Surface World April 2026

The UK's only magazine covering the surface finishing finishing industry

APRIL 2026 WE HAVE EVERYTHING COVERED –

follow us on X (twitter) @surfaceworldmag – visit www.surfaceworld.com

LEADING UK MANUFACTURERS

Paint & Powder Coating Systems TD Finishing have been operating for over 20 years, leading the industry with expert engineering and premium manufacturing ability.

Inline spray pretreatment Dip pretreatment systems Drying & curing ovens Overhead conveyor systems Manual batch plants

Design All of our systems are custom designed and made to order, designed specifically to meet your specific requirements.

Manufacture All paint finishing systems manufactured by TD Finishing are made in the UK, with UK quality guaranteed.

Install Our paint and powder coating plants are installed, supported and serviced by our dedicated UK based teams.

Talk to us on: 0121 520 8884

tdfinishing.co.uk info@tdfinishing.co.uk

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Contact Wagner Spraytech (UK) Ltd Telephone: 01327 368410 enquiries@wagner-group.com

APRIL 2026 VOLUME 33 NUMBER 4 MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com EDITOR & GRAPHIC DESIGNER Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com

COMPANY SPOTLIGHT

CIRCULATION & SUBSCRIPTION DEPARTMENT t: +44 (0) 1442 826826

QUALICOAT UK & IRELAND

EXHIBITION ORGANISATION t: +44 (0) 1442 826826

GREENFIELD ENGINEERING INSTALLS £1.3 MILLION STATE-OF-THE-ART POWDER COATING LINE. QUALICOAT UK & IRELAND APPOINTS NEW SECRETARIAT.

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INSTITUTE OF MATERIALS FINISHING INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF.

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BRITISH COATINGS FEDERATION Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom.

The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers.

Copyright in all material published in Surface World, including but not limited to all Hill Media brands, brand logos, trademarks, and associated assets, remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2026 ISSN 1757-367X

BCF’S MOMENTUM CONTINUES AS NEW PRESIDENT JANE RYDER SETS SIGHTS ON PAINT RECYCLING AND REGULATORY REFORM.

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INDUSTRY NEWS AKZONOBEL POWDER COATINGS EXPANDS MY INTERPON PORTAL WITH ON-DEMAND SERVICES TO DRIVE PERFORMANCE, SPEED AND SUSTAINABILITY.

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NEW: COLOR2GO.

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HMG PAINTS HAS MODULAR AND PORTABLE BUILDING MEMBERS COVERED.

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INLEX SUPPORTS PRECOTE’S NEW WATER-BASED INNOVATION.

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WEG COATINGS BOOST ASSET PROTECTION AND CUT OPERATING COSTS.

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CELEBRATING 10 SUCCESSFUL YEARS 2016 TO 2026.

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INTERPON INTRODUCES THE NEW FUTURA 2026–2029 COLLECTION: INSPIRED BY THE PAST, MADE FOR THE FUTURE. 26 NEW PRICING FOR MARKETLEADING EXITFLEX Z-SWIVELS.

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VERTIK-AL RETAINS QUALICOAT STATUS.

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BCF CALLS ON GOVERNMENT TO SUPPORT ITS PAINTCARE RECYCLING SCHEME AT PARLIAMENTARY RECEPTION.

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PUMPS & FILTRATION HENDOR-PE UK LTD – ALMOST 25 YEARS SUPPLYING HIGH QUALITY PRODUCTS TO THE UK SURFACE TREATMENT INDUSTRY! 36 THE ENGINEERING CASE FOR ELECTRIC PUMPS: UNLOCKING ENERGY SAVINGS IN SURFACE FINISHING OPERATIONS. 40 TOTAL FILTRATION: COMPREHENSIVE DUST & LIQUID FILTRATION SOLUTIONS FOR EVERY INDUSTRY.

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WATER & EFFLUENT TREATMENT AWE - YOUR TRUSTED PARTNER IN WATER & EFFLUENT TREATMENT. 46 ON-SITE, ON DEMAND: HOW MOBILE WATER TREATMENT IS RESHAPING PETROCHEMICAL OPERATIONS.

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PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING ADVANCED CORROSION PROTECTION FOR ELECTRONICS SYSTEMS IN SEWAGE AND WATER TREATMENT PLANTS.

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AUTOMATIC CONTROL OF CLEANING AND DRYING QUALITY, RESOURCE CONSUMPTION, AND COSTS.

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UNSEEN CHEMICAL DRIFT.

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REAL OPERATIONAL DRIFT: WHAT’S REALLY IN YOUR CLEANING SOLVENT?

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MATERIAL & EQUIPMENT SUPPLIERS

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Talk to us on: 0121 520 8884

LEADING UK MANUFACTURERS

Paint & Powder Coating Systems TD Finishing have been operating for over 20 years, leading the industry with expert engineering and premium manufacturing ability.

Inline spray pretreatment Dip pretreatment systems Drying & curing ovens Overhead conveyor systems Manual batch plants

Design TD Finishing plants are all custom designed and made to order, designed specifi cally for your requirements.

Using the latest in CAD Design Technology Bespoke and made to order Optimised design to suit your needs

Manufacture All paint and powder coating Systems manufactured by TD Finishing are made in the UK, with UK quality guaranteed.

UK Manufactured Guaranteed UK Quality Supplied Globally

Install Our complete finishing systems are fully supported by expert installation teams, ensuring your plant runs at its best from day one .

Dedicated UK Based Installation & Support Teams Comprehensive training and support Service & Maintenance Plans Available

tdfinishing.co.uk info@tdfinishing.co.uk

COMPANY SPOTLIGHT

GREENFIELD ENGINEERING INSTALLS £1.3 MILLION STATE-OF-THE-ART POWDER COATING LINE Greenfield Engineering has taken a major leap forward in precision sheet metal finishing with the installation of a cuttingedge powder coating system. The new line combines a Wagner powder booth with an IPS coating centre and a TD Finishing system incorporating advanced pre-treatment, curing ovens, and an overhead conveyor. This investment is designed to reduce energy consumption, increase productivity, and deliver an exceptional quality finish.

For more than 25 years, Greenfield’s two existing powder coating lines were serviced and maintained by TD Finishing.

However, the outgoing plant, operating on double shifts for over 15 years had become inefficient and was nearing the end of its reliable production life.

It’s three-stage pre-treatment process could no longer meet durability and corrosion resistance requirements, while the drying and curing ovens were energy-intensive. Outdated application equipment, including an old feed centre and powder booth, also needed

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replacing. The objective was clear: install the most advanced powder transfer technology available.

The New System: Efficiency and Sustainability at Its Core The TD Finishing system incorporates a five-stage spray pre-clean process in high-quality stainless steel, complete with automatic chemical dosing. It connects to a single-pass drying oven equipped with a heat recovery system that recycles

exhaust heat to pre-heat cleaning chemicals, optimizing energy use.

A three-pass ceramic-lined curing oven further enhances thermal efficiency, reducing operating costs.

All components travel via an overhead monorail conveyor with a side-track system to prevent contamination. To ensure superior finish quality, a reverse osmosis mist spray provides a pure water final rinse before powder application. The line operates at variable speeds up to 2.5 metres per minute and accommodates components up to 1600mm (H) x 600mm (W) and can process lengths of up to 3200mm long.

Why Wagner IPS? A UK First Greenfield selected Wagner’s IPS coating centre, the first of its kind in the UK, for its groundbreaking design. Unlike traditional systems, IPS is a fully automated, enclosed, and pressurised powder supply and color change system that eliminates pumps such as Venturi or pinch valves.

This innovation ensures a consistent, high-density powder flow, even for high output rates over long periods of time.

The system features six guns on each side operating in automatic contouring mode, precisely following component profiles, while additional low-level guns coat the undersides of larger cabinets, reducing operator fatigue. Both the booth and software are pre-configured for future robotic integration, paving the way toward full automation.

Customer Perspective Daniel Green, Director at Greenfield

Engineering, explains: “Our two TD Finishing plants served us well, but we reached a tipping point where reinvestment in a more efficient and sustainable system was essential.

TD Finishing worked closely with us over two years to refine specifications and options. Installation was seamless, with clear timelines throughout.

For powder application, Wagner was the obvious choice. Their commitment to the UK market, backed by strong after-sales support, aligned perfectly with our philosophy of customer satisfaction.

Their IPS technology was far ahead of anything else we reviewed.”

Daniel adds: “Neil Bourne, Business Development Director, and Lee Hull, Powder Division Manager, arranged trials at Wagner’s Markdorf facility and site visits to IPS installations. After these evaluations, it was clear Wagner and TD Finishing were the right partners. Installation began in November, completed in December, and production started in January 2026.

Since commissioning, we’ve been delighted with the plant’s performance and the exceptional finish quality.

The service and support from both Wagner and TD Finishing have set new standards in UK powder coating.”

Wagner Spraytech (UK) Ltd Telephone: +44 (0) 1327 368410 Visit: www.wagner-group.com Greenfield Engineering (SM) Ltd Telephone: +44 (0) 1409 254400 Visit: www.greenfieldengineering.co.uk

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QUALICOAT UK & IRELAND

QUALICOAT UK & IRELAND APPOINTS NEW SECRETARIAT QUALICOAT UK & Ireland has appointed the Council for Aluminium in Building (CAB) as its new secretariat, effective 1 November 2026, transferring from The Aluminium Federation (ALFED).

This is a strategic move which will better align the quality label organisation with the architectural and building industries, helping to strengthen engagement with key stakeholders and enhance services and benefits for its members.

QUALICOAT UK & Ireland Chair, Chris Mansfield, said: “We are pleased to welcome the Council for Aluminium Building as our new secretariat.

This appointment marks an important step forward for QUALICOAT UK & Ireland. CAB’s expertise and industry connections will enable growth supporting the long-term development of the association, and enhance the value we deliver to our members, many of whom share membership across both organisations.

“Together, we can build on our shared commitment to quality, strengthen collaboration across the industry, and continue to set the standard for aluminium finishing in the built environment.”

CAB will assume responsibility for the day-to-day administration of the organisation.

The transition will be completed later this year with minimal disruption and no anticipated impact on services for QUALICOAT members.

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QUALICOAT UK & Ireland will continue to have a working relationship with ALFED and wishes to extend sincere thanks for its valued support and services as secretariat over the past 12 years.

Further information will be shared in due course.

Chris Mansfield QUALICOAT UK & Ireland Chair

QUALICOAT UK & Ireland is the National Association for QUALICOAT, a quality label organisation committed to maintaining and promoting the quality of powder coating on aluminium and its alloys for architectural applications. www.qualicoatuki.org.

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INSTITUTE OF MATERIALS FINISHING

Become an Acknowledged Leader in Surface Engineering and Materials Finishing:

INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF To follow on, students can then elect

Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?

