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Innovations 2013/2014


TOP PRODUCTS

Position sensors Capacitive sensors IO-Link sensor for position and level detection

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Photoelectric sensors for general applications High-performance “O6 wetline� photoelectric sensors

Laser sensors / distance measurement sensors First standard photocell with time of flight measurement Photoelectric sensor with time of flight measurement and easy-turn

Sensors for motion control Inclination sensors Precision for all inclinations

Safety technology Safety controllers Powerful 32-bit SafetyController for mobile machines

Process sensors Flow sensors / flow meters A quantum leap in flow rate measurement technology

Temperature sensors Infrared temperature sensor with display / operating unit on the sensor Temperature transmitter with display and IO-Link

Condition monitoring systems Vibration monitoring systems Online vibration monitoring according to ISO 10816

Power supplies 24 V DC power supplies 3.3 to 20 A with high efficiency in a slim design

AS-i power supplies 2.8 to 8 A with high efficiency in a slim design

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Position sensors

The first capacitive sensor with IO-Link IO-Link sensor for position and level detection Easy parameter setting via IO-Link before installation of the sensor Versatile data processing via IO-Link Normally open / normally closed freely selectable Clearly visible indication of the switching status Easy installation with mounting adapters and cable ties

New features For this new product line, the existing capacitive sensors were enhanced with IO-Link. All further data as well as the order numbers remain the same. Application Capacitive sensors detect bulk materials or liquids through non-metallic vessel walls. Typical applications for product detection can be found in the semiconductor, paper and wood industries. Parameter setting The parameters can either be set via the buttons on the sensor or via IO-Link interface. This can be done using the USB interface E30396 or a memory plug. Data transmission A standard M12 cable transmits process data, parameters and diagnostic information to a connected IO-Link master. When IO-Link is not in use, the sensor works with one switching output.

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Position sensors Capacitive sensors

Type

Output stage

[mm]

Setting range [mm]

Communication interface

Housing material

Protection rating / class

Order no.

4...24

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KG5065

M18 x 1

PNP / NPN*

M18 x 1

PNP

4...24

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KG5066

M18 x 1

PNP

2...14

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KG5071

M30 x 1.5

PNP / NPN*

5...40

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KI5082

M30 x 1.5

PNP

5...40

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, II

KI5083

IP 65, IP 67, III

KI5084

M30 x 1.5

PNP / NPN*

2...12

IO-Link 1.1

high-grade stainless steel (1.4404), TPE-U, PBT, PEI

M30 x 1.5

PNP

2...12

IO-Link 1.1

high-grade stainless steel (1.4404), TPE-U, PBT, PEI

IP 65, IP 67, III

KI5085

M30 x 1.5

PNP / NPN*

3...26

IO-Link 1.1

high-grade stainless steel (1.4404), TPE-U, PBT, PEI

IP 65, IP 67, III

KI5086

M30 x 1.5

PNP

3...26

IO-Link 1.1

high-grade stainless steel (1.4404), TPE-U, PBT, PEI

IP 65, IP 67, III

KI5087

Connection cable 2 m PVC路 3 wires M18 x 1

PNP / NPN*

2...14

IO-Link 1.1

PP, TPE-U

IP 65, IP 67, II

KG5067

M18 x 1

PNP

2...14

IO-Link 1.1

PP, TPE-U

IP 65, IP 67, II

KG5069

48 x 20 x 14

PNP / NPN*

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6001

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6002

Connection cable with M8 connector 路 3 wires 48 x 20 x 14

PNP / NPN*

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6003

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6004

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6008

48 x 20 x 14

PNP

3...20

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6010

IO-Link 1.1

PBT, PC, TPE-U

IP 65, IP 67, III

KQ6005

Connection cable with M12 connector 路 3-wire 48 x 20 x 14

PNP

3...20

* automatic detection of the load

Accessories Type

Connection technology Description

Order no.

Type

Description

Order no.

Mounting adapter for free-standing mounting, PBT

E12153

M12 socket, 2 m black, PUR cable

EVC001

Mounting adapter for pipe and tube mounting with cable ties, PA

E12163

M8 socket, 2 m black, PUR cable

EVC150

Memory plug, parameter memory for IO-Link sensors

E30398

IO-Link interface, current consumption from USB port

E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

For further technical data please go to: www.ifm.com 11.2013

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TOP PRODUCTS

M12 connector 路 3 wires


Position sensors

High-performance “O6 wetline� photoelectric sensors Tiny yet powerful photocells for the food industry Stainless steel housing with protection rating IP 68 / IP 69K Easy adjustment via potentiometer Diffuse reflection sensors with reliable background suppression Object colour has no influence on the range Also available as through-beam or retro-reflective system

Best optical performance The diffuse reflection sensors distinguish themselves by reliable background suppression, even in case of highly reflective backgrounds. The sensing range is independent of the characteristics and colour of the object to be detected. A special feature is the automatic sensitivity compensation that guarantees reliable operation even in steam, smoke or highly reflective environments. Ideal for food applications The potentiometers are provided with a double seal and are, like the front pane, embedded flush to allow residue-free cleaning. The transparent black housing cover ensures that, even in bright lighting conditions, the LEDs are highly visible. The coated front pane is made of resistant, shatterproof plastic.

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Position sensors

Range

Light spot diameter [mm]

[mm]

Light-on / dark-on mode

Current consumption [mA]

Switching frequency [Hz]

Diffuse reflection sensor with background suppression · PVC cable, 2 m · 3-wire DC 2...200

8*

adjustable

20

1000

Diffuse reflection sensor with background suppression · M12 connector with 0.3 m PVC cable · 3-wire DC 2...200

8*

adjustable

20

1000

Diffuse reflection sensor · PVC cable, 2 m · 3-wire DC 5...500

15*

adjustable

20

1000

Diffuse reflection sensor · M12 connector with 0.3 m PVC cable · 3-wire DC 5...500

15*

adjustable

20

1000

Retro-reflective sensor with polarisation filter · PVC cable, 2 m · 3-wire DC 50...5000

150**

adjustable

20

1000

Retro-reflective sensor with polarisation filter · M12 connector with 0.3 m PVC cable · 3-wire DC 50...5000

150**

adjustable

Order no.

Order no.

NPN

PNP

O6H304

O6H300

NPN

PNP

O6H305

O6H301

NPN

PNP

O6T304

O6T300

NPN

PNP

O6T305

O6T301

NPN

PNP

O6P304

O6P300

NPN

PNP

O6P305

O6P301

20

1000

20

O6S300

O6S301

Through-beam sensor transmitter · PVC cable, 2 m · 2-wire DC 0...10000

300*

Through-beam sensor transmitter · M12 connector with 0.3 m PVC cable · 2-wire DC 0...10000

300*

20

Through-beam sensor receiver · PVC cable, 2 m · 3-wire DC 0...10000

adjustable

20

NPN

PNP

1000

O6E304

O6E300

NPN

PNP

1000

O6E305

O6E301

Through-beam sensor receiver · M12 connector with 0.3 m PVC cable · 3-wire DC 0...10000

adjustable

20

* at maximum range ** referred to prismatic reflector Ø 80 mm

Wiring diagram

Dimensions 21 3

13

1

L+

M3

3

L

BN

L+

BK BU

2 x LED

21 3

BN

M3

L+

3

L

BU

BN

L+

BK L

L+

L

BU

1

3

L

L+

L

2,8

25,4

34,8

13

1 4

2,8

25,4

34,8

4

LED

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TOP PRODUCTS

Infrared sensors / red light sensors


Position sensors

Range

Light spot diameter [mm]

[mm]

Light-on / dark-on mode

Current consumption [mA]

Switching frequency [Hz]

Diffuse reflection sensor with background suppression · M8 connector 3-pole · 3-wire DC 2...200

8*

adjustable

20

1000

Diffuse reflection sensor with background suppression · M8 connector 4-pole · 3-wire DC 2...200

8*

adjustable

20

1000

Diffuse reflection sensor · M8 connector 3-pole · 3-wire DC 5...500

15*

adjustable

20

1000

Diffuse reflection sensor · M8 connector 4-pole · 3-wire DC 5...500

15*

adjustable

20

1000

Retro-reflective sensor with polarisation filter · M8 connector 3-pole · 3-wire DC 50...5000

150**

adjustable

20

1000

Retro-reflective sensor with polarisation filter · M8 connector 4-pole · 3-wire DC 50...5000

150**

adjustable

Order no.

Order no.

NPN

PNP

O6H306

O6H302

NPN

PNP

O6H307

O6H303

NPN

PNP

O6T306

O6T302

NPN

PNP

O6T307

O6T303

NPN

PNP

O6P306

O6P302

NPN

PNP

O6P307

O6P303

20

1000

20

O6S302

20

O6S303

Through-beam sensor transmitter · M8 connector 3-pole · 2-wire DC 0...10000

300*

Through-beam sensor transmitter · M8 connector 4-pole · 2-wire DC 0...10000

300*

Through-beam sensor receiver · M8 connector 3-pole · 3-wire DC 0...10000

adjustable

adjustable

PNP O6E302

20

1000

O6E306 NPN

PNP

20

1000

O6E307

O6E303

Through-beam sensor receiver · M8 connector 4-pole · 3-wire DC 0...10000

NPN

* at maximum range ** referred to prismatic reflector Ø 80 mm

Dimensions

Wiring diagram 21 3

13

1

41,3

25,4 34,8

3

2,8

M3 M8x1

1

3 2 x LED

21 3

M3 M8x1

LED

8

2,8

41,3

25,4 34,8

13

L+

4

1

L+

4

L

L+

L

3

L


Position sensors Infrared sensors / red light sensors

Accessories Description

Order no.

Type of light

red light 633 nm

Operating voltage Mounting set for clamp mounting, stainless steel

E21272

[V DC]

10...30

Switching status indication

LED

yellow

Operation

LED

green

Current rating Bracket for free-standing mounting, stainless steel

[mA]

100

[V]

< 2.5

Voltage drop E21271

Protection rating, class

IP 65, IP 67, IP 68, IP 69K III

Short-circuit protection, pulsed Protective bracket, stainless steel

E21273

Ambient temperature

•/•

[°C]

Materials Mounting rod, 120 mm, Ø 10 mm, M8 thread, stainless steel

Reverse polarity protection / overload protection housing lens

E21081

-25...80 high-grade stainless steel (1.4404 / 316L) PPSU PMMA

Connection technology Angle bracket for reflector E21269, stainless steel

Mounting set for reflector E21270, clamp mounting, stainless steel

Type

Description

E20724

E20935

Prismatic reflectors for the food industry (up to 140 °C) 18 x 18 mm, Solidchem plastic

E21267

56 x 38 mm, Solidchem plastic

E21268

48 x 48 mm, Solidchem plastic

E21269

96 x 96 mm, Solidchem plastic

E21270

Order no.

Socket, M8, 2 m orange, PVC cable

EVT122

Socket, M8, 5 m orange, PVC cable

EVT123

Socket, M8, 2 m orange, PVC cable

EVT126

Socket, M8, 5 m orange, PVC cable

EVT127

Socket, M8, 2 m orange, PVC cable, LED

EVT130

Socket, M8, 5 m orange, PVC cable, LED

EVT131

Socket, M12, 4-pole, 5 m orange, PVC cable

EVT001

Socket, M12, 4-pole, 2 m orange, PVC cable

EVT064

Socket, M12, 4-pole, 5 m orange, PVC cable

EVT004

Socket, M12, 4-pole, 2 m orange, PVC cable

EVT067

For further technical data please go to: www.ifm.com 11.2013

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TOP PRODUCTS

Type

Common technical data


Position sensors

PMDLine series – a new generation of photoelectric sensors O5D with display – first standard photocell with time of flight measurement (PMD) Reliable background suppression and colour-independent detection Precise time of flight measurement in housing sizes of standard photoelectric sensors Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object Switch point setting to the nearest centimetre via “+/-” buttons and display

Time of flight measurement for standard sensors The O5D with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point is set easily to the nearest centimetre via “+/-” buttons and display or alternatively via IOLink, which also allows read-out of the actual value. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs.

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Position sensors Laser sensors / distance measurement sensors

Measuring range [mm]

Background suppression [m]

Switching frequency [Hz]

Hysteresis [%]

Spot Ø at max. range [mm]

Current consumption [mA]

Unit of measurement

Order no.

30...2000

...20

11

< 6*

<5

< 75

cm

O5D100

30...2000

...20

11

< 6*

<5

< 75

inch

O5D101

* black (6 % remission) in case of max. range

Accessories Type

Common technical data Description

Mounting bracket for rod, complete set incl. clamp

Order no.

E21083

visible laser light 650 nm

Type of light Extraneous light on the object Dimensions

E21084

max. 8

[mm]

56 x 18,2 x 46,5

[V DC]

10...30

Switching status indication

LED

yellow

Operation

LED

Operating voltage Protective bracket for rod, complete set incl. clamp

[klx]

Distance value Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel

E20938

OUT1: NO OUT2: NC

Output function Current rating

Cube for mounting on an aluminium profile, M10 thread, diecast zinc

E20951

[mA]

Protection rating, protection class

Reverse polarity protection / overload protection E21085

Bracket for free-standing mounting

•/•

Ambient temperature Material

E21087

2 x 100 IP 65,IP 67 II

Short-circuit protection, pulsed

Universal angle bracket

green 3-digit alphanumeric display

[°C]

housing / plug adapter front pane / LED window bezel operator interface

-25...60 PA PMMA stainless steel TPU

Connection technology Type Dovetail clamp

Memory plug, parameter memory for IO-Link sensors

Description

E21088

E30398

IO-Link interface, current consumption from USB port

E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Order no.

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

For further technical data please go to: www.ifm.com 04.2013

11

TOP PRODUCTS

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary


Position sensors

PMDLine M30: This photoelectric sensor is all set OID with easy-turn concept â&#x20AC;&#x201C; photoelectric sensor with time of flight measurement (PMD) Reliable background suppression and colour-independent detection Simple switch point setting by rotatable setting ring (lock function) Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object IO-Link integrated, e.g. for reading the actual value

Time of flight measurement for standard sensors The OID with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point can be set easily by turning the setting ring (easy turn). A scale shows the distance set. The switch point can thus be set before installation. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs.

12


Position sensors Laser sensors / distance measurement sensors

Measuring range [mm]

Background suppression [m]

Switching frequency [Hz]

Hysteresis [%]

Spot Ø at max. range [mm]

Current consumption [mA]

Unit of measurement

Order no.

30...2000

...20

11

< 5*

<5

< 75

cm / inch

OID200

30...2000

...20

11

< 5*

<5

< 75

cm

OID201

* black (6 % remission) in case of max. range

Accessories Type

Common technical data Description

Angle bracket for type M30, stainless steel

Order no.

E10737

visible laser light 650 nm

Type of light Extraneous light on the object

[klx]

Dimensions

M30 x 90 mm

Operating voltage Mounting clamp, with end stop for types M30, PC

E11049

[V DC]

10...30

Switching status indication

LED

yellow

Operation

LED

green

Switch point (setting) Mounting clamp for types M30, PTB

E10077

radial setting ring OUT1: NO OUT2: NC

Output function Current rating

Mounting set Ø 30.2 mm, clamp mounting, aluminium profile

[mA]

Protection rating, protection class E20875

E20873

Mounting set Ø 30.2 mm, clamp mounting, high-grade stainless steel

E20874

Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel

E20938

Short-circuit protection, pulsed

Memory plug, parameter memory for IO-Link sensors

•/•

Ambient temperature

[°C]

Material

housing front pane

-25...60 stainless steel, PBT, PC, FPM PMMA

Connection technology Type

Cube for mounting on an aluminium profile, M10 thread, diecast zinc

2 x 100 IP 65,IP 67 III

Reverse polarity protection / overload protection Mounting set Ø 30.2 mm, clamp mounting

max. 8

Description

Order no.

E20951

E30398

IO-Link interface, current consumption from USB port

E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

For further technical data please go to: www.ifm.com 04.2013

13

TOP PRODUCTS

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary


Sensors for motion control

Precision for all inclinations Sensor for precise measurement of angles of inclination on X and Y axes High precision across the total angular range in two axes Zero point, counting direction and limit frequency adjustable Extremely low temperature drift (¹ 0.002 °/K) M12 connector, CAN in and CAN out Fully CAN-compatible

Precise in all positions The new ifm type JN inclination sensors provide high measurement accuracy across the whole angular range with angles of inclination in X and Y axes. The 2-axis inclination sensors with CANopen interface and bus capability are designed for levelling of mobile machinery (2-axis position detection and zero-point levelling for mobile applications) or automatic adjustment of solar panels, for example.

14


Sensors for motion control Inclination sensors

Ideal for different applications The sensors allow complete CAN integration according to the CANopen CiA DS-301 communication profiles and profile CiA DSP-410. They are connected via an M12 connector. The terminating resistor can be enabled. In addition, the sensors have an E1 approval and provide the signals as angle to the vertical or Euler angle.

Technical data JN2100, JN2101 Operating voltage

[V DC]

• JN2100 ± 180° 0.05° ≤ ± 0.5° ≤ ± 0.1°

Angular range Resolution Accuracy Repeatability Temperature coefficient

[°/K]

Ambient temperature

[°C]

Protection

≤ ± 0.002° -40...85 CANopen CiA DS 301 / device profile CiA DSP-410

Interface

[Hz]

Adjustable: 20, 10, 5, 1, 0.5

Number of measurement axes

2x M12 connector

Connection

Accessories

22

60 45

2 Diecast zinc nickel-plated

Housing material 90 75

3

JN2101 ± 45° 0.01° ± 0.1° ≤ ± 0.05°

IP 65 / IP 68 / IP 69K

Limit frequency

Dimensions

10...30 DC

Reverse polarity protection

Type

Description

Order no.

3

36 4,5

Adapter cable for CAN devices with M12 connector (5 pole)

EC2062

Connection technology Type

Description

Order no.

Socket, M12, 2 m black, PUR cable

EVM039

Socket, M12, 10 m black, PUR cable

EVM041

Socket, M12, 2 m black, PUR cable

EVM036

Socket, M12, 10 m black, PUR cable

EVM038

Jumper, M12, 5 m, black, PUR cable

EVC069

Jumper, M12, 5 m, black, PUR cable

EVC059

For further technical details please visit: www.ifm.com 11.2013

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TOP PRODUCTS

Flexible, precise, reliable Since zero point, direction of counting (+/-180° or 0...360°) and limit frequency can be set for a stable output signal (20, 10, 5, 1, 0.5 Hz), this innovative product can be adapted precisely to your application. Very low temperature drift across the whole temperature range (-40...85 °C) provides unrivalled reliability.


