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Chain – cable – guarantee! Ask for fully harnessed and preassembled readychains® – increase your cash-flow and profit immediately. The igus® system guarantee also covers components delivered loose. www.readychain.eu

.eu/... ®

igus® GmbH Spicher Str. 1a D-51147 Cologne Tel. +49-(0)2203/9649-800 Fax +49-(0)2203/9649-222 info@igus.de www.igus.eu © 2012 igus® GmbH

®

®

Subject to technical alterations! MAT 0070582.20 Stand 6.2012

The goods leave igus® within 24 hrs. On request we can deliver via express or special delivery. Please inform us about your wishes.

No minimum order

igus® has no minimum order. Just order the amount you need.

From 1 m

Because chainflex® cables are of special high quality only the necessary length should be ordered. We appreciate each order from 1 m. Above orders of 1 m you may plan in 0.5 m steps.

With guarantee

Beyond the legal guarantee we also vouch for wear and tear. Together with you, we define your application‘s parameters. With a guarantee certificate!

Ordering times

From Monday to Friday 7.00 am - 8.00 pm Saturday 8.00 am - 12.00 pm

Hotline

Phone +49-22 03-96 49-800 Fax +49-22 03-96 49-222

Online shop

See www.igus.eu. There you can find our whole product range. Order around the clock.

You have questions?

For questions and more information call us or use our online product finders on www.chainflex.eu

www.chainflex.eu

.eu

/readychain

24 hrs delivery time

®

Certified according to DIN ISO 9001:2008

cables

/9001.2008

.eu...chainflex.cables...6.2012...plastics.for.longer.life...

Online shopping – 24h! www.igus.eu/24

chainflex

.eu/24 ®

®

Ordering and deliveries weekdays from 7.00 am - 8.00 pm, Saturday from 8.00 am - 12.00 pm. No minimum order quantities, no surcharges. 80,000 e-chain® products available ex stock. Prompt delivery. "Service around-the-clock". www.igus.eu Phone: +49-2203-9649-0 Fax: -222

chainflex.cables...6.2012...

www.chainflex.eu

.eu/... ®

plastics...

EU-CF-UM 2012-06 A5_EU-CF-UM 2012-06 A5 07.05.12 16:28 Seite 1


Chain – cable – guarantee! Ask for fully harnessed and preassembled readychains® – increase your cash-flow and profit immediately. The igus® system guarantee also covers components delivered loose. www.readychain.eu

.eu/... ®

igus® GmbH Spicher Str. 1a D-51147 Cologne Tel. +49-(0)2203/9649-800 Fax +49-(0)2203/9649-222 info@igus.de www.igus.eu © 2012 igus® GmbH

®

®

Subject to technical alterations! MAT 0070582.20 Stand 6.2012

The goods leave igus® within 24 hrs. On request we can deliver via express or special delivery. Please inform us about your wishes.

No minimum order

igus® has no minimum order. Just order the amount you need.

From 1 m

Because chainflex® cables are of special high quality only the necessary length should be ordered. We appreciate each order from 1 m. Above orders of 1 m you may plan in 0.5 m steps.

With guarantee

Beyond the legal guarantee we also vouch for wear and tear. Together with you, we define your application‘s parameters. With a guarantee certificate!

Ordering times

From Monday to Friday 7.00 am - 8.00 pm Saturday 8.00 am - 12.00 pm

Hotline

Phone +49-22 03-96 49-800 Fax +49-22 03-96 49-222

Online shop

See www.igus.eu. There you can find our whole product range. Order around the clock.

You have questions?

For questions and more information call us or use our online product finders on www.chainflex.eu

www.chainflex.eu

.eu

/readychain

24 hrs delivery time

®

Certified according to DIN ISO 9001:2008

cables

/9001.2008

.eu...chainflex.cables...6.2012...plastics.for.longer.life...

Online shopping – 24h! www.igus.eu/24

chainflex

.eu/24 ®

®

Ordering and deliveries weekdays from 7.00 am - 8.00 pm, Saturday from 8.00 am - 12.00 pm. No minimum order quantities, no surcharges. 80,000 e-chain® products available ex stock. Prompt delivery. "Service around-the-clock". www.igus.eu Phone: +49-2203-9649-0 Fax: -222

chainflex.cables...6.2012...

www.chainflex.eu

.eu/... ®

plastics...

EU-CF-UM 2012-06 A5_EU-CF-UM 2012-06 A5 07.05.12 16:28 Seite 1


EU-CF-UM 2012-06 A5_EU-CF-UM 2012-06 A5 07.05.12 16:29 Seite 2

chainflex® cable's classification according to the criteria requirements, oil-resistance and travel distance.

Give us your opinion!

Definition of the icons used in the catalogue

Yes, we can! Catalogue improvement. The chainflex® class is composed of 3 parts: Requirements 1 to 7

Travel distance 1 to 4

Requirements

Resistance to oil 1 to 4

Travel distance

To make the choice easier for you, we have classified all chainflex® cables according to the criteria "requirements, oil-resistance and travel distance". The higher the number the better the cable.

Dear costumers,

Example: You are looking for a cable which is suitable for the highest mechanical load. In addition, it should be oil-resistant following DIN EN 50363-10-2. The travel distance should be up to 100 m for freely suspended and gliding applications.

with every new chainflex® catalogue we agonize about how we can do the catalogue easier and better. And we know our catalogue so well that many details are totally clear for us. Then a costumer asks a detailed question and we notice, that it is not said that clear in the catalogue.

You choose from the classification overview (see left page): 1: Flexible cables

1: freely suspended

2: Highly flexible cables

2: freely suspended and gliding up to 50 m

3: Chain-suitable cables without special structure (e.g. stranding in layers) for the use in e-chains®.

3: freely suspended and gliding up to 100 m

4: Cables with special structure for permanent movement in e-chains® for medium requirements and radii from 7.5 x d, speed up to 3 m/s 5: Cables for permanent movement in e-chains® for high-load requirements and radii from 6.8 x d, speed up to 10 m/s 6: Cables for permanent movement in e-chains® for highest load requirements and radii from 5 x d, speed up to 10 m/s 7: Cables for permanent movement in e-chains® for highest load requirements and smallest radii, indoor and outdoor, radii from 4 x d, speed up to 10 m/s and more

4: freely suspended and gliding up to 400 m and more

Resistance to oil

Requirements: Travel distance: Resistance to oil:

6 3 3

This results in the cable's class – here "Class 6.3.3" that you can take out of each product's page.

Rainer Rössel Head of Business Unit chainflex® cables igus® GmbH, Germany

That's why we ask you for your oppinion. What do you like in the catalogue? And more important: What do you like not?

Send us an e-mail to chainflex-katalog@igus.de

Temperature range moved

Temperature range fixed

v max. unsupported/gliding

Torsion

a max.

Travel distance

UV-resistant

Nominal voltage

Testing voltage

Oil

Offshore

Flame-retardant

Silicon-free

Halogen-free

Lead free

Outer jacket

Outer jacket

CFRIP

Inner jacket

Intermediate jacket

Core stranding

Core identification

Conductor

Fibre Cables

Core insulation

Overall shield

Center element

Filling

Element shield

Element jacket

Material

Dimensions

Operating pressure

Vacuum

UL

UL/CSA

CSA

CEI

CE

DESINA

Clean room

NFPA

Toxicity

Gas density

Every comment is welcome - whether it's concerning usability, design, delivery tables, the tests or technical data. Thanks in advance for your cooperation.

1: No resistance to oil 2: Oil-resistant (following DIN EN 50363-4-1) 3: Oil-resistant (following DIN EN 50363-10-2) 4: Oil-resistant (following DIN EN 60811-2-1), bio-oilresistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA)

Best Regards Rainer Rössel Head of Business Unit chainflex® cables igus® GmbH, Germany

In theory the following classes would be possible: lowest "Class 1.1.1", highest "Class 7.4.4"


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:41 Seite 1

chainflex速 lasts or your money back!! igus速 tested!

22

Control Cables

56

Data/Coax Cables

110

Bus Cables

128

Fibre optic cable (FOC)

150

Measuring system cables

160

Servo Cables

186

Power cables/ Pneumatic hoses

202

Twistable cables

232

Special cables

254


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:43 Seite 2

Requirements

Travel distance

Resistance to oil

4

1

2

CF112

6

3

3

CF210.UL

4

1

2

CF113.D

6

3

3

CF170.D

4

1

3

CF27.D

6

3

3

CF180

4

1

3

CF14 CAT5

6

3

4

CFBUS.PUR

4

1

3

CF9.UL

6

4

4

CF111.D

4

1

3

CF10.UL

6

4

4

CF270.UL.D

4

1

4

CF11

6

4

4

CF130.UL

4

2

1

CF12

6

4

4

CF140.UL

4

2

1

CF Koax1

6

4

4

CF240

4

2

2

CFBUS

6

4

4

CF240.PUR

4

2

3

CF11.LC

6

4

4

CFLK

5

1

3

CF11.LC.D

6

4

4

CF THERMO

5

2

3

CF11.D

6

4

4

CF5

5

3

2

CF34.UL.D

6

4

4

CF6

5

3

2

CF35.UL

6

4

4

CF211 (Daten)

5

3

2

CF300.UL.D

6

4

4

CF211 (Mess)

5

3

2

CFPE

6

4

4

CF21.UL

5

3

2

CF310.UL

6

4

4

CF30

5

3

2

CF BRAID

6

4

4

CF31

5

3

2

CF BRAID.C

6

4

4

CF77.UL.D

5

3

3

CF CRANE

6

4

4

CF78.UL

5

3

3

CFLG.2LB

7

3

4

CF 77.UL.D (Robot)

5

3

3

CF9

7

4

4

CF ROBOT9

6

1

3

CF10

7

4

4

CF ROBOT2

6

1

3

CF98

7

4

4

CF ROBOT8

6

1

3

CF99

7

4

4

CF ROBOT4

6

1

3

CFLG.G

7

4

4

CF ROBOT6

6

1

3

CF37.D

7

4

4

CF ROBOT7

6

1

3

CF38

7

4

4

CF ROBOT5

6

1

4

CF330.D

7

4

4

CF ROBOT

6

1

4

CF340

7

4

4

CF2

6

3

3

CF FLAT

7

4

4

CF113

6

3

3

More information

Page 20/21

chainflex® cable

Resistance to oil

CFBUS.PVC

chainflex® cable

Travel distance

Selection chainflex® according to "Class"

Requirements

Selection chainflex® according to "Class"

chainflex® video-/vision-/ bus technology

266

chainflex® network technology

294

chainflex® CF.INI systems for initiators

314

readycable® Harnessed Cables

330

Connectors

452

chainfix Strain Relief Devices

487

readychains® Ready-made energy chain systems®

515

Designing with igus® Data and Schedules

522


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:43 Seite 4

Control cables

Page

Cross section Ø [mm2]

Number of cores

a max. [m/s2]

v max. gliding [m/s]

v max. unsupported [m/s]

Torsion resistant

UV-resistant

Halogen-free

Oil-resistant

Flame-retardant

Approvals and standards

Price index

chainflex types Temperature, fixed from/to [°C]

Temperature, moved from/to [°C]

Minimum bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

chainflex types

®

Minimum bending radius, fixed [factor x d]

®

56 CF130.UL

PVC

CF140.UL

PVC

CF5

PVC

CF6

PVC

CF170.D

PUR

CF180

PUR

CF77.UL.D

PUR

CF78.UL

PUR

CF2

PUR

CF9

TPE

CF10

TPE

CF9.UL

TPE

CF10.UL

TPE

CF98

TPE

CF99

TPE

7,5-10

-5/ +70

5

-20/ +70

3

2

20

2 - 42

0,25 - 6,0

58

7,5-15

-5/ +70

7,5

-20/ +70

3

2

20

3 - 42

0,25 - 2,5

62

6,8-7,5

-5/ +70

4

-20/ +70

10

5

80

2 - 42

0,25 - 2,5

66

6,8-7,5

-5/ +70

4

-20/ +70

10

5

80

2 - 36

0,25 - 2,5

70

7,5-10

-35/ +80

5

-40/ +80

3

2

20

3 - 30

0,50 - 10,0

74

7,5-15

-35/ +80

7,5

-40/ +80

3

2

20

3 - 18

0,50 - 2,5

76

6,8-7,5

-35/ +80

4

-40/ +80

10

5

80

2 - 42

0,25 - 4,0

78

6,8-7,5

-35/ +80

4

-40/ +80

10

5

80

3 - 42

0,50 - 4,0

82

5

-20/ +80

4

-40/ +80

10

5

80

3 - 48

0,14 - 1,5

86

5

-35/ +100

3

-40/ +100

10

6

100

2 - 36

0,14 - 35,0

90

5

-35/ +100

3

-40/ +100

10

6

100

2 - 25

0,14 - 4,0

94

5

-35/ +100

3

-40/ +100

10

6

100

2 - 36

0,25 - 6,0

98

5

-35/ +100

3

-40/ +100

10

6

100

2 - 25

0,25 - 4,0

102

4

-35/ +90

3

-40/ +90

10

6

100

2-8

0,14 - 0,5

106

4

-35/ +90

3

-40/ +90

10

6

100

2-8

0,14 - 0,34 108

These values are based on concrete applications or tests. These values do not represent the limit of what is technically feasible.

chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA following VDMA 24568 with Plantocut 8 S-MB.

Table of contents according to industries Page 550 Table of contents according to part number Page 558

Get online and use all the advantages of www.igus.eu Download the eplan-library for any type of cables www.igus.eu/eplan-download 4

Chain – cable – guarantee! Ask for fully harnessed and preassembled readychains ® – increase your cash-flow and profit immediately. The igus® system guarantee also covers components delivered loose. www.readychain.eu 5


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:43 Seite 6

Data cables – Stranded in layers CF240

Page

Cross section Ø [mm2]

Number of cores

a max. [m/s2]

v max. gliding [m/s]

v max. unsupported [m/s]

Torsion resistant

UV-resistant

Halogen-free

Oil-resistant

Flame-retardant

Approvals and standards

Price index

chainflex types Temperature, fixed from/to [°C]

Temperature, moved from/to [°C]

Minimum bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

chainflex types

®

Minimum bending radius, fixed [factor x d]

®

110 PVC

10-12

-5/ +70

5

-20/ +70

CF240.PUR PUR

10-12

-20/ +80

5

-40/ +80

3

2

20

3 - 24

0,14 - 0,34 112

3

2

20

3 - 18

0,14 - 0,34 114

5

3

50

2 - 28

0,25 - 0,5

116

Data cables – Twisted pair CF211

PVC

7,5

-5/ +70

5

-20/ +70

CF113

PUR

10

-20/ +80

5

-40/ +80

10

5

80

4 - 12

0,25 - 0,5

118

CF11

TPE

6,8

-35/ +100

5

-40/ +100

10

6

100

2 - 36

0,14 - 2,5

120

10

5

80

4 - 12

0,25 - 0,5

122

10

6

100

4 - 28

0,25 - 1,0

124

10

5

100

1-5

Data cables – Twisted pair/Pair shield CF112

PUR

10

-20/ +80

5

-40/ +80

CF12

TPE

10

-35/ +100

5

-40/ +100

CF Koax 1

TPE

10

-35/ +100

7,5

-40/ +100

Data cables – Coax 126

Bus cables

128 CFBUS.PVC PVC

12,5

-5/ +70

7,5

-20/ +70

CFBUS.PUR PUR

12,5

-20/ +70

7,5

-40/ +70

CF BUS

TPE

10-12,5

-35/ +70

5

-40/ +70

CF11.LC

TPE

10

-35/ +70

5

-40/ +70

CF11.LC.D

TPE

10

-35/ +70

5

-40/ +70

CF14 CAT5

TPE

12,5

-35/ +70

7,5

-40/ +70

These values are based on concrete applications or tests. These values do not represent the limit of what is technically feasible.

2

30

2-8

0,15 - 0,5

134

2

30

2-8

0,15 - 0,5

136

10

6

100

2 - 13

0,08 - 1,5

138

10

6

100

2-9

0,25 - 1,0

144

10

6

100

2-6

0,25 - 1,5

146

10

6

100

4 - 10

0,14 - 0,25 148

chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA following VDMA 24568 with Plantocut 8 S-MB.

Table of contents according to industries Page 550 Table of contents according to part number Page 558

6

* New in this catalogue.

7


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:44 Seite 8

Fibre optic cable (FOC)

Page

Cross section Ø [mm2]

Number of cores

a max. [m/s2]

v max. gliding [m/s]

v max. unsupported [m/s]

Torsion resistant

UV-resistant

Halogen-free

Oil-resistant

Flame-retardant

Approvals and standards

Price index

chainflex types Temperature, fixed from/to [°C]

Temperature, moved from/to [°C]

Minimum bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

chainflex types

®

Minimum bending radius, fixed [factor x d]

®

150

CFLK

PUR

12,5

-20/ +70

7,5

-25/ +70

10

5

20

1

980/1000 µm

154

CFLG.LB

TPE

5

-40/ +60

5

-40/ +60

10

6

20

2

50 + 62,5/125

156

CFLG. G

TPE

15

-40/ +60

8,5

-40/ +60

10

6

20

6 - 12

50 + 62,5/125 µm

158

Measuring system cables

160

CF211

PVC

10

-5/ +70

5

-20/ +70

CF111.D

PUR

12

-35/ +100

6

-40/ +100

CF113.D

PUR

10

-20/ +80

5

-40/ +80

CF11.D

TPE

10

-35/ +100

5

-40/ +100

5

3

50

6 - 16

0,14 -1,0

164

30

6 - 16

0,14 - 0,5

170

2

5

3

50

4 - 17

0,14 -1,0

174

10

6

100

4 - 17

0,14 - 1,0

180

Servo cables

186 CF210.UL

PVC

10

-5/ +70

5

-20/ +70

10

CF21.UL

PVC

7,5

-5/ +70

4

-20/ +70

10

CF270.UL.D PUR

10

-20/ +80

5

-40/ +80

10

CF27.D

7,5

-20/ +80

4

-40/ +80

10

PUR

These values are based on concrete applications or tests. These values do not represent the limit of what is technically feasible.

5

5

50

6-8

1,5 - 6 / Pairs 0,75 - 1,5

188

80

6-8

0,75 - 35 / Pairs 0,34 - 1,5

190

50

4-8

0,75 - 35 / Pairs 0,34 - 1,5

194

80

4-8

0,75 - 50 / Pairs 0,34 - 1,5

198

chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA following VDMA 24568 with Plantocut 8 S-MB.

Table of contents according to industries Page 550 Table of contents according to part number Page 558

8

9


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:44 Seite 10

Power cables

Page

Cross section Ø [mm2]

Number of cores

a max. [m/s2]

v max. gliding [m/s]

v max. unsupported [m/s]

Torsion resistant

UV-resistant

Halogen-free

Oil-resistant

Flame-retardant

Approvals and standards

Price index

chainflex types Temperature, fixed from/to [°C]

Temperature, moved from/to [°C]

Minimum bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

chainflex types

®

Minimum bending radius, fixed [factor x d]

®

202 CF30

PVC

7,5

-5/ +70

4

-20/ +70

CF31

PVC

7,5

-5/ +70

4

-20/ +70

CF34.UL.D

TPE

7,5

-35/ +90

4

-40/ +90

CF35.UL

TPE

7,5

-35/ +90

4

-40/ +90

CF37.D

TPE

7,5

-35/ +90

4

-40/ +90

CF38

TPE

7,5

-35/ +90

4

-40/ +90

CF300.UL.D TPE

7,5

-35/ +90

4

-40/ +90

CFPE

TPE

7,5

-35/ +90

4

-40/ +90

CF310.UL

TPE

7,5

-35/ +90

4

-40/ +90

CF330.D

TPE

7,5

-35/ +90

4

-40/ +90

CF340

TPE

7,5

-35/ +90

4

-40/ +90

10

-20/ +80

7,5

-30/ +80

PU

10

-25/ +80

8

-40/ +85

CF Clean AIR PE

10

-25/ +60

8

-30/ +65

CF CRANE igupren

10

5

80

4-5

1,5 - 50

204

10

5

80

4-5

1,5 - 70

206

10

6

80

3-5

1,5 - 50

208

10

6

80

3-4

0,5 - 50

210

10

6

80

3-5

1,5 - 50

212

10

6

80

3-4

0,5 - 50

214

10

6

100

1

4 - 185

216

10

6

100

1

1,5 - 35

218

10

6

100

1

2,5 - 185

220

10

6

100

1

6 - 185

222

10

6

100

1

4 - 185

224

10

6

50

1

25 - 120

226

10

6

50

4 - 16

228

10

6

50

4 - 16

230

Pneumatic hose CF AIR

These values are based on concrete applications or tests. These values do not represent the limit of what is technically feasible.

chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA following VDMA 24568 with Plantocut 8 S-MB.

Table of contents according to industries Page 550 Table of contents according to part number Page 558

10

11


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:45 Seite 12

Twistable cables

Page

Cross section Ø [mm2]

Number of cores

a max. [m/s2]

v max. gliding [m/s]

v max. unsupported [m/s]

Torsion resistant

UV-resistant

Halogen-free

Oil-resistant

Flame-retardant

Approvals and standards

Price index

chainflex types Temperature, fixed from/to [°C]

Temperature, moved from/to [°C]

Minimum bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

chainflex types

®

Minimum bending radius, fixed [factor x d]

®

232 CF ROBOT9 PUR CF77.UL.D

PUR

10

-25/ +80

4

-40/ +80

6,8-7,5

-35/ +80

4

-40/ +80

10 10

5

10

4 - 34

0,25 - 1

236

80

2 - 42

0,25 - 4,0

238

New* CF ROBOT2 PUR

10

-25/ +80

4

-40/ +80

10

10

4 - 18

0,75

242

CF ROBOT8 PUR

10

-20/ +70

7,5

-25/ +70

10

10

2-8

0,14 - 0,35

244

CF ROBOT4 PUR

10

-25/ +80

4

-40/ +80

10

10

6 - 12

0,14 - 0,5

246

CF ROBOT5 TPE

12,5

-20/ +60

7,5

-25/ +60

10

10

2

50 + 62,5/125 µm

248

CF ROBOT6 PUR

10

-25/ +80

4

-40/ +80

10

10

3

10 - 35

250

CF ROBOT7 PUR

10

-25/ +80

4

-40/ +80

10

10

3 - 12

0,25 - 4

250

CF ROBOT

10

-35/ +100

4

-40/ +100

10

10

1

10 - 50

252

TPE

Special cables – Data cables

254

CF THERMO PUR

12,5-15

-20/ +80

5

-40/ +80

2

1

20

10

6

100

2-5

0,23 - 0,5

256

1

2,5 - 4

260

Special cables – Power cables CF FLAT

TPE

5

-35/ +90

4

-40/ +90

CF BRAID

TPE

7,5

-35/ +70

4

-40/ +70

10

6

80

8

2,5

262

7,5

-35/ +70

4

-40/ +70

10

6

80

8

2,5

262

10

-20/ +70

5

-40/ +70

10

6

100

2-8

0,15 - 0,25 264

7,5

-10/ +80

5

-20/ +80

10

50

4-8

0,25 - 0,34 265

CF BRAID.C TPE

Special cables – Bus cables for hanging applications New* CFSP182

PUR

Special cables – Control cables for rail vehicles New* CFSP414

These values are based on concrete applications or tests. These values do not represent the limit of what is technically feasible.

chainflex® types mentioned in the catalogue as “resistant to bio oil“ have been tested by DEA following VDMA 24568 with Plantocut 8 S-MB.

Table of contents according to industries Page 550 Table of contents according to part number Page 558

12

* New in this catalogue.

13


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:46 Seite 14

®

®

®

chainflex readycable Cable type

Video-, vision engineering/bus technology (with camera reference list

Jacket

Page 288)

®

chainflex readycable Page

266

Selection table according to manufacturers

Jacket

Harnessed cables for Drive Technology

Page

330

FireWire

Ready-made cable

TPE

268

Allen Bradley New*

Power-/servo-/brake cable

PVC/PUR/TPE

338

USB

Ready-made cable

TPE

272

B&R

Servo-/resolver-/EnDat cables

PVC/PUR/TPE

338

GigE

Ready-made cable

TPE

276

Baumüller

Servo-/encoder-/pulse encoder-/ PVC/PUR/TPE

338

FOC

Ready-made cable

PUR

278

FOC

Ready-made cable (Robotics)

TPE

282

EtherCAT

PVC/PUR/TPE

341

Coax

Ready-made cable

TPE

284

Berger Lahr

Servo-/resolver cables

PVC/TPE

341

294

Control Techniques

Power-/servo-/encoder cables

PVC/PUR/TPE

341

resolver cable

Beckhoff

Network-/ethernet-/fibre cables (FOC)/fieldbus

Servo-/encoder-/resolver cables/

CFLG.6G

Gradient fibre glass cable, ready-made

TPE

296

Danaher Motion

Power-/servo-/signal cables

PVC/PUR/TPE

343

CFLG.12G

Gradient fibre glass cable, ready-made

TPE

298

ELAU

Servo-/encoder cables

PVC/PUR/TPE

345

CAT5

Ethernet cable, ready-made

PVC/PUR/TPE

300

Fagor

Path measurement cable

TPE

346

CAT5

Ethernet cable, ready-made, L-/T-angle

PVC/PUR/TPE

302

Fanuc

Power-/signal cables

PUR/TPE

346

CAT6

Ethernet cable, ready-made

TPE

306

Heidenhain

Adapter cable

PUR/TPE

347

Profibus

Field bus cable, ready-made

PVC/PUR/TPE

308

Jetter

Power-/servo-/resolver cables

PVC/PUR/TPE

347

314

Lenze

resolver-/decoder-/fan cable

PVC/PUR/TPE

348

Servo-/encoder cables

PVC/PUR/TPE

348

sensor-/fan cable

PVC/PUR/TPE

349

Power-/encoder-/control cable

PVC/PUR/TPE

350

Rexroth

Power-/encoder cables

PVC/PUR/TPE

350

SEW

Power-/servo-/encoder cables

PVC/PUR/TPE

352

Siemens

Power-/servo-/signal cables

PVC/PUR/TPE

353

Stöber

Servo-/encoder cables

PVC/PUR/TPE

354

Initiators CF9 - CF.INI (minimum bending radius 5 x d) Direct line/Connecting cable

TPE

New*

Servo-/encoder-/feedback-/

316

LTi DRiVES

New*

Initiators CF10 - CF.INI (minimum bending radius 5 x d) 360º shielded NUM Direct line/Connecting cable

TPE

Initiators CF98 - CF.INI (minimum bending radius 4 x d) Direct line/Connecting cable

Omron TPE

324

chainflex® cables for actuator/sensor distribution box New*

Direct line/Connecting cable M23

TPE

Power-/servo-/encoder-/

322

328

New*

"Allen Bradley" is a registered trademark of Rockwell Automation Inc, Greater Milwaukee / "B&R" is a registered trademark of Bernecker + Rainer Industrie-Elektronik Ges.mbH, Eggelsberg / "Baumüller" is a registered trademark of Baumüller Nürnberg GmbH, Nürnberg / "Beckhoff" is a registered trademark of Herrn Hans Beckhoff,Verl / "Berger Lahr" is a registered trademark of Schneider Electric Motion Deutschland GmbH & Co.KG, Lahr / "Danaher Motion" is a registered trademark of Danaher Motion Technology LLC, Delaware / "ELAU" is a registered trademark of Elektronik-Automations-AG, Marktheidenfeld / "Fagor" is a registered trademark of FAGOR Electronic Components Inc, New York / "Fanuc" is a registered trademark of Fanuc Ltd., Tokyo/Yamanashi / "Heidenhain" is a registered trademark of Dr. Johannes Heidenhain GmbH,Traunreut / "Jetter" is a registered trademark of Jetter AG, Ludwigsburg / "Lenze" is a registered trademark of Lenze GmbH & Co. KG, Extertal / "Omron" is a registered trademark of Omron Corp., Kyoto / "Rexroth" is a registered trademark of Bosch Rexroth AG, Lohr/ "SEW" is a registered trademark of SEW-EURODRIVE GmbH & Co KG, Bruchsal / "Siemens" is a registered trademark of Siemens AG, München / "Stöber" is a registered trademark of Stöber Antriebstechnik GmbH & Co. KG, Pforzheim

14

* New in this catalogue.

* New in this catalogue.

15


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:46 Seite 16

®

chainflex accessory Connectors

®

Page

452 Test order – test igus®!

453

chainflex

Technical Data and Schedules/user information/contact

Signal connector

454

SERIE B

Power connector

458

SERIE B

Power connector

460

SERIE M17

Signal- and power connector

522

Designing with igus® Cables and Hoses – General rules for cables and hoses in energy chains®

SERIE A

Page

®

524

Cables and Hoses – Separation in energy chains

525

Cables and Hoses – Further information on the separation of cables

526

Electrical Round Cables

527

Electrical Round Cables – Information on assembly and strain relief of electrical round cables

528

Pneumatic hoses

529

461

Data and Schedules SERIE C

Power connector

464

SERIE D

Power connector

466

SERIE S

Power connector

468

Tools, accessories

470

SUB-D

472

Signal connector

Yamaichi Y-CONKIT

476

Glands

478

DIN 47100 colour code/Copper wire dimensions according to Anglo-American AWG numbers

530

Calculation of the copper surcharge

530

Load-Carrying Capacity of Cables

531

Electrotechnical data

532

Chemical resistance

538

Informations The General Conditions

542

User information, Disclaimer, KTG, Product illustrations

542

Technical notes

542

Approbation and Approvals

chainfix Strain Relief

487

544 ®

Configure and order cables online, igus & eplan

548

igus at www.igus.eu

549

According to industries

550

Table of contents according to part number

558

More igus products ®

chainfix strain relief | Parameters | Overview

492

Clamps and stainless steel clamps – for maximum pull forces

546

®

494

Contact igus® C-profiles

500

Tiewrap plates – for universal tiewrap, bolted or clip-on

502

Tiewrap plates, with clip-on connection for the C-profile

504

Clips – high pull forces, plug-in

506

Fax – Customer-specific cables for energy chain systems®

554

Fax – System Planning

555

Fax – Harnessing

556

Fax – Order

557

®

igus worldwide Give us your oppinion – Catalogue improvement

Cover (back) Cover (back)

Strain relief separators - with integrated teeth

508

Definition of the icons used in the catalogue

Nuggets – for top hat rail and C-profile

510

chainflex® cables classification

Blocks – Special strain relief for hoses

511

What does the chainflex® "class"(ification) mean?

readychain®

Cover (ahead) 20

515 igus® readychain® Ready-made energy chain systems

®

16

564

516

17


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:47 Seite 18

How to use the catalog: chainflex® Cables

Jacket material and cable type

Cable name

Cable classes Classifcation of chainflex® cables according to requirements, resistance to oil and travel distance Product designation Designation of the selected chainflex® cable.

Short description Product data and brief description of the selected chainflex® cable.

Application area Description of typical cable applicatons.

Product illustration Description of the chainflex® cable design structure and detailed product illustration. Delivery program Table with part no., number of cores and conductor nominal cross section, copper index and weight.

Technical data Detailed description of the chainflex® cable, practical illustration by means of icons. Including all information, e.g. on temperature ranges, speeds, tensions, a description of the cable design. Order example

Chapter colour Every cable type has its own colour allowing faster catalog browsing.

Example Quicklink

www.igus.eu/en/CF340

Direct link to this product's online catalog: Free CAD-data, pdf files and more.

Approvals/standards

Contact

18

19


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:47 Seite 20

What does the chainflex® "class"(ification) mean? igus® has been supplying cables for permanent movement in e-chains® for more than 20 years now – chainflex® cables, which are quite simply good for one thing: Reliable function. To achieve this, all chainflex® cables in all e-chain® applications have to cope with demanding requirements, e.g. very small bending radii, high cycle rates, compact design spaces, a wide range of chemical influences and dynamic parameters. igus® carries out basic cable qualification tests according to igus® standards at its own Technical Centre and in the testing laboratory. These chainflex® qualification standards include series of tests which then lead to assignment to the respective igus® "class".

1. chainflex standard qualification "Materials" ®

Materials that are to be used for the series production of chainflex® cables must pass a whole series of endurance tests in e-chains® in addition to passing standard cable-specific tests (such as permanent alternate bending tests, ageing, abrasion, media resistance, flame resistance if appropriate etc.). These endurance tests, which can last up to 3 years, are always based on movement tests in and with e-chains®/ echain® materials and include: ®

● Permanent bending tests in e-chains at room temperature and with gliding and freely suspended travel distances. ®

● Permanent bending tests in e-chains at low temperatures and a travel distance of 8 m (at temperatures as low as -40 °C depending on the material) ● Permanent bending tests in e-chains® in different liquid media with a travel distance of approx. 0.5 m. ● Abrasion tests combined with chain materials.

3. chainflex® standard qualification "Approvals"

To make the choice easier for you, we have classified all chainflex® cables according to the criteria "requirements, oil-resistance and travel distance". The higher the number the better the cable.

These series of tests are based on the standards specified by the approval authorities and are carried out according to these specifications.

Example: You are looking for a cable which is suitable for the highest mechanical load. In addition, it should be oil-resistant following DIN EN 50363-10-2. The travel distance should be up to 100 m for freely suspended and gliding applications. You choose from the classification overview:

4. chainflex standard qualification "Production optimisation" ®

Following several years of qualification for the design and materials, the production methods are broken down and defined to machine level for qualification in order to keep the potential production tolerance as tight as possible. Cables are of course also taken systematically and continually from current production and subjected to a batch test. At igus®, the term batch test is used to mean the following: ● Recording and examination of the production parameters of the chainflex® cable.

On the basis of these series of tests, igus® has introduced the new selection and cable qualification system "class" to make it easier for customers to select the cable they require from among almost 1000 moving e-chain® cables. This "class"(ification) allows a fast and straightforward choice of cable for the application on hand.

This results in the cable's class – here "Class 6.3.3", that you can find on each product's page.

The chainflex® class is composed of 3 parts: Requirements 1 to 7

Travel distance 1 to 4

Resistance to oil 1 to 4

Resistance to oil 1: 1: No resistance to oil 2: Oil-resistant (following DIN EN 50363-4-1) 3: Oil-resistant (following DIN EN 50363-10-2) 4: Oil-resistant (following DIN EN 60811-2-1), bio-oil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA)

The "class" describes the load to be expected, the travel distance and the required oil/media resistance. The higher the class, the more complex the design principles and materials used. The lower the class, the more favourably priced are the cables with the same key electric data.

Travel distance 1: Freely suspended 2: Freely suspended and gliding up to 50 m 3: Freely suspended and gliding up to 100 m 4: Freely suspended and gliding up to 400 m and more

These series of tests, which can take between 1-3 years depending on the defined objective (e.g. double strokes), are always based on movement tests in and with e-chains® and include: ● Permanent bending tests in e-chains® at room temperature and with gliding and freely suspended travel distances. The radii are significantly smaller than those later defined in the catalogue.

Requirements 1: Flexible cables 2: Highly flexible cables

● Permanent bending tests in e-chains® with varying temperature curves between -40 °C and +60 °C – depending on design and material – with gliding travel distances and smaller radii than those later defined in the catalogue.

● Permanent torsion tests in triflex® e-chains® with movement programs on 6-axis robots.

6 3 3

● Execution of permanent bending tests in e-chain® test systems over short fast travel distances.

2. chainflex® standard qualification "Design"

● Permanent torsion tests in triflex® e-chains® with ±180 °/m with torsion cables on the torsion test stand, using 1 m triflex® e-chain®.

Requirements: Travel distance: Resistance to oil:

3: Chain-suitable cables without special structure (e.g. stranding in layers) for the use in e-chains®. 4: Cables with special structure for permanent movement in e-chains® for medium requirements and radii from 7.5 x d, speed up to 3 m/s 5: Cables for permanent movement in e-chains® for high-load requirements and radii from 6.8 x d, speed up to 10 m/s igus® has recently significantly expanded its testing laboratory for energy chains® and cables to 1,030 square metres. New standard products and customer-specific energy chains® can now be tested at more than 70 different test stands.

6: Cables for permanent movement in e-chains® for highest load requirements and radii from 5 x d, speed up to 10 m/s 7: Cables for permanent movement in e-chains® for highest load requirements and smallest radii, indoor and outdoor, radii from 4 x d, speed up to 10 m/s and more In theory the following classes would be possible: lowest "Class 1.1.1", highest "Class 7.4.4"

20

21


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:47 Seite 22

®

Fleece

Cores stranded in Layers Extruded, non-tensionproof centre element

Picture 1: Chain-suitable cable stranded Single-wire bundles in layers with short pitch lengths

chainflex ...

lasts or your money back!

The tricks and ingenious features of...

...the chainflex® design and why we feel so confident about this design

From the customer's point of view, a flexible energy supply system only needs to function properly. However, this demand presupposes the perfect operation of all components, including the cables being used in this system. And this is exactly where problems came up in the early 1980s. Due to constantly – and frequently even tremendously – increasing loads resulting from the application of automation technology, guided cables often failed although the energy supply system itself was functioning perfectly. In extreme cases, failures caused by "corkscrews" and core ruptures brought the entire production process to a standstill and resulted in high costs. In order to find a solution to this unsatisfactory situation for its customers, igus® decided to take the initiative. As the first company worldwide, igus® began to develop complete energy chain systems®. chainflex® cables and energy chains® are now being offered as a delivery from a single source and with a system guarantee depending on the application in each case. Based on the increasing know-how gained since 1989 and on the very sophisticated series of tests that have been conducted since then, design principles were and are still being created that help prevent machine downtimes in factories throughout the world today.

Stranding in bundles tried and tested expensively and efficiently millions of times since 1989 Stranding in bundles eliminates these problems by means of its very sophisticated, multiply stranded internal structure. Here, the litz wires are stranded with a special pitch length first and then the resulting cores are stranded into single core bundles. For large cross sections, this is done around a strain relief element. The next step is the renewed stranding of this core bundle around a tension-proof center – a genuine center cord. (see picture 2) Due to this multiple stranding of the cores, all cores change the inner radius and the outer radius of the bent cable several times at identical spacing distances. Pulling and compressing forces balance one another around the high-tensile center cord that gives the stranded structure its necessary inner stability. Accordingly, the stranding remains stable even under maximum bending stress (see picture 3).

