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Underground Drainage Systems

marley.co.uk


Innovation & Expertise

Marley Underground Drainage Systems The Marley Plumbing & Drainage range of underground systems include the solid wall range, predominately for round the house drainage and Quantum structured wall range for sewer and highway drainage applications.

BS EN ISO 9001:2008 BS EN ISO 14001:2004

Contents 4

Solid wall systems

5

Structured wall systems

6

Key components

8

Design

10

Installation data

24

British & European standards

25

Marley system solutions

26-35

Product range

MARLEY Underground Drainage Systems | 3


Solid wall systems

Structured wall systems

Gully hopper UG47

45º short radius bend UB45

Inspection chamber lid UCL3

Pipe UP406

Bottle gully UG50

P trap gully UG42

Compact gully UG40

Chamber lid & cover UCL35/UCL35PP 45º short radius bend UB45

Bottle gully raising piece UG52

Inspection chamber riser UCR2

Inspection chamber base UCC3/UCC5

Pipe UP406

45º short radius bend UB45

Slip coupling UE405 Pipe UP406 Long radius bend UBL488

Coupling UE407 Inspection chamber UCC7

45º short radius bend UB455R Straight channel UCC4

Diagram for illustrative purposes only

Key features of the Marley solid wall system

Quantum Sewer – PVCu

Quantum Highway – PVCu ●● 150mm, 225mm and 300mm, diameters

Large diameter Quantum Highway – HDPE

●● Highway surface water carrier and filter drains

●● 375mm, 450mm and 600mm diameters.

●● Private surface water applications.

●● Pipes are available in fully slotted, half slotted and solid wall options.

●● 82mm, 110mm & 160mm diameters

●● Access fittings

●● Manufactured to BS EN 1401: 1999

●● 150mm, 225mm & 300mm diameters

●● Private drainage

●● 250mm and 450mm inspection chambers

●● BBA 88/1977 certification

●● Suitable for adoptable foul and surface water sewers

●● A number of solid wall fittings are also suitable for use with 150mm quantum and highway pipes.

●● Private foul and surface water applications.

●● Plain ended and socketted pipe ●● Adaptors to other materials

●● Adjustable and variable bends ●● A wide range of gullies

Quantum is manufactured in two grades, sewer and highway, and offers the following benefits over traditional materials ●● The flexibility to tolerate ground movement without damage, whilst withstanding the combined effects of backfill and loading ●● Fewer joints to reduce the likelihood of leaks and blockages ●● A high level of chemical resistance to the wide range of substances found in both effluent and contaminated soils ●● A smooth bore gives good hydraulic performance 4 | MARLEY Underground Drainage Systems

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

●● BBA certificate no.11/H172.

●● A red stripe, printed down the length of the pipe, aids identification of sewer pipe ●● BBA 94/2985 certification on Quantum Sewer for private foul and surface water applications ●● BBA 09/H146 & BBA 98/3486 certification on Quantum Highway ●● WIS 4-35-01 certification on Quantum Sewer for adoptable foul and surface water sewers. MARLEY Underground Drainage Systems | 5


Key components The Marley underground drainage range offers a comprehensive range of standard fittings including bends, branches and couplings. Pictured is a selection of key components within the range. For a complete listing of the below ground range, see pages 26-35.

250mm chamber (UCC7) & lid (UCL2)

Inspection chambers 250mm and 450mm inspection chambers can be used as an alternative to traditional manholes for standard and deep inspection. See page 16-19 for installation data. (see Below Ground Price List, page 6)

450x160mm chamber base (UCC5), riser (UCR2), lid (UCL35PP) & clip (UCC10). Can be used for deep inspection

Anti-flood valves (USW120, USW130 & USW140) An anti-flood valve is a simple and effective way to eliminate backflow through drainage systems. The Marley range consists of double flap options, available in 110 and 160mm (double flap only). The flap(s) in the valve opens to allow discharge. In a potential flood situation, the rising water levels seal the flap(s) shut, alleviating the risk of the water backing up into a property. The internal profile is designed to avoid any interrupted flow and provides full access for pipe cleaning or rodding. (see Below Ground Price List, page 9)

Anti-flood valve (USW120) single flap

6 | MARLEY Underground Drainage Systems

Anti-flood valve (USW130 & USW140) double flap

Deep inspection chamber 450x110mm chamber base (UCC3D), riser (UCR3), access ring (UCLRR), lid (UCL35PP) & clip (UCC10D)

250mm chamber (UCC7) & lid (UCL3)

Bottle gully (UG50)

Adjustable bends

Ideal for new or replacement installations. Accepts waste and rainwater pipes. A fully rotating gully body allows the outlet to face the required direction of the drain connection.

Available in 82, 110 and 160mm with a solvent weld joint or as 110mm mechanical or multiflex bends.

A removable rubber plug provides access for rodding. UG52 optional raising piece available. (see Below Ground Price List, page 8)

Bottle gully (UG50)

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

The solvent weld bend can be adjusted by cutting the fitting at the required angle and solvent welding the two sections together.

Mechanical bend (UB47M)

The mechanical bend provides a ‘twist and lock’ solution to achieve the desired angle of between 5° and 30°. (see Below Ground Price List, page 5) Multiflex bends are available as socket/ spigot or socket/socket (shown) and can be adjusted from 0°-90°.

Adjustable bend (UB47)

Code

Angle achieved

UB37

11° – 87½°

UB47

21° – 90°

UB67

15° – 90°

Mulitflex bend (UDSB110)

MARLEY Underground Drainage Systems | 7


Design Statutory requirements

Means of access

Gradients

Physical characteristics

Solid wall perforated pipe

The following standards deal with drainage design:

Access is required to drainage installations for testing, inspection and removal of debris. Access to drainage allowing rodding in both directions can be provided by inspection chambers, manholes and other access fittings. Rodding eyes provide access for clearance of debris in the direction of flow only and should thus be used in conjunction with an access chamber or manhole at a point downstream.

Foul water drainage systems are generally designed to run at a maximum of three quarters full bore. Pipe gradients should be established such that the velocity does not fall below 0.70 m/s to ensure adequate self-cleansing.

Dimensions and weights

110mm solid wall perforated pipe is manufactured to the dimensional requirements of BS EN 1401-1:1999. Pipe has two rows of slots that are 60mm apart and 1.75mm wide. Slot sizes as detailed in the table below.

No part of the drain or sewer should be more than 50m away from a manhole. The distance between points should therefore not exceed 100m.

Gullies incorporating in foul water or combined drainage systems must have a 50mm minimum water seal.

●● BS EN 752: 2008 Drain and sewer systems outside buildings. ●● BS EN 1610: 1998 Construction and testing of drains and Sewers. The design and layout of drainage and sewerage systems should comply with The Building Regulations and Water Authority Specification. Reference should also be made to the Sewers for Adoption manual. The following information is provided only as a general guide to good practice for the design of underground drainage systems. For full details please consult the relevant documents referred to above.

For full guidance as to provision of access, reference should be made to BS EN 752 2008. The table below details the maximum spacing of the access points as detailed in the above standard.

A 110mm foul drain taking the discharge of less than 1 l/s should be laid at a 1:40 (25mm per metre) fall. A foul drain taking the discharge from a minimum of one WC can be laid at 1:80 (12.5mm per metre).

