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100 Tiger Drive, Poteau, Oklahoma 74953 Phone (866) 688-1778

Fax (918) 649-3732

Verison NC R.17


Contents Figure

Description

Page

Fig. 1

Motor & Transmission Mounts

1

Fig. 2

Cylinder Head

3

Fig. 3

Cylinder Head Side Case

5

Fig. 4

Cylinder Block

7

Fig. 5

Oil Pan

9

Fig. 6

Engine Mounts

11

Fig. 7

Crankshaft & Piston

13

Fig. 8

Valve Train

15

Fig.9

Timing Components

17

Fig. 10

Intake Manifold

19

Fig. 11

Engine Ignition & Relays

21

Fig. 12

Starter

24

Fig. 13

Alternator

26

Fig. 14

Distributor

29

Fig. 15

Clutch

31

Fig. 16

Intake Manifold

33

Fig. 17

Throttle Body

35

Fig. 18

Oil Pump

37

Fig. 19

Water Pump

39

Fig. 20

Transmission

41

Fig. 21

Transmission Case

44

Fig. 22

Gear Shifter Lever Case

46

Fig. 23

Emission Control

48

Fig. 24

Fuel Pump

50

Fig. 25

Fuel Tank

52

Fig. 26

Air Filter Housing

54

Fig. 27

Exhaust & Muffler System

56


Contents Figure

Description

Page

Fig. 28

Radiator

58

Fig. 29

Gear Shifter

60

Fig. 30

Drive Shaft

62

Fig. 31

Rear Axle

64

Fig. 32

Differential Gear

67

Fig. 33

Frame

70

Fig. 34

Front Suspension

72

Fig. 35

Rear Suspension

74

Fig. 36

Front Axle

76

Fig. 37

Front Axle & Brake

78

Fig. 38

Tire & Wheel

81

Fig. 39

Tire Carrier

83

Fig. 40

Steering Wheel

85

Fig. 41

Steering System

87

Fig. 42

Pedal & Pedal Bracket

89

Fig. 43

Master Cylinder

91

Fig. 44

Brake Reservior

93

Fig. 45

Brake Pipe

95

Fig. 46

Parking Brake & Cable

97

Fig. 47

Battery

99

Fig. 48

Speedometer & Halifax

101

Fig. 49

Head Lamp & Turn Signal

103

Fig. 50

Front Fog Lamp

105

Fig. 51

Rear Tail Lamp & License Plate Lamp

107

Fig. 52

Body Wiring Harness

109

Fig. 53

Chasis Wiring Harness

111

Fig. 54

Combination Switch & Electrical Controls

113


Contents Figure

Description

Page

Fig. 55

Ignition Switch & Door Locks

115

Fig. 56

Radio & Antenna

117

Fig. 57

Tool Kit

119

Fig. 58

Body Panel

121

Fig. 59

Body Suspension

124

Fig. 60

Console

126

Fig. 61

Mud Flap

128

Fig. 62

Inner Garnish & Weather Strip

130

Fig. 63

Floor Mat

132

Fig. 64

Front Bumper

134

Fig. 65

Wiper Motor & Wiper Blades

136

Fig. 66

Windshield Washer

138

Fig. 67

Windshield & Rear Glass

140

Fig. 68

Front Hood

142

Fig. 69

Front Fender

144

Fig. 70

Door Panel & Inner Garnish

146

Fig. 71

Door Window & Regulator

148

Fig. 72

Door Handles & Locks

150

Fig. 73

Rear Door

152

Fig. 74

Rear Door Handles & Latches

154

Fig. 75

Front Seats

156

Fig. 76

Rear Seat

158

Fig. 77

Rear View Mirror & Sun Visor

160

Fig. 78

Seat Belt

162

Fig. 79

Dash Board

164

Fig. 80

Ventilator

167

Fig. 81

Intake Case

169


Contents Figure

Description

Page

Fig. 82

Heater

171

Fig. 83

Heater Control Valve

173

Fig. 84

Cargo Bed

175

Fig. 85

Accelerator Cable

178

Fig. 86

Front Brake ASM

180

Fig. 87

Rear Brake ASM

182

Fig. 88

Automatic Transmission

184


FIGURE 1 ENGINE & TRANSMISSION ASM

1


FIGURE 1 ENGINE & TRANSMISSION ASM NO 1 2 3 4 5

DESCRIPTION ENGINE ASM MOTOR MOUNT LH MOTOR MOUNT RH REAR SUSPENSION BRACKET TRANSMISSION ASM (5-SPEED)

PART NO. JL465Q5 CK1000110N1 CK1000120N1 CK1000130N1 CK1700100N1

2

ALL 1 1 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 2 CYLINDER HEAD

3


FIGURE 2 CYLINDER HEAD NO 1 2-3 4 5 7 8 9 10 11 12 13 15 16 19 20 22

DESCRIPTION CLINDER HEAD VALVE GUIDE INT/EXH PLUG BOLT KNOCK PIN CYLINDER HEAD GASKET CYLINDER HEAD COVER WASHER BOLT CYLINDER HEAD COVER SEAL BREATHER HOSE OIL FILTER CAP SPARK PLUG PVC VALVE SEAL PVC VALVE PVC HOSE

