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Contents Polishing Stones ..........................................................................................................................................................2 Boride Polishing Stones..........................................................................................................................................................................................................2 Super Stones.......................................................................................................................................................................................................................................3

Polishing Accessories.............................................................................................................................................4 Combination Stone ......................................................................................................................................................................................................................4 Stone Holders.....................................................................................................................................................................................................................................4 Super Stone Holder .....................................................................................................................................................................................................................4 BoriLube....................................................................................................................................................................................................................................................4 Felt Bobs and Cones.................................................................................................................................................................................................................5 Diamond Paste..................................................................................................................................................................................................................................6 Diamond Thinner ............................................................................................................................................................................................................................6 Mounted Points.............................................................................................................................................................................................................................7-8

Rubbing Points...................................................................................................................................................................................................................................9 Solid Carbide Burs ....................................................................................................................................................................................................................10 Precision Air Grinders ...........................................................................................................................................................................................................11 Air Polisher ...........................................................................................................................................................................................................................................12 Ultrasonic Polisher......................................................................................................................................................................................................................12

Contents

Diamond Point Sets.....................................................................................................................................................................................................................9

Abrasives .........................................................................................................................................................................13 Wet & Dry..............................................................................................................................................................................................................................................13 Abraisive Roll.....................................................................................................................................................................................................................................13

Files ......................................................................................................................................................................................14 Needle Files .......................................................................................................................................................................................................................................14 Rifler Files.....................................................................................................................................................................................................................................15-21 Diamond Files.................................................................................................................................................................................................................................21 Diamond Rifler File Set ........................................................................................................................................................................................................22 Engineer Files..................................................................................................................................................................................................................................22

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1


Boride Polishing Stones AM2 Most popular all round finishing stone suitable for all types of mould & die steels. Sizes 1/8 x 1/8 x 6' 1/4 x 1/4 x 6' 1/2 x 1/2 x 6' 1 x 1 x 6' 1/4 ROUND 1/8 x 1/4 x 6' 1/4 x 1/2 x 6' 1/2 x 1 x 6' 3/8 ROUND 1/8 x 1/2 x 6' 1/4 x 1 x 6' 1/2 ROUND 1/8 x 1 x 6' Grit :100, 150, 180, 220, 320, 400, 600, 900

AM8

Polishing Stones

Designed for removing EDM scale on all types of mould & die steel. Sizes 1/8 x 1/4 x 6' 1/8 x 1/2 x 6'

1/4 x 1/4 x 6' 1/4 x 1/2 x 6'

1 x 1 x 6'

Grit :100, 120, 150, 220, 320, 400, 600

T2 A medium-hard aluminium oxide stone that cuts very fast yet providing a silky smooth finish on quality mould steel such as P-20, H-13 & 420 stainless. Sizes 1/8 x 1/4 x 6' 1/8 x 1/2 x 6'

1/4 x 1/4 x 6' 1/4 x 1/2 x 6'

Grit : 150, 220, 320, 400, 600,

CS Fast cutting black silicone carbide general purpose polishing stone, used on all tool steels as well as used for roughing out on non-ferrous materials. Sizes 1/8 x 1/4 x 6' 1/8 x 1/2 x 6'

1/4 x 1/4 x 6' 1/4 x 1/2 x 6'

1/2 x 1/2 x 6'

1 x 1 x 6'

Grit :120, 150, 180, 220, 320, 400, 600

AO A perfect all-round aluminium oxide polishing stone with excellent breakdown characteristics and yet retains shape well, great for mould cavity detail. Sizes 1/8 x 1/2 x 6'

1/4 x 1/4 x 6' 1/4 x 1/2 x 6'

1/2 x 1/2 x 6' 1/2 x 1 x 6'

1/4 ROUND

Grit : 120, 150, 220, 320, 400, 600

2

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Superstones

Polishing Stones

Hales Super Stones are made from long ceramic fibres embedded in thermoset resin. They exhibit superior strength compared to normal abrasive stones. • Hales Super Stones have high tensile strength yet can be flexed without breaking, enabling fracturefree polishing of detailed areas, such as narrow slots and ribs. • Hales Super Stones have incomparable polishing ability, producing fine surface finishes with minimal wear. • Hales Super Stones, combined with ultrasonic polishers, offer aggressive stock removal.