The table below is taken from BS EN 752 2008 and provides guidance on minimum gradients for different size drains

Pipe

Material

Solid wall

BS nominal size (mm)

Min

Max

Wall thickness (mm)

Weight kg/metre

82 110 160 150 225 300 150 225 300 375 450 600

82.4 110.0 160.0 145 226 297 148 230 302 396 496 598

82.7 110.3 160.4 160 250 330 160 250 330 465 580 700

3.0 3.2 4.0 – – – – – – – – –

1.2 1.7 3.0 1.85 4.20 7.00 1.25 2.75 4.65 8.50 13.30 20.83

PVCu

Quantum Sewer

PVCu

Quantum Highway

PVCu

Quantum Highway

HDPE

Quantum perforated pipes

Pipe strength Pipe strength Minimum short-term ring stiffness Minimum short-term ring stiffness

Minimum two-year ring stiffness

Means of access

Gradients Access fitting

Start of external drain* Rodding eye

1

2

To branch or junction

12

12

Shallow inspection chamber

Manhole or deep inspection chamber

22

45

22

22

22

45

45

Type 1 access fitting 150 x 100mm

12

22

22

Type 2 access fitting 225 x 100mm

22

45

45

Shallow inspection chamber

22

45

22

45

45

Manhole or deep inspection chamber

45

90

Peak flow (a) litres/ second <1

>1

Pipe type

Pipe size

Marley solid wall Marley solid wall Quantum Sewer Quantum Highway Quantum Sewer Quantum Highway

110mm 160mm –

Quantum highway pipes are available in 150, 225, 300, 375, 450 and 600mm sizes, in either fully slotted or half slotted options. Slot sizes are detailed in the table below.

SN N/m2 @ 20°C 8000 4000 8000 6000 4000 3000

– – –

Quantum perforated pipes

Solid wall perforated pipe PVCu pipe size (mm)

Minimum gradient

Pipe size (mm)

Slot width (mm)

Slot length (mm)

Slotted pipe (mm2/m)

110

1.75

24

2041

Nominal pipe size (mm)

Slot width (mm)

Area half Area fully Slot length slotted pipe slotted pipe (mm) (mm2/m) (mm2/m)

82

1:40

150

1.5

22

3000

6000

110

1:40

225

1.5

38

3500

7000

82

1:80

300

1.5

58

4000

8000

375

3.5

35-40

11270

22540

450

3.5

35-40

9310

18620

600

3.5

35-40

7350

14700

110

1:80 (b)

160

1:150 (c)

(a) Peak flow based on probability flow calculation method (b) Minimum 1 WC (c) Minimum 5 WCs Surface water drainage systems may be designed to run full bore.

* Stack or ground floor appliance

8 | MARLEY Underground Drainage Systems

The slotted cross sectional area for both solid wall and Quantum pipes exceed the perforation requirements of the Department of Transport ‘Specification for Highway Works’ 2001. This requires a minimum perforated area of 1000mm2/m irrespective of pipe diameter.

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

120º

60mm

60º 60º 45º

Half slotted pipe (150, 225 & 300mm)

Half slotted pipe (375, 450 & 600mm)

60º

Fully slotted pipe

MARLEY Underground Drainage Systems | 9


Installation data Pipe laying

Bedding & backfill

The following information is based on the recommendations in BS 5955: Part 6 ‘Installation of PVCu pipework for gravity drains and sewers’ and BS EN 1610 ‘Construction and testing of drains and sewers’ and is intended as a general guide to good practice in the selection of bedding and backfill materials for Marley solid wall and Quantum underground drainage systems. Excavation Trenches should not be open for extended periods in advance of pipe laying and should be backfilled as soon as possible. It is essential that the sides of the trench are adequately supported during pipe laying. Trench widths should be as narrow as is practicable but not less than the pipe diameter plus 300mm to allow adequate sidefill to be placed. Deeper excavations should ideally incorporate a sub-trench in accordance with the diagram below.

Granular material for bed & surround of PVCu drains and sewers

The sidefill material must be the same as the bedding material and extended to the crown of the pipe and be thoroughly compacted. Where the backfill above the pipe contains stones larger than 40mm or where the pipework is deeper than 2m in poor ground, the granular material must extend at least 100mm above the pipe crown. Alternatively, backfill material can be graded to eliminate stones exceeding 40mm and this selected material used for the first 300mm above the pipe.

Grading complying with the requirements of BS EN 1610. Granular material also includes aggregates for concrete to BS EN 12620.

Granular material

Trench width in accordance with BS EN 1610 Tables 1 & 2

Nominal pipe size

100/110mm Angle of unsupported trench to be in accordance with BS EN 1610

150/160mm Pipe OD+ Bedding depth

Sub trench excavated as shown

150/225mm and over

Bedding & backfill

Granular material size 10mm nominal single-size

Selected backfill must not contain stones larger than 40mm

14 to 5mm course graded 10 or 14mm nominal single-size

300mm

14 to 5mm course graded 10,14 or 20mm nominal single-size 14 or 20 to 5mm course graded

Pipe OD + 300mm

10 | MARLEY Underground Drainage Systems

*Suitable material is defined as material in accordance with the recommendations of BS 5955: Part 6: 1980 Appendix A, having a maximum particle size not exceeding 20mm.

Where the as-dug material is un-suitable as bed and surround, installation should be carried out in accordance with BS EN 1610 bedding construction type 1, as shown below. Trenches should be excavated to allow for the depth of bedding material. Before any pipework is installed the bedding material should be laid evenly along the bottom of the trench.

Suitable imported granular material for bedding and surrounding PVCu solid wall and Quantum pipes for private and adoptable sewer applications is detailed in the table below:

Excavation

When the pipes are to be laid in rock, compacted sand or gravel, or in very soft or wet ground requiring mechanical means of trimming, the bedding should be a minimum of 100mm.

Where the as-dug material is suitable*, the bottom of the trench may be trimmed to form the pipe bed and the as-dug soil used as sidefill and backfill in accordance with BS EN 1610 bedding construction type B (see drawing below).

Pipe diameter

Sidefill

Trench bottom trimmed to form pipe bed

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

300mm 100mm Pipe diameter 100mm dependent on in situ soil type and condition

Bed and sidefill with suitable granular material

MARLEY Underground Drainage Systems | 11


Installation data Pipe laying It is important to ensure that the ground is prepared correctly and that suitable bedding and backfill material is used, depending on the soil type and the loading required.

Shallow domestic drains

Drains under solid ground floors

Concrete bed & surround

Drains under private roads

Pipes laid at depths less than 600mm and which are not under a road should, where necessary, be protected against damage by placing over them a layer of concrete, paving slabs or similar. A minimum 75mm cushioning layer of granular material must be laid between pipes and the slabs or concrete.

Drains often have to be laid under buildings in order to connect sanitary pipework which has been positioned some distance from the outer walls. Where this occurs, deep hardcore within the foundation boundaries should be compacted first. The trench for the pipe should then be excavated and suitable material employed for the bedding and backfilling operation. If trenches are dug from original ground, pipes may be laid and surrounded as necessary before the top layer of hardcore is formed. Where a pipe passes through a wall or foundation of a building, a lintel or sleeve should be builtin to provide clearance around the pipe.

The flexible nature of PVCu pipes enables them to accommodate ground movement and other differential settlement that may occur under normal conditions. Therefore, the use of concrete bed and surround is not recommended and only under special circumstances, at very shallow cover depths or where it is necessary to safeguard foundations, should it be used. Where the use of concrete bed and surround is unavoidable, it is recommended that pipes are laid in 3 metre lengths and a compressible board is shaped to fit around each joint. Pipes should also be wrapped with polythene to prevent the ingress of cement slurry into ring seal joints.

If the depth of cover under a road or driveway is less than 0.9m, a concrete slab spanning the trench width is required.

Where drains are laid in fields, additional protection may be required from heavy vehicles and equipment. It is recommended that the installation is carried out with a concrete slab spanning the trench as shown for drains under private roads (on opposite page below).

Shallow domestic drains

Drains under solid ground floors

Adoptable sewers under roads For adoptable sewer applications pipe bedding details should be in accordance with the Water Industry Specification. Selected as-dug material may be used for bedding and sidefill provided it meets the evaluation procedure and compaction fraction test values specified in WIS 4-08-01. The minimum cover under public roads should be 1.2m to the top of the pipe. The above information is for general guidance only and detailed proposals with regard to bedding and sidefill materials for sewers must be submitted to the relevant Adopting Authority for formal approval at the design stage of the project.