How can "corkscrews" be prevented? Center element for high tensile stresses

Highly abrasionPicture 2: resistant, gussetLitz wire and filled extruded core structures jacket of a chainflex® cable Total shield with optimized braiding angle Picture 3: igus® stranding in bundles around center cord Gusset-filled extruded inner jacket

Center element for high tensile stresses 22

Here, the term "corkscrew" does not refer to a useful instrument for wine connoisseurs. Instead, it refers to the permanent deformation of guided, moved cables caused by excessive stressing – which, in most cases, results in core rupture almost immediately afterwards. How does this happen? How can "corkscrews" be prevented? An important factor here – in addition to a sensible design of the total energy chain system® – is the construction of the guided cables. Basically speaking, a clear distinction can be made between cables stranded in bundles and cables stranded in layers (see picture 4).

Properties of stranding in layers Stranding in layers is significantly easier to produce and is therefore offered on the market in so-called "chain-suitable" cables at low cost. But what appears to be tempting at first glance can quickly turn into an expensive mistake when a "corkscrew" immobilizes the system being operated with these cables. How do these problems arise? A look at the cable structure can be quite helpful (see picture 1). In the case of stranding in layers, the cable cores are mostly stranded more or less firmly and relatively long in several layers around a center and are then provided with a jacket extruded to the form of a tube. In the case of shielded cables, the cores are wrapped up with fleece or foils. But what, for example, happens to a similarly structured 12-core cable during normal operation? The bending process compresses, in the movement of the core, the inner radius of the cable and stretches the core in the outer radius. Initially, this works quite well because the elasticity of the material is still sufficient. But very soon, material fatigue causes permanent deformations, and then, due to excursion from the specified paths, the cores make their "own compressing and stretching zones": The corkscrew is created, then followed rather quickly by core ruptures most of the time.

Dictionary of defects Core rupture Failure of electric conductivity due to broken copper wires as a result of subjecting the individual cores to mechanical overload/ tensile load under constant bending stress. In most cases, the causes are incorrect litz wires and/or incorrect stranding pitch directions and lengths.

Insulation damage Short circuits due to damage to the insulation above the conductor. The cause can be material fatigue under constant bending stress or material abrasion within the stranded structure. Single-wire breakage of the conductor or the shield braid result in perforation of the insulation.

Corkscrew What are EMC problems and shield wire breakage? In principle, cable shields must fulfil two tasks: ● Protecting the cables from external interferences ● Shielding any interferences before transmitting them to the outside Both tasks are equally important because faulty signals can cause considerable consequential damage in the system itself as well as in any external systems. Furthermore, this is an especially problematic point due to the fact that incorrect shielding usually cannot be detected from outside, and this is something that makes the trouble-shooting procedure extremely difficult. How can these kinds of problems arise in the first place? Once again, the answer is to be found in the internal structure of the cable itself: Is the shielding designed for the movements of the cable? Although it may be very easy to shield a fixed cable, it is much more difficult to guarantee the permanent shielding of a moving cable. In the case of so-called "chain-suitable" cables, for example, the stranding bond of an intermediate layer is wrapped up with foils or fleeces. This stranding bond is supposed to guarantee the separation between the cores and the shield braid. But something that functions quite well for the fixed installation of cables is often quite insufficient in the case of moving cables. This has to do with the fact that the foils and fleeces do not create a bond between the stranding, shield and jacket and may fall apart under stress. Consequently, the metallic shield then rubs on the insulation of the cores – short circuits are then to be expected.

An externally detectable screw-like deformation of the entire cable due to broken copper wires as the result of subjecting the individual cores to mechanical overload/ tensile load during the bending process. In most cases, the causes are unfavorable superstructure properties (stranding in layers, missing center, loose jackets extruded to the form of a "tube") and subjecting the cables to high bending stress.

Jacket abrasion The jacket is rubbed off down to the stranding or down to the total shield. In most cases, the causes are incorrect selection of materials and/or unfavorable extrusion processes resulting in detrimental surface properties so that abrasion is an unavoidable effect.

Jacket swelling/ jacket breakage Jacket becomes soft and deformed or breaks until the stranding/shield can be seen. The cause can be the incorrect selection of materials with respect to the oils or other chemical substances being used.

Shielding losses/ EMC problems Electromagnetic interferences inside or outside an electric cable. In most cases, the cause is shield wire breakage due to mechanical overload with incorrect shield braid angles. Other causes include loose braids over foils without supporting effects or very open coverings.


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:47 Seite 24

®

chainflex ...

lasts or your money back!

The tricks and ingenious features of...

...the chainflex® design and why we feel so confident about this design

But the production of the shield itself is very time-consuming and cost-intensive and may have been the reason for the use of open braid shields or even simple wire wrappings. The disadvantages are quite obvious: Open shields only possess a limited shielding effect in their moved state – motion and expansion reduce this effect even further. The type of shield is therefore an important point that is not even mentioned in some catalogues.

Gusset-filled extruded jacket

In its up to approx. 70% linearly and approx. 90% optically covered cables, igus® eliminates these weak points by means of an optimized internal structure. In virtually all shielded chainflex® cables, a gusset-filled extruded inner jacket over the stranded structure is therefore used. This "second jacket" fulfils two tasks: ● It holds the stranded structure together and guides the individual cores as in a channel. ● It serves as a firm, round base for a very tight-fitting shield.

Here, not only the material is an important factor but also the production process. In the case of the so-called "chain-suitable" cables, the jackets are usually produced extruded to the form of a tube and therefore do not provide the stranded structure with the necessary support for constant bending processes. The stranded structure can fall apart.

a channel. The special characteristic of this type of production is that the intermediate spaces, which are created between the cores during the stranding process, are completely filled with jacket material by the high extrusion pressure. As a result, the jacket material creates a channel-like guide which allows the cores to carry out a defined longitudinal movement. The jacket also provides a supporting function for the stranding.

The quality bundles of igus® chainflex® cables Therefore, igus is the first manufacturer of energy chain systems to offer the so-called the "gusset-filled extruded" jacket. ®

®

Here, the jacket material is injected between the core stranding powdered with talc and ensures that the stranded structure does not open up and also makes sure that the cores are guided as in

● ● ● ● ● ●

Strain-relieving center Stranding in bundles Gusset-filled extruded inner jacket in shielded cables Enclosed shield braid Optimized shield braiding angle Gusset-filled extruded jacket

Shield wire breakage – and how this can be prevented And even during the production of the shield, there are many things that can be done correctly – or incorrectly. Here, an important parameter is the braiding angle. In the case of "chain-suitable" cables, a tensile load of the shield wires in the outer radius of the cable must usually be taken into account. If an unfavorable braiding angle is to be added, the tensile load increases even further and shield wire breakage is the result. The consequences range from reduced shielding effects right up to short circuits whenever the sharp wire ends penetrate through the fleeces or foils into the cores. Here, a useful tip: If, after the insulation has been stripped off, the shield can be easily pushed back over the jacket, the shield is then usually unsuitable for use in moved flexible energy supply systems! This is a problem that igus® has now solved with its direct approach:

Jacket breakage at (36x0.142) after only 900.000 to-and-fro cycles with a bending factor of 7.8 x d

● The shield braiding angle determined in long-term tests efficiently neutralizes the tensile forces and is therefore highly suitable for energy chains®. ● Due to the stable inner jacket, the shield cannot wander uncontrolled. ● The shield itself has a torsion protection effect on the stranded structure.

7 basic rules for a good cable 1. Strain-relieving center Clear space is created in the center of a cable according to the number of cores and the cross section of each cable. This center should be filled, as far as possible, with a genuine center cord (and not, as frequently the case, with fillers or dummy cores consisting of waste materials). These measures will then efficiently protect the stranded structure situated above and prevent the stranding from wandering into the middle of the cable.

2. Litz wire structure With respect to the selection of litz wires, the maximum flexibility has proved to be the best solution. Although very flexible conductors can be made using very thin individual wires, these conductors tend toward extreme formation of kinks. Long-term series of tests provided the result of a shielded combination of single-wire diameter, pitch length and pitch direction as the best bending-resistant solution.

3. Core insulation Jacket abrasion/ jacket breakage Whereas defects in the internal structure are hardly detectable on the outside, jacket problems strike the eye immediately. The jacket is the first protection for the complicated internal structure. This is why broken, worn and swollen jackets are a serious quality defect. To prevent this problem, the igus® customer can select among 7 acket materials to adapt his energy chain® cables to suit the conditions of the respective environment.

The insulation materials must be made so that they do not stick to one another within the cable. Furthermore, the insulation is also required to support the stranded individual wires of the conductor. Accordingly, only the highestquality, high-pressure-extruded PVC or TPE materials that have proved their tested reliability in millions of core kilometers are then used in energy chain® applications.

4. Stranding The stranded structure must be stranded around a stable, tension-proof center with an optimized short pitch length.

24

However, due to the insulating materials being used, this stranded structure should still be defined in mobile form within the stranding. Starting from a quantity of 12 cores, however, the method of stranding in bundles should be applied.

5. Inner jacket A gusset-filled extruded inner jacket must be used instead of inexpensive fleeces, fillers or accessory fillers. This measure ensures that the stranded structure is efficiently guided in longitudinal direction. Moreover, the stranded structure cannot fall apart or wander off.

6. Shielding The total shield should be made tight using an optimized shield braiding angle over an extruded inner jacket. Loose open braids or wrapped stranding reduce the EMC protection considerably and can fail very quickly due to shield wire breakage. A tight total braid shield also has a torsion protection effect on the stranded structure.

7. Outer jacket The material-optimized outer jacket can fulfil many different requirements: From UV-resistant to low-temperature-flexible, and from oil-resistant to cost-optimized. But these outer jackets must have one thing in common: A jacket material must be highly abrasion-resistant but not be allowed to stick to anything. It must be flexible but also provide a supporting function. In any case, the jacket should also be extruded under pressure (gusset-filled). 25


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:48 Seite 26

®

Sectional views through

the igus cable types

Detailed structure of igus® control, data, servo and motor

cables

chainflex® control cable, unshielded Individual bundles with optimized pitch length and pitch direction

chainflex® FOC gradient fibre cable Supporting braid made of glass-yarn-stranded GRP rods

Center element for high tensile stresses

Gel-filled fibre sheath FOC fibres

Single-wire diameter optimized for energy chains®

Highly abrasion-resistant, gusset-filled extruded jacket

chainflex® control cable, shielded Total shield with optimized braiding angle (covering approx. 70% linear, approx. 90% optical) Gusset-filled extruded inner jacket supports stranding Center element for high tensile stresses Tension-proof center element in individual bundles Pressure extruded jacket

chainflex® data/ sensor cable, shielded Stranded elements with optimized pitch length and pitch direction Gusset-filled extruded inner jacket supports stranding Center element for high tensile stresses

Highly abrasion-resistant TPE jacket

Integrated torsion protection

chainflex® servo cable, shielded Total shield with optimized braiding angle (covering approx. 70% linear, approx. 90% optical) Optimized single-wire diameter Center element for high tensile stresses Gusset-filled extruded inner jacket Stranding with optimized pitch length and pitch direction Pair braid shield over optimized stranded core pair Highly abrasion-resistant pressure extruded jacket

chainflex® power cable, shielded Total shield with optimized braiding angle (covering approx. 70% linear, approx. 90% optical) Gusset-filled extruded inner jacket Center element for high tensile stresses

Pair braid shield Optimized single-wire diameter Total shield with optimized braiding angle (covering approx. 70% linear, approx. 90% optical) 26

Pressure extruded jacket

Stranding with optimized pitch length and pitch direction Highly abrasion-resistant pressure extruded jacket

27


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chainflex are the special cables for energy ® chain systems – tested, tested, tested and tested. ®

Partial view of igus® experimental laboratory – testing, testing, testing of chainflex® cables

Purpose of every chainflex cable

®

More sensitive applications with high clock cycle numbers, velocities and accelerations as well as sophisticated environmental conditions call for, especially in the field of energy management, tried-and-tested systems that are functionally efficient for a long period of time. EMC safety and the fulfillment of standards and directives such as UL, CSA, VDE, Interbus and Profibus are a necessary requirement today. After all, your automation system is supposed to function correctly non-stop and worldwide even on a low-cost basis. That’s the igus® mission.

No contradiction: Good cables cost less.

number of double strokes

Testing of a chainflex® CF5: 7 x 1 in "short" and "long" distances of travel compared with other cables. CF5 with 4,3 x d bending radius "Short Travel" "Long Travel"

Quick availability throughout the world is a significant purchase

* Cables OK, test abandoned.

criterion. Advantages of our cables: successful tests, presence in more than 40 countries around the world and deliverability ex warehouse. This saves time, money, storage capacity and applies to each one of our 950 cable types which you can order without any minimum quantity purchases or surcharges. Which further advantages can be included is something that depends on your specific conditions of use.

number of double strokes

Testing of a chainflex® CF5: 25 x 1 in "short" and "long" distances of travel compared with other cables. CF5 with 4,3 x d bending radius "Short Travel" "Long Travel"

igus tested ®

* Cables OK, test abandoned.

As a manufacturer of energy chains® and special energy chain® cables, igus® uses the possibility of testing many different types of chains and cables on a practice-oriented basis. At the company-own technical training center in Cologne, numerous series of tests are carried out on a parallel basis under the most difficult conditions. At the present time, there are more than 35 test setups with their test results being summarized in databases. This extensive, current data pool provides precise, reliable information on the actual service life and is also the basis of new product developments at the company. The test data for energy chains® and cables, but also for readymade systems, are, however, described in such detailed form that igus ® confirms a functional guarantee for its energy chain systems®. 28

29


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Example 1: tested, tested, tested! Servo cable structure

Comparison between the igus ® solution with the gusset-filled internal jacket and the fleece version with fillers Here, the servo cables are highly flexible motor connection cables with a complete copper shield and an integrated, shielded pair of control cores. This cable type was selected due to the fact that here the problematic case of an outof-round braid form due to the different core cross sections is a significant factor and that the various bending behaviors of the production methods are therefore emphasized. n Sample A: CF27.100.10.02.01.D (igus® GmbH)

Conductor

(4x10 mm2) + (2x1,0 mm2) n Sample B: experimental

core insulation sheath made of TPE

(4x10 mm2) + (2x1,0 mm2)

fleece polyester foil ● ●● ●● ●● ●●● ● ●● ●● ●●● ● ●●

●● ● ●●● ● ●●●● ●●● ● ●●●● ●●

●●● ●●●● ●●●● ●●●● ●●●● ●●

●●● ●●●● ●●●● ●●●● ●●●● ●●

aluminum-coated polyester foil

Both cables are provided with identical nominal cross sections and insulation materials. Cable A is equipped with an internal jacket and cable B with a fleece taping and fillers. The experimental production (sample B) already shows the formation of a corkscrew after 145.000 double strokes. In the case of a cable, the so-called corkscrew refers to a wave-shaped deformation like the one that can be seen in the following picture on sample B.

shield center filler Inner jacket made of TPE-E

Sample B with fleece and filler experimental production 4x10+(2x1,0) C

30

The purpose of the test is to determine the advantages of the more expensive internal jacket in shielded servo cables versus the less expensive fleece taping with fillers. In the case of flexible shielded cables, the shield is usually separated from the composite core structure. On the one hand, this is done in order to achieve a rounder braid form and, on the other hand, the friction of the core insulation sheath against the braided shield structure is prevented due to the separation of the cores and shield. This can be achieved with an internal jacket or a fleece taping which is wrapped around the composite core structure. The internal jacket is more sophisticated and is therefore more expensive to produce. Following the twisting process, the composite core structure must run through the extruder in which the internal jacket is then put on. In contrast to this method, the fleece tape can be put on between the twisting point and the reeling-up device during the twisting process and therefore does not require an own work operation.

Sample A with internal jacket igus® chainflex® CF27.100.10.02.01.D

Product information CF27.D Page 198

Whereas, in the case of cable A, the internal jacket fills up the gussets and a round braid structure is created as a result, cable B requires fillers in the gussets. Like the core, the fillers also consist of filbrated polyethylene. They are easy to compress and are therefore hardly capable of taking over any supporting effects. Whereas the internal jacket, which is made of TPE, and the cable A center, which consists of cordage, hold the cores in a defined position, the cores of cable B are able to move about uncontrolled. During the bending process, a core has detached itself from the composite braid structure and has been shifted in the inner bending radius with respect to the center and on the outer bending radius with respect to the jacket. This results in corkscrew-type deformations that repeat themselves periodically with the pitch length.

Assessment Despite the extremely low bending factor of 4,76, no signs of wear can be detected in sample A (CF27.100.10.02.01.D) even after 5 million double strokes. Sample B, on the other hand, with its fillers and fleece taping succumbs to a corkscrew formation already after 145.000 double strokes. Accordingly, the result therefore justifies the extra expenditure of the cable with the gusset-filled internal jacket.

5.000.000

Number of double strokes

external jacket made of TPE-E

5.000.000

4.000.000 3.000.000 2.000.000 1.000.000 750.000 500.000 250.000

145.000

100.000 50.000 0

Sample B

Sample A

Sample A: CF27.100.10.02.01.D

Sample B: experimental production 31


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Example 2: tested, tested, tested! Technical Data Properties CAT5

MHz

0

10

20

30

40

50

60

70

80

90

100

0 -5 -10 -15

Alteration of the electrical transmission properties of a CAT5 cable when subjected to an application of stress with the minimum bending radius

-20 -25

max. norm value new condition

-30

according to 332.269 double strokes according to 686.767 double strokes

High transmission rates of up to 100 Mbit/s place high demands on the cable structure and its materials. The use of the cables in energy chains速 subjects these materials to additional stress and results in long-lasting alterations of the electrical properties. A CF 14.02.04.02.CAT5 cable was selected as a cable to be inspected for high transmission rates. Even when subjected to an application of stress with the minimum bending radius, the cable must also be able to meet the electrical requirements of the IEC 61156-6 standard. In the case of the CF14.02.04.02.CAT5 cable, four pairs of cores are stranded with one another, with each core pair possessing a nominal cross section of 0,25 mm2. The conductor consists of bare copper wires and is surrounded by an insulation sheath consisting of foamed PE.

The following items were inspected: n Characteristic wave impedance of single pairs n Single-pair attenuation n Return loss of single pairs n Near-end crosstalk attenuation of

according to 1.561.281 double strokes

-35 dB/100 m

Attenuation The maximum values of the individual attenuation for each pair of cores are specified for the corresponding nominal characteristic wave impedance in dB/100m in the DIN IEC 61156-6 standard. Accordingly, the cables are subdivided into several categories according to the transmission frequency planned to be used. For the cable being inspected, transmission frequencies of up to 100 MHz are planned to be used, which corresponds to the category 5e.

single pairs versus one another

Test result The test is to be carried out in order to determine whether the limit values of the IEC standard are complied with by the cable after being subjected to bending stress.

The attenuation, as a measure of the reduction of the transmitted electrical energy of a signal on the cable, remains, even after more than 1,5 million double strokes, below the specified limit value while being subjected to the application of stress of the minimum bending radius. The characteristic electrical transmission quantities such as characteristic wave impedance, return loss and near-end crosstalk are fulfilled so that, despite applications of high mechanical stress, the electrical values of the IEC standard are complied with for a cable of the category 5.

Product information CF14 CAT5 Page 148 32

33


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Example 3: tested, tested, tested! “Millions of double strokes” in an energy chain Profibus cables in permanentlymoving industrial use For users, it is hard to get an overview of the cable market. Competition between cable suppliers is intensifying and manufacturers are outshining one another in their promises to “guarantee service life for cables used in energy chains”. Catalogues claim ten million - or even as many as 50 million - double strokes when it comes to the service life of cables used in applications involving movement. On taking a closer look at figures claimed, one must ask how testing was done, or how realistic tests carried out actually were (for example length of travel, test radii, etc.) in order to be able to provide such a guarantee. Even information stating that cables are tested in accordance with VDE (Association of German electrical engineers) 0472, Part 603, test method H, is not helpful when it comes to determining the service life of a cable in energy chains, since the roller testing stand cannot provide any conclusive results and there is no VDE test for special cables in energy chains.

Differences in service life At the beginning of 2002, a test to determine the service life of profibus cables in a real application was commissioned in igus’ test laboratory. The aim was to examine any differences in the service life of igus’ CFBUS.001 chainflex® cable and another market leading profibus cable. The parameters required for the test were selected on the basis of data contained in the competitor’s catalogue: Catalogue details

Cross section Guaranteed lifetime Bending radius Diameter Catalogue details

Test item “A” Twin-core profibus cable

Test item “B” igus® chainflex® CFBUS.001

(2 x AWG24)C

(2 x 0,25 mm2)C

Min. 4,0 Mio. Cycles To be determined in a test > = 60 mm

85 mm

8,0 mm

8,5 mm

Issue 2002

Issue 2002

Test parameters according to catalogue data of the competition A gliding application was chosen as a suitable test structure since profibus cable systems are usually used here because of their data integrity, particularly over long lengths of travel and long transmission distances.

Structure and materials

Number of double strokes

The main reason for the major differences in service life is the differing structural parameters of test item “A“ and test item “B“ (CFBUS.001), as well as the different materials used for producing the cables. The conductor insulation of the bus comprised of a foam material for all the test items. The electrical assets of this material ensured better transmission properties were achieved. A disadvantage of this material, however, was its weakness under reverse stresses. The forces which affect the bus pair should be absorbed by the element sheathing in order to alleviate the mechanical stress of the conductor insulation.

Highly-elastic element sheathing For this reason, test item “B“ (igus®) was provided with a mechanically superior, extruded TPE inner, or element, gapfilling sheathing, in order to protect the bus pair against mechanical influences during the bending procedure. The element sheathing must be highly elastic. A mechanically inferior element sheathing made of inexpensive filling material only serves to make the bus pair round, just like frequently used fillers or banding. It is not able to protect the buses from the high degree of mechanical stress present in the chain. Tensile and compression forces which occur mainly influence those parts of the cable core in which there is a break in the element sheathing. Test parameters Distance of travel:

S = 5,0 m

Speed, approx.:

V = 3,5 m/s

Acceleration, approx.:

a = 7,5 m/s

Radius, approx.:

55 mm

2

The sheathing of test item ”B“ (CFBUS.001) is on the one hand characterized by a mechanically superior, gusset-filled TPE element jacket, which mechanically relieves the bus pair, fixes the cores in a defined position and bends. The sheathing of test item ”B“ (CFBUS.001) is on the one hand characterized by a mechanically superior, gusset-filled TPE element jacket,

Test item “A”

CFBUS.001, Test item “B”

which mechanically relieves the bus pair, fixes the cores in a defined position and bends. The extremely short pitch of the core strands and special cable also ensure that no great tensile or compression force has an effect on a long length of core.

UL and CSA approval chainflex® CFBUS cables are now also available for all standard field bus systems, complete with UL and CSA approval and DESINA compliance. The highly abrasion-resistant, flameretardant TPE outer jacket is extruded onto the fully braided shield with an adjusted twisted angle in order to provide the cable with additional stability. The bus elements braided with a particularly short strand pitch are protected by means of a gap-filling, extruded TPE inner jacket. The bus parameters required are fulfilled by means of a choice of coordinated insulating materials and production procedures. As with all chainflex® cables, the new standard field bus cables of the CFBUS series are now available ex stock, without any cutting costs or extra charges for small quantities.

Product information CFBUS Page 138

In order to be able to carry out non-destructive testing and hence achieve a large number of bending cycles in a short period of time, a genuine profibus transmission path was erected. In a PC at the fixed end of the test chain there was a profibus master insert card. A connection to a profibus slave was located on the moving end. This enabled the transmission rate to be determined with the help of a diagnosis program. Any data packets which might have been transmitted incorrectly could be indicated. The highest-possible transmission rate of 12 megabits/s was set.

The fundamental test, which commenced at the beginning of 2002 and is still in progress today, showed that only a relatively low number of cycles (420.000) resulted in the total failure of test item “A“, which, according to the competitor’s catalogue, should have functioned safely for at least 4.0 million cycles. Thus the real lifetime reaches only about 10% of the stated catalogue value.

Picture: Sliding application as the basis of the test structure

34

On the other hand test item “B“, the CFBUS.001, is still undergoing testing without any faulty data transmissions. So far, it has accomplished more than 14.0 million cycles.

Position of the broken element jacket

Position of the broken core insulation Fig. 3: A mechanically low-quality element jacket can’t protect the bus pair against the high mechanical loads inside the energy chain®.

35


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Example 4: tested, tested, tested! CF98 with < 4xd!

Test 1: Inspection of four different cable designs Four different cable constuctions has been analyzed: Test item A – conductor with special conductor alloy Test item B – conductor same as test item A, but in copper Test item C – conductor in braided structure Test item D – conductor in stranded construction This long-term inspection, which was carried out over a period of 2 years, provided the following results:

Test set-up: Horizontal, short distance of travel

For users of very small energy supply chains with mostly very narrow bending radiuses, the question for a suitable cable for very high stroke numbers has come up frequently in the past.

Test parameters

At bending radiuses of less than 5xd, copper quickly reaches its physical limits, which necessitated the search for suitable substitute conductor materials or for fundamentally different conductor superstructures.

Distance of travel:

S = 0,8 m

Speed, approx.:

V = 1,5 m/s

Acceleration, approx.:

a = 0,5 m/s2

Radius, approx.:

18 mm

Test 2:

Number of double strokes

Test item A 47.434.277 450.000 Test item B 638.000 Test item C Test item D 2.350.000

Cross d [mm] section

Testradius

7x0,20

5,8

3,1xd = 18

7x0,20

5,6

3,2xd = 18

7x0,25

7,3

2,5xd = 18

7x0,25

7,3

2,5xd = 18

Two different cable designs were tested, whereby different core numbers and cross-sections were selected in comparison with test 1: Test item A – conductor with special conductor alloy Test item B – conductor in copper In this case, test item B was manufactured completely identical to test item A except for the conductor material. The test showed that not a single case of wire breakage could be detected for test item A even after 28 million double strokes. Test item B, however, only achieved approx. 1,4 million double strokes before complete destruction of the conductor was determined. This test also demonstrates that the alloy concept clearly surpasses the life of the copper conductor by more than 19 times and achieves these extraordinary results in the mechanically critical area of very small cross-sections! Number of double strokes

Test item A 28.267.000 Test item B 1.450.000

Number of double strokes

Cross d [mm] section

Testradius

2x0,14

3,9

4,6xd = 18

2x0,14

2,9

6,2xd = 18

Number of double strokes

Many series of tests with a variety of conductor superstructures and materials were performed in order to find out how cables must be manufactured in order to be able to endure several millions of bending operations in e-chains®, even at bending radiuses of less than 4xd.

Testradius

Test item A 3,1xd

Test item B 3,2xd

Test item C 2,5xd

Test item D 2,5xd Testradius

Test item A 4,6xd

Test item B 6,2xd

Conductivity of alloys

Be nd ing rad ius =

4x

d

However, the outstanding mechanical properties of this alloy have to do with a reduced conductivity versus copper, which can be compensated by means of slightly increased cross-sections. This means that the cross-sections mentioned in the catalog meet the electrically defined cross-sections defined using the conductivity value. The conductor diameter of the alloyed conductor increases slightly compared to the conductor diameter of a copper conductor. This compromise results in a 10% greater external diameter for the CF98 series versus a comparable CF9 type, although the service life differences to be expected between the CF98 versus the CF9 speak for themselves and increase by a multiple factor in comparison with other so-called chain-suitable cables.

Product information CF98 Page 106 36

As in the case of the CF9 series, further characteristics of the chainflex® CF98 include the highly abrasion-resistant, gusset-filled extruded TPE outer jacket, the oil resistance and the UV resistance as well as the absence of any PVC and halogen compounds. Especially in areas of application that only possess minimum construction space but also demand a large number of strokes, the igus® cable offers an increased degree of operational safety and efficiency. Areas of application are available in the semiconductor and component parts industry, in the automation sector as well as in the automotive and bank sector. New possibilities of application can also be found in automatic doors for motor vehicles and trains as well as in automatic food and selfservice machines and in the packaging industry. 37


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Plastic fibre-optic cables in energy chains®

Figure 2: Course of the increase in attenuation as a function of the number of cycles. Increase in attenuation as a function of the number n of travel movements

Course of the increase in attenuation as a function of the tensile force

A in dB

A in dB

Example 5: tested! Dispersion and attenuation

Figure 1 represents test results for a chainflex®-cable with 6 fibre-optic cables. The length of the test sample is 1m and the maximum tensile load 250 N.

Force F in N Number of cycle's n x 100.000

Plastic fibre-optic cables have been introduced for data transmission in industrial applications due to their excellent interference-proof properties against electro-magnetic fields and further advantages such as the possibility of reducing dimensions and weights. The application as flexible link lines particularly in energy supply chains places high demands on plastic fibre-optic cables. The most important characteristic values of a fibre-optic cable are dispersion and attenuation. Dispersion is the term used to describe the scattering of the travel time of the signal in the fibre-optic cable. In plastic fibre-optic cables this is essentially caused by the mode dispersion, which arises from the different travel times of individual light beams. Dispersion determines important transmission properties such as bandwidth, cut-off frequency or maximum bit rate. Significant changes in dispersion could not be ascertained in any of the investigations carried out. The industrial application of igus® chainflex®-cabes with plastic fibre-optic cables in supply chains for example is therefore unproblematic with regard to changes in dispersion. The second important characteristic property, attenuation, determines the maximum possible length of a transmission path. The attenuation of a plastic fibre, like that of the glass fibre, is also strongly dependent on the wavelength of the light used. For this reason all the investigations were carried out with a wavelength of 660 nm. Depending on the output of the transmitter and the sensitivity of the receiver the operator has a certain "attenuation budget" available for the complete transmission path including all junction and transition regions. This attenuation budget (typical value approx. 20dB) must not be exceeded if a secure transmission of the data is to be guaranteed. For this reason it is of great interest to the user to know whether and to what extent increases in attenuation are to be expected for his particular application so that these can be taken into account in the compilation of his own attenuation budget. In addition to continuous bending stress, which is typical for operation in an energy supply, further mechanical stresses that can occur during installation or operation must be taken into account. Thus, for example, relatively large tensile forces can occur when integrating the line into an energy supply. The fixing of the cables at the ends of the energy chain using cable clamps leads to permanent transverse loads. The test of the behaviour under transverse load is carried out following DIN VDE 0472, Part 223. Since the cable clamps only exercise pressure in an area covering a few centimetres, increases in attenuation are relatively low. Attenuation under tensile load depends to a great extent of course on the composition of the line. Cabes with integrated copper conductors or strain relief elements do not reveal a noticeable increase in attenuation until very much greater tensile forces are applied than is the case with pure fibre-optic cables. 38

The tensile forces required to integrate fibre-optic cables in energy chains® are usually much lower than 250 N. The increase in attenuation was 0,17 dB at maximum tensile force and disappeared completely after the tensile load was released. Thus no effect on attenuation should be expected. In the case of plastic fibre-optic cables that are bent very often, as is the case in applications with energy chains®, then further influencing factors such as material fatigue, dulling of the materials, micro-cracks right through to complete fibre fracture must be feared, and their influence on attenuation can only be investigated in extensive practical tests such as those carried out by igus®.

The excellent test results, shown in part here, of the chainflex® -cabes must not be taken for granted, as investigations of fibre-optic cables from other manufacturers showed, some of which even failed with complete breaks in the fibres. The investigations revealed that chainflex® fibre-optic cables are not influenced in their function by mechanical loads such as tensile, transverse or bending stresses in energy chains®. Therefore they are perfectly suitable for use in the sometimes rough industrial environments for the interference-proof transfer of information between drive and control elements of machines. Bibliography: [1] Plastic fibre-optic cables for flexible Energy supply systems: Bernfried Späth, Frank Blase

Product information FOC Page 278 39


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Example 6: tested! Selection from test results

Example 7: tested! EMC tests

Since 1989, we have been working on the development of electrical cables.

The "electromagnetic compatibility" of chainflex® cables

Back then, many of our customers lost their faith in the solution with energy supply systems because the cables being used frequently failed. Core breakage, "corkscrews", jacket wear and breakage of the shields were substantial reasons for these failures. Our chainflex® product range was then created from this situation of emergency. And due to the fact that we knew very little about cables at that time, we had only one choice: Testing, testing, testing, testing, testing.

Accordingly, we have since been making use of a firm principle: We almost always test our cables with a bending radius that is 30-50% less than the bending radius we mention in our catalog. We guarantee the quality requirement specified for our own products based on the production-process-accompanying sample tests that are carried out with at least 1 million reverse bending processes. During the subsequent inspection of the cable, this cable must be completely intact and, especially, none of the single wires must be broken. Newly developed types undergo considerably longer reverse bending processes in energy chains® before a new chainflex® series is released.

Extensive database Today, we have recourse to an extensive database with detailed information on the service life of our chainflex® cables which makes it possible for us to give you the information you need for your application.

The subject of "electromagnetic compatibility (EMC)" is becoming increasingly important. For one thing, this is due to a increase in the electromagnetic interference fields in the long-distance range caused in particular by modern telecommunications and communication technology as well as in the local range caused by energy technology.

On the other hand, the requirements for data transmission are also increasing. The signals are becoming more susceptible to interference and the electromagnetic environmental influencing factors more diverse. This can be especially problematic for the coupling between cables which, as is frequently the case in energy-conducting chains, are conducted on a parallel basis over a certain distance. A heavycurrent cable with interference acts as a producer of an electromagnetic interference field which, in turn, acts upon another cable, normally a signal cable, and then causes cableconducted interference there. Already several years ago, we therefore introduced electrical cables with fibre-optic cables made of glass that are also capable of being subjected to the mechanical stress in energy chains®. Even the chainflex® cables with conventional copper conductors were tested with respect to their electromagnetic compatibility in an extensive, application-oriented test program. An asynchronous motor, for example, was therefore connected via an unshielded heavy-current cable (chainflex® CF30) to a frequency converter. This frequency converter with pulse width modulation becomes the generator of new spectral shares never existing previously in the primary or secondary networks. On a parallel basis with this heavy-current, chainflex® cables were also kept available for digital signal transmission in energy chains®. Especially good results can be achieved here by the chainflex® CF12 cable which was specifically designed according to the EMC aspect. This cable possesses twisted-pair cores, the pairs of which are provided with a copper shield, as well as a total shield made of a steel braid in addition. Interference over a broad frequency range can therefore be effectively prevented as a result. The capacitive as well as the inductive coupling was also tested. In the case of the selected test conditions, it was determined that, even when the energy cables and signal cable touch one another over a longer distance, error-free data transmission is possible if a shielded chainflex® cable is used and this shield is grounded on both sides. In addition, tests were carried out in accordance with the existing standards on electromagnetic compatibility. These standards provide a general basis for determining the operating behavior of electrical devices that are repeatedly exposed to electrical interference. They were not introduced specifically for cables. In particular, tests with the "burst generator" were carried out. Here, fast transient interference signals are generated in pulse groups that simulate switching processes in particular. Such processes occur, e.g. during the interruption of inductive loads or during the bouncing of relay contacts. Here, too, the shielded chainflex® cables have proved their reliability.

Selection of test results from the igus®-own technical training center in Cologne for the year 2000. 40

Product information CF12 Page 124 41


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Example 8: tested, tested! Fibre optic cables – run 76.000 km Go 76.000 km or 1,5 times round the world with chainflex® fibre optic cables. Users of data transmission systems (bus systems) with high data rates or long transmission lengths or even heavy EMC loads are relying on fibre optic cables more and more often. Many users today, however, are not conscious of the fact that the advantages that apply for fibre optic cables in general are even greater when chainflex® fibre optic cables are used in e-chains®. Data transmission systems on a copper basis usually have two basic disadvantages. 1. The maximum transmission lengths are greatly restricted by the transmission systems (between 5 and 50 m cable length depending on system and transmission frequency). 2. The copper-based cables used in moving energy supplies usually show an increase in attenuation values after some time at high cycle rates, which in turn have a negative effect on the maximum ranges. The case is completely different with data transmission or bus system-independent fibre optic cables made of glass. As well as being suitable for any transmission/bus system (providing the right converters are used), they have the following advantageous properties: 1. The transmission lengths are not restricted by the data transmission systems used and are – depending on the type of fibre optic cable used – several hundred metres long.

Test parameters: Test cable:

igus® chainflex® CFLG.2HG.MF.50/125

Number of fibres:

2

Type of fibre:

Gradient fibre 50/125µm

Connector:

2 x ST Connector

Travel:

2m

Length of cable:

3m

Energy supply:

igus® e-chain® series 15.015.100.0

Test radius:

11 x d

Product information CFLG.2H Page 150

The lightwave length considered here is 850 nm.

Increase in attenuation as a function of the number of individual strokes

Attenuation in [dB]

2. With chainflex® fibre optic cables, the increases in attenuation even at very high cycle rates in e-chains® are so low that the values are almost non-measurable, and most of the attenuation is to be found near the plug. The question of how greatly the attenuation behaviour of an igus® chainflex® fibre optic cable changes has been examined using the following test set-up, which had not been concluded as the catalogue went to press (in 4/08).

Taking into consideration that ST plugs have a mean insertion attenuation of 0,3 dB and a maximum insertion attenuation of 0,5 dB, the increase in attenuation of approx. 0,1-0,15 dB after more than 30 million movements in the e-chain® is absolutely negligible. Thus the cable has covered more than 76.000 km during the test.

Number of individual strokes in [MioH] Maximum permissible attenuation

43


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:50 Seite 44

Example 9: tested! Fast images Fast images in industrial applications: USB, FireWire The rising resolution and sampling rates of modern digital visual display systems are also inevitably accompanied by the rapid increase in the data quantities to be transmitted. Fast bus systems which find application for similar data quantities vailable in the consumer sector were taken from the industry particularly for this purpose.

