Page 1

866-543-5422


Icon & Material Code Key

Surface Treatments

Number of Flutes

Uncoated

2-Flute

plus

Aplus

3-Flute

plus

Zplus

4-Flute

Helix Angle

End Work

35 Helix

Square End

40 Helix

Corner Radius

45 Helix

Wiper Flats

Ball Nose

Chamfer Angle (Included Angle)

5-Flute

60 Angle

Miscellaneous

7-Flute

Variable Pitch

90 Angle

Chip Breakers

Multi-Flute 120 Angle

Center Cutting Reduced Neck

Type of Cut:

Finishing

Light Roughing

Contouring

Heavy Roughing

Plunging

Slotting

Pocketing

Cut Material: Ferrous Materials STEEL

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Non-Ferrous Materials ALUM <10% Si

$/80Â&#x2022;6L

Ramping


Table of Contents

Aluminum Roughers

15-22

HAL-C-3 HAL-C-RN-3

ALUMINUM

standard with corner radii

2-flute

23-37

H35AL-2 H35AL-RN-2

HAL-2 HAL-RN-2

corner radii choices available

3-flute

39-58

H35AL-3 H35AL-RN-3

H40ALV-3 H40ALV-RN-3

HAL-3 HAL-RN-3

corner radii choices available

Steel Roughers

59-64 /@RKMJ?P>O<Q<DG<=G@

HSVR-C-4 HXVR HXVR-RN standard with corner radii

3-flute

65-68

HST-3 HST-RN-3 standard with corner radii

STEEL

4-flute

69-75 /@RKMJ?P>O<??DODJIN

5-flute

7-flute

77-84 /@RKMJ?P>O<??DODJIN

85-87 /@RKMJ?P>O<??DODJIN

Multi flute

89-92

HSV-4 HSV-RN-4

HST-4-BN (ball nose)

corner radii choices available

HEV-5 HEV-RN-5

HEF-5

corner radii choices available

HSF-7 square end only (radii available as a mod.)

HXF HXF-RN standard with corner radii

Chamfer Mills

Technical Information

93-97 98-135

HCM60-2 HCM60-4

HCM90-2 HCM90-4

HCM120-2 HCM120-4


The Helical Story

About Us Our goal at Helical is first and foremost to provide our customers with the highest quality cutting tools at a reasonable price. We design and manufacture all of our tools with the end user in mind, creating application-specific geometry tools to suit your every need. We are committed to continually improving the design and quality of our tools, as well as our manufacturing process. We are conďŹ dent that our tools will exceed your expectations and improve your productivity, as well as your bottom line. We specialize in the quick turnaround of specials. When your plans call for something different, give us a call. We will make it to your speciďŹ cations, and deliver it to you in a timely and cost effective manner.

Quality At Helical, we strive for quality in everything that we do, especially in our production process. We begin by using the highest quality carbide available. Our tools are then CNC ground using the latest equipment available and go through a rigorous inspection process before they leave our manufacturing facility in Gorham, Maine. To ensure that they meet our stringent quality standards, all tools are inspected using the latest in optical and laser touch-free inspection equipment. Our tools are then laser etched (part numbers and lot numbers) for traceability purposes.

2


Specializing in the manufacturing of high performance cutting tools in both custom and standard conďŹ gurations for production-driven industries.

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Tool Selection Chart

Roughing Finishing Roughing

Hardened Steel

Finishing

Roughing

Carbon Steel, Unalloyed Steel, Alloyed Steel, Stainless Steel

Roughing

Aluminum, Copper, Brass, Carbon, Graphite, Plastics, Phenolic

Mill Operation

Finishing

Cut Material

Roughing

Finishing

Cast Iron

Finishing

High Temp Alloys

RN = Reduced Neck 4

Helical Tool Style

Recommended Surface Treatment*

HAL-C-3 (incl. RN)

Zplus (or Uncoated)

H40ALV-3 (incl. RN)

Zplus

H35AL-2 (incl. RN)

Zplus (or Uncoated)

H35AL-3 (incl. RN)

Zplus (or Uncoated)

HAL-2 (incl. RN)

Zplus (or Uncoated)

H40ALV-3 (incl. RN)

Zplus

HAL-3 (incl. RN)

Zplus (or Uncoated)

H35AL-3 (incl. RN)

Zplus (or Uncoated)

HXVR (incl. RN)

Aplus

HSVR-C-4

Aplus

HST-3 (incl. RN)

Aplus

HSV-4 (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HEF-5

Aplus

HSF-7

Aplus

HXF (incl. RN)

Aplus

HSV-4 (incl. RN)

Aplus

HXVR (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HSV-4 (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HEF-5

Aplus

HSF-7

Aplus

HXF (incl. RN)

Aplus

HXVR (incl. RN)

Aplus

HSV-4 (incl. RN)

Aplus

HST-3 (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HEF-5

Aplus

HSF-7

Aplus

HXF (incl. RN)

Aplus

HXVR (incl. RN)

Aplus

HSV-4 (incl. RN)

Aplus

HSVR-C-4

Aplus

HEV-5 (incl. RN)

Aplus

HST-3 (incl. RN)

Aplus

HEV-5 (incl. RN)

Aplus

HEF-5

Aplus

HSF-7

Aplus

HXF (incl. RN)

Aplus

HSV-4 (incl. RN)

Aplus

Catalog Page

Speed & Feed Page

16-21 48-49 24-28 40-45 31-36 48-49 52-57 40-45 62-63 60 66-67 70-72 78-80 78-80 82-83 86 90-91 70-72 62-63 78-80 70-72 78-80 82-83 86 90-91 62-63 70-72 66-67 78-80 78-80 82-83 86 90-91 62-63 70-72 60 78-80 66-67 78-80 82-83 86 90-91 70-72

22 50 29 46 37 50 58 46 64 61 68 73 81 81 84 87 92 73 64 81 73 81 84 87 92 64 73 68 81 81 84 87 92 64 73 61 81 68 81 84 87 92 73

*See pg. 5 for additional coating information.


Tool Coatings

Wrought Alum

Coating

Cast Alum

Steel

Hardened Steel > 50Rc

Stainless Steel

Cast iron

Hi-Temp Alloys

★★★

★★

★★★

★★★

★★★

★★

★★★

★★

★★

★★

★★

★★★

★★

★★

★★

Graphite

Our Standard Tool Coatings

Aplus Our latest coating, which allows for high hot hardness, wear resistance and longer tool life. This coating has been proven in high speed machining & dry conditions. Oxidation Onset Temp: Microhardness (HV 0.05): Coeffecient of Friction: Coating Color:

2,012º f 3200 0.35 bright grey

Zplus Higher hardness, lubricity and abrasion resistance. Specifically engineered for Aluminum, and works excellent in all non-ferrous applications. Oxidation Onset Temp: Microhardness (HV 0.05): Coeffecient of Friction: Coating Color:

★★★

★★

1,110º f 3000 0.55 light gold

Aplus 65

Optional Tool Coatings we can get for you!

A high-performance multi-layered coating devised explicitly for solid carbide tools used in the roughing & finishing of hardened steels and lends itself well to a hardness up to 65 Rc. Oxidation Onset Temp: Microhardness (HV 0.05): Coeffecient of Friction: Coating Color:

>2,012º f 3300 0.35 – 0.40 blue grey

Aplus 55 High wear and oxidation resistance as well as outstanding hot hardness. This multi-layer coating lends itself to wet & dry machining from 45 Rc to 55 Rc. Oxidation Onset Temp: Microhardness (HV 0.05): Coeffecient of Friction: Coating Color:

2,012º f 3200 0.30 bright grey

Diamond

(Crystalline & Amorphous) Coatings specifically designed to combat abrasive materials such as aluminum alloys, graphites, composites, etc. Oxidation Onset Temp: Microhardness (HV 0.05): Coeffecient of Friction: Coating Color:

★★★

★★★

★★★

★★★

★★★

★★★

★★★

2,012º f 10000 0.10 grey

TiB2

(Titanium Diboride) Higher hardness, lubricity and abrasion resistance. Specifically engineered for high silicon Aluminum, and works well in many other highly abrasive non-ferrous alloys. Oxidation Onset Temp: Microhardness (HV 0.05): Coeffecient of Friction: Coating Color:

1562º f 3000 0.45 silver-light grey

★ = good ★★ = better ★★★ = best

Commonly used coatings are listed above, many others are available – contact customer service for specific requests. Optional coatings can increase delivery time – contact customer service for further details.

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Custom Tooling

Need a Custom Tool...We can help! Our legendary practice of innovative product development continues. Today, Helical Solutions and its highly resourceful technical engineering staff provide complete tailor-made solutions.

Experience Helical cutting tool engineers are experienced with building some of the most complex special tool configurations in the industry and can use their expertise to provide a turn key solution that will maximize your machine’s throughput and increase your per piece profit. Diversity At Helical Solutions we are not limited to end mills. We have designed some of the most complex carbide tooling in the business. We look forward to facilitating any of your intricate designs and/or demanding applications. End mills, drills, reamers, form tools, etc.…you name it, we can make it! The following is a list of some common tooling we regularly manufacture: Form tools s Coolant fed tooling s Key seat cutters s Dovetail cutters s Lollipop cutters s Concave radius cutters s

Radius cutters s Double angle cutters s Engraving tools s Tapered end mills s Ring groove tools s Drill mills s

Christmas tree cutters Porting tools s Drills & step drills s Die/mold cutters s Spherical cutters s s

Assistance We will help you through the entire design and manufacturing process along with a plan of implementation and running parameters needed to use the tool. Our custom tooling services are driven by our customer requests. Visit www.1helical.com and click on Build Your Own Tool tab to download a Custom Tool Template to fit your needs. We have on-call cutting tool engineers taking care of your needs before, during and after your special tool design.

6


Custom Tooling

Engineered to your needs... What our custom tool program includes Technical savvy engineering staff Electronic custom tool templates Pre-engineering research capabilities “State-of-the Art” CNC grinding equipment Electronic quotes and tool drawings Permanently assigned part numbers (HSSP) Solid carbide tool capabilities; sUp to 2.0" diameter sUp to 14" overall length Expeditious quotations and deliveries

You won’t be disappointed. We promise!

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Tool Modifications

Tool Modification Program Special tool requirements can be accommodated by modifying an “off-theshelf” product. Our engineering department will evaluate each modification request to ensure that it has a positive effect on tool performance; otherwise, it will be quoted as a full special. Delivery is subject to the availability of the standard tool chosen at the time of order. We deliver modifications fast and encourage you to call your local distributor with your needs. Often, modifications can ship quickly (allow additional time for coated tools.) Some common modifications we regularly produce: Corner radii

Cutting diameter adjustments

Haimer Safe-Lock® shanks

LOC adjustments (cutoff & re-end cut)

Neck lengthening (or additions)

Overall length adjustments

Surface treatments (coatings)

Shank coolant grooves

Wiper flats

Weldon flats / set screw flats

ToughGRIP shank

Whistle notch

The Standard Tool (before)

#ORNERRADIUSADDED

The Modified Tool (after)

0ERMANENT part number assignment

8

4OUGH'2)0 shank added

Reduced neck extended


Tool Reconditioning

Tool Reconditioning Program Our tools provide a combination of maximum performance and extended life expectancy. Therefore, we provide a factory reconditioning service that assures the repeatability that our customers need and have come to expect. How do we do this? The tools are reground on the same “State-of-the-Art” CNC equipment as originally manufactured. Tools are sent through a vigorous “before & after” coating inspection process. Although we don’t have our competitors’ tool specifications, we take special care and concern to accommodate your reconditioning requests. In addition to reconditioning, we can accommodate special requests such as:

s%NDWORKONLY

s#UTTINGDIAMETERONLY

s2ECOATING

s!DDITIONALMODS DURINGRECONDITIONING

s-ONITORINGYOURSPECIlEDhMINIMUMLENGTHOFCUTvREQUIREMENTS

s#URRENTRESHARPENINGCOUNTMARKEDONTHESHANK

What makes our reconditioning program different than others?

s0ROVENREPEATABILITY

s#OMPETITIVEBRANDSWELCOMED

s%XPEDITIOUSTURNAROUNDTIME

s2IGOROUSINSPECTIONBEFOREAFTER

s(IGHER2/)ONORIGINALTOOLCOST

s%LEVATEDCUSTOMERSERVICECARE

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Shank Configurations

Shank ConďŹ gurations At Helical Solutions, all tools come standard with precision cylindrically ground shanks that meet or exceed (H6) shrink fit specifications. If you need a flat, it must be requested at time of order. The following shank modification can be requested at the time of order. s7ELDON3TYLE s3TRAIGHT&LATS s#OOLANT'ROOVES ÂŽ s7HISTLE.OTCH s(!)-%2Safe-Lock s4OUGH'2)0 4HEADVANTAGESOFUSINGfactory ground flats:

s0ARALLELISMWITHCENTERLINEOFTOOL s&LATNESSTHATRUNSTHEENTIRELENGTHOFTHEFLAT

s.OEXCESSRUNOUTDUETOINACCURATEHANDGROUNDFLATS

4HEDISADVANTAGESOFhand ground flats:

s(IGHERTOOLRUNOUT s-AKESFORAWEAKORSUSCEPTIBLEAREAOFBREAKAGE

s)NCONSISTENCYFLATNESS PERPENDICULARITY ALIGNMENTETC s6OIDEDFACTORYWARRANTY

Our â&#x20AC;&#x153;flat location procedureâ&#x20AC;? ensures #1 - Flutes will not end up inside of holder, avoiding chip compaction #2 - Tool â&#x20AC;&#x153;stick outâ&#x20AC;? is minimal in order to achieve optimum tool strength

Weldon Flat Specifications .OTE7ELDON&LATSPECIFICATIONSARETYPICALLYBASEDON.!3 AHIGHSPEEDSTEELTOOLSTANDARD

ANDAREMEASUREDFROMTHESHANKEND#URRENTLYTHEREISNOSTANDARDIZEDSPECIFICATIONFOR(0SOLID CARBIDEENDMILLS ALLFLATSWILLBEGROUNDUSINGTHEDIMENSIONALCHART&IG UNLESSSPECIFIEDOTHERWISE

at the time of quote/order. â&#x20AC;&#x153;Aâ&#x20AC;?

&IG

Âą.004

Shank Dia.

h!v

h"v

h#v

h$v









-









-









-

â&#x20AC;&#x153;Bâ&#x20AC;? Âą.015 +.015

â&#x20AC;&#x153;Câ&#x20AC;? -.000 Shank dia.

Single Weldon









-









-









-









-









-









-





















â&#x20AC;&#x153;Dâ&#x20AC;?*

â&#x20AC;&#x153;Bâ&#x20AC;?

Âą.008

Âą.015

â&#x20AC;&#x153;Aâ&#x20AC;? Âą.004

+.015

â&#x20AC;&#x153;Câ&#x20AC;? -.000

Shank dia.

Double Weldon *Cannot be placed on 1 x 1 x 2 x 4 length tools

.OTE.OTAPPLICABLETOvDIATOOLSWITH â&#x2030;¤4 OAL. â&#x20AC;&#x153;Aâ&#x20AC;? Âą.004

Reduced Neck Tooling Weldon flats are measured from neck/shank intersection.

â&#x20AC;&#x153;Bâ&#x20AC;? Âą.015 Neck/Shank intersection

â&#x20AC;&#x153;Câ&#x20AC;? +.015 -.000 Shank dia.

Single Weldon on Reduced Neck 10

Flute Wash


Shank Configurations

Chamfer Mill w/Weldon Flat Specifications Shank Dia.

"A"

"B"

"C"

.1250

.155

.928

.020

.1875

.155

.928

.025

.2500

.155

.928

.030

.3750

.295

.928

.050

.5000

.345

1.064

.060

.7500

.470

1.250

.075

â&#x20AC;&#x153;Bâ&#x20AC;? Âą.015

â&#x20AC;&#x153;Aâ&#x20AC;? Âą.004

+.015

â&#x20AC;&#x153;Câ&#x20AC;? -.000

Shank dia.

Weldon Flat on Chamfer Mills (HCM)

Other Common Shank Modifications

3$'*& -.,$"#.!&. 3 &&/-.# 1$.#& (".# 2)/( 

Whistle Notch

Coolant Grooves

Straight Flat

Experiencing Tool Pull-Out?...we have two helpful options: Haimer Safe-LockÂŽ

ToughGRIP Shank Can be applied to any standard or special tooling

Helical Solutions was the first Haimer Safe-Lock Licensee and we have been successfully manufacturing this shank configuration since June 2008.

Helps to reduce tool pull out Maintains shank concentricity and H6 shrink-fit tolerance 10-12 Ra surface roughness

Can be applied to our standard products or included into the design of any special tooling request.

Before

Safe-Lock can accomodate tools from 1/2â&#x20AC;? to 2â&#x20AC;? dia.

After

A great solution for tool pull-out on large diameter end mills in shrink fit holders. (p) 866-543-5422

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Our Part Numbers Explained

EDP Number The most accurate way to order our product is by the 5-digit EDP number found within all of our product charts. The EDP will ensure you receive the correct coating and tool conďŹ guration you are expecting. The following is a sample chart from our catalog. The EDP numbers (circled below in red) are listed under the Square End, Corner Radius and Ball Nose columns.

(d1) Cutting Dia.

1/2

5/8

3/4

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Square End

.015

.030

.060

Corner Radius .090 .120

1/2

5/8

2-1/2

3

48336

48341

48346

48351

1/2

1

3

3

48366

48371

48376

1/2

1-1/4

3

3

48396

48401

1/2

1-5/8

4

3

48426

48431

1/2

2

4

3

48456

48461

48466

48471

5/8

3/4

3

3

48486

â&#x20AC;&#x201C;

48491

5/8

1-5/8

4

3

48536

â&#x20AC;&#x201C;

3/4

1 3 3 Examples:

48586

â&#x20AC;&#x201C;

3/4 3/4 1

1

1 1

Ball Nose

Tool Description

49256

H40ALV-S-30500

49271

H40ALV-SR-30500

â&#x20AC;&#x201C;

49286

H40ALV-R-30500

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49301

H40ALV-M-30500

*48481

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49316

H40ALV-L-30500

48501

48506

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49331

H40ALV-S-30625

48546

48551

48556

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49361

H40ALV-R-30625

48596

48601

48606

*48611

*48616

49391

H40ALV-S-30750

1-5/8 4 3 â&#x20AC;&#x201C; 48621 48626 48631 48636 48641 *48646 Square End $IAMETERs$EGREE(ELIXs &LUTEs2EGULAR,ENGTH 2-1/4 5 3 â&#x20AC;&#x201C; 48656 48661 48666 48671 48676 *48681 with End 1-1/4Square 4 3 â&#x20AC;&#x201C; 48691 48696 48701 48706 48711 48716 EDP# 48396 (H40ALV-R-30500)

*48651

49406

H40ALV-R-30750

*48686

49421

H40ALV-M-30750

*48721

49436

H40ALV-S-31000

48751

*48756

49451

H40ALV-R-31000

48766 48771 48776 48781 48786 Corner Radius 48761 $IAMETERs$EGREE(ELIXs &LUTEs2EGULAR,ENGTH WITH#ORNER2ADIUS EDP# 48406 (H40ALV-R-30500-R.030)

*48791

49466

H40ALV-M-31000

2

5

3

3-1/4

6

3

48726

â&#x20AC;&#x201C;

.125

.190

.250

48356

*48361

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

48381

48386

*48391

48406

48411

48416

*48421

â&#x20AC;&#x201C;

48436

48441

48446

*48451

48476

48496

48541 48591

48731

48736

48741

48746

â&#x20AC;&#x201C;

Ball Nose $IAMETERs$EGREE(ELIXs &LUTEs2EGULAR,ENGTH with Ball Nose EDP# 49286 (H40ALV-R-30500-BN)

12


Our Part Numbers Explained

Tool Description This descriptive part number helps to easily identify the toolâ&#x20AC;&#x2122;s main characteristics, however, this part number is for informational purposes only and not for ordering tools. Not all of these sections (shown in green below) apply to each and every tool. Miscellaneous section â&#x20AC;&#x201C; although this characteristic is not noted throughout the catalog product sections, tool shanks and packaging will reďŹ&#x201A;ect either of the following;

s2888nFORACORNERRADIUS2EmECTINGEXACTCORNERRADIUSSIZE

s".nFOR"ALL.OSE4OOLING

}

Not applicable to square corner tools.

- 3 0500 -

S Length of Cut

S - Stub SR - Stub Regular R - Regular M - Medium ML - Medium Long L - Long LX - Long/Extra Long X - Extra Long

Reduced Neck

Material Type

AL â&#x20AC;&#x201C; Aluminum ALV â&#x20AC;&#x201C; Aluminum Variable Pitch CM â&#x20AC;&#x201C; Chamfer Mill EF â&#x20AC;&#x201C; Exotic Finisher EV â&#x20AC;&#x201C; Exotic Variable Pitch SF â&#x20AC;&#x201C; Steel Finisher ST â&#x20AC;&#x201C; Steel SV â&#x20AC;&#x201C; Steel Variable Pitch SVR â&#x20AC;&#x201C; Steel Variable Rougher XF â&#x20AC;&#x201C; Multi Flute Finisher XVR â&#x20AC;&#x201C; Mult Flute Variable Pitch Rougher

R.010 Misc.

Cutting Diameter (.000)

- C - RN -

Number of Flutes

AL

Chip Breaker

Helix Angle

Helical

H 35 -

R. 010 - .010 Corner Radius R. 015 - .015 Corner Radius R. 020 - .020 Corner Radius R. 030 - .030 Corner Radius R. 060 - .060 Corner Radius R. 120 - .120 Corner Radius R. 125 - .125 Corner Radius R. 190 - .190 Corner Radius R. 250 - .250 Corner Radius BN - Ball Nose

Examples:

al For addition

5422 1-866-54a3ll-us! help c

l.com

www.1helica

Square End v$IAMETERs$EGREE(ELIXs &LUTEs2EGULAR,ENGTH with Square End H40ALV-R-30500 (EDP# 48396) Corner Radius v$IAMETERs$EGREE(ELIXs &LUTEs2EGULAR,ENGTH WITH#ORNER2ADIUS H40ALV-R-30500-R.030 (EDP# 48406) Ball Nose v$IAMETERs$EGREE(ELIXs &LUTEs2EGULAR,ENGTH with Ball Nose H40ALV-R-30500-BN (EDP# 49286)

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Making the right Helix choice for Aluminum! Within our entire aluminum product line we offer three helix configurations that can handle any aluminum application. Below is a guideline that can be used to help direct you to the correct helix angle for your particular job.

35º Helix (Noted throughout our catalog as H35AL) This slower helix design will ensure: - The highest overall tool strength within our Aluminum tool offering - Elevated feed rates due to increased tool strength - Decreased axial forces & cutting aggressiveness - Less of a chance for tool pull-out - Much higher corner strength - An ideal tool for demanding roughing applications

40º Helix (Noted throughout the catalog as H40ALV) This medium helix design will ensure: - Moderate tool strength - Elevated speeds & feed rates utilizing its variable pitch design - Moderate shear angle & cutting aggressiveness - Excellent for both roughing & finishing assignments - More chip clearance & chip management control - A good combination of both optimum roughing & finishing characteristics

45º Helix (Noted throughout the catalog as HAL) This higher helix design will ensure: - Superior surface finish results - A high shear angle & overall cutting aggressiveness - Lower tool strength, subject to torsional deflection as load is applied - Good adaptation to high speed machining w/low RDOC’s and elevated feed rates - Heightened probability of tool pull-out (depending on holder type being used) - An ideal tool for the most demanding finishing applications


Aluminum Roughers


ROUGHERS

HAL-C-3 l2 l1 d2

Chip breakers providing better chip control

d1

Less torque & horsepower required by this unique tool design Offset chip breaker design leaves 125 Ra finish or better Also available with Zplus coating for maximum performance (pg. 18-19)

HAL-C-3 (Uncoated) (d1) Cutter Dia.

1/4

5/16

3/8

1/2

5/8

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

ALUM ≥ 10% Si

No. of Flutes

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Corner Radius .020

Tool Description

.030

1/4

3/8

2

3

29120

HAL-C-S-30250-R.020

1/4

1/2

2-1/2

3

29135

HAL-C-SR-30250-R.020

1/4

3/4

2-1/2

3

29150

HAL-C-R-30250-R.020

1/4

1

3

3

29165

HAL-C-M-30250-R.020

1/4

1-1/4

3

3

29180

HAL-C-L-30250-R.020

1/4

1-3/4

4

3

29195

HAL-C-X-30250-R.020

5/16

7/16

2

3

29210

HAL-C-S-30312-R.020

5/16

13/16

2-1/2

3

29225

HAL-C-R-30312-R.020

5/16

1

3

3

29240

HAL-C-M-30312-R.020

29255

HAL-C-L-30312-R.020

29270

HAL-C-X-30312-R.020

5/16

1-1/4

3

3

5/16

2-1/8

4

3

3/8

1/2

2

3

29285

HAL-C-S-30375-R.020

3/8

1

3

3

29300

HAL-C-R-30375-R.020

3/8

1-1/4

3-1/2

3

29315

HAL-C-M-30375-R.020

3/8

1-1/2

4

3

29330

HAL-C-L-30375-R.020

3/8

2

4

3

29345

HAL-C-LX-30375-R.020

3/8

2-1/2

5

3

29360

HAL-C-X-30375-R.020

1/2

5/8

2-1/2

3

29375

HAL-C-S-30500-R.030 HAL-C-SR-30500-R.030

1/2

1

3

3

29390

1/2

1-1/4

3

3

29405

HAL-C-R-30500-R.030

1/2

1-5/8

4

3

29420

HAL-C-M-30500-R.030

1/2

2

4

3

29435

HAL-C-L-30500-R.030

1/2

2-1/2

5

3

29450

HAL-C-LX-30500-R.030

1/2

3-1/8

6

3

29465

HAL-C-X-30500-R.030

5/8

3/4

3

3

29480

HAL-C-S-30625-R.030

5/8

1-5/8

3-1/2

3

29495

HAL-C-R-30625-R.030

5/8

2-1/8

4

3

29510

HAL-C-M-30625-R.030

5/8

2-1/2

5

3

29525

HAL-C-L-30625-R.030

5/8

3-1/4

6

3

29540

HAL-C-LX-30625-R.030

5/8

3-3/4

6

3

29555

HAL-C-X-30625-R.030

Speed & Feed on page 22.

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3

Continued on next page

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000

16


ROUGHERS

HAL-C-3

l2 l1 d2

d1

Continued from previous page

HAL-C-3 (Uncoated) (d1) Cutter Dia.

ALUM <10% Si

(d2) Shank Dia.

3/4

1

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Corner Radius

(l1) LOC

(l2) OAL

No. of Flutes

3/4

1

4

3

29570

HAL-C-S-30750-R.030

3/4

1-5/8

4

3

29585

HAL-C-R-30750-R.030

.020

Tool Description

.030

3/4

2-1/4

5

3

29600

HAL-C-M-30750-R.030

3/4

3-1/4

6

3

29615

HAL-C-L-30750-R.030

3/4

4

6-1/2

3

29630

HAL-C-X-30750-R.030

1

1-1/4

4

3

29645

HAL-C-S-31000-R.030

1

2

5

3

29660

HAL-C-R-31000-R.030

1

2-5/8

6

3

29675

HAL-C-M-31000-R.030

1

3-1/4

6

3

29690

HAL-C-L-31000-R.030

1

4-1/8

7

3

29705

HAL-C-X-31000-R.030

Speed & Feed on page 22.

al For addition

5422 1-866-54a3ll-us! c help

m

l.co www.1helica

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

17


ROUGHERS

HAL-C-3 Z plus plus l2 l1 d2

HAL-C-3 (Zplus Coated) (d1) Cutter Dia.

1/4

5/16

3/8

1/2

5/8

d1

ALUM <10% Si

(d2) Shank Dia.

(l1) LOC

1/4 1/4

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Corner Radius

(l2) OAL

No. of Flutes

.020

3/8

2

3

29122

HAL-C-S-30250-R.020

1/2

2-1/2

3

29137

HAL-C-SR-30250-R.020

1/4

3/4

2-1/2

3

29152

HAL-C-R-30250-R.020

1/4

1

3

3

29167

HAL-C-M-30250-R.020

1/4

1-1/4

3

3

29182

HAL-C-L-30250-R.020

1/4

1-3/4

4

3

29197

HAL-C-X-30250-R.020

5/16

7/16

2

3

29212

HAL-C-S-30312-R.020

5/16

13/16

2-1/2

3

29227

HAL-C-R-30312-R.020

5/16

1

3

3

29242

HAL-C-M-30312-R.020

5/16

1-1/4

3

3

29257

HAL-C-L-30312-R.020

5/16

2-1/8

4

3

29272

HAL-C-X-30312-R.020

3/8

1/2

2

3

29287

HAL-C-S-30375-R.020

3/8

1

3

3

29302

HAL-C-R-30375-R.020

3/8

1-1/4

3-1/2

3

29317

HAL-C-M-30375-R.020

3/8

1-1/2

4

3

29332

HAL-C-L-30375-R.020

3/8

2

4

3

29347

HAL-C-LX-30375-R.020

29362

Tool Description

.030

3/8

2-1/2

5

3

1/2

5/8

2-1/2

3

29377

HAL-C-S-30500-R.030

HAL-C-X-30375-R.020

1/2

1

3

3

29392

HAL-C-SR-30500-R.030

1/2

1-1/4

3

3

29407

HAL-C-R-30500-R.030

1/2

1-5/8

4

3

29422

HAL-C-M-30500-R.030

1/2

2

4

3

29437

HAL-C-L-30500-R.030

1/2

2-1/2

5

3

29452

HAL-C-LX-30500-R.030

1/2

3-1/8

6

3

29467

HAL-C-X-30500-R.030

5/8

3/4

3

3

29482

HAL-C-S-30625-R.030

5/8

1-5/8

3-1/2

3

29497

HAL-C-R-30625-R.030

5/8

2-1/8

4

3

29512

HAL-C-M-30625-R.030

5/8

2-1/2

5

3

29527

HAL-C-L-30625-R.030

5/8

3-1/4

6

3

29542

HAL-C-LX-30625-R.030

5/8

3-3/4

6

3

29557

HAL-C-X-30625-R.030

Speed & Feed on page 22.

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3

Continued on next page

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000

18


HAL-C-3 ROUGHERS

Z plus plus l2 l1 d2

d1

Continued from previous page

HAL-C-3 (Zplus Coated) (d1) Cutter Dia.

(d2) Shank Dia.

3/4

1

ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Corner Radius

(l1) LOC

(l2) OAL

No. of Flutes

3/4

1

4

3

29572

HAL-C-S-30750-R.030

3/4

1-5/8

4

3

29587

HAL-C-R-30750-R.030

3/4

2-1/4

5

3

29602

HAL-C-M-30750-R.030

3/4

3-1/4

6

3

29617

HAL-C-L-30750-R.030

3/4

4

6-1/2

3

29632

HAL-C-X-30750-R.030

1

1-1/4

4

3

29647

HAL-C-S-31000-R.030

1

2

5

3

29662

HAL-C-R-31000-R.030

1

2-5/8

6

3

29677

HAL-C-M-31000-R.030

1

3-1/4

6

3

29692

HAL-C-L-31000-R.030

1

4-1/8

7

3

29707

HAL-C-X-31000-R.030

.020

Tool Description

.030

Speed & Feed on page 22.

al For addition

5422 3 4 5 6 6 8 1 all us! help c

l.com

www.1helica

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

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(f) 866-350-5968

19


ROUGHERS

HAL-C-RN-3

Chip breakers provide better chip control Less torque & horsepower required by this unique tool design Offset chip breaker design leaves a 125Ra finish Also available with ZrN coating for maximum performance (pg.21) Reduced neck provides a much stronger option for long reach/ deep pocketing applications

HAL-C-RN-3 (Uncoated) (d1) Cutting Dia. 1/4

5/16

3/8

1/2

5/8

3/4

1

l2

l1 d1

d2

ALUM <10% Si

(l3) LBS

l3

ALUM ≥ 10% Si

CARBON/GRAPHITE

Corner Radius .020 .030

PLASTICS/PHENOLIC

(d2) Shank Dia.

(l1) LOC

(l2) OAL

1/4

3/8

4

3/4

.237

3

28105

HAL-C-RN-S-30250-R.020

1/4

3/8

4

1-1/8

.237

3

28120

HAL-C-RN-R-30250-R.020

1/4

3/8

4

2-1/8

.237

3

28135

HAL-C-RN-M-30250-R.020

5/16

7/16

4

1-1/8

.296

3

28165

HAL-C-RN-R-30312-R.020

5/16

7/16

4

2-1/8

.296

3

28180

HAL-C-RN-M-30312-R.020

5/16

7/16

6

3-1/8

.296

3

28190

HAL-C-RN-L-30312-R.020

5/16

7/16

6

4

.296

3

28200

HAL-C-RN-X-30312-R.020

3/8

1/2

4

1-1/8

.356

3

28210

HAL-C-RN-R-30375-R.020

3/8

1/2

4

2-1/8

.356

3

28225

HAL-C-RN-M-30375-R.020

Neck Dia.

No. of Flutes

COPPER/BRASS

Tool Description

3/8

1/2

6

3-1/8

.356

3

28235

HAL-C-RN-L-30375-R.020

3/8

1/2

6

4

.356

3

28245

HAL-C-RN-X-30375-R.020

1/2

5/8

4

1-3/8

.475

3

28285

HAL-C-RN-R-30500-R.030 HAL-C-RN-M-30500-R.030

1/2

5/8

4

2-1/4

.475

3

28300

1/2

5/8

6

3-3/8

.475

3

28315

HAL-C-RN-L-30500-R.030

1/2

5/8

6

4-1/4

.475

3

28325

HAL-C-RN-X-30500-R.030

5/8

3/4

4

1-5/8

.593

3

28345

HAL-C-RN-R-30625-R.030

5/8

3/4

6

2-3/8

.593

3

28360

HAL-C-RN-M-30625-R.030

5/8

3/4

6

3-3/8

.593

3

28375

HAL-C-RN-L-30625-R.030

5/8

3/4

6

4-3/8

.593

3

28385

HAL-C-RN-X-30625-R.030

3/4

1

4

2

.712

3

28405

HAL-C-RN-R-30750-R.030

3/4

1

6

2-1/2

.712

3

28420

HAL-C-RN-M-30750-R.030

3/4

1

6

3-3/8

.712

3

28435

HAL-C-RN-L-30750-R.030

3/4

1

6

4-3/8

.712

3

28445

HAL-C-RN-X-30750-R.030

1

1-1/4

5

2-5/8

.950

3

28465

HAL-C-RN-R-31000-R.030

1

1-1/4

6

3-3/8

.950

3

28480

HAL-C-RN-M-31000-R.030

1

1-1/4

7

4-3/8

.950

3

28495

HAL-C-RN-L-31000-R.030

Speed & Feed on page 22.

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

20


HAL-C-RN-3 ROUGHERS

Z plus plus l2

l3

l1 d1

d2

HAL-C-RN-3 (Zplus Coated) (d1) Cutting Dia. 1/4

5/16

3/8

1/2

5/8

3/4

1

ALUM <10% Si

(l3) LBS

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

Corner Radius .020 .030

(d2) Shank Dia.

(l1) LOC

(l2) OAL

1/4

3/8

4

3/4

.237

3

28107

HAL-C-RN-S-30250-R.020

1/4

3/8

4

1-1/8

.237

3

28122

HAL-C-RN-R-30250-R.020

1/4

3/8

4

2-1/8

.237

3

28137

HAL-C-RN-M-30250-R.020

5/16

7/16

4

1-1/8

.296

3

28167

HAL-C-RN-R-30312-R.020

5/16

7/16

4

2-1/8

.296

3

28182

HAL-C-RN-M-30312-R.020

5/16

7/16

6

3-1/8

.296

3

28192

HAL-C-RN-L-30312-R.020

5/16

7/16

6

4

.296

3

28202

HAL-C-RN-X-30312-R.020

3/8

1/2

4

1-1/8

.356

3

28212

HAL-C-RN-R-30375-R.020

3/8

1/2

4

2-1/8

.356

3

28227

HAL-C-RN-M-30375-R.020

3/8

1/2

6

3-1/8

.356

3

28237

HAL-C-RN-L-30375-R.020

3/8

1/2

6

4

.356

3

28247

HAL-C-RN-X-30375-R.020

1/2

5/8

4

1-3/8

.475

3

Neck Dia.

No. of Flutes

PLASTICS/PHENOLIC

Tool Description

28287

HAL-C-RN-R-30500-R.030 HAL-C-RN-M-30500-R.030

1/2

5/8

4

2-1/4

.475

3

28302

1/2

5/8

6

3-3/8

.475

3

28317

HAL-C-RN-L-30500-R.030

1/2

5/8

6

4-1/4

.475

3

28327

HAL-C-RN-X-30500-R.030

5/8

3/4

4

1-5/8

.593

3

28347

HAL-C-RN-R-30625-R.030

5/8

3/4

6

2-3/8

.593

3

28362

HAL-C-RN-M-30625-R.030

5/8

3/4

6

3-3/8

.593

3

28377

HAL-C-RN-L-30625-R.030

5/8

3/4

6

4-3/8

.593

3

28387

HAL-C-RN-X-30625-R.030

3/4

1

4

2

.712

3

28407

HAL-C-RN-R-30750-R.030

3/4

1

6

2-1/2

.712

3

28422

HAL-C-RN-M-30750-R.030

3/4

1

6

3-3/8

.712

3

28437

HAL-C-RN-L-30750-R.030

3/4

1

6

4-3/8

.712

3

28447

HAL-C-RN-X-30750-R.030

1

1-1/4

5

2-5/8

.950

3

28467

HAL-C-RN-R-31000-R.030

1

1-1/4

6

3-3/8

.950

3

28482

HAL-C-RN-M-31000-R.030

1

1-1/4

7

4-3/8

.950

3

28497

HAL-C-RN-L-31000-R.030

Speed & Feed on page 22.

APPROPRIATE MACHINING OPERATIONS FOR HAL-C-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

(p) 866-543-5422

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www.1helical.com

|

(f) 866-350-5968

21


HAL-C-3, HAL-C-RN-3

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE SFM†

Material Guide

Cast

Wrought

low

2024 2219 5052 7050

-

high

1600 - 2400

6061 7075 A242 A356 A320 A535

A319 A390 A520 A713

720 - 1080

Feed per Tooth (FPT)

Milling Operation

ROUGHERS MICRO

Speed & Feed

1/8 low

1/4

high

-

low

-

high

3/8 low

-

1/2

high

S*

.0009 - .0012

.0018 - .0024

.0026 - .0036

low

-

high

.0035 - .0047

5/8 low

-

high

.0044 - .0059

3/4 low

-

1"

high

low

HR

.0012 - .0016

.0023 - .0032

.0035 - .0047

.0047 - .0063

.0058 - .0079

.0070 - .0095

.0094 - .0127

LR

.0015 - .0020

.0029 - .0040

.0044 - .0059

.0058 - .0079

.0073 - .0099

.0088 - .0119

.0117 - .0158

S*

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

.0057 - .0078

HR

.0010 - .0013

.0019 - .0026

.0029 - .0039

.0038 - .0052

.0048 - .0065

.0057 - .0078

.0077 - .0104

LR

.0011 - .0014

.0021 - .0029

.0032 - .0043

.0043 - .0058

.0053 - .0072

.0064 - .0086

.0085 - .0115

Depth of Cut Guide: REGULAR STYLE

Length of Cut (loc)

Slotting (S) ≤ Regular LOC

ADOC = up to 1 x dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

Heavy Roughing (HR)

Light Roughing (LR)

ADOC = up to 1.5 x dia.

ADOC = LOC

RDOC = 30% to 50% of dia.

RDOC = 15% to 25% of dia.

ADOC = up to 1x dia.

ADOC = up to 2 dia.

RDOC = 20% to 30% of dia.

RDOC = 10% to 15% of dia.

Depth of Cut Guide: REDUCED NECK STYLE

Length below Shank (LBS)

Slotting (S) ≤ Regular LBS

Axial Depth = up to 1x dia.

> Regular LBS

Axial Depth = up to 30% of dia.

Heavy Roughing (HR)

Light Roughing (LR)

ADOC = LOC

ADOC = LOC

RDOC = 30% to 50% of dia.

RDOC = 15% to 20% of dia.

ADOC = up to 40% of dia.

ADOC = up to 75% dia.

RDOC = 15% to 25% of dia.

RDOC = 10% to 15% of dia.

LBS

LOC

LOC ADOC

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance. 22

high

.0070 - .0095

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM. * When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM. ** Feed rates reflect conventional part finishing parameters - adjustments may be required.

Regular Style

-

.0053 - .0071


2-Flute Aluminum Tooling


2-FLUTE

H35AL-2 l2 l1 d2

Multiple corner radii choices per diameter Cylindrically ground for optimum performance “Balanced by design” for high speed machining Available with Zplus coating for max performance (listed below)

H35AL-2 (Uncoated) (d1) Cutting Dia. 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

No. of Flutes

d1

ALUM ≥ 10% Si

COPPER/BRASS

Corner Radius .015 .030

.010

CARBON/GRAPHITE

.060

PLASTICS/PHENOLIC

Tool Description

1/8

3/8

1-1/2

2

39035

39045

H35AL-SR-20125

1/8

1/2

2-1/2

2

39055

39065

H35AL-R-20125

3/16

5/16

2

2

39075

39085

H35AL-S-20187

3/16

9/16

2-1/2

2

39095

39105

H35AL-R-20187

1/4

1/2

2-1/2

2

39145

39155

H35AL-SR-20250

1/4

3/4

2-1/2

2

39175

39185

H35AL-R-20250

5/16

7/16

2

2

39205

39215

H35AL-S-20312

5/16

13/16

2-1/2

2

39245

H35AL-R-20312

3/8

1

3

2

3/8

1-1/4

3

2

1/2

1

3

2

1/2

1-1/4

3-1/2

2

39485

39495

H35AL-R-20500

5/8

1-5/8

4

2

39595

H35AL-R-20625

3/4

1-5/8

4

2

1

2

5

2

39235

39315

H35AL-R-20375

39345

39355

H35AL-M-20375

39435

39445

H35AL-SR-20500

39305

39585

39675 39755

39685

H35AL-R-20750

39765

H35AL-R-21000

Speed & Feed on page 29.

Z plus

plus

H35AL-2 (Zplus Coated) (d1) Cutting Dia. 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

No. of Flutes

ALUM ≥ 10% Si

.010

COPPER/BRASS

Corner Radius .015 .030

CARBON/GRAPHITE

.060

PLASTICS/PHENOLIC

Tool Description

1/8

3/8

1-1/2

2

39036

39046

H35AL-SR-20125

1/8

1/2

2-1/2

2

39056

39066

H35AL-R-20125

3/16

5/16

2

2

39076

39086

H35AL-S-20187

3/16

9/16

2-1/2

2

39096

39106

H35AL-R-20187

1/4

1/2

2-1/2

2

39146

39156

H35AL-SR-20250

1/4

3/4

2-1/2

2

39176

39186

H35AL-R-20250

5/16

7/16

2

2

39206

39216

H35AL-S-20312

5/16

13/16

2-1/2

2

39236

39246

H35AL-R-20312

3/8

1

3

2

39306

39316

H35AL-R-20375

3/8

1-1/4

3

2

39346

39356

H35AL-M-20375 H35AL-SR-20500

1/2

1

3

2

39436

39446

1/2

1-1/4

3-1/2

2

39486

39496

H35AL-R-20500

5/8

1-5/8

4

2

39586

39596

H35AL-R-20625

3/4

1-5/8

4

2

39676

39686

H35AL-R-20750

1

2

5

2

39756

39766

H35AL-R-21000

Speed & Feed on page 29. APPROPRIATE MACHINING OPERATIONS FOR H35AL-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000

24


Multiple corner radii choices per diameter Cylindrically ground for optimum performance “Balanced by design” for high speed machining Also available with Zplus coating for maximum performance (pg. 27-28) Reduced neck provides a much stronger option for long reach/deep pocketing applications

H35AL-RN-2 (Uncoated) (d1) Cutting Dia.

1/8

3/16

1/4

5/16

3/8

(d2) Shank Dia.