FLAT

DIMENSIONS 1mm x 2mm x 150 1mm x 6mm x 150 1mm x 10mm x 150

GOLD 180#

L/BROWN 300#

ORANGE 400#

BROWN 600#

BLUE 800#

WHITE 1000#

RED 1200#

• • •

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Combination Stone Combi stones are ideal for the toolmaker to carry in the top pocket. These oil filled stones are great for honing, sharpening and deburring. Combines 120 and 320 grits.

Part Number

Description

COMSTONE

16 x 41 x 114

ZCS

25 x 50 x 200

Polishing Accessories

Hand-Held Stone Holder

Much of a polishing stone is discarded due to a breakage or because it has become too short to hold. This stone holder supports the stone, affords excellent control and allows the stone to be used to a short length.

Super Stone Holder SSH2

Stone holder for use with 2mm wide stones

SSH6

Stone holder for use with 6mm wide stones

SSH10

Stone holder for use with 10mm wide stones

Bori-Lube 10 Polishing Lubricant

BORI-LUBE 10 is formulated for mould polishing to clean, lubricate and prevent stone loading. Environmentally friendly and non-hazardous.

4

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Felt Bobs and Cones CONE (FC)

Medium Grade Felt

Medium Grade Felt

Part No.

Size Dia.

Size Length

Shank

Part No.

Size Dia.

Size Length

Shank

FB1414

1/4

1/4

1/8

FC14

1/4

5/8

1/8

FB14516

1/4

5/16

1/8

FC24

3/8

7/8

1/8

FB1212

1/2

1/2

1/8

FC12

1/2

1

1/8

FC58

5/8

1 1/4

1/8

FB121

1/2

1

1/8

FB3434

3/4

3/4

1/8

FB11

1

1

1/4

Part No.

Size Dia.

Size Length

Shank

FBH1212

1/4

1/4

1/8

Hard Grade Felt

FBH3838

3/8

3/8

1/8

FBH1212

1/2

1/2

1/8

FBH3434

3/4

3/4

1/4

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Polishing Accessories

BOB (FB)

5


Diamond Paste Hales Diamond Compound contains the finest grades of diamond particles. The result is the best concentration.

Micron Size

Mesh Concentration

Colour

Recommendations

DP01

1

14,000

LIGHT BLUE

For the finest finish on all tooling

DP03

3

8,000

GREEN

Polishing Accessories

Part No.

6

DP06

6

3,000

YELLOW

DP09

9

18,000

RED

DP15

15

12,000

LIGHT BROWN

DP30

30

750

DARK BROWN

DP45

45

325

PURPLE

DP60

60

250

ORANGE

Commercial finish for most tooling

First stage on all materials Stock removed

Diamond Thinner Part No. DPT 16

Description 16 ounce bottle Hales Diamond Thinner is used to thin the slurry, extend the compound and reduce gumming.

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Mounted Points Diameter

MP-W142

3/32

1/4

1/8

MP-W144

1/8

1/4

1/8

MP-W145

1/8

3/8

1/8

MP-W146

1/8

1/2

1/8

MP-W149

5/32

1/4

1/8

MP-W152

3/16

1/2

1/8

MP-W153

3/16

3/8

1/8

MP-W154

3/16

1/2

1/8

MP-W159

1/4

3/16

1/8

MP-W160

1/4

1/4

1/8

MP-W162

1/4

3/8

1/8

MP-W163

1/4

1/2

1/8

MP-W164

1/4

3/4

1/8

MP-W167

5/16

1/4

1/8

MP-W170

5/16

1/2

1/8

MP-W173

3/8

1/8

1/8

MP-W174

3/8

1/4

1/8

MP-W175

3/8

3/8

1/8

MP-W176

3/8

1/2

1/8

MP-W177

3/8

3/4

1/8

MP-W182

1/2

1/8

1/8

MP-W184

1/2

3/8

1/8

MP-W185

1/2

1/2

1/8

MP-W186

1/2

3/4

1/4

MP-W187

1/2

1

1/4

MP-W188

1/2

1 1/2

1/4

MP-W197

5/8

2

1/4

MP-W200

3/4

1/8

1/8

MP-W201

3/4

1/4

1/8

MP-W202

3/4

3/8

1/4

MP-W203

3/4

1/2

1/4

MP-W204

3/4

3/4

1/4

MP-W205

3/4

1

1/4

MP-W215

1

1/8

1/8

MP-W216

1

1/4

1/4

MP-W218

1

1/2

1/4

MP-W219

1

3/4

1/4

MP-W220

1

1

1/4

MP-W227

1 1/4

1/2

1/4

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Thick

Mandrel

“W” Shapes

All W Shapes are basically rectangular or square. The diameter (D) and thickness (T).