Safety technology

Certified safety for mobile machines Powerful 32-bit SafetyController with TĂ&#x153;V approval Safety controller to EN 13849 PL d, EN 62061 SIL cl2 and IEC 61508 Layered safety concept, extended monitoring and test routines Safe inputs and outputs with configurable behaviour in case of a fault Fast bootup and short error detection time CAN interfaces with CANopen, CANsafety and SAE J1939 protocol

Sophisticated safety concept ifm electronic offers a new, powerful 32-bit safety controller for safety-related applications in mobile machines. The device is the perfect choice for complex and demanding control functions. The 32-bit SafetyController has been developed to current safety standards. Hardware and software have been certified by the German TĂ&#x153;V association. What is new is the programmable, layered error handling (keep alive): the SafetyController can be used so that if there is a serious fault it brings the plant into safe state before shutting down. In case of less serious errors however, parts of the plant in previously defined areas can still be used. Not all components have to be switched off. The behaviour of the inputs and outputs can be adapted to the application easily and precisely using the CODESYS programming software.

16


Safety technology Safety controllers

• Developed to current safety standards Almost all mobile machines have functions that may endanger persons and equipment. There are clearly defined product standards for more and more applications (e.g. vehicle lifts, refuse trucks). The revised Machinery Directive often means that the machine manufacturers have to meet new requirements. The 32-bit SafetyController can be used in applications up to EN 13849 PL d and EN 62061 SIL cl2. Hardware and software of the SafetyController have moreover been certified by TÜV. • The safety concept The safety concept monitors all internal and external functions and reliably switches off in case of an error. Special test routines for hardware and software monitoring are implemented in the devices. Nevertheless, these devices are easy and convenient to program via CODESYS. Diagnostic information can be found directly in the application. The behaviour of the outputs can be configured via the software in case of a fault (keep alive). Hardware, operating system software and the programming tools are certified. This simplifies approval of the project developer’s machine, because he only needs to focus on his application program. • Powerful Due to 32-bit technology, the powerful SafetyController is ideally suited for complex control tasks. Proportional functions are quickly processed. The fast bootup and the short error detection time of 110 ms provide sufficient safety in the application. • Configurability Analogue, digital and frequency ports are available as safety-related inputs and outputs. Furthermore, fail-safe inductive sensors can be connected to the SafetyController. The safe and non-safe outputs can be used as digital and PWM outputs. • CANsafety In addition to the CANopen profile, CANsafety (DS 304) enables a safe data exchange between bus participants on the same bus cable while the “normal” communication is in process between CAN bus participants (e.g. I/O modules). Each SafetyController supports up to four safe transmit or receive objects (SRDO). The data is safely processed via the two integrated CAN interfaces.

Products Description

Order no.

SafetyController, 32 bits, 16 I / 16 O

CR7032

SafetyController, 32 bits, 32 I / 48 O

CR7132

Connector, 55 poles (wirable)

EC2013

Cable with connector 55 poles, 1.2 m

EC2086

Programming cable with USB adapter, 2 m

EC2096

Programming software CODESYS, German V2.3

CP9006

Programming software CODESYS, English V2.3

CP9008

Technical data SafetyController

Housing

closed metal housing with flange fastening

Device connection

AMP connector 55 poles latched, protected against reverse polarity

Protection

IP 67

Operating voltage

8...32

[V DC]

Current consumption (CR7032 / CR7132) Temperature range

[mA]

≤ 160 / 320

[°C]

-40...85

Indicators

RGB LED

Controller

Infineon TriCore 1796

Inputs (total) digital (positive / negative) analogue (0...10 / 32 V, 0...20 mA) frequency (≤ 30 kHz) Outputs (total) digital, high-side/low-side, H-bridge (2/4 A) digital, PWM, current-controlled (2/4 A) digital, PWM, current-controlled (2 A) digital, (2 A) Voltage output 5 / 10 V DC, 400 mA

CR7032 16

CR7132 32

16 4 4 8

48 8 8 16 16 1

4 x CAN 1 x RS 232 1 x virt. COM port (USB)

Interfaces

CANopen (CiA DS 301 V4.01) and DSP 306 SAE J 1939

Supported CAN protocols [MB]

1.25

Data memory RAM

[kB]

256

Data memory non-volatile Auto save

[kB]

Program memory

Programming software

56 (4) CODESYS V2.3

Safety-related characteristics

IEC 62061 SIL cl2 ISO 13849-1 PL d DC 90...99 %

Standards and tests (extract)

CE, E1 (UN/ECE R10), EN 50 155

For further technical data please go to: www.ifm.com 04.2013

17

TOP PRODUCTS

Advantages and customer benefits


Process sensors

A quantum leap in flow rate measurement technology Inline flow sensor for precise measurement of liquids up to 600 l/min Suited for liquids with a conductivity from 20 ÎźS/cm Variable use for different flow directions With integrated empty pipe detection and simulation mode Also available with EPDM seal for drinking water applications With indication of volumetric flow quantity, total quantity and temperature

Compact and low cost ifm makes it possible: efector mid â&#x20AC;&#x201C; a volumetric flow sensor up to 600 l/min, with electronics and evaluation unit in one of the most compact housings. It is not only more compact but also less expensive than comparable sensors. Three functions The user monitors the volumetric flow quantity, the total quantity as well as the temperature with only one unit. Easy handling During set-up, the efector mid scores with easy, intuitive handling via three buttons directly on the unit. This allows direct use of the sensor in the field. Data processing Analogue, binary and pulse and frequency outputs offer various options to process the measured data.

Magnetic-inductive volumetric flow sensor for measuring the water quantity in a filtration system.

18


Process sensors Flow sensors / flow meters

Measuring range Flow [l/min / gpm]

Pulse value [l...m3]

Response time Flow [s]

Accuracy Flow

Process connection

Order no.

M12 connector · electrical design DC PNP/NPN · FKM seal 5...300

0.1...300,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM9000

5...600

0.1...600,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM2000

M12 connector · electrical design DC · output function 2 x analogue (4…20 mA) · FKM seal 5...300 / 1.3...79.3

< 0.35 (dap = 0)

± (0.8% MW + 0.5% MEW)

G2

SM9004

5...600 / 1.3...158.5

< 0.35 (dap = 0)

± (0.8% MW + 0.5% MEW)

G2

SM2004

M12 connector · electrical design DC PNP/NPN · EPDM seals 5...300

0.1...300,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM9100

5...600

0.1...600,000

< 0.35 (dap = 0)

± (0.8 % MV + 0.5 % VMR)

G2

SM2100

Accessories Type

Further technical data Description

Type SM

Order no. Operating voltage

Memory plug, parameter memory for IO-Link sensors

E30398

Current consumption Measuring range temperature

[V]

< 150

[°C]

-20...80

Short-circuit protection, pulsed Adapter, G 2 – Victaulic 1,5", stainless steel (1.4571)

E40227

Adapter, G 2 – 2" NPT, stainless steel (1.4571)

E40228

Adapter, G 2 – R 2" A, stainless steel (1.4571)

E40231

Adapter, G 2 – 1½" NPT, stainless steel (1.4571)

E40229

Adapter, G 2 – G 1½, stainless steel (1.4571)

E40230

Type

Description

[mA]

Output function SM9000, SM2000 SM9100, SM2100

OUT1

normally open / normally closed programmable or pulse or frequency or empty pipe monitoring or IO-Link

OUT2

normally open / normally closed programmable or analogue (4...20 mA / 0...10 V, scalable) or empty pipe monitoring

EVC001

M12 socket, 5 m black, PUR cable

EVC002

M12 socket, 2 m black, PUR cable

EVC004

M12 socket, 5 m black, PUR cable

EVC005

2 x 250

Protection

IP 65, IP 67

Pressure resistance

M12 socket, 2 m black, PUR cable

•/•

Current rating SM9000, SM2000 SM9100, SM2100

Medium temperature Order no.

Reverse polarity / overload protection

Ambient temperature

Connection technology

18...32 DC

[mA]

[°C]

-10...60

[°C]

-10...70

[bar]

16

Housing materials

high-grade stainless steel (316L/1.4404); PC (polycarbonate); FKM; PBT-GF20

Materials (wetted parts)

PEEK Victrex 150 GL30, high-grade stainless steel (316Ti/1.4571), Hastelloy (2.4610), FKM, Centellen

Dimensions (H x W x D)

[mm]

116,8 x 200 x 102,8

For further technical data please go to: www.ifm.com 11.2013

19

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Application: Machine tools, solar and water industries. For conductive liquids (conductivity: ≥ 20 μS/cm / viscosity: < 70 mm 2/s at 40 °C)


Process sensors

For the detection of very hot objects First compact infrared temperature sensor with display and operating unit on the sensor 2 independent switching outputs, universal programming Scratch-resistant precision lenses for minimum sensitivity to scattered light Easy programming via button and display on the sensor Test function: To be activated on the sensor or by external control signal Temperature measurement up to 1350 째C

Indirect temperature measurement In most cases the infrared temperature measurement is used where temperatures can only be measured indirectly, that means without contact. The reason for this can for example be a high temperature of the object. The sensors detect the infrared radiation emitted by the objects and convert them into an output signal. If the detected temperature is above the set switching threshold, the switching output is set and the switching status of the LEDs is displayed. Easy handling The switching thresholds and output configurations can be set and reproduced easily by means of the button and the display. During operation the display shows the current measured value in percent. High precision All these three types have a high-quality precision lens which is a prerequisite for precise switching. The lens withstands the rough environments for example in steelworks. Detection of hot slabs in steelworks.

20


Process sensors Temperature sensors

Description

Temperature range [°C]

Wave length range [μm]

Distance ratio / angle of aperture

Material lens

Response time [ms]

Order no.

IR temperature sensor

50...500

8...14

25:1 / 2.3°

crystal lens with anti-reflex coating

< 100

TW7000

IR temperature sensor

250...1250

1.0...1.7

95:1 / 0.6°

tempered optical glass

<2

TW7001

IR temperature sensor for fibre optics

350...1350

1.0...1.7

70:1 / 0.8°

tempered optical glass

<2

TW7011

Accessories

Common technical data

Type

Description

Order no. Operating voltage

[V DC]

Current rating Air purge

10...34

[mA]

2 x ≤ 150

E35063

1% of VMR

Switch point accuracy Current consumption Cooling jacket

E35064

[mA]

≤ 30

Protection

IP 65

Reverse polarity protection

Short-circuit protection

• 2x7 segment red

LED display Mounting bracket

E35065

Dimensions

Heat insulation

E35067

TW7000

155 75,5

51 M30 x1,5

E35066 28 M12x1

Protective tube

1

2

5

2 x LED

36

TW7001

189 75,5

Order no.

28 M12 x 1

Description

M30 x1,5

Accessories TW7011

1

Fibre optic, 2 m

E35061

Fibre optic, 5 m

E35062

Description

36

TW7011

163 75,5

54,5 1/4“-36UNS-2A M30 x1,5

E35060

Connection technology Type

5

2 x LED

2

28 M12x1

Sensor head, lens attachment for IR temperature sensors

85,5

Order no.

Socket, M12, shielded, 2 m black, PUR cable

EVC547

Socket, M12, shielded, 5 m black, PUR cable

EVC548

1

EVC544

Socket, M12, shielded, 5 m black, PUR cable

EVC545

2 x LED

5

36

1) Programming buttons 2) 2-digit alphanumeric display

Wiring diagram 1 2

Socket, M12, shielded, 2 m black, PUR cable

2

5 4 3

L+ Out 2 Test Input Out 1

L

screen

For further technical data please go to: www.ifm.com 11.2012

21

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M30, 2 switching outputs · output function 2 x NO/NC programmable


Process sensors

Temperature transmitter with display and IO-Link First transmitter with display and IO-Link for food applications Bright 4-digit LED display for optimum readability Fast response time T05/09 = 1/3 s Pre-scaled measuring ranges, IO-Link 1.1 programmable Available in various probe lengths from 30...250 mm Hygienic and robust design: high-grade stainless steel (316L / 1.4404) and IP 69K

TD temperature transmitters The TD series temperature transmitters are distinguished by a compact, hygienic design with integrated process connections and a display for local indication of the temperature. Easy installation and set-up The integrated Tri-Clamp速 and G1/2" process connections allow quick and easy installation. No complex set-up is required because the transmitters are supplied with a pre-scaled measuring range. For special applications the temperature range can be scaled via IO-Link 1.1. Robust and durable Protected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications.

22


Process sensors Temperature sensors

Nominal length

Temperature range (scaled 4...20 mA)

Order no.

Further technical data

[mm] Accuracy analogue output

[V DC]

18...32

[K]

± 0.3 + (± 0.1 % MS)

30

0...100 °C

TD2807

Ambient temperature

[°C]

-25...80

50

0...100 °C

TD2817

Maximum measuring range

[°C]

-50...150

100

0...100 °C

TD2837

Programmable

150

0...100 °C

TD2847

IO-Link high-grade stainless steel (1.4404 / 316L) fully welded

Housing material Process connection 2" Tri-clamp • 3A, FDA 30

0...100 °C

TD2907

Protection

IP 69K

50

0...100 °C

TD2917

Dynamic response

100

0...100 °C

TD2937

150

0...100 °C

TD2947

[s]

1/3 (to DIN EN 60751)

Accessories

Process connection G 1/2 BSPP hygienic • EHEDG, FDA 30

0...100 °C

TD2507 TD2517

50

0...100 °C

100

0...100 °C

TD2537

150

0...100 °C

TD2547

Type

Description

Order no.

Welding adapter ball, G 1/2

E30055

Welding adapter collar, G 1/2

E30056

Pipe fitting, G1/2 – DN25 SMS, high-grade stainless steel (1.4404 / 316L)

E33430

Pipe fitting, G 1/2 I – DIN 11851 DN25

E43304

Pipe fitting, G 1/2 I – DIN 11851 DN40

E43305

Clamp adapter, G 1/2 I – Varivent D50

E43306

Clamp adapter, G 1/2 I – Varivent D68

E43307

Sealing plug, G1/2, high-grade stainless steel (1.4435 / 316L)

E43308

Welding adapter, G 1/2, high-grade stainless steel (1.4435 / 316L)

E43319

Welding adapter, 6 mm, high-grade stainless steel (1.4435 / 316L)

E30407

Process connection Ø 6 mm • EHEDG, FDA 50

0...100 °C

TD2217

100

0...100 °C

TD2237

150

0...100 °C

TD2247

250

0...100 °C

TD2267

Accessories Type

Description

IO-Link interface for parameter setting and analysis of units with DTM specification, current consumption via USB port: max. 500 mA

Memory plug, parameter memory for IO-Link sensors

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

Order no.

E30396

E30398

ZGS210

Connection technology Type

Description

Order no.

Socket, M12, 4-pole, 5 m orange, PVC cable

EVT001

Socket, M12, 4-pole, 2 m orange, PVC cable

EVT064

Socket, M12, 4-pole, 5 m orange, PVC cable

EVT004

Socket, M12, 4-pole, 2 m orange, PVC cable

EVT067

For further technical data please go to: www.ifm.com 11.2013

23

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Operating voltage Process connection 1.5" Tri-clamp • 3A, FDA


Condition monitoring systems

Intelligent vibration switch â&#x20AC;&#x201C; simply smart Online monitoring of vibration severity according to ISO 10816 Electronic vibration switch with analogue output Monitoring, display and recording of vibration values in one compact field unit Easy set-up and installation using pushbuttons for parameter setting Dual measurement point capability, additional process value e.g. temperature On-board time stamped history function for data collecting and trending

Compact vibration sensor The VNB001 is the first member of a new series of compact vibration sensors. It is used for online monitoring of overall vibration of machines and equipment according to ISO 10816. This unit is distinguished by its simple set-up, requiring no PC software for parameter setting. Function The unit is based on the proven, reliable efector octavis technology and can also be used for applications in the mobile sector. The sensor measures the average vibration velocity (mm /s or in /s). Measurement value and switchpoint conditions are visualised on the LED display. Critical machine conditions are signalled using either 2 switching outputs or alternatively 1 switching and 1 analogue output. Aditionally the operator can use the analogue input to monitor a further process value e.g. temperature. Alternatively the unit can be powered using the integrated USB interface providing the option of using the VN as a hand-held device.

24


Condition monitoring systems Vibration monitoring systems

Vibration sensor VN Process connection via M12 x 1 and M8 x1 connectors Pushbutton parameter setting Technical data Vibration sensor VNB001

62,4 51

14

M12 x1 36

Operating voltage

20

5,3

6

Input M8 x1

37,6 10

2 1

2

1

3

4

5

[mA]

Pin 1: 5 V via USB interface Pin 2: USB_P Pin 3: LPin 4: USB_M Pin 1: L+ Pin 2: Out 1 switching output or current output 4...20 mA programmable Pin 3: LPin 4: Out 2 switching output Pin 5: In 4…20 mA DC

1 analogue input 4…20 4-digit alphanumeric display

Display Measuring range

5,3

9.6...30 DC or using USB* 2 switching outputs or 1 switching output and 1 analogue output 4...20 mA (programmable)

M5

Wiring diagram 4 3

[V]

Output

4

5

TOP PRODUCTS

Dimensions

[mm/s]

max. 500 programmable

Measurement values

v peak or v rms 2...1000 Hz / 10...1000 Hz

History memory

8 MB i.e. 342,534 entries, storage interval 5 minutes

Data interface

USB

Ambient temperature

[°C]

Protection

-30...60 IP 67

Selftest

* The switching outputs are not active if the unit is powered via USB.

Accessories Type

Description

Order no.

USB / M8 cable

E30136

Adapter UNF / M5 (pack quantity 10 pieces)

E30137

Power supply

E30080

Connection technology Type

Description

Order no.

Socket, M12, 2 m black, PUR cable

EVC073

Socket, M12, 2 m black, PUR cable

EVC070

For further technical data please go to: www.ifm.com 11.2012

25


Power supplies

Addition to the 24 V power supply family 3.3 to 20 A with high efficiency in a slim design Particularly space-saving design High efficiency, low heating of the control cabinet High power reserves Safe switch-off by circuit breakers in case of short circuit Low inrush current

Efficient and reliable Due to innovative technology the new ifm power supplies require considerably less space in the control cabinet, as compared to common cabinet power supplies. Another advantage of the efficient design is the above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces waste heat in the control cabinet. In the development of the power supplies, particular importance was attached to a sufficient dimensioning of the components, so that operation is permanently ensured even in the limit areas of the specification. This results in an excellent MTBF value of about 1.4 million hours. Moreover, all ifm power supplies feature sufficient power reserves to reliably handle even short current spikes.

The new ifm power supplies require only little space in the control cabinet.

26


Power supplies 24 V DC power supplies

Output current permanent / peak at 24 V

Input voltage [V AC]

Peak switch-on current (120 / 230 V AC)

Buffer time (120 / 230 V AC) [ms]

Degree of efficiency (120 / 230 V AC) [%]

Order no.