If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!

The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!

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Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection.

There is no need for a science background to be able to successfully complete a foundation course.

The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination.

The course, conducted by distance learning will take 16 weeks to complete.

There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing.

On successful completion, the student is awarded the Foundation Certificate.

to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.

Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.

Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.

If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.

Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.

Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.

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BRITISH COATINGS FEDERATION

BCF’S MOMENTUM CONTINUES AS NEW PRESIDENT JANE RYDER SETS SIGHTS ON PAINT RECYCLING AND REGULATORY REFORM Jane Ryder, Vice President & General Manager of SherwinWilliams Consumer Brands Group Europe, took over as the new President of the British Coatings Federation earlier in 2026, and will serve for a twoyear term. Her first engagement was to host the BCF’s Parliamentary Reception at the end of March, where over 130 guests and 20 MPs were present, and which was a huge success.

BCF CEO Tom Bowtell with incoming BCF President Jane Ryder at BCF’s Parliamentary Reception in March

Talking about her new role, Jane said: “I’m thrilled and honoured to be the new BCF President; under Sharon Harte’s guidance, the BCF is in really good shape, with a fantastic team, strong finances and a track record of successful representation of the sector. I look forward to helping the BCF team continue to provide quality regulatory support and information to our members over the next couple of years.

“In particular, though, I am excited to help launch the BCF’s new leftover paint and packaging recycling programme, PaintCare, during my two-year term,

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Jane Ryder addressing delegates at her first engagement as BCF President at the House of Commons

as well as continuing to represent the industry’s needs to Government on improving UK Chemical regulations.

There is lots to be done and lots to look forward to.”

to 2030, but also in national recognition - including being named Trade Association of the Year in both 2023 and 2026, and with CEO Tom Bowtell recognised as CEO of the Year in 2024.

Jane succeeds Sharon Harte, Managing Director of Dacrylate Paints, who had been BCF’s first female President in the Federation’s 100-plus-year history.

Sharon was named in the 2024 Women in Trade Associations Powerlist, providing external recognition for her important contribution.

We have also strengthened our focus on the power and future of the sector, from careers outreach to young people through initiatives like the NextGen Council, to embedding our Equity, Diversity & Inclusion Charter.

Sharon commented: “It has been a real privilege to serve as President of the British Coatings Federation. During that time, we’ve made significant progress together - from advancing our industry’s journey towards net zero, to strengthening representation and achieving greater diversity at the Board level.

I’m particularly proud that the BCF has continued to grow in influence and impact, reflected not only in the successful delivery of our five-year strategic roadmap to 2025 and the development of our new strategy through

None of this would have been possible without the phenomenal BCF team and the dedication of the many volunteers who give their time and expertise across our committees - they are the backbone of the Federation’s success.

I know I am leaving the BCF Board in excellent and safe hands with Jane.

Whilst there are undoubtedly challenges ahead for the sector, I am confident that under Jane and Tom’s leadership, the Federation will continue to step up for its members and build on our strong momentum.”

Email: info@bcf.co.uk Visit: www.coatings.org.uk

INDUSTRY NEWS

AKZONOBEL POWDER COATINGS EXPANDS MY INTERPON PORTAL WITH ON-DEMAND SERVICES TO DRIVE PERFORMANCE, SPEED AND SUSTAINABILITY AkzoNobel Powder Coatings is helping customers stay competitive and keep production moving by expanding My Interpon Portal with a powerful range of professional services that can now be purchased directly online. Available to customers with a My Interpon Portal account in the United Kingdom, France, Italy and Spain, the services give powder coaters fast, direct access to expert support aligned to operational needs.

The expanded offer brings together technical, laboratory and sustainability services that support faster decisions, smoother production and high-confidence results on the coating line. From bespoke color development and lab powder samples to performance testing, technical audits, training and advanced application optimization, each service is built to help customers perform at their best, even under the most demanding conditions.

Sustainability analysis tools further enable coaters to understand, measure and reduce environmental impact, while also unlocking productivity gains.

Available services include tailored color development, reliable color references and samples such as the Interpon RAL swatch deck, as well as lab powder samples in solid or metallic finishes for pre-production evaluation. These tools give customers confidence at specification stage and help keep projects moving without delay.

Corrosion and weatherability laboratory testing can also be ordered online, providing robust performance data to support product qualification and specification decisions. Technical audits,

oven curing recording and advanced analysis of reciprocator and applicationgun setup, using coatingAI’s exclusive, AI-powered Flightpath Pro software to help improve efficiency, optimize product usage and reduce quality issues across the coating process.

The sustainability portfolio includes product-specific carbon footprint data covering raw material sourcing, transportation and manufacturing stages, supporting reporting and compliance requirements. The Eco+ Cure energy calculator further assesses curing-line performance, identifying opportunities to help customers reduce energy consumption, lower carbon footprint and increase throughput.

Jorrit van Rijn, Marketing Director at AkzoNobel Powder Coatings, explains how the expanded services reinforce Interpon’s commitment to customer performance: “Our customers operate in a fast-moving, high-pressure environment where performance and reliability are everything. By bringing these services together in one place, My Interpon Portal simplifies access to expert support, helps customers make confident decisions, and keeps production lines running smoothly.”

“Designed with convenience and speed in mind, customers can now order Interpon services whenever they need them, giving them the control, flexibility and credibility to stay ahead of the curve.”

To explore Interpon’s expert services available to order online, visit My Interpon Portal: https://shop.interpon. com/us/en/countryselection

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INDUSTRY NEWS

NEW: COLOR2GO Portable Color and Gloss Measurement with Digital Standards BYK-Gardner – worldwide partner of the automotive, paint and plastic industries for quality control of color, appearance and physical properties – is introducing the new color2go, a portable spectrophotometer that combines precise color and 60° gloss measurement with digital standards. The instrument complements the newly introduced color2check and extends BYK-Gardner’s portfolio to meet the full range of customer requirements from price-sensitive beginners to professional users with high specifications.

The color2go features a lightweight and rugged design with horizontal alignment, making color and gloss measurements simple, stable, and secure. Its 2.8-inch color touchscreen with icon-based menus, clear data tables and graphical displays ensures intuitive operation.

“Touch and swipe” can be used as on a smartphone — even when wearing gloves — enabling efficient use in laboratory, production, or field environments.

To ensure long-term protection, the instrument is delivered with a dedicated garage. When not in use, the color2go can be safely stored to protect it from dust. The garage also provides space for

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the test standard box so that it’s always close at hand.

Technical performance is a key criterion when selecting a portable spectrophotometer, especially when they are used in a global supply chain process. The color2go offers improved measurement accuracy and supports the exchange of digital standards, enabling consistent color management across locations and partners worldwide.

For materials containing fluorescent ingredients, long-term color stability may be affected by exposure to sunlight.

The color2go detects fluorescence and provides a warning message when such materials are measured.

This helps users evaluate potential color changes over

time and ensures greater confidence in quality assessments.

To support smart and efficient data analysis, the color2go is supplied with two smart-chart licenses. The intuitive software enables comprehensive evaluation of color and appearance data.

It is available in two versions: smart-lab for flexible laboratory workflows e.g.QC of supplied parts or R&D tasks, smart-process for a standardized global process control with defined measurement procedures and consistent reporting across locations.

With its combination of precise measurement technology, practical design, integrated software, and user-focused functionality, the color2go offers a wellbalanced solution for both – routine quality control and more demanding applications.

For budget-conscious beginners in color measurement, the color2 family also includes the color2check, which completes the product line.

More information is available from BYK-Gardner GmbH, P.O. Box 970, 82534 Geretsried, Germany: By fax: +49-8171-3493-140, the free service no.

0-800-gardner (0-800-4273637) or on the Internet at www.byk-instruments.com

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INDUSTRY NEWS

HMG PAINTS HAS MODULAR AND PORTABLE BUILDING MEMBERS COVERED The UK’s leading independent paint manufacturer, HMG Paints Ltd has become part of the growing Modular and Portable Building community by becoming an associate member of the Modular and Portable Building Association (MPBA).

Founded in 1938, the MPBA play a key role in connecting all sectors of the modular and portable building industry. By promoting collaboration and partnerships the MPBA is driven to open the door to various opportunities and add significant value businesses within the industry.

HMG Paints have a vast product portfolio which covers a wide variety of industries, with products supplied across the globe.

The paints and coatings range from standard to highly specialised, superior performance products, but all have one thing in common, they are backed by the enthusiasm and passion that HMG has for producing the highest quality finishes, with the best possible service and technical know-how.

“Being part of the MPBA is a milestone for HMG as we look to grow our partnerships across the modular and portable building market” said Paul Edwards, HMG Paints Sales Manager. “Our R&D Team have been working closely with key partners to develop a portfolio of products for OEM’s, Refurbishers and Renovators and we’re excited to increase our engagement with MPBA members as we showcase our products.”

HMG’s range of paints for portable and modular buildings, steel containers and more consists of both solvent-based and water-based coatings. The range consists of 1K and 2K offerings which are designed to provide durability and protection in line with customer requirements. HMG has also focused on making them easy to apply, clean up and have a range which reduces environmental impact.

All of HMG’s products are backed up by market leading technical support, which includes process audits, application training both on site and at HMG’s Riverside Training Centre and post application support.

As a Manchester based manufacturer HMG Paints are proud that all of their products are Made in Britain accredited and produced under ISO 9001 and

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ISO14001 Management Systems. The company also boasts and unprecedented colour archive allowing designers and manufacturers of modular and portable buildings an expansive colour collection to choose from. A key component of this is the ColourBase Colour Box which consists of 2400 colour chips. The ColourBase Colour Box is a multi-function tool, in the sense that not only each colour has a chromatic code that identifies its position in the colour sequence, but it also corresponds to a colour existing on the market of reference.

With a host of colours including British Standard, RAL, Agricultural and Commercial Vehicle the ColourBase Colour Box is the perfect colour selection tool. When it comes to paint and colour for the modular and portable building market, HMG Paints truly is one name that covers everything.

To discuss your paint and coatings requirements you can contact the HMG team directly via sales@hmgpaint.com or alternatively find out more about the range of products and bespoke development services at www.hmgpaint.com.

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INDUSTRY NEWS

INLEX SUPPORTS PRECOTE’S NEW WATER-BASED INNOVATION Inlex Locking is helping coatings solutions provider SurTec to test an innovative new water-based precote® product.

Inlex has been a trusted coating partner for precote products for many years.

opportunity to test our new product on their industry-leading machines.

Due to this close cooperation, Inlex offered the use of its application machines to test a new water-based product which will be released to the market this autumn.

“The new product is currently undergoing extensive testing with Inlex and other customers so we can fully understand the material, how it mixes and how it behaves in the real world.