PART NO. 1003010A1 1003013D 1003016D 1000031D 1000028D2 1003070A2 1003050A8 1000061D 1000059D 1003064D-B1 1014109A9 1003060-01 3707600D

1014013-01 1014020-01 1014112A8

4

ALL 1 8 4 10 2 1 1 4 4 1 1 1 4 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 3 CYLINDER HEAD SIDE CASE

5


FIGURE 3 CYLINDER HEAD SIDE CASE NO

DESCRIPTION

1 2

CYLINDER HEAD CASE BOLT/ WASHER

3

BOLT/ WASHER

4 5 6 7

KNOCK PIN SIDE CASE GASKET DISTRIBUTOR CASE BOLT

8 9

WASHER BOLT/ WASHER

10 11 12

KNOCK PIN DISTRIBUTOR CASE GASKET CLAMP

PART NO. 1000128D GB/T5783-200M8 GB/T5783-2000MX20 GB/T859-1987-6 1000122D 1000123D 1000038A1 GB/T5782-2000M8-60 TB/T848-1985-8 GB/T5783-2000M8X30 GB/T848-1985-8 1000122D 1000035D 1000012D

6

ALL 1 3/3 2/2

2 1 1 1 1 2/2

2 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 4 CYLINDER BLOCK

7


FIGURE 4 CYLINDER BLOCK NO 1

DESCRIPTION

2 3 4 5 6 7 8

CYLINDER BLOCK COMPLETE ENGINE PLUG PLUG OIL GALLERY PLUG Z-1/4 OIL GALLERY PLUG Z-1/8 MAIN CAP BOLT CYLINDER BLOCK PLATE BOLT/ WASHER

9 10 11 12

PLATE GASKET CLUTCH HOUSING UPPER PLATE CLUTCH HOUSING LOWER PLATE BOLT/ WASHER

13 14

OIL DIPSTICK CRANKSHAFT MAIN CAP CRANKSHAFT MAIN CAP CRANKSHAFT MAIN CAP CRANKSHAFT MAIN CAP CRANKSHAFT MAIN CAP OIL DIPSTICK TUBE KNOCK SENSOR BOLT

15 16 17

NO.1 NO.2 NO.3 NO.4 NO.5

PART NO. 1002010A10 JL465Q5 1002012D 1003016D 1011011D 1002032D 1002019D 1002027D GB/T5786-2000M6X20 1002028D 1000097D 1701149D GB/T5783-2000M6X10

1002050A8 1002017D 1002016D 1002015D 1002014D 1002013D 1000195A8 3752010B3 Q1860825

8

ALL 1 1 3 2 3 1 10 1 8 1 1 1 2 1 1 1 1 1 1 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 5 OIL PAN

9


FIGURE 5 OIL PAN NO

DESCRIPTION

1 2 3

OIL PAN OIL PAN GASKET BOLT

4 5 6 7 8 9

WASHER OIL DRAIN PLUG OIL DRAIN PLUG GASKET OIL PUMP SCREEN O’RING BOLT/ WASHER

PART NO. 1009010D 1000064D GB/T5783-2000M6X20 GB/T859-1987-6 1009018D 1009017D 1010010D 1002031D GB/T5783-2000M6X14 GB/T859-1987-6

10

ALL 1 1 18 18 1 1 1 1 2/2

SINGLE CAB

CREW CAB

NOTE


FIGURE 6 ENGINE MOUNTS

11


FIGURE 6 ENGINE MOUNTS NO

DESCRIPTION

PART NO.

ALL

1

BRACKET BUSHING

CK1000 100N1-053

2

2 3

SUSPENSION BRACKET CUSHION RH BOLT

CK1000 120N1 CK1000 100N1-054

1 3

4 5

SUSPENSION BRACKET CUSHION LH BOLT M10X90-8.8

CK1000 110N1 CK1000 100N1-055

1 3

6 7 8 9 10

BOLT M10-8 NUT WASHER WASHER SUSPENSION BRACKET CUSHION REAR SUSPENSION BRACKET CUSHION TRANSMISSION BOLT

GB/T5782-2000 GB/T6170-2000 GB/T93-1987 GB/T97.1-2002 CK1000 100N1-056

3 3 3 3 1

CK2801 480N1

1

GB/T5783-2000

3

11 12

12

SINGLE CAB

CREW CAB

NOTE 1161050F10 0155010253 0155010203

1181077A00


FIGURE 7 CRANKSHAFT & PISTONS

13


FIGURE 7 CRANKSHAFT & PISTONS NO

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PISTON RING SET (STD) PISTON (STD) PISTON PIN PISTON PIN LOCK CONNECTING ROD CONNECTING ROD NUT CONNECTING ROD BEARING (STD) CRANKSHAFT MAIN BEARINGS (STD) CRANKSHAFT THRUST WASHER FRONT OIL SEAL TIMING BELT GUIDE TIMING BELT PULLEY KEY (5X19)

15 16 17 18 19 20 21

PULLEY BOLT/ WASHER (M12X1.25X25) PILOT BEARING REAR MAIN SEAL HOUSING GASKET REAR MAIN SEAL HOUSING BOLT/ WASHER

22

BOLT/ WASHER

23

KNOCK PIN

PART NO. 10002040A10(G) 1004028A10 1004021 1004022D 1004011D 1004012D 1004014D 1005022A10 1002021D 1000047D 1011016D 1000024 1000048

