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Page 1

Bullitt Assembly Manual Designed by Larry vs Harry

For further information, check out the website : www.larryvsharry.com or your local dealer.

Before you start Tools required for assembly:

II

III

IV

V

Screwdrivers

Spanners/Wrenches

Crankset tools

Pliers

I

Allen/Hex Key

3

4

5

6

mm

mm

mm

mm

Phillips

Flathead

10 13 15 19 mm mm mm mm

VI

Hollowtech 2 bottom bracket tool (68mm bsa) and preload key

VIII

Grease sensitive parts (metal on metal) Look out for the grease icon which will appear throughout the manual. Grease icon:

Reference to tools and the sizes will appear on the following pages like : III 10 So if you go back to this page you know you need the Spanner/Wrench size 10 mm.

VII

Stanley knife Plastic hammer


Step1

B

Tools you need:

Installing the steering rod, speedlifter and headset.

I

3

I

4

B

A

1 2

1

1

3 4

2

1

5 6

2 3

1 2

2

4

C

5 6

A

Step2 Mounting the fork and headset

A

Tools you need: I

B

5

III

19 (for removal)

VII

(for removal) 1

B

2 3 4

3

5

3 3

6

3 3

1

A


Step3 Installing the dropouts

Tools you need: I

5

A

B

Dropouts

Headbadge

1

B

2

1 A

2

Tighten to 16.0Nm

Step4 Crankset and bottom bracket installation

I

A

A

Tools you need:

Cranck

5

IV

TOP VIEW

B

Driveside threads tighten anti-clockwise. Non-driveside tightens clockwise. Alfine: does not need bb spacers XT/Deore: 1 driveside/2 non driveside

Casette

B

B

A

TOP VIEW

SIDE VIEW

TOP VIEW

SIDE VIEW

Crankset preload Crankset bolts tighten to 14Nm


Step5 Tools you need:

Pedal attachment

I

6

III

15

L

R

R

Driveside pedal tightens clockwise.

L

Non-driveside pedal tightens anti clockwise.

L

R

A

B

Step6

C

B

ALIGN

Tools you need:

Mounting cockpit and brake calipers.

A

I

4

I

5

TOP VIEW

B

Tighten stem bolts to 6Nm. FRONT BRAKE

REAR BRAKE

B SIDE VIEW

SIDE VIEW

BOTTOM VIEW

C

SHIFTER

C

1 SIDE VIEW

BOTTOM VIEW

2

Use zip ties to attach brake cables and do not remove the red brake-pad spacers until ready for wheel installation.


Step7

Tools you need:

Mounting mudguards and lock

I

4

I

5

II III

1

A

A

10 3

D

2

2 x1

C

2

C

D

3

2

3

B

3

2 x2

2 x2

1 x1

1 x1

B

MOUNTING HARDWARE

1

Tighten bolts 1 Attach the lock

B

D

(see instructions)

Tighten bolts 2 Adjust mudgards 3

3

(After you have attached the wheels)

2

1

Step8

Wheel and chain installation

both lock and seatstay, then cut away the excess.

C

A

Tools you need: III

B

15 Only required if mounting

Nexus 7, Alfine 8 or Alfine 11.

B x2 x4

A

C

2 Tighten the plastic strip around

Lock should point downwards to avoid moisture entering housing.

x1

• Chains on external groups should be placed on the largest sprockets/chainrings and be given two extra links before mounting the quicklink. • Chains on internally geared groups can simply be shortened to the correct length and mounted.

C B

Align the yellow marks

A

1

Put the wheel in fork..

2

Tighten wheel nuts on Alfine to 16Nm and quick releases to a secure level.


Step9

Fitting the saddle and seatpost

B

Tools you need: No tools are required for this process, but remember to thoroughly grease the seat tube prior to installation.

Handle goes to the right of the bike (backwards)

A

B

Saddle

Step9

Attaching the steerer arm

5

II

13

C

A

Tools you need: I

Quick release clamp

B

2

C

3 *See fig. C

B

1

MOUNTING GUIDE 1 Tighten 2 Tighten

A A B

3 Adjust using the front wheel as a reference point; The wheel should not hit the steering rod when turned hard right.


Step Xtra C

A

Incase you want to adjust gears and brakes her are some useful links on how to to that: Shimano brake bleeding: https://www.youtube.com/watch?v=DsqlEYJeLQU Magura brake bleed video: https://www.youtube.com/watch?v=8wahvmtKnG4 Rear derailleur adjustment: https://www.youtube.com/watch?v=Bbk5RcH0bbQ Front derailleur adjustment: https://www.youtube.com/watch?v=Ea03ChN-7Vg

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Bullitt Assembly Manual  

Bullitt Assembly Manual  

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