Drains under private roads

Adoptable sewers under roads Road construction

Road construction

Concrete slab

Concrete slab spanning trench

polythene membrane

Less than 600mm

Pipe diameter 100mm dependent on in situ soil type and condition

75mm min granular material

100mm 100mm min Pipe diameter

Mesh reinforcement if required 100mm minimum

100mm Pipe diameter

Bed and surround with suitable granular material

100mm

Trench dug out of compacted hardcore

12 | MARLEY Underground Drainage Systems

Less than 900mm

200mm min

backfill

Paving slab

Bed and surround with suitable granular material

For applications in accordance with DTP requirements, please refer to the technical design and installation guide, available to download from marley.co.uk

Selected backfill must not contain stones larger than 40mm

Backfill compacted in layers not exceeding 250mm thick

1.2 min under highways 0.9m min elseware

Initial backfill material not less than 300mm thick heavy compaction equipment not to be used

Pipe diameter 150mm granular material above pipe crown

100mm min

Bed and surround with suitable granular material Bed and surround with suitable granular material

MARLEY Underground Drainage Systems | 13


Installation data Shallow inspection chambers 250mm inspection chambers UCL2 or UCL3 lid and frame

Local concrete surround

UCC7 250mm inspection chamber

600mm max

250mm inspection chambers may be used as an alternative to traditional manholes for invert depths up to 600mm. Intermediate depths can be accommodated by cutting the chamber riser using a hard tipped handsaw or similar. The UCC7 is a one piece, level invert chamber with push-fit inlet and outlet sockets, making installation quick and easy. Square or circular PVCu lids and frames are available for use with 250mm diameter inspection chambers and meet the loading requirements of BS EN 124: 1994 Class A15. An alternative to the UCC7 is the level invert chamber base UAC44 with separate riser UAR1. Both square or circular lids and frames are suitable for use with this inspection chamber assembly. Where the UCC7 or UAC44 inspection chambers are used to make a 90° change of direction in the drain, 45° bends should be fitted to the inlet and outlet connections to maintain a level invert through the chamber. It is also recommended that the peak flow in the drain is always discharged through the main channel and chambers are rotated accordingly on site to accommodate this.

Bed and surround with suitable granular material

250mm bottom outlet inspection chambers UCL2 or UCL3 lid and frame

Local concrete surround

600mm max

UAR1 riser UAC02 chamber body UBL488 long radius bend

UE407 coupling

Alternative 45º bend & branch

14 | MARLEY Underground Drainage Systems

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

Bed and surround with suitable granular material

The 250mm bottom outlet inspection chamber UAC02 provides a multiple collection point for branch drains from one or more dwellings and may also serve as a rodding and testing point for the main drain. The 110mm bottom outlet ensures that discharges from the side branches are quickly transmitted to the main drain which may be situated directly under the chamber or to one side at a lower level. The bottom outlet chamber is ideal for situations where the main drain runs parallel to a building at a lower level as this allows the chamber to be positioned directly above the drain. Connection is then made using a back drop arrangement with a 45° branch and bend to the main drain. Each chamber has four 110mm spigot inlets, three of which are open and the fourth can be opened for use if necessary. The UE43 plug can be used to blank off connections not required and the chamber riser UAR1 cut to accommodate invert depths of less than 600mm. The UCL2 circular or UCL3 square lid and frame can be used to provide access to the chamber at ground level.

MARLEY Underground Drainage Systems | 15


Installation data Inspection chambers 450mm inspection chambers may be used as an alternative to traditionally constructed manholes for invert depths of up to 1.2 metres. Intermediate depths can easily be accommodated by simply cutting a riser, between the ribbed sections, to the desired height using a fine tooth saw. 450mm inspection chambers

450mm deep inspection chambers

Chambers should be installed on a 100mm bed of suitable as-dug or granular material and care should be taken to ensure the bedding material is evenly compacted under the base so that the chamber is fully supported.

When connecting the UCC3 or UCC5 chamber base to a riser, or jointing riser to riser, the ring seal is always located in the first groove, as detailed opposite. To ease jointing it is recommended that silicone lubricant is used.

During the installation stage and prior to backfilling, it is recommended that chamber riser retaining clips UCC10 are fitted to maintain vertical alignment of the chamber during the backfilling operation.

The UCC5 160mm chamber base is fully compatible with 150mm Quantum pipe. This is achieved by removing the snap cap and seal from the chamber base and inserting Quantum pipe into the socket, with the seal located into the first corrugation of pipe.

Sidefill material should extend to just below ground level and the cast iron cover and frame set in a concrete plinth. Two versions of chamber base are available, the UCC3 has 110mm inlets and outlet and the UCC5 has 110/160mm inlets and 160mm outlet. Both have ring seal socket connections.

Local concrete bed and surround to frame

For the installation of an inspection chamber deeper than 1.2m, the regulations require the clear opening to be reduced to 350mm to prevent man entry. Inspection and maintenance should be carried out by remotely operated equipment and the maximum depth is limited to 4m. Access is only permitted when there is no other alternative.

Ring seal

For full details please refer to the Building Regulations (England & Wales) Approved Document H – Drainage & Waste Disposal – April 2002 or Part 3 of the Building (Scotland) Regulations 2004 BSEN 752 2008.

110mm (UCC3) / 160mm (UCC5)

450mm inspection chambers are designed to withstand water testing in accordance with BS EN 1610.

UCL35/UCL35PP/UCL125 cover and frame

UCL125 ductile iron cover and frame to BS EN 124 Class B125 for use in roads

The 110mm deep inspection chamber UCC3D incorporates reinforcing ribs on the underside of the chamber and a single UCR3 chamber riser rod welded to the chamber base.

Granular material

Bond breaker around riser (heavy duty DPC or similiar)

Please note that the standard UCC3 chamber base and UCR2 riser are not suitable for deep inspection applications. Featuring increased ring stiffness over our standard inspection chamber riser, the UCR3 deep inspection riser must be used for all deep inspection applications. Identifiable by tabs marked ‘Deep Inspection’ on the inside, each riser is 480mm high (effective height 440mm) and is supplied with a 450mm ring seal. The UCR3 must be used in conjunction with the UCC5 or UCC3D inspection chambers for deep inspection. The reduced access ring (UCLRR) fits into the UCL35PP lid and creates the required restricted opening for non-man entry.

Local concrete bed & surround

UCLRR UCL35PP

UCR3

Surface

UCR2 chamber riser

UCC3 110mm or UCC5 160mm base

UCC10 chamber riser clip

Concrete surround 200mm deep Chamber riser

Bed and surround with suitable granular material

16 | MARLEY Underground Drainage Systems

110mm or 160mm pipe

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

UCC3D or UCC5

MARLEY Underground Drainage Systems | 17


Installation data Gully combinations A comprehensive range of gully components are available, allowing a wide variety of gully combinations to be assembled on site to accommodate different applications. 32/40/50mm waste pipe or 68mm circular/65mm square downpipe

Square or rectangular gully hoppers

32, 40 or 50mm waste pipe

Compact gully

32, 40 or 50mm waste pipe

UG48 square gully hopper

UG47 rectangular gully hopper

The square or rectangular gully hoppers UG47/UG48 and the gully inlet raising piece UW401 all have connections for small diameter pipework above the trap water level but below the gully grating.

SA411, 421, 420 boss adaptor

32, 40 or 50mm waste pipe

Where a very shallow invert is required a UB45 110mm x 45째 socket/spigot bend can be connected into the gully outlet.

Waste pipes can be connected using standard Marley universal boss adaptors, as illustrated.

