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Contents EDM Work Holding ........................................................................................2 System 3R ..................................................................................................................................................................................................2

EDM Wire Cut Consumables ...............................................................3 Brass Wire ..................................................................................................................................................................................................3 Coated EDM Wire ..............................................................................................................................................................................4 EDM Water and Oil Filters........................................................................................................................................................5 EDM Water Treatment & Cleaning Products ......................................................................................................6 Agie Parts...........................................................................................................................................................................................7 - 9 Charmilles Parts...................................................................................................................................................................10 - 18

Fanuc Parts..............................................................................................................................................................................23 - 37 Japax Parts...............................................................................................................................................................................38 - 41 Makino Parts ...........................................................................................................................................................................42 - 47 Ona Parts.................................................................................................................................................................................................48 Sodick Parts............................................................................................................................................................................49 - 66

Contents

Chmer / Genspark Parts...........................................................................................................................................19 - 22

EDM Die Sinking Consumables.....................................................67 Tellurium Copper For Edm Electrodes...................................................................................................................67 Metric Copper Tube......................................................................................................................................................................68 EDM Fluid ................................................................................................................................................................................................68

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

1


EDM Work Holding Three steps to success

system 3R Step 1

The route to rational production in wire EDM machines can be summarised in three steps – mounting, reference system and automation.

Mounting

EDM Work Holding

First of all, the workpiece needs to be positioned and secured in the working area of the machine, preferably on the zero line, and with the risk of collision with the machine’s wire guides reduced to a minimum. And so firmly that it can handle the high flushing pressures of modern machines.

2

Step 2 Reference system Once the problem of effective mounting of the workpiece in the machine has been solved, the next step is to minimise downtimes when retooling the machine. Technical developments of the machines in recent years have resulted in significantly higher material removal rates. But you won’t benefit from this potential if the machine is idle for lengthy, troublesome retooling. So the aim must be to minimise retooling times with the machine idle. With a reference system you can prepare and preset the workpiece away from the machine, then lift it in and secure it in the machine – quickly and precisely – with minimised downtime and consequent better utilisation of machine capacity.

Step 3 Automation For more information / catalogues on System 3R go to www.system3r.com

Suppliers to the Tooling & Plastic Industry

With a reference system and a pneumatic chuck on the machine table, you have laid a firm foundation for the crucial step towards maximised machine utilisation – automation. Add a pallet changer to your machine and you have created an automated production cell. A cell that can generate revenue 24 hours a day, weekdays and weekends, all year round!

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Brass Wire Sumitomo SBS

Sumitomo SBS EDM Wire produces superior results on virtually any wire EDM machine. Sumitomo SBS offers reliability, high performance and value for money. Sumitomo SBS is manufactured from high purity brass, giving a clean and smooth wire surface.

SBS HARD

SBS SOFT

COMPOSITION (%) Cu/Zn

65/35

65/35

TENSILE STRENGTH (N/mm 2 )

930~1080

440~585

DIAMETER TOLERANCE

±0.001

±0.001

HALES 60/40 Hales 60/40 has been designed for greater stiffness, making it ideal for all automatic threading applications. Hales 60/40 has similar chemical composition and characteristics as other high-performance Japanese wires, but without the high price tag.

SPECIFICATIONS

SBS HARD

COMPOSITION (%) Cu/Zn

60/40

TENSILE STRENGTH (N/mm 2 )

900

DIAMETER TOLERANCE

-0.002

HALES BRASS Hales Brass EDM Wire offers a low-cost alternative. Although stocked as a lowcost wire, you will be pleasantly suprised by its performance.

SPECIFICATIONS

SBS HARD

SBS SOFT

COMPOSITION (%) Cu/Zn

65/35

65/35

TENSILE STRENGTH (N/mm2)

975~1079

441~520

DIAMETER TOLERANCE

-0.002

-0.002

SPOOL DIMENSIONS SPOOL

A

B

C

DIN 125

125

125

16

DIN 160

160

160

22

DIN 200

200

200

22

P3

110

130

20

P5

115

160

20

P10

133

200

25

P15

140

250

35

P20

140

250

35

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B

60 o

A

EDM Wire Cut Consumables

SPECIFICATIONS

C

Suppliers to the Tooling & Plastic Industry

3


Coated EDM Wire HALES SPEED WIRE

A

B

60 o

EDM Wire Cut Consumables

Hales Speed Wire is a general purpose zinc coated wire. This wire has proven to be successful on most Japanese machines. Hales Speed Wire gives faster cutting and increases precision.

C

SPECIFICATIONS

HALES SUPERCUT

COMPOSITION (%) Cu/Zn

65/35

TENSILE STRENGTH (N/mm2 )

900

DIAMETER TOLERANCE

-0.002

SPOOL DIMENSIONS SPOOL

A

B

C

DIN 125

125

125

16

DIN 160

160

160

22

DIN 200

200

200

22

P3

110

130

20

P5

115

160

20

P10

133

200

25

P15

200

200

35

P20

140

250

35

Compeed - The Edm Wire With A Difference The steel-core wire that reduces wire breakage when cutting tall workpieces or any job with tough flushing conditions. You know the problem well - a lot of wire breakage when cutting tall workpieces and jobs with poor flushing conditions. Until now, reduced power settings, resulting in substantially longer cutting times, seemed to be the only solution. Compeed solves this problem. It’s a unique multi-layer wire with a steel core, which gives a high tensile strength for greater accuracy and fewer wire breaks, the copper layer allows for high conductivity resulting in faster cutting speeds, and the special surface layer is a diffused brass surface, which gives more efficient electrical discharge.

APPLICATIONS WHERE COMPEED-WIRE IS SUPERIOR HIGH-WORK PIECES (BETTER CORNER DEFINITION) Conventional EDM-Wire

Compeed Wire H=120

ADVANTAGES

Better cutting parallelism.

0, 030

Parallelism

0, 015

Faster cutting speeds.

POOR FLUSHING CONDITIONS Fewer wire breaks. Ideally suited for difficult-to-machine materials, e.g. graphite, copper, alluminium.

Packet H=20,10x2

Compeed Wire can be used on all wire EDM machines.

4

Suppliers to the Tooling & Plastic Industry

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EDM Water and Oil Filters WATER FILTERS CODE: W-14M

CODE: W-14P

CODE: W-20M

150x32x355

150x32x365

150x32x375

300x29x500

AGIE, CHARMILLE, JAPAX, SODICK

AGIE, CHARMILLE, ARD

AGIE, CHARMILLE, JAPAX

BROTHER, MITSUBISHI

CODE: W-20N

CODE: W-23

CODE: W-35

CODE: W-35HP

300x29x500

260x46x280

340x46x300

340x46x300

MAKINO

JAPAX, MAKINO, SODICK

FANUC

FANUC, SODICK

CODE: W-35N

CODE: W-40SE

340x46x450

340x46x450

FANUC, SODICK

SODICK

OIL FILTERS CODE: E-09

CODE: E-12

CODE: E-18

CODE: E-28

260x46x280

150x72x450

150x34x345

150x32x365

MAKINO

JAPAX, MAKINO, SEIBU, SODICK

HITACHI, MITSUBISHI

AGIE, CHMER, CREATOR, HERLESS

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

CODE: W-01

5


EDM Water Treatment & Cleaning Products Deionizing Resin

EDM Wire Cut Consumables

Hales Resin is of high quality, specially formulated for the deionisation of water in wire EDM machines. This virgin resin offers many additional hours of service life over ordinary products.

Hales Code

Description

RESIN-25LT

25L CONTAINER

RESIN-40LT

40L BOX

RESIN-50LT

50L DRUM

Rust Inhibitor

Hales EDM rust inhibitor reduces rust on workpiece and machine. This solution is environmentally safe, does not affect deionisation or filtration processes and will not cause valves to stick. Water Concentrate: 1:200 (1/2%)

Hales Code

Description

fil-HRI

5L RUST INHIBITOR

Cleaning Agent

Hales B2000 - EDM Wire Machine Cleaner • Removes rust, sludge and carbon immediately that occurred on the guides, control box and work tank of Wire Cut Machines. • Removes rust and carbon on the workpieces. • Excellent on copper, stainless steel and aluminium. • Does not damage the shine of metallic surfaces and prevents yellowish discolouration. • After removal, wiping with a dry cloth makes the machine glow and the effect lasts for 1 to 2 months. • After putting on a cloth and wiping, get rid of moisture with a dry cloth or air. • Possible to dilute and use.

Hales Code

Description

fil-EDMclean 5LT

5LT CLEANER

Dilute Rust occurring Components after during production 2-3 days of rust Water : B-2000 3:1

6

Water : B-2000 1:1

Old Rust Water : B-2000 Do not dilute

Suppliers to the Tooling & Plastic Industry

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Agie Parts Agie - Consumable & Wear Parts

Replaced by 164.112.5 Magnetic brake carrier

185.763

Shaft complete

AC 50. DEM250. . . . . . . 740

199.484

Current supply 9.5x9.5x4.0 mm

AC 50. DEM250. . . . . . . 740

199.484G

Current supply with tin coating - long life type 9.5x9.5x4.0 mm

AC 50. DEM250. . . . . . . 740

251.563

560251563

Suction tube special for taper cutting OD30x 16 mm

323.304

Wire guide lower - housing only without 326.834.9 (A305)

AC100....370HSS

323.304

Wire guide lower complete set with 326.834.9 (A305)

AC100....370HSS

323.314

Wire guide upper - housing only without 326.834.9 (A305)

AC100....370HSS

323.314

Wire guide upper complete set with 326.834.9 (A305)

AC100....370HSS

323.404

Telescope complete

326.764

Nozzle lower

AC100....370HSS

326.824G 560326824

Current supply upper Long life type with tin-coating

AC100....370HSS

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Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

174.122

7


Agie Parts

EDM Wire Cut Consumables

Agie - Consumable & Wear Parts

8

326.834

Wire guide diamond

AC100....370HSS

338.184

Suction tube lower

AC100....370HSS

351.594

Dies block upper

AC 50. DEM250........740

351.644

Replaced by 414.604.9 Horizontal arm lower

352.624

Right arm complete

352.904

Casing box

358.684

560358684 Current supply polished uncoated

AC100....370HSS

368.624

Dies block lower

396.414

Suction tube lower

AC-Sprint series

400.474

Current supply lower tungsten carbide tin-coating

AC100....370HSS

414.604

Horizontal arm lower

419.374

Suction tube funnel type

Suppliers to the Tooling & Plastic Industry

AC220

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Agie Parts Agie - Consumable & Wear Parts

560419594 Suction tube

AC..HSS series

424.914

560424914 Current supply upper tungsten M6- 12 x 12x29 mm

ACT00....370HSS

424.914

560424914 Current supply upper tin-coating long life M6- 12 x 12x29 mm

AC100....370HSS

424.934

560424934 Current supply lower uncoated M4- 12 x 12x30 mm

AC100....370HSS

424.934

560424934 Current supply lower tin-coating long life M4- 12x12x30 mm

AC100....370HSS

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Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

419.594

9


Charmilles Parts

EDM Wire Cut Consumables

Charmilles - Consumables & Wear Parts

10

EF-320/330/630/930

C003

106462

106.462

Current supply upper & lower

OD9.5 x id3.8 mm x 3.0 mm

C002

806549

806.549

Current supply tungsten carbide round type lower

OD25 x id6.0 x 6.4 mm Robofil xOO series

100340820

340.820

Micro Filter cartridge

5 micron

100343525

343.525

Contact brush annealing for holder (342.185)

C102

100430586

430.586

Diamond guide lower Ceramic housing OD5.0x4.0mmT

0.25 mm

C104

100430586

430.586

Diamond guide lower Stainless housing OD5.0x4.0mmT

0.25 mm

C211

100431787

431.787

Threading nozzle ceramic

1.80 mm

C212

100431958

431.958

Threading nozzle ceramic

0.80 mm

100432353

432.353

Pinch roller shaft

C101

100432511

432.511

C103

100432511

432.511

Suppliers to the Tooling & Plastic Industry

Diamond guide upper Ceramic housing OD5.0x4.0mmT

Diamond guide upper Stainless housing OD5.0x4.0mmT

Robofil series

Robofil 310/510/x020/x030 series

Robofil 3x0/5x0 series

0.25 mm

0.25 mm

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Charmilles Parts Charmilles - Consumables & Wear Parts

