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Kestopur

2-component polyurethaneadhesives for the industry


Kiilto Oy has over 25 years experience on polyurethane adhesives. We have satisfied customers all over the world in different industry segments, e.g. shipbuilding, car body manufacturing, filter and construction panel manufacturing. For each of these industry sectors and their applications we provide comprehensive, tailor-made solutions which comply with the current standards. In addition to a complete product selection, we offer user training and product testing facilities.

Construction panel industry Our 2-component polyurethane adhesives are designed for manufacturing sheet-metal coated construction panels. They meet the special needs of different construction panel applications. • • • •

continuous production lines fast production processes uniform and high quality adhesives are developed in close cooperation with component manufacturers and our customers


2-component polyurethane adhesives for manufacturing EN 13501 A2 -panels

Kestopur A 2 V -series • • •

suitable core materials areXPS, EPS, mineral wool and glass wool can be used with automatic spreading equipment, for stripe or spray application foaming helps SPF-adhesive to penetrate properly into the core material

Mixing ratio (resin:hardener)

Mixture viscosity (mPas)

Pot life 20oC

Open time 20oC

Pressing time 20oC

Foaming rate (%)

Heat value MJ/kg

Kestopur A 2 V

5:1

7 500

4 min

6 min

24 min

10

10,2

Kestopur A 2 V / 3 SPF

5:1

7 500

1 min 30 s

3 min

12 min

400

10,2

Product name

Heavily foaming 2-component polyurethane adhesive for panel manufacturing

Kestopur V 302 • • • • •

suitable core materials are XPS, EPS, mineral wool and glass wool due to heavy foam building we recommend that one of the adherent surfaces is porous resin and hardener can be spread or sprayed separately fast bonding foams heavily

Product name

Kestopur V 302

Mixing ratio (resin:hardener)

Open time + 30°C (s)

Pressing time + 40°C (s)

Foaming rate (%)

100:170

24

75

>500


Sandwichpanel industry Kestopur 205-, 206-, 300- and PL-series are designed for manufacturing and assembling structurally complex sandwich panels and panels composed of different materials. • • • • • •

for manufacturing of wall, floor and ceiling panels for different types for manufacturing processes: slow and fast for most challenging structures elastic, yet strong bond good adherence with different materials, such as wood, metals and plastics MED-certified PL-series for the shipbuilding industry


Delivery bodies

Kestopur 205 -series • • • • •

good open time/pressing time -ratio enables cost-effective production suits well with automatic spreading equipment due to adhesive’s rheology suits well for manual spreading available in small package sizes E-products has enhanced adhesion on metal Mixing ratio (resin : hardener)

Viscosity of mixture mPas

Potlife 20oC

Open time 20oC

Kestopur 205/30 E

5:1

6 000

25 min

80 min

4h

45

30

Kestopur 205/40

5:1

7 000

30 min

90 min

3 h 30 min

55

25

Kestopur 205/50

5:1

7 000

35 min

110 min

4 h 30 min

55

25

Kestopur 205/60 E

5:1

6 000

35 min

2h

6h

45

30

Open time 20oC

Pressing time 20oC

Shore D hardness

Elongation at break (%)

Product name

Pressing time 20oC

Shore D hardness

Elongation at break (%)

Kestopur 206 -series • • •

very elastic cost-effective suits well with automatic spreading equipment

Product name

Mixing ratio (resin : hardener)

Viscosity of mixture (mPas)

Potlife 20oC

Kestopur 206/40

6:1

6 500

40 min

80 min

5 h 30 min

50

25

Kestopur 206/70

6:1

6 500

70 min

120 min

8h

50

25

Sandwich panels

Kestopur 300 -series • •

for manufacturing exterior doors and plastic coated sandwich panels do not contain solvents Mixing ratio (resin : hardener)

Viscosity of mixture (mPas)

Potlife 20oC

Open time 20oC

Pressing time 20oC

Shore D hardness

Elongation at break (%)