In order to respond to evolving regulations and OEM demands, the precote product line - which belongs to the SurTec Group - will be expanded by creating a new water-based coating which is safer and more environmentally friendly.

“We will have regular feedback sessions with the experts at Inlex with a view to launching the product later this year.”

Based in Wolverhampton, Inlex is part of the Anochrome Group and offers a comprehensive range of threadlocking and sealings for high-tech fastening applications across many industries.

Sebastian Thau, Director Global Product Management Functional Coatings of SurTec, said: “The industry has clearly been moving towards waterbased coatings for some time.

OEMs are now specifically asking for the technology as part of their VOC reduction measures.

“We have a fantastic relationship with Inlex as our primary UK coating partner so we were delighted when the team offered us the

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The partnership model has been fundamental to precote’s growth and success, allowing the business to focus on offering best-in-class service. SurTec created a new field of applications called functional coatings, which includes not just precote products, but also products such as anti-friction coatings.

Inlex’s Group Threadlocking / Sealing &

Purchasing Director Kev Walton said the business was proud to be leading the way in R&D. “We have a genuine close and trustful relationship with SurTec which benefits all parties and, ultimately, our customers and end-users,” he said.

“We are pleased to be helping SurTec with its development work and look forward to expanding our offering even further with the addition of the new product, which will also be available from other businesses within the Anochrome Group.”

Inlex already offers precote® 5, 15, 30, 80 and 85, and Top300.

Meanwhile, SurTec has invited Inlex to have a presence on its stand at the Fastener Fair Global in Stuttgart next year.

For more information, visit www.anochrome.com or www.precote.com For more information on SurTec visit: www.surtec.com

Sebastian Thau, Director Global Product Management Functional Coatings of SurTec (far left) visits Inlex Locking

Protection upgraded

Leading-edge Metal Pre-treatment Technologies SurTec 650 - Tri-chrome Passivation for Aluminium Best-in-class bare metal corrosion protection and excellent paint adhesion Outstanding filiform corrosion resistance QPL-listed; Meets MIL-DTL-81706-B and MIL-DTL 5541-F

SurTec 643 - High-Performance Chrome-free Aluminium Conversion Coating Specifically designed for the application in the architectural industry Leading-edge performance in filiform corrosion resistance Easy handling without additives as make-up/replenisher system

SurTec 609 EC - Phosphate Replacement for Multi-Metal Pre-Treatment Corrosion resistance almost on the level of ZnPhos Very high flash-rust stability No mapping effect when E-coated

SurTec Group UK Office Nigel Wicks

+44 7841 527552 Nigel.Wicks@SurTec.com

INDUSTRY NEWS

WEG COATINGS BOOST ASSET PROTECTION AND CUT OPERATING COSTS Improving equipment reliability through targeted surface renewal and high-performance coating applications Corrosion and wear continue to pose significant challenges to industrial equipment, especially in harsh and demanding environments where downtime is costly. In many cases, the issue is not only exposure to these conditions, but the use of coatings that are not suited to them. WEG, a global specialist in protective and performance-driven industrial coatings, has addressed this challenge by developing coatings that withstand high abrasion environments.

Regular equipment maintenance requires careful planning, but unexpected events can disrupt even the most organised schedules. Incorrect curing procedures and incompatible coatings can also cause issues, such as tackiness, peeling or incomplete hardness. For industrial equipment used in high-temperature settings for example, coatings without proper ultra-violet (UV) protection will lead to premature failure.

A clear example of these challenges can be seen in a project carried out in collaboration between WEG and an industrial maintenance partner. The machinery involved was operating in highly abrasive environments and had suffered significant surface deterioration. To restore it through surface renewal, the process began with sanding the structure to remove any remaining traces of the old coating.

As natural oxidation tends to cause coating failure through UV damage of the coatings’ clear coat, correction took place to remove the damaged coat before moving onto the next step.

Once the surfaces were ready, WEG’s WEGPOXI WET SURFACE 88 HT primer, an epoxy polyamine high build primer/topcoat bicomponent designed with anticorrosive pigments for steel surfaces, was applied. This was followed by paint from the SRD line, ensuring not only durability, but also an aesthetic revitalisation of the equipment.

The new coatings significantly improved durability, enabling the machinery to better withstand harsh industrial conditions and reducing maintenance requirements. This resulted in a significant reduction in unplanned downtime, alongside improved productivity and more optimised operational costs.

By enhancing surface protection, the system also improved overall equipment reliability in demanding environments.

Because of this, the service life of the equipment was also increased, meaning that the equipment could be kept running for longer without having to compromise the quality of the production. This further resulted in less maintenance needed and greater profitability for the customer.

Thanks to their experience in developing solutions for operational efficiency since 1961, WEG has created a line of coating products for heavily impacted industrial equipment, suitable for a variety of industries. This range includes liquid coatings, powder coatings, coatings for industrial refinishing and fleet applications, impregnation varnishes and diluent.

If you would like to discover more about WEG Coatings, visit our website: www.weg.net

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INDUSTRY NEWS

CELEBRATING 10 SUCCESSFUL YEARS 2016 TO 2026 How time flies! At the beginning of May 2016 PlatingLine-Advice launched a new technical advice service to assist businesses considering investment in new surface treatment equipment or indeed upgrading or resolving engineering problems with existing facilities.

We are now celebrating 10 successful years of helping clients achieve their goals and realise fruitful investments.

The delivery of a successful project that meets all the client’s expectations on cost, timing and performance requires a multi-disciplined approach.

The specialised nature of surface treatment equipment along with the necessary supporting ancillary items meant there had previously been a lack of independent specialist technical advice available. This often resulted in excessive reliance on potential suppliers to fulfil their obligations, which sometimes worked but can also put the client at a disadvantage.

The provision of impartial technical advice and support throughout the whole project process is intended to save the client valuable time and assets and ease

successful project realisation.

The most important aspect as far as the purchaser is concerned is having peace of mind and confidence that their purchasing decision will prove to be well founded.

The experience of the last ten years has proven the principle behind the concept with a wide range of projects successfully completed.

We would like to thank all our clients old and new for their past and ongoing business and the faith and confidence they have shown in our service.

“Peace of Mind through Confidence” Contact- Will Green FIMF Telephone: +44(0)7481 322263 Email: will@plating-line-advice.com Visit: www.plating-line-advice.com

Supported by:

Discover the Future of Surface Finishing at Surface World 2026!

Explore the latest in surface treatment, finishing, and coatings at the UK’s leading event. Connect with top suppliers, discover cutting-edge technologies, and stay ahead in the industry. Don’t miss out—secure your place today!

Specialists in Material Handling Solutions Product Overview Manual Monorail Systems Unit loads up to 3000kg

Monorail Chain Conveyors Unit loads up to 300kg

Power & Free Conveyors Unit loads up to 7000kg

Floor Conveyors Unit loads up to 500kg

Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.

As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.

Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.

We do:  In-House 3D CAD engineering  In-House manufactoring in the UK and EU  In-House design of PLC/PC control systems  Industry 4.0  Worldwide installation and commissioning  Remote support, service & inspection

Part of the

Stewart Gill Conveyors Ltd Unit 3&4 Brook Business Park Brookhampton Lane Kineton, Warwickshire CV35 0JA, United Kingdom Tel: +44 (0)1926 641424 info@stewart-gill.co.uk www.stewart-gill.co.uk

INDUSTRY NEWS

INTERPON INTRODUCES THE NEW FUTURA 2026–2029 COLLECTION: INSPIRED BY THE PAST, MADE FOR THE FUTURE A fusion of past influence AkzoNobel Powder Coatings has launched the new superdurable Interpon D2525 Futura 2026–2029 Collection, now available across Europe and North America. Drawing on the enduring beauty of classic design while embracing the bold expressions shaping tomorrow’s buildings, the collection brings together expressive finishes, advanced textures, and a refreshed vision for the built environment.

Designed to show where architectural color is headed next, the

and future ambition An iconic cornerstone in architectural design for more than two decades, Futura has long guided the industry’s approach to color, finish, and material expression. The 2026–2029 Collection continues that legacy with two palettes that connect generations of design in a single creative language supported by long-lasting performance that will endure time, weather, and wear: High Serenity offers soft, nature-inspired hues including warm stone, calming metals and quiet browns to elevate spaces with subtle texture and understated elegance.

new Futura 2026–2029 Collection gives architects and designers

Bold Adventure brings energy and momentum, with dynamic

a modern toolkit to create on-trend spaces for work, leisure and

colors that glisten and sparkle through earthy reds, regal blues,

relaxation, to be enjoyed for decades to come.

and finishes designed to inspire confidence and exploration.

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FINISHING SYSTEMS

Global Leadership in Automated Finishing Systems Comprehensive Lifecycle Management KOCH manages finishing systems from concept to long-term support, ensuring seamless integration and reduced project risks.

Wide Range of Coating Technologies KOCH offers turnkey solutions for liquid paint, powder coating, electrocoating, anodizing, plating, and porcelain enamel.

Focus on Sustainability and Efficiency Systems are built with energy-efficient technologies and eco-friendly features like wastewater and emissions control.

Global Reach with Local Expertise KOCH operates globally with local presence in the US, Mexico, and Europe for close customer collaboration.

Contact: 044 (0) 1543 444001 sales@kochllc.com www.kochllc.com

INDUSTRY NEWS

Jorrit van Rijn, Global Marketing Director at AkzoNobel Powder Coatings, says: “Futura has always helped architects express their vision with a superdurability that can withstand demanding climates. This new collection blends heritage design inspiration with ideas that push concepts forward, giving customers colors and finishes that feel both timeless and completely fresh.”

Sustainability built in – as a standard Every color in the Futura 2026–2029 Collection now comes with sustainability built in. Not only its superdurability, extending product lifecycles, but also with Low-E curing across all new colors, and bio-attributed raw materials as standard across the entire range manufactured in the EMEA region.

Low-E technology supports curing at lower temperatures or faster line speeds, helping reduce energy use and unlock operational efficiency.

Bio-attributed raw materials support a lower carbon footprint, aligning with the reality that sustainable choices must also be practical, available, and high-performing.

“Sustainable coating choices should not come at a higher cost or as a specialist option,” says Van Rijn. “But simply the way high-performance architectural coatings should be made: efficient, responsible, and ready for the future.”

This built-in sustainability places the new Futura Collection squarely within the Interpon Eco+ portfolio — AkzoNobel’s most advanced and rigorously proven sustainable powder coatings.

Futura reflects Interpon’s value-driven sustainability philosophy of delivering solutions that perform on the line, reduce energy use, and support long-lasting design without asking customers to compromise.

“Futura brings our Own Your Impact approach to life,” Van Rijn says. “By embedding sustainability and performance as standard, it delivers practical, tangible benefits that help architects and fabricators make responsible choices with confidence and aligned with the future they want to create.”