The larger boss upstands on the gully accept 68mm rainwater pipe connections and the smaller upstands allow 32, 40 and 50mm pipes to be connected using the appropriate boss connector.

The larger diameter upstands on the square or rectangular gully hoppers are designed to provide a solvent socket connection for 68mm circular rainwater pipes.

110mm pipe

KB1/2/3 bend

P trap gully UG45 gully grating

The double socket design of the UG42 P Trap Gully makes it ideal for use in restricted spaces and allows the trap to be orientated to suit the direction of the outlet pipe. Both the square UG48 and rectangular UG47 hoppers can be connected to the gully using a short length of 110mm pipe cut to suit ground level.

The UG40 compact gully is simple in design, it features a unique design of baffle plate which, when removed, provides full access to the main body for cleaning and rodding purposes.

UG40 gully

SA411, 421, 420 boss adaptor

110mm socket outlet

SA411, 421, 420 boss adaptor

Rainwater pipe

110mm pipe

32, 40 or 50mm waste pipe

Bottle gully The UG50 bottle gully is ideal for new or replacement installations and it provides the facility for direct 110mm connections and waste pipe connections via boss adaptors.

UG52 raising piece

110mm solvent socket

The fully rotating gully body allows the outlet to be orientated to suit the drain connection. A removable rubber plug provides access for cleaning.

UW401 raising piece

110mm outlet Bottle gully UG50/UG50D

The gully raising piece UG52 allows the gully to be installed at depths up to 520mm.

The UG45 gully grating can also be used with the UW401 raising piece to receive waste pipe connections below ground level.

110mm drain

Installation procedure for bottle gully 110mm drain 32, 40 or 50mm waste pipe

P trap gully UG42 P trap gully UG42

1. Cut raising piece to required length by saw cutting midway between external corrugations. 2. Remove sealing ring from gully frame spigot and place in first corrugation of raising piece. 3. Lubricate and push fit raising piece into top of gully body. 4. Gully frame spigot can then be solvent welded into top of raising piece. The gully grating may be secured to the frame if necessary with two 6 x 13mm self tapping pan head corrosion resistant screws (not supplied).

18 | MARLEY Underground Drainage Systems

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

MARLEY Underground Drainage Systems | 19


Installation data Making the connection Marley offer a range of adaptors which allow connections from soil or rainwater to drain, making the process quick and straightforward. Stub waste connections Isolated ground floor sanitary appliances are frequently supplied with their own 110mm drain in the form of an oversized and unventilated branch. There are two methods of connecting waste pipework direct to drain. The SRM402 reducer may be used and solvent welded onto a plain spigot-upstand of pipe. With the SE41 reducer a flexible connection is provided at floor level as this fitting push fits into a ring seal socket. Standard Marley boss adaptors are used with both types of reducer.

40 or 32mm pipe SA421/411 boss adaptor

Connections to other materials 50mm pipe SA420 boss adaptor

SRM402 reducer

SRM402 reducer

110mm PVCu pipe

110mm PVCu pipe

110mm PVCu to 40 or 32mm pipe

40 or 32mm pipe SA421/411 boss adaptor

UCA40 adaptor

Thin wall clay pipe

50mm pipe SA420 boss adaptor SE41 reducer

Ring seal socket

Ring seal socket

110mm PVCu pipe

110mm PVCu pipe

110mm PVCu pipe

2:1 sand and cement

Where rainwater pipes connect directly to a drain and are of different sizes, a suitable reducer and adaptor fitting will be required. The diameter of 110mm PVCu solid wall above and below ground drainage systems are the same and therefore direct connection may be achieved without an adaptor.

68mm circular rainwater pipe

Gaskin

UA41 adaptor

Stoneware socket

PVCu spigot to stoneware socket

UCA41 adaptor

Gaskin

Thick wall clay pipe

110mm PVCu to 50mm pipe

Stoneware/cast iron spigot

External rainwater pipes usually connect direct to the drain or, depending on the design of the sewerage system, via a gully trap.

110mm PVCu pipe

PVCu pipe socket to thin wall clayware socket

UA47 adaptor

PVCu socket to stoneware/cast iron spigot

Rainwater pipe connections

2:1 sand and cement

110mm PVCu to 50mm pipe

SE41 reducer

110mm PVCu to 40 or 32mm pipe

Marley also offer a range of adaptors allowing connections to be made to other materials, including clay. This allows for the replacement of existing sections of the pipe or simply to connect a new system to an existing one.

65mm square rainwater pipe RLE2 adaptor

UE407 coupling

110mm PVCu pipe PVCu pipe socket to thick wall clayware socket

The UMA45 adaptor can be used to connect 160mm solid wall drainage pipes to BS EN 1401: 2000 to 150mm diameter nominal size clayware pipes as shown on page 23.

RRM425 reducer RRM425 reducer 110mm PVCu pipe

110mm PVCu to 68mm circular rainwater pipe

68mm circular rainwater pipe

SRM325 reducer

110mm PVCu pipe

110mm PVCu to 65mm square rainwater pipe

82mm circular rainwater pipe SRM304 reducer Ring seal socket

82mm PVCu pipe

82mm PVCu to 68mm circular rainwater pipe

20 | MARLEY Underground Drainage Systems

110mm PVCu pipe

110mm PVCu to 82mm circular rainwater pipe

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

MARLEY Underground Drainage Systems | 21


Installation data Making the connection URM11 seal in first corrugation

Cutting and jointing Quantum pipes Quantum pipes may be easily cut to length on site if required using a fine tooth saw. Saw cuts should be made square to the pipe midway between the corrugations. It is not necessary to chamfer the end of the pipe after cutting.

Connection to 160mm solid wall pipe All 150mm Quantum sockets have been designed for use with Quantum pipes and 160mm solid wall pipes to BS EN 1401: 2000. To adapt a Quantum fitting to accept 160mm solid wall drainage pipe, a snap cap SNC6 and seal UR61T must be fitted to the end of the socket to enable a connection to be made, as shown right.

Pipe cut between corrugations with fine tooth saw

150mm Quantum pipe

Unlike joints on standard solid wall pipe, where the ring seal is located in a housing within the socket, with Quantum pipe the ring seal is fitted around the pipe.

Pipe socket or coupling

Flexible couplings

Installation procedure

The range of flexible couplings allow connections to be made between Quantum pipes and pipes of other materials.

1. Remove factory fitted â&#x20AC;&#x2DC;Tâ&#x20AC;&#x2122; seal from adaptor socket.

2. Fit seal into the first corrugation of the pipe making sure that the seal is correctly handed, as shown right, and that it is not twisted.

4. Push pipe fully into the socket either by hand or by using a timber block and lever on the other end of the pipe.

160mm solid wall pipe

The UMA45 adaptor may be used to connect 150mm Quantum pipe to Densleeve or Hepsleeve 188mm outside diameter clayware pipe.

The procedure for jointing is as follows:

3. Apply lubricant around the pipe seal and inside the socket.

UME15Q coupling

Quantum to thick wall clayware

The adaptor is designed to allow Quantum pipe to be jointed with clayware pipe using a standard clayware pipe coupler.

1. Ensure that the end of the pipe and inside the socket are free from swarf, grit, etc.

SNC6 snap cap and seal UR6IT

2. Fit Quantum seal on the pipe in the 10th corrugation from the end of the pipe ensuring the seal is correctly handed. 3. Lubricate the seal and inside the socket of the adaptor. Push the adaptor over the pipe, ensuring the pipe passes completely through the adaptor until the end of the pipe aligns with the end of the adaptor.

Quantum pipe inserted full depth of adaptor

Quantum pipe with seal fitted in 10th corrugation

Clayware pipe coupler

UMA45 Thick wall adaptor with clayware pipe integral seal removed

4. Lubricate the adaptor spigot and push into the clayware pipe coupler up to the central register. Quantum seal fitted in first corrugation of pipe and handed as shown

Quantum pipe

Flexible coupling

Other pipe material

Quantum to thin wall clayware

Quantum couplings, bends, branches and reducers have an all socket configuration and jointing these to Quantum pipe is achieved in the same way as described above.

