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Lighting

Electrics

Electronics

Thermal Management

Sales Support

Technical Service

Our Ideas, Your Success.

Safe, reliable, top quality! For municipal and other special vehicles

Ideas today for the cars of tomorrow


We’ve been listening carefully

Which is why this new catalogue is a little different than its predecessors. We have developed a product finder that would like to help you identify your optimum lighting system. Go straight to pages 12 and 13 and have a look. Following that you will then find our recommendations for special types of application. Of course this catalogue provides you with detailed information of all Hella products. You’ll see: We have a great deal to offer in LED technology, too. And because we’ve heard that people still have a lot of questions about LEDs, we’re providing some answers on pages 8 to 11.

2


Contents 4 – 5 6 – 7 8 – 10 11 12 – 13

Your requirements for our lighting Time-to-Market process All you need to know about LED LED indicator failure check The Hella Product Finder

14 – 25 Products and areas of application Refuse-collecting vehicles/ Road-cleaning vehicles/ Snow ploughs/ Towing vehicles/Maintenance vehicles/Trucks/E sc or t vehicles/ Construction vehicles/ Agriculture/Airport vehicles/Special applications

26 – 27 Beacons: Overview 28 – 41 Beacons: Product pages

42 – 43 Optical warning systems: Overview 44 – 56 Optical warning systems: Product pages

57 – 59 Auxiliary lighting systems

60 – 61 Special applications: Overview 62 – 68 Special applications: Product pages

69 – 70 Worklights: Overview 71 – 73 Worklights: Product pages

74 – 81 Frontlighting: Product pages

82

Side lighting: Product page

83 – 85 Rear lighting: Product pages

86 – 89 Interior lighting: Product pages

90 – 91 Electromagnetic compatibility IP protection class Notes


Your requirements – our solutions

Safety

Cost efficiency

Your requirements

Your requirements

 Intrinsic safety

 Economic viability

 External safety

 Long service life

 Reliability

 Low servicing costs

 Legal conformity

 Low replacement costs

 Ideal illumination of the working area

 Low fuel consumption

Our solution

Our solution

 ECE-certiďŹ ed products

 Comprehensive, continually growing range of LED solutions

 Innovative solutions such as e. g. indicator failure check

 Comprehensive range of spare parts

 Practical applications

 Thermal management for LED products

 Intelligent electronics

 Low current consumption of LED products which go easy on the vehicle

 The light values are sometimes higher than those required by legislation

4


Information

Quality

Practicability

Your requirements

Your requirements

 Vibration resistance

 Suitable design shapes

 Impact resistance

 Different mounting possibilities

 Watertightness

 Modular solutions

Our solution

Our solution

 Comprehensive tests

 Comprehensive range of accessories

 Our own testing laboratory

 Wide range of different mounting possibilities

 High-grade materials  High IP class protection

5


Our customers are our best creative directors

“Wouldn’t it be possible to ...? That would be really useful!”

Good product ideas provide real answers to problems that actually exist in practice. For this reason we tramp over construction sites, accompany refuse disposal trucks at first light, spend sleepless nights on combine harvesters ... talking to people who are already using Hella lighting systems. Listening to them very carefully. Discussing. Taking lots of notes.

“Now let’s see what you can do!”

A big table at Hella. Gathered round it: a good mixture of people from development, market research, sales, product management. All listening carefully to the reports presented by the field researchers. What are our customers’ concerns, which technical innovations will benefit their vehicles, which new regulations will they have to deal with, what are their wishes for new generation products. Options, paths, potentials are discussed together. The encouraging words “Now let’s see what you can do!” close the meeting – a new chapter is opened up for the future.

“Should becomes could becomes can becomes works.”

Technical concepts are drafted, rejected, modified, buried, redefined. The schedule gets tighter and tighter, heads are put even closer together. Then the first breakthrough: “We’re on the right track!” The development engineers are hot on the trail of a new product. Then, depending on their mentality, the explosive or down-to-earth realisation: “That’s it!” Time to get some rest. Then check everything out in peace. The brains say yes – and the gut feelings do too.

6


Information

“Can I hold the baby for a minute?”

The first design samples are ready. They are passed carefully from one person to the next, like a new-born baby. Small but important changes can be agreed at this point. And then things move on very quickly: the samples are made functional. With reflectors, electrics, electronics ... they are attached to and installed in vehicles, are taken out as disguised prototypes on night-time test drives through future areas of application, are brought back to laboratory tables and taken apart again. Modifications and optimisation are carried out – the procedure begins again.

“Are you fit enough for Hella?”

During the next stages, this question has to be answered by numerous practical samples and pilot production models. A marathon of challenges has to be overcome: rain, fog, ice, dust, condensation, electromagnetic radiation, temperature shocks, fluctuations in temperature, polarity reversal, short-circuits, vibrations, blows, drops, life tests. The new product has to be able to master all the situations that can happen in practice. And it has to pass the prescribed ECE and DIN standards tests, of course. Then it is good enough for our customers, and proudly bears the name Hella. And to make sure things stay that way, products from later batches are subject to the same stringent tests at regular intervals.

“Welcome to your new workplace!”

A long process. A difficult process. For people and material. And then the moment where the new product is taken out of its Hella box and installed in its new workplace. Function test. Everything OK. All over the world there are vehicle drivers happy about a lighting system that has been developed from practical experience for practical use. By you and by Hella.

7


Increased profitability through LED technology Longer service life Light sources in beacons are subjected to vibrations, humidity, cold, heat etc. This makes frequent light-source replacement necessary. Costs are incurred not only for the light source itself, but also on account of labour and vehicle downtime. The service life of LEDs is much longer than that of halogen and Xenon light sources. Which means frequent and expensive light-source replacement is a thing of the past. Because LEDs are wear and maintenancefree. This quickly pays off in comparison with halogen and Xenon light sources: the somewhat higher initial costs for LEDs have

usually been saved after only a couple of saved light-source replacements. No downtimes and installation times LEDs with an extremely long service life sometimes last a vehicle lifetime. Since they are wear and maintenance-free, they do not cause any additional costs through downtimes and installation times.

500

Comparative calculation (example)  LED beacon purchasing price

£ 414.00

450

£ 225.00

£ 385.50 £ 378.00

400

Purchasing price (example)

£ 90.00

Costs for halogen bulb

Pounds

£ 319.00

 Halogen beacon

£ 3.50

Servicing time 0.5 hours =

£ 17.00

Vehicle downtime 0.5 hours =

£ 15.50

350 300 250

£ 259.50

£ 36.00

£ 225.00

£ 200.00 £ 198.00

LED

£ 162.00

Xenon

150 Total costs for light-source replacement

£ 270.00 £ 234.00

200

100

£ 342.00

£ 306.00

£ 126.00

Halogen £ 90.00

0

1

2

3

4

5

6

7

8

9

Light-source replacement

 Xenon beacon Purchasing price (example)

£ 200.00

Costs for Xenon light source

£ 27.00

Servicing time 0.5 hours =

£ 17.00

Vehicle downtime 0.5 hours =

£ 15.50

Total costs for light-source replacement

£ 59.50

Versatile technical possibilities through LEDs Depending on product requirements or customer wishes, Hella uses LEDs in different optical lighting systems. Here are some examples of rear lights: Direct light

 Spot-like appearance  No optical system necessary  Max. distance between 2 LEDs = 15 mm

Fresnel systems

 Suitable for all functions  Homogeneous appearance

Reflector with pattern/lens without pattern

 Highly efficient

Light guide systems

 Elongated appearance

 Brilliant-finish appearance

 Homogeneous illumination  Can be adapted to curved vehicle contours

8


Information

Functional safety More functional safety through LEDs As service providers, commercial vehicles are under enormous pressure. Fleet managers and drivers expect functional safety at all times - and no buts. In other words, vehicle components with a high quality standard and long service life. Hella LED lights fulfil these requirements. Their development and production takes place according to the most stringent quality standards. Hella tests their suitability for everyday use in extremely tough simulation tests: these include roads in an extremely poor condition, Arctic cold, tropical heat, thunderstorms and heavy rain. At the end of the day, LEDs are superior to conventional bulbs. Note: All LED lights have been designed for operation in direct voltage networks. Operation with synchronised supply voltage or AC voltage is not possible.

Hella Original Parts quality sets standards All LED products undergo thorough testing at Hella. In the laboratory and in practice. Since 2002, for example, 20 trailers belonging to an international haulage company have been equipped with Dura-LED lights for a marathon test. Result: Not one failure so far*. Product comparisons Hella original parts quality has to be compared with competitor products regularly during laboratory tests. These tests reveal again and again how detail solutions that are invisible to the user can cause or prevent problems.

Product test on LED lights: Two examples 1. The temperature-sensitive current controllers on a side marker light on the market were soldered by hand. This can easily lead to unnoticed preliminary damage to the components. This significantly reduces the service life of the whole LED light. Hella relies exclusively on a precise automated process. 2. A position light tested had had metal sheets inserted to reflect the light and thus observe the statutory radiation angle. This structural principle is extremely problematic in terms of production tolerances and normal operation, however: influences such as corrosion or bending of the metal sheets caused by vibration result in the prescribed light values no longer being achieved. Hella uses a high-quality optical system to meet this functional requirement.

In this context, a note about ECE approval: The products tested by Hella usually have ECE approval. The test results often convey the impression that there must have been fluctuations in quality during production, however. In contrast, Hella products meet all statutory regulations as well as the requirements of the vehicle manufacturers, which in many cases are much tougher than the criteria required by legislation.

Negative example 1: Side marker light

Negative example 2: Position light

* As at 25.01.2010

9


How LEDs work LEDs are replacing conventional bulbs in more and more vehicles. Technical advantages‘ such as smaller design dimensions or longer service life, mean that LEDs are being used in more and more areas of automotive technology. But what is an LED made of?

An LED is predominently made up of several layers of semiconductor connections. Semi-conductors e. g. silicon, are materials which, in terms of conductivity, are somewhere between conductors e. g. the metals silver and copper, and non-conductors (insulators) e. g. Teflon and quartz glass. The conductivity of semi-conductors can be greatly influenced by the specific introduction of external substances (by means of a process known as doping). The various layers of semi-conductors together form the LED chip. The light output (efficiency) of the LED and the colour of the light depend to a major extent on the way these layers are put together (different semi-conductors). This LED chip is enclosed by a plastic (epoxy resin lens), which in turn is responsible for the radiation characteristic of the LED – while at the same time protecting the diode.

3 1

4

2

5 6

1 Anode 2 Cathode 3 Epoxy resin lens

4 Gold wire 5 LED chip 6 Reflector well

If a current flows through the LED in the direction of flow (from anode + to cathode –), light is generated (emitted). The adjacent diagram illustrates how this works:

n-doped layer

Cathode

The n-doped layer has been prepared by the introduction of external atoms in such a way that there are excess electrons. There are only a few of these charge carriers in the p-doped layer. This results in so-called electron gaps (holes). When an electric voltage (+) is applied to the p-doped layer and (-) to the n-doped layer, the charge carriers move towards each other. They are recombined at the pn-transition (particles with opposite charge joint together and become neutral). During this process, energy is released in the form of light.

Electron Active layer (pn transition)









Light beam

“Hole”

p-doped layer Anode

10


Information

LED indicator failure check Legal requirement in all ECE states In the case of vehicles approved for use on public roads, the indicators must be monitored: the failure of an indicator must be shown optically or acoustically in the vehicle. This applies in all ECE states. This means possible indicator failure must be monitored by the vehicle. Manufacturers use different control procedures for this. The failure checks currently in use cannot detect simple LED lights and indicate a fault. All Hella LED indicators have integrated electronics for the failure check. The indicators are self-monitoring. They generate an impulse that is evaluated by the electronic ballast. This ballast simulates a 21 W bulb, which makes operation with conventional flasher units possible. As soon as one single LED fails, the light can be considered faulty, the impulse is not generated. The ballast then switches the bulb simulation off and the flasher unit indicates a fault to the vehicle driver.

Safe conversion to LED indicators now possible using patented Hella electronics Hella supplies electronic ballasts for all Hella LED indicators which makes it possible to convert the indicator failure display for various vehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure checking via the vehicle electric system. The method has been patented by Hella. At the moment there are three different ballasts and several different LED indicator types available.

LED indicator failure check On account of the low Watt power of LED lights, which distinguishes them significantly from filament bulb versions, there can be problems with the bulb failure check during operation on different traction vehicles. Since indicator failure checks are required by legislation, we recommend only using the light in combination with one of the indicator control units.

In addition, further lighting functions are detected by some traction vehicles. This is a vehicle comfort function which is not required by legislation and does not release drivers from their obligation to see for themselves that the lighting equipment is working. Here, too, faulty diagnosis can occur on account of the low power levels involved (instrument panel in the driver cab indicates light failure although the function is working).

If faulty diagnoses such as the ones described above occur during operation of your traction vehicle type, please contact the vehicle manufacturer. The individual light functions may only be operated with a vehicle fuse of max. 3 A. Find out even more about LED products in the LED competence brochure in the download section at www.hella.com.

11


The Hella Product Finder

To help you identify your ideal lighting system quickly and without any fuss, we have evaluated all our beacons and worklights in five categories each. This allows them to be compared with each other. You know what you need – the Product Finder tells you which beacons and which worklights will best fulfil your wishes. The following pages illustrate which products Hella suggests for the different areas of application. Practical recommendations for practical situations that take investment costs and amortisation rate into account as well.

Evaluation categories for beacons     

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

Evaluation categories for worklights     

Vibration resistance Light output Period of use Investment costs Amortisation rate

Beacons product line

K-LED FO

KL 7000 Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KLX

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KL Rotaflex/KL Rotafix Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KLX 7000

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KL Rota Compact Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KLX JuniorPlus

KL JuniorPlus Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KL 8000 Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

12

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate


Information

The evaluation bars show the respective performance level of the beacon or the worklight respectively – for example: vibration resistance.

