Page 1

DESIGNBRIEF Submitted by: Aiden Thomlinson, Hisham Baharin, Kevin Su

DNB601 | Industrial Design - Interative Design


Saver Mate Pad B.O.M. PART IMAGE

PART NUMBER

1

Total

PART NAME

Base

QUANTITY per unit

Weight of Part (Kilograms)

1

Production Cost ($) Inc. Materials

Material

Finishes/Colour

Manufacture Method

1.1

ABS Carbonate

Textured

Injection Molded

7.4

Part Cost ($)

Total Cost ($)

Notes

_

7.4

Custom

2

Button Base

1

0.69

ABS Carbonate

Textured

Injection Molded

4.2

_

4.2

Custom

3

Button

1

0.36

ABS Carbonate

Textured

Injection Molded

3.8

_

3.8

Custom

4

Housing Seal

1

0.68

Silicone

_

Compression Molded

1.5

_

1.5

Custom

5

8 x AA Battery Pack

1

0.12

_

_

_

_

0.5

0.5

Standard

6

17mm Spring

4

0.09

_

_

_

_

0.4

1.6

Standard

7

m4 Screw

9

0.03

_

_

_

_

$0.01

$0.09

Standard

8

Electronical Compentry

components)

0.5

_

_

_

_

3.4

3.4

Standard

(Multiple

3.57kg

$22.49


Saver Mate B.O.M. PART IMAGE

Weight of Part (Kilograms)

Material

Finishes/Colour

Manufacture Method

Production Cost ($) Inc. Materials

8.74

Polyethelene

Textured/Red

Roto Molded

191.6

1

0.26

ABS

Textured/Grey

Injection Molded

Tank Bubble Gauge

1

0.73

ABS Carbonate

4

Lid

1

3.72

Polyethelene

5

Dispersion Pipe

1

0.34

Brass

6

Nozzel

1

0.44

Brass

7

Davey 95s Shallow Well Jet Pump

1

22

_

8

Suction Hose

1

0.46

9

Suction Hose Coupling

1

11

Baloon Wheel

12

PART NUMBER

PART NAME

QUANTITY per unit

1

Body

1

2

Drainage Plug

3

Total Cost ($)

Notes

_

191.6

Custom

0.2

_

0.2

Custom

Injection Molded

4.2

_

8.4

Custom

Roto Molded

86.2

_

86.2

Custom

CNC

3.4

_

3.4

Custom

CNC

_

1

1

Standard

_

_

_

Reinforced PVC plastic

_

_

_

0.5

0.5

Standard

0.91

Machined

Natural

_

_

0.58

0.58

Standard

2

2.5

Polyurethane Tyre, Polypropylene Hub

_

_

_

139.99

139.99

Standard

24mm Steel Axel

1

3.81

Steel tube

_

_

3.2

_

3.2

Custom

13

24mm Axel Nut

4

0.1

Aluminium

_

_

_

0.02

0.02

Standard

15

Axel Spacer

4

0.12

Aluminium

_

_

0.02

0.02

Standard

16

Tank Seal

1

0.28

Silicone

Cloudy

0.8

_

0.8

Standard

Gloss/Translucent

Textured/Red

Polished/Natural

Polished/Natural

Extrusion/Cut

Compression Moulded

Part Cost ($)

$1,099.00

$1,099.00

Standard


17

Handle/Leg Left

1

2.4

Steel tube

Textured/Grey

Extrusuion/ Bent

43.5

_

43.5

Custom

18

Handle/Leg Right

1

2.4

Steel tube

Textured/Grey

Extrusuion/ Bent

43.5

_

43.5

Custom

19

Solenoid Valve

1

0.44

_

_

_

_

10

10

Standard

20

Electrical Components (kit)

1

0.5

_

_

_

_

9.6

9.6

Standard

21

m5 Fixing Screw

34

0.03

Steel

Natural

Extrusion/ Cut

_

0.01

0.01

Standard

22

Handle/Leg Bracket

16

0.55

Steel

Natural

Extrusion/ Cut

_

0.03

0.03

Standard

23

Electronic Tub

1

0.5

ABS Carbonate

Textured/Red

Injection Molded

1.3

_

1.3

Custom

24

Perspex Light Cover

1

0.15

Acrylic

Translucent

Vacuum Formed

0.2

_

0.2

Custom

25

Electronic Cover

1

0.3

Polyethelene

Textured/Red

Injection Molded

0.89

_

0.89

Custom

26

LED Signal Light

2

0.3

_

_

_

_

15

15

Standard

27

Battery

1

15

_

_

_

_

10

10

Standard

1

0.04

_

_

_

_

2.5

2.5

Standard

28

Total

Transmitter/ Reciever

29

Inverter

1

0.72

_

_

_

_

5

5

Standard

30

Housing Clip (set)