GB/T10099-19795X19 1000049D 1000105D GB/T276-94 1002022D 1002030D 1002020D GB/T5783-2000 GB/T97.1-1985-6 GB/T5783-2000 GB/T97.1-1985-6 1000014D2

14

ALL 4 4 4 4 4 8 8 1 10 2 1 1 1 1 1 1 1 1 1 1 4/4 2/2 2

SINGLE CAB

CREW CAB

NOTE


FIGURE 8 VALVE TRAIN

15


FIGURE 8 VALVE TRAIN NO

DESCRIPTION

1 2 3 4

CAMSHAFT OIL SEAL CAMSHAFT DISTRIBUTOR DRIVE GEAR SCREW

5 6 7

CAMSHAFT THRUST PLATE VALVE ROCKER SHAFT SCREW

8 9 10 11 12 13 14 15 16 17 18

VALVE ROCKER ARM ROCKER ARM SPRING INTAKE VALVE EXHAUST VALVE VALVE SPRING NUT VALVE ADJUSTING SCREW VALVE KEEPER VALVE SPRING RETAINER VALVE STEM OIL SEAL VALVE SPRING SEAT

PART NO. 1000124D 1006013A1 1006012D GB/T819-2000M6X12 1000129D 1007040D GB/T819-2000M6X14 1007020D 1007035D 1007033D1 1007032D1 1007030D 1007046D1

1007027D 1007028D 1007029D 09289-07005 1007021D

16

ALL 1 1 1 2 1 2 10 8 8 4 4 8 8 8 16 8 8 8

SINGLE CAB

CREW CAB

NOTE


FIGURE 9 TIMING COMPONENTS

17


FIGURE 9 TIMING COMPONENTS NO

DESCRIPTION

1 2 3 4

INSIDE COVER OUTSIDE COVER COVER GASKET BOLT/ WASHER

5 6 7 8 9 10

TIMING BELT PULLEY TIMING BELT KEY BOLT TIMING BELT TENSIONER BOLT

11 12 13 14

WASHER SPACER TENSIONER SPRING BOLT

15 16 17

WASHER WASHER BOLT/ WASHER

18

BOLT/ WASHER

PART NO. 1022010D 1023010D 1000029D GB/T5783-2000M6X20 GB/T96-1985 1000101 1000053 GB/T1099-1979 GB/T576-2000 1021010D GB/T5783-2000M8X40 1000066D 1000067D 1000065D

GB/T5783-2000M8X25 GB/T93-1987-8 1000019D GB/T5783-2000M6X10 GB/T97.1-1985-6 GB/T5783-2000M6X14 GB/T97.1-1985-6

18

ALL 1 1 1 4/4

1 1 1 1 1 1 1 1 1 1 1 1 5/5

1/1

SINGLE CAB

CREW CAB

NOTE


FIGURE 10 INTAKE MANIFOLD

11 10 9

11

3

12 12 5

1

2

4

9 13 14

15

20 9

6

8

15

13

7

14 17

18

9

16

19

19


FIGURE 10 INTAKE MANIFOLD NO 1 2 3

DESCRIPTION

PART NO.

ALL

1008040A9 1104100A8 3762010B3

1 1 1

4 5 6 7 8 9 10 11 12 13

INTAKE MANIFOLD FUEL RAIN ASM INTAKE AIR PRESSURE TEMP SENSOR ENGINE TEMP SENSOR (FAN) ENGINE TEMP SENSOR (WATER) THERMOSTAT HOUSING THERMOSTAT GASKET THERMOSTAT LONG CLAMP CLAMP BOLT BOLT BOLT

3762020B3 3808010-01 1008029A4 1008031D 1306010D1 1000012D 1000072D Q1860616-M6X10 Q1860616

1 1 1 1 1 4 1 2 2 2

14 15 16 17 18 19 20

WASHER BOLT COOLANT SYSTEM SCREW COOLANT SYSTEM SCREW WASHER CLAMP HOSE COOLANT FAN SWITCH

GB/T848-1985-8 Q1840812-N8X12 1008041-01 1008042-01 1000079D 1104102A8 1305010A4

GB/T5783-2000M8X30

20

2 2 1 1 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 11 ENGINE IGNITION & RELAY

21


FIGURE 11 IGNITION & RELAY NO

DESCRIPTION

PART NO.

ALL

1

STARTER

CK3700430N1

1

2

BOLT

CK1000100N1-118

2

3

NUT

CK1000100N1-119

1

4

ALTERNATOR

CK3700570N1

1

5

BOLT

CK1000100N1-120

1

6

NUT

CK1000100N1-121

1

7

ALTERNATOR BRACKET

CK1000100N1-122

1

8

ALTERNATOR GASKET

CK1000100N1-123

1

9

ALTERNATOR ADJUSTING ARM

CK1000100N1-124

1

10

ALTERNATOR BELT ADJUSTER

CK1000100N1-125

1

11

BOLT

CK1000100N1-126

1

12

ENGINE SUPPORT BRACKET

CK1000100N1-127

1

13

BOLT

CK1000100N1-128

1

14

BOLT

CK1000100N1-129

1

15

BOLT

CK1000100N1-130

2

16

BOLT

CK1000100N1-131

2

17

NUT

CK1000100N1-132

1

18

DISTRIBUTOR ASM

3706010A8

1

19

SCREW

CK1000100N1-133

1

20

DISTRIBUTOR HOSE

DK1000100N1-134

1

22

SINGLE CAB

CREW CAB

NOTE 3110077A00 015008303 0831610083 3140077A00 0155010853 0831610063 1155177A00 1155560G00 1156177A00 1156277A00 1156377A00 1158177A00 0911808106 0155008123 0155008203 0155008253 0813610083 3310077A00 0913808003 3346077A10


FIGURE 11 IGNITION & RELAY NO

DESCRIPTION

PART NO.

