 Fits: 75 – V6 Outboards & Mercruiser

9-43212 Water Pump Housing Replaces: Mercury 46-803750A02 Fits: 8-9.9 (4-Stroke) (209cc)

9-43300 Water Pump Base Replaces: Mercury 46-77177A1 Fits: Merc Outboards

9-43301 Water Pump Base Replaces: Mercury 46-73640A1 Fits: 40-70 hp

9-43302 Water Pump Base Replaces: Mercury 46-77516A1 Fits: 40-70 hp

9-43304 Water Pump Base Replaces: Mercury 46-96146A5 Fits: 75 – V6 Outboards

9-43305 Water Pump Base Replaces: Mercury 46-96146A6 Fits: V6 Outboards

9-43307 Water Pump Base Replaces: Mercury 46-42579A3 Fits: V6 outboards

9-43320 Water Pump Base Kit Replaces: Mercury 43055A4 Fits: 30/40/45/50/55/60/65/ 75/80/90/100/115/125 HP

9-43321 Water Pump Base Kit Replaces: Mercury 46-42040T5 Fits: 6/8/9.9/10/15 HP 2 Stroke

9-43257 Water Pump Housing Replaces: Mariner 46-83396M, Yamaha 676-44311-00-00 Fits: C40, 1990-97

9-43259 Water Pump Housing Replaces: Mariner 46-94623M, Yamaha 682-44300-01-00 Fits: 9.9/15 1984-95, F9.9 1985-96, FT9.9 1985-90, T9.9 1991-96

9-43261 Water Pump Housing Replaces: Mariner 46-95651M, Yamaha 689-44311-03-00 Fits: 25-30 HP 1984-1992

9-43400 Wear Plate Replaces: Mercury 32435 Fits: Merc Outboards

9-43407 Impeller Plate Replaces: Mercury 54705 Fits: 35-70 hp

9-43502 Stainless Steel Cup Replaces: Mercury 48752 Fits: Merc Outboards

See page 91-100 for applications charts

87


OUTBOARD COOLING SYSTEM PARTS MERCURY MARINER WATER PUMP COMPONENTS (CONTINUED)

9-48300 Impeller Repair Kit Replaces: Mercury Fits: 35 –70 HP

9-48301 Water Pump Kit, Upper Replaces: Mercury 46-60366A 1 Fits: 35 –70 HP

9-48302 Water Pump Kit, Complete Replaces: Mercury 46-73640A 2 Fits: 35-70 HP

9-48303 Water Pump Kit, Complete Replaces: Mercury 46-77516A 3 Fits: 35-70 HP

9-48304 Impeller Repair Kit Replaces: Mercury 46-96148A 5 Fits: 75 – V6

9-48306 Water Pump Kit, Complete Replaces: Mercury 46-96148A8 / 46-42579A4 Fits: V6

9-48309 Water Pump Kit, Complete Replaces: Mercury Fits: 75-150 inline 4 & 6 cyl.

9-48310 Water Pump Kit, Complete Replaces: Mercury 48-78400A 2, Fits: V6

9-48311 Water Pump Kit, Upper Replaces: Mercury 46-60367A 1, 46-96148A 8 Fits: V6

9-48312 Water Pump Kit, Complete Replaces: Mercury 46-77177A 3 Fits: 35-70 HP

9-48313 Impeller Repair Kit Replaces: Mercury 47-43026T11 Fits: 40-V6

9-48314 Upper Housing Kit Replaces: Mercury 817275A1 Fits: 40-V6

!

NEW

9-48315 Water Pump Kit, Complete Replaces: Mercury 817275T4 Fits: V-6 200, 225, 250

9-48317 Water Pump Kit w/hsg. Replaces: Mercury 46-803750A03 Fits: 8-9.9 (4-Stroke) (209cc)

9-43623 Water Tube Guide Replaces: Mercury 23-29804T Fits: 75-V-6 OB & MC-1, R, MR, Alpha I

9-43604 Water Pump Housing Seal Replaces: Mercury 26-38970 Fits: OB & Sterndrive

9-78110 Bushing, Water Pump Hsg Replaces: Mercury 816597A1 Fits: OB & Sterndrive

9-43629 Rubber Washer Replaces: Mercury 12-49221-1 Fits: OB & Sterndrive plastic flush screw

9-43634 Slinger Replaces: Mercury 25-86203 Fits: 8-25 HP

9-43628 Water Pump Seal Kit Replaces: Mercury 26-816575A2 Fits: 40-V6 Used with 9-48314 Housing

88

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS MERCURY MARINER WATER PUMP COMPONENTS (CONTINUED)

9-43702 Impeller Key Replaces: Mercruiser 28-56654 Fits: 75-V-6 OB & MC-1, R, MR, Alpha I

9-43720 Impeller Key Replaces: Mercury 28-43037 Fits: Large Outboards

9-78131 Screw, Water Pump Mounting Replaces: Mercury 10-96411 #14-8 x 2-1/4�

9-76562 Slinger Replaces: Mercury 25-30271

9-72009 Impeller Gasket Replaces: Mercury 12-86645 Fits: 18/20/25

NISSAN/TOHATSU WATER PUMP COMPONENTS

!

NEW

9-48317 Water Pump Kit w/hsg. Replaces: Nissan/Tohatsu 3B2-87322-0 Fits: F8/9.8

YAMAHA WATER PUMP COMPONENTS

9-43250 Water Pump Housing Replaces: Yamaha 6E5-44311-00-00

9-43251 Water Pump Housing Replaces: Yamaha 688-44311-01-00

9-43252 Water Pump Housing Replaces: Yamaha 61A-44311-01-00

9-43253 Water Pump Housing Replaces: Yamaha 63D-44311-00-00 Fits: 40-60 HP 1995-2004

9-43254 Water Pump Housing Replaces: Yamaha 63V-44301-00-00 Fits: F9.9/T9.9 1997-2003

9-43255 Water Pump Housing Replaces: Yamaha 663-44311-02-00 Fits: E48 1995-2000

9-43256 Water Pump Housing Replaces: Yamaha 66T-44311-00-00 Fits: F30-40 & T25 2001-2005

9-43257 Water Pump Housing Replaces: Mariner 46-83396M, Yamaha 676-44311-00-00 Fits: C40, 1990-97

9-43258 Water Pump Housing Replaces: Yamaha 67F-44311-01-00 Fits: F75&90

9-43259 Water Pump Housing Replaces: Mariner 46-94623M, Yamaha 682-44300-01-00 Fits: 9.9/15 1984-95, F9.9 1985-96, FT9.9 1985-90, T9.9 1991-96

9-43260 Water Pump Housing Replaces: Yamaha 6H3-44311-00-00 Fits: E60 1997-2000

9-43261 Water Pump Housing Replaces: Mariner 46-95651M, Yamaha 689-44311-03-00 Fits: 25-30 HP 1984-1992

See page 91-100 for applications charts

89


OUTBOARD COOLING SYSTEM PARTS YAMAHA WATER PUMP COMPONENTS (CONTINUED)

!

NEW

9-43262 Water Pump Housing Replaces: Yamaha 61N-44311-01-00 Fits: C30 1997, F25 1998 & Up

!

NEW

9-43263 Water Pump Housing Replaces: Yamaha 68D-G4311-01-00 Fits: F4 2002 & Up

9-43711 Water Pump Hsg. Sleeve, Plastic Replaces: Yamaha 61A-45538-00, Mercury 23-888690 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

9-43712 Water Pump Hsg. Cup, S/S Replaces: Yamaha 61A-45527-00, Mercury 23-888690-1 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

!

NEW

9-43713 Water Pump Hsg. Washer, S/S Replaces: Yamaha 90201-22M01, Mercury 12-855682-2 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

9-43714 Water Pump Hsg. Washer, Wave Replaces: Yamaha 90206-22M19, Mercury 888363-2 Fits: Yamaha V4&V6; Mercury 225 EFI (4-Stroke)

9-43715 Water Pump Hsg. Sleeve Kit Replaces: Yamaha/Mercury (individual parts) Fits: Mercury 225 EFI (4-stroke) & Yamaha V4 & V6

9-43716 Pin, Impeller Drive Replaces: Yamaha 93604-18080-00 Fits: 2.5-6 HP 1984 & Up

9-48600 Water Pump Kit Replaces: Yamaha 682-W0078-00-00 / A1-00

9-48601 Water Pump Kit Replaces: Yamaha 6G5-W0078-A1-00

9-48602 Water Pump Kit Replaces: Yamaha 692-W0078-00-00

9-48603 Water Pump Kit Replaces: Yamaha 61A-W0078-00-00 / A1-00

9-48604 Water Pump Kit Replaces: Yamaha 679-W0078-00-00 / A1-00

9-48605 Water Pump Repair Kit Replaces: Yamaha 682-W0078-A2-00 Fits: F9.9/T9.9 1997-03

9-48606 Water Pump Repair Kit Replaces: Yamaha 6K5-W0078-01-00 Fits: E60 1997-2000

9-48607 Water Pump Repair Kit Replaces: Yamaha 696-W0078-00-00 Fits: E48 1995-2000

9-48608 Water Pump Repair Kit Replaces: Yamaha 67F-W0078-00-00 Fits: F75 2003, F80/F100 1999-2002, F90 2003

9-48609 Water Pump Repair Kit Replaces: Yamaha 63V-W0078-01-00 Fits: 9.9/15 2001-03

9-48610 Water Pump Repair Kit Replaces: Yamaha 66T-W0078-00-00 Fits: T25 2001-03, F30/F40 2001-03

9-48611 Water Pump Repair Kit Replaces: Yamaha 68V-W0078-00-00 Fits: F/LF 115 2002-03

90

See page 91-100 for applications charts


OUTBOARD COOLING SYSTEM PARTS YAMAHA WATER PUMP COMPONENTS (CONTINUED)

9-48612 Water Pump Repair Kit Replaces: Yamaha 6J8-W0078-A2-00 Fits: 25 1996-02, 30 1996-02

9-48613 Water Pump Repair Kit Replaces: Yamaha 69G-W0078-00-00, 68T-W0078-00-00 Fits: T8 2001-03, F6/F8 2001-03

9-48614 Water Pump Kit Replaces: Yamaha 6G5-W0078-A1-00 Fits: V-6 Early

9-48615 Water Pump Kit Replaces: Yamaha 6N6-W0078-02-00 Fits: V-4 115, 130

9-48616 Water Pump Kit Replaces: Yamaha 692-W0078-00-00 / A0-00 Fits: Early C75, 90, C85, CV85

9-48617 Water Pump Kit Replaces: Yamaha 63V-W0078-00-00 Fits: Late 9.9, F9.9, T9.9, 15, F15

9-48618 Water Pump Kit Replaces: Yamaha 61A-W0078-A2-00 / A3-00 Fits: V-6 Late

9-48619 Water Pump Kit Replaces: Yamaha 68D-WG078-00-00 Fits: F4 2002 & Up

!

NEW

CHRYSLER/FORCE IMPELLER APPLICATIONS Model / HP

Year

Impeller

Model / HP

Year

9.9

1979 - 97

9-45004

45

1974 - 80

Impeller 9-45003

10

1974 - 78

9-45004

55

1974 - 76

9-45003

12

1979

9-45004

75

1980

9-45001

15

1974 - 97

9-45004

85

1977 - 89

9-45001

20

1973 - 78

9-45004

100

1979 - 80

9-45001

20

1979 - 82

9-45000

105

1977 - 78

9-45001

25

1973 - 78

9-45004

115

1977 - 80

9-45001

30

1973 - 75, 1979 - 82

9-45000

120/135

1977

9-45001

35

1974 - 75

9-45003

125

1981 - 89

9-45001

35

1976 - 78, 1986 - 87

9-45000

140

1978 - 80

9-45001

Impeller

Model / HP

Year

Impeller

5/7.5 / 8 / 10

9-45100

BF35/45 BF40/50

8/9.9 / 15

9-45102

BF75 - 90

w/Mercury gearcase

9-45307

BF9.9 / BF15

9-45101

75 / 90 / 115 / 130

9-45104

20 / 25 / 30

9-45105

BF200/225

9-45106

HONDA IMPELLER APPLICATIONS Model / HP

Year

9-45103

JOHNSON/EVINRUDE IMPELLER APPLICATIONS Model / HP 1.5 2 2 Junior 2 3 3

Year 1967 - 84 1967 - 84 1985 - 90 1993 - 99 1952 - 78 1991 - 99

Impeller 9-45221 9-45221 9-45210 9-45312 9-45216 9-45312

Kit w/Housing — — — — — —

Kit w/o Hsg — — — — — —

Repair Kit — — — — — —

91


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE IMPELLER APPLICATIONS (CONTINUED) Model / HP 4 4 110 gearcase 90 gearcase 4 deluxe 90 gearcase 4.5 5 5 5.5 / 6 6 6 6 7/8 8 (4-stroke) 9.5 9.9 / 15 9.9 / 15 9.9 / 15 (4-stroke) 10 10 15 / 18 20 20 20 25 25 25 25 25 E-Tec 25 Com 28 28 28 30 30 30 E-Tec 35 35 35 35 35 35 35 jet 40 40 40 40 Com 40 Rec 40 40 40 40 40 E-Tec 45 / 55 Com 45 / 55 Com

92

Year 1969 - 72 1973 - 83 1976 - 80 1980 - 90 1991 - 93 1980 - 97 1952 - 78 1996 - 98 1952 - 78 1979 1980 - 92 1993 - 2000 1980 - 92 1993 - 2000 1995 - 2001 1964 - 73 1974 - Up 1981 - Up 1995 - Up 1949 - 57 1958 - 63 1956 - 73 1966 - 78 1982 - 84 1985 - Up 1951 - 57 1966 - 78 1979 - 84 1985 - Up 2009 - Up 1985 - 97 1962 - 71 1978 - 84 1985 - 97 1951 - 57 1983 - Up 2009 - Up 1951 - 57 1958 - 59 1976 - 77 1978 - 79 1980 - 82 1983 - Up 1992 - 93 1960 - 70 1971 - 73 1979 - 85 1981 - 90 1984 - 85 1986 - 88 1989 - 94 1995 - Up 1999 - Up 2006 - Up 1985 1986 - 89

Impeller 9-45216 9-45216 9-45210 9-45214 9-45205 9-45214 9-45216 9-45205 9-45216 9-45210 9-45214 9-45205 9-45214 9-45205 9-45201 9-45218 9-45201 9-45201 9-45201 9-45215 9-45218 9-45215 9-45215 9-45200 9-45200 9-45217 9-45215 9-45200 9-45200 9-45200 9-45200 9-45217 9-45200 9-45200 9-45217 9-45200 9-45200 9-45217 9-45209 9-45222 9-45200 9-45200 9-45200 9-45204 9-45209 9-45217 9-45202 9-45212 9-45208 9-45208 9-45204 9-45211 9-45207 9-45207 9-45202 9-45208

Kit w/Housing — — — — — — — — — — — — — — 9-48201 — 9-48201 9-48201 9-48201 — — — — 9-48212 9-48211 — — 9-48212 9-48211 9-48211 9-48211 — 9-48212 9-48211 — 9-48211 9-48211 — — — — 9-48211 — — — — — — 9-48207 9-48207 — — — — — 9-48207

Kit w/o Hsg — — — — — — — — — — — — — — — — — 9-48220 — — — — — — 9-48205 — — — 9-48205 9-48205 9-48205 — — 9-48205 — 9-48205 9-48205 — — — — 9-48205 — 9-48209 — — — — — — 9-48209 — — — — —

Repair Kit — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE IMPELLER APPLICATIONS (CONTINUED) Model / HP 48 48 48 50 50 50 50 50 50 (3 cyl) 50 E-Tec 55 55 55 55 60 60 60 60 60 E-Tec 60 / 65 (3 cyl) 60 / 65 (3 cyl) 65 65 E-Tec 65 Com 65 Com 70 70 70 (3 cyl) 70 (3 cyl) 75 75 75 E-Tec 85 85 85 85 90 90 SL,DI 90 E-Tec 100 100 100 E-Tec 100 Com 105 Com 115 115 115 115 115 SL, DI 115 E-Tec 120 120 (25") 125 125 130 135

Year 1986 - 88 1989 - 94 1995 - Up 1971 - 78 1979 - 85 1986 - 88 1989 - 98 1995 - Up 1995 - 2001 2006 - Up 1968 - 69 1976 - 78 1979 - 85 1986 - 88 1970 - 78 1979 - 85 1986 - 94 1995 - Up 2005 - Up 1979 - 94 1995 - 2001 1970 - 78 2008 - Up 1984 - 94 1995 - Up 1970 - 78 1979 - Up 1979 - 94 1995 - 2001 1970 - 78 1979 - 94 2004 - Up 1969 - 72 1973 - 77 1978 1979 - 95 1979 - Up 1995 - Up 2004 - Up 1969 - 72 1979 - Up 2004 - Up 1984 - Up 1998 - 01 1969 - 70 1973 - 76 1977 - 78 1979 - Up 1995 - Up 2004 - Up 1988 1993 - 2000 1971 - 72 1993 - 95 1994 - Up 1973 - 76

Impeller 9-45208 9-45204 9-45211 9-45209 9-45202 9-45208 9-45204 9-45211 9-45211 9-45207 9-45213 9-45209 9-45202 9-45208 9-45213 9-45202 9-45207 9-45207 9-45207 9-45207 9-45211 9-45213 9-45207 9-45207 9-45207 9-45213 9-45207 9-45207 9-45211 9-45213 9-45207 9-45206 9-45220 9-45203 9-45203 9-45206 9-45206 9-45206 9-45209 9-45220 9-45206 9-45209 9-45206 9-45206 9-45220 9-45203 9-45203 9-45206 9-45206 9-45206 9-45206 9-45206 9-45220 9-45206 9-45206 9-45203

Kit w/Housing 9-48207 — — — 9-48204 9-45207 — — — — — — 9-48204 — — 9-48204 9-48213 — — — — — — 9-48213 — — — 9-48213 — — 9-48213

Kit w/o Hsg — 9-48209 — — — — 9-48209 — — — — — — — — — — — — — — 9-48222 — — — 9-48222 — — — 9-48222 —

Repair Kit — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

— — 9-48208 9-48203 9-48203 9-48200 —

— 9-48206 — 9-48210 9-48210 9-48210 — — 9-48210 — 9-48210 9-48210 — 9-48206 — 9-48210 9-48210 — 9-48210 9-48210 — 9-48210 9-48210 9-48206

9-48202 — — 9-48202 9-48202 9-48202 — 9-48202 9-48202 — 9-48202 9-48202 — — — 9-48202 9-48202 — 9-48202 9-48202 — 9-48202 9-48202 —

9-48203 — 9-48203 9-48200 — — 9-48208 9-48203 9-48200 — 9-48200 9-48200 — 9-48203 9-48200 —

93


OUTBOARD COOLING SYSTEM PARTS JOHNSON/EVINRUDE IMPELLER APPLICATIONS (CONTINUED) Model / HP 135 (25") 135 E-Tec 140 140 140 (25") 150 150 150 (SL, EL 20") 150 (25") 150 DI 150 150 E-Tec 175 175 175 E-Tec 200 200 Com 200 (25" & 30") 200 E-Tec 225 (20") 225 (25" & 30") 225 E-Tec 235 235 250 E-Tec 300 E-Tec Sail Drive Sail Drive OMC Sea Drive

Year 2001 2004 - Up 1977 - 78 1979 - Up 1993 - 00 1976 - 78 1979 - 99 1994 - 98 1993 - Up 1997 - Up 2000 - Up 2004 - Up 1976 - 78 1993 - Up 2004 - Up 1976 - 78 1990 1993 - 97 2004 - Up 1993 - Up 1993 - 97 2004 - Up 1978 1979 - Up 2004 - Up 2004 - Up 1977 1978 - 84 1979 - Up

Impeller 9-45206 9-45206 9-45203 9-45206 9-45206 9-45203 9-45206 9-45206 9-45206 9-45206 9-45206 9-45206 9-45203 9-45206 9-45206 9-45203 9-45206 9-45206 9-45206 9-45206 9-45206 9-45206 9-45203 9-45206 9-45206 9-45206 9-45217 9-45200 9-45206

Kit w/Housing 9-48200 — 9-48208 9-48203 9-48200 9-48208 9-48203 9-48200 9-48200 9-48200 9-48200 — 9-48208 9-48200 — 9-48208 9-48203 9-48200 — 9-48203 9-48200 — 9-48208 9-48203 — — — — 9-48203

Kit w/o Hsg 9-48210 — — 9-48210 9-48210 — 9-48210 9-48210 9-48210 9-48210 9-48210 — — 9-48210 — — 9-48210 9-48210 — 9-48210 9-48210 — — 9-48210 — — — — 9-48210

Repair Kit 9-48202 — 9-48202 9-48202 9-48202 — 9-48202 9-48202 9-48202 9-48202 9-48202 — 9-48202 9-48202 — — 9-48202 9-48202 — 9-48202 9-48202 — — 9-48202 9-48202 9-48202 — — 9-48202

MARINER (JAPANESE MODELS) IMPELLER APPLICATIONS Model/HP

S/N CODE

Impeller

Housing

Model/HP

S/N CODE

Impeller

2A

646

9-45604

15C

684

9-45605

Housing 9-43259

2B

6A1

9-45604

20C

6A9

9-45600

9-43261

4A

6EO

9-45611

25C

695

9-45600

9-43261

5C

6E3

9-45611

28

664

9-45600

9-43261

6C

6H8

9-45610

30

689

9-45600

9-43261

6D

6H6

9-45610

30A

689

9-45600

9-43261

8A

655

9-45608

40A / B

676

9-45606

9-43257

8B

677

9-45608

40C

6E9

9-45606

9-43257

8C

6G1

9-45610

48 / 48W

670

9-45602

9.9C

682

9-45605

9-43259

55 / 55W

663

9-45602

15A

651

9-45608

60

675 / 6F0

9-45602

MERCURY / MARINER IMPELLER APPLICATIONS

94

Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

2

T884302 & UP

9-45312

2.5

G710613 & UP

9-45312

3.3 (w/shift)

D901217 - G710612

9-45302

3.3 (non-shift)

D901217 - G710612

9-45312

3.3

G710613 - UP

9-45302

3.5

6202173 & UP

9-45304

3.6

5404657 & UP

9-45304

3.9

1655013 - 2200317

9-45308


OUTBOARD COOLING SYSTEM PARTS MERCURY / MARINER IMPELLER APPLICATIONS (CONTINUED) Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

4

24989136-4107219

9-45305

40 / 4 (2cyl)

5589202 & UP

9-45304

4

5595532 - 9075838

9-45304

4

5595532 - 9075838

9-45305

4 (1cyl)

A809601& UP

9-45302

4.5

4107220 - 5595531

9-45305

4.5

5595532 & UP

9-45304

4.5

5595532 & UP

9-45305

9-45308

6

1408611 - 1916138

9-45308

(1cyl)

A809601& UP

9-45302

Mark 5, KF5

6

2193818 - 2529894

9-45305

6

A197112 - T800749

9-45309

7.5

2529895 - 4131609

9-45305

7.5

4131610 - 5226934

9-45305

7.5

5206550 & UP

9-45304

7.5

5206550 & UP

9-45305

8

A197112 & UP

9-45309

— 9-43212

8 (4-stroke) (209cc)

0R042475 & UP

9-45401

9-48317

110 ( 9.8)

1865779 - 4126459

9-45305

110 ( 9.8)

4126460 - 5206549

9-45305

9.8

5206550 & UP

9-45304

9.8

5206550 & UP

9-45305

9.9

A197112 & UP

9-45309

9.9 (4-stroke) (209cc)

0R042475 & UP

9-45401

9-48317

9-43212

XR10/Sea Pro/10 Mag & Marathon

D038000 & UP

9-45309

15

B292414 & UP

9-45309

15 Sea Pro & Marathon

G044365

9-45309

18

5837437 & UP

9-45303

20

2827677 - 6443972

9-45311

20

6443973 & UP

9-45303

25,25XD

5705532 & UP

9-45303

25 (3cyl)

E268781 & UP

9-45303

30

1271884 - 1448139

9-45300

9-48301

9-48300

30 jet

C159200 - G589999

9-45300

9-48312

9-48301

9-48300

30 jet

G590000 & UP

9-45303

30 (2cyl)

G053314 & UP

9-45303

35

1217222 - 1448139

9-45300

35

1571114 - 6445652

9-45300

9-48301

9-48300

35

6445653 - UP

9-45300

9-48312

9-48301

9-48300

40

1224481 - 1476509

9-45300

40 (2cyl)

2874704 - 4362214

9-45300

9-48303

9-48301

9-48300

40 (2cyl)

4362215 - 4860102

9-45300

9-48303

9-48301

9-48300

40 (2cyl)

4860103 - 6445653

9-45300

9-48312

9-48301

9-48300

40 (2cyl)

G053314 & UP

9-45303

40 (3cyl)

G531301 & UP

9-45303

40 (4cyl)

C159200 & UP

9-45300

9-48312

9-48301

9-48300

40 (4-stroke)

G231123 - G760299

9-45303

40 (4-stroke 2.31:1 ratio)

G231123 & UP

9-45307

9-48313

95


OUTBOARD COOLING SYSTEM PARTS MERCURY / MARINER IMPELLER APPLICATIONS (CONTINUED) Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

40 (4-stroke 2:1 ratio)

G760300 - T408999

9-45303

40 (4-stroke 1.83:1 ratio)

T228405 & UP

9-45301

40 (4-stroke 2.31:1 ratio)

T228405 & UP

9-45307

9-48313

40 (EFI 4-stroke 1.83:1 ratio)

T409000 & UP

9-45301

40 (4-stroke,Bigfoot 2.31:1 ratio)

T409000 & UP

9-45307

9-48313

45

1279685 - 1476509

9-45300

45

5531630 & UP

9-45300

9-48312

9-48301

9-48300

45 jet (3cyl)

D000750 & UP

9-45301

45 (4-stroke, Std) Bodensee

G231123 & UP

9-45303

45 (4-stroke, Bigfoot) Bodensee

G231123 & UP

9-45307

9-48313

50 (4cyl)

1421113 - 1521913

9-45300

50 (4cyl)

1521914 - 2514918

9-45300

9-48301

9-48300

50 (4cyl)

2514919 - 4357639

9-45300

9-48303

9-48301

9-48300

50 (4cyl)

4357640 - 4962055

9-45300

9-48302

9-48301

9-48300

50 (4cyl)

4965056 & UP

9-45300

9-48312

9-48301

9-48300

50 (3cyl)

6428681 - D000749

9-45300

9-48312

9-48301

9-48300

50 (3cyl)

D000750 - G589999

9-45301

50 (3cyl)

G590000 & UP

9-45303

50 (4-stoke,std)

G231123 & UP

9-45303

50 (4-stroke 2.31:1 ratio)

G231123 & UP

9-45307

9-48313

50 (4-stroke,4 cyl 1.83:1 ratio)

T178500 & UP

9-45301

50 (4-stroke,4 cyl 2.31:1 ratio)

T178500 & UP

9-45307

9-48313

50 (EFI 4-stroke 1.83:1 ratio)

T409000 & UP

9-45301

50 (EFI 4-stroke 1.83:1 ratio)

T409000 & UP

9-45307

9-48313

55 (3cyl)

D000750 & UP

9-45301

60

6428681 - D000749

9-45300

9-48312

9-48301

9-48300

60 (3cyl)

D000750 & UP

9-45301

60 Seapro. Marathon, Bigfoot

D000750 & UP

9-45307

9-48313

60 (4-stroke,std)

OT178500 & UP

9-45301

60 (4-stroke,std) Bigfoot

OT178500 & UP

9-45307

9-48313

96

65 (4cyl)

1542745-3293183

9-45306

9-48304

65 (3cyl)

3293184 - 4382056

9-45300

9-48303

9-48301

9-48300

65 (3cyl)

4380257 - 4571651

9-45300

9-48312

9-48301

9-48300

65 Jet

D283222 & UP

9-45307

9-48313

70

1413611-1566239

9-45306

9-48304

70 (3cyl)

4571652 - 4977156

9-45300

9-48302

9-48301

9-48300

70 (3cyl)

4977157 - B110053

9-45300

9-48312

9-48301

9-48300

70 (3cyl)

B110054 & UP

9-45307

9-48313

75 (4cyl)

6432901 & UP

9-45306

9-48309

9-48311

9-48304

75 (3cyl)

A996142 & UP

9-45307

9-48313

75 (4-stroke)

G9605000 & UP

9-45307

9-48313

80

1355468 - 3493912

9-45306

9-48304

80 (4cyl)

4831999 - 6432900

9-45306

9-48309

9-48311

9-48304

80 (3cyl)

A996142 & UP

9-45307

9-48313

80 Jet

D283222 & UP

9-45307

9-48313

85

1460999 - 4831998

9-45306

9-48304

85 (4cyl)

4590512 & UP

9-45306

9-48309

9-48311

9-48304

90 (6cyl)

1766824 - 1869775

9-45306

9-48304

90 (6cyl)

4845301 & UP

9-45306

9-48309

9-48311

9-48304

90 (3cyl)

B110054 & UP

9-45307

9-48313


OUTBOARD COOLING SYSTEM PARTS MERCURY / MARINER IMPELLER APPLICATIONS (CONTINUED) Model / HP

S/N

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

90 (4-stroke)

G9605000 & UP

9-45307

9-48313

Upper Hsg —

95

1869776 - 2318585

9-45306

9-48304

100 (6cyl)

1464949 - 3253111

9-45306

9-48304

100 (4cyl)

B209468 & UP

9-45307

9-48313

105 Jet

D182000 & UP

9-45306

9-48306

9-48311

9-48304

110

1870204 - 2314955

9-45306

9-48304

115 (6cyl)

2836019 - 4694236

9-45306

9-48304

115 (6cyl)

4694237 & UP

9-45306

9-48309

9-48311

9-48304

115 (4cyl)

C100000 & UP

9-45307

9-48313

115 (4-stroke)

T178500 & UP

9-45307

9-48313

125

2314956 - 3253111

9-45306

9-48304

125 (4cyl)

D283222 & UP

9-45307

9-48313

135

2839369 - 3293233

9-45306

9-48304

V-135 (carb)

A904646 & UP

9-45306

9-48306

9-48311

9-48304

V-135 DFI

G590000 & UP

9-45306

9-48306

9-48311

9-48304

140

3293234 - 4865677

9-45306

9-48304

140

4865678 & UP

9-45306

9-48309

9-48311

9-48304

140 Jet

D082000 & UP

9-45306

9-48306

9-48311

9-48304

150

3502806 - 4121434

9-45306

9-48304

150

41214354868997

9-45306

9-48309

9-48311

9-48304

V-150

4868998 - A904645

9-45306

9-48310

9-48311

9-48304

V-150

A904646 & UP

9-45306

9-48306

9-48311

9-48304

V-175

4301235 - 6618750

9-45306

9-48310

9-48311

9-48304

V-175

6618751 & UP

9-45306

9-48306

9-48311

9-48304

V-200

4301235 - 6625220

9-45306

9-48310

9-48311

9-48304

V-200

6625221 & UP

9-45306

9-48306

9-48311

9-48304

V-200 DFI

G386496 & UP

9-45307

9-48315

9-48313

V-220

B117316 & UP

9-45306

9-48306

9-48311

9-48304

V-225 (2.4L)

5628028 & UP

9-45306

9-48310

9-48311

9-48304

V-225 (3.0L)

D280813 & UP

9-45307

9-48315

9-48313

V-250 (3.0L)

G129222 & UP

9-45307

9-48315

9-48313

SUZUKI IMPELLER APPLICATIONS Model / HP

Year

Impeller

Model / HP

Year

Impeller

DT5

1977-83

9-45504

DF40/50

1999-05

9-45219

DT6

1984-02

9-45504

DT50

1983 & older

9-45501

DT8

1980-87

9-45504

DT50

1984

9-45502

DT9.9

1983-87

9-45500

DT50M

1980-84

9-45501

DF9.9

1997-05

9-45500

DT55

1985-97

9-45501

DT15

1983-88

9-45500

PU55 (jet)

1989-94

9-45502

DT15C

1989-97

9-45500

DT60

1983

9-45502

DF15

1997-05

9-45500

DF60

1998-05

9-45505

DT20

1986-88

9-45219

DT65

1982 & older

9-45502

DT25

1984-88

9-45219

DT65

1985-97

9-45501

DT25C

1989-00

9-45219

DT70

1998-05

9-45505

DF25/30

2000-05

9-45219

DT75

1983-00

9-45502

DT30

1984-87

9-45219

DT85

1980-00

9-45502

DT30C

1988-97

9-45219

PU85 (jet)

1989-97

9-45502

DT35

1980-82

9-45501

DT90 / DT100

1989-01

9-45505

DT35/40C

1983-98

9-45219

DF150/175/200/225/250

All

9-45507

DT40

1980-83

9-45501

V-6 2-Stroke models

1986-05

9-45503

97


OUTBOARD COOLING SYSTEM PARTS NISSAN/TOHATSU IMPELLER APPLICATIONS Model / HP

Year

Impeller

Kit w/Housings

Upper Kit

Kit w/o Hsgs

Upper Hsg

4/5(2-stroke)

1999-11

9-45302

4/5/6(4-stroke)

1992-11

9-45302

8/9.8 (2-stroke)

2003-06

9-45401

9-48317

9-43212

8/9.8 (4-stroke)

2003-06

9-45401

9-48317

9-43212

25,30,35,40

9-45400

70,90

9-45402

120-140 (2 Stroke)

9-45402

YAMAHA IMPELLER APPLICATIONS

98

Model / HP

Year

Impeller

Water Pump Kit

Water Pump Hsg

Water Pump Kit w/Hsg

2

1984-2002

9-45604

F2.5

2003

9-45615

4

1984-98

9-45611

F4

1999-Up

9-45611

F4

2002-Up

9-45611

9-48619

9-43263

5

1984-02

9-45611

6

1986-00

9-45610

F6

2001-Up

9-45614

9-48613

8

1984-Up

9-45610

F8

2001-Up

9-45614

9-48613

T8

2001-Up

9-45607

9-48613

9.9 / 15

1984-95

9-45605

9-48600

9.9 / 15

1996-00

9-45607

9-48617

9.9 / 15

2000-Up

9-45607

9-48609

F9.9

1985-96

9-45605

9-48600

F9.9

1997-Up

9-45605

9-48605

F9.9 (2D) suffix

2005-Up

9-45607

9-48617

FT9.9

1985-90

9-45605

9-48600

T9.9

1991-96

9-45605

9-48600

T9.9

1997-03

9-45605

9-48605

T9.9 (2D) suffix

2005-Up

9-45607

9-48617

F15

1998-Up

9-45607

9-48617

20

1996-97

9-45613

25

1984-87

9-45600

25 (2 cyl)

1988-Up

9-45613

25 (3 cyl)

1996-02

9-45601

9-48612

C25

1990-97

9-45600

F25

1998-Up

9-45601

9-43262

T25

2001-Up

9-45601

9-48610

30

1984-86

9-45600

30

1987-95

9-45601

30

1996-02

9-45601

9-48612

C30

1989-92

9-45600

C30

1993-97

9-45601

9-43262

F30

2001-Up

9-45601

9-48610

40

1984-94

9-45601

40

1995-Up

9-45602

C40 (2 cyl)

1990-97

9-45606

9-48604

C40 (3 cyl)

1997-02

9-45602

P40

1998

9-45603


OUTBOARD COOLING SYSTEM PARTS YAMAHA IMPELLER APPLICATIONS (CONTINUED) Model / HP

Year

Impeller

Water Pump Kit

Water Pump Hsg

Water Pump Kit w/Hsg

F40 (4 cyl)

1999

9-45602

F40 (3 cyl)

2000-Up

9-45601

9-48610

E48

1995-00

9-45602

9-48607

50

1984-94

9-45601

50

1995-Up

9-45602

C50

1998-01

9-45602

F50

1995-Up

9-45602

FT50B

2001-Up

9-45612

T50

1996-Up

9-45602

P50

1987-94

9-45601

P50

1995-96

9-45602

C55

1989-95

9-45602

60

2001-03

9-45602

60

2004-Up

9-45603

F60

2002-Up

9-45602

P60

1991-99

9-45602

C60

1996-01

9-45602

E60

1995-96

9-45602

E60

1997-00

9-45602

9-48606

FT60B

2001-Up

9-45612

T60

2003-Up

9-45602

C70

2000-01

9-45602

70

1984-03

9-45602

70

2004-Up

9-45603

C75

1994-96

9-45603

9-48602

9-43251

9-48616

C75

1997-99

9-45604

E75

1995-99

9-45604

9-48602

E75

2000

9-45604

F75

2003-Up

9-45612

9-48608

P75

1996-99

9-45603

P75

1996

9-45603

9-48602

C80

1997

9-45603

— —

F80

1999-02

9-45612

9-48608

FT80A

2001-Up

9-45612

C85

1989-97

9-45603

9-48602

9-43251

9-48616

CV85

1989-91

9-45603

9-48602

9-43251

9-48616

90

1984-96

9-45603

9-48602

9-43251

9-48616

90

1997-Up

9-45603

9-43251

B90

1997-99

9-45603

C90

1997-01

9-45603

F90

2003-Up

9-45612

9-48608

F100

1999-02

9-45612

9-48608

FT100A

2001-Up

9-45612

115

2002-Up

9-45609

9-43252

9-48615

F115 & LF115

2000-Up

9-45609

9-48611

9-43252

130

2002-04

9-45609

9-43252

9-48615

150

1984-91

9-45609

9-48601

9-43250

9-48614

150

1992-Up

9-45609

9-48603

9-43252

L150

1986-91

9-45609

9-48601

9-48614

L150

1992-99

9-45609

9-48603

99


OUTBOARD COOLING SYSTEM PARTS YAMAHA IMPELLER APPLICATIONS (CONTINUED)

100

Model / HP

Year

Impeller

Water Pump Kit

Water Pump Hsg

LX150

1999-05

9-45609

9-48603

Water Pump Kit w/Hsg —

LZ150

2001-Up

9-45609

9-48603

9-43252

9-48618

P150

1986-91

9-45609

9-48601

9-43250

9-48614

P150

1992-99

9-45609

9-48603

9-43252

PX150

1999

9-45609

9-48603

9-43252

9-48618

SX150

1999-05

9-45609

9-48603

9-43252

9-48618

V150

2000-Up

9-45609

9-48603

9-43252

VX150

2000-05

9-45609

9-48603

9-48618

VZ150

2001-Up

9-45609

9-48603

9-43252

9-48618

Z150

2001-Up

9-45609

9-48603

9-43252

9-48618

175

1984-91

9-45609

9-48601

9-43250

9-48614

175

1992-00

9-45609

9-48603

9-43252

9-48618

P175

1994-99

9-45609

9-48603

9-43252

VZ175

2001-Up

9-45609

9-48603

9-43252

9-48618

Z175

2001-Up

9-45609

9-48603

9-43252

9-48618

200

1984-91

9-45609

9-48601

9-43250

9-48614

200

1992-99

9-45609

9-48603

9-43252

9-48618

F200/LF200

2002-Up

9-45609

9-48603

9-43252

9-48618

L200

1986-91

9-45609

9-48601

9-43251

9-48614

L200

1992-99

9-45609

9-48603

9-43252

9-48618

LX200

1999-05

9-45609

9-48603

9-43252

9-48618

LZ200

2000-Up

9-45609

9-48603

9-43252

9-48618

P200

1991-99

9-45609

9-48603

9-43252

SX200

1999-05

9-45609

9-48603

9-43252

9-48618

V200

1998-99

9-45609

9-48603

9-43252

VX200

2000-05

9-45609

9-48603

9-48618

VZ200

2001-Up

9-45609

9-48603

9-43252

9-48618

Z200

2000-Up

9-45609

9-48603

9-43252

9-48618

225

1990-91

9-45609

9-48601

9-43250

9-48614

225

1992-97

9-45609

9-48603

9-43252

F225/LF225

2002-Up

9-45609

9-48603

9-43252

9-48618

V225

1998-99

9-45609

9-48603

9-43252

VX225

2000-05

9-45609

9-48603

9-43252

9-48618

L225

1994-99

9-45609

9-48603

9-43252

LX225

2000-02

9-45609

9-48603

9-43252

S225

1994-99

9-45609

9-48603

9-43252

SX225

2000-02

9-45609

9-48603

9-43252

VZ225

2003-Up

9-45609

9-48603

9-43252

250

1990-96

9-45609

9-48603

9-43252

L250

1990-2002

9-45609

9-48603

9-43252

LZ250

2003-Up

9-45609

9-48603

9-43252

9-48618

S250

1997-2002

9-45609

9-48603

9-43252

VX250

2002-05

9-45609

9-48603

9-43252

9-48618

VZ250

2003-Up

9-45609

9-48603

9-43252

Z250

2003-Up

9-45609

9-48603

9-43252

9-48618

LZ300

2003-Up

9-45609

9-48603

9-43252

9-48618

VZ300

2003-Up

9-45609

9-48603

9-43252

Z300

2003-Up

9-45609

9-48603

9-43252

9-48618

Z300 (6D0)

2003-Up

9-45609

9-48603

9-43252

9-48618

V6 Special

1984-86

9-45609

9-48601

9-43250

9-48614

V6 Excel

1987-89

9-45609

9-48601

9-43250

9-48614


OUTBOARD INTERNAL ENGINE PARTS MARINE OIL FILTERS All oil filters are not created equal. Mallory Marine oil filters are designed to meet the requirements of the marine engines they are engineered to protect. Oil Filter Features: • High efficiency filter media removes harmful particles from your engine oil to prevent premature wear of internal bearing and components • High filtration capacity holds up to 45% more dirt than another leading national brand. • Engineered to meet or exceed all OEM specifications

9-57800 Marine Oil Filter Replaces: Mercury 35-822626Q03

9-57810 Marine Oil Filter Replaces: Honda 15400-P0H30, 15400-P0H-305PE

9-57804 Marine Oil Filter Replaces: Mercury 35-822626Q04, Honda 15400-PFB-004, Nissan/ Tohatsu 3R0-07615-0, Yamaha 5GH13440-00-00

9-57813 Marine Oil Filter Replaces: Johnson 434839

9-57807 Marine Oil Filter Replaces: Suzuki 16510-05240

9-57814 Marine Oil Filter Replaces: Johnson/Evinrude 5033539, 778886, Suzuki 1651090J00, 16510-61A20-MHL

9-57808 Marine Oil Filter Replaces: Mercury 35-822626T7, Yamaha 69J-13440-01-00

9-57815 Marine Oil Filter Replaces: Johnson/Evinrude 5033919, 778887, Suzuki 16510-92J00, 16510-82703

9-57816 Oil Filter Replaces: Mercury 35-883701K01 Fits: Verado models

9-57817 Marine Oil Filter Replaces: Suzuki 16510-87J00 & Johnson/Evinrude 778885 Fits: DF25, 30, 40, 50, 60, 70 1999 & Up

9-57818 Marine Oil Filter Replaces: Suzuki 16510-93J00 Fits: DF200, 225, 250 Before 2007

9-57819 Marine Oil Filter Replaces: Suzuki 16510-96J00 Fits: DF150, 175, 200, 225, 250, 300 2007 & Up

9-57821 Marine Oil Filter Replaces: Mercury 35-877767K01 Fits: Mercury 135/150/175/200HP Verado L4

9-57822 Marine Oil Filter Replaces: Mercury 35-877761K01 Fits: Mercury 75/90/115 4-Stroke L4

9-57823 Marine Oil Filter Replaces: Mercury 35-877769K01 Fits: Mercury 200/225/250/275HP Verado L6

9-57725 Filter, Air Replaces: Mercury 35-853333T Fits: 115-225 DFI

9-57726 Filter, Air Replaces: Mercury 35-896247 Fits: 135/150/175 4-Stroke Verado (S/N 1B227000 & Up)

See page 102-103 for applications charts

101


OUTBOARD INTERNAL ENGINE PARTS HONDA 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models BF8/BFP8, BF9.9/BFP9.9, BF/BFP15 BF20, D3, D4 BF25A, BF30A, BF35AM, BF40A BF45AM, BF50 BF75, BF90, BF115, BF130, BF135 BF150, BF200, BF225

Years ALL ALL ALL (except AW series & up) ALL (except AW series & up) ALL ALL

OEM Part # 15400-PFB-014 15400-PFB-014 15400-PFB-014 15400-PFB-014 15400-PLM-A01PE, 15400-P0H-305PE 15400-PLM-A01PE, 15400-P0H-305PE

Mallory Part # 9-57804 9-57804 9-57804 9-57804 9-57810 9-57810

JOHNSON/EVINRUDE 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models 9.9 / 15 (OMC Built) 25/30 40/50 60 70 90-115 EFI 140 EFI

Years 1995-2001 2000-2001 1999-2002 2002 & Up 2001 & Up 2003 & Up 2003 & Up

OEM Part # 434839 5031411 5031411 5031411 5031411 5033539 5033919

Mallory Part # 9-57813 9-57808 9-57808 9-57808 9-57808 9-57814 9-57815

MERCURY 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models 8/9.9 / 15 15/20 (351cc) 25 (492cc) 25 (498cc) 30 (747cc) 30 (492cc) 40 3Cyl. (747cc) 50 (935cc) 40/50/60 4Cyl. (996cc) 75/90 75/90 EFI (1596cc) 115 EFI (1741cc) 75/90/115 hp EFI (1731cc) 225 EFI Verado 4Cyl. Verado 6Cyl. Verado 6Cyl. (extra capacity)

Years S/N G760300 & Up All All All All All All All All Carbureted S/N 1B366822 & Below S/N 1B366822 & Below S/N 1B366823 &Up ALL ALL ALL ALL

OEM Part # 35-822626Q1, 35-822626Q03 35-822626Q1, 35-822626Q03 35-822626Q1, 35-822626Q03 35-822626K04 35-822626K04 35-822626Q1, 35-822626Q03 35-822626K04 35-822626K04 35-822626K04 35-822626K04 35-822626K04 35-822626K04 35-877761K01 35-822626T 7, 35-8226267 35-877767K01 35-877769K01 —

Mallory Part # 9-57800 9-57800 9-57800 9-57804 9-57804 9-57800 9-57804 9-57804 9-57804 9-57804 Ye Laboar Parts 9-57804 r Wa rran&t y 9-57804 9-57822 9-57808 9-57821 9-87823 9-57816

2

Yea Laborr Parts & Warra nt

y

NISSAN/TOHATSU 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models 9.8 - 30 hp

Years ALL

OEM Part # 3R0-07615-0

SUZUKI 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models DF9.9, DF15 DF25/30, DF40/50, DF60/70, DF400/500 DF90/115 DF140 DF200, 225, 250 DF150, 175, 200, 225, 250, 300

Years ALL ALL ALL ALL Before 2007 2007-Up

2

Mallory Part # 9-57804

OEM Part # 16510-05240 16510-87J00 16510-61A20-MHL, 16510-90J00 16510-92J00, 16510-82703 16510-93J00 16510-92J00, 16510-82703

Year

Mallory Part # Pa9-57807 rts L War& rantaybor 9-57817 9-57814 9-57815 9-57818 9-57819

2 2

SERVICE, QUALITY, VALUE, YE

AR

PERFORMANCE Parts La War& rantybor

All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty. 102

YEAR

Part s Warr& Labor anty


OUTBOARD INTERNAL ENGINE PARTS YAMAHA 4-STROKE OUTBOARD OIL FILTER APPLICATIONS Models F15 F15 F20 F25 F25 T25 F30 F40 F40 F50, T50 F50, T50 F60 T60 F75 F80 F80 F90 F100 F100 LF115 L/LF150/200/225/250

Years 1998-1999 2000-2005 1998-99 1998-99 2000-2005 2001-2005 2001-2005 1999-2000 2001-2005 1996-99 2000-2005 2002-2005 2003-2005 2003-2005 1999 2000-2003 2003-2005 1999 2000-2002 2000-2005 ALL

OEM Part # 3FV-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 3FV-13440-00-00 5GH-13440-00-00 5GH-13440-00-00 69J-13440-00-00

Mallory Part # 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57804 9-57808

OUTBOARD MANUAL START COMPONENTS

!

NEW

9-50000 Starter Handle Assembly Replaces: Yamaha 689-15755-01-00 + 6G1-15779-00-00 Fits: 15 HP & Up, 1988 & Up

!

NEW

9-51002 Spring, Recoil Starter Replaces: Yamaha 67D-15713-00-00 Fits: F2.5 2003 & Up, F4 1999 & Up

!

NEW

9-50001 Starter Handle Assembly Replaces: Yamaha 6G1-15755-00-00 + 6G1-15779-00-00 Fits: 2.5-9.9 HP, 1988 & Up

!

NEW

9-51000 Spring, Recoil Starter Replaces: Mercury/Nissan/Tohatsu 24-804024T07, 3AA-05004-0 Fits: Mercury 8/9.9 Ser. 0R042475 & Up Tohatsu 8/9.8

!

NEW

9-51001 Spring, Recoil Starter Replaces: Yamaha 63V-15713-00-00 Fits: F9.9/15 1996 & Uo, F6/8 2001 & Up

!

NEW

9-51003 Spring, Recoil Starter Replaces: Yamaha 66T-15713-00-00 Fits: F30/40 2000 & Up, F25 2006 & Up T40 Enduro (International)

INTERNAL ENGINE COMPONENTS • Precision ground bearing from the finest quality high carbon bearing quality steel • Forged connecting rods heat treated and precision machined to precise tolerances • Many manufactured by OEM suppliers and meet or exceed OEM specifications

9-51100 Bearing, Connecting Rod Replaces: Johnson/Evinrude 387787 Fits:Crank End V-4, V-6 Crossflow & 60 Degree Engines

9-51103 Bearing, Connecting Rod Replaces: Johnson/Evinrude 395627, 388595 Fits: Piston End 18-235 HP V-6

9-51104 Retainer Set Replaces: Johnson/Evinrude 396041 Fits: V-4 / V-6

9-51105 Bearing, Lower Main Replaces : Johnson/Evinrude 330854 Fits: 25-35 hp

103


OUTBOARD INTERNAL ENGINE PARTS

9-51106 Bearing, Lower Main Replaces : Johnson/Evinrude 385503 Fits: V4 & V6

9-51200 Bearing, Lower Main Replaces: Mercury 30-43011T Fits: 75/90/100/115

9-51201 Bearing, Upper Main Replaces: Mercury 30-62567T Fits: 75/80 4cyl, 90/115/140 inline 6 cyl

9-51203 Bearing, Upper/Lower Main Replaces: Mercury 30-64424T Fits: 50/60/65/70

9-51204 Bearing, Lower Main Replaces: Mercury 30-67923T Fits: V6

9-51206 Bearing, Connecting Rod Replaces: Mercury 31-43012A1 Fits: 70, 75, 80, 90, 100, 115, L3, L4, 3.0L

9-51209 Bearing, Lower Main Replaces: Mercury 31-74248T Fits: 1.500” OD V135/V150/ V175/V200 Carb

9-51211 Bearing, Connecting Rod Replaces: Mercury 31-62596A1

9-51213 Bearing, Wrist Pin Replaces: Mercury 29-818291, 29-818391001 Fits: Top-Guided Piston

9-51214 Bearing, Wrist Pin Replaces: Mercury 29-822553 Fits: V-6 Top-Guided Piston

9-51215 Bearing, Center Main Replaces: Mercury 31-16756A6 Fits: V-6 1.375” OD x 3.318” OD

9-51202 Bearing, Upper/Lower Main Replaces: Mercury 30-63742T Fits: 115/140/150 inline 6cyl, 30/40/50/60/75/80

104


OUTBOARD INTERNAL ENGINE PARTS

9-51216 Bearing, Wrist Pin Replaces: Mercury 29-67483 Fits: V-6 Bottom Guided Piston

9-75113 Bearing, Lower Main Replaces: Mercury 30-63326T Fits: Older 115, 140, 150 HP Inline Engines

9-51400 Bearing, Connecting Rod Replaces: Yamaha 93310-323V6 Fits: 1993 & Later V-4, V-6 90 Degree

9-51401 Bearing, Connecting Rod Replaces: Yamaha 93310-620V5 Fits:Crank End, 9.9/15 B/D/FMH

9-75114 Bearing, Lower Main Replaces: Mercury 30-88957T Fits: V-6

9-51403 Bearing, Connecting Rod Replaces: Yamaha 93310-730V8 Fits:Crank End, 48, 55, 90 HP 3 Cylinder

9-51404 Bearing, Center Main Replaces: Yamaha 93310-835U8 Fits:75, 85, 95 HP 3 Cylinder

9-51405 Bearing, Connecting Rod Replaces: Yamaha 93310-836U0 Fits: 115, Tuna Special

9-51406 Bearing, Connecting Rod Replaces: Yamaha 93310-836V2 Fits: Crank End, V-4 & V-6 90 Degree

9-51408 Bearing, Thrust Replaces: Yamaha 93341-214U1 Fits: 9.9/15

9-51409 Bearing, Rod Replaces: Yamaha 93602-20M02 Fits: Piston End 25-30 1984-86 / 40-50 1984-85

9-51410 Bearing, Upper Main Replaces: Yamaha 93310-636U4 Fits: 75-90 3cyl.

105


OUTBOARD INTERNAL ENGINE PARTS

9-51411 Bearing, Rod Replaces: Yamaha 93603-21111 Fits: Piston End 40/50/55 2cyl. / 90 3cyl. V4 & V6

9-52210 Bolt, Connecting Rod (2/pkg) Replaces: Mercury 10-93886 Fits: V-6 Bottom guided pistons

9-52211 Bolt, Connecting Rod Replaces: Mercury 10-91012 Fits: Outboards

ENGINE PORT POLISHING TOOL KIT

The Port Polishing Kit is designed for use on cast iron and aluminum components. This kit allows you to do your own detailed porting, polishing, and removal of flashing on all engine parts with the use of an electric drill. The kit contains (1) tapered cutting stone, (1) 1� diameter mini grind-flex flat wheel, (31) grind-polishing rolls (assorted sizes), and (3) various length mandrels. Mallory #

Application

9-56003

Engine Port Polishing Kit

CONTROL BOX PARTS

!

NEW

9-71000 Lever, Control Box Replaces: Mercury 34682

9-71100 Cam, Control Box Replaces: OMC 397272

!

NEW

9-71101 Lever, Control Box Replaces: OMC 390610

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 106


OUTBOARD INTERNAL ENGINE PARTS MERCURY POWERHEAD SEAL & O-RING APPLICATIONS POWERHEAD OIL SEALS HP 4 10/15/20/25 20 20 30 30JET MK35 A 35 35 35 40 40 40 40 40 40 45 45 45 JET 50 50 50/60 50/55/60 60 65 65 ‘ 65 65 65 JET 70 70 70 75 75 75 80 80 80 80 80 JET 85 85 90 90 90 90 95 100 100BP 100 100 105JET 110 115 115 125 135 135 140 140JET

Cyl. 1 2 2 2 2 2 2 2 2 2 4 2 2 2 2 4 4 4 3 4 4 3 3 6 4 4 3 3 3 6 3 3 4 3 3 6 4 4 3 4 6 4 6 6 3 3 6 6 6 4 4 V-6 6 6 6 6 6 V-6 6 V-6

Begin Serial # 5589202 1290910 1558310 2031774 1271885 C159200 1217222 1356948 1571114 6445653 1279665 2874704 3336256 4117710 5556230 C159200 1476510 5531630 ALL 1421113 2855514 6426681 D000750 1303411 1542745 2803562 3293184 3547987 D283222 1296411 4571652 A996142 6432901 A996142 D283222 1335465 2559001 4831999 A996142 D283222 1460999 3493913 1766824 4845301 A996142 D283221 1869776 1464949 2641855 B209468 D283222 D082000 1870204 2836019 3525441 2314956 2839369 A904646 3293234 D082000

End Serial # UP 1499331 2031773 2827677 1356947 UP 1271884 1571113 2874703 UP 2874703 3336257 4117709 5556229 6445653 UP 1531568 UP — 2858813 UP D000750 UP 1542744 2803561 3293183 3547986 4571651 UP 1566239 6428680 UP A996141 D283221 UP 1566239 4831998 UP UP UP 1766823 4831998 1869775 A996141 D283221 UP 2318585 2836018 3253111 D283221 UP UP 2314955 3525440 C100000 3253111 3293233 UP UP UP

Upper Crank — — — — 9-76100 9-76100 9-76100 9-76100 — 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 — 9-76100 9-76100 9-76100 — 9-76100 9-76100 9-76100 9-76100 9-76100 — 9-76100 9-76100 — 9-76100 — — 9-76100 9-76100 9-76100 — — 9-76100 9-76100 9-76100 9-76100 — — 9-76100 9-76100 9-76100 — — 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100

Qty. 1 — — — 1 1 1 1 — 1 1 1 1 1 1 1 1 1 — 1 1 1 — 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Lower Crank — 9-76108 9-76108 9-76108 9-76100 9-76100 9-76100 9-76100 9-76100 (lower) 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 (inner) 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 (outer) 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 9-76100 (inner) 9-76100 9-76100 9-76100 9-76100

POWERHEAD O-RINGS Qty. — 1 2 2 1 2 1 1 1 2 1 2 1 1 2 2 1 2 1 1 2 2 1 1 1 2 2 2 1 1 2 1 2 1 1 1 2 2 1 1 1 2 1 2 1 1 1 1 2 1 1 2 1 2 2 1 2 2 2 2

Upper End Cap — — — 9-76540 9-76540 9-76540 9-76540 9-76540 9-76552 9-76549 9-76540 9-76549 9-76549 9-76549 9-76549 9-76540 9-76540 9-76540 9-76554 9-76540 9-76540 — — 9-76540 9-76552 9-76552 9-76549 — — 9-76540 — — 9-76549 — — 9-76540 9-76549 9-76549 — — 9-76540 9-76549 9-76552 9-76549 — — 9-76552 9-76552 9-76552 — — 9-76516 9-76552 9-76549 9-76549 9-76549 9-76549 9-76516 9-76549 9-76516

Lower End Cap 9-76520 — — — 9-76540/9-76561 9-76546 9-76540 9-76540/9-76561 9-76540 — 9-76540/9-76561 — — — — 9-76546 9-76540/9-76561 9-76540 — 9-76540 9-76540 9-76546 9-76554 9-76540 9-76540 9-76540 9-76546 9-76546 — 9-76540 9-76546 — 9-76546 — — 9-76540 9-76540 9-76546 — — 9-76540 9-76546 9-76540 9-76546 — — 9-76540 9-76540 9-76549 — — — 9-76540 9-76540 9-76546 9-76540 9-76540 — 9-76546 —

© Fits most models

107


OUTBOARD INTERNAL ENGINE PARTS MERCURY POWERHEAD SEAL & O-RING APPLICATIONS (CONTINUED) POWERHEAD O-RINGS

POWERHEAD OIL SEALS HP

Cyl.

Begin Serial #

End Serial #

Upper Crank

Qty.

Lower Crank

Qty.

Upper End Cap

Lower End Cap

150

6

3502806

5327662

9-76100

1

9-76100

2

9-76549

9-76546

150

V-6

4868998

6042945

9-76100

1

9-76100

2

150

V-6

6042946

UP

9-76100

1

9-76100

2

9-76516

175

V-6

4301235

5875203

9-76100

1

9-76100

2

175

V-6

5875204

6618751

9-76100

1

9-76100

2

175

V-6

6618751

UP

9-76100

1

9-76100

2

9-76516

200

V-6

4839034

5875303

9-76100

1

9-76100

2

200

V-6

5875303

6073191

9-76100

1

9-76100

2

200

V-6

6073192

UP

9-76100

1

9-76100

2

9-76516

220

V-6

B117316

UP

9-76100

1

9-76100

2

9-76516

225

V-6

5628O28

UP

9-76100

1

9-76100

2

© Fits most models

JOHNSON/EVINRUDE POWERHEAD SEAL & O-RING APPLICATIONS POWERHEAD OIL SEALS HP 20/25 25/35 28/30/35 28/30/35 28/30/35 35 40 40 40C 45C 50 55 55 55C 60 60 65 (3cyl) 65C 70 (Large gearcase) 75 75 85 90 90 90 (Seadrive) 100 100 110 115 125 125C (ESX) 140 155C 175 185 200 235 © Fits most models

108

Years 1990-95 1978 1976-77 1979-89 1990-95 1987 1974-75 1976-85 1981-86 1988-94 1971-89 1968-71 1972-83 1984-85 1970-85 1989-90 1972-73 1984-89 1974-85 1975-84 1985-88 1969-80 1981-83 1984-94 1985-90 1969-71 1971-80 1986-88 1969-85 1971-72 1989 1977-84 1984-85 1977-85 1984-85 1976-83 1978-85

Upper Crankcase — — — — — — — — — — — — — — — — — — — — — — — 9-76220 — — — — — — 9-76220 — — — — — —

Lower Crankcase — — — — — — 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212 — 9-76212 9-76212 — 9-76212 — 9-76212 9-76212 9-76212 9-76212 — 9-76212 9-76212 9-76212 9-76212 9-76212 9-76212

POWERHEAD O-RINGS Upper Crankcase 9-76539 — — — 9-76539 9-76532 — — — — — 9-76507 — — 9-76533 — 9-76532 9-76532 9-76532 9-76532 9-76532 — — — — 9-76507 — — — — — — — — — — —

Lower Crankcase — 9-76511 9-76553 9-76553 9-76553 — — — — — — — — — — 9-76543 — — — — — — — — — — — — — — — — — — — — —


OUTBOARD GASKETS & GASKET SETS Mallory Marine offers better late model coverage for outboards than most other aftermarket companies including coverage for import engines such as Yamaha, Nissan/Tohatsu and Suzuki in addition to the most common domestic models. Every gasket sealing application is unique in its own way that’s why our gaskets are manufactured from the latest in high tech materials to achieve the best performance for each specific application.

OUTBOARD GASKET FEATURES: • Head gaskets with Stainless Steel fire rings • Silicone beading in critical hard to seal areas • Advanced micro-pore technology materials in many applications for ultimate performance • Complete kits offer fast convenient ordering to complete the repair properly • Viton Crankshaft seals provided in many or our kits last longer than original equipment parts

9-60110 Drain Plug Gasket Assortment Kit Fits: Mercury, Johnson/Evinrude, Yamaha, Suzuki & Nissan/Tohatsu Kit includes 50 each of the following drain plug gaskets. Mallory #

OEM

OEM Part #

Mallory #

OEM

OEM Part #

9-60100

Yamaha

90430-08020-00

9-60103

Nissan/Tohasu

332600060M

9-60101

Mercury/OMC

12-19183-3/307552

9-60202

Suzuki

09168-10022

9-60102

Volvo Penta

804261

9-60408

OMC

311598

CYLINDER HEAD GASKETS - CHRYSLER/FORCE

9-63800 Cylinder Head Gasket Replaces: Chrysler/Force 27-820438 Fits: 70, 75, 85, 90 HP

9-63801 Cylinder Head Gasket Replaces: Chrysler/Force 27-824615-2 Fits: 90, 120, 125 HP

9-63803 Cylinder Head Gasket Replaces: Chrysler/Force 27-F513529 Fits: 25, 35 HP

9-63805 Cylinder Head Gasket Replaces: Chrysler/Force 27-F691529-1 Fits: 45, 50 HP

9-63806 Cylinder Head Gasket Replaces: Chrysler/Force 27-F694529-1 Fits: 150 HP

9-63807 Cylinder Head Gasket Replaces: Chrysler/Force 27-F286529-3 Fits: 9.9/15 HP

9-63804 Cylinder Head Gasket Replaces: Chrysler/Force 27-F658529 Fits: 50 HP

MISCELLANEOUS GASKETS - CHRYSLER/FORCE

9-60040 Gasket, Carb Base Replaces: Force 27-F440906 Fits: 35-150 HP

9-60041 Gasket, Upper Exhaust Replaces: Force 27-F307279-2 Fits: 35-55 HP See page 111 for applications charts

109


OUTBOARD GASKETS & GASKET SETS POWERHEAD GASKET SETS - CHRYSLER/FORCE

9-64000 Powerhead Gasket Set Replaces: Force 27-820725A1 Fits: 3 Cylinder 90 HP, 1999

9-64001 Powerhead Gasket Set Replaces: Force 27-820724A2 Fits: 3 Cylinder 1996-98 Single Carb.

9-64002 Powerhead Gasket Set Replaces: Force 27-809754A1 Fits: 4 Cylinder 1972-94

9-64003 Powerhead Gasket Set Replaces: Force 27-809753A1 Fits: 3 Cylinder 70-90 HP 1970-90

9-64004 Powerhead Gasket Set Replaces: Force 27-820724A2 Fits: 3 Cylinder 1991-95 Single Carb.

9-64005 Powerhead Gasket Set Replaces: Force 27-809122A2 Fits: 3 Cylinder 1995-99

9-64006 Powerhead Gasket Set Replaces: Chrysler/Force For: 40 & 50 HP 1981-87 *88 A models, 45 HP 1974-83, 55 HP 1972-76

9-64007 Powerhead Gasket Set Replaces: Chrysler/Force For: 2 cyl B,C & D models, 40/50 1988

9-64008 Powerhead Gasket Set Replaces: Chrysler/Force For: 2 cyl A,B,C & D models, 50 HP 1989-94

9-64009 Powerhead Gasket Set Replaces: Chrysler/Force For: 2 cyl A, B, C & D models, 50 HP 1995-99

110

See page 111 for applications charts


OUTBOARD GASKET & GASKET SETS CHRYSLER/FORCE OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP

Years/Model

Model/Serial #

Head Gaskets

Powerhead Gasket Set

9.9/15 9.9/15 25 25 30 35 35 40 40 40 40 40 45 50 50 50 50 50 50 55 70 70 70 70 70 75 75 85 85 L-Drive 85 90 90 90 90 90 L-Drive 90 Sportjet 95 Sportjet XR 100 105 115 120 120 120 120 L-Drive 120 Sportjet 125 125 125 125 125 130 140 150 150

1984-92

A,B

9-63807

1992-98 1996-98 1989 1979-82 1976-84 1986-91 1981-87 1988 1988 1992 1992-99 1974-83 1981-87 1988 1987-88 1988-89 1989-94 1995-99 1972-76 1970-73 1979-80 1991-92 1992-95 1999 1974-83 1996-98 1970-89 1985 1989 1974-77, 1983 1989-90 1991-94 1995-99 1990-91 1993-95 1996-97 1979-81, 83 1972-78, 1982 1977-83 1971-77 1990-92 1990-99 1990-92 1995-99 1983-88 1983-89 1986-89 1988-89 1989 1974-77 1978-83 1989-92 1989-94

E000001 & Up E127700 & Up A, B

9-63807 — 9-63803 9-63803 9-63803 9-63803 9-63804 9-63804 9-63804 9-63803 9-63803 9-63804 9-63802 9-63802 9-63804 9-63804 9-63805 9-63805 9-63804 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63800 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63801 9-63806 9-63806

— — — — — — 9-64006 9-64007 — — — 9-64006 9-64006 9-64006 9-64007 — 9-64008 9-64009 9-64006 9-64003 9-64003 9-64004 9-64004 9-64000 9-64003 9-64001 9-64003 9-64003 9-64003 9-64003 9-64004 9-64000 9-64005 9-64004 9-64004 9-64005 9-64002 9-64002 9-64002 9-64002 9-64002 — — — 9-64002 9-64002 9-64002 9-64002 9-64002 9-64002 9-64002 — —

A,B,C A B,C, & D C E000001 & Up

A B,C,D A A,B,C,D A,B,C,D

B,C E000001 & Up

E138600 & Up A,B,C D,E,F,G,H A,B,D C,E, E000001 & Up E000001 & Up A,B,C,D E023150-E138599 E141089 & Up

A,C E000001 & Up A,B,C,D XR, XR2 A B C D,E

A, C E000001 - E093699

111


OUTBOARD GASKET & GASKET SETS GASKETS - HONDA

9-61670 Seal, Valve Stem Replaces: Honda 12209-KL4-005, 12209-GB4-681 Fits: 9.9-20 Intake & Exhaust / 90 HP Intake

9-61671 Seal, Valve Stem Replaces: Honda 12209-MB9-003 Fits: 90 HP Exhaust

9-61672 Seal, Valve Stem Replaces: Honda 12210-PZ1-004, 12211-PZ1-004 Fits: 115-130 Intake & Exhaust

CYLINDER HEAD GASKETS - JOHNSON/EVINRUDE

9-63820 Cylinder Head Gasket Replaces: Johnson/Evinrude 328623 Fits: V-4 Looper Small Bore

9-63821 Cylinder Head Gasket Replaces: Johnson/Evinrude 329836 Fits: 3 cyl. 1986-Up

9-63822 Cylinder Head Gasket Replaces: Johnson/Evinrude 331211 Fits: V-6 Looper Small Bore

9-63823 Cylinder Head Gasket Replaces: Johnson/Evinrude 332010 Fits: 2.5-4 HP

9-63824 Cylinder Head Gasket Replaces: Johnson/Evinrude 333554 Fits: V-8 Looper

9-63825 Cylinder Head Gasket Replaces: Johnson/Evinrude 333670 Fits: V-6 Looper Big Bore

9-63826 Cylinder Head Gasket Replaces: Johnson/Evinrude 340115 Fits: V-4 Looper Big Bore

9-63827 Cylinder Head Gasket Replaces: Johnson/Evinrude 313413 Fits: 55-75

9-63828 Cylinder Head Gasket Replaces: Johnson/Evinrude 318358 Fits: V-4 Crossflow

9-63829 Cylinder Head Gasket Replaces: Johnson/Evinrude 320745 Fits: 150-235

9-63830 Cylinder Head Gasket Replaces: Johnson/Evinrude 329419 Fits: 18-35

9-63831 Cylinder Head Gasket Replaces: Johnson/Evinrude 329786 Fits: V-8 Looper

9-63832 Cylinder Head Gasket Replaces: Johnson/Evinrude 330818 Fits: 9.9-15

9-63833 Cylinder Head Gasket Replaces: Johnson/Evinrude 335359 Fits: 40. 50, 60 HP

9-63834 Cylinder Head O-Ring Replaces: Johnson/Evinrude 335523 Fits: 150-175 Eagle & Ficht 1991-Up

112


OUTBOARD GASKET & GASKET SETS AIR BOX GASKETS - JOHNSON/EVINRUDE

9-60415 Gasket, Air Box Replaces: Johnson/Evinrude 314115 Fits: 70/75 hp

9-60416 Gasket, Air Box Replaces: Johnson/Evinrude 321183 Fits: V-6

9-60417 Gasket, Air Box Replaces: Johnson/Evinrude 321722 Fits: V-4

9-60418 Gasket, Air Box Replaces: Johnson/Evinrude 321794 Fits: 3 cyl

9-60419 Gasket, Carb to Air Box Replaces: Johnson/Evinrude 333008 Fits: 3 cyl

9-60429 Gasket, Carb to Air Box Replaces: Johnson/Evinrude 312497 Fits: 2 cyl.

9-60450 Gasket, Throtlle Body Replaces: Johnson/Evinrude 332319 Fits: 185/200/225

9-60463 Gasket, Air Box Replaces: Johnson/Evinrude 319771 / 386573 Fits: V-4 & V-6

CARBURETOR & FUEL PUMP GASKETS - JOHNSON/EVINRUDE

9-60427 Gasket, Carb Base Replaces: Johnson/Evinrude 325092 Fits: 2 & 3 cyl.

9-60428 Gasket, Carb Base Replaces: Johnson/Evinrude 327707 Fits: V-4/V-6

9-60436 Gasket, Fuel Pump Replaces: Johnson/Evinrude 303615 Fits: 2 cyl.

INTAKE & REED BLOCK GASKETS - JOHNSON/EVINRUDE

9-60426 Gasket, Bypass Replaces: Johnson/ Evinrude 307133 Fits: V-4/V-6 Crossflow

9-60437 Gasket, Intake Replaces: Johnson/Evinrude 315578

9-60438 Gasket, Intake Replaces: Johnson/Evinrude 319174 Fits: V-4

9-60439 Gasket, Intake Replaces: Johnson/Evinrude 326926 Fits: 3 cyl.

113


OUTBOARD GASKET & GASKET SETS INTAKE & REED BLOCK GASKETS - JOHNSON/EVINRUDE CONTINUED

9-60440 Gasket, intake Replaces: Johnson/Evinrude 335633 Fits: 2 cyl.

9-60441 Gasket, Intake Manifold Replaces: Johnson/Evinrude 329718 Fits V-6

9-60442 Gasket, Intake Manifold Replaces: Johnson/Evinrude 328622 Fits: V-4/V-8

9-60444 Gasket, Outter Leaf Plate Replaces: Johnson/Evinrude 325260 Fits: 9.9/15

9-60446 Gasket, Reed Replaces: Johnson/Evinrude 332266 Fits: V-4/V-6/V-8

9-60447 Gasket, Reed Box Replaces: Johnson/Evinrude 328626 Fits: 120/140 V-4

9-60443 Gasket, Lower Manifold Replaces: Johnson/Evinrude 331532 Fits: V-6

EXHAUST PLATE & COVER GASKETS - JOHNSON/EVINRUDE

9-60430 Gasket, Exhaust Cover Replaces: Johnson/Evinrude 331916 Fits: 3 cyl.

9-60431 Gasket, Exhaust cover Replaces: Johnson/Evinrude 331917 Fits: 3 cyl.

9-60432 Gasket, Exhaust Cover Replaces: Johnson/Evinrude 343863 Fits: 3 cyl.

9-60434 Gasket, Exhaust Replaces: Johnson/Evinrude 317914 Fits: V-4

9-60435 Gasket, Exhaust Replaces: Johnson/Evinrude 317955 Fits: V-4

9-60464 Gasket, Exhaust Baffle Plate Replaces: Johnson/Evinrude 321435 Fits: V-6 Crossflow

9-60433 Gasket, Exhaust Cover Replaces: Johnson/Evinrude 321182 Fits: V-6

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 114


OUTBOARD GASKET & GASKET SETS WATER JACKET & COVER GASKETS - JOHNSON/EVINRUDE

9-60451 Gasket, Water Jacket Replaces: Johnson/Evinrude 315538 Fits: 50/55

9-60452 Gasket, Water Jacket Replaces: Johnson/Evinrude 321028 Fits: V-6

9-60454 Gasket, Water Jacket Replaces: Johnson/Evinrude 318335 Fits: V-4

THERMOSTAT GASKETS - JOHNSON/EVINRUDE

9-60448 Gasket, Thermostat Replaces: Johnson/Evinrude 332369 Fits: V-4

9-60449 Gasket, Thermostat Cover Replaces: Johnson/Evinrude 321184 Fits: V-6

POWERHEAD BASE GASKETS - JOHNSON/EVINRUDE

9-60413 Gasket, Adapter to Base Replaces: Johnson/Evinrude 321727 Fits: V-4

9-60414 Gasket, Adapter to Powerhead Replaces: Johnson/Evinrude 333879 Fits: 185/200/225 hp

9-60420 Gasket, Base Replaces: Johnson/Evinrude 323214 Fits: V-6

9-60421 Gasket, Base Replaces: Johnson/Evinrude Fits: 40/50

9-60423 Gasket, Base Replaces: Johnson/Evinrude Fits: V-4 Looper

9-60424 Gasket, Base Replaces: Johnson/Evinrude 328618 Fits: 3 cyl

9-60425 Gasket, Base Replaces: Johnson/Evinrude 329828 Fits: 60/65

9-60445 Gasket, Powerhead to Lower Unit Replaces: Johnson/Evinrude 330621 Fits: 25/35

9-60422 Gasket, Base Replaces: Johnson/Evinrude 328283 Fits: 25/35

115


OUTBOARD GASKET & GASKET SETS LOWER UNIT GASKETS - JOHNSON/EVINRUDE

9-60408 9-60408-50 (Bulk Pkg 50) Gasket, Drain Plug Replaces: Johnson/Evinrude 311598 Fits: Most OB & OMC Sterndrives

9-60409 Wear Plate Gasket Replaces: Johnson/Evinrude 336530 Fits: 60-75 HP

9-76517 Impeller Housing Seal Replaces: Johnson/Evinrude 315788 Fits: 40 HP & up

9-60404 Shift Housing Gasket Replaces: Johnson/Evinrude 314082 Fits: 50-115 HP

9-60455 Gasket, Shift Housing Replaces: Johnson/Evinrude 324670 Fits: V-4/V-6

9-76511 Seal Ring Gasket Replaces: Johnson/Evinrude 303059 Fits: 40-60

9-60401 Gasket, Water Pump Replaces: Johnson/Evinrude 338484 Fits:V-4/V-6

9-60406 Gasket, Shift Rod Replaces: Johnson/Evinrude 304764 Fits: 25 1984, 25 com 1985-up, 28 1985-98

9-78009 Rubber Seal Replaces: Johnson/Evinrude 328753 Fits: 20-50 HP

9-60402 Impeller Housing Gasket Replaces: Johnson/Evinrude 319586 Fits: 70/75 HP

9-60400 Shift cover Gasket Replaces: Johnson/Evinrude 911878 Fits: OMC Cobra

9-76509 O-Ring, Shift Rod Replaces: Johnson/Evinrude 301877

POWERHEAD GASKET SETS - JOHNSON/EVINRUDE

9-64100 Powerhead Gasket Set Replaces: Johnson/Evinrude 437779, 439559 Fits: V-4 eagle 1991-99 60 Degree

9-64101 Powerhead Gasket Set Replaces: Johnson/Evinrude 398047, 438904 Fits: 3 cyl. 1986 & Newer See page 118-120 for applications charts

116

9-64102 Powerhead Gasket Set Replaces: Johnson/Evinrude 390078, 439084 Fits: 60, 65, 70, 75


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - JOHNSON/EVINRUDE CONTINUED

9-64103 Powerhead Gasket Set Replaces: Johnson/Evinrude 5000400 Fits: 90-115 V-4 Ficht FFI

9-64104 Powerhead Gasket Set Replaces: Johnson/Evinrude 787131 Fits: 225-250 Ficht FFI 1999 & Newer

9-64105 Powerhead Gasket Set Replaces: Johnson/Evinrude 439202 Fits: 150-175 V-6 Ficht FFI

9-64106 Powerhead Gasket Set Replaces: Johnson/Evinrude 437725 Fits: V-6 Looper Big Bore 1993-Later

9-64107 Powerhead Gasket Set Replaces: Johnson/Evinrude 437155 Fits: V-6 eagle 1991-99 60 Degree

9-64108 Powerhead Gasket Set Replaces: Johnson/Evinrude 436891 Fits: V-6 Looper Big Bore

9-64109 Powerhead Gasket Set Replaces: Johnson/Evinrude 432570 Fits: V-4 Looper Big Bore

9-64110 Powerhead Gasket Set Replaces: Johnson/Evinrude 396750 Fits: V-4 Looper Small Bore

9-64111 Powerhead Gasket Set Replaces: Johnson/Evinrude 391988 Fits: V-6 Crossflow

9-64112 Powerhead Gasket Set Replaces: Johnson/Evinrude 389556, 439085 Fits: V-4 Crossflow

9-64113 Powerhead Gasket Set Replaces: Johnson/Evinrude 393433, 439083 Fits: 25-60 HP

9-64114 Powerhead Gasket Set Replaces: Johnson/Evinrude 433941, 392567 For: 20hp 1985-97, 25 & 35 HP 1979-97

See page 118-120 for applications charts

117


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - JOHNSON/EVINRUDE CONTINUED

9-64115 Powerhead Gasket Set Replaces: Johnson/Evinrude 434381, 394885 For: 175hp 1986-91, 235 HP 1980-85, 2.6L 1982-86

9-64116 Powerhead Gasket Set Replaces: Johnson/Evinrude 398693 For: 3.6L V-8 1990-97

9-64117 Gasket Set, Powerhead Replaces: Johnson/Evinrude 388602 Fits: 115 1973-77, 140 1977

9-64119 Gasket, Set Powerhead Replaces: Johnson/Evinrude 787131 Fits: 225-250 HP Ficht FFI 1999-up

Quality You Can Trust.

www.mallorymarine.com 118


OUTBOARD GASKET & GASKET SETS JOHNSON/EVINRUDE OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP

Years/Model

Head Gaskets

Powerhead Gasket Set

2.5, 3, 4, 4.5, Ultra

1981-93

9-63823

9.9

1974-92

9-63832

10 Com.

1989-90

9-63832

14

1988-90

9-63832

15

1974-92

9-63832

18 Jet

1995-98

9-63830

9-64114

20

1981-99

9-63830

9-64114

25

1979-2003

9-63830

9-64113

28

1986-96

9-63830

9-64114

30

1984-2003

9-63830

9-64114

35

1976-78

35

1979-88

9-63830

9-64114

35 ( D suffix)

1987

9-63833

9-64113

40

1984-97

9-63833

9-64113

40 Com.

1994-97

9-63833

9-64113

45 Com.

1985-97

9-63833

9-64113

45 SS

1987-90

9-63833

48

1987-97

9-63833

9-64113

50

1979-80

9-63833

50

1981-97

9-63833

9-64113

55

1968-69

9-63827

55

1977-79

9-63833

55

1980-97

9-63833

9-64113

55

1995

9-63833

60

1970-71

9-63827

60

1980-85

9-63833

9-64113

60

1986-88

9-63827

9-64102

60

1989-97

9-63821

9-64101

60 SST

1989-90

9-63821

65

1972-73

9-63827

65 Com.

1984-86

9-63827

9-64102

65 Com.

1987-95

9-63821

9-64101

65 Jet

1991-95

9-63828

9-64112

70

1974-76

9-63827

70

1977-85

9-63827

9-64102

70

1986-97

9-63821

9-64101

75

1975

9-63827

75

1977-88

9-63827

9-64102

80 Jet

1991-96

9-63828

9-64112

85

1979-80, 1991-95

9-63828

9-64112

88

1987-95

9-63828

9-64112

119


OUTBOARD GASKET & GASKET SETS JOHNSON/EVINRUDE OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS (CONTINUED)

120

HP

Years/Model

Head Gaskets

Powerhead Gasket Set

90

1981-95

9-63828

9-64112

100

1979-95

9-63828

9-64112

1600 CC

1988

9-63828

9-64112

110

1986-89

9-63828

9-64112

115

1973-77

9-63828

9-64117

115

1978-95

9-63828

9-64112

120

1985-87

9-63820

9-64110

120

1988-94

9-63826

9-64109

125 Com.

1992-95

9-63826

9-64109

130

1995-98

9-63826

9-64109

135

1973-76

9-63828

140

1977

9-63828

9-64117

140

1978-84

9-63828

9-64112

140

1985-87

9-63820

9-64110

140

1988-94

9-63826

9-64109

V-4 Eagle 60 degree

1991-99

9-64100

V-4 Ficht 90-115 HP

1995 & Up

9-64103

150

1973-91

9-63829

9-64111

150 Ficht

1991 & Up

9-63834

9-64105

155 Com.

1984-92

9-63829

9-64111

2500 CC

1988

9-63829

9-64111

V-6 Eagle 60 degree

1991-99

9-64107

175

1977-83

9-63829

9-64111

175

1986-91

9-64115

175 Ficht

1991 & Up

9-63834

9-64105

185

1984-85

9-63829

9-64111

185

1990-93

9-63825

9-64108

185

1993- Up

9-64106

200

1976-83

9-63829

9-64111

200

1988-93

9-63825

9-64108

200

1993- Up

9-64106

225

1988-93

9-63825

9-64108

225

1993- Up

9-64106

225 Ficht

1999

9-64104

225 (3.3L)

2000 & Up

9-64119

235

1978-79

9-63829

235

1980-85

9-64115

250/300

1990-93

9-63824

250 Ficht

1999 & Up

9-64104

250 (3.3L)

2000 & Up

9-64119

275/3.6L

1985-87

9-63831

3.6L

1990-97

9-63831

9-64116


OUTBOARD GASKET & GASKET SETS CYLINDER HEAD GASKETS - MERCURY / MARINER

9-63850 Cylinder Head O-Ring Replaces: Mercury 25-818573 Fits: 200-300 EFI, DFI, & Carb.

9-63857 Seal, cylinder head Replaces: Mercury 884391 Fits: 3.0L EFI & Optimax Ser# OT599000 & Up

9-63858 Seal, cylinder head Replaces: Mercury 878453 Fits: 3.0L EFI & Optimax Ser# OT598999 & Below

9-63851 Cylinder Head Gasket Replaces: Mercury 27-18785-1 Fits: 135, 150, XR4

9-63852 Cylinder Head Gasket Replaces: Mercury 27-41245-1 Fits: 200, 225

9-63856 Cylinder Head Gasket Replaces: Mercury 27-18786-1 Fits: 175, XR4, Mag II

9-63960 Cylinder Head Gasket Replaces: Mariner 27-19138M, 27-84733M For: 25 84-87, 30 84-86, C30 89-92

9-63853 Cylinder Head Gasket Replaces: Mercury 27-41246-1 Fits: 175, 200, XR4

9-63854 Cylinder Head Gasket Replaces: Mercury 27-822844-1 Fits: 175, 20, XR6

9-63855 Cylinder Head Gasket Replaces: Mercury 27-96542-1 Fits: 150

9-63962 Cylinder Head Gasket Replaces: Mainer 27-18937M For: 9.9C & 15C

9-63964 Cylinder Head Gasket Replaces: Mercury 27-825482-1 For: 8 & 9.9

9-60916 Cylinder Head Gasket Replaces: Mercury 27-850836001 Fits: 8/9.9 s/n 0R042475 & Up

NEW

!

CARBURETOR, FUEL & OIL PUMP GASKETS - MERCURY / MARINER

!

NEW

9-60048 Gasket, Carb Base Replaces: Mercury 27-15172-4 Fits: 70-125 HP

!

NEW

9-76695 O-Ring, Oil Fill Cap Replaces: Mercury 25-803513 Fits: 8/9.9 s/n 0r042475 & Up

9-60054 Gasket, Fuel Pump Base Replaces: Mercury 27-98769-1 Fits: 70-115 w/square pump

9-60073 Gasket, Oil Pump Replaces: Mercury 27-856542 Fits: Mercury V-6 3.0L Oil Pump Mount DFI

9-60915 Gasket, Carburetor Replaces: Mercury 27-835383001 Fits: 8/9.9 s/n 0R042475 & Up

!

NEW

9-76696 O-Ring, Fuel Pump Replaces: Mercury 25-803513 Fits: 8/9.9 s/n 0R042475 & Up

See page 128 for applications charts

121


OUTBOARD GASKET & GASKET SETS INTAKE & REED BLOCK GASKETS - MERCURY / MARINER

9-60049 Gasket, Cork Seal Replaces: Mercury 27-11338 Fits: V-6

9-60060 Gasket, reed Replaces: Mercury 27-93536 Fits: V-6 vertical reed blocks

9-60050 Gasket, Cork Seal Replaces: Mercury 27-53862 Fits: Inline 6 cyl.

9-60061 Gasket, reed Block Replaces: Mercury 27-13937-6 Fits: 70-90 HP 3 cyl.

(CONTINUED)

9-60055 Gasket, Intake Replaces: Mercury 27-14697-2 Fits: 135/150/XR6

9-60062 Gasket, Reed Block Replaces: Mercury 27-65744-3 Fits: V-6

9-60056 Gasket, Intake Replaces: Mercury 27-16737-1 Fits: 2.5L EFI

9-60063 Gasket, Tramsfer Port Cover Replaces: Mercury 27-27936-1 Fits: 20-50 HP

9-60064 Seal, Sound Attenuator Replaces: Mercury 26-812889 Fits: 3 cyl 30-60 HP

EXHAUST COVER GASKETS - MERCURY / MARINER

!

NEW

9-60051 Gasket, divider Plate Replaces: Mercury 27-19050-3 Fits: V-6

9-60052 Gasket, Exhaust Cover Replaces: Mercury 07-69525-2 Fits: 50-70 HP 3 cyl.

9-60053 Gasket, Exhaust Replaces: Mercury 27-69524-2 Fits: 50-70 HP 3 cyl.

9-60919 Gasket, Exhaust Cover Replaces: Mercury 27-834952001 Fits: 8/9.9 s/n 0R042475 & Up

WATER JACKET & THERMOSTAT COVER GASKETS - MERCURY / MARINER

9-60002 Thermostat Gasket Replaces: Mercury 27-62386

! NEW 9-60917 Gasket, Cylinder Head Cover Replaces: Mercury 27-803508017 Fits: 8/9.9 s/n 0R042475 & Up

122

9-60004 Thermostat Gasket Replaces: Mercury 27-43006-8

9-60047 Gasket, Block Cover Replaces: Mercury 27-98185-3 Fits: 90-115 inline 6 cyl

9-60057 Gasket, Poppet Valve Replaces: Mercury 27-78690 Fits: V-6

!

NEW

9-60920 Gasket, Thermostat Replaces: Mercury 27-853702005 Fits: 8/9.9 s/n 0R042475 & Up

9-60076 Gasket, poppet valve Replaces: Mercury 27-88907003 Fits: V6 DFI/EFI 2 & 4-Strokes

9-60078 Diaphragm, poppet valve Replaces: Mercury 144791 Fits: V6 DFI/EFI

9-60079 Diaphragm, poppet valve Replaces: Mercury 648771 Fits: V6 DFI/EFI & various 4-strokes


OUTBOARD GASKET & GASKET SETS POWERHEAD BASE GASKETS & CRANKSHAFT SEALS - MERCURY / MARINER

9-60042 Gasket, Adapter Plate Replaces: Mercury 27-38501-1 Fits: 35-70 hp

9-60043 Gasket, Base Replaces: Mercury 27-43007-5 Fits: 100-125 4 cyl.

9-60044 Gasket, Base Replaces: Mercury 27-69238-1 Fits: 75-140 hp

9-60045 Gasket, Base Replaces: Mercury 27-823142-2 Fits: V-6 small hole Exhaust

!

NEW

9-60046 Gasket, Base Replaces: Mercury 27-99176-4 Fits: 175/200/V-6 Laser small hole

9-60058 Gasket, Powerhead Replaces: Mercury 27-62860 Fits: 35/40 hp 2 cyl.

9-60059 Gasket, Powerhead Replaces: Mercury 27-88451-1 Fits: 50-60 3 cyl.

9-60918 Gasket, Base Replaces: Mercury 27-835427003 Fits: 8/9.9 s/n 0R042475 & Up

9-76141 Seal, Cylinder Block Lower Replaces: Mercury 26-828932 Fits: 2-3 Cyl 30-40hp 1991-Up

WATER PUMP GASKETS - MERCURY / MARINER

9-60020 Impeller Gasket Replaces: Mercury 27-43033-1 Fits: 70-125

9-60021 Gasket, Pump to Face Plate Replaces: Mercury 27-43034-1 Fits: 70-125

9-60022 Impeller Gasket Replaces: Mercury 27-43047-2 Fits: 70-125

9-60023 Gasket, Face Plate to Water Pump Replaces: Mercury 27-817277-1 Fits: 70-125

9-60026 Impeller Gasket Replaces: Mercury 27-19454 1 Fits: 40/50/55/60

9-60027 Lower Wear Plate Gasket Replaces: Mercury 27-19701 Fits: 40/50/55/60

9-60028 Wear Plate Gasket Replaces: Mercury 27-32438 Fits: 4 & 6 cyl. OB

9-60029 Gasket Replaces: Mercury 27-32770 Fits: 30-60hp 3 & 4 cyl OB

123


OUTBOARD GASKET & GASKET SETS WATER PUMP GASKETS - MERCURY / MARINER CONTINUED

9-60030 Gasket, Water Pump Body Replaces: Mercury 27-32771 Fits: 30-70 HP 3 & 4 cyl OB

9-60031 Water Pump Gasket Replaces: Mercury 27-42631-1 Fits: 4 & 6 cyl. OB & Mercruiser

9-60033 Water Pump Base Gasket Replaces: Mercury 27-77417 Fits: 30-70 HP 3 & 4 cyl OB

9-60034 Gasket, Water Pump Replaces: Mercury 27-85608 1 Fits: 4 & 6 cyl OB & Mercruiser

9-60035 Water Pump Gasket Replaces: Mercury 27-85609-1 Fits: 4 & 6 cyl. OB & Mercruiser

9-60036 Gasket, Water Pump Base Replaces: Mercury 27-85610-1 Fits: 4 & 6 cyl. OB & Mercruiser

9-60038 Impeller Gasket Replaces: Mercury 27-99326-1 Fits: 18-25 HP

9-60039 Gasket Replaces: Mercury 27-32769 Fits: 40-70 HP

!

NEW

9-60116 Gasket, Water Pump Replaces: Mercury 27-16158 6 Fits: 8/9.9 s/n 0R042475 & Up

!

NEW

9-60117 Gasket, Water Pump Replaces: Mercury 27-16158 5 Fits: 8/9.9 s/n 0R042475 & Up

9-72009 Impeller Gasket Replaces: Mercury 12-86645 Fits: 18/20/25

LOWER UNIT GASKETS - MERCURY / MARINER

9-60101 9-60101-50 (Bulk Pkg 50) Gasket, Drain Plug Replaces Mercury 12-19183-2 / OMC 307552 For: Most models 2 per package

124

9-60105 Gasket, Drain Plug Replaces: Mercury 26-830749 Fits: 30hp EFI 4-Stroke and up

9-60077 Gasket, Shift Cover Replaces: Mercury 279880729 Fits: Verado 135-275


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - MERCURY / MARINER

9-64200 Powerhead Gasket Set Replaces: Mercury 27-90484A88 Fits: V-6 2.0 L

9-64201 Powerhead Gasket Set Replaces: Mercury 27-89221A88 Fits: V-6 2.4 L

9-64202 Powerhead Gasket Set Replaces: Mercury 27-89221A80 Fits: V-6 2.4 L

9-64203 Powerhead Gasket Set Replaces: Mercury 27-822420A94 Fits: 2 cyl. 30/40 1991-Up

9-64204 Powerhead Gasket Set Replaces: Mercury 27-815791A92 Fits: V-6 135-200

9-64205 Powerhead Gasket Set Replaces: Mercury 27-814658A3 Fits: 2-5 offshore racing

9-64206 Powerhead Gasket Set Replaces: Mercury 27-814195A93 Fits: 3.0 L V-6 1994-99

9-64207 Powerhead Gasket Set Replaces: Mercury 27-812867A97 Fits: 50-60 hp 3 cyl. 1991-Later

9-64208 Powerhead Gasket Set Replaces: Mercury 27-69524A75 Fits: 3 cyl. 50/70

9-64209 Powerhead Gasket Set Replaces: Mercury 27-43004A90 / 27-43004A99 Fits: 3 cyl. “L” Motor

9-64210 Powerhead Gasket Set Replaces: Mercury 27-14697A87 Fits: V-6 200, 225 EFI

9-64211 Powerhead Gasket Set Replaces: Mercury 27-13461A90 / 27-13461A99 Fits: 4 Cyl “L” Motor

See page 127 for applications charts

125


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - MERCURY / MARINER CONTINUED

9-64212 Powerhead Gasket Set Replaces: Mercury 27-11338A88 Fits: V-6 2.4 L XR4

9-64214 Powerhead Gasket Set Replaces: Mercury For: 4 cyl 40 HP C159200 & up 45 HP B110789 & up, 50 HP 5531630 & up

9-64215 Powerhead Gasket Set Replaces: Mercury 27-88449A32, 27-43779A87 For: 50/60 HP s/n 6428681 - D000749

9-64216 Powerhead Gasket Set Replaces: Mercury 27-814754A00 For: 135/150 DFI s/n G960500 & up, 175 DFI s/n T178500 & up, 150/175 EFI s/n T409000 & up

9-64217 Powerhead Gasket Set Replaces: Mercury 27-815791A00 For: 150/175 EFI G960500 - T408999

9-64218 Powerhead Gasket Set Replaces: Mercury 27-814195A97 Fits: 3.0L V-6 DFI

!

NEW

9-64219 Powerhead Gasket Set Replaces: Mercury 27-832934A98 Fits: 3.0L V-6 DFI/Optimax

9-64220 Powerhead Gasket Set Replaces: Mercury 27-832934A00 Fits: 3.0L V-6

9-64221 Powerhead Gasket Set Replaces: Mercury 27-835427A04 Fits: 8/9.9 s/n 0R042475 & Up

See page 127 for applications charts

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 126


OUTBOARD GASKET & GASKET SETS MERCURY OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP

S/N

Powerhead Gasket Set

8/9.9

0R042475 & Up

9-64221

30/40 (2cyl)

G053314 & Up

9-64203

30 Jet 4cyl.

0C159200 & Up

9-64214

40 4cyl.