30 / 128

88.0 / 89.8

DN4011

3.3 A / 3.3 A

100...240

23 A / 45 A peak

5A/6A

100...120 / 200...240

3 A / 3 A peak

80 / 78

89.4 / 90.2

DN4012

10 A / 12 A

100...120 / 200...240

3 A / 3 A peak

46 / 47

91.0 / 91.6

DN4013 DN4014

20 A / 24 A

100...240

9 A / 7 A peak

26 / 26

92.7 / 94.0

5A/6A

2 x 380...480

4 A / 4 A peak*

27 / 48*

90.4 / 90.0*

DN4032

10 A / 12 A

3 x 380...480

4 A / 4 A peak*

34 / 54*

92.8 / 92.9*

DN4033

20 A / 30 A

3 x 380...480

3 A / 3 A peak*

22 / 22*

95.0 / 94.8*

DN4034

* at 400 / 480 V AC

Dimensions

Common technical data

Example: DN4011, DN4012 Output voltage

++- -

124 130,5

2

4

114,6 122,5 127

40

Example: DN4013 ++ - -

35

124 130,8

1

2

L

PE

4

N

114,6 122,5 127

62

-25...70

Frequency range

[Hz]

50...60, ± 6 %

• Inrush current limitation Instead of an inrush current limitation with a simple NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply. • Long bridging times The voltage supply is ensured for several milliseconds if the mains voltage briefly fails, e.g. caused by switching operations in the supply network. • Wide operating temperature range ifm switched-mode power supplies provide the specific nominal power across the entire temperature range. Derating only has to be taken into account above an operating temperature of 60 °C. • Double terminal All 24 V switched-mode power supplies are equipped with double terminals. This simplifies wiring and provides more clarity in the control cabinet.

35

124 130,5

Example: DN4014

1

24...28

[°C]:

Functions and advantages

N L PE

13 14

[V DC]

Operating temperature 35

1

2 13 14

N L PE

++ - 4

3

65

124 132,5 136,7

1) Potentiometer 24...28 V DC 2) LED DC OK 3) Terminals DC OK signal

For further technical data please go to: www.ifm.com 04.2013

27

TOP PRODUCTS

24 V DC switched-mode power supplies for control cabinet installation


Industrial communication

Addition to the AS-i power supply family 2.8 to 8 A with high efficiency in a slim design High efficiency, low heating of the control cabinet High power reserves Particularly space-saving design Low inrush current Safe switch-off by circuit breakers in case of short circuit

Efficient and reliable In the development of the power supplies, particular importance was attached to a sufficient dimensioning of the components, so that operation is permanently ensured even in the limit areas of the specification. This results in an excellent MTBF value of about 1.4 million hours. Moreover, all ifm power supplies feature sufficient power reserves to reliably handle even short current spikes. Due to innovative technologies, the new AS-i power supplies require considerably less space in the control cabinet, as compared to common cabinet power supplies. Another advantage of the efficient design is the above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces waste heat in the control cabinet.

The ifm power supplies only produce little heat in the control cabinet due to their high degree of efficiency.

28


Industrial communication AS-Interface power supplies / earth fault monitors

Output current permanent / peak

Input voltage [V]

Peak switch-on current (120 / 230 V AC)

Buffer time (120 / 230 V AC) [ms]

Degree of efficiency (120 / 230 V AC) [%]

Order no.

115 / 111

87.0 / 88.0

AC1256

2.8 A / 2.8 A

100...120 / 200...240 AC

3 A / 3 A peak

4 A / 4.4 A

100...120 / 200...240 AC

3 A / 3 A peak

80 / 78

88.0 / 89.0

AC1254

8 A / 8.4 A

100...120 / 200...240 AC

3 A / 3 A peak

46 / 47

89.5 / 90.5

AC1258

8 A / 8.4 A

2 x 380...480 AC

4 A / 4 A peak*

34 / 54*

92.0 / 92.1*

AC1253

4 A / 4.4 A

24 DC

2 A peak**

6**

90.5**

AC1257

* at 400 / 480 V AC ** at 24 V DC

Dimensions

Common technical data Example: AC1254, AC1256

4

N L PE

114,6 120 124,5

40

1

L PE

4

N

62

1) LED AS-i OK

29.5...31.6 from AS-i

[°C]:

-25...70

Frequency range

[Hz]

50...60, ± 6 %

• Inrush current limitation Instead of an inrush current limitation with a simple NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply. • Long bridging times The voltage supply is ensured for several milliseconds if the mains voltage briefly fails, e.g. caused by switching operations in the supply network. • Wide operating temperature range ifm switched-mode power supplies provide the specific nominal power across the entire temperature range. Derating only has to be taken into account above an operating temperature of 60 °C.

35

124 130,8

Shield

4

Example: AC1258 +-+-

[V DC]

Operating temperature

Functions and advantages

35

124 130,5

+-+ -

Shield

Output voltage 1

114,6 120 124,3

• Double terminal All AS-i switched-mode power supplies are equipped with double terminals. This simplifies wiring and provides more clarity in the control cabinet.

For further technical data please go to: www.ifm.com 04.2013

29

TOP PRODUCTS

AS-i switched-mode power supplies for control cabinet installation


Position sensors Inductive sensors Suitable for industrial, mobile, cooling and lubricating applications Inductive sensors for extremely high ambient temperatures Inductive sensors for use in dust and gas areas

32 34 36 -

33 35 39

(11.2013)

36 40 -

39 41

(11.2013)

42 -

43

(04.2013)

44 -

45

(11.2013)

46 -

47

(11.2013)

(04.2013)

48 50 52 -

49 51 61

(11.2013)

62 -

63

(11.2013)

64 -

65

(04.2013)

(11.2013)

66 68 70 -

67 69 71

(11.2013)

72 -

73

(11.2013)

74 -

75

(11.2013) (04.2013) (04.2013)

Capacitive sensors Capacitive sensors for use in dust and gas areas Capacitive touch sensors in compact cylindrical design

(04.2013)

Cylinder sensors Flush-mount cylinder sensors for weld-field detection

Photoelectric sensors for general applications Extremely robust photoelectric sensors for industrial applications

Sensors for motion control Encoders New absolute encoders

Pulse evaluation systems Safe monitoring of speeds Frequency-to-current converter â&#x20AC;&#x201C; analogue frequency transmission Monitor family for monitoring of different measured variables

(04.2013)

Industrial imaging 3D sensors / 3D cameras Visual assessment of distance, level or volume

Illumination External LED illumination for sophisticated object recognition

Process sensors Pressure sensors Optimised PT pressure transmitter with analogue current output Compact analogue PQ pressure sensor Hygienic pressure sensor for high temperature applications

(04.2013)

Flow sensors / flow meters Flow sensor with Germanischer Lloyd approval

Temperature sensors Great value for money â&#x20AC;&#x201C; the TS series temperature sensors

30


Industrial communication AS-Interface I / O modules AS-i CompactM8 modules with reliable ecolink connection

(04.2013)

76 -

77

(04.2013)

78 -

79

(11.2013)

80 -

81

(11.2013) (04.2013)

82 84 -

83 85

(11.2013)

86 -

87

(04.2013) (11.2013)

88 90 -

89 91

(04.2013)

92 -

93

(11.2013)

94 96 -

95 97

Fielbus components / IO-Link components FieldModuleDP â&#x20AC;&#x201C; compact fieldbus module for Profibus DP with IO-Link

Identification systems RFID 125 kHz / RFID 13.56 MHz Evaluation unit and antennas for production and conveying

Condition monitoring systems Vibration monitoring systems For structural vibrations with low acceleration Vibration monitoring in ATEX zones 1G and 1D

Systems for oil quality monitoring Particle monitor LDP100 monitors the contamination of oils

Systems for mobile machines Mobile controllers Cost-optimised mini controller for mobile applications Robust controllers â&#x20AC;&#x201C; for more mobility on chains and wheels

Dialogue modules / displays Dialogue module PDM360 NG Touch for mobile machines

Connection technology

The reliable connection even with strong noise field interference The secure connection for standard applications

(04.2013)

Splitter boxes Compact low-profile M8 splitters for confined spaces Splitter with ecolink technology, the secure connection

(04.2013) (04.2013)

98 - 99 100 - 101

31

INNOVATIONS

Sockets


Position sensors

One for all – a single inductive sensor for three applications Suitable for industrial, mobile, cooling and lubricating applications Large temperature range of -40...85 °C for greater flexibility Protection rating IP 65 to IP 69K for increased machine uptime Reliable detection due to improved sensor tolerances Reduced stock-keeping – one sensor for many applications

New standard This newly developed generation of inductive sensors is the first to present one sensor that can be used for three different applications. Whether in factory automation, in applications with coolants and lubricants or in mobile applications – the new ifm technology platform distinguishes itself with universal and permanent usability while guaranteeing high performance, temperature stability and higher sensing ranges. Resistant and reliable A large temperature range of -40...85 °C and protection ratings IP 65, IP 66, IP 67, IP 68 and IP 69K guarantee maximum reliability. This new generation meets the user’s increased machine uptime requirements while offering a reliable switching function that assures the avoidance of standstills. All in all, a universal sensor for permanent use.

Detection of carriers in a conveyor system.

32


Position sensors Inductive sensors

Connection

Sensing range

Electrical design

[mm]

Switching frequency [Hz]

Type M12 · Dimensions: length [mm] 4f M12 connector

60

45

60

45

700

IFS240

IFS244

IFS248

IFS260

7 nf

DC PNP

700

IFS241

IFS245

IFS250

IFS261

4f

DC NPN

700

IFS242

IFS246

IFS249

IFS262

7 nf

DC NPN

700

IFS243

IFS247

IFS251

IFS263

60

45

60

45

8f

DC PNP

400

IGS232

IGS236

IGS240

IGS252

12 nf

DC PNP

300

IGS233

IGS237

IGS242

IGS253

8f

DC NPN

400

IGS234

IGS238

IGS241

IGS254

12 nf

DC NPN

300

IGS235

IGS239

IGS243

IGS255

60

50

60

50

Type M30 · Dimensions: length [mm]

M12 connector

Order no. Output function normally closed

DC PNP

Type M18 · Dimensions: length [mm]

M12 connector

Order no. Output function normally open

15 f

DC PNP

100

IIS226

IIS230

IIS234

IIS246

22 nf

DC PNP

100

IIS227

IIS231

IIS236

IIS247

15 f

DC NPN

100

IIS228

IIS232

IIS235

IIS248

22 nf

DC NPN

100

IIS229

IIS233

IIS237

IIS249

Installation: f = flush / nf = non flush

Accessories Description

Order no.

Operating voltage

[V DC]

Current consumption Angle bracket for type M12, stainless steel

E10735

Angle bracket for type M18, stainless steel

E10736

Current rating Ambient temperature

E10737

Mounting clamp, with end stop for types M12, PC

E11994

< 2.5

• [mA]

100

[°C]

-40...85 IP 65, IP 67, IP 68, IP 69K III

Switching status indication

E11995

Housing materials

Mounting clamp, with end stop for types M30, PC

E11996

Accessories (supplied)

Mounting sleeve, M16 x 1 - Ø 12 mm, 34 mm

E10806

Mounting sleeve, M24 x 1.5 - Ø 18 mm, 36 mm

E10807

LED

4 x yellow Brass plated with white bronze, PBT; PEI 2 fixing nuts, brass

Wiring diagram 1

L+

3

1

L+

2

4

E10808

[V]

Protection rating, protection class

Mounting clamp, with end stop for types M18, PC

Mounting sleeve, M36 x 1.5 - Ø 30 mm, 36 mm

< 10

Reverse polarity protection Voltage drop

Angle bracket for type M30, stainless steel

10...30

[mA]

INNOVATIONS

Type

Further technical data

L

3

L

Connection technology Type

Description

Order no.

1

3

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

L+

4

1

L+

2

L

3

L

For further technical data please go to: www.ifm.com 11.2013

33


Position sensors

Inductive sensors for extremely high ambient temperatures Resistant to temperatures up to 180 째C Ideal for applications in the steel or glass industries Very compact, since sensor and evaluation electronics are housed in one unit Great flexibility thanks to M12, M18, M30 and M50 housings Stainless steel housing for greater mechanical resistance With 5 m silicone cable, terminals can be outside the critical area

For tough environments The new high-temperature inductive sensors are specially designed for the steel and glass industries, but they are also suited for other hot environments and applications, such as industrial furnaces, burners and incinerators. Robust and reliable Standard sensors are not suited for temperatures above 100 째C. Electronic components and tin solder would be damaged. Thanks to the special mechanical construction and the use of select materials and electronic components, these sensors are perfectly suited for temperatures up to 180 째C. With its compact and sturdy design, the new series offers maximum long-term stability and reliability even under the most challenging operating conditions.

High-temperature inductive sensors for position detection on conveyors in steelworks.

34


Position sensors Inductive sensors

Type

Dimensions Length [mm]

Sensing range

Installation

[mm]

Switching frequency [Hz]

Current rating

Order no.

500

120

IF6074

[mA]

5 m silicone cable · Output function NO · DC PNP L = 56

3

flush

M18

L = 70

5

flush

400

150

IG6614

M18

L = 77

8

non flush

400

150

IG6119

M30

L = 70

10

flush

200

150

II5961

M30

L = 79

15

non flush

200

150

II5930

M50

L = 70

20

flush

100

150

I95045

Dimensions

Further technical data IF6074

56 48 M12 x1

Operating voltage

4 17

IG6614

• •

M18 x1

[°C]

Ambient temperature M18, M30, M50 design

[°C]

IG6119

0...180

housing sensing face

stainless steel LCP

Wiring diagram

M18 x1

7

0...150

IP 65

Housing material

24

77 60

Ambient temperature M12 design

Protection rating

4

10...35

Short-circuit protection, pulsed Overload protection

70 60

BN

4

L+

BK

24

BU

L

II5961

70 60

M30 x1,5

Accessories Type

Description

Order no.

5

36

II5930

79 60

9

M30 x1,5 36

[V DC]

Reverse polarity protection

Angle bracket for M12 design, stainless steel

E10735

Angle bracket for M18 design, stainless steel

E10736

Angle bracket for M30 design, stainless steel

E10737

5

I95045

M50 x1,5

70 60

55

5

For further technical data please go to: www.ifm.com 04.2013

35

INNOVATIONS

M12


Position sensors

The new generation of ATEX protection Inductive and capacitive sensors for use in dust and gas areas Robust full metal and plastic housings with 4 joules shock test Simple connection using connector or terminals Clearly visible LED switching status indication Direct connection to plant control without switching amplifier Special mechanical stability ensures high plant safety

Maximum protection for highest requirements Hazardous dust areas make high demands on all devices. Any risk from sensors must be excluded by special test methods. Selected materials or a special design ensure that prevention of ignition sources is guaranteed even in long-term use. This considerably increases plant safety. Extensive product range ifm offers an extensive range of inductive and capacitive sensors. Full metal sensors, plastic sensors or sensors with plastic protective covers are available for different applications in accordance with the latest update of the ATEX directive. The connector versions with ifm ecolink connectors are a perfect solution for hazardous areas.

36


Position sensors Inductive sensors capacitive sensors

Dimensions

Sensing range

Operating voltage

[mm]

[mm]

[V]

Output function

Category

Order no.

NO

3D / 3G

IF503A IF504A

Inductive · M12 connector · full metal M12 x 60

3f

10...36 DC

M12 x 61

3f

10...36 DC

NC

3D / 3G

M12 x 70

6 nf

10...36 DC

NO

3D / 3G

IF505A

M18 x 70

5f

10...36 DC

NO

3D / 3G

IG510A

M18 x 71

12 nf

10...36 DC

NO

3D / 3G

IG511A

M18 x 72

5f

10...36 DC

NC

3D / 3G

IG512A

M30 x 70

10 f

10...36 DC

NO

3D / 3G

II502A

M30 x 71

25 nf

10...36 DC

NO

3D / 3G

II503A

M30 x 72

10 f

10...36 DC

NO

2D / 3G

II504A

40 x 40 x 67

40 nf

10...36 DC

NO and NC

3D / 3G

IM511A

40 x 40 x 67

20 f

10...36 DC

NO and NC

3D / 3G

IM512A

40 x 40 x 67

30 nf

10...36 DC

NO and NC

3D / 3G

IM513A

Inductive · M12 connector

Accessories IF503A M12 x1

M12 x1

60 49 40

4 LED 4 x 90°

17

IF505A

70 59 40

M12 x1

M12 x1

10

4 17

IG510A

M12 x1

E10736

Angle bracket for type M30, stainless steel

E10737

Lock nuts (2 pcs.), M12 x 1, high-grade st. steel (1.4571)

E10025

Lock nuts (2 pcs.), M18 x 1, high-grade st. steel (1.4571)

E10028

Lock nuts (2 pcs.), M30 x 1, high-grade st. steel (1.4571)

E10031

70 59 57 27,5

IG511A 15

II503A 22,5

5

36

M12 x1

M18 x1

LED 4 x 90°

4

67 54 45,5 40

24

II502A

29,5

IM511A

5,5

M30 x1,5

M12 x1

45,5 34

30 M12 x1

5

5,5

36

40

30 2

70 58 57 50

LED 4 x 90°

Angle bracket for type M18, stainless steel

4

24

70 59 57 35

LED 4 x 90°

E10735

M30 x1,5

LED 4 x 90°

Order no.

Angle bracket for type M12, stainless steel

M18 x1

70 59 57 50

Description

M12 x1

LED 4 x 90°

Type

LED

37

INNOVATIONS

Dimensions


Position sensors

Dimensions

Sensing range

Operating voltage

Output function

Category

Order no.

[mm]

[mm]

[V]

10...30 DC

NO and NC

3D

IG514A

Inductive · M12 connector · protectice cover Ø 23 x 102.3

10 nf

Inductive · 2 m cable · protective cover Ø 23 x 102.3

8 nf

20...250 AC / DC

NO

3D

IG001A

Ø 23 x 102.3

8 nf

10...30 DC

NC

3D

IG513A

Ø 23 x 102.3

8 nf

10...30 DC

programmable

3D

IG515A

15 nf

20...250 AC / DC

NO

3D

II001A

105 x 80 x 42

60 nf

20...250 AC / DC

programmable

3D

ID002A

105 x 80 x 42

60 nf

10...30 DC

programmable

3D

ID502A

105 x 80 x 42

60 nf

10...30 DC

programmable

2D

ID503A IM001A

Inductive · 6 m cable · protective cover Ø 34 x 104.1 Inductive · terminal chamber

40 x 40 x 133

20 f

20...250 AC / DC

programmable

3D

40 x 40 x 133

40 nf

20...250 AC / DC

programmable

3D

IM002A

40 x 40 x 133

20 f

10...30 DC

programmable

3D

IM506A

40 x 40 x 133

40 nf

10...30 DC

programmable

3D

IM507A

40 x 40 x 133

20 f

10...55 DC

programmable

3D

IM508A

40 x 40 x 133

20 f

10...30 DC

NO

3D

IM509A

40 x 40 x 133

20 f

10...30 DC

NO and NC

3D

IM510A

Dimensions

ID002A

105 42

9,3 5,5

IG514A

12,6

4

65 80

M18 x1 23

18 27

84,5 80 68,5 52,7

40

1

18,5

LED

24

IG001A

102,2 80 69 50

24

1) potentiometer

9

4

IM001A

133 105 54 45,5 40

18,5

24

LED

40

7

II001A

9

M30x1 34,1

29,5 30

104 81 67 44

18

85 24

24

5

29

24

45,5 34

30

LED

16

7,5

65

M18 x1 23

18

5,5

LED

LED

38


Position sensors Inductive sensors capacitive sensors

Dimensions

Sensing range

Operating voltage

[mm]

[mm]

[V]

Output function

Category

Order no.