(l1) LOC

l2

(l3) LBS

l3

l1

d2

ALUM <10% Si

(l2) OAL

2-FLUTE

H35AL-RN-2

Neck Dia.

d1

ALUM ≥ 10% Si

No. of Flutes

Sq. End

COPPER/BRASS

CARBON/GRAPHITE

Corner Radius .015 .030

.010

PLASTICS/PHENOLIC

Tool Description

.060

1/8

5/32

2

3/8

.118

2

40015

40030

H35AL-RN-S-20125

1/8

5/32

2-1/2

1/2

.118

2

40045

40060

H35AL-RN-R-20125

1/8

5/32

3

1/2

.118

2

20015 20030

1/8

5/32

3

3/4

.118

2

3/16

7/32

2-1/2

1/2

.178

2

3/16

7/32

3

1/2

.178

2

3/16

7/32

2-1/2

3/4

.178

2

3/16

7/32

3

3/4

.178

2

1/4

3/8

2-1/2

3/4

.237

2

H35AL-RN-R-20125 H35AL-RN-M-20125 40075

H35AL-RN-R-20187

40090

H35AL-RN-R-20187

20060 40105

H35AL-RN-M-20187

40120

H35AL-RN-M-20187

20075 40135

40150

H35AL-RN-S-20250

40165

40180

H35AL-RN-R-20250

1/4

3/8

4

3/4

.237

2

1/4

3/8

3

1-1/8

.237

2

H35AL-RN-S-20250

1/4

3/8

4

1-1/8

.237

2

1/4

3/8

4

2-1/8

.237

2

5/16

7/16

3

3/4

.296

2

40225

40240

H35AL-RN-S-20312

5/16

7/16

3

1-1/8

.296

2

40255

40270

H35AL-RN-R-20312

5/16

7/16

4

1-1/8

.296

2

20105

20120

H35AL-RN-R-20250

20135

H35AL-RN-M-20250

20165

H35AL-RN-R-20312 H35AL-RN-M-20312

5/16

7/16

4

2-1/8

.296

2

20180

5/16

7/16

6

3-1/8

.296

2

20190

H35AL-RN-L-20312

5/16

7/16

6

4

.296

2

20200

H35AL-RN-X-20312

3/8

1/2

3

3/4

.356

2

40285

40300

H35AL-RN-S-20375

3/8

1/2

3

1-1/8

.356

2

40315

40330

H35AL-RN-R-20375

3/8

1/2

4

1-1/8

.356

2

H35AL-RN-R-20375

20210

3/8

1/2

4

2-1/8

.356

2

20225

3/8

1/2

6

3-1/8

.356

2

20235

H35AL-RN-L-20375

3/8

1/2

6

4

.356

2

20245

H35AL-RN-X-20375

40345

H35AL-RN-M-20375

40360

Speed & Feed on page 29.

Continued on next page

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APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

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25


2-FLUTE

H35AL-RN-2

l2

l3

l1

d2

d1

Continued from previous page

H35AL-RN-2 (Uncoated) (d1) Cutting Dia.

1/2

5/8

3/4

1

(d2) Shank Dia.

(l1) LOC

ALUM <10% Si

(l2) OAL

ALUM ≥ 10% Si

(l3) LBS

Neck Dia.

No. of Flutes

Sq. End

.010

COPPER/BRASS

CARBON/GRAPHITE

Corner Radius .015 .030

.060

PLASTICS/PHENOLIC

Tool Description

1/2

5/8

3

1

.475

2

40435

40450

H35AL-RN-S-20500

1/2

5/8

3

1-3/8

.475

2

40465

40480

H35AL-RN-R-20500

1/2

5/8

4

1-3/8

.475

2

H35AL-RN-R-20500

20285

1/2

5/8

4

2-1/4

.475

2

20300

40495

40510

1/2

5/8

6

3-3/8

.475

2

20315

40525

40540

H35AL-RN-M-20500

1/2

5/8

6

4-1/4

.475

2

20325

5/8

3/4

4

1-1/4

.593

2

40585

40600

H35AL-RN-S-20625

5/8

3/4

4

1-5/8

.593

2

20345

40615

40630

H35AL-RN-R-20625

5/8

3/4

6

2-3/8

.593

2

20360

40645

40660

H35AL-RN-M-20625

5/8

3/4

6

3-3/8

.593

2

20375

H35AL-RN-L-20625

5/8

3/4

6

4-3/8

.593

2

20385

H35AL-RN-X-20625

3/4

1

4

1-1/2

.712

2

3/4

1

4

2

.712

2

20405

40765

3/4

1

6

2-1/2

.712

2

20420

40795

3/4

1

6

3-3/8

.712

2

20435

40825

40840

3/4

1

6

4-3/8

.712

2

1

1-1/4

4

2

.950

2

40885

40900

H35AL-RN-S-21000

1

1-1/4

5

2-5/8

.950

2

20465

40915

40930

H35AL-RN-R-21000

1

1-1/4

6

3-3/8

.950

2

20480

40945

40960

H35AL-RN-M-21000

1

1-1/4

7

4-3/8

.950

2

20495

40975

40990

H35AL-RN-L-21000

H35AL-RN-L-20500 H35AL-RN-X-20500

40735

40750

H35AL-RN-S-20750

40780

H35AL-RN-R-20750

40810

H35AL-RN-M-20750 H35AL-RN-L-20750 H35AL-RN-X-20750

20445

Speed & Feed on page 29.

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APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

26


H35AL-RN-2 2-FLUTE

Z plus plus l2

l3

l1

d2

d1

H35AL-RN-2 (Zplus Coated) (d1) Cutting Dia.

1/8

3/16

1/4

5/16

3/8

(d2) Shank Dia.

(l1) LOC

1/8 1/8

ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

Corner Radius

PLASTICS/PHENOLIC

(l2) OAL

(l3) LBS

Neck Dia.

No. of Flutes

5/32

2

3/8

.118

2

5/32

2-1/2

1/2

.118

2

1/8

5/32

3

1/2

.118

2

20017

H35AL-RN-R-20125

1/8

5/32

3

3/4

.118

2

20032

H35AL-RN-M-20125

3/16

7/32

2-1/2

1/2

.178

2

3/16

7/32

3

1/2

.178

2

3/16

7/32

2-1/2

3/4

.178

2

3/16

7/32

3

3/4

.178

2

1/4

3/8

2-1/2

3/4

.237

2

1/4

3/8

4

3/4

.237

2

1/4

3/8

3

1-1/8

.237

2

1/4

3/8

4

1-1/8

.237

2

20122

H35AL-RN-R-20250

1/4

3/8

4

2-1/8

.237

2

20137

H35AL-RN-M-20250

5/16

7/16

3

3/4

.296

2

5/16

7/16

3

1-1/8

.296

2

5/16

7/16

4

1-1/8

.296

2

20167

H35AL-RN-R-20312

5/16

7/16

4

2-1/8

.296

2

20182

H35AL-RN-M-20312

5/16

7/16

6

3-1/8

.296

2

20192

H35AL-RN-L-20312

5/16

7/16

6

4

.296

2

20202

H35AL-RN-X-20312

3/8

1/2

3

3/4

.356

2

3/8

1/2

3

1-1/8

.356

2

3/8

1/2

4

1-1/8

.356

2

20212

3/8

1/2

4

2-1/8

.356

2

20227

3/8

1/2

6

3-1/8

.356

2

20237

H35AL-RN-L-20375

3/8

1/2

6

4

.356

2

20247

H35AL-RN-X-20375

Sq. End

.010

.015

40016 40046

.030

Tool Description

.060

40031

H35AL-RN-S-20125

40061

H35AL-RN-R-20125

40076

40091

H35AL-RN-R-20187

40106

40121

H35AL-RN-M-20187

H35AL-RN-R-20187

20062

H35AL-RN-M-20187

20077 40136

40151

H35AL-RN-S-20250

40166

40181

H35AL-RN-R-20250

H35AL-RN-S-20250

20107

40226

40241

H35AL-RN-S-20312

40256

40271

H35AL-RN-R-20312

40286

40301

H35AL-RN-S-20375

40316

40331

H35AL-RN-R-20375

40346

40361

H35AL-RN-M-20375

H35AL-RN-R-20375

Speed & Feed on page 29. Continued on next page

APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

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27


2-FLUTE

H35AL-RN-2 Z plus plus l2

l3

l1

d2

d1

Continued from previous page

H35AL-RN-2 (Zplus Coated) (d1) Cutting Dia.

1/2

5/8

3/4

1

ALUM <10% Si

(d2) Shank Dia.

(l1) LOC

(l2) OAL

1/2

5/8

1/2

5/8

1/2

ALUM ≥ 10% Si

(l3) LBS

Neck Dia.

No. of Flutes

3

1

.475

2

3

1-3/8

.475

2

5/8

4

1-3/8

.475

2

20287

1/2

5/8

4

2-1/4

.475

2

1/2

5/8

6

3-3/8

.475

Sq. End

COPPER/BRASS

CARBON/GRAPHITE

Corner Radius .010

.060

PLASTICS/PHENOLIC

Tool Description

.015

.030

40436

40451

H35AL-RN-S-20500

40466

40481

H35AL-RN-R-20500

20302

40496

40511

H35AL-RN-M-20500

2

20317

40526

40541

H35AL-RN-L-20500

20327 40586

40601

H35AL-RN-S-20625

H35AL-RN-R-20500

1/2

5/8

6

4-1/4

.475

2

5/8

3/4

4

1-1/4

.593

2

H35AL-RN-X-20500

5/8

3/4

4

1-5/8

.593

2

20347

40616

40631

H35AL-RN-R-20625

5/8

3/4

6

2-3/8

.593

2

20362

40646

40661

H35AL-RN-M-20625

5/8

3/4

6

3-3/8

.593

2

20377

H35AL-RN-L-20625

5/8

3/4

6

4-3/8

.593

2

20387

H35AL-RN-X-20625

3/4

1

4

1-1/2

.712

2

40736

40751

H35AL-RN-S-20750

3/4

1

4

2

.712

2

20407

40766

40781

H35AL-RN-R-20750

3/4

1

6

2-1/2

.712

2

20422

40796

40811

H35AL-RN-M-20750

3/4

1

6

3-3/8

.712

2

20437

40826

40841

3/4

1

6

4-3/8

.712

2

20447

1

1-1/4

4

2

.950

2

1

1-1/4

5

2-5/8

.950

2

1

1-1/4

6

3-3/8

.950

2

1

1-1/4

7

4-3/8

.950

2

H35AL-RN-L-20750 H35AL-RN-X-20750 H35AL-RN-S-21000

40886

40901

20467

40916

40931

H35AL-RN-R-21000

20482

40946

40961

H35AL-RN-M-21000

20497

40976

40991

H35AL-RN-L-21000

Speed & Feed on page 29.

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APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

28


H35AL-2, H35AL-RN-2 2-FLUTE

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

Cast

Wrought

low

2024 2219 5052 7050 6061 7075 A242 A356 A320 A535

A319 A390 A520 A713

-

Feed per Tooth (FPT)

Milling Operation

SFM†

Material Guide

high

1600 - 2400

720 - 1080

1/8 low

1/4

high

-

low

-

3/8

high

S*

.0009 - .0012

.0018 - .0024

HR

.0012 - .0016

.0023 - .0032

LR F **

.0015 - .0020 .0009 - .0012

.0029 - .0040 .0018 - .0024

low

-

1/2

high

.0026 - .0036

low

-

high

5/8 low

-

high

3/4 low

-

1"

high

low

-

high

.0035 - .0047

.0044 - .0059

.0053 - .0071

.0070 - .0095

.0035 - .0047

.0047 - .0063

.0058 - .0079

.0070 - .0095

.0094 - .0127

.0044 - .0059 .0026 - .0036

.0058 - .0079 .0035 - .0047

.0073 - .0099 .0044 - .0059

.0088 - .0119 .0053 - .0071

.0117 - .0158 .0070 - .0095

S*

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

.0057 - .0078

HR

.0010 - .0013

.0019 - .0026

.0029 - .0039

.0038 - .0052

.0048 - .0065

.0057 - .0078

.0077 - .0104

LR F **

.0011 - .0014 .0007 - .0010

.0021 - .0029 .0014 - .0019

.0032 - .0043 .0022 - .0029

.0043 - .0058 .0029 - .0039

.0053 - .0072 .0036 - .0049

.0064 - .0086 .0043 - .0058

.0085 - .0115 .0057 - .0078

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM. * When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM. ** Feed rates reflect conventional part finishing parameters - adjustments may be required.

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 1 x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

Length below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 1x dia.

ADOC = LOC RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 20% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 30% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 75% of dia. RDOC = 3% to 5% of dia.

LBS

LOC

LOC ADOC

Regular Style

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance.

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29


Case Study $65

Material: 6061 Aluminum ings cost sav rt! (12 x 12 x 6 - cored to .125 wall thickness) a per p Machine: HAAS VF3 SS Tool Path: VoluMill Tools Used: To 1st depth (2.00) – 5/8” dia. HAL-M-30625 (EDP #03585) To 2nd depth (3.37) – 5/8” dia. HAL-RN-L-30625 (EDP #19375) SFM: 1,900 RPM: 11,612 IPM: 400 ipm (with med. length tool) / 300 ipm (with long length tool) FPT: .0115 (with med. length tool) / .0086 ipm (with long length tool) ADOC: .675 (divided evenly into final depth) RDOC: .250 MRR: 50 - 67.5cu. in/min. Cycle time: 68 minutes per part (previous) / 24 minutes per part (new cycle time)

30


Cylindrically ground for optimum performance

2-FLUTE

HAL-2

l2

High helix provides superior part finish

l1

Also available with ZrN coating for maximum PERFORMANCEPG 

d2

d1

Ball nose choices available below Ball nose conďŹ guration (listed below)

HAL-2 (Uncoated) (d1) Cutting Dia.

1/8

3/16

1/4

5/16

3/8

1/2

(d2) Shank Dia.

ALUM <10% Si

ALUM â&#x2030;Ľ 10% Si

No. of Flutes

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(l1) LOC

(l2) OAL

1/8

1/4

1-1/2

2

00015

17015

HAL-S-20125

1/8

3/8

2

2

00030

17030

HAL-SR-20125

17045

HAL-R-20125 HAL-S-20187

Sq. End

Ball Nose

1/8

1/2

2-1/2

2

00045

1/8

3/4

2-1/2

2

00060

3/16

5/16

2

2

00090

17090

3/16

9/16

2-1/2

2

00105

17105

3/16

3/4

2-1/2

2

00120

Tool Description

HAL-L-20125 HAL-R-20187 HAL-M-20187

1/4

3/8

2

2

00150

17150

HAL-S-20250

1/4

1/2

2-1/2

2

00155

17155

HAL-SR-20250

1/4

3/4

2-1/2

2

00165

17165

1/4

1

3

2

00180

HAL-R-20250 HAL-M-20250

1/4

1-1/4

3

2

00195

HAL-L-20250

1/4

1-3/4

4

2

00210

HAL-X-20250

5/16

7/16

2

2

00240

17240

HAL-S-20312

5/16

13/16

2-1/2

2

00255

17255

HAL-R-20312

5/16

1

3

2

00270

5/16

1-1/4

3

2

00285

HAL-M-20312 HAL-L-20312

5/16

2-1/8

4

2

00300

HAL-X-20312

3/8

1/2

2

2

00330

17330

HAL-S-20375

3/8

1

3

2

00345

17345

HAL-R-20375

3/8

1-1/4

3-1/2

2

00360

3/8

1-1/2

4

2

00375

HAL-L-20375

3/8

2

4

2

00390

HAL-LX-20375

3/8

2-1/2

5

2

00405

1/2

5/8

2-1/2

2

00435

1/2

1

3

2

00450

1/2

1-1/4

3

2

00465

1/2

1-5/8

4

2

00480

HAL-M-20375

HAL-X-20375 HAL-S-20500

17435

HAL-SR-20500 HAL-R-20500

17465

HAL-M-20500

1/2

2

4

2

00495

HAL-L-20500

1/2

2-1/2

5

2

00510

HAL-LX-20500

1/2

3-1/8

6

2

00525

HAL-X-20500

Speed & Feed on page 37.

Continued on next page

APPROPRIATE MACHINING OPERATIONS FOR HAL-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16â&#x20AC;? Ball Nose Radius: +/- .001 Length of Cut: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

31


2-FLUTE

HAL-2

l2 l1 d2

d1 Ball nose configuration (listed below)

Continued from previous page

HAL-2 (Uncoated) (d1) Cutting Dia.

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

ALUM ≥ 10% Si

No. of Flutes

COPPER/BRASS

Sq. End

Ball Nose

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Tool Description

5/8

3/4

3

2

00555

17555

HAL-S-20625

5/8

1-5/8

3-1/2

2

00570

17570

HAL-R-20625

5/8

2-1/8

4

2

00585

5/8

2-1/2

5

2

00600

HAL-M-20625 HAL-L-20625

5/8

3-1/4

6

2

00610

HAL-LX-20625

5/8

3-3/4

6

2

00615

3/4

1

4

2

00645

17645

HAL-S-20750

3/4

1-5/8

4

2

00660

17660

HAL-R-20750

HAL-X-20625

3/4

2-1/4

5

2

00675

3/4

3-1/4

6

2

00690

HAL-M-20750 HAL-L-20750

3/4

4

7

2

00705

HAL-X-20750

1

1-1/4

4

2

00735

17735

HAL-S-21000

1

2

5

2

00750

17750

HAL-R-21000

1

2-5/8

6

2

00765

1

3-1/4

6

2

00780

HAL-L-21000

1

4-1/8

7

2

00795

HAL-X-21000

HAL-M-21000

Speed & Feed on page 37.

For ad 1-866 ditional -54 help c 3-5422 all us www. ! 1helic a l.com

APPROPRIATE MACHINING OPERATIONS FOR HAL-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Ball Nose Radius: +/- .001 Length of Cut: +.032 / -.000

32


HAL-2 2-FLUTE

Z plus plus l2 l1 d2

d1 Ball nose configuration (listed below)

HAL-2 (Zplus Coated) (d1) Cutting Dia.

1/8

3/16

1/4

5/16

3/8

1/2

(d2) Shank Dia.

ALUM <10% Si

ALUM ≥ 10% Si

No. of Flutes

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(l1) LOC

(l2) OAL

1/8

1/4

1-1/2

2

00017

17017

HAL-S-20125

1/8

3/8

2

2

00032

17032

HAL-SR-20125

17047

HAL-R-20125 HAL-S-20187

Sq. End

Ball Nose

1/8

1/2

2-1/2

2

00047

1/8

3/4

2-1/2

2

00062

3/16

5/16

2

2

00092

17092

3/16

9/16

2-1/2

2

00107

17107

3/16

3/4

2-1/2

2

00122

Tool Description

HAL-L-20125 HAL-R-20187 HAL-M-20187

1/4

3/8

2

2

00152

17152

HAL-S-20250

1/4

1/2

2-1/2

2

00157

17157

HAL-SR-20250

1/4

3/4

2-1/2

2

00167

17167

1/4

1

3

2

00182

HAL-R-20250 HAL-M-20250

1/4

1-1/4

3

2

00197

HAL-L-20250

1/4

1-3/4

4

2

00212

HAL-X-20250

5/16

7/16

2

2

00242

17242

HAL-S-20312

5/16

13/16

2-1/2

2

00257

17257

HAL-R-20312

5/16

1

3

2

00272

5/16

1-1/4

3

2

00287

HAL-M-20312 HAL-L-20312

5/16

2-1/8

4

2

00302

HAL-X-20312

3/8

1/2

2

2

00332

17332

HAL-S-20375

3/8

1

3

2

00347

17347

HAL-R-20375

3/8

1-1/4

3-1/2

2

00362

3/8

1-1/2

4

2

00377

HAL-L-20375

3/8

2

4

2

00392

HAL-LX-20375

3/8

2-1/2

5

2

00407

1/2

5/8

2-1/2

2

00437

1/2

1

3

2

00452

1/2

1-1/4

3

2

00467

1/2

1-5/8

4

2

00482

HAL-M-20375

HAL-X-20375 HAL-S-20500

17437

HAL-SR-20500 HAL-R-20500

17467

HAL-M-20500

1/2

2

4

2

00497

HAL-L-20500

1/2

2-1/2

5

2

00512

HAL-LX-20500

1/2

3-1/8

6

2

00527

HAL-X-20500

Speed & Feed on page 37.

Continued on next page

APPROPRIATE MACHINING OPERATIONS FOR HAL-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Ball Nose Radius: +/- .001 Length of Cut: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

33


2-FLUTE

HAL-2 Z plus plus l2 l1 d2

d1 Ball nose configuration (listed below)

Continued from previous page

HAL-2 (Zplus Coated) (d1) Cutting Dia.

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

ALUM ≥ 10% Si

No. of Flutes

COPPER/BRASS

Sq. End

Ball Nose

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Tool Description

5/8

3/4

3

2

00557

17557

HAL-S-20625

5/8

1-5/8

3-1/2

2

00572

17572

HAL-R-20625

5/8

2-1/8

4

2

00587

5/8

2-1/2

5

2

00602

HAL-M-20625 HAL-L-20625

5/8

3-1/4

6

2

00612

HAL-LX-20625

5/8

3-3/4

6

2

00617

3/4

1

4

2

00647

17647

HAL-S-20750

3/4

1-5/8

4

2

00662

17662

HAL-R-20750

HAL-X-20625

3/4

2-1/4

5

2

00677

3/4

3-1/4

6

2

00692

HAL-M-20750 HAL-L-20750

3/4

4

7

2

00707

HAL-X-20750

1

1-1/4

4

2

00737

17737

HAL-S-21000

1

2

5

2

00752

17752

HAL-R-21000

1

2-5/8

6

2

00767

1

3-1/4

6

2

00782

HAL-L-21000

1

4-1/8

7

2

00797

HAL-X-21000

HAL-M-21000

Speed & Feed on page 37.

For ad 1-866 ditional -54 help c 3-5422 all us www. ! 1helic a l.com

APPROPRIATE MACHINING OPERATIONS FOR HAL-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Ball Nose Radius: +/- .001 Length of Cut: +.032 / -.000

34


2-FLUTE

HAL-RN-2 Ball nose conďŹ guration (listed below)

Cylindrically ground for optimum performance High helix provides superior part ďŹ nish

l2

l3

Also available with Zplus coating for maximum PERFORMANCEPG Reduced neck provides a much stronger option for long reach/deep pocketing applications

l1

d2

d1

Ball nose choices available below

HAL-RN-2 (Uncoated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

(l3) LBS

ALUM â&#x2030;Ľ 10% Si

Neck Dia.

COPPER/BRASS

No. of Flutes

Sq. End

CARBON/GRAPHITE

Ball Nose

PLASTICS/PHENOLIC

Tool Description

1/8

5/32

3

1/2

.118

2

02015

18015

HAL-RN-R-20125

1/8

5/32

3

3/4

.118

2

02030

18030

HAL-RN-M-20125

3/16

7/32

3

1/2

.178

2

02060

18060

HAL-RN-R-20187

3/16

7/32

3

3/4

.178

2

02075

18075

HAL-RN-M-20187

1/4

3/8

4

3/4

.237

2

02105

18105

HAL-RN-S-20250

1/4

3/8

4

1-1/8

.237

2

02120

18120

HAL-RN-R-20250 HAL-RN-M-20250

1/4

3/8

4

2-1/8

.237

2

02135

18135

5/16

7/16

4

1-1/8

.296

2

02165

18165

HAL-RN-R-20312

5/16

7/16

4

2-1/8

.296

2

02180

18180

HAL-RN-M-20312

5/16

7/16

6

3-1/8

.296

2

02190

18190

HAL-RN-L-20312

5/16

7/16

6

4

.296

2

02200

18200

HAL-RN-X-20312

02210

18210

HAL-RN-R-20375

18225

HAL-RN-M-20375

3/8

1/2

4

1-1/8

.356

2

3/8

1/2

4

2-1/8

.356

2

02225

3/8

1/2

6

3-1/8

.356

2

02235

18235

HAL-RN-L-20375

3/8

1/2

6

4

.356

2

02245

18245

HAL-RN-X-20375

1/2

5/8

4

1-3/8

.475

2

02285

18285

HAL-RN-R-20500

1/2

5/8

4

2-1/4

.475

2

02300

18300

HAL-RN-M-20500

1/2

5/8

6

3-3/8

.475

2

02315

18315

HAL-RN-L-20500

1/2

5/8

6

4-1/4

.475

2

02325

18325

HAL-RN-X-20500

5/8

3/4

4

1-5/8

.593

2

02345

18345

HAL-RN-R-20625

5/8

3/4

6

2-3/8

.593

2

02360

18360

HAL-RN-M-20625

5/8

3/4

6

3-3/8

.593

2

02375

18375

HAL-RN-L-20625

5/8

3/4

6

4-3/8

.593

2

02385

18385

HAL-RN-X-20625

3/4

1

4

2

.712

2

02405

18405

HAL-RN-R-20750

3/4

1

6

2-1/2

.712

2

02420

18420

HAL-RN-M-20750

3/4

1

6

3-3/8

.712

2

02435

18435

HAL-RN-L-20750

3/4

1

6

4-3/8

.712

2

02445

18445

HAL-RN-X-20750

1

1-1/4

5

2-5/8

.950

2

02465

18465

HAL-RN-R-21000

1

1-1/4

6

3-3/8

.950

2

02480

18480

HAL-RN-M-21000

1

1-1/4

7

4-3/8

.950

2

02495

18495

HAL-RN-L-21000

Continued on next page

Speed & Feed on page 37. APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16â&#x20AC;? Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Ball Nose Radius: +/- .001 Length Below Shank: +.032 / -.000 Runout (T.I.R.): .0003 max.

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

35


2-FLUTE

HAL-RN-2 Z plus plus l2

l3

l1 d1

d2

Ball nose configuration (listed below)

HAL-RN-2 (Zplus Coated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

(d2) Shank Dia.

(l1) LOC

ALUM <10% Si

(l2) OAL

(l3) LBS

ALUM ≥ 10% Si

Neck Dia.

No. of Flutes

COPPER/BRASS

Sq. End

CARBON/GRAPHITE

Ball Nose

PLASTICS/PHENOLIC

Tool Description

1/8

5/32

3

1/2

.118

2

02017

18017

HAL-RN-R-20125

1/8

5/32

3

3/4

.118

2

02032

18032

HAL-RN-M-20125

3/16

7/32

3

1/2

.178

2

02062

18062

HAL-RN-R-20187

3/16

7/32

3

3/4

.178

2

02077

18077

HAL-RN-M-20187

1/4

3/8

4

3/4

.237

2

02107

18107

HAL-RN-S-20250

1/4

3/8

4

1-1/8

.237

2

02122

18122

HAL-RN-R-20250 HAL-RN-M-20250

1/4

3/8

4

2-1/8

.237

2

02137

18137

5/16

7/16

4

1-1/8

.296

2

02167

18167

HAL-RN-R-20312

5/16

7/16

4

2-1/8

.296

2

02182

18182

HAL-RN-M-20312

5/16

7/16

6

3-1/8

.296

2

02192

18192

HAL-RN-L-20312

5/16

7/16

6

4

.296

2

02202

18202

HAL-RN-X-20312

02212

18212

HAL-RN-R-20375 HAL-RN-M-20375

3/8

1/2

4

1-1/8

.356

2

3/8

1/2

4

2-1/8

.356

2

02227

18227

3/8

1/2

6

3-1/8

.356

2

02237

18237

HAL-RN-L-20375

3/8

1/2

6

4

.356

2

02247

18247

HAL-RN-X-20375

1/2

5/8

4

1-3/8

.475

2

02287

18287

HAL-RN-R-20500 HAL-RN-M-20500

1/2

5/8

4

2-1/4

.475

2

02302

18302

1/2

5/8

6

3-3/8

.475

2

02317

18317

HAL-RN-L-20500

1/2

5/8

6

4-1/4

.475

2

02327

18327

HAL-RN-X-20500

5/8

3/4

4

1-5/8

.593

2

02347

18347

HAL-RN-R-20625

5/8

3/4

6

2-3/8

.593

2

02362

18362

HAL-RN-M-20625

5/8

3/4

6

3-3/8

.593

2

02377

18377

HAL-RN-L-20625

5/8

3/4

6

4-3/8

.593

2

02387

18387

HAL-RN-X-20625

3/4

1

4

2

.712

2

02407

18407

HAL-RN-R-20750

3/4

1

6

2-1/2

.712

2

02422

18422

HAL-RN-M-20750

3/4

1

6

3-3/8

.712

2

02437

18437

HAL-RN-L-20750

3/4

1

6

4-3/8

.712

2

02447

18447

HAL-RN-X-20750

1

1-1/4

5

2-5/8

.950

2

02467

18467

HAL-RN-R-21000

1

1-1/4

6

3-3/8

.950

2

02482

18482

HAL-RN-M-21000

1

1-1/4

7

4-3/8

.950

2

02497

18497

HAL-RN-L-21000

Speed & Feed on page 37. APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-2

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Ball Nose Radius: +/- .001 Length Below Shank: +.032 / -.000 Runout (T.I.R.): .0003 max.

36


HAL-2, HAL-RN-2 2-FLUTE

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE

Cast

Wrought

low

2024 2219 5052 7050 6061 7075 A242 A356 A320 A535

A319 A390 A520 A713

-

Feed per Tooth (FPT)

Milling Operation

SFM†

Material Guide

high

1600 - 2400

720 - 1080

1/8 low

1/4

high

-

low

-

3/8

high

S*

.0009 - .0012

.0018 - .0024

HR

.0012 - .0016

.0023 - .0032

LR F **

.0015 - .0020 .0009 - .0012

.0029 - .0040 .0018 - .0024

low

-

1/2

high

.0026 - .0036

low

-

high

5/8 low

-

high

3/4 low

-

1"

high

low

-

high

.0035 - .0047

.0044 - .0059

.0053 - .0071

.0070 - .0095

.0035 - .0047

.0047 - .0063

.0058 - .0079

.0070 - .0095

.0094 - .0127

.0044 - .0059 .0026 - .0036

.0058 - .0079 .0035 - .0047

.0073 - .0099 .0044 - .0059

.0088 - .0119 .0053 - .0071

.0117 - .0158 .0070 - .0095

S*

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

.0057 - .0078

HR

.0010 - .0013

.0019 - .0026

.0029 - .0039

.0038 - .0052

.0048 - .0065

.0057 - .0078

.0077 - .0104

LR F **

.0011 - .0014 .0007 - .0010

.0021 - .0029 .0014 - .0019

.0032 - .0043 .0022 - .0029

.0043 - .0058 .0029 - .0039

.0053 - .0072 .0036 - .0049

.0064 - .0086 .0043 - .0058

.0085 - .0115 .0057 - .0078

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM. * When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM. ** Feed rates reflect conventional part finishing parameters - adjustments may be required.

CONTOURING – Ball Nose Roughing – RDOC/ADOC 10% of dia. Finishing – RDOC/ADOC 3% of dia.

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 1 x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

Length below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 1x dia.

ADOC = LOC RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 20% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 30% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 75% of dia. RDOC = 3% to 5% of dia.

LBS

LOC

LOC ADOC

Regular Style

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance.

(p) 866-543-5422

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37


Climb Milling In climb milling, the cutter is revolving in the same direction as the table feed. The teeth meet the workpiece at maximum chip thickness, producing the thickest part of the chip first. Fundamentally, this method is sound and proven to work best in most cases. The toolpath, VoluMill速 (see pg.51), ensures that a cutter experiences s this cut method 100% of the time. Characteristics of climb milling; 1Helps to prolong tool life 1Improved surface finishes 1Downward force on work piece (minimizing part movement) 1Less rubbing & material work hardening 1Higher initial load and heightened if tools are getting dull. Keep tools sharp! 1Desired method for high performance solid carbide cutters

table feed

Conventional Milling In conventional milling, the cutter is revolving in the opposite direction as the table feed. Therefore, the width of the chip theoretically starts at zero and increases to a maximum width at the end of the cut - accelerating tool wear. Characteristics of conventional milling; 1 Increases tool wear 1 Increases rubbing & work hardening 1 Produces upward force on part 1 Tools with higher level of toughness lend themselves to this method better than solid carbide. 1 Preferred method (over climb milling) when removing or breaking through abrasive material scale or flame cut areas.

table feed


3-Flute Aluminum Tooling


H35AL-3 l2 l1

Cylindrically ground for optimum performance An ideal tool for tough roughing applications

d1

d2

A much stronger option for deep pocketing

3-FLUTE

Also available with Zplus coating for maximum PERFORMANCEPG 

H35AL-3 (Uncoated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

ALUM <10% Si

ALUM â&#x2030;Ľ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Sq. End

1/8

1/4

1-1/2

3

01015

H35AL-S-30125

1/8

3/8

2

3

01030

H35AL-SR-30125 H35AL-R-30125

Tool Description

1/8

1/2

2-1/2

3

01045

3/16

5/16

2

3

01090

H35AL-S-30187

3/16

9/16

2-1/2

3

01105

H35AL-R-30187

1/4

3/8

2

3

01150

H35AL-S-30250

1/4

1/2

2-1/2

3

01155

H35AL-SR-30250

1/4

5/8

2-1/2

3

01165

H35AL-R-30250

1/4

1

3

3

01180

H35AL-M-30250

1/4

1-1/4

3

3

01195

H35AL-L-30250

5/16

7/16

2

3

01240

H35AL-S-30312

5/16

5/8

2-1/2

3

01255

H35AL-R-30312

5/16

1

3

3

01270

H35AL-M-30312

5/16

1-1/4

3

3

01285

H35AL-L-30312

5/16

2-1/8

4

3

01300

H35AL-X-30312

3/8

1/2

2

3

01330

H35AL-S-30375

3/8

1

3

3

01345

H35AL-R-30375

3/8

1-1/4

3-1/2

3

01360

H35AL-M-30375

3/8

1-1/2

4

3

01375

H35AL-L-30375

3/8

2

4

3

01390

H35AL-LX-30375

3/8

2-1/2

5

3

01405

H35AL-X-30375

1/2

5/8

2-1/2

3

01435

H35AL-S-30500 H35AL-SR-30500

1/2

1

3

3

01450

1/2

1-1/4

3

3

01465

H35AL-R-30500

1/2

1-5/8

4

3

01480

H35AL-M-30500

1/2

2

4

3

01495

H35AL-L-30500

1/2

2-1/2

5

3

01510

H35AL-LX-30500

1/2

3-1/8

6

3

01525

H35AL-X-30500

Speed & Feed on page 46.

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3

Continued on next page

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16â&#x20AC;? Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

40


H35AL-3

l2 l1

Continued from previous page

H35AL-3 (Uncoated) (d1) Cutting Dia.

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

ALUM ≥ 10% Si

COPPER/BRASS

(l2) OAL

No. of Flutes

Sq. End

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Tool Description

5/8

3/4

3

3

01555

H35AL-S-30625

5/8

1-5/8

3-1/2

3

01570

H35AL-R-30625

5/8

2-1/8

4

3

01585

H35AL-M-30625

5/8

2-1/2

5

3

01600

H35AL-L-30625

5/8

3-1/4

6

3

01610

H35AL-LX-30625

5/8

3-3/4

6

3

01615

H35AL-X-30625

3/4

1

4

3

01645

H35AL-S-30750

3/4

1-5/8

4

3

01660

H35AL-R-30750

3/4

2-1/4

5

3

01675

H35AL-M-30750

3/4

3-1/4

6

3

01690

H35AL-L-30750

3/4

4

6-1/2

3

01705

H35AL-X-30750

1

1-1/4

4

3

01735

H35AL-S-31000

1

2

5

3

01750

H35AL-R-31000

1

2-5/8

6

3

01765

H35AL-M-31000

1

3-1/4

6

3

01780

H35AL-L-31000

1

4-1/4

7

3

01795

H35AL-X-31000

3-FLUTE

d1

d2

Speed & Feed on page 46.

For

1-866 additional -54 help c 3-5422 all us w ww.1h

!

elical

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3

.com

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

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41


H35AL-3 Z plus plus l2 l1

3-FLUTE

d2

H35AL-3 (Zplus Coated) (d1) Cutting Dia.

(d2) Shank Dia.

1/8 3/16

1/4

5/16

3/8

1/2

d1

ALUM <10% Si

ALUM ≥ 10% Si

No. of Flutes

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(l1) LOC

(l2) OAL

1/8

1/4

1-1/2

3

01017

H35AL-S-30125

1/8

3/8

2

3

01032

H35AL-SR-30125 H35AL-R-30125

Sq. End

Tool Description

1/8

1/2

2-1/2

3

01047

3/16

5/16

2

3

01092

H35AL-S-30187

3/16

9/16

2-1/2

3

01107

H35AL-R-30187

1/4

3/8

2

3

01152

H35AL-S-30250

1/4

1/2

2-1/2

3

01157

H35AL-SR-30250

1/4

5/8

2-1/2

3

01167

H35AL-R-30250

1/4

1

3

3

01182

H35AL-M-30250

1/4

1-1/4

3

3

01197

H35AL-L-30250

5/16

7/16

2

3

01242

H35AL-S-30312

5/16

5/8

2-1/2

3

01257

H35AL-R-30312

5/16

1

3

3

01272

H35AL-M-30312

5/16

1-1/4

3

3

01287

H35AL-L-30312

5/16

2-1/8

4

3

01302

H35AL-X-30312

3/8

1/2

2

3

01332

H35AL-S-30375

3/8

1

3

3

01347

H35AL-R-30375 H35AL-M-30375

3/8

1-1/4

3-1/2

3

01362

3/8

1-1/2

4

3

01377

H35AL-L-30375

3/8

2

4

3

01392

H35AL-LX-30375

3/8

2-1/2

5

3

01407

H35AL-X-30375

1/2

5/8

2-1/2

3

01437

H35AL-S-30500

1/2

1

3

3

01452

H35AL-SR-30500

1/2

1-1/4

3

3

01467

H35AL-R-30500

1/2

1-5/8

4

3

01482

H35AL-M-30500

1/2

2

4

3

01497

H35AL-L-30500

1/2

2-1/2

5

3

01512

H35AL-LX-30500

1/2

3-1/8

6

3

01527

H35AL-X-30500

Speed & Feed on page 46.

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3

Continued on next page

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

42


H35AL-3 Z plus plus l2 l1 d2

Continued from previous page

H35AL-3 (Zplus Coated) (d1) Cutting Dia.

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

(l2) OAL

ALUM ≥ 10% Si

COPPER/BRASS

No. of Flutes

Sq. End

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Tool Description

5/8

3/4

3

3

01557

H35AL-S-30625

5/8

1-5/8

3-1/2

3

01572

H35AL-R-30625

5/8

2-1/8

4

3

01587

H35AL-M-30625

5/8

2-1/2

5

3

01602

H35AL-L-30625

5/8

3-1/4

6

3

01612

H35AL-LX-30625

5/8

3-3/4

6

3

01617

H35AL-X-30625

3/4

1

4

3

01647

H35AL-S-30750

3/4

1-5/8

4

3

01662

H35AL-R-30750

3/4

2-1/4

5

3

01677

H35AL-M-30750

3/4

3-1/4

6

3

01692

H35AL-L-30750

3/4

4

6-1/2

3

01707

H35AL-X-30750

1

1-1/4

4

3

01737

H35AL-S-31000

1

2

5

3

01752

H35AL-R-31000

1

2-5/8

6

3

01767

H35AL-M-31000

1

3-1/4

6

3

01782

H35AL-L-31000

1

4-1/4

7

3

01797

H35AL-X-31000

3-FLUTE

d1

Speed & Feed on page 46.

For ad 1-866 ditional -54 help c 3-5422 all us www. ! 1helic a l.com

APPROPRIATE MACHINING OPERATIONS FOR H35AL-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

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43


H35AL-RN-3

3-FLUTE

l2 Cylindrically ground for optimum performance 3 LOWHELIXANDFLUTESCOMBINEDINTHISTOOL PROVIDE its ultimate strength Also available with Zplus coating for maximum performance (pg. 45) Reduced neck provides a much stronger option for long reach/deep pocketing applications

(d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

(d2) Shank Dia.

(l1) LOC

(l2) OAL

l1 d1

d2

ALUM <10% Si

H35AL-RN-3 (Uncoated)

l3

(l3) LBS

ALUM ≥ 10% Si

Neck Dia.

COPPER/BRASS

No. of Flutes

CARBON/GRAPHITE

Sq. End

PLASTICS/PHENOLIC

Tool Description

1/8

5/32

3

1/2

.118

3

04015

H35AL-RN-R-30125

1/8

5/32

3

3/4

.118

3

04030

H35AL-RN-M-30125

3/16

7/32

3

1/2

.178

3

04060

H35AL-RN-R-30187

3/16

7/32

3

3/4

.178

3

04075

H35AL-RN-M-30187

1/4

3/8

4

3/4

.237

3

04105

H35AL-RN-S-30250

1/4

3/8

4

1-1/8

.237

3

04120

H35AL-RN-R-30250 H35AL-RN-M-30250

1/4

3/8

4

2-1/8

.237

3

04135

5/16

7/16

4

1-1/8

.296

3

04165

H35AL-RN-R-30312

5/16

7/16

4

2-1/8

.296

3

04180

H35AL-RN-M-30312

5/16

7/16

6

3-1/8

.296

3

04190

H35AL-RN-L-30312

5/16

7/16

6

4

.296

3

04200

H35AL-RN-X-30312

3/8

1/2

4

1-1/8

.356

3

04210

H35AL-RN-R-30375

3/8

1/2

4

2-1/8

.356

3

04225

H35AL-RN-M-30375

3/8

1/2

6

3-1/8

.356

3

04235

H35AL-RN-L-30375

3/8

1/2

6

4

.356

3

04245

H35AL-RN-X-30375

1/2

5/8

4

1-3/8

.475

3

04285

H35AL-RN-R-30500 H35AL-RN-M-30500

1/2

5/8

4

2-1/4

.475

3

04300

1/2

5/8

6

3-3/8

.475

3

04315

H35AL-RN-L-30500

1/2

5/8

6

4-1/4

.475

3

04325

H35AL-RN-X-30500

5/8

3/4

4

1-5/8

.593

3

04345

H35AL-RN-R-30625

5/8

3/4

6

2-3/8

.593

3

04360

H35AL-RN-M-30625

5/8

3/4

6

3-3/8

.593

3

04375

H35AL-RN-L-30625

5/8

3/4

6

4-3/8

.593

3

04385

H35AL-RN-X-30625

3/4

1

4

2

.712

3

04405

H35AL-RN-R-30750

3/4

1

6

2-1/2

.712

3

04420

H35AL-RN-M-30750

3/4

1

6

3-3/8

.712

3

04435

H35AL-RN-L-30750

3/4

1

6

4-3/8

.712

3

04445

H35AL-RN-X-30750

1

1-1/4

5

2-5/8

.950

3

04465

H35AL-RN-R-31000

1

1-1/4

6

3-3/8

.950

3

04480

H35AL-RN-M-31000

1

1-1/4

7

4-3/8

.950

3

04495

H35AL-RN-L-31000

Speed & Feed on page 46. APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max. Length Below Shank: +.032 / -.000

44


H35AL-RN-3 Z plus plus l2

l3

l1

ALUM <10% Si

H35AL-RN-3 (Zplus Coated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

(d2) Shank Dia.

(l1) LOC

(l2) OAL

(l3) LBS

ALUM ≥ 10% Si

Neck Dia.

COPPER/BRASS

No. of Flutes

CARBON/GRAPHITE

Sq. End

PLASTICS/PHENOLIC

Tool Description

1/8

5/32

3

1/2

.118

3

04017

H35AL-RN-R-30125

1/8

5/32

3

3/4

.118

3

04032

H35AL-RN-M-30125

3/16

7/32

3

1/2

.178

3

04062

H35AL-RN-R-30187

3/16

7/32

3

3/4

.178

3

04077

H35AL-RN-M-30187

1/4

3/8

4

3/4

.237

3

04107

H35AL-RN-S-30250

1/4

3/8

4

1-1/8

.237

3

04122

H35AL-RN-R-30250 H35AL-RN-M-30250

1/4

3/8

4

2-1/8

.237

3

04137

5/16

7/16

4

1-1/8

.296

3

04167

H35AL-RN-R-30312

5/16

7/16

4

2-1/8

.296

3

04182

H35AL-RN-M-30312

5/16

7/16

6

3-1/8

.296

3

04192

H35AL-RN-L-30312

5/16

7/16

6

4

.296

3

04202

H35AL-RN-X-30312

3/8

1/2

4

1-1/8

.356

3

04212

H35AL-RN-R-30375

3/8

1/2

4

2-1/8

.356

3

04227

H35AL-RN-M-30375

3/8

1/2

6

3-1/8

.356

3

04237

H35AL-RN-L-30375

3/8

1/2

6

4

.356

3

04247

H35AL-RN-X-30375

1/2

5/8

4

1-3/8

.475

3

04287

H35AL-RN-R-30500 H35AL-RN-M-30500

1/2

5/8

4

2-1/4

.475

3

04302

1/2

5/8

6

3-3/8

.475

3

04317

H35AL-RN-L-30500

1/2

5/8

6

4-1/4

.475

3

04327

H35AL-RN-X-30500

5/8

3/4

4

1-5/8

.593

3

04347

H35AL-RN-R-30625

5/8

3/4

6

2-3/8

.593

3

04362

H35AL-RN-M-30625

5/8

3/4

6

3-3/8

.593

3

04377

H35AL-RN-L-30625

5/8

3/4

6

4-3/8

.593

3

04387

H35AL-RN-X-30625

3/4

1

4

2

.712

3

04407

H35AL-RN-R-30750

3/4

1

6

2-1/2

.712

3

04422

H35AL-RN-M-30750

3/4

1

6

3-3/8

.712

3

04437

H35AL-RN-L-30750

3/4

1

6

4-3/8

.712

3

04447

H35AL-RN-X-30750

1

1-1/4

5

2-5/8

.950

3

04467

H35AL-RN-R-31000

1

1-1/4

6

3-3/8

.950

3

04482

H35AL-RN-M-31000

1

1-1/4

7

4-3/8

.950

3

04497

H35AL-RN-L-31000

3-FLUTE

d1

d2

Speed & Feed on page 46. APPROPRIATE MACHINING OPERATIONS FOR H35AL-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max. Length Below Shank: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

45


H35AL-3, H35AL-RN-3

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE SFM†

Material Guide

Wrought Cast

3-FLUTE

low

2024 2219 5052 7050 6061 7075 A242 A356 A320 A535

-

high

1600 - 2400

A319 A390 A520 A713

720 - 1080

Feed per Tooth (FPT)

Milling Operation

MICRO

Speed & Feed

1/8 low

1/4

high

-

low

-

3/8

high

S*

.0009 - .0012

.0018 - .0024

HR

.0012 - .0016

.0023 - .0032

LR F **

.0015 - .0020 .0009 - .0012

.0029 - .0040 .0018 - .0024

low

-

1/2

high

.0026 - .0036

low

-

high

5/8 low

-

high

3/4 low

-

1"

high

low

-

high

.0035 - .0047

.0044 - .0059

.0053 - .0071

.0070 - .0095

.0035 - .0047

.0047 - .0063

.0058 - .0079

.0070 - .0095

.0094 - .0127

.0044 - .0059 .0026 - .0036

.0058 - .0079 .0035 - .0047

.0073 - .0099 .0044 - .0059

.0088 - .0119 .0053 - .0071

.0117 - .0158 .0070 - .0095

S*

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

.0057 - .0078

HR

.0010 - .0013

.0019 - .0026

.0029 - .0039

.0038 - .0052

.0048 - .0065

.0057 - .0078

.0077 - .0104

LR F **

.0011 - .0014 .0007 - .0010

.0021 - .0029 .0014 - .0019

.0032 - .0043 .0022 - .0029

.0043 - .0058 .0029 - .0039

.0053 - .0072 .0036 - .0049

.0064 - .0086 .0043 - .0058

.0085 - .0115 .0057 - .0078

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM. * When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM. ** Feed rates reflect conventional part finishing parameters - adjustments may be required.