0C159200 & Up

9-64214

45 4cyl.

B110789 & Up

9-64214

45 Jet

D000750 & Up

9-64207

50 4cyl

5531630 & Up

9-64214

50/55/60 (3cyl)

6428681 - D000749

9-64215

50/55/60 (3cyl)

D000750 & Up

9-64207

65 (3cyl)

3293184 - 4382056

9-64208

65 / 70 (3cyl)

4382057 - A996141

9-64215

70/80/90 (3cyl)

A996142 & Up

9-64209

100/115/125 (4cyl)

B209468 & Up

9-64211

V-6 Engines HP 105 Jet 135 135 135 DFI 140 Jet 150 150 150 XR4, Mag II 150 XR4, Mag II 150 XR6, Mag III 150 EFI 150 EFI 150 EFI 150 DFI 175 175 175 175 EFI 175 EFI 175 EFI 175 EFI 175 DFI 200 200 200 200 200 200 EFI 200 EFI 200 DFI (3.0L) 200 DFI (3.0L) 200 DFI (3.0L) 220 225 225 225 Sea Pro 225 EFI (3.0L) 225 DFI (3.0L) 225 DFI (3.0L) 250 EFI (3.0L) Racing 2.5L EFI, 2.5L EFI Offshore

S/N D082000 & Up A904646 - C239552 C239553 - G960499 G590000 - G960499 D082000 - G960499 6042946 - C239552 C239553 - G960499 B242885 - C239552 C239553 - D081999 D082000 - G960499 D082000 - G960499 G960500 - T408999 T409000 & Up G590000 - G960499 6618751 - C239552 C239553 - D081999 D082000 - G960499 D000750 - D081999 D000750 - D081999 G960500 - T408999 T409000 & Up T178500 & Up 4839034 - 6073191 6073192 - 6203990 6203991 - C291519 C291520 - D081999 D082000 - G960499 C100861 - C291519 C291520 - G960499 G386496 - G589999 G590000 - G960499 G960500 & Up B117316 & Up 5628028 & Up D280813 &Up G245605 - T408999 G129222 - T408999 G590000 - G960499 G960500 & Up G129222 - T408999

Head Gaskets 9-63851 9-63855 9-63851 9-64216 9-63854 9-63855 9-63851 9-63853 9-63856 9-63854 9-63854 — — — 9-63853 9-63856 9-63854 9-63856 9-63854 — — — 9-63852 9-63852 9-63853 9-63854 9-63854 9-63853 9-63854 9-63850 9-63850 — 9-63853 9-63852 9-63850 9-63850 9-63850 9-63850 — 9-63850 —

Powerhead Gasket Set 9-64204 9-64200 9-64204 — 9-64204 9-64200 9-64204 9-64212 9-64204 9-64204 9-64204 9-64217 9-64216 9-64216 9-64212 9-64204 9-64204 9-64204 9-64204 9-64217 9-64216 9-64216 — 9-64202 9-64201 9-64204 9-64204 9-64210 9-64204 9-64218 9-64219 9-64220 9-64210 9-64202 9-64206 9-64206 9-64206 9-64219 9-64220 9-64206 9-64205

127


OUTBOARD GASKET & GASKET SETS CYLINDER HEAD GASKETS - NISSAN / TOHATSU

!

NEW

9-63880 Cylinder Head Gasket Replaces: Nissan/Tohatsu 3B7-01005-0 Fits: 90 HP

9-63881 Cylinder Head Gasket Replaces: Nissan/Tohatsu 3C8-01053-0 Fits: 40, 50 HP

9-63882 Cylinder Head Gasket Replaces: Nissan/Tohatsu 3F3-01005-0 Fits: 60, 70 HP

9-60916 Cylinder Head Gasket Replaces: Nissan/Tohatsu 3V1-01005-0 Fits: F8/9.8

LOWER UNIT & WATER PUMP GASKETS - NISSAN / TOHATSU

!

!

NEW

9-60103 9-60103-50 Gasket, Drain Plug Replaces: Nissan/Tohatsu 332600060M Fits: All models

NEW

9-60116 Gasket, Water Pump Replaces: Nissan/Tohatsu 3B2-65029-0 Fits: F8/9.8

9-60117 Gasket, Water Pump Replaces: Nissan/Tohatsu 3B2-65018-0 Fits: F8/9.8

POWERHEAD GASKET SETS - NISSAN / TOHATSU

!

NEW

9-64300 Powerhead Gasket Set Replaces: Nissan/Tohatsu 387-87121-1 Fits: 90 HP

9-64301 Powerhead Gasket Set Nissan/Tohatsu Fits: 40, 50 HP

9-64302 Powerhead Gasket Set Replaces: Nissan/Tohatsu 3F3-87121-OM Fits: 60, 70 HP

9-64221 Powerhead Gasket Set Replaces: Nissan/Tohatsu 3V1-87121-0 Fits: F8/9.8

NISSAN/TOHATSU OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS

128

HP

Head Gasket

Powerhead Gasket Set

F8/9.8

9-60916

9-64301

40/50

9-63881

9-64301

60/70

9-63882

9-64302

90

9-63880

9-64300


OUTBOARD GASKET & GASKET SETS MISCELLANEOUS GASKETS - NISSAN / TOHATSU

!

NEW

9-60515 Gasket, Carburetor Replaces: Nissan/Tohatsu 3V1-02011-0 Fits: F8/9.8

!

NEW

9-60920 Gasket, Thermostat Replaces: Nissan/Tohatsu 3V1-01032-0 Fits: F8/9.8

! NEW 9-60917 Gasket, Cylinder Head Cover Replaces: Nissan/Tohatsu 3V1-01024-0 Fits: F8/9.8

!

NEW

9-60918 Gasket, Engine Base Replaces: Nissan/Tohatsu 3V1-01303-0 Fits: F8/9.8

!

NEW

9-60919 Gasket, Exhaust Cover Replaces: Nissan/Tohatsu 3V1-02305-0 Fits: F8/9.8

!

!

NEW

NEW

9-76695 O-Ring, Oil Fill Cap Replaces: Nissan/Tohatsu 3R0-07422-0 Fits: 8/9.8

9-76696 O-Ring, Fuel Pump Replaces: Nissan/Tohatsu 3H6-07422-0 Fits: 8/9.8

CYLINDER HEAD GASKETS - SUZUKI

9-63900 Cylinder Head Gasket Replaces: Suzuki 11141-93950 Fits: DT 9.9/15

9-63901 Cylinder Head Gasket Replaces: Suzuki 11141-94303 Fits: 40 HP

9-63902 Cylinder Head Gasket Replaces: Suzuki 11141-94401 Fits: 35, 40

9-63903 Cylinder Head Gasket Replaces: Suzuki 11141-96300 Fits: 25, 30

SUZUKI OUTBOARD HEAD GASKETS

9-63904 Cylinder Head Gasket Replaces: Suzuki 11141-96311 Fits: 20 HP

HP

Head Gasket

Powerhead Gasket Set

DT9.9/15 20 25 30 35 40 40

ALL 1986-88 1983-88 1983-87 1987-89 1984-89 1983

9-63900 9-63904 9-63903 9-63903 9-63902 9-63902 9-63901

LOWER UNIT GASKETS - SUZUKI

9-60202 9-60202-50 (Bulk Pkg 50) Washer, lower unit drain plug Replaces: Suzuki 09168-10022 Fits: All models

129


OUTBOARD GASKET & GASKET SETS CYLINDER HEAD GASKETS - YAMAHA

9-63950 Cylinder Head Gasket Replaces: Yamaha 61A-11181-A1-00 Fits: V-6 76 deg.

9-63951 Cylinder Head Gasket Replaces: Yamaha 6G5-11181-A0-00 Fits: V-6 90 deg.

9-63952 Cylinder Head Gasket Replaces: Yamaha 6H3-11181-A1-00 Fits: 70 HP 3cyl.

9-63953 Cylinder Head Gasket Replaces: Yamaha 6H4-11181-A1-00 Fits: 40, 50 3cyl.

9-63954 Cylinder Head Gasket Replaces: Yamaha 61N-11181-A1 Fits: E 25A, 25V, 30G

9-63955 Cylinder Head Gasket Replaces: Yamaha 63V-11181-A1 Fits: 9.9/15FMH

9-63956 Cylinder Head Gasket Replaces: Yamaha 676-11181-A1-00 Fits: 40 HP

9-63957 Cylinder Head Gasket Replaces: Yamaha 682-11181-01 Fits: 9.9/15 B/D

9-63958 Cylinder Head Gasket Replaces: Yamaha 688-11181-02/A0 Fits: 90 HP 3cyl.

9-63959 Cylinder Head Gasket Replaces: Yamaha 6E5-11181-A1 Fits: 115-130

9-63960 Cylinder Head Gasket Replaces: Yamaha 689-11181-A1 For: 25 84-87, 30 84-86, C30 89-92

9-63961 Cylinder Head Gasket Replaces: Yamaha 697-11181-A1 For: C55 89-91, CV55 89

9-63962 Cylinder Head Gasket Replaces: Yamaha 6E7-11181-A1 For: 9.9/15 88-93

!

NEW

9-63963 Head Gasket Replaces: Yamaha 68F-11181-00-00 Fits: V-6 90 Degree HPDI

!

NEW

9-63967 Cylinder Head Gasket Replaces: Yamaha 67D-11181-A0-00 Fits: F4 1999 & Up

130

9-63964 Cylinder Head Gasket Replaces: Yamaha 6G8-11181-A1 For: 9.9 4-stroke

!

9-63965 Cylinder Head Gasket Replaces: Yamaha 6J8-11181-A1 For: 30 87-97

!

NEW

NEW

9-63968 Cylinder Head Gasket Replaces: Yamaha 65W-11181-30-00 For: F25 (2 cyl) 2005 & Up

9-60522 Cylinder Head Gasket Replaces: Yamaha 66T-11181-A0-00 For: T40 (T30) Enduro

See page 138-139 for applications charts

9-63966 Cylinder Head Gasket Replaces: Yamaha 66M-11181-10-00 For: F9.9/15 2005 & Up

!

NEW

9-60523 Cylinder Head Gasket Replaces: Yamaha 69N-11181-00-00 For: F2.5, 2003 & Up


OUTBOARD GASKET & GASKET SETS FUEL & INTAKE GASKETS - YAMAHA

!

NEW

9-60395 Gasket, Carb Base Replaces: Yamaha 6E5-14198-A1-00 Fits: V-4/V-6

!

NEW

9-60514 Gasket, Carburetor Replaces: Yamaha 68D-E3646-A0-00 Fits: F4, 2002 & Up

!

NEW

!

NEW

9-60515 Gasket, Carburetor Replaces: Yamaha 66M-13646-00-00 Fits: F15, 1998 & Up

!

NEW

!

NEW

9-60516 Gasket, Carburetor Replaces: Yamaha 69M-E3646-A0-00 Fits: F2.5, 2003 & Up

!

NEW

9-60534 Gasket, Intake Replaces: Yamaha 66M-13645-00-00 Fits: F15, 1998 & Up

9-60535 Gasket, Intake Replaces: Yamaha 65W-13645-00-00 Fits: F25, 1998 & Up

9-60378 Gasket, Water Pump Replaces: Yamaha 688-44315-A0 Fits: 75/85 HP

9-60380 Gasket, Water Pump Replaces: Yamaha 6H3-44315-A0-00 Fits: 50-70 HP

9-60382 Gasket, Water Pump Replaces: Yamaha 688-44316-A0-00 Fits: 75/85 HP

9-60003 Gasket, Thermostat Replaces Yamaha 688-12414-A1-00 For: V4 & V6

9-60507 Gasket, thermostat cover Replaces: 67F-12435-A0-00 Fits: Yamaha 70/100 4-stroke

9-60508 Gasket, thermostat Replaces: 60V-12414-A0-00 Fits: Yamaha Z250/300HP, VZ200/300HP, LZ250/300 HP

9-60517 Gasket, Carburetor Replaces: Yamaha 69M-E3645-A0-00 Fits: F2.5, 2003 & Up

9-60533 Gasket, Inner Pipe Replaces: Yamaha 68D-E3645-A0-00 Fits: F4, 2002 & Up

9-35345 Gasket, Fuel Pump Replaces: Yamaha 650-24431-00-00 Fits: 40-90 HP 3 cyl

9-60509 Gasket, air box cover Replaces: Yamaha 6G5-14416-00-00/ 6G5-14416-A0-00 Fits: Yamaha V6 2-stroke 150-220 HP 1984-99

COOLING SYSTEM GASKETS - YAMAHA

9-60309 Gasket, Outer Plate Replaces: Yamaha 6H3-44324-A0 Fits: 50-70 HP

!

NEW

9-60541 Gasket, Water Pump Cover Replaces Yamaha 6BX-G4315-01-00 Fits: F4, 2002 & Up

131


OUTBOARD GASKET & GASKET SETS COOLING SYSTEM GASKETS - YAMAHA (CONTINUED)

!

NEW

9-60510 Gasket, Thermostat Replaces: 61A-12414-A0-00 Fits: 20-250 HP 1992-05

9-60511 Gasket, Thermostat Cover Replaces: 6H3-12414-00-00 / 62Y-12414-00-00 Fits: Yamaha 60/70 HP

!

NEW

9-60538 Gasket, Thermostat Replaces: Yamaha 68D-E2414-A0-00 Fits: F2.5, 2003 & Up / F4, 2002 & Up / F6, 2006 & Up

9-60539 Gasket, Thermostat Replaces: Yamaha 682-12414-A1-00 Fits: T9.9/15, 1984 & Up

9-61661 Seal, Valve Stem Replaces: Yamaha K0A-A3722-00-00 Fits: Yamaha F80-115 HP Exhaust

9-61662 Seal, Valve Stem Replaces: Yamaha 51Y-12119-00-00 Fits: Yamaha F2.5-60 HP Intake & Exhaust

!

NEW

9-60540 Gasket, Thermostat Replaces: Yamaha 676-12414-A0-00 For: T40 (T30) Enduro

MISCELLANEOUS GASKETS - YAMAHA

9-60100 9-60100-50 (Bulk Pkg 50) Drain Plug Gasket Replaces Yamaha 90430-08020-00 For: All models 2 per package

9-61660 Seal, Valve Stem Replaces: Yamaha K0A-A3721-00-00 Fits: Yamaha F80-115 HP Intake

!

NEW

9-64415 O2 Sensor Kit Replaces: Yamaha 68F-W1135 Fits: All models with EFI

!

NEW

9-60519 Gasket, Valve Cover Replaces: Yamaha G8D-E11193-A0-00 Fits: F4, 2002 & Up

132

9-60512 Gasket, Breather Replaces: Yamaha 68D-E1169-A0-00 Fits: F4, 2003 & Up

!

NEW

9-60520 Gasket, Valve Cover Replaces: Yamaha 66T-11193-A0-00 Fits: T40 (T30) Enduro

!

NEW

9-60513 Gasket, Breather Replaces: Yamaha 66M-11357-00-00 Fits: F15, 1998 Up / F9.9, 2005 & Up

!

NEW

9-60521 Gasket, Valve Cover Replaces: Yamaha 69M-11193-A0-00 Fits: F2.5, 2003 & Up

!

NEW

9-60518 Gasket, Crankcase Replaces: Yamaha 68D-11351-A0-00 Fits: F4, 2002 & Up

!

NEW

9-60525 Seal, Valve Cover Replaces: Yamaha 66M-11356-00-00 Fits: F15, 1998 & Up / F9.9, 2005 & Up


OUTBOARD GASKET & GASKET SETS MISCELLANEOUS GASKETS - YAMAHA (CONTINUED)

!

NEW

9-60526 Seal, Valve Cover Replaces: Yamaha 35W-11356-00-00 Fits: F25, 1998 & Up

!

NEW

9-76690 O-Ring, Crankshaft Replaces: Yamaha 93210-46M16-00 Fits: T40 (T30) Enduro

!

NEW

9-76689 Seal, Intake Replaces: Yamaha 65W-14198-00-00 Fits: F25, 1998 & Up

!

NEW

9-76692 O-Ring, Air Box Replaces: Yamaha 93210-75M51-00 Fits: T40 (T30) Enduro

!

NEW

9-76693 Seal, Air Box Replaces: Yamaha 93210-31MJ5-00 Fits: F4-9.9, 1999 & Up

!

NEW

9-76691 O-Ring, Camshaft Base Replaces: Yamaha 93210-27ME3-00 Fits: F4-9.9, 1990 & Up (Various Applications)

!

NEW

9-76694 O-Ring, Oil Fill Cap Replaces: Yamaha 93210-24M79 Fits: F2.5-250, 1998 & Up

OIL PAN & PUMP GASKETS - YAMAHA

9-60300 Gasket, Oil Relief Valve Replaces: Yamaha 62Y-13475-00-00 Fits: Yamaha F25, F40, F50, F60, T60, D150, DX150 1995-02

9-60301 Gasket, Oil Pan Replaces: 68T-13475-00-00 Fits: Yamaha T8 2001-03, F6/F8 2001-03

9-60337 Gasket, Oil Pan Replaces: 66K-45123-00-00 Fits: Yamaha T25, F30, F40, F50, T50 2002, VX200-250 2000-02

9-60345 Gasket, Oil Pan Replaces: 62Y-15312-00-00 Fits: Yamaha T50 1996-01, F25 199800, F40 1999, F50 1995-00

9-60346 Gasket, Oil Pan Replaces: 68V-15312-00-00 / 67F-15312-00-00 Fits: Yamaha F80/F100 1999-02

9-60347 Gasket, Oil Pan Replaces: 68V-15312-00-00 Fits: Yamaha F115, LF115 2000-02

9-60348 Gasket, Oil Pan Replaces: 69J-15312-01-00 / 69J-15312-00-00 Fits: Yamaha F200, LF200, F225, LF225 2002

9-60349 Gasket, Oil Pan Replaces: 69W-15312-00-00 Fits: Yamaha T25, F50 2001-02, F30, F40, T50, F60 2002

9-60350 Gasket, Oil Pan Replaces: 6G8-15312-A0-00 Fits: Yamaha FT9.9 1987-89

9-60351 Gasket, Oil Pan Replaces: 6G8-15312-A1-00 Fits: Yamaha FT9.9 1990-96, T9.9 1990-03, F9.9 1987-03

9-60352 Gasket, Oil Pan Replaces: 6G8-15312-B0-00 Fits: Yamaha FT9.9 1984-86, F9.9 1984-86

9-60504 Gasket, Oil Pan Replaces: 67C-15312-00-00 Fits: Yamaha D150 1997-98, DX150 1999-02

133


OUTBOARD GASKET & GASKET SETS EXHAUST GASKETS & SEALS - YAMAHA

9-60312 Gasket, Exhaust Manifold Replaces: 61A-41134-A0-00 Fits: Yamaha 225-250 L, LX, SX, V, VX 1990-2002

9-60313 Gasket, Exhaust Manifold Replaces: 62Y-41133-00-00 Fits: Yamaha T50 1996-01, F25 199800, F40 1999, F50 1995-00

9-60314 Gasket, Exhaust Manifold Replaces: 62Y-41134-01-00 Fits: Yamaha T25, F30, F40, F50, T50, F60, D150, DX150 1999-02

9-60315 Gasket, Exhaust Manifold Replaces: 63V-41133-A1-00 Fits: Yamaha 9.9, 15 1996-03

9-60316 Gasket, Exhaust Manifold Replaces: 63V-41135-00-00 Fits: Yamaha 9.9, 15 1996-03

9-60317 Gasket, Exhaust Manifold Replaces: 64J-41133-10-00 Fits: Yamaha F60 2002

9-60318 Gasket, Exhaust Manifold Replaces: 664-41134-A0-00 Fits: Yamaha 25 HP 1986-87, C25 1990-97, 30 1986, C30 1990-92

9-60319 Gasket, Exhaust Manifold Replaces: 66M-41133-01-00 66M-41133-00-00 Fits: Yamaha F15 1998-03

9-60320 Gasket, Exhaust Manifold Replaces: 676-41133-A0-00 Fits: Yamaha C40 1990-97 2 cyl.

9-60321 Gasket, Exhaust Manifold Replaces: 67C-41133-00-00 Fits: Yamaha T25, F30, F40, F50, T50 2002, D150, DX150 1997-02

9-60322 Gasket, Exhaust Manifold Replaces: 67F-41133-A1-00 Fits: Yamaha F115, LF115 2000-02, F80, F100 1999-02

9-60323 Gasket, Exhaust Manifold Replaces: 67F-41134-A0-00 Fits: Yamaha F115, LF115 2000-02, F80, F100 1999-02

9-60324 Gasket, Exhaust Manifold Replaces: 682-41133-A0-00 Fits: Yamaha 9.9, 15 1984-91

9-60325 Gasket, Exhaust Manifold Replaces: 688-41133-00-00 Fits: Yamaha C75, E75, P75, C80, V85, 90, B90, C90 1992-02

9-60326 Gasket, Exhaust Manifold Replaces: 688-41134-A0-00 Fits: Yamaha C75, E75, P75, C80, V85, 90, B90, C90 1992-02

9-60328 Gasket, Exhaust Manifold Replaces: 69J-41134-A0-00 Fits: Yamaha F200, LF200, F225, LF225 2002

134


OUTBOARD GASKET & GASKET SETS EXHAUST GASKETS & SEALS - YAMAHA CONTINUED

!

NEW

9-60529 Gasket, Exhaust Manifold Reaplces: Yamaha 66T-41133-A0-00 Fits: T40 (T30) Enduro

9-60329 Gasket, Exhaust Manifold Replaces: 69J-41135-A0-00 Fits: Yamaha F200, LF200, F225, LF225 2002

9-60330 Gasket, Exhaust Manifold Replaces: 69J-41136-A0-00 Fits: Yamaha F200, LF200, F225, LF225 2002

9-60332 Gasket, Exhaust Manifold Replaces: 6G8-41133-A0-00 Fits: Yamaha FT9.9 1984-96, T9.9 1990-03, F9.9 1984-03

9-60333 Gasket, Exhaust Manifold Replaces: 6H4-41134-A0-00 Fits: Yamaha 40, P40, C40, 50, P50, C50 1995-02

9-60335 Gasket, Muffler Replaces: 63D-45123-00-00 Fits: Yamaha 40, P40, C40, 50, P50, C50 1995-02

9-60336 Gasket, Muffler Replaces: 663-45123-00-00 Fits: Yamaha T25, F30, F40, F50, T50, F60, D150, DX150 1999-02

9-60338 Gasket, Exhaust Manifold Replaces: 66K-45123-01-00 Fits: Yamaha 225-250 L, LX, SX, 1990-2002

9-60339 Gasket, Muffler Replaces: 67C-45123-00-00 Fits: Yamaha T25, F30, F40, F60 2002, D150, DX150 1997-02

9-60340 Gasket, Muffler Replaces: 67F-45123-00-00 Fits: Yamaha F80/F100 1999-02

9-60341 Gasket, Muffler Replaces: 688-45123-00-00 Fits: Yamaha C75, E75, P75, C80, V85, 90, B90, C90 1992-02

9-60342 Gasket, Muffler Replaces: 68V-45123-00-00 Fits: Yamaha F115, LF115 2000-02

9-60343 Gasket, Muffler Replaces: 69J-45123-00-00 Fits: Yamaha F200, LF200, F225, LF225 2002

9-60344 Gasket, Muffler Replaces: 6H3-45123-00-00 Fits: Yamaha 60, C60, P60, 70, C70 1992-02

9-60398 Gasket, Exhaust Manifold Replaces: 6H3-45123-00-00 Fits: Yamaha B115 1998-99

!

NEW

9-60503 Gasket, Exhaust Manifold Replaces: 6G5-41134-A1-00 Fits: Yamaha V6 2-stroke 1984-02

9-60530 Gasket, Exhaust Outer Replaces: Yamaha 66M-41114-01-00 Fits: F9.9/15, 2005 & Up

9-60399 Gasket, Exhaust Manifold Replaces: 6E5-41135-A0-00 Fits: Yamaha V6 2-stroke 1984-02

!

NEW

9-60531 Gasket, Exhaust Outer Replaces: Yamaha 65W-41114-01-00 Fits: F25

9-60500 Gasket, Muffler Replaces: 6E5-45123-00-00 Fits: Yamaha V6 2-stroke 1984-02

!

NEW

9-60532 Gasket, Exhaust Outer Replaces: Yamaha 66T-41114-A0-00 Fits: T40 (T30) Enduro

135


OUTBOARD GASKET & GASKET SETS POWERHEAD & UPPER CASE GASKETS - YAMAHA

9-60353 Gasket, Upper Casing Replaces: 61A-45114-A0-00 Fits: Yamaha 225-250 L, LX, SX, V, VX 1990-2002

9-60354 Gasket, Upper Casing Replaces: 63D-45114-A0-00 Fits: Yamaha 40, P40, C40, 50, P50, C50 1995-02

9-60355 Gasket, Upper Casing Replaces: 63V-45113-A1-00 Fits: Yamaha 9.9, 15 1996-03

9-60356 Gasket, Upper Casing Replaces: 66M-45113-00-00 Fits: Yamaha F15 1998-03

9-60357 Gasket, Upper Casing Replaces: 66M-45115-00-00 Fits: Yamaha F15 1998-03

9-60358 Gasket, Upper Casing Replaces: 676-45114-A0-00 Fits: Yamaha C40 1990-97 2 cyl.

9-60359 Gasket, Upper Casing Replaces: 67F-45113-00-00 Fits: Yamaha F115, LF115 2000-02, F80, F100 1999-02

9-60360 Gasket, Upper Casing Replaces: 682-45113-A1-00 Fits: Yamaha 9.9, 15 1984-91

9-60361 Gasket, Upper Casing Replaces: 688-45114-A1-00 Fits: Yamaha C75, E75, P75, C80, V85, 90, B90, C90 1992-02

9-60362 Gasket, Upper Casing Replaces: 697-45114-A0-00 Fits: Yamaha E48 1995-00, C55 1989-95

9-60366 Gasket, Upper Casing Replaces: 6H3-45114-00-00 Fits: Yamaha 60, C60, P60, 70, C70 1992-02

!

NEW

9-60527 Gasket, Powerhead Replaces: Yamaha 67D-45113-A0-00 Fits: F4, 1999 & Up

136

9-60363 Gasket, Upper Casing Replaces: 69J-45113-00-00 Fits: Yamaha F200, LF200, F225, LF225 2002

9-60501 Gasket, Upper Casing Replaces: 6G5-45114-A1-00 Fits: Yamaha V6 2-stroke 1984-02

!

NEW

9-60528 Gasket, Powerhead Replaces: Yamaha 66T-45113-A0-00 Fits: T40 (T30) Enduro

9-60364 Gasket, Upper Casing Replaces: 6G8-45113-A0-00 Fits: Yamaha FT9.9 1984-96, T9.9 1990-96, F9.9 1984-96

9-60505 Gasket, Upper Casing Replaces: 6G5-45114-A1-00 Fits: Yamaha D150 1997-98, DX150 1999-02

!

NEW

9-60536 Gasket, Powerhead Replaces: Yamaha 65W-11351-10-00 Fits: F25, 2003 & Up

9-60365 Gasket, Upper Casing Replaces: 6G8-45113-A1-00 Fits: Yamaha T9.9 1997-03, F9.9 1987-89, F9.9 1997-03

9-60396 Gasket, Powerhead Replaces: Yamaha 6G5-45113-A1-00 Fits: V-4/V-6

!

NEW

9-60537 Gasket, Powerhead Replaces: Yamaha 66M-11351-10-00 Fits: F9.9/15, 2005 & Up


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - YAMAHA

9-64400 Powerhead Gasket Set Replaces: Yamaha 6K7-W0001-A4-00 Fits: P150/P175 1994-95, P200 1991-95, V-6 Excell 1987-89, 225 1990-95

9-64401 Powerhead Gasket Set Replaces: Yamaha 6H4-W0001-A1-00 Fits: 3 cyl. 40/50 1984-Up

9-64402 Powerhead Gasket Set Replaces: Yamaha 6H3-W0001-A0-00 Fits: 3 cyl. 60/70

9-64403 Powerhead Gasket Set Replaces: Yamaha 6H3-W0001-01-00 Fits: 60/70

9-64404 Powerhead Gasket Set Replaces: Yamaha 6H1-W0001-A0-00 Fits: 3 cyl. 75-90 1984-Up

9-64405 Powerhead Gasket Set Replaces: Yamaha 6G5-W0001-A3-00 Fits: V-6 90 deg. 1984-98

9-64406 Powerhead Gasket Set Replaces: Yamaha 6F3-W0001-A4-00 Fits: V-4 1986-Up

9-64407 Powerhead Gasket Set Replaces: Yamaha 688-W0001-A0-00 Fits: C85

9-64408 Powerhead Gasket Set Replaces: Yamaha 682-W0001-A5-00 Fits: 15

9-64409 Powerhead Gasket Set Replaces: Yamaha 61T-W0001-02 Fits: C30

9-64410 Powerhead Gasket Set Replaces: Yamaha 61A-W0001-A1-00 Fits: V-6 76 Deg.

9-64411 Gasket, Set Powerhead Replaces: Yamaha 6N6-W0001-A3 Fits: V-4 115hp 2000+

See page 138-139 for applications charts

137


OUTBOARD GASKET & GASKET SETS POWERHEAD GASKET SETS - YAMAHA CONTINUED

9-64412 Gasket, Set Powerhead Replaces: Yamaha 68F-W0001-01 Fits: V-6 90 Degree HPDI

!

NEW

9-64416 Gasket, Set Powerhead Replaces: Yamaha 68D-WE001-01-00 Fits: F4, 2005 & Up

9-64413 Gasket, Set Powerhead Replaces: Yamaha 67H-W0001-00 Fits: V-6 90Degree 2000+

!

9-64414 Gasket, Set Powerhead Replaces: Yamaha 65L-W0001-00 Fits: 200/225/250 76 Degree 2000+

!

NEW

NEW

9-64417 Gasket, Set Powerhead Replaces: Yamaha 66M-W0001-01-00 Fits: F15, 2001-04

9-64418 Gasket, Set Powerhead Replaces: Yamaha 65W-W0001-02-00 Fits: F25, 2003-04

!

NEW

9-64419 Gasket, Set Powerhead Replaces: Yamaha Fits: T40 (T30) Enduro

YAMAHA OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP F4 (4-stroke) 9.9/15 9.9/15 9.9/15 9.9 (4-stroke) F9.9/15 (4-stroke) F15 (4-stroke) 15 F25 (4-stroke)(2 cyl) F25 (4-stroke) 25 30

138

Years 1999 & Up FMH B/D 1988-93 1985-90 2005 & Up 2001-04 1992-93 2005 & Up 2003-04 1984-87 1984-86

Head Gaskets 9-63967 9-63955 9-63957 9-63962 9-63964 9-63966 — — 9-63968 — 9-63960 9-63960

Powerhead Gasket Set 9-64416 — — — — — 9-64417 9-64408 — 9-64418 — —


OUTBOARD GASKET & GASKET SETS YAMAHA OUTBOARD HEAD GASKETS & POWERHEAD GASKET SETS HP 30 C30 C30 CV30 40/50 40/50 40/50 C40 CV40 T40 ( T30) ENDURO P50 P50 P50 C55 CV55 P60 P60 70 70 C85 CV85 90 115 (6E5) 115 115 115 (6E5) 115 115 (6N6) 115 C115 P115 L130 (6L6, 6L1) L130 (6N4, 6N7) C150 L150 P150 P150 P150 150/175/200 150/L150/P150 175 (6R3) P175 (62H) P200 L200 L200 200 / 225 / 250 76˚ V6 V6 Special V6 Excel 225 (2.6L) 225/L225 (3.1L) 250/L250

Years 1987-97 1989-92 1997 1989 1984-88 1989-91 1992-93 1990-97 1990 — 1987-88 1989-91 1992-93 1989-91 1989 1991 1992-93 1984-91 1992-93 1989-91 1989-93 1984-93 1984 1986 1989-91 1987-91 1992-99 1992-97 2000 & Up 1991-95 1993-96 1988-91 1994-99 1996-99 1986-89 1986-89 1990-93 1994-95 1984-89 1990-95 1990-94 1994-95 1991-94 1986-89 1990-95 1997-2001 1984-86 1987-89 1990-95 1994-96 1990-96

Head Gaskets 9-63965 9-63960 9-63954 9-63953 9-63953 9-63953 9-63953 9-63956 9-63956 — 9-63953 9-63953 9-63953 9-63961 9-63961 9-63952 — 9-63952 — 9-63958 9-63958 9-63958 9-63959 9-63959 9-63959 9-63959 9-63959 9-63959 — 9-63959 9-63959 9-63959 9-63959 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63951 9-63950 9-63951 9-63951 9-63951 9-63950 9-63950

Powerhead Gasket Set — — 9-64409 — 9-64401 9-64401 — — — 9-64419 9-64401 9-64401 — — — 9-64402 9-64403 9-64402 9-64403 9-64407 9-64407 9-64404 — 9-64406 9-64406 9-64406 — — 9-64411 9-64406 — 9-64406 — 9-64405 9-64405 9-64405 — 9-64400 9-64405 — — 9-64400 9-64400 9-64405 — 9-64414 9-64405 9-64400 9-64400 9-64410 9-64410

139


OUTBOARD LOWER UNIT PARTS LOWER UNIT SEAL KITS - CHRYSLER/FORCE

9-74207 Seal Kit, Gear Housing Replaces: Chrysler/Force FK1203-1 For: 85-150 Force OB & L Drives

LOWER UNIT SEAL KITS - HONDA

9-74000 Seal Kit, Gear Housing Replaces: Honda For: BF75/90

9-74001 Seal Kit, Gear Housing Replaces: Honda For: BF115/130

9-74002 Seal Kit, Gear Housing Replaces: Honda For: BF35/40/45/50

LOWER UNIT SEAL KITS - JOHNSON/EVINRUDE

9-74100 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 396350 For: 9.9/15

9-74101 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 396351 For: 20/25/30/35

9-74102 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 396355 For: 40/48/50/55/60/75

9-74103 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5000309 / 396349 For: 50/60/65/70/75

9-74104 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 433550 For: 40/48/50

9-74105 Seal Kit, Gear Housing Replaces: Johnson/Evinrude For: 18/20/25

9-74106 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5000411 / 439141 For: Most V-4/V-6

9-74107 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5032167 / Suzuki 25700-95D00 For: Johnson 4-stroke 25/30 Suzuki DF25/30, DT25C/30C

9-74108 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5030973 / Suzuki 25700-87E00 For: Johnson 4-Stoke 60/70, Suzuki DT60/70 & V-4

9-74109 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5033798 / Suzuki 25700-90J01 For: Johnson 4-stroke 90/115, Suzuki DF90/115

9-74110 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5033922 / Suzuki 25700-92J00 For: Johnson 4-stroke 140, Suzuki DF140

9-74111 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 5031456 / Suzuki 25700-94400 For: Johnson 4-stroke 40/50, Suzuki DF40/50, DT40C

140


OUTBOARD LOWER UNIT PARTS LOWER UNIT SEAL KITS - JOHNSON/EVINRUDE CONTINUED

9-74112 Seal Kit, Gear Housing Replaces: Johnson/Evinrude 396352 Fits: 25 1984, 25 com 1985-up, 281985-98

9-74113 Seal Kit, Gear Housing Replaces: Johnson/Evinrude Fits: 90/100/115 1973-83

9-74114 Seal Kit, Gear Housing Replaces: Johnson/Evinrude Fits: 85/100 1971-72

9-74115 Seal Kit, Gear Housing Replaces: Johnson/Evinrude Fits: 25 1979-82

LOWER UNIT SEAL KITS - MERCURY/MARINER/FORCE

9-74212 Seal Kit, lower unit Replaces: Mercury 26-77066A1 Fits: 4(1 cyl), 4.5, 7.5 & 9.8hp

9-74503 Seal Kit, Gear Housing Replaces: Mariner 27-96324M For: 4A & 5C models

9-74529 Seal Kit, Gear Housing Replaces: Mariner 27-11655M For: 6C, 6D, & 8C models

9-74501 Seal Kit, Gear Housing Replaces: Mariner 27-99049M For: 9.9C & 15C models

!

NEW

9-74802 Seal Kit, lower unit Replaces: Mercury 27-803728A02 Fits: 9.9 4-stroke bigfoot

9-74805 Seal Kit, lower unit Replaces: Mercury 27-804908A00 Fits: F8/9.9 s/n 0R042475 & Up

9-74210 Seal Kit, lower unit Replaces: Mercury 26-41365A3 Fits: 6-9.9hp 2-stroke & 15hp 4-stroke

9-74803 Seal Kit, lower unit Replaces: Mercury 27-804908A1 Fits: 25/30 EFI 4-stroke

9-74211 Seal Kit, lower unit Replaces: Mercury 26-43035A05 Fits: 30-40hp Carb (3 cyl) & 40-60hp (4 cyl) EFI 4-stroke

9-74514 Seal Kit, Gear Housing Replaces: Mariner 27-95660T For: 30A models

9-74516 Seal Kit, Gear Housing Replaces: Mariner 27-92648M For: W48, 55, W-55 & 60 models

9-74518 Seal Kit, Gear Housing Replaces: Mariner 27- 94533M For: 40B & 40C models

9-74200 Seal Kit, Gear Housing Replaces: Mercury/Force 26-43035A4 For: 30/40/45/50/60 Bigfoot, 70/75/80/90/100/115/125

9-74201 Seal Kit, Gear Housing Replaces: Mercury 26-89238A 2 For: 135/150/175/200

9-74202 Seal Kit, Gear Housing Replaces: Mercury 26-79831A 1 For: 35/40/45/50/60/70

9-74203 Seal Kit, Gear Housing Replaces: Mercury 26-55682A 1 For: 75/80/85/90/115/140/150/175/200/225

141


OUTBOARD LOWER UNIT PARTS LOWER UNIT SEAL KITS - MERCURY/MARINER/FORCE

9-74204 Seal Kit, Gear Housing Replaces: Mercury/Force 26-814669A2 For: 50/55/60

9-74205 Seal Kit, Gear Housing Replaces: Mercury/Force 26-85090A2 For: 18/20/25

(CONTINUED)

9-74206 Seal Kit, Lower Unit Replaces: Mercury 26-816575A3 Fits: 225 hp V-6 and Mercruiser Alpha Gen II

9-74208 Seal Kit, Gear Housing Replaces: Mercury 26-816575A4 For: 3.0L, V200, V225, V250 w/C-3 casting

9-74209 Seal Kit, Gear Housing Replaces: Mercury 26-816575A5 For: 3.0L, V200, V225, V250 w/C-2 casting

LOWER UNIT SEAL KITS - NISSAN/TOHATSU

9-74800 Seal Kit, lower unit Replaces: 3B7-87321-2M Fits: Tohatsu/Nissan 90HP

9-74801 Seal Kit, lower unit Replaces: 3C7-87321-2M Fits: Tohatsu/Nissan 120-140HP

9-74802 Seal Kit, lower unit Replaces: Tohatsu/Nissan 398-87321-2M Fits: 9.9C-18D

9-74803 Seal Kit, lower unit Replaces: Tohatsu/Nissan 346-87321-6M Fits: 25-30hp

9-74109 Seal Kit, Gear Housing Replaces: Suzuki 25700-90J01 For: Suzuki DF90/115

9-74110 Seal Kit, Gear Housing Replaces: Suzuki 25700-92J00 For: Suzuki DF140

!

NEW

9-74804 Seal Kit, lower unit Replaces: Tohatsu/Nissan 3F3-87321-1M Fits: 60B, 60C, 70B & 70C

9-74805 Seal Kit, lower unit Replaces: Nissan/Tohatsu 3B2-87321-0 Fits: F8/9.9

LOWER UNIT SEAL KITS - SUZUKI

9-74107 Seal Kit, Gear Housing Replaces: Suzuki 25700-95D00 For: Suzuki DF25/30, DT25C/30C

142

9-74108 Seal Kit, Gear Housing Replaces: Suzuki 25700-87E00 For: Suzuki DT60/70 & V-4


OUTBOARD LOWER UNIT PARTS LOWER UNIT SEAL KITS - SUZUKI (CONTINUED)

9-74111 Seal Kit, Gear Housing Replaces: Suzuki 25700-94400 For: Suzuki DF40/50, DT40C

9-74700 Seal Kit, Gear Housing Replaces: Suzuki 25700-87D00 For: V-6 2-stoke 1989-2003

9-74701 Seal Kit, Gear Housing Replaces: Suzuki 25700-94500 For: DT115/140

LOWER UNIT SEAL KITS - YAMAHA

9-74702 Seal Kit, Gear Housing Replaces: Suzuki 25700-94700 For: DT55/65

9-74703 Seal Kit, Gear Housing Replaces: Suzuki 25700-95501 For: DT75/85

REVISED CONTENTS WITH LOWER PRICING!

Mallory Marine Yamaha Lower Unit Seal Kits contain ONLY the highest quality parts needed to seal the lower unit. Unlike the OEM kits which may contain expensive powerhead, leg and oil pan gaskts which are not necessary when just sealing a lower unit. Because of this the OEM part number given is for reference only.

9-74500 Seal Kit, Gear Housing Replaces: Yamaha 67C-W0001-21-00 For: T25 2001-05, F30 2002, F40 2002-05 3cyl.

9-74504 Seal Kit, Gear Housing Replaces: Yamaha 6H3-W0001-22-00 For: 60 2002, C60 1996-01, E60 1995-00, P60 1992-99, 70 1992-02

9-74508 Seal Kit, Gear Housing Replaces: Yamaha 63V-W0001-22-00 For: 9.9/15 2001-05

9-74512 Seal Kit, Gear Housing Replaces: Yamaha 66K-W0001-20-00 For: V200/V225 1998-99, VX200/VX225 2000-02, VX250 2002

9-74501 Seal Kit, Gear Housing Replaces: Yamaha 683-W0001-C1-00 For: 9.9/15 1984-91

9-74505 Seal Kit, Gear Housing Replaces: Yamaha 61N-W0001-E1-00 For: C30 1993-97

9-74509 Seal Kit, Gear Housing Replaces: Yamaha 64J-W0001-20-00 For: T50 1996-00

9-74513 Seal Kit, Gear Housing Replaces: Yamaha 66M-W0001-20-00 For: F15 1998-05

9-74502 Seal Kit, Gear Housing Replaces: Yamaha 688-W0001-22-00 For: C75 1994-99, E751995-00, P75 199699, C80 1997, C85 1992-96 90 1992-05, B90 1998-99, C90 1997-01

9-74506 Seal Kit, Gear Housing Replaces: Yamaha 63D-W0001-20-00 For: 40/50 1995-05, P40 1998, P50 1995-96, C40 1997-02 3 cyl, C50 1999-01, P40 1998

9-74510 Seal Kit, Gear Housing Replaces: Yamaha 65L-W0001-C0-00 For: 225/L225 1997-99 3.1L, 250/ L250 1997-99, SX225/SX250 200002, LX225/LX250 2000-02

9-74514 Seal Kit, Gear Housing Replaces: Yamaha 689-W0001-C2-00 For: 25 hp 1986-87, C25 1990-91, 30 1986, C30 1990-91

9-74503 Seal Kit, Gear Housing Replaces: Yamaha 6E0-W0001-C1-00 For: 4 hp 1984-99, F4 1999-05, 5 hp 1984-02

9-74507 Seal Kit, Gear Housing Replaces: Yamaha 63V-W0001-21-00 For: 9.9/15 1996-00

9-74511 Seal Kit, Gear Housing Replaces: Yamaha 65W-W0001-20-00 For: F25 1998-00

9-74515 Seal Kit, Gear Housing Replaces: Yamaha 68V-W0001-20-00 For: F115/LF115 2000-05

See page 146-148 for applications charts

143


OUTBOARD LOWER UNIT PARTS LOWER UNIT SEAL KITS - YAMAHA

(CONTINUED)

REVISED CONTENTS WITH LOWER PRICING!

9-74516 Seal Kit, Gear Housing Replaces: Yamaha 698-W0001-21-00 Fits: C55 1992-95

9-74520 Seal Kit, Gear Housing Replaces: Yamaha 6G8-W0001-C0-00 Fits: FT9.9 1984-86

9-74524 Seal Kit, Gear Housing Replaces: Yamaha 6G9-W0001-C0-00 Fits: F9.9 1984-86

9-74528 Seal Kit, Gear Housing Replaces: Yamaha 6L2-W0001-C3-00 Fits: 20 HP 1996-97, 25 HP 1988-05 2 cyl.

9-74517 Seal Kit, Gear Housing Replaces: Yamaha 69J-W0001-20-00 Fits: F200/LF200 2002, F225/LF225 2002

9-74521 Seal Kit, Gear Housing Replaces: Yamaha 6G8-W0001-C2-00 Fits: FT9.9 1987-89

9-74525 Seal Kit, Gear Housing Replaces: Yamaha 6G9-W0001-C2-00 Fits: F9.9 1987-89

9-74529 Seal Kit, Gear Housing Replaces: Yamaha 6N0-W0001-20-00 Fits: 8 HP 1997-05

9-74518 Seal Kit, Gear Housing Replaces: Yamaha 6A0-W0001-22-00, 6A0-W0001-21-00 Fits: C40 1995-97 2 cyl.

9-74522 Seal Kit, Gear Housing Replaces: Yamaha 6G8-W0001-C4-00 Fits: FT/T9.9 1990-96

9-74526 Seal Kit, Gear Housing Replaces: Yamaha 6G9-W0001-C4-00 Fits: F9.9 1990-96

9-74530 Seal Kit, Gear Housing Replaces: Yamaha 6A1-W0001-23-00 Fits: 2 HP 1989-02

9-74519 Seal Kit, Gear Housing Replaces: Yamaha 6A0-W0001-C0-00 Fits: C40 1990-91 2 cyl.

9-74523 Seal Kit, Gear Housing Replaces: Yamaha 6G8-W0001-C6-00 Fits: T9.9 1997-05

9-74527 Seal Kit, Gear Housing Replaces: Yamaha 6G9-W0001-C6-00 Fits: F9.9 1997-05

9-74531 Seal Kit, Gear Housing Replaces: Yamaha 6A1-W0001-22-00 Fits: 2 HP 1986-88

9-74532 Seal Kit, Gear Housing Replaces: Yamaha 62Y-W0001-22-00 Fits: F50 2002-04

9-74536 Seal Kit, Gear Housing Replaces: Yamaha 64J-W0001-21-00 Fits: T50 2001

9-74539 Seal Kit, Gear Housing Replaces: Yamaha 6G5-W0001-C1-00 Fits: Most V-6 1984-05 (see application chart)

9-74542 Seal Kit, Gear Housing Replaces: Yamaha 66Y-W0001-20-00 Fits: B115 198-99

144

See page 146-148 for applications charts


OUTBOARD LOWER UNIT PARTS LOWER UNIT SEAL KITS - YAMAHA

(CONTINUED)

REVISED CONTENTS WITH LOWER PRICING!

9-74533 Seal Kit, Gear Housing Replaces: Yamaha 62Y-W0001-21-00 Fits: F50 2001

9-74537 Seal Kit, Gear Housing Replaces: Yamaha 64J-W0001-22-00 Fits: T50 2002-04

9-74540 Seal Kit, Gear Housing Replaces: Yamaha 62Y-W0001-20-00 Fits: F40 1999 4 cyl., F50 1995-00

9-74543 Seal Kit, Gear Housing Replaces: Yamaha 67C-W0001-20-00 Fits: F30 2001, F40 2001-01. 3cyl.

9-74534 Seal Kit, Gear Housing Replaces: Yamaha 69G-W0001-20-00 Fits: T8 2001-05

9-74538 Seal Kit, Gear Housing Replaces: Yamaha 69W-W0001-20-00 Fits: F60 2002-04

9-74541 Seal Kit, Gear Housing Replaces: Yamaha 65N-W0001-20-00 Fits: D150 1997-98, DX150 1999-02

9-74544 Seal Kit, Gear Housing Replaces: Yamaha 68T-W0001-20-00 Fits: F6/F8 2001-03

!

NEW

9-74535 Seal Kit, Gear Housing Replaces: Yamaha 67F-W0001-20-00 Fits: F75/90 2003-05, F80/F100 1999-02

9-74545 Seal Kit, Gear Housing Replaces: Yamaha 6H3-W0001-02-00 Fits: C70 2000-01

9-74546 Seal Kit, lower unit Replaces: Yamaha Fits: T40 (T30) Enduro International Series

CHRYSLER/FORCE OUTBOARD SEAL KIT APPLICATIONS Model/HP

Years

Seal Kit #

Model/HP

Years

Seal Kit #

25

1996-97

9-74205

90 L Drive

1990-91

9-74207

70

1991-95

9-74204

120

1990-94

9-74207

75

1996-98

9-74204

120

1995-99

9-74200

75

1999

9-74200

125 D/E

1989

9-74207

85 L Drive

1989

9-74207

125 L Drive

1989

9-74207

90

1990-94

9-74207

150

1989-94

9-74207

90

1995-99

9-74200

HONDA OUTBOARD SEAL KIT APPLICATIONS Model/HP

Years

Seal Kit #

Model/HP

Years

Seal Kit #

BF35/40

ALL

9-74002

BF75/90

ALL

9-74000

BF45/50

ALL

9-74002

BF115/130

ALL

9-74001

145


OUTBOARD LOWER UNIT PARTS JOHNSON/EVINRUDE OUTBOARD SEAL KIT APPLICATIONS Model/HP 9.9/15 9.9/15 (4-stroke)

Years 1974 & Up 1994 - 2001

Seal Kit # 9-74100 9-74100

18 20 20 20 25 25 25 25 25 COM 25 (D suffix) 25 (4-stroke) 28 30 30 (4-stroke) 35 40 40 40 E-TEC 40 (4-stroke) 48 48 50 50 50 (3cyl) 50 E-TEC 50 (4-stroke) 55 60 (2cyl) 60 (3cyl) 60 (4-stroke) 65 / 70 70 (4-stroke) 75 75 (small gearcase)

1958 - 73 1966 - 73 1979 - 82 1985 - Up 1968-78 1979-82 1984 1985 - Up 1985 & UP 1990 - 95 2001 - Up 1985-98 1976 - Up 2001 - Up 1977 - 92 1976 - 88 1989 - Up 2004 - 05 1999 - Up 1976 -88 1989 - 96 1976 - 88 1989 - Up 1978 - 01 2004 - 05 1999 - Up 1976 -88 1976 - 88 1978 - 01 2001 - Up 1978 - 01 2001 - Up 1978 - 01 1976 - 88

9-74105 9-74105 9-74105 9-74101 9-74105 9-74115 9-74112 9-74101 9-74112 9-74104 9-74107 9-74112 974101 9-74107 9-74101 9-74102 9-74104 9-74103 9-74111 9-74102 9-74104 9-74102 9-74104 9-74103 9-74103 9-74111 9-74102 9-74102 9-74103 9-74108 9-74103 9-74108 9-74103 9-74102

Model/HP 85 (Large Prop Shaft) 85 85 88 90 90 90 (4-stroke) 100 100 (Large Prop Shaft) 100 100 100 Com 110 110 115 115 115 (4-stroke) 120 125 (Large Prop Shaft) 125 125 Com 135 140 140 140 (4-stroke) 150 155 Com 175 185 200 225 235 250 300 V-4 & V-6 OMC Sea Drive 75 - 250 E-TEC

Years 1971-72 1973-83 1991 - 95 1985 - Up 1973-83 1985 - Up 2003 - Up 1971-72 1971-72 1973-83 1991 - 92 1984 - 95 1973-83 1985 - Up 1973-83 1985 - Up 2003 - Up 1985 - Up 1971-72 1991 - 93 1991 - 93 1973-83 1973-83 1985 - Up 2003 - Up 1978 - 95 1984 - 93 1977 - 95 1991 - 93 1976 - 95 1991 - 95 1977 - 86 1991 - 95 1991 - 95 All 2004 - 05

Seal Kit # 9-74114 9-74113 9-74106 9-74106 9-74113 9-74106 9-74109 9-74114 9-74114 9-74113 9-74106 9-74106 9-74113 9-74106 9-74113 9-74106 9-74109 9-74106 9-74114 9-74106 9-74106 9-74113 9-74113 9-74106 9-74110 9-74106 9-74106 9-74106 9-74106 9-74106 9-74106 9-74106 9-74106 9-74106 9-74106 9-74106

MARINER (JAPANESE MODELS) OUTBOARD SEAL KIT APPLICATIONS Model/HP 4A (M) 4A (ML) 5C (ML) 6C (M) 6C (ML) 6D (M) 6D (ML) 8C (M) 8C (ML) 8C (MUL) 9.9C (M) 9.9C (ML) 9.9C (E) 9.9C (EL) 15C (M) 15C (ML) 15C (E)

146

S/N (6E0) 001011 & Up (6E0) 300101 & Up (6E3) 400101 & Up (6H8) 000317 & Up (6H8) 300171 & Up (6H6) 001302 & Up (6H6) 300406 & Up (6G1) 007990 &Up (6G1) 305951 & Up (6G1) 700388 & Up (682) 023106 & Up (682) 328486 & Up (682) 250801 & Up (682) 551716 & Up (682) 013276 & Up (682) 312686 & Up (682) 250806 & Up

Seal Kit # 9-74503 9-74503 9-74503 9-74529 9-74529 9-74529 9-74529 9-74529 9-74529 9-74529 9-74501 9-74501 9-74501 9-74501 9-74501 9-74501 9-74501

Model/HP 15C (EL) 20C (ML) 20C (E) 20C (EL) 25C (M) 25C (ML) 25C (E) 25C (EL) 30A (M) 30A (ML) 30A (E) 30A (EL) 40B (M) 40B (ML) 40B (E) 40B (EL) 40C (M)

S/N (682) 551256 & Up (6A9) 306543 & Up (6A9) 250820 & Up (6A9) 550694 & Up (695) 023896 & Up (695) 318174 & Up (695) 253862 & Up (695) 555960 & Up (689) 022059 & Up (695) 321377 & Up (695) 105325 & Up (695) 411947 & Up (676) B000106 &Up (676) B300101 &Up (676) B100461 &Up (676) B400420 &Up (676) B000106 &Up

Seal Kit # 9-74501 9-74514 9-74514 9-74514 9-74514 9-74514 9-74514 9-74514 9-74514 9-74514 9-74514 9-74514 9-74518 9-74518 9-74518 9-74518 9-74518


OUTBOARD LOWER UNIT PARTS MARINER (JAPANESE MODELS) OUTBOARD SEAL KIT APPLICATIONS (CONTINUED) Model/HP 40C (ML) 40C (E) 40C (EL) W-48 (M) W-48 (ML) 55 (M) 55 (ML)

S/N (676) B300126 &Up (676) B100101 &Up (676) B400231 &Up (670) 002161 & Up (670) 311996 & Up (663) 02731 & Up (663) 34926 & Up

Seal Kit # 9-74518 9-74518 9-74518 9-74516 9-74516 9-74516 9-74516

Model/HP 55 (E) 55 (EL) W55 (ML) 60 (E) 60 (EL) 60 (E) 60 (EL)

S/N (663) 004041 & Up (663) 315379 & Up (663) 578278 & Up (675) 001171 & Up (675) 304181 & Up (6F0) 000101 & Up (6F0) 300311 & Up

Seal Kit # 9-74516 9-74516 9-74516 9-74516 9-74516 9-74516 9-74516

MERCURY OUTBOARD SEAL KIT APPLICATIONS Model/HP 4 (1 cyl) 4.5 (1 cyl) 7.5 6/8 F8/9.9 4-stroke 8 4-stroke (Bodense) 9.8 9.9 / 15 9.9 / 15 4-stroke (non-Bigfoot) 15 (Super 15) 15 4-Stroke (Bigfoot) 18 20 25 25 (3 cyl. Lightning) 30 4-Stroke (Bigfoot) 30-40 Carb 4-Stroke (3 cyl) 35 40 (2 Cyl) 40 (4 Cyl) 40 4-Stroke (3 Cyl. Bigfoot) 40 carb 4-Stroke (3 Cyl. long shaft) 40 EFI 4-Stroke (4 Cyl.) 1.83:1 40 4-Stroke (4 Cyl. Bigfoot) 40 4-Stroke (4 Cyl.) 1.83:1 40 - 60 EFI 4-Stroke (4 cyl) 2.31:1 45 (4 Cyl.) 45 4-Stroke (4 Cyl.) 50 (4 Cyl) 50 (3 Cyl.) 50 (3 Cyl.) 50 4-Stroke (4 Cyl. Bigfoot) 2.31:1 50 4-Stroke (4 Cyl.) 1.83:1 50 EFI 4-Stroke (4 Cyl.) 1.83:1 55 (3 Cyl.) 1.64:1 55 (3 Cyl.) Bigfoot 2.33:1 60 (3 Cyl.) 60 (3 Cyl.) 60 (3 Cyl. Bigfoot) 60 4-Stroke (4 Cyl.) 60 4-Stroke (4 Cyl. Bigfoot) 60 EFI 4-Stroke (4 Cyl.) 1.83:1 70 (3 Cyl.) 70 (3 Cyl.) 75 (3 Cyl.) 75 (4 Cyl) 75 4-Stroke

S/N 5595532 - 0A809600 4107220 & Up 4851693 & Up 0A197112 & Up 0R042475 & Up 0G760300 - 0T178499 4839254 & Up 0A197112 & Up 0G760300 & Up 0B238464 & Up 0G590000 & Up 6443973 & Up 6443973 & Up 6416713 & Up 0E268781 & Up 0G760300 - 0T408999 0T625303 & Below 6445653 & Up 4860103 - 6445652 0C159200 - 0G589999 0G760300 - 0T408999

Seal Kit # 9-74212 9-74212 9-74212 9-74210 9-78405 9-74210 9-74212 9-74210 9-72410 9-74205 9-74205 9-74205 9-74205 9-74205 9-74205 9-74200 9-74211 9-74202 9-74202 9-74202 9-74202

1B227000 - Up

9-74204

0T409000 - Up 0T178500-0T598999 0T178500-0T598999

9-74204 9-74200 9-74204

0T625303 & Below

9-74211

5531630 & Up 0G231123 - 0T178499 4357640 & Up 6428681 - 0D000749 0D000750 - 0G589999

9-74202 9-74200 9-74202 9-74202 9-74204

0G231123 & Up

9-74200

0T178500 & Up 0T409000 - Up 0D000750 & Up 0D000750 & Up 6428681 - 0D000749 0D000750 & Up 0D000750 & Up 0T178500 & Up 0T178500 & Up 0T409000 - Up 4571652 - 0A996141 0A996142 - 0C221999 0C222000 & Up 6432901 - 0B122929 0G960500 & Up

9-74204 9-74204 9-74204 9-74200 9-74202 9-74204 9-74200 9-74204 9-74200 9-74204 9-74202 9-74200 9-74200 9-74203 9-74200

Model/HP

S/N

Seal Kit #

75 EFI 4-Stroke 75 DFI (3 Cyl. 1.5L) 80 (4 Cyl) 80 (3 Cyl.) 80 EFI 4-Stroke 90 (6 Cyl.) 90 (3 Cyl.) 90 DFI (3 Cyl. 1.5L) 90 4-Stroke 90 EFI 4-Stroke 100 (4 Cyl.) 100 EFI 4-Stroke 115 (6 Cyl.) 115 (4 Cyl.) V-115 DFI 115 DFI (3 Cyl. 1.5L) 115 EFI (4-Stroke) 125 (4 Cyl.) 140 (6 Cyl.) V-135 V-135 Optimax DFI V-140 (International) V-150, 150XR2 V-150 (carb) V-150, XR4, Mag II V-150, XR6, Mag III V-150 EFI V-150 EFI 2.5L V-150 Optimax DFI V-175 V-175 (Carb & EFI) V-175 Optimax DFI V-200 V-200 (Carb & EFI) 2.5L V-200 EFI 3.0L V-200 DFI V-200 DFI V-220 V-225 V-225 V-225 3.0L carb V-225 3.0L carb V-225 EFI 3.0L V-225 EFI 3.0L V-225 DFI V-225 EFI 4-Stroke V-225 Pro XS V-250 EFI 3.0L V-250 EFI 3.0L

1B366823 & Up 0T980000 & Up 4831999 - 6432900 0A996142 - 0C221999 1B227000 & Up 4845301 - 0A996141 0A996142 & Up 0T980000 & Up 0G960500 & Up 1B172291 & Up 0B209468 & Up 1B227000 & Up 4855153 & Up 0C100000 & Up 0G960500 - 0T178499 0T801000 & Up 0T178500 & Up 0D283222 & Up 4865678 & Up 0A904646 & Up 0G590000 & Up 0T178500 - 1B226999 4868998 - 0A904645 0A904646 - 1B226999 0B242885 - 0D081999 0D082000 & Up 0D082000 - 0T408999 0T409000 - Up 0G590000 & Up 4301235 - 6618750 6618751 & Up 0T178500 & Up 4839034 - 6625220 6625221 & Up 0T750164 - Up 0G386496 - 0G437999 0G438000 - Up 0B117316 - 0C100860 5628028 - 6042945 0D280813 & Up 0D280813 - 0G437999 0G438000 - Up 0D280813 - 0G437999 0G438000 - Up 0G590000 - Up 0T653945 - Up 01B104549 - Up 0G129222 - 0G437999 0G438000 - Up

9-74200 9-74200 9-74203 9-74200 9-74200 9-74203 9-74200 9-74200 9-74200 9-74200 9-74200 9-74200 9-74203 9-74200 9-74201 9-74200 9-74200 9-74200 9-74203 9-74201 9-74201 9-74201 9-74203 9-74201 9-74201 9-74201 9-74201 9-74201 9-74201 9-74203 9-74201 9-74201 9-74203 9-74201 9-74208 9-74209 9-74208 9-74201 9-74203 9-74206 9-74209 9-74208 9-74209 9-74208 9-74208 9-74517 9-74208 9-74209 9-74208

147


OUTBOARD LOWER UNIT PARTS NISSAN / TOHATSU OUTBOARD SEAL KIT APPLICATIONS Model/HP 9.9CC - 18D F8/9.8, 4-stroke 25-30

Years All All All

Seal Kit # 9-74802 9-74805 9-74803

Model/HP 60B, 60C & 70B,70C 90 120-140

Years All All All

Seal Kit # 9-74804 9-74800 9-74801

Model/HP DT115/140 DF60/70 DF90/115 DF140 V-4 Models V-6 (2-Stroke)

Years All All All All All 1989 - 2003

Seal Kit # 9-74701 9-74108 9-74109 9-74110 9-74108 9-74700

Model/HP E60 F60 P60 70 C70 F75 C80 F80 C85 90 B90 C90 F90 F100 B115 F115 / LF115 150 C150 D150 DX150 P150 PX150 V150 VX150 L150 S150 LX150 / SX150 Z150 / LZ150 / VZ150 175 S175 P175 VZ175 / Z175 200 / L200 S200 P200 LX200 / SX200 V200 VZ200 VX200 LZ200 / Z200 F200 / LF200 225 (2.6L) 225 / L225 (2.6L) F225 / LF225 V225 VX225 LX225 / SX225 250 / L250 LX250 / SX250 VX250 V-6 Special V-6 Excel

Years 1995 - 00 2002 - 04 1992 - 99 1992 - 03 2000-01 2003 - 05 1997 1999 - 02 1992 - 96 1992 - 05 1998 - 99 1997 - 01 2003 - 05 1999 - 02 1998-99 2000 - 05 1984 - 05 1996 - 99 1997-98 1999-2002 1986 - 99 1999 2001 - 05 2000 - 04 1984 - 99 1994 - 99 1999 - 03 2000 - 05 1984 - 00 1999 1994 - 99 2001 - 04 1984 - 99 1994 - 99 1991 - 00 1999 - 04 1998 - 99 2001 - 04 2000 - 05 2000 - 05 2002 - 05 1990 - 97 1997 - 99 2002 - 05 1998 - 99 2000 - 04 2000 - 02 1997 - 99 2000 - 02 2002 - 04 1984 - 86 1987 - 89

Seal Kit # 9-74504 9-74538 9-74504 9-74504 9-74545 9-74535 9-74502 9-74535 9-74502 9-74502 9-74502 9-74502 9-74535 9-74535 9-74542 9-74515 9-74539 9-74539 9-74541 9-74541 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74539 9-74512 9-74539 9-74512 9-74539 9-74517 9-74539 9-74510 9-74517 9-74512 9-74512 9-74510 9-74510 9-74510 9-74512 9-74539 9-74539

SUZUKI OUTBOARD SEAL KIT APPLICATIONS Model/HP DT25/30 DT25C/30C DF40/50 DT40C DT55/65 DT75/85

Years All All All All All All

Seal Kit # 9-74107 9-74107 9-74111 9-74111 9-74702 9-74703

YAMAHA OUTBOARD SEAL KIT APPLICATIONS Model/HP 2 2 4 F4 5 F6 8 F8 T8 9.9 / 15 9.9 / 15 9.9 / 15 F9.9 F9.9 F9.9 F9.9 FT9.9 FT9.9 FT / T9.9 T9.9 F15 20 25 (2 Cyl.) 25 (2 Cyl.) C25 F25 T25 30 C30 C30 F30 F30 40/50 C40 (2 Cyl.) C40 (2 Cyl.) C40 (3 Cyl.) P40 F40 (4cyl.) F40 (3 Cyl.) F40 (3 Cyl.) T40 Enduro International E48 C50 F50 F50 F50 P50 T50 T50 T50 C55 60 C60

148

Years 1986 - 88 1989 - 02 1984 - 99 1999 - 05 1984 - 02 2001-03 1997 - 05 2001-03 2001 - 05 1984 - 91 1996 - 00 2001 - 05 1984 - 86 1987 - 89 1990 - 96 1997 - 05 1984 - 86 1987 - 89 1990 - 96 1997 - 05 1998 - 05 1996 - 97 1986 - 87 1988 - 05 1990 - 91 1998 - 00 2001 - 05 1986 1990 - 91 1993 - 97 2002 2001 1995 - 05 1990 - 91 1992 - 97 1997 - 02 1998 1999 2000-01 2002 - 05 1998 - 00 1999 - 01 1995-2000 2001 2002 - 04 1995 - 96 1996 - 00 2001 2002 - 04 1989 - 94 2002 - 03 1996 - 01

Seal Kit # 9-74531 9-74530 9-74503 9-74503 9-74503 9-74544 9-74529 9-74544 9-74534 9-74501 9-74507 9-74508 9-74524 9-74525 9-74526 9-74527 9-74520 9-74521 9-74522 9-74523 9-74513 9-74528 9-74514 9-74528 9-74514 9-74511 9-74500 9-74514 9-74514 9-74505 9-74500 9-74543 9-74506 9-74519 9-74518 9-74506 9-74506 9-74540 9-74543 9-74500 9-74546 9-74516 9-74506 9-74540 9-74533 9-74532 9-74506 9-74509 9-74536 9-74537 9-74516 9-74504 9-74504


OUTBOARD LOWER UNIT PARTS MALLORY MARINE OIL SEALS

Mallory Marine Oil Seals are specially designed and engineered from the highest quality materials for the marine environment. All oil seals are not the same, ours are constructed from special rubber compounds such as viton, buna, and other rubber materials designed for a specific applications. The outer cases are constructed from carbon steel or a marine grade stainless steel for applications exposed to the environment. The dimensional chart below is intended for reference only and not to determine if a seal is suitable for a particular application.

OIL SEAL APPLICATIONS

Actual Size (In Inches)

Actual Size (In Millimeters) Shaft Size O.D. Width

Mallory # Force 9-76127 9-76128 9-76129 9-76131

OEM #

Shaft Size

O.D.

Width

26-41131 26-41132 26-43035 26-F817472

1.141 0.750 1.063 0.250

1.313 1.250 1.496 0.631

0.344 0.312 0.197 0.342

28.981 19.050 27.000 6.350

33.350 31.750 37.998 16.015

8.738 7.925 5.004 8.674

Honda 9-76115 9-76116 9-76129 9-76202

91255-ZW1-003 91253-ZW1-003 91251-ZW1-003 91252-ZW1-003

1.185 0.375 1.063 1.188

1.754 0.750 1.496 1.692

0.360 0.243 0.197 0.250

30.099 9.525 27.000 30.175

44.552 19.050 37.998 42.977

9.144 6.172 5.004 6.350

Johnson/Evinrude 9-76100 9-76200 9-76201 9-76202 9-76203 9-76204 9-76205 9-76207 9-76208 9-76209 9-76210 9-76211 9-76213 9-76214 9-76217 9-76218 9-76219 9-76220

313992 305987 318972 320862 321453 321459 321466 321480 321786 321787 321788 321928 332205 332261 342787 321481 329922 329923

1.187 1.000 0.500 1.188 0.875 0.625 0.750 0.500 0.625 0.625 0.500 0.625 0.730 0.625 0.708 0.687 0.822 0.875

1.875 1.375 0.875 1.692 1.250 1.125 1.126 1.250 1.125 1.125 1.000 1.375 1.130 1.375 1.141 1.250 1.375 1.375

0.250 0.250 0.250 0.250 0.188 0.250 0.200 0.188 0.188 0.312 0.188 0.250 0.194 0.195 0.319 0.250 0.195 0.207

30.150 25.400 12.700 30.175 22.225 15.875 19.050 12.700 15.875 15.875 12.700 15.875 18.542 15.875 18.000 17.450 20.879 22.225

47.625 34.925 22.225 42.977 31.750 28.575 28.600 31.750 28.575 28.575 25.400 34.925 28.702 34.925 29.000 31.750 34.925 34.925

6.350 6.350 6.350 6.350 4.775 6.350 5.080 4.775 4.775 7.925 4.775 6.350 4.928 4.953 8.120 6.350 4.953 5.258

149


OUTBOARD LOWER UNIT PARTS OIL SEAL APPLICATIONS CONTINUED

Actual Size (In Inches)

Mallory # Johnson/Evinrude (continued) 9-76221 9-76227 9-76228 9-76586 Mariner (Japanese Models) 9-76410 9-76411 9-76411 9-76413 9-76423 Mercury 9-76100 9-76101 9-76102 9-76102 9-76103 9-76104 9-76105 9-76106 9-76107 9-76108 9-76109 9-76110 9-76111 9-76112 9-76113 9-76114 9-76115 9-76116 9-76117 9-76119 9-76127 9-76128 9-76129 9-76130 9-76130 9-76131 9-76202 Yamaha 9-76410 9-76411 9-76412 9-76413 9-76414 9-76422 9-76423

150

Actual Size (In Millimeters) Shaft Size O.D. Width

OEM #

Shaft Size

O.D.

Width

341280 313353 310649 342786

0.866 1.938 2.500 1.102

1.378 2.438 3.000 1.633

0.280 0.250 0.250 0.280

21.996 49.225 63.500 28.000

35.001 61.925 76.200 41.500

7.112 6.350 6.350 7.110

26-84813M 26-82233M 26-83406M 26-82234M 26-82257M

0.787 0.866 0.866 0.906 0.354

1.339 1.417 1.417 1.457 0.748

0.260 0.236 0.236 0.236 0.197

21.50 23.00 23.00 22.75 8.75

34.00 36.25 36.25 37.25 19.20

6.25 6.00 6.00 6.00 5.25

26-41953-1 26-12224 26-68493 26-823894 26-94038 26-56788 26-89236 26-12709 1 26-90562 26-16977 26-89238 26-24590 26-32511 26-55682 26-69188 26-69189 26-70081 26-816464 26-79831 26-14077 26-41131 26-41132 26-43035 26-66302 26-96503-1 26-817472 26-76868

1.187 1.188 2.250 2.250 1.000 0.875 0.375 0.437 0.750 0.875 0.875 0.400 1.250 1.000 0.875 0.875 1.185 0.375 0.750 1.188 1.141 0.750 1.063 0.875 0.875 0.250 1.188

1.875 1.690 3.000 3.000 1.500 1.250 0.750 0.875 1.250 1.250 1.500 0.566 2.005 1.253 1.253 1.314 1.754 0.750 1.127 1.689 1.313 1.250 1.496 1.375 1.375 0.631 1.692

0.250 0.360 0.437 0.437 0.312 0.375 0.250 0.250 0.312 0.188 0.312 0.094 0.094 0.125 0.278 0.322 0.360 0.243 0.149 0.247 0.344 0.312 0.197 0.250 0.250 0.342 0.250

30.150 30.175 57.150 57.150 25.400 22.225 9.525 11.100 19.050 22.225 22.225 10.160 31.750 25.400 22.225 22.225 30.099 9.525 19.050 30.175 28.981 19.050 27.000 22.225 22.225 6.350 30.175

47.625 42.926 76.200 76.200 38.100 31.750 19.050 22.225 31.750 31.750 38.100 14.376 50.920 31.826 31.300 33.376 44.552 19.050 28.626 34.000 33.350 31.750 37.998 34.925 34.925 16.015 42.977

6.350 9.144 11.100 11.100 7.925 9.525 6.350 6.350 7.925 4.775 7.925 2.388 2.388 3.175 7.060 8.179 9.144 6.172 3.785 6.250 8.738 7.925 5.004 6.350 6.350 8.674 6.350

93101-20M07 93101-22067 93101-28M16 93101-23070 93101-25M03 93101-30M17 93106-09014

0.787 0.866 1.063 0.906 0.945 1.122 0.354

1.339 1.417 1.703 1.457 1.585 1.781 0.748

0.260 0.236 0.276 0.236 0.236 0.276 0.197

21.50 23.00 27.00 22.75 24.00 28.50 8.75

34.00 36.25 43.25 37.25 40.25 45.25 19.20

6.25 6.00 7.00 6.00 6.00 7.00 5.25


OUTBOARD LOWER UNIT PARTS MALLORY MARINE O-RINGS Mallory Marine O-Rings are engineered and manufactured from the highest quality materials for the marine environment. All O-rings are not the same, ours are constructed from special rubber compounds such as silicone, viton, buna, and other rubber materials designed for a specific applications. The dimensional chart below is intended for reference only and not to determine if an O-ring is suitable for a particular application.

9-78007 Seal, 10’ roll Replaces: Johnson/Evinrude 309044 Fits: Older outboards with split gear case

O-RING APPLICATIONS Mallory # Chrysler / Force 9-76511 9-76526 9-76527 9-76551 9-76554 9-76578 9-76579 Honda 9-76504 Johnson / Evinrude / OMC 9-43622 9-43631 9-43632 9-76500 9-76501 9-76502 9-76504 9-76505 9-76506 9-76507 9-76509 9-76511 9-76519 9-76520 9-76521 9-76522

OEM #

Actual Size (In Inches) I.D. Width

Actual Size (In Millimeters) I.D. Width

25-F40342 25-F498618 25-F84305 25-F24278 25-F74305 25-85549 25-85594

.487  .208  3.359  3.484  2.175  2.48 0.239

.103  .070  .139  .139  .103  0.1969 0.174

12.37  5.29  85.32  88.49  55.25  62.992 6.0706

2.62  1.78  3.53  3.53  2.62  5 4.4196

91353-ZW1-003

1.424 

.103 

36.17 

2.62

319085 303097 324981 333572 310327 307329 308626 911851 311338 303360 301877 303059 305739 307450 308627 313893

1.037  .362  2.987  0.25 1.875 1.365 1.424  .924  0.75 1.046  0.245 .487  .239  .426  2.234  2.550 

.210  .103  .103  .103  .139  .139  .103  .103  0.065 .139  0.155 .103  .070  .070  .139  .103 

26.34  9.19  75.87  6.35 47.625 34.671 36.17  23.47  19.05 26.57  6.22 12.37  6.07  10.82  56.75  64.77 

5.34  2.62  2.62  2.62  3.53  3.53  2.62  2.62  1.651 3.53  3.937 2.62  1.78  1.78  3.53  2.62 

151


OUTBOARD LOWER UNIT PARTS O-RING APPLICATIONS Mallory # Johnson / Evinrude / OMC (continued) 9-76522 9-76526 9-76526 9-76526 9-76527 9-76528 9-76529 9-76529 9-76530 9-76531 9-76532 9-76533 9-76535 9-76536 9-76537 9-76539 9-76541 9-76543 9-76543 9-76547 9-76549 9-76550 9-76551 9-76552 9-76553 9-76553 9-76555 9-76556 9-76567 9-76571 9-76571 9-76574 9-76651 9-76652 9-76653 9-76654 Mercury 9-43631 9-76500 9-76501 9-76502 9-76504 9-76505 9-76506 9-76507 9-76516 9-76520 9-76526 9-76530 9-76537

152

OEM #

Actual Size (In Inches) I.D. Width

Actual Size (In Millimeters) I.D. Width

338518 307853 332584 332598 313446 314728 305123 322119 310584 318372 313754 318717 320303 322119 322501 554545 305270 310585 310967 302337 310414 202893 911686 553126 326649 910582 320140 303347 909316 332583 332584 301967 308621 908383 336982 909747

2.550  .208  .208  .208  3.359  2.112  3.734  3.734  .734  0.32 1.835 1.475  2.734  2.734  1.299  1.112  1.609  .737  .737  1.984  3.984  .364  3.484  3.234  .612  .612  .921  0.445 1.487  0.25 0.25 .799  3.109  2.487  .235 .364 

.103  .070  .070  .070  .139  .103  .139  .139  .139  0.175 0.103 .210  .139  .139  .103  .103  .139  .103  .103  .139  .139  .070  .139  .139  .103  .103  .139  0.09 .103  0.065 0.065 .103  .139  .103  .103 .070 

64.77  5.29  5.29  5.29  85.32  53.65  94.84  94.84  18.64  8.128 46.609 37.47  69.44  69.44  32.99  28.25  40.87  18.72  18.72  50.40  101.19  9.25  88.49  82.14  15.54  15.54  23.40  11.303 37.77  6.35 6.35 20.29  78.97  63.17  5.97 9.25 

2.62  1.78  1.78  1.78  3.53  2.62  3.53  3.53  3.53  4.44 2.62  5.34  3.53  3.53  2.62  2.62  3.53  2.62  2.62  3.53  3.53  1.78  3.53  3.53  2.62  2.62  3.53  2.286 2.62  1.651 1.651 2.62  3.53  2.62  2.62 1.78 

25-62704 26-64068 25-30224 25-33504 25-45710 25-25439 25-62705 25-35027 25-54029 / 25-33465 25-62706 25-38933 25-35276 25-65936

.362  0.25 1.875 1.365 1.424  .862  0.75 1.046  2.425  .426  .208  .734  1.299 

.103  .103  .139  .139  .103  .103  0.065 .139  .103  .070  .070  .139  .103 

9.19  6.35 47.625 36.671 36.17  21.90  19.05 26.57  61.60  10.82  5.29  18.64  32.99 

2.62  2.62  3.53  3.53  2.62  2.62  1.651 3.53  2.62  1.78  1.78  3.53  2.62 


OUTBOARD LOWER UNIT PARTS O-RING APPLICATIONS CONTINUED Mallory # Mercury (continued) 9-76539 9-76540 9-76541 9-76542 9-76543 9-76544 9-76545 9-76546 9-76547 9-76549 9-76550 9-76551 9-76552 9-76553 9-76554 9-76555 9-76560 9-76561 9-76564 9-76565 9-76568 9-76569 9-76574 9-76578 9-76579 9-76581 9-76651 Suzuki 9-76525 9-76535 9-76540 9-76557 9-76559 Volvo 9-43631 9-76505 9-76520 9-76530 9-76537 9-76547 9-76550 9-76555 9-76556 9-76557 9-76559 Yamaha 9-76573 9-76615

OEM #

Actual Size (In Inches) I.D. Width

Actual Size (In Millimeters) I.D. Width

25-47632 25-20081 25-26855 25-29976 25-30613 25-31534 25-31986 25-32546 25-33145 25-47254 25-48171 25-70937 25-31305 25-45711 25-90011 125017-4 25-38099 25-29619 25-69202 25-21836 25-55801 25-97386 25-36318 25-805726 25-85594 25-97387 25-35029

1.112  2.862  1.609  3.475  .737  3.850  2.225  3.239  1.984  3.984  .364  3.484  3.234  .612  2.175  .921  2.109  0.625 2.675  .796  .801  3.609  .799  2.48 0.239 4.487  3.109 

.103  .103  .139  .210  .103  .210  .210  .070  .139  .139  .070  .139  .139  .103  .103  .139  .139  .103  .103  .139  .070  .139  .103  .1969 .174 .103  .139 

28.25  72.70  40.87  88.27  18.72  97.79  56.52  82.27  50.40  101.19  9.25  88.49  82.14  15.54  55.25  23.40  53.57  15.875 67.95  20.22  20.35  91.67  20.29  62.992 6.0706 113.97  78.97 

2.62  2.62  3.53  5.34  2.62  5.34  5.34  1.78  3.53  3.53  1.78  3.53  3.53  2.62  2.62  3.53  3.53  2.62  2.62  3.53  1.78  3.53  2.62  5 4.4196 2.62  3.53 

09280-08008 09280-75002 09280-76006 09280-69001 09280-15003

.359  2.734  2.862  2.675  0.361

.139  .139  .103  .103  0.065

9.12  69.44  72.70  67.95  9.1694

3.53  3.53  2.62  2.62  1.651

3852045 3852565 3852073 3852089 3852169 3852044 3852033 125017 925055 925093 955983

.362  .924  .426  .734  1.299  1.984  .364  .921  0.445 2.675  .361

.103  .103  .070  .139  .103  .139  .070  .139  0.09 .103  .065

9.19  23.47  10.82  18.64  32.99  50.40  9.25  23.40  11.303 67.95  9.1694

2.62  2.62  1.78  3.53  2.62  3.53  1.78  3.53  2.286 2.62 1.651

93210-86M38-00 93210-46044

3.487  1.859 

.103  .139 

88.57  47.22

2.62  3.53

153


OUTBOARD LOWER UNIT PARTS BEARINGS

9-75100 Bearing Replaces: Mercury / Force 30-20839T For: Force 40/50/70/75 Merc 25 4-stroke, 30/35/40/45/50/50/55/60/70 (Reverse Gear)

9-75101 Bearing Replaces: Mercury 30-21889 For: 3.9/4/4.5/6/7.5/9.8 fwd & rev gear

9-75104 Bearing Replaces: Mercury 30-42341 For: 6/8/9.9/15 1986-up

9-75105 Bearing Replaces: Mercury 30-70944 / 30-33076 For: 4/4.5/7.5/9.8 drvie shaft

9-75109 Bearing Replaces: Mercury / Force 31-77420A1 For: Force 70/75 Merc 35/40/50/55/60/70 drive shaft

9-75102 Bearing Replaces: Mercury 30-25398 For: 20 hp fwd & rev gear

9-75103 Bearing Replaces: Mercury 30-31265 For: 65/70/80/85/90/115 rev gear

9-75107 Bearing Replaces: Mercury 31-36387A1 For: V-6 driveshaft

9-75108 Bearing Replaces: Mercury 31-38356A1 For: 30/35/40/50/60 fwd gear

9-75110 Bearing Replaces: Mercury 31-78172A1 For: V-6 fwd gear

9-75111 Bearing Replaces: Mercury 31-30895T Fits: Inside fwd gear, 40-V-6

9-75112 Bearing Replaces: Mercury 31-30956T Fits: Prop shaft bearing carrier OB 40hp & up

9-75115 Bearing Replaces: Mercury 31-828437A2 Fits: Forward Gear

9-75118 Bearing Replaces: Mercury 31-30894A1 Fits: Forward Gear

9-75119 Bearing Replaces: Mercury 31-828439A2 Fits: 200, 225, 250, 3.0 s/n G437999 & below

9-75121 Bearing Replaces: Mercury 31-42647A1 For lower drive shaft MR/Alpha 1/ Gen II & V6 Outboard

9-75125 Bearing Replaces: Mercury 31-33138A1 Fits: Merc 650/800/850 Drive Shaft

9-75200 Bearing Replaces: Yamaha 93315-32224-00 Fits: Yamaha 40/50 Driveshaft bearing lower 1984-94

9-75201 Bearing Replaces: Yamaha 93332-00001-00 Fits: Yamaha 40/50 Driveshaft bearing upper 1984-94

9-75202 Bearing Replaces: Yamaha 93306-00702-00 Fits: Yamaha 40/50 Housing front bearing 1984-94

154


OUTBOARD LOWER UNIT PARTS BEARINGS

(CONTINUED)

9-75203 Bearing Replaces: Yamaha 93317-22204-00 Fits: Yamaha 40/50 Housing rear bearing 1984-94

9-75204 Bearing Replaces: Yamaha 93332-000U3-00 Fits: Yamaha 90 Driveshaft bearing upper 1984-2006

9-75205 Bearing Replaces: Yamaha 93315-325V1-00 Fits: Yamaha 90 Driveshaft bearing lower 1984-2006

9-75207 Bearing Replaces: Yamaha 93317-325U0-00 Fits: Yamaha 90 Housing rear bearing 1984-2006

9-75208 Bearing Replaces: Yamaha 93311-928U5-00 Fits: Yamaha 150-200 V-6 Driveshaft bearing lower 1984-2004

9-75209 Bearing Replaces: Yamaha 93317-330U2-00 Fits: Yamaha 150-200 V-6 & 115-130 V-4 Driveshaft hsg 1984-04

9-75211 Bearing Replaces: Yamaha 93306-209U0-00 Fits: Yamaha 150-200 V-6 Housing front bearing 1984-2004

9-75212 Bearing Replaces: Yamaha 93315-628U9-00 Fits: Yamaha 115-130 V-4 Driveshaft bearing lower 1984-2006

9-75213 Bearing Replaces: Yamaha 93315-425U7-00 Fits: Yamaha 115-130 V-4 Forward gear bearing (small) 1984-2006

High Performance Gear Lubricants EXTREME PRESSURE ADDITIVES of extreme pressure additives which form bonds with mating metal surfaces. These bonds form instead of metal wearing. to thermal breakdown BASE STOCK Body of oil, majority of composition Carries hydro-dynamic lubricating load Outstanding oxidative stability VARIED GEAR LUBE FORMULATIONS Additive packages and viscosities vary

SEE PAGES 16 & 17 FOR OUR SELECTION OF GEAR LUBRICANTS

9-75206 Bearing Replaces: Yamaha 93306-207U0-00 Fits: Yamaha 90 Housing front bearing 1984-2006

9-75210 Bearing Replaces: Yamaha 93341-930V2-00 Fits: Yamaha 150-200 V-6 &115-130 V-4 Driveshaft bearing 1984-04

9-75214 Bearing Replaces: Yamaha 93315-425V3-00 Fits: Yamaha V-6 forward gear (2 per)

Mallory Marine has a gear lubricant for every brand of Outboard and Sterndrive application including: BRP Evinrude Honda Johnson Mercury Mercruiser Nissan OMC Sterndrive Suzuki Tohatsu Volvo Penta Yamaha And others Available in these popular sizes: 10oz squeeze tubes Quarts 5 Gallon Pails 16 Gallon Drums 55 Gallon Drums 155


OUTBOARD LOWER UNIT PARTS MALLORY MARINE OUTBOARD GEARS • Mallory Marine gears are made in the USA by a leading OEM manufacturer of spiral bevel gears. • Manufactured from 8620 bearing quality steel, our gears are fully compatible with their OEM counterparts. • Precision manufacturing tolerances assure consistent shimming for easy assembly • Precision heat treat processes provide superior strength and durability

JOHNSON/EVINRUDE GEAR SETS & CLUTCH DOGS

9-73500 Fits: 3 cyl 50-75 HP 1979-01 Includes: 9-73501 Fwd & Pin, 9-73502 Rev, 9-73504 Clutch

9-73510 Fits: 40-50 HP 2 cyl 1989-2003 Includes: 9-73511 Fwd & Pin, 9-73512 Rev, 9-73514 Clutch

9-73550 Fits: 60 & 90 HP V-4, Big Foot 1985-2003 Includes: Fwd, Pin, Rev & 9-73534 Clutch

9-73560 Fits: 85-140 HP V-4, Small Foot 1978-98 75-115 HP V-4 Includes: 9-73561 Fwd & Pin, 9-73562 Rev, 9-73564 Clutch

Model/HP

Years/Serial#

9-73520 Fits: 40-60 HP 2 cyl 1978-88 Includes: Fwd, Pin & Rev

9-73530 Fits: 150-250 HP V-6 1992-2004 Includes: Fwd, Pin, Rev & 9-73534 Clutch

9-73540 Fits: 20-35 HP 1984-2003 Includes: 9-73541 Fwd, 9-73542 Pin, 9-73543 Rev, 9-73544 Clutch

Gear Set

OEM#

Fwd & Pin

Clutch Dog

OEM#

9-73541, fwd 9-73542, pin

9-73544

337020

20-35 (2cyl)

1984-03

9-73540

392475, fwd 328313, pin 327655, rev 337020 clutch

40-60 (2cyl)

1978-88

9-73520

433570, fwd/pin/rev

NSS

9-73511

9-73514

332491

40-50 (2cyl)

1989-03

9-73510

397627, fwd & pin 332489, rev 332491, clutch

50-75 (3cyl)

1979-01

9-73500

397338, fwd & pin 318304, rev 318303, clutch

9-73501

9-73504

318303

85-140 (V4) Small Foot

1978-98

9-73560

436746, fwd & pin 345992, rev 323664, clutch

9-73561

9-73564

323664

75-115 (V4) 60 deg Small Foot

1995-03

9-73560

436746, fwd & pin 345992, rev 323664, clutch

9-73561

9-73564

323664

90-140 (V4) 60 & 90 deg Big Foot

1985-03

9-73550

435123, fwd & pin 336574, rev 337774 clutch

NSS

9-73534

337774

150-250 (V6)

1992-04

9-73530

5004938, fwd & pin 336564, rev 337774 clutch

NSS

9-73534

337774

Warning: All gears are not created equal. We do not recommend using Mallory Marine gears with those from other manufactures. Due to known deficiencies in other manufacture’s product we cannot assure compatibility of Mallory Marine gears with gears from other manufactures. Mixing these parts may result in a catastrophic failure and will not be considered for warranty. Please make sure all necessary installation tools are available before starting your repair and follow proper shimming and installation procedures. Always consult a proper service repair manual for all specifications.

156


OUTBOARD LOWER UNIT PARTS MERCURY GEAR SETS & CLUTCH DOGS

9-73400 Fits: 135/150 V-6 2.0:1 Ratio 1998-2006 Includes: 9-74501 Fwd & Pin, 9-73402 Rev

9-73410 Fits: 175/200 XR6 Mag 1.87:1 Ratio 1986-97 Includes: 9-74511 Fwd & Pin, 9-74512 Rev

9-73420 Fits: 75/90 (4 Stroke), 100-125 L4 - 6 Jaw 1998-2006 w/4319672 Pinion Includes: 9-73421 Fwd & Pin, 9-73432 Rev, 9-73424 Clutch

9-73430 Fits: 75/90 (4 Stroke), 100-125 L4 - 6 Jaw 1998-2006 w/43881259 Pinion Includes: 9-73431 Fwd & Pin, 9-73432 Rev, 9-73424 Clutch

9-73450 Fits: 150/175/200 V-6 EFI/ DFI 1.87:1 Ratio 1998-2006 Includes: 9-73451 Fwd & Pin, 9-73452 Rev & 9-73454 Clutch

9-73404 Fits: 135/150 V-6 2.0:1 Ratio 1998-2006, 175/200 XR6 Mag III 1.87:1 Ratio 1986-97 Clutch

9-73464 Fits: 60-150 (3 dog) 1986-97 Clutch

9-73474 Fits: 135-200 (V6) 1986-97 3.0L 200 DFI 225-250 1994-97 Clutch

Model/HP

Years/Serial#

9-73440 Fits: 70-90 3 cyl 6 Jaw 19862006 Includes: 9-73441 Fwd & Pin, 9-73442 Rev, 9-73424

Gear Set

OEM#

Fwd & Pin

Clutch Dog

OEM#

9-73441

9-73424

52-850048T

70-90 (3cyl) 6 Jaw

1986-06

9-73440

43-859472A3, fwd & pin 43-850034T, rev 52-803489T1, clutch

75/90 (4-stroke) 6 Jaw w/43-881259 pinion

1998-06

9-73430

43-881260A3, fwd & pin 43-850036T, rev 52-850048T, clutch

9-73431

9-73424

52-850048T

75/90 (4-stroke) 6 Jaw w/43-19672 pinion

1998-06

9-73420

43-881260A5, fwd & pin 43-850036T, rev 52-850048T, clutch

9-73421

9-73424

52-850048T

100-125 (L4) 6 Jaw w/43-881259 pinion

1998-06

9-73430

43-881260A3, fwd & pin 43-850036T, rev 52-850048T, clutch

NSS

NSS

NSS

100-125 (L4) 6 Jaw w/43-19672 pinion

1998-06

9-73420

43-881260A5, fwd & pin 43-850036T, rev 52-850048T, clutch

9-73421

9-73424

52-850048T

135/150 (V6) 2.0:1 Ratio

1986-98

9-73400

43-44102A7, fwd & pin 43-824987A2, rev

9-73401

9-73404

52-823174T

150/175/200 (V6) EFI/DFI 1.87:1 Ratio

1998-06

9-73450 (non-racheting)

43-878615T, fwd & pin 43-828175A1, rev 52-859340T, clutch

9-73451 (non-racheting)

9-73454 (non-racheting)

52-859340T

175/200/XR6 MAG III (V6) 1.87:1 Ratio

1986-97

9-73410

43-44104A8, fwd & pin 43-824986A2, rev

9-73411

9-73404

52-823174T

60-150 (3 dog)

1986-97

9-73464

52-822539T

135-200 (V6)

1986-97

9-73474 (racheting)

52-853594T

3.0L 200 DFI 225-250 (V6)

1994-97

9-73474 (racheting)

52-853594T

Warning: All gears are not created equal. We do not recommend using Mallory Marine gears with those from other manufactures. Due to known deficiencies in other manufacture’s product we cannot assure compatibility of Mallory Marine gears with gears from other manufactures. Mixing these parts may result in a catastrophic failure and will not be considered for warranty. Please make sure all necessary installation tools are available before starting your repair and follow proper shimming and installation procedures. Always consult a proper service repair manual for all specifications.

157


OUTBOARD LOWER UNIT PARTS YAMAHA GEAR SETS & CLUTCH DOGS

9-73600 Fits: 150-200 V-6 1984-2004 Includes: Fwd, Pin & Rev

9-73610 Fits: 115-130 V-4 1984-2006 Includes: Fwd, Pin & Rev

9-73620 Fits: 90 HP 1988-2006 Includes: Fwd, Pin & Rev

9-73630 Fits: 90 HP 1984-87 Includes: Fwd, Pin & Rev

9-73640 Fits: 40/50 HP 1984-94 Includes: Fwd, Pin & Rev

9-73604 Fits: 150-200 V-6 1984-2004 Clutch

9-73614 Fits: 115-130 V-4 1984-2006 Clutch

9-73624 Fits: 90 HP 1988-2006 Clutch

9-73634 Fits: 90 HP 1984-87 Clutch

9-73644 Fits: 40/50 HP 1984-94 Clutch

Model/HP

Years/Serial#

Gear Set

OEM#

Clutch Dog

OEM#

40/50

1984-94

9-73640

6H4-45560-00, fwd 6H4-45551-01, pin 6H4-45571-00, rev

9-73644

663-45631-01

90

1984-87

9-73630

6H1-45560-00, fwd 688-45551-01, pin 6H1-45571-01, rev

9-73634

6H1-45631-09

90

1988-06

9-73620

688-45560-00, fwd 688-45551-01, pin 6H1-45571-01, rev

9-73624

6H1-45631-01

115-130 (V4)

1984-06

9-73610

6E5-45560-01, fwd 6E5-45551-02, pin 6E5-45571-01, rev

9-73614

6E5-45631-01

150-200 (V6)

1984-04

9-73600

6G5-45560-10, fwd 6G5-45551-10, pin 6G5-45571-02, rev

9-73604

6G5-45631-00

Warning: All gears are not created equal. We do not recommend using Mallory Marine gears with those from other manufactures. Due to known deficiencies in other manufacture’s product we cannot assure compatibility of Mallory Marine gears with gears from other manufactures. Mixing these parts may result in a catastrophic failure and will not be considered for warranty. Please make sure all necessary installation tools are available before starting your repair and follow proper shimming and installation procedures. Always consult a proper service repair manual for all specifications.