Level 1

Level 2

Level 3

Level 4

Level 5

Define your requirement profile and you will find the best Hella product for your needs.

Worklights product line

Power Beam 2000 LED

Ultra Beam H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

Power Beam 1000 LED

Vibration resistance Light output Period of use Investment costs Amortisation rate

Eco 21

Vibration resistance Light output Period of use Investment costs Amortisation rate

Module 70 LED 2nd generation

Vibration resistance Light output Period of use Investment costs Amortisation rate

Oval 100 H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

Ultra Beam X-Powerpack

Vibration resistance Light output Period of use Investment costs Amortisation rate

Module 70 H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

Ultra Beam H9

Vibration resistance Light output Period of use Investment costs Amortisation rate

Double Beam H3 Vibration resistance Light output Period of use Investment costs Amortisation rate

Vibration resistance Light output Period of use Investment costs Amortisation rate

13


Products and areas of application

14


Refuse-collection vehicles

Beacons/ Warning systems

Areas of application

Years ago it was dust carts that blocked the road ahead, today these have been replaced by highly specialised refusecollecting vehicles. Their technology is some of the most sophisticated and expensive on wheels. Because they have to work safely, quickly and as quietly as possible, without polluting the environment. Hella lighting technology makes a small but important contribution to these aims. It helps drivers manoeuvre their vehicles and takes the pressure out of many a tight situation. It turns night into day for the refuse-collecting team. It helps them wheel the bins about without risking bumps to parked cars. Hella beacons warn other road users from a distance: be careful and be patient. Here are men at work, serving the community.

Worklights

K-LED FO

Power Beam 1000 LED Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 28 KLX 7000

 Page 70 Ultra Beam H9

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 30

Frontlighting

 Page 71

Rear lighting

Universal daytime running lights  Page 74

Taillight/stop light/indicator/ reverse light with reector  Page 83

BSX Micro  Page 68

Taillight/stop light/indicator  Page 84

15


Road cleaning vehicles Nimble, agile small vehicles clean market squares, pedestrian zones, pavements. Drive round road signs, blockages, prams and pedestrians. They quietly appear from nowhere and disappear again just as quickly. Which means seeing and being seen is absolutely vital. For this reason, Hella equips even small road-cleaning vehicles with professional lighting technology. LED daytime running light guarantees optimum safety during the day.

Beacons/ Warning systems

Worklights

K-LED FO

Module 70 LED 2nd generation Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 28 KL Rotaex

 Page 70 Ultra Beam X-Powerpack

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 34

Frontlighting

16

 Page 71

Rear lighting

Daytime running lights LEDayFlex  Page 74

Taillight/stop light/indicator  Page 84

50 mm headlight  Page 79

LeanLED  Page 83


Snow ploughs

Beacons/ Warning systems

Areas of application

They are the first to combat the winter storms, fight their way through the snow and take the edge off black ice. A minor hitch in the warning system, failure of the worklights, an interruption in work for repairs and thousands of car drivers are exposed to a high risk. Possible consequences: traffic jams, pile-ups, personal injury. A snow plough fitted with Hella products allows the driver to be sure their lighting system will work reliably. Leaving them to concentrate completely on the road. Because Hella stands for safety. As they do.

Worklights

K-LED FO

Module 70 LED 2nd generation Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 28 KL Rotaflex

 Page 70 Ultra Beam X-Powerpack

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 34

Frontlighting

 Page 71

Rear lighting

Universal daytime running lights  Page 74

Taillight/stop light/indicator/ reverse light with reflector  Page 83

Combi 120 headlight  Page 78

Eco 21 reversing spotlight  Page 85

17


Towing vehicles The motorway is sealed off. Amber flashes from Hella beacons light up the night. The towing vehicle fights its way through lines of jammed traffic. Manoeuvres the broken-down truck onto the hard shoulder and gets it on the tow hitch. Traffic gets moving again, you can’t hear yourself think. A cool head, a wealth of knowledge, optimum worklights and numerous manoeuvres are necessary to guarantee the most important thing: safety for people and material. It’s good to know you can rely one hundred percent on your lighting equipment.

Beacons/ Warning systems

Worklights

OWS 7

Oval 100 H3 Vibration resistance Light output Period of use Investment costs Amortisation rate

 Page 44 Raptor +

 Page 72 Double Beam H3 Vibration resistance Light output Period of use Investment costs Amortisation rate

 Page 72

 Page 50

Frontlighting

18

Rear lighting

Universal daytime running lights  Page 74

Taillight/stop light/indicator  Page 84

BSX Micro  Page 68

LeanLED  Page 83


Maintenance vehicles

Beacons/ Warning systems

Areas of application

Where they stop, something needs to be done urgently. And they don’t usually stop on car parks. Quite often, they trundle along the road quite happily. Carrying out safety checks. Which is why the vehicle paintwork is in a safety colour. But that’s not enough. Hella beacons, with a strong warning effect, signal to car drivers, pedestrians, motorcycle riders and cyclists: beware - accident hazard. Please be careful. Because work is being done around the vehicle. To make sure this work can be done quickly and safely even in the dark, Hella worklights provide suitable light.

Worklights

KLX JuniorPlus

Eco 21 Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 31 KL Rotaflex

 Page 72 Module 70 H3

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 34

Frontlighting

 Page 72

Rear lighting

LEDayline  Page 75

Ultra Beam H3 reversing spotlight  Page 85

BSX Micro  Page 68

LeanLED  Page 83

19


Trucks Wide or heavy loads require special vehicles and special attention, even prescribed routes and driving times. They also present drivers with a special challenge – a challenge often underestimated by other road users. For this reason, the same rules apply for those responsible for ďŹ tting the vehicles with warning systems and worklights as for those applicable for the vehicle condition and load securing measures: only perfect will do. Hella is happy in this environment. Because we work according to the very same principle.

Beacons/ Warning systems

Worklights

K-LED FO

Eco 21 Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 28 KLX

 Page 72 Module 70 LED 2nd generation

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 29

Frontlighting

20

 Page 70

Rear lighting

Daytime running lights LEDayFlex  Page 74

LeanLED  Page 83

BSX Micro  Page 68

Taillight/stop light/indicator  Page 84


Escort vehicles

Beacons/ Warning systems

Areas of application

This job is one of the most dangerous in the transport business. A relatively small, light vehicle hangs onto the tail of a heavy truck as though on a rope. The vehicle’s driver has to look forwards and in the rear view mirror at the same time. He receives instructions by radio to prevent other vehicles attempting to overtake before roadworks by blocking the lanes. His only task: to secure the area behind him, prevent accident risks before they even happen. His best life insurance: state-of-the-art warning systems on the vehicle. Ideally combined with daytime running lights and worklights. These turn the accompanying vehicle into a mobile light source for work on the transporter and its load.

Worklights

OWS 7

Ultra Beam H3 Vibration resistance Light output Period of use Investment costs Amortisation rate

 Page 42 OWS

 Page 71 Double Beam H3 Vibration resistance Light output Period of use Investment costs Amortisation rate

 Page 52

 Page 72

Frontlighting

LEDayline  Page 75

Daytime running lights LEDayFlex  Page 74

21


Construction vehicles Construction sites are really tough tests for every material. They have no impact on Hella lighting systems, however, because they have had to undergo tough tests of their own in the test laboratory and in ďŹ eld trials. This includes a series of tests against water and dust penetration, checks on electromagnetic compatibility, thermal tests, endurance tests, electronic tests and vibration tests, of course. Once they’ve been through all that, they feel at home on any construction site in the world.

Beacons/ Warning systems

Worklights

K-LED FO

Module 70 LED 2nd generation Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 28 KLX 7000

 Page 70 Power Beam 1000 LED

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 30

Frontlighting

22

 Page 70

Rear lighting

90 mm headlight  Page 77

Eco 21 reversing spotlight  Page 85

Combi 120 headlight  Page 78

LeanLED  Page 83


Agriculture

Beacons/ Warning systems

Areas of application

Tractors and combine harvesters with beacons are a familiar sight on country roads. But tractors are getting larger and larger and combine harvesters faster and faster all the time. So the output and reliability of the beacons has to be right. And what about worklights? In agriculture in particular, the specific use of special worklights allows productivity to be increased noticeably. Modern owner-operators can work at full capacity at night and at dusk – older machines can be used more efficiently through light optimisation.

Worklights

KLX JuniorPlus

Power Beam 1000 LED Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 31 KL Rotaflex

 Page 70 Oval 100 H3

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 34

Frontlighting

 Page 72

Rear lighting

90 mm headlight  Page 77

Eco 21 reversing spotlight  Page 85

Combi 120 headlight  Page 78

Agroluna LED  Page 83

23


Airport vehicles The birds’ eye view of an airport is quite fascinating. Planes, buses, trucks and passenger cars move in all directions as if by magic. But upon closer inspection, is everything well organised, or is chaos imminent? Pilots and drivers move there vehicles in line-of-sight operations. Which is why optimum lighting equipment is extremely important at airports. After all, a small mistake can have big implications here. Hella lighting technology on airport vehicles makes an important contribution to safety. And draws positive attention thanks to its high quality level. By the way, we recommend Xenon technology for beacons in these applications: they radiate the light upwards as well.

Beacons/ Warning systems

Worklights

KLX 7000

Eco 21 Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 30 KLX 1

 Page 72 Module 70 LED 2nd generation

Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 65

 Page 70

The KLX 1 has been developed for special applications and for uses away from public roads. It is not approved for use on public roads within the European Union.

Frontlighting

24

Rear lighting

50 mm headlight  Page 79

Taillight/stop light/indicator  Page 84

90 mm headlight  Page 77

LeanLED  Page 83


Special applications

Beacons/ Warning systems

Areas of application

There are many vehicles that do not move on public roads. The use of beacons and worklights is required and/or sensible here, too. In addition, there are stationary facilities and plants where hazard-related functions and situations have to be indicated by the use of beacons. Hella has the right solution for every conceivable application. Contact us. Comprehensive and extremely tough quality tests prove that the investment in Hella products is a safe investment.

Worklights

KL 7000, 230 V

Ultra Beam X-Powerpack Vibration resistance

Vibration resistance

Warning effectiveness

Light output

Period of use

Period of use

Investment costs

Investment costs

Amortisation rate

Amortisation rate

 Page 63

 Page 71

KLX 1 Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

 Page 65

Our products for special applications have been developed especially for applications such a s buildings and industrial systems, airports, mining, internal transport and other areas which are not classed as public roads. They are not approved for use on public roads within the European Union.

25


Beacons – Overview

Product line

F

Fixed attachment

FL

Flexible pipe-socket mounting

K-LED FO LED

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

Multi-voltage 10–30 V 2XD 010 311-001

Multi-voltage 10–30 V 2XD 010 311-011

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

2XD 007 017-061, 12 V 2XD 007 017-071, 24 V

KLX 7000 Xenon

Flashing beacons

KLX

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

2XD 008 181-101, 12 V 2XD 008 181-111, 24 V

2RL 008 183-101, 12 V 2RL 008 183-111, 24 V

KLX JuniorPlus Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

2XD 009 051-001, 12 V 2XD 009 051-011, 24 V

2XD 009 052-001, 12 V 2XD 009 052-011, 24 V

KL 8000 Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

2RL 008 065-101, 12 V 2RL 008 065-111, 24 V

KL 7000 Vibration resistance

2RL 008 061-101, 12 V 2RL 008 061-111, 24 V

2RL 008 063-101, 12 V 2RL 008 063-111, 24 V

2RL 007 337-001, 12 V 2RL 007 337-011, 24 V 2RL 007 337-041, 12/24 V

2RL 006 846-001, 12 V 2RL 006 846-011, 24 V

KL Rotaflex / KL Rotafix Halogen

Rotating beacons

Warning effectiveness Period of use Investment costs Amortisation rate

Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

KL Rota Compact Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

2RL 009 506-201, 12 V 2RL 009 506-211, 24 V

2RL 009 506-001, 12 V 2RL 009 506-011, 24 V

KL JuniorPlus Vibration resistance Warning effectiveness Period of use Investment costs Amortisation rate

26

2RL 008 965-001, 12 V 2RL 008 965-011, 24 V 2RL 008 965-021, 12/24 V

2RL 008 967-001, 12 V 2RL 008 967-011, 24 V


P

Pipe-socket mounting

M

Magnetic attachment

SB

Individual screw attachment

Multi-voltage 10–30 V 2XD 010 311-021

Beacons

pipe-socket mounting takes place using adapter 8HG 005 436-011

2RL 008 182-101, 12 V 2RL 008 182-111, 24 V

2XD 009 053-001, 12 V

2RL 008 060-101, 12 V 2RL 008 060-111, 24 V

2XD 009 054-001, 12 V

2RL 008 062-101, 12 V 2RL 008 062-111, 24 V

2RL 007 337-021, 12 V 2RL 007 337-031, 24 V

2RL 009 506-101, 12 V 2RL 009 506-111, 24 V

2RL 009 506-301, 12 V 2RL 009 506-311, 24 V

2RL 008 966-001, 12 V 2RL 008 966-021, 12 V/24 V

2RL 008 990-001, 12 V 2RL 008 990-011, 24 V 2RL 008 990-021, 12/24 V

27


K-LED FO LED beacon in a flat compact design  Extremely long service life thanks to innovative LED technology  High vibration resistance thanks to excellent quality in terms of worksmanship and stability  Ideal for permanent use thanks to low current consumption  Intelligent and powerful electronics: programmable for a wide range of flashing sequences, multi-voltage function  Protection from overvoltage and voltage peaks and polarity reversal protection possible  Ideal light output and focusing through the use of Fresnel lenses  Flat structural shape and compact design K-LED FO F Multi-voltage 10–30 V

Luminous intensity in candela (cd)

2XD 010 311-001

K-LED FO FL Multi-voltage 10–30 V

2XD 010 311-011

Technical data for K-LED FO Rated voltage (UN)

12 V

24 V

Operating voltage (UB)

10 V

30 V

Interference suppression Flashing frequency Total current consumption Power consumption Operating temperature range Operating position Protection class

Conducted class 3 (CISPR 25) 8 flashing frequencies 1.5 A

1A 20 W -40 °C to +60 °C upright

IP 5K4K, IPX 9K (DIN 40050, Part 9)

Type approval Lighting homologation

EMC protection

28

002738 (for single and double TA1 flash) EMC guideline 2006/28/EC 035517

K-LED FO M Multi-voltage 10–30 V

2XD 010 311-021


KLX Warning effectiveness and reliable technology in flat design shapes  Functional housing shape with low design height (height without rubber base only 140 mm)  Polycarbonate dome is shock and impact-resistant  Electronics with integrated polarity reversal protection  Flash tube easy to replace  Fixed attachment version:The rubber base, included as part of the beacon, allows optimum adaptation to the vehicle roof and compensates for slight roof slopes

Beacons

 Pipe-socket version:Alternatively, pipe-socket attachment is also possible (pipe-socket adapter must be ordered separately as an accessory)

See page 64 for variants with red dome.