Robofil 3x0/5x0/120/290 series

100432545

432.545

Clamping nut upper

id=2.5 mm

C001

100432997

432.997

Current supply upper & lower Tungsten carbide polished

12x12x5.0 mm

100434447

434.447

Cutter Z16 / Tin coating for long life

OD30xidl 2x6.0 mm

100441275

441.275

Centering eye tungsten carbide 19 x 10x0.8 mm

Robofil 310/510/xOOO series

100441726

441726

Spring

Robofil 200/300

100443733

443.733

Plastic nut lower

Robofil 3x0/5x0 series

100444441

444.441

Compac dial indicate 215G

100444709

444.709

Tank door rubber seal

OD=12mm

Roboform 100.200 Robofil series

C009

100444728

444.728

Lower contact support

15 x 15 x 24 mm

Robofil x000/x020 series

C105

100444744

444.744

Clamping nut upper

id=3.4 mm

Robofilx 10 series

C010

100444750

444.750

Upper contact support

13 x 17x24 mm

Robofil 290/xl0/330F/x000/ x020

100444760

444.760

Replaced by 135001191

100446021

446.021

Water nozzle standard type

C004

C202

C206

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id=5.5 mm

Robofil 230/290/2030

EDM Wire Cut Consumables

C106

Robofil 3x0/5x0/1020/M series

Suppliers to the Tooling & Plastic Industry

11


Charmilles Parts Charmilles - Consumables & Wear Parts

100446201

446.201

Spring for lower water nozzle

C446253 100446253

446.253

Cleaning pad rubber type

C011

100446687

446.687

Contact brush lower

Robofil 3x0/5x0 series

C012

100446736

446.736

Grounding cable for contact brush (446687)

Robofil 290/xlOseies

C203

100447011

447.011

Plastic nut for upper head

Robofil 3x0/5x0 series

100447762

447.762

Geared wheel

100448008

448.008

Replaced by 942007 Grounding cable

15x200 mm

Robofil 290/x 10 series

100448328

448.328

Grounding cable

15x500 mm

Robofil 290/x 10/500/510 series

C204

100448473

448.473

Water nozzle flat type

id=5.5 mm

C305

100448679

448.679

Contact sleeve for lower head

Robofil 3x0/5x0 series

100449019

449.019

Replaced by 130003174 Wire drive roller without groove

Robofil 290/300/310/500/510

100449031

449.031

Nozzle

100449329

449.329

Replaced by 130003173 Wire drive roller with 4-grooves

EDM Wire Cut Consumables

C209

C205

12

Suppliers to the Tooling & Plastic Industry

F=1.0mm OD32 mm

id=7.0 mm

Robofil 3x0/5x0 series

Robofil 290/300/310/500/510

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Charmilles Parts Charmilles - Consumables & Wear Parts

100542854

C013

Pressure spring

100542999

542.999

Wire drive pulley

OD40xidl2x6.0mm

Robofil 230F/330F Robofil 240/440/240CC/440 CC

100542999

542.999

Wire drive pulley Tin coating

OD40xidl2x6.0mm

Robofil 330F

100543287

543.287

Spring lower head

100942007

942.007

Grounding cable

15 x 200 mm

Robofil 290/xl0 series

100942008

942.008

Grounding cable

15x300 mm

Robofil 290/xl0/300 series

104323510

432.351.0

Nozzle complete upper & lower

id=7.0 mm

Robofil 3x0/5x0 series

104433400

443.340.0

Diamond guide set Upper & lower

0.25 mm

C103+C104

104433420

443.342.0

Diamond guide set Upper & lower

0.20 mm

C103+C104

104447530

444.753.0

Upper current supply

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Robofil 3x0/5x0/100/1020 series

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

C201

542.854

13


Charmilles Parts

EDM Wire Cut Consumables

Charmilles - Consumables & Wear Parts

14

Robofil 3x0/5x0/x30F/x40F series

104466590

4466590

Pulley complete for spool drive

108626140

862.614.0

Generator air filter

315 x450 x20 mm

Robofil 310/510

108626260

862.626.0

Air filter

275 x 500 x 20 mm

Roboform series

108732900

873.290.0

Air filter generator door

210 x275 x20 mm

Robofil 510

C006

130003173

130003173

Wire drive roller with groove / Right

OD50xid8.0x24mm

Robofil 290/3x0/5x0 series

C006T

130003173

130003173

Wire drive roller -long life with groove / Right

OD50 x id8.0 x 24 mm Robofil 290/3x0/5x0 series (Surface Coated)

C005

130003174

130003174

Wire drive roller coated / Left

OD50 x id8.0 x 24 mm

Robofil 290/3x0/5x0 series

C005T

130003174

130003174

Wire drive roller-long life coated / Left

OD50xid8.0x24mm (Surface Coated)

Robofil 290/3x0/5x0 series

C401

130003359

130003359 Wire drive roller for tim-head /Left

OD50xidl2x 14 mm

Robofil 290/300/310/500/510/ 690

C401T

130003359

130003359 Wire drive roller-long life for tim-head / Left

OD50xidl2x 14 mm (Surface Coated)

C402

130003360

Wire drive roller 130003360 with 4-grooves for tim-head / Right

OD50xidl2x 14mm

C402T

130003360

Wire drive roller-long life 130003360 with 4-grooves for tim-head / Right

Suppliers to the Tooling & Plastic Industry

OD50xidl2x 14 mm (Surface Coated)

Robofil 290/300/310/500/510/ 690

Robofil 290/300/310/500/510/ 690

Robofil 290/300/310/500/510/ 690

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Charmilles Parts Charmilles - Consumables & Wear Parts

C307

130003362

Contact sleeve long type lower head

OD20x24mm

Robofil x030 series

135001012

135001012

Cutter knife tungsten carbide

OD8.0x 14 mm

Robofil 330F/440

135001191

135001191

Stainless sleeve nut for lower guide

135001193

135001193

Nozzle

id=6.0 mm

Robofil 330/x40 series

135001194

135001194

Clamping nut

135005189

135005189 Lower nozzle

135006130

135006130 Power cable lower

135006394

Locking nut 135006394 Against nut M22*l EP.3

135006840

135006840 Nozzle

135009523

135009523 Contact plate

200422631

422.631

Cover for mill

200431112

431.112

Diamond guide upper Ceramic 0.20 mm housing OD6.0 x 4.0 mmT

www.hales.com.au

Robofil 330/x40 series

id=12 mm

Robofil 440CC

id=6.0 mm

Robofil x40 series

Robofil 330F

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

C101

130003362

15


Charmilles Parts

EDM Wire Cut Consumables

Charmilles - Consumables & Wear Parts

16

C103

200431112

431.112

Diamond guide upper Stainless housing OD6.0 x 4.0 mmT

0.20 mm

C102

200431122

431.122

Diamond guide lower Ceramic housing OD5.0 x 4.0 mmT

0.20 mm

C104

200431122

431.122

Diamond guide lower Stainless housing OD5.0 x 4.0 mmT

0.20 mm

C014

200434002

434.002

Contact support

200434475

434.475

Sapphire holder

200442870

442.870

Upper clamping nut

Robofil 100... 600

200442871

442.871

Lower clamping nut

Robofil 100... 600

200448671

448.671

Lower clamping nut

Robofil x020/x030si series

200448672

448.672

Upper clamping nut

Robofil x020/x030si series

200448792

448.792

Cutter

OD9.0x4.1 mm

Robofil 230/330F

C207

200542646

542.646

Nozzle for lower head

OD30 x id6.0 x 33 mm

Robofil x30F/x40F series

C326

200542917

542.917

Nozzle upper head

Suppliers to the Tooling & Plastic Industry

Robofil 330F/230F

L=38.5 mm

Robofil x30F/x40F series

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Charmilles Parts Charmilles - Consumables & Wear Parts

200542918

542.918

Clamoing nut upper head

OD8.0x 14 mm

200542998

542.998

Replaced by 135001012 Cutter knife

Robofil 330F/440

200543838

543.838

Contact pulley

Robofil 330F

Robofil 330F

544.240

Brake roller empty

12x 12 x 10mm

C007

200630654

630.654

Current supply upper non-polishesd

12x 12x 10mm

Robofil x030si series

C007-1

200630654

630.654

Current supply upper

C327

200641617

641.617

Nozzle lower head

id=6.0 mm

200942008

942.008

Grounding cable

15x300 mm

200942009

942.009

Grounding cable

15x500 mm

Robofil 2020/x030 series

200992004

992.004

Generator air filter

373 x 497 x 20 mm

RoboformlOO Robofil 310

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Robofil x030si series

Robofil 330F/440F

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

200544240

Robofil 3x0/5x0/x020 series Robofil x30F/x40F series

17


Charmilles Parts

EDM Wire Cut Consumables

Charmilles - Consumables & Wear Parts

18

200992007

992.007

Generator air filter

204448200

444.820.0

Pulley ceramic only

204455850

445.585.0

Flushing nozzle for taper cutting 30dg with SUS cover

OD32xidl2.3mm

Robofil 310/1020

204455850

445.585.0

Flushing nozzle for taper cutting 30dg white plastic only

OD32xidl2.3mm

Robofil 310/1020

630003359

630003359 Replaced by 135003174

630003360

630003360 Replaced by 135003173

Suppliers to the Tooling & Plastic Industry

248 x497 x20 mm

Robofil x020 series

Robofil 1020/M series

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Chmer / Genspark Parts Chmer / Genspark - Power Feed Contact

T001

T002

4140029

OD6.0x id 1.5x20 mm CW-530

Power feed contact Upper & Lower

5.0 x 18x35 mm

Power feed contact

5.0 x 16 x 16 mm

CW340/430/530/640/740/ 850/530S

Chmer / Genspark - Dies & Guide Parts

T101

314001

T101-A

3W53A92A Diamond guide / OD=7.0 mm upper & Lower for AWT type iid=0.105 ....0.305 mm

CW340/430/530/640/740/ 850/530S

Diamond guide Upper & Lower id=0.105/0.155/0.205/0.255/0.305 mm

CW340/430/530/640/740/ 850/530S

T101-AV

Wide angle for taper

T117

Diamond guide upper & Lower id=0.105 ....0.305 mm

Till

Die holder upper & Lower

T108

Set screw upper & lower id=0.4 mm

M12/OD10.5xll mm CW-530

Tl 13

Set screw upper & lower

id0.4x 12.5 mm

www.hales.com.au

CW340/430/530/640/740/ 850/530S

CW340/430/530/640/740/ 850/530S

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

T003

Power feed contact Upper & Lower

19


Chmer / Genspark Parts

EDM Wire Cut Consumables

Chmer / Genspark - Water Nozzle Parts

20

T207

MAWTO-077A

Nozzle upper & lower plastic

4.0 mm

CW340/430/530/640/740/ 850/530S

T207B

MAWTO-077A

Upper & lower plastic nozzle with brass cover

4.0 mm

CW340/430/530/640/740/ 850/530S

T202

DC0104U

Nozzle upper with groove id=5.0 mm

OD28x 16 mm

CW340/430/530/640/740/ 850/530S

T203

DC0105 4140070

Nozzle upper id=5.0 mm

OD28x 16 mm

CW340/430/530/640/740/ 850/530S

TM006

Water long nozzle upper id=4.0 mm Extend L=3.0/4.0 mm

TM014

Water nozzle holder upper

TM140

Water nozzle upper for TM014

Ditch type

TM140-1

Water nozzle upper for TM014

Flat type

TM141

Water nozzle upper for TM014 id=4.0 mm Extend L=5.0/10/15/20/30 mm

Long type

T204

Nozzle upper id=6.0 mm

OD39.8x26mm

T301

Ceramic plate upper

76 x 64 x 10 mm

TM202A

TM202B

Suppliers to the Tooling & Plastic Industry

CW340/430/530/640/740/ 850/530S

www.hales.com.au


Chmer / Genspark Parts Chmer / Genspark - Connected Parts

T302

Ceramic plate lower

76 x 64 x 10 mm

CM303

Ceramic plate upper for AWT

76 x 64 x 10 mm

T306

CM304

Ceramic plate lower for AWT

76 x 64 x 12 mm

T405C

Pinch roller ceramic

T406C

Castain roller ceramic

T451

Bras cap screw for Mill

TM015

Water cover nut

TM017

Nozzle stopper for upper dies block

TM019

Alignment device 2 pin type

TM020

Ceramic tube for actual valve switch

TM022

Spring

TM041-1

Water valve switch - upper

TM145

Actual valve switch - upper cliockwise

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

T305

21


Chmer / Genspark Parts

EDM Wire Cut Consumables

Chmer / Genspark - Connected Parts

22

TM401

Pinch roller SUS

OD40x 16 mm

TM403

Castain roller SUS

OD100/25x24mm

TM411

Urethane tension roller upper

TM445

Water cover

TM452

Upper die block assembly

TM456

Lower roller

TM459

Lower doi block assembly

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Fanuc Parts Fanuc - Power Feed Contact