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 158


OUTBOARD LOWER UNIT PARTS DRIVE PARTS

9-72351 Prop Shaft Replaces: Mercury 44-12238T Fits: Mercury 3 Cyl 50/55/60/70/75/80/90 HP, 4 Cyl 100/115/125, V-6 135/150/175/200 2.5L & Force 90 & 120 HP 1995-97

9-72352 Prop Shaft Replaces: Mercury 44-94148 Fits: V-6 Standard Rotation 115/135/150/175 2.5L DFI 135/150/175/200 XR6 Magnum III 105-140 Jet Before S/N 0G437999 135/150/175/200 XR6 Magnum III 140 Jet 2.5L (Carb)

9-72300 Drive Shaft - X-Long Replaces: Mercury 45-897625T Fits: Mercury V-6 135/150/175 DFI 2.5L 150 & 200 EFI After S/N 1B417702

9-78145 O-Ring, Plate to Gear Housing Replaces: Mercury 25-8255791 Fits: 225 EFI 4-Stroke

9-78146 Cam Follower Assembly Replaces: Mercury 850315A1 Fits: 30-125 HP

9-78147 Cam Follower Assembly Replaces: Mercury 89594A1 Fits: V-6 135-200

9-78111 Cross Pin Replaces: Mercury 17-30632 Fits: Merc Outboard

9-78135 Spring Replaces: Mercury 24-30893 Fits: Merc Outboard

9-76134 Bushing-Shift Replaces: Mercury 23-77631A2 Fits: Outboards 35 hp & up

9-78103 Pinion Nut Replaces: Mercury 11-35921 Fits: Lower unit, V-6 OB.

9-78108 Washer Replaces: Mercury 12-92721 Fits: Pinion Nut on V-6

9-72001 9-72001-10 (Bulk Pkg 10) Nut, Stainless Steel Nylock Replaces: Mercury 11-35888 Fits: 1/4 X 28

9-72002 9-72002-10 (Bulk Pkg 10) Nut, Stainless Steel Hylock Replaces: Mercury 11-34932 Fits: 3/8 X 24

9-72003 9-72003-10 (Bulk Pkg 10) Nut, Stainless Steel Hylock Replaces: Mercury 11-45592 Fits: 5/16 X 24

9-72004 9-72004-10 (Bulk Pkg 10) Nut, Stainless Steel Nylock Replaces: Mercury 11-34933 Fits: 7/16 X 20

9-78118 Nut, Stainless Steel Hyloc Replaces: Mercury 11-13436 Fits: 5/16 x 24

9-78125 Nut, Stainless Steel Nyloc Replaces: Mercury 11-45812, 11-859124 Fits: 10-32

9-78126 Retainer Replaces: Mercury 824519-1 Fits: V-6

9-78109 E-Ring Replaces: Mercury 18-20233, 53-29641 Fits: Merc Outboard

9-72450 Prop Shaft Replaces: Mercruiser 44-824110 Fits: V-6 200 DFI s/n 0G386496-0K960499 225 s/n 0D280813-0G960499 225 DFI s/n 0G590000-0G960499 225 EFI s/n 0G129222-0G437999 250 EFI s/n 0G129222-0G437999

9-72350 Prop Shaft Replaces: Mercury 44-828951 Fits: V-6 Counter Rotation 115/135/150/175 2.5L DFI 135/150/175/200 XR6 Magnum III 105-140 Jet After S/N 0G438000 135/150/175/200 XR6 Magnum III 140 Jet 2.5L (Carb)

9-78142 Retaining Ring Replaces: Mercury 53-856823 Fits: Forward Gear Bearing

159


OUTBOARD LOWER UNIT PARTS DRIVE PARTS

(CONTINUED)

9-78106 Thrust Ring Replaces: Mercury 68100 1 Fits: Reverse Gear

9-78137 Washer Replaces: Mercury 12-29395 Fits: Merc Outboard

9-78127 Screw Replaces: Mercury 10-28668 Fits: Merc Outboard

9-78143 Stud Replaces: Mercury 16-30667

9-72650 9-72650-10 (Bulk Pkg 10) Drain Plug Replaces: Mercury 10-79953A2 Uses 9-60101 gasket

9-72651 Drain Plug (Magnet) Replaces: Mercury 10-14834A1, 22-67892A1 Uses 9-60101 gasket

9-72652 Drain Plug Replaces: Yamaha 688-45341-10-00 For: C30-C115/40-250/F25/ F225 (Lower drain plug) Uses 9-60100 gasket

9-72653 Drain Plug Replaces: Yamaha 9034008002-00 For: 9.9-30 Upper & Lower / C30-C115/ 40-250 / F4-F225 Upper vent Uses 9-60100 gasket

9-72654 Plug, Lower Unit Drain (magnetic) Replaces: OMC/ Johnson/ Evinrude 318544 Fits: 20 - V-6 & Stern drives

9-72655 Plug, Lower Unit Drain (non-magnetic) Replaces: OMC/ Johnson/ Evinrude 307551 Fits: 20 - V-6 & Stern drives

9-72660 Drain Plug (magnetic) Replaces: Johnson/Evinrude Fits: E-Tech lower units w/ allen type head

9-72656 Drain Plug & Gasket Replaces: Nissan / Tohatsu 332600051M + 332600060M Fits: All Models

9-72657 Drain Plug & Gasket Replaces: Suzuki 09248-10008 + 09168-1002 Fits: All Models

9-43813 Lower Unit Carrier Screw Replaces: Johnson/Evinrude 320041 Fits: 50-75 HP

9-43814 Retainer Screw Replaces: Johnson/Evinrude 316563 Fits: V-4/V-6

9-78300 Bushing, Shift Rod Replaces: Johnson/Evinrude 304765 Fits: 9.9-15

9-78002 Washer Replaces: Mercury 19643 Fits: Vent screw seal 6-125 HP

9-76512 Seal Ring Gasket Replaces: Johnson/Evinrude 303059 Fits: 40-60

9-76518 Rubber Seal Replaces: Johnson/Evinrude 332000 Fits: 85 HP & Up

9-78003 Shift Shaft Boot Replaces: Mercury/Force 85552001 Fits: 8-60 HP

9-76139 Bushing Kit, Shift Shaft Replaces: Mercury 23-43052A4 Fits: 90-120 HP Force, 30-125 HP Mercury/Mariner

9-72155 Nut, Spanner Replaces: Mercury 79448 Fits: V-6

160

9-78007 Seal, 10’ roll Replaces: Johnson/Evinrude 309044 Fits: Older outboards with split gear case


OUTBOARD LOWER UNIT PARTS DRIVE PARTS

(CONTINUED)

9-72600 Bearing Carrier Assembly Replaces: Mercury 19291A3 Fits: Force 40/50hp 1995-99, Force 70hp 1991-95, Force 75hp 1996-98, Mercury 25hp 4-stroke, Mercury 30/40hp 2 cyl., Mercury 50/55/60hp 3 cyl.

9-72640 Tab Washer Replaces: Mercury 14-18323

9-72603 Bearing Carrier Assembly Replaces: Mercury 43567T1 Fits: V-6 135-200 Standard Rotation

9-72641 Tab Washer Replaces: Mercury 14-79447

9-72643 Tab Washer Replaces: Mercury 14-183231

9-72604 Bearing Carrier Assembly Replaces: Mercury 818763T11 Fits: V-6 200/225/250 Standard Rotation

9-72642 Carrier Assembly Replaces: Mercury 807929A1 Fits: 200, 225, 250, 3.0L

9-72605 Bearing Carrier Assembly Replaces: Mercury 818290A4 Fits: V-6 135-200 Counter Rotation

9-72644 Seal Carrier, driveshaft Replaces: Mercury 8M0007131, 888909A1 Fits: Mercury Verado

9-43330 Carrier Assembly Replaces: Mercury 46-812966A7 Fits: 40/45/50/55/60 HP

PROP NUT KITS & HARDWARE

9-73950 Prop Nut Kit Replaces: Johnson/Evinrude 175269 Fits: 9.9/15

9-73951 Prop Nut Kit Replaces: Johnson/Evinrude Fits: 20-30

9-73952 Prop Nut Kit Replaces: Johnson/Evinrude 175267 Fits: 40-140

9-73953 Prop Nut Kit Replaces: Johnson/Evinrude Fits: 150-300

9-73960 Prop Nut Kit Replaces: Mercury 11-52707Q1 Fits: 75 hp & up

9-73961 Prop Nut Kit Replaces: Mercury 11-69578Q1 Fits: 30-60 hp

9-73962 Prop Nut Kit Replaces: Mercury 11-64075A1 Fits: Older 20 hp

9-73970 Prop Nut Kit Replaces: Nissan/Tohatsu Fits: 25-50

9-73971 Prop Nut Kit Replaces: Nissan/Tohatsu Fits: 8-18 hp

9-73980 Prop Nut Kit Replaces: Suzuki Fits: 9.9

!

NEW

9-73964 Prop Nut Kit Replaces: Mercury Fits: 8/9.9, s/n 0R042475 & Up

!

NEW

9-73964 Prop Nut Kit Replaces: Nissan/Tohatsu Fits: F8/9.8

161


OUTBOARD LOWER UNIT PARTS PROP NUT KITS & HARDWARE

(CONTINUED)

9-73981 Prop Nut Kit Replaces: Suzuki Fits: 9.9/15

9-73982 Prop Nut Kit Replaces: Suzuki Fits: 25-30

9-73983 Prop Nut Kit Replaces: Suzuki Fits: 40-140 (U-type)

9-73984 Prop Nut Kit Replaces: Suzuki Fits: 85-100

9-73985 Prop Nut Kit Replaces: Suzuki Fits: 115-140

9-73986 Prop Nut Kit Replaces: Suzuki Fits: 150-225

9-73990 Prop Nut Kit Replaces: Yamaha 6H4-W4599-00-00 Fits: 40 ‘84-01, 50 ‘84-95, C55, F40FT50 ‘95-00

9-73991 Prop Nut Kit Replaces: Yamaha 6H1-W4599-00-00 Fits: P60-90, C85 1980-01

!

NEW

9-73992 Prop Nut Kit Replaces: Yamaha 6G5-W4599-00-00 Fits: 60, 70, 80, F115-225, V-4, V-6

9-73901 Nut, Propeller Replaces: Mercury 11-69578 Replaces: 35-70 HP Mercury Outboards

9-73993 Prop Nut Kit Replaces: Yamaha Fits: F9.9/15

9-73903 Nut, Prop J&E/OMC 314503 Replaces: 25 HP & up

!

NEW

9-73994 Prop Nut Kit Replaces: Yamaha Fits: F2.5/4, 2001 & Up; F6, 2006 & Up

9-73900 Washer, Tab Replaces: Mercury 14-816629 Replaces: 70hp & up, & Mercruiser

9-73904 Spacer, Prop Nut Replaces: OMC 3852350

9-73905 Spacer, Prop Johnson / Evinrude 320570 Replaces: 90 HP & up

9-73906 Nut, Prop Replaces: Yamaha 90171-10M01 For: 6-15 HP 1984-up

9-73907 Nut, Prop Replaces: Yamaha 90171-14056 For: 20-30 HP 1980-up

!

NEW

9-73963 Prop Nut Replaces: Mercury 11-88228 Fits: 9.9-25 HP

162

9-73892 Prop Nut Replaces: Yamaha 6L5-45616-00-00 Fits: 2.5-6 1988 & Up


OUTBOARD LOWER UNIT PARTS PROP NUT KITS & HARDWARE

9-73908 Nut, Prop Replaces: Yamaha 90171-16011 Fits: FT25 2000 &up, All 40-100

(CONTINUED)

9-73909 Nut, Prop Replaces: Yamaha 90171-18M04 Fits: All V-4 & V-6

9-73910 Cotter Pin Replaces: Yamaha 91490-30020 Fits: 6/8/9.9/15 1984-UP

!

!

NEW

9-73912 Cotter Pin Replaces: Yamaha 91490-40030 Fits: V-4, V-6

9-73893 Cotter Pin (2.5x30) Replaces: Yamaha 91490-25030-00 Fits: 3-6 1988 & Up Other applications

NEW

9-73913 Spacer, Prop Replaces: Yamaha 689-45997-00 Fits: 25/C25/C30

!

NEW

9-73914 Spacer, Prop Replaces: Yamaha 670-45997-02-00 Fits: 40/50

9-73911 Cotter Pin Replaces: Yamaha 91490-30030 Fits: 4A/5C 1981-91, 5B/BS/6A/8A/B 1974-82, FT8D 2001, F9.9B 198595, 9.9D/15C/D/F 1978-00, FT9.9A/D 1999-05, 9.5A 1977-78, 12A/15A 1973-77, 25A 1973-79, 25/30/40/50

9-73978 Washer, Plate Replaces: Yamaha 90201-08M54-00 Fits: Many applications

!

NEW

9-73915 Spacer, Prop Replaces: Yamaha 688-45997-01 Fits: 50, 60, 70, 75, 80, 85, 90 198001 All V-4 & V6 1982-up

9-73891 Washer, Spacer Replaces: Yamaha 68D-G5987-00-00 Fits: F2.5/4, 2001 & Up; F6, 2006 & Up

9-73890 Washer, Thrust Replaces: Mercury/Nissan/Tohatsu 3B2-64230-1 Fits: Nissan/Tohatsu F8/9.8; Mercury 8/9.9 s/n 0R042475 & Up

9-73916 Thrust Washer Replaces: Yamaha 663-45987-02-00 Fits: 40-C55

9-73917 Thrust Washer Replaces: Yamaha 688-45987-01 Fits: 60-90 & T50, F75-F100

9-73918 Thrust Washer Replaces: Yamaha 63P-45987-00-00 Fits: 115-250

!

NEW

9-73979 Thrust Washer Replaces: Yamaha 6L2-45987-01-00 Fits: 25-30, 1998 & Up

163


INBOARD & STERNDRIVE ELECTRICAL PARTS SOLENOIDS High quality electrical parts are a necessity for a pleasurable boating experience, the fun doesn’t start unless the engine does. Our starters and solenoids are produced in a state of the art facility to the highest standards in the industry. • All copper windings for maximum magnetic pull and minimum resistance • Stainless steel bracket and mounting bases for the marine environment • Cadmium plated copper contact disc and solid bolts for reduced voltage drop

9-15100 Battery Switch Replaces: Universal

• EXCLUSIVE Longer positive post allows easier installation of multiple wires!

9-15101 Solenoid Replaces: Volvo/Bosch 834520-9/0331-302-085

9-15102 Solenoid Replaces: Mercruiser 89-18080

9-15125 Solenoid, starter (long stud) Replaces: Mercruiser 809463A1 Fits: 9-15900, 9-15901 & 9-15907

9-15103 Solenoid Replaces: Mercury 25661, 25661 T1

9-15104 9-15104-10 (Bulk Pkg 10) Solenoid Replaces: Johnson/Evinrude/ OMC 586180 / Mercury 47886T

9-15105 Solenoid Replaces: Merc 89-76416A1 / OMC / Pleasurecraft

9-15106 Solenoid Replaces: Mercury 65057A 1, 65057T 1

9-15107 Solenoid Replaces: OMC 985063, three post

9-15108 Solenoid Replaces: OMC 581528

9-15109 Solenoid Replaces: OMC 378444 Fits: Older 4 & 6 cyl. Engines

9-15110 Solenoid (horizontal posts) Fits: multiple starter & power trim applications

9-15111 Solenoid Replaces: Mercury 89-853654A1 Fits: Multiple starter applications

9-15116 Solenoid Replaces: Mercruiser 89-818999A1/A2, 89-850188A1/T1 Fits: Multiple starter applications

9-15200 9-15200-10 (Bulk Pkg 10) Relay Replaces: OMC 586224 / Volvo 876039-9 Fits: OMC 4.3L, 5.0L, 5.8L & 7.4L w/ electric fuel pumps, Volvo AQ175, 200, 225D, 260, 290A

9-15201 Relay Replaces: Volvo 870670, 876038, 876040

9-15112 9-15112-10 (Bulk Pkg 10) Solenoid Replaces: Mercury 89-96158T Fits: Multiple starter applications w/ stepped mounting bracket

164

See page 165-168 for applications charts


INBOARD & STERNDRIVE ELECTRICAL PARTS

9-15202 Relay Replaces: Volvo 841177, 872272

9-15210 Relay, shrouded 30A Replaces: Mercruiser 8827511 Numerous applications

9-15211 Relay, shrouded 30A Replaces: Mercruiser 865202T Electric fuel pump / Ignition

9-15213 Relay, shrouded 30A Replaces: Mercruiser 882751A04 MCM 496 & MIE 8.1L

9-15214 Relay, shrouded Replaces: Crusader/PCM R130012 Fits: Fuel Pump/Ignition

9-15500 Circuit Breaker Replaces: Mercruiser 88-11178 50 Amp

9-15501 Circuit Breaker Replaces: Mercruiser 88-93582 60 Amp

9-15510 Fuse, Starter 90 Amp Replaces: Mercruiser 88-79023A91

PLEASURECRAFT SOLENOID APPLICATION All Engines w/ Flat Bracket Solenoid use 9-15105

MERCRUISER SOLENOID APPLICATION Model

Cylinders

Serial Numbers

Years

Part Number

110

GM 4

1538370 - 2044033

1963-66

9-15103

120

GM 4

1666601 - 4469865

1964-75

9-15103

120

GM 4

4469866 - 6229717

1976-82

9-15111

120 / 2.5L

GM 4

6229718 - C853255

1983-89

9-15112

140

GM 4

2508261 - 4460664

1968-75

9-15103

140

GM 4

4460665 - 6229717

1976-81

9-15111 9-15112

140 / 3.0L

GM 4

6229718 - 0C856558

1982-89

140 / 3.0L / 3.0LX

GM 4

0C856559 & Up

1983-newer

9-57112

165 / 3.7L

Merc 4

0B434941 - 0C762299

1987-89

9-15106

170

Merc 4

6916779 - 0B434940

1985-86

9-15106

180/ 3.7LX

Merc 4

0B436391 - 0C762299

1987-89

9-15106

190

Merc 4

6916779 - 0B436390

1985-86

9-15106

470

Merc 4

4208730 - 6916778

1976-84

9-15106

470 MIE

Merc 4

5520115 - 6218036

1980-81

9-15106

485

Merc 4

5685394 - 6916778

1980-84

9-15106

140

GM 6

1538930 - 1725960

1963

9-15103

150

GM 6

1666495 - 2048046

1964-66

9-15103

160

GM 6

2048022 - 2770031

1967-69

9-15103

165

GM 6

2770032 - 4471565

1970-75

9-15103

165

GM 6

4471566 - 5813433

1976-81

9-15111

262 Mag EFI

GM V-6

0F803800 - 0K999999

1996-97

9-15112

4.3L / LX / LXH

GM V-6

0D714107 - Up

1992 - newer

9-15112

4.3L EFI

GM V-6

0L012009 - Up

1998 - newer

9-15112

190

GM V-8

1564539 - 1730903

1963-64

9-15103

165


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER SOLENOID APPLICATION (CONTINUED) Model 198 MIE 200 200 / 5.0L 215 MCM &MIE 225 225 MIE 888 225 225 MIE 228 MIE 898 230/5.0LX 5.0L / 5.0L EFI 233 233 MIE 250 MCM & MIE 250 255 255 MIE 255 255 MIE 260 260 / 5.7L 5.7L / LX 5.7L MIE 5.7L Ski 350 Mag Alpha 350 Mag Ski 350 Mag MPI Ski 270 MCM & MIE 280 TRS 325 MCM & MIE 330 330 (w/std. Ignition) 330 MIE 330 MIE (w/std. Ignition) 7.4L 7.4L MPI 7.4L MIE 7.4L MPI MIE 8.2L MIE 454 (Gen V) 454 Mag 350 MIE 370 TRS 390 MCM & MIE 400 TRS 440 TRS 460 TRS 500 (Gen V) 502

166

Cylinders GM V-8 GM 6 GM V-8 Ford V-8 Ford V-8 Ford V-8 Ford V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 Ford V-8 Ford V-8 GM V-8 GM V-8 Ford V-8 Ford V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8

Serial Numbers 4762210-6218461 2453769 - 2712072 0B525982 - 0F600999 2781153 - 3563181 3385721 - 4166999 3385721 - 4176999 3108723 - 4612109 1539620 - 2694014 2278647 - 2694014 4765100 - 5907057 4762210 - 6218461 0B525982 - 0F600999 0L015751 - Up 4173000 - 4902304 4173000 - 4775784 2314301 - 2639854 4768000 - 4908849 3258728 - 4175499 3258728 - 4178299 4175500 - 4767999 4175500 - 5907057 4908850 - 6218461 0B525982 - 0F600999 0F601000 - Up 0K040307 - Up 0F775200 - Up 0B525982 - 0K999999 0D505450 - 0K999999 0L002600 - Up 2851074 - 3385720 4176250 - 4770199 2278747 - 3780449 4623115 - 6083144 4623115 - 6083144 4623116 - 5889913 4623116 - 5889913 0D603118 - 0K999999 0L010003 - Up 0D715494 - 0K999999 0L002006 - Up 0D857200 - 0F819619 0F347100 - F347277 0F305000 - 0K999999 3780450 - 4623109 4179554 - 6721527 2781129 - 3042731 4179554 - 0B457644 4179554 - 0B485220 4179554 - 6181046 F213293 - F877722

Years 1977 1969 1987-95 1970-72 1973-74 1973-74 1971-77 1963-69 1968 1977-80 1977 - 82 1987-95 1998 - newer 1975-77 1975-76 1968-69 1977 1973-74 1973-74 1975-76 1975-80 1978-82 1987-95 1996 - newer 1997 - newer 1996 - newer 1987-97 1991-97 1998 - newer 1969-72 1975-76 1968-74 1977-81 1977-81 1977-80 1977-80 1992-97 1998 - newer 1992-97 1998 - newer 1993-96 1995-96 1995-97 1974-76 1978-85 1969-70 1980-86 1983-86 1983-86 1994-98

Part Number 9-15111 9-15103 9-15112 9-15103 9-15106 9-15103 9-15106 9-15103 9-15103 9-15111 9-15105 9-15112 9-15112 9-15105 9-15103 9-15103 9-15105 9-15106 9-15103 9-15111 9-15111 9-15105 9-15112 9-15112 9-15112 9-15112 9-15112 9-15112 9-15112 9-15106 9-15111 9-15106 9-15106 9-15111 9-15106 9-15111 9-15112 9-15112 9-15112 9-15112 9-15112 9-15116 9-15112 9-15106 9-15111 9-15106 9-15111 9-15111 9-15111 9-15116


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER SOLENOID APPLICATION (CONTINUED) Model 500 (Gen +) 502 500 Bulldog 540 500 Bulldog 500 EFI 525 SC 454 525 SC (Gen V) 454 525 SC (Gen V) 454 525 SC (Gen VI) 454 525 Sci 525 Sci 525 Sci 600 SC (Gen V & VI) 502 600 SC (Gen VI) 502 800 SC (Gen V) 572

Cylinders GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8 GM V-8

Serial Numbers L414639-L601036 C577254 - F745405 0K000001-0L416223 0L001477 - 0L416223 0D456000 - 0F348963 0D456000 - 0F348963 0F615814 - 0F745215 0F745260 - 0F877734 0L306696 - 0L307026 0L601000 - 0L602090 0M050000 - 0M053296 0D456489 - 0F877642 0K000227 - Up 0D763836 - Up

Years 1999 1990-96

1991-92 1992-95 1996

1991-96 1998 1993-98

Part Number 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116 9-15116

OMC STERNDRIVE SOLENOID APPLICATION HP

Years

Starter Mounted Solenoid #

Starter Solenoid Part #

Trim Solenoid Part #

80

1969

N/A

9-15104

9-15104

88

1964

N/A

9-15109

90

1965-71

N/A

9-15104

9-15104

110

1964

N/A

9-15109

120

1965-71

N/A

9-15104

9-15104

150

1964

N/A

9-15109

150

1965-66

N/A

9-15104

9-15104

155

1967-72

N/A

9-15104

9-15104

170

1974

N/A

9-15105

N/A

175

1975-78

N/A

9-15105

N/A

185

1967-68

N/A

9-15104

9-15104

190

1974-78

N/A

9-15105

N/A

200

1966-78

N/A

9-15104

9-15104 9-15104

210

1968-70

N/A

9-15104

210 Inboard

1970-72

N/A

9-15104

N/A

215

1971

N/A

9-15104

9-15104

225

1972

N/A

9-15104

9-15104 9-15104

225

1973-76

N/A

N/A

225 Inboard

1973-74

N/A

9-15104

N/A

235

1971

N/A

9-15104

9-15104

235

1975-78

N/A

9-15105

N/A

245

1972

N/A

9-15104

9-15104

245 Jet Drive

1972-75

N/A

9-15104

N/A

250 Inboard

1970-74

N/A

9-15104

N/A

290 Jet Drive

1974-75

N/A

9-15104

N/A

2.5L

1983-86

9-15102

N/A

N/A

3.0L

1983-86

9-15102

N/A

N/A

3.8L

1983-86

9-15102

N/A

N/A

4.3L

1985-86

9-15102

N/A

N/A

5.0L

1983-86

9-15102

N/A

N/A

5.7L

1983-86

9-15102

N/A

N/A

167


INBOARD & STERNDRIVE ELECTRICAL PARTS OMC COBRA SOLENOID APPLICATION HP

Years

Starter Mounted Solenoid #

Starter Solenoid Part #

Trim Solenoid Part #

262

1989

9-15102

9-15107

N/A 9-15107

350

1988

9-15102

9-15107

350

1989

9-15102

9-15107

N/A

350

1990-91

9-15102

9-15105

N/A

351

1992

N/A

9-15105

9-15107 9-15107

370

1988

N/A

9-15107

370

1989

N/A

9-15107

N/A

454

1990

N/A

9-15105

N/A

454

1991-92

9-15102

9-15105

N/A

460

1989-90

N/A

9-15105

N/A

502

1992

9-15102

9-15105

N/A

2.3L

1987-88

N/A

9-15105

9-15107

2.3L

1989-90

N/A

9-15105

N/A

2.5L

1986

9-15102

9-15107

9-15107

3.0L

1986-88

9-15102

9-15107

9-15107

3.0L

1989-90

9-15102

9-15107

N/A

3.0L

1991-92

9-15102

9-15105

N/A

4.3L

1986-88

9-15102

9-15107

9-15107

4.3L s& Parrtranty Yearr Wa4.3L Labo 5.0L

1989-90

9-15102 †

9-15107

N/A

1990-92

9-15102 ‡

9-15105

N/A

1986-88

9-15102

9-15107

9-15107

5.0L

1989-92

N/A

9-15105

N/A 9-15107

5.7L

1986-88

9-15102

9-15107

5.7L

1989

9-15102

9-15107

N/A

5.7L

1990-92

9-15102

9-15105

N/A

5.8L

1989-92

N/A

9-15105

N/A

7.5L

1987

N/A

9-15105

9-15107

2 3.8L

1983-86

9-15102

N/A

N/A

4.3L

1985-86

9-15102

N/A

N/A

5.0L

5.7L ar

Ye

1983-86

9-15102

N/A

N/A

1983-86

9-15102

N/A

N/A

† 1990 w/2bbl carb r Labo ‡ 1990 w/4bbl ts &carb y

Par arrant W

VOLVO STARTER MOUNTED SOLENOID APPLICATION 9-15101 (for starters w/ aluminum nose) solenoid shaft is 13/32” long

2

ALaR YarE bor & s t nty

P 168

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SERVICE, QUALITY, VALUE,

PERFORMANCE All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty.


INBOARD & STERNDRIVE ELECTRICAL PARTS STARTERS

• 100% load testing on the production line • High torque permanent magnet designs are more efficient, more powerful, and reduce battery drain • All Mallory Marine Starters are Brand New, not remanufactured • Meet or exceed OEM specifications • Built for the marine environment, meet or exceed industry safety regulations • Mounting bolts included with 9-15900, 9-15901 & 9-15907 9-15900 Starter Replaces: Mercruiser 50-864340A2, OMC 3854751, Volvo 3860764 Offset Bolt Pattern For GM engines w/14” flywheel *These starters will also replace many older field wound starters

9-15901 Starter Replaces: Mercruiser 50-806965A4, OMC 988217, Volvo 3856003 Straight Across Bolt Pattern For GM engines w/12 3/4” flywheel

9-15902 Starter (New) Replaces: OMC 987811, PCM RA122001, RK122014, Volvo 3854190 for Ford 5.0L & 5.8L engines

9-15903 Starter (New) Replaces: Mercruiser 50-808011A1, OMC 985996, Volvo 855326 Fits: GM engines bottom mount straight across bolt pattern, Standard Rotation

9-15904 Starter (New) Replaces: Mercruiser 50-99418A2, 50-12177A2, OMC 984456, 986505 Fits: GM engines bottom mount offset bolt pattern, Standard Rotation

9-15905 Starter (New) Replaces: Mercruiser 50-47455 (CW), 50-76965A3 (CCW), OMC 982202 (CW) 982195 (CCW), Crusader 42090 Fits: Top mount rear entry opposire rotation, GM & Ford engines and some standard rotation

9-15906 Starter (New) Replaces: Yanmar 128170-77010 For: CW 9 tooth, 12V (1.0KW) models: GM, GM2, GM3, GM10, GM20/2-20F, GM30, GMF, 1GM, 2GM, 3GM

9-15907 Starter Replaces: Mercruiser, Volvo 50-807904A1, 50-863007A1 Fits: 1999 & Newer 3.0L, 1996 & Newer GM V-6 & V-8 (305 &350) Bottom Mount offset bolt pattern

9-15908 Starter (NEW) Replaces: Mercruiser 50-808011A4, 50-808011A05 Fits: GM New LS series & noseless CCW top mount rear entry starter for standard rotation GM & Ford engines

9-15990 Starter Bolt Kit Replaces: Mercruiser 10-805343-2 (2) 4 3/8” Long

9-15991 Starter Bolt Kit Replaces: Mercruiser 10-805343-2 & 10-805343-4 (1) 4 3/8” Long & (1) 1 11/16” Long

169


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER STARTER APPLICATIONS HP 110 120 2.5L 140 3.0L 3.0L 3.0LX 3.0LX 3.0LX 3.0L 165/3.7L 170 180/3.7L 190 140 150 160 165

CID/ # CYL 153 / L4 153 / L4 153 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181/L4 229 / L4 229 / L4 229 / L4 229 / L4 230 / L6 250 / L6 250 / L6 250 / L6

Years 1963-66 1964-86 1987-89 1968-86 1987-92 1992-94 1990-92 1990-97 1998-99 1999-2001 1987-89 1985-86 1987-89 1985-86 1963 1964-66 1967-69 1970-81

Serial # 1537370 - 2044033 1666601 - 0B531853 0B531854 - 0C853255 2508261 - 0B450800 0B450801 - 0D831100 0B450801 - 0F603999 0B450801 - 0D831100 0C856559 - 0K999999 0L010042-0L0969999 0L382122 & Up 0B434941 - 0C762299 6916779 - 0B434940 0B436391 - 0C762299 6916779 - 0B436390 1538930 - 1725960 1666495 - 2048046 2048022 - 2770031 2770032 - 5813433

Permanent Magnet Starter # 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15907 — — — — 9-15901 9-15901 9-15901 9-15901

Standard Starter # 9-15903 9-15903 9-15903 9-15903 9-15903 — 9-15903 — — — 9-15905 9-15905 9-15905 9-15905 9-15903 9-15903 9-15903 9-15903

200

292 /L6

1969

2453769 - 2712072

9-15901

9-15903

185 (4 bbl) 175 185 (2bbl) 205 262 Mag EFI (9 1/4 in 324mm Long) 262 Mag EFI(8 1/2 in 216mm Long) 262 Mag EFI 4.3L/LH/LX/LXH 4.3L/LX/LXH 4.3L EFI 4.3L MPI 190 200 (2bbl) (w/12 3/4” flywheel) 200 (2bbl) (w/14” flywheel) 200 (2bbl) 215 MCM & MIE (RH) 225 MIE (RH) 228 (w/12 3/4” flywheel) 228 (w/14” flywheel) 228 MIE 230 (w/12 3/4” flywheel) 230 (w/14” flywheel) 230/5.0L MIE 5.0L, LX, EFI, MPI 5.0L, LX, EFI, MPI 898 898 (w/12 3/4” flywheel) 898 (w/14” flywheel) 198 MIE (RH) 225 (GM) 225 MIE (RH) 233 MIE

229 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 283 / V-8 305 / V-8 305 / V-8 305 / V-8 302 Ford / V-8 302 Ford / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 327 / V-8 327 / V-8 351 Ford / V-8

1983-84 1987 1985-87 1985-87 1996-97 1996-97 1996-97 1992-97 1998 & Up 1998-04 1998 & Up 1963-64 1985-87 1985-87 1987 1970-72 1973-74 1977-84 1977-84 1977-80 1985-87 1985-87 1987-88 1988-1995 1996 & Newer 1977-82 1983-84 1983-84 1977-82 1963-66 1968 1975-76

6330183 - 6919655 0B527955 - 0B773242 0A331445 - 0B527954 0A331445 - 0B775129 0F803800 - 0K999999 0F803800 - 0K999999 0F803800 - 0K999999 0D714107 - 0F802999 0L010044 & Up 0L012009 - 0M299999 0M300000 & Up 1564539 - 1730903 6218462 - 0B525981 6218462 - 0B525981 0B525982 - 0B774444 2781153 - 3563181 3385721 - 4176999 4765100 - 6899268 4765100 - 6899268 4765100 - 5907057 6899269 - 0B525981 6899269 - 0B525981 5907058 - 0B788151 0B774445 - 0L015750 0L015751 & Up 4762210 - 6218461 6218462 - 6899057 6218462 - 6899057 4762210 - 6218461 1539620 - 2278646 2278647 - 2694014 4173000 - 4775784

9-15901 9-15900 9-15900 9-15900 9-15900 9-15907 9-15900 9-15900 9-15907 9-15907 9-15907 9-15901 9-15901 9-15900 9-15900 — — 9-15901 9-15900 — 9-15901 9-15900 — 9-15900 9-15907 9-15900 9-15901 9-15900 9-15900 9-15901 — —

9-15903 — — — — — — — — — — 9-15903 9-15903 9-15904 9-15904 9-15905 9-15905 9-15903 9-15904 9-15905 9-15903 9-15904 9-15905 9-15905 — 9-15904 9-15903 9-15904 9-15904 9-15903 9-15905 9-15905

170


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER STARTER APPLICATIONS (CONTINUED) HP

CID/ # CYL

Years

Serial #

Permanent Magnet Starter #

Standard Starter #

250

350 / V-8

1977

4768000 - 4908849

9-15901

9-15903

255 (GM)

350 / V-8

1975-76

4175500 - 4767999

9-15901

9-15903

255 MIE (RH)

351 Ford / V-8

1973-74

3258728 - 4178299

9-15905

260

350 / V-8

1978-82

4908850 - 6218461

9-15901

9-15903

260 (w/12 3/4” flywheel)

350 / V-8

1982-86

6218462 - 0B525981

9-15901

9-15903

260 (w/14” flywheel)

350 / V-8

1982-86

6218462 - 0B525981

9-15900

9-15904 9-15904

260

350 / V-8

1987

0B525982 - 0B773304

9-15900

260/5.7L MIE (RH)

350 / V-8

1987-96

5907058 - 0K040306

9-15905

5.7L , LX

350 / V-8

1988-2001

0B773305 - 0M32002

9-15900

9-15904

5.7L, LX

350 / V-8

1996-2004

0B773305 & Up

9-15900

— —

5.7L

350 / V-8

2001 & Newer

0M320025 & Up

9-15907

5.7L EFI

350 / V-8

1998-2001

0L010035 - 0M299999

9-15907

5.7L Ski (RH)

350 / V-8

1985-95

0A338533 - 0F775199

9-15900

9-15904

5.7L Ski (LH)

350 / V-8

1985-95

0A338533 - 0F775199

9-15905

5.7L Ski

350 / V-8

1996 & Newer

0L003005 & Up

9-15907

280 TRS

350 / V-8

1975-76

4176250 - 4770199

9-15901

9-15903

300 MR (w/12 3/4” flywheel)

350 / V-8

1985-86

6668677 - 0B430367

9-15901

9-15903

300 MR (w/14” flywheel)

350 / V-8

1985-86

6668677 - 0B430367

9-15900

9-15904

320 EFI

350 / V-8

1987-89

0A543604 - 0C622418

9-15900

9-15904

350 Mag Alpha

350 / V-8

1986-97

0A635178 - 0K999999

9-15900

350 Mag Alpha EFI Gen +

350 / V-8

1996-97

0F800300 - 0K999999

9-15900

350 Mag Bravo MPI

350 / V-8

1995-97

0F415189-0K999999

9-15900

350 Mag EFI SKI

350 / V-8

1994-97

0F215561-0K999999

9-15900

350 Mag MPI

350 / V-8

1998-2001

0L010019-0M299999

9-15900

350 Mag MPI

350 / V-8

2001 & Newer

0M320025 & Up

9-15907

350 Mag MPI Horizon

350 / V-8

2001 & Newer

0M300000 & Up

9-15907

350 Mag MPI SKI

350 / V-8

1998 & Newer

0L002600 & Up

9-15907

Black Scorpion

350 / V-8

1997 & Newer

0K040001 & Up

9-15907

270 MCM & MIE (RH)

350 / V-8

1969-72

2851074 - 3385720

9-15905

377 Scorpion MCM & Ski

377 / V-8

1997-2004

0K000656 & Up

9-15900

9-15904

MX 6.2L (All except MIE)

377 / V-8

2000 - 2004

0L680003 & Up

9-15900

9-15904

325 MCM & MIE (RH)

427 / V-8

1968-70

2278747 - 2761141

9-15905

325 MCM & MIE (RH)

454 / V-8

1970-74

2761142 - 3780449

9-15905

330

454 / V-8

1977-81

4623115 - 6083144

9-15900

9-15904

330 MIE (RH)

454 / V-8

1977-80

4623115 - 5889913

9-15905

340/7.4L MIE (w/BW RH)

454 / V-8

1981-92

5889914 - 0D715493

9-15905

350 MIE (RH)

454 / V-8

1974-76

3780450 - 4623109

9-15905

7.4L

454 / V-8

1988-97

0B771113 - 0K999999

9-15900

9-15904

7.4L MIE

454 / V-8

1989-96

0C391564 - 0F820141

9-15900

7.4L MPI

454 / V-8

1998 & Newer

0L10003 & Up

9-15900

454 Mag & Mag MPI

454 / V-8

1986 & Newer

0A631894 & Up

9-15900

390 MCM & MIE (RH)

482 / V-8

1969-70

2781129 -3042731

9-15905

465 Bravo

502 / V-8

1990-94

0C849992 - 0F213244

9-15900

500 Bravo

502 / V-8

1994-97

0F213293 & UP

9-15900

500 Bulldog Bravo

502 / V-8

1990-96

0C577254 & Up

9-15900

502 Mag Bravo

502 / V-8

1990-93

0C878221 - 0F114528

9-15900

502 Mag MPI

502 / V-8

1993-97

0D840650 - 0K999999

9-15900

525 SC Bravo

502 / V-8

1991-97

0D456000 & Up

9-15900

171


INBOARD & STERNDRIVE ELECTRICAL PARTS OMC STARTER APPLICATION HP

CID/ # CYL

Years

Serial #

Permanent Magnet Starter #

Standard Starter #

3.0L 4.3L 4.3L 5.0L (GM) 5.0L (GM) 5.0L (Ford) 5.7L 5.7L 5.8L (Ford) 7.4L

181 / L4 262 / V-6 262 / V-6 305 / V-8 305 / V-8 302 / V-8 350 / V-8 350 / V-8 351 / V-8 454 / V-8

1982-92 1985-86 1986-92 1982-86 1986-88 — 1982-86 1986-92 — 1990-92

9-15901 9-15901 9-15900 9-15901 9-15900 9-15902 9-15901 9-15900 9-15902 9-15900

9-15903 9-15903 9-15904 9-15903 9-15904 — 9-15903 9-15904 — 9-15904

9-15903 9-15903 — — — — — — — —

OMC STRINGER DRIVES & INBOARDS STARTER APPLCIATION Model 100 110 120 140 140 Jet 150 155 165 185 185 200 200 210 215 225 225 230 (opposite rotation) 230 235 245 245 Jet 260 (opposite rotation) 260 305 cid (opposite rotation) 350 cid (opposite rotation) 350 cid 454 cid (opposite rotation)

Years 1972-73 1964 1965-81 1973-81 1973 1964-66 1967-72 1972-76 1967-68 1978-80 1966-68 1979-81 1968-72 1971 1972-76 1978 1975-76 1979-81 1971 1972-75 1972-74 1975-76 1979-81 1977-82 1977-82 1988-91 1977-82

Permanent Magnet Starter # 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 9-15901 — 9-15901 9-15901 9-15901 9-15901 — 9-15901 — — 9-15900 —

Standard Starter # 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15905 9-15903 9-15903 9-15903 9-15903 9-15905 9-15903 9-15905 9-15905 9-15904 9-15905

VOLVO PENTA STARTER APPLICATION Model AQ175A AQ200B,C,D,F AQ205A AQ211A AQ225A,B,C,D,E,F AQ231A,B AQ225A,B AQ260A,B AQ271A,B,C,D AQ280 AQ290A AQ311A,B BB225A,B,C BB260A, B, C

172

Starter # 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903 9-15903

Serial # 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below

Model 430, 431, 432 500 - 570 571A 572 740B 3.0L 4.3L 5.0L 5.0L (Ford) 5.7L 5.8L (Ford) 7.4L 8.2L

Starter # 9-15903 9-15903 9-15903 9-15903 9-15903 9-15901 9-15900 9-15900 9-15902 9-15900 9-15902 9-15900 9-15900

Serial # 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 7705/001557 & Below 181/ L4 262 / V-6 305 / V-8 302 / V-8 350 / V-8 351 / V-8 454 / V-8 502 / V-8


INBOARD & STERNDRIVE ELECTRICAL PARTS ALTERNATORS • • • • •

High output designs provide better reliability and support of electronic accessories Stainless Steel flames arrestor screens for corrosion resistance and safety Anodized drive pulleys, fans, and hardware All Brand New, not remanufactured Meet or exceed OEM specifications and industry safety standards

9-19100 Alternator (New) Replaces: Mercruiser 69729 Delco Alternator, 12V, 61 amp, Self-exciting regulator, 1 wire hook-up, v-belt pulley

9-19101 Alternator (New) Replaces: Mercruiser 817119A4 Mando OEM alternator, 12V, 55 amp internal regulator, v-belt pulley

9-19102 Alternator (New) Replaces: Mercruiser 807652T Mando OEM alternator 12V, 55 amp internal regulator, Serpentine belt pulley

9-19103 Alternator (New) Replaces: Mercruiser 862030T, 805884T, 817119A1 Mando OEM alternator 12V, 65 amp internal regulator, v-belt pulley

9-19104 Alternator (New) Replaces: Mercruiser 807653T Mando OEM alternator, 12V, 65 amp internal regulator, Serpentine belt pulley

9-19105 Alternator (New) 94 amp Replaces: Yanmar 129772-77200 / 129470-77200 For: Yanmar & Perkins small diesels, replaces 55 amp & 80 amp units

9-19106 Alternator (New) Replaces: Volvo 826495 Fits: many popular gas & diesel models 14V, 50 amp

9-19107 Alternator (New) 70 amp Replaces: Marine Power 471022, 471201, 4711210, Delco 19020616, Delco alternator 12V, 70 amp internal regulator, v-belt pulley

9-19108 Alternator (New) 70 amp Replaces: Pleasurecraft RA097007B, Delco 19020608, Delco alternator 12V, 70 amp internal regulator, v-belt pulley

See page 174-177 for applications charts

173


INBOARD & STERNDRIVE ELECTRICAL PARTS

9-19109 Alternator 70 amp Replaces: Mercruiser 862030T, Delco 19020616, Delco alternator 12V, 70 amp internal regulator, v-belt pulley

9-19113 Alternator 78 amp Replaces: Mercruiser 78477, 78403A2 Fits: Mercury, OMC, Volvo 3-Wire Hook-Up Can replace Mando & Motorola

9-19110 Alternator 70 amp Replaces: Mercruiser 862031T, Delco 19020601 & 19020609, Serpentine belt pulley - 2.44� diameter pulley

9-19114 Alternator 28V 60A Replaces: Volvo 1624090 Without Pulley

9-19111 Alternator 70 amp Replaces: 863077T, Delco 19020612, Delco alternator 12V, 70 amp internal regulator, Serpentine belt pulley

9-19115 Alternator 12V 50A Replaces: Volvo 834625-6 Without pulley and idler

9-19112 Alternator 50 amp Replaces: Mercruiser 881248T02 / 875285T1, T2, T4 / 889955T01, Delco 19020703 / 19020706, Delco alternator 12V, 50 amp internal regulator, Serpentine belt pulley

9-19116 Alternator (New) Replaces: Indmar/PCM (Delco #8600002) Fits: GM LS series

9-19203 Alternator (New) 60 amp Replaces: Mercury 834832T, 857006A3, 857006T1 Fits: 500 EFI, 575 SCI Hi-Perf

MERCRUISER ALTERNATOR APPLICATIONS HP 120 120 120 2.5L 2.5L 140 140 140 3.0L 3.0L 3.0L 3.0L 3.0LX 160 165 165 185 (4 bbl) 175 185 (2bbl) 205 262 Mag EFI 4.3L 4.3L 4.3L 4.3L 4.3L EFI 4.3L EFI 4.3L MPI 4.3L MPI 4.3LH 4.3LH

174

CID / #CYL 153 / L4 153 / L4 153 / L4 153 / L4 153 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 250 / L6 250 / L6 250 / L6 229 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6

Years 1964-86 1979-82 1983-86 1987-89 1987-89 1968-86 1979-82 1982-86 1987-94 1987-94 1999 1999-01 1990-97 1969 1970-81 1979-81 1983-84 1987 1985-87 1985-87 1996-97 1988-96 1998-99 2000-02 2002-07 1998-99 2000-01 2002 2002-07 1998-99 2000-02

Serial Number 1666601 - 0B531853 5192049 - 6229717 6229718 - 0B531853 0B531854 - 0C853255 0B531854 - 0C853255 2508261 - 0B450800 5192049 - 6229717 6229718 - 0B450800 0B450801 - 0F603999 0B450801 - 0F603999 0L097000 - 0L382121 0L382122 - 0M326292 0C856559 - 0K999999 2768032 - 2770031 2770032 - 5813433 5178959 - Up 6330183 - 6919655 0B527955 - 0B773242 0A331445 - 0B527954 0A331445 - 0B775129 F803800 - K999999 0B773243 - 0F802999 0L010044 - 0L618999 0L919000 - 0M320024 0M320025 & Up 0L012009 - 0L618999 0L619000 - 0M299999 0M300000 - 0M320024 0M320025 & Up 0L010044 - 0L618999 0L619000 - 0M320024

Alternator 9-19100 9-19113 9-19101 9-19100 9-19101 9-19100 9-19113 9-19101 9-19100 9-19101 9-19101 9-19109 9-19101 9-19100 9-19100 9-19113 9-19101 9-19101 9-19101 9-19101 9-19104 9-19101 9-19102 9-19110 9-19111 9-19104 9-19110 9-19110 9-19111 9-19102 9-19110


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER ALTERNATOR APPLICATIONS (CONTINUED) HP 4.3LH 4.3LX 4.3LX, LXH 215 MCM & MIE (RH) 225 MIE (RH) 888 198 MIE 200 (2bbl) 228 228 MIE 230 230 MIE 5.0L 5.0L 5.0L 5.0L 5.0L EFI 5.0L EFI 5.0L MIE 5.0 MPI 5.0 MPI 5.0LX 898 898 250 255 (GM) 255 MIE (GM) 260 260 260 MIE 270 MCM & MIE (RH) 5.7L 5.7L 5.7L 5.7L 5.7L EFI 5.7L EFI 5.7L EFI 5.7L EFI MIE 5.7L MIE 5.7L MIE 5.7L MIE 5.7L MIE 5.7LX 5.7LX 5.7LX EFI 5.7LX EFI 5.7L Ski 5.7L Ski 5.7L Ski 5.7L Ski 280 TRS 300 MR, TR 320 EFI 350 Mag Alpha

CID / #CYL 262 / V-6 262 / V-6 262 / V-6 302 Ford / V-8 302 Ford / V-8 302 Ford / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8

Years 2002-07 1988-96 1996-97 1970-72 1973-74 1971-77 1977 1985-87 1977-84 1977-80 1985-87 1981-87 1988-95 1998-99 2000-02 2002-07 1998-99 2000-01 1988 2002 2002-07 1988-95 1977-82 1983-84 1977 1975-76 1975-80 1978-82 1982-87 1981-87 1969-72 1988-96 1997-99 2000-02 2002-07 1995-96 1997-99 2000-01 1997 1988-96 1997-01 1998-01 2001-07 1996 1997 1996 1997 1985-96 1997-99 2000-01 2001-07 1975-76 1985-86 1987-89 1986-96

Serial Number 0M320025 & Up 0B775130 - 0F802999 0F803000 - 0K999999 2781153 - 3563181 3385721 - 4176999 3108723 & Up 4776402 - 4931099 6218462 - 0B774444 4765100 - 6899268 4765100 - 5907057 6899269 - 0B773739 5907058 - 0B522505 0B77445 - 0F600999 0L015751 - 0L618999 0L619000 - 0M320024 0M320025 & Up 0L015752 - 0L618999 0L619000 - 0M299999 0B788152 - 0C396832 0M300000 - 0M320024 0M320025 & Up 0B773740 - 0F600999 4762210 - 6218461 6218462 - 6899057 4768000 - 4908849 4175500 - 4767999 4175500 - 5907057 4908850 - 6218461 6218462 - 0B773304 5907058 - 0B788151 2851074 - 3385720 0B773305 - 0K001526 0K001527 - 0L618999 0L619000 - 0M320024 0M320025 & Up 0F225560 - 0K001505 0K001506 - 0L618999 0L619000 - 0M299999 0K040300 - 0K999999 0B788152 - 0K040306 0K040307 - 0L677226 0L002003 - 0L677226 0L677227 & Up 0F601000 - 0K001526 0K001527 - 0K999999 0F752400 - 0K001505 0K001506 - 0K999999 0A338533 - 0K040003 0K040004 - 0L618999 0L619000 - 0L678784 0L678785 & Up 4176250 - 4770199 6668677 - 0B430367 0A543604 - 0C622418 0A635178 - 0K001526

Alternator 9-19111 9-19101 9-19102 9-19100 9-19100 9-19100 9-19100 9-19101 9-19101 9-19100 9-19101 9-19101 9-19101 9-19102 9-19110 9-19111 9-19104 9-19110 9-19101 9-19110 9-19111 9-19101 9-19100 9-19101 9-19100 9-19100 9-19100 9-19100 9-19101 9-19101 9-19100 9-19101 9-19102 9-19110 9-19111 9-19103 9-19104 9-19110 9-19104 9-19101 9-19102 (Mando) 9-19110 (Delco) 9-19111 9-19101 9-19102 9-19103 9-19104 9-19101 9-19102 9-19110 9-19111 9-19100 9-19101 9-19101 9-19101

175


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER ALTERNATOR APPLICATIONS (CONTINUED) HP 350 Mag Alpha 350 Mag Alpha EFI 350 Mag Alpha EFI 350 Mag Bravo MPI 350 Mag Bravo MPI 350 Mag MPI 350 Mag MPI 350 Mag MPI 350 Mag MPI Horizon 350 Mag MPI Horizon 350 Mag MPI Horizon MIE 350 Mag MPI Horizon MIE 350 Mag MPI Horizon MIE 350 Mag MPI MIE 350 Mag MPI MIE 350 Mag MPI MIE 350 Mag EFI Ski 350 Mag MPI Ski 350 Mag MPI Ski 350 Mag MPI Ski 350 Mag MPI Ski 350 Mag Ski 350 Mag Ski Black Scorpion Black Scorpion Black Scorpion Black Scorpion 233 233 MIE 255 255 MIE (RH) 377 Scorpion MCM 377 Scorpion Ski MX 6.2L MPI MX 6.2L MPI MX 6.2L MPI Horizon MX 6.2L MPI Horizon MX 6.2L MPI Horizon MIE MX 6.2L MPI Horizon MIE MX 6.2L MPI MIE MX 6.2L MPI MIE MX 6.2L MPI Ski MX 6.2L Black Scorpion Ski MX 6.2L Black Scorpion Ski MX 6.2L Black Scorpion Ski 325 MCM & MIE (RH) 330 330 330 MIE 340 MIE 350 MIE 370 TRS 370 TRS 370 TRS 400 TRS 400 TRS 420

176

CID / #CYL 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 351 Ford / V-8 351 Ford / V-8 351 Ford / V-8 351 Ford / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 427 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8

Years 1997 1996 1997 1995-96 1997 1998 2000-02 2002-07 2002 2002-07 1999-01 1999-01 2001-07 1998-01 1998-01 2001-07 1994-97 1995-96 1998-02 1998-02 2002-07 1991-96 1997 1996 1997-01 1997-01 2001-07 1975-77 1975-76 1973-74 1973-74 1999-2005 1997-98 2000-02 2002-07 2002 2002-07 2002 2002-07 2002 2002-07 2002-07 2001 2001 2001-07 1970-74 1977-81 1982-87 1977-80 1981-87 1974-76 1978-85 1978-85 1985-87 1980-86 1980-86 1987-89

Serial Number 0K001527 - 0K999999 0F800300 - 0K001508 0K001509 - 0K999999 0F415189 - 0K001500 0K001501 - 0K999999 0L010019 - 0L618999 0M300000 - 0M320024 0M320025 & Up 0M300000 - 0M320024 0M320025 & Up 0L304700 - 0L678398 0L304700 - 0L678398 0L678399 - 0M300000 0L002008 - 0L678398 0L002008 - 0L678398 0L678399 - 0M300000 0F215561 - 0K999999 0F350583 - 0F799999 0L002600 - 0M310021 0L002600 - 0M310021 0M310022 & Up 0D505450 - 0K040399 0K040400 - 0K999999 0F800000 - 0K040000 0K040001 - 0L678036 0K040001 - 0L678036 0L678037 & Up 4173000 - 4902304 4173000 - 4775784 3258728 - 4175499 3258728 - 4178299 0L416146 - 0M907201 0K000656 - 0L600314 0L680003 - 0M320024 0M320025 & Up 0M300000 - 0M320024 0M320025 & Up 0M300000 - 0M310099 0M310100 & Up 0M300000 - 0M310099 0M310100 & Up 0M317000 & Up 0L670015 - 0L678036 0L670015 - 0L678036 0L678037 & Up 2761142 - 3780449 4623115 - 6083144 6083145 - 0B816540 4623115 - 5889913 5889914 - 0B788365 3780450 - 4623109 4179554 - 6721527 4179554 - 6721527 6721528 - 0B714586 4179554 - 0B457644 4179554 - 0B457644 0A398941 - 0B622418

Alternator 9-19102 9-19103 9-19104 9-19103 9-19104 9-19104 9-19110 9-19111 9-19110 9-19111 9-19104 (Mando) 9-19110 (Delco) 9-19111 9-19104 (Mando) 9-19110 (Delco) 9-19111 9-19103 9-19103 9-19104 (Mando) 9-19110 (Delco) 9-19111 9-19101 9-19102 9-19103 9-19104 (Mando) 9-19110 (Delco) 9-19111 9-19100 9-19100 9-19100 9-19100 9-19104 9-19104 9-19110 9-19111 9-19110 9-19111 9-19110 9-19111 9-19110 9-19111 9-19111 9-19104 (Mando) 9-19110 (Delco) 9-19111 9-19100 9-19100 9-19101 9-19100 9-19101 9-19100 9-19100 (Delco) 9-19101 (Mando) 9-19100 (Delco) 9-19101 (Mando) 9-19101 9-19101


INBOARD & STERNDRIVE ELECTRICAL PARTS MERCRUISER ALTERNATOR APPLICATIONS (CONTINUED) HP 425 440 TRS 440 TRS 454 Mag 454 Mag EFI Ski 454 Mag MPI 454 Mag MPI 454 Mag MPI 454 Mag MPI Horizon MIE 454 Mag MPI Horizon MIE 454 Mag MPI Ski 525 SC 7.4L 7.4L EFI MIE 7.4L MIE 7.4L MPI 7.4L MPI 7.4L MPI MIE 7.4L MPI MIE 7.4L MPI MIE 7.4LX Bravo EFI 7.4LX Bravo MPI 390 MCM & MIE 460 TRS 460 TRS 496 Mag & HO 8.1S & HO MIE 465 500 EFI 500 EFI Race 502 Mag Bravo 502 Mag MPI 502 Mag MPI 502 Mag MPI 575 Sci 575 Sci Race 600SC 8.2L MIE 8.2L MPI MIE 8.2L MPI MIE 8.2L MPI MIE 500 Bulldog 575

CID / #CYL 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 482 / V-8 482 / V-8 482 / V-8 496 / V8 496 / V8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 540 / V-8 540 / V-8

Years 1990-92 1983-86 1983-86 1986-97 1995-96 1994-97 1998-01 1998-01 1998-01 1998-01 1996-97 1991-99 1988-97 1996-97 1988-97 1998 - 01 1998 - 01 1995-97 1998 - 01 1998 - 01 1996-97 1996-97 1969-70 1983-86 1983-86 2001-07 2001-07 1990-94 1999-2005

Serial Number 0A398941 - 0D937011 4179554 - 0B485220 4179554 - 0B485220 0A631894 - 0K999999 0F215800 - F820099 0F115700 - 0K999999 0L010029 - 0M024999 0L010029 - 0M024999 0L002200 - 0L674000 0L002200 - 0L674000 0F820100 - 0K999999 0D456000 - 0L415623 0B771113 - 0K999999 0F874815 - 0K999999 0B788366 - 0K999999 0L010003 - 0M024330 0L010003 - 0M024330 0F563052 - 0K999999 0L002006 - 0M025999 0L002006 - 0M025999 0F820000 - 0K999999 0F602010 - 0K999999 2781129 -3042731 4179554 - 6181046 4179554 - 6181046 0M025000 & Up 0M025000 & Up 0C849992 - 0F213244 0L001477 & 0M907127 0L306500-0M905089 0C878221 - 0F114528 0D840650 - 0K999999 0L017000 - 0M024999 0L017000 - 0M024999 0L601000 - 0M950526 0L306696-0M053292 0D456489 - 0F877642 0C878221 - 0F819619 0F819620 - 0K999999 0L002450 - 0L674200 0L002450 - 0L674200 0C577254 - 0M050281 0A677429 - 0D763716

1990-93 1993-97 1998-01 1998-01 2000-2005 —

1991-96 1990-96 1996-97 1998-01 1998-01 1990-01 1986-92

Alternator 9-19101 9-19100 (Delco) 9-19101 (Mando) 9-19101 9-19103 9-19103 9-19110 (Delco) 9-19104 (Mando) 9-19110 (Delco) 9-19104 (Mando) 9-19103 9-19101 (Black) 9-19101 9-19103 9-19101 9-19110 (Delco) 9-19104 (Mando) 9-19103 9-19110 (Delco) 9-19104 (Mando) 9-19103 9-19103 9-19100 9-19100 (Delco) 9-19101 (Mando) 9-19111 9-19111 9-19101 (Black) 9-19203 9-19112 9-19101 9-19103 9-19110 (Delco) 9-19104 (Mando) 9-19203 9-19112 9-19101 (Black) 9-19101 9-19103 9-19110 (Delco) 9-19104 (Mando) 9-19101 (Black) 9-19101

VOLVO ALTERNATOR APPLICATIONS Gas Models AQ125A,B AQ131A,B,C,D AQ140A AQ145, A,B AQ151A,B,C AQ171A,C AQ200B,C,D,F AQ225A,B,C,D,E,F AQ260A,B

Alternator 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106

AQ290A BB140A BB145A BB225A,B,C BB260A,B,C

9-19106 9-19106 9-19106 9-19106 9-19106

Diesel Models D25A D30A D49A

Alternator 9-19106 9-19106 9-19106

MD6 MD7 MD11 MD17 TAMD60C TAMD61A,62A TAMD62A TAMD71A,72A TAMD72A

9-19106 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106 9-19106

177


INBOARD & STERNDRIVE ELECTRICAL PARTS

9-18618 Pump / Reservoir Fits: Late model Mercruiser w/3-wire motor & Oildyne pump

9-18600 Power Tilt Motor Replaces: OMC 982058, 982706 Fits: OMC Sterndrives 1980-85, Prestolite EVD4001 & EVD4002, 3-wire connection

9-18602 Power Trim Motor Replaces:OMC 986280, Volvo 3853945 Fits: OMC Cobra Sterndrives All modesl 1989-93, Volvo 3.0L - 8.2L 1994 & Up, 2-wire connection, 3-bolt mount, o-ring included

9-18603 Power Trim Motor Replaces: Volvo 850834 Electrolux #KP5024/120 2-wire connection

9-18604 Power Trim Motor & Reservoir Replaces: Volvo 852928 Prestolite # EVH4002 3-wire connection o-ring included, new reservoir design allows for easy motor replacement

9-18607 Tilt Motor Replaces: OMC 382138, 380361, 382220, Prestolite # ETK4102 2-wire connection

9-18608 Tilt Motor Replaces: Volvo 850834 Elctrolux # KS3448/290 4 female terminals

9-18609 Tilt Motor Replaces: Volvo 850046/353520 Electrolux # KS3448/300 4 male terminals

9-18210 Power Tilt / Trim Motor & Reservoir Replaces: Mercruiser 88457A5, 93247A4, 93247A7, 92975A6, 92975A28, 76395A2, 76395A5, 67914A2 Fits: Most Mercruiser Sterndrives to 1984 & early Volvo 3-wire connection

9-18611 Oil Reservoir Replaces: Mercruiser 18525A1 Center bolt (old style) for Oildyne pumps

9-18612 Oil Reservoir Replaces: Mercruiser 883166A1 4 bolt bolt (new style) for Oildyne pumps

9-18207 Trim Motor Replaces: Mercury 17649T Fits: Oildyne Pumps

9-18500 Power Trim Motor & Pump Replaces: Mercruiser 14336A8, A20, 88138A12 Fits: late model Mercruisers with 3-wire motor and Oildyne pump

9-18601 Power Trim Motor & Reservoir Replaces: OMC 983195, 982957 Fits: 175, 190 & 235hp 1975-77, 240hp 1978, 250hp 1979, 3.8L 1980, 3.8L, 5.0L, & 5.7L 1981

9-18605 Power Trim Motor Replaces: Volvo 852928 Fits Late model Volvo with Oildyne pump, 2-wire connection

Replaces

9-18610 Tilt Motor Replaces: Volvo 897720 Electolux # 3448/240

178


INBOARD & STERNDRIVE ELECTRICAL PARTS

9-18613 Valve Body Fits: Volvo Use with 9-18604 2 Hydraulic line connection

9-18614 Trim Motor Replaces: Volvo 3861575, 3587079 Fits: Models using a Teleflex pump

9-18617 Power Tilt / Trim Motor Replaces: Volvo 3861576 Fits: Later model Volvo Penta Used on XHP-B/XHP-BLT/ XXP-A/XXP-ALT

9-18306 Power Trim Pump Fits: Volvo/Suzuki Use with 9-18100, 9-18200, 9-18604 2-hose connection

Why is

9-18615 Power Trim Motor & Pump Replaces: Volvo 3860879 Fits: Late model 2001 & up with Teleflex pump & also late model Volvo Penta with Oildyne pump. Both standard & O-ring type trim hoses.

9-18616 Power Tilt / Trim Motor & Pump Replaces: Volvo 3857265 Fits: Late model with Oildyne pump

MALLORY MARINE

your BEST CHOICE for parts?

• Superior Quality – OEM Supplier • 100’s of Exclusive Items • Improves Profitability • Best Warranty – 2 Years Parts & Labor

179


INBOARD & STERNDRIVE IGNITION PARTS Mallory is recognized throughout the world as an ignition leader and an OEM supplier to many major marine OEM engine manufacturers. Our reputation for premium quality ignition parts is reflected in every ignition we sell. You will appreciate the quality features of these premium ignition components and the peace of mind in knowing you have installed “Genuine Mallory Ignition� components. With Mallory Ignition you get superior quality from an industry leader at a competitive price.

9-29003 Contact Set Replaces: Merc 33700, Crusader 12525, OMC 380543, Volvo 818701

9-29004 Contact Set Replaces: Merc 392-6325, OMC987894, Volvo 855846, Chris Craft, Crusader 41058 Chrysler 2808870

9-29005 Contact Set Replaces: Merc 391-5090, OMC 382135, Volvo 835304, Chris Craft 16.69-00039, Crusader 20117, Chrysler 2421820

9-29006 Contact Set Replaces: Merc 34235T, OMC 380538, Chris Craft 16.69-00049

9-29100 Condenser Replaces: Merc 33662 , OMC 380537, Chris Craft 16.69-00050

9-29101 Condenser Replaces: Merc 391-5092 , OMC 382136, Volvo 835308, Chris Craft 16.69-00040, Crusader 12530, Pleasure Craft R115001

9-29103 Condenser Replaces: Merc 33706, OMC 382125, Crusader 12526

9-29104 Condenser Replaces: Volvo 835704/ Chrysler 2279949 / Crusader 705787 / Pleasurecraft R115002

9-29106 Condenser Replaces: Volvo 243653-3

9-29107 Condenser Replaces: Volvo 834560-5

9-29108 Condenser Replaces: Merc 392-6324/ OMC 987895/ Volvo / Chrysler 3420600

9-29200 Rotor & Wheel Assembly Replaces: Mercruiser 13524A5 Fits: V-8 Thunderbolt

9-29201 Rotor Replaces: Merc 392-6326T / OMC 980892 / Crusader 41059 / Chrysler 1658535 / Pleasure Craft R103003

9-29202 Rotor Replaces: Merc 58217/ OMC 384735 / Chriscraft 16.69-00051

9-29203 Rotor Replaces: Merc 392-9089T / OMC 982880 / Volvo 855845 / Chrysler

9-29205 Rotor Replaces: Volvo 243903-2

9-29207 Rotor Replaces: Mallory 309 / Merc 391-7057T / OMC982211 / Volvo/ Pleasurecraft R103001/ Crusader 20223/ Chrysler 868096 / Chriscraft 16.69-00149

9-29208 Rotor Replaces: Chrysler, Universal 868095

9-29000 Contact Set Replaces: Mercruiser 64850, 87-71831

9-29204 Rotor Replaces: OMC 380542 / Volvo 818525

180

See pages 184-191 for application charts


INBOARD & STERNDRIVE IGNITION PARTS

9-29209 Rotor Replaces: Merc 808484 1 / OMC 3854549 / Volvo 3854549 / Crusader 38071

9-29210 Rotor (small shaft) Replaces: Crusader 12531 / Chriscraft 16.69-00042 / OMC982342 / Volvo 841243

9-29211 Rotor Replaces: Crusader 705786 / Chriscraft 16.69-0022 / Universal

9-29212 Rotor Replaces: Volvo 243903-2

9-29213 Rotor Replaces: Chrysler 2098611 / Crusader

9-29214 Rotor Replaces: Merc 392-9089T, 3929767 / Pleasurecraft R103004 / Volvo 841907

9-29215 Rotor, Unilite Replaces: Mallory 335 Use with 9-26904 E-Spark® Kit

9-29216 Rotor, Unilite Replaces: Mallory 340 Use with 9-26907 E-Spark® Kit

9-29218 Rotor and Wheel Assembly Replaces: Mercruiser 13524A6 Fits: 4.3L w/ Thunderbolt

9-29220 Rotor Replaces: Mercruiser 811636-1, OMC 986651, Volvo 3854261 For: Merc 3.0LX and others w/Delco Ignition

9-29221 Replaces: Mercruiser 850485 1, OMC/ Volvo 3854311 For: V-6 w/Delco ignition

9-29222 Rotor Replaces: Mercruiser 898253009 Fits: GM V-8 w/Delco HEI Ignition 1998 & up Except MPI engines w/ECM555

9-29223 Rotor Replaces: Pleasurecraft/OMC/ Volvo 3854218 Fits: Ford HEI distributors

9-29224 Rotor Replaces: Mallory 308 Fits: YL distributors, male towers

9-29225 Rotor, E-Spark® Fits: 9-26900 E-Spark® Conversion Kit Delco 4 cyl distributors

9-29226 Rotor, E-Spark® Fits: 9-26901 E-Spark® Conversion Kit Delco 6 cyl distributors

9-29227 Rotor, E-Spark® Fits: 9-26902 E-Spark® Conversion Kit Prestolite 8 cylinder distributors w/ screw down cap

9-29228 Rotor, E-Spark® Fits: 9-26903 E-Spark® Conversion Kit Prestolite 8 cylinder distributors w/ clip-down cap

9-29229 Rotor, E-Spark® Fits: 9-26904 E-Spark® Conversion Kit Mallory 8 cylinder YL & YD series distributors w/stack cap

9-29217 Rotor Replaces: Mercruiser 884790 Fits: 2001 & newer MCM/MIE 4.3L MPI, 5.0L MPI & MX, 6.2L MPI Engines w/ECM 555

See pages 184-191 for application charts

181


INBOARD & STERNDRIVE IGNITION PARTS

9-29230 Rotor, E-Spark速 Fits: 9-26905 E-Spark速 Conversion Kit Mallory 8 cylinder YL & YD series distributors w/flat cap

9-29231 Rotor, E-Spark速 Fits: 9-26906 E-Spark速 Conversion Kit Mallory 6 cylinder YL & YD series distributors w/stack cap

9-29232 Rotor Replaces: Mallory 64080 Fits: YL series flat cap w/ large shaft

9-29300 Tune-up Kit Replaces: Mercruiser/Chriscraft/ OMC/ Delco Fits: Delco 4-6 cyl.

9-29301 Tune-up Kit Replaces: Mercruiser / Pleasurecraft / OMC / Delco Fits: Mallory Tall Cap

9-29303 Tune-up Kit Replaces: Crusader / OMC / Volvo Fits: Mallory Flat Cap

9-29304 Tune-up Kit Replaces: Crusader / Mercruiser / Pleasurecraft / OMC / Volvo Fits: Prestolite V-6 / V-8

9-29305 Tune-up Kit Replaces: Volvo Fits: Prestolite V-8 w/ clip down cap

9-29307 Tune-up Kit Fits: Volvo 4 cyl.

9-29308 Tune-up Kit Replaces: Mercury 808483K1 Fits: Delco EST V-8

9-29309 Tune-up Kit Replaces: Mercruiser / Volvo Fits: Prestolite 8 cyl.

9-29310 Tune-up Kit Replaces: Mercruiser Fits: Prestolite 8 cyl

9-29311 Tune-up Kit Fits: GM 4 cyl.

9-29312 Tune-up Kit Fits: Mallory Flat V-8

9-29313 Tune-up Kit Fits: Mallory Tall V-8

9-29325 Tune-up Kit Fits: Mallory Tall V6

9-29324 Tune-up Kit Fits: Mallory 4-cyl.

9-29314 Tune-up Kit Fits: Prestolite V-6

9-29315 Tune-up Kit, Fits: Prestolite V-8

9-29316 Tune-up Kit Fits: Prestolite V-8 Clipdown

182

See pages 184-191 for application charts


INBOARD & STERNDRIVE IGNITION PARTS

9-29317 Tune-up Kit Fits: Thunderbolt V-6 Now includes cap screws

9-29321 Tune-up Kit Replaces: Mercury 850484T3 / OMC / Volvo Fits: 4.3L V6 w/delco HEI dist.

9-29318 Tune-up Kit Replaces: Mercruiser 898253T29, PCM, Volvo, others For: 2001 & newer 5.0L, 5.7L, & 6.2L MPI models w/Delco V-8 ignition

9-29322 Tune-up Kit Replaces: Pleasurecraft/OMC/ Volvo Fits: Ford HEI distributors

9-29319 Tune-up Kit Replaces: Mercruiser 898253T28, PCM, Volvo, others For: Merc 4.3L MPI and other late model V-6 w/Delco ignition

9-29320 Tune-up Kit Replaces: Mercury 811635T2 / OMC / Volvo Fits: 3.0L, LX w/delco dist.

9-29350 Tune-up Kit Replaces: Mercruiser 805759T3 Fits: V-8 Thunderbolt Now includes cap screws

9-29351 Tune-up Kit Replaces: Mercruiser 808483K2, 808483Q2 Fits: GM V-8 w/Delco HEI Ignition 1998 & up Except MPI engines w/ECM555

DISTRIBUTOR CAPS • High luster, premium quality glass filled polyester caps provide excellent dielectric strength and resist carbon tracking • Marine grade brass terminal inserts resist corrosion and provide excellent conductivity • Genuine Mallory “Marine” Ignition Quality

9-29403 Distributor Cap Replaces: Mercruiser 805759T1 Fits: V-8 Thunderbolt Now includes cap screws

9-29411 Distributor Cap Replaces: Merc 808483T3/OMC 3854548 / Volvo 3854548 / Crusader 38070 Fits: 8 cyl. Delco Male Term

9-29400 Distributor Cap Replaces: Mercruiser 815407A2 Fits: V-6 Thunderbolt Now includes cap screws

9-29401 Distributor Cap Replaces: Merc 393-9459Q1 / OMC 380541 / Chriscraft 16.69-00052 Fits: 4 cyl. Delco

9-29402 Distributor Cap Replaces: Merc 391-5075Q1 / OMC 982209 / Pleasurecraft R108001 / Crusader 20222 / Chriscraft 16.6900148 Fits: V-8 Mallory Top Term

9-29407 Distributor Cap Replaces: Mercruiser 33765T / OMC980152 Fits: 6 cyl. Delco

9-29408 Distributor Cap Replaces: Merc 33708 / OMC 383587 / Crusader 12528 Fits: 8 cyl. Delco

9-29410 Distributor Cap Replaces: Volvo 841263-7 Fits: 4 cyl. Screw Down Cap

9-29412 Distributor Cap Replaces: Merc 392-9766Q1/OMC/ Volvo/Chriscraft /Crusader Fits: 8 cyl. Prestolite Screw Down

9-29413 Distributor Cap Replaces: Merc 392-6318T / OMC 982336 / Volvo 835702 / Pleasurecraft RA108002 / Crusader 41052 / Chrysler 4142408 Fits: 8 cyl. Prestolite Clip down

9-29416 Distributor Cap Replaces: Crusader 1003317 / Chriscraft 16.69-00100 /OMC 382133/Volvo 841244 Fits: Mallory 8 cyl.

See pages 184-191 for application charts

183


INBOARD & STERNDRIVE IGNITION PARTS

9-29417 Distributor Cap Fits: Mallory 6 cyl.

9-29418 Distributor Cap Fits: Mallory 4 cyl.

9-29419 Distributor Cap Replaces: Mercruiser 898253T22/ Volvo 3858975 Fits: 2001 & newer MCM/MIE 5.0L MPI 350 Mag MPI & MX, 6.2L MPI Engines w/ECM 555

9-29421 Cap, Distributor Replaces: Mercruiser 393-4988T/ Crusader / PCM / 3000121

9-29422 Distributor Cap Replaces: Chrysler, Chriscraft, Crusader 2098610 (short version)

9-29423 Distributor Cap Replaces: OMC/Volvo 3854217 For: V-8 Ford EFI

9-29424 Distributor Cap Replaces: Mercury 811635T3/ OMC 986643/ Volvo 3854260 Fits: 3.0L, LX w/Delco EST dist.

9-29425 Distributor Cap Replaces: Mercury 850484T2/ OMC 3854331/Volvo 3854331 Fits: 4.3L V6 w/Delco EST dist.

9-29426 Distributor Cap Replaces: Mercruiser 392-9086T / Volvo / 841926 Fits: 6 cyl Prestolite

9-29427 Distributor Cap & Retainer Fits: YL Distributors, male towers

9-29428 Distributor Cap Replaces: Chrysler 2098610 (Tall version) Fits: Chrysler, Chriscraft, Crusader

9-61050 Gasket, Distributor Cap Replaces: 27-805760 Fits: Thunderbolt IV & V ignition

9-61051 Screw Package (4pcs) Fits: Mercruiser V-6 & V-8 Thunderbolt Distributor Caps

9-29420 Distributor Cap Replaces: Mercruiser 898253T23/ Volvo 3859019 Fits: 4.3L MPI

TUNE-UP KITS W/DISTRIBUTOR CAP Ignition System Delco (single point) Mallory (single point) Prestolite (screw down cap) Prestolite (clip down cap) Delco EST Delco HEI Delco HEI

Cylinders Inline - 4 V-8 V-8 V-8 V-8 V-6 V-8

Tune-up Kit 9-29311 9-29313 9-29315 9-29316 9-29308 9-29318 9-29319

CHRISCRAFT TUNE-UP PARTS Models

Year

Cyl

Distributor #

Contact Set

Condenser

Rotor

Distributor Cap

Tune-Up Kit

A,B,BR,BR3

1946-68

4

IAY-4010

9-29104

9-29211

FL153, 181

1975-80

4

9-29006

9-29101

9-29202

9-29401

M,ML,MLO, MO,K,KL,KLO,KO

1947-60

6

IAY-4009

9-29211

KS,KSO,KR,W,WO

1947-63

6

IAY-4009

9-29211

— —

184

225B,BVC

1967-71

6

1110342

9-29003

9-29204

283,283-0

1958-67

8

IBB-4109A

9-29004

9-29104

9-29207

283F, 327F

1963-71

8

IBM-4115,4116

9-29004

9-29213

9-29422

Dual Contact

1958-68

8

IBB-4301A,B

9-29004

9-29201

9-29413

ALL

1979-80

8

IBM-7011

9-29004

9-29413

ALL

1981-85

8

IBM-7013

9-29004

9-29203

9-29412

9-29315


INBOARD & STERNDRIVE IGNITION PARTS CHRYSLER TUNE-UP PARTS Models

Year

Cyl

Distributor #

Contact Set

Condenser

Rotor

Distributor Cap

Tune-Up Kit

M36, M37, M47

1949-60

6

IAL-4004-1M,IGC-4510-1M

9-29104

9-29208

M49

1955-61

6

IAO

9-29208

M36, M46, M47, M46-3, 4, M49

1955-62

6

IAO-4109-1M,IAO-4113-1M

9-29104

9-29208

M170, 225, MH225

1961-65

6

20,989,482,444,430

9-29108

9-29208

M225X

1969-72

6

IBR-4205,A,AS

9-29108

M225X

1972-77

6

IBR-7002,A,AS,S

9-29104

9-29208

M265X

1970

6

IAO-4114-1M

9-29108

9-29208

M44, M45

1955-60

8

IBB-4102A

9-29004

9-29108

9-29207

M80,81,M273X M318,A,B,M413

1959-62

8

IBM

9-29004

9-29108

9-29201

9-29413

9-29310

M383,B,X,M413,B,D,E,X,M426 B,D,X,

1960-72

8

IBM-4109,A

9-29004

9-29108

9-29201

9-29413

9-29310

M200,225, 250,260,300,335,440X

1960-72

8

IBM-4108B,C,9A

9-29004

9-29108

9-29201

9-29413

9-29310

M318X

1965-66

8

IBM-4120, 5

9-29204

9-29108

9-29213

9-29422

M273, M318

1971

8

IBM-4122

9-29004

9-29108

9-29201

9-29413

9-29310

M318

1976

8

3675979

9-29004

9-29108

9-29201

9-29310

M440X

1970

8

IBB-4205

9-29004

9-29108

9-29201

9-29413

9-29310

ALL

1973

8

IBB-7003,S

9-29004

9-29104

9-29201

9-29413

M273,ML318, ML318,ML440

1971-82

8

IBM-7001,2,3,IBM-7003B,BS

9-29004

9-29104

9-29201

9-29413

273,318,340,440

1983-88

8

IBM-7016, 7017

9-29004

9-29108

9-29214

9-29412

9-29309

CHRYSLER MODELS W/B.I.D. ELECTRONIC IGNITION Models

Year

Cyl

Distributor #

Reluctor

Pick-Up

ECU

Rotor

Dist. Cap

M318,M340,360,440

1972-82

8

IDH-7001,2S

9-29201

9-29413

318,340,360,440

1972-82

8

IDH-7002,S, IDH-7003,A,AS

9-29201

9-29413

318,340,360,440

1983-88

8

IDH-7004, 7005

9-29214

9-29412

318,340,360,440

1983-88

8

IDH-7006,A

9-29203

9-29412

CRUSADER TUNE-UP PARTS Models

Year

Cyl

Distributor #

Contact Set

Condenser

Rotor

Distributor Cap

153

1961-69

4

YL486C,D

9-29005

9-29101

9-29211

Tune-Up Kit Tune-Up Kit w/ Dist. Cap —

IH60,M60,PH45,134

1971-75

4

IAY-4010A

9-29104

9-29211

230,292 GM

1961-69

6

YL486A,B

9-29005

9-29101

9-29211

229,3.8L

1980-82

6

IBM-7014,A

9-29004

9-29104

9-29203

9-29304

9-29314

229,262

1983-88

6

IBM-7018

9-29004

9-29104

9-29204

9-29309

229,262

1983-88

6

IBM-7021

9-29004

9-29104

9-29203

9-29304

9-29314

283,327,348

1961-69

8

YL487A

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

185,230,250,280

1962

8

IBM-4110

9-29004

9-29104

9-29213

9-29422

185,220,230

1961-69

8

ZD431A,YL431A

9-29005

9-29101

9-29210

9-29303

170,220,225HP,275CAD

1961-69

8

ZD345A,B

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

283,327,409,427

1965-71

8

1111161

9-29003

9-29103

302,351

1971-75

8

9-29421

302

1975-78

8

IBM-7007,A

9-29004

9-29104

9-29413

9-29310

9-29316

305,350,454

1977-82

8

IBM-7011,D

9-29004

9-29104

9-29413

9-29310

9-29316

305,350,454

1977-82

8

IBM-7013

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

305,350,454

1983-87

8

Mallory

9-29005

9-29001

9-29207

9-29402

9-29301

9-29313

ALL w/B.I.D. elect. Ign.

1987-88

8

IDU-7801B,C

N/A

N/A

9-29203

9-29412

185


INBOARD & STERNDRIVE IGNITION PARTS PLEASURE CRAFT TUNE-UP PARTS Models

Year

Cyl

Distributor #

Contact Set

Condenser

Rotor

Distributor Cap

1C

1959-72

4

IGW-4118A

9-29104

Tune-Up Kit Tune-Up Kit w/ Dist. Cap —

1C

1959-73

4

IGW-4301

9-29104

3.8L

1984-88

6

IBM-7014A

9-29004

9-29104

9-29203

9-29304

9-29314

Models w/Mercury Dist.

1973-74

8

B64025A2

9-29000

9-29421

305,350,454

1976-82

8

IBM-7011

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

305,350,454

1983-88

8

IBM-7013

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

302 Ford

1972-86

8

IBM-7007,A

9-29004

9-29104

9-29201

9-29413

9-29316

351,460 Ford

1975-86

8

IBM-7008,A,B,C

9-29004

9-29104

9-29201

9-29413

9-29316

302 Ford

1986-UP

8

Prestolite Electonic Ign

N/A

N/A

9-29203

9-29412

N/A

N/A

ALL

1987

8

Prestolite

9-29004

9-29104

9-29214

9-29412

9-29309

9-29315

ALL

ALL

8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

Distributor Cap

UNIVERSAL MARINE TUNE-UP PARTS Models

Year

Cyl

Distributor #

Contact Set

Condenser

Rotor

Atomic 4 LSG Super 4, BFA, BN Utility 4, BR,FA, UJ Atomic 4, UJ64 Explorer,Master,OK,OL,Z,Super 6 HCS,LHS Arrow, Bluefin, Economy, Bullet, Knight, Marlin,Tarpon Super Sabre

1969-70

4

Delco

9-29006

9-29100

9-29202

Tune-Up Kit

Tune-Up Kit w/ Dist. Cap

1961-70

4

IGW

9-29411

1954-68 1955-57

6 6

IAY-4009-1, 1A IGW-6002B

— —

— —

9-29211 9-29208

— —

— —

— —

1961-70

6

1GC-5501A

9-29108

9-29208

1963-65

6

1110322

9-29003

9-29204

9-29311

MERCRUISER TUNE-UP PARTS Models

Year

110 1963-66 120 1964-89 140 1968-89 3.0L/LX 1990-95 3.0L/LX 1990-91 3.0L 1991-Up 3.0LX 1996-97 140 1963 150 1964-66 160,165 1967-81 200 1969 470/485/488 1976-84 165/170/190 1985-89 180LX 1987-89 180LX 1987-89 185 1983-84 175/185/4.3L 1985-93 205,4.3LX 1985-96 4.3L/LH/LX/LHX Alpha 1996-2001 4.3L/LH/LX/LHX Bravo 1996-Up 4.3L EFI, 262 Mag 1996-98 4.3L EFI 1999-2001 4.3L MPI 2001-Up 262 Mag(TBI)(Gen+) 1996-97 262 EFI (TBI)(Gen+) 1998 190 1963-64 215 MCM & MIE (302 Ford) 1970-72 215 MCM & MIE (302 Ford) 1970-72 225 MCM & MIE (302 Ford) 1973-74

186

Cyl

Serial #

Distributor Type

Contact Set

Condensor

Rotor

Distributor Cap

Tune-Up Kit

Tune-Up Kit w/ Dist. Cap

L4 L4 L4 L4 L4 L4 L4 L6 L6 L6 L6 L4 L4 L4 L4 V-6 V-6 V-6 V-6 V-6 V-6 V-6 V-6 V-6 V-6 V-8 V-8 V-8 V-8

1537370-2044033 1666601-0C853255 2508261-0C856558 0C856559-0F603999 0C856559-0D504541 0D504542 & UP 0D504542-0K999999 1538930-1725960 1666495-2048046 2048022-5813433 2453769-2712072 4208730-6916778 6916779 & UP 0B436391 & UP 0B436391 & UP 6330183-6919655 6919656-0F000877 0A331445-0F802999 0F803000 & UP 0F803000 & UP 0F80300-0L359999 0I360000 & UP 0M3000000 & UP 0F803800-0K999999 0L012009-0L359999 1564539-1730903 2781153-3563181 2781153-3563181 3385721-4166999

Delco Delco Delco Prestolite Delco Digital Delco EST Delco EST Delco Delco Delco Delco Delco Delco Delco Prestolite Prestolite Thunderbolt Thunderbolt Thunderbolt Thunderbolt Delco EST Mercury HEI Delco HEI Delco HEI Delco HEI Delco Autolite Mallory Autolite

9-29006 9-29006 9-29006 9-29004 N/A N/A N/A 9-29006 9-29006 9-29006 9-29006 9-29006 9-29006 9-29006 9-29004 9-29004 N/A N/A N/A N/A N/A N/A N/A N/A N/A 9-29003 — 9-29005 —

9-29100 9-29100 9-29100 9-29108 N/A N/A N/A 9-29100 9-29100 9-29100 9-29100 9-29100 9-29100 9-29100 9-29108 9-29108 N/A N/A N/A N/A N/A N/A N/A N/A N/A 9-29103 — 9-29101 —

9-29202 9-29202 9-29202 9-29203 N/A 9-29220 9-29220 9-29202 9-29202 9-29202 9-29202 9-29202 9-29202 9-29202 9-29203 9-29203 9-29218 9-29218 9-29218 9-29218 9-29221 9-29218 9-29217 9-29221 9-29221 — — 9-29207 —

9-29401 9-29401 9-29401 N/A N/A 9-29424 9-29424 9-29407 9-29407 9-29407 9-29407 9-29401 9-29401 9-29401 N/A — 9-29400 9-29400 9-29400 9-29400 — 9-29400 9-29420 9-29425 9-29425 9-29408 — 9-29402 —

9-29300 9-29300 9-29300 9-29304 N/A — — 9-29300 9-29300 9-29300 9-29300 9-29300 9-29300 9-29300 9-29304 9-29304 9-29317 9-29317 9-29317 9-29317 — 9-29317 — — — — — 9-29301 —

9-29311 9-29311 9-29311 — N/A 9-29320 9-29320 — — — — 9-29311 9-29311 9-29311 — 9-29314 9-29317 9-29317 9-29317 9-29317 — 9-29317 9-29319 9-29321 9-29321 — — 9-29313 —


INBOARD & STERNDRIVE IGNITION PARTS MERCRUISER TUNE-UP PARTS (CONTINUED) Models 225 MCM & MIE (302 Ford) 225 MCM & MIE (302 Ford)

Year 1973-74 1973-74

Cyl V-8 V-8

Serial # 3385721-4166999 3385721-4166999

233 MCM & MIE (351 Ford)

1975-77

V-8

4173000-4902304

V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8

233 MCM & MIE (351 Ford) 1975-77 233 MCM & MIE (351 Ford) 1975-77 888,188 (302 Ford) 1971-77 888,188 (302 Ford) 1971-77 888,188 (302 Ford) 1971-77 888,188 (302 Ford) 1971-77 255 MCM & MIE (351 Ford) 1973-74 255 MCM & MIE (351 Ford) 1973-74 198,898 (305 GM) 1977-82 198,898,5.0L (305 GM) 1983-84 200,5.0L (305 GM) 1985-98 200,5.0L (305 GM) 1987-95 225 MCM (327 GM) 1963-69 225 Inboard (327 GM) 1968 228 MCM & MIE (305 GM) 1977-84 228 (305 GM) 1985-86 230,5.0L/LX MIE 1981-95 5.0L Alpha & Bravo 1998-Up 5.0L EFI 1998 5.0L EFI 1999-2001 5.0L MPI 2001-Up 250 MCM & MIE (327 GM) 1968-69 250 (305 GM) 1977 255,260 MCM & MIE 1975-82 (350 GM) 255 MCM & MIE (350 GM) 1975-80 260,350 Mag, 5.7L MCM 1982-94 & MIE 260,350 Mag, 5.7L Ski/ Alpha/Bravo1987-95 260,350 Mag, 5.7L Alpha/ 1987-95 Bravo 350 Mag, 5.7L/LX Alpha/ 1994-2001 Bravo 350 Mag MPI 2002-Up 350 Mag MPI Horizon 2002-Up 5.7L 1988-Up 5.7L MIE 1988-Up 5.7L EFI 1995-98 5.7L EFI 1999-2001 5.7L Ski 1985-95 5.7L Ski 1985-95 5.7L Ski 1987-Up 5.7 LX & Bravo EFI 1996-2001 350 Mag Alpha EFI 1996-97 350 Mag Bravo MPI 1995-98 350 Mag MPI MIE 1998-2001 350 Mag MPI MIE 2001-Up 350 Mag EFI Ski 1994-96 350 Mag EFI Ski 1996-97 350 Mag MPI Ski 1995-98 350 Mag MPI Ski 2001-Up Black Scorpion Ski 1996 Black Scorpion Ski 1997-98 Black Scorpion Ski 1999-2001 Black Scorpion Ski 2003-Up 350 Mag MPI & MIE 1998-2001 350 Mag Horizon MIE 1999-2001 350 Mag MPI Ski 1999-2001 350 Mag Ski 1991-96

Contact Set 9-29005 9-29000

Condensor 9-29101 —

Rotor 9-29207 —

Distributor Cap 9-29402 9-29421

Tune-Up Kit 9-29301 —

Tune-Up Kit w/ Dist. Cap 9-29313 —

9-29004

9-29108

9-29214

9-29412

9-29309

9-29315

4173000-4902304 4173000-4902304 3108723-4887829 3108723-4887829 3108723-4887829 3108723-4887829 3385721-4166999 3385721-4166999 4776402-6218461 6218462-6899057 6218462-0F600999 0B525982-0F600999 1539620-2694014 2278647-2694014 4765100-6218461 6218462-6899268 5907058-0F600999 0L015751 & UP 0L012502-0L339999 0L331631 & UP 0M3000000 & UP 2314301-2639854 4768000-4908849

Distributor Type Mallory Mercury Prestolite (screw down cap) Prestolite Mercury Mercury Autolite Prestolite Mallory Mercury Mallory Mallory Thunderbolt Thunderbolt Thunderbolt IV Delco Thunderbolt Mallory Thunderbolt IV Thunderbolt IV Thunderbolt IV Delco Mercury Delco HEI Thunderbolt Mallory

9-29004 9-29000 9-29000 — 9-29004 9-29005 9-29000 9-29005 9-29005 N/A N/A N/A 9-29003 N/A 9-29005 N/A N/A N/A N/A N/A N/A N/A 9-29005

9-29108 — — — 9-29108 9-29101 — 9-29101 9-29101 N/A N/A N/A 9-29103 N/A 9-29101 N/A N/A N/A N/A N/A N/A N/A 9-29101

9-29201 — — — 9-29201 9-29207 — 9-29207 9-29207 9-29200 9-29200 9-29200 — — 9-29207 9-29200 9-29200 9-29200 9-29209 9-29200 9-29217 — 9-29207

9-29413 9-29421 9-29421 — 9-29413 9-29402 9-29421 9-29402 9-29402 9-29403 9-29403 9-29403 9-29408 — 9-29402 9-29403 9-29403 9-29403 9-29411 9-29403 9-29419 — 9-29402

9-29310 — — — 9-29310 9-29301 — 9-29301 9-29301 N/A N/A N/A — N/A 9-29301 N/A N/A N/A N/A N/A — N/A 9-29301

9-29316 — — — 9-29316 9-29313 — 9-29313 9-29313 9-29350 9-29350 9-29350 — N/A 9-29313 9-29350 9-29350 9-29350 N/A — 9-29318 N/A 9-29313

V-8

3258728-6218461

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

V-8

4498701-5907057

Mercury

9-29000

9-29421

N/A

V-8

6218462-0F600999

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

V-8

0B525982-0F600999

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

V-8

0B525982-0F600999

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

V-8

0F353525 & UP

Thunderbolt V

N/A

N/A

9-29200

9-29403

N/A

9-29350

V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8

0M3000000 & UP 0M3000000 & UP 6218462 & Up 0B788152 & Up 0F225560-0L339999 0L325977 & UP 0A338533-0F775199 0A338533-0F775199 0B514627-0K999999 0F752400-0K999999 0F800300-0K999999 0F415189-0L325952 0L002008-0L302199 0M3000000 & UP 0F215561-0F820706 0F350583-0L304599 0F820707-0K999999 0M3000000 & UP 0F800000-0K040000 0K040001-0K999999 0L002700 & UP 0M391600 & Up 0L302200 & UP 0L304700 & UP 0L304600 & UP 0D505450-0K040399

Delco HEI Delco HEI Thunderbolt Thunderbolt Delco Mercury HEI Mallory Prestolite Thunderbolt IV & V Mercury HEI Delco Delco Delco Delco HEI Delco Delco Delco Delco HEI Delco Delco Delco Mercury HEI Mercury HEI Mercury HEI Mercury HEI Thunderbolt IV

N/A N/A N/A N/A N/A N/A 9-29005 9-29004 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A 9-29101 9-29108 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

9-29217 9-29217 9-29200 9-29200 9-29209 9-29200 9-29200 9-29203 9-29200 9-29209 9-29209 9-29209 9-29209 9-29217 9-29209 9-29209 9-29209 9-29217 9-29209 9-29209 9-29209 9-29209 9-29200 9-29200 9-29200 9-29200

9-29419 9-29419 9-29403 9-29403 9-29411 9-29403 9-29402 9-29412 9-29403 9-29411 9-29411 9-29411 9-29411 9-29419 9-29411 9-29411 9-29411 9-29419 9-29411 9-29411 9-29411 9-29403 9-29403 9-29403 9-29403 9-29403

N/A N/A N/A N/A N/A N/A 9-29301 9-29304 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

9-29318 9-29318 9-29350 9-29350 N/A 9-29350 9-29313 9-29315 9-29350 N/A N/A N/A N/A 9-29318 N/A N/A N/A 9-29318 N/A N/A N/A 9-29350 9-29350 9-29350 9-29350 9-29350

187


INBOARD & STERNDRIVE IGNITION PARTS MERCRUISER TUNE-UP PARTS (CONTINUED) Models 350 Mag Ski 350 Mag Ski 280 TRS 280 TRS

Year 1991-96 1991-97 1975 1976

Cyl V-8 V-8 V-8 V-8

Serial # 0D505450-0K040399 0D505450-0K040399 4176250-4499390 4499391-4771099

Distributor Type Thunderbolt IV Thunderbolt V Mercury Mallory

Contact Set N/A N/A 9-29000 9-29005

Condensor N/A N/A — 9-29101

Rotor 9-29200 9-29200 — 9-29207

Distributor Cap 9-29403 9-29403 9-29421 9-29402

Tune-Up Kit N/A N/A N/A 9-29301

Tune-Up Kit w/ Dist. Cap 9-29350 9-29350 N/A 9-29313

300,320 EFI

1985-89

V-8

0A543604-0C622418

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

377 Scorpion MCM

1999-2000

V-8

0L416146 & UP

Delco

N/A

N/A

9-29209

9-29411

N/A

N/A

377 Scorpion MCM

1997-98

V-8

0K000656 & UP

Delco

N/A

N/A

9-29209

9-29411

N/A

N/A

MX 6.2L MPI

2000-2001

V-8

0L680003 & UP

Mercury HEI

N/A

N/A

9-29200

9-29403

N/A

9-29350

MX 6.2L MPI

2002-Up

V-8

0M3000000 & UP

Delco HEI

N/A

N/A

9-29217

9-29419

N/A

9-29318

MX 6.2L MPI Horizon & MIE

2002-Up

V-8

0M3000000 & UP

Delco HEI

N/A

N/A

9-29217

9-29419

N/A

9-29318

330 MCM & MIE

1977-81

V-8

4623115-6083144

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

330,340,7.4L MCM & MIE

1981-92

V-8

5889914-0D715493

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

370,400,440TRS

1978-85

V-8

4179554-6721527

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

370,400,440TRS

1978-85

V-8

4883520-6721527

Holley

9-29000

370 TRS

1985-87

V-8

6721528-0B714586

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

420,425

1987-93

V-8

0A398941-0D937011

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

450

1995-96

V-8

0F347100-0F347277

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

N/A

N/A

9-29200

9-29403

N/A

9-29350

N/A

N/A

9-29209

9-29411

N/A

454 Mag Alpha/Bravo

1986-97

V-8

0A631894-0K999999

Mercury HEI & Thunderbolt IV,V

454 EFI, Mag, MPI & Horizon MIE

1994-2001

V-8

0F115700 & UP

Delco EST

454 Mag MPI Horizon MIE

1998-2001

V-8

0L002200-0L086000

Delco EST

N/A

N/A

9-29209

9-29411

N/A

460 TRS (GM)

1983-86

V-8

6180970-6181046

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

460 TRS (GM)

1983-86

V-8

6180970-6181046

Holley

9-29000

500 (GM)

1994-2000

V-8

0F213293 & UP

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350 —

500 EFI (GM)

1998-2000

V-8

0L001477 & UP

Delco EST

N/A

N/A

9-29209

9-29411

N/A

502 EFI & Mag MPI

1993-98

V-8

0D840650-0L085000

Delco EST

N/A

N/A

9-29209

9-29411

N/A

502 Mag

1990-93

V-8

0C878221-0F114528

Thuderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350 —

502 Mag

1998-2001

V-8

0L085001 & UP

Delco

N/A

N/A

9-29209

9-29411

N/A

8.2L MPI MIE

1996-2001

V-8

0F219620 & UP

Delco EST

N/A

N/A

9-29209

9-29411

N/A

8.2L MPI MIE

1990-96

V-8

0C878221-0F819619

Thunderbolt IV,V

N/A

N/A

9-29200

9-29403

N/A

9-29350

525 SC

1991-95

V-8

0D456000-0F877734

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

525 SC

1996-97

V-8

0K000012 & UP

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

575 SCI

2000-2001

V-8

0L306696 & UP

Delco EST

N/A

N/A

9-29209

9-29411

N/A

600 SC

1991-93

V-8

0D456489-0D763875

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350 9-29350

600 SC

1993-2001

V-8

0D763876 & UP

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

500 Bulldog, 575

1990-2000

V-8

0C577003 & UP

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

800 SC

1993-2004

V-8

0D763836 & UP

Thunderbolt IV

N/A

N/A

9-29200

9-29403

N/A

9-29350

OMC & OMC COBRA TUNE UP PARTS Models

Year

Cyl

Distributor

Contact Set

Condensor

Rotor

Dist. Cap

Tune-Up Kit

100

1972-73

L4

Delco

9-29006

9-29100

9-29202

9-29401

9-29300

Tune-Up Kit w/ Dist. Cap 9-29311

110

1964

L4

Delco

9-29006

9-29100

9-29202

9-29401

9-29300

9-29311

120

1965-86

L4

Delco

9-29006

9-29100

9-29202

9-29401

9-29300

9-29311

140

1973-89

L4

Delco

9-29006

9-29100

9-29202

9-29401

9-29300

9-29311

2.3L

1987-90

L4

Mallory

9-29005

9-29101

9-29207

9-29418

9-29301

9-29324

2.3L

1990

L4

Prestolite

9-29004

9-29108

9-29203

9-29304

2.5L

1981-86

L4

Delco

9-29006

9-29100

9-29202

9-29401

9-29300

9-29311

3.0L

1982-90

L4

Delco

9-29006

9-29100

9-29202

9-29401

9-29300

9-29311

3.0L

1990 & UP

L4

Delco EST

9-29220

9-29320

9-29424

150

1964-66

L6

Delco

9-29003

9-29100

9-29204

155

1967-72

L6

Delco

9-29003

9-29103

9-29204

165

1972-76

L6

Delco

9-29006

9-29100

9-29202

9-29407

9-29300

3.8L

1981-86

V-6

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29304

9-29314

188


INBOARD & STERNDRIVE IGNITION PARTS OMC & OMC COBRA TUNE UP PARTS (CONTINUED) Models

Year

Cyl

Distributor

Contact Set

Condensor

Rotor

Dist. Cap

Tune-Up Kit

Tune-Up Kit w/ Dist. Cap

4.3L

1985-90

V-6

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29304

9-29314

4.3L

1991-92

V-6

Prestolite

N/A

N/A

9-29203

N/A

4.3L

1993 & UP

V-6

Delco EST

N/A

N/A

9-29220

9-29321

N/A

9-29425

5.0L (GM)

1981-88

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

5.0L (GM)

1983-88

V-8

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29412

9-29304

9-29315

5.0L (GM)

1979-82

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

5.0L (Ford)

1989-90

V-8

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29412

9-29304

9-29315

5.0L

1991-92

V-8

Prestolite (screw down cap)

N/A

N/A

9-29203

9-29412

N/A

5.0L EFI (Ford)

1993 & Up

V-8

Ford

N/A

N/A

9-29223

9-29423

N/A

9-29322

5.7L

1982-90

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

5.7L

1982-90

V-8

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29412

9-29304

9-29315

5.7L

1991-92

V-8

Prestolite (screw down cap)

N/A

N/A

9-29203

9-29412

N/A

N/A

5.8L (Ford)

1989-90

V-8

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29412

9-29304

9-29315

5.8L (Ford)

1991-92

V-8

Prestolite (screw down cap)

N/A

N/A

9-29203

9-29412

N/A

N/A

5.8L EFI (Ford)

1993 & Up

V-8

Ford

N/A

N/A

9-29223

9-29423

N/A

9-29322

7.5L

1987

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

7.5L

1987-89

V-8

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29412

9-29304

9-29315

170

1974

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

175

1975-77

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

185

1967-68

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

185

1978-80

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

185

1978-80

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

190

1974-77

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

200

1966

V-8

Delco

9-29003

9-29100

9-29408

200

1967-68

V-8

Delco

9-29003

9-29103

9-29408

200

1979-88

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

200

1979-82

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

210

1968-72

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

215

1971

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

225

1978

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

225

1972-76

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

230

1979-88

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

230

1979-82

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

230 Inboard

1975-76

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

235

1971

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

235

1975-77

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

240

1978

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316 9-29312

245

1972-75

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

250 Inboard

1970-74

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

250

1979

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

260 Inboard

1975-76

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

260

1979-82

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

260

1979-82

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29201

9-29413

9-29310

9-29316

262 (cid)

1989

V-6

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29304

9-29314

290 Jet

1974-75

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

305 Inboard

1977-79

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

305 Inboard

1980-82

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

350 Inboard

1977-79

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

350 Inboard

1980-82

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

350 (cid)

1988-89

V-8

Prestolite (screw down cap)

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

350 (cid)

1988-89

V-8

Prestolite (clip down cap)

9-29004

9-29108

9-29203

9-29412

9-29315

454 Inbaord

1977-79

V-8

Mallory

9-29005

9-29101

9-29210

9-29416

9-29303

9-29312

454 Inbaord

1980-82

V-8

Mallory

9-29005

9-29101

9-29207

9-29402

9-29301

9-29313

460 (cid)

1988-89

V-8

Prestolite (screw down cap)

9-29004

9-29108

9-29203

9-29412

9-29304

9-29315

189


INBOARD & STERNDRIVE IGNITION PARTS VOLVO PENTA TUNE UP PARTS Models

Cyl

AQ95A,AQ110

4

AQ115A,B

4

AQ115A,B

Distributor

Contact Set

Condensor

Rotor

Dist. Cap

Tune-Up Kit

Tune-Up Kit w/ Dist. Cap

9-29212

0231153010, 0231153012

9-29212

4

0231178011

9-29212

AQ120B

4

0231178017

9-29410

9-29307

AQ120B

4

0231178016, 0231178018

9-29107

9-29212

AQ125A, B

4

9-29212

AQ130A, B, C, D

4

0231153010, 0231153012

9-29212

AQ130B, C, D

4

0231178011

9-29212

AQ131A

4

0231178011

9-29212

AQ131A, B, C, D

4

9-29212

AQ140A

4

0231178017

9-29410

9-29307

0231178016, 0231178018

AQ140A

4

9-29107

9-29212

AQ145A, B

4

9-29212

9-29410

AQ151A, B, C

4

9-29212

9-29410

BB30, BB100

4

BB115A, C

4

BB140A

4

0231178017

BB140A

4

0231178016, 0231178018

BB145A

4

9-29212

9-29410

9-29307

9-29107

9-29212

9-29212

9-29410

MB10A

4

9-29212

MB20A

4

9-29212

MB20B, C

4

0231110043

9-29212

3.0 GL, GS

4

Delco EST

9-29220

9-29424

9-29320

AQ165A,AQ170A, B, C

6

0231116054, 0231116060, 0231121008

9-29106

9-29212

AQ165A,AQ170A, B

6

0231311002

9-29212

AQ175A

6

9-29004

9-29104

9-29203

9-29426

BB165A, BB170A, B, C

6

0231116054, 0231116060, 0231121008

9-29212

BB165A, BB170A, B, C

6

0231311002

430A, B, 431A, B,

6

432A, 434A

6

4.3 GL, GS

6

4.3GL-A,B,C,D

9-29205

9-29203

9-29426

Delco EST

9-29221

9-29425

9-29321

Delco EST

9-29221

9-29425

9-29321

6

Delco EST

9-29221

9-29425

9-29321

4.3Gi HU,NC,LK,BY,WT

6

Delco EST

9-29221

9-29425

9-29321

4.3Gi EF, 4.3GXi-A

6

Delco EST

9-29221

9-29425

9-29321

4.3GXi, OSi

6

Vortec

9-29217

9-29420

9-29319

AQ190A

8

9-29004

9-29104

9-29413

AQ200B, C

8

Mallory flat cap

9-29005

9-29101

9-29210

9-29303

9-29312

AQ200B, C

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ200D

8

S/N 20459 & Below

9-29004

9-29104

9-29413

AQ200D

8

S/N 50460 & Up

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ200F

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ205A

8

9-29303

9-29426

AQ211A

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ225B, C

8

Mallory flat cap

9-29005

9-29101

9-29210

9-29303

9-29312

AQ225B

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ225D

8

Prestolite S/N 20459 & Below

9-29004

9-29104

9-29413

AQ225D

8

Prestolite S/N 50460 & Up

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

190

AQ225E, F

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ231A, B

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ240A

8

9-29004

9-29104

9-29413

9-29305

AQ255A

8

9-29004

9-29104


INBOARD & STERNDRIVE IGNITION PARTS VOLVO PENTA TUNE UP PARTS (CONTINUED) Models

Cyl

Distributor

Contact Set

Condensor

Rotor

Dist. Cap

Tune-Up Kit

AQ255B,AQ260A

8

Prestolite S/N 20459 & Below

9-29004

9-29104

9-29413

Tune-Up Kit w/ Dist. Cap —

AQ255B,AQ260A

8

Prestolite S/N 50460 & Up

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

9-29203

9-29412

AQ260B

8

AQ271A, B, C, D

8

AQ280A,AQ290A

8

Prestolite S/N 20459 & Below

9-29004

9-29104

9-29413

AQ280A,AQ290A

8

Prestolite S/N 50460 & Up

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

9-29203

9-29412

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

AQ311A, B

8

BB225A, B, C

8

BB231A

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

BB260A, B, C

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

BB261A

8

Prestolite

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

230A

8

9-29212

250A, B

8

9-29212

9-29410

500A, 501A

8

9-29004

9-29104

9-29203

9-29412

9-29304

9-29315

Prestolite

500B, 501B

8

9-29203

9-29412

570A / MS 4A

8

9-29203

9-29412

571A, 572A

8

9-29203

9-29412

740A, B

8

9-29203

9-29412

5.0 FI

8

9-29423

5.7GI, GSI

8

9-29209

9-29411

5.7GiE, GXiE, OSiE, OSXiE

8

9-29217

9-29419

9-29318

5.8FI, FSI

8

9-29423

7.4GI

8

9-29209

9-29411

PROMASTER® SERIES IGNITION COIL

Mallory’s PROMASTER® Coil delivers higher performance through faster rise time and longer spark duration. A rugged, glass-filled polyester case and oil-filled construction ensure long life with no energy loss from arcing. All PROMASTER® Coils include threaded brass contact terminals and spark plug type secondary post for better coil wire retention. For use with Mallory UNILITE® Ignition, Magnetic Breakerless Ignition, and/or Electronic Advance Computer. Effective to 8000 RPM.