“Our Futura 2026-2029 Collection shows what we stand for: inspiring design grounded in heritage, built with the future in mind, and delivered with sustainability as standard. We believe responsible choices should come naturally — without incurring higher costs and never at the expense of durability, beauty, or performance.”

With its fusion of animated colors, technical excellence, and responsible innovation, the Futura 2026–2029 collection gives architects a powerful way to shape the next generation of building design — confidently, creatively, and with impact.

Discover more about the superdurable Interpon D2525 Futura Collection for 2026–2029: https://www.interpon.com/products/ architectural/interpon-d-futura-2026-2029

Surface Technologies l Controlled Shot Peening l Laser Peening l Keronite PEO l Thermal Spray Coatings l Dry Film Lubricants l Organic and Inorganic Coatings l Parylene Ultra-thin Conformal Coatings l Superfinishing l On-site Processing l Material Testing and Analysis l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D

www.cwst.co.uk • eurosales@cwst.com • 01635 279621

PRE-TREATMENT & PAINT FINISHING SYSTEMS, EXPERTLY MANUFACTURED IN THE UK Junair are the UK’s number one supplier of paint finishing equipment, offering the most energy efficient and lowest full life cost of any system on the market.

Experts in the design, manufacture and supply of: • Paint and powder coating systems • Dip and spray pre-treatment • Drying and curing ovens • Overhead and floor mounted conveyors Contact us today for more information or to discuss your requirements.

For further information visit www.junair.co.uk or call +44 1706 363550

INDUSTRY NEWS

NEW PRICING FOR MARKETLEADING EXITFLEX Z-SWIVELS Exitflex (UK) Ltd is delighted to announce a significant price reduction on Exitflex Z-Swivels, thanks to a supply chain variation.

Exitflex has been at the forefront of airless and air-assisted airless spray tip design and manufacture for more than 40 years and has become an undisputed market leader in the design, manufacture and marketing of accessories for the surface finishing industry. The company uses only the finest tungsten carbide grades and combines Swiss attention to quality, innovation, and detail with extensive worldwide experience in the finishing market to deliver the best results across all applications.

The Exitflex Z-Swivel is the most compact, lightest micro Z-swivel on the market.

100% conductive and ATEX compliant, it rotates on three axes for maximum manoeuvrability. Compact and lightweight, it is suitable for high and low pressure operation, up to 8,000PSI, 550 Bar, for air, solvent or water-based paint or lacquer mastic. The stainless steel Z-Swivel can withstand the toughest working conditions and has been described as having “no equal in the market”.

Driven by manufacturing efficiencies, higher-volume production, and more effective bulk transport, Exitflex (UK) Ltd has achieved a sustained 30% reduction on RRP, now £175. This creates strong margin opportunities for regional distributors and stockists, with consistent supply and immediate availability from UK-held stock.

Contact their team at 01202 478334 to secure this top-selling painting accessory at the new price and maximise your savings.

Celebrating 40 years in business This year, marks five decades as an independent powder coating specialist.

We are proud to have one of the largest ranges of stock powder coatings in the UK, available for next day delivery. We have thousands of satisfied customers across diverse markets including construction, agriculture, leisure and retail as well as renowned architects and design houses.

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INDUSTRY NEWS

VERTIK-AL RETAINS QUALICOAT STATUS Vertik-Al, the UK’s market leading independent powder coater, has retained status as a QUALICOAT approved coating applicator after successfully passing its latest third-party inspection. The Birminghambased business was awarded the quality label after proving conformity with the QUALICOAT 2026 Specifications, including the robust Seaside class.

The QUALICOAT Specifications are regularly updated following evidencebased research and generally exceeds BS EN 12206-1:2021 which does not require third-party inspections. Therefore, customers are assured of powder coating best practice when they opt to work with a QUALICOAT approved applicator.

Trusted and consistent supplier John Park-Davies, group managing director at Vertik-Al says: “QUALICOAT is a differentiator which helps set us apart from competing businesses. It’s invaluable at the best of times, but,

in the current climate, the quality label is a vital point of difference. Our customers are assured they are receiving the very best possible product and service, and prospects know we are a trusted and consistent supplier.”

Unrivalled commitment to quality As the first QUALICOAT UK and Ireland licensed applicator in 1999, Vertik-Al has helped set the standard for other coating applicators and has raised awareness of the quality label amongst specifiers operating in a wide range of industries.

To cement its unrivalled commitment to quality, Vertik-Al is the only architectural aluminium applicator in the UK and Ireland to hold the GSB International Master Seal for Approved Coater Aluminium.

The company is also a proud member of ALFED (Aluminium Federation) and CAB (Council for Aluminium in Building).

To partner with the UK’s market leading independent powder coater, contact Vertik-Al today.

Telephone: 0121 608 7171 Email: info@vertik-al.com Visit: www.vertik-al.com

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INDUSTRY NEWS

BCF CALLS ON GOVERNMENT TO SUPPORT ITS PAINTCARE RECYCLING SCHEME AT PARLIAMENTARY RECEPTION The British Coatings Federation hosted a highly successful Parliamentary Reception in the House of Commons Terrace Pavillion on Tuesday 24th March.

The event, kindly hosted by Adam Jogee MP, Member of Parliament for Newcastleunder-Lyme, was attended by Industry Minister, Chris McDonald MP; Minister for Waste and Recycling, Mary Creagh MP; along with more than 20 other MPs and Peers. They joined with around 150 guests from across the coatings sector, with key stakeholders from a range of sectors and organisations. The strong attendance reflected the growing recognition of the essential role our sector plays in the UK economy and in delivering the Government’s Industrial Strategy.

Taking place on Day 2 of World Paint and Coatings Week, the reception served as a platform to highlight the vital contribution coatings play in advancing sustainability.

It provided an ideal opportunity to showcase the progress our industry is making toward a more sustainable future and to demonstrate how coatings innovation underpins so many of the UK’s environmental and economic ambitions.

Jane Ryder, BCF President and Vice President & General Manager, Consumer Brands Group – Europe at SherwinWilliams UK, Tom Bowtell, BCF CEO and Adam Jogee MP all delivered wellreceived speeches. Tom Bowtell focussed on the key policy challenges facing the coatings sector, including: rocketing energy and raw material prices; rising employment costs; the need for support for the green energy transition; a longterm focus on skills and training, especially STEM subjects and relevant apprenticeships; and for the Modern Industrial Strategy to recognise the importance of supply chains.

Tom went on to call on the government to find a less cumbersome and costly solution for UK REACH that accepts registrations in the EU as valid in the UK, as part of a wider move towards a Swiss Model approach.

The event also provided an opportunity to update guests on the regional trial of the BCF’s PaintCare initiative, which launched this month.

PaintCare UK is the UK’s first voluntary, industry‑led takeback scheme for leftover decorative paint (From left): BCF CEO Tom Bowtell; Adam Jogee MP; and packaging, BCF President Jane Ryder and Chris McDonald MP delivered by the at BCF’s Parliamentary Reception BCF on behalf of

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paint manufacturers in partnership with participating retail and trade outlets.

Notably, the BCF were able to demonstrate the scheme’s progress to Waste and Recycling Minister Mary Creagh and discuss some regulatory challenges that must be addressed to achieve a nationwide rollout.

Speaking after the event, Jane Ryder commented: “This was my first event as BCF President, and it was great to see so many BCF members joining us at our Parliamentary Reception. I am very grateful to Adam Jogee MP for sponsoring the event and for helping us to make it happen. I was also delighted that Industry Minister, Chris McDonald, and Waste and Recycling Minister, Mary Creagh, both gave us so much of their time to come and hear more about the coatings industry and the needs and ambitions of its members.”

Tom Bowtell added: “I am really pleased with the turnout for the reception, with more than 20 MPs coming to hear more about our sector and to speak with our members and other stakeholders. It was a good opportunity to put firmly on record the concerns our sector still has with UK REACH and to urge the government, even at a very late hour, to rethink its proposals, which currently look as though they will still add significant burdens onto industry. I was also particularly pleased to be able to talk to both Ministers McDonald and Creagh about the coatings sector’s ambitions for our PaintCare initiative. If we can get this right, it will be a major win for the sector and for government in creating a more circular economy.”

Email: info@bcf.co.uk Visit: www.coatings.org.uk

PosiTector Inspection ®

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Surface Profile Probes

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Customized Inspection Kits...

Build your own kit from a selection of gauge bodies and probes to suit your needs.

Coating Thickness

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Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.

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16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: t: 01442 879494 f: 01442 879595 01442 879494 f: 01442 879595 www.dftinstruments.co.uk sales@dftinstruments.co.uk www.dftinstruments.co.uk e:e: sales@dftinstruments.co.uk Proud supplier ofof DeFelsko Inspection Instruments Proud supplier DeFelsko Inspection Instruments

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PUMPS & FILTRATION

HENDOR-PE UK LTD – ALMOST 25 YEARS SUPPLYING HIGH QUALITY PRODUCTS TO THE UK SURFACE TREATMENT INDUSTRY! It doesn’t seem like 25 years since I was asked if I would like to set up my own business, Hendor-pe UK Ltd, selling Pumps, Filters, and Rectifiers to the UK Surface Treatment industry. At the time I was working for another Pump/Filter manufacturer in the UK as their Technical Manager, I had been there for 12 years, it was a daunting decision with three young children at home.

Almost 25 years on, we are proud to have built up a business with a loyal customer base in many industries from GMF, Precious metal plating, electronics, Government establishments, Reel to Reel Plating, Aerospace, Automotive, F1 manufacturers etc, etc .

Our product range are manufactured by Hendor BV in the Netherlands and Plating Electronic (pe) in Germany.

Hendor BV were established almost 80 years ago, their principal customer at that time was the mighty Philips in Eindhoven.

Over the years Hendor has become a global leader in manufacturing exceptionally high quality and innovative chemically resistant pumps and filtration products.

In the 90’s, Hendor established partners and distributors located all around the world to enable the supply of products at a moment’s notice, hence Hendor-pe UK Ltd. A lot has changed at Hendor over the years, however, the desire to do business in an innovative and sustainable way has remained a constant.

The Hendor product range consists of a wide range of pumps and filters allowing us to supply to the most critical and aggressive solutions at ambient or high temperature.

Typically, a selection of the products we offer is as follows:Magnetic Drive Pumps Sealless design Constructed from Polypropylene, PVDF Motors finished with Two Pack Epoxy for superior corrosion resistance.