Kestopur 305/1

4,5:1

5000

1 min 20 s

2 min 30 s

10 min

50

40

Kestopur 300/2

5:1

7000

1 min 30 s

2 min

10 min

65

20

Product name


Shipbuilding

Kestopur PL -series • • • • •

MED-product certificate (Wheel-mark) suits with automatic spreading equipment (excl. Kestopur PL 240) has different adhesives for fast and slow processes elastic and strong joint good adherence on different materials, e.g. wood, metals and plastics

Mixing ratio (resin : hardener)

Viscosity of mixture (mPas) (mPas)

Potlife 20oC

Open time 20oC

Pressing time 20oC

Shore D hardness

Elongation at break (%)

Kestopur PL 3-10

4,5:1

6500

2 min

4 min

15 min

65

15

Kestopur PL 5-10

4,5:1

6500

4 min

7 min 30 s

25 min

65

15

Kestopur PL 7-10

4,5:1

6 500

7 min

12 min

40 min

65

15

Kestopur PL 10-10

5:1

7 000

10 min

17 min

60 min

55

20

Kestopur PL 15-15

5:1

7000

15 min

25 min

90 min

55

20

Kestopur PL 30-15

5:1

5600

35 min

60 min

4h

55

20

Kestopur PL 240

5:1

1 500 000

60 min

90 min

6 h 30 min

65

10

Product name


Filter industry We have the most advanced and cost-effective adhesives for the air and oil filter manufacturing industry. Our range includes also cast resins, which enables making of filter ends.


Kestopur 400 -series • •

good heat resistance good resistance against mineral-, hydraulic and heavy fuel oil

Mixing ratio (resin:hardener)

Viscosity of mixture (mPas)

Pot-life 20oC

Open time 20oC

Pressing time 20oC

Shore D hardness

Elongation at break (%)

Further information

Kestopur 400/2

6:1

6800

2 min

4 min

10 min

55

40

airfilter

Kestopur 400/4

5:1

7000

4 min

7 min

20 min

70

15

oilfilter

Kestopur 400/5

4:1

2000

3 min 30 s

6 min

20 min

50

50

airfilter

Product name

Kestopur-cast resins • • • •

for small fillings and manufacturing filter ends most smooth and elastic adhesive-series solvent-free PU-elastomer low viscous

Mixing ratio (resin:hardener)

Viscosity of mixture (mPas)

Pot life (min)

Shore DAhardness

Elongation at break(%)

Further information

Kestopur 2011

100:16

1 000

1 min 20 s

38

150

airfilter

Kestopur 2044, black

100:16

1 000

4 min 30 s

38

150

Iairfilter

3:1

1 000

30 min

70

90

cast resing for concrete mould

Product name

PU-Muottihartsi

Special applications Kestopur CS/W 2-component polyurethane adhesive for gluing of seams of sand-filled artificial grass lawns. Suitable both for manual and automatic application and has good spreading properties. Has good weather resistance and hardens also under wet and cold conditions.


Hardeners Kestopur 200/S- , Kestopur DBS-, Kestopur 20 -hardener KESTOPUR-HARDENERS ARE ISOCYANATE AND REQUIRE EXTRA CAUTION IN HANDLING:

• • •

Precautionary measures: - personal protective clothes - clean and tidy work place Safety instructions at hand Our sales representatives are trained for product safety (all products containing isocyanate) and train our customers

Supplementary products We offer a complete product range for surface preparing and finishing, as well as for machine maintenance and cleaning. Kiilto Surface Cleaner For cleaning of metal surfaces prior to gluing Kiilto Cleaning Primer Priming and cleaning of metal surfaces prior to gluing with 2-compoent polyurethane adhesives. Kiilto Primer Priming of metal surfaces prior to gluing with 2-component polyurethane adhesives. Kestopur 2K Cleaner Recommended for cleansing and automatic rinsing of 2-component machines. Suitable also for removing adhesive residue and splashes. Kestopur Cleaner Recommended for cleaning of nozzles and pther parts of 2-component machines. Suitable also for removing adhesive residue and splashes. Kestopur Voiteluöljy (lubricating oil) For lubricating piston spindles and needle valves. Can also be used for storing of application nozzles of 1-component machines. Kestopur Kat Activator for 2-component polyurethane adhesive to accelerate hardening.