9-29720

Mallory #

Application

9-29720

External resistor required

9-29723

Internally resisted

9-29723

CHROME IGNITION COILS

High output, 12-volt electronic ignition coils deliver the added voltage required to properly ignite performance marine engines. Oil-filled design and arc-resistant alkyd top provide superior insulation and cooling. Fits most OE coil brackets. Mallory #

Application

9-29716

Designed for use with Mallory UNILITE® Ignition, Magnetic Breakerless Ignition, Electronic Advance Computer, HYFIRE® IV Electronic Ignition Control and OE breakerless electronic ignition systems.

9-29717

Designed for use with breaker point ignition systems. Internal resistor.

191


INBOARD & STERNDRIVE IGNITION PARTS PROMASTER® e SERIES IGNITION COIL

Mallory’s PROMASTER® e Series Coil delivers faster rise time, increased spark duration and performance (compared to stock). High Efficiency E-Core design for maximum performance. Extruded aluminum mount for great heat dissipation, mounting ease and good looks. Packaged with plug in style wiring connector for easier installation.

9-29722 Tech Sheet Primary Resistance Secondary Resistance Maximum Voltage Inductance Turns Ratio Peak Current Spark Duration

1.4 ohms 8.9K ohms 46,000 volts 6.7 mH 89:1 250 mA 250 uS

Mallory #

Application

9-29722

For use with Mallory UNILITE® Ignition, Magnetic Breakerless Ignition (YLM & YLU Distributors), and E-Spark® Conversion Kits. Effective to 6500 RPM. No Ballast Resistor Required.

CT PRO IGNITION SYSTEM The new CT Pro Ignition System utilizes Mallory’s exclusive heat and vibration technology and is fully encapsulated. Get the most accurate rev limiting with just a twist of the two rotary switches – adjustable in 100 RPM increments from 1,000 to 9,900 RPM. Equipped with a 6 pin weatherproof connector to plug into most popular harnesses. For 4, 6, and 8 cylinder distributor equipped engines. Requires Mallory CT Pro Coil 9-29721.

9-29850

192

9-29721

Mallory #

Application

9-29850

CT Pro Ignition System

9-29721

CT Pro Coil For Use with Mallory CT Ppro Ignition System 9-29850


INBOARD & STERNDRIVE IGNITION PARTS IGNITION COILS

• Premium grade copper windings for high energy output and longer spark duration • Our ignition coils are designed to provide optimum performance with the original ignition systems • Fits most OEM coil brackets

9-29700 Ignition Coil Replaces: Merc 392-806529A1/ OMC 915735 / Crusader 37068 Fits: 4,6, & 8 cyl. w/breaker point ignition, uses external resistor

9-29701 Ignition Coil Replaces: Merc 392-805570A2 / Crusader 37068 Fits: HEI systems & Merc V-6 & V-8 w/Thunderbolt IV & V ignition

9-29702 Ignition Coil Replaces: Volvo 835998/PCM R117001/ Crusader 41080 / Chrysler 2495531 uses external resistor

9-29703 Ignition Coil Replaces: Crusader 41080 / Chrysler 200691 Internal resistor

Tech Sheet: 9-29700 Primary Resistance:1.35/1.65 Ohms Secondary Resistance:10350/12650 Ohms Inductance: 5.9 / 6.9 MHY

Tech Sheet: 9-29701 Primary Resistance: .600/.840 Ohms Secondary Resistance: 9,000/12,000 Ohms Inductance 5.4 / 6.5 MHY

Tech Sheet: 9-29702 Primary Resistance: 1.550/1.450 Ohms Secondary Resistance: 9,370/7,650 Ohms Inductance 6.45 / 5.31 MHY

Tech Sheet: 9-29703 Primary Resistance: 2.70/3.36 Ohms Secondary Resistance: 7,560/9,410 Ohms Inductance: 10.6 / 13.0 MHY

9-29704 Ignition Coil Replaces: OMC 987680 / 3854161 Fits: 5.0L & 5.8L Cobra w/EFI 1993-95

9-29705 Ignition Coil Replaces: OMC 383444 Fits: 1990 & Prior OMC w/breaker point ignition, uses external resistor

Tech Sheet: 9-29704 Primary Resistance: .38/.44 Ohms Secondary Resistance: 7,600/10,000 Ohms Inductance: 5.5 / 7.5 MHY

Tech Sheet: 9-29705 Primary Resistance: 1.25/1.38 Ohms Secondary Resistance: 9,000/12,000 Ohms Inductance: 6.0 / 7.5 MHY

9-29707 Ignition Coil Replaces: Volvo 35254-2 Internal resistor

9-29706 Ignition Coil Replaces: OMC 914631 Fits: V-6

!

NEW 9-29708 Ignition Coil Replaces: Crusader 7243200, Mercruiser 817378, OMC/Volvo 3854002 For: GM 4, V-6, & V-8 engines w/ Delco HEI ignition (Use connectors 9-26812 & 9-26813)

9-29709 Ignition Coil Fits: 8.1L 2005-07 Early Style Replaces: Mercury 392-881732 / Volvo 3861267

!

NEW

9-29715 Coil Bracket Replaces: Universal Fits: All round canister style coils

9-26812 Connector, HEI Coil Gray Replaces: GM Style Fits: GM HEI Coil/Mallory 9-29708

9-29710 Ignition Coil Fits: 8.1L 2005-07 Late Style Replaces: Mercury 392-889925 / Volvo 3859078/PCM R117012

!

NEW

9-26813 Connector, HEI Coil Black Replaces: GM Style Fits: GM HEI Coil/Mallory 9-29708

9-29711 Ignition Coil & Module Replaces: Mercruiser 392-863704T, 8M0054588/PCM RA117011/ Marine Power 481553/Indmar S556343/Volvo 3861985 Fits: 2001 & Up 4.3, 5.0, 5.7 & 6.2 MPI engines Using ECM 555 (s/n 0M300000 & Up)

193


INBOARD & STERNDRIVE IGNITION PARTS

9-29800 Ignition Module Replaces: Mercruiser 811637T Fits: 4,6,& 8 cyl. Delco HEI

9-29801 Ignition Module Fits: Mallory YLM series distributors

9-29802 Ignition Module, Unilite Fits: Mallory YLU series distributors

9-29803 Ignition Module, E-Spark® Fits: Mallory E-Spark® Electronic Conversion Kits

9-29804 Ignition Sensor Replaces: Mercruiser 87-861780Q4 & 87-861780A 2 Fits: All V-6 & V-8 Thunderbolt distributors w/nut or bullet connections

9-29805 Ignition Pick-up Coil Assembly Fits: Mallory YLE Series Distributors Use with YLE624AV, YLE624BV, 9-26700, 9-26701, 9-26702

9-29806 Cam Position Sensor Fits: V6 & V8 Vortec Replaces: Volvo 3863130 / Mercury 898141

9-29807 Ignition Module Fits: Volvo V6 & V8 Vortec Replaces: Volvo 3858984

9-29808 Ignition Pick-Up Coil Assembly Replaces: Chrysler 3780600, 3656738 Fits: 318, 340, 360, 440 w/ Prestolite BID Ignition

9-29809 Ignition Control Unit (module) Replaces: Chrysler 3874020 Fits: 318, 340, 360, 440 w/ Prestolite BID Ignition

9-29820 Crankshaft Sensor Fits: Mercruiser /Volvo 5.0, 5.7 & 6.2L Replaces: Volvo 3858979 / Mercruiser 864297001

9-29821 Camshaft Sensor Fits: Mercruiser 8.1L Late Replaces: Mercruiser 892615001

9-29822 Camshaft Sensor Fits: Mercruiser 8.1L Early Replaces: Mercruiser 3859082

9-29823 Crankshaft Sensor Fits: Mercruiser / Volvo 8.1L Replaces: Mercruiser 892617 / Volvo 3808516

9-29900 Resistor For Coil Replaces: Chrysler 4106140, PCM R119001, Crusader, Chriscraft, Indmar

9-29901 Resistor For Coil Replaces: Chrysler 3874767

TECH TIP:

9-29904 Resistor For Coil Replaces: Mallory 700

194

Using a heavy duty porcelain resistor and threaded terminal connectors, this resistor is rated at 200 watts and 0.75 (cold) – 1.5 (hot) ohms. NOTE: The purpose of an ignition ballast resistor between the ignition switch (12V) and the ignition coil positive terminal is to restrict current flow through the ignition coil. Failure to use an ignition ballast resistor will eventually destroy the Ignition Module. Installing an ignition ballast resistor has no effect on the performance of the ignition system.


INBOARD & STERNDRIVE IGNITION PARTS E-SPARK® CONVERSION KITS FOR POINT DISTRIBUTORS

Put an end to high maintenance Point Ignition Systems by installing a proven Mallory E-Spark® Ignition Conversion Kits. By utilizing specialized electronic circuitry and an infrared signal, ignition timing is stable from 1 RPM through 10,000 RPM’s! Mallory has a longstanding reputation of over 80 years of exceptional quality and performance in ignition and now we have extended our range of parts to cover every major system in your boat. And every product has the same high quality and performance you’ve come to expect from the ignition leader. Features at a Glance: • More accurate ignition timing than any other type of system – period! • Improves performance and fuel efficiency • Faster, Easier starts • Easy to install with simple hand tools • Reduced Maintenance • Latest Thermal-Clad® based surface mount construction for maximum dependability and long life • Available for most popular marine applications in 4,6, & 8 cylinder configurations

9-26900 Electronic Conversion Kit For: Delco 4 cylinder distributors

9-26901 Electronic Conversion Kit For: Delco 6 cylinder distributors

9-26902 Electronic Conversion Kit For: Prestolite 8 cylinder distributors w/screw-down cap

9-26903 Electronic Conversion Kit For: Prestolite 8 cylinder distributors w/clip-down cap

9-26904 Electronic Conversion Kit For: Mallory 8 cylinder YL & YD series w/stack cap

9-26905 Electronic Conversion Kit For: Mallory 8 cylinder YL & YD series w/flat cap

9-26906 Electronic Conversion Kit For: Mallory 6 cylinder YL & YD series w/stack cap

9-26907 Electronic Conversion Kit For: Mallory 4 cylinder YL & YD series w/stack cap

E-SPARK® CONVERSION KIT APPLICATIONS Distributor Type

# Cyl.

Application

Kit #

Relacement Rotor

Delco

4

All

9-26900

9-29225

Delco

6

All

9-26901

9-29226

Prestolite

8

Screw-down cap

9-26902

9-29227

Prestolite

8

Clip-down cap

9-26903

9-29228

Mallory (YL series)

6

Stack Style Cap

9-26906

9-29231

Mallory (YL series)

4

Stack Style Cap

9-26907

9-29216

Mallory (YL series)

8

Stack Style Cap

9-26904

9-29215

Mallory (YL series)

8

Flat Cap

9-26905

9-29230 Small Shaft

Mallory (YL series)

8

Flat Cap

9-26905

9-29229 Large Shaft

*Note: Modifications required when using with OMC shift assist module. Visit www.mallorymarine.com for details. Will not fit older “die cast” Mallory distributors with the point plate bolting in from the top.

195


INBOARD & STERNDRIVE IGNITION PARTS SHIFT ASSIST MODULES

 e utilize the latest in electronic technology to produce our shift assist modules, from state of the art manufacturing equipment to the latest W technology in components to produce ignition parts that will live up to the Mallory Ignition reputation. • Exact fit OEM replacements for quick and easy plug and play installation • Includes wire harness • Quality and reliability you expect from the ignition leader

9-24500 Shift Assist Module Kit Replaces: OMC 987738 Fits V-8 Sterndrives

9-24501 Shift Assist Module Kit Replaces: OMC 987739 Fits V-8 Sterndrives

WIRE SEPARATORS

Mallory Marine wire separators minimize the risk of cross firing by keeping the ignition wires sufficiently separated for each other and give your engine a performance look. Made from heat resistant plastic these wire separators will accommodate 7 & 8mm wires. Kits include 2 each – 2 wire, 3-wire, & 4 wire separators 9-28150 Wire Separator Kit Blue in color – for use with Mallory Marine Pro Master Wires 9-28151 Wire Separator Kit Black in color

Eliminate firing order errors with the use of Mallory Marine wire markers. Grease and Oil resistant and easy to read black numbers on white rings. Set of 8. 9-28175 Wire Marker Kit

196

9-24502 Shift Assist Module Kit Replaces: OMC 987740 Fits V-6 Sterndrives


INBOARD & STERNDRIVE IGNITION PARTS MALLORY MARINE PROMASTER® SPARK PLUG WIRE SETS

Mallory Marine’s New Promaster® Spark Plug Wires Sets are constructed with only the best premium quality materials you would expect from the ignition leader. Built specifically for marine applications these wires sets are designed for a custom fit for each application. The correct boots, correct length, for a perfect fit! Open the box and you can see the quality of our premiere line of spark plug wires. MALLORY MARINE NEW PROMASTER® SPARK PLUG WIRES SETS PERFORMANCE FEATURES AT A GLANCE: • Ultra Low resistance spiral core delivers high energy output for Maximum spark at the plug • Excellent RFI / EMI suppression for even the most sensitive high tech on board electronics • 8 MM Ozone resistant blue silicone jacket repels water, oil, grease, fuel and withstands temperatures up to 500 degrees Top-of-the-Line Construction Features: • 100% Kevlar inner core for superior strength which virtually eliminates breakage • Layered inner carbon conductive element for excellent RFI / EMI suppression • Special Promaster® Mag Core SSC wire wrap provides extremely low resistance and faster current flow for hotter spark and longer spark duration • High density Ethylene-Propylene Diene Monomer (EPDM) to eliminate bleed through from low resistance, high output Promaster® Mag Core • Tightly woven fiberglass braid forms a permanent bond between the EPDM inner layer and the outer silicone jacket to increase wire strength and eliminate terminal pull-off • 100% Silicone Jacket and boots provide superior protection against chemicals, oil, moisture, and abrasion • Ready to install and custom fit for your specific application

197


INBOARD & STERNDRIVE IGNITION PARTS IGNITION WIRE IDENTIFICATION CHART

IGNITION WIRE LEAD TYPES Part #

QTY

9-28000 9-28001 9-28002 9-28003 9-28004 9-28009 9-28010 9-28011 9-28012 9-28013 9-28014 9-28015 9-28016 9-28017 9-28018 9-28019 9-28020 9-28021 9-28022 9-28023

8 8 8 8 5 8 8 8 8 4 4 6 6 8 8 8 4 8 8 6

198

Spark Plug Lead Type 9 11 11 8 9 6 8 4 8 10 1 8 11 7 13 10 10 8 10 9

Coil Lead Type C8 C3 C3 C6 C7 C9 C5 C8 C1 C2 C6 C1 C3 C6 C6 C6 C6 C1 C5 C4

Coil Wire Length 12 12 12 12 14 19 16 12 10 22 12/18 14 10 12 12 12/15 14 10 12/18 15

Part #

QTY

9-28024 9-28025 9-28026 9-28027 9-28028 9-28029 9-28030 9-28031 9-28032 9-28033 9-28034 9-28035 9-28036 9-28037 9-28038 9-28039 9-28040 9-28041 9-28042 9-28043

8 8 8 4 4 8 8 8 6 8 8 4 4 8 4 8 8 8 4 8

Application chart starts on page 199.

Spark Plug Lead Type 9 8 8 15 &12 9 3 2 16 8 4 13 5 5 10 10 5 2 7 8 7

Coil Lead Type C8 C5 C5 C10 12 C7 C2 N/A C1 C3 C5 C1 C1 C5 C6 C1 C2 C6 C2 C6

Coil Wire Length 15 13 13 8 10 12 10 N/A 14 14 16 12/18 14 18 12 14 14 14 12 14


INBOARD & STERNDRIVE IGNITION PARTS IGNITION WIRE LEAD TYPES (CONTINUED) Part #

QTY

9-28044 9-28045 9-28046 9-28047 9-28048 9-28049 9-28050

8 8 8 6 8 8 4

Spark Plug Lead Type 2 14 10 10 2 10 4

Coil Lead Type C6 C2 C5 C1 C6 C6 C6

Coil Wire Length 12 12/16 12/24 18 14 12 12

Part #

QTY

9-28051 9-28052 9-28053 9-28054 9-28055 9-28056 9-28057

8 8 6 8 8 4 6

Spark Plug Lead Type 14 10 5 1 10 9 5

Coil Lead Type C1 C6 C5 C6 C6 C8 C10

Coil Wire Length 10 14 18 12 12 12 12

CHRIS CRAFT PLUG WIRE SET Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

FL-153, FL-181F/1

L4

ALL

1975-80

9-28036

120, 140

L4

ALL

1980-87

9-28038

Flat Head

L6

ALL

1939-59

9-28047

225B, BVC

L6 (Chrysler)

1110342

1964-71

9-28053

140, 150, 160, 165

L6 (GM)

ALL

1965-85

9-28017

283F, 327F

283, 327 / V-8

Mallory (Side Terminal)

1958-71

9-28046

283F, 327F

283, 327 / V-8

Mallory (Top Terminal)

1958-71

9-28012

302 FLV

302 / V-8

LH Rotation

1975-88

9-28021

302 FLV

302 / V-8

RH Rotation

1975-88

9-28012

305 / 5.0L

305 / V-8

LH Rotation

1970-95

9-28021

307C, CC

307 / V-8

Mallory (Side Terminal)

1969-78

9-28021

307C, CC

307 / V-8

Mallory (Top Terminal)

1969-78

9-28046

307 GLV, GCLV

307 / V-8

Mallory (Side Terminal)

1969-78

9-28021

307 GLV, GCLV

307 / V-8

Mallory (Top Terminal)

1969-78

9-28012

350 G, GLV, FLV

350 / V-8

RH Rotation

1970-95

9-28012

427, 460

427,460 / V-8

135 Degree Plug Boots

1963-85

9-28044

427, 460

427,460 / V-8

180 Degree Plug Boots

1963-85

9-28045

430, 454

430, 454 / V-8

Mallory (Side Terminal)

1965-79

9-28043

454

454 / V-8

90 Degree Plug Boots

1980-95

9-28040

454

454 / V-8

180 Degree Plug Boots

1980-95

9-28039

454 w/Power Conversion

454 V-8

ALL

1968-96

9-28048

CHRYSLER MARINE PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

225

L6

ALL

1960-80

9-28053

w/Indmar Manifolds

CID / Cyl.

Distributor Type

Years

Mallory Part #

273, 328, 340, 360

V-8

135 Degree Plug Boots

1989-95

9-28054

273, 328, 340, 360

V-8

90 Degree Plug Boots

1989-95

9-28055

318, 340, 360

V-8

ALL

1996

9-28054

w/Chrysler Manifolds

CID / Cyl.

Distributor Type

Years

Mallory Part #

HEMI (EXC. 426)

315, 392 / V-8

ALL

1945-68

9-28041

383, 400, 413, 440

V-8

ALL

1960-88

9-28019

273, 328, 340, 360

V-8

ALL

1960-95

9-28018

199


INBOARD & STERNDRIVE IGNITION PARTS CRUSADER MARINE PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

153

153 / L4

YL-486C/D

1961-69

9-28020

153, 181

153, 181 / L4

ALL

1970-80

9-28036

IH/M-60, PH45/134

L4

IAY-4010A

1971-75

9-28036

185, 230, 250, 280

L6

ALL

1961-69

9-28017

229 / 3.8L

229 / V-6

IBM-7014/A

1980-82

9-28032

262 / 4.3L

262 / V-6

7018, 7021

1983-88

9-28015

305, 350 / V-8

Delco HEI

1985-98

9-28000

V-8

ALL

1960-88

9-28019

Models w/Center Riser Manifolds & 90 Degree Plug Boots 305 (5.0L), 350 (5.7L)

Models w/Center Riser Manifolds & 180 Degree Plug Boots ALL GM Engines

V-8

Delco HEI

1991-98

9-28011

GM BB

V-8

Delco Distributorless (ABITS)

1995-98

9-28009

220, 270

305, 350 / V-8

Delco HEI

1991-98

9-28000

454, 502, 540, 572 GM BB

V-8

Delco Distributorless (ABITS)

1995-98

9-28009

220, 270, 350

305,350,454 / V-8

Prestolite

1970-93

9-28010

302, 351

302,351 / V-8

Prestolite

1970-78

9-28012

460 (7.5L)

460 / V-8

Prestolite

1970-78

9-28021

283,327,348,409,427

V-8

Mallory (Top Terminal)

1961-72

9-28012

283, 307, 327, 348, 350

V-8

Mallory (Side Terminal)

1961-72

9-28052

396, 427, 454

V-8

Mallory (Side Terminal)

1965-75

9-28037

Models w/End Riser Manifolds

Prestolite Ignition

Mallory Ignition

FORD MARINE PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

302

V-8

90 Degree Plug Boots

1972-88

9-28012

351, 460

V-8

90 Degree Plug Boots

1972-88

9-28003

302, 351, 460

V-8

135 Degree Plug Boots

1972-88

9-28044

GREY MARINE PLUG WIRE SETS

200

Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

ALL

L4

Prestolite 90 Degree Plug Boots

1955-71

9-28036

ALL

L4

Prestolite 180 Degree Plug Boots

1955-71

9-28038

ALL

L6

Prestolite 90 Degree Plug Boots

1950-66

9-28017

283, 307, 327, 401

V-8

ALL

1959-68

9-28034


INBOARD & STERNDRIVE IGNITION PARTS MERCRUISER MARINE PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Serial #

Mallory Part #

110

153 / L4

Delco

1963-66

1537370 - 2044033

9-28020

120

153 / L4

Delco

1964-86

1666601 - 0B531853

9-28020 9-28020

2.5L

153 / L4

Delco

1987-89

0B531854 - 0C853255

140

181 / L4

Delco

1968-86

2508261 - 0B450800

9-28020

3.0L

181 / L4

Delco

1987-89

0B450801 - 0C856558

9-28020

3.0L, LX

181 / L4

Prestolite

1990-91

0C856559 - 0D504541

9-28020

3.0L, LX

181 / L4

Delco Digital

1990-91

0C856559 - 0D504541

9-28004

3.0L

181 / L4

Delco EST

1991-Up

0D504542 & Up

9-28056

3.0LX

181 / L4

Delco EST

1991-97

0D504542 - 0K999999

9-28056 9-28014

165

224 / L4

Delco

1987

0B434940 - 0B774251

170

224 / L4

Delco

1985-86

6916779 - 0B434940

9-28014

180

224 / L4

Prestolite

1987

0B436391 - 0B775248

9-28020

190

224 / L4

Delco

1985-86

6916779 - 0B436390

9-28014

3.7L

224 / L4

Delco

1988-89

0B774252 & Up

9-28014

3.7LX

224 / L4

Delco

1988-89

0B775249 & Up

9-28014

3.7LX

224 / L4

Prestolite

1988-89

0B775249 & Up

9-28020

470

224 / L4

Delco

1976-84

4208370 - 6916778

9-28014

485

224 / L4

Delco

1980-82

5685394 - 6218036

9-28014

488

224 / L4

Delco

1981-84

6170297 - 6916778

9-28014

140

194 / L6

Delco

1963

1538930 - 1725960

9-28017

150

194 / L6

Delco

1964-66

1666495 - 2048046

9-28017

160

194 / L6

Delco

1967-69

2048022 - 2770031

9-28017

165

194 / L6

Delco

1970-81

2770032 - 5813433

9-28017

200

194 / L6

Delco

1969

2453769 - 2712072

9-28017

185

229 / V-6

Prestolite

1983-84

6330183 - 6919655

9-28032

175

262 / V-6

Thunderbolt IV

1987

0B527955 - 0B773242

9-28016

185

262 / V-6

Thunderbolt IV

1985-87

6919656 - 0B527954

9-28016

205

262 / V-6

Thunderbolt IV

1985-87

0A331445 - 0B775129

9-28016

262 Mag

262 / V-6

Delco HEI

1996-97

0F803800 - 0K999999

9-28023

4.3L

262 / V-6

Thunderbolt IV

1988-96

0B773243 - 0F802999

9-28016

4.3L Alpha

262 / V-6

Thunderbolt V

1998-Up

0L010044 & Up

9-28016

4.3L Bravo

262 / V-6

Thunderbolt V

1998-Up

0L010044 & Up

9-28016

4.3L EFI

262 / V-6

Delco HEI

1998

0L012009 - 0L359999

9-28023

4.3L EFI

262 / V-6

Mercury HEI

1999-2004

0L360000 &Up

9-28023

4.3L MPI

262 / V-6

Delco (Vortec)

2001-Up

0M300000 & Up

9-28057

4.3LH Alpha

262 / V-6

Thunderbolt V

1998-2004

0L010044 & Up

9-28016 9-28016

4.3LH Bravo

262 / V-6

Thunderbolt V

1998-2004

0L010044 & Up

4.3LX, LXH

262 / V-6

Thunderbolt IV

1988-97

0B775130 - 0K999999

9-28016

215 MCM & MIE (Ford)

302 / V-8

Autolite / Mallory

1970-72

2781153 - 3563181

9-28012

225 MCM & MIE (Ford)

302 / V-8

Autolite / Mallory / Mercury

1973-74

3385721 - 4166999

9-28012

888 (Ford)

302 / V-8

Autolite/Mallory/ Prestolite/Mercury

1971-77

3108723 - 4887829

9-28012

190 (GM)

283 / V-8

Delco

1963-64

1564539 - 1730903

9-28012

198 MIE

305 / V-8

Mallory

1977

4776402 - 4931099

9-28012

200

305 / V-8

Thunderbolt IV

1985-87

6899058 - 0B774444

9-28001

228

305 / V-8

Mallory

1977-82

4765100 - 6218461

9-28012

228

305 / V-8

Thunderbolt IV

1983-84

6218462 - 6899268

9-28001

228 MIE

305 / V-8

Mallory

1977-80

4765100 - 5907057

9-28012

230

305 / V-8

Thunderbolt IV

1985-87

6899269 - 0B773739

9-28001

201


INBOARD & STERNDRIVE IGNITION PARTS MERCRUISER MARINE PLUG WIRE SETS (CONTINUED) Model

CID/Cyl.

Distributor Type

Years

Serial #

Mallory Part #

230 MIE (LH)

305 / V-8

Thunderbolt IV

1981-87

5907058 - 0B788151

9-28001

230 MIE (RH)

305 / V-8

Thunderbolt IV

1981-87

5907058 - 0B788151

9-28001

5.0L

305 / V-8

Thunderbolt IV

1988-95

0B774445 - 0F600999

9-28001

5.0L Alpha

305 / V-8

Thunderbolt V

1998-Up

0L015751 & Up

9-28001

5.0L Bravo

305 / V-8

Thunderbolt V

1998-Up

0L015751 & Up

9-28001

5.0L EFI

305 / V-8

Delco HEI

1998

0L012052 - 0L339999

9-28011

5.0L MIE (LH)

305 / V-8

Thunderbolt IV

1988

0B788152 - 0C396832

9-28001

5.0L MIE (RH)

305 / V-8

Thunderbolt IV

1988

0B788152 - 0C396832

9-28001

5.0L MPI Alpha

305 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

5.0LX

305 / V-8

Thunderbolt IV

1988-95

0B773740 - 0F600999

9-28001

898

305 / V-8

Mallory

1977-82

4762210 - 6218461

9-28012

898

305 / V-8

Thunderbolt IV

1983-84

6218462 - 6899057

9-28001

225 (GM)

327 / V-8

Delco

1963-69

1539620 - 2694014

9-28012

225 MIE (GM)

327 / V-8

Thunderbolt

1968

2278647 - 2694014

9-28012

250 MCM & MIE

327 / V-8

Thunderbolt

1968-69

2314301 - 2639854

9-28012

250

350 / V-8

Mallory

1977

4768000 - 4908849

9-28012

255 MCM & MIE

350 / V-8

Mallory

1975-76

3258728 - 4501254

9-28012

255 MCM & MIE

350 / V-8

Mercury

1976

4498701 - 4767999

9-28012

255 MIE

350 / V-8

Mercury

1977-80

4768000 - 5907057

9-28012

260

350 / V-8

Mallory

1978-82

4908850 - 6218461

9-28012

260

350 / V-8

Thunderbolt IV

1982-87

6218462 - 0B773304

9-28001

260 MIE (LH)

350 / V-8

Thunderbolt IV

1981-86

5907058 - 0B788151

9-28001

260 MIE (RH)

350 / V-8

Thunderbolt IV

1981-86

5907058 - 0B788151

9-28001

270 MCM & MIE

350 / V-8

Thunderbolt

1969-72

2851074 - 3385720

9-28012

280 TRS

350 / V-8

Mercury / Mallory

1975

4176250 - 4499390

9-28012

300

350 / V-8

Thunderbolt IV

1985-86

6668677 - 0B430367

9-28001

320 EFI

350 / V-8

Thunderbolt IV

1987-89

0A543604 - 0C622418

9-28001

350 Mag Alpha

350 / V-8

Thunderbolt IV

1986-94

0A635178 - 0F353690

9-28001

350 Mag Alpha

350 / V-8

Thunderbolt V

1995-97

0F353691 - 0K999999

9-28001

350 Mag Alpha EFI

350 / V-8

Delco HEI

1996-97

0F800300 - 0K999999

9-28011

350 Mag Bravo MPI

350 / V-8

Delco HEI

1995-96

0F415189 - 0K999999

9-28011

350 Mag EFI Ski

350 / V-8

Delco HEI

1994-97

0F215561 - 0K999999

9-28011 9-28011

350 Mag MPI

350 / V-8

Delco HEI

1998

0L010019 - 0L325952

350 Mag MPI Alpha

350 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

350 Mag MPI Bravo

350 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009 9-28009

350 Mag MPI Horizon

350 / V-8

Delco Vortec

2001-Up

0M300000 & Up

350 Mag MPI Horizon MIE

350 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

350 Mag MPI MIE

350 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

350 Mag MPI Ski

350 / V-8

Thunderbolt IV

1991-96

0D505450 - 0K40399

9-28001

350 Mag MPI Ski

350 / V-8

Thunderbolt V

1991-97

0D505450 - 0K999999

9-28001

5.7L Alpha

350 / V-8

Thunderbolt IV

1988-95

0B773305 - 0F600999

9-28001

5.7L Alpha (2bbl)

350 / V-8

Thunderbolt V

1996-97

0F601000-0K999999

9-28001 9-28001

202

5.7L Alpha

350 / V-8

Thunderbolt V

1998-Up

0L010037 & Up

5.7L Bravo

350 / V-8

Thunderbolt IV

1988-93

0B773305 - 0F353524

9-28001

5.7L Bravo

350 / V-8

Thunderbolt V

1994-Up

0F353525 & Up

9-28001

5.7L EFI

350 / V-8

Delco HEI

1995-98

0F225560 - 0L339999

9-28011

5.7L EFI MIE

350 / V-8

Delco HEI

1997

0K040300 - 0K999999

9-28011

5.7L MIE

350 / V-8

Thunderbolt IV

1988-95

0B788152 - 0F746099

9-28001


INBOARD & STERNDRIVE IGNITION PARTS MERCRUISER MARINE PLUG WIRE SETS (CONTINUED) Model

CID/Cyl.

Distributor Type

Years

Serial #

5.7L MIE

350 / V-8

Thunderbolt V

1996-97

0F622100 - 0K999999

Mallory Part # 9-28001

5.7L MIE

350 / V-8

Thunderbolt V

1998-Up

0L02003 & Up

9-28024

5.7L Ski

350 / V-8

Mallory / Prestolite

1985-95

0A338553 - 0F775199

9-28003

5.7L Ski

350 / V-8

Thunderbolt IV

1987-95

0B514627 - 0F775199

9-28001

5.7L Ski

350 / V-8

Thunderbolt V

1996-97

0F775200 - 0K999999

9-28001

5.7L Ski

350 / V-8

Thunderbolt V

1998-Up

0L002005 & Up

9-28024

5.7LX Alpha & Bravo

350 / V-8

Thunderbolt V

1996-97

0F601000-0K999999

9-28001

5.7LX Bravo & EFI

350 / V-8

Delco HEI

1996-97

0F752400 - 0K999999

9-28011

233 MCM & MIE (Ford)

351 / V-8

Mercury / Prestolite

1975-77

4173000 - 4902304

9-28012

255 MCM & MIE (Ford)

351 / V-8

Mallory / Mercury

1973-80

3258728 - 5907057

9-28012

MX 6.2L MPI

377 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

MX 6.2L MPI Horizon

377 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

MX 6.2L MPI Horizon MIE

377 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

MX 6.2L MPI MIE

377 / V-8

Delco Vortec

2001-Up

0M300000 & Up

9-28009

325 MCM & MIE

427 / V-8

Thunderbolt

1969-74

2278747 & Up

9-28012

325 MCM & MIE

427 / V-8

Mallory

1969-72

2278747 & Up

9-28021

390

427 / V-8

Mallory

1968-70

ALL

9-28021

330

454 / V-8

Mallory

1977-81

4623115 - 6083144

9-28012

330

454 / V-8

Thunderbolt

1977-81

4623115 - 6083144

9-28012 9-28002

330

454 / V-8

Thunderbolt IV

1982-87

6083145 - 0B816540

340 MIE

454 / V-8

Thunderbolt IV

1981-87

5889914 - 0B788365

9-28002

350 MIE

454 / V-8

Thunderbolt

1974-76

3780450 - 4623109

9-28012

370 TRS

454 / V-8

Mallory / Holley

1978-85

4179554 - 6721527

9-28012

370 TRS

454 / V-8

Thunderbolt IV

1985-87

6721528 - 0B714586

9-28002

400 TRS

454 / V-8

Mallory / Holley

1980-86

5668232 - 0B457644

9-28012

440 TRS

454 / V-8

Mallory / Holley

1983-86

6181070 - 0B485220

9-28012

450

454 / V-8

Thunderbolt IV

1995-96

0F347100 - 0F347277

9-28002

454 Mag Alpha

454 / V-8

Thunderbolt IV

1986-88

0A631894 -0B785148

9-28002

454 Mag Bravo

454 / V-8

Thunderbolt IV

1988-97

0B721206 - 0K999999

9-28002

454 Mag EFI

454 / V-8

Delco HEI

1994-96

0F115700 - 0F802349

9-28011

454 Mag MPI

454 / V-8

Delco HEI

1996-2001

0F802350 - M024999

9-28011

454 Mag MPI Horizon MIE

454 / V-8

Delco HEI

1999-2001

0L002200 - 0L674000

9-28011

454 Mag MPI Ski

454 / V-8

Delco HEI

1995-97

0F215800 - 0K999999

9-28011

7.4L Bravo I, II, III

454 / V-8

Thunderbolt IV

1988-97

0B771113 - 0K999999

9-28002

7.4L Bravo III

454 / V-8

Thunderbolt V

1992-97

0D603118 - 0K999999

9-28002

7.4L EFI MIE

454 / V-8

Thunderbolt IV

1988-96

0B788366 - 0F820141

9-28002

7.4L MIE

454 / V-8

Thunderbolt IV

1988-96

0B788366 - 0F820141

9-28002

7.4L MIE

454 / V-8

Thunderbolt V

1992-97

0D715494 - 0K999999

9-28002

7.4L MPI (L29)

454 / V-8

Delco HEI

1998-2001

0L010003 - 0M024330

9-28011

7.4L MPI MIE

454 / V-8

Delco HEI

1995-2001

0F563052 - 0M025999

9-28011

7.4LX Bravo EFI & MPI

454 / V-8

Delco HEI

1996-97

0F602010 - 0K999999

9-28011

390

482 / V-8

Thunderbolt

1969-70

2781129 - 2825059

9-28012

460 TRS

482 / V-8

Mallory / Holley

1983-86

6180970 - 6181046

9-28012

460 Cyclone

482 / V-8

ALL

1983-85

ALL

9-28021

496 Mag & Mag HO

496 / V-8

Delco (coil over plug)

2000-Up

0M025000 & Up

9-28031

8.1S MIE & HO MIE

496 / V-8

Delco (coil over plug)

2000-Up

0M025000 & Up

9-28031

502 Mag Bravo

502 / V-8

Thunderbolt IV

1990-93

0C878221 - 0F114528

9-28002

502 Mag EFI

502 / V-8

Delco HEI

1993-96

0D840650 - 0F802599

9-28011

203


INBOARD & STERNDRIVE IGNITION PARTS MERCRUISER MARINE PLUG WIRE SETS (CONTINUED) Model

CID/Cyl.

Distributor Type

Years

Serial #

502 Mag MPI

502 / V-8

Delco HEI

1996-2001

0F802600 - 0M024999

Mallory Part # 9-28011

525 SC

502 / V-8

Thunderbolt IV

1991-95

0D456000 - 0F877734

9-28002

8.2L MIE

502 / V-8

Thunderbolt IV

1990-96

0C878221 - 0F819619

9-28002

8.2L MPI MIE

502 / V-8

Delco HEI

1996-2001

0F819620 - 0L674200

9-28011

SPECIAL APPLICATION SETS FOR MERCRUISER Model

CID/Cyl.

Distributor Type

Years

135 degree Plug Boots 180 degree Plug Boots

Serial #

Mallory Part #

302, 351, 460 Ford

ALL

1970-77

9-28044

396-572 BB GM

Thunderbolt

1986-93

9-28033

90 degree Plug Boots

396-572 BB GM

Mallory (Top terminal)

1978-90

9-28021

180 degree Plug Boots

396-572 BB GM

Mallory (Side terminal)

1960-71

9-28043

OMC/OMC COBRA PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

2.3L (Ford)

140 / L4

ALL

1987-90

9-28035

80

L4

ALL

1968-69

9-28020

100

L4

ALL

1972-73

9-28020

110

L4

ALL

1964

9-28020

120

153 / L4

ALL

1965-81

9-28020

2.5L

153 / L4

ALL

1982-86

9-28020

140

181 / L4

ALL

1973-81

9-28020

3.0L

181 / L4

ALL

1982-90

9-28020

3.0L, 3.0L HO

181 / L4

Delco

1991-92

9-28027

3.0L, 3.0L HO

181 / L4

Delco / EST

1990-97

9-28028

165

250 / L6

Delco

1964-76

9-28017

3.8L

229 / V-6

Prestolite

1981-86

9-28015

4.3L

262 / V-6

Prestolite

1985-92

9-28015

262 King Cobra

262 / V-6

Prestolite

1989

9-28015

4.3L

262 / V6

Delco HEI

1994-98

9-28023

175

V-8

ALL

1975-77

9-28025

185

V-8

Prestolite

1978-80

9-28003

190

V-8

ALL

1975-77

9-28025

200

V-8

Prestolite

1979-81

9-28003

225

V-8

Prestolite

1976-78

9-28003

230

V-8

Prestolite

1979-81

9-28003

230 I/B

V-8

Prestolite

1976

9-28003

235

V-8

ALL

1975-77

9-28025

240

V-8

ALL

1978

9-28025

250

V-8

ALL

1979

9-28025

5.0L & 5.8L (Ford)

V-8

ALL

1989-90

9-28026

5.0L & 5.8L (Ford)

V-8

ALL

1993-94

9-28026

260

V-8

Prestolite

1979-81

9-28003

305/350 CID I/B

V-8

Prestolite

1977-82

9-28003

350 King Cobra

350 / V-8

ALL

1988

9-28012

350 King Cobra

350 / V-8

Prestolite

1989

9-28003

204


INBOARD & STERNDRIVE IGNITION PARTS OMC/OMC COBRA PLUG WIRE SETS (CONTINUED) Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

370 King Cobra

350 / V-8

ALL

1988

9-28012

5.7L 2V & 4V

350 / V8

Prestolite

1996-98

9-28003

454 I/B

454 / V-8

Mallory

1977-82

9-28003

7.4L 454

454 / V-8

ALL

1990-92

9-28030

460 King Cobra

460 / V-8

ALL

1987-90

9-28030

w/Mallory Ignition

CID / Cyl.

Distributor Type

Years

Mallory Part #

185,210,215,235

V-8

ALL

1967-72

9-28046

250 Inboard

302 / V-8 (Ford)

Mallory (Side Terminal)

1970-74

9-28046

290 Cobra Jet

351 / V-8 (Ford)

Mallory (Side Terminal)

1974-75

9-28022

260 I/B

V-8

Mallory (Side Terminal)

1975-76

9-28022

225,230,245

V-8

Mallory (Side Terminal)

1972-76

9-28022

305,350,454

V-8 (GM)

Mallory (Side Terminal)

1977-79

9-28022

Years

Mallory Part #

OWENS YACHT (FLAGSHIP MARINE) PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

ALL GM Inline 6 Cyl.

L6

ALL

1955-68

9-28017

283,304,327,350,427

V-8

Mallory

1962-76

9-28049

427

V-8

Mallory

1965-76

9-28022

Distributor Type

Years

Mallory Part #

PLEASURECRAFT MARINE (PCM) PLUG WIRE SETS Model

CID/Cyl.

ALL GM Inline 6 Cyl.

L6

ALL

1955-68

9-28017

3.8L, 4.3L

229,262 / V-6

IBM-7014A

1981-88

9-28015

302, 351, 460

V-8 (Ford)

Prestolite w/135 Degree Plug Boots

1972-88

9-28044

351, 460

V-8 (Ford)

Prestolite w/90 Degree Plug Boots

1972-88

9-28003

302

V-8 (Ford)

Prestolite w/90 Degree Plug Boots

1972-88

9-28046

305, 350

V-8 (GM)

Prestolite

1976-88

9-28012

454

V-8 (GM)

Prestolite

1976-88

9-28021

396, 427, 454

V-8

Mallory (Side Terminal)

1960-71

9-28043

ALL

V-8

Mallory (Top Terminal)

1972-86

9-28012

UNIVERSAL MARINE PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

ATOMIC 4

L4

ALL w/90 Degree Plug Boots

ALL

9-28042

205


INBOARD & STERNDRIVE IGNITION PARTS VOLVO PENTA PLUG WIRE SETS Model

CID/Cyl.

Distributor Type

Years

Mallory Part #

AQ115, AQ130

L4

ALL

1965-94

9-28050

AQ120B, AQ125A-B, AQ131A-D, AQ/BB140A, AQ145A-B, AQ151A-C

L4

ALL

1965-94

9-28013

3.0L Red Engines & Charcoal Engines

181 / L4

Delco EST

1993-01

9-28056

A/AQ/BB165, 170A-C

L6 (Chrysler)

ALL

1965-85

9-28053

AQ150, 175, 205

229 / V-6

Prestolite

4.3L

262 / V-6

4.3L Red Engine & Charcoal Engines

262 / V-6

5.0L/5.7L

305/350 / V-8

5.0L/5.7L Red Engines

305/350 / V-8

1977-85

9-28032

1990-99

9-28016

2001-09

9-28057

1995-99

9-28012

Delco Vortec

2001-Up

9-28009

Delco Vortec

7.4L/8.2L

454/502 / V-8

Delco HEI

1995-99

9-28011

8.1L GI/GXI

V-8

Delco (coil over plug)

ALL

9-28031

w/Prestolite Ignition

CID / Cyl.

Distributor Type

Years

Mallory Part #

302,351,460

V-8

w/135 Degree Plug Boots

1965-95

9-28044

454

V-8

w/180 Degree Plug Boots

1965-95

9-28051

ALL GM (except 454) w/180 degree SP Boots

283-454 / V-8

ALL

1965-95

9-28012

w/Mallory Ignition

CID / Cyl.

Distributor Type

Years

Mallory Part #

283-350 SB GM

V-8

w/Side Terminal Cap

1965-78

9-28052

283-454 GM Engines

V-8

w/Top Terminal Cap

1965-96

9-28012

396-454 BB GM

V-8

w/Side Terminal Cap

1965-78

9-28037

9-28100 Coil Lead Wire 12” long with 90° male dist. end and 90° female coil end

9-28102 Coil Lead Wire 12” long with 90˚ male dist. end and 180˚ male coil end

206

9-28101 Coil Lead Wire 12” long with 90° female dist. end and 90° female coil end


INBOARD & STERNDRIVE IGNITION PARTS MALLORY MARINE SUPER STOCK IGNITION SYSTEMS

Upgrade your current stock ignition system to a Genuine Mallory Marine Super Stock Ignition System with our new boxed kits. These kits come complete with our state of the art Electronic Marine Distributor, a set of ProMaster Ignition Wires and a Power Matched Ignition Coil for maximum performance.

NEW

9-26000 V8 Ignition System for SB & BB GM based engines, 262-454 & 502 cid engines except 348, 409 & tall block engines

9-26002 V6 Ignition System for GM 4.3L/262 CID Even Fire Engines

Kit Contains: 9-26306 Electronic Distributor 9-28012 ProMaster Ignition Wire Set 9-29700 High Output Ignition Coil

Kit Contains: 9-26310 Electronic Distributor 9-28015 ProMaster Ignition Wire Set 9-29700 High Output Ignition Coil

!

Features: YLM Series Electronic Breakerless Distributor – provides improved performance and combustion efficiency, improved spark plug life, accurate spark timing and reduced maintenance. Our Thermal-Clad® ignition module combines the triggering mechanism and amplifier in to a single unit for greater reliability in the extreme marine conditions ProMaster Spark Plug Wire Set – High Performance custom fit wires with ultra low resistance delivers high energy output for maximum spark and longer spark duration. Superior construction features assure this is the last wire set you will ever need. High Output Ignition Coil – This coil delivers added voltage to properly ignite the fuel in performance marine engines. Oil filled design and arc resistant alkyd top provide superior insulation and cooling. Fits in OEM coil bracket.

9-26001 Ignition System designed to replace Delco HEI systems in SB & BB Chevy based engines, 262454 & 502 cid engines except 348, 409 & tall block engines. Kit Contains: 9-26700 YLE Series Electronic Distributor 9-28011 ProMaster Ignition Wire Set 9-29708 HEI Ignition Coil

Redesigned to work on both carbureted & EFI engines!

Features: YLE Series HEI Electronic Distributor – 2 piece all billet construction replaces weak crimped together cast housings used by the OEM’s, eliminates high RPM timing variations found in OEM systems. Designed as a direct plug-in replacement with a GM style 8 pin ignition module. ProMaster Spark Plug Wire Set – High Performance custom fit wires with ultra low resistance delivers high energy output for maximum spark and longer spark duration. Superior construction features assure this is the last wire set you will ever need. HEI Ignition Coil – specifically for HEI electronic ignition it delivers high voltage to hot spark and longer duration for superior fuel combustion. Solid state design. 207


INBOARD & STERNDRIVE IGNITION PARTS YL SERIES POINT-TYPE DISTRIBUTORS

 sing new materials and technology, Mallory’s YL Series Distributor delivers more U performance and reliability for today’s marine performance engines. This proven ignition system drives both original equipment and high performance coils, including Mallory’s PROMASTER® Coil and High Performance Coil. Performance Features: • Stabilized points eliminate point float and bounce • High dielectric condenser with brass case eliminates corrosion • Mylar insulation provides greater protection against current leaks and shorting • Super-Duty cap and rotor • Self-lubricating bushings CAUTION: When determining engine rotation, always view engines from the transmission end. 9-26804 Advance Curve Change Kit For: Early YL distributors

9-26807 Advance Curve Change Kit For: All current production YL distributor.

BREAKER POINT DISTRIBUTORS

UNIVERSAL STANDARD ROTATION STACK CAP YL Series Single Point Ignition Non-Tach Drive

New Mallory #

YL Series Single Point Ignition Tach Drive

New Mallory #

Model

Cyl.

Engine Application

CHEVROLET

V8/LH

262-454, 502 Engines except 348, 409, and Tall Block Engines

YL624AV

9-26105

YL623AV

9-26200

CHEVROLET

V8/LH

Tall Block Engines

YL590AV

Special Order

CHEVROLET

V8/LH

327

YL566AV

9-26103

CHEVROLET

L6/LH

194, 230, 250 and 4.8L/292 Engines

YL676AV

9-26112

CHEVROLET

V6/LH

4.3L/262 Engines (EVEN Fire)

YL700AV

9-26107

CHEVROLET

V6/LH

200 and 229 Engines (SEMI-EVEN Fire)

YL677AV

Special Order

CHEVROLET

L4/LH

153 / 181 Engines 2.5 & 3.0L (Except Delco HEI “lean burn”)

YL673AV

9-26106

CHRYSLER

V8

413, 426 (Wedge) and 440 “RB” Engines

YL578AV

9-26109

CHRYSLER

V8

350, 361, 383 and 400 “B” Engines

YL577AV

Special Order

CHRYSLER

V8

273, 318 (67 and up), 340 and 360 “LA” Engines

YL579AV

9-26110

FORD

V8/LH

351C, 351M, 400, 429 and 460 Engines

YL567EV

9-26104

FORD

V8/LH

351W Engines

YL554CV

9-26102

YL555CV

Special Order

FORD

V8/LH

221, 255, 260, 289 and 302 Engines

YL512CV

9-26101

YL513AV

Special Order

FORD

L4/LH

2.3L/2300cc Engines (Not HSC)

YL621CV

9-26108

OLDSMOBILE

V8/RH

330, 350, 400, 403, 425 and 455 Engines

YL501AV

9-26100

MERCRUISER

L4/LH

3.7L

YL648AV

9-26111

NOTE: MANY DISTRIBUTOR CONFIGURATIONS ARE AVAILABLE ON A SPECIAL ORDER BASIS. CALL FOR PRICING AND AVAILABILITY 208


INBOARD & STERNDRIVE IGNITION PARTS YLM SERIES MAGNETIC BREAKERLESS ELECTRONIC DISTRIBUTORS

 esigned for 12-volt negative ground systems, Mallory’s new YLM Series Marine D Distributors replace original equipment marine distributors with modern, high performance technology. This complete, self-contained ignition system combines the triggering device and amplifier into a single unit that sits inside the distributor housing. A self-contained module/pickup assembly has no moving parts to wear out. Mallory’s time-tested breakerless ignition circuit and surface-mount Thermal-Clad® construction provide the reliability you need in extreme marine conditions. A simple wiring hook-up allows this system to fit a wide variety of marine applications. Mallory’s YLM Series Distributor drives Mallory PROMASTER® Coils and OEM coils. Performance Features: • Improved performance and combustion efficiency • Improved spark plug life • Accurate spark timing • Reduced maintenance • Easy installation

CAUTION: When determining engine rotation, always view engines from the transmission end.

BREAKERLESS ELECTRONIC DISTRIBUTORS

UNIVERSAL STANDARD ROTATION STACK CAP

YL Series Single Point Ignition Non-Tach Drive

New Mallory #

YL Series Single Point Ignition Tach Drive

New Mallory #

Model

Cyl.

Engine Application

CHEVROLET

V8/LH

262-454, 502 Engines except 348, 409, and Tall Block Engines

YLM624AV

9-26306

YLM623AV

9-26400

CHEVROLET

V8/RH

262-454, 502 Engines except 348, 409, and Tall Block Engines

YLM624BV

9-26307

YLM623BV

Special Order

CHEVROLET

V8/LH

327Q, 350Q Engines

YLM566AV

9-26311

CHEVROLET

V8/LH

Tall Block Engines

YLM590AV

Special Order

CHEVROLET

L6/LH

194, 230, 250 and 4.8L/292 Engines

YLM676AV

9-26309

CHEVROLET

V6/LH

4.3L/262 Engines (EVEN Fire)

YLM700AV

9-26310

CHEVROLET

L4/LH

153 / 181 Engines 2.5 & 3.0L (Except Delco HEI “lean burn”)

YLM673AV

9-26308

CHRYSLER

V8

413, 426 (Wedge) and 440 “RB” Engines

YLM578AV

9-26304

CHRYSLER

V8

273, 318 (67 and up), 340 and 360 “LA” Engines

YLM579AV

9-26305

FORD

V8/LH

351C, 351M, 400, 429 and 460 Engines

YLM567EV

9-26303

FORD

V8/LH

351W Engines

YLM554CV

9-26302

YLM555CV

Special Order

FORD

V8/LH

221, 255, 260, 289 and 302 Engines

YLM512CV

9-26301

YLM513AV

Special Order

FORD

L4/RH

2.3L/2300cc Engines (Not HSC)

YLM621CV

Special Order

OLDSMOBILE

V8/RH

330, 350, 400, 403, 425 and 455 Engines

YLM501GV

9-26300

NOTE: MANY DISTRIBUTOR CONFIGURATIONS ARE AVAILABLE ON A SPECIAL ORDER BASIS. CALL FOR PRICING AND AVAILABILITY 209


INBOARD & STERNDRIVE IGNITION PARTS YLU SERIES UNILITE® ELECTRONIC DISTRIBUTOR

Mallory’s YLU Series Distributor replaces original equipment marine distributors with a new modern design that combines the triggering device and amplifier into a single unit that sits inside the distributor housing. Designed for 12-volt negative ground systems, the YLU Series Distributor features Mallory’s UNILITE® module with no moving parts to wear out, breakerless ignition circuit and surface-mount Thermal-Clad® construction. A simple 3-wire hookup makes installation a snap. The YLU Series Distributor drives original equipment and high performance coils, including Mallory’s PROMASTER® Coil. Performance Features: • Reduced maintenance • Improved performance • Accurate timing • Easy installation • Super-Duty cap and rotor • Self-lubricating bushings

CAUTION: When determining engine rotation, always view engines from the transmission end.

BREAKERLESS ELECTRONIC DISTRIBUTORS

UNIVERSAL STANDARD ROTATION STACK CAP

9-26820 Distributor Gear Mallory Distributors Chevrolet BB & SB Standard marine rotation

9-26821 Distributor Gear Mallory Distributors Chevrolet BB & SB Reverse marine rotation

9-26822 Distributor Gear Mallory Distributors Ford 302 Standard marine rotation

9-26823 Distributor Gear Mallory Distributors Ford 302 Reverse marine rotation

9-26824 Distributor Gear Mallory Distributors Ford 351W Standard marine rotation

9-26825 Distributor Gear Mallory Distributors Ford 351W Reverse marine rotation

YLU Series Unilite® Ignition Non-Tach Drive

New Mallory #

YLU Series Unilite® Elec. Ignition Tach Drive

New Mallory #

262-454, 502 Engines except 348, 409, and Tall Block Engines

YLU624AV

9-26504

YLU623AV

Special Order

262-454, 502 Engines except 348, 409, and Tall Block Engines

YLU624BV

Special Order

YLU623AV

Special Order

Model

Cyl.

Engine Application

CHEVROLET

V8/LH

CHEVROLET

V8/RH

CHEVROLET

V8/LH

Tall Block Engines

YLU590AV

Special Order

CHEVROLET

L6/LH

194, 230, 250 and 4.8L/292 Engines

YLU676AV

Special Order

CHEVROLET

V6/LH

4.3L/262 Engines (EVEN Fire)

YLU700AV

Special Order

CHEVROLET

L4/LH

153 / 181 Engines 2.5 & 3.0L (Except Delco HEI “lean burn”)

YLU673AV

9-26505

CHRYSLER

V8

413, 426 (Wedge) and 440 “RB” Engines

YLU578AV

9-26506

CHRYSLER

V8

273, 318 (67 and up), 340 and 360 “LA” Engines

YLU579AV

9-26507

FORD

V8/LH

351C, 351M, 400, 429 and 460 Engines

YLU567EV

9-26502

FORD

V8/LH

351W Engines

YLU554CV

9-26501

YLU555CV

Special Order

FORD

V8/LH

221, 255, 260, 289 and 302 Engines

YLU512CV

9-26500

YLU513AV

Special Order

FORD

L4/RH

2.3L/2300cc Engines (Not HSC)

YLU621CV

9-26503

OLDSMOBILE

V8/RH

330, 350, 400, 403, 425 and 455 Engines

YLU501GV

Special Order

NOTE: MANY DISTRIBUTOR CONFIGURATIONS ARE AVAILABLE ON A SPECIAL ORDER BASIS. CALL FOR PRICING AND AVAILABILITY 210


INBOARD & STERNDRIVE IGNITION PARTS YLE SERIES BILLET DISTRIBUTOR

All-billet, 2-piece housing construction replaces weak, crimped together factory-cast housing and stamped plate. Designed as a direct plug-in replacement for late model GM fuel injection distributor, Mallory’s new YLE distributor easily stands up to marine use. Mallory’s electronic trigger system ensures a strong signal throughout the entire operating RPM range. This eliminates high RPM timing variation found in OEM ignition systems. Two versions are available, one for standard rotation engines and one for reverse rotation engines. Performance Features: • Designed as a plug-in replacement for GM-style fuel injection system distributors • Includes steel gear, which is compatible with flat tappet or hydraulic roller cams • Utilizes GM 8-pin module • Reliable high signal strength trigger system • Ball bearing and bushing combination provide maximum timing stability and long life • Accepts standard and reverse thrust loads

BREAKERLESS ELECTRONIC DISTRIBUTORS

CAUTION: When determining engine rotation, always view engines from the transmission end.

9-26700 9-26701 9-26702

GM HEI STACK CAP

YLE Series Electronic Ignition Non-Tach Drive

New Mallory #

Model

Cyl.

Engine Application

CHEVROLET

V8/LH

262-454, 502 Engines except 348, 409, and Tall Block Engines

YLE624AV

9-26700

CHEVROLET

V8/RH

262-454, 502 Engines except 348, 409, and Tall Block Engines

YLE624BV

9-26701

CHEVROLET

V6/LH

262, 4.3L Engines

9-26702

BREAKERLESS ELECTRONIC DISTRIBUTORS

GM VORTEC FLAT CAP Model

Cyl.

Engine Application

CHEVROLET

V6/LH

4.3L MPI Vortec Replaces: Mercruiser 888751A02 / 888751A03

CHEVROLET

V8/LH

5.0LMPI, 350 Mag MPI & MX, 6.2L MPI w/ECM 555 (s/n 0M300000 & up) 2001 & newer

YLE Series Electronic Ignition Non-Tach Drive

New Mallory # 9-26750

YLP520BVP

9-26751

9-26750 9-26751

9-26800 Stack Cap Clip Kit Replaces: Mallory 670 For Mallory Tall Cap

9-26801 Flat Cap Clip Kit Replaces: Mallory 671M For Mallory Flat Cap 566 series only

9-26802 Flat Cap Clip Kit Replaces: Mallory 672M For Mallory Flat Cap (most)

9-26805 Cap Bracket Kit For: YL series distributors, male towers

9-26803 Primary Terminal Assy. Kit Replaces: Mallory 673M For Mallory Distributors

9-26815 Pigtail, YLM & YLU Distributor Replaces: Mallory 29349

9-26810 Pigtail, GM Distributor Fits: GM HEI (9-26700, 9-26701, 9-26702) 4 terminal

9-26811 Pigtail, Distributor Fits: GM HEI (9-26700, 9-26701, 9-26702) 2 terminal

211


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INBOARD & STERNDRIVE FUEL WATER SEPARATING FILTERS

Mallory’s Fuel Water Separating Filters provide excellent protection for your engines fuel system that no engine should be without. If your engine is not protected by a Mallory Filter you could risk being stranded due to water in your fuel system or possible damage to your fuel system components from corrosion. Mallory Fuel filters are constructed to meet or exceed all OEM specifications. GASOLINE FUEL FILTER FEATURES: • 10 MICRON RATING for 9-37800, 9-37801 , 9-37810 & 9-37811 (required for many newer EFI & DFI engines) • Epoxy coated interior for superior interior corrosion protection • Premium quality filter media removes 98.8% of emusified water and contaminates • High flow capacity exceeds OEM specifications • Heavy wall canister for superior crush resistance • Will not remove 2 cycle oil from fuel • Not for use with Diesel Fuel • Recommended for all Outboards and I/O’s except 1992 4.3L Mercruiser w/inline fuel filter

10 Micron

approved for use with ethanol fuels

9-37800

9-37801

9-37803

9-37804

9-37810

9-37811

GASOLINE FUEL WATER SEPARATING FILTER APPLICATIONS

212

Mallory Part #

Replaces Model

OEM Part #

Application

9-37800

Mercury / OMC / Volvo and Many Others

35-802893Q / 35-807172

Bracket w/Short Canister

9-37801

Mercury / OMC / Volvo and Many Others

35-807172

Bracket w/Long Canister

9-37803

OMC

502905

Bracket w/Standard Canister

9-37804

OMC / Volvo

502906 / 3862228

EFI engines

9-37810

Racor

Racor S3227 & S3228UL, Honda 17670-ZW1801AH, Suzuki 99105-20005, Yamaha MAR24563-00-00 Volvo 857633

For use with metal & plastic bowls fits Racor Head

9-37811

Racor

S3213 & S3220UL

For use with metal & plastic bowls, fits our filter bracket


INBOARD & STERNDRIVE FUEL SYSTEM PARTS DIESEL FUEL FILTER FEATURES: • 10 Micron Rating for 9-37900, 9-37901 • Patented Flow inverter used in our 9-37900, 9-37901 increases water holding capacity by up 4 times • Premium quality filter media removes 98.8% of emusified water and contaminates • High flow capacity exceeds OEM specifications • Heavy wall canister for superior crush resistance 9-37815

9-37900

9-37901

9-37902

9-37903

9-37904

9-37905

9-37906

9-37907

9-37908

DIESEL FUEL WATER SEPARATING FILTER APPLICATIONS Mallory Part #

Replaces Model

OEM Part #

Application

9-37815 9-37900 9-37901 9-37902

OMC, Crusader Racor Racor Volvo

981911 R25 R60 233897

9-37903

Volvo

829913

Fuel Filter - fits Many OMC sterndrives Universal Universal MD100A, TMD100A, MD100A, TMD100A (SN -20505/xxxx) 2001, 2001B, 2002, 2002B, 2003, 2003B/T/TB, AQD2B, MD11C/D, MD17C/D, MD1B, MD2B, MD3B, MD5A/B/C, MD7/B

9-37904

Volvo

3581078

2001, 2001B, 2002, 2002B, 2003, 2003B/TB, AQD21A/B, AQD32A, MD2010A/B/C/D, MD2020A/B/C/D, MD2030A/B/C/D, MD2040A/B/C/D, MD21A/B, MD32A, MD70B, TMD70B

3825133

AD31A/B/D, AD31L-A, AD31P-A, AD31XD, AQAD30A, AQAD31A, AQD70B/C, AQD70D, KAD32P-A, MD100A/B, MD120A, MD30A, MD31A, MD6A/B, MD70B/C, MD7A/B, TAMD102A/D, TAMD103A-A, TAMD120A/D, TAMD121C/D, TAMD122AF/C/D/P-A/P-B, TAMD162A/B/C, TAMD163A-A/P-A, TAMD30A, TAMD31A/B/D, TAMD31L-A/M-A/P-A/S, TAMD41M-A, TAMD60A/B/C, TAMD61A, TAMD62A, TAMD63L-A, TAMD63P-A, TAMD70B/C/E, TAMD71A/B, TAMD72A/P-A, TAMD73P-A, TAMD73WJ-A, TAMD74A-A/A-B/C-A/C-B/L-A/L, B/P-A/P-B, TAMD75P-A, THAMD70B/C, TMD100A/C, TMD102A, TMD120A/B, TMD121C, TMD122A, TMD130A, TMD31A/B/D, TMD31L-A, TMD70B/C

9-37905

Volvo

9-37906

Volvo

3588378, 860874

9-37907

Yanmar

129470-55701

9-37908

Volvo / CAV

Volvo 858201 / 3581078

AD41A, AD41B, AD41D, AD41L-A, AD41P-A, AQAD40A, AQAD40B, AQAD41A, AQD40A, KAMD42P-A, MD22A, MD22L-A, MD22L-B, MD22P-B, MD40A, MD6A, MD6B, MD7A, TAMD22P-B, TAMD40A, TAMD40B, TAMD41A, TAMD41B, TAMD41D, TAMD41H-A, TAMD41LA, TAMD41M-A, TAMD41M-B, TAMD41P-A, TMD22A, TMD22B, TMD40A, TMD40B, TMD40C, TMD41A, TMD41B, TMD41D, TMD41L-A 4JHTE/THE/DTE, 4JH2E/TE/THE/DTE, 4JH3E, 4JH3TE/THE/DTE Volvo CAV type

213


INBOARD & STERNDRIVE FUEL SYSTEM PARTS ALUMINUM BRACKET FEATURES:

• Powder coated finish for excellent corrosion resistance • High Quality die cast brackets for excellent strength and appearance • Large fuel passages allow maximum fuel flow • Available with 1/4” or 3/8” NPT inlet/outlets

9-37860

9-37861

STAINLESS STEEL BRACKET FEATURES: • Marine Grade 316 Stainless Steel for the ultimate in corrosion resistance • Premium Quality casting excellent appearance • Large fuel passages allow maximum fuel flow • Available with 1/4” or 3/8” NPT inlet/outlets

9-37862

Mallory #

Description

9-37860

Aluminum Bracket w/ 1/4 “NPT inlet/outlets

9-37861

Aluminum Bracket w/ 3/8 “NPT inlet/outlets

9-37862

Stainless Steel Bracket w/ 1/4 “NPT inlet/outlets

9-37863

Stainless Steel Bracket w/ 3/8 “NPT inlet/outlets

9-37863

10 Micron

approved for use with ethanol fuels

FUEL WATER SEPARATOR KITS

Features: • Great Retail Packaging for point of purchase display • Available in 5 popular configurations • Plus all the added features of our Premium Filters and Brackets listed above

9-37851 Package 9-37851

9-37856

FUEL WATER SEPARATOR KITS Replaces OEM Part #’s Mercury / Mercruiser 35-802893Q4 / Honda / Suzuki 99105-2001 / Yamaha ABA-SEPAR-AT-OR / Others

214

Mallory #

Description

Filter Type

9-37850

Aluminum Bracket w/ 1/4 “NPT inlet/outlets

Short Canister

9-37851

Aluminum Bracket w/ 1/4 “NPT inlet/outlets

Standard Canister

9-37852

Aluminum Bracket w/ 3/8 “NPT inlet/outlets

Standard Canister

9-37855

Stainless Steel Bracket w/ 1/4 “NPT inlet/outlets

Standard Canister

9-37856

Stainless Steel Bracket w/ 3/8 “NPT inlet/outlets

Standard Canister


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INTRODUCING MALLORY MARINE’S NEW DRAIN-A-BOWL® FUEL WATER SEPARATOR KITS

These new fuel water separator kits allow water to be drained from the filter to allow for extended service while protecting your engine from the harmful effects of water in the fuel system. We offer a choice of two durable re-usable clear Visi-Bowl® fuel bowl with self venting drain valve for outboard applications or our metal Drain-a-Bowl® with a brass drain plug for Inboard & Sterndrive applications.

FEATURES:

• • • • •

10 Micron

Re-Usable collection bowls allows water to be drained from filter element for extended service life 10 Micron high efficiency filter element High fuel flow capacity for high HP engines Corrosion resistant construction for durability and safety For 2 & 4 cycle engines, will not separate 2-cycle oil from fuel

9-37881

approved for use with ethanol fuels

9-37883

9-37885

DRAIN-A-BOWL® KITS FOR INBOARDS & STERNDRIVES Mallory #

Description

Filter Type

9-37881

Racor 320R-RQC-02

FF/WS Gasoline, assy. W/metal bowl & bracket

9-37883

Racor B32020MAM

FF/WS Assy. Gasoline, element W/metal bowl

9-37885

Racor

Metal bowl fits Mallory 9-37810, 9-37811& Racor filters

9-37820 Fuel Filter Replaces: Merc/OMC/ Chris Craft 35-49088Q2, 312456 Fits: 4 & 6 cyl. fuel pump

9-37821 Fuel Filter Replaces: Mercruiser 35-803897Q1, 35-11004A1 Fits: 4 & 6 cyl. fuel pump

9-37822 Fuel Filter Replaces: OMC 311684, 984491 Fits: Rochester Carbs

9-37823 Fuel Filter Replaces: Mercruiser / OMC / Volvo 35-53336Q / 908034 / 835576-0 Fits: Rochester 2 & 4 Barrel and MerCarb 2 Barrel Carbs

9-37824 Fuel Filter Replaces: PCM 47004 Fits: Gasoline engines with pump boost, In-line filter

9-37825 Fuel Filter Fits: Mercruiser / Holley Replaces: Mercruiser 35-93568

9-37826 Fuel Filter Fits: GM V6 & V8 MPI / EFI Replaces: Mercruiser 35-864572, GM 25171792

9-37827 Fuel FIlter Cartridge Replaces: Mercurser 35-866171A01 Fits: V8 MPI, Gen III Cool Fuel Filter Element

215


INBOARD & STERNDRIVE FUEL SYSTEM PARTS CARBURETOR KITS

• Kits include all of the critical parts needed to restore that carburetor to like new performance • High quality materials for fuel resistance and long lasting repairs • Extensive coverage for most popular makes and models

9-37600 Carb. Kit Replaces: Volvo 856471 / 856472

9-37601 Carb. Kit Replaces: Volvo 841293

9-37602 Carb. Kit Replaces: Volvo

9-37605 Carb. Kit Replaces: Merc 1397-8760

9-37606 Carb. Kit Replaces: Merc 1397-6367A1

9-37607 Carb. Kit Replaces: Merc 1397-2605

9-37608 Carb. Kit Replaces: Merc 1396-4656 / OMC 983538 / PCM RN0116-2

9-37610 Carb. Kit Replaces: OMC 984487 / Volvo 841994-7

9-37611 Carb. Kit Replaces: Merc 1396-5238 / OMC 982539 / PCM RN0120

9-37612 Carb. Kit Replaces: Merc

9-37613 Carb. Kit Replaces: OMC / Volvo

9-37614 Carb. Kit Replaces: Merc / Volvo

216

See page 219-224 for applications charts


INBOARD & STERNDRIVE FUEL SYSTEM PARTS

9-37615 Carb. Kit Replaces: Merc / Volvo

9-37616 Carb. Kit Replaces: Merc 823427A1 / OMC 982384

9-37617 Carb. Kit Replaces: Mercruiser 823426A1

9-37618 Carb. Kit Replaces: Mercruiser 3302-804845

9-37619 Carb. Kit Replaces: Mercruiser 1398-3089 / OMC 979719

9-37620 Carb. Kit Replaces: Mercruiser 823426A1/ OMC 979659 / Volvo 855889-2

9-37621 Carb. Kit Replaces: Mercruiser 823426A1 / OMC 983864 / Volvo 834985-4 / Crusader 45334

9-37622 Carb. Kit Replaces: OMC 986782

9-37623 Carb. Kit Replaces: OMC 986799

9-37624 Carb. Kit Replaces: OMC 3854347 / 986796

9-37625 Carb. Kit Replaces: OMC 98600

9-37626 Carb. Kit Replaces: OMC 3855017 / 986804

See page 219-224 for applications charts

217


INBOARD & STERNDRIVE FUEL SYSTEM PARTS

9-37627 Carb. Kit Replaces: OMC 3854105 / 987313

9-37628 Carb. Kit Replaces: OMC 987315

9-37629 Carb. Kit Replaces: OMC 3854106 / 987317

9-37630 Carb. Kit Replaces: OMC 3854107 / 987319

9-37631 Carb. Kit Replaces: OMC 987485

9-37632 Carb. Kit Replaces: OMC 985052 / Pleasurecraft RN0118-1

9-37633 Carb. Kit Replaces: Volvo

9-37639 Carburetor Kit Replaces: Mercruiser 809064 For: Weber 4bbl

9-37640 Carburetor Kit Replaces: Mercruiser 809065, 835076 For: Weber 4bbl

9-36901 Carb. Float Replaces: Mercruiser 13973327, 1397-8959 / OMC 983871 / Volvo

218

9-36903 Carb. Float Replaces: Mercruiser 3302-9031 / Volvo

9-36904 Carb, Float Holley Carbs

See page 219-224 for applications charts

9-36905 Carb, Float Fits: 3.0L GLM, GLP w/2bbl Holley carb


INBOARD & STERNDRIVE FUEL SYSTEM PARTS

9-34041 Choke Thermostat Replaces: Mercruiser 809066 Fits: Mercury & Weber Carbs

9-34040 Choke Thermostat Replaces: Mercruiser 70125A1 Fits: Rochester Carbs

9-36906 Carb, Float Replaces: Mercruiser 811536T Fits: Weber 4bbl

9-36850 Needle & Seat Assembly Replaces: Mercruiser 1395-8116901 Fits: Mercruiser 2.5 & 3.0L Carbs

INBOARD CARB KITS - CHRIS CRAFT APPLICATIONS Model/Engine

Cyl.

Mfg. Code

Carb Model

Carburetor

Kit #

Float

153 (2.5L)

4

R-2

2GC

7041187,7042181,17059055

9-37616

9-36903

181 (3.0L)

4

R-2

2GC

7041187,7042181,17059055

9-37616

9-36903

225 (3.7L)

6

R-2

2GC

70,251,817,025,189

9-37616

283 (4.6L)

8

R-2

2GC

7019082

9-37616

9-36903

305 (5.0L) 350 (5.7L)

8

R-4

4MC

17056287,17058280

9-37620

9-36901

305 (5.0L) 350 (5.7L), 454 (7.4L)

8

R-4

4MV

17059294,17059295, 17059296

9-37621

9-36901

307 (5.0L)

8

R-4

4MV

7044283,7044288,7044289

9-37621

9-36901

INBOARD CARB KITS - CHRYSLER APPLICATIONS Model/Engine

Cyl.

Mfg. Code

Carb Model

Carburetor

Kit #

Float

318 (5.2L), 360 (5.9L)

8

R-4

4MV

17084001,17086115, 17086116

9-37621

9-36901

Carb Model

Carburetor

Kit #

Float

INBOARD CARB KITS - CRUSADER APPLICATIONS Model/Engine

Cyl.

Mfg. Code

153 (2.5L)

4

R-2

2GC

70,250,827,028,086

9-37616

9-36903

225 (3.7L)

6

R-2

2GC

7025181

9-37616

283 (4.6L) 327 (5.3L)

8

R-2

2GC

7024185

9-37616

305 (5.0L)

8

R-2

2GV

17057134

9-37610

9-36903

327 (5.3L) 409 (6.6L)

8

R-4

4GC

7,023,084,085,089

9-37607

350 (5.7L) 454 (7.4L)

8

R-4

4MV

17059293,17082403

9-37621

9-36901

427 (7.0L)

8

R-4

4MV

70,270,817,028,282

9-37620

9-36901

INBOARD CARB KITS - PLEASURE CRAFT APPLICATIONS Model/Engine

Cyl.

Mfg. Code

Carb Model

Carburetor

Kit #

Float

155,165,175, 185 (5.0L)

8

H-2

2300

R6150A,R-6317A,R-6317-1A, R-7036A, D1JJ9510-B, D3JL-9510-S

9-37608

215,255, 215 (5.0L), 351 (5.8L)

8

H-4

4160

R-4473A,AAS,R-4608A,AAS,R-6151A, AAA,R6152A,AAA,R-6407A,R-6576A, (C9FF9510-E, D2JL-9510-E)

9-37611

215,255 (5.0L), 351 (5.8L)

8

H-4

4160

R-7159A,R-7163A, D4JL-9510-E, D4JL-9510-G

9-37632

INBOARD CARB KITS - UNIVERSAL MARINE APPLICATIONS Model/Engine

Cyl.