A97L-0001-0664

Power feed contact Lower

OD25xid9.0x10 mm E. H. K. L. M series

F002

A97L-0126-0001

Power feed contact upper & lower

OD16Xid6.0x6.3 mm O. P. Q. R.T.W series

F003

A290-8008-X107 Power feed contact Upper & lower

OD8.0xid4.0x10 mm K. N. M series

F004

Power feed contact grooved A290-8032-Z882 Upper & lower

OD16Xid6.0x6.3 mm Wl ....4 series AWF

F005

A290-8101-X750

Power feeder contact Upper & lower

2.8 x 7.7 x 23 mm

a-0A/1A/0B/1B series Mannual. AWF

F006

A290-8110-X750

Power feed contact Long length / special type upper & lower

4.0 x 12 x 30 mm

a-C/iA/iB series Mannual. AWF

F006-1 (23) A290-8110-X750

Power feed contact Upper & lower

4.0 x 12 x 23 mm

a-C/iA/iB series Mannual. AWF

F006-1 (26) A290-8110-X750

Power feed contact Upper & lower

4.0 x 12 x 26 mm

a-C/iA/iB series Mannual. AWF

F006-2

A290-8008-X107 Power feed contact Upper & lower

3.0 x 12 x 30 mm

a-0B/0C series Mannual. AWF

FO07

A290-8048-X759 Power feed contact Upper

OD15Xid6.0x6.0 mm W0 type

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

F001

23


Fanuc Parts Fanuc - Dies & Guide Parts

A290-8021-X762

0.055 mm

A290-8021-X763

0.105 mm

A290-8021-X764

EDM Wire Cut Consumables

F101

F102

0.255 mm

A290-8021-X767

0.305 mm

A290-8021-X772

0.055 mm

A290-8021-X774

0.205 mm

A290-8021-X776

0.255 mm

A290-8021-X777

0.305 mm 0.205 mm Guide diamond lower for taper

0.305 mm

A290-8032-X773

0.105 mm

A290-8032-X775

0.155 mm Guide diamond upper

0.255 mm

A290-8032-X777

0.305 mm

A290-8032-Y766

0.205 mm Guide diamond upper fot taper

A290-8032-Y767 A290-8032-X766

0.205 mm Guide diamond lower for taper

A290-8032-X767 A290-8018-X444

0.205 mm Guide diamond lower

0.305 mm

A290-8011-X831

0.105 mm

A290-8011-X833

0.155 mm Guide diamond upper & lower

F108

0.205 mm

A290-8011-X834

0.255 mm

A290-8011-X835

0.305 mm

A290-8018-X463 F107

0.255 mm

A290-8018-X445 A290-8011-X832 F106

0.255 mm 0.305 mm

A290-8018-X443 F105

0.255 mm 0.305 mm

A290-8032-X765 F104T

0.205 mm

A290-8032-X776 A290-8032-Y765 F103T

0.255 mm

A290-8021-Y777 A290-8032-X774 F103

0.155 mm

A290-8021-X775

A290-8021-Y776

A290-8018-X464

0.205 mm Guide diamond upper

0.255 mm

A290-8018-X465

0.305 mm

A290-8011-X753

0.205 mm

A290-8011-X754

Guide diamond upper & lower

0.255 mm

A290-8011-X755

0.305 mm

A290-8101-X730

0.105 mm

A290-8101-X732

0.155 mm

A290-8101-X733

Guide diamond upper

0.205 mm

A290-8101-X734

0.255 mm

A290-8101-X735

0.305 mm

Suppliers to the Tooling & Plastic Industry

P.Q. R. T. W series Manual type OD6.0 x 28 mrnL / 5.0 mmT

0.105 mm Guide diamond lower

A290-8021-Y775 F102T

0.205 mm

A290-8021-X766

A290-8021-X773

F110

24

A290-8021-X765

0.155 mm Guide diamond upper

P.Q. R. T. W series Manual type OD6.0 x 28 mrnL / 5.0 mmT

P.Q. R. T. W series Manual for taper OD6.0 x 28 mrnL / 5.0 mmT

V. T. W series AWF OD6.0 x 30 mrnL / 5.0 mmT

O. P. Q. R series Manual type for taper OD6.0 x 28 mrnL / 5.0 mmT V. T. W series Manual type for taper OD8.0 x 33.5 mrnL / 5.0 mmT K. M. N. L series OD6.0 x 20 mrnL / 3.0 mmT AWF

K. M. N. L series Manual type OD5.0 x 17 mrnL / 3.0 mmT 300A power suppy

K. M. N. L series AWF OD8.0 x 20 mrnL / 5.0 mmT K. M. N. L series Manual type 60C power suppy

a-A/B/C/iA/iB series Manual type SWIOx 24.5 mrnL M5x0.5 mm

www.hales.com.au


Fanuc Parts Fanuc - Dies & Guide Parts

A290-8103-X705 F110T

0.305 mm

A290-8101-X740

0.105 mm

A290-8101-X742

0.155 mm Guide diamond lower

0.255 mm

A290-8101-X745

0.305 mm

F112

A290-8109-X716

0.205 mm Guide diamond lower for taper 45 dgree

0.305 mm

A290-8092-X702

0.105 mm

A290-8092-X703

0.145 mm

A290-8092-X704

0.155 mm Wire guide upper

F112T

0.255 mm

A290-8092-X707

0.305 mm

A290-8092-X708

0.335 mm

F113

A290-8104-X706

0.205 mm Wire guide upper for taper 45 degree

0.305 mm

A290-8110-X712

0.105 mm

A290-8110-X714

0.155 mm Wire guide lower

F113T

0.255 mm

A290-8110-X717

0.305 mm

A290-8110-Z716

a-A/B/C/iA/iB series AWF OD9.0 mm SW10x20.5mmL M5 x 0.5 mm

0.205 mm

A290-8110-X716

A290-8110-Z715

a-A/B/C/iA/iB series AWF L=42.5mm/OD14 M8 x 1.0 thread

0.255 mm

A290-8104-X707

A290-8110-X715

a-A/B/C/iA/iB series AWF L=36.5mm/OD14 M8 x 1.0 thread

0.205 mm

A290-8092-X706

A290-8104-X705

a-A/B/C/iA/iB series Manual type air-hole=0.5 mm SW10x28mmL M5x0.5 mm

0.255 mm

A290-8109-X717

A290-8092-X705

a-A/B/C/iA/iB series Manual type SW10x24.5mmL M5 x0.5 mm

0.205 mm

A290-8101-X744

A290-8109-X715 F111T

0.255 mm

A290-8103-X707

A290-8101-X743

a-A/B/C/iA/iB series Manual air-hole=0.5 mm SW10x28mmL M5

a-A/B/C/iA/iB series AWF OD6.0 mm SW10x24,5mmL M5x 0.5 mm

0.205 mm Wire guide lower for taper 45 degree

A290-8110-Z717

0.255 mm 0.305 mm

F124

A290-8110-Y774

Sub die guide insert ceramic (not sapphire) lower

F128

A290-8104-X620

Guide fine wire spec, for upper ceramic inserted /OD10xl4mm

a-A/B/C/iA/iB AWF

1.0 mm

0.3 mm a-iB series AWF

EDM Wire Cut Consumables

F111

A290-8103-X706

0.205 mm Guide diamond upper for taper 45 dgree

0.5 mm

Fel40

A290-8021-Y701

Fe 140-1 A290-8021-Y702

www.hales.com.au

V ditch guide (Sapphire roller)

OD12xid6.0x8.0mm

Shaft

ODI0x 19.5 mm

Suppliers to the Tooling & Plastic Industry

25


Fanuc Parts Fanuc - Water Nozzle Parts

F125-1C A290-8102-Y756

Jet nozzle upper ceramic insert L=28 mm

EDM Wire Cut Consumables

F125-2C A290-8102-Y757

26

1.5 mm 0.5 mm

a-A/B/C/iA/iB AWF a-A/B/C/LA AWF-fine wire option

F126

A290-8102-X723

Nozzle base - 4 screw holes upper

OD58x 19 mm

a-A/B series AWF

F127

A290-8110-Y723

Nozzle base - 5 screw holes upper

OD58x 19 mm

a-C/iA/iC series AWF

Water nozzle type 3-holes bottom upper & lower

3.0 4.0 5.5 8.0

O. P. Q. R. T. W series Manual type OD25x 15mmT

F201

A290-8021-Y745 A290-8021-Y705

mm mm mm mm

F201L

Water nozzle lower long type nozzle T=5.0(L=20 mm) / 10 (L=26 mm) T=20 5.5 mm (L=35 mm) / 30 (L=45 mm)

F202

Water nozzle type 1-hole bottom upper & lower

O. P. Q. R. T. W series Manual type

3.0 mm 4.0 mm

O. P. Q. R. T. W series Manual type OD25x 15mmT

4.4mm A290-8037-X879

5.5 mm W-l....4 series AWF T=9.0 mm

Water nozzle lower

F204 A290-8037-X870

13 mm (for taper)

A290-8032-Y611

5.5 mm Water nozzle upper

F205 A290-8037-X689

11 mm

W-l....4 series AWF T=15 mm

Water nozzle cap for F201 upper & lower stainless

O. P. Q. R. T. W series

F206-2

Slide shaft for wire guide

O. P. Q. R. T. W series

F206-Set

Nozzle holder assembly

O. P. Q. R. T. W series

F206-1

A290-8021-V722

F207

A290-8048-X771

Water nozzle upper

7.0 mm

W0 Manual type OD24xl6.5mm

F208

A290-8048-X772

Water nozzle lower

7.0 mm

W0 Manual type OD26xl6mm

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Fanuc Parts Fanuc - Water Nozzle Parts

F209

11mm

Nozzle upper for a-C.

4.0 mm

A290-8101-X775

Nozzle upper for a-A/B

4.0 mm

A290-8111-X774

Nozzle upper

4.0 mm

A290-8101-X776

Nozzle upper for a-A/B

6.5 mm

A290-8109-X776

Nozzle upper for a-C.