Capacitive · terminal chamber 105 x 80 x 42

60 nf

20...250 AC / DC

programmable

3D

KD001A

105 x 80 x 42

60 nf

10...36 DC

programmable

3D

KD501A

Capacitive · terminal chamber straight M30 x 150

15 nf

20...250 AC / DC

programmable

3D

KI000A

M30 x 150

15 nf

10...30 DC

NO and NC

3D

KI503A

Capacitive · terminal chamber angled M30 x 125

15 nf

20...250 AC / DC

programmable

3D

KI001A

M30 x 125

15 nf

10...30 DC

NO and NC

3D

KI505A

Dimensions KD001A

105 42

9,3 5,5

40

65 80

18 27

12,6

1

LED

24

16

7,5

65

ecolink M12 – the secure connection in ATEX applications. This ecolink connectors series meets the strict requirements of the standard and is therefore allowed for use in ATEX areas requiring categories 2D, 3D and 3G. It is a simple matter to tighten the connector so far that it complies with the ATEX requirements but cannot be loosened by hand. Please observe the recommended tightening torque of 1.2...1.5 Nm or tighten by 3 clicks with a wrench!

KI000A

150 128 80 17

67 60

Type

28

M30 x1,5

1

24

36

2

36

KI001A 5

36

36

2 m black, PUR cable

EVC04A

5 m black, PUR cable

EVC05A

10 m black, PUR cable

EVC06A

25 m black, PUR cable

EVC14A

24

INNOVATIONS

M30 x1,5

2

Order no.

Sockets M12, 4-pole

5

125

Description

60 67

1 17

80

28 24

1) potentiometer 2) tightening torque 10 Nm

For further technical data please go to: www.ifm.com 04.2013

39


Position sensors

Touch sensor â&#x20AC;&#x201C; start, stop and acknowledge Capacitive touch sensors in compact cylindrical design Dynamic, stable, latching function programmable or preset High IP 69K protection rating and wide temperature range -40...85 °C Symbols on the sensing face can be selected separately Easy installation into housing with Ă&#x2DC; 22.5 mm bore thanks to M22 x 1.5 thread Wear-free and maintenance-free thanks to switching without any mechanical pressure

Functions and technology Capacitive touch sensors can be used, for example, as start and stop function on machines, as enable switch and for opening and closing gates. Compared to mechanical switches the sensors operate without wear. Dynamic touch sensors detect an approaching human hand and suppress interference such as water, layers of ice or foreign bodies to a large extent. However, a gloved hand will still trigger them. Static touch sensors detect hands and objects even through glass for as long as the sensing face is covered which provides, for example, protection against vandalism. With the latching operating principle it is possible to switch the sensor on by touching briefly and to switch it off again by touching briefly again. Furthermore, the housing is resistant to oils and it is also impact and scratch resistant. It offers the protection rating IP 69K. LEDs for optical feedback signal that the sensor has been activated. The green LEDs can be controlled separately and, for example, be used to indicate the status of plant and machinery.

40


Position sensors Capacitive sensors

Type

Evaluation principle

Connection

Housing material

Protection

Current rating

Order no.

[mA] Output function NO · DC PNP M22

dynamic

0.3 m PUR cable

PA

IP65, IP67, IP69K

500

KT5101

M22

dynamic

0.3 m PUR cable with M12 plug

PA

IP65, IP67, IP69K

500

KT5102

M22

static

0.3 m PUR cable

PA

IP65, IP67, IP69K

500

KT5105

M22

static

0.3 m PUR cable with M12 plug

PA

IP65, IP67, IP69K

500

KT5106

M22

dynamic

0.3 m PUR cable

PA

IP65, IP67, IP69K

500

KT5109

Symbol disc must be ordered separately

Mounting options The sensor can be installed in all housings with a Ø 22.5 mm hole. The supplied lock nut is used for fixing. Thanks to the M22 thread the sensor can be used for screw mounting without lock nut. Installation alignment of the sensor is not necessary since the clip showing the symbol for the sensing face is snapped in as the last step. Wiring is done via the tried-and-tested 3-wire technology. Dimensions 29,5 22 20,4 15,5

31 5,3 5

M22x1,5

Common technical data Operating voltage

[V DC]

24 (12...36)

Current consumption

[mA]

30

Ambient temperature

[°C]

-40...85

Accessories Description

Order no.

Symbol disc, lettering: START

E12377

Symbol disc, lettering: STOP

E12378

Symbol disc, symbol: on

E12379

Symbol disc, symbol: off

E12380

Rotation lock for installation in control panels

E12381

Mechanical protection for M22 touch sensors

E12382

Connection technology Description

Order no.

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

INNOVATIONS

Type

For further technical data please go to: www.ifm.com 11.2013

41


Position sensors

Flush-mount cylinder sensors for weld-field detection Only T-slot sensors with stable signal, independent of the welding duration time Flush in the T-slot, no protruding structures With non-stick coating on the M8 or M12 connectors PTFE conduit on the cable Convenient: Easy fit â&#x20AC;&#x153;drop from the topâ&#x20AC;? into a slot A short, 25 mm sensor for different cylinder profiles

Intelligent cylinder sensor The sensor detects the alternating field of the weld current and holds the output signal during this time, independently of the welding duration time. Then the sensor resumes normal switching operation (piston or no piston). GMR cell The GMR cell used works as a semiconductor element according to the magnetoresistive principle and reacts to magnetic fields of the permanent magnet in the pneumatic cylinder. Adapters for almost any cylinder profile Thanks to the wide selection of optional adapters the T-slot sensor can be fixed to almost any clean-line, tie rod, integrated profile or trapezoidal slot cylinder.

Online configuration for ifm cylinder sensors: www.ifm.com/gb/cylinder-sensors

42


Position sensors Cylinder sensors

Type / Dimensions [mm]

Electrical design

f

Protection rating/ protection class

Ambient temperature [°C]

[mA]

IP 67, III

-25...85

100

MK5215

IP 67, III

-25...85

100

MK5214

[Hz]

Iload

Order no.

Connection cable 0.3 m with M8 connector rotatable · 3-wire · PUR 25 x 5 x 5.1

DC PNP

> 3000

Connection cable 0.3 m with M12 connector rotatable · 3-wire · PUR 25 x 5 x 5.1

DC PNP

> 3000

Accessories

Common technical data

Type

Description

Order no.

E11988

E11798

Protected against reverse polarity / overload protected

•/• yellow

Repeatability

[mm]

< 0.2

Hysteresis

[mm]

typ. 1

Travel speed

[m/s]

< 10

Response sensitivity

[mT]

2

Power-on delay time

[ms]

< 30 PA, stainless steel

Housing material Protective adapter against weld spatter Coated diecast zinc, stainless steel

10...30 DC •

LED display

T-slot cylinder Memorisation block, PA, stainless steel

[V]

Short-circuit protection, pulsed

Trapezoidal slot cylinder Adapters, aluminium alloy, stainless steel

Operating voltage

E12259

Connection technology Type

Description

Adapter for tie rod / integrated profile cylinders E12231

Ø clamping range 9...13.5 mm, aluminium / stainless steel

E12232

Ø clamping range 9...17 mm, aluminium / stainless steel

E12233

Clean line cylinder Fixing strap, Ø piston 10...16 mm

E11975

Fixing strap, Ø piston 20...25 mm

E11976

Fixing strap, Ø piston 32 mm

E11977

Fixing strap, Ø piston 40 mm

E11978

Fixing strap, Ø piston 50 mm

E11979

Fixing strap, Ø piston 63 mm

E11980

Fixing strap, Ø piston 80 mm

E11981

Fixing strap, Ø piston 100 mm

E11982

Socket, M8, 3-pole 5 m, PUR cable

EVW069

Socket, M8, 3-pole 10 m, PUR cable

EVW070

Socket, M12, 4-pole, 2 m, PUR cable

EVW001

Socket, M12, 4-pole, 5 m, PUR cable

EVW002

INNOVATIONS

Ø clamping range 5...11 mm, aluminium / stainless steel

Order no.

For further technical details please visit: www.ifm.com 11.2013

43


Position sensors

Photocell with easy setting for tough environments Extremely robust photoelectric sensors for industrial applications Resistant metal housing with M30 connection Simple switch point setting via potentiometer and distance scale. Diffuse reflection sensor with background suppression or retro-reflective sensor Long ranges up to 800 mm for diffuse reflection/15 m for retro-reflective systems Ranges independent of colours

Optimum choice for conveying applications The OI design is designed for position detection in conveying where long ranges are needed. As diffuse type sensor the device is virtually independent of the colour so that objects with different surfaces can be detected reliably without readjustment. The metallic housing with a solid M30 thread is extremely robust. Even without additional protection the sensor withstands impacts and shocks. Simple switch point setting A special feature is the switch point setting using multiturn potentiometer and a distance scale. The revolutions and the scale value are linear to the distance (e. g. “1” = 100 mm, “2” = 200 mm etc.). So before connecting the sensor the switch point can be set and seen from the sensor scale at any time. There is no easier way.

44


Position sensors Infrared sensors / red light sensors

Range

Light spot diameter [mm]

[m]

Light-on / dark-on mode

Current consumption [mA]

Switching frequency [Hz]

Switching output

Order no.

Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC 50...800 mm

55*

light-on

35

300

PNP

OIH580

50...800 mm

55*

light-on

35

300

NPN

OIH582

600 mm

30*

light-on

35

300

PNP

OIH280

600 mm

30*

light-on

35

300

NPN

OIH282

Retro-reflective sensor with polarisation filter · M12 connector · 3-wire DC 0.1...15 m**

100 x 130

dark-on

20

1000

PNP

OIP280

0.1...15 m**

100 x 130

light-on

20

1000

PNP

OIP281

0.1...15 m**

100 x 130

dark-on

20

1000

NPN

OIP282

0.1...15 m**

100 x 130

light-on

20

1000

NPN

OIP283

* at maximum range ** referred to prismatic reflector Ø 80 mm

Dimensions

Common technical data 43

38

Type of light

red light 625 nm 10...30

Switching status indication

LED

yellow

Operation

LED

green

[mA]

200

18 M30x1,5

[V DC]

Current rating

11

75

Operating voltage

Voltage drop

M12x1

[V]

Protection rating, protection class Short-circuit protection, pulsed

Accessories

Reverse polarity protection / overload protection Description

Angle brackets, stainless steel (1.4301 / 304)

Order no.

•/•

Ambient temperature

[°C]

Materials

housing lens

E10737

-25...60 nickel-plated zinc alloy, PMMA

Connection technology Prismatic reflector, 50 x 50 mm, plastic

Prismatic reflector, 80 x 80 mm, plastic

Type

Description

E20744

E20739

Prismatic reflector, Ø 50 mm, plastic

E20956

Prismatic reflector, Ø 80 mm, plastic

E20005

Order no.

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

For further technical data please go to: www.ifm.com 04.2013

45

INNOVATIONS

Type

< 2.5 IP 67, III


Sensors for motion control

New absolute encoders Cost-optimised absolute encoders â&#x20AC;&#x201C; more functions and bus interfaces Single and multiturn encoders Easy wiring and programming Solid and hollow shafts Optional stainless steel version Profibus DPV1/2, ProfiNet and CANopen interface EtherNet /IP, DeviceNet or Modbus

More functions at a favourable price The new photoelectric absolute encoders with SSI interface detect position, angle, speed and distance in automated plant and machinery. They complement the ifm product family and do not only offer extended functionality and additional interfaces but also a convincing price/performance ratio. They are also available in stainless steel versions. Easy implementation These single and multiturn encoders are available with solid or hollow shaft. The additional interfaces and the removable bus connection cap ensure easy wiring and programming. All common bus interfaces such as Profibus DPV1/2, ProfiNet and CANopen interface, EtherNet /IP, DeviceNet or Modbus are provided.

The multiturn encoder monitors the material feed of steel sheet rollers

46


Sensors for motion control Encoder

Ø shaft

Resolution

[mm]

[Bit]

Interface

Operating voltage [V DC]

Protection class

Housing material

Connection

Order no.

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3006

Multiturn encoder · solid shaft 6

25

Profibus

10

25

Profibus

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3007

10

25

ProfiNet

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3011

6

25

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM7011

10

25

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RM7012

RN3001

Singleturn encoder · solid shaft 10

13

Profibus

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

6

13

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RN7011

10

13

CANopen

10...30

IP 65, IP 66, IP 67

Aluminium

Bus cap

RN7012

Profibus

10...30

IP 64, IP 65, IP 66, IP 67

Aluminium

Bus cap

RM3008

Multiturn encoder · hollow shaft 12

25

Accessories Description

Order no.

Housing diameter Ambient temperature

Spring disc coupling, Ø 6 mm / 10 mm, die-cast zinc; PA

E60117

Spring disc coupling, Ø 10 mm / 10 mm, die-cast zinc; PA

E60118

Plastic beam coupling with stainless steel hub, Ø 10 mm / 10 mm

E60193

Flexible coupling with clamp connection, Ø 6 mm / 10 mm, aluminium

E60066

Flexible coupling with clamp connection, Ø 10 mm / 10 mm, aluminium

E60067

Flexible coupling with adjusting screws, Ø 10 mm / 10 mm, aluminium

E60022

Flexible coupling with adjusting screws, Ø 6 mm / 10 mm, aluminium

E60028

Measuring wheel, Ø 159.15 mm / 10 mm, Hytrel TPE-E

E60110

Measuring wheel, Ø 159.16 mm / 10 mm, aluminium, PU

E60076

Measuring wheel, Ø 63.66 ± 0.1 mm / 10 mm, Hytrel TPE-E

E60138

Measuring wheel, Ø 63.6 mm, 10 mm, aluminium

E60095

Measuring wheel, Ø 63.66 ± 0.1 mm / 6 mm, aluminium

E60137

Measuring wheel, Ø 63.6 mm / 6 mm, aluminium

E60006

Angle bracket, aluminium, black anodised

E60035

Maximum mechanical rotational speed

[mm]

58

[°C]

-40...85

[1/min]

12.000

Connection technology Type

Description

Order no.

EtherNet jumper, M12 plug / M12 plug 2 m, PVC cable

E21138

EtherNet, screened patch cable, 2 m, PUR cable, M12 / RJ45

E12090

INNOVATIONS

Type

Further technical data

For further technical details please visit: www.ifm.com 11.2013

47


Sensors for motion control

Safe monitoring of speeds Safe speed monitor uses standard sensors as pick-ups Easy parameter setting via rotary switch No restrictions for the design of the cam disc Monitoring functions can be enabled / disabled Reliable operation at extreme ambient temperatures down to -40 °C Housing width only 25 mm

Applications The DD110S speed monitor has been designed for the safety-related maximum-speed monitoring that is used in wind turbines, carousels or centrifuges. The DD110S is also suited for safety-related monitoring of the operating mode “reduced speed” on machine tools. Special features The speed monitor is certified to EN 62061 / SIL 3 and EN ISO 13849-1 cat. 4 / PL e – even though non-safetyrelated sensors are used as pulse pick-ups. When the safety output has been triggered, it can be reset again manually or automatically.

48


Sensors for motion control Systems for pulse evaluation

More functions Automatic or manual reset of overspeed is possible. This function is set via wire links. The monitoring function can be enabled and disabled via a switching input. Besides the 2-pole safety relay, transistor outputs can also be used as output for the status and error indication.

Technical data Safety speed monitor DD110S Evaluation system for safe speed monitoring Operating voltage

[V DC]

Nominal voltage

[V DC]

Current consumption

[mA]

Sensor supply

IP 20 / II Pulse inputs S34, S43: “1”: 6 mA / 24 V DC

Input characteristics Adjustable speed range

[rpm]

Adjustable frequency range

[Hz]

Input frequency

[Hz]

99 108

35,5

Output characteristics

3

1) Screw terminals 2) Rotary switch 3) DIN rail mounting

Ambient temperature

[°C]

-40...55

Storage temperature

[°C]

-40...75

Max. permissible relative humidity

[%]

95, non condensing

Housing materials Mounting

Wiring diagram

Connection VCC = 24 V DC

Sensor 1

Sensor 2

L- L+ S33 S34 S35 (GND)

S44 S43 S45 (GND)

13

23

14

24

≤ 5000

6 A, 250 V AC / 24 V DC (≥ 6 mA); resistive load

Contact rating

1

0.1...990

Fault output “Fault” Y7 and diagnostic output “Overspeed” Y8 ≤ 20 mA, 24 V DC, voltage drop ≤ 2 V DC, short-circuit proof, non safe

114,5

2

10...49500

2 safety-related switching outputs (floating contacts) 1 fault output “Fault” (positive switching) 1 diagnostic output “Overspeed” (positive switching)

Dimensions

LED

24 ≤ 125 24 V DC / ≤ 70 mA

Protection

Output function

22,5

19.2...28.8; incl. 5 % residual ripple

PA (polyamide) Rail TH35 (according to EN 60715) Screw terminals; 0.5...2.5 mm² (AWG 12...30)

INNOVATIONS

Easy setting of the limit speed The speed is determined via the interval measurement on the inputs where for example two inductive sensors are used as pulse pick-ups. The user can set the limit speed easily and effectively via three rotary switches (x 1, x 10, multiplier) – either in rpm or Hz. It was decided not to use any complicated setting menus. An easy and intuitive setting algorithm prevents unintentional change or manipulation of the set values.

DD11xS 24 V DC

Enable 1

Y3 Y4 Y2

Y1

Y5

Y6

Y7

Y8

K1 K1 Restart K2

K2 24 V Fault

Overspeed

Enable 2

For further technical details please visit: www.ifm.com 11.2013

49


Sensors for motion control

Analogue frequency transmission Frequency-to-current converter for the conversion of pulse sequences into standard signal Frequency-proportional current or voltage output High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 째C

Converting frequencies into standard signals The programmable frequency-to-current converter receives pulses from external pick-ups and calculates their frequency according to the interval measurement principle. Based on the set parameters, it generates an analogue standard signal (0/4...20 mA or 0...10 V) proportional to the calculated frequency / rotational speed. Configurable switching outputs The DW2503 has one transistor output and one relay output that switch on or off in case the set limit frequency is exceeded or not reached. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.

The rotational speed of the master belt is transmitted as an analogue target value to the controller of the other conveyor belts.

50


Sensors for motion control Pulse evaluation systems

Function

Nominal voltage

Analogue outputs

Pulse inputs

Order no.

0/4...20 mA; 0...10 V

PNP / NPN; NAMUR (24 V)

[V] Application: Conversion of pulse sequences into analogue standard signals 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

Configurable output functions When the limit frequency is exceeded or not reached, the relay and transistor outputs are switched on or off. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages.