ALL

21

HOSE

CK1000100B1-135

1

22

HOSE

CK1000100B1-136

1

23

HOSE

CK1000100B1-137

1

24

HOSE JOINT

CK1000100N1-138

2

25

HOOP

CK1000100B1-139

1

26

WIRE TIE

CK1000100B1-140

1

27

CLIP

CK1000100B1-141

1

28 29

IGNITION COIL SCREW

CK3700560N1 CK1000100N1-142

1 1

30 31

PLUG WIRE SET RELAY

3707020A8(Z) CK100N1-149

1 1

37

CLIP

CK1000100N1-150

1

38

WIRE CLAMP

CK1000100B1-151

1

39

WIRE CLAMP

CK1000100B1-152

1

40

BOLT

CK1000100N1-153

1

23

SINGLE CAB

CREW CAB

NOTE 3346077A20 3346077A20 32346077A40 0936708007 09404122011 0940730401 0940800157 3705010B3 0216206123 3370577A00 3388477A00 0940800033 0940800035 0155008123


FIGURE 12 STARTER

24


FIGURE 12 STARTER NO

DESCRIPTION

PART NO.

ALL

STARTER

CK3700430N1

1

1

FORK ASM

CK3700430N1-001

1

2

BRUSH

CK3700430N1-002

4

3

BRUSH SPRING

CK3700430B1-003

4

4

GASKET

CK3700430B1-004

2

5

BRUSH BRACKET

CK3700430B1-005

1

6

INSULATING WASHER

CK3700430N1-006

1

7

GEAR RELAY ROD

CK3700430B1-007

1

8

SOLENOID SWITCH

CK3700430N1-008

1

9

BOLT

CK3700430N1-009

2

10

NUT

CK3700430N1-010

1

11

CLIP

CK3700430N1-011

1

12

ARMATURE

CK3700430N1-012

1

13

UNI-DIRECTIONAL CLUTCH

CK3700430N1-013

1

14

NUT

CK3700430N1-014

2

15

NUT

CK3700430N1-015

1

16

WASHER

CK3700430N1-016

1

17

NUT

CK3700430N1-017

1

25

SINGLE CAB

CREW CAB

NOTE 3110077A00 3110077A00 3113151A10 3113551A10 3115252A50 3117351A10 3117351A10 3119185020 3122051A10 3128151A10 3131051A10 3131251A10 3131151A10 3132077A00 0831610063 0831610083 0831201087 0831000083


FIGURE 13 ALTERNATOR

26


FIGURE 13 ALTERNATOR NO

DESCRIPTION

PART NO.

ALL

ALTERNATOR

CK3700570N1

1

1

PULLEY (SERPENTINE)

CK3700570N1-001

1

2

PULLEY BEARING

CK3700570N1-002

1

3

NUT

CK3700570N1-003

1

4

DRIVE SIDE COVER ASM

CK3700570N1-004

1

5

FRONT BEARING

CK3700570N1-005

1

6

BEARING RETAINER RING

CK3700570B1-006

1

7

SCREW

CK3700570B1-007

4

8

STUD BOLT

CK3700570N1-008

2

9

ROTOR

CK3700570N1-009

1

10

REAR BEARING

CK3700570N1-010

1

11

BEARING CAP

CK3700570N1-011

1

12

VOLTAGE REGULATOR

CK3700570N1-012

1

13

BRUSH BRACKET

CK3700570N1-013

1

14

SCREW

CK3700570N1-014

6

15

RECTIFIER

CK3700570N1-015

1

16

TERMINAL POST (INSULATED)

CK3700570N1-016

1

17

NUT

CK3700570N1-017

1

18

NUT

CK3700570B1-018

2

19

SCREW

CK3700570N1-019

2

27

SINGLE CAB

CREW CAB

NOTE 3140077A00 3117177A00 3179285250 3177586510 3158077A00 3158260F11 3158585251 3158685250 3158785250 3171060F11 3161286510 3161382610 3250077A00 3165677A00 0211204063 3162171C50 3151486510 0836115063 0831610053 0211234253


FIGURE 13 ALTERNATOR NO

DESCRIPTION

PART NO.

ALL

20

SCREW

CK3700570N1-020

1

21

BOLT

CK3700570N1-021

3

22

BOLT

CK3700570N1-022

2

28

SINGLE CAB

CREW CAB

NOTE 0211204083 3169185250 3165185251


FIGURE 14 DISTRIBUTOR

29


FIGURE 14 DISTRIBUTOR NO

DESCRIPTION

PART NO.