Mfg. Code

Carb Model

Carburetor

Kit #

Float

225 (3.7L)

6

R-1

BC

7024083

9-37604

See page 219-224 for applications charts

219


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INBOARD CARB KITS - MERCRUISER APPLICATIONS

220

Model

Cyl/CID

Years

Serial #

Merc Carb #

Mfg Carb #

Carb. Code

Kit #

80

L4 / 80

1966-69

2049045 - 2851423

1346-2770

RBS-4394S

C1/RBS

9-37619

Float —

90

L4/ 96

1970-71

2851424 - 3225967

1351-4263A1

7040082

R2/2GC

9-36903

90

L4/ 96

1972

3225968 - 3226957

1351-4263A2

7041369

R2/2GC

9-36903

110

L4 / 153

1963-66

1537370 - 2044033

1336-2076

7036543

R2/2GC

9-37616

9-36903

120

L4 / 153

1964-68

1666601 - 2520424

1336-2076

7036543

R2/2GC

9-36903

120

L4 / 153

1969-72

2520425 - 3377340

136-3594A1

7036543

R2/2GC

9-36903

120

L4 / 153

1972-73

3377341 - 3770649

1351-4263A3

7041369

R2/2GC

9-36903

120

L4 / 153

1974-75

3770650 - 4469865

1351-5202A1

7043182

R2/2GC

9-36903

120

L4 / 153

1976-78

4469866 - 5192047

1351-6065A2

7044182

R2/2GC

9-36903

120

L4 / 153

1979-82

5192048 - 6229717

1351-7354A1

17059054

R2/2GC

9-36903

120

L4 / 153

1983

6229718 - 6663797

1351-8480A2

17081060

R2/2GC

9-36903

120

L4 / 153

1984

6663798 - 6853913

1389-8490A2

Mercarb

M2

9-37618

9-36903

120

L4 / 153

1985

6853914 - A492055

1389-9350A2

Mercarb

M2

9-37618

9-36903

120

L4 / 153

1986

0A492056 - 0B531853

1389-9562A1

Mercarb

M2

9-37612

9-36903

2.5L

L4 / 153

1987-89

0B531854 - 0C853255

3310-806077A2

Mercarb

M2

9-37612

9-36903

140

L4 / 181

1968-69

2508261 - 2816416

1351-3635A1

7036646

R2/2GC

9-36903

140

L4 / 181

1970

2816417 - 2911439

1351-4032A1

7040080

R2/2GC

9-36903

140

L4 / 181

1970-73

2911440 - 3771644

1351-4293A1

7040084

R2/2GC

9-36903

140

L4 / 181

1974-78

3771645 - 5157668

1351-5203A1

7043184

R2/2GC

9-36903

140

L4 / 181

1979-82

5157669 - 6229717

1351-7355A1

17059052

R2/2GC

9-36903

140

L4 / 181

1983

6229718 - 6671328

1351-8480A2

17081060

R2/2GC

9-36903

140

L4 / 181

1984

6671329 - 6852269

1389-8490A2

Mercarb

M2

9-37618

9-36903

140

L4 / 181

1985

6852270 - 0A484072

1389-9350A2

Mercarb

M2

9-37618

9-36903

140

L4 / 181

1986

0A484073 - 0B450800

1389-9562A1

Mercarb

M2

9-37612

9-36903

3.0L

L4 / 181

1987-89

0B450801 - 0C856556

3310-806077A2

Mercarb

M2

9-37612

9-36903

3.0L

L4 / 181

1990

0C856559 - 0D447414

1389-815396A2

Mercarb

M2

9-37612

9-36903

3.0L

L4 / 181

1991-93

0D447415 - 0D836075

1389-9562A1

Mercarb

M2

9-37612

9-36903

3.0L

L4 / 181

1993-94

0D836076 - 0F603999

1389-815396A2

Mercarb

M2

9-37612

9-36903

3.0L

L4 / 181

1998 - Up

0L010042 - Up

3310-807504A1

Mercarb

M2

9-37612

9-36903

3.0LX

L4 / 181

1990-97

0C856559 - 0K999999

1389-815397A2

Mercarb

M2

9-37612

9-36903

3.0LX

L4 / 181

1990-97

0C856559 -0K999999

3310-805924A2

Mercarb

M2

9-37612

9-36903

165

L4 / 224

1987

0B434941 - 0B774251

1389-9564A1

Mercarb

M2

9-37612

9-36903

170

L4 / 224

1985-89

6916779 - 0B434940

1389-9564A1

Mercarb

M2

9-37612

9-36903

180

L4 / 224

1987

0B436391 - 0B775248

1347-9142A2

17083522

R4/4ME

9-37621

9-36901

190

L4 / 224

1985-86

6916779 - 0B436390

1347-9142A2

17083522

R4/4ME

9-37621

9-36901

3.7L

L4 / 224

1988-89

0B774252 - Up

1389-9564A1

Mercarb

M2

9-37612

9-36903

3.7LX

L4 / 224

1988-89

0B775249 - Up

1347-9142A2

17083522

R4/4ME

9-37621

9-36901

470

L4 / 224

1976-84

4208730 - 6916778

1376-5990A1

17057132

R2/2GC

9-37606

9-36903

470

L4 / 224

1983-84

6218037 - 6916778

1389-8489A5

Mercarb

M2

9-37618

9-36903

485

L4 / 224

1980-82

5685394 - 6218036

1376-5990A1

17057132

R2/2GC

9-37606

9-36903

488

L4 / 224

1983-84

6170297 - 6916778

1347-8460A3

17081299

R4/4ME

9-37617

9-36901

140

L6 / 194

1963

1538930 - 1725960

1338-2161

7025638

R1/BC

9-37604

140

L6 / 194

1963

1538930 - 1725960

1338-2166

7025662

R1/B

9-37604

150

L6 / 230

1964-66

1666495 - 1823489

1388-2428

7024180

R1/BC

9-37604

150

L6 / 230

1964-66

1666495 - 1823489

1338-2431

7024181

R1/B

9-37604

150

L6 / 230

1964-66

1823490 - 1830151

1338-2608

7025183

R1/BC

9-37604

150

L6 / 230

1964-66

1823490 - 1830151

1338-2609

7025184

R1/B

9-37604

150

L6 / 230

1964-66

1830152 - 2048046

1338-2633

7025188

R2/2GC

9-37616

9-36903

160

L6 / 250

1967-68

2048022 - 2492035

1338-2991

7026088

R2/2GC

9-36903

160

L6 / 250

1969

2492036 - 2770031

1351-3635A1

7036646

R2/2GC

9-36903

165

L6 / 250

1970-72

2770032 - 3354791

1351-4282A1

7040083

R2/2GC

9-36903

165

L6 / 250

1972-73

3354702 - 3774864

1351-4871A1

7042183

R2/2GC

9-36903


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INBOARD CARB KITS - MERCRUISER APPLICATIONS (CONTINUED) Model

Cyl/CID

Years

Serial #

Merc Carb #

Mfg Carb #

Carb. Code

Kit #

Float

165

L6 / 250

1974-78

3774865 - 5178958

1351-5204A1

7043183

R2/2GC

9-36903

165

L6 / 250

1979-81

5178959 - 5813433

1351-7356A1

17059050

R2/2GC

9-36903

200

L6 / 292

1969

2453769 - 2494935

1347-3237A2

7037082

R4/MV

9-37620

9-36901

200

L6 / 292

1969

2494936 - 2712072

1347-3237A4

7037082

R4/MV

9-37620

9-36901

185 (4 bbl)

V-6 / 229

1993-94

6330183 - 6919655

3300-8886A2

17083515

R4/4ME

9-37621

9-36901

175

V-6 / 262

1987

0B527955 - 0B773242

3304-9565A1

Mercarb

M2

9-37612

9-36903

185

V-6 / 262

1985-86

0A331455 - 0B527954

3304-9353A2

Mercarb

M2

9-37618

9-36903

205

V-6 / 262

1985-87

0A331455 - 0B775129

3304-9354A2

17084516

R4/4MV

9-37621

9-36901

4.3L

V-6 / 262

1988-92

0B773243 - 0D714106

3304-9565A1

Mercarb

M2

9-37612

9-36903

4.3L

V-6 / 262

1992-93

0D714107 - 0F000877

3304-9565A7

Mercarb

M2

9-37612

9-36903

4.3L

V-6 / 262

1993-95

0F000878 - 0F601126

3310-806080A2

Mercarb

M2

9-37612

9-36903

4.3L

V-6 / 262

1993-95

0F000878 - 0F601126

3310-806972A1

Mercarb

M2

9-37612

9-36903

4.3L

V-6 / 262

1996-02

0F601127 - 0M614999

3310-807764A1

Mercarb

M2

9-37612

9-36903

4.3L

V-6 / 262

2002-Up

0M615000 & Up

3310-807764A1

Mercarb

M2

9-37612

9-36903

4.3L

V-6 / 262

2002-Up

0M615000 & Up

3310-864941A1

Mercarb

M2

9-37612

9-36903

4.3LX

V-6 / 262

1988-91

0B775130 - 0D714369

3304-9354A2

17084516

R4/4MV

9-37621

215 MCM/MIE (Ford)

V-8 / 302

1970-72

2781153 - 3385720

1356-4066

C9FF9510E

H4/4160

9-37611

225 MCM/MIE (Ford)

V-8 / 302

1973-74

3385721 - 4166999

1356-5155

D2JL9510C

H4/4160

9-37611

888 (Ford)

V-8 / 302

1971-77

3108723 - 4887829

1356-4642

D1JJ95108

H2/2300

9-37608

888 (Ford)

V-8 / 302

1971-77

3108723 - 4887829

1376-5659A1

7044185

R2/2GC

9-37605

200

V-8 / 305

1985-86

6899058 - A482026

1389-8488A2

Mercarb

M2

9-37618

9-36903

200

V-8 / 305

1986-87

0A482027 - 0B525981

1389-9563A1

Mercarb

M2

9-37612

9-36903

9-36903

200

V-8 / 305

1987

0B525982 - 0B774444

1389-9670A2

Mercarb

M2

9-37612

9-36903

228

V-8 / 305

1977-78

4765100 - 5069430

1347-6427A1

17057282

R4/4MV

9-37620

9-36901

228

V-8 / 305

1978-81

5069431 - 6021783

1347-7361A1

17059292

R4/4MV

9-37621

9-36901

228

V-8 / 305

1982

6021784 - 6218461

1347-8296A4

17080565

R4/4MV

9-37621

9-36901

228

V-8 / 305

1982-84

3218462 - 6899268

1347-9661A3

17080565

R4/4MV

9-37621

9-36901

228 MIE

V-8 / 305

1977-78

4765100 - 5069430

1347-6438A1

17057283

R4/4MV

9-37620

9-36901

228 MIE

V-8 / 305

1978-82

5069431 - 6040745

1347-7364A1

17059291

R4/4MV

9-37621

9-36901

228 TR

V-8 / 305

1977-78

4765100 - 5069430

1347-6438A1

17057283

R4/4MV

9-37620

9-36901 9-36901

230

V-8 / 305

1985-87

6899269 - 0B773739

1347-9661A3

17080565

R4/4MV

9-37621

230 MIE

V-8 / 305

1982-87

6040746 -0B788151

1347-8290A1

17080564

R4/4MV

9-37621

9-36901

5.0L

V-8 / 305

1988-95

0B774445 - 0F600999

1389-9670A2

Mercarb

M2

9-37612

9-36903

5.0L (Gen +)

V-8 / 305

1998-02

0L015751 - 0M599999

3310-861448A1

Mercarb

M2

9-37612

9-36903

5.0L (Gen +)

V-8 / 305

2002-04

0M600000 &Up

3310-861448A1

Mercarb

M2

9-37612

9-36903

5.0L (Gen +)

V-8 / 305

2002-Up

0M600000 &Up

3310-864942A01

Mercarb

M2

9-37612

9-36903

5.0LX

V-8 / 305

1988-95

0B773740 - 0F600999

1347-9661A3

17080565

R4/4MV

9-37621

9-36901

898

V-8 / 305

1977

4762210 - 6021383

1376-6491A1

17057139

R2/2GC

9-36901

898

V-8 / 305

1982

6021384 - 6218461

1376-8295A3

17080350

R2/2GC

9-36901

898

V-8 / 305

1983-84

6218462 - 6899057

1389-8488A2

Mercarb

M2

9-37618

9-36903

225 MCM/MIE (GM)

V-8 / 327

1963-69

1539620 - 2694014

1337-2103

7025564

R4/4GC

9-37607

225 MCM/MIE (GM)

V-8 / 327

1963-69

1539620 - 2694014

1337-2604

7025756

R4/4GC

9-37607

225 MCM/MIE (GM)

V-8 / 327

1963-69

1539620 - 2694014

1347-3353

7037082

R4/4MV

9-37620

9-36901

225 MCM/MIE (GM)

V-8 / 327

1963-69

1539620 - 2694014

1347-3237A3

7037082

R4/4MV

9-37620

9-36901

255

V-8 / 350

1975-76

4175500 - 4767999

1347-5732A1

7044291

R4/4MV

9-37620

9-36901

255 MIE (GM)

V-8 / 350

1975-78

4175500 - 4924564

1347-5732A1

7044291

R4/4MV

9-37620

9-36901

255 MIE (GM)

V-8 / 350

1978

4924565 - 5195908

1347-7062A1

17057295

R4/4MV

9-37620

9-36901

255 MIE (GM)

V-8 / 350

1979-80

5195909 - 5907057

1347-7365A1

17059289

R4/4MV

9-37605

9-36901

260

V-8 / 350

1978

4908850 - 5060805

1347-6492A1

17057298

R4/4MV

9-37620

9-36901

260

V-8 / 350

1978-82

5060806 - 6024393

1347-7362A1

17059288

R4/4MV

9-37621

9-36901

221


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INBOARD CARB KITS - MERCRUISER APPLICATIONS (CONTINUED) Model

Cyl/CID

Years

Serial #

Merc Carb #

Mfg Carb #

Carb. Code

Kit #

Float

260

V-8 / 350

1982-87

6024394 - 0B525981

1347-8292A4

17080561

R4/4MV

9-37621

9-36901

260

V-8 / 350

1987

0B525982 - 0B773304

1347-9662A4

17080561

R4/4MV

9-37621

9-36901

260 MIE

V-8 / 350

1981-87

5907058 - 0B522505

1347-8289A1

17080562

R4/4MV

9-37621

9-36901

260 MIE

V-8 / 350

1987

0B522506 - 0B788151

1347-9662A4

17080561

R4/4MV

9-37621

9-36901

270 MCM/MIE

V-8 / 350

1969-72

2851074 - 3385720

1347-4180A1

7029285

R4/4MV

9-37620

9-36901

280 TRS

V-8 / 350

1975

4176250 - 4176468

1347-4179A2

7040283

R4/4MV

9-37620

9-36901

280 TRS

V-8 / 350

1975-76

4176469 - 4770199

1347-5981A1

7044290

R4/4MV

9-37620

9-36901

300 MR/TRS

V-8 / 350

1985-86

6668677 - 0B430367

1347-7498A7

17059280

R4/4MV

9-37621

9-36901

350 Mag Alpha

V-8 / 350

1986-91

0A635178 - 0D617327

1347-8289A1

17080562

R4/4MV

9-37621

9-36901

350 Mag Alpha

V-8 / 350

1992-95

0D617328 - 0F600999

3310-806970A1

9770SA

WEBER

9-37640

9-36906

350 Mag Alpha

V-8 / 350

1996-97

0F601000 - 0K999999

3310-807262A2

9781

WEBER

9-37639

9-36906

350 Mag Ski

V-8 / 350

1991-96

0D505450 - 0K040399

3310-806970A1

9770SA

WEBER

9-37640

9-36906

350 Mag Ski

V-8 / 350

1991-97

0K505450 - 0K999999

3310-807262A2

9781

WEBER

9-37639

9-36906

350 Mag Ski

V-8 / 350

1997

0K040400 - 0K999999

3310-860371A

9781SB

WEBER

9-37639

9-36906

5.7L (2bbl)

V-8 / 350

1996-97

0F601000 - 0K999999

3310-807312A1

Mercarb

M2

9-37612

9-36903

5.7L (Gen +) (2bbl)

V-8 / 350

1998-2002

0L010037 - 0M599999

3310-861245A1

Mercarb

M2

9-37612

9-36903

5.7L (Gen +) (2bbl)

V-8 / 350

2002-Up

0M600000 & Up

3310-861245A1

Mercarb

M2

9-37612

9-36903

5.7L (Gen +) (2bbl)

V-8 / 350

2002-Up

0M600000 & Up

3310-864943A01

Mercarb

M2

9-37612

9-36903

5.7L Alpha

V-8 / 350

1988-93

0B773305 - 0F000454

1347-9662A4

17080561

R4/4MV

9-37621

9-36901

5.7L Alpha

V-8 / 350

1993-94

0F000455 - 0F273497

3310-805484A1

9661

WEBER

9-37640

9-36906

5.7L Alpha

V-8 / 350

1993-94

0F000455 - 0F273497

3310-806761A1

9665S

WEBER

9-37639

9-36906

5.7L Alpha

V-8 / 350

1994-95

0F273498 - 0F600999

3310-806761A3

9665S

WEBER

9-37639

9-36906

5.7L Bravo (w/o high rise intake)

V-8 / 350

1988-91

0B773305 - 0D617327

1347-9662A4

17082561

R4/4MV

9-37621

9-36901

5.7L Bravo (w/ high rise intake)

V-8 / 350

1988-91

0B773305 - 0D617327

1347-8289A1

17080562

R4/4MV

9-37621

9-36901

5.7L Bravo

V-8 / 350

1992-95

0D617328 - 0F600999

3310-806970A1

9770SA

WEBER

9-37640

9-36906

5.7L MIE

V-8 / 350

1988-92

0B788152 - 0D715493

1347-9662A4

17080561

R4/4MV

9-37621

9-36901

5.7L MIE

V-8 / 350

1992-94

0D715494 - 0F349999

3310-806761A2

9665S

WEBER

9-37639

9-36906

5.7L MIE

V-8 / 350

1994

0F025000 - 0F349299

3310-805484A1

9661

WEBER

9-37640

9-36906

5.7L MIE

V-8 / 350

1995

0F349300 - 0F622099

3310-806761A3

9665S

WEBER

9-37639

9-36906

5.7L MIE

V-8 / 350

1996-97

0F622100 - 0K999999

3310-807262A2

9781

WEBER

9-37639

9-36906

5.7L MIE (2bbl)

V-8 / 350

1998-2002

0L002003 - 0M316999

3310-861245A1

Mercarb

M2

9-37612

9-36903

5.7L MIE (2bbl)

V-8 / 350

2002-Up

0M317000 & Up

3310-861245A1

Mercarb

M2

9-37612

9-36903

5.7L MIE (2bbl)

V-8 / 350

2002-Up

0M317000 & Up

3310-864943A01

Mercarb

M2

9-37612

9-36903

5.7L Ski (2bbl)

V-8 / 350

1996-97

0F775200 - 0K999999

3310-807312A1

Mercarb

M2

9-37612

9-36903

5.7L Ski

V-8 / 350

1985-87

0A338553 - 0B514626

1347-9415T

17085013

R4/4MV

9-37621

9-36903

5.7L Ski

V-8 / 350

1987-95

0B514627 - 0F775199

3310-806761A2

9665S

WEBER

9-37639

9-36906

5.7L Ski

V-8 / 350

1987-95

0F450000 - 0F775199

3310-805484A1

9661

WEBER

9-37640

9-36906

5.7L Ski (Gen +) (2bbl)

V-8 / 350

1998-2001

0L002005 - 0M316999

3310-861245A1

Mercarb

M2

9-37612

9-36903

5.7L Ski (Gen +) (2bbl)

V-8 / 350

2002-Up

0M317000 & Up

3310-861245A1

Mercarb

M2

9-37612

9-36903

5.7L Ski (Gen +) (2bbl)

V-8 / 350

2002-Up

0M317000 & Up

3310-864943A01

Mercarb

M2

9-37612

9-36903

5.7LX (4 bbl)

V-8 / 350

1996-97

0F601000 - 0K999999

3310-807262A2

9781

WEBER

9-36906

233 MCM/MIE (Ford)

V-8 / 351

1975-77

4173000 - 4465029

1376-5744A1

7044187

R2/2GC

9-37605

9-36903

233 MCM/MIE (Ford)

V-8 / 351

1975-77

4465030 - 4902304

1376-6152A1

17056197

R2/2GC

9-37605

9-36903

255 MCM/MIE (Ford)

V-8 / 351

1973-74

3258728 - 4175499

1356-5169

D2JL9510E

4H/4160

9-37611

325 MCM/MIE

V-8 / 427

1969-70

2278747 - 3042730

1347-3342

7027080

R4/4MV

9-37620

9-36903

325 MCM/MIE

V-8 / 427

1971-72

3042731 - 3780449

1347-4533A1

7041831

R4/4MV

9-37620

9-36903

325 MCM/MIE

V-8 / 427

1969-72

2278747 - 3780449

1347-3689A1

7029280

R4/4MV

9-37620

9-36903

330 MCM

V-8 / 454

1977-78

4623115 - 5027230

1347-6493A1

17057287

R4/4MV

9-37620

9-36903

330 MCM

V-8 / 454

1977-81

5027231 - 6083144

1347-7363A1

17059290

R4/4MV

9-37621

9-36903

330 MCM

V-8 / 454

1982-87

6083145 - 0B816540

1347-8291A3

17080563

R4/4MV

9-37621

9-36903

222


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INBOARD CARB KITS - MERCRUISER APPLICATIONS (CONTINUED) Model

Cyl/CID

Years

Serial #

Merc Carb #

Mfg Carb #

Carb. Code

Kit #

Float

330 MIE

V-8 / 454

1977-78

4623115 - 5226384

1347-6493A1

17057287

R4/4MV

9-37620

9-36903

330 MIE

V-8 / 454

1979-80

5226385 - 5889913

1347-7366A1

17059287

R4/4MV

9-37621

9-36903

340 MIE

V-8 / 454

1981-87

5889914 -0D788365

1347-8288A1

17080560

R4/4MV

9-37621

9-36903

370

V-8 / 454

1978-87

4179554 - 0B714586

1347-7498A2

17059280

R4/4MV

9-37621

9-36903

400

V-8 / 454

1980-86

4179554 - 0B457644

1347-7498A2

17059280

R4/4MV

9-37621

9-36903

454 Mag Alpha

V-8 / 454

1986-88

0A631894 - 0B785148

1347-8291A3

17080563

R4/4MV

9-37621

9-36903

454 Mag Bravo

V-8 / 454

1988-92

0B721206 - 0D805068

1347-7498A2

17059280

R4/4MV

9-37621

9-36903

454 Mag Bravo

V-8 / 454

1992-94

0D805069 - 0F304999

3310-806755A1

9779

WEBER

9-37639

9-36906

454 Mag Bravo

V-8 / 454

1995-97

0F305000 - 0K999999

3310-806755A2

9779

WEBER

9-37639

9-36906

7.4L Bravo I/II

V-8 / 454

1988-91

0B771113 - 0D603117

1347-8291A3

17080563

R4/4MV

9-37621

9-36903

7.4L Bravo I/II

V-8 / 454

1992-94

0D603118 - 0F351999

3310-806969A2

9780

WEBER

9-37639

9-36906

7.4L Bravo I/II

V-8 / 454

1995-97

0F352000 - 0K999999

3310-806969A1

9780

WEBER

9-37639

9-36906

7.4L Bravo III

V-8 / 454

1993-96

0D838819 - 0F800699

3310-806755A2

9779

WEBER

9-37639

9-36906

7.4L Bravo III

V-8 / 454

1996-97

0F800700 - 0K999999

3310-806969A1

9780

WEBER

9-37639

9-36906

7.4L MIE

V-8 / 454

1988-92

5889914 - 0D715493

1347-8288A1

17080560

R4/4MV

9-37621

9-36903

7.4L MIE w/Hirth

V-8 / 454

1992-94

0D715494 - 0F349999

3310-806969A2

9780

WEBER

9-37639

9-36906

7.4L MIE w/B/W

V-8 / 454

1992-94

0D715494 - 0F349999

3310-806969A3

9780

WEBER

9-37639

9-36906

7.4L MIE

V-8 / 454

1995-97

0F350000 - 0K999999

3310-806969A1

9780

WEBER

9-37639

9-36906

502 Mag

V-8 / 502

1990-92

0C878221 - 0D824588

1347-814623A2

17089112

R4/4MV

9-37621

9-36903

502 Mag

V-8 / 502

1992-93

0D824589 - 0F114528

3310-806971A1

9782

WEBER

9-37639

9-36906

8.2L MIE

V-8 / 502

1990-92

0C878221 - 0D857199

1347-814623A2

17089112

R4/4MV

9-37621

9-36903

8.2L MIE

V-8 / 502

1990-92

0C878221 - 0D857199

3310-817693A1

9774

WEBER

9-37639

9-36906

8.2L MIE

V-8 / 502

1993-96

0D857200 - 0F819619

3310-806971A1

9782

WEBER

9-37639

9-36906

INBOARD CARB KITS - OMC APPLICATIONS Model 80 90 100 110 120 120 140 150 150 155 165 170 175 185 185 190 200 200 200 210 215 225 230 230 235 235 240 245 250 250 260 260 290 Jet 2.3L

Years 1968-69 1970-71 1972-73 1964 1965-71 1972-85 1973-85 1964-65 1965-66 1967-72 1972-76 1974 1975-77 1978-81 1989 1974-77 1966-68 1979-85 1989 1968-72 1971 1972-76 1975-76 1979-89 1975-77 1989 1978 1972-75 1970-74 1979 1975-76 1979-89 1974-75 1987-89

Mfg. Code R2 R2 C1 R1 C1 R2 R2 R1 C1 R2 R2 H2 H2 R2 H2 H2 R2 R2 H2 R4 R4 R4 R4 R4 H4 H4 H4 R4 R4 H4 R4 R4 R4 R2

Carb Model 2GC 2GC RBS BC RBS 2GC 2GC BC RBC 2GC 2GC 2300 2300 2GE 2300 2300 2GC, V 2GE 2300 4MV 4MV 4MV 4MV 4MV 4160 4160 4160 4MV 4MV 4160 4MV 4MV 4MV 2GE

Carb Kit 9-37616 9-37616 9-37619 9-37604 9-37619 9-37616 9-37616 9-37604 9-37619 9-37616 9-37616 9-37608 9-37608 9-37610 9-37608 9-37608 9-37616 9-37610 9-37608 9-37620 9-37620 9-37620 9-37620 9-37621 9-37611 9-37632 9-37632 9-37620 9-37620 9-37632 9-37620 9-37621 9-37620 9-37610

Float 9-36903 9-36903 — — — 9-36903 9-36903 — — — 9-36903 — — 9-36903 — — — 9-36903 — 9-36901 9-36901 9-36901 9-36901 9-36901 — — — 9-36901 9-36901 — 9-36901 9-36901 9-36901 9-36903

223


INBOARD & STERNDRIVE FUEL SYSTEM PARTS INBOARD CARB KITS - OMC APPLICATIONS (CONTINUED) Model 2.5L 2.5L 2.5L 3.0L 3.0L / 3.0L HO 3.8L 4.3L 4.3L 4.3L / 4.3L HO 4.3L / 4.3L HO 4.3L / 262 5.0L (GM) 5.0L (GM) 5.0L (Ford) 5.0L / 5.0L HO 5.0L / 5.0L HO 5.0L / 5.0L HO 5.0L / 5.0L HO 5.0L / 5.0L HO 5.7L 5.7L 5.7 LE 5.7 LE 5.8L 7.5L 305 IB 305 IB 305 IB 350 IB 350 IB 350 350 351 / 5.8L HO 351 / 5.8L 454 IB 454 / 454 HO (models 744DPEAMH, 744DPPAMH) 454 / 454 HO (models 744CPEAMH, 824BPEAMH) 460

Years 1982-85 1986-90 1986 1982-90 1991-92 1979-85 1986-89 1979-89 1990-92 1990-92 1989 1979-85 1979-89 1989 1989-90 1989-90 1991 1991 1992 1979-89 1990-92 1991-92 1990 1989 1987-88 1977-79 1977-78 1979-83 1977-78 1979-83 1988-89 1988

1977-78

Mfg. Code R2 R2 R2 R2 H2 R2 R2 R4 H2 H4 R2 R2 R4 H2 H4 H2 H4 H4 H4 R4 H4 H4 H4 H4 H4 R2 R4 R4 R4 R4 R4 R2 H4 H4 R4

Carb Model 2GC 2GE 2GC 2GC 2300 2GE 2GE 4MV 2300 4160 2GE 2GE 4MV 2300 4160 2300 4160 4175 4150 4MV 4175 4175 4175 4160 4160 2GE 4MV 4MV 4MV 4MV 4MV 2GE 4010, R50483A, R84046A, F1JL-9510-EA 4160, R9393A, R9394A, R50399A, R50399-1A 4MV

Carb Kit 9-37616 9-37610 9-37616 9-37616 9-37631 9-37610 9-37610 9-37621 9-37624 9-37623 9-37610 9-37610 9-37621 9-37608 9-37623 9-37622 9-37630 9-37629 9-37627 9-37621 9-37625 9-37628 9-37625 9-37632 9-37632 9-37610 — 9-37621 — 9-37621 9-37621 9-37610 9-37613 9-37615 9-37620

Float 9-36903 9-36903 9-36903 9-36903 — 9-36903 9-36903 9-36901 — — 9-36903 9-36903 9-36901 — — — — — — 9-36901 — — — — — 9-36903 9-36901 9-36901 9-36901 9-36901 9-36901 9-36903 — — 9-36901

1991-92

H4

4150

9-37627

1990-92

H4

4150

9-37626

1987-88

H4

4160

9-37632

INBOARD CARB KITS - VOLVO APPLICATIONS Model AQ115A,B, AQ125A,B, AQ130C,D, AQ131A,B,C,D, AQ145A,B, AQ151A B,C, AQ171A,C, BB115B,C, AQ145A AQ120B, AQ140A, BB140A AQ80 3.0L GL,GS AQ170A,B,C, BB170A,B,C AQ175A 4.3L Gi, GL, GS 4.3L Gi, GL, GS AQ200D,F, 500A, AQ225B,C,D,E,F, AQ255A,B, AQ260A,B, AQ290A, BB225A,AV, BB225B,C, BB260A,AV,B,C 501A, 501A/MS4A, 570/MS4A 5.0L (305cid), 5.0L (307cid), 5.7L (350cid) 5.0L, 5.8L Fi, FL,SX (Ford) 5.0L, 5.8L Fi, FL,FSi (Ford) 740A/MS5A 7.4L (454cid) 7.4L Gi, GL, Gsi 8.2L Gsi

224

Cyl

Mfg. Code

Carb Model

Carb #

Carb Kit

Float

4

Solex

44 PA1

9-37600

4 4 4 6 6 6 6

R2 H2 H4

Solex Zenith 2300 Solex 2GE 2300 4160

44 PHN-3 34VN R-80316A, R-80316-1A 44 PA1 17059059 R-80312A, R80312-1A R-80403A, R-80403-1A

9-37601 9-37602 9-37631 9-37600 9-37610 9-37624 9-37623

— — — — 9-36903 — —

8

R2

2GE

17057133,17059059

9-37610

9-36903

8 8 8 8 8 8 8 8

R4 R4 H2 H4 H4 R4 H4 H4

4ME 4MC, 4MV 2300 4150 4011 4MC, 4MV 4150 4150

17059283,17059296, 17059298 7044288,7044289, 17056287,17057290 R-80382A, R-80382-1A R-80383A, R-80383-1A R-84026A 7044288,7044289, 17056287,17057290 R-80378A, R-80378-1A R-80378A, R-80378-1A

9-37621 9-37620 9-37629 9-37630 9-37633 9-37620 9-37627 9-37627

9-36901 9-36901 — — — 9-36901 — —

H2


INBOARD & STERNDRIVE FUEL SYSTEM PARTS FLAME ARRESTORS

 allory Marine Flame Arrestors are the Ultimate in performance. Our Heavy-Duty construction utilizing anodized aluminum or Stainless M Steel assures superior durability and corrosion resistance. We have enhanced several OEM designs to maximize airflow and provide measurable horsepower increases of up to 20hp in some applications. Our KOOL BLUE flame arrestors provide a customized performance look, add a set of our high performance Mallory Marine “Blue” ignition wires to complete that performance engine look. FEATURES: • Certified to meet SAE J-1928 & ISO 13592 marine specifications for safety • Increased flow improves engine performance and horse power up to 20hp in some applications • Available in our gold anodized aluminum, our KOOL BLUE anodized aluminum or the Ultimate high polished stainless steel • Heavy-duty construction and easy to clean for unlimited use • Carburetor, throttle body types and dimensions listed for easy identification of applications not listed • Coverage for most popular applications

9-31100 Flame Arrestor Replaces: Mercruiser 85786 A1 Fits: 110, 120, 140 (4cyl.) & 140, 150, 160, 165 (6cyl.) 2 bbl Rochester

9-31101 Flame Arrestor Replaces: Mercruiser 805016A1 / 86271 Fits:4cyl., V-6, V-8 305&350cid, 3.7l, & Ford 888, 233 2 bbl Rochester & Mercarb GM

9-31104 Flame Arrestor Replaces: Mercruiser 806637A1 Fits: 262 Mag EFI, 4.3L EFI, 5.0L EFI, 5.7L/LX EFI, 350 Mag Alpha EFI & Ski Rochester Throttle body injection

9-31107

9-31110 Flame Arrestor Replaces: Mercruiser Fits: All 4bbl carburetors 3” x 8” stainless steel

9-31111 Flame Arrestor Replaces: Mercruiser Fits: All 4bbl carburetors 4” x 8” stainless steel

Flame Arrestor Replaces: Mercruiser 805299A1 Fits: Original on Merc 4bbl Weber MCM 7.4L Bravo III, 454 Mag, 502 Mag, & MIE 8.2L, All 4 bbl engines.

9-31102 Flame Arrestor Replaces: Mercruiser 805298A1 Fits: 3.7L, GM V-6 & V-8 (305, 327, 250, 427, 454 cid) 4bbl Rochester, Weber & Holley 2 & 4bbl.

9-31103 Flame Arrestor Replaces: Mercruiser 863416T Fits: 4.3L, 5.0L, 350 Mag MPI with ECM 555 GM/Bosch MPI throttle body

9-31108 Flame Arrestor Replaces: Mercruiser 57882, Crusader 33628, Marine Power, others Fits: Zenith type All 4bbl Big Block & Small Block High Perf.

9-31109 Flame Arrestor Replaces: Mercruiser 85785A2, Crusader 97214, 97595 Fits: All 4 bbl, Holly 2 bbl,

225


INBOARD & STERNDRIVE FUEL SYSTEM PARTS FLAME ARRESTOR DIMENSIONS Mallory Part #

A - Overall Height

B - Element Heigh

C - Throat Diameter

D - Overall Diameter

9-31100

1.92” / 48.77mm

1.10” / 27.94mm

3.73” / 94.74mm

6.5” / 165.10mm

9-31101

2.28” / 57.91mm

1.55” / 39.37mm

3.10” / 78.74mm

7.0” / 177.80mm

9-31102

2.35” / 59.69mm

1.55” / 39.37mm

5.08” / 129.03mm

8.0” / 203.20mm

9-31103

2.90” / 73.66mm

2.05” / 52.07mm

3.70” / 93.98mm

7.0” / 177.80mm

9-31104

3.00” / 76.20mm

2.25” / 57.15mm

5.05” / 128.27mm

8.0” / 203.20mm

9-31107

2.78” / 70.61mm

2.05” / 52.07mm

5.08” / 129.03mm

8.0” / 203.20mm

9-31108

3.01” / 76.45mm

2.20” / 55.88mm

5.08” / 129.03mm

6.5” / 165.10mm

9-31109

2.29” / 58.17mm

1.49” / 37.85mm

5.08” / 129.03mm

6.5” / 165.10mm

9-31110

3.78” / 96.01mm

3.00” / 76.20mm

5.08” / 129.03mm

8.0” / 203.20mm

9-31111

4.78” / 121.41mm

4.00” / 101.60mm

5.08” / 129.03mm

8.0” / 203.20mm

FLAME ARRESTOR DIAGRAM s&y Part t Yearr Warran Labo

2 Year

r

abo s&L Part arranty W

2

ALaR YarE bor ts & nty

P 226

a

Warr

SERVICE, QUALITY, VALUE,

PERFORMANCE All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty.


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MARINE CARBURETORS Marine calibrations compensate for unique engine loads found on marine engines • 100% wet-flow tested & calibrated • Meets coast guard specifications

600 CFM FOUR BARREL

Features: • V-6 and small block applications • Electric Choke • 5 1/8” Flame arrestor flange • PTFE coated throttle shaft and pump arm minimize wear • Easiest carburetor on the market to calibrate Mallory #

Application

9-34080

Replaces Weber, Edelbrock, Carter AFB carbs and can be used in many universal fit applications

750 CFM FOUR BARREL

Features: • V-8 small and big block applications • Electric Choke • 5 1/8” Flame arrestor flange • PTFE coated throttle shaft and pump arm minimize wear • Easiest carburetor on the market to calibrate Mallory #

Application

9-34081

Replaces Weber, Edelbrock, Carter AFB carbs and can be used in many universal fit applications

9-34075 Carb Adapter Kit Adapts: Holley, Edelbrock, Carter AFB square flange to Rochester spreadbore manifold

9-36700 Fuel Feed Hose Fits: Carburetor to fuel pump Replaces metal lines – 3/8 x 25” long 5/8 x 18 inverted flares – Straight & 90°

9-36701 Fuel Line Assembly Replaces: Mercruiser 32-14797-1 Fits: 3.0L Carburetor to fuel pump

227


INBOARD & STERNDRIVE FUEL SYSTEM PARTS REMANUFACTURED CARBURETORS

T he Marine environment is brutal on carburetors, new fuel formulations take their toll on gasket materials and floats. Extended “out of use periods or winter storage” cause formation of gum and varnish, and water or even small amounts of moisture in the fuel can cause severe internal corrosion. Some time this all amounts to damage that just can’t be cured by a traditional carburetor repair kit. Mallory Marine remanufactured carburetors are the answer. Remanufactured not “rebuilt” to the original OEM specifications to assure proper performance. FEATURES: • 100% flow tested on the production line throughout the entire operating range to assure proper fuel flow • All “New” gaskets and “soft’ components • Body and bases are pressed and vacuum checked to assure proper gasket sealing surfaces • New throttle shaft bushings are installed in every base • High quality paint used on carburetor body for “new” appearance • Anodized linkages for corrosion resistance

9-34000 Remanufactured Carburetor Replaces: Mercruiser 1347-818619, 1347-818619 1 Fits: 2 bbl Rochester, 120 hp applications

9-34001 Remanufactured Carburetor Replaces: Mercruiser 1347-818620, 1347-818620 1 Fits: 2 bbl Rochester, 140-165 hp applications

9-34002 Remanufactured Carburetor Replaces: Mercruiser 1348818621,1347-818621 1 Fits: 2 bbl Rochester, 120-140 hp applications

9-34003 Remanufactured Carburetor Replaces: Mercruiser 1347818622,1347-818622 1 Fits: 2 bbl Rochester, Ford 888

9-34004 Remanufactured Carburetor Replaces: Mercruiser 1347816373A4, 1347-804624R1 Fits: 4 bbl Rochester V-8 Engines

9-34005 Remanufactured Carburetor Replaces: Mercruiser 1347-8288A1, 1347-804626R1 Fits: 4 bbl Rochester V-8 Engines

9-34006 Remanufactured Carburetor Replaces: Mercruiser 1347-9863A3 Fits: 4bbl Rochester V-8 Engines

9-34007 Remanufactured Carburetor Replaces: Mercruiser 1347-9661A3 Fits: 4 bbl Rochester V-8 Engines

9-34008 Remanufactured Carburetor Replaces: Mercruiser 1347-8289A1 Fits: 4 bbl Rochester V-8 Engines

9-34009 Remanufactured Carburetor Replaces: Mercruiser 3304-9354A2 Fits: 4 bbl Rochester V-6

9-34010 Remanufactured Carburetor Replaces: Mercruiser 1347-9142A 2 Fits: 4 bbl Rochester 3.7L

9-34011 Remanufactured Carburetor Replaces: Mercruiser 3310-806969A1 Fits: 4 bbl Weber

9-34012 Remanufactured Carburetor Replaces: Mercruiser 3310-806969A2 Fits: 4 bbl Weber

9-34013 Remanufactured Carburetor Replaces: Mercruiser 3310-807312A1 Fits: 2 bbl Mercarb V-8 Engines

228


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MERCRUISER REMANUFACTURED CARBURETORS Model 90 90 110 120 120 120

Serial # 2851424 - 3225967 3225868 - 3226957 1357370 - 2044033 3377341 - 3770649 3770650 - 4469865 4469866 - 5192048

Years 1970-71 1972 1963-66 1972-73 1974-75 1976-78

Cyl. L4 L4 L4 L4 L4 L4

Orginal OEM Carb # 1351-4263A1 1351-4263A2 1336-2076 1351-4263A3 1351-5202A1 1351-6065A2

Replacement Carb # 1347-818619 1 1347-818619 1 — 1347-818619 1 1347-818619 1 1347-818619 1

Mfg. # 7040082 7041369 7036543 7041369 7043182 7044182

Carb Model Code R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC

Mallory Part # 9-34000 9-34000 9-34000 9-34000 9-34000 9-34000

120

5192049 - 6229717

1979-82

L4

1351-7354A1

1347-818619 1

17059054

R2/2GC

9-34000

120 / 2.5L 140 140 140 140 140 / 3.0L 165 165 165 165 488 / 180 / 190 / 3.7L 205 / 4.3L 898/200/5.0L 888

6229718- 0C853255 2816417 - 2911439 2911440 - 3771644 3771645 - 5157668 5157669 - 6229717 6229718 - 0C856556 2770032 - 3354791 3354702 - 3774864 3774865 - 5178958 5178959 - 5813433

1983-89 1970 1970-73 1974-78 1979-82 1983-89 1970-72 1972-73 1974-78 1979-81

L4 L4 L4 L4 L4 L4 L6 L6 L6 L6

1348-818621 1 1347-818620 1 1347-818620 1 1347-818620 1 1347-818620 1 1348-818621 1 1347-818620 1 1347-818620 1 1347-818620 1 1347-818620 1

9-34002 9-34001 9-34001 9-34001 9-34001 9-34002 9-34001 9-34001 9-34001 9-34001

1985-91 1987-95 1971-77

V-6 V-8 V-8

3304-9354A2 3310-807312A1 1376-818622 1

17081060 7040080 7040084 7043184 17059052 17081060 7040083 7042183 7043183 17059050 17081299 / 17083522 —

R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC

0A331455 - 0D714369 0B525982 - 0F600999 3108723 - 4887829

1351-8480A2 1351-4032A1 1351-4293A1 1351-5203A1 1351-7355A1 1351-8480A2 1351-4282A1 1351-4871A1 1351-5204A1 1351-7356A1 1347-8460 / 1347-9142A2 3304-9354A2 1389-9670A2 1376-5659A1

228/228TR & MIE

4765100 - 5069430

1977-78

V-8

1347-6427A1

1347-9661A3

228 228 MIE 228 223 / 230 / 5.0LX 230 MIE

5069431 - 6021783 5069431 - 6040745 6021784 - 6218461 6218462 - 0F600999 6040746 - 0B788151

1978-81 1978-82 1982 1983-95 1982-87

V-8 V-8 V-8 V-8 V-8

1347-9661A3 1347-9661A3 1347-9661A3 1347-9661A3 1347-9661A3

255 MIE

4175500 - 5195908

1975-80

V-8

255 260 MIE 260 / 5.7L MIE 5.7L MIE 260 260

41745500 - 4767999 5907058 - 0B522505 0B522506 - 0F024999 0F622100 - 0K999999 4908850 - 5060805 5060806 - 0B525981

1975-76 1980-86 1987-93 1996-97 1978 1978-86

V-8 V-8 V-8 V-8 V-8 V-8

1347-7361A1 1347-9364A1 1347-8296A4 1347-9661A3 1347-8290A1 1347-5732A1/ 1347-7062A1 / 1347-7365A1 1347-5732A1 1347-8289A1 1347-9662A4 3310-807262A2 1347-6492A1 1347-7362A1 /

260 / 5.7L Alpha 5.7L (2bbl) 5.7LX (4bbl) 5.7 L Bravo (w/o High Rise Intake) 5.7 L Bravo (w/o High Rise Intake) 350 Mag Alpha 350 Mag Alpha 5.7L Ski 5.7L Ski (2bbl) 350 Mag Ski 300 MR/TRS

0B525982 - 0F000454 0F601000 - 0K999999 0F601000 - 0K999999

1987-93 1996-97 1996-97

V-8 V-8 V-8

0B525982 - 0D617327

1987-91

0B525982 - 0D617327

6170297 & UP

L4

1347-8289A1

7044185 17057282 / 17057283 17059292 17059291 17080565 17080565 17080564 7044291 / 17059289

R4/4ME

9-34010

R4/4MV M2/Mercarb R2/2GC

9-34009 9-34013 9-34003

R4/4MV

9-34007

R4/4MV R4/4MV R4/4MV R4/4MV R4/4MV

9-34007 9-34007 9-34007 9-34007 9-34007

R4/4MV

9-34008

R4/4MV R4/4MV R4/4MV Weber R4/4MV

9-34008 9-34008 9-34004 9-34012 9-34004

7044291 17080562 17080561 9781S 17057298 17059288 /

1347-9662A4 3310-807312A1 3310-807262A2

1347-8289A1 1347-8289A1 1347-816373A4 3310-807262A2 1347-816373A4 1347-816373A4 1347-8392A4 1347-816373A4 3310-807312A1 3310-807262A2

17080561 — 9781S

17080561 R4/4MV M2/Mercarb Weber

R4/4MV 9-34004 9-34013 9-34012

V-8

1347-9662A4

1347-816373A4

17080561

R4/4MV

9-34004

1987-91

V-8

1347-8289A1

1347-8289A1

17080562

R4/4MV

9-34008

0A635178 - 0D617327 0F601000 - 0K999999 0A338533 - 0F025099 0F775200 - 0K999999 0D505450 - 0K999999 6668677 - 0B430367

1986-91 1996-97 1985-93 1996-97 1991-97 1985-86

V-8 V-8 V-8 V-8 V-8 V-8

1347-8289A1 3310-807262A2 1347-9415T 3310-807312A1 3310-807262A2 1347-7898A7

9-34008 9-34012 9-34004 9-34013 9-34012 9-34004

1977-87

V-8

1347-6493A1 /

17080562 9781S 17085013 — 9781S 17059280 17057287 17059290 17050563

R4/4MV Weber R4/4MV M2/Mercarb Weber R4/4MV

4623115 - 0B816540

R4/4MV

9-34005

330 MIE

4623115 - 5889913

1977-80

V-8

1347-6493A1 /

17057287

R4/4MV

9-34005

340 / 7.4L MIE 7.4L MIE 7.4L Bravo I,II 7.4L Bravo I,II 7.4L Bravo I,II 370 / 400 454 Mag Alpha 454 Mag Bravo

5889914 - 0D715493 0F350000 - 0K999999 0B771113 - 0D603117 0F352000 - 0K999999 0F800700 - 0K999999 4179554 - 0B714586 0A631894 - 0B785148 0B721206 - 0D808068

1981-92 1995-97 1988-91 1995-97 1996-97 1978-87 1986-88 1988-92

V-8 V-8 V-8 V-8 V-8 V-8 V-8 V-8

1347-8288A1 3310-806969A1 1347-8291A3 3310-806969A1 3310-806969A1 1347-7498A2 1347-8291A3 1347-7498A2

1347-8289A1 3310-807262A2 1347-9415T 3310-807312A1 3310-807262A2 1347-7898A7 1347-8291A3 1347-7363A1 / 1347-8291A3 1347-8291A3 1347-7366A1 1347-8288A1 3310-806969A1 1347-8291A3 3310-806969A1 3310-806969A1 1347-9863A3 1347-8291A3 1347-9863A3

17080560 9780 17080563 9780 9780 17059280 17080563 17059280

R4/4MV Weber R4/4MV Weber Weber R4/4MV R4/4MV R4/4MV

9-34005 9-34011 9-34005 9-34011 9-34011 9-34006 9-34005 9-34006

330 MCM

229


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MERCRUISER REMANUFACTURED CARBURETORS Model 80 90 120 140 155 165 185 200 210 215 / 225 / 230 230 (800 series) 245 250 260 (800 series) 260 (800 series) 2.5L / 3.0L 3.0L 3.8L 4.3L 5.0L / 5.7L 305 / 350 cid I/B 350 454 cid I/B

Years 1968-69 1970-71 1972-86 1973-85 1967-72 1972-76 1989 1966-68 1968-72 1971-76 1979-89 19972-75 1970-74 1975-76 1979-89 1982-86 1987-90 1979-85 1979-89 1979-89 1977-83 1988-89 1977-78

Cyl. L4 L4 L4 L4 L6 L6 V-6 L6 V-8 V-8 V-8 V-8 V-8 V-8 V-8 L4 L4 V-6 V-6 V-8 V-8 V-8 V-8

OMC Carb # 382733 / 772831 382733 / 772831 381668 / 980528 / 982219 979821 / 980530 / 982217 / 984180 772831 979821 / 980530 984180 381494 382821 / 383766 382821 981705 / 982223 384194 384194 384194 982223 982219 / 982217 984180 983855 983855 982223 981359 / 982215 / 981564 / 982223 985822 981803 / 981428

Mfg. # 7028085 / 17059053 / 17086064 / 17087311 7028085 / 17059053 / 17086064 / 17087311 7044186 / 17059056 17086107 7026180 17086107 17086064 7025187 7028282 / 7028280 7028280 1705290 / 17059285 / 17059286 / 17086117 7040284 7040284 7040284 1705290 / 17059285 / 17059286 / 17086117 17059056 / 17059053 17086064 17082515 / 17085010 17082515 / 17085010 1705290 / 17059285 / 17059286 / 17086117 1705290 / 17059285 / 17059286 / 17086117 1705290 / 17059285 / 17059286 / 17086117 1705290 / 17059285 / 17059286 / 17086117

Carb Model Code R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R2/2GC R4/4MV R4/4MV R4/4MV R4/4MV R4/4MV R4/4MV R4/4MV R2/2GC R2/2GC R4/4MV R4/4MV R4/4MV R4/4MV R4/4MV R4/4MV

Mallory Part # 9-34000 9-34000 9-34001 9-34001 9-34000 9-34000 9-34000 9-34000 9-34005 9-34005 9-34004 9-34005 9-34005 9-34005 9-34004 9-34001 9-34001 9-34004 9-34004 9-34004 9-34004 9-34004 9-34004

FUEL INJECTION PARTS

9-33100 Fuel Injector Replaces: Mercruiser 805225A1 For: MCM/MIE & Ski 350, 377, 454, 502 MPI

9-33101 Fuel Injector Replaces: Mercruiser 861260T For: MCM/MIE 350 Mag MPI 1998 & Newer, MX 6.2L MPI, 454 Mag MPI, 502 Mag MPI, 8.2L MPI 1999 & Newer

9-33102 Fuel Injector Replaces: Mercruiser 885176 For: MCM/MIE 4.3L MPI, 5.0L MPI, 350 Mag MPI, MX 6.2L MPI engines w/ECM555

9-33103 Fuel Injector Replaces: Mercruiser 881693, 881693002 For: MCM 496 Mag & HO, MIE 8.1S & HO

9-33104 Fuel Injector Replaces: Mercruiser 802632T For: MCM/MIE 7.4L MPI (L29)

9-33105 Fuel Injector Replaces: Mercruiser 849896 For: MCM 500 EFI

9-33106 Fuel Injector Kit Replaces: Mercruiser 852956A1 For: MCM GM V-6 & V-8 (305 & 350) TBI (2 injectors per kit)

9-33107 Fuel Injector Replaces: Volvo 3855182 Fits: Volvo / OMC 4.3, 5.7L

9-33300 Fuel Injector Seal Kit Use with Mercury Injector #806807A1 on Ski 350 Mag MPI & Blk Scorpion Ski (s/n 0F350583 – 0K040000)

9-33301 Fuel Injector Seal Kit Use with Mercury Injector #885176 on MCM/MIE 4.3L, 5.0L, 350 Mag MPI, MX 6.2L w/ECM 555

9-33302 Fuel Injector Seal Kit Use with Mercury Injector #861260T on 350 Mag MPI 1998 & Newer, MX 6.2L MPI, 7.4L/502 Mag MPI 1999 & Newer, 8.2L MPI

9-33303 Fuel Injector Seal Kit Use with Mercury Injector #805225A1 on MCM/MIE Ski GM V-8 350, 377, 454, 502 MPI

230


INBOARD & STERNDRIVE FUEL SYSTEM PARTS FUEL INJECTION PARTS

9-33304 Fuel Injector Seal Kit Use with Mercury Injector #802632T & 849896 on MCM/MIE 7.4L MPI (L29)

9-33305 Fuel Injector Seal Kit Use with Mercury Injector #852956A1 & 853998A1 on MCM GM V-6 & V-8 (305 & 350) TBI

9-33306 Fuel Injector Seal Kit Use with Mercury Injector #881693 on MCM 496 Mag & HO, MIE 8.1S & HO

9-33400 IAC Motor Replaces: Mercruiser 803149 Fits: MCM/MIE 350 Mag MPI, Blk Scorpion Ski, 377 Scorpion, MCM & Ski MX 6.2L MPI, 7.4L MPI (L29), 575SCi

9-33401 IAC Motor Replaces: Mercruiser 805224A1 Fits: MCM/MIE GM V-6 & 305, 350, 454, 502 EFI

9-33402 IAC Motor Replaces: Volvo / OMC 3855194 Fits: Volvo / OMC 4.3L, 5.0L, 5.7L, 7.4L & 8.1L

9-33403 IAC Motor Replaces: Volvo 3843751 Fits: 4.3 GXiE-M, 8.1Gi/GXi/GiL/GXiL & DPX Series Engines

9-33700 Throttle Position Sensor Replaces: Mercruiser 803148 / Volvo 3855296 Fits: MCM/MIE 350 Mag, Blk Scorpion Ski (0L005900 & up)

9-33701 Throttle Position Sensor Replaces: Mercruiser 805226A1/ Volvo 3855184 Fits: MCM/MIE V-6 & 305, 350, 454, 502 EFI

9-33702 Throttle Position Sensor Replaces: Mercruiser 853678T / Volvo 3857487 Fits: MCM/MIE 4.3L, 5.0L, MX 6.2L w/ ECM555, 350 Mag MPI, Blk Scorpion Ski, 377 Scorpion Ski, 7.4L MPI (L29), MCM 496 Mag & HO, 8.1S & HO

9-33703 Throttle Position Sensor Replaces: OMC / Volvo / 987988 / 3850988 Fits: Ford 5.0L & 5.8L

9-33200 Fuel Pressure Regulator Replaces: Mercruiser 805227A1 Fits: MCM/MIE 7.4L/LX MPI, 454 & 502 Mag MPI, 8.2L MPI

9-33201 Fuel Pressure Regulator Replaces: Mercruiser 806808A2 Fits: MCM & Ski 350 Mag MPI 1995-96

9-33202 Fuel Pressure Regulator Replaces: Mercruiser 849899 Fits: MCM 500 EFI

9-33203 Fuel Pressure Regulator Replaces: OMC / Volvo / 987995 / 3854237 Fits: Ford 5.0L & 5.8L

9-33204 Fuel Pressure Regulator Replaces: Mercruiser 12026 Fits: MCM/MIE 4.3L, 5.0L, 350 Mag, 6.2L MPI w/ECM555 Mounts on fuel rail

9-33205 Fuel Pressure Regulator Replaces: Mercruiser 807952A1 Fits: MCM/MIE GM V-6, V-8 305, 350, 377 EFI, MCM 575SCi Mounts on fuel cooler (pink mark)

9-33206 Fuel Pressure Regulator Replaces: Mercruiser 861126A1 Fits: MCM/MIE 4.3L, 5.0L MPI, 350 Mag, MX 6.2L MPI w/ECM555, MCM/MIE 7.4L MPI (L29), 454 Mag MPI, 496 Mag & HO, 500 EFI, MIE 8.1S & HO Mounts on fuel cooler, brown & blue/ green mark on base of tube

9-33207 Fuel Pressure Regulator Replaces: Mercruiser 860349A1 Fits: MCM/MIE 7.4L/LX MPI, 454 Mag MPI, 502 Mag MPI, MIE 8.2L MPI Mounts on fuel cooler, no color mark

9-33208 Fuel Pressure Regulator Replaces: Mercruiser 802630T, 802630T01, 881692 Fits: MCM/MIE 7.4L MPI (L29) Mounts on fuel rail

See page 233-234 for applications charts

231


INBOARD & STERNDRIVE FUEL SYSTEM PARTS FUEL INJECTION PARTS

9-33209 Regulator, Fuel Pressure Replaces: 881692001 Fits: 496 Mag, 8.1L

9-33601 MAP Sensor Replaces: Mercruiser 864856A1/ Volvo 3850396 Fits: MCM/MIE GM V-6 & 350, 377, 454, 502 EFI

9-33210 Regulator, Fuel Pressure Replaces: Mercruiser 885174 Fits: MCM/MIE 4.3L MPI, 5.0L MPI, 350 Mag MPI & MX 6.2L engines w/ ECM 555

9-33211 Regulator, Fuel Pressure Replaces: Mercruiser 892681 Fits: Mercruiser 8.1L, 496 Mag HO, 502 Mag MPI 375-425HP

9-33600 MAP Sensor Replaces: Mercruiser 861249A1 Fits: MCM/MIE GM V-6 & 305, 350, MX 6.2L MPI, 7.4L MPI 1998 & Newer

9-33602 MAP Sensor Replaces: Mercruiser 849934 Fits: MCM 575SCi

9-33603 MAP Sensor Replaces: Mercruiser 854445 Fits: MCM 525 EFI

9-33604 MAP Sensor Replaces: Mercruiser 881731 Fits: MCM 496 Mag & 8.1L

9-33500 Knock Sensor Replaces: Mercruiser 805544T / Volvo 3854512 Fits: MCM/MIE GM V-8 454, 502, 540, 572

9-33501 Knock Sensor Replaces: Mercruiser 808015T Fits: MCM 262 Mag EFI, 4.3L EFI

9-33800 PCV Valve Replaces: Mercruiser 21-806118 Fits: MCM 262 Mag EFI, 4.3L EFI

9-33850 Temp Sensor, Exhaust Gas Replaces: Volvo 3862500 Fits: Volvo 5.0L, 5.7L & 8.1L

9-42406 AIR Charge Temp Sensor Replaces: Mercruiser 805223T / Volvo 3854527 Fits: Mercuruiser / Volvo 4.3L, 5.0L

9-42407 Coolant Temp Sensor Replaces: Volvo 872066 Fits: Volvo 5.0L 220 GL 2V 1998-07, 250 Gi TBI 1998-01

9-33502 Knock Sensor Replaces: Mercruiser 878187 Fits: MCM/MIE V-6 & 305, 350, 496 MPI w/ECM555

9-33503 Knock Sensor Replaces: Mercruiser 806612T / Volvo 3850357 Fits: MCM/MIE 305, 350, 377

9-42402 Coolant Temp Sensor Replaces: Mercruiser 805218T / Volvo 3850397 Fits: Used with Temp Guage MCM/MIE EFI models

9-42403 Coolant Temp Sensor Replaces: OMC / Volvo 3854159 Fits: Ford 5.0L & 5.8L 1993

9-42404 AIR Charge Temp Sensor Replaces: OMC / Volvo 3854158 Fits: Ford 5.0L & 5.8L 1993

9-32150 Sensor, O2 Replaces: Indmar / Pleasurecraft / Mastercraft Boats Fits: GM New Gen LS* Series SB

9-32151 Sensor, O2 Replaces: Indmar / Pleasurecraft / Mastercraft Boats Fits: GM New Gen LS* Series SB

9-33605 Sensor, MAT Replaces: Indmar / Pleasurecraft / Mastercraft Boats Fits: GM New Gen LS* Series SB

*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L

232

See page 233-234 for applications charts

9-33504 Knock Sensor Replaces: Volvo / OMC 3854905 Fits: Volvo / OMC 4.3L, 5.7L


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MERCRUISER FUEL INJECTION PARTS Serial Range

Fuel Injec.

Fuel Inject. Seal Kit

IAC Valve

TPS

Fuel Pressure Regulator Rail Mounted

1996-97

0F803800 - 0K999999

9-33106

9-33305

9-33401

9-33701

1998-2001

0L012009 - 0M299999

9-33106

9-33305

9-33401

9-33701

2002-2009

0M300000 - Up

9-33102

9-33301

305/V8

1998-2001

0L012052 - 0M299999

9-33106

9-33305

5.0L MPI

305/V8

2002-2009

0M300000 - Up

9-33102

5.0L MPI DTS

305/V8

2005-2009

0W310000 - Up

320 EFI

350/V8

1987-89

350 Mag Alpha EFI (Gen+)

350/V8

1996-97

Model

CID/Cyl #

262 Mag EFI

262/V6

4.3L EFI

262/V6

4.3L MPI

262/V6

5.0L EFI

Year Range

AIR Charge Temp Sensor

Fuel Pressure Regulator Cooler Mounted

Map Sensor

Knock Sensor

PCV Valve

N/A

9-33205

9-33601

9-33501

9-33800

N/A

9-42406

9-33205

9-33600

9-33501

9-33800

9-33702

9-33210

9-33206

9-33502

9-33800

9-33401

9-33701

N/A

9-42406

9-33205

9-33600

9-33301

9-33702

9-33210

9-33206

9-33502

9-33102

9-33301

N/A

N/A

9-33210

9-33502

0A543604 - 0C622418

9-33204

N/A

N/A

0F800300 - 0K999999

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

— —

350 Mag Bravo MPI

350/V8

1995-96

0F415189 - 0K001500

9-33401

9-33701

9-33201

N/A

9-33601

9-33503

350 Mag Bravo MPI (Gen+)

350/V8

1997

0K001501 - 0K999999

9-33100

9-33303

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

350 Mag EFI Ski

350/V8

1994-96

0F215561 - 0F820706

9-33106

9-33305

9-33401

9-33701

N/A

N/A

9-33601

9-33503

N/A

350 Mag EFI Ski

350/V8

1996

0F820707 - 0K040005

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

350 Mag EFI Ski

350/V8

1997

0K040006 - 0K999999

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

350 Mag MPI

350/V8

1998

0L010019 - 0L331598

9-33101

9-33302

9-33400

9-33702

N/A

9-33205

9-33600

9-33503

350 Mag MPI

350/V8

1998

0L336000 - 0L346999

9-33101

9-33302

9-33400

9-33702

N/A

9-33205

9-33600

9-33503

350 Mag MPI

350/V8

1999

0L331599 - 0L335999

9-33101

9-33302

9-33400

9-33700

N/A

9-42406

9-33205

9-33600

9-33503

350 Mag MPI

350/V8

1999-2001

0L340000 - 0M299999

9-33101

9-33302

9-33400

9-33700

N/A

9-42406

9-33205

9-33600

9-33503

350 Mag MPI

350/V8

2002-2009

0M300000 - Up

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

350 Mag MPI DTS

350/V8

2005-2009

0W310000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

350 Mag MPI Horizon

350/V8

2002-2009

0M300000 - Up

9-33102

9-33301

862998

9-33702

9-33210

9-33206

9-33502

350 Mag MPI Horizon DTS

350/V8

2005-2009

0W310000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

350 Mag MPI Horizon MIE

350/V8

1999-2001

0L304700 - 0M299999

9-33101

9-33302

9-33400

9-33700

N/A

9-33205

9-33600

9-33503

350 Mag MPI Horizon MIE

350/V8

2002-2004

0M300000 - 0M398371

9-33102

9-33301

9-33702

9-33206

9-33502

350 Mag MPI Horizon MIE

350/V8

2004-2009

0M398372 - Up

9-33102

9-33301

9-33702

9-33210

9-33502

350 Mag MPI Horizon MIE DTS

350/V8

2005-2009

0W390000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

350 Mag MPI MIE

350/V8

1998

0L002008 - 0L304999

9-33101

9-33302

9-33400

9-33702

N/A

9-33205

9-33600

9-33503

350 Mag MPI MIE

350/V8

2002-2004

0M300000 - 0M398371

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

350 Mag MPI MIE

350/V8

2004-2009

0M398372 - Up

9-33102

9-33301

9-33702

9-33210

9-33502

350 Mag MPI MIE DTS

350/V8

2005-2009

0W390000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

350 Mag EFI Ski

350/V8

1994-96

0F215561 - 0F820706

9-33106

9-33305

9-33401

9-33701

N/A

N/A

9-33601

9-33503

N/A

350 Mag MPI Ski

350/V8

1998

0L002600 - 0L304599

9-33101

9-33302

9-33400

9-33702

N/A

9-33205

9-33600

9-33503

350 Mag MPI Ski

350/V8

1999-2001

0L304600 - 0M299999

9-33101

9-33302

9-33400

9-33700

N/A

9-33205

9-33600

9-33503

350 Mag MPI Ski

350/V8

2002-2009

0M300000 - Up

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

5.7L EFI

350/V8

1995-97

0F225560 - 0K999999

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

N/A

5.7L EFI (Gen +)

350/V8

1998-2001

0L010035 - 0M299999

9-33106

9-33305

9-33401

9-33701

N/A

9-42406

9-33205

9-33600

9-33503

5.7L EFI (Gen +)

350/V8

1997

0K040300 - 0K999999

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

5.7LX Bravo EFI (Gen +)

350/V8

1996-97

0F800300 - 0K999999

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

5.7LX EFI

350/V8

1995-97

0F225560 - 0K999999

9-33106

9-33305

9-33401

9-33701

N/A

9-33205

9-33601

9-33503

N/A

Black Scorpion Ski

350/V8

1996

0F350583 - 0K040000

9-33400

9-33702

9-33601

9-33503

Black Scorpion Ski

350/V8

1997

0K040001 - 0L002699

9-33100

9-33303

9-33400

9-33702

N/A

9-33205

9-33601

9-33503

Black Scorpion Ski

350/V8

1998

0L002700 - 0L005600

9-33100

9-33303

9-33400

9-33702

N/A

9-33205

9-33503

Black Scorpion Ski

350/V8

1998-2005

0L005601 - 0M391599

9-33100

9-33303

9-33400

9-33700

N/A

9-33205

9-33503

Black Scorpion Ski

350/V8

2003-2009

0M391600 - Up

9-33100

9-33303

9-33700

N/A

9-33205

9-33502

377 Scorpion MCM

377/V8

1999-2005

0L416146 - 0M907201

9-33100

9-33303

9-33400

9-33700

N/A

9-33205

9-33601

9-33503

377 Scorpion Ski

377/V8

1997-98

0K000656 - 0L600314

9-33100

9-33303

9-33400

9-33702

N/A

9-33205

9-33601

9-33503

MX 6.2L MPI

377/V8

2000-2001

0L680003 - 0M299999

9-33101

9-33302

9-33400

9-33700

N/A

9-42406

9-33205

9-33600

9-33503

MX 6.2L MPI

377/V8

2002-2004

0M300000 - 0W059999

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

MX 6.2L MPI

377/V8

2004-2009

0W060000 - Up

9-33102

9-33301

9-33702

9-33210

9-33502

MX 6.2L MPI DTS

377/V8

2005-2009

0W310000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

233


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MERCRUISER FUEL INJECTION PARTS Model

CID/Cyl #

Year Range

Serial Range

Fuel Injec.

Fuel Inject. Seal Kit

IAC Valve

TPS

Fuel Pressure Regulator Rail Mounted

AIR Charge Temp Sensor

Fuel Pressure Regulator Cooler Mounted

MX 6.2L MPI Horizon

377/V8

2002-2004

0M300000 - 0W059999

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

MX 6.2L MPI Horizon

377/V8

2004-2009

0W060000 - Up

9-33102

9-33301

9-33702

9-33210

9-33502

MX 6.2L MPI Horizon DTS

377/V8

2005-2009

0W310000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

MX 6.2L MPI Horizon MIE

377/V8

2002-2004

0M300000 - 0M398394

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

MX 6.2L MPI Horizon MIE

377/V8

2004-2009

0M398395 - Up

9-33102

9-33301

9-33702

9-33210

9-33502

MX 6.2L MPI Horizon MIE DTS

377/V8

2005-2009

0W390000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

MX 6.2L MPI MIE

377/V8

2002-2004

0M300000 - 0M398394

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

MX 6.2L MPI MIE

377/V8

2004-2009

0M398395 - Up

9-33102

9-33301

9-33702

9-33210

9-33502

Knock Sensor

Map Sensor

PCV Valve

MX 6.2L MPI MIE DTS

377/V8

2005-2009

0W390000 - Up

9-33102

9-33301

N/A

N/A

9-33210

9-33502

MX 6.2L MPI Ski

377/V8

2002-2009

0M317000 - Up

9-33102

9-33301

9-33702

9-33210

9-33206

9-33502

MX 6.2L Black Scorpion Ski

377/V8

2001-2003

0L005601 - 0M391599

9-33100

9-33303

9-33400

9-33700

N/A

9-33205

9-33503

MX 6.2L Black Scorpion Ski

377/V8

2003-2009

0M391750 - Up

9-33100

9-33303

9-33700

N/A

9-33205

9-33502

454 Mag EFI

454/V8

1994-96

0F115700 - 0F802349

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

N/A

9-33601

9-33500

N/A N/A

454 Mag EFI Ski

454/V8

1994-96

0F215800 - 0F820099

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

N/A

9-33601

9-33500

454 Mag EFI Ski

454/V8

1996-97

0F820099 - 0K999999

9-33100

9-33303

9-33401

9-33701

9-33200

N/A

9-33601

9-33500

454 Mag MPI

454/V8

1996-97

0F802350 - 0K147349

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

N/A

9-33601

9-33500

N/A

454 Mag MPI

454/V8

1997-98

0K147350 - 0L085399

9-33100

9-33303

9-33401

9-33701

9-33200

9-33207

9-33601

9-33500

454 Mag MPI

454/V8

1999-2001

0L085400 - 0M024999

9-33101

9-33302

9-33401

9-33701

N/A

9-33206

9-33601

9-33500

454 Mag MPI Horizon MIE

454/V8

1998

0L002200 - 0L086049

9-33100

9-33303

9-33401

9-33701

9-33200

9-33207

9-33601

9-33500

454 Mag MPI Horizon MIE

454/V8

1999-2001

0L086050 - 0L674000

9-33101

9-33302

9-33401

9-33701

N/A

9-33206

9-33601

9-33500

7.4L MPI (L29)

454/V8

1998-2001

0L010003 - 0M024330

9-33104

9-33304

9-33400

9-33702

9-33208

9-42406

9-33206

9-33600

9-33500

7.4L MPI MIE

454/V8

1995-96

0F563052 - 0K147349

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

N/A

9-33601

9-33500

N/A

7.4L MPI MIE

454/V8

1997

0K147350 - 0K999999

9-33100

9-33303

9-33401

9-33701

9-33200

9-33207

9-33601

9-33500

7.4L MPI MIE (L29)

454/V8

1998-2001

0L010003 - 0L674613

9-33104

9-33304

9-33400

9-33702

9-33208

9-42406

9-33206

9-33600

9-33500

7.4LX TBI

454/V8

1996-97

0F820000 - 0K999999

9-33401

9-33701

N/A

9-33205

9-33601

9-33500

7.4LX MPI

454/V8

1996

0F602010 - 0K147349

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

N/A

9-33601

9-33500

N/A

7.4LX MPI

454/V8

1997

0K147350 - 0K999999

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

9-33207

9-33601

9-33500

496 Mag

496/V8

2001-2004

0M025000 - 0W059999

9-33103

9-33306

9-33702

9-33209

9-33206

9-33502

N/A N/A

496 Mag

496/V8

2004-2009

0W060000 - Up

9-33103

9-33306

9-33702

N.S.S.

9-33211

9-33604

9-33502

496 Mag DTS

496/V8

2001-2004

0M025000 - 0W059999

9-33103

9-33306

N/A

N/A

9-33209

9-33206

9-33502

N/A

496 Mag DTS

496/V8

2004-2009

0W060000 - Up

9-33103

9-33306

N/A

N/A

N.S.S.

9-33604

9-33502

N/A

496 Mag HO

496/V8

2001-2004

0M025000 - 0W059999

9-33103

9-33306

9-33702

9-33209

9-42406

9-33206

9-33502

N/A

496 Mag HO

496/V8

2004-2009

0W060000 - Up

9-33103

9-33306

9-33702

N.S.S.

9-42406

9-33604

9-33502

N/A

496 Mag HO DTS

496/V8

2001-2004

0M025000 - 0W059999

9-33103

9-33306

N/A

N/A

9-33209

9-42406

9-33206

9-33502

N/A

496 Mag HO DTS

496/V8

2004-2009

0W060000 - Up

9-33103

9-33306

N/A

N/A

N.S.S.

9-42406

9-33604

9-33502

N/A

8.1L MIE

496/V8

2001-2004

0M026000 - 0W059999

9-33103

9-33306

9-33702

9-33209

9-42406

9-33206

9-33502

N/A

8.1L MIE

496/V8

2004-2009

0W090000 - Up

9-33103

9-33306

9-33702

N.S.S.

9-42406

9-33211

9-33604

9-33502

N/A

8.1L HO MIE

496/V8

2001-2004

0M026000 - 0W089999

9-33103

9-33306

9-33702

9-33209

9-42406

9-33206

9-33502

N/A

8.1L HO MIE

496/V8

2004-2009

0W090000 - Up

9-33103

9-33306

9-33702

N.S.S.

9-42406

9-33211

9-33604

9-33502

N/A

500 EFI

502/V8

1999-2005

0L001477 - Up

9-33105

9-33304

9-33401

9-33202

9-33206

9-33601

9-33500

502 Mag MPI

502/V8

1993-1996

0D840650 - 0K147349

9-33100

9-33303

9-33401

9-33701

9-33200

N/A

9-33601

9-33500

N/A

502 Mag MPI

502/V8

1997-1998

0K147350 - 0L085432

9-33100

9-33303

9-33401

9-33701

9-33200

9-42406

9-33207

9-33601

9-33500

502 Mag MPI

502/V8

1999-2001

0L085432 - 0M024999

9-33101

9-33302

9-33401

9-33701

N/A

9-42406

9-33206

9-33601

9-33500

525 EFI

502/V8

2003-2009

0M900146 - Up

9-33100

9-33303

N/A

9-33206

9-33603

9-33502

575 SCi

502/V8

2000-2005

0L306696 - 0M950526

9-33401

9-33701

N/A

9-42406

9-33205

9-33602

9-33500

8.2 MPI MIE

502/V8

1996

0F819620 - 0K147349

9-33100

9-33303

9-33401

9-33701

9-33200

N/A

9-33601

9-33500

8.2 MPI MIE

502/V8

1997-98

0K127350 - 0L086012

9-33100

9-33303

9-33401

9-33701

9-33200

9-33207

9-33601

9-33500

8.2 MPI MIE

502/V8

1999-2001

0L086013 - 0L674200

9-33101

9-33302

9-33401

9-33701

N/A

9-33206

9-33601

9-33500

OMC/VOLVO FUEL INJECTION PARTS Model

CID/Cyl #

Year Range

Serial Range

Fuel Inject.

TPS

IAC Valve

4.3L GM TBI 5.0L GM TBI 5.7L GM TBI 5.0L Ford 5.8L Ford

262/V6 305/V8 350/V8 302/V8 351/V8

1994-07 1998-01 1994-07 1993 1993

All All All All All

9-33107 9-33107 9-33107 — —

9-33702 9-33701 9-33701 9-33703 9-33703

9-33402 9-33402 9-33402 — —

234

Fuel Pressure Regulator — — — 9-33203 9-33203

AIR Charge Temp Sensor

Knock Sensor

Temp Sensor

— — — 9-42404 9-42404

9-33504 — 9-33504 — —

— 9-42406 — 9-42403 9-42403


INBOARD & STERNDRIVE FUEL SYSTEM PARTS From our ACCEL DFI division DFI Generation 7+ Programmable Engine Management Systems

The ACCEL/DFI Generation 7+ Engine Management System is the... BEST EQUIPPED, MOST CAPABLE, and EASIEST TO USE system in its class!

BEST EQUIPPED Every DFI Generation 7+ Engine Management System comes equipped with multiple software-selectable fuel and ignition control strategies. The following control strategies are available in the module as it comes from the factory:

Fueling Strategies • • • •

Sequential (Cam signal required) Staggered Batch (Bank to Bank) Throttle Body Injection (Standard, TBI Staged) Throttle Body Injection (Dual-Quad, Multiple TBI Staged)

Ignition Compatibility: • • • • • • • • •

 FI Dual Sync Distributor (supplies both cam and crank signal) D GM High Energy Ignition LS1 coil on plug ignition Ford Thick Film Module Inductive Pick-up Crank Trigger or Distributor type Hall Effect -- Crank Trigger or Distributor Buick GN Multiple Coil packs Ford EDIS Other Custom, User Defined Settings

This system is available only to authorized “Mallory Marine Certified Installers” call to enroll in our program or for the certified installer nearest you.

MOST CAPABLE

In addition, each and every DFI Generation 7+ Engine Control Module is capable of controlling a wide variety of both standard and optional accessory items. Each module also includes several advanced functions that set it apart from the competition.

Accessory Controls: • • • • • • • •

Optical (HEGO) Oxygen Sensor Control L inear Wide Band (UEGO) Oxygen Sensor Control Dual Fan Control (Primary and Secondary) can be used for engine compartment blower control 1, 2, or 3 Stage Nitrous Control Malfunction Indicator Lamp Output Knock Sensor Control 2-Step Ignition Rev Limiting Fuel and Ignition based Max Rev Limiting

Advanced Features: • • • • • • • • • • •

A uxiliary Launch Mode For Improved Hole Start Launches Spark Mapping for Hole Shot Launches Multiple Fuel Mapping for Auxiliary Fueling Strategies Dual Spark Mapping for Auxiliary Fueling Strategies Idle Air Controller (IAC) Request Feed Forward Compensation Nitrous Engine Saver Control VTEC Output Control (TPS, RPM, and MAP switches) Advanced Performance Data Analysis Power Enrichment Mode Infinitely Adjustable Narrow Band Fuel Targeting Auxiliary Alarm Unit

EASIEST TO USE

The DFI Generation 7+ ECM also has many built-in functions designed to make it the most versatile, easiest to use programmable engine management system on the market today. Built-in ease-of-use features include: • • • • • • • • • • •

P atented, Real-Time Editing of Engine Control Parameters Patented Nitrous Control System Real-Time, Graphical Data Displays - See It as It Happens Online Access to Help, Schematics, and Wiring Diagrams 3-Dimensional Graphical Calibration Environment High or Low Impedance Injector Control Integrated Data Logging and Analysis System Fuel Map Auto Generation Utility Fuel Injector Pulse Width and Duty Cycle Predicting Utility Onboard Diagnostic System with Automatic Fault Compensation Hardened electronic circuitry with Built-In Hardware Protection

235


INBOARD & STERNDRIVE FUEL SYSTEM PARTS SEQUENTIAL FUEL INJECTION SYSTEMS

ACCEL DFI Systems are complete EFI kits designed for the user that wants all the right pieces in one package. Systems include: THRUSTER EFI Engine Management System, Wide Band O2/ Datalogger, EFI Sensor Kit, Dual Sync Distributor, DFI 6A Ignition Module, DFI E-Core High Output Ignition Coil, High Performance Fuel Pump, DFI Billet Fuel Pressure Regulator, Intake Manifold w/Rails & fittings, Fuel Injectors, and DFI Billet Throttle Body

Mallory #

Description

9-33011

SB Chevrolet (exc. Vortec Heads) 350HP Max

9-33014

BB Chevrolet Rectangular Port 425HP Max

• Converts carbureted Engines to Multiport Fuel Injection • Improves Performance, Drive-ability and Fuel Economy • Features Real Time programming for endless tune-ability • All ACCEL DFI brand items; No need for multiple tech calls due to incompatibility of parts • D  ata-Logger can record up to 16 channels, 14 from the ECM, 2 internal • Systems are totally upgradeable

Custom orders available upon request.

PRO-RAM WITH WIDE BAND OXYGEN SENSOR KITS AND INTEGRATED DATA LOGGER • DataMap software can monitor or record Air/Fuel Ratio in one or two engine banks, Engine RPM, and Vehicle Speed for EFI or Carburetor Stand alone applications. Includes one digital gauge output for remote A/F monitoring. • O n-board data logger can electronically record multiple files up to 250 samples per second at a flick of the switch without the use of a laptop. • 15 data channels plus an additional 8 status indicators are available through the Gen 7/Thruster EFI logging feature. Data Log for a period up to 20 minutes* on the single channel, or 40 minutes* on the dual channel model. (* - Test sample rate = 20 samples/second) • Rugged, Water Resistant, Enclosure and Harness assembly allows permanent installation. Don’t settle for cheap plastic imitations. • Every module of this all-new design is hand calibrated at the factory to ensure top-notch precision, repeatability, and reliability at an affordable price. • Allows real-time monitoring of Air/Fuel ratio while you drive.

236

Mallory #

Description

9-33010

SB Chevrolet (exc. Vortec Heads) complete w/HEI Ignition & Wide Band 350HP Max

9-33013

BB Chevrolet Rectangular Port complete w/HEI Ignition & Wide Band 425HP Max


INBOARD & STERNDRIVE FUEL SYSTEM PARTS PRO-RAM

Fully programmable electronic fuel injection by DFI is here. Introducing the Pro-Ram Single Plane Multi-Port Spark/Fuel Management. The new system is available with a throttle body, single plane intake manifold, and 30 #/hr injectors for engines producing up to 350 HP SB / 425 HP BB. The manifold, produces excellent power from 2000 RPM to 7000 RPM, has optimized runners for precise air delivery and correct fuel distribution. The system includes intake manifold, throttle body, injectors, ECM, fuel pump, wiring harness, and all components necessary for installation.

Custom orders available upon request. Mallory #

Description

9-33009

SB Chevrolet (exc. Vortec Heads) complete w/HEI Ignition 350HP Max

9-33012

BB Chevrolet Rectangular Port complete w/HEI Ignition 425HP Max

9-33018

Ford 351W complete w/TFI Ignition 350HP Max

PRO-RAM - FUEL ONLY

Fully programmable electronic fuel injection by DFI is here. The Pro-Ram Single Plane Multi-Port Spark/Fuel Management Injection System. The system comes with throttle body, single plane intake manifold and 24#/hr or 30#/hr injectors for engines producing up to 425HP. The manifold produces excellent power from 2000 RPM to 7000 RPM, has optimized runners for precise air delivery and correct fuel distribution. System includes intake manifold, throttle body, injectors, ECM, fuel pump, wiring harness and all components necessary for installation. • Features a high rise single plane multi-port manifold • All the advantages of electronic fuel injection plus the flow characteristics of a high rise manifold • 10.5” minimum height clearance required • Excellent power from 2000 RPM to 7000 RPM Mallory #

Description

9-33003

Ford 302 350HP Max

9-33006

SB Chevrolet (exc. Vortec Heads) 350HP Max

9-33007

BB Rectangular Port Chevrolet 425HP Max 237


INBOARD & STERNDRIVE FUEL SYSTEM PARTS 4-BARREL TBI SPARK FUEL MANAGEMENT SYSTEM

With the implementation of electronic fuel injectors in the automotive industry, many vehicles with carburetors or inadequate TBI systems lack the power, fuel economy or drivability to provide dependable service and performance. To improve on these inadequacies, ACCEL/ DFI now has a Throttle Body Injection (TBI) Spark Fuel Management System for systems that operate in closed loop for optimum mileage, while reaping the benefits of this impressive 4 Bbl, 750 CFM throttle body. Precalibrated for a 350 cid engine, up to 300 hp, it can be calibrated for other applications with the CalMap calibration software. For ignition control, in addition to fuel control, an HEI Computer controlled distributor is recommended (non-computer controlled HEI distributor can also be used for fuel only applications). For convenience, this aluminum throttle body will bolt to a standard 4-bolt standard 4150 series carburetor flange manifold. System includes: ECM, Harness, Throttle body assembly, Air Cleaner, Fuel Pump, Fuel Filter, Sensors, Linkage Hardware. Custom orders available upon request Mallory #

Description

9-33000

Universal throttle body injection system

DUAL SYNC DISTRIBUTOR

• For use with DFI fuel injection systems • Generates two signals, cam and crank for sequential fire fuel injection • LED readout allows you to sync up without expensive equipment • Billet aluminum distributor housing Custom orders available upon request.

238

Mallory #

Description

9-26775

Chevy V-8 SB & BB

9-26780

Harness, Dual Sync


INBOARD & STERNDRIVE FUEL SYSTEM PARTS COMP PUMP® SERIES 60MFI HIGH PERFORMANCE ELECTRIC FUEL PUMP

High pressure, 12-volt fuel pump designed for fuel injected applications. Quiet Gerotor design delivers a free flow rating of 60 GPH. Includes complete hardware package for easy installation. 3/8” NPT thread size, 5/16” or larger fuel line recommended. Maximum 5.0A current draw. Service parts available for use with alcohol/methanol applications. Requires a bypass/return style regulator. Mallory #

Description

9-34100

Fuel Pump, gasoline COMP PUMP ® SERIES 60FIM FLOW VS. PRESSURE @ 12.5VDC (FLOW INCREASES AS PRESSURE DECREASES)

MAXIMUM OPERATING PRESSURE: 55 PSI, 75 PSI FOR BRIEF PERIODS

PRESSURE PSI

70 60 50 40 30 20 10

12

24

36

48

60

FLOW RATE GPH

COMP PUMP® SERIES 110MFI HIGH PERFORMANCE ELECTRIC FUEL PUMP

High pressure, 12-volt fuel pump designed for fuel injected applications. Rated at 110 GPH free flow, 3/4”– 16 (#8AN) thread size, 7/16” or larger fuel line recommended. Maximum 12.0A current draw. Includes #8AN flare adapters. Service parts available for use with alcohol/methanol applications. Requires a bypass/return style regulator. Mallory #

Description

9-34120

Fuel Pump, gasoline

COMP PUMP ® SERIES 110FIM FLOW VS. PRESSURE @ 12.5VDC (FLOW INCREASES AS PRESSURE DECREASES)

PRESSURE PSI

96 84 72 60 48 36 24 12

MAXIMUM OPERATING PRESSURE: 65 PSI, 100 PSI FOR BRIEF PERIODS

25

50

75

100

125

FLOW RATE GPH

239


INBOARD & STERNDRIVE FUEL SYSTEM PARTS COMP PUMP® SERIES 110 HIGH PERFORMANCE ELECTRIC FUEL PUMP

High volume, 12-volt fuel pump delivers a free flow rating of 110 GPH. The quiet, high efficiency Gerotor design provides stable output and pressure. Ideal for high performance marine engines, with CNC-machined housing and permanent magnet motor. Internally bypassed and factory set to 7 PSI. 3/8” NPT thread size, 5/16” or larger fuel line recommended. Maximum current draw 5.0 amps at 7 PSI. Mallory #

Description

9-34110

Fuel Pump, gasoline COMP PUMP ® SERIES 110 FLOW VS. PRESSURE @ 12.5VDC (FLOW INCREASES AS PRESSURE DECREASES)

7.5 6.0

PRESSURE PSI

4.5 3.0 1.5

25

50

75

100

125

FLOW RATE GPH

COMP PUMP® SERIES 140 HIGH PERFORMANCE ELECTRIC FUEL PUMP High volume, 12-volt fuel pump with a free flow rating of 140 GPH features a quiet, high efficiency Gerotor design for stable output and pressure. Internally bypassed and factory set to 12 PSI. 3/8” NPT thread size, 3/8” or larger fuel line recommended. Maximum current draw 5.0 amps at 12 PSI.

Mallory #

Description

9-34140

Fuel Pump, gasoline (Mallory Fuel Pressure Regulator Part # 9-35203 included)

COMP PUMP ® SERIES 140 FLOW VS. PRESSURE @ 12.5VDC (FLOW INCREASES AS PRESSURE DECREASES) 15 12

PRESSURE PSI

9 6 3 30 FLOW RATE GPH

240

60

90

120

150


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MARINE MECHANICAL FUEL PUMPS

Completely new (not rebuilt) marine fuel pumps meet marine U.S.C.G. specification and feature 9 PSI shutoff pressure with fuel delivery up to 130 gallons per hour (free flow). High polish zinc plated corrosion resistant finish with 1/4” tube for flame arrestor or carburetor and large 1/2” NPT inlet/outlet ports. For use on engines up to 650 HP.

9-35000

NOTE: These pumps provide a tube connection that must be connected to flame arrestor of carburetor port. For safety reasons, do not use an automotive pump in place of the correct marine pump. For use only on applications without vapor return lines.

Mallory #

Description

Fuel Delivery

9-35000

Fuel Pump Chevrolet 265-400

(9 PSI)

MARINE MECHANICAL FUEL PUMP ACCESSORIES

Eliminate any chance of rusted out freeze plugs with Mr. Gasket’s Brass Freeze Plug Kit. Designed for marine applications. Kit includes all plugs needed for a complete engine. Mallory #

Description

9-35100

Light Weight Fuel Pump Push Rod; Chevrolet 265-400 & 396-502

9-35101

Fuel Pump Block-Off Plate; Chevrolet 265-400

9-35102

Fuel Pump Block-Off Plate; Chevrolet 396-502 & Ford 289-351W

9-35100

9-35101

9-35102

FUEL PRESSURE REGULATORS

3-Port Return-style regulators designed for use with Mallory’s electric fuel pumps delivers an adjustable pressure range of 3-65 PSI. Machined from 6061-T6 aluminum billet, with 3/8” NPT thread size. Available for use with gasoline or alcohol/methanol applications. Mounting bracket included.

Mallory #

Description

9-35200

3-Port Regulator for gasoline applications, 3-30 PSI

9-35201

3-Port Regulator for alcohol/methanol applications, 3-30 PSI

9-35202

3-Port Regulator for fuel injection, 30-100 PSI

9-35200

FUEL PRESSURE REGULATORS

2-Port regulator delivers an adjustable pressure range of 4-12 PSI. Design-matched for use with 70, 110, and 140 Series Mallory Comp Pumps are CNC machined billet aluminum, with 3/8” NPT thread size, this compact design fits where others cannot making it easy to install and adjust for maximum performance. Maximum inlet pressure of 20 PSI, with a recommend maximum flow of 200 GPH.

Mallory #

Description

9-35203

2-Port Regulator for gasoline applications, 4-12 PSI 9-35203

241


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MECHANICAL FUEL PUMPS

These mechanical fuel pumps meet OEM & U.S.C.G. specifications. Manufactured by the Leading OEM manufacturers these fuel pumps are designed specifically for marine use. We give you two easy ways to insure proper identification, through our detailed application chart when you know the specific application or the clock position identification chart when you have limited application information.

MARINE FUEL PUMP IDENTIFICATION

Many fuel pumps are often used for multiple applications. Sometimes the model or engine displacement of an engine can be difficult to determine. If the pump original pump is available, it can be identified by checking the clock positions of the inlet, outlet and separator (if applicable). To properly identify these positions hold the pump with the lever facing away from you at the 12 o’clock position. Then looking at the bottom of the pump, note the clock position of the inlet and outlet (see diagram below). If you find a match you must also check the pump lever to make sure it is correct. You may also check the cross reference chart if the pump has an identifiable number stamped on the pump flange. Always review the application data for each pump to confirm proper application.

CLOCK POSITION DIAGRAM Rocker Arm

242


INBOARD & STERNDRIVE FUEL SYSTEM PARTS AC STYLE PUMPS FOR ENGINES MANUFACTURED BEFORE FEBRUARY 1, 1979 Mallory Part #

OEM

Engine Application

Flange I.D. #

Inlet

Outlet

Separator

9-35404

OMC, Palmer

GM V-6 225, PB-V215

40001, M3643

8

4

9-35405

Chriscraft/Crusader Owens/Universal Marine

GM V-8 283, 307, 327, 350, 409

40155, M3120

9

3

10

9-35406

Mercruiser

GM V-8 283, 350, 409, 396, 427

40639

9

3

9

9-35407

OMC

GM V-8 307, 350

40778

4

10

9

9-35408

Chrysler

273, 318, 340, 360

40781, M6866

4

8

AC STYLE PUMPS FOR ENGINES MANUFACTURED AFTER JANUARY 31, 1979 Mallory Part #

OEM

Engine Application

Flange I.D. #

Inlet

Outlet

Separator

9-35400

Chrysler

318, 360 V-8

6766, M6766

4

8

4

9-35409

Mercruiser/OMC/Chriscraft

GM V-8 305, 350, 400

41412, M73018

9

3

9

9-35410

Mercury, Commander, Ford

Ford V-8 302, 351W

41413, M6696

5

4

4

9-35411

Mercruiser, Crusader, OMC, Pleasurecraft

Ford V-8 302

41414

7

5

4

9-35413

Mercruiser

GM V-8 454

41416

9

8

7

9-35415

Crusader

GM V-8 454

41418, M73024

3

9

8

9-35417

Mercruiser

GM V-8 305, 350, 400

41421, M73021

10

9

7

9-35418

Mercruiser

GM V-8 454

41422

9

3

7

ts & r Paarrranty Yea W CARTER STYLE r o b La

FUEL PUMPS

Mallory Part #

OEM

Engine Application

Flange I.D. #

Inlet

Outlet

Separator

9-35419

Chriscraft, Indmar, OMC Marine Power, Mercruiser

GM 4 & 6 cyl. 153, 181, 250, 224, 225

60032

8

4

3

9-35420

OMC

GM V-8 307, 350

M4335

8

9

9-35421

Volvo

GM V-8 305, 350

6973

3

1

4

9-35422

Mercruiser

225/3.7L 1984-93

60337

8

3

8

9-35427

Mercruiser

3.0L with Rear Inlet

100406

2

3

8

9-35423

Mercruiser

GM V-8 305, 350

M60600

10

9

4

Hardin Marine, Mercury

GM V-6 231, 262

M60315

8

3

8

Volvo

XP Stamped Steel Pump

60029

3

6

11

9-35426

Mercruiser

GM V-8 305, 350, 454

60601

9

3

3

9-35427

OMC

GM V-6 262 / 4.3L

60201

2

4

9

2 ar Ye9-35424

bor & La s9-35425 Part arranty W

See page 244-245 for picture guide

2 2

ALaR bor

anty

ALaR YarE bor ts & nty

P

a

Warr

SERVICE, QUALITY, VALUE,

PERFORMANCE All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty.

243


INBOARD & STERNDRIVE FUEL SYSTEM PARTS FUEL PUMPS - MECHANICAL

9-35400 Fuel Pump Replaces: Chrysler 3745414 Fits: 318, 360 V-8 Flange I.D. #: 6766, M6766

9-35404 Fuel Pump Replaces: OMC 380986 , Palmer Fits: GM V-6 225, PB-V215 Flange I.D. #: 40001, M3643

9-35405 Fuel Pump Replaces: Chriscraft/Crusader/Owens/ Universal Marine Fits: GM V-8 283, 307, 327, 350, 409 Flange I.D. #: 40155, M3120

9-35406 Fuel Pump Replaces: Mercruiser Fits: GM V-8 283, 350, 409, 396, 427 Flange I.D. #: 40639

9-35407 Fuel Pump Replaces: OMC 980890 Fits: GM V-8 307, 350 Flange I.D. #: 40778

9-35408 Fuel Pump Replaces: Chrysler 2279913, 1736073 Fits: 273, 318, 340, 360 Flange I.D. #: 40781, M6866

9-35409 Replaces: Mercruiser/OMC/Chriscraft 16.83-08758, FI8308762 Fits: GM V-8 305, 350, 400 Flange I.D. #: 41412, M73018

9-35410 Fuel Pump Replaces: Mercury, Commander, Ford Fits: Ford V-8 302, 351W Flange I.D. #: 41413, M6696

9-35411 Fuel Pump Replaces: Mercruiser 62092T, Crusader, OMC 982063, Pleasurecraft Fits: Ford V-8 302 Flange I.D. #: 41414

9-35417 Fuel Pump Replaces: Mercruiser 86246T, OMC 509409 Fits: GM V-8 305, 350, 400 Flange I.D. #: 41421, M73021

9-35418 Fuel Pump Replaces: Mercruiser 86247T, OMC 509410 Fits: GM V-8 454 Flange I.D. #: 41422

9-35419 Fuel Pump Replaces: Chriscraft, Indmar, Marine Power, Mercruiser 86234A4, OMC 985602,985603, 982240 Fits: GM 4 & 6 cyl. 153, 181, 250, 224, 225 Flange I.D. #: 60032

9-35420 Fuel Pump Replaces: OMC 381764 Fits: GM V-8 307, 350 Flange I.D. #: M4335

9-35421 Fuel Pump Replaces: Volvo 826493-9 Fits: GM V-8 305, 350 Flange I.D. #: 6973

9-35422 Fuel Pump Replaces: Mercruiser 861676A1, OMC 509407 Fits: 225/3.7L 1984-93 Flange I.D. #: 60337

9-35423 Fuel Pump Replaces: Mercruiser 97401A2, 97401A8, 861678A1, OMC 509404 Fits: GM V-8 305, 350 Flange I.D. #: M60600

244

See page 246-249 for application guide


INBOARD & STERNDRIVE FUEL SYSTEM PARTS FUEL PUMPS - MECHANICAL (CONTINUED)

9-35424 Fuel Pump Replaces: Hardin Marine, Mercruiser 41141A2, 862077A1, OMC 509408 Fits: GM V-6 231, 262 Flange I.D. #: M60315

9-35425 Fuel Pump Replaces: Volvo 841161-3 Fits: XP Stamped Steel Pump Flange I.D. #: 60029

9-35426 Fuel Pump Replaces: Mercruiser 812454A1, 862048A1 Fits: GM V-8 454 Flange I.D. #: 60601

9-35437 Fuel Pump Replaces: Mercurser 861676A1/Aft Inlet Fits: 3.0L Ser. 0L097000 & Up

9-35427 Fuel Pump Replaces: OMC 982997 Fits: GM V-6 262 / 4.3L Flange I.D. #: 60201

FUEL PUMPS - ELECTRIC • Works well as a fuel transfer pump • Compatible with today’s fuels and fuel additives • Solid state worry free electronics • Simple two wire design • Easy to follow instructions included

9-35435 Fuel Pump, Electric Universal Applications 12V 2.5-4.5 PSI @ 16.8 GPH 1/8” Female Pipe Thread

9-35430 Fuel Pump, Electric Replaces: OMC/Volvo 3857650 Fits: GM V-6 4.3L/262, 7.4L/454 & 8.2L/502, 5.7L/350, 7.4L/454 & 8.2L/502, Ford 5.0L/302 & 5.8L 351 (high pressure pump)

!

!

NEW

NEW

!

