Page 1


CONTENTS

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1

mould bases

33

ejector pins

46

alignment

62

mould actions

83

general

115

cooling products

122

accessories

129

hot runner & control


index

mould bases

mould actions

Mould Base Specifications

1

JIS Standard Mould Bases

2 - 30

Angle Pins

62

Sprung Cores

63

Custom Moulds

31

Unilifters

64 - 66

Special Requests

32

Vacuumjet

67 - 70

ejector pins Nitrided Ejector Pins

Pneumatic Pistons

71

Parting Locks

72

Plate Accelerators

73

Optional Dowel Pins 33 - 35

Slide Retainers

Soft Core Ejector Pins

36

Modular Retainers

Ejector Sleeves - Metric

37

Latch Locks

Ejector Blades

38

74 74 - 76 77 78 - 79

FasTie Couplers & Studs

80

Through Hardened Ejector Pins

39 - 40

Ejector Couplers

81

Stepped & Straight Ejector Pins

41 - 43

Hydraulic Cylinders

82

Core Pins

44

Ejector Sleeves - Imperial

45

general Smartflow Limit Switches

alignment

Date Stamps & Inserts

83 84 - 86

Stepped Guide Pins - Metric

46

Sprue Bushes & Location Rings

87

Leader Pins - Metric

47

Insulation Sheets

88

Guide Bushes - Metric

48

Sintered Vents

Stepped Guide Pins - Imperial

49 - 53

Air Poppets & Valves

Guide Bushes - Imperial

54 - 55

88 89 - 91

Counter Views

92

EJM Bronze Ejector Bush

56

CVe Monitors

93

EGM

56

Tunnel Gate Inserts

Bronze Bushes

57

Die Springs

Tapered Interlocks

58

Socket Screws

Block Sets

59

Dowel Pins

112

Side Locks

59 - 60

Pressure Plugs

113

Ball Catches

114

Pin Plungers

114

HBSR

61

94 95 - 106 107 - 111

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INDEX

cooling products

hot runner & control

Brass Baffles

115

Manifold Systems

129

Heat Transfer Rods

116

MJ Nozzles

129

Cascade Assemblies

117

SX Nozzles

130

Brass Connectors

118

BX Nozzles

131

Brass Extension Plugs

119

MX Nozzles

132

Replacement Seals

119

SVG Valve Gates

133

Socket Connectors

120 - 121

MVG25 Valve Gate

134

Quick Connect Water Jumpers

121

MVG40 Valve Gate

135

Water Hose

121

MVG55 Valve Gate

136

Temperature Control Systems

137

RMA Modular Hot Runner Controllers

137

Cables

138

Mounting Boxes

139

accessories Tool & Die Parts Cleaner

122

Thermocouple Connectors

139

Tool & Die Protector

122

Mould Power Input Connectors

139

Mould Release

122

Mould Junction Box

140

Zap-Ox Cleaner

123

Module Replacement Fuses

140

Anti Seize Paste

123

Single Zone Plugs

141

Thermocouples

142

Foodmax Sprays Nano Mould Coating CRC 5.56 Multi Spray Oil Absorbant Products

123 - 125 125 125 125 - 126

PTFE Grease

126

Foodmax Assembly Paste

126

Sprue Radius Cutters

127

Sprue Reamers

127

Cable Retainers

127

Eye Bolts

128

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MOULD BASES

Mould Base Specifications

Top Clamping Plate A Plate

Stripper Plate

A Type

B Type

C Type Support Plate

B Plate

Spacer Blocks

Bottom Clamping Plate

Ejector Plates

All standard mould bases 600mm x 600mm and over have lifting holes. For non standard mould base quotes please refer to last page for size specification template.

Plate Type

Material

Thickness Tolerance

Length Tolerance

Width Tolerance

Top Clamping Plate

SC50

+0.5/0

+0.3/+0.1

+0.4/+0.1

A Plate

2311 or equivalent

+0.5/0

+1./+0.3

+1.0/+0.3

Stripper Plate

2311 or equivalent

+0.5/0

+0.3/+0.1

+0.4/+0.1

B Plate

2311 or equivalent

+0.5/0

+1./+0.3

+1.0/+0.3

Support Plate

SC50

+0.5/0

+0.3/+0.1

+0.4/+0.1

Spacer Blocks

SC50 -+0.17/+0.15 (c) 30-40 series +0/-10 (b) above 300mm

(a) 300mm or less (b) 25 series = /-0.8

+0.3/+0.1

(a) 15-20 series = +0/-0.5

(d) 45 series plus =+0/-1.2

+0.17/+0.13

Ejector Plates

SC50

+0.5/0

+0.3/+0.1

+0.4/+0.1

Bottom Clamping Plate

SC50

+0.5/0

+0.3/+0.1

+04/+0.1

(C Type)

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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1


MOULD BASES

JIS Standard Mould Bases 1515

A Type

B Type

C Type 20 A 20 B

20 A

20 A

B

B

30

C

13

20

15

30

C

13

20

15

C

13

20

15

A Fixed Plate

200 150 28

90

28

57

114

56

132 150

55

2x4-M10 GPĂ˜16

72 114

4-M6

120

25 25 25 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70

B C Moving Plate Spacer Block 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 35 40 50 60 25 30 35 40 50 60 40 50 60 70

60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 70 80 60 60 60 60 70 80 60 70 80 80

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

2

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MOULD BASES

JIS Standard Mould Bases 1520

A Type

B Type

C Type 20 A 20 B

20 A

20 A

B

B

30

C

13

20

15

30

C

13

20

15

C

13

20

15

A Fixed Plate

200 150 28

90

28

82

164 106

182 200

80

2x4-M10 GPĂ˜16

72 114

4-M6

120

25 25 25 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70

B C Moving Plate Spacer Block 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 35 40 50 60 25 30 35 40 50 60 40 50 60 70

60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 70 80 60 60 60 60 70 80 60 70 80 80

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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3


MOULD BASES

JIS Standard Mould Bases 1525

A Type

B Type

C Type 20 A 20 B

20 A

20 A

B

B

30

C

13

20

15

30

C

13

20

15

C

13

20

15

A Fixed Plate

200 150 28

90

28

107

214 156

232 250

105

2x4-M10 GPĂ˜16

72 114

4-M6

120

25 25 25 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 70 70 70 70

B C Moving Plate Spacer Block 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 35 35 40 50 60 30 35 40 50 60 40 50 60 70

60 60 60 60 70 80 60 60 60 60 70 80 50 60 60 60 70 80 60 60 60 60 70 80 60 60 60 70 80 60 60 60 70 80 60 70 80 80

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

4

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MOULD BASES

JIS Standard Mould Bases 1530

A Type

B Type

C Type 20 A 20 B

20 A

20 A

B

B

30

C

13

20

15

30

C

13

20

15

C

13

20

15

A Fixed Plate

200 150 28

90

28

127

264 180

280 300

125

2x6-M10 GPĂ˜16

72 114

M6

120

25 25 25 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70

B C Moving Plate Spacer Block 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 35 35 40 50 60 25 30 35 40 50 60 40 50 60 70

60 60 60 60 70 80 60 60 60 60 80 80 60 60 60 60 80 80 60 60 60 60 70 80 60 60 60 60 70 80 60 60 60 60 70 80 60 70 80 80

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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5


MOULD BASES

JIS Standard Mould Bases 2020

A Type

B Type

C Type

B

25 A 20 B

30

30

25 A

25 A B C

15

25

20

C

15

25

20

A Fixed Plate

C

15

25

20

250 200 38

120

38

77

154

80

180 200

75

2x4-M12 GPĂ˜20

100 154

4-M8

160

25 25 25 25 25 25 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 80 80 80 80 80

B C Moving Plate Spacer Block 25 30 35 40 50 60 25 30 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 35 35 40 50 50 60 25 30 35 40 50 60 40 50 60 70 80 40 50 60 70 80

70 70 70 70 70 70 70 70 70 80 80 70 70 70 70 80 80 70 70 70 70 80 80 70 70 70 70 70 80 80 70 70 70 70 80 80 70 80 80 80 100 70 80 80 80 100

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

6

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MOULD BASES

JIS Standard Mould Bases 2025

A Type

B Type

C Type 25 A 20 B

25 A

25 A

B

B

30

C

15

25

20

A Fixed Plate

30

C

15

25

20

C

15

25

20

250 200 38

120

38

102

204 130

230 250

100

2x4-M12 GPĂ˜20

100 154

4-M8

160

25 25 25 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80

B C Moving Plate Spacer Block 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 25 30 35 40 50 60 35 35 40 50 60 25 30 35 40 50 60 40 50 60 70 80 100 40 50 60 70 80

70 50 70 60 70 70 50 70 60 60 70 70 70 50 70 60 70 80 70 70 70 70 70 70 70 60 60 70 80 50 50 70 60 70 80 70 70 80 80 90 90 70 70 70 90 100

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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7


MOULD BASES

JIS Standard Mould Bases 2030

A Type

B Type

C Type 25 A 20 B

25 A

25 A

B

B

30

C

15

25

20

30

C

15

25

20

C

15

25

20

A Fixed Plate 250 200 38

120

38

127

254 180

280 300

125

2x6-M12 GPĂ˜20

100 154

4-M8

160

25 25 25 35 35 35 35 35 35 35 40 40 40 40 40 50 50 50 50 50 60 60 60 60 60 70 70 70 70 70 80 80 80 80 80

B C Moving Plate Spacer Block 35 40 50 25 35 40 50 60 70 80 40 50 60 70 80 35 40 50 60 80 35 50 60 70 80 40 50 60 70 80 40 50 60 70 80

70 70 80 70 70 70 80 80 80 100 70 80 80 80 100 70 70 80 80 100 70 80 80 80 100 70 80 80 80 100 70 80 80 80 100

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

8

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MOULD BASES

JIS Standard Mould Bases 2035

A Type

B Type

C Type 25 A 20 B

25 A

25 A

B

B

30

C

15

25

20

30

C

15

25

20

C

15

25

20

A Fixed Plate

250 200 38

120

38

152

304 230

330 350

150

2x6-M12 GPĂ˜20

100 154

4-M8

160

25 25 25 25 25 35 35 35 35 35 35 40 40 40 40 40 40 50 50 50 50 50 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80

B C Moving Plate Spacer Block 35 40 50 60 70 35 40 50 60 70 80 25 40 50 60 70 80 35 40 50 70 80 40 50 70 80 35 40 50 60 70 80 40 50 60 70 80

70 70 80 80 80 70 70 80 80 80 100 70 70 70 80 80 100 70 70 80 80 100 70 80 80 100 70 70 80 80 80 100 70 80 80 80 100

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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9


MOULD BASES

JIS Standard Mould Bases 2525

A Type

B Type

C Type 25 A 25 B

25 A

25 A

B

B

35

C

15

25

20

A Fixed Plate

35

C

15

25

20

C

15

25

20

300 250 48

150

48

97

194

108

230

95

2x4-M14 GPĂ˜25

130 194

4-M8

200

250

25 25 25 25 30 35 35 35 35 35 35 35 40 40 40 40 40 50 50 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80

B C Moving Plate Spacer Block 35 40 50 60 30 35 40 50 60 70 80 100 40 50 60 70 80 25 35 40 50 60 70 80 100 35 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 80

80 80 80 80 80 80 80 80 80 90 110 110 80 80 80 90 110 80 80 80 80 80 90 110 110 60 80 80 90 110 110 80 80 80 90 110 110 80 80 80 90 90 110

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

10

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MOULD BASES

JIS Standard Mould Bases 2530

A Type

B Type

C Type 25 A 25 B

25 A

25 A

B

B

35

C

15

25

20

35

C

15

25

20

C

15

25

20

300 250 48

150

48

122

244 154

280 300

120

2x4-M14 GPĂ˜25

130 194

4-M8

200

A Fixed Plate

B Moving Plate

C Spacer Block

30 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 80 80 80 80 80 100 100 100 100 100 100 100

50 35 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 80 35 50 60 70 80 80 60 70 80 100 40 60 60 80 100 35 40 50 60 70 80 100

80 80 80 80 90 110 110 80 80 80 80 90 110 110 80 80 80 80 90 110 110 80 80 80 90 110 90 80 90 110 110 80 80 80 110 110 80 80 80 80 90 110 110

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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11


MOULD BASES

JIS Standard Mould Bases 2535

A Type

B Type

C Type 25 A 25 B

25 A

25 A

B

B

35

C

15

25

20

A Fixed Plate

35

C

15

25

20

C

15

25

20

300 250 48

150

48

147

294 204

330 350

145

2x6-M14 GPĂ˜25

130 194

4-M8

200

35 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 80 100 100 100 100 100 100 100

B C Moving Plate Spacer Block 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 80 100 35 40 50 60 70 80 100 35 40 50 60 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100

80 80 80 80 90 90 110 80 80 80 80 90 90 110 80 80 80 80 110 110 80 80 80 80 90 80 110 80 80 80 80 80 110 80 80 80 80 90 110 110 80 80 80 80 90 80 110

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

12

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MOULD BASES

JIS Standard Mould Bases 2540

A Type

B Type

C Type 25 A 25 B

25 A

25 A

B

B

35

C

15

25

20

A Fixed Plate

35

C

15

25

20

C

15

25

20

300 250 48

150

48

172

344 254

380 400

170

2x6-M14 GPĂ˜25

130 194

4-M8

200

35 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 50 60 40 60 60 60 60 60 70 70 70 70 70 70 70 80 80 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 120 40 50 60 70 80 100

80 80 80 80 90 110 110 80 80 80 80 90 110 110 80 80 80 80 90 110 110 80 80 80 80 90 110 110 80 80 80 80 90 110 110 80 80 80 80 90 110 110 110 80 80 80 90 110 110

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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13


MOULD BASES

JIS Standard Mould Bases 3030

A Type

B Type

C Type 25 A 30 B

25 A

25 A

B

B C

20

25

25

45

A Fixed Plate

45

C

20

25

25

C

20

25

25

350 300 58

180

58

117

234 138

276 300

115

2x4-M14 GPĂ˜30

156 234

4-M10

240

35 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 50 60 60 60 60 60 60 60 70 70 70 70 70 70 70 80 80 80 80 80 80 80 100 100 100 100 100 100 100

B C Moving Plate Spacer Block 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100

90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

14

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MOULD BASES

JIS Standard Mould Bases 3035

A Type

B Type

C Type

B

25 A 30 B

45

45

25 A

25 A B C

20

25

25

C 25

20 25

A Fixed Plate

C

20

25

25

350 300 58

180

58

142

284 138 188 234

326 350

140

2x6-M14 GPĂ˜30

156 234

4-M10

240

35 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 50 60 60 60 60 60 60 60 70 70 70 70 70 70 70 80 80 80 80 80 80 80 100 100 100 100 100 100 100

B C Moving Plate Spacer Block 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100

90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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15


MOULD BASES

JIS Standard Mould Bases 3040

A Type

B Type

C Type

B

30 A 30 B

45

45

30 A

30 A B C

20

30

25

C

20

30

25

A Fixed Plate

C

20

30

25

350 300 58

180

58

167

334 238

376 400

165

2x6-M14 GPĂ˜30

156 234

4-M10

240

35 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 50 60 60 60 60 60 60 60 70 70 70 70 70 70 70 80 80 80 80 80 80 80 100 100 100 100 100 100 100

B C Moving Plate Spacer Block 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100

90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

16

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MOULD BASES

JIS Standard Mould Bases 3045

A Type

B Type

C Type

B

30 A 30 B

45

45

30 A

30 A B C

20

30

25

C

20

30

25

A Fixed Plate

C

20

30

25

350 300 58

180

58

192

384

288

426 450

190

2x6-M16 GPĂ˜30

156 234

4-M10

240

35 35 35 35 35 35 35 40 40 40 40 40 40 40 50 50 50 50 50 50 50 60 60 60 60 60 60 60 70 70 70 70 70 70 70 80 80 80 80 80 80 80 100 100 100 100 100 100 100

B C Moving Plate Spacer Block 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100 35 40 50 60 70 80 100

90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120 90 90 90 90 90 100 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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17


MOULD BASES

JIS Standard Mould Bases 3535

A Type

B Type

C Type 30 A 35 B

30 A

30 A

B

B

45

C

20

30

25

45

C

20

30

25

C

20

30

25

A Fixed Plate 400 350 63

220

63

142

284 178

326 350

140

2x4-M16 GPĂ˜30

196 284

4-M10

285

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

18

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MOULD BASES

JIS Standard Mould Bases 3540

A Type

B Type

C Type 30 A 35 B

30 A

30 A

B

B

45

C

20

30

25

45

C

20

30

25

C

20

30

25

A Fixed Plate 400 350 63

220

63

167

334 224

376 400

165

2x6-M16 GPĂ˜30

196 284

4-M10

285

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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19


MOULD BASES

JIS Standard Mould Bases 3545

A Type

B Type

C Type 30 A 35 B

30 A

30 A

B

B

45

C

20

30

25

45

C

20

30

25

C

20

30

25

A Fixed Plate 400 350 63

220

63

192

384 274

426 450

190

2x6-M16 GPĂ˜30

196 284

4-M10

285

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130 100 100 100 100 100 130

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

20

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MOULD BASES

JIS Standard Mould Bases 3550

A Type

B Type

C Type 30 A 35 B

30 A

30 A

B

B

45

C

20

30

25

45

C

20

30

25

C

20

30

25

A Fixed Plate 400 350 63

220

63

212

424 308

476 500

210

2x6-M16 GPĂ˜35

196 274

4-M10

285

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

100 100 100 100 120 120 100 100 100 100 120 120 100 100 100 100 120 120 100 100 100 100 120 120 100 100 100 100 120 120 100 100 100 100 120 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

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21


MOULD BASES

JIS Standard Mould Bases 4040

A Type

B Type

C Type 35 A 35 B

35 A

35 A

B

B C

25

35

30

50

50

C

25

35

30

C

25

35

30

A Fixed Plate

450 400 68

260

68

162

324 208

374 400

160

2x6-M16 GPĂ˜35

234 324

4-M12

330

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 90 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 90 40 50 60 70 80 100

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

22

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MOULD BASES

JIS Standard Mould Bases 4050

A Type

B Type

C Type 35 A 35 B

35 A

35 A

B

B C

25

35

30

50

50

C

25

35

30

C

25

35

30

A Fixed Plate

450 400 68

260

68

212

424 304

474 500

210

2x6-M16 GPĂ˜35

234 324

4-M12

330

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 90 40 50 60 70 80 100 120

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 140

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

www.hales.com.au

23


MOULD BASES

JIS Standard Mould Bases 4055

A Type

B Type

C Type 35 A 35 B

35 A

35 A

B

B

50

C

25

35

30

50

C

25

35

30

C

25

35

30

A Fixed Plate 450 400 68

260

68

237

474

354

524 550

235

2x6-M16 GPĂ˜35

234 324

4-M12

330

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

24

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MOULD BASES

JIS Standard Mould Bases 4070

A Type

B Type

C Type 35 A 35 B

35 A

35 A

B

B

50

C

25

35

30

50

C

25

35

30

C

25

35

30

A Fixed Plate 450 400 68

260

68

312

624 504

674 700

310

2x6-M16 GPĂ˜35

234 324

4-M12

330

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

www.hales.com.au

25


MOULD BASES

JIS Standard Mould Bases 4545

A Type

B Type

C Type 35 A 40 B

35 A

35 A

B

B

60

C

25

35

30

60

C

25

35

30

C

25

35

30

A Fixed Plate

550 450 78

290

78

182

364

424

236

180

2x6-M16 GPĂ˜40 4-M12

264 364 370

450

40 40 40 40 40 40 50 50 50 50 50 50 60 60 60 60 60 60 70 70 70 70 70 70 80 80 80 80 80 80 100 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100 40 50 60 70 80 100

120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

26

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MOULD BASES

JIS Standard Mould Bases 4550

A Type

B Type

C Type 35 A 40 B

35 A

35 A

B

B

60

C

25

35

30

60

C

25

35

30

C

25

35

30

550 450 78

290

78

207

A Fixed Plate 414

474

286

205

2x6-M16 264 GPĂ˜40 4-M12

364 370

500

50 50 50 50 50 60 60 60 60 60 70 70 70 70 70 80 80 80 80 80 100 100 100 100 100

B C Moving Plate Spacer Block 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100

120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

www.hales.com.au

27


MOULD BASES

JIS Standard Mould Bases 4555

A Type

B Type

C Type 35 A 40 B

35 A

35 A

B

B

60

C

25

35

30

60

C

25

35

30

C

25

35

30

550 450 78

290

78

232

A Fixed Plate 464

524

336

230

12-M16 264 GPĂ˜40 4-M12

364 370

550

50 50 50 50 50 60 60 60 60 60 70 70 70 70 70 80 80 80 80 80 100 100 100 100 100

B C Moving Plate Spacer Block 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100

120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

28

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MOULD BASES

JIS Standard Mould Bases 5050

A Type

B Type

C Type 35 A 40 B

35 A

35 A

B

B

60

C

25

35

30

60

C

25

35

30

C

25

35

30

600 500 88

320

88

A Fixed Plate

207

414

474

286

205

2x6-M16 294 GPĂ˜40 4-M12

410 414

500

50 50 50 50 50 50 60 60 60 60 60 70 70 70 70 70 80 80 80 80 80 100 100 100 100 100

B C Moving Plate Spacer Block 40 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100

120 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

www.hales.com.au

29


MOULD BASES

JIS Standard Mould Bases 5060

A Type

B Type

C Type 35 A 40 B

35 A

35 A

B

B

60

C

25

35

30

60

C

25

35

30

C

25

35

30

600 500 88

320

88

257

A Fixed Plate 514

574

386

255

2x6-M16 GPĂ˜40 4-M12

294 410 414

600

50 50 50 50 50 60 60 60 60 60 70 70 70 70 70 80 80 80 80 80 100 100 100 100 100

B C Moving Plate Spacer Block 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100 50 60 70 80 100

120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140 120 120 120 120 140

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

30

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MOULD BASES

Custom Moulds

1 14

A Type

B Type

2

11

C Type

12 3

4 10 5

15 13

14

8

6

9

7

a Item No.

Description

1

Top Clamping Plate

2

Cavity Plate (A)

3

Stripper Plate

4

Core Plate (B)

5

Support Plate (SO)

6

Rails

7

Bottom Clamping Plate

8

Ejector Retainer Plate (A)

9

Ejector Plate (B)

10

Guide Pin

11

Guide Bush (A)

12

Guide Bush (B)

13

Return Pin

14

Socket Head Cap Screw

15

Lifting Hole

Material JIS

Size Width x Length x Heigh or Diameter

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

www.hales.com.au

31


MOULD BASES

A Type

Special Requests

B Type

C Type

Pockets, waterways and Special Machining available.

Due to safety reasons, some assembled mould bases now come with lifting holes. Please enquire with your sales person before confirming order.

32

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ejector pins

JIS Stepped Nitrided Ejector Pins - Metric

6

3

+ 0.0 – 0.2

+ 0.0 – 0.02

D

– 0.01 – 0.02

+0.0 –0.05

4

S L

+2 – 0

Material: H13 Hardness: Core = 40-44RC Surface = 70-72RC

Product Code

D

S

1.0

10

1.0

12

NEJ01100-12

NEJ01150-12

1.0

25

NEJ01100-25

NEJ01150-25

1.0

50

NEJ01100-50

NEJ01150-50

1.2

10

1.2

12

1.2

25

1.2

50

1.5

10

1.5

12

NEJ015100-12

NEJ015150-12

1.5

25

NEJ015100-25

NEJ015150-25

1.5

50

2.0

10

2.0

12

NEJ02100-12

NEJ02150-12

2.0

25

NEJ02100-25

NEJ02150-25

2.0

50

2.5

10

2.5

12

NEJ025100-12

2.5

25

NEJ025100-25

2.5

50

www.hales.com.au

L 100

L 125

L 150

L 250

NEJ01125-10

NEJ01250-50

NEJ012125-10 NEJ012100-25

NEJ012150-25 NEJ012150-50

NEJ012250-50

NEJ015125-10

NEJ015150-50

NEJ015250-50

NEJ02125-10

NEJ02150-50

NEJ02250-50

NEJ025125-10 NEJ025150-25 NEJ025150-50

NEJ025250-50

33


Ejector pins

JIS Straight Nitrided Ejector Pins - Metric

T +0.0 – 0.2

0.5 Rad

+0.0 H – 0.2

P

2.0 L+ – 0.0

Material: H13 Hardness: Core = 40-45RC Surface = 70-72RC Specials to order.

H

T

1.0

6

4

1.2

6

1.5

6

4

NEJ015100 NEJ015150

NEJ015250

2.0

6

4

NEJ02100

NEJ02250

2.5

6

4

NEJ025100 NEJ025150 NEJ025200 NEJ025250

3.0

6

4

NEJ03100

3.5

7

4

NEJ035100 NEJ035150 NEJ035200 NEJ03250

4.0

8

6

NEJ04100

4.5

8

6

NEJ045100 NEJ045150

5.0

9

6

NEJ05100

5.5

10

6

6.0

10

6

NEJ06100

6.5

10

6

NEJ065100 NEJ065150

7.0

11

6

NEJ07100

7.5

13

8

8.0

13

8

8.5

14

8

10.0

15

8

12.0

1-12

-0.01 / -0.02

14-25

-0.01 / -0.03

Product Code

P

L 100 NEJ01100

L 150

L 200

L 250

L 300

L 350

L 400

L 450

L 650

L 800

L 1000

NEJ01150 NEJ012150

NEJ02150

NEJ03150

NEJ04150

NEJ05150

NEJ03200

NEJ04200

NEJ07150

NEJ04250

NEJ03300 NEJ03350 NEJ03400

NEJ04300 NEJ04350 NEJ04400 NEJ04450

NEJ045250 NEJ05200

NEJ055150 NEJ06150

NEJ03250

NEJ05250

NEJ05300 NEJ05350 NEJ05400 NEJ05450

NEJ055250 NEJ06200

NEJ06250

NEJ06300 NEJ06350 NEJ06400 NEJ06450

NEJ065250 NEJ065300 NEJ07200

NEJ06650

NEJ065400

NEJ07250

NEJ07300 NEJ07350 NEJ07400 NEJ07450

NEJ07650

NEJ08250

NEJ08300 NEJ08350 NEJ08400 NEJ08450

NEJ08650

NEJ075200 NEJ08100

NEJ08150

NEJ08200

NEJ085150 NEJ10100

NEJ08300

NEJ10150

NEJ10200 NEJ12200

NEJ10250

NEJ10300 NEJ10350 NEJ10400 NEJ10450

NEJ10650

NEJ10800 NEJ101000 NEJ12800 NEJ121000

17

8

NEJ12100

NEJ12150

19

8

NEJ14100

NEJ14150

15.0

20

8

NEJ15100

NEJ15150

16.0

21

8

NEJ16100

NEJ16150

18.0

23

8

NEJ18100

NEJ18150

NEJ18250

NEJ18350

NEJ18450

NEJ18650

20.0

25

8

NEJ20100

NEJ20150

NEJ20250

NEJ20350

NEJ20450

NEJ20650

NEJ20800 NEJ201000

25.0

30

8

NEJO25150

NEJ25250

NEJ25350

NEJ25450

NEJ25650

NEJ25800

14.0

34

P Tolerance

NEJ16200

NEJ12250

NEJ12300 NEJ12350 NEJ12400 NEJ12450

NEJ12650

NEJ14250

NEJ14300 NEJ14350 NEJ14400 NEJ14450

NEJ14650

NEJ15250

NEJ15450

NEJ16250

NEJ16300 NEJ16350 NEJ16400 NEJ16450

NEJ16650

NEJ16800 NEJ161000

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ejector pins

JIS Oversize Nitrided Ejector Pins - Metric

T +0.0 – 0.2

0.5 Rad

+0.0 H – 0.2

P

2.0 L+ – 0.0

Material: H13 Hardness: Core = 40-45RC Surface = 70-72RC

Product Code

P

H

T

PD

HD

HT

L 150

2.1

6

4

NEJ021150

3.1

7

4

4.1

7

6

5.1

8

6

NEJ051250

6.1

10

6

NEJ061250

L 250 NEJ031250

NEJ041150

NEJ041250

8.1

13

8

NEJ081250

10.1

15

8

NEJ0101250

12.1

17

8

www.hales.com.au

NEJ121150

NEJ121250

35


Ejector pins

JIS Soft Core Ejector Pins - Metric

0.020 rad

+ 0.000

– 0.005

H – 0.010

P – 0.008

+ 0.000

T – 0.002 L +0.120 – 0.000

Material: H13 Hardness: Core = 40-45RC

P

36

H

Product Code

T 150

250

3

6

4

SEJ03150

SEJ03250

4

7

6

SEJ04150

SEJ04250

5

9

6

SEJ05150

SEJ05250

6

10

6

SEJ06150

SEJ06250

7

11

6

SEJ07150

SEJ07250

8

13

8

SEJ08150

SEJ08250

10

15

8

SEJ10150

SEJ10250

12

17

8

SEJ12150

SEJ12250

14

19

8

15

20

8

16

21

8

SEJ16250

18

23

8

SEJ18250

20

25

8

SEJ20250

SEJ14250 SEJ15150

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ejector pins

JIS Ejector Sleeves - Metric

+ 0.0

D

B

H – 0.2

+ 0.0

N Land

T – 0.05 L +– 20

Material: H13 Hardness: ID = 40RC Surface = 70RC Specials to order.

Tolerances -0 +.010

ID 1.5-3mm ID 3.5-5mm ID 5.5-10mm

B

D

ID

OD

2.0

4

2.0 2.0 2.5 2.5 3.0 3.0

OD 4-5mm

+0 +.012 +0 +.015

OD 6-8mm OD 10-15mm

-.010 -.020 -.015 -.025 -.020 -.030

Product Code H

T

L 100

L 125 N=40

L 150

L 175 N=50

L 200

L 225 N=60

L 250

L 275

L 300

N=70

8

6

MS204100

MS204125

MS204150

5

9

6

MS205100

MS205125

MS205150

MS205175

MS205200

6

10

6

MS206100

MS206125

MS206150

MS206175

MS206200

5

9

6

MS2505100 MS2505125 MS2505150 MS2505175 MS2505200 MS2505225

6

10

6

MS2506100 MS2506125 MS2506150 MS2506175 MS2506200 MS2506225 MS2506250

5

9

6

MS305100

MS305125

MS305150

MS305175

MS305200

6

10

6

MS306100

MS306125

MS306150

MS306175

MS306200

3.0

7

11

6

MS307100

MS307125

MS307150

MS307175

MS307200

3.5

6

10

6

MS3506100 MS3506125 MS3506150 MS3506175 MS3506200 MS3506225 MS3506250

3.5

7

11

6

MS3507100 MS3507125 MS3507150 MS3507175 MS3507200 MS3507225 MS3507250

4.0

6

10

6

MS406100

MS406125

MS406150

MS406175

MS406200

4.0

7

11

6

MS407100

MS407125

MS407150

MS407175

MS407200

MS407225

MS407250

MS407275

MS407300

4.0

8

13

8

MS408100

MS408125

MS408150

MS408175

MS408200

MS408225

MS408250

MS408275

MS408300

4.5

7

11

6

MS4507100 MS4507125 MS4507150 MS4507175 MS4507200 MS4507225 MS4507250

4.5

8

13

8

MS4508100 MS4508125 MS4508150 MS4508175 MS4508200 MS4508225 MS4508250

5.0

8

13

8

MS508100

MS508125

MS508150

MS508175

MS508200

5.0

10

15

8

MS510100

MS510125

MS510150

MS510175

MS510200

5.5

8

13

8

MS5508100 MS5508125 MS610150

MS610175

MS610200

MS307250

MS508225

MS508250

MS508275

MS508300

MS610225

MS610250

MS610275

MS610300

6.0

10

15

8

MS610100

6.5

10

15

8

MS6510100 MS6510125 MS6510150 MS6510175 MS6510200 MS6510225 MS6510250

6.5

12

17

8

MS6512100

8.0

12

17

8

MS812100

10

15

20

8

MS1015100 MS1015125 MS1015150

www.hales.com.au

MS610125

MS307225

MS6512150 MS812125

MS812150

MS6512200 MS812175

MS812200 MS1015200

MS6512250 MS812225

MS812250

MS812300

MS1015250

37


Ejector pins

JIS Ejector Blades - Metric

+ 0.0

D

H – 0.2

T

+ 0.0

G – 0.05 B

S

W

+2 L –0

Material: SK HSI Nitrided

38

Product Code

T

W

D

L

S

B

G

H

MEB14100

1

4

5

100

40

60

6

9

MEB14125

1

4

5

125

50

75

6

9

MEB14150

1

4

5

150

60

90

6

9

MEB14175

1

4

5

175

70

105

6

9

MEB14200

1

4

5

200

80

120

6

9

MEB125125

1.2

5

6

125

50

75

6

10

MEB125150

1.2

5

6

150

60

90

6

MEB125175

1.2

5

6

175

70

105

6

MEB125200

1.2

5

6

200

80

120

MEB126125

1.2

6

7

125

50

75

MEB126150

1.2

6

7

150

60

90

MEB126175

1.2

6

7

175

70

105

MEB126200

1.2

6

7

200

80

120

Product Code

T

W

D

L

S

B

G

H

10

MEB156200

1.5

6

7

200

80

120

6

11

10

MEB158125

1.5

8

10

125

50

75

8

15

6

10

MEB158150

1.5

8

10

150

60

90

8

15

6

11

MEB158175

1.5

8

10

175

70

105

8

15

6

11

MEB158200

1.5

8

10

200

80

120

8

15

6

11

MEB26100

2

6

7

100

40

60

6

11

6

11

MEB26125

2

6

7

125

50

75

6

11

2

6

7

150

60

90

6

11

MEB128125

1.2

8

10

125

50

75

8

15

MEB26150

MEB128150

1.2

8

10

150

60

90

8

15

MEB26200

2

6

7

200

80

120

6

11

MEB128175

1.2

8

10

175

70

105

8

15

MEB28100

2

8

10

100

40

60

8

15

MEB128200

1.2

8

10

200

80

120

8

15

MEB28125

2

8

10

125

50

75

8

15

MEB155125

1.5

5

6

125

50

75

6

10

MEB28150

2

8

10

150

60

90

8

15

MEB155150

1.5

5

6

150

60

90

6

10

MEB28175

2

8

10

175

70

105

8

15

MEB155175

1.5

5

6

175

70

105

6

10

MEB28200

2

8

10

200

80

120

8

15

MEB155200

1.5

5

6

200

80

170

6

10

MEB210125

2

10

12

125

50

75

8

17

MEB156125

1.5

6

7

125

50

75

6

11

MEB210150

2

10

12

150

60

90

8

17

MEB156150

1.5

6

7

150

60

90

6

11

MEB210175

2

10

12

175

70

105

8

17

MEB156175

1.5

6

7

175

70

105

6

11

MEB210200

2

10

12

200

80

120

8

17

www.hales.com.au


ejector pins

JIS Through Hardened Ejector Pins

T +0 / – 0.5

Rz 2,5 H +0 / – 0.2

– 0.01 P – 0.02

L

Hardness: Head = HRC45+/– 5 Shaft = HRC60+/–2 Through Hardened

Product Code

P

H

T

1.0

6

4

HEJ010100 HEJ010150 HEJ010200 HEJ010250 HEJ010300

1.5

6

4

HEJ015100 HEJ015150 HEJ015200 HEJ015250 HEJ015300

2.0

6

4

HEJ020100 HEJ020150 HEJ020200 HEJ020250 HEJ020300 HEJ020350

2.5

6

4

HEJ025100 HEJ025150 HEJ025200 HEJ025250 HEJ025300 HEJ025350

3.0

6

4

HEJ030100 HEJ030150 HEJ030200 HEJ030250 HEJ030300 HEJ030350

3.5

7

4

HEJ035100 HEJ035150 HEJ035200 HEJ035250 HEJ035300 HEJ035350

4.0

8

6

HEJ040100 HEJ040150 HEJ040200 HEJ040250 HEJ040300 HEJ040350

4.5

9

6

HEJ045100 HEJ045150 HEJ045200 HEJ045250 HEJ045300 HEJ045350

5.0

9

6

HEJ50100

HEJ50150

HEJ50200

HEJ50250

HEJ50300

HEJ50350 HEJ50400

5.5

10

6

HEJ55100

HEJ55150

HEJ55200

HEJ55250

HEJ55300

HEJ55350 HEJ55400

6.0

10

6

HEJ60100

HEJ60150

HEJ60200

HEJ60250

HEJ60300

HEJ60350 HEJ60400 HEJ60500

6.5

11

6

HEJ65100

HEJ65150

HEJ65200

HEJ65250

HEJ65300

HEJ65350 HEJ65400 HEJ65500

7.0

11

6

HEJ70100

HEJ70150

HEJ70200

HEJ70250

HEJ70300

HEJ70350 HEJ70400 HEJ70500

7.5

13

8

HEJ75100

HEJ75150

HEJ75200

HEJ75250

HEJ75300

HEJ75350 HEJ75400 HEJ75500

8.0

13

8

HEJ80100

HEJ80150

HEJ80200

HEJ80250

HEJ80300

HEJ80350 HEJ80400 HEJ80500

HEJ80600

8.5

14

8

HEJ85100

HEJ85150

HEJ85200

HEJ85250

HEJ85300

HEJ85350 HEJ85400 HEJ85500

HEJ85600

9.0

14

8

HEJ90100

HEJ90150

HEJ90200

HEJ90250

HEJ90300

HEJ90350 HEJ90400 HEJ90500

HEJ90600

10.0

15

8

HEJ100100 HEJ100150 HEJ100200 HEJ100250 HEJ100300 HEJ100350 HEJ100400 HEJ100500 HEJ100600 HEJ100700 HEJ100800

12.0

17

8

HEJ120100 HEJ120150 HEJ120200 HEJ120250 HEJ120300 HEJ120350 HEJ120400 HEJ120500 HEJ120600 HEJ120700 HEJ120800

14.0

19

8

HEJ140100 HEJ140150 HEJ140200 HEJ140250 HEJ140300 HEJ140350 HEJ140400 HEJ140500 HEJ140600 HEJ140700 HEJ140800

16.0

21

8

HEJ160100 HEJ160150 HEJ160200 HEJ160250 HEJ160300 HEJ160350 HEJ160400 HEJ160500 HEJ160600 HEJ160700 HEJ160800

20.0

25

8

HEJ200100 HEJ200150 HEJ200200 HEJ200250 HEJ200300 HEJ200350 HEJ200400 HEJ200500 HEJ200600 HEJ200700 HEJ200800

25.0

30

8

HEJ250100 HEJ250150 HEJ250200 HEJ250250 HEJ250300 HEJ250350 HEJ250400 HEJ250500 HEJ250600 HEJ250700 HEJ250800

L 100

L 150

www.hales.com.au

L 200

L 250

L 300

L 350

L 400

L 500

L 600

L 700

L800

39


Ejector pins

DIN Through Hardened Ejector Pins

T +0 / -0.05

Rz 2,5 H

P

+0 / -0.02

g6

L +2

Standard: DIN1530-AH / ISO6751 Material: 1.2067 Hardened Steel

40

P

H

T

1.5

3

2.0

4

2.2

Hardness: Head = HRC45+/–5 Core = HRC60+/–2 Through Hardened Product Code

L 100

L 125

L 160

L 200

L 250

L 315

L 400

L 500

L 630

1.5

HED15100

HED15125

HED15160

HED15200

HED15250

2

HED2100

HED2125

HED2160

HED2200

HED2250

HED2315

4

2

HED22100

HED22125

HED22160

HED22200

HED22250

HED22315

2.5

5

2

HED25100

HED25125

HED25160

HED25200

HED25250

HED25315

2.7

5

2

HED27100

HED27125

HED27160

HED27200

HED27250

HED27315

3.0

6

3

HED3100

HED3125

HED3160

HED3200

HED3250

HED3315

HED3400

3.2

6

3

HED32100

HED32125

HED32160

HED32200

HED32250

HED32315

HED32400

3.5

7

3

HED35100

HED35125

HED35160

HED35200

HED35250

HED35315

HED35400

3.7

7

3

HED37100

HED37125

HED37160

HED37200

HED37250

HED37315

HED37400

4.0

8

3

HED4100

HED4125

HED4160

HED4200

HED4250

HED4315

HED4400

HED4500

4.2

8

3

HED42100

HED42125

HED42160

HED42200

HED42250

HED42 315

HED42400

HED42500

4.5

8

3

HED45100

HED45125

HED45160

HED45200

HED45250

HED45315

HED45400

HED45500

5.0

10

3

HED5100

HED5125

HED5160

HED5200

HED5250

HED5315

HED5400

HED5500

5.2

10

3

HED52100

HED52125

HED52160

HED52200

HED52250

HED52315

HED52400

HED52500

5.5

10

3

HED55100

HED55125

HED55160

HED55200

HED55250

HED55315

HED55400

HED55500

6.0

12

5

HED6100

HED6125

HED6160

HED6200

HED6250

HED6315

HED6400

HED6500

HED6630

6.2

12

5

HED62100

HED62125

HED62160

HED62200

HED62250

HED62315

HED62400

HED62500

HED62630

6.5

12

5

HED65100

HED65125

HED65160

HED65200

HED65250

HED65315

HED65400

HED65500

HED65630

7.0

12

5

HED7100

HED7125

HED7160

HED7200

HED7250

HED7315

HED7400

HED7500

HED7630

7.5

12

5

HED75100

HED75125

HED75160

HED75200

HED75250

HED75315

HED75400

HED75500

HED75630

8.0

14

5

HED8100

HED8125

HED8160

HED8200

HED8250

HED8315

HED8400

HED8500

HED8630

8.2

14

5

HED82100

HED82125

HED82160

HED82200

HED82250

HED82315

HED82400

HED82500

HED82630

8.5

14

5

HED85100

HED85125

HED85160

HED85200

HED85250

HED85315

HED85400

HED85500

HED85630

9.0

14

5

HED9100

HED9125

HED9160

HED9200

HED9250

HED9315

HED9400

HED9500

HED9630

10.0

16

5

HED10100

HED10125

HED10160

HED10200

HED10250

HED10315

HED10400

HED10500

HED10630

10.2

16

5

HED102100

HED102125

HED102160

HED102200

HED102250

HED102315

HED102400

HED102500

HED102630

10.5

16

5

HED105100

HED105125

HED105160

HED105200

HED105250

HED105315

HED105400

HED105500

HED105630

11.0

16

5

HED11100

HED11125

HED11160

HED11200

HED11250

HED11315

HED11400

HED11500

HED11630

12.0

20

7

HED12100

HED12125

HED12160

HED12200

HED12250

HED12315

HED12400

HED12500

HED12630

12.2

20

7

HED122100

HED122125

HED122160

HED122200

HED122250

HED122315

HED122400

HED122500

HED122630

12.5

20

7

HED125100

HED125125

HED125160

HED125200

HED125250

HED125315

HED125400

HED125500

HED125630

14.0

22

7

HED14100

HED14125

HED14160

HED14200

HED14250

HED14315

HED14400

HED14500

HED14630

16.0

22

7

HED16100

HED16125

HED16160

HED16200

HED16250

HED16315

HED16400

HED16500

HED16630

18.0

24

7

HED18100

HED18125

HED18160

HED18200

HED18250

HED18315

HED18400

HED18500

HED18630

20.0

26

8

HED20100

HED20125

HED20160

HED20200

HED20250

HED20315

HED20400

HED20500

HED20630

25.0

32

10

HED25160

HED25200

HED25250

HED25315

HED25400

HED25500

HED25630

32.0

40

10

HED32160

HED32200

HED32250

HED32315

HED32400

HED32500

HED32630

www.hales.com.au


ejector pins

Stepped Ejector Pins - Imperial

N + 0.000

1/8

1/4 – 0.010 1/8

P + 0.005

+ 0.000 – 0.002

L

+ 0.120 – 0.000

Material: H13 Hardness: Core = 40-45RC Surface = 70-72RC

P

N

3/64

Product Code L 6”

L 10”

1/2

E0306 - 1/2

E0310 - 1/2

1/16

1/2

E0406 - 1/2

E0310 - 1/2

5/64

1/2

E0506 - 1/2

E0310 - 1/2

3/32

1/2

E0606 - 1/2

E0310 - 1/2

7/64

1/2

E0706 - 1/2

E0310 - 1/2

3/64

1

E0306 - 1

1/16

1

E0406 - 1

5/64

1

E0506 - 1

3/32

1

E0606 - 1

7/64

1

E0706 - 1

3/64

2

E0306 - 2

E0310 - 2

1/16

2

E0406 - 2

E0410 - 2

5/64

2

E0506 - 2

E0510 - 2

3/32

2

E0606 - 2

E0610 - 2

7/64

2

E0706 - 2

E0710 - 2

www.hales.com.au

41


Ejector pins

Straight Ejector Pins - Imperial

0.020 rad

+ 0.000

P

H – 0.010

+ 0.000

T – 0.002 L +– 0.120 0.000

Material: H13 Hardness: Core = 40-45RC Surface = 70-72RC

P Tolerance 3/64-23/64

42

P

H

T

3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16

1/4 1/4 1/4 1/4 14 1/4 1/4 9/32 11/32 3/8

1/8 1/8 1/8 1/8 1/8 1/8 1/8 5/32 3/16 3/16

13/64 7/32 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 13/32 7/16 15/32 1/2 9/16 5/8 11/16 3/4 7/8 1”

3/8 13/32 7/16 7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8 11/16 11/16 3/4 3/4 13/16 7/8 15/16 1” 1 1/18” 1 1/14”

3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

-.0003 -.0008

3/8-1”

+.000 - .001

Product Code L 6” EO306 EO406 EO506 EO606 EO706 EO806 E1006 E1206

E1606 E1806 E2006 E2206 E2406 E2606 E2706 E3206 E3606 E4006 E4806 E5606 E6406

L 10”

L 14”

L 18”

EO610 EO710 EO810 EO910 E1010 E1110 E1210

EO814 EO914 E1014 E1114 E1214

E1018

E1310 E1410 E1610 E1710 E1810 E1910 E2010 E2110 E2210 E2310 E2410 E2610 E2710 E3010 E3210 E3610 E4010 E4210 E4810 E5610 E6410

E1414 E1614 E1714 E1814 E1914 E2014 E2114 E2214 E2314 E2414 E2614 E2714 E3014 E3214 E3614 E4014 E4814 E5614 E6414

L 25”

E1218

E1225

E1618 E1818

E1625 E1725 E1825

E2018

E2025 E2225

E2418 E2618 E2718 E3018 E3218 E3618 E4018

E2425 E2625 E2725

E4818 E5618 E6418

E4825

E3225 E4025

E6425

www.hales.com.au


EJECTOR PINS

Oversize Stepped Ejector Pins - Imperial

N + 0.000

1/8

1/4 – 0.010 1/8

P + 0.005

+ 0.000 – 0.002

L

Material: H13 Hardness: Core = 40-45RC Surface = 70-72RC

+ 0.120 – 0.000

Product Code

P

N

L=10

EO310 - 1/2OS

3/64

1/2

u

EO310 - 2OS

3/64

2

u

EO510 - 1/2OS

5/64

1/2

u

EO510 - 2OS

5/64

2

u

EO610 - 1/2OS

3/32

1/2

u

EO610 - 2OS

3/32

2

u

EO710 - 2OS

7/64

2

u

EJECTOR PINS

Oversize Straight Ejector Pins - Imperial

H + 0.000

P+0.005

– 0.010

T

+ 0.000 – 0.002 + 0.120

L – 0.000

www.hales.com.au

Product Code

P

H

T

L=10

EO810 - OS

1/8

1/4

1/8

u

E1010 - OS

5/32

9/32

5/32

u

E1210 - OS

3/16

3/8

3/16

u

E1610 - OS

1/4

7/16

3/16

u

E2010 - OS

5/16

1/2

1/4

u

E0810 - OS

1/8

5/8

1/4

u

E2810 - OS

7/16

11/16

1/4

u

E3210 - OS

1/2

3/4

1/4

u

43


Ejector pins

Core Pins - Imperial

0.020 rad

+ 0.000

– 0.005

H – 0.010

P – 0.008

+ 0.000

T – 0.002 L +0.120 – 0.000

Material: H13 Hardness: 40-45RC

44

P

H

T

1/8

1/4

5/32 3/16

Product Code 6”

10”

1/8

ES0406

ES0410

9/32

5/32

ES0506

ES0510

3/8

3/16

ES1210

7/32

13/32

3/16

ES1410

1/4

7/16

3/16

ES1610

9/32

7/16

1/4

ES1810

5/16

1/2

1/4

ES2010

14”

3/8

5/8

1/4

ES2406

ES2410

ES2414

7/16

11/16

1/4

ES2806

ES2810

ES2814

1/2

3/4

1/4

ES3206

ES3210

ES3214

5/8

7/8

1/4

ES4006

ES4010

3/4

1

1/4

ES4806

ES4810

www.hales.com.au


ejector pins

Ejector Sleeves - Imperial

B + 1/64'

H

B

1/32 R. Max

K

G

2 1/4' Land L

Material: H13 Hardness: Core = 40-45RC Surface = 70-72RC IS06 and IS08 have a 1 3/4 land.

Tolerances Head Diameter (H)

-.000 +.010

Head Thickness (K)

-.000 +.002

Sleeve Diameter (G)

-.000 +.001 +.0005 -.0000

Sleeve ID (B)

+.12 -.00

Length (L)

Product Code

B ID

G OD

H O

K Head Thickness

L 3”

L 4”

5”

6”

7”

3/32

3/16

3/8

3/16

IS0603

IS0604

IS0605

IS0606

IS0607

1/8

7/32

13/32

3/16

IS0803

IS0804

IS0805

IS0806

IS0807

5/32

1/4

7/16

3/16

IS1004

IS1005

IS1006

8”

9”

10”

IS1007

IS1008

IS1009

IS1010

3/16

5/16

1/2

1/4

IS1204

IS1205

IS1206

IS1207

IS1208

IS1209

IS1210

7/32

11/32

9/16

1/4

IS1404

IS1405

IS1406

IS1407

IS1408

IS1409

IS1410

IS1603

11”

12”

IS1211

IS1212

1/4

3/8

5/8

1/4

IS1604

IS1605

IS1606

IS1607

IS1608

IS1609

IS1610

IS1611

IS1612

5/16

7/16

11/16

1/4

IS2004

IS2005

IS2006

IS2007

IS2008

IS2009

IS2010

IS2011

IS2012

3/8

1/2

3/4

1/4

IS2404

IS2405

IS2406

IS2407

IS2408

IS2409

IS2410

IS2411

IS2412

7/16

5/8

7/8

1/4

IS2804

IS2805

IS2806

IS2807

IS2808

IS2809

IS2810

IS2811

IS2812

1/2

11/16

15/16

1/4

IS3204

IS3205

IS3206

IS3207

IS3208

IS3209

IS3210

IS3211

IS3212

9/16

3/4

1”

1/4

IS3604

IS3605

IS3606

IS3607

IS3608

IS3609

IS3610

IS3611

IS3612

5/8

7/8

1 1/8

1/4

IS4004

IS4005

IS4006

IS4007

IS4008

IS4009

IS4010

IS4011

IS4012

3/4

1”

1 1/4

1/4

IS4804

IS4805

IS4806

IS4807

IS4808

IS4809

IS4810

IS4811

IS4812

www.hales.com.au

45


alignment

Stepped Guide Pins - Metric

+0

A – 0.75 K

D

H

G

+0

L – 1.5

General Dimensions

46

Product Code

G

A

L

Product Code

G

A

L

Product Code

G

MP162460

16

24

60

MP204480

20

44

80

MP254480

25

MP162480

16

24

80

MP2044100

20

44

100

MP2544100

25

MP1624100

16

24

100

MP2044120

20

44

120

MP2544120

25

MP1624200

16

24

200

MP2044140

20

44

140

MP2544140

25

MP162960

16

29

60

MP2044160

20

44

160

MP2544160

MP162980

16

29

80

MP2044180

20

44

180

MP2544180

MP1629100

16

29

100

MP204980

20

49

80

MP254980

25

MP1629120

16

29

120

MP2049100

20

49

100

MP2549100

25

MP1629140

16

29

140

MP2049120

20

49

120

MP2549120

25

MP163460

16

34

60

MP2049140

20

49

140

MP2549140

MP163480

16

34

80

MP2049160

20

49

160

MP2549160

MP1634100

16

34

100

MP2049180

20

49

180

MP1634120

16

34

120

MP2059100

20

59

100

MP1634140

16

34

140

MP2059120

20

59

MP163960

16

39

60

MP2059140

20

59

A

G

H

D

K

16F7

25K6

30

6

20F7

30K6

35

8

25F7

35K6

40

8

30F7

42K7

47

10

L

Product Code

G

A

L

44

80

MP3044120

30

44

120

44

100

MP3044140

30

44

140

44

120

MP3044160

30

44

160

44

140

MP3044200

30

44

200

25

44

160

MP3049120

30

49

120

25

44

180

MP3049140

30

49

140

49

80

MP3049160

30

49

160

49

100

MP3049200

30

49

200

49

120

MP3059120

30

59

120

25

49

140

MP3059140

30

59

140

25

49

160

MP3059160

30

59

160

MP2549180

25

49

180

MP3059200

30

59

200

MP2559100

25

59

100

MP3059220

30

59

220

120

MP2559120

25

59

120

MP3069120

30

69

120

140

MP2559140

25

59

140

MP3069140

30

69

140

MP163980

16

39

80

MP2059160

20

59

160

MP2559160

25

59

160

MP3069160

30

69

160

MP1639100

16

39

100

MP2059180

20

59

180

MP2559180

25

59

180

MP3069200

30

69

200

MP1639120

16

39

120

MP2069120

20

69

120

MP2569120

25

69

120

MP3069220

30

69

220

MP1639140

16

39

140

MP2069140

20

69

140

MP2569140

25

69

140

MP3069140

30

79

140

MP164460

16

44

60

MP2069160

20

69

160

MP2569160

25

69

160

MP3079160

30

79

160

MP164480

16

44

80

MP2069180

20

69

180

MP2569180

25

69

180

MP3079200

30

79

200

MP1644100

16

44

100

MP2079140

20

79

140

MP2579140

25

79

140

MP3079220

30

79

220

MP1644120

16

44

120

MP2079160

20

79

160

MP2579160

25

79

160

MP1644140

16

44

140

MP2079180

20

79

180

MP2579180

25

79

180

www.hales.com.au


alignment

Leader Pins - Metric

M K

H

P

G

L

Material: SAE52100 Induction Hardened Hardness: 60+/-2RC

General Dimensions

L +0 +1.5

Nom Dia

H

K

P

M

16

21

6

K6

50-90=19, 100-200=24, 220-240=34

20

25

6

K6

50-100=19, 120-140=24, 160-240=34

25

30

8

K6

50-120=24, 140=29, 160-300=34

30

35

8

K6

70-80=24, 90-160=29, 180-200=39, 220-300=49

35

40

8

K6

90-120=29, 140-240=49, 260-300=59

40

45

10

K7

100-160=35, 180-300=45

50

56

12

K7

140-400=45, 450-500=80

Product Code G 16

G 20

G 25

G30

G 35

G 40

G 50

30 50

ML1650

ML2050

ML2550

60

ML1660

ML2060

ML2560

70

ML1670

ML2070

ML2570

ML3070

80

ML1680

ML2080

ML2580

ML3080

90

ML1690

ML2090

ML2590

ML3090

ML3590

100

ML16100

ML20100

ML25100

ML30100

ML35100

ML40100

120

ML16120

ML20120

ML25120

ML30120

ML35120

ML40120

140

ML16140

ML20140

ML25140

ML30140

ML35140

ML40140

ML50140

160

ML16160

ML20160

ML25160

ML30160

ML35160

ML40160

ML50160

180

ML16180

ML20180

ML25180

ML30180

ML35180

ML40180

ML50180

200

ML16200

ML20200

ML25200

ML30200

ML35200

ML40200

ML50200

220

ML16220

ML20220

ML25220

ML30220

ML35220

ML40220

ML50220

240

ML16240

ML20240

ML25240

ML30240

ML35240

ML40240

ML50240

260

ML25260

ML30260

ML35260

ML40260

ML50260

280

ML25280

ML30280

ML35280

ML40280

ML50280

300

ML25300

ML30300

ML35300

ML40300

ML50300

350 400

ML50350 ML40400

ML50400

450

ML50450

500

ML50500

www.hales.com.au

47


alignment

Guide Bushes - Metric

L +000 –.008

K

G

D

H

Material: SUJ2 Hardness: 60-2RC

L +0 -1.5

H

16

25

20

30

25

35

30

42

35

48

40

55

50

70

Tolerance

D

K

30

6

35

8

40

8

+0.018 +0.002

47

10

53

10

+0.021 +0.002

60

10

76

12

G 40mm

G 50mm

+0.021 +0.008 +0.025 +0.009

Product Code G 16mm

G 20mm

G 25mm

G 30mm

G 35mm

20

MB1620

MB2020

MB2520

MB3020

MB3520

25

MB1625

MB2025

MB2525

MB3025

MB3525

30

MB1630

MB2030

MB2530

MB3030

MB3530

MB4030

35

MB1635

MB2035

MB2535

MB3035

MB3535

MB4035

40

MB1640

MB2040

MB2540

MB3040

MB3540

MB4040

45

MB1645

MB2045

MB2545

MB3045

MB3545

MB4045

50

MB1650

MB2050

MB2550

MB3050

MB3550

MB4050

MB5050

MB2055

MB2555

MB3055 MB3560

MB4060

MB5060

55 60

MB2060

MB2560

MB3060

65

MB2065

MB2565

MB3065

70

MB2070

MB2570

MB3070

MB3570

MB4070

MB5070

80

MB2080

MB2580

MB3080

MB3580

MB4080

MB5080

MB1660

90

MB2090

MB2590

MB3090

MB3590

MB4090

MB5090

100

MB20100

MB25100

MB30100

MB35100

MB40100

MB50100

110

MB20110

MB25110

MB30110

MB35110

MB40110

MB50110

120

MB20120

MB25120

MB30120

MB35120

MB40120

MB50120

MB25130

130

48

G

MB30130

MB35130

MB40130

MB50130

140

MB30140

MB35140

MB40140

MB50140

150

MB30150

MB35150

MB40150

MB50150

www.hales.com.au


alignment

Stepped Guide Pins - Imperial

+0.000 - 0.005

C

1/4" 1/8" R

B Dia.

B +7/64 Dia.

A Dia.

10˚ D

A Nominal: 1/2” B Nominal: 5/8” Dimensions

Product Code

A Tolerance

B Tolerance

C

D

GP 02

.4995”

.6264”

2 3/4”

1 1/2”

GP 00

.4990”

.6257”

3 1/4”

7/8”

GP 04

3 1/4”

11/2”

GP 06

3 3/4”

2 7/16”

GP 01

4 1/4”

1 3/8”

GP 28

2 1/4”

1.375”

A Nominal: 5/8” B Nominal: 7/8” Product Code

A Tolerance

B Tolerance

Dimensions C

D

GP 162

2 1/2”

7/8”

GP 165

2 1/2”

1 3/8”

GP 163

3”

7/8”

GP 166

3”

1 3/8”

GP 169 GP 164

.6244”

.8763”

.6237”

.8758”

GP 167 GP 190

3”

1 7/8”

3 1/2”

7/8”

3 1/2”

1 3/8”

3 1/2”

1 7/8”

GP 193

3 1/2”

2 3/8”

GP 168

4”

1 3/8”

GP 191

4”

1 7/8”

GP 194

4”

2 3/8”

GP 192

4 1/2”

1 7/8”

GP 195

4 1/2”

2 3/8”

GP 196

5”

2 3/8”

www.hales.com.au

49


alignment

Stepped Guide Pins - Imperial

+0.000 - 0.005

C

1/4" 1/8" R

B Dia.

B +7/64 Dia.

A Dia.

10˚ D

A Nominal: 3/4” B Nominal: 1” Product Code

A Tolerance

B Tolerance

Dimensions C

D

Product Code

A Tolerance

B Tolerance

Dimensions C

D

GP 12

2 5/8”

1 3/8”

GP 24

4 1/4”

2 3/8”

GP 03

2 7/8”

7/8”

GP 62

4 3/4”

7/8”

GP 09 GP 10

.7495”

1.0008”

GP 05 GP 11

50

A Nominal: 3/4” B Nominal: 1”

2 7/8”

1 1/8”

GP 25

4 3/4”

1 7/8”

2 7/8”

1 1/2”

GP 61

4 3/4”

2 3/8”

3 1/2”

7/8”

GP 18

4 7/8”

2”

5 1/4”

1 1/8”

5 1/4”

1 3/8”

1.008

3 1/4”

1 1/8”

GP 15

GP 17

3 1/4”

1 3/8”

GP 63

GP 14

3 3/8”

2”

GP 26

5 1/4”

2 3/8”

GP 07

3 3/4”

7/8”

GP 20

6”

1 3/8”

GP 13

3 3/4”

1 3/8”

GP 21

6”

1 7/8”

GP 65

3 3/4”

1 1/2”

GP 64

6 1/4”

2 3/8”

GP 23

3 3/4”

1 7/8”

GP 50

7 1/8”

1 3/4”

GP 16

4 1/8”

1 1/2”

GP 22

7 1/2”

2 3/8”

GP 19

4 1/4”

1 3/8”

GP 53

8 5/8”

1 3/4”

GP 60

4 1/4”

1 7/8”

GP 56

10 1/8”

1 3/4”

GP 66

4 1/4”

2”

GP 59

11 5/8”

1 3/4”

.7483”

1.0016”

1.0016

www.hales.com.au


alignment

Stepped Guide Pins - Imperial

+0.000 - 0.005

C

1/4" 1/8" R

B Dia.

B +7/64 Dia.

A Dia.

10˚ D

A Nominal: 7/8” B Nominal: 1 1/4” Product Code

A B Tolerance Tolerance

A Nominal: 7/8” B Nominal: 1 1/4” Dimensions C

D

Product Code

A B Tolerance Tolerance

Dimensions C

D

GP 71

2 3/4”

7/8”

GP 77

4 3/4”

1 7/8”

GP 74

2 3/4”

1 3/8”

GP 89

5 1/4”

2 3/8”

5 3/4”

1 3/8”

5 3/4”

1 7/8”

GP 84

3 1/4”

7/8”

GP 76

GP72

.874”

1.252”

3 1/4”

1 1/8”

GP 78

1.251

GP 85

.873”

1.251”

1.252

3 1/4”

1 3/8”

GP 82

6”

2 7/8”

GP 86

3 3/4”

7/8”

GP 102

6 1/4”

2 3/8”

GP 87

3 3/4”

1 3/8”

GP 79

6 1/2”

1 3/8”

GP 88

3 3/4”

1 7/8”

GP 90

7 5/8”

1 3/4”

GP 73

4 1/4”

1 1/8”

GP 80

8”

1 3/8”

GP 100

4 1/4”

1 7/8”

GP 93

9 1/8”

1 3/4”

GP 81

4 1/2”

2 3/8”

GP 83

9 1/2”

3 3/8”

GP 101

4 3/4”

7/8”

GP 96

10 5/8”

1 3/4”

GP 75

4 3/4”

1 3/8”

GP 99

12 1/8”

1 3/4”

www.hales.com.au

51


alignment

Stepped Guide Pins - Imperial

+0.000 - 0.005

C

1/4" 1/8" R

B Dia.

B +7/64 Dia.

A Dia.

10˚ D

A Nominal: 1” B Nominal: 1 3/8”

52

Product Code

A Tolerance

B Tolerance

GP 116

.998”

1.376

GP 123

.999”

1.377

GP 125 GP 117

A Nominal: 1” B Nominal: 1 3/8” Dimensions

Dimensions

D

Product Code

A Tolerance

B Tolerance

C

3”

7/8”

GP 131

-

-

6 3/8”

3”

3 1/4”

1 3/8”

GP 122

-

-

6 1/2”

1 3/8”

3 3/4”

1 7/8”

GP 141

6 1/2”

2 3/8”

4”

7/8”

GP 144

6 1/2”

2 7/8”

GP 118

4”

1 3/8”

GP 159

6 1/2”

3 7/8”

GP 127

4 1/4”

1 7/8”

GP 156

6 3/4”

1 7/8”

GP 158

4 1/4”

2”

GP 137

7”

2 3/4”

GP 126

4 3/8”

2 1/4”

GP 157

7 1/4”

2 3/8”

GP 120

4 1/2”

1 3/8”

GP 155

7 1/4”

2 7/8”

GP 119

4 1/2”

2 3/8”

GP 124

7 1/2”

2 1/2”

GP 130

4 7/8”

2 1/4”

GP 132

8”

1 3/8”

GP 129

5 1/4”

1 7/8”

GP 134

8”

2 3/4”

GP 128

5 3/8”

2 3/4”

GP 140

9 1/4”

1 3/8”

GP 121

5 1/2”

1 3/8”

GP 133

10”

1 3/8”

GP 136

5 1/2”

2 3/8”

GP 145

10”

2 1/4”

GP 142

5 1/2”

2 7/8”

GP 135

10”

2 3/4”

GP 143

6”

2 7/8”

GP 148

11 1/2”

2 1/4”

GP 139

6”

3 3/4”

GP 151

13”

2 1/4”

GP 138

6 1/4”

1 7/8”

GP 154

14 1/2”

2 1/4”

C

D

www.hales.com.au


alignment

Stepped Guide Pins - Imperial

+0.000 - 0.005

C

1/4" 1/8" R

B Dia.

B +7/64 Dia.

A Dia.

10˚ D

A Nominal: 1 1/4” B Nominal: 1 3/4” Product Code

A B Tolerance Tolerance

Dimensions C

D

GP 43

4 3/4”

1 7/8”

GP 32

5 1/2”

1 3/8”

GP 44

5 3/4”

1 7/8”

GP 46

5 3/4”

2 3/8”

GP 41

6 3/8”

2 3/4”

GP 35

6 3/8”

3”

GP 42

6 3/8”

3 3/4”

GP 33

6 1/2”

1 3/8”

A Nominal: 1 1/2” B Nominal: 2” Product Code

GP 45

1.249”

1.752”

6 3/4”

1 7/8”

GP 47

1.248”

1.751”

6 3/4”

2 3/8”

GP 38

7 3/8”

2 3/4”

GP 36

7 3/8”

3 3/4”

GP 48

7 3/8”

4”

GP 34

7 1/2”

1 3/8”

GP 31

7 5/8”

4 7/8”

GP 37

8”

2 3/4”

GP 39

9”

2 3/4”

GP 300

1.749”

GP 49

9 1/4”

1 7/8”

GP 310

1.748”

GP 40

9 3/8”

4 3/4”

GP 320

www.hales.com.au

GP 200

Dimensions

A B Tolerance Tolerance 1.499”

2 002”

1.498”

2.001”

C

D

6 1/2”

3”

A Nominal: 1 3/4” B Nominal: 2 1/4” Product Code

A B Tolerance Tolerance

Dimensions C

D

2.252”

8”

4”

2.251”

9”

4”

10”

4”

53


alignment

Guide Bushes - Imperial

L +000 –.008

K

G

D

H

G Nominal: 3/4” H Nominal: 1” Product Code

G Nominal: 1/2” H Nominal: 5/8” Product Code

G Tolerance

H Tolerance

L Dimension

GB 40

.5007”

.6264”

7/8”

GB 41

.5002”

.6257”

1 1/8”

GB 42

Product Code

G Tolerance

H Tolerance

.6257”

.8763”

.6250”

.8758”

GB 24 GB 25 GB 26 GB 27 GB 28

54

H Tolerance

L Dimension

GB 34

5/8”

GB 03

7/8”

GB 02

.7510

1.0016

1 1/4”

GB 35

.7503

1.0009

1 3/8”

GB 04

1 1/2”

GB 05

1 1/2”

GB 31

1 7/8”

GB 32

2 1/8”

GB 33

2 3/8”

GB 36

2 5/8”

1 3/8”

G Nominal: 7/8” H Nominal: 1 1/4” Product Code

G Nominal: 5/8” H Nominal: 7/8”

G Tolerance

G Tolerance

H Tolerance

L Dimension

L Dimension

GB 77

5/8”

GB 71

7/8”

3/8”

GB 72

.8761”

1.252”

1 3/8”

7/8”

GB 73

.8753”

1.251”

1 7/8”

1 3/8”

GB 74

2 1/8”

1 7/8”

GB 75

2 3/8”

2 3/8”

GB 76

2 7/8”

www.hales.com.au


alignment

Guide Bushes - Imperial

L +000 –.008

K

G

D

H

G Nominal: 1 1/4” H Nominal: 1 3/4” Product Code

G Nominal: 1” H Nominal: 1 3/8”

G Tolerance

H Tolerance

L Dimension

GB 20

7/8”

GB 21

1 3/8”

GB 22

1.2513”

1.752”

1 7/8”

GB 19

1.2503”

1.751”

2 5/8”

GB 18

2 7/8”

L Dimension

GB 15

3 3/8”

GB 23

3 5/8”

GB 44

7/8”

GB 14

3 7/8”

GB 07

1 1/8”

GB 17

4 3/8”

GB 16

4 3/4”

Product Code

G Tolerance

H Tolerance

GB 45

1.0012”

1.377”

1 3/8”

GB 06

1.0003”

1.376”

1 1/2”

GB 09

1 7/8”

GB 10

2 1/4”

GB 11

2 3/8”

GB 12 GB 08 GB 13

3 1/2”

www.hales.com.au

G Nominal: 1 1/2” H Nominal: 2”

2 1/2”

Product Code

G Tolerance

H Tolerance

L Dimension

2 7/8”

GB 100

1.5014”

2.002”

3 3/4”

1.5003”

2.001”

55


alignment

EJM Bronze Ejector Bush

B 5mm

D

G

H

A

X L

Product Code

G +.013 -.000

H +.013 -.000

A +.000 -.026

D +.000 -.13

L +.000 -.8

B +.000 -.4

X

EJM20

20mm

26mm

26mm

28mm

37mm

25mm

15mm

EJM25

25mm

32mm

32mm

35mm

45mm

29mm

16mm

EJM30

30mm

38mm

38mm

41mm

45mm

29mm

16mm

alignment

EGM

-0.03

(MoS2)

CA+2

(0d)

G

+0

A +0.026

41d -0.05

0.35C +2 G

x3

G +0.013 +0

RA.2

G

+0

H +0.013 +0

D -0.15

G 5 0.1

+0 B -0.3 +0

L -0.5

56

Product Code

G

H

A

D

L

B

RA

CA

(ød)

EGM20

20

26

26

28

37

25

1.25

0.5

4

EGM25

25

32

32

35

45

29

1.5

0.6

5

EGM30

30

38

38

41

45

29

2.0

0.7

5

www.hales.com.au


alignment

Bronze Bushes - Metric

C

B +.025 - .000

A +.025 - .000

H +.000 - .079

5mm+.000 - .127

Product Code

A

C

B

H

Product Code

A

C

B

H

LBBM2025

20

25

26

28

LBBM4025

40

25

50

53

LBBM2030

20

30

26

28

LBBM4030

40

30

50

53

LBBM2040

20

40

26

28

LBBM4040

40

40

50

53

LBBM2050

20

50

26

28

LBBM4050

40

50

50

53

LBBM2065

20

65

26

28

LBBM4065

40

65

50

53

LBBM2080

20

80

26

28

LBBM4080

40

80

50

53

LBBM20100

20

100

26

28

LBBM40100

40

100

50

53

LBBM20120

20

120

26

28

LBBM40120

40

120

50

53

LBBM2525

25

25

32

35

LBBM40140

40

140

50

53

LBBM2530

25

30

32

35

LBBM40150

40

150

50

53

LBBM2540

25

40

32

35

LBBM5030

50

30

60

63

LBBM2550

25

50

32

35

LBBM5040

50

40

60

63

LBBM2565

25

65

32

35

LBBM5050

50

50

60

63

LBBM2580

25

80

32

35

LBBM5065

50

65

60

63

LBBM25100

25

100

32

35

LBBM5080

50

80

60

63

50

100

60

63

LBBM25120

25

120

32

35

LBBM50100

LBBM25140

25

140

32

35

LBBM50120

50

120

60

63

LBBM25150

25

150

32

35

LBBM50140

50

140

60

63

LBBM3025

30

25

38

41

LBBM50150

50

150

60

63

LBBM3030

30

30

38

41

LBBM6030

60

30

70

73

LBBM3040

30

40

38

41

LBBM6040

60

40

70

73

LBBM3050

30

50

38

41

LBBM6050

60

50

70

73

LBBM3065

30

65

38

41

LBBM6065

60

65

70

73

LBBM3080

30

80

38

41

LBBM6080

60

80

70

73

LBBM30100

30

100

38

41

LBBM60100

60

100

70

73

LBBM30120

30

120

38

41

LBBM60120

60

120

70

73

LBBM30140

30

140

38

41

LBBM60140

60

140

70

73

LBBM30150

30

150

38

41

LBBM60150

60

150

70

73

www.hales.com.au

57


alignment

Tapered Interlocks

Material: SUJ2 HRC: 55-60

-0.1

D -0.3

M

D K6

C1

3

T2

3 Max. L2 +0.2 +0.1

V

R0.5

+0

L2 - 0.2

1

+0.4 T -0.2

1

1 +0.2

T1 0.1 3 -0.01

C1 -0.03

Product Code

58

D k6

T

T1 . T2

MxL

D K6

A

V

L1

L2

TLP-16

16

+0.012 +0.001

30

14

M5x10

10

5

6

TLP-20

20

+0.015 +0.002

40

19

M6x12

13

8

9

TLP-25

25

+0.015 +0.002

50

24

M8x16

16

11

12

TLP-30

30

+0.015 +0.002

60

29

M10x20

20

14

15

TLP-32

32

+0.018 +0.002

60

29

M10x20

20

14

15

www.hales.com.au


alignment

Block Sets

G x 45˚

M

D

C

Material: S50C HRC 52-56 W 10˚

E L

Product Code

E

L

W

D

C

G

M

HBS50mm

36

50

25

8

17.5

5

M5

HBS100mm

60

100

30

10

22

4

M6

HBS150mm

100

150

40

13

25

5

M8

Product Code

E

L

W

D

C

G

M

HBS2inch

36

50.29

25.36

7.92

17.53

5.08

3/16”-24

HBS4inch

63.5

101.09

31.71

9.53

22.1

5.08

1/4”-20

HBS6inch

101.6

151.89

38.06

12.7

25.4

5.08

3/8”-16

alignment

Economy Side Locks

L

M K

N

M J B C f F

D

0 -0.005

D

L

0 +0.005

E G

0

A - 0.01

Product Code

A

B

C

D

GPL38 GPL50

E

F

f

38

22

30

50

21.5

30

12

22

10.5

6.5

17

21.5

10.5

6.5

G

J

K

L

M

N

7

7

22

13

5

8

11

11

34

16

5

8

GPL75

75

36

50

25

36

16.5

10.5

18

18

50

19

8

12

GPL100

100

45

65

35

45

16.5

10.5

22

22

70

19

10

12

GPL125

125

45

65

45

45

16.5

10.5

22

22

84

25

10

12

www.hales.com.au

59


alignment

Coated Side Locks

Male: YK30 54~56HRC Black Oxide Finish

S1

R1

S T S

B H R2

R2

D2

Female: SKD11(D2) 58~62HRC Titanium Nitride Coated

R2

D1

C

R2 A

S T

R1

1/2 W

S W

Product Code

W 0 -.0005

T ±.001

A ±.001

B ±.001

C

D1 +.0003 0

D2 0 -.0003

H

R1

Pocket Radius

R2

S ±.010

S1 ±.010

SHCS

CSL37

1.0000

0.375

1.125

0.875

0.53

0.5000

0.4999

1.37

0.22

3/16

0.06

0.250

0.500

#10-32 x 1/2”

CSL49

1.2500

0.490

1.125

0.875

0.66

0.5000

0.4999

1.50

0.22

3/16

0.06

0.250

0.750

#8-32 x 5/8”

CSL50C

1.5000

0.500

0.875

0.875

0.56

0.5630

0.5629

1.40

0.22

3/16

0.06

0.250

1.000

#8-32 x 5/8”

CSL50

2.0000

0.500

1.375

0.875

0.66

0.7500

0.7499

1.50

0.28

3/16

0.06

0.312

1.376

#10-32 x 5/8”

CSL75

3.0000

0.750

1.875

0.750

1.13

1.2500

1.2499

1.96

0.53

1/4

0.12

0.375

2.250

1/4-20 x 3/4”

CSL100

4.0000

1.000

2.375

1.375

1.25

1.5000

1.4999

2.59

0.53

1/2

0.12

0.500

3.000

3/8-16 x 1”

CSL125

5.0000

1.250

2.875

1.375

1.63

2.0000

1.9999

2.96

0.53

1/2

0.12

0.625

3.750 1/2-13 x 1 1/4”

CSL150

6.0000

1.500

2.875

1.375

1.75

2.5000

2.4999

3.09

0.53

1/2

0.12

0.625

4.750

Pocket Radius

1/2-13 x 1/2”

Metric Standard Product Code

60

T

CSLM50

16

W +.00 -.05

A +.00 -.01

B +.00 -.05

C +.00 -.05

D .002/.005 Clearance Per Side

H +0.0 -0.1

50

21.5

21.5

12

17

43

R

S1 ±.25

S2 ±.25

SHCS

5

8

11

M6-1.0 x 18

CSLM75

19

75

36

36

17

25

72

5

12.5

18

M10-1.5 x 20

CSLM100

19

100

45

45

23

35

90

5

15

22

M10-1.5 x 20

CSLM125

25

125

45

45

23

35

90

5

20.5

22

M10-1.5 x 25

www.hales.com.au


alignment

HBSR

L2

L1

b2

b1 b3

L4

L4

b3

b2

L3

b1

L3 L2

d2

d2

t2

t2 t1

t1 t3

t4

0.5

d1

Product Code

b2

g5

d1

L1

t4

t3

t2

t1

d2

d1

L4

L3

0.5 L2 --0.7

B3

B1

HSBR1620

16

20

12

11

6.8

20

11

6.6

7

15

22

26

40

HSBR1640

16

40

12

11

6.8

20

11

6.6

7

15

22

26

40

HSBR2025

20

25

14

13

6.8

22

11

6.6

7

19

27

31

45

HSBR2050

20

50

14

13

6.8

22

11

6.6

7

19

27

31

45

HSBR2532

25

32

15

14

6.8

25

11

6.6

9

27

36

35

50

HSBR2563

25

63

15

14

6.8

25

11

6.6

9

27

36

35

50

HSBR3240

32

40

20

19

9.0

32

15

9.0

11

35

46

45

63

HSBR3280

32

80

20

19

9.0

32

15

9.0

11

35

46

45

63

HSBR4050

40

50

23

22

11.0

36

18

11.0

15

40

56

60

85

HSBR40100

40

100

23

22

11.0

36

18

11.0

15

40

56

60

85

HSBR5056

50

56

25

24

13.0

40

20

14.0

18

48

66

74

100

HSBR50112

50

112

25

24

13.0

40

20

14.0

18

48

66

74

100

HSBR125140

125

140

63

62

21.0

112

32

22.0

25

135

150

110

160

www.hales.com.au

61


mould actions

Angle Pins - Metric

N T

H

P - 0.5*

D

L

Material: SAE52100 Hardness: 60+2RC Induction Heat Treated *Tolerance on the “P” Dimensions is -.5 mm

62

Product Code

P

L

N

T

H

MAP12140

12

140

33

10

17

MAP16100

16

100

28

12

21

MAP16120

16

120

28

12

21

MAP16140

16

140

33

12

21

MAP16160

16

160

33

12

21

MAP16180

16

180

38

12

21

MAP20120

20

120

32

15

25

MAP20140

20

140

37

15

25

MAP20160

20

160

37

15

25

MAP20200

20

200

42

15

25

MAP20220

20

220

42

15

25

MAP25160

25

160

52

15

30

MAP25180

25

180

52

15

30

MAP25200

25

200

52

15

30

MAP25260

25

260

57

15

30

MAP30200

30

200

50

20

35

MAP30260

30

260

60

20

35

MAP30300

30

300

60

20

35

D

+.012 +.001

+.012 +.001

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mould actions

Sprung Cores

Mat.:1.8159 Hardened: 45 ± 3 HRC. Patented System 90˚ 0.5

L 90˚

0.5

C

E

0.5 E

±1

±1 6.3

CS

CS

Mat. Bronze Mat. Bronze

Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All machining is made 90° to the parting line. No need for complex mechanical systems.

0.1

R

øU+0.2 R øA

Max. M

Max. M Max. N

Product Code

A

B

C

D

E

PW.060622

6

6.2

22

9

3.5

6.3

+0.1

B

+0.1

6.3

0.1 Min.C

Min.2˚

Min.2˚

Max.C

Max.C

øA+0.1

+0.1

0.5 IMPORTANT IMPORTANT Min. 1

+0.1 VMin.C

V+0.1 +0.2

Hard. 58 ± 2 HRC. Hard. 58 ± 2 HRC.

15xøG

15xøG

øU

6.3

6.3 B

4

4

øA+0.5

Min. 1

Max. N

G

12

K

L

M

N

R

T

U

V

W

3.5

125

16

18

1.25

M4x36

12

5

M4x16 (DIN7991)

4.5 175 20

26 1.25

M4x36

12

5

M4x16 (DIN7991)

3.5

18

1.25

M4x36

12

5

M4x16 (DIN7991)

4.5 175 20

26 1.25

M4x36

12

5

M4x16 (DIN7991)

6

6.2 30

10 3.5

PW.060822

6

8.2

9

PW.060830

6

8.2 30

PW.080825

8

8.2

25

11.5 4.5

4.5

140

18

21

2

M5x36

14

6

M5x16 (DIN7984)

PW.081025

8

10.2 25

11.5 4.5

4.5

140

18

21

2

M5x36

14

6

M5x16 (DIN7984)

4.5 175 20

26

2

M5x36

14

6

M5x16 (DIN7984)

4.5

21

2

M5x36

14

6

M5x16 (DIN7984)

3.5

10 3.5

12

12

125

16

CS

• •

PW.081030

8

10.2 30 11.2 4.5

PW.081225

8

12.2 25

PW.081230

8

12.2 30 11.2 4.5

12

4.5 175 20

26

2

M5x36

14

6

M5x16 (DIN7984)

PW.101430

10 14.2 30 13.6 5.5

16

5.5 175 20

26

2.5

M6x36

18

8

M6x16 (DIN7984)

PW.101630

10 16.2 30 13.6 5.5

16

5.5 175 20

26

2.5

M6x36

18

8

M6x16 (DIN7984)

PW.101830

10 18.2 30 13.6 5.5

16

5.5 175 20

26

2.5

M6x36

18

8

M6x16 (DIN7984)

www.hales.com.au

øA+0.5

0.5

PW.060630

22

D+0.1

6.3 6˚

øAg6

W

K ±0.2 D+0.1

K ±0.2

6.3

T

T øAg6

C

6.3

6.3

FP

W

+2

0.5 6.3

FP

L

+2

11.5 4.5

140

18

63


mould actions

Unilifters

The UniLifter’s design eliminates the need for custom configerations with each design.

U-Coupling permits the Core Blade to seat at any angle.

Core Blades are available in a T-Gibs are available in several

wide range of standard sizes,

sizes to accomodate various

with specials also available.

travels required.

Undercut Release System The Progressive UniLifter system is the most widely used standard product for moulding and releasing undercuts. Smooth performance is attained due to the U-Coupling design, eliminating wear and binding found in other fixed angle lifter designs. The UniLifter undercut release system incorporates a three piece set: Core Blade, U-Coupling, and T-Gib.

UniLifter Travel = Ejector Plate Travel X Tan (Angle)

Angle Clearance through support plate.

Angle is established in the core insert by the mould builder.

U-Coupling seats the core blade to the correct angle while travelling along the T-Gib.

mould closed

64

mould open

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mould actions

Unilifters

RC to Radius Center

Y (Min)

Locking Angles

Non-Standards T2

Back angle

Locking surface

Clearance pocket for U-Coupling

L

Angle

Front angle

T1

Angle

R

RC to Radius Center Y (Min)

R

Angles Users report best results when the Core Blade is designed between 5˚ and 10˚ angles. However, users have also reported success at 15˚ or more when using guides in the support plate. Alignment Guided Ejection is recommended in all designs when using lifters. If less than 1/2 of the Core Blade is bearing in the core insert, lifter guide plates are recommended in the support plate. Fitting Recommenced clearance for the T and W dimensions is .001 - .0015” total (.025 - .038) where permissable. Fitting stock of .005” per side over nominal is provided on rectangular core blades (i.e. CVS50x100 is T = .510, W = 1.010).

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Additional Treatments Although standard steel Core Blades are approximately 10 T2 Rc above P-20 and 10 Rc below hardened tool steel, additional performance can be obtained by treating after Locking Back machining is finished. Ion nitriding or a vhromium treatment surface angle will increase the surface hardness of the H-13 core blades to levels suitable for high production moulds. For solid bronze Core Blades, a cold-process Titanium Nitride Coating will bring the surface hardness into the 75-80 Rc range. Angle L

General Information It is recommended that UniLifters be installed as shown at right, with the T-Gib mounted on the pin plate. The appropriate RC and Y dimensions are shown below. The RC dimensions refer to the distance from the bottom of the pin plate to the Radius Centre, and the Y dimension is the minimum distance needed to prevent interference between the U-Coupling and T-Gib screws.

Locking Angles Locking angles may be designed in to provide locking T1 surface against moulding pressure. Front Angle angle

Non-Standards L-Shaped Core Blades may be machined by the mould maker or supplied pre-machined. When machining, it is recommended that the material form the heel area not be removed, and the T1 dimension should be on Rthe centre of the radius. Specials to order.

UniLifter Series

R Radius

RC

Y

MiniLifters

.250

.469

.78

UniLifters

.406

.406

.37

XL Series

.875

.375

.71

Metric Series

10mm

12mm

11mm

65


mould actions

Unilifters - Metric

A complete Metric UniLifter system includes: (1) Core Blade (1) U-Coupling (1) T-Gib D

W

T

25

6 (to RC) 8 22

18

L

R5 6*

3.00

TL

13*

5 heel thickness 13 MT

TS (2)

22-0.025

10

10 R

U-Coupling Material: H13 Hardness: 40-44RC Surface: 60-65RC

Core Blades Material: H13 Hardness: 38-42RC

U-Coupling Product Code

Description

UCMM22

Metric Universal Coupling

Round Core Blade Product Code

T-Gib Product Code

TL +.00 -.25

TS

Travel Allowed

TGMM10

33.00

10.00

10.00

TGMM30

52.00

15.00

30.00

CBMM15DL250

D

L

MT

+.000 -.025

+2 -0

Min. Thk.

15.00

250

10.0

Flat Core Blade Product Code

T

W

L

+.000 -.025 +.000 -.025 +2 -0

M-5x20MM long SHCS included. * Fitting stock provided of +.25/-.00 on the bottom of the T-Gibs for height adjustment.

66

MT Min. Thk.

CBMM10X10L250

10.25

10.25

250

10.0

CBMM15X15L250

15.25

15.25

250

15.0

CBMM20X20L250

20.25

20.25

400

15.0

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mould actions

Vacuumjet Operational Procedure

Mould closed With the mould closed, air is trapped inside the cavity. If injection starts, the air will be cornered, heated and compressed by the plastic, producing poor quality plastic parts. We have to create a Vacuum! Trapped Air

Vacuum Clearance

Ejector Adjusted Bushings

Creating vacuum in the cavity To optimize the injection process we have to take out the air from the cavity. There are several methods to accomplish this, but in all of them it is the injected plastic that pushes out the air. With VACUUMJET, when it is activated prior to the injection, a valve is opened and vacuums the air, therefore, leaving the cavity prepared for the injection.

Air Flow =

Valve Opens

Injection starts The Vacuumjet continues sucking the air during all the injection process, to guarantee the maximum ease of the plastics fluidity, therefore reducting the pressure needed.

Ejection process

Quality Plastic Part

When the injection is finished, the Vacuumjet stops, and as with all the moulds, the plastic is cooled and the part is ejected...but with the Vacuumjet system, we obtain greater quality plastic part, with at least the same injection, if not faster, and without altering the optimal injection parameters.

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67


mould actions

Vacuumjet Units - Piston Style

Material: Aluminium Maxumum working temperature: 80°C Patented System 22

16 ø10

8 96

52 R5

18

16

14

17

36

ø16 2+0.5 Silencer

M4x25 DIN7991

ø6

R6 ø8 19

6±0.2

18

ø10 H8 M4x10

16 24

68

5 Min.110

17

Product Code

Name

Supply Pressure

Max. Vacuum

Max. Flow

Consumption

Recom. W

VJ.200000

Vacuumjet 20L

5-6 Bar

-900 mbar

30nl./Min.

20nl./Min.

W.086414

VJ.400000

Vacuumjet 40L

5-6 Bar

-900 mbar

50nl./Min.

40nl./Min.

W.121014

VJ.600000

Vacuumjet 60L

5-6 Bar

-900 mbar

75nl./Min.

60nl./Min.

W.161416

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mould actions

Vacuumjet+ -Vent Pin Style

Material: Aluminium Max. working temperature: 80°C Patented System

96 52 17

21 8.5 8

18

16 3 ø10

30

M6x25 DIN7991

Several units can be connected together in the same vacuum circuit.

Air entrance

34

Air entrance

Vacuum circuit

18 2

Product Code

Type

VG523016

60L

www.hales.com.au

69


n

mould actions

Vacuumjet Valves øA m6 øB-0.2 Max. 2.5 ≥ 0.2

D -0.05 4

ø3

øAg6 øA m6

øA m6

øB-0.2

øB-0.2

Product Code VV.086414 ≥ 0.2 VV.121014 VV.161416

≥ 0.2 øA

A

H7

D+0.05

8 12 16

D -0.05 ±1 L

4

4

ø3

mould actions

B Max. 2.5 6.7 D -0.05 9.8 14

M

C

D 2.5 Max.

7.5 10 10

14 14 16

ø4

ø3 Vacuumjet Valve øAg6Tubes

ø3

øAg6

øC -0.2

8 øA H7

øA H7 D+0.05ø3

D+0.05

L±1

L±1 ø3

ø4

ø4

M

M

øC -0.2

øC -0.2

øA

8

8

Product Code

L

M

VT.043134 VT.043209 VT.043284

134 209 284

150 225 300

mould actions

Ensure join is sealed using silicon

Vacuumjet Valve Seals

B

øA C

R0.25 R0.8 25° Ensure join is sealed using silicon

øA

Product Code

A

B

C

mm

JV.030200 JV.050200

3 5

2.7 4.6

2.7 4.2

2.000 2.000

B

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70 C


mould actions

Pneumatic Pistons

Material: Brass Maxumum working temperature: 150°C Patented System PT1 Directly connected to the Vacuumjet unit through a circuit in the plate. M18x1 ø3 1

2.5

24 M18x1 ø17.8 8 Hex. 4

26 ø18 H7

PT2 Can be connected through flexible tubes to the Vacuumjet unit, simplifying the assembly in difficult places. M18x1 ø3

1

20 38 8

M18x1

ø4

Hex. 4

Product Code

Type

PT.182403

PT1

PT.183803

PT2

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71


mould actions

Parting Locks

1

2 M

D

d

B

H

L

1. Use sloping screw to adjust mould plate and parting locks, then turn 90 degrees. 2. Easy to assemble and disassemble, and cost efficient. 3. Can also be installed into small, medium size, and 2-sectional injecting metal pipes, or can be installed on sliding bases. 4. Mould weight < 100kg, using 4 pcs of 12 Ø Mould weight < 500kg, using 4 pcs of 16 Ø Mould weight <1,000kg, using 4 pcs of 20 Ø Mould weight > 1,000kg using at least 6 pcs. 5. Insert parting locks into die mould about 3cm, then using H7 reamer to process mould hole within +0.1mm range. 6. Do not add any oil on parting locks, doing so will reduce the friction.

72

Product Code

D

d

H

L

M

B

GPLA10

10

8.5

3

18

M5

4

GPLA12

12

11

3.5

20

M6

5

GPLA13

13

11

3.5

20

M6

5

GPLA16

16

14

4

25

M8

6

GPLA20

20

16

5

30

M10

8

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mould actions

Plate Accelerators

T DIN 912 øB

H max. L max.

E P DIN 6325 F

M

6.3

G

A

D

Hard. 58± 2 HRC.

4

A

EP.200813 EP.251016

C±0.2

Max. N

E

F

G

6.3

Mat. 1.0503

Product Code

Simple mechanical double ejection system. Minimum space required for installation. Avoids complex systems like others currently available in the market. Offers a standard solution to the molder.

6.3

B

C

D

20

8

13.2

25.8

9.4

11.4

6

13.6

5.5

25

10

16

32.3

11.8

14.3

7

17

6.8

EP.371522

37.5

15

22

48.5

17.7

21.5

10.5

25.5

EP.502030

50

20

30

64.6

23.6

28.6

14

34

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H max. L max.

M

N

P

T

Max. Force

5

15

Ø2.5 x10

M3x12

75 kg

6

18.5

Ø3 x12

M4x16

125 kg

10.2

8

25

Ø4 x16

M6x25

250 kg

13.6

10

34

Ø5 x20

M8x30

500 kg

73


mould actions

Optional Dowel Pin

Mould Open

Optional Dowel Pins Mat.: 1.3505 Hardened: 60 ± 2HRC

Slide Disassembling

With PO

G min.

G min.

A+0.1 M DIN7991

A+0.1 Mechanical stop recommended

Mechanical stop recommended

L

1

1

2

F +0.5

F +0.5

N+0.5

H

ØPg6

2

ØPH7

ØCH7

Product Code

L

M

N

P

PO.120320 PO.150425 PO.200530 PO.250635 PO.340850

12 15 20 25 34

M3x20 M4x25 M5x30 M6x35 M8x50

7.5 10 13 16 23

6 8 10 12 16

mould actions

Slide Retainer

B E

C DIN7979

K

A

T DIN7791

K = Force to release the RC

74

Hard. 58±2 HRC F

0.5

Slide Retainers Mat.: 1.8159 Hardened: 45 ± 3HRC Patented System

R

Less machining for installation compared to similar products on the market. Minimum space required for installation. Reduces costs in tool downtime. Offers a standard solution to the moulder.

Product Code

A

B

C

E

F

G

H

K

R

T

RC.123006 RC.164008 RC.205010 RC.246012 RC.328012 RC.328016

12 16 20 24 32 32

30 40 50 60 80 80

6x20 8x20 10x24 12x32 16x40 16x40

21 28 34 42 56 56

5 6 8 10 12 16

4 5 6 7 9 9

16 15 17 23 27 25

5 Kg 7 Kg 14 Kg 21 Kg 28 Kg 38 Kg

6 8 10 12 16 16

M5x16 M6x25 M8x30 M10x40 M12x50 M12x50

www.hales.com.au


mould actions

Slide Retainers

~1,5

T

I

Slide

K S

Dowel Pin M

Slide Retainers

H

Ă&#x2DC;P H8

Stripper Bolts

R

J

A

D

L

1,5 min C

E

F*

N

O

B

F* = critical quote to respect

G

Q

Cam Pin

The slide retainers are mechanical components that allow the stop and the perfect positioning of mechanical trolley used to free the undercut.

Wear Plate

Moulded Part

Stop Block

a* = max. slide weight b* = stripper bolt c* = max. opening force in Nm Cam Slide

a*

b*

Product Code A

B

C

D

E

F

G

H

I

Newton

Ref.

c*

OESR0001

38

19

16

7

31,5

24,89

24,0

15,5

25,5

150

SB5x20

10

OESR0002

54

32

20

11

43,0

34,93

36,5

22,5

38,0

250

SB6x25

15

OESR0003

86

45

30

19

67,0

53,98

49,5

40,0

51,0

500

SB8x40

20

Retainer seat in mould Product Code

J

min

K

L

M

N

Dowel Pin

O

P

Q

R

S

T

OESR0001

17,5

8

10,0

34,5

8

8,5

6

20

M5

6

32

OESR0002

21,5

10

14,5

46,0

10

10,5

8

25

M6

8

40

OESR0003

31,5

12

22,5

70,0

12

17,0

10

35

M8

10

60

www.hales.com.au

75


mould actions

Slide Retainers

A E

D

G

H

Spring B

J

K tapped hole in mould for shoulder screw

R

F

1/32 min. clearance below slide

Typical Slide Retainer Application

S

Dowel pin in slide

Stripper bolt dia. C

1/4 TYP

1/16 approx.

Stripper bolt

Dowel pin slot

Dimensions

76

F

Tapped hole should not be countersunk

R

Stop

Stop Max Slide

F

Rad

Pin

Pin L

Weight

G

H

J

K

Product Code

A

B

C

D

E

S

MRT - 10M

38

19

16

22

16

9.15

5

6

30

10kg

19

26

25

5x8 .8x10

8

MRT - 20M

54

32

20

33

21

12.70

6

8

40

20kg

24

36

38

6x1 .0x12

10

MRT - 40M

86

45

30

53

33

20.30

10

10

60

40kg

36

56

51

8x1 .25x14

13

www.hales.com.au


mould actions

Modular Retainers

2.5

3 2.5

3

Ø8 DIN6325

M8 DIN912

Ø8 DIN6325

K

Ø8 DIN6325 M8 DIN912

Ø8 DIN6325 16

Hard. 58 ± 2 HRC. K

16

Hard. 58 ± 2 HRC. 16

8

60 65

16

8

60 65

K*1 RM = 7.5kg

K*2 RM = 15kg

K*3 RM = 22.5kg

K*4 RM = 30kg

K*1 RM = 7.5kg K*2 RM = 15kg IMPORTANT K = Approximate resistance value that can be obtained by grouping clips IMPORTANT K = Approximate resistance value that can be obtained by grouping clips

Closed Mould

1st Opening Closed Mould

Mat.: 1.8159 Hardened: 45 ± 3HRC Patented System

K*3 RM = 22.5kg

2nd Opening 1st Opening

2nd Opening

No pocket machining required as needed with other similar products on the market. Minimum space required for installation. Reduces costs compared to conventional mechanisms. Offers a standard solution to the molder.

Product Code

K

RM.651608

7.5kg

www.hales.com.au

K*4 RM = 30kg

77


mould actions

Latch Locks

Latch 23.5

980 N/mm2

55 HRC

45

980 N/mm2

80

23.5

55 HRC

42

31.5

6.5

9 6.5

3.5 11.9

104 152 70

52

10

M12

20

L

50 18

25

30

9

L1

12

15

15 10 23.5

980 N/mm

2

6

45

55 HRC

980 N/mm2

Type3.5

7

ZH

152 70

52

20 10

30 12

104

Type

Series

6.5

11.9 1 980 N/mm2

90/1M12

20

12

25 L1

20

30

20

15

18

20

Ø6H7

4

Adjustable Cam 15 26N/mm2 980

4

ZH 90/4L

1 BIS

ZH 90/1 BIS

252 352

L1

172

L

980 N/mm2

30 12

19 6.5

20

L1 980 N/mm2 L

Ø6H7

80

40 4

15

6.5

M16

7 15 32

58HRC 15 26

Ø10

379

256

27

Ø12.5

30

980 N/mm2 Series

ZH 90/01

L

L1

L2

803 MAX L

120

110

60

40

140

ZH 90/02 15 204 ZH 90/06 250

M6x25 Ø4x20 29

6.520

16 24

58HRC L

10

184

174 6.5 124

230

220

170

20 10 19.5 37

30 H7

M6x25

Ø8.4 Ø6H7

40 10 10

980 N/mm2

25

L3 80

24

75 50

10

21.5 7

7Ø8.4 H7 Ø6

30

L2

16

20

55 HRC

10

06

M6x15 Ø4x20

M6x20

7

12

20

02

6.5

90

16

58HRC

6.5

56

270 19

4

32

20

01

12 24

7

7

Type

170

M6x15 Ø4x20 220

M6x20 302

20

30 12

L3

7 90/3 ZH

15 Fixed Cam

58HRC

7

ZH 90/2

3

L1

10

21.5

10

30 12

Ø8.4 Ø6H7

6 L2

L

15

10 L

Series

2

50 9

6.5

9

980 N/mm2

6.5

Ø8.4 56

55 HRC

42

31.5

Ø8.4

4

80

23.5

55Ø12 HRC

7

Type

980 N/mm2

03

30 25

M16

58HRC 396

75

Series50

LM6x25 Ø4x20

M6x25

ZH 90/03

04

ZH 90/04

05

ZH 90/05

200 16 24

250

29

6.5

300

110 L

78

Ø10

A 40 10

80

379 7

L

Ø8.4 Ø6H7

256 14.5 M4 30

27 7

25

10B

17

www.hales.com.au 18.5 30.2 20

10


20

20

Latch Locks 12

30 12

980 N/mm2

20

L1

10 Ø8.4

10

L

20H7 Ø6

L

Ø6H7 7 15 26

20

L1 L2

20 4

10

21.5 L2

58HRC 4

7 15 32

10

21.5

L3

Series 15 ZH 91/A 26

24 16 24 Ø8.4 Ø6H7

20 L 58HRC L

55 HRC 980 N/mm2

80

40

7 55 HRC

56

980 N/mm2 15

40

75 50

980 N/mm2

75 50

M6x25

M6x25 Ø4x20

M6x25

6.5 M6x25 Ø4x20

29

30

Ø10

40 10 10

H7

80 Ø12.5

379

30 10

25

M16

379

80

256

27

256

27

Ø12.5

30

110 Standard Sets

29

16 24

Ø8.4 Ø6H7

10

20

Ø12

10 19.5 37 10

Ø12

10 19.5 37

30

30

H7

16 24

6.5

6.5

15

40 10

7 25

M16

56

Ø10

980 N/mm2

30

6.580

20

58HRC

Series ZH 91/B

L3

19 6.5

Ø8.4 Ø6H7

7 15 32

58HRC

7

M6x156.5 Ø4x20

M6x20 16

12 6.5

Ø8.4

19

7

20

Ø4x20

mould actions

30 12

980 N/mm2

6.5

7

20

M6x20

7

7

Ø8.4 Ø6H7

58HRC 20

396 58HRC 396

L 17

110 7

A

L

14.5 M4

7

25

18.5

B

d

7

L

M4 7

14.5 M4

M6

25

18.5

B

d

30.2

M4

12 10

30

30.2

17

12 10

30 A

L

M6

Product Code Box 200 FIX Box 250 FIX Box 300 FIX Box 400 FIX

www.hales.com.au

Fixed Sets Qty 2

ZH 90/2

Qty 2

ZH 90/03

Qty 2

ZH 90/3

Qty 2

ZH 90/04

Qty 2

ZH 90/4

Qty 2

ZH 90/05

Qty 2

ZH 90/A

Qty 2

ZH 90/B

Product Code Box 140 R Box 200 R Box 250 R Box 140 R

Adjustable Sets Qty 2

ZH 90/1

Qty 2

ZH 90/01

Qty 2

ZH 90/2

Qty 2

ZH 90/02

Qty 2

ZH 90/3

Qty 2

ZH 90/6

Qty 2

ZH 90/1 BIS

Qty 2

ZH 90/01

79


mould actions

FasTie Couplers & Studs

Shop Air

Moving platen

Pull stud

Mold ejector plate

Cylinder Press ejector plate Center knockout bar or centre adapter with pneumatic fitting

Coupler

Mold ejector housing

FasTie Quick-Connect Ejector System “tie-in” the mould ejector plate to the press ejection system. A pneumatically-operated piston inside the coupler releases the pull stud from the press ejection system to reduce set-up and change-out times.

High Strength FasTie Couplers

High Strength FasTie Stud

79 3.10

61 2.4

53 2.10 HS

42 1.65 26.3 1.03

13 .50

5/8-11 internal thread (REF) Threads per model number

80

Threads per model number

HS 27 1.062

3/4" HEX

Model Number

Thread Size

Model Number

Thread Size

FTFHS-50

1/2-13

FTMHS-38

3/8-16

FTFHS-63

5/8-11

FTMHS-50

1/2-13

FTFHS-M12

M12 x 1.75

FTMHS-63

5/8-11

FTFHS-M16

M16 x 2

FTMHS-M12

M12 x 1.75

FTMHS-M16

M16 x 2

FTMHS-M120

M20 x 2.5

www.hales.com.au


mould actions

Ejector Couples

Mould Open-Coupler Engages & Pushes Forward

Mould Closed Material Injected

C

F

G

H I

Coupler and Bars Pull Back the Ejector Plate

J

D E

K

L

M

Coupler Product Code

Thread

F

G

H

I

J

K

L

M

302M12COUP 402M16COUP 402M162COUP 402M20COUP 412M16COUP

12x1.75 16x1.5 16x2 20x1.5 16x1.5

34 40 40 40 58

32 38 38 38 56

32 38 38 38 52

39 48 48 48 65

43 53 53 53 70

9 13 13 13 17

15 15 15 15 18

42.5 52 52 52 68

Barbs Product Code

Thread

C

D

E

301M12BARB 401M16BARB 401M20BARB 411M16BARB

12x1.75 16x2 20x2.5 16x2

22.8 25.8 25.8 35

20 20 20 35

45.5 55 55 68

mould actions

Air Ejector Couplers ±0,1

Ø29,82 M20x1,5 G1/8”

Ø24,8

Ø36 Ø58

A Ø35

27

20

16 68

25

M20x2.5

Nr 6 sfere - Ø8 22,5

22,5

5,5

94

Standard Coupler

Large Coupler

Ø39 Ø26 A

1/8”GAS M18x1,5 Ø48

±0,1

Ø29,82 M20x1,5 G1/8”

Ø36 Ø58

Ø24,8

A Ø35

27 M16x2

20

18,5

28,5

32

47 100

6

15 21

20

16 68

25

M20x2.5

Nr 6 sfere - Ø8 22,5

22,5

5,5

94

Product Code

Description

QKAC18 QKA20

Standard Coupler Large Coupler

www.hales.com.au

81 Ø39 Ø26 A

1/8”GAS M18x1,5 Ø48


mould actions

Hydraulic Cylinders

V250CE Compact Block Hydraulic Cylinder The V250CE cylinders have been specially designed for being extremely compact and for applying the integrated end stroke magnetic switches. Furthermore their construction permits a high standardization with consequent lower price and immediate delivery time. Available bores: from 25 to 100 mm. Strokes 20, 50 and 80 mm. Depending on the bore. These cylinders are ideal for short stroke slides and cores on plastic injection moulds. The use for heavy duties is not recommended. Technical Features: Max. working pressure: up to 250 bar (3625 PSI) Bore Size: 25 to 100 mm Rod Size: 18 to 45 mm Max. working temperature : Magnetic version: 80°C - 176°F Non-Magnetic version: 100°C - 212°F Stroke : 20, 50 and 80 mm (according to the bore size)

V215CR Tie Rod Hydraulic Cylinder The cylinders of V215CR range are built according to ISO 6020/2 Compact Norms and they are changeable with other similar cylinders (with reserve; personally verify all dimensions) This model permits a wide range of applications with the best compromise between quality and price where not particular requirements about pressure, temperature, dimensions are requested. Till bore 160 magnetic switches can be applied (with a proper version). Technical Features: Max. working pressure: up to 215 bar (3117 PSI) Bore Size: 25 to 200 mm Rod Size: 12 to 140 mm Max. working temperature : Magnetic version: 80°C - 176°F Non-Magnetic version: 120°C - 248°F Stroke: 20 and 1500 mm (according to the bore size)

V260CF Self-Locking Rod Hydraulic Cylinder The V260CF are double-acting hydraulic cylinders with a mechanical locking system of the rod in the end stroke position (extended rod), which permits to contrast very high opposite thrusts. Such a solution is widely applicable in the field of plastic injection and die-casting molds, in order to stand the injection pressure on large molding surfaces. The rod is hydraulically unlocked automatically when the piston comes back. WARNING: For a correct functioning the cylinder it’s necessary to complete all the times the total available cylinder stroke, both forward and backward, in order to assuring the locking on one side and to avoid hammer-effects on piston-rod screw on the other side. For a firm locking it is necessary to keep the oil in pressure, when pushing, at a minimum of 120 bar-1740 PSI.- Pay great attention to the traction force, which is considerably lower than the thrust. Technical Features: Max. working pressure: up to 260 bar (3770 PSI) Bore Size: 30 to 84 mm Rod Size: 20 to 60 mm Stroke: 30 and 150 mm (according to the bore size)

82

www.hales.com.au


general

Smartflow Limit Switches

Smartflow® Mould Protective Limit Switches are designed and built by engineers with expert mould-building experience. Thinswitch®, SmartLock® and VersaswitchTM are the benchmark switches in the injection moulding industry. Moulders rely on them to provide dependable position indication and protection for valuable injection moulds.

Thinswitch® Global Limit Switch Liquid-Resistant Limit Switch - 3mm/4mm Height Smartflow® Global Thinswitch® Limit Switch helps prevent accidental mould close in injection moulds by verifying ejector plate return in injection moulds with 3mm or 4mm rest buttons, and where occasional water or oil spray is present. A polyurethane dome covers the actuator spring, protecting internal gold switch contacts from environmental contamination. · Adjustable actuation between 3.2mm and 4mm from the switch base (excludes spacer) · Over 14 million cycle life · 176F (80C) standard temperature rating Product Code TW-222-LR

Thinswitch® Limit Switch Verify ejector plate return before closing the mould. Mount inside ejector housing and wire to machine controls. Use for core slides or any place where space is limited. · Prevents costly mould damage · Small size - 2.15” L x 1.5” W x 0.18” thick · Fits behind ejector plate · 10 million cycle mechanical life · Adjustable operating point · Electrical capacity at 250V AC 5 Amps Resistive, 4 Amps Inductive · Optional high temperature model Product Code T-222

Thinswitch® Liquid Resistant Limit Switch Designed to verify ejector plate return in areas where occasional water or oil spray is present. The Thinswitch helps prevent accidental mould close in injection moulding applications by providing a position switch that is tied to the injection moulding machine control. The liquid resistant switch uses the same mounting hole locations as the original Thinswitch. · Over 10 million cycle life · 175F (79.4C) standard temperature rating · 250F (121C) high temperature unit for higher temperature needs · Mounting screws and wire clips included Product Code HT-291-LR

Smartlock® Core Slide Retainer and Limit Switch The slide retainer and limit switch is designed for injection moulders to provide switching plus slide retaining in one unique package. The SMARTLOCK® locking function prevents premature slide movement during moulded part ejection while the SPDT switch is simultaneously actuated. · New capture screw prevents plunger loss. · Over 10 million cycle life provides long dependable service. · 27 pounds holding force: adjustable for optimum operation. · Stripped and tinned 6 ft. wire leads make the switch ready to install without modification. Product Code SL-222

www.hales.com.au

83


general

Date Inserts L -0.05

L // ±0.050 A -0.05

// ±0.050 A

ØA m6

ØC

ØA m6 A

D+1

ØA m6

A

Blank FA042200 FA053000 FA063200 FA084700 FA105700 FA126700 FA168700 FA200700

11 0 1 4 32 4 32

11 0 1 4 32

11 0 1

7 6 Months 12

11 0 1

4 32

2

05 0Bronze 6 7

12

+0.1

L

L

ØAH7

ØAH7

D

2.2 3 3.2 4.7 5.7 6.7 8.7 10.7

6 6 12 12 12 12 12 12

05 0

7 6E

3.5 3.5 4 6 8 10 12 Arrow 14Only

12 N 13

L 12 12 20 20 20 20 20 20

90 6 1

N 4

4 5 5 6 8 10 Year +10 Arrow

1

2

90 6 1 13

Arrow Only L -0.05 D+1

6.3

ØC

ØAH7

3

3 ØA m6

IMPORTANT When replacing the insert, be sure to tighten until hearing the engagement “click”.

4

ØE

3

C

B

Date Stamp Inserts M

Blank

2

N // ±0.050 A

ØE

1 21 11

N

51 4 1

+0.1

5 6 Bronze 7

01 9 8

21

Year

2

N 1 21 11

01 9 8

Bronze

4 5 6 8 10 12 16 20

13

ØC -0.03

90 6 1

13 + Year 12 Months

1 21 11

56 7 A

12

Blank CAD Insertion Point

4

51 4 1

01 9 8

05 0

4 32

4 32

4 32 4 32

4 32

1 21 11

ØE

Year + Arrow

M

A Year

IMPORTANT IMPORTANT IMPORTANT When replacing the insert, be surereplacing to tightenthe insert, beWhen When sure to tighten replacing 1 the insert, be sure to tighten 1 12 until hearing the engagement until“click”. hearing the engagement “click”. until hearing the engagement “click”.

01 9 8

4 32

Year

Year

12 Months + Year

51 4 1

M

12 Months + Year

6 7

01 9 8

N

-0.03

M

05 0

01 9 8

51 4 1

01 9 8 51 4 1

ØC -0.03

12 Months

1 21 11

D+1

6.3

56 7

51 4 1

90 6 1 13

+1

21

L

12

4 FA042204-... FA042212-... FA053012-... FA053004-... ØA g6 FA063205-... ØC FA063212-... FA084712-... FA084705-... L // ±0.050 A D 6.3 FA105712-... FA105706-... A 4 4 Arrow Only Year Arrow + Arrow Only Year +Arrow ArrowOnly Point FA126712-... CAD Insertion FA126708-... ØC ØA g6 ØA m6 ØC FA168712-... FA168710-... FA200712-... FA200710-...

1 21 11

1

00

135 6 7

Blank

-0.05

12 Months

+0.1

N

12

-0.05

ØA m6

-0.03

56 7

N

00

12 Month L+ Year

// ±0.050 A

general

Blank Year

901 621 11 1

01 9 8 01 9 8 51 4 1

01 9 8 01 9 8

01 9 8

12 Months FA0422SF FA0530SF FA0632SF FA0847SF FA1057SF FA1267SF ØC FA1687SF FA2007SF

91021611121 11 1

12 5 6 576 7 13

6 67 7

CAD Insertion Poi

ØA g6

4

Blank 12 Year Months + Year

Year12 Months 12 Months + Year

1 211211 11

05 5 0

A

4

4

Inner insert is always at the same level as the body of the date stamp. Wide range of diameters. Only a H7 pocket required for assembly. 12 Months Year Blank 12 Months + Year CAD Insertion Point No downtime when changing inserts. Internal mechanism guarantees 21 11 90 6 1 21of 1 secure replacement inserts. 1 11

ØA g6

ØC

01 9 8

12 Months + Year 12 Months

1 21 11

56 7

A

4

ØA m6

A

01 9 8

12 Months

ØA g6

ØC

11 0 1

ØC

CAD Insertion Point

4

Materials: INOX. 1.4034 Hardness: 51 ± 3 HRC. CAD Insertion Point CAD Insertion Point Max. working temp 150°C Patented System ØA m6

4

4

ØA g6

11 0 1

4

11 0 1

4

L -0.05 6.3

D+1

4

ØA g6

ØC

4 32

L -0.05 // ±0.050+1A D

4 32

6.3

4 32

L -0.05 // ±0.050 +1 A D

6.3

4 32

// ±0.050 A

6.3

D+1

6.3

-0.03

1 2

ØA g6

ØC

A

2

1

4

M

CAD Insertion Point

Bronze Arrow Only 12 Months

6 7

11 0 1

4 32

05 0

12

13

ØE

Product Code

ØAH7

IMPORTANT

1

1

2

2 2

1

2

L+0.1

Bronze

L+0.1Bronze

Arrow Only

+0.1

L

ØC

ØAH7

M

3 IMPORTANT When replacing the insert, be sure to tighten until hearing the engagement “click”.

2

1

. . . . . . . .

. . . . . . . .

3

IMPORTANT C M When replacing the insert, be sure to tighten 2.2 7.5 “click”. until hearing the engagement

3 3.2 4.7 2 5.7 6.7 Bronze 8.7 10.7

7.5 17 17 17 17 17 17

Arrow Only

Year + Arrow

ØE

3

ØE

IA2275 IA3075 IA3217 IA4717 1 IA5717 IA6717 IA8717 IA1007

Product Code

-0.03

ØE

ØAH7

Blank

90 6 1

N

M

IMPORTANT When replacing the insert, be sure to tighten When replacing the insert,until behearing sure tothe tighten engagement “click”. until hearing the engagement “click”.

1

Year and Arrow

Year Year + Arrow

51 4 1

M

56 7

01 9 8

ØC -0.03

1 21 11

4 32

1 21 11

-0.03

L

Year + Arrow 12 MonthsArrow + Year Only

01 9 8

Material: INOX. 1.4034 ØC Hardness: 51 ± 3 HRC.

+0.1

IA2275SF IA3075SF ØAH7 IA3217SF IA4717SF 1 IA5717SF 2 IA6717SF IA8717SF IA1007SF

C

M

2.2 3 3 3.2 4.7 5.7 6.7 8.7 10.7

7.5 7.5 17 17 17 17 17 17

Bronze

L+0.1

www.hales.com.au

84 ØE


general

Double Date Stamps

Cad Instertion Point Cad Instertion Point

Materials: INOX. 1.4034 Hardness: 51 ± 3 HRC. 6.3 // ±0.050 A Maximum working temperature 100°C. Patented System

20

12+1

Blank ØA g6

ØB

N = # of years

ØC 20+0.1

A

12 Month. + Yr

20+0.1

Ø

N = # of years

ØA

ØAH7

Bronze

ØA m6

ØE

N = # of years

20 -0.05 4

12 Months + Years N

4

N

12+1

6.3

// ±0.050 A

4

N

20+0.1

4

A

4

12 Months + Years Bronze

Blank

12 Months +ØA Years g6

Blank

Bronze

12 Months + Years

Blank ØA g6

N

ØE

4

N = # of years

ØAH7

ØE

ØAH7

Blank

FD.080512-.. FD.120812-.. FD.161012-..

20+0.1

FD.080500 FD.120800 FD.161000

A

B

C

E

N

8 12 16

5.5 8 10.5

3 4 5.3

6 10 12

5 6 10

general

Mould Identification JIS StandardMonth/Year Mould Bases Inserts ##

7 6

90

41 51

8

3 4 5

B

21 1 2

11 01

3

4

ØC ØA g6

9 0111

20 -0.05

ØB

12+1

6.3

// +1 ±0.050 A 12 4 ØA m6

m6 ØB ØC Replaces the needØAfor 2 separate date stamps. No need to machine 2 separate holes. Minimum space A Cad Instertion Point required for installation.

20 -0.05

-0.05

12 13

A

A = Diameter/Tolerance = +.00 - .02 B = Length/Tolerance = ± .03

DIA

A

B

DY-08 DY-10 DY-12 DY-16

Dia 8.00 Dia 10.00 Dia 12.00 Dia 16.00

10.00 10.00 12.00 14.00

DIA

A

B

DM-08 DM-10 DM-12 DM-16

Dia 8.00 Dia 10.00 Dia 12.00 Dia 16.00

10.00 10.00 12.00 14.00

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85


general

Moulding Date Inserts

±0.02

43 2

07

7 6 5

ØF

9 10 8

1 12 11

Compress Spring

0.6xL

ØDh7

Inner Insert

Engraving Position

ØF ØDm6

Outer Insert

Indication 15

2

2

2 4 56

2

2

Year 8 9 10

8

8 9910108 9 10910

8

Month

15 14 8 9 10

5

15 14 114 514 01 25 14 819 10 8 9210

5

0 1255 2 7 285 142015 275 8 214

20 2205 250

37 8 20 2735 8

8 9 10 48 39 102

9 10

8 9 10 8 9 10

Year + Month

Arrow 73 8

2 4 56

849310 2

8 9 10

15 2 4 56

4839 210

8 9 10

9 1015 814

15 4 25 6

38 9 21510 414

8 43 2 10 14 4839152

14 423015225 14 41 3 2 5

Year Day Numbers

7 8 73 8

4 56 4 56

12 13 15 4 56

Month

8 9 108 9 10

1 20 28 5 142015 275 8 14 7 20 255

3 2

4 3 42 3 2

275 8 8 37 20 3

73 8 2 4 56

15

15

0 2 1 14 10 20 12557 8 14 20 73285 142015 275 8 14 8291105 5 148 2910510 25 8 9 5

14 114 5 15

2 4 56

121513

65 57 6 7

7126 153 56 7

126 153 57 6 7

12 13 65 715

4 56 126 13 5 715 1513 12

4 56

12 13 15

15 2 4 56

15 2 4 56

2 4 56

2 4 56

Year

20 2205 25

15 2 4 56

4 56 6 173 51215

37 8 20 7235 8

15 4 56

12 13 12 13

1 5126 73

12 13 67 515

56 7

67 75 6 5

0 12557 8 14 20 15275 8 214 20 72358 14 483195210 42031525 14421035 225 14

12 13 15

3

3

2

3 3

1 1

Blank

0 0

2

4 56

2

Shift

2

15 12 13

7 87 8

0

1

3 3

2 4 56

4 56 4 52 6

12 6153 715

567

5 6173 12

3 7 8

15

12 13 765

765 765

3

15

2 4 56

9 00 1

901 0 901

2 132 3

3

15 2 4 56

765 56 7

567

56 7

3 7 8 20 2735 8

15 4 56

901 0

2 13

37 8

1

1

51010 12 031

3

12 13 15 4 56 9 10 1

9 00 1 1

2 135

2

3

112215113 3 12 13

57 66 75

56 7 56 7

Day

5126 173 15 1 09

901 1 09

5

Numbers

12 13 567

56 7

13 712 5 6 57

5126 173

09

1100 11 25 3 10

2

Shift

5

5 66 7 7

09

1 091 1112

10 1110510 110112 35

0

2 3140 11 5 121030 141

0

1

Blank

567

567 091 1112

1203 141

9 00 1

2

901 0

1112 1

2 3 24 33 44

91 0 1

9 00 1 1

234

901 1 09

12

11 1 1 1112 15 1112 1

1112 1 09

1

CCSA0012 CCSA0016 CCSA0020 0 CCBA0012 0 CCBA0016 CCBA0020

1 09

2 13

12 16 20 12 16 20

901

1 1

CCSA0006 CCSA0008 CCSA0010 CCBA0006 CCBA0008 CCBA0010

1 1120911

10 2 31

0

15

15

112 11 09

35 5 0 1110 2 53 101011 2 3 10 2 1 5 1

0

1 11112 0911

0 1 2101309 4811 10 9 18 1 5 1010910811

9 00 1

12 11 11 5

98

901 0

15 1112 1

4 2 3 10

9 01 1

9 00 1 1

1112 1

15 1211 1 112 11

2 39 48 10

901 1 09

1

1

6 8 10 6 8 10

901 1 09

1

1 0

1 09 1 1112

2 32 3

0

1 1 1112 09

3 2 1

1 2 3

9 00 1

09 1 1112

15

15

234

10 2 3 1

901 0

09 1112 1

15

510 10

9 10 1

9 00 1 1

1112 1 15

1112 1 15

1112 1

5

901 1 09

15

15

15

15

10 1110 11

1 11 112 09

901 109

CCMY_*_12 1112 1 1111251 CCMY_*_16 15 CCMY_*_20 CCMA0012 112 11 CCMA0016 112 11 CCMA0020 CCYA_*_12 CCYA_*_16 09 09 CCYA_*_20 CCDA0020 CCDA0020 1 1 CCNA0012 CCNA0016 CCNA0020 901

1 1 2103 411 5 2 13 53 10 2 31 104 11 5 2103104112 3510 11012 53 1010 1 2513 0 2 1

21031904811 510 911008 11 510190180112 3510 1101 2 53 101011 2513 10 2 513

1 112 11 09

12 16 20 12 16 20 12 16 20 20 20 12 16 20

10 9 180 9 8

2 13 10049181

1211 1 11 112 09 15

CCMY_*_06 CCMY_*_08 CCMY_*_10 CCMA0006 CCMA0008 CCMA0010 CCYA_*_06 CCYA_*_08 CCYA_*_10 CCDA0012 CCDA0016 CCNA0006 CCNA0008 CCNA0010

15

102 3114

12 1 1112 1 0911 15

Product Code

234

15

2103948

12 1 11 112 11

DIA

234

15

1029384

112 11 1112 1

Product Code

234

15

234

1112 1

6 8 10 6 8 10 6 8 10 12 16 6 8 10

15

2 3 42 3 4

15

234

1112 1

DIA

56 7

Indication

DIA

Product Code

DIA

Product Code

3.1 4.2 5.2 3.1 4.4 5.2 6 8 10 6 8 10 12 16 6 8 10 6 8 10 6 8 10

CIY_*_06 CIY_*_08 CIY_*_10 CIA0006 CIA0008 CIA0010 COM0006 COM0008 COM0010 COY_*_06 COY_*_08 COY_*_10 COD0012 COD0016 CON0006 CON0008 CON0010 COS0006 COS0008 COS0010 COB0006 COB0008 COB0010

6.2 8.2 11 6.2 8.2 11 12 16 20 12 16 20 20 20 12 16 20 12 16 20 12 16 20

CIY_*_12 CIY_*_16 CIY_*_20 CIA0012 CIA0016 CIA0020 COM0012 COM0016 COM0020 COY_*_12 COY_*_16 COY_*_20 COD0020 COD0020 CON0012 CON0016 CON0020 COS0012 COS0016 COS0020 COB0012 COB0016 COB0020

Dimensions

86

DIA

D

L

F

6 8 10 12 16 20

6 8 10 12 16 20

8 10 12 14 14 16

3.1 4.4 5.2 6.2 8.2 11

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general

Sprue Bushes 10

A2

-0.02

0

A1-0.1

Ø3.5

D1

L1+0.4

Product Code

A1

D1

L1

A2

Radius

CS6

25

16

60

15

3/4

CS8

25

16

80

15

3/4

BM6

35

20

60

15

3/4

BM7

35

20

70

15

3/4

BM8

35

20

80

15

3/4

BM9

35

20

90

15

3/4

BM10

35

20

100

15

3/4

Finished Sprues

general 5

40

35

15

d2

d1

D

L

Material: S45C Product Code

D

L

d1

d2

Radius

SB166

16

60

3.5

5.6

3/4

SB168

16

80

3.5

6.5

3/4

SB206

20

60

3.5

5.6

3/4

SB208

20

80

4

7

3/4

SB201

20

100

4

10

3/4

general

Location Rings *

**

77 5 35 101.6

* - Finished Location Ring

M6 15

15.80 24.6 101.6

* * - Blank Location Ring

Product Code

Description

Material

LRF LRB

Finished Location Ring Blank Location Ring

S45C S45C

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87


general

Insulation Sheets

Machined to suit your application. Polyester glass laminate. Low thermal conductivity continuous to 220C. Standard sheet also available. 0.8-50mm thick available.

Cap screw clearance hole Countersink holes

Location ring cut out

general

Sintered Vents

Blowmould, Diecast and Injection Moulding Diameter

Used for Blow Moulding, Diecasting or Vacuum Casting Pore Diameter: 0.30mm

Diameter Length

Pore diameter

Product Code

30510

30610

30615

30810

30815

31010

31015 Length

31210

31215

Diameter

5

6

6

8

8

10

10

12

12

14

No. of Pores

89

89

89

200

200

340

340

340

340

550

Length

10

10

15

10

15

10

15

10

15

15

Effective diameter

31415 Pore diameter

Diameter

Effective diameter

Diameter

Length

Used for Plastic Injection Moulding Pore Diameter: 0.03 ~ 0.10mm

88

Length

Product Code

SV030410

SV030610

SV030810

SV031010

SV050610

SV050810

SV051010

SV100810

SV101010

Outer Diameter

4

6

8

10

6

8

10

8

10

Effective Diameter

2.5

2.5

2.5

2.5

3.5

3.5

3.5

5.5

5.5

No. of Pores

606

606

606

606

804

804

804

780

780

Length

10

10

10

10

10

10

10

10

10

www.hales.com.au


general

Air Poppets

Material: INOX. 1.4034 Hardened: 51 ± 3 HRC. Working pressure: 1.5-6 BARS.

1 Bar ~ ~ 1kg/cm2

ØA m6 4

Helps part ejection with air.

ØB

6.3

D

C -0.05 H

+1

CH. 2x10˚ 4 ØA g6 ØA m6

4

ØB

6.3

1

3

C -0.05 12+1 CH. 2x10˚

Product Code VA.050412 VA.065212 VA.086512 VA.100812 VA.121012 VA.161320 VA.201720

ØA m6

A 4 ØA g6

6.3

B

5 6 8 10 12 C -0.0516 H+1 20

ØB

C Mat. Sintered

3 5.2 6.5 8 10 13 17

4

12 12 12 12 12 20 0.03 20

Bronze

D

E

H

1.5 1.5 1.5 2 2.5 3 3.5

4 4 4 8 10 12 16

7 7 7 7 7 12 12

ØA g6

general

VAN Air Valves 4

CH. 2x10˚ B

1

Y

A

2

C

Bronze

L

C+0.1

High Pressure Air Valve Stainless spring designed for fast cycles Max temperature 130°C Product Code 0IVA01N 0IVA02N 0IVA03N

www.hales.com.au

ØE ØA-0.01 A

B 3

C

L

Y

8 12 18

11 18 22

6 8 12

24 34 45,5

1,0 1,0 1,0

VD

VA -FV

89


4

general

ØA g6

ØB

6.3

Double Valve

ØA m6

3 4

ØB

1

6.3

1

C -0.05

3 12+1 CH. 2x10˚ 12

ØA g6

C -0.05

4 +1

Mat. Sintered Bronze

CH. 2x10˚ Mat. Sintered Bronze

4 ØA g6

C -0.05 H+1

6.3

0.03

4

C -0.05 ØA m6

ØA m6

H+1

6.3 ØB

ØB

4

0.03 ØA g6

ØA g6 CH. 2x10˚

4

4

CH. 2x10˚

1

2 2 Bronze

1 C+0.1

Bronze

C+0.1

ØE ØA-0.01

3

ØE ØA-0.01

3

VD

VA -FV

VD

90

VA -FV

Product Code

A

B

C

E

H

VD.080512 VD.100612 VD.120812 VD.161020

8 10 12 16

5 6 8 10

12 12 12 20

4 5 7 9

7 7 7 12

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general

High Pressure Air Valve

Cad Insertion Point

øA m6

4

Triple air entrance to ensure balanced opening

6.3

øB

1 D Cad Insertion Point

øA m6

4

12

6.3

øB

7+0.1

D

6.3

øA g6

6.3 4

3

6.3

øF

4

øA g6

Cad Insertion Point

Triple air entrance to ensure balanced opening Maximum Injection Pressure: 2.500 Kgs/cm2

6.3

4

øF

15+0.1 4

7+0.1

øB

6.3

1 3

12

øA m6

Triple air entrance to ensure balanced opening 15+0.1

2

Maximum machining 3

1

Ma Bronze

2

12 +0.1 Maximum Injection 15 +0.1 Pressure: 2.500 7 Kgs/cm2

Maximum machining allowed 12

6.3

3

4

3 øF

Max. H

15 Bronze 6.3

1

øA g6 12 3 15 øE 1

øA-0.01 4

3 2 Maximum machining allowed

øE 3

øA-0.01 4

Max. H

Bronze

5

øE øA-0.01

Material: INOX. 1.4034 Hardened: 51 ± 3 HRC. Working pressure: 2-10 BARS. 4 Product Code

A

B

D

E

F

H

VH.086515

8

6.6

2

5

7.8

0.75

VH.121015

12

9.9

2.9

5

11.8

1

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91


general

Counter Views

1 2 3 4 5 6 7

Progressive’s CounterView positively monitors mold activity, validates process monitoring data, and assists mold maintenance procedures.

ID

Parting Line Mount - makes unit easily visible to operator

• Maximum operating temperature is 120°C (250°F) • Counter: Bib-resettable mechanical, 7 digit.

1.125 (28mm) 1.000 (26mm)

.938 (24mm)

PL

0000000

1.875 (48mm)

#8-32 x 1" SHCS (2) (M4-.7 x 25mm SHCS Included) 1.500 (38mm)

Internal Extension Mount - Machinable 200mm (8”) extension allows installation to sup. plate or rail.

Product

Description

CVPL-100 CVPL-200

Inch Standard Metric Standard

External Mount - No pocket machining necessary. Designed specifically for retrofit applications

+.005 .375ø -.000 (10mm)

.250 (6mm)

PL

.465 (12mm)

.9 3 (24mm)

PL

92

0000000

1.000 (26mm)

.750 (19mm)

1.125 (28mm)

0000000

Modify actuator to extend above parting line .170" (4mm)

R 5/16 (R 8mm)

#8-32 x 1" SHCS (4) (M4-.7 x 25mm SHCS Included)

#8-32 x 1" SHCS (2) (M4-.7 x 25mm SHCS Included)

Product

Description

Product

Description

CVIN-100 CVIN-200

Inch Standard Metric Standard

CVEX-100 CVEX-200

Inch Standard Metric Standard

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general

CVe Monitors

• 7-digit LCD display with a push button to move through the display modes • 4GB Flash drive for file storage and 4+ year battery within monitor • Water resistant with an ingress protection rating of IP52 • Maximum temperature: 190° F (90° C) • Dimensional

1.125 (28mm) with compatibility

.141ø

+.015 -.000

Progressive’s mechanical CounterViews +.3 .394 (3.6mm -.0)

Center • Mini USB connectivity for dataActuator retrieval with cables sold separately

Modify actuator to extend above parting line .170” (4mm)

1.125 (28mm)

(10mm)

Mounting Block

Extension Rod 1.875 (48mm)

1.125 (28mm)

.938 (24mm)

+.015 .141ø -.000

P L .394 1.000 (26mm) Actuator Center (10mm) Screws (2)

(3.6mm +.3 -.0)

Screws (2) Modify actuator to extend above parting line .170” (4mm)

1.125 (28mm) Mounting Block

Extension Rod 1.875 (48mm)

1.500 (38mm) .938 (24mm)

Screws (2)

R 5/16 (R 8mm) P L 1.000 (26mm) Screws (2)

1.500 (38mm)

R 5/16 (R 8mm)

Cycle Count Total cycles for the life of the mould is presented on the main screen of the CVe Monitor

Effiency Percentage The percentage of time that the mould has been actively cycling vs being idle

Cycle Time Since the first production cycle, the cycle time is shown in seconds for the life of the mould.

Effiency Percentage-Recent The percentage of time the mould has been active in the past 25,000 cycles.

Cycle Time-Recent Cycle time for the past 25,000 cycles

Cycle Count Rest A seperate counter that can be reset to 0 for interim monitoring of cycles when pressed and held

Embedded Flash Drive Users can utilize the 4GB flash drive on the CVe Monitor by connecting the device to a PC using an industry-standard mini USB cable, sold on the next page. Users press the button to get to the flash drive mode and then the storage area is represented on the PC by a new drive letter

Product Code

Description

CVE-INT

Internal Extension Rod (8”/200mm) including a hex key for CVe Monitor set screw removal

CVE-EXT

External Mounting Block including #8-32 x 1” SHCS (2) and M4 x 25mm SHCS (2)

CVE-M

CVe Monitor v2 mould Maker/moulder version including #8-32 x 1” SHCS (2) and M4 x 25mm SHCS (2)

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93


general

Tunnel Gate Inserts

Standard Tunnel Gate Inserts Version S1 - With Machining Allowance

S1

T

• With machining allowance on upper surface S1 • Available in round (TGR) and square versions (TGS) • Available in 2 degrees of hardness (40 HRC/ 60 HRC) • Highly wear-resistant hot worked steel M2 (1.3343)

T

S S2

Standard Tunnel Gate Inserts Version S2 - With Vestige

S S2

• For flat parting surfaces, including vestige with integrated cutting edge • Available in round (TGR) and square (TGS) versions • Available in 2 degrees of hardness (40HRC/ 60 HRC) • Highly wear-resistant hot worked steel M2 (1.3343)

S1

TGC

TPS

Straight Standard Sub-Gate Inserts Version TPS - For Side Gating • Straight standard sub-gate for side gating • Integrated dead-end recess reduces loss of pressure S1 TGC and shear stress • Highly wear resistant hot working steel M2 (1.3343) - 54+2 HRC SGC S2

Contourable Tunnel Gate Inserts Version SGC - For Side Gating

SGC

S2

• Curved tunnel permits gating deep inside the part • Integrated dead-end recess reduces loss of pressure and shear stress. • Highly wear-resistant hot worked steel M2 (1.3343) -54+2HRC

Contourable Tunnel Gate Inserts VersionS1TGC - With Machining Allowance

TGC

• With machining allowance on upper surface • Available in round (TGR) and square versions (TGS) • Available in 2 degrees of hardness (40 HRC/ 60 HRC) • Highly wear-resistant hot worked steel M2 (1.3343)

94

SGC S2

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general

Die Springs Medium Duty

Silicone Chrome Die Springs Raymond

Maxiumum deflection: 50%

Medium Duty Colour - BLUE Rod

Hole

Free Length

Free Length Hole Dia.

Rod Dia.

3/8 3/16 10mm 4.5mm

Wire .89 x 070

1/2 13mm

9/32 7mm

Wire 0.52 x .093

5/8 11/32 16mm 8.5mm

Wire 0.69 x .109

in.

mm

1.00 1.25 1.50 1.75 2.00 2.50 3.00 12.00 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.50 5.50 6.50 7.50 12.00 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 12.00

25 32 38 44 51 64 76 305 25 32 38 44 51 64 76 89 115 140 165 191 305 25 32 38 44 51 64 76 89 102 305

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lb at 1/10â&#x20AC;? Defl

5.6 4.8 3.8 3.4 2.8 2.4 1.8 0.6 10.0 9.2 7.6 6.8 6.4 5.2 4.0 3.0 2.5 2.1 1.6 1.1 0.8 13.0 12.8 10.8 9.6 8.8 6.0 5.6 4.8 4.4 1.4

Maximum Deflection 50% of Free Length

Deflection for Average life 40% of Free Length

Deflection for Average life 25% of Free Length

Pressure Pounds

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

23 24 23 24 22 24 22 29 40 46 46 48 51 52 48 42 45 46 42 33 38 52 64 65 67 70 60 67 67 70 67

.400 .500 .600 .700 .800 1.000 1.200 4.800 .400 .500 .600 .700 .800 1.000 1.200 1.400 1.80 2.2 2.6 3.000 4.800 .400 .500 .600 .700 .800 1.000 1.200 1.400 1.600 1.800

14 15 14 15 14 15 14 18 25 29 29 30 32 33 30 26 28 28.6 26 20.6 24 33 40 41 42 44 38 42 42 44 42

.250 .312 .375 .437 .500 .625 .750 3.000 .250 .312 .375 .437 .500 .625 .750 .875 1.125 1.375 1.625 1.875 3.000 .250 .312 .375 .437 .500 .625 .750 .875 1.000 3.000

31 35 34 36 35 38 35 48 58 66 68 71 79 81 76 67 71 71 60 45 56 55 79 88 93 102 87 103 104 113 109

Length of Defl.

28 30 29 30 28 30 27 36 50 58 57 60 64 65 60 53 53 57 52 41 48

.500 .625 .750 .875 1.000 1.250 1.500 6.000 .500 .625 .750 .875 1.000 1.250 1.500 1.750 2.125 2.750 3.250 3.750 6.000

81 84 88 75 84 84 88 84

.750 .875 1.000 1.250 1.500 1.750 2.000 6.000

Total Travel to Solid Length of Defl.

.545 .735 .906 1.053 1.248 1.581 1.931 7.961 .578 .722 .893 1.048 1.234 1.550 1.891 2.233 2.850 3.420 3.860 4.140 6.931 .420 .617 .815 .969 1.157 1.445 1.840 2.159 2.576 7.782

no. per box

200 200 100 100 100 100 100 50 100 100 100 100 100 50 50 50 50 50 50 50 50 100 100 50 50 50 50 50 50 50 50

95


general

Hole Dia.

3/4 19mm

Die Springs Medium Duty

Rod Dia.

3/8 9.5mm

Wire 0.75 x .165

1 1/2 26mm 12.5mm

Wire .100 x .165

1 1/4 5/8 32mm 15.5mm Wire .115 x .285

96

Free Length

in.

mm

1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.50 12.00 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 7.00 8.00 12.00 1.50 1.75 2.00 2.50 3.00 3.50

25 32 38 44 51 64 76 89 102 115 127 139 152 165 191 305 25 32 38 44 51 64 76 89 102 115 127 139 152 178 203 305 38 44 51 64 76 89

lb at 1/10â&#x20AC;? Defl

31.2 25.6 20.0 17.6 14.4 12.0 9.6 8.0 7.2 6.4 5.6 4.8 4.0 3.9 3.3 2.4 53.6 43.6 33.6 28.8 23.2 20.0 15.2 12.8 12.0 10.4 9.6 8.8 8.0 7.2 5.6 4.0 49.6 42.4 35.2 28.8 24.0 20.0

Maximum Deflection 50% of Free Length

Deflection for Average life 40% of Free Length

Deflection for Average life 25% of Free Length

Total Travel to Solid

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

156 160 150 154 144 150 144 140 144 144 140 132 120 126 123 144

.500 .625 .750 .875 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.250 3.750 6.000

252 248 232 250 228 224 240 234 240 242 240 252 224 240 372 371 352 360 360 350

.750 .875 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 6.000 .750 .875 1.000 1.250 1.500 1.750

125 128 120 123 115 120 115 112 115 115 112 106 96 101 99 115 214 218 202 202 186 200 182 80 192 187 192 194 192 202 180 192 298 296 282 288 288 280

.400 .500 .600 .700 .800 1.000 1.200 1.400 1.600 1.800 2.000 2.200 2.400 2.600 3.000 4.800 .400 .500 .600 .700 .800 1.000 1.200 1.400 1.600 1.800 2.000 2.200 2.400 2.800 3.200 4.800 .600 .700 .800 1.000 1.200 1.400

78 80 75 77 72 75 72 70 72 72 70 66 60 41 62 72 134 136 126 126 116 125 114 112 120 117 120 121 120 126 112 120 186 185 176 180 180 175

.250 .312 .375 .437 .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.875 3.000 .250 .312 .375 .437 .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.750 2.000 3.000 .375 .437 .500 .625 .750 .875

170 179 171 176 167 177 171 168 173 174 169 160 146 144 142 177 264 272 274 272 258 282 260 266 276 271 278 281 279 294 262 282 399 402 398 419 428 422

.544 .699 .854 1.000 1.162 1.474 1.784 2.094 2.404 2.714 3.024 3.334 3.644 3.690 4.300 7.364 .493 .624 .816 .944 1.114 1.411 1.708 2.082 2.303 2.601 2.898 3.195 3.493 4.086 4.682 7.062 .804 .947 1.130 1.456 1.782 2.108

no. per box

50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 25 25 25 25 50 50 50 25 25 25

www.hales.com.au


general

Die Springs Medium Duty

Hole Dia.

Rod Dia.

1 1/4 5/8 32mm 15.5mm

Wire .115 x .285

1 1/2 38mm

3/4 19mm

Wire .135 x .345

2 51mm

1 25mm

Wire .195 x .468

Free Length

lb at 1/10â&#x20AC;? Defl

Maximum Deflection 50% of Free Length Pressure Pounds

Length of Defl.

Deflection for Average life 40% of Free Length

Deflection for Average life 25% of Free Length

Pressure Pounds

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Length of Defl.

Total Travel to Solid

no. per box

in.

mm

4.00

102

17.6

352

2.000

282

1.600

176

1.000

428

2.434

25

4.50

115

16.0

360

2.500

288

1.800

180

1.125

442

2.760

25

5.00

127

13.6

340

2.500

272

2.000

170

1.250

420

3.086

25

5.50

139

12.8

352

2.750

282

2.200

176

1.375

437

3.412

25

6.00

152

12.0

360

3.000

288

2.400

180

1.500

449

3.738

25

7.00

178

10.4

364

3.500

291

2.800

182

1.750

457

4.390

25

8.00

203

8.8

352

4.000

282

3.200

176

2.000

444

5.042

25

10.00

254

7.2

360

5.000

288

4.000

180

2.500

457

6.346

25

12.00

305

5.6

336

6.000

269

4.800

168

3.000

428

7.650

25

2.00

51

44.8

448

1.000

358

.800

224

.500

500

1.116

25

2.50

64

36.8

460

1.250

368

1.000

230

.625

532

1.446

25

3.00

76

33.6

504

1.500

403

1.200

252

.750

597

1.776

25

3.50

89

26.4

462

1.750

370

1.400

231

.875

547

2.072

25

4.00

102

21.6

432

2.000

346

1.600

216

1.000

526

2.436

25

4.50

115

20.8

468

2.250

374

1.800

234

1.125

575

2.766

25

5.00

127

20.0

500

2.500

400

2.000

250

1.250

619

3.096

25

5.50

139

16.8

462

2.750

370

2.200

231

1.375

576

3.426

25

6.00

152

14.4

432

3.000

346

2.400

216

1.500

540

3.756

25

7.00

178

13.6

476

3.500

381

2.800

238

1.750

601

4.416

25

8.00

203

12.8

512

4.000

410

3.200

256

2.000

650

5.076

25

10.00

254

8.8

440

5.000

352

4.000

220

2.500

563

6.396

25

12.00

305

8.0

480

6.000

384

4.800

240

3.000

606

7.580

25

2.50

64

89.6

1120

1.250

896

1.000

560

.625

1179

1.316

25

3.00

76

76.8

1152

1.500

922

1.200

576

.750

1243

1.619

25

3.50

89

64.8

1134

1.750

907

1.400

567

.875

1245

1.922

25

4.00

102

55.2

1104

2.000

883

1.600

552

1.000

1228

2.224

25

4.50

115

47.2

1062

2.250

850

1.800

531

1.125

1193

2.527

25

5.00

127

41.6

1040

2.500

832

2.000

520

1.250

1177

2.830

25

5.50

139

39.2

1078

2.750

862

2.200

539

1.375

1228

3.132

25

6.00

152

35.2

1056

3.000

845

2.400

528

1.500

1209

3.435

25

7.00

178

31.2

1092

3.500

874

2.800

546

1.750

1260

4.040

25

8.00

203

25.6

1024

4.000

819

3.200

512

2.000

1189

4.645

10

10.00

254

20.8

1040

5.000

832

4.000

520

2.500

1218

5.857

10

12.00

305

16.8

1008

6.000

806

4.800

504

3.000

1187

7.067

10

www.hales.com.au

97


general

Die Springs Medium/Heavy Duty

Silicone Chrome Die Springs Raymond

Maxiumum deflection: 37%

Medium/Heavy Duty Colour - RED Hole

Rod

Free Length

Hole Dia.

3/8 10mm

Rod Dia.

3/16 4.5mm

Wire 0.46 x .067

1/2 13mm

9/32 7mm

Wire .061 x .093

5/8 16mm

11/32 8.5mm

Wire .081 x .117

98

Free Length

Maximum Deflection 37% of Free Length

Deflection for Average life 25% of Free Length

Deflection for Average life 20% of Free Length

Pressure Pounds

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Total Travel to Solid

mm

lb at 1/10â&#x20AC;? Defl

1.00

25

9.0

33

.370

23

.250

17

.200

41

.456

200

1.25

32

74.3

34

.462

23

.312

18

.250

45

.611

200

1.50

38

6.7

37

.555

25

.375

20

.300

54

.802

100

1.75

44

5.8

35

.647

25

.437

20

.250

52

.922

100

2.00

51

5.0

37

.740

25

.500

20

.400

53

1.054

100

2.50

64

4.2

39

.925

26

.625

21

.500

56

1.341

100

3.00

76

3.0

33

1.110

23

.750

18

.600

48

1.605

100

12.00

305

0.9

40

4.440

27

3.000

22

2.400

62

7.081

50

1.00

25

16.8

62

.370

42

.250

34

.200

84

.499

100

1.25

32

13.9

64

.462

43

.312

35

.250

90

.647

100

1.50

38

12.0

67

.555

45

.375

36

.300

97

.811

100

1.75

44

10.4

67

.647

45

.437

36

.350

100

.962

100

2.00

51

8.7

64

.740

44

.500

35

.400

96

1.108

100

2.50

64

6.8

63

.925

43

.625

34

.500

95

1.404

50

3.00

76

2.7

63

1.110

43

.750

34

.600

98

1.717

50

3.50

89

4.7

61

1.295

41

.875

33

.700

94

1.998

50

12.00

3.5

1.2

53

4.440

36

3.000

29

2.400

79

6.616

50

1.00

25

27.7

102

.370

69

.250

55

.200

106

.383

100

1.25

32

20.8

96

.462

65

.312

52

.250

104

.498

100

1.50

38

19.0

105

.555

71

.375

57

.300

126

.664

50

1.75

44

16.8

109

.647

73

.437

59

.350

141

.837

50

2.00

51

14.8

110

.740

74

.500

59

.400

148

.997

50

2.50

64

11.5

106

.925

72

.625

58

.500

143

1.246

50

3.00

76

10.0

111

1.110

75

.750

60

.600

156

1.558

50

3.50

89

8.5

110

1.295

74

.875

60

.700

155

1.828

50

4.00

102

7.6

112

1.482

76

1.000

61

.800

166

2.182

50

12.00

305

2.7

120

4.440

81

3.000

65

2.400

184

6.817

50

in.

Length of Defl.

Length of Defl.

no. per box

www.hales.com.au


general

Die Springs Medium/Heavy Duty

Hole Dia.

3/4 19mm

Rod Dia.

3/8 9.5mm

Wire .093 x .156

1 1/2 26mm 12.5mm

Wire 0.115 x .218

1 1/4 5/8 32mm 15.5mm

Wire .156 x .281

Free Length in.

mm

lb at 1/10â&#x20AC;? Defl

Maximum Deflection 37% of Free Length

Deflection for Average life 25% of Free Length

Deflection for Average life 20% of Free Length

Pressure Pounds

Pressure Pounds

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Length of Defl.

Length of Defl.

Total Travel to Solid

no. per box

1.00

25

57.6

213

.370

144

.250

115

.200

259

.450

50

1.25

32

44.8

207

.462

140

.3612

112

.250

265

.592

50

1.50

38

32.0

178

.555

120

.375

96

.300

235

.735

50

1.75

44

28.8

186

.647

126

.437

101

.350

252

.874

50

2.00

51

24.8

184

.740

124

.500

99

.400

253

1.020

50

2.50

64

19.2

178

.925

120

.625

96

.500

251

1.305

50

3.00

76

14.4

160

1.110

108

.750

86

.600

229

1.590

50

3.50

89

12.8

166

1.295

112

.875

90

.700

240

1.875

50

4.00

102

12.0

178

1.480

120

1.000

96

.800

259

2.160

50

4.50

115

11.2

186

1.665

136

1.125

101

.900

274

2.445

50

5.00

127

10.4

192

1.850

130

1.250

104

1.000

286

2.753

50

5.50

139

9.6

195

2.035

132

1.375

106

1.100

289

3.014

50

6.00

152

8.0

178

2.220

120

1.500

96

1.200

264

3.300

50

12.00

305

3.6

160

4.440

108

3.000

86

2.400

232

6.455

50

1.00

25

72.0

266

.370

180

.250

144

.200

297

.412

50

1.25

32

62.4

288

.462

195

.312

156

.250

300

.481

50

1.50

38

49.6

275

.555

186

.375

149

.300

350

.706

50

1.75

44

44.0

285

.647

192

.437

154

.350

364

.828

50

2.00

51

36.8

272

.740

184

.500

147

.400

368

1.000

50

2.50

64

28.8

266

.925

180

.625

144

.500

373

1.295

50

3.00

76

23.2

258

1.110

174

.750

139

.600

369

1.589

25

3.50

89

21.6

280

1.295

189

.875

151

.700

407

1.883

25

4.00

102

18.4

272

1.480

184

1.000

147

.800

401

2.179

25

4.50

115

15.2

253

1.665

171

1.125

137

.900

376

2.471

25

5.00

127

14.4

266

1.850

180

1.250

144

1.000

398

2.766

25

5.50

139

12.8

260

2.035

176

1.375

141

1.100

377

2.942

25

6.00

152

11.2

249

2.220

168

1.500

134

1.200

362

3.236

25

7.00

178

9.6

249

2.590

168

1.750

134

1.400

367

3.825

25

8.00

203

8.8

260

2.960

176

2.000

141

1.600

388

4.413

25

12.00

305

5.6

249

4.440

168

3.000

134

2.400

379

6.767

25

1.50

38

114.4

635

.555

429

.375

343

.300

752

.657

50

1.75

44

100.8

652

.647

440

.437

353

.350

790

.784

50

2.00

51

86.4

639

.740

432

.500

346

.400

792

.917

50

2.50

64

62.4

577

.925

390

.625

312

.500

734

1.176

25

3.00

76

51.2

568

1.110

384

.750

307

.600

735

1.435

52

3.50

89

44.0

570

1.295

385

.875

308

.700

745

1.694

25

4.00

102

36.8

545

1.480

368

1.000

294

.800

719

1.954

25

4.50

115

32.0

533

1.665

360

1.125

288

.900

708

2.213

25

5.00

127

27.2

503

1.850

340

1.250

272

1.000

672

2.472

25

www.hales.com.au

99


general

Hole Dia.

Die Springs Medium/Heavy Duty

Rod Dia.

1 1/4 5/8 32mm 15.5mm

Wire .156 x .281

1 1/2 38mm

3/4 19mm

Wire 0.187 x .312

2 51mm

1 25mm

Wire .225 x .437

100

Free Length

lb at 1/10â&#x20AC;? Defl

Maximum Deflection 37% of Free Length

Deflection for Average life 25% of Free Length

Deflection for Average life 20% of Free Length

Total Travel to Solid

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

no. per box

in.

mm

5.50

139

26.4

537

2.035

363

1.375

290

1.100

720

2.731

25

6.00

152

23.2

515

2.220

348

1.500

278

1.200

712

3.071

25

7.00

178

20.0

518

2.590

350

1.750

280

1.400

702

3.509

25

8.00

203

18.4

545

2.960

368

2.000

294

1.600

741

4.028

25

10.00

254

12.8

474

3.700

320

2.500

256

2.000

648

5.065

25

12.00

305

11.2

497

4.440

336

3.000

269

2.400

683

6.102

25

2.00

51

108.0

799

.740

540

.500

432

.400

966

.894

25

2.50

64

85.6

792

.925

535

.625

428

.500

988

1.154

25

3.00

76

62.4

693

1.100

468

.750

374

.600

882

1.414

25

3.50

89

52.8

684

1.295

462

.875

370

.700

883

1.673

25

4.00

102

48.0

710

1.480

480

1.000

384

.800

928

1.933

25

4.50

115

43.2

719

1.665

486

1.125

389

.900

947

2.192

25

5.00

127

36.8

681

1.850

460

1.250

368

1.000

902

2.452

25

5.50

139

34.4

700

2.035

473

1.375

378

1.100

933

2.712

25

6.00

152

30.4

675

2.220

456

1.500

365

1.200

903

2.971

25

7.00

178

26.4

684

2.590

462

1.750

370

1.400

934

3.359

25

8.00

203

20.8

616

2.960

416

2.00

333

1.600

844

4.058

25

10.00

254

17.6

651

3.700

440

2.500

352

2.000

907

5.154

25

12.00

305

14.4

639

4.440

432

3.000

346

2.400

883

6.135

25

2.50

64

118.4

1095

.925

740

.625

592

.500

1326

1.120

25

3.00

76

96.0

1066

1.110

720

.750

576

.600

1334

1.390

25

3.50

89

80.0

1036

1.295

700

.875

560

.700

1328

1.660

25

4.00

102

66.4

983

1.480

664

1.000

531

.800

1282

1.930

25

4.50

115

60.0

999

1.665

675

1.125

540

.900

1320

2.200

25

5.00

127

56.0

1036

1.850

700

1.250

560

1.000

1383

2.470

25

5.50

139

50.4

1026

2.035

693

1.375

554

1.100

1381

2.740

25

6.00

152

47.2

1048

2.220

708

1.500

566

1.220

1421

3.010

25

7.00

178

40.0

1036

2.590

700

1.750

560

1.400

1420

3.550

25

8.00

203

35.2

1042

2.960

704

2.000

563

1.600

1440

4.090

10

10.00

254

24.0

888

3.700

600

2.500

480

2.000

1241

5.170

10

12.00

305

22.4

995

4.440

672

3.000

538

2.400

1400

6.250

10

www.hales.com.au


general

Die Springs Heavy Duty

Silicone Chrome Die Springs Raymond

Maxiumum deflection: 30%

Heavy Duty Colour - GOLD Rod

Hole

Free Length

Hole Dia.

Rod Dia.

Free Length

lb at 1/10â&#x20AC;? Defl

Maximum Deflection 30% of Free Length Pressure Pounds

Length of Defl.

Deflection for Average life 20% of Free Length

Deflection for Average life 15% of Free Length

Total Travel to Solid

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

no. per box

in.

mm

1.00

25

12.4

37

.300

25

.200

18

.150

44

.354

200

1.25

32

9.8

37

.375

25

.250

18

.187

45

.463

200

1.50

38

9.6

43

.450

29

.300

22

.225

55

.573

100

1.75

44

8.4

44

.525

29

.350

22

.262

58

.686

100

2.00

51

7.2

43

.600

29

.400

22

.300

57

.792

100

Wire

2.50

64

6.0

45

.750

30

.500

23

.375

66

1.011

100

0.054 x .072

3.00

76

4.2

38

.900

25

.600

19

.450

51

1.216

100

12.00

305

1.2

43

3.600

29

2.400

22

1.800

70

5.818

50

1.00

25

23.6

71

.300

47

.200

35

.150

107

.455

100

1.25

32

18.6

70

.375

47

.250

35

.187

109

.587

100

1.50

38

16.4

74

.450

49

.300

37

.225

121

.737

100

1.75

44

13.8

72

.525

48

.350

36

.262

116

.844

100

2.00

51

11.0

66

.600

44

.400

33

.300

110

1.000

100

2.50

64

8.4

63

.750

42

.500

32

.375

106

1.264

50

3.00

76

7.4

67

.900

44

.600

33

.450

113

1.528

50

3.50

89

6.4

67

1.050

45

.700

34

.525

116

1.810

50

12.00

305

1.6

58

3.600

38

2.400

29

1.800

100

6.266

50

1.00

25

42.4

127

.300

85

.200

64

.150

151

.357

100

1.25

32

29.6

111

.375

74

.250

55

.187

140

.474

100

1.50

38

27.2

122

.450

82

.300

61

.225

165

.606

50

1.75

44

24.0

126

.525

84

.350

63

.262

175

.730

50

2.00

51

20.8

125

.600

83

.400

62

.300

179

.860

50

2.50

64

17.0

128

.750

85

.500

64

.375

190

1.118

50

3.00

76

14.4

130

.900

86

.600

65

.450

198

1.375

50

3.50

89

12.2

128

1.050

85

.700

64

.525

199

1.633

50

4.00

102

10.8

130

1.200

86

.800

65

.600

204

1.890

50

12.00

305

4.0

144

3.600

96

2.400

72

1.800

201

5.016

50

3/8 10mm

1/2 13mm

3/16 4.5mm

9/32 7mm

Wire 0.070 x .093

5/8 16mm

11/32 8.5mm

Wire 0.93 x .125

www.hales.com.au

101


general

Hole Dia.

Die Springs Heavy Duty

Rod Dia.

Free Length in.

3/4 19mm

3/8 9.5mm

Wire .125 x .165

1 1/2 26mm 12.5mm

Wire 0.115 x .218

102

mm

lb at 1/10â&#x20AC;? Defl.

Maximum Deflection 30% of Free Length Pressure Pounds

Length of Defl.

Deflection for Average life 20% of Free Length

Deflection for Average life 15% of Free Length

Pressure Pounds

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Total Travel to Solid Length of Defl.

no. per box

1.00

25

108.0

324

.300

216

.200

162

.150

324

.300

50

1.25

32

86.8

326

.375

217

.250

162

.187

353

.407

50

1.50

38

65.6

295

.450

197

.300

148

.225

337

.514

50

1.75

44

60.0

315

.525

210

.350

157

.262

361

.601

50

2.00

51

49.6

298

.600

198

.400

149

.300

361

.728

50

2.50

64

37.6

282

.750

188

.500

141

.375

354

.924

50

3.00

76

31.2

281

.900

187

.600

140

.450

361

1.156

50

3.50

89

26.4

277

1.050

185

.700

139

.525

361

1.369

50

4.00

102

23.2

278

1.200

186

.800

139

.600

367

1.583

50

4.50

115

20.0

270

1.350

180

.900

135

.675

359

1.797

50

5.00

127

17.6

264

1.500

176

1.000

132

.750

354

2.011

50

5.50

139

16.0

264

1.650

176

1.100

132

.825

356

2.225

50

6.00

152

14.4

259

1.800

173

1.200

130

.900

351

2.438

50

12.00

305

7.2

259

360.00

173

2.400

130

1.800

382

5.300

50

1.00

25

208.0

416

.200

312

.150

614

.295

50

1.25

32

171.2

428

.250

320

.187

540

.315

50

1.50

38

118.4

533

.450

355

.300

266

.225

598

.505

50

1.75

44

104.0

546

.525

364

.350

272

.262

655

.630

50

2.00

51

84.0

504

.600

336

.400

252

.300

600

.714

50

2.50

64

68.0

510

.750

340

.500

255

.375

628

.924

50

3.00

76

54.4

490

.900

326

.600

245

.450

617

1.134

25

3.50

89

45.6

479

1.050

319

.700

239

.525

612

1.343

25

4.00

102

40.0

480

1.200

320

.800

240

.600

621

1.553

25

4.50

115

35.2

475

1.350

317

.900

238

.675

621

1.763

25

5.00

127

31.2

468

1.500

312

1.000

234

.750

615

1.972

25

5.50

139

28.8

475

1.650

317

1.100

238

.825

628

2.182

25

6.00

152

25.6

461

1.800

307

1.200

230

.900

612

2.392

25

7.00

178

22.4

470

2.100

314

1.400

235

1.050

630

2.811

25

8.00

203

19.2

461

2.400

307

1.600

230

1.200

620

3.230

25

12.00

305

12.0

432

3.600

288

2.400

216

1.800

589

4.908

25

www.hales.com.au


general

Die Springs Heavy Duty

Hole Dia.

Rod Dia.

Free Length in.

1 1/4 5/8 32mm 15.5mm

Wire .200 x .295

1 1/2 38mm

3/4 19mm

Wire 0.225 x .358

2 51mm

1 25mm

Wire .280 x .470

mm

lb at 1/10â&#x20AC;? Defl

Maximum Deflection 30% of Free Length Pressure Pounds

Length of Defl.

Deflection for Average life 20% of Free Length

Deflection for Average life 15% of Free Length

Pressure Pounds

Pressure Pounds

Length of Defl.

Length of Defl.

Total Travel to Solid Pressure Pounds

Length of Defl.

no. per box

1.50

38

212.0

954

.450

636

.300

477

.225

954

.450

50

1.75

44

181.6

953

.525

636

.350

476

.262

1017

.560

50

2.00

51

149.6

898

.600

598

.400

449

.300

950

.635

50

2.50

64

117.6

882

.750

588

.500

441

.375

964

.820

25

3.00

76

95.2

857

.900

571

.600

428

.450

957

1.005

25

3.50

89

75.2

790

1.050

526

.700

395

.525

895

1.190

25

4.00

102

66.4

797

1.200

531

.800

398

.600

913

1.375

25

4.50

115

58.4

788

1.350

526

.900

394

.675

911

1.560

25

5.00

127

49.6

744

1.500

496

1.000

372

.750

866

1.745

25

5.50

139

47.2

779

1.650

519

1.100

389

.828

911

1.930

25

6.00

152

42.4

763

1.800

509

1.200

382

.900

897

2.115

25

7.00

178

36.8

773

2.100

515

1.400

386

1.050

914

2.485

25

8.00

203

32.8

787

2.400

525

1.600

394

1.200

936

2.855

25

10.00

254

25.6

768

3.000

512

2.000

384

1.500

920

3.595

25

12.00

305

20.8

749

3.600

499

2.400

374

1.800

902

4.335

52

2.00

51

190.4

1142

.600

762

.400

571

.300

1346

.707

25

2.50

64

148.8

1116

.750

744

.500

558

.375

1446

.972

25

3.00

76

122.4

1102

.900

734

.600

551

.450

1443

1.179

25

3.50

89

106.4

1117

1.050

745

.700

559

.525

1535

1.443

25

4.00

102

91.2

1094

1.200

730

.800

547

.600

1505

1.650

25

4.50

115

78.4

1058

1.350

706

.900

529

.675

1478

1.885

25

5.00

127

71.2

1068

1.500

712

1.000

534

.750

1509

2.120

25

5.50

139

64.0

1056

1.650

704

1.100

528

.825

1508

2.357

25

6.00

152

58.4

1051

1.800

701

1.200

526

.900

1514

2.592

25

7.00

178

49.6

1042

2.100

694

1.400

521

1.050

1520

3.064

25

8.00

203

43.2

1037

2.400

691

1.600

518

1.200

1527

3.535

25

10.00

254

34.4

1032

3.000

688

2.000

516

1.500

1540

4.477

25

12.00

305

28.8

1037

3.600

691

2.400

518

1.800

1561

5.420

25

2.50

64

220.0

1650

.750

1100

.500

825

.375

1982

.901

25

3.00

76

185.6

1670

.900

1114

.600

835

.450

2189

1.147

25

3.50

89

160.0

1680

1.050

1220

.700

840

.525

2227

1.392

25

4.00

102

133.6

1603

1.200

1069

.800

802

.600

2188

1.638

25

4.50

115

117.6

1588

1.350

1058

.900

794

.675

2216

1.884

25

5.00

127

104.0

1560

1.500

1040

1.000

780

.750

2214

2.129

25

5.50

139

92.8

1531

1.650

1021

1.100

766

.825

2204

2.375

25

6.00

152

83.2

1498

1.800

998

1.200

749

.900

2181

2.621

25

7.00

178

73.6

1546

2.100

1030

1.400

773

1.050

2290

3.112

25

8.00

203

64.0

1536

2.400

1024

1.600

768

1.200

2306

3.603

10

10.00

254

48.8

1464

3.000

976

2.000

732

1.500

2238

4.586

10

12.00

305

40.0

1440

3.600

960

2.400

720

1.800

2227

5.568

10

www.hales.com.au

103


general

Die Springs Extra Heavy Duty

Silicone Chrome Die Springs Raymond

Maxiumum deflection: 25%

Extra Heavy Duty Colour - GREEN

Hole

Rod

Free Length

Hole Dia.

3/8 10mm

Rod Dia.

3/16 4.5mm

Wire 0.059 x .097

1/2 13mm

9/32 7mm

Wire 0.084 x .097

104

Free Length

Maximum Deflection 25% of Free Length

Deflection for Average life 20% of Free Length

Deflection for Average life 15% of Free Length

Pressure Pounds

Length of Defl.

Pressure Pounds

Total Travel to Solid

in.

mm

lb at 1/10â&#x20AC;? Defl

1.00

25

22.0

55.0

.250

44

.200

33

.150

56

.275

200

1.25

32

17.0

53.2

.312

43

.250

32

.187

54

.350

200

1.50

38

14.5

54.4

.375

43

.300

32

.225

57

.440

100

1.75

44

11.5

50.4

.437

39

.350

29

.262

55

.480

100

2.00

51

10.0

50.0

.500

40

.400

30

.300

54

.600

100

2.50

64

8.0

50.0

.625

40

.500

30

.375

55

.770

100

3.00

76

6.5

48.8

.750

39

.600

29

.450

55

.920

100

12.00

305

1.5

45.0

3.00

36

2.400

27

1.800

58

3.850

50

1.00

25

32.0

80.0

.250

64

.200

48

.150

103

.295

100

1.25

32

24.0

75.1

.312

60

.250

45

.187

97

.360

100

1.50

38

20.0

75.0

.375

60

.300

45

.225

103

.470

100

1.75

44

17.0

74.5

.437

60

.350

45

.262

99

.530

100

2.00

51

14.0

70.0

.500

56

.400

42

.300

126

.680

100

2.50

64

11.5

71.9

.625

56

.500

42

.375

102

.800

50

3.00

76

9.0

67.5

.750

54

.600

41

.450

102

.980

50

3.50

89

8.0

70.0

.875

56

.700

42

.525

94

1.180

50

12.00

305

2.5

75.0

3.00

60

2.400

45

1.800

104

4.150

50

Pressure Pounds

Length of Defl.

Length of Defl.

Pressure Pounds

Length of Defl.

no. per box

www.hales.com.au


general

Die Springs Extra Heavy Duty

Hole Dia.

5/8 16mm

Rod Dia.

11/32 8.5mm

Wire .110 x .126

3/4 19mm

3/8 9.5mm

Wire 0.135 x .165

1 1/2 26mm 125mm

Wire .188 x .225

Free Length

Maximum Deflection 25% of Free Length

Deflection for Average life 20% of Free Length

Deflection for Average life 15% of Free Length

Total Travel to Solid

in.

mm

lb at 1/10â&#x20AC;? Defl

1.00

25

63.0

157.5

.250

126

.200

95

.150

208

.280

100

1.25

32

47.0

147.1

.312

117

.250

88

.187

187

.340

100

1.50

38

38.0

142.5

.375

114

.300

86

.225

184

.420

50

1.75

44

32.0

140.2

.437

112

.350

84

.262

181

.490

50

2.00

51

29.0

145.0

.500

116

.400

87

.300

180

.560

50

2.50

64

22.0

137.5

.625

110

.500

83

.375

1.95

.780

50

3.00

76

18.0

135.0

.750

108

.600

81

.450

200

.980

50

3.50

89

16.0

140.0

.875

112

.700

84

.525

192

1.100

50

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

Pressure Pounds

Length of Defl.

no. per box

4.00

102

13.5

135.0

1.00

108

.800

81

.600

204

1.360

50

12.00

305

4.5

135.0

3.00

108

2.400

81

1.800

197

4.100

50

1.00

25

140.0

350.0

.250

280

.200

210

.150

335

.215

50

1.25

32

110.0

344.3

.312

275

.250

206

.187

340

.300

50

1.50

38

89

333.8

.375

268

.300

200

.225

420

.460

50

1.75

44

75.0

328.5

.437

264

.350

198

.262

350

.460

50

2.00

51

63.5

317.5

.500

254

.400

190

.300

330

.510

50

2.50

64

50.0

312.5

.625

250

.500

188

.375

355

.710

50

3.00

76

40.5

303.7

.750

243

.600

182

.450

345

.840

50

3.50

89

34.5

301.9

.875

242

.700

181

.525

360

1.040

50

4.00

102

30.0

300.0

1.00

240

.800

180

.600

360

1.200

50

4.50

115

26.5

298.1

1.125

238

.900

178

.675

385

1.460

50

5.00

127

23.5

293.7

1.250

235

1.000

177

.750

352

1.500

50

5.50

139

21.5

295.6

1.375

234

1.100

176

.825

362

1.700

50

6.00

152

19.5

292.5

1.500

234

1.200

176

.900

380

1.850

50

12.00

305

9.5

285.0

3.00

228

2.400

171

1.800

375

4.150

50

1.50

38

184.8

693

.375

555

.300

416

.225

632

.342

50

2.00

51

116.0

580

.500

464

.400

348

.300

567

.489

50

2.50

64

89.6

560

.625

448

.500

336

.375

571

.637

50

3.00

76

73.6

552

.750

442

.600

331

.450

615

.835

25

3.50

89

62.4

546

.875

437

.700

328

.525

613

.982

25

4.00

102

55.2

552

1.000

442

.800

331

.600

651

1.180

25

4.50

115

48.8

549

1.125

439

.900

329

.675

672

1.378

25

5.00

127

43.2

540

1.375

432

1.000

324

.750

659

1.526

25

6.00

152

36.0

540

1.500

432

1.200

324

.900

674

1.871

25

12.00

305

17.6

528

3.000

423

2.400

317

1.800

694

3.944

25

www.hales.com.au

105


general

Hole Dia.

Die Springs Extra Heavy Duty

Rod Dia.

1 1/4 5/8 32mm 15.5mm

Wire .225 x .295

1 1/2 38mm

3/4 19mm

Wire .300 x .350

2 51mm

1 25mm

Wire .365 x .460

106

Free Length

lb at 1/10â&#x20AC;? Defl

Maximum Deflection 25% of Free Length

Deflection for Average life 20% of Free Length

Deflection for Average life 15% of Free Length

Total Travel to Solid

Pressure Pounds

Length of Defl.

Pressure Pounds

no. per box

Pressure Pounds

Length of Defl.

Pressure Pounds

192.0

960

.500

768

.400

577

.300

1002

.522

50

144.0

900

.625

720

.500

540

.375

1045

.726

25

76

118.4

888

.750

710

.600

533

.450

1102

.931

25

3.50

89

100.8

882

.875

706

.700

530

.525

1144

1.135

25

4.00

102

84.0

840

1.000

673

.800

505

.600

1075

1.280

25

4.50

115

78.4

882

1.125

706

.900

529

.675

1164

1.485

25

5.00

127

68.0

850

1.375

680

1.000

510

.750

1149

1.689

25

6.00

152

56.0

840

1.500

672

1.200

504

.900

1142

2.039

25

8.00

203

41.6

832

2.000

666

1.600

499

1.200

1164

2.797

25

10.00

254

33.6

840

2.500

672

2.000

504

1.500

1194

3.555

25

12.00

305

26.4

792

3.000

636

2.400

475

1.800

1076

4.077

25

2.00

51

376.0

1880

.500

1505

.400

1128

.300

1950

.495

25

2.50

64

294.4

1840

.625

1472

.500

1104

.375

1840

.625

25

3.00

76

231.2

1734

.750

1387

.600

1040

.450

1896

.820

25

3.50

89

196.0

1715

.875

1372

.700

1029

.525

1911

.975

25

4.00

102

171.2

1712

1.000

1370

.800

1027

.600

2001

1.169

25

4.50

115

148.0

1665

1.125

1332

.900

999

.675

2017

1.363

25

5.00

127

136.0

1700

1.375

1360

1.000

1020

.750

2118

1.557

25

6.00

152

110.4

1656

1.500

1325

1.200

994

.900

2147

1.945

25

in.

mm

2.00

51

2.50

64

3.00

Length of Defl.

Length of Defl.

8.00

203

80.8

1616

2.00

1293

1.600

970

1.200

2199

2.721

25

10.00

254

67.2

1680

2.500

1344

2.000

1008

1.500

2350

3.497

25

12.00

305

54.4

1632

3.000

1304

2.400

980

1.800

2325

4.273

25

2.50

64

381.6

2385

.625

1908

.500

1431

.375

2851

.747

25

3.00

76

312.0

2340

.750

1872

.600

1404

.450

2702

.866

25

3.50

89

254.4

2226

.875

1781

.700

1336

.525

2310

.908

25

4.00

102

220.0

2200

1.000

1760

.800

1320

.600

2691

1.223

25

4.50

115

188.8

2124

1.125

1700

.900

1274

.675

2622

1.389

25

5.00

127

172.8

2164

1.250

1728

1.000

1296

.750

2428

1.405

25

6.00

152

141.6

2124

1.500

1700

1.200

1275

.900

2280

1.610

25

8.00

203

100.0

2000

2.000

1600

1.600

1200

1.200

2234

2.234

10

10.00

254

84.0

2100

2.500

1680

2.000

1260

1.500

2448

2.914

10

12.00

305

71.2

2136

3.000

1710

2.4100

1282

1.800

3184

4.472

10

www.hales.com.au


general

Socket Head Cap Screws

Imperial Length

1/8

3/16

1/4

3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3 3 1/4 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 8 9 10

u

u

u

5/16

3/8

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

1/2

5/8

3/4

1"

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

Metric Length

M3

M4

M5

5

u

u

u

6 8 10 12 16

u

u

u

u

u

u

u

u

u

u

u

u

u

u

www.hales.com.au

M6

M8

M10

M12

u

u

u

u

u

u

u

u

u

u

u

u

u

M14

M16

M20

M24

M27

M30

M36

107


general

Socket Head Cap Screws

Metric Continued

108

Length

M3

M4

M5

M6

M8

M10

M12

M14

M16

M20

M24

M27

M30

20 25 30 35 40 45 50 55 60 65

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

70 75 80 90 100 110 120 130 140 150 160 170 180 190 200 220 230 240 250 260

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

280 300 320 330 340 350 360 380 400 420 460 480 500 520 540 560 580

M36

u

u

u

u

u

u

u

u

u u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

www.hales.com.au


general

Socket Shoulder Screws

Imperial Length

1/4

5/16

3/8

1/2

5/8

3/8 1/2

u

u

u

u

u

u

u

5/8 3/4 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3 3 1/2 4 4 1/2 5

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

Shoulder Dia. Thread BSW, UNC

3/4

Metric Length

6mm

8mm

10mm

12mm

16mm

20mm

24mm

M5

M6

M8

M10

M12

M16

M20

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

10 12 16 20 25 30 40 50 60 70 80 90 100 110 120 130 140 150

www.hales.com.au

u

u

u

u

Shoulder Diameter Thread

109


general

Socket Set Screws

Knurled cup point Imperial Length

1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 2 1/2 3

1/8

3/16

1/4

5/16

u

3/8

1/2

5/8

3/4

u

1

BSW, UNS Thread

u u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

M8

M10

Metric

110

Length

M1.6

M2

M2.5

M3

M4

3 4 5 6 8 10 12 16 20 25 30 35 40 45 50 60

u

u

u

u

u

M5

M6

M12

M16

M20

M24

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

Thread

u

u

u

u

u

u

u

u

u

u

u

www.hales.com.au


general

Socket Head Countersunk Screws

Imperial Length

3/16

1/4

3/8

u

u

5/16

3/8

1/2

5/8

3/4

1/2 5/8 3/4 1 1 1/4 1 1/2 1 3/4 2 2 1/2 3 3 1/2 4

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

Metric Length

M3

6 8 10 12 16 20 25 30 35 40 45 50 55 60 70 80 90 100 120 140 160 180

www.hales.com.au

M4

M5

M6

M8

M10

M12

M16

M20

M24

u u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

111


general

Standard Dowel Pins - Metric

Length

M3

M4

M5

M6

M8

10 12 16 18 20 25 30 35 40 50 60 65 70

u

u

u

u

u

u

u

u

u

u

80 90 100 120

M13

M16

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

general

M12

M20

M25

Dia.

u

u

u

u

u

u

u

u

Tapped Dowel Pins - Imperial

Length 20 25 30 35 40 50 60 65 70 80 90 100 120

112

M10

6mm

8mm

10mm

12mm

16mm

20mm

M4

M5

M5

M6

M8

M10

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

u

Shoulder Dia. Thread BSW, UNC

www.hales.com.au


general

Steel Pressure Plugs

BSPT Brass Product Code

Size

Height

UPLUG18 UPLUG14 UPLUG38 UPLUG12 UPLUG58 UPLUG34 UPLUG1

1/8 1/4 3/8 1/2 5/8 3/4 1

.382 .503 .559 .691 .731 .815 .998

general

JIS Standard Brass Mould Pressure Bases Plugs ##

BSPT Brass Product Code

Size

Height

PP10 PP20 PP40 PP60 PP80 PP100

1/8 1/4 3/8 1/2 3/4 1

.250 .406 .406 .531 .531 .656

Product Code

Size

Height

CBP05 CBP10 CBP20 CBP40 CBP60 CBP80 CBP100

1/16 1/8 1/4 3/8 1/2 3/4 1

.245 .250 .406 .406 .531 .531 .656

NPT Brass

www.hales.com.au

113


general

Ball Catches

K

D

L

B

D

K

L

B

RAM6 RAM8 RAM10 RAM12 RAM16

3.5 5 6 8 10

14 16 19 22 24

1.2 1.8 2.2 2.8 3.4

general

Pin Plungers

D

K

L

114

B

D

K

L

B

RBM6 RBM8 RBM10 RBM12 RBM16

2.7 3.5 4 6 7.5

20 22 22 28 32

2.5 2.5 2.5 3.5 4.5

www.hales.com.au


cooling products

Straight Brass Baffles B

P

L

B

L

Product Code

P NPT Plug Size

CSB16x4

1/16

CSB16x8

1/16

CSB18x4

L

B Blade Thickness

Blade-.005 Width-.015

4

1/16

1/4

8

1/16

1/4

1/8

4

1/16

5/16

CSB18x8

1/8

8

1/16

5/16

CSB14x5

1/4

5

3/32

7/16

CSB14x10

1/4

10

3/32

7/16

CSB38x6

3/8

6

3/32

9/16

CSB38x12

3/8

12

3/32

9/16

CSB12x8

1/2

8

3/32

11/16

CSB12x16

1/2

16

3/32

11/16

CSB34x12

3/4

12

1/8

15/16

CSB34x20

3/4

20

1/8

15/16

CSB1x16

1

16

1/8

1 1/8

CSB1x24

1

24

1/8

1 1/8

Length

cooling products

Turbo Brass Baffles B

P

B

S L

Spiral lengthens the cooling path and keeps baffle centred, providing up to 11% greater flow B rate.

L

www.hales.com.au

Product Code

P NPT Plug Size

CTB16x4

1/16

CTB16x8

1/16

CTB18x4 CTB18x8

L

S Straight Length

B Blade Thickness

Blade-.005 Width-.015

4

2

1/16

1/4

8

4

1/16

1/4

1/8

4

2

1/16

5/16

1/8

8

4

1/16

5/16

Length

CTB14x5

1/4

5

2

3/32

7/16

CTB14x10

1/4

10

4

3/32

7/16

CTB38x6

3/8

6

2

3/32

9/16

CTB38x12

3/8

12

4

3/32

9/16

CTB12x8

1/2

8

3

3/32

11/16

CTB12x16

1/2

16

5

3/32

11/16

CTB34x12

3/4

12

4

1/8

15/16

CTB34x20

3/4

20

6

1/8

15/16

CTB1x16

1

16

5

1/8

1 1/8

CTB1x24

1

24

8

1/8

1 1/8

115


COOLING PRODUCTS Heat in

Heat Transfer Rods

Liquid return

Vapour flow

Heat out

Wick

Water Heat in

Liquid return

Vapour flow

Heat out

Thermal pin heat contuctor

Wick Moulded part

Water

Heat Transfer Rods are designed to heat or cool cones, slides and inserts. Heat Transfer Rods conduct temperature over 10,000 times faster than copper. Thermal pin heat contuctor

Heat Transfer Rods operate best when 50% of the overall length is cooled using a water flow. +0.1 to +0.2mm should be up on the rod diameter for the correct fitment. Fitment hole should be drilled. Moulded part

116

Length mm

2mm

3mm

4mm

5mm

6mm

8mm

50

HTR2x50

HTR3x50

HTR4x50

HTR5x50

HTR6x50

HTR8x50

55

HTR2x55

HTR3x55

HTR4x55

HTR5x55

HTR6x55

60

HTR2x60

HTR3x60

HTR4x60

HTR5x60

HTR6x60

65

HTR2x65

HTR3x65

HTR4x65

HTR5x65

HTR6x65

70

HTR2x70

HTR3x70

HTR4x70

HTR5x70

HTR6x70

HTR8x70

75

HTR2x75

HTR3x75

HTR4x75

HTR5x75

HTR6x75

HTR8x75

80

HTR2x80

HTR3x80

HTR4x80

HTR5x80

HTR6x80

85

HTR2x85

HTR3x85

HTR4x85

HTR5x85

HTR6x85

90

HTR2x90

HTR3x90

HTR4x90

HTR5x90

HTR6x90

95

HTR2x95

HTR3x95

HTR4x95

HTR5x95

HTR6x95

100

HTR2x100

HTR3x100

HTR4x100

HTR5x100

HTR6x100

105

HTR2x105

HTR3x105

HTR4x105

HTR5x105

HTR6x105

110

HTR2x110

HTR3x110

HTR4x110

HTR5x110

HTR6x110

115

HTR2x115

HTR3x115

HTR4x115

HTR5x115

HTR6x115

120

HTR2x120

HTR3x120

HTR4x120

HTR5x120

HTR6x120

125

HTR2x125

HTR3x125

HTR4x125

HTR5x125

HTR6x125

135

HTR2x135

HTR3x135

HTR4x135

HTR5x135

HTR6x135

145

HTR2x145

HTR3x145

HTR4x145

HTR5x145

HTR6x145

155

HTR2x155

HTR8x60

HTR8x85 HTR8x95 HTR8x105 HTR8x115 HTR8x125 HTR8x145

HTR3x155

HTR4x155

HTR5x155

HTR6x155

165

HTR3x165

HTR4x165

HTR5x155

HTR6x165

HTR8x165

185

HTR3x185

HTR4x185

HTR5x185

HTR6x185

HTR8x185

205

HTR3x205

HTR4x205

HTR5x205

HTR6x205

HTR8x205

www.hales.com.au


COOLING PRODUCTS

Cascade Assemblies

Pipe Tap Size (3)

Tube Thread Tube O.D.

Hex Size

C

E

A

Mold Nipple Size

L

Hales Cascade Assemblies include a brass head, 12” brass tube, 2” long galvanized pipe nipple and brass pipe plug.

Product Code

Mould Nipple (NPT)

Pipe Tap Size (NPT)

Brass Tube O.D.

Hex Size

E

C

A

L

CM16N

1/8

1/16

3/16

3/4

7/32

1/2

9/32

15/16

CM186N

1/8

1/8

3/16

7/8

21/64

11/16

9/32

1 11/32

CM181N

1/8

1/8

3/16

7/8

21/64

1

9/32

1 21/32

CM146N

1/4

1/8

1/4

1

21/64

11/16

7/32

1 11/32

CM146N-4

1/4

1/4

1/4

1

21/64

11/16

7/32

1 11/32

CM141N

1/4

1/8

1/4

1

21/64

1

7/16

1 21/32

CM141N-1

1/4

1/4

1/4

1

21/64

1

7/16

1 21/32

CM381N

3/8

1/8

5/16

1

11/32

1

13/32

1 11/16

CM381N-4

3/8

1/4

5/16

1

11/32

1

13/32

1 11/16

CM121N-4

1/2

1/4

7/16

1 1/4

13/32

1

9/16

1 13/16

CM341N-4

3/4

3/8

5/8

1 1/2

1/2

1 1/4

3/4

2 1/4

www.hales.com.au

117


cooling products

Male Brass Connectors

A

d1

R

d

*Also available with internal valve, specify “V”.

H L

Product Code CM251 CM252 CM253 CM351 CM352* CM353* CM354 CM552 CM553 CM554 CM556

Series

R (BSPT)

D1

H

A

L

200 Series 1/4 Flow

1/8 1/4 3/8 1/8 1/4 3/8 1/2 1/4 3/8 1/2 3/4

9.5 9.5 9.5 13.5 13.5 13.5 13.5 20 20 20 20

17 19 19 25 25 26 28 37 37 38 38

22 26 30 26 26 30 37 30 32 32 38

25 29 30 35 35 38 42 41 41 39 45

300 Series 3/8 Flow

500 Series 1/2 Flow

cooling products

d

d1

L

SW

R

Male Brass/Teflon Connectors

R

D

SW

L1 L

Product Code CMT251 CMT252 CMT253 CMT352 CMT353 CMT354 CMT554 CMT556

Series 200 Series

300 Series 500 Series

R Thread

D

L

L1

SW

1/8 1/4 3/8 1/4 3/8 1/2 1/2 3/4

9.5 9.5 9.5 13.5 13.5 13.5 20 20

24 29 30 34 34 39 H 44 45

9 12 12 12 12 17 17 19

13 16 19 16 19 24 22 29

cooling products

A

d1

d

L

R

Female Brass Connectors SW

d1

R

d

L

Product Code CM251F CM252F CM253F CM352F CM353F CM354F

118

Series 200 Series

300 Series

R Thread

d

d1

L

SW

1/8 1/4 3/8 1/4 3/8 1/2

6 6 6 9 9 9

9.5 9.5 9.5 13.5 13.5 13.5

28 32 34 37 39 46

13 17 19 17 19 24

www.hales.com.au


cooling products

Brass Extension Plugs

L A

d1

15/8

H

d

T

200 Series 1/4 Flow L

T

d

d1

A

CM251212 CM2514 CM251512 CM2517 CM251812 CM252212 CM2524 CM252512 CM2527 CM252812 CM253212 CM2534

2 1/2 4 5 1/2 7 8 1/2 2 1/2 4 5 1/2 7 8 1/2 2 1/2 4

1/8 1/8 1/8 1/8 1/8 1/4 1/4 1/4 1/4 1/4 3/8 3/8

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

11/16 1 1 1 1 7/8 1 1/4 1 1/4 1 1/4 1 1/4 1 1 1/4

CM253512 CM2537

5 1/2 7

3/8 3/8

1/4 1/4

3/8 3/8

1 1/4 1 1/4

Height

Product Code

300 Series 3/8 Flow Product Code

L

T

d

d1

A

CM351212 CM3514 CM351512 CM3517 CM351812 CM352212 CM3524 CM352512 CM3527 CM352812 CM35210 CM3534 CM353512 CM3537 CM35310

2 1/2 4 5 1/2 7 8 1/2 2 1/2 4 5 1/2 7 8 1/2 10 4 5 1/2 7 10

1/8 1/8 1/8 1/8 1/8 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8

3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

7/8 1 1 1 1 7/8 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1 1/4 1 1/4 1 1/4

cooling products

Replacement Seals

Product Code

Description

CM200 CM300-G CM300-R

200 Series Viton 300 Series Viton 300 Series Silicone

CM500

500 Series Silicone

www.hales.com.au

119


cooling products

Straight Socket Connectors

L

Flow

D Hose ID

Product Code without Valve CM206 CM306 CM308 CM308SL CM506

Product Code with Valve CM206V CM306V CM308V CM308VSL CM506V

Hose ID 3/8 3/8 1/2 1/2 3/4

Flow 1/4 1/4 3/8 3/8 D 5/8

L

D Flow

51mm 64mm L 66.5mm Hose ID 73mm 89mm

D

Series

17 23 23 L123 Flow 30

200 300 300 300 500

Hose ID

L

cooling products

90° Socket Connectors Flow

Flow Hose ID

L1

L1

L

D Flow

D

D

Hose ID

L Hose ID

L

Product Code without Valve CM216 CM318 CM516

Product Code with Valve CM216V CM318V CM516V

Hose ID 3/8 1/2 3/4

Flow

Flow

L

1/4 3/8 5/8

40mm Hose ID 56mm 77mm

D D

D

Series

17 30

200 300 500

L1

D

Series

22mm 25mm 30mm

18 24 32

200 300 500

L1Flow

L1

22mm 28.5mm L1 Hose ID 32mm

Thread23

D

L

L

L

cooling products

45° Socket Connectors Thread

D

Flow

L1

L

Hose ID

D

L

Thread

D

Product Code without Valve CM226 CM328 CM526

120

Product Code with Valve CM226V CM328V CM526V

Hose ID 3/8 1/2 3/4

Flow 1/4 3/8 5/8

L L

55.5mm 75mm 77mm

www.hales.com.au


cooling products

Socket Connectors

Thread

D

L

Product Code without Valve

Product Code with Valve

Thread

L

D

Series

CMB200 CMB300 CMB500

CMB300V

1/4 1/4 1/2

40 47 52

18 23 30

200 300 500

Quick Connect Water Jumpers

cooling products C

Hose ID L

Product Code without Valve

Hose ID

Flow

L

D

Series

WJ200-6 WJ300-6 WJ300-8

3/8 3/8 1/2

1 1 7/16 1 7/16

1 1/4 1 9/16 1 9/16

3/8 1/2 1/2

5/8 7/8 7/8

Twist lock sleev accidental disc

cooling products

Water Hose

M

Viton seals

Crimping Service: Hose crimped to order Rated +140Ë&#x161;C Max 15 bar Product Code TFW10B TFW10R TFW13B TFW13R

www.hales.com.au

ID

OD

Roll

Colour

10/9 10/9 13 13

17.5 17.5 21 21

50m 50m 50m 50m

Blue Red Blue Red

Pressure max. max. max. max.

15 15 15 15

bar bar bar bar

121


accessories

Tool & Die Parts Cleaner

A heavy duty formulation designed to clean injection mould, tools and dies after production runs and prior to commencement of new jobs.

accessories

Product Code

Size

DIE CLEANER

400g Aerosol

Tool & Die Protector

A heavy duty formulation designed to protect tools, injection moulds and dies from oxidization and rusting during storage in between production runs. Pentrates tools and mould removes moisture from cavities and mould. Leaves a protective film of lubrication oils and a rust preventative coating.

accessories

Product Code

Size

DIE PROTECTOR

400g Aerosol

Silicone Mould Release

A proven release agent to prevent sticking in mould cavities

accessories

Product Code

Size

SILICONE MOULD

300g Aerosol

Paintable Mould Release

A premium quality release agent which enables plastic parts to be printed, painted, hot stamped, vacuum plated and metalised

122

Product Code

Size

PAINTABLE MOULD

300g Aerosol

www.hales.com.au


accessories

Zap-Ox Cleaner

Zap-Ox Stain Remover. Removes all rust, oxidation, buildup, stains, weld discoloration and more.

Product Code

Size

NANO-ZO-16

475ml Bottle

accessories

Ceramic Extreme Anti Seize Paste

A high-temperature anti-seizing compound with high thermal conductivity for cartridge heaters and nozzle threads.

Product Code

Size

Antiseize-500

500g Tin

accessories

Foodmax Clean Spray

Food Grade Cleaner Degreaser Spray Foodmax Clean Spray is a food grade cleaner degreaser. This non-toxic formulation has been formulated to effectively clean grease and oil residue, formulated from a citrus oil derivative which is non-toxic, non-caustic, biodegradable and can be used safely with minimal protective equipment.

Product Code

Size

FM-CLEANSPRAY-040

400g Aerosol

accessories

Foodmax Multi Spray

Food Grade Chain Spray Foodmax Multi Spray is a totally waterproof tacky chain spray that contains food grade synthetic fluid and PTFE lubricant that endures aggressive environments and create a strong shear-stable lubrication film. Suitable for a broad range of applications including chains, conveyers, slides, joints, etc.

www.hales.com.au

Product Code

Size

FM-MULTISPRAY-040

400g Aerosol

123


accessories

Foodmax DWF Spray

Food Grade Penetrating Spray Foodmax DWF spray is a non-toxic lubricating, penetrating and de-watering lubricant and is ideal for use on lightly loaded chains, bearings and slides in food and clean environments. Working temperature -30 °C to 145 °C.

accessories

Product Code

Size

FM-DWFSPRAY-040

400g Aerosol

Foodmax Silicone Spray

Food Grade Silicone Spray A food grade, silicone based, anti-adherent and lubricating fluid with a very high temperature resistance. Great for packaging transport lines and for low load applications. Also suitable as anti adherent for any type of equipment, demoulding of all type of plastics and rubbers and surface polisher.

accessories

Product Code

Size

FM-SILICONESPRAY-040

400g Aerosol

Foodmax Grease Spray

Food Grade High Performance Grease Foodmax Grease Spray is a high performance food grade white grease, sticky and water/steam resistant. Foodmax Grease Spray is suitable for open gears, slides, conveyors, bearings etc.

accessories

Product Code

Size

FM-GREASESPRAY-040

400g Aerosol

Foodmax Easy Spray

Food Grade Lubricating White Oil Foodmax Easy Spray can be used as a general lubricant as a non sticky chain oil, bearings and slides with low load, a food grade mould release, hinges and as a cleaning and conserving agent for stainless steel. Foodmax Easy Spray can be used as a food grade mould release oil as well.

124

Product Code

Size

FM-EASYSPRAY-040

400g Aerosol

www.hales.com.au


accessories

Foodmax Clean E Spray

Food Grade Electro Cleaner Foodmax Clean E Spray is a powerful, fast drying cleaner, ideal for cleaning electronic equipment and components in and around food processing areas, such as control panels, electric motors, electrical contacts and switches.

Product Code

Size

FM-CLEANESPRAY-040

400g Aerosol

accessories

Nano Mould Coating

Releases plastic parts for up to 300,000 cycles, part design dependant. Reduces cycle times, semi permanent.

Product Code NANO-FG-10ML-KIT

accessories

CRC 5.56 Multi Spray

The professionals choice. CRC 5.56 multipurpose product has superior penetrating power, that breaks through rust and corrosion while it cleans away scale and dirt. Also available in 175gm, 500m, 1litre, 200 litres Product Code

Size

CRC-5.56CAN CRC-5.564LT CRC-5.5620LT CRC-5.56 500ML

400g Aerosol 4 Litre Drum 20 Litre Drum 500ML Pump Pack

accessories

Oil Absorbant Kitty Litter

All purpose spill absorber, made from 100% absorbant granules which are effective at absorbing spills and liquids. Environmentally safe and easy to use 20kg bags.

www.hales.com.au

Product Code

Size

Halesabsorbclay

All purpose spill absorber

125


accessories

Oil Absorbant Rolls & Sheets

Extremely good absorption ability and capacity for all types of organic fluids, i.e. motor oils, hydraulic oils, gear oils, organic solvents, diesel oil, petrol, etc. Roll 0.5m x 44m

accessories

Sheet 40cm x 50cm

Product Code

Size

FG-OILROLL 050 FG-OILSHEET 100

1 Roll 100 Sheets

PTFE Grease

The ultimate PTFE paste for the assembly of injection mould tools, it also provides excellent anti seize on many types of moving parts.

accessories

Product Code

Description

PROLON-250 PROLON-500G PROLON-20KG

Prolon 250g Tube Prolon 500ml Tub Prolon 20kg Tub

Foodmax Assembly Paste

Food Grade Anti-Seize Assembly Paste White, non-toxic, grease-like compound designed for use as an assembly lubricant for lubrication bushes, sliding surfaces and small open plastic or metal gears and anti-seize compound for threaded fasteners, to prevent damage during start up and protect against premature wear during the running-in period.

126

Product Code

Description

FM-ASSEMBLYPASTE-0125 FM-ASSEMBLYPASTE-003 FM-ASSEMBLYPASTE-018

125g Tube 3kg Tub 18kg Tub

www.hales.com.au


accessories

Sprue Radius Cutters

Product Code

Description

SRC48

The a tipped radius cutter ensures a smooth, precise fit between your machine nozzle and the sprue

Sprue Reamers

accessories

The new range of Sprue Reamers suitable for both machine and hand use are made from High Speed Steel and are of 6 flute left hand slow spiral design with a 1/2” diameter parallel shank. Flute

Product Code

Code Number

Taper Degrees

Small Dia.

Large Dia.

Length

Overall Length

CRS1202 CRS1203 CRS1204 CRS1205 CRS1802 CRS1803 CRS1804

1/2 1/3 1/4 1/5 2/2 2/3 2/4

2 3 4 5 2 3 4

.120” .120” .120” .120” .180” .180” .180”

.300” .390” .470” .560” .430” .550” .670”

5” 5” 5” 5” 7” 7” 7”

7” 7” 7” 7” 9” 9” 9”

accessories

Cable Retainers Mould pocket detail A -0.2

5+0.5 12 -0.2

12+0.2

B 3

4.5+0.5 A+0.2

ø8

Product Code

A

B

Material

Max. Temp

SC.401245

40

28

100

80°C

SC.401245H

40

28

130

150°C

SC.601245

60

48

100

80°C

SC.601245H

60

48

130

150°C

www.hales.com.au

127


accessories

Collared Lifting Eye Bolts

D

ØC

E

F

ØA

B

Imperial Product Code

B

D

E

F

EYE24 EYE32 EYE40 EYE48 EYE56 EYE64

3/8” 1/2” 5/8” 3/4” 7/8” 1”

21 28 35 42 50 57

14 19 24 29 33 38

9 11 15 16 20 22

20 25 32 37 44 51

18 23 30 40 41 46

Metric

128

Product Code

B

D

E

F

EYE10 EYE12 EYE16 EYE20 EYE22 EYE24 EYE30 EYE33 EYE38 EYE39 EYE42 EYE48 EYE56 EYE64 EYE76

M10 M12 M16 M20 M22 M24 M30 M33 M38 M39 M42 M48 M56 M64 M76

21 28 35 42 50 57 71 71 86 86 102 115 143 143 163

14 19 24 29 33 38 48 48 55 55 66 72 95 95 106

9 11 15 16 20 22 28 28 33 33 40 49 56 56 66

20 25 32 37 44 51 66 65 75 75 92 102 127 127 144

18 23 30 40 41 46 50 50 66 66 77 89 111 111 125

www.hales.com.au


hot runner & control

Manifold Systems

MastipTM recognises that the manifold is a vital part of the complete Hot Runner System and therefore designs every system to meet customer’s requirements including detailed designs for: • • • •

Even part/cavity filling Balanced material flow Even heat profile Ideal for technical materials and fast colour changes

From single cavity to high cavity or multi material, thermal or valve gating, we can supply a system to suit your requirements.

12

A/v = 20

L

hot runner & control

MJ Nozzles - Multi Cavity Only Ø4

Ø24

12

A/v = 20

Gating Options

L

Ø4

Ø7

Multi-Hole Torpedo Tip

Ø14

Extended Tip

Open Nut Ø24

Only suitable for manifold applications Product Code Multi-Hole Torpedo Tip

Open Nut

L

www.hales.com.au

Description Extended Tip

75 95 115 130 145 175

129


hot runner & control

SX Nozzles - Single Application Only

L5

L L4

Ă&#x2DC; d2

d3

A

With two heaters the SX nozzle is perfectly suited for all single nozzle applications. Independently controlled heater zones provide uniform temperature distribution along the length of the nozzle, making it ideal to process difficult plastics.

Gating Options Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

Extended Tip

Open Nut

Bush Nut

Sprue Nut

L

L4 L5 d2 d3 A

130

13 Series

16 Series

45 55 65 75 95 115

45 55 65 75 95 115

18 44 40 27 10

18 44 40 30 12

19 Series 55 65 75 95 115 145 175

20 46 50 33 15

27 Series

75 95 115 145 175 225 275 25 50 50 43 23

www.hales.com.au


hot runner & control

BX Nozzles - Single & Multi Cavity

A/F

A/F

L

L4

L

L4

A

d3

A

Ă&#x2DC; d2

d3

BX nozzle is designed to provide a cost sensitive solution to single & multicavity applications. Ă&#x2DC; d2 Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

Extended Tip

Valve Gate Torpedo Tip

Valve Gate Open tip

Open Nut

Gating Options

Bush Nut

Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

Extended Tip

Valve Gate Torpedo Tip

Valve Gate Open tip

Sprue Nut

Open Nut

Bush Nut

Sprue Nut

L

A A/F d2 d3 L4

www.hales.com.au

13 Series

16 Series

19 Series

45 55 65 75 95 115 145 175

45 55 65 75 95 115 145 175

55 65 75 95 115 145 175

10 31 34 27 12

12 34 38 30 12

15 36 40 33 15

27 Series

75 95 115 145 175 225 23 45 50 43 20

131


hot runner & control

MX Nozzles - Multi Cavity Only

L4

L

A/F

A

d3

Ă&#x2DC; d2

Low moulding temperature and pressure, excellent temperature consistency and front loading capabilities, thatâ&#x20AC;&#x2122;s the Mastip MX nozzle, specifically designed for multi cavity manifold systems and hot halves. The MX nozzle is suited for small to medium applications in all types of markets. It is able to process a wide range of plastics, from the easy ethylenes to tough engineering resins. Gating Options Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

Extended Tip

Valve Gate Torpedo Tip

Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

L

A/F d2 d3 L4 A

132

13 Series

16 Series

19 Series

45 55 65 75 95 115 145 175 24 28 22.9 12 10

45 55 65 75 95 115 145 175 26 30 24.9 12 12

55 65 75 95 115 145 175 36 40 31.5 15 15

www.hales.com.au


hot runner & control

SVG Valve Gates - Single Valve Gates

Valve Gate Torpedo Tip

Valve Gate Open tip

Open Nut

Bush Nut

SVG Single Inline Air Actucted Valvegate Assembly

Sprue Nut

Ø70

Gating Options Valve Gate Torpedo Tip

Valve Gate Open tip OL SVG

Open Nut

Bush Nut

10

102 REF

L

Sprue Nut BX Nozzle

Ø75

Ø70

Nozzle Compatibility

OL SVG

L

16 Series BX

19 Series BX

27 Series BX

55 65 65 75 95 115 145

55 65 65 75 95 115 145

65 75 95 115 145

19 Series BX

27 Series BX

SVG 33 Pneumatic 3.0 10 141

SVG 33 Pneumatic 5.0 10 146

10

Valve Gate Assembly 16 Series BX

102 REF

SVG 33 Pneumatic 2.5 10 138

Model Actuation Type Pin Size BX Nozzle Stroke OL SWG

L

Ø75

www.hales.com.au

133


hot runner & control

MVG25 Valve Gate

L

L

A/F

L

A/F

L4

L4

d1 d3

d1 d3

Ø d2

Blanking Plate

Ø d2

Ø54.0

Blanking Plate

Cylinder Assembly

Gating Options

Valve Gate Torpedo Tip

50.0 Min

10.0

Valve Gate Torpedo Tip

50.0 Min Spacer Valve Pin

Ø54.0

Cylinder Assembly

Valve Gate Open tip

10.0

Valve Gate Open tip

V T

50.0 Min

Spacer

Open Nut

Valve Pin

Open Nut

10.0

Open Nut

Bush Nut

Bush Nut Sprue Nut

Bush Nut

Sprue Nut

Sprue Nut

Valve Gate Assembly 13 Series * MX / BX

16 Series MX / BX

MVG25 - 2.0 Pneumatic 2.0 7

MVG25 - 2.5 Pneumatic 2.5 7

Model Actuation Type Pin Size Stroke

13 Series

L

A/F d1 d2 d3 L4

16 Series

MX

BX

MX

BX

45 55 65 75 95 115 145 175 24 10 28 22.9 12

45 55 65 75 95 115 145 175 31 10 34 27 12

45 55 65 75 95 115 145 175 26 12 30 24.9 12

45 55 65 75 95 115 145 175 34 12 38 30 12

* 13 Series available in open nut and open tip only

134

www.hales.com.au


d1

hot runner & control

MVG40 Valve Gates

Ø d2

L

L

A/F

L4

d1 d3

d1

d3

Ø d2

Blanking Plate

Ø 75.0

Cylinder Assembly

Gating Options

55 Min Spacer

Valve Gate Torpedo Tip

50.0 Min

10.0

Valve Gate Open tip

Valve Pin

10.0

Open Nut

Bush Nut Valve Gate Torpedo Tip

Valve Gate Open tip

Open Nut

Sprue Nut

Bush Nut

Valve Gate Assembly Blanking Plate

ModelCylinder Assembly Actuation Type Pin Size Spacer Stroke Valve Pin

Ø 75.0 13 Series * MX / BX

MVG40 - 2.0 Pneumatic 2.0 10

16 Series MX / BX

19 Series MX / BX

MVG40 - 2.5 Pneumatic 55 Min 2.5 10

MVG40 - 3.0 Pneumatic 3.0 10

Sprue Nut

27 Series BX MVG40 - 5.0 Pneumatic 5.0 10

10.0

13 Series

16 Series

19 Series

27 Series

MX

BX

MX

BX

MX

BX

BX

L

45 55 65 75 95 115 145

45 55 65 75 95 115 145

45 55 65 75 95 115 145

45 55 65 75 95 115 145

55 65 75 95 115 145

55 65 75 95 115 145

75 95 115 145

A/F d1 d2 d3 L4

24 10 28 22.9 12

31 10 34 27 12

26 12 30 24.9 12

34 12 38 30 12

36 15 40 31.5 15

36 15 40 33 15

45 23 50 43 20

* 13 Series available in open nut and open tip only

www.hales.com.au

135


Spacer Valve Pin

hot runner & control

10.0

MVG55 Valve Gate

L Valve Gate Open tip

Valve Gate Torpedo Tip

L4

A/F

L

Open Nut

d1 d3

d1

d3

Bush Nut

Ø d2 Sprue Nut

Ø 95

Blanking Plate Cylinder Assembly

Gating Options Valve Gate Torpedo Tip

50.0 Min

10.0

55.0 Min Spacer Valve Pin

Valve Gate Open tip

10.0

Open Nut

Bush Nut

Sprue Nut

Valve Gate Assembly Valve Gate Torpedo Tip

Model Actuation Type Pin Size Stroke

Open Nut

Valve Gate

27Open Series tip BX

L4

A/F

MVG55 - 5.0 Pneumatic 5.0 10

Bush Nut

27 Series Sprue Nut

L

A/F d1 d2 d3 L4

136

Bx

Ø d2

75 95 115 145 175 225 275 40 23 50 43 10

www.hales.com.au

L


hot runner & control

Single Zone Temperature Control Systems

Product Code

Description

PIM1BX10

10 Amp Unit

Multi Zone Temperature Control Systems

hot runner & control

16 to 48 Zone Mainframes are also available to order. 30 Amp option also available. Modules sold seperately. Product Code

Description

MFFMP2 MFFMP3 MFX5 MFX8 MFX12

2 Zone Mainframe 3 Zone Mainframe 5 Zone Mainframe 8 Zone Mainframe 12 Zone Mainframe

hot runner & control

RMA Modular Hot Runner Controllers

RMA Module • Simultaneous digital setpoint and digital temperature indication. • Accepts Type J or Type K thermocouple input (jumper selectable). • Auto-tuning, with adjustable proportional band and rate. • Bumpless auto/manual transfer. • CompuStep bakeout feature prevents moisture at start-up. • Built-in loop break, short, open, and reverse thermocouple protection. • Jumper-selectable self-start mode. • Current monitor feature displays average current to load. • CE-compliant. Product Code RMAX15

www.hales.com.au

137


hot runner & control

Combination Cables

5 pin combination Thermocouple/Power Cable. Product Code

Length

MPTC10 MPTC20

10’ 20’

hot runner & control

Product Code MPC5C10 MPC5C20 MPC8C10 MPC8C20 MPC12C10 MPC12C20

hot runner & control

138

Power Cables

Zones 5 Zones 5 Zones 8 Zones 8 Zones 12 Zones 12 Zones

Length 10’ 20’ 10’ 20’ 10’ 20’

Thermocouple Cables

Product Code

Zones

Length

TC5C10 TC5C20 TC8C10 TC8C20 TC12C10 TC12C20

5 Zones 5 Zones 8 Zones 8 Zones 12 Zones 12 Zones

10’ 20’ 10’ 20’ 10’ 20’

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hot runner & control

Mounting Box Cover - Side View X

38

70

Y Mould Mounting Footprint

Product Code

Zones

X

Y

PTC5TB PTC8TB PTC12TB

5 Zones 8 Zones 12 Zones

204 224.6 251.6

220 240.5 267.5

Thermocouple Connectors

hot runner & control

Product Code

Description

Zones

MTC5 MTC8 MTC12

Mould Thermocouple Connecter Mould Thermocouple Connecter Mould Thermocouple Connecter

5 Zones 8 Zones 12 Zones

Mould Power Input Connectors

hot runner & control

Product Code

Description

Zones

PIC5 PIC8 PIC12

Mould Power Connecter Mould Power Connecter Mould Power Connecter

5 Zones 8 Zones 12 Zones

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139


hot runner & control

Mould Junction Box

1. The terminal blocks are completely prewired to both the Power and Thermocouple Connectors.

3.290 10.155

2. Terminal blocks are numbered by MOLD ZONE for ease of installation and troubleshooting.

3.312 THERMOCOUPLE CONNECTOR

3. Feed the wires from the mold wire slot through the opening(s) in the bottom of the Mold Wiring System. Slide the mold wires under the SEMS pressure plate on the appropriate zone-numbered terminal.

POWER CONNECTOR

Sems Pressure Plate

4. The RED and WHITE wires are the THERMOCOUPLE SIDE. Install thermocouple wire from the mold.+(White/ upper) -(Red/lower) to the corresponding zone number on the upper and lower terminal blocks.

WIRE SLOT

3-1/2

5. Install the POWER wires on the opposite two terminal blocks marked Power side to corresponding number on the terminal blocks, one to upper and one to lower.

9

1-1/2 2-1/2

.215 – TAP FOUR PLACES

6. Place the cover over the Mold Wiring System and tighten with the four screws supplied.

Product Code

Zones

PTBC005-A PTBC008-A PTBC012-A

005 008 012

hot runner & control

140

Length Y 8.66˝ 9.47˝ 10.53˝

Width X 2.75˝ 2.75˝ 2.75˝

Height H 4.50˝ 4.50˝ 4.50˝

Mounting Hole M1 1.500 1.500 1.500

Mounting Hole M2 8.031 8.843 9.906

Module Replacement Fuses

Product Code

Amps

ABC10 ABC15

10 15

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hot runner & control

Single Zone Plugs

CKPTM1 Cable, Frame End 5-Pin Combo Mold Power/ Thermocouple Connectors

Product Code CKPTM-1

CKPTOC1 Frame 5-Pin Combo Mold Power/ Thermocouple Connectors

Product Code CKPTOC-1

CKPTF1 Cable, Mould-End 5-Pin Combo Mold Power/ Thermocouple Connectors

Product Code CKPTF-1

CKPTIC1 Mould 5-Pin Combo Mold Power/ Thermocouple Connectors

Product Code CKPTIC-1

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141


hot runner & control

Threaded Type Thermocouple

17

1/4”

17

1/4”

Product Code

Description

ETC0251

Threaded Type

17 dØ

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1/4”

Flat Washer Type Thermocouple

7

14

7

14

6

7

6

Product Code

Description

ETC0168

Flat Washer Type

12

14

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12

Surface Pin Type Thermocouple

6

12

142

Product Code

Description

MASTE7003

Surface Pin Type

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ISA Standard Tolerances in Microns

Table of ISA Standard Tolerances in Microns 1 micron = 0.001mm / 25.4 micron = 0.001 inches

Designation

Application

d9

up to 3mm.

3 to 6mm.

6 to 10mm.

10 to 18mm.

18 to 30mm.

30 to 50mm.

-20 -45

-30 -60

-40 -76

-50 -93

-65 -117

-80 -142

f7

Ground surfaces

-6 -16

-10 -22

-13 -28

-16 -34

-20 -41

-25 -50

F7

Drill guides-I.D.

+16 +7

+22 +10

+28 +13

+34 +16

+41 +20

+50 +25

-2 -6

-4 -9

-5 -11

-6 -14

-7 -16

-9 -20

g5 g6

Ejector pins

-2 -8

-4 -12

-5 -14

-6 -17

-7 -20

-9 -25

h4

Guide pins (die sets)

0 -3

0 -4

0 -4

0 -5

0 -6

0 -7

0 -4

0 -5

0 -6

0 -8

0 -9

0 -11

0 -6

0 -8

0 -9

0 -11

0 -13

0 -16

h7

0 -10

0 -12

0 -15

0 -18

0 -21

0 -25

h9

0 -25

0 -30

0 -36

0 -43

0 -52

0 -62

h 11

0 -60

0 -75

0 -90

0 -110

0 -210

0 -250

H5

+4 0

+5 0

+6 0

+8 0

+9 0

+11 0

h5 h6

Punches D.C. F(pt)

H7

Punch guides-I.D Reamers

+10 0

+12 0

+15 0

+18 0

+21 0

+25 0

H8

Die inserts or buttons-I.D.(A & B)

+14 0

+18 0

+22 0

+27 0

+33 0

+39 0

j5

+2 -2

+3 -2

+4 -2

+5 -3

+5 -4

+6 -5

j6

+4 -2

+6 -2

+7 -2

+8 -3

+9 -4

+11 -5

j7

+7 -2

+9 -3

+10 -5

+12 -6

+13 -8

+15 -10

+10 +1

+12 +1

+15 +2

+18 +2

+7 +2

+9 +4

+12 +6

+15 +7

+17 +8

+20 +9

k6

Die inserts-O.D(B)

m5 m6

Punches E,F(shk) Dowels

+9 +2

+12 +4

+15 +6

+18 +7

+21 +8

+25 +9

n6

Die inserts-O.D.(A) Guide bushes-O.D.

+13 +6

+16 +8

+19 +10

+23 +12

+28 +15

+32 +17

p6

+16 +9

+20 +12

+24 +15

+29 +18

+35 +22

+42 +26

r6

+19 +12

+23 +15

+28 +19

+34 +23

+41 +28

+50 +34

s5

+18 +14

+24 +19

+29 +23

+36 +28

+44 +35

+54 +43

s6

+22 +15

+27 +19

+32 +23

+39 +28

+48 +35

+59 +43

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143


Plastic tooling components  
Plastic tooling components