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Ă–verkkast Engineering Foundry Technical Consultancy

Company presentation


Överkkast Engineering

Company presentation

Foundry Technical Consultancy

Introduction Överkkast Engineering is a EU based consulting company and has been established recently to offer specialized consultancy services to foundries as well as to satisfy the growing requirements for foundry competencies and expertise to those companies that fabricate, specify, design, procure and use castings. Our typical client profile includes Foundries, Original Equipment Manufacturers OEM, Engineering Companies, Casting buyers, Consultant Engineers, Government Agencies and Industry Technical Societies. We are able to provide services, to worldwide clients, and intervene on their business fields located in Europe, Asia, India, North and South America.

Överkkast Engineering can propose to small foundries solutions for improving competitiveness and prepare them for new business growth and opportunities. This is where the added value of our expertise is. Material Field:  Grey Irons & Ductile Irons (ex: GGL-250, SiMo, Ni-Resist)  Stainless Steel (ex: 1.4826, 1.4837, 1.4848, and 1.4849)  Aluminum Gravity die casting application (ex: EN AC-AlSi8Cu3)

>> Specialized into turbocharger and engine block activities. 2


Ă–verkkast Engineering

Company presentation

Foundry Technical Consultancy

Services

3

Technical consultancy

Training

Recruitment

We can provides detailed assistance through a comprehensive range of technical consultancy services to castings users and producers, also to companies that are expanding or relocating their businesses or supply base.

We offer diverse solutions in training and development, helping companies with tailor made training programs and career development paths for each individual employee.

For this reason, our recruitment and selection process will start with our clients’ goals. We fully align to your corporate culture, business strategy and talent needs.


Ă–verkkast Engineering

Company presentation

Foundry Technical Consultancy

Services

4

Technical consultancy

Casting Design

Quality

Supply Base Development & Benchmarking

Pattern Design Molding Process Design Feeding & Gating System Design Yield improvement program

Casting defects and failure analysis Problem solving Defect characterization, reduction and elimination

Supplier Need Assessments Customer Need Assessments Research and Profiling Competitive Benchmarking

Product Development

Cost & Pricing

Interim technical & Operational executive

Assistance in developing new products Design of Metallurgical parameters Follow up of performance in field trials Quality Checks

System for pricing of castings Should cost analysis Cost Control system Cost Estimation system

Foundry operations New plant implementation New Company establishment


Överkkast Engineering

Company presentation

Foundry Technical Consultancy

Services

Training

We are partnering with a group of casting experts in different field if necessary. By having top industry experts to deliver the training, and adjusting training content based on specific company needs and employee training needs, we can bring quality services based on real industry knowhow and applicable knowledge that can be adopted and used immediately after the training.

Standard and Tailored training (specific to the product/business field) • On-site training • On-line training • Seminar organization Systematic assessments and certification after received training (Överkkast certificate)

Tailored made training programs and career development paths 5


Överkkast Engineering

Company presentation

Foundry Technical Consultancy

Services

Recruitment

Who knows better than a foundry man where are the good foundry men ? Thanks to our network and connection, we can support you to find your talent in foundry.

Överkkast Engineering provides a specialty recruitment service, sourcing candidates across the engineering, scientific and technical foundry sectors.

Think of us as your silent partner. The one who sits in the background finding the people your business can’t do without 6


Överkkast Engineering

Company presentation

Foundry Technical Consultancy

Case study

NWS DSP GTI MTE

Interim technical & Operational executive

Following its take in the capital of TrompetterGuss and the increase in its stake in Streit to 89%, MEITA Industrial Co. Ltd. is expanding and accelerating its strategy, by investing a new Stainless steel facility in Europe – Serbia (MTE). Överkkast Engineering has been assigned to support Mei Ta Industrial Co. Ltd.

Position: Vice President of MTE (Mei Ta Europe)

Main project figures:

In order to support the realization of the global strategy of Mei Ta Industrial Co. Ltd., Överkkast Engineering has dedicated his owner & consultant (100%), to provide the full support to one of the biggest new foundry implementation in Europe. Excellent achievement has been realized despite of a complex legal and administrative environment.

Total investment Phase 1 (2017) 40M€ Phase 2 (2019)

20M€

Capacity of production Phase 1 (2017)

1.5M units

Phase 2 (2019)

1.5M units

Project Road-Map End-2014 Location choices & Feasibility Study Mar-16 Permits & Construction Bulding Sep-17 SOP Foundry Jun-17 SOP Machining

Total of Employement (1400) Phase 1 (2017)

700

Phase 2 (2018)

+ 300-400

White collars Blue Collars

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circa 100 1200 to 1400

Physical needs Land Size

30 ha

Facility building

40.000 sqm

Power ressources 25KVA


Överkkast Engineering

Company presentation

Foundry Technical Consultancy

Case study

Interim technical & Operational executive

What we did

1. Establishment of the operational model for the client, considering the local procurement/physical distribution/infrastructure environment, and also the impact on the client’s global supply chain consolidation of the local business in terms of efficiency improvements and international tax benefits between Poland and Serbia. Market related factors Proximity to markets Shipping costs to market areas Size of market Warehouses proximity Customer plants proximity Anticipation of growth markets

Incentive Plans Cash Grant Employment Land & Infrastructures Taxes & VAT exemptions Other Incentives

Tangible cost factors Transportation Labors Power ressources

Intangible cost factor Environmental factors International consideration Community attitude Quality of life Zoning and legal regulation

2. Lead locally the establishment and implementation of the new subsidiary of Mei Ta industrial group related to all aspects (Legal, Construction, HR, Finance, etc…).

4. Lead the investment negotiations with the top Level of the Republic of Serbia (Prime Minister Level).

Main incentives received Cash grant of 35% of the value of the total investment (=21M€) for an obligation of 770 workplaces (=27.273€/worker) 30 ha including 14ha free of charge (=1.75M€ saving) 750 tons of hazardous waste removal free of charge

Establishment of a new Free Trade Zone All infrastructure connections at the border of the plot free of Charge (500K€)

3. Ensure the plant implementation and its strategy in Serbia.

Free water and garbage removal for three years (200K€) Free fortification of the dyke on Sava & Kolubara rivers (250K€)

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Ă–verkkast Engineering

Company presentation

Foundry Technical Consultancy

Clients

NWS

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DSP GTI

MTE


Ă–verkkast Engineering

Company presentation

Foundry Technical Consultancy

Partnerships ORC Expert Advisory (formerly called Intota) is a business-to-business service connecting business, technical and legal professionals. ORC experts provide Expert Consulting, Expert Witness Services, and Expert-based Research covering a wide variety of needs such as market research, product development, materials sourcing, manufacturing production, and litigation consulting

Establishment of Partnership / collaboration on-going Cast-Designer is a software package special designed for casting business, includes the casting part design and evaluation, mold design and validation and production optimization. Ă–verkkast Engineering to be European exclusive distributor.

A.T.F. is one of four components of organizations representing the profession of the French Foundry, its purpose is to ensure the development of the foundry and all techniques related to it, to unite, educate and promote a continuous learning, and participate to the development of casting technologies and sciences.

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Ul. Wojkoska Polskiego 157 98-200 Sieradz / Poland Phone: +48 530704678 • E-Mail: contact@overkkast.com Web: www.overkkast.com

Overkkast presentation 2016  
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