NEW

9-35438 Fuel Pump, Gas Universal Electric 4-7 PSI, 35 GPH Replacement Filter: 9-37828

9-35440 Fuel Pump, Gas Universal Electric 2-3.5 PSI, 42 GPH Replacement Filter: 9-37828

9-35439 Fuel Pump, Diesel Universal Electric 4-7 PSI, 35 GPH Replacement Filter: 9-37829

9-35436 Fuel Pump, Electric Universal Applications 12V 5-9 PSI @ 16.8 GPH 1/8” Female Pipe Thread

9-35428 Fuel Pump, Electric Replaces: Mercury 805656-1 Fits: GM V-6 4.3L/262

9-35429 Fuel Pump, Electric Replaces: OMC/Volvo 3858261 Fits: GM V-6 4.3L/262, Ford 5.0L/302 & 5.8L/351 (low pressure pump)

9-35431 Fuel Pump, Electric Replaces: OMC/Volvo 3850810, 3858714 Fits: GM V-8 7.4L/454 & 8.2L/502

9-35432 Fuel Pump, Electric Replaces: Mercruiser 861155A3 Fits: MCM/MIE 4.3L/LH, 5.0 Gen+, also boost pump (low pressure) Threaded

9-35433 Fuel Pump, Electric Replaces: Mercruiser 861156A1 Fits: GM V-6 & V-8 305/350/377/454/502 EFI Non-threaded (Replaces Cool Fuel Pump)

See page 246-249 for application guide

245


INBOARD & STERNDRIVE FUEL SYSTEM PARTS CHRIS CRAFT FUEL PUMP APPLICATION Model

Flange I.D. #

OEM Part #

Part #

GM (4 & 6 cyl) 153,181,250,224,225

60032

9-35419

GM (V-8) 283,307,327,350,409

40155, M3120

9-35405

GM (V-8) 305,350,400

41412

16.83-08758, FI8308762

9-35409

Model

Flange I.D. #

OEM Part #

Part #

318,360 (V-8)

6766, M6766

3745414

9-35400

273,318,340,360

40781, M6866

22,799,131,736,073

9-35408

Model

Flange I.D. #

OEM Part #

Part #

GM (V-8) 283, 307, 327, 350, 409

40155, M3120

9-35405

Ford (V-8) 302

41414

9-35411

Model

Flange I.D. #

OEM Part #

Part #

Ford (V-8) 302

41414

9-35411

CHRYSLER FUEL PUMP APPLICATION

CRUSADER FUEL PUMP APPLICATION

PLEASURE CRAFT PUMP APPLICATION

MERCRUISER FUEL PUMP APPLICATION

246

HP

Year

Cyl

Serial #

Part #

Notes

120

1964-72

L4 / 153

1666601-3377340

9-35419

Carter fuel pump

120

1972-82

L4 / 153

3377341-6229717

9-35419

120

1983-86

L4 / 153

6229718-0B531853

9-35419

pump mounted w/bowl facing up

120

1983-86

L4 / 153

6229718-0B531853

9-35422

pump mounted w/bowl facing down

2.5L

1987-89

L4 / 153

0B531854-0C853255

9-35419

pump mounted w/bowl facing up

2.5L

1987-89

L4 / 153

0B531854-0C853255

9-35422

pump mounted w/bowl facing down

140

1968-82

L4 / 181

2508261-6229717

9-35419

140

1983-86

L4 / 181

6229718-0B450800

9-35419

pump mounted w/bowl facing up

140

1983-86

L4 / 181

6229718-0B450800

9-35422

pump mounted w/bowl facing down

3.0L

1987-89

L4 / 181

0B450801-0C856558

9-35419

pump mounted w/bowl facing up

3.0L

1987-89

L4 / 181

0B450801-0C856558

9-35422

pump mounted w/bowl facing down

3.0L

1990-94

L4 / 181

0C856559-0F603999

9-35422

3.0L

1998-2004

L4 / 181

0L010042 & UP

9-35422

3.0LX

1990-1997

L4 / 181

0C856559 & 0K999999

9-35422

165

1987

L4 / 224

0B434941-0B774251

9-35422

170

1985-86

L4 / 224

6916779-0B434940

9-35422

180

1987

L4 / 224

0B436391-0B775248

9-35422

190

1985-86

L4 / 224

6916779-0B436390

9-35422

3.7L

1988-89

L4 / 224

0B774252 & Up

9-35422

3.7LX

1988-89

L4 / 224

0B775249 & Up

9-35422

470

1976-84

L4 / 224

4208730-6916778

9-35419

485

1980-82

L4 / 224

5685394-6218036

9-35419

488

1983-84

L4 / 224

6710297-6916778

9-35419

488

1983-84

L4 / 224

6710297-6916778

9-35422

160

1967-69

L6 / 250

2048022-2770031

9-35419

pump mounted w/bowl facing up

Carter fuel pump


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MERCRUISER FUEL PUMP APPLICATION

(CONTINUED)

HP

Year

Cyl

Serial #

Part #

165

1979-81

L6 / 250

2770032-5813433

9-35419

200

1969

L6 / 292

2453769-2712072

9-35419

185

1983-84

V-6 / 229

6330183-6919655

9-35424

175

1987

V-6 / 262

0B527995-0B773242

9-35424

185 (2bbl)

1985-86

V-6 / 262

0A331445-0B527954

9-35424

205

1985-87

V-6 / 262

0A331455-0B775129

9-35424

4.3L

1988-92

V-6 / 262

0B773243-0D714106

9-35424

4.3LX

1988-92

V-6 / 262

0B775130-0D714369

9-35424

215 MCM & MIE

1970-72

V-8 / 302

2781153-3563181

9-35418

Notes

225 MCM & MIE

1973-74

V-8 / 302

3385721-4166999

9-35418

888,188

1971-77

V-8 / 302

3108723-4887829

9-35418

233 MCM & MIE

1975-77

V-8 / 351

4173000-4902304

9-35418

255 MCM & MIE

1973-74

V-8 / 351

3385721-4166999

9-35418

198 MIE

1977

V-8 / 305

4776402-4931099

9-35417

Use if fuel pump has sight glass use if fuel pump has sight tube

198 MIE

1977

V-8 / 305

4776402-4931099

9-35423

200

1985-87

V-8 / 305

6218462-0B774444

9-35423

228 MCM & MIE

1977-78

V-8 / 305

4765100-5170008

9-35417

228 MCM & MIE

1979-82

V-8 / 305

5170009-6218461

9-35417

Use if fuel pump has sight glass

228 MCM & MIE

1979-82

V-8 / 305

5170009-6218461

9-35423

use if fuel pump has sight tube

228

1985-86

V-8 / 305

6218462-6899268

9-35423

230

1985-87

V-8 / 305

6899269-0B773739

9-35423

230 MIE

1981-87

V-8 / 305

5907058-0B788151

9-35423

5.0L

1988-95

V-8 / 305

0B774445-0F600999

9-35423

5.0L MIE

1988

V-8 / 305

0B788152-0C369832

9-35423

5.0LX

1988-95

V-8 / 305

0B773740-0F600999

9-35423

898

1977-82

V-8 / 305

4762210-6218461

9-35417

Use if fuel pump has sight glass

898

1977-82

V-8 / 305

4762210-6218461

9-35423

use if fuel pump has sight tube

898

1983-84

V-8 / 305

6218462-6899057

9-35423

250

1977

V-8 / 350

4768000-4908849

9-35411

255

1975-78

V-8 / 350

4175500-4767999

9-35411

255 MIE (GM)

1975-80

V-8 / 350

4175500-5907057

9-35411

260

1978-82

V-8 / 350

4908850-6218461

9-35417

Use if fuel pump has sight glass

260

1978-82

V-8 / 350

4908850-6218461

9-35423

use if fuel pump has sight tube

260

1983-87

V-8 / 350

6217462-0B773304

9-35423

260 MIE

1981-87

V-8 / 350

5907058-0B788151

9-35423

280

1975-76

V-8 / 350

4176250-4771099

9-35417

300

1985-86

V-8 / 350

6668677-0B430367

9-35423

350 Mag Alpha

1986-97

V-8 / 350

0B525982-0F600999

9-35423

350 Mag Alpha EFI (Gen +)

1996

V-8 / 350

0F800300-0K001508

9-35423

350 Mag Bravo MPI

1995-96

V-8 / 350

0F415189-0K001500

9-35423

350 Mag MPI Ski

1995-96

V-8 / 350

0F350583-0F799999

9-35423

350 Mag MPI Ski

1991-97

V-8 / 350

0D505450-0K999999

9-35423

5.7L

1988-97

V-8 / 350

0B773305 & Up

9-35423

5.7L EFI

1995-96

V-8 / 350

0F225560-0K001505

9-35423

5.7L MIE

1988-97

V-8 / 350

0B788152-0K999999

9-35423

247


INBOARD & STERNDRIVE FUEL SYSTEM PARTS MERCRUISER FUEL PUMP APPLICATION

(CONTINUED)

HP

Year

Cyl

Serial #

Part #

5.7 LX Bravo EFI (Gen +)

1996

V-8 / 350

0F800300-0K001508

9-35423

5.7 LX EFI

1996

V-8 / 350

0F752400-0K001505

9-35423

325

1969-72

V-8 / 427

2278747-3780449

9-35417

330

1977-81

V-8 / 454

4623115-6083144

9-35417

330 w/ B/W

1982-87

V-8 / 454

6083145-0B816540

9-35426

340 MIE

1981-87

V-8 / 454

5889914-0B788365

9-35426

350 MIE

1974-76

V-8 / 454

3780450-4623109

9-35417

370 TRS

1978-87

V-8 / 454

4179554-0B714586

9-35426

400 TRS

1980-86

V-8 / 454

4179554-0B457644

9-35426

420

1987-89

V-8 / 454

0A398941-0B622418

9-35426

425

1990-92

V-8 / 454

0B622419-0D725499

9-35426

440TRS

1983-86

V-8 / 454

4179554-0B485220

9-35426

454 Mag Alpha

1986-88

V-8 / 454

0A631894-0B785148

9-35426

454 Mag Bravo

1988-92

V-8 / 454

0A631894-0B785148

9-35426

7.4L Bravo

1988-91

V-8 / 454

0B771113-0D603117

9-35426

7.4L MIE

1988-92

V-8 / 454

0B788366-0D715493

9-35426

Notes

OMC FUEL PUMP APPLICATION - OMC Models with Electric Fuel Pumps Model/CID

Year

Applications

OEM Part #

Part #

4.3L / 262

1992-94

All

3858261

9-35429

5.0L/302 (Ford)

1993-94

Engines w/F.I.(uses 2 pumps) High Pressure

3857650

9-35430

5.0L/302 (Ford)

1993-94

Engines w/F.I.(uses 2 pumps) Low Pressure

3858261

9-35429

5.7L / 350

1997-98

Engines w/MPI

3857650

9-35430

5.8L/351 (Ford)

1993-94

Engines w/F.I.(uses 2 pumps) High Pressure

3857650

9-35430

5.8L/351 (Ford)

1993-94

Engines w/F.I.(uses 2 pumps) Low Pressure

3858261

9-35429

7.4L / 454

1992-94

GM Mark V engines

3858714

9-35431

7.4L / 454

1996

Engines w/MPI

3857650

9-35430

7.4L / 454

1997-98

Engines w/MPI

3857650

9-35430

8.2L / 502

1992-94

GM Mark V engines

3858714

9-35431

8.2L / 502

1996

Engines w/MPI

3857650

9-35430

8.2L / 502

1997-98

Engines w/MPI

3857650

9-35430

OMC FUEL PUMP APPLICATION

248

Models

Years

Flange I.D. #

OEM Part #

Part #

2.5L

1982-85

M60032

985602,985603,982240

9-35419

100

1972-73

M60032

985602,985603,982240

9-35419

110

1964

M60032

985602,985603,982240

9-35419

120

1965-80

M60032

985602,985603,982240

9-35419

140

1973-81

M60032

985602,985603,982240

9-35419

140 Jet

1973

M60032

985602,985603,982240

9-35419

150

1964-65

40001, M3643

380986

9-35404

165

1972-76

40001, M3643

380986

9-35404

170

1974

407778

980890

9-35407

175

1975-77

407778

980890

9-35407


INBOARD & STERNDRIVE FUEL SYSTEM PARTS OMC FUEL PUMP APPLICATION (CONTINUED) Models

Years

Flange I.D. #

OEM Part #

Part #

190

1974-77

407778

980890

9-35407

235

1975-77

407778

980890

9-35407

240

1978

407778

980890

9-35407

245 Jet

1973

M60032

985602,985603,982240

9-35419

250

1979

407778

980890

9-35407

VOLVO FUEL PUMP APPLICATION Models

Flange I.D. #

OEM Part #

Part #

GM (V-8) 305, 350

826493

9-35421

XP Stamped Steel Pump

841161

9-35425

VOLVO MODELS WITH ELECTRIC FUEL PUMPS Model/CID

Years

Application

OEM Part #

Part #

4.3L / 262

1992-93

All w/electric pump

3858261

9-35429

4.3L / 262

1994

All

3858261

9-35429

4.3L / 262

1995-2001

High Pressure Pump

3857650

9-35430

5.0L/302 (Ford)

1994

Engines w/F.I.(uses 2 pumps) High Pressure

3857650

9-35430

5.0L/302 (Ford)

1994

Engines w/F.I.(uses 2 pumps) Low Pressure

3858261

9-35429

5.7L / 350

1997-2001

Engines w/MPI

3857650

9-35430

5.8L/351 (Ford)

1994

Engines w/F.I.(uses 2 pumps) High Pressure

3857650

9-35430

5.8L/351 (Ford)

1994

Engines w/F.I.(uses 2 pumps) Low Pressure

3858261

9-35429

7.4L / 454

1992-93

GM Mark V engines

3858714

9-35431

7.4L / 454

1996-2001

Engines w/MPI

3857650

9-35430

8.2L / 502

1994

GM Mark V engines

3858714

9-35431

8.2L / 502

1996-2001

Engines w/MPI

3857650

9-35430

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249


INBOARD & STERNDRIVE MANIFOLDS & ACCESSORIES BARR & INDMAR Ford Small Block 302-351 CID V-8

6

7

13

12

5

4

10

8

11

9

3

2

1

Ref. No.

Mallory #

Description

OEM #

1

9-40111

Manifold - Fits both sides 302 - 351 CID V-8 - Use mounting kit 9-40172

FM-1-83, 53-2008

2

9-40172

Mounting Kit, Manifold - Fits 9-40111 manifold - Includes 9-61420 gasket and mounting hardware

3

9-61420

Gasket, Manifold to cylinder head - Included in 9-40172 mounting kit

4

9-40113

Riser - 4” Outlet - 10° down angle - Use mounting kit 9-40171 or 9-40173

20-0100

5

9-40100

Riser - 3” Outlet - 10° down angle - Use mounting kit 9-40171 or 9-40173

20-0082

6

9-40112

Riser - 3” Outlet - 30° down angle - Use mounting kit 9-40171 or 9-40173

20-0102, 53-2009, 53-2018

7

9-40130

Spacer - 3” - Use 9-40171 or 9-40173 mounting kit - Risers 9-40100, 9-40112, and 9-40113 will require their own mounting kits

8

9-40171

Mounting Kit, Riser and spacer - Open - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Includes 9-65501 open gasket and mounting hardware

9

9-65501

Gasket, Riser - Open - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 s pacer - Included in 9-40171 mounting kit

10

9-40173

Mounting Kit, Riser - Blocked - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Includes 9-65500 blocked gasket and mounting hardware

11

9-65500

Gasket, Riser - Blocked - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Included in 9-40173 mounting kit

12

9-40545

Plug, pipe - 1/4” NPT

13

9-40546

Plug, pipe - 3/8” NPT

250

1-0107

1-0105


INBOARD & STERNDRIVE COOLING SYSTEM PARTS BARR, INDMAR & MARINE POWER GM Small Block 305 -350 CID V-8

6

7

13

12

5

4

10

8

11

9

3

2

1

Ref. No.

Mallory #

Description

OEM #

1

9-40110

Manifold - Fits both sides 305 - 350 CID V-8 - Use mounting kit 9-40174

CHV-1-83, 0994-000

2

9-40174

Mounting Kit, Manifold - Fits 9-40110 manifold - Includes 9-61401 gasket and mounting hardware

3

9-61401

Gasket, Manifold to cylinder head - Included in 9-40174 mounting kit

4

9-40113

Riser - 4” Outlet - 10° down angle - Use mounting kit 9-40171 or 9-40173

20-0100, 0992-593

5

9-40100

Riser - 3” Outlet - 10° down angle - Use mounting kit 9-40171 or 9-40173

0992-000

6

9-40112

Riser - 3” Outlet - 30° down angle - Use mounting kit 9-40171 or 9-40173

20-0102, 53-2009, 53-2018

7

9-40130

Spacer - 3” - Use 9-40171 or 9-40173 mounting kit - Risers 9-40100, 9-40112, and 9-40113 will require their own mounting kits

20-0097

8

9-40171

Mounting Kit, Riser and spacer - Open - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Includes 9-65501 open gasket and mounting hardware

9

9-65501

Gasket, Riser - Open - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Included in 9-40171 mounting kit

10

9-40173

Mounting Kit, Riser - Blocked - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Includes 9-65500 blocked gasket and mounting hardware

11

9-65500

Gasket, Riser - Blocked - Fits 9-40100, 9-40112, and 9-40113 risers and 9-40130 spacer - Included in 9-40173 mounting kit

12

9-40545

Plug, pipe - 1/4” NPT

13

9-40546

Plug, pipe - 3/8” NPT

1-0107

1-0105

251


INBOARD & STERNDRIVE COOLING SYSTEM PARTS BARR & MARINE POWER GM Big Block 454 CID V-8

4

3

5

11 8

6

9

10

7

2

1

Ref. No.

Mallory #

Description

OEM #

1

9-40102

Manifold - Fits both sides 454 CID V-8

CHVA-1-84, 0991-110

2

9-61400

Gasket, Manifold to cylinder head - Included in 9-40174 mounting kit

3

9-40113

Riser - 4” Outlet - 10° down angle - Use mounting kit 9-40171 or 9-40173

20-0100, 0992-593

4

9-40100

Riser - 3” Outlet - 10° down angle - Use mounting kit 9-40171 or 9-40173

20-0082, 0992-000

5

9-40130

Spacer - 3” - Use 9-40171 or 9-40173 mounting kit - Risers 9-40100, 9-40112, and 9-40113 will require their own mounting kits

20-0097

6

9-40171

Mounting Kit, Riser and spacer - Open - Fits 9-40100 and 9-40113 risers and 9-40130 spacer - Includes 9-65501 open gasket and mounting hardware

7

9-65501

Gasket, Riser - Open - Fits 9-40100 and 9-40113 risers and 9-40130 spacer - Included in 9-40171 mounting kit

8

9-40173

Mounting Kit, Riser - Blocked - Fits 9-40100 and 9-40113 risers and 9-40130 spacer - Includes 9-65500 blocked gasket and mounting hardware

9

9-65500

Gasket, Blocked - Open - Fits 9-40100 and 9-40113 risers and 9-40130 spacer - Included in 9-40173 mounting kit

10

9-40545

Plug, pipe - 1/4” NPT

11

9-40546

Plug, pipe - 3/8” NPT

252

1-0107

1-0107


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CHRIS CRAFT GM Small Block 283 - 350 CID V-8

1 4

4

2

5 3

6

7

Ref. No.

Mallory #

Description

OEM #

1

9-40200

Manifold - Fits both sides 283 - 350 CID V-8 - Use 9-40270 mounting kit

7056, 7686

2

9-40270

Mounting Kit, Manifold - Includes 9-61401 gasket and mounting hardware

3

9-61401

Gasket, Manifold to cylinder head - Included in 9-40270

4

9-65200

Gasket, End plate - Fits both ends of 9-40200

5

9-65201

Gasket, End Plate

6

9-40545

Plug, pipe - 1/4” NPT

7

9-40546

Plug, pipe - 3/8” NPT

*Elbows, risers and front plates not available

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253


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CHRYSLER

4

318 - 360 CID V-8 All models 1966 and up with swivel exhaust 16

8

17

2

10

9

3 9 12

14

13 5 11 1 7

11 6

15

Ref. No.

Mallory #

Description

OEM #

1 2

9-40303

Manifold - Fits both sides 318-360 CID V-8

24695566, 3675826

9-40371

Mounting Kit, Manifold - Fits 9-40303 manifold - Includes gasket and mounting hardware

3

9-40372

Mounting Kit, Manifold - Fits 9-40303 manifold - Includes gasket and stainless studs and nuts

4

9-40378

Stud and Nut Set - Stainless Steel - Sold Individually

5

9-40301

Front Plate - w/o water fitting hole - Fits 9-40303 manifold - Use 9-40376 mounting kit

2846104

6

9-40302

Front Plate - 3/4” NPT hole for water fitting - Fits 9-40303 manifold

3527896

7

9-40315

Elbow, Lower - For exhaust swivel - Use 9-40376 mounting kit

2600402 2847404, 2847623, 3745639, E9923M

8

9-40311

Riser, Swivel - 3” Exhaust outlet - 0° down angle - Use 9-40377 mounting kit

9

9-40377

Mounting Kit, Swivel elbow and extension - Includes 9-40374 o-ring set, stainless exhaust sleeve, and clamp set

10

9-40374

O-ring, Set - One each inner and outer o-rings - Included in 9-40377

11

9-40373

Mounting Kit - Fits 9-40301, 9-40302 and 9-40315 - Includes 9-65300 gasket and mounting hardware

12

9-65300

Gasket, Open - Fits end plates and elbow - Allows water to pass through into the elbow - Only one hole for water

13

9-40376

Mounting kit - Fits 9-40301 and 9-40315 - Includes 9-65302 gasket and mounting hardware

14

9-65302

Gasket, Blocked - Fits 9-40303 manifold - Blocks all water flow

15

9-40342

Tube, Water distribution

16

9-40545

Plug, pipe - 1/4” NPT

17

9-40546

Plug, pipe - 3/8” NPT

254

9225, 9226


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CHRYSLER

4

318 - 360 CID V-8 All models 1966 and up with fixed exhaust 15 10

16

12

2

7

9

3

8

12 5

13

10 1 10 6

14

11

Ref. No.

Mallory #

Description

OEM #

1

9-40303

Manifold - Fits both sides 318 - 360 CID V-8

24695566, 3675826

2

9-40371

Mounting Kit, Manifold - Fits 9-40303 manifold - Includes gasket and mounting hardware

3

9-40372

Mounting Kit, Manifold - Fits 9-40303 manifold - Includes gasket and stainless studs and nuts

4

9-40378

Stud and Nut Set - Stainless Steel - Sold Individually

5

9-40301

Front Plate - w/o water fitting hole - Fits 9-40303 manifold - Use 9-40373 or 9-40376 mounting kit

2846104

6

9-40302

Front Plate - 3/4” IPT hole for water fitting - Fits 9-40303 manifold

3527896

7

9-40312

Riser - Use with 9-40310 and 9-40313 elbows - Use 9-40373 or 9-40376 mounting kit

2846689

8

9-40313

Elbow - 3” Exhaust outlet - 20° down angle - Use 9-40373 or 9-40376 mounting kit - Used for inboard applications

3527794

9

9-40310

Elbow - 3” Exhaust outlet - 90° down angle - Use 9-40373 or 9-40376 mounting kit - Used for I/O applications

2469639, 2847405

10

9-40373

Mounting Kit - Fits 9-40301, 9-40302, 9-40310, 9-40312, and 9-40313 - Includes 9-65300 gasket and mounting hardware

11

9-65300

Gasket, Open - Fits end plates and elbow - Allows water to pass through into the elbow - Only one hole for water

12

9-40376

Mounting kit - Fits 9-40301 and 9-40315 - Includes 9-65302 gasket and mounting hardware

13

9-65302

Gasket, Blocked - Fits 9-40303 manifold - Blocks all water flow

14

9-40342

Tube, Water distribution

15

9-40545

Plug, pipe - 1/4” NPT

16

9-40546

Plug, pipe - 3/8” NPT

255


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CHRYSLER 383 - 440 CID V-8 All models except 413”E” with staggered bolt pattern

8 9

10

9

2 3

6

6 12

4

5

13

7

1

5

11

Ref. No.

Mallory #

Description

OEM #

1 2

9-40300

Manifold - Fits both sides 383 - 440 CID V-8

E7081M, 3619659

9-40370

Mounting Kit, Manifold - Fits 9-40300 manifold - Includes gasket and mounting hardware

3

9-65303

Gasket, Manifold to cylinder head - Included in 9-40370 mounting kit

4

9-40340

Front Plate - Use 9-40375 mounting kit

5

9-40375

Mounting Kit - For 9-40340 and 9-40314 - Includes 9-65301 gasket and mounting hardware

6

9-65301

Gasket - Fits both ends of 9-40300 - Included in 9-40375 - No holes for water flow

7

9-40314

Elbow, Lower - For exhaust swivel - Use 9-40375 mounting kit

E9234M 2847404, 2847623, 3745639, E9923M

8

9-40311

Riser, Swivel - 3” Exhaust outlet - 0° down angle - Use 9-40377 mounting kit

9

9-40377

Mounting Kit, Swivel elbow and extension - Includes 9-40374 o-ring set, stainless exhaust sleeve, and clamp set

10

9-40374

O-ring, Set - One each inner and outer o-rings - Included in 9-40377

11

9-40341

Tube, Water distribution

12

9-40545

Plug, pipe - 1/4” NPT

13

9-40546

Plug, pipe - 3/8” NPT

256

9225, 9226


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CRUSADER 305 - 350 CID V-8 CM305, CM350XL, CM350HT

4

7

8

6

6

6

5

9 3 1 2

10

11

Ref. No.

Mallory #

Description

OEM #

1

9-40404

Manifold - Fits both sides of 305 - 350 CID V-8

98243

2

9-40475

Mounting Kit, Manifold - Fits 9-40404 manifold - Includes 9-61401 gasket and mounting hardware

3

9-61401

Gasket, Manifold to cylinder head - Included in 9-40475 mounting kit

96306

4

9-40419

Riser - 4” Exhaust outlet - 10° down angle - Use mounting kit 9-40479 - Crusader low profile riser 98126 (6 3/4” high) is replaced by 9-40419 (8 1/4” high)

RO29015, 98126

5

9-40479

Mounting Kit, Riser - Fits 9-40419 riser - Includes 9-65402 gasket and mounting hardware

6

9-65402

Gasket, Riser - Included in 9-40479 mounting kit

98127

7

9-40430

Spacer - 4” - Use 9-40478 mounting kit

98128

8

9-40478

Mounting Kit, Spacer - Mounts the 9-40430 spacer to the 9-40404 manifold - Includes (2) 9-65402 gaskets and mounting hardware - The 9-40419 riser will require its own mounting kit

9

9-40418

Water Fitting - 90° elbow - 1” NPT x 1 1/4” hose barb - One required for open (fresh water) cooled manifolds - Two required for closed cooled manifolds

10

9-40545

Plug, pipe - 1/4” NPT

11

9-40546

Plug, pipe - 3/8” NPT

97854

257


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CRUSADER

6

305 - 350 CID V-8 11

2

14

7 19 12

1 8

10 13

5 9 3

17

16

20

21

15

4

18

Ref. No.

Mallory #

Description

OEM #

1

9-40414

Manifold, Starboard - Fits 305-350 CID V-8

97752, 96120

2

9-40400

Manifold, Port - Fits 305-350 CID V-8

97753, 96121

3

9-40471

Mounting Kit, Manifold - Fits 9-40400 and 9-40414 manifolds w/o alternator bracket - Includes 9-61401 gasket and mounting hardware

4

9-40472

Mounting Kit, Manifold - Fits 9-40400 and 9-40414 manifolds w/alternator bracket - Includes 9-61401 gasket and mounting hardware

5

9-61401

Gasket, Manifold to cylinder head - Included in 9-40471 and 9-40472 mounting kits

96306

6

9-40401

Riser - 4” - Use mounting kit 9-40477

97772

7

9-40477

Mounting Kit, Riser - Fits 9-40401 riser - Includes gasket and mounting hardware

8

9-40410

Riser - 8” - Use mounting kit 9-40476

97169

9

9-40476

Mounting Kit, Riser - Fits 9-40410 riser - Includes gasket and mounting hardware

10

9-40480

Nut and Washer Kit - 4 sealing washers and lock nuts - Replace after removal

11

9-40415

Elbow, 4” Outlet - Use 9-40470 mounting kit

97924

12

9-40417

Elbow, 3” Outlet - Use 9-40470 mounting kit

98068

13

9-40411

Elbow, Jacketed upper for swivel - Use 9-40470 mounting kit

97386

14

9-40470

Mounting Kit, Elbow - Fits 9-40411, 9-40415, and 9-40417 - Includes 9-65401 gasket and mounting hardware

15

9-65401

Gasket, Elbow - 1 hole for water - Used with 9-40411, 9-40415, and 9-40417 elbows

96562

16

9-40412

Elbow, Lower swivel - 3” Outlet

97387

17

9-40413

Elbow, Lower swivel - 4” Outlet

97624

18

9-40440

Stainless Plate, block off - Separates fresh water from raw water - Requires one plate and 2 gaskets per manifold

97296

19

9-40418

Water Fitting - 90° elbow - 1” NPT x 1 1/4” hose barb - One required for open (fresh water) cooled manifolds - Two required for closed cooled manifolds

97854

20

9-40545

Plug, pipe - 1/4” NPT

21

9-40546

Plug, pipe - 3/8” NPT

258


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CRUSADER 454XL, 502XL 454 CID

7 4

8 5

10

6

11

6

6

9

3

1 2

Ref. No.

Mallory #

Description

OEM #

1

9-40403

Manifold - Fits both sides of 454 CID V-8

98125

2

9-40474

Mounting Kit, Manifold - Fits 9-40403 manifold - Includes 9-61400 gasket and mounting hardware

3

9-61400

Gasket, Manifold to cylinder head - Included in 9-40474 mounting kit

96653

9-40419

Riser - 4” Exhaust outlet - 10° down angle - Use mounting kit 9-40479 - Crusader low profile riser 98126 (6 3/4” high) is replaced by 9-40419 (8 1/4” high)

RO29015, 98126

4 5

9-40479

Mounting Kit, Riser - Fits 9-40419 riser - Includes 9-65402 gasket and mounting hardware

6

9-65402

Gasket, Riser - Included in 9-40479 mounting kit

98127

7

9-40430

Spacer - 4” - Use 9-40478 mounting kit

98128

8

9-40478

Mounting Kit, Spacer - Mounts the 9-40430 spacer to the 9-40403 manifold - Includes (2) 9-65402 gaskets and mounting hardware - The 9-40419 riser will require its own mounting kit

9

9-40418

Water Fitting - 90° elbow - 1” NPT x 1 1/4” hose barb - One required for open (fresh water) cooled manifolds - Two required for closed cooled manifolds

10

9-40545

Plug, pipe - 1/4” NPT

11

9-40546

Plug, pipe - 3/8” NPT

97854

259


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CRUSADER

5

CH350, 454XL 454 CID 20

11 14

21

19 6 12 2

1

7

13

10

Port Side Shown 4

8

9

3

17

16

15

18

Ref. No.

Mallory #

Description

OEM #

1

9-40416

Manifold, Starboard - Fits 454 CID V-8

97992, 97114

2

9-40402

Manifold, Port - Fits 454 CID V-8

97993, 97115

3

9-40473

Mounting Kit, Manifold - Fits 9-40402 and 9-40416 manifolds - Includes 9-61400 gasket and mounting hardware

4

9-61400

Gasket, Manifold to cylinder head - Included in 9-40473

96653 97772

5

9-40401

Riser - 4” - Use 9-40477 mounting kit

6

9-40477

Mounting Kit, Riser - Fits 9-40401 riser - Includes 9-65400 gasket and mounting hardware

7

9-40410

Riser - 8” - Use 9-40476 mounting kit

8

9-40476

Mounting Kit, Riser - Fits 9-40410 riser - Includes 9-65400 gasket and mounting hardware

97169

9

9-65400

Gasket, Riser - 3 holes for water - Used with manifold with 9-40401 and 9-40410 risers - Included in 9-40476 and 9-40477 mounting kits

10

9-40480

Nut and Washer Kit - 4 sealing washers and lock nuts - Replace after removal

11

9-40415

Elbow, 4” Outlet - Use 9-40470 mounting kit

97924

12

9-40417

Elbow, 3” Outlet - Use 9-40470 mounting kit

98068 97386

13

9-40411

Elbow, Jacketed upper for swivel - Use 9-40470 mounting kit

14

9-40470

Mounting Kit, Elbow - Fits 9-40411, 9-40415, and 9-40417 - Includes 9-65401 gasket and mounting hardware

15

9-65401

Gasket, Elbow - 1 hole for water - Used with 9-40411, 9-40415, and 9-40417 elbows - Included in 9-40470 mounting kit

96562

16

9-40412

Elbow, Lower swivel - 3” Outlet

97387

17

9-40413

Elbow, Lower swivel - 4” Outlet

97624

18

9-40440

Stainless Plate, block off - Separates fresh water from raw water - Requires one plate and two gaskets per manifold

97296

19

9-40418

Water Fitting - 90° elbow - 1” NPT x 1 1/4” hose barb - One required for open (fresh water) cooled manifolds - Two required for closed cooled manifolds

97854

20

9-40545

Plug, pipe - 1/4” NPT

21

9-40546

Plug, pipe - 3/8” NPT

260


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER 110 & 120 153 CID Early models

2

3

5

4

6

1

Ref. No. Mallory #

7

8

Description

OEM #

1

9-61426

Gasket, Manifold to cylinder head

27-52546

2

9-40553

Riser - 2.5” exhaust outlet - 90° down angle

39920, 55538

3

9-40571

Mounting Kit, Riser - Fits 9-40553 Riser

4

9-61423

Gasket, Riser - Included in 9-40571

27-39915

5

9-40543

Front Plate, w/Water fitting

47638

6

9-61408

Gasket, Front Plate

27-39917

7

9-40545

Plug, pipe - 1/4” NPT

8

9-40546

Plug, pipe - 3/8” NPT

261


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER 165, 170, 180, 190 224 CID 3.7L

1

4

7

2

5 8

3

Ref. No.

Mallory #

1 2

6

10

Description

OEM #

9-40550

Elbow/Reservoir - Fits Mercruiser cast iron manifold 99908

90880

9-40577

Mounting Kit, Elbow/Reservoir - Fits 9-40550 Elbow/Reservoir - Includes 9-61411 Gasket and mounting hardware

3

9-61441

Gasket, Elbow/Reservoir - Fits 9-40550 Elbow/Reservoir - Included in 9-40577

27-97542

4

9-40551

Elbow/Reservoir - Fits Mercruiser manifold 93174 - Cap Included - Use 9-40581 Mounting kit - Fitting not included

98561

5

9-40581

Mounting Kit, Elbow/Reservoir - Fits 9-40551 Elbow/Reservoir - Includes 9-61412 Gasket and mounting hardware

6

9-61412

Gasket, Elbow/Reservoir - Fits 9-40551 Elbow/Reservoir - Included in 9-40581

7

9-40558

Elbow - Fits early Mercruiser 470 w/o reservoir - Use 9-61407 gasket

8

9-61407

Gasket, Elbow/Reservoir - Fits 9-40558 Elbow

9

9-40545

Plug, pipe - 1/4” NPT

10

9-40546

Plug, pipe - 3/8” NPT

262

9

27-18272


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER 120, 140 181 CID 2.5L/3.0L

9

10

4

6

7

5

3

2

8

1

Ref. No.

Mallory #

Description

OEM #

1

9-40541

Front Plate - w/Water fitting

60252

2

9-40570

Mounting Kit, End Plate - Fits 9-40541 - Includes 9-61424 Gasket and mounting hardware

3

9-61424

Gasket, End Plate - Included in 9-40570 mounting kit

4

9-40552

Riser - 3” exhaust outlet - 90° down angle - Use 9-40586 mounting kit - Replaces Mercruiser 76325 used with angled adapter - The adapter is no longer available - See note below

5

9-40586

Mounting Kit, Riser - Fits 9-40552 Riser - Includes gasket and mounting hardware

6

9-40555

Riser - 4” exhaust outlet - 90° down angle - Replaces 2-piece offset adapter and risers 95863 and 76325 - Use 9-40585 mounting kit - See note below

12076 32-44348T

7

9-72805

Bellows, Exhaust - 4” I.D.

8

9-40585

Mounting Kit, Riser - Fits 9-40555 Riser - Includes gasket and mounting hardware

9

9-40545

Plug, pipe - 1/4” NPT

10

9-40546

Plug, pipe - 3/8” NPT

27-48043

Note: 9-40555 riser replaces the early Mercruiser 2-piece assembly using 76325 riser (Mallory 9-40552) with an off-set adapter 95863 - The adapter is no longer available

263


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER 160 (With Mercruiser 39920, 55538 Risers) 250 CID

2

5

6

3

4

1

Ref. No.

264

Mallory #

Description

OEM #

1

9-61416

Gasket, Manifold to engine cylinder head

27-46401

2

9-40553

Riser - 2.5” Exhaust outlet - 90° Down angle - Use 9-40571 Mounting kit

39920, 55538

3

9-40571

Mounting Kit, Riser - Fits 9-40553 riser - Includes 9-61423 gasket and mounting hardware

4

9-61423

Gasket, Riser - Included in 9-40571 mounting kit

5

9-40545

Plug, pipe - 1/4” NPT

6

9-40546

Plug, pipe - 3/8” NPT


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER

DO NOT USE THIS MANIFOLD IN CLOSED COOLING APPLICATIONS

165 & 200 250 & 292 CID Inline 6 Cyl.

9

8

13

14

10

15 3

6

4

12

11

6

5

2

7

7 1

Ref. No.

Mallory #

Description

OEM #

1

9-40574

Mounting Kit, Manifold - Fits 9-40500 manifold - Includes 9-61416 gasket and hardware

2

9-61416

Gasket, Manifold to cylinder head - Included in 9-40574 mounting kit

27-46401

3

9-61005

Gasket, Carb adapter to manifold

27-58764

4

9-40541

Front Plate, w/Water fitting - Use 9-40570 mounting kit

60252

5

9-40542

Rear Plate, w/o Water fitting - Use 9-40570 mounting kit

54870

6

9-40570

Mounting Kit, End Plate - Fits 9-40541 and 9-40542 - Includes 9-61424 gasket and mounting hardware

7

9-61424

Gasket, End Plate - Fits 9-40541 and 9-40542 - Included in 9-40570 mounting kit

27-48043

8

9-40552

9

9-40558

Riser, Low profile - 3” Exhaust outlet - 90° down angle - Use 9-40586 mounting kit - Most I/O applications where height is an issue Riser - 3” Exhaust outlet - 90° down angle - Use 9-40170 mounting kit - Most I/O applications

76351, 60426, 49964

10

9-40556

Riser - 3” Exhaust outlet - 0° down angle - Use 9-40170 mounting kit - Most inboard applications

76771, 60427

11

9-40170

Mounting Kit, Riser - Fits 9-40556 and 9-40558 risers - Includes gasket and mounting hardware

12

9-72807

Tube, Exhaust

53114A1

13

9-44065

Hose, Molded - Thermostat housing to exhaust manifold

32-52481

14

9-40545

Plug, pipe - 1/4” NPT

15

9-40546

Plug, pipe - 3/8” NPT

265


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUSIER 6

185 & 205 229 & 262 CID V-6 (Not dry joint style)

16

4

17 20

14 18

19

21

7 5

15

22 23

11 8

10

9

3 1

24

12

13

2

Ref. No.

Mallory #

Description

OEM #

1

9-40505

Manifold - Fits both sides of 229 and 262 CID V-6 engines - Use mounting kit 9-40576

99745, 99746

2

9-40576

Mounting Kit, Manifold - Fits 9-40505 manifold - Includes 9-61421 gasket and mounting hardware

3

9-61425

Gasket, Manifold to cylinder head - Included in 9-40576 mounting kit

27-99757

4

9-40559

Riser - 4” Exhaust outlet 7° down angle - Use mounting kit 9-40578 - For late model I/O and inboards

44354, 807914, 807988

5

9-40578

Mounting Kit, Riser - Fits 9-40559 riser - Includes 9-61413 gasket and mounting hardware

6

9-40557

Riser - 3” Exhaust outlet 15° down angle - Use mounting kit 9-40580 - For early model I/O and inboards

7

9-40580

Mounting Kit, Riser - Fits 9-40557 riser - Includes 9-61413 gasket and mounting hardware

8

9-61413

Gasket, Restrictor - Fits center riser Mercruiser - Commonly used on all raw water cooled engines - Creates back pressure by restricting the water flow, keeping the manifold and/or spacer full

27-41813

9

9-61422

Gasket, Blocked - Fits center riser Mercruiser - Fresh water closed cooling - Separates anti-freeze and raw water - No stainless plate required

27-41811

10

9-61414

Gasket, Open - Fits center riser Mercruiser - Commonly used at base of spacer block with 9-61413 at riser - Allows spacer to fill with water

27-87105

11

9-40530

Spacer - 3” Center riser - Fits 9-40505 manifold - Sold individually - Use mounting kit 9-40582 with 9-40557 riser or 9-40583 mounting kit with 9-40559 riser

93320

12

9-40582

Mounting Kit, Spacer - Fits 9-40530 3” spacer with 9-40557 riser - Includes 9-61414 and 9-61413 gaskets and mounting hardware required to bolt to 9-40505 manifold

13

9-40583

Mounting Kit, Spacer - Fits 9-40530 3” spacer with 9-40559 riser - Includes 9-61414 and 9-61413 gaskets and mounting hardware required to bolt to 9-40505 manifold

14

9-40531

Spacer - 6” Center riser - Fits 9-40505 manifold - Sold individually - Use mounting kit 9-40584 - Risers 9-40557 and 9-40559 will require their own mounting kits

15

9-40584

Mounting Kit, Spacer - Fits 9-40531 6” spacer - Includes 9-61414 and 9-61413 gaskets and mounting hardware - Risers 9-40557 and 9-40559 will require their own mounting kits

16

9-72805

Tube, Exhaust - Use with 4” elbow

17

9-72811

Tube, Exhaust - Use with 4” elbow

32-14358T

18

9-72808

Tube, Exhaust - Use with 3” elbow

32-70981A3

19

9-72809

Tube, Exhaust - Use with 3” elbow

32-90949

20

9-41200

Drain Elbow

22-806926A1

21

9-41201

Drain Cock - Brass 1/4” NPT

22

9-41203

Drain Plug

23

9-40545

Plug, pipe - 1/4” NPT

24

9-40546

Plug, pipe - 3/8” NPT

266

98503, 98504

93322

32-44348T

806608A1


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUSIER

4

200, 228, 230, 260, 898 305 - 350 CID V-8 GM (Not dry joint style)

21

8

6

22

20

5

7

23 17

19

18 24

16 15

9

11

10

25

12 13

3

14

1

2

Ref. No.

Mallory #

Description

OEM #

1 2

9-40507

Manifold - Fits both sides of 305 - 350 CID V-8 engines - Use mounting kit 9-40573

87114, 860246

9-40573

Mounting Kit, Manifold - Fits 9-40507 manifold - Includes 9-61401 gasket and mounting hardware

3

9-61401

Gasket, Manifold to cylinder head - Included in 9-40573 mounting kit

27-33395

4

9-40559

Riser - 4” Exhaust outlet 7° down angle - Use mounting kit 9-40578 - For late model I/O and inboards

44354, 807914, 807988

5

9-40578

Mounting Kit, Riser - Fits 9-40559 riser - Includes 9-61413 gasket and mounting hardware

6

9-40557

Riser - 3” Exhaust outlet 15° down angle - Use mounting kit 9-40580 - For early model I/O and inboards

7

9-40580

Mounting Kit, Riser - Fits 9-40557 riser - Includes 9-61413 gasket and mounting hardware

8

9-40554

Riser - 3” Exhaust outlet 0° down angle - Use 9-40580 mounting kit

12076A2

9

9-61413

Gasket, Restrictor - Fits center riser Mercruiser - Commonly used on all raw water cooled engines - Creates back pressure by restricting the water flow, keeping the manifold and/or spacer full

27-41813

10

9-61422

Gasket, Blocked - Fits center riser Mercruiser - Fresh water closed cooling - Separates anti-freeze and raw water - No stainless plate required

27-41811

11

9-61414

Gasket, Open - Fits center riser Mercruiser - Commonly used at base of spacer block with 9-61413 at riser - Allows spacer to fill with water

27-87105

12

9-40530

Spacer - 3” Center riser - Fits 9-40507 manifold - Sold individually - Use mounting kit 9-40582 with 9-40557 riser or 9-40583 mounting kit with 9-40559 riser

93320

13

9-40582

Mounting Kit, Spacer - Fits 9-40530 3” spacer with 9-40557 riser - Includes 9-61414 and 9-61413 gaskets and mounting hardware required to bold to 9-40507 manifold

14

9-40583

Mounting Kit, Spacer - Fits 9-40530 3” spacer with 9-40559 riser - Includes 9-61414 and 9-61413 gaskets and mounting hardware required to bolt to 9-40507 manifold

15

9-40531

Spacer - 6” Center riser - Fits 9-40507 manifold - Sold individually - Use mounting kit 9-40584 - Risers 9-40557 and 9-40559 will require their own mounting kits

16

9-40584

Mounting Kit, Spacer - Fits 9-40531 6” spacer - Includes 9-61414 and 9-61413 gaskets and mounting hardware - Risers 9-40557 and 9-40559 will require their own mounting kits

17

9-72805

Tube, Exhaust

32-44348T

18

9-72811

Tube, Exhaust

32-14358T

19

9-44057

Hose, Manifold to thermostat housing (port)

32-806635-1

20

9-44068

Hose, Manifold to thermostat housing (starboard)

32-806636-2

21

9-41200

Drain Elbow

22-806926A1

22

9-41201

Drain Cock - Brass 1/4” NPT

23

9-41203

Drain Plug

24

9-40545

Plug, pipe - 1/4” NPT

25

9-40546

Plug, pipe - 3/8” NPT

98503, 98504

93322

806608A1

267


INBOARD & STERNDRIVE COOLING SYSTEM PARTS

3

MERCRUISER

MERCRUISER

350, 357, 377, 383 5.0L-6.2L V-8 GM (Dry joint style)

4.3L V6 GM (Dry joint style)

1 2

4

5

Ref. No.

Mallory #

Description

OEM #

1

9-40508

Manifold, Dry joint fits 5.0L/5.7L MPI, 350 Mag & 6.2L Mag

865735A02

2

9-40509

Manifold, Dry joint fits 4.3L

864612T01

268

3

9-40560

Riser, Dry joint fits V6 & V8 w/ dry joint

864591

4

9-61430

Gasket, Dry joint fits V6 & V8 (Full Flow)

27-864547A02

5

9-61429

Gasket, Dry joint fits V6 & V8 (Restricted Flow / Std. Cooling)

27-864850A02


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER

5

198, 228, 898 305 - 350 CID V-8

17

6

18 8

16

4 9

14

3

7

2

10

12

12

10

1

11

13

13 15

Ref. No.

Mallory #

Description

OEM #

1

9-40503

Manifold, Port - Log style manifold fits 305 - 350 CID V-8 - Use 9-40573 mounting kit

77234B, 77234A7

2

9-40504

Manifold, Starboard - Log style manifold fits 305 - 350 CID V-8 - Use 9-40573 mounting kit

77235B, 77235A8

3

9-40573

Mounting Kit, Manifold - Fits 9-40503 & 9-40504 manifolds - Includes 9-61401 gasket and mounting hardware

4

9-61401

Gasket, Manifold to cylinder head - Included in 9-40573 mounting kit

27-33395

5

9-40558

Riser - 3” Exhaust outlet 90° down angle - Use 9-40170 mounting kit - For most late model I/O applications

76351, 60426, 49964

6

9-40556

Riser - 3” Exhaust outlet 0° down angle - Use 9-40170 mounting kit - For late model inboard applications

76771, 60427

7

9-40170

Mounting Kit, Riser - Fits 9-40556 and 9-40558 risers - Includes gasket and mounting hardware

8

9-40579

Mounting Kit, Riser - Fits 9-40556 and 9-40558 risers - Not for fresh water/closed cooling systems Includes 9-40540 stainless plate w/weep hole, gaskets and mounting hardware

9

9-40540

Stainless Plate, w/weep hole - Removes air trapped in the manifold- Fits 9-40556 and 9-40558 risers Not for fresh water/closed cooling systems

10

9-40541

End Plate, w/water fitting - Use 9-40570 mounting kit

60252

11

9-40542

Rear Plate, w/o water fitting - Use 9-40570 mounting kit

54870

12

9-40570

Mounting Kit, End plate - Fits 9-40541 and 9-40542 end plates - Includes 9-61424 gasket and mounting hardware

13

9-61424

Gasket, End plate - Fits 9-40541 and 9-40542 end plates - Included in 9-40570 mounting kit

14

9-40532

Spacer - 3” Rear riser - Fits 9-40503 and 9-40504 manifolds with 9-40556 or 9-40558 risers

61851

15

9-44072

Hose, Thermostat to manifold (front)

32-48132

16

9-72808

Tube, Exhaust

70981A3

17

9-40545

Plug, pipe - 1/4” NPT

18

9-40546

Plug, pipe - 3/8” NPT

27-48043

269


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUSIER

5

215, 225, 233, 255, 888 302 & 351 CID V-8 Ford

6

15 16

8

17

4 9

3

14

7

1

10

12

12

10

2 13

13

11

Ref. No.

Mallory #

Description

OEM #

1

9-40502

Manifold, Port - Log style manifold fits 302 and 351 CID V-8 - Use mounting kit 9-40572

54100, 65604

2

9-40501

Manifold, Starboard - Log style manifold fits 302 and 351 CID V-8 - Use mounting kit 9-40572

54099, 65603

3

9-40572

Mounting Kit, Manifold - Fits 9-40501 and 9-40502 manifold - Includes 9-61420 gasket and mounting hardware

4

9-61420

Gasket, Manifold to cylinder head - Included in 9-40572 mounting kit

27-73866

5

9-40558

Riser - 3” Exhaust outlet 90° down angle - Use 9-40170 mounting kit - For most I/O applications

76351, 60426, 49964

6

9-40556

Riser - 3” Exhaust outlet 0° down angle - Use 9-40170 mounting kit - For most inboard applications

76771, 60427

7

9-40170

Mounting Kit, Riser - Fits 9-40556 and 9-40558 risers - Includes gasket and mounting hardware

8

9-40579

Mounting Kit, Riser - Fits 9-40556 and 9-40558 risers - Not for fresh water/closed cooling systems Includes 9-40540 stainless plate w/weep hole, gaskets and mounting hardware

9

9-40540

Stainless Plate, w/weep hole - Removes air trapped in the manifold- Fits 9-40556 and 9-40558 risers Not for fresh water/closed cooling systems

60207

10

9-40541

End Plate, w/water fitting - Use 9-40570 mounting kit

60252

11

9-40542

Rear Plate, w/o water fitting - Use 9-40570 mounting kit

54870

12

9-40570

Mounting Kit, End plate - Fits 9-40541 and 9-40542 end plates - Includes 9-61424 gasket and mounting hardware

13

9-61424

Gasket, End plate - Fits 9-40541 and 9-40542 end plates - Included in 9-40570 mounting kit

27-48043

14

9-40532

Spacer - 3” Rear riser - Fits 9-40501 and 9-40502 manifolds and 9-40532 spacer with 9-40556 or 9-40558 risers

61851 70981A3

15

9-72808

Tube, Exhaust

16

9-40545

Plug, pipe - 1/4” NPT

17

9-40546

Plug, pipe - 3/8” NPT

270


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUSIER

4

22

8

6

330, 340 454 CID V-8 7.4L 23

20 7

5

17

18

19 21

16 9

11

10

15 12 3

1

13

14

2 Ref. No.

Mallory #

Description

OEM #

1

9-40506

Manifold - Fits both sides of 454 CID 7.4L V-8 engines - Use mounting kit 9-40575

89011

2

9-40575

Mounting Kit, Manifold - Fits 9-40506 manifold - Includes 9-61400 gasket and mounting hardware

3

9-61400

Gasket, Manifold to cylinder head - Included in 9-40575 mounting kit

27-46820

4

9-40559

Riser - 4” Exhaust outlet 7° down angle - Use 9-40578 mounting kit - For late model I/O and inboards

44354, 807914, 807988

5

9-40578

Mounting Kit, Riser - Fits 9-40559 riser - Includes 9-61413 gasket and mounting hardware

6

9-40557

Riser - 3” Exhaust outlet 15° down angle - Use 9-40580 mounting kit - For early model I/O applications

7

9-40580

Mounting Kit, Riser - Fits 9-40557 riser - Includes 9-61413 gasket and mounting hardware

98503, 98504

8

9-40554

Riser - 3” Exhaust outlet 0° down angle - Use 9-40580 mounting kit

12076A2

9

9-61413

Gasket, Restrictor - Fits center riser Mercruiser - Commonly used on all raw water cooled engines Creates back pressure by restricting the water flow, keeping the manifold and/or spacer full

27-41813

10

9-61422

Gasket, Blocked - Fits center riser Mercruiser - Fresh water closed cooling - Separates anti-freeze and raw water - No stainless plate required

27-41811

11

9-61414

Gasket, Open - Fits center riser Mercruiser - Commonly used at base of spacer block with 9-61413 at riser - Allows spacer to fill with water

27-87105

12

9-40530

Spacer - 3” Center riser - Fits 9-40506 manifold - Sold individually - Use mounting kit 9-40582 with 9-40557 riser or 9-40583 mounting kit with 9-40559 riser

93320

13

9-40582

Mounting Kit, Spacer - Fits 9-40530 3” spacer with 9-40557 riser - Includes 9-61414 and 9-61413 gaskets and mounting hardware required to bolt to 9-40506 manifold

14

9-40583

Mounting Kit, Spacer - Fits 9-40530 3” spacer with 9-40559 riser - Includes 9-61414 and 9-61413 gaskets and mounting hardware required to bolt to 9-40506 manifold

15

9-40531

Spacer - 6” Center riser - Fits 9-40506 manifold - Sold individually - Use mounting kit 9-40584 Risers 9-40557 and 9-40559 will require their own mounting kits

16

9-40584

Mounting Kit, Spacer - Fits 9-40531 6” spacer - Includes 9-61414 and 9-61413 gaskets and mounting hardware - Risers 9-40557 and 9-40559 will require their own mounting kits

93322

17

9-72808

Tube, Exhaust - Use with 15° elbow

70981A3

18

9-72809

Tube, Exhaust - Use with 7 or 15° elbow

32-90949T

19

9-72805

Tube, Exhaust - Use with 7° elbow

32-44348T

20

9-44063

Hose, Manifold to thermostat housing (starboard)

32-89730-1

21

9-44064

Hose, Manifold to thermostat housing (port)

32-89749

22

9-40545

Plug, pipe - 1/4” NPT

23

9-40546

Plug, pipe - 3/8” NPT

271


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER EXHAUST SYSTEM APPLICATION CHART

Exh Elbow Gasket

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Exh Manifold Gasket 9-61426 9-61419 9-61417 9-61419 N/A 9-61418 9-61418 9-61418 9-61421 9-61421 9-61421 9-61421 9-61421 9-61421 9-61421 9-61420 9-61420

9-40541

9-40541

9-61420

9-61407

9-40541 N/A N/A 9-40541 N/A N/A N/A N/A 9-40541 9-40541 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 9-40541 9-40541 9-40542 9-40541 9-40541 9-40542 N/A N/A N/A N/A N/A

9-40541 N/A N/A 9-40541 N/A N/A N/A N/A 9-40541 9-40541 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 9-40541 9-40541 9-40541 9-40541 9-40541 9-40541 N/A N/A N/A N/A N/A

9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 N/A 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 9-61401 N/A 9-61401 N/A 9-61401 N/A 9-61401 N/A 9-61401 9-61401 N/A 9-61401 9-61401 9-61401 9-61401 N/A 9-61420 9-61420 9-61420 9-61420 9-61420 9-61420 9-61401 9-61401 9-61401 9-61401 9-61401

9-61407 9-61413 9-61413 9-61407 9-61413 9-61413 9-61414 N/A 9-61407 9-61407 9-61413 9-61413 9-61414 9-61413 9-61413 9-61414 9-61414 9-61414 9-61414 9-61414 9-61414 N/A 9-61414 N/A 9-61414 N/A 9-61413 N/A 9-61413 9-61414 N/A 9-61413 9-61414 9-61414 9-61413 N/A 9-61407 9-61407 9-61407 9-61407 9-61407 9-61407 9-61414 9-61413 9-61414 9-61413 9-61414

Model

CID

#Cyl

From

To

Serial # Range

Ending Serial

Port Manifold

Stbd Manifold

Exhaust Elbow

End Cap Front

End Cap Rear

120 120 / 2.5L 140 140 / 3.0L 3.0L / 3.0LX 165/170/180/3.7L/3.7LX 470 470 MCM/MIE 185 (4 bbl) 175/185 (2bbl)/205 185 (2 bbl)/205 262 Mag EFI (Gen +) 4.3L/LX/MPI/LH/LXH/Gen + 4.3L Carb Alpha/Bravo 4.3L MPI Alpha/Bravo 215 215 MIE 215/215 MIE/225/225MIE/888 198 MIE/228 MIE 200/228/230/230MIE/898 200 228/228 TR/898 228/230/230MIE/898 5.0L/MIE/MPI/LX 5.0L (Gen +)/EFI 5.0L (Gen +) 250/255/260/280 TRS 255 MIE 260/ 260 MIE 260 MIE 300 320 EFI 350 Mag Alpha/MPI/MIE/Ski 350 Mag Alpha EFI 350 Mag Bravo MPI 350 Mag Bravo MPI (Gen +) 350 Mag EFI Ski 350 Mag EFI Ski (Gen +) 350 Mag MPI Horizon 350 Mag MPI Horizon 350 Mag MPI Horizon MIE 350 Mag MPI Horizon MIE 350 Mag MPI MIE 350 Mag MPI MIE 350 Mag MPI Ski (Gen +) 350 Mag MPI Ski (Gen +) 5.7L/EFI/ MIE/Ski/Gen+ 5.7L/EFI/ Gen + 5.7L/EFI/ Gen + 5.7L/LX/EFI/Ski 5.7LX Bravo EFI Black Scorpion Ski Black Scorpion Ski MX 6.2L Black Scorpion Ski 233 233 MIE 233 MIE 255 255 MIE 255 MIE 377 Scorpion MCM 377 Scorpion Ski MX 6.2L MPI MX 6.2L MPI MX 6.2L MPI Horizon

153 153 181 181 181 224 224 224 229 262 262 262 262 262 262 302 302

L4 L4 L4 L4 L4 L4 L4 L4 V6 V6 V6 V6 V6 V6 V6 V8 V8

1966 1983 1968 1982 1998 1985 1976 1977 1983 1985 1985 1996 1988 2002 2002 1970 1970

1982 1989 1982 1995 2008 1989 1977 1982 1984 1987 1986 1997 2001 UP UP 1970 1970

2046625 6229718 2508261 6229718 0L010042 6916779 4208730 4625580 6630183 0A331455 0A331455 0F803800 0B773243 0M615000 0M300000 2781153 2781153

6229717 0C853255 6229717 0F603999 UP UP 4625579 6218036 6919655 0B775129 0B527954 0K999999 0M614999 UP UP 3040410 3040410

N/A N/A N/A N/A N/A N/A N/A N/A 9-40505 9-40505 9-40505 9-40505 9-40505 9-40509 9-40509 9-40502 9-40502

N/A N/A N/A N/A N/A N/A N/A N/A 9-40505 9-40505 9-40505 9-40505 9-40505 9-40509 9-40509 9-40501 9-40501

9-40553 9-40552 9-40558 9-40552 9-40555 9-40551 9-40558 9-40552 9-40557 9-40559 9-40557 9-40559 9-40559 9-40560 9-40560 9-40558 9-40556

9-40543 9-40541 9-40541 9-40541 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 9-40541 9-40541

302

V8

1971

1977

3040411

4887829

9-40502

9-40501

9-40556

305 305 305 305 305 305 305 305 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 351 351 351 351 351 351 377 377 377 377 377

V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8

1977 1981 1985 1977 1981 1988 1998 2002 1975 1976 1981 1981 1985 1987 1986 1996 1995 1996 1994 1996 2001 2002 1999 2002 1999 2002 2002 2002 1985 1988 2002 1988 1996 1996 1998 2003 1975 1975 1975 1973 1973 1973 1999 1997 2000 2002 2002

1977 1987 1987 1982 1987 2001 2002 UP 1982 1980 1987 1987 1986 1989 2001 1997 1995 1997 1996 1997 2001 UP 2001 UP 2001 UP 2002 UP 2002 2001 UP 1997 1997 1997 2002 UP 1977 1977 1977 1974 1974 1974 2005 1998 2001 2002 2002

4776402 5907058 6899058 4766210 5907058 0B774445 0L012052 0M600000 4499061 4499061 5907058 5907058 6668677 0A543604 0A635178 0F800300 0F415189 0F602000 0F215561 0F802707 0M300000 0M600000 0L304700 0M600000 0L304500 0M600000 0L002600 0M600000 6218462 0L010037 0M600000 0A338533 0F800300 0F800000 0L002700 0M600000 4173000 4173000 4173000 3258728 3258728 3258728 0L416146 0K000656 0L068003 0M300000 0M300000

5907057 0B788151 0B774444 6218461 0B788151 0M599999 0M599999 UP 6218461 5907057 0F024999 0F024999 0B430367 0C622418 0M316999 0K999999 0F601999 0K999999 0F802706 0K999999 UP UP UP UP 0M299999 UP 0M316999 UP 0M316999 UP UP 0K999999 0K999999 UP 0M391599 UP 4902304 4902304 4902304 4175499 4175499 4175499 0M907201 UP 0M299999 0M599999 0M599999

9-40503 9-40507 9-40507 9-40503 9-40507 9-40507 9-40507 9-40508 9-40503 9-40503 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40508 9-40507 9-40508 9-40507 9-40508 9-40507 9-40508 9-40507 9-40507 9-40508 9-40507 9-40507 9-40507 9-40507 9-40508 9-40502 9-40502 9-40502 9-40502 9-40502 9-40502 9-40507 9-40507 9-40507 9-40507 9-40507

9-40504 9-40507 9-40507 9-40504 9-40507 9-40507 9-40507 9-40508 9-40504 9-40504 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40507 9-40508 9-40507 9-40508 9-40507 9-40508 9-40507 9-40508 9-40507 9-40507 9-40508 9-40507 9-40507 9-40507 9-40507 9-40508 9-40501 9-40501 9-40501 9-40501 9-40501 9-40501 9-40507 9-40507 9-40507 9-40507 9-40507

9-40556 9-40557 9-40559 9-40558 9-40559 9-40559 9-40559 N/A 9-40558 9-40556 9-40557 9-40559 N/A 9-40559 9-40559 9-40559 9-40559 9-40559 9-40559 9-40559 9-40559 N/A 9-40559 N/A 9-40559 N/A 9-40559 N/A 9-40559 9-40559 N/A 9-40557 9-40559 9-40559 9-40559 N/A 9-40558 9-40556 9-40556 9-40558 9-40556 9-40556 9-40559 9-40559 9-40559 9-40559 9-40559

272

9-61423 9-61407 9-61407 9-61407 9-61407 9-61412 9-61407 9-61407 9-61413 9-61413 9-61413 9-61414 9-61413 9-61429 9-61429 9-61407 9-61407


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER EXHAUST SYSTEM APPLICATION CHART (CONTINUED)

Exh Elbow Gasket

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Exh Manifold Gasket N/A 9-61401 N/A 9-61401 9-61401 N/A 9-61401 9-61400 9-61400 9-61400 9-61400 9-61400 9-61400

N/A

N/A

9-61400

9-61413

N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A N/A

9-61400 9-61400 9-61400 9-61400 9-61400 9-61400 9-61400

9-61413 9-61413 9-61413 9-61413 9-61413 9-61413 9-61413

Model

CID

#Cyl

From

To

Serial # Range

Ending Serial

Port Manifold

Stbd Manifold

Exhaust Elbow

End Cap Front

End Cap Rear

MX 6.2L MPI Horizon MX 6.2L MPI Horizon MIE MX 6.2L MPI Horizon MIE MX 6.2L MPI MIE MX 6.2L MPI MIE MX 6.2L MPI MIE MX 6.2L Black Scorpion Ski 330 330 340 MIE w/B/W 340 MIE w/B/W 340 MIE w/B/W 370 TRS 454 Mag Alpha/Bravo/ EFI/Ski 454 Mag MPI/Horiz./MIE/Ski 7.4L/LX Bravo/MIE/MPI 7.4L EFI MIE 7.4L MIE w/B/W 7.4L MIE w/B/W 502 Mag Bravo/EFI/MPI 8.2L MIE/MPI

377 377 377 377 377 377 377 454 454 454 454 454 454

V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8 V8

2002 2002 2002 1999 2002 2002 2001 1982 1982 1981 1981 1981 1985

UP 2002 UP 2001 2002 UP 2003 1987 1987 1987 1987 1987 1987

0M600000 0M300000 0M600000 0L670000 0M300000 0M600000 0L670015 6083145 6083145 5889914 5889914 5889914 6721528

UP 0M316999 UP 0M299999 0M316999 UP 0M391599 0B816540 0B816540 0B788365 0B788365 0B788365 0B714586

9-40508 9-40507 9-40508 9-40507 9-40507 9-40508 9-40507 9-40506 9-40506 9-40506 9-40506 9-40506 9-40506

9-40508 9-40507 9-40508 9-40507 9-40507 9-40508 9-40507 9-40506 9-40506 9-40506 9-40506 9-40506 9-40506

N/A 9-40559 N/A 9-40559 9-40559 N/A 9-40559 9-40557 9-40559 N/A 9-40557 9-40559 9-40559

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

454

V8

1986

1996

0A398941

0K999999

9-40506

9-40506

9-40559

454 454 454 454 454 502 502

V8 V8 V8 V8 V8 V8 V8

1996 1988 1996 1988 1988 1990 1990

1997 2001 1997 1992 1992 2001 2001

0F802350 0B771113 0F874815 0B788366 0B788366 0C878221 0C878221

UP UP 0K999999 0D715493 0D715493 UP UP

9-40506 9-40506 9-40506 9-40506 9-40506 9-40506 9-40506

9-40506 9-40506 9-40506 9-40506 9-40506 9-40506 9-40506

9-40559 9-40559 N/A 9-40557 9-40557 9-40559 9-40559

N/A 9-61414 N/A 9-61413 9-61413 N/A 9-61413 9-61413 9-61413 9-61413 9-61413 9-61413 9-61414

PLEASURE CRAFT Ford Small Block 302 & 351 CID V-8

5 6 7

Also fits Small Block Chevy manifolds

9

8

10

3 1

2 4

Ref. No.

Mallory #

Description

OEM #

1

9-40800

Manifold - Fits both sides 302 & 351 CID V-8 - Use 9-40870 mounting kit

RO28001

2

9-40870

Mounting Kit, manifold - Includes 9-61420 gasket and mounting hardware

3

9-40872

Mounting Kit, Manifold (9-40811 Riser)

4

9-61420

Gasket, Manifold to cylinder head - Included in 9-40870 mounting kit

5

9-40810

Riser - 3” Outlet - Use 9-40870 mounting kit

RO29001

6

9-40811

Riser 31/2” Outlet - Use 4-40872 Mounting Kit

R029011

7

9-40871

Mounting Kit, Riser - Includes 9-65700 gasket and mounting hardware

8

9-65700

Gasket, Riser to manifold - Included in 9-40871

9

9-40545

Plug, pipe - 1/4” NPT

10

9-40546

Plug, pipe - 3/8” NPT

RM0002

273


INBOARD & STERNDRIVE COOLING SYSTEM PARTS OMC Model 160 with OMC risers 980020 or 980188 GM L6 250 CID 1

2 3

Ref. No.

Mallory #

Description

1

9-61416

Gasket, Manifold to cylinder head

OEM #

907932

2

9-40611

Riser - 3.375” outlet - 90° down angle

980020, 980188

3

9-65100

Gasket, Riser

908013

4

9-40545

Plug, pipe - 1/4” NPT

5

9-40546

Plug, pipe - 3/8” NPT

OMC GM 262 CID 4.3L V-6 1986-90 (non-vortec)

2

Exhaust Manifold Kit Replaces OMC 1986-90 One piece manifold/risers

1

5

3

4 Ref. No.

1

274

Mallory #

Description

OEM #

9-40600

Manifold Kit - Replaces OMC one piece manifold/risers in non-vortec 262 CID V-6 applications - Contains - 2 Manifolds, 2 risers, 2 ea upper and lower bellows hoses, along with all required installation hardware

7056, 7686

9-40612

Manifold only, replacement for above kit

none

9-40603

Riser only, replacement for above kit

none

2

9-40673

Mounting Kit - Includes gasket and hardware

none

3

9-65150

Gasket, Riser

none

4

9-72815

Tube, Exhaust

3852741

5

9-72806

Tube, Exhaust

912374


INBOARD & STERNDRIVE COOLING SYSTEM PARTS OMC Risers used on various Ford and GM applications

1

3

7

5

8

6

2 4 Ref. No.

Mallory #

Description

OEM #

1

9-40611

Riser - 3.375” outlet - 90° down angle

980188, 980020

2

9-65100

Gasket, Riser to manifold

908013

3

9-40610

Riser - 3.5” outlet - 60° down angle - Fits GM and Ford log style manifolds - Use 9-40670 mounting kit

909218, 982680, 909863

4

9-40670

Mounting Kit, Riser - Fits 9-40610 riser - Includes gasket and mounting hardware

5

9-40911

Riser - 4” outlet - 7° down angle - Fits GM and Ford center riser manifolds - Use 9-40672 mounting kit

6

9-40672

Mounting Kit, Riser - Fits 9-40611 riser - Includes gasket and mounting hardware

7

9-40545

Plug, pipe - 1/4” NPT

8

9-40546

Plug, pipe - 3/8” NPT

Exhaust Tubes on various Ford and GM applications

1

2

3

913784, 3855270, 3850456

4

Ref. No.

Mallory #

Description

OEM #

1

9-72814

Tube, Exhaust - Fits 2.5L 1986, 3.0L 1986-91, 4.3L 1990-91, 5.0 & 5.8L 1991, 5.7L 1986

3852741

2

9-72801

Tube, Exhaust - Fits 2.3L 1987-88, 4.3L 1987-89, 5.0 & 5.8L 1989-90, 5.7L 1986-91

3852742

3

9-72802

Tube, Exhaust - Fits 4.3L 1991, 5.0 & 5.8L 1991, 7.5L 1988-89, 5.7L 1990-91, all cone clutch 1990-91

3852696

4

9-72806

Tube, Exhaust - Fits 5.7 & 7.4L 1986 & later

912374

275


INBOARD & STERNDRIVE COOLING SYSTEM PARTS OMC 305 & 350 CID V-8 1979-1989

9

1

10

2

3 4 Port Side Shown

7

5

6

8

Ref. No.

Mallory #

Description

OEM #

1

9-40602

Manifold, Starboard - Fits 305 - 350 CID V-8 - Includes hose and clamp - Use 9-40671 mounting kit

909280, 912441

2

9-40601

Manifold, Port - Fits 305 - 350 CID V-8 - Includes hose and clamp - Use 9-40671 mounting kit

910144, 909279, 912442

3

9-42721

Hose Cap - 1.25” I.D.

909312, 908488

4

9-73104

Hose Clamp, Stainless steel - Fits 9-42721 hose cap

313851

5

9-40672

Mounting Kit, Manifold - Fits 9-60401 and 9-60402 manifolds - Includes 9-61401 gasket and mounting hardware

6

9-61401

Gasket, Manifold to cylinder head - Included in 9-40571 mounting kit

909314, 3852468

7

9-40610

Riser - 3” Exhaust outlet 60° down angle - Use 9-40670 mounting kit

909218, 982680, 909863

8

9-40670

Mounting Kit, Riser - Fits 9-40610 riser - Includes gasket and mounting hardware

9

9-40545

Plug, pipe - 1/4” NPT

10

9-40546

Plug, pipe - 3/8” NPT

OMC/VOLVO GM Small Block 305 & 350 CID V-8 Volvo - Center riser 1987 & Up OMC - Center riser 1990 & Up 10

6

8

7

9

11

5 1

2

4 3 Ref. No.

Mallory #

Description

OEM #

1

9-40902

Manifold - Fits both sides 305 - 350 CID V-8

914035, 3852374, 3852374-2

2

9-42720

Hose Cap - 1” I.D. (used on old-style manifolds)

909829, 3850476, 3852476

3

9-73100

Hose Clamp, Stainless steel - Fits 9-42720 hose cap (used on old-style manifolds)

912627, 385780, 3852692

4

9-40672

Mounting Kit, Manifold

5

9-61401

Gasket, Manifold to cylinder head

909314, 3852468

6

9-40911

Riser - 4” Exhaust outlet 7° down angle - Use 9-40672 mounting kit

913784, 3855270, 3850456, 3855270-9

7

9-40671

Mounting Kit, Riser - Fits 9-40911 riser - Includes gasket and mounting hardware

8

9-72802

Tube, Exhaust

3852741

9

9-72814

Tube, Exhaust

3852742

10

9-40545

Plug, pipe - 1/4” NPT

11

9-40546

Plug, pipe - 3/8” NPT

276


INBOARD & STERNDRIVE COOLING SYSTEM PARTS VOLVO AQ 120, 125, 131, 140, 145 & 151 BB 140, 145, 230 & 250 B20 2.3 & 2.5L

1 2

4

5

3 Ref. No.

Mallory #

Description

OEM #

1

9-40900

Manifold - Fits B20 2.3 & 2.5L - Use 9-40971 mounting kit

855387-7, 834438-4

2

9-40971

Mounting Kit, manifold - Includes 9-65801 gasket and mounting hardware

3

9-65801

Gasket, Manifold to cylinder head - Four pieces - Included in 9-40971 mounting kit

4

9-40545

Plug, pipe - 1/4” NPT

5

9-40546

Plug, pipe - 3/8” NPT

VOLVO

4

AQ & BB 200, 205, 211, 231, 225, 260, 271, 290, 311, 500, 501, 570, 571 & 572 GM Small Block 305 - 350 CID

6

5

1

7

8 2 3

Ref. No.

Mallory #

Description

OEM #

1

9-40901

Manifold - Fits both sides 305 - 350 CID V-8 - Use 9-40970 mounting kit

835804, 835805, 835806, 856883

Mounting Kit, manifold - Includes 9-61401 gasket and mounting hardware

2

9-40970

3

9-61401

Gasket, Manifold to cylinder head - Included in 9-40970 mounting kit

4

9-40910

Riser - 95mm (3.75”) Exhaust outlet - 30° down angle - Use 9-40972 mounting kit

5

9-40972

Mounting Kit, Riser - Includes 9-65800 gasket and mounting hardware

6

9-65800

Gasket, Riser to manifold - Included in 9-40972

7

9-40545

Plug, pipe - 1/4” NPT

8

9-40546

Plug, pipe - 3/8” NPT

855380, 855384, 856891, 856879

277


INBOARD & STERNDRIVE COOLING SYSTEM PARTS OSCO

3

Ford Small Block 221, 255, 260, 289, 302 & 351 CID V-8

1

4 2

5 Ref. No.

Mallory #

Description

1

9-40101

Manifold - Fits both sides 221, 255, 260, 289, 302 and 351 CID V-8

2

9-61420

Gasket, Manifold to cylinder head

3

9-40700

Riser - 3” Exhaust outlet - 10° down angle - Use 9-40770 mounting kit

4

9-40770

Mounting Kit, Riser and spacer - Fits 9-40700 riser

5

9-40545

Plug, pipe - 1/4” NPT

6

9-40546

Plug, pipe - 3/8” NPT

6

OSCO Cast iron elbow and hose kits

3”

3”

1 6”

2 6”

3”

3” Ref. No.

Mallory #

Description

1

9-40120

80° x 3” I.D.

2

9-40121

45° x 3” I.D.

ADAPTER PLATE KIT 181 CID 3.0L 4 Cylinder

1

Ref. No.

1

278

Mallory #

Description

9-40590

Adapter plate kit - Converts large intake port manifolds to small intake port heads - Includes adapter, gasket, and mounting hardware for Mercruiser manifolds.


INBOARD & STERNDRIVE COOLING SYSTEM PARTS WATER CIRCULATING PUMPS

Mallory Marine water circulating pumps are manufactured to the highest quality standards. All of our circulating pumps are bi-directional so one part number will fit both standard and opposite rotation engines. Compare our quality features to see why you should be using Mallory Marine water pumps. Features: • Meets all OEM dimensional specifications • High quality castings with premium coatings to resist corrosion • Marine grade brass impellers, fittings, and plugs • Stainless Steel backing plates (where applicable) • Highest quality seal available for extended service life. Our seal utilizes a carbon phenolic primary ring and nitrile billows to resist chemical and harsh conditions better than the competition • All mounting gaskets are included

9-42600 Pump, Water Circulating Replaces: OMC 984876 Fits: 2.3 L Ford

9-42601 Pump, Water Circulating Replaces: Mercruiser 883925, Volvo Fits: 8.1L BB GM, Merc 496 Mag & HO and MIE 8.1S & HO

9-42602 Pump, Water Circulating Replaces: Chrysler 3745985, 3619859, 3619542, 3004886 Fits: Chrysler Small Block 273, 318, 340, 360 cid

9-42603 Pump, Water Circulating Replaces: Chrysler 8619859, 3619452, 3745985, 9417905 Fits: Chrysler Big Block 361, 383, 400, 426, 440 cid

9-42604 Pump, Water Circulating Replaces: Mercruiser 850454-1, OMC 987447, Volvo 3855991, Crusader 30103, PCM RA057019 Fits: Big Block GM V-8 454 & 502 cid

9-42605 Pump, Water Circulating Replaces: Mercruiser 65142A1, 884727, 814755, 880817, OMC 984360, 986779, Volvo 3854017 Fits: GM inline 4 & 6 cyl.

9-42606 Pump, Water Circulating Replaces: Mercruiser 850399-1, OMC 985249, Volvo 3853850, Crusader 20318, 7142520, PCM RA057018 Fits: GM Small Block V-6 & V-8 283350 cid

9-42607 Pump, Water Circulating Replaces: Mercruiser 883885, OMC 982517, Volvo 3853796, PCM RA057004 Fits: Ford Small Block V-8 289, 302 & 351 cid

9-42608 Pump, Water Circulating Replaces: Indmar S556050, PCM RA057036 Fits: GM 6.0L

9-42720 Cap,plug off Replaces: OMC 909829, Volvo 3852476 Fits: 1” I.D. for 4.3 L – 8.2 L

9-42721 Cap, plug off Replaces: OMC 909830 Fits: 1 1/4” I.D. for V-8 models 1977-Up

279


INBOARD & STERNDRIVE COOLING SYSTEM PARTS IMPELLERS

9-45306 9-45306-10 (bulk pack) Impeller Replaces: Mercruiser 47-89984/ 47-89984T4 For: All Mercruiser #1 sterndrives s/n 0D494568 & Below

9-45307 9-45307-10 (Bulk Pkg 10) Impeller Replaces: Mercruiser 47-43026-2 For: All Mercruiser Alpha I Gen II sterndrives s/n 0D494569 & Above

9-45310 9-45310-10 (Bulk Pkg 10) Impeller Replaces: Mercruiser 47–862232A2 For: 2000 & newer MCM V-6 & V-8 w/brass sea wtr pump

9-45375 9-45375-10 (Bulk Pkg 10) Impeller Replaces: Mercruiser 47-59362T1

9-45280 Impeller Replaces: OMC 983895

9-45281 Impeller Replaces: OMC 379475 / 777130 For: Most OMC Stringer Drives

9-45282 Impeller Replaces: OMC 986465 Fits: Cobra 3.0 L

9-45700 Impeller Kit Replaces: Johnson Pump 09-45825

9-45701 Impeller Kit Replaces: Volvo 875808-8 / Johnson 09-801B / Jabsco 2877-0001, 45680001 / Oberdorfer B6620, 12 fins, includes key and gaskets

9-45702 Impeller Kit Replaces: Volvo 875808 / 3586497 / 3593659, Johnson Pump 09-1026B 6 fins, incldes pin & gaskets

9-45703 Impeller Kit Replaces: Volvo 875811-2, 3855546 / Johnson Pump 09-1027B, 9-1027B-9 / Jabsco 1210-0003, 12 fins, 12 splines

9-45704 Impeller Kit Replaces: Johnson Pump 09-812B / Jabsco13554-0001 Dia. 2 1/4” Side Width 1 15/16”

9-45707 9-45707-10 (Bulk Pkg 10)

9-45705 Water Pump Repair Kit Replaces: Volvo 875574-6 Fits: AQ120B, 125A,B, 131A, 140A, 145A, B, 151A, B

9-45709 Impeller Kit Replaces: Johnson Pump 09-808B /Jabsco 22405-001/ Volvo 833775, 875583 Fits: F35B Pumps

280

9-45706 Impeller Kit – Neoprene Replaces: Sherwood / Jabsco 10615K / 18948-0001 Fits: Chrysler/Crusader

9-45710 Impeller Kit Replaces: Volvo 875593,87706/ Johnson Pump 09-1028B /Jabsco 17937-0001 Sherwood 18200, Oberdorfer C7441 Fits: F7B Pumps

Impeller Replaces: Chrysler 9959/ Crusader 22212/ Jabsco 18838-0001/ Oberdorfer 132-0317/ OMC 3854286/PCM RP061015/ Sherwood 9959/Volvo 835512 3854286 Fits: Sherwood/Jabsco pumps

9-45711 Impeller Replaces: Johnson Pump 09-819B /Jabsco 836-0001, 17935-0001/ Volvo 875736 / Oberdoreer 7054 Fits: Johnson F8B pumps/ Jabsco

9-45708 Impeller Replaces: Chrysler 10615/ Crusader 20300, 20310/ Jabsco 18948-0001/ Oberdorfer 8922/PCM RP061017/ Sherwood 10615/Volvo835874 Fits: Sherwood/Jabsco pumps

9-45712 Impeller Replaces: Johnson Pump/ Jabsco 09-814B/2176-0001, 17636-001 Fits: F9B-9 Pump

See page 282-284 for application charts

9-45713 Impeller Replaces: Johnson Pump/ Jabsco 09-810B/18653-0001 Fits: F4B Pump


INBOARD & STERNDRIVE COOLING SYSTEM PARTS WATER PUMP KITS & COMPONENTS

!

NEW

9-45714 Impeller Replaces: Johnson Pump 09-821B Fits: F75B Pump

9-45715 Impeller Kit Replaces: Volvo/Jabsco 875736-1/ 836-0001 Fits: Johnson F8B pumps / Jabsco

9-45800 Water Pump F6B-9 Replaces: Pleasure Craft RA057023 / Indmar 665011 / Volvo 841640 / Johnson Pump 10-24228-1 Uses Mallory impeller repair kit 9-45703

9-48305 Water Pump Kit, Upper Replaces: Mercruiser 46-96148A8 / 46-57234A3 For: #1 units w/o flush plug except MR/Alpha I

9-48307 Water Pump Kit Replaces: Mercruiser 46-96148A8 / 46-44292A5 For: MR/Alpha I

9-48316 Water Pump Service Kit (wo/hsp.) Replaces: Mercruiser 47-59362T6 Fits: Bravo 1 piece plastic hsg.

9-48315 Water Pump Kit Replaces: Mercruiser 817275T4 Fits: Gen II & Lower s/n D469859-Up

9-45283 Impeller Repair Kit Replaces: OMC 911704+911702+ 9-45280+911703+943500 Fits: Cobra

9-45716 Impeller Replaces: 10077K Fits: Sherwood Pumps

9-45717 Impeller Replaces: Sherwood 9979 Fits: L9960/T11165/T11166

9-45718 Impeller Replaces: PCM/Crusader RP061022 Fits: 2003 & Up 5.0L, 5.7L & 6.0L w/ serpentine belt

9-48308 Water Pump Kit Replaces: Mercruiser For: #1 units w/flush plug

9-48350 Water Pump Kit, One Piece Housing Replaces: Mercruiser 46-807151A14 Fits: Bravo & Inboard Applications

9-45284 Impeller Repair Kit Replaces: OMC Fits: Stringer drive

9-45285 Kit, Water Pump w/hsg Replaces: OMC 911704+911702+ 9-45280+911703+943500+9-43200 Fits: Cobra

9-45286 Water Pump Kit Replaces: OMC 983218 Fits: Stringer drive

9-43211 Water Pump Housing Replaces: Mercury 46-96148T1 For: All Mercruiser #1 sterndrives s/n 0D494568 & Below

9-43306 Water Pump Base Replaces: Mercury 46-57234A1 Fits: Mercruiser units w/o flush plug

9-43308 Water Pump Base Replaces: Mercruiser 46-44292A3 Fits: MR/Alpha I

9-43309 Water Pump Base Replaces: Mercury 46-48748A1 Fits: Mercruiser units w/flush plug

9-43604 Water Pump Housing Seal Replaces: Mercury 26-38970 Fits: OB & Sterndrive

9-43623 Water Tube Guide Replaces: Mercury 23-29804 Fits: MC-1, R, MR, Alpha I

9-43628 Face Seal & Tool Replaces: Mercruiser 26-816575A2 Fits: Alpha I Gen II

See page 282-284 for application charts

281


INBOARD & STERNDRIVE COOLING SYSTEM PARTS WATER PUMP COMPONENTS

9-43629 Rubber Washer Replaces: Mercury 12-49221-1 Fits: OB & Sterndrive plastic flush screw

9-43702 Impeller Key Replaces: Mercruiser 28-56654 Fits: MC-1, R, MR, Alpha I

9-43720 Impeller Key Replaces: Mercruiser 28-43037 Fits: Alpha 1 Gen II 1991-Up

9-78110 Bushing, Water Pump Hsg Replaces: Mercruiser 816597A1 Fits: Alpha 1 Gen II 1991-Up

9-43502 Stainless Steel Cup Replaces: Mercury 48752

9-43400 Wear Plate Replaces: Mercruiser 32435 For: All #1 sterndrives s/n 0D494568 & Below

9-43413 Impeller Plate Replaces: Mercruiser 817276-1 Fits: Alpha 1 Gen II S/N D494569-Up

9-43220 Bearing, Water Pump Asm Shaft Replaces: Mercruiser 30-72961 Fits: Bravo

9-78118 Nut Replaces: Mercruiser 817276-1 Thread Size: 5/16” X 24

9-78128 Screw Replaces: Mercruiser 10-816928

9-78131 Screw Replaces: Mercruiser 10-96411

9-78138 Washer Replaces: Mercruiser 12-36001

9-43200 Housing, Water Pump Replaces: OMC 984744 Fits: Cobra

9-43201 Housing, Water Pump Replaces: OMC 983298 Fits: Stringer Drives

9-43401 Plate, Impeller Replaces: OMC 313176 Fits: Stringer Drives

9-43500 Stainless Steel Cup Replaces: OMC911844 Fits: Cobra

MERCRUISER IMPELLER APPLICATIONS

282

Model/HP

S/N

Impeller

Water Pump Kit

MC-1units w/plastic flush plug

2495186 - 2763441

9-45306

9-48308

MC-1units w/o plastic flush plug

2763442 - 6854392

9-45306

9-48305

MR/Alpha I

6854393 - D4698578

9-45306

9-48307

Alpha I Gen II

D469859 & up

9-45307

Bravo I, II, III (models w/o block drain feature)

B664190 & Up

9-45375

9-48350

Bravo I, II, III (models w/ block drain feature)

M100001 & Up

9-45310

Inboards (models w/o block drain feature)

All

9-45375

9-48350

Inboards (models w/ block drain feature)

All

9-45310


INBOARD & STERNDRIVE COOLING SYSTEM PARTS OMC IMPELLER APPLICATIONS Model/HP

Year

Impeller #

100

1972-73

9-45281

110 (w/heavy duty pump)

1964

9-45281

120 (w/heavy duty pump)

1965-67

9-45281

120

1968-84

9-45281

140

1973-84

9-45281

150

1964-66

9-45281

155

1967-72

9-45281

165

1972-76

9-45281

170

1974

9-45281

175

1975-77

9-45281

185

1967-76, 1978-84

9-45281

190

1974-77

9-45281

200

1966-68, 1979-84

9-45281

210

1968-72

9-45281

215

1971

9-45281

225

1972-76, 1978

9-45281

230

1975-76, 1979-81

9-45281

235

1971,1975-77

9-45281

240

1978

9-45281

245

1972-75

9-45281

250

1970-74, 1979

9-45281

260

1975-76, 1979-84

9-45281

305

1977-78

9-45281

350

1977-78

9-45281

454

1977

9-45281

2.3 L Cobra *

1987-90

9-45282

2.5 L Cobra *

1986

9-45280

3.0 L Cobra *

1986-92

9-45280

4.3 L Cobra *

1986-92

9-45280

5.0 L Cobra *

1986-92

9-45280

5.7 L Cobra *

1986-92

9-45280

5.8 L Cobra *

1986-92

9-45280

7.5 L Cobra *

1987

9-45280

* except models with short impeller

VOLVO GASOLINE IMPELLER APPLICATIONS Model/HP

Impeller #

Model/HP

Impeller #

AQ 60F

9-45702

AQ175A

9-45703

AQ 90, 95, 95A, 110, 120

9-45702

AQ190A

9-45703

AQ115A, B

9-45702

AQ200B, C

9-45707

AQ120B, AQ125A, B

9-45701

AQ200D, F

9-45703

AQ130A, B, C, D

9-45702

AQ205

9-45703

AQ131A, B, C, D

9-45701

AQ211A

9-45703

AQ140A, 145A, B

9-45701

AQ225B, C

9-45707

AQ151A, B, C

9-45701

AQ231A, B,

9-45703

AQ165A, AQ170A, B, C

9-45701

AQ240A

9-45708

9-45701

AQ255 B

9-45703

AQ171A, C

283


INBOARD & STERNDRIVE COOLING SYSTEM PARTS VOLVO GASOLINE IMPELLER APPLICATIONS (CONTINUED) Model/HP

Impeller #

Model/HP

Impeller #

AQ260A

9-45703

501A, B

9-45703

AQ271A, B, C, D

9-45703

570A, 572A, 570A/MS 4A

9-45703

AQ280A, AQ290A

9-45703

571A

9-45703

AQ311A, B

9-45703

3.0 GL, 3.0 GS

9-45707

MB10A, MB18F

9-45702

4.3 GL, 4.3GS

9-45703 (S) 9-45707

BB 30

9-45702

4.3 GL, 4.3GS

BB 100

9-45702

4.3Gi

9-45703

MB 18, 18F

9-45702

5.0 FL, 5.0 Fi,

9-45703 (S)

MB20A, B, C

9-45702

5.0 FL, 5.0 Fi,

9-45707

BB115A, B, C

9-45702

5.7Gi

9-45703 (S)

BB140A, 145A

9-45701

5.7Gi

9-45707

BB165A, 170A, B, C

9-45701

5.8 FL, 5.8Fi, 5.8 FSi

9-45703 (S)

BB225A, B, C

9-45703

5.8 FL, 5.8Fi, 5.8 FSi

9-45707

BB231A

9-45703

7.4 GL

9-45703 (MD)

BB260A, B, C, BB261A

9-45703

7.4 GL

9-45707

230A, B, 250A, B, 251A

9-45701

7.4 Gi, 7.4 GSi

9-45703

430A, B 431B

9-45703

8.2GL, 8.2GSi

9-45703 (S)

432A, 434A

9-45703

8.2GL, 8.2GSi

9-45707

500A, B

9-45703

VOLVO DIESEL IMPELLER APPLICATIONS Model/HP

Impeller #

MD3B

9-45702

2001, B

9-45709

MD5 A, B, C

9-45709

2002, B

9-45709

MD6 A

9-45709

2003, B

9-45709

MD6 B

9-45709

2003T, TB

9-45703

MD7 A, B

9-45709

AD 31A, B, D, XD, P, L-A

9-45710

MD11, D

9-45709

AD41 A, B, D

9-45710

MD17C, D

9-45702

AQD21A, B (s/n 103386 & below)

9-45703

MD21A, B (s/n 103386 & below)

9-45703

AQD21A, B (s/n 103387 & up)

9-45701

MD21A, B (s/n 103387 & up)

9-45701

AQAD 30A, 31A

9-45710

MD22A, 22, L-A

9-45703

AQD32 A

9-45710

MD30 A, MD 31 A, MD32 A

9-45710

AQD40 A

9-45710

MD40 A

9-45710

AQAD 40A, B

9-45710

TMD22A

9-45703

AQD41 A

9-45710

TMD 30 A

9-45710

AQAD 41 A

9-45710

TAMD 30 A

9-45710

D41 A, B, D, L-A

9-45710

TMD 31 A, B, D, L-A

9-45710

KAD 42 A, B, P-A

9-45710

TAMD 31 B, D, P, L, M-A

9-45710

KAMD 42 A, B, P-A

9-45710

TMD 40 A, B, C

9-45710

MD2010C,D

9-45702

TAMD 40 A, B

9-45710

MD2020C,D

9-45702

TMD 41 A, B, D, L-A

9-45710

MD2030A, B, C, D

9-45702

TAMD 41 B, D, P, L, M, H-A

9-45710

MD2040A, B, C, D

9-45702

YANMAR DIESEL IMPELLER APPLICATIONS

284

Model/HP

Impeller #

3JH2-E, TE, 4JH(2)-E, TE, THE, DTE, UTE

9-45703

4LH-TE, THE, DTE, STE

9-45710

6LYA-UTE, STE

9-45714

2003T, TB

9-45703


INBOARD & STERNDRIVE COOLING SYSTEM PARTS THERMOSTATS Proper cooling system operation is critical to achieve smooth engine idle and maximum fuel efficiency. Mallory Marine Thermostats are designed to provide superior reliability and performance in marine applications.

• Superior corrosion resistance from our bi-metal marine grade stainless steel and brass designs • Accurate temperature ranges for marine engines to assure proper cooling system performance

9-43001 Thermostat Replaces: Mercruiser 99155A1 160 degree Fits: 470/488/3.7L models s/n 6218037 & Up

9-43002 Thermostat Replaces: Mercruiser 807252T2 / Crusader 97895 160 degree Fits: Merc 1987 & newer GM engines w/standard cooling & 160 degree thermostat

9-43003 Thermostat Kit Replaces: Volvo 875780 75 C

9-43004 Thermostat Replaces: Volvo 876305 60 C

9-43005 Thermostat Kit Replaces: Volvo 875791 55 C

9-43006 Thermostat Kit Replaces: Volvo 875784 74 C

9-43007 Thermostat Kit Replaces: Volvo 875791 60 C

9-43008 Thermostat Kit Replaces: Volvo 875787, 3831425 76 C

9-43009 Thermostat Kit Replaces: Volvo 875788, 3831426 70 C

9-43010 Thermostat Kit Replaces: Volvo 875580 82 C

9-43011 Thermostat Kit Replaces: Volvo 875795 74 C

9-43012 Thermostat Kit Replaces: Volvo 875785 71 C

9-43013 Thermostat Replaces: Mercruiser 807252T1 / Chrysler 4142885 / Crusader 96319 / Pleasurecraft R026002E 140 degree Fits: Merc 60/80/110/120 w/alum. Manifold, 140/150/160 in-line 6cyl. GM V-6, V-8 engines up to 1995 w/2 pc thermostat hsgs, and Ford V-8

9-43015 Thermostat Replaces: Mercruiser 864493 170 degree Fits: MCM 4.3L MPI, 5.0L MPI, & MX 6.2L w/dry joint exhaust & closed cooling

9-43016 Thermostat Replaces: Mercruiser 99155-1 160 degree 1998 & newer V-6 & V-8 w/closed cooling

9-43000 Thermostat Replaces: Mercruiser 76270T / Crusader 96358 160 degree Fits: 470/485 models s/n 6218036 & below

See page 286-293 for application guide

285


INBOARD & STERNDRIVE COOLING SYSTEM PARTS

9-43017 Thermostat Replaces: Mercruiser 863358 160 degree Fits: 496 magnum & HO , 8.1L MIE & HO

9-43018 Thermostat Kit Replaces: VOLVO 875781-7, 876097 60 C

9-43020 Thermostat Kit Mercruiser 59078 140 degree

9-43021 Thermostat Replaces: OMC 383307 160 degree

9-43024 Thermostat Replaces: Mercruiser 47594 143 degree Fits: MCM GM in-line 6 cyl.

9-43026 Thermostat Replaces: Volvo 3853983, OMC Fits: late model 7.4L & 8.2L 140 degree ( 60C )

9-43028 Thermostat Replaces: Volvo 3856961, OMC 160 degree ( 71C ) Fits: late model 4.3L - 8.2L

9-43033 Thermostat & Housing Assembly Replaces: Indmar S986110 , PCM Fits: GM 6.0L

9-43100 Thermostat Kit 160 degree Fits: Mercruiser

9-43150 Thermostat Kit Replaces: Mercruiser For: Many w/old design housing and 142Ëš t-stat

9-43151 Thermostat Kit Replaces: Mercruiser 807252Q3 For: 1982&older Ford/GM eng. w/std cooling/1996& older hi-perf. w/clsd cooling

9-43152 Thermostat Kit Contains: Mercruiser 27-90556, 27-47510, 27-60208, 27-48818-1, 59137 For: 3.7L 4 cyl.

9-43153 Thermostat Kit Replaces: Mercruiser 59078T 3 For: Gm inline 4 & 6 cyl.

9-43154 Thermostat Kit Replaces: Crusader 97361 / PCM RP026002E For: CH190/220/270/350

9-43156 Thermostat Kit Replaces: OMC For: Most OMC up to 1988

9-43157 Thermostat Kit Replaces: Mercruiser 807252Q5 For: 1987 & newer GM engines w/160 t-stat & standard cooling

CHRYSLER THERMOSTAT APPLICATIONS Model

Years

OEM #

Temp. OF

Part #

All V-8 models w/Rochester Carb.

1986-present

4142885

140

9-43013

All V-8 models w/Rochester Carb.