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Celebrating more than 70 years providing excellence in pumps and filtration

High Quality German DC Switch Mode Rectifiers  DC Rectifiers  Pulse Rectifiers  High current rectifiers up to 10,000A

Pumps up to 250m³/h  Horizontal  Magnetic Sealless  Vertical Sealless Filtration Systems up to 60m³/h  Cartridges  Bags  Papers  Microfibres

For all applications  Electroplating  Anodising  Hard Chrome  Reel-to-Reel Plating  E-Coat

For all your product finishing requirements

Hendor-pe UK Ltd, 11 Clarendon Court, Warrington, Cheshire, WA2 8QP

Tel: 01925 361400 | E: sales@hendor-pe.co.uk | W: www.Hendor-pe.co.uk

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BENEFIT FROM GLOBAL SOLUTIONS DELIVERED WITH THE CONFIDENCE OF LOCAL SUPPORT

When it comes to heavy equipment, there’s no room for error.

From demanding durability requirements to exacting color and finish criteria, the toughest of applications require the most formidable of solutions.

Contact: gi.emeai.marketing@sherwin.com Visit: www.sherwin-williams.eu

31/10/2022 07:5

PUMPS & FILTRATION

Vertical Sealless Pumps (Sump Pumps) Constructed from Polypropylene, PVDF, or 316SS Self re-priming No seals or bearings therefore can run dry safely without damage Motors finished with Two Pack Epoxy for superior corrosion resistance.

Filter Chambers Cartridge, Bag or Disc Constructed from Polypropylene, PVDF, or 316SS Sizes range from 1 x 10” cartridge to 36 x 20” cartridges Also available with standard Single or Double Length PP Filter Bags Compact and Robust construction As well as the individual range of pumps and filter housings, we can combine these into many different styles of Cartridge/Bag/Disc or Microfibre horizontal or vertical filter system.

Plating Electronic GmbH (pe) have been manufacturing SMPS (Switch Mode Power Supplies) for almost 40 years now and are one of the world’s leading developers and manufacturers of this technology to the Electroplating Industry.

The latest products to the range are the pe4606 rang of modular Power Supplies, the most compact yet.

The pe4606-1 is the smallest in the range and capable of 300A @ 20V or 600V @ 10A, all in a housing just 400mm x 105mm x 240mm high and weighing just 12Kg. These Digital Power Supplies are widely used on Electroplating, Anodising, Surface Treatment and Water Treatment applications. Used in conjunction with the pe280 Remote Control Unit, the Power Supply can be operated manually by the

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Up/Down keypad or by all methods of Serial Communication from 0-10V or 4 - 20mA analog signals, or by digital communication such as RS485 Modbus, Profibus, TCP/IP, Ethernet etc….

Larger modules are available giving outputs up to 2200A @ 20V or 160V @300A. We also manufacture Air and Water Cooled cabinets with outputs up to 10,000A from a single cabinet.

With regard to Pulse Reverse Plating, plating electronic has been one of the innovation drivers behind this demanding technology right from the start. You can match the current curves and voltage sequences ideally to your applications with our POWER PULSE REVERSE power supply units. This allows the process sequence and the coating characteristics of the finished workpiece to be controlled in a manner that is not possible with conventional rectifiers.

The extremely high control accuracy and rapid switching times ensure an optimal pulse, peak precision, and long-term reproducibility.

Other Products within our range Scandymet Immersion Heaters Drum Pumps Eductor Installations pcb Scrubbing Brushes pcb Cotton Sleeving

We at Hendor-pe regard it as our core task to provide pump and filtration solutions and Power Supply recommendations that best help our customers optimize their processes and provide products at the lowest possible total cost of ownership.

If you have any requirements then please do not hesitate to contact our Sales Office where our staff will give you the best attention and service we can offer.

Please do not hesitate to contact us on 01925 361400 or sales@hendor-pe.co.uk

Surface Finishing is our DNA

Mass Finishing

Electropolishing

Shot Blasting

AM Solutions

Rösler UK Limited | 1 Unity Grove | Knowsley Business Park | Prescot Merseyside | L34 9GT | Tel: +44 (0)151 482 0444 | Fax: +44 (0)151 482 4400 rosler-uk@rosler.com | www.rosler.com

PUMPS & FILTRATION

THE ENGINEERING CASE FOR ELECTRIC PUMPS: UNLOCKING ENERGY SAVINGS IN SURFACE FINISHING OPERATIONS In modern surface finishing operations, energy efficiency is more than a sustainability goal – it’s a commercial necessity. Yet many facilities still depend on legacy air- operated pumps, which can be surprisingly inefficient, costly to operate, and maintenanceintensive. Rising energy prices, tighter margins, and increasing pressure to optimise performance mean engineering teams are looking for practical ways to cut energy use without compromising process quality.

The Hidden Cost of Compressed Air Air-operated diaphragm pumps (AODDs) are widely used in surface finishing because they can safely transfer aggressive fluids such as hydrochloric acid pickling solutions and surfactantcontaining cleaners, across a broad range of viscosities and temperatures. However, their reliance on compressed air

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introduces significant inefficiencies. With operating efficiencies often as low as 10–15%, a large portion of energy is lost during operation. Generating compressed air is expensive, and issues such as moisture-related icing, noise, and complicated maintenance can increase the true lifecycle cost of these pumps.

Many facilities continue to use them simply because they are familiar – not because they are efficient.

Transferable Lessons from a Real-World Upgrade A recent engineering project conducted

by CDR Pumps demonstrates the measurable impact of replacing AODDs with electric diaphragm pumps. While the project was conducted for a national corrugated cardboard manufacturer, the lessons are fully transferable to surface finishing operations: significantly improved energy efficiency and reduced maintenance, while maintaining reliability in chemical handling applications.

CDR Pumps initially conducted a detailed engineering assessment, evaluating air consumption, energy use, and operational performance. Following successful trials, seven AODDs at one manufacturing site were replaced with QUANTMTM electric pumps. The proven performance and efficiency gains led to a wider rollout,

ultimately resulting in the installation of 96 QUANTMTM pumps across all UK manufacturing sites.

AODDs and kilowatt usage for the QUANTMTM pumps – confirming substantial efficiency improvements:

Measurable Results

Average saving of 7.5 kWh per pump – translating to 334,687 kWh saved annually across the pilot site

Energy use was monitored using direct measurements – air consumption for the

Annual energy costs reduced by c. £80k across the pilot site When rolled out across all manufacturing sites – significant energy savings of c. £1 million within a single year Operational benefits were equally compelling.

Eliminating compressed air removed icing issues, noise was reduced, and fewer moving parts simplified

maintenance. Importantly, thanks to their matching footprints, the pumps were installed quickly with minimal adjustments or disruption to operations.

Beyond Equipment — An Engineering Partnership Focused engineering-led assessments often reveal straightforward opportunities to reduce energy use and improve performance. CDR Pumps guides manufacturers through every stage – from initial enquiry and performance analysis to installation and ongoing support – helping facilities adopt more efficient pumping solutions.

Take the Next Step If your surface finishing operations rely on air-operated pumps, substantial savings could be within reach.

Contact CDR Pumps today on 01933 674777 or sales@cdrpumps.co.uk to discover how your facility can reduce energy costs, improve reliability, and achieve measurable efficiency gains.

PUMPS & FILTRATION

TOTAL FILTRATION: COMPREHENSIVE DUST & LIQUID FILTRATION SOLUTIONS FOR EVERY INDUSTRY Total Filtration is a Division of The Westbury Group of Filtration Companies, is your one stop shop for the manufacture and supply of liquid and dust filter cartridges and associated components.

Our Industrial Dust Extraction Collectors are fitted our own UK manufactured filter bags and cartridges The industries we serve are: Automotive Chemical Construction Engineering Food & Beverage HVAC/Ventilation Paper, Pulp & Woodwork Pharmaceutical Plastics Powder Coating Shotblast & Beadblast We carry a vast selection of filter media, including Cellulose blends, Polyester, Anti-Static Polyester, PTFE coated and Membrane, Nano, Flame Retardant coated, to name a few.

Our bespoke range covers most major OEM and retrofit manufacturers, below are a few examples.

Airmaster Retrofit Our Airmaster Dust Filter equivalent is a pleated cartridge made in two lengths, 450mm (type 1) and

42

920mm (type 2). The end caps can be Galvanised Steel or Stainless Steel, there are three types of filters available with spun polyester standard, Anti-Static, PTFE media and Anti-Static PTFE.

ALTAIR Retrofit The Altair dust filter equivalent range are cartridge filters made in several lengths: 600mm, 660mm, 1000mm and 1200mm (Other lengths available).

These are available in a range of medias as detailed below.

Camfil Farr Goldcone Retrofit We manufacture our own range of Goldcone style filters, without the cone, available in the length of 1000mml. These are available in a range of medias which include: - Cellulose blend 80/20FR, STD Polyester, A/Stat Polyester.

Camfil Tenkay Mark 1, 2, 3, 4 Retrofit We manufacture a range of square top filters in both 325mm and 225mm (closed end cap sizes). These are also

known as Camfill Farr Tenkay Mark 1, 2, 3 and 4 alternatives. They are available in a choice of lengths and medias (All lengths are also available in the round end cap version).

Dantherm Cartridge Filter Retrofit Our ABS Dantherm Cartridge Filter Alternative (also known as an Airmaster, Nederman or Disa Dust Filter Cartridge.) is made of lightweight strong plastic version of the Type 66,44,40,22 and 20. (Also available in carbon impregnated for Anti-static requirements).

Donaldson Siloair Filter Retrofit Our DCE Torit Siloair Filter equivalents are perfect for silo vending machines.

These filter cartridges are made in three lengths: 565mm, 800mm and 1000mm.

They are available in a range of medias including Standard, Anti-Static, PTFE Standard and Anti-Static PTFE.

Donaldson TDS Equivalent Retrofit The Donaldson TDS Equivalent single or double

Telephone: 01282 459744 Email: sales@totalfiltration.com

TOTAL

Filtration

Total Filtration is your one stop shop for all your Dust and Air Filtration requirements whether it is OEM or retrofit. Our filter cartridges and socks are made to any specification and are manufactured in the UK.

Call us on 01282 459744 to find out how we can help you

Airmaster

WAM Silotop

Donaldson

Camfil Goldcone

Air Filtration

Pleated Polymeric Filters

We provide an enviable range of filtration solutions, supplies and cleaning services to a wide range of sectors

Get in touch or visit us at www.totalfiltration.com

HMA 2A

TX

FDB

High efficiency

Choice of operating fuels

Customised design to suit each install

Ideal for variable plant conditions

Reduced NO₂/CO Emissions

Proven in a wide range of applications

Air replacement or “Make-Up”

Choice of burner heat inputs up to 1150 kW

Larger heat input available on request APL technology -modulating gas and air

Up to 30:1 turndown Up to 205 kW per foot

FDGA APL technology - modulating gas and air Ideal for variable plant conditions Heat input range up to 1,550 kW Choice of operating fuels

BESPOKE DESIGN

Our gas burner systems offer users reliable, high efficiency, process heating solutions.

