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November/December 2017

www.FluidPowerJournal.com

N! NEW COLUM

RESEARCH TO

WATCH PNEUCHAIR T UNVEILED AK WATER PAR

4 Quadrant Multi-Fluid r Pump/Moto 6 RESEARCH ON

P.

SMARRINTG Innovative Designs & Publishing • 3245 Freemansburg Avenue • Palmer, PA 18045-7118

MANUFACTU INK WITH IO -L

Nonprofit Organization US Postage PAID Bolingbrook, IL Permit #323


ASSEMBLY

BARLAP®

INSTALLATION

DISTRIBUTION

BARDKO®

The BARLAP® Flared Joint – standard ANSI and DIN flanges are available. Sizes 2" to 16" (60mm to 406mm). Pressures to 231 BAR (3400 PSI). Available in carbon steel and stainless steel.

BARCONN®

The BARDKO®Flared Joint – the system utilizes 24º DKO adapters. Standard sizes are available from ¾" 8 to 1½" (8mm to 38mm) tube. Pressures to 612 BAR (9000 PSI). Available in carbon steel and stainless steel.

The BARCONN® Flared Joint – available in SAE, ISO, ANSI and DIN, in sizes ½" to 10" (20mm to 273mm) pipe. Pressures to 420 BAR (6000 PSI). Available in carbon steel and stainless steel.

FROM CONCEPT TO COMMISSIONING –

We Supply, Install, Pressure Test and Flush our Hydraulic Piping Systems Contact Us For A Distributor Near You

(716) 824-1788  (905) 385-2257  info@barhydraulics.com

www.barhydraulics.com CIRCLE 337


Yates Industries has long had a reputation for excellence in the manufacturing of tie rod cylinders. They uphold that reputation when it comes to their state-ofthe-art cylinder configurator. Cylinder configuration isn’t just for engineers any more. That’s why Yates refers to it as the “people’s configurator.” And it’s more than just templates and plugging in dimensions. There’s even a new feature that allows for attaching accessories to the drawing. In the end, you get the specific tie rod cylinder you need. And it all starts with submitting your specifications with just six simple clicks. Just what you’d expect from Yates Industries; a third generation manufacturer of high performance cylinders with quick turn around times, quality support and the convenience of three locations.

Go to yatesind.com to try out our cylinder configurator today.

Yates Industries, Inc.

Yates Cylinders Alabama

Yates Cylinders Georgia

23050 Industrial Dr. E. St. Clair Shores, MI 48080 Phone: 586.778.7680 Fax: 586.778.6565 sales@yatesind.com

55 Refreshment Place Decatur, AL 35601 Phone: 256.351.8081 Fax: 256.351.8571 decatur@yatesind.com

7750 The Bluffs Austell, GA 30168 Phone: 678.355.2240 Fax: 678.355.2241 salesga@yatesind.com CIRCLE 306

www.yatesind.com/harsh


In This Issue

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N O V E M B E R / D E C E M B E R 2 0 17 • V O L U M E 2 4 • I S S U E 1 0

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18

6

Research to Watch:

4 QUADRANT MULTI-FLUID PUMP/MOTOR

8

2017 IFPS ANNUAL MEETING

30

Why We Need a Global Standard to Measure SHIFTING TIME

OF A CONTROL VALVE

36

The Compressed Air ENERGY

EQUATION

18

Pneuchair Unveiled at Water Park

A new waterproof motorized wheelchair that runs entirely on compressed air was unveiled at Morgan’s Wonderland in Texas. The chair is lightweight and quick to recharge, making it ideal for day-to-day mobility.

44

IO-Link: A Step Toward Smart Manufacturing

IO-Link is a cost-effective, simple-toimplement technology that is available now to manufacturers who want to step through the door to smart manufacturing.

DEPARTMENTS

4 NOTABLE WORDS

13 INDUSTRY NEWS

14 PROFESSIONAL

DEVELOPMENT

17 PRODUCT REVIEW

20 PRODUCT SPOTLIGHT

25 IFPS UPDATES

32 NFPA UPDATES

38 PEOPLE IN THE NEWS

39 FIGURE IT OUT

40 ECONOMIC REPORT

42 WEB MARKETPLACE

46 CLASSIFIEDS

PUBLISHER’S NOTE: The information provided in this publication is for informational purposes only. While all efforts have been taken to ensure the technical accuracy of the material enclosed, Fluid Power Journal is not responsible for the availability, accuracy, currency, or reliability of any information, statement, opinion, or advice contained in a third party’s material. Fluid Power Journal will not be liable for any loss or damage caused by reliance on information obtained in this publication.


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WORDS

Exploring the New Frontier of Underwater Mining and Construction BY RON BURG, MECHANICAL ENGINEER, MAHAN’S INC.

The new frontier of underwater mining is experiencing rapid technological development. Innovation has proven to be an important element in the underwater use of construction equipment. By leading the way in breakthroughs in robotics, the industry is seeing a new dawn. Add to this the possible implementations of new robotic innovations in future offshore green energy fields (including wind and wave), and the future seems bright for specialized underwater equipment.

The Key Attributes of Underwater Construction At present, the key attributes of underwater construction are its efficiency and its viability. Both of these depend solely on having the right mechanisms and the right submergible building tools to construct and maintain the infrastructure.

Underwater Robots The demand for construction robots with underwater capacities that can conduct building operations at depths between 500m to 2,500m below the sea level is set to rise. This strongly correlates with the development of new tools that push underwater-capable technology to the next frontier. The Korea Institute of Ocean Science & Technology (KIOST) in unison with the Korea Institute of Robot & Convergence (KIRO) has developed a prototype underwater robot meant for construction purposes. The Ministry of Oceans & Fisheries is planning to test the new robotic technology through 2019.

Where to Mine Until recently, the vast resources locked away on the ocean’s floor had been inaccessible to public and private ventures. With the decline of land-based sources, it stands to reason that the ocean floor is the next resource frontier. While current technologies have allowed mining and exploring at around 2,500 meters, the greatest gains may likely be found hidden in underwater ridges, seamounts and sediment at depths of up to 5,000 meters.

What Is Down There The ocean’s floors are believed to contain over 10 billion tons of polymetallic nodules that break down to roughly 30% manganese, 1.5% nickel, 1.5% copper and 0.3% cobalt. In addition, deposits are likely to contain smaller amounts of rare earth minerals used extensively in new technologies, such as wind turbines and hybrid cars. A recent

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XXXXXXXXXXXXXXXXXXXXXXX - Altec Industries, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ice resident X X X X X X X X X X X X XV XX X XPX X X X X XCXertification XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Timothy X X X X X X XWhite, X X X X XCFPAI/AJPP X X X X X X X X,XCFPS, X X X X CFPECS, X X X X X X XCFPMIH, X X X X X X CFPMMH, X X X X X X X XCFPMIP X X X X X,X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X CFPMT, X X X X X XCFPMM X X X X X X-XThe X X XBoeing X X X X X XCompany XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ice resident Public X X X X X X X X X X X X XV XX X XPX X X X X XM Xarketing X X X X X X&X X X X X XRXelations XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX -X HydraForce, X X X X X X X X X X X X X Scott X X X X XNagro, X X X X X CFPS XXXXX X X X X X X X X XInc. XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XV XX X X X X X X X X X X X X X X X X X X X X X X XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ice President Educational Foundation XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Thomas X X X X X X XBlansett, X X X X X X XCFPAI, X X X X XCFPS, X X X X CFPIHT, X X X X X XCFPCC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X DIRECTORS-AT-LARGE XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X John X X X X XA. XX X X X X X XJr., X XPE, XXX X X X XCFPS X X X X-XLamb X X X X XServices, X X X X X X XInc. XXXXXXXXXXXXXXXXXXXXXXXXXXXXX Bibaeff, CFPE, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX - Danfoss X X X X X X X X X X X X X Randy X X X X X XBobbitt, X X X X X XCFPHS XXXXXX X X X X X X XPower X X X X XSolutions XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Jeffrey X X X X X XHodges, X X X X X X XCFPAI/AJPP X X X X X X X X,XCFPMHM X X X X X X X-XAltec X X X X Industries, X X X X X X X X Inc. XXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X John X X X X XJuhasz, X X X X X XCFPECS, X X X X X X CFPS X X X X X- X X X X Fluid X X X X Systems, X X X X X X XInc. XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Kraft XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPMIH CFPMIP X X X X X X X X X X X X X Sam X X X X Kaye, X X X X XCFPS, X X X X CFPMT, X X X X X XCFPMM, XXXXXXX X X X X X XCFPMMH, XXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Services X X X X X X X X X X X X X Ensign X X X X X XEnergy XXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Lynn X X X X Nordquist, X X X X X X X X XCFPS X X X X- XSkarda XXXXXX X X X X X X X X Company XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Equipment XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Phoenix, CFPMHT, Open X X X X X X X X X X X X X Rocky XXXXXX XXXXXXX X X X X X XCFPMHM X X X X X X X X- X X X X X Loop X X X X XEnergy XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX , CFPHS, X X X X X X X X X X X X X Denis X X X X XPoirier, X X X X X XJr., X XCFPAI/AJPP XXXXXXXXX X X X X X XCFPCC, X X X X X XCFPIHM XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Eaton X X X X XCorporation X X X X X X X X X X-XHydraulics X X X X X X X XGroup XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Robert X X X X X XPost, X X X XCFPHS X X X X X-XBailey X X X X XHydraulics XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Shahin, X X X X X X X X X X X X X Mohaned XXXXXXXXX X X X X X XCFPS X X X X- XParker X X X X XHannifin XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Scott X X X X XSardina, X X X X X X XPE, X XCFPS, XXXXX X X X X-XWaterclock X X X X X X X X XEngineering XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPAI XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X HONORARY X X X X X X X X X XDIRECTORS XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X John X X X X XGroot XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Robert X X X X X XSheaf, X X X X XCFPAI/AJPP XXXXXXXXX X X X X XCFPS, X X X XCFPECS, X X X X X X XCFPMT, XXXXXX X X X X X, X X X X X X X X X X X X X X X X X X X X X , CFPE, CFPMIP XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X CFPMMH, X X X X X X X XCFPMIH, XXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPMM XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X IFPS X X X XSTAFF XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XE Xxecutive X X X X X XDXirector X X X X:X X X X X X XPollander, X X X X X X X XACA XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Donna XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XC X Xommunications XXXXXXXXXX XXXXX X X X X XKayser XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX MXanager : XAdele XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Sue X X X X X X X X X X X X XC X Xlient X X XDXata X XM X Xanager X X X X:X X X X XDyson XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XB Xusiness X X X X XDXevelopment X X X X X X XM X Xanager X X X X :X XPat X X XMaluso, X X X X X XCFPAI XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XA XX XXXXX X X X X:X Jeana X X X X X XHoffman XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ssistant DXirector XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX anager Apostle X X X X X X X X X X X X XC X Xertification X X X X X X XLXogistics X X X X XM XX X X X X:X Susan XXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XB Xookkeeper XXXXXXX X X X X XMcMahon XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX : XDiane XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X XA XX X X X X X X X XAXssistant X X X X :X X XXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX dministrative Beth Borodziuk XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Power the X X X X X X X X X X X X X Fluid XXXXX X X X X XJournal X X X X X X(ISSN# X X X X X X1073-7898) X X X X X X X X XisX X X X Xofficial X X X X X publication X X X X X X X X X Xof XXXXXXXXXXXXXXXXX X X X X X X X X X X X X X the X X X International X X X X X X X X X X XFluid X X X XPower X X X X XSociety X X X X X Xpublished X X X X X X X Xbi-monthly X X X X X X X X Xwith X X X four XXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX supplemental issues, including a Systems Integrator Directory, OffXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X Highway X X X X X X XSuppliers X X X X X X XDirectory, X X X X X X XTech XXXX X X X X X X and X X X XManufacturers X X X X X X X X X X XDirectory, XXXXXXXXXXXXXXXXXXXXXX Directory, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX &XPublishing, Inc., 3245 Avenue, X X X X X X X X X X X X X by X X Innovative X X X X X X X XDesigns XXXXXX XXXXXXXX XXX X X XFreemansburg XXXXXXXXXXX X X X X X Palmer, XXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X PA XXX X X X X X X X XAll X XRights X X X X XReserved. X X X X X X XReproduction X X X X X X X X X Xin XX X X X Xor X Xin XX X X Xof XX XXXXXXXXXXXXXXXXXX 18045-7118. whole part any XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX material in this publication is acceptable with credit. Publishers assume XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X no X X Xliability X X X X Xfor X Xany X X Xinformation XXXXXXXXX X X X X X X XWe X X Xreserve X X X X Xthe X X Xright XXXX X X X X X Xor XXXXXXXXXXXXXXXXX published. toXaccept XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX guarantee return X X X X X X X X X X X X X reject X X X X Xall X Xadvertising X X X X X X X X material X X X X X X Xand X X Xwill X X Xnot XXX X X X X X X X Xthe XXX X X X Xor X Xsafety XXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X of X Xunsolicited XXXXXXXXX X Xphotographs X X X X X X X X X Xor X Xmanuscripts. XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX art, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X XWWW.FLUIDPOWERJOURNAL.COM X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X•X XWWW.IFPS.ORG XXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX


Air Compressors

Clean Dry Air Improves Performance... Clean, Dry Compressed Air Starts with The Extractor/Dryer® Manufactured by LA-MAn Corporation

At present, the key attributes of underwater construction are its efficiency and its viability.

• Point of Use Compressed Air Filter to Improve and Extend Equipment Life • Removes Moisture and Contaminates to a 5-Micron Rating: Lower Micron Ratings are Available • Models with Flow Ranges of 15 SCFM to 500 SCFM Rated Up To 250psi are Standard • Differential Pressure Gauge Built in • Mounting Hardware Included for Easy Installation • Weep Drain is Standard; Float Drain or Electronic Drain Valves Optional

study released by geologists in Japan estimates that a 2.3 km2 (square) may contain enough rare earth minerals to supply global demand for more than one year.