The same adaptor can also be used to connect 150mm Quantum pipe to Hepsleeve or Supersleeve 178mm outside diameter clayware pipe. For this application the end spigot of the adaptor is first removed using a fine tooth saw. The remaining section of the adaptor is then suitable for connecting directly into a standard polypropylene clayware pipe coupler as shown right. The installation sequence for this application is similar to that previously described but the seal is fitted on the Quantum pipe in the 6th corrugation from the end of the pipe to take into account the shortened length of the adaptor.

Quantum pipe inserted full depth of adaptor

Quantum pipe with seal fitted in 6th corrugation

Clayware pipe coupler

UMA45 adaptor with integral seal removed

Thin wall clayware pipe

Clayware pipe coupler

Solid wall PVCu pipe to clayware The UMA45 adaptor can also be used as supplied to connect 160mm solid wall PVCu pipe to clayware drainage, as shown right.

160mm solid wall PVCu pipe

22 | MARLEY Underground Drainage Systems

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

UMA45 adaptor with integral seal

Thick wall clayware pipe

MARLEY Underground Drainage Systems | 23


Standards

Marley system solutions

British & European Standards BS EN 12620: 2008 Aggregates for concrete. BS 4660 & BS EN 1401: 1999 Thermoplastics ancillary fittings of nominal sizes 110 and 160 for below ground gravity drainage and sewerage. BS 4962: 1989 Specification for plastic pipes and fittings for use as subsoil field drains. BS 5955-6: 1980 Plastics pipework (thermoplastics materials). Code of practice for the installation of unplasticised PVC pipework for gravity drains and sewers. BS EN 14860: 2006 Adhesives for non-pressure thermoplastic pipe systems. BS 7158: 2001 Plastic inspection chambers for drains and sewers. BS EN 124: 1994 Gully tops and manhole tops for vehicular and pedestrian areas. Design requirements, type testing, marking, quality control. BS EN 295: 1991 Vitrified clay pipes & fittings and pipe joints for drains and sewers.

BS EN 681-1: 1996 Elastomeric seals. Material requirements for pipe joint seals used in water and drainage applications. BS EN 752: 2008 Drain & Sewer Systems outside buildings. BS EN 1295-1: 1998 Structural design of buried pipelines under various conditions of loading. General requirements.

BS EN 150 14001: 2004 Environmental management systems requirements with guidance for use. BBA 88/1977 Marley Underground Drainage System. BBA 09/H146 Quantum Highway PVCu Twinwall Drainage System.

BS EN 1610: 1998 Construction & Testing of Drains & Sewers.

BBA 94/2985 Marley Quantum Sewer PVCu Twinwall Underground Drainage and Sewerage System.

BS EN 12056-2: 2000 Gravity drainage systems inside buildings: Sanitary pipework, layout and calculation.

BBA 98/3486 Marley Quantum Highway PVCu Twinwall Surface Water Drainage System.

BS EN 12056-3: 2000 Gravity drainage systems inside buildings. Roof drainage, layout and calculation.

WIS 4-08-01 Imported granular and selected as-dug bedding and sidefill materials for buried pipelines.

BS EN 13476-3: 2007 Plastics piping systems for non-pressure drainage and sewerage, structured wall piping systems with smooth bore and profiled external surface.

WIS 4-35-01: 2000 Specification for Structured Wall Pipes: Joints & Couplers.

BS EN ISO 9001-2: 2008 Quality management systems.

Marley PVCu Soil Standard PVCu soil systems to BS EN 1329: 2000. Ideal for domestic and commercial applications, including branch connections to other materials. Available in 82mm, 110mm and 160mm, ring seal and solvent weld jointing variants.

Marley HDPE Marley Akatherm HDPE is a drainage system which offers an alternative solution to cast iron. It is particularly suited for commercial applications or where a product with high impact or abrasion resistance is required, such as hospitals, hotels, schools, as well as residential buildings. HDPE will also cope with temperature variations of -40°C to 100°C making it ideal for external as well as internal installations.

Marley dBlue An acoustic soil and waste range with a triple layered pipe providing quick, hygienic removal of sanitary waste water. The noise generated by the flow of water is dramatically reduced – making it perfect for multi-occupancy apartment blocks and high specification developments.

Marley waste systems A wide range of PVC-C, ABS and polypropylene waste ranges from 32mm to 50mm and in a variety of colours. The range includes waste traps in a hygienic white finish and higher specification chrome finish. Available with solvent weld, compression and push fit jointing.

Marley sanitary High quality, durable, water and energy efficient solutions for the modern wash room. The range includes sanitary frames, concealed cisterns, flush actuation plates, linear and point drainage. Ideal for all situations, from commercial applications, including special products for schools, to high specification domestic settings.

Marley rainwater Seven gutter profiles and five downpipe options provide a rainwater solution for any application. Advanced Life4 technology on four of the key profiles, coupled with the benefits of the Easyclip and notching capability combine to make the Marley rainwater range the most comprehensive available.

Marley sustainable drainage The Waterloc250 cell is ideal for use in either an underground infiltration or attenuation system. 96% of the cell volume is available to store water, minimising the extent of excavation required for the installation. The range includes Flowloc, a vortex control device, which controls the rate at which water is discharged to a surface water drain or water course.

Marley Alutec Alutec offer modern and traditional aluminium rainwater profiles, providing solutions for any type of building. Aluminium has high visual appeal and durability, lasting for 50 years or more. The product portfolio includes Evolve; easy to install, low cost gutter systems in four profiles. The rainwater ranges are complemented by aluminium soffit and fascia systems and roof & floor outlets.

Marley Equator Equator is ideal for hot & cold water or central heating installations. A tamperproof fitting with a unique grip release mechanism ensuring that the system can only be disassembled through the use of a special de-mounting tool. Equator has been designed to meet the requirements of BS 7291: Parts 1 & 3; Class S. The complete Equator system is backed by a 30 year guarantee.

Accreditations

ON

D TIFIE TO W ER

ECIFICAT SP I

C

Certificate No. 88/1977 94/2985 98/3486 06/H122 09/H146

Y

ER INDUSTR AT

BS 4660 : 1999 BS EN 1401 : 1999 BS EN 13476-3 : 2007 WIS 4-35-01 : 2001

24 | MARLEY Underground Drainage Systems

BS EN ISO 9001 : 2008 BS EN ISO 14001 : 2004

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

MARLEY Underground Drainage Systems | 25


Product range

Solid wall drainage systems

Size (mm)

Colour

Solid wall drainage systems

Qty

Code

pipe

3m

110

6m

110

BBA

BRITISH BOARD OF AGRÉMENT

O

UL406

160

BBA

BRITISH BOARD OF AGRÉMENT

O

UL606

Double spigot

3m

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

82

110

BBA

O

CERTIFICATE No.86/1737

160

6m

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

Push fit socket

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

O O O

O

UP303

Size (mm)

