Page 1

COMMERCIAL DOORS, FRAMES AND HARDWARE

WWW.HORNERCS.COM


HORNER COMMERCIAL SALES

QUOTING/ORDERING STEPS HORNER COMMERCIAL SALES specializes in supplying architectural building products for all types of commercial construction projects and multi-family housing. We can supply these products in virtually any material, finish, and design. Since we have such a wide range of products and capabilities, we can be your single source supplier for multiple project sections. Horner Commercial Sales understands that you need to deliver a successful project to your client. Our expert estimating staff is committed to ensuring our customers complete their construction projects on time and on budget. The selection of commercial products can often be a time consuming and difficult process. HORNER COMMERCIAL SALES strives to make the selection process easy on you while committing to the highest standard of customer service. We place emphasis on: SIZE/COMPLEXITY - This brochure is designed to simplify projects of up to 20 door openings with standard hardware applications. Please contact us for both straightforward projects and your large complex projects. Horner Commercial Sales has the expertise and experience to supply jobs ranging up to thousands of openings with electronic hardware. CONVENIENCE - your one-stop shop for all commercial products SPEED - delivery of commercial products in a timely manner

1 2 3 4

Choose A Frame

Choose A door

Choose door OPTIONS

Choose HARDWARE

Our Mission "To provide exceptional products and services to every customer, every time."

suBMIT YOUR HARDWARE

2

www.HORNERCS.com


QUOTE/ORDER FORM The following form is a useful tool for gathering complete quoting/ordering information.

_____________________ APPLICATION: r INTERIOR r EXTERIOR CUSTOMER NAME

CONTACT

_____________________

JOB NAME

_________________

1. FRAMES _____________________ Normal Opening Size (ie. 3070): ____________________ WALL TYPE: r Concrete Block r Metal Stud r Wood Stud Other Finished Wall Thickness _____________________ Frame Depth ____________________ FRAME TYPE (See pg 9): r Masonry r Drywall r Custom (drawing attached) r Drywall Casing Opening r Masonry Double Egress Rough Opening Size:

CORNER CONSTRUCTION (See pg 4): ANCHORS (See pg 9):

GAUGE:

FIRE RATING: OPENING: STEEL:

r Knockdown r Set-up & Welded r Wire Masonry r Wood Stud r Metal Stud r Existing Opening with Expansion Bolt (Punched & Dimpled) r 16 (Stock) r Other ____________ r B Label 1-1/2 Hour r 20 minutes r non-rated r Single Door r Pair of Doors r Cold Rolled Steel r Galvanized

HANDINGS:

r Single

r Double

OUTSWING

INSWING

r LH

r RH

r RHR (LH Outswing)

r LHR (RH Outswing)

OUTSWING (Reverse Active)

INSWING

r LHA

r Drywall

r RHA

r RHRA (LH Outswing)

r LHRA (RH Outswing)

2. DOORS & 3. DOOR OPTIONS r Flush Honeycomb Core r Flush Insulated r Embossed 6-Panel Polystyrene Core r Wood (specify) ______ DESIGN (See pg 7): r Flush r 6-Panel r Vision Lite (specify glass size) r Bottom Louver r Omit Glass r 18 GAUGE: FIRE LABEL: r B Label 1-1/2 Hour r C Label 45 minutes r 20 minutes r non-rated r Single Door r Pair of Doors OPENING: r Inswing r Outswing HANDING: r WITH Astragal r WITHOUT Astragal ASTRAGAL: r Cold Rolled r Galvanized STEEL: TYPE (See pg 7):

4. HARDWARE _____________________ LOCK TYPE: r Cylindrical r Deadbolt r Mortise Lock Function (See pg 10): ______________ Lock Number: ______________ Finish: ______ HINGES (See pg 10): r Plain Bearing r Plain NRP r Ball Bearing r Ball Bearing NRP r Spring Finish: ______ Door Closer (See pg 11): _______________________ Finish: ________________________ EXIT DEVICE (See pg 10): r Rim Device r Mortise Device r Surface Vertical Rod r Exit Only r Lever Trim Finish: _____ MISC. HARDWARE: r Threshold r Weatherstrip r Surface Bolts/Flush Bolts (pair) Finish: ______ (See pg 10 & 11) r Push Plate Size: __________ r Pull Plate Size: __________ Finish: ______ r Kickplate Size: __________ Finish: ______ Lock Brand:

You can also fillwww.HORNERCS.com out a form online at www.HORNERCS.com

3


STEP 1: CHOOSE YOUR FRAME

MASONRY HOLLOW METAL FRAME

SU FRAMES, 16GA Welded Primed Steel Embossed Warnock Hersey Labeled

Interior and Exterior Application

Ordered by overall frame depth. Throat Opening = 1" less than overall. Wire anchors and silencers included. Galvanized, "SU" unequal rabbet. For other anchor options see page 9.

Includes • 16 gauge - galvanized - primed gray • Reinforced for closer

Single Width

• Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep

Overall Jamb Depths Height

2-0, 2-4, 2-6 2-8, 2-10, 3-0

6-8 7-0

• Assembled welded or knock down

3-6 4-0

6-8 7-0

• Handed for left or right swing (must specify inswing or outswing)

Double Width

• Anchors (please specify): Masonry, Wood Stud, Metal Stud, Floor, UI Sill, Wire or Existing Opening

3-6

• Non-rated and fire rated Warnock Hersey embossed fire labels

Height

4-3/4

5-3/4

6-3/4, 7-3/4

8-3/4

4-3/4

5-3/4

6-3/4, 7-3/4

8-3/4

6-8 7-0

4-0, 5-0, 6-0

• Three rubber silencers • Will work with block walls, poured walls, metal studs or wood studs for new construction and/or existing construction THROAT

THROAT

4" HEAD FRAME FACE DIMENSION (BLOCK OPENING)

DRYWALL

Stock items See rough opening chart on page 9.

2" HEAD FRAME FACE DIMENSION FRAME DEPTH (varies) 5-3/4" standard

FRAME DEPTH (varies) 5-3/4" standard

HOLLOW METAL FRAME Interior Application

UNIVERSAL APPLICATION

DRYWALL FRAMES, 16GA Knock Down Primed Steel Embossed Warnock Hersey Labeled Wall Size/Throat Openings. Silencers included 3-1/2 - 4-7/8 "DU" unequal rabbets. 5-5/8, 6-1/8 & 7-1/4 "DQ" equal rabbets

Includes

Wall Size/Throat Openings

• 16 gauge - cold rolled - primed gray

Single Width

• Reinforced for closer (optional) • Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep • Non-rated and fire rated Warnock Hersey embossed fire labels • Integral adjustable plumb anchor

2-0, 2-4, 2-6 2-8, 2-10, 3-0

6-8 7-0

3-6 4-0

6-8 7-0

Double Width

• 4 tab interlocking system • Knock down, ready to install • Handed for left or right swing (must specify) • 3 rubber silencers

Height

3-6 4-0, 5-0, 6-0

Height

3-1/2, 3-3/4, 4-5/8, 4-7/8

5-5/8, 6-1/8

7-1/4

3-1/2, 3-3/4, 4-5/8, 4-7/8

5-5/8, 6-1/8

7-1/4

6-8 7-0

Stock items See rough opening chart on page 9.

Other sizes and profiles available special order

THROAT (varies)

WALL SIZE/ THROAT 4-5/8" OR 4-7/8"

2" FACE

CASED OPENING FRAME DEPTH 5-3/4"

4

FRAME DEPTH

www.HORNERCS.com

DRYWALL APPLICATION


STEP 1: CHOOSE YOUR FRAME

FAST-FRAME® PREHUNG ADJUSTABLE STEEL DOOR FrAMES FAST-FRAME’s advanced design adds a new dimension of flexibility and durability to Masonite’s steel entry door line. Developed and manufactured exclusively for Masonite by TIMELY®, FAST-FRAME features a full 1" of adjustability to accommodate almost any variation in wall construction. This easy-to-install, user-friendly, kerfed steel door frame system is applicable to a full range of residential and commercial applications—wood or steel stud construction. TIMELY’s expertise in innovating and manufacturing steel door frame components is second to none. FAST-FRAME is engineered to meet the most stringent code requirements including structural, impact and 90 minute fire ratings.

SILLS Standard z Inswing sill Thermally broken – 5-5/8" width Optional extenders for larger wall sizes Note: Not for use on outswing applications

Handicap (ADA) Double Slope 4-9/16" and 6-9/16" width

Tile Face 4-1/4" and 6-1/4" width Note: Not for use on outswing applications

TA-1 ADJUSTABLE T-STRIKE

OUTER ADJUSTABLE CLOSURE

1/4" of adjustment allows for ease of field installations for proper door closure

20-gauge steel 2 uprights – 1 header

Bumper Outswing 4–9/16" width

CLOSURE SPAN ADJUSTMENT CHART Wall Sizes A 4-1/2" – 5-1/2" = 1-7/8" 5-1/2" – 6-1/2" = 2-7/8" 6-1/2" – 7-1/2" = 3-7/8" Wider sizes are available upon request.

A AA AA

WEATHERSTRIPPING Schlegal foam-filled compression (QEBD500) 90-minute fire rating

PRIMED WHITE GALVANIZED STEEL

HINGE REINFORCEMENT

Galvanized 20-gauge steel provides superior corrosion resistance, matches our Masonite HD bright white doors, and is an ideal surface for painting

14-gauge, unique extruded holes provide the strength of a 12-gauge hinge reinforcement

ROUGH OPENING DOOR SIZE + 1-1/4" width, 1" height with ADA Sill DOOR SIZE + 1-1/4" width, 1-1/2" height with Z Sill

1-3/4" STEEL DOORS 90 minute fire door entry system hung in steel frame

6 PANEL 90R

FLUSH 90R

FLUSH 1090R

FLUSH 590R

www.HORNERCS.com

4 PANEL NEW ENGLAND 90R

2 PANEL CAMBER-TOP

2 PANEL SQUARE-TOP

5


STEP 2: CHOOSE YOUR DOOR

FLUSH DOORS 1-3/4" FLUSH DOORS ARCHITECTURAL GRADE fLUSH 1-3/4"

Fire Doors

Clear Birch**

Birch 5 ply**

Oak**

Prefinished

20 minute solid particle core w/ matching edge

20 minute solid particle core w/ oak hardwood edge

5 ply with hardwood edges 60 Min Birchˆ

90 Min Birchˆ

2/6

--

--

2/8

--

90 Min Oakˆ

6/8

3/0 7/0 2/4

--

--

--

2/8 3/0

--

--

----

2/6 †

Stock items

Options: * Doors are pre-fit in width 3/16" ** Doors are pre-fit in width 3/16" and in height 3/4" ˆ Doors are pre-fit in width 1/8" and in height 3/4" † Also available with 90 minute label

• Prep for hinges and lock for use with metal frame • Prehang 20 minute door with 20 minute label in weatherstripped primed frame with Endura Z sill, brass color hinges, 180 primed brickmould. Please note only 20 minute rated doors can be hung in 20 minute frame. • Prehang 20, 60 or 90 minute door in FAST-FRAME, adjustable steel frame with high dam aluminum sill with thermal break, brass color hinges. • Prehang above door per our standard interior 1-3/4" prehung specifications.

1-3/4" SOLID CORE MOLDED DOORS 20 MINUTE FIRE RATING

6 PANEL SMOOTH

4 PANEL

2 PANEL

2 PANEL ROMAN

2 PANEL ARCH

2 PANEL BEADED

--

--

--

---

--

--

--

---

--

--

--

---

Door Only (Available prepped for use with drywall frame) 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8

--

Prehung in Wood Label Frame 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8

Prehung in Rediflex Steel Frame 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8 Stock items

6

www.HORNERCS.com


STEP 2: CHOOSE YOUR DOOR

HOLLOW METAL DOORS INTERIOR DOORS

REGENT/OMEGA, FLUSH 18GA Honeycomb Core Closer Reinforced/Prime Painted Sizes: 2068 2468 2668 2868 21068 3068 3468

• Regent / Omega • 18 Gauge / Cold rolled steel • Honeycomb core, Omega non-handed

EXTERIOR DOORS

3668 3868 4068 2070 2470 2670 2870

21070 3070 3470 3670 3870 4070

• Stock Flush • All doors 1-3/4" thick • Doors can be cut down in height or width to accommodate any rough opening at additional charge • Lead times on custom orders may vary

ULTRA DOOR 18GA Galvanized Insulated, Polystyrene Core Closer Reinforced/Prime Painted • Ultra - 18 Gauge, galvanized and insulated polystyrene core, non-handed

Sizes: 2868, flush 2870, flush

3068, flush 3070, flush

3668, flush 3670, flush

3068, 6 panel 3070, 6 panel

• Non-handed • Available with 161 Prep (2-1/8" x 2-3/4" cylindrical prep) or 86 Edge Prep (1-1/4 x 8" mortise pocket) add fillers if necessary • Actual door size 7/32" less than net door size in width and 7/8" less in height • Other designs available (special order)

HINGE LOCATIONS 1-3/4" DOORS WITH 4-1/2" HINGES 6'8" Heights

A

B

C

A

C/L

D

Ceco* Amweld Fenstra Republic SteelCraft Pioneer Rediframe Mesker

B

C

7'0" Heights D

A

B

C

D

6-5/8" 37-5/8" 68-5/8" 38-1/16" 6-5/8" 39-5/8" 72-5/8" 42-1/16" 7-3/8" 37-5/16" 67-1/4" 39-9/16" 7-3/8" 39-5/16" 71-1/4" 43-9/16" 5-1/8" 35-1/8" 65-1/8" 39-9/16" 5-1/8" 37-1/8" 69-1/8" 43-9/16" 7-3/8" 37-5/16" 67-1/4" 39-9/16" 9-3/8" 39-5/16" 69-1/4" 43-9/16" 7-3/8" 37-5/16"

67-1/4"

4-7/8" 8-1/4" 4-7/8"

65-3/8" 41-7/8" 4-7/8" 67-1/4" 40" 8-1/4" 65-3/8" 39-9/16" 4-7/8"

35-1/8" 37-3/4" 35-1/8"

39-9/16" 7-3/8" 39-5/16"

71-1/4"

43-9/16"

37-1/8" 69-3/8" 45-7/8" 39-3/4" 71-1/4" 44" 37-1/8" 69-3/8" 43-9/16"

*Our stock Ceco hollow metal doors are prefit 7/32" in width and 7/8" in height. Actual hinge and lock bore locations should be field checked. This chart should be used for verification. All dimensions shown are from top of door to top of hinge. Lock measurements shown are from top of door to center line of bore. Frame hinge and lock dimensions are 1/8" greater than door dimensions to allow clearance at header.

www.HORNERCS.com

7


STEP 3: CHOOSE YOUR DOOR OPTIONS

DOOR OPTIONS LITES & LOUVERS METAL VISIONS, ANEMOSTAT LO PRO 1/4" Clear or "UL Labeled" Diamond "Safety Wire", Glass Vision

Sizes: 10 x 10 5 x 20 4 x 25 3 x 33 22 x 30

5" X 20" liTE 4" X 25" liTE 3" x 33" liTE

10" X 10" liTE Available in non-rated & safety wire rated glass

Available in non-rated & fire rated glass

24" X 18" 24" X 24" 18" X 12" METAL louver Non-fire rated

• Available installed or sold separately for field installation • Safety Wire or ceramic rated glass required in labeled fire doors • Check with local inspector • Fire-lite glass available - special order, lead times may vary • Square pattern wire glass available - special order, lead times vary

LOUVERS Anemostat AFDL - Louver

Sizes: 24 x 18 24 x 24 18 x 12

• Non-rated for 1-3/4" doors. • Fusible link louvers available for labeled doors • Available installed or sold separately for field installation

MISCELLANEOUS "A" Label Flush No Vision Allowed (3 hour) Steel Doors only "B" Label Doors 60 & 90 Minute up to 100 square inches Exposed Glass "C" Label Doors 45 Minute up to 1296 square inches Exposed Glass • Labeled doors must be self closing with positive latching

fULL LITE

22" X 30" liTE

Available in non-rated glass only

Available in non-rated

& fire rated glass up to 45 minute

COMMERCIAL DOORS

FIRE RATING 90 MINUTE

FLUSH OAK

FLUSH birch

FLUSH steel

5" x 20" LITE

5" x 20" LITE

10" x 10" LITE

WOOD BEAD NON-RATED LITE OPTIONS Wood Lip Molding ProfilE Hardwood Lip Molding for 1/8" or 1/4" glass can be ordered for any size cutout, glazed or open. Mitered corners. If doors are ordered open, molding is permanently attached to one side, on the other side molding is tacked for easy removal. Door cutout is 1/8" over glass dimension. Available for 1-3/8" and 1-3/4" doors. In stock. Other options available special order. Contact your Horner Sales Rep.

8

www.HORNERCS.com


SU FRAME ANCHOR OPTIONS Masonry "T" Anchor (MTA)

UL Sill (ULA)

Wood Stud Anchor (WSA)

Wire anchors (standard)

BOLTS - specify size. 6 required per frame (for existing masonry openings only) Existing Opening Anchor

Metal Stud Anchor

Floor Anchor (FFA)

4", 5", 6" sleeve 1-3/4, 2-1/2" shields 4", 5" wood screws

COMMERCIAL DOOR HANDINGS INSWING

LEFT HAND

RIGHT HAND

LEFT HAND ACTIVE

RIGHT HAND ACTIVE

LEFT HAND REVERSE ACTIVE (Rh outswing)

RIGHT HAND REVERSE ACTIVE (Lh outswing)

OUTSWING

LEFT HAND REVERSE (rh outswing)

RIGHT HAND REVERSE (Lh outswing)

OPENING SIZES FOR STEEL FRAMES MASONRY FRAME

ROUGH OPENING DOOR SIZE

BUTTED APPLICATION

HEAD FRAME FACE DIMENSION

HEIGHT

WIDTH

HEIGHT

3/0 x 6/8

2"

40-1/4"

82-1/8"

40"

82"

3/0 x 7/0

2"

40-1/4"

86-1/8"

40"

86"

3/0 x 7/0

4"

40-1/4"

88-1/8"

40"

88"

DRYWALL FRAME

ROUGH OPENING DOOR SIZE

SLIP-ON DRYWALL APPLICATION

WIDTH

UNIT DIMENSION

WIDTH

HEIGHT

2/8 x 6/8

34"

81"

3/0 x 6/8

38"

81"

3/0 x 7/0

38"

85"

6/0 x 6/8

74"

81"

6/0 x 7/0

74"

85"

Masonry Rough Opening Door width + 4-1/4" Door height + 2-1/8" for 2" head Door height + 4-1/8" for 4" head

CASED OPENING Drywall Rough Opening Door width + 2" Door height + 1" Cased Rough Opening Door width + 2-3/4" Door height + 1-1/2"

Head and side frame face dimension 2".

www.HORNERCS.com

9


STEP 4: CHOOSE YOUR HARDWARE

A. HANG THE DOOR HAGER Hinges 4-1/2" x 4-1/2" Square Corner

USP

US26D

US3

US4

--

--

--

----

1279 (Interior) BB1279 (Interior) BB1279 - NRP (Interior) 1250 spring (Interior) BB1168 heavyweight (Interior)

BALL BEARING HINGE

NRP BALL BEARING HINGE

HINGE SPRING

4-1/2" x 4-1/2"

4-1/2" x 4-1/2"

4-1/2" x 4-1/2"

B. SECURE THE DOOR

BB1191-NRP (exterior) BB1199 - NRP heavyweight (exterior)

----

--

Stock items

ALL STOCKED WITH SCHLAGE CLASSIC "C-KEYWAY"

function

standard duty FALCON

PASSAGE Both levers always active

SCHLAGE

extra heavy duty SCHLAGE

W101

AL10S

ND10S

DANE

SATURN

RHODES

W301

AL40S

ND40S

DANE

SATURN

RHODES

light traffic rim panic bar 22eo - nON-rATED 22EOF - FIRE RATED 689 Aluminum painted

PRIVACY Outside lever locked by inside push button. Inside lever always active. Unblocked by turning inside lever or emergency key in exterior.

99eo - nON-rATED 99EOF - FIRE RATED 630 satin stainless steel

entry Outside lever locked by inside push button. Unlocked by turning inside lever or key in exterior. Inside lever always active. If button is pushed and turned 90째, outside lever will remain locked.

classroom

W511

AL53PD

ND53PD

DANE

SATURN

RHODES

W561

AL70PD

ND70PD

DANE

SATURN

RHODES

storeroom

W581

AL80PD

ND80PD

Outside lever always locked. Inside lever always active.

DANE

SATURN

RHODES

Outside knob/lever locked and unlocked by key. Inside knob/lever always unlocked.

SINGLE CYLINDER DEADBOLT

--

B560

--

Key by Thumbturn.

10

heavy traffic rim panic bar

www.HORNERCS.com

light & heavy traffic vertical panic bar 630 satin stainless steel (SPECIAL ORDER)

lever W/ eSCUTCHEON EXTERIOR TRIM

lever W/ eSCUTCHEON EXTERIOR TRIM

230l - 626 SATIN CHROME uSE WITH 22

996l - 626 SATIN CHROME uSE WITH 99


STEP 4: CHOOSE YOUR HARDWARE

C. CONTROL THE DOOR light duty door closer hager 5300

medium duty door closer lcn p1461 and lcn p1461 - hcush norton 8501 and norton 8501ho

REGULAR ARM MOUNT

top jamb arm mount

parallel arm mount

holder/stop arm mount

heavy duty door closer lcn 4041xp and lcn 4041xp - hcush norton 7501 and norton 7501ho

closer includes hardware pack for regular arm, top jamb mounting, parallel arm and holder/stop arm installation.

D. PROTECT THE DOOR

dome stop

Wall Stop

DOOR VIEWER

441cu

409

VIEWER4698B

kick plate push plate

PULL plate

315PP 3-1/2" x 15"

315PUP 3-1/2" x 15"

828KP - 8" x 28", 830KP - 8" x 30", 834KP - 8" x 34"

MISCELLANEOUS HARDWARE

ROCKWOOD FLAT GOODS

Flushbolt

358D 26D

Wood door, Ives

3-1/2 x 15

Push Plate

Flushbolt

458 (26D)

Ives

3-1/2 x 15 W/8" PULL

Pull Plate, barrier free

Lock Guard

322 (32D)

Rockwood

Surface Bolt

453 (F26)

Ives

8 x 28

Kickplate

Dome Stop

441 COMBO

8 x 30

Kickplate

Carpet or Tile (PA28 or US3)

8 x 34

Kickplate

Wall Stop

406 (PA28 or US3)

Dome, Rockwood

Wall Stop

409 (PA28 or US3)

Concave, Rockwood

Crash Stop

115-30-1/2" (26D)

Chain, Ives

E. SEAL THE DOOR

weatherstrip ds075

WEATHERSTRIPS, SWEEPS AND ASTRAGAL

ALUMINUM THRESHOLDS

DS075 Weatherstrip Neoprene Set

3070 & 6070

AT500

5" Flat - 1/4" rise

AVI Sweep Vinyl

3-0 & 4-0

AT599

3/8" Lip

5/8" Brush Sweep

3-0 & 4-0

AT600

5" Flat - 1/2" rise

set 14 L.F.

AT601

6" Flat - 1/2" rise

AT701

7" Flat - 1/2" rise

AT801

8" Flat - 1/2" rise

BS596 AL Brush Astragal Set

Astragal BS596 fOR USE WITH DOUBLE DOORS

heavy duty sweep

threshold

threshold

ADA Compliant Non-thermal break

ADA Compliant with thermal break

www.HORNERCS.com

11


HORNER COMMERCIAL SALES OFFICES: 1255B Grand Army Hwy | Somerset, MA 02726 | p 800.275.9855 | f 508.235.4432 130 New Boston St, #102 | Woburn, MA 01801 | p 781.932.3900 | f 781.932.8999

For millwork / custom millwork products visit www.hornermillwork.com 5/2014

Horner Commercial Sales