Further technical data

Relay outputs

1 changeover contact; potential-free 6 A (250 V AC); B300, R300

Transistor outputs

1 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection

Setting range

[Imp/min]

1...60000 (0.1...1000 Hz)

Ambient temperature

[째C]

-40...60

Storage temperature

[째C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20 OLED display; 128 x 64 pixels luminous

Function display Input signal indication

LED

yellow

Switching status indication

LED

green

Dimensions 45

1

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

2 3

1) OLED display 2) Programming buttons 3) LEDs

INNOVATIONS

Analogue output With a withstand voltage of 500 V DC, the analogue output is electrically isolated from the supply voltage of the pulse pick-ups. The value of the output signal changes either in proportion or out of proportion to the input frequency.

DW2503

35,5

Application example A typical application is the synchronisation of interacting conveyor belts. The rotational speed of the master belt is detected with a frequency-to-current converter. The speed of the second conveyor belt is re-adjusted by means of an analogue preset value from a frequency converter.

78

1 output with a switch point to monitor if the preset value is exceeded or not reached or to indicate the acceptable range while providing the detected frequency as analogue current or voltage signal.

For further technical data please go to: www.ifm.com 04.2013

51


Sensors for motion control

Rotational speed monitoring and standstill detection Speed monitor family with extended functions Monitoring of two limit values with separate output relays High input frequency of up to 60,000 pulses / minute Configurable functions, speed-proportional analogue output Clearly readable, luminous OLED display Extended operating temperature range down to -40 째C

Versatile speed monitoring The speed monitors calculate the rotational speed by evaluating pulses. The transistor and relay outputs switch when adjustable limit values are exceeded or not reached. This allows, for example, reliable overspeed and standstill detection. Versions The speed monitors DD2503 and DD2603 monitor the rotational speed of one channel with two separately adjustable limit values. A separate output is assigned to each limit value. The speed monitors DD2505 and DD2605 monitor two separate input channels, each having one switch point. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.

Speed monitors switch when critical rotational speeds are exceeded or not reached.

52


Sensors for motion control Pulse evaluation systems

Switching function

Nominal voltage

Analogue outputs

Pulse inputs

Order no.

[V] Application: Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles 1 input with 2 switch points to monitor if the preset value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

0/4...20 mA

PNP / NPN; NAMUR (24 V)

DD2503

2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

DD2505

1 input with 2 switch points to monitor if the preset value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

0/4...20 mA

NAMUR (EN 50227)

DD2603

2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

NAMUR (EN 50227)

DD2605

Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays simultaneously. These can, for example, be connected directly to a PLC in order to transmit status messages.

2 changeover contacts 6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection

Setting range

[Imp/min]

1...60000 (0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20 OLED display; 128 x 64 pixels luminous

Function display Input signal indication

LED

yellow

Switching status indication

LED

green

Dimensions 45

1

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

INNOVATIONS

Versions including wire monitoring The monitors DD2603 and DD2605 offer sensor cable monitoring. In this case, NAMUR sensors must be applied.

Relay outputs

2 3

35,5

Standstill monitoring Standstill monitoring is used to detect torn conveyor belts, to monitor the V-belts of ventilators or to detect blocked screw conveyors. The speed monitor signals a dysfunction in case of unexpected standstills of the non-driven side of the machine.

Further technical data DD2503, DD2505, DD2603, DD2605

78

Overspeed monitoring: Centrifuges, carousels or wind turbines are monitored for exceeded maximum rotational speed. The speed monitor gives a switch-off signal as soon as the speed is too high. This makes sure that the resulting centrifugal forces will not destroy the system.

1) OLED display 2) Programming buttons 3) LEDs

For further technical data please go to: www.ifm.com 04.2013

53


Sensors for motion control

The taming of physical variables Threshold relay for the detection and processing of analogue measuring values Two analogue current inputs Monitoring of two limit values with separate output relays Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C

Limit values of analogue signals The threshold relay DL2503 is a programmable analogue unit designed to evaluate physical variables that are available as analogue standard signals / sensor signals (0/4...20 mA). Extensive parameter setting options make it easy to meet the requirements of the application. Typical applications • Limit value monitoring of flow, pressure, temperature or level. • Monitoring of the difference between inflow and return flow • Pressure difference monitoring. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.

Analogue sensor signals are evaluated. The output switches if limit values are exceeded or not reached.

54


Sensors for motion control Pulse evaluation systems

Switching function

Nominal voltage

Analogue outputs

Analogue inputs

Order no.

1x 0/4...20 mA

2x 0/4...20 mA for sensors or transmitters

DL2503

[V] 2-channel analogue threshold relay for analogue standard signals

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

2 changeover contacts 6 A (250 V AC); B300, R300

Relay outputs

2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection

Transistor outputs

Setting range

[Imp/min]

1...60000 (0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20 OLED display; 128 x 64 pixels luminous

Function display Input signal indication

LED

yellow

Switching status indication

LED

green

Dimensions 45

1

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

2 3

INNOVATIONS

Comparator mode In the comparator mode, the monitor DL-2503 forms the difference or the total from the two input signals (IN 1-IN 2, IN 1+IN 2). The differential or the total value can be displayed, evaluated, compared with the set limit values and provided as an analogue signal. The outputs switch according to the set parameters and functions.

Further technical data

35,5

Operating principle The analogue current signals at both inputs can be scaled, displayed and monitored separately. The start and end values of the current signal can be assigned any numerical value corresponding to the measuring range of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar). The monitor compares the actual signal values with the set limit values and switches the assigned outputs according to the set parameter values and functions. The input signals can be scaled according to the measuring range of the sensor, so that the user may read the physical units of the measured values directly on the display. The analogue output provides the input signal “IN 1” unchanged or scaled for further use.

78

2 switch points in mA or of the physical unit [°C; bar; etc.) 6 switching functions (limit value exceeded or not reached, window range) Subtraction and summation by means of signal combination (In1-In2; In1+In2)

1) OLED display 2) Programming buttons 3) LEDs

For further technical data please go to: www.ifm.com 04.2013

55


Sensors for motion control

Direction monitoring Direction monitor with integrated rotational speed and standstill monitoring Rotational direction monitoring by means of staggered pulse sequences High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 째C

Monitoring the direction of rotation The direction monitors detect the direction of a shaft rotation by means of staggered pulses. Typically, two inductive sensors serve as pulse pick-ups. Depending on which sensor is dampened first by the switching cams, the direction of rotation can be determined. Versions The DR2503 has a switching output indicating the direction of rotation and another switching output for speed monitoring. The DR2505 has one switching output for clockwise and another one for counter-clockwise rotation while offering simultaneous standstill detection. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.

In case of overload or brake failure, the direction monitor detects the unintentional lowering of the load.

56


Sensors for motion control Pulse evaluation systems

Switching function

Nominal voltage

Pulse inputs

Order no.

[V] Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed 1 input with 1 switching output signalling the direction; 1 switching output to monitor if the limit value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

DR2503

Pulse evaluation system with microprocessor for direction monitoring with separate indication of “right” and “left” rotation

DR2505

Further technical data DR2503, DR2505

Relay outputs

2 changeover contacts 6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection

Setting range

[Imp/min]

1...60000 (0.1...1000 Hz)

Ambient temperature

[°C]

-40...60

Storage temperature

[°C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20 OLED display; 128 x 64 pixels luminous

Function display Input signal indication

LED

yellow

Switching status indication

LED

green

Dimensions 45

1

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

2 3

INNOVATIONS

Configurable output functions If clockwise / counter-clockwise rotation or under / overspeed are detected, the relay outputs will be switched on or off. All outputs may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays simultaneously. These can, for example, be connected directly to a PLC in order to transmit status messages.

PNP / NPN; NAMUR (24 V)

35,5

Application example: Lifting systems The unit monitors if the load hook is lifted or lowered as expected. In case of overload or brake failure, the unintentional lowering of the load can be detected and avoided. Pumps The unit monitors if the pump rotates in the correct direction.

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

78

1 input with 2 switching outputs for separate direction signals; adjustable reset times for standstill monitoring

1) OLED display 2) Programming buttons 3) LEDs

For further technical data please go to: www.ifm.com 04.2013

57


Sensors for motion control

Monitor relative speed to eliminate slip-ups Slip monitor with integrated speed monitoring One switch point for rotational speed and one for slip monitoring High input frequency of up to 60,000 pulses / minute Functions with parameter setting Clearly readable, luminous OLED display Extended operating temperature range down to -40 째C

Slip monitoring Slip is the rotational speed difference between the driven and the non-driven side of a power train. Rotational speed differences may occur as a result of a slipped coupling, V-belt or drive belt. The slip monitor calculates the rotational speed difference in per cent and switches off as soon as the limit value is reached. This avoids tear or damage caused by friction heat. Limit values Two separate limit values can be monitored for slip and rotational speed. The unit can be set to monitor if the limit values are exceeded or not reached. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.

Slip monitors monitor the rotational speed of the deflection rollers and detect slipped drive belts.

58


Sensors for motion control Pulse evaluation systems

Switching function

Nominal voltage

Pulse inputs

Order no.

[V] Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed 1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

DS2503

1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

NAMUR (EN 50227)

DS2603

Slip or synchronous monitor? At first sight, slip and synchronous monitors seem to work identically. However, they evaluate differently and are designed for different applications. Whereas the slip monitor detects the deviations of two rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse differences.

2 changeover contacts 6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection

Setting range

[Imp/min]

1...60000 (0.1...1000 Hz)

Ambient temperature

[째C]

-40...60

Storage temperature

[째C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20 OLED display; 128 x 64 pixels luminous

Function display Input signal indication

LED

yellow

Switching status indication

LED

green

Dimensions 45

1

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

2 3

INNOVATIONS

Sensor wire monitoring The slip monitor DS2603 offers sensor cable monitoring. In this case, NAMUR sensors must be applied.

Relay outputs

35,5

Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages.

Further technical data DS2503, DS2603

78

Application example: Typical applications for slip monitoring can be found on couplings of internal combustion engines (for example emergency power generators in hospitals, diesel drives of ships and locomotives) but also on interlinked machines like mobile machines, spinning mills, sewing machines or machine tools.

1) OLED display 2) Programming buttons 3) LEDs

For further technical data please go to: www.ifm.com 04.2013

59


Sensors for motion control

Monitor absolute speed difference to keep it straight Synchronous monitor for slip and synchronous monitoring Monitoring of two limit values with separate output relays High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 째C

Synchronous monitoring The synchronous monitor compares the pulse sequences generated on two moving machine parts. As soon as these two parts move at different speeds or at different angles of deflection, the synchronous monitor switches. Operating principle The synchronous and slip evaluation is done by means of pulse differences. Both the reset time and the number of pulse differences that are just about acceptable can be set by the user. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.

Synchronous monitors are used when several power trains are to be synchronised.

60


Sensors for motion control Pulse evaluation systems

Switching function

Nominal voltage

Pulse inputs

Order no.

[V] Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences 1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

DS2505

1 input with 2 switch points for synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

DS2506

1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)

NAMUR (EN 50227)

DS2605

Application example:

Transistor outputs

2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection

Setting range

Slip or synchronous monitor? At first sight, slip and synchronous monitors seem to work identically. However, they evaluate differently and are designed for different applications. Whereas the slip monitor detects the deviations of two rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse differences.

1...60000 (0.1...1000 Hz)

Ambient temperature

[째C]

-40...60

Storage temperature

[째C]

-40...85

Housing protection rating

IP 50

Terminal protection rating

IP 20 OLED display; 128 x 64 pixels luminous

Function display Input signal indication

LED

yellow

Switching status indication

LED

green

Dimensions 45

1

Sensor wire monitoring The synchronous monitor DS2605 offers sensor cable monitoring. In this case, NAMUR sensors must be applied.

[Imp/min]

124,7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

2 3

INNOVATIONS

Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages.

2 changeover contacts 6 A (250 V AC); B300, R300

35,5

Gantry crane The platform of the gantry crane has to be moved with great precision to avoid wedging. On each side of the platform, the distance is measured by means of inductive sensors detecting the teeth of a rack.

Relay outputs

78

Lifting platform Both pairs of scissors of the lifting platform must be synchronised to make sure that the platform will be lifted horizontally. Each of them is moved by a spindle drive. The synchronous monitor detects the number of revolutions of both spindles.

Further technical data DS2505, DS2506, DS2605

1) OLED display 2) Programming buttons 3) LEDs

For further technical data please go to: www.ifm.com 04.2013

61


Industrial imaging

Even more at a glance: 3D vision sensor Visual assessment of distance, level or volume Wide-angle version with an angle of aperture of 64° x 48° Operating principle: Time-of-flight measurement based on pmd technology Illumination, time-of-flight measurement and evaluation in one housing 3,072 distance values per measurement for the detailed assessment of the application 4...20 mA / 0...10 V analogue output or 2 switching outputs for providing the result

Object detection in three dimensions – efector PMD 3d efector pmd 3d is the first industrial 3D sensor that can detect objects in three dimensions at a glance. The new wide-angle version provides a wider angle of aperture of 64° x 48°. The time-of-flight measurement in three dimensions enables the assessment of different applications, for example the detection of volume, distance or level. Special feature: The time-of-flight measurement and evaluation are integrated on one chip. The sensor chip has 64 x 48 pixels. Each pixel of this chip matrix evaluates its distance to the object. This results in 3,072 distance values at the same time. The image of the object on the chip matrix and the respective distance values correspond to a 3D image. These values enable the detailed assessment of the object’s or scene’s characteristics up to a range of 5.5 m with an unambiguous range up to 48 m.

62


Industrial imaging 3D sensors / 3d cameras

Type

Type of sensor

Resolution pixels [pixesl]

Angle of aperture horizontal x vertical [°]

Illumination

Max. sampling rate [Hz]

Order no.

64 x 48

Infrared LED (850 nm)

20 (adjustable)

O3D222

64 x 48

Infrared LED (850 nm)

20 (adjustable)

O3D223

PMD 3D sensor · Type O3D · M12 connector

PMD 3D chip

64 x 48

PMD 3D camera · Type O3D · M12 connector

PMD 3D chip

64 x 48

Accessories Description

Order no.

Function display

LED

4-digit 10-segment display

Result display / dialogue Operating software for 3D sensor

Mounting set for clamp mounting, Ø 14mm / stainless steel

E3D200

E3D103

Operating voltage

[V]

E20939

[mA]

< 1000 (max. 2500)

Current rating

[mA]

100 (per switching output)

Short-circuit protection, pulsed

• [°C]

-10...50

Storage temperature

[°C]

-40...85

Protection rating, protection class Housing Front lens Display window

E21228

Rod, 300 mm, Ø 14mm, stainless steel

E21229

Rod, 500 mm, Ø 14mm, stainless steel

E21232

Switched-mode power supply 24 V DC, primary, output current 2.5 A, regulated

DN3011

Switched-mode power supply 24 V DC, primary, output current 2.5 A, regulated

DN1031

Description

Switching inputs

Switching outputs Analogue output configurable

Order no.

Ethernet, cross-over patch cable, 2 m, PUR cable, M12 / RJ45

E11898

Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45

E12204

Ethernet, cross-over patch cable, 20 m, PUR cable, M12 / RJ45

E12205

Socket, M12, 2 m, PUR cable, 8 poles

E11950

Socket, M12, 5 m, PUR cable, 8 poles

E11807

Socket, M12, 10 m, PUR cable, 8 poles

E11311

IP 67, III Diecast aluminium PMMA PC External: 24V PNP acc. to IEC 61131-2 type 2, internal

Trigger

scalable

Connection technology Type

Ambient temperature

Material Rod, 200 mm, Ø 14mm, stainless steel

24 DC (± 10 %)

Current consumption

Overload protection Rod, 100 mm, Ø 14mm, M12 thread, stainless steel

4 x yellow, 4 x green

Max: 2 (configurable), 24 V PNP to. IEC 61131-2 type 2 Max: 2 (configurable) 24 V PNP 4...20 mA to IEC 61131-2, Max. load current 300 Ω 0...10 V to IEC 61131-2, Min. load 10 kΩ

Parameter setting options

Via PC / notebook or 10-segment display and 2 pushbuttons

Parameter setting interface

Ethernet 10Base-T / 100 Base-TX

For further technical details please visit: www.ifm.com 11.2013

63

INNOVATIONS

Type

Technical data O3D222, O3D223


Industrial imaging

Vision sensors in the right light External LED illumination for sophisticated object recognition Homogeneous and virtually shadow-free illumination of the object Permanent light or pulse operation with the option of additional high light intensity White light, red light and infrared versions Compact design and robust, industrially compatible housing Combination with a diffuser attachment possible for “cloudy day” illumination

Sophisticated object recognition The high-quality LED illumination creates homogeneous light – either for virtually shadow-free object illumination or for emphasising surface characteristics such as dotpeened codes, scratches or nicks. They are available as M12 connector versions with visible white, red or invisible infrared light. Practical accessories A diffuser attachment made of high-quality glass for the ring lights additionally ensures homogeneous illumination without disturbing reflections in applications with reflective surfaces in the close range. The optional angle bracket and the tried-and-tested ifm mounting system facilitate the alignment of the different types of additional illumination.

64


Industrial imaging Illumination units

Dimensions [mm]

Active lighting source size [Ø mm]

Current consumption [mA]

Angle of aperture

Protection

Pigtail, 0.3 m

Order no.

800 / 1300*

60°

IP 65

O2D915

800 / 1400*

50°

IP 65

O2D917

800 / 1200*

120°

IP 65

O2D919

Ring light, red light 617 nm Ø 122 × 20.5

Ø 106 / Ø 66

Ring light, infrared light 875 nm Ø 122 × 20.5

Ø 106 / Ø 66

Ring light, white light 5600 K Ø 122 × 20.5

Ø 106 / Ø 66

Bar illumination unit red light 617 nm 116 x 18 x 13

10 x 75

225 / 375*

60°

IP 65

O2D921

200 x 18 x 13

10 x 150

460 / 700*

60°

IP 65

O2D924

Bar illumination unit infrared light 875 nm 116 x 18 x 13

10 x 75

185 / 325*

50°

IP 65

O2D922

200 x 18 x 13

10 x 150

415 / 640*

50°

IP 65

O2D925

Bar illumination unit white light 5600 K 116 x 18 x 13

10 x 75

165 / 275*

120°

IP 65

O2D923

200 x 18 x 13

10 x 150

265 / 475*

120°

IP 65

O2D926

400

IP 54

O2D920

Dark field illumination red light 617 nm 155 x 130 x 10

Ø 90

Automatic deactivation at a housing temperature of 65 °C. * current consumption at high light intensity

Accessories Description

Order no.