ALL

1 2

DISTRIBUTOR ASM DISTRIBUTOR CAP RUBBER PAD

3706010A8 10103706160A8 CK3700500N1-002

1 1 1

3 4 5

BOLT DISTRIBUTOR ROTOR IGNITION ASM

10103706020A8 CK3700500N1-005

1 N/A

6

SCREW

CK3700500N1-006

2

7

SCREW

CK3700500N1-007

2

8 9

VACUUM REGULATOR SCREW

N/A CK3700500N1-009

1

10

E-RING

CK3700500N1-010

1

11

O’RING

CK3700500N1-011

1

30

SINGLE CAB

CREW CAB

NOTE

3332455F11

3337077A00 3315180020 3315177A00 3323877A00 3323976410 3327854E10


FIGURE 15 CLUTCH

31


FIGURE 15 CLUTCH NO

DESCRIPTION

PART NO.

ALL

1 2

PRESSURE PLATE BOLT

1601010A6 CK1000100N1-155

1 6

3 4

CLUTCH DISC CLUTCH RELEASE FORK

1601020A6 CK1000100N1-157

1 1

5

CLUTCH RELEASE SUPPORT

CK1000100N1-158

1

6

RETURN SPRING BRACKET

CK1000100N1-159

1

7

CLIP

CK1000100N1-160

1

8

CLIP

CK1000100B1-161

1

9 10

CK1600110N1 CK1600013N1

1 1

11

THROW OUT BEARING RETURN SPRING (DISENGGAGING) BOLT

CK1000100N1-162

1

12 13 14

CLUTCH CABLE BOLT CLIP

CK1602100N1 GB/T5781-2000 CK1602011N1

1 1 1

15

FLYWHEEL

1005020A6(G)

1

32

SINGLE CAB

CREW CAB

NOTE 0911708096 QS1706211472A QS1706221472A QS1706226472A QS1706231472A QS1706241472A

0155006123


FIGURE 16 INTAKE MANIFOLD

1 6

3

2

7 4 5

8

9

10

9 11

33


FIGURE 16 INTAKE MANIFOLD NO 1 2 3 4 5 6 7 8 9 10 11

DESCRIPTION GASKET PLATE BOLT GASKET STUD BOLT HOOK WASHER NUT CLAMP HOSE HOSE HIGH PRESSURE FUEL HOSE PROTECTOR

PART NO. 1000183A8 1000182A8 Q2180820

1000187A8 1000094D 1000027D GB/T848-1985-8 GB6170-2000-M8 1000070A8 100034A8 1000075A8 1000204A8

34

ALL 1 1 8 1 8 1 8 8 2 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 17 THROTTLE BODY

35


FIGURE 17 THROTTLE BODY NO

DESCRIPTION

1 2 3 4 5

THROTTLE BODY ASM IDLE MOTOR THROTTLE POSITION SENSOR THROTTLE GASKET SCREW

6

SCREW

7

BOLT

PART NO. CK1000100N1-171 CK1000100N1-172 CK1000100N1-173 CK1000100N1-174 GB/T818-200M3X14 GB/T818-2000M3X14 GB/T5782-2000M6X35

36

ALL 1 1 1 1 2 2 4

SINGLE CAB

CREW CAB

NOTE 1107200A8 3728010B3 3762030B3 1000184A8


FIGURE 18 OIL PUMP

37


FIGURE 18 OIL PUMP NO

DESCRIPTION

1 2 3 4 5 6 7 8 9

OIL PUMP ASM OIL GALLERY PLUG PUMP GEAR PUMP OUTER GEAR RELIEF VALVE RELIEF VALVE SPRING RELIEF VALVE PLUG GEAR PLATE SCREW

10 11

OIL PUMP CASE GASKET BOLT/ WASHER

12

BOLT/ WASHER

13 14 15 16 17

KNOCK PIN OIL FILTER OIL FILTER ADAPTER OIL FILTER STAND BOLT/ WASHER

18

BOLT/ WASHER

19 20 21 22 23 24 25

OIL FILTER STAND GASKET STAND TO PUMP ADAPTER O’RING OIL SENDING UNIT OIL SENDING UNIT LEAD WIRE PROTECTOR

PART NO. 1011010D 1011011D 1011020D

1011021D 1011014D 1011013D 1011012D 1011015D GM/T819-2000M6X12 1000051D GB/T5782-2000M6X35 GB/T97.1-1985-6 GB/T5782-2000M6X40 GB/T97.1-1985-6 1000014D2

1012010D2 1012031D 1012032D GB/T5782-2000M6X25 GB/T97.1-1985-6 GB/T5782-2000M6X60 GB/T97.1-1985-6 1000013D 1002026D 10002031D 3810010D 3810010D 3724200-01 1000078D

38

ALL 1 3 1 1 1 1 1 1 6 1 6/6

2/2

2 1 1 1 2/2

1/1

1 1 1 1 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 19 WATER PUMP

39


FIGURE 19 WATER PUMP NO

DESCRIPTION

1 2 3 4

WATER PUMP ASM WATER PUMP GASKET STUD BOLT NUT/ WASHER

5

BOLT/ WAHSER

6

BOLT/ WAHSER

7 8 9

WATER WATER WATER WATER

10 11

WASHER WASHER

PUMP PUMP PUMP PUMP

PULLEY (V-BELT) BELT (V-BELT) BELT (SERPENTINE) BOLT

PART NO. 1307010A1 1000052D 100092D

GB/T6170-2000M6 GB/T97.1-1985-6 GB/T5783-2000M6X30 GB/T97.1-1985-6 GB/T5783-2000M6X30 GB/T97.1-1985-6 100017D 1000077B4 1000077A6 GB/T5783-2000M6X10 GB/T97.1-1985-6 GB/T859-1987-6

