Powerboater's Guide to Electrical Systems - PDF DOWNLOAD

Page 73

Wire and Circuit Protection Standards and Repair Procedures

Electrical Tape Wrap

Grommet

PVC Pipe

Silicone Adhesive

Fig. 4-20. Acceptable methods of providing abrasion protection through bulkheads.

connections. Sealing heat-shrink tubing works well in these cases. (See the circuit-repair section of this chapter.) All wiring should be routed at least 2 inches (50.8 mm) from wet-exhaust-system components and 9 inches (22.9 cm) from dry-exhaust components.

Methods of securing wire can be as simple as using nylon wire ties with screw holes for attachment. The recommended method of securing wires running above or near moving machinery is to use the plastic-dipped or rubber-insulated metal fasteners commonly found on standard engine installations. Figure 4-21 on page 60 shows a variety of acceptable wire-securing devices.

Connecting the Dots: Making Wiring and Connection Repairs In making repairs to existing wiring or building a new circuit for the latest electrical appliance you’ve purchased, proper techniques and components can make all the difference in the world when it comes to preventing problems later. Take the time to do the job right and do it once.

Soldering Terminals Over the years there has been some controversy and discussion among electricians regarding soldering versus crimp-type connectors used in electrical wiring on boats. For years I labored over each con59


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Index

18min
pages 215-223

Resources

1min
page 214

Glossary

14min
pages 207-213

Installing Your Own Radar

5min
pages 205-206

Installing a GPS Receiver

2min
page 204

Power Supply

3min
page 196

Galvanic Isolators

6min
pages 191-193

AC Generators

5min
pages 189-190

Comparisons between AC and DC Circuits

6min
pages 173-175

AC Overcurrent Protection

4min
pages 176-177

Selecting a DC-to-AC Inverter

17min
pages 184-188

Color Coding for AC Wiring

3min
page 172

Checking Voltage, Continuity, and Polarity on AC Circuits

7min
pages 181-183

Ground-Fault Circuit Interrupters

2min
page 180

The Future

1min
page 169

General Instrument Troubleshooting

16min
pages 163-168

Abnormal Instrument Readings

3min
page 162

Adding a New Compact-Disc Player

7min
pages 158-160

Installing a New Bilge Pump

10min
pages 154-157

Installing a New Cabin Light

3min
page 153

Other Outboard-Engine Starter-Motor Problems

1min
page 149

Testing the Neutral-Safety Switch

3min
page 146

Engine Ignition Switch

4min
pages 147-148

Outboard-Engine Starter Circuits

10min
pages 142-145

Troubleshooting Starter-Motor Circuits

6min
pages 139-141

Starter-Motor Problems and Solutions

2min
page 138

Testing Your Stop Switch

3min
page 133

Final Checks and Ignition Timing

8min
pages 134-136

Outboard and PWC Ignition Tests

19min
pages 126-132

Beyond the Basics: Outboard and PWC Ignition Systems

6min
pages 124-125

Shore-Power Battery Charging Systems and Installations

9min
pages 110-112

MerCruiser Thunderbolt IV and Thunderbolt V Systems

7min
pages 121-123

Solar Cells

2min
page 113

Outboard-Engine Charging Systems

5min
pages 108-109

Battery Installations

15min
pages 90-95

Battery Maintenance and Testing

4min
pages 88-89

Which Battery Is Right for You?

9min
pages 83-85

Battery Safety

5min
pages 86-87

Connecting the Dots: Making Wiring and Connection Repairs

8min
pages 73-78

Testing Your Batteries

10min
pages 96-99

Types of Lead-Acid Batteries

9min
pages 80-82

Wire Routing and Support

4min
pages 71-72

Acceptable Locations for Fuses and Circuit Breakers

4min
pages 69-70

Levels of Circuit Protection

1min
page 68

Testing Fuses and Circuit Breakers

2min
page 67

Ignition Protection

1min
page 66

Fuses and Circuit Breakers

14min
pages 60-65

Wire Size

2min
page 56

Wire Insulation

2min
pages 57-59

Basic Wiring

3min
page 55

Drawing Your Own Wiring Diagram

9min
pages 36-38

Expanding the Basic Circuit

3min
page 33

Wire Identification and the ABYC Color Code

8min
pages 29-32

Using Your Multimeter

10min
pages 44-47

Voltage Drop

2min
page 22

Ohm’s Law and What It Can Tell Us

8min
pages 19-21

Tools

2min
pages 24-25

Measuring Amperage

4min
pages 48-50
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