From design, manufacturing and supply to installation, commissioning and ongoing support, we fulfill process liquid, oven and air heating needs for both new-build and conversion projects.

FULL RANGE OF INTERNATIONAL ACCREDITATIONS

FDC Heat input range up to 1,550 kW Choice of operating fuels Packaged burner design Up to 40:1 turndown

BURNERCARE SERVICE

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton Warwickshire CV11 6BW United Kingdom

info@lanemark.com +44 (0) 24 7635 2000

PUMPS & FILTRATION

ended filter cartridges are available in three basic diameters (202mm, 325mm and 350mm) with six different lengths.

They are available in different medias.

(Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE, and anti-static.

Donaldson TORIT Equivalent Cartridge ECB/ TDS/DF+ Retrofits Our Donaldson TORIT Cartridge Filter retrofits come in two basic diameters (325mm and 350mm) with six different lengths. There are several medias to choose from. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE and anti-static.

DONALDSON UNICELL Retrofits We also manufacture a complete range of Unicell type cartridge filters which include the two size 70mm x 475mm x 1004mm with 5.00M2 or 70mm x 475mm x 800mm with 4.00M2.

These two sizes of cell filter can be made using any of the following filter media: 260g Spunbonded Polyester, Anti-Static finish / Oleophobic coat / PTFE Coat or Membrane.

Mahle /Dustcheck Catchplate Retrofit We manufacture Mahle Catchplate Alterative / Dustcheck twist lock cartridge filter alternative in 328mm O/D x 600mml, available in single open end or double opened ended, using a choice of highquality medias including: -

44

Cellulose blend 80/20 FR, Nano fibre, STD Polyester, Antistatic Polyester and both STD and Antistatic PTFE membrane.

Total Filtration manufacture a range

Mahle/Dustcheck Screw thread RD72/62/100 Retrofits

Our engineers have over 30 years’

Total Filtration can manufacture a parallel version of the RD60/RD72/ RD100 screw thread filter. This dust filter is available in both Galvanised and Stainless-Steel finish. Available in several lengths from 200mml to 1200mml.

Media Options include STD Polyester/ A/ Static Polyester. STD PTFE Membrane/ Antistatic PTFE Membrane.

Our latest range of TOTALFLO Dust

Nordic / Freudenberg 3 Lug Filter Retrofits We manufacture 3 lug filters in a range of sizes: 145mm O/D, 150mm O/D, 225mm O/D. 370mm O/D and 397mm O/D. In a range of materials available including Aluminium, ABS Plastic and Resin. All Lengths available up to 1400mml.

Medias include: - Cellulose blend 80/20 FR, STD Polyester, Antistatic Polyester.

LEV Testing Total Filtration carries out LEV and COSHH Testing all over the UK on all types of extraction systems. Our Engineers will work advise and repair any remedial work that is required to ensure you work in a safe environment.

of Dust Collectors, Metal Recycling Plants and Metal Grinding Booths. experience in supplying, servicing and maintaining dust extraction systems.

Collectors are suitable for cartridges and bag filters. Here’s just a few of the many benefits of our new range.

All our machinery is manufactured in the UK with a full range of sizes to suit all airflow requirements.

All our dust collectors can be offered to ATEX standard to ST1 & ST2 and can be provided with full certification.

Our Range of Dust Collectors and Extractors include: Reverse Jet Dust Collectors.

Technical Advice, Evaluation and Sizing for all customers.

Downflow and Crossflow dust Collectors, to suit specific processes.

Unicell style Dust Collector.

Full turnkey installations, Large & Small.

For more information on our Dust range contact Mark Longworth on 01282 459744 or email sales@totalfiltration.com

Tel: 01282 459744 Email: sales@totalfiltration.com

TOTAL

Filtration

LEV Testing

Total Filtration design and install dust collection systems for many sectors.

After installation we provide maintenance support and replacement filters for your dust and air collection equipment. Our mission is to provide cleaner working environments in your workplace.

Call us on 01282 459744 to find out how we can help you ✓ Reverse Jet Dust Collectors ✓ Downflow Dust Collectors ✓ Crossflow Dust Collectors ✓ Unicell Style Dust Collectors ✓ Design & Engineering ✓ LEV Inspections by qualified P601 & P602 Engineers

TOTALFLO Bag Collector

TOTALFLO Cartridge Collector

Engineering Air Filtration & Design

LEV Testing

Pleated Polymeric Filters

✓ Service inspections ✓ Cartridge & Bag Installations

We provide an enviable range of filtration solutions, supplies and cleaning services to a wide range of sectors

Get in touch or visit us at www.totalfiltration.com

Powder Checker

Non-contact Uncured Powder Thickness Gauge Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness 

Dedicated stand-alone unit is ready to measure right out of the box



Fast measurement speed—ideal for moving lines and swinging parts



Scan Mode continuously takes measurements—ideal for analyzing large areas



Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software

Powder Inspection Kits

Complete solutions for measuring powder coating before and after cure are available 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494  www.dftinstruments.co.uk  e: sales@dftinstruments.co.uk

WATER & EFFLUENT TREATMENT

AWE - YOUR TRUSTED PARTNER IN WATER & EFFLUENT TREATMENT harsh conditions – including pH, Redox,

Established in 1982, Automated Water & Effluent Ltd specialises in advanced analytical instrumentation for process control, serving sectors where accurate water monitoring and treatment are critical to operational efficiency.

and Conductivity measurement with contacting cells for high-purity water and supply water monitoring. Applications range from borehole and rinse water to cooling systems and the control of acid and alkali strength via electrodeless (toroidal) sensors.

We also provide temperature sensors suitable for aggressive chemical

Precision in Process Control – For Over 40 Years

environments, and open channel

At Automated Water & Effluent Ltd,

and temperature to support compliance

our core belief has always remained

with discharge consents. In-pipe flow

the same: accurate measurement

meters can also be integrated with our

and precision control are essential

logging systems.

for effective process management in water and effluent treatment.

flow measurement systems for wastewater discharge. These can include data logging for flow, pH,

Our liquid level control solutions include pump control for vessel filling/emptying,

That’s why every component in our

and level measurement displayed as a

product range – from electrochemical

percentage or in engineering units.

sensors measuring pH, Redox, Conductivity, Dissolved Oxygen and Turbidity – is built to deliver the highest level of precision. But it’s not just about the sensor – it’s about the complete system.

We stock a comprehensive selection of electronic dosing pumps – available in surface or foot-mounted formats, with adjustable stroke and speed control (manual or automatic, depending on model). These are ideal for dosing

We supply both IP65-rated instruments

aggressive chemicals and can be

for outdoor mounting and panel-mounted

housed in our polypropylene dosing

instruments for integration into control

stations with clear PVC front panels

systems. At our Stafford facility, we also

for operator protection and safety.

design and build bespoke control panels, usually incorporating our instruments for use across a wide range of industrial applications.

With over four decades of experience, we’ve developed solutions for

Where dosing into tanks, pits, or sumps is required, we also manufacture a range of simple high-speed and geared mixers with wetted parts in 316 stainless steel.

Get in touch:

a broad spectrum of processes and

Telephone: 01785 254 597

environments. Our extensive catalogue

Email: sales@awe-ltd.co.uk

includes instrumentation and sensors for

Visit: www.awe-ltd.co.uk

46

PROTECT YOUR VALUABLE SURFACES.

Solutions for recycling

SOLVENTS Save Money | Recycle Any Solvent High Yield | Low Waste

• Units available for any quantity and application • Safe and easy to use

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• Recycled solvent as good as new • Atex certified for flammable solvents • The number one choice with over 38,000 units worldwide

Automated protection tape application for all kind of profiles or flats in different materials. Single-sided, double-sided, four-sided, flat or round surfaces – our machines match all your requirements.

ASK FOR

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For more information visit:

SWISS MADE

RECYCLING

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T +41 44 926 44 88 sales@muller.ch www.muller.ch

Automated Water & Effluent Ltd Get in touch for a quote today!

Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.

CALL T O D AY O N

0 17 8 5 2 5 4 5 9 7

We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements.

A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.

• Custom Designed & Built Control Panels • pH & Redox Controllers & Electrodes • Conductivity Controllers • Liquid Level Controllers • Open Chanel & Magnetic Flow Meters • Data Loggers • Dosing Pumps & Tanks Call today for a quote or to inquire.

AWE House, Antom Court, Tollgate Industrial Estate, Stafford, ST16 3AF

awe-ltd.co.uk

01785 254 597

half-page-2023-pump-up-the-volume-ad.indd 1

03/07/2023 15:53

WATER & EFFLUENT TREATMENT

ON-SITE, ON DEMAND: HOW MOBILE WATER TREATMENT IS RESHAPING PETROCHEMICAL OPERATIONS Mobile Water Solutions, part of Nijhuis Saur Industries Water scarcity, tightening environmental regulation, and the operational complexity of petrochemical processing are converging to create one of the sector’s most pressing resource management challenges.

Increasingly, facilities are turning to mobile water and wastewater treatment solutions to meet that challenge.

Mobile treatment systems can be rapidly deployed, configured, and scaled to match the specific process requirements of a site. For petrochemical operations, where water quality fluctuations can disrupt core processes and regulatory noncompliance carries significant commercial risk, this flexibility is operationally critical.

The modular nature of mobile units, which can be combined like building blocks to create bespoke treatment trains, means solutions can be configured to meet the targets of each facility.

A global operator facing local constraints One of the world’s largest petrochemical companies recently confronted this scenario. Operating in Europe, in a region subject to water scarcity and strict environmental compliance requirements, the refinery needed a strategy capable of addressing both emergency situations and sustained day-to-day demand, with the deployment speed and flexibility that time-sensitive facilities require.

The company engaged Mobile Water Solutions, part of Nijhuis Saur Industries, to deliver a tailored solution using temporary treatment assets. The result was a multi-stage system covering two treatment streams: surface water processing and wastewater reuse.

Part of the feed water was drawn from the site’s existing wastewater treatment plant, allowing Mobile Water Solutions to maximise recovery across the site.

A layered treatment approach For surface water treatment, Mobile Water Solutions deployed a mobile ultrafiltration asset followed by two activated carbon (AC) filtration units and two mobile reverse osmosis (RO) assets.

Concentrates underwent further treatment through additional mobile RO units before reintegration into the refinery’s process water supply, conserving drinking water resources.

For wastewater reuse, Mobile Water Solutions provided a mobile ultrafiltration asset with upstream sodium hypochlorite (NaOCl) dosing and downstream AC

48

filtration, complemented by a mobile reverse osmosis trailer. These units enabled the refinery to treat and repurpose wastewater that would otherwise have required disposal, reducing net water consumption.