6.5 mm

A290-8111-X776

Nozzle upper

6.5 mm

A290-8101-X755

Nozzle holder lower for F211

A290-8103-X774

4.0 mm (standard) Water nozzle lower

A290-8101-X756

6.5 mm

A290-8101-X777

10 mm (for taper)

A290-8102-X752

12 mm (F216)

A290-8104-X775

2.0 mm Water nozzle upper

F212 A290-8102-X775

4.0 mm (F214)

A290-8102-X751

6.5 mm (standard)

A290-8102-X772

12 mm (F217)

A290-8104-X774 F213

a-A/B/C series Manual type OD40xidl6x23mm 2.0 mm

A290-8101-X774 F211

a-A/B/C series - upper Manual type OD40 x 38 mm

2.0 mm Water nozzle lower

A290-8102-X774

4.0 mm (F215)

A290-8102-X771

6.5 mm (standard)

a-A/B/C series Manual type OD27/10~13.3x 16 mm

a-1 A/lB/lC/iB series AWF OD40x23.5mm

a-1 A/lB/lC/iB series AWF OD40x25mm

2.0 mm F218

Water nozzle upper A290-8109-X776

www.hales.com.au

4.0 mm

a-C series Manual type OD40 x 34 mm

6.5 mm

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

F210

Nozzle upper A290-8109-X774

27


Fanuc Parts

EDM Wire Cut Consumables

Fanuc - Connected & Other Parts

28

F301

A290-8005-X722 Isolation plate Lower

F302

A290-8021-X709 Isolation plate Lower

F303

L - series Manual

56 x 73 x 10 mm

O. P. Q. R. T. W series

A290-8032-X334 Isolation plate Lower

39 x 73.6 x 12 mm

W4 series AWF

F303W

A290-8048-X333 Isolation plate for suction type Lower

56 x 73 x 10 mm

W3 series semi-AWF

F304

A290-8021-X602 Isolation plate Upper

51 x 33x29 mm (Tap max 35 mm)

O. P. Q. R. T. W series

F304A

A290-8037-X692 Isolation plate Upper

51 x31 x30mm (Tap max 39 mm)

W0 old type

Isolation plate Upper

65 x 43 x 23 mm

W series AWF

Isolation plate Upper

40 x 40 x 34 mm

a-A/B series

F305

A290-8101-X509

F305-1

A290-8102-X600 Isolation plate Upper

27x70x48 mm

a-B series AWF

F305-2

A290-8110-X600

Isolation plate Upper

27x70x35 mm

a-HA series

F306

A290-8110-X312

Isolation plate lower type A

OD72x 15 mm

a-A/B/C series

F306A

A290-8110-Y312

Isolation plate lower typeB

OD72x 10 mm

F307

A290-8101-X761

Guide base Lower

75 x 56 x 66 mm

Suppliers to the Tooling & Plastic Industry

a-A/B series

www.hales.com.au


Fanuc Parts Fanuc - Connected & Other Parts

F307A

F307B

A290-8110-Y761

F308

A290-8102-X393

75 x 56 x 66 mm

a-C series

Guide base Lower

75 x 56 x 66 mm

a-iA/iB/iC series

Guide base Lower

a-iA/iB/iC series

Wire guide

a-A/C series

F321

Isolation plate Upper

64x42x23 mm

W0 series

F322

Isolator plate lower

56 x 43 x 15 mm

W0 series

F323

A290-8110-X600

Isolator plate lower refer to F305-2

27 x 70 x 35 mm

a-series

F324

A290-8102-X600

Isolator plate refer to F305-1

27x70x48 mm

a-A/C series

F400

A97L-0001-0670

Bearing 1260Z for F401 & F402

F401

A290-8004-X713

Wire sub roller stainless type

F401-1

A970-0124-X002

Axle for F401 orF401C

W series

Bearing cover

W series

Nut for wire sub roller (F401)

W series

F401-2

F401-3

A970-0124-X003

www.hales.com.au

W series

OD49 x id6.5 x 6.0 mm W series

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

F307C

Guide base Lower

29


Fanuc Parts

EDM Wire Cut Consumables

Fanuc - Connected & Other Parts

F401-set

A290-8004-V316

Wire sub roller stainless type full set with axis & bearing

F401C

A290-8004-X713

Wire sub roller ceramic type

F401C-set A290-8004-V316

OD49 x id6.5 x 6.0 mm W series

Wire sub roller ceramic type full set with axis & bearing

W series

F402

A290-8006-X707

Wire sub roller stainless type

OD64 x id6.5 x 6.0 mm W series

F402-set

A290-8006-X707

Wire sub roller stainless type with bearing

OD64 x id6.5 x 6.0 mm W series

F402C

A290-8006-X707

Wire sub roller ceramic type

OD64 x id6.5 x 6.0 mm W series

Wire sub roller ceramic type with bearing

OD64 x id6.5 x 6.0 mm W series

F402C-set A290-8006-X707

F403

A290-8103-X762

F403-1

Guide base lower Stainless

a-A/B series

Guide base lower for AWF

40 x 40 x 19 mm

a-B series

F404

A290-8110-X770

Lower guide block A Stainless

59.5x49x20 mm

a-iA/iB/iC series AWF. Manual type

F404-1

A290-8101-X765

Lower roller Stainless

OD38xid22x 12 mm

a-A/B/C/iA/iB series

F404-1C

A290-8101-X765

Lower roller Ceramic

OD38xid22x 12 mm

a-A/B/C/iA/iB series

Ceramic roller for wire-out

OD39xidl7x 12 mm

W3

F404-2

30

W series

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Fanuc Parts Fanuc - Connected & Other Parts

A290-8101-X394

Feed guide plastic material

13 x 20 x 19 mm

a-A/B/C series AWF. Manual type

F406

A290-8101-Z382

Pinch roller ceramic included SUS

OD40/28x 18 mm

a-A/B series AWF. Manual type

F407

A290-8101-Z383

Feed roller ceramic

OD40/20x 19 mm

a-A/B series AWF. Manual type

F408

A290-8102-X393

Feed wire guide polycarbonate

57 x 20 x 20 mm

a-A/B/C series AWF. Manual type

F409

A290-8101-X371

Brake shoe upper

OD140x22mm

a-A/B/C series AWF. Manual type

F409i

A290-8111-X371

Brake shoe upper

OD140x22mm

a-iA/iB/iC series

F409W

A290-8011-V352

Brake shoe upper

F409WO A290-8039-V352

O. P. Q. R. T. W series

Brake shoe upper

OD100x22 mm

W0 series AWF series

F410

A290-8110-X382

Pinch roller ceramic without bearing (F502)

a-C series, OD40xid28x30mm AWF. Maaual type

F411

A290-8110-X383

Feed roller ceramic

OD40xidl2x30mm

F412

A290-8110-X762

Guide base lower for AWT

F413

A290-8112-X382

Pinch roller

OD80x22mm

a-0iA/liA/0iB/liB AWF. Manual type

F414

A290-8112-X383

Feed roller

OD80x22mm

a-0iA/liA/0iB/liB AWF. Manual type

www.hales.com.au

a-C series AWF. Manual type

a-C/iA/iB /iC series

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

F405

31


Fanuc Parts

EDM Wire Cut Consumables

Fanuc - Connected & Other Parts

F501

A97L-0001-0670

a-OiA/liA/OiB/liB Lower bearing DRF2280H forF404-l OD25/22 x id8.0 x 7.0mm AWF. Manual type &F404-1C M422 (608-sus / non-rubber)

F502

A97L-0201-0369

Lower bearing SS6001LLU forF406. F410. F417

OD28xidl2x8.0 mm (6901RS)

a-A/B/C series

F503

A97L-0201-0369

Lower bearing SS6203LLU

OD40xidl7x 12 mm

a-A/B series

Fe415

A290-8037-X331 Feed roller SUS

OD80xid28/20xl8mm

O. P. Q. T. W series

Fe415C

A290-8037-X331 Feed roller ceramic

OD80xid28/20xl8 mm

O. P. Q. T. W series

Fe416

A290-8037-X330 Pinch roller SUS

OD80xidll x 18 mm

O. P. Q. T. W series

Fe416C

A290-8037-X330 Pinch roller ceramic

OD80xidll x 18mm

O. P. Q. T. W series

Fe417

A290-8037-X805 Pinch roller

OD60xid28x 18 mm

WO AWF

Fe418

A290-8037-X806 Feed roller

OD60xid1l x24mm

WO AWF

OD23xidl2x 12 mm

W3 semi-auto

Ceramic roller

Fe419

Fe420

Fe421

Fe421-1

32

Manual type

A290-8032-V742 Pulley ceramic assembly right

only ass’y

Suppliers to the Tooling & Plastic Industry

Ceramic roller upper with v-groove for wire-out

OD39x idl7x 12mm

W3 semi-auto

Shaft M4 Guard OD=8.0 mm

OD6.0x23mm

W3 semi-auto

www.hales.com.au


Fanuc Parts Fanuc - Connected & Other Parts

Fe421-2

only ass’y

Fe422

Bearing

OD19xid6.0x6.0mm W3 semi-auto

Roller Lower

OD40xidl4x 12mm

WO

A97L-0201-0910

Bearing SS6003LLU for F414/F413

a-iA/iB/iC/iD series AWF. Manual type

Fe505

A290-8110-X751

Screw Upper

a-iA/iB/iC/iD series

Fe506

A290-8112-X752

Screw Upper

a-A series

Fe507

A290-8102-X657

Cutting electrode

Fe508

A98L-0001-0973

V-packing 6-inch

a-1 iA

Fe509

A98L-0001-0972

V-packing 4-inch

a-0iA/0iB

Fe510

A290-8102-X656

Chuck

Fe511

A97L-0201-0911

Bearing SS6807LLU for F413

6.0 x 6.0 x 10 mm (id=2.5 mm)

a-iA/iB/iC/iD series AWF. Manual type

Fe512

Cutter spring

38x20x 13 mm

a-A series

Fe513

Cutter spring

38x20x9.0 mm

a-iC series

Fe514

A290-8110-X721

www.hales.com.au

Block

EDM Wire Cut Consumables

Fe504

a-C series

Suppliers to the Tooling & Plastic Industry

33


Fanuc Parts Fanuc - Connected & Other Parts

Fe514-1

A290-8102-X722

EDM Wire Cut Consumables 34

a-C/iC series

Spacer

Fe515

Fe516

Guide base Upper

A290-8102-X722

Die guide base Upper

a-A/B series

Bobbin scrap

Fe517

Block Upper

a-A/B series

Fe518

A290-8102-X721

F520

A290-8032-V742 Pulley assembly - right

WO series

F521

A290-8032-V746 Pulley assembly-left

WO series

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Fanuc Parts Fanuc - Available Other Parts

F104(J)

A290-8032-X732

0.105 mm

A290-8032-X734

0.155 mm

iA290-8032-X735 Guide diamond lower

0.205 mm

A290-8032-X736

0.255 mm

A290-8032-X737

0.305 mm

A290-8104-Y706

Wire guide upper for high accuracy type

A290-8104-Y707

0.302 mm

A290-8112-Z275

0.205 mm (Ruby)

A290-8114-Z725 F114-30T(J) A290-8112-Z726

Wire guide upper for 30 dg. taper Ceramic insert

A290-8112-Z705 F114-45T(J) A290-8112-Z706

Wire guide upper for 45 dg. taper Ceramic insert

0.205 mm (Ruby)

Wire guide lower for high accuracy type

a-A/B/C/iAiB/iC/iD series AWF

0.252 mm 0.302 mm

A290-8112-Z735

0.21 mm (Ruby)

A290-8114-Z735 A290-8112-Z736

Wire guide lower for 30 dg. taper Ceramic insert

A290-8112-Z715

0.21 mm (PCD) a-iC/iCP/iD series AWF

0.26 mm (Ruby) 0.26 mm (PCD)

A290-8114-Z736

F115-45T(J)

a-iC/iCP/iD series AWF

0.255 mm (Ruby)

A290-8110-Y717

FU5-30T(J)

a-iC/iCP/iD series AWF

0.255 mm (Ruby)

0.202 mm

A290-8110-Y715 A290-8110-Y716

0.205 mm (PCD)

0.255 mm (PCD)

A290-8114-Z276

F115(J)

a-A/B/C/iAiB/iC/iD series AWF

0.252 mm

Wire guide lower for 45 dg. taper Ceramic insert

0.21 mm (Ruby)

a-iC/iCP/iD series AWF

0.26 mm (Ruby)

A290-8112-Z716

F120(J)

A290-8110-Y726

Sub die guide Upper

id=1.0 mm

a-A/B/C/iA/iB series AWF

F121(J)

A290-8110-X774

Sub die guide Lower

id=1.0 mm

a-A/B/C/iA/iB series AWF

F122(J)

A290-8101-X753

Ruby guide Upper

id=0.35 mm

a-A/B/C/iA/iB series AWF

F123(J)

A290-8037-X645

Die guide Upper

id=0.4 mm

W series

F125-5(J)

A290-8102-Y761

Jet nozzle for AWF Upper

id=1.0 mm

a-A/B/C. iA...iD series

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

0.202 mm

A290-8104-Y705 F114(J)

V. T. W series AWF OD8.0 x 33.5 mrnL / 5.0 mmT

35


Fanuc Parts

EDM Wire Cut Consumables

Fanuc - Available Other Parts

36

F421 (J)

A290-8119-X382

Pinch roller Ceramic

a-iD series AWF

F422(J)

A290-8119-X383

Feed roller Ceramic

a-iD series AWF

NVT

A290-8004-V33S

Reel divisible

W1...W4 series

NVT

A290-8004-X410

Felt pad

NVT

A290-8021-X745

Insulating guide

NVT

A290-8032-V853

Roller assembly

NVT

A290-8032-X626

Wire cutter for AWT

NVT

A290-8039-Y913

Roller A

NVT

A290-8039-Y914

Roller

NVT

A290-8101-X771

Cover

NVT

A290-8104-X612

Block

NVT

A290-8104-X633

Detection pin

NVT

A290-8110-V165 /FLTW

Float switch

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Fanuc Parts Fanuc - Available Other Parts

A97L-0124-T001

Rolling tip complete

NVT

A97L-0126-0001 /15S1P

Electrode pin

NVT

A98L-0001-0938 /1573

Clip

NVT

A98L-0001-0938 /1555

Clip

NVT

A98L-0203-0097

Coupler

NVT

A91L-0001-0066

Flow meter

NVT

A97L-0001-0652

Wire guide PCD Upper & lower H=15 mm

id=0.21/0.26mm

NVT

A97L-00010664/15S IP

Power feed contact lower 15S1P

W0...W4. OD25xid9.0x 10mm O. P. Q. R. T. V series

NVT

A97L-0001-0670 /1650HH

Bearing 1650HH

NVT

A97L-0001-0670 /LF1450ZZ

Bearing LF1450ZZ

NVT

A97L-0001-0670 /1450Z

Bearing 1450Z

NVT

A97L-0001-0670 /LF1470ZZ

Bearing LF1470ZZ

NVT

A97L-0001-0670 /1560ZZ

Bearing 1560Z

www.hales.com.au

E. H. I. J series

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

NVT

37


Japax Parts

EDM Wire Cut Consumables

Japax - Power Feed Contact

38

LS250A. 350A. 500A. 800A. 1000A. L300. L500. LXR (AF3)

J001

MGKOOOl

Current supply upper & lower

OD10xid4.0x7.0 mm

J002

MGS1122

Current supply upper & lower

10.5x 10.5x7.0 mm

EX-P20. LU-3B. LUX-3. LV-3. LXE 350—1000. LXR50 100. 350S— 1000S

J003

A4G0003

Current supply upper & lower

20x20x7.0 mm

LDM series(AF4). LXR-S. EXP. LUX. LXR. LV. LXE series for AWT

Japax - Connected & Other Parts

J004

MGK0101

Sub guide with groove upper

LDM35-100. / LDM-5. OD12xid6.0x6.0 mm LXE350—1000. / LV-3. LXR50—100.

J004S

MGK0101

Sub guide with groove upper

LDM35-100. / LDM-5. OD12xid6.0x6.0 mm LXE350—1000. / LV-3. LXR50—100.

80AR-LDM-100. 50

J301

Ceramic plate upper

J302

Ceramic plate lower

OD100x70mm

J401C

Tension roller ceramic type

OD100xid24x20mm 30RL-B-102

J401

Tension roller SUS & urethane

OD100xid24x20mm 30RL-B-103

J402

Capstan roller

J403

Pinch roller

Suppliers to the Tooling & Plastic Industry

80AR-LDM-100. 50

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Japax Parts Japax - Dies & Guide Parts

J101

J103

J104A

J104B

Dies guide upper S type

Dies guide lower S type

Dies guide upper A type

Guide diamond lower

Guide lower A type

0.105 mm 0.145 mm 0.155 mm 0.165 mm 0.205 mm 0.255 mm 0.305 mm 0.355 mm 0.055 mm 0.075 mm 0.105 mm 0.145 mm 0.155 mm 0.165 mm 0.205 mm 0.255 mm 0.305 mm 0.355 mm 0.055 mm 0.075 mm 0.105 mm 0.145 mm 0.155 mm 0.16 mm 0.205 mm 0.255 mm 0.305 mm 0.050 mm 0.070 mm 0.105 mm 0.145 mm 0.155 mm 0.165 mm 0.205 mm 0.255 mm 0.305 mm 0.355 mm 0.055 mm 0.075 mm 0.105 mm 0.145 mm 0.155 mm 0.165 mm 0.205 mm 0.255 mm 0.305 mm 0.055 mm 0.075 mm

LS-S. LS-X. LUX. LV. LXE. LXR LDM. ELVY Manual / AF type L =19 mm

LS-S. LS-X. LUX. LV. LXE. LXR LDM. ELVY Manual / AF type L=14 mm

LS-A. LU3B - Manual

LS-A (Manual-float type) L=44 mm

LS-A.LU3B - Manual L=28 mm

0.205 mm J108

SSZ0010

Dies guide upper & lower

0.255 mm

Amada/Japax

EDM Wire Cut Consumables

J102

SSZ1102 SSZ1104 SSZ1113 SSZ1105 SSZ1106 SSZ1107 SSZ1108 SSZ1110 SSZ1109 SSZ1101 SSZ2102 SSZ2104 SSZ2113 SSZ2105 SSZ2106 SSZ2107 SSZ2108 SSZ2110 SSZ2109 SSZ2101 SSZ1002 SSZ1004 SSZ1013 SSZ1005 SSZ1006 SSZ1007 SSZ1008 SSZ1009 SSZ1001 SSZ3002 SSZ3004 SSZ3013 SSZ3005 SSZ3006 SSZ3007 SSZ3008 SSZ3010 SSZ3009 SSZ3001 SSZ2002 SSZ2004 SSZ2013 SSZ2005 SSZ2006 SSZ2007 SSZ2008 SSZ2009 SSZ2001

0.305 mm

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Suppliers to the Tooling & Plastic Industry

39


Japax Parts Japax - Water Nozzle Parts

J201

EDM Wire Cut Consumables

J202

J203

MGS-113101 Nozzle lower

MGS-1121

111G054

6.0 mm

LS-S. LU. LD series

Nozzle lower

6.0 mm

LS-S. LU. LD series

Nozzle lower

6.0 mm

LS-S. LU. LD series

4.0 mm J205

MGX-5003

Nozzle lower

LUX-3(New). LV-3.LXE(New). LXR Manual. AF type

7.5 mm

J206

MGX-5013

Nozzle upper

3.0 4.0 6.0 9.0

J207

MGX-5006

Nozzle upper Assembly MGX-5006 set (J207A + J207B)

6.0 mm

LXE(Old type)....Manual LS. LD. LU. LV

J208

Nozzle lower special long type

4.0 mm

LS-A.LS.LD.LU.LV.

J209

Nozzle lower

8.0 mm

LS.LD.LU.LV

J210

Nozzle long type upper

OD31 xid8.0x51 mm LS-ALS.LD.LU.LV.

mm mm mm mm

LUX-3(New). LV-3.LXE(New). LXR Manual. AF type

J211

A4G0001

Nozzle lower

4.0 mm

LDM . AF4

J212

A4G0002

Nozzle lower

6.0 mm

LDM . AF4

LDM2346

4.0 mm LDM. LUX / Intertechno

Nozzle lower

J213 LDM2306

40

5.0 mm

Suppliers to the Tooling & Plastic Industry

6.0 mm

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Japax Parts Japax - Water Nozzle Parts

J214

Adjustment nut for lower nozzle

OD42 x id13 mm

LDM / Intertechno

J214-1

LDM2020

Nozzle Upper

LDM / Intertechno

J215-1

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

J215

41


Makino Parts

EDM Wire Cut Consumables

Makino - Power Feed Contact

A001

1EC80A715

A002

Z248WO/100100

A003

EC-3025. 3040. 7050 with Ill-type head

Power feed contact upper & lower 4.0x lOx 19 mm

EA-3040. EC-3025. 3040. 7050 with type IV head. EC-3141.EC-32. EC-64. ECQ-53. EE-3

Power feed contact 9.0x6.0x24 mm

TW. FW

A004

Z248W0/200200

Power feed contact upper & lower 4.0 x 8.0 x 19 mm

EU-64 . U-32K . U-53K

A005

Z248 WO/200100

Power feed contact upper & lower 4.0 x 10 x 19 mm

U-32. U-32K. U-53. U-53K series

A006

Z248W0/200400

Power feed contact lower 8.0 x 16x23 mm (Center-hole=id4.3 x L/R-hole=id3.3 mm) Uj series (A007=upper) W32FB. W53FB series 16-positions can be used.

A007

Z248W0/200300

Power feed contact upper 4.0 x 8.0 x 19 mm (R=3.0 mm) 6-positions can be used. A004-1

Uj series (A006=lower)

Makino - Dies & Guide Parts

A101

A102

A103

A104

42

Power feed contact upper & lower 9.5x9.5x4.0 mm

9EC670A404

Diamond wire guide

id=0.07 mm

6EC80B406

Diamond wire guide

id=0.10mm

6EC80B407

Diamond wire guide

id=0.15 mm

6EC80B403

Diamond wire guide

id=0.20 mm

6EC80B404

Diamond wire guide

id=0.25 mm

11EC80A401

Diamond wire guide

id=0.30 mm

6EC80B405

Diamond wire hold guide - Press guide upper & lower same id-size for all wire size

23EC085A205 23EC085A207 23EC085A222 23EC085A209 23EC085A212 20EC090A216 20EC090A213 20EC090A201 20EC090A203 20EC090A207

Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide Diamond wire guide

Upper & lower V-guide system Uj series

Suppliers to the Tooling & Plastic Industry

id=0.07+0.01 mm id=0.10+0.01 mm id=0.15+0.01 mm id=0.20+0.01 mm id=0.25+0.01 mm id=0.07+0.01 mm id=0.10+0.01 mm id=0.15+0.01 mm id=0.20+0.01 mm id=0.25+0.01 mm

Uj series V-guide system

Upper round type OD7.0x30.5mmT-M5 W32FB. W53FB series

Lower round type OD17x21(14.5+6.5) mmT-M5 W32FB. W53FB series

www.hales.com.au


Makino Parts Makino - Water Nozzle Parts

Nozzle guard L=4.0 mm type-0 Upper or lower assembly with A204 (4EC80A708=1)

A201

6EC80A418=1

A202

6EC130A402

Nozzle holder big (2) Upper & lower L=12mm

EE. EH. EC-32. EC-64. U. EU series

A203

4EC130A701=1

Dielectrie fluid for A202 / Rubber insert big nozzle Upper id=8.0 mm type-8

Uj series-nozzle close maching

Uj series-taper machining

A204

4EC80A708=1 Nozzle type-0 only lower with 6EC80A418=2 for WxxFB series

A205

15EC130C401=1 15EC80C401

W32FB. W53FB-tper maching

Laminar nozzle upper & lower id=7.0 mm EE.EH.EC.U.EU series U53i series Laminar nozzle upper & lower id=5.0 mm

A206

A207

6EC80A419

Plastic ring=Rock nut upper & lower for A201. A202. A205

OD50 x id40 x 4.0 mmT EE.EH.EC.U.EU series

Laminar nozzle with SUS SP43 bushing id=6.0 mm upper & lower

Uj series -nozzle away maching

Laminar nozzle only lower id=6.0 mm

WxxFB -nozzle away machining only lower

20EC130A401

A207-1

A208

18EC130B401

Nozzle guard SUS for WxxFB series cf.) upper nozzle guard 23EC085A410=1 W32FB. W53FB. Uj series High speed maching Nozzle guard SUS with Insulation bushing 208-2 & upper = A209+A208-1 W32FB. W53FB. Uj series High speed maching / lower = A210+A208-3

A208-1

18EC80A719

Nozzle spacer upper with guard A208 or A208-2 & nozzle A209

20EC80A702

Insulation bushing / assembly with nozzle guard A208 upper assembly with Uj series-high speed maching A209 + A208-1 lower assembly with A210 + A208-3

A208-2

A208-3

A209

18EC130B705

18EC80A717

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Uj series-high speed maching

Nozzle spacer lower with guard A208 or A208-2 & nozzle A210

Uj series-high speed maching

Nozzle spacer lower with guard A208 & A208-2 & A208-3 & nozzle A210

W32FB. W53FB - high speed maching

Nozzle upper id=6.0 mm with guard A208 or A208-2 & nozzle spacer A208-1

Uj series-high speed maching

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

Nozzle type-0 / id=8.0 mm upper or lower with A201 for UxxJ series Uj series-taper machining

43


Makino Parts Makino - Water Nozzle Parts

EDM Wire Cut Consumables

A210

44

18EC130B706

Nozzle lower with air hole id=6.0 mm with guard A208 or A208-2 & nozzle spacer A208-3

Uj series-high speed maching

Nozzle lower with air hole id=6.0 mm

WxxFB-high speed maching

EC32. EC64. EU64. SP43 W32FB. W53FB Uj series

Makino - Connected Parts

A401

6EC100A747

Urethane roller (l-roller) upper for D-shaft OD33.5X 11.5 mm prevents the wire from loosening at the cluch roller

A402

1EC100B703

Felt pad for B-axis OD32 X id5.0 x 5.0 mm

W32FB. W53FB Uj series

A403

6EC100A761

Felt pad for H-axis OD16 x id6.0 2.0 mm

W32FB. W53FB Uj series

A404

Felt pad front for both side wire guide unit 6EC220B714=1 upprer 1 OD16 x id3.0 x 2.0 mm

W32FB. W53FB Uj series

A405

6EC220B716=1 Felt pad rear for wire guide unit upprer 2 OD17 x id4.0 x 2.0 mm

W32FB. W53FB Uj series

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Makino Parts Makino -

6EC80A417

Replaced by 6EC80A418 (A201)

6EC80A418=2

Nozzle guard type-0 only lower assembly with A204 (4EC80A708=1) for WxxFB series

6EC80B406

Guide id=0.10 mm

6EC100A406

Roller (D) / urethane roller OD105xidl2x21 mmT

EE3. EH3. EE6. EH6. EE6L. EQ5. EQH5. EE8.

6EC100B404

Urethane roller (D) Clutch roller for generates wire tension OD=100mm

W32FB. W53FB Uj series

6EC130A401

Replaced by 6EC130A402 (A202)

6EC220A706=1

Cutter set of 2 PCs

9EC070A404

Guide id=0.07 mm

15EC450A

Clamping

18EC80A702

V-guide upper head (10) attached above the energizing plate

15EC80B701

V-guide upper head (01) attached under the energizing plate

Uj series V-guide system

Uj series

Uj series V-guide system

W32FB. W53FB Uj series

18EC100A701

18EC130A401=1

Nozzle guard type-8 upper with A203 (4EC130A701 = 1) lower with A203-1 (18EC130A701)

18EC130A401=2

Nozzle guard type-8 lower assembly with 18EC130A701

www.hales.com.au

EDM Wire Cut Consumables

Pinch roller L-axis / M-axis

W32FB. W53FB-tper maching

Uj series-nozzle close maching

W32FB. W53FB - nozzle close maching type

Suppliers to the Tooling & Plastic Industry

45


Makino Parts Makino - Reference Parts

18EC130A701

Nozzle lower with air hole / id=8.0 mm type-8 assembly with nozzle guard 18EC130A401 = 1

Uj series-nozzle close maching

Nozzle lower with air hole / id=8.0 mm type-8 assembly with nozzle guard 18EC130A401=2

WxxFB-nozzle close machining

18EC390A405-Z1

Split round guide id=0.20 mm

18EC390A407-Z1

Split round guide

19EC450A

Clamping

U53TJ only

20EC080A702

Insulating plug lower

W32FB. W53FB high speed maching

23EC085A217 23EC085A218 23EC08SA219 23EC085A220

Jet nozzle for AWT id=0.50 mm Jet nozzle for AWT id=0.70 mm Jet nozzle for AWT id=l .0 mm Jet nozzle for AWT id=l .5 mm

W32FB. W53FB

23EC085A410=1

Nozzle guard upper for high speed machining cf.) lower nozzle guard =18EC130B401

W32FB. W53FB high speed maching type

23EC085A411=2

Nozzle guard type-5 upper assembly with 23EC085A707=2

W32FB. W53FB nozzle close maching

23EC085A707=2

Nozzle type-5 upper assembly with nozzle guard 23EC085A411=2

W32FB. W53FB - nozzle close maching

23EC085A708=1

High speed nozzle upper

W32FB. W53FB - high speed maching

23EC085A709=1

Nozzle spacerl upper

W32FB. W53FB - high speed maching

23EC085A712=1

Insulating plug upper

W32FB. W53FB - high speed maching

23EC085A713=2

Laminar nozzle upper id=6.0 mm

W32FB. W53FB - nozzle away machining

23EC085A716

V-guide upper head-above the enerziging plate OD=4.5 mm

23EC085A717

V-guide upper head-under the enerziging plate OD=5.0 mm

EDM Wire Cut Consumables

Upper & lower set Uj series-angle cut

46

Suppliers to the Tooling & Plastic Industry

id=0.25 mm

W32FB. W53FB R-guide system

www.hales.com.au


Makino Parts Makino - Reference Parts

Cutter set of 2 PCs

W32FB. W53FB R-guide system

23EC085A722=1

Nozzle guard type-0 upper

W32FB. W53FB-tper maching

20EC090A702

V-guide lower head (70) attached above the energizing plate

W32FB. W53FB (R-guide system) Uj series (V-guide system)

23EC090A705

V-guide pulley for lower head attached under the enerziging plate lower

W32FB. W53FB (R-guide system) Uj series (V-guide system)

2429G0160100

Deionizing resin-cartridge type EDION resin system 30L.

Z474N1010100

Jet filter-porous filter

W32FB. W53FB Uj series

Z491J0007000

Needle “10� stamped water jet diameter 2.0 mm

W32FB. W53FB Uj series

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

23EC085A718

47


Ona Parts Ona - Dies & Guide Parts

O101

AE6999004 AE6999006 AE6999008 AE6999009 AE6999011

Upper diamond guide AWF

EDM Wire Cut Consumables

O102

AE6999015

Upper diamond guide without AWF

O103

O104

0.20 mm

AE6999003 AE6999005 AE6999007 AE6999010 AE6999012

0.255 mm 0.105 mm 0.305 mm 0.155 mm 0.205 mm

Lower diamond guide AWF

AE6999016

Lower diamond guide without AWF

0.30 mm

AE6999018

0.20 mm

E69200037

0.205 mm

E69200039

Upper diamond guide AWF

SW6.0xll mm

0.305 mm

E69200038

0.205 mm Lower diamond guide AWF

SW6.0x 11 mm

0.255 mm

E69200041

E69200040

SW6.0x 11 mm

0.25 mm

E69200042

0.255 mm 0.305 mm

Ona - Power Feeder Contact & Nozzle Parts

O001

AE6699003

Current supply upper & lower id=6.0 mm

Nozzle upper

O201

id6.0 x 20 mm

E8311210

E8311279

Prima EA250

E8311225

id6.0 x 20 mm

E8311371

id=4.0 mm

E8311317

Nozzle upper

id=6.0 mm

E8311370

id=7.0 mm

E8311364

id=4.0 mm

E8311318

Prima EA250 Old Upper and lower without AWF Lower only with AWF

id4.0 x 20 mm Nozzle lower for AWF

O202

O203

25.5x6.0 mm

id4.0x20mm

E8311219

O204

Nozzle lower

E8311369

48

0.30 mm

AE6999017

AE6999014 O102M

SW6.0x11 mm

0.25 mm

AE6999013 O101M

0.255 mm 0.105 mm 0.305 mm 0.155 mm 0.205 mm

Suppliers to the Tooling & Plastic Industry

id=6.0 mm

Prima SA400

Prima SA400

id=7.0 mm

www.hales.com.au


Sodick Parts Sodick - Power Feed Contact

3080316

Conductivity piece B (upper)

OD18x 10mm

330W. 453W. 654W AWT-83 type

S002

3080314

Conductivity piece A (lower) Cermit

OD18x 14mm

330W. 453W. 654W AWT-83. 84 type

S003S

3080318

Conductivity piece C (upper) Silver tugsten EPOC3W. 330W. 453W. 654W. GW3/4/5. G3/5A. GOW3/5 AWT-84 type

16x 10 mm S003T

Conductivity piece C (upper) Cermit

S004S

3080324

Conductivity piece S (upper) Silver tugsten

S005LS

3080307

Conductivity piece D (upper) Silver tugsten

S005LT

3080307

Conductivity piece D (upper) Cermit

14x11 x 12 mm

12.5xl4x 11.7 mm S005RS

3080308

Conductivity piece D (upper) Silver tugsten

S005RT

3080308

Conductivity piece D (upper) Cermit

S006S

3080311

Conductivity piece D (lower) Silver tugsten

S006T

3080312

Conductivity piece D (lower) Cermit

S008S

3080320

Conductivity piece U-shape (upper & lower) Silver tugsten

3080303

www.hales.com.au

GOW3/5. G03/5. GW3/5. AW453. BF250/275 EPOC3W/5W/6W/8W/S300 Unit 85-2. 85-3 type with 3WS Manual type

GOW3/5. G03/5. GW3/5. AW453. 12.5 x 19 x 11.6 mm BF250/275 EPOC3W/5W/6W/8W/S300 Guide unit type 85-2. 85-3

OD12x20.6mm S008T

AW330 Guide unit 85-3 type AWT-84 type

EDM Wire Cut Consumables

S001

API 50. Guide unit type KM-3

Conductivity piece U-shape (upper & lower) Cermit

Suppliers to the Tooling & Plastic Industry

49


Sodick Parts Sodick - Power Feed Contact

S009S

3080301

Conductivity piece U-shape (upper & lower) Silver tungsten

EDM Wire Cut Consumables

OD10/8.0x30 mm

50

JS009T

3082580

Conductivity piece U-shape (upper & lower) Cermit

S010

3085936 3080972 3084592

Conductivity piece 87-3 (upper & lower)

5.0x20x40 mm

AW330/453 series. EPOC300/500/600/800 series Guide unit type 86-1

AQ. A. EPOC. AP. BF. JL. PGW. EXC. Guide unit type 87-3

Sodick - Dies & Guide Parts

S100

S101 (J)

3082983 3081436 3083330 3080046 3080047 3080048 3080051 3080053 3080055 3080058 3080061 3080063 3080629 3081239 3081567 3081934 3081958 3082687 3083122

S101U

Diamond split guide AWT

Sapphire split guide for AWT

Upper guide for AWT - wide angle 3087327

S102

3080231 3080232 3080233 3080234 3080235 3080236 3080237 3080238 3080240 3080241 3080243 3080244 3080245 3080247 3080248 3080249 3080250 3080251 3080512 3083135 3087704

Diamond dies guide Manual type Upper & lower

Suppliers to the Tooling & Plastic Industry

D=0.11 mm D=0.21 mm D=0.26 mm D=0.11 mm D=0.21 mm D=0.06 mm D=0.12mm D=0.16 mm D=0.17mm D=0.22 mm D=0.27 mm D=0.32 mm D=0.26 mm D=0.07 mm D=0.09 mm D=0.31 mm D=0.05 mm D=0.08 mm D=0.04 mm D=0.11 mm D=0.16 mm D=0.21 mm D=0.26 mm D=0.31 mm D=0.05 mm D=0.06 mm D=0.07 mm D=0.09 mm D=0.10 mm D=0.105 mm D=0.11 mm D=0.12mm D=0.16 mm D=0.17mm DO.205 mm D=0.21 mm D=0.22 mm D=0.255 mm D=0.26 mm D=0.27 mm D=0.31 mm D=0.32 mm D=0.155mm D=0.08 mm D=0.305 mm

AQ. A. EPOC. AP. BF. JL series PGW. EXC. AF series

AQ. A. EPOC. AP. BF. JL series PGW. EXC. AF series

150W. API50. BF275. EPOC300. AW Guide unit 83. 84. 85-2/3 Guide unit KM-1/3 type

www.hales.com.au


Sodick Parts Sodick - Dies & Guide Parts

S103L

S104

S104-1

www.hales.com.au

Diamond guide

Diamond guide - upper

Diamond guide - lower

Diamond guide

Diamond long guide 87-3L type AWT taper upper only

Diamond guide Not sapphire Dies A for AWT OD7.5/5.0 x 6.0 mmT

Diamond guide Dies B for AWT OD7.5/5.0x6.0mmT

D=0.22 mm D=0.26 mm D=0.31 mm D=0.11 mm D=0.16 mm D=0.21 mm D=0.12mm D=0.17mm D=0.27 mm D=0.32 mm D=0.32 mm D=0.08 mm D=0.07 mm D=0.06 mm D=0.05 mm D=0.09 mm D=0.08 mm D=0.07 mm D=0.06 mm D=0.05 mm D=0.35 mm D=0.21 mm D=0.22 mm D=0.26 mm D=0.31 mm D=0.16 mm D=0.27 mm D=0.17mm D=0.12mm D=0.11 mm D=0.32 mm D=0.05 mm D=0.06 mm D=0.07 mm D=0.08 mm D=0.09 mm D=0.11 mm D=0.12mm D=0.16mm D=0.17mm D=0.21 mm D=0.22 mm D=0.26 mm D=0.27 mm D=0.31 mm D=0.32 mm D=0.35 mm D=0.40 mm D=0.60 mm

AQ. A. EPOC. AP. BF. JL series PGW. EXC. AF series Manual = Upper & lower AWT option = Lower 87-3 type

A280L. A320L A series

AQ. A. EPOC. AP. BF. JL. PGW. EXC. Guide unit 83. 84. 85-2. 85-3. 86-1.90-1.90-3. 90-5 type

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

S103

3080982 3080990 3080991 3080998 3080999 3081000 3081015 3081016 3081017 3081018 3081424 3081425 3081426 3081427 3081428 3081430 3081431 3081432 3081433 3081434 3081475 3081136 3081137 3081138 3081139 3081490 3081516 3081715 3081716 3081717 3081718 3080202 3080204 3080205 3080206 3080207 3080210 3080211 3080213 3080214 3080219 3080220 3080223 3080224 3080225 3080226 3080227 3080229 3085043

51


Sodick Parts Sodick - Dies & Guide Parts

EDM Wire Cut Consumables

S105

52

Diamond guide high long type Upper & lower Manual type

D=0.21 mm D=0.26 mm D=0.31 mm

API 50

OD10xid0.80mm T=20 mmL

Upper guide unit 86-1. 87-3 type

S106

3080065 3080375

Sub guide C tor AWT Ceramic Manual type

S107(J)

3080069

Sub guide D for AWT

S108

3082269

Sub guide CI for AWT Ceramic type

OD10xid2.0mm T=10mm

Sub guide CI for AWT Ceramic type

OD10xid0.75mm T=10mm

S108S

Suppliers to the Tooling & Plastic Industry

Upper guide unit AWT 86-1-5.87-3. 90-1.90-3 Lower guide unit 87-3.90-1.90-3

www.hales.com.au


Sodick Parts Sodick - Water Nozzles Parts

3081591

S201

3081594

Water nozzle NE guide for SUS assy (upper & lower) 84 type

S202

3082085

Rectification nozzles 3WS Upper & lower Manual type Guide unit type 85-2

S202A

3080030

Water jacket 3WS assy Upper & lower Manual type Guide unit type 85-2

S202B

3080593

Adjusting nut 3WS assy Upper & lower Manual type Guide unit type 85-2

S202C

3080358

Water nozzle 3WS assy Upper & lower Manual type Guide unit type 85-2

S202-set 3080639

Water nozzle 3WS assembly Upper & lower Manual type Guide unit type 85-2

AW330/453. BF250/275 EPOC300 EPOC3W/3WS/5W/6W/8W GW/GOW/GO

D=5.0 mm

AW330. AW453. BF275. EPOC300

D=5.0 mm

id=10 mm Nozzle P (upper & lower)

S203 3082056

330W. 453W. 654W. EPOC3W

AP150 - manual type KM-3 type

id=6.0 mm 150W

S204

3082055

Water nozzle KM-1 (upper & lower)

id=5.0 mm

150W S205

Water nozzle KM-2 (upper & lower)

S206

Water guide with nose (upper & lower) Guide unit type KM-1

id=5.0 mm

3081604

Nozzle C upper / Standard

D=6.0 mm

3081606

Nozzle H2 upper/ Standard

D=10mm

3081868

Nozzle T2 for taper 30Gr.

D=12 mm

3082997

Nozzle G3 upper without AWT

D=3.0 mm

3082998

Nozzle G4 upper without AWT

D=4.0 mm

id=10 mm

150W

S207

www.hales.com.au

EDM Wire Cut Consumables

S200

Water nozzle 2 Guide unit type 85-2

AQ. A. EPOC. AP. PGW. EXC. BF. JL 86-2. 90-1 with AWT

Suppliers to the Tooling & Plastic Industry

53


Sodick Parts Sodick - Water Nozzles Parts

3081682

Long nozzle LN1 upper

id6.0x 6.5 mmL

AQ. A. EPOC series

3081684

Long nozzle LN3 upper

id6.0x 11.5 mmL

AP200 ... 550 seies

3081689

Long nozzle LN5 upper

id6.0x 16.5 mmL

3082396

Long nozzle LN7 upper

idlOx 11.5 mmL

Long nozzle

idlOx 16.5 mmL

PGW200. EXC100. BF. JL

EDM Wire Cut Consumables

S207L

54

S209

upper

3081674

D=6.0 mm

(A)

3081675

D=8.0 mm

(B)

3081676

D=10mm

3081867

Nozzle A

(HI)

D=12mm for Taper 30

86-2.90-1 with AWT

A. EPOC. AP. PGW. EXC. BF. JL 87-3 type OD29.8/22.0/16.0 x 16.3 mmL

3082128

D=3.0 mm (E3)

AWT=lower

3082156

D=2.0mm (E2)

Manual=upper & lower

3082207

D=4.0mm (E4)

3086396 S209-1 3086746

S209AS

3081679

Float nozzle S / Lower without O-ring AWT Float nozzle F / Lower without O-ring AWT

D=6.0 mm

Water nozzle standard without O-ring

D=6.0 mm

3086386

S209L

S210

D=10 mm

OD34.8/12.8X 17.0 mmL

A350W. A500W L=16.8mm

D=6.0 mm (S)

3086443 S209W

AP200L. 450L 90-3 type

D=10mm (F)

AQ series / AP300 ... 550 87-3 AWT without O-ring

Float nozzle Lower 3086486

D=12mm (T)

Special

D=4.0 mm (S)

OD29.8/12.8x 17.6 mmL

3085338

Nozzle LA

S209 id=6.0 mm

L=4.0 mm

3085339

Nozzle LAI 0

S209 id=6.0 mm

L=10mm

3085340

Nozzle LAI 5

S209 id=6.0 mm

L=15 mm

A. EPOC. AP. PGW. EXC.

3085341

Nozzle LA20

S209 id=6.0 mm

L=20m

BF. JL

3085342

Nozzle LA25

S209 id=6.0 mm

L=25.4 mm

3085343

Nozzle LA50

S209 id=6.0 mm

L=50 mm

3082603

Nozzle lower Lehmann type AWT

Suppliers to the Tooling & Plastic Industry

D=3.0 mm

A280L L series

www.hales.com.au


Sodick Parts Sodick - Connected Parts

S301

3080178

Isolator plate upper 90-1 type AWT

50 x 66 x 16 mm

3082518

Guide block ceramic for compact cylinder (connected with S5013-set) center hole = 13.5 mm

77x50x20 mm

S303A

Ceramic block for AQ type 97 different AQ327/537 series (refer to S303B)

57.5x50x20 mm

AQ 325. AQ535

S303B

Ceramic block for AQ type 97 different AQ325/535 series (refer to S303A)

57.5x50x20 mm

AQ 327. AQ537

S304

Isolator plate

50x77x24 mm

EPOC series

S302

3050098

AP200/450

Pulley “E” for wire evacuation belt SUS type / AS-5543

AW. EPOC. Ell0.BFseries AWT

Shaft for pulley “E”

OD=25 mm

Pulley “E” ceramic assembly with 2 mm groove for wire evacuation belt

OD=25 mm

Ceramic pulley only for S400C with 2 mm groove

OD=25 mm

Pulley “E” ceramic assembly Flat type without groove

OD=25 mm

AW series

S400C/F-1 3052384

Ceramic pulley only Flat type without groove

OD=25 mm

AW series

S400L

Pulley “E”

OD25 x 77 mm

S401

Bearing SS626LLB for S400 pulley for pulley

S400-1

3050131 S400C 3050161

S400C-1

S400C/F

3050047

www.hales.com.au

Epoc series BF-AWT

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

S400

A530D etc 90-1 / 87 type AWT

55


Sodick Parts

EDM Wire Cut Consumables

Sodick - Connected Parts

56

S405

Roller upper for wire belt

AP200

S405-set

Roller assembly upper for wire belt

AP200

38x38 mm

AQ325L/530L-AWT

S406

3086387

Nozzle guide lower for S209W

S406-1

3086221

Spring ring lower for float nozzle 1 Opcs/set

AQ325L/530L - AWT

S407

3081032

Nozzle guide for S209 Lower for AWF. manual type

A350. A500

S407-1

3082668

Nozzle base for S209 Upper for manual type only

A350. A500

S408

3082804

Nozzle guide upper for S207 AWT

50 x 50 mm

Nozzle guide upper

S408L

A350. A500

A350. A500

S409

3082629

Nozzle guide upper & lower

D=22 mm

A320. A530

S409-1

3082629

Nozzle guide lower for L series

D=18mm

xxxL series

S410

Urethane roller upper

OD100xidl0x20mm

A500. A350. AP330. API50

S411

Urethane roller upper

OD100xidl2x20mm A series

S412

Urethane roller upper

OD100xidl0x20mm BF. A. AP series

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Sodick Parts Sodick - Connected Parts

Urethane roller

OD100xid6.0x20mm

S413

Urethane roller upper

100x7x22

BF275 old type

A500W old type

S414A

3052147

Feed roller “B” SUS

OD70xidl2mm

S414A-C

3052147

Ceramic feed roller “B”

OD70xidl2mm

S414C

3052991 3052771

Ceramic feed roller “B”

OD70xid15mm

A500W. A320D. A530D

S415A

3052772

Feed roller “C” SUS

OD70xid22mm

A500W old type

S415A-C

3052772

Ceramic feed roller “C”

OD70 x id22

A500W old type

32x8x36.5

A500W old type

S415A-1

Shaft

S415-1

Shaft

S415-2

Wire guide block

A500W old type

OD32xidl2 L=35 mm

AQ530

S415C

3052992

Ceramic feed roller “C”

OD70 x id24 mm

S416

3053703

Tension urethane roller upper

OD100xidl2x20mm A530D. AQ325. AQ325L 2xM5 A350W. A500W

S417

3054678

Tension urethane roller upper

OD100xidl9x20mm AQ325L AP200 2xM5

www.hales.com.au

A500W. A320D. A530D

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

S412-1

57


Sodick Parts Sodick - Connected Parts

S417-1

EDM Wire Cut Consumables

S418

58

3051534

Tension urethane roller upper

OD100xid8.0x20mm AQ325L AP200 2xM5

Urethan roller for light weight type

OD100xidl2x20mm A320D. A530D

EPOC5W/6W/8W/330W with cap

Wire guide base

S419

S420

3052771

Dies driver

OD=22 mm

S500

3084628 3080035

Cutter upper for AWT Cermit meterial

W400135D

S500-1

Cutter spring

OD=10.5mm

S501

Felt pad for all M/C type

All M/C

S5001

3052518

Replaced by S302 Ceramic plate for guide block upper

S5003

3080653

Guide shaft for AWT

AWT

S5004

3083108

Guide shaft for AWT

AWT

S5005

3082521

Slide block upper with AWT

AWT

S5008

3080978

Insulation block lower ceramic

BF275 EPOC500/600/800

S5012

3082519

Die block upper for new type AWT

AWT

Suppliers to the Tooling & Plastic Industry

77x50x24 mm

AWT

www.hales.com.au


Sodick Parts Sodick - Connected Parts

Die cover for upper die block S5012

S5012-set 3082519

Die block upper assembly upper with flange, nozzle, guide. guide”C”

OD35x3.0mmT

AWT

Conductivity block F (S5013-1) ass’y with flanges upper & lower

BF275 A. EPOC series

S5013-1

Conductivity block F (S5013-1)

BF275 A. EPOC series

S5013-1

Conductivity block upper F for AWT

BF275 A. EPOC series

S5013

3081247

BF275 A. EPOC series

S5013-2

3050952

Guide bolt - M6

S5014

3082120

Die block upper assembly

A300. A320. A530 Manual type

S5014-1

3082120

Die block upper only

A300. A320. A530 Manual type

S5017

3082520

Flange upper

A series AWT

S5018

3082119

Flange upper

A series Manual type

S5021

3053114

Flange lower

A series AWT

S5022

3083114

Flange lower

A series Manual type

S5023

3081035

Electric pin

A. EPOC series

www.hales.com.au

OD12x75.5mm

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

S5012-1

59


Sodick Parts

EDM Wire Cut Consumables

Sodick - Connected Parts

S5025

3051072

Jet nozzle set Brass material L=67.2 mm

A350. A500

S5026

3081247

Aspirator block large

A530

S5027

3081247

Aspirator block small

A280. A300. A320D

S5028

Aspirator nozzle A Plastic material

OD16xidl.0x25mm

S5029

Aspirator nozzle B Plastic material

OD16xid2.0x40mm A series. EPOC series

S5030

Aspirator nozzle C Plastic material

OD12xidl.5x26.5 mm A530

S5031

3051202

Pulley “B” (S5032) assembly set with bearing SS688ZZ (OD=15 mm)

OD=68 mm

A series

S5032

3051799

Pulley “B” creramic for lower block

OD=68 mm

A series

S5034

3051262

Block for ceramic pulley “B”

72x58/30x25mmT

A500. A500H

Block for ceramic pulley “B”

72 x 58/30 x 25 mmT

ACE seies (Doosan)

Pipe holder for pulley “B”

55x28/10x25mmT

A500. A500H

S5034A

S5035

3051255

Pipe holder for Pulley “B”

S5035A

S5040

60

A series. EPOC series

3050812

Ceramic pulley “E” assembly

Suppliers to the Tooling & Plastic Industry

ACE seies (Doosan)

OD=32 mm

BF275(AS5614)

www.hales.com.au


Sodick Parts Sodick - Connected Parts

S5041

3051355

S5044AP 3052167

OD40xidl9x24mm

EPOC1100(AS5629A)

Ceramic pulley “E” with groove - 2.0 mm

OD40xidl9x24mm

AP series

S5045

3050152

Ceramic pulley “E” without groove

OD40xidl9x24mm

S5048

3052149

Feed roller “B”

OD50x24mmT

BF275

S5048-1

Roller shaft for feed roller “B”

OD15x 173 mmL

BF275

S5048-2

Roller shaft for feed roller “B”

OD15x 163 mmL

BF275

3050193

Roller “C”

OD50x40mmT

EPOC600. 800

S5050-1 3050345

Shaft “D”

OD20x 158 mm

EPOC600. 800

S5050-2 3050351

Shaft “C”

OD18x 184 mm

EPOC600. 800

S5050-3 3050347

Shaft “B”

OD18x 180 mm

EPOC600. 800

S5050-4 3050349

Shaft “A”

OD18x 144 mm

EPOC600. 800

S5053

Roller “C” only need bearing SS6001LLU (F502)

OD50xid28x24mm A300. A320. A530

Roller “C” only need bearings -SS6002LLU

OD50xid32x24mm A300. A320. A530

S5050

S5053A

3050193

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

Ceramic pulley “E” assembly with groove - 5.0 mm

61


Sodick Parts

EDM Wire Cut Consumables

Sodick - Connected Parts

62

S5053-1

Wire guide block

52x35x30 mm

A300, A320, A530

S5063

Pin connector

OD16xidl0x27mm

A320 Series

S5064

3051557

Pin connector

OD16xidl0x50mm

A530 Series

S5066

3001001

Bellows Z upper

440 x 30 mm

A500

S5073

3080625

Bellows B

150 x 30 mm

EPOC600

S5075

3030105

Bellows Y

120 x 40 mm

EPOC800

S5077

3021390

Bellows X

150 x 25 mm

EPOC1100

S5079

3081463

Bellows Y

122 x 25 mm

BF275

S5082

Casing unit for standard type

A350. A500. A530 EPOC series

S5083

Casing unit for PIKA-4/BS type

BF275. A320

S5086

Alinement block for manual type < 5micro-meter

A. EPOC. AP. AQ series

S5089

3081039

Gauging ring

S5090

3050314

Bobbin shaft

Suppliers to the Tooling & Plastic Industry

OD=30 mm

A. EPOC. AP. AQ series

BF275. EPOC series

www.hales.com.au


Sodick Parts Sodick - Connected Parts

3050646

Roller plate for gear type series

A350. A500

S5091-1

3051345

Clamp shaft for plate S5091. S5092

A350. A500

S5092

Roller plate for belt type series

A350. A500

S5093

Roller plate for belt type series

A350. A500

S5094

Suction block

A series

S5094-1

S5109

2040849

Bevel gear

OD32xidl0mm T=17 mm

A350. A500

S5110

3052148

Shaft for Roller “B” - bevel gear type

OD18x 122 mm

A300. A320. A530

SS111

3052148

Shaft for roller “B” - timing belt type

OD18x 122 mm

A300. A320. A530

S5113

Shaft for roller “B” - bevel gear type

OD20x 113 mm

A300. A320. A530

S5119

Pick-up suction

S5120

Nozzle guide

www.hales.com.au

A series

45(R:53)xidl8mm T=10.5mm

EDM Wire Cut Consumables

S5091

AQ327. AQ537

Suppliers to the Tooling & Plastic Industry

63


Sodick Parts

EDM Wire Cut Consumables

Sodick - Connected Parts - AWT option

64

S600

3080375

S600-1

3080374 3082269

OD2.0 x id1.0 mm

AWT pipe upper L=285 mm

OD2.0 x id0.7 mm

OD2.0 x id0.5 mm

S600-2

3083256 3080069

S601

3083123 3080297

AWT pipe upper for fine wire L=285 mm

OD=2.0 id=1.0 - 0.3mm

S602

3082452

AWT pipe upper L=152mm

OD2.0 x id1.0 mm

S603

3085966

A500, A530D, A325, EXC100, AP200L, AP450L 85AWT

A300. A320. BF275

OD2.0 x id1.0 mm AQ Series AQ550L/600 97 AWT

AWT pipe upper L=275 mm S603-1

3085967

OD2.0 x id0.7 mm

S604

436937C

OD2.0 x id1.4 mm

S604-1

436849C

OD2.0 x id1.0 mm AQ327L/537L/750L/900L AP series

AWT pipe upper L=285 mm S604-2

436850C

OD2.0 x id0.7 mm

S604-3

436851C

OD2.0 x id0.5 mm

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Sodick Parts Sodick - Connected Parts - AWT option

3080711

AWT slide belt

L=335 mm

A350 85 AWT

S701

3082451

AWT slide belt

L=195mm

BF275

S702

3081706

AWT slide belt

L=385 mm

S500. A750 97 AWT

S703

3080696

Spring for AWT slide belt

S800

4130966

Discharge cable L=80mm

S801

4130799

Discharge cable SQ8.0x900mmL

S802

4130894

Discharge cable SQ8.0x1100mmL

S803

4133356

Discharge cable - single SQ8.0x1200mmL

All type

Discharge cable - double SQ8.0x1200mmL

S803-1

S804

4130848

Discharge cable SQ8.0x1500mmL

S805

4130695

Power cable SQ8.0x360mmL

330W

S806

4130485

Power cable SQ8.0x610mmL

330W

S807

4130620

Power cable SQ8.0x920mmL

330W

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

EDM Wire Cut Consumables

S700

65


Sodick Parts Sodick - Connected Parts - Available Other Parts

EDM Wire Cut Consumables

SO11(J)

66

3085263

Power feed contact Lower

4.9 x 10x40 mm

AP (fine wire option). EXE AF type

S417(J)

Dies block for S102 dies guide

EPOC-5W/ 6W/ 8W/ AW330 Manual type

S418(J)

Wire guide cap upper & lower

EPOC-5W/ 6W/ 8W/ AW330 Manual type

Urethan roller

AQ535L. AQ 550L AP200L

Roller

AQ series

S419(J)

S420(J)

3052979

Flow-meter

Suppliers to the Tooling & Plastic Industry

www.hales.com.au


Tellurium Copper For Edm Electrodes Standard Length 48” Squares CAT NO.

SIZE

TC 11

1x1

TC 112112

1 1/2x1 1/2 2x2

TC 2342342

2 3/4x2 3/4

TC 44

4x4

EDM Die Sinking Consumables

TC 22

Rounds Cat. No.

Size

Cat. No.

Size

TC 14R

1/4 DIA.

TC 134R

1 3/4 DIA.

TC 38R

3/8 DIA.

TC 2R

2 DIA.

TC 12R

1/2 DIA.

TC 214R

2 1/4 DIA.

TC 58R

5/8 DIA.

TC 212R

2 1/2 DIA.

TC 34R

3/4 DIA.

TC 3R

3 DIA.

TC 1R

1 DIA.

TC 4R

4 DIA.

TC 114R

1 1/4 DIA.

TC 412R

4 1/2 DIA.

TC 112R

1 1/2 DIA.

TC 6R

6 DIA.

Cat. No.

Size

Cat. No.

Size

TC 3163

3/16x3

TC 342

3/4x2

TC 3164

3/16x4

TC 343

3/4x3

TC 142

1/4x2

TC 344

3/4x4

TC 143

1/4x3

TC 348

3/4x8

Rectangles

TC 144

1/4x4

TC 12

1x2

TC 146

1/4x6

TC 13

1x3

TC 383

3/8x3

TC 16

1x6

TC 384

3/8x4

TC 1122

1 1/2x2

TC 121

1/2x1

TC 1123

1 1/2x3

TC 122

1/2x2

TC 1344

1 3/4x4

TC 123

1/2x3

TC 1346

1 3/4x6

TC 124

1/2x4

TC 25

2x5

TC 126

1/2x6

TC 2614

2x6 1/4

TC 214214

2 1/4x4 1/4

www.hales.com.au

Suppliers to the Tooling & Plastic Industry

67


Metric Copper Tube

EDM Die Sinking Consumables

Single Hole Tube

Coreless Tube

Standard Length: 300mm

Diameter (Mm)

Single Hole Tube

Coreless Tube

• • • • • • • • • • • • • • •

.75

.80

-

1.00

• • • • • • • • • • • • •

1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 6.00 8.00

Hales Code Single Hole Tube = TCTM Coreless Tube = TCTC

EDM Fluid Hales EDM5 Fluid is a high-quality solution with all the benefits that make it a superior product, for example: Low evaporation, crystal clear, odourless, high flash point, low viscosity and competitively priced. EDM5 is user-friendly to the operator.

Features High Flash Point High flash point and fire point minimises the risk of fire, increasing operator safety.

Superior Thermal Stability Ensures low evaporation, long filter and fluid life, leading to reduced costs.

Excellent Filterability Allows rapid flushing of erosion debris, which, combined with low viscosity, enables high erosion rates with excellent surface finish.

Cystal Clear And Low Odour This clear solution gives great workpiece visibility and extremely low odour, providing a more pleasant working environment.

68

Suppliers to the Tooling & Plastic Industry

Hales Code

Availability

HALES EDM5-20

20L CONTAINER

HALES EDM5-205

205L DRUM

www.hales.com.au

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