KLX with adapter (8HG 005 436-011) Luminous intensity in candela (cd)

Technical data for KLX Rated voltage (UN) Operating voltage (UB) Interference suppression

KLX 12 V

24 V

12 V

2XD 007 017-061

10–15 V

20–30 V

24 V

2XD 007 017-071

Conducted class 3 (CISPR 25)

Flashing frequency

2 Hz double flash

Electrical flash energy Total current consumption

10 + 2 Ws 3.3 A

1.7 A

Operating temperature range

-40 °C to +60 °C

Installation (KLX JuniorPlus F)

From below

Operating position Polarity reversal protection Protection class

Upright Fuse IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval Lighting homologation EMC protection

006511, (ECE-R65) 023486

29


KLX 7000

 Inner lens modulates the light into a highly visible signal

 Flexible version: Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90 °)

 Integrated personal protection cutoff of the live components guarantees safe handling

 At the same time, the flexible housing base serves as a vibration damper

Innovative Xenon technology with extremely high warning intensity

 Powerful electronics with function control output, self-diagnosis function, polarity reversal protection, undervoltage cutoff  Service-friendly thanks to replacement of individual electronic elements and socket as well as standard flash tube X1  Sturdy aluminium housing meets toughest EMC requirements and has an optimum cooling system, insensitive to permanent operation and high ambient temperatures  Smooth, easy-to-clean dome made of impact-resistant polycarbonate

For variants with red dome see page 62.

KLX 7000 F 12 V

2XD 008 181-101

24 V

2XD 008 181-111

Luminous intensity in candela (cd)

Technical data for KLX 7000 Rated voltage (UN) Operating voltage (UB)

12 V

24 V

10–15 V

20–30 V

Interference suppression Flashing frequency

Conducted class 5 (CISPR 25) 2.05 +/-0.03 Hz double flash

12 V

2XD 008 183-101

12 + 2 Ws

24 V

2XD 008 183-111

Electrical flash energy Total current consumption

3.3 A

Operating temperature range Installation (KLX 7000 F)

From above or below Upright

Polarity reversal protection

Function control output Protection class

1.6 A -40 °C to +60 °C

Operating position

Undervoltage cutoff

KLX 7000 FL

Fuse 8V

12 V

Capable of bearing loads up to 0.5 A at 12/24 V IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval Lighting homologation EMC protection

30

KLX 7000 M 001399, (ECE-R65) 021889

12 V

2XD 008 182-101

24 V

2XD 008 182-111


KLX JuniorPlus Xenon technology in modern design  Sturdy, easy-to-clean dome made of polycarbonate with handy pressure-point closure system  Integrated polarity reversal protection  Flash tube can be replaced individually  Flexible version: Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)  At the same time, the flexible housing base serves as a vibration damper KLX JuniorPlus F

 SB variant with central bolt: Variant with individual screw attachment available for fixed installation

12 V

2XD 009 051-001

24 V

2XD 009 051-011

Beacons

 Anti-theft protection through inner hex bolt

KLX JuniorPlus FL 12 V

2XD 009 052-001

24 V

2XD 009 052-011

Luminous intensity in candela (cd)

Technical data for KLX JuniorPlus Rated voltage (UN) Operating voltage (UB) Interference suppression

12 V

24 V

12–16 V

24–32 V

Conducted class 3 (CISPR 25)

Flashing frequency

2 Hz double flash

Electrical flash energy Total current consumption

3.3 A

1.7 A

Operating temperature range

-40 °C to +60 °C

Installation (KLX JuniorPlus F)

From below

Operating position

Protection class

12 V

2XD 009 053-001

Upright

Polarity reversal protection Undervoltage cutoff

KLX JuniorPlus M

10 + 2 Ws

Fuse 4V

12 V

IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval Lighting homologation EMC protection

001765, (ECE-R65) 023486 KLX JuniorPlus SB 12 V

2XD 009 054-001

31


KL 8000 Large-format warning effectiveness  KL 8000 – specially designed for large emergency vehicles and special vehicles  Efficient light output thanks to the special pattern on the sturdy dome  Especially high light values guarantee maximum warning effectiveness and safety  Maximum smooth running thanks to maintenance-free bearings on the drive, and twin-belt technology  Electronic motor control ensures absolutely constant rotating frequency even in the event of fluctuations in the vehicle electric system  Multi-voltage function possible by changing bulbs  Polarity reversal protection  Highest EMC protection class

KL 8000 F

Luminous intensity in candela (cd)

Technical data for KL 8000 Rated voltage (UN) Operating voltage (UB) Interference suppression

12 V

24 V

10.8–13.8 V

21.6–27.6 V

Conducted class 5 (CISPR 25)

Rotation speed

160 rpm

Power consumption of bulb

55 W

70 W

Total current consumption

5.5 A

3.5 A

Operating temperature range Installation Operating position Protection class

-40 °C to +60 °C From above and below Upright IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval Lighting homologation EMC protection

32

001243, (ECE-R65) 021740

12 V

2RL 008 065-101

24 V

2RL 008 065-111


KL 7000 High-grade technology and maximum light values – optimum signaling effect  Efficient light output thanks to the special pattern on the sturdy dome  Especially high light values guarantee maximum warning effectiveness and safety  Maximum smooth running thanks to maintenance-free bearings on the drive, and twin-belt technology  Electronic motor control ensures absolutely constant rotating frequency even in the event of fluctuations in the vehicle electric system

KL 7000 F

 Multi-voltage function possible by changing bulbs

12 V

2RL 008 061-101

 Polarity reversal protection

24 V

2RL 008 061-111

 Highest EMC protection class Beacons

 Pipe-socket version: Anti-theft protection thanks to attachment with inner hex bolt  Flexible version: Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)  At the same time, the flexible housing base serves as a vibration damper

KL 7000 R

For variants for 230 V operation see page 63.

12 V

2RL 008 060-101

24 V

2RL 008 060-111

Luminous intensity in candela (cd) Technical data for KL 7000 Rated voltage (UN) Operating voltage (UB) Interference suppression

KL 7000 FL 12 V

24 V

12 V

2RL 008 063-101

10.8–13.8 V

21.6–27.6 V

24 V

2RL 008 063-111

Conducted class 5 (CISPR 25)

Rotation speed

160 rpm

Power consumption of bulb

55 W

70 W

Total current consumption

5.5 A

3.5 A

Operating temperature range Installation (KL 7000 F) Operating position Protection class

-40 °C to +60 °C From above and below Upright IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval Lighting homologation EMC protection

001241, (ECE-R65) 021740

KL 7000 M 12 V

2RL 008 062-101

24 V

2RL 008 062-111

33


KL Rotaflex/KL Rotafix Standard solution for sturdy use  Hard-wearing rotating beacons  Compact design shape and unmistakeable look  Especially impact-resistant domes made of polycarbonate  Integrated polarity reversal protection  Worm gear (alternatively a variant with low-noise twin-belt drive is also available: KL Rotafix F, 2RL 007 337-041) KL Rotaflex FL:  Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)  At the same time, the elastic housing base serves as a vibration damper KL Rotaflex FL 12 V

2RL 006 846-001

24 V

2RL 006 846-011

KL Rotafix F Luminous intensity in candela (cd)

12 V

2RL 007 337-001

24 V

2RL 007 337-011

12 V/24 V (twin-belt drive)

2RL 007 337-041

Technical data for KL Rotaflex/KL Rotafix Rated voltage (UN) Operating voltage (UB) Interference suppression

12 V

24 V

10.8–13.8 V

21.6–27.6 V

2RL 007 337-041: Conducted class 5 (CISPR 25), All other variants: Conducted class class 3 (CISPR 25)

Rotation speed

160 rpm

Power consumption of bulb

55 W

70 W

Total current consumption

5.5 A

3.5 A

Operating temperature range Installation (KL Rotafix F) Operating position Protection class

-40 °C to +60 °C From above or below Upright IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners) KL Rotafix M

Type approval Lighting homologation EMC protection

34

006509, (ECE-R65) 022181

12 V

2RL 007 337-021

24 V

2RL 007 337-031


KL Rota Compact Compact beacon for tough applications „„ Especially impact-resistant „„ Low-nose belt drive „„ Polycarbonate dome is impact and shock-resistant „„ Different attachment versions for every application Rota Compact FL: „„ Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90 °) „„ At the same time, the elastic base serves as a vibration damper KL Rota Compact F 2RL 009 506-201

24 V

2RL 009 506-211

Beacons

12 V

KL Rota Compact FL 12 V

2RL 009 506-001

24 V

2RL 009 506-011

Luminous intensity in candela (cd)

Technical data for Rota Compact Rated voltage (UN) Operating voltage (UB) Total current consumption

24 V 21.6–27.6 V

12 V

2RL 009 506-101

5A

3A

24 V

2RL 009 506-111

Operating temperature

-40 °C to +60 °C

Rotation speed Power consumption of bulb Dome Operating position Protection class EMC interference immunity

KL Rota Compact R

12 V 10.8–13.8 V

180 rpm 55 W

70 W Polycarbonate Upright

IP 5K4K; IP 9K (DIN 40050, Class 9) VDE 0879 Part 3 Class 3

Type approval Lighting homologation EMC protection

002076, (ECE-R65) 034277

KL Rota Compact M 12 V

2RL 009 506-301

24 V

2RL 009 506-311

35


KL JuniorPlus Halogen technology at an attractive value-for-money price  Sturdy, easy-to-clean dome with handy pressure-point closure system  Integrated polarity reversal protection  Maintenance-free belt drive on bearings, for constant rotation frequency and optimum running smoothness  Variants available for multi-voltage operation  Flexible version: Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)

KL JuniorPlus F

 At the same time, the flexible housing base serves as a vibration damper  Anti-theft protection through inner hex bolt

12 V

2RL 008 965-001

24 V

2RL 008 965-011

12 V/24 V

2RL 008 965-021

 SB variant with central bolt: Variant with individual screw attachment available for fixed installation

KL JuniorPlus FL 12 V

2RL 008 967-001

24 V

2RL 008 967-011

12 V/24 V

2RL 008 967-021

Luminous intensity in candela (cd)

Technical data for KL JuniorPlus Rated voltage (UN) Operating voltage (UB): Interference suppression

KL JuniorPlus M 12 V

24 V

10.8–13.8 V

21.6–27.6 V

2RL 008 966-021

180 rpm

Power consumption of bulb

55 W

Total current consumption

5A

70 W 3A

Operating temperature range

-40 °C to +60 °C

Installation (KL JuniorPlus F)

From below

Protection class

2RL 008 966-001

12 V/24 V

Conducted class 3 (CISPR 25)

Rotation speed

Operating position

12 V

Upright IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

KL JuniorPlus SB 12 V

2RL 008 990-001

Type approval

24 V

2RL 008 990-011

Lighting homologation

12 V/24 V

2RL 008 990-021

EMC protection

36

001419, (ECE-R65) 022954


Beacons – Accessories and spare parts Accessories for all beacon series

Control unit For functional monitoring of rotating beacons and flashing beacons, indicates beacon failure

12 V

5KG 007 629-001

24 V

5KG 007 629-011

DIN-ISO vehicle network plug socket 2-pole for beacons with magnetic attachment (DIN ISO 4165)

8JB 004 777-002

Socket pipe for fixing to the bracket on the side of the vehicle or for welding to a flange, Ø 24 mm, approx. 100 mm long, in accordance with DIN 14620. With integrated plug socket according to DIN 72591 and rubber stoppers

with 1-pin plug socket

8HG 002 365-001

with 2-pin plug socket

8HG 006 294-101 9GH 096 532-001

8HG 006 294-011

Socket pipe for screw attachment on the top of flat vehicle roofs

Socket pipe for screw attachment on the sides of flat vehicle roofs

with 90 mm attachment bracket

8HG 006 294-021

with 50 mm attachment bracket

8HG 006 294-111

Swivel-mounted socket pipe for screwing to flat vehicle roofs (angle can be adjusted to sloped surfaces)

Socket pipe for screw attachment

Socket pipe for screwing to the side on vertical vehicle surfaces

Socket pipe with brass plug socket and rubber stoppers Total length: approx. 1,000 mm

Tripod support with two screw holes for attachment to the rear of the cabin. Total length approx. 1,000 mm, displacement possibility approx. 700 mm.