Light source

LED

Operating voltage Diffuser for ring light

E2D202

Ambient temperature

[V]

24 DC

[°C]

-10...55

Material housing

Mounting kit for ring light

E2D201

aluminium anodised

Material optical area

glass

Trigger

[V]

Protected against reverse polarity

Short-circuit proof Mounting kit for bar illumination unit

Mounting kit for 4 bar illumination units 10 x 75 mm

E2D114

Fixing

M4 screws

Eye safety

IEC 62471

Wiring diagram E2D116 1

Pigtail: 4 trigger 2 high light intensity

L+

4

No high light intensity for O2D920

2

Mounting kit for dark field illumination

5...24, PNP

INNOVATIONS

Type

Common technical data

3

E2D115

L

Connection technology Type

Description

Order no.

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

For further technical data please go to: www.ifm.com 11.2013

65


Process sensors

Small, compact and cost-saving pressure transmitter Optimised PT pressure transmitter with analogue current output Slim, compact design with G 1/4 process connection Measuring accuracy ≤ ± 0.5 %, repeatability < ± 0.05 %. Easy connection via M12 connector Optimised price / performance ratio Completely made of stainless steel

Optimised price / performance ratio The new generation of PT pressure sensors now has an integrated thin film cell instead of a strain gauge measuring cell. Thanks to this, PT540x series pressure sensors offer greater accuracy at the best possible price / performance ratio, complementing the range of ifm’s pressure sensors. The applications The PT type sensors are optimised for industrial applications with oils, compressed air or water. Since the measuring cell is welded directly to the housing, no separate seal is required. The measuring cell is resistant to pressure peaks. High vibration and shock resistance as well as protection rating IP 67 and IP 69K perfectly comply with the requirements of this field of application.

Monitoring of hydraulics on a press

66


Process sensors Pressure sensors

Wiring diagram 1

Relative pressure measuring range [bar]

Poverload max. [bar]

Pburst min. [bar]

Order no.

300

PT5404

L+

Output function 4…20 mA L

0...10

Connection technology Type

Description

Order no.

25

0...25

60

600

PT5403

0...100

200

1000

PT5402

0...250

500

1200

PT5401

0...400

800

1700

PT5400

Common technical data

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Operating voltage

[V DC]

8.5...36

Reverse polarity protection

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

Accuracy / deviations (in % of the span) Deviation of the characteristics Linearity Hysteresis

< ± 0.5 < ± 0.1 BFSL / < ± 0.2 LS < ± 0.2

Temperature coefficients in the temperature range -25...90°C (in % of the span per 10 K) Temperature coefficient of zero Temperature coefficient of the span Medium temperature

< ± 0.1 < ± 0.1 [°C]

-40...90

Protection

IP 67 / IP 69K NBR, high-grade stainless steel (1.4542)

Wetted parts Step response time

[ms]

1

Accessories Type

Description

Adapter; G 1/4 - G 1/2, stainless steel (1.4571 / 320S31)

Order no.

E30135

INNOVATIONS

2

For further technical data please go to: www.ifm.com 04.2013

67


Process sensors

Compact analogue pressure sensor For efficient compressed air control and filter monitoring One analogue output and one programmable switching output For differential or relative pressure measuring Two-colour LED display for immediate status detection Moisture-proof silicon measuring cell Measuring range -1...1 bar and -1...10 bar.

Filter monitoring, pneumatics and energy efficiency Relative or differential pressure â&#x20AC;&#x201C; the improved PQ series pressure sensors measure both. Ideal for conditionbased maintenance, for example when a filter is exchanged or leakage is detected by pressure loss. Moisture-proof and precise The coated silicon measuring cell guarantees high overload resistance and an accuracy of Âą 0.5 %. The special coating protects the measuring cell from air humidity and condensate. Parameter setting The parameter setting can be carried out via two pushbuttons or IO-Link interface. The compact sensors offer an analogue and a switching output, both of which are configurable.

Pressure monitoring in pneumatic systems

68


Process sensors Pressure sensors

Measuring range [bar]

Poverload max. [bar]

Pburst min. [bar]

Set point SP1 [bar]

Reset point rP1 [bar]

Order no.

M8 connector · output function 1 x NO/NC programmable + 1 x current output -1...1

20

30

-0.97...1

-0.98...0.99

PQ3809

-1...10

20

30

-0.90...10.00

-0.95...9.95

PQ3834

Accessories Description

Order no.

Operating voltage

[V DC]

Short-circuit protection DIN rail clip with M4 socket head screws, stainless steel (1.4310/301S21)

E37340

Reverse polarity protection

• COM2 (38.4 kbaud)

IO-Link device transmission type

Adapter R1/8 - R1/8, rotatable, nickel-plated brass

E37350

T-pipe mounting set G1/2 with reducer, nickel-plated brass

E37360

Accuracy / deviation (in % of the span) Linearity error Linearity Hysteresis Repeatability Long-term stability

Connector for standard tube, Ø 6 mm, 4 pcs.

E30076

Temperature coefficients (TEMPCO) in the temperature range 0...60°C (in % of the span per 10 K) TEMPCO of zero TEMPCO of the span

Connector for standard tube, Ø 8 mm, 4 pcs.

E30077

Memory plug, parameter memory for IO-Link sensors

E30398

<± 0.25 (BFSL), 0.5 (LS) < ± 0.15 < ± 0.25 < ± 0.1 < ± 0.05

Medium temperature

[°C]

< ± 0.2 < ± 0.2 0...60

Shock resistance

50 g

Vibration resistance

20 g

Protection

IP 65 brass, FPM (Viton), silicon (plated), PBT (Pocan)

Wetted parts IO-Link interface, current consumption from USB port

18...32

E30396

Connection technology Type FDT framework software for parameter setting and analysis of units with DTM specification

E30110

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Description

Order no.

M8 socket, 2 m black, PUR cable

EVC150

M8 socket, 5 m black, PUR cable

EVC151

M8 socket, 2 m black, PUR cable

EVC153

M8 socket, 5 m black, PUR cable

EVC154

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69

INNOVATIONS

Type

Further technical data


Process sensors

Hygienic pressure sensor for high temperatures Hygienic pressure sensor with diaphragm seal for high temperature applications Pressure monitoring in the temperature range from -25 to 200 째C Integrated 1.5" or 2" clamp diaphragm seal with stainless steel membrane All wetted parts made of stainless steel Programmable analogue output in 2-wire operation and display 6-point factory calibration certificate supplied

Application The PI22 /PI23 series pressure sensors are designed for high-temperature applications as can among others be found in UHT plants (ultra high temperature). Flexible: 2, 3 or 4 wires The pressure sensors with clearly visible LED display can not only be connected as 3- or 4-wire units but also as loop-powered 2-wire units. This reduces the wiring complexity in new installations and facilitates exchange in existing 2-wire connections. Parameter setting The parameters can either be set via the buttons on the sensor or via IO-Link interface: via USB IO-Link master, PLC or memory plug.

70


Process sensors Pressure sensors

Relative pressure measuring range [bar]

Poverload max. [bar]

Analogue start point [bar]

Analogue end point [bar]

Set point SP1 [bar]

Reset point rP1 [bar]

Step increment [bar]

Order no.

0.02

PI2203 PI2204

Clamp 1.5" · output function switching output PNP/NPN programmable + analogue output programmable -1...25

80

-1.00...18.74

5.24...25.00

-1...10 -1...4

50

-1.0...7.5

1.5...10.00

-0.98...10.00

-1.00...9.98

0.01

30

-1.00...3.00

0.00...4.00

-0.990...4.000

-1.000...3.990

0.005

PI2205

-0.124...2.5

20

-0.124...1.880

0.500...2.500

-0.120...2.500

-0.124...2.496

0.002

PI2206

-0.05...1

10

-0.05...0.75

0.2...1.00

-0.048...1.00

-0.05...0.998

0.001

PI2207

-1...1

10

-1...0.5

-0.5...1

-0.998...1

-1...0.998

0.001

PI2209

-0.96...25.00

-1.00...24.96

Clamp 2" · output function switching output PNP/NPN programmable + analogue output programmable -1...25

80

-1.00...18.74

5.24...25.00

-0.96...25.00

-1.00...24.96

0.02

PI2303

-1...10

50

-1.0...7.5

1.5...10.00

-0.98...10.00

-1.00...9.98

0.01

PI2304

-1...4

30

-1.00...3.00

0.00...4.00

-0.990...4.000

-1.000...3.990

0.005

PI2305

-0.124...2.5

20

-0.124...1.880

0.500...2.500

-0.120...2.500

-0.124...2.496

0.002

PI2306

-0.05...1

10

-0.05...0.75

0.2...1.00

-0.048...1.00

-0.05...0.998

0.001

PI2307

-1...1

10

-1...0.5

-0.5...1

-0.998...1

-1...0.998

0.001

PI2309

Wiring diagram

Further technical data

1

2

1 L+

2 4

L

3

Operating voltage L+

[V DC]

Current rating

[mA]

250 (3-wire)

[mA]

3.6...21 (2-wire), < 45 (3-wire)

OUT2 OUT1

Current consumption

L

IO-Link Device type of transmission 3 1

L+

2 4 3

P L

1) connection for 2-wire operation 2) connection for 3-wire operation 3) connection for IO-Link parameter setting (P = communication via IO-Link)

Accessories Type

Description

Memory plug, parameter memory for IO-Link sensors

Order no.

Accuracy / deviation (in % of the span) turn down 1:1 Deviation of the switch point Linearity error Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range 0...70°C (in % of the span per 10 K) Greatest TEMPCO of zero Greatest TEMPCO of the span Medium temperature

E30398

Ambient temperature

E30396

COM2 (38.4 kbaud), IO-Link 1.0

< ± 0.2 < ± 0.2 < ± 0.15 < ± 0.15 < ± 0.1 < ± 0.1

< ± 0.05 < ± 0.15

[°C]

-25...200

[°C]

-25…80 (< 160 °C), -25…60 (< 200 °C)

Protection IO-Link interface, current consumption from USB port

20...32 (2-wire), 18...32 (3-wire)

IP 68 / IP 69K stainless steel (1.4435 / 316L)

Wetted parts

Connection technology LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

USB IO-Link master for parameter setting and analysis of units

Type

Description

ZGS210

E30390

Order no.

Socket, M12, 4-pole, 5 m orange, PVC cable

EVT004

Socket, M12, 4-pole, 2 m orange, PVC cable

EVT067

For further technical data please go to: www.ifm.com 11.2013

71

INNOVATIONS

2

1


Process sensors

Flow sensor with Germanischer Lloyd approval Two switching outputs programmable High repeatability across the extended measuring range. Simple setting mode for quick set-up. Variable process connection using adapters. Reliable monitoring of liquids. Electronic locking of the setting values.

Simple, fast and flexible installation Thanks to a broad selection of process adapters, the SI0521 flow sensor can easily be integrated in almost any application. The robust stainless steel housing provides high reliability even in cases of harsh environmental conditions. The unit is unaffected by the orientation of the sensing face with respect to the direction of flow, providing increased flexibility of installation. Easy handling and high functionality A pushbutton is used to set the flow range and adjust the switch. Current flow and switch point are indicated locally by multi-coloured LEDs. Electronic locking of the settings and factory reset of the parameters provide additional safety.

Flow sensor in a cooling water monitoring application.

72


Process sensors Flow sensors / flow meters

Setting range liquids [cm/s]

Largest sensitivity [cm/s]

Medium temperature [°C]

Response time

Ub

IB

Order no.

[s]

[V]

[mA]

1...10

18...32 DC

2 x 250

M12 connector · 2 x normally open / normally closed programmable 3...300

3...100

-15...70

Dimensions

Further technical data Type SI0521

2

1

63

50

Nominal pressure

75

[s]

10

M12 x1

27

Power-on delay time

1...5 (5...100 cm /s)

113

Short-circuit protection, pulsed

Reverse polarity protection / overload protection

60 65

14

[bar]

Repeatability (% of the measured value)

45

22 3

•/•

Protection rating / protection class Ambient temperature

IP 67, III [°C]

8,2

1) LED bar display 2) Set button 3) Tightening torque 25 Nm

Optical function indication

LED

Sensor material / housing

L+

Connection technology

4

3

Type

S2 S1

Description

L

Accessories Description

Adapter M18 x 1.5 - L18 for mounting in T pieces

Order no.

E40104

Adapter, M18 x 1.5 - G 1/2

E40096

Adapter, M18 x 1.5 - G 1/4

E40099

Welding adapter, M18 x 1.5 - Ø 24 mm

E40124

Order no.

Socket, M12, 2 m black, PUR cable

EVC001

Socket, M12, 5 m black, PUR cable

EVC002

Socket, M12, 2 m black, PUR cable

EVC004

Socket, M12, 5 m black, PUR cable

EVC005

INNOVATIONS

2

10 High-grade stainless steel (316L/1.4404) / stainless steel (1.4301/304)

Wiring diagram 1

-25...80 Via pushbutton

Switch point setting

Type

SI0521

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73


Process sensors

Great value for money â&#x20AC;&#x201C; the TS series temperature sensors Screw-in, bolt-on and cylindrical Pt100 temperature sensors Cylindrical design Ă&#x2DC; 6 mm or Ă&#x2DC; 10 mm M5 and M6 screw-in sensors, bolt-on sensors for M6 screws Simple and 100 % sealed connection via ecolink M12 connector PUR cable for lower cost Different cable lengths from 2 to 5 m

Suits many different requirements Every application has its own requirements as regards the temperature sensors to be used. Criteria such as basic and housing material or design are as important as the connection to control monitors. The new ifm electronic screw-in and bolt-on sensors are designed to cover a large range of applications in various industries (machine tools, etc.).

Pt100 temperature sensor attached to an oil tank to monitor the housing temperature.

74


Process sensors Temperature sensors

Type

Measuring range [°C]

Housing material

Connection

Response dynamics T05 / T09 [s]

Order no.

Measuring element Pt100 Bolt-on sensor 12 x 35 for M6

-25...90

stainless steel (1.4303 / 304)

PUR cable, 2 m M12 connector

9 / 15

TS2229

Bolt-on sensor 12.,5 x 34 for M6

-25...90

stainless steel (1.4303 / 304)

PUR-Kabel, 2 m

12 / 39

TS2239

Screw-in sensor M5

-30...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 2 m M12 connector

3/8

TS2789

Screw-in sensor M6

-40...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 2 m M12 connector

3/9

TS2689

Cylindrical Ø 10 mm, l 50 mm

-40...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 2 m M12 connector

6 / 25

TS2089

Cylindrical Ø 6 mm, l 45 mm

-40...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 2 m M12 connector

3 / 10

TS2289

Cylindrical Ø 10 mm, l 50 mm

-40...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 5 m M12 connector

6 / 25

TS5089

Cylindrical Ø 6 mm, l 45 mm

-40...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 5 m M12 connector

3 / 10

TS5289

Cylindrical Ø 6 mm, l 45 mm

-40...90

high-grade stainless steel (1.4404 / 316L)

PUR cable, 2.5 m M12 connector

3 / 10

TS9289

Dimensions

Evaluation electronics Description

TS2229

51

Order no.

35 12

M12 x1

14

1,8 8,7 17

TS2239 12,5

47 34

2,7 8,7

6,5

17

TS2789

Control monitor, 1 x analogue output, 1 x PNP/NPN

TR2432

Control monitor 2 x PNP/NPN

TR7432

Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 0...100 °C

TP3237

Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 50...150 °C

TP3231

Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 50...300 °C

TP3232

Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 0...300 °F

TP3233

Measured signal converter, Pt100 / Pt1000 in 0...10 mA, scaling 0...100 °C

TP9237

Dimensions

25,7

TS2089, TS5089 72

M12 x1

48 49,5

50 42

7 10

M12 x1

14

4 M5

8

5,4 8

12

1) tightening torque 1.5 Nm TS2289, TS5289, TS9289 TS2689

M12 x1

45

6

48

M12 x1

8

4 M6

26 49,5

72

13

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75

INNOVATIONS

6,5

49,5


Industrial communication

AS-i CompactM8 modules with reliable ecolink connection Compact and flat AS-i M8 modules for limited space The mechanical end stop protects the O-ring from destruction Also available as passive splitter boxes Complete current supply from AS-i Particularly shock and vibration resistant due to full potting

Extremely small The CompactM8 product family convinces by its flat and slim design. The modules are therefore ideal for robotics, handling and assembly technology. They are available in tried-and-tested AS-i technology or as a passive version. The modules are installed via two fixing holes each from the front or from the side. ecolink technology: The new ecolink technology prevents incorrect mounting. An integrated mechanical end stop protects the O-ring from destruction. So rapid and secure installation is possible without an expensive torque wrench.

Vibration-resistant modules for robotics, handling and assembly technology.

76


Industrial communication AS-Interface I /O modules

Advantages and customer benefits

The products

• Protection rating Due to the high protection rating the modules can be used in the field, i.e. close to the process. There are no long distances between sensors / actuators and the control cabinet.

Type

• Require little space and are light The CompactM8 modules require very little space due to their small width of only 30 mm. Therefore they are the first choice when it comes to installation in handling and assembly areas or on robot arms. Another advantage: The full potting ensures that they are extremely shock and vibration resistant. • Application The AS-i modules are addressed via the front M12 plug. The modules can be connected to the addressing unit using the standard connection cable. The M8 modules are available as passive splitter boxes with round cable connection, M12 (8 poles), M16 (14 poles) and as AS-i version. The AS-i modules will be available with 4 inputs, 2 inputs and 2 outputs and 8 digital inputs. All three modules will be exclusively supplied via AS-i; an additional 24-V voltage source is not required. The FAULT LED on the module ensures easy fault localisation by the user. A red-flashing LED signals a peripheral fault and indicates a short-circuit of the sensor supply. A permanently lit red LED however indicates a communication fault. Dimensions

CompactM8 4 DI A/B slave

AC2484

CompactM8 2DI 2DO A/B slave

AC2482

CompactM8 8 DI A/B slave (1 slave address)

AC2488

Common technical data Operating voltage (AS-i)

[V DC]

Input circuit

26.5...31.6 PNP

Extended addressing mode

Protection

IP 65, IP 67, IP 68

Ambient temperature

[°C]

AS-i specification

-25...60 2.1 + 3.0

Zubehör Type

Description

Order no.

AS-i flat cable, yellow, EPR (ethylene-propylene); rubber blend

E74000

FC insulation displacement connector, round cable 0.6 m to M12 socket

E70483

FC insulation displacement connector, M12

E70096

FC insulation displacement connector, M12

AC5005

Connection cable, M8, 1 m, orange, PVC cable

EVT162

Connection cable, M8, 1 m, black, PUR cable

EVC267

17

4,2

90,5 57 22

4,2

M8x1

M12x1

23,5

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77

INNOVATIONS

4,2

Order no.