Here the typical representatives are bus systems such as FireWire (1394a and 1394b), USB (2.0), as well as Gigabit Ethernet or CameraLink. All these bus systems need special cables, which are offered in the consumer sector by numerous manufacturers at knocked-down prices. Many of these frequently preassembled cables are developed and manufactured only for static laying or minor mechanical stressing. Costly production losses would be inescapable, if such cables were used in industrial applications with all the known parameters such as chemicals, electro-magnetic and mechanical load, etc. These are not only "genuine" downtimes such as wire breakage or short circuits of the litz wires, but errors can be noticed gradually through alteration of the capacitive features with a reduction of the possible transmission rates and increased dampening. The use of substandard materials and a deficient mechanical structure in fibre optic cables can lead to murkiness of the fibres and thus also to reduced data rates. A genuine troubleshooting in bus cables is possible only with very expensive equipment and lots of time. Depending on the position of the damage, the errors may also occur only sporadically during operation and cannot be found once the facility stops. The good experiences in thousands of applications with classic field bus systems, e.g. Profibus, Interbus, DeviceNet, etc., and the desire of many customers for comparable cables also for the above-mentioned high-speed bus systems led igus® to develop an own cable series, among others, with the following cable types: n CFBUS.055 for FireWire 1394a n CFBUS.065 and CFBUS.066 USB 2.0

In the industrial environment, it is not only the electrical and mechanical features that play a role, but also the resistance to a great variety of media such as oils, coolants or the like. The seasoned outer jacket material TPE has already proved its durability in many thousands of applications in other igus® cables.

Several industrial cameras traversed on a fast linear motor at a speed of 2 m/s, an acceleration of 5 m/s and a travel of 600 mm, while the bus cables moved continuously in the used e-chainsystems®.

All cables are subject to ample tests in the igus® laboratory; as there is no existing conclusive test procedure, the igus® engineers chose a very pragmatic method.

Test rig:

Stranded strain relief elements

Gel-filled, armored fibre sheath

n CFLG.2HG.MF. Fibre optic cable series for bus-

10 m CFBUS.055 FireWire (1394a) tested in an e-chain® of the B10.015.125 series with over 6 million movements with a FireWire 1394a camera. 10 m CFBUS.066 (USB 2.0) tested in an e-chain® of the B10.015.100 series with over 3,5 million movements with a USB 2.0 camera. 10 m CFLG.2HG.MF.50/125 tested in an e-chain® of the B10.015.075 series with over 3 million movements with a Fire-Wire 1394b camera with optical output.

independent, long transmission stretches The main focus in the development was on mechanically stable cable designs in order to grant the capacitive, inductive and optical features over a high number of cycles.

44

Product information Page 266

In the mechanical structure of the shields as well, a long service life was aimed at by material selection and special manufacturing processes.

Gusset-filled extruded PUR jacket

Despite the long cable lengths, particularly in USB and FireWire, no adverse effects on the picture quality could be determined even according to this stroke rate. This non-scientific, but practice-oriented test distinctly proves the industrial capability of these high-speed bus cables.

Cross section "chainflex®" fibre optic cable from igus®.

This test is not complete and is continuing.

45


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:51 Seite 46

Example 10: tested! Light in the cold Light in the cold – igus® gradient fibre glass cable in the deep freeze test In the safe transmission of large amounts of data in bus systems at high speeds over long distances, the igus® gradient fibre glass cable of the type CFLG.G has already become a standard in numerous applications in cranes. Insensitivity to electro-magnetic load and resistance to hard environmental influences enable the application together with energy supply cables in very long travels.

Varied and extreme temperature curves thereby served for the simulation of environmental influences, particularly when the temperature plunged during downtimes from plus degrees to -40 °C in the shortest time and the motion was restarted afterward. Under these application conditions, the dampening of the cable also should not rise above 3 dB at 850 nm wave length. After one million double strokes, which correspond to an operational performance of about 7000 kilometres, the maximum dampening is reached and still remains significantly below 3 dB. The measurements highlighted in the diagram reveal that distinct variations in temperature combined with the constant movement in the e-chain® have only minor effects on the dampening of the CFLG.6G.TC cable. The noticeable high initial dampening is attributed to the plugs used and also reflects the reality here because, in practice, 90 % of the cables used in automation are pluggable fibre optic cables.

Product information CFLG.G Page 158

The test with the igus® cable makes it quite clear that only realistic and absolutely very expensive tests can fetch clarity about the service life of cables.

What happens in crane facilities in regions with extremely low temperatures? Does the maximum possible cable length of several hundred metres reduce through increase in dampening at low temperatures, or does the cable break in extreme applications, for example at -40 °C?

As no precise statement about this topic could be found in relevant technical journals, and as little was known particularly about the thermal features of the gel, igus®, as part of its philosophy, undertook own tests to determine the reliable specifications for applications in e-chainsystems®. For this task, the igus® test laboratory was equipped with a freezer that can generate constant temperatures of -40 °C and a test facility was mounted for long travels up to 7 m for a speed of 1,6 m/s and an acceleration up to 6 m/s. The igus® gradient fibre glass cable CFLG.6G.50/125.TC was tested. The cable was tested with a length of about 15 m as loop in an igus® e-chainsystem® 3500.125.200.0 with a radius of 200 mm. 46

Fibre no. 1, direction 1

Dampening in [dB] at 850 nm

The sensitive glass fibres are conducted in a gel-filled hollow space. How does the gel behave in highly dynamic conditions and what happens in restarts after long downtimes?

Dampening of the fibres 1-6 of the CFLG.6G.50/125.T cable in two directions

Fibre no. 2, direction 1 Fibre no. 3, direction 1 Fibre no. 4, direction 1 Fibre no. 5, direction 1 Fibre no. 6, direction 1 Fibre no. 1, direction 2 Fibre no. 2, direction 2 Fibre no. 3, direction 2 Fibre no. 4, direction 2 Fibre no. 5, direction 2 Fibre no. 6, direction 2

Temperature in °C (number of double strokes)

after 5 days after 5 days at rest at rest BEFORE AFTER restart restart

47


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:51 Seite 48

Example 11: tested! Completely turned chainflex® cables for e-chainsystem® are designed for application in linear movements and their efficiency has been proved a million times. But industrial applications and their necessary motion sequences become increasingly complex, so that special cables are more and more required for torsional movements. The service life of the most differing constructions are yet harder to calculate for torsion applications, as no fixed sizes such as radii, travels or the like, are defined. Shielded cables however are very difficult in torsion applications. Braided shields are generally braided in the opposite direction. Whether a cable maintains the torsional demands is very strongly dependent on the application and type of installation.

In torsional movements the shield litz wires are therefore drawn in one winding direction, and the other turned in the other winding direction. The woven arrangement and the entailing constriction of each winding direction lead to a quick breakage of the shield from the resulting expansion of the shield litz wires.

The new igus® development of a twistable, shielded singlecore cable picks up on this point and ensures, due to its special design and understucture of the shield, that no forces at all or that only the smallest possible forces act on the shield wire. As the described test clearly shows, massive service life extension can, for example, be determined when compared to a CF310.250.01. Test rig: The new cable CF ROBOT was tested at the igus® laboratory on a specially developed rig for torsion test. The torsion angle thereby amounts to ±270° for a total cable length of about 2,5 m (tested in different versions of the triflex® R).

Picture 1: damaged overall shield sample of the braid version after 250.000 movements.

Fitted for the test were: n 3 CF ROBOT cables 037 n 3 cables of the series CF310.250.01.UL n 3 cables of the series CF310.250.01

The detail inspection of the shield braid shows distinct damage on the shield wires.

The analyzed samples (Picture 2) of the CF ROBOT (so far samples were taken after 250.000, 1,5 million and 3 million movements). 037 show no damage in the area of the cable or the overall shield even at above 3 million torsional movements of ± 270°.

Unshielded cables, particularly all bundle-stranded chainflex® types, could be successfully used in many torsion applications.

Picture 2: The CF ROBOT shows absolutely no damage after more than 3 million movements.

The detailed analyses (Picture 3) of the shield wires, buffer fibres, PTFE film and the cable show no apparent wear outs. The test is carried out further to determine the maximum service life of the cable.

igus® test lab: The cables were tested in movements of ± 270°.

The initial test sample of the CF310 with braided shield and the CF ROBOT were taken after 250.000 movements with a torsion angle of ± 270°.

At igus®, the emphasis is not only on technology but also on beautifully designed products. The TRC and TRE series both received the iF-Design-Award. 48

Product information CF ROBOT Page 234

The analyses (cable taken apart) were undertaken in three part areas respectively of the cable length. In the sample illustrated in Picture 1, distinct damage to the overall shield are noticeable in the upper third of the cable taken apart.

Picture 3: detail pictures of the CF ROBOT after more than 3.0 million movements of ±270°.

49


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:52 Seite 50

Example 12: tested, tested, tested! Service life comparision Regular production inspections increase the operational reliability of machines. In addition to tests performed in the igus® in-house laboratory, where new superstructural parts, materials, and customer requirements are constantly being inspected, igus® also performs production-accompanying inspections. Next to batch tests, which immediately reveal any productionrelated defects and provide the user with maximum reliability, long-term inspections are performed again and again. These long-term inspections, which can take up to four years – and emphasize the effort and expenditure required for such series of systematic tests – are necessary if the constantly growing market demands are to be met.

This also applies to the long-term inspection of the chainflex® servo cable families CF21.UL and CF27.D. These servo cables, which are based on a modular system and only differ in their inner and outer jacket materials in terms of production details, were tested for more than 2,5 years at a radius of 100 mm, a travel distance of approx. 8 m, an acceleration of approx. 6 m/s2, and a velocity of approx. 3,5 m/s.

CF21.UL: overall stranding including the outer jacket without damage

CF27.D: overall stranding including the outer jacket without damage

CF21.40.10.02.01.UL: after more than 10 million bending movements, no shield wire breakages

CF27.40.10.02.01.D: after more than 10 million bending movements, no shield wire breakages

A core number / cross-section combination which is widely accepted in the field of mechanical engineering but also results in failures due to the extremely asymmetric setup in the case of many normal – so-called chain-suitable – cable superstructural parts was deliberately selected.

The test items, CF21.40.10.02.01.UL (4x4 mm2 + 2x1,0 mm2), and CF27.40.10.02.01.D (4x4 mm2 + 2x1,0 mm2), which were constantly monitored electrically during the test phase, were tested in continuous operation in a real chain-equipped system. Result: After more than 10 million individual strokes, the cables were disassembled into their individual parts and inspected. As can also be seen in the section photos, it was not possible to determine any wire breakages on the individual conductors or any changes on the insulations. Only slight traces of abrasion on the outer jacket – which cannot result in any limitation of functions – also show that the cable has completed a large number of strokes. Summary: The design philosophy, with gusset-filled extruded inner jacket and pressure-extruded outer jacket, clearly shows the long service life and definite advantages of these cables versus the commonly used cables most of which are designed with fillers and tapes.

50

Deliberately non-conforming chain filling in order to simulate a real application.

Product information CF21.UL Page 190 CF27.D Page 198

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Example 13: tested live! Container crane at 50 m travel distance In the crane engineering industry, energy supply systems prove their technical and economic strengths more and more frequently. Flexibility, variability, and space-saving installation are only a few of the most important criteria. An important building block of an energy supply system has to do with the cables. Here, users expect a high degree of operational reliability. In the chainflex® laboratory, igus® cables undergo constant tests which can be used to obtain important information on the service life of a cable and to derive improvements for the future structural design of the cable. However, the situation becomes very exciting if you get the rare opportunity to remove cables from their real, tough applications and can inspect them.

Current inspection The chainflex® cable CF9.60.05 has been used in container cranes for many years; in the case presented here with a total travel distance of approx. 47 m. An inspection contract commissioned by the owner-operator was to present a performance balance sheet after more than 40.000 chain kilometres and determine the date from which the next preventive maintenance work for the other equipment should be taken into account. Following the removal of the CF9.60.05, inspections were performed with the following objectives: 1. outer jacket, abrasion behaviour, other damage; 2. overall stranding, insulation behaviour of the individual cores; 3. litz wire structural design, number of any possibly individual broken wires which might be an indication of an early failure of the entire cable.

The energy chain system® was filled with many different igus® chainflex® cables, e.g. the CF9.60.05 Result regarding 1: No or only barely measurable traces of abrasion could be detected on the highly abrasion-resistant TPE outer jacket. This means that a failure due to abrasion or jacket breakage despite extreme environmental factors (temperature differences, UV irradiation, etc.) is not to be expected. Result regarding 2: The overall stranding structure showed – due to the gussetfilled extruded outer jacket – no indications of fatigue and had not changed in its pitch length. Due to the large share of talc, no abrasion was determined between the TPE-insulated cores. The high-voltage tests also did not show any age-related changes.

An igus® energy supply system with an approx. length of 26 m in a stainless steel trough with middle band support.

Result regarding 3: The cable was opened all the way to the copper conductor in the most stressed section of the radius. Here too, after more than 40.000 km, the inspection of the individual wires also showed no fatigue breakages which would indicate an early failure of the cable. To sum up, it can be said that this cable, which was used in a real crane application in the second trolley of an STS crane, is still completely intact even after more than 40.000 km and that preventive repair work is not required.

An igus® energy supply system with a length of approx. 26 m in a stainless steel trough with middle band support.

52

Product information CF9 Page 90

The individual elements of the CF9 from the cable piece dissected for the test setup.

A close-up of the completely intact copper conductor. The inspection performed over the entire length shows that the conductor is still completely intact and does have any individual wire breakages.

53


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Example 14: tested! Comparison of sheathing materials in different oils

Example 15: tested! Completely twisted, take two.

For years now, specially developed tests tailored to the individual requirements of igus® customers have been used to obtain more meaningful results than would be conceivable if standard tests were used. The relatively generalised terms such as "oil-resistant" or "coolant-resistant" are little help in making the right selection in terms of sheathing material to be used for an application with oil, lubricant or coolant influence.

The "torsion-resistant" requirement for cables for energy chains is not new, but is seldom defined exactly. So how is a statement such as "This cable is torsion-resistant up to ±180 °!" to be evaluated? This makes it all the more important to be able to deliver comparable and meaningful test results.

Alongside the generally applicable tests according to e.g. DIN EN 60811-2-1 and IEC 60811-1-1, "everyday application conditions" are simulated as realistically as possible in a test set-up specially matching our customers' requirements. Thus, for example, the test samples are mounted in an energy chain that moves into an "oil bath" and then back out of it again. There is direct and alternating contact between the outer sheath and the medium to be tested and the air surrounding the energy chain or cable – just as in a real application. After a test duration to be freely chosen or defined according to igus® standard, the test samples can be tested in terms of changes in material characteristics e.g. by comparing material strength, elongation at tear and swelling with the values noted before the test started.

This way, customers do not only get a statement referring to the different resistance of the various materials. In contrast to the material ageing otherwise common following the above-mentioned standards, an estimation of service life in the e-chain® application is also possible. If the test samples – such as the external cables depicted – do not achieve the prescribed test duration, we advise against use in the respective application.

In order to satisfy this requirement, the "torsion test bench" was developed according to igus® standard. Here, various cable types are twisted to a prescribed cable length of 1 metre, which also corresponds to the distance between the fixed points. The degree of torsion can be freely chosen, and is defined individually according to the requirement made on the test specimen, whereby the test standard is ±180 °. After a prescribed number of double strokes or a negative electrical or mechanical test result, the respective test specimen is dissected, and the type and position of any damage can be determined exactly. The first chainflex® CF ROBOT types were developed to series maturity on the basis of this igus® standard test.

Product information CFROBOT Page 234

Cracks in the outer sheathing of materials from competitors caused by the "use of oil" in e-chains®. The "torsion test bench" especially developed according to the igus® standard. 54

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-5/ +70

6,8-7,5

-5/ +70

7,5-10

2

20

58

3

2

20

62

10

5

80

66

10

5

80

70

-35/ +80

3

2

20

74

7,5-15

-35/ +80

3

2

20

76

6,8-7,5

-35/ +80

10

5

80

78

6,8-7,5

-35/ +80

10

5

80

82

5

-20/ +80

10

5

80

86

5

-35/ +100

10

6

100

90

5

-35/ +100

10

6

100

94

5

-35/ +100

10

6

100

98

5

-35/ +100

10

6

100

102

4

-35/ +90

10

6

100

106

4

-35/ +90

10

6

100

108

Oil-resistant

3

Approvals and standards

Page

6,8-7,5

a max. [m/s2]

-5/ +70

v max. [m/s] gliding

7,5-15

v max. [m/s] unsupported

Temperatur moved from/to [°C] -5/ +70

Torsion resistant

Minimum bending radius, moved [factor x d] 7,5-10

Shield

Jacket

chainflex type chainflex® cable

Control cables

®

Control cables CF130.UL

PVC

CF140.UL

PVC

CF5

PVC

CF6

PVC

CF170.D

PUR

CF180

PUR

CF77.UL.D

PUR

CF78.UL

PUR

CF2

PUR

CF9

TPE

CF10

TPE

CF9.UL

TPE

CF10.UL

TPE

CF98

TPE

CF99

TPE

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EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 58

CF130.UL PVC 7,5-10xd

PVC Control cable CF130.UL

Class 4.2.1 (4 medium load requirements

● for medium load requirements ● PVC outer jacket ● flame-retardant

Conductor Core insulation

2 travel distance up to 50 m 1 no oil-resistance)

UL/CSA

Style 10493 and 20200, 300 V, 60 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

CF130.UL PVC 7,5-10xd

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture.

Typical application area Core stranding

Core identification

Outer jacket

T/R moved

T/R fixed

Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow Low-adhesion mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 5). Colour: Silver gray (similar to RAL 7001) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 7,5 x d with < 10 m travel distance, minimum bending radius 10 x d with ≥ 10 m travel distance. -20 °C to +70 °C, minimum bending radius 5 x d

● ● ● ● ●

for medium load requirements without influence of oil preferably indoor applications especially for freely suspended travel distances, but also for gliding applications up to 50 m Wood/stone processing, packaging industry, supply system, handling, adjusting equipment

v max. 3 m/s, 2 m/s unsupported/gliding a max. 20 m/s2 Travel distance Torsion Nominal voltage

Freely suspended travel distances, but also for gliding applications up to 50 m, Class 2 ± 90 °, with 1 m cable length

Testing voltage

Number of cores < 12: 300/500 V Number of cores < 12 (0,25-0,34): 300/300 V Number of cores ≥ 12: 300/300 V (following DIN VDE 0245). 2000 V (following DIN VDE 0281-2).

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

Image exemplary.

.

eplan download, configurator

www.igus.eu/en/CF130

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® CF130.UL for woodworking. e-chain®: E4/light

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

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CF130.UL PVC 7,5-10xd

PVC Control cable CF130.UL

Class 4.2.1 (4 medium load requirements

2 travel distance up to 50 m 1 no oil-resistance)

CF130.UL PVC 7,5-10xd

Image exemplary.

Delivery program Part No. CF130.02.03.UL CF130.02.04.UL CF130.02.06.UL CF130.02.07.UL CF130.02.12.UL CF130.02.20.UL CF130.02.25.UL CF130.02.30.UL CF130.03.02.UL CF130.03.05.UL CF130.05.02.UL CF130.05.03.UL CF130.05.04.UL CF130.05.05.UL CF130.05.07.UL CF130.05.12.UL CF130.05.18.UL CF130.05.25.UL CF130.07.02.UL CF130.07.03.UL CF130.07.04.UL CF130.07.05.UL CF130.07.07.UL CF130.07.12.UL CF130.07.18.UL CF130.07.25.UL CF130.07.36.UL(1) CF130.07.42.UL(1) CF130.10.02.UL CF130.10.03.UL CF130.10.04.UL CF130.10.05.UL CF130.10.07.UL CF130.10.12.UL CF130.10.18.UL CF130.10.25.UL

Number of cores and conductor nominal cross section [mm2] 3 x 0,25 4 x 0,25 6 x 0,25 7 x 0,25 12 x 0,25 20 x 0,25 25 x 0,25 30 x 0,25 2 x 0,34 5 x 0,34 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75 2 x 1,0 3 G 1,0 4 G 1,0 5 G 1,0 7 G 1,0 12 G 1,0 18 G 1,0 25 G 1,0

External diameter approx. [mm] 4,5 5,5 6,0 6,5 8,5 10,5 11,5 12,5 4,5 5,5 5,5 6,0 6,5 7,0 8,0 9,5 12,0 13,5 6,0 6,5 7,0 7,5 8,5 10,5 13,0 15,5 19,0 20,5 6,0 7,0 7,5 8,0 9,0 11,5 14,0 17,0

Copper index [kg/km] 8 10 15 18 31 49 63 72 7 17 10 14 19 24 34 55 90 126 15 22 29 36 50 81 121 167 284 331 19 29 39 48 68 108 161 224

Weight [kg/km]

Delivery program Part No.

24 37 47 45 94 143 151 185 33 48 40 55 60 65 100 116 158 222 50 60 80 90 130 149 214 303 521 598 50 75 90 110 170 185 263 371

CF130.15.02.UL CF130.15.03.UL CF130.15.04.UL CF130.15.05.UL CF130.15.07.UL(17) CF130.15.12.UL CF130.15.18.UL CF130.15.25.UL CF130.15.36.UL(1) CF130.15.42.UL(1) CF130.25.03.UL CF130.25.04.UL CF130.25.07.UL(17) CF130.25.12.UL CF130.40.03.UL CF130.60.04.UL CF130.60.05.UL

External diameter approx. [mm] 7,5 7,0 8,0 8,5 10,5 13,0 16,5 19,5 23,5 25,5 8,5 9,5 13,0 16,0 11,0 13,5 15,0

Copper index [kg/km] 29 44 58 72 101 162 242 350 567 662 72 96 168 265 115 230 288

Weight [kg/km] 70 90 120 140 210 263 386 541 875 1017 116 180 350 406 200 360 418

New* New*

(17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

Order example: CF130.05.02.UL – in your desired length (0,5 m steps) CF130.UL chainflex series .05 Code nominal cross section .02 Number of cores ®

Please use www.chainflex.eu/en/CF130 for your online order. New* New*

(1) Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

950 types from stock no cutting costs ... 60

Number of cores and conductor nominal cross section [mm2] 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5 42 G 1,5 3 G 2,5 4 G 2,5 7 G 2,5 12 G 2,5 3 G 4,0 4 G 6,0 5 G 6,0

(for up to 10 cuts of the same type)

Available from stock. Delivery in 24h or today!* *Delivery time means time until shipping of goods.

eplan download, configurator

www.igus.eu/en/CF130

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

61


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CF140.UL PVC 7,5-15xd

PVC Control cable CF140.UL ● ● ● ●

Class 4.2.1 (4 medium load requirements

for medium load requirements PVC outer jacket shielded flame-retardant

Conductor Core insulation Core stranding

Core identification

Inner jacket Overall shield Outer jacket

T/R moved

T/R fixed

Silicon-free

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture. Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow PVC mixture adapted to suit the requirements in energy chains®.

2 travel distance up to 50 m 1 no oil-resistance)

UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10493 and 20200, 300 V, 60 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

CF140.UL PVC 7,5-15xd

Typical application area ● ● ● ● ●

for medium load requirements without influence of oil preferably indoor applications especially for freely suspended travel distances, but also for gliding applications up to 50 m Wood/stone processing, packaging industry, supply system, handling, adjusting equipment

Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 5). Colour: Silver gray (similar to RAL 7001) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 7,5 x d with < 10 m travel distance, minimum bending radius 15 x d with ≥ 10 m travel distance. -20 °C to +70 °C, minimum bending radius 7,5 x d

v max. 3 m/s, 2 m/s unsupported/gliding a max. 20 m/s2 Travel distance

Testing voltage

Freely suspended travel distances, but also for gliding applications up to 50 m, Class 2 Number of cores < 12: 300/500 V Number of cores < 12 (0,25-0,34): 300/300 V Number of cores ≥ 12: 300/300 V (following DIN VDE 0245). 2000 V (following DIN VDE 0281-2).

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Image exemplary.

Nominal voltage

eplan download, configurator

www.igus.eu/en/CF140

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® CF140.UL for automatic feeder units. e-chain®: easychain®

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

63


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 64

CF140.UL PVC 7,5-15xd

PVC Control cable CF140.UL

Class 4.2.1 (4 medium load requirements

2 travel distance up to 50 m 1 no oil-resistance)

CF140.UL PVC 7,5-15xd

Image exemplary.

Delivery program Part No. CF140.02.12.UL CF140.03.05.UL CF140.05.03.UL CF140.05.05.UL CF140.05.18.UL CF140.05.36.UL CF140.07.03.UL CF140.07.04.UL CF140.07.05.UL CF140.07.07.UL CF140.07.12.UL CF140.07.18.UL CF140.07.25.UL CF140.07.36.UL CF140.07.42.UL(1) CF140.10.02.UL CF140.10.03.UL CF140.10.04.UL CF140.10.05.UL CF140.10.07.UL CF140.10.12.UL CF140.10.18.UL CF140.10.25.UL CF140.15.03.UL CF140.15.04.UL CF140.15.05.UL CF140.15.07.UL CF140.15.12.UL CF140.15.18.UL CF140.15.25.UL CF140.15.36.UL(1) CF140.15.42.UL(1) CF140.25.03.UL CF140.25.04.UL

Number of cores and conductor nominal cross section [mm2] (12 x 0,25)C (5 x 0,34)C (3 G 0,5)C (5 G 0,5)C (18 G 0,5)C (36 G 0,5)C (3 G 0,75)C (4 G 0,75)C (5 G 0,75)C (7 G 0,75)C (12 G 0,75)C (18 G 0,75)C (25 G 0,75)C (36 G 0,75)C (42 G 0,75)C (2 x 1,0)C (3 G 1,0)C (4 G 1,0)C (5 G 1,0)C (7 G 1,0)C (12 G 1,0)C (18 G 1,0)C (25 G 1,0)C (3 G 1,5)C (4 G 1,5)C (5 G 1,5)C (7 G 1,5)C (12 G 1,5)C (18 G 1,5)C (25 G 1,5)C (36 G 1,5)C (42 G 1,5)C (3 G 2,5)C (4 G 2,5)C

External diameter approx. [mm] 10,0 8,0 8,0 9,0 13,5 20,0 8,5 9,0 9,0 10,5 13,0 15,0 17,5 21,5 24,0 7,5 8,5 9,5 10,0 11,5 13,5 16,5 18,5 9,5 10,0 11,0 12,5 15,0 18,5 22,0 26,5 29,5 10,5 12,0

Copper index [kg/km] 69 42 37 52 130 273 48 57 66 84 130 179 256 397 444 33 44 55 77 107 162 227 322 69 89 105 135 215 339 480 683 803 98 174

Order example: CF140.10.04.UL – in your desired length (0,5 m steps) CF140.UL chainflex series .10 Code nominal cross section .04 Number of cores

Weight [kg/km] 111 80 87 130 232 493 90 130 150 170 220 289 414 726 792 84 130 150 170 200 243 407 481 150 180 220 260 407 467 703 1137 1345 171 250

®

Please use www.chainflex.eu/en/CF140 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

New* New*

New* New*

(1) Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

eplan download, configurator

950 types from stock no cutting costs ... 64

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... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

65


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 66

CF5 PVC 6,8-7,5xd

PVC Control cable CF5 ● ● ● ●

Class 5.3.2 (5 high load requirements

for high load requirements PVC outer jacket oil-resistant flame-retardant

Strip cables 50% faster!

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

NFPA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). < 0,5 mm2: Style 10492 and 2570, 600 V, 80 °C ≥ 0,5 mm2: Style 11113 and 2570, 600 V, 80 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2, material/cable tested by IPA according to ISO standard 14644-1

UL/CSA Conductor Core insulation

Core stranding

Core identification

Outer jacket

CFRIP T/R moved

T/R fixed

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Cores < 0,5 mm2: Mechanically high-quality PP mixture. Cores ≥ 0,5 mm²: Mechanically high-quality PVC mixture (following DIN VDE 0207 Part 4). Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Moss green (similar to RAL 6005) Strip cables 50% faster! The tear strip is in the outer jacket. Video www.igus.eu/en/CFRIP -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 6,8 x d with < 10 m travel distance, minimum bending radius 7,5 x d with ≥ 10 m travel distance. -20 °C to +70 °C, minimum bending radius 4 x d

3 travel distance up to 100 m 2 oil-resistant)

CF5 PVC 6,8-7,5xd

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes

Image exemplary.

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance

Freely suspended and gliding travel distances up to 100 m, Class 3

Torsion

± 90 °, with 1 m cable length

UV-resistant

Medium

Nominal voltage

300/500 V (following DIN VDE 0245).

eplan download, configurator

www.igus.eu/en/CF5

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® CF5/CF6 for shelf control units: long travel in the longitudinal axis. e-chain®: Serie E4/00 with igus® guide trough out of steel

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

67


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 68

CF5 PVC 6,8-7,5xd

PVC Control cable CF5

Class 5.3.2 (5 high load requirements

3 travel distance up to 100 m 2 oil-resistant)

CF5 PVC 6,8-7,5xd

Strip cables 50% faster!

Image exemplary.

Delivery program Part No. CF5.02.36 CF5.03.15 CF5.03.18 CF5.03.25 CF5.05.02 CF5.05.03 CF5.05.05 CF5.05.07 CF5.05.12 CF5.05.18 CF5.05.25 CF5.05.30 CF5.07.03 CF5.07.04 CF5.07.05 CF5.07.07 CF5.07.12 CF5.07.18 CF5.07.25 CF5.07.36 CF5.07.42 CF5.10.03 CF5.10.04 CF5.10.05 CF5.10.07 CF5.10.12 CF5.10.18 CF5.10.25 CF5.15.03 CF5.15.04 CF5.15.05 CF5.15.07(17) CF5.15.12 CF5.15.18 CF5.15.25 CF5.15.36

Number of cores and conductor nominal cross section [mm2] 36 x 0,25 15 x 0,34 18 x 0,34 25 x 0,34 2 x 0,5 3 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 30 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 36 G 0,75 42 G 0,75 3 G 1,0 4 G 1,0 5 G 1,0 7 G 1,0 12 G 1,0 18 G 1,0 25 G 1,0 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5

External diameter approx. [mm] 15,0 10,5 11,5 13,5 6,0 6,0 7,0 8,0 11,0 12,5 16,5 17,5 6,5 7,0 7,5 9,0 12,5 15,0 17,5 22,0 23,5 6,5 7,0 9,0 9,5 13,5 16,5 19,5 7,5 7,5 8,5 10,5 15,0 19,0 21,5 26,0

Copper index [kg/km] 95 52 64 88 10 15 24 34 58 86 121 144 22 29 36 50 86 130 181 259 302 29 39 48 68 116 173 241 44 58 72 101 173 260 361 518

Weight [kg/km] 275 135 175 235 34 42 72 77 158 230 310 402 63 72 85 108 240 322 432 564 610 62 85 100 145 260 450 590 95 120 170 220 320 550 810 980

(17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

950 types from stock no cutting costs ... 68

(for up to 10 cuts of the same type)

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5

CF5.25.04 CF5.25.05 CF5.25.07(17) CF5.25.12 CF5.25.18 CF5.25.25

External diameter approx. [mm] 11,5 12,5 14,5 23,5 27,5 32,5

Copper index [kg/km] 96 120 168 288 432 600

Weight [kg/km] 200 250 340 667 970 1366

(17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF5.07.03 – in your desired length (0,5 m steps) CF5 chainflex series .07 Code nominal cross section .03 Number of cores ®

Please use www.chainflex.eu/en/CF5 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

eplan download, configurator

www.igus.eu/en/CF5

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

69


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 70

CF6 PVC 6,8-7,5xd

PVC Control cable CF6 ● ● ● ● ●

for high load requirements PVC outer jacket shielded oil-resistant flame-retardant

Class 5.3.2 (5 high load requirements Strip cables 50% faster!

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

NFPA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). < 0,5 mm2: Style 10492 and 2570, 600 V, 80 °C ≥ 0,5 mm2: Style 11113 and 2570, 600 V, 80 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

UL/CSA Conductor Core insulation

Core stranding

Core identification

Inner jacket Overall shield Outer jacket

CFRIP T/R moved

T/R fixed

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Cores < 0,5 mm2: Mechanically high-quality PP mixture. Cores ≥ 0,5 mm²: Mechanically high-quality PVC mixture (following DIN VDE 0207 Part 4). Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow PVC mixture adapted to suit the requirements in energy chains®. Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Moss green (similar to RAL 6005) Strip cables 50% faster! The tear strip is in the outer jacket. Video www.igus.eu/en/CFRIP -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 6,8 x d with < 10 m travel distance, minimum bending radius 7,5 x d with ≥ 10 m travel distance. -20 °C to +70 °C, minimum bending radius 4 x d

3 travel distance up to 100 m 2 oil-resistant)

CF6 PVC 6,8-7,5xd

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2

Image exemplary.

Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 Medium

Nominal voltage

300/500 V (following DIN VDE 0245).

eplan download, configurator

www.igus.eu/en/CF6

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® CF5 and CF6 control cable (green) as well as CF211 measuring system cable (grey) in a screwing station of a motor factory. e-chain®: System E4/00 with chainfix Clip Strain Relief Devices

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

71


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 72

CF6 PVC 6,8-7,5xd

PVC Control cable CF6

Class 5.3.2 (5 high load requirements

3 travel distance up to 100 m 2 oil-resistant)

CF6 PVC 6,8-7,5xd

Strip cables 50% faster!

Image exemplary.

Delivery program Part No. CF6.02.04 CF6.02.24(3) CF6.03.05 CF6.05.02 CF6.05.05 CF6.05.07 CF6.05.09 CF6.05.12 CF6.05.18 CF6.05.24(3) CF6.07.03 CF6.07.04 CF6.07.05 CF6.07.07 CF6.07.12 CF6.07.18 CF6.07.24(3) CF6.10.03 CF6.10.04 CF6.10.05 CF6.10.07 CF6.10.12 CF6.10.18 CF6.10.24(3) CF6.15.03 CF6.15.04 CF6.15.05 CF6.15.07 CF6.15.12 CF6.15.18 CF6.15.25 CF6.15.36 CF6.25.04

Number of cores and conductor nominal cross section [mm2] (4 x 0,25)C (24 x 0,25)C (5 x 0,34)C (2 x 0,5)C (5 G 0,5)C (7 G 0,5)C (9 G 0,5)C (12 G 0,5)C (18 G 0,5)C (24 G 0,5)C (3 G 0,75)C (4 G 0,75)C (5 G 0,75)C (7 G 0,75)C (12 G 0,75)C (18 G 0,75)C (24 G 0,75)C (3 G 1,0)C (4 G 1,0)C (5 G 1,0)C (7 G 1,0)C (12 G 1,0)C (18 G 1,0)C (24 G 1,0)C (3 G 1,5)C (4 G 1,5)C (5 G 1,5)C (7 G 1,5)C (12 G 1,5)C (18 G 1,5)C (25 G 1,5)C (36 G 1,5)C (4 G 2,5)C

External diameter approx. [mm] 7,5 14,0 8,0 7,0 8,5 10,0 11,5 13,0 15,0 17,5 8,0 8,5 9,0 10,5 14,0 17,5 19,5 8,5 9,0 9,5 12,0 15,0 19,0 21,0 9,0 10,0 10,0 12,0 17,0 21,5 23,5 30,0 13,0

Copper index [kg/km] 31 122 41 31 48 63 77 93 120 190 52 54 73 93 138 204 250 61 75 87 113 171 261 307 81 85 106 153 232 367 492 630 135

Weight [kg/km] 72 265 106 65 114 142 180 206 276 405 110 120 150 190 264 410 466 103 115 170 217 313 470 588 155 170 190 270 411 637 819 1241 275

Order example: CF6.15.12 – in your desired length (0,5 m steps) CF6 chainflex series .15 Code nominal cross section .12 Number of cores ®

Please use www.chainflex.eu/en/CF6 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

The chainflex® types marked with a (3) refer to cables that are based on a bundling of 4 cores each. Due to their excellent electrical properties (star-quad with especially minimum crosstalk), these cables can virtually be used in all cases in which otherwise twisted-pair cables are required. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

950 types from stock no cutting costs ... 72

(for up to 10 cuts of the same type)

www.igus.eu/en/CF6

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

73


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 74

CF170.D PUR 7,5-10xd

PUR Control cable CF170.D ● ● ● ● ●

Class 4.1.3 (4 medium load requirements

for medium load requirements PUR outer jacket oil-resistant and coolant-resistant PVC-free/halogen-free low-temperature-flexible

1 freely suspended 3 oil-resistant)

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

CF170.D PUR 7,5-10xd

Typical application area

Conductor Core insulation

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture.

Core stranding

Cores stranded in layers with short pitch length.

Core identification

Cores black with white numerals, one core green-yellow.

Outer jacket

Low-adhesion mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Window gray (similar to RAL 7040) -35 °C to +80 °C, minimum bending radius 7,5 x d with < 10 m travel distance; minimum bending radius 10 x d with ≥ 10 m travel distance -40 °C to +80 °C, minimum bending radius 5 x d

T/R moved

T/R fixed

v max. 3 m/s, 2 m/s unsupported/gliding a max. 20 m/s2 Travel distance

Freely suspended travel distances, Class 1

UV-resistant

Medium

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

● ● ● ● ●

for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances, but also for gliding applications up to 20 m Machining units/machine tools, low temperature applications

Delivery program Part No. CF170.05.12.D CF170.05.18.D CF170.05.30.D CF170.07.03.D CF170.07.05.D CF170.07.07.D CF170.07.12.D CF170.07.18.D CF170.07.20.D CF170.10.03.D CF170.10.04.D CF170.10.05.D CF170.10.07.D CF170.10.12.D CF170.10.18.D CF170.10.25.D CF170.15.03.D CF170.15.04.D CF170.15.05.D CF170.15.07.D(17) CF170.15.12.D CF170.15.18.D CF170.15.25.D CF170.25.04.D CF170.25.05.D CF170.25.07.D(17) CF170.40.04.D CF170.60.04.D CF170.100.04.D

Number of cores and conductor nominal cross section [mm2] 12 G 0,5 18 G 0,5 30 G 0,5 3 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 3 G 1,0 4 G 1,0 5 G 1,0 7 G 1,0 12 G 1,0 18 G 1,0 25 G 1,0 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 4 G 4,0 4 G 6,0 4 G 10,0

External diameter approx. [mm] 9,0 11,5 14,0 6,5 7,5 8,5 10,0 12,5 13,5 7,0 7,5 8,0 9,5 10,5 13,5 16,0 7,5 8,0 8,5 10,5 13,0 15,0 19,0 10,0 10,5 13,0 12,0 14,0 18,0

Copper index [kg/km] 58 86 144 22 36 50 86 130 144 29 37 48 67 118 173 240 43 58 68 101 173 259 360 96 114 168 154 230 384

Weight [kg/km] 125 180 280 50 70 100 160 230 288 55 61 85 130 170 290 390 72 90 106 180 270 390 540 150 177 280 220 320 530

Image exemplary.