Wing nut with screw and washer (as a fixing option for KL/ KLX 7000 and KL / KLX JuniorPlus)

Beacons

Accessories for beacons and worklights with pipe-socket mounting (fixed and flexible)

8HG 006 294-031

with 1-pole plug socket

8HG 006 294-051

with 2-pole plug socket

8HG 006 294-091

9XD 990 284-001

8HG 006 294-061

8HG 006 294-041

9NM 863 332-001

37


Accessories and spare parts

 P. 28

 P. 29

K-LED FO

KLX

Dome (PMMA)

9EL 174 995-001

Dome (polycarbonate)

9EL 859 658-011

Adapter for pipe-socket mounting

8HG 005 436-011

Xenon flash tube

8GS 863 261-001

Rubber base, flat

9GD 856 466-001

Rubber base, wedge-shaped

9GD 856 863-001

 P. 30

 P. 31

KLX 7000

KLX JuniorPlus

Dome (polycarbonate)

9EL 862 140-031

Dome (polycarbonate)

Inner lens

9EL 862 678-001

Inner lens with Fresnel pattern

9EL 862 678-001

Flash tube

8GS 863 261-001

PCB with socket, 12 V

9MK 862 863-001

PCB with socket, 24 V

9MK 862 862-001

Dome seal

9GD 862 679-001

Flash tube

8GS 859 634-001

EMC shield cage for flash tube

9HB 862 864-001

Rubber base, flat, for KLX 7000 F

9GD 862 164-001

Rubber base, wedge-shaped, for KLX 7000 F

9GD 863 033-001

 P. 32

 P. 33

KL 8000 Dome, amber (PMMA)

9EL 863 100-031

KL 7000 9EL 862 172-001

Dome, amber (PMMA)

9EL 862 141-001

Dome, red (PMMA)

9EL 862 742-011*

Dome, amber (polycarbonate)

Drive belts, 2 pcs.

9XR 854 840-001

Dome, red (PMMA)

Motor (inc. PCB)

9MN 862 741-001

Drive belts, 2 pcs.

9XR 854 840-001

Reflector (inc. base plate and drive belt)

9DX 862 742-001

Motor (inc. PCB)

9MN 862 741-001

Bulb 12 V/ 55 W

8GH 002 089-133

Reflector (inc. base plate and drive belt)

9DX 862 740-001

Bulb 24 V/ 70 W

8GH 002 089-251

Bulb 12 V/55 W

8GH 002 089-133

Rubber base, flat

9GD 862 178-001

Bulb 24 V/70 W

8GH 002 089-251

Rubber base, high

9GD 862 734-001

Rubber base, flat

9GD 862 164-001

Rubber base, wedge-shaped with raised attachment interfaces

9GD 859 037-011

Rubber base, wedge-shaped

9GD 863 033-001

38

9EL 862 141-021 9EL 862 141-011*


 P. 34

 P. 34 KL Rotafix F/Rotafix M

Dome (polycarbonate)

9EL 859 020-001

Dome (polycarbonate)

9EL 859 020-001

Motor 12 V for 2RL 007 337-001 to -031 (inc. worm gear)

9MN 858 114-001

Motor 24 V for 2RL 007 337-001 to -031 (inc. worm gear)

9MN 858 114-011

Motor 12 V / 24 V for 2RL 007 337-041 (inc. PCB)

9MN 862 741-001

9DX 860 438-001 9GP 859 115-001

Bulb 12 V/55 W

8GH 002 089-133

Bulb 24 V/70 W

8GH 002 089-251

Reflector assembly for 2RL 007 337-001 to -031 (inc. worm wheel)

9DX 860 271-001

Reflector assembly for 2RL 007 337-041 (inc. drive belt)

9DX 862 844-001

Rubber base, flat

9GD 860 396-001

Drive belts, 2 pcs. for 2RL 007 337-041

9XR 854 840-001

Motor 12 V (inc. worm gear)

9MN 858 114-001

Motor 24 V (inc. worm gear)

9MN 858 114-011

Bulb 12 V/ 55 W

8GH 002 089-133

Bulb 24 V/ 70 W

8GH 002 089-251

Reflector (inc. worm wheel) Rubber housing with integrated plug socket

 P. 35

 P. 36

KL Rota Compact

KL JuniorPlus

Dome

9EL 864 074-001

Dome (PMMA)

Bulb 12 V/ 55 W

8GH 002 089-133

Combination motor 12 V/24 V

9MN 745 023-001

9EL 863 100-001

Bulb 24 V/ 70 W

8GH 002 089-251

Bulb 12 V/55 W

8GH 002 089-133

Drive belts (2 pcs)

9XR 855 975-001

Bulb 24 V/70 W

8GH 002 089-251

Motor assembly

9MN 863 026-001

Drive belts (2 pcs)

9XR 855 975-001

* Use of red domes only as far as permitted by legislation. Not approved for road traffic in Germany, Austria and Switzerland.

39

Beacons

KL Rotaflex FL


Spare parts for older model series

2RL 004 957-101, 12 V 2RL 004 957-111, 24 V

2RL 006 295-101, 12 V

KL 600

KL 710

Dome (PMMA)

9EL 856 416-001

Dome (PMMA)

9EL 856 416-001

Housing base for 2RL 004 957-101

9BG 859 695-101

Drive belt

9XR 854 840-001

Housing base for 2RL 004 957-111

9BG 859 695-111

Rubber base, flat

9GD 858 013-001

Drive belt, 2 pcs.

9XR 854 840-001

Rubber base, wedge-shaped

9GD 858 086-001

Motor, with screw attachment 12 V 24 V

9MN 857 622-001 9MN 857 622-011

Motor, with screw attachment 12 V 24 V

9MN 857 622-001 9MN 857 622-011

Motor, with catch attachment inc. reflector assembly 12 V 24 V

9MN 858 616-001 9MN 858 616-011

Motor, with catch attachment inc. reflector assembly 12 V 24 V

9MN 858 616-001 9MN 858 616-011

Reflector assembly

9DX 859 560-001

Reflector assembly

9DX 859 560-001

Bulb 12 V/ 55 W

8GH 002 089-133

Bulb 12 V/55 W

8GH 002 089-133

Bulb 24 V/ 70 W

8GH 002 089-251

Bulb 24 V/70 W

8GH 002 089-251

2RL 004 958-101, 12 V 2RL 004 958-111, 24 V

2RL 004 102-101, 12 V 2RL 004 102-111, 24 V

KL 700

KL 800

Dome (PMMA)

9EL 856 418-001

Dome (PMMA)

9EL 857 803-001

Drive belt

9XR 854 840-001

Drive belt, 2 pcs.

9XR 854 840-001

Rubber base, flat

9GD 856 562-001

Rubber base, wedge-shaped

9GD 859 037-001

Rubber base, wedge-shaped

9GD 856 863-001

Motor 12 V

9MN 857 622-001

Base

Motor 24 V

9MN 857 622-011

Motor, with screw attachment 12 V 24 V

Reflector assembly

9DX 859 625-001

9MN 857 622-001 9MN 857 622-011

Bulb 12 V/55 W

9MK 854 066-001

Motor, with catch attachment inc. reflector assembly 12 V 24 V

Bulb 24 V/70 W

8GH 002 089-133

9MN 858 616-001 9MN 858 616-011

Reflector assembly

9DX 859 560-001

Bulb 12 V/ 55 W

8GH 002 089-133

Bulb 24 V/ 70 W

8GH 002 089-251

40


Pipe-socket mounting: 2RL 007 551-001, 12 V 2RL 007 551-011, 24 V 2RL 007 551-021, 12 V / 24 V

Flexible pipe-socket mounting: 2RL 007 553-001, 12 V 2RL 007 553-011, 24 V 2RL 007 553-021, 12 V/24 V Magnetic attachment: 2RL 007 552-001, 12 V 2RL 007 552-011, 24 V 2RL 007 552-021, 12 V/24 V

KL Junior Dome (PMMA) for 2RL 007 550-... to 007 552-...

9EL 860 627-001

Dome (PMMA) for 2RL 007 553-...

9EL 860 627-011

Film for magnet

9NU 858 004-001

Motor 12 V

9MN 860 677-001

Motor 24 V

9MN 860 677-011

Motor 12 V/24 V

9MN 860 677-021

Bulb 12 V/55 W

8GH 002 089-133

Bulb 24 V/70 W

8GH 002 089-251

41

Beacons

Fixed attachment: 2RL 007 550-001, 12 V 2RL 007 550-011, 24 V 2RL 007 550-021, 12 V / 24 V


Optical Warning Systems – Overview

OWS 7 Product line

Single reflector (KL-ER)

LED trough parabolic (KL-LR2)

584 mm

900





1,000





1,100





1,092 mm





1,219 mm

1,300





1,400





1,500





1,600





OWS widths in mm

540

1,200

42

Raptor +



 


OWS Single reflector

OWS-MR Multiple reflector

OWS-X Xenon double flash









1,424 mm









Optical Warning Systems

OWS

43


OWS 7 Modules Modularity from the basic version to maximum features.

1

2

3

ConďŹ gurations

Housing widths

KL-LR2 LED Trough parabolic module

 For every application

 From 900 mm to 1,600 mm (in steps of 100 mm)

 Minimum current consumption: only 60 % power consumption compared with rotating mirror version  Maximum operating safety in use since they do not wear out, i. e. maintenancefree, no light source replacement required  Insensitive to vibrations and impact, long service life

9 Chaser signal: LED Signal Bar (LSB)

3

 Integrated amber chaser signal for warning and securing behind the vehicle  Traffic control possible thanks to different signal directions  Day/ night mode can be switched using the control unit

6

4 7

10 Covers  Milky white  Transparent amber  Transparent blue  Transparent clear

44


4

5

6

or instead of position 3: KL-ER single-reector module

Light domes

Alley Lights

(depending on light module)  With 4 LEDs

 Transparent

 High-sheen vapour-plated parabolic reector

 Intensive close-range illumination along the side

Optical Warning Systems

 Amber

 Powerful drive motor  Twin-belt drive

7 Indicators 9

 For attachment under the light domes  To the front, to the front and rear, or to the rear  LED module with powerful light intensity  Synchronisation with the vehicle indicators possible when ZSE is used

5 8 8 Worklights  With H9 bulbs  Alternatively available in LED technology  Can be equipped with several headlights

10

45


OWS 7 – Order Guide

1. Choose the width of OWS you require Available widths in mm

 900 mm  1,000 mm  1,100 mm  1,200 mm  1,300 mm  1,400 mm  1,500 mm  1,600 mm

2. Choose a lighting system Colour: Amber

Single-reflector module (KL-ER) LED trough parabolic module (KL-LR2)

On request, there are also modules available in the colours bl u e and red.

3. Do you need additional light modules under the dome? Alley Lights

Using LED technology for close-range illumination along the side.

Amber indicators (2 x 110 mm)

In LED technology  to the front  to the rear

Please note that in one installation position either an indicator or a worklight can be installed, not both.

 to the front and rear

Worklights

Using LED technology, design like Alley Light.

Please note that in one installation position either an indicator or a worklight can be installed, not both.

4. Choose elements for the central section of the OWS 7. This is only possible when a transparent central cover is chosen. LED Signal Bar (LSB)

 5 LED flash modules  6 LED flash modules  8 LED flash modules The number depends on the width! ECE regulations must be heeded!

Worklights

46

Worklights using halogen technology, Close-range illumination, 5,000 cd


5. Custom-made design possibilities for the central cover Choose a colour for the central cover

„„ milky white

The selection of central cover allows the integration of further light modules and functions in the central section.  The selection of a white central cover allows additional backlighting, and a printing option.

„„ transparent blue „„ transparent clear

Do you need the white central cover to be illuminated?

Illumination of the advertising space „„ yes

 o you require printing for the white D central cover?

„„ no (Use only in as far as permitted by legislation – not approved for use on public roads in Germany, Austria and Switzerland.)

White covers can be printed according to customer requirements.

6. Choose system control Analogue control

When analogue control is chosen, individual switches can be used. The LED Signal Bar can only be triggered via a special control unit.

Digital control

Digital control of the OWS is through CANopen in accordance with CIA 447. The control units HA 112 (German) or HA 115 (international) are available for this type of control.

7. What kind of attachment do you need? Permanent attachment to fixtures on car roof tops

Comprising 2 strips of 1,600 mm to be cut down to system width and 2 pieces of cellular rubber as side-screens.

Permanent attachment on curved roofs

Standard rubber base for slightly curved roofs, lengths according to the OWS length.

47

Optical Warning Systems

Use only possible in connection with a white cover, no further elements (see item 4) can be installed in the central section!

„„ transparent amber


OWS 7 – Technical Data

The advantages at a glance:  Modular warning system with a multitude of configuration options – from basic module to a comprehensive system  Especially flat: ideal aerodynamics and drag coefficient values  7 different width variants and 2 different lighting systems  Warning to the rear thanks to chaser signal LED Signal Bar (LSB)  LED Alley Lights for intensive close-range illumination along the side of the vehicle  Worklights in 2 lighting systems – for improved illumination to the front  For adaptation to international requirements

Two lighting technologies:

Designation

Abbreviation

Halogen single-reflector system

KL-ER

LED parabolic trough system

KL-LR2

General technical data for the OWS 7

Technical data for ZSE operation

Rated voltage (UN)

12 V

Supply voltage range Operating temperature range Approvals

Quiescent current consumption Undervoltage cutoff

≤ 9 V – 0.5 V

-40 °C to +80 °C

Overvoltage cutoff

≥ 16 V + 0.5 V

DIN 14620 035717 and ~~~~W25049

EMC directives (according to 72/245/ EEC directive status 2005/ 49 / EC)

≤ 0.5 mA

9 V ≤ UBAT ≤ 16 V

VDE 0879 Part 3 interference suppression rating 3 Conducted Cispr25 Class 3

Technical data for OWS 7 KL-ER

Load capacity of control outputs

≤ 0.3 A

Load capacity of display outputs

≤ 0.3 A

Load capacity of light outputs

≤ 0.5 A to 7 A

Technical data for OWS 7 KL-LR2

Light source

H1/55 W

Current consumption:

2.7 A

Light source

LED

Type approval OWS 7 KL-ER Lighting homologation EMC compatibility

TA1

002 380 KL-ER (ECE-R65) 035 717

Type approval OWS 7 KL-LR2 Lighting homologation EMC compatibility

TA1

002 379 KL-LR2 (ECE-R65) 035 717

Spare parts OWS 7 KL-ER H1 bulb, 12 V/ 55 W

8GH 002 089-13

Spare parts OWS 7 KL-LR2

Drive belt

9XR 010 493-00

LED reflector module

KL-ER single-reflector module

2RM 864 233-10

48

2XD 171 067-05


Configuration examples

OWS 7 with KL-LR2 LED trough parabolic system

900 mm

2RL 010 710-101

900 mm

2RL 010 710-151

1000 mm

2RL 010 710-111

1000 mm

2RL 010 710-161

1100 mm

2RL 010 710-121

1000 mm, Alley Light

2RL 010 710-231

1400 mm

2RL 010 710-131

1100 mm

2RL 010 710-171

1600 mm

2RL 010 710-141

1100 mm, Alley Light

2RL 010 710-241

1000 mm, Alley Light

2RL 010 710-201

1400 mm

2RL 010 710-181

1100 mm, Alley Light

2RL 010 710-211

1400 mm, Alley Light

2RL 010 710-251

2RL 010 710-221

1400 mm, Alley Light, worklight

2RL 010 710-271

1600 mm

2RL 010 710-191

1600 mm, Alley Light

2RL 010 710-261

1600 mm, Alley Light, worklight

2RL 010 710-281

1400 mm, Alley Light

Further versions on request

1600 mm, worklight, LSP front

2RL 010 710-291 Further versions on request

49

Optical Warning Systems

OWS 7 with KL-ER single-reflector system


Raptor + Ultra-flat LED roof bar  ECE homologation  LSB available  Alley Lights  LED Signal Bar (LSB) LED chaser light to the rear for traffic guidance and additional securing of accident spots. Different flashing patterns can be controlled through the control unit. Day/ night mode can be selected.  Alley Light LED light integrated in the side of the roof bar for illuminating the working area alongside the vehicle.  Control unit For triggering the LSB. The different flashing patterns are simulated on the control unit and can be triggered individually.