Example AC2484

30 16

11

Description


Industrial communication

Connecting IO-Link sensors to Profibus DP FieldModuleDP – compact fieldbus module for Profibus DP with IO-Link Thanks to IO-Link: process data, configuration and diagnosis via Profibus DP Direct integration into the machine without control cabinet Full potting for greater mechanical resistance Compact Easy set-up via GSD file

New product family for direct connection With the compact fieldbus module, IO-Link sensors and other ifm sensors can be connected directly to Profibus DP. Configuration and diagnosis comply with Profibus standard IEC 61158 (DP V1), which allows acyclic data transmission. Further members of the product family have digital or analogue inputs and outputs. Offering maximum flexibility, the FieldModuleDP is the ideal solution for manufacturing and process automation applications. Quick integration Compact, sturdy and – using standardised M12 connections for sensors and actuators – quickly integrated into the machine, with no need for a control cabinet, this module is the top choice. Moreover, the corresponding GSD file provides a full and unambiguous description of the unit type characteristics in a precisely defined format.

78


Industrial communication Fieldbus components IO-Link components IO-Link sensors (extract) Type of sensor

Capacitive sensors

Products Designation

KQ60...

Pressure sensors

PI22..., PI27..., PI28…

Pressure sensors

PN20…, PN22..., PN70…

Pressure sensors

PP…

Pressure sensors

PQ3809, PQ3834

Flow sensors / flow meters

SD2000, SD5000, SD6000, SD8000, SD9000

Flow sensors / flow meters

Level sensors

Level sensors

Inputs / outputs

Description

Order no.

4 IO-Link ports

IO-Link v1.0

AC2625

8 digital inputs

4 x 2 DI

AC2630

4 digital inputs and outputs

2 x 2DI, 2 x 2DO

AC2631

4 analogue inputs

0...10 V

AC2638

4 analogue inputs

4...20 mA

AC2636

4 analogue inputs

PT100

AC2634

4 analogue outputs

4...20 mA

AC2637

FieldModuleDP

Accessories Type

Description

Order no.

SM9000, SM2000, SM9100, SM2100

LMT121

LR…

Temperature sensors

TAD…

Temperature sensors

TD28..., TD29..., TD25...

Profibus terminating resistor M12 connector, 4-pole, B-coded

E12315

Profibus cable, M12 connector / M12 socket, 2 m, PUR cable

E12316

Profibus cable, M12 connector / M12 socket, 10 m, PUR cable

E12317

M12 jumper, M8, 0,3 m, orange, PVC cable

EVT196

M12 jumper, M8, 0,6 m, orange, PVC cable

EVT197

M12 jumper, M8, 2 m, orange, PVC cable

EVT199

TN2531, TN7531

Temperature sensors

TR2432, TR7432

Measured signal converter for temperature sensors

TP9237, TP32…

INNOVATIONS

Further cable lengths on request Temperature sensors

For further technical data please go to: www.ifm.com 04.2013

79


Identification systems

RF identification systems â&#x20AC;&#x201C; now also with Profinet Evaluation unit and antennas for production and conveying RFID DTE101 with web server for device setup, diagnosis and monitoring New: integrated Profinet switch with 2 ports Profinet certification Conformance Class B Connection of RFID antennas, sensors or actuators up to 1 A Simple connection of the antennas via cables up to 20 m

RF identification with web server Like the Profibus and EtherNet /IP versions, the new RFID evaluation unit DTE101 with Profinet fieldbus interface has been optimised for use in quality assurance. In combination with antennas and transponders, the RFID system can be used in the production process like an electronic route card. With the IP 67 protection rating, it can be widely used in conveying, in rugged industrial environments as well as in assembly and handling in the automotive industry. RFID antennas New robust antennas in M12 design for use in the automation and handling technology are now available. Also, they are suited for the food industry, as long as they are not in direct contact with the medium. Industrially compatible M12 plugs and connection technology from ifm electronic guarantee simple and quick connection of antennas and sensors without complicated wiring.

80


Identification systems RFID 125 kHz / RFID 13.56 MHz

Integrated web server The web server is part of the evaluation unit. The user can log in via an http address and can set the evaluation unit’s parameters online from his desk (device setup). Advantages: For parameter setting, the evaluation unit neither has to be connected to a fieldbus, nor does a controller already have to be present in the system. This means the system can be tested prior to installation. Socket assignment The DTE10x evaluation unit has a total of four sockets for connection of up to four RFID antennas. Optionally, unused RFID antenna inputs can also be used for the control of outputs or the detection of digital input signals. Two digital sensors can be connected to each socket set as an input; and an actuator to each output. So, a simultaneous “mixed operation” of antennas, digital sensors and actuators is possible. The connected sensors and actuators are supplied directly from the RFID evaluation unit DTE10x. No further wiring is required.

Accessories DTE102, DTE101 Type

Description

Order no.

Ethernet jumper, M12 plug / M12 plug 2 m, PVC cable

E21138

Ethernet jumper, M12 plug / M12 plug 5 m, PVC cable

E21139

Ethernet jumper, M12 plug / M12 plug 10 m, PVC cable

E21137

Ethernet, cross-over patch cable, 2 m, PVC cable, M12 / RJ45

E11898

Ethernet, screened patch cable, 2 m, PUR cable, M12 / RJ45

E12090

Products Description

Order no.

RFID evaluation unit RFID evaluation unit, EtherNet/IP interface

DTE102

RFID evaluation unit, Profinet interface

DTE101

RFID evaluation unit, Profibus DP interface

DTE100

RFID antenna 13.56 MHz, M12, flush

ANT410

RFID antenna 13.56 MHz, M12, non flush

ANT411

RFID antenna 125 KHz

ANT512

RFID antenna 13.56 MHz, ISO 15693

ANT513

RFID antennas

RFID transponders for ANT512 ID tag/30X2.5/05 – 125 KHz 256 bits

E80360

ID tag/30X2.5/05 – 125 KHz 2048 bits

E80361

RFID transponder for ANT513, ANT410, ANT411 ID tag/30X2.8/03–13.56 MHz 16 Kbits – FRAM

E80370

ID tag/30X2.5/06 – 13.56 MHz 896 bits

E80371

ID tag/R20X2.5/06 – 13,56 MHz 896 bits

E80377

INNOVATIONS

Further information about the RFID evaluation unit The RFID evaluation unit DTE100 with integrated Profibus DP interface as well as the new evaluation unit DTE101 with Profinet interface are in particular intended for customers with a Siemens controller. Data access to the transponders is fast and simple, via the provided function blocks as well as directly via the process image of the controller. The RFID evaluation unit DTE102 with EtherNet / IP interface is the ideal choice for systems using controllers from Schneider Electric or Rockwell Automation.

For further technical data please go to: www.ifm.com 11.2013

81


Condition monitoring systems

Vibration sensor with high resolution For structural vibrations with low acceleration Low noise up to 3.3 g Saturation-free behaviour in case of overload Calibration free due to integrated self-test M12 standard connector High protection rating IP 69K

Reliable monitoring of structural vibrations The monitoring of structural vibrations and movements requires a high resolution within a small measuring range. VSA101 is the ideal sensor to detect vibratons on stationary or moving structures. Due to the proven ifm MEMS technology the sensor is not influenced by saturation or bent cables under overload conditions. The integrated self-test in combination with the relevant diagnostic electronics VSE enables reliable and highly accurate monitoring of structural vibrations, e.g. for wind turbines, rotor blades, bridges or buildings.

82


Condition monitoring systems Vibration monitoring systems

Technical data

53 24

17

18,5

1

Vibration sensor VSA101 for connection to external diagnostic electronics type VSE

M12 x1

M8x1,25

Dimensions

8 17

Measuring range

[g]

± 3.3

Frequency range

[Hz]

0...10000

Protection

IP 68 / IP 69K

Ambient temperature

[°C]

1) Conical angle = 90°

high-grade stainless steel 316L (1.4404)

Housing material

2

1

3

4

Pin 1: L+ (+9 V) Pin 2: I out Pin 3: GND Pin 4: Test

Connection

M12 connector

Accessories Type

Description

Order no.

PEEK adapter, M8 – M8, galvanic isolation

E30132

Conical washers packing quantity: 5 pcs

E30115

Connection technology Type

Description

Order no.

Socket M12 screened, 5 m black, PUR cable, 5-pole

EVC533

Socket M12 screened, 10 m black, PUR cable, 5-pole

EVC534

Socket M12 screened, 30 m black, PUR cable, 5-pole

EVC561

INNOVATIONS

Wiring diagram

-30...125, for UL applications: max. 70 °C

For further technical data please go to: www.ifm.com 11.2013

83


Condition monitoring systems

Vibration sensor for potentially explosive atmospheres Vibration monitoring in ATEX zones 1G and 1D Protection against permanent machine overloads and unexpected standstills Extended measuring range up to 80 g For connection to VSE diagnostic electronics Optimum price / performance ratio System comprising sensor and evaluation unit for monitoring, analysis and documentation

Application The VSP acceleration sensor is used to detect measurement values in atmospheres with a highly explosive potential as in the chemical, pharmaceutical and mining industries. Function Worn-out rolling element bearings need to be detected as early as possible since they cause high temperatures exceeding the acceptable range. Due to unbalance or misalignment, machine vibration can quickly exceed a permissible level. Result: high risk potential. The VSP sensor receives vibrations up to Âą 80 g and transmits them via a splitter box (within the ATEX zone) and an intrinsically safe isolated barrier (outside the ATEX zone) to the IEPE input (= Integrated Electronics Piezo Electric = charge amplifier) of the VSE evaluation electronics (outside the ATEX zone). These evaluation electronics monitor, analyse and document the incoming measured values.

Intrinsically safe VSP vibration sensor monitors the ATEX zone category 1D / 1G.

84


Condition monitoring systems Vibration monitoring systems

Dimensions

Products 64,7 47,5 23,5

Approval

Marking of the unit

Order no.

25,5

VSP vibration sensor with ATEX approval group II, category 1D / 1G

Baseefa12ATEX0248X IECEx BAS 12.0133 X

Ex ia IIC T4 Ga Ex ia IIIC T130°C IP65 Da Ex ia IIC T6 Ga Ex ia IIIC T80°C IP65 Da

VSP01A

Baseefa12ATEX0247 IECEx BAS 12.0132

Ex I M1 Ex ia IMa

VSP02A

5

30

37

M8x1

Wiring diagram sensor supply / signal 0V housing over drain wire

Measuring range

[g]

Operating voltage Frequency range Sensitivity

± 80

[V DC]

10...12

[Hz]

2...10000

[mV/g]

Protection

100 IP 68, for 1D applications: IP 65

Shock resistance

[g]

5000

Housing material

stainless steel

Connection

PUR cable,10 m

Accessories Type

Description

Order no.

Safety barrier

ZB0633

Diagnostic electronics for vibration sensors

VSE100

Parameter setting software for VSE diagnostic electronics

VES003

INNOVATIONS

white: black: screen:

Further technical data

For further technical data please go to: www.ifm.com 04.2013

85


Condition monitoring systems

Continuous oil condition monitoring Particle monitor LDP100 monitors the contamination of oils Analysis of particle concentration for trend monitoring Displays the cleanliness levels according to ISO 4406:99 or SAE AS4059E Robust aluminium die-cast housing for operating with pressures of up to 420 bar Intensely illuminated graphic display, intuitive push-button set-up CAN-Bus, analogue and switching outputs

Recognising contamination LDP100 monitors the degree of cleanliness or the level of contamination in fluids. Compatible media are mineral oils, ester oils and biodegradable oils. The integrated data memory allows data recording over a longer period. The LCD display indicates the cleanliness level. Measuring principle The optical particle monitor LDP100 operates according to the light extinction principle. The changes to light intensity of a laser beam caused by particles in the medium flowing through the measurement cell are detected by a photo detector. The calibration is made in accordance with ISO 11943. Connection On the fluid side the LDP100 is equipped with two Minimess connections with which the unit can be mounted in the off-line circuit of the oil cycle. The electrical connection is installed using an 8-pole M12-plug.

86


Condition monitoring systems Systems for oil quality monitoring

Δp-Q-characteristics for different viscosities

Technical data Particle monitor LDP100

y 20

410 mm² /s

18

Operating voltage

16

Current consumption

[V DC] 9V 30 V

180 mA 65 mA

Pressure range

[bar]

up to 420, dynamic

14 12 197 mm²/s

10

Flow

[ml / min]

8 6 4

Size channels

2

x

0 0

0,1

0,2

0,3

0,5

0,4

0,6

0,7

0,8

50...400 Cleanliness level according to ISO 4406:99 and SAE AS4059E

Display

55 mm²/s

9...33

[μm]

4, 6, 14, 21 ISO 4...25 at 10 % optical coincidence

Concentration limit Temperature range

[°C] Oil Ambient Storage

x: Volume flow in [l /min] y: Δ p in [bar]

-10...80 -10...60 -20...60 Mineral oils (e.g. HLP), ester oils (e.g. HEES) and biodegradable oils (e.g. HETG), phosphate ester optionally

Dimensions Fluid compatibility 51,5

140,3 89

23,5 2 x LED

IP 67 (with display IP 65)

Protection rating M16x2

78

analogue output 4...20 mA configurable, digital alarm output, digital input to start and stop readings

Interface 2 1

Data memory

3000 data records

Setting

Via push buttons or digital I/O

1) Setbutton 2) LCD display

Electrical connection

M12 x 1, 8-pole

Accessories

Process connection

Minimess M16 x 2

Wetted materials, sealing materials

High grade stainless steel, sapphire, NBR

Description

Order no.

Screw coupling, 0.18 mm

E43330

Screw coupling, 0.22 mm

E43331

CAN adapter cable

E43332

BasicDisplay

CR0451

Connection technology Type

Description

Order no.

M12 socket, 5 m, PUR cable, 8-pole

E12166

M12 socket, 5 m, PUR cable, 8-pole

E12168

For further technical data please go to: www.ifm.com 11.2013

87

INNOVATIONS

M12x1


Systems for mobile machines

Cost-optimised mini controller for mobile applications 32-bit SmartController with high protection rating IP 67 Analogue and digital I/Os with diagnostic function for mobile applications For use as intelligent I/O module with integrated control function 2 CAN interfaces with CANopen and SAE J1939 protocol Freely programmable with CODESYS 2.3 to IEC 61131 E1 type approval from the Kraftfahrtbundesamt (German Federal Motor Transport Authority)

High performance at low cost ifm electronic has launched the SmartController in response to market demand for a low-cost mini controller for mobile applications. As well as being used as the main controller for small machines or applications, the 32-bit SmartController is also suited for use as an intelligent I/O module for decentralised preprocessing of sensor signals in complex control systems. Flexible networking Networking of the modules with the CANopen protocol on the powerful CAN bus allows quick implementation of the application. Two integrated CANopen interfaces serve for the flexible and powerful extension of the system with further I/O or control modules. Also, the exchange of SAE J 1939 engine data and CANopen data is easy to carry out via these interfaces.

88


Systems for mobile machines Mobile controllers

• Mechanical design All necessary connections for the inputs and outputs, communication and programming can be made via the reverse-polarity protected central plug in the controller integrated into the compact metal housing • Powerful electronics The integrated 32-bit processor and the electronics are optimised for mobile applications. The inputs and outputs can be configured to the application via the user program. The two-colour status LED displays the most important system messages. • Configurable inputs/outputs The inputs / outputs can be freely configured by the user. Digital inputs, analogue inputs for current or voltage, inputs with diagnostic capability and fast pulse inputs are available. The outputs can be set as digital outputs, PWM and current-controlled outputs. • Programming to IEC 61131-3 The CODESYS software enables clear and easy creation of the application software. The SmartController supports all common CODESYS programming languages. Simple and clearly structured function libraries are available for communication and special device functions. • CAN communication interfaces The SmartController is equipped with two CAN interfaces to ISO 11898. Using these, data can for example be exchanged with a display, further I/O modules or an engine controller. Among others, the interfaces support the CANopen protocol and the J1939 protocol. The CAN interfaces are also used for programming. To do so, the device electronics are directly and conveniently activated via the powerful PC interface CANfox. Using this, operating system and application program can be loaded or parameters changed. Applications: • complex construction machines • attachable units • mini vehicles

Products Description

Order no.

SmartController, 32 bits, 16 I / 16 O

CR2530

Connector, 55 poles (wirable)

EC2013

Cable with connector 55 poles, 1.2 m

EC2086

Cable with connector 55 poles, 2.5 m, sealed

EC2097

Programming software CODESYS, German V2.3

CP9006

Programming software CODESYS, English V2.3

CP9008

Technical data SmartController CR2530 Housing

closed metal housing with flange fastening

Device connection

AMP connector 55 poles latched, protected against reverse polarity

Protection

IP 67

Operating voltage

[V DC]

Current consumption Temperature range

8...32

[mA]

≤ 45 mA

operation [°C] storage [°C]

-40...85 -40...85 PowerPC 5517E 50 MHz

Processor Indicators

LED

Data memory SRAM

[kB]

red / green 592

Data memory Flash

[kB]

1536

Data memory (retain), FRAM

[kB]

1

Inputs (total) digital digital, analogue (0...10/32 V, 0...20 mA) digital, frequency (≤ 30 kHz) digital, resistance measurement

16 6 4 4 2

Outputs (total) digital, PWM (2 A) digital, PWM, current-controlled (2 A) digital, PWM / analogue 0...10 V, (2 A) digital, PWM (4 A)

16 10 2 2 2

Supported CAN protocols Standards and tests (extract)

CANopen (DS 301 V4.1) SAE J 1939

INNOVATIONS

Functions and advantages

CE, E1 (UN/ECE R10)

For further technical data please go to: www.ifm.com 04.2013

89


Systems for mobile machines

Robust controller for more mobility on wheels and tracks 32-bit ExtendedController with 64 multifunctional inputs and outputs Analogue and digital I /Os with diagnostic function for mobile applications For complex control functions in mobile machines 5 CAN interfaces with CANopen and SAE J1939 protocol Freely programmable with CODESYS 2.3 to IEC 61131-3 E1 type approval of the Kraftfahrtbundesamt (German Federal Motor Transport Authority)

ExtendedController for mobile machines The mobile controller meets the requirements of modern electronics. The large number of inputs and outputs allows to simultaneously process sensor signals and proportional functions. The controller was developed particularly for use in off-highway and mobile machines on the basis of the current standards and long-term experience. Connection and interfaces Besides the multifunctional inputs and outputs each control module is equipped with 5 CAN interfaces. They support all important bus protocols, different baud rates and also the transparent and preprocessed data exchange. Programming to IEC 61131-3 ensures that all control functions can be easily integrated in the application program.

