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SCHIEDAM SEPTEMBER 2013

KEY VALUE OF HUISMAN: INNOVATION ERIC ROMEIJN, TECHNICAL MANAGER HUISMAN EQUIPMENT


CONTENTS

What is Huisman? Huisman Locations Our Key Values Innovations:  Cranes  Pipe Lay Equipment  Drilling Equipment  Specials

BIJEENKOMST MATERIALENKRING METAALUNIE - 18TH SEPT 2013


WHAT IS HUISMAN?

Heavy Lift Cranes

Drilling Equipment

Pipe Lay Equipment

Specials

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WHAT IS HUISMAN? The ship wouldn’t be there, if the equipment wouldn’t be there Strong interaction between equipment design and ship design

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HUISMAN LOCATIONS TOTAL STAFF: 3000 FIXED AND FLEX

Headquarters Schiedam, Holland

Sviadnov, Czech Republic

Bergen, Norway

Kosice, Slovakia

Fujian, China

Houston, Texas, USA Rio de Janeiro, Brazil Manufacturing Engineering, Service, Sales

Santa Catarina, Brazil

BIJEENKOMST MATERIALENKRING METAALUNIE - 18TH SEPT 2013

Singapore

Perth, Australia


HUISMAN PRODUCTION LOCATIONS

Schiedam-NL

Sviadnov-CZ Houston-US

Fujian-China

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Santa Caterina-Brazil


PRODUCTION FACILITY CZECH REPUBLIC – SINCE 1997 Total area: 106.000m2 Production area: 27,000m2 Office area: 5,000m2 Maximum hoisting capacity workshop: 120mt Yard cranes: 2x 33mt @ 13m 25mt @ 10m 125mt @ 9m

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PRODUCTION FACILITY CHINA – SINCE 2007 Total area: 284.000m2 Production area: 58,000m2 Maximum hoisting capacity workshop: 2,000mt Quay length: 380m Quayside crane: 2,400mt @ 30m Water depth: 17m Outside crane: 100mt @ 25m 30mt @ 25m

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PRODUCTION FACILITY CHINA Quay length: 380m Quayside crane: 2,400mt @ 30m Crane pivot above quay: 53m Water depth: 17m

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PRODUCTION FACILITY USA – SINCE 2011

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PRODUCTION FACILITY BRAZIL, CONSTRUCTION STARTED 2012

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PRODUCTION FACILITY THE NETHERLANDS – SINCE 1929 Total area: 90.000m2 Production area: 20,500m2 New production hall: 66m high, 56.5m wide and 58.6m long Maximum hoisting capacity workshop: 1,200mt Quay length: 330m Quay crane: 360mt @ 18m 35mt @ 30m BIJEENKOMST MATERIALENKRING METAALUNIE - 18TH SEPT 2013


PRODUCTION FACILITY THE NETHERLANDS

66M HIGH PRODUCTION HALL

HUISMAN ACADEMY

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OUR KEY VALUES

A B

Offering innovative solutions:  client needs instead of ordinary or regular equipment

Deliver quality:  reliable equipment

Turnkey delivery of projects:

C D

 Steel structure and mechanical structures  Drive and Control System  Design, manufacturing, testing and service

Reliable partner:  We keep our promises: time, cost, and quality

BIJEENKOMST MATERIALENKRING METAALUNIE - 18TH SEPT 2013


A: Cranes Innovation 1981 Floating Crane - Taklift 4 Shaft axles of upper block rotated, such that the lifting tackles can be rotated sideways.

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A: Cranes Innovation 1984: Mast Crane – Happy Buccaneer Crane mast welded at ship, such that the crane moment does not have to be transferred by the slew bearing. Advantage: Small foot print and low centre of gravity

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A: Cranes Innovation 1985: Heave compensation - Lorelay

Passive Heave Compensation Active Heave Compensation HPU

LOAD BIJEENKOMST MATERIALENKRING METAALUNIE - 18TH SEPT 2013

The wire rope can be kept at a constant tension. The load can be kept at a constant height. Advantage: Better controlled operations


A: Cranes Innovation 1987: Secondary controlled heave compensation The wire rope can be kept at a constant tension (CT). The load can be kept at a constant height (AH). Advantage: The system is more easy to operate

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A: Cranes Innovation 1995: Ringer Crane Crane which is easy transportable and to erect. Advantage: Reduced mob/demob costs and longer operational life.

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A: Cranes Innovation 1996: Sheerleg crane with 2 A-frames The ship connected two clients; each of them had insufficient expertise and funding to do it on its own.

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A: Cranes Innovation 2002: Simple and reliable pedestal crane In a difficult economic time in 2002-2003 Huisman designed a simple and reliable pedestal crane. Advantage: Cheap service for our clients.