100 90 Relative hardness [%]

Effect of temperature on 2-component polyurethane adhesive’s hardness

80 70 60 50 40 30 20

30

40

50

60

Temperature [°C]

100 90

Relative pressing time [%]

80

Effect of temperature on pressing time when using 2-component polyurethane adhesives

70 60 50 40 30 20 10 0 20

25

30

35

40

45

50

55

60

Pressing temperature [°C]

Pretreatment of metalsurfaces 1. Surface cleaning Material

2. Abrasion

3. Dust removal

Kiilto Surface Cleaner

Aluminium

Aluminium primed with epoxy

Anodic aluminium

Steel

• •

4. Surface cleaning

5. Priming

Kiilto Surface Cleaner

Kiilto Primer

Kiilto Cleaning Primer

x

x x

x

Stainless steel

Steel primed with epoxy

Zinc plated steel

x

Hot galvanized steel

x

Aluminium galvanized steel

x

• = demanding application x = minimum requirement

x


Kestopur 2k cleaner

Kestopur -hardener

Kestopur -resin

Sandwich panel -production line

preheating

press GLUE APPLICATOR

+30° C

+40° C

Product name

Open time

Pressing time

Kestopur A 2V

180 s

360 s

Kestopur A 2V/3 SPF

90 s

180 s

Kestopur V 302

24 s

75 s

New technique for testing PU-adhesives We offer our customers and partners an unbeatable opportunity to test 2- and 1-component polyurethane adhesives with our new state-of-the-art pilot machine. The system includes spreading automatism, glue table and heated press, and it can simulate both non-stop and one-shot gluing processes. The system allows adjusting pilot’s settings to correspond the settings of the customer’s own production line, which enables testing adhesives without interrupting customer’s own production process.


Kiilto Oy Postiosoite PL 250 33101 TAMPERE Finland Puh. +358 207 710 100 Fax +358 207 710 101 www.kiilto.com

OOO Kiilto-Klei R ul. Mihalevicha, 69, 140101, Moscow region, Ramenskoe, Russia Tel. +7 (496) 467 45 49 www.kiilto.ru

Kiilto-Polska Sp z o.o. ul. Nowogrodzka 47A PL 00-695 Warszawa Poland Tel. +48 22 743 91 76 Fax +48 22 743 04 02 www.kiilto.pl

UAB Kiilto Lietuva Kirtimu g. 47B LT-02244 Vilnius Lithuania Tel. +370 5 2640661 Fax +370 5 2640537 www.kiilto.lt

Kiilto AB Mallslingan 32 Box 7080 SE-187 12 T채by Sweden Tel. +46 8 732 8875 Fax +46 8 756 8004 www.kiilto.se

OOO Kiilto Kaluga ul.Moskovskaja, 60a, 249050 Malojaroslavets Kaluzhskaja oblast Russia Tel. +7 48431 51874 www.kiilto.ru

O체 Kiilto-Eesti L채ike tee 4 Peetri, Rae vald EE-75301 Harjumaa Estonia Tel. +372 6031 900 Fax +372 6031 901 www.kiilto.ee

TOV Kiilto-Klei Pr. Peremogi 67 03062 Kiev Ukraine Tel. +380 444 206 0868

SIA Kiilto Latvija Kr청zes iela 3 LV-1046 Riga Latvia Tel.+371 7136362 Fax +371 7136618 www.kiilto.lv

05/11

ZAO Kiilto-Klei Pr. 9-go Janvarja, 15, korp. 2, Lit. A, 192289 St. Petersburg Russia Tel. +7 812 324 3200 Fax +7 812 324 3202 www.kiilto.ru

IOOO KIILTO-KLEI Minsk, ul. Tashkentskaja, 6A, office 307, 220096, Respublic Belarus Tel. +375 (17) 340 4803


Kestopur polyurethane adhesives