90


Systems for mobile machines Mobile controllers

Functions and advantages

• Powerful electronics The core of the controller designed according to the applicable standards for electronics for mobile applications is a modern 32-bit processor. Monitoring and protection functions enable safe operation even under extreme operating conditions. The input / output extension is connected to the main controller via a CANopen interface. • Configurable inputs and outputs By means of the application software the inputs and outputs can be configured to adapt to the respective application. Depending on the type of input, a configuration as digital, frequency or analogue input with diagnostic function or as digital input or input for resistance measurement is possible. In addition some of the inputs support the evaluation of positive and negative digital input signals. The analogue inputs enable both current and voltage measurement. Most outputs provide a configuration as digital or PWM output with diagnostic capabilities, with and without current control. Programmable to IEC 61131-3 with CODESYS Programming with the standardised IEC 61131-3 languages enables the user to create clear and easy application software. In addition, libraries are available for special functions of the controller. • CAN-interfaces with CANopen protocol The controller is equipped with five CAN interfaces to ISO 11898. The data is exchanged with all connected bus participants via these interfaces. The CANopen protocol enables quick and flexible connection to the bus. For communication with the motor and the power train all interfaces can be reconfigured to the J1939 protocol. Applications: Complex construction machines, agricultural machines, municipal vehicles

Technical data ExtendedController CR0133 Closed metal housing with flange fastening

Housing

AMP connector 55 poles latched, protected against reverse polarity

Device connection Protection

IP 67

Operating voltage Current consumption Temperature range

[V DC]

8...32

[mA]

≤ 210

[°C]

-40...85

Indication

RGB LED

Controller

Infineon TriCore 1796

Number of inputs (configurable) Digital (positive / negative sensor signals) Analogue (0...10 / 32 V, 0...20 mA, ratiometric) Frequency (≤ 30 kHz) Digital (positive / negative sensor signals) Analogue (0...10 / 32 V, 0...20 mA, ratiometric) Digital (positive sensor signals) Resistance measurement (3...690 Ω / 16 Ω...30 kΩ) Digital (positive sensor signals) Frequency (≤ 30 kHz) Digital (positive sensor signals) Number of outputs (configurable) Digital, positive / negative switching PWM output (2/4 A, 3 A, H-bridge) Current-controlled (2/4 A, 3 A) Digital, positive-switching, PWM output (2 A) Current-controlled (2 A) Digital, positive-switching, PWM output (2 A) (2 of which analogue output 0...10 V) Digital, positive-switching, PWM output (4 A) Digital, positive-switching (2 A) Sensor supply 5 / 10 V DC, 400 mA

12

4 6 4 6

16 2 8 2 4 1 5 x CAN, 1 x RS232 1 x virt. COM port (USB)

Interfaces

CANopen (CiA DS 301 V4) SAE J 1939

Supported CAN protocols [MB]

1,2

Data memory RAM

[kB]

256

Data memory FRAM

[kB]

48

Data memory non-volatile

[kB]

4

Data memory auto-save

[kB]

4

Program memory

Programming software Standards and tests (extract)

INNOVATIONS

• Mechanical design The control electronics integrated into a compact metal housing provides all necessary connections for the inputs and outputs, communication and programming via the reverse-polarity protected central plugs suitable for mobile applications. The RGB status LED displays the most important system messages.

CODESYS V2.3 CE, E1 (UN-ECE R10) EN50155 / EC50121

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91


Systems for mobile machines

Dialogue module PDM360 NG Touch for mobile machines Resistive 7.0" TFT touch display with a resolution of 800 x 480 pixels Backlit function keys with tactile feedback Rocker switch for easy menu navigation Internal mass storage, USB interface, interfaces for analogue cameras 4 CAN interfaces with CANopen and SAE J1939 protocol Programmable to IEC 61131-3 with CODESYS 2.3

Dialogue module with touch screen In almost any mobile machinery a powerful process and dialogue unit is needed for machine operation and for indication of system messages. With its high-resolution graphic display, the powerful 32-bit controller and the flexible programming according to IEC 61131-3, the PDM360 NG Touch is such a user interface. The resistive touch display allows easy and intuitive handling. Its robust housing with protection rating IP 65 / IP 67 enables mounting inside or outside the cabin. It has been designed for surface and panel mounting. Connection Four CAN interfaces, Ethernet, USB and video input together with the Linux operating system form a universal platform for networking and communication with other vehicle components. As an option, analogue cameras can be connected to have a view of unmanageable machine areas.

92


Systems for mobile machines Dialogue modules / displays

• High-resolution display Protected by a scratch-resistant glass pane, the modern touch display, which can even be read in sunlight, provides a resolution of 800 x 480 pixels with an aspect ratio of 15:9. Images and graphics can be shown with a colour depth of up to 18 bits. • Mechanical structure The PDM360 NG Touch has a fully sealed diecast aluminium housing with protection rating IP 65 / IP 67. The integrated M12 connectors provide all important connections for supply, inputs /outputs and communication. It can be used as surface mount devices using the tried-and-tested RAM® mount system or can be mounted in a wall. The service lid on the back allows the exchange of the battery for the real-time clock as well as access to the USB 2.0 service interface. • The powerful electronics The integrated 32-bit controller and the operating system Embedded Linux are the basis for the visualisation of the high-resolution graphics, the processing of the application program and the unit functions. Embedded Linux furthermore provides many possibilities as regards communication and networking with other systems and networks. • Programming to IEC 61131-3 The CODESYS software enables a clear and easy creation of the application software for the user. Function libraries are available for the special functions of the touch display. The graphic elements are created via the integrated visualisation editor and can be selected by touching the screen. • The communication interfaces The PDM360 NG Touch is equipped with four CAN interfaces to ISO 11898. They support the CANopen and the J1939 protocol among others. The integrated USB 2.0 interfaces provide easy data exchange with modern storage media. The Ethernet interface cannot only be used for programming but also for communication with other network participants. • Versions Other PDM 360 NG variants without touch function are also available, for example with an encoder for data entry or with an analogue video input for direct connection to a camera. Applications: • Complex construction machines • Agricultural machines • Municipal vehicles

Products Description

Order no.

PDM360 NG touch display with rocker switch, 9 function keys and video input

CR1082

Mounting frame for panel mounting

EC2110

USB adapter cable, M12 / RJ45 socket, 1.5 m

EC2099

Ethernet, cross-over patch cable, 2 m, PUR cable, M12 connector / RJ45 connector

E11898

Programming software CODESYS, German version

CP9006

Programming software CODESYS, English version

CP9008

Technical data Dialogue module PDM360 NG Touch CR1082 closed, diecast aluminium

Housing Device connection

M12

Protection

IP 65, IP 67

Operating voltage

[V DC]

Current consumption Temperature range

[mA] operation [°C] storage [°C]

10...32 ≤ 300 -30...65 -30...80

7" TFT LCD colour display

800 x 480 pixels 18-bit colour depth

Touch screen

5-wire, resistive Input tool: stylus pen or finger

Indication

RGB LED

Processor

MPC5121 / PPC, 400 MHz

Data memory Flash / SRAM

[MB]

128 / 128

Internal mass storage

[GB]

1

pushbuttons rocker switch

9 1

Operating elements (backlit) Inputs

1 x digital / analogue

Inputs with special functions: Internal temperature sensors Photoelectric sensor

1 1 1 x digital, 1 x buzzer

Outputs

4 x CAN 1 x Ethernet 100 Mbits 2 x USB 2.0

Interfaces Camera interfaces CR1083, CR1084, CR1085

2 x video input for analogue camera

Supports CAN protocols

CANopen (DS 301 V4) SAE J 1939

Programming software

CODESYS V2.3

Standards and tests (extract)

CE, E1 (UN/ECE R10), EN 50 155

For further technical data please go to: www.ifm.com 04.2013

93

INNOVATIONS

Functions and advantages


Connection technology

ecolink â&#x20AC;&#x201C; the reliable connection even with strong noise field interference For users in factory automation and the machine tool industry Connection technology meets the M12 standard (EN 61076) The mechanical end stop protects the O-ring against destruction Permanent vibration protection with saw tooth contour Continuously high EMC interference protection

ecolink M12 for standard applications Most applications require special solutions. Only reliable production processes and faultless assembly lead to success in the long run. The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No tools needed for installation and removal. The asymmetrically acting vibration protection holds the coupling nut tight in its position ensuring a low contact resistance between the nut of the connector and the housing of the connected device. This is extremely important for permanently high protection against strong noise interference.

ecolink â&#x20AC;&#x201C; The new dimension in connection technology.

94


Connection technology Sockets

Technical data: Operating voltage: 4 poles: 50 V AC / 60 V DC 5 poles: 30 V AC / 36 V DC Nominal current: 4 A Protection: Screen not connected: IP 65, IP 67, IP 68, IP 69K / III Screen connected: IP 65, IP 67 / III In locked condition with the matching counterpart. Tightening torque nut: 0.6...1.5 Nm Note the maximum value of the counterpart. Ambient temperature: -25...90 °C, cable firmly laid -25...90 °C, cable moved Cable characteristics: Drag chain, 2 million cycles Materials: Housing / moulded body: TPU Contact carrier: TPU Coupling nut: Nickel-plated brass Contacts: Gold-plated Sealing ring: Viton Cable: PUR halogen-free, shielded, 4 x 0.34 mm2, Ø 4.9 mm 5 x 0.25 mm2, Ø 4.9 mm

Type

Connection / cable

Number of poles

Order no.

Screen not connected 2.0 m

4

EVC526

5.0 m

4

EVC527

10.0 m

4

EVC528

2.0 m

4

EVC529

5.0 m

4

EVC530

10.0 m

4

EVC531

2.0 m

5

EVC532

5.0 m

5

EVC533

10.0 m

5

EVC534

2.0 m

5

EVC535

5.0 m

5

EVC536

10.0 m

5

EVC537

2.0 m

4

EVC538

5.0 m

4

EVC539

10.0 m

4

EVC540

2.0 m

4

EVC541

5.0 m

4

EVC542

10.0 m

4

EVC543

Screen connected

Approvals: cRUus in preparation Shielding characteristics

2.0 m

5

EVC544

5.0 m

5

EVC545

10.0 m

5

EVC546

0

2.0 m

5

EVC547

-10

5.0 m

5

EVC548

-20

10.0 m

5

EVC549

y

-30

Example EVC526

-50 15,5

-60 -70 1

10

100

14

x

1000

45

M12x1

x: Frequency in [MHz] y: Shielding characteristics in [dB] Example EVC529 15,5

36,5

M12x1

26,5

14

For further technical details please visit: www.ifm.com 11.2013

95

INNOVATIONS

Dimensions

-40


Connection technology

ecolink M12, the secure connection for standard applications The low-cost alternative for use in factory automation Connection technology meets the M12 standard (EN 61076) The mechanical end stop protects the O-ring against destruction Permanent vibration protection with saw tooth contour LEDs clearly visible even under bright lighting

ecolink M12 for standard applications Most applications require special solutions. Only assured production processes and faultless assembly lead to success in the long run. The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No tools needed for installation and removal. The asymmetrically acting vibration protection holds the nut tight in its position, guaranteeing an optimum and permanent seal.

ecolink â&#x20AC;&#x201C; a new dimension in connection technology.

96


Connection technology Sockets

Technical data: Operating voltage: without LED: 250 V AC / 300 V DC with LED: 10...36 V DC Nominal current: 3 A Protection: IP 65, IP 67 in locked condition with the matching counterpart. Tightening torque nut: 0.6...1 Nm (note the maximum value of the counterpart!) Ambient temperature: -25...70 °C, firmly laid 5...70 °C, moved Cable characteristics: conditionally suitable for drag chains Materials: Housing / moulded body: TPU Contact carrier: TPU Coupling nut: diecast zinc, nickel-plated Contacts: gold-plated Sealing ring: Viton Cable: PVC, 3 x 0.25 mm2, Ø 4.5 mm

Type

Description

LED

Order no. NEW

M12 sockets 2.0 m

EVS001

5.0 m

EVS002

10.0 m

EVS003

2.0 m

EVS004

5.0 m

EVS005

10.0 m

EVS006

2.0 m

EVS007

5.0 m

EVS008

10.0 m

EVS009

Dimensions Example EVS001 15,5

14

45

M12x1

Approvals: cRUus in preparation

Example EVS004 15,5

36,5

26,5

M12x1

14

Example EVS007 15,5

36,5 3 LED

14

INNOVATIONS

M12x1

26,5

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97


Connection technology

Small but effective â&#x20AC;&#x201C; M8 splitters with secure ecolink connection Compact low-profile M8 splitters for confined spaces O-ring protection by a mechanical end stop Perfect ingress resistance even when mounted without tools High-quality materials for permanent reliability Connection technology meets the M8 standard (EN 61076) Little space required due to lean and flat design

Small design â&#x20AC;&#x201C; maximum protection In particular where space is at a premium, e.g. in robotics, handling and assembly technology, most applications require special solutions. Here the new, lean and flat M8 splitter with the tried-and-tested safe ecolink technology is a convincing solution. Only high-quality materials, safe production processes and fault-free installation ensure high machine uptime in the long run. ecolink technology The new ecolink technology prevents incorrect mounting. An integrated mechanical end stop protects the O-ring from destruction. So, rapid and secure installation is possible without an expensive torque wrench.

ecolink â&#x20AC;&#x201C; a new dimension in connection technology.

98


Connection technology Splitter boxes

Applications: Factory automation, machine tools, hydraulics Technical data: Operating voltage: with LED 10...30 V DC Nominal current: total max. current rating 6 A max. 2 A per location with M12 connection total max. current rating 2 A max. 2 A per location Protection: cable connection IP 65, IP 67, IP 68 connector IP 65, IP 67 in locked condition with the matching counterpart. Tightening torque M8 connector: 0.3...0.6 Nm, adhere to the maximum value of the counterpart Ambient temperature: -25...80 °C Materials: Housing: PUR Contact carrier: PA Fitting: CuZn/ Ni Contacts: gold-plated Sealing ring: Viton Cable: PUR, halogen-free

Type

5 10 5 10

EBC048 EBC049 EBC051 EBC052

4 4 2 and 4 2 and 4

5 10 5 10

EBC054 EBC055 EBC056 EBC057

Splitter with M12 connection · LED · PNP 4

EBC050

2 and 4

EBC053

Signals on pin

Connection/ Cable [m]

Order no. NEW

Splitter with cable connection · LED · NPN

4,5 4,5

129,5 101

11

M8x1

4 4 2 and 4 2 and 4

5 10 5 10

EBC058 EBC059 EBC061 EBC062

4 4 2 and 4 2 and 4

5 10 5 10

EBC064 EBC065 EBC066 EBC067

Splitter with M12 connection · LED · NPN 4

INNOVATIONS

4,3

17

20

EBC060

Example EBC050

30 16

17

4,5

4,3

NEW

4 4 2 and 4 2 and 4

Example EBC066

30 16

Splitter with M16 connection · LED · NPN

57 22

11

Order no.

Splitter with cable connection · LED · PNP

Type

M8x1

2 and 4

EBC063

4,5

85,4

Connection/ Cable [m]

Splitter with M16 connection · LED · PNP

Dimensions

22

Signals on pin

23,7

M12x1

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99


Connection technology

Splitter with ecolink technology, the secure connection From factory automation to machine tool industry The mechanical end stop protects the O-ring from destruction Optimum sealing even when mounted without tools Connection technology meets the M12 standard (EN 61076) High-quality materials for a high plant uptime

Splitter with ecolink technology for demanding applications. Most applications require special solutions. Only highquality materials, assured production processes and faultless assembly lead to success in the long run. ecolink technology: The new ecolink technology prevents incorrect mounting. An integrated mechanical end stop protects the O-ring from destruction. So rapid and secure installation is possible without an expensive torque wrench.

ecolink â&#x20AC;&#x201C; a new dimension in connection technology.

100


Connection technology Splitter boxes

Applications: Factory automation, machine tools, hydraulics Technical data Operating voltage: without LED 30 V AC / DC with LED 10...30 V DC Nominal current: total max. current rating 12 A max. 4 A per location Protection rating: IP 65, IP 67, IP 68 in locked condition with the matching counterpart Tightening torque M12 connector: 0.6...1.5 Nm, Note the maximum value of the connector Ambient temperature: -25...80 °C, -5...60 °C for flexible cabling Cable characteristics: drag chain > 2 million cycles Bending radius for flexible use: min. 10 x cable diameter

Type

Dimensions 18

6

3

4

1

2

Example EBC017 Type

22

18

8

5

6

3

4

1

2

5

127

34

5

7

Example EBC024

73 27

4 4 4 4

– – • •

5 10 5 10

EBC013 EBC025 EBC015 EBC027

2 and 4 2 and 4 2 and 4 2 and 4

– – • •

5 10 5 10

EBC014 EBC026 EBC016 EBC028

4 4 4 4

– – • •

5 10 5 10

EBC017 EBC029 EBC019 EBC031

2 and 4 2 and 4 2 and 4 2 and 4

– – • •

5 10 5 10

EBC018 EBC030 EBC020 EBC032

4 4 4 4

– – • •

5 10 5 10

EBC021 EBC033 EBC023 EBC035

2 and 4 2 and 4 2 and 4 2 and 4

– – • •

5 10 5 10

EBC022 EBC034 EBC024 EBC036

Signals on contact

LED

Connection

Order no.

4 4 2 and 4 2 and 4

– • – •

M23 M23 M23 M23

EBC001 EBC002 EBC003 EBC004

4 4 2 and 4 2 und 4

– • – •

M23 M23 M23 M23

EBC005 EBC006 EBC007 EBC008

4 4 2 and 4 2 and 4

– • – •

M23 M23 M23 M23

EBC009 EBC010 EBC011 EBC012

M12x1

4,5

32,7

Order no.

33 39

22

For further technical data please go to: www.ifm.com 04.2013

101

INNOVATIONS

4,7

33 39

54

4,7

Connection/ Cable [m]

Splitter with M23 connection M12x1

4,5

32,7

100 73 27

5

5

LED

Splitter with cable connection

Materials: Housing: PA M12 connector: CuZn / Ni Contacts: gold-plated Sealing ring: Viton Cable: PUR, halogen-free

54

Signals on contact


www.ifm.com Information around the clock and around the globe in 23 languages on the internet.

• Information - product innovations - company news - exhibition info - locations - jobs • Documentation - data sheets - operating instructions - manuals - approvals - CAD data • Communication* - request for documents - recall service - live advice - newsletter

• Selection - interactive product selection aids - configuration tools - data sheet direct • Animation - virtual product animations - flash movies (video sequences) • Application - applications - product recommendations - calculation aids • Transaction* - e-shop processing - e-procurement catalogues

* Some offered information is available country-specific.

102


Convenient order processing via the e-shop** on the internet.

Secured authentication

Individual order history

Customer-related price indication

Convenient quick input form Simple order processing

Real time availability check Personal product favourites

Management of shipping addresses

Online parcel tracking

Confirmations by e-mail

** Already available in many countries.

103


Cert no. IMO-COC-027827

Visit our website: www.ifm.com

Overview ifm product range:

ifm electronic gmbh Friedrichstraße 1 45128 Essen Tel. +49 / 201 / 24 22-0 Fax +49 / 201 / 24 22-1200 E-mail info@ifm.com

Position sensors

Sensors for motion control

Industrial imaging

Safety technology

Process sensors

Industrial communication

Identification systems

Condition monitoring systems

Systems for mobile machines

Connection technology

Accessories

ifm article no. 78000318 · We reserve the right to make technical alterations without prior notice. · Printed in Germany on non-chlorine bleached paper. 10/13

Over 70 locations worldwide – at a glance at www.ifm.com


ifm innovations catalogue english 2013 2014