40

ALL 1 1 1 2/2

2/2

1/1

1 A/R A/R 4 4 4

SINGLE CAB

CREW CAB

NOTE


FIGURE 20 TRANSMISSION

41


FIGURE 20 TRANSMISSION NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DESCRIPTION INPUT SHAFT INPUT SHAFT 3Rrd gear INPUT SHAFT 4TH gear BEARING REAR INPUT SHAFT BEARING FRONT INPUT SHAFT BEARING BEARING OIL SEAL REAR CYLINDER REAR CIRCLIP FRONT CYLINDER REAR CIRLCIP BEARING FRONT CYLINDER REAR CLIRCLIP MAINSHAFT PRESSURE PLATE BOLT BEARING CIRCLIP CIRLCLIP BEARING COUNTER SHAFT COUNTER SHAFT 1st GEAR COUNTER SHAFT 2nd GEAR COUNTER SHAFT GEAR BEARING GASKET CIRCLIP NUT BEARING BEARING BEARING CIRCLIP CIRCLIP LOW SPEED SYNCHRONIZER HIGH SPEED SYNCHRONIZER 5th SYNCHRONIZER 1st SYNCHRONIZER

PART NO. CK1700100N1-001 CK1700100B1-002 CK1700100N1-003

CK1700100B1-004 CK1700100N1-005 CK1700100N1-006 CK1700100N1-007 CK1700100N1-008 CK1700100N1-009 CK1700100N1-010 CK1700100B1-011 CK1700100N1-012 CK1700100N1-013

CK1700100N1-014 CK1700100N1-015 CK1700100N1-016 CK1700100N1-017 CK1700100N1-018 CK1700100N1-019 CK1700100N1-020 CK1700100N1-021 CK1700100N1-022 CK1700100N1-023 CK1700100N1-024 CK1700100N1-025 CK1700100N1-026 CK1700100N1-027 CK1700100N1-028 CK1700100N1-029 CK1700100N1-030 CK1700100N1-031 CK1700100N1-032 CK1700100N1-033 CK1700100N1-034 CK1700100B1-035 CK1700100N1-036

42

ALL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 20 TRANSMISSION NO 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

DESCRIPTION nd

2 SYNCHRONIZER HIGH SPEED SYNCHRONIZER RING SPRING SPRING SPRING CIRCLIP CIRCLIP CIRCLIP SLIDE BLOCK SLIDE BLOCK SLIDE BLOCK REVERSE GEAR SHAFT REVERSE IDLE GEAR SCREW WASHER WASHER SPEEDOMETER WORM WORN GEAR O’RING OIL SEAL HOP RING BOLT BALL RING

PART NO. CK1700100N1-037 CK1700100N1-038 CK1700100N1-039 CK1700100N1-040 CK1700100N1-041 CK1700100N1-042 CK1700100N1-043 CK1700100N1-044 CK1700100N1-045 CK1700100N1-046 CK1700100N1-047 CK1700100N1-048 CK1700100N1-049 CK1700100N1-050 CK1700100N1-051 CK1700100N1-052 CK1700100N1-053 CK1700100N1-054 CK1700100B1-055 CK1700100N1-056 CK1700100N1-057 CK1700100N1-058 CK1700100N1-059 GB308-89 CK1700100N1-060

43

ALL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SINGLE CAB

CREW CAB

NOTE


FIGURE 21 TRANSMISSION CASE

23

44


FIGURE 21 TRANSMISSION CASE NO

DESCRIPTION

PART NO.

ALL

1

FRONT CASE

CK1700100B1-061

1

2

REAR CASE

CK1700100N1-062

1

3 4

REAR CASE COVER BACK UP LAMP SWITCH

CK1700100N1-063 CK1700100N1-064

1 1

5 6

LOCATING PIN BOLT

CK1700100N1-065 CK1700100N1-066

1 1

7

INPUT SLOT

CK1700100N1-067

1

8 9

EXHAUST PLUG DUST BOOT

CK1700100N1-068 CK1700100N1-069

1 1

10 11

OIL DRAIN PLUG OIL DRAIN PLUG

CK1700100N1-070 CK1700100N1-071

1 1

12

TAIL HOUSING OIL SEAL

CK1700100N1-072

1

13 14

BOLT HOLE COVER

CK1700100N1-073 CK1700100N1-074

5 1

15 16

STUD BOLT STUD BOLT

CK1700100N1-075 CK1700100N1-076

1 1

17

BOLT

CK1700100N1-077

1

18 19

BOLT BOLT

CK1700100N1-078 CK1700100N1-079

5 3

20

LOCATING PIN

CK1700100N1-080

3

21

PIN

CK1700100N1-081

4

22

EXTENSION CASE

CK1700100N1-082

2

23

SPEEDOMETER DRIVE GEAR

CK1700100N1-00

1

45

SINGLE CAB

CREW CAB

NOTE


FIGURE 22 GEAR SHIFTER Lever Case

46


FIGURE 22 GEAR SHIFTER Lever Case 22

ROCKER BAR

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 51

GASKET GASKET GEAR SHAFT BUIDE BOX SPRING SPRING CAM CAM SEAT RETURN SPRING BOLT ROCKER ARM ROCKER ARM DUST BOOT DUST BOOT RELOCATION ROCKER BRACKET DUST BOOT WASHER PIN CAM SEAT PIN CAM PIN PIN PIN OIL SEAL E-RING BOLT WASHER NUT WASHER WASHER

