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Habshan 5 IGD Project, Abu Dhabi

JGC-Tecnimont Joint Venture

Monthly Safety Meeting for May 2012


Presentation Agenda                     

Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for May 2012; Cumulative Up to May 2012; FAC Body Part for the Month of May 2012; Noncompliance with safe work Issues for the Month of May 2012; Poor Housekeeping Issues for the Month of May 2012; Equipment & Tool Issues for the Month of May 2012; PPE Issues for the Month of May 2012; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; High Risk Summary for May 2012; Area Violation, Incident Violation for the Month of May 2012; Safety Moment, Toolbox Meeting, and Safety Alert; Manpower & Observation Up to May 2012; Training Man-Hours Up to May 2012; Action Tracking Register Up to May 2012; JSO Register Up to May 2012 Monthly KPI and Target 2010 – 2012; Traffic Management for May 2012; HSE Campaign for June 2012


LTIR

Lost Time Injury Frequency Rate

Target LTIR = 0.02

0.04 0.02 0.02 0.002 0

LTIR

MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00

0.07

MONTH

0.003

0.00 2010 2011

0.002 0.002

2012

PTD

Period

To Date

Man-Hours

6,125,405

85,681,004

LTI

0

1

LTIR

0.00

0.002

Days w/o LTI

318

Up to 01/06/2012

0.02

Date of Last LTI Case

19-Jul-11

Man-Hours Worked Since Last LTI

51,060,343

Target TRIR = 0.20

0.28

0.01

Construction

Total Recordable Injury Rate

Total Recordable Injury Rate

LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02

Lost Time Injury Frequency Rate

Construction

Period

To Date

Man-Hours

6,125,405

85,681,004

Recorable Case

0

32

TRIR Days w/o Rec. Case

0.13

0.10 0.07

2010 2011

RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV

2012

0.07

PTD

0.00

0.07

0.28

Up to 01/06/2012

43

Date of Last Rec. Case

19-Apr-12

Man-Hours Worked Since Last RI

7,517,428

FIRST AID CASE COMPARISON TABLE

TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20 0.15 0.10 0.05 0.00

0.00

30 20 10 0

21 8

9

8


JV Days & Man-Hours without LTI Up to May 2012

51,060,343

60,000,000 40,000,000

up to June 01, 2012

20,000,000 0

January 7, 2010 Starting Project

0 Date of Last LTI Case : 19th July 2011


JV Days & Man-Hours without Recordable Up to May 2012

15,000,000 10,000,000 5,000,000 0 January 7, 2010 Starting Project

Date of Last RI Case : 19th April 2012

7,517,428 up to June 01, 2012

0


JV Monthly Medical Consultation For the Month of May 2012 1,158

Others, Backache, Muscular Pain, Toothache, Etc.

1,363

2 0 0 0 2 4

Heat Stress Major Accident/Injury First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.

290 338

Skin Infection / Allergy 133

EENT (Eyes, Ear, Nose and Throat)

352

91 59

Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.

301 41

Urinary Tract Infection

411

149 357

Respiratory Problem (Cold,Cough etc.)

0 JGC

817

200 400 600 800 1000120014001600 TCM


Cumulative Up to May 2012 Recordable

Reportable

LTI, 1

RWC, 7

MTC, 24

FAC 441 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident


FAC by Body Part For the Month of May 2012 Leg, 1, 13%

Head, 2, 25%

Forearm, 1, 13%

Ear, 1, 12%

Fingers, 3, 37%


JV Observation Table for May 2012

Noncompliance with safe work

Poor House Keeping

PPE Equipment & Tool


Noncompliance with safe work (A) May 2012-1,698

April 2012-1,516 663

Others

273

Fire Prevention Work at Height

227

790

Others

257

Work at Height Fire Prevention

Lifting & Rigging

135

Electrical Safety rule

Electrical Safety rule

131

Lifting & Rigging

238 184 123

Traffic Rule

29

Excavation safety

43

Excavation safety

27

Traffic Rule

26

PTW

27

PTW

25

No JSA

12

4

No JSA

0

200 400 600 800

Falling Object Awareness GASCO Live Fire Fighting Training | Fire Fight Demonstration Quarterly Tools Equipment Inspection

0

500

1000


Noncompliance with safe work (A) – Others April 2012 - 663 Barricade Scaffolding Access and Egress Cable Management Environmental Open Hole No Flagman Health Trip/Slip/Fall Worker Behavior Hygiene Grating illumination Confined Space No Banksman Signage Restricted Area Hot Work Positive Observation Fall Prevention Falling Object Security

May 2012 - 790 163

85 68 59 41 35 31 24 22 22 17 15 14 14 14 10 9 8 6 3 2 1

0

50

100 150 200

Barricade Cable Management Scaffolding Access and Egress illumination Open Hole Environmental Hygiene Health Trip/Slip/Fall Hot Work Grating No Flagman Signage Confined Space Worker Behavior Security Restricted Area Falling Object No Banksman

151 122 80 66 64 43 41 36 35 27 25 21 21 16 14 10 7 5 4 2

0

50

100 150 200


Poor House Keeping (B) April 2012 - 626

May 2012 - 704

Cleaning of rubbish on site

240 142

Material arrangement Waste disposal

117

57

Segregation of waste

30

Protruding Nails

Cleaning of rubbish on site

Material on access

94

Material arrangement

83

Segregation of waste

21

Hazardous material storage

Hazardous material storage

19

Protruding Nails

100 200 300

105

Waste disposal

Material on access

0

296

59 40 27

0 100 200 300 400


PPE (D) April 2012 - 448

May 2012 - 519 134

No Eyes/Face Protections

107

No Hand Protections No Body Harness/Lanyard

66

No Ear Protection

49

No Body Harness/Lanyard

74

Inappropriate Clothes

74

35

No Ear Protection

No Hard Hat

32

No Respiratory Protection

No Safety Shoes

14

No Hard Hat

No Respiratory Protection

11

No Safety Shoes

50

100 150

89

No Hand Protections

Inappropriate Clothes

0

141

No Eyes/Face Protections

61 38 34 8

0

50

100 150


Equipment & Tool (C) May 2012 - 487

April 2012 - 525 130

Wrong equipment/tool

No inspection with tag/sticker

126

80

No/wrong colour code Incorrect Usage

No/wrong colour code

96

No inspection with tag/sticker

94

Unauthorized Operation

46

Inappropriate safety device

Poor Maintenance

44

Wrong equipment/tool

29

41 34 16

Unauthorized Operation Unauthorized equipment/tool

7

0

90

Poor Maintenance

63

Inappropriate safety device Unauthorized equipment/tool

108

Incorrect Usage

50

100

150

8

0

50

100

150


April 2012– 3,215 May 2012 – 3,408

JV Risk Assessment Graph April 2012 2000

May 2012 1795

1800 1600

1400

1285

1127

1200

1000 800

878

735

703

600 400 200 0 Low

Medium

High


Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for May 2012 3000 2500

2,538

April 2012

2,265

2000

1500 1000

May 2012

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury

1,127 846 870

735

500 0

9

8

1 0

0 0

0 0

0 0

0 0


High Risk Summary for May 2012

Equipment & Tool Inappropriate safety device Incorrect Usage No Inspection with tag/sticker No/wrong colour code Poor Maintenance Wrong equipment/tool Miscellaneous Access and egress Barricade Cable Management Confined Space Environmental Grating Health Hot Work Hygiene illumination No Flagman Open Hole Restricted Area Scaffolding Security Trip/Slip/Fall

51 Noncompliance with safe Work 8 Electrical safety rule 7 Excavation safety 10 Fire Prevention 2 Lifting and rigging 19 No JSA 5 PTW 135 Traffic Rule 10 Work at height 20 Poor House Keeping 20 Cleaning of rubbish on site 6 Hazardous material storage 9 Material arrangement 12 Material on access 3 Protruding Nails 5 Segregation of waste 9 Waste disposal 1 PPE 6 No Body Harness/Lanyard 14 No Ear Protection 3 No Eyes/Face Protections 10 No Respiratory protection 2 No safety shoes 5

513 23 23 185 12 2 21 3 244 23 2 3 7 2 3 2 4 13 3 3 1 5 1


286 Observation Issues

Area Violation by Issues for the Month of May 2012 343 Observation Issues 1 ADS

3

2 Near Miss 1 ADS

1,388 Observation Issues 6 Near Miss

4

1 Near Miss

270 Observation Issues

1,064 Observation Issues

1 57 Observation Issues

2 ADS


May-14-2012 Grating Violation @ Unit 531 May-14-2012 Scaffolding Violation @ Unit 532 May-17-2012 Grating Violation @ Unit 531 May-24-2012 Open Hole Violation @ Unit 530

2nd

5th 6th

May-26-2012 Falling Object Violation @ C4

3rd

1st 4th

May-28-2012 Unsafe Condition Violation @ Unit 551

1st May-05-2012 Scaffold board fell from height @ C100

May-02-2012 Spanner fell from Height @ A200

1st

May-05-2012 Man lift hit the scaffolding platform @ E300

2nd

Incident Violation Indicator Area Focus for the Month of May 2012


Safety Moment for May 2012


Toolbox Meeting for May 2012


Safety Alert for May 2012


Manpower and Observation for May 2012 Manpower

Observation

20,270

3,408


Total Training Man-Hours 1,0219,277 Up to May 2012

196,650


Training Man-hours Completed 196,650 for May 2012 Induction Training TCM

JGC

2,636

Supervisor Training TCM

JGC 371

Specific Training TCM JGC

Site Training TCM

JGC

97,505

8,923

81,281 1,678

4,202

STARRT/TOOLBOX MEETING/COACHING

HOUR CRAFT INDUCTION

WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY 54 SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER PERMIT TO WORK, LOCKOUT TAG OUT Inert GAS & SUPERVISOR SKILL LEADERSHIP ELECTRICAL SAFETY… WORKSHOP


Action Tracking Register Up to May 2012 8000

Total Action Tracking Register 77

7,5117,495

7000 6000

8,868

5000

8,945

4000 3000 2000 1000 0

684658

26

16

Safety Walkdown

JV Site Audit

Raised

346 346

0

GASCO Observation

Closed

20 130 110

JV HSE Meeting

163 159 4

36 36 0

57 50 7

18 14 4

JV Food Audit

Corporate Audit

Hygiene and Sanitary Facilities

Emergency Evacuation Drill Report last 16th April 2012

Open


Monthly KPI and Target 2010 – 2012 Up to May 2012 Fatality Rate

1

Lost time Injury Frequency Rate

1 0.03

Target 0.02

0.02

0

0.01

Target 0

0.002

0 Actual Fatality

Target Fatality

Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00

Target 0.20

Actual LTIR

Target LTIR

Observation + Near Misses Cases 4000 3500 3000 2500 2000 1500 1000 500 0.07 0

3,408 Target >1000

Actual (Observation + Near Misses)

Actual RIR

Target RIR

Target (Observation + Near Misses)


OBEY TRAFFIC SIGNS

Road Access Road Village Road Ring Road Total

JGC 0 8 2 10

May-12 0 0 0 0

Total 0 9 3 12

TCM 3 5 2 10

May-12 0 1 0 1

Access Road - 3

Road Traffic Accident

Village Road - 15

Up to Date

Ring Road - 5

Total 3 6 2 11

On May 28, 2012 at 05:50; While CCC Tata Bus driver was about to exit at the main road, KN bus driver who was behind and not keeping distance, hit the left rear side of the CCC 65 seater. Result was damaged to both vehicles. No personnel injury reported.


SAFETY FOR LIFE


HSEMay2012