584 mm length 12 V necessary accessories: 1 switch

2RL 010 743-001

1,092 mm length 12 V necessary accessories: 1 switch

2RL 010 743-091

12 V, with LSB necessary accessories: 2 switches and 1 control unit

2RL 010 743-041

12 V, with Alley Light necessary accessories: 3 switches

2RL 010 743-051

12 V, with LSB and Alley Light necessary accessories: 4 switches and 1 control unit

2RL 010 743-061

1,219 mm length 12 V necessary accessories: 1 switch

2RL 010 743-021

12 V, with LSB necessary accessories: 2 switches and 1 control unit

2RL 010 743-031

12 V, with Alley Light necessary accessories: 3 switches

2RL 010 743-071

12 V, with LSB and Alley Light necessary accessories: 4 switches and 1 control unit

2RL 010 743-081

50


Control

Angled bracket system 2 stainless steel brackets including attachment material

8HG 168 011-001

included in the scope of supply

included in the scope of supply

included in the scope of supply

approved up to 180 km/h

approved up to 180 km/h

6EH 007 832-011

Mounting strip: for 3 switches (installation opening 77.6 x 48.2 mm)

8HG 714 504-001

Mounting strip insertion system: End (10 pcs.)

8HG 716 734-001

Intermediate piece  (10 pcs.)

8HG 716 735-001

Cover (10 pcs.) for sealing switch installation openings in the installation strips or in the installation strip insertion system

9HB 713 629-001

Control unit for triggering the chaser signal LED Signal Bar (LSB)

9SX 178 258-001

Magnetic bracket system 4 single magnets

9MA 864 153-801

Switch with location lighting

51

Optical Warning Systems

Standard bracket system 4 attachment screws, 4 attachment bases made of rubber, 4 washers and 4 M8 threaded nuts.

Product photo

1,219 mm

Part number

1,092 mm

Installation

Description

584 mm

Accessories Raptor +


OWS – Range Overview

OWS width

Part number

OWS 540 Rotating mirror

12 V 24 V

2RL 007 900-501 2RL 007 900-511

Rotating mirror with magnetic mounting bracket

12 V

2RL 007 900-521

Rotating mirror

12 V

2RL 007 900-001

Xenon

12 V

2RL 007 900-121

Rotating mirror

12 V 24 V

2RL 007 900-201 2RL 007 900-211

Xenon

12 V 24 V

2RL 007 900-221 2RL 007 900-241

Multiple reector 1,424 mm

12 V

2RL 007 900-701

Rotating mirror

12 V 24 V

2RL 007 900-601 2RL 007 900-611

Xenon

24 V

2RL 007 900-631

OWS 1000

OWS 1400

OWS 1600

OWS Xenon and rotating mirror variants

52

OWS multiple reflector


OWS – Additional covers

9HB 862 827-031

9HB 862 827-041

Optical Warning Systems

The following covers are available for retrofitting to the adjacent OWS systems:

Key = 3rd stop light = Indicator









9HB 862 827-011

9HB 862 827-051

9HB 862 827-071

9HB 862 827-091

















= Worklight

9HB 862 827-021

9HB 862 827-061

9HB 862 827-081













53


OWS The advantages at a glance:  4 different width variants and 3 different light systems to be selected in 12 or 24 V versions – the ideal solution for every vehicle roof  Wide range of housing covers with additional functions available for retrofitting  Custom-made design possibilities thanks to illumination of and lettering on the central cover (use only in as far as permitted by legislation – not approved for use on public roads in Germany, Austria and Switzerland)  Various attachment options – e. g. using rubber base or support systems  Triggering is through individual switches

Three lighting technologies Designation

Abbreviation

Halogen single-reflector system

OWS

Halogen multiple-reflector system

OWS-MR

Xenon double flash system

OWS-X

General technical data Rated voltage (UN)

12 V

Operating temperature range Interference suppression Protection class

24 V -40 °C to +60 °C

Conducted class 5 (CISPR 25) IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Technical data for OWS and OWS-MR Rated voltage (UN)

Type approval OWS 12 V

24 V

10.8–13.8 V

21.6–27.6 V

Current consumption lighting central section (only with OWS):

4A

2A

Current consumption beacons

2 (4) x 4.7 A

2 (4) x 2.7 A

Operating voltage (UB)

Rotation speed

160 rpm

Lighting homologation EMC compatibility

EMC compatibility

Technical data for OWS-X 12 V

24 V

Operating voltage (UB)

10–15 V

20–30 V

Current consumption Flash-type beacons

2 x 3.5 A

2 x 1.6 A

Flashing frequency Electrical flash energy

54

2 Hz double flash 10 + 2 Ws

021309

Type approval OWS-MR Lighting homologation

Rated voltage (UN)

00817, (ECE-R65)

006516, (ECE-R65) 021309

Type approval OWS-X Lighting homologation EMC compatibility

006517, (ECE-R65) 021309




  



OWS-MR



OWS / -X 1,600

Product photo

OWS / -X 1,400

Part number

OWS / -X 1,000

Description

OWS 540

OWS – Accessories

9GD 862 080-001

for mounting on strongly curved vehicle roofs

9GD 862 080-011 9GD 862 081-001 9GD 862 085-001

Bracket for direct mounting

9XD 861 990-001 9XD 861 990-011 9XD 861 990-021



Support for welding onto existing supports (for use under the OWS or the bracket for direct mounting (9XD 861 990-...)

9XD 861 995-801









Fixed installation Attachment set (for screwing under the bracket for direct mounting (9XD 861 990-...)

9XD 857 445-801









9FT 861 790-001* 9FT 861 790-011*

 

 

 

Bulb holder inc. bulbs for illuminating the advertising space 12 V/ 24 V





Optical Warning Systems

Rubber base for mounting on slightly curved attachment areas





Switch with telltale light 1 pce. each for interior lighting, 1 pce. each for beacon operation (to be ordered separately)

6ED 004 778-011











In addition, various switches from the Hella range

Recommendation 6FH 007 832Series











* Use of the centre section lighting only as far as permitted by legislation. Not allowed in Germany, Austria and Switzerland.

 Included as part of the OWS system (see spare parts for part numbers)

 for OWS and OWS-X

 Not for OWS-X

55


OWS – Spare parts

Spare parts OWS

Spare parts OWS-MR

H1 bulb, 12 V/ 55 W

8GH 002 089-133

H1 bulb, 12 V/55 W

8GH 002 089-133

H1 bulb, 24 V/ 70 W

8GH 002 089-251

Dome, left

9EL 861 912-001

Plastic reflector (for older OWS models built up to 2002)

9DX 861 872-001

Dome, right

9EL 861 913-001

Metal reflector

9DX 862 849-001

Motor, 12 V/ 24 V, inc. worm gear

9MN 860 677-021

Dome, left

9EL 861 912-001

Dome, right

9EL 861 913-001

Rubber base OWS 540

9GD 862 086-001

Bulb for bulb holder, 12 V/ 55 W

8GP 003 594-121

Bulb for bulb holder, 24 V/ 70 W

8GP 003 594-251

Plastic cover rear white for OWS 1,000

9EL 861 498-001

Plastic cover rear white for OWS 1,400

9EL 861 498-011

Plastic cover rear white for OWS 1,600

9EL 861 498-021

56

Spare parts OWS-X X1 standard flash tube 12 V

8GS 859 634-001

Xenon double-flash module 12 V

2RL 863 106-001

Xenon double-flash module 24 V

2RL 863 106-011

Dome, left

9EL 861 912-041

Dome, right

9EL 861 913-041

Plastic cover rear white for OWS 1,000

9EL 861 498-001

Plastic cover rear white for OWS 1,400

9EL 861 498-011

Plastic cover rear white for OWS 1,600

9EL 861 498-021


BSN-LED front flasher Optimum signalling effect thanks to the combination of 4 Power-LEDs and a high-grade precision lens  The following signals can be selected:  10 flashing sequences inc. one random flashing sequence Hella Random-Flash, synchronous or alternating signal or 100 Hz permanent signal  The high-grade metal housing is connected to the lens through a precisely dimensioned adhesive bed – this attention to detail makes it a guaranteed waterproof signal module for even the toughest conditions  Resistant to high-pressure jet cleaners  Extremely low current consumption

BSN-LED blue, 9–32 V, only this version has ECE type approval

2XD 010 312-801

BSN-LED amber, 9–32 V

Technical data for BSN-LED Rated voltage (UN)

BSN-LED 12 V

24 V

Operating voltage (UB)

9–32 V

9–32 V

Current consumption:

0.8 A

0.4 A

Operating temperature range EMC protection Overvoltage protection Contacting Protection class

red, 9–32 V

2XD 010 312-821

-40 °C to +60 °C in accordance with VDE 0879 Part 3, VHF 5 Cutoff in the event of overvoltage >36 V AMP plug IP 5K4K9K, IP 6K9K

Type approval EMC protection

2XD 010 312-811

BSN-LED 035615

green, 9–32 V

2XD 010 312-831

BSN-LED white, 9–32 V

2XD 010 312-841

57

Auxiliary lighting systems

 Flat design, compact dimensions


Auxiliary lighting system BSX-Micro – auxiliary lighting system with extremely high warning effectiveness  Optimum supplement to the Hella beacons and optical warning systems  Especially good warning effectiveness for vehicles with a total height of over 2 m, because the BSX can also be seen in the rear view mirrors of vehicles in front  High-sheen vapour-plated FF reflector and Xenon strobe flash tubes form a unit  Thanks to the reflector shape, a warning effectiveness of +/- 60° side radiation angle is achieved for the double-flash system – much greater than is required by legislation

BSX-Micro front flashers provide maximum warning effectiveness and are absolute “road clearers”. Clearing the roads in emergencies!

 Extremely impact-resistant lenses made of polycarbonate  The Hella supply unit for synchronous operation

Technical data for BSX-Micro with supply unit for synchronous flash sequences Rated voltage (UN) Operating voltage (UB)

12 V

24 V

10–15 V

20–30 V

Interference suppression Flashing frequency

BSX-Micro strobe headlights and supply unit for synchronous flash sequences

Conducted class 5 (CISPR 25)

2 x (6.5 + 1.5 Ws) 3.8 A

Operating temperature range

Control output Protection class control unit Protection class strobe headlight

Fuse 8V

16 V 12/24 V -3 W

IP 5K (resistant to dust) IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval Lighting homologation EMC protection

58

2XD 007 854-821

24 V

2XD 007 854-831

Spare parts 1.8 A

-40 °C to +60 °C

Polarity reversal protection Undervoltage cutoff

12 V

2.1 Hz (approx. 120 double flashes/min)

Electrical flash energy Total current consumption

2 strobe headlights inc. cable and supply unit

1981, (ECE-R65) 021169

Supply unit 12 V

8ES 861 420-001

Supply unit 24 V

8ES 861 420-011

1 strobe headlight inc. cable

8XD 861 423-021

Flash tube unit inc. reflector 12/24 V

8GS 861 710-001


Special applications The following pages contain products without ECE approval:

Special applications

Our products for special applications have been developed especially for applications such a s buildings and industrial processes, airports, mining, internal transport and other areas which are not classed as public roads. They are not approved for use on public roads within the European Union.

59


Special applications Beacons without ECE approval

Product line

Product photo

Part number

2RL 008 181-211

24 V, fixed attachment

2RL 008 183-211

24 V, flexible pipe-socket mounting

2RL 008 064-101 2RL 008 064-001

230 V, amber, fixed attachment 230 V, red, fixed attachment

2RL 007 017-081 2RL 007 017-091

12 V, fixed attachment 24 V, fixed attachment

8HG 005 436-011

To be ordered separately: Adapter for pipe-socket mounting

2XD 009 224-001 2XD 009 224-011 2XD 009 224-021

10–92 V, amber, fixed attachment 10–92 V, red, fixed attachment 10–92 V, clear, fixed attachment

2XD 009 224-101 2XD 009 224-111

10–92 V, amber, magnetic attachment 10–92 V, red, magnetic attachment

KLX 7000, red

without ECE approval

KL 7000, 230 V

KLX, red

KLX 1

Our products for special applications have been developed especially for applications such a s buildings and industrial processes, airports, mining, internal transport and other areas which are not classed as public roads. They are not approved for use on public roads within the European Union.