Operational and sustainability gains The operational benefits were measurable. By replacing the previous ion exchange demineralisation process with reverse osmosis, chemical regeneration cycles were reduced tenfold, lowering both costs and environmental impact.

Wastewater discharge volumes fell by approximately 10%, cutting demand for fresh water and reducing effluent processing costs. Results have been compelling enough that the refinery is now considering doubling the system’s capacity to recycle greater volumes and generate further savings.

This case reflects a broader shift in how heavy industry approaches water management. Mobile treatment is no longer reserved for emergency response.

Deployed as part of a considered water strategy, it enables resource optimisation, reduces operational risk, and supports long-term environmental targets.

For facilities facing the dual pressure of water scarcity and tightening regulation, it represents a practical, proven route to greater resilience.

For more information on mobile water and wastewater treatment solutions: Email: mws@nijhuisindustries.com Visit: www.nsimobilewatersolutions.com

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

ADVANCED CORROSION PROTECTION FOR ELECTRONICS SYSTEMS IN SEWAGE AND WATER TREATMENT PLANTS Electrical control systems in sewage and water treatment plants face some of the harshest operating conditions imaginable - continuous exposure to moisture, hydrogen sulfide (H2S) and other aggressive gases creates a relentlessly corrosive atmosphere. Without robust protection in place, components deteriorate ahead of schedule, triggering costly downtime and serious safety risks.

Corrosion is an insidious and costly problem that will eventually degrade virtually every metal and metal alloy.

Nowhere is this more critical than in electrical and electronic control systems, where corroded components, connectors and switches can trigger failures at the worst possible moment.

To combat this, engineers are increasingly turning to specialized corrosion inhibitors and protective coatings. These solutions create a reliable barrier against corrosive agents without compromising electrical performance. Pairing harsh-environmentrated enclosures with proactive maintenance and considered material selection further extends system life.

Getting corrosion protection right means fewer unplanned shutdowns and longer-lasting control infrastructure across the entire water treatment network.

SuperCORR A specialist barrier film corrosion protection for electronics EnviroTech Europe supply advanced corrosion protection products, based on approved synthetic materials, to provide high quality solutions to a diverse range of lubrication and corrosion problems.

50

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

SuperCORR A is a “self-healing” ultra-thin film water displacing lubricant with long-lasting, anti-corrosion inhibitors providing a superior lubrication coefficient and protection against moisture, wear, general and fretting corrosion, static electricity, corona, and other electro migration problems. The non-flammable film is only 7 microns (0.007mm) in thickness, will not harden or crack, is not a wax or oil-based product and is formulated without sulphates, chlorides or halogens.

SuperCORR A has a proven performance record in protecting electrical components, systems, connectors and electronics. The coating will also prevent the ingress of moisture and other contaminants onto the connector surfaces.

Removal of surface contamination from the metallic contact surfaces on switches and circuit breakers is essential to ensure fault free operation. An inert compound that neither reduces nor increases the electrical conductivity, SuperCORR A’s unique formulation lifts and removes dust and soils from the metal contact surfaces.

52

It also provides long term protection from corrosion and electrical arcing that can lead to shorts and subsequent circuit failures. The aerosol spray is supplied with a flexible tube applicator which allows the protective coating to be applied accurately, even in difficult to get to places.

EFFICIENT AND ECONOMICAL Extremely long-lasting, specially formulated and proprietary anti-corrosive inhibitor.

Eliminates premature failure of components created by moisture, general or fretting corrosion.

Prevents deterioration and contamination on all surfaces of

electronic and electrical equipment and mechanical close tolerance moving components.

Reliability increased, maintenance intervals increased, costs reduced, manufacturers save costly warranty service calls or product re-call.

FURTHER INFORMATION Please visit our website https://www. envirotech-europe.com/supercorr-a for information about other uses and applications for SuperCORR A. For more advice, please telephone us on +44 (0) 20 8942 9177 or use our website contact form. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS New and used vibratory finishing machines and systems from 2 litres to 4000 litres Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb Liquid / powdered / paste compounds Abrasive finishing wheels Vibratory separators / sieving machines and re-meshing service Repairs and relines Effluent water treatment systems Subcontracted finishing and industrial sieving services Redundant machines purchased Consultancy

SHARMIC FOR FAST, FRIENDLY SERVICE Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Tel: +44 (0)1299 822135 / 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Intelligent process control with Lab-on-a-Chip and AI-based Smart Drying

AUTOMATIC CONTROL OF CLEANING AND DRYING QUALITY, RESOURCE CONSUMPTION, AND COSTS Consistently high process quality and savings in energy, resources, and operating costs—these are the demands that water-based cleaning processes must meet today. To meet these requirements reliably and efficiently, Ecoclean has developed the innovative Lab-on-a-Chip system. It maintains the quality of the cleaning and rinsing baths at an optimal level through automated analyses based on various measurement methods. The new Smart Drying technology enables AI-supported, intelligent control and optimization of drying processes with hot air and vacuum.

Increasing demands on component quality are leading to more complex cleaning processes. Specified cleanliness specifications must be maintained in a stable and reproducible manner.

This is increasingly associated with higher documentation requirements for process

parameters. At the same time, there is a demand for more energy- and resourceefficient cleaning in order to reduce the CO2 footprint and costs. This is offset by a shortage of skilled personnel with the appropriate training and cleaning expertise.

Ecoclean is responding to this situation with innovative developments such as the Lab-on-a-Chip (LOC) system and Smart Drying technology for automated monitoring and intelligent control of cleaning quality. These solutions ensure that cleaning and drying processes run optimally and also meet documentation requirements through constant recording of parameters.

LOC – comprehensive cleaner and bath analyses with just one system Until now, a wide variety of sensors have been required to analyze the concentration of cleaning or passivation media and bath contamination, which are used in the baths in accordance with the respective medium or process.

The measurements also usually require numerous manual interventions.

The time-consuming determination of bath quality often leads to cleaning media being added regardless of consumption. Likewise, bath changes are still sometimes carried out on a time-dependent basis. Both can lead to suboptimal bath and thus cleaning quality, as well as a waste of resources.

This changes with the new LOC system, which can be integrated into both multi-bath immersion and chamber systems. The combination of different measurement methods in a single system opens up an enormous range of possibilities for cleaner and bath analysis.

54

PHOS-PREP

®

Pre-Treatment Solutions Group Ltd supply unique che chemistries for an array of metal processes.

Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.

With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!

TESTIMONIALS “We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”

P.Allen, West Midlands.

“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”

E.Smith, Hampshire.

“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”

R.Glasbey, West Yorkshire.

02475 090 133 Sales@PTSGroupUK.com www.pretreatmentsolutionsltd.com

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

And this without having to equip each bath with different sensors and regardless of the cleaning or passivation medium and process used. With the systemintegrated systems, sampling is carried out automatically from the respective stations connected to the evaluation unit.

Titration, pH value, conductivity, and, for the first time, surface tension measurement are available for determining the cleaner concentration.

In modular cleaning systems, the latter allows the surfactant content in the bath to be determined separately, enabling targeted re-dosing of this component.

The contamination of the baths can be determined by means of fluorescence and conductivity measurements. In the future, these measurement methods will be supplemented by methods for determining total organic contamination (TOC) and particle measurement.

The measurements to be performed on the sample taken from the bath can be entered via the system control. Between sampling from the baths, an automatic rinsing system ensures that the results are displayed accurately on the display and, if necessary, appropriate actions are initiated, such as the addition of medium or water or a bath change.

With the standalone version, which is also

56

available, the samples are taken manually from the baths to be tested, and the rest of the procedure is also automatic.

With both alternatives, the measurement methods can be combined as required, and additional functions or new measurement methods can be easily integrated.

Smart Drying – optimal drying with minimal time and energy consumption Drying is not only one of the most energy-intensive processes, but also the bottleneck in parts cleaning due to the time required. Nevertheless, problems often arise – especially when different components need to be cleaned and dried. To be on the safe side, drying processes are often designed to be too long based on a worst-case scenario, which results in increased energy consumption with correspondingly high costs and reduced productivity.

The goal is therefore to obtain optimally dried parts from the system with minimized energy and time requirements.

Ecoclean has implemented this with its AI-supported, intelligent Smart Drying technology for combined hot air vacuum drying processes. The basis for this is a humidity and temperature sensor

specially developed for this application, which is now standard in various types of the manufacturer’s systems.

In order to control the drying process in a time- and energy-optimized manner, the AI model of the Smart Drying technology was first trained with data from thousands of drying tests with a wide variety of components and target parameters.

Based on this know-how, the AI evaluates the quality of the respective drying process by analyzing the parameters of humidity, temperature, and pressure in the process chamber. It then decides which action is most appropriate for optimal drying. For thin-walled parts or plastic workpieces, for example, this may be the supply of warm air. Essential for the use of Smart Drying technology are process-stable, reproducible processes that ensure consistent conditions in the process chamber. Worn seals or sensors that are not calibrated regularly, for example, lead to changes here.

One of the next development steps at Ecoclean is to transfer the findings from machine learning to the use of AI for the control and optimization of cleaning and rinsing processes.

Telephone +49 2472 830 Visit: www. ecoclean-group.net

“The Professionals”

EST 198 .

9

Sub contract specialists in Paint & Powder coat removal to the finishing industry JIG CLEANING PAINT BOOTH GRID CLEANING COMPONENT RECLAMATION

Save up to 20% on your “monthly stripping costs ” Send your enquiry today!! email info@prostrip.co.uk web www.prostrip.co.uk phone 0115 911 2240

Pro-Strip Ltd. Trent Lane, Daleside Road, Nottingham NG2 4DS

PRETREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

UNSEEN CHEMICAL DRIFT. REAL OPERATIONAL DRIFT: WHAT’S REALLY IN YOUR CLEANING SOLVENT? Most industrial cleaning processes are running on chemicals that operators don’t fully understand—and can’t fully control You buy a solvent expecting consistency. It’s labelled, approved, and widely used. But over time, performance drifts.

Cleaning becomes inconsistent.

Residues appear. Costs increase.

And no one can clearly explain why.

The Industry Problem Chemical labels rarely tell the full story.

Many “standard” cleaning solvents are actually multi-component blends. While they may perform well initially, their composition can change during use.

In real operating conditions:

Components evaporate at different rates The system begins to separate (“chemical drift”) The boil sump and rinse zone no longer match Recovered solvent is not the same as the original The result is a process that gradually becomes unstable.

This leads to: Inconsistent cleaning performance Increased residue risk Higher solvent consumption Potential safety concerns, including flammability shift You’re no longer running a controlled process—you’re managing a variable one.

The Solution: Stability by Design Azeotropic solvents address this issue directly.

A true azeotrope behaves as a single, stable substance, even though it contains multiple components. It cannot be separated by distillation, meaning its composition remains constant.