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 1 x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

Length below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 1x dia.

ADOC = LOC RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 20% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 30% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 75% of dia. RDOC = 3% to 5% of dia.

LBS

LOC

LOC ADOC

Regular Style

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance. 46


Introducing Our New FREE Mobile Speed & Feed App! Meticulously designed to give you accurate “starting” cut data for any of our tooling.

www.1helical.com

www.1helical.com

MILLING ADVISOR

MILLING ADVISOR Includes cutting parameters for:

www.volumill.com

Includes cutting parameters for:

www.1helical.com This calculator and the results it formulates, are theoretical in nature and intended solely for planning purposes only. Helical Solutions,LLC assumes no responsibility and actual results can and will vary.

Agree

- Use at your own risk -

www.volumill.com

MILLING ADVISOR Includes cutting parameters for:

This calculator and the results it formulates, are theoretical in nature and intended solely for planning purposes only. Helical Solutions,LLC www.volumill.com assumes no responsibility and actual results can and will vary.

Agree

- Use at your own risk -

This calculator and the results it formulates, are theoretical in nature and intended solely for planning purposes only. Helical Solutions,LLC assumes no responsibility and actual results can and will vary.

Agree

- Use at your own risk -

Compatible Platforms: iPhone Look for our Icon in the APP store! Search for: Milling Advisor or Helical Solutions

iPad

Android

PC Compatible Included Computations SFM

RPM

FPT

IPM

RDOC

ADOC

MRR

Ramp Angles

Includes cutting parameters for: 1-866-543-5422 | 1-866-350-5968 Fax www.1helical.com

The Pathway to Competitive Manufacturing

Now you’ll always have a “Milling Advisor” with you!


H40ALV-3 plus Multiple corner radii choices per diameter

l2

. EWLYDESIGNEDhTEETH TO CENTERvRAMP plunge end geometry

l1

Full corner radii & ball nose choices

d1

d2

3-FLUTE

Ball nose tools do not come with wiper flat Ball nose conďŹ guration (listed below)

Wiper flats for superior floor finishing*

H40ALV-3 (Zplus Coated) (d1) Cutting Dia.

1/4

3/8

1/2

5/8

3/4

1

ALUM <10% Si

ALUM â&#x2030;Ľ 10% Si

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Sq. End

.015

.030

.060

1/4

3/8

2

3

48076

48081

48086

48091*

â&#x20AC;&#x201C;

1/4

3/4

2-1/2

3

48116

48121

48126

48131*

1/4

1

3

3

48136

48141

48146

3/8

1/2

2

3

48236

48241

3/8

1

2-1/2

3

48261

48266

3/8

1-1/2

3-1/2

3

48311

48316

48321

1/2

5/8

2-1/2

3

48336

48341

1/2

1

3

3

48366

1/2

1-1/4

3

3

1/2

1-5/8

4

COPPER/BRASS

Corner Radius .090 .125

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Ball Nose

Tool Description

â&#x20AC;&#x201C;

49076

H40ALV-S-30250

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49106

H40ALV-R-30250

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49121

H40ALV-M-30250

48256*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49196

H40ALV-S-30375

48281*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49211

H40ALV-R-30375

48326

48331*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49241

H40ALV-L-30375

48346

48351

48356

48361*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49256

H40ALV-S-30500

48371

48376

48381

48386

48391*

49271

H40ALV-SR-30500

48396

48401

48406

48411

48416

48421*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49286

H40ALV-R-30500

3

48426

48431

48436

48441

48446

48451*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49301

H40ALV-M-30500

48466

48471

48476

48481*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49316

H40ALV-L-30500

â&#x20AC;&#x201C;

.190

.250

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

48151*

â&#x20AC;&#x201C;

48246

48251

48271

48276

1/2

2

4

3

48456

48461

5/8

3/4

3

3

48486

â&#x20AC;&#x201C;

48491

48496

48501

48506

â&#x20AC;&#x201C;

49331

H40ALV-S-30625

5/8

1-5/8

4

3

48536

â&#x20AC;&#x201C;

48541

48546

48551

48556

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

49361

H40ALV-R-30625

3/4

1

3

3

48586

â&#x20AC;&#x201C;

48591

48596

48601

48606

48611*

48616*

49391

H40ALV-S-30750

3/4

1-5/8

4

3

48621

â&#x20AC;&#x201C;

48626

48631

48636

48641

48646*

48651*

49406

H40ALV-R-30750

3/4

2-1/4

5

3

48656

â&#x20AC;&#x201C;

48661

48666

48671

48676

48681*

48686*

49421

H40ALV-M-30750

1

1-1/4

4

3

48691

â&#x20AC;&#x201C;

48696

48701

48706

48711

48716

48721*

49436

H40ALV-S-31000

1

2

5

3

48726

â&#x20AC;&#x201C;

48731

48736

48741

48746

48751

48756*

49451

H40ALV-R-31000

1

3-1/4

6

3

48761

â&#x20AC;&#x201C;

48766

48771

48776

48781

48786

48791*

49466

H40ALV-M-31000

*NOTE: Wiper ďŹ&#x201A;ats not included if corner radius exceeds 20% of tool diameter.

Speed & Feed on page 50.

For additional

1-866-543-5422 help call us! www.1helical.com

APPROPRIATE MACHINING OPERATIONS FOR H40ALV-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16â&#x20AC;? Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Ball Nose Radius: +/- .001

48


H40ALV-RN-3 plus Multiple corner radii choices per diameter .EWLYDESIGNEDhTEETH TO CENTERvRAMPPLUNGEEND geometry Available uncoated or with Zplus coating for maximum performance

l2

l3

Reduced neck provides a much stronger option for long reach/deep pocketing applications

l1 d1

d2

Ball nose tools do not come with wiper flat Wiper flats for superior floor finishing*

H40ALV-RN-3 (Zplus Coated) (d1) Cut Dia. 1/4

3/8

1/2

5/8

3/4

1

ALUM <10% Si

ALUM â&#x2030;Ľ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(d2) Shank Dia.

(l1) LOC

(l2) OAL

(l3) LBS

Neck Dia.

No. Flutes

Sq. End

.015

.030

.060

.090

.125

.190

.250

Ball Nose

Tool Description

1/4

3/8

2-1/2

3/4

.237

3

46076

46081

46086

46091*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47076

H40ALV-RN-S-30250

1/4

3/8

3

1-1/8

.237

3

46096

46101

46106

46111*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47091

H40ALV-RN-R-30250

3/8

1/2

3

1-1/8

.356

3

46221

46226

46231

46236

46241*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47181

H40ALV-RN-R-30375

3/8

1/2

4

2-1/8

.356

3

46246

46251

46256

46261

46266*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47196

H40ALV-RN-M-30375

1/2

5/8

3

1-3/8

.475

3

46301

46306

46311

46316

46321

46326*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47226

H40ALV-RN-R-30500

1/2

5/8

4

2-1/4

.475

3

46331

46336

46341

46346

46351

46356*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47241

H40ALV-RN-M-30500

1/2

5/8

5

3-3/8

.475

3

46361

46366

46371

46376

46381

46386*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47256

H40ALV-RN-L-30500

1/2

5/8

6

4-1/4

.475

3

46391

46396

46401

46406

46411

46416*

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47271

H40ALV-RN-X-30500

5/8

3/4

4

1-5/8

.593

3

46446

â&#x20AC;&#x201C;

46451

46456

46461

46466

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47301

H40ALV-RN-R-30625

46496

â&#x20AC;&#x201C;

46501

46506

46511

46516

â&#x20AC;&#x201C;

â&#x20AC;&#x201C;

47331

H40ALV-RN-L-30625

Corner Radius

3-FLUTE

Ball nose conďŹ guration (listed below)

Full corner radii & ball nose choices

5/8

3/4

6

3-3/8

.593

3

3/4

1

4

2

.712

3

46556

â&#x20AC;&#x201C;

46561

46566

46571

46576

46581*

46586*

47361

H40ALV-RN-R-30750

3/4

1

6

3-3/8

.712

3

46591

â&#x20AC;&#x201C;

46596

46601

46606

46611

46616*

46621*

47376

H40ALV-RN-M-30750

3/4

1

7

5

.712

3

46626

â&#x20AC;&#x201C;

46631

46636

46641

46646

46651*

46656*

47391

H40ALV-RN-L-30750

1

1-1/4

5

2-5/8

.950

3

46696

â&#x20AC;&#x201C;

46701

46706

46711

46716

46721

46726*

47421

H40ALV-RN-R-31000

1

1-1/4

6

3-3/8

.950

3

46731

â&#x20AC;&#x201C;

46736

46741

46746

46751

46756

46761*

47436

H40ALV-RN-M-31000

1

1-1/4

7

4-3/8

.950

3

46766

â&#x20AC;&#x201C;

46771

46776

46781

46786

46791

46796*

47451

H40ALV-RN-L-31000

1

1-1/4

9

6

.950

3

46801

â&#x20AC;&#x201C;

46806

46811

46816

46821

46826

46831*

47466

H40ALV-RN-LX-31000

1

1-1/4

12-1/2

9-1/2

.950

3

46836

â&#x20AC;&#x201C;

46841

46846

46851

46856

46861

46866*

47481

H40ALV-RN-X-31000

*NOTE: Wiper ďŹ&#x201A;ats not included if corner radius exceeds 20% of tool diameter.

Speed & Feed on page 50.

For additional

1-866-543-5422 help call us! www.1helical.com

APPROPRIATE MACHINING OPERATIONS FOR H40ALV-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Shank Diameter: -.0001 / -.0004 (ISO h6) Corner Radius: +/- .002 Ball Nose Radius: +/- .001

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

Runout (T.I.R.): .0003 max. Overall Length: +/- 1/16â&#x20AC;? Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

49


H40ALV-3, H40ALV-RN-3

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE 'FFEQFS5PPUI '15

SFM†

Material Guide

Wrought Cast

3-FLUTE

low

2024 2219 5052 7050 6061 7075 A242 A356 A320 A535

A319 A390 A520 A713

-

high

1600 - 2400

720 - 1080

1/8

Operation

MICRO

Speed & Feed

low

1/4

high

-

low

-

3/8

high

low

-

1/2

high

low

-

high

5/8 low

-

high

3/4 low

-

1"

high

low

-

high

S*

.0009 - .0012

.0018 - .0024

.0026 - .0036

.0035 - .0047

.0044 - .0059

.0053 - .0071

.0070 - .0095

HR

.0012 - .0016

.0023 - .0032

.0035 - .0047

.0047 - .0063

.0058 - .0079

.0070 - .0095

.0094 - .0127

LR F **

.0015 - .0020 .0009 - .0012

.0029 - .0040 .0018 - .0024

.0044 - .0059 .0026 - .0036

.0058 - .0079 .0035 - .0047

.0073 - .0099 .0044 - .0059

.0088 - .0119 .0053 - .0071

.0117 - .0158 .0070 - .0095 .0057 - .0078

S*

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

HR

.0010 - .0013

.0019 - .0026

.0029 - .0039

.0038 - .0052

.0048 - .0065

.0057 - .0078

.0077 - .0104

LR F **

.0011 - .0014 .0007 - .0010

.0021 - .0029 .0014 - .0019

.0032 - .0043 .0022 - .0029

.0043 - .0058 .0029 - .0039

.0053 - .0072 .0036 - .0049

.0064 - .0086 .0043 - .0058

.0085 - .0115 .0057 - .0078

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM. * When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM. ** Feed rates reflect conventional part finishing parameters - adjustments may be required.

FLOOR FINISHING – Wipers CONTOURING – Ball Nose RDOC = (Tool diameter -2R) x .8 Roughing – RDOC/ADOC 10% of dia. ADOC: 3-5% of diameter Finishing – RDOC/ADOC 3% of dia.

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 1 x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

Length below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 1x dia.

ADOC = LOC RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 20% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 30% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 75% of dia. RDOC = 3% to 5% of dia.

LBS

LOC

LOC ADOC

Regular Style

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance. 50


Efficiency runs in the family. Regardless of your CAM system, you can experience dramatic cycle time reductions, and extended cutting tool life with the entire family of VoluMill products.

Improve rough milling efficiencies up to 90% - extend the life of your Helical cutting tools up to 10 times. Contact us today at www.volumill.com, or call us at 888-253-6701 to learn more about Celeritive’s proven suite of Ultra High-Performance toolpath solutions designed to work with the CAM system of your choice.

VoluMill™ is a trademark of Celeritive Technologies, Inc.


HAL-3 l2 Cylindrically ground for optimum performance

l1

( IGHHELIXANDFLUTESCOMBINEDINTHISTOOLPROVIDE a superior part finish

d1

d2

3-FLUTE

Also available with Zplus coating for maximum performance (pg. 54-55)

HAL-3 (Uncoated) (d1) Cutting Dia.

1/8

3/16

1/4

5/16

3/8

1/2

ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Sq. End

1/8

1/4

1-1/2

3

03015

HAL-S-30125

1/8

3/8

2

3

03030

HAL-SR-30125

1/8

1/2

2-1/2

3

03045

HAL-R-30125

1/8

3/4

2-1/2

3

03060

HAL-L-30125

3/16

5/16

2

3

03090

HAL-S-30187

Tool Description

3/16

9/16

2-1/2

3

03105

HAL-R-30187

3/16

3/4

2-1/2

3

03120

HAL-M-30187

1/4

3/8

2

3

03150

HAL-S-30250

1/4

1/2

2-1/2

3

03155

HAL-SR-30250

1/4

3/4

2-1/2

3

03165

HAL-R-30250

1/4

1

3

3

03180

HAL-M-30250

1/4

1-1/4

3

3

03195

HAL-L-30250

1/4

1-3/4

4

3

03210

HAL-X-30250

5/16

7/16

2

3

03240

HAL-S-30312

5/16

13/16

2-1/2

3

03255

HAL-R-30312

5/16

1

3

3

03270

HAL-M-30312

5/16

1-1/4

3

3

03285

HAL-L-30312

5/16

2-1/8

4

3

03300

HAL-X-30312

3/8

1/2

2

3

03330

HAL-S-30375

3/8

1

3

3

03345

HAL-R-30375 HAL-M-30375

3/8

1-1/4

3-1/2

3

03360

3/8

1-1/2

4

3

03375

HAL-L-30375

3/8

2

4

3

03390

HAL-LX-30375

3/8

2-1/2

5

3

03405

HAL-X-30375

1/2

5/8

2-1/2

3

03435

HAL-S-30500

1/2

1

3

3

03450

HAL-SR-30500

1/2

1-1/4

3

3

03465

HAL-R-30500

1/2

1-5/8

4

3

03480

HAL-M-30500

1/2

2

4

3

03495

HAL-L-30500

1/2

2-1/2

5

3

03510

HAL-LX-30500

1/2

3-1/8

6

3

03525

HAL-X-30500

Speed & Feed on page 58.

APPROPRIATE MACHINING OPERATIONS FOR HAL-3

Continued on next page

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

52


HAL-3

l2 l1

Continued from previous page

HAL-3 (Uncoated) (d1) Cutting Dia.

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

ALUM ≥ 10% Si

COPPER/BRASS

(l2) OAL

No. of Flutes

Sq. End

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Tool Description

5/8

3/4

3

3

03555

HAL-S-30625

5/8

1-5/8

3-1/2

3

03570

HAL-R-30625

5/8

2-1/8

4

3

03585

HAL-M-30625

5/8

2-1/2

5

3

03600

HAL-L-30625

5/8

3-1/4

6

3

03610

HAL-LX-30625

5/8

3-3/4

6

3

03615

HAL-X-30625

3/4

1

4

3

03645

HAL-S-30750

3/4

1-5/8

4

3

03660

HAL-R-30750

3/4

2-1/4

5

3

03675

HAL-M-30750

3/4

3-1/4

6

3

03690

HAL-L-30750

3/4

4

6-1/2

3

03705

HAL-X-30750

1

1-1/4

4

3

03735

HAL-S-31000

1

2

5

3

03750

HAL-R-31000 HAL-M-31000

1

2-5/8

6

3

03765

1

3-1/4

6

3

03780

HAL-L-31000

1

4-1/8

7

3

03795

HAL-X-31000

3-FLUTE

d1

d2

Speed & Feed on page 58.

For additio nal

1-866-5435422 help ca ll us!

www.1heli

cal.com

APPROPRIATE MACHINING OPERATIONS FOR HAL-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Runout (T.I.R.): .0003 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16” Corner Radius: +/- .002 Length of Cut: +.032 / -.000

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(f) 866-350-5968

53


HAL-3 Z plus plus l2 l1 d1

3-FLUTE

d2

HAL-3 (Zplus Coated) (d1) Cutting Dia.

1/8

3/16

1/4

5/16

3/8

1/2

(d2) Shank Dia.

ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

(l1) LOC

(l2) OAL

No. of Flutes

Sq. End

CARBON/GRAPHITE

PLASTICS/PHENOLIC

Tool Description

1/8

1/4

1-1/2

3

03017

HAL-S-30125

1/8

3/8

2

3

03032

HAL-SR-30125

1/8

1/2

2-1/2

3

03047

HAL-R-30125

1/8

3/4

2-1/2

3

03062

HAL-L-30125

3/16

5/16

2

3

03092

HAL-S-30187

3/16

9/16

2-1/2

3

03107

HAL-R-30187

3/16

3/4

2-1/2

3

03122

HAL-M-30187

1/4

3/8

2

3

03152

HAL-S-30250

1/4

1/2

2-1/2

3

03157

HAL-SR-30250

1/4

3/4

2-1/2

3

03167

HAL-R-30250

1/4

1

3

3

03182

HAL-M-30250

1/4

1-1/4

3

3

03197

HAL-L-30250

1/4

1-3/4

4

3

03212

HAL-X-30250

5/16

7/16

2

3

03242

HAL-S-30312

5/16

13/16

2-1/2

3

03257

HAL-R-30312

5/16

1

3

3

03272

HAL-M-30312

5/16

1-1/4

3

3

03287

HAL-L-30312

5/16

2-1/8

4

3

03302

HAL-X-30312

3/8

1/2

2

3

03332

HAL-S-30375

3/8

1

3

3

03347

HAL-R-30375 HAL-M-30375

3/8

1-1/4

3-1/2

3

03362

3/8

1-1/2

4

3

03377

HAL-L-30375

3/8

2

4

3

03392

HAL-LX-30375

3/8

2-1/2

5

3

03407

HAL-X-30375

1/2

5/8

2-1/2

3

03437

HAL-S-30500

1/2

1

3

3

03452

HAL-SR-30500

1/2

1-1/4

3

3

03467

HAL-R-30500

1/2

1-5/8

4

3

03482

HAL-M-30500

1/2

2

4

3

03497

HAL-L-30500

1/2

2-1/2

5

3

03512

HAL-LX-30500

1/2

3-1/8

6

3

03527

HAL-X-30500

Speed & Feed on page 58.

APPROPRIATE MACHINING OPERATIONS FOR HAL-3

Continued on next page

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

54


HAL-3 Z plus plus l2 l1

Continued from previous page

HAL-3 (Zplus Coated) (d1) Cutting Dia.

5/8

3/4

1

(d2) Shank Dia.

ALUM <10% Si

(l1) LOC

ALUM ≥ 10% Si

(l2) OAL

No. of Flutes

COPPER/BRASS

CARBON/GRAPHITE

Sq. End

PLASTICS/PHENOLIC

Tool Description

5/8

3/4

3

3

03557

HAL-S-30625

5/8

1-5/8

3-1/2

3

03572

HAL-R-30625 HAL-M-30625

5/8

2-1/8

4

3

03587

5/8

2-1/2

5

3

03602

HAL-L-30625

5/8

3-1/4

6

3

03612

HAL-LX-30625

5/8

3-3/4

6

3

03617

HAL-X-30625

3/4

1

4

3

03647

HAL-S-30750

3/4

1-5/8

4

3

03662

HAL-R-30750

3/4

2-1/4

5

3

03677

HAL-M-30750

3/4

3-1/4

6

3

03692

HAL-L-30750

3/4

4

6-1/2

3

03707

HAL-X-30750

1

1-1/4

4

3

03737

HAL-S-31000

1

2

5

3

03752

HAL-R-31000

1

2-5/8

6

3

03767

HAL-M-31000

1

3-1/4

6

3

03782

HAL-L-31000

1

4-1/8

7

3

03797

HAL-X-31000

3-FLUTE

d1

d2

Speed & Feed on page 58.

For additio nal

1-866-5435422 help ca ll us!

www.1heli

cal.com

APPROPRIATE MACHINING OPERATIONS FOR HAL-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max.

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(f) 866-350-5968

55


3-FLUTE

HAL-RN-3

Cylindrically ground for optimum performance ( IGHHELIXANDFLUTESCOMBINEDINTHISTOOL provide a superior part finish Also available with Zplus coating for maximum performance (pg. 57) Reduced neck provides a much stronger option for long reach/deep pocketing applications

1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

(d2) Shank Dia.

(l1) LOC

(l2) OAL

l3

l1 d1

d2

ALUM <10% Si

HAL-RN-3 (Uncoated) (d1) Cutting Dia.

l2

(l3) LBS

ALUM ≥ 10% Si

Neck Dia.

COPPER/BRASS

No. of Flutes

CARBON/GRAPHITE

Sq. End

PLASTICS/PHENOLIC

Tool Description

1/8

5/32

3

1/2

.118

3

19015

HAL-RN-R-30125

1/8

5/32

3

3/4

.118

3

19030

HAL-RN-M-30125

3/16

7/32

3

1/2

.178

3

19060

HAL-RN-R-30187

3/16

7/32

3

3/4

.178

3

19075

HAL-RN-M-30187

1/4

3/8

4

3/4

.237

3

19105

HAL-RN-S-30250

1/4

3/8

4

1-1/8

.237

3

19120

HAL-RN-R-30250 HAL-RN-M-30250

1/4

3/8

4

2-1/8

.237

3

19135

5/16

7/16

4

1-1/8

.296

3

19165

HAL-RN-R-30312

5/16

7/16

4

2-1/8

.296

3

19180

HAL-RN-M-30312

5/16

7/16

6

3-1/8

.296

3

19190

HAL-RN-L-30312

5/16

7/16

6

4

.296

3

19200

HAL-RN-X-30312

3/8

1/2

4

1-1/8

.356

3

19210

HAL-RN-R-30375

3/8

1/2

4

2-1/8

.356

3

19225

HAL-RN-M-30375

3/8

1/2

6

3-1/8

.356

3

19235

HAL-RN-L-30375

3/8

1/2

6

4

.356

3

19245

HAL-RN-X-30375

1/2

5/8

4

1-3/8

.475

3

19285

HAL-RN-R-30500

1/2

5/8

4

2-1/4

.475

3

19300

HAL-RN-M-30500

1/2

5/8

6

3-3/8

.475

3

19315

HAL-RN-L-30500

1/2

5/8

6

4-1/4

.475

3

19325

HAL-RN-X-30500

5/8

3/4

4

1-5/8

.593

3

19345

HAL-RN-R-30625

5/8

3/4

6

2-3/8

.593

3

19360

HAL-RN-M-30625

5/8

3/4

6

3-3/8

.593

3

19375

HAL-RN-L-30625

5/8

3/4

6

4-3/8

.593

3

19385

HAL-RN-X-30625

3/4

1

4

2

.712

3

19405

HAL-RN-R-30750

3/4

1

6

2-1/2

.712

3

19420

HAL-RN-M-30750

3/4

1

6

3-3/8

.712

3

19435

HAL-RN-L-30750

3/4

1

6

4-3/8

.712

3

19445

HAL-RN-X-30750

1

1-1/4

5

2-5/8

.950

3

19465

HAL-RN-R-31000

1

1-1/4

6

3-3/8

.950

3

19480

HAL-RN-M-31000

1

1-1/4

7

4-3/8

.950

3

19495

HAL-RN-L-31000

Continued on next page

Speed & Feed on page 58. APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max. Length Below Shank: +.032 / -.000

56


HAL-RN-3 Z plus plus l2

l3

l1

ALUM <10% Si

HAL-RN-3 (Zplus Coated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

(d2) Shank Dia.

(l1) LOC

(l2) OAL

(l3) LBS

Neck Dia.

No. of Flutes

Sq. End

1/8

5/32

3

1/2

.118

3

19017

HAL-RN-R-30125

1/8

5/32

3

3/4

.118

3

19032

HAL-RN-M-30125

3/16

7/32

3

1/2

.178

3

19062

HAL-RN-R-30187

3/16

7/32

3

3/4

.178

3

19077

HAL-RN-M-30187

1/4

3/8

4

3/4

.237

3

19107

HAL-RN-S-30250

1/4

3/8

4

1-1/8

.237

3

19122

HAL-RN-R-30250 HAL-RN-M-30250

Tool Description

1/4

3/8

4

2-1/8

.237

3

19137

5/16

7/16

4

1-1/8

.296

3

19167

HAL-RN-R-30312

5/16

7/16

4

2-1/8

.296

3

19182

HAL-RN-M-30312

5/16

7/16

6

3-1/8

.296

3

19192

HAL-RN-L-30312

5/16

7/16

6

4

.296

3

19202

HAL-RN-X-30312

19212

HAL-RN-R-30375

19227

HAL-RN-M-30375

3/8

1/2

4

1-1/8

.356

3

3/8

1/2

4

2-1/8

.356

3

3/8

1/2

6

3-1/8

.356

3

19237

HAL-RN-L-30375

3/8

1/2

6

4

.356

3

19247

HAL-RN-X-30375

1/2

5/8

4

1-3/8

.475

3

19287

HAL-RN-R-30500 HAL-RN-M-30500

1/2

5/8

4

2-1/4

.475

3

19302

1/2

5/8

6

3-3/8

.475

3

19317

HAL-RN-L-30500

1/2

5/8

6

4-1/4

.475

3

19327

HAL-RN-X-30500

5/8

3/4

4

1-5/8

.593

3

19347

HAL-RN-R-30625

5/8

3/4

6

2-3/8

.593

3

19362

HAL-RN-M-30625

5/8

3/4

6

3-3/8

.593

3

19377

HAL-RN-L-30625

5/8

3/4

6

4-3/8

.593

3

19387

HAL-RN-X-30625

3/4

1

4

2

.712

3

19407

HAL-RN-R-30750

3/4

1

6

2-1/2

.712

3

19422

HAL-RN-M-30750

3/4

1

6

3-3/8

.712

3

19437

HAL-RN-L-30750

3/4

1

6

4-3/8

.712

3

19447

HAL-RN-X-30750

1

1-1/4

5

2-5/8

.950

3

19467

HAL-RN-R-31000

1

1-1/4

6

3-3/8

.950

3

19482

HAL-RN-M-31000

1

1-1/4

7

4-3/8

.950

3

19497

HAL-RN-L-31000

3-FLUTE

d1

d2

Speed & Feed on page 58. APPROPRIATE MACHINING OPERATIONS FOR HAL-RN-3

TOOL TOLERANCES Cutting Diameter: -.0001 / -.0004 Overall Length: +/- 1/16” Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0003 max. Length Below Shank: +.032 / -.000

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(f) 866-350-5968

57


HAL-3, HAL-RN-3

Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE SFM†

Material Guide

Wrought Cast

3-FLUTE

low

2024 2219 5052 7050 6061 7075 A242 A356 A320 A535

-

high

1600 - 2400

A319 A390 A520 A713

720 - 1080

Feed per Tooth (FPT)

Milling Operation

MICRO

Speed & Feed

1/8 low

1/4

high

-

low

-

3/8

high

S*

.0009 - .0012

.0018 - .0024

HR

.0012 - .0016

.0023 - .0032

LR F **

.0015 - .0020 .0009 - .0012

.0029 - .0040 .0018 - .0024

low

-

1/2

high

.0026 - .0036

low

-

high

5/8 low

-

high

3/4 low

-

1"

high

low

-

high

.0035 - .0047

.0044 - .0059

.0053 - .0071

.0070 - .0095

.0035 - .0047

.0047 - .0063

.0058 - .0079

.0070 - .0095

.0094 - .0127

.0044 - .0059 .0026 - .0036

.0058 - .0079 .0035 - .0047

.0073 - .0099 .0044 - .0059

.0088 - .0119 .0053 - .0071

.0117 - .0158 .0070 - .0095

S*

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

.0057 - .0078

HR

.0010 - .0013

.0019 - .0026

.0029 - .0039

.0038 - .0052

.0048 - .0065

.0057 - .0078

.0077 - .0104

LR F **

.0011 - .0014 .0007 - .0010

.0021 - .0029 .0014 - .0019

.0032 - .0043 .0022 - .0029

.0043 - .0058 .0029 - .0039

.0053 - .0072 .0036 - .0049

.0064 - .0086 .0043 - .0058

.0085 - .0115 .0057 - .0078

† On Smaller diameter tools where proper SFM/RPM cannot be achieved please use maximum machine RPM. * When Slotting 1x cutting diameter deep - Use 70% of maximum machine RPM. ** Feed rates reflect conventional part finishing parameters - adjustments may be required.

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 1 x dia.

ADOC = Up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30 of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

Length below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 1 x dia.

ADOC = LOC RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 20% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 30% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 75% of dia. RDOC = 3% to 5% of dia.

LBS

LOC

LOC ADOC

Regular Style

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance. 58


Steel Roughers


ROUGHERS

HSVR-C-4 A plus Eccentrically relieved

l2 l1

Staggered chip breakers that are designed to minimize cutting forces and break up chip congestion

d2

Newly redesigned end geometry for optimum ramping, slotting & plunging

d1

Offset chip breaker design leaves 125 Ra finish

/@R5JJG-@IBOCN"??@?

HSVR-C-4 (Aplus Coated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

7/16

1/2

5/8

3/4

1

STEEL

STAINLESS STEEL

Corner Radius .020

CAST IRON

HI-TEMP ALLOYS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

.010

1/8

1/4

1-1/2

4

33017

HSVR-C-S-40125-R.010

1/8

1/2

2-1/2

4

33032

HSVR-C-R-40125-R.010

3/16

5/16

2

4

33077

HSVR-C-S-40187-R.010

3/16

5/8

2-1/2

4

33092

HSVR-C-R-40187-R.010

1/4

3/8

2

4

33137

HSVR-C-S-40250-R.020

1/4

1/2

2-1/2

4

33142

HSVR-C-SR-40250-R.020

.030

Tool Description

1/4

3/4

2-1/2

4

33152

HSVR-C-R-40250-R.020

1/4

1

3

4

33167

HSVR-C-M-40250-R.020

5/16

1/2

2

4

33227

HSVR-C-S-40312-R.020

5/16

3/4

2-1/2

4

33242

HSVR-C-R-40312-R.020

5/16

1-1/4

3

4

33257

HSVR-C-M-40312-R.020

3/8

1/2

2

4

33317

HSVR-C-S-40375-R.020

3/8

7/8

3

4

33332

HSVR-C-SR-40375-R.020

3/8

1

3

4

33337

HSVR-C-R-40375-R.020

3/8

1-1/4

3

4

33347

HSVR-C-M-40375-R.020

7/16

5/8

2-3/4

4

33407

HSVR-C-S-40437-R.020

7/16

7/8

2-3/4

4

33422

HSVR-C-R-40437-R.020

1/2

5/8

2-1/2

4

33497

HSVR-C-S-40500-R.030

1/2

1

3

4

33512

HSVR-C-SR-40500-R.030

1/2

1-1/4

3

4

33527

HSVR-C-R-40500-R.030

1/2

1-5/8

4

4

33542

HSVR-C-M-40500-R.030

5/8

3/4

3

4

33557

HSVR-C-S-40625-R.030

5/8

1-1/4

3-1/2

4

33572

HSVR-C-SR-40625-R.030

5/8

1-5/8

3-1/2

4

33587

HSVR-C-R-40625-R.030

5/8

2

4

4

33602

HSVR-C-M-40625-R.030

5/8

3-1/4

6

4

33617

HSVR-C-L-40625-R.030

3/4

7/8

3

4

33632

HSVR-C-S-40750-R.030

3/4

1-1/4

4

4

33647

HSVR-C-SR-40750-R.030

3/4

1-5/8

4

4

33662

HSVR-C-R-40750-R.030

3/4

2-1/4

5

4

33677

HSVR-C-M-40750-R.030

3/4

3-1/4

6

4

33692

HSVR-C-L-40750-R.030

1

1-1/2

4

4

33707

HSVR-C-S-41000-R.030

1

2

4-1/2

4

33722

HSVR-C-R-41000-R.030

1

2-5/8

5

4

33737

HSVR-C-M-41000-R.030

1

3

6

4

33742

HSVR-C-ML-41000-R.030

1

4-1/4

7

4

33752

HSVR-C-L-41000-R.030

Speed & Feed on page 61. APPROPRIATE MACHINING OPERATIONS FOR HSVR-C-4

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000

60


HSVR-C-4

Feed Rate Guide: REGULAR STYLE STEEL

Material Guide

10xx 11xx 12xx 12Lxx 15xx

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

STAINLESS STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

P20 P21 S-136 PX5 NAK 80

410 430F 416 440C 420

303 320 304 304L 316 316L 321 347 Kovar Invar 36

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

HI-TEMP ALLOYS

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718

Ti61AL4V (grades 5-38)

Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

ROUGHERS

Speed & Feed

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

< 42 Rc

360 - 440

200 - 400

200 - 300

200 - 300

270 - 330

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

≥ 42 Rc

270 - 330

210 - 250

190 - 230

170 - 210

210 - 250

170 - 210

140 - 170

230 - 290

160 - 200

50 - 60

140 - 170

Feed per Tooth (FPT) 1/8 1/4 3/8 1/2 5/8 3/4 1

Slot HR LR Slot HR LR Slot HR LR Slot HR LR Slot HR LR Slot HR LR Slot HR LR

.0006 .0008 .0010 .0013 .0016 .0020 .0019 .0024 .0030 .0025 .0032 .0039 .0032 .0039 .0049 .0038 .0047 .0059 .0050 .0063 .0079

- .0008 - .0010 - .0012 - .0015 - .0019 - .0024 - .0023 - .0029 - .0036 - .0031 - .0039 - .0048 - .0039 - .0048 - .0060 - .0046 - .0058 - .0072 - .0062 - .0077 - .0096

.0005 .0007 .0008 .0011 .0014 .0017 .0016 .0020 .0025 .0022 .0027 .0034 .0027 .0034 .0042 .0032 .0041 .0051 .0043 .0054 .0068

- .0007 - .0008 - .0010 - .0013 - .0017 - .0021 - .0020 - .0025 - .0031 - .0026 - .0033 - .0041 - .0033 - .0041 - .0052 - .0040 - .0050 - .0062 - .0053 - .0066 - .0083

.0005 .0006 .0008 .0010 .0013 .0016 .0015 .0019 .0024 .0020 .0025 .0032 .0025 .0032 .0039 .0030 .0038 .0047 .0040 .0050 .0063

- .0006 - .0008 - .0010 - .0012 - .0015 - .0019 - .0018 - .0023 - .0029 - .0025 - .0031 - .0039 - .0031 - .0039 - .0048 - .0037 - .0046 - .0058 - .0049 - .0062 - .0077

.0005 .0006 .0007 .0009 .0011 .0014 .0014 .0017 .0021 .0018 .0023 .0028 .0023 .0028 .0035 .0027 .0034 .0042 .0036 .0045 .0056

- .0006 - .0007 - .0009 - .0011 - .0014 - .0017 - .0017 - .0021 - .0026 - .0022 - .0028 - .0034 - .0028 - .0034 - .0043 - .0033 - .0041 - .0052 - .0044 - .0055 - .0069

.0005 .0007 .0008 .0011 .0014 .0017 .0016 .0020 .0025 .0022 .0027 .0034 .0027 .0034 .0042 .0032 .0041 .0051 .0043 .0054 .0068

- .0007 - .0008 - .0010 - .0013 - .0017 - .0021 - .0020 - .0025 - .0031 - .0026 - .0033 - .0041 - .0033 - .0041 - .0052 - .0040 - .0050 - .0062 - .0053 - .0066 - .0083

.0005 .0006 .0008 .0010 .0013 .0016 .0015 .0019 .0024 .0020 .0025 .0032 .0025 .0032 .0039 .0030 .0038 .0047 .0040 .0050 .0063

- .0006 - .0008 - .0010 - .0012 - .0015 - .0019 - .0018 - .0023 - .0029 - .0025 - .0031 - .0039 - .0031 - .0039 - .0048 - .0037 - .0046 - .0058 - .0049 - .0062 - .0077

.0005 .0006 .0007 .0009 .0011 .0014 .0014 .0017 .0021 .0018 .0023 .0028 .0023 .0028 .0035 .0027 .0034 .0042 .0036 .0045 .0056

- .0006 - .0007 - .0009 - .0011 - .0014 - .0017 - .0017 - .0021 - .0026 - .0022 - .0028 - .0034 - .0028 - .0034 - .0043 - .0033 - .0041 - .0052 - .0044 - .0055 - .0069

.0006 .0008 .0010 .0013 .0016 .0020 .0019 .0024 .0030 .0025 .0032 .0039 .0032 .0039 .0049 .0038 .0047 .0059 .0050 .0063 .0079

- .0008 - .0010 - .0012 - .0015 - .0019 - .0024 - .0023 - .0029 - .0036 - .0031 - .0039 - .0048 - .0039 - .0048 - .0060 - .0046 - .0058 - .0072 - .0062 - .0077 - .0096

.0005 .0007 .0008 .0010 .0013 .0016 .0016 .0020 .0024 .0021 .0026 .0033 .0026 .0033 .0041 .0031 .0039 .0049 .0042 .0052 .0065

- .0006 - .0008 - .0010 - .0013 - .0016 - .0020 - .0019 - .0024 - .0030 - .0026 - .0032 - .0040 - .0032 - .0040 - .0050 - .0038 - .0048 - .0060 - .0051 - .0064 - .0080

.0003 .0004 .0005 .0006 .0007 .0009 .0009 .0011 .0014 .0012 .0014 .0018 .0014 .0018 .0023 .0017 .0022 .0027 .0023 .0029 .0036

- .0004 - .0004 - .0006 - .0007 - .0009 - .0011 - .0011 - .0013 - .0017 - .0014 - .0018 - .0022 - .0018 - .0022 - .0028 - .0021 - .0026 - .0033 - .0028 - .0035 - .0044

.0004 .0005 .0006 .0008 .0010 .0012 .0012 .0015 .0019 .0016 .0020 .0025 .0020 .0025 .0031 .0024 .0030 .0037 .0032 .0040 .0050

- .0005 - .0006 - .0008 - .0010 - .0012 - .0015 - .0015 - .0018 - .0023 - .0019 - .0024 - .0030 - .0024 - .0030 - .0038 - .0029 - .0036 - .0045 - .0039 - .0048 - .0061

Depth of Cut Guide: REGULAR STYLE

Length of Cut (LOC)

Slotting (S) ≤ Regular LOC > Regular LOC

ADOC = up to 50% of dia. We recommend using reduced neck (RN) tooling for long reach

Heavy Roughing (HR)

Light Roughing (LR)

ADOC = up to 1.5 x dia.

ADOC = LOC

RDOC = 30% to 50% of dia.

RDOC = 15% to 25% of dia.

ADOC = up to 1 x dia.

ADOC = up to 2 x dia.

RDOC = 20% to 30% of dia.

RDOC = 10% to 15% of dia.

LOC ADOC

Regular Style RDOC

Please visit our Technical Section on Pages 98-135 for further assistance.

(p) 866-543-5422

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(f) 866-350-5968

61


ROUGHERS

HXVR A plus -ANUFACTUREDONOURNEW8SUBSTRATE

l2

l1

Staggered "low profile" tooth design for ultimate strength and designed to minimize cutting forces. New Aplus coating for superior tool protection, higher speeds & feeds plus increased wear resistance

/@R 1MJ?P>O

4 & 5 flute options

HXVR (Aplus Coated) (d1) Cutting Dia. 1/4

3/8

1/2

5/8

3/4

1

d1

d2

STEEL

(d2) Shank Dia.

(l1) LOC

1/4 1/4

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

Corner Radius .040

HARDENED STEEL

(l2) OAL

No. of Flutes

.030

3/8

2

4

54017

HXVR-S-40250-R.030

3/4

2-1/2

4

54047

HXVR-R-40250-R.030

3/8

1/2

2

4

54092

3/8

1/2

2

5

55092

HXVR-S-50375-R.040

3/8

1

3

4

54107

HXVR-R-40375-R.040

Tool Description

.060

HXVR-S-40375-R.040

3/8

1

3

5

55107

HXVR-R-50375-R.040

1/2

5/8

2-1/2

4

54152

HXVR-S-40500-R.040

1/2

5/8

2-1/2

5

55152

HXVR-S-50500-R.040

1/2

1-1/4

3

4

54182

HXVR-R-40500-R.040

1/2

1-1/4

3

5

55182

5/8

3/4

3

4

54227

5/8

3/4

3

5

55227

HXVR-S-50625-R.060

5/8

1-5/8

3-1/2

4

54257

HXVR-R-40625-R.060

HXVR-R-50500-R.040 HXVR-S-40625-R.060

5/8

1-5/8

3-1/2

5

55257

HXVR-R-50625-R.060

3/4

1

3

4

54302

HXVR-S-40750-R.060

3/4

1

3

5

55302

HXVR-S-50750-R.060

3/4

1-5/8

4

4

54317

HXVR-R-40750-R.060

3/4

1-5/8

4

5

55317

HXVR-R-50750-R.060

1

1-1/4

4

4

54377

HXVR-S-41000-R.060

1

1-1/4

4

5

55377

HXVR-S-51000-R.060

1

2

4-1/2

4

54392

HXVR-R-41000-R.060

1

2

4-1/2

5

55392

HXVR-R-51000-R.060

Speed & Feed on page 64.

APPROPRIATE MACHINING OPERATIONS FOR HXVR

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

62


HXVR-RN ROUGHERS

A plus -ANUFACTUREDONOURNEW8SUBSTRATE

l2

l3

Staggered "low profile" tooth design for ultimate strength and designed to minimize cutting forces New Aplus coating for superior tool protection, higher speeds & feeds plus increased wear resistance Reduced neck provides a much stronger option for long reach/deep pocketing applications

STEEL

(d2) Shank Dia.

(l1) LOC

1/4

1/4

3/8

2-1/2

1-1/8

3/8

1/2

2-1/2

1-1/8

3/8

1/2

2-1/2

1-1/8

.356

1/2 5/8 3/4 1

(l3) LBS

STAINLESS STEEL

(d1) Cutting Dia.

3/8

(l2) OAL

d1

d2

/@R 1MJ?P>O

4 & 5 flute options

HXVR-RN (Aplus Coated)

l1

CAST IRON

HI-TEMP ALLOYS

Corner Radius .040

HARDENED STEEL

No. of Flutes

.030

.237

4

64032

.356

4

64077

HXVR-RN-R-40375-R.040

5

65077

HXVR-RN-R-50375-R.040

Neck Dia.

Tool Description

.060

HXVR-RN-R-40250-R.030

1/2

5/8

3

1-3/8

.475

4

64152

HXVR-RN-R-40500-R.040

1/2

5/8

3

1-3/8

.475

5

65152

HXVR-RN-R-50500-R.040

5/8

3/4

3-1/2

1-5/8

.593

4

64227

HXVR-RN-R-40625-R.060

5/8

3/4

3-1/2

1-5/8

.593

5

65227

HXVR-RN-R-50625-R.060

3/4

1

4

2

.712

4

64302

HXVR-RN-R-40750-R.060

3/4

1

4

2

.712

5

65302

HXVR-RN-R-50750-R.060

1

1-1/4

5

2-5/8

.950

4

64377

HXVR-RN-R-41000-R.060

1

1-1/4

5

2-5/8

.950

5

65377

HXVR-RN-R-51000-R.060

Speed & Feed on page 64.

APPROPRIATE MACHINING OPERATIONS FOR HXVR-RN

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

(p) 866-543-5422

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www.1helical.com

|

(f) 866-350-5968

63


HXVR & HXVR-RN ROUGHERS MICRO

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE STEEL 10xx 11xx 12xx 12Lxx 15xx

Material Guide

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

STAINLESS STEEL

HARD STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

P20 P21 S-136 PX5 NAK 80

Steel Grades > 50Rc.

410 430F 416 440C 420

303 320 304 304L 316 316L 321 347 Kovar Invar 36

HI-TEMP ALLOYS

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718

Ti61AL4V (grades 5-38)

Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

< 42 Rc

360 - 440

200 - 400

200 - 300

200 - 300

≥ 42 Rc

270 - 330

210 - 250

190 - 230

170 - 210

low - high

80 - 100

low - high

low - high

low - high

low - high

low - high

low - high

low - high

270 - 330

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

210 - 250

170 - 210

140 - 170

230 - 290

160 - 200

50 - 60

140 - 170

Feed per Tooth (FPT) 1/4 3/8 1/2 5/8 3/4 1

Slot HR LR Slot HR LR Slot HR LR Slot HR LR Slot HR LR Slot HR LR

.0013 .0016 .0020 .0019 .0024 .0030 .0025 .0032 .0039 .0032 .0039 .0049 .0038 .0047 .0059 .0050 .0063 .0079

- .0015 - .0019 - .0024 - .0023 - .0029 - .0036 - .0031 - .0039 - .0048 - .0039 - .0048 - .0060 - .0046 - .0058 - .0072 - .0062 - .0077 - .0096

.0011 .0014 .0017 .0016 .0020 .0025 .0022 .0027 .0034 .0027 .0034 .0042 .0032 .0041 .0051 .0043 .0054 .0068

- .0013 - .0017 - .0021 - .0020 - .0025 - .0031 - .0026 - .0033 - .0041 - .0033 - .0041 - .0052 - .0040 - .0050 - .0062 - .0053 - .0066 - .0083

.0010 .0013 .0016 .0015 .0019 .0024 .0020 .0025 .0032 .0025 .0032 .0039 .0030 .0038 .0047 .0040 .0050 .0063

- .0012 - .0015 - .0019 - .0018 - .0023 - .0029 - .0025 - .0031 - .0039 - .0031 - .0039 - .0048 - .0037 - .0046 - .0058 - .0049 - .0062 - .0077

.0009 .0011 .0014 .0014 .0017 .0021 .0018 .0023 .0028 .0023 .0028 .0035 .0027 .0034 .0042 .0036 .0045 .0056

- .0011 - .0014 - .0017 - .0017 - .0021 - .0026 - .0022 - .0028 - .0034 - .0028 - .0034 - .0043 - .0033 - .0041 - .0052 - .0044 - .0055 - .0069

.0009 .0011 .0014 .0013 .0016 .0020 .0017 .0022 .0027 .0022 .0027 .0034 .0026 .0032 .0041 .0035 .0043 .0054

- .0011 - .0013 - .0017 - .0016 - .0020 - .0025 - .0021 - .0026 - .0033 - .0026 - .0033 - .0041 - .0032 - .0040 - .0050 - .0042 - .0053 - .0066

.0011 .0014 .0017 .0016 .0020 .0025 .0022 .0027 .0034 .0027 .0034 .0042 .0032 .0041 .0051 .0043 .0054 .0068

- .0013 - .0017 - .0021 - .0020 - .0025 - .0031 - .0026 - .0033 - .0041 - .0033 - .0041 - .0052 - .0040 - .0050 - .0062 - .0053 - .0066 - .0083

.0010 .0013 .0016 .0015 .0019 .0024 .0020 .0025 .0032 .0025 .0032 .0039 .0030 .0038 .0047 .0040 .0050 .0063

- .0012 - .0015 - .0019 - .0018 - .0023 - .0029 - .0025 - .0031 - .0039 - .0031 - .0039 - .0048 - .0037 - .0046 - .0058 - .0049 - .0062 - .0077

.0009 .0011 .0014 .0014 .0017 .0021 .0018 .0023 .0028 .0023 .0028 .0035 .0027 .0034 .0042 .0036 .0045 .0056

- .0011 - .0014 - .0017 - .0017 - .0021 - .0026 - .0022 - .0028 - .0034 - .0028 - .0034 - .0043 - .0033 - .0041 - .0052 - .0044 - .0055 - .0069

.0013 .0016 .0020 .0019 .0024 .0030 .0025 .0032 .0039 .0032 .0039 .0049 .0038 .0047 .0059 .0050 .0063 .0079

- .0015 - .0019 - .0024 - .0023 - .0029 - .0036 - .0031 - .0039 - .0048 - .0039 - .0048 - .0060 - .0046 - .0058 - .0072 - .0062 - .0077 - .0096

.0010 .0013 .0016 .0016 .0020 .0024 .0021 .0026 .0033 .0026 .0033 .0041 .0031 .0039 .0049 .0042 .0052 .0065

- .0013 - .0016 - .0020 - .0019 - .0024 - .0030 - .0026 - .0032 - .0040 - .0032 - .0040 - .0050 - .0038 - .0048 - .0060 - .0051 - .0064 - .0080

.0006 .0007 .0009 .0009 .0011 .0014 .0012 .0014 .0018 .0014 .0018 .0023 .0017 .0022 .0027 .0023 .0029 .0036

- .0007 - .0009 - .0011 - .0011 - .0013 - .0017 - .0014 - .0018 - .0022 - .0018 - .0022 - .0028 - .0021 - .0026 - .0033 - .0028 - .0035 - .0044

.0008 .0010 .0012 .0012 .0015 .0019 .0016 .0020 .0025 .0020 .0025 .0031 .0024 .0030 .0037 .0032 .0040 .0050

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

≤ Regular LOC

ADOC (4 flute) = up to 1 x dia. ADOC (5 flute) = up to 50% of dia.

ADOC = up to 1.5 x dia. RDOC (4 flute) = 35% to 50% of dia. RDOC (5 flute) = 25% to 35% of dia.

ADOC = LOC

> Regular LOC

Not Recommended - Utilize necked down tooling if long reach is needed

ADOC = up to 1x dia. RDOC (4 flute) = 25% to 35% of dia. RDOC (5 flute) = 15% to 25% of dia.

ADOC = up to 1.5 x dia.

RDOC = 15% to 25% of dia.

RDOC = 10% to 15% of dia.

Length Below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

≤ Regular LBS

ADOC (4 flute) = up to 50% of dia. ADOC (5 flute) = up to 33% of dia.

ADOC = 1.0 to 1.5 x dia. RDOC (4 flute) = 30% to 40% of dia. RDOC (5 flute) = 20% to 30% of dia.

ADOC = LOC

> Regular LBS

ADOC (4 flute) = up to 33% of dia. ADOC (5 flute) = up to 20% of dia.

ADOC = up to 1x dia. RDOC (4 flute) = 20% to 30% of dia. RDOC (5 flute) = 10% to 20% of dia.

ADOC = up to 1.5x dia.

RDOC = 15% to 25% of dia.

RDOC = 10% to 15% of dia.

Please visit our Technical Section on Pages 98-135 for further assistance. 64

- .0010 - .0012 - .0015 - .0015 - .0018 - .0023 - .0019 - .0024 - .0030 - .0024 - .0030 - .0038 - .0029 - .0036 - .0045 - .0039 - .0048 - .0061


3-Flute Steel Tooling


HST-3 A plus Ball nose conďŹ guration (listed below)

Non-variable pitch

l2

Specifically designed for slotting, pocketing and roughing

l1

 FLUTEDESIGNALLOWSFOREXCELLENTCHIPEVACUATION

d2

3-FLUTE

Corner radi allowing for stronger tool corners, increased tool life and part finish

d1

Ball nose choices listed below

HST-3 (Aplus Coated) (d1) Cutting Dia. 1/8 3/16

1/4

5/16

3/8

1/2

5/8

3/4

1

STEEL

(l2) OAL

STAINLESS STEEL

Corner Radius .020

CAST IRON

HI-TEMP ALLOYS

(d2) Shank Dia.

(l1) LOC

No. of Flutes

.010

1/8

1/4

1/8

1/2

1-1/2

3

08017

12017

HST-S-30125

2-1/2

3

08032

12032

HST-R-30125

3/16

5/16

3/16

9/16

2

3

08062

12062

HST-S-30187

2-1/2

3

08077

12077

HST-R-30187

1/4

3/8

2

3

08107

12107

HST-S-30250

1/4

1/2

2-1/2

3

08112

12112

HST-SR-30250

1/4

3/4

2-1/2

3

08122

12122

1/4

1

3

3

08137

.030

Ball Nose

Tool Description

HST-R-30250 HST-M-30250

5/16

7/16

2

3

08167

12167

HST-S-30312

5/16

13/16

2-1/2

3

08182

12182

HST-R-30312

5/16

1-1/4

3

3

08192

3/8

1/2

2

3

08212

3/8

1

3

3

08227

3/8

1-1/4

3

3

08242

1/2

5/8

2-1/2

3

08317

12317

HST-S-30500

1/2

1

3

3

08332

12332

HST-SR-30500

1/2

1-1/4

3

3

08347

12347

1/2

1-5/8

4

3

08362

HST-M-30312 12212

HST-S-30375

12227

HST-R-30375 HST-M-30375

HST-R-30500 HST-M-30500

5/8

3/4

3

3

08392

12392

HST-S-30625

5/8

1-1/8

3-1/2

3

08407

12407

HST-SR-30625

5/8

1-5/8

4

3

08422

12422

5/8

2-1/8

4

3

08437

3/4

1

3

3

08467

12467

HST-S-30750

3/4

1-5/8

4

3

08482

12482

HST-R-30750

3/4

2-1/4

5

3

08497

1

1-1/4

4

3

08527

1

2

4-1/2

3

08542

1

2-5/8

6

3

08557

HST-R-30625 HST-M-30625

HST-M-30750 12527

HST-S-31000

12542

HST-R-31000 HST-M-31000

Speed & Feed on page 68. itional For add 422

-543-5s4! 1-866lp u e call h

APPROPRIATE MACHINING OPERATIONS FOR HST-3

m

lical.co

www.1he

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Ball Nose Radius: +/- .001

66


HST-RN-3 A plus Ball nose conďŹ guration (listed below)

Non-variable pitch Specifically designed for slotting, pocketing and roughing

l2

l3

 FLUTEDESIGNALLOWSFOREXCELLENTCHIPEVACUATION

l1 d1

d2

Reduced neck provides a much stronger option for long reach/deep pocketing applications

HST-RN-3 (Aplus Coated) (d1) Cutting Dia. 1/8 3/16 1/4

5/16

3/8

1/2

5/8

3/4

1

STEEL

STAINLESS STEEL

Corner Radius .020

CAST IRON

HI-TEMP ALLOYS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

(l3) LBS

Neck Dia.

No. of Flutes

.010

1/8

5/32

3

3/8

.118

3

10017

13017

HST-RN-S-30125

1/8

5/32

3

1/2

.118

3

10032

13032

HST-RN-R-30125 HST-RN-M-30125

.030

Ball Nose

Tool Description

1/8

5/32

3

5/8

.118

3

10047

13047

3/16

7/32

3

1/2

.178

3

10077

13077

HST-RN-R-30187

3/16

7/32

3

3/4

.178

3

10092

13092

HST-RN-M-30187

1/4

3/8

4

3/4

.237

3

10112

13112

HST-RN-S-30250

1/4

3/8

4

1-1/8

.237

3

10122

13122

HST-RN-R-30250 HST-RN-M-30250

1/4

3/8

4

2-1/8

.237

3

10137

13137

5/16

7/16

4

1-1/8

.296

3

10157

13157

HST-RN-R-30312

5/16

7/16

4

2-1/8

.296

3

10167

13167

HST-RN-M-30312

5/16

7/16

6

3-1/8

.296

3

10177

13177

HST-RN-L-30312

5/16

7/16

6

4

.296

3

10182

13182

HST-RN-X-30312

3/8

1/2

4

1-1/8

.356

3

10197

13197

HST-RN-R-30375

3/8

1/2

6

2-3/8

.356

3

10212

13212

HST-RN-M-30375

3/8

1/2

6

3-3/8

.356

3

10227

13227

HST-RN-L-30375

3/8

1/2

6

4

.356

3

10237

13232

HST-RN-X-30375

1/2

5/8

4

1-3/8

.475

3

10302

13302

HST-RN-R-30500

1/2

5/8

6

2-3/8

.475

3

10317

13317

HST-RN-M-30500

1/2

5/8

6

3-3/8

.475

3

10332

13332

HST-RN-L-30500

1/2

5/8

6

4-1/8

.475

3

10347

13347

HST-RN-X-30500

5/8

3/4

4

1-5/8

.593

3

10377

13377

HST-RN-R-30625

5/8

3/4

6

2-3/8

.593

3

10392

13392

HST-RN-M-30625

5/8

3/4

6

3-3/8

.593

3

10407

13407

HST-RN-L-30625

5/8

3/4

6

4-1/8

.593

3

10422

13422

HST-RN-X-30625

3/4

1

4

1-3/4

.712

3

10452

13452

HST-RN-R-30750

3/4

1

6

2-1/2

.712

3

10467

13467

HST-RN-M-30750

3/4

1

6

3-3/8

.712

3

10482

13482

HST-RN-L-30750

3/4

1

6

4-1/8

.712

3

10497

13497

HST-RN-X-30750

1

1-1/4

6

2-1/2

.950

3

10527

13527

HST-RN-M-31000

1

1-1/4

6

3-3/8

.950

3

10542

13542

HST-RN-L-31000

1

1-1/4

6

4-1/8

.950

3

10557

13557

HST-RN-X-31000

3-FLUTE

Corner radi allowing for stronger tool corners, increased tool life and part finish

Speed & Feed on page 68.

APPROPRIATE MACHINING OPERATIONS FOR HST-RN-3

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Shank Diameter: -.0001 / -.0004 (ISO h6) Corner Radius: +/- .002 Ball Nose Radius: +/- .001

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

Runout (T.I.R.): .0005 max. Overall Length: +/- 1/16" Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

67


HST-3, HST-RN-3

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE STEEL

3-FLUTE

Material Guide

10xx 11xx 12xx 12Lxx 15xx

STAINLESS STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

410 430F 416 440C 420

P20 P21 S-136 PX5 NAK 80

303 320 304 304L 316 316L 321 347 Kovar Invar 36

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

HI-TEMP ALLOYS

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Ti61AL4V (grades 5-38)

Hast-X

Mar-M

Stellite

AirResist

Monel

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

Feed per Tooth (FPT) 1/8

1/4

3/8

1/2

5/8

3/4

1

Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071

.0005 .0006 .0008 .0005 .0010 .0012 .0015 .0011 .0015 .0018 .0023 .0016 .0020 .0025 .0031 .0022 .0025 .0031 .0039 .0027 .0030 .0037 .0046 .0033 .0039 .0049 .0062 .0043

- .0007 - .0008 - .0010 - .0007 - .0013 - .0017 - .0021 - .0015 - .0020 - .0025 - .0031 - .0022 - .0027 - .0033 - .0042 - .0029 - .0033 - .0042 - .0052 - .0037 - .0040 - .0050 - .0063 - .0044 - .0053 - .0067 - .0083 - .0059

.0003 .0003 .0004 .0003 .0005 .0007 .0009 .0006 .0008 .0010 .0013 .0009 .0011 .0014 .0017 .0012 .0014 .0017 .0021 .0015 .0016 .0020 .0026 .0018 .0022 .0027 .0034 .0024

- .0004 - .0005 - .0006 - .0004 - .0007 - .0009 - .0012 - .0008 - .0011 - .0014 - .0017 - .0012 - .0015 - .0018 - .0023 - .0016 - .0018 - .0023 - .0029 - .0020 - .0022 - .0028 - .0035 - .0024 - .0029 - .0037 - .0046 - .0032

.0004 .0005 .0006 .0004 .0007 .0009 .0012 .0008 .0011 .0014 .0018 .0012 .0015 .0019 .0023 .0016 .0019 .0023 .0029 .0021 .0022 .0028 .0035 .0025 .0030 .0037 .0047 .0033

- .0005 - .0006 - .0008 - .0006 - .0010 - .0013 - .0016 - .0011 - .0015 - .0019 - .0024 - .0017 - .0020 - .0025 - .0032 - .0022 - .0025 - .0032 - .0040 - .0028 - .0030 - .0038 - .0047 - .0033 - .0040 - .0051 - .0063 - .0045

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 50% x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = up to 3 x dia. RDOC = 3% to 5% of dia.

Length Below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 50% of dia.

ADOC = up to 1 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 25% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 1x dia. RDOC = 3% to 5% of dia.

Please visit our Technical Section on Pages 98-135 for further assistance. 68


4-Flute Steel Tooling


HSV-4 A plus l2

Strong eccentrically relieved tool grind for the toughest of applications Combines two tools into one, for roughing & finishing Variable pitch design helps to eliminate chatter d2 Multiple corner radius options allowing for stronger tool corners, increased tool life and part finish Excellent results in all ferrous materials and Titanium

l1 d1

/@R5JJG-@IBOCN"??@?

HSV-4 (Aplus Coated) (d1) Cutting Dia.

4-FLUTE

1/8 5/32 3/16 7/32

1/4

9/32

5/16 11/32

3/8

13/32 7/16

15/32

STEEL

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Sq. End

1/8

1/4

1-1/2

4

30017

31017

HSV-S-40125

1/8

1/2

2-1/2

4

30032

31032

HSV-R-40125

.010

Corner Radius .020

.030

Tool Description

3/16

3/16

2

4

30047

31047

HSV-S-40156

3/16

7/16

2-1/2

4

30062

31062

HSV-R-40156

3/16

5/16

2

4

30077

31077

HSV-S-40187

3/16

5/8

2-1/2

4

30092

31092

HSV-R-40187

1/4

1/4

2

4

30107

31107

HSV-S-40218

1/4

7/16

2-1/2

4

30122

31122

HSV-R-40218

30137

1/4

3/8

2

4

1/4

1/2

2-1/2

4

31137

HSV-S-40250

31142

HSV-SR-40250

30142

1/4

3/4

2-1/2

4

30152

31152

HSV-R-40250

1/4

1

3

4

30167

31167

HSV-M-40250

5/16

7/16

2

4

30182

31182

HSV-S-40281

5/16

5/8

2-1/2

4

30197

31197

HSV-R-40281

5/16

1

3

4

30212

31212

HSV-M-40281

5/16

1/2

2

4

30227

31227

HSV-S-40312

5/16

3/4

2-1/2

4

30242

31242

HSV-R-40312

5/16

1-1/4

3

4

30257

31257

HSV-M-40312

3/8

1/2

2

4

30272

31272

HSV-S-40343

3/8

13/16

3

4

30287

31287

HSV-R-40343

3/8

1/2

2

4

30317

31317

HSV-S-40375

3/8

7/8

3

4

30332

31332

HSV-SR-40375

30337

31337

HSV-R-40375 HSV-M-40375

3/8

1

3

4

3/8

1-1/4

3

4

30347

31347

7/16

1/2

2-3/4

4

30362

31362

HSV-S-40406

7/16

15/16

2-3/4

4

30377

31377

HSV-R-40406

7/16

5/8

2-3/4

4

30407

31407

HSV-S-40437

7/16

7/8

2-3/4

4

30422

31422

HSV-R-40437

7/16

1-1/8

3-1/2

4

30437

31437

1/2

5/8

2-1/2

4

30452

31452

HSV-S-40468

1/2

1

3

4

30467

31467

HSV-R-40468

1/2

1-1/4

3

4

30482

31482

HSV-M-40468

Speed & Feed on page 73.

APPROPRIATE MACHINING OPERATIONS FOR HSV-4

HSV-M-40437

Continued on next page

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000

70


HSV-4 A plus l2 l1 d2

d1

/@R5JJG-@IBOCN"??@?

HSV-4 (Aplus Coated) (d1) Cutting Dia.

1/2

5/8

3/4

1

STEEL

No. of Flutes

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

1/2

5/8

2-1/2

4

30497

31497

HSV-S-40500

1/2

1

3

4

30512

31512

HSV-SR-40500

1/2

1-1/4

3

4

30527

31527

HSV-R-40500

1/2

1-5/8

4

4

30542

31542

HSV-M-40500

Sq. End

Corner Radius .020

.010

Tool Description

.030

5/8

3/4

3

4

30557

31557

HSV-S-40625

5/8

1-1/4

3-1/2

4

30572

31572

HSV-SR-40625

5/8

1-5/8

3-1/2

4

30587

31587

HSV-R-40625

5/8

2

4

4

30602

31602

HSV-M-40625

30617

31617

HSV-L-40625

5/8

3-1/4

6

4

3/4

7/8

3

4

30632

31632

HSV-S-40750

3/4

1-1/4

4

4

30647

31647

HSV-SR-40750

3/4

1-5/8

4

4

30662

31662

HSV-R-40750

3/4

2-1/4

5

4

30677

31677

HSV-M-40750

3/4

3-1/4

6

4

30692

31692

HSV-L-40750

1

1-1/2

4

4

30707

31707

HSV-S-41000

1

2

4-1/2

4

30722

31722

HSV-R-41000

1

2-5/8

5

4

30737

31737

HSV-M-41000

1

3

6

4

30742

31742

HSV-ML-41000

1

4-1/4

7

4

30752

31752

HSV-L-41000

4-FLUTE

Continued from previous page

Speed & Feed on page 73.

For additio nal

1-866-5435422 help ca ll us!

www.1heli

cal.com

APPROPRIATE MACHINING OPERATIONS FOR HSV-4

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

71


HSV-RN-4 A plus Strong eccentrically relieved tool Combines two tools into one, for roughing & finishing Variable pitch design helps to eliminate chatter Corner radii allowing for stronger tool corners, increased tool life and part finish Excellent results in all ferrous materials and Titanium Reduced neck provides a much stronger option for long reach/deep pocketing applications

l2

4-FLUTE

d1

STEEL

HI-TEMP ALLOYS

1/8

5/32

3

3/8

.118

4

32017

HSV-RN-S-40125-R.010

1/8

1/8

5/32

3

1/2

.118

4

32032

HSV-RN-R-40125-R.010 HSV-RN-M-40125-R.010

3/8

1/2

5/8

3/4

1

Neck Dia.

No. of Flutes

CAST IRON

(d2) Shank Dia.

1/4

(l3) LBS

STAINLESS STEEL

(d1) Cutting Dia.

3/16

(l2) OAL

l1

d2

HSV-RN-4 (Aplus Coated) (l1) LOC

l3

.010

Corner Radius .020

.030

Tool Description

1/8

5/32

3

5/8

.118

4

32047

3/16

7/32

3

1/2

.178

4

32062

HSV-RN-S-40187-R.010

3/16

7/32

3

3/4

.178

4

32077

HSV-RN-R-40187-R.010

3/16

7/32

3

1

.178

4

32092

1/4

3/8

3

3/4

.237

4

32107

HSV-RN-S-40250-R.020

1/4

3/8

4

1-1/8

.237

4

32122

HSV-RN-R-40250-R.020

1/4

3/8

4

2-1/8

.237

4

32137

HSV-RN-M-40250-R.020

3/8

1/2

4

1-1/8

.356

4

32152

HSV-RN-S-40375-R.020

3/8

1/2

4

2-1/8

.356

4

32167

HSV-RN-R-40375-R.020

3/8

1/2

6

3-1/8

.356

4

32182

HSV-RN-M-40375-R.020

3/8

1/2

6

4-1/8

.356

4

32197

1/2

5/8

4

1-1/2

.475

4

32212

1/2

5/8

4

2-1/4

.475

4

32227

HSV-RN-R-40500-R.030

1/2

5/8

6

3-3/8

.475

4

32242

HSV-RN-M-40500-R.030

HSV-RN-M-40187-R.010

HSV-RN-L-40375-R.020 HSV-RN-S-40500-R.030

1/2

5/8

6

4-1/8

.475

4

32257

HSV-RN-L-40500-R.030

5/8

3/4

4

1-5/8

.593

4

32272

HSV-RN-S-40625-R.030

5/8

3/4

6

2-3/8

.593

4

32287

HSV-RN-R-40625-R.030

5/8

3/4

6

3-3/8

.593

4

32302

HSV-RN-M-40625-R.030

5/8

3/4

6

4-1/8

.593

4

32317

HSV-RN-L-40625-R.030

3/4

1

4

2

.712

4

32332

HSV-RN-S-40750-R.030

3/4

1

6

2-1/2

.712

4

32347

HSV-RN-R-40750-R.030

3/4

1

6

3-3/8

.712

4

32362

HSV-RN-M-40750-R.030

3/4

1

6

4-1/8

.712

4

32377

HSV-RN-L-40750-R.030

1

1-1/4

4

2-1/4

.950

4

32392

HSV-RN-S-41000-R.030

1

1-1/4

6

2-5/8

.950

4

32407

HSV-RN-R-41000-R.030

1

1-1/4

6

3-3/8

.950

4

32422

HSV-RN-M-41000-R.030

1

1-1/4

6

4-1/8

.950

4

32437

HSV-RN-L-41000-R.030

Speed & Feed on page 73. itional For add 5422 431-866-lp5call us! he cal.com heli

www.1

APPROPRIATE MACHINING OPERATIONS FOR HSV-RN-4

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

72


HSV-4, HSV-RN-4

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE STEEL

Material Guide

10xx 11xx 12xx 12Lxx 15xx

STAINLESS STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

410 430F 416 440C 420

P20 P21 S-136 PX5 NAK 80

303 320 304 304L 316 316L 321 347 Kovar Invar 36

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

HI-TEMP ALLOYS

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

Ti61AL4V (grades 5-38)

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

1/8

1/4

3/8

1/2

5/8

3/4

1

Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071

.0005 .0006 .0008 .0005 .0010 .0012 .0015 .0011 .0015 .0018 .0023 .0016 .0020 .0025 .0031 .0022 .0025 .0031 .0039 .0027 .0030 .0037 .0046 .0033 .0039 .0049 .0062 .0043

- .0007 - .0008 - .0010 - .0007 - .0013 - .0017 - .0021 - .0015 - .0020 - .0025 - .0031 - .0022 - .0027 - .0033 - .0042 - .0029 - .0033 - .0042 - .0052 - .0037 - .0040 - .0050 - .0063 - .0044 - .0053 - .0067 - .0083 - .0059

.0003 .0003 .0004 .0003 .0005 .0007 .0009 .0006 .0008 .0010 .0013 .0009 .0011 .0014 .0017 .0012 .0014 .0017 .0021 .0015 .0016 .0020 .0026 .0018 .0022 .0027 .0034 .0024

- .0004 - .0005 - .0006 - .0004 - .0007 - .0009 - .0012 - .0008 - .0011 - .0014 - .0017 - .0012 - .0015 - .0018 - .0023 - .0016 - .0018 - .0023 - .0029 - .0020 - .0022 - .0028 - .0035 - .0024 - .0029 - .0037 - .0046 - .0032

.0004 .0005 .0006 .0004 .0007 .0009 .0012 .0008 .0011 .0014 .0018 .0012 .0015 .0019 .0023 .0016 .0019 .0023 .0029 .0021 .0022 .0028 .0035 .0025 .0030 .0037 .0047 .0033

- .0005 - .0006 - .0008 - .0006 - .0010 - .0013 - .0016 - .0011 - .0015 - .0019 - .0024 - .0017 - .0020 - .0025 - .0032 - .0022 - .0025 - .0032 - .0040 - .0028 - .0030 - .0038 - .0047 - .0033 - .0040 - .0051 - .0063 - .0045

4-FLUTE

Feed per Tooth (FPT)

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 50% x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = up to 3 x dia. RDOC = 3% to 5% of dia.

Length Below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 50% of dia.

ADOC = up to 1 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 25% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 1x dia. RDOC = 3% to 5% of dia.

Please visit our Technical Section on Pages 98-135 for further assistance. (p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

73


HST-4-BN A plus l2

Non-variable pitch Excellent tool for contouring and finishing Provides superior surface finish

HST-4-BN (Aplus Coated) (d1) Cutting Dia.

4-FLUTE

1/8 3/16 1/4 5/16 3/8 1/2

5/8 3/4 1

l1 d2

STEEL

d1

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Ball Nose

1/8

1/4

1-1/2

4

16017

HST-S-40125-BN

1/8

1/2

2-1/2

4

16032

HST-R-40125-BN

3/16

5/16

2

4

16062

HST-S-40187-BN

3/16

9/16

2-1/2

4

16077

HST-R-40187-BN

1/4

3/8

2

4

16107

HST-S-40250-BN

1/4

1/2

2-1/2

4

16112

HST-SR-40250-BN HST-R-40250-BN

Tool Description

1/4

3/4

2-1/2

4

16122

5/16

7/16

2

4

16167

HST-S-40312-BN

5/16

13/16

2-1/2

4

16182

HST-R-40312-BN

3/8

1/2

2

4

16212

HST-S-40375-BN

3/8

1

3

4

16227

HST-R-40375-BN

1/2

5/8

2-1/2

4

16317

HST-S-40500-BN

1/2

1

3

4

16332

HST-SR-40500-BN

1/2

1-1/4

3

4

16347

HST-R-40500-BN

5/8

3/4

3

4

16392

HST-S-40625-BN

5/8

1-1/8

3-1/2

4

16407

HST-SR-40625-BN HST-R-40625-BN

5/8

1-5/8

4

4

16422

3/4

1

3

4

16467

HST-S-40750-BN

3/4

1-5/8

4

4

16482

HST-R-40750-BN

1

1-1/4

4

4

16527

HST-S-41000-BN

1

2

4-1/2

4

16542

HST-R-41000-BN

Speed & Feed on page 75.

For additio nal

1-866-5435422 help ca ll us!

www.1heli

cal.com

APPROPRIATE MACHINING OPERATIONS FOR HST-4-BN

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Ball Nose Radius: +/- .001 Length of Cut: +.032 / -.000

74


HST-4-BN

Speed & Feed Feed Rate Guide: REGULAR STYLE STEEL 10xx 11xx 12xx 12Lxx 15xx

Material Guide

STAINLESS STEEL

HARD STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

P20 P21 S-136 PX5 NAK 80

Steel Grades > 50Rc.

410 430F 416 440C 420

303 320 304 304L 316 316L 321 347 Kovar Invar 36

HI-TEMP ALLOYS

CAST IRON

13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

Ti61AL4V (grades 5-38)

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

low - high

low - high

low - high

low - high

low - high

low - high

low - high

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

low - high

90 - 140

1/8

1/4

3/8

1/2

5/8

3/4

1

Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051

.0004 .0005 .0006 .0004 .0008 .0010 .0013 .0009 .0012 .0015 .0019 .0013 .0016 .0020 .0026 .0018 .0020 .0026 .0032 .0022 .0024 .0031 .0038 .0027 .0033 .0041 .0051 .0036

-

.0006 .0007 .0009 .0006 .0011 .0014 .0017 .0012 .0017 .0021 .0026 .0018 .0022 .0028 .0035 .0024 .0028 .0035 .0043 .0030 .0033 .0041 .0052 .0036 .0044 .0055 .0069 .0049

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071

.0005 .0006 .0008 .0005 .0010 .0012 .0015 .0011 .0015 .0018 .0023 .0016 .0020 .0025 .0031 .0022 .0025 .0031 .0039 .0027 .0030 .0037 .0046 .0033 .0039 .0049 .0062 .0043

- .0007 - .0008 - .0010 - .0007 - .0013 - .0017 - .0021 - .0015 - .0020 - .0025 - .0031 - .0022 - .0027 - .0033 - .0042 - .0029 - .0033 - .0042 - .0052 - .0037 - .0040 - .0050 - .0063 - .0044 - .0053 - .0067 - .0083 - .0059

.0003 .0003 .0004 .0003 .0005 .0007 .0009 .0006 .0008 .0010 .0013 .0009 .0011 .0014 .0017 .0012 .0014 .0017 .0021 .0015 .0016 .0020 .0026 .0018 .0022 .0027 .0034 .0024

- .0004 - .0005 - .0006 - .0004 - .0007 - .0009 - .0012 - .0008 - .0011 - .0014 - .0017 - .0012 - .0015 - .0018 - .0023 - .0016 - .0018 - .0023 - .0029 - .0020 - .0022 - .0028 - .0035 - .0024 - .0029 - .0037 - .0046 - .0032

.0004 .0005 .0006 .0004 .0007 .0009 .0012 .0008 .0011 .0014 .0018 .0012 .0015 .0019 .0023 .0016 .0019 .0023 .0029 .0021 .0022 .0028 .0035 .0025 .0030 .0037 .0047 .0033

- .0005 - .0006 - .0008 - .0006 - .0010 - .0013 - .0016 - .0011 - .0015 - .0019 - .0024 - .0017 - .0020 - .0025 - .0032 - .0022 - .0025 - .0032 - .0040 - .0028 - .0030 - .0038 - .0047 - .0033 - .0040 - .0051 - .0063 - .0045

4-FLUTE

Feed per Tooth (FPT)

CONTOURING – Ball Nose Roughing – RDOC/ADOC 10% of dia. Finishing – RDOC/ADOC 3% of dia.

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 50% x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = up to 3 x dia. RDOC = 3% to 5% of dia.

LOC ADOC

Regular Style RDOC

Please visit our Technical Section on Pages 98-135 for further assistance. (p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

75


CASE STUDY: Helical 5-Flute variable pitch end mill driven by VoluMill速 tool path. Material: Titanium Ti-6AL-4V Cutting Tool: HEV-R-50500-R.030 (edp #34287) SFM: 500 RPM: 3,820 FPT: .0066 IPM: 126 ADOC: 1.000 RDOC: 0.035 MRR: 4.41


5-Flute Steel Tooling


HEV-5 A plus Provides an immediate 20% productivity increase over 4-fluted tools

l2

An excellent choice in light profiling or finishing applications

l1

Achieves superior performance due to its odd number of flutes and HP variable pitch design

d2

d1

Good results in all ferrous materials and Titanium up to 55 Rc

.<IT/@R5JJG-@IBOCN"??@?

HEV-5 (Aplus Coated) (d1) Cutting Dia. 1/8

3/16

5-FLUTE

1/4

5/16

3/8

1/2

5/8

3/4

STEEL

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Square End

.010

1/8

1/4

1-1/2

5

44017

34017

45017

HEV-S-50125

1/8

1/2

2-1/2

5

44032

34032

45032

HEV-R-50125

HEV-M-50125

.020

.030

Corner Radius .060 .090

.120

.190

Tool Description

.250

1/8

3/4

2-1/2

5

44047

34047

45047

3/16

5/16

2

5

44062

34062

45062

HEV-S-50187

3/16

9/16

2-1/2

5

44077

34077

45077

HEV-R-50187

3/16

3/4

2-1/2

5

44092

34092

1/4

3/8

2

5

44107

1/4

1/2

2-1/2

5

44122

34122

1/4

3/4

2-1/2

5

44137

34137

1/4

1

3

5

44152

34152

45152

HEV-M-50187

45092 34107

45108

HEV-S-50250

45122

45123

HEV-SR-50250

45137

45138

HEV-R-50250

45153

HEV-M-50250

45107

1/4

1-1/4

3

5

44157

34157

45157

45158

HEV-L-50250

5/16

7/16

2

5

44167

34167

45167

45168

HEV-S-50312

5/16

13/16

2-1/2

5

44182

34182

45182

45183

HEV-R-50312

5/16

1

3

5

44197

34197

45197

45198

HEV-M-50312

3/8

1/2

2

5

44212

34212

45212

45213

45214

HEV-S-50375

3/8

1

3

5

44227

34227

45227

45228

45229

HEV-R-50375 HEV-M-50375

3/8

1-1/4

3

5

44242

34242

45242

45243

45244

3/8

1-1/2

3-1/2

5

44247

34247

45247

45248

45249

1/2

5/8

2-1/2

5

44257

34257

45257

45258

45259

HEV-S-50500

1/2

1

3

5

44272

34272

45272

45273

45274

HEV-SR-50500

44287

34287

45287

45288

45289

HEV-R-50500 HEV-M-50500

HEV-L-50375

1/2

1-1/4

3

5

1/2

1-5/8

4

5

44302

34302

45302

45303

45304

1/2

2

4

5

44307

34307

45307

45308

45309

HEV-L-50500

5/8

3/4

3

5

44317

34317

45317

45318

45319

HEV-S-50625 HEV-SR-50625

5/8

1-1/4

3-1/2

5

44322

34322

45322

45323

45324

5/8

1-5/8

3-1/2

5

44332

34332

45332

45333

45334

HEV-R-50625

5/8

2-1/8

4

5

44347

34347

45347

45348

45349

HEV-M-50625

5/8

2-1/2

5

5

44352

34352

45352

45353

45354

3/4

1

3

5

44362

34362

45362

45363

45364

45365

45366

HEV-L-50625 HEV-S-50750

3/4

1-5/8

4

5

44377

34377

45377

45378

45379

45380

45381

HEV-R-50750

3/4

2-1/4

5

5

44392

34392

45392

45393

45394

45395

45396

HEV-M-50750

3/4

2-3/4

5

5

44397

34397

45397

45398

45399

45400

45401

HEV-L-50750

3/4

3-1/4

6

5

44402

34402

45402

45403

45404

45405

45406

HEV-LX-50750

Speed & Feed on page 81.

APPROPRIATE MACHINING OPERATIONS FOR HEV-5

Continued on next page

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000

78


HEV-5 A plus l2 l1 d2

d1

Continued from previous page

(d1) Cutting Dia.

1

1-1/4

STEEL

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(d2) Shank Dia.

(l1) LOC

1

1-1/4

4

5

44407

34407

45407

45408

45409

45410

45411

HEV-S-51000

1

2

4-1/2

5

44422

34422

45422

45423

45424

45425

45426

HEV-R-51000 HEV-M-51000

(l2) OAL

No. of Flutes

Square End

.010

.020

.030

Corner Radius .060 .090

.120

.190

Tool Description

.250

1

2-5/8

5

5

44437

34437

45437

45438

45439

45440

45441

1

3-1/4

6

5

44442

34442

45442

45443

45444

45445

45446

HEV-L-51000

1

4-1/4

7

5

44447

34447

45447

45448

45449

45450

45451

HEV-X-51000

1-1/4

1-1/2

4-1/2

5

44452*

34452*

45452*

45453*

45454*

45455*

HEV-S-51250

1-1/4

2

4-1/2

5

44467*

34467*

45467*

45468*

45469*

45470*

HEV-R-51250 HEV-M-51250

1-1/4

2-5/8

5-1/2

5

44482*

34482*

45482*

45483*

45484*

45485*

1-1/4

3-1/4

6

5

44497*

34497*

45497*

45498*

45499*

45500*

HEV-L-51250

1-1/4

4-1/2

7

5

45515*

HEV-LX-51250

44512*

34512*

45512*

Speed & Feed on page 81.

45513*

45514*

* ReямВects a non-stock standard - please call us for availability

5-FLUTE

HEV-5 (Aplus Coated)

For additio nal

1-866-5435422 help ca ll us!

www.1heli

cal.com

APPROPRIATE MACHINING OPERATIONS FOR HEV-5

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

79


HEV-RN-5 A plus Provides an immediate 20% productivity increase over 4-fluted tools An excellent choice in light profiling or finishing applications Achieves superior performance due to its odd number of flutes and HP variable pitch design Reduced neck configuration allows for a much stronger option in deep pocketing applications Good results in all ferrous materials and Titanium up to 55 Rc

l2

l3

l1

d2

d1

/@R?D<H@O@MN<I?G@IBOCN<Q<DG<=G@

HEV-RN-5 (Aplus Coated)

5-FLUTE

(d1) (d2) Cutting Shank Dia. Dia. 1/8

3/16

1/4

3/8

1/2

5/8

3/4

1

1-1/4

STEEL

No. of Square Flutes End

STAINLESS STEEL

CAST IRON

Corner Radius .060 .090

HI-TEMP ALLOYS

HARDENED STEEL

(l1) LOC

(l2) OAL

(l3) LBS

Neck Dia.

1/8

5/32

2

3/8

.118

5

50017

35017

51017

HEV-RN-S-50125

1/8

5/32

2

1/2

.118

5

50032

35032

51032

HEV-RN-R-50125

HEV-RN-M-50125

.010

.020

.030

.120

.190

.250

Tool Description

1/8

5/32

2-1/2

3/4

.118

5

50047

35047

51047

3/16

7/32

2

1/2

.178

5

50062

35062

51062

HEV-RN-R-50187

3/16

7/32

2-1/2

3/4

.178

5

50077

35077

51077

HEV-RN-M-50187

3/16

7/32

2-1/2

1-1/8

.178

5

50092

35092

1/4

3/8

4

3/4

.237

5

50107

HEV-RN-L-50187

51092 35107

51107

51108

HEV-RN-S-50250

1/4

3/8

4

1-1/8

.237

5

50122

35122

51122

51123

HEV-RN-R-50250

1/4

3/8

4

2-1/8

.237

5

50137

35137

51137

51138

HEV-RN-M-50250

3/8

1/2

4

1-1/8

.356

5

50152

35152

51152

51153

51154

HEV-RN-S-50375

3/8

1/2

4

2-1/8

.356

5

50167

35167

51167

51168

51169

HEV-RN-R-50375

3/8

1/2

6

3-1/8

.356

5

50197

35197

51197

51198

51199

HEV-RN-M-50375

3/8

1/2

6

4-1/8

.356

5

50212

35212

51212

51213

51214

1/2

5/8

4

1-1/2

.475

5

50227

35227

51227

51228

51229

1/2

5/8

4

2-1/4

.475

5

50242

35242

51242

51243

51244

HEV-RN-R-50500

1/2

5/8

6

3-3/8

.475

5

50272

35272

51272

51273

51274

HEV-RN-M-50500

HEV-RN-L-50375 HEV-RN-S-50500

1/2

5/8

6

4-1/8

.475

5

50287

35287

51287

51288

51289

HEV-RN-L-50500

5/8

3/4

4

1-5/8

.593

5

50302

35302

51302

51303

51304

HEV-RN-S-50625

5/8

3/4

6

2-3/8

.593

5

50317

35317

51317

51318

51319

HEV-RN-R-50625

5/8

3/4

6

3-3/8

.593

5

50332

35332

51332

51333

51334

HEV-RN-M-50625

5/8

3/4

6

4-1/8

.593

5

50347

35347

51347

51348

51349

3/4

1

4

2

.712

5

50362

35362

51362

51363

51364

51365

51366

3/4

1

6

2-1/2

.712

5

50377

35377

51377

51378

51379

51380

51381

HEV-RN-R-50750

3/4

1

6

3-3/8

.712

5

50392

35392

51392

51393

51394

51395

51396

HEV-RN-M-50750

HEV-RN-L-50625 HEV-RN-S-50750

3/4

1

6

4-1/8

.712

5

50407

35407

51407

51408

51409

51410

51411

HEV-RN-L-50750

1

1-1/4

4

2-1/4

.950

5

50422

35422

51422

51423

51424

51425

51426

HEV-RN-S-51000

1

1-1/4

6

2-5/8

.950

5

50437

35437

51437

51438

51439

51440

51441

HEV-RN-R-51000

1

1-1/4

6

3-3/8

.950

5

50452

35452

51452

51453

51454

51455

51456

HEV-RN-M-51000

35467

1

1-1/4

6

4-1/8

.950

5

50467

51467

51468

51469

51470

51471

HEV-RN-L-51000

1-1/4

1-1/2

5

2-1/4

1.188

5

50482*

35482*

51482*

51483*

51484*

51485*

HEV-RN-S-51250

1-1/4

1-1/2

6

2-5/8

1.188

5

50497*

35497*

51497*

51498*

51499*

51500*

HEV-RN-R-51250

1-1/4

1-1/2

6

3-3/8

1.188

5

50512*

35512*

51512*

51513*

51514*

51515*

HEV-RN-M-51250

1-1/4

1-1/2

6

4-1/8

1.188

5

50527*

35527*

51527*

51528*

51529*

51530*

HEV-RN-L-51250

Speed & Feed on page 81. APPROPRIATE MACHINING OPERATIONS FOR HEV-RN-5

* ReďŹ&#x201A;ects a non-stock standard - please call us for availability

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

80


HEV-5, HEV-RN-5

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE HARD STEEL

STEEL

Material Guide

10xx 11xx 12xx 12Lxx 15xx

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

P20 P21 S-136 PX5 NAK 80

STAINLESS STEEL 410 430F 416 440C 420

Steel Grades > 50Rc.

303 320 304 304L 316 316L 321 347 Kovar Invar 36

HI-TEMP ALLOYS

CAST IRON

13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Ti61AL4V (grades 5-38)

Hast-X

Mar-M

Stellite

AirResist

Monel

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

low - high

low - high

low - high

low - high

low - high

low - high

low - high

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

low - high

90 - 140

1/8

1/4

3/8

1/2

5/8

3/4

1

Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot

1 1/4

HR LR Finish

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071 .0055 - .0074 .0068 - .0093

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061 .0047 - .0063 .0059 - .0079

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057 .0044 - .0059 .0055 - .0074

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

.0086 - .0116 .0060 - .0081

.0073 - .0099 .0052 - .0070

.0068 - .0093 .0048 - .0065

.0061 - .0083 .0043 - .0058

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051 .0039 - .0053 .0049 - .0066

.0004 .0005 .0006 .0004 .0008 .0010 .0013 .0009 .0012 .0015 .0019 .0013 .0016 .0020 .0026 .0018 .0020 .0026 .0032 .0022 .0024 .0031 .0038 .0027 .0033 .0041 .0051 .0036

.0038 .0047 -

.0006 .0007 .0009 .0006 .0011 .0014 .0017 .0012 .0017 .0021 .0026 .0018 .0022 .0028 .0035 .0024 .0028 .0035 .0043 .0030 .0033 .0041 .0052 .0036 .0044 .0055 .0069 .0049 .0051

.0063 .0059 - .0079 .0041 - .0056

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061 .0047 - .0063 .0059 - .0079

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057 .0044 - .0059 .0055 - .0074

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051 .0039 - .0053 .0049 - .0066

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071 .0055 - .0074 .0068 - .0093

.0005 .0006 .0008 .0005 .0010 .0012 .0015 .0011 .0015 .0018 .0023 .0016 .0020 .0025 .0031 .0022 .0025 .0031 .0039 .0027 .0030 .0037 .0046 .0033 .0039 .0049 .0062 .0043

- .0007 - .0008 - .0010 - .0007 - .0013 - .0017 - .0021 - .0015 - .0020 - .0025 - .0031 - .0022 - .0027 - .0033 - .0042 - .0029 - .0033 - .0042 - .0052 - .0037 - .0040 - .0050 - .0063 - .0044 - .0053 - .0067 - .0083 - .0059 .0045 - .0061 .0057 - .0077

.0003 .0003 .0004 .0003 .0005 .0007 .0009 .0006 .0008 .0010 .0013 .0009 .0011 .0014 .0017 .0012 .0014 .0017 .0021 .0015 .0016 .0020 .0026 .0018 .0022 .0027 .0034 .0024

- .0004 - .0005 - .0006 - .0004 - .0007 - .0009 - .0012 - .0008 - .0011 - .0014 - .0017 - .0012 - .0015 - .0018 - .0023 - .0016 - .0018 - .0023 - .0029 - .0020 - .0022 - .0028 - .0035 - .0024 - .0029 - .0037 - .0046 - .0032 .0025 - .0034 .0031 - .0042

.0004 .0005 .0006 .0004 .0007 .0009 .0012 .0008 .0011 .0014 .0018 .0012 .0015 .0019 .0023 .0016 .0019 .0023 .0029 .0021 .0022 .0028 .0035 .0025 .0030 .0037 .0047 .0033

- .0005 - .0006 - .0008 - .0006 - .0010 - .0013 - .0016 - .0011 - .0015 - .0019 - .0024 - .0017 - .0020 - .0025 - .0032 - .0022 - .0025 - .0032 - .0040 - .0028 - .0030 - .0038 - .0047 - .0033 - .0040 - .0051 - .0063 - .0045 .0034 - .0047 .0043 - .0058

.0073 - .0099 .0052 - .0070

.0068 - .0093 .0048 - .0065

.0061 - .0083 .0043 - .0058

.0086 - .0116 .0060 - .0081

.0071 - .0096 .0050 - .0068

.0039 - .0053 .0028 - .0037

.0054 - .0073 .0038 - .0051

5-FLUTE

Feed per Tooth (FPT)

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 50% x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = up to 3 x dia. RDOC = 3% to 5% of dia.

Length Below Shank (LBS)

Depth of Cut Guide: REDUCED NECK STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = up to 50% of dia.

ADOC = up to 1 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LBS

ADOC = up to 25% of dia.

ADOC = up to 40% of dia. RDOC = 15% to 25% of dia.

ADOC = up to 75% of dia. RDOC = 10% to 15% of dia.

ADOC = up to 1x dia. RDOC = 3% to 5% of dia.

Please visit our Technical Section on Pages 98-135 for further assistance. (p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

81


HEF-5 A plus Non-variable pitch An excellent choice in light roughing or finishing applications Achieves superior performance due to its odd number of flutes Available with Aplus coating for maximum performance ' OODRESULTSINALLFERROUSMATERIALSAND4ITANIUMUPTO2C Provides an immediate 20% productivity increase over 4-fluted tools

STEEL

HEF-5 (Aplus Coated) (d1) Cutting Dia. 1/8

3/16

5-FLUTE

1/4

5/16

3/8

7/16

1/2

l2 l1 d1

d2

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Sq. End

1/8

1/4

1-1/2

5

05007

HEF-S-50125

1/8

1/2

2-1/2

5

05022

HEF-R-50125

Tool Description

1/8

3/4

2-1/2

5

05037

HEF-L-50125

3/16

5/16

2

5

05067

HEF-S-50187

3/16

9/16

2-1/2

5

05082

HEF-R-50187

3/16

3/4

2-1/2

5

05097

HEF-M-50187

1/4

3/8

2

5

05127

HEF-S-50250

1/4

1/2

2-1/2

5

05132

HEF-SR-50250

1/4

3/4

2-1/2

5

05142

HEF-R-50250

1/4

1

3

5

05157

HEF-M-50250

1/4

1-1/4

3

5

05172

HEF-L-50250

1/4

1-3/4

4

5

05182

HEF-X-50250

5/16

7/16

2

5

05202

HEF-S-50312

5/16

13/16

2-1/2

5

05217

HEF-R-50312

5/16

1

3

5

05232

HEF-M-50312

5/16

1-1/4

3

5

05247

HEF-L-50312

5/16

2-1/8

4

5

05262

HEF-X-50312

3/8

1/2

2

5

05292

HEF-S-50375

3/8

1

3

5

05307

HEF-R-50375

3/8

1-1/4

3

5

05322

HEF-M-50375

3/8

1-1/2

3-1/2

5

05337

HEF-L-50375

3/8

2

4

5

05352

HEF-LX-50375

3/8

2-1/2

5

5

05367

HEF-X-50375

7/16

9/16

2-3/4

5

05397

HEF-S-50437

7/16

1

2-3/4

5

05412

HEF-R-50437

7/16

2

4

5

05427

HEF-L-50437

1/2

5/8

2-1/2

5

05457

HEF-S-50500

1/2

1

3

5

05472

HEF-SR-50500

1/2

1-1/4

3

5

05487

HEF-R-50500

1/2

1-5/8

4

5

05502

HEF-M-50500

1/2

2

4

5

05517

HEF-L-50500

1/2

2-1/2

5

5

05532

HEF-LX-50500

1/2

3-1/8

6

5

05547

HEF-X-50500

Speed & Feed on page 84.

APPROPRIATE MACHINING OPERATIONS FOR HEF-5

Continued on next page

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Overall Length: +/- 1/16" Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0005 max.

82


HEF-5 A plus l2 l1 d1

d2

Continued from previous page

(d1) Cutting Dia.

5/8

3/4

1

1-1/4

(d2) Shank Dia.

(l1) LOC

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

(l2) OAL

No. of Flutes

Sq. End

HARDENED STEEL

Tool Description

5/8

3/4

3

5

05607

HEF-S-50625

5/8

1-5/8

3-1/2

5

05622

HEF-R-50625

5/8

2-1/8

4

5

05637

HEF-M-50625

5/8

2-1/2

5

5

05652

HEF-L-50625

5/8

3-1/4

6

5

05662

HEF-LX-50625

5/8

4

6

5

05667

HEF-X-50625

3/4

1

3

5

05697

HEF-S-50750

3/4

1-5/8

4

5

05712

HEF-R-50750

3/4

2-1/4

5

5

05727

HEF-M-50750

3/4

2-3/4

5

5

05742

HEF-ML-50750

3/4

3-1/2

6

5

05757

HEF-L-50750

3/4

4

6

5

05772

HEF-X-50750

1

1-1/4

4

5

05862

HEF-S-51000

1

2

4-1/2

5

05877

HEF-R-51000

1

2-5/8

5

5

05892

HEF-M-51000

1

3-1/4

6

5

05907

HEF-L-51000

1

4-1/8

7

5

05922

HEF-X-51000

1-1/4

2

4-1/2

5

05942

HEF-R-51250

1-1/4

2-5/8

5-1/2

5

05952

HEF-M-51250

1-1/4

3-1/4

6

5

05962

HEF-L-51250

1-1/4

4-1/2

7

5

05972

HEF-LX-51250

1-1/4

5

7-1/2

5

05982

HEF-X-51250

5-FLUTE

STEEL

HEF-5 (Aplus Coated)

Speed & Feed on page 84.

For additio nal

1-866-5435422 help ca ll us!

www.1heli

cal.com

APPROPRIATE MACHINING OPERATIONS FOR HEF-5

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Overall Length: +/- 1/16" Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0005 max.

(p) 866-543-5422

|

www.1helical.com

|

(f) 866-350-5968

83


HEF-5

Speed & Feed Feed Rate Guide: REGULAR STYLE STEEL

Material Guide

10xx 11xx 12xx 12Lxx 15xx

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

STAINLESS STEEL

HARD STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

P20 P21 S-136 PX5 NAK 80

410 430F 416 440C 420

Steel Grades > 50Rc.

303 320 304 304L 316 316L 321 347 Kovar Invar 36

HI-TEMP ALLOYS

CAST IRON

13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Ti61AL4V (grades 5-38)

Hast-X

Mar-M

Stellite

AirResist

Monel

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

low - high

90 - 140

low - high

low - high

low - high

low - high

low - high

low - high

low - high

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

Feed per Tooth (FPT) 1/8

1/4

3/8

5-FLUTE

1/2

5/8

3/4

1

Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot HR LR Finish Slot

1 1/4

HR LR Finish

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071 .0055 - .0074 .0068 - .0093

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061 .0047 - .0063 .0059 - .0079

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057 .0044 - .0059 .0055 - .0074

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

.0086 - .0116 .0060 - .0081

.0073 - .0099 .0052 - .0070

.0068 - .0093 .0048 - .0065

.0061 - .0083 .0043 - .0058

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051 .0039 - .0053 .0049 - .0066

.0004 .0005 .0006 .0004 .0008 .0010 .0013 .0009 .0012 .0015 .0019 .0013 .0016 .0020 .0026 .0018 .0020 .0026 .0032 .0022 .0024 .0031 .0038 .0027 .0033 .0041 .0051 .0036

.0038 .0047 -

.0006 .0007 .0009 .0006 .0011 .0014 .0017 .0012 .0017 .0021 .0026 .0018 .0022 .0028 .0035 .0024 .0028 .0035 .0043 .0030 .0033 .0041 .0052 .0036 .0044 .0055 .0069 .0049 .0051

.0063 .0059 - .0079 .0041 - .0056

.0005 .0006 .0008 .0006 .0010 .0013 .0016 .0011 .0015 .0019 .0024 .0017 .0020 .0026 .0032 .0022 .0026 .0032 .0040 .0028 .0031 .0038 .0048 .0034 .0041 .0051 .0064 .0045

- .0007 - .0009 - .0011 - .0008 - .0014 - .0017 - .0022 - .0015 - .0021 - .0026 - .0032 - .0023 - .0028 - .0035 - .0043 - .0030 - .0035 - .0043 - .0054 - .0038 - .0041 - .0052 - .0065 - .0046 - .0055 - .0069 - .0086 - .0061 .0047 - .0063 .0059 - .0079

.0005 .0006 .0007 .0005 .0010 .0012 .0015 .0010 .0014 .0018 .0022 .0016 .0019 .0024 .0030 .0021 .0024 .0030 .0037 .0026 .0029 .0036 .0045 .0031 .0038 .0048 .0060 .0042

- .0006 - .0008 - .0010 - .0007 - .0013 - .0016 - .0020 - .0014 - .0019 - .0024 - .0030 - .0021 - .0026 - .0032 - .0040 - .0028 - .0032 - .0040 - .0050 - .0035 - .0039 - .0048 - .0060 - .0043 - .0052 - .0064 - .0081 - .0057 .0044 - .0059 .0055 - .0074

.0004 .0005 .0007 .0005 .0009 .0011 .0013 .0009 .0013 .0016 .0020 .0014 .0017 .0021 .0027 .0019 .0021 .0027 .0033 .0023 .0026 .0032 .0040 .0028 .0034 .0043 .0053 .0037

- .0006 - .0007 - .0009 - .0006 - .0012 - .0014 - .0018 - .0013 - .0017 - .0022 - .0027 - .0019 - .0023 - .0029 - .0036 - .0025 - .0029 - .0036 - .0045 - .0032 - .0035 - .0043 - .0054 - .0038 - .0046 - .0058 - .0072 - .0051 .0039 - .0053 .0049 - .0066

.0006 .0007 .0009 .0007 .0012 .0015 .0019 .0013 .0018 .0022 .0028 .0020 .0024 .0030 .0037 .0026 .0030 .0037 .0046 .0033 .0036 .0045 .0056 .0039 .0048 .0060 .0074 .0052

- .0008 - .0010 - .0013 - .0009 - .0016 - .0020 - .0025 - .0018 - .0024 - .0030 - .0038 - .0027 - .0032 - .0040 - .0050 - .0035 - .0040 - .0050 - .0063 - .0044 - .0048 - .0060 - .0075 - .0053 - .0064 - .0081 - .0101 - .0071 .0055 - .0074 .0068 - .0093

.0005 .0006 .0008 .0005 .0010 .0012 .0015 .0011 .0015 .0018 .0023 .0016 .0020 .0025 .0031 .0022 .0025 .0031 .0039 .0027 .0030 .0037 .0046 .0033 .0039 .0049 .0062 .0043

- .0007 - .0008 - .0010 - .0007 - .0013 - .0017 - .0021 - .0015 - .0020 - .0025 - .0031 - .0022 - .0027 - .0033 - .0042 - .0029 - .0033 - .0042 - .0052 - .0037 - .0040 - .0050 - .0063 - .0044 - .0053 - .0067 - .0083 - .0059 .0045 - .0061 .0057 - .0077

.0003 .0003 .0004 .0003 .0005 .0007 .0009 .0006 .0008 .0010 .0013 .0009 .0011 .0014 .0017 .0012 .0014 .0017 .0021 .0015 .0016 .0020 .0026 .0018 .0022 .0027 .0034 .0024

- .0004 - .0005 - .0006 - .0004 - .0007 - .0009 - .0012 - .0008 - .0011 - .0014 - .0017 - .0012 - .0015 - .0018 - .0023 - .0016 - .0018 - .0023 - .0029 - .0020 - .0022 - .0028 - .0035 - .0024 - .0029 - .0037 - .0046 - .0032 .0025 - .0034 .0031 - .0042

.0004 .0005 .0006 .0004 .0007 .0009 .0012 .0008 .0011 .0014 .0018 .0012 .0015 .0019 .0023 .0016 .0019 .0023 .0029 .0021 .0022 .0028 .0035 .0025 .0030 .0037 .0047 .0033

- .0005 - .0006 - .0008 - .0006 - .0010 - .0013 - .0016 - .0011 - .0015 - .0019 - .0024 - .0017 - .0020 - .0025 - .0032 - .0022 - .0025 - .0032 - .0040 - .0028 - .0030 - .0038 - .0047 - .0033 - .0040 - .0051 - .0063 - .0045 .0034 - .0047 .0043 - .0058

.0073 - .0099 .0052 - .0070

.0068 - .0093 .0048 - .0065

.0061 - .0083 .0043 - .0058

.0086 - .0116 .0060 - .0081

.0071 - .0096 .0050 - .0068

.0039 - .0053 .0028 - .0037

.0054 - .0073 .0038 - .0051

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Slotting (S)

Heavy Roughing (HR)

Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = up to 50% x dia.

ADOC = up to 1.5 x dia. RDOC = 30% to 50% of dia.

ADOC = LOC RDOC = 15% to 25% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

We recommend using reduced neck (RN) tooling for long reach

ADOC = up to 1 x dia. RDOC = 20% to 30% of dia.

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = up to 3 x dia. RDOC = 3% to 5% of dia.

LOC ADOC

Regular Style RDOC

Please visit our Technical Section on Pages 98-135 for further assistance. 84


7-Flute Steel Tooling


HSF-7 A plus l2

Non-variable pitch Provides an immediate 40% productivity increase over 5-fluted tools An excellent choice in light profiling or finishing applications Achieves superior performance due to its odd number of flutes Available with Aplus coating for maximum performance Good results in all ferrous materials and Titanium up to 2C

l1 d2

d1

/@R5JJG-@IBOCN"??@?

STEEL

HSF-7 (Aplus Coated) (d1) Cutting Dia.

1/4

5/16

3/8

7-FLUTE

7/16

1/2

5/8

3/4

1

1-1/4

(d2) Shank Dia.

(l1) LOC

1/4 1/4

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(l2) OAL

No. of Flutes

Sq. End

3/8

2

7

24017

HSF-S-70250

1/2

2-1/2

7

24022

HSF-SR-70250

1/4

3/4

2-1/2

7

24032

HSF-R-70250

1/4

1-1/4

3

7

24047

HSF-L-70250

1/4

1-3/4

4

7

24062

HSF-X-70250

Tool Description

5/16

7/16

2

7

24092

HSF-S-70312

5/16

13/16

2-1/2

7

24107

HSF-R-70312

5/16

1-3/8

3-1/2

7

24122

HSF-L-70312

5/16

2

4

7

24137

HSF-X-70312

3/8

1/2

2

7

24167

HSF-S-70375

3/8

7/8

2-1/2

7

24182

HSF-SR-70375 HSF-R-70375

3/8

1

3

7

24187

3/8

1-1/2

3-1/2

7

24197

HSF-L-70375

3/8

2-1/2

5

7

24212

HSF-X-70375

7/16

9/16

2-3/4

7

24242

HSF-S-70437

7/16

1

2-3/4

7

24257

HSF-R-70437

7/16

1-1/2

3-1/2

7

24272

HSF-M-70437

7/16

2-3/4

5

7

24287

HSF-X-70437

1/2

3/4

2-1/2

7

24317

HSF-S-70500

1/2

1-1/4

3

7

24332

HSF-R-70500

1/2

2

4

7

24347

HSF-L-70500

1/2

3-1/4

6

7

24362

HSF-X-70500

5/8

3/4

3

7

24392

HSF-S-70625

5/8

1-5/8

4

7

24407

HSF-R-70625

5/8

2

4

7

24422

HSF-M-70625

5/8

3-1/4

6

7

24437

HSF-LX-70625

3/4

1

3

7

24467

HSF-S-70750

3/4

1-5/8

4

7

24482

HSF-R-70750

3/4

2-1/4

5

7

24497

HSF-M-70750

3/4

3-1/4

6

7

24512

HSF-L-70750

1

1-1/4

4

7

24542

HSF-S-71000

1

2

4-1/2

7

24557

HSF-R-71000

1

3-1/4

6

7

24572

HSF-ML-71000

1

4-1/8

7

7

24587

HSF-X-71000

1-1/4

2

4-1/2

7

24617

HSF-R-71250

1-1/4

2-5/8

5-1/2

7

24632

HSF-M-71250

1-1/4

3-1/4

6

7

24647

HSF-L-71250

1-1/4

5

7-1/2

7

24662

HSF-X-71250

Speed & Feed on page 87. APPROPRIATE MACHINING OPERATIONS FOR HSF-7

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Overall Length: +/- 1/16" Shank Diameter: -.0001 / -.0004 (ISO h6) Length of Cut: +.032 / -.000 Runout (T.I.R.): .0005 max.

86


HSF-7

Speed & Feed Feed Rate Guide: REGULAR STYLE STEEL 10xx 11xx 12xx 12Lxx 15xx

Material Guide

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

STAINLESS STEEL

HARD STEEL A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

P20 P21 S-136 PX5 NAK 80

Steel Grades > 50Rc.

410 430F 416 440C 420

303 320 304 304L 316 316L 321 347 Kovar Invar 36

HI-TEMP ALLOYS

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

A286

Rene 41

Ti61AL4V (grades 5-38)

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

low - high

90 - 140

low - high

low - high

low - high

low - high

low - high

low - high

low - high

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

Feed per Tooth (FPT)

1/2 5/8 3/4 1 1 1/4

LR Finish

- .0025 - .0018 - .0038 - .0027 - .0050 - .0035 - .0063 - .0044 - .0075 - .0053 - .0101 - .0071 .0086 - .0116 .0060 - .0081

.0019 .0013 .0028 .0020 .0037 .0026 .0046 .0033 .0056 .0039 .0074 .0052

- .0022 - .0015 - .0032 - .0023 - .0043 - .0030 - .0054 - .0038 - .0065 - .0046 - .0086 - .0061 .0073 - .0099 .0052 - .0070

.0016 .0011 .0024 .0017 .0032 .0022 .0040 .0028 .0048 .0034 .0064 .0045

- .0020 - .0014 - .0030 - .0021 - .0040 - .0028 - .0050 - .0035 - .0060 - .0043 - .0081 - .0057 .0068 - .0093 .0048 - .0065

.0015 .0010 .0022 .0016 .0030 .0021 .0037 .0026 .0045 .0031 .0060 .0042

- .0018 - .0013 - .0027 - .0019 - .0036 - .0025 - .0045 - .0032 - .0054 - .0038 - .0072 - .0051 .0061 - .0083 .0043 - .0058

.0013 .0009 .0020 .0014 .0027 .0019 .0033 .0023 .0040 .0028 .0053 .0037

.0013 .0009 .0019 .0013 .0026 .0018 .0032 .0022 .0038 .0027 .0051 .0036

.0059 .0041 -

.0017 .0012 .0026 .0018 .0035 .0024 .0043 .0030 .0052 .0036 .0069 .0049 .0079 .0056

- .0022 - .0015 - .0032 - .0023 - .0043 - .0030 - .0054 - .0038 - .0065 - .0046 - .0086 - .0061 .0073 - .0099 .0052 - .0070

.0016 .0011 .0024 .0017 .0032 .0022 .0040 .0028 .0048 .0034 .0064 .0045

- .0020 - .0014 - .0030 - .0021 - .0040 - .0028 - .0050 - .0035 - .0060 - .0043 - .0081 - .0057 .0068 - .0093 .0048 - .0065

.0015 .0010 .0022 .0016 .0030 .0021 .0037 .0026 .0045 .0031 .0060 .0042

- .0018 - .0013 - .0027 - .0019 - .0036 - .0025 - .0045 - .0032 - .0054 - .0038 - .0072 - .0051 .0061 - .0083 .0043 - .0058

.0013 .0009 .0020 .0014 .0027 .0019 .0033 .0023 .0040 .0028 .0053 .0037

- .0025 - .0018 - .0038 - .0027 - .0050 - .0035 - .0063 - .0044 - .0075 - .0053 - .0101 - .0071 .0086 - .0116 .0060 - .0081

.0019 .0013 .0028 .0020 .0037 .0026 .0046 .0033 .0056 .0039 .0074 .0052

- .0021 - .0015 - .0031 - .0022 - .0042 - .0029 - .0052 - .0037 - .0063 - .0044 - .0083 - .0059 .0071 - .0096 .0050 - .0068

.0015 .0011 .0023 .0016 .0031 .0022 .0039 .0027 .0046 .0033 .0062 .0043

- .0012 - .0008 - .0017 - .0012 - .0023 - .0016 - .0029 - .0020 - .0035 - .0024 - .0046 - .0032 .0039 - .0053 .0028 - .0037

.0009 .0006 .0013 .0009 .0017 .0012 .0021 .0015 .0026 .0018 .0034 .0024

- .0016 - .0011 - .0024 - .0017 - .0032 - .0022 - .0040 - .0028 - .0047 - .0033 - .0063 - .0045 .0054 - .0073 .0038 - .0051

.0012 .0008 .0018 .0012 .0023 .0016 .0029 .0021 .0035 .0025 .0047 .0033

Depth of Cut Guide: REGULAR STYLE Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = LOC RDOC = 15% to 20% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

ADOC = up to 2 x dia. RDOC = 10% to 15% of dia.

ADOC = up to 2x dia. RDOC = 3% to 5% of dia.

7-FLUTE

3/8

LR Finish LR Finish LR Finish LR Finish LR Finish LR Finish

Length of Cut (LOC)

1/4

LOC ADOC

Regular Style RDOC

Please visit our Technical Section on Pages 98-135 for further assistance.

(p) 866-543-5422

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87


Case Study Helical 5-flute Variable pitch end mill driven by VoluMill® high performance tool path. Material: 17-4 ph (35 Rc) Machine: HAAS VM3 Cutting Tool: 5/8” HEV-R-50625-R.030 edp#34332 (see pg. 78) SFM: 658 RPM: 4,050 IPM: 98 $8,400 s! FPT: .0048 ing ADOC: 1.25 cost sav RDOC: .045 MRR: 5.51 before: after:

w stock) 28.0 lbs (raw 2.8 lbs

Previous cycle time: New cycle time:

Case Study Helical 5-flute Variable pitch end mill driven by VoluMill® tool path. Material: 4140 (<35 Rc) Toolpath: VoluMill® Machine: Milltronics VM20IL Tool Used: 1/2” HEV-R-50500-R.030 edp#34287 (see pg. 78) SFM: 1300 RPM: 9,932 IPM: 250 FPT: .005 ADOC: 1.00 RDOC: .030 MRR: 7.50

50% e cycle tiim n! reduct o 88

2 hrs 20 min. 1 hr. 20 min.


Multi-Flute Steel Tooling

89


HXF A plus Non-variable pitch

l2

Provides a 2x productivity increase over similar 4-fluted tools

l1

An excellent choice in light profiling and finishing applications Proven with VoluMill tool paths

d2

d1

' OODRESULTSINALLFERROUSMATERIALSAND4ITANIUMUPTO2C

HXF (Aplus Coated) (d1) Cutting Dia. 1/4 3/8 1/2 5/8 3/4 1

STEEL

(d2) Shank Dia.

(l1) LOC

1/4 1/4

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(l2) OAL

No. of Flutes

.020

3/8

2

7

36016

HXF-S-070250-R.020

3/4

2-1/2

7

36031

HXF-R-070250-R.020

3/8

1/2

2

7

36046

HXF-S-070375-R.020

3/8

1

3

7

36061

HXF-R-070375-R.020

1/2

5/8

2-1/2

8

36076

HXF-S-080500-R.030

1/2

1

3

8

36091

HXF-SR-080500-R.030

36106

Corner Radius .030

.060

Tool Description

1/2

1-1/4

3

8

5/8

3/4

3

10

36121

HXF-R-080500-R.030 HXF-S-100625-R.060

5/8

1-5/8

3-1/2

10

36136

HXF-R-100625-R.060

3/4

1

3

12

36151

HXF-S-120750-R.060

3/4

1-5/8

4

12

36166

HXF-R-120750-R.060

1

1-1/4

4

14

36181

HXF-S-141000-R.060

1

2

4-1/2

14

36196

HXF-R-141000-R.060

MULTI

Speed & Feed on page 92.

APPROPRIATE MACHINING OPERATIONS FOR HXF

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000

90


HXF-RN A plus An excellent choice in light profiling and finishing applications

l2

l3

l1

Proven with VoluMill tool paths Excellent results in all ferrous materials and Titanium

d1

d2

Reduced neck provides a much stronger option for long reach/deep pocketing applications

(d1) Cutting Dia. 1/4

3/8

1/2

5/8

3/4

1

STEEL

(d2) Shank Dia.

(l1) LOC

(l2) OAL

1/4

3/8

1/4

3/8

STAINLESS STEEL

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

(l3) LBS

Neck Dia.

No. of Flutes

.020

4

3/4

.237

7

37016

HXF-RN-S-070250-R.020

4

1-1/8

.237

7

37031

HXF-RN-R-070250-R.020 HXF-RN-M-070250-R.020

Corner Radius .030

Tool Description

.060

1/4

3/8

4

2-1/8

.237

7

37046

3/8

1/2

4

1-1/8

.356

7

37061

HXF-RN-S-070375-R.020

3/8

1/2

4

2-1/8

.356

7

37076

HXF-RN-R-070375-R.020

3/8

1/2

6

2-5/8

.356

7

37091

HXF-RN-M-070375-R.020

3/8

1/2

6

3-1/8

.356

7

37106

HXF-RN-L-070375-R.020

3/8

1/2

6

4-1/4

.356

7

37121

HXF-RN-X-070375-R.020

1/2

5/8

4

1-3/8

.475

8

37136

HXF-RN-S-080500-R.030

1/2

5/8

4

2-1/8

.475

8

37151

HXF-RN-R-080500-R.030

1/2

5/8

6

2-5/8

.475

8

37166

HXF-RN-M-080500-R.030

1/2

5/8

6

3-1/8

.475

8

37181

HXF-RN-L-080500-R.030

1/2

5/8

6

4-1/4

.475

8

37196

HXF-RN-X-080500-R.030

5/8

3/4

4

1-3/4

.593

10

37211

HXF-RN-S-100625-R.060

5/8

3/4

6

2-5/8

.593

10

37226

HXF-RN-R-100625-R.060

5/8

3/4

6

3-3/8

.593

10

37241

HXF-RN-M-100625-R.060

5/8

3/4

6

4-1/4

.593

10

37256

HXF-RN-L-100625-R.060

3/4

1

4

1-3/4

.712

12

37271

HXF-RN-S-120750-R.060

3/4

1

6

2-5/8

.712

12

37286

HXF-RN-R-120750-R.060

3/4

1

6

3-3/8

.712

12

37301

HXF-RN-M-120750-R.060

3/4

1

6

4-1/4

.712

12

37316

HXF-RN-L-120750-R.060

1

1-1/4

4

1-3/4

.950

14

37331

HXF-RN-S-141000-R.060

1

1-1/4

6

2-5/8

.950

14

37346

HXF-RN-R-141000-R.060

1

1-1/4

6

3-3/8

.950

14

37361

HXF-RN-M-141000-R.060

1

1-1/4

6

4-1/4

.950

14

37376

HXF-RN-L-141000-R.060

Speed & Feed on page 92.

For additio nal

MULTI

HXF-RN (Aplus Coated)

1-866-5435422 help ca ll us!

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cal.com

APPROPRIATE MACHINING OPERATIONS FOR HXF-RN

TOOL TOLERANCES Cutting Diameter: +.000 / -.002 Runout (T.I.R.): .0005 max. Shank Diameter: -.0001 / -.0004 (ISO h6) Overall Length: +/- 1/16" Corner Radius: +/- .002 Length of Cut: +.032 / -.000 Length Below Shank: +.032 / -.000

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(f) 866-350-5968

91


HXF, HXF-RN

MICRO

Speed & Feed Feed Rate Guide: REGULAR STYLE & REDUCED NECK STYLE STEEL 10xx 11xx 12xx 12Lxx 15xx

Material Guide

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

STAINLESS STEEL

HARD STEEL P20 P21 S-136 PX5 NAK 80

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

410 430F 416 440C 420

Steel Grades > 50Rc.

303 320 304 304L 316 316L 321 347 Kovar Invar 36

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

HI-TEMP ALLOYS

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

Ti61AL4V (grades 5-38)

Surface Feet per Minute (SFM) SFM

low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 400

200 - 300

200 - 300

≥ 42 Rc

160 - 240

120 - 160

110 - 150

100 - 140

low - high

90 - 140

low - high

low - high

low - high

low - high

low - high

low - high

low - high

200 - 300

160 - 300

130 - 250

300 - 450

200 - 320

70 - 110

160 - 220

110 - 175

110 - 160

90 - 130

170 - 220

90 - 180

60 - 80

100 - 150

Feed per Tooth (FPT) 1/4 3/8 1/2 5/8 3/4 1

LR Finish LR Finish LR Finish LR Finish LR Finish LR Finish

.0019 .0013 .0028 .0020 .0037 .0026 .0046 .0033 .0056 .0039 .0074 .0052

- .0025 - .0018 - .0038 - .0027 - .0050 - .0035 - .0063 - .0044 - .0075 - .0053 - .0101 - .0071

.0016 .0011 .0024 .0017 .0032 .0022 .0040 .0028 .0048 .0034 .0064 .0045

- .0022 - .0015 - .0032 - .0023 - .0043 - .0030 - .0054 - .0038 - .0065 - .0046 - .0086 - .0061

.0015 .0010 .0022 .0016 .0030 .0021 .0037 .0026 .0045 .0031 .0060 .0042

- .0020 - .0014 - .0030 - .0021 - .0040 - .0028 - .0050 - .0035 - .0060 - .0043 - .0081 - .0057

.0013 .0009 .0020 .0014 .0027 .0019 .0033 .0023 .0040 .0028 .0053 .0037

- .0018 - .0013 - .0027 - .0019 - .0036 - .0025 - .0045 - .0032 - .0054 - .0038 - .0072 - .0051

.0013 .0009 .0019 .0013 .0026 .0018 .0032 .0022 .0038 .0027 .0051 .0036

-

.0017 .0012 .0026 .0018 .0035 .0024 .0043 .0030 .0052 .0036 .0069 .0049

.0016 .0011 .0024 .0017 .0032 .0022 .0040 .0028 .0048 .0034 .0064 .0045

- .0022 - .0015 - .0032 - .0023 - .0043 - .0030 - .0054 - .0038 - .0065 - .0046 - .0086 - .0061

.0015 .0010 .0022 .0016 .0030 .0021 .0037 .0026 .0045 .0031 .0060 .0042

- .0020 - .0014 - .0030 - .0021 - .0040 - .0028 - .0050 - .0035 - .0060 - .0043 - .0081 - .0057

.0013 .0009 .0020 .0014 .0027 .0019 .0033 .0023 .0040 .0028 .0053 .0037

- .0018 - .0013 - .0027 - .0019 - .0036 - .0025 - .0045 - .0032 - .0054 - .0038 - .0072 - .0051

.0019 .0013 .0028 .0020 .0037 .0026 .0046 .0033 .0056 .0039 .0074 .0052

- .0025 - .0018 - .0038 - .0027 - .0050 - .0035 - .0063 - .0044 - .0075 - .0053 - .0101 - .0071

.0015 .0011 .0023 .0016 .0031 .0022 .0039 .0027 .0046 .0033 .0062 .0043

- .0021 - .0015 - .0031 - .0022 - .0042 - .0029 - .0052 - .0037 - .0063 - .0044 - .0083 - .0059

.0009 .0006 .0013 .0009 .0017 .0012 .0021 .0015 .0026 .0018 .0034 .0024

- .0012 - .0008 - .0017 - .0012 - .0023 - .0016 - .0029 - .0020 - .0035 - .0024 - .0046 - .0032

.0012 .0008 .0018 .0012 .0023 .0016 .0029 .0021 .0035 .0025 .0047 .0033

Length of Cut (LOC)

Depth of Cut Guide: REGULAR STYLE Light Roughing (LR)

Finishing (F)

≤ Regular LOC

ADOC = LOC RDOC = up to 6% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

> Regular LOC

ADOC = up to 1.5 x dia. RDOC = 4 to 5% of dia.

ADOC = LOC RDOC = 3% to 5% of dia.

Length Below Shank (lbs)

MULTI

Depth of Cut Guide: REDUCED NECK STYLE Light Roughing (LR)

Finishing (F)

≤ Regular LBS

ADOC = 1.5 x dia. RDOC = up to 5% of dia.

ADOC = 1.5 x dia. RDOC = 3% to 4% of dia.

> Regular LBS

ADOC = up to 1 x dia. RDOC = 3% to 4% of dia.

ADOC = up to 1 x dia. RDOC = 3% to 4% of dia.

LBS

LOC

LOC ADOC

Regular Style

Reduced Neck Style RDOC Key:

LBS - Length Below Shank LOC - Length of Cut

ADOC - Axial Depth of Cut RDOC - Radial Depth of Cut

Please visit our Technical Section on Pages 98-135 for further assistance. 92

- .0016 - .0011 - .0024 - .0017 - .0032 - .0022 - .0040 - .0028 - .0047 - .0033 - .0063 - .0045


Chamfer Mills

93


HCM60-2 & HCM60-4 Speed & Feed on page 97.

Our chamfer mill will work in a variety of materials & applications Good option for increasing part finish compared to hand de-burring results

TOOL TOLERANCES

2 -Flute Style - Ground with positive axial rake and clearance for aluminum and softer materials

Shank Diameter: -.0001 / -.0004 (ISO h6) Runout (T.I.R.): .0005 max. Overall Length: +/- 1/16" Length of Cut: +/-.032 Chamfer Angle (incl): +/- 0º 30'

4-Flute Style - Ground with rake and clearance for tougher material See Technical Tip on pg. 97 ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

HCM60-2 (Uncoated) (d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

1/8 3/16 1/4 3/8 1/2

1/8

.108

2

2

60º

06225

HCM60-20125

3/16

.162

2

2

60º

06240

HCM60-20187

1/4

.216

2-1/2

2

60º

06255

HCM60-20250

3/8

.324

2-1/2

2

60º

06270

HCM60-20375

1/2

.433

3

2

60º

06285

HCM60-20500

STEEL

l1 d2

STAINLESS STEEL

d1

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

HCM60-2 (Aplus Coated)

plus

(d1) Cutting Dia. l2

1/8 3/16 1/4 3/8 1/2

l1 d2

d1

A

ALUM <10% Si

l2

ALUM ≥ 10% Si

COPPER/BRASS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

1/8

.108

1-1/2

2

60º

06228

HCM60-20125

3/16

.162

2

2

60º

06243

HCM60-20187

1/4

.216

2

2-1/2

60º

06258

HCM60-20250

3/8

.324

2

2-1/2

60º

06273

HCM60-20375

1/2

.433

2-1/2

3

60º

06288

HCM60-20500

CARBON/GRAPHITE

PLASTICS/PHENOLIC

HCM60-4 (Uncoated) (d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

3/16 1/4 3/8 1/2 3/4

3/16

.162

2

4

60º

06330

HCM60-40187

1/4

.216

2-1/2

4

60º

06345

HCM60-40250

3/8

.324

2-1/2

4

60º

06360

HCM60-40375

1/2

.433

3

4

60º

06375

HCM60-40500

3/4

.649

3

4

60º

06390

HCM60-40750

CHAMFER

STEEL

l2 l1 d1

A

94

l1 d2

STAINLESS STEEL

d1

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

HCM60-4 (Aplus Coated)

plus

d2

l2

(d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

3/16 1/4 3/8 1/2 3/4

3/16

.162

2

4

60º

06333

HCM60-40187

1/4

.216

2-1/2

4

60º

06348

HCM60-40250

3/8

.324

2-1/2

4

60º

06363

HCM60-40375

1/2

.433

3

4

60º

06378

HCM60-40500

3/4

.649

3

4

60º

06393

HCM60-40750

EDP#

Tool Description


HCM90-2 & HCM90-4 Speed & Feed on page 97.

Our chamfer mill will work in a variety of materials & applications Good option for increasing part finish compared to hand de-burring results

TOOL TOLERANCES

2 -Flute Style – Ground with positive axial rake and clearance for aluminum and softer materials

Shank Diameter: -.0001 / -.0004 (ISO h6) Runout (T.I.R.): .0005 max. Overall Length: +/- 1/16” Length of Cut: +/-.032 Chamfer Angle (incl): +/- 0º 30’

4-Flute Style – Ground with rake and clearance for tougher material See Technical Tip on pg. 97 ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

HCM90-2 (Uncoated) (d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

1/8 3/16 1/4 3/8 1/2

1/8

.062

2

2

90º

06015

HCM90-20125

3/16

.093

2

2

90º

06030

HCM90-20187

1/4

.125

2-1/2

2

90º

06045

HCM90-20250

3/8

.187

2-1/2

2

90º

06060

HCM90-20375

1/2

.250

3

2

90º

06075

HCM90-20500

STEEL

l1 d2

STAINLESS STEEL

d1

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

HCM90-2 (Aplus Coated)

plus

(d1) Cutting Dia.

l2

1/8 3/16 1/4 3/8 1/2

l1 d2

d1

A

ALUM <10% Si

l2

ALUM ≥ 10% Si

COPPER/BRASS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description HCM90-20125

1/8

.062

2

2

90º

06018

3/16

.093

2

2

90º

06033

HCM90-20187

1/4

.125

2-1/2

2

90º

06048

HCM90-20250

3/8

.187

2-1/2

2

90º

06063

HCM90-20375

1/2

.250

3

2

90º

06078

HCM90-20500

CARBON/GRAPHITE

PLASTICS/PHENOLIC

HCM90-4 (Uncoated) (d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

3/16 1/4 3/8 1/2 3/4

3/16

.093

2

4

90º

06120

HCM90-40187

1/4

.125

2-1/2

4

90º

06135

HCM90-40250

3/8

.187

2-1/2

4

90º

06150

HCM90-40375

1/2

.250

3

4

90º

06165

HCM90-40500

3/4

.375

3

4

90º

06180

HCM90-40750

l2 l1 d1

A

d2

STAINLESS STEEL

d1

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

HCM90-4 (Aplus Coated)

plus

d2

l1

(d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

3/16 1/4 3/8 1/2 3/4

3/16

.093

2

4

90º

06123

HCM90-40187

1/4

.125

2-1/2

4

90º

06138

HCM90-40250

3/8

.187

2-1/2

4

90º

06153

HCM90-40375

1/2

.250

3

4

90º

06168

HCM90-40500

3/4

.375

3

4

90º

06183

HCM90-40750

(p) 866-543-5422

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www.1helical.com

(l2) OAL

|

No. of Flutes

Incl. Angle

(f) 866-350-5968

EDP#

Tool Description

CHAMFER

STEEL

l2

95


HCM120-2 & HCM120-4 Speed & Feed on page 97.

Our chamfer mill will work in a variety of materials & applications Good option for increasing part finish compared to hand de-burring results

TOOL TOLERANCES

2-Flute Style – Ground with positive axial rake and clearance for aluminum and softer materials

Shank Diameter: -.0001 / -.0004 (ISO h6) Runout (T.I.R.): .0005 max. Overall Length: +/- 1/16” Length of Cut: +/-.032 Chamfer Angle (incl): +/- 0º 30’

4-Flute Style – Ground with rake and clearance for tougher material See Technical Tip on pg. 97 ALUM <10% Si

ALUM ≥ 10% Si

COPPER/BRASS

CARBON/GRAPHITE

PLASTICS/PHENOLIC

HCM120-2 (Uncoated) (d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

1/8 3/16 1/4 3/8 1/2

1/8

.037

2

2

120º

06405

HCM120-20125

3/16

.056

2

2

120º

06420

HCM120-20187

1/4

.075

2-1/2

2

120º

06435

HCM120-20250

3/8

.112

2-1/2

2

120º

06450

HCM120-20375

1/2

.150

3

2

120º

06465

HCM120-20500

STEEL

l1 d2

STAINLESS STEEL

d1

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

HCM120-2 (Aplus Coated)

plus

(d1) Cutting Dia. 1/8 3/16 1/4 3/8 1/2

l2 l1 d2

d1

A

ALUM <10% Si

l2

ALUM ≥ 10% Si

COPPER/BRASS

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

1/8

.037

2

2

120º

06408

HCM120-20125

3/16

.056

2

2

120º

06423

HCM120-20187

1/4

.075

2-1/2

2

120º

06438

HCM120-20250

3/8

.112

2-1/2

2

120º

06453

HCM120-20375

1/2

.150

3

2

120º

06468

HCM120-20500

CARBON/GRAPHITE

PLASTICS/PHENOLIC

HCM120-4 (Uncoated) (d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

EDP#

Tool Description

3/16 1/4 3/8 1/2 3/4

3/16

.056

2

4

120º

06480

HCM120-40187

1/4

.075

2-1/2

4

120º

06495

HCM120-40250

3/8

.112

2-1/2

4

120º

06510

HCM120-40375

1/2

.150

3

4

120º

06525

HCM120-40500

3/4

.225

3

4

120º

06540

HCM120-40750

CHAMFER

STEEL

l1 d2

STAINLESS STEEL

d1

CAST IRON

HI-TEMP ALLOYS

HARDENED STEEL

HCM120-4 (Aplus Coated)

plus l2 l1 d2 d1

96

l2

(d1) Cutting Dia.

(d2) Shank Dia.

(l1) LOC

(l2) OAL

No. of Flutes

Incl. Angle

3/16 1/4 3/8 1/2 3/4

3/16

.056

2

4

120º

06483

HCM120-40187

1/4

.075

2-1/2

4

120º

06498

HCM120-40250

3/8

.112

2-1/2

4

120º

06513

HCM120-40375

1/2

.150

3

4

120º

06528

HCM120-40500

3/4

.225

3

4

120º

06543

HCM120-40750

EDP#

Tool Description


HCM60, HCM90, HCM120

Speed & Feed Feed Rate Guide (Ferrous Materials): CHAMFER MILLS – Aplus Coated STEEL

Material Guide

10xx 11xx 12xx 12Lxx 15xx

STAINLESS STEEL

HARD STEEL

A2 H13 A3 M1 D2 O-1 H11 S-7 NAK 55

13xx 41xx 43xx 86xx 92xx 93xx Chromoly

P20 P21 S-136 PX5 NAK 80

410 430F 416 440C 420

Steel Grades > 50Rc.

303 320 304 304L 316 316L 321 347 Kovar Invar 36

CAST IRON 13-8 15-5 17-4 Carpenter Custom 465 Invar

Grey GG-10 GG-15 GG-20/25 GG-30/35 GG-40

HI-TEMP ALLOYS

Ductile (Nodular) Malleable GGG-40 GGG-50 GGG-60 GGG-70

Inconel 718 Inconel 600 Rene 100

Rene 41

A286

Haynes

Waspalloy

H-188

Hastalloy

Hast-X

Mar-M

Stellite

AirResist

Monel

Ti61AL4V (grades 5-38)

Surface Feet per Minute (SFM) low - high

low - high

low - high

low - high

< 42 Rc

320 - 480

200 - 300

180 - 260

180 - 260

≥ 42 Rc

160 - 240

100 - 150

100 - 140

100 - 140

< .125

.0009 - .0013

.0008 - .0011

.0007 - .0010

.0007 - .0009

.0006 - .0009

.125 - .374

.0019 - .0025

.0016 - .0022

.0015 - .0020

.0013 - .0018

.0013 - .0017

.375 - .499

.0028 - .0038

.0024 - .0032

.0022 - .0030

.0020 - .0027

.500 - .624

.0037 - .0050

.0032 - .0043

.0030 - .0040

.625 - .749

.0046 - .0063

.0040 - .0054

.750 - .999

.0056 - .0075

≥ 1.0

.0074 - .0101

SFM

low - high

low - high

low - high

low - high

low - high

low - high

low - high

200 - 300

160 - 240

130 - 200

280 - 420

190 - 280

120 - 180

200 - 300

110 - 170

120 - 180

90 - 130

170 - 260

90 - 130

60 - 80

100 - 150

.0008 - .0011

.0007 - .0010

.0007 - .0009

.0009 - .0013

.0008 - .0010

.0004 - .0006

.0006 - .0008

.0016 - .0022

.0015 - .0020

.0013 - .0018

.0019 - .0025

.0015 - .0021

.0009 - .0012

.0012 - .0016

.0019 - .0026

.0024 - .0032

.0022 - .0030

.0020 - .0027

.0028 - .0038

.0023 - .0031

.0013 - .0017

.0018 - .0024

.0027 - .0036

.0026 - .0035

.0032 - .0043

.0030 - .0040

.0027 - .0036

.0037 - .0050

.0031 - .0042

.0017 - .0023

.0023 - .0032

.0037 - .0050

.0033 - .0045

.0032 - .0043

.0040 - .0054

.0037 - .0050

.0033 - .0045

.0046 - .0063

.0039 - .0052

.0021 - .0029

.0029 - .0040

.0048 - .0065

.0045 - .0060

.0040 - .0054

.0038 - .0052

.0048 - .0065

.0045 - .0060

.0040 - .0054

.0056 - .0075

.0046 - .0063

.0026 - .0035

.0035 - .0047

.0064 - .0086

.0060 - .0081

.0053 - .0072

.0051 - .0069

.0064 - .0086

.0060 - .0081

.0053 - .0072

.0074 - .0101

.0062 - .0083

.0034 - .0046

.0047 - .0063

Deff

low - high

90 - 140

Feed per Tooth (FPT)

Feed Rate Guide (Non-Ferrous Materials): CHAMFER MILLS – Uncoated Feed per Tooth (FPT) SFM†

Cast $BTU

Wrought 8SPVHIU

low

2024 2219 5052 7050 6061 7075 A242 A356 A320 A535

A319 A390 A520 A713

-

Deff

high

<.125 low

-

.125 - .374

high

low

-

high

.375 - .499 low

-

.500 - .624

high

low

-

high

.625 - .749 low

-

high

.750 -.999 low

-

high

≥ 1.0" low

-

high

Rough

.0015 - .0020

.0029 - .0040

.0044 - .0059

.0059 - .0079

.0073 - .0099

.0088 - .0119

.0117 - .0158

Finish

.0009 - .0012

.0018 - .0024

.0026 - .0036

.0035 - .0047

.0044 - .0059

.0053 - .0071

.0070 - .0095

Rough

.0011 - .0014

.0021 - .0029

.0032 - .0043

.0043 - .0058

.0053 - .0072

.0064 - .0086

.0085 - .0115

Finish

.0007 - .0010

.0014 - .0019

.0022 - .0029

.0029 - .0039

.0036 - .0049

.0043 - .0058

.0057 - .0078

1600 - 2400

720 - 1080

Technical Tip: When chamfering and using less than the major cutting diameter (D) of the tool, ensure your speed and feed is based upon the effective cutting diameter (Deff ) actually being used.

Finish Requirement: Many different factors can affect chamfer finish but some common ways to increase part finish is: Deff D

s5TILIZINGFLUTETOOLS s$ECREASINGFEED s)NCREASINGSPEED

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CHAMFER

Material Guide

97


Technical Section Contents End Mill Construction . . . . . . . . . . 100 Common Milling Calculations . . . . 101 Tool Engagement Angle & Chip Thinning . . . . . . . . . . . . . . . 102 Corner Engagement . . . . . . . . . .  Types of Tool Entry . . . . . . . . . . . . 104 Deep Pocket Milling . . . . . . . . . . . 105 Thin Wall Milling . . . . . . . . . . . . . . .  Finishing . . . . . . . . . . . . . . . . . . . . . .107 Ball Nose Milling Strategy (90ยบ). . . . . . . . . . . . . . . . . . . . . . . . . 108 Ball Nose Milling Strategy (tilted) . . . . . . . . . . . . . . . . . . . . . . . 109 Hardness Conversion Chart . . . . . 110 Decimal Conversion Chart. . . . . . . 111 Troubleshooting . . . . . . . . . . .   Tool Performance Report . . . . . . . 114 Custom Tool Templates. . . . .   EDP Index. . . . . . . . . . . . . . . .   Old-to-New Series Crossover. . . . . . . . . . . . . . . . . . . .  Terms & Conditions . . . . . . . . . . . 


Technical Section

View our cutting videos on:

http://www.youtube.com/heltools


End Mill Construction Gash Angle

Dish Angle

Radial Rake Pitch

C L

Pitch with unequal spacing is also known as “variable pitch”

Cutting Diameter (OAL) Core Diameter View B-B

View A-A

Part

Overall Length (OAL) Helix Angle Shank Diameter

Length Below Shank (LBS)

Length of Cut (LOC) B

C L A-A

Flute Wash

B

Core Diameter:

The diameter measured tangent from bottom of all flutes. This diameter dictates the strength of your end mill.

Cutting Diameter:

Measured from margin-to-margin on cutting end of tool. An even number of flutes can be measured 180º apart.

Dish Angle:

Angle perpendicular to centerline of tool and allows proper end cut characteristics - reduces full diameter contact.

Flute Wash:

Amount of non-cutting flute area past the length of cut.

Gash Angle:

The angle at which the gash relief is developed from.

Helix Angle:

This is the angle formed by a line tangent to the angle of the flute grind and parallel to the centerline of the tool.

(LOC)

Radial Relief Types Margin primary

Length Below Shank (LBS): A length measured from front of tool back to the shank, allowing extra room for deep pocketing conditions. Length of Cut (LOC):

This is the actual cutting depth of the tool in the axial direction.

Overall Length (OAL):

A measurement taken from end-to-end of the tool.

Cylindrical Margin:

Portion of the “uncleared” area on the peripheral area of the tool, allowing for a small area of contact with the work piece.

Pitch:

This is an equal angular measurement from flute-to-flute. If the tool is a variable pitch style then this spacing is unequal.

Radial Rake:

The angle of the rake face measured from center of the tool.

Radial Relief:

Area where cutting face is relieved behind the cutting edge in order to avoid rubbing, while maintaining maximum cutting tooth strength.

Cylindrical: Eccentric: Standard:

Shank Diameter:

100

A very effective relief for non-ferrous alloys. Includes a primary and secondary relief angle. A powerful edge design for ferrous and tough material cutting. This design includes a primary relief measured radially along its edge. A traditional grind allowing for moderate edge strength and high degree of primary and secondary radial relief.

The end of the tool that is held in the holder and requires a high degree of accuracy and roundness.

secondary

Rake Face Cylindrical

primary

(

)

measured radially

Rake Face Eccentric

primary secondary

Rake Face

Standard


Common Milling Calculations RPM

=

SFM x 3.82 D Revolutions per Minute

SFM

=

ADOC

RPM x D x .262 RDOC

Surface Feet per Minute

KEY IPM

=

RPM x FPT x Z

D R Z RPM SFM IPM IPR FPT MRR RDOC ADOC ri ro

Inches per Minute

IPR

=

IPM RPM Inches per Revolution

FPT

=

IPR Z Feed per Tooth

MRR

=

RDOC x ADOC x IPM

Tool Cutting Diameter Tool Radius Number of Flutes Revolutions per Minute Surface Feet per MInute Inches per Minute Inches per Revolution Feed per Tooth Metal Removal Rate Radial Depth of Cut Axial Depth of Cut Part Radius (inside arc) Part Radius (outside arc)

Metal Removal Rate (cu. in./min.)

CLPT x (D/2) FPTadj =

Radial Chip Thinning Adjustment

(D * RDOC) - RDOC2

See additional technical information on page 102.

Fo =

Feed Rate Adjustment - Outside Arc

IPM x (ro + (R/2)) ro

See additional technical information on pages 102-103.

Fi =

Feed Rate Adjustment - Inside Arc

IPM x (ri - (R/2)) ri

See additional technical information on pages 102-103.

Deff =

Ball Nose “Effective Diameter”

2x

R2 - (R - ADOC)2

See additional technical information on page 108-109.

Ball Nose Velocity Adjustment

Vadj =

SFM x 3.82 Deff

See additional technical information on page 108-109.

We have many self-computing electronic calculators available for your use. Please visit our website www.1helical.com and you will find them under the “calculators” tab

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101


Angle of Engagement & Chip Thinning Tool Engagement Angle (ae) - An angular measurement about the periphery of the cutter that is in contact with the material being removed and directly related to the radial chip thickness. s3HOWNARESOMETYPICAL4%!SITUATIONALEXAMPLES

ae

tool ae

tool

tool

ae

ae

tool

ae

tool

ae

tool

ae

ae

ae

ae

sAn Increasing TEA can result in: ae

s A decreasing TEA can result in:

- Higher horsepower requirement - Increased tool deflection

- Lower horsepower requirement - Decreased tool deflection

- Higher spindle load (wear/tear) - Decreased feed rates

- Lower spindle load (wear/tear) - Increased Feed Rates

Chip Thinning - Milling with a light radial depth of cut (less than 50% of cutter diameter) causes the chip being formed to be much thinner than the programmed advance per tooth. This RESULTSINEXCESSIVETOOLhRUBBINGvANDPREMATURETOOLWEARLIFE ESS Advance per tooth (FPT)

fig. 1

Advance per tooth and EQUALTOTHEMAXIMUMCHIP thickness at 50% RDOC.

fig. 2 -AXIMUMCHIP thickness

<50% 0% RDOC

Actual chip thickness

50% RDOC

So hereâ&#x20AC;&#x2122;s what you can do! When programming a radial depth of cut (RDOC) less than 1/2 the tool diameter (fig.1) employ the chip thinning calculation (fig. 3). A chip thinning adjustment will prolong tool life and help to reduce cycle time. Beware that this feed rate adjustment needs to be considerate of drastic tool engagement, angle increases WHENMILLINGINTOCORNERS3ERIOUSFEEDRATEREDUCTIONS in these areas still apply and will need attention. For more information review page 103. 102

Radial Chip Thinning Calculation

CLPTadj =

CLPT x (D/2) â&#x2C6;&#x161; (D * RDOC) - RDOC2 Fig. 3


Corner Engagement Milling involves significant variations in cutting forces, resulting in ultra-conservative tool running parameters and premature tool wear. One difficult (and often suspect) area of this type of machining is when the cutting tool experiences an “inside corner” condition. This is where the tool’s engagement angle significantly increases and poor performance may be experienced. Evidence of this difficult to machinine area is detected by: sChatter - visible in “poor” corner finish.

sDeflection - detected by unwanted “measured” wall taper.

sCutting sound - tool squawking or chirping in the corners.

sTool breakage/chipping - detrimental tool breakage or chipping, resulting in tool replacement.

Least Desirable Condition

>90º

Generating an inside part radius that matches the radius of the tool at a 90º direction change can make for a less than ideal machining condition. With the tool experiencing extra material to cut (light green), increased engagement angle and a direction change some of the common results will be chatter, tool deflection/breakage & poor surface finish. Action Item: Feed rate may need to be lessened depending on the “tool radius-to-part radius ratio” or by utilizing a VoluMill® tool path (see pg. 51). Assistance: We have excel calculators available on our website that will help you calculate this adjustment.

More Desirable Condition

>90º

Generating an inside part radius that matches the radius of the tool with a sweeping direction change creates a machining condition a bit more acceptable. The smaller radial depths of cut in this example help to manage the angle of engagement, but at the final pass the tool will experience a very high engagement angle and again, a less than desireable machining condition. Some of the common results will be chatter, tool deflection/breakage and poor surface finish. Action Item: Feed rate may need to be reduced by 30-50% depending on the “tool radius-to-part radius ratio” or utilize a VoluMill® tool path (see pg. 51). Assistance: We have excel calculators available on our website that help you calculate this adjustment.

Generating an inside part radius with a smaller tool and a sweeping action creates a very desireable machining condition. The manageable radial depths of cut and smaller tool diameter allow management of the tool engagement angle, higher feed rates and better surface finishes. As the cutter reaches full radial depth its engagement angle will increase, but feed reduction should be much less than the other conditions listed above.

Most Desirable Condition <90º

Action Item: Feed rate may need to be heightened depending on the “tool-to-part ratio” or utilize a VoluMill® tool path (see pg. 51). Assistance: Utilize tools that are smaller than the corner your machining. Look at tool path solutions like VoluMill® for most optimum solution. (p) 866-543-5422

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103


Types of Tool Entry The type of part entry programmed is very influential in the tool’s success and one of the most punishing operations for a cutter. Below we have listed some common part entry methods and suggestions on making these most successful.

Pre-Drilled Hole Pre-drilling a hole to full pocket depth (and 5-10% larger than the end mill diameter) is the safest practice of dropping your end mill into a pocket. This method ensures the least amount of end work abuse and premature tool wear.

Helical Interpolation A very common and safe practice with ferrous materials. Employing corner radius end mills during this operation will increase tool wear and lessen corner breakdown. We recommend a programmed helix diameter >110-120% of tool diameter. Our new speed & feed app “Milling Advisor” will give you specific cutting parameters for operations like this (see pg. 47).

Ramping-In This type of operation can be very successful, but institutes many different torsional forces the cutter must withstand. Finding a tool with good core strength plus room for proper chip evacuation is key. Employing corner radius end mills during this operation will help immensely. Below are some suggested starting ramp angles: s.ON &ERROUS-ATERIALS ŽnŽ s&ERROUS-ATERIALS ŽnŽ Our new speed & feed app “Milling Advisor” will give you specific cutting parameters for operations like this (see pg. 47).

Straight Plunge The least preferred method and one that can easily break a tool. The tool must be center cutting. End milling incorporates a flat entry point making chip evacuation tough, tool pressure very high and success random at best. Please note: Drill bits are intended for straight plunging and we highly recommend this type of tool for this operation.

Our new speed & feed app “Milling Advisor” will give you specific cutting parameters for operations like this (see pg. 47).

Side Entry

104

(use tools with a corner radius for best results)

Straight Entry

Roll-In Entry

Straight entry into the part takes a toll on the cutter. Until the cutter is fully engaged, the feed rate upon entry must be reduced by at least 50%.

Rolling into the cut ensures a cutter to work its way to full enagagement and naturally acquire proper chip thickness. The feed rate in this scenario should be reduced by 50%.


Deep Pocket Milling Continues to be one of the most demanding milling operations. Deep pocket milling routines usually involve long reach, poor chip evacuation, limited coolant delivery, deflection issues and serious tool engagement violations. We have illustrated some helpful techniques below (see fig. 1a, 1b, 1c). Common problems experienced; Chatter Tool deflection Recutting chips

Wall taper Tool engagement violations Breakage

Some things to consider; Step down milling routine - this procedure (shown in fig. 1a,1b,1c) ensures that you are utilizing a controlled axial depth of cut (ADOC) at each level, thus optimizing speeds and feeds. It is imperative to start with a stub or standard length tool to get down to approximately 2-3 x dia. deep (depth 1-2), then employ necked down tooling. Necked down tooling - once depths 2 and 3 are reached (fig. 1b), use our stronger necked down tooling in order to maintain tool integrity and respectable feed rates. Necked tooling has a shorter length of cut (LOC), ensuring a much stronger tool and a neck diameter smaller than the cut diameter allowing for plenty of wall clearance. Volumill Toolpath - we have had tremendous success while using the VoluMill tool path with this pocketing strategy. This optimized tool path ensures tool engagement violations are alleviated and allows for maximum speeds & feeds in deep pocketing situations (see pg. 51). Utilize stronger medium length necked- down tooling

Start machining with short/regular length tool

Relieved neck will not rub on wall

Depth 1 Depth 2

Depth 2 Depth 3

fig. 1a

(final floor depth)

(final floor depth)

fig. 1b

fig. 1c

Tool Deflection Rigidity during a milling operation is key for optimum tool performance and desired part results. Keeping tool deflection to a minimum will help to increase success on a deep reach application. A Deflection â&#x20AC;&#x153;Rule of Thumbâ&#x20AC;? sTool overhang length decreases rigidity as a third power (L3), but even more importantly, tool diameter increases rigidity by the fourth power (D4).

force

Common techniques to combat deflection s%NSURETOOLSARESHARP s#LIMBMILLINLIEUOFCONVENTIONALMILLING s)NCREASETOOLDIAMETER s5SESHORTERTOOLANDOREMPLOYNECKEDTOOLING s$ECREASEDEPTHOFCUT s)NCREASENUMBEROFFLUTES s$ECREASE)0- s2E EVALUATE3&-PARAMETER

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105


Thin Wall Milling Milling part features with thin wall characteristics while maintaining dimensional accuracy and straightness can be difficult at best. Although multiple factors contribute, some key components are discussed below and can help turn these types of applications around. Proper tooling A long length tool, combined with a long length of cut, can spell trouble in situations like this due to deflection, chatter and breakage (see pg. 105 for further information). It is essential to keep the tool as strong as possible while maintaining the ability to reach to the desired depth. It is essential to look at necked-down tooling when reaching > 3x dia. depths. Axial Depth of Cut (ADOC) Keeping a wide cross-section behind the wall for support on the way down is vital. Below, we recommend producing a â&#x20AC;&#x153;stepped downâ&#x20AC;? approach dividing the total wall height to manageable depths while working each side of the wall (see fig. 1). The ADOC dimension can/will vary depending on the material (and its hardness) being cut.

Start with stub/reg length tooling

Detail A

Relieved neck will not rub on wall

2

1

2

3

4

3

4

5

6

5

6

5

6

7

8

7

8

7

8

This is the toolâ&#x20AC;&#x2122;s LBS length

4 6 7

8

8

RDOC A progressive radial depth of cut (RDOC) strategy is of equal importance as wall height is being established. Reducing tool pressure while support stock is disappearing is equally important to keep wall stable.

s&IGREPRESENTSA STEPPROGRESSIVERADIALAPPROACH The number of passes will depend upon your particular application, material/hardness 1st RDOC - Up to 50% cutter dia. & final wall thickness/height.

s4HISAPPROACHHELPSTOKEEPTHE 3rd RDOC - 15% cutter dia. pressure off the wall as you make TH2$/# CUTTERDIA your way towards it. Additionally, it is recommended to alternate sides when using this depth of cut (RDOC) strategy.

sTHTH2$/#PASSESCOULDTURNOUTTO be very light, keeping wall vibration to a minimum and part finish maximized.

106

1

WALL

2nd RDOC - 30% cutter dia.

2

&IG Other ideas... sClimb milling will help to keep tool pressure to a minimum. s6IBRATIONDAMPENINGWALLSTABILIZATIONCANBEACHIEVEDINhHARDTOFIXTURETHINWALLSITUATIONSv by using thermoplastic compounds or wax - which can be removed (thermally). s4HEUSEOFULTRA HIGHPERFORMANCETOOLPATHSIE6OLU-ILL CANOPTIMIZETOOLPERFORMANCE WORK with lighter depths of cut and offer less tool cutting pressure (see pg. 51).


Finishing Finishing cuts are used to complete the part and achieve the final dimension, tolerances, and surface finish. The goal when finishing a component is to avoid or at least minimize the necessity for manual re-touching. Many factors can (and do) influence the achievement of part finish requirements and must be evaluated.

s3PECIFICMATERIALHARDNESS

s0ROPERCUTTINGTOOLSPEEDSFEEDS

s4OOLHOLDERACCURACY s4OOLPROJECTIONDEFLECTION s2IGIDITYOFWORKHOLDING

s0ROPERTOOLDESIGNDEPLOYMENT s4OOL TO WORKPIECEORIENTATION s#OOLANTLUBRICITY

Additional technical tips for successful finishing are:

s5SINGANINCREASEDHELIXANGLEWILLHELPTOIMPROVESURFACEFINISH 45ยบ or higher for Aluminum 38ยบ or higher for hard metal machining

s)NCREASINGTHENUMBEROFFLUTESWILLHELPTOIMPROVESURFACEFINISH 3, 4 for Aluminum 5, 7+ for hard metal

s5TILIZETOOLSWITHCORNERRADII.

s4OOLRUNOUTOFORLESS

s5SINGPRECISIONTOOLHOLDERSTHATAREINGOODCONDITION UNDAMAGEDANDRUNTRUE

s#LIMBMILLINGVSCONVENTIONALPRODUCESABETTERSURFACEFINISHSEEPG 

s6ARIABLEPITCHTOOLINGHELPSTOREDUCECHATTERANDINCREASEPARTFINISH

s0ROPERRADIALDEPTHOFCUT2$/# between 2-5% of tool diameter.

s&ORLONGREACHWALLS CONSIDERUSINGhNECKEDDOWNvTOOLSwhich allow LESSDEFLECTION WITH,/#OVERLAPAGOODSTEPBLENDINGWILLOCCURSEEFIG 

s%XTREMECONTACTFINISHINGXDIADEEP MAYREQUIREAFEEDRATEREDUCTION

s&ORFURTHERSPEEDANDFEEDADJUSTMENTSUTILIZEOURSPEEDANDFEEDAPP (see pg. 47).

FIG When contacting wall and floor, feed rate may need to be reduced.

75% of LOC

Quick Reference To increase surface finish

)NCREASE 20-

Lower &04

75% of LOC

#LIMB Mill

75% of LOC

fig 2

Surface Finish 3URFACEFINISHINGISANIMPORTANTSTEPINTHEOPERATIONSSEQUENCEFORTHEPRODUCTIONOFANYHIGHQUALITY part. Many times, this requirement is aesthetically driven but other times has to satisfy print specification.

32

Below is some common surface finish nomenclature; 2a2OUGHNESS!VERAGE

Ra = ฮผin = .000032 in.

part

2q2-32OOT-EAN3QUARE 2aX 2z2aX

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107


Ball Nose Milling Strategy

(90º)

Ball nose end mills are ideal for machining 3-dimensional contour shapes typically found in the die and mold industry, manufacturing of turbine blades and establishing general part radius requirements. To properly employ a ball nose end mill (with no tilt angle) and gain the optimum tool life and part finish, is to follow the 2-step process below.

D Deff ADOC Detail A fig. 1 Deff STEP 1 CALCULATE YOUR EFFECTIVE CUTTING DIAMETER (Deff) – Implemented when using a ball nose end mill that is utilizing a ADOC that is less than the full radius of the ball. This can be done using the chart below (see fig. 2) that represents some common tool diameters & ADOC combinations or by using the traditional calculation (see fig. 3).

Ball Nose "Effective" Cutting Diameter (Deff) at some common adoc’s

fig. 2

Tool Diameter

Axial Depth of Cut (ADOC)

1/8 1/4 3/8 1/2 5/8 3/4 1

.010 .068 .098 .121 .140 .157 .172 .199

.020 .092 .136 .169 .196 .220 .242 .280

.030 .107 .162 .203 .237 .267 .294 .341

.050 .070 .090 .120 .150 .180 .220 .260 .300 .350 .400 .450 .200 .255 .300 .339 .374 .436

fig. 3

.224 .292 .347 .394 .436 .510

.240 .320 .384 .439 .487 .572

.350 .427 .492 .550 .650

.367 .458 .534 .600 .714

.375 .480 .566 .641 .768

.496 .597 .683 .828

.500

.500 .616 .624 .714 .735 .748 .877 .917 .954 .980 .995 1.000

Deff = 2 * √ R2 - (R - ADOC)2

STEP 2 CALCULATE YOUR NEW VELOCITY ADJUSTMENT (Vadj) - This new velocity adjustment will be calculated using the new effective cutting diameter (Deff). If you are using less than the cutter diameter, then its likely your RPM’s will need to be adjusted upward (see fig. 4).

fig. 4

Vadj =

SFM * 3.82 Deff

Note: If manual calculations are not preferred, feel free to visit our website (www.1helical.com) and download our latest excel based calculators. 108

KEY ADOC = Axial Depth of Cut D Fig= 4Cutting Diameter Deff = Effective Cutting Diameter R = Tool Radius (Dia./2) RDOC = Radial Depth of Cut SFM = Surface Feet per Minute Vadj = Adjusted Revolutions per Minute


Ball Nose Milling Strategy (at 15º incline) It is highly recommended to use ball nose end mills on an incline (β) to avoid a “0” SFM condition at the center of the tool, thus increasing tool life and part finish. For ball nose optimization (and in addition to tilting the tool), it is highly recommended to feed the tool in the direction of the incline and utilize a climb milling technique. β +

Detail A Feed Direction

Tool Tilt

β = + 15º

Tool Tilt β = + 15º

Deff

ADOC

Fig. 1

Deff

To properly employ a ball nose end mill (with a tool angle) and gain the most optimum tool life and part finish is to follow the 2-step process below. STEP 1 CALCULATE YOUR EFFECTIVE CUTTING DIAMETER (Deff) - To be implemented when using a ball nose end mill that is utilizing a ADOC that is less than the full radius of the ball. This can be done using the chart below (see fig. 2) that represents some common tool diameters & ADOC’s at 15º tilt angle or by using the traditional calculation (see fig. 3). Ball Nose "Effective" Cutting Diameter (Deff) at some common adoc’s

Fig. 2

Tool Diameter

15º Tilt

Axial Depth of Cut (ADOC)

1/8 1/4 3/8 1/2 5/8 3/4 1

.010 .093 .154 .208 .259 .308 .355 .199

.020 .111 .185 .249 .308 .363 .242 .280

.030 .120 .206 .278 .343 .404 .294 .341

.050 .125 .232 .317 .393 .463 .374 .436

.070 .116 .245 .343 .454 .506 .436 .510

.090 .120 .150 .180 .220 .260 .300 .350 .400 .450 .249 .360 .384 .539 .487 .572

.243 .373 .479 .575 .550 .650

.374 .494 .599 .600 .714

.366 .499 .615 .641 .768

.495 .624 .683 .828

.500

.477 .622 .610 .714 .735 .748 .877 .917 .954 .980 .995 1.000

D eff = Effective Cutting Diameter R = Tool Radius ADOC = Axial Depth of Cut

fig. 3

STEP 2 CALCULATE YOUR NEW VELOCITY ADJUSTMENT (Vadj) - This new velocity adjustment will be calculated using the new effective cutting diameter (Deff). If you are using less than the cutter diameter, then its likely your RPM’s will need to be adjusted upward (see fig. 4).

D eff = Effective Cutting Diameter (see fig. 2) SFM = Mfg Recommended Surface Feet per Minute V adj = Adjusted RPM for lighter ADOC

fig. 4

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Hardness Conversion Chart Rockwell Hardness

Brinell Hardness BHN

110

Tensile Strength

(Tungsten Carbide Ball 3000 kg.)

"A"

"B"

"C"

(psi)

767 745 733 722 710 698 684 670 656 653 647 638 630 627 601 578 555 534 514 495 477 461 444 429 415 401 388 375 363 352 341 331 321 311 302 293 285 277 269 262 255 248 241 235 229 223 217 212 207 201 197 192 187 183 179 174 170 167 163 156 149 143 137 131 126 121 116 111

85 84 84 83 83 83 82 82 81 81 81 81 81 80 80 79 78 78 77 76 76 75 74 73 73 72 71 71 70 69 69 68 68 67 66 66 65 65 64 64 63 62 62 61 61 -

100 99 98 97 96 96 95 94 93 92 91 90 89 88 87 86 85 83 81 79 76 74 72 70 68 66

66 65 65 64 63 62 62 61 60 60 60 59 59 59 57 56 55 54 52 51 50 48 47 46 44 43 42 40 39 38 37 36 34 33 32 31 30 29 28 27 25 24 23 22 20 20 18 17 16 15 -

329,000 324,000 323,000 309,000 297,000 285,000 274,000 263,000 253,000 243,000 235,000 225,000 217,000 210,000 202,000 195,000 188,000 182,000 176,000 170,000 166,000 160,000 155,000 150,000 145,000 141,000 137,000 133,000 129,000 126,000 122,000 118,000 115,000 111,000 109,000 105,000 102,000 100,000 98,000 95,000 93,000 90,000 89,000 87,000 85,000 83,000 81,000 79,000 76,000 73,000 71,000 67,000 65,000 63,000 60,000 58,000 56,000


Decimal Conversion Chart fraction

1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

mm

decimal

0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.79 0.85 0.90 0.95 1.00 1.05 1.10 1.15 1.19 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.59 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 1.98 2.15 2.20 2.25 2.30 2.35 2.40 2.45 2.50 2.38 2.60 2.65 2.70 2.75 2.80 2.85 2.90 2.95 2.78 3.00 3.05 3.10 3.15 3.18 3.20 3.30 3.35 3.40 3.45 3.50 3.55

.0059 .0079 .0098 .0118 .0138 .0156 .0177 .0197 .0217 .0236 .0256 .0276 .0295 .0313 .0335 .0354 .0374 .0394 .0413 .0433 .0453 .0469 .0492 .0512 .0531 .0551 .0571 .0591 .0610 .0630 .0625 .0669 .0689 .0709 .0728 .0748 .0768 .0787 .0807 .0781 .0846 .0866 .0886 .0906 .0925 .0945 .0965 .0984 .0938 .1024 .1043 .1063 .1083 .1102 .1122 .1142 .1161 .1094 .1181 .1201 .1220 .1240 .1250 .1260 .1299 .1319 .1339 .1358 .1378 .1398

fraction 9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

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mm

decimal

fraction

mm

decimal

3.57 3.60 3.70 3.80 3.90 3.97 4.00 4.20 4.30 4.37 4.40 4.50 4.60 4.76 4.78 4.80 4.85 4.90 4.95 5.00 5.10 5.16 5.20 5.30 5.50 5.56 5.60 5.65 5.70 5.80 5.95 6.00 6.20 6.30 6.35 6.40 6.45 6.50 6.60 6.75 6.80 6.90 7.00 7.14 7.20 7.30 7.40 7.50 7.54 7.60 7.80 7.94 8.00 8.10 8.20 8.25 8.30 8.33 8.40 8.50 8.60 8.70 8.73 8.80 9.00 9.13 9.20 9.30 9.40 9.53

.1406 .1417 .1457 .1496 .1535 .1563 .1575 .1654 .1693 .1719 .1732 .1772 .1811 .1875 .1882 .1890 .1910 .1929 .1949 .1969 .2008 .2031 .2047 .2087 .2165 .2188 .2205 .2224 .2244 .2283 .2344 .2362 .2441 .2480 .2500 .2520 .2539 .2559 .2598 .2656 .2677 .2717 .2756 .2812 .2835 .2874 .2913 .2953 .2969 .2992 .3071 .3125 .3150 .3189 .3228 .3248 .3268 .3281 .3307 .3346 .3386 .3425 .3438 .3465 .3543 .3594 .3622 .3661 .3701 .3750

25/64

9.92 10.00 10.32 10.50 10.72 11.00 11.11 11.50 11.51 11.91 12.00 12.30 12.50 12.70 13.00 13.10 13.49 13.50 13.89 14.00 14.29 14.50 14.68 15.00 15.08 15.48 15.50 15.88 16.00 16.27 16.50 16.67 17.00 17.07 17.46 17.50 17.86 18.00 18.26 18.50 18.65 19.00 19.05 19.45 19.50 19.84 20.00 20.24 20.50 20.64 21.00 21.03 21.43 21.50 21.83 22.00 22.23 22.50 22.62 23.00 23.02 23.42 23.50 23.81 24.00 24.21 24.50 24.61 25.00 25.40

.3906 .3937 .4062 .4134 .4219 .4331 .4375 .4528 .4531 .4688 .4724 .4844 .4921 .5000 .5118 .5156 .5312 .5315 .5469 .5512 .5625 .5709 .5781 .5906 .5938 .6094 .6102 .6250 .6299 .6406 .6496 .6562 .6693 .6719 .6875 .6890 .7031 .7087 .7188 .7283 .7344 .7480 .7500 .7656 .7677 .7812 .7874 .7969 .8071 .8125 .8268 .8281 .8438 .8465 .8594 .8661 .8750 .8858 .8906 .9055 .9062 .9219 .9252 .9375 .9449 .9531 .9646 .9688 .9843 1.0000

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13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 1

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111


Troubleshooting Note: Utilize our speed and feed calculator for specific running parameters (see pg. 47 for more details). The Problem

Possible Causes Work piece rigidity Speed too low Feed rate too high Chip compaction Heavy depth of cut Part Entry

Breakage

Milling Strategy Tool Overhang Tool Runout Built up edge (BUE) Reconditioning Speed too high Feed rate too low RDOC too high Chip Thinning Tool Runout

Excessive Wear (Flank)

Milling Strategy

Ensure you are climb milling unless the material has hard/abrasive outer skin then conventional milling technique is preferred for breakthrough. (see pg. 38)

Milling Strategy Tool Overhang Tool Run out Tool Coating Edge prep Built Up Edge (BUE) No Corner Radius Speed too high Tool Run out Tool Overhang

112

See the BUE section for further explanation (see pg. 113) Improper regrind/reconditioning – try factory service Reduce the cutting speed (RPM’s) Increase feed rate (FPT) Lessen RDOC as % of dia. - start with 10% reduction increments Utilize chip thinning adjustment (see pg. 101) Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of runout. (<.0003 TIR desired) Re-adjust coolant flow, air blast or "op stop" to clear chip build up

Part Entry

Excessive Corner Wear

Use shortest OAL, shortest LOC & reduce overhang from tool holder. Consider necked down tooling for long reach. Check tool runout in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Recutting Chips

Tool Coating Hard Materials (> than 55Rc) Work piece rigidity Tool holder rigidity Feed rate too high Tool Heavy of a RDOC

Chipped Cutting Edge

Possible Solution Ensure work piece is secure and supported - a common issue Increase the cutting speed (RPM's) Reduce FPT See chip compaction section (pg. 113) Reduce RDOC & ADOC Reduce FPT on entry - implement radius in or sweeping entrances - avoid 90º (perpendicular) entry Review tool path and ensure there are no arbitrary moves, extreme angle of engagement increases & undesirable situations for the tool. Consider utlizing VoluMill tool path solution (see pg. 51)

Ensure you have the appropriate coating for material being cut Try 90-100 SFM with multi-fluted tool (5 flutes +) Check work piece is secure and supported - a common issue Use shortest holder possible and investigate for no tool slippage Reduce FPT Reduce RDOC Reduce FPT on entry – implement radius in or sweeping entrances - avoid 90º (perpendicular) entry Ensure you are climb milling unless the material has hard/abrasive outer skin then conventional milling technique is preferred for breakthrough. (see pg. 38) Use shortest OAL, shortest LOC & reduce overhang from tool holder. Consider necked down tooling for long reach. Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired) Implement proper tool coating for material to be cut Ensure tool has proper edge prep See BUE section for detailed explanation (see pg. 113) Implement corner radius on tool - adds strength & tool life Reduce RPM's Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired) Ensure you are using the shortest OAL/LOC possible. Utilize necked tooling for longer reach.


Troubleshooting Note: Utilize our speed and feed calculator for specific running parameters (see pg. 47 for more details). The Problem

Possible Causes

Possible Solutions

Insufficient chip room Chip Compaction

Built up Edge (BUE)

Chatter/ Vibration

Poor Surface Finish

Deflection

Dimension Accuracy (Tapered Wall)

Reduce number of flutes

Feed rate too high

Reduce FPT and increase RPM

Heavy depth of cut

Reduce ADOC/RDOC in side milling & ADOC in Slotting (see pg. 47)

Coolant flush

Re-adjust coolant flow, air blast or "op stop" to clear chip build up

Large chip size

Utilize chip breaker style tool to better manage chip size

Chip welding

Utilize proper tool coating for material being cut

Feed rate too low

Increased FPT

Speed too low

Increase RPM's

Coolant Strategy

Re-adjust coolant flow & check coolant mixture percentage

Work piece rigidity

Check work piece is secure and supported

Tool holder rigidity

Use shortest holder possible and investigate for no tool slippage

Tool Overhang

Use shortest length tool, shortest loc & reduce overhang from tool holder. Consider necked down tooling for long reach.

Tool Run out

Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Speed too high

Lower the RPM's

Feed rate too low

Increased FPT

Angle of engagement violation

Use smaller tools generating corner radi in pockets - avoid tool diameters that match corner dia./radius.

Too much surface contact

Try utilizing a lower flute count tool

Chip Thinning

Utilize chip thinning adjustment (see pg. 101)

Milling Strategy

Ensure you are climb milling unless the material has hard/abrasive outer skin then conventional milling technique is preferred for breakthrough. (see pg. 38)

Feed rate too high

Reduce FPT

Speed too low

Increase RPM's

Too light of a RDOC

Increase RDOC to stabilize tool in cut.

Tool Run out

Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

Helix Angle

Change to tool with higher helix angle.

Need more Flutes

Choose end mill with higher number of flutes

Recutting Chips

Redirect/evaluate coolant flush â&#x20AC;&#x201C; or use less number of flutes

Built Up Edge

See BUE section for further explanation. (see above)

Tool Overhang

Use shortest length tool, shortest loc & reduce overhang from tool holder.

Milling Strategy

Climb milling can help reduce the amount of deflection in some cases.

Too heavy of a RDOC Feed rate too high

Reduce ADOC/RDOC in side milling & ADOC in slotting Decrease FPT

End Mill Diameter

Increase diameter of end mill for higher strength-to-length ratio

Increase Number of Flutes

Higher number of flutes = larger core diameter = increased strength

Coolant Strategy

Re-adjust coolant flow & check coolant mixture percentage

Deflection

Refer to deflection section above or see pg. 105

Feed rate too high

Lower feed rate (clpt)

RDOC too high

Reduce RDOC

Tool Run out

Check tool run out in holder/spindle. Utilize collet, milling chuck or shrink fit holders if possible. Hand ground shank flats can be suspect and a common cause of run out. (<.0003 TIR desired)

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T O O L P ER F O RM A NC E R E P O R T Success

TOOL PERFORMANCE REPORT

Failure

 

    

Helical Sales Rep:

Office Use Only

Date:

Approved:

Distributor: Contact Name: Phone#:

Enduser: Contact Name: Phone#:

Order #: RGA#:

Material your Cutting: Machinability:

Hardness: Condition:

Tensile Strength: Work Holding:

Machine Type: Maximum RPMâ&#x20AC;&#x2122;s: Horsepower: Spindle Taper:

Tool Holder: Static Runout: Holder Condition: Balancing:

Coolant Type: Coolant Delivery: Concentrate (%):

Angle used? IPM used?

Tool Entry

Angle used? IPM used?

(ksi)

IPM used?

Check one (that applies)

Pre-Drilled Hole

Helical Interpolation

Ramping

Plunging

Roll-In

Straight Entry

Milling Conditions that this tool experienced (Check ALL that apply)

Finishing

Type of Cut:

Light Roughing

Heavy Roughing

Climb Cutting

Slotting

Contouring

Pocketing

Conventional Cutting

Ramping

Plunging

Combination of Both

Test Tool Success Requirements (Complete ALL that will apply) Tool Life (# Parts per Tool):

Tool Life (# Inches per Tool):

Surface Finish (Ra):

Cycle Time Reduction per Part (HH:MM:ss): CURRENT TOOL

Brand of Tool:

Experienced Issues

Proposed Tool

(check all that apply)

+HOLFDO

LOC

Tool Style/EDP#:

Breakage

Regular Style

Tool Coating:

LBS

LOC

Tool Diameter (D): No. of Flutes (Z):

(In flute area)

Breakage (In neck/shank area)

Reduced Neck Style

Length of Cut (LOC) - Neck length (LBS):

LOC:

LBS:

Projection Length

Projection Length (from Holder):

Excessive Flank Wear

LOC:

LBS:

Chipped Cutting Edge

Corner Radius: Shank Flat:

Excessive Corner Wear

Surface Feet per Minute (SFM): Revolutions per Minute (RPM): Chip Load per Minute

(CLPT):

Inches per Minute

(IPM):

Axial Depth of Cut

(ADOC):

Radial Depth of Cut Metal Removal Rate

(RDOC):

Chip Compaction ADOC

Built-Up Edge (BUE) RDOC

Chatter/Vibration

(RDOC x ADOC x IPM):

Poor Surface Finish

Number of Parts per Tool: Deflection/Wall Taper

Number of Inches per Tool: Number of Minutes per Tool:

Tool â&#x20AC;&#x153;Out of Specâ&#x20AC;?

Surface Finish (Ra): Flaking of Coating

Cycle-Time per Part (HH:MM:ss): Tool Identification:

114

Lot # ______________________

Lot # ______________________

(From Shank)

(From Tube)


C U S T O M T O O L T E M P L AT E H1012 rev.1.1.1

Modified Standard Tool

1-866-543-5422 | 1-866-350-5968 Fax www.1helical.com Date: ___________________________

P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

LBS

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

3

Modify Existing Standard Tool: No

Yes

No

EDP#:_______________________

OAL: _____________________________

Shank Design: _____________________ LBS: _____________________________ No. of Flutes: ______________________ L1: ______________ L2*: ____________ Helix Angle: _______________________ L3*: _____________ L4*: ____________ Coating: __________________________ R1*: _____________ R2*: ____________ D1: _____________ D2*: ____________ R3*: _____________ R4*: ____________ D3*: _____________ D4*: ____________

* IF APPLICABLE

A1: ______________ A2*: ____________ EITHER A CORNER RADIUS OR CHAMFER

Standard Tolerances Used (Unless Specified Otherwise)

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

CAN BE CHOSEN – BUT NOT BOTH.

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 115


C U S T O M T O O L T E M P L AT E H1013 rev.1.1.1

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Angle Point End Mill

Date: ___________________________

P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design: _____________________

L1: ______________ L2*: ____________

Standard Tolerances Used

No. of Flutes: ______________________

L3*: _____________ L4*: ____________

(Unless Specified Otherwise)

Helix Angle: _______________________

R1*: _____________ R2*: ____________

Coating: __________________________

R3*: _____________ R4*: ____________

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

D1: _____________ D2*: ____________ Flat End Dim*: _____________________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

* IF APPLICABLE

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 116


C U S T O M T O O L T E M P L AT E H1018 rev.1.1.1

1-866-543-5422 | 1-866-350-5968 Fax www.1helical.com Date: ___________________________

Lollipop Cutter P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design: _____________________ L1: ______________ L2*: ____________ No. of Flutes: ______________________ L3*: _____________ L4*: ____________ Helix Angle: _______________________ R1*: _____________ R2*: ____________ Coating: __________________________ R3*: _____________ R4*: ____________ D1: _____________ D2*: ____________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

* IF APPLICABLE

Standard Tolerances Used (Unless Specified Otherwise)

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 117


C U S T O M T O O L T E M P L AT E H1017 rev.1.1.1

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Dovetail Cutter P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design: _____________________ L1: ______________ L2*: ____________ No. of Flutes: ______________________ L3*: _____________ L4*: ____________ Helix Angle: _______________________ R1*: _____________ R2*: ____________ Coating: __________________________ R3*: _____________ R4*: ____________ D1: _____________ D2*: ____________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

* IF APPLICABLE

Standard Tolerances Used (Unless Specified Otherwise)

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 118


C U S T O M T O O L T E M P L AT E H1016 rev.1.1.1

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Double Angle Shank

Date: ___________________________

P.O. No. ___________________________

Distributor Name: ______________________________________ Location: __________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location: __________________________________ Material to be Machined: _______________________________ Hardness: _________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design:_____________________

L1: ______________ L2*: ____________

Standard Tolerances Used

No. of Flutes: ______________________

L3*: _____________ L4*: ____________

(Unless Specified Otherwise)

Helix Angle: _______________________

R1*: _____________ R2*: ____________

Coating: __________________________

R3*: _____________ R4*: ____________

D1: _____________ D2*: ____________

* IF APPLICABLE

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

D3*: _____________ D4*: ____________ A1:______________ A2*: ____________ A3*: _____________ A4*: ____________

When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 119


C U S T O M T O O L T E M P L AT E H1015 rev.1.1.1

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Corner Rounding

Date: ___________________________

P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design: _____________________ L1: ______________ L2*: ____________ No. of Flutes: ______________________ L3*: _____________ L4*: ____________ Helix Angle: _______________________ R1*: _____________ R2*: ____________ Coating: __________________________ R3*: _____________ R4*: ____________ D1: _____________ D2*: ____________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

* IF APPLICABLE

Standard Tolerances Used (Unless Specified Otherwise)

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 120


C U S T O M T O O L T E M P L AT E H1014 rev.1.1.1

1-866-543-5422 | 1-866-350-5968 Fax www.1helical.com Date: ___________________________

Chamfer Cutter P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design: _____________________

L1: ______________ L2*: ____________

Standard Tolerances Used

No. of Flutes: ______________________

L3*: _____________ L4*: ____________

(Unless Specified Otherwise)

Helix Angle: _______________________

R1*: _____________ R2*: ____________

Coating: __________________________

R3*: _____________ R4*: ____________

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

D1: _____________ D2*: ____________ Flat End Dim*: _____________________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

* IF APPLICABLE

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 121


C U S T O M T O O L T E M P L AT E H1013 rev.1.1.1

1-866-543-5422 | 1-866-350-5968 Fax www.1helical.com

Angle Point End Mill

Date: ___________________________

P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

No

OAL: _____________________________

Shank Design: _____________________

L1: ______________ L2*: ____________

Standard Tolerances Used

No. of Flutes: ______________________

L3*: _____________ L4*: ____________

(Unless Specified Otherwise)

Helix Angle: _______________________

R1*: _____________ R2*: ____________

Coating: __________________________

R3*: _____________ R4*: ____________

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

D1: _____________ D2*: ____________ Flat End Dim*: _____________________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

* IF APPLICABLE

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 122


C U S T O M T O O L T E M P L AT E

Taper End Mill

1-866-543-5422 | 1-866-350-5968 Fax www.1helical.com Date: ___________________________

P.O. No. ___________________________

Distributor Name: ______________________________________ Location:___________________________________ Contact Name: ________________________________________ Phone No.: _________________________________ Email: ________________________________________________ Fax No: ____________________________________ No. of pieces to Quote: _________________________________ Targeted Price Point: $________@________# pcs. End User: _____________________________________________ Location:___________________________________ Material to be Machined: ________________________________ Hardness: __________________________________

(-.0001/-.0004) (Meets ISO H6 Tolerance Class)

Tool Specifications: Center Cutting:

Yes

Cutter Type: 1 No

2

3

4

5

OAL: _____________________________

Shank Design: _____________________ L1: ______________ L2*: ____________ No. of Flutes: ______________________ L3*: _____________ L4*: ____________ Helix Angle: _______________________ R1*: _____________ R2*: ____________ Coating: __________________________ R3*: _____________ R4*: ____________ D1: _____________ D2*: ____________ D3*: _____________ D4*: ____________ A1: ______________ A2*: ____________

6

* IF APPLICABLE

Standard Tolerances Used (Unless Specified Otherwise)

.xx = ± .01 .xxx = ± .005 .xxxx = ± .0005 Fractions = ± 1/64'' Angular = ± 0° 30'

A3*: _____________ A4*: ____________ When completed send this form back to us by either method listed below: Fax: 1-866-350-5968 U Email: quotes8-5@1helical.com 123


EDP # 00015 00017 00030 00032 00045 00047 00060 00062 00090 00092 00105 00107 00120 00122 00150 00152 00155 00157 00165 00167 00180 00182 00195 00197 00210 00212 00240 00242 00255 00257 00270 00272 00285 00287 00300 00302 00330 00332 00345 00347 00360 00362 00375 00377 00390 00392 00405 00407 00435 00437 00450 00452 00465 00467 00480 00482 00495 00497 00510 00512 00525 00527 00555 00557 00570 00572 00585 00587 00600 00602 00610 00612 00615 00617 00645 00647

124

Part Description HAL-S-20125 HAL-S-20125 HAL-SR-20125 HAL-SR-20125 HAL-R-20125 HAL-R-20125 HAL-L-20125 HAL-L-20125 HAL-S-20187 HAL-S-20187 HAL-R-20187 HAL-R-20187 HAL-M-20187 HAL-M-20187 HAL-S-20250 HAL-S-20250 HAL-SR-20250 HAL-SR-20250 HAL-R-20250 HAL-R-20250 HAL-M-20250 HAL-M-20250 HAL-L-20250 HAL-L-20250 HAL-X-20250 HAL-X-20250 HAL-S-20312 HAL-S-20312 HAL-R-20312 HAL-R-20312 HAL-M-20312 HAL-M-20312 HAL-L-20312 HAL-L-20312 HAL-X-20312 HAL-X-20312 HAL-S-20375 HAL-S-20375 HAL-R-20375 HAL-R-20375 HAL-M-20375 HAL-M-20375 HAL-L-20375 HAL-L-20375 HAL-LX-20375 HAL-LX-20375 HAL-X-20375 HAL-X-20375 HAL-S-20500 HAL-S-20500 HAL-SR-20500 HAL-SR-20500 HAL-R-20500 HAL-R-20500 HAL-M-20500 HAL-M-20500 HAL-L-20500 HAL-L-20500 HAL-LX-20500 HAL-LX-20500 HAL-X-20500 HAL-X-20500 HAL-S-20625 HAL-S-20625 HAL-R-20625 HAL-R-20625 HAL-M-20625 HAL-M-20625 HAL-L-20625 HAL-L-20625 HAL-LX-20625 HAL-LX-20625 HAL-X-20625 HAL-X-20625 HAL-S-20750 HAL-S-20750

Coating Page Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34

EDP # 00660 00662 00675 00677 00690 00692 00705 00707 00735 00737 00750 00752 00765 00767 00780 00782 00795 00797 01015 01017 01030 01032 01045 01047 01090 01092 01105 01107 01150 01152 01155 01157 01165 01167 01180 01182 01195 01197 01240 01242 01255 01257 01270 01272 01285 01287 01300 01302 01330 01332 01345 01347 01360 01362 01375 01377 01390 01392 01405 01407 01435 01437 01450 01452 01465 01467 01480 01482 01495 01497 01510 01512 01525 01527 01555 01557

Part Description HAL-R-20750 HAL-R-20750 HAL-M-20750 HAL-M-20750 HAL-L-20750 HAL-L-20750 HAL-X-20750 HAL-X-20750 HAL-S-21000 HAL-S-21000 HAL-R-21000 HAL-R-21000 HAL-M-21000 HAL-M-21000 HAL-L-21000 HAL-L-21000 HAL-X-21000 HAL-X-21000 H35AL-S-30125 H35AL-S-30125 H35AL-SR-30125 H35AL-SR-30125 H35AL-R-30125 H35AL-R-30125 H35AL-S-30187 H35AL-S-30187 H35AL-R-30187 H35AL-R-30187 H35AL-S-30250 H35AL-S-30250 H35AL-SR-30250 H35AL-SR-30250 H35AL-R-30250 H35AL-R-30250 H35AL-M-30250 H35AL-M-30250 H35AL-L-30250 H35AL-L-30250 H35AL-S-30312 H35AL-S-30312 H35AL-R-30312 H35AL-R-30312 H35AL-M-30312 H35AL-M-30312 H35AL-L-30312 H35AL-L-30312 H35AL-X-30312 H35AL-X-30312 H35AL-S-30375 H35AL-S-30375 H35AL-R-30375 H35AL-R-30375 H35AL-M-30375 H35AL-M-30375 H35AL-L-30375 H35AL-L-30375 H35AL-LX-30375 H35AL-LX-30375 H35AL-X-30375 H35AL-X-30375 H35AL-S-30500 H35AL-S-30500 H35AL-SR-30500 H35AL-SR-30500 H35AL-R-30500 H35AL-R-30500 H35AL-M-30500 H35AL-M-30500 H35AL-L-30500 H35AL-L-30500 H35AL-LX-30500 H35AL-LX-30500 H35AL-X-30500 H35AL-X-30500 H35AL-S-30625 H35AL-S-30625

Coating Page Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 40 Zplus 42 Uncoated 41 Zplus 43

EDP # 01570 01572 01585 01587 01600 01602 01610 01612 01615 01617 01645 01647 01660 01662 01675 01677 01690 01692 01705 01707 01735 01737 01750 01752 01765 01767 01780 01782 01795 01797 02015 02017 02030 02032 02060 02062 02075 02077 02105 02107 02120 02122 02135 02137 02165 02167 02180 02182 02190 02192 02200 02202 02210 02212 02225 02227 02235 02237 02245 02247 02285 02287 02300 02302 02315 02317 02325 02327 02345 02347 02360 02362 02375 02377 02385 02387

Part Description H35AL-R-30625 H35AL-R-30625 H35AL-M-30625 H35AL-M-30625 H35AL-L-30625 H35AL-L-30625 H35AL-LX-30625 H35AL-LX-30625 H35AL-X-30625 H35AL-X-30625 H35AL-S-30750 H35AL-S-30750 H35AL-R-30750 H35AL-R-30750 H35AL-M-30750 H35AL-M-30750 H35AL-L-30750 H35AL-L-30750 H35AL-X-30750 H35AL-X-30750 H35AL-S-31000 H35AL-S-31000 H35AL-R-31000 H35AL-R-31000 H35AL-M-31000 H35AL-M-31000 H35AL-L-31000 H35AL-L-31000 H35AL-X-31000 H35AL-X-31000 HAL-RN-R-20125 HAL-RN-R-20125 HAL-RN-M-20125 HAL-RN-M-20125 HAL-RN-R-20187 HAL-RN-R-20187 HAL-RN-M-20187 HAL-RN-M-20187 HAL-RN-S-20250 HAL-RN-S-20250 HAL-RN-R-20250 HAL-RN-R-20250 HAL-RN-M-20250 HAL-RN-M-20250 HAL-RN-R-20312 HAL-RN-R-20312 HAL-RN-M-20312 HAL-RN-M-20312 HAL-RN-L-20312 HAL-RN-L-20312 HAL-RN-X-20312 HAL-RN-X-20312 HAL-RN-R-20375 HAL-RN-R-20375 HAL-RN-M-20375 HAL-RN-M-20375 HAL-RN-L-20375 HAL-RN-L-20375 HAL-RN-X-20375 HAL-RN-X-20375 HAL-RN-R-20500 HAL-RN-R-20500 HAL-RN-M-20500 HAL-RN-M-20500 HAL-RN-L-20500 HAL-RN-L-20500 HAL-RN-X-20500 HAL-RN-X-20500 HAL-RN-R-20625 HAL-RN-R-20625 HAL-RN-M-20625 HAL-RN-M-20625 HAL-RN-L-20625 HAL-RN-L-20625 HAL-RN-X-20625 HAL-RN-X-20625

Coating Page Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 41 Zplus 43 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36


EDP # 02405 02407 02420 02422 02435 02437 02445 02447 02465 02467 02480 02482 02495 02497 03015 03017 03030 03032 03045 03047 03060 03062 03090 03092 03105 03107 03120 03122 03150 03152 03155 03157 03165 03167 03180 03182 03195 03197 03210 03212 03240 03242 03255 03257 03270 03272 03285 03287 03300 03302 03330 03332 03345 03347 03360 03362 03375 03377 03390 03392 03405 03407 03435 03437 03450 03452 03465 03467 03480 03482 03495 03497 03510 03512 03525 03527

Part Description HAL-RN-R-20750 HAL-RN-R-20750 HAL-RN-M-20750 HAL-RN-M-20750 HAL-RN-L-20750 HAL-RN-L-20750 HAL-RN-X-20750 HAL-RN-X-20750 HAL-RN-R-21000 HAL-RN-R-21000 HAL-RN-M-21000 HAL-RN-M-21000 HAL-RN-L-21000 HAL-RN-L-21000 HAL-S-30125 HAL-S-30125 HAL-SR-30125 HAL-SR-30125 HAL-R-30125 HAL-R-30125 HAL-L-30125 HAL-L-30125 HAL-S-30187 HAL-S-30187 HAL-R-30187 HAL-R-30187 HAL-M-30187 HAL-M-30187 HAL-S-30250 HAL-S-30250 HAL-SR-30250 HAL-SR-30250 HAL-R-30250 HAL-R-30250 HAL-M-30250 HAL-M-30250 HAL-L-30250 HAL-L-30250 HAL-X-30250 HAL-X-30250 HAL-S-30312 HAL-S-30312 HAL-R-30312 HAL-R-30312 HAL-M-30312 HAL-M-30312 HAL-L-30312 HAL-L-30312 HAL-X-30312 HAL-X-30312 HAL-S-30375 HAL-S-30375 HAL-R-30375 HAL-R-30375 HAL-M-30375 HAL-M-30375 HAL-L-30375 HAL-L-30375 HAL-LX-30375 HAL-LX-30375 HAL-X-30375 HAL-X-30375 HAL-S-30500 HAL-S-30500 HAL-SR-30500 HAL-SR-30500 HAL-R-30500 HAL-R-30500 HAL-M-30500 HAL-M-30500 HAL-L-30500 HAL-L-30500 HAL-LX-30500 HAL-LX-30500 HAL-X-30500 HAL-X-30500

Coating Page Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54 Uncoated 52 Zplus 54

EDP # 03555 03557 03570 03572 03585 03587 03600 03602 03610 03612 03615 03617 03645 03647 03660 03662 03675 03677 03690 03692 03705 03707 03735 03737 03750 03752 03765 03767 03780 03782 03795 03797 04015 04017 04030 04032 04060 04062 04075 04077 04105 04107 04120 04122 04135 04137 04165 04167 04180 04182 04190 04192 04200 04202 04210 04212 04225 04227 04235 04237 04245 04247 04285 04287 04300 04302 04315 04317 04325 04327 04345 04347 04360 04362 04375 04377

Part Description HAL-S-30625 HAL-S-30625 HAL-R-30625 HAL-R-30625 HAL-M-30625 HAL-M-30625 HAL-L-30625 HAL-L-30625 HAL-LX-30625 HAL-LX-30625 HAL-X-30625 HAL-X-30625 HAL-S-30750 HAL-S-30750 HAL-R-30750 HAL-R-30750 HAL-M-30750 HAL-M-30750 HAL-L-30750 HAL-L-30750 HAL-X-30750 HAL-X-30750 HAL-S-31000 HAL-S-31000 HAL-R-31000 HAL-R-31000 HAL-M-31000 HAL-M-31000 HAL-L-31000 HAL-L-31000 HAL-X-31000 HAL-X-31000 H35AL-RN-R-30125 H35AL-RN-R-30125 H35AL-RN-M-30125 H35AL-RN-M-30125 H35AL-RN-R-30187 H35AL-RN-R-30187 H35AL-RN-M-30187 H35AL-RN-M-30187 H35AL-RN-S-30250 H35AL-RN-S-30250 H35AL-RN-R-30250 H35AL-RN-R-30250 H35AL-RN-M-30250 H35AL-RN-M-30250 H35AL-RN-R-30312 H35AL-RN-R-30312 H35AL-RN-M-30312 H35AL-RN-M-30312 H35AL-RN-L-30312 H35AL-RN-L-30312 H35AL-RN-X-30312 H35AL-RN-X-30312 H35AL-RN-R-30375 H35AL-RN-R-30375 H35AL-RN-M-30375 H35AL-RN-M-30375 H35AL-RN-L-30375 H35AL-RN-L-30375 H35AL-RN-X-30375 H35AL-RN-X-30375 H35AL-RN-R-30500 H35AL-RN-R-30500 H35AL-RN-M-30500 H35AL-RN-M-30500 H35AL-RN-L-30500 H35AL-RN-L-30500 H35AL-RN-X-30500 H35AL-RN-X-30500 H35AL-RN-R-30625 H35AL-RN-R-30625 H35AL-RN-M-30625 H35AL-RN-M-30625 H35AL-RN-L-30625 H35AL-RN-L-30625

Coating Page Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 53 Zplus 55 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45

EDP # 04385 04387 04405 04407 04420 04422 04435 04437 04445 04447 04465 04467 04480 04482 04495 04497 05007 05022 05037 05067 05082 05097 05127 05132 05142 05157 05172 05182 05202 05217 05232 05247 05262 05292 05307 05322 05337 05352 05367 05397 05412 05427 05457 05472 05487 05502 05517 05532 05547 05607 05622 05637 05652 05662 05667 05697 05712 05727 05742 05757 05772 05862 05877 05892 05907 05922 05942 05952 05962 05972 05982 06015 06018 06030 06033 06045

Part Description H35AL-RN-X-30625 H35AL-RN-X-30625 H35AL-RN-R-30750 H35AL-RN-R-30750 H35AL-RN-M-30750 H35AL-RN-M-30750 H35AL-RN-L-30750 H35AL-RN-L-30750 H35AL-RN-X-30750 H35AL-RN-X-30750 H35AL-RN-R-31000 H35AL-RN-R-31000 H35AL-RN-M-31000 H35AL-RN-M-31000 H35AL-RN-L-31000 H35AL-RN-L-31000 HEF-S-50125 HEF-R-50125 HEF-L-50125 HEF-S-50187 HEF-R-50187 HEF-M-50187 HEF-S-50250 HEF-SR-50250 HEF-R-50250 HEF-M-50250 HEF-L-50250 HEF-X-50250 HEF-S-50312 HEF-R-50312 HEF-M-50312 HEF-L-50312 HEF-X-50312 HEF-S-50375 HEF-R-50375 HEF-M-50375 HEF-L-50375 HEF-LX-50375 HEF-X-50375 HEF-S-50437 HEF-R-50437 HEF-L-50437 HEF-S-50500 HEF-SR-50500 HEF-R-50500 HEF-M-50500 HEF-L-50500 HEF-LX-50500 HEF-X-50500 HEF-S-50625 HEF-R-50625 HEF-M-50625 HEF-L-50625 HEF-LX-50625 HEF-X-50625 HEF-S-50750 HEF-R-50750 HEF-M-50750 HEF-ML-50750 HEF-L-50750 HEF-X-50750 HEF-S-51000 HEF-R-51000 HEF-M-51000 HEF-L-51000 HEF-X-51000 HEF-R-51250 HEF-M-51250 HEF-L-51250 HEF-LX-51250 HEF-X-51250 HCM90-20125 HCM90-20125 HCM90-20187 HCM90-20187 HCM90-20250

Coating Page Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Uncoated 44 Zplus 45 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 82 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Aplus 83 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 95

125


EDP # 06048 06060 06063 06075 06078 06120 06123 06135 06138 06150 06153 06165 06168 06180 06183 06225 06228 06240 06243 06255 06258 06270 06273 06285 06288 06330 06333 06345 06348 06360 06363 06375 06378 06390 06393 06405 06408 06420 06423 06435 06438 06450 06453 06465 06468 06480 06483 06495 06498 06510 06513 06525 06528 06540 06543 08017 08032 08062 08077 08107 08112 08122 08137 08167 08182 08192 08212 08227 08242 08317 08332 08347 08362 08392 08407 08422

126

Part Description HCM90-20250 HCM90-20375 HCM90-20375 HCM90-20500 HCM90-20500 HCM90-40187 HCM90-40187 HCM90-40250 HCM90-40250 HCM90-40375 HCM90-40375 HCM90-40500 HCM90-40500 HCM90-40750 HCM90-40750 HCM60-20125 HCM60-20125 HCM60-20187 HCM60-20187 HCM60-20250 HCM60-20250 HCM60-20375 HCM60-20375 HCM60-20500 HCM60-20500 HCM60-40187 HCM60-40187 HCM60-40250 HCM60-40250 HCM60-40375 HCM60-40375 HCM60-40500 HCM60-40500 HCM60-40750 HCM60-40750 HCM120-20125 HCM120-20125 HCM120-20187 HCM120-20187 HCM120-20250 HCM120-20250 HCM120-20375 HCM120-20375 HCM120-20500 HCM120-20500 HCM120-40187 HCM120-40187 HCM120-40250 HCM120-40250 HCM120-40375 HCM120-40375 HCM120-40500 HCM120-40500 HCM120-40750 HCM120-40750 HST-S-30125-R.010 HST-R-30125-R.010 HST-S-30187-R.010 HST-R-30187-R.010 HST-S-30250-R.020 HST-SR-30250-R.020 HST-R-30250-R.020 HST-M-30250-R.020 HST-S-30312-R.020 HST-R-30312-R.020 HST-M-30312-R.020 HST-S-30375-R.020 HST-R-30375-R.020 HST-M-30375-R.020 HST-S-30500-R.030 HST-SR-30500-R.030 HST-R-30500-R.030 HST-M-30500-R.030 HST-S-30625-R.030 HST-SR-30625-R.030 HST-R-30625-R.030

Coating Page Aplus 95 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 95 Aplus 95 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 94 Aplus 94 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Uncoated 96 Aplus 96 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66 Aplus 66

EDP # 08437 08467 08482 08497 08527 08542 08557 10017 10032 10047 10077 10092 10112 10122 10137 10157 10167 10177 10182 10197 10212 10227 10237 10302 10317 10332 10347 10377 10392 10407 10422 10452 10467 10482 10497 10527 10542 10557 12017 12032 12062 12077 12107 12112 12122 12167 12182 12212 12227 12317 12332 12347 12392 12407 12422 12467 12482 12527 12542 13017 13032 13047 13077 13092 13112 13122 13137 13157 13167 13177 13182 13197 13212 13227 13232 13302

Part Description HST-M-30625-R.030 HST-S-30750-R.030 HST-R-30750-R.030 HST-M-30750-R.030 HST-S-31000-R.030 HST-R-31000-R.030 HST-M-31000-R.030 HST-RN-S-30125-R.010 HST-RN-R-30125-R.010 HST-RN-M-30125-R.010 HST-RN-R-30187-R.010 HST-RN-M-30187-R.010 HST-RN-S-30250-R.020 HST-RN-R-30250-R.020 HST-RN-M-30250-R.020 HST-RN-R-30312-R.020 HST-RN-M-30312-R.020 HST-RN-L-30312-R.020 HST-RN-X-30312-R.020 HST-RN-R-30375-R.020 HST-RN-M-30375-R.020 HST-RN-L-30375-R.020 HST-RN-X-30375-R.020 HST-RN-R-30500-R.030 HST-RN-M-30500-R.030 HST-RN-L-30500-R.030 HST-RN-X-30500-R.030 HST-RN-R-30625-R.030 HST-RN-M-30625-R.030 HST-RN-L-30625-R.030 HST-RN-X-30625-R.030 HST-RN-R-30750-R.030 HST-RN-M-30750-R.030 HST-RN-L-30750-R.030 HST-RN-X-30750-R.030 HST-RN-M-31000-R.030 HST-RN-L-31000-R.030 HST-RN-X-31000-R.030 HST-S-30125-BN HST-R-30125-BN HST-S-30187-BN HST-R-30187-BN HST-S-30250-BN HST-SR-30250-BN HST-R-30250-BN HST-S-30312-BN HST-R-30312-BN HST-S-30375-BN HST-R-30375-BN HST-S-30500-BN HST-SR-30500-BN HST-R-30500-BN HST-S-30625-BN HST-SR-30625-BN HST-R-30625-BN HST-S-30750-BN HST-R-30750-BN HST-S-31000-BN HST-R-31000-BN HST-RN-S-30125-BN HST-RN-R-30125-BN HST-RN-M-30125-BN HST-RN-R-30187-BN HST-RN-M-30187-BN HST-RN-S-30250-BN HST-RN-R-30250-BN HST-RN-M-30250-BN HST-RN-R-30312-BN HST-RN-M-30312-BN HST-RN-L-30312-BN HST-RN-X-30312-BN HST-RN-R-30375-BN HST-RN-M-30375-BN HST-RN-L-30375-BN HST-RN-X-30375-BN HST-RN-R-30500-BN

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 66 66 66 66 66 66 66 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67

EDP # 13317 13332 13347 13377 13392 13407 13422 13452 13467 13482 13497 13527 13542 13557 16017 16032 16062 16077 16107 16112 16122 16167 16182 16212 16227 16317 16332 16347 16392 16407 16422 16467 16482 16527 16542 17015 17017 17030 17032 17045 17047 17090 17092 17105 17107 17150 17152 17155 17157 17165 17167 17240 17242 17255 17257 17330 17332 17345 17347 17435 17437 17465 17467 17555 17557 17570 17572 17645 17647 17660 17662 17735 17737 17750 17752 18015

Part Description HST-RN-M-30500-BN HST-RN-L-30500-BN HST-RN-X-30500-BN HST-RN-R-30625-BN HST-RN-M-30625-BN HST-RN-L-30625-BN HST-RN-X-30625-BN HST-RN-R-30750-BN HST-RN-M-30750-BN HST-RN-L-30750-BN HST-RN-X-30750-BN HST-RN-M-31000-BN HST-RN-L-31000-BN HST-RN-X-31000-BN HST-S-40125-BN HST-R-40125-BN HST-S-40187-BN HST-R-40187-BN HST-S-40250-BN HST-SR-40250-BN HST-R-40250-BN HST-S-40312-BN HST-R-40312-BN HST-S-40375-BN HST-R-40375-BN HST-S-40500-BN HST-SR-40500-BN HST-R-40500-BN HST-S-40625-BN HST-SR-40625-BN HST-R-40625-BN HST-S-40750-BN HST-R-40750-BN HST-S-41000-BN HST-R-41000-BN HAL-S-20125-BN HAL-S-20125-BN HAL-SR-20125-BN HAL-SR-20125-BN HAL-R-20125-BN HAL-R-20125-BN HAL-S-20187-BN HAL-S-20187-BN HAL-R-20187-BN HAL-R-20187-BN HAL-S-20250-BN HAL-S-20250-BN HAL-SR-20250-BN HAL-SR-20250-BN HAL-R-20250-BN HAL-R-20250-BN HAL-S-20312-BN HAL-S-20312-BN HAL-R-20312-BN HAL-R-20312-BN HAL-S-20375-BN HAL-S-20375-BN HAL-R-20375-BN HAL-R-20375-BN HAL-S-20500-BN HAL-S-20500-BN HAL-R-20500-BN HAL-R-20500-BN HAL-S-20625-BN HAL-S-20625-BN HAL-R-20625-BN HAL-R-20625-BN HAL-S-20750-BN HAL-S-20750-BN HAL-R-20750-BN HAL-R-20750-BN HAL-S-21000-BN HAL-S-21000-BN HAL-R-21000-BN HAL-R-21000-BN HAL-RN-R-20125-BN

Coating Page Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 67 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Aplus 74 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 31 Zplus 33 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 32 Zplus 34 Uncoated 35


EDP # 18017 18030 18032 18060 18062 18075 18077 18105 18107 18120 18122 18135 18137 18165 18167 18180 18182 18190 18192 18200 18202 18210 18212 18225 18227 18235 18237 18245 18247 18285 18287 18300 18302 18315 18317 18325 18327 18345 18347 18360 18362 18375 18377 18385 18387 18405 18407 18420 18422 18435 18437 18445 18447 18465 18467 18480 18482 18495 18497 19015 19017 19030 19032 19060 19062 19075 19077 19105 19107 19120 19122 19135 19137 19165 19167 19180

Part Description HAL-RN-R-20125-BN HAL-RN-M-20125-BN HAL-RN-M-20125-BN HAL-RN-R-20187-BN HAL-RN-R-20187-BN HAL-RN-M-20187-BN HAL-RN-M-20187-BN HAL-RN-S-20250-BN HAL-RN-S-20250-BN HAL-RN-R-20250-BN HAL-RN-R-20250-BN HAL-RN-M-20250-BN HAL-RN-M-20250-BN HAL-RN-R-20312-BN HAL-RN-R-20312-BN HAL-RN-M-20312-BN HAL-RN-M-20312-BN HAL-RN-L-20312-BN HAL-RN-L-20312-BN HAL-RN-X-20312-BN HAL-RN-X-20312-BN HAL-RN-R-20375-BN HAL-RN-R-20375-BN HAL-RN-M-20375-BN HAL-RN-M-20375-BN HAL-RN-L-20375-BN HAL-RN-L-20375-BN HAL-RN-X-20375-BN HAL-RN-X-20375-BN HAL-RN-R-20500-BN HAL-RN-R-20500-BN HAL-RN-M-20500-BN HAL-RN-M-20500-BN HAL-RN-L-20500-BN HAL-RN-L-20500-BN HAL-RN-X-20500-BN HAL-RN-X-20500-BN HAL-RN-R-20625-BN HAL-RN-R-20625-BN HAL-RN-M-20625-BN HAL-RN-M-20625-BN HAL-RN-L-20625-BN HAL-RN-L-20625-BN HAL-RN-X-20625-BN HAL-RN-X-20625-BN HAL-RN-R-20750-BN HAL-RN-R-20750-BN HAL-RN-M-20750-BN HAL-RN-M-20750-BN HAL-RN-L-20750-BN HAL-RN-L-20750-BN HAL-RN-X-20750-BN HAL-RN-X-20750-BN HAL-RN-R-21000-BN HAL-RN-R-21000-BN HAL-RN-M-21000-BN HAL-RN-M-21000-BN HAL-RN-L-21000-BN HAL-RN-L-21000-BN HAL-RN-R-30125 HAL-RN-R-30125 HAL-RN-M-30125 HAL-RN-M-30125 HAL-RN-R-30187 HAL-RN-R-30187 HAL-RN-M-30187 HAL-RN-M-30187 HAL-RN-S-30250 HAL-RN-S-30250 HAL-RN-R-30250 HAL-RN-R-30250 HAL-RN-M-30250 HAL-RN-M-30250 HAL-RN-R-30312 HAL-RN-R-30312 HAL-RN-M-30312

Coating Page Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 35 Zplus 36 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56

EDP # 19182 19190 19192 19200 19202 19210 19212 19225 19227 19235 19237 19245 19247 19285 19287 19300 19302 19315 19317 19325 19327 19345 19347 19360 19362 19375 19377 19385 19387 19405 19407 19420 19422 19435 19437 19445 19447 19465 19467 19480 19482 19495 19497 20015 20017 20030 20032 20060 20062 20075 20077 20105 20107 20120 20122 20135 20137 20165 20167 20180 20182 20190 20192 20200 20202 20210 20212 20225 20227 20235 20237 20245 20247 20285 20287 20300

Part Description HAL-RN-M-30312 HAL-RN-L-30312 HAL-RN-L-30312 HAL-RN-X-30312 HAL-RN-X-30312 HAL-RN-R-30375 HAL-RN-R-30375 HAL-RN-M-30375 HAL-RN-M-30375 HAL-RN-L-30375 HAL-RN-L-30375 HAL-RN-X-30375 HAL-RN-X-30375 HAL-RN-R-30500 HAL-RN-R-30500 HAL-RN-M-30500 HAL-RN-M-30500 HAL-RN-L-30500 HAL-RN-L-30500 HAL-RN-X-30500 HAL-RN-X-30500 HAL-RN-R-30625 HAL-RN-R-30625 HAL-RN-M-30625 HAL-RN-M-30625 HAL-RN-L-30625 HAL-RN-L-30625 HAL-RN-X-30625 HAL-RN-X-30625 HAL-RN-R-30750 HAL-RN-R-30750 HAL-RN-M-30750 HAL-RN-M-30750 HAL-RN-L-30750 HAL-RN-L-30750 HAL-RN-X-30750 HAL-RN-X-30750 HAL-RN-R-31000 HAL-RN-R-31000 HAL-RN-M-31000 HAL-RN-M-31000 HAL-RN-L-31000 HAL-RN-L-31000 H35AL-RN-R-20125 H35AL-RN-R-20125 H35AL-RN-M-20125 H35AL-RN-M-20125 H35AL-RN-R-20187 H35AL-RN-R-20187 H35AL-RN-M-20187 H35AL-RN-M-20187 H35AL-RN-S-20250 H35AL-RN-S-20250 H35AL-RN-R-20250 H35AL-RN-R-20250 H35AL-RN-M-20250 H35AL-RN-M-20250 H35AL-RN-R-20312 H35AL-RN-R-20312 H35AL-RN-M-20312 H35AL-RN-M-20312 H35AL-RN-L-20312 H35AL-RN-L-20312 H35AL-RN-X-20312 H35AL-RN-X-20312 H35AL-RN-R-20375 H35AL-RN-R-20375 H35AL-RN-M-20375 H35AL-RN-M-20375 H35AL-RN-L-20375 H35AL-RN-L-20375 H35AL-RN-X-20375 H35AL-RN-X-20375 H35AL-RN-R-20500 H35AL-RN-R-20500 H35AL-RN-M-20500

Coating Page Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 56 Zplus 57 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 26 Zplus 28 Uncoated 26

EDP # 20302 20315 20317 20325 20327 20345 20347 20360 20362 20375 20377 20385 20387 20405 20407 20420 20422 20435 20437 20445 20447 20465 20467 20480 20482 20495 20497 24017 24022 24032 24047 24062 24092 24107 24122 24137 24167 24182 24187 24197 24212 24242 24257 24272 24287 24317 24332 24347 24362 24392 24407 24422 24437 24467 24482 24497 24512 24542 24557 24572 24587 24617 24632 24647 24662 28105 28107 28120 28122 28135 28137 28165 28167 28180 28182 28190

Part Description H35AL-RN-M-20500 H35AL-RN-L-20500 H35AL-RN-L-20500 H35AL-RN-X-20500 H35AL-RN-X-20500 H35AL-RN-R-20625 H35AL-RN-R-20625 H35AL-RN-M-20625 H35AL-RN-M-20625 H35AL-RN-L-20625 H35AL-RN-L-20625 H35AL-RN-X-20625 H35AL-RN-X-20625 H35AL-RN-R-20750 H35AL-RN-R-20750 H35AL-RN-M-20750 H35AL-RN-M-20750 H35AL-RN-L-20750 H35AL-RN-L-20750 H35AL-RN-X-20750 H35AL-RN-X-20750 H35AL-RN-R-21000 H35AL-RN-R-21000 H35AL-RN-M-21000 H35AL-RN-M-21000 H35AL-RN-L-21000 H35AL-RN-L-21000 HSF-S-70250 HSF-SR-70250 HSF-R-70250 HSF-L-70250 HSF-X-70250 HSF-S-70312 HSF-R-70312 HSF-L-70312 HSF-X-70312 HSF-S-70375 HSF-SR-70375 HSF-R-70375 HSF-L-70375 HSF-X-70375 HSF-S-70437 HSF-R-70437 HSF-M-70437 HSF-X-70437 HSF-S-70500 HSF-R-70500 HSF-L-70500 HSF-X-70500 HSF-S-70625 HSF-R-70625 HSF-M-70625 HSF-LX-70625 HSF-S-70750 HSF-R-70750 HSF-M-70750 HSF-L-70750 HSF-S-71000 HSF-R-71000 HSF-ML-71000 HSF-X-71000 HSF-R-71250 HSF-M-71250 HSF-L-71250 HSF-X-71250 HAL-C-RN-S-30250-R.020 HAL-C-RN-S-30250-R.020 HAL-C-RN-R-30250-R.020 HAL-C-RN-R-30250-R.020 HAL-C-RN-M-30250-R.020 HAL-C-RN-M-30250-R.020 HAL-C-RN-R-30312-R.020 HAL-C-RN-R-30312-R.020 HAL-C-RN-M-30312-R.020 HAL-C-RN-M-30312-R.020 HAL-C-RN-L-30312-R.020

Coating Page Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Aplus 86 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20

127


EDP # 28192 28200 28202 28210 28212 28225 28227 28235 28237 28245 28247 28285 28287 28300 28302 28315 28317 28325 28327 28345 28347 28360 28362 28375 28377 28385 28387 28405 28407 28420 28422 28435 28437 28445 28447 28465 28467 28480 28482 28495 28497 29120 29122 29135 29137 29150 29152 29165 29167 29180 29182 29195 29197 29210 29212 29225 29227 29240 29242 29255 29257 29270 29272 29285 29287 29300 29302 29315 29317 29330 29332 29345 29347 29360 29362 29375

128

Part Description HAL-C-RN-L-30312-R.020 HAL-C-RN-X-30312-R.020 HAL-C-RN-X-30312-R.020 HAL-C-RN-R-30375-R.020 HAL-C-RN-R-30375-R.020 HAL-C-RN-M-30375-R.020 HAL-C-RN-M-30375-R.020 HAL-C-RN-L-30375-R.020 HAL-C-RN-L-30375-R.020 HAL-C-RN-X-30375-R.020 HAL-C-RN-X-30375-R.020 HAL-C-RN-R-30500-R.030 HAL-C-RN-R-30500-R.030 HAL-C-RN-M-30500-R.030 HAL-C-RN-M-30500-R.030 HAL-C-RN-L-30500-R.030 HAL-C-RN-L-30500-R.030 HAL-C-RN-X-30500-R.030 HAL-C-RN-X-30500-R.030 HAL-C-RN-R-30625-R.030 HAL-C-RN-R-30625-R.030 HAL-C-RN-M-30625-R.030 HAL-C-RN-M-30625-R.030 HAL-C-RN-L-30625-R.030 HAL-C-RN-L-30625-R.030 HAL-C-RN-X-30625-R.030 HAL-C-RN-X-30625-R.030 HAL-C-RN-R-30750-R.030 HAL-C-RN-R-30750-R.030 HAL-C-RN-M-30750-R.030 HAL-C-RN-M-30750-R.030 HAL-C-RN-L-30750-R.030 HAL-C-RN-L-30750-R.030 HAL-C-RN-X-30750-R.030 HAL-C-RN-X-30750-R.030 HAL-C-RN-R-31000-R.030 HAL-C-RN-R-31000-R.030 HAL-C-RN-M-31000-R.030 HAL-C-RN-M-31000-R.030 HAL-C-RN-L-31000-R.030 HAL-C-RN-L-31000-R.030 HAL-C-S-30250-R.020 HAL-C-S-30250-R.020 HAL-C-SR-30250-R.020 HAL-C-SR-30250-R.020 HAL-C-R-30250-R.020 HAL-C-R-30250-R.020 HAL-C-M-30250-R.020 HAL-C-M-30250-R.020 HAL-C-L-30250-R.020 HAL-C-L-30250-R.020 HAL-C-X-30250-R.020 HAL-C-X-30250-R.020 HAL-C-S-30312-R.020 HAL-C-S-30312-R.020 HAL-C-R-30312-R.020 HAL-C-R-30312-R.020 HAL-C-M-30312-R.020 HAL-C-M-30312-R.020 HAL-C-L-30312-R.020 HAL-C-L-30312-R.020 HAL-C-X-30312-R.020 HAL-C-X-30312-R.020 HAL-C-S-30375-R.020 HAL-C-S-30375-R.020 HAL-C-R-30375-R.020 HAL-C-R-30375-R.020 HAL-C-M-30375-R.020 HAL-C-M-30375-R.020 HAL-C-L-30375-R.020 HAL-C-L-30375-R.020 HAL-C-LX-30375-R.020 HAL-C-LX-30375-R.020 HAL-C-X-30375-R.020 HAL-C-X-30375-R.020 HAL-C-S-30500-R.030

Coating Page Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 20 Zplus 21 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16

EDP # 29377 29390 29392 29405 29407 29420 29422 29435 29437 29450 29452 29465 29467 29480 29482 29495 29497 29510 29512 29525 29527 29540 29542 29555 29557 29570 29572 29585 29587 29600 29602 29615 29617 29630 29632 29645 29647 29660 29662 29675 29677 29690 29692 29705 29707 30017 30032 30047 30062 30077 30092 30107 30122 30137 30142 30152 30167 30182 30197 30212 30227 30242 30257 30272 30287 30317 30332 30337 30347 30362 30377 30407 30422 30437 30452 30467

Part Description HAL-C-S-30500-R.030 HAL-C-SR-30500-R.030 HAL-C-SR-30500-R.030 HAL-C-R-30500-R.030 HAL-C-R-30500-R.030 HAL-C-M-30500-R.030 HAL-C-M-30500-R.030 HAL-C-L-30500-R.030 HAL-C-L-30500-R.030 HAL-C-LX-30500-R.030 HAL-C-LX-30500-R.030 HAL-C-X-30500-R.030 HAL-C-X-30500-R.030 HAL-C-S-30625-R.030 HAL-C-S-30625-R.030 HAL-C-R-30625-R.030 HAL-C-R-30625-R.030 HAL-C-M-30625-R.030 HAL-C-M-30625-R.030 HAL-C-L-30625-R.030 HAL-C-L-30625-R.030 HAL-C-LX-30625-R.030 HAL-C-LX-30625-R.030 HAL-C-X-30625-R.030 HAL-C-X-30625-R.030 HAL-C-S-30750-R.030 HAL-C-S-30750-R.030 HAL-C-R-30750-R.030 HAL-C-R-30750-R.030 HAL-C-M-30750-R.030 HAL-C-M-30750-R.030 HAL-C-L-30750-R.030 HAL-C-L-30750-R.030 HAL-C-X-30750-R.030 HAL-C-X-30750-R.030 HAL-C-S-31000-R.030 HAL-C-S-31000-R.030 HAL-C-R-31000-R.030 HAL-C-R-31000-R.030 HAL-C-M-31000-R.030 HAL-C-M-31000-R.030 HAL-C-L-31000-R.030 HAL-C-L-31000-R.030 HAL-C-X-31000-R.030 HAL-C-X-31000-R.030 HSV-S-40125 HSV-R-40125 HSV-S-40156 HSV-R-40156 HSV-S-40187 HSV-R-40187 HSV-S-40218 HSV-R-40218 HSV-S-40250 HSV-SR-40250 HSV-R-40250 HSV-M-40250 HSV-S-40281 HSV-R-40281 HSV-M-40281 HSV-S-40312 HSV-R-40312 HSV-M-40312 HSV-S-40343 HSV-R-40343 HSV-S-40375 HSV-SR-40375 HSV-R-40375 HSV-M-40375 HSV-S-40406 HSV-R-40406 HSV-S-40437 HSV-R-40437 HSV-M-40437 HSV-S-40468 HSV-R-40468

Coating Page Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 16 Zplus 18 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Uncoated 17 Zplus 19 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70 Aplus 70

EDP # 30482 30497 30512 30527 30542 30557 30572 30587 30602 30617 30632 30647 30662 30677 30692 30707 30722 30737 30742 30752 31017 31032 31047 31062 31077 31092 31107 31122 31137 31142 31152 31167 31182 31197 31212 31227 31242 31257 31272 31287 31317 31332 31337 31347 31362 31377 31407 31422 31437 31452 31467 31482 31497 31512 31527 31542 31557 31572 31587 31602 31617 31632 31647 31662 31677 31692 31707 31722 31737 31742 31752 32017 32032 32047 32062 32077

Part Description HSV-M-40468 HSV-S-40500 HSV-SR-40500 HSV-R-40500 HSV-M-40500 HSV-S-40625 HSV-SR-40625 HSV-R-40625 HSV-M-40625 HSV-L-40625 HSV-S-40750 HSV-SR-40750 HSV-R-40750 HSV-M-40750 HSV-L-40750 HSV-S-41000 HSV-R-41000 HSV-M-41000 HSV-ML-41000 HSV-L-41000 HSV-S-40125-R.010 HSV-R-40125-R.010 HSV-S-40156-R.010 HSV-R-40156-R.010 HSV-S-40187-R.010 HSV-R-40187-R.010 HSV-S-40218-R.010 HSV-R-40218-R.010 HSV-S-40250-R.020 HSV-SR-40250-R.020 HSV-R-40250-R.020 HSV-M-40250-R.020 HSV-S-40281-R.020 HSV-R-40281-R.020 HSV-M-40281-R.020 HSV-S-40312-R.020 HSV-R-40312-R.020 HSV-M-40312-R.020 HSV-S-40343-R.020 HSV-R-40343-R.020 HSV-S-40375-R.020 HSV-SR-40375-R.020 HSV-R-40375-R.020 HSV-M-40375-R.020 HSV-S-40406-R.020 HSV-R-40406-R.020 HSV-S-40437-R.020 HSV-R-40437-R.020 HSV-M-40437-R.020 HSV-S-40468-R.030 HSV-R-40468-R.030 HSV-M-40468-R.030 HSV-S-40500-R.030 HSV-SR-40500-R.030 HSV-R-40500-R.030 HSV-M-40500-R.030 HSV-S-40625-R.030 HSV-SR-40625-R.030 HSV-R-40625-R.030 HSV-M-40625-R.030 HSV-L-40625-R.030 HSV-S-40750-R.030 HSV-SR-40750-R.030 HSV-R-40750-R.030 HSV-M-40750-R.030 HSV-L-40750-R.030 HSV-S-41000-R.030 HSV-R-41000-R.030 HSV-M-41000-R.030 HSV-ML-41000-R.030 HSV-L-41000-R.030 HSV-RN-S-40125-R.010 HSV-RN-R-40125-R.010 HSV-RN-M-40125-R.010 HSV-RN-S-40187-R.010 HSV-RN-R-40187-R.010

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 70 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 72 72 72 72 72


EDP # 32092 32107 32122 32137 32152 32167 32182 32197 32212 32227 32242 32257 32272 32287 32302 32317 32332 32347 32362 32377 32392 32407 32422 32437 33017 33032 33077 33092 33137 33142 33152 33167 33227 33242 33257 33317 33332 33337 33347 33407 33422 33497 33512 33527 33542 33557 33572 33587 33602 33617 33632 33647 33662 33677 33692 33707 33722 33737 33742 33752 34017 34032 34047 34062 34077 34092 34107 34122 34137 34152 34157 34167 34182 34197 34212 34227

Part Description HSV-RN-M-40187-R.010 HSV-RN-S-40250-R.020 HSV-RN-R-40250-R.020 HSV-RN-M-40250-R.020 HSV-RN-S-40375-R.020 HSV-RN-R-40375-R.020 HSV-RN-M-40375-R.020 HSV-RN-L-40375-R.020 HSV-RN-S-40500-R.030 HSV-RN-R-40500-R.030 HSV-RN-M-40500-R.030 HSV-RN-L-40500-R.030 HSV-RN-S-40625-R.030 HSV-RN-R-40625-R.030 HSV-RN-M-40625-R.030 HSV-RN-L-40625-R.030 HSV-RN-S-40750-R.030 HSV-RN-R-40750-R.030 HSV-RN-M-40750-R.030 HSV-RN-L-40750-R.030 HSV-RN-S-41000-R.030 HSV-RN-R-41000-R.030 HSV-RN-M-41000-R.030 HSV-RN-L-41000-R.030 HSVR-C-S-40125-R.010 HSVR-C-R-40125-R.010 HSVR-C-S-40187-R.010 HSVR-C-R-40187-R.010 HSVR-C-S-40250-R.020 HSVR-C-SR-40250-R.020 HSVR-C-R-40250-R.020 HSVR-C-M-40250-R.020 HSVR-C-S-40312-R.020 HSVR-C-R-40312-R.020 HSVR-C-M-40312-R.020 HSVR-C-S-40375-R.020 HSVR-C-SR-40375-R.020 HSVR-C-R-40375-R.020 HSVR-C-M-40375-R.020 HSVR-C-S-40437-R.020 HSVR-C-R-40437-R.020 HSVR-C-S-40500-R.030 HSVR-C-SR-40500-R.030 HSVR-C-R-40500-R.030 HSVR-C-M-40500-R.030 HSVR-C-S-40625-R.030 HSVR-C-SR-40625-R.030 HSVR-C-R-40625-R.030 HSVR-C-M-40625-R.030 HSVR-C-L-40625-R.030 HSVR-C-S-40750-R.030 HSVR-C-SR-40750-R.030 HSVR-C-R-40750-R.030 HSVR-C-M-40750-R.030 HSVR-C-L-40750-R.030 HSVR-C-S-41000-R.030 HSVR-C-R-41000-R.030 HSVR-C-M-41000-R.030 HSVR-C-ML-41000-R.030 HSVR-C-L-41000-R.030 HEV-S-50125-R.010 HEV-R-50125-R.010 HEV-M-50125-R.010 HEV-S-50187-R.010 HEV-R-50187-R.010 HEV-M-50187-R.010 HEV-S-50250-R.020 HEV-SR-50250-R.020 HEV-R-50250-R.020 HEV-M-50250-R.020 HEV-L-50250-R.020 HEV-S-50312-R.020 HEV-R-50312-R.020 HEV-M-50312-R.020 HEV-S-50375-R.020 HEV-R-50375-R.020

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 78 78 78 78 78 78 78 78 78 78 78 78 78 78 78 78

EDP # 34242 34247 34257 34272 34287 34302 34307 34317 34322 34332 34347 34352 34362 34377 34392 34397 34402 34407 34422 34437 34442 34447 34452 34467 34482 34497 34512 35017 35032 35047 35062 35077 35092 35107 35122 35137 35152 35167 35197 35212 35227 35242 35272 35287 35302 35317 35332 35347 35362 35377 35392 35407 35422 35437 35452 35467 35482 35497 35512 35527 36016 36031 36046 36061 36076 36091 36106 36121 36136 36151 36166 36181 36196 37016 37031 37046

Part Description HEV-M-50375-R.020 HEV-L-50375-R.020 HEV-S-50500-R.030 HEV-SR-50500-R.030 HEV-R-50500-R.030 HEV-M-50500-R.030 HEV-L-50500-R.030 HEV-S-50625-R.030 HEV-SR-50625-R.030 HEV-R-50625-R.030 HEV-M-50625-R.030 HEV-L-50625-R.030 HEV-S-50750-R.030 HEV-R-50750-R.030 HEV-M-50750-R.030 HEV-L-50750-R.030 HEV-LX-50750-R.030 HEV-S-51000-R.030 HEV-R-51000-R.030 HEV-M-51000-R.030 HEV-L-51000-R.030 HEV-X-51000-R.030 HEV-S-51250-R.060 HEV-R-51250-R.060 HEV-M-51250-R.060 HEV-L-51250-R.060 HEV-LX-51250-R.060 HEV-RN-S-50125-R.010 HEV-RN-R-50125-R.010 HEV-RN-M-50125-R.010 HEV-RN-R-50187-R.010 HEV-RN-M-50187-R.010 HEV-RN-L-50187-R.010 HEV-RN-S-50250-R.020 HEV-RN-R-50250-R.020 HEV-RN-M-50250-R.020 HEV-RN-S-50375-R.020 HEV-RN-R-50375-R.020 HEV-RN-M-50375-R.020 HEV-RN-L-50375-R.020 HEV-RN-S-50500-R.030 HEV-RN-R-50500-R.030 HEV-RN-M-50500-R.030 HEV-RN-L-50500-R.030 HEV-RN-S-50625-R.030 HEV-RN-R-50625-R.030 HEV-RN-M-50625-R.030 HEV-RN-L-50625-R.030 HEV-RN-S-50750-R.030 HEV-RN-R-50750-R.030 HEV-RN-M-50750-R.030 HEV-RN-L-50750-R.030 HEV-RN-S-51000-R.030 HEV-RN-R-51000-R.030 HEV-RN-M-51000-R.030 HEV-RN-L-51000-R.030 HEV-RN-S-51250-R.060 HEV-RN-R-51250-R.060 HEV-RN-M-51250-R.060 HEV-RN-L-51250-R.060 HXF-S-070250-R.020 HXF-R-070250-R.020 HXF-S-070375-R.020 HXF-R-070375-R.020 HXF-S-080500-R.030 HXF-SR-080500-R.030 HXF-R-080500-R.030 HXF-S-100625-R.060 HXF-R-100625-R.060 HXF-S-120750-R.060 HXF-R-120750-R.060 HXF-S-141000-R.060 HXF-R-141000-R.060 HXF-RN-S-070250-R.020 HXF-RN-R-070250-R.020 HXF-RN-M-070250-R.020

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 78 78 78 78 78 78 78 78 78 78 78 78 78 78 78 78 78 79 79 79 79 79 79 79 79 79 79 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 90 90 90 90 90 90 90 90 90 90 90 90 90 91 91 91

EDP # 37061 37076 37091 37106 37121 37136 37151 37166 37181 37196 37211 37226 37241 37256 37271 37286 37301 37316 37331 37346 37361 37376 39035 39036 39045 39046 39055 39056 39065 39066 39075 39076 39085 39086 39095 39096 39105 39106 39145 39146 39155 39156 39175 39176 39185 39186 39205 39206 39215 39216 39235 39236 39245 39246 39305 39306 39315 39316 39345 39346 39355 39356 39435 39436 39445 39446 39485 39486 39495 39496 39585 39586 39595 39596 39675 39676

Part Description HXF-RN-S-070375-R.020 HXF-RN-R-070375-R.020 HXF-RN-M-070375-R.020 HXF-RN-L-070375-R.020 HXF-RN-X-070375-R.020 HXF-RN-S-080500-R.030 HXF-RN-R-080500-R.030 HXF-RN-M-080500-R.030 HXF-RN-L-080500-R.030 HXF-RN-X-080500-R.030 HXF-RN-S-100625-R.060 HXF-RN-R-100625-R.060 HXF-RN-M-100625-R.060 HXF-RN-L-100625-R.060 HXF-RN-S-120750-R.060 HXF-RN-R-120750-R.060 HXF-RN-M-120750-R.060 HXF-RN-L-120750-R.060 HXF-RN-S-141000-R.060 HXF-RN-R-141000-R.060 HXF-RN-M-141000-R.060 HXF-RN-L-141000-R.060 H35AL-SR-20125-R.010 H35AL-SR-20125-R.010 H35AL-SR-20125-R.030 H35AL-SR-20125-R.030 H35AL-R-20125-R.010 H35AL-R-20125-R.010 H35AL-R-20125-R.030 H35AL-R-20125-R.030 H35AL-S-20187-R.010 H35AL-S-20187-R.010 H35AL-S-20187-R.030 H35AL-S-20187-R.030 H35AL-R-20187-R.010 H35AL-R-20187-R.010 H35AL-R-20187-R.030 H35AL-R-20187-R.030 H35AL-SR-20250-R.010 H35AL-SR-20250-R.010 H35AL-SR-20250-R.030 H35AL-SR-20250-R.030 H35AL-R-20250-R.010 H35AL-R-20250-R.010 H35AL-R-20250-R.030 H35AL-R-20250-R.030 H35AL-S-20312-R.010 H35AL-S-20312-R.010 H35AL-S-20312-R.030 H35AL-S-20312-R.030 H35AL-R-20312-R.010 H35AL-R-20312-R.010 H35AL-R-20312-R.030 H35AL-R-20312-R.030 H35AL-R-20375-R.015 H35AL-R-20375-R.015 H35AL-R-20375-R.030 H35AL-R-20375-R.030 H35AL-M-20375-R.015 H35AL-M-20375-R.015 H35AL-M-20375-R.030 H35AL-M-20375-R.030 H35AL-SR-20500-R.015 H35AL-SR-20500-R.015 H35AL-SR-20500-R.030 H35AL-SR-20500-R.030 H35AL-R-20500-R.015 H35AL-R-20500-R.015 H35AL-R-20500-R.030 H35AL-R-20500-R.030 H35AL-R-20625-R.015 H35AL-R-20625-R.015 H35AL-R-20625-R.030 H35AL-R-20625-R.030 H35AL-R-20750-R.030 H35AL-R-20750-R.030

Coating Page Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Aplus 91 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24

129


EDP # 39685 39686 39755 39756 39765 39766 40015 40016 40030 40031 40045 40046 40060 40061 40075 40076 40090 40091 40105 40106 40120 40121 40135 40136 40150 40151 40165 40166 40180 40181 40225 40226 40240 40241 40255 40256 40270 40271 40285 40286 40300 40301 40315 40316 40330 40331 40345 40346 40360 40361 40435 40436 40450 40451 40465 40466 40480 40481 40495 40496 40510 40511 40525 40526 40540 40541 40585 40586 40600 40601 40615 40616 40630 40631 40645 40646

130

Part Description H35AL-R-20750-R.060 H35AL-R-20750-R.060 H35AL-R-21000-R.030 H35AL-R-21000-R.030 H35AL-R-21000-R.060 H35AL-R-21000-R.060 H35AL-RN-S-20125-R.010 H35AL-RN-S-20125-R.010 H35AL-RN-S-20125-R.030 H35AL-RN-S-20125-R.030 H35AL-RN-R-20125-R.010 H35AL-RN-R-20125-R.010 H35AL-RN-R-20125-R.030 H35AL-RN-R-20125-R.030 H35AL-RN-R-20187-R.010 H35AL-RN-R-20187-R.010 H35AL-RN-R-20187-R.030 H35AL-RN-R-20187-R.030 H35AL-RN-M-20187-R.010 H35AL-RN-M-20187-R.010 H35AL-RN-M-20187-R.030 H35AL-RN-M-20187-R.030 H35AL-RN-S-20250-R.010 H35AL-RN-S-20250-R.010 H35AL-RN-S-20250-R.030 H35AL-RN-S-20250-R.030 H35AL-RN-R-20250-R.010 H35AL-RN-R-20250-R.010 H35AL-RN-R-20250-R.030 H35AL-RN-R-20250-R.030 H35AL-RN-S-20312-R.010 H35AL-RN-S-20312-R.010 H35AL-RN-S-20312-R.030 H35AL-RN-S-20312-R.030 H35AL-RN-R-20312-R.010 H35AL-RN-R-20312-R.010 H35AL-RN-R-20312-R.030 H35AL-RN-R-20312-R.030 H35AL-RN-S-20375-R.015 H35AL-RN-S-20375-R.015 H35AL-RN-S-20375-R.030 H35AL-RN-S-20375-R.030 H35AL-RN-R-20375-R.015 H35AL-RN-R-20375-R.015 H35AL-RN-R-20375-R.030 H35AL-RN-R-20375-R.030 H35AL-RN-M-20375-R.015 H35AL-RN-M-20375-R.015 H35AL-RN-M-20375-R.030 H35AL-RN-M-20375-R.030 H35AL-RN-S-20500-R.015 H35AL-RN-S-20500-R.015 H35AL-RN-S-20500-R.030 H35AL-RN-S-20500-R.030 H35AL-RN-R-20500-R.015 H35AL-RN-R-20500-R.015 H35AL-RN-R-20500-R.030 H35AL-RN-R-20500-R.030 H35AL-RN-M-20500-R.015 H35AL-RN-M-20500-R.015 H35AL-RN-M-20500-R.030 H35AL-RN-M-20500-R.030 H35AL-RN-L-20500-R.015 H35AL-RN-L-20500-R.015 H35AL-RN-L-20500-R.030 H35AL-RN-L-20500-R.030 H35AL-RN-S-20625-R.015 H35AL-RN-S-20625-R.015 H35AL-RN-S-20625-R.030 H35AL-RN-S-20625-R.030 H35AL-RN-R-20625-R.015 H35AL-RN-R-20625-R.015 H35AL-RN-R-20625-R.030 H35AL-RN-R-20625-R.030 H35AL-RN-M-20625-R.015 H35AL-RN-M-20625-R.015

Coating Page Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 24 Zplus 24 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 25 Zplus 27 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28

EDP # 40660 40661 40735 40736 40750 40751 40765 40766 40780 40781 40795 40796 40810 40811 40825 40826 40840 40841 40885 40886 40900 40901 40915 40916 40930 40931 40945 40946 40960 40961 40975 40976 40990 40991 44017 44032 44047 44062 44077 44092 44107 44122 44137 44152 44157 44167 44182 44197 44212 44227 44242 44247 44257 44272 44287 44302 44307 44317 44322 44332 44347 44352 44362 44377 44392 44397 44402 44407 44422 44437 44442 44447 44452 44467 44482 44497

Part Description H35AL-RN-M-20625-R.030 H35AL-RN-M-20625-R.030 H35AL-RN-S-20750-R.030 H35AL-RN-S-20750-R.030 H35AL-RN-S-20750-R.060 H35AL-RN-S-20750-R.060 H35AL-RN-R-20750-R.030 H35AL-RN-R-20750-R.030 H35AL-RN-R-20750-R.060 H35AL-RN-R-20750-R.060 H35AL-RN-M-20750-R.030 H35AL-RN-M-20750-R.030 H35AL-RN-M-20750-R.060 H35AL-RN-M-20750-R.060 H35AL-RN-L-20750-R.030 H35AL-RN-L-20750-R.030 H35AL-RN-L-20750-R.060 H35AL-RN-L-20750-R.060 H35AL-RN-S-21000-R.030 H35AL-RN-S-21000-R.030 H35AL-RN-S-21000-R.060 H35AL-RN-S-21000-R.060 H35AL-RN-R-21000-R.030 H35AL-RN-R-21000-R.030 H35AL-RN-R-21000-R.060 H35AL-RN-R-21000-R.060 H35AL-RN-M-21000-R.030 H35AL-RN-M-21000-R.030 H35AL-RN-M-21000-R.060 H35AL-RN-M-21000-R.060 H35AL-RN-L-21000-R.030 H35AL-RN-L-21000-R.030 H35AL-RN-L-21000-R.060 H35AL-RN-L-21000-R.060 HEV-S-50125 HEV-R-50125 HEV-M-50125 HEV-S-50187 HEV-R-50187 HEV-M-50187 HEV-S-50250 HEV-SR-50250 HEV-R-50250 HEV-M-50250 HEV-L-50250 HEV-S-50312 HEV-R-50312 HEV-M-50312 HEV-S-50375 HEV-R-50375 HEV-M-50375 HEV-L-50375 HEV-S-50500 HEV-SR-50500 HEV-R-50500 HEV-M-50500 HEV-L-50500 HEV-S-50625 HEV-SR-50625 HEV-R-50625 HEV-M-50625 HEV-L-50625 HEV-S-50750 HEV-R-50750 HEV-M-50750 HEV-L-50750 HEV-LX-50750 HEV-S-51000 HEV-R-51000 HEV-M-51000 HEV-L-51000 HEV-X-51000 HEV-S-51250 HEV-R-51250 HEV-M-51250 HEV-L-51250

Coating Page Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Uncoated 26 Zplus 28 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 78 Aplus 79 Aplus 79 Aplus 79 Aplus 79 Aplus 79 Aplus 79 Aplus 79 Aplus 79 Aplus 79

EDP # 44512 45017 45032 45047 45062 45077 45092 45107 45108 45122 45123 45137 45138 45152 45153 45157 45158 45167 45168 45182 45183 45197 45198 45212 45213 45214 45227 45228 45229 45242 45243 45244 45247 45248 45249 45257 45258 45259 45272 45273 45274 45287 45288 45289 45302 45303 45304 45307 45308 45309 45317 45318 45319 45322 45323 45324 45332 45333 45334 45347 45348 45349 45352 45353 45354 45362 45363 45364 45365 45366 45377 45378 45379 45380 45381 45392

Part Description HEV-LX-51250 HEV-S-50125-R.030 HEV-R-50125-R.030 HEV-M-50125-R.030 HEV-S-50187-R.030 HEV-R-50187-R.030 HEV-M-50187-R.030 HEV-S-50250-R.030 HEV-S-50250-R.060 HEV-SR-50250-R.030 HEV-SR-50250-R.060 HEV-R-50250-R.030 HEV-R-50250-R.060 HEV-M-50250-R.030 HEV-M-50250-R.060 HEV-L-50250-R.030 HEV-L-50250-R.060 HEV-S-50312-R.030 HEV-S-50312-R.060 HEV-R-50312-R.030 HEV-R-50312-R.060 HEV-M-50312-R.030 HEV-M-50312-R.060 HEV-S-50375-R.030 HEV-S-50375-R.060 HEV-S-50375-R.090 HEV-R-50375-R.030 HEV-R-50375-R.060 HEV-R-50375-R.090 HEV-M-50375-R.030 HEV-M-50375-R.060 HEV-M-50375-R.090 HEV-L-50375-R.030 HEV-L-50375-R.060 HEV-L-50375-R.090 HEV-S-50500-R.060 HEV-S-50500-R.090 HEV-S-50500-R.120 HEV-SR-50500-R.060 HEV-SR-50500-R.090 HEV-SR-50500-R.120 HEV-R-50500-R.060 HEV-R-50500-R.090 HEV-R-50500-R.120 HEV-M-50500-R.060 HEV-M-50500-R.090 HEV-M-50500-R.120 HEV-L-50500-R.060 HEV-L-50500-R.090 HEV-L-50500-R.120 HEV-S-50625-R.060 HEV-S-50625-R.090 HEV-S-50625-R.120 HEV-SR-50625-R.060 HEV-SR-50625-R.090 HEV-SR-50625-R.120 HEV-R-50625-R.060 HEV-R-50625-R.090 HEV-R-50625-R.120 HEV-M-50625-R.060 HEV-M-50625-R.090 HEV-M-50625-R.120 HEV-L-50625-R.060 HEV-L-50625-R.090 HEV-L-50625-R.120 HEV-S-50750-R.060 HEV-S-50750-R.090 HEV-S-50750-R.120 HEV-S-50750-R.190 HEV-S-50750-R.250 HEV-R-50750-R.060 HEV-R-50750-R.090 HEV-R-50750-R.120 HEV-R-50750-R.190 HEV-R-50750-R.250 HEV-M-50750-R.060

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

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EDP # 45393 45394 45395 45396 45397 45398 45399 45400 45401 45402 45403 45404 45405 45406 45407 45408 45409 45410 45411 45422 45423 45424 45425 45426 45437 45438 45439 45440 45441 45442 45443 45444 45445 45446 45447 45448 45449 45450 45451 45452 45453 45454 45455 45467 45468 45469 45470 45482 45483 45484 45485 45497 45498 45499 45500 45512 45513 45514 45515 46076 46081 46086 46091 46096 46101 46106 46111 46221 46226 46231 46236 46241 46246 46251 46256 46261

Part Description HEV-M-50750-R.090 HEV-M-50750-R.120 HEV-M-50750-R.190 HEV-M-50750-R.250 HEV-L-50750-R.060 HEV-L-50750-R.090 HEV-L-50750-R.120 HEV-L-50750-R.190 HEV-L-50750-R.250 HEV-LX-50750-R.060 HEV-LX-50750-R.090 HEV-LX-50750-R.120 HEV-LX-50750-R.190 HEV-LX-50750-R.250 HEV-S-51000-R.060 HEV-S-51000-R.090 HEV-S-51000-R.120 HEV-S-51000-R.190 HEV-S-51000-R.250 HEV-R-51000-R.060 HEV-R-51000-R.090 HEV-R-51000-R.120 HEV-R-51000-R.190 HEV-R-51000-R.250 HEV-M-51000-R.060 HEV-M-51000-R.090 HEV-M-51000-R.120 HEV-M-51000-R.190 HEV-M-51000-R.250 HEV-L-51000-R.060 HEV-L-51000-R.090 HEV-L-51000-R.120 HEV-L-51000-R.190 HEV-L-51000-R.250 HEV-X-51000-R.060 HEV-X-51000-R.090 HEV-X-51000-R.120 HEV-X-51000-R.190 HEV-X-51000-R.250 HEV-S-51250-R.090 HEV-S-51250-R.120 HEV-S-51250-R.190 HEV-S-51250-R.250 HEV-R-51250-R.090 HEV-R-51250-R.120 HEV-R-51250-R.190 HEV-R-51250-R.250 HEV-M-51250-R.090 HEV-M-51250-R.120 HEV-M-51250-R.190 HEV-M-51250-R.250 HEV-L-51250-R.090 HEV-L-51250-R.120 HEV-L-51250-R.190 HEV-L-51250-R.250 HEV-LX-51250-R.090 HEV-LX-51250-R.120 HEV-LX-51250-R.190 HEV-LX-51250-R.250 H40ALV-RN-S-30250 H40ALV-RN-S-30250-R.015 H40ALV-RN-S-30250-R.030 H40ALV-RN-S-30250-R.060 H40ALV-RN-R-30250 H40ALV-RN-R-30250-R.015 H40ALV-RN-R-30250-R.030 H40ALV-RN-R-30250-R.060 H40ALV-RN-R-30375 H40ALV-RN-R-30375-R.015 H40ALV-RN-R-30375-R.030 H40ALV-RN-R-30375-R.060 H40ALV-RN-R-30375-R.090 H40ALV-RN-M-30375 H40ALV-RN-M-30375-R.015 H40ALV-RN-M-30375-R.030 H40ALV-RN-M-30375-R.060

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus

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EDP # 46266 46301 46306 46311 46316 46321 46326 46331 46336 46341 46346 46351 46356 46361 46366 46371 46376 46381 46386 46391 46396 46401 46406 46411 46416 46446 46451 46456 46461 46466 46496 46501 46506 46511 46516 46556 46561 46566 46571 46576 46581 46586 46591 46596 46601 46606 46611 46616 46621 46626 46631 46636 46641 46646 46651 46656 46696 46701 46706 46711 46716 46721 46726 46731 46736 46741 46746 46751 46756 46761 46766 46771 46776 46781 46786 46791

Part Description H40ALV-RN-M-30375-R.090 H40ALV-RN-R-30500 H40ALV-RN-R-30500-R.015 H40ALV-RN-R-30500-R.030 H40ALV-RN-R-30500-R.060 H40ALV-RN-R-30500-R.090 H40ALV-RN-R-30500-R.125 H40ALV-RN-M-30500 H40ALV-RN-M-30500-R.015 H40ALV-RN-M-30500-R.030 H40ALV-RN-M-30500-R.060 H40ALV-RN-M-30500-R.090 H40ALV-RN-M-30500-R.125 H40ALV-RN-L-30500 H40ALV-RN-L-30500-R.015 H40ALV-RN-L-30500-R.030 H40ALV-RN-L-30500-R.060 H40ALV-RN-L-30500-R.090 H40ALV-RN-L-30500-R.125 H40ALV-RN-X-30500 H40ALV-RN-X-30500-R.015 H40ALV-RN-X-30500-R.030 H40ALV-RN-X-30500-R.060 H40ALV-RN-X-30500-R.090 H40ALV-RN-X-30500-R.125 H40ALV-RN-R-30625 H40ALV-RN-R-30625-R.030 H40ALV-RN-R-30625-R.060 H40ALV-RN-R-30625-R.090 H40ALV-RN-R-30625-R.125 H40ALV-RN-L-30625 H40ALV-RN-L-30625-R.030 H40ALV-RN-L-30625-R.060 H40ALV-RN-L-30625-R.090 H40ALV-RN-L-30625-R.125 H40ALV-RN-R-30750 H40ALV-RN-R-30750-R.030 H40ALV-RN-R-30750-R.060 H40ALV-RN-R-30750-R.090 H40ALV-RN-R-30750-R.125 H40ALV-RN-R-30750-R.190 H40ALV-RN-R-30750-R.250 H40ALV-RN-M-30750 H40ALV-RN-M-30750-R.030 H40ALV-RN-M-30750-R.060 H40ALV-RN-M-30750-R.090 H40ALV-RN-M-30750-R.125 H40ALV-RN-M-30750-R.190 H40ALV-RN-M-30750-R.250 H40ALV-RN-L-30750 H40ALV-RN-L-30750-R.030 H40ALV-RN-L-30750-R.060 H40ALV-RN-L-30750-R.090 H40ALV-RN-L-30750-R.125 H40ALV-RN-L-30750-R.190 H40ALV-RN-L-30750-R.250 H40ALV-RN-R-31000 H40ALV-RN-R-31000-R.030 H40ALV-RN-R-31000-R.060 H40ALV-RN-R-31000-R.090 H40ALV-RN-R-31000-R.125 H40ALV-RN-R-31000-R.190 H40ALV-RN-R-31000-R.250 H40ALV-RN-M-31000 H40ALV-RN-M-31000-R.030 H40ALV-RN-M-31000-R.060 H40ALV-RN-M-31000-R.090 H40ALV-RN-M-31000-R.125 H40ALV-RN-M-31000-R.190 H40ALV-RN-M-31000-R.250 H40ALV-RN-L-31000 H40ALV-RN-L-31000-R.030 H40ALV-RN-L-31000-R.060 H40ALV-RN-L-31000-R.090 H40ALV-RN-L-31000-R.125 H40ALV-RN-L-31000-R.190

Coating Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus

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EDP # 46796 46801 46806 46811 46816 46821 46826 46831 46836 46841 46846 46851 46856 46861 46866 47076 47091 47181 47196 47226 47241 47256 47271 47301 47331 47361 47376 47391 47421 47436 47451 47466 47481 48076 48081 48086 48091 48116 48121 48126 48131 48136 48141 48146 48151 48236 48241 48246 48251 48256 48261 48266 48271 48276 48281 48311 48316 48321 48326 48331 48336 48341 48346 48351 48356 48361 48366 48371 48376 48381 48386 48391 48396 48401 48406 48411

Part Description H40ALV-RN-L-31000-R.250 H40ALV-RN-LX-31000 H40ALV-RN-LX-31000-R.030 H40ALV-RN-LX-31000-R.060 H40ALV-RN-LX-31000-R.090 H40ALV-RN-LX-31000-R.125 H40ALV-RN-LX-31000-R.190 H40ALV-RN-LX-31000-R.250 H40ALV-RN-X-31000 H40ALV-RN-X-31000-R.030 H40ALV-RN-X-31000-R.060 H40ALV-RN-X-31000-R.090 H40ALV-RN-X-31000-R.125 H40ALV-RN-X-31000-R.190 H40ALV-RN-X-31000-R.250 H40ALV-RN-S-30250-BN H40ALV-RN-R-30250-BN H40ALV-RN-R-30375-BN H40ALV-RN-M-30375-BN H40ALV-RN-R-30500-BN H40ALV-RN-M-30500-BN H40ALV-RN-L-30500-BN H40ALV-RN-X-30500-BN H40ALV-RN-R-30625-BN H40ALV-RN-L-30625-BN H40ALV-RN-R-30750-BN H40ALV-RN-M-30750-BN H40ALV-RN-L-30750-BN H40ALV-RN-R-31000-BN H40ALV-RN-M-31000-BN H40ALV-RN-L-31000-BN H40ALV-RN-LX-31000-BN H40ALV-RN-X-31000-BN H40ALV-S-30250 H40ALV-S-30250-R.015 H40ALV-S-30250-R.030 H40ALV-S-30250-R.060 H40ALV-R-30250 H40ALV-R-30250-R.015 H40ALV-R-30250-R.030 H40ALV-R-30250-R.060 H40ALV-M-30250 H40ALV-M-30250-R.015 H40ALV-M-30250-R.030 H40ALV-M-30250-R.060 H40ALV-S-30375 H40ALV-S-30375-R.015 H40ALV-S-30375-R.030 H40ALV-S-30375-R.060 H40ALV-S-30375-R.090 H40ALV-R-30375 H40ALV-R-30375-R.015 H40ALV-R-30375-R.030 H40ALV-R-30375-R.060 H40ALV-R-30375-R.090 H40ALV-L-30375 H40ALV-L-30375-R.015 H40ALV-L-30375-R.030 H40ALV-L-30375-R.060 H40ALV-L-30375-R.090 H40ALV-S-30500 H40ALV-S-30500-R.015 H40ALV-S-30500-R.030 H40ALV-S-30500-R.060 H40ALV-S-30500-R.090 H40ALV-S-30500-R.125 H40ALV-SR-30500 H40ALV-SR-30500-R.015 H40ALV-SR-30500-R.030 H40ALV-SR-30500-R.060 H40ALV-SR-30500-R.090 H40ALV-SR-30500-R.125 H40ALV-R-30500 H40ALV-R-30500-R.015 H40ALV-R-30500-R.030 H40ALV-R-30500-R.060

Coating Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus

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131


EDP # 48416 48421 48426 48431 48436 48441 48446 48451 48456 48461 48466 48471 48476 48481 48486 48491 48496 48501 48506 48536 48541 48546 48551 48556 48586 48591 48596 48601 48606 48611 48616 48621 48626 48631 48636 48641 48646 48651 48656 48661 48666 48671 48676 48681 48686 48691 48696 48701 48706 48711 48716 48721 48726 48731 48736 48741 48746 48751 48756 48761 48766 48771 48776 48781 48786 48791 49076 49106 49121 49196 49211 49241 49256 49271 49286 49301

132

Part Description H40ALV-R-30500-R.090 H40ALV-R-30500-R.125 H40ALV-M-30500 H40ALV-M-30500-R.015 H40ALV-M-30500-R.030 H40ALV-M-30500-R.060 H40ALV-M-30500-R.090 H40ALV-M-30500-R.125 H40ALV-L-30500 H40ALV-L-30500-R.015 H40ALV-L-30500-R.030 H40ALV-L-30500-R.060 H40ALV-L-30500-R.090 H40ALV-L-30500-R.125 H40ALV-S-30625 H40ALV-S-30625-R.030 H40ALV-S-30625-R.060 H40ALV-S-30625-R.090 H40ALV-S-30625-R.125 H40ALV-R-30625 H40ALV-R-30625-R.030 H40ALV-R-30625-R.060 H40ALV-R-30625-R.090 H40ALV-R-30625-R.125 H40ALV-S-30750 H40ALV-S-30750-R.030 H40ALV-S-30750-R.060 H40ALV-S-30750-R.090 H40ALV-S-30750-R.125 H40ALV-S-30750-R.190 H40ALV-S-30750-R.250 H40ALV-R-30750 H40ALV-R-30750-R.030 H40ALV-R-30750-R.060 H40ALV-R-30750-R.090 H40ALV-R-30750-R.125 H40ALV-R-30750-R.190 H40ALV-R-30750-R.250 H40ALV-M-30750 H40ALV-M-30750-R.030 H40ALV-M-30750-R.060 H40ALV-M-30750-R.090 H40ALV-M-30750-R.125 H40ALV-M-30750-R.190 H40ALV-M-30750-R.250 H40ALV-S-31000 H40ALV-S-31000-R.030 H40ALV-S-31000-R.060 H40ALV-S-31000-R.090 H40ALV-S-31000-R.125 H40ALV-S-31000-R.190 H40ALV-S-31000-R.250 H40ALV-R-31000 H40ALV-R-31000-R.030 H40ALV-R-31000-R.060 H40ALV-R-31000-R.090 H40ALV-R-31000-R.125 H40ALV-R-31000-R.190 H40ALV-R-31000-R.250 H40ALV-M-31000 H40ALV-M-31000-R.030 H40ALV-M-31000-R.060 H40ALV-M-31000-R.090 H40ALV-M-31000-R.125 H40ALV-M-31000-R.190 H40ALV-M-31000-R.250 H40ALV-S-30250-BN H40ALV-R-30250-BN H40ALV-M-30250-BN H40ALV-S-30375-BN H40ALV-R-30375-BN H40ALV-L-30375-BN H40ALV-S-30500-BN H40ALV-SR-30500-BN H40ALV-R-30500-BN H40ALV-M-30500-BN

Coating Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus

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EDP # 49316 49331 49361 49391 49406 49421 49436 49451 49466 50017 50032 50047 50062 50077 50092 50107 50122 50137 50152 50167 50197 50212 50227 50242 50272 50287 50302 50317 50332 50347 50362 50377 50392 50407 50422 50437 50452 50467 50482 50497 50512 50527 51017 51032 51047 51062 51077 51092 51107 51108 51122 51123 51137 51138 51152 51153 51154 51167 51168 51169 51197 51198 51199 51212 51213 51214 51227 51228 51229 51242 51243 51244 51272 51273 51274 51287

Part Description H40ALV-L-30500-BN H40ALV-S-30625-BN H40ALV-R-30625-BN H40ALV-S-30750-BN H40ALV-R-30750-BN H40ALV-M-30750-BN H40ALV-S-31000-BN H40ALV-R-31000-BN H40ALV-M-31000-BN HEV-RN-S-50125 HEV-RN-R-50125 HEV-RN-M-50125 HEV-RN-R-50187 HEV-RN-M-50187 HEV-RN-L-50187 HEV-RN-S-50250 HEV-RN-R-50250 HEV-RN-M-50250 HEV-RN-S-50375 HEV-RN-R-50375 HEV-RN-M-50375 HEV-RN-L-50375 HEV-RN-S-50500 HEV-RN-R-50500 HEV-RN-M-50500 HEV-RN-L-50500 HEV-RN-S-50625 HEV-RN-R-50625 HEV-RN-M-50625 HEV-RN-L-50625 HEV-RN-S-50750 HEV-RN-R-50750 HEV-RN-M-50750 HEV-RN-L-50750 HEV-RN-S-51000 HEV-RN-R-51000 HEV-RN-M-51000 HEV-RN-L-51000 HEV-RN-S-51250 HEV-RN-R-51250 HEV-RN-M-51250 HEV-RN-L-51250 HEV-RN-S-50125-R.030 HEV-RN-R-50125-R.030 HEV-RN-M-50125-R.030 HEV-RN-R-50187-R.030 HEV-RN-M-50187-R.030 HEV-RN-L-50187-R.030 HEV-RN-S-50250-R.030 HEV-RN-S-50250-R.060 HEV-RN-R-50250-R.030 HEV-RN-R-50250-R.060 HEV-RN-M-50250-R.030 HEV-RN-M-50250-R.060 HEV-RN-S-50375-R.030 HEV-RN-S-50375-R.060 HEV-RN-S-50375-R.090 HEV-RN-R-50375-R.030 HEV-RN-R-50375-R.060 HEV-RN-R-50375-R.090 HEV-RN-M-50375-R.030 HEV-RN-M-50375-R.060 HEV-RN-M-50375-R.090 HEV-RN-L-50375-R.030 HEV-RN-L-50375-R.060 HEV-RN-L-50375-R.090 HEV-RN-S-50500-R.060 HEV-RN-S-50500-R.090 HEV-RN-S-50500-R.120 HEV-RN-R-50500-R.060 HEV-RN-R-50500-R.090 HEV-RN-R-50500-R.120 HEV-RN-M-50500-R.060 HEV-RN-M-50500-R.090 HEV-RN-M-50500-R.120 HEV-RN-L-50500-R.060

Coating Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Zplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 48 48 48 48 48 48 48 48 48 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80

EDP # 51288 51289 51302 51303 51304 51317 51318 51319 51332 51333 51334 51347 51348 51349 51362 51363 51364 51365 51366 51377 51378 51379 51380 51381 51392 51393 51394 51395 51396 51407 51408 51409 51410 51411 51422 51423 51424 51425 51426 51437 51438 51439 51440 51441 51452 51453 51454 51455 51456 51467 51468 51469 51470 51471 51482 51483 51484 51485 51497 51498 51499 51500 51512 51513 51514 51515 51527 51528 51529 51530 54017 54047 54092 54107 54152 54182

Part Description HEV-RN-L-50500-R.090 HEV-RN-L-50500-R.120 HEV-RN-S-50625-R.060 HEV-RN-S-50625-R.090 HEV-RN-S-50625-R.120 HEV-RN-R-50625-R.060 HEV-RN-R-50625-R.090 HEV-RN-R-50625-R.120 HEV-RN-M-50625-R.060 HEV-RN-M-50625-R.090 HEV-RN-M-50625-R.120 HEV-RN-L-50625-R.060 HEV-RN-L-50625-R.090 HEV-RN-L-50625-R.120 HEV-RN-S-50750-R.060 HEV-RN-S-50750-R.090 HEV-RN-S-50750-R.120 HEV-RN-S-50750-R.190 HEV-RN-S-50750-R.250 HEV-RN-R-50750-R.060 HEV-RN-R-50750-R.090 HEV-RN-R-50750-R.120 HEV-RN-R-50750-R.190 HEV-RN-R-50750-R.250 HEV-RN-M-50750-R.060 HEV-RN-M-50750-R.090 HEV-RN-M-50750-R.120 HEV-RN-M-50750-R.190 HEV-RN-M-50750-R.250 HEV-RN-L-50750-R.060 HEV-RN-L-50750-R.090 HEV-RN-L-50750-R.120 HEV-RN-L-50750-R.190 HEV-RN-L-50750-R.250 HEV-RN-S-51000-R.060 HEV-RN-S-51000-R.090 HEV-RN-S-51000-R.120 HEV-RN-S-51000-R.190 HEV-RN-S-51000-R.250 HEV-RN-R-51000-R.060 HEV-RN-R-51000-R.090 HEV-RN-R-51000-R.120 HEV-RN-R-51000-R.190 HEV-RN-R-51000-R.250 HEV-RN-M-51000-R.060 HEV-RN-M-51000-R.090 HEV-RN-M-51000-R.120 HEV-RN-M-51000-R.190 HEV-RN-M-51000-R.250 HEV-RN-L-51000-R.060 HEV-RN-L-51000-R.090 HEV-RN-L-51000-R.120 HEV-RN-L-51000-R.190 HEV-RN-L-51000-R.250 HEV-RN-S-51250-R.090 HEV-RN-S-51250-R.120 HEV-RN-S-51250-R.190 HEV-RN-S-51250-R.250 HEV-RN-R-51250-R.090 HEV-RN-R-51250-R.120 HEV-RN-R-51250-R.190 HEV-RN-R-51250-R.250 HEV-RN-M-51250-R.090 HEV-RN-M-51250-R.120 HEV-RN-M-51250-R.190 HEV-RN-M-51250-R.250 HEV-RN-L-51250-R.090 HEV-RN-L-51250-R.120 HEV-RN-L-51250-R.190 HEV-RN-L-51250-R.250 HXVR-S-40250-R.030 HXVR-R-40250-R.030 HXVR-S-40375-R.040 HXVR-R-40375-R.040 HXVR-S-40500-R.040 HXVR-R-40500-R.040

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 62 62 62 62 62 62


EDP # 54227 54257 54302 54317 54377 54392 55092 55107 55152 55182 55227 55257 55302 55317 55377 55392 64032 64077 64152 64227 64302 64377 65077 65152 65227 65302 65377

Part Description HXVR-S-40625-R.060 HXVR-R-40625-R.060 HXVR-S-40750-R.060 HXVR-R-40750-R.060 HXVR-S-41000-R.060 HXVR-R-41000-R.060 HXVR-S-50375-R.040 HXVR-R-50375-R.040 HXVR-S-50500-R.040 HXVR-R-50500-R.040 HXVR-S-50625-R.060 HXVR-R-50625-R.060 HXVR-S-50750-R.060 HXVR-R-50750-R.060 HXVR-S-51000-R.060 HXVR-R-51000-R.060 HXVR-RN-R-40250-R.030 HXVR-RN-R-40375-R.040 HXVR-RN-R-40500-R.040 HXVR-RN-R-40625-R.060 HXVR-RN-R-40750-R.060 HXVR-RN-R-41000-R.060 HXVR-RN-R-50375-R.040 HXVR-RN-R-50500-R.040 HXVR-RN-R-50625-R.060 HXVR-RN-R-50750-R.060 HXVR-RN-R-51000-R.060

Coating Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus Aplus

Page 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 63 63 63 63 63 63 63 63 63 63 63

133


Old-to-New Series Crossover

134

2012 Catalog Pg. No.

Old Series Number

New Series (or location)

HAL-2

No Change

31-34

HAL-RN-2

No Change

35-36

HBAL-2

Now included in HAL-2

31-34

HBAL-RN-2

Now included in HAL-RN-2

35-36

HAL-3

No Change

52-55

HAL-RN-3

No Change

56-57

HAL-C-3

No Change

16-19

HAL-C-RN-3

No Change

20-21

H35AL-2R

H35AL-2

H35AL-3

No Change

40-43

H35AL-RN-2

No Change

25-28

H35AL-RN-2R

H35AL-RN-2

25-28

H35AL-RN-3

No Change

44-45

H40ALV-3

No Change

48

H40ALV-RN-3 HST-3

No Change No Change

49

HST-RN-3

No Change

67

HST-C-3

Series Removed

HST-C-RN-3

Series Removed

HBST-3

Now included in HST-3

66

HBST-RN-3

Now included in HST-RN-3

67

HBST-C-3

Series Removed

HBST-4

HST-4-BN

74

HBST-C-4

Series Removed

HSV-4

No Change

70-71

HSVR-4

Now included in HSV-4

70-71

HSVR-RN-4

HSV-RN-4

72

HSVR-C-4

No Change

60

HEVR-5

HEV-5

HEVR-RN-5

HEV-RN-5

80

HEF-5

No Change

82-83

HSF-7

No Change

86

HXF

No Change

90

HXF-RN

No Change

91

HCM

No Change

94-96

24

66

78-79


Terms and Conditions Sales Channels All of our products are exclusively sold and serviced through a nationwide network of technical industrial distributors that have met our high degree of technical expertise and savvy local customer service. Please contact us for a distributor in your area, or if youâ&#x20AC;&#x2122;re a distributor and interested in becoming a sales partner of ours we would like to hear from you.

Over or under shipments All special orders are subject to a +/- 10% (or 1 pc. on small quantities) over under shipment at time of delivery. If instructed at time of order, exact shipment quantities will be honored at a premium charge.

Transportation All shipments are shipped FOB factory and our primary carrier is UPS. If you prefer us to use another carrier please contact customer service.

Continuous Improvement It is the policy of Helical Solutions to continually improve our products, and therefore we reserve the right to change the design and construction of our products at anytime. The catalog may not reflect design or specification changes since itâ&#x20AC;&#x2122;s last publish date and therefore does not justify any claims.

Damaged Shipments If you receive a damage shipment from us it is imperative to keep the original packaging intact (pictures will be helpful) and contact the Helical Customer Service department immediately, so that we can send replacements and start claim proceedings with the carrier.

Product Warranty Helical Solutions will replace or repair any of our products that are found, after our evaluation, to be defective in materials or workmanship up to 1 year. The provisions of this warranty shall not apply to any Helical Solutions product that has been subject to misuse, subject to improper operating parameters, repaired, resharpened or altered in any manner.

Returned Goods All returned goods must be accompanied with a Helical Solutions supplied Return Merchandise Authorization (RMA). All products returned must have been purchased within 1 year, in resaleable condition and contained in original packaging. Customer altered tooling will not be warrantied and therefore, unreturnable. Call customer service for any futher questions or issuance of an RMA.

Metal Cutting Safety Any cemented carbide cutting tool may chip, break or shatter if improperly used. In addition to, the use of cutting tools can potentially cause hazardous dust and particles causing health related issues. Always ensure the use of adequate ventilation, protective clothing, machine guards and safety glasses before each and every use. 135


Notes

136


Our Company Values Excellence We strive to be the best.

Quality We rate quality #1 in all we do.

Integrity We do what we say and say what we do.

Customer Service We constantly strive to exceed customer expectations while fully understanding their needs.

Innovation We operate with foremost market leading technologies and dare to innovate, to pioneer and progress as a market leader.


201204

Helical Catalogue  

Helical Catalogue

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