2

0.22

_

_

_

_

0.06

0.06

Standard

31

Bucket

1

0.4

_

_

_

_

0.7

0.7

Standard

59.2kg

$1,677.20


100

15

15

36

35

15 20 15

52

200

A

40

5

900

230

R30 390

16

R20

A

11.14 35

90

323

TOP VIEW

0

R4

600 530 400 20

40

RIGHT TOP ISOMETRIC VIEW

75 20

625

200

10

SECTION A-A

R10

157

35

3

9

200

20

0 R2

R3 0

3

36

R1

150

178

R40

200

218

352

124

0

7

70

42

R80

124

R4

260

550

207

35

3

50

105

R20

152

330

316

R30

380

241

15

8.50

R20

150

350

100

15 15

25 5 R20

31.82 5

NOTE: all wall sections are 3mm thick

570

5

362

222 R20

145

RIGHT SIDE VIEW

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

02/11/13

CHK'D

H.B.

H.B.

02/11/13

APPV'D

A.T.

A.T.

02/11/13

REVISION V1

DATE

TITLE:

02/11/13

Body

MFG Q.A

MATERIAL:

PART NO.

Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 8.74kg

SCALE:1:10

1

A3 SHEET 1 OF 15


M5 countersunk screw for fixing

DETAIL A SCALE 1 : 2 600 100

311

40

133

100

178 34

A

32

R5 32 38

32

R10 14 8째

226

77

166

5 R3

50

280

0 R2

TOP LEFT ISOMETRIC VIEW

60

14

32

20

BACK VIEW

RIGHT SIDE VIEW 143 DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Body

MFG

BOTTOM LEFT ISOMETRIC VIEW

NOTE: all wall sections are 3mm thick

Q.A

MATERIAL:

PART NO.

Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 8.74kg

SCALE:1:10

1

A3 SHEET 2 OF 15


26

2

35.50

50 2. R1 TOP VIEW 18 5

285.50

295.50

R12.75

RIGHT TOP ISOMETRIC VIEW

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR:

5

.7

BACK VIEW

R8

9

FRONT VIEW

NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE 09/06/13

TITLE:

Tank Bubble Gauge

MFG Q.A

MATERIAL:

PART NO.

ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.73kg

SCALE:1:2

3

A3 SHEET 3 OF 15


50

100

150

627 700

241

49

600 100

100

29

141

160

198

179

150

64

22

20 34 340

10

RIGHT TOP ISOMETRIC VIEW 87 198

TRUE R10

A

141

R10

87

TOP VIEW

78

53

14

43

43

15

R3

77

193

10

37째

148

22

378

9

10

38

FRONT VIEW

10

193

298

33

A

84

80

SECTION A-A

600

72

20

10

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

22

27

371

209

33

208 385

38

18

80 14

147

BOTTOM VIEW

REVISION V1

DATE

TITLE:

09/06/13

Lid

30

524 536

10

32

MFG

NOTE: all wall sections are 3mm thick

Q.A

MATERIAL:

PART NO.

Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 3.72kg

SCALE:1:10

4

A3 SHEET 4 OF 15


96

RIGHT TOP ISOMETRIC VIEW

146

TOP VIEW

RIGHT SIDE VIEW

FRONT VIEW

FRONT VIEW DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Dispersion Pipe

MFG Q.A

MATERIAL:

PART NO.

Brass DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.34kg

SCALE:1:10

5

A3 SHEET 5 OF 15


1100

RIGHT TOP ISOMETRIC VIEW

200 DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR:

TOP VIEW 24

NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE 09/06/13

TITLE:

24mm Steel Axel

MFG Q.A

FRONT VIEW

MATERIAL:

PART NO.

