HOUSING END INSPECTION • Inspect the bearing for abnormal noise and smooth rotation. • Check the oil seal lip for damage or leakage. If any damage is found, replace the housing end.
STARTER MOTOR REASSEMBLY Reassemble the starter motor in the reverse order of disassembly. Pay attention to the following points: • Apply SUZUKI SUPER GREASE “A” to the lip of the oil seal and bearing. / 99000-25010: SUZUKI SUPER GREASE “A” or equivalent
• Align the projection 1 on the brush holder with the groove 2 on the starter motor case.
• Tighten the brush holder nut to the specified torque. , Brush holder nut: 10 N·m (1.0 kgf-m, 7.0 lb-ft) • Align the projection 3 on the brush holder with the groove 4 on the housing end.
• Align the line on the starter motor case with the line A on the housing end. • Apply a small quantity of THREAD LOCK to the starter motor housing bolts. 0 99000-32050: THREAD LOCK “1342” or equivalent • Apply SUZUKI SUPER GREASE “A” to the O-ring. / 99000-25010: SUZUKI SUPER GREASE “A” or equivalent
Published on Jun 12, 2011