(17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF170D

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

75


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 76

CF180 PUR 7,5-15xd

PUR Control cable CF180 ● ● ● ● ● ●

Class 4.1.3 (4 medium load requirements

for medium load requirements PUR outer jacket shielded oil-resistant and coolant-resistant PVC-free/halogen-free low-temperature-flexible

1 freely suspended 3 oil-resistant)

Halogen-free

Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

CF180 PUR 7,5-15xd

Typical application area Conductor Core insulation

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture.

Core stranding

Cores stranded in layers with short pitch length.

Core identification

Cores black with white numerals, one core green-yellow.

Inner jacket

PUR mixture adapted to suit the requirements in energy chains®.

Overall shield

Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Window gray (similar to RAL 7040) -35 °C to +80 °C, minimum bending radius 7,5 x d with < 10 m travel distance; minimum bending radius 15 x d with ≥ 10 m travel distance -40 °C to +80 °C, minimum bending radius 7,5 x d

Outer jacket

T/R moved

T/R fixed

v max. 3 m/s, 2 m/s unsupported/gliding a max. 20 m/s2 Travel distance

Freely suspended travel distances, Class 1

UV-resistant

Medium

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

● ● ● ● ●

for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances, but also for gliding applications up to 20 m Machining units/machine tools, low temperature applications

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (18 G 0,5)C (3 G 0,75)C (5 G 0,75)C (12 G 0,75)C (18 G 0,75)C (5 G 1,0)C (18 G 1,0)C (3 G 1,5)C (4 G 1,5)C (7 G 1,5)C (4 G 2,5)C (5 G 2,5)C (7 G 2,5)C

CF180.05.18 CF180.07.03 CF180.07.05 CF180.07.12 CF180.07.18 CF180.10.05 CF180.10.18 CF180.15.03 CF180.15.04 CF180.15.07 CF180.25.04 CF180.25.05 CF180.25.07

External diameter approx. [mm] 11,5 7,5 8,5 11,5 13,5 9,5 14,0 8,5 9,0 11,5 10,5 12,5 14,5

Copper index [kg/km] 121 40 61 133 176 75 238 67 85 146 130 165 225

Weight [kg/km] 200 71 95 186 255 120 317 104 129 202 179 218 295

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF180.07.05 – in your desired length (0,5 m steps) CF180 chainflex series .07 Code nominal cross section .05 Number of cores ®

Please use www.chainflex.eu/en/CF180 for your online order. Delivery time 24h or today.

Image exemplary.

Delivery time means time until shipping of goods.

Offshore

MUD-resistant following NEK 606 – status 2009.

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

eplan download, configurator

www.igus.eu/en/CF180

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

77


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 78

CF77.UL.D PUR 6,8-7,5xd

PUR Control cable CF77.UL.D ● ● ● ● ● ●

Class 5.3.3 (5 high load requirements

for high load requirements PUR outer jacket oil-resistant and coolant-resistant flame-retardant notch-resistant PVC-free/halogen-free

Conductor Core insulation Core stranding

Core identification

Outer jacket

T/R moved

T/R fixed

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228) Mechanically high-quality TPE mixture. Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow CF77.UL.03.04.INI: brown, blue, black, white Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Window gray (similar to RAL 7040) CF77.UL.03.04.INI: Colour: Colza yellow (similar to RAL 1021) -35 °C to +80 °C, minimum bending radius 6,8 x d with < 10 m travel distance, minimum bending radius 7,5 x d with ≥ 10 m travel distance -40 °C to +80 °C, minimum bending radius 4 x d

3 travel distance up to 100 m 3 oil-resistant)

CF77.UL.D PUR 6,8-7,5xd

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992) Following EN 50267-2-1

UL/CSA

Style 10493 and 20233, 300 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Typical application area ● ● ● ● ●

for high load requirements almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 100 m Machining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick handling, refrigerating sector

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance

Freely suspended and gliding travel distances up to 100 m, Class 3

Torsion

± 180 °, with 1 m cable length

UV-resistant

Medium

Nominal voltage

Number of cores < 12: 300/500 V Number of cores < 12 (0,25-0,34): 300/300 V Number of cores ≥ 12: 300/300 V (following DIN VDE 0245) 2000 V (following DIN VDE 0281-2)

Image exemplary.

Testing voltage

eplan download, configurator

www.igus.eu/en/CF77

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

79


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 80

CF77.UL.D PUR 6,8-7,5xd

PUR Control cable CF77.UL.D

Class 5.3.3 (5 high load requirements

3 travel distance up to 100 m 3 oil-resistant)

CF77.UL.D PUR 6,8-7,5xd

Image exemplary.

Delivery program Part No. CF77.UL.02.04.D CF77.UL.03.04.INI CF77.UL.05.04.D CF77.UL.05.05.D CF77.UL.05.07.D CF77.UL.05.12.D CF77.UL.05.18.D CF77.UL.05.25.D CF77.UL.05.30.D CF77.UL.07.03.D CF77.UL.07.04.D CF77.UL.07.05.D CF77.UL.07.07.D CF77.UL.07.12.D CF77.UL.07.18.D CF77.UL.07.20.D CF77.UL.07.36.D CF77.UL.07.42.D(1) CF77.UL.10.02.D CF77.UL.10.03.D CF77.UL.10.04.D CF77.UL.10.05.D CF77.UL.10.07.D CF77.UL.10.12.D CF77.UL.10.18.D CF77.UL.10.25.D CF77.UL.15.03.D CF77.UL.15.04.D CF77.UL.15.05.D CF77.UL.15.07.D(17) CF77.UL.15.12.D CF77.UL.15.18.D CF77.UL.15.25.D CF77.UL.15.36.D(1) CF77.UL.15.42.D(1)

Number of cores and conductor nominal cross section [mm2] 4 x 0,25 4 x 0,34 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 30 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 20 G 0,75 36 G 0,75 42 G 0,75 2 x 1,0 3 G 1,0 4 G 1,0 5 G 1,0 7 G 1,0 12 G 1,0 18 G 1,0 25 G 1,0 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5 42 G 1,5

External diameter approx. [mm] 5,5 6,0 6,0 6,5 7,5 10,0 12,0 13,5 14,5 6,0 6,5 7,0 8,5 11,5 13,5 14,0 19,0 20,5 6,0 6,5 7,0 7,5 8,5 11,5 14,5 17,0 7,0 7,5 8,0 10,0 14,0 17,0 19,5 23,5 25,5

Copper index [kg/km] 10 15 19 24 37 57 86 119 143 21 28 35 49 84 126 140 284 331 20 29 39 49 68 116 174 240 42 55 69 96 165 260 360 567 662

Weight [kg/km] 34 38 48 55 76 128 188 244 297 52 61 71 100 183 247 277 497 570 52 61 75 91 112 222 321 406 81 99 117 164 290 397 555 837 973

Delivery program Part No.

New*

New*

External diameter approx. [mm] 8,5 9,0 10,5 12,5 11,5

Copper index [kg/km] 80 91 120 168 154

Weight [kg/km] 108 145 179 253 242

New*

(1) Delivery time upon inquiry. (17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalogue.

Order example: CF77.UL.10.03.D – in your desired length (0,5 m steps) CF77.UL.D chainflex series .10 Code nominal cross section .03 Number of cores ®

Please use www.chainflex.eu/en/CF77 for your online order. Delivery time 24h or today. New*

Delivery time means time until shipping of goods.

New* New*

(1) Delivery time upon inquiry. (17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalogue.

950 types from stock no cutting costs ... 80

CF77.UL.25.03.D CF77.UL.25.04.D CF77.UL.25.05.D CF77.UL.25.07.D(17) CF77.UL.40.04.D(1)

Number of cores and conductor nominal cross section [mm2] 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 4 G 4,0

(for up to 10 cuts of the same type)

eplan download, configurator

www.igus.eu/en/CF77

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

81


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:53 Seite 82

CF78.UL PUR 6,8-7,5xd

PUR Control cable CF78.UL ● ● ● ● ● ● ●

Class 5.3.3 (5 high load requirements

for high load requirements PUR outer jacket shielded oil-resistant and coolant-resistant flame-retardant notch-resistant PVC-free/halogen-free

Conductor Core insulation Core stranding

Core identification

Inner jacket

Fine-wire stranded conductor consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture. Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow PUR mixture adapted to suit the requirements in energy chains®.

3 travel distance up to 100 m 3 oil-resistant)

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1

UL/CSA

Style 10493 and 20233, 300 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

CF78.UL PUR 6,8-7,5xd

Typical application area Overall shield Outer jacket

T/R moved

T/R fixed

Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Window gray (similar to RAL 7040) -35 °C to +80 °C, minimum bending radius 6,8 x d with < 10 m travel distance, minimum bending radius 7,5 x d with ≥ 10 m travel distance -40 °C to +80 °C, minimum bending radius 4 x d

● ● ● ● ●

for high load requirements almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 100 m Machining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick handling, refrigerating sector

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance

Freely suspended and gliding travel distances up to 100 m, Class 3

UV-resistant

Medium

Nominal voltage

Number of cores < 12: 300/500 V Number of cores < 12 (0,25-0,34): 300/300 V Number of cores ≥ 12: 300/300 V (following DIN VDE 0245) 2000 V (following DIN VDE 0281-2).

Image exemplary.

Testing voltage

eplan download, configurator

www.igus.eu/en/CF78

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

83


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 84

CF78.UL PUR 6,8-7,5xd

PUR Control cable CF78.UL

Class 5.3.3 (5 high load requirements

3 travel distance up to 100 m 3 oil-resistant)

CF78.UL PUR 6,8-7,5xd

Image exemplary.

Delivery program Part No. CF78.UL.05.04 CF78.UL.05.05 CF78.UL.05.07 CF78.UL.05.09 CF78.UL.05.12 CF78.UL.05.18 CF78.UL.05.25 CF78.UL.07.03 CF78.UL.07.04 CF78.UL.07.05 CF78.UL.07.07 CF78.UL.07.12 CF78.UL.07.18(1) CF78.UL.07.36 CF78.UL.07.42(1) CF78.UL.10.03 CF78.UL.10.04 CF78.UL.10.05 CF78.UL.10.07 CF78.UL.10.12 CF78.UL.10.18(1) CF78.UL.10.25 CF78.UL.15.03 CF78.UL.15.04 CF78.UL.15.05 CF78.UL.15.07 CF78.UL.15.12 CF78.UL.15.18 CF78.UL.15.25 CF78.UL.15.36(1) CF78.UL.15.42(1) CF78.UL.25.04 CF78.UL.25.05(1) CF78.UL.25.07 CF78.UL.40.04(1)

Number of cores and conductor nominal cross section [mm2] (4 G 0,5)C (5 G 0,5)C (7 G 0,5)C (9 G 0,5)C (12 G 0,5)C (18 G 0,5)C (25 G 0,5)C (3 G 0,75)C (4 G 0,75)C (5 G 0,75)C (7 G 0,75)C (12 G 0,75)C (18 G 0,75)C (36 G 0,75)C (42 G 0,75)C (3 G 1,0)C (4 G 1,0)C (5 G 1,0)C (7 G 1,0)C (12 G 1,0)C (18 G 1,0)C (25 G 1,0)C (3 G 1,5)C (4 G 1,5)C (5 G 1,5)C (7 G 1,5)C (12 G 1,5)C (18 G 1,5)C (25 G 1,5)C (36 G 1,5)C (42 G 1,5)C (4 G 2,5)C (5 G 2,5)C (7 G 2,5)C (4 G 4,0)C

External diameter approx. [mm] 8,0 8,5 9,5 10,5 12,5 14,0 16,0 8,0 8,5 9,5 10,5 13,5 15,5 21,5 24,0 8,5 9,0 9,5 11,0 14,5 17,0 19,5 9,5 10,0 10,5 12,5 15,5 19,0 22,5 26,5 29,5 11,5 12,5 14,5 15,0

Copper index [kg/km] 32 38 56 68 88 125 163 35 47 57 77 125 175 397 444 48 58 71 94 155 220 315 65 80 98 131 215 307 495 683 803 123 150 207 189

Order example: CF78.UL.15.18 – in your desired length (0,5 m steps) CF78.UL chainflex series .15 Code nominal cross section .18 Number of cores

Weight [kg/km] 77 88 117 144 198 268 349 82 94 119 153 252 337 691 755 101 116 137 179 299 412 535 126 145 172 225 370 511 710 1082 1279 205 245 330 322

®

Please use www.chainflex.eu/en/CF78 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

New* New*

New* New* New* New*

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalogue.

950 types from stock no cutting costs ... 84

(for up to 10 cuts of the same type)

eplan download, configurator

www.igus.eu/en/CF78

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

85


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 86

CF2 PUR 5xd

PUR Control cable CF2 ● ● ● ● ● ● ●

Class 6.3.3 (6 maximum load requirements

for maximum load requirements PUR outer jacket shielded oil-resistant and coolant-resistant flame-retardant notch-resistant hydrolysis-resistant and microbe-resistant

Conductor Core insulation

Core stranding

Core identification

Inner jacket Overall shield

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Cores < 0,5 mm2: Mechanically high-quality PP mixture. Cores ≥ 0,5 mm²: Mechanically high-quality PVC mixture (following DIN VDE 0207 Part 4). Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: cores black with white numerals, one core green-yellow PVC mixture adapted to suit the requirements in energy chains®.

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Anthracite gray (similar to RAL 7016) -20 °C to +80 °C, minimum bending radius 5 x d

T/R fixed

-40 °C to +80 °C, minimum bending radius 4 x d

Outer jacket

3 travel distance up to 100 m 3 oil-resistant)

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

NFPA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). < 0,5 mm2: Style 10493 and 20317, 300 V, 80 °C ≥ 0,5 mm2: Style 1007 and 20317, 300 V, 80 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

UL/CSA

CF2 PUR 5xd

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil Indoor and outdoor applications especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes, refrigerating sector

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2

Image exemplary.

Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 High

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

eplan download, configurator

www.igus.eu/en/CF2

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® cables are resistant to oil and coolants. e-chain®: System E4/00

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

87


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 88

CF2 PUR 5xd

PUR Control cable CF2

Class 6.3.3 (6 maximum load requirements

3 travel distance up to 100 m 3 oil-resistant)

CF2 PUR 5xd

Image exemplary.

Delivery program Part No. CF2.01.04 CF2.01.08 CF2.01.12 CF2.01.18 CF2.01.24(3) CF2.01.36 CF2.01.48 CF2.02.04 CF2.02.08 CF2.02.18 CF2.02.24(3) CF2.02.48 CF2.05.12(1) CF2.05.18(1) CF2.07.04(1) CF2.07.12(1) CF2.07.24(3)/(1) CF2.10.05(1) CF2.10.24(1) CF2.15.03(1)

Number of cores and conductor nominal cross section [mm2] (4 x 0,14)C (8 x 0,14)C (12 x 0,14)C (18 x 0,14)C (24 x 0,14)C (36 x 0,14)C (48 x 0,14)C (4 x 0,25)C (8 x 0,25)C (18 x 0,25)C (24 x 0,25)C (48 x 0,25)C (12 G 0,5)C (18 G 0,5)C (4 G 0,75)C (12 G 0,75)C (24 G 0,75)C (5 G 1,0)C (24 G 1,0)C (3 G 1,5)C

External diameter approx. [mm] 6,0 8,0 9,0 10,0 11,5 14,0 16,0 7,0 8,0 13,0 14,0 18,0 18,0 22,0 10,0 19,0 25,0 12,0 26,0 11,0

Copper index [kg/km] 17 29 49 53 65 88 135 24 41 96 120 230 145 192 57 183 302 91 363 85

Weight [kg/km] 40 65 101 125 135 200 310 53 83 190 220 450 390 520 160 440 720 200 780 190

Order example: CF2.02.18 – in your desired length (0,5 m steps) CF2 chainflex series .02 Code nominal cross section .18 Number of cores ®

Please use www.chainflex.eu/en/CF2 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. Deliverable alternative: CF10, CF10.UL, CF78.UL The chainflex® types marked with a (3) refer to cables that are based on a bundling of 4 cores each. Due to their excellent electrical properties (star-quad with especially minimum crosstalk), these cables can virtually be used in all cases in which otherwise twisted-pair cables are required. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF2

950 types from stock no cutting costs ... 88

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

89


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 90

CF9 TPE 5xd

TPE Control cable CF9 ● ● ● ● ● ● ●

Class 7.4.4 (7 maximum load requirements

for maximum load requirements TPE outer jacket oil-resistant biooil-resistant PVC-free/halogen-free low-temperature-flexible hydrolysis-resistant and microbe-resistant

Conductor Core insulation Core stranding

T/R moved

Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,75 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,75 mm2: cores black with white numerals, one core green-yellow CF9.02.03.INI: brown, blue, black CF9.03.04.INI: brown, blue, black, white CF9.03.05.INI: brown, blue, black, white, green-yellow CF9.03.16.07.03.INI: (0,75mm2): blue, green-yellow, brown (0,34mm2): violet, red, gray, red-blue, green, gray-pink, white-green, white-yellow, white-gray, black, yellow-brown, brown-green, white, yellow, pink, gray-brown Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 5 x d

T/R fixed

-40 °C to +100 °C, minimum bending radius 3 x d

Core identification

Outer jacket

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1, material/cable tested by IPA according to ISO standard 14644-1

Silicon-free

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture.

4 travel distance up to 400 m and more 4 oil-resistant)

CF9 TPE 5xd

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Image exemplary.

chainflex® CF9 for outdoor crane systems. e-chain®: Series E4/00

eplan download, configurator

www.igus.eu/en/CF9

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Test data

Page 36 or www.igus.eu/en/test13

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

91


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 92

CF9 TPE 5xd

TPE Control cable CF9

Class 7.4.4 (7 maximum load requirements

4 travel distance up to 400 m and more 4 oil-resistant)

CF9 TPE 5xd

Image exemplary.

Delivery program Part No. CF9.01.03(1) CF9.02.02 CF9.02.03.INI CF9.02.06 CF9.02.07 CF9.02.08 CF9.02.12 CF9.02.20 CF9.03.04.INI CF9.03.05.INI CF9.03.06 CF9.03.08 CF9.03.16.07.03.INI CF9.05.02 CF9.05.03 CF9.05.04 CF9.05.05 CF9.05.07 CF9.05.12 CF9.05.18 CF9.05.25 CF9.05.36 CF9.07.05 CF9.07.07 CF9.07.12 CF9.07.20 CF9.07.25 CF9.10.03 CF9.10.04 CF9.10.05 CF9.10.12 CF9.10.18 CF9.10.25

Number of cores and conductor nominal cross section [mm2] 3 x 0,14 2 x 0,25 3 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 12 x 0,25 20 x 0,25 4 x 0,34 5 x 0,34 6 x 0,34 8 x 0,34 4 x 4 x 0,34+3 x 0,75 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 12 x 0,5 18 x 0,5 25 x 0,5 36 x 0,5 5 G 0,75 7 G 0,75 12 G 0,75 20 G 0,75 25 G 0,75 3 G 1,0 4 G 1,0 5 G 1,0 12 G 1,0 18 G 1,0 25 G 1,0

External diameter approx. [mm] 4,0 4,5 4,5 5,5 6,0 6,5 8,0 9,5 5,0 5,5 6,0 7,0 11,0 5,0 5,5 5,5 6,0 7,0 9,5 12,5 13,5 17,5 6,5 8,0 11,0 13,5 14,5 6,0 6,5 7,0 11,5 14,0 17,0

Copper index [kg/km] 5 5 8 15 17 20 29 53 13 17 20 26 74 10 15 20 24 34 58 86 120 173 36 50 86 144 180 29 38 48 115 173 241

Weight [kg/km] 15 18 20 35 42 46 70 104 31 37 43 55 159 31 32 36 46 78 105 165 201 368 58 76 142 231 320 49 56 70 181 267 329

Delivery program Part No.

New*

Number of cores and conductor nominal cross section [mm2] 2 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 36 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 25 G 2,5 4 G 4,0 4 G 6,0 5 G 6,0 4 G 10,0 4 G 16,0 4 G 35,0

CF9.15.02 CF9.15.04 CF9.15.05 CF9.15.07(17) CF9.15.12 CF9.15.18 CF9.15.25 CF9.15.36 CF9.25.04 CF9.25.05 CF9.25.07(17) CF9.25.12 CF9.25.16 CF9.25.18(7) CF9.25.25 CF9.40.04 CF9.60.04 CF9.60.05 CF9.100.04(6) CF9.160.04(6) CF9.350.04(6)

External diameter approx. [mm] 6,5 7,5 8,0 9,5 14,0 17,0 20,0 23,0 9,0 10,0 12,0 17,0 21,0 22,5 24,5 10,0 12,5 14,0 16,5 20,0 26,0

Copper index [kg/km] 29 58 72 101 173 260 360 519 96 120 168 288 384 432 600 154 230 288 384 614 1344

Weight [kg/km] 54 86 110 140 265 400 602 840 128 174 301 468 600 827 990 195 310 400 515 780 1700

(7) Nominal voltage 600/1000 V (6) Nominal voltage 450/750 V (17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF9.25.04 – in your desired length (0,5 m steps) CF9 chainflex series .25 Code nominal cross section .04 Number of cores ®

Please use www.chainflex.eu/en/CF9 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalogue.

eplan download, configurator

www.igus.eu/en/CF9

950 types from stock no cutting costs ... 92

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

93


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 94

CF10 TPE 5xd

TPE Control cable CF10 ● ● ● ● ● ● ● ●

Class 7.4.4 (7 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant biooil-resistant PVC-free/halogen-free low-temperature-flexible hydrolysis-resistant and microbe-resistant Conductor

Mechanically high-quality TPE mixture.

Core stranding

Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,75 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,75 mm2: cores black with white numerals, one core green-yellow CF10.03.05.INI: brown, blue, black, white, green-yellow TPE mixture adapted to suit the requirements in energy chains®.

Inner jacket Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 5 x d

T/R fixed

-40 °C to +100 °C, minimum bending radius 3 x d

Outer jacket

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Silicon-free

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228).

Core insulation

Core identification

Oil

4 travel distance up to 400 m and more 4 oil-resistant)

CF10 TPE 5xd

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2

Image exemplary.

Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

eplan download, configurator

www.igus.eu/en/CF10

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Control cable chainflex® CF10 in storage and retrieval units for high-bay warehouses. e-chain®: System E2 medium

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

95


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 96

CF10 TPE 5xd

TPE Control cable CF10

Class 7.4.4 (7 maximum load requirements

4 travel distance up to 400 m and more 4 oil-resistant)

CF10 TPE 5xd

Image exemplary.

Delivery program Part No. CF10.01.12 CF10.01.18 CF10.02.04 CF10.02.08 CF10.02.12 CF10.02.24 CF10.03.05.INI CF10.05.04 CF10.05.05 CF10.05.07 CF10.05.12 CF10.05.18 CF10.05.25 CF10.07.04 CF10.07.05 CF10.07.07 CF10.07.12 CF10.07.20 CF10.07.24 CF10.10.02 CF10.10.03 CF10.10.04 CF10.10.05 CF10.10.07 CF10.10.12 CF10.10.18 CF10.10.24 CF10.15.04 CF10.15.05 CF10.15.07 CF10.15.12 CF10.15.18

Number of cores and conductor nominal cross section [mm2] (12 x 0,14)C (18 x 0,14)C (4 x 0,25)C (8 x 0,25)C (12 x 0,25)C (24 x 0,25)C (5 x 0,34)C (4 x 0,5)C (5 x 0,5)C (7 x 0,5)C (12 x 0,5)C (18 x 0,5)C (25 x 0,5)C (4 G 0,75)C (5 G 0,75)C (7 G 0,75)C (12 G 0,75)C (20 G 0,75)C (24 G 0,75)C (2 x 1,0)C (3 G 1,0)C (4 G 1,0)C (5 G 1,0)C (7 G 1,0)C (12 G 1,0)C (18 G 1,0)C (24 G 1,0)C (4 G 1,5)C (5 G 1,5)C (7 G 1,5)C (12 G 1,5)C (18 G 1,5)C

External diameter approx. [mm] 7,5 10,0 6,5 7,5 9,5 13,0 7,0 7,0 7,5 8,5 11,5 13,5 14,5 7,5 7,5 9,0 12,5 15,0 16,5 7,0 7,5 8,0 8,5 10,0 13,5 16,5 18,0 9,0 9,5 11,5 15,5 20,0

Copper index [kg/km] 36 67 25 40 64 109 32 38 41 54 102 143 167 47 57 85 138 205 239 38 47 59 71 105 169 240 305 96 108 155 235 361

Weight [kg/km] 80 110 52 75 118 212 62 68 74 96 192 270 280 86 95 137 244 346 419 70 84 100 101 166 293 407 506 144 163 225 387 585

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 2,5)C (7 G 2,5)C (12 G 2,5)C (4 G 4,0)C (5 G 4,0)C

CF10.25.04 CF10.25.07 CF10.25.12 CF10.40.04 CF10.40.05

External diameter approx. [mm] 11,0 13,5 19,0 11,5 13,5

Copper index [kg/km] 126 221 373 200 246

Weight [kg/km] 180 331 624 290 353

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. x = without earth core G = with green-yellow earth core

Order example: CF10.10.12 – in your desired length (0,5 m steps) CF10 chainflex series .10 Code nominal cross section .12 Number of cores ®

Please use www.chainflex.eu/en/CF10 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF10

950 types from stock no cutting costs ... 96

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

97


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 98

CF9.UL TPE 5xd

TPE Control cable CF9.UL ● ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket oil-resistant biooil-resistant flame-retardant PVC-free low-temperature-flexible hydrolysis-resistant and microbe-resistant Conductor Core insulation Core stranding

T/R moved T/R fixed

-40 °C to +100 °C, minimum bending radius 3 x d

Outer jacket

Flame-retardant Silicon-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

NFPA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). < 0,5 mm2: Style 10479 and 21529, 300 V, 90 °C ≥ 0,5 mm2: Style 10258 and 21530, 600 V, 90 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

UL/CSA

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture. Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,75 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,75 mm2: cores black with white numerals, one core green-yellow CF9.UL.02.03.INI: brown, blue, black CF9.UL.03.04.INI: brown, blue, black, white CF9.UL.03.05.INI: brown, blue, black, white, green-yellow Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 5 x d

Core identification

Oil

4 travel distance up to 400 m and more 4 oil-resistant)

CF9.UL TPE 5xd

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2

Image exemplary.

Travel distance Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

eplan download, configurator

www.igus.eu/en/CF9UL

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

igus® chainflex® cables in a rafting channel application.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

99


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 100

CF9.UL TPE 5xd

TPE Control cable CF9.UL

Class 6.4.4 (6 maximum load requirements

4 travel distance up to 400 m and more 4 oil-resistant)

CF9.UL TPE 5xd

Image exemplary.

Delivery program Part No. CF9.UL.02.02 CF9.UL.02.03.INI CF9.UL.02.04 CF9.UL.02.06 CF9.UL.02.07(1) CF9.UL.02.08 CF9.UL.02.12 CF9.UL.03.04.INI CF9.UL.03.05.INI(1) CF9.UL.03.06 CF9.UL.03.08(1) CF9.UL.05.02 CF9.UL.05.03(1) CF9.UL.05.04 CF9.UL.05.05(1) CF9.UL.05.07 CF9.UL.05.12 CF9.UL.05.18 CF9.UL.05.25(1) CF9.UL.05.36(1) CF9.UL.07.05 CF9.UL.07.07 CF9.UL.07.12 CF9.UL.07.20(1) CF9.UL.07.25 CF9.UL.10.03 CF9.UL.10.04 CF9.UL.10.05(1) CF9.UL.10.12 CF9.UL.10.18 CF9.UL.10.25

Number of cores and conductor nominal cross section [mm2] 2 x 0,25 3 x 0,25 4 x 0,25 6 x 0,25 7 x 0,25 8 x 0,25 12 x 0,25 4 x 0,34 5 x 0,34 6 x 0,34 8 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 12 x 0,5 18 x 0,5 25 x 0,5 36 x 0,5 5 G 0,75 7 G 0,75 12 G 0,75 20 G 0,75 25 G 0,75 3 G 1,0 4 G 1,0 5 G 1,0 12 G 1,0 18 G 1,0 25 G 1,0

External diameter approx. [mm] 5,0 5,5 5,5 6,0 6,5 7,0 8,5 6,0 6,0 6,5 7,5 6,0 6,5 7,0 7,0 8,5 11,0 13,5 14,5 18,5 8,0 9,5 12,5 15,5 16,5 7,5 8,0 8,5 13,5 16,5 18,5

Copper index [kg/km] 5 8 10 15 17 20 29 13 16 20 26 10 15 20 24 34 58 87 120 173 36 51 87 144 180 29 39 48 116 173 240

Weight [kg/km]

Delivery program Part No.

28 32 38 50 57 63 95 43 51 58 76 44 52 62 72 97 196 242 305 456 94 128 240 342 412 78 98 112 287 394 520

CF9.UL.15.04 CF9.UL.15.05 CF9.UL.15.07(17) CF9.UL.15.12 CF9.UL.15.18 CF9.UL.15.25 CF9.UL.25.04 CF9.UL.25.05 CF9.UL.25.07(1/17) CF9.UL.25.12 CF9.UL.25.16(1) CF9.UL.25.18 CF9.UL.25.25 CF9.UL.40.04 CF9.UL.60.04

Number of cores and conductor nominal cross section [mm2] 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 25 G 2,5 4 G 4,0 4 G 6,0

External diameter approx. [mm] 9,0 9,5 11,0 15,5 19,0 22,0 10,5 11,0 13,5 19,0 21,5 23,5 26,5 12,0 13,5

Copper index [kg/km] 58 72 101 173 260 360 96 120 168 288 384 432 600 154 231

Weight [kg/km] 127 152 198 385 535 685 189 220 288 613 805 852 1163 278 382

(1) Delivery time upon inquiry. (17) Using the cables with "7 G 1,5 mm2" and "7 G 2,5 mm2" it is essential: bending radius 17 x d with travel distance ≥ 5 m. When the travel distance is not less than 5 m, a bending radius not less than 17 x d has to be used. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF9.UL.02.12 – in your desired length (0,5 m steps) CF9.UL chainflex series .02 Code nominal cross section .12 Number of cores ®

Please use www.chainflex.eu/en/CF9UL for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF9UL

950 types from stock no cutting costs ... 100

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

101


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 102

CF10.UL TPE 5xd

TPE Control cable CF10.UL ● ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant, biooil-resistant flame-retardant PVC-free low-temperature-flexible hydrolysis-resistant and microbe-resistant Conductor Core insulation Core stranding

Core identification

Inner jacket Overall shield

Number of cores < 12: cores stranded in a layer with short pitch length. Number of cores ≥ 12: cores combined in bundles and stranded together around a centre for high tensile stresses with adapted, short pitch lengths and pitch directions, especially lowtorsion structure. Cores < 0,75 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,75 mm2: cores black with white numerals, one core green-yellow TPE mixture adapted to suit the requirements in energy chains®.

T/R moved T/R fixed

-40 °C to +100 °C, minimum bending radius 3 x d

NFPA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). < 0,5 mm2: Style 10479 and 21529, 300 V, 90 °C ≥ 0,5 mm2: Style 10258 and 21530, 600 V, 90 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

UL/CSA

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture.

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 5 x d

Outer jacket

Silicon-free

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Braiding in bundles

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Center element for high tensile stresses

Gusset-filling extruded inner jacket

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Nominal voltage

300/500 V (following DIN VDE 0245).

Testing voltage

2000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Flame-retardant

4 travel distance up to 400 m and more 4 oil-resistant)

CF10.UL TPE 5xd

Total shield with optimized braiding angle

Image exemplary.

Pressure extruded outer jacket

eplan download, configurator

www.igus.eu/en/CF10UL

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

The special cable structure of chainflex® CF10.UL guarantees quality – also in the igus® harnessing.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

103


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 104

CF10.UL TPE 5xd

TPE Control cable CF10.UL

Class 6.4.4 (6 maximum load requirements

4 travel distance up to 400 m and more 4 oil-resistant)

CF10.UL TPE 5xd

Image exemplary.

Delivery program Part No. CF10.UL.02.04 CF10.UL.02.08 CF10.UL.02.12 CF10.UL.02.24 CF10.UL.05.04 CF10.UL.05.05(1) CF10.UL.05.12 CF10.UL.05.18(1) CF10.UL.05.25 CF10.UL.07.03 CF10.UL.07.04 CF10.UL.07.05 CF10.UL.07.07 CF10.UL.07.12 CF10.UL.07.20(1) CF10.UL.07.24(1) CF10.UL.10.02(1) CF10.UL.10.03(1) CF10.UL.10.04 CF10.UL.10.05(1) CF10.UL.10.07 CF10.UL.10.12 CF10.UL.10.18(1) CF10.UL.10.24(1) CF10.UL.15.04 CF10.UL.15.05 CF10.UL.15.07 CF10.UL.15.12 CF10.UL.15.18 CF10.UL.25.04 CF10.UL.25.07 CF10.UL.25.12 CF10.UL.40.04

Number of cores and conductor nominal cross section [mm2] (4 x 0,25)C (8 x 0,25)C (12 x 0,25)C (24 x 0,25)C (4 x 0,5)C (5 x 0,5)C (12 x 0,5)C (18 x 0,5)C (25 x 0,5)C (3 G 0,75)C (4 G 0,75)C (5 G 0,75)C (7 G 0,75)C (12 G 0,75)C (20 G 0,75)C (24 G 0,75)C (2 x 1,0)C (3 G 1,0)C (4 G 1,0)C (5 G 1,0)C (7 G 1,0)C (12 G 1,0)C (18 G 1,0)C (24 G 1,0)C (4 G 1,5)C (5 G 1,5)C (7 G 1,5)C (12 G 1,5)C (18 G 1,5)C (4 G 2,5)C (7 G 2,5)C (12 G 2,5)C (4 G 4,0)C

External diameter approx. [mm] 7,0 8,5 10,0 13,0 8,5 8,5 13,0 15,0 16,0 8,5 9,0 9,5 11,0 14,5 17,0 19,0 8,5 9,0 9,5 10,5 12,0 14,5 19,0 21,5 10,5 11,0 13,0 17,5 21,5 12,0 15,0 21,5 13,5

Copper index [kg/km] 25 37 63 109 37 43 106 146 185 40 49 68 90 143 213 276 38 48 71 83 111 171 274 346 192 215 149 243 375 140 227 404 206

Weight [kg/km] 71 101 153 242 101 111 258 332 411 104 123 150 194 336 456 578 104 120 155 174 230 370 545 709 94 112 279 508 724 268 404 804 369

Order example: CF10.UL.10.02 – in your desired length (0,5 m steps) CF10.UL chainflex series .10 Code nominal cross section .02 Number of cores ®

Please use www.chainflex.eu/en/CF10UL for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF10UL

950 types from stock no cutting costs ... 104

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

105


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 106

CF98 TPE 4xd

TPE Control cable CF98

Class 7.4.4 (7 maximum load requirements

● for maximum load requirements and especially small radii up to 4xd ● TPE outer jacket ● oil-resistant, biooil-resistant ● PVC-free/halogen-free ● low-temperature-flexible ● hydrolysis-resistant and microbe-resistant

4 travel distance up to 400 m and more 4 oil-resistant)

CF98 TPE 4xd

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area Conductor

Conductor consisting of a highly flexible special alloy.

Core insulation

Mechanically high-quality TPE mixture.

Core stranding

Cores stranded in one layer with especially short pitch length.

Core identification

T/R moved

Colour code in accordance with DIN 47100. CF98.02.03.INI: brown, blue, black CF98.03.04.INI: brown, blue, black, white Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +90 °C, minimum bending radius 4 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 3 x d

Outer jacket

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance Torsion

Short, very fast applications with small radii and tight design space, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Nominal voltage

300/300 V

Testing voltage

1500 V

● ● ● ● ●

for maximum load requirements at 4 x d almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for short, very fast applications with small radii and tight design space automatic insertion machines, automatic doors, clean room, very quick handling

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] 2 x 0,14 3 x 0,14 4 x 0,14 7 x 0,14 8 x 0,14 3 x 0,25 4 x 0,25 7 x 0,25 8 x 0,25 3 x 0,34 4 x 0,34 7 x 0,34 8 x 0,34 4 x 0,5

CF98.01.02 CF98.01.03(1) CF98.01.04 CF98.01.07(1) CF98.01.08 CF98.02.03.INI CF98.02.04 CF98.02.07 CF98.02.08 CF98.03.03(1) CF98.03.04.INI CF98.03.07 CF98.03.08(1) CF98.05.04

External diameter approx. [mm] 4,0 4,5 5,0 6,0 6,5 5,0 5,5 6,5 7,0 5,0 5,5 7,0 7,5 6,0

Copper index [kg/km] 4 6 9 14 16 12 16 26 30 14 19 32 38 31

Weight [kg/km] 11 14 16 21 24 25 30 53 60 28 35 55 63 40

(1) Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF98.02.04 – in your desired length (0,5 m steps) CF98 chainflex series .02 Code nominal cross section .04 Number of cores ®

Oil

Silicon-free

Image exemplary.

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

eplan download, configurator

www.igus.eu/en/CF98

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Please use www.chainflex.eu/en/CF98 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

Test data

Page 36 or www.igus.eu/en/test10

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

107


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:54 Seite 108

CF99 TPE 4xd

TPE Control cable CF99

Class 7.4.4 (7 maximum load requirements

● for maximum load requirements and especially small radii up to 4xd ● TPE outer jacket ● shielded ● oil-resistant, biooil-resistant ● PVC-free/halogen-free ● low-temperature-flexible ● hydrolysis-resistant and microbe-resistant Conductor

Silicon-free

4 travel distance up to 400 m and more 4 oil-resistant)

CF99 TPE 4xd

CE

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Conductor consisting of a highly flexible special alloy.

Typical application area Core insulation

Mechanically high-quality TPE mixture.

Core stranding

Cores stranded in one layer with especially short pitch length.

Core identification

Colour code in accordance with DIN 47100. CF99.02.03.INI: brown, blue, black CF99.03.04.INI: brown, blue, black, white TPE mixture adapted to suit the requirements in energy chains®.

