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WIDIA™ -MS Geometry ADVANCES 2015 Metric


New WIDIA™ Victory™ Geometry and Grades for High-Temp Materials The new -MS Geometry is for medium-roughing applications in high-temperature alloys, nickel-based (INCONEL®, UDIMET®, and Rene®) materials and cobalt-based (Haynes®, Fe-based, and Aermet® 100) materials, as well as difficult-to-machine stainless (460SS, duplex, high-alloy stainless), cobalt-chrome, and stainless-based powdered metals. This is a moulded geometry with increased edge toughness that is best for medium machining. The -MS Geometry is available in our high-performance Victory grades, which enable improved performance and reduced cycle times. ®

®

INCONEL and UDIMET are registered trademarks of Special Metals Corporation. ® Rene is a registered trademark of General Electric. ® Haynes is a registered trademark of Haynes International, Inc. Corporation. ® Aermet is a registered trademark of CRS Holdings Inc. Corporation.

Victoryy

The -MS geometry is designed to offer better tool life and superior surface finishes.
 •H  igh positive rake angle delivers improved tool life by reducing cutting forces and built-up edge when machining high-temp alloys. • Improved chip control and reduced crater wear due to proprietary chipbreakers with varying shapes and distances. • Reduced thermal wear and cracking due to near sharp cutting edge with optimised edge treatment. • Improved chipbreaking at various depths of cut due to variable land width, which improves impact strength. • All MG-MS inserts are moulded, which supports increased tool life due to no grinding stress.

High rake to allow for smooth chip flow. Proprietary nose geometry for better chipbreaking under medium parameters.

Variable land width to provide good impact strength and low wear.

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WIDIA™ Victory™ • High-Performance Inserts Chipbreaker Geometries • Grades and Grade Descriptions

nn Negative Inserts MS

S

depth of cut (mm)

ap

For medium machining in high-temp materials. Utilises a micro-finished edge preparation to increase edge toughness.

feed rate (mm)

Corner Radius

fn

Cutting Edge

Coatings provide high-speed capability and are engineered for finishing to heavy roughing.

P

Steel

M

Stainless Steel

K

Cast Iron

N

Non-Ferrous

S

High-Temp Alloys

H

Hardened Materials

wear resistance Coating

toughness

05 10 15 20 25 30 35 40 45

Grade Description P

WS10PT

An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. WS10PT™ is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed and feed capabilities.

HC-S10

M K N S H

WS25PT

Grade

P An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed
and feed capabilities. WS25PT™ is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials at moderate speeds and over a wide range of feeds, with improved edge toughness for interrupted cut and high feed rates.

M K N S

HC-S25

WU10HT

An uncoated, hard, low-binder content, unalloyed WC/Co fine-grain grade. WU10HT™ offers exceptional edge wear and superior thermal deformation and depth-of-cut notch resistance. The grain structure is well controlled for minimal pits and flaws, which contributes to long, reliable service.

M K N S

C3-C4

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WIDIA™ Victory™ • High-Performance Inserts High-Temp Alloys • Iron-, Cobalt-, and Nickel-Based and Titanium Alloys

„ Step 1 • Select the insert geometry Negative Inserts

Positive Inserts feed rate (mm/rev)

-MS

depth of cut (in)

.NMP

depth of cut (in)

-MU Medium Machining

depth of cut (mm)

-UR Roughing

depth of cut (mm)

feed rate (mm/rev)

-FP Finishing

.NGP

feed rate (in/rev)

feed rate (in/rev)

Medium Machining

-FS Finishing

„ Step 2 • Select the grade Negative Insert Geometry

4

Positive Insert Geometry

-FS

.NGP/.NMP

-MS

-UR

-FP

-MU

heavily interrupted cut

WS25PT

WS25PT

WS25PT

WS25PT/ WM35CT

WS25PT

WS25PT

lightly interrupted cut

WS10PT

WS10PT

WS25PT

WS25PT/ WM25CT

WS25PT

WS25PT

cutting condition

varying depth of cut, casting, or forging skin

WS10PT

WS10PT

WS10PT

WS25PT

WS10PT

WS10PT

smooth cut, pre-turned surface

WS10PT/ WU10HT

WS10PT/ WU10HT

WS10PT

WS10PT

WS10PT

WS10PT

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WIDIA™ Victory™ • High-Performance Inserts High-Temp Alloys • Iron-, Cobalt-, and Nickel-Based and Titanium Alloys

„ Step 3 • Select the cutting speed Iron-Based, Heat-Resistant Alloys (135–320 HB) ()34 HRC) material group

S1

grade

15 (50)

WU10HT WS10PT WS25PT WM15CT WM25CT/WM35CT

Cobalt-Based, Heat-Resistant Alloys (150–425 HB) ()45 HRC) material group

S2

grade

15 (50)

WU10HT WS10PT WS25PT WM15CT WM25CT/WM35CT

material group

grade

15 (50)

speed — m/min (SFM)

45 75 105 140 170 200 230 290 310 (150) (250) (350) (450) (550) (650) (750) (950) (1050)

WU10HT WS10PT WS25PT WM15CT WM25CT/WM35CT

Titanium and Titanium Alloys (110–450 HB) ()48 HRC) material group S4

speed — m/min (SFM)

45 75 105 140 170 200 230 290 310 (150) (250) (350) (450) (550) (650) (750) (950) (1050)

Nickel-Based, Heat-Resistant Alloys (140–475 HB) ()48 HRC)

S3

speed — m/min (SFM)

45 75 105 140 170 200 230 290 310 (150) (250) (350) (450) (550) (650) (750) (950) (1050)

grade WU10HT WM15CT WM25CT/WM35CT

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15 (50)

speed — m/min (SFM)

45 75 105 140 170 200 230 290 310 (150) (250) (350) (450) (550) (650) (750) (950) (1050)

Starting Conditions m/min

SFM

30 55 40 55 40

100 180 125 180 125

Starting Conditions m/min

SFM

35 60 35 35 25

110 195 110 110 80

Starting Conditions m/min

SFM

40 70 45 45 40

125 225 140 140 125

Starting Conditions m/min

SFM

45 70 55

150 225 175

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WIDIA™ Victory™ • High-Performance Inserts ISO Carbide Inserts

P

M 䢇

first choice

alternate choice

K

嘷 嘷 嘷 嘷 嘷 嘷 嘷 嘷

嘷 嘷

H

䢇 䢇

N S

嘷 嘷

嘷 嘷 嘷

䢇 䢇

6

D

L10

S

D1

CNMG120404MS

12,70

12,90

4,76

0,4

5,16

CNMG120408MS

12,70

12,90

4,76

0,8

5,16

CNMG120412MS

12,70

12,90

4,76

1,2

5,16

CNMG120416MS

12,70

12,90

4,76

1,6

5,16

CNMG160608MS

15,88

16,12

6,35

0,8

6,35

CNMG160612MS

15,88

16,12

6,35

1,2

6,35

CNMG190608MS

19,05

19,34

6,35

0,8

7,93

CNMG190612MS

19,05

19,34

6,35

1,2

7,92

– – – – – – – – 5908763 5908764 5908765 – – – –

CNMG190616MS

19,05

19,34

6,35

1,6

7,92

– – – – – – – – 5908760 5908761 5908762 – – – –

– – – – – – – – 5908757 5908758 5908759 – – – –

– – – – – – – – 5908754 5908755 5908756 – – – –

– – – – – – – – 5908751 5908752 5908753 – – – –

– – – – – – – – 5908748 5908749 5908750 – – – –

– – – – – – – – 5908745 5908746 5908747 – – – –

– – – – – – – – 5908742 5908743 5908744 – – – –

ISO catalogue number

– – – – – – – – 5908766 5908767 5908768 – – – –

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS10PT WS25PT WU10HT THM TTM TTR TTI15

„ CNMG-MS

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WIDIA™ Victory™ • High-Performance Inserts ISO Carbide Inserts

P

M 䢇

first choice

alternate choice

K

嘷 嘷 嘷 嘷 嘷 嘷 嘷 嘷

嘷 嘷

H

䢇 䢇

N S

嘷 嘷

嘷 嘷 嘷

䢇 䢇

9,53

11,63

4,76

0,8

3,81

DNMG150404MS

12,70

15,50

4,76

0,4

5,16

DNMG150408MS

12,70

15,50

4,76

0,8

5,16

DNMG150412MS

12,70

15,50

4,76

1,2

5,16

DNMG150604MS

12,70

15,50

6,35

0,4

5,16

DNMG150608MS

12,70

15,50

6,35

0,8

5,16

DNMG150612MS

12,70

15,50

6,35

1,2

5,16

– – – – – – – – 5908769 5908770 5908781 – – – –

DNMG110408MS

– – – – – – – – 5908782 5908783 5908784 – – – –

D1

– – – – – – – – 5908785 5908787 5908788 – – – –

– – – – – – – – 5908789 5908790 5908791 – – – –

S

– – – – – – – – 5908792 5908793 5908794 – – – –

L10

– – – – – – – – 5908795 5908796 5908797 – – – –

D

– – – – – – – – 5908798 5908799 5908800 – – – –

ISO catalogue number

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS10PT WS25PT WU10HT THM TTM TTR TTI15

„ DNMG-MS

D

L10

S

D1

SNMG120408MS

12,70

12,70

4,76

0,8

5,16

SNMG120412MS

12,70

12,70

4,76

1,2

5,16

SNMG150612MS

15,88

15,88

6,35

1,2

6,35

– – – – – – – – – 5908923 5908924 – – – –

SNMG190612MS

19,05

19,05

6,35

1,2

7,94

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– – – – – – – – 5908850 5908921 5908922 – – – –

– – – – – – – – 5908847 5908848 5908849 – – – –

ISO catalogue number

– – – – – – – – 5908925 5908926 – – – – –

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS10PT WS25PT WU10HT THM TTM TTR TTI15

„ SNMG-MS

7


WIDIA™ Victory™ • High-Performance Inserts ISO Carbide Inserts

P

M 䢇 嘷

K

first choice

嘷 嘷 嘷 嘷 嘷 嘷 嘷 嘷

嘷 嘷

S H

䢇 䢇

N

alternate choice

嘷 嘷

嘷 嘷 嘷

䢇 䢇

D

L10

S

D1

TNMG160404MS

9,53

16,50

4,76

0,4

3,81

TNMG160408MS

9,53

16,50

4,76

0,8

3,81

TNMG220404MS

12,70

22,00

4,76

0,4

5,16

TNMG220408MS

12,70

22,00

4,76

0,8

5,16

TNMG220412MS

12,70

22,00

4,76

1,2

5,16

– – – – – – – – 5908939 5908940 5908941 – – – –

TNMG270608MS

15,88

27,50

6,35

0,8

6,35

– – – – – – – – – 5908942 5908943 – – – –

ISO catalogue number

D

L10

S

D1

VNMG160404MS

9,53

16,61

4,76

0,4

3,81

VNMG160408MS

9,53

16,61

4,76

0,8

3,81

VNMG220404MS

12,70

22,14

4,76

0,4

5,16

– – – – – – – – 5908950 5908961 5908962 – – – –

VNMG220408MS

12,70

22,14

4,76

0,8

5,16

– – – – – – – – 5908936 5908937 5908938 – – – –

– – – – – – – – 5908933 5908934 5908935 – – – –

– – – – – – – – 5908930 5908931 5908932 – – – –

– – – – – – – – 5908927 5908928 5908929 – – – –

ISO catalogue number

– – – – – – – – 5908963 5908964 5908965 – – – –

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS10PT WS25PT WU10HT THM TTM TTR TTI15

„ TNMG-MS

8

– – – – – – – – 5908947 5908948 5908949 – – – –

– – – – – – – – 5908944 5908945 5908946 – – – –

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS10PT WS25PT WU10HT THM TTM TTR TTI15

„ VNMG-MS

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WIDIA™ Victory™ • High-Performance Inserts ISO Carbide Inserts

P

M 䢇 嘷

K

first choice

嘷 嘷 嘷 嘷 嘷 嘷 嘷 嘷

嘷 嘷

S H

䢇 䢇

N

alternate choice

嘷 嘷

嘷 嘷 嘷

䢇 䢇

D

L10

S

D1

WNMG060408MS

9,53

6,52

4,76

0,8

3,81

WNMG080404MS

12,70

8,69

4,76

0,4

5,16

– – – – – – – – 5908969 5908970 5908971 – – – –

WNMG080408MS

12,70

8,69

4,76

0,8

5,16

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– – – – – – – – 5908966 5908967 5908968 – – – –

ISO catalogue number

– – – – – – – – 5908972 5908973 5908974 – – – –

WP15CT WP25CT WP35CT WM15CT WM25CT WM35CT WK05CT WK20CT WS10PT WS25PT WU10HT THM TTM TTR TTI15

„ WNMG-MS

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WIDIA™ -MS Geometry ADVANCES 2015 World and Corporate Headquarters Kennametal Inc. WIDIA Products Group 1600 Technology Way Latrobe, PA 15650 USA Phone: 800 446 7738 (United States and Canada) E-mail: w-na.service@widia.com

Asia-Pacific Headquarters Kennametal Singapore Pte. Ltd. WIDIA Products Group 3A International Business Park Unit #01-02/03/05, ICON@IBP Singapore 609935 Phone: +65 6265 9222 E-mail: w-sg.service@widia.com

European Headquarters Kennametal Europe GmbH WIDIA Products Group Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Phone: +41 52 6750 100 E-mail: w-ch.service@widia.com

India Headquarters Kennametal India Limited WIDIA Products Group CIN: L27109KA1964PLC001546 8/9th Mile, Tumkur Road Bangalore - 560 073 Phone: +91 080 22198444 or +91 080 43281444 E-mail: w-in.service@widia.com

©2015 Kennametal Inc. All rights reserved. A-15-04283EN_me

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WIDIA™ -MS Geometry ADVANCES 2015 Metric  

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