That delivers: Stable boiling point No chemical drift Consistent cleaning performance Reliable recovery and reuse

58

Our focus is to:

What you start with is what you keep.

Understand how your solvent behaves over time, not just at install Identify risks linked to blended or unstable systems Implement solutions that maintain process integrity and safety Support with ongoing optimisation and solvent management Because a solvent that drifts is not a solution.

A Proven Alternative True azeotropic products, such as Opteon™ SF80®, offer: Long-term stability in operation Non-flammability under normal operating conditions Consistent performance Effective recovery without composition change In many cases, they can directly replace unstable blends— improving control, reducing waste, and lowering risk.

The Bottom Line

The Fraser Technologies Approach

If you don’t understand how your solvent behaves over time, you don’t control your process.

At Fraser Technologies, we see this problem regularly— customers trying to fix performance issues that are actually caused by unstable chemistry.

Fraser Technologies exists to remove that uncertainty— delivering cleaning solutions that are stable, predictable, and built for real-world performance.

We don’t just supply solvents. We engineer stable, repeatable cleaning processes.

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MATERIAL & EQUIPMENT SUPPLIERS

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com ABRASIVE BLASTING EQUIPMENT

ABRASIVES

Steel Shot (High & Low Carbon) Steel Grit Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni) Chilled Iron Grit Glass Bead Ceramic Bead Fused Alumina Cut Wire www.ampereabrasives.com sales.uk@ampereabrasives.com Tel : 0121 244 1809 17 School road, Hall Green Birmingham B28 8JG

High Carbon Steel shot and Grit.

Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni. No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

ACID PROOF EQUIPMENT

BOILERS & STEAM GENERATORS ANODES & CHEMICALS

ELECTROPLATING

Modern Coil Type Steam Generators & Fire Tube Boilers • • • • • •

100Kg/h – 25,000Kg/h High efficiency – up to 96% Low overall emissions Improved safety Simplicity of control Quiet, clean & cool in operation

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

ANODES & CHEMICALS

www.ampere.com sales.uk@ampere.com Tel : 0121 244 1809

COMPLETE FINISHING PLANT

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

17 School Road, Hall Green, Birmingham B28 8JG

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MATERIAL & EQUIPMENT SUPPLIERS COATING SERVICES

Curtiss-Wright Surface Technologies, Everlube products & Coating Services Protection & life extension of your critical components throughout any crisis!

COATING SERVICES:

l Primers for rubber and plastics for sound absorbing and dampening materials

l Thermal Spray & HVOF Coatings l Dry film lubricants - MoS2, PTFE, Graphite, WS2 l Coatings for corrosion, chemical & environmental protection

l Rare earth magnet coatings l Coatings for EMI/RFI shielding provide highly conductive coatings and platings to control electromagnetic interference

l Titanium anodising l Zinc rich coatings for corrosion protection

l Ultra thin conformal parylene coating to reduce friction and protect against contamination

l Impingment coating processes for ultra thin solid film lubricants

EFFLUENT TREATMENT

l High temperature resistant coatings

l Nonstick/release coatings for low coefficients of friction

l Pre-treatments including Ti Anodising, Phosphate Conversion Coating and Chilled Iron Blasting, Aluminum Oxide Blasting and Vapour Degreasing

Coating Services and Everlube Products ®

+44 (0)1386 425758 | eurosales@cwst.com | www.emcoatingsuk.co.uk

CLEANING, DEGREASING & PRETREATMENT

www.neutralac.co.uk

TENNANTS

TENNANTS DISTRIBUTION LIMITED

EFFLUENT TREATMENT PLANT

Equipment +Chemistry + Support =

Total Cleaning Solutions

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

DC 3505 VIXEN Dust Ad 1.qxp_Layout DUST EXTRACTION

FILTERS

GET IN

ELECTROPLATING EQUIPMENT

TOUCH Dust Extraction Equipment • Self Cleaning Cartridge Filters • Made in the UK • Many Sizes Available

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK

62

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com

MATERIAL & EQUIPMENT SUPPLIERS GENERAL

HEATERS

LACQUERS

POWDER

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com HOOKS & JIGS

63

MATERIAL & EQUIPMENT SUPPLIERS MASKING

DC 3505 VIXEN Ovens Ad 1.qxp_Layo OVENS

GET IN

Incubators TOUCH & Industrial Ovens

PAINT STRIPPING

PRECISION CLEANING & OXYGEN LEVEL CLEANING

PRETREAMENT CHEMICALS

Precision Cleaning & Oxygen Level Cleaning

Aluminium Anodizing Chemetall’s Anodizing Technology.

PFAS Free Solutions LOX & GOX Approved Aqueous & Solvent Solutions Free Cleaning Trials Solvent & Aqueous Ultrasonic Equipment CM-WP-0377EN-07.2022

• 100+ Models Available • Made in the UK & EU • Prices Starting from £300

PUMP & FILTRATION SPECIALISTS

01260 228 364 www.nuvochem.co.uk info@nuvochem.co.uk

www.chemetall.com

RECTIFIER EQUIPMENT

SPRAY GUN WASHERS

SOLUTEX OVERHEAD CONVEYORS

Modular Reliable Since 1935

Contact one of our UK partners

64

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

PARTS & PAINT SPRAY GUN WASHERS

S l t & Water Solvent W t Washers W h Manual | Automatic

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225

MATERIAL & EQUIPMENT SUPPLIERS POWDER COATING EQUIPMENT

DC 3505 VIXEN Powdercoating Ad 1.qx

GET IN

Powder TOUCH Coating Equipment • Most Advanced on the Market • ROMER Unit RRP £3995 • Special OFFER Price £3495

gemapowdercoating.com

Excellent surfaces WAGNER offers a wide range of systems and products for perfect coating solutions in liquid and powder.

Applying

Your global partner for high quality powder coating

“Smart Solutions for Powder Coating’’ Serkan Inci Mail: serkan.inci@electron.com.tr Phone: +90 531 930 37 03

Feeding PUMPS

Mixing

Controlling

Gema Europe SRL UK Branch

Booths & Systems

Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

enquiries@wagner-group.com www.wagner-group.com

65

MATERIAL & EQUIPMENT SUPPLIERS SOFTWARE SYSTEMS

SPRAY WASH

SPRAY BOOTHS

Equipment +Chemistry + Support =

Total Cleaning Solutions

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

01506 443058 www.frasertech.co.uk

THERMAL INSULATION

VIBRATORY FINISHING EQUIPMENT & MATERIALS

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

Thermal Insulation Spheres

SHARMIC FOR FAST, FRIENDLY SERVICE

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd

Frogspawn™ by

Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

Manufacturing in the UK since 1957

SOLVENT RECYCLING

braude.co.uk THERMAL FLUID

ULTRASONIC

VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

Thermal Fluid Heating Technology now for the future • • • • • • • • •

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

66

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk

Account Manager – Precision Cleaning Solutions Permanent, Full-Time Home Based, Midlands Are you an establis i hed Account Manager orr llooking is ooking to start r a careerr in rt in Account Management?? established Do you have a Chemistry r or Chemical Engineering related Degree, looking to utilise your ry knowledge in a commercial role?

This is an exciting career opport r unity which involves looking after an existing set of customer rt opportunity accounts, maximizing sales whilst building and maintaining lasting customer relationships. The role of Account Manager will also require identification of new business potential and subsequent sales development.

In the role of Account Manager, you will need to be based in the Midlands. Your time would be split between working from home, customer site visits and any of our sites when required. A full Driving Licence is required as is the desire to work autonomously and be driven to personally develop to achieve success in this account management role.

What you’ll be doing…

Reporting to the Business Director, you will be responsible for: Promote a range of Precision Cleaning products and services to current and prospective customers.

Actively look for new customers to sell new and existing products.

Deal with customer enquiries, orders and pricing queries and update the CRM customer database.

Arrange and plan customer visits and produce visit reports.

Be well organised whilst maximising potential in the sales area.

Respond to sample and information requests quickly.

Meet/exceed agreed monthly/quarterly/annual sales and performance targets.

      

background…

Yourr background…

Must have…      

Excellent organisation, and problemsolving skills.

Highly motivated with a strong commercial acumen.

Experience in the Chemical Industry Full UK Driving Licence Good presentation, written and communication skills.

Desire to deliver exceptional Customer Service.

Nice to have…    

Degree in Chemistry or Chemical Engineering Experience in the Precision Cleaning Sector.

Experience in a field-based role.

Knowledge of Aerospace, Medical, Automotive, and Electronic.

We turn your Passion into Powder.

Join our team.

Let’s powder! jobs.igp-powder.com

Technical Sales Representative (m/f/d) IGP is a global leading company in the powder coating industry and stands for quality, safety and reliability. Around 520 employees at our headquarter in Switzerland and in our subsidiaries form the foundation for our success. We’re expanding our UK team and looking for a Technical Sales Representative who combines hands-on technical know-how with strong commercial drive. In this field-based role, you’ll help expand our footprint across the UK. What You’ll Do? • Build and grow key customer relationships • Drive new business and identify growth opportunities • Guide customers in implementing coating solutions • Arrange and provide on-site technical support in conjunction with our technical consultant • Deliver presentations and quotations • Represent IGP at trade fairs and industry events • Maintain accurate CRM data and report market insights

What You Bring?

• Sales experience in the powder coating industry • Technical or commercial background (surface engineering a plus) • Strong communication, problem-solving and organizational skills • Proactive, customer-focused mindset • Flexibility and willingness to travel across the UK • Full driving license

Why Join IGP? • As a family-owned company we built on trust and long-term thinking • The health and safety of our employees is a top priority • We value short decision-making paths, efficient processes, and personal responsibility • We are committed to the individual development of all employees; This role especially has the clear potential to grow into a managerial role.

• Comprehensive onboarding and technical & sales training • Attractive salary including performance bonus • Company car • Attractive pension scheme

Are you interested?

We are happy to help if you have any questions.

Ms. Silvia Amend HR Business Partner International +41 76 319 68 87

AT

Pull-Off Adhesion Testers Measure the adhesion of coatings to metal, wood, concrete and more Automatic Features n n n

WiFi

Impact and scratch resistant color Touch Screen display with keypad Wirelessly connect the PosiTest AT-A to your smart device using our free app Record the results as pass/fail and the nature of fracture — cohesive, adhesive and glue failures

AT-A Automatic Model

Also available AT-M Manual Model

DFT Instruments UK LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494 f: 01442 879595 www.dftinstruments.co.uk e: sales@dftinstruments.co.uk Proud supplier of DeFelsko Inspection Instruments

PUT QUALITY ON REPEAT Let‘s talk about powder coating.

A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time.

Put quality on repeat!

go.wagner-group.com/flowsense

Contact Wagner Spraytech (UK) Ltd Telephone: 01327 368410 enquiries@wagner-group.com