Steel tube DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 3.81kg

SCALE:1:10

12

A3 SHEET 6 OF 15


424

320

619

32

R1 6

TOP VIEW

32

RIGHT TOP ISOMETRIC VIEW 85

320

104

97

489

R3 6

32

427

9째

491

518

FRONT VIEW

636

177

604

117

9째

32

12째

82 RIGHT SIDE VIEW DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE 09/06/13

TITLE:

Handle/ Leg (Left)

MFG Q.A

MATERIAL:

PART NO.

Steel Tube DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 2.4kg

SCALE:1:10

17

A3 SHEET 7 OF 15


619

320

424

32

R1

12째

427

604

489

509

492

9째

636

117

97

9째

320

32

32 104

TOP VIEW

6

RIGHT TOP ISOMETRIC VIEW

6

R3

32

82

RIGHT SIDE VIEW

FRONT VIEW DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE 09/06/13

TITLE:

Handle/ Leg (Right)

MFG Q.A

MATERIAL:

PART NO.

Steel Tube DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 2.4kg

SCALE:1:10

18

A3 SHEET 8 OF 15


150

R1 5

319

10

40

399

RIGHT TOP ISOMETRIC VIEW

160

24.50

TOP VIEW

43

50

99

30

3

6.60

24.50

R1

5

18 28 319

FRONT VIEW

RIGHT SIDE VIEW

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Electronic Tub

MFG Q.A

MATERIAL:

PART NO.

ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.5kg

SCALE:1:5

23

A3 SHEET 9 OF 15


10

3

TOP VIEW

RIGHT TOP ISOMETRIC VIEW 270

40

50

40

0

R2

40

4

31

19

FRONT VIEW

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE 09/06/13

TITLE:

Perspex light Cover

MFG Q.A

MATERIAL:

PART NO.

Acrylic DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.51kg

SCALE:1:10

24

A3 SHEET 10 OF 15


10

399

TOP VIEW

40

319

40

RIGHT TOP ISOMETRIC VIEW 131.22

24.50

40

40

18 28

5

19

R1

9.

50

R1

24.50

25

30

51

50

6.60

50

131.22 31.22

39.50

FRONT VIEW DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE 09/06/13

TITLE:

Electronic Cover

MFG Q.A

MATERIAL:

PART NO.

Polyethelane DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.3kg

SCALE:1:2

25

A3 SHEET 11 OF 15


M5 countersunk screw for fixing

273 293 298 318 337 450 550

3

B

RIGHT TOP ISOMETRIC VIEW TOP VIEW

56 3

A

331 273

DETAIL C SCALE 2 : 1

0

337

R1

2

R1

R1

450

C 80

DETAIL B SCALE 1 : 1

A

3

R1

SECTION A-A

FRONT VIEW DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Base

MFG Q.A

MATERIAL:

PART NO.

ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 1.1kg

SCALE:1:5

1

A3 SHEET 12 OF 15


15

140

260 274 310 321 364

3

R1

3

RIGHT TOP ISOMETRIC VIEW

140 TOP VIEW

274

0

A

R2

3

48 29

35

7.32

9

160

A

SECTION A-A

3

0 R1

48

10

R1

364 310

260 280

FRONT VIEW

15

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Button Base

MFG Q.A

MATERIAL:

PART NO.

ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.69kg

SCALE:1:5

2

A3 SHEET 13 OF 15


273 TOP VIEW

RIGHT TOP ISOMETRIC VIEW

273 8.50

62

91

3

A

SECTION A-A

A

36.12 FRONT VIEW

BOTTOM VIEW

R140

R145

12.70

R1

4

15

5

49 DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Button

MFG Q.A

MATERIAL:

PART NO.

ABS Carbonate DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.36kg

SCALE:1:5

3

A3 SHEET 14 OF 15


TOP VIEW

RIGHT TOP ISOMETRIC VIEW

370 FRONT VIEW

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS FINISH: TOLERANCES: LINEAR: ANGULAR: NAME

SIGNATURE

DATE

DRAWN

K.S.

K.S.

09/06/13

CHK'D

H.B.

H.B.

09/06/13

APPV'D

P.G.

P.G.

09/06/13

REVISION V1

DATE

TITLE:

09/06/13

Housing Seal

MFG Q.A

MATERIAL:

PART NO.

Silicone DO NOT SCALE DRAWING ALL DIMENSIONS IN MILLIMETERS

WEIGHT: 0.68kg

SCALE:1:5

4

A3 SHEET 15 OF 15


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