CK1700100N1103 CK1700100N1-104 CK1700100N1-105 CK1700100N1-106 CK1700100N1-107 CK1700100N1-108 CK1700100N1-109 CK1700100N1-110 CK1700100N1-111 CK1700100N1-112 CK1700100N1-113 CK1700100N1-114 CK1700100N1-115 CK1700100N1-116 CK1700100N1-117 CK1700100N1-118 CK1700100N1-119 CK1700100N1-120 CK1700100N1-121 CK1700100N1-122 CK1700100N1-123 CK1700100N1-124 CK1700100N1-125 CK1700100N1-126 CK1700100N1-127 CK1700100N1-128 CK1700100N1-129 CK1700100N1-130 GB6170-86 GB859-87 GB859-87

47

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


FIGURE 23 EMISSION CONTROL

48


FIGURE 23 EMISSION CONTROL NO

DESCRIPTION

PART NO.

ALL

1

PVC VALVE SEAL

1014013-01

1

2

PVC VALVE

1014020-01

1

3

CLIP

CK1100001N1-003

2

4

PVC VALVE VENT PIPE

CK1100001N1-004

1

5

CK1101040N1

1

6

BI-DIRECTIONAL VALVE W/ATTACHMENT CANISTER ASM

CK1101800N1

1

7

TUBE I

CK1101801N1

1

8 9

FUEL VAPOR HOSE II CRANKCASE EMISSION PIPE

CK1104018N1 CK1100001N1-005

1

10

CANISTER CONTROL VALVE EVAP CANISTER CONTROL VALVE

CK3700510N1

1

SINGLE CAB

CREW CAB

NOTE

0940113417 1014112A8

1101800-07

1014109A9 1101100B3

49


FIGURE 24 FUEL PUMP

50


FIGURE 24 FUEL PUMP NO

DESCRIPTION

PART NO.

ALL

1

FUEL PUMP & SENSOR LEVEL ASM

CK3700470N1

1

5 6

FUEL PUMP MOUNTING GASKET FUEL PUMP PLATE

CK1100001N1-009 CK1101 013N1

1 1

7 8

BOLT RETURN HOSE

GB/T5781-2000 CK1104011N1

6 1

9

CK1104017N1

1

CK1104014N1

1

CK1104013N1

1

CK1104016N1

1

13

RETURN HOSE (ELECTRONIC SPRAY II) RETURN HOSE (ELECTRONIC SPRAY I) RETURN HOSE (ELECTRONIC SPRAY I) RETURN HOSE (ELECTRONIC SPRAY II) PIPE LOCK BRACKET

CK1104023N1

1

14

BOLT

GB/T5781-2000

1

15 16

NUT FUEL FILTER

GB/T41-2000 CK1117010N1

1 1

17 18

BOLT NUT

GB/T5781-2000 GB/T41-2000

2 2

19

CLIP

CK1104021N1

2

20 21

BOLT NUT

GB/T5871-2000 GB/T41-2000

2 2

10 11 12

51

SINGLE CAB

CREW CAB

NOTE 1106011-01 1106012-01

1117010-03


FIGURE 25 FUEL TANK

52


FIGURE 25 FUEL TANK NO

DESCRIPTION

PART NO.

ALL

1

GAS TANK

CK1101100N1

1

2 3

BOLT GAS CAP

GB/T5783-2000 CK1101300N1

4 1

4 5

FUEL FILLER NECK FUEL FILLER HOSE

CK1101200N1 CK1101012N1

1 1

6

HOSE CLAMP

QC/T621-1997

2

7 8

FUEL RETURN HOSE HOSE CLAMP

CK1104011N1 CK1100001N1-010

1 1

9

FUEL SUCTION VALVE

CK1100001N1-011

2

10

FUEL VAPOR HOSE

CK1104015N1

1

11

HOSE CLAMP

CK1100001N1-012

1

12

HOSE CLAMP

CK1100001N1-013

1

13

FUEL VAPOR CONNECTION HOSE

CK1104012N1

1

14

FUEL TANK SHIELD

CK1100001N1-014

1

15

CLAMP

CK1100001N1-015

2

53

SINGLE CAB

CREW CAB

NOTE

0940115401 8928077A00 0940110403 0940110401 7931177A00 0940908327


FIGURE 26 AIR FILTER HOUSING

54


FIGURE 26 AIR FILTER HOUSING NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