Colour

11° – 87½°

82

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

82

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

30° – Ribbed

110

30°

160

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BBA

110

Push fit socket

Push fit polypropylene ring seal

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

15°

160

Socket/spigot

UE407

BBA

110

Push fit coupling

110

BBA

BRITISH BOARD OF AGRÉMENT

O

8

UE406

45°

160

O

4

UME15C

110

BRITISH BOARD OF AGRÉMENT

BRITISH BOARD OF AGRÉMENT

BBA

BBA

Push fit slip coupling

160

BBA

BRITISH BOARD OF AGRÉMENT

82

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UFB61

110

15° – 90°

160

Socket should be solvent welded

UB45

O

UFB65

4

UB430R

O

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

4

O

CERTIFICATE No.86/1737

O

4

O

UB415R

O

8

UE405

O

4

UME16C

O

4

O

UB411

82

110

BBA

BRITISH BOARD OF AGRÉMENT

O

O

160

BBA

BRITISH BOARD OF AGRÉMENT

O

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

Triple socket

110

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

Allows up to 150mm vertical movement/settlement

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

110

Single socket

110

Double socket

5° – 30°

110

O

USB110*

O

UDSB110*

O

87½°

110

Socket/socket

110

Socket/spigot with 900mm tail

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UB455

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

4

O

4

O

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UB4300R

87½° – Ribbed

110

87½°

110

BBA

160

45° – Ribbed

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BRITISH BOARD OF AGRÉMENT

8

UE400

160

4

UE600

15° – Ribbed

110

110

45°

82

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

Socket/spigot

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

15°

160

Socket/socket

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

O

4

O

Qty

O

4

UY400R

O

4

UY400

O

2

UMY13C

O

4

UY466R

O

4

UY466

O

2

UMY11C

O

2

UY64

O

2

UY66

O

2

UMY12C

O

2

UMY10C

O

4

UF42

O

4

UB42

Code

87½° – Ribbed

110

87½°

BBA

BRITISH BOARD OF AGRÉMENT

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

45° – Ribbed

110

45°

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

110

BBA

BRITISH BOARD OF AGRÉMENT

160

BBA

BRITISH BOARD OF AGRÉMENT

All socket

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

unequal branches

87½°

160x110

45°

160x110

Socket/spigot

87½°

160x110

45°

160x110

All socket

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UBL488

BBA

BRITISH BOARD OF AGRÉMENT

BBA

BRITISH BOARD OF AGRÉMENT

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

UBL49

110

Socket/spigot

CERTIFICATE No.86/1737

rear access bend

30° BBA

Colour

UMB14C

30° – Ribbed 110

Size (mm)

UB47M

equal branches

ACCESS PIPE BBA

UE402

UB67

0° – 90°

4

2

UB47

multiflex bends

UE300

30

O

4

UMB19C

Loose pipe socket

BBA

O

UB68

UE305

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UB37

long radius bends

CERTIFICATE No.86/1737

BBA

10

mechanical bend O

CERTIFICATE No.86/1737

O

UB69

87½°

Supplied in U.V. resistant polythene bags

CERTIFICATE No.86/1737

21° – 90°

UB35

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

4

CERTIFICATE No.86/1737

UB41

UPP406

STRAIGHT COUPLINGS

CERTIFICATE No.86/1737

4

20

BRITISH BOARD OF AGRÉMENT

6m

20

O

O

CERTIFICATE No.86/1737

O

82

O

110

15° – Ribbed

UB31

O

Code

equal branches

4

45°

Solid wall drainage systems

Qty

O

O

CERTIFICATE No.86/1737

Colour

UP406 UP606

Size (mm)

87½°

UP403 UP603

O

Code

Adjustable bends

perforated pipe

Qty

short radius bends

BRITISH BOARD OF AGRÉMENT

UL403

O

Solid wall drainage systems

UMB13C

UB4155R

UMB11C

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

UY401R

O

4

O

4

UY401

O

2

UY601

87½°

110

Socket/spigot

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

access branches

Left hand 45° equal

O

4

UY46R

110

O

4

UY36

Right hand 45° equal

O

4

UY46

110

O

2

UY63

Socket/spigot

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

O

UY471

UY472

* Standard terms do not apply to these products. To BS EN 1401 or BS 4660: 2000, as appropriate 26 | MARLEY Underground Drainage Systems

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

Key: O Orange B Black British Board of Agrement certified product CAD drawing available for download from marley.co.uk BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

Kitemark certified product

MARLEY Underground Drainage Systems | 27


Product range

Solid wall drainage systems

Size (mm)

Colour

Solid wall drainage systems

Qty

Code

rodding point

Size (mm)

45°

Code

O

110

Socketed with black cover

160

Socketed with aluminium cover

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

URP1

10

URP2C

4

For use with UCC3D or UCC5 when invert depth is greater than 1.2m. Max invert depth 4m 480mm high Includes one 450mm seal

160

B

For use with UCC3/5

B

UCLRR

B

Provides 350mm restricted opening. Snap lock connection to the frame of the UCL35PP or UCL35SQ

110

BBA

160

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

50

UE42

450

O

15

UE62

3.5 tonnes Domestic driveway loading

B

UCL35

O

1

110

160

O

135

UE43

450

O

30

UE64

3.5 tonnes Domestic driveway loading

450

3.5 tonnes Domestic driveway loading

socket plug

110

1 boss upstand

GB

18

SE41*

B

1

UCC3

450

Supplied with 4 blanking plugs. Max invert depth 1.2m (when used with UCR2 riser). 245mm high All 110mm connections

12.5 tonnes

B

B

B

UCC5

450

Max invert depth 4m (when used with UCR3 riser) All socket connections. 400mm high 160 and 110mm connections

deep inspection chamber

450

PVCu (A15 loading)

450

B

For use with UCR2/3

B

UCC3D

SR450*

250

O

Max invert, depth 600mm All 110mm socket connections

UCC7

Max invert depth 4m (when used with UCR3 riser) All socket connections. 650mm high

UCL35SQ

450

430mm high, includes one 450mm seal

For use with UCC3/5 for invert depths up to 1.2m

28 | MARLEY Underground Drainage Systems

B

UCR2

Optional for UCL2 PVCu lid

250

A15 loading

B

UCL3

110

1.5m long, with 600mm opening

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UCC4

250

45° equal connections Includes two socket plugs

O

UAC44

87½°

110

Socket/socket

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UCB48L

UCC10

10

250

90° equal connections 4 x 110mm upstands, 3 open connections

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UAC02

Left hand

110

Right hand

110

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

USB41

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

USB42

level invert reducers

10

UCC10D

chamber riser

250

375mm long For use with UAC02 & UAC44

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UAR1

110- 82

BBA

BRITISH BOARD OF AGRÉMENT

160-110

BBA

BRITISH BOARD OF AGRÉMENT

Spigot/socket

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

O

4

URM304

O

4

URM604

Left hand

B

UCB1

B

UCB2

Right hand

SR250*

250

long radius open channel bend

UCL125

1

Pack of 10, for use with UCR3 riser

chamber riser

B

slipper bends

inspection chamber inserts

UCL2

Straight double spigot OPEN CHANNEL

deep inspection chamber riser clip

B

square lid and frame

spare ring seal

double bottom outlet chamber body

Code

Pack of 10, for use with UCR2 riser

Qty

UCL35PP

chamber riser clip

UCP2

double branch chamber base 1

Colour

250

ductile iron lid AND cast iron frame

inspection chamber bases 450

B

Size (mm)

Polypropylene cover AND Frame

pressure plug

UCP1

level invert inspection chamber

cast iron cover and frame

access cap

70

spare ring seal

For use with URP1

Code

inspection cover and frame B

URPFSQ

Qty

Solid wall drainage systems

spare blanking plug

reduced access ring

10

Colour

110

B

Size (mm)

450

square rodding point cover (SPARE)

UCR3

Qty

deep inspection chamber riser

Colour

Solid wall drainage systems

For use with UCC5 Inspection chamber

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

lifting handle

40

For use with UAC44

W

10 KP204Wp

Please note that waste terms apply to products marked p and soil terms apply to products marked * To BS EN 1401 or BS 4660: 2000, as appropriate MARLEY Underground Drainage Systems | 29 Kitemark certified product Key: O Orange B Black British Board of Agrement certified product BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CAD drawing available for download from marley.co.uk


Product range

Solid wall drainage systems

Size (mm)