Remotely Operated Vehicles (ROVs) While most deep-sea mining today occurs for mineral retrieval on the sea floor at shallow depths, deeper expeditions would require unmanned equipment that is able to analyze environmental factors on its own. Both traditional and underwater ROVs are used extensively in the initial construction of sub-sea development, as well as in the subsequent repair and maintenance of offshore structures. In mining, ROVs are employed to gather samples, which are further used for analysis, from the ocean floor. ROVs make use of hydraulics and remotely manned operations in infrastructure maintenance.

Conclusion The robot seeks to usher in new operational possibilities for underwater and offshore ventures capable of taking the future of underwater mining and construction to new heights. The new robotic technology presents a move towards an entirely automated system that can better understand where maintenance is needed and can provide greater flexibility in the sourcing of clean energy from places where it would otherwise be impossible to harness.

Ron Berg can be reached at mahansinc@gmail.com.

NOVEMBER/DECEMBER 2017

5

CIRCLE 308

Made Right! Made in the USA! CRS Service MPC Assemblies

Why mount your valves on the reservoir when you can mount them directly on your pump? Patented Modular Pump Control (MPC) Assemblies help streamline your system by combining pump, directional & relief control functions into a compact package. The Pump and Manifold are proudly machined, assembled, and tested in the USA. CRS has been Serving the Hydraulic Industry Since 1968!

CRS Service Inc Michigan, Ohio and Texas 800-521-2628 For more information, visit us at http://crsservice.com/products/ CIRCLE 309


RESEARCH

TO WATCH

This column will bring you the progress of the precompetitive research being conducted at member universities that are part of the CCEFP network. This research will help give insight into the future direction of fluid power.

The Center for Compact and Efficient Fluid Power (CCEFP) holds a monthly forum, highlighting research, workforce, and special topic presentations. CCEFP is a network of fluid-power-research laboratories, academic faculty, graduate and undergraduate students at nine universities. It is also a National Science Foundation Research Center. For more information on CCEFP, visit www.ccefp.org. Since 2014, the National Fluid Power Association (NFPA) Foundation has supported and is helping to expand the pre-competitive fluid-power-research activities of the CCEFP, dramatically increasing the number of institutions and students impacted by its research program. For more on NFPA, visit www. nfpa.com/aboutnfpa/ missionfocus.aspx.

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NOVEMBER/DECEMBER 2017

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4 Quadrant Multi-Fluid Pump/Motor The August 23rd CCEFP webinar, given by James Marschand, a graduate student at Purdue University (advisor Dr. John Lumkes), presented the current state of the NFPA-funded research on a 4 Quadrant Multi-Fluid Pump/Motor.

PROJECT PURPOSE

The overall purpose of this project is to develop a high-efficiency, mechanically controlled pump/ motor able to pump and motor each in a clockwise or counterclockwise rotation (four quadrant) and capable of pumping oil, water, and corrosive fluids. Since the internal losses scale with displacement, the pump/motor maintains high efficiency at low displacements relative to currently available units. The displacement can be controlled using simple mechanical motion and low forces, multiple fluids can be used (depends on piston sealing gap configuration), and the mechanically based fluid-control system is adaptable to radial, in-line, and axial pump/ motor configurations. Results of the project were presented for a proof-of-concept 3-piston in-line pump using a mechanical cam profile to vary displacement.

PROJECT PROGRESS

The project shows that the design offers better efficiency and controllability over conventional pumps and motors. The project has built upon existing technology and research by working toward a novel mechanical control for digital pumps and motors in pursuit of making this technology approach more feasible. The prototype pump mechanism has been tested on an existing digital pump/motor test stand, which has provided proof of efficiency and controllability and established proof of concept for mechanical actuation. Researchers have also worked toward selecting the radial piston donor pump for further investigation.

PROJECT NEXT STEPS

The project will be further refined by simulating an in-line 3-piston pump, comparing actual to experimental results to validate simulation techniques, and developing an optimal pump design.


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2017 IFPS ANNUAL MEETING 2

The 2017 Annual Meeting held in Indianapolis, Indiana was bursting at the seams with a record-breaking crowd. The 2018 Board of Director nominee slate was officially voted in during the annual dinner. These officers and directors will take their positions January 1, 2018. Optional tours of Horner Industries, The Great Escape Room, and the Indianapolis Raceway Museum were a nice addition to the many committee meetings at which each Committee chair reported on his/her committee’s activities and its key strategic initiative plans. During the annual dinner, teams of four tried to stack cups, using strings and rubber bands­—a great team building activity. The IFPS 2018 Spring Meeting will take place from February 26 to March 2, 2018 at the Embassy Suites Albuquerque Hotel in Albuquerque, New Mexico.

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1. 2017 Board of Directors 2. Dean Houdeshell, 2018 President 3. Dean Houdeshell and Rich Bullers, 2017 President 4. Rich Bullers and John Juhasz 5. Bill Jordan and Rich Bullers 6. (Sitting from left) Donna Pollander, Jan and Rich Bullers, Scott Nagro, Bill Jordan (Standing from left) Dean Houdeshell, Adele Kayser, Marti Wendel 7. Full house at the Annual Meeting

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8. Lisa DeBenedetto, Adele Kayser, Donna Pollander, Dean Houdeshell, George Beniek, Marti Wendel, Pat Maluso, Robert Post 9. Paul Prass and Mohaned Shahin 10. Rocky Phoenix, Brandon Gustafson, Jerry Irving 11. Joey Biondo, Joseph Snider, Liz Rehfus, David Raymond, Bill Jordan, Ed Rybarczyk, Joey Clemmons, Rance Herren 12. Jim O’Halek, Tim White, John Juhasz, Scott Sardina, John Bibaeff, Jeff Kenney, Randy Bobbitt, Sam Kaye 13. Ken Dulinski, Jan and Rich Bullers, Sam Skelton 14. George Beniek, Marti Wendel, Pat Maluso, Robert Post 15. Paul Prass, Mohaned Shahin, Scott Nagro, Brad Whalen, Ken Dulinski, Jan and Rich Bullers, Sam Skelton 16. Brandon Gustafson, Bob McKinney, Jerry Irving, Denis Poirier, Randy Smith, Tom Blansett, Rocky Phoenix

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17. Tour of the Indianapolis Museum and Raceway 18. Donna Pollander and her pit crew 19. Chauntelle Baughman and Donna Pollander 20. Tour of Horner Industries: Sam Skelton, Carrie Tatman Schwartz, Stephanie Scaccianoce, Robert Post, Rocky Phoenix, Rich Bullers, Donna Pollander, Randy Smith, Scott Sardina, Lisa DeBenedetto, Joey Biondo, Jeff Kenney, George Beniek, David Raymond, and Terry Thorne 21 & 22. Indianapolis Museum and Raceway 23 & 24. Outing – The Escape Room: Team Booyah! – Tim White, Ed Rybarczyk, Carrie Tatman Schwartz, Stephanie Scaccianoce, Marti Wendel, Jim O’Halek, Paul Prass. Team Not Quite! – Lisa DeBenedetto, Robert Post, Tom Blansett, Dean Houdeshell, Pat Maluso, Donna Pollander, John Bibaeff, Randy Smith, Randy Bobbitt, John Juhasz 25. Terry Thorne, Horner Industries

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I N D U S T RY

NEWS Bosch Rexroth Celebrates 50 Years in the United States 2017 marks Bosch Rexroth’s 50th year of continuous operation in the United States. Starting in 1967 with a small office in Easton, Pennsylvania and a handful of associates, Rexroth grew quickly enough to build a hydraulics manufacturing facility 7 years later, the cornerstone of the company’s current manufacturing campus in Bethlehem, PA at 2315 City Line Road.

Rexroth expanded globally, and its operations continued to grow in the United States. Rexroth became known as “The Drive & Control Company.” Under this title, Rexroth offered a full range of technologies for driving and controlling motion in applications large and small. Technologies included electric drives and controls, mobile and industrial

hydraulics, linear motion technologies and pneumatics. The company’s 2001 acquisition by Robert Bosch GmbH resulted in the name Bosch Rexroth, and expanded the product offerings to include assembly technologies such as conveyors, tightening systems and aluminum structural framing.

www.boschrexroth.com

Digital Pressure Gauges from KELLER

MP FILTRI INVESTS IN RESEARCH AND TESTING LABORATORY MP Filtri, a company specializing in hydraulic filtering, recently invested 2.5 million euros in building a 1200 sq m laboratory for researching and testing its global-market products in extreme conditions. As a result of a recent agreement with Milan Polytechnic, through the Piacenza Territorial Pole, new return-line filter prototypes have been developed and used as safety and work filters with the aim of protecting pumps and hydraulic circuits from fluid contaminants, in conformity with international ISO 4406 standards. In 2017, the company presented the MPFX and MPTX series. In addition, return-line filters are also available in MPH/MPI and FRI versions, the latter also usable as a line filter for forced-lubrication circuits or in off-line systems. These four solutions, collectively known as My Clean, feature an exclusive filtering element and container profile with dedicated seal. My Clean solutions can be used for all mobile applications, especially for the ship-building, agricultural and heavy earthmoving machinery sectors.

5 kHz peak measurement rate Pressure ranges up to 30,000 PSI available Integral data logger for leak testing Optional bluetooth connectivity Rechargeable batter y power supply

Keller manufac tures high qualit y level and pressure instrumentation built to provide year s of low- maintenance, worr y free operation for hydraulic and pneumatic professionals who need to monitor and control motion pro cesses where durable, reliable, and ac curate measurements are critic al.

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PROFESSIONAL

DEVELOPMENT

Avoid Leadership Pitfalls: DIRECTION VS. SPEED By Elizabeth McCormick

Have you ever had a day where your wheels spin a bit slower? Have you noticed your team not putting the usual miles in at the office? Could it be burnout? The need for a vacation? Or is there something more underlying the malaise? Many have experienced a much bigger drag on resources by giving the orders for your team to take off flying at full speed, only to find out later that the course was in the opposite direction of your desired goal.

Then, there are other times when a project is well underway and everything seems aligned properly, but there’s just no lift. The wheels just won’t leave the ground. Although tasks are getting completed and checked off the list, there’s no altitude allowing the project to accelerate. What’s happening? When started with a laser-focused goal in mind, the direction can change quickly if the proper guardrails and benchmarks aren’t set in place to keep everyone on target.

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There’s a world of advice on staying productive, but those activities don’t mean anything if your coordinates are off, and that may be one of the biggest wastes of time (not to mention energy drains) you and your organization could experience. Here are five tips to assure your leadership and team directives match the end result you envision.

‘flight crew’ and their strengths. Don’t randomly dole out tasks; be strategic in aligning tasks with specific gifts and skills, allowing team members to take ownership of their part of the project.

4. OWN YOUR RESULTS

1. KNOW YOUR DESTINATION When you begin with the end in mind, you have a distinctive vision of your desired direction and destination before instructing your team to launch. It doesn’t matter how big or small your project is - if the direction, intention, or desired outcome isn’t clear, it will be tough to fly your team to the dream. Assume nothing, clarify everything, and have it in writing. If some aspect is open to interpretation, close that loophole up, or better yet, ask your team to contribute to the ownership of the project by being open to their quest for clarity.

As a leader, it’s your attitude, stamina, direction, commitment to the project, and work ethic that establishes the environment and culture of your team, as well as the success of your project

at hand. If you are unclear of your destination, you can be sure your team will have a tough time understanding the purpose of the project and the directions you are trying to communicate. One of the biggest reasons people drift, get distracted, and are taken off task, is that the purpose for their task isn’t strong enough to keep them engaged. If this is happening, recognize it, take some time to clarify your purpose and your destination, and then let your team know you wish to communicate better as you share your vision more clearly and effectively with everyone involved.

Rock n’ Roll Don’t Let Contaminated Hydraulic and Lubrication Fluids Inhibit Your Equipment’s Performance

2. ENGAGE YOUR TEAM Once you have communicated the objectives to your team, start by having team members re-state the goals and desired outcomes in their own words. Confirm and clarify often. This quite naturally highlights any variance between intention and perception. You can also use this opportunity to start fleshing out the project, brainstorming with the team, and adding detail to the project. This type of activity will help jumpstart the comradery as your team begins working together as a team toward a common goal. This will also enhance the collaboration necessary to ensure proper communication can take place from beginning to end.

Hydraulic filtration and contamination monitoring solutions Eaton’s filtration technology takes on the biggest challenges in the construction industry–high pressures, huge loads, and extreme conditions. With filter systems that can handle up to 1000 gpm and pressure at more than 6000 psi, Eaton filters don’t miss a beat. Wherever hydraulic or lubrication fluids are used, Eaton has a solution for measuring, analyzing, filtering, and monitoring their condition so your equipment can perform better and require less maintenance.

3. PLAN YOUR WORK, WORK YOUR PLAN Once everyone is on board and the team is headed in the right direction, be sure you have established the proper safety devices, benchmarks, and signposts for you and your team, so that if there is any drifting off course, it will be recognized and realigned quickly without much time or effort wasted. Ensure that work is broken down into manageable, measurable, short-term goals to aid in motivation and increase productivity. Work organized into logical segments also aids focus and self-management of direction. Complex projects lend themselves to digressions and diversions. Spelling out where you should be and when keeps efforts centered on the essential goals originally intended. Another way to encourage motivation and productivity is to take the time to get to know your

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Sometimes the best of plans just don’t have the results intended. It happens. Maybe it was due to misinformation, miscommunication, not enough research, too many agendas, a drastic change in the economy, or an unexpected shift in trends to name just a few of the ever-changing facets of being a leader in business. Regardless of why it happened, own the results. Empower your team to help you assess what went wrong, develop the proper benchmarks and guardrails to prevent that from happening again, and then map out a new flight plan to a better destination.