1986-present

4147225

160

9-43000

286

See page 286-293 for application guide


INBOARD & STERNDRIVE COOLING SYSTEM PARTS CRUSADER THERMOSTAT APPLICATIONS Model

CID

OEM #

Temp. Deg. (F)

Thermosat Part #

Thermostat Kit #

165

229

96358

160

9-43000

CH190, 220

305

96319

142

9-43013

CH190, 220

305

96358

160

9-43000

270

350

96319

142

9-43013

270

350

96358

160

9-43000

350

454

96319

142

9-43013

350

454

96358

160

9-43000

97895

160

9-43003

9-43154

9-43154

9-43154

PCM THERMOSTAT APPLICATIONS Model

CID

OEM #

Temp. Deg. (F)

Thermosat Part #

Thermostat Kit #

Ford V-8

302 / 351

R026002E

142

9-43013

9-43154

GM V-8

6.0L

S986110

160

9-43033

MERCRUISER THERMOSTAT APPLICATIONS Models

Year

Cyl

Serial #

Thermostat Part #

Temp. Deg. (F)

Thermostat Kit #

60

1965-68

L4 / 68

1887079-2049044

9-43013

140

80

1966-69

L4 / 80

2049045-2851423

9-43013

140

90

1970-72

L4 / 96

2851424-3226957

9-43024

143

110

1963-66

L4 / 153

1537370-2044033

9-43013

140

120

1964-72

L4 / 153

1666601-3377340

9-43013

140

120 / 2.5L

1968-89

L4 / 153

2324347-0C853255

9-43020

140

9-43153

140 / 3.0L

1968-89

L4 / 181

2508261-0C856558

9-43020

140

9-43153

3.0L w/closed cooling

1990-94

L4 / 181

0C856559-0F603999

9-43013

140

9-43157

3.0L

1990-94

L4 / 181

0C856559-0F603999

9-43020

140

9-43153

3.0L w/closed cooling

1998-Up

L4 / 181

0L010042 & Up

9-43013

140

9-43157

3.0L

1998-2000

L4 / 181

0L010042-0L340999

9-43020

140

9-43153

3.0L w/standard cooling

2000-Up

L4 / 181

0L341000 & Up

9-43013

140

9-43157

3.0LX

1990-97

L4 / 181

0C856559-0K999999

9-43020

140

9-43153

3.0LX w/closed cooling

1990-97

L4 / 181

0C856559-0K999999

9-43013

140

9-43157

165

1987

L4 / 224

0B434941-0B774251

9-43001

160

170

1985-86

L4 / 224

6916779-0B434940

9-43001

160

180

1987

L4 / 224

0B436391-0B775248

9-43001

160

190

1985-86

L4 / 224

6916779-0B436390

9-43001

160

3.7L

1988-89

L4 / 224

0B774252 & Up

9-43001

160

3.7LX

1988-89

L4 / 224

0B775249 & Up

9-43001

160

470 MCM / MIE

1976-82

L4 / 224

4208730-6218036

9-43000

160

470

1976-84

L4 / 224

6218037-6916778

9-43001

160

485

1980-82

L4 / 224

5685394-6218036

9-43000

160

488

1983-84

L4 / 224

6710297-6916778

9-43001

160

140

1963

L6 / 194

1538930-1725960

9-43013

140

150

1964-66

L6 / 230

1666495-2048046

9-43013

140

160

1967-69

L6 / 250

2048022-2770031

9-43013

140

160

1968-69

L6 / 250

2326096-2770031

9-43024

143

287


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER THERMOSTAT APPLICATIONS Models

Year

Cyl

(CONTINUED)

Serial #

Thermostat Part #

Temp. Deg. (F)

Thermostat Kit #

165

1970-81

L6 / 250

2770032-5813433

9-43020

140

9-43153

200

1969

L6 / 292

2453769-2712072

9-43024

143

185

1983-84

V-6 / 229

6330183-6919655

9-43013

140

9-43150

175

1987

V-6 / 262

0B527955-0B773242

9-43013

140

9-43150

185

1985-86

V-6 / 262

0A331455-0B527954

9-43013

140

9-43150

205

1985-1987

V-6 / 262

0B527955-0B775129

9-43013

140

9-43150

262 Mag EFI

1996-97

V-6 / 262

0F803800-0K999999

9-43002

160

9-43157

4.3L

1987-95

V-6 / 262

0B773243-0F601126

9-43013

140

9-43150

4.3L w/closed cooling

1993-Up

V-6 / 262

0F000878 & Up

9-43001

160

4.3L

1996-Up

V-6 / 262

0F601127 & Up

9-43002

160

9-43157

4.3L EFI w/closed cooling

1998-2001

V-6 / 262

0L012009-0M299999

9-43016

160

4.3L EFI

1998-2001

V-6 / 262

0L012009-0M299999

9-43002

160

9-43157

4.3L MPI

2001-Up

V-6 / 262

0M300000 & Up

9-43002

160

9-43157

4.3L MPI w/closed cooling

2001-Up

V-6 / 262

0M300000 & Up

9-43016

160

4.3L MPI

2002-Up

V-6 / 262

0M615000 & Up

9-43015

170

4.3LH

1998-2002

V-6 / 262

0L010044-0M614999

9-43002

160

9-43157

4.3LH w/closed cooling

1998-2002

V-6 / 262

0L010044-0M614999

9-43016

160

4.3LX

1988-95

V-6 / 262

0B775130-0F601126

9-43013

140

4.3LX w/closed cooling

1993-97

V-6 / 262

0F001220-0K999999

9-43016

160

4.3LX

1996-97

V-6 / 262

0F601127-0K999999

9-43002

160

9-43157

4.3LXH

1996-97

V-6 / 262

0F803114-0K999999

9-43002

160

9-43157

4.3LXH w/closed cooling

1996-97

V-6 / 262

0F803114-0K999999

9-43016

160

190

1963-64

V-8 / 283

1564539-1730903

9-43013

140

215 MCM & MIE (Ford)

1970

V-8 / 302

2781153-3040410

9-43013

140

215 MCM & MIE (Ford)

1971-72

V-8 / 302

3040411-3563181

9-43013

140

9-43151

225 MCM & MIE (Ford)

1973-74

V-8 / 302

3385721-4176999

9-43013

140

9-43151

888,188 (Ford)

1971-77

V-8 / 302

3108723-4887829

9-43013

140

9-43151

233 MCM & MIE (Ford)

1975-77

V-8 / 351

4173000-4902304

9-43013

140

9-43151

255 MCM & MIE (Ford)

1973-74

V-8 / 351

3385721-4166999

9-43013

140

9-43151

198 MIE

1977

V-8 / 305

4776402-4931099

9-43013

140

9-43151

898

1977-82

V-8 / 305

4762210-6217461

9-43013

140

9-43151

898

1983-84

V-8 / 305

6218462-6899057

9-43013

140

9-43150

200

1985-87

V-8 / 305

6899058-0B774444

9-43013

140

9-43150

228

1977-82

V-8 / 305

4765100-6218461

9-43013

140

9-43151

228

1982-84

V-8 / 305

6218462-6899268

9-43013

140

9-43150

228 MIE

1977-80

V-8 / 305

4765100-5907057

9-43013

140

9-43151

230

1985-87

V-8 / 305

6899269-0B773739

9-43013

140

9-43150

230 MIE

1981-87

V-8 / 305

5907058-0B78151

9-43013

140

9-43150

5.0L

1988-95

V-8 / 305

0B774445-0F600999

9-43013

140

9-43150

5.0L (w/design III t-stat hsg)

1988-95

V-8 / 305

0B774445-0F600999

9-43002

160

9-43157

5.0L (Gen +) w/closed cooling

1998-Up

V-8 / 305

0L015751 & Up

9-43016

160

5.0L (Gen +) w/closed cooling & dry exh.

1998-Up

V-8 / 305

0L015751 & Up

9-43015

170

5.0L (Gen +)

2002-Up

V-8 / 305

0M600000 & Up

9-43002

160

9-43157

5.0L EFI w/closed cooling

1998-2001

V-8 / 305

0L012502-0L299999

9-43016

160

5.0L EFI

1998-2001

V-8 / 305

0L012502-0L299999

9-43002

160

9-43157

288


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER THERMOSTAT APPLICATIONS

(CONTINUED)

Models

Year

Cyl

Serial #

Thermostat Part #

Temp. Deg. (F)

Thermostat Kit #

5.0L MIE

1988

V-8 / 305

0B788152-0C396832

9-43013

140

9-43150

5.0L MIE w/closed cooling

1988

V-8 / 305

0B788152-0C396832

9-43013

140

9-43151

5.0L MPI w/closed cooling

2001-2002

V-8 / 305

0M300000-0M599999

9-43016

160

5.0L MPI w/closed cooling & dry ehx.

2001-Up

V-8 / 305

0M600000 & Up

9-43015

170

5.0L MPI w/standard cooling

2001-Up

V-8 / 305

0M300000 & Up

9-43002

160

9-43157

5.0LX

1988-95

V-8 / 305

5907058-0F600999

9-43013

140

9-43150

5.0LX

1988-95

V-8 / 305

5907058-0F600999

9-43002

160

9-43157

225

1963-69

V-8 / 327

1539620-2694014

9-43013

140

250 MCM & MIE

1968-69

V-8 / 327

2314301-2639854

9-43013

140

9-43151

250

1977

V-8 / 350

4768000-4908849

9-43013

140

9-43151

255 MCM & MIE

1975-80

V-8 / 350

4175500-5907057

9-43013

140

9-43151

260

1978-82

V-8 / 350

4908850-6218461

9-43013

140

9-43151

260

1982-87

V-8 / 350

6218462-0B788151

9-43013

140

9-43150

260 MIE

1981-87

V-8 / 350

5907058-0B788151

9-43013

140

9-43150

260 MIE w/closed cooling

1981-87

V-8 / 350

5907058-0B788151

9-43013

140

9-43151

270 MCM & MIE

1969-72

V-8 / 350

2851074-3385720

9-43013

140

9-43151

280 TRS

1975-76

V-8 / 350

4176250-4771099

9-43013

140

9-43151

300

1985-86

V-8 / 350

6668677-0B430367

9-43013

140

9-43150

320 EFI

1987-89

V-8 / 350

0A543604-0C622418

9-43013

140

9-43151

350 Mag

1986-95

V-8 / 350

0A635178-0F600999

9-43013

140

9-43150

350 Mag, EFI, MPI, Ski

1987-97

V-8 / 350

0B525982-0K999999

9-43002

160

9-43157

350 Mag MPI

1988-2002

V-8 / 350

0L010019-0M599999

9-43016

160

350 Mag MPI

1988-2004

V-8 / 350

0L010019 & Up

9-43002

160

9-43157

350 Mag MPI

2002-2004

V-8 / 350

0M600000 & Up

9-43015

170

350 Mag MPI Horizon

2001-2003

V-8 / 350

0M300000-0M599999

9-43016

160

350 Mag MPI Horizon

2001-Up

V-8 / 350

0M600000 & Up

9-43015

170

350 Mag MPI Horizon MIE

1999-Up

V-8 / 350

0L304700 & Up

9-43016

160

350 Mag MPI MIE

1988-Up

V-8 / 350

0L002008 & Up

9-43016

160

350 Mag MPI MIE

1988-Up

V-8 / 350

0L002008& Up

9-43002

160

9-43157

350 Mag MPI Ski

1995-Up

V-8 / 350

0F350583-0M299999

9-43002

160

9-43157

350 Mag Ski

1991-96

V-8 / 350

0D505450-0K040399

9-43013

140

9-43150

350 Mag Ski

1991-97

V-8 / 350

0D505450-0K999999

9-43002

160

9-43157

5.7L

1988-95

V-8 / 350

0B773305-0F600999

9-43013

140

9-43150

5.7L

1988-97

V-8 / 350

0B773305-0K999999

9-43002

160

9-43157

5.7L

1997

V-8 / 350

0K001527-0K999999

9-43016

160

5.7L (Gen+)

1998-Up

V-8 / 350

0L010037 & Up

9-43016

160

5.7L (Gen+)

2002-Up

V-8 / 350

0M600000 & Up

9-43015

170

5.7L (Gen+)

2002-Up

V-8 / 350

0M600000 & Up

9-43002

160

5.7L EFI

1995-2001

V-8 / 350

0F225560-0M299999

9-43002

160

9-43157

5.7L EFI

1997-2001

V-8 / 350

0K001506-0M299999

9-43016

160

5.7L EFI MIE (Gen +)

1997

V-8 / 350

0K040300-0K999999

9-43016

160

5.7L EFI MIE (Gen +)

1997

V-8 / 350

0K040300-0K999999

9-43002

160

9-43157

5.7L MIE

1988-95

V-8 / 350

0B788152-0F600999

9-43013

140

9-43150

5.7L MIE

1988-Up

V-8 / 350

0B788152 & Up

9-43002

160

9-43157

5.7L MIE

1997-Up

V-8 / 350

0K040307 & Up

9-43016

160

289


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER THERMOSTAT APPLICATIONS Cyl

(CONTINUED)

Models

Year

Serial #

Thermostat Part #

Temp. Deg. (F)

Thermostat Kit #

5.7L MIE

2002-Up

V-8 / 350

0M317000 & Up

9-43015

170

5.7L Ski

1985-95

V-8 / 350

0A338533-0F775199

9-43013

140

9-43150

5.7L Ski

1996-Up

V-8 / 350

0F775200 & Up

9-43002

160

9-43157

5.7 LX & Bravo EFI

1995-97

V-8 / 350

0F601000-0K999999

9-43002

160

9-43157

5.7 LX & Bravo EFI

1997

V-8 / 350

0K001506-0K999999

9-43016

160

377 Scorpion MCM

1999-2000

V-8 / 377

0L416146 & UP

9-43013

140

377 Scorpion MCM

1997-98

V-8 / 377

0K000656 & UP

9-43002

160

9-43157

MX 6.2L MPI w/closed cooling

2000-Up

V-8 / 377

0L680003 & Up

9-43016

160

MX 6.2L MPI

2001-Up

V-8 / 377

0L680003 & Up

9-43002

160

9-43157

MX 6.2L MPI w/closed cooling

2002-Up

V-8 / 377

0M600000 & Up

9-43015

170

MX 6.2L MPI Horizon w/ closed cooling

2001-2002

V-8 / 377

0M300000-0M599999

9-43016

160

MX 6.2L MPI Horizon w/ closed cooling

2002-Up

V-8 / 377

0M600000 & UP

9-43015

170

MX 6.2L MPI MIE & Horizon MIE

2001-Up

V-8 / 377

0M300000 & UP

9-43016

160

MX 6.2L MPI MIE

2001-Up

V-8 / 377

0M300000 & UP

9-43002

160

9-43157

325 MCM & MIE

1969-72

V-8 / 454

2278747-3780449

9-43013

140

9-43151

330 MIE

1977-81

V-8 / 454

4623115-6083144

9-43013

140

9-43151

330 MIE w/closed cooling

1982-87

V-8 / 454

6083145-0B816540

9-43013

140

9-43151

330 MIE w/standard cooling

1982-87

V-8 / 454

6083145-0B816540

9-43013

140

9-43150

340 MIE w/closed cooling

1981-87

V-8 / 454

5889914-0B788365

9-43013

140

9-43151

340 MIE w/standard cooling

1981-87

V-8 / 454

5889914-0B788365

9-43013

140

9-43150

350 MIE

1974-76

V-8 / 454

3780450-4623109

9-43013

140

9-43151

370

1978-85

V-8 / 454

4179554-6721527

9-43013

140

9-43151

370

1985-87

V-8 / 454

6721528-0B714586

9-43013

140

9-43150

400

1980-86

V-8 / 454

4179554-0B457644

9-43013

140

9-43151

420

1987-89

V-8 / 454

0A398941-0B622418

9-43013

140

9-43151

425

1990-93

V-8 / 454

0A398941-0D937011

9-43013

140

440

1983-86

V-8 / 454

4179554-0B485220

9-43013

140

9-43151

450

1995-96

V-8 / 454

0F347100-0F347277

9-43013

140

525

1991-97

V-8 / 454

0D456000 & Up

9-43013

140

454 Mag Alpha/Bravo

1986-94

V-8 / 454

0A631894-0F304999

9-43013

140

9-43150

454 Mag Bravo

1995-97

V-8 / 454

0F305000-0K999999

9-43002

160

9-43157

454 Mag EFI & EFI Ski

1995-97

V-8 / 454

0F115700-0K999999

9-43002

160

9-43157

454 Mag MPI

1996-2001

V-8 / 454

0F802350-0M249999

9-43016

160

454 Mag MPI Horizon MIE

1998-2001

V-8 / 454

0L002200-0L674000

9-43016

160

454 Mag MPI Ski

1996-97

V-8 / 454

0F820100-0K999999

9-43016

160

525 SC

1991-99

V-8 / 454

0D456000-0L415623

9-43013

140

9-43150

7.4L

1988-94

V-8 / 454

0B771113-0F351999

9-43013

140

9-43150

7.4L, 7.4L EFI MIE

1995-97

V-8 / 454

0F352000-0K999999

9-43002

160

9-43157

7.4L EFI MIE

1996-97

V-8 / 454

0F874815-0K999999

9-43016

160

290

7.4L MIE

1988-94

V-8 / 454

0B788366-0F349999

9-43013

140

9-43150

7.4L MIE

1989-97

V-8 / 454

0D715494-0K999999

9-43002

160

9-43157

7.4L MPI

1998-2001

V-8 / 454

0L010003-0M024330

9-43002

160

9-43157


INBOARD & STERNDRIVE COOLING SYSTEM PARTS MERCRUISER THERMOSTAT APPLICATIONS

(CONTINUED)

Models

Year

Cyl

Serial #

Thermostat Part #

Temp. Deg. (F)

Thermostat Kit #

7.4L MPI MIE

1995-2001

V-8 / 454

0F563052-0M025999

9-43016

160

7.4LX EFI, MPI

1996-97

V-8 / 454

0F602010-0K999999

9-43002

160

9-43157

390 MCM & MIE

1969-70

V-8 / 482

2781129-3042731

9-43013

140

9-43150

460

1983-86

V-8 / 482

4179554-6181046

9-43013

140

9-43150

496 Mag & HO

2001-Up

V-8 / 496

0M025000 & Up

9-43017

160

8.1L & HO MIE

2001-Up

V-8 / 496

0M026000 & Up

9-43017

160

465

1990-94

V-8 / 502

0C849992-0F213244

9-43013

140

9-43150

500, 500 EFI

1994-2005

V-8 / 502

0F213293 & Up

9-43013

140

9-43150

502 Mag

1990-93

V-8 / 502

0C878221-0F114528

9-43013

140

9-43150

502 EFI & Mag MPI

1993-2001

V-8 / 502

0D840650-0M024999

9-43002

160

9-43157

502 Mag MPI

1998-2001

V-8 / 502

0L085001 & Up

9-43016

160

525 EFI

2003-Up

V-8 / 502

0M900146 & Up

9-43017

160

600

1991-96

V-8 / 502

0D456489-0F877642

9-43013

140

8.2L MIE

1990-92

V-8 / 502

0C878221-0D857199

9-43013

140

9-43150

8.2L MIE

1993-96

V-8 / 502

0D857200-0F350274

9-43002

160

9-43157

8.2L MPI MIE

1996-2001

V-8 / 502

0F819620-0L674200

9-43002

160

9-43157

8.2L MPI MIE

1996-2001

V-8 / 502

0F819620-0L674200

9-43016

160

500 Bulldog

1990-2001

V-8

0C577254-0M050281

9-43013

140

575

1986-92

V-8

0A677429-0D763716

9-43013

140

9-43150

OMC THERMOSTAT APPLICATIONS Models

Years

Temp Deg. (F)

OEM #

Thermostat Part #

Thermostat Kit #

90

1970

160

383307

9-43021

9-43156

100

1972-73

160

383307

9-43021

9-43156

120

1969-80

160

383307

9-43021

9-43156

140

1973-80

160

383307

9-43021

9-43156

155

1969-72

160

383307

9-43021

9-43156

165

1972-76

160

383307

9-43021

9-43156

170

1974

160

383307

9-43021

9-43156

175

1975-77

160

383307

9-43021

9-43156

185

1978-80

160

383307

9-43021

9-43156

190

1974-77

160

383307

9-43021

9-43156

200

1979-81

160

383307

9-43021

9-43156

210

1969-72

160

383307

9-43021

9-43156

215

1971

160

383307

9-43021

9-43156

225

1971

160

383307

9-43021

9-43156

230

1979-81

160

383307

9-43021

9-43156

235

1971

160

383307

9-43021

9-43156

235

1975-77

160

383307

9-43021

9-43156

240

1978

160

383307

9-43021

9-43156

245

1972-75

160

383307

9-43021

9-43156

250

1970-73

160

383307

9-43021

9-43156

250

1979

160

383307

9-43021

9-43156

260

1979-81

160

383307

9-43021

9-43156

262

1989

160

383307

9-43021

305

1977-82

160

383307

9-43021

9-43156

291


INBOARD & STERNDRIVE COOLING SYSTEM PARTS OMC THERMOSTAT APPLICATIONS

(CONTINUED)

Models

Years

Temp Deg. (F)

OEM #

Thermostat Part #

Thermostat Kit #

350

1977-82

160

383307

9-43021

9-43156

350

1989

160

383307

9-43021

351

1992

160

383307

9-43021

454

1977-82

160

383307

9-43021

9-43156

460

1989

160

383307

9-43021

3.8L

1981-85

160

383307

9-43021

9-43156

4.3L

1985-86

160

383307

9-43021

9-43156

4.3L

1989-92

160

383307

9-43021

4.3L

1994-97

140

3853983

9-43026

4.3L HO

1991-97

140

3853983

9-43026

5.0L

1982-88

160

383307

9-43021

9-43156

5.0L

1989-92

160

383307

9-43021

5.0L

1994-97

140

3853983

9-43026

5.7L

1982-88

160

383307

9-43021

9-43156

5.7L

1989

160

383307

9-43021

5.8L

1989-92

160

383307

9-43021

5.8L

1994-97

140

3853983

9-43026

5.8L EFI

1993-97

140

3853983

9-43026

7.4L

1994-97

140

3853983

9-43026

7.5L

1988

160

383307

9-43021

9-43156

VOLVO PENTA THERMOSTAT APPLICATIONS Diesel Models

292

Part #

Temp. OC

OEM #

2002,B, 2003, B, 2003T, TB

9-43011

74

875795

MD1B

9-43003

75

875780

MD11C, D, MD17C, D

9-43006

74

875784

MD40A, TMD40A, B,TAMD40A, B

9-43008

76

875787

MD40A, TMD40A, B,TAMD40A, B

9-43009

70

875788

AQD40A, AQAD40A, B

9-43008

76

875787

AQD40A, AQAD40A, B

9-43009

70

875788

TMD40C

9-43009

70

875788

AQ 60F

9-43003

60

875780

AQ 90, 95, 95A, 110, 120

9-43018

60

875781

AQ130A, B, C, D

9-43018

60

875781

AQ165A, AQ170A, B, C

9-43005

55

875791

AQ120B, AQ125A, B

9-43010

82

875580

AQ131A, B, C, D

9-43010

82

875580

AQ140A, 145A, B

9-43010

82

875580

AQ151A, B, C

9-43010

82

875580

AQ171A, C

9-43010

82

875580

AQ175A, AQ190A

9-43004

60

876305

AQ200B, C, D, F

9-43004

60

876305

AQ205

9-43004

60

876305

AQ211A

9-43004

60

876305


INBOARD & STERNDRIVE COOLING SYSTEM PARTS VOLVO PENTA THERMOSTAT APPLICATIONS

(CONTINUED)

Diesel Models

Part #

Temp. OC

AQ225B, C, D, E, F

9-43004

60

OEM # 876305

AQ231A, B,

9-43004

60

876305

AQ240A, AQ255A, B

9-43004

60

876305

AQ260A, B

9-43004

60

876305 876305

AQ271A, B, C, D

9-43004

60

AQ280A, AQ290A

9-43004

60

876305

AQ311A, B

9-43004

60

876305

MB10A, MB18F

9-43003

60

875780

BB 30

9-43003

60

875780

BB 100

9-43005

55

875791

MB 18

9-43005

55

875791

BB115A, B, C

9-43018

60

875781

BB140A, 145A

9-43010

82

875580

BB165A, 170A, B, C

9-43005

55

875791

BB225A, B, C

9-43004

60

876305

BB231A

9-43004

60

876305

BB260A, B, C, BB261A

9-43004

60

876305

230A, B, 250A, B, 251A

9-43010

82

875580

430A, B 431A, B

9-43004

60

876305

432A, 434A

9-43004

60

876305

500A, B

9-43004

60

876305 876305

501A, B

9-43004

60

570A, 572A, 570A/MS 4A

9-43004

60

876305

571A

9-43004

60

876305

740A, B

9-43004

60

876305

4.3 GL, 4.3GS, 4.3Gi

9-43028

71

3856961

5.0 FL, 5.0 Fi,

9-43028

71

3856961

5.7 GL, 5.7Gi

9-43028

71

3856961

5.8 FL, 5.8Fi, 5.8 FSi

9-43028

71

3856961

7.4 GL, 7.4 Gi, 7.4 GSi

9-43026

60

3853983

8.2GL, 8.2GSi

9-43026

60

3853983

9-42502 Thermostat Housing Mercruiser 87290A4 MCM/MIE GM V6-V8 (305, 350, 454,502 & 504 cid) early design

9-42503 Thermostat Housing Mercruiser 47442A1 MCM/MIE GM V6-V8 (454 & 502cid) & Hi Perf. 454/482 cid (Off-set Bolt pattern)

9-42505 Thermostat Housing Mercruiser 90736A18 MCM/MIE 185 (229 cid) 330, 340, 7.4L, 454 Mag, 370, 425 & 465

9-42506 Thermostat Housing Mercruiser 47441A1 MCM/MIE GM V6-V8 (305 & 350cid) & Hi Perf. 454, 502 & 540 cid (Straight accross Bolt pattern)

9-42720 Cap,plug off Replaces: OMC/Volvo 909829/3852476 Fits: 1” I.D. for 4.3 L – 8.2 L

9-42721 Cap, plug off Replaces: OMC 909830 Fits: 1 1/4” I.D. for V-8 models 1977-Up

293


INBOARD & STERNDRIVE COOLING SYSTEM PARTS

9-41200 Drain Assy. Mercruiser 22-806926A1 MCM & MIE V-6 & V-8 w/ center riser manifolds

9-41203 9-41203-10 (bulk pack) Drain Plug & Seal Mercruiser 806608A1 MCM & MIE V-6 & V-8 w/ center riser manifolds

9-44000 Exhaust Flapper 3” Replaces: Mercruiser 34765A2 Fits: Universal 3” exhaust

9-41206 Drain Assy. Stainless Steel Replaces: Mercruiser 22-862210A01 MCM & MIE V6 & V8 w/ center riser manifolds

9-41201 Drain Cock OMC 379957 & Others Manifolds & Blocks a/ 1/4” NPT threads

9-41205 Plug Replaces: Mercruiser 22-41622 Fits: 3/4 x 14 NPT (Stainless Steel)

9-42800 Water Shutter, Exhaust Replaces: Mercruiser 60930 Fits: 4 cyl - V-8 SB

9-44001 Exhaust Flapper 4” Replaces: Mercruiser 12644A1 Fits: Universal 4” exhaust

9-44003 Hose Connection Replaces: Volvo 832846-0 Fits: AQ140A, 145A, 165A, 9-44002 170A, 175D, 200D, 225D, Exhaust Flapper 5-6” Fits: Universal 5 and 6” exhaust 260A, 290A, 280, 280L, more

9-42801 Water Shutter, Exhaust Replaces: Mercruiser 99370A2 Fits: V-6 & V-8 1982-87

9-42802 Water Shutter, Exhaust Replaces: Mercruiser 807166A3

9-44004 Hose Kit Volvo 875822

9-44050 Hose, Circulating Pump Replaces: Mercruiser 32-96879 Fits: 2.5L, 3.0L, MCM 120/2.5L, 140/3.0L, 160/165

9-44051 Hose, Circulating Pump Replaces: Mercruiser 32-89718-1 Fits: MCM/MIE GM 427, 454, 502

9-44052 Hose, Circulating Pump Replaces: Mercruiser 32-33189 Fits: MCM/MIE 283, 305, 327, 350

9-44053 Hose, Circulating Pump Replaces: Mercruiser 32-861590A05 Fits: MCM/MIE GM V-6 & 305, 350, 377

9-44054 Hose, Molded Cooler to T-stat hsg 1-1/4” (32mm) I.D. Replaces Mercruiser 32-806856 Fits: 4.3L/LX, 5.0L/LX, 5.7L/LX, 350 Mag

9-44055 Hose, Molded T-stat hsg to exhaust manifold 1” (25mm) I.D. Replaces Mercruiser 32-861634 Fits: 3.0L

9-44056 Hose, Molded T-stat hsg to port exhaust manifold 1-1/4” (32mm) I.D. Replaces Mercruiser 32-16021-1 Fits: MCM/MIE GM V-6 & 305, 350

9-44057 Hose, Molded T-stat hsg to port exhaust manifold 1” (25mm) I.D. Replaces Mercruiser 32-806635-1 Fits: MCM/MIE GM V-6 & 305, 350

9-44058 Hose, Molded T-stat hsg to port exhaust manifold 1” (25mm) I.D. Replaces Mercruiser 32-860144 Fits: MCM/MIE GM V-6 & 305, 350, 377

9-44059 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) / 13/16” (21mm) I.D. Replaces Mercruiser 32-87117-1 Fits: 4.3L/LX, MCM/MIE 305, 350

294


INBOARD & STERNDRIVE COOLING SYSTEM PARTS 9-44060 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) I.D. Replaces Mercruiser 32-806636-1 Fits: MCM/MIE GM V-6 & 305, 350

9-44061 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) I.D. Replaces Mercruiser 32-807697 Fits: MCM/MIE GM V-6 & 305, 350, 377

9-44062 Hose, Molded T-stat hsg to exhaust manifolds & elbows Replaces: Mercruiser 32-33220-70 1” (25mm) I.D. x 48” (1219mm) length

9-44065 Hose, Molded T-stat hsg to exhaust manifold 1” (25mm) I.D. Replaces: Mercruiser 32-52481 Fits: 3.0L

9-44066 Hose, Molded Seawater pump to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-88795 Fits: MCM 4.3L/LX Bravo, MIE GM V-8 305 & 350 engines

9-44069 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) I.D. Replaces: Mercruiser 32-862124 Fits: 4.3L/LH 1998

9-44063 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) / 13/16 (21mm) I.D. Replaces: Mercruiser 32-89730-1 Fits: MCM/MIE V-8 454 & 502 engines 1982-92

9-44064 Hose, Molded T-stat hsg to port exhaust manifold Replaces: Mercruiser 32-89749 1” (25mm) / 13/16 (21mm) I.D. Fits: MCM/MIE V-8 454 & 502 engines 1982-92

9-44067 Hose, Molded T-stat hsg to port exhaust manifold 1” (25mm) I.D. Replaces: Mercruiser 32-862139 Fits: 4.3L/LH

9-44068 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) I.D. Replaces: Mercruiser 32-806636-2 Fits: 262 Mag 1996-98

9-44070 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-808033 Fits: MCM/MIE V-6 & V-8 305, 350, 377 engines 1996-2002

9-44071 Hose, Molded T-stat hsg to exhaust manifold 1” (25mm) I.D. Replaces: Mercruiser 32-806993 Fits: 3.0L/LX 1990-98

9-44072 Hose, Molded T-stat hsg to front of exhaust manifolds 1” (25mm) I.D. Replaces: Mercruiser 32-48132 Fits: MCM/MIE V-8 305, 327, 350, 427, 454 engines 1969-95

9-44073 Hose, Molded Transom to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-41642A3 Fits: MCM/MIE V-6 engines

9-44074 Hose, Molded Transom to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-96246A4 Fits: MCM GM V-8 305, 350, 454 engines

9-44075 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-807407 Fits: 7.4 & 8.2L MIE & 454, 502 Mag

9-44076 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-896998 Fits: MCM/MIE GM V-8 427, 454, 502 engines

9-44077 Hose, Molded Transom to oil cooler 1 1/4” (32mm) / 3/4” (19mm) I.D. Replaces: Mercruiser 32-807661 Fits: MCM 3.0L, GM V-6 & V-8 305, 350 engines

9-44078 Hose, Molded Seawater pump to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-860205 Fits: MCM V-6 engines

9-44079 Hose, Molded Seawater pump to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-88795-2 Fits: MCM 5.0L/LX Bravo, MCM/MIE GM V-8 350 engines

9-44080 Hose, Molded Seawater pump to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-808044-1 Fits: MCM/MIE GM V-8 305, 350, 377 engines

295


INBOARD & STERNDRIVE COOLING SYSTEM PARTS

9-44081 Hose, Molded Oil cooler to oil cooler 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-860089-1 Fits: 5.0L, 5.7L/LX, 350 Mag & MX 6.2L MPI

9-44082 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-806209-1 Fits: MCM V-6

9-44083 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-16011 Fits: MCM V-8 305, 350, 454 engines

9-44084 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: Mercruiser 32-16012 Fits: 4.3L/LX, MIE 230/5.0L & 260/5.7L

9-44085 Hose, Molded Transom to oil cooler 1” (25mm) / 3/4” (19mm) I.D. Replaces: 32-815413 Fits: 3.0L/LX

9-44086 Hose, Molded Cooler to T-stat hsg 1 1/4” (32mm) I.D. Replaces: 32-88794 Fits: MCM 4.3L/LX Bravo & MIE GM V-8 305, 350 engines

9-44087 Hose, Molded T-stat hsg to starboard exhaust manifold 1” (25mm) I.D. Replaces: 32-807201 Fits: 7.4L & 8.2L / 454 & 502 Mag

9-44088 Hose, Molded T-stat hsg to port exhaust manifold 1” (25mm) I.D. Replaces: 32-973852 Fits: 7.4L & 8.2L MIE

9-44089 Hose, Molded Cooler to T-stat hsg 1” (25mm) / 3/4” (19mm) I.D. Replaces: 32-815412 Fits: 3.0L/LX

9-44090 Hose, Molded Cooler to T-stat hsg 1” (25mm) / 3/4” (19mm) I.D. Replaces: 32-806433 Fits: 3.0L/LX

9-44091 Hose, Molded Cooler to T-stat hsg 1” 1/4” (32mm) / 1” (25mm) I.D. - 3.0L Replaces: 32-861527 Fits: 3.0L

9-44092 Hose, Molded Transom to T-stat hsg 1” 1/4” (32mm) / 1” (25mm) I.D. Replaces: 32-861527 Fits: 3.0L

9-44093 Hose, Molded Cooler to T-stat hsg 1” 1/4” (32mm) I.D. Replaces: 32-861512 Fits: 5.0L Alpha (Gen+)

9-44094 Hose, Molded Oil cooler to oil cooler 1” 1/4” (32mm) I.D. Replaces: 32-808045 Fits: MIE V-8 350 & MCM/MIE V-8 (454 & 502) engines

9-73100 Hose Clamp Stainless Steel Fits: 3/4” – 1-1/2” (18mm – 38mm)

9-73103 Hose Clamp Stainless Steel Fits: 3-1/2” – 4-1/2” (91mm – 114mm)

296

9-73104 Hose Clamp Stainless Steel Fits: 1” – 2” (27mm – 51mm)

9-42400 Coolant Temp Sensor Replaces: Mercruiser / OMC / 806490T / 97257A1 / 980613 Fits: Used for Temp Guage MCM/ MIE engines 3/8 x 18 NPT threads

9-73101 Hose Clamp Stainless Steel Fits: 2-1/2” – 3-1/2” (65mm – 89mm)

9-42401 Coolant Temp Sensor Replaces: Mercruiser / OMC / Crusader / 97258A1 / 171960 Fits: Used for Temp Guage MCM/MIE engines 1/2 x 14 NPT threads

9-73102 Hose Clamp Stainless Steel Fits: 4” – 5” (103mm – 127mm)

9-42402 Coolant Temp Sensor Replaces: Mercruiser 805218T Fits: Used for Temp Guage MCM/MIE EFI models


INBOARD & STERNDRIVE ENGINE PARTS MARINE OIL FILTERS

All oil filters are not created equal. Mallory Marine oil filters are designed to meet the requirements of the marine engines they are engineered to protect.

9-57801 Marine Oil Filter Replaces: Mercruiser 35-866340Q03, OMC 173232, 778864, Chris Craft 16.81-08746, Crusader 201104, Indmar 50-1001, PCM R077002, Volvo Penta 835440

9-57824 Marine Oil Filter Replaces: Mastercraft 94MV8V-1021 & Ilmor MV8V1021 (remote mount) Fits: V8 GM New LS* series SB

9-57825 Marine Oil Filter (short) Replaces: Mercruiser 35-866340Q03, OMC 173232, 778864, Chris Craft 16.81-08745, Crusader 201104, Indmar 50-1001, PCM R077002, Volvo Penta 835440 Fits: All GM based 4 cyl., incline-6 cyl & V8 engines (short canister)

9-57803 Marine Oil Filter Replaces: Mercruiser 35-883702K, Chrysler L-319, OMC 173834, 502903 Volvo Penta 841750

9-57806 Marine Oil Filter Replaces: Volvo Penta 1266286, 430143, Chrysler L-19, L-1008

9-57811 Marine Oil Filter Replaces: Mercruiser 35-16595Q, OMC 173232, 502901, Volvo Penta 835440

9-57802 Marine Oil Filter Replaces: Mercruiser 35-802886Q, OMC 173231, Chris Craft 16.8106536, Chrysler 1851658, Crusader 9002514, PCM R077001, Volvo Penta 835779

9-57820 Marine Oil Filter Replaces: Volvo Penta 8692305 Fits: All late model cartridge style filter

INBOARD/STERNDRIVE OIL FILTER APPLICATIONS - GASOLINE MODELS CHRYSLER BASED ENGINES Engine Type

OEM

Thread Specification

Mallory Part #

100, 110, 120, 130, 165, 170 (Chrysler-Volvo)

Chrysler L-319

18 mm x 1.5 (w/anti-drainback valve)

9-57803

225, 235, 273, 318, 340, 383, 413, 440

Chrysler 1851658

3/4” x 16 NPT (w/anti-drainback valve)

9-57802

FORD BASED ENGINES Engine Type

OEM

Thread Specification

Mallory Part #

4cyl. 2.3L, V-8 302,351 (Long Canister)

Mercruiser 35-802886Q, OMC 173231, Chris Craft 16.81-06536, Crusader 9002514, Pleasurecraft R077001, Volvo Penta 835779

3/4” x 16 NPT (w/anti-drainback valve)

9-57802

4cyl. 2.3L, V-8 302,351 (Short Canister)

Volvo Penta 1266286, 430143, Chrysler L-19, L-1008

3/4” x 16 NPT (w/anti-drainback valve)

9-57806

GM BASED ENGINES Engine Type

OEM

Thread Specification

Mallory Part #

ALL 4 cyl., Inline- 6 cyl. and V-8 Extra Capacity

Mercruiser 35-802885, OMC 173232, 778864, Chris Craft 16.81-08746, Crusader 201104, Indmar 50-1001, Pleasurecraft R077002, Volvo Penta 835440, 3850559

13/16” x 16 NPT (no anti-drainback valve)

9-57801

V-6

Mercruiser 35-883702K, OMC 173834, 502903, Volvo Penta 841750

18 mm x 1.5 (w/anti-drainback valve)

9-57803

V-8 High Performance

Mercruiser 35-16595Q, OMC 173232, 502901, Volvo Penta 835440

13/16” x 16 NPT (no anti-drainback valve)

9-57811

Volvo Penta Cartridge Type

Volvo 8692305

n/a

9-57820

New Gen LS Series SB (5.7, 6.0, 62.L)

MasterCraft 94MV8V1021, Ilmor MV8V-1021

22mmx1.5mm w/ anti drain back valve

9-57824

*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L

297


INBOARD & STERNDRIVE ENGINE PARTS INBOARD/STERNDRIVE OIL FILTER APPLICATIONS - DIESEL MODELS

9-57901 Marine Oil Filter Replaces: Mercruiser 836071640

9-57902 Marine Oil Filter Replaces: Mercruiser 35-805809T

9-57903 Marine Oil Filter Replaces: Mercruiser 35-816168

9-57904 Marine Oil Filter Replaces: Mercruiser 803899T

9-57905 Marine Oil Filter Replaces: Volvo 471034

9-57906 Marine Oil Filter Replaces: Volvo 847741

9-57907 Marine Oil Filter Replaces: Volvo 3517857

9-57908 Marine Oil Filter Replaces: Volvo 3827069

9-57909 Marine Oil Filter Replaces: Volvo 4785974, Yanmar 127695-35150

9-57910 Marine Oil Filter Replaces: Volvo 478736, 466634 Caterpillar 1R0658

9-57911 Marine Oil Filter Replaces: Volvo 834337

MERCRUISER DIESEL MODELS OEM Part #

Model #

Filter Type

Mallory Part #

D3.0L, D3.6L, & D4.2L

Spin - on

9-57903

35-805809T

D7.3L

Spin - on

9-57902

803899T 

MIE W04CTA, W04CTI, W06DTA, W06DTI Hino engines

Spin - on

9-57904

836074640

MIE W06DTA Hino

Spin - on

9-57901

35-816168       

298


INBOARD & STERNDRIVE ENGINE PARTS VOLVO DIESEL MODELS OEM Part #

Model #

Filter Type

Mallory Part #

471034

AD41A/B/D, AD41L-A, AD41P-A ,AQAD40A/B, AQAD41A, AQD40A, AQD41A, AQD70D, D41A/B/D, D41LA,MD40A, TAMD40A/B, TAMD41/B/D, TAMD41H-A, TAMD41L-A, TAMD41M-A/P-A, TAMD70D/E, THAMD70B/C, TMD40A/B/C, TMD41A/B/D/L-A

Spin - on

9-57905

847741

TAMD122D/P-A/P-B, TAMD61A, TAMD62A, TAMD63L-A/P-A, TAMD71A/B, TAMD72A/P-A, TAMD73PA, TAMD73WJ-A, TAMD74A-A/A-B, TAMD74C-A/C-B/L-A/L-B/P-A/P-B, TAMD75P-A

Spin - on

9-57906

3517857

AD31A/B/D, AD31L-A, AD31P-A, AD31XD, AQAD30A, AQAD31A, AQD21A, KAD32P-A, KAMD300, MD21A, MD22L-B, MD22P-B, MD30A, MD31A, TAMD22P-B, TAMD30A, TAMD31A/B/D, TAMD31L-A, TAMD31M-A, TAMD31P-A, TAMD31S, TMD22B, TMD30A, TMD31A, TMD31B, TMD31F TMD31L-A

Spin - on

9-57907

3827069

AQD21A-B, AQ32A, MD21A/B, MD32A, TAMD61A, TAMD62A, TAMD63L-A, TAMD63P-A, TAMD71A/B, TAMD72A, TAMD73WJ-A, TAMD74A-A, TAMD74A-B, TAMD74C-A, TAMD74S-B, TAMD74L-A, TAMD74L-B, TAMD74P-A, TAMD74P-B, TAMD75P-A

Spin - on

9-57908

4785974

AQD70B/C, KAD300, KAD42A/B, KAD42P-A, KAD43P-A, KAD44P-A, KAD44P-B, KAD44P-C, KAMD42A/B, KAMD42P-A, KAMD43P-A, KAMD44P-A/B/C, MD100A/B, MD120A, MD70B/C, TAMD120A, TAMD42WJ-A, TAMD60A/B/C, TAMD70B/C, THAMD70B, TMD100A, TMD120A, TMD70B/C

Spin - on

9-57909

478736, 466634

TAMD102A, TAMD102D, TAMD103A-A, TAMD120B, TAMD121C, TAMD121D, TAMD122AF, TAMD122C, TAMD61A, TMD100C, TMD102A, TMD120B, TMD121C, TMD122A, TAMD162A, TAMD162B, TAMD162C, TAMD163A-A, TAMD163P-A

Spin - on

9-57910

834337

2001,2001B,2002,2002B,2003,2003B/T/TB,AQD2B,MD11C/D,MD17C/D,MD1B, MD2,MD2B,MD3B,MD5A/B/C,MD6A/B,MD7A/B

Spin - on

9-57911

YANMAR DIESEL MODELS OEM Part #

Model #

Filter Type

Mallory Part #

119305-35150

3JH2E/TE, 3JH3E/YEU

Spin - on

9-57804

119005-35100, 129150-35150, 129150-35151

4LHTE/THE

Spin - on

9-57810

127695-35150

4LHDTE/STE, 4LHADT(Z)E, 4LHAHT(Z)E, 4LHAST(Z)E, 6CXETE, 6CXGTE(2), 6CXMGTE

Spin - on

9-57909

Why is

MALLORY MARINE

your BEST CHOICE for parts? • Superior Quality – OEM Supplier • 100’s of Exclusive Items • Improves Profitability • Best Warranty – 2 Years Parts & Labor

299


INBOARD & STERNDRIVE ENGINE PARTS

9-57700 Air Filter Replaces: Volvo 858488

9-57701 Air Filter Replaces: Volvo 876185

9-57702 Crankcase Filter Replaces: Volvo 876069

MARINE DIESEL AIR FILTERS - VOLVO OEM Part #

Model #

Filter Type

Mallory Part #

858488

AD31A, AD31B, AD31D, AD31L-A, AD31P-A, AD31XD, AD41A, AD41B, AD41D, AD41L-A, AD41P-A, AQAD31A, AQAD41A, AQD41A, D41A, D41B, D41D, D41L-A, MD31A, TAMD31A, TAMD31B, TAMD31D, TAMD31L-A,TAMD31M-A, TAMD31P-A, TAMD41A, TAMD41B, TAMD41D, TAMD41H-A, TAMD41L-A, TAMD41M-A, TAMD41P-A, TMD31A, TMD31B, TMD31D, TMD31L-A, TMD41A, TMD41B, TMD41D, TMD41L-A

Round

9-57700

876185

AQAD30A, AQAD40A, AQAD40B, AQD40A, KAD300, KAD32P-A, KAD42A, KAD42B, KAD42P-A, KAD43P-A, KAD44P-A, KAD44P-B, KAD44P-C, KAMD300, KAMD42A, KAMD42B, KAMD42P-A, KAMD43P-A, KAMD44P-A, KAMD44P-B, KAMD44P-C, MD30A, MD40A, TAMD30A, TAMD40A, TAMD40B, TAMD42WJ-A, TAMD61A, TAMD62A, TAMD71A, TAMD71B, TAMD72A, TAMD72P-A, TMD30A, TMD40A, TMD40B, TMD40C

Panel

9-57701

MARINE DIESEL CRANKCASE FILTERS - VOLVO OEM Part #

Model #

Mallory Part #

876069

MD30A, TMD30A, TAMD30A, MD31A, TMD31A, TAMD31A, MD40A, TMD40A, TMD40B,TAMD40A,TAMD40A, TAMD40B, TMD41A, TAMD41A

9-57702

KOHLER GENERATOR OIL FILTERS Mallory Part #

OEM Part #

Model #

Filter Type

9-57810

252834

Kohler Generators

Spin - on

9-57813

359771

Kohler Generators

Spin - on

9-57804

267714

Kohler Generators

Spin - on

ONAN GENERATOR OIL FILTERS Mallory Part #

OEM Part #

9-57804

Model #

Filter Type

Onan Generators - MDKAV, & MDKBG

Spin - on

WESTERBEKE GENERATOR OIL FILTERS Mallory Part #

OEM Part #

Model #

Filter Type

9-57802

16655

Westerbeke Generators

Spin - on

KOHLER GENERATOR FUEL FILTERS

300

Mallory Part #

OEM Part #

9-37907

252989

Model #


INBOARD & STERNDRIVE ENGINE PARTS NEW MARINE CYLINDER HEADS

FEATURES: • New not remanufactured • Machined and assembled in the U.S.A. • Designed and engineered for improved performance/durability over OEM • Polished stainless steel intake and exhaust valves w/heavy duty springs • All new castings with new components • Hardened insert valve seats • 3 angle valve grind for better seal

BENEFITS: • Improved flow for better performance • Fast and efficient repairs • None of the problems or concerns that come with “repaired” heads • Heat tabs show overheat conditions to protect dealer from unjust warranties • Hardened valve seats perform better with ethanol blended fuels • True marine heads with stainless steel valves for added corrosion protection and high temp resistance

9-59000 Cylinder Head Assembly Fits: GM 2.5L, 3.0L, 153, 181 1960-90 Castings: 087, 531, 748, 758, 852, 950, 954

9-59003 Cylinder Head Assembly Fits: GM 5.7L, 350 Early 1978-86 Castings: 336, 445, 487, 624, 882, 997

9-59004 Cylinder Head Assembly Fits: 5.7L, 350 Late 1987-95 Castings: 191, 193, 206, 217, 287, 810

9-59005 Cylinder Head Assembly Fits: GM 5.7L, 350 Vortec 1999-Up Castings: 062, 906

9-59020 Cylinder Head Assembly Fits: Ford 5.0L, 302 Castings: E7TE, F3JE

9-59030 Cylinder Head Assembly Fits: Chrysler 5.2L, 318 Castings: 0466, 6671

9-56500 Head Bolt Kit Fits: BB Chev 396-454 16 Bolts for 1 head

9-56550 Washer Kit, Head Bolt 1/2” I.D. 20 pcs

!

!

NEW

NEW

9-56501 Head Bolt Kit Fits: SB Chev 265-400 17 Bolts for 1 head

9-57990 Switch, Oil Pressure Replaces: Volvo Penta/OMC 3852215 Fits: Volvo / OMC w/light

9-56870 Timing Cover Replaces: MercrusierOMC/Volvo Fits: GM 3.0L w/ tin cover

9-56871 Timing Cover Replaces: Mercrusier/Volvo Fits: GM 5.7L w/ composite cover

MARINE V-BELTS & SERPENTINE BELTS

MERCRUISER APPLICATIONS Model 120 120 120

CID/Cyl 153 / L4 153 / L4 153 / L4

Years 1964-73 1974-82 1974-82

Serial # 1666601 - 3770649 3770650 - 6229717 3770650 - 6229717

Belt Type V-belt V-belt V-belt

Alt/Wtr Pump 9-55004 9-55004 9-55004

Pwr Steering — — 9-55005

Notes

301


INBOARD & STERNDRIVE ENGINE PARTS MERCRUISER APPLICATIONS Model 120 120 2.5L 2.5L 140 140 140 3.0L 3.0L 3.0L 3.0L 3.0LX 3.0LX 3.0L MPI 140 (6 cyl.) 150 160 165 (6 cyl.) 165 (6 cyl.) 165 (6 cyl.) 200 (6 cyl.) 175 185 (2bbl) 185 (2bbl) 205 4.3L 4.3L 4.3L Alpha (RWC) 4.3L Alpha (FWC) 4.3L Alpha (FWC) 4.3L Alpha (RWC) 4.3L Bravo (RWC) 4.3L Bravo (RWC) 4.3L Bravo 4.3L Bravo 198 MIE 200 (2bbl) 200 228 228 228 230 230 230 MIE 5.0L 5.0L 5.0L (RWC) 5.0L (RWC) 5.0L Alpha (FWC) 5.0L Alpha (FWC) 5.0L Alpha (FWC) 5.0L Alpha (RWC) 5.0L Bravo 5.0L Bravo 5.0L Bravo (FWC) 5.0L Bravo (FWC) 5.0L Bravo (RWC) 5.0L MIE

302

CID/Cyl 153 / L4 153 / L4 153 / L4 153 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 181 / L4 194 / L6 230 / L6 250 / L6 250 / L6 250 / L6 250 / L6 292 / L6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 262 / V-6 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8

Years 1982-86 1982-86 1987-89 1987-89 1968-73 1974-82 1982-86 1987-94 1987-94 1998-99 1999-10 1990-95 1990-95 2008-10 1963 1964-66 1967-69 1970-73 1974-81 1974-81 1969 1987 1985-87 1983-84 1985-87 1988-92 1992-96 1996-99 2000-10 2000-10 2000-10 1996-99 1996-99 2000-10 2000-10 1977 1985-87 1985-87 1983-84 1983-84 1977-1982 1983-84 1985-87 1981-87 1988-95 1988-95 1998-99 1998-99 2001-02 2002-10 2002-10 2000-10 2000-02 2002-10 2002-10 2002-10 2002-10 1988

(CONTINUED)

Serial # 6229718 - 0B531853 6229718 - 0B531853 0B531854 - 0C853255 0B531854 - 0C853255 2508261 - 3770649 3770650 - 6229717 6229718 - 0B450800 6229718 - 0F603999 0B450801 - 0F603999 0L010042 - 0L382121 0L382122 and up 0C856559 - 0F603999 0C856559 - 0F603999 1A072812 and up 1538930 - 1725960 1666495 - 2048046 2048022 - 2770031 2770032 - 3774864 3774865 - 5813433 3774865 - 5813433 2453769 - 2712072 0B527955 - 0B773242 0A331445 - 0B527954 6330183-6919655 0A331445 - 0B775129 0B773243 - 0D714106 0D714107 - 0F802999 0F803000 - 0L618999 0L619000 and up 0L619000 and up 0L619000 and up 0F803000 - 0L618999 0F803000 - 0L618999 0L619000 and up 0L619000 and up 4762210-6218461 6218462 - 0B774444 6899058 - 0B774444 6218462 - 6899268 6218462 - 6899268 4765100-6218461 6899269 - 0B773739 6899269 - 0B773739 5907058 - 0B788151 0B77445 - 0F600999 0B77445 - 0F600999 0L012052 - 0L618999 0L012052 - 0L618999 0L619000 - 0M599999 0M600000 & Up 0M600000 & Up 0L619000 and up 0L619000 - 0M599999 0M600000 and up 0M600000 and up 0M600000 and up 0M600000 and up 0B788152 - 0C396832

Belt Type V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine V-belt

Alt/Wtr Pump 9-55004 — 9-55004 — 9-55004 9-55004 9-55004 9-55004 — — — 9-55004 — — 9-55004 9-55004 9-55004 9-55004 9-55004 9-55004 9-55004 — — — — — 9-55002 9-55022 9-55024 9-55027 9-55025 9-55022 9-55023 9-55024 9-55027 9-55002 — 9-55002 — 9-55002 9-55002 9-55002 — 9-55002 9-55002 — 9-55022 9-55023 9-55024 9-55026 9-55027 9-55025 9-55024 9-55027 9-55026 9-55027 9-55024 9-55002

Pwr Steering — 9-55005 — 9-55005 — 9-55005 — — 9-55005 9-55005 9-55005 — 9-55005 9-55005 — — — — 9-55005 — — 9-55001 9-55001 9-55001 9-55001 9-55001 9-55007 — — — — — — — — — 9-55001 9-55007 9-55001 9-55007 — 9-55007 9-55001 — 9-55007 9-55001 — — — — — — — — — — — —

Notes w/o power steering w/o power steering

w/o power steering w/o power steering

w/o power steering

w/o power steering w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering w/metal 5-3/4” power steering pully w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt.

w/7” water pump pully w/5 1/2” water pump pully w/7” water pump pully w/ low mounted p/s pump w/7” water pump pully w/5 1/2” water pump pully w/7” water pump pully w/7” water pump pully w/5 1/2” water pump pully w/o power steering w/metal 5-3/4” power steering pully w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/7” water pump pully


INBOARD & STERNDRIVE ENGINE PARTS MERCRUISER APPLICATIONS Model 5.0LX 5.0LX 898 898 898 225 MCM / MIE (GM) 250 MCM / MIE 250 255 (GM) 255 (GM) 255 MIE (GM) 260 260 260 260 MIE 270 MCM & MIE (RH) 280 TRS 5.7L 5.7L 5.7L 5.7L (RWC) 5.7L Bravo (RWC) 5.7L Bravo 5.7L Bravo (FWC) 5.7L Bravo (FWC) 5.7L Bravo (RWC) 5.7L Alpha (FWC) 5.7L Alpha (FWC) 5.7L Alpha (FWC) 5.7L Alpha (RWC) 5.7L MIE 5.7L MPI Horizon MIE 5.7L MPI MIE (FWC) 5.7LX 5.7 LX Bravo EFI 5.7LX EFI 5.7L Ski 320 EFI 350 Mag Alpha 350 Mag Alpha 350 Mag Alpha 350 Mag Alpha (RWC) 350 Mag Alpha (RWC) 350 Mag Alpha (FWC) 350 Mag Alpha (FWC) 350 Mag Alpha (FWC) 350 Mag Alpha (RWC) 350 Mag Bravo 350 Mag Bravo (FWC) 350 Mag Bravo (FWC) 350 Mag Bravo (FWC) 350 Mag Bravo (RWC) 350 Mag MPI Ski 350 Mag Ski Black Scorpion 377 Scorpion MCM 377 Mag (FWC) 377 Mag

CID/Cyl 305 / V-8 305 / V-8 305 / V-8 305 / V-8 305 / V-8 327/ V-8 327/ V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 350 / V-8 377 / V-8 377 / V-8 377 / V-8

Years 1983-1995 1988 1977-82 1983-84 1983-84 1967-1969 1968-1969 1977 1975-76 1976 1975-78 1978-82 1983-87 1983-87 1987 1969-72 1975-76 1988-95 1988-95 1996 1997-99 1997-99 2000-02 2002-10 2002-10 2002-10 2000-02 2000-10 2000-10 2000-10 1988-96 2008-10 2008-10 1996 1996 1996 1996 1987-89 1986-95 1986-95 1996 1997-99 1997-99 2000-02 2000-2010 2002-10 2000-10 2000-02 2000-02 2002-10 2002-10 2002-10 1995-96 1991-96 1996 1999-2005 2008-10 2008-10

(CONTINUED)

Serial # 6218462 - 0F600999 6218462 - 0F600999 4765100 - 6218461 6218462 - 6899057 6218462 - 6899057 2278647 - 2694014 22314301- 2639854 4768000 - 4908849 4175500 - 4498700 4498701-4767999 4175500 - 4924564 4908850 - 6218461 6218462 - 0B773304 6218462 - 0B773304 0B522506 - 0B788151 2851074 - 3385720 4176250-4770199 0B773305 - 0F600999 0B773305 - 0F600999 0F601000-0K001505 0K001506 - 0L618999 0K001506 - 0L618999 0L619000 - 0M599999 0M600000 & Up 0M600000 & Up 0M600000 & Up 0L619000 - 0M599999 0M600000 & Up 0L619000 & Up 0L619000 and up 0F025000 - 0K040306 1A090000 & Up 1A090000 & Up 0F601000 - 0K001505 0F800300-0K001505 0F752400 - 0K001505 0F775200 - 0K040003 0A543604 - 0C622418 0A635178 - 0F600999 0A635178 - 0F600999 0F601000-0K001500 0K001501 - 0L618999 0K001501 - 0L618999 0L619000 - 0M599999 0L619000 & Up 0M600000 & Up 0L619000 and up 0L619000 - 0M599999 0L619000 and up 0M600000 and up 0M600000 and up 0M600000 and up 0F350583 - 0F799999 0D505450 - 0K040005 0F800000 - 0K040000 0L416146 - 0M907201 1A300000 and up 1A300000 and up

Belt Type V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine V-belt Serpentine Serpentine V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine V-belt V-belt V-belt Serpentine Serpentine Serpentine

Alt/Wtr Pump 9-55002 — 9-55002 — 9-55002 9-55002 9-55002 9-55002 9-55002 9-55002 9-55002 9-55002 — 9-55002 9-55002 9-55002 9-55002 — 9-55002 9-55002 9-55022 9-55023 9-55024 9-55026 9-55027 9-55024 9-55024 9-55026 9-55027 9-55025 9-55002 9-55028 9-55028 9-55002 9-55002 9-55002 9-55002 — — 9-55002 9-55002 9-55022 9-55023 9-55024 9-55027 9-55026 9-55025 9-55024 9-55027 9-55026 9-55027 9-55024 9-55002 9-55002 9-55002 9-55023 9-55026 9-55027

Pwr Steering 9-55007 9-55001 — 9-55001 9-55007 — — — — — — — 9-55001 9-55007 — — — 9-55001 9-55007 9-55007 — — — — — — — — — — — — — 9-55007 9-55007 9-55007 — 9-55001 9-55001 9-55007 9-55007 — — — — — — — — — — — — — — — — —

Notes w/7” water pump pully w/5 1/2” water pump pully w/ low mounted p/s pump w/5 1/2” water pump pully w/7” water pump pully

w/ low mounted p/s pump w/5 1/2” water pump pully w/7” water pump pully w/7” water pump pully

w/5 1/2” water pump pully w/7” water pump pully w/o power steering w/ metal 5-3/4” power steering pully w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt.

w/5 1/2” water pump pully w/7” water pump pully w/o power steering w/metal 5-3/4” power steering pully w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/o power steering & w/ high mount alt. w/ power steering & w/ high mount alt.

w/ power steering & w/ high mount alt. w/o power steering

303


INBOARD & STERNDRIVE ENGINE PARTS MERCRUISER APPLICATIONS Model 377 Mag (RWC) MX 6.2L MPI MX 6.2L MPI (FWC) MX 6.2L MPI MX 6.2L MPI (RWC) MX 6.2L MPI Horizon MX 6.2L MPI Horizon MX 6.2L MPI Horizon MX 6.2L MPI Horizon MIE (FWC) 325 MCM & MIE 330 350 MIE 350 MIE 370 TRS 370 TRS 400 TRS 440 TRS 454 Mag Alpha 454 Mag Bravo 454 Mag Bravo 454 Mag Bravo 454 Mag EFI 454 Mag EFI Ski 454 Mag MPI 454 Mag MPI 454 Mag MPI 7.4L Bravo 7.4L Bravo 7.4L MPI 7.4L MIE w/Hurth 7.4L MIE 7.4L MPI MIE 7.4L MPI MIE 7.4LX Bravo EFI 7.4LX Bravo MPI 7.4LX Bravo MPI 390 MCM & MIE 460 TRS 502 Mag Bravo 502 Mag Bravo 502 Mag EFI 502 Mag MPI 502 Mag MPI 502 Mag MPI 8.2L MIE 8.2L MPI 8.2L MPI MIE 8.2L MPI MIE

CID/Cyl 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8 377 / V-8

Years 2008-10 2000-02 2002-07 2002-07 2002-07 2002 2002-07 2002-07

377 / V-8 427 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 454 / V-8 482 / V-8 482 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8 502 / V-8

(CONTINUED)

Serial # 1A300000 and up 0L680003 - 0M599999 0M600000 - 1A299999 0M600000 - 1A299999 0M600000 - 1A299999 0M300000 - 0M599999 0M600000 - 1A299999 0M300000 - 1A299999

Belt Type Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine Serpentine

Alt/Wtr Pump 9-55024 9-55024 9-55026 9-55027 9-55024 9-55024 9-55026 9-55027

Pwr Steering — — — — — — — —

2002-10

0M317000 & Up

Serpentine

9-55028

1968-74 1982-87 1974-75 1976 1978-85 1985-87 1980-86 1983-86 1986-97 1988-92 1988-92 1992-97 1994-96 1995-96 1996-97 1997 1998-01 1988-91 1992-97 1998 - 01 1989-92 1992-97 1995-96 1996-97 1996-97 1996-97 1997 1969-70 1983-86 1990-97 1990-97 1994-95 1996-97 1997 1998-01 1990-93 1993-97 1996-97 1997

2278747 - 3780449 6083145 - 0B816540 3780450 - 4501640 4501641- 4623109 4179554 - 6721527 6721528 - 0B714586 4179554 - 0B457644 4179554 - 0B485220 0A631894 - 0B785148 0B721206-0D805068 0B721206-0D805068 0D840650 - 0K999999 0F115700-0F802349 0F215800-0F820099 0F115700 - 0F147349 0K147350 - 0K999999 0L010029 - 0M024999 0B771113 - 0D603117 0D603118 - 0K999999 0L010003 - 0M024330 0C391564 - 0D715493 0D715494 - 0K999999 0F563052 - 0F820131 0F820132 - 0K999999 0F820000 - 0K999999 0F602010 - 0K147349 0K147350 - 0K999999 2781129 -3042731 4179554 - 6181046 0C878221 - 0D824588 0D824589 - 0K999999 0D840650 - 0F802599 0F802600 - 0K147349 0K147350 - 0K999999 0L017000 - 0M024999 0C878221 - 0D857199 0D857200 - 0K999999 0F819620 - 0K147349 0K147350 - 0K999999

V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt Serpentine V-belt V-belt Serpentine V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt V-belt Serpentine V-belt V-belt V-belt V-belt

9-55003 — 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 — 9-55003 — 9-55003 9-55003 9-55003 9-55003 9-55003 9-55026 9-55003 9-55003 9-55026 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55003 9-55026 9-55003 9-55003 9-55003 9-55003

— 9-55000 — — — — — — 9-55000 — 9-55000 — — — — — — 9-55000 — — — — — — — — — — — — — — — — — — — — —

Notes w/ power steering & w/ high mount alt. w/ power steering & w/ high mount alt. w/ power steering w/o power steering w/ power steering w/ power steering w/ power steering w/o power steering

w/7” water pump pully w/5 1/2” water pump pully

w/ metal 5-3/4” power steering pully w/ 5 1/2” water pump pully w/ metal 5-3/4” power steering pully w/7” water pump pully

w/ metal 5-3/4” power steering pully

ENGINE CLEANING BRUSH KIT

Made from stiff bristle nylon, will not melt or soften when used with most engine cleaning solvents. Brushes are made with heavy gauge twisted steel handles and come in a variety of diameters and lengths. Kit contains nine (9) assorted brushes ranging from 1/4” to 5” diameter.

304

Mallory #

Application

9-56006

Engine Cleaning Brush Kit


INBOARD & STERNDRIVE ENGINE PARTS ENGINE OIL PRIMER

Priming the engine is an important precautionary measure that should be taken before you start the engine for the first time. Engineered to fit into the distributor aperture and operate with an electric hand drill, the engine oil primer pressurizes the oil system, assuring the lubrication of vital bearing surfaces. Mallory #

Application

9-56000

Engine Oil Primer, All Chevrolet V6 & V8

ENGINE PORT POLISHING TOOL KIT

The Port Polishing Kit is designed for use on cast iron and aluminum components. This kit allows you to do your own detailed porting, polishing, and removal of flashing on all engine parts with the use of an electric drill. The kit contains (1) tapered cutting stone, (1) 1” diameter mini grind-flex flat wheel, (31) grind-polishing rolls (assorted sizes), and (3) various length mandrels. Mallory #

Application

9-56003

Engine Port Polishing Kit

BRASS FREEZE PLUG KITS

Eliminate any chance of rusted out freeze plugs with Mallory Marine’s Brass Freeze Plug Kit. Designed for marine applications. Kit includes all plugs needed for a complete engine. Mallory #

Application

9-56481

Chevrolet 265-400

9-56482

Chevrolet 396-454

9-56483

Ford 289-351W

ENGINE & CYLINDER HEAD HEAT TABS

Protect your work against unjust warranty claims. If the temperature of the engine reaches the predetermined temperature of 255 degrees Fahrenheit, the center of the heat tab melts, showing visual evidence of overheating. Use a premium grade heavy duty 2 part epoxy based adhesive (such as Devcon® Adhesive) to adhere to the engine cylinder heads and block. Mallory #

Application

9-59050

Heat Tab Sensors, 255 Degree, 10 heat tabs per pack

REAR ENGINE MOUNTE DOLOR IN ENDRERIT, VOLUPTATE VELIT EST. Mallory #

Application

9-58000

Mount, Rear Engine; Replaces: Mercruiser 99297A1

305


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-60110 Drain Plug Gasket Assortment Kit Fits: Mercurser, OMC, Volvo & more See page 11 for contents.

9-60001 Gasket, Thermostat Replaces: Volvo 416033 Fits: Most Volvo Thermostats

9-60005 Gasket, Thermostat Cover Replaces: Mercruiser 27-47510 Fits: GM V-6 & V-8

9-60006 Gasket, Thermostat Cover Replaces: Mercruiser 27-41812 Fits: V-6 & V-8

9-60007 Thermostat Gasket Mercruiser 27-53045-1 Gasket has brass grounding rivets

9-60008 Gasket, Thermostat Cover Replaces: Mercury 27-33179-2 Fits: 3.0L – 8.2L

9-60009 Gasket, Thermostat Replaces: Mercruiser 27-33918, 27-53045-1, Volvo 835437 Fits: 4 & 6 cyl

9-60010 Gasket, Thermostat Replaces: Mercury 27-48818-1 Fits: V-8

9-60011 Gasket, Thermostat Cover Replaces: Mercury 27-60208 Fits: Ford V-8

9-60012 Gasket, Thermostat Cover Replaces: Mercury 27-47590-1 Fits: 4 & 6 cyl

9-60074 Gasket, Thermostat Housing Replaces: Mercruiser 27-8146801 / Volvo & OMC 3852096 Fits: 4 & 6 cyl

9-60016 Gasket, Thermostat Replaces: OMC 314809, Volvo 3852127 Fits: Most OMC Sterndrives

9-60017 Gasket, Thermostat Replaces: OMC 310913 Fits: Most OMC Sterndrives

9-61000 Gasket, Carb Base for 2 bbl Holley/Ford open center

9-61001 Gasket, Carb Base Mercruiser 27-41610 for 4 bbl Holley, square flange open center

9-61002 Gasket, Carb Base Mercruiser 27-41609 for 4 bbl Holley, square flange 4-hole center

9-61003 Gasket, Carb Base Replaces: Mercruser 27-48399 for 4 bbl Quadrajet, 4-hole center

9-61004 Gasket, Carb Base Replaces: Mercruiser 27-52457 2 For: Rochester & Weber 4bbl

9-61005 Gasket, Carb Base Replaces: Mercruiser 27-58764 For: Rochester 4bbl

9-61006 Gasket, Carb Base Replaces: Mercruiser 27-60715 For: Holley 2bbl

9-61007 Gasket, Carb Base Replaces: Mercruiser 27-64692 For: 2 bbl Rochester

306


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-61008 Gasket, Carb Base Replaces: Mercruiser 27-70142 For: Holley 2bbl

9-61009 Gasket, Carb Base Replaces: Mercruiser 27-65577 For: 4bbl Holley

9-61011 Gasket, Carb Flange Replaces: Mercruiser 27-807982-1, 27-70143-1 Fits: Mercarb 2 bbl

9-61040 Gasket, Fuel Pump Replaces: Mercruiser 27-42457 Fits: GM V-6

9-61041 Gasket, Fuel Pump Replaces: Mercruiser 27-34213 Fits: GM & Ford

9-61042 Gasket, Fuel Pump Replaces: Mercruiser 27-34898 Fits: GM V-8 283, 305, 327, 350 CID

9-60065 Gasket, Circulation Pump Replaces: Mercruiser 27-34897 Fits: GM V-6 4.3L & V-8 305, 350, 377 CID

9-60066 Gasket, Circulation Pump Replaces: Mercruiser 27-49110 Fits: GM V-8 454, 502 CID

9-60067 Gasket, Circulation Pump Replaces: Mercruiser 27-33956 Fits: GM 4 & In-Line 6 Cyl

9-60020 Gasket, Impeller Replaces: Mercury 27-43033-1 Fits: Alpha I Gen II

9-60022 Gasket, Impeller Replaces: Mercury 27-43047-2 Fits: Alpha I Gen II

9-60023 Gasket, Face Plate to Water Pump Replaces: Mercury 27-817277-1 Fits: Alpha I Gen II

9-60029 Gasket Replaces: Mercury 27-32770 Fits: #1 Drives

9-60030 Gasket, Water Pump Body Replaces: Mercury 27-32771 Fits: #1 Drives

9-60031 Gasket, Water Pump Replaces: Mercury 27-42631-1 Fits: #1 Drives

9-60034 Gasket, Water Pump Replaces: Mercury 27-85608 1 Fits: #1 Drives

9-60035 Gasket, Water Pump Replaces: Mercury 27-85609-1 Fits: #1 Drives

9-60036 Gasket, Water Pump Base Replaces: Mercury 27-85610-1 Fits: #1 Drives

9-60037 Gasket, Water Pocket Cover Replaces: Mercury 27-55810 Fits: MC-1, R, MR.Alpha I

9-60039 Gasket, Water Pump Replaces: Mercury 27-32769 Fits: #1 Drives

307


INBOARD & STERNDRIVE GASKETS & GASKET SETS !

NEW

9-62600 Gasket Set, Outdrive Mercruiser 27-94996Q2 For: R/MR/Alpha I & Gen II w/o oil resevoir s/n 6225577 & above, 1983 & newer

9-62608 Gasket Set, Outdrive Includes: 9-62600 + 9-61012 For: R/MR/Alpha I & Gen II with & w/o oil resevoir Retail Display Pkg.

9-62601 9-62601-25 (Bulk Pkg 25) Gasket Set, Outdrive Mercruiser 27-94996Q2 For: R/MR/Alpha I & Gen II w/ oil resevoir s/n 6225577 & above, 1983 & newer

9-62603 Gasket Set, Outdrive Mercruiser 27-35996A1 For: older 1A,1B,1C & EZ shift drives 1964-66

9-62604 Outdrive Installation Kit Replaces: Mercruiser 16755T1 For: Bravo Drives

9-62605 Gasket Set, Outdrive Replaces: OMC 508105 For: Cobra drives

2

9-62602 9-62602-25 (Bulk Pkg 25) Gasket Set, Outdrive Mercruiser 27-64818Q4 For: MC-I drives s/n 6225576 & below 1967-82

9-62606 Gasket Set, Outdrive For: Volvo SX Drives

Ye Laboar Parts r Wa rran&t y

Yea Laborr Parts & Warra nty

9-61012 Gasket, Outdrive Replaces: Mercruiser 27-94996 Fits: MR/Alpha/Gen II w/oil passage oil

9-60400 Gasket , Shift cover Replaces: OMC 911878 Fits: OMC Cobra

9-76503 Outdrive Seal Replaces: Mercury 16755 Fits: Bravo drives

9-60453 Gasket, Water Passge Replaces: OMC 915719 Fits: OMC Sterndrives

9-76508 Seal, Outdrive Replaces: OMC/Volvo 3852560 Fits: Cobra & SX Drives

2

9-62650 Gasket, Outdrive Replaces: OMC 915840 Fits: Cobra units

Our outdrive mounting gaskets are more Year tear resistant than the OEM and other aftermarket competitorsPand arts L War& feature our exclusive “anti-stick” rantaybor coating for easy removal the next time they need replaced.

2 2

SERVICE, QUALITY, YVALUE, E

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PERFORMANCE Parts La War& rantybor

All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty. 308

Y EAR P

arts Warr& Labor anty


INBOARD & STERNDRIVE GASKETS & GASKET SETS MALLORY MARINE HEAD GASKET FEATURES • Stainless Steel construction to resist rust and corrosion • Engineered for cast, aluminum, and bi-metal applications. • No re-torque required

9-63700 Gasket, Cylinder head Merc 27-52364 / OMC & Volvo 3853336 / Chris craft 16.50-00204 For: GM 181 cid, 3.0L 1968 & newer

9-63701 Gasket, Cylinder Head Replaces: Mercruiser 27-13687, OMC 914849, Crusader 30266, Chris Craft 16.50-00259 For: GM 454, 7.4L 1977-92

9-63702 Gasket, Cylinder Head Mercruiser 27-13709T For: 224 cid, 3.7L 1976-89

9-63703 Gasket, Cylinder Head Mercruiser 27-811546, OMC & Volvo 3853511, Crusader 31137 For: GM 502 cid, 8.2L, & 7.4L 1992 & newer

9-63704 Gasket, Cylinder Head Mercruiser 27-34273-1, OMC 311210 For: GM 153/2.5L 1963-89

9-63705 Gasket, Cylinder Head Mercruiser 27-47453, OMC 908237 For: In-line 6 cyl.

9-63706 Gasket, Cylinder Head Replaces: Mercruiser 27-75611, OMC / Volvo 3853380 For: SB Chev 5.0L, 5.7L, 305, 350 1968 & newer

9-63707 Gasket, Cylinder Head Replaces: Mercruiser 27-816460 For: GM 4.3L V-6 262

9-63708 Gasket, Cylinder Head Replaces: Mercruiser 27-75647 For: SB Ford 302, 351W 1971-77

9-63709 Gasket, Cylinder Head Replaces: Chrysler Inboard 4142880 For: Chrysler 318

9-63710 Gasket, Cylinder Head Replaces: Chrysler Inboard 3751218 For: Chrysler 440

9-61100 Gasket Set, Overhaul Fits: OMC 140hp and 3.0L 1973-88

9-61102 Gasket Set, Overhaul Replaces: Mercruiser 27-801853 Fits: GM 454/7.4L w/Oval Port heads

9-61101 Gasket Set, Overhaul Fits: Mercruiser GM 181/3.0L s/n 2508261 & Up (except 3.0LX)

9-61103 Gasket Set, Overhaul For: Mercruiser 153 cid 2.5L s/n 2324347 & Up

9-61104 Gasket Set, Overhaul For: Mercruiser Ford 302

9-61700 Gasket Set, Short Block Fits: GM 181 / 3.0L 1973-84

9-61704 Gasket Set, Head & Intake Fits: Ford 302/5.0L & 351/5.8L 1977-93

309


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-61105 Gasket Set, Overhaul For: OMC 110,120, & 2.5L 1965-86

9-61705 Gasket Set, Head Fits: GM 153/2.5L & 181/3.0L 1965-84

9-61106 Gasket Set, Overhaul Replaces: Mercruiser 27-19315A88 Fits: 454 Mag Bravo (1988-92)

9-61701 Gasket Set, Short Block Fits: GM 229 / 3.8L & 262 / 4.3L

9-61702 Gasket Set, Head & Intake Fits: GM 229 / 3.8L & 262 / 4.3L

9-61211 Gasket Set, Head & Intake Replaces: Mercruiser 27-801855 For: 454 7.4L rectangular port

9-61706 Gasket Set, Short Block Fits: GM 305/5.0L & 350/5.7L

9-61707 Gasket Set, Head & Intake Fits: GM 305/5.0L & 350/5.7L

9-61703 Gasket Set, Short Block Fits: GM 454 / 7.4L

9-61708 Gasket Set, Head & Intake Fits: GM 305/5.0L & 350/5.7L GEN II

9-61212 Gasket Set, Head & Intake Replaces: Mercruiser 27-47453A 1 For: 165hp 250 cid in-line 6cyl. s/n 270032 & up

9-61403 Gasket Set, Exhaust Manifold Replaces: Mercruiser 27-35898A 1 (NLA) For: 2.5L 100 & 120hp 1982 & older

9-61010 Gasket Set, Timing Cover Replaces: Mercruiser 27-68714A6 Fits: 3.7L

9-61400 Gasket, Exhaust Merc 27-46820, OMC 909613, Crusader 96653, Barr CHVA-47-0000

9-61401 Gasket, Exhaust Manifold Mercruiser 27-33395

9-61402 Gasket Set, Exhaust Manifold Replaces: Mercruiser 27-33395A 2 For: GM 305,327,350cid w/end outlet exh. Manifold

9-61404 Gasket Set, Exhaust Manifold Replaces: Mercruiser 27-46401A 1 For: 165hp 250 cid in-line 6cyl.

9-61405 Gasket Set, Exhaust Manifold Replaces: Mercruiser 27-53354A 1 For: 140hp 3.0L s/n 3332137 6229717

9-61406 Gasket Set, Exhaust Manifold Replaces: Mercruiser 27-99777A 1 For: 2.5 & 3.0L engines s/n 6229718 & up

310

9-61210 Gasket Set, Overhaul Replaces: Mercruiser 27-11977A88, 27-11977A92 Fits: GM 262/4.3L V-6 175/185/205hp


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-61407 Gasket, Exhaust Elbow Replaces: Mercruiser 27-99777 2 For: 120 1983-newer, 140/3.0L,470,165 (6cyl), GM V-8 1982-older, Ford V-8

9-61408 Gasket, End Cap To Manifold Replaces: Mercruiser 27-39917 For: 120 & 160

9-61409 Gasket, Manifold End Cap Replaces: Mercury 27-61409

9-61410 Gasket, End Cap To Manifold Replaces: Mercruiser 27-39923 For: 120

9-61411 Gasket, Exhaust Elbow Replaces: Mercruiser 27-97542 For: 3.7L w/cast iron manifolds 198389

9-61412 Gasket, Exhaust Elbow Replaces: Mercruiser 27-18272 For: 3.7L w/aluminum manifolds 1985-89

9-61413 Gasket, Exhaust Elbow Replaces: Mercruiser 27-863724 / 27-41813 For: V-6 & V-8 engines w/center riser manifolds

9-61414 Gasket, Exhaust Elbow Replaces: Mercruiser 27-863726 For: GM V-6 & V-8 w/center rise manifold

9-61415 Gasket, Exhaust Elbow Replaces: Mercruiser 27-92720 For: MIE 470

9-61430 Gaket, Dry Joint Exhaust Riser Replaces: 27-864547A02 Fits: V6 & V8 Full Flow

9-61429 Gaket, Dry Joint Exhaust Riser Replaces: 864850A02 Fits: V6 & V8 (restricted flow)

9-61431 Gasket, Exhasut Manifold Replaces: PCM RM0276 Fits: V8 GM New LS* series SB

9-61452 Gasket, Exhaust Elbow Replaces: OMC, Volvo 3850496 Fits: Most OMC GM center rise manifolds

9-61416 Gasket, Exhaust Manifold Replaces: Mercruiser 27-46401 For: GM In-line 6 cyl.

9-61417 Gasket, Exhaust Manifold Replaces: Mercruiser 27-53354 For: MCM 140 3.0L 1968-82

9-61418 Gasket, Exhaust Manifold Replaces: Mercruiser 27-68715 For: Ford 460 cid V-8 & 3.7L (4 cyl.) Mercruiser

9-61419 Gasket, Exhaust Manifold Replaces: Mercruiser 27-96429 For: 2.5L & 3.0L 1983-95

9-61428 Gasket, Exhaust Manifold Replaces: Mercuriser 27-815528 OMC / Volvo 3853256 Fits: 3.0L Small Port Head

9-61420 Gasket, Exhaust Manifold Replaces: Mercruiser 27-73866 / OMC 908717 / Volvo 3852455 & PCM For: Ford, 302/351 cid V-8

9-61421 Gasket, Exhaust Manifold Replaces: Mercruiser 27-99757 For: GM 4.3L V-6

9-61427 Gasket, Exhaust Manifold Replaces: Chrysler 3745220 Fits: Chrysler 318-360 V-8

9-61450 Gasket Set, Manifold For: OMC 2.5L 1985-86 & 3.0L 1985-88

9-61451 Gasket Set, Manifold For: OMC 140/3.0L 1973-84

*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L

311


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-61453 Gasket, Exhaust Manifold For: Mercruiser 262, 229 (175, 185, 205)

9-61454 Gasket, Exhaust Manifold For: Mercruiser 454, 525, 7.4L, 8.2L

9-61455 Gasket, Exhaust Manifold For: Mercruiser 5.0L, 5.7L (200, 228, 230, 260, 898)

9-61200 Gasket Set, Intake Manifold Replaces: Mercruiser 27-17145, Crusader 21005, 71510000, OMC 985630, Volvo 3854269, Chriscraft 16.50-00232 SB Chev 265-400 STK Port Port Dimension 1.25”w x 2.00”h

9-61201 Gasket Set, Intake Manifold Replaces: Mercruiser 27-65184 BB Chev Oval Port 1972-92 396-502 Port Dimension 1.85” x 2.16”h

9-61202 Gasket Set, Intake Manifold Replaces: Mercruiser 27-818188-1, OMC 3854095, Volvo 3854095 BB Chev RECT Port 396-502 Port Dimension 1.78”w x 2.50”h

9-61204 Gasket Set, Intake Manifold Replaces: Mercruiser 27-75648, Ford 289-302 Port Dimension 1.20”w x 2.13”h

9-61205 Gasket Set, Intake Manifold Ford BB 429, 460 Port Dimension 2.00”w x 2.30”h

9-61206 Gasket Set, Intake Manifold Ford 289-302 Port Dimension 1.25”w. x 2.11” h.

9-61207 Gasket Set, Intake Manifold Chrysler 440 Port Dimension 1.21”w x 2.06”h

9-61208 Gasket Set, Intake Manifold Replaces: Chrysler 3745217, Chrysler 318 Port Dimension 1.05”w x 2.07”h

9-61209 Gasket Set, Intake Manifold Chrysler 340-360 Port Dimension 1.17”w x 2.07”h

9-61213 Gasket Set, Intake Replaces: Mercruiser 27-807473A1 For: SB Chev 5.0L, 5.7L/LX (Gen+) 1996 & newer MCM 350 Mag

9-61214 Gasket Set, Intake Replaces: Mercruiser 27-824326-1, 27-824326002 For: GM 4.3L/LX/LXH (Gen+) 1996 & newer MCM 262 Mag

9-61216 Gasket Set, Intake Replaces: Mercruiser 27-811644 For: BB Chev 7.4L TBI (Gen V & VI) 1992-97 7.4L MCM/MIE

9-61217 Gasket Set, Intake Replaces: Mercruiser 27-805722A1 For: BB Chev 370, 420, 425, 454, 465, 502 1978-97 MCM 370, 454 Mag, 502 Mag, 7.4 Bravo III, MIE 8.2L

312

9-61215 Gasket Set, Intake Replaces: Mercruiser 27-850475 For: BB Chev 7.4L TBI (Gen VI) 1996-97 7.4LX Bravo

9-61218 Gasket Set, Intake Replaces: Mercruiser 27-73042 For: SB Ford 302 1971-77 MCM 215, 225, 888

9-61221 Gasket, Intake Manifold Set Replaces: Mercruiser 27-11977 Fits: V6 4.3L 1985-87

9-61219 Gasket Set, Intake Replaces: Mercruiser 27-73066 For: SB Ford 351W 1973-74 MCM/MIE 255


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-61220 Gasket Set, Intake Replaces: Mercruiser 27-75645 For: SB Ford 351W 1975-77 MCM/MIE 233

9-61300 Gasket, Valve Cover Replaces: Mercruiser 27-11999, OMC 912965, Crusader 91351, Chris Craft 16.11-01236 Chev 265-400 3/16” thick 1958-85

9-61301 Gasket, Valve Cover Chev 265-400 5/16” thick 1958-85

9-61302 Gasket, Valve Cover Replaces: Mercruiser 27-49121, OMC 912768 Chev 396-502 3/16” thick 1965-90

9-61305 Gasket, Valve Cover Replaes: Mercruiser 27-17467, OMC 913270, Volvo 3852687, Crusader 7231330 Chev 265-400 3/16” thick 1986-97

9-61306 Gasket, Valve Cover Chev 265-400 3/16” thick 1986-97 (molded rubber)

9-61320 Gasket, Valve Cover Replaces: PCM RM0282 Fits: V8 GM New LS* series SB

9-61307 Gasket, Valve Cover Replaces: Mercruiser 27-56173, OMC 913758, Volvo 3852818 Ford 289-302 3/16” thick 1964-95

9-61308 Gasket, Valve Cover Replaces: Chrysler 4273129 Chrysler 318-360 3/16” thick 1967-78

9-61311 Gasket, Valve Cover Replaces: Mercruiser 27-14765 GM 454, 502

9-61312 Gasket, Side Cover Replaces: Mercruiser 27-814703 GM 120, 140 4cyl (w/stamped lifter side cover)

9-61313 Gasket, Valve Cover Replaces: Mercruiser 27-73666 3.7L, 7.5L, 460 1976-89

9-61316 Gasket, Valve Cover Replaces: Mercruiser 27-11988 GM 175, 185, 205, 4.3L/LX 1985-95

9-61319 Gasket, Valve Cover Replaces: Mercruiser 27-827154 Fits: MCM 262 Mag & 4.3L/LX/LH/ LHX Gen + w/ plastic valve cover 1996 & up

9-61314 Gasket, Valve Cover Replaces: Mercruiser 27-881622 GM 8.1LS & HO, 496 Mag & HO

9-61315 Gasket, Valve Cover Replaces: Mercruiser 27-811588 GM 454, 502 Gen V&VI 1992 & Up

9-61317 Gasket, Valve Cover Cork replacement Replaces: Mercruiser 27-851040 Cork / 806452 Rubber Fits: Mercruiser 120/140 2.5/3.0L 1964-1997 (Rubber) 3.0L 1998-Up (Cork)

9-61318 Gasket, Valve Cover Replaces: Mercuriser 27-49936 / OMC 3930912 Fits: GM 250 L6

*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L

313


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-61500 Gasket, Oil Pan (1pc) Replaces: Mercruiser 27-810846T For: 3.0LX 1990-up

9-61501 Gasket Set, Oil Pan Replaces: Mercruiser 27-52550 For: 7.4L & 8.2L GM 454/502 cid

9-61502 Gasket Set, Oil Pan Replaces: Mercruiser 27-64798 For: 302 cid Ford

9-61503 Gasket Set, Oil Pan Replaces: Mercruiser 27-49949 For: GM in-line 6 cyl.

9-61504 Gasket Set, Oil Pan (1pc) Replaces: Mercruiser 27-13865 1 For: Chevy 265-400, 1986-97

9-61505 Gasket Set, Oil Pan Replaces: Mercruiser 27-883964 / OMC/Volvo For: 4.3L V-6

9-61513 Gasket, Oil Pan Replaces: Mercruiser 27-14247T1 Fits: MCM 262 Mag & 4.3L/LX/LH/ LHX Gen+1996 & UP

9-61506 Gasket Set, Oil Pan (1pc) Replaces: Mercruiser/OMC/Volvo For: Ford 289-302, 1964-95

9-61507 Gasket Set, Oil Pan (1pc) Replaces: Mercruiser/OMC/Volvo For: Chev 265-400, 1975-85

9-61508 Gasket, Oil Pan (1pc) Replaces: Mercruiser 27-845628 For: BB Chev 454, 502 (Gen V & VI) 1992 & newer

9-61509 Gasket, Oil Pan (4pc) Replaces: Mercruiser 27-14901A1 GM 120, 140, 2.5L, 3.0L/LX 1963-1989

9-61510 Gasket, Oil Pan Replaces: Mercruiser 27-881612 GM 496 Mag & HO, 8.1S & HO

9-61512 Gasket, Oil Pan Replaces: PCM RM0279 Fits: V8 GM New LS* series SB

9-61600 Gasket Set, Timing Cover Replaces: Mercruiser 27-14250 + 27-34897@2 For: SB Chev 1963-95, 4.3L V-6 1983-92

9-61601 Replaces: Mercruiser 27-54529 + 27-49110@2 For: BB Chev 427, 454, 482, 502 1966-92

9-61602 Gasket, Timing Cover Replaces: Mercruiser 27-49953 GM 120, 140, 160/165, 2.5L, 3.0L/LX 1963-Up

9-61603 Gasket Set, Timing Cover Replaces: Mercruiser 27-34213A2 Fits: GM 120/140

9-61604 Gasket Set, Timing Cover Replaces: Mercruiser / Volvo / Crusader Fits: GM 8.1L

9-60410 Swivel Bearing Housing Gasket Replaces: OMC 910236 Fits: OMC Stringer drive

9-61511 Gasket, Rear Main Seal Retainer Replaces: Mercruiser 27-881715 Fits: GM 3.0L, 4.3L, 5.0L, 5.7L 1990-97 Use with 9-61621 Rear Main Seal

314


INBOARD & STERNDRIVE GASKETS & GASKET SETS

9-60101 9-60101-50 (Bulk Pkg 50) Gasket, Drain Plug Replaces: Mercury 12-19183-2 / OMC 307552 For: Most Models (2 per pack)

9-60102 9-60102-50 (Bulk pack of 50) Gasket, Drain Plug Replaces: Volvo Fits: Volvo Lower Unit

9-76653 O-Ring, Drain Plug Replaces: OMC 336982 Fits: Lower unit drain plug

9-61610 Seal, Timing Cover Replaces: Mercruiser 26-97335 GM 2.5L, 3.0L, 4.3L, 5.0L, 5.7L

9-61628 Seal, Rear Main Reverse (2pc) Replaces: GM Reverse Rotation Split Seal Fits: GM 5.0L / 5.7L with 2pc seal

9-61626 Seal, Rear Main Reverse (1pc) Replaces: PCM R047041A Fits: Ford 351W with 1pc seal

9-61650 Seal, Valve Stem Replaces: Mercruiser 26-97664/26-8M0050563 GM V-6 & V-8 4.3L, 5.0L, 5.7L Other applications with 11/32” stem and .562 guide

9-60105 Gasket, Drain Plug Replaces: Mercury 26-830749 Fits: Vazor, Alpha, Bravo & Zeus

9-61612 Seal, Timing Cover Replaces: Mercruiser 26-8219471 Fits: GM BB

9-61621 Seal, Rear Main (1pc) Replaces: Mercruiser 26-14240 GM 3.0L, 4.3L, 5.0L, 5.7L 1990-97

9-61624 Seal, Rear Main (2pc) Replaces: Mercruiser 26-14756 Fits: GM 396, 402, 427, 454 with 2pc seal

9-61651 Seal, Valve Stem Replaces: Mercruiser 26-811545 GM V-8 Big Block Nylon with Viton insert

9-60104 Gasket, Drain Plug Replaces: Mercruiser 27-49955

9-61627 Seal, Rear Main Reverse (2pc) Replaces: Reverse Rotation Split Seal Fits: GM 396, 402, 427, 454 with 2pc seal

9-61652 Seal, Valve Stem Replaces: Mercruiser 26-75988 Fits: GM V-8 Big Block All rubber

*NEW Next Generation Marine GM Small Block V8, differs from Legacy and Vortec models. Fits: 5.7L, 6.0L & 6.2L

9-61620 Seal, Rear Main (2pc) Replaces: Mercruiser 26-814622 GM 2.5L, 3.0L, 5.0L, 5.7L 1968-89

9-61611 Seal, Timing Cover Replaces: Mercruiser 26-56866 Fits: Ford V8 5.0L/302

9-61622 Seal, Rear Main (1pc) Replaces: Mercruiser 26-811554 GM 7.4L, 8.2L 1987-2000

9-60408 9-60408-50 (Bulk Pkg 50) Gasket, Drain Plug Replaces: OMC 311598 Fits: Most OMC Sterndrives

9-61623 Seal, Rear Main (1pc) Replaces: Mercruiser 26-90925 Fits: Mercruiser 3.7L & Ford 351W with 1pc seal Standard rotation only

9-61625 Seal, Rear Main (1pc) Replaces: Mercruiser 26-852941 Fits: MCM/MIE GM V-6 & V-8 305, 350, 377 1998-Up

9-61653 Seal, Valve Stem Replaces: Mercruiser 26-97664, 26-8M0050563 Fits: Mercruiser V-6 & V-8 4.3L, 5.0L, 5.7L Other applications with 11/32” stem and .562 guide

9-61654 Seal, Valve Stem Replaces: PCM/Indmar Fits: GM V8 NEW Gen LS* series SB

315


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS POWER TRIM HOSES

Our Custom Made “Marine Grade” power trim hoses are manufactured from the latest materials to provide an excellent extended service life. Our hoses feature an abrasion resistant coating over a marine grade stainless steel braid to help reduce corrosion causing electrolysis and provide a high burst pressure rating. Marine grade stainless steel tubing and fittings are all custom made so each hose is an exact fit for each specific application.

POWER TRIM HOSES - MERCRUISER

9-71500 Hose, Power trim Replaces: Mercruiser 32-86036T, Q Fits: Port & Starboard up and down lines, MC-I s/n 6225576 and below and MC II, III, 215E/H, TR, and TRS

9-71501 Hose, Power trim Replaces: Mercruiser 32-45973 Fits: Trim Cyl. To connector block, Starboard - up pressure

9-71502 Hose, Power trim Replaces: Mercruiser 32-45974 Fits: Trim Cyl. To connector block, Port - up pressure 120, 140, 160 drives

9-71503 Hose, Power trim Replaces: Mercruiser 32-55816 Fits: Trim Pump to connector block, 18 in., for MC-I inline engines s/n 2763442-6225576

9-71504 Hose, Power trim Replaces: Mercruiser 32-59841 Fits: Trim pump to connector block 44 in., for MC-I w/ V-8

9-71505 Hose, Power trim Replaces: Mercruiser 32-59842 Fits: Reverse lock valve to connector block 29-1/2 in. for MC-I drive s/n 3780850 - 6225576

9-71506 Hose, Power trim Replaces: Mercruiser 32-87234 Fits: Trim cylinder to connector block, use w/trim cyl. Using external line Port down pressure for MC-I s/n 6225576 & below

9-71507 Hose, Power trim Replaces: Mercruiser 32-87235 Fits: Trim cylinder to connector block, use w/trim cyl. Using external line Starboard down pressure for MC-I s/n 6225576 & below

9-71508 Hose, Power trim Replaces: Mercruiser 32-99902 1, 32-864960 Fits: Trim cyl to connector block Starboard - down pressure for R/MR/Alpha I, & Gen II 11 1/2” hard line from 90 to fitting

9-71509 Hose, Power trim Replaces: Mercruiser 32-99903 1, 32-864959 Fits: Trim cyl to connector block Port down pressure for R/MR/Alpha I, & Gen II 11 1/2” hard line from 90 to fitting

9-71510 Hose, Power trim Replaces: Mercruiser 32-99904 Fits:Trim cyl. To connector block Port & Starboard - up pressure for R, MR, Alpha I & Bravo I, II, III, X, XR, & XZ

9-71511 Hose, Power trim Replaces: Mercruiser 32-45703 Fits: Trim cyl. To connector block Port - down pressure for 120, 140, & 160

9-71512 Hose, Power trim Replaces: Mercruiser 32-95859, 32-861128 Fits: Trim Pump to connector block 47 -11/16 in. for R, MR, Alpha I & Bravo I, II, III, X, XR, & XZ

316

9-71513 Hose, Power trim Replaces: Mercruiser 32-69871 Fits: Trim cyl. To connector block Starboard - up pressure for 120, 140, & 160

9-71514 Hose, Power trim Replaces: Mercruiser 32-99902, 32-864589 Fits: Trim cyl. to connector block Starboard - down pressure for R, MR, Alpha I & Bravo I, II, III, X, XR, & XZ

9-71515 Hose, Power trim Replaces: Mercruiser 32-99903, 32-864588 Fits: Trim cyl. to connector block Port - down pressure for R, MR, Alpha I & Bravo I, II, III, X, XR, & XZ

9-71516 Hose, Power trim Replaces: Mercruiser 32-95858, 32-861127 Fits: Trim Pump to connector block 45 -3/8 in. for R, MR, Alpha I & Bravo I, II, III, X, XR, & XZ


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCRUISER TRIM HOSE APPLICATIONS Model

Years

Serial #

Hose Connector to Reverse Lock Valve

Trim Cyl. To Conn. Port Down Pressure

Trim Cyl. To Conn. Port Up Pressure

Trim Cyl. To Conn. Stbd Down Pressure

Trim Cyl. To Conn. Stbd Up Pressure

Trim Pump to Conn. Block

Trim Pump to Conn. Block

120/140

1967

2062141-2187468

9-71511

9-71502

9-71513

9-71501

N/A

120/140

1967-69

2187469-2791956

9-71511

9-71502

9-71513

9-71501

N/A

120/140

1970-73

2791957-3780849

9-71500

9-71500

9-71500

9-71500

9-71503

N/A

120/140

1974-82

3780850-6225576

9-71505

9-71500 (1)

9-71500

9-71500 (1)

9-71500

9-71503

N/A

120/140

1974-82

3780850-6225576

9-71505

9-71506 (2)

9-71507

9-71507 (2)

9-71500

9-71503

N/A

470/485

1976-82

4208730-6225575

9-71505

9-71500 (1)

9-71500

9-71500 (1)

9-71500

9-71503

N/A

470/485

1976-82

4208730-6225575

9-71505

9-71506 (2)

9-71507

9-71507 (2)

9-71500

9-71503

N/A

160

1967

2065190-2182197

9-71511

9-71502

9-71513

9-71501

N/A

160

1967-69

2182198-2763441

9-71511

9-71502

9-71513

9-71501

N/A

165

1970-73

2763442-3780849

9-71500

9-71500

9-71500

9-71500

9-71503

N/A

165

1974-81

3780850 & Up

9-71505

9-71500 (1)

9-71500

9-71500 (1)

9-71500

9-71503

N/A

165

1974-81

3780850 & Up

9-71505

9-71506 (2)

9-71507

9-71507 (2)

9-71500

9-71503

N/A

888

1974-2004

3784375 & Up

9-71505

9-71500

9-71500

9-71500

9-71500

9-71504

N/A

225/233

1974-77

3856268 &Up

9-71505

9-71500

9-71500

9-71500

9-71500

9-71504

N/A

898/228/250/260

1977-82

4782330-6225576

9-71505

9-71500 (1)

9-71500

9-71500 (1)

9-71500

9-71504

N/A

898/228/250/260

1977-82

4782330-6225576

9-71505

9-71506 (2)

9-71507

9-71507 (2)

9-71500

9-71504

N/A

R/MR/Alpha I / SS

1983-90

6225577 & Up

7-71515 (3)

9-71510

9-71514 (3)

9-71510

9-71516

9-71512

R/MR/Alpha I / SS

1983-90

6225577 & Up

9-71509 (4)

9-71510

9-71508 (4)

9-71510

9-71516

9-71512

Alpha I Gen II

1991-2004

0D469859 & Up

9-71509

9-71510

9-71508

9-71510

9-71516

9-71512

Bravo I/II/II

1988-95

0B664190-0F345867

7-71515

9-71510

9-71514

9-71510

9-71516

9-71512

Blackhawk

1988-95

0F186717 & Up

7-71515

9-71510

9-71514

9-71510

9-71516

9-71512

II (1.78)

1968-69

2398798-2671321

9-71500

9-71500

9-71500

9-71500

NLA

N/A

III

1968-72

2373127-3002613

9-71500

9-71500

9-71500

9-71500

N/A

215E/H

1970-72

2909035-2915034

9-71500

9-71500

9-71500

9-71500

NLA

N/A

TR/TRS

1973-93

3377316 & Up

9-71500 (1)

9-71500

9-71500 (1)

9-71500

N/A

TR/TRS

1973-93

3377316 & Up

9-71500

9-71500

N/A

Foot Notes: (1) Internal lines (2) External Trim Lines (3) Use w/ 15-9/16” long trim tube (4) Use w/ 16-3/16” long trimtube

Visit our website at:

www.mallorymarine.com or scan the code below with your smartphone for the most up to date product line information!