Colour

Solid wall drainage systems

Qty

Code

concentric reducer B G

30 SRM325*

82- 68

Solvent socket to 68mm downpipe

Colour

Qty

Code

B G

90

B G

10 SRM402*

Solvent socket to boss upstand O

110-68

Solvent socket to 68mm downpipe

Size (mm)

Colour

Qty

O

4

Code

B

UG51SA

110

2 x 82mm upstands

UWS43

For use with UG50 bottle gully

110

O

4

UW401

4 boss upstands

compact gully

110

45o outlet

O

UG40

yard gully

110

B

620mm deep x 320mm diameter

UYG40

'P' trap gully

110

B

110x68/65mm

110

Universal waste to 110mm drain

100

110

87½o outlet

110-50

Spigot to boss upstand

SE41*

B G

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UG42

grating and frame for yard gully

BBA

gully trap base

concentric reducer

bottle gully

UA43

B

UA42

110

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

4

UG44

110

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UG50

O

Bottle gully with back inlet open

110

O

400

BS EN 124 class B125 12.5 tonnes

UYG42

45 outlet

110

2 boss upstands

O

4

Bottle gully with sealed lid

110

A15 loading

O

UG50SA

160

O

350mm long For use with UG50 gully

30 | MARLEY Underground Drainage Systems

110

O

2 boss upstands

4

UG48

grating components

bottle gully raising piece

UG52

Grating assembly

110

Spare grating suits UG40, 45, 47 & 48

110

Spare back plate suits UG40 & UG47

110

B

B

30

20

20

UG45

Code

quantum sewer pipe

3m

150

BBA

BRITISH BOARD OF AGRÉMENT

O

46

ULS13

225

BBA

BRITISH BOARD OF AGRÉMENT

O

16

ULS23

300

BBA

BRITISH BOARD OF AGRÉMENT

O

9

ULS33

6m

150

BBA

BRITISH BOARD OF AGRÉMENT

O

46

ULS16

Double spigot

3m

150

BBA

BRITISH BOARD OF AGRÉMENT

O

46

UPS13*

BRITISH BOARD OF AGRÉMENT

O

16

UPS23

O

9

UPS33

O

46

UPS16*

O

16

UPS26

O

9

UPS36

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

225

BBA

300

BBA

BRITISH BOARD OF AGRÉMENT

6m

150

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

225

BBA

BRITISH BOARD OF AGRÉMENT

300

BBA

BRITISH BOARD OF AGRÉMENT

*Pipe with coupling and seals

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

adaptors

150

BBA

BRITISH BOARD OF AGRÉMENT

O

46

UPH16

225

BBA

BRITISH BOARD OF AGRÉMENT

O

16

UPH26

300

BBA

BRITISH BOARD OF AGRÉMENT

O

9

UPH36

Push-fit socket

6m

150

BBA

BRITISH BOARD OF AGRÉMENT

O

46

USH16

225

BBA

BRITISH BOARD OF AGRÉMENT

O

16

USH26

UCA40

300

BBA

BRITISH BOARD OF AGRÉMENT

O

9

USH36

Socket/socket to suit thin wall clayware spigot pipe

Half slotted socket Order seals if necessary

110

UCA41

6m

Socket/socket to suit thick wall clayware pipe

150

BBA

BRITISH BOARD OF AGRÉMENT

O

46

UHH16

225

BBA

BRITISH BOARD OF AGRÉMENT

O

16

UHH26

300

BBA

BRITISH BOARD OF AGRÉMENT

O

9

UHH36

Fully slotted socket Order seals if necessary

110

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

4

UA41

PVCu pipe socket to salt glazed/pitch fibre pipe socket

110

Salt glazed/cast iron spigot to PVCu spigot

UA47

110

B

B

ANTI-FLOOD valve O

Qty

6m

square hopper

Colour

UG47

UG50D

Size (mm)

quantum highway pipe

o

rectangular hopper

Quantum structured wall drainage systems

Sealed lid

10 URM425

UG51

B

SRM30*

inlet raising pieces

Solvent socket to boss upstand 110-50

eccentric reducers 82-50

Size (mm)

spare bottle gully grid

Solid wall drainage systems

O

USW120

110

B

USW130

160

B

USW140

Double flap

110

Single flap

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

UG46

UG49

Please note that soil terms apply to products marked * To BS EN 1401 or BS 4660 : 2000, as appropriate All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

To BBA 94/2985, 09/H146 or 98/3486, as appropriate. Quantum sewer pipe to BS EN 13476-3 or WIS 4-35-01 Key: O Orange B Black British Board of Agrement certified product CAD drawing available for download from marley.co.uk BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

Kitemark certified product

MARLEY Underground Drainage Systems | 31


Product range

Quantum structured wall drainage Quantum structured wall drainage systems systems

Quantum structured wall drainage Quantum structured wall drainage systems systems

Size (mm)

Colour

Qty

Code

COUPLINGS

Size (mm)

Colour

Qty

Code

equal branch

Straight

150

BBA

BRITISH BOARD OF AGRÉMENT

225

BBA

BRITISH BOARD OF AGRÉMENT

300

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

87½°

O

4

UME15Q

150

O

2

UME25

All socket

O

2

UME35

BBA

45°

BRITISH BOARD OF AGRÉMENT

O

4

UME16Q

150

BBA

BRITISH BOARD OF AGRÉMENT

225

BBA

BRITISH BOARD OF AGRÉMENT

O

2

UME26

225

BBA

BRITISH BOARD OF AGRÉMENT

300

BBA

BRITISH BOARD OF AGRÉMENT

O

2

UME36

300

BBA

BRITISH BOARD OF AGRÉMENT

150

BBA

BRITISH BOARD OF AGRÉMENT

225

BBA

BRITISH BOARD OF AGRÉMENT

300

BBA

BRITISH BOARD OF AGRÉMENT

Double socket

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

UMB19Q

87½°

O

UMB29

150x110

O

UMB39

O

2

45°

150x110

BBA

300x225

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

Colour

CERTIFICATE No.86/1737

O

UML21

O

UML32

90 litres 760 deep x 500mm diameter

UMY11Q*

150

O

2

UMY22

O

2

UMY33

Quantum/solid wall PVC to clayware pipe coupler

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

Qty

Code

150

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

B

UMA43

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

UMA45

O

UMA17

O

150

Quantum socket to solid wall spigot

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

B

UMA49

112 litres 920 deep x 500mm diameter

rodding point

BBA

150

45°

150

Socketed with aluminium cover

O

2

URP2Q

O

O

2

2

UMY12Q*

150

B

UMD17

225

B

UMD27

300

B

UMD37

150

BBA

BRITISH BOARD OF AGRÉMENT

B

UMR11

225

BBA

BRITISH BOARD OF AGRÉMENT

B

UMR21

BBA

BRITISH BOARD OF AGRÉMENT

B

UMR31

B

UR61T

UMY10Q*

pipe seals

150

BBA

BRITISH BOARD OF AGRÉMENT

225

BBA

BRITISH BOARD OF AGRÉMENT

300

BBA

Double socket

225x150

BBA

BRITISH BOARD OF AGRÉMENT

30°

300x110

BBA

BRITISH BOARD OF AGRÉMENT

150

BBA

BRITISH BOARD OF AGRÉMENT

225

BBA

BRITISH BOARD OF AGRÉMENT

300x150

BBA

300

BBA

BRITISH BOARD OF AGRÉMENT

Double socket

300x225

BBA

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

2

UMB14Q

O

UMB24

O

UMB34

O

2

UMB13Q

O

2

UMB23

O

2

UMB33

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

225x110

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UMY20

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

2

300

Quantum pipe seal

O

UMY30

150

BRITISH BOARD OF AGRÉMENT

O

UMY31*

BS 4660 seal to convert Quantum 150mm sockets for use with BS EN 1401 pipe

BRITISH BOARD OF AGRÉMENT

O

UMY32

150

Snap cap to convert Quantum 150mm sockets for use with BS EN 1401 pipe

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

Socket plug

150

BBA

BRITISH BOARD OF AGRÉMENT

O

2

UMB21

300

BBA

BRITISH BOARD OF AGRÉMENT

O

2

UMB31

Double socket

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

BBA

CERTIFICATE No.86/1737

UMY21*

UMB11Q

225

CERTIFICATE No.86/1737

O

CERTIFICATE No.86/1737

plugs

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

O

UMJ11

End cap

150

BBA

BRITISH BOARD OF AGRÉMENT

225

BBA

BRITISH BOARD OF AGRÉMENT

300

BBA

BRITISH BOARD OF AGRÉMENT

O

UMK11

O

UMK21

O

UMK31

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

TO BS EN 13476-3, BBA 94/2985, 09/H146 or 98/3486, as appropriate. * Supplied with black snap cap 32 | MARLEY Underground Drainage Systems