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Polishing Accessories

Part Number

7


Mounted Points MP-B41

MP-B45

Polishing Accessories

MP-B55

MP-B82

MP-B98

MP-B123

A-1

A-12

A-36

8

MP-B42

MP-B51

MP-B71

MP-B92

MP-B105

MP-B124

A-3

A-14

MP-B43

MP-B52

MP-B72

MP-B96

MP-B121

MP-B44

MP-B53

A-25

Diameter

Thick

Mandrel

MP-B41

5/8

5/8

1/8

MP-B42

1/2

3/4

1/8

MP-B43

1/4

5/16

1/8

MP-B44

7/32

3/8

1/8

MP-B45

3/16

5/16

1/8

MP-B51

7/16

3/4

1/8

MP-B52

3/8

3/4

1/8

MP-B53

1/4

5/8

1/8

MP-B55

1/8

1/4

1/8

MP-B71

5/8

1/8

1/8

MP-B72

1/2

1/8

1/8

MP-B81

3/4

3/16

1/8

MP-B82

1/2

1/4

1/8

MP-B92

1/4

1/4

1/8

MP-B96

1/8

1/4

1/8

MP-B97

1/8

3/8

1/8

MP-B98

3/32

1/4

1/8

MP-B105

1/4

1/4

1/8

MP-B121

1/2

1/2

1/8

MP-B123

3/16

3/16

1/8

MP-B124

1/8

1/8

1/8

MP-B125

1/4

1/4

1/8

Part Number

Diameter

Thick

Mandrel

MP-B81

MP-B97

MP-B122

MP-B125

A-4

Part Number

A-11

A-26

A-1

3/4

2-1/2

1/4

A-3

1

2-3/4

1/4

A-4

1-1/4

1-1/4

1/4

A-11

7/8

2

1/4

A-12

11/16

1-1/4

1/4

A-14

11/16

7/8

1/4

A-25

1 ROUND

A-26

5/8 ROUND

A-36

1-5/8

3/8

1/4

A-38

1

1

1/4

A-38

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Diamond Point Sets

DP

Description 30 Medium grit diamond plated mounted points picked to suit the toolmaker, sold in a plastic case.

Rubbing Points P

Product Code

Product Title

RP6120

6 x 17 x 120G RUBBING POINTS GREEN

RP6180

6 x 17 x 180G RUBBING POINTS YELLOW

RP8120

8 x 20 x 120G RUBBING POINTS GREEN

RP8180

8 x 20 x 180G RUBBING POINTS YELLOW

RP10120

10 X 20 X120G RUBBING POINTS GREEN

RP10180

10 X 20 X180G RUBBING POINTS YELLOW

RP20120

20 X 25 X120G RUBBING POINTS GREEN

RP20180

20 X 25 X180G RUBBING POINTS YELLOW

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Polishing Accessories

Part Number

9


Solid Carbide Burs 1C

Polishing Accessories

3C

6C

9C

2C

4C

7C

10C

Part No.

5C

8C

11C

12C

13C

15C

1P

2P

3P

Shank Diameter

Overall Length

Cutting Diameter

Flute Length

1C

1/8”

1 1/2”

3/32”

7/16”

2C

1/8”

1 1/2”

1/8”

9/16”

2C EC

1/8”

1 1/2”

1/8”

9/16”

3C

1/8”

1 1/2”

1/8”

9/16”

4C

1/8”

1 1/2”

1/8”

3/8”

5C

1/8”

1 1/2”

1/8”

1/2”

6C

1/8”

1 1/2”

1/8”

11/32”

7C

1/8”

1 1/2”

3/32”

7/16”

8C

1/8”

1 1/2”

1/8”

1/8”

9C

1/8”

1 1/2”

1/8”

7/32”

10C

1/8”

1 1/2”

1/8”

1/2”

11C

1/8”

1 1/2”

1/8”

5/8”

7

12C

1/8”

1 1/2”

1/8”

3/16”

10

13C

1/8”

1 1/2”

1/16”

1/4”

15C

1/8”

1 1/2”

3/32”

3/32”

Overall Length

Cutting Diameter

Flute Length

1P

1/8”

1/4”

1/2”

2P

1/8”

1/4”

1/2”

3P

1/8”

1/4”

1/2”

4P

1/8”

1/4”

1/2”

5P

1/8”

1/4”

1/2”

6P E/C

1/8”

1/4”

3/16”

7P

1/8”

1/4”

1/4”

8P

1/8”

1/4”

3/8”

Part No. 4P

5P

7P

10

2C EC

Taper

12

Taper

6P E/C

8P

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Precision Air Grinders Description

LDG5202

54,000 RPM Economy Air Grinder

Part Number

Description

AG

This Air Grinder is the ultimate in precision

Polishing Accessories

Part Number

air grinders, 64,000 RPM, ideal for quality tool room work.

Part Number

Description

LDG7101

1200 Angle Grinder. Standard accessories are cup wheels, a rubber pad and abrasive discs.

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Polishing Accessories

Air Polisher

12

Part Number

Description

AR991

0 - 6mm Stroke

4500 Strokes per minute

Ultrasonic Polisher Full Comprehensive Details Available

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Wet and Dry Part Number

Description

WD0080

80 Grit Wet / Dry Paper

WD0100

100 Grit Wet / Dry Paper

WD0120

120 Grit Wet / Dry Paper

WD0150

150 Grit Wet / Dry Paper

WD0180

180 Grit Wet / Dry Paper

WD0220

220 Grit Wet / Dry Paper

WD0500

500 Grit Wet / Dry Paper

WD0240

240 Grit Wet / Dry Paper

WD0600

600 Grit Wet / Dry Paper

Part Number

Description

WD0280

280 Grit Wet / Dry Paper

WD0800

800 Grit Wet / Dry Paper

WD0320

320 Grit Wet / Dry Paper

WD1000

1000 Grit Wet / Dry Paper

WD0400

400 Grit Wet / Dry Paper

WD1200

1200 Grit Wet / Dry Paper

Quality Abrasive Roll Description

AR10060

1 X 60 Grit Abrasive Roll

AR10080

1 X 80 Grit Abrasive Roll

AR10120

1 X 120 Grit Abrasive Roll

AR10180

1 X 180 Grit Abrasive Roll

AR10240

1 X 240 Grit Abrasive Roll

AR20060

2 X 60 Grit Abrasive Roll

AR20080 AR20120

Part Number

Description

2 X 80 Grit Abrasive Roll

AR20180

2 X 180 Grit Abrasive Roll

2 X 120 Grit Abrasive Roll

AR20240

2 X 240 Grit Abrasive Roll

Economy Roll Part Number

Description

ER25060

25MM X 60# Economy Roll

ER25080

25MM X 80# Economy Roll

ER25120

25MM X 120# Economy Roll

ER25180

25MM X 180# Economy Roll

ER25240

25MM X 240# Economy Roll

ER25320

Part Number

Description

25MM X 320# Economy Roll

ER50060

50MM X 60# Economy Roll

ER40060

40MM X 60# Economy Roll

ER50080

50MM X 80# Economy Roll

ER40080

40MM X 80# Economy Roll

ER50100

50MM X 100# Economy Roll

ER40120

40MM X 120# Economy Roll

ER50120

50MM X 120# Economy Roll

ER40180

40MM X 180# Economy Roll

ER50180

50MM X 180# Economy Roll

ER40240

40MM X 240# Economy Roll

ER50240

50MM X 240# Economy Roll

ER40320

40MM X 320# Economy Roll

ER50320

50MM X 320# Economy Roll

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Abrasives

Part Number

13


Diemaker’s Rifflers B9860 (Cut O) B9862 (Cut 2) 150mm Long

B9870 (Cut O) B9872 (Cut 2) 150mm Long

B9900 (Cut O) B9902 (Cut 2) 150mm Long

B9960 (Cut O) B9962 (Cut 2) 150mm Long

Diamond Needle Files Shank 3mm

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Flat

Round

Triangle

Knife

Square

Oval

Half Round

Lozenge

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Files

Overall Length 140mm

21


Diamond Rifflers Part Number

Description

DR

Set of 10

Files

Engineer Files

Hales stock a comprehensive range of Quality Engineer Files:Hand File Round File Half round File Flat File Warding File Square File Mill File

For finishing flat Surfaces For circular openings and concave surfaces For flat, concave and convex surfaces For general work on iron, steel etc. For ward notches in keys and narrow places For filing slots, key seats and general surface filing For drawn filing in machine shops, fine finishing and tool sharpening

Three grades of file cuts available:- Smooth - Second Cut - Bastard. File handles are also available.

22

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Notes

Notes

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Chart 24

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