5. COLLABORATE - SHARE YOUR PROGRESS For most people in corporate positions, there’s (hopefully) an effective boss who helps ensure there are proper reports on progress, with the responsibility to follow up. What happens,

though, when you’re the boss? Who does your project most effect, and who needs to know about the progress of your company, your goals, and your overall destination – your stakeholders? Your staff? Your clients? Other departments? Regardless of who your project affects most, it is important to communicate, collaborate, and share your progress. Your strategic plan very well could be a thing of beauty, worthy of a business textbook. The marketing department, however, may have new information that invalidates an initial premise or puts your data out of date. Informing them only at completion risks the success of your entire project. Or, your biggest clients may be ready to sell their business and retire, which now means your project underfunded. Include progress updates to those who your plans will impact, so that changes can be incorporated along the way. Sure, detours are inconvenient, but navigating them minimizes backtracking and maximizes the effectiveness of your efforts.

LEADERSHIP ON COURSE AND AT FULL SPEED With the direction of your project embedded in the planning and with contingencies made for changing conditions, you’ll soon see that the extra work in project planning serves productivity. When the runway is clear, your direction is plotted, and your flight plan is filed, you and your team can attain top speeds as you soar to success.

ABOUT THE AUTHOR Elizabeth McCormick is a Keynote Speaker specializing in Leadership, Sales and Safety presentations. She was recently named #4 on the list of Leadership Experts to Follow Online. A former US Army Black Hawk Pilot, and author of “The P.I.L.O.T. Method; the 5 Elemental Truths to Leading Yourself in Life;” Elizabeth teaches instantly applicable strategies to boost your employees’ confidence in their own leadership abilities. For more information, please visit: www.YourInspirationalSpeaker.com.

www.coaxvalves.com 215.757.3725 - info@coaxvalves.com

co-ax valves inc.

HIGH PERFORMANCE COAXIAL VALVES

The co-ax valve is manufactured to your specific requirements offering the following features and benefits which translate into greater durability, repeatability, precision and performance. • Pressure Balanced • Fast Actuaaon • High Cycle Life • Compact Size • Bubble-Tight Shutoff • Emission Free (Direct Accng) • LLow Current Consumppon • Temperature Range up to 400° F

VISIT OUR BOOTH #10440 AT THE POWERRGEN IN LAS VEGAS DECEMBER 557. CIRCLE 317

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PRODUCT

REVIEWS Custom Industrial Control Handles, Pendants, Joysticks and Switches

Clippard’s newest DVP series proportional solenoid valves are precision-built 2-way control valves, utilizing a patented valving principle. They are designed as the next generation of the original EV line of Clippard “Mouse” valves and are suitable for many applications across numerous industries. The DVP series valve provides air or gas flow control and varies the output flow based on the current input to the solenoid. The valve may be controlled using DC current, open or closed-loop control, and even Pulse Width Modulation (PWM).

www.clippard.com

Manufactured To Your Specific Requirements

8901-D Flex-Core

Clippard High Flow Proportional Electronic Valves ● ● ● ● ● ● ● ●

Ohio – Clippard’s newest DVP series proportional solenoid valves are precision-built 2-way es, utilizing a unique, patented valving principle. This powerful series was designed as the tion of the well-known and trusted original EV line of Clippard “Mouse” valves. With a life of n cycles, a solid, compact design, and extremely high flow rates, these valves are suitable for ations across numerous industries.

MINIATURE 10-32 COMPRESSION FITTING FOR USE WITH 1/32" OD TUBING

The Beswick MCB-32 is designed ies valve provides air or gas flow control, and varies the output flow based on the current with a two-piece ferrule and a 10-32 solenoid. The consistent gain of this valve high degree of control. UNF thread along with the provides Beswick a cap-

13 Grip Styles 10 Pendant Styles 4 Joystick Styles Large Switch Variety Control Boxes Wireless Controls CANbus Options USB Interfaces

tured o-ring face seal. The Beswick cap-

ty and overall value are the main features of the DVP series. The valve may be controlled tured o-ring face seal provides a leak-tight rrent, open or closed-loop control, and even PWM (Pulse Width Modulation) to cover a large connection between the 10-32 UNF thread and the mating component. Typical tubing plications

choices include 1/32 inch OD stainless steel and PEEK tubing. standard for leak-free operation The MCB-32 is manufactured in cor0,000,000 cycles rosion-resistant 303 stainless steel. The MCB-32 can be used in applications that y low hysteresis require low dead-volume and leak-tight onse time connections void of contaminates. The ws in small, sleek design MCB-32 is rated to withstand working pressures of up to 3,000 psig (207 bar). rise/low power

www.beswick.com ainless steel “Spider” flat armature spring

Manufactured To Your Specific Requirements

QUADRATURE ENCODER CAPABILITY ADDED TO NEW RMC200 ELECTRO-HYDRAULIC MOTION CONTROLLERS

● ● ● ● ●

www.deltamotion.com

JS-H100

Pro-H50-TW

Joystick w/Ball Knob

###

Hall Effect Controls

ThumbWheels

Delta Computer Systems, Inc. announced its new Quadrature nformation about these valves or any of Clippard’s 5,000 other pneumatic encoder input module (Q4) for the services, call 513-521-4261 or visit www.clippard.com. RMC200 motion controller. Each Q4 module has four incremental quadrature encoder input channels (A, B and Z) supClippard Instrument Laboratory, Inc. 7390 Colerain Avenue Cincinnati, Ohio 45239porting RS-422, HTL, or TTL. Each input channel also has home and registration 513-521-4261 | 877-245-6247 inputs with 5V or 24V signal levels and www.clippard.com LEDs indicating encoder faults and the state of the home and registration inputs.

Fast Deliveries One-Off Prototypes OEM Discounts US Craftsmanship Demos and Show Display Available

Standard Output 0.50v- 2.5v- 4.5v

1.800.621.8754 WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

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Clippard High Flow Proportional Electronic Valves

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MADE IN THE USA SINCE

1982


PNEUCHAIR

UNVEILED AT WATER PARK

A

new waterproof motorized wheelchair that runs entirely on compressed air was unveiled April 7 at Morgan’s Wonderland, a 25-acre theme park in San Antonio, Texas. The park was built specifically for individuals with disabilities, and 10 of these chairs are available to patrons at the venue’s new splash park, Morgan’s Inspiration Island. Designed, developed and constructed at the University of Pittsburgh Human Engineering Research Laboratories (HERL), the patent-pending PneuChair uses high-pressured air as an energy source, instead of heavy batteries and electronics. The chair weighs about 120 pounds overall and

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takes just 10 minutes to recharge, compared to eight hours to charge an electric mobility device. HERL, which is a joint effort between Pitt and the U.S. Department of Veterans Affairs, was already working on a prototype of the PneuChair when it heard from representatives from Sports Outdoor and Recreation (SOAR), a nonprofit organization established by The Gordon Hartman Family Foundation of San Antonio to oversee Morgan’s Wonderland. They asked HERL for help in developing powered mobility for the new splash park. Brandon Daveler is a Pitt graduate-student researcher and the lead mechanical design

engineer on the project. “The PneuChair uses a simpler design without a lot of electronics and software,” he says. “If something goes wrong, many of the components can be purchased at your local hardware store.” The maximum distance on one fully charged tank is around three miles, about a third of the distance an electric chair can travel before it needs to be recharged. Pitt and SOAR are looking to establish a long-term licensing agreement wherein the PneuChair could be used in a variety of markets — personal care homes, shopping venues, grocery stores or airports.

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG


EXPERTS IN HIGH PRESSURE TESTING

Mobile - Portable

ABOUT MORGAN’S WONDERLAND Morgan’s Wonderland is one of many initiatives of The Gordon Hartman Family Foundation to promote inclusion and to help those with special needs. Now in its eighth season, the park is free for those with special needs. For more information on Morgan’s Wonderland, visit www.morganswonderland.com.

MOBILE

PORTABLE

• Hydrostatic Pressure Testing • Bolt Tensioning & Nut Torqueing • Chemical Injection • Charging of N2 Accumulators • Leak Testing

• Clamping • Valve Actuation • Calibration • Gas Transfer • Coolant Injection

Hy

The Human Engineering Research Laboratories (HERL) is a collaboration among the University of Pittsburgh, the VA Pittsburgh Healthcare System, and UPMC Health System. HERL is dedicated to wheelchair and mobility research, specifically by improving the mobility and function of veterans and others with disabilities through advanced engineering in clinical research and medical rehabilitation. For more information on HERL, visit www.herl.pitt.edu.

HY drauli c DR AU s Inter LIC n S o ationa l, I r PN EU nc. MA TIC S

HII

ABOUT HERL

ABOUT THE GORDON HARTMAN FAMILY FOUNDATION The Gordon Hartman Family Foundation was established in 2005 to help San Antonio, Texas, area agencies assist families who care for loved ones with cognitive and physical special needs, with a particular focus on serving children’s needs. For more information on the Gordon Hartman Family Foundation, visit www.gordonhartman.com.

HYD-4404

9201 Independence Ave., Chatsworth, CA 91311 USA (Phone) 818.407.3400 | (Fax) 818.407.3428 www.hiigroup.com

Made in the USA

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We Make Valve Automation Easy!

Automated Valves from Stock Built, Tested, Shipped - Same Day

Compact On/Off Valves

High-Cycle Ball Valves

For Lower Pressure Water, Oil, Gas, and Steam OEM’s, integrators, and factories all over the world are turning to Assured Automation’s compact on/off valves and high-cycle ball valves to improve machine reliability and increase productivity.

See the complete range of valves at:

/FPJ

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PRODUCT SPOTLIGHT

FLOW CONTROL SOLUTIONS, VALVES, & DATA ACQUISITION SYSTEMS Special Ad Section

Introducing—9S Series Investment Cast Swivels The "9S" Series swivels represent one of the most complete range of sizes and configurations available to industry. This series has been redesigned to incorporate a one piece barrel arrangement thus eliminating the need for braze joints. These swivels are pressure balanced with operating pressures up to 5,000 psi. All configurations are designed with a 4:1 Safety Factor and include RoHS compliant zinc plating. P.O. Box 6479 • Fort Worth, TX 76115 V. 817/923-1965 • www.hydraulicsinc.com

Yuken Directional Valves for the Mobile Industry Yuken solenoid operated directional valves come in a wide range of models, so you are able to choose the valve that optimally suits your application. • Deutsch Connector • Nickel Plated • High pressure (up to 5,000 psi) • High flow (up to 21 gpm) • 4/3 and 4/2 way direction control • 5-chamber housing • Wet pin AC or DC solenoids.

Yuken – Master Distributor:

ALA Industries Limited Tel. (877) 419-8536, www.yuken-usa.com CIRCLE 351

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YOULI Hydraulic Directional Control Valves Direct Acting Electric Solenoids...now available: Youli directional control valves, rated to 4600psi, monoblock or sectional styles, are now available from stock in Corpus Christi, with electric direct acting solenoids on the MB-4 series, rated to 10GPM. Pneumatic operators are also available on all Youli valves, and also kept in stock. Youli quality is based on 25 years of industrial hydraulic valve manufacturing for the machine tool business in Taiwan. A quality product line with a major commitment to inventory in Corpus Christi, Texas, and offered at competitive prices is making our reputation grow.

Youli-America, a Division of RanFam, LLC Proudly sold through distribution. Please call to be referred. Contact the company at 1-888-330-8041 or email to service@youli-america.com View basic specifications at www.youli-america.com

Intelligent Transmitter with Digital Display The Keller LEO 3 combines a digital pressure transmitter and local display into a single compact housing. This externally powered instrument provides a local display and 4…20mA output for connection to PLC’s, process meters, and SCADA systems. It is available in pressure ranges up to 15,000 psi and your choice of ¼” NPT or G1/4” pressure connections.

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Keller America Inc 877-253-5537 www.kelleramerica.com sales@kelleramerica.com CIRCLE 353

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Custom Manufacturing Solutions Since 1978, Hydrauliques Continental has provided expert service in manufacturing, repair, reconditioning and distribution. We manufacture splined shafts and bushings, FORTE™ couplings, and custom made parts. We repair hydraulic pumps, motors, and valves. We are fully qualified and equipped to effectively recondition barrels, spools, rings, rotors, and vane sets. We carry over 10,000 items brands for which we are authorized distributors.

Hydrauliques Continental Hydraulics Inc.

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Genuine Donaldson Internormen-Eaton Velcon-Parker We're hydraulic filter experts. We've been doing it for over 30 years. We're very competitive and happy to serve your needs. If you need hydraulic filter application help, we know the right questions, and we can give you the right answers.

J/T Hydraulics & Service Co. Inc. 1601 W. 25th Street • Houston, TX 77008 Local: 713-984-9727 • Toll Free: 800-591-8280 Fax: 713-861-2250 • www.jthydraulics.com • CIRCLE 354

11385 boul. Marc-Aurèle-Fortin, Montréal, Québec, H1E 3C6, CANADA Phone: 1.800.226.1601 • 514.648.1601 Web: continentalhydraulics.ca

Stops Leaking Hydraulic Lines Save Time • Save Money • Save Labor • Save Oil • • • • • • • • •

No tools required, one hand installation No expensive hardware needed No more rags stuffed into hoses No more messy plastic caps The ultimate contamination control tool Eliminate hydraulic oil spills & clean up Quick installation & ease of usage Safe for personnel & environment Industry acclaimed

FlangeLock™ Contact Mike Pearl at 914-980-8890 or email mike@flangelock.com • www.flangelock.com CIRCLE 356

Guided Disc Check Valves- Slip-In Type

Sealing & Flow Control for Fluid Power With over 3 billion parts installed and failure rates less than 1 PPM, SFC KOENIG is recognized for excellence in sealing and flow control. We offer: • expander plugs, flow restrictors and check valves • engineering support • the easiest method of sealing drilled holes, with faster installation and fewer errors. More at www.sfckoenig.com. CIRCLE 357

Inserta® IGS (steel) Check Valves, Guided Disc, Slip-In Type, may be considered as an alternative to standard Inserta® ICS Thread-In Type valves for more demanding applications, in select sizes. These valves are compatible with standard ICS cavities, and standard ICF and ICFS flanged valve bodies. The guided disc design (patent pending) affords improved longevity in applications prone to turbulence, as well as in higher cycling and higher flow applications. Given their larger flow areas compared with standard cartridge valves, these may also be considered for 90 degree, side ported flow applications where lower pressure drops are desired. No special cavity form tooling is required. The valve components are steel. The valve discs and seats are hardened and flat lapped for positive fluid shut off. The valves are rated for maximum working pressures up to 6000 psi.

Inserta® Products Blue Bell, Pennsylvania USA • www.inserta.com • WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

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PRODUCT SPOTLIGHT

Special Ad Section

Servo Valve Specialist/Distributor Wanted K+S Services Inc. Quality Repair of Manufacturing Equipment is looking for a Servo Valve Specialist/ Distributor. K+S Services is the only authorized STAR distributor and repair center in the USA. Star designs and manufacturers high quality electro-hydraulic servo valves and associated equipment, which are used in a wide variety of market sectors.

For more information please visit www.k-and-s.com. CIRCLE 359

SC Hydraulics Newest Addition L6-40 High Volume Pump • • • • •

Pressures up to 5,000 psi with 125 psi air drive Flows over 4 GPM at no pressure and 3 GPM at 1,000 psi. with 140 scfm air drive All wetted parts stainless steel Compatible with most fluids Air operated No electricity needed • Dimensionally interchangeable with most competitive model pumps

SC Hydraulic Engineering Corporation

FluiDyne Fluid Power Stocks Directional Control Valves FluiDyne’s directional control valves interchange with Vickers, Rexroth, Parker and all NFPA style valves in the D03-D08 mountings. They are available in 3 way, 4 way, 2 & 3 positions, various spool configurations, AC or DC voltages, with rectified coils and DIN or wired housing connection. Call or email us today for a quote! Our fast turnaround keeps us a leader in the industry.

586.296.7200 • sales@fluidynefp.com www.fluidynefp.com

714-257-4800 • info@schydraulic.com • www.SCHydraulic.com

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CTI-TW Thumbwheel The CTI-TW Hall Effect Thumbwheel utilizes sealed Non-contacting Hall effect sensors in a polyamide nylon housing. This small and ruggedized thumbwheel is ideally suited for tight clearances in compact control grips and panels. Resistant to vibration, shock, and extremes of temperatures typically found in mobile machine environments. The CTI-TW Hall Effect Thumbwheel offers maintenance free reliable long term use. This thumbwheel is available in three mechanical configurations: Spring Return to Center, Spring Return to Side and Friction Hold. These configurations are available in three electrical output styles: 0.5 to 4.5Vdc, 1.0 to 5.0 Vdc and 0.0-5.0 Vdc signal outputs.

Cyber-Tech, Inc. 1.800.621.8754 www.cyber-tech.net

Now Available! Full MTRs and Lot Traceability

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MAIN Manufacturing Products, Inc. now offers full MTRs and lot traceability on all common flanges. Carbon, stainless, and copper-nickel alloy are available. If not part of our 7000+ in-stock products, MAIN can manufacture and ship quickly- (4-5 days) is common from our US facility.

MAIN Manufacturing Products, Inc. Phone: (800) 521.7918 E-mail: info@mainmfg.com CIRCLE 363

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Double Pumps • “AA” Flange, 1DG Series • “A” Flange, 2DG Series • “B” Flange, 3DG Series

Ball Valve Assemblies Adaconn® Flange Adapters may be used with Inserta® Flange Type, 2-Port Ball Valves to create a custom male threaded in-line ball valve assembly. Adapters with SAE J1926 O-ring stud, SAE J514 37º, SAE J1453 ORS, and NPTF male ends are available from stock. These may be mixed as required for a particular application. For example, a ball valve assembly may be created with one SAE J1926 male end, and one SAE J514 male end. This may be connected to an SAE J1926 female port on a manifold, cylinder, or other component, and present the male threaded J514 end for a hose connection. A technical bulletin featuring these assemblies is available in the Tech Library of the website.

Adaconn® + Inserta® Blue Bell, PA www.adaconn.com • www.inserta.com •

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New from Honor Gear Pumps. Now available from Corpus Christi inventory. "B" flange group 3, and "A" flange group 2, and "AA" flange group 1 double pumps are now available from the factory warehouse. Standard group 3 models come with 7/8-13 tooth spline shaft and are available from 52cc on the front pump down to as small as 5cc on the rear. Standard group 2 models come with either the 5/8-9 tooth spline or 5/8" keyed shaft, in displacements from 22cc on the front to 5cc on the rear. Standard group 1 models come with a 1/2" keyed shaft, in displacements from 9cc on the front to 1cc on the rear. Subject to center section displacements being 5cc, or 7cc, or 9cc, or 11cc, triple pumps are also available in the group 2 size pump frame. Aluminum bodies with cast iron covers are standard heavy duty construction for all Honor single and double gear pumps.

Honor Gear Pumps Corp. Proudly sold through distribution. Please call to be referred. 222 S. Navigation Blvd. • Corpus Christi, TX 78405 Toll free: 800-984-9727 • Local: 713-984-8144 • Fax: 713-461-9631 Email: service@honorpumps.com • Web: www.honorpumps.com CIRCLE 365

BARCONN® Non-Welded Hydraulic Field Piping System The BARCONN® Flared Joint – available in SAE, ISO, ANSI and DIN, in sizes ½" to 10" (20mm to 273mm) pipe. Pressures to 420 BAR (6000 PSI). Available in carbon steel and stainless steel.

FM Approved Thermal Shut Down Device In the event of a fire the FireChek® blocks the air flow and exhausts the downstream air line. FireChek® can be used on actuators, pilot valves or any pneumatic device that needs to exhaust in the event of a fire. FireChek is field testable and resettable; available in 135, 150 and 165° actuation temperatures.

assuredautomation.com/firechek/index.php CIRCLE 366

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

Benefits include: • Proven leak-free piping systems • Overall cost savings • Portable and low maintenance tooling • No welding means time savings and no hot work permits • No acid cleaning, reducing installation time and cost

CONTACT US to showcase your products and services in the Product Spotlight. This special section is featured in the six bimonthly issues and is a highprofile area offering product-specific advertising. Visit www. fluidpowerjournal.com for more information or to view our media guide.

Call For A Distributor Near You.

Buffalo, NY (716) 824-1788 • (905) 385-2257 info@barhydraulics.com www.barhydraulics.com CIRCLE 367

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PRODUCT SPOTLIGHT

Special Ad Section

Eaton’s Hydraulic and Lubrication High Pressure Oil Filters Eaton’s simplex and duplex high pressure filters are suitable for working pressures higher than 2,320 PSI and protect downstream components from contamination levels beyond recommended cleanliness targets. • Now top-selling housings in stock for fast-track shipping • Ships in 2 weeks from date of order entry

EATON www.eaton.com/filtration CIRCLE 368

D03, D05, D07, D08, D10 Valves and Circuit Stack Modulars Power Valve U.S.A. represents, as factory warehouse and sales office, a Taiwan manufacturer of D03, D05, D07, D08, and D10 valves, and modular circuit stack valves. With inventory in the Corpus Christi warehouse, all products are competitively priced, and machine tool quality. In fact the parent company, Tai Huei Oil Industry Co., Ltd. has been selling valves for over 25 years to the machine tool industry in Taiwan. All standard AC and DC voltages are available, and all standard spool configurations are in stock. Special spools are available. Pressures to 5000psi and flows from 16GPM (D03) to 211GPM (D10) are standard. With inventory on the shelf and very competitive pricing, we invite your inquiry.

Power Valve U.S.A. Proudly sold through distribution. Please call to be referred. 222 S. Navigation Blvd. • Corpus Christi, TX 78405 Contact the company at 713-869-1064 or e-mail to service@powervalveusa.com. View basic specifications at www.powervalveusa.com CIRCLE 369

Go ahead. Push me. Ordinary heavy duty not heavy enough? Choose Yates Heavy-Duty Mill Cylinders for: • Induction-Hardened, Chrome-Plated Rods • Heavy Wall Tubing • Replaceable Glands & Retainer Rings • High-Load Piston Design Think indestructible and call Yates. www.yatesind.com

Corporate 586.778.7680

Alabama 256.351.8081

Problem = Fitting Conversion Solution = Transition Fittings The transition fittings transition from inch tube to a metric thread or a metric tube to an inch thread. They do not have universal threads; they will be the full standard threads. The different styles are easily distinguished from each other; the R (BSPT) has a white thread sealant, the G (BSPP) has an O-Ring and the NPT has a gray thread sealant. • Working Pressure 150 PSI • Temperature range 32° - 140° F • Body material is PBT with NBR seals • 28" Hg (99% Vacuum) Our Metric Products Catalog and Price List is available online. Request a quote for the composite transition push-in fittings you need online today, or contact Polyconn for further information.

CONTACT US to showcase your products and services in the Product Spotlight. This special section is featured in the six bimonthly issues and is a highprofile area offering product-specific advertising. Visit www. fluidpowerjournal.com for more information or to view our media guide.

Georgia 678.355.2240 CIRCLE 370

www.polyconn.com 763-559-0388 CIRCLE 371

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IFPS NEWLY CERTIFIED PROFESSIONALS

SEPTEMBER 1 – SEPTEMBER 30, 2017 CONNECTOR AND CONDUCTOR (CC)

Edward D’Ambrosia, ComEd Mike D’Aulerio, Pirtek South Philadelphia Vance Haddock, Carderock Division Naval Surface Warfare Center Steven Hall, ComEd Craig Hebenstriet, ComEd Joseph Hernandez, ComEd John Lucia, ComEd Doug Malmberg, ComEd John Onan, ComEd Jordon Peterson, ComEd Joseph Sydow, ComEd Matthew Yunker, ComEd ELECTRONIC CONTROLS SPECIALIST (ECS)

Zachary Hunter, Sun Hydraulics Corporation Stephen Madgwick, Kanamk Hydraulics HYDRAULIC SPECIALIST (HS)

Andrew Aurand, Parker Hannifin Jonathan Carman, Motion Industries Naresh Chinimilli David Chtchavlinski Eric Eldred, Parker Hannifin Nicholas Karp Alexander Lysdahl, Parker Hannifin Khailing Neoh, Parker Hannifin Andrew Norris, Parker Hannifin James Peters, Gulf Controls Co., Inc. Klaus Pless, Hengli America Michael Popielec, Parker Hannifin Zachary Ramold, Iowa Fluid Power Inc. Daryl Rober, John Deere Dubuque Works Jack Rose Eric Sims, Motion Industries

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

Uzair Surani Raymond Young, Controlled Motion Solutions Inc. INDUSTRIAL HYDRAULIC MECHANIC (IHM)

Hector Cuevas, Bosch Rexroth Corporation - Canada Jacob Gross, Bosch Rexroth Corporation Vance Haddock, Carderock Division Naval Surface Warfare Center Jay Jirak Brian Lansek, Bosch Rexroth Corporation Karl Odenwelder, Bosch Rexroth Corporation

With over 3 billion parts installed and failure rates less than 1 PPM, SFC KOENIG is recognized for excellence in sealing and flow control. The original inventor of the pre-assembled metal-to-metal seal solution, we offer: • a variety of sizes, materials and pressures • engineering support • faster installation & fewer errors • proven effectiveness in a variety of precision high-performance applications.

MOBILE HYDRAULIC MECHANIC (MHM)

James Atkinson, American Electric Power Co. Kauhinuiakama Brede, Altec Industries, Inc. Patrick Coolahan, Altec Industries, Inc. Ryan Corn, Altec Industries, Inc. Brandon Graham, Altec NUECO James Kelly, Altec Industries, Inc. Tracy McCready, Altec Industries, Inc. Stephen Nester, Altec Industries, Inc. Chris Perkins, Muscatine Power & Water Alex Reed, Altec Industries, Inc. Joseph Stone, Altec Industries, Inc. Clinton Tiffner, Altec Industries, Inc. Chad Tramp, Nebraska Public Power District

Contact us to review your application and request samples.

PNEUMATIC SPECIALIST (PS)

Michael-John Longtin, Curt G. Joa, Inc. AUTHORIZED JOB PERFORMANCE PROCTOR-CC (AJPPCC)

Phone +1 203 245 1100 | info-us@sfckoenig.com

Dean Houdeshell, Cemen Tech, Inc. Patrick Maluso, Hydra-Com

USA I Switzerland I Germany I China www.sfckoenig.com

NOVEMBER/DECEMBER 2017

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International Fluid Power Society Announces 2018 President The International Fluid Power Society (IFPS) is pleased to announce Dean Houdeshell, PE, CFPAI, CFPE, CFPS, CFPIHT, CFPMHT, CFPMHM, Cemen Tech Inc., was elected the 58th president of IFPS during its annual meeting in Indianapolis, Indiana. Dean will take office in January 2018. Dean has served as IFPS first vice president, IFPS vice president of education and as chair of many the IFPS subcommittees. Dean is currently the Director of Engineering for Cemen Tech Inc., the world’s largest manufacturer of volumetric proportioning and continuous mixing concrete systems. "I’m honored to be elected by the IFPS membership. Fluid power plays an important role in our world today and I’m excited for the year ahead as we work to promote professional development opportunities through training and certification," said Dean.

The following officers were confirmed at the IFPS 2017 Annual Meeting: • • • •

First Vice President: Timothy White, CFPAI, CFPS, CFPECS – The Boeing Company Immediate Past President: Richard Bullers, CFPPS, SMC – Corporation of America Treasurer: Jeff Kenney, CFPIHM, CFPMHM, CFPMHT – Coastal Hydraulics, Inc. Vice President of Certification: Denis Poirier, Jr., CFPAI/AJPP, CFPHS, CFPIHM, CFPCC – Eaton Corporation

Inserta

IFPS welcomes the following new Directors-At-Large: • Chauntelle Baughman, CFPHS – OneHydrauics, Inc. • Elisabeth DeBenedetto, CFPS – Argo-Hytos • Brandon Gustafson, PE, CFPE, CFPS, CFPIHT, CFPMHM – Graco, Inc. • Edwin Rybarczyk, CFPAI/AJPP, CFPS – NTT Training • Mohaned Shahin, CFPS – Parker Hannifin

Directors-at-Large were also confirmed during the meeting:

IBFP Flange Ported BALL VALVES

Electroless Nickel Plating Available

INSERTA® PRODUCTS Blue Bell, PA • www.inserta.com © 2017 Inserta® Products, Inc.

• Vice President Marketing and Public Relations: Scott Nagro, CFPS – HydraForce, Inc. • Vice President Education: Kenneth Dulinski, CFPAI/AJPP, CFPECS, CFPHS, CFPMIH, CFMMH – Macomb Community College • Vice President Membership: Rocky Phoenix, CFPMHT, CFPMHM – Open Loop Energy, Inc.

• John A. Bibaeff, Jr., CFPHS, CFPCC – Lamb Services, Inc. • Randy Bobbitt, CFPHS – Danfoss Power Solutions • Jeff Hodges, CFPAI/AJPP, CFPMHM – Altec Industries, Inc. • Sam Kaye, CFPS, CFPMT, CFPMM – Ensign Energy Service • Lynn Nordquist, CFPS – Skarda Equipment Company • Robert Post, CFPHS – Bailey Hydraulics • Scott Sardina, PE, CFPAI, CFPHS – Waterclock Engineering

We would like to thank the following outgoing Directors as they complete their tenures on the IFPS Board. Their years of service, commitment, and expertise helped steer the Society in its mission. • John Juhasz, CFPECS, CFPS – Kraft Fluid Systems, Inc. • Rance Herren, CFPSD, CFPECS, CFPMT, CFPAI – National Oilwell Varco • Bill Jordan, CFPAI, CFPMHM, CFPMHT – Altec Industries, Inc. • Bishwajit Ranjan, PE, CFPE, CFPS Ellwood Texas Forge Houston

CIRCLE 322

26

NOVEMBER/DECEMBER 2017

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG


HAVE A KNACK FOR TRAINING? GET CERTIFIED AS AN IFPS ACCREDITED INSTRUCTOR

IFPS will hold Accredited Instructor and Job Proctor workshops in Detroit, Michigan on the following dates:

Accredited Instructor Training Workshop

Job Performance Proctor Workshop

March 19-20, 2018

March 21, 2018

Connector and Conductor Job Performance Proctor Workshop March 21, 2018

IFPS Accredited Instructors (AI) are certified professionals who educate, train and prepare candidates for IFPS Certification Programs. AIs have extensive backgrounds and instructional experience in the fluid power industry. In addition to their instructor accreditation, they are committed IFPS members and hold various IFPS certifications. IFPS Authorized Job Performance Proctors (AJPP) are individuals who hold various IFPS certifications and proctor the job performance portion of Mechanic, Technician, and Connector and Conductor hands-on tests.

Registration deadline February 15, 2018. Visit www.ifps.org or call 800-308-6005 to learn more and register.

A CHALLENGE IN THE ELECTRIFICATION OF YOUR HYDRAULIC SYSTEM? LET US SOLVE IT FOR YOU. Sonceboz is a leader in providing mechatronic solutions for positioning and flow control applications in challenging environments. Enable functional safety, predictive maintenance and decentralized intelligence with our solutions: • electromechanical actuators for valves • electric motors for speed controlled pumps • mechatronic drive solutions up to 5 kW Contact us and we will develop a compact, efficient and reliable solution customized for your challenge. Trust our experience: more than a billion Sonceboz solutions are at work in the world right now.

www.sonceboz.com

FROM MIND TO MOTION CIRCLE 323

WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

NOVEMBER/DECEMBER 2017

27


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XUT X X X X X X X X X X X X X X X AUSTRALIA X X X X X X X X X X X X X X X X X X X X X North X X X X X York, X X X X XON XXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Salt X X X XLake X X X XCity, X X X X UT X X X X X X X X X Rockingham, X X X X X X X X X X X WA X X X X X X X X X X Ottawa, X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Toronto, X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXXX X X X VIRGINIA X X X X X X X X X X X X X X X X X X X X X CANADA X X X X X X X X X X X X X X X X X X X X X Welland, X X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Daleville, X X X X X X X XVA X X X X X X X X X X X X X Calgary, XXXXXXXX X X X X X X X X X X X X X Windsor, X X X X X X X XON XXXXXXXXXXXXXXXXXXXXXXXXX AB XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX AB X X X Lynchburg, X X X X X X X X X XVA X X X X X X X X X X X Edmonton, XXXXXXXXXX X X X X X X X X X X X Côte X X X X XSaint-Luc, X X X X X X X X QB XXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Norfolk, X X X X X X XVA X X X X X X X X X X X X X X Fort X X X XMcMurray, X X X X X X X X XAB X X X X X X X X Moose X X X X X X Jaw, X X X XSK XXXXXXXXXXXXXXXXXXXXXXX X X X Roanoke, X X X X X X X X VA X X X X X X X X X X X X X Lethbridge, X X X X X X X X X XAB X X X X X X X X X X X Prince X X X X X XAlbert, X X X X X XSK XXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Virginia X X X X X X XBeach, X X X X X XVA X X X X X X X X Lloydminster, X X X X X X X X X X X AB X X X X X X X X X X Saskatchewan, X X X X X X X X X X X X XSK XXXXXXXXXXXXXXXXXXXX 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X X X X X X XBC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Olympia, X X X X X X X XWA X X X X X X X X X X X X X Delta, XXXXXX X X X X X X X X X X X X X X X NEW X X X X XZEALAND XXXXXXXXXXXXXXXXXXXXXXXXXXXX BC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X Seattle, X X X X X X XWA X X X X X X X X X X X X X X Kamloops, X X X X X X X X X BC X X X X X X X X X X X X Taradale XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X X X X X X X X X Nanaimo, X X X X X X X X BC XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

ABOUT WRITTEN CERTIFICATION TESTS

CERTIFICATION TESTING LOCATIONS ALABAMA

Auburn, AL Birmingham, AL Jacksonville, AL Mobile, AL Montgomery, AL Normal, AL Tuscaloosa, AL ALASKA

Anchorage, AK Fairbanks, AK ARIZONA

Flagstaff, AZ Glendale, AZ Mesa, AZ Phoenix, AZ Prescott, AZ Safford, AZ Scottsdale, AZ Sierra Vista, AZ Tempe, AZ Thatcher, AZ Tucson, AZ Yuma, AZ

Davie, FL Daytona Beach, FL Fort Pierce, FL Ft. Myers, FL Gainesville, FL Miami Gardens, FL New Port Richey, FL Orlando, FL Panama City, FL Pembroke Pines, FL Pensacola, FL Plant City, FL Sanford, FL St. Petersburg, FL Tampa, FL Winter Haven, FL GEORGIA

Bentonville, AR Hot Springs, AR Little Rock, AR

Albany, GA Athens, GA Atlanta, GA Carrollton, GA Dahlonega, GA Dublin, GA Dunwoody, GA Lawrenceville, GA Morrow, GA Oakwood, GA Statesboro, GA Tifton, GA Valdosta, GA

CALIFORNIA

HAWAII

Arcata, CA Aptos, CA Bakersfield, CA Encinitas, CA Fresno, CA Irvine, CA Marysville, CA Riverside, CA Sacramento, CA Salinas, CA San Diego, CA San Jose, CA San Luis Obispo, CA Santa Ana, CA Santa Maria, CA Santa Rosa, CA Yucaipa, CA

Laie, HI

ARKANSAS

COLORADO

Aurora, CO Boulder, CO Centennial, CO Colorado Springs, CO Denver, CO Durango, CO Ft. Collins, CO Greeley, CO Lakewood, CO Littleton, CO Pueblo, CO DELAWARE

Dover, DE Georgetown, DE FLORIDA

Avon Park, FL Boca Raton, FL Cocoa, FL

28

IOWA

MISSOURI

Ames, IA Cedar Rapids, IA Iowa City, IA Ottumwa, IA Sioux City, IA Waterloo, IA

Cape Girardeau, MO Cottleville, MO Joplin, MO Kansas City, MO Kirksville, MO Park Hills, MO Poplar Bluff, MO Rolla, MO Sedalia, MO St. Joseph, MO St. Louis, MO Warrensburg, MO

KANSAS

Lawrence, KS Manhattan, KS Wichita, KS KENTUCKY

Bowling Green, KY Covington, KY Highland Heights, KY Louisville, KY Morehead, KY

ILLINOIS

Carbondale, IL Carterville, IL Champaign, IL Decatur, IL DeKalb, IL Edwardsville, IL Glen Ellyn, IL Joliet, IL Malta, IL Peoria, IL Springfield, IL INDIANA

Bloomington, IN Evansville, IN Fort Wayne, IN Gary, IN Indianapolis, IN Kokomo, IN Lafayette, IN Lawrenceburg, IN Madison, IN Muncie, IN New Albany, IN Sellersburg, IN South Bend, IN Terre Haute, IN

NOVEMBER/DECEMBER 2017

Bozeman, MT Missoula, MT NEBRASKA

LOUISIANA

Bossier City, LA Monroe, LA Natchitoches, LA New Orleans, LA Thibodaux, LA MARYLAND

Arnold, MD Bel Air, MD Frederick, MD Hagerstown, MD La Plata, MD Westminster, MD Wye Mills, MD

IDAHO

Boise, ID Coeur d ‘Alene, ID Idaho Falls, ID Lewiston, ID Moscow, ID Nampa, ID Rexburg, ID Twin Falls, ID

MONTANA

Bellevue, NE Lincoln, NE North Platte, NE Omaha, NE NEVADA

Henderson, NV North Las Vegas, NV Winnemucca, NV NEW JERSEY

Branchburg, NJ Lincroft, NJ Sewell, NJ Toms River, NJ West Windsor, NJ

OKLAHOMA

Altus, OK Bethany, OK Edmond, OK Norman, OK Oklahoma City, OK Stillwater, OK Tonkawa, OK Tulsa, OK OREGON

Bend, OR Coos Bay, OR Eugene, OR Gresham, OR Medford, OR Oregon City, OR Portland, OR White City, OR PENNSYLVANIA

Albuquerque, NM Clovis, NM Farmington, NM Portales, NM Santa Fe, NM

Bethlehem, PA Bloomsburg, PA Blue Bell, PA Gettysburg, PA Harrisburg, PA Lancaster, PA Newtown, PA Philadelphia, PA Pittsburgh, PA York, PA

NEW YORK

SOUTH CAROLINA

MASSACHUSETTS

Boston, MA Bridgewater, MA Danvers, MA Haverhill, MA Holyoke, MA

Columbus, OH Fairfield, OH Findlay, OH Kirtland, OH Lima, OH Maumee, OH Newark, OH Orrville, OH Rio Grande, OH Toledo, OH Youngstown, OH

NEW MEXICO

MICHIGAN

Ann Arbor, MI Big Rapids, MI Dearborn, MI Dowagiac, MI East Lansing, MI Flint, MI Grand Rapids, MI Kalamazoo, MI Lansing, MI Livonia, MI Mason, MI Mount Pleasant, MI Sault Ste. Marie, MI Troy, MI University Center, MI Warren, MI MINNESOTA

Brooklyn Park, MN Eden Prairie, MN Granit Falls, MN Mankato, MN Morris, MN

Brooklyn, NY Buffalo, NY Garden City, NY Middletown, NY New York, NY Syracuse, NY NORTH CAROLINA

Apex, NC Asheville, NC Boone, NC Charlotte, NC Durham, NC Fayetteville, NC Greensboro, NC Greenville, NC Jamestown, NC Misenheimer, NC Pembroke, NC Raleigh, NC Wilmington, NC NORTH DAKOTA

MISSISSIPPI

Goodman, MS Mississippi State, MS Raymond, MS University, MS

Bismarck, ND Fargo, ND OHIO

Akron, OH Cincinnati, OH

Beaufort, SC Charleston, SC Columbia, SC Conway, SC Greenwood, SC Orangeburg, SC Rock Hill, SC Spartanburg, SC TENNESSE

Blountville, TN Clarksville, TN Collegedale, TN Gallatin, TN Johnson City, TN Memphis, TN Morristown, TN Murfreesboro, TN Nashville, TN TEXAS

Abilene, TX Arlington, TX Austin, TX Beaumont, TX Brownsville, TX Commerce, TX Corpus Christi, TX Dallas, TX

Individuals wishing to take any IFPS written certification tests are able to select from convenient locations across the United States and Canada. The IFPS is able to offer these locations through its affiliation with The Consortium of College Testing Centers (CCTC) provided by National College Testing Association (NCTA).   To register for a written certification test: 1. Fill out an IFPS certification test application including your desired location by visiting www.ifps.org. 2. Submit your application with payment to IFPS headquarters. 3. Upon receipt of your application, you will be e-mailed instructions. Testing dates for all locations:

NOVEMBER 2017 TUESDAY, 11/7 • THURSDAY, 11/16

DECEMBER 2017 TUESDAY, 12/5 • THURSDAY, 12/21 JANUARY 2018 TUESDAY, 1/2 • THURSDAY, 1/18

FEBRUARY 2018 TUESDAY, 2/6 • THURSDAY, 2/22

MARCH 2018 TUESDAY, 3/6 • THURSDAY, 3/22

WWW.FLUIDPOWERJOURNAL.COM • WWW.IFPS.ORG


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XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XCertified X X X X X X X XFluid X X X X XPower X X X X X XMaster X X X X X Xof X XMobile X X X X X X Hydraulics XXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(Must X X X X X XObtain XXXXXXX X X X X X X X X X XCFPMHT, X X X X X X X X X& X XCFPCC) XXXXXXXXXXXXXXXXXXXXXXXX CFPMHM, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XCertified XXXXXXXXX X X X XPower XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Fluid XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XMaster X X X X X X Xof X XIndustrial X X X X X X X X XPneumatics XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(Must X X X X X XObtain XXXXXXX X X X X X X X XCFPPT, X X X X X X X& X XCFPCC) XXXXXXXXXXXXXXXXXXXXXXXXXXXX CFPPM, XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XCertified XXXXXXXXX X X X XPower XXXXXXX XXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXX Fluid Connector &X Conductor XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X XFluid X X X X XPower X X X X X X System XXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX Designer XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(In X X XDevelopment) X X X X X X X X X X X X XMobile XXXXXXX X X X X X X X X XControls XXXXXXXXXXXXXXXXXXXXXXXXXX Electronic XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX X X X X X X X X X X X X X X X X(In X X XDevelopment X X X X X X X X X X X)XIndustrial X X X X X X X X Electronic X X X X X X X X X Controls XXXXXXXXXXXXXXXXXXXXXXXXXX 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29


ISO STANDARDS AWARENESS FOR FLUID POWER PROFESSIONALS

Fig. 1: Example of pneumatic automation

WHY WE NEED A GLOBAL STANDARD TO MEASURE

G N I T F SHI

TIME

OF A CONTROL VALVE BY MARY DYKSTERHOUSE Lab Manager at Parker Hannifin Pneumatic Division, Nominated by the U.S. Technical Advisory Group to become the next convenor of TC 131/SC 5/WG 3 Pneumatic Control Products

As technology continues to develop, we only want things to go faster. We care about how fast our cars are, how long we wait in line for service, and how quickly we get answers. This need for speed is also a driving force in business. Machine builders are tasked with making equipment (e.g. robots; see Figure 1) that will process goods more quickly, and in order to accomplish that task it is important that builders select the appropriate components to use on the machine. In the case of pneumatic automation, the machine builder needs to consider the valves’ “shifting time,” that is, how fast the valves will operate.

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MEASURING SHIFTING TIME Measuring the shifting time can be complicated due to many contributing factors. The result can vary dramatically depending on the setup (flow restrictions), inlet pressures, and the definition of when the valve has shifted. Historically, the measure of shifting time was standardized through national standard organizations. However, each nation had its own way to measure. Although they all agreed that shifting time is measured from the point a signal is applied to a change in pressure at the cylinder port, they disagreed on what level the pressure needs to reach in order for the valve to be considered shifted: • ANSI/(NFPA) T3.21.8-1990 defined ‘response time’ as the time between a signal starting point, and the time the pressure in a chamber connected to the outlet port changes by 90%.

• European standard CETOP RP111P-1989-11-01 defined ‘shifting threshold’ similarly, but specified a 50% change in pressure. • The Japanese standard JIS 8375 originally referred to the time at which the pressure just started to change. (Figure 2 highlights the differences between the national standards.) Not only did these national standards use different terminology, they specified different points at which the valve was considered shifted. The time between a 90% change in pressure (NFPA Standard), and the first change in outlet port pressure (JIS Standard) is significant. In some cases, the value reported from the JIS standard would be less than half what is reported with the NFPA standard! If the end user didn’t understand the test conditions, the values reported in literature could be misleading and/or misinterpreted.

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A GLOBAL STANDARD OF MEASUREMENT The only way to solve this problem was to create a global standard. Such a standard, ISO 12238, “Directional control valves – Measurement of shifting time,” was approved by ISO in 2001. This standard covers the shifting time of single and double actuated pneumatic directional control valves, with 2 or 3 position functions. It includes specific test procedures for both electrically and pneumatically operated valves. This standard defines shifting time as a 10% change of the pressure at the outlet port (see Figure 3). Other key setup details include a standard inlet pressure of 6.3 bar, zero volume on the cylinder port (just the pressure transducer), and use of the pressure-measuring tube specified in ISO 6358-1 at the inlet of the valve. A data recording device, often an oscilloscope, is used to capture the electrical signal to the valve, inlet pressure, and two pressures at the cylinder ports. The shifting time is then determined by measuring the time difference between the electrical signal change to start the shift, and when the cylinder port pressure has changed by 10%. (Figure 3 shows a representation of the shifting on and shifting off time.) For a pneumatically operated valve the measurement is slightly more difficult because the input signal is a pressure curve. Shifting time begins when the pilot pressure reaches 10% for a pressurized pilot and 90% for a vented pilot. The test is repeated three times, and the average value is reported in literature with a statement that it is tested in accordance with ISO 12238.

Outlet Pressure

Fig. 2: Different methods of pressure measurement

Outlet Pressure

GOING FORWARD Now that we live in a globally connected business world, it is important for manufacturers to use a global set of definitions and test procedures when discussing valve performance. If not, the values given to the end user can be misinterpreted and/ or misleading. Next time you are selecting a valve based on performance, look to see which standard was used for testing. The use of ISO standards ensures you are comparing apples to apples. Visit www.fluidpowerjournal.com to read the ISO Standards articles from previous issues.

Fig. 3: Shifting on/off times shown in darkened boxes

For more information: Contact Denise Rockhill at drockhill@nfpa.com. Learn more about NFPA and ISO standards at www.nfpa.com/standards.

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NOVEMBER/DECEMBER 2017

31


Students Show Off Projects in Fluid Power Lab The end of the semester brought the completion of various student projects at Triton College in River Grove, Illinois. Triton won a Fluid Power Laboratory Grant from the NFPA Technology and Education Foundation and used the funds to purchase equipment and supplies for a new lab, which was used for lecture and build time, and also as a site to host a Manufacturing Day event, joint advisory meetings, and various career days. During the semester, students were required to design and build two projects using pneumatically controlled systems—one independently and another as part of a team. The students also

assembled all of the products, the same as those used in the field, and the components were all real and functioning. Projects included: 99A robotic arm (shown above) 99Can feeding system with can crusher

99Candy dispenser 99Car lift 99Money dispenser 99“Whack-a-mole” 99Catapult

The allocated space for the fluid power lab was used by the following courses: • ENT 115 - Engineering Technology - Fluid Power (18 students)

• ENT 260 - Engineering Technology JIG and Fixture Design (12 students) • ENT 270 - Engineering Technology Machine Design (12 students) Altogether during the spring 2017 semester, approximately 332 students, including visitors, used the lab.

If you have questions or would like to learn more about how to connect with a technical school in your area, contact Carrie Tatman Schwartz at (414) 778-3347 or ctschwartz@nfpa.com.

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NFPA PUBLISHES 2017 UPDATE TO TECHNOLOGY ROADMAP BY ERIC LANKE, NFPA PRESIDENT/CEO

A new publication, the 2017 NFPA Technology Roadmap: Improving the Design and Function of Fluid Power Components and Systems, has been published by the National Fluid Power Association. Copies can be downloaded after a brief registration process from the following website: www.nfpa.com/fluidpower/fluidpowertechnologyroadmaps.aspx. The purpose of the Roadmap is to provide NFPA member companies and their research partners with an industry-wide consensus regarding the pre-competitive research and development needs of the fluid power industry. It identifies the following seven broad areas of research challenge for the fluid power industry to tackle in order to meet the future needs of its customers, expand fluid power into new customer markets, and attract the best and brightest students to the field: • Increasing the energy efficiency of fluid power components and systems. • Improving the reliability of fluid power components and systems (e.g., increasing up-time, reducing maintenance requirements, making fluid power safe and easy to use). • Reducing the size and weight of fluid power components and systems while maintaining or increasing their power output. • Building “smart” fluid power components and systems (i.e., ones that perform self-diagnostics and troubleshooting and integrate easily with “plug-and-play” functionality). • Reducing the environmental impact of fluid power components and systems (e.g., lowering noise, eliminating leaks). • Improving and applying the energy storage capabilities of fluid power components and systems. • Improving and widening the scope of application for fast, accurate, and cost-effective fluid power control. For each of these research challenges, the Roadmap also identifies a set of research objectives that quantify or otherwise describe successful strategies for pursuing the research challenges. Organizations that wish to pursue projects of importance to the fluid power industry should seek alignment with these research challenges and objectives. The Roadmap is the intellectual property of NFPA. It is not for reprint, resale, or redistribution, in whole or in part, without the written permission of NFPA. The Roadmap is a tool that can be used, with permission obtained from NFPA, by organizations that wish to pursue projects of importance to the fluid power industry. These organizations include both research institutions and companies across the fluid power supply chain. By aligning their activities with the challenges,

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objectives, and proposed projects described in the Roadmap, they will all play a role in positively shaping the future of fluid power technology. By putting forth this Roadmap, representing a broad consensus of industry players, and focused on pre-competitive initiatives that will help develop new technologies to benefit the industries, markets, and people served by fluid power, NFPA demonstrates a commitment both to collaboration and to long-term growth and sustainability.

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NFPA Publishes Third Annual Report on the U.S. Fluid Power Industry The third annual Report on the U.S. Fluid Power Industry is finished and available for download on the NFPA website. As in previous reports, this new document outlines the size and economic impact of the fluid power industry, provides energy and efficiency information, and summarizes key research challenges and opportunities in fluid power technology and manufacturing. The information provided in the report is useful to fluid power professionals, customers, and prospects alike. Key conclusions include: • Fluid power (hydraulics and pneumatics) is a workhorse of the U.S. economy. It is a cross-cutting technology of choice for dozens of industries and hundreds of applications. • In 2016, the manufacture of fluid power components was a $19 billion industry. • The U.S. fluid power industry is strongly competitive around the world, with 2016 exports valued at $5.5 billion. • It is estimated that 862 companies in the United States employ more than 67,149 people in the manufacture of fluid power components, representing an annual payroll of more than $49.3 billion. • Fluid power has a significant downstream economic impact. Ten key industries that depend on fluid power are estimated to represent more than 23,200 companies in the United States, employing more than 778,056 people with an annual payroll of more than $49.5 billion.

• Fluid power and the industries it serves depend on a highly-educated workforce. Investments in new fluid power education and training resources are occurring and more 2-year and 4-year colleges are teaching fluid power. • Fluid power systems consume a significant portion of our nation’s energy. Existing technologies and best practices have been shown to reduce energy use in fluid power systems, in some cases by up to 30% or more. • Through the Technology Roadmap for the Fluid Power Industry, the industry is identifying and addressing key research challenges that will continue to meet the needs of its diverse customer base. • Fluid power has an active industry/academic coalition that focuses on these key research challenges. Recent breakthroughs have been made in increasing energy efficiency, increasing energy storage capabilities, and reducing the size of fluid power components and systems. • Future directions of fluid power research will additionally focus on improving its reliability, building “smart” components and systems, and reducing its environmental impact. • A new effort to address the specific manufacturing needs of the fluid power industry has begun. This effort will seek to leverage several key manufacturing technologies to improve the production and performance of fluid power components and systems.

Visit www.nfpa.com to download your copy.

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REGISTRATION OPEN FOR CLEVELAND REGIONAL MEETING

NFPA Curriculum Grant Awarded to Western Michigan University

This fall, NFPA’s schedule of Regional Meetings again includes Cleveland, with the second annual Cleveland Regional Meeting scheduled for Thursday, November 9 at The City Club in downtown Cleveland, the same place it was held last year. NFPA Regional Meetings offer a chance to meet with other area fluid power professionals over lunch. NFPA members and non-members alike are welcome to attend, and, as is the case with all NFPA Regional Meetings, the 2017 Cleveland meeting will be free! In addition to offering great networking, this year’s event will feature a presentation from Reed Stith, the Senior Growth Advisor for Marketing and Sales at MAGNET.

The NFPA Education and Technology Foundation awards grants of up to $25,000 to 4-year universities to develop, replicate, or disseminate high-quality, high-impact undergraduate-level fluid power curriculum. These initiatives engage faculty in the teaching of fluid power and create heightened awareness of and engagement with fluid power among students — the next generation of engineering leaders. A grant was recently awarded to Professor Alamgir Choudhury of Western Michigan University. Project Title: Design of Fluid Power Systems Project Description: A senior level course on the design of fluid power systems will be developed. The goal is to teach fluid power theory, application, circuits, system design and simulation, laboratory prototype development and performance testing, and system control. It will consist of six modules, and students will be able to take two modules at a time as a one-credit-hour elective or all six modules as a single three-credit-hour course. The course will broaden student learning in engineering design and prepare them to pursue careers in fluid power industry. Specific deliverables for the proposed work will include: • Course syllabus and details of subjects of the modules • Lecture materials, including class presentations and exercises • Manual for labs for each exercise and instructions for the final project • Evaluation and assessment documentation applicable to student learning Congratulations to Professor Choudhury. Last year, two similar curriculum grants were awarded to professors at Lawrence Technological University and Ohio University. Those projects are now nearing completion and will soon be offered as new fluid power curriculum pieces to NFPA’s entire network of education partners at more than 60 universities.

BY ERIC LANKE, NFPA PRESIDENT/CEO

Register for Cleveland at nfpahub.com/events to be sure you’re on the list for November 9. For questions, please contact Erica Halmstad at (414) 778-3359 or ehalmstad@nfpa.com.

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FIG. 1: Air compressors consuming more than three times normal due to installation characteristics.

is not typically a real-life situation. In real life, a plant air system has some losses that need to be considered. These losses are due to leakage, pressure drop, and the compressor running under partial load.

Leakage Most compressed-air systems have various loose fittings, failed hoses, cracks and holes in the piping and components that allow a bit of the compressed air to leak out of the system before it gets to the air motor. Studies have shown that leakage levels average about 30 percent of the average compressed air flow in a typical industrial plant (although this can sometimes be much worse). This makes the compressed air going to the air motor 30 percent more expensive!

THE COMPRESSED AIR

ENERGY

Pressure Drop

EQUATION

The filters, piping, hoses and connectors feeding the air motor have a resistance to flow. This resistance causes pressure drop so that to achieve a pressure of 90 psi at the air motor, the compressor pressure must be higher. For example, at 15 psi pressure differential, the air compressor will consume about 7.5 percent more power for the same flow, making the compressed air that feeds the motor even more costly.

By Ron Marshall

Partial Load

S

omething about the compressed-air-system energy equation doesn’t appear to add up. Compared to what goes into the compressors, little energy is delivered at the far end of the system.

FIGURING IT OUT To realize the impact of this, you must do some calculations. Let’s take a vane-style air motor as an example, the same type of motor that is in any compressed-air-powered hand tool. Perhaps you want to turn a rotary device, using a vane-style motor driven by 90 36

NOVEMBER/DECEMBER 2017

psi compressed air, and produce one horsepower (hp)of output on the motor shaft. (One horsepower is equivalent to about 0.75 kW of power.) If we look up the air motor specifications, we will find that this motor, when operating, consumes about 30 cubic feet per minute (cfm) of compressed air. This is where it gets interesting. If we look up the specification of a typical air compressor, we might find that the one we want to use is rated at a specific power of 25 kW input for every 100 cfm of compressed air produced. (Specific power is like a gas-mileage rating

for compressors, calculating the energy input compared to the flow output.) If we do a little calculating, we find that the 30 cfm required by the one hp air motor will cause the air compressor to consume 7.5 kW, about 10 times as much as the motor power output.

OTHER FACTORS TO CONSIDER But the story gets worse! The specific power for a fixed-speed compressor is measured under laboratory conditions on a lossless system with the compressor fully loaded (its most efficient point). This

If the air motor is being fed using a screw compressor, there is partial load to consider. Screw compressors use various modes of control to be able to feed flows that are less than their capacity without over-pressuring the system. The most common mode is load/unload mode in which the compressor spends a fraction of the time unloaded, still consuming about 35% of full-load power (see Figure 2), but producing no air. For example, a load/unload compressor at 50 percent load with 2 gallons of available storage capacity would consume about 80 percent of its full-load power, boosting the cost to produce the 30 cfm air motor load another 60 percent.

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Average kW vs. Average Capacity with Load/Unload Capacity Control 1 gal/cfm

120

3 gal/cfm

5 gal/cfm

10 gal/cfm

ideal compressor

FIG. 2: Load/Unload compressor energy vs flow curves. Source: Compressed Air Challenge

Percent kW/Input

100

80

60

40

20

0

0

20

40

60

80

Percent Capacity

Learn more about compressed air efficiency at one of our Compressed Air Challenge seminars. For a schedule of events see www.compressedairchallenge.org.

100

PUTTING IT ALL TOGETHER

STEPS TO TAKE

So, let’s do the math. The one-horsepower air motor outputs about 0.75 kW of shaft power. To produce this power: • A lossless compressor must consume about 7.5 kW (30 x 25/100 = 7.5 kW) • Leaks increase the power required to 9.75 kW (7.5 kW x 1.3= 9.75 kW). • Overcoming pressure drop increases the power further to 10.5 kW (9.75 x 1.075 = 10.5 kW). • And the characteristics of the partly loaded compressor increase the power requirement to 16.8 kW (10.5 x 1.6 = 16.8 kW) This requirement of 16.8 kW is over 22 times the actual power delivered by the motor! There must be a better way.

Where does the energy go? Basically up in the air as heat, the biggest product of an air compressor. If that heat could be used, the overall efficiency would be much better. Can you do anything about this poor efficiency? Yes, consider driving any mechanical load with a more efficient source of energy, such as a direct-drive electric motor, but this may not always be possible. If compressed air must be used, then consider working to repair system leakage, reducing pressure drop by upsizing components, and using an air compressor that can efficiently deal with part loads, such as a variable speed style.

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PEOPLE IN

THE NEWS

Sally Edwards

Salvatore Knieriem

Chad Phillips

CONTITECH A.G.

MUNCIE POWER PRODUCTS, INC.

STAUFF CORPORATION

STUCCHI INC.

Sally "Monia" Edwards started her employment at the large automotive hose and belt plant, then owned by Goodyear, Sept. 18, 1967, when she was 18. Now, she celebrates a 50th anniversary at the facility, which has been owned by ContiTech A.G. since 2015. "All the people I have worked with are like family," she said in a statement. "All the good and the bad, we share it together."

Muncie Power Products, Inc. is pleased to welcome back Salvatore Knieriem as the company’s market specialist for the refuse industry. Knieriem returns to the Muncie Power Products team with 37 years of experience selling power take-offs within the work truck equipment industry, five of which were previously with Muncie Power Products.

STAUFF Corporation announces the appointment of Chad Phillips to the new position of Director of Sales – Key Accounts. He will drive STAUFF’s efforts in gaining market share in the important Offhighway OEM sector. Although his most recent experience is in sales management, Chad is an engineer with sound knowledge in LEAN manufacturing and is a 6 Sigma Black Belt.

Stucchi Inc. has added Chuck Reddy to their sales team as Northeast Territory Manager. Reddy has a wide range of experience and knowledge in hydraulics, pneumatics, and electro-hydraulics. He was most recently a field service manager with FlorDraulic, and has led hydraulic rig up crews and field maintenance. Reddy also proudly served in the United States Navy.

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*Contact factory for gauges over 60,000 psi SC Hydraulic Engineering Corporation 1130 Columbia Street • Brea, California 92821 • USA Phone (714) 257-4800 • Fax (714) 257-4810 Email info@schydraulic.com www.SCHydraulic.com CIRCLE 331

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FIGURE

IT OUT NEW PROBLEM

Cylinder Speeds Up On Its Own





W

d

An aluminum mill has a system that pushes a large aluminum ingot from one conveyor to another. The operator complained that the pushing speed kept increasing over time even though he adjusted the meter-out flow control clock-wise to slow it down. A maintenance technician told his supervisor that the operator just needed to adjust the pressure compensated flow control CCW to slow it down. Both Eaton and Rexroth sub-plate mounted flow controls normally are adjusted the opposite direction as most standard flow controls. The supervisor had the technician just replace the flow control to appease the operator and was also told to show the operator the proper rotation for reducing the speed of the cylinder. Once both maintenance and the operator agreed on the proper procedures, the cylinder still did not respond the way it was designed. They felt the cylinder was OK since it was a recent rebuild by a repair shop and worked fine since its installation 4 to 6 weeks earlier. They then called us describing the problem and faxed the circuit (shown at left) for the system to us to review. They were trying to understand why there were 4-check valves in the flow control circuit and could one of them be the problem.

WHAT DO YOU THINK IS THEIR PROBLEM?

EM

Solution to Previous Problem

DRIFTING AND LURCHING CYLINDER ON FOOD-PROCESSING EQUIPMENT

By Robert Sheaf, CFPAI/AJPP, CFPE, CFPS, CFPECS, CFPMT, CFPMIP, CFPMMH, CFPMIH, CFPMM, CFC Industrial Training

VIEW THE PAST FIGURE IT OUT SERIES ON WWW.FLUIDPOWERJOURNAL.COM

Drifting: The problem causing the cylinder to drift and retract was the weight of the 40-ft columns of oil, which opened the return checks and created a vacuum on both sides of the cylinder. The return 5-psi checks needed stronger springs to keep them from opening. Oil weight is approximately 0.4 psi per foot times 40 ft, or 16 psi, or approximately 30"Hg vacuum. The larger cap-end area of the cylinder with a vacuum caused it to drift. Lurching: Proportional coil armatures will jump if air is in the coils. Many proportional valves have coil air bleed screws. A lot of designs would install 5-psi checks in the tank line before the filter to help facilitate the removal of the trapped air.

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ECONOMIC

REPORT

Global Manufacturing Update BY CHAD MOUTRAY, PH.D., CBE, CHIEF ECONOMIST, NATIONAL ASSOCIATION OF MANUFACTURERS

The J.P. Morgan Global Manufacturing PMI increased from 52.7 in July to 53.1 in August, its fastest pace since May 2011. The underlying data rose across the board, including new orders, output, exports and employment. The hiring data mirrored the headline index, with employment growth at a pace not seen since June 2011. Looking ahead six months, manufacturing leaders continued to be very upbeat in their outlook, with the index for future output unchanged at 63.5. Readings greater than 60 suggest robust growth for the next six months, illustrating the optimism for the second half of 2017. In August, just two of the top-15 markets for U.S.-manufactured goods contracted, similar to July. While none of those markets contracted in June,

the vast majority of those nations have seen tremendous progress over the past year, which is encouraging. Moreover, the two markets that contracted in August—Hong Kong (down from 51.3 to 49.7) and South Korea (up from 49.1 to 49.9)—were just barely doing so. Meanwhile, Europe continued to dominate the list of the top export markets with strong manufacturing growth. Those countries with the highest PMI readings in the sector in August included the Netherlands, Germany, the United Arab Emirates, the United Kingdom, France, Canada and Taiwan. Specific to the Eurozone, manufacturing activity grew at its highest rate since April 2011, illustrating just how much the continent’s economies have turned a corner over the past year. That

progress was not limited to sentiment data either. Real GDP in the Eurozone increased 0.6 percent in the second quarter. That translated into 2.3 percent growth year-over-year, its quickest pace since the first quarter of 2011, and industrial production has risen 3.2 percent year-over-year, which represents a healthy increase in output since July 2016. At the same time, the unemployment rate in July remained at 9.1 percent, its lowest level since February 2009. We have seen progress in other economies as well, including the emerging markets. The IHS Markit Emerging Markets Manufacturing Index rose to its best reading since January 2013. More importantly, the headline index has now expanded for 14 straight months, reflecting

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improvements in the emerging markets since this time last year. The country-by-country data were mixed, but a number of emerging markets made marked improvements in August, including China, Nigeria, Poland, Saudi Arabia, Taiwan, the United Arab Emirates and Vietnam. Economic sentiment in Nigeria was the highest since June 2015. Meanwhile, manufacturers in India reported positive growth in the latest report, bouncing back from July’s lowest reading since February 2009. Better global economic growth has been one factor in helping to turn around exports, but the weaker U.S. dollar has also played a large role. In fact, the U.S. dollar has depreciated 10.2 percent year to date in 2017 against major currencies, even as it remained nearly 13.6 percent higher than it was three years ago. As a result, exports have trended in the right direction through the first seven months of this year—a welcome development after weaker data during the past two years. Using non-seasonally adjusted data, U.S.-manufactured goods exports have increased 3.9 percent year to date relative to the same time period last year. The NAM continues its work to obtain positive results from efforts to update and modernize the North American Free Trade Agreement (NAFTA), which will enter the third round of negotiations later this month in Ottawa. Discussions also continue between

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the United States and South Korea on a potential renegotiation of the Korea–U.S. (KORUS) Free Trade Agreement (FTA). The United States launched a Section 301 investigation into Chinese policies on technology transfer and intellectual property. The NAM continued its work to ramp up opposition to Scott Garrett as president and chair of the Export-Import (Ex-Im) Bank. U.S. Customs and Border Protection (CBP) also concluded its first evasion investigation, using the new procedures that the NAM had successfully worked to include in the Trade Facilitation and Trade Enforcement Act. Excerpt reprinted with permission. For the full report, which includes links to the press releases used to compile this information, visit www.nam.org.

The National Association of Manufacturers (NAM) represents small and large manufacturers in every industrial sector in all 50 states. For more information, visit www.nam.org.

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WEB MARKETPLACE Special Ad Section

CLIPPARD INSTRUMENT LAB., INC. Clippard’s complete line of Minimatic Control Devices includes over 5,000 standard products. Some of the many products offered include valves, cylinders, fittings, modular components, push buttons, stainless steel cylinders, electronic manifold cards, circuit analyzers and pre-piped manifold subplates. Visit www.clippard.com to find complete product information and specifications, engineering drawings, ordering information, literature downloads, useful calculators, technical assistance, distributor information and more. Visit our web site for more information, or call 1-513-521-4261.

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BAR HYDRAULICS Bar Hydraulics was founded in 1989 as a hydraulic piping and tubing service company specializing in hydraulic piping, grease and lubrication piping system supply and installation. Bar Hydraulics has since grown into a global hydraulic piping company with offices throughout Canada, USA, Italy, China and India. Each hydraulic piping system is specifically tailored to the customer’s requirements and is assured to deliver a more cost effective, efficient and cleaner alternative to the traditional welded systems. The key to our success is commitment to providing the ultimate customer service.

WWW.BUYDRAINVALVES.COM BuyDrainValves.com features quickpurchase Condensation Removal Drain Valves for your compressed air systems. The CRDV utilizes an adjustable timer that can be manually set to specific intervals to remove condensation. The CRDV/S, with optional Wi-Fi capabilities, features a builtin sensor that automatically opens the valve to remove condensate when moisture is detected. Proudly made in the USA. Place an order at www.buydrainvalves.com.

www.barhydraulics.com

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CRS SERVICE INC CRS Service, Inc. has been a manufacturer and distributor of high quality replacement pumps and components for the global hydraulic industry since 1968. Through highconsistency manufacturing processes and mechanical engineering improvements, we’ve made our products more efficient, quieter and more durable. Our components are always engineered to your precise specifications, resulting in productive machine uptime and much longer meantime between failures.

FLUIDYNE FLUID POWER FluiDyne’s wide line of remanufactured Vickers, Rexroth, Continental, Oilgear and Racine products allow our people to quote what you need at a price to save you money. Our aftermarket FluiDyne products include popular Vickers Vane, Veljan, Vickers Piston, Rexroth A10V, Pressure Controls Valves, Gear Pumps and Char-Lynn Motors. Call or email us and see what our people can do for you.

CRS Service Inc Michigan, Ohio and Texas 800-521-2628, sales@crsservice.com

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Location: Boardman, Ohio 44512 330-758-8446, Toll Free: 855-629-4648

FluiDyne Fluid Power 31915 Groesbeck Hwy, Fraser, MI 48026 Phone: 586.296.7200 or 800.842.5377

www.fluidynefp.com


HYDRAULEX Hydraulex provides the largest offering in the industry of Remanufactured, Aftermarket, and OEM hydraulic components and parts such as pumps, motors, valves, cylinders and PTOs. We also offer complete hydraulic repair services for almost every make and brand of hydraulic component. Whatever your needs, we’re sure to be able to help. Visit our NEW website for more information (www.hydraulex.com), give us a call at 1-800-422-4279, or email us at sales@ahx1.com.

HYDRAULICS INTERNATIONAL, INC. No Compromise on Quality or Performance Established in 1976 and headquartered in Chatsworth, California, Hydraulics International, Inc. (HII) is a leading provider of pneumatically driven hydraulic pumps, portable and skid mounted high pressure hydrostatic test units and accumulator charging units on a global basis. Since inception, HII has maintained an intense focus on design and engineering, striving to stay at the forefront of Oil & Gas technological advances. Proudly made in the USA. When reliability counts, depend on the strength of a leader…HII, the leading name in high pressure pumps and gas boosters.

LA-MAN CORPORATION La-Man Corporation is a leading manufacturer of compressed air filtration products. With over 30 years of experience, we truly understand the importance of protecting valuable machinery, tools, and finished products from dirty, wet, contaminated air. La-Man’s line of products include the patented Extractor Dryer, .01 micron filter, as well as, LA-MAN-Air Breathing Systems™, SuperStar™ Membrane Dryers, and the Refrigerated Extractor/Dryer. PO BOX 328 • Mazeppa, MN 55956 800-348-2463

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www.hydraulex.com

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MAIN MANUFACTURING PRODUCTS MAIN’s website provides quick access to the most popular styles of HYDRAULIC FLANGES AND COMPONENTS. “About Us” gives background of this US manufacturer. “Create-A-Flange” offers more parts than the catalog — by picture. If it’s not here, or for questions, E-mails may be sent to get your answer quickly. MAIN Mfg. Products, Inc. 1-800-521-7918 • E-mail: info@mainmfg.com

NATIONAL TUBE SUPPLY Having a massive inventory that serves the nation allows NTS to access and provide quick turnaround for most orders. Work with NTS one time and you’ll find that we have the inventory and commitment to match your requirements and get the job done. NTS also offers precision cutting services for random lengths and cut-to-length tubing, with the ability to ship your order within the next day. Have questions? Feel free to contact us at 800.229.6872, request an online quote or use our contact form. We’re always happy to hear from you.

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www.mainmfg.com

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WWW.IFPS.ORG • WWW.FLUIDPOWERJOURNAL.COM

YATES INDUSTRIES Welded Cylinders • Hydraulic and Pneumatic • 1.5” up to 50” bore, with strokes exceeding 300” Heavy Duty Mill Cylinders • Hydraulic and Pneumatic • 1.5” up to 50” bore, with strokes exceeding 300” NFPA/JIC Tie Rod Cylinders • Hydraulic and Pneumatic • 1.5” up to 24” bore • Interchangeable with all brands Yates Cylinders, Inc. 586.778.7680 • sales@yatesind.com Yates Cylinders Alabama 256.351.8081 • decatur@yatesind.com Yates Cylinders Georgia 678.355.2240 • salesga@yatesind.com CIRCLE 349

www.yatesind.com NOVEMBER/DECEMBER 2017

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IO – Link A Step Toward

SMART Manufacturing

BY SAM SKELTON, CFPPS FESTO CORPORATION

Control engineers and plant maintenance personnel responsible for machine design and maintenance are continuously inundated with information about new connectivity technology for automation. Although this flood of new ideas and concepts can be overwhelming, it does show that “smart manufacturing” is on its way, a statement most manufacturers would agree with completely. So, what cost-effective, simple-to-implement technology is available now to manufacturers who want to step through the door to smart manufacturing? The answer is IO-Link.

What is IO-Link? IO-Link is a standardized IO technology for communicating from the controller to the lowest level of automation, such as sensors and actuators. Most importantly, IO-Link is NOT a new fieldbus, but a further development of an existing tried-and- tested, point-to-point communication technology that can utilize unshielded common industrial cabling. IO-Link is already in use in manufacturing automation. With IO-Link, the nightmares envisioned with the implementation of a new system are minimized—if not completely eliminated. You can use the identical fieldbus 44

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system your personnel are familiar with, and you won’t have to deal with any new or special cabling on the plant floor. Developed in 2009, IO-Link is now in its 8th year of operation, so this technology, which adheres to the IEC 61131-9 industrial standard, is well past the “guinea-pig” stage that manufacturers and end users dread. Current data shows some 2.19 million IO-Link nodes in the field as of 2014 (see Figure 1), and the number of manufacturers participating in, and developing, IO-Link technology continues to expand at a rapid rate. (For a list of companies participating with IO-Link, visit http://io-link.com/en/ WirUeberUns/Manufacturer.php?thisID=44. A competence matrix that displays interactively which technologies, products and services the IO-Link member companies provide is available at http://io-link.com/en/WirUeberUns/ competencyMatrix_new.php?thisID=43)

IO-Link System Overview An IO-Link master or gateway transmits all sensor signals to the controller and, conversely, relays control data to the sensor or actuator level. This is how IO-Link integrates

every sensor into the fieldbus level. The twoway communication pathway allows for comprehensive ongoing diagnostics and for the automated configuration of parameters for IO-Link devices via the controller. The IO-Link system is divided into three levels: master, device, and controlled device. The master level contains the IO-Link master, a module that is commonly manufactured in three forms (part of a pneumatic directional control valve manifold assembly, part of your programmable logic controller (PLC) assembly, or as a stand-alone device). The IO-Link master is the one significant difference in terms of hardware added to a traditional serial communication system. The master facilitates communication to the device level and then indirectly to the controlled-device level. Each IO-Link master communicates over a selected fieldbus or product-specific backplane bus. One IO-Link master can have several IO-Link ports or channels. One IO-Link device can be connected to each port; therefore, IO-Link is a point-to-point communication network, and not a fieldbus. Figure 2 is a Festo Corporation IO-Link system overview for example and reference. As shown in Figure 2, the Festo IO-Link system allows for the connection of many common devices. At the master level, you see a pneumatic directional control valve manifold assembly (Festo VTSA/CPX), stand-alone IO-Link masters (Festo CECC controller 4 point module and CTEU 2 point gateway module), and, of course, the PLC of your choice. At the device level you see proportional air regulators (Festo VPPM), remote stand-alone IO blocks (Festo CTSL), electric actuator drivers (Festo CMMO), pneumatic pressure switches (Festo SPAU), and pneumatic flow switches (Festo SFAW), as well as additional pneumatic directional control-valve manifolds (Festo VTUG and CPV). At the controlled-device level you see double-acting pneumatic cylinders (Festo DSBG, DSBC, and DSBF), electric actuators (Festo ELGR and EPCO), and pneumatic rotary actuators (Festo DRRD). There are few limits to the devices that can be implemented with IO-Link.

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Master Level

Device Level

Controlled Device Level

FIG.1 (Left): IO-Link nodes in the field - 2014 FIG.2 (Top): Festo Corporation IO-Link System

Technical Highlights IO-Link requires only one three-core cable to integrate most sensors and some valves and actuators. Five wire cables could be needed for other valve manifolds and actuators which require switched load power. Regardless, IO-Link devices are commonly integrated with M12 or M8 connectors for easy connection. Cables can be unshielded and up to 20 meters in length. One cable with power and signal combined will reduce the number of cables in a system.

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In principle, any IO-Link master can be combined with different manufacturers. However, double checking compatibility, such as maximum size of user data is definitely advised. One 8 port IO-Link master can support the data transmission of up to 136 sensors. The process data width per port can be up to 32 bytes of IO. A process data transmission rate of 230.4 kBaud is mandatory for any IO-Link master. Process data in a 16-bit length transmits in 2 ms. IO-Link utilizes a parameter-assignment server function (what some manufacturers call “mailbox function”) for data storage. This function assists in automatically setting the

parameters of devices replaced in the field, as well as identifying incorrect item replacements. Non IO-Link devices can be used in a system. However, you will lose the advanced diagnostics and configuration function of an IO-Link device. In addition, diagnostic data is sent over the same line as process data, improving troubleshooting as compared to non IO-Link devices. During production, sensors can be re-parameterized on the fly, thus allowing for the potential to run multiple components on the same line. This same re-parameterization ability allows for spare parts inventory in the plant to be drastically reduced.

NOVEMBER/DECEMBER 2017

45


CLASSIFIEDS ADVERTISER INDEX

HYDRAULIC SYSTEMS ENGINEER Butech Bliss, a global supplier of metal processing equipment, is seeking well qualified, multi-talented individuals to take part in an extensive growth strategy. Applicants should have the following qualifications and experience, including: Associates of Applied Degree in Fluid Power and a minimum of two to five years of designing hydraulic control systems and hydraulic power units. The Hydraulic Systems Engineer is responsible for the design and testing of hydraulics and control systems in our machinery. The individual must have the ability to design hydraulic control circuits, size hydraulic components and calculate flow and pressure requirements. The top candidate will demonstrate an understanding of fluid power filtration, hydraulic noise abatement, and have a working knowledge of various piping systems. The ability to design regenerative and accumulator based systems is a must. Butech Bliss offers an attractive starting salary and fringe benefit package.

IN STOCK FROM 25MM TO 80MM MANY COVERS IN STOCK • Pressure, Flow, Directional • Large Flow 90° Values

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• Single DIN blocks • Active Values • Safety Poppets

Phone: 989.984.0800 Toll Free: 1.877.ALMO. NOW Fax: 989.984.0830

Interested persons should e-mail their resume & completed application in complete confidence to: jobs@butech.com.

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Company................................................ Page....... Circle Adaconn + Inserta.......................................23........... 364 ALA Industries Ltd. Yuken Master Distributor.............................3........... 307 ALA Industries Ltd. Yuken Master Distributor...........................20........... 351 Ametek Automation and Process Technologies..........................37........... 329 Assured Automation...................................19........... 320 Assured Automation...................................23........... 366 Bar Hydraulics Inc...................... Inside Front........... 337 Bar Hydraulics Inc.......................................23........... 367 Bar Hydraulics Inc.......................................42........... 339 CFC Industrial Training................................41........... 335 Clippard Instrument Lab Inc.......Back Cover........... 336 Clippard Instrument Lab Inc......................42........... 341 Co-Ax Valves................................................16........... 317 CRS Services Inc...........................................5........... 309 CRS Services Inc.........................................42........... 342 Cyber-Tech Inc.............................................17........... 318 Cyber-Tech Inc.............................................22........... 362 Eaton Filtration............................................15........... 316 Eaton Filtration............................................24........... 368 Flange Lock..................................................40........... 333 Flange Lock..................................................21........... 356 Fluidyne Fluid Power....................................9........... 311 Fluidyne Fluid Power..................................22........... 361 Fluidyne Fluid Power..................................42........... 343 Gefran Inc....................................................39........... 332 Honor Pumps U.S.A...................................32........... 324 Honor Pumps U.S.A...................................23........... 365 Hydraulex....................................................43........... 344 Hydraulics International Inc.......................19........... 319 Hydraulics International Inc.......................43........... 345 Hydraulics Inc..............................................32........... 325 Hydraulics Inc..............................................20........... 350 Hydrauliques Continental Inc....................14........... 314 Hydrauliques Continental Inc....................21........... 355 Inserta Products..........................................26........... 322 Inserta Products..........................................21........... 358 J/T Hydraulics & Service Co......................21........... 354 K & S Services.............................................14........... 315 K & S Services.............................................22........... 359 Keller America.............................................13........... 313 Keller America.............................................20........... 353 La-Man Corp..................................................5........... 308 La-Man Corp................................................43........... 346 Lubriplate Inc................................................7........... 310 Main Manufacturing Products Inc.............22........... 363 Main Manufacturing Products Inc.............43........... 347 National Tube Supply.................................. 11........... 312 National Tube Supply..................................43........... 348 Peninsular Cylinder Co. Inc........................35........... 328 Polyconn......................................................34........... 326 Polyconn......................................................24........... 371 Power Valve U.S.A......................................40........... 334 Power Valve U.S.A......................................24........... 369 SC Hydraulic Engineering Corp.................38........... 331 SC Hydraulic Engineering Corp.................22........... 360 SFC KOENIG................................................25........... 321 SFC KOENIG................................................21........... 357 Sonceboz SA...............................................27........... 323 Sunfab North America................................34........... 327 VEST Inc.......................................Inside Back........... 338 www.BuyDrainValves.com........................42........... 340 Yates Industries Inc.......................................1........... 306 Yates Industries Inc.....................................24........... 370 Yates Industries Inc.....................................43........... 349 Youli America..............................................38........... 330 Youli America..............................................20........... 352 Ad • Product Spotlight • Web Marketplace

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1. Do you specify, select or influence the purchase of components & systems, on new or existing machinery? 03  Yes 04  No. If yes, which technologies? (check all that apply) 05  Hydraulic 06  Pneumatic 09  None of These 07  Vacuum 08  Electronic Controls

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Fluid Power Journal  

November/December 2017

Fluid Power Journal  

November/December 2017