Inner jacket Overall shield

T/R moved

Highly flexible alloyed special shield. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +90 °C, minimum bending radius 4 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 3 x d

Outer jacket

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Short, very fast applications with small radii and tight design space, Class 4 High

Nominal voltage

300/300 V

● ● ● ● ●

for maximum load requirements at 4xd almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for short, very fast applications with small radii and tight design space automatic insertion machines, automatic doors, clean room, very quick handling

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (2 x 0,14)C (3 x 0,14)C (4 x 0,14)C (7 x 0,14)C (8 x 0,14)C (3 x 0,25)C (4 x 0,25)C (7 x 0,25)C (8 x 0,25)C (3 x 0,34)C (4 x 0,34)C (8 x 0,34)C

CF99.01.02 CF99.01.03(1) CF99.01.04 CF99.01.07(1) CF99.01.08 CF99.02.03.INI(1) CF99.02.04 CF99.02.07 CF99.02.08(1) CF99.03.03(1) CF99.03.04.INI(1) CF99.03.08

External diameter approx. [mm] 5,5 6,0 6,0 7,5 8,0 6,5 6,5 8,0 8,5 6,5 7,0 9,0

Copper index [kg/km] 14 17 21 32 36 25 30 48 54 27 35 64

Weight [kg/km] 33,0 37,0 43,0 62,0 69,0 48,0 56,0 85,0 93,0 51,0 62,0 105,0

(1) Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF99.01.02 – in your desired length (0,5 m steps) CF99 chainflex series .01 Code nominal cross section .02 Number of cores ®

Testing voltage

1500 V

Please use www.chainflex.eu/en/CF99 for your online order.

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Following EN 50267-2-1.

Delivery time means time until shipping of goods.

Image exemplary.

Halogen-free

eplan download, configurator

Delivery time 24h or today.

www.igus.eu/en/CF99

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

109


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 110

v max. [m/s] gliding

a max. [m/s2]

Page

-5/ +70

3

2

20

112

CF240.PUR

PUR

10-12

-20/ +80

3

2

20

114 *

Oil-resistant

10-12

Temperature moved from/to [°C]

Shield

PVC

Jacket

CF240

chainflex® cable

v max. [m/s] unsupported

Approvals and standards

Minimum bending radius, moved [factor x d]

chainflex type

Torsion resistant

®

Coaxial cables

Data cables

Data cables – Stranded in layers

Data cables – Twisted pair CF211

PVC

7,5

-5/ +70

5

3

50

116

CF113

PUR

10

-20/ +80

10

5

80

118

CF11

TPE

6,8

-35/ +100

10

6

100

120

Data cables – Twisted pair/Pair shield CF112

PUR

10

-20/ +80

10

5

80

122

CF12

TPE

10

-35/ +100

10

6

100

124

-20/ +80

2

1

20

-35/ +100

10

5

100

Data cables – Thermo (Chapter "Special cables" CF THERMO

PUR

✔ 12,5-15

256)

Data cables – Coax CF KOAX 1

TPE

10

128

111


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 112

CF240 PVC 10-12 x d

PVC Data cable CF240 ● ● ● ● ●

Class 4.2.2 (4 medium load requirements

for medium load requirements PVC outer jacket shielded oil-resistant flame-retardant

Conductor Core insulation Core stranding Core identification

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality PP mixture. The individual cores are stranded in layers with short pitch lengths. Colour code in accordance with DIN 47100.

Intermediate jacket Foil taping over the external layer. Overall shield Outer jacket

T/R moved

T/R fixed

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Silver gray (similar to RAL 7001) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 10 x d with < 10 m travel distance, minimum bending radius 12 x d with ≥ 10 m travel distance. -20 °C to +70 °C, minimum bending radius 5 x d

Image exemplary.

v max. 3 m/s, 2 m/s unsupported/gliding a max. 20 m/s2 Travel distance

Freely suspended and gliding travel distances up to 50 m, Class 2

Nominal voltage

300/300 V (following DIN VDE 0245).

Testing voltage

1500 V

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

eplan download, configurator

www.igus.eu/en/CF240

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

2 travel distance up to 50 m 2 oil-resistant)

CF240 PVC 10-12 x d

UL/CSA

Style 10493 and 2464, 300 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

Typical application area ● ● ● ● ●

for medium load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 50 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, handling, indoor cranes

Delivery program Part No. CF240.01.03 CF240.01.04 CF240.01.05 CF240.01.07 CF240.01.14 CF240.01.18 CF240.01.24 CF240.02.03 CF240.02.04 CF240.02.05 CF240.02.07 CF240.02.08 CF240.02.14 CF240.02.18 CF240.02.24 CF240.03.03 CF240.03.04 CF240.03.05 CF240.03.07 CF240.03.10 CF240.03.14 CF240.03.18 CF240.03.24

Number of cores and conductor nominal cross section [mm2] (3 x 0,14)C (4 x 0,14)C (5 x 0,14)C (7 x 0,14)C (14 x 0,14)C (18 x 0,14)C (24 x 0,14)C (3 x 0,25)C (4 x 0,25)C (5 x 0,25)C (7 x 0,25)C (8 x 0,25)C (14 x 0,25)C (18 x 0,25)C (24 x 0,25)C (3 x 0,34)C (4 x 0,34)C (5 x 0,34)C (7 x 0,34)C (10 x 0,34)C (14 x 0,34)C (18 x 0,34)C (24 x 0,34)C

External diameter approx. [mm] 4,5 5,0 5,5 6,0 7,0 8,0 9,5 5,5 5,5 6,0 7,0 7,5 8,0 9,0 11,0 5,5 6,0 6,5 7,0 8,5 8,5 10,0 12,0

Copper index [kg/km] 16 18 20 25 42 48 60 21 24 27 35 40 57 71 92 24 28 32 43 55 71 87 115

Weight [kg/km] 35 38 42 51 76 90 113 40 48 52 66 74 100 122 174 45 51 58 75 110 116 140 203

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

113


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 114

CF240.PUR PUR 10-12 x d

PUR Data cable CF240.PUR ● ● ● ● ● ● ● ●

Class 5.2.3 (5 high load requirements

for high load requirements PUR outer jacket shielded oil-resistant and coolant-resistant notch-resistant PVC-free/halogen-free flame-retardant hydrolysis-resistant and microbe-resistant Conductor Core insulation Core stranding Core identification

Silicon-free

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality PP mixture. The individual cores are stranded in layers with short pitch lengths. Colour code in accordance with DIN 47100

2 travel distance up to 50 m 3 oil-resistant)

CF240.PUR PUR 10-12 x d

Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

UL/CSA

Style 10493 and 20233, 300 V, 80°C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D, tested by IPA according to standard 14644-1

Intermediate jacket Foil taping over the external layer

Typical application area Overall shield Outer jacket

T/R moved T/R fixed

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Silver gray (similar to RAL 7001) -20 °C to +80 °C, minimum bending radius 10 x d with < 10 m travel distance, minimum bending radius 12 x d with ≥ 10 m travel distance -40 °C to +80 °C, minimum bending radius 5 x d

v max. 3 m/s, 2 m/s unsupported/gliding a max. 20 m/s2

Image exemplary.

Travel distance UV-resistant

Freely suspended and gliding travel distances up to 50 m, Class 2. Medium

Nominal voltage

300/300 V (following DIN VDE 0245)

Testing voltage

1500 V

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

eplan download, configurator

www.igus.eu/en/CF240PUR

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

● ● ● ● ●

for high load requirements almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 50 m Machining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick handling, refrigerating sector

Delivery program Part No. CF240.PUR.01.03(1) CF240.PUR.01.04 CF240.PUR.01.05(1) CF240.PUR.01.07(1) CF240.PUR.01.14 CF240.PUR.01.18(1) CF240.PUR.02.03 CF240.PUR.02.04 CF240.PUR.02.05 CF240.PUR.02.07 CF240.PUR.02.08 CF240.PUR.02.14 CF240.PUR.02.18 CF240.PUR.03.03(1) CF240.PUR.03.04 CF240.PUR.03.05(1) CF240.PUR.03.07 CF240.PUR.03.14(1) CF240.PUR.03.18(1)

Number of cores and conductor nominal cross section [mm2] (3 x 0,14)C (4 x 0,14)C (5 x 0,14)C (7 x 0,14)C (14 x 0,14)C (18 x 0,14)C (3 x 0,25)C (4 x 0,25)C (5 x 0,25)C (7 x 0,25)C (8 x 0,25)C (14 x 0,25)C (18 x 0,25)C (3 x 0,34)C (4 x 0,34)C (5 x 0,34)C (7 x 0,34)C (14 x 0,34)C (18 x 0,34)C

External diameter approx. [mm] 5,5 6,0 6,5 7,0 8,0 8,5 6,0 6,0 6,5 7,0 7,5 8,0 9,0 6,0 6,5 7,0 8,0 9,5 10,0

Copper index [kg/km] 16 18 20 25 42 48 21 24 27 35 40 57 71 24 28 32 43 71 88

Weight [kg/km] 35 38 43 52 77 92 40 44 49 63 69 100 119 46 52 58 82 123 152

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

115


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 116

CF211 PVC 7,5 x d

PVC Data cable CF211 ● ● ● ● ● ●

Class 5.3.2 (5 high load requirements

for high load requirements PVC outer jacket shielded twisted-pair oil-resistant flame-retardant

Conductor Core insulation Core stranding Core identification

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality PP mixture. 2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Colour code in accordance with DIN 47100.

Intermediate jacket Foil taping over the external layer. Overall shield Outer jacket

T/R moved

T/R fixed

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Silver gray (similar to RAL 7001) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 7,5 x d. Following an extensive series of tests, the bending radius of CF211 has been reduced from 10 x d to 7,5 x d. -20 °C to +70 °C, minimum bending radius 5 x d

v max. 5 m/s, 3 m/s unsupported/gliding a max. 50 m/s2 Travel distance Nominal voltage

Freely suspended and gliding travel distances up to 100 m, Class 3 300/300 V (following DIN VDE 0245).

Testing voltage

1500 V

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10493 and 2464, 300 V, 80 °C

Image exemplary.

UL/CSA

eplan download, configurator

www.igus.eu/en/CF211

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

3 travel distance up to 100 m 2 oil-resistant)

CF211 PVC 7,5 x d

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, handling, indoor cranes

Delivery program Part No. CF211.02.01.02 CF211.02.02.02(2) CF211.02.03.02 CF211.02.04.02 CF211.02.05.02 CF211.02.06.02 CF211.02.08.02 CF211.02.10.02 CF211.02.14.02 CF211.03.03.02 CF211.03.08.02 CF211.03.10.02(1) CF211.05.01.02 CF211.05.02.02(2) CF211.05.03.02 CF211.05.04.02 CF211.05.05.02 CF211.05.06.02 CF211.05.08.02 CF211.05.10.02 CF211.05.14.02

Number of cores and conductor nominal cross section [mm2] (1 x (2 x 0,25))C (2 x (2 x 0,25))C (3 x (2 x 0,25))C (4 x (2 x 0,25))C (5 x (2 x 0,25))C (6 x (2 x 0,25))C (8 x (2 x 0,25))C (10 x (2 x 0,25))C (14 x (2 x 0,25))C (3 x (2 x 0,34))C (8 x (2 x 0,34))C (10 x (2 x 0,34))C (1 x (2 x 0,5))C (2 x (2 x 0,5))C (3 x (2 x 0,5))C (4 x (2 x 0,5))C (5 x (2 x 0,5))C (6 x (2 x 0,5))C (8 x (2 x 0,5))C (10 x (2 x 0,5))C (14 x (2 x 0,5))C

External diameter approx. [mm] 5,0 5,5 7,0 8,0 8,5 9,5 11,5 13,0 13,5 8,0 12,0 12,0 5,5 8,5 9,0 9,5 11,0 12,5 14,5 16,0 17,0

Copper index [kg/km] 16 28 37 44 51 58 75 93 109 37 98 118 23 44 57 68 80 99 124 175 187

Weight [kg/km] 35 60 73 85 97 110 160 195 205 79 202 254 50 80 100 120 145 185 230 320 335

(1) Delivery time upon inquiry. The chainflex® types marked with (2) are cables designed as a star-quad. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Delivery program Measuring system cables Page 164, CF211 (PVC) Page 170, CF111.D (TPE) Page 180, CF11.D (TPE)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

117


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 118

CF113 PUR 10 x d

PUR Data cable CF113 ● ● ● ● ● ● ● ●

Class 6.3.3 (6 maximum load requirements

for maximum load requirements PUR outer jacket shielded, twisted-pair oil-resistant and coolant-resistant notch-resistant PVC-free/halogen-free flame-retardant hydrolysis-resistant and microbe-resistant Conductor Core insulation Core stranding Core identification

Silicon-free

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality TPE mixture.

3 travel distance up to 100 m 3 oil-resistant)

Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

UL/CSA

Style 10493 and 20233, 300 V, 80°C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

CF113 PUR 10 x d

2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Colour code in accordance with DIN 47100

Typical application area Intermediate jacket PUR mixture adapted to suit the requirements in energy chains . ®

Overall shield Outer jacket

T/R moved T/R fixed

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Anthracite gray (similar to RAL 7016) -20 °C to +80 °C, minimum bending radius 10 x d -40 °C to +80 °C, minimum bending radius 5 x d

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 High

Nominal voltage

300/300 V (following DIN VDE 0245).

Testing voltage

1500 V

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

.

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 100 m Machining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick handling, refrigerating sector

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (2 x (2 x 0,25))C (3 x (2 x 0,25))C (4 x (2 x 0,25))C (5 x (2 x 0,25))C (6 x (2 x 0,25))C (8 x (2 x 0,25))C (2 x (2 x 0,5))C (3 x (2 x 0,5))C (4 x (2 x 0,5))C (5 x (2 x 0,5))C (6 x (2 x 0,5))C

CF113.02.02.02(2) CF113.02.03.02 CF113.02.04.02 CF113.02.05.02 CF113.02.06.02 CF113.02.08.02 New* CF113.05.02.02(2) CF113.05.03.02(1) CF113.05.04.02 CF113.05.05.02(1) CF113.05.06.02

External diameter approx. [mm] 8,0 8,5 9,0 9,5 10,0 11,5 10,0 10,5 11,0 11,5 12,5

Copper index [kg/km] 31 40 45 56 62 81 50 62 70 84 95

Weight [kg/km] 86 96 107 125 137 176 127 142 162 185 207

(1) Delivery time upon inquiry The chainflex® types marked with (2) are cables designed as a star-quad. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

Order example: CF113.02.06.02 – in your desired length (0,5 m steps) CF113 chainflex series .02 Code nominal cross section .06 Number of pairs .02 Identification pairs ®

Please use www.chainflex.eu/en/CF113 for your online order.

Image exemplary.

Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF113

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

119


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 120

CF11 TPE 6,8 x d

TPE Data cable CF11 ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded twisted-pair oil-resistant, biooil-resistant PVC-free/halogen-free hydrolysis-resistant and microbe-resistant

Conductor Core insulation Core stranding Core identification Inner jacket Overall shield Outer jacket

T/R moved

T/R fixed

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture. 2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Cores < 1,0 mm2: Colour code in accordance with DIN 47100 Cores ≥ 1,0 mm2: Cores black with white numerals TPE mixture adapted to suit the requirements in energy chains®. Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 6,8 x d. Following an extensive series of tests, the bending radius of CF11 has been reduced from 10 x d to 6,8 x d. -40 °C to +100 °C, minimum bending radius 5 x d

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Nominal voltage

300/300 V (following DIN VDE 0245).

Testing voltage

1500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

Image exemplary.

Silicon-free

eplan download, configurator

www.igus.eu/en/CF11

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

4 travel distance up to 400 m and more 4 oil-resistant)

CF11 TPE 6,8 x d

Halogen-free

Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No. CF11.01.04.02 CF11.01.18.02 CF11.02.01.02 CF11.02.02.02(2) CF11.02.03.02 CF11.02.04.02 CF11.02.05.02 CF11.02.06.02 CF11.02.09.02 CF11.02.10.02 CF11.02.14.02 CF11.03.08.02 CF11.05.04.02 CF11.05.06.02 CF11.05.08.02 CF11.07.03.02 CF11.10.04.02 CF11.15.06.02 CF11.25.03.02

Number of cores and conductor nominal cross section [mm2] (4 x (2 x 0,14))C (18 x (2 x 0,14))C (1 x (2 x 0,25))C (2 x (2 x 0,25))C (3 x (2 x 0,25))C (4 x (2 x 0,25))C (5 x (2 x 0,25))C (6 x (2 x 0,25))C (9 x (2 x 0,25))C (10 x (2 x 0,25))C (14 x (2 x 0,25))C (8 x (2 x 0,34))C (4 x (2 x 0,5))C (6 x (2 x 0,5))C (8 x (2 x 0,5))C (3 x (2 x 0,75))C (4 x (2 x 1,0))C (6 x (2 x 1,5))C (3 x (2 x 2,5))C

External diameter approx. [mm] 7,0 14,0 6,0 6,5 8,0 9,0 9,0 10,0 12,5 13,0 13,5 12,5 10,0 11,5 14,0 11,0 12,0 17,0 16,5

Copper index [kg/km] 28 86 17 25 34 44 55 66 92 99 120 90 91 95 131 77 121 242 210

Weight [kg/km] 64 164 38 52 60 80 100 127 198 200 238 154 108 190 250 131 180 419 410

The chainflex® types marked with (2) are cables designed as a star-quad. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Delivery program Measuring system cables Page 164, CF211 (PVC) Page 170, CF111.D (TPE) Page 180, CF11.D (TPE)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

121


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 122

CF112 PUR 10 x d

PUR Data cable CF112 ● ● ● ● ● ● ● ●

Class 6.3.3 (6 maximum load requirements

for maximum load requirements PUR outer jacket double-shielded, twisted-pair oil-resistant and coolant-resistant notch-resistant PVC-free/halogen-free flame-retardant hydrolysis-resistant and microbe-resistant Conductor Core insulation Core stranding Core identification

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality TPE mixture. 2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Colour code in accordance with DIN 47100

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Intermediate jacket PUR mixture adapted to suit the requirements in energy chains®.

3 travel distance up to 100 m 3 oil-resistant)

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

UL/CSA

Style 10493 and 20233, 300 V, 80°C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

CF112 PUR 10 x d

Element shield

Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Anthracite gray (similar to RAL 7016) -20 °C to +80 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +80 °C, minimum bending radius 5 x d

Outer jacket

v max. unsupported/gliding 10 m/s, 5 m/s a max. 80 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 High

Nominal voltage

300/300 V (following DIN VDE 0245).

Testing voltage

1500 V

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil indoor and outdoor applications with average sun radiation especially for freely suspended and gliding travel distances up to 100 m Machining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick handling, refrigerating sector

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (2 x (2 x 0,25)C)C (3 x (2 x 0,25)C)C (4 x (2 x 0,25)C)C (5 x (2 x 0,25)C)C (6 x (2 x 0,25)C)C (2 x (2 x 0,5)C)C (3 x (2 x 0,5)C)C (4 x (2 x 0,5)C)C (5 x (2 x 0,5)C)C (6 x (2 x 0,5)C)C

CF112.02.02.02 CF112.02.03.02(1) CF112.02.04.02 CF112.02.05.02(1) CF112.02.06.02(1) CF112.05.02.02(1) CF112.05.03.02(1) CF112.05.04.02 CF112.05.05.02(1) CF112.05.06.02

External diameter approx. [mm] 9,5 10,0 11,0 11,5 12,0 11,5 12,0 12,5 13,5 14,5

Copper index [kg/km] 54 68 78 95 107 72 95 113 137 155

Weight [kg/km] 125 144 159 184 210 168 192 221 263 307

(1) Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

MUD-resistant following NEK 606 – status 2009.

Order example: CF112.02.04.02 – in your desired length (0,5 m steps) CF112 chainflex series .02 Code nominal cross section .04 Number of pairs .02 Identification pairs ®

Please use www.chainflex.eu/en/CF112 for your online order.

Image exemplary.

Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF112

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

123


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 124

CF12 TPE 10 x d

Class 6.4.4 (6 maximum load requirements

TPE Data cable CF12 ● ● ● ● ● ● ●

for maximum load requirements TPE outer jacket double-shielded oil-resistant biooil-resistant PVC-free/halogen-free hydrolysis-resistant and microbe-resistant

Conductor Core insulation

Silicon-free

4 travel distance up to 400 m 4 oil-resistant)

CF12 TPE 10 x d

Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality TPE mixture.

Typical application area Core stranding Core identification Element shield Element jacket Inner jacket Overall shield

2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Cores < 0,5 mm2: Colour code in accordance with DIN 47100 Cores ≥ 0,5 mm2: Cores black with white numerals Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. TPE mixture adapted to suit the requirements in energy chains® over pair shield. TPE mixture adapted to suit the requirements in energy chains®.

T/R moved

Highly flexible shield consisting of galvanized steel wire braid. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +100 °C, minimum bending radius 5 x d

Outer jacket

v max. unsupported/gliding 10 m/s, 6 m/s a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m, Class 4 High

Nominal voltage

300/300 V (following DIN VDE 0245).

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, outdoor cranes, low-temperature applications, for especially high EMC safety

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (2 x (2 x 0,25)C)C (3 x (2 x 0,25)C)C (4 x (2 x 0,25)C)C (5 x (2 x 0,25)C)C (3 x (2 x 0,5)C)C (4 x (2 x 0,5)C)C (5 x (2 x 0,5)C)C (6 x (2 x 0,5)C)C (8 x (2 x 0,5)C)C (10 x (2 x 0,5)C)C (14 x (2 x 0,5)C)C (6 x (2 x 1,0)C)C

CF12.02.02.02 CF12.02.03.02(1) CF12.02.04.02 CF12.02.05.02 CF12.05.03.02 CF12.05.04.02 CF12.05.05.02 CF12.05.06.02 CF12.05.08.02 CF12.05.10.02 CF12.05.14.02 CF12.10.06.02

External diameter approx. [mm] 11,0 11,5 11,5 13,0 13,0 14,0 15,5 17,0 20,0 23,0 23,0 20,0

Copper index [kg/km] 27 40 61 93 66 88 110 132 177 221 309 198

Weight [kg/km] 152 172 179 220 210 255 297 360 477 548 723 542

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF12.02.03.02 – in your desired length (0,5 m steps) CF12 chainflex series .02 Code nominal cross section .03 Number of pairs .02 Identification pairs

Image exemplary.

®

Testing voltage

1500 V

Please use www.chainflex.eu/en/CF12 for your online order.

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4.

Delivery time 24h or today.

eplan download, configurator

www.igus.eu/en/CF12

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

Test data

Page 41 or www.igus.eu/en/test7

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

125


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 126

CFKoax1 TPE 10 x d

TPE Coax cable CFKoax1 ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

50/75 Ω coax cable for maximum load requirements TPE outer jacket oil-resistant biooil-resistant UV-resistant hydrolysis-resistant and microbe-resistant

4 travel distance up to 400 m 4 oil-resistant)

CFKoax1 TPE 10 x d

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1 The coax elements used in cables of the CF Koax1 series are comparable with a HF75-0.3/1.6 according to MIL-C-17/94-RG179 and thus fit in an RG179 plug!

Info

Typical application area Conductor Core insulation

Multi-wire; adapted in single-wire diameter and pitch length to suit the requirements in energy chains®. Special FEP-isolating mixture.

Core stranding

Cores stranded in one layer with especially short pitch length.

Identification

Coaxial elements

Element shield

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. TPE mixture adapted to suit the requirements in energy chains®.

Element jacket Outer jacket

Schedule Delivery Program

T/R moved

Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +100 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +100 °C, minimum bending radius 7,5 x d

v max. 10 m/s, 5 m/s unsupported/gliding a max. 100 m/s2 Travel distance

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications

Delivery program Part No. CFKoax1.01 CFKoax1.05 New* CFKoax2.01

1 coaxial element 5 coaxial elements 1 coaxial element

External diameter approx. [mm] 4,5 10,0 4,5

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.

Part No.

CFKoax1.01 CFKoax1.05 CFKoax2.01

Freely suspended and gliding travel distances up to 400 m, Class 4

Number of cores

Characteristic wave impedance approx. [Ω] 75 75 50

Number of cores 1 coaxial element 5 coaxial elements 1 coaxial element

Copper index [kg/km] 9 47 7

Weight [kg/km] 25 135 23

*New in this catalogue.

Colour code

Colour Outer Jacket

red red, green, blue, white, black red

Steel blue Steel blue Jet black

Order example: CFKoax1.01 – in your desired length (0,5 m steps) CF Koax1 chainflex series .01 Number of coaxial elements ®

UV-resistant

High

Nominal voltage

300/300 V (following DIN VDE 0245).

Please use www.chainflex.eu/en/CFKOAX1 for your online order. Delivery time 24h or today.

1500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following 2006/95/EG

Silicon-free CE

Image exemplary.

Delivery time means time until shipping of goods.

Testing voltage

eplan download, configurator

www.igus.eu/en/CFKOAX1

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Coax cables and other chainflex® cables in platform technology. e-chain®: System E4/4

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

127


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:55 Seite 128

Page

a max. [m/s2]

v max. [m/s] gliding

v max. [m/s] unsupported

Oil-resistant

Approvals and standards

Temperature, moved from/to [°C]

Min. bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

chainflex type

Torsion resistant

®

Bus cables

Bus cables

Selection chart for chainflex® bus cables

130

CFBUS.PVC

PVC

12,5

-5/ +70

2

30

134

CFBUS.PUR

PUR

12,5

-20/ +70

2

30

136

CFBUS

TPE

✔ 10-12,5

-35/ +70

10

6

100

138

CF11.LC

TPE

10

-35/ +70

10

6

100

144

CF11.LC.D

TPE

10

-35/ +70

10

6

100

146

CF14 CAT5

TPE

12,5

-35/ +70

10

6

100

148

129


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 130

chainflex® Bus cable

Profibus

150 Ohm

CFBUS.PVC.001 CFBUS.PUR.001 CFBUS.001 CF11.02.01.02.PBA.LC.D CFROBOT8.001 CFBUS.002 CF11.02.02.15.04.PBA.LC.D CFBUS.003 CF11.02.02.07.03.PBA.LC.D CF11.02.02.02.PBA.LC

(2 x 0,25)C (2 x 0,25)C (2 x 0,25)C (2 x 0,25)C (2 x 0,35)C 4 x 1,5 + (2 x 0,25)C 4 x 1,5 + (2 x 0,25)C 3 x 0,75+(2 x 0,25)C 3 x 0,75+(2 x 0,25)C (2 x (2 x 0,25))C

Interbus

100 Ohm

CFBUS.010 CF11.02.03.02.IB-S CFBUS.011 CF11.02.03.02.10.03.IB-S

(3 x (2 x 0,25))C (3 x (2 x 0,25))C (3 x 2 x 0,25 + 3 x 1,0)C (3 x 2 x 0,25 + 3 x 1,0)C

CAN-Bus

120 Ohm

CFBUS.PVC.021 CFBUS.PUR.021 CFBUS.021 CF11.05.01.02.LC CF11.05.01.02.LC.D CFBUS.020 CF11.02.02.02.LC.D CFBUS.PVC.022 CFBUS.PUR.022 CFBUS.022 CF11.05.02.02.LC CFROBOT8.022

(2 x 0,5)C (2 x 0,5)C (2 x 0,5)C (2 x 0,5)C (2 x 0,5)C (2 x (2 x 0,25)C (2 x (2 x 0,25)C (2 x (2 x 0,5))C (2 x (2 x 0,5))C (2 x (2 x 0,5))C (2 x (2 x 0,5))C (2 x (2 x 0,5))C

Device-Net

120 Ohm

CFBUS.030 CFBUS.031

((2 x AWG 24)C + 2 x AWG 22)C ((2 x AWG 18)C + 2 x AWG 15)C

Temperature, moved from/to [°C]

Class

12,5 x d 12,5 x d 10 x d 10 x d 10 x d 10 x d 10 x d 10 x d 10 x d 10 x d

PVC PUR TPE TPE PUR TPE TPE TPE TPE TPE

- 5 °C to +70 °C* - 20 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 20 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C

Class 4.1.2 Class 4.1.3 Class 6.4.4 Class 6.4.4 Class 6.1.3 Class 6.4.4 Class 6.4.4 Class 6.4.4 Class 6.4.4 Class 6.4.4

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

10 x d 10 x d 10 x d 10 x d

TPE TPE TPE TPE

- 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C

Class 6.4.4 Class 6.4.4 Class 6.4.4 Class 6.4.4

✔ ✔ ✔ ✔

12,5 x d 12,5 x d 10 x d 10 x d 10 x d 10 x d 10 x d 12,5 x d 12,5 x d 10 x d 10 x d 10 x d

PVC PUR TPE TPE TPE TPE TPE PVC PUR TPE TPE PUR

- 5 °C to +70 °C* - 20 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 5 °C to +70 °C* - 20 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 20 °C to +70 °C

Class 4.1.2 Class 4.1.3 Class 6.4.4 Class 6.4.4 Class 6.4.4 Class 6.4.4 Class 6.4.4 Class 4.1.2 Class 4.1.3 Class 6.4.4 Class 6.4.4 Class 6.1.3

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

10 x d 10 x d

TPE TPE

- 35 °C to +70 °C - 35 °C to +70 °C

Class 6.4.4 Class 6.4.4

✔ ✔

✔ ✔

✔ ✔ ✔

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

Approvals and standards

Page

Gliding

Number of cores and conductor Min. bending Jacket nominal cross section [mm2] radius, moved

Unsupported

Bus system/ chainflex® type

Halogen-free

Selection chainflex® bus cables UV-resistant

chainflex® Bus cable

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ twisted ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

134 136 138 146 244 138 146 138 146 144

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

138 144 138 144

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ twisted

134 136 138 144 146 138 146 134 136 138 144 244

✔ ✔

138 138

✔ ✔

* -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2, +5 °C to +70 °C for use in energy chains® with > 50.000 cycles

More bus systems

130

Page 132

131


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 132

chainflex® Bus cable

Gliding

138

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ twisted

138 148 138 148 138 148 134 136 138 138 244

138

Class 6.4.4

138

- 5 °C to +70 °C* - 20 °C to +70 °C - 35 °C to +70 °C -20 °C to +70 °C

Class 4.1.2 Class 4.1.3 Class 6.4.4 Class 6.1.3

✔ ✔ ✔ ✔

✔ ✔ ✔ twisted

✔ ✔ ✔

134 136 138 244

TPE TPE

- 35 °C to +70 °C - 35 °C to +70 °C

Class 6.4.4 Class 6.4.4

✔ ✔

✔ ✔

✔ ✔

138 138

TPE

- 35 °C to +70 °C

Class 6.4.4

138

Bus system/ chainflex® type

Number of cores and conductor Min. bending Jacket nominal cross section [mm2] radius, moved

CC-Link

110 Ohm

CFBUS.035

(3 x AWG 20)C

Ethernet CAT5/GigE

100 Ohm

CFBUS.040 CF14.02.02.02.CAT5 CFBUS.041 CF14.02.04.02.CAT5 CFBUS.042 CF14.02.05.02.CAT5 CFBUS.PVC.045 CFBUS.PUR.045 CFBUS.044 CFBUS.045 CFROBOT8.045

(2 x (2 x 0,25))C (2 x (2 x 0,25))C (4 x (2 x 0,25))C (4 x (2 x 0,25))C (5 x (2 x 0,25))C (5 x (2 x 0,25))C (4 x (2 x 0,15))C (4 x (2 x 0,15))C (4 x (2 x 0,15))C (4 x (2 x 0,15))C (4 x (2 x 0,15))C

Ethernet CAT6

100 Ohm

CFBUS.050

(4 x (2 x 0,14)C)C

FireWire

100 Ohm

CFBUS.055

(2 x (2 x 0,15)C+2 x (0,34)C)

Profinet

100 Ohm

CFBUS.PVC.060 CFBUS.PUR.060 CFBUS.060 CFROBOT8.060

(4 x 0,38)C (4 x 0,38)C (4 x 0,38)C (2 x (2 x 0,34))C

USB

90 Ohm

CFBUS.065 CFBUS.066

(2 x 0,5+1 x (2 x 0,08))C (2 x 0,5+1 x (2 x 0,24))C

DVI

100 Ohm

CFBUS.070

(4 x (2 x 0,08+2 x 0,08 + 3 x 0,08))C

Temperature, moved from/to [°C]

Class

10 x d

TPE

- 35 °C to +70 °C

Class 6.4.4

12,5 x d 12,5 x d 12,5 x d 12,5 x d 12,5 x d 12,5 x d 12,5 x d 12,5 x d 12,5 x d 12,5 x d 10 x d

TPE TPE TPE TPE TPE TPE PVC PUR TPE TPE PUR

- 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 5 °C to +70 °C* - 20 °C to +70 °C - 35 °C to +70 °C - 35 °C to +70 °C - 20 °C to +70 °C

Class 6.4.4 Class 6.3.4 Class 6.4.4 Class 6.3.4 Class 6.4.4 Class 6.3.4 Class 4.1.2 Class 4.1.3 Class 6.4.4 Class 6.4.4 Class 6.1.3

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

12,5 x d

TPE

- 35 °C to +70 °C

Class 6.4.4

12,5 x d

TPE

- 35 °C to +70 °C

12,5 x d 12,5 x d 12,5 x d 10 x d

PVC PUR TPE PUR

12,5 x d 12,5 x d 12,5 x d

Halogen-free

Unsupported

Selection chainflex® bus cables UV-resistant

chainflex® Bus cable

✔ ✔ ✔ ✔

Approvals and standards

Page

* -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2, +5 °C to +70 °C for use in energy chains® with > 50.000 cycles

More bus systems

132

Page 130

133


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 134

CFBUS.PVC PVC 12,5 x d

PVC Bus cable CFBUS.PVC ● ● ● ● ●

Class 4.1.2 (4 medium load requirements

for medium load requirements PVC outer jacket shielded oil-resistant flame-retardant

Conductor Core insulation

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). According to bus specification.

Core stranding

According to bus specification.

Core identification

According to bus specification Schedule Delivery Program Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Red lilac (similar to RAL 4001) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2, +5 °C to +70 °C for use in energy chains® with > 50.000 cycles, minimum bending radius 12,5 x d -20 °C to +70 °C, minimum bending radius 7,5 x d

Overall shield Outer jacket

T/R moved

T/R fixed v max. freely suspended a max.

2 m/s

Travel distance

Freely suspended travel distances, Class 1

UV-resistant

Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 1598 and 2571, 30 V, 80 °C

UL/CSA

30 m/s2

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Typical application area ● ● ● ● ●

for medium load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended travel distances Bus connection cable for storage and retrieval units for high-bay warehouses, machining units/machine tools, handling, indoor cranes

Delivery program Part No.

Image exemplary.

Number of cores and conductor nominal cross section [mm2]

Profibus CFBUS.PVC.001 CAN-Bus CFBUS.PVC.021 CFBUS.PVC.022(2) Ethernet/CAT5/GigE CFBUS.PVC.045 Profinet CFBUS.PVC.060(16)

External diameter approx. [mm]

Copper index [kg/km]

Weight [kg/km]

(2x0,25)C

8,0

22

71

(2x0,5)C (2x(2x0,5))C

8,5 8,5

27 38

81 94

(4x(2x0,15))C

7,0

34

62

(4 x 0,38)C

7,0

38

67

®

The chainflex types marked with (2) are cables designed as a star-quad. (16) Colour outer jacket: Yellow green (similar to RAL 6018) Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Delivery program Characteristic Part No. wave impedance approx. [Ω] Profibus CFBUS.PVC.001 150 CAN-Bus CFBUS.PVC.021 120 CFBUS.PVC.022 120 Ethernet/CAT5/GigE CFBUS.PVC.045 100 Profinet CFBUS.PVC.060

eplan download, configurator

1 freely suspended 2 oil-resistant)

CFBUS.PVC PVC 12,5 x d

100

Number of cores Colour code and conductor nominal cross section [mm2] (2x0,25)C red, green (2x0,5)C (2x(2x0,5))C (4x(2x0,15))C

(4x0,38)C

white, brown white, green, brown, yellow (star-quad stranding) white-blue/blue, white-orange/orange, white-green/green, white-brown/brown white, yellow, blue, orange (star-quad stranding)

www.igus.eu/en/CFBUSPVC

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

135


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 136

CFBUS.PUR PUR 12,5 x d

PUR Bus cable CFBUS.PUR ● ● ● ● ● ● ● ●

Class 4.1.3 (4 medium load requirements

for medium load requirements PUR outer jacket shielded oil-resistant and coolant-resistant notch-resistant PVC-free/halogen-free flame-retardant hydrolysis-resistant and microbe-resistant Conductor

UL/CSA

Style 1598 and 20236, 30 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Core insulation

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). According to bus specification.

Core stranding

According to bus specification.

Typical application area

Core identification

● ● ● ● ●

T/R moved

According to bus specification Schedule Delivery Program Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Red lilac (similar to RAL 4001) -20 °C to +70 °C, minimum bending radius 12,5 x d

T/R fixed

-40 °C to +70 °C, minimum bending radius 7,5 x d

v max. freely suspended a max.

2 m/s

Travel distance

Freely suspended travel distances, Class 1

UV-resistant

Medium

Profibus CFBUS.PUR.001 CAN-Bus CFBUS.PUR.021 CFBUS.PUR.022(2) Ethernet/CAT5/GigE CFBUS.PUR.045 Profinet CFBUS.PUR.060(16)

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

Overall shield Outer jacket

Halogen-free

30 m/s2

for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances Bus connection cable for machining units/machine tools, low-temperature applications

Delivery program Part No.

Image exemplary.