60


Auxiliary lighting system without ECE approval

WL-LED

without ECE approval

DuraLed

BSN LED

Product photo

Part number 2XD 008 997-011 2XD 009 048-011

12 V 24 V

2XD 008 997-021 2XD 009 048-021

12 V 24 V

2XD 965 429-021

9–33 V

2XD 965 429-011

9–33 V

2XD 965 429-031

9–33 V

2XD 010 312-801

9–32 V, only this version has ECE type approval

2XD 010 312-811

9–32 V

2XD 010 312-821

9–32 V

2XD 010 312-831

9–32 V

2XD 010 312-841

9–32 V

8ES 009 096-001

For alternating flashing frequencies: Supply unit 2 connections, 10–30 V

8ES 009 096-011

For alternating flash sequences: Supply unit 4 connections, 10–30 V

2XD 861 423-071

Strobe headlights, amber, packaging unit 1 piece

2XD 861 423-081

Strobe headlights, red, packaging unit 1 piece

BSX-Micro

61

Special applications

Product line


KLX 7000, red Maximum warning intensity with state-of-the-art Xenon technology  Sophisticated inner lens modulates the light into a highly visible signal with optimum light distribution  Integrated personal protection cutoff of the live components guarantees safe handling  Service-friendly thanks to replacement of individual electronic elements and socket as well as standard flash tube X1  Powerful electronics with function control output, self-diagnosis function, polarity reversal protection, undervoltage cutoff  Flashing frequency and energy have been especially adapted for special applications  Sturdy aluminium housing meets the toughest EMC demands; smooth, easy-to-clean dome made of impact-resistant polycarbonate  Flexible version: Elastic, impact-absorbing base absorbs even heavy impacts and minimises the danger of damage; the light always returns to the optimum position (maximum inclination: 90°)

KLX 7000 F Red, 24 V

2RL 008 181-211

 Flexible housing base serves as a vibration damper

Areas of application:  Protection of buildings and industrial processes, cranes, machines  Internal transport  Protection at airports

KLX 7000 FL Red, 24 V

Technical data for KLX 7000, red Rated voltage (UN) Operating voltage (UB) Interference suppression Flashing frequency Electrical flash energy Total current consumption Operating temperature range Installation (KLX 7000 F) Protection class

Accessories and spare parts 24 V 18–32 V Conducted class 5 (CISPR 25) 1.66 Hz (double flash) 8 + 1.5 Ws 0.9 A -40 °C to +60 °C From above or below IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval EMC protection

62

2RL 008 183-211

027140

Dome (polycarbonate)

9EL 862 140-041

Dome seal

9GD 862 679-001

X1 flash tube (standard flash tube)

8GS 859 634-001

PCB, replacement set 24 V

9MK 862 862-001

Rubber base, flat, for KLX 7000 F

9GD 862 164-001

Rubber base, wedge-shaped, for KLX 7000 F

9GD 863 033-001

EMC shield cage for flash tube

9HB 862 864-001


KL 7000, 230 V For reliable protection in the 230 V network  Efficient light output thanks to the special pattern on the sturdy dome  VdS certificate as optical signaling equipment for burglar alarm systems

Areas of application:  Use on construction sites and with suspended loads  For traffic warning and guidance on company land  As an alarm signal for fault messages during machine operation as well as at the beginning or end of a production process

KL 7000, 230 V Amber

2RL 008 064-101

 As a status signal for SOS-telephones and fire alarms, for phone call and burglary alarm systems

Special applications

 For marking emergency exits and escape routes

KL 7000, 230 V Amber

Technical data for KL 7000, 230 V Rated voltage (UN) Rotation speed Interference suppression

2RL 008 064-101

Accessories and spare parts 230 V 200 rpm Conducted class 5 (CISPR 25)

Rubber base, flat

9GD 862 164-001

Rubber base, wedge-shaped

9GD 863 033-001

Dome, amber (PMMA)

9EL 862 141-001

Dome, amber (polycarbonate)

9EL 862 141-021

Operating temperature range

-30 °C to +60 °C

Power consumption of bulb

25 W

Dome, red (PMMA)

Total current consumption

0.2 A

Motor assembly

9MN 854 290-001

Reflector assembly

9DX 852 902-001

Bulb 230 V / 25 W (C2)

8GS 002 383-001

Operating position

Upright

Type approval Protection class

9EL 862 141-011

IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Protective mark

63


KLX, red Double-flash technology for optimum warning effectiveness in flat design  Functional housing shape with low design height (height without rubber base only 140 mm)  Impact and shock-resistant dome made of polycarbonate, with special prism optics for optimum warning effectiveness  Electronics with integrated polarity reversal protection  Plug-type flash tubes are easy to replace  Fixed attachment version: The rubber base included with the beacon allows optimum adaptation to the vehicle roof and compensates slight roof slopes  Pipe-socket version:Alternatively to fixed attachment, pipe-socket attachment is also possible (pipe-socket adapter is available as an accessory, must be ordered separately)

Areas of application:  Construction and industrial processes  Machine protection  Internal transport

See accessories section for adapters

 Protection tasks at airports KLX

Technical data for KLX 7000, red Rated voltage (UN) Operating voltage (UB) Interference suppression

24 V

10–15 V

20–30 V

Conducted class 3 (CISPR 25) 2 Hz double flash

Electrical flash energy

10 + 2 Ws 3.3 A

1.7 A

Operating temperature range

-40 °C to +60 °C

Mounting (fixed attachment)

From below or above

Operating position Polarity reversal protection Protection class

Upright Fuse IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval EMC protection

64

2RL 007 017-081

Red, 24 V

2RL 007 017-091

Accessories and spare parts 12 V

Flashing frequency

Total current consumption

Red, 12 V

023486

Adapter for pipe-socket mounting

8HG 005 436-011

Xenon flash tube

8GS 863 261-001

Rubber base, flat

9GD 856 466-001

Rubber base, wedge-shaped

9GD 856 863-001


KLX 1 The compact flashing beacon  Compact, handy design (height only 10 cm!) and low weight  Polycarbonate dome is impact-resistant and comes in 4 different colours  Symmetrical and homogeneous light distribution thanks to special Fresnel lens  Multi-voltage system (10 – 80 V) for a wide variety of applications  Operational safety thanks to polarity reversal protection  Straightforward replacement of plug-type flash tubes KLX 1 Amber, fixed attachment

2XD 009 224-001

Areas of application:  For protection in internal transport, particularly on fork-lift trucks KLX 1

 On construction and industrial processes as well as machines

Red, fixed attachment

2XD 009 224-011

KLX 1 Clear, fixed attachment

Technical data for KLX 1

KLX 1

Rated voltage (UN)

12–80 V

Operating voltage (UB)

9–92 V

Rated current consumption Rated power Operating temperature Polarity reversal protection Flash rate (single flash) Max. flash energy

Net weight

General

2XD 009 224-101

4W -30 °C to +50 °C Available 70 ± 15 flashes/min 1.5 Ws/flash

KLX 1 Red, magnetic attachment

Cable length, fixed attachment versions: 38 cm Cable length, magnetic versions: 445 cm Fixed attachment versions: 260 g Magnetic versions: 760 g

Type approval EMC protection

Amber, magnetic attachment

0.1–0.3 A

Certification

Supply cable

2XD 009 224-021

020891 89/336 EEC, 72/23 EEC

2XD 009 224-111

Accessories and spare parts Dome, amber

9EL 863 522-001

Dome, red

9EL 863 522-011

Dome, clear

9EL 863 522-021

Dome, green

9EL 863 522-031

Xenon flash tube

8GS 863 869-001

65

Special applications

 For protection at airports


WL-LED The new generation of LED warning lights  Twelve high-power LEDs  Eight flashing frequencies can be coded  Synchronisation of up to four lights  Vibration-proof  Resistant to high-pressure jet cleaners  Extremely low current consumption, high efficiency  Available in amber or red as well as in 12 V or 24 V

WL-LED

 Extremely compact dimensions and low weight  Multitude of mounting possibilities

Areas of application:  Internal transport

Amber (1 piece), 12 V

2XD 008 997-011

Amber (1 piece), 24 V

2XD 009 048-011

WL-LED

 Protection tasks at airports

Red (1 piece), 12 V

2XD 008 997-021

Red (1 piece), 24 V

2XD 009 048-021

Accessories Angled brackets, 2 pieces, inc. 4 screws optional for mounting at the side or rear

9XD 863 533-001

Installation frame made of black coated aluminium, angle can be adjusted, inc. 4 screws

9XD 863 828-001

Technical data for WL-LED Rated voltage (UN) Operating voltage (UB) Interference suppression

12 V

24 V

10–15 V

24–30 V

Conducted class 5 (CISPR 25)

Flashing frequency Current consumption: Operating temperature range Polarity reversal protection Protection class

2 Hz 0.70 A

0.35 A

-40 °C to +60 °C Fuse IP 5K4K, IP 9K (resistant to dust and high-pressure jet cleaners)

Type approval EMC protection

66

023686


DuraLed Multi-voltage LED technology  36 high-power LEDs  A total of ten flashing frequencies can be coded  Synchronisation of two, three or four warning lights is possible  Vibration and impact-resistant  Extremely long service life  Very low current consumption  Multi-voltage 9 – 33 V  Flat design, compact dimensions  Straightforward mounting with concealed screw attachment DuraLed Amber, 9–33 V

2XD 965 429-021

Areas of application:  Internal transport

DuraLed Red, 9–33 V

Technical data for DuraLed Rated voltage (UN)

DuraLed 12 V

24 V

Operating voltage (UB)

9–33 V

9–33 V

Current consumption: DuraLed red DuraLed amber DuraLed green

460 mA 500 mA 600 mA

250 mA 265 mA 300 mA

Operating temperature Protection class

2XD 965 429-011

Green, 9–33 V

2XD 965 429-031

-30 °C to +50 °C IP 6K6, IP 6K7 (dust-resistant and protected against strong jets with increased pressure, protected against temporary submersion)

Type approval EMC protection

020925

67

Special applications

 Protection tasks at airports


BSX-Micro

Special application without road approval (without ECE approval)

BSX-Micro with multi-voltage supply unit for alternating flashing frequencies  High-sheen vapour-plated FF reflector and Xenon strobe flash tubes form a unit  Thanks to the reflector shape, a broad radiating angle with extremely high warning effectiveness is achieved  Especially impact-resistant lenses made of polycarbonate  Multi-voltage supply unit for alternating flashing frequencies with integrated switchover function: possibility of day/ night switchover (different flashing intensities) as well as switching from double to quad flashes (2 variants available for the connection of 2 or 3 to 4 strobe headlights)

BSX-Micro Strobe headlight and multi-voltage supply unit for alternating flashing frequencies

Areas of application:  Internal transport

Strobe headlight inc. cable, 1 piece (2 or 3 or 4 units are required)

 Protection tasks at airports

Technical data BSX-Micro with multi-voltage supply units (10-30 V) for alternating flash sequences Rated voltage (UN)

12 V

Operating voltage (UB) Interference suppression

15 Ws (per channel)

Undervoltage cutoff Protection class (supply unit and strobe headlight)

10–30 V

8ES 009 096-001

Conducted class 3 (CISPR 25)

Max. electrical flash energy

Short-circuit and idling test

2XD 861 423-081

10–30 V

Double flash: 2.3 Hz Quad flash: 2 Hz

Operating temperature range

2XD 010 312-801

Red

Supply unit with 2 connections for lighting 24 V

Flashing frequency

Max. current consumption 8ES 009 096-001 8ES 009 096-011

Amber

3.5 A 6.6 A

1.5 A 2.8 A -40 °C to +60 °C Available Available

IP 5K4K, IP 9K (resistant to dust and resistant to high-pressure jet cleaners)

Type approval EMC protection

023606 Supply unit with 4 connections for lighting 10–30 V

68

8ES 009 096-011


Worklights  – Overview

Halogen

Requirement profile

Products

Power Beam 2000 LED

Vibration resistance Light output Period of use Investment costs Amortisation rate

Multi-voltage 9–33 V 1GA 996 189-001

Power Beam 1000 LED

Vibration resistance Light output Period of use Investment costs Amortisation rate

Multi-voltage 9–33 V 1GA 996 188-001

Module 70 LED 2nd generation

Vibration resistance Light output Period of use Investment costs Amortisation rate

Multi-voltage 9–33 V 1GO 996 176-721

Ultra Beam X-Power Pack

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GA 998 534-431 12 V

Ultra Beam H9

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GA 996 150-021 12 V

Ultra Beam H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GA 007 506-021 12/24 V

Eco 21

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GA 996 179-021 12 V

Oval 100 H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GA 996 161-281 12 V

Module 70 H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GO 996 176-001 12/24 V

Double Beam H3

Vibration resistance Light output Period of use Investment costs Amortisation rate

1GA 006 991-031 12/24 V

Worklights

Xenon

LED

Product line

The complete range can be found in the Worklights brochure and in the download section at www.hella.com.