AIR FILTER HOUSING ASM

CK1109100N6

1

2 3

AIR CLEANER BRACKET MODULE NUT

CK1109110N1 GB/T13680-1992

1 4

4 5

BOLT WASHER

GB/T5781-2000 GB/T97.1-2002

4 4

6

WASHER

GB/T93-1987

4

7 8

INTAKE PIPE INTAKE PIPE BRACKET 1

CK1109301N1 CK1109302N1

1 1

9 10

INTAKE PIPE BRACKET 2 INTAKE PIPE BUCKLE 1

CK1109303N1 CK1109304N1

1 1

11

INTAKE PIPE BUCKLE 2

CK1109305N1

1

12 13

BOLT WASHER

GB/T5781-2000 GB/T97.1-2002

4 4

14 15

WASHER INTAKE PIPE 1

GB/T93-1987 CK1109011N1

4 1

16

INTAKE PIPE 2

CK1109012N1

1

17 18

INTAKE PIPE 3 INTAKE PIPE 4

CK1109013N1 CK1109014N1

1 1

19

INTAKE PIPE HOOP BRACKET

CK1109015N1

1

20

INTAKE PIPE HOOP COVER

CK1109016N1

1

21

CLAMP

Q672B70

1

22

CLAMP

Q672B64

1

23

CLIP

09402-60501

4

24

BOLT

GB/T5781-2000

4

25

AIR CLEANER INTAKE PIPE

CK1109019N2

1

26

MIDDLE INTAKE PIPE ASM

CK1109400N2

1

27

BOLT

GB/T5781-2000

2

28

WASHER

GB/T97.1-2002

2

29

WASHER

GB/T93-1987

2

30

CLAMP

Q672B64

3

AIR FILTER

CK1109100N1

55

1

NOTE


FIGURE 27 EXHAUST & MUFFLER

56


FIGURE 27 EXHAUST & MUFFLER NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

EXHAUST MANIFOLD

CK1200001N1-001

1

NOTE 1008010A8

2 3

EXHAUST GASKET BOLT

CK1200001N1-002 CK1200001N1-003

1 6

1000054D 01550-08253

4 5

STUD BOLT NUT

CK1200001N1-004 CK1200001N1-005

2 2

01411-08253 08310-00083

6

EXHAUST PIPE COVER

CK1200001N1-006

1

14120-77A00

7 8

EXHAUST PIPE COVER LOWER BOLT

CK1200001N1-007 CK1200001N1-008

1 7

14130-77A00 09103-06168

9 10

STUD BOLT NUT

CK1200001N1-009 CK1200001N1-010

4 4

01411-06123 08316-35063

11

EXHAUST PIPE HEADER

CK1200001N1-011

1

14190-77A00

12

CK1200001N1-012

1

1201010-01

13

EXHAUST GASKET (HEADER TO HEADER PIPE) STUD BOLT

CK1200001N1-013

3

01411-10253

14 15

NUT EXHUASET DONUT

CK1200001N1-014 1201041-01

3 1

09159-10016

16

MUFFLER FLANGE BOLT

CK1200109N1

2

17 18

EXHAUST PIPE SPRING MUFFLER

CK1200108N1 CK1201100N1

2 1

19

MUFFLER HANGAR

CK1200101N1

4

1201021-01

20

CATALYTIC CONVERTOR

CK1205100N1

1

1201300-02

21

EXHUASET DONUT

CK1200011N1

1

1201041-01

22

NUT

GB/T6170-2000

2

57


FIGURE 28 RADIATOR

58


FIGURE 28 RADIATOR NO

DESCRIPTION

PART NO.

ALL

1

RADIATOR

CK1301100N1

1

2 3

RADIATOR BRACE BOLT

CK1301101N1 GB/T5781-2000

2 4

4 5

NUT WASHER

GB/T41-2000 GB/T93-1987

4 4

6

WASHER

GB/T97.1-2002

4

7 8

MOUNTING PAD BOLT

CK1300104H1 GB/T5780-2000

4 2

9 10

NUT WASHER

GB/T41-2000 GB/T96.2-2002

4 2

11

FLOOR WATER PIPE

CK1303900N1

1

12 13

BOLT WASHER

GB/T5781-2000 GB/T93-1987

4 4

14 15

WASHER WATER RESERVOIR

GB/T97.1-2002 CK1303110N1

4 1

16

HOSE

CK1303111N1

1

17 18

UPPER WATER HOSE (FRONT) UPPER WATER HOSE (REAR)

CK1303101N1 CK1303102N1

1 1

19

LOWER WATER HOSE (FRONT)

CK1303103N1

1

20

LOWER WATER HOSE (REAR)

CK1303104N1

1

21

CLAMP

Q672B32

4

22

CLAMP

Q672B35

2

23

CLAMP

Q672B38

2

FAN, SHROUD, MOTOR ASM

1

59

SINGLE CAB

CREW CAB

NOTE

1308010-01


FIGURE 29 GEAR SHIFTER

60


FIGURE 29 GEAR SHIFTER NO

DESCRIPTION

PART NO.

ALL

1

SHIFTER KNOB

CK1703001N1-001

1

2 3

SHIFTER BOOT GASKET

CK1703001N1-002 CK1703001B1-003

1 4

4 5

PAD GEAR SELECT CABLE

CK1703001N1-004 CK1703200N1

4 1

6

GEAR SHIFT CABLE

CK1703300N1

1

7

CABLE GUIDE

CK1703001N1-005

1

8

GEