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Habshan 5 IGD Project, Abu Dhabi

JGC-Tecnimont Joint Venture

Monthly Safety Meeting for July 2012


Presentation Agenda                       

Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for July 2012; JV Medical Examination for High Risk Workers for July 2012; Cumulative Up to July 2012, FAC Body Part for the Month of July 2012; Weather Report for July 2012; Noncompliance with safe work Issues for the Month of July 2012; Poor Housekeeping Issues for the Month of July 2012; Equipment & Tool Issues for the Month of July 2012; PPE Issues for the Month of July 2012; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; High Risk Summary for July 2012; Area Violation, Incident Violation for the Month of July 2012; Safety Moment, Toolbox Meeting, and Safety Alert; Manpower & Observation Up to July 2012; Training Man-Hours Up to July 2012; Action Tracking Register Up to July 2012; Environmental Implementation for July 2012 Traffic Management for July 2012 Monthly KPI and Target 2010 – 2012; Safety Achievement for July 2012 Safety Campaign for August 2012


LTIR

Lost Time Injury Frequency Rate

Target LTIR = 0.02

0.04 0.02 0.02 0.002 0

TRIR

MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00

Lost Time Injury Frequency Rate Construction

Period

To Date

Man-Hours

4,701,208

94,924,293

LTI

0

1

LTIR

0.00

0.002

Days w/o LTI

374

Up to 27/07/2012

Date of Last LTI Case

19-Jul-11

Man-Hours Worked Since Last LTI

60,303,632

Total Recordable Injury Rate

Total Recordable Injury Rate

Target TRIR = 0.20

0.35

Construction

Period

To Date

Man-Hours

4,701,208

94,924,293

Recorable Case

0

32

TRIR

0.07

MONTH

LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02 0.01 0.003

0.00 2010 2011

0.002 0.002

2012

PTD

0.02

Days w/o Rec. Case

0.07

2010 2011

RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV

2012

0.07

PTD

0.34

Up to 27/07/2012

99

Man-Hours Worked Since Last RI

16,760,717

FIRST AID CASE COMPARISON TABLE

5

0.10

0.07

19-Apr-12

10 0.13

0.00

Date of Last Rec. Case

TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20 0.15 0.10 0.05 0.00

0.00

0

9

8

8

7


JV Days & Man-Hours without LTI Up to July 2012

80,000,000 60,000,000 40,000,000

60,303,632 up to July 27, 2012

20,000,000

0

January 7, 2010 Starting Project

Date of Last LTI Case : 19th July 2011

0


JV Days & Man-Hours without Recordable Up to July 2012

20,000,000

15,000,000 10,000,000

16,760,717

up to July 27, 2012

5,000,000 0 January 7, 2010 Starting Project

Date of Last RI Case : 19th April 2012

0


JV Monthly Medical Consultation For the Month of July 2012 1,109

Others, Backache, Muscular Pain, Toothache, Etc.

1,242

2 3 0 0 0 2

Heat Stress Major Accident/Injury First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.

244

Skin Infection / Allergy

373

204

EENT (Eyes, Ear, Nose and Throat)

425

45 33

Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.

241 46

Urinary Tract Infection

149 309

Respiratory Problem (Cold,Cough etc.)

0 JGC

446

711

200 400 600 800 1000 1200 1400 TCM


Medical Examination for High Risk Worker For the Month of July 2012 26

Heavy Operator 55

22

Confined Space 60

0

10

20 JGC

30 TCM

40

50

60

70


Cumulative Up to July 2012 Recordable

Reportable

LTI, 1 RWC, 7

MTC, 24

FAC 456 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident


FAC by Body Part For the Month of July 2012

Leg, 2, 29%

Forehead , 5, 71%


Habshan 5 PJ | Daily Weather Report July 2012

66.0

58

49

51 52

44

47

47

50

48

50

45 46

47

45

50 49

48

46

51

52 52

52

61.0 54

56.0

47

51 51

52

50 47 46 46

46.0 41.0

Heat Related Illness 30

0

51.0

36.0 31.0

5

2

26.0 21.0 16.0

0

11.0

2011

Extreme Danger

> 54 Heat Index (Temp+Humidity) - Heat Stroke or sunstroke imminent

Jun-12

6.0

Jul-12

1.0

Danger 41 - 53 Heat Index (Temp+Humidity) - Sunstroke, Heat Cramps, or Heat Exhaustion likely Heatstroke possible with prolonged exposure and physical activity


JV Observation Table for July 2012

Noncompliance with safe work

Poor House Keeping

PPE Equipment & Tool


Noncompliance with safe work (A) July 2012-1,706

June 2012-1,659 1200

957 972

1000

800 600 400 200

0

2

4

17 28 21 46 10

27

94 101

149 136

210

144

199

248


Noncompliance with safe work (A) – Others July 2012 - 972

June 2012 - 957 Barricade Access and egress Cable Management Scaffolding Open Hole Trip/Slip/Fall Environmental illumination No Flagman Hygiene Grating Worker Behavior Health Signage Hot Work Confined Space Restricted Area STARRT CARD Violation Falling Object Security No Banksman

329 120 106 54 48 46 46 41 37 28 18 17 17 11 11 9 6 4 3 3 3

0

Scaffolding Barricade Access and egress Environmental Open Hole Cable Management Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security Positive Observation Fall Prevention

100 200 300 400

191 172 76 74 66 50 47 45 40 37 30 30 29 18 15 12 12 10 9 7 2 0 0

0

100

200

300


Poor House Keeping (B) July 2012 - 528

June 2012 - 789 350

320

300 250 187

200 150 100 50

0

80 29

21

43

31

25

26

81

105

167 118

84


PPE (D) July 2012 - 480

June 2012 - 509 180 160 140 120 100 80 60 40 20 0

158 125 85 62 32 7

7

54 35 32

67

59 19

18

115 94


Equipment & Tool (C) July 2012 - 209

June 2012 - 291 100 90 80 70 60 50 40 30 20 10 0

87

20 7

2

26 21

34

45

42 28

30

22

37

32

36

31


June 2012 – 3,248 July 2012 – 2,923

JV Risk Assessment Graph June 2012 1800

July 2012

1654

1600 1400 1173

1200 1000 800

838

888

862

756

600 400 200 0 Low

Medium

High


Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for July 2012 2500

2,348

June 2012

1,901

2000 1500 1000

900

1,022 756

July 2012

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury

888

500 0

8

7

0 0

0 0

0 0

0 0

0 0


High Risk Summary for July 2012

Equipment & Tool Inappropriate safety device Incorrect usage Poor maintenance Miscellaneous Access and egress Barricade Cable Management Confined Space Environmental Falling Object Grating Health Hot Work Hygiene Illumination No Banksman No Flagman Open Hole Restricted Area Scaffolding Signage STARRT CARD Violation Trip/Slip/Fall Worker Behavior

9 2 1 6 231 10 38 10 9 25 5 5 11 3 7 13 6 5 11 3 47 1 5 5 12

Noncompliance with safe Work Electrical safety rule Excavation Safety Fire Prevention Lifting and rigging No JSA PTW Traffic rule Work at height Poor House Keeping Cleaning of rubbish on site Material arrangement Material on access Waste Disposal PPE No Body Harness/Lanyard No ear protection No Eyes/Face Protections No Hand Protections No Hard Hat

609 70 25 120 97 1 23 34 239 22 4 5 9 4 17 2 2 6 1 6


763 Observation Issues

Area Violation by Issues for the Month of July 2012 279 Observation Issues 1 AD

3 Near Miss

1

2

1 Near Miss 3 ADS

982 Observation Issues

4

214 Observation Issues 557 Observation Issues 1 ADS

128 Observation Issues


July-04-2012 Falling Object @ Unit 551 July-12-2012 Lifting Violation @ Unit 552 July-15-2012 PTW Violation @ Unit 551

2nd

1st

3rd

1st

July-11-2012 Falling Object @ A200

Incident Violation Indicator Area Focus for the Month of July 2012


Safety Moment for July 2012


Toolbox Meeting for July 2012


Safety Alert for July 2012


Manpower and Observation for July 2012 Manpower

Observation 18,867

2,923


Total Training Man-Hours 1,566,157 Up to July 2012

196,980


Training Man-hours Completed 196,980 for July 2012 Induction Training TCM

JGC

Supervisor Training TCM

1,124

JGC 130

Specific Training TCM JGC

Site Training TCM

JGC 103,887

3,854

83,871 3,042

1,012

HOUR CRAFT INDUCTION

STARRT/TOOLBOX MEETING/COACHING

60

PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP

WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…


Action Tracking Register Up to July 2012 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0

Total Action Tracking Register 101

8,759 8,723

10,303

36

Safety Walkdown

794 774 20

JV Site Audit

Raised

405

396

10,404

*Review Camp 9

GASCO Observation

Closed

140 127 13

185 171 14

36 36 0

JV HSE Meeting

JV Food Audit

Corporate Audit

Open

85 76 9

Deaths

Hygiene and * Review CAR Sanitary July 19, 2011 Facilities Fatality Incident


Water Igloos in Elevation For July 2012


Vermin Notification For July 2012 INTEGRATED GAS PROJECT HABSHAN 5

VERMIN NOTIFICATION REPORT (Rev 0) IGP JV HSE OFFICE NOTIFICATION DATE: DD/MM/YYYY

MARK X THE TYPE OF VERMIN RAT

JGC

c

SCORPION

c

SNAKE

SUBCONTRACTOR

TCM

c

MOUSE

c

Date of the sighting dd/mm/yy

COCKROACH

c

Time of the sighting: (24hr) 00:00

NAME OF THE WITNESS JOB TITLE

LOCATION OF THE SIGHTING AND DIRECTION OF TRAVEL (GIVE ALL POSSIBLE DETAILS)

PEST CONTROL


OBEY TRAFFIC SIGNS

Road Access Road Village Road Ring Road Tarif Road Total

JGC 0 9 2 0 10

July-12 0 1 0 0 1

Total 0 10 3 0 13

TCM 3 6 2 0 10

July-12 0 0 0 1 1

Access Road - 3

Total 3 6 2 1 12

On July 22, 2012, at around 05:40; A Descon Tata bus, while going out of the DESCON site towards village ,In front of Descon TATA bus there was a CCEPC pickup. Pickup did not given any indication for the turn to left or right, suddenly pick-up takes right turn and the front right corner of the Descon bus struck with the back left corner of CCEPC pickup. Please note that no person was injured in the accident.

Up to Date Road Traffic Accident

Tarif Road-1

Ring Road - 5

Village Road – 16

On July 21, 2012 at 16:15; KN Rental Bus Al Nawras (KN-147) was commuting labors to Al Salam City Camp. On the way the bus collided with another double cabin pick up and swerved to the right causing injuries to the workers on board.


Monthly KPI and Target 2010 – 2012 Up to July 2012 Fatality Rate

1

Lost time Injury Frequency Rate

1 0.03 0.02

0

0.01

Target 0

0.002

0 Actual Fatality

Target Fatality

Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00

Target 0.02

Target 0.20

Actual LTIR

Target LTIR

Observation + Near Misses Cases 4000 3500 3000 2500 2000 1500 1000 500 0.07 0

Target >1000

Actual (Observation + Near Misses)

Actual RIR

Target RIR

Target (Observation + Near Misses)

2,923


Safe Man-hours Target 2011 - 2012 Target 80 Million Safe Man-hours 60 Million Safe Man-hours Achieved July 26, 2012 40 Million Safe Man-hours Achieved March 30, 2012 20 Million Safe Man-hours Achieved December 09, 2011 10 Million Safe Man-hours Achieved October 07, 2011

374 Days without Lost Time Injury


Avoid Using Mobile while Driving for July 2012

Disciplinary Action TCM

JGC

32 25

124 145

USING MOBILE WHILE DRIVING WARNING LETTER

COACHING

269 138

300

131 Operators

Drivers

500

Sticker Issued


Corrective Action

Hazard Hunt Falling Object for July 2012

20 68

TCM

JGC

Closed

Pending

75

68 20

13

Hazard Hunt

54 HSE Officer

58

Toolbox Meeting Management

Walk down

30

52,166 Attendees


Safety Campaign Materials For August 2012

COACHING

Hazard Search Event Hazard Search Event

SURVEY

Food on Site

Permit to Work & Electrical

Hygiene

Survey on Site

Coaching Activities to commence on August 1-31 to be Lead by Safety Engineers of JGC and Tecnimont. They will be conducting lectures on food hazards on site

All safety engineers (TCM-JGC) will conduct The Hazard Hunt applicable to all locations, for PTW & Electrical. Hazard Hunt day on August 5 & 12, 2012

All safety engineers (TCM-JGC) will conduct The Hazard Hunt applicable to all locations especially on elevated areas found with Pee Bottle and left over food. Hazard Hunt day on August 19 & 26, 2012

All safety engineers (TCM-JGC) lead a spot check on the result of coaching regarding understanding on eating on site in all areas. 20% of the workers are Unaware of the risk. 80% knowledgeable.


SAFETY FOR LIFE

HSEJul2012  

http://www.h5jvhse.com/Safety/Documents/Presentation/HSEJul2012.pdf

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