317


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS BELLOWS & BELLOW KITS - MERCRUISER

9-72700 Bellow Replaces: Mercruiser 36223A2 Fits: All #1 units with out ridge (s/n 3443920 & below) 1967-72

9-72701 Bellow Replaces: Mercruiser 60932A4 Fits: MC-1, R, MR, Alpha I, & TR/TRS units “with ridge” (s/n 3443921 & up) 1972-90

9-72702 Bellow Replaces: Mercruiser 86840A3 Fits: Bravo & Blackhawk 1988 & newer

9-72703 Bellow Replaces: Mercruiser 18654A1 Fits: MC-1, R, MR, Alpha I, Gen II, Bravo I, II, III & Blackhawk

9-72704 Bellow Replaces: Mercruiser 816431A1 Fits: Alpha 1 Gen II 1991 & newer

9-72705 Bellow Replaces: Mercruiser 74639A2 Fits: All Mercruiser sterndrives utilizing a drive unit shift cable

9-72810 Tube, Exhaust Replaces: Mercruiser 78458A1 Fits: R, MR, Alpha 1, Gen II, Bravo & Blackhawk 1983 & newer

9-72900 Transom Seal Kit Replaces: Mercruiser 30-803099T1 For: 1991-1997 Alpha I Gen II s/n 0D469859 - OK999999

9-72901 Transom Seal Kit Replaces: Mercruiser 30-803098T1 For: 1983-90 R/MR/Alpha I w/exhaust tube s/n 6225577 & Up

9-72902 Transom Seal Kit Replaces: Mercruiser 30-803097T1 For: 1983-90 R/MR/Alpha I with exhaust bellows s/n 6225577 & Up

9-72903 Transom Seal Kit Replaces: Mercruiser 30-803100T1 For: 1988-1997 Bravo I/II/III s/n 0B664190 & Up, & 1994-95 Blackhawk s/n 0F186717 & Up

9-72905 Transom Seal Kit Replaces: 30-803100T1 For: Bravo I/II/III, 1998 & Up (greaseable gimbal bearing)

9-73001 Hose, Water Intake Replaces: Mercruiser 32-32461 Fits: MC1, R, MR Alpha w/ 5/8” ID

9-73002 Hose, Water Intake Replaces: Mercruiser 32-41725-33 Fits: MR, Alpha, GEN II w/ 3/4” ID

9-73003 Hose, Water Intake Replaces: Mercruiser 32-43437 Fits: Bravo

9-73115 Clamp, Shift Bellows Replaces: Mercruiser 54-866507 Fits: All Mercruiser Sterndrives utilizing a drive unit shift cable

9-73116 Clip, Ground Replaces: Mercruiser 54-86049 Fits: All Mercruiser Bellows that require ground clip

9-73117 Retainer, U-Joint Bellows Replaces: Mercruiser 816607 Fits: Alpha 1 Gen II 1991 & newer

9-73118 Retainer, U-Joint Bellows Replaces: Mercruiser 862209 Fits: All Bravo

!

NEW

9-72904 Transom Seal Kit Replaces: 30-803099T1 For: Alpha Gen II, 1998 & Up s/n 0L100040 & Up (greaseable gimbal bearing)

!

NEW

318


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS BELLOWS & BELLOW KITS - OMC

9-72706 Bellow Replaces: OMC 914036 Fits: All Cobra Units

9-72707 Bellow Replaces: OMC 3854127 Fits: All Cobra Units

9-72812 Seal, Transom Replaces: OMC 909527 Fits: OMC Stinger drives 1978-86

9-72813 Seal, Transom Replaces: OMC 313080 For: Stringer Drives 1967-77

9-72709 Bellow Replaces: OMC 911826 Fits: All Cobra Units

9-72930 Transom Seal Kit For: OMC Cobra drives

BELLOWS & BELLOW KITS - VOLVO

9-72708 Bellow Replaces: Volvo 875848 / 876631 Fits: AQ200, 250, 270, 275, 280, 280DP, 290, 290DP

9-72710 Bellow Replaces: Volvo 876294 For: AQ200-AQ290, DP 280/290

9-72711 Bellow, Exhaust Replaces: Volvo 3850426 For: SX Drives 1994-98

9-72931 Transom Seal Kit For: Volvo SX Drives

9-44004 Hose Kit Volvo 875822

9-44003 Hose Connection Replaces: Volvo 832846-0 Fits: AQ140A, 145A, 165A, 170A, 175D, 200D, 225D, 260A, 290A, 280, 280L, more

9-72720 Cover plate Replaces: Volvo 854932 Fits: Sailing boat drive Rubber plate against hull

9-72721 Rubber ring (for clamp ring) Replaces: Volvo 813967

9-72709 Bellow Replaces: Volvo 3854127 Fits: All DP-S, SX

9-72803 Bellow, Exhaust Replaces: Volvo 876633-9 Fits: AQ175, 280, 280DP,T,PT, AQD40, AQAD40, V-8

9-44005 Hose Kit Replaces: Volvo 875847 / 876632 Fits: Volvo AQ290, AQ290DP

319


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS EXHAUST TUBES - MERCRUISER

9-72804 Exhaust Tube Replaces: Mercruiser 32-807458T Fits: 4.3LX/LXH 1996-97 4.3L/LH 1998, 4.3l EFI, 262 Mag

9-72805 Tube, Exhaust Replaces: Mercruiser 32-44348T Fits: MCM 120/140 & GM V-6 & V-8 engines I.D. 4” (102mm) x 4-1/4” (108mm) long

9-72807 Tube, Exhaust Replaces: Mercruiser 53114A1 Fits: MCM 120, 140 inline 4 cyl. & 160, 165 inline 6 cyl.

9-72809 Tube, Exhaust Replaces: Mercruiser 32-90949T Fits: MCM 470/485, 185, 205, 2228, 260 I.D. 3” (76mm) x 4” (102mm) long

9-72810 Tube, Exhaust Replaces: Mercruiser 78458A1 Fits: R, MR, Alpha 1, Gen II, Bravo & Blackhawk 1983 & newer

9-72811 Tube, Exhaust Replaces: Mercruiser 32-14358T Fits: MCM GM V-6 & V-8 engines (oval shape)

9-72801 Tube, Exhaust Replaces: OMC 3852742 Fits: 2.3L 1987-88, 4.3L 1987-89, 5.0 & 5.8L 1989-90, 5.7L 1986-91

9-72802 Tube, Exhaust Replaces: OMC 3852696 Fits: 4.3L 1991, 5.0 & 5.8L 1991, 7.5L 1988-89, 5.7LE 1990-91 All cone clutch 1990-91

9-72808 Tube, Exhaust Replaces: Mercruiser 70981A3 Fits: MCM 470/485, 898, 228, 250, 260, 280, 330, & Ford 233

EXHAUST TUBES - OMC

9-72814 Tube, Exhaust Replaces: OMC 3852741 Fits: 2.5L 1986, 3.0L 1986-91, 4.3L 1990-91, 5.0 & 5.8L 1991, 5.7L 1986

EXHAUST TUBES - VOLVO

9-42700 Hose, Exhaust Replaces: Volvo 834751

320

9-72814 Tube, Exhaust Replaces: Volvo 3863450

9-72806 Tube, Exhaust Replaces: OMC 912374 Fits: 5.7L & 7.4L 1986 & later


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS SHIFT CABLES

Mallory Marine intermediate shift cables for Mercruiser Alpha and Bravo drives have been engineered to exceed the highest standards in the marine industry. We start with standards established by the ABYC, SAE and ASTM for the basis of our designs and specifications. We then specify the highest quality materials available, utilize state of the art equipment and manufacturing processes, and incorporate stringent quality control measures to produce these high performance cables. The result is a smooth, reliable cable that will enhance the overall feel and operation of the stern drive shifting mechanisms.

FEATURES: Extruded High Density Polypropylene jacket Full Complement Long Lay Wire Reinforcement High Density Polyethylene Liner Stainless Steel Armored Wrapped Core with a 1 x 7 Cable and Swaged Stainless Steel Flat Wrap

BENEFITS:

• Stringent Tolerances and In-process quality controls for I.D. & O.D. dimensions reduce backlash and lost motion • Swaged Armored core provides extremely smooth inner core surface, excellent column strength, exceptional flexibility, for a long lasting durability even in tighter routing condition • Consistent Reliability and Performance in every cable • All other components are manufactured from engineering grade thermoplastics, brass, and marine grade stainless steel for maximum corrosion protection and excellent UV resistance

SHIFT CABLES Part #

Application

9-72156

Replaces Mercruiser 815471A6, 865437A02 for Bravo applications

9-72157

Replaces Mercruiser 19543A10 for R/MR/Alpha applications

SHIFT CABLES & HARDWARE

9-72100 Shift Cable Kit Replaces: Mercuiser 19543T2 For: Alpha 1, Gen II R/MR w/ aft entry cable modification

9-72101 Shift Cable Kit Replaces: Mercuiser 815471T1 For: Bravo Drives

9-72156 Shift Cable Replaces: Mercruiser 815471A6 Bravo

9-72157 Shift Cable Replaces: Mercruiser 19543A10 MC-I, R, MR, Alpha 1, & Gen II 1978 & newer

321


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS SHIFT CABLES & HARDWARE

9-72158 Shift Cable Assembly Replaces: Mercruiser Fits: s/n 1562900-6225576 old style stranded core

9-72159 Kit, inner shift cable Replaces: Mercruiser 66069A2 Fits: s/n 1562900-6225576 old style stranded core

9-72160 Shift Cable Assembly Replaces: Mercruiser 19543A10 / 41951A1 Fits: s/n 6225577 & up old style stranded core

9-72150 Shift Cable End Replaces: Mercruiser 43433 Fits: R, MR, Alpha, Gen II

9-72164 Screw Set Replaces: Mercruiser 10-20518 Fits: Guide cable (2 per package)

9-72151 Shift Slide & Screw Replaces: Mercruiser 33981T, 850752 1 Fits: R, MR, Alpha, Gen II

9-72152 Shift Slide Screw Replaces: Mercruiser 10-31700 Fits: MC-I, R, MR, Alpha, Gen II

9-72153 Shift Arm Replaces: Mercruiser 45518A3 Fits: MC-I, R, MR, Alpha, Gen II

9-72140 Cable, Elec Shift Replaces: OMC 379628 Fits: 1964-77

SAFETY LOCK WIRE

Versatile safety lock wire can be used to secure a variety of fasteners and controls from nuts and bolts to check valves and switches to prevent a loose or lost component from causing a disaster. Safety wire is made of .032� diameter 304 stainless steel and comes in one pound cans. Caution: Safety wire should not be reused. Part #

Description

9-72000

Safety Wire (Stainless Steel)

SAFETY WIRE TWIST PLIERS

Get three tools in one with our spring-loaded, automatic return, safety wire pliers. Tool includes cutter, wire twister and heavy-duty pair of pliers. You can grip, twist and snip safety wire faster and better than ever before. The Safety Wire Twist Plier is a versatile tool to help you do reliable safety-wiring (lockwiring) rapidly and consistently.

322

Part #

Description

9-56005

Safety Wire Twist Pliers


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MALLORY MARINE GEAR REPAIR KITS

Mallory Marine Gear Repair Kits are the best solution to repair a lower or upper unit after a gear failure. These kits contain everything you need to do a proper repair including a complete gear set, all necessary bearings, seals, o-rings, shims, gaskets, and other related parts. No need to worry about missing an item when ordering parts just order one part number and get all of the parts you need to do the complete repair. Made from the highest quality materials our drive parts are the best in the aftermarket. Our gears and shafts are made to the highest OEM quality standards so they install and shim quickly and easily with out any hassles. Note: Internal drive parts should only be installed by a service professional. Never attempt to install any gears shafts or bearings with out using the proper shimming tools to assure a long lasting repair.

ENGINE COUPLERS

9-72500 Engine Coupler Replaces: Mercruiser 14505A2 Fits: newer GM blocks one piece rear main seal that use a stud mount coupler, For MCM (GM) V-6 & V-8 (305 & 350 cid)

9-72501 Engine Coupler Replaces: Mercruiser 59826A3 Fits: Ford 225, 233, & 888

9-72502 Engine Coupler Replaces: Mercruiser 76850A2 Fits: GM inline 4-6, V-6, & V-8 up to 350 cid

9-79800 Tool, Engine Alignment Replaces: Mercruiser 91-57797A3

9-72503 Engine Coupler Replaces: Mercruiser 18311A17, 861523A9 Fits: GM V-8 w/ Bravo Drives

9-72504 Engine Coupler Assembly Replaces: Mercruiser 6935A2 Fits: MCM 470 & 485

9-72505 Engine Coupler Assembly Replaces: Mercruiser 97432A2 Fits: MCM 3.7L 1983-89

9-72506 Engine Coupler Replaces: Mercruiser 12632A6 Fits: 120/2.5L/140/3.0L 1987-93, 3.0L/LX 1993-98

9-72507 Engine Coupler Replaces: Mercruiser 18643A5 Fits: 3.0L 1999-up, GM V-6 & V-8 w/ MR/Alpha 1983-up

9-72510 Stud Set, Coupler Replaces: Mercruiser 16-98532A1 Fits: Mercruiser Coupler to Flywheel

323


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS TRANSON ASSEMBLY & YOKE ASSEMBLY PARTS

9-72410 Gimbal Bearing Replaces: Mercury 30-60794A4, OMC 983937, Volvo

9-76230 Seal, Gimbal Bearing Replaces: Mercruiser 26-88416

9-72426 Gimbal Bearing & Seal Kit Replaces: Mercruiser 30-60794A4 + 26-88416 Fits: MC1, R, MR, Alpha | 1974-97

9-72420 Seal, Gimbal Housing Replaces: Mercruiser 43713 Fits: Alpha 1 Gen II, Bravo

9-72412 Gimbal Bearing Replaces: Mercruiser 30-862540A3 Fits: Bravo, Alpha 1, Gen II, 1998-up

9-72425 Gimbal Bearing & Seal Kit Replaces: Mercruiser 30-862540A3 + 26-88416 Fits: Bravo, Alpha Gen II, 1998-Up

9-73130 Hinge Pin Replaces: Mercruiser 77123 Fits: MC I - Alpha Drives & Gen II, w/ grease port

9-73131 Upper Swivel Shaft, Gimbal Ring Replaces: Mercruiser 98230A1 Fits: Alpha, Gen II, Bravo I, II, III & Vazer

!

NEW 9-72404 U-joint Replaces: Mercruiser 75832T / OMC 915716 / Volvo 897707-6 Fits: Mercruiser IA/IB/IC & EZ, MC-I, R, MR, Alpha 1 (s/n 0B418819 & below) MC II, & TR/TRS

9-72405 U-Joint Replaces: Mercruiser 75832A3, 75832T1 Fits: R/MR/Alpha 1 & Gen II (s/n 0B418819-0D869999) Bravo (s/n 0M111207 & below)

9-72406 U-Joint Replaces: Mercruiser 805536A2 Fits: Alpha 1 Gen II (s/n 0D8700000L949788)

9-72413 U-Joint (external clip) Replaces: 865496A02 Fits: Alpha Gen II, s/n 0M400412 & Up Bravo, s/n 0M111208 & Up, Volvo 3860232 (Permalube Style)

9-72414 U-Joint (external clip) Replaces: 865496A02 Fits: Alpha Gen II, s/n 0M400412 & Up Bravo, s/n 0M111208 & Up, Volvo 3860332 (Greaseable Style)

9-72400 Yoke Replaces: Mercruiser 46020-1

9-72401 Yoke, Long Replaces: Mercruiser 814819A3 / OMC 912212 / Volvo 3850815 Fits: Most Mercruiser, OMC Cobra, Volvo SX drives

9-72402 Yoke Replaces: Mercruiser 12784 Fits: Bravo s/n 0M111207 & below, & Blackhawk

9-72403 Center Socket Replaces: Mercruiser 39383-1/ OMC 912213, 3850813 / Volvo 3850813 Fits: Merc IA/IB/IC & EZ Shift, MC-I, R, MR, ALPHA 1, Gen II, s/n 0L949778 & below, Bravo s/n 0M111207 & below, MC II, TR & TRS, OMC Cobra, Volvo SX Drive

9-72407 Yoke Replaces: Mercruiser 853635 Fits: Alpha 1 Gen II 1998-Up

9-72408 U-Joint Assembly Replaces: Mercruiser 814819A7 Fits: Alpha 1 Gen II 1998-Up

9-72409 U-Joint Assembly Replaces: Mercruiser 814819A2 Fits: Alpha 1 Gen II 1991-97 R/MR/Alpha 1 1983-90

!

NEW

324


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCRUISER UPPER UNIT DRIVE PARTS

9-79201 Gear Repair Kit, Upper (1.32:1) Replaces: Mercruiser 43-803115T 1 Fits: 16-20 teeth, MR/ Alpha I, 1983-90

9-79202 Gear Repair Kit, Upper (1.50:1) Replaces: Mercruiser 43-803116T Fits: 20-22 teeth, MR/Alpha I, 1983-90

9-79203 Gear Repair Kit, Upper (1.98:1) Replaces: Mercruiser 43-803101T 1 Fits: 20-24 teeth, MR/Alpha I, 1983-90

9-78120 Top Cover Replaces: Mercruiser 828692A 1 Fits: Alpha I, Gen II

9-78121 Top Cover Replaces: Mercruiser 94998A4 Fits: R/MR/Alpha One

9-72461 Drive Shaft Replaces: Mercruiser 45-55796 Fits: Upper unit I/R/MR/Alpha I

9-72462 Drive Shaft Replaces: Mercruiser 45-55796 1 Fits: Upper unit Alpha I, Gen II sn F680000 & up

9-78100 Seal, Carrier U-joint Replaces: Mercruiser 66081A 2 Fits: Upper unit, MC-1, R.MR. Alpha I, Gen II

9-76102 Oil Seal Replaces: Mercury 26-68493, 26-823894 Fits: Mercruiser U-joint short yoke

9-72154 Retaining Nut, Dr Shft Hsg Replaces: Mercury 816811 2 Fits: V-6

9-72155 Nut, Spanner Replaces: Mercury 79448 Fits: V-6

9-78105 Ring, Upper Unit Spacer Replaces: Mercruiser 35983 Fits: Upper Unite gear assy.

9-75106 Bearing Replaces: Mercruiser 31-32575T1 For: R/MR/Alpha 1 1983-90 upper housing - upper cap

9-75117 Bearing, Upper Driveshaft Replaces: Mercruiser 31-61100A1 Fits: R/MR/Alpha & Gen II Drives

9-75122 Bearing, Upper Pinion Replaces: Mercruiser 31-35990A1 Fits: R/MR/Alpha & Gen II Drives

9-75123 Kit, Drive Bearing Replaces: Mercruiser 31-35988A12 Fits: R/MR/Alpha & Gen II Drives

9-75124 Bearing, Roller Replaces: Mercruiser 31-66818A1 Fits: R/MR/Alpha One

325


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCRUISER UPPER UNIT DRIVE PARTS (CONTINUED)

9-78117 Nut Replaces: Mercruiser 11-22339 Fits: R/MR/Alpha & Gen II Drives

9-78127 Screw, Water Pocket Replaces: Mercruiser 10-28668 Fits: R/MR/Alpha & Gen II Drives

9-78129 Screw, Top Cover Replaces: Mercruiser 10-98794 Fits: Alpha One, Gen II

9-78137 Washer, Splash Plate Replaces: Mercruiser 12-29395 Fits: R/MR/Alpha One

9-78001 Outdrive Seal Replaces: Mercruiser 12708 Fits: Bravo drives

9-78005 Check Valve Kit Replaces: Mercruiser 24-17997A 1 Fits: Bravo drives

9-78148 Linkage Shift Kit Replaces: Mercruiser 861175A03 Fits: Bravo

9-78107 Washer Replaces: Mercury 12-45810 Fits: Upper unit drive gear

9-44010 Water Tube Replaces: Mercruiser 32-860220 Fits: Gen II

9-78139 Cover Assembly, Water Pocket Replaces: Mercruiser 42724A3 Fits: R/MR/Alpha One

9-78140 Water Tube Replaces: Mercruiser 32-54236 Fits: R/MR/Alpha One

s&y Part t 9-72005 Yearr Warran LaboNut & Washer

Kit For: Mercruiser Outdrive mounting nuts & washers for R/MR/Alpha/Gen II

2 ear

Y 9-78141 bor Welch Plug & La s Part arranty W Mercruiser 19-42682 Replaces: Fits: R/MR/Alpha One

2

YEALaR bor

s& Partarranty W

326

SERVICE, QUALITY, VALUE,

PERFORMANCE

All Mallory Marine products are backed by our industry leading 2 year parts and labor warranty.


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCRUISER LOWER UNIT DRIVE PARTS

9-79200 Gear Repair Kit, Lower Unit Replaces: Mercruiser 43-803091T1 Fits: MR/Alpha I

9-72460 Drive Shaft Replaces: Mercruiser 45-42634 Fits: Upper unit Alpha I, Gen II

9-72463 Drive Shaft Replaces: Mercruiser 45-853648 Fits: Alpha One Gen II 1998-Up

9-78135 Spring Retainer, Cross Pin Replaces: Mercruiser 24-30893 Fits: R/MR/Alpha One/Gen II

9-78103 Pinion Nut Replaces: Mercruiser 11-35921 Fits: Lower unit, V-6 OB, and all Sterndrives

9-78108 Washer Replaces: Mercruiser 12-92721 Fits: Pinion nut lower unit R/MR/Alpha I, Gen II

9-72450 Prop Shaft Replaces: Mercruiser 44-824110 Fits: R/MR/Alpha I. Gen II

9-72475 Shift Shaft Replaces: Mercruiser 45589A3 Fits: Upper unit all except Gen II

9-72476 Shift Shaft Replaces: Mercruiser 77481 1 Fits: All except Gen II

9-72477 Shift Shaft Replaces: Mercruiser 815919A1 Fits: Gen II

9-78109 Retaining Clip, Shift Shaft Replaces: Mercruiser 53-29641 Fits: R/MR/Alpha One/Gen II

9-78111 Cross Pin, Clutch to Propeller Shaft Replaces: Mercruiser 17-30632 Fits: R/MR/Alpha One/Gen II

9-78134 Sleeve Replaces: Mercruiser 23-67370 Fits: Alpha One Gen II

9-76133 Bushing, Shift Shaft Replaces: Mercruiser / Mercury 23-30617A2 Fits: MC-1, R, MR, Alpha I

9-78136 Bushing-Shift Replaces: Mercury 23-77631A2 Fits: Outboards 35 HP & up

9-76136 Bushing Assy. Replaces: Mercruiser / Mercury 23-815921A 21 Fits: Gen II shift shaft s/n 0D4698560K999999

9-72161 Bushing Kit, Bell Housing Replaces: Mercruiser 23-805041A2 Fits: Alpha 1 Gen II F094774 & Before

9-76134 Bushing-Shift Replaces: Mercury 23-77631A2 Fits: Outboards 35 HP & up

9-78132 Shift Crank Replaces: Mercruiser 76865 Fits: R/MR/Alpha One/Gen II

327


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCRUISER LOWER UNIT DRIVE PARTS (CONTINUED)

9-72162 Bushing Kit, Upper Shift Shaft Replaces: Mercruiser 23-806036A1 Fits: Alpha 1 Gen II 1991-Up R/MR/Alpha 1 1983-90

9-78133 Shift Spool Kit Replaces: Mercruiser 818349T1 Fits: R/MR/Alpha One/Gen II

9-72642 Carrier Assembly Replaces: Mercruiser 807929A1, 821759A4 Fits: Alpha One Gen II 1996-Up

9-78106 Thrust Ring Replaces: Mercruiser 68100 1 Fits: MR/Alpha/Gen II

9-75107 Bearing Replaces: Mercruiser 31-36387A1 For: Mercruiser driveshaft

9-75111 Bearing Replaces: Mercruiser 31-30895T Fits: Inside fwd gear on most OB & All SD

9-75112 Bearing Replaces: Mercruiser 31-30956T Fits: Prop shaft bearing carrier OB 40 HP & up

9-75114 Bearing, Reverse Gear Replaces: Mercruiser 30-88957T Fits: R/MR/Alpha One

9-75118 Bearing, Outside Forward Gear Replaces: Mercruiser 31-30894A1 Fits: Alpha One Gen II

9-75119 Bearing, Forward Gear Replaces: Mercruiser 31-828439A2 Fits: Alpha One Gen II 1996-Up

9-75120 Bearing, Outer Forward Gear Replaces: Mercruiser 31-35928T1 Fits: R/MR/Alpha One

9-75121 Bearing, Lower Drive Shaft Replaces: Mercruiser 31-42647A1 Fits: R/MR/Alpha One/Gen II

9-75125 Bearing, Upper Drive Shaft Replaces: Mercruiser 31-33138A1 Fits: Alpha One Gen II

9-79801 Wrench, Bearing Retainer Replaces: Mercruiser 91-17256

9-72601 Bearing Carrier Assembly Replaces: Mercruiser 73020A14 Fits: R/MR/Alpha One to 1983

9-72602 Bearing Carrier Assembly Replaces: Mercruiser 818763A10 Fits: R/MR/Alpha One/Gen II 1983-Up

328


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCRUISER LOWER UNIT DRIVE PARTS (CONTINUED)

9-72606 Bearing Carrier Assembly Replaces: Mercruiser 865876A01 /A03 Fits: Bravo III

9-78143 Stud Replaces: Mercury 16-30667

9-72640 Tab Washer Replaces: Mercruiser 14-18323 Fits: R/MR/Alpha One

9-72641 Tab Washer Replaces: Mercruiser 14-79447 Fits: R/MR/Alpha One

9-78116 Nut Replaces: Mercruiser 11-817618, 11-859135 Fits: 7/16 X 20

9-78125 Nut Replaces: Mercruiser 11-45812, 11-859124 Fits: 10-32 Nylon Insert

9-78126 Nut Replaces: Mercruiser 824519-1 Fits: Alpha One Gen II

9-78130 Screw, Insert to Gear Hsg Replaces: Mercruiser 10-76156 Fits: R/MR/Alpha One

9-78144 Lock Washer Replaces: Mercruiser 13-78968

9-78149 O-Ring, Gear Housing Replaces: Mercruiser 25-822370 Fits: Bravo Lower Gear Housing

TRIM CYLINDER HARDWARE - MERCRUISER

9-77000 9-77000-20 (Bulk Pkg 20) Power Trim Bushing Pack Of 4 Replaces: Mercruiser 23-99291T Fits: R/MR/Alpha 1

9-77001 9-77001-20 (Bulk Pkg 20) Bushing, trim cylinder (Pack of 4) Replaces: Mercruiser 23-807073 For: Bravo I,II,III, X,XR,& XZ

9-77002 9-77002-20 (Bulk Pkg 20) Bushing, trim cylinder (Pack of 4) Replaces: Mercruiser 23-815950 1 For: Alpha I Gen II (Front & Rear)

9-77100 Trim Cylinder Anchor Pin Kit Replaces: 17-44166T1 For: Bravo I,II,III, X,XR,& XZ (Rear)

9-77101 Trim Cylinder Anchor Pin Kit Replaces: 17-815953T1 For: Alpha I Gen II (Front & Rear)

9-77102 Trim Cylinder Anchor Pin Kit Replaces: 17-14873A1 For: R,MR, Alpha I (Front)

9-77103 Trim Cylinder Anchor Pin Kit Replaces: 17-14872A1 For: R,MR, Alpha I (Rear)

9-77200 9-77200-20 (Bulk Pkg 20) Cap, Anchor Pin Replaces: Mercruiser 19-14842 For: Alpha One, Bravo, & TRS

329


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS TRIM CYLINDER HARDWARE - MERCRUISER (CONTINUED)

9-77201 9-77201-20 (Bulk Pkg 20) Cap, Anchor Pin Replaces: Mercruiser 19-815951 For: Alpha I Gen II (Front & Rear)

9-77003 Bushing, Trim Cylinder Replaces: Mercruiser 23-89574 Fits: MC-1 drives 1967-82

9-77004 Bushing, Trim Cylinder (4 per pack) Replaces: Mercruiser 23-89574 Fits: MC-1 drives 1967-82

MISCELLANEOUS HARDWARE

9-72001 9-72001-10 (Bulk Pkg 10) Nut, Stainless Steel Nylock Replaces: Mercury 11-35888 / OMC 121731 Thread Size 1/4 X 28

9-72002 9-72002-10 (Bulk Pkg 10) Nut, Stainless Steel Nylock Replaces: Mercury 11-34932 Thread Size: 3/8 X 24

9-72003 9-72003-10 (Bulk Pkg 10) Nut, Stainless Steel Nylock Replaces: Mercury 11-45592 Thread Size: 5/16 X 24

9-72004 9-72004-10 (Bulk Pkg 10) Nut, Stainless Steel Nylock Replaces: Mercury 11-34933 Thread Size: 7/16 X 20

9-72200 Ball Gear Replaces: OMC 908063 Fits: Stringer Drives

9-72201 Ball Gear Replaces: OMC 908069 Fits: Stringer Drives

9-72202 Yoke Replaces: OMC 984264 Fits: Cobra

9-72203 Locknut Replaces: OMC 908064 Fits: Stringer Drive Ball Gear

9-72204 Ball Gear Kit For: OMC stringer drives

9-78013 Plug Replaces: OMC 908062 Fits: Stringer drive, 1.748 O.D.

OMC DRIVE PARTS

330


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS LOWER UNIT DRAIN PLUGS

9-72650 9-72650-10 (Bulk Pkg 10) Drain Plug Replaces: Mercruiser 10-79953A2 Fits: All MC-I, Alpha 1, Gen II, TR & TRS

9-72651 Drain Plug (Magnetic) Replaces: Mercruiser 10-14834A1, 22-67892A1 Fits: All MC-I, Alpha 1, Gen II, TR & TRS

9-72654 Plug, Lower Unit Drain (magnetic) Replaces: OMC/ Johnson/Evinrude 318544 Fits: 20 - V-6 & Stern drives

9-72658 Drain Plug & Gasket Replaces: Volvo 804262 Fits: AQ80, 100, 200, 250, 270

9-72659 Plug, Lower Unit Drain (non-magnetic) Replaces: OMC 309243 Fits: OMC Cobra

9-43814 Retainer Screw Replaces: Johnson/Evinrude 316563 Fits: V-4/V-6

9-72655 Plug, Lower Unit Drain (non-magnetic) Replaces: OMC/ Johnson/Evinrude 307551 Fits: 20 - V-6 & Stern drives

PROP NUT KITS & HARDWARE

9-73952 Prop Nut Kit Replaces: Johnson/Evinrude 175267 Fits: 400 Series Stringer drives, 2.3L & 4cyl. Cobra models

9-73953 Prop Nut Kit Replaces: Johnson/Evinrude 175266 Fits: 800 Series Stringer drives, & V6/ V8 Cobra models

9-73903 Nut, Prop Replaces: OMC 314503 Fits: 4 cyl models

9-73904 Spacer, Prop Nut Replaces: OMC 3852350 Fits: Cobra

9-73960 Prop Nut Kit Replaces: Mercury 11-52707Q1 Fits: Mercruiser R/MR/Alpha I & Gen II, Bravo I

9-73902 Prop Washer Replaces: Mercruiser 12-31211A3 Fits: Most Mercruiser Drives

TRAILER CLIPS

9-79000 Trailering Clips Replaces: OMC 174448 Fits: Cobra

9-79001 Trailering Clips Replaces: Mercruiser 817019A1, 817019Q2 Fits: MC-I, R, MR, Alpha & Bravo

331


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS SEAL KITS

9-74206 Seal Kit, Lower Unit Replaces: Mercury 26-816575A3 Fits: 225 hp V-6 and Mercruiser Alpha Gen II

9-74300 Seal Kit, Lower Gear Housing Replaces: Mercruiser 26-76868A 2 For: 1988-2005 Bravo I, II, III s/n B664190 & Up

9-74301 Seal Kit, Upper Gear Housing Replaces: Mercruiser 26-16709A 2 For: 1988-2005 Bravo I, II, III s/n B664190 & Up, 1994-95 Blackhawk s/n F186717 & Up

9-74302 Seal Kit, Upper Gear Housing Replaces: Mercruiser 26-88397A 1 For: 1991-2005 Alpha Gen II s/n D469859 & Up

9-74303 Seal Kit, Upper Gear Housing Replaces: Mercruiser 26-32511A1 For: 1964-1989 IA/IB/IC/ EZ Shift/ R/ MR/Alpha 1 s/n 1684188 – D469858

9-74304 Seal Kit, Lower Gear Housing Replaces: Mercruiser 26-33144A2 For: 1964-1989 IA/IB/IC/ EZ Shift/ R/ MR/Alpha 1 s/n 1684188 – D469858

9-74400 Seal Kit, Gear Housing Replaces: OMC 982946 For: V-6, V-8 800 series Stringer Units 1978-86

9-74401 Seal Kit, Gear Housing Replaces: OMC 985612 For: Cobra, 4 cyl. 1986-90

9-74402 Seal Kit, Gear Housing Replaces: OMC 439967 / 985613 For: Cobra, 4 cyl. 1990-93, V6/V8 1986-93

9-77900 Seal Kit, Complete Drive Unit Replaces: Volvo 875741 Fits: 280DP / 290DP

9-77901 Seal Kit, Complete Drive Unit Replaces: Volvo 875192 Fits: AQ200, 250, 270, 275, 280, 290

9-77902 Seal Kit, Upper Unit Replaces: Volvo 876266 Fits: AQ200, 250, 270, 275, 280, 290

9-77903 Seal Kit, Gear Housing Replaces: Volvo 876267 For: 280/290 DP

9-77904 Seal Kit, Gear Housing Replaces: Volvo 876268 For: AQ200-AQ290

332


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS

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333


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MC-1/R PROPELLER SHAFT ASSEMBLY DIAGRAM

MC-1/R PROPELLER SHAFT COMPONENTS

334


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MC-1/R PROPELLER SHAFT ASSEMBLY CROSS REFERENCE No.

Description

O.E. Number

Mallory Marine No.

1

Cotter pin

Included in 9-78133

9-78133

2

Adjusting sleeve

Included in 9-78133

9-78133

3

Spring retainer

Included in 9-78133

9-78133

4

Washer

Included in 9-78133

9-78133

5

Compression spring

Included in 9-78133

9-78133

6

Spool

Included in 9-78133

9-78133

7

Clutch actuating shaft

Included in 9-78133

9-78133

8

Shift crank

76865

9-78132

9

Shim

15-47397A1

N/A

10

Forward gear assembly

43-17064A2, 43-17064A3, 43-42934

N/A

11

Roller bearing

31-30895

9-75111

12

Tapered roller bearing

31-35928A1

9-75120

13

Sliding clutch

52-66063

N/A

14

Cross pin

17-30632

9-78111

15

Retainer spring

24-30893

9-78135

16

Propeller shaft

44-66060, 44-66060-3

9-72450

17

Reverse gear assembly

43-17064A2, 43-17064A3, 43-42934

N/A

18

Thrust ring

68100-1

9-78106

19

Ball bearing

30-88957A1

9-75114

20

Shim

—

N/A

21

O-ring

25-31534

9-76544

22

Bearing carrier assembly

73020A14

9-72601

23

Roller bearing

31-30956

9-75112

24

Oil seal

26-76868

9-76202

25

Locating key

28-30281

N/A

26

Washer

14-18323

9-72640

27

Gear housing cover

79448

9-72155

28

Thrust washer

13171, 77987

N/A

29

Thrust hub & washer

56292A2

N/A

30

Cupped washer

12-35965

N/A

31

Splined washer

12-31211A2

9-73902

32

Tab washer

14-31210, 14-816629

9-73900

33

Propeller nut

11-52707 (Includes #32)

9-73960

34

Trim tab assembly

31640A1

N/A

35

Screw

10-30206

N/A

36

Screw

10-32470

N/A

37

Nut

11-13439-1

N/A

Gear Housing Seal Kit 9-74304

335


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MC-1/R DRIVE SHAFT ASSEMBLY DIAGRAM MC-1/R DRIVE SHAFT COMPONENTS

336


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MC-1/R DRIVE SHAFT ASSEMBLY CROSS REFERENCE No.

Description

O.E. Number

Mallory Marine No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Gear housing assembly Shift crank pin Stud Stud O-ring Stud Stud Dowel pin Roller bearing Threaded sleeve (Early models only) Welch plug (Early models only) Drive shaft assembly Drive shaft pin Compression spring Upper O-ring Pinion gear Nut Shim Tapered roller bearing Gasket O-ring Water pump base assembly Lower oil seal Upper oil seal Dowel pin Lower gasket Face plate Upper gasket Water pump body Pump insert Oil seal Rubber seal Water pump impeller Impeller drive pin Screw Lockwasher Nut Nut Washer Rubber ring Guide sleeve Lower shift shaft Retaining clip O-ring Bushing assembly Oil seal Rubber washer Shift shaft washer Screw Washer

1623-5356A3, 1623-8951A43 17-37972 16-46911 16-56298 26-45577 16-56297 16-69501 10-30720 31-42647A1 — — 45-42634 17-30545 24-34576 25-30613 43-17064A2, 43-17064A3, 43-42934 11-35921 15-42637A1 31-36387A1 27-42631-1 25-90011 46-44292A3 26-89238 26-16977 17-35973 27-85609-1 32435 27-85609-1 46-96148A1 48752 26-31507, 26-79884, 26-16977 26-38970 47-89984 28-56654 46-96148A1 12-36001 11-45592 11-45592 12-36001 25-30271 23-29804 77481-1 18-20233 25-25439 23-30617A2 26-46021, 26-89236 12-31266 12-29395 10-79953A2 12-20260

N/A N/A N/A N/A 9-76512 N/A N/A N/A 9-75121 N/A N/A 9-72460 N/A N/A 9-76543 N/A 9-78103 N/A 9-75107 9-60031 9-76554 9-43308 9-76109 9-76108 N/A 9-60035 9-43400 9-60035 9-43211 9-43502 9-76108 9-43604 9-45306 N/A 9-43211 9-78138 9-72003 9-72003 9-78138 9-76562 9-43623 9-72476 N/A 9-76505 9-76133 9-76105 N/A 9-78137 9-72650 9-60101

9-48308 Water Pump w/ flush plug 9-48305 Water Pump w/o flush plug 9-74304 Gear Housing Seal Kit

337


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MR/ALPHA 1 GEAR HOUSING ASSEMBLY DIAGRAM

MR/ALPHA 1 HOUSING

338


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MR/ALPHA 1 1983-1990 s/n 6225577-0D469858 GEAR HOUSING ASSEMBLY CROSS REFERENCE No.

Description

O.E. Number

Mallory #

No.

Description

O.E. Number

Mallory #

1

Gear housing

1623-8951A37

N/A

42

Lower shift shaft washer

12-27880

9-78136

2

Inlet tube guide sleeve

23-29804

9-43623

43

Retaining clip

53-29641

9-78109 9-72476

3

Inlet tube seal

26-38970

9-43604

44

Lower shift shaft

77481-1

4

Drive shaft upper O-ring

25-30613

9-76543

45

Shift crank pin

17-37972-1

N/A

Shift crank

76865

9-78132

5

Centrifugal slinger

25-30271

9-76562

46

6

Water pump nuts

11-45592

9-72003

47

Cotter pin

Water pump washers

12-36001

9-78138

Part of Shift spool assembly 818349A1

9-78133

7 8

Water pump to base screw

10-96411

9-78131

48

Adjusting sleeve

Part of Shift spool assembly 818349A1

9-78133

9

Water pump body

46-96148A1

9-43211

10

Water pump insert

48752

9-43502

49

Retainer spring

Part of Shift spool assembly 818349A1

9-78133

50

Washers

Part of Shift spool assembly 818349A1

9-78133

51

Compression spring

Part of Shift spool assembly 818349A1

9-78133

52

Clutch spool

Part of Shift spool assembly 818349A1

9-78133

53

Clutch shaft

Part of Shift spool assembly 818349A1

9-78133

11

Impeller

47-89984

9-45306

12

Gasket

27-85609-1

9-60035

13

Face plate

32435

9-43400

14

Water pump base

46-44292A3

9-43308

15

Oil seals

26-89238

9-76109

15

Oil seals

26-16977

9-76108

16

O-ring

25-90011

9-76554

17

Gasket

27-42631-1

9-60031

54

Shim

15-47397A1

N/A

55

Forward gear bearing assembly

31-35928A1

9-75120

56

Forward gear bearing

31-30895

9-75111

18

Drive shaft bearing retainer

824519

9-78126

19

Drive shaft tapered roller bearing

31-36387A1

9-75107

20

Shims

15-42637A1

N/A*

21

Impeller drive key

28-56654

N/A

57

Forward gear (Alpha)

43-17064A2, 43-17064A3, 43-42934

N/A*

22

Drive shaft

45-42634

9-72460

58

Cross pin spring

24-30893

9-78135

23

Water pickup insert

93423-1

N/A

59

Sliding clutch

52-66063

N/A

24

Screw

10-76156

9-78130

60

Cross pin

17-30632

9-78111

61

Propeller shaft

44-66060, 44-66063-3

9-72450

62

Reverse gear (Alpha)

43-17064A2, 43-17064A3, 43-42934

N/A*

25

Nut

11-45812

9-78125

26

Trim tab screw

10-32470

N/A

27

Dowel pin

10-30720

N/A

28

Trim tab

31640A1

N/A

63

Bearing carrier thrust ring

68100-1

9-78106

29

Screw

10-30206

N/A

64

Reverse gear bearing

30-88957A1

9-75114

30

Nut

11-13439-1

N/A

65

O-ring

25-31534

9-76544

31

Seal

26-45577

9-76512

66

Bearing carrier roller bearing

31-30956

9-75112

32

Oil fill/drain screw washer

12-19183, 12-20260

9-60101

67

Bearing carrier

73020A14

9-72601

33

Oil fill/drain plug

10-79953A2

9-72650

68

Locating key

28-30281

N/A

34

Pinion gear roller bearing

31-42647A1

9-75121

69

Oil seals

26-76868

9-76202

35

Pinion gear

43-17064A2, 43-17064A3, 43-42934

N/A*

70

Tab washer

14-18323

9-72640

71

Retainer

79448

9-72155

36

Anti-galling washer

22-92721

9-78108

72

Propeller thrust hub

13171, 77987

N/A

37

Pinion gear nut

11-35921

9-78103

73

Continuity washer

—

N/A

38

Shift shaft washer

12-29395

9-78137

74

Spline washer

12-31211A2

9-73902

39

Shift shaft bushing washer

12-31266

N/A

75

Tab washer

14-31210, 14-816629

9-73900

40

Shift shaft bushing/seal

23-30617A2

9-76133

76

Propeller nut

11-52707 (Includes #75)

9-73960

41

O-ring

25-25439

9-76505

* Use Gear Repair Kit 9-79200 Gear Housing Seal Kit 9-74304 Water Pump Kit 9-48307

339


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS R/MR/ALPHA 1 UPPER DRIVE SHAFT HOUSING ASSEMBLY DIAGRAM R/MR/ALPHA 1 UPPER DRIVE SHAFT COMPONENTS

1. Upper Gear Housing 2. Screw 3. Top cover 4. O-ring 5. Shims 6. Bearing & cup 7. Upper drive shaft 8. O-ring 9. Upper unit gear set 10. Bearing & race 11. Shims 12. Seal 13. Seal 14. Oil level plug 15. Gasket 16. Plug 17. Stud 18. Bushing 19. Nut 20. Welch plug 20. Welch plug 21. Plug 22. Nut 23. Washer 24. Shims

340

25. Bearing & cup kit 26. Spacer 27. Bearing 28. Seal 29. Seal carrier 30. O-ring 31. Ring 32. Retainer nut 33. Yoke 34. Universal joint 35. Center socket 36. Yoke 37. O-rings 38. Universal joint assembly 39. Gasket 40. Cover 41. Screw 42. Bushing 43. Tube


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS R/MR/ALPHA 1 UPPER DRIVE SHAFT HOUSING ASSEMBLY CROSS REFERENCE No.

Description

O.E. Number

Mallory Marine No.

1

Upper Gear Housing

N/A

2

Screw

10-98794

9-78129

3

Top cover

94998A2

9-78121

4

O-ring

25-32546

9-76546

5

Shims

15-45691A1

N/A

6

Bearing & cup

31-61100A1

9-75117

7

Upper drive shaft

45-55796

9-72461

8

O-ring

25-55801

9-76568

9

Upper unit gear set

N/A

10

Bearing & race

31-32573A1

9-75122

11

Shims

15-36178A1

N/A

12

Seal

26-32511

9-76511

13

Seal

26-96503

9-76130

14

Oil level plug

10-79953A2

9-72650

15

Gasket

12-19183, 12-20260

9-60101

16

Plug

19-47579

N/A

17

Stud

16-56295

N/A

18

Bushing

23-32632

N/A

19

Nut

11-13439-1

N/A

20

Welch plug 7/8” OD

19-32652

N/A

20

Welch plug 1 1/4” OD

19-42682

9-78141

21

Plug

22-42861

N/A

22

Nut

11-22339

9-78117

23

Washer

12-45810

9-78107

24

Shims

15-35980A1

N/A

25

Bearing & cup kit (Includes #25 thru #27)

31-35988A2, 31-35988A12

9-75123

26

Spacer (Included with #25)

31-35988A2, 31-35988A12

9-75123

27

Bearing (Included with #25)

31-35988A2, 31-35988A12

9-75123

28

Seal

26-64893

9-76102

29

Seal carrier

66081A2

9-78100

30

O-ring

25-70937

9-76551

31

Ring

35983

9-78105

32

Retainer nut

816811-1

9-72154

33

Yoke

46020T

9-72400

34

Universal joint

75832A2

9-72404

35

Center socket

39383T

9-72403

36

Yoke

59830A1

9-72401

37

O-rings

25-25439

9-76505

38

Universal joint assembly (Includes #33 thru #37

59830A5

9-72409

39

Gasket

27-55810

9-60037

40

Cover

42724A3

9-78139

41

Screw

10-28668

9-78127

42

Bushing (Included with 9-78139)

26-38970

9-43604

43

Tube (Included with 9-78139)

32-54236

9-78140

Gear Housing Seal Kit 9-74303

341


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS ALPHA ONE GEN II UPPER DRIVE SHAFT HOUSING ASSEMBLY DIAGRAM UPPER RIVE SHAFT COMPONENTS

342


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS ALPHA ONE GEN II UPPER DRIVE SHAFT HOUSING ASSEMBLY CROSS REFERENCE No. 1 1 2 3 4 5 6 6 7 7 8 9-10

9-10 9-10 9-10 9-10 9-10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 30 31 31 32 33 34 35 36 37 38 39 40 40 40 41 42 43 44 Gear Housing Seal Kit 9-74302

Description Drive shaft housing (0D469859-0K999999) Drive shaft housing OL100009-Up) Stuffer plug Screw Top cover (0F680000-Up) O-ring Shims (D494569-F679999) Shims (F680000-Up) Bearing & cup (D494569-F679999) Bearing & cup (F680000-Up) Upper drive shaft (F680000-Up) Upper Gear Set Alpha One (6225577-Up) Alpha One Gen II (0D469859-0K999999) 1.32:1 Gear set (16/20 tooth count) Gear repair kit 1.5:1 Gear set (20/22 tooth count) Gear repair kit 1.65:1 Gear set (24/24) tooth count) Gear repair kit 1.54:1 Gear set (17/19 tooth count) Gear repair kit 1.98:1 Gear set (20/24 tooth count) Gear repair kit Bearing & race (Except 1:47:1 ratio) Bearing & race (1:47:1 ratio) Shims Seal Seal Oil level plug Gasket Plug Screw Ground plate Filler wall Water tube Grommet Wear pad (Port) Wear pad (Stbd) Anode plate Spring Check valve Check valve seat Nut Washer Shims Shims Bearing & cup (D469859-K999999) Bearing & cup (0L100009-Up) Spacer (Included in 9-75123 Kit) Bearing & cup (Included in 9-75123 Kit) Seal Seal carrier Preload spacer Ring Retainer nut Yoke (Exc. GKN series) Universal joint (D469859-F679999) Universal joint (DF680000-0K999999) Universal joint (0L100009-Up GKN series) Center socket (Except GKN series) Yoke (Except GKN series) Universal joint assembly (GKN series) O-rings

O.E. Number 1547-815930A7 1547-861063A4 — 10-98794 828692A1 25-32546 15-45691A1 15-32563A1 31-61100A1 31-32575A1 45-55796-1

Mallory Marine No. N/A N/A N/A 9-78129 9-78120 9-76546 N/A N/A 9-75117 9-75106 9-72462

43-803115T1 43-803116T1 43-803112T1 43-803114T1 43-803101T1 31-35990A1 31-32573A1 15-36178A1 26-96503 26-96503 10-79953A2 12-19183, 12-20260 — — — — 26-88397 32-860220 814386 814387 821629A1 24-17997A (Kit) 24-17997A (Kit) 24-17997A (Kit) 11-22339 12-45810 15-35980A1 15-71013 31-35988A2, 31-35988A12 31-90894A15 31-35988A2, 31-35988A12 31-35988A2, 31-35988A12 26-64893 66081A2 25-70937 35983 816811-1 46020T 75832A2 805536A2 — 39383T 59830A1 864281A2 25-25439

9-79201 9-79202 N/A N/A 9-79203 N/A 9-75122 N/A 9-76130 9-76130 9-72650 9-60101 N/A N/A N/A N/A 9-74302 9-44010 N/A N/A N/A 9-78005 9-78005 9-78005 9-78117 9-78107 N/A N/A 9-75123 N/A 9-75123 9-75123 9-76102 9-78100 9-76551 9-78105 9-72154 9-72400 9-72405 9-72406 N/A 9-72403 9-72401 9-72413 / 9-72414 9-76505

343


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS ALPHA ONE GEN II GEAR HOUSING ASSEMBLY DIAGRAM

ALPHA ONE (GENERATION II) GEAR HOUSING

344


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS ALPHA ONE GEN II GEAR HOUSING ASSEMBLY CROSS REFERENCE No.

Description

O.E. Number

Mallory #

No.

Description

O.E. Number

Mallory #

1

Gear Housing (F800000-Up

1623-815822A36

N/A

37

Shift crank

76865

9-78132

1

Gear Housing (D469859F679999)

1623-815822A30

N/A

38

Shift spool assembly

818349A1

9-78133

2

Sleeve

23-816573

N/A

3

Coupling

816597A1

9-78110

4

O-rings

25-21836

9-76565

5

Face seal

26-816575A2

9-43628

6

Water pump body

817275A1

9-48314

7

Impeller

47-43026-2

9-45307

8

Gasket

27-817277

9-60021

9

Face Plate

817276

9-43413

10

Gasket

27-43033-1

6-60020

11

Seal carrier

821759A2

9-72642

12

O-rings

25-90011

9-76554

13

Seal

26-16977

9-76108

14

Seal

26-89238

9-76109

15

Cover nut

824519

9-78126

16-17

Bearing & cup 1.50-1.65 Ratio

31-36387A1

9-75107

16-17

Bearing & cup 1.47-1.62 Ratio

31-33138A1

9-75125

18

Shim(s)

15-42637A1

39

Retainer

Incl. with #38

40

Washers

Incl. with #38

41

Spring

Incl. with #38

42

Shift Spool

Incl. with #38

43

Clutch shaft

Incl. with #38

44

Shims

15-47397A1

N/A

45

See #46

46

Set, cone & race

31-35928A1

9-75120

47

Forward gear, inner bearing

31-30895

9-75111

48

Forward gear

43-828072A2

N/A

49

Cross pin spring

24-30893

9-78135

50

Cross pin

17-30632

9-78111

51

Sliding clutch

52-824112

N/A

52

Propeller shaft

44-824110

9-72450

53

Reverse gear

43-828072A2

N/A

54

Thrust ring

681001

9-78106

55

Ball bearing

30-88957A1

9-75114

56

O-ring

25-31534

9-76544

N/A

57

Roller bearing

31-30956

9-75112

19

Drive Shaft 1.47-1.62 Ratio

45-853648

9-72463

58

Bearing carrier

818763A10

9-72602

19

Drive Shaft 1.50-1.65 Ratio

45-819619

N/A

59

Seal

26-14077

9-76202

19

Drive Shaft 1.84-1.98 Ratio

45-816472

N/A

60

Seal

26-12224

9-76101

20

Impeller drive key

28-43037

9-43720

61

Tab washer

14-18323

9-72640

21

Shift shaft

815919A1

9-72477

62

Cover nut

79448

9-72155

22

Speedometer pickup fitting

N/A

Incl. with #25

63

Thrust hub

13171

N/A

23

Sleeve

23-67370

9-78134

64

Continuity washer

13-42351-1

N/A

24

Seal

26-89236

9-76105

65

Splined washer

12-31211A2

9-73902

25

Shift rod bushing assembly

23-815921A21

9-76136

66

Tab washer

14-31210

9-73900

67

Propeller nut (includes #66)

11-52707

9-73960

26

O-rings

25-36318

9-76574

27

Retaining ring

53-29641

9-78109

28

Dowel pin

17-43044

N/A

29

Seal

26-45577

9-76512

30

Gasket

12-19183

9-60101

31

Plug

22-67892A1

9-72651

32

Pin

17-37972-1

N/A

33

Pinion bearing

31-42647A1

9-75121

34

Pinion gear

43-828072A2

N/A

35

Washer

12-92721

9-78108

36

Nut

11-35921

9-78103

Gear Housing Seal Kit 9-74206 Water Pump Kit w/ Hsg 9-48315 Impeller Repair Kit 9-48313

345


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MALLORY MARINE OIL SEALS

Mallory Marine Oil Seals are specially designed and engineered from the highest quality materials for the marine environment. All oil seals are not the same, ours are constructed from special rubber compounds such as viton, buna, and other rubber materials designed for a specific applications. The outer cases are constructed from carbon steel or a marine grade stainless steel for applications exposed to the environment. The dimensional chart below is intended for reference only and not to determine if a seal is suitable for a particular application.

OIL SEAL APPLICATIONS - OMC Actual Size (In Millimeters)

Actual Size (In Inches) Mallory # 9-76100 9-76200 9-76201 9-76202 9-76203 9-76204 9-76205 9-76207 9-76209 9-76210 9-76211 9-76213 9-76214 9-76218 9-76220 9-76221 9-76227 9-76228

OEM # 313992 305987 318972 320862 321453 321459 321466 321480 321787 321788 321928 332205 332261 321481 329923 341280 313353 310649

Shaft Size 1.187 1.000 0.500 1.188 0.875 0.625 0.750 0.500 0.625 0.500 0.625 0.730 0.625 0.687 0.875 0.866 1.938 2.500

O.D. 1.875 1.375 0.875 1.692 1.250 1.125 1.126 1.250 1.125 1.000 1.375 1.130 1.375 1.250 1.375 1.378 2.438 3.000

Width 0.250 0.250 0.250 0.250 0.188 0.250 0.200 0.188 0.312 0.188 0.250 0.194 0.195 0.250 0.207 0.280 0.250 0.250

Shaft Size 30.150 25.400 12.700 30.175 22.225 15.875 19.050 12.700 15.875 12.700 15.875 18.542 15.875 17.450 22.225 21.996 49.225 63.500

Width 0.250 0.360 0.437 0.437 0.312 0.375 0.250 0.250 0.312 0.188 0.312 0.094 0.094 0.125 0.278 0.322 0.360 0.243 0.149 0.247 0.344 0.312 0.197 0.250 0.250 0.342 0.250

Shaft Size 30.150 30.175 57.150 57.150 25.400 22.225 9.525 11.100 19.050 22.225 22.225 10.160 31.750 25.400 22.225 22.225 30.099 9.525 19.050 30.175 28.981 19.050 27.000 22.225 22.225 6.350 30.175

O.D. 47.625 34.925 22.225 42.977 31.750 28.575 28.600 31.750 28.575 25.400 34.925 28.702 34.925 31.750 34.925 35.001 61.925 76.200

Width 6.350 6.350 6.350 6.350 4.775 6.350 5.080 4.775 7.925 4.775 6.350 4.928 4.953 6.350 5.258 7.112 6.350 6.350

OIL SEAL APPLICATIONS - MERCURY Mallory # 9-76100 9-76101 9-76102 9-76102 9-76103 9-76104 9-76105 9-76106 9-76107 9-76108 9-76109 9-76110 9-76111 9-76112 9-76113 9-76114 9-76115 9-76116 9-76117 9-76119 9-76127 9-76128 9-76129 9-76130 9-76130 9-76131 9-76202

346

OEM # 26-41953-1 26-12224 26-68493 26-823894 26-94038 26-56788 26-89236 26-12709 1 26-90562 26-16977 26-89238 26-24590 26-32511 26-55682 26-69188 26-69189 26-70081 26-816464 26-79831 26-14077 26-41131 26-41132 26-43035 26-66302 26-96503-1 26-817472 26-76868

Shaft Size 1.187 1.188 2.250 2.250 1.000 0.875 0.375 0.437 0.750 0.875 0.875 0.400 1.250 1.000 0.875 0.875 1.185 0.375 0.750 1.188 1.141 0.750 1.063 0.875 0.875 0.250 1.188

Actual Size (In Inches) O.D. 1.875 1.690 3.000 3.000 1.500 1.250 0.750 0.875 1.250 1.250 1.500 0.566 2.005 1.253 1.253 1.314 1.754 0.750 1.127 1.689 1.313 1.250 1.496 1.375 1.375 0.631 1.692

Actual Size (In Millimeters) O.D. 47.625 42.926 76.200 76.200 38.100 31.750 19.050 22.225 31.750 31.750 38.100 14.376 50.920 31.826 31.300 33.376 44.552 19.050 28.626 34.000 33.350 31.750 37.998 34.925 34.925 16.015 42.977

Width 6.350 9.144 11.100 11.100 7.925 9.525 6.350 6.350 7.925 4.775 7.925 2.388 2.388 3.175 7.060 8.179 9.144 6.172 3.785 6.250 8.738 7.925 5.004 6.350 6.350 8.674 6.350


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS

MERCRUISER OIL SEALS - MERCURY Lower Unit Housing Seals

Upper Unit Housing Seals

Stern Drive Model

S/N

Bearing Carrier (Drive Yoke Seal)

l,IA,IB,IC

1534570 - 2065189

9-76102

Driven Gear

Prop Shaft

Shift Shaft Bushing

Water Pump Base

9-76112 / 9-76130

9-76202 / 9-76202

9-76105

9-76108 / 9-76109

60/80/90

1830753 - 2063740

9-76107 @ 2

9-76105

9-76107 / 9-76119

80

2063741 - 2898029

9-76107 @ 2

9-76105

9-76107 / 9-76119

90

2898020 - 3225967

9-76107 @ 2

9-76105

9-76107 / 9-76119

R/MR/Alpha I

2062141- 0D469858

9-76102

9-76112 / 9-76130

9-76202 / 9-76202

9-76105

9-76108 / 9-76109

R/MR/Alpha I

2062141- 0D469858

9-76102

9-76112 / 9-76130

9-76119 / 9-76101

9-76105

9-76108 / 9-76109

Alpha I Gen II

0D469859 & UP

9-76102

9-76130 @ 2

9-76119 / 9-76101

9-76105

9-76130 @ 2

Alpha I Gen II

0L100040 & UP

9-76102

9-76130 @ 2

9-76119 / 9-76101

9-76105

9-76108 / 9-76109

Alpha I SS

ALL

9-76102

9-76112 / 9-76130

9-76202 / 9-76202

9-76105

9-76108 / 9-76109

TRS

3377316 & Up

9-76102

——

9-76202 / 9-76202

BRAVO III

ALL

9-76124 / 9-76125

OMC - INTERMEDIATE HOUSING SEALS Stringer Models

Years

Ball Gear Inner

Stringer Models

Years

Ball Gear Inner

88-200

1964-66

9-76212

155 (HU HUE 15S models)

1967

9-76212

80-245

1968-72

9-76212

185

1967

9-76212

90 (DU DUE 14D models)

1967

9-76212

200 (TU TUE 15S models)

1967

9-76212

90 (DU DUE 15S models)

1967

9-76212

200 (TU TUE 16C models)

1967

9-76212

120 (CU 15S models)

1967

9-76212

100-260

1973-80

9-76100

120 (CU CUE 16C models)

1967

9-76212

100-260

1980-81

9-76100

155

1967

9-76212

2.5 - 5.7

1981-86

9-76100

OMC - LOWER UNIT HOUSING SEALS Stringer Models

Years

Drive Shaft Bearing Retainer Upper Seal

Drive Shaft Bearing Retainer Middle Seal

Drive Shaft Bearing Retainer Lower Seal

Prop Shaft Seal

100-245

1968-77

9-76228

9-76227

9-76227

4 cyl (400 series)

1978-86

9-76228

9-76227 @ 2

9-76206 @ 2

9-76212 @ 2

V-6 & V-8 (800 series)

1978-86

9-76228

9-76227 @ 2

9-76206 @ 2

9-76202 @ 2

OMC - OIL SEALS Stringer Models

Years

Ball Gear Inner

2.3L

1986-90

9-76212 @ 2

3.0L

1986-89

9-76212 @ 2

3.0L

1990

9-76202 @ 2

4.3L - 7.5L

1986-90

9-76202 @ 2

347


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MALLORY MARINE O-RINGS

Mallory Marine O-Rings are engineered and manufactured from the highest quality materials for the marine environment. All O-rings are not the same, ours are constructed from special rubber compounds such as silicone, viton, buna, and other rubber materials designed for a specific applications. The dimensional chart below is intended for reference only and not to determine if an O-ring is suitable for a particular application.

JOHNSON/EVINRUDE - O-RING APPLICATIONS Actual Size (In Inches)

348

Actual Size (In Millimeters)

Mallory #

OEM #

I.D.

Width

I.D.

9-43622

319085

1.037 

.210 

26.34 

Width

5.34 

9-43631

303097

.362 

.103 

9.19 

2.62 

9-43632

324981

2.987 

.103 

75.87 

2.62 

9-76500

333572

0.25

.103 

6.35

2.62 

9-76501

310327

1.875

.139 

47.625

3.53 

9-76502

307239

1.365

.139 

34.671

3.53 

9-76504

308626

1.424 

.103 

36.17 

2.62 

9-76505

911851

.924 

.103 

23.47 

2.62 

9-76506

311338

0.75

0.065

19.05

1.651

9-76507

303360

1.046 

.139 

26.57 

3.53 

9-76509

301877

0.245

0.155

6.22

3.937

9-76511

303059

.487 

.103 

12.37 

2.62 

9-76519

305739

.239 

.070 

6.07 

1.78 

9-76520

307450

.426 

.070 

10.82 

1.78 

9-76521

308627

2.234 

.139 

56.75 

3.53 

9-76522

313893

2.550 

.103 

64.77 

2.62 

9-76522

338518

2.550 

.103 

64.77 

2.62 

9-76526

307853

.208 

.070 

5.29 

1.78 

9-76526

332584

.208 

.070 

5.29 

1.78 

9-76526

332598

.208 

.070 

5.29 

1.78 

9-76527

313446

3.359 

.139 

85.32 

3.53 

9-76528

314728

2.112 

.103 

53.65 

2.62 

9-76529

305123

3.734 

.139 

94.84 

3.53 

9-76529

322119

3.734 

.139 

94.84 

3.53 

9-76530

310584

.734 

.139 

18.64 

3.53 

9-76531

318372

0.32

0.155

8.128

3.937

9-76533

318717

1.475 

.210 

37.47 

5.34 

Mallory #

OEM #

I.D.

Width

I.D.

Width


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS JOHNSON/EVINRUDE - O-RING APPLICATIONS (CONTINUED) Actual Size (In Inches)

Actual Size (In Millimeters)

9-76535

320303

2.734 

.139 

69.44 

3.53 

9-76536

322119

2.734 

.139 

69.44 

3.53 

9-76537

322501

1.299 

.103 

32.99 

2.62 

9-76539

554545

1.112 

.103 

28.25 

2.62 

9-76541

305270

1.609 

.139 

40.87 

3.53 

9-76543

310585

.737 

.103 

18.72 

2.62 

9-76543

310967

.737 

.103 

18.72 

2.62 

9-76547

302337

1.984 

.139 

50.40 

3.53 

9-76549

310414

3.984 

.139 

101.19 

3.53 

9-76550

202893

.364 

.070 

9.25 

1.78 

9-76551

911686

3.484 

.139 

88.49 

3.53 

9-76552

553126

3.234 

.139 

82.14 

3.53 

9-76553

326649

.612 

.103 

15.54 

2.62 

9-76553

910582

.612 

.103 

15.54 

2.62 

9-76555

320140

.921 

.139 

23.40 

3.53 

9-76556

303347

0.445

0.09

11.303

2.286

9-76567

909316

1.487 

.103 

37.77 

2.62 

9-76571

332583

0.25

0.065

6.35

1.651

9-76571

332584

0.25

0.065

6.35

1.651

9-76574

301967

.799 

.103 

20.29 

2.62 

9-76651

308621

3.109 

.139 

78.97 

3.53 

9-76652

908383

2.487 

.103 

63.17 

2.62 

9-76653

336982

.235

.103

5.97

2.62

9-76654

909747

.364 

.070 

9.25 

1.78 

MERCURY - O-RING APPLICATIONS Actual Size (In Inches)

Actual Size (In Millimeters)

Mallory #

OEM #

I.D.

Width

I.D.

Width

9-43631

25-62704

.362 

.103 

9.19 

2.62 

9-76500

26-64068

0.25

.103 

6.35

2.62 

9-76501

25-30224

1.875

.139 

47.625

3.53 

9-76502

25-33504

1.365

.139 

36.671

3.53 

9-76504

25-45710

1.424 

.103 

36.17 

2.62 

9-76505

25-25439

.862 

.103 

21.90 

2.62 

9-76506

25-62705

0.75

0.065

19.05

1.651

9-76507

25-35027

1.046 

.139 

26.57 

3.53 

9-76516

25-54029 / 25-33465

2.425 

.103 

61.60 

2.62 

9-76520

25-62706

.426 

.070 

10.82 

1.78 

9-76526

25-38933

.208 

.070 

5.29 

1.78 

9-76530

25-35276

.734 

.139 

18.64 

3.53 

9-76537

25-65936

1.299 

.103 

32.99 

2.62 

9-76539

25-47632

1.112 

.103 

28.25 

2.62 

9-76540

25-20081

2.862 

.103 

72.70 

2.62 

9-76541

25-26855

1.609 

.139 

40.87 

3.53 

9-76542

25-29976

3.475 

.210 

88.27 

5.34 

9-76543

25-30613

.737 

.103 

18.72 

2.62 

9-76544

25-31534

3.850 

.210 

97.79 

5.34

349


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS MERCURY - O-RING APPLICATIONS (CONTINUED) Actual Size (In Inches)

Actual Size (In Millimeters)

Mallory #

OEM #

I.D.

Width

I.D.

Width

9-76545

25-31986

2.225 

.210 

56.52 

5.34 

9-76546

25-32546

3.239 

.070 

82.27 

1.78 

9-76547

25-33145

1.984 

.139 

50.40 

3.53 

9-76549

25-47254

3.984 

.139 

101.19 

3.53 

9-76550

25-48171

.364 

.070 

9.25 

1.78 

9-76551

25-70937

3.484 

.139 

88.49 

3.53 

9-76552

25-31305

3.234 

.139 

82.14 

3.53 

9-76553

25-45711

.612 

.103 

15.54 

2.62 

9-76554

25-90011

2.175 

.103 

55.25 

2.62 

9-76555

125017-4

.921 

.139 

23.40 

3.53 

9-76560

25-38099

2.109 

.139 

53.57 

3.53 

9-76561

25-29619

0.625

.103 

15.875

2.62 

9-76564

25-69202

2.675 

.103 

67.95 

2.62 

9-76565

25-21836

.796 

.139 

20.22 

3.53 

9-76568

25-55801

.801 

.070 

20.35 

1.78 

9-76569

25-97386

3.609 

.139 

91.67 

3.53 

9-76574

25-36318

.799 

.103 

20.29 

2.62 

9-76578

25-805726

2.48

0.1969

62.992

5

9-76579

25-85594

0.239

0.174

6.0706

4.4196

9-76581

25-97387

4.487 

.103 

113.97 

2.62 

9-76651

25-35029

3.109 

.139 

78.97 

3.53

VOLVO - O-RING APPLICATIONS Actual Size (In Inches)

Mallory #

OEM #

I.D.

Width

Actual Size (In Millimeters)

I.D.

9-43631

3852045

.632 

0.103

9.19

2.62

9-76505

3852565

0.924

 .103

23.47

 2.62

9-76520

3852073

0.426

 .070

 10.82

 1.78

9-76530

3852089

0.734

 .139

18.64

 3.53

9-76537

3852169

1.299

 .103

32.99

 2.62

9-76547

3852044

1.984

 .139

 50.40

 3.53  1.78

9-76550

3852033

0.364

 .070

9.25

9-76555

125017

0.921

 .139

23.4

3.53

9-76556

925055

0.445

 .090

11.303

 2.286

9-76557

925093

2.675

 .103

67.95

2.62

9-76559

955983

0.361

 .065

9.1694

1.651

Visit our website at:

WWW.MALLORYMARINE.COM

or scan the code to the left with your smart phone for the most up to date product line information! 350

Width


INBOARD & STERNDRIVE DRIVE SYSTEM PARTS

MERCRUISER O-RINGS Upper Unit Housing O-Rings

Bearing Carrier Top Cap (Drive Yoke Seal)

Lower Unit Housing O-Rings

Drive Yoke

Prop Shaft Bearing Carrier

Shift Shaft Bushing

Water Pump Base

Stern Drive Model

S/N

R

2062141- 6225576

9-76551

9-76546

9-76505

9-76544

9-76505

9-76547

MR/Alpha I

6225577- 0D469858

9-76551

9-76546

9-76505

9-76544

9-76505

9-76554 (2.17 I.D.) 9-76560 (2.109 I.D.)

Alpha I Gen II

0D469859 0K999999

9-76551

9-76546

n/a (.924 I.D) 9-76507 (1.046 I.D.)

9-76544

9-76594 @ 2

9-76554 (2.17 I.D.)

Alpha I Gen II

0L100040 & UP

9-76551

9-76546

n/a (.924 I.D) 9-76507 (1.046 I.D.)

9-76544

9-76594 @ 2

9-76554 (2.17 I.D.)

OMC UPPER UNIT HOUSING O-RINGS Stringer Models

Years

Steering Worm

Top Cover

Ball Gear Retainer Hsg

Drive Shaft ball Gear

Drive Shaft Impeller Hsg

Water Cover

100-245

1968-72

9-76501

9-76651

9-76543/9-76539

9-76552

9-76504

All Stringer Units

1973-86

9-76501

9-76651

9-76552

N/A

OMC LOWER UNIT HOUSING O-RINGS Stringer Models

Years

Retainer Screws Gearcase Head Bearing Carrier

Drive Shaft

Gearcase Head Bearing Carrier

Retainer Shift Assy

Pinion Shaft Shift Assy

Water Cover

100-245

1968-77

9-76549

N/A

N/A

9-76504

4 cyl (400 series)

1978-86

9-76571

9-76528

9-76527

9-76520

9-76654

V-6 & V-8 (800 series)

1978-86

9-76571

9-76528

9-76529

9-76520

9-76654

OMC INTERMEDIATE HOUSING O-RINGS Stringer Models

Years

Ball Gear Retainer

Sleeve to Hsg (Tilt Motor)

Pivot Bushing

100-245

1968-72

9-76547

9-76504

100-245

1973-77

9-76652

9-76547

9-76504

ALL

1978-86

9-76652

9-76547

9-76504

351


QUICK REFERENCE GUIDE INBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB # CARTER/WEBER

Carb. Kit #

Float #

CARB #

Carb. Kit #

Float #

R-6152A

9-37611

2853

9-36901

R-6152AAA

9-37611

3041

9-36901

R-6317A

9-37608

3116

9-36901

R-6317-1A

9-37608

3204

9-36901

R-6407A

9-37611

3285

9-36901

R-6576A

9-37611

3314

9-36901

R-6647A

9-37614

3354

9-36901

R-6647AAA

9-37614

3887

9-36901

R-6576A

9-37611

3951

9-37619

R-7036A

9-37608

3971

9-37619

R-7128A

9-37632

4157

9-36901

R-7159A

9-37632

4207

9-37619

R-7163A

9-37632

4208

9-37619

R-9392A

9-37611

4394 FORD

9-37619

R-9393A

9-37615

R-9394A

9-37615

C9FF-9510-D

9-37611

R-50399A

9-37615

C9FF-9510-E

9-37611

R-50399-1A

9-37615

D1FF-9510-LA

9-37608

R-50405A

9-37615

D1FF-9510-MA

9-37611

R-50405-1A

9-37615

D1FF-9510-NA

9-37611

R-50417A

9-37622

D1JJ-9510-B

9-37608

R-50417-1A

9-37622

D2JL-9510-C

9-37611

R-50418A

9-37615

352

D2JL-9510-E

9-37611

R-50419A

9-37615

D3JL-9510-S

9-37608

R-50419-1A

9-37623

D4JL-9510-E

9-37632

R-50419-2A

9-37623

D4JL-9510-F

9-37632

R-50461A

9-37622

D4JL-9510-G

9-37632

R-50461A-1A

9-37622

D4JL-9510-J

9-37632

R-50462A

9-37615

E0JJ-9510-CA

9-37611

R-50462-1A

9-37615

E8JL-9510-DA

9-37632

R-50463A

9-37623

E9JL-DA

9-37632

R-50463-1A

9-37623

F1JL-AA

9-37622

R-50464A

9-37632

F1JL-EA

9-37613

R-50467A

9-37622

F1JL-BA

9-37615

R-50467-1A

9-37622

F1JL-CA

9-37630

R-50468A

9-37615

F1JL-EA HOLLEY

9-37613

R-50468-1A

9-37615

R-50469A

9-37630

R4397A

9-37611

R-50469-1A

9-37630

R4473A

9-37611

R-50470A

9-37632

R4473AAS

9-37611

R-50483A

9-37613

R-4607A

9-37611

R-80263A

9-37622

R-4608A

9-37611

R-80264A

9-37615

R-4608AAS

9-37611

R-80265A

9-37623

R-6150A

9-37608

R-80311A

9-37626

R-6151A

9-37611

R-80311-1A

9-37626

R-6151AAA

9-37611

R-80311-2A

9-37626


QUICK REFERENCE GUIDE INBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB #

Carb. Kit #

Float #

CARB #

Carb. Kit #

Float #

R-80312A

9-37624

1337-2103

9-37607

R-80312-1A

9-37624

1337-2604

9-37607

R-80313A

9-37631

1338-2633

9-37616

9-36903

R-80313-1A

9-37631

1338-2991

9-37616

9-36903

R-80315A

9-37623

1346-2770

9-37619

R-80315-1A

9-37623

1347-3237A2

9-37620

9-36901

R-80316A

9-37631

1347-3237A3

9-37620

9-36901

R-80316-1A

9-37631

1347-3247-A4

9-37620

9-36901

R-80318A

9-37632

1347-3342

9-37620

9-36901

R-80318-1A

9-37632

1347-3353

9-37620

9-36901

R-80319A

9-37630

1347-3689A1

9-37620

9-36901

R-80319-1A

9-37630

1347-4179A1

9-37620

9-36901

R-80320A

9-37622

1347-4179A2

9-37620

9-36901

R-80320-1A

9-37622

1347-4180A1

9-37620

9-36901

R-80321A

9-37631

1347-4533A1

9-37620

9-36901

R-80321-1A

9-37631

1347-5326A2

9-37620

9-36901

R-80328A

9-37625

1347-5732A1

9-37620

9-36901

R-80328-1A

9-37625

1347-5981A1

9-37620

9-36901

R-80328-2A

9-37625

1347-6427A1

9-37620

9-36901

R-80330A

9-37626

1347-6438A1

9-37620

9-36901

R-80330-1A

9-37626

1347-6492A1

9-37620

9-36901

R-80378A

9-37627

1347-6493A1

9-37620

9-36901

R-80378-1A

9-37627

1347-7062A1

9-37620

9-36901

R-80382A

9-37629

1347-7361A1

9-37621

9-36901

R-80382-1A

9-37629

1347-7362A1

9-37621

9-36901

R-80383A

9-37630

1347-7363A1

9-37621

9-36901

R-80383-1A

9-37630

1347-7364A1

9-37621

9-36901

R-80385A

9-37631

1347-7365A1

9-37621

9-36901

R-80386A

9-37629

1347-7366A1

9-37621

9-36901

R-80386-1A

9-37629

1347-7498A2

9-37621

9-36901

R-80390A

9-37628

1347-7498A7

9-37621

9-36901

R-80364

9-37615

1347-8288A1

9-37621

9-36901

R-80444A

9-37626

1347-8289A1

9-37621

9-36901

R-84022AA

9-37633

1347-8290A1

9-37621

9-36901

R-84024AA

9-37633

1347-8291A3

9-37621

9-36901

R-84026AA

9-37633

1347-8292A4

9-37621

9-36901

R-84026-1AA

9-37633

1347-8296A4

9-37621

9-36901

R-84026-2AA

9-37633

1347-8460A3

9-37617

9-36901

R-84037AA

9-37633

1347-9142A2

9-37621

9-36901

R-84040AA

9-37633

1347-9415T

9-37621

9-36901

R-84041AA

9-37616

1347-9661A3

9-37621

9-36901

R-84042AA

9-37633

1347-9662A4

9-37621

9-36901

R-84046A MERCURY MARINE

9-37613

1347-9863A3

9-37621

9-36901

1347-814623A2

9-37621

9-36903

1336-2076

9-37616

9-36903

1351-3635A1

9-37616

9-36903

1336-3594A1

9-37616

9-36903

1351-4032A1

9-37616

9-36903

353


QUICK REFERENCE GUIDE INBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB #

Carb. Kit #

Float #

CARB #

Carb. Kit #

Float #

1351-4263A1

9-37616

9-36903

3310-864942A01 ROCHESTER

9-37612

9-36903

1351-4263A2

9-37616

9-36903

1351-4263A3

9-37616

9-36903

7015087

9-36903

1351-4282A1

9-37616

9-36903

7015088

9-36903

1351-4293A1

9-37616

9-36903

7015089

9-36903

1351-4871A1

9-37616

9-36903

7015092

9-37607

1351-5202A1

9-37616

9-36903

7015097

9-36903

1351-5203A1

9-37616

9-36903

7015098

9-36903

1351-5204A1

9-37616

9-36903

7019082

9-37616

9-36903 9-36903

1351-6065A2

9-37616

9-36903

7020082

1351-7354A1

9-37616

9-36903

7020087

9-37607

1351-7355A1

9-37616

9-36903

7020088

9-37616

9-36903

1351-7356A1

9-37616

9-36903

7020991

1351-8480A2

9-37616

9-36903

7020992

9-37616

9-36903 9-36903

1356-4066

9-37611

7020993

9-37616

1356-4642

9-37608

7020995

9-37607

1356-5155

9-37611

7023080

9-36903

1356-5169

9-37611

7023081

9-37616

1376-5659A1

9-37605

9-36903

7023084

9-37607

1376-5659A2

9-37605

9-36903

7023085

9-37607

1376-5744A1

9-37605

9-36903

7023088

9-37607

1376-5990A1

9-37605

9-36903

7023089

9-37607

1376-6152A1

9-37605

9-36903

7023181

9-37607

1376-6491A1

9-36901

7023183

9-37607

1376-8295A3

9-36901

7023186

9-36903

1389-815396A2

9-37612

9-36903

7023188

9-36903

1389-815397A2

9-37612

9-36903

7024084

9-37607

1389-8488A2

9-37618

9-36903

7024086

9-37607

1389-8489A5

9-37618

9-36903

7024182

9-37607

1389-8490A2

9-37618

9-36903

7024185

9-37616

1389-9350A2

9-37618

9-36903

7024188

9-36903

1389-9562A1

9-37612

9-36903

7025082

9-37616

9-36903

1389-9563A1

9-37612

9-36903

7025180

9-37607

1389-9564A1

9-37612

9-36903

7025181

9-37616

— 9-36903

1389-9670A2

9-37612

9-36903

7025188

9-37616

3300-8886A2

9-37621

9-36901

7025189

9-37616

3304-9353A2

9-37618

9-36903

7025564

9-37607

3304-9354A2

9-37621

9-36901

7025756

9-37607

3304-9565A1

9-37612

9-36903

7026084

9-37616

3304-9565A7

9-37612

9-36903

7026088

9-37616

9-36903

3310-806972A1

9-37612

9-36903

7027080

9-37620

9-36901

3310-807312A1

9-37612

9-36903

7027081

9-37620

9-36901

3310-807504A1

9-37612

9-36903

7027083

9-37620

9-36901

3310-807764A1

9-37612

9-36903

7027088

9-37620

9-36901

3310-861245A1

9-37612

9-36903

7028085

9-37616

9-36903

3310-861448A1

9-37612

9-36903

7028086

9-37616

9-36903

3310-864941A1

9-37612

9-36903

7028188

9-37616

9-36903

354


QUICK REFERENCE GUIDE INBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB #

Carb. Kit #

Float #

CARB #

Carb. Kit #

Float #

7028280

9-37620

9-36901

17057134

9-37610

9-36903

7028282

9-37620

9-36901

17057138

9-37610

9-36903

7029280

9-37620

9-36901

17057139

9-36903

7029285

9-37620

9-36901

17057282

9-37620

9-36901

7036543

9-37616

9-36903

17057283

9-37620

9-36901

7036646

9-37616

9-36903

17057287

9-37620

9-36901

7037082

9-37620

9-36901

17057290

9-37621

9-36901

7040080

9-37616

9-36903

17057292

9-37620

9-36901

7040081

9-37616

9-36903

17057295

9-37620

9-36901

7040082

9-37616

9-36903

17057298

9-37620

9-36901

7040083

9-37616

9-36903

17057299

9-37620

9-36901

7040084

9-37616

9-36903

17058280

9-37620

9-36901

7040283

9-37620

9-36901

17059050

9-37616

9-36903

7040284

9-37620

9-36901

17059051

9-37610

9-36903

7041187

9-37616

9-36903

17059052

9-37616

9-36903

7041280

9-37620

9-36901

17059053

9-37616

9-36903

7041285

9-37620

9-36901

17059054

9-37616

9-36903

7041369

9-37616

9-36903

17059055

9-37616

9-36903

7041831

9-37620

9-36901

17059056

9-36903

7042181

9-37616

9-36903

17059057

9-37610

9-36903

7042183

9-37616

9-36903

17059058

9-37610

9-36903

7043182

9-37616

9-36903

17059059

9-37610

9-36903

7043183

9-37616

9-36903

17059060

9-37610

9-36903

7043184

9-37616

9-36903

17059280

9-37621

9-36901

7043259

9-36901

17059283

9-37621

9-36901

7043282

9-36901

17059285

9-37621

9-36901

7044182

9-37616

9-36903

17059286

9-37621

9-36901

7044185

9-37605

9-36903

17059287

9-37621

9-36901

7044186

9-36903

17059288

9-37621

9-36901

7044187

9-37605

9-36903

17059289

9-37621

9-36901

7044283

9-37621

9-36901

17059290

9-37621

9-36901

7044284

9-37620

9-36901

17059291

9-37621

9-36901

7044286

9-37620

9-36901

17059292

9-37621

9-36901

7044287

9-37620

9-36901

17059293

9-37621

9-36901

7044288

9-37620

9-36901

17059294

9-37621

9-36901

7044289

9-37621

9-36901

17059295

9-37621

9-36901

7044290

9-37620

9-36901

17059296

9-37621

9-36901

7044291

9-37620

9-36901

17059298

9-37621

9-36901

7045197

9-37606

9-36903

17065977

9-37620

9-36901

7045282

9-36901

17080050

9-37610

9-36903

7045283

9-37610

9-36901

17080350

9-36903

17056197

9-37605

9-36903

17080560

9-37621

9-36901

17056287

9-37620

9-36901

17080561

9-37621

9-36901

17057130

9-37610

9-36903

17080562

9-37621

9-36901

17057131

9-37610

9-36903

17080563

9-37621

9-36901

17057132

9-37606

9-36903

17080564

9-37621

9-36901

17057133

9-37610

9-36903

17080565

9-37621

9-36901

355


QUICK REFERENCE GUIDE INBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB #

Carb. Kit #

Float #

CARB #

Carb. Kit #

Float #

17081060

9-37616

9-36903

17089112 SOLEX

9-37621

9-36903

17081299

9-37617

9-36901

17082403

9-37621

9-36901

44PA1

9-37600

17082561

9-37621

9-36901

9-37601

9-37621

9-36901

17083110

9-37610

9-36903

44PHN-3 VOLVO/PENTA

17083515

9-37621

9-36901

826359-2

17083522

9-37621

9-36901

826414-5

9-37610

9-36903

17084001

9-37621

9-36901

826415-2

9-37621

9-36901

17084516

9-37621

9-36901

826442-6

9-37621

9-36901

17085008

9-37610

9-36903

835556-2

9-37621

9-36901

17085010

9-37620

9-36901

841667-9

9-37610

9-36903 9-36901

17085013

9-37621

9-36901

856138-3

9-37610

17086064

9-37616

9-36903

856236-5

9-37633

17086069

9-37621

9-36901

841047-4

9-37621

9-36901

17086107

9-37610

9-36903

841048-2

9-37610

9-36903

17086115

9-37621

9-36901

9-37621

9-36903

17086116

9-37621

9-36901

841313-0 ZENITH 34VN

9-37602

17086117

9-37621

9-36901

17087311

9-37616

9-36903

OUTBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB # TILLOTSON AJ-50A AJ-52A

Carb. Kit #

Needle & Seat #

9-37302 9-37302

— —

AJ-53A AJ-53AT AJ-54A AJ-54AT AJ-55Ao AJ-55AT AJ-56A AJ-56AB AJ-57A CO-1A CO-2A CO-3A CO-4A CO-4B CO-4C CO-4D CO-5A CO-6A CO-6B CO-6C CO-7A CO-7B CO-7C CO-8A CO-9A CO-10A

9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000

— — — — — — — — — — — — — — — — — — — — — — — — — —

356

CARB # TILLOTSON CO-11A KA-2A KA-2AT KA-5A KA-5A KA-7A KA-7B KA-8A KA-8AT KA-9A KA-9AT KA-10A KA-10AT KA-11A KA-11AT KA-12A KA-12AT KA-13A KA-13AT KA-14A KA-14AT KA-14A KA-16A KA-16AT KA-17A KA-17AT KA-18A KA-18AT

Carb. Kit #

Needle & Seat #

9-37000 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302

— — — — — — — — — — — — — — — — — — — — — — — — — — — —


QUICK REFERENCE GUIDE OUTBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB # TILLOTSON KA-19AT KA-20A KA-21A KA-21AT KA-21B KA-21BT KA-21C KA-21CT KA-21D KA-21DT KA-22A KA-22B KA-22C KA-23A KA-24A KA-24AT KA-25A KA-26A KA-26B KA-27A KB-1A KB-2A KB-3A KB-3AT KB-4A KB-5A KB-6A KB-6B KB-7A KB-7B KB-8A KB-9A KB-10A KB-11A KB-12A KB-14A KC-1A KC-1AT KC-2A KC-2AT KC-3A KC-3AT KC-4A KC-5A KC-5AT KC-5B KC-5BT KC-5BTA KC-5C KC-5CT KC-5CTA KC-6A KC-6AT KC-7A

Carb. Kit #

Needle & Seat #

9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

CARB # TILLOTSON KC-7BT KC-8A KC-9A KC-9B KC-9C KC-10A KC-10AT KC-11A KC-11AT KC-13A KC-14A KC-14AT KC-15A KC-15AT KD-1A KD-1B KD-1BR KD-2A KD-3A KD-4A KD-5A KD-6A KD-6AT KD-6B KD-6BT KD-7A KD-7B RD-10A TC-1A TC-1B WB-1A WB-1B WB-1C WB-2A WB-2B WB-2C WB-3A WB-3B WB-3C WB-4A WB-4B WB-4C WB-5A WB-5B WB-6A WB-7A WB-7B WB-8A WB-8B WB-8C WB-8D WB-9A WB-9B

Carb. Kit #

Needle & Seat #

9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37302 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000

— — — — — — — — — — — — — — — — — — 9-36802 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

357


QUICK REFERENCE GUIDE OUTBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB # TILLOTSON WB-9D WB-10A WB-10B WB-10C WB-10D WB-10E WB-11A WB-11B WB-12A WB-12B WB-13A WB-13B WB-13C WB-13D WB-14A WB-14B WB-15A WB-15B WB-15C WB-15D WB-16A WB-16B WB-16C WB-16D WB-17A WB-17B WB-17C WB-19A WB-19B WB-19C WB-19D WB-20A WB-20B WB-21A WB-21B WB-21C WB-22A WB-23A WB-24A WB-25A WB-26A WB-26B WB-27A WB-27B WB-28A WB-30A WALBRO WD-3 WD-5 WD-8A WD-9 WD-9A WH-1 WH-3

358

Carb. Kit #

Needle & Seat #

9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000 9-37000

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

— — — — — 9-37300 / 9-37309 9-37300 / 9-37309

9-36802 9-36802 9-36802 9-36802 9-36802 — —

CARB # WALBRO WH-4 WH-7 WH-7A WH-9 WH-11 WH-12 WH-13 WH-14 WH-16 WH-17 WH-17R WH-18 WH-20 WH-28 WH-29 WH-30 WH-32 WH-34 WH-35 WH-38 WH-39 WH-40 WH-41 WH-41A WH-46 WH-48 WM-2 WM-3 WM-4 WM-5 WM-6 WM-8 WM-9 WM-10 WM-11 WM-12 WM-14 WM-16 WM-17 WM-23 WMC-1 WMC-2 WMC-3 WMC-4 WMC-5 WMC-5A WMC-5B WMC-7 WMC-7A WMC-9 WMC-10 WMC-11 WMC-12 WMC-13

Carb. Kit #

Needle & Seat #

9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 9-37300 / 9-37309 — — — — — — — — — — — — — — 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304

— — — — — — — — — — — — — — — — — — — — — — — — — — 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 — — — — — — — — — — — — — —


QUICK REFERENCE GUIDE OUTBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB # WALBRO WMC-14 WMC-14A WMC-15A WMC-16A WMC-17 WMC-17B WMC-17C WMC-18 WMC-18B WMC-19 WMC-19A WMC-20 WMC-23 WMC-24 WMC-25 WMC-26 WMC-27 WMC-28 WMC-29 WMC-30 WMC-31 WMC-31A WMC-33 WMC-33A WMC-34 WMC-39 WMC-40 WMC-41 WMC-41A WMC-42 WMC-45 WMC-47 WMC-47A WMC-49 WMC-49A WMC-50 WMC-50A WMC-50B WMC-53 WMC-55 WMC-55A WMC-57 WMD-1 WME-1 WME-1A WME-1B WME-4 WME-5 WME-6 WME-6A WME-7 WME-7B WME-8 WME-9

Carb. Kit #

Needle & Seat #

9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37304 9-37302 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 9-36802 — — — — — — — — — — —

CARB # WALBRO WME-10A WME-11 WME-14 WME-15 WME-15A WME-17 WME-18 WME-20 WME-20A WME-21 WME-21A WME-22 WME-22B WME-23 WME-24 WME-26 WME-27 WME-28 WME-29 WME-30 WME-31 WME-32 WME-32A WME-35 WME-36 WME-36A WME-37 WME-37A WME-38 WME-39A WME-41 WME-42 WME-42A WME-43 WME-44 WME-45 WME-46 WME-47 WME-48 WME-49 WME-50 WME-53 WME-57 WME-58 WME-59 WME-60 WME-61 WME-62 WME-63 WME-64 WME-65 WME-66 WME-67 WME-68

Carb. Kit #

Needle & Seat #

9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303 9-37303

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —

359


QUICK REFERENCE GUIDE OUTBOARD CARBURETOR TO CARBURETOR KIT INTERCHANGE CARB # WALBRO WME-75 WME-76 WME-77 WMH-1 WMH-2 WMH-3 WMH-5 WMH-6 WMH-7 WMH-8 WMH-8A WMH-11 WMH-12A WMH-12B WMH-13 WMH-13B WMH-14A WMH-15 WMH-16 WMH-19 WMH-20 WMH-21 WMH-22 WMH-23 WMH-25 WMH-28 WMH-30 WMH-31 WMH-32A WMH-34 WMH-39 WMH-45 WMH-46 WMH-47 WMK-1 WMK-2 WMK-3 WMK-4 WMK-5 WMK-7 WMK-8 WMK-9 WMK-10 WMK-11 WMK-12 WMK-13 WMK-14 WMK-15 WMK-18 WMK-19 WMK-20 WMK-21 WMK-22 WMK-23

360

Carb. Kit #

Needle & Seat #

9-37303 9-37303 9-37303 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 9-37305 / 9-37310 — — — — — — — — — — — — — — — — — — — —

— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802

CARB # WALBRO WMK-25 WMK-26 WMK-27 WMK-28 WMK-29 WMK-30 WMK-31 WMK-32 WMK-33 WMK-34 WMK-35 WMK-36 WMK-38 WMK-39 WMK-40 WMK-41 WMK-41-1A WMK-41-1B WMK-41-3A WMK-41-3B WMV-4A WO-8A-1 WO-8A-2 WO-8A-3 WO-8A-4 WO-8A-5 WO-8A-6 WO-9-1 WO-9-2 WO-9-3 WO-9-4 WO-9-5 WO-9-6 WO-9A-1 WO-9A-2 WO-9A-3 WO-9A-4 WO-9A-5 WO-9A-6

Carb. Kit #

Needle & Seat #

— — — — — — — — — — — — — — — — — — — — 9-37300 / 9-37309 — — — — — — — — — — — — — — — — — —

9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 — 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802 9-36802