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A: Cranes Innovation 2009: Segmented slew bearing Regular bearing suppliers could not supply a bearing.

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A: Cranes Innovation: Development since invention

Height above deck (m)

140 120

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A: Pipe Lay Innovation 1995: Straightener Pipe lay ramp wihy straightener, such that less deck space is required compared to Slay and less height is required compared to Jlay. Advantages:  Less length  Less height

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A: Pipe Lay Innovation 1996: Pipe tensioner A pipe tensioner is designed such that the squeeze load is well distributed over the length of the pipe. Advantage: Guaranteed parallellity between the tracks.

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A: Pipe Lay Innovation 1997: Modular reel drive system Several reels can be stored on deck. One reel can be positioned such that it can be unspooled. Advantage: The client can install the system on any offshore support vessel.

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A: Pipe Lay Innovation 2006: Retractable tensioner The tensioner, suspended in the pipe lay ramp, can be retracted to create space for other activities (J-lay, PLET’s, etc.) Advantage: A larger scope of operations can be carried out with the same installation.

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A: Pipe Lay Innovation: Development pipe lay systems Pipelay Orders 14

12

10 Number of orders

Flex lay Reel lay

8

J-lay Multi Lay

6

S-lay Component

4

2

0 2004

2005

2006

2007

2008

2009

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2010

2011

2012

2013


A: Drilling Innovation 1998: Vertical Riser Storage in Columns Semi Using a special riser handling crane the risers are stored vertically in the columns and can still be brought into the drill rig. Advantage: The ship can take more pay load on deck.

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A: Drilling Innovation 1999: Multi Purpose Tower (MPT)

TRADITIONAL LOOK

FUNCTIONAL LOOK

NEW LOOK

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SINGLE MPT 1999

DUAL MPT 2007


A: Drilling Innovation 2000 Drilling tower: Splittable blocks Sheaves in lower blocks can be removed from the block with a push button. Advantage: The speed of the tackle can be increased if less load is suspended in a safe and reliable way.

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A: Drilling Innovation 2005: Containerized Land Drill Rig A drilling unit is completely containerized and automated. Advantage: The transport costs and mobilization time is reduced. The operation is more safe and predictable.

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A: Drilling Innovation 2006: Vertical Riser Storage Crane for vertical riser storage. Advantage: Faster handling of risers.

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A: Drilling Innovation 2007 Drilling tower: Dual activity The drilling string and riser strings can be built on separate drill floors. Advantage: The drillers are not hindered by their colleagues in the other drilling process.

Huisman single activity

Traditional dual activity rig

Huisman dual activity rig

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A: Drilling Innovation 2007: Alternative set back pipe storage By placing the set back pipes in a carroussel the pipe racker crane can be more reliable. Advantage: Less down time by replacing linear guides to pivoting.

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A: Drilling Innovation 2007: Well Intervention Tower A rig with less functionality can do the well intervention. Advantage: Much cheaper ship can do the job compared to a traditional drill ship.

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A: Drilling Innovation 2009: Compact drill ship TYPICAL DRILLSHIP

HUISDRILL DESIGN DRILL SHIP

189m

230m



Payload: 20000 mt



Payload: 20000 mt



Derrick: 2.5 mln + 2.0 mln lbs



Derrick: 2 x 2.4 mln lbs



Water depth: 3600 m



Water depth: 3600 m



Wind area: 6600 m2



Wind area: 3200 m2



Displacement: 100000 mt



Displacement: 54000 mt



Thruster power/Displ: 0.33 kW/mt



Thruster power/Displ: 0.41 kW/mt

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A: Specials Innovation 1990: Sledge to transport bridge elements up to 8400t

Compact sledge with guaranteed load distribution at the concrete sliding track.

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A: Specials Innovation 2001: Grippers to lift the Kursk Submarine Grippers are extremely strong and guarantee opening and closing, regardless what is inside the submarine. Advantage: Our client received the salvage order.

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B: DELIVER QUALITY

Reliable equipment:  Effective Quality Assurance System  ISO 9001/API Q1 to improve our organization  Test step-by-step  Learn from mistakes and improve designs and cooperation  Personnel  Careful Selection process  Education in Huisman Academy  Lots of design freedom and responsibility

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C: TURN KEY DELIVERY

 Sales and concepts  Steel structure  Mechanical structure  Electrical system  Hydraulic system  Control System  Purchasing  Subcontracting  Welding  Machining  Assembly  Testing and commissioning  Operation  Service

Optimize the complete equipment and proces

BIJEENKOMST MATERIALENKRING METAALUNIE - 18TH SEPT 2013


Thank you for your attention!

TAILOR MADE SOLUTIONS WWW.HUISMANEQUIPMENT.COM


Huisman eric romeijn  

Key Value of Huisman: Innovation

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