69


Worklights

Power Beam 2000 LED: Extremely powerful light output  Strong vibration resistance  Hardly any temperature transfer to the lens  Light colour similar to daylight  Close-range illumination  Overheating protection

Power Beam 2000 LED Multi-voltage 9–33 V

1GA 996 189-001

Power Beam 1000 LED: Low energy consumption  Strong vibration resistance  Hardly any temperature transfer to the lens  Light colour similar to daylight  Close-range illumination  Overheating protection

Power Beam 1000 LED Multi-voltage 9–33 V

1GA 996 188-001

Adapter cable

8KB 990 299-011

Module 70 LED 2nd generation: Compact package size  Four high-power LEDs, light colour similar to daylight  Close-range illumination  For use where heavy vibration and jolting occur  Overheating protection

Module 70 LED 2nd generation Multi-voltage 9–33 V

70

1G0 996 176-721


Worklights

Ultra Beam X-Powerpack: Xenon D1S technology in a compact housing  Very good, homogeneous and wide light distribution  Straightforward mounting thanks to ballast integrated in the housing  Close-range illumination  Interference from radios and other electrical devices excluded to a major extent Ultra Beam X-Powerpack 12 V

1GA 998 534-431

Ultra Beam H9: Extremely high and efficient light output  Large-area off-road illumination  Free-form technology  Housing resistant to acid and corrosion  Vibration-damped swivelling base and bracket for four-point fastening  50 % more light output than H3 bulb

Ultra Beam H9 12 V

1GA 996 150-021

Ultra Beam H3: Ergonomic handle design  Clear lens – brilliant-finish appearance  Heavy-duty vibration damping  Simple adjustment of the worklight using the handle  Specific illumination of the working area through free-form technology

Ultra Beam H3 12 or 24 V, depending on the bulb used, with switch

1GA 997 506-631

12 or 24 V, depending on the bulb used, without switch

1GA 007 506-021

71

Worklights

 2 m cable


Worklights Eco 21: Low power consumption (21 W) – reduced light output  Tool-free replacement of the light source  Precise illumination thanks to multi-facet reflector  Close-range illumination  Clear plastic lens  500 mm cable

Eco 21 12 V

1GA 996 179-021

Oval 100 H3: Extremely wide and homogeneous illumination  Sturdy and strong worklight  Swivelling base and bracket for four-point fastening  Housing resistant to acid and corrosion  Long-range illumination  Clear-glass lens Oval 100 H3 12 V

1GA 996 161-281

Module 70 H3: Compact worklight with extremely small design package  Swivelling base and rotating joint  Free-form technology  Precise close-range illumination  Pattern-free glass lens  Tool-free replacement of the light source

Module 70 H3 12 or 24 V, depending on the bulb used

1G0 996 176-001

Double Beam H3: Light twice as intensive thanks to twin reflector  Swivelling base and bracket for four-point fastening  Simple adjustment of the worklight using the handle  Near-ground illumination  250 mm harness

Double Beam H3 12 or 24 V, depending on the bulb used

72

1GA 006 991-031


Worklights – Accessories

Roof base for mounting worklights on the vehicle roof or other horizontal body parts, with push-on attachment pin Ø 30 mm

8XT 002 121-001

Can only be used in connection with universal brackets 8HG 159 455-001 or 8HG 990 320-001.

Joint/reducing adapter Base fits to push-on attachment pin Ø 30 mm, upper part with push-on mounting pin Ø 24 mm

9XS 027 639-001

Can only be used in connection with universal brackets 8HG 159 455-001 or 8HG 990 320-001.

Universal bracket for worklights, can be used for beacon push-on mounting pin Ø 24 mm (see illustration on page 37)

Attachment bracket for four-point fastening of worklights and surface mount headlights with M10 fastening screw

Magnetic mounting bracket for attachment bracket 9XD 130 261-001 comprising 2 magnets

Rotatable tube-mounting for mounting worklights on mirror fixtures Ø 14 mm – Ø 28 mm, stronger hold thanks to rubber inserts

8HG 159 455-001

8HG 990 320-001

Worklights

Universal bracket for worklights, can be used for push-on attachment pin Ø 30 mm

9XD 130 261-001

8HG 004 806-001

8HG 990 263-111

See page 37 for further worklights accessories.

73


Daytime running light

 Daytime running lights provide a decisive safety advantage in road traffic and help prevent the 58 % of accidents which result in serious injuries**

1

 It is much easier to see than normal low beam

2

 A vehicle’s own visibility is significantly increased  The vehicle is recognised earlier, which provides a few more seconds of vital reaction time  Fuel consumption significantly reduced compared to driving with the low beam

1 Low beam 2 Daytime running light

** Study carried out by the SWOV-Institute for Road Safety Research on behalf of the EU.

Required by legislation: Legislators have recognised the advantages of daytime running light: From 2012 daytime running light will be compulsory for all newly registered commercial vehicles in EU countries.

LED daytime running light LEDayFlex LED daytime running lights set:  Multi-voltage 12 – 24 V  2 module chains with between 5 and 8 round LED modules  Can be freely configured (statutory regulations must be observed)  Individual modules each Ø 30 mm, one high-power LED

5 light modules

 Metal housing

Daytime running light

2PT 010 458-801

Daytime running light/position light*

2PT 010 458-811

6 light modules Daytime running light

2PT 010 458-821

Daytime running light/position light*

2PT 010 458-831

7 light modules Daytime running light

2PT 010 458-841

Daytime running light/position light*

2PT 010 458-851

8 light modules Daytime running light

2PT 010 458-861

Daytime running light/position light*

2PT 010 458-871

LED daytime running light Ø 90 mm  Multi-voltage 9 –33 V  Three LEDs per light  Black aluminium housing  Integrated relay  Harness with AMP Supersealed plug  For upright and pendant surface mounting in/ on the front apron  Set complete with hoop bracket and professional harness

74

LED daytime running light Ø 90 mm Daytime running lights, set

2PT 009 599-801

Daytime running light, left

2PT 009 599-011

Daytime running light, right

2PT 009 599-021

Daytime running light with position light, left

2PT 009 599-031

Daytime running light with position light, right

2PT 009 599-041


Daytime running light

LED daytime running light LEDayLine®  Use as daytime running light or position light*  5 LEDs per light  Black plastic housing  Harness with AMP Supersealed plug, attachment spring  Integrated relay  Set complete with hoop bracket and professional harness  ECE and SAE LED daytime running light LEDayLine® 12 V, set

2PT 010 043-801

12 V, left

2PT 010 043-011

12 V, right

2PT 010 043-021

24 V, left

2PT 010 043-031

24 V, right

2PT 010 043-041

LED daytime running light, rectangular  Multi-voltage 9–33 V  3 LEDs per light  Silver-grey aluminium housing  Integrated relay  Harness with AMP Supersealed plug, holding bracket LED daytime running light, rectangular Daytime running lights, set

2PT 009 496-801

 ECE and SAE

Daytime running light, 1 piece

2PT 009 496-011

Frontlighting

 For upright and pendant surface mounting in/ on the front apron

Halogen daytime running light Ø 90 mm  Daytime running light and position light* in one module  P 21 W Longlife bulb (daytime running light)  Kartoval® LED (position light) with 2 LEDs  Aluminium reflectors  Clear, pattern-free lens  ECE and SAE  24 V on request

Halogen daytime running light Ø 90 mm 12 V

2BE 010 102-101

Find information about legal requirements and fitting regulations at www.daytime-running-light.com. * When used as a position light, the standard position light must be disabled permanently in accordance with ECE-R 48.

75


Frontlighting – 90 mm module headlight

Low-beam headlight, 90 mm Performance  Low beam, halogen H1  Aluminium reflector  Clear, pattern-free lens  ECE

Low-beam headlight, 90 mm Performance 12 V, right-hand traffic

1BL 247 042-001*

24 V, right-hand traffic

1BL 247 042-011*/ **

12 V, left-hand traffic

1ML 247 042-027*

24 V, left-hand traffic

1ML 247 042-037*/ **

* Right-hand traffic variant can be switched from asymmetrical low beam to symmetrical light Left-hand traffic variant can be switched from symmetrical to asymmetrical. /** with 24 V 70 W H1 bulb Heavy Duty Longlife

Main beam, 90 mm Performance  High beam, halogen H1  Aluminium reflector  Clear, pattern-free lens  ECE Spotlight, 90 mm Performance 12 V, with position light

1K0 247 043-001

24 V, with position light

1K0 247 043-021

12 V, without position light

1K0 247 043-011

24 V, without position light

1K0 247 043-031

Bi-Xenon low-beam and main beam headlight, 90 mm Premium  Xenon low-beam and main beam headlight in one lamp unit  Aluminium reflector  Clear, pattern-free lens  Xenon low beam only permitted with headlight range adjustment and headlight cleaning system (see page 80)

Bi-Xenon low-beam headlight and spotlight, 90 mm Premium

 With D2S bulb

12 V, right-hand traffic, ECE

1AL 009 997-001

 ECE and SAE

12 V, right-hand traffic, SAE

1AL 009 997-021

24 V, right-hand traffic, ECE

1AL 009 997-041

76

12 V, left-hand traffic, ECE

1LL 009 997-011

24 V, left-hand traffic, ECE

1AL 009 997-051


Frontlighting

Bi-halogen low-beam and main beam headlight, 90 mm Premium  Low-beam headlight and spotlight in one lamp unit  Aluminium reflector  Clear, pattern-free lens  ECE, SAE and Japan Halogen H7 12 V, right-hand traffic, ECE

1AL 009 998-001

24 V, right-hand traffic, ECE

1AL 009 998-041

12 V, left-hand traffic, ECE

1LL 009 998-011

12 V, left-hand traffic, Japan

1LL 009 998-031

24 V, left-hand traffic, ECE

1LL 009 998-051

Halogen H9 12 V, right-hand traffic, SAE

1AL 009 998-021

Halogen low-beam headlight, 90 mm Premium  Low beam, halogen H7  Aluminium reflector  Clear, pattern-free lens  ECE and SAE Halogen H7 12 V, right-hand traffic, ECE

1BL 009 999-001

12 V, right-hand traffic, SAE

1BL 009 999-021

24 V, right-hand traffic, ECE

1BL 009 999-041

12 V, left-hand traffic, ECE

1ML 009 999-011

24 V, left-hand traffic, ECE

1ML 009 999-051

Fog light 90 mm  Fog light, H7  Clear, pattern-free lens  ECE and SAE Fog light, H7 12 V

1N0 008 582-007

24 V

1N0 008 582-011

Indicator 90 mm  Indicator, bulb PY 21 W  Plastic reflector  Clear, pattern-free lens  ECE Indicator 90 mm 12 V

2BA 965 039-067

Please see our main catalogue for accessories and spare parts.

77

Frontlighting

 Aluminium reflector


Frontlighting

Position light, clear-glass, 90 mm  Position light, bulb 12 V R5W  Plastic reflector  Clear, pattern-free lens  ECE and SAE

Position light, clear-glass, 90 mm 12 V

2PF 965 039-077

Indicator and position light 90 mm with LED position light  Indicator and position light in one module  PY 21 W “Silver version” Longlife bulb for amber indicator (only 12 V version)  Kartoval® LED (position light) with 2 LEDs  Aluminium reflector  Clear, pattern-free lens  ECE and SAE

Indicator and position light 90 mm 12 V, with silver-coloured bulb

2BE 010 102-001

24 V, with amber bulb

2BE 010 102-011

DynaView® Evo2  Cornering light, H7  Aluminium reflector  Clear, pattern-free lens  ECE and SAE  Set complete with holding bracket

DynaView® Evo2 12 V, set (2 pieces)

1N0 009 295-801

12 V, individual left

1N0 009 295-011

12 V, individual right

1N0 009 295-021

90 mm headlights with daytime running light function can be found on page 75

Combi 120 headlight  H4 light, high beam, low beam, position and indicator  Plastic reflector  Complete with bulbs  With DEUTSCH plug-type connection  ECE and SAE

78

Combi 120 headlight 12 V, ECE/SAE, left

1EB 996 167-031

12 V, ECE/SAE, right

1EB 996 167-041


Frontlighting

Headlight Ø 100 mm halogen  DE module  Without bulb  Can be fitted with either 12 V or 24 V bulbs  ECE and SAE Low-beam headlight ECE, curved cover lens

1BL 007 834-007

ECE, flat cover lens

1BL 007 834-047

SAE, curved cover lens

1BL 007 834-087

Spotlight ECE, curved cover lens

1KL 007 834-027

ECE, flat cover lens

1KL 007 834-067

SAE, curved cover lens

1KL 007 834-077

Fog light ECE, curved cover lens

1NL 007 834-017

ECE, flat cover lens

1NL 007 834-057

Headlight Ø 100 mm Xenon

Low-beam headlight

 DE module

24 V/12 V, ECE, low beam, curved cover lens

1BL 007 834-037

24 V/12 V, ECE, high beam, curved cover lens

1KL 007 834-097

 Gas discharge lamp  24 V ballast

Premium headlight Ø 50 mm  Installation frame for 3-point fastening  Complete with H7 bulb for halogen versions  Complete with ballast unit for Xenon versions  Complete with D2S bulb for Xenon version  Xenon low beam only permitted with automatic headlight range adjustment and headlight cleaning (see page 80)  ECE and SAE

Low-beam headlight 12 V, right-hand traffic, ECE, Xenon, D2S

1BL 009 071-047

12 V, left-hand traffic, ECE, Xenon, D2S

1ML 009 071-057

12 V, right-hand traffic, SAE, Xenon, D2S

1BL 009 071-091

12 V, right-hand traffic, ECE, halogen, H7

1ML 009 071-001

12 V, left-hand traffic, ECE, halogen H7

1ML 009 071-017

12 V, right-hand traffic, SAE, halogen, H7

1BL 009 071-081

Spotlight 12 V, ECE/SAE, Xenon, D2S

1F0 008 390-317

12 V, ECE/SAE, halogen, H9

1KL 009 486-001

Fog light 12 V, ECE/SAE, halogen, H7

1NL 008 090-317

24 V, ECE/SAE, halogen, H7

1NL 008 090-327

79

Frontlighting

 ECE


Frontlighting Headlight cleaning systems When Xenon low-beam headlights are used, legislation requires the use of a headlight cleaning system. (The system can also be used for halogen headlights and spotlights.) Hella cleaning systems work using the jet-water principle which manages without wipers and brushes in that the kinetic energy from large water drops blasts dirt particles from the lens and rinses them away.

with fixed nozzles 12 V

8WS 008 549-001

24 V

8WS 008 549-501

as 8WS 008 549-001, but with longer cables 12 V

8WS 008 549-011

with telescopic individual nozzles 12 V

8WT 008 549-101

24 V

8WT 008 549-601

These headlight cleaning systems have ECE type approval for the following series of Hella headlights when installed according to the installation instructions provided. Ø 50 mm

Ø 90 mm

Ø 100 mm

with telescopic double nozzles

1BL 009 071-…

1KO 008 191-...

1BL 007 834-...

12 V

8WT 008 549-201

1KL 007 834-...

24 V

8WT 008 549-701

1ML 009 071-…

1KO 008 192-...

1F0 008 390-…

1BL 008 193-... 1BL 008 194-... 1AL 009 997-... 1LL 009 997-...

Ultrasonic headlight range adjustment (LWR) The ultrasonic system is a universal headlight range adjustment system for use as original equipment or for retrofitting to vehicles with Xenon headlights. The system sensor measures the distance from the underside of the vehicle to the road surface and forwards the signal to the central control unit, which then controls the optimum setting of the Xenon headlights via the setting motors. See the installation instructions for more detailed information.

12 V, one sensor (passenger car)

8XX 010 315-001

12 V, two sensors (3.5 t)

8XX 010 315-101

24 V, two sensors, voltage reduction device from 24 V to 12 V

8XX 010 315-011

80

System structure in the vehicle


Frontlighting

Position light with reflector  1 LED  For surface mounting  Clear lens  White housing Position light with reflector 12 V, 6.3 mm contact pin, horizontal

2PG 343 690-107*

12 V, 6.3 mm contact pin, vertical

2PG 343 690-117*

12 V, 500 mm cable, horizontal

2PG 343 690-301*

12 V, 500 mm cable, vertical

2PG 343 690-317*

Position light  2 white LEDs  For horizontal flush mounting Position light 24 V, installation position 10–20°

2PF 009 514-001*

24 V, installation position 20–30°

2PF 009 514-011*

Position light  2 white LEDs  For horizontal or vertical flush mounting  Clear lens Position light 10–33 V, with 500 mm cable

2PF 959 590-401*

10–33 V, with 5,000 mm cable

2PF 959 590-411*

Position light with reflector  3 white LEDs  For horizontal and vertical surface mounting (with horizontal surface mounting, the patterned area must point to the outer vehicle edge)  Black lens

Position light with reflector 24 V, 500 mm cable

2PG 008 645-041*

24 V, 5,000 mm cable

2PG 008 645-051*

*See page 11 for information about LED light failure control

81

Frontlighting

 Black cover caps for the screw heads


Side lighting

Side-marker light with reflector  1 LED  For horizontal and vertical surface mounting  Amber lens  Orange housing  Further versions with other housing colours such as e.g. white, grey and black are also available

Side-marker light with reflector 12 V, 6.3 mm contact pin

2PS 343 690-047*

24 V, 6.3 mm contact pin

2PS 343 690-057*

12 V, 500 mm cable

2PS 343 690-227*

Side-marker light with reflector  3 amber LEDs  For horizontal and vertical surface mounting (with horizontal surface mounting, the patterned area must point to the outer vehicle edge)  Amber lens

Side-marker light with reflector

 Black housing

12 V, 1,500 mm cable

2PG 008 645-031*

24 V, 1,500 mm cable

2PG 008 645-021*

Side marker light set  Contains 4 lights and installation material  3 amber LEDs per light  For horizontal flush mounting  For retrofitting to passenger cars < 6 m

Side marker light set 12 V, amber lenses

2PS 008 138-801*

12 V, black lenses

2PS 008 138-811*

12 V, silver lenses

2PS 008 138-821*

* See note on page 11 concerning LED indicator failure check.

82


Rear lighting

Taillight/stop light/indicator  Consists of 24 LEDs (12 LEDs for taillight/ stop light, 12 LEDs for indicator)  For horizontal or vertical surface mounting  Clear lens  ECE

Taillight/stop light/indicator 9–32 V, 500 mm cable

2SD 343 910-001*

Taillight/stop light/indicator/reverse light with reflector  Consists of 31 LEDs (15 LEDs for taillight/ stop light, 15 LEDs for indicator, 1 LED for reverse light)  For horizontal surface mounting left and right  Lens clear on the outside; reflector red on the inside  With 6.3 mm female blade connectors Taillight/stop light/indicator/reverse light with reflector 1,500 mm cable

2VP 340 950-051*

Taillight/stop light/indicator  Consists of 24 LEDs (12 red LEDs for taillight/ stop light, 12 amber LEDs for indicator)  Clear lens

 Can be turned through 180°

Taillight/stop light/indicator 9–32 V, 100 mm cable

2SD 343 390-011*

Side lighting/Rear lighting

 For horizontal or vertical surface mounting on the left and right

Combined taillight/stop light/indicator  Consists of 24 LEDs (12 red LEDs for taillight/ stop light, 12 amber LEDs for indicator)  Redesign of the 964 169 series  For surface mounting left and right

Combined taillight/stop light/indicator 9–32 V, 500 mm cable, clear lens

2SD 344 200-001*

9–32 V, 500 mm cable, red/clear lens

2SD 344 200-071*

* See note on page 11 concerning LED indicator failure check.

83


Rear lighting

Combined taillight/stop light/indicator  4 LEDs (2 LEDs for indicator, 1 LED for taillight, 1 LED for stop light)  For horizontal surface or flush mounting  Red/ amber/ red lens  Black housing Taillight/stop light/indicator 9–32 V, surface mount version 9–32 V, flush mount version Chrome ring with attachment bracket, for flush mounting for 2SD 344 100-101/-107

2SD 344 100-101/ 107* 2SD 344 100-001* 9XD 997 909-801

Clearance light with reflector  1 LED  For surface mounting  Red lens  Red housing Clearance light with reflector 12 V, 6.3 mm contact pin, horizontal

2TM 343 690-157*

12 V, 6.3 mm contact pin, vertical

2TM 343 690-167*

12 V, 500 mm cable, horizontal

2TM 343 690-351*

12 V, 500 mm cable, vertical

2TM 343 690-367*

Indicator for lifting platforms  2 amber LEDs  For surface mounting at the rear (category 2a)  Clear lens made of polycarbonate  Diecast zinc housing  With 190 mm potted cable  Without patented electronics for indicator failure check. In the case of lifting loading platforms, the provision of an indicator failure check is not mandatory.

Indicator for lifting platforms 12 V, 4 W

2BA 009 204-041*

24 V, 8 W

2BA 009 204-051*

* See note on page 11 concerning LED indicator failure check.

84


Rear lighting

Eco 21 reversing spotlight: Approved special illumination as reversing spotlight 00AR  21 W bulb  Optimum price-performance ratio  Low power consumption  Low lens temperature  For surface mounting to vehicle rear and vehicle side

ECO 21 reversing spotlight

 500 mm cable

24 V, inclination angle 5째

2ZR 996 179-701

 Clear lens

Ultra Beam H3 reversing spotlight: Approved special illumination as reversing spotlight 00AR  For surface mounting to vehicle rear and vehicle side Ultra Beam H3 reversing spotlight 24 V, inclination angle 15째

2ZR 996 506-501

24 V, inclination angle 12째

2ZR 997 506-391

Clearance light with integrated side marker light  For surface mounting to vertical surfaces at the side on the left or right  Lens: Clear position light, amber side marker light, red taillight  With interior amber cover lens at the side

Clearance light with integrated side marker light

 With 500 mm cable and Quick-Link wiring

24 V

Rear lighting

2XS 340 447-001*

LED licence plate light  For surface mounting on the left or right of the licence plate  Only 1 light per licence plate 520 x 120 mm necessary  Clear lens  Complete with housing  Contacting via 6.3 mm male blade connector

LED licence plate light 24 V

2KA 010 278-021*

* See note on page 11 concerning LED indicator failure check.

85


Interior lights

CargoLED  For flush or surface mounting  4 white Power LEDs  Clear lens  Aluminium-coloured installation frame  Connection cable 310 mm long  Multi-voltage  Broad illumination at close range  ADR / GGVS tested  Protection class IP 6K9K

CargoLED 9–31 V, cold white LEDs

2JB 343 227-001

9–31 V, warm white LEDs

2JB 343 227-041

Grey installation frame

9XD 344 118-101

Mini OvalLED  For flush mounting  Functional lighting 4 white Power LEDs, night-time lighting 1 red Power LED (can be switched separately)  Brilliant-finish clear lens  Black housing  Connection cable 150 mm long  Protection class IP 6K9K (without switch) Protection class IP 40 (with switch)  Temperature range - 40 °C to + 60 °C

Mini OvalLED 12 V, without frame and switch

2JA 343 570-011

12 V, with frame and switch

2JA 343 570-051

24 V, without frame and switch

2JA 343 570-001

24 V, with frame and switch

2JA 343 570-041

LED lights for surface mounting  With neutral white LEDs  Design height: 35 mm  Integrated on/ off switch  Multi-voltage  Lens and frame made of shock and impact-resistant material  Optimum thermal management  Temperature range - 40 °C to + 60 °C LED lights for surface mounting

86

10–30 V, 12 LEDs, 3.5 W, approx. 100 lux at 1 m

2JA 007 373-151

10–30 V, 24 LEDs, 7 W, approx. 200 lux at 1 m

2JA 007 373-161


Flexible LED reading lights ! For surface mounting ! Flexibly adjustable arm (150 mm or 400 mm long) ! 1 white LED ! Patterned lens ! Connection cable 150 mm long ! Multi-voltage ! Narrow illumination ! Ideal for map-reading

9–31 V, black trim Arm 150 mm

2JA 343 720-021

Arm 150 mm, with plug for cigarette lighter

2JA 343 720-081

Arm 400 mm

2JA 343 720-121

9–31 V, white trim Arm 150 mm

2JA 343 720-011

Arm 150 mm, with plug for cigarette lighter

2JA 343 720-071

Arm 400 mm

2JA 343 720-111

9–31 V, silver trim Arm 150 mm

2JA 343 720-291

Arm 150 mm, with plug for cigarette lighter

2JA 343 720-091

Arm 400 mm

2JA 343 720-191

LED lights for surface mounting ! For surface mounting ! 10 white LEDs ! Clear lens ! Grey end caps ! Electrical connection via a cable 500 mm long ! Broad illumination at close range ! Temperature range - 40 °C to + 60 °C

LED lights for surface mounting 12 V

2JA 343 606-007

24 V

2JA 343 606-017

Interior lighting

! Protection class IP 6K9K

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Interior lights

Round LED spotlight

Trims available:

 For flush mounting  1 warm white Power LED  Clear lens  Installation: either screw-type or spring-clamp fastening  Current consumption of spotlight at 12 V/2.5 W = approx. 0.20 A  Multi-voltage technology  Electrical connection through 4-pole plug housing  Broad illumination (40°)

For flush mounting, fixed Trim colour* 10–31 V, white

2JA 344 040-701

10–31 V, black

2JA 344 040-711

10–31 V, silver

2JA 344 040-721

For flush-mounting, adjustable Trim colour*

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10–31 V, white

2JA 343 790-301

10–31 V, black

2JA 343 790-311

10–31 V, silver

2JA 343 790-341


Round LED spotlight  For surface mounting, flat flush mounting, fixed  1 white Power LED  Clear lens  Screw attachment  Very small design height (overall: 22 mm)  Also suitable as a flush-mount variant  A separate control unit (Hella part number: 5XA 344 150-001) is required for installation  500 mm connection cable  Current consumption of spotlight at 5 V/ 1.5 W = approx. 0.30 A

For surface mounting, flat flush mounting, fixed Trim colour* 5 V, white

2JA 344 199-001

5 V, black

2JA 344 199-011

5 V, silver

2JA 344 199-021

Interior lighting

* Further trim colours (e. g. real-wood look) available on request

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Quality Electromagnetic compatibility (EMC) What is EMC? Electromagnetic compatibility (EMC) is a major quality feature for optical signaling systems and describes two factors:  Radiated interference: the limitation of radiated electromagnetic interference to a level that guarantees the interferencefree operation of other devices in the environment  Immunity to interference: guaranteeing sufficiently high resistance to magnetic interference acting from the outside Legal basis:  Radiated interference CISPR 25  Immunity to interference ISO 7637 and 11452 Protection classes standard CISPR 25 With regard to the standard related to radiated interference there is a classification from 1 to 5, whereby Class 5 products have to satisfy the most demanding requirements and are even suitable for installation situations directly next to an aerial. The statutory standards are met by Class 3, which guarantees adequate protection in standard practice. Hella product quality All Hella lighting systems fulfil Class 3 requirements, many even Class 5, and guarantee absolute functional safety in all application situations.

Hella competence / know-how Hella has been operating its own EMC laboratory since 1970, which is accredited by the Federal Department of Motor Vehicles (KBA). State-of-the-art equipment makes an efficient and highquality product development and qualification process possible in line with the legal requirements.

IP protection class What does IP protection class mean? IP stands for International Protection. The IP protection classes are determined according to DIN 40 050 Part 9. The purpose of the standard is the exact definition of electrical vehicle equipment against the penetration of solid materials including dust and against water penetration. The different degrees of protection important for signaling systems are explained below. Protection class IP 5K4K Dust may only penetrate to the extent that function and safety are not impaired. Water that is sprayed from every direction at increased pressure against the housing must not have any damaging effect: water pressure approx. 4 bar.

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Protection class IP 9K Water that is directed from high-pressure/steam-cleaning equipment onto the housing must not have any damaging effect: water pressure approx. 80 – 100 bar. Protection class IP 6K7 Dust must not penetrate. No water may penetrate, even if the device is submersed for some time. Hella products meet the most demanding requirements and are optimally protected against all weather conditions.


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Notes

Notes


© Hella KGaA Hueck & Co., Lippstadt 9Z2 999 129-181 TT/04.10/2.9 Printed in Germany

Hella KGaA Hueck & Co. Rixbecker Straße 75 59552 Lippstadt, Germany

Tel.: +49 2941 38-0 Fax: +49 2941 38-7133 Internet: www.hella.com Ideas today for the cars of tomorrow


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