Size (mm)

flexible coupling BBA

150

225x150

2

All socket

45°

UMY13Q*

O

CERTIFICATE No.86/1737

15°

2

unequal branch

87½°

O

polyethylene gully pot liner BRITISH BOARD OF AGRÉMENT

adaptors

BBA

Code

150

bends

Qty

Slip

CERTIFICATE No.86/1737

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

Colour

level invert reducer

CERTIFICATE No.86/1737

Size (mm)

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

B

SNC6

quantum seal pack

225

2 x UMR21 + 1 x UMR11

B

300

2 x UMR31 + 1 x UMR11

300

2 x UMR31 + 1 x UMR21

B

B

UMR24

UMR34

UMR35

* To convert 150mm branch to accept 160mm solid wall pipe, a snap cap SNC6 and ring seal SR61T must be fitted. Key: O Orange B Black British Board of Agrement certified product CAD drawing available for download from marley.co.uk BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

Kitemark certified product

MARLEY Underground Drainage Systems | 33


Product range

Large diameter quantum highway

Large diameter quantum highway

Large diameter quantum highway

Size (mm)

Colour

Qty

Code

6m Pipe

Colour

Qty

Code

Bend

Solid wall

375

450 600

BBA

Size (mm)

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UPH375*

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UPH450*

B

1

UPH600*

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

90°

375mm

BBA

BRITISH BOARD OF AGRÉMENT

450mm

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB4509

600mm

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB6009

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

B

1 UMB3759

Half perforated

375

BBA

BRITISH BOARD OF AGRÉMENT

B

1

USH375

450

BBA

BRITISH BOARD OF AGRÉMENT

B

1

USH450

Branch

600

BBA

BRITISH BOARD OF AGRÉMENT

B

1

USH600

45°

375x160

B

1 UMY3751*

B

1 UMY3752

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

Fully perforated BBA

BRITISH BOARD OF AGRÉMENT

B

1

UHH375

375x250

450

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UHH450

375x315

600

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UHH600

375x375

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

All pipes are socketed

Coupling

375

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

B

1

UME375*

450

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UME450*

600

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UME600*

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

Sealing Ring 375

BBA

B

1

UMR375*

450

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UMR450*

600

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UMR600*

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

Bend

B

1 UMY3753

B

1 UMY3754

450x160

B

1 UMY4501*

450x250

B

1 UMY4502

450x315

B

1 UMY4503

450X375

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMY4504

450X450

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMY4505

600x160

B

1 UMY6001

600x250

B

1 UMY6002

600x315

B

1 UMY6003

600x375

BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMY6004

600x450

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMY6005

600X600

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMY6006

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

90°

375x160

B

1

UMT3751

375x250

B

1

UMT3752

375x315

B

1

UMT3753

B

1

UMK375

450mm

B

1

UMK450

600mm

B

1

UMK600

B

1

UMT3754

1

UMD23

B

1

UMD33

SR41T

• Light weight, high strength and durable

UR61T

To BS EN 681/1

SNC6

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB6001

450x250

B

1

UMT4502

450x315

B

1

UMT4503

• BBA certificate no. 11/H172

450X375

B

1

UMT4504

B

1 UMB3752

450X450

B

1

UMT4505

B

1 UMB4502

600x160

B

1

UMT6001

600mm

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB6002

CERTIFICATE No.86/1737

45°

600x250

B

1

UMT6002

600x315

B

1

UMT6003

375mm

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB3754*

450mm

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB4504*

600mm

BBA

BRITISH BOARD OF AGRÉMENT

B

1 UMB6004

34 | MARLEY Underground Drainage Systems

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

600X375

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UMT6004

600X450

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UMT6005

600X600

BBA

BRITISH BOARD OF AGRÉMENT

B

1

UMT6006

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

CERTIFICATE No.86/1737

* Available in stock. All other products have a 28 day lead time. Seals to be ordered separately if required.

All documentation can be downloaded from marley.co.uk Technical hotline: 01622 852695

spare ring seals

600mm

Water Research Centre Approved

160

BRITISH BOARD OF AGRÉMENT

UMA41

110

• Easy to cut to required length

CERTIFICATE No.86/1737

UMT4501

CERTIFICATE No.86/1737

Tub 1kg

1

BBA

SZ500

B

BBA

450x160

450mm

82

375mm

SZ400

‘T’ ring

1 UMB4501

B

SZ100

BRITISH BOARD OF AGRÉMENT

• Suitable for highway surface water carrier and filter drains

BBA

BRITISH BOARD OF AGRÉMENT

SZ50

Tub 500g

• Pipe contains a minimum of 70% recycled HDPE material

450mm

CERTIFICATE No.86/1737

• Pipes are available in fully slotted, half slotted and solid wall options

Aerosol* 400ml

• Available in 375mm, 450mm and 600mm sizes

CERTIFICATE No.86/1737

KS10

Tub 100g

375X375

BBA

Large diameter quantum highway

BBA

Tube with sponge applicator 50g

1 UMB3751

BRITISH BOARD OF AGRÉMENT

To BSEN1329, BSEN1401, BSEN1455 & BS4576

B

B

22.5°

KS2

315/300mm

Code

Tub 250ml

250/225mm

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

BRITISH BOARD OF AGRÉMENT

Qty

Tube 55ml

BBA

BRITISH BOARD OF AGRÉMENT

Colour

silicone lubricant

375mm

CERTIFICATE No.86/1737

Size

375mm

BBA

11.25°

CERTIFICATE No.86/1737

Code

solvent cement

CERTIFICATE No.86/1737

Qty

Flexible Coupling

375

Colour

End Cap

CERTIFICATE No.86/1737

Size (mm)

Ancillary Items

SR31T

snap cap

160

160, 250 and 315mm branch connections are spigot ended and need to be used in conjunction with couplings and seals. For 160mm branch, use UME15C coupling. For 250mm branch, use UMD23 coupling. For 300mm branch use UMD33 coupling. Remove one snap cap and seal from UME15C to convert to 150mm quantum. The 375, 450 and 600mm branches are all socketed. Key: O Orange B Black British Board of Agrement certified product CAD drawing available for download from marley.co.uk BBA

BRITISH BOARD OF AGRÉMENT

CERTIFICATE No.86/1737

Kitemark certified product

MARLEY Underground Drainage Systems | 35


marley.co.uk For general enquiries and details of your nearest stockist please call the customer services department: Tel: 01622 852585 email: marketing@marleypd.com For Technical advice please call 01622 852695

Head Office Lenham, Maidstone Kent ME17 2DE Tel: 01622 858888 Fax: 01622 858725 Scotland Birkenshaw Industrial Estate Uddingston, Glasgow G71 5PA Tel: 01698 815231 Fax: 01698 810307 Export Division Lenham, Maidstone Kent ME17 2DE England Tel: +44 (0)1622 858888 Fax: +44 (0)1622 850778

June 2012

143  
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