Number of cores and conductor nominal cross section [mm2]

External diameter approx. [mm]

Copper index [kg/km]

Weight [kg/km]

(2x0,25)C

8,0

22

67

(2x0,5)C (2x(2x0,5))C

8,5 8,5

27 38

76 89

(4x(2x0,15))C

7,0

34

62

(4 x 0,38)C

7,0

38

64

The chainflex® types marked with (2) are cables designed as a star-quad. (16) Colour outer jacket: Yellow green (similar to RAL 6018) Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Delivery program Characteristic Part No. wave impedance approx. [Ω] Profibus CFBUS.PUR.001 150 CAN-Bus CFBUS.PUR.021 120 CFBUS.PUR.022 120 Ethernet/CAT5/GigE CFBUS.PUR.045 100 Profinet CFBUS.PUR.060

eplan download, configurator

1 freely suspended 3 oil-resistant)

CFBUS.PUR PUR 12,5 x d

100

Number of cores Colour code and conductor nominal cross section [mm2] (2x0,25)C red, green (2x0,5)C (2x(2x0,5))C (4x(2x0,15))C

(4x0,38)C

white, brown white, green, brown, yellow (star-quad stranding) white-blue/blue, white-orange/orange, white-green/green, white-brown/brown white, yellow, blue, orange (star-quad stranding)

www.igus.eu/en/CFBUSPUR

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

137


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 138

CFBUS TPE 10-12,5 x d

TPE Bus cable CFBUS ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant 300 V UL for Ethernet biooil-resistant flame-retardant hydrolysis-resistant and microbe-resistant

NEW!

Conductor Core insulation

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). According to bus specification.

Core stranding

According to bus specification.

Core identification

According to bus specification Schedule Delivery Program TPE mixture adapted to suit the requirements in energy chains®.

Inner jacket Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Red lilac (similar to RAL 4001) -35 °C to +70 °C, minimum bending radius 10-12,5 x d

T/R fixed

-40 °C to +70 °C, minimum bending radius 5 x d

Outer jacket

4 travel distance up to 400 m 4 oil-resistant)

CFBUS TPE 10-12,5 x d

UL/CSA

Style 1589 and 21371, 30 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 400 m Bus connection cable for storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications

Test data

Page 34 or www.igus.eu/en/test3

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m, Class 4 Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Flame-retardant

Image exemplary.

Silicon-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

eplan download, configurator

www.igus.eu/en/CFBUS

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

FireWire cable for moving energy supplies in digital camera technology.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

139


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 140

CFBUS TPE 10-12,5 x d

TPE Bus cable CFBUS

Class 6.4.4 (6 maximum load requirements

4 travel distance up to 400 m 4 oil-resistant)

CFBUS TPE 10-12,5 x d

Image exemplary.

Delivery program Part No.

Number of cores and External conductor nominal cross diameter 2 section [mm ] approx. [mm] Profibus (minimum bending radius 10 x d) Style 1589/21371, 30 V, 80°C CFBUS.001 (2x0,25)C 8,5 CFBUS.002 4x1,5+(2x0,25)C 12,5

Copper index [kg/km]

Weight [kg/km]

23 96

70 175

11,0

58

121

Interbus (minimum bending radius 10 x d) Style 1589/21371, 30 V, 80°C CFBUS.010 (3x(2x0,25))C 8,5 CFBUS.011 (3x2x0,25+3x1,0)C 10,0

42 74

83 135

CFBUS.003

3x0,75+(2x0,25)C

CAN-BUS/Fieldbus (minimum bending radius 10 x d) Style 1589/21371, 30 V, 80°C CFBUS.020(2) (2x(2x0,25))C 6,5 33 CFBUS.021 (2x0,5)C 8,5 36 (2) CFBUS.022 (2x(2x0,5))C 8,5 45 DeviceNet (minimum bending radius 10 x d) CFBUS.030(4) Drop ((2xAWG24)C+2xAWG22)C 7,5 33 CFBUS.031

Trunk ((2xAWG18)C+2xAWG15)C

11,5

96

66 77 83 65 110

CC-Link (minimum bending radius 10 x d) Style 1589/21371, 30 V, 80°C CFBUS.035 (3xAWG20)C 8,5 44 90 New* Ethernet/CAT5/GigE (minimum bending radius 12,5 x d) Style 10138/21235, 300 V, 80 °C – starting from manufacturing date 4/2012 CFBUS.040(2) (2x(2x0,25))C 7,0 33 43 CFBUS.041 (4x(2x0,25))C 10,0 46 101 CFBUS.042(1) (5x(2x0,25))C 10,5 53 106 CFBUS.044 (4x(2x0,15))C 8,0 35 79 CFBUS.045 (4x(2x0,15))C 8,0 35 79 Ethernet/CAT6 (minimum bending radius 12,5 x d) Style 1589/21371, 30 V, 80°C CFBUS.050 (4x(2x0,14)C)C 10,0 77

131

(1) Delivery time upon inquiry. (4) manufactured without inner jacket The chainflex® types marked with (2) are cables designed as a star-quad. Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

Other types

Page 142

eplan download, configurator

www.igus.eu/en/CFBUS

950 types from stock no cutting costs ... 140

(for up to 10 cuts of the same type)

Delivery program Characteristic Core group Colour code Part No. wave impedance approx. [Ω] Profibus CFBUS.001 150 (2x0,25)C red, green CFBUS.002 150 4x1,5+ black with white numbers (2x0,25)C red/green CFBUS.003 150 3x0,75+ black, blue, green-yellow (2x0,25)C red/green Interbus CFBUS.010 100 (3x(2x0,25))C white/brown, green/yellow, gray/pink CFBUS.011 100 (3x1,0+ red, blue, green-yellow 3x(2x0,25))C white/brown, green/yellow, gray/pink CAN-BUS/Fieldbus CFBUS.020 120 (2x(2x0,25))C white, green, brown, yellow (star-quad stranding) CFBUS.021 120 (2x0,5)C white, brown CFBUS.022 120 (2x(2x0,5))C white, green, brown, yellow (star-quad stranding) DeviceNet CFBUS.030 Drop 120 (1x2xAWG24)+ white/blue (1x2xAWG22)C red/black CFBUS.031 Trunk 120 (1x2xAWG18)+ white/blue (1x2xAWG15)C red/black CC-Link CFBUS.035 110 (3xAWG20)C white, yellow, blue Ethernet/CAT5/GigE CFBUS.040 100 (2x(2x0,25))C white, green, brown, yellow (star-quad stranding) CFBUS.041 100 (4x(2x0,25))C white/brown, green/yellow, gray/pink, blue/red CFBUS.042 100 (5x(2x0,25))C white/brown, green/yellow, gray/pink, blue/red, black/violet CFBUS.044 100 (4x(2x0,15))C white/brown, green/yellow, gray/pink, blue/red CFBUS.045 100 (4x(2x0,15))C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6 CFBUS.050 100 (4x(2x0,14)C)C white, blue, white, orange, white, green, white, brown

Technical note The USB, FireWire and GigE-cables shown on these pages were developed for the ambitious industrial usage in e-chains®. High proofness to oil and lubricants is as secured as protection against electromagnetical interferences. This high mechanical service life was reached with the usage of high quality materials which even care for the electrical safeness. In single cases communication errors can occur, if very different hardware and software is combined. We recommend tests with all components and the cables before starting serial production, to get the proove for a perfect running system. Of course we support you with the details of these electrical tests. Just give us a call!

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

141


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 142

CFBUS TPE 10-12,5 x d

TPE Bus cable CFBUS

Class 6.4.4 (6 maximum load requirements

4 travel distance up to 400 m 4 oil-resistant)

CFBUS TPE 10-12,5 x d

Image exemplary.

Delivery program Part No.

Number of cores and External conductor nominal cross diameter 2 section [mm ] approx. [mm] FireWire (minimum bending radius 12,5 x d) Style 1589/21371, 30 V, 80°C CFBUS.055 (2x(2x0,15)C+2x(0,34)C) 7,5

Copper index [kg/km]

Weight [kg/km]

42

81

Profinet (minimum bending radius 12,5 x d) Style 10138/21235, 300 V, 80°C – starting from manufacturing date 4/2012 CFBUS.060(16) (4x0,38)C 7,5 37 71 USB (minimum bending radius 12,5 x d) Style 1589/21371, 30 V, 80°C CFBUS.065 (2x0,5+1x(2x0,08))C 5,0 26 45 CFBUS.066

(2x0,5+1x(2x0,24))C

6,0

32

56

DVI (minimum bending radius 12,5 x d) Style 1589/21371, 30 V, 80°C CFBUS.070 (4x(2x0,08)C+1x2x0,08+3x0,08)C 9

33

92

(16) Colour outer jacket: Yellow green (similar to RAL 6018) Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Delivery program Characteristic Core group Colour code Part No. wave impedance approx. [Ω] FireWire CFBUS.055 100 2x(2x0,15)C+ orange/blue, green/red 2x(0,34)C black, white Profinet CFBUS.060 100 (4x0,38)C white, yellow, blue, orange (star-quad stranding) USB CFBUS.065 90 2x0,5 red, black 2x0,08 white/green CFBUS.066 90 2x0,5 red, black 2x0,24 white/green DVI CFBUS.070 100 (4x(2x0,08+ 4 x white/yellow with elementjacket in blue, black, white, red 2x0,08+3x0,08))C white/brown, green, yellow, gray

Order example: CFBUS.060 – in your desired length (0,5 m steps) CFBUS chainflex series .060 Code BUS-type ®

Other types

Page 140

Please use www.chainflex.eu/en/CFBUS for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

Technical note

eplan download, configurator

www.igus.eu/en/CFBUS

950 types from stock no cutting costs ... 142

(for up to 10 cuts of the same type)

The USB, FireWire and GigE-cables shown on these pages were developed for the ambitious industrial usage in e-chains®. High proofness to oil and lubricants is as secured as protection against electromagnetical interferences. This high mechanical service life was reached with the usage of high quality materials which even care for the electrical safeness. In single cases communication errors can occur, if very different hardware and software is combined. We recommend tests with all components and the cables before starting serial production, to get the proove for a perfect running system. Of course we support you with the details of these electrical tests. Just give us a call!

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

143


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:56 Seite 144

CF11.LC TPE 10 x d

TPE Bus cable CF11.LC (low capacitance) ● ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant biooil-resistant PVC-free/halogen-free UV-resistant hydrolysis-resistant and microbe-resistant

4 travel distance up to 400 m 4 oil-resistant)

CF11.LC TPE 10 x d

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area Conductor Core insulation

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). According to bus specification.

Core stranding

According to bus specification.

Core identification

According to bus specification Schedule Delivery Program TPE mixture adapted to suit the requirements in energy chains®.

Inner jacket Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Steel blue (similar to RAL 5011) -35 °C to +70 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +70 °C, minimum bending radius 5 x d

Outer jacket

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m Bus connection cable for storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, outdoor cranes, low-temperature applications

Delivery program Part No. Interbus CF11.02.03.02.IB-S CF11.02.03.02.10.03.IB-S CAN-Bus CF11.05.01.02.LC CF11.05.02.02.LC(2) Profibus CF11.02.02.02.PBA.LC(2)

Number of cores and conductor nominal cross section [mm2] (3x(2x0,25))C (3x2x0,25+3x1,0)C

External diameter approx. [mm] 8,5 10,0

Copper index [kg/km] 42 74

Weight [kg/km]

(2x0,5)C (2x(2x0,5))C

8,5 8,5

36 45

77 83

(2x(2x0,25))C

8,5

33

80

83 135

®

The chainflex types marked with (2) are cables designed as a star-quad. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m, Class 4 High

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

Silicon-free Halogen-free

Delivery program Characteristic Number of cores and Part No. wave impedance conductor nominal Interbus approx. [Ω] cross section [mm2] CF11.02.03.02.IB-S 100 (3x(2x0,25))C CF11.02.03.02.10.03.IB-S 100 (3x2x0,25+ 3x1,0)C CAN-Bus CF11.05.01.02.LC 120 (2x0,5)C CF11.05.02.02.LC 120 (2x(2x0,5))C Profibus CF11.02.02.02.PBA.LC 150 (2x(2x0,25))C

Colour code

white/brown, green/yellow, gray/pink white/brown, green/yellow, gray/pink red, blue, green-yellow white, brown white, green, brown, yellow (star-quad stranding) green, yellow , red, brown (star-quad stranding)

Order example: CF11.02.03.02.IB-S – in your desired length (0,5 m steps) CF11.LC chainflex series .02 Code nominal cross section .03 Number of pairs .02 Identification pairs .IB-S Special identification ®

Image exemplary.

Please use www.chainflex.eu/en/CF11LC for your online order.

eplan download, configurator

www.igus.eu/en/CF11LC

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time 24h or today. Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

145


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CF11.LC.D TPE 10 x d

TPE Bus cable CF11.LC.D (low capacitance) ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded PVC-free/halogen-free oil-resistant biooil-resistant hydrolysis-resistant and microbe-resistant

Conductor Core insulation

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). According to bus specification.

Core stranding

According to bus specification.

Core identification

According to bus specification Schedule Delivery Program TPE mixture adapted to suit the requirements in energy chains®.

Inner jacket Overall shield Outer jacket

T/R moved T/R fixed

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Red lilac (similar to RAL 4001) -35 °C to +70 °C, minimum bending radius 10 x d -40 °C to +70 °C, minimum bending radius 5 x d

UV-resistant

Freely suspended and gliding travel distances up to 400 m, Class 4 Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

Silicon-free Halogen-free

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 400 m Bus connection cable for storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications

Delivery program Number of cores and Part No. conductor nominal Profibus cross section [mm2] CF11.02.01.02.PBA.LC.D (2x0,25)C CF11.02.02.07.03.PBA.LC.D 3x0,75+(2x0,25)C CF11.02.02.15.04.PBA.LC.D 4x1,5+(2x0,25)C CAN-Bus CF11.02.02.02.LC.D(2) (2x(2x0,25))C CF11.05.01.02.LC.D (2x0,5)C

External diameter approx. [mm] 8,5 11,0 12,5

Copper index [kg/km] 23 58 96

Weight [kg/km]

6,5 8,5

33 36

66 77

70 121 175

The chainflex® types marked with (2) are cables designed as a star-quad. Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance

4 travel distance up to 400 m 4 oil-resistant)

CF11.LC.D TPE 10 x d

Delivery program Characteristic Number of cores and Part No. wave impedance conductor nominal Profibus approx. [Ω] cross section [mm2] CF11.02.01.02.PBA.LC.D 150 (2x0,25)C CF11.02.02.07.03.PBA.LC.D 150 3x0,75+ (2x0,25)C CF11.02.02.15.04.PBA.LC.D 150 4x1,5+ (2x0,25)C CAN-Bus CF11.02.02.02.LC.D 120 (2x(2x0,25))C CF11.05.01.02.LC.D 120 (2x0,5)C

Colour code red/green black, blue, green-yellow red/green black with white numbers red/green white, green, brown, yellow (star-quad stranding) white/brown

Order example: CF11.02.01.02.PBA.LC.D – in your desired length (0,5 m steps) CF11.LC.D chainflex series .02 Code nominal cross section .01 Number of pairs .02 Identification pairs .PBA.LC.D Special identification ®

Image exemplary.

Please use www.chainflex.eu/en/CF11LCD for your online order. eplan download, configurator

www.igus.eu/en/CF11LCD

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time 24h or today. Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

147


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CF14 CAT5 TPE 12,5 x d

TPE Bus cable CF14CAT5 ● ● ● ● ● ● ●

Class 6.3.4 (6 maximum load requirements

Ethernet special cable for heavy-duty use TPE outer jacket oil-resistant biooil-resistant PVC-free/halogen-free UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

19-wire conductor consisting of bare copper wires in especially bending-resistant braiding quality. Special PP-isolating mixture.

Typical application area

Core identification

2 cores each stranded in pairs with short pitch lengths, core pairs also stranded with short pitch lengths. Colour code in accordance with DIN 47100

● ● ● ● ●

Inner jacket

TPE mixture adapted to suit the requirements in energy chains®.

Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Red lilac (similar to RAL 4001) -35 °C to +70 °C, minimum bending radius 12,5 x d

T/R fixed

-40 °C to +70 °C, minimum bending radius 7,5 x d

Core insulation Core stranding

Outer jacket

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

Silicon-free Halogen-free

3 travel distance up to 100 m 4 oil-resistant)

CF14 CAT5 TPE 12,5 x d

for maximum load requirements almost unlimited resistance to oil, also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 100 m Ethernet cable for Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2]

Ethernet CAT5 New* CF14.01.04.02.CAT5 CF14.02.02.02.CAT5(2) CF14.02.04.02.CAT5 CF14.02.05.02.CAT5

External diameter approx. [mm]

(4x(2x0,14))C (2x(2x0,25))C (4x(2x0,25))C (5x(2x0,25))C

8,5 7,5 10,0 10,5

Copper index [kg/km]

Weight [kg/km]

39 33 46 53

75 43 101 106

The chainflex® types marked with (2) are cables designed as a star-quad. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

Delivery program Characteristic Part No. wave impedance approx. [Ω] Ethernet CAT5 CF14.01.04.02.CAT5 100 CF14.02.02.02.CAT5 100 CF14.02.04.02.CAT5 100 CF14.02.05.02.CAT5 100

Number of cores Colour code and conductor nominal cross section [mm2] (4x(2x0,14))C white/brown, green/yellow, gray/pink, blue/red (2x(2x0,25))C white, green, brown, yellow (star-quad stranding) (4x(2x0,25))C white/brown, green/yellow, gray/pink, blue/red (5x(2x0,25))C white/brown, green/yellow, gray/pink, blue/red, black/violet

Order example: CF14.02.02.02.CAT5 – in your desired length (0,5 m steps) CF14 CAT5 chainflex series .02 Code nominal cross section .02 Number of pairs .02 Identification pairs .CAT5 CAT5 identification ®

Please use www.chainflex.eu/en/CF14 for your online order. Delivery time 24h or today.

Image exemplary.

Delivery time means time until shipping of goods.

eplan download, configurator

www.igus.eu/en/CF14

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Test data Page 32 or www.igus.eu/en/test2 More CAT5/CAT6 cables Page 140, CFBUS

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

149


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Page

a max. [m/s2]

v max. [m/s] gliding

v max. [m/s] unsupported

Oil-resistant

Approvals and standards

Temperature, moved from/to [°C]

Min. bending radius, moved [factor x d]

Shield

Jacket

chainflex® cable

Fibre optic cables

chainflex type

Torsion resistant

®

Fibre optic cables* Information fibre optic cables

154

CFLK**

PUR

CFLG.2H

phase-out model, is replaced by CFLG.LB

CFLG.LB***

TPE

5

CFLG. G***

TPE

15

12,5

-20/ +70

10

5

20

156

-40/ +60

10

6

20

160

-40/ +60

10

6

20

162

* CFROBOT5, torsionable fibre optic cables ** POF-Fibre/plastic FOC *** Multimode/gradient fibres

Page 248

151


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 152

Info

Info

The safest and often cheapest way to transfer data to machines and plant.

Fault-free communication between all systems in machines and plant that is becoming more and more complex all the time should be a matter of course these days. However, many plant manufacturers or operators have major EMC problems that occur sporadically or even only years later. These problems are often based on conventional bus cables that either have insufficient or unreliable shielding. Alongside igus® chainflex® bus cables that already prevent these problems to a large extent, chainflex® glass fibre optic cables provide further advantages for even greater data safety. Fibre optic cables (FOC) do not require a braided shielding that is susceptible to mechanical damage as EMC protection, and are insensitive to EMC on account of their very nature, since industrial conventional interference fields do not have any effect on light signals. In addition, fibre optic cables can be used independently of the system, since a special bus cable is not required for every bus system, rather one FOC type can usually be used to operate any bus system providing the bus system manufacturer provides respective FOC converters.

Important fibre types: ● Multi-mode fibres 50/125 µm 62,5/125 µm The ideal fibre for large data volumes and longer transmission lengths in the field of automation. On account of the very low output attenuation (0.8-3 db/km per fibre and light wave length) of these fibre types, transmission lengths of several hundred metres can be realised quite easily. ● POF (Plastic fibres) 980/1000 µm The ideal and low-cost fibre for short transmission paths. On account of the high output attenuation of the fibre type of 160-230 dB/km, lengths over 15 mm must be avoided in permanent-motion energy chains®.

chainflex® FOC offer the operator the following advantages: 1. Greater data security thanks to ● FOC-typical better transmission characteristics ● Greater possible transmission lengths of several 100 m ● Greater possible data volumes thanks to lower attenuation values ● Maximum EMC protection for the data transmitted ● Future-proof installation (no cable replacement with new bus systems)

Test data Page 38 or www.igus.eu/en/test5

2. Greater mechanical protection through ● The FOC designed for permanent mechanical movement ● The igus®-typical highly abrasion-proof and chemical resistant sheathing materials ● The special chainflex® design concept (tested at 30 million cycles without a significant increase in attenuation) 3. Future-oriented cost reduction through ● Bus-independent bus cable wiring ● Longer service life in e-chains® ● Extendable without transmission limits

● PCF (Polymer Cladded Fibre) 200/230 µm The ideal compromise for POF fibre. This plasticcoated quartz glass fibre is a viable alternative for many terminal devices that have been designed for POF. This means greater transmission lengths (100 m and more) are possible without the original POF terminal devices having to be replaced.

The large number of fibre optic cables in industrial data transmission is also much more manageable than the large number of different field or high-speed buses which require a separate cable for each bus. Thus the following fibre types can be used for industrial data communication, completely independently of the type of field bus used. The fibre type and number depends only on which converters are used and which fibre type the respective manufacturer prescribes. The fibres are defined on the basis of diameter and result in a clear and limited choice.

950 types from stock no cutting costs ... 152

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

153


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 154

CFLK PUR 12,5 x d

PUR Fibre optic cable (FOC) CFLK ● POF fibres for high load requirements and interference-free transmission ● PUR outer jacket ● oil-resistant and coolant-resistant

Fibre cable

Class 5.1.3 (5 high load requirements

CFLK PUR 12,5 x d

1 freely suspended 3 oil-resistant)

Typical application area ● ● ● ● ● ●

for high load requirements maximum EMC protection almost unlimited resistance to oil preferably indoor applications especially for freely suspended and gliding travel distances up to 15 m Wood/stone processing, packaging industry, supply system, handling, adjusting equipment

980/1000 µm fibre with PE isolation.

Core stranding

POF fibre with stranded high-tensile plastic reinforcement.

Delivery program Part No.

Core identification

Core black.

CFLK.L1.01

Number of fibres

1

Fibre diameter approx. [µm] 980/1000

External diameter approx. [mm] 6,0

Weight [kg/km] 25

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.

Outer jacket

T/R moved

Low-adhesion mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Red lilac (similar to RAL 4001) -20 °C to +70 °C, minimum bending radius 12,5 x d

T/R fixed

-25 °C to +70 °C, minimum bending radius 7,5 x d

Part No.

CFLK.L1.01

Image exemplary.

Fibres identification black

®

Please use www.chainflex.eu/en/CFLK for your online order.

Freely suspended and gliding travel distances up to 15 m, Class 1

UV-resistant

Medium

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

eplan download, configurator

Attenuation with 650 nm [dB/km] 200

Order example: CFLK.L1.01 – in your desired length (0,5 m steps) CFLK chainflex series .L1 Type of fibres .01 Number of cores

v max. 10 m/s, 5 m/s unsupported/gliding a max. 20 m/s2 Travel distance

Bandwidth with 650 nm [MHz x km] 40

www.igus.eu/en/CFLK

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time 24h or today. Delivery time means time until shipping of goods.

Woodworkingmachines with e-chains® and chainflex® cables

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

155


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 156

CFLG.LB TPE 5xd

TPE Fibre optic cable (FOC) CFLG.LB ● ● ● ● ● ● ●

Gradient glass-fibre cable for maximum load requirements TPE outer jacket metal-free oil-resistant low-temperature-flexible up to -40 °C PVC-free/halogen-free UV-resistant

Fibre cable Core stranding Core identification Overall shield

50/125 µm, 62.5/125 µm special fixed wire elements with aramide strain relief. FOC cores stranded with high-tensile aramide dampers with especially short pitch length. Cores blue with white numerals. Extremely bending-resistant aramid braid for torsion protection.

Class 7.3.4 (7 maximum load requirements

3 travel distance up to 100 m and more 4 oil-resistant)

CFLG.LB TPE 5xd

Typical application area ● ● ● ● ● ●

for maximum load requirements at 5 x d maximum EMC protection, with high transmission qualities in terms of glass-specific requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications for freely suspended and gliding travel distances up to 100 m and more Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, semiconductor insertion, refrigerating sector

Delivery program Part No.

Number of fibres

CFLG.2LB.62,5/125 CFLG.2LB.50/125

2 2

Fibre diameter approx. [µm] 62,5/125 50/125

External diameter approx. [mm] 8,5 8,5

Weight [kg/km] 47 47

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.

Outer jacket

T/R moved

Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -40 °C to +60 °C, minimum bending radius 5 x d

T/R fixed

-40 °C to +60 °C, minimum bending radius 5 x d

UV-resistant Oil

Image exemplary.

®

Please use www.chainflex.eu/en/CFLGLB for your online order.

Freely suspended and gliding travel distances up to 100 m and more, Class 3 High

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Silicon-free

eplan download, configurator

CFLG.2LB.62,5/125 CFLG.2LB.50/125

Bandwidth Attenuation Bandwidth Attenuation Fibres with 850 nm with 850 nm with 1300 nm with 1300 nm identification [MHz x km] [dB/km] [MHz x km] [dB/km] 160 - 200 3,2 200 - 500 0,9 orange with white numbers 200 - 600 2,5 - 3,5 600 - 1200 0,7 - 1,5 blue with white numbers

Order example: CFLG.2LB.50/125 – in your desired length (0,5 m steps) CFLG.2LB chainflex series .50/125 Type of fibres

v max. 10 m/s, 6 m/s unsupported/gliding a max. 20 m/s2 Travel distance

Part No.

Delivery time 24h or today. Delivery time means time until shipping of goods.

www.igus.eu/en/CFLGLB

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

157


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CFLG.G TPE 15 x d

TPE Fibre optic cable (FOC) CFLG.G ● ● ● ● ●

Gradient glass-fibre cable for maximum load requirements TPE outer jacket PVC-free/halogen-free low-temperature-flexible to -40 °C hydrolysis-resistant and microbe-resistant

Fibre cable Stranding Identification Outer jacket

T/R moved

Class 7.4.4 (7 maximum load requirements Typical application area ● ● ● ● ● ●

for maximum load requirements maximum EMC protection, with high transmission qualities in terms of glass-specific requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications only for freely suspended and gliding travel distances up to 500 m and more Outdoor ship to shore, crane applications, conveyer technology, low-temperature applications

50/125 µm, 62,5/125 µm fibres in gel-filled hollow cores. Stranded GRP rods with integrated torsion protection braid in the outer jacket over gel-filled fibre sheath. Fibres Schedule Delivery Program Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -40 °C to +60 °C, minimum bending radius 15 x d

Delivery program Part No.

Number of fibres

CFLG.6G.62,5/125.TC CFLG.12G.62,5/125.TC CFLG.6G.50/125.TC CFLG.12G.50/125.TC

6 12 6 12

Travel distance UV-resistant Oil

CFLG.6G.62,5/125.TC CFLG.12G.62,5/125.TC CFLG.6G.50/125.TC CFLG.12G.50/125.TC

Freely suspended and gliding travel distances up to 500 m and more, Class 4 High

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Silicon-free

Bandwidth with 850 nm [MHz x km] 160 - 200 160 - 200 200 - 600 200 - 600

-40 °C to +60 °C, minimum bending radius 8,5 x d

v max. 10 m/s, 6 m/s unsupported/gliding a max. 20 m/s2

Fibre diameter approx. [µm] 62,5/125 62,5/125 50/125 50/125

External diameter approx. [mm] 11,5 11,5 11,5 11,5

Weight [kg/km] 110 110 110 110

Other number of fibres on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.

Part No. T/R fixed

4 travel distance up to 500 m and more 4 oil-resistant)

CFLG.G TPE 15 x d

Attenuation with 850 nm [dB/km] 3,2 3,2 2,5 - 3,5 2,5 - 3,5

Bandwidth with 1300 nm [MHz x km] 200 - 500 200 - 500 600 - 1200 600 - 1200

Attenuation with 1300 nm [dB/km] 0,9 0,9 0,7 - 1,5 0,7 - 1,5

Part No.

Fibres identification

Hollow core identification

CFLG.6G.62,5/125.TC CFLG.12G.62,5/125.TC

ecru, yellow, green, red, violet, blue ecru, yellow, green, red, violet, blue, lightblue, gray, brown, black, orange, pink ecru, yellow, green, red, violet, blue ecru, yellow, green, red, violet, blue, lightblue, gray, brown, black, orange, pink

orange orange

CFLG.6G.50/125.TC CFLG.12G.50/125.TC

blue blue

Order example: CFLG.6G.62,5/125.TC – in your desired length (0,5 m steps) CFLG.G chainflex series .6G Number of cores .62,5/125 Type of fibres .TC Special identification ®

Please use www.chainflex.eu/en/CFLGGT for your online order. Delivery time 24h or today.

Image exemplary.

Delivery time means time until shipping of goods.

eplan download, configurator

www.igus.eu/en/CFLGGT

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Test data

Page 46 or www.igus.eu/en/test10

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

159


Page

a max. [m/s2]

v max. [m/s] gliding

v max. [m/s] unsupported

Oiil-resistant

Approvals and standards

Temperature, moved from/to [°C]

Min. bending radius, moved [factor x d]

Shield

Jacket

chainflex type

Torsion resistant

®

chainflex® cable

Measuring system cables

EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 160

Measuring system cables Selection chart for chainflex® measuring system cables

162

CF211

PVC

10

-5/ +70

5

CF111.D

PUR

12

-35/ +100

2

CF113.D

PUR

10

-20/ +80

5

CF11.D

TPE

10

-35/ +100

10

3

50

164

30

170

3

50

174

6

100

180

161


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 162

chainflex® Measuring system cables

Selection chart for chainflex® measuring system cables

chainflex®-series CF211.yyy Drive Technology Number of cores and Class 5.3.2 System conductor nominal Jacket PVC 2 cross section [mm ] Page 164

CF111.yyy.D CF113.yyy.D CF11.yyy.D 4.1.3 6.3.3 6.4.4 PUR PUR TPE 170 174 180

B&R CFxxx.027.D CFxxx.027.D

(5x(2x0,14)+2x0,5)C

(4x(2x0,34)+4x0,5)C

(3x(2x0,14)C+(4x0,14)+(2x0,5))C (4x(2x0,34)+4x0,5)C

✔ ✔

✔ ✔

✔ ✔

✔ ✔

(4x(2x0,25)+2x0,5)C

Control Techniques CFxxx.001.D CFxxx.011.D

ELAU CFxxx.009.D

Fagor CFxxx.004.D CFxxx.015.D

(2x(2x2x0,14)+(4x0,14)C+(4x0,5))C (4x(2x0,14)+4x0,5)C

✔ ✔

✔ ✔

✔ ✔

(3x(2x0,5+2x0,25)+(4x0,25))C (5x0,5+(2x0,25))C

✔ ✔

✔ ✔

✔ ✔

(2x(2x2x0,14)+(4x0,14)C+(4x0,5))C (4x(2x0,14)+4x0,5)C (4x(2x0,14)+4x0,5)C (3x(2x0,14)C+(2x0,5)C)C

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔

✔ ✔ ✔

FANUC CFxxx.021.D CFxxx.022.D

Jetter CFxxx.002.D CFxxx.025.D

(3x(2x0,14)C+(2x0,5C))C (3x(2x0,14)C+(2x0,5)C)C

(3x(2x0,14)C+2x(0,5)C)C (4x(2x0,25)+2x1,0)C (3x(2x0,14)C+(2x0,5)C)C 3x(2x0,14)C+(3x0,14)C 4x(2x0,14)C+2x(1,0)C 3x(2x0,14)C+(4x0,14)C+2x(2x0,5)C

✔ ✔

Lenze CFxxx.002.D CFxxx.010.D CFxxx.025.D CFxxx.032.D CFxxx.033.D CFxxx.034.D

LTi DRiVES CFxxx.004.D CFxxx.009.D CFxxx.010.D

CFxxx.001.D CFxxx.008.D CFxxx.009.D CFxxx.010.D CFxxx.018.D

(3x(2x0,14)C+(4x0,14)+(2x0,5))C

✔ ✔ ✔ ✔ ✔

(2x(2x2x0,14)+(4x0,14)C+(4x0,5))C (4x(2x0,25)+2x0,5)C (4x(2x0,25)+2x1,0)C

✔ ✔ ✔

(3x(2x0,25))C (4x(2x0,25)+2x0,5)C (4x(2x0,25)+2x1,0)C (2x(2x0,25)+2x0,5)C

✔ ✔ ✔

✔ ✔ ✔ ✔

(4x(2x0,25)+2x0,5)C (4x(2x0,25)+2x1,0)C (4x(2x0,14)+(4x0,14)C+4x1,0)C (2x(2x0,25)+2x0,5)C (3x(2x0,25)C+(3x0,25)+2x1,0)C

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

(4x(2x0,25)+2x0,5)C

(3x(2x0,14)C+(4x0,14)+(2x0,5))C (3x(2x0,14)C+2x(0,5)C)C (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C (4x(2x0,34)+4x0,5)C (2x(2x0,15)+(2x0,38))C

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

Rexroth CFxxx.009.D CFxxx.010.D CFxxx.017.D CFxxx.018.D CFxxx.019.D

SEW CFxxx.009.D

Heidenhain CFxxx.004.D CFxxx.005.D CFxxx.015.D CFxxx.025.D

CF111.yyy.D CF113.yyy.D CF11.yyy.D 4.1.3 6.3.3 6.4.4 PUR PUR TPE 170 174 180

Omron

Berger Lahr CFxxx.011.D

chainflex®-series CF211.yyy Drive Technology Number of cores and Class 5.3.2 System conductor nominal Jacket PVC 2 cross section [mm ] Page 164

NUM (5x(2x0,14)+2x0,5)C

Baumüller

162

chainflex® Measuring system cables

Siemens CFxxx.001.D CFxxx.002.D CFxxx.006.D CFxxx.011.D CFxxx.028.D

✔ ✔ ✔

Stöber CFxxx.008.D CFxxx.009.D CFxxx.011.D CFxxx.016.D CFxxx.021.D

(3x(2x0,25))C (4x(2x0,25)+2x0,5)C (4x(2x0,34)+4x0,5)C (3x(2x0,25)C)C (3x(2x0,5+2x0,25)+(4x0,25))C

✔ ✔ ✔

✔ ✔

Altri cavi chainflex® CFxxx.003.D CFxxx.007.D CFxxx.012.D CFxxx.013.D CFxxx.014.D CFxxx.035.D

(3x(2x0,14)+2x1,0)C (2x2x0,34)C (3x(2x0,14)C+(3x0,14)C+6x0,14+2x0,5)C (3x(2x0,14)C+2x0,5)C (4x(2x0,25)C+2x0,5)C (4x(2x0,25)C+2x(2x0,5))C

✔ ✔

163


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 164

CF211 PVC 10 x d

PVC Measuring system cable CF211 ● ● ● ● ●

for high load requirements PVC outer jacket shielded oil-resistant flame-retardant

Conductor Core insulation Core stranding

Class 5.3.2 (5 high load requirements

NEW! Outer jacket in green

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality PP mixture.

According to measuring system specification Schedule Delivery Program Element shield Extremely bending-resistant, tinned copper cover. Coverage approx. 90% optical. Element jacket TPE mixture adapted to suit the requirements in energy chains® over pair shield. Intermediate jacket Foil taping over the external layer.

Outer jacket

T/R moved

T/R fixed

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 1589 and 2502, 30 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

According to measuring system specification.

Core identification

Overall shield

3 travel distance up to 100 m 2 oil-resistant)

CF211 PVC 10 x d

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Silver gray (similar to RAL 7001) Colour: Yellow green (similar to RAL 6018) – starting from manufacturing date 5/2012 -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 10 x d. -20 °C to +70 °C, minimum bending radius 5 x d

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, handling, indoor cranes, wood/stone processing

v max. 5 m/s, 3 m/s unsupported/gliding a max. 50 m/s2

Image exemplary.

P mohase de -ou l t

Travel distance Nominal voltage

Freely suspended and gliding travel distances up to 100 m, Class 3 30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

eplan download, configurator

www.igus.eu/en/CF211M

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Three energy chain systems® in several axes fitted with specially cables from igus®. e-chain®: System E4/00 and System E4/0

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

165


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 166

CF211 PVC 10 x d

PVC Measuring system cable CF211

Class 5.3.2 (5 high load requirements

3 travel distance up to 100 m 2 oil-resistant)

CF211 PVC 10 x d

Image exemplary.

Delivery program Part No. CF211.001

Number of cores and conductor nominal cross section [mm2] (3x(2x0,14)C+(4x0,14)+(2x0,5))C

External diameter approx. [mm] 9,0

Copper index [kg/km] 61

Weight [kg/km]

Delivery program Part No.

Core group

Colour code

100

CF211.001

3x(2x0,14)C 4x0,14 2x0,5 3x(2x0,14)C 2x(0,5)C 3x(2x0,14)C 4x0,14 4x0,23 2x0,5 4x(2x0,25) 2x0,5 4x(2x0,25) 2x1,0 4x(2x0,34) 4x0,5 4x(2x0,25)C 2x0,5 3x(2x0,25)C (4x0,14)C 4x(2x0,14) 4x1,0 2x(2x0,25) 2x0,5 3x(2x0,25)C (3x0,25) (2x1,0)

green/yellow, black/brown, red/orange gray, blue, white-yellow, white-black brown-red, brown-blue green/yellow, black/brown, red/orange black, red green/yellow, black/brown, red/orange gray, blue, white-yellow, white-black brown-yellow, brown-gray, green-black, green-red brown-red, brown-blue brown/green, blue/violet, gray/pink, red/black white, brown brown/green, blue/violet, gray/pink, red/black white, brown black/brown, red/orange, yellow/green, blue/violet blue-white, black-white, red-white, yellow-white white/brown, green/yellow, gray/pink, blue/red black (numeral printing 1-2) white/brown, green/yellow, gray/pink blue-black, red-black, yellow-black, green-black red/black, green/brown, yellow/violet, pink/gray white-green, brown-green, blue, white red/black, gray/pink white, brown brown/green, pink/gray, red/black blue, yellow, violet white, brown

CF211.002

(3x(2x0,14)C+2x(0,5)C)C

9,0

63

110

CF211.002

CF211.006

(3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C

9,5

72

120

CF211.006

CF211.009

(4x(2x0,25)+2x0,5)C

9,0

51

111

CF211.009

CF211.010

(4x(2x0,25)+2x1,0)C

9,5

74

141

CF211.010

CF211.011

(4x(2x0,34)+4x0,5)C

9,0

75

135

CF211.011

CF211.014

(4x(2x0,25)C+1x2x0,5)C

13,0

84

211

CF211.014

CF211.016 CF211.017

(3x(2x0,25)C)C (4x(2x0,14)+4x1,0+(4x0,14)C)C

11,0 9,0

85 85

170 124

CF211.016 CF211.017

CF211.018

(2x(2x0,25)+2x0,5)C

7,0

41

62

CF211.018

CF211.019

(3x0,25+3x(2x0,25)C+2x1,0)C

9,0

82

115

CF211.019

Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Other types

Page 168

eplan download, configurator

950 types from stock no cutting costs ... 166

(for up to 10 cuts of the same type)

www.igus.eu/en/CF211M

... no minimum order quantity ... igus速 GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

167


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:57 Seite 168

CF211 PVC 10 x d

PVC Measuring system cable CF211

Class 5.3.2 (5 high load requirements

3 travel distance up to 100 m 2 oil-resistant)

CF211 PVC 10 x d

Image exemplary.

Delivery program Part No. New* CF211.020(1)

Number of cores and conductor nominal cross section [mm2] (3x(2x0,14)+2x(4x0,14)+(2x0,5)C)C

External diameter approx. [mm] 8,5

Copper index [kg/km] 90

Weight [kg/km]

Delivery program Part No.

103

CF211.020(1)

New* CF211.022

(5x0,5+1x2x0,25)C

7,0

50

84

CF211.022(1)

New* CF211.027

(5x(2x0,14)+2x0,5)C

9,0

45

102

CF211.027

New* CF211.028

(2x(2x0,15)+2x0,38)C

7,0

45

69

CF211.028(1)

(3x(2x0,14)+2x0,5)

8,0

44

94

CF211.038(1)

New* CF211.038(1)

(1) Delivery time upon inquiry. Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. x = without earth core G = with green-yellow earth core * New in this catalogue.

Core group

3x(2x0,14) 2x(4x0,14) (2x0,5) 5x0,5 2x025 5x(2x0,14) (2x0,5) (2x(2x0,15) 2x0,38 3x(2x0,14) 2x0,34

Colour code

red/blue, black/violet, gray-pink/red-blue green/gray/yellow/pink, white-green/white-yellow/brown-green/brown-yellow white/brown blue, green, yellow, gray, pink white, brown green/brown, gray/yellow, white/violet, black/red, blue/pink white-green, white-red green/yellow, pink/blue red, black white/brown, green/yellow, gray/pink blue/red

Order example: CF211.001 – in your desired length (0,5 m steps) CF211 chainflex series .001 Code Measuring system ®

Please use www.chainflex.eu/en/CF211M for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

Other types

Page 166

eplan download, configurator

950 types from stock no cutting costs ... 168

(for up to 10 cuts of the same type)

www.igus.eu/en/CF211M

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

169


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 170

CF111.D PUR 12 x d

PUR Measuring system cable CF111.D ● ● ● ● ● ● ● ●

Class 4.1.3 (4 medium load requirements

for medium load requirements PUR outer jacket shielded oil-resistant and coolant-resistant Outer jacket in PUR notch-resistant flame-retardant hydrolysis-resistant and microbe-resistant PVC-free/halogen-free

NEW!

Conductor Core insulation Core stranding

Very finely stranded special cores of particularly high-flex design made of bare copper wires. Mechanically high-quality PP mixture.

1 freely suspended 3 oil-resistant)

CF111.D PUR 12 x d

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 1589 and 21371, 30 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D, tested by IPA according to standard 14644-1

According to measuring system specification.

Core identification

According to measuring system specification Schedule Delivery Program Element shield Extremely bending-resistant, tinned copper cover. Coverage approx. 90% optical. Intermediate jacket Foil taping over the external layer.

Typical application area Overall shield

T/R moved

Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10) – starting from manufacturing date 5/2012. Colour: Yellow green (similar to RAL 6018) -20 °C to +80 °C, minimum bending radius 12 x d

T/R fixed

-40 °C to +100 °C, minimum bending radius 6 x d

v max. freely suspended a max.

2 m/s

Travel distance

Freely suspended travel distances, Class 1

UV-resistant

Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3

Offshore

MUD-resistant following NEK 606 – status 2009.

Image exemplary.

Outer jacket

● ● ● ● ●

for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances Machining units/machine tools, low temperature applications

30 m/s2

eplan download, configurator

www.igus.eu/en/CF111D

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

The readychain® systems from igus® are completely pre-harnessed with chainflex® cables, hoses, screw attachments, metal parts etc.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

171


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 172

CF111.D PUR 12 x d

PUR Measuring system cable CF111.D

Class 4.1.3 (4 medium load requirements

1 freely suspended 3 oil-resistant)

CF111.D PUR 12 x d

Image exemplary.

Delivery program Part No. CF111.001.D

Number of cores and conductor nominal cross section [mm2] (3x(2x0,14)C+(4x0,14)+(2x0,5))C

CF111.004.D

(4x(2x0,14)+(4x0,14)C+4x0,5)C

10,5

72

113

CF111.004.D

CF111.006.D

(3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C

10,0

69

112

CF111.006.D

CF111.011.D

(4x(2x0,34)+4x0,5)C

9,5

69

106

CF111.011.D

CF111.015.D

(4x(2x0,14)+4x0,5)C

8,0

49

76

CF111.015.D

(3x(2x0,14)+2x(4x0,14)+(2x0,5)C)C

8,5

90

93

CF111.020.D(1)

CF111.021.D

(6x0,5+5x2x0,25)C

10,0

79

125

CF111.021.D

CF111.022.D

(5x0,5+1x2x0,25)C

8,0

49

78

CF111.022.D

CF111.027.D

(5x(2x0,14)+2x0,5)C

9,0

54

109

CF111.027.D(1)

New* CF111.028.D

(2x(2x0,15)+2x0,38))C

7,0

45

69

CF111.028.D

CF111.035.D

(4x(2x0,25)C+2x(2x0,5))C

12,5

118

202

CF111.035.D

New* CF111.020.D(1)

External diameter approx. [mm] 8,5

Copper index [kg/km] 56

Weight [kg/km]

Delivery program Part No.

Core group

Colour code

87

CF111.001.D

3x(2x0,14)C 4x0,14 2x0,5 4x(2x0,14) (4x0,14)C 4x0,5 3x(2x0,14)C 4x0,14 4x0,23 2x0,5 4x(2x0,34) 4x0,5 4x(2x0,14) 4x0,5 3x(2x0,14) 2x(4x0,14) (2x0,5) (3x0,5) (3x0,5) (5x2x0,25) (5x0,5) (2x0,25) 5x(2x0,14) (2x0,5) (2x(2x0,15) 2x0,38 4x(2x0,25)C 2x(2x0,5)

green/yellow, black/brown, red/orange gray, blue, white-yellow, white-black brown-red, brown-blue brown/green, violet/yellow, gray/pink, red/black yellow-black, red-black, green-black, blue-black brown-green, white-green, blue, white green/yellow, black/brown, red/orange gray, blue, white-yellow, white-black brown-yellow, brown-gray, green-black, green-red brown-red, brown-blue black/brown, red/orange, yellow/green, blue/violet blue-white, black-white, red-white, yellow-white brown/green, violet/yellow, gray/pink, red/black blue, white, brown-green, white-green red/blue, black/violet, gray-pink/red-blue green/gray/yellow/pink, white-green/white-yellow/brown-green/brown-yellow white/brown black (numeral printing 1-3) red (numeral printing 1-3) yellow/white, gray/white, black/orange, white/brown, black/gray blue, green, yellow, gray, pink white, brown green/brown, gray/yellow, white/violet, black/red, blue/pink white-green, white-red green/yellow, pink/blue red, black white/brown, green/yellow, gray/pink, blue/red black (numeral printing 1-4)

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalog.

Order example: CF111.021.D – in your desired length (0,5 m steps) CF111.D chainflex series .021 Code Measuring system ®

Please use www.chainflex.eu/en/CF111D for your online order. Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF111D

950 types from stock no cutting costs ... 172

(for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

173


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 174

CF113.D PUR 10 x d

PUR Measuring system cable CF113.D ● ● ● ● ● ● ● ●

Class 6.3.3 (6 maximum load requirements

for maximum load requirements PUR outer jacket shielded oil-resistant and coolant-resistant notch-resistant flame-retardant hydrolysis-resistant and microbe-resistant PVC-free/halogen-free Conductor Core insulation Core stranding Core identification Element shield Inner jacket Overall shield

Fine-wire stranded conductor in especially bending-resistant version consisting of tinned copper wires (following EN 60228). Mechanically high-quality PP mixture.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Halogen-free

Following EN 50267-2-1.

Silicon-free UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 1589 and 20236, 30 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D, tested by IPA according to standard 14644-1

According to measuring system specification. According to measuring system specification Schedule Delivery Program Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. TPE mixture adapted to suit the requirements in energy chains®.

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Yellow-green (similar to RAL 6018) -20 °C to +80 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +80 °C, minimum bending radius 5 x d

Outer jacket

3 travel distance up to 100 m 3 oil-resistant)

CF113.D PUR 10 x d

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications

v max. 5 m/s, 3 m/s unsupported/gliding a max. 50 m/s2

Image exemplary.

Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

eplan download, configurator

www.igus.eu/en/CF113D

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® measuring system cable in a double-spindle horizontal machining centre.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

175


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CF113.D PUR 10 x d

PUR Measuring system cable CF113.D

Class 6.3.3 (6 maximum load requirements

3 travel distance up to 100 m 3 oil-resistant)

CF113.D PUR 10 x d

Image exemplary.

Delivery program Part No. CF113.001.D

Number of cores and conductor nominal cross section [mm2] (3x(2x0,14)C+(4x0,14)+(2x0,5))C

CF113.002.D

(3x(2x0,14)C+2x(0,5)C)C

10,5

74

185

CF113.002.D

(3x(2x0,14)+2x1,0)C

8,5

55

124

CF113.003.D(1)

CF113.004.D

(2x(2x2x0,14)+(4x0,14)C+(4x0,5))C

11,5

82

195

CF113.004.D

CF113.005.D

(4x(2x0,14)+4x0,5)C

9,5

61

144

CF113.005.D

CF113.006.D

(3x(2x0,14)C+(4x0,14)+(4x0,23)+(2x0,5))C

11,0

84

197

CF113.006.D

CF113.007.D(2) CF113.008.D CF113.009.D

(2x2x0,34)C (3x(2x0,25))C (4x(2x0,25)+2x0,5)C

6,0 8,0 9,5

29 33 60

64 81 137

CF113.007.D CF113.008.D CF113.009.D

CF113.010.D(1)

(4x(2x0,25)+2x1,0)C

9,5

72

159

CF113.010.D(1)

CF113.011.D(1)

(4x(2x0,34)+4x0,5)C

10,5

87

199

CF113.011.D(1)

CF113.012.D(1)

(3x(2x0,14)C+(3x0,14)C+6x0,14+2x0,5)C

11,5

90

220

CF113.012.D(1)

CF113.013.D(1)

(3x(2x0,14)C+2x0,5)C

9,5

63

153

CF113.013.D(1)

CF113.014.D(1)

(4x(2x0,25)C+2x0,5)C

11,5

86

210

CF113.014.D(1)

CF113.015.D

(4x(2x0,14)+4x0,5)C

9,5

61

140

CF113.015.D

CF113.016.D

(3x(2x0,25)C)C

9,5

59

141

CF113.016.D

CF113.003.D(1)

External diameter approx. [mm] 10,5

Copper index [kg/km] 72

Weight [kg/km]

Delivery program Part No.

172

CF113.001.D

Core group

3x(2x0,14)C (4x0,14) (2x0,5) 3x(2x0,14)C 2x(0,5)C 3x(2x0,14) 2x1,0 2x(2x2x0,14) (4x0,14)C 4x0,5 4x(2x0,14) 4x0,5 3x(2x0,14)C (4x0,14) (4x0,23) (2x0,5) 4x0,34 3x(2x0,25) 4x(2x0,25) 2x0,5 4x(2x0,25) 2x1,0 4x(2x0,34) 4x0,5 3x(2x0,14)C (3x0,14)C 6x0,14 2x0,5 3x(2x0,14)C 2x0,5 4x(2x0,25)C 2x0,5 4x(2x0,14) 4x0,5 3x(2x0,25)C

Colour code

green/yellow, black/brown, red/orange gray, blue, white-yellow, white-black brown-red, brown-blue green/yellow, black/brown, red/orange black, red white/brown, green/yellow, gray/pink blue, red brown/green, violet/yellow, gray/pink, red/black yellow-black, red-black, green-black, blue-black brown-green, white-green, blue, white white/brown, green/yellow, gray/pink, blue/red black, violet, gray-pink, red-blue green/yellow, brown/black, red/orange blue, gray, white-black, white-yellow brown-yellow, brown-gray, green-black, green-red brown-red, brown-blue white, green, brown, yellow (star-quad stranding) white/brown, green/yellow, gray/pink brown/green, blue/violet, gray/pink, red/black white, brown brown/green, blue/violet, gray/pink, red/black white, brown black/brown, red/orange, yellow/green, blue/violet blue-white, black-white, red-white, yellow-white green/yellow, white/gray, blue/red red, green, brown blue, gray, gray, yellow, pink, violet brown-red, brown-blue white/brown, green/yellow, gray/pink red, blue white/brown, green/yellow, gray/pink, blue/red black (numeral printing 1-2) brown/green, violet/yellow, gray/pink, red/black blue, white, brown-green, white-green white/brown, green/yellow, gray/pink

(1) Delivery time upon inquiry. Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator Other types

Page 178

950 types from stock no cutting costs ... 176

www.igus.eu/en/CF113D

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus速 GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

177


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 178

CF113.D PUR 10 x d

PUR Measuring system cable CF113.D

Class 6.3.3 (6 maximum load requirements

3 travel distance up to 100 m 3 oil-resistant)

CF113.D PUR 10 x d

Image exemplary.

Delivery program Part No. CF113.017.D(1)/(4)

Number of cores and conductor nominal cross section [mm2] (4x(2x0,14)+(4x0,14)C+4x1,0)C

CF113.018.D(1)/(4)

(2x(2x0,25)+2x0,5)C

9,0

38

114

CF113.018.D(1)/(4)

CF113.019.D(1)/(4)

(3x(2x0,25)C+(3x0,25)+2x1,0)C

11,5

96

225

CF113.019.D(1)/(4)

CF113.021.D(1)

(3x(2x0,5+2x0,25)+(4x0,25))C

11,0

92

210

CF113.021.D(1)

CF113.022.D(1)

(5x0,5+(2x0,25))C

8,5

50

121

CF113.022.D(1)

CF113.025.D(1)

(3x(2x0,14)C+(2x0,5)C)C

11,0

73

180

CF113.025.D(1)

CF113.027.D(1)

(5x(2x0,14)+2x0,5)C

9,0

52

121

CF113.027.D(1)

CF113.028.D(4)

(2x(2x0,15)+(2x0,38))C

7,5

47

72

CF113.028.D(4)

CF113.032.D(1)/(15)

3x(2x0,14)C+(3x0,14)C

8,0

61

148

CF113.032.D(1)/(15)

CF113.033.D(1)/(15)

4x(2x0,14)C+2x(1,0)C

10,0

97

237

CF113.033.D(1)/(15)

CF113.034.D(1)/(15)

3x(2x0,14)C+(4x0,14)C+2x(2x0,5)C

11,5

105

199

CF113.034.D(1)/(15)

New* CF113.037.D

(5x2x0,25)C (6x2x0,25)C

9,5 10,0

53 60

94 106

CF113.036.D CF113.037.D

New* CF113.038.D

(3x2x0,14+1x2x0,34)C

7,5

36

67

CF113.038.D

New* CF113.036.D

External diameter approx. [mm] 11,5

Copper index [kg/km] 105

Weight [kg/km]

Delivery program Part No.

Core group

Colour code

241

CF113.017.D(1)/(4)

4x(2x0,14) (4x0,14)C 4x1,0 2x(2x0,25) 2x0,5 3x(2x0,25)C (3x0,25) 2x1,0 3x(2x0,25) 3x(2x0,5) (4x0,25) 5x0,5 (2x0,25) 3x(2x0,14) (2x0,5)C 5x(2x0,14) 2x0,5 2x(2x0,15) (2x0,38) 3x(2x0,14)C (3x0,14)C 4x(2x0,14)C 2x(1,0)C 3x(2x0,14)C (4x0,14)C 2x(2x0,5)C 5x2x0,25 6x2x0,25

red/black, green/brown, yellow/violet, pink/gray blue-black, red-black, yellow-black, green-black white-green, brown-green, blue, white red/black, gray/pink white, brown brown/green, gray/pink, red/black blue, yellow, violet white, brown white/yellow, white/gray, black/orange black (numeral printing 1-6) white, gray, brown, black blue, green, yellow, gray, pink white, brown green/yellow, blue/red, gray/pink white, brown green/brown, gray/yellow, white/violet, black/red, blue/pink white-green, white-red green/yellow, pink/blue red, black yellow/black, red/black, green/black black, gray, pink yellow/black, red/black, green/black, blue/black white, brown green/black, violet/black, blue/black yellow, red-black, yellow-black, red black/brown, black/white white/brown, green/yellow, gray/pink, blue/red, black/violet white/brown, green/yellow, gray/pink, blue/red, black/violet, gray-pink/red-blue white/brown, green/yellow, gray/pink blue/red

(1) Delivery time upon inquiry. (4) manufactured without inner jacket. (15) manufactured without overall shield Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalogue.

Other types

3x2x0,14 1x2x0,34

Order example: CF113.027.D – in your desired length (0,5 m steps) CF113.D chainflex series .027 Code Measuring system ®

Please use www.chainflex.eu/en/CF113D for your online order.

Page 176

Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF113D

950 types from stock no cutting costs ... 178

(for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

179


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 180

CF11.D TPE 10 x d

TPE Measuring system cable CF11.D ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant biooil-resistant PVC-free/halogen-free hydrolysis-resistant and microbe-resistant

Conductor Core insulation

Fine-wire stranded conductor in especially bending-resistant version consisting of tinned copper wires (following EN 60228). Mechanically high-quality PP mixture.

4 travel distance up to 400 m 4 oil-resistant)

CF11.D TPE 10 x d

Halogen-free

Following EN 50267-2-1.

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area Core stranding Core identification Element shield Inner jacket Overall shield

According to measuring system specification. According to measuring system specification Schedule Delivery Program Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. TPE mixture adapted to suit the requirements in energy chains®.

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Yellow-green (similar to RAL 6018) -35 °C to +100 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +100 °C, minimum bending radius 5 x d

Outer jacket

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils indoor and outdoor applications without direct sun radiation especially for freely suspended and gliding travel distances up to 400 m Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low-temperature applications

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m, Class 4 Medium

Nominal voltage

30 V

Testing voltage

500 V

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

Image exemplary.

Silicon-free

eplan download, configurator

www.igus.eu/en/CF11D

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Pre-harnessed igus® energy supply systems for machine tool manufacture. e-chain®: System E4/4

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

181


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 182

CF11.D TPE 10 x d

TPE Measuring system cable CF11.D

Class 6.4.4 (6 maximum load requirements

4 travel distance up to 400 m 4 oil-resistant)

CF11.D TPE 10 x d

Image exemplary.

Delivery program Part No. CF11.001.D

Number of cores and conductor nominal cross section [mm2] (3x(2x0,14)C+(4x0,14)+(2x0,5))C

CF11.002.D

(3x(2x0,14)C+2x(0,5)C)C

10,5

74

180

CF11.002.D

CF11.003.D

(3x(2x0,14)+2x1,0)C

8,5

55

118

CF11.003.D

CF11.004.D

(2x(2x2x0,14)+(4x0,14)C+(4x0,5))C

11,5

82

188

CF11.004.D

CF11.005.D

(4x(2x0,14)+4x0,5)C

9,5

61

137

CF11.005.D

CF11.006.D(4)

(3x(2x0,14)C+(4x0,14)+(4x0,23)+(2x0,5))C

11,0

84

193

CF11.006.D(4)

CF11.007.D(2) CF11.008.D CF11.009.D

(2x2x0,34)C (3x(2x0,25))C (4x(2x0,25)+2x0,5)C

6,0 7,5 9,5

29 33 60

62 77 131

CF11.007.D CF11.008.D CF11.009.D

CF11.010.D

(4x(2x0,25)+2x1,0)C

9,5

72

153

CF11.010.D

CF11.011.D

(4x(2x0,34)+4x0,5)C

10,5

87

192

CF11.011.D

CF11.012.D

(3x(2x0,14)C+(3x0,14)C+6x0,14+2x0,5)C

11,5

90

213

CF11.012.D

CF11.013.D

(3x(2x0,14)C+2x0,5)C

9,5

63

145

CF11.013.D

CF11.014.D(1)

(4x(2x0,25)C+2x0,5)C

11,5

86

203

CF11.014.D(1)

(4x(2x0,14)+4x0,5)C

9,5

61

133

CF11.015.D

CF11.015.D

External diameter approx. [mm] 10,5

Copper index [kg/km] 72

Weight [kg/km]

Delivery program Part No.

168

CF11.001.D

Core group

3x(2x0,14)C (4x0,14) (2x0,5) 3x(2x0,14)C 2x(0,5)C 3x(2x0,14) 2x1,0 2x(2x2x0,14) (4x0,14)C 4x0,5 4x(2x0,14) 4x0,5 3x(2x0,14)C (4x0,14) (4x0,23) (2x0,5) 4x0,34 3x(2x0,25) 4x(2x0,25) 2x0,5 4x(2x0,25) 2x1,0 4x(2x0,34) 4x0,5 3x(2x0,14)C (3x0,14)C 6x0,14 2x0,5 3x(2x0,14)C 2x0,5 4x(2x0,25)C 2x0,5 4x(2x0,14) 4x0,5

Colour code

green/yellow, black/brown, red/orange gray, blue, white-yellow, white-black brown-red, brown-blue green/yellow, black/brown, red/orange black, red white/brown, green/yellow, gray/pink blue, red brown/green, violet/yellow, gray/pink, red/black yellow-black, red-black, green-black, blue-black brown-green, white-green, blue, white white/brown, green/yellow, gray/pink, blue/red black, violet, gray-pink, red-blue green/yellow, brown/black, red/orange blue, gray, white-black, white-yellow brown-yellow, brown-gray, green-black, green-red brown-red, brown-blue white, green, brown, yellow (star-quad stranding) white/brown, green/yellow, gray/pink brown/green, blue/violet, gray/pink, red/black white, brown brown/green, blue/violet, gray/pink, red/black white, brown black/brown, red/orange, yellow/green, blue/violet blue-white, black-white, red-white, yellow-white green/yellow, white/gray, blue/red red, green, brown blue, gray, gray, yellow, pink, violet brown-red, brown-blue white/brown, green/yellow, gray/pink red, blue white/brown, green/yellow, gray/pink, blue/red black (numeral printing 1-2) brown/green, violet/yellow, gray/pink, red/black blue, white, brown-green, white-green

(1) Delivery time upon inquiry. (4) manufactured without inner jacket Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Other types

Page 186

eplan download, configurator

950 types from stock no cutting costs ... 182

(for up to 10 cuts of the same type)

www.igus.eu/en/CF11D

... no minimum order quantity ... igus速 GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

183


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 184

CF11.D TPE 10 x d

TPE Measuring system cable CF11.D

Class 6.4.4 (6 maximum load requirements

4 travel distance up to 400 m 4 oil-resistant)

CF11.D TPE 10 x d

Image exemplary.

Delivery program Part No. CF11.016.D(1) CF11.017.D(4)

Number of cores and conductor nominal cross section [mm2] (3x(2x0,25)C)C (4x(2x0,14)+(4x0,14)C+4x1,0)C

CF11.018.D(4)

(2x(2x0,25)+2x0,5)C

7,0

36

72

CF11.018.D(4)

CF11.019.D(4)

(3x(2x0,25)C+(3x0,25)+2x1,0)C

11,5

96

218

CF11.019.D(4)

CF11.021.D

(3x(2x0,5+2x0,25)+(4x0,25))C

11,0

92

203

CF11.021.D

CF11.022.D

(5x0,5+(2x0,25))C

8,5

50

115

CF11.022.D

CF11.025.D

(3x(2x0,14)C+(2x0,5)C)C

10,5

73

174

CF11.025.D

CF11.027.D

(5x(2x0,14)+2x0,5)C

9,0

52

115

CF11.027.D

3x(2x0,14)C+(3x0,14)C

8,0

61

144

CF11.032.D(1)/(15)

CF11.033.D(15)

4x(2x0,14)C+2x(1,0)C

10,0

97

230

CF11.033.D(15)

CF11.034.D(15)

3x(2x0,14)C+(4x0,14)C+2x(2x0,5)C

11,5

105

177

CF11.034.D(15)

(3x2x0,14+1x2x0,34)C

7,5

36

67

CF11.032.D(1)/(15)

New* CF11.038.D

External diameter approx. [mm] 9,5 11,5

Copper index [kg/km] 59 105

Weight [kg/km]

Delivery program Part No.

Core group

Colour code

138 234

CF11.016.D(1) CF11.017.D(4)

3x(2x0,25)C 4x(2x0,14) (4x0,14)C 4x1,0 2x(2x0,25) 2x0,5 3x(2x0,25)C (3x0,25) 2x1,0 3x(2x0,25) 3x(2x0,5) (4x0,25) 5x0,5 (2x0,25) 3x(2x0,14) (2x0,5) 5x(2x0,14) 2x0,5 3x(2x0,14)C (3x0,14)C 4x(2x0,14)C 2x(1,0)C 3x(2x0,14)C (4x0,14)C 2x(2x0,5)C 3x2x0,14 1x2x0,34

white/brown, green/yellow, gray/pink red/black, green/brown, yellow/violet, pink/gray blue-black, red-black, yellow-black, green-black white-green, brown-green, blue, white red/black, gray/pink white, brown brown/green, gray/pink, red/black blue, yellow, violet white, brown white/yellow, white/gray, black/orange black (numeral printing 1-6) white, gray, brown, black blue, green, yellow, gray, pink white, brown green/yellow, blue/red, gray/pink white, brown green/brown, gray/yellow, white/violet, black/red, blue/pink white-green, white-red yellow/black, red/black, green/black black, gray, pink yellow/black, red/black, green/black, blue/black white, brown green/black, violet/black, blue/black yellow, red-black, yellow-black, red black/brown, black/white white/brown, green/yellow, gray/pink blue/red

CF11.038.D

(1) Delivery time upon inquiry. (4) manufactured without inner jacket (15) manufactured without overall shield Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core * New in this catalogue.

Order example: CF11.021.D – in your desired length (0,5 m steps) CF11.D chainflex series .021 Code Measuring system ®

Other types

Page 184

Please use www.chainflex.eu/en/CF11D for your online order. Delivery time 24h or today.

eplan download, configurator

www.igus.eu/en/CF11D

950 types from stock no cutting costs ... 184

(for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

185


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:58 Seite 186

10

CF21.UL

PVC

7,5

-5/ +70

10

CF270.UL.D

PUR

10

-20/ +80

10

CF27.D

PUR

7,5

-20/ +80

10

Page

-5/ +70

a max. [m/s2]

10

v max. [m/s] gliding

Temperature, moved from/to [°C]

v max. [m/s] unsupported

Min. bending radius, moved [factor x d]

PVC

Oil-resistant

Shield

Approvals and standards

Jacket

CF210.UL

chainflex® cable

Servo cables

chainflex type

Torsion resistant

®

50

188

80

190

50

194

80

198

Servo cables

5

5

187


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 188

CF210.UL PVC 10 x d

PVC Servo cable CF210.UL ● ● ● ● ●

Class 4.1.2 (4 medium load requirements

for medium load requirements PVC outer jacket shielded oil-resistant flame-retardant

Fine-wire stranded conductor in bending-resistant version consisting of bare copper wires (following EN 60228). Core insulation Mechanically high-quality, especially low-capacitance TPE mixture. Core stranding Energy conductor with signal pair elements stranded together with elements for high tensile stresses. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L1 signal pair: Cores black with white numerals. 1. control core: 4 2. control core: 5 2 signal pairs: Cores black with white numerals. 1. control core: 5 2. control core: 6 3. control core: 7 4. control core: 8 Star-quad: yellow, black, red, white Element shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Intermediate jacket Foil taping over the external layer.

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1

Silicon-free UL

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10989 and 2570, 1000 V, 80 °C

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

Conductor

Overall shield Outer jacket

T/R moved

Image exemplary.

T/R fixed

Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Pastellorange (similar to RAL 2003) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 10 x d. -20 °C to +70 °C, minimum bending radius 5 x d

v max. freely suspended a max.

10 m/s 50 m/s2

Travel distance

Freely suspended travel distances, Class 1

UV-resistant

Medium

eplan download, configurator

1 freely suspended 2 oil-resistant)

CF210.UL PVC 10 x d

Typical application area ● ● ● ● ●

for medium load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended travel distances Wood/stone processing, packaging industry, supply system, handling, adjusting equipment

Delivery program Part No. 1 signal pair shielded CF210.UL.15.15.02.01 CF210.UL.25.15.02.01 CF210.UL.40.15.02.01 CF210.UL.60.15.02.01(1) 2 signal pairs shielded CF210.UL.15.07.02.02 CF210.UL.25.15.02.02 CF210.UL.40.15.02.02 CF210.UL.60.15.02.02(1)

Number of cores and conductor nominal cross section [mm2] (4 G 1,5+(2x1,5)C)C (4 G 2,5+(2x1,5)C)C (4 G 4,0+(2x1,5)C)C (4 G 6,0+(2x1,5)C)C (4 G 1,5+2x(2x0,75)C)C (4 G 2,5+2x(2x1,5)C)C (4 G 4,0+2x(2x1,5)C)C (4 G 6,0+2x(2x1,5)C)C

External diameter approx. [mm]

Copper index [kg/km]

Weight [kg/km]

12,0 13,5 15,0 16,5

149 203 272 364

250 320 412 521

13,5 15,5 17,0 18,5

169 260 330 425

290 408 506 633

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

www.igus.eu/en/CF210UL

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

189


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 190

CF21.UL PVC 7,5 x d

PVC Servo cable CF21.UL ● ● ● ● ●

Class 5.3.2 (5 high load requirements

for high load requirements PVC outer jacket shielded oil-resistant flame-retardant

Conductor Core insulation Core stranding Core identification

Element shield Inner jacket Overall shield Outer jacket

T/R moved

T/R fixed

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Energy conductor with signal pair elements stranded together with elements for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L1 signal pair: Cores black with white numerals. 1. control core: 4 2. control core: 5 2 signal pairs: Cores black with white numerals. 1. control core: 5 2. control core: 6 3. control core: 7 4. control core: 8 Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. PVC mixture adapted to suit the requirements in energy chains®. Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Moss green (similar to RAL 6005) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 7,5 x d. -20 °C to +70 °C, minimum bending radius 4 x d

3 travel distance up to 100 m 2 oil-resistant)

CF21.UL PVC 7,5 x d

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 2570, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 Medium

Image exemplary.

chainflex® CF21.UL: cables for energy supply systems in spinneret production. e-chain®: Serie E2/000

eplan download, configurator

www.igus.eu/en/CF21UL

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Test data

Page 50 or www.igus.eu/en/test12

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

191


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 192

CF21.UL PVC 7,5 x d

PVC Servo cable CF21.UL

Class 5.3.2 (5 high load requirements

3 travel distance up to 100 m 2 oil-resistant)

CF21.UL PVC 7,5 x d

Image exemplary.

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 0,75+(2x0,5)C)C (4 G 1,5+(2x1,5)C)C (4 G 2,5+(2x1,5)C)C (4 G 4,0+(2x1,5)C)C (4 G 6,0+(2x1,5)C)C (4 G 10+(2x1,5)C)C (4 G 16+(2x1,5)C)C (4 G 25+(2x1,5)C)C (4 G 35+(2x1,5)C)C

1 signal pair shielded CF21.07.05.02.01.UL CF21.15.15.02.01.UL CF21.25.15.02.01.UL CF21.40.15.02.01.UL CF21.60.15.02.01.UL CF21.100.15.02.01.UL CF21.160.15.02.01.UL(1) CF21.250.15.02.01.UL(1) CF21.350.15.02.01.UL(1) 2 signal pairs shielded CF21.07.03.02.02.UL (4 G 0,75+2x(2x0,34)C)C CF21.10.07.02.02.UL (4 G 1,0+2x(2x0,75)C)C CF21.15.07.02.02.UL (4 G 1,5+2x(2x0,75)C)C CF21.25.15.02.02.UL (4 G 2,5+2x(2x1,5)C)C CF21.40.15.02.02.UL (4 G 4,0+2x(2x1,5)C)C CF21.60.15.02.02.UL (4 G 6,0+2x(2x1,5)C)C CF21.100.15.02.02.UL (4 G 10+2x(2x1,5)C)C CF21.160.15.02.02.UL (4 G 16+2x(2x1,5)C)C CF21.250.15.02.02.UL (4 G 25+2x(2x1,5)C)C CF21.350.15.02.02.UL (4 G 35+2x(2x1,5)C)C

External diameter approx. [mm]

Copper index [kg/km]

Weight [kg/km]

11,5 13,0 14,0 15,5 18,0 22,5 24,5 29,5 33,0

95 144 197 256 357 540 716 1056 1557

185 280 312 412 605 925 1165 1466 2090

12,5 13,5 14,5 17,0 18,5 21,0 24,0 27,0 31,0 34,0

113 146 175 265 313 409 594 790 1140 1597

217 277 324 450 527 712 1025 1270 1910 2175

Order example: CF21.15.15.02.01.UL – in your desired length (0,5 m steps) CF21.UL chainflex series .15 Code nominal cross section .15 Code nominal cross section signalpairs .02 Identification pairs .01 Number of pairs ®

Please use www.chainflex.eu/en/CF21UL for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF21UL

950 types from stock no cutting costs ... 192

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

193


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 194

CF270.UL.D PUR 10 x d

PUR Servo cable CF270.UL.D ● ● ● ● ● ● ● ●

Class 4.1.3 (4 medium load requirements

for medium load requirements PUR outer jacket shielded oil-resistant and coolant-resistant notch-resistant flame-retardant hydrolysis-resistant and microbe-resistant PVC-free/halogen-free Fine-wire stranded conductor in bending-resistant version consisting of bare copper wires (following EN 60228) Core insulation Mechanically high-quality, especially low-capacitance TPE mixture. Core stranding Energy conductor with signal pair elements stranded together with elements for high tensile stresses. Core identification Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L1 signal pair: Cores black with white numerals. 1. control core: 4 2. control core: 5 2 signal pairs: Cores black with white numerals. 1. control core: 5 2. control core: 6 3. control core: 7 4. control core: 8 1 Control triple: Cores black with white numerals. 1. control core: 1 2. control core: 2 3. control core: 3 Star-quad: yellow, black, red, white Element shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Intermediate jacket Foil taping over the external layer.

1 freely suspended 3 oil-resistant)

CF270.UL.D PUR 10 x d

UV-resistant

Medium

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

UL/CSA

Style 10989 and 21223, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D, tested by IPA according to standard 14644-1

Conductor

Overall shield

T/R moved

Bending-resistant braiding made of tinned copper wires. Coverage approx. 55% linear, approx. 80% optical. Low-adhesion mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Pastel orange (similar to RAL 2003) -20 °C to +80 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +80 °C, minimum bending radius 5 x d

v max. freely suspended a max.

10 m/s 50 m/s2

Travel distance

Freely suspended travel distances, Class 1

Image exemplary.

Outer jacket

eplan download, configurator

Typical application area ● ● ● ● ●

for medium load requirements almost unlimited resistance to oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances Machining units/machine tools, low temperature applications

www.igus.eu/en/CF270ULD

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

195


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 196

CF270.UL.D PUR 10 x d

PUR Servo cable CF270.UL.D

Class 4.1.3 (4 medium load requirements

1 freely suspended 3 oil-resistant)

CF270.UL.D PUR 10 x d

Image exemplary.

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 1,5+(2x1,5)C)C (4 G 2,5+(2x1,5)C)C (4 G 4,0+(2x1,5)C)C (4 G 6,0+(2x1,5)C)C (4 G 10,0+(2x1,5)C)C (4 G 16,0+(2x1,5)C)C

1 signal pair shielded CF270.UL.15.15.02.01.D CF270.UL.25.15.02.01.D CF270.UL.40.15.02.01.D CF270.UL.60.15.02.01.D CF270.UL.100.15.02.01.D CF270.UL.160.15.02.01.D 2 signal pairs shielded CF270.UL.07.03.02.02.D (4 G 0,75+2x(2x0,34)C)C CF270.UL.10.07.02.02.D (4 G 1,0+2x(2x0,75)C)C CF270.UL.15.07.02.02.D (4 G 1,5+2x(2x0,75)C)C CF270.UL.25.15.02.02.D (4 G 2,5+2x(2x1,5)C)C CF270.UL.40.15.02.02.D (4 G 4,0+2x(2x1,5)C)C CF270.UL.60.15.02.02.D(1) (4 G 6,0+2x(2x1,5)C)C CF270.UL.100.15.02.02.D (4 G 10,0+2x(2x1,5)C)C CF270.UL.160.15.02.02.D(1) (4 G 16,0+2x(2x1,5)C)C CF270.UL.250.15.02.02.D (4 G 25,0+2x(2x1,5)C)C CF270.UL.350.15.02.02.D(1) (4 G 35,0+2x(2x1,5)C)C 1 Control triple CF270.UL.15.10.03.01.D(9) (4 G 1,5+(3x1,0)C)C (10) CF270.UL.25.10.03.01.D (4 G 2,5+(3x1,0)C)C 1 Star-quad shielded CF270.UL.60.05.04.D (4 G 6,0+(4x0,5)C)C Without signal pair CF270.UL.15.04.D (4 G 1,5)C CF270.UL.25.04.D (4 G 2,5)C CF270.UL.40.04.D (4 G 4,0)C CF270.UL.60.04.D (4 G 6,0)C CF270.UL.100.04.D (4 G 10,0)C CF270.UL.160.04.D (4 G 16,0)C CF270.UL.250.04.D (4 G 25,0)C CF270.UL.350.04.D (4 G 35,0)C

External diameter approx. [mm]

Copper index [kg/km]

Weight [kg/km]

12,0 13,5 15,0 16,5 20,5 24,0

149 203 272 364 582 855

246 317 408 521 841 1225

11,5 13,0 13,5 15,5 17,0 18,5 22,0 26,0 28,0 35,0

107 143 169 260 330 425 632 901 1365 1804

197 251 290 408 506 633 940 1315 1847 2516

14,0 14,0

160 203

288 327

16,5

350

512

9,0 11,0 12,5 14,5 18,0 21,5 25,5 33,0

82 141 211 306 496 782 1197 1695

147 224 309 434 698 1052 1572 2312

Order example: CF270.UL.25.15.02.01.D – in your desired length (0,5 m steps) CF270.UL.D chainflex series .25 Code nominal cross section .15 Code nominal cross section signalpairs .02 Identification pairs .01 Number of pairs ®

Please use www.chainflex.eu/en/CF270ULD for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. (9) core/core: 50 pF/m, core/Shield: 95 pF/m (10) core/core: 70 pF/m, core/Shield: 115 pF/m Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

950 types from stock no cutting costs ... 196

(for up to 10 cuts of the same type)

www.igus.eu/en/CF270ULD

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

197


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 198

CF27.D PUR 7,5 x d

PUR Servo cable CF27.D ● ● ● ● ● ● ● ●

Class 6.3.3 (6 maximum load requirements

for maximum load requirements PUR outer jacket shielded oil-resistant and coolant-resistant notch-resistant flame-retardant hydrolysis-resistant and microbe-resistant PVC-free/halogen-free Conductor Core insulation Core identification

Core stranding Element shield Inner jacket

Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L1 signal pair: Cores black with white numerals. 1. control core: 4 2. control core: 5 2 signal pairs: Cores black with white numerals. 1. control core: 5 2. control core: 6 3. control core: 7 4. control core: 8 Star-quad: yellow, black, red, white Energy conductor with signal pair elements stranded together with elements for high tensile stresses. Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. PUR mixture adapted to suit the requirements in energy chains®.

3 travel distance up to 100 m 3 oil-resistant)

CF27.D PUR 7,5 x d

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-10-2), Class 3.

Offshore

MUD-resistant following NEK 606 – status 2009.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

UL/CSA

Style 10492 and 20234, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D, tested by IPA according to standard 14644-1

Typical application area Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, highly abrasion-resistant mixture on the basis of PUR, adapted to suit the requirements in energy chains® (following DIN VDE 0282 Part 10). Colour: Pastel orange (similar to RAL 2003) -20 °C to +80 °C, minimum bending radius 7,5 x d

T/R fixed

-40 °C to +80 °C, minimum bending radius 4 x d

Outer jacket

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, outdoor cranes, low-temperature applications

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 Medium

Nominal voltage

600/1000 V (following DIN VDE 0250).

Image exemplary.

Modular design, easy to retrofit: igus® E4 energy supply system and chainflex® cables.

eplan download, configurator

www.igus.eu/en/CF27D

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Test data

Page 30 or www.igus.eu/en/test1

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

199


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 00:59 Seite 200

CF27.D PUR 7,5 x d

PUR Servo cable CF27.D

Class 6.3.3 (6 maximum load requirements

3 travel distance up to 100 m 3 oil-resistant)

CF27.D PUR 7,5 x d

Image exemplary.

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 0,75+(2x0,5)C)C (4 G 1,5+(2x1,0)C)C (4 G 1,5+(2x1,5)C)C (4 G 2,5+(2x1,0)C)C (4 G 2,5+(2x1,5)C)C (4 G 4,0+(2x1,5)C)C (4 G 6,0+(2x1,5)C)C (4 G 10,0+(2x1,5)C)C (4 G 16,0+(2x1,5)C)C (4 G 25,0+(2x1,5)C)C (4 G 35,0+(2x1,5)C)C

1 signal pair shielded CF27.07.05.02.01.D CF27.15.10.02.01.D(11) CF27.15.15.02.01.D CF27.25.10.02.01.D(11) CF27.25.15.02.01.D CF27.40.15.02.01.D CF27.60.15.02.01.D CF27.100.15.02.01.D CF27.160.15.02.01.D CF27.250.15.02.01.D CF27.350.15.02.01.D 2 signal pairs shielded CF27.07.03.02.02.D (4 G 0,75+2x(2x0,34)C)C CF27.10.07.02.02.D (4 G 1,0+2x(2x0,75)C)C CF27.15.07.02.02.D (4 G 1,5+2x(2x0,75)C)C CF27.25.15.02.02.D (4 G 2,5+2x(2x1,5)C)C CF27.40.15.02.02.D (4 G 4,0+2x(2x1,5)C)C CF27.60.15.02.02.D (4 G 6,0+2x(2x1,5)C)C CF27.100.15.02.02.D (4 G 10,0+2x(2x1,5)C)C CF27.160.15.02.02.D (4 G 16,0+2x(2x1,5)C)C CF27.250.15.02.02.D (4 G 25,0+2x(2x1,5)C)C (1) CF27.350.15.02.02.D (4 G 35,0+2x(2x1,5)C)C 1 Star-quad shielded CF27.15.05.04.D (4 G 1,5+(4x0,5)C)C CF27.25.05.04.D (4 G 2,5+(4x0,5)C)C CF27.40.05.04.D (4 G 4,0+(4x0,5)C)C CF27.60.05.04.D (4 G 6,0+(4x0,5)C)C

External diameter approx. [mm]

Copper index [kg/km]

Weight [kg/km]

11,5 12,5 13,0 14,0 14,5 16,0 17,5 21,5 24,5 28,5 32,5

95 130 144 184 199 257 357 540 716 1140 1560

175 226 260 297 325 402 580 900 1150 1523 2079

12,5 13,5 14,0 16,5 18,0 20,0 23,5 26,0 31,0 33,5

105 152 175 265 314 410 594 790 1200 1597

206 265 300 412 485 643 1000 1250 1890 2150

13,0 14,5 16,0 17,5

142 199 256 371

310 348 480 550

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 0,75)C (4 G 1,0)C (4 G 1,5)C (4 G 2,5)C (4 G 50,0)C

Without signal pair CF27.07.04.D(1) CF27.10.04.D(1) CF27.15.04.D CF27.25.04.D CF27.500.04.D

External diameter approx. [mm] 9,5 10,0 10,5 12,5 37,0

Copper index [kg/km]

Weight [kg/km]

52 62 86 140 2230

113 126 163 260 3200

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. x = without earth core G = with green-yellow earth core

Order example: CF27.15.10.02.01.D – in your desired length (0,5 m steps) CF27 chainflex series .15 Code nominal cross section .10 Code nominal cross section signalpairs .02 Identification pairs .01 Number of pairs ®

Please use www.chainflex.eu/en/CF27D for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

(1) Delivery time upon inquiry. (11) Phase-out model Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF27D

950 types from stock no cutting costs ... 200

(for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

201


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 202

®

Torsion resistant

v max. [m/s] unsupported

v max. [m/s] gliding

a max. [m/s2]

Page

80

204

10

5

80

206

10

6

80

208

10

6

80

210

10

6

80

212

10

6

80

214

10

6

100

216

10

6

100

218

10

6

100

220

10

6

100

222

10

6

100

224

10

6

50

226

-5/ +70

7,5

-5/ +70

7,5

-35/ +90

7,5

-35/ +90

7,5

-35/ +90

7,5

-35/ +90

TPE

7,5

-35/ +90

CFPE

TPE

7,5

-35/ +90

CF310.UL

TPE

7,5

-35/ +90

CF330.D

TPE

7,5

-35/ +90

CF340

TPE

7,5

-35/ +90

iguprene ✔

10

-20/ +80

Jacket

Shield

Oil-resistant

Approvals and standards

5

Temperature, moved from/to [°C]

10

Min. bending radius, moved [factor x d]

7,5

chainflex® cable

Power cables

chainflex type Power cables CF30

PVC

CF31

PVC

CF34.UL.D

TPE

CF35.UL

TPE

CF37.D

TPE

CF38

TPE

CF300.UL.D

CF CRANE

Power cables (Chapter "Special cables"

254)

CF FLAT

TPE

5

-35/ +90

10

6

100

260

CF BRAID

TPE

7,5

-35/ +70

10

6

80

262

CF BRAID.C

TPE

7,5

-35/ +70

10

6

80

262

Pneumatic hoses CF AIR

PU

10

-25/ +80

10

6

50

228

CF Clean AIR

PE

10

-25/ +60

10

6

50

230

203


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 204

CF30 PVC 7,5 x d

PVC Power cable CF30 ● ● ● ●

Class 5.3.2 (5 high load requirements

for high load requirements PVC outer jacket oil-resistant flame-retardant

Conductor

Core insulation Core stranding Core identification

Outer jacket

T/R moved

T/R fixed

Silicon-free

< 10 mm : Fine-wire stranded conductor in especially bendingresistant version consisting of bare copper wires (following EN 60228). ≥ 10 mm2: conductor cable consisting of pre-leads (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in short pitch lengths over a centre for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L4. core: 4 / N Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Jet black (similar to RAL 9005) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 7,5 x d. -20 °C to +70 °C, minimum bending radius 4 x d

UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 2570, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

2

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance

3 travel distance up to 100 m 2 oil-resistant)

CF30 PVC 7,5 x d

Torsion

Freely suspended and gliding travel distances up to 100 m, Class 3 ± 90 °, with 1 m cable length

UV-resistant

Medium

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] 4 G 1,5 4 G 2,5 5 G 2,5 4 G 4,0 5 G 4,0 4 G 6,0 5 G 6,0 4 G 10,0 5 G 10,0 4 G 16,0 5 G 16,0 4 G 25,0 4 G 35,0 4 G 50,0

CF30.15.04 CF30.25.04 CF30.25.05 CF30.40.04 CF30.40.05 CF30.60.04 CF30.60.05 CF30.100.04 CF30.100.05 CF30.160.04 CF30.160.05 CF30.250.04 CF30.350.04 CF30.500.04

External diameter approx. [mm] 8,5 10,5 11,5 12,0 13,0 14,0 15,0 18,0 20,0 21,0 24,0 26,0 29,0 35,0

Copper index [kg/km] 58 96 125 158 198 239 290 411 517 639 800 1020 1420 1990

Weight [kg/km] 105 165 199 242 295 351 417 581 731 904 1132 1425 1810 2675

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF30.15.04 – in your desired length (0,5 m steps) CF30 chainflex series .15 Code nominal cross section .04 Number of cores ®

Please use www.chainflex.eu/en/CF30 for your online order.

Image exemplary.

Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF30

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

205


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 206

CF31 PVC 7,5 x d

PVC Power cable CF31 ● ● ● ● ●

Class 5.3.2 (5 high load requirements

for high load requirements PVC outer jacket shielded oil-resistant flame-retardant

Conductor

Core insulation Core stranding Core identification

Inner jacket Overall shield Outer jacket

T/R moved

T/R fixed

Silicon-free

< 10 mm : Fine-wire stranded conductor in especially bendingresistant version consisting of bare copper wires (following EN 60228). ≥ 10 mm2: conductor cable consisting of pre-leads (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in short pitch lengths over a centre for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L4. core: 4 / N PVC mixture adapted to suit the requirements in energy chains®.

UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 2570, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA according to standard 14644-1.

2

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion, oil-resistant mixture on the basis of PVC, adapted to suit the requirements in energy chains® (following DIN VDE 0281 Part 13). Colour: Jet black (similar to RAL 9005) -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C to +70 °C for use in energy chains® with > 50.000 cycles. Minimum bending radius 7,5 x d. -20 °C to +70 °C, minimum bending radius 4 x d

v max. 10 m/s, 5 m/s unsupported/gliding a max. 80 m/s2 Travel distance

3 travel distance up to 100 m 2 oil-resistant)

CF31 PVC 7,5 x d

UV-resistant

Freely suspended and gliding travel distances up to 100 m, Class 3 Medium

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 50363-4-1), Class 2.

Typical application area ● ● ● ● ●

for high load requirements light oil influence preferably indoor applications, but also outdoor ones at temperatures > 5 °C especially for freely suspended and gliding travel distances up to 100 m Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling, indoor cranes

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 1,5)C (4 G 2,5)C (5 G 2,5)C (4 G 4,0)C (5 G 4,0)C (4 G 6,0)C (5 G 6,0)C (4 G 10,0)C (5 G 10,0)C (4 G 16,0)C (4 G 25,0)C (4 G 35,0)C (4 G 50,0)C (4 G 70,0)C

CF31.15.04 CF31.25.04 CF31.25.05 CF31.40.04 CF31.40.05 CF31.60.04 CF31.60.05 CF31.100.04 CF31.100.05 CF31.160.04 CF31.250.04 CF31.350.04 CF31.500.04 CF31.700.04(5)

External diameter approx. [mm] 10,5 12,0 13,0 13,5 15,0 16,0 18,0 21,0 23,0 24,0 28,5 32,5 38,5 46,5

Copper index [kg/km] 85 129 158 197 253 299 362 501 624 748 1160 1570 2180 3140

Weight [kg/km] 171 237 280 326 397 475 577 772 934 1090 1643 2155 3125 4367

(5) Cable with PVC core insulation, UL-Style 10579 and 2570 , 600 V, 80° Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF31.25.04 – in your desired length (0,5 m steps) CF31 chainflex series .25 Code nominal cross section .04 Number of cores ®

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Please use www.chainflex.eu/en/CF31 for your online order.

Image exemplary.

Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF31

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

207


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 208

CF34.UL.D TPE 7,5 x d

TPE Power cable CF34.UL.D ● ● ● ● ● ● ●

for maximum load requirements TPE outer jacket oil-resistant biooil-resistant flame-retardant UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

Core insulation Core stranding Core identification

Outer jacket

T/R moved T/R fixed

< 10 mm : Fine-wire stranded conductor in especially bendingresistant version consisting of bare copper wires (following EN 60228). ≥ 10 mm2: conductor cable consisting of pre-leads (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in short pitch lengths over a centre for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L4. core: 4 / N Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

Travel distance

-40 °C to +90 °C, minimum bending radius 4 x d

Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Flame-retardant Silicon-free

UL/CSA

Style 10492 and 21184, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1, material/cable tested by IPA according to ISO standard 14644-1

2

v max. 10 m/s, 6 m/s unsupported/gliding a max. 80 m/s2

Image exemplary.

Class 6.4.4

CF34.UL.D TPE (6 maximum load requirements 4 travel distance up to 400 m and more 4 oil-resistant) 7,5 x d

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

eplan download, configurator

www.igus.eu/en/CF34

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No. CF34.UL.15.04.D CF34.UL.25.04.D CF34.UL.40.04.D CF34.UL.60.04.D CF34.UL.60.05.D CF34.UL.100.04.D CF34.UL.100.05.D CF34.UL.160.04.D CF34.UL.160.05.D CF34.UL.250.04.D

Number of cores and conductor nominal cross section [mm2] 4 G 1,5 4 G 2,5 4 G 4,0 4 G 6,0 5 G 6,0 4 G 10,0 5 G 10,0 4 G 16,0 5 G 16,0 4 G 25,0

CF34.UL.60.04.O.PE.D(1) CF34.UL.100.04.O.PE.D CF34.UL.160.04.O.PE.D CF34.UL.500.03.O.PE.D

4 x 6,0 4 x 10,0 4 x 16,0 3 x 50,0

External diameter approx. [mm] 8,5 10,5 12,0 14,0 15,5 17,0 19,5 20,5 23,0 25,0 14,0 17,0 20,5 31,0

Copper index [kg/km] 58 96 158 239 285 411 517 633 800 994

Weight [kg/km]

239 411 633 1490

351 549 817 2028

109 162 239 351 420 549 687 817 1072 1266

Other types available on request. (1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF34.UL.160.04.D – in your desired length (0,5 m steps) CF34.UL.D chainflex series .160 Code nominal cross section .04 Number of cores ®

Please use www.chainflex.eu/en/CF34 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

209


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 210

CF35.UL TPE 7,5 x d

TPE Power cable CF35.UL ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant, biooil-resistant flame-retardant UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

Core insulation Core stranding Core identification

Inner jacket Overall shield

< 10 mm : Fine-wire stranded conductor in especially bendingresistant version consisting of bare copper wires (following EN 60228). ≥ 10 mm2: conductor cable consisting of pre-leads (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in short pitch lengths over a centre for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L4. core: 4 / N TPE mixture adapted to suit the requirements in energy chains®.

T/R moved T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

v max. 10 m/s, 6 m/s unsupported/gliding a max. 80 m/s2 Travel distance

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 21184, 1000 V, 80 °C

NFPA

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

CEI

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

2

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

Outer jacket

4 travel distance up to 400 m and more 4 oil-resistant)

CF35.UL TPE 7,5 x d

UV-resistant

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4.

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No. CF35.UL.05.04 CF35.UL.07.04 CF35.UL.15.04 CF35.UL.25.04 CF35.UL.40.04 CF35.UL.60.04 CF35.UL.100.04 CF35.UL.160.04 CF35.UL.250.04 CF35.UL.60.03.O.PE(1) CF35.UL.100.03.O.PE(1) CF35.UL.160.03.O.PE CF35.UL.250.03.O.PE(1) CF35.UL.350.03.O.PE CF35.UL.500.03.O.PE

Number of cores and conductor nominal cross section [mm2] (4 G 0,5)C (4 G 0,75)C (4 G 1,5)C (4 G 2,5)C (4 G 4,0)C (4 G 6,0)C (4 G 10,0)C (4 G 16,0)C (4 G 25,0)C (3 x 6,0)C (3 x 10,0)C (3 x 16,0)C (3 x 25,0)C (3 x 35,0)C (3 x 50,0)C

External diameter approx. [mm] 8,0 8,5 9,5 11,5 13,5 16,0 19,5 23,0 27,5 14,5 17,5 21,0 24,5 28,5 33,5

Copper index [kg/km] 39 52 85 128 201 298 454 723 1160

Weight [kg/km]

231 356 553 884 1200 1660

367 568 789 1208 1675 2283

81 104 149 207 326 450 682 1003 1524

Image exemplary.

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

eplan download, configurator

www.igus.eu/en/CF35

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

211


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 212

CF37.D TPE 7,5 x d

TPE Power cable CF37.D ● ● ● ● ● ●

Class 7.4.4 (7 maximum load requirements

for maximum load requirements TPE outer jacket oil-resistant, biooil-resistant PVC-free/halogen-free UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

T/R moved

< 10 mm2: Fine-wire stranded conductor in especially bendingresistant version consisting of bare copper wires (following EN 60228). ≥ 10 mm2: conductor cable consisting of pre-leads (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in short pitch lengths over a centre for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L4. core: 4 / N Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

Core insulation Core stranding Core identification

Outer jacket

v max. 10 m/s, 6 m/s unsupported/gliding a max. 80 m/s2 Travel distance Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

Silicon-free Halogen-free

4 travel distance up to 400 m and more 4 oil-resistant)

CF37.D TPE 7,5 x d

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] 4 G 1,5 4 G 2,5 4 G 4,0 4 G 6,0 5 G 6,0 4 G 10,0 5 G 10,0 4 G 16,0 5 G 16,0 4 G 25,0

CF37.15.04.D CF37.25.04.D CF37.40.04.D CF37.60.04.D CF37.60.05.D(1) CF37.100.04.D CF37.100.05.D(1) CF37.160.04.D CF37.160.05.D(1) CF37.250.04.D CF37.60.04.O.PE.D(1) CF37.100.04.O.PE.D(1) CF37.160.04.O.PE.D(1) CF37.500.03.O.PE.D

4 x 6,0 4 x 10,0 4 x 16,0 3 x 50,0

External diameter approx. [mm] 8,5 10,5 12,0 14,0 15,5 17,0 19,5 20,5 23,0 25,0 14,0 17,0 20,5 31,0

Copper index [kg/km] 58 96 158 239 285 411 517 633 800 994

Weight [kg/km]

239 411 633 1490

351 549 817 2028

109 162 239 351 420 549 687 817 1072 1266

(1) Delivery time upon inquiry. Other types available on request. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF37.250.04.D – in your desired length (0,5 m steps) CF37.D chainflex series .250 Code nominal cross section .04 Number of cores ®

Please use www.chainflex.eu/en/CF37 for your online order. Delivery time 24h or today.

Image exemplary.

Delivery time means time until shipping of goods.

eplan download, configurator

www.igus.eu/en/CF37

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

213


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 214

CF38 TPE 7,5 x d

TPE Power cable CF38 ● ● ● ● ● ● ●

Class 7.4.4 (7 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant, biooil-resistant PVC-free/halogen-free UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

Core insulation Core stranding Core identification

Inner jacket Overall shield

< 10 mm : Fine-wire stranded conductor in especially bendingresistant version consisting of bare copper wires (following EN 60228). ≥ 10 mm2: conductor cable consisting of pre-leads (following EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Cores stranded in short pitch lengths over a centre for high tensile stresses. Energy conductor: Cores black with white numerals, one core green-yellow. 1. core: U / L1 / C / L+ 2. core: V / L2 3. core: W / L3 / D / L4. core: 4 / N TPE mixture adapted to suit the requirements in energy chains®.

T/R moved T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

v max. 10 m/s, 6 m/s unsupported/gliding a max. 80 m/s2 Travel distance

Halogen-free

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

2

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

Outer jacket

Silicon-free

UV-resistant

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4.

4 travel distance up to 400 m and more 4 oil-resistant)

CF38 TPE 7,5 x d

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (4 G 0,5)C (4 G 0,75)C (4 G 1,5)C (4 G 2,5)C (4 G 4,0)C (4 G 6,0)C (4 G 10,0)C (4 G 16,0)C (4 G 25,0)C

CF38.05.04(1) CF38.07.04(1) CF38.15.04 CF38.25.04(1) CF38.40.04 CF38.60.04(1) CF38.100.04 CF38.160.04 CF38.250.04 CF38.60.03.O.PE(1) CF38.100.03.O.PE(1) CF38.160.03.O.PE(1) CF38.250.03.O.PE(1) CF38.350.03.O.PE(1) CF38.500.03.O.PE(1)

(3 x 6,0)C (3 x 10,0)C (3 x 16,0)C (3 x 25,0)C (3 x 35,0)C (3 x 50,0)C

External diameter approx. [mm] 8,0 8,5 9,5 11,5 13,5 16,0 19,5 23,0 27,5 14,5 17,5 21,0 24,5 28,5 33,5

Copper index [kg/km] 39 52 85 128 201 298 454 723 1160

Weight [kg/km]

231 356 553 884 1200 1660

367 568 789 1208 1675 2283

81 104 149 207 326 450 682 1003 1524

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF38.25.04 – in your desired length (0,5 m steps) CF38 chainflex series .25 Code nominal cross section .04 Number of cores ®

Please use www.chainflex.eu/en/CF38 for your online order.

Image exemplary.

Delivery time 24h or today. eplan download, configurator

www.igus.eu/en/CF38

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

215


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 216

CF300.UL.D TPE 7,5 x d

TPE Power cable CF300.UL.D ● ● ● ● ● ●

Class 6.4.4

for maximum load requirements TPE outer jacket oil-resistant, biooil-resistant flame-retardant UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

CF300.UL.D TPE (6 maximum load requirements 4 travel distance up to 400 m and more 4 oil-resistant) 7,5 x d

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

Conductor cable consisting of pre-leads (following EN 60228).

Typical application area Core insulation Outer jacket

Mechanically high-quality TPE mixture.

T/R moved

Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Flame-retardant

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No.

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance

● ● ● ● ●

CF300.UL.40.01.D CF300.UL.60.01.D CF300.UL.100.01.D CF300.UL.160.01.D CF300.UL.250.01.D CF300.UL.350.01.D CF300.UL.500.01.D CF300.UL.700.01.D CF300.UL.950.01.D CF300.UL.1200.01.D CF300.UL.1500.01.D CF300.UL.1850.01.D

Number of cores and conductor nominal cross section [mm2] 1x4,0 1x6,0 1x10,0 1x16,0 1x25,0 1x35,0 1x50,0 1x70,0 1x95,0 1x120,0 1x150,0 1x185,0

External diameter approx. [mm] 6,5 7,0 8,0 9,5 11,5 12,5 14,5 16,5 19,0 21,5 23,0 27,0

Copper index [kg/km] 38 56 96 151 239 333 479 623 848 1059 1318 1890

Weight [kg/km] 61 77 119 183 281 377 525 676 927 1145 1411 2014

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF300.UL.950.01.D – in your desired length (0,5 m steps) CF300.UL.D chainflex series .950 Code nominal cross section .01 Number of cores ®

Silicon-free UL/CSA

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 21218, 1000 V, 80 °C

Please use www.chainflex.eu/en/CF300 for your online order. Delivery time 24h or today.

NFPA

Image exemplary.

CEI

Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011) Following CEI 20-35

eplan download, configurator

Delivery time means time until shipping of goods.

www.igus.eu/en/CF300

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

217


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 218

CFPE TPE 7,5 x d

TPE Power cable CFPE ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket oil-resistant, biooil-resistant flame-retardant UV-resistant hydrolysis-resistant and microbe-resistant

Following CEI 20-35

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

Conductor cable consisting of pre-leads (following EN 60228).

Typical application area

Core insulation

Mechanically high-quality TPE mixture.

Core identification

Green-yellow

Outer jacket

T/R moved

Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

● ● ● ● ●

T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

Travel distance Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

UV-resistant

High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Flame-retardant Silicon-free UL/CSA NFPA

Image exemplary.

CEI

Conductor

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2

4 travel distance up to 400 m and more 4 oil-resistant)

CFPE TPE 7,5 x d

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] 1 G 1,5 1 G 2,5 1 G 4,0 1 G 6,0 1 G 10,0 1 G 16,0 1 G 25,0 1 G 35,0

CFPE.15.01 CFPE.25.01 CFPE.40.01 CFPE.60.01 CFPE.100.01 CFPE.160.01 CFPE.250.01 CFPE.350.01

External diameter approx. [mm] 5,0 6,0 6,5 7,0 8,0 9,5 11,5 13,0

Copper index [kg/km] 15 25 38 56 96 151 239 333

Weight [kg/km] 35 46 61 81 123 191 291 387

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CFPE.15.01 – in your desired length (0,5 m steps) CFPE chainflex series .15 Code nominal cross section .01 Number of cores ®

Please use www.chainflex.eu/en/CFPE for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 21218, 1000 V, 80 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011)

eplan download, configurator

www.igus.eu/en/CFPE

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

chainflex® CFPE for machining units. e-chain®: Serie E2 medium

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

219


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 220

CF310.UL TPE 7,5 x d

TPE Power cable CF310.UL ● ● ● ● ● ● ●

Class 6.4.4 (6 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant, biooil-resistant flame-retardant UV-resistant hydrolysis-resistant and microbe-resistant

4 travel distance up to 400 m and more 4 oil-resistant)

CF310.UL TPE 7,5 x d

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested by IPA according to standard 14644-1

Typical application area Conductor

Conductor cable consisting of pre-leads (following EN 60228).

Core insulation

Mechanically high-quality TPE mixture.

Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

Outer jacket

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Flame-retardant

● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No. * CF310.UL.25.01

CF310.UL.40.01 CF310.UL.60.01 CF310.UL.100.01 CF310.UL.160.01 CF310.UL.250.01 CF310.UL.350.01 CF310.UL.500.01 CF310.UL.700.01 CF310.UL.950.01 CF310.UL.1200.01 CF310.UL.1500.01 CF310.UL.1850.01

Number of cores and conductor nominal cross section [mm2] (1x2,5)C (1x4,0)C (1x6,0)C (1x10,0)C (1x16,0)C (1x25,0)C (1x35,0)C (1x50,0)C (1x70,0)C (1x95,0)C (1x120,0)C (1x150,0)C (1x185,0)C

External diameter approx. [mm] 6,5 6,5 7,5 8,5 10,0 11,5 13,5 15,0 17,5 20,5 22,0 24,0 28,0

Copper index [kg/km] 39 55 75 120 178 272 380 524 689 920 1140 1436 2020

Weight [kg/km] 61 74 97 144 210 314 423 568 748 997 1233 1549 2147

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF310.UL.40.01 – in your desired length (0,5 m steps) CF310.UL chainflex series .40 Code nominal cross section .01 Number of cores ®

Silicon-free UL/CSA NFPA

Image exemplary.

CEI

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Style 10492 and 21218, 1000 V, 80 °C Following NFPA 79-2012 chapter 12.9 (starting from manufacturing date 9/2011) Following CEI 20-35

eplan download, configurator

Please use www.chainflex.eu/en/CF310 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

www.igus.eu/en/CF310

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

221


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 222

CF330.D TPE 7,5 x d

TPE Power cable CF330.D ● ● ● ● ● ● ●

Class 7.4.4 (7 maximum load requirements

for maximum load requirements TPE outer jacket oil-resistant biooil-resistant PVC-free/halogen-free UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

Conductor cable consisting of pre-leads (following EN 60228).

Core insulation

Mechanically high-quality TPE mixture.

Outer jacket

T/R moved

Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

Clean room

4 travel distance up to 400 m and more 4 oil-resistant)

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] 1x6,0 1x10,0 1x16,0 1x25,0 1x35,0 1x50,0 1x70,0 1x95,0 1x120,0 1x150,0 1x185,0

External diameter approx. [mm] 7,0 8,0 9,5 11,5 12,5 14,5 16,5 19,0 21,5 23,0 27,0

Copper index [kg/km] 56 96 151 239 333 479 623 848 1059 1318 1890

Torsion

Freely suspended and gliding travel distances up to 400 m and more, Class 4 ± 90 °, with 1 m cable length

CF330.60.01.D CF330.100.01.D CF330.160.01.D CF330.250.01.D CF330.350.01.D CF330.500.01.D CF330.700.01.D CF330.950.01.D CF330.1200.01.D CF330.1500.01.D CF330.1850.01.D

UV-resistant

High

Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

DESINA

According to VDW, DESINA standardisation

Lead free

Following 2011/55/EU (RoHS-II)

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance

CF330.D TPE 7,5 x d

Weight [kg/km] 77 119 183 281 377 525 676 927 1145 1411 2014

Order example: CF330.160.01.D – in your desired length (0,5 m steps) CF330.D chainflex series .160 Code nominal cross section .01 Number of cores ®

Image exemplary.

Silicon-free

eplan download, configurator

www.igus.eu/en/CF330

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Please use www.chainflex.eu/en/CF330 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

STS cranes in Antwerp with igus® energy chain systems® for energy and data supplies to centenary and main trolley.

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

223


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 224

CF340 TPE 7,5 x d

TPE Power cable CF340 ● ● ● ● ● ● ●

Class 7.4.4 (7 maximum load requirements

for maximum load requirements TPE outer jacket shielded oil-resistant, biooil-resistant PVC-free/halogen-free UV-resistant hydrolysis-resistant and microbe-resistant

Conductor

Mechanically high-quality TPE mixture.

Overall shield

T/R moved

Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70% linear, approx. 90% optical. Low-adhesion mixture on the basis of TPE, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains®. Colour: Jet black (similar to RAL 9005) -35 °C to +90 °C, minimum bending radius 7,5 x d

T/R fixed

-40 °C to +90 °C, minimum bending radius 4 x d

v max. 10 m/s, 6 m/s unsupported/gliding a max. 100 m/s2 Travel distance UV-resistant

Typical application area ● ● ● ● ●

for maximum load requirements almost unlimited resistance to oil, also with bio-oils Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 400 m and more Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications

Conductor cable consisting of pre-leads (following EN 60228).

Core insulation

Outer jacket

4 travel distance up to 400 m and more 4 oil-resistant)

CF340 TPE 7,5 x d

Freely suspended and gliding travel distances up to 400 m and more, Class 4 High

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (1x4,0)C (1x6,0)C (1x10,0)C (1x16,0)C (1x25,0)C (1x35,0)C (1x50,0)C (1x70,0)C (1x95,0)C (1x120,0)C (1x150,0)C (1x185,0)C

CF340.40.01 CF340.60.01(1) CF340.100.01(1) CF340.160.01 CF340.250.01(1) CF340.350.01(1) CF340.500.01 CF340.700.01 CF340.950.01(1) CF340.1200.01 CF340.1500.01 CF340.1850.01

External diameter approx. [mm] 6,5 7,5 8,5 10,0 11,5 13,5 15,0 17,5 20,5 22,0 24,0 28,0

Copper index [kg/km] 55 75 120 178 272 380 524 689 920 1140 1436 2020

Weight [kg/km] 74 97 144 210 314 423 568 748 1072 1233 1549 2147

(1) Delivery time upon inquiry. Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CF340.100.01 – in your desired length (0,5 m steps) CF340 chainflex series .100 Code nominal cross section .01 Number of cores ®

Nominal voltage

600/1000 V (following DIN VDE 0250).

Testing voltage

4000 V (following DIN VDE 0281-2).

Oil

Halogen-free

Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4. Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following EN 50267-2-1.

CE

Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

Clean room

According to ISO Class 1. Outer jacket material complies with CF9.15.07, tested by IPA according to standard 14644-1

Image exemplary.

Silicon-free

eplan download, configurator

www.igus.eu/en/CF340

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Please use www.chainflex.eu/en/CF340 for your online order. Delivery time 24h or today. Delivery time means time until shipping of goods.

chainflex® CF340 for outdoor crane systems. e-chain®: Serie E4/00

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

225


EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:00 Seite 226

CFCRANE igupren 10 x d

igupren Power cable CFCRANE ● ● ● ●

for maximum voltages and outputs igupren outer jacket oil-resistant flame-retardant

Conductor

● ● ● ● ●

T/R moved T/R fixed

-30 °C to +80 °C, minimum bending radius 7,5 x d

Overall shield Outer jacket

4 travel distance up to 500 m and more 3 oil-resistant)

Typical application area

Highly flexible cable consisting of tinned copper wires (following VDE 0295). Inner and outer semiconducting layer made of conductive rubber. Insulating sheath made of high-quality, heat-resistant and ozoneproof ethylene propylene rubber (EPR. Extremely bending-resistant, tinned copper shield. Coverage approx. 80% optical. Low-adhesion mixture on the basis of iguprene, especially abrasionresistant and highly flexible, adapted to suit the requirements in energy chains® (following VDE 0207 Part 21). Colour: Red -20 °C to +80 °C, minimum bending radius 10 x d

Core insulation

Class 6.4.3 (6 maximum load requirements

CFCRANE igupren 10 x d

for maximum load requirements almost unlimited resistance to oil Indoor and outdoor applications, UV-resistant especially for freely suspended and gliding travel distances up to 500 m and more outdoor ship to shore, crane applications, conveyer technology

Delivery program Part No.

Number of cores and conductor nominal cross section [mm2] (1) CFCRANE1x25/16-6/10kV (1x25/16)C (1) CFCRANE1x35/16-6/10kV (1x35/16)C CFCRANE1x50/16-6/10kV(1) (1x50/16)C (1) CFCRANE1x70/16-6/10kV (1x70/16)C CFCRANE1x95/16-6/10kV(1) (1x95/16)C (1) (1x120/16)C New* CFCRANE1x120/16-6/10kV

External diameter approx. [mm] 27,0 29,0 30,0 32,0 34,0 35,0

Copper index [kg/km] 468 576 712 912 1145 1306

Weight [kg/km] 940 1110 1350 1550 1820 2100

(1) Delivery time upon inquiry Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits. x = without earth core G = with green-yellow earth core * New in this catalogue.

Order example: CFCRANE1x25/16-6/10kV – in your desired length (0,5 m steps) CFCRANE chainflex series .1 x 25/16 Code nominal cross section -6/10 Nominal voltage ®

Image exemplary.

v max. 10 m/s, 6 m/s unsupported/gliding a max. 50 m/s2

Please use www.chainflex.eu/en/CFCRANE for your online order. Delivery time 24h or today.

Travel distance

Freely suspended and gliding travel distances up to 500 m and more, Class 4

UV-resistant

High

Nominal voltage Testing voltage

6/10 kV (following DIN VDE 0250), other voltages upon inquiry. 17 kV (following DIN VDE 0250, Part 813).

Oil

Oil-resistant (following DIN EN 60811-2-1), Class 3.

Flame-retardant

According to IEC 60332-1-2, CEI 20-35, FT1, VW-1

Silicon-free CE

Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992). Following 2006/95/EG

Lead free

Following 2011/55/EU (RoHS-II)

eplan download, configurator

www.igus.eu/en/CFCRANE

950 types from stock no cutting costs ... (for up to 10 cuts of the same type)

Delivery time means time until shipping of goods.

chainflex® CFCRANE for 500 m and more of travel. e-chain®: igus® rol e-chain®

... no minimum order quantity ... igus® GmbH Cologne | Tel. +49(0)2203/9649-800 Fax -222 | info@igus.de | www.chainflex.eu

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EU-CF-INHALT 2012-06_EU-CF-INHALT 2012-06 21.05.12 01:01 Seite 228

CFAIR PU 10 x d

CFAIR PU 10 x d

Pneumatic hose CFAIR ● ● ● ● ● ●

for maximum load requirements PU hose oil-resistant and coolant-resistant abrasion-resistant outside-toleranced PVC-free/halogen-free

Delivery program Part No. CA PU.A.04.0 CA PU.A.06.0 CA PU.A.08.0 CA PU.A.10.0 CA PU.A.12.0 CA PU.A.16.0

T/R moved

-25 °C to +80 °C, minimum bending radius 10 x d

T/R fixed

-40 °C to +85 °C, minimum bending radius 8 x d

Max. package length [km] 2,0 1,5 1,0 1,0 0,5 0,1

Internal Wall External diameter thickness diameter approx. [mm] approx. [mm] approx. [mm] 2,7 0,65 4 4,0 1,00 6 5,7 1,15 8 7,0 1,50 10 8,0 2,00 12 11,0 2,50 16

Weight [g/m] 8 19 30 48 76 127

Order example: CA PU.A.04.0 – in your desired length (0,5 m steps) CA PU chainflex series .A Code material .04 Code Ø .0 Special identification ®

Please use www.chainflex.eu/en/CFCAPU for your online order.

v max. 10 m/s, 6 m/s unsupported/gliding a max. 50 m/s2 Dimensions

Delivery time 24h or today.

Outside-toleranced

Delivery time means time until shipping of goods.

Operating pressure 12 bar at 20 °C Vacuum