Page 1


Plastic Tooling Cat Singapore

12/1/10

9:35 AM

Page 1

Contents Ejector Pins................................................................2

Round Latch Locks - STZ3-2...STZ3-21.......................................44

Nitrided Ejector Pins Metric JIS - Straight..................................2

Round Latch Locks - STZ3-2...STZ3-21.......................................45

Nitrided Ejector Pins Metric JIS - Stepped................................3

Round Latch Locks - STZ3-3...STZ3-31.............................46-48

Straight Ejector Pins - Nitrided (EP)...................................................4

Latch Locks - STZ4-30..................................................................................49

Nitrided Oversize Ejector Pins Metric JIS...................................5 Ejector Sleeves Metric JIS............................................................................6 Ejector Sleeves - Nitrided (ES) ................................................................7 Ejector Blades Metric JIS..............................................................................8

Latch Locks - STZ4-30....STZ4-32......................................................50 Latch Locks - STZ5-31 ...................................................................................51 Latch Locks - STZ5-32..................................................................................52

Ejector Blade................................................................................................................9

Slide Units - STZ4290 ...................................................................................53

Custom Ejector Blade ....................................................................................10

Ejector Couplers...................................................................................................54

Alignment ..................................................................11

Hydraulic Cylinders .................................................................................55-56

Guide Pillars - STW20..............................................................................11-14

General.......................................................................57

Guide Pillars - STW21.............................................................................15-17 Guide Pillars - STZ66 ......................................................................................18 Guide Pillars - STZ65.......................................................................................19 Guide Bushes - STZ75..................................................................................20

Date Insert...................................................................................................................57 Reference Insert ...................................................................................................58 Air Poppets .................................................................................................................59

Guide Bushes - STW32 ...............................................................................22

Double Valve.............................................................................................................59

Guide Bushes - STZ76..................................................................................23

Tunnel Gate Inserts...........................................................................................60

Guide Bushes Self Lubricating - STZ4077............................24

Limit Switches.................................................................................................61-63

Guide Bushes Self Lubricating - STZ4078............................25 Tapered Interlocks..............................................................................................26

Cooling Products...............................................64

Taper Interlocks.....................................................................................................27

Heat Transfer Rods ...........................................................................................64

Economy Side Locks......................................................................................28

Connector Plugs / Socket Connectors............................65-66

Titanium Coated Side Lock.....................................................................29

Brass Extension Plugs ..................................................................................67

Antifriction Slideway Bushes - SN1776SR...SN1777SR....................30

Quick Connect Water Jumpers..........................................................68

Ball Guide Bush - SN1776SR ................................................................31 Guide Pillars with Centre Collar - SN1705............................32

Mould Actions ......................................................33 Sprung Core .............................................................................................................33

Telescopic Water Fittings ...........................................................................69

Hot Runner and Control ..............................70 SX Nozzle .....................................................................................................................70

Flexible Core.............................................................................................................34

MX Nozzle ....................................................................................................................71

Tulip Ejector................................................................................................................35

BX Nozzle......................................................................................................................72

Vertical Lifter Block............................................................................................36

SVG Valve Gate......................................................................................................73

Plate Accelerator..................................................................................................37

MVG Valve Gate ....................................................................................................74

Slide Retainer ..........................................................................................................38 Optional Dowel Pin ...........................................................................................38 Modular Retainer.................................................................................................39 Slide Holding Devices - STZ5140.....................................................40 Slide Holding Devices - STZ5130......................................................41

Hot Runner Temperature Control Systems............................75 Power and Thermocouple Cables...................................................76 Connectors .................................................................................................................77 Hot Runner Controller Accessories................................................78

Slide Holding Devices - STZ5134.....................................................42

Manifold Systems ...............................................................................................79

Slide Holding Devices - STZ5130 STZ5134 ...........................43

Table of ISA Standard Tolerances in Microns ...................80

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Contents

Guide Bushes - STW31.................................................................................21

Date Stamp ...............................................................................................................57

1


Plastic Tooling Cat Singapore

12/1/10

9:35 AM

Page 2

Nitrided Ejector Pins Metric JIS - Straight

0.5 Rad

+0.0 H – 0.2

P

+0.0 T – 0.2 +2.0 L – 0.0

Material H13 Core Hardness 40-45RC

Ejector Pins

Surface Hardness 70-72RC L

Part Number Prefix

P

H

T

PD

HD

HT

100

150

MP01

1.0

6

4

MP012

1.2

6

200

250

300

350

400

450

800

MP015

1.5

6

4

MP020

2.0

6

4

MP025

2.5

6

4

MP03

3.0

6

4

MP035

3.5

7

4

MP04

4.0

8

6

MP045

4.5

8

6

MP05

5.0

9

6

MP055

5.5

10

6

MP06

6.0

10

6

MP065

6.5

10

6

MP07

7.0

11

6

MP075

7.5

13

8

MP08

8.0

13

8

MP085

8.5

14

8

MP10

10.0

15

8

MP12

12.0

17

8

MP14

14.0

19

8

MP15

15.0

20

8

◆ ◆ ◆

◆ ◆

MP16

16.0

21

8

MP18

18.0

23

8

MP20

20.0

25

8

MP25

25.0

30

8

◆ ◆

Specials to order

◆ ◆

Part Number Example: MP02100-12 = 2x100x12 Straight Pin

P Tolerance

1-2mm 2-3mm 3.1-5.9mm

2

650

-.01 -.03 -.01 -.03 -.010 -.020

6.0-12 & 15mm 14, 16 & 20mm 18 & 25mm

-.020 -.030 -.020 -.040 -.007 -.020

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Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 3

Nitrided Ejector Pins Metric JIS - Stepped

+0.0 3 – 0.02 +0.01 P – 0.025

+0.0 6 – 0.2

4

+0.0 – 0.05

N L +2 –0

Material H13 Core Hardness 40-44RC Surface Hardness 70-72RC P

N

MP01

1.0

10

MP012

1.2

10

MP015

1.5

10

MP02

2.0

10

MP025

2.5

10

MP01

1.0

12

MP012

1.2

12

100

125

150

250

MP015

1.5

12

MP02

2.0

12

MP025

2.5

12

MP01

1.0

25

MP012

1.2

25

MP015

1.5

25

MP02

2.0

25

MP025

2.5

25

MP01

1.0

50

MP012

1.2

50

MP015

1.5

50

MP02

2.0

50

MP025

2.5

50

Ejector Pins

L

Part Number Prefix

◆ ◆

Part Number Example: MP02100-12 = 2x100x12 Stepped Pin

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3


Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 4

Straight Ejector Pins - DIN Nitrided (EP)

MATERIAL: WAS 1.2344 Hotwork Die Steel STANDARD: DIN 1530-A/ISO 6751 HARDNESS: Surface: Nitrided to > _ HV 950o and Bright polished _ 1400N/mm2 Core: Hardened throughout to >

Ejector Pins

Code

Z95

r 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.0

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆ ◆ ◆ ◆ ◆

◆ ◆ ◆

◆ ◆

◆ ◆ ◆

◆ ◆ ◆

Order: Z95 - d1 - L

4

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Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 5

Nitrided Oversize Ejector Pins Metric JIS

0.5 Rad

+0.0 H – 0.2

P

+0.0 T – 0.2 +2.0 L – 0.0

Material H13 Core Hardness 40-4-5RC Surface Hardness 70-72RC Part Number Prefix

P

H

T

PD

HD

HT

150

MP021

2.1

6

6

MP031

3.1

6

4

MP041

4.1

8

6

L 250

MP051

5.1

9

6

MP061

6.1

10

6

MP081

8.1

13

8

MP101

10.1

15

8

MP121

12.1

17

8

Core Pins Metric (Soft Ejector JIS) Material H13

Ejector Pins

◆ ◆

Standard Hardness 40-45RC Part Number Prefix

P

H

T

PD

HD

HT

150

250

MS03

3

6

4

MS04

4

8

6

MS05

5

9

6

MS06

6

10

6

MS07

7

11

6

MS08

8

13

8

MS10

10

15

8

L

MS12

12

17

8

MS14

14

19

8

MS15

15

20

8

MS16

16

21

8

MS18

18

23

8

MS20

20

25

8

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◆ ◆

5


Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 6

Ejector Sleeves Metric JIS

+0.0 H – 0.2

B

D

N Land

+0.0 T – 0.05 L +2 –0

Material H13 ID Hardness 40RC

Ejector Pins

Surface Hardness 70RC L 200 225 N=60

Part Number Prefix

B ID

D OD

H

T

MS

2.0

4

8

6

MS

2.0

5

9

6

MS

2.0

6

10

6

MS

2.5

5

9

6

MS

2.5

6

10

6

MS

3.0

5

9

6

MS

3.0

6

10

6

MS

3.0

7

11

6

MS

3.5

6

10

6

MS

3.5

7

11

6

MS

4.0

6

10

6

MS

4.0

7

11

6

MS

4.0

8

13

8

MS

4.5

7

11

6

MS

4.5

8

13

8

MS

5.0

8

13

8

MS

5.0

10

15

8

MS

5.5

8

13

8

MS

6.0

10

15

8

MS

6.5

10

15

8

MS

6.5

12

17

8

MS

8.0

12

17

8

MS

10

15

20

8

Order: Part Number + B + D Specials to order

100 125 N=40

150 175 N=50

300

Tolerances

ID 1.5-3mm ID 3.5-5mm ID 5.5-10mm

6

275 N=70

◆ ◆

250

-0 +.010 +0 +.012 +0 +.015

OD 4-5mm OD 6-8mm OD 10-15mm

-.010 -.020 -.015 -.025 -.020 -.030

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Plastic Tooling Cat Singapore

12/1/10

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Page 7

Ejector Sleeves - Nitrided (ES) ES

MATERIAL: WAS 1.2344 Hotwork Die Steel STANDARD: DIN 16756/ISO 8405 HARDNESS: I.D. & O.D. Nitrided to > _ HV 950 HV

r

Part Number

r

Z103

Ejector Pins

Part Number

ES

Order: Part Number + d1 + b1 + L

Part Number

www.hales-asia.com.sg SH

r

7


Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 8

Ejector Blades Metric JIS

+0.0 H – 0.2

T

D

+0.0 G – 0.05

W S

B

Ejector Pins

+2 L –0

Material SK HSI Nitrided Part No. T W D

L

S

B

G

H

MEB

1

4

5

100

40

60

6

9

MEB

1

4

5

125

50

75

6

9

MEB

1

4

5

150

60

90

6

9

MEB

1

4

5

175

70

105

6

9

MEB

1.2

5

6

125

50

75

6

10

MEB

1.2

5

6

200

80

120

6

10

MEB

1.2

6

7

125

50

75

6

11

MEB

1.2

6

7

150

60

90

6

11

MEB

1.2

8

10

125

50

75

8

15

MEB

1.2

8

10

150

60

90

8

15

MEB

1.5

5

6

125

50

75

6

10

MEB

1.5

5

6

150

60

90

6

10

MEB

1.5

5

6

200

80

170

6

10

MEB

1.5

6

7

125

50

75

6

11

MEB

1.5

6

7

175

70

105

6

11

MEB

1.5

8

10

125

50

75

8

15

MEB

1.5

8

10

150

60

90

8

15

MEB

1.5

8

10

175

70

105

8

15

MEB

1.5

8

10

200

80

120

8

15

MEB

2

6

7

150

60

90

6

11

MEB

2

8

10

125

50

75

8

15

MEB

2

8

10

150

60

90

8

15

MEB

2

10

12

150

60

90

8

17

MEB

2

10

12

200

80

120

8

17

Order: Part Number + W + T + L

8

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Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 9

Ejector Blade - DIN

d2

axb

b -0.015

d1

K

MATERIAL: WAS 1.2344 Hotwork Die Steel

K a -0.015

d2

HARDNESS: Surface: Nitrided to > _ HV 950o Core: Hardened throughout to > _ 1400N/mm2

axb

L2

L1

b -0.015

d1

STANDARD: DIN 1530-F/ISO 8693

a -0.015 L2 L1

d2

axb

b -0.015

d1

K

Code

L1

r

Code

r

Z88

Code

Z88

Ejector Pins

a -0.015 L2

r

Z88

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Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 10

Custom Ejector Blade

Note: Photocopy form, fill out and then fax to Hales

Ejector Pins

D

10

L

M

H

T

R

Y

X

Contact: .............................................................................................................................................................................................................................................................................................................................................................................. Reference No.:.................................................................................................................................................................................................................................................................................................................................................... Company Name: ........................................................................................................................................................................................................................................................................................................................................ Account No.: .................................................................................................................................................................................... Phone: ...................................................................................................................................................................................... Fax: ........................................................................................................................................................................

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Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 11

Guide Pillars - STW20

Mat.-Nr. 1.7131/60Âą2HRC L1

L2

d2

d3

9/10

12

25 45 65 20 30 50 70 25 35 55 75 95 20 30 50 70 90 25 45 65 85 30 45 70 35 60 45 35 55 75 95 30 50 70 90 110 125 150

14

16

17

22

27

36

46 56 14/15

66 17

22

K

3

L3

L4

d1

L1

L2

d2

d3

3

4

14/15

27

30 45 65 85 105 125 145 165 35 55 75 95 125 155 35 45 65 85 105 125 145 35 55 75 95 135 55 65 95 125 55 95 55 95 55 95 75

20

25

36

46

56

66 20

25

6

9

7

76 86 96 116

K

6

L3

L4

9

7

Alignment

d1

Order: STW20 - d1 - L1 - L2

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11


Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 12

Guide Pillars - STW20 d1

L1

L2

d2

d3

18/20

17

35 55 75 120 35 45 65 85 115 35 45 65 85 105 125 165 225 245 35 55 75 95 115 135 165 225 255 35 45 65 85 105 135 165 245 35 55 75 95 155 35 55 75 95 145 55 75 95 135 55 75 95 125 55 95 75 115 135

26

31

22

27

Alignment

36

46

56

66

76

86

96 116 136

K

L3

L4

d1

L1

L2

d2

d3

K

L3

L4

6

9

7

22/24

17

35 55 75 35 55 75 105 130 35 45 65 85 105 125 165 205 245 285 35 55 75 95 115 135 165 205 245 285 35 45 65 85 105 125 165 205 35 55 75 95 115 165 205 35 55 75 95 155 55 75 95 115 145 55 75 95 135 55 75

30

35

6

9

7

22

27

36

46

56

66

76

86

96

Order: STW20 - d1 - L1 - L2 12

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Plastic Tooling Cat Singapore

12/1/10

9:36 AM

Page 13

Guide Pillars - STW20

Mat.-Nr. 1.7131/60Âą2HRC L1

L2

d2

d3

22/24

96

95 30 125 75 115 155 95 135 155 45 42 65 105 165 185 245 285 55 75 95 115 155 245 285 45 65 85 105 125 165 245 285 55 75 95 115 135 175 245 295

35

6

9

7

47

6

9

7

116 136 30/32

156 27

36

46

56

K

L3

L4

d1

L1

L2

d2

d3

30/32

66

55 75 95 115 135 175 245 295 55 75 95 115 155 225 55 75 95 115 155 225 55 75 95 115 155 205 75 115 155 95 115 155 115 155 155 195 95 165

42

47

6

9

54

60

10

12

76

86

96

116 136 156 196 40/42

46

K

L3

L4

7

Alignment

d1

7

Order: STW20 - d1 - L1 - L2

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13


Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 14

Guide Pillars - STW20 d1

L1

L2

d2

d3

K

L3

L4

40/42

56

75 115 155 195 75 135 75 115 175 75 135 75 115 155

54

60

10

12

7

66 76 86 96

d1

L1

40/42 116 136 156 196 246

L2

d2

d3

K

L3

L4

95 135 195 95 135 215 115 155 215 155 195 235 165 245

54

60

10

12

7

Alignment

Order: STW20 - d1 - L1 - L2

14

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Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 15

Guide Pillars - STW21

Mat.-Nr. 1.7131/60Âą2HRC L1

L2

d2

d3

9/10

17

20 30 25 35 55 30 50 25 45 30 45 20 35 40 45 50 55 65 70 90 110 20 35 40 45 55 65 85 105 20 35 40 45 55 65 75 95 20

14

16

22 27 36 46 14/15

22

27

36

46

K

3

L4

4

d1

L1

L2

d2

d3

14/15

46

35 45 65 85 105 20 35 55 75 95 55 65 95 55 95 55 95 20 35 40 45 50 55 60 65 70 80 85 115 20 35 40 45 50 55 60 65 70

20

25

6

7

26

31

6

7

56

66 20

25

6

7

76 86 18/20

22

27

K

L4

Alignment

d1

Order: STW21 - d1 - L1 - L2

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15


Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 16

Guide Pillars - STW21 d1

L1

L2

d2

d3

18/20

27

80 85 105 125 20 35 40 45 50 55 60 65 70 75 80 95 115 135 20 45 65 85 105 135 165 20 35 55 75 95 55 75 95 55 75 95 55 75 95 55 95 115 25 45 50 60 65 70 80 85 105 125 165 25 45 50 55 60 70

26

31

36

Alignment

46

56

66 76 86 96 116 22/24 27

36

K

L4

6

7

d1

L1

L2

d2

d3

K

L4

22/24

36

75 80 95 115 135 165 25 45 50 60 65 70 80 85 105 125 165 25 45 55 75 95 115 165 55 75 95 25 45 55 75 95 115 55 75 95 55 75 95 75 115 155 135 45 65 105 165 55 75 95 115 155 45 65 85 105 125 165 55

30

35

6

7

42

47

6

7

46

56

66 76

86 96 116

30

35

6

7 30/32

136 27

36

46

56

Order: STW21 - d1 - L1 - L2 16

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Plastic Tooling Cat Singapore

12/1/10

1:02 PM

Page 17

Guide Pillars - STW21

Mat.-Nr. 1.7131/60Âą2HRC L1

L2

d2

d3

30/32

56

75 95 115 135 155 175 55 75 95 115 135 175 55 75 95 115 155 55 75 95 115 155 55 75 95 115 155 75 115 155 95 115 155 115 155 155 195

42

47

66

76

86

96

116 136 156 196

K

6

L4

7

d1

L1

L2

d2

d3

40/42

56

75 54 115 155 195 75 135 75 115 175 75 135 75 115 155 95 135 195 95 135 215 115 155 215 155 195 235 115 66 135 135 155 175 115 80 135 135 155 175 195

60

10

7

72

10

10

86

20

10

66 76 86 96 116 136 156 196 50

60

96 116 136 156 196 96 116 136 156 196 246

K

L4

Alignment

d1

Order: STW21 - d1 - L1 - L2

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17


Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 18

Guide Pillars - STZ66 Z 65 Z 66 Z 4222

Z 4205

Z 4210

K ±0,1

Alignment

L1

15°

d1g6

Rz 2,5 d1k6

0

d3 -0,2

Rz 4

f

-1 -1,5

L

0 -0,5

STZ66

Mat.-Nr. 1.7160/58 +2HRC

d1 8

L 40 50 63 80 100

L1 16 16 16 20 25

d3 1

K 3

f 2,5

10

50 63 80 100

16 16 20 25

14

4

3,5

50 63 80 100 125

20 20 25 25 32

16

63 80 100 125 160 200

25 25 25 32 32 40

20

63 80 100 125 160 200 250

25 25 25 32 32 40 50

25

12

16

20

6

8

10

d1

L

L1

d3

K

f

25

80 100 125 160 200 250

25 25 32 32 40 50

32

12,5

5,0

32

100 125 160 200 250

40 40 50 50 50

40

12,5

5,0

40

160 200 250 315 400

50 50 63 63 80

48

16

8,0

50

160 200 250 315 400

63 63 80 80 100

58

16

10,0

63

200 250 315 400

63 80 80 100

70

16

12,5

3,5

4,0

5,0

Order: STZ66 - d1 - L 18

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Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 19

Guide Pillars - STZ65 15°

d1g6

0

d3 -0,2

Rz 2,5

K ±0,1

f L

0 -0,5

STZ65 d1 10

12

16

18

L 60 80 90 60 80 90 100 120 140

d3 12

K 6

f 3,5

16

6

3,5

60 80 100 120 140 160 180 60 80 100 120 140 160 180 60 80 100 120 140 160 180

18

8

4,0

20

8

4,0

22

8

d1 20

L 80 100 120 140 160 180 200 220

d3 24

K 8

24

100 120 140 160 180 200 220 240 280

28

15

28

100 120 140 160 180 200 220 240 280 160 200 250 300

32

15

5,0

36

15

6,0

4,0 32

f 5,0

5,0

Alignment

14

Mat.-Nr. 1.7160/58 +2HRC

Order: STZ65 - d1 - L

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19


Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 20

Guide Bushes - STZ75 K

L3

-0,2

L2

d2 k6

d2 f7

A

Rz 2,5

d1H7

+0,7

Rz 4

d1+0,2

d2 f7

0 d3 -0,2

Rz 6,3

ø0,01 A

+1 0

L1 -0,7

Mat. 17 % Cr on request Mat.-Nr. 1.2162/60±2HRC

Alignment

STZ75 d1 L1 9*/10* 16 21 26 36 46 56 11/12 16 21 26 36 46 56 66

L2 L1

d2 14

d3 17

K 4

L3 5

50 L1

18

22

4

5

15/16

L1

19/20

25/26

16 21 26 36 46 56 66 76 86 96 16 21 26 36 46 56 66 76 86 96 21 26 36

30/32

51 24

28

6

6

38/40

96 L1

28

32

6

8

48/50

96 L1

34

* without lubrication grooves

20

d1 L1 25/26 46 56 66 76 86 96 116

38

8

8

36 46 56 66 76 86 96 116 136 156 176 46 56 66 76 96 116 136 156 176 56 66 76 96 116 136 156 176

L2 L1

d2 34

d3 38

K 8

L3 8

42

46

8

8

50

54

8

10

63

70

10

10

106 L1

120 150 150 L1

130 150 150 L1

150 150

Order: STZ75 - d1 - L1

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Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 21

Guide Bushes - STW31 ø0,01 A

A

K ±0,05

L3

d2k6

d2e7

R z 2,5

d1H7

+0,5

d1+0,2

d2e7

d3-0,2

ø0,01 A

L2 -0,5 L1 -1

Mat.-Nr. 1.0401/60±2HRC d1

L2

d2

d3

K

12 17 22 27 36 46 56 66 14/15 17 22 27 36 46 56 66 76 86 96 116 18/20 17 22 27 36 46 56 66 76 86 96 116 136 22/24 17 22 27

15 20 25 30 39 46

14

16

3

3

26 31 36 45 55 56

20

25

6

9

26 31 36 45 55 65 75 76

26

26 31 36

30

9/10

31

35

6

6

L3

9

9

d1

L1

L2

d2

d3

K

L3

22/24 36 46 56 66 76 86 96 116 136 156 30/32 27 36 46 56 66 76 86 96 116 136 156 196 40/42 46 56 66 76 86 96 116 136 156 196 246

45 55 65 75 85 95 105 96

30

35

6

9

36 45 55 65 75 85 95 105 125 116

42

47

6

9

58 68 78 88 98 108 128 136

54

60

10

12

Alignment

L1

Order: STW31 - d1 - L1

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21


Plastic Tooling Cat Singapore

12/1/10

1:07 PM

Page 22

Guide Bushes - STW32 A

d2k6

R z 2,5

d2e7

d1H7

+0,5

ø0,01 A

d1+0,2

d3-0,2

K ±0,05

L2 -0,5 L1 -1

Mat.-Nr. 1.0401/60±2HRC d1

L1

L2

d2

d3

K

d1

9 12 17 22 27 36 46 56 66 12 17 22 27 36 46 56 14/15 12 17 22 27 36 46 56 66 76 86 96 16 17 22 27 36 46 56 18/20 17 22 27 36 46 56 66

9 12 17 22 27 36 46

14

16

3

18/20

17 22 27 36 46 56 12 17 22 27 36 46 56

18

23

6

20

25

6

17 22 27 36 46 56 17 22 27 36 46 56 66

22

Alignment

9/10

26

27

31

6

6

L1

L2

d2

d3

K

76 86 96 116 22/24 17 22 27 36 46 56 66 76 86 96 116 136 30/32 27 36 46 56 66 76 86 96 116 136 156 40/42 46 56 66 76 86 96 116 136 156 196 246

76

26

31

6

17 22 27 36 46 56 66 76 86 96

30

35

6

27 36 46 56 66 76 86 96 116

42

47

6

46 56 66 76 86 96 116 136

54

60

10

Order: STW32 - d1 - L1

22

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Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 23

Guide Bushes - STZ76 +0,1 0

X1

Rz 2,5

-0,2 L1 -0,7

L2

+1 0

d1/d2

d2 k6

A

d2 f7

m

+0,7

d1+0,2

0 d3 -0,2

Rz 4

d1H7

K

SN 1791-

ø0,01 A

Mat. 17 % Cr on request Mat.-Nr. 1.2162/60±2HRC

STZ76 d1 9*/10*

11/12

19/20

25/26

16 21 26 36 46 56 66

L2 L1

d2 14

d3 17

K 4

50 L1

18

22

4

51

16 21 26 36 46 56 66 76 86 96

L1

16 21 26 36 46 56 66 76 86 96

L1

21 26 36 46 56 66

L1

24

28

34

28

32

38

6

6

8

X1 9,2 14,2 19,2 29,2 39,2 49,2

m 1,1

30/32

8,6 13,6 18,6 28,6 38,6 48,6 58,6

1,3

6,4 11,4 16,4 26,4 36,4 46,4 56,4 66,4 76,4 86,4

1,3

6,0 11,0 16,0 26,0 36,0 46,0 56,0 66,0 76,0 86,0

1,6

8,5 13,5 23,5 33,5 43,5 53,5

1,6

Order: STZ76 - d1 - L1

www.hales-asia.com.sg

d1 25/26

38/40

48/50

63

L1 76 86 96 116 36 46 56 66 76 86 96 116 136 156 176 46 56 66 76 96 116 136 156 176 56 66 76 86 96 116 136 156 176 96 116 136 156 176 196

L2 L1

d2 34

d3 38

K 8

X1 63,5 73,5 83,5 103,5

42

46

8

22,3 1,85 32,3 42,3 52,3 62,3 72,3 82,3 102,3 122,3 142,3 162,3

50

54

8

31,6 2,15 41,6 51,6 61,6 81,6 101,6 121,6 141,6 161,6

63

70

10

80

88

12,5

106 L1

120 150 150 L1

130 150 150 L1

150 150 L1 150 150 150

39,6 49,6 59,6 69,6 79,6 99,6 119,6 139,6 159,6

m 1,6

Alignment

15/16

L1 16 21 26 36 46 56

2,15

76,3 2,65 96,3 116,3 136,3 156,3 176,3

* without lubrication grooves

23


Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 24

Guide Bushes Self Lubricating - STZ4077 K

+0,7

d1 +0,2

f7

d2

0

d3 -0,2

Rz 6,3 L2 +10

L3

ø0,01 A

d1 G7 d2 f7 d2 k6

Rz 6,3

Rz 6,3

-0,2

L1 -0,7

A

SN 1791-

Alignment

d1/d2

Mat.: Bronze 190–220 HB S10/3000

STZ4077 d1 11/12

15/16

19/20

25/26

L1 16 21 27 36 21 26 36 46 56 21 26 36 46 56 66 21 26 36 46 56 66 76 96

d2 18

d3 22

24

K 4

L2 > 3 x d1

L3 5

28

6

> 3 x d1

6

28

32

6

> 3 x d1

8

34

38

8

> 3 x d1

8

X1 9,6 14,6 20,6 29,6 12,4 17,4 27,4 37,4 47,4 12,0 17,0 27,0 37,0 47,0 57,0 9,5 14,5 24,5 34,5 44,5 54,5 64,5 84,5

Order: STZ4077 - d1 - L1

24

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Plastic Tooling Cat Singapore

12/1/10

10:58 AM

Page 25

Guide Bushes Self Lubricating - STZ4078 X1

+0,1 0

K

ø0,01 A

d1 G7 d2 f7 d2 k6

d1 +0,7 +0,2

d3

0 -0,2

Rz 6,3

R z 6,3 L2

-0,2

+1 0

A

L1 -0,7

SN 1791-

d1/d2

d3 22

4

K

L2 > 3 x d1

5

24

28

6

> 3 x d1

6

28

32

6

> 3 x d1

8

L3

ø0,01 A

8

Z 4078 X1

34

K

Order: STZ4078 - d1 - L1

38

+0,1 0

8

Rz 6,3

R z 6,3 L2

-0,2

> 3 x d1

d1 G7 d2 f7 d2 k6

25/26

d2 18

d1 +0,7 +0,2

19/20

0 -0,2

15/16

L1 16 21 27 36 21 26 36 46 56 21 26 36 46 56 66 21 26 36 46 56 66 76 96

d3

d1 11/12

+1 0

A

X1 9,6 14,6 20,6 29,6 12,4 17,4 27,4 37,4 47,4 12,0 17,0 27,0 37,0 47,0 57,0 9,5 14,5 24,5 34,5 44,5 54,5 64,5 84,5

Alignment

Mat.: Bronze 190–220 HB S10/3000

STZ4078

L1 -0,7

www.hales-asia.com.sg

25


Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 26

Tapered Interlocks

M

-0.1 -0.3 D

D K6 C1

3

3 Max.

T2

+0.2 -0

L2

Alignment

V R0.5 A째 +0 L2 -0.2

+0.4 T -0.2 1

1

1

+0.2 T1 -0.1 3

-0.01 -0.03 C1

D K6

Material SUJ2 HRC 55-60 Code

D k6

TLP-16

16

TLP-20

20

TLP-25 TLP-30 TLP-32

25

+0.012 +0.001 +0.015 +0.002 +0.015 +0.002

30

+0.015 +0.002

32

+0.018 +0.002

T

T1 . T2

MXL

30

14

40

A

V

L1

L2

M5X10

10

5

6

19

M6X12

13

8

9

50

24

M8X16

16

11

12

60

29

M10X20

20

14

15

60

29

M10X20

20

14

15

5o

Hales Tapered Interlocks offer an easy solution to ensuring the alignment of die plates. Tapered interlocks are made and sold in pairs.

26

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Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 27

Taper Interlocks

Alignment

www.hales-asia.com.sg

27


Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 28

Economy Side Locks

M L

K

J

M

N

B C

Alignment

f F

28

D

0 -0.005

L

D 0 +0.005

E G

0 A -0.01

Part No

A

B

C

D

E

F

f

G

J

K

L

M

N

HESL38

38

22

30

12

22

10.5

6.5

7

7

22

13

5

8

HESL50

50

21.5

30

17

21.5

10.5

6.5

11

11

34

16

5

8

HESL75

75

36

50

25

36

16.5

10.5

18

18

50

19

8

12

HESL100

100

45

65

35

45

16.5

10.5

22

22

70

19

10

12

HESL125

125

45

65

45

45

16.5

10.5

22

22

84

25

10

12

Part No

A

B

C

D

E

F

f

G

J

K

L

M

N

HESL1.5

1.500

0.870

1.180

0.500

0.87

0.433

0.276

0.281

0.437

0.938

0.620

0.190

0.3

HESL2.0

2.000

0.870

1.180

0.680

0.87

0.433

0.276

0.375

0.437

1.250

0.620

0.190

0.3

HESL3.0

3.000

1.360

1.910

1.000

1.37

0.590

0.413

0.688

0.688

2.250

0.745

0.380

0.45

HESL4.0

4.000

1.870

2.640

1.375

1.87

0.590

0.413

0.875

0.875

2.750

0.745

0.500

0.45

HESL5.0

5.000

1.870

2.640

1.750

1.87

0.788

0.555

0.875

0.875

3.500

1.120

0.500

0.6

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Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 29

Titanium Coated Side Lock

Alignment

Type No.

W T A B 0 +- .001 +- .001 +- .001 -.0005

HCSL37

1.0000 0.375

1.125

0.875

C

D1 D2 +.0003 0 0 -.0003

H

R1

Pocket Radius

R2

0.53

0.5000 0.4999

1.37

0.22

3/16

0.06

S S1 +- .010 +- .010 0.250

0.500

SHCS

#10-32X1/2”

HCSL49

1.2500 0.490

1.125

0.875

0.66

0.5000 0.4999

1.50

0.22

3/16

0.06

0.250

0.750

#8-32X5/8”

HCSL50C

1.5000 0.500

0.875

0.875

0.56

0.5630 0.5629

1.40

0.22

3/16

0.06

0.250

1.000

#8-32X5/8”

HCSL50

2.0000 0.500

1.375

0.875

0.66

0.7500 0.7499

1.50

0.28

3/16

0.06

0.312

1.376

#10-32X5/8”

HCSL75

3.0000 0.750

1.875

0.750

1.13

1.2500 1.2499

1.96

0.53

1/4

0.12

0.375

2.250

1/4-20X3/4”

HCSL100

4.0000 1.000

2.375

1.375

1.25

1.5000 1.4999

2.59

0.53

1/2

0.12

0.500

3.000

3/8-16X1”

HCSL125

5.0000 1.250

2.875

1.375

1.63

2.0000 1.9999

2.96

0.53

1/2

0.12

0.625

3.750

1/2-13X1 1/4”

HCSL150

6.0000 1.500

2.875

1.375

1.75

2.5000 2.4999

3.09

0.53

1/2

0.12

0.625

4.750

1/2-13X1/2”

D .002/.005

Metric Standard Catalogue Number

T +.00 -.05

W +.00 -.01

A +.00 -.05

B +.00 -.05

C

HCSLM50

16

50

21.5

21.5

12

17

43

5

8

11

M6-1.0x18

HCSLM75

19

75

36

36

17

25

72

5

12.5

18

M10-1.5x20

HCSLM100

19

100

45

45

23

35

90

5

15

22

M10-1.5x20

HCSLM125

25

125

45

45

23

35

90

5

20.5

22

M10-1.5x25

Clearance Per Side

www.hales-asia.com.sg

H R S1 +0.0 Pocket +- .25 -0.1 Radius

S2 +- .25

SHCS

29


Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 30

Antifriction Slideway Bushes - SN1776SR...SN1777SR

K1

SN 1792 K1

SN 1792

Rz 6,3

d3

d3

d 5 L2 L3 -0,3

L2

d

Rz 1,6

d2 f6

S

d2 f6

Rz 1,6

SN 1799

d1

d2 h4

d1

d2 h4

Alignment

Rz 6,3

S

SN 1799

5 L3 -0,3

Mat.-Nr. 1.3505/63±2HRC+CuZn40 d K1 L3 12 d 30 K125 41 12 30 16 45 30 41 54 16 70 45 45 20 45 5435 54 70 70 50 20 45 25 45 35 58 54

25

70 45 58

L2 d1 L314,0 L217

25

14,0

30

15,0

15,0

22

19,5

45 35

23,0

50 35

26

19,5 31

d2 d3 S SN 1792d K1 24d1 29,5 25 70 d2 1,2 d3 24-1,2 S SN 179278 17 24 29,5 1,2 24-1,2 95 28 34,4 1,5 28-1,2 32 68 22 28 34,4 1,5 28-1,2 80 95 35 41,4 1,5 35-1,5 40 63 73 26 35 41,4 1,5 35-1,5 90 40 47,5 1,75 40-1,75 112

23,0

31

40

47,5 1,75

40-1,75

K1

Mat.-Nr. 1.3505/63±2HRC+

L3 L2 d1 d2 45 d23,0 K131 L3 40

d3 S SN 179247,5 L2 1,75d1 40-1,75 d2 d3

70 50 25 78 55 25,0 40

45

23,0

50

58,4 2,0

60

68,6 2,0

55

25,0

95 32 68 55 25,0 8048 95 75 40 32,0 63 73 Order: 90 112

50 55

25,0

31

40

S SN 1 47,5 1,75 40

50-2,0

40

50

58,4 2,0

50

68,6 2,0

60

60-2,0

48

60

SN1777SR - d - K1 75

32,0

SN 1799

S

www.hales-asia.com.sg d3

L1 L3 -0,3

d2 k6

Rz 1,6

d1

d2 f6

30

SN 1799

d

Rz 6,3

d3

d

S

d2 k6

K1

Rz 1,6

d1

d2 f6

Rz 6,3

Mat.-Nr. 1.3505/63±2HRC


L3 -0,3

Plastic Tooling Cat Singapore

12

30 41 16 45 54 d K1 70L3 12 30 25 20 41 45 16 45 5430 54 70 25 70 45 45 20 45 5835 25

54 70 45 58

50 35

25

14,012/1/10 17 1:10 24 PM29,5Page 1,231

24-1,2

30

15,0

28-1,2

45L2 14,0

35

28

34,4 1,5

70 45 23,0 31 40 47,5 1,75 78 95 50 Mat.-Nr. 1.3505/63±2HRC+CuZn40 32 68 55 25,0 40 50 58,4 2,0 L2 80d1 d2 d3 S SN 179223,0 9531 40 47,5 1,75 40-1,75 40 63 55 25,0 48 60 68,6 2,0 25,0 7340 50 58,4 2,0 50-2,0 90 112 75 32,0

Ball Guide Bush - SN1776SR

d1 17

d2 24

d3 S 29,5 1,2

22

28

34,4 1,5

19,5

15,0

50 35

22

25

26

23,0

19,5

23,0

26

31

SN 179224-1,2

35

31

28-1,2

47,5 1,75

41,4 1,5

40

K1 70 35-1,5 78 95 32 68 40-1,75 80 95 40 63 73 90 112

41,4 1,5

40

35

d 25

35-1,5

47,5 1,75

40-1,75

L3 45

50 55

55

25,0

75

32,0

K1 S

K1

Rz 6,3

48

60

68,6 2,0

40-1,75

50-2,0

60-2,0

60-2,0

SN 1799 SN 1799

S

d3

d2 k6

d L3 -0,3

d3

d L1

d2 k6

d1

Rz 1,6

d1

d2 f6

Rz 1,6

L1 L3 -0,3

Mat.-Nr. 1.3505/63±2HRC

Alignment

d2 f6

Rz 6,3

Mat.-Nr. 1.3505/63±2HR

d K1 L1 12 d 40 K1 6 12 56 40 18 45 56 11 56

18

L3

L124 6

34

d1

L317 24 24

d2 d3 S d1 26d2 6 d3 22

17 30

22 35

45 11 34 24 30 56 Order: SN1776SR - d - K1

26

S 6

6

35

www.hales-asia.com.sg

6

d 30

K1 56 75 95

L1 21

L3

d1

d2

d54 K138 L146 30 56 21 75 95

d3 L3 52

54

S 6d1

d2 38 46

d3 52

S 6

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Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 32

Guide Pillars with Centre Collar - SN1705 Rz 2,5 Rz 2,5

L1 L1

L

Alignment

19 19

25 25

32 32

40 40

L L 160 160 170 170 170 170 180 180 180 180 190 190 150 150 160 160 170 170 170 170 180 180 180 180 190 190 160 160 170 170 170 170 180 180 190 190 180 180 190 190 200 200 200 200 210 210 180 180 190 190 190 190 200 200 200 200 210 210 180 180 190 190 190 190 200 200 200 200 210 210 220 220

s s

d2 h3 d2 h3

d h3 d h3

5

R3 R3

Rz 1,6 Rz 1,6

Rz 1,6 Rz 1,6

5

d d 16 16

L4 L4

d h3 d h3

R3 R3

e2 e2 d5 d5

L1 L1 85 8595 9585 8595 9585 8595 95 85 8585 8595 9585 8595 9585 8595 95 85 8595 9585 8595 95 105 10585 8595 95 105 10595 95 105 105 95 95 105 10595 95 105 10595 95 105 105 95 95 105 10595 95 105 10595 95 105 105 105 105

e1 e1

L5 L5

5

L2 L2

L

5 DIN 974 -1-R1DIN 974 -1-R1-

L2 L2 75 75 85 85 95 95

L4 L4 10 10

L5 L5 37 37

d2 d2 16,05 16,05

d5 d5 27 27

e1 e1 31,5 31,5

e2 e2 35,5 35,5

Mat.-Nr. 1.1213/63±2HRC Mat.-Nr. 1.1213/63±2HRC s DIN 974 s DIN 974 12,5 4 12,5 4

65 6575 75 85 85 95 95

12 12

39 39

19,05 19,05

30 30

32,5 32,5

35,5 35,5

12,5 12,5

75 75 85 85

16 16

43 43

25,05 25,05

38 38

42,5 42,5

45,0 45,0

17,5 17,5

5

85 85 95 95 105 105

16 16

43 43

32,05 32,05

44 44

49,5 49,5

56 56

21,5 21,5

5

85 85 95 95 105 105

20 20

57 57

40,05 40,05

55 55

63,0 63,0

64,0 64,0

28,0 28,0

6

4

4

5

95 95 105 105 5

6

Order: SN1705 - d - L - L1

32

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Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 33

Cad Insertion Point

L +2

Sprung Core

C ±1 0.5

90º 0.5

6.3

E

K ±0.2 D +0.1 6º

6.3 6.3

FP

CS

T

Mat. Bronze

6.3

øA g6

B +0.1 4

W

6.3 Hard. 58 ± 2 HRC.

15xøG

Cad Insertion Point

L +2 C ±1 0.5

90º 0.5

6.3

E

K ±0.2 D +0.1 6º

6.3 6.3

FP

CS

T

Mat. Bronze

6.3

øA g6

B +0.1 4

W

6.3 Hard. 58 ± 2 HRC.

15xøG

Min. 2º

Min. C

Max. N

IMPORTANT

0.1

Max. M

Min. 1

R øA +0.1

Mould Actions

V +0.1 øU +0.2

øA+0.5

0.5

Max. C

TA Page 3.03

Min. Ref 2º

0.5 Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All machining is made 90° to the parting line. No need for complex mechanical systems.

TA Page 3.03

A

B C D E G K

L

M N R

Max. N

0.1 R Mat.:1.8159 Hardened 45 ±Min. 3 CHRC. øA +0.1 Patented System

Max. M

Min. 1

øU+0.2

IMPORTANT

V+0.1

T

U V

W

CS

CPW.060622 6øA+0.5 6.2 22 9 3.5 - 3.5 125 16 18 1.25 M4x36 12 5 M4x16 (DIN7991)

-

CPW.060630 6 6.2 30 10 3.5 12 4.5 175 20 26 1.25 M4x36 12 5 M4x16 (DIN7991)

CPW.060822 6 8.2 22 9 3.5 - 3.5 125 16 18 1.25 M4x36 12 5 M4x16 (DIN7991)

-

CPW.060830 6 8.2 30 10 3.5 12 4.5 175 20 26 1.25 M4x36 12 5 M4x16 (DIN7991)

CPW.080825 8 8.2 25 11.5 4.5 - 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984)

-

CPW.081025

8 10.2 25 11.5 4.5 - 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984)

-

CPW.081030

8 10.2 30 11.2 4.5 12 4.5 175 20 26 2 M5x36 14 6 M5x16 (DIN7984)

CPW.081225

8 12.2 25 11.5 4.5 - 4.5 140 18 21 2 M5x36 14 6 M5x16 (DIN7984)

-

CPW.081230

8 12.2 30 11.2 4.5 12 4.5 175 20 26 2 M5x36 14 6 M5x16 (DIN7984)

CPW.101430

10 14.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16 (DIN7984)

CPW.101630

10 16.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16 (DIN7984)

CPW.101830

10 18.2 30 13.6 5.5 16 5.5 175 20 26 2.5 M6x36 18 8 M6x16 (DIN7984)

Max. C

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33


Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 34

Flexible Core Cad Insertion Point

6.3

2.5

4 R 0.15 øB -0.2

6.3

8 -0.05

Cad Insertion Point 200 ±2 30 6.3

6.3

4

A -0.02 6.3

Cad Insertion Point

2.5

Hard.

R 0.15 IMPORTANT 6.3

8 -0.05

0.1

4

øB -0.2

2.5

200 ±2

R 0.15

6.3

8 -0.05

30 200 ±2

6.3

30

A -0.02

6.3

A -0.02 Hard.

Min. 36

6.3

6.3

øH +0.5

Hard.

Mat.: 1.2101 Hardened 45 ± 3 HRC. Patented System

4 H7 x A H7

R 0.1

4 H7 x A H7

R 0.1

IMPORTANT IMPORTANT 0.1 0.1

Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. All drilling is 90° to the parting line. Available with and without Balinit C® coating.

TA Page 3.03

5º Min. 36

Min. 36

Min. 1 øH +0.5

Max. 16

Max. 12

IMPORTANT

Mould Actions

6.3

4 H7 x A H7

R 0.1

øB -0.2

øH +0.5 TA Page 3.03

Max. 16

Max. 12

IMPORTANT

Min. 1Ref

A

B

H

Balinit C º

Hard

CPF.064200

6

12

7

52 ± 2 HRC.

CPF.0642WB

6

12

7

-

58 ± 2 HRC.

CPF.084200

8

14

9

52 ± 2 HRC.

8

14

9

-

58 ± 2 HRC.

CPF.104200

10

16

11

52 ± 2 HRC.

CPF.1042WB

10

16

11

-

58 ± 2 HRC.

CPF.124200

12

18

13

52 ± 2 HRC.

CPF.1242WB

12

18

13

-

58 ± 2 HRC.

34

Max. 16

Max. 12

IMPORTANT

Min. 1 CPF.0842WB

®

www.hales-asia.com.sg

TA Page 3.03


Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 35

Tulip Ejector 175 +2 85

36

0.5

4

øA

øB g6

øE Max. 6 -0.05

10

175 +2

Hard. 52 ± 2 HRC.

4

øC -0.05

øD -0.2

øA x M0.75

85

36 2.5

0.5

6.3

4

Mat. 1.3505

øA

Hard. 58 ± 2 HRC.

øE Max.

øB g6

6 -0.05

10 øC -0.05

øD -0.2

øA x M0.75

Hard. 52 ± 2 HRC.

4

6.3

Mat. 1.3505 Hard. 58 ± 2 HRC.

Mat.: 1.2101 Hardened 45 ± 3 HRC. Patented System

R 0.1

øA H7

IMPORTANT 0.1

Four separte movements in one component. Minimum space required for installation, only needs the space of an ejector. No milling, grinding or hardening other than the machining of detail needed. Cilindrical machining and made 90°regarding the parting line.

Max. 15

10+0.05

øD+0.5

øH +0.5

R 0.1

Min. 30

øA H7

IMPORTANT

øH

+0.5

Mould Actions

2.5

0.1 Max. 15

TA Page 3.03

10+0.05

øA +1

C

øH +0.5

D

øD+0.5

Ref

A

B

E

EE.060175

6

10

12

12

-

9

EE.082175

8

12

14

14

2

11

EE.103175

10

14

16

16

3

13

EE.124175

12

16

18

18

4

15

Min. 30

H

øH+0.5

TA Page 3.03

Important Special lengths of 250 and 325mm. upon request.

øA +1

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35


Plastic Tooling Cat Singapore

12/1/10

11:20 AM

Page 36

Vertical Lifter Block Mat.1.2379 - 60+2HRC

15o

C Rz 6.3

36

EV 52 -0.05

Rz 6.3 M6x25 DIN912

Rz 6.3

L +2

Rz 6.3 Poscionar To Position

D E

R<0.15

10

85

0G 0.2

Cortar To shorten

A g6

0F x M0.75 Rz 6.3

B g6

Mould Actions

Rz 6.3

3

Remove profile block

<7 Max. 26

1 0F+1 Remove the safety stoppers "TM"

2

Push the ejector plates forward

Mat. 1.2344 – Hardened 52-54 HCR. Patented System

Ref

A

B

C

D

E

Vertical Lifter Block The Main characteristics of this item are its perpendicular movement with respect to the ejector plates and the ease of adjustment Important.

CPV.341252

34

12

28

15.5

27

CPV.361652

36

16

30

16.5

29

CPV.382052

38

20

32

17.5

31

CPV.402452

40

24

34

18.5

33

The EV reference must be ordered separately

Ref

F

G

L

CEV.006…

6

12

150

225

CEV.008…

8

14

150

225

CEV.010…

10

16

150

225

CEV.012…

12

18

150

225

Indicate the desired L dimension after the reference.

36

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Plastic Tooling Cat Singapore

12/1/10

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Page 37

Plate Accelerator T Simple mechanical double ejection system. Minimum space required for installation. Avoids complex systems DIN like 912 others currently available in the market. Offers øB a standard solution to the molder.

H max.

L max. E P DIN 6325 F

M

6.3

G A D

6.3

Hard. 58 ± 2 HRC.

T DIN 912

øB 4

C ±0.2 Max. N

H max.

L max. 6.3 Mat. 1.0503

P DIN 6325 F

Mould Actions

E

M

6.3

G A D

Hard. 58 ± 2 HRC.

6.3

4

C ±0.2 Max. N 6.3 Mat. 1.0503

Ref. A

B

C

D

E

F

G

CEP.200813

20

8

13.2

25.8

9.4

11.4

CEP.251016

25

10

16

32.3

11.8

14.3

7

CEP.371522

37.5

15

22

48.5

17.7

21.5

10.5

CEP.502030

50

20

30

64.6

23.6

28.6

14

34

www.hales-asia.com.sg

H max. L max. 6

M

N

P

5.5

5

15

17

6.8

6

18.5

Ø3x12 M4x16

125 Kg.

25.5

10.2

8

25

Ø4x16 M6x25

250Kg.

13.6

10

34

Ø5x20 M8x30

500Kg.

13.6

T

Max.

Ø2.5x10 M3x12

Force 75 kg.

37


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 38

Slide Retainer

Mat.: 1.8159 Hardened 45 Âą 3 HRC. Patented System

Mould Actions

Less machining for installation compared to similar products on the market. Minimum space required for installation. Reduces costs in tool downtime. Offers a standard solution to the molder.

Ref.

A

B

C

F

G

H

K

R

T

CRC.123006

12

30

6x20

21

5

4

16

5 Kg.

6

M5x16

CRC.164008

16

40

8x20

28

6

5

15

7 Kg.

8

M6x25

CRC.205010

20

50

10x24

34

8

6

17

14 Kg.

10

M8x30

CRC.246012

24

60

12x32

42

10

7

23

21 Kg.

12

M10x40

CRC.328012

32

80

16x40

56

12

9

27

28 Kg.

16

M12x50

CRC.328016

32

80

16x40

56

16

9

25

38 Kg.

16

M12x50

Optional Dowel Pin

1

Mat.: 1.3505 Hardened 60 Âą 2 HRC. Ref.

38

E

L

M

N

P

CPO.120320

12

M3x20

7.5

6

CPO.150425

15

M4x25

10

8

CPO.200530 20

M5x30

13

10

CPO.250635 25

M6x35

16

12

CPO.340850 34

M8x50

23

16

1

1

2

2

1

2

2

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Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 39

Modular Retainer

No pocket machining required as needed with other similar products on the market. Minimum space required for installation. Reduces costs compared to conventional mechanisms. Offers a standard solution to the molder.

Ref. CRM.651608

Mould Actions

Mat.: 1.8159 Hardened 45 Âą 3 HRC. Patented System

K 7.5 Kg.

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39


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 40

Slide Holding Devices - STZ5140 -0,01

14 -0,03

SN3500-4-16 M5

16-0,2

0

28

0

38 -0,05

Ø8

R6

4,5

Ø4,2

P2 = 70N

P1 = 62N

1,8 2

-0,05

12 -0,1

R0,5

90°

SN2500-6-15

max. 100 C -0,01

18 -0,03 R0,5

P1 =114N

P2 =126N

M5

SN3500-4-16 4,5

32 -0,2

43

0

53 -0,05

Ø8

R8

Ø4,2

2

14 -0,1

-0,05

Mould Actions

1,8

90°

SN2500-8-16,5

R0,5

SN3500-4-20

P2 = 252N

4,5

16 -0,05 -0,1

1,8

90°

P1 = 228N

max. 100 C

Ø 4,2 M5 48 -0,01 -0,03 36

Type 0 1 2

40

44

0 44 -0, 2

0 - 0, 05

56

max. 100 C

SN2500-8-16,5

R8

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Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 41

Slide Holding Devices - STZ5130

Mould Actions

STZ5130 13 18 27

6,6 9,6 14,4

1,4 2,0 3,0

4,3 6,0 9,0

Mat.-Nr. 1.2842/58 +2HRC 10 14 21

1,0 1,8 2,8

1,6 2,0 3,0

0,35 0,50 0,50

7 10 15

2,2 3,2 4,3

M3 M4 M5

0,35 0,5 0,75

28 38 38

34 42 92

5-12 8-16,5 11,6-18,5

M2-16 M3-20 M4-25

Order: STZ5130 - D1

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41


P2

Page 42

Ln

12:34 PM

t4 ±0,05

12/1/10

t3 -0,05

t1 -0,05

Plastic Tooling Cat Singapore

D1

L0

Slide Holding Devices - STZ5134 D3

D2

g6

t2

R

D2 -0,05

max. 100° C B1 ±0,05

SN 2500

D1

L0

Ln

t4 ±0,05

t3 -0,05

Mould Actions

t1 -0,05

P2

D2 -0,05

D3

STZ5134

Mat.-Nr. 1.2842/58 +2HRC D2

B1

t1

t2

t3

t4

D1

D3

R

L0

Ln

P2(N)

SN 2500-

7 10 15

6,6 9,6 14,4

7 10 15

1,0 1,8 2,8

1,4 2,0 3,0

6,3 9,0 13,5

8,4 12,0 18,0

5,3 8,3 12,4

0,35 0,50 0,75

12 16 18

7,5 10,0 16,0

34 42 92

5-12 8-16,5 11,6-18,5

Order: STZ5134 - D1

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42

Mat.-Nr. 1.2842/58 +2HRC


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 43

Slide Holding Devices - STZ5130 STZ5134 1:

Z 5130 Z 5134

2: Z 5134

Mould Actions

Z 5134

3: Z 5130

Z 4242

Z 5134

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43


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 44

Round Latch Locks - STZ3-2...STZ3-21

4,5

14

R7

ø25g6

M10

46

ø34 k6

M10

ø11H13

ø6,6H13

L3

L4

34

14,25 +0,1

STZ 3-2

only at S1max. 100/125/150 L3

M6

M10

14

R7

M10 M10

46

ø34 k6

L1 ± 0,1

34

S1max.

L1

L2

L3

L4

S1max.

25

70 120 170 120 170 120 170

86

42

40

100

111

67

136

92

150

Counter bearing 11

8 -0,05 26 -0,05

ø11H13

ø34 -- 0,2 0,4

ø8,5

ø38

ø25 H7

32

ø34 k6

STZ 3-21

only at S1max.100/125/150

Mat.-Nr. 1.7139 ~ 600 N/mm2

Korrekturzugabe Allowance for correction Surépaisseur

L1

L2

L3

L4

220 270 220 270 220 270

161

117

40

186

142

211

167

Distance washers S +0,5

ø8,5

Guide bush

Mat.-Nr. 1.7139 ~ 58HRC

S1max. +0,1 L2 +0,1

D --10,5

75

125

ø38 -0,2

50

10 Pos. 061

STZ3-2STZ3-21-

ø18H13

Mould Actions

S1max. +0,1 L2 +0,1

Pos. 06 SW

44

10

8,5

Mat.-Nr. 1.7139 ~ 600 N/mm2

+ 0,2

15 - 0,1

STZ3-2-

STZ3-2-

Pos. 09

Pos. 10

STZ3-2Pos. S D 11 5 25 10

Pos. S D 12 5 34 10

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Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 45

Round Latch Locks - STZ3-2...STZ3-21

Mould Actions

www.hales-asia.com.sg

45


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 46

Round Latch Locks - STZ3-3...STZ3-31

6

L3

R9

M12

L4

ø30g6

M10

57

ø42 k6

ø9H13

ø15H13

18

34 42

18,4 +0,1

STZ 3-3

only at S1max. 125/150/175 L3

M8

M12

R9

M12

18

L1 ± 0,1

M10

57

ø42 k6

34 42

10 12

S1max. +0,1 L2 +0,1

STZ 3-31

only at S1max. 125/150/175

Pos. 061

STZ3-3STZ3-31S1max.

L1

L2

L3

L4

S1max.

L1

L2

L3

50

125 175 225 175 225 175 225

130

76

50

125

205

151

230

176

155

101

255

201

180

126

275 325 275 325 275 325

175

Guide bush

Counter bearing

STZ3-3Pos. 09

ø20H13

35

Allowance for correction

ø13H13

8 -0,05 -0,05

ø42 -- 0,2 0,4

ø30 H7 ø46

ø13

ø42 k6

Mat.-Nr. 1.7139 ~ 58HRC

Distance washers 13

42

50

Mat.-Nr. 1.7139 ~ 600 N/mm2

8,5*

S +0,5

ø13

100

150

L4

D --10,5

75

ø46-0,2

Mould Actions

S1max. +0,1 L2 +0,1

Pos. 06 SW

46

10 12

Mat.-Nr. 1.7139 ~ 600 N/mm2

+ 0,2

20 - 0,1

STZ3-3Pos. 10

STZ3-3Pos. S D 11 5 30 10

Pos. S D 12 5 42 10

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Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 47

Round Latch Locks - STZ3-3...STZ3-31 STZ 3-3 . . . STZ 3-31

Installation independent of guide system 11

1

2

5

3

4

8

7

6

Z 3-3

10

Z81

9

1

2

5

3

4

8 7 6

10

Z 3-31

STZ 3-

www.hales-asia.com.sg

Mould Actions

Installation in the guide system bores

47


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 48

Round Latch Locks - STZ3

Mould Actions

CAD Info

48

www.hales-asia.com.sg


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 49

Latch Locks - STZ4-30 0

L6 L6

16 16

0

Hub Stroke Hub min. 15 Course Stroke Course min. 15

56 H7 g6 56 H7 g6

DIN 74-Km12 DIN 74-Km12 ~ 33HRC ~ 33HRC

16

L6 L6

10 H7 10 H7

ø10 H7 ø10 H7

L6+L1 L6+L1

L4 min. 60 L4 min. 60

18 18

L5 max. 350 L5 max. 350

DIN 74-Km 12 DIN 74-Km 12 0 0 4040

10 H7 10 H7

85 85

DIN 74-Km 12 DIN 74-Km 12

0 28 0 28

0 28 0 28

L3 max. 320 L3 max. 320

125 125 101 101

24 24

16

7

40

7

~ 58HRC ~ 58HRC

36 36

36 36

56 56

56 g6 56 g6

28+L3+28+20 28+L3+28+20

20 20

28 28

L1max.100 L1max.100

36 36 L5 L5

18 18

28+L1+L5+18 28+L1+L5+18

STZ STZ4-304-30L1L1

L4min.60 L4min.60

Mould Actions

40

0 0

Z4-30-L1-L3-L4-L5-L6 Z4-30-L1-L3-L4-L5-L6 L3L3

L4 L4

www.hales-asia.com.sg

L5 L5

L6 L6

Stck.//Quant. Quant. Stck.

49


Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 50

Latch Locks - STZ4-30 2 2

10 10

Mould Actions

3-L1 3-L1

50

61 61 6 6 L1 L1 1 1 3 3 7 7

61 61 6 6

5 5 7 7

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Plastic Tooling Cat Singapore

12/1/10

12:34 PM

Page 51

Latch Locks - STZ5-31 F2 8

6

16

4

15

9

13

28

10

16

6

18

5

10

10

38

15

162,5 (L2) 223

56 g6 32 9

37

9

18

1

10

(X) R5

20

4

10

22

5

2,5 7,5

20

11

7,5

7

R

1 30° 13

19

1

42

15

10

3

∼ 70

7

10

36

X

STZ5-31

L2 = 162,5 F2 = ~ 30 N L2 = 110,5 F2 = ~ 48 N max. 180° C

10 16

Mould Actions

54 g6

18 g6

R5

15

12

28

52

46

20

25

15

2

STZ5-31-

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Page 52

Latch Locks - STZ5-32 7,5 7

Z 5-32

7,5

10

2,5

19

1

4

1

R

15

10

Z 5-31

5

11

30°

13

42 1

∼ 70

X

3

18 g6

20

18

36

54 g6

7

32

28

9 37

46 56 g6

52

223 15

162,5 (L2) 38

10

18

5

10

6

13

10

16

28

16

15

25

2

6

8

9

15

16

10

4

(X)

10

22

STZ5-32

L2 = 162,5 F2 = ~ 30 N L2 = 110,5 F2 = ~ 48 N max. 180° C

R 5

20

F2 20

Mould Actions

12

9

R 5

15

10

STZ5-32-

52

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Plastic Tooling Cat Singapore

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Page 53

Slide Units - STZ4290 5,7

20°

M6

3

ød t1

H 6

t3 ±0,05

0

h2 -0,05

4

ØD/2 d2

4

0,5

S

6,5 t2

h1

8

d1 L ±0,1

B -0,005 - 0,010

L2

5

øD k6

Z 3158-5 (Type 0 = 1x)

L1

Mould Actions

L3

1

Type 0 M8

20°

ød t3 ±0,05

0

h2 -0,05

t1

8

H

4

d2

t2

0,5

h1

ØD/2 S

d1

Z 3158-5 (Type 1 = 1x) Z 3158-8 (Type 2 = 2x)

L

+0,02

B - 0,01

øD k6

L2

L1 17

L3

Type 1

Type 2

STZ 4290Type 0 1 2

D 16 25 40

B 10 11 22

Mat.-Nr. 1.2343/52 HRC S 2,7 3,4 6,4

H 44,0 61,5 60,5

h1 15,0 26,5 20,0

h2 28,5 34,5 40,0

t1 16 18 28

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t2 6,0 2,5 8,0

t3 12,5 16,5 12,0

L 36,0 32,8 50,0

L1 L2 12,0 16,0 10,8 13,9 8,0 20,0

L3 25,0 24,2 37,0

d 3 3 4

d1 M6 M6 M8

d2 M4 M3 M5

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Page 54

Ejector Couplers

C

F

G

H

I

J

Mould Actions

D

E

K

L

M

Mould Closed-Material Injected

Mould Open-Coupler Engages and Pushes Forward

Coupler and Bars Pull Back the Ejector Plate

COUPLER Code

Thread

F

G

H

I

J

K

L

M

H302M12COUP

12X1.75

34

32

32

39

43

9

15

42.5

H402M16COUP

16X1.5

40

38

38

48

53

13

15

52

H402M162COUP

16X2

40

38

38

48

53

13

15

52

H402M20COUP

20X1.5

40

38

38

48

53

13

15

52

H412M16COUP

16X1.5

58

56

52

65

70

17

18

68

Thread

C

D

E

12x1.75

22.8

20

45.5

H401M16Barb

16x2

25.8

20

55

H401M20Barb

20x2.5

25.8

20

55

H411M16Barb

16x2

35

35

68

BARBS Code H301M12Barb

54

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Plastic Tooling Cat Singapore

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Page 55

Hydraulic Cylinders V160C

Tie rod cylinders according to ISO60202 Norms. World wide known standards, bores from 25 to 200 mm. Strokes till 1500 mm. End stroke magnetic switches option (till bore 100 mm.).

V230T

Tie rod cylinders heavy duty. High pressure, high speed and temperature. Perfect on die casting moulds or for large ejector plates. Bores from 32 to 160 mm. Strokes till 1000 mm. End stroke magnetic switches option.

V250CBM

V220CBL

Same philosophy as V250 but with strokes on demand till 500 mm. Bores from 32 to 100 mm.

V450CBX

A heavy duty block cylinder. Short stroke. Bores: from 16 to 100 mm. Manifold oil delivery option and extremely compact mechanical end stroke switches option, on the side with parallel rod. Pressure till 450 bars!

V400CI

Mould Actions

The short stroke “Magnetic” cylinder. Compact, light and versatile aluminium cylinder. Manifold oil delivery option – with o-rings – Bores from 25 to 100 mm. Strokes 20 and 50 mm.

The extreme concept of compactness: we supply rod, piston and seals; you build the body inside the mould according to our specifications. Range as V450.

V350CBR

The double rod alternative for the block cylinder heavy duty. On the rear side we can install two mechanical end stroke switches. Bores from 32 to 100 mm. Strokes 30 and 50 mm.

V010

Compact Pneumatic cylinders. Bores from 25 to 100 mm. Strokes till 100 mm. Magnetic switches option.

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Plastic Tooling Cat Singapore

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Page 56

Hydraulic Cylinders V260LK

The locking rod hydraulic cylinder. In the end stroke position, rod out, a mechanical lock provide a static force increase and permit to contrast the plastic injection force from 7 to 70 tons! Inductive end stroke option.

Mould Actions

V450CBX + CUT System

An â&#x20AC;&#x153;all in oneâ&#x20AC;? solution is also available for a Cutting device. This option is useful in the die casting molding for cleaning the molded parts. We supply the complete cylinder with end stroke switches and a kit of components to assemble and customize for the mounting on the mold and for the cutting core by the mold maker. The device is available for Bore 32, 40 and 50 mm. in different stroke versions.

V220CBL + SCREW

An all-in-one solution for threaded cores for a compact and competitive unscrewing solution. All standard component applied on a V220 cylinder. Magnetic switches option. Bores 32, 40 and 50 mm. Strokes 300, 400 and 500 mm.

VR

A wide range of cylinder accessories: flanges, rod end accessories, non return valves, thermoisolating plates, flow limiters, switches controllers.

SIM08

A versatile and liable switches connection box for all type of end stroke switches. 8 plugs for connecting max. 8 switches and two clean contacts on exit, one for front position and one for back position.

56

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Page 57

Date Stamp Mat.: INOX. 1.4034 - Hard. 51 ± 3 HRC. Maximum working temperature 150°C. Patented System Inner insert is always at the same level as the body of the date stamp. Wide range of diameters. Only a H7 pocket required for assembly. No downtime when changing inserts. Internal mechanism guarantees secure replacement of inserts.

12 Mon. + Yr

Years

Blank

A

C

D

E

L

N

CFA.0422SF

FA.042212-..

FA.042204-..

FA.042200

4

2.2

6

3.5

12

4

CFA.0530SF

FA.053012-..

FA.053004-..

FA.053000

5

3

6

3.5

12

4

CFA.0632SF

FA.063212-..

FA.063205-..

FA.063200

6

3.2

12

4

20

5

CFA.0847SF

FA.084712-..

FA.084705-..

FA.084700

8

4.7

12

6

20

5

CFA.1057SF

FA.105712-..

FA.105706-..

FA.105700

10

5.7

12

8

20

6

CFA.1267SF

FA.126712-..

FA.126708-..

FA.126700

12

6.7

12

10

20

8

CFA.1687SF

FA.168712-..

FA.168710-..

FA.168700

16

8.7

12

12

20

10

CFA.2007SF

FA.200712-..

FA.200710-..

FA.200700

20

10.7

12

14

20

10

Important: Indicate the desired year after the reference Special engraving available under request

Date Insert

General

12 Months

Mat.: INOX. 1.4034 Hardened 51 ± 3 HRC.

Arrow only

Year

C

M

CIA.2275SF

IA.2275..

2.2

7.5

CIA.3075SF

IA.3075..

3

7.5

CIA.3217SF

IA.3217..

3.2

17

CIA.4717SF

IA.4717..

4.7

17

CIA.5717SF

IA.5717..

5.7

17

CIA.6717SF

IA.6717..

6.7

17

CIA.8717SF

IA.8717..

8.7

17

CIA.1007SF

IA.1007..

10.7

17

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Important: When replacing the insert, be sure to tighten until hearing the engagement “click”.

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Page 58

Reference Insert Mat.: INOX. 1.4034 Hardened 51 Âą 3 HRC.

General

Inserts with engraving. Engraving by laser. Hardened and ground to size. Offers a standard solution to the molder.

Ref.

A

B

E

H

K

CIR.1012..

10

CIR.1212..

12

CIR.1616..

16

CIR.2016..

20

S

12

8

7

1.5

5.6

12

10

7

1.8

6.8

16

12

9

2.4

9

16

16

9

3.2

11.5

Important: Indicate the desired model after the reference

58

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Page 59

Air Poppets Mat.: INOX. 1.4034 Hardened 51 Âą 3 HRC. Working pressure 1.5-6 BARS. Helps part ejection with air. FV has a fi lter incorporated. VD allows venting. Wide range of diameters. Offers a standard solution to the molder.

Standard Air Poppets Ref.

A

B

C

D

E

VA

H

CVA.050412

5

3

12

1.5

4

7

CVA.065212

6

5.2

12

1.5

4

7

CVA.086512

8

6.5

12

1.5

4

7

CVA.100812

10

8

12

2

8

7

CVA.121012

12

10

12

2.5

10

7

CVA.161320

16

13

20

3

12

12

CVA.201720

20

17

20

3.5

16

12

A

B

C

E

CFV.161320

16

13

20

14

CFV.201720

20

17

20

18

Filter Valve Ref.

FV

Ref.

A

B

C

E

H

CVD.080512

8

5

12

4

7

CVD.100612

10

6

12

5

7

CVD.120812

12

8

12

7

7

CVD.161020

16

10

20

9

12

1

VD

General

Double Valve

VA-FV

2

1 3 1

VD

VA-FV

VD

1

2

VA-FV

VD

VA-FV

2

2

www.hales-asia.com.sg

59 3

3

3


Plastic Tooling Cat Singapore

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12:49 PM

Page 60

Tunnel Gate Inserts TGR TGS

S2 with vestige

• for flat parting surfaces, including vestige with integrated cutting edge • ready to use! No adjustments necessary • available in 2 degrees of hardness (60 HRC / 40 HRC)

General

• available in round (TGR) and square (TGS) versions

TGR 6 Gate point / Ø Runner /

TGR/TGS 8

TGR/TGS 10

TGR/TGS 12

TGR/TGS 14

0.6

0,6 / 0,8

0,8 / 1,2 / 1,6

1,2 / 1,6 / 2,0

1,6 / 2,0 / 2,4 / 2,8

2.5

3

4

5

6

max. Shotweight (g) NV

3

5

30

50

200

MV

2

4

20

35

120

HV

1

3

12

25

75

NV = low viscosity MV = medium viscosity HV = high viscosity

Please go to: www.i-mold.com/produkte/angusseinsa.etze/index.html to find the full I-Mold catalogue to download.

60

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Page 61

Limit Switches Limit Switch Mechanical

General

Limit Switch Inductive

For more information, request the full Strack catalogue.

www.hales-asia.com.sg

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Page 62

Limit Switches

General

Connecting Lead

For more information, request the full Strack catalogue.

62

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Plastic Tooling Cat Singapore

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12:49 PM

Page 63

Limit Switches Adjusting and test facility

Connection Housing

General Accessories

For more information, request the full Strack catalogue.

www.hales-asia.com.sg

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Page 64

Wick

Heat Transfer Rods Water

Thermal pin heat contuctor

Cooling Products

Heat in

Liquid return

Vapour flow

Heat out

Moulded part

Wick

Heat Transfer Rods are designed to heat or cool cones, slides and inserts. Heat Transfer Rods conduct temperature over 10,000 times faster than copper.

Length in mm

Thermal pin heat contuctor

Moulded part

Diameters and Catalogue Numbers 2mm

3mm

50

HTR2x50

HTR3x50

55

HTR2x55

60 65

4mm

5mm

6mm

8mm

HTR4x50

HTR5x50

HTR6x50

HTR8x50

HTR3x55

HTR4x55

HTR5x55

HTR6x55

HTR2x60

HTR3x60

HTR4x60

HTR5x60

HTR6x60

HTR2x65 Water

HTR3x65

HTR4x65

HTR5x65

HTR6x65

70

HTR2x70

HTR3x70

HTR4x70

HTR5x70

HTR6x70

HTR8x70

75

HTR2x75

HTR3x75

HTR4x75

HTR5x75

HTR6x75

HTR8x75

80

HTR2x80

HTR3x80

HTR4x80

HTR5x80

HTR6x80

85

HTR2x85

HTR3x85

HTR4x85

HTR5x85

HTR6x85

90

HTR2x90

HTR3x90

HTR4x90

HTR5x90

HTR6x90

95

HTR2x95

HTR3x95

HTR4x95

HTR5x95

HTR6x95

100

HTR2x100

HTR3x100

HTR4x100

HTR5x100

HTR6x100

105

HTR2x105

HTR3x105

HTR4x105

HTR5x105

HTR6x105

110

HTR2x110

HTR3x110

HTR4x110

HTR5x110

HTR6x110

115

HTR2x115

HTR3x115

HTR4x115

HTR5x115

HTR6x115

120

HTR2x120

HTR3x120

HTR4x120

HTR5x120

HTR6x120

125

HTR2x125

HTR3x125

HTR4x125

HTR5x125

HTR6x125

135

HTR2x135

HTR3x135

HTR4x135

HTR5x135

HTR6x135

145

HTR2x145

HTR3x145

HTR4x145

HTR5x145

HTR6x145

155

HTR2x155

HTR3x155

HTR4x155

HTR5x155

HTR6x155

HTR8x60

HTR8x85 HTR8x95 HTR8x105 HTR8x115 HTR8x125 HTR8x145

165

HTR3x165

HTR4x165

HTR5x155

HTR6x165

HTR8x165

185

HTR3x185

HTR4x185

HTR5x185

HTR6x185

HTR8x185

205

HTR3x205

HTR4x205

HTR5x205

HTR6x205

HTR8x205

Heat Transfer Rods operate best when 50% of the overall length is cooled using a water flow. +0.1 to +0.2mm should be up on the rod diameter for the correct fitment. Fitment hole should be drilled.

64

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Page 65

R

d

A

d1

Connector Plugs / Socket Connectors

R

d

d1

A

H L

Male Type Brass Series 200 Series 1/4 Flow

CM252 CM253 CM351

300 Series 3/8 Flow

CM352* CM353* CM354 CM552

500 Series 1/2 Flow

CM553

d

CM556

d1

CM554

H

Di

H

A

L

17

22

25

1/8

9

1/4

9

19

26

29

3/8

9

19

30

30

1/8

13

25

26

35

1/4

13

25

26

35

L

3/8

13

26

30

38

1/2

13

28

37

42

1/4

20

37

30

41

3/8

20

37

32

41

1/2

20

38

32

39

3/4

20

38

38

45

200 Series plugs are also available with an internal shut-off valve. 300 Series plugs are also available with an internal shut-off valve.

SW

*Also available with internal valve, specify “V” SW

R

d

d1

L

Cooling Products

CM251

R BSPT

R

Part Number

L

Female Type Brass Part Number

Series

CM251F CM252F

200 Series

R Thread

d

di

L

SW

1/8

6

9

28

13

1/4

6

9

32

17

CM253F

3/8

6

9

34

19

CM352F

1/4

9

13

37

17

3/8

9

13

39

19

1/2

9

13

46

24

CM353F CM354F

300 Series

www.hales-asia.com.sg

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Page 66

Connector Plugs / Socket Connectors

Hose ID

L

Part Number With Valve

Hose ID

Flow

L

D

Series

CM206

CM206V

3/8

1/4

51mm

17

200

CM306

CM306V

3/8

1/4

64mm

23

300

CM308

CM308V

1/2

3/8

66.5mm

23

300

CM506

CM506V

3/4

5/8

89mm

30

500

D

Series

17

200

D

D

Part Number W/O Valve

L1

L1

D

90O Socket

L

Flow

L

Flow

Hose ID

Flow

L1

Hose Hose ID ID

L

Part Number With Valve

Hose ID

Flow

L

L1

CM216

CM216V

3/8

1/4

40mm 22mm

CM318

CM318V

1/2

3/8

56mm 28.5mm

23

300

CM516

CM516V

3/4

5/8

77mm 32mm

30

500

Part Number W/O Valve

Part Number With Valve

Hose ID

Flow

CM226

CM226V

3/8

1/8

CM328

CM328V

1/2

CM526

CM526V

3/4

L1

Part Number W/O Valve

D

Cooling Products

Straight Socket L

Flow

Hose ID

L

Hales Socket Connectors offer an efficient and speedy method of hose removal. Made of brass with stainless steel bearings, they are of premium quality.

Flow

Hose ID

D

D

D

Flow

D

LL1

D

L1

L

os e

55.5mm 22mm

18

200

3/8

75mm 25mm

24

300

5/8

77mm 30mm

32

500

w

H

H

o Fl

Series

w

o Fl

os

e

ID

ID

H

ow

Fl

os

e

ID

L

D

45O Socket

66

L

L1

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Plastic Tooling Cat Singapore

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12:49 PM

Page 67

Brass Extension Plugs

L

d

H

15/8

T

Hales Brass Extensions offer the flexibility of a long thread, making precise adjustments easy.

200 Series 1/4 Flow

300 Series 3/8 Flow

Part Number

L

T

d

di

A

Part Number

L

T

d

di

A

CM251252

2 1/2

1/8

1/4

3/8

11/16

CM351252

2 1/2

1/8

3/8

1/2

7/8

CM2514

4

1/8

1/4

3/8

1

CM3514

4

1/8

3/8

1/2

1

CM251512

5 1/2

1/8

1/4

3/8

1

CM351512

5 1/2

1/8

3/8

1/2

1

CM2517

7

1/8

1/4

3/8

1

CM3517

7

1/8

3/8

1/2

1

CM251812

8 1/2

1/8

1/4

3/8

1

CM351812

8 1/2

1/8

3/8

1/2

1

CM252212

2 1/2

1/4

1/4

3/8

7/8

CM352212

2 1/2

1/4

3/8

1/2

7/8

CM2524

4

1/4

1/4

3/8

1 1/4

CM3524

4

1/4

3/8

1/2

1 1/4

CM252512

5 1/2

1/4

1/4

3/8

1 1/4

CM352512

5 1/2

1/4

3/8

1/2

1 1/4

CM2527

7

1/4

1/4

3/8

1 1/4

CM3527

7

1/4

3/8

1/2

1 1/4

8 1/2

1/4

1/4

3/8

1 1/4

CM352812

8 1/2

1/4

3/8

1/2

1 1/4

2 1/2

3/8

1/4

3/8

1

CM35210

10

1/4

3/8

1/2

1 1/4

Height

CM252812 CM253212 CM2534

4

3/8

1/4

3/8

1 1/4

CM3534

4

3/8

3/8

1/2

1

CM253512

5 1/2

3/8

1/4

3/8

1 1/4

CM353512

5 1/2

3/8

3/8

1/2

1 1/4

CM2537

7

3/8

1/4

3/8

1 1/4

CM3537

7

3/8

3/8

1/2

1 1/4

CM35310

10

3/8

3/8

1/2

1 1/4

www.hales-asia.com.sg

Cooling Products

d1

A

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Page 68

Quick Connect Water Jumpers

C

L L Hose ID Hose ID

Cooling Products

C

Part Number

FHS Series

Hose ID

L

C

M

WJ200-6

200

3/8

WJ300-6

300

3/8

WJ300-8

300

1/2

1 7/16 1 9/16 1/2

A

1

1 1/4

3/8

5/8

1 7/16 1 9/16 1/2

7/8

Hales Water Jumpers offer smooth unrestricted flow paths and consistent coolant flow rate, eliminating crimped hoses.

7/8

A

A

Twist lock sleeve prevents accidental disconnect Twist lock sleeve prevents accidental disconnect

Viton seals Viton seals

68

M M

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Plastic Tooling Cat Singapore

12/1/10

12:49 PM

Page 69

Telescopic Water Fittings Mat.: POM + BRASS Max. temp. 80ºC - M ax. pressure 6 BARS. Patented System Telescopic adjustment. Integral part of the tool. Reduces time in connecting the water circuits. Offers a standard solution to the molder.

Insertion CadCad Insertion PointPoint

Cad Insertion Point

øB

øB øB

L Min. L Min.

SW

SWSW

L Max.

L Max. L Max. L Min.

C A

A A

R

R R A

B

C

R

S

SW

CMA.506518

35

21

26

1/8”

5

6

50

65

CMA.650018

35

21

26

1/8”

5

6

65

100

CMA.506514

35

21

26

1/4”

6

6

50

65

CMA.650014

35

21

26

1/4”

6

6

65

100

CMA.608514

39

25

30

1/4”

9

8

60

85

CMA.851314

39

25

30

1/4”

9

8

85

130

L Min. L Max.

CMA.608538

39

25

30

3/8”

9

8

60

85

CMA.851338

39

25

30

3/8”

9

8

85

130

ø21ø21

øS

øS øS

Ref.

L Max. L Max. ø21 L Min. L Min.

L Max. L Min.

SW6

SW6 SW6

26

26 26 35 35

35

R R Ref.

Cooling Products

C C

R

S

R

øS øS

øS

L Min. L Max.

CMA.101318

1/8”

5

100

130

CMA.132018

1/8”

5

130

200

CMA.101314

1/4”

6

100

130

CMA.132014

1/4”

6

130

200

www.hales-asia.com.sg

Min.Min. 32 32

Min. 32

69


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 70

SX Nozzle

Overview and Applications

Hot Runner and Control

Availability

70

13 Series 16 Series 19 Series L

27 Series

45 55

With two heaters the SX nozzle is perfectly suited for all single nozzle applications. Independently controlled heater zones provide uniform temperature distribution along the length of the nozzle, making it ideal to process difficult plastics.

Features

65

Mould Design • • • •

75 95 115

Operation

145 175 225 275 L4

18

20

25

L5

44

46

50

d2

40

50

Ability to easily order special length nozzles Shares the same gate profiles as MX and BX Consistent nozzle lengths across the range Ability to mould large parts with smaller nozzles due to optimum flow characteristics

• • • • • •

Seperate heater for the nozzle head for maximum temperature control Wide moulding window Excellent temperature profile and thermal stability Operates at low moulding pressure and temperature Optimum cycle times due to superior thermal insulation Uses economical and robust coil heaters

Installation and Maintenance

• Simple machining and installation requirements • Improved reliability due to the use of advanced materials • Common tip and nut options provide ready availability of spare parts

All measurements are in millimetres

Gating Options Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

Extended Tip

Open Nut

Bush Nut

Sprue Nut

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Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 71

MX Nozzle

Overview and Applications

Low moulding temperature and pressure, excellent temperature consistency and front loading capabilities, that’s the Mastip MX nozzle, specifically designed for multi cavity manifold systems and hot halves. The MX nozzle is suited for small to medium applications in all types of markets. It is able to process a wide range of plastics, from the easy ethylenes to tough engineering resins.

Availability 13 Series 16 Series 19 Series L

45 55 65

Mould design • • • • •

75

Efficiently designed profile to allow closer cavity pitching Shares the same gate profiles as BX and SX Available in both thermal and valve gate options Consistent nozzle lengths across the range Ability to mould large parts with smaller nozzles due to optimum flow characteristics

95 115 145

Operation • • • • •

Wide moulding window Excellent temperature profile and thermal stability Operates at low moulding pressure and temperature Optimum cycle times due to superior thermal insulation Uses an advanced micro coil heater with integrated heat deflection tube

175

Installation and maintenance • • • •

A/F

24

26

36

d2

28

30

40

L4

Front loading capability for easier servicing of tips, heaters and thermocouples Simple machining and installation requirements Improved reliability due to the use of advanced materials Common tip and nut options provide ready availability of spare parts

12

15

All measurements are in millimeters

Gating Options Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Nut

Open Tip

Extended Tip

Valve Gate Torpedo Tip

Valve Gate Open tip

Hot Runner and Control

Features

Bush Nut

Sprue Nut

www.hales-asia.com.sg

71


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 72

BX Nozzle Availability 13 series L

16 series

19 series

27 series

45 55 65 75 95 115

Hot Runner and Control

Overview and Applications 145

Availability

Building on the performance of X range technology the BX nozzle is 175 solutions for low to medium cavitation designed to provide cost sensitive applications, not requiring hot half construction. 225 Available in 13, 16, 19 and 27 series in a large variety of lengths, makes this nozzle a very versatile product for a broad array 275 of applications.

31 Features

A/F

34

36

13 series L

16 series 55

45

65

Availability

13 series

16 series

19 series

27 series

45 75

L

95 115

55 65 75 95

145

Operation

115

175

Wide moulding window• Excellent temperature profile and thermal stability Operates at low moulding pressure and temperature Optimum cycle times due to superior thermal insulation Uses an economical and robust coil heater

27 series

45

d2Mould Design 34 38 40 50 • Ability to easily order special length nozzles L4• Shares the same 12gate profiles as MX 15 and SX 20 • Available inare both thermal and valve gate options All measurements in millimetres • Consistent nozzle lengths across the range • Ability to mould large parts with smaller nozzles due to optimum flow characteristics • • • • •

19 series

145

225

175

275225

Installation and Maintenance

• Simple machining and installation requirements • Improved reliability due to the use of advanced materials • Common tip and nut options provide ready availability of spare parts

A/F

31

A/F

34 31

d2

34

d2

34 38

L4

L4

36

36

45 45

38

40

40

50 50

12

12

275

34

All measurements are in millimetres

15

15

20

20

All measurements are in millimetres

Gating Options Multi-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

Extended Tip

Valve Gate Torpedo Tip

Valve Gate Open tip

Open Nut

Gating Options Multi-Hole Torpedo Tip

Bush Nut

Open Tip

Extende Tip

Open Nut

Bush Nut

Sprue Nut

Gating Option Sprue Multi-Hole Nut Torpedo Tip

Open Nut 72

One-Hole Torpedo Tip

One-Hole Torpedo Tip

Open Tip

www.hales-asia.com.sg

Bush Nut

Ext


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 73

SVG Valve Gate Overview and Applications

The SVG (Single Valve Gate) system gives you precise control at the gate to achieve optimal moulding conditions. This makes the SVG ideal for applications requiring high cosmetic gate finish, fast flow rates, large volume parts and dimensional accuracy.

Features

Mould Design

Valve Gate Assembly

Nozzle Compatiblity

Nozzle Compatiblity

16 Series

Model

L NozzleType Actuation

55

Pin Size

652.5 75

OL SVG

138 95

BX

BX

re in millimetres

Model

SVG 33

Stroke

Pin Size

138 OL SVG

Stroke OL SVG

BX

55 65

5.0

75

Nozzle Compatiblity

141

16 Series

19 Series

27 Series

146 95

BX

BX

BX

115

55

L Nozzle

145

65

16 Series 27 Series BX

19115 Series

16 Series

BX

BX SVG 33 3.0 10

138 138

146

Gating Options Valve Gate Torpedo Tip

BX

SVG 33 27 Series

Open Nut

BX

Pneumatic

5.0 Pneumatic

2.5

10 141

19 Series

BX

2.5

27 Series

145

BX

Valve Gate Assembly

Model

3.0 Actuation Type

BX

BX

Valve Gate Assembly 95

Pneumatic Actuation Type

Pin Size

27 Series

75

Valve Gate Assembly 19 Series

19 BX Series

10

115 145

16 Series

BX SVG 33 3.0

Stroke

27 Series

27 Series 16 Series BX

L Nozzle Pneumatic

All measurements are in millimetres

2.5

19 Series

16 Series BX 19 Series BX BX

141

3.0 10 141

5.0 5.0

Bush Nut

146

146

All measurements are in millimetres

All measurements are in millimetres Gating Options Sprue Nut Valve Gate Torpedo Tip

Gating Options Gating Options Open Valve GateNutTorpedo TipValve Gate Valve Gate Open tip Torpedo Tip Open Nut Bush Nut ** Refer to Nozzle section of Technical Guide for fitting details

** Refer to Nozzle section of Technical Guide for fitting details

www.hales-asia.com.sg

Bush Nut

Sprue Nut

Open Nut

Bush Nut

Bush Nut

Valve Gate Open tip Open Nut

Sprue Nut

Open Nut

Bush Nut

Valve Gate Open tip Sprue

Sprue Nut

Hot Runner and Control

• Available for use with BX16, BX19 & BX27 series nozzlesCompatiblity Nozzle • Shares the same gate profiles as X range nozzles 16 Series 19 Series 27 Series • Easy machining of pockets Operation BX BX BX • Separate heaters for maximum temperature control 55 L Nozzle • Reduced moulding pressure • Increased moulding window 65 • Lower mould filling stress results and better part quality 75 • Reduced gate cooling requirements 95 Installation and Maintenance • Simple installation 115 • Easy pin adjustment • Replaceable pin and seal 145 • X range tip and nut options

Sprue Nut Valve Gate Open tip

Nut

Open Nut

Open Nut

Bush

Bush

73


Plastic Tooling Cat Singapore

es

27 Series

BX

BX

Hot Runner and Control

20

• • • • •

s are in millimetres

45

13 Series

16 Series

MX

MX

BX

BX

45

A/F

24

31

26

d2

28

34

30

L4

12

13 Series *

MX

BX

Pin Size

16 Series

Stroke

MX / BX

55 65 75 95 115 145 175

A/F

24

31

26

34

d2

28

34

30

38

34

L4

38

3612

175 36

40

50

15

20

50

Valve Gate Assembly

15

45

45

40

20

16 Series

19 Series

MX / BX

MX / BX

MX / BX

BX

MVG40-2.5 x 250

MVG40-3.0 x 250

MVG40-5.0 x 350

2.0

19 Series

27 Series

Pneumatic

27 Series

2.5

MX / BX

3.0

10

BX

5.0

All measurements MVG40-5.0 x 350 are in millimetres

Pneumatic

Pin Size

2.0

Stroke

2.5

3.0

5.0

10 All measurements are in millimetres

Hot Half Section

75 Sprue 95 Nut 115 145

G Valve

Valve Gate Open 175 tip

31

26

34

36

45

28

34

30

38

40 Open Nut 15

20

50

16 Series

19 Series

MX / BX

Bush Nut MVG40-3.0 x 250 MX / BX

MVG40-2.5 x 250

Op Nu

Hot Half Section

Valve Gate Assembly 27 Series BX

Bu Nu

MVG40-5.0 x 350

Pneumatic 2.5

3.0 10

5.0

Sprue All measurements are in millimetres Nut

Sp Nu Gating Options Valve Gate Torpedo Tip Open Nut

Half Section

BX

45

* 13 Series avaialbe in open nut and open tip only MVG40-2.0 x 250 MVG40-2.5 x 250 MVG40-3.0 x 250

65

24

open tip only

27 Series

13 Series *

Actuation Type

* 13 Series avaialbe in open nut and open tip only

55

19 Series

BX

115

Actuation Type 27 Series

MX

95

MVG40-2.0 x 250 Valve Model Gate Assembly

MX / BX

19 Series Bush MX BX Nut

BX

BX

L

BX

16 Series

145

Gating Options Valve Gate Torpedo Tip

Availability

BX

75

• Easy machining and installation • Easy pin adjustment and seal replacement while the mould remains assembled

Model

MX

13 Series MX

27 Series

Availability

65

Installation and Maintenance

Open Nut

19 Series

BX 55

MVG is available for MX series and BX series nozzles Reduced moulding pressure Increased moulding window Lower mould filling stress results in better part quality Reduced gate cooling requirements

12

0

MX

BX

Operation

5.0

2.0 x 250

MX

• Ability for close nozzle spacing. Minimal pitching is 75mm (can be modified to fit 58mm pitching) • Backplates can be as thin as 55mm • Easy machining of the pockets • Pneumatic circuit is integrated with the backplate

MVG40-5.0 x 350

/ BX

16 Series

Mould Design

BX

L4

13 Series L

Features

27 Series

ries *

Availability

The MVG (Manifold Valve Gate) system is ideal for all applications which require high speed, sequential filling or highly cosmetic gates. Due to its multiple gating options and lack of material traps it will operate with the most demanding materials. The MVG is designed for easy installation due to simple mounting in the backplate with integral airways.

50

d2

Page 74

Overview and Applications

45

A/F

12:51 PM

MVG Valve Gate

175

L

12/1/10

74

Val

www.hales-asia.com.sg

Op Nu

Bush Nut

Bu


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 75

Hot Runner Temperature Control Systems IMP Module •

Available in single zone, 15amp and 30amp temperature controllers, as well as for multi-zone temperature control systems.

CompuStep feature removes moisture from the heater before full power is applied.

CompuCycle feature improves response time, reduces thermal fatigue and prolongs heater life by applying AC power smoothly and continuously.

Manual control for non-thermocouple applications, provides standby or “weekend” heat or to manually control temperature if a thermocouple fails.

Diagnostic and protection features include power “on”, power to load, manual made, and over/under temperature, plus indicators and system protection for reversed and open thermocouples.

IMP Module

RMA Module

RMA Module Simultaneous digital setpoint and digital temperature indication.

Accepts Type J or Type K thermocouple input (jumper selectable).

Auto-tuning, with adjustable proportional band and rate.

Bumpless auto/manual transfer.

CompuStep bakeout feature prevents moisture at start-up.

Built-in loop break, short, open, and reverse thermocouple protection

Optional triac failure protection.

Preset alarms at 30oF (17oC).

Jumper-selectable self-start mode.

Current monitor feature displays average current to load.

CE-compliant.

Description

Code

2 Zone 15 Amp

MFFMP2

3 Zone 15 Amp

MFFMP3

5 Zone 15 Amp

MFx5

8 Zone 15 Amp

MFx8

12 Zone 15 Amp

MFx12

Multi Zone Temperature Control System

16 to 48 Zone Mainframes are also available to order. 30 Amp option also available.

Features as per IMPX15 Module

Description 10 Amp Unit

Hot Runner and Control

Single Zone Temperature Control System

Code PIM1Bx10

www.hales-asia.com.sg

75


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 76

Power and Thermocouple Cables Thermocouple Cables Cable

Hot Runner and Control

MAST/TC = Mould

76

Zones

Length

05=

5 Zones

C10=

10’

Thermocouple

08=

8 Zones

C20=

20’

Cable

12=

12 Zones

Power Cables Cable MAST/MPC=Mould Power Cable

Zones 05=

Length

5 Zones

C10=

10’

08=

8 Zones

C20=

20’

12=

12 Zones

Combination Power and Thermocouple Cables Cable MAST/MPTC = Combination Power and Thermocouple Cables

Length C10=

10’

C20=

20’

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Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 77

Connectors Thermocouple Connecters Connecter

Zones

MAST/MTC=Mould Thermocouple Connecter

05=

5 Zones

08=

8 Zones

12=

12 Zones

Connecter

Zones

MAST/PIC= Mould Power Connecter

05=

5 Zones

08=

8 Zones

12=

12 Zones

Single Zone Connecters MAST/CKPTM1

MAST/CKPTOC1

www.hales-asia.com.sg

MAST/CKPTF1

MAST/CKPTIC1

Hot Runner and Control

Mould Power/Input Connecters

77


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 78

Hot Runner Controller Accessories Mounting Boxes Box

Zones

PTCL= Combination Box

005=

5 Zones

(domestic and

008=

8 Zones

export)

012=

12 Zones

Kit TB=

Terminal Box

Hot Runner and Control

Closure (Blanking) Panels

78

Must be used to cover unused zones in main frames. Supplied with push-pull panel fasteners.

Panel MFB=

Zones Blank

10=

Single Zone

Universal Floor Stand Panel MFS=

Floorstand

Zones 5812=

Adjustable

Module Replacement Fuses Catalogue No.

Amps

ABC15

15

A25X30

30

ABC10

10

Insulated Crimp Connecters Catalogue No.

Amps

HWCC-1

15

HWCC-2

30

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Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 79

Manifold Systems MastipTM recognises that the manifold is a vital part of the complete Hot Runner System and therefore designs every system to meet customer’s requirements including detailed designs for: Even part/cavity filling Balanced material flow Even heat profile Ideal for technical materials and fast colour changes

Valve gate system can be supplied for either balanced or sequential fill requirements. From single cavity to high cavity or multi material, thermal or valve gating, we can supply a system to suit your requirements.

www.hales-asia.com.sg

Hot Runner and Control

• • • •

79


Plastic Tooling Cat Singapore

12/1/10

12:51 PM

Page 80

Table of ISA Standard Tolerances in Microns (1 micron = 0.001mm / 25.4 micron = 0.001 inches Designation

Application

d9

3 to 6mm.

6 to 10mm.

10 to 18mm. 18 to 30mm.

30 to 50mm.

-20 -45

-30 -60

-40 -76

-50 -93

-65 -117

-80 -142

f7

Ground surfaces

-6 -16

-10 -22

-13 -28

-16 -34

-20 -41

-25 -50

F7

Drill guides-I.D.

+16 +7

+22 +10

+28 +13

+34 +16

+41 +20

+50 +25

-2 -6

-4 -9

-5 -11

-6 -14

-7 -16

-9 -20

g5 g6

Ejector pins

-2 -8

-4 -12

-5 -14

-6 -17

-7 -20

-9 -25

h4

Guide pins (die sets)

0 -3

0 -4

0 -4

0 -5

0 -6

0 -7

0 -4

0 -5

0 -6

0 -8

0 -9

0 -11

0 -6

0 -8

0 -9

0 -11

0 -13

0 -16

h7

0 -10

0 -12

0 -15

0 -18

0 -21

0 -25

h9

0 -25

0 -30

0 -36

0 -43

0 -52

0 -62

h 11

0 -60

0 -75

0 -90

0 -110

0 -210

0 -250

H5

+4 0

+5 0

+6 0

+8 0

+9 0

+11 0

h5 h6

Punches D.C. F(pt)

H7

Punch guides-I.D Reamers

+10 0

+12 0

+15 0

+18 0

+21 0

+25 0

H8

Die inserts or buttonsI.D.(A&B)

+14 0

+18 0

+22 0

+27 0

+33 0

+39 0

j5

+2 -2

+3 -2

+4 -2

+5 -3

+5 -4

+6 -5

j6

+4 -2

+6 -2

+7 -2

+8 -3

+9 -4

+11 -5

j7

+7 -2

+9 -3

+10 -5

+12 -6

+13 -8

+15 -10

+10 +1

+12 +1

+15 +2

+18 +2

+7 +2

+9 +4

+12 +6

+15 +7

+17 +8

+20 +9

+9 +2

+12 +4

+15 +6

+18 +7

+21 +8

+25 +9

+13 +6

+16 +8

+19 +10

+23 +12

+28 +15

+32 +17

p6

+16 +9

+20 +12

+24 +15

+29 +18

+35 +22

+42 +26

r6

+19 +12

+23 +15

+28 +19

+34 +23

+41 +28

+50 +34

s5

+18 +14

+24 +19

+29 +23

+36 +28

+44 +35

+54 +43

s6

+22 +15

+27 +19

+32 +23

+39 +28

+48 +35

+59 +43

k6

Die inserts-O.D(B)

m5

80

up to 3mm.

m6

Punches E,F(shk) Dowels

n6

Die inserts-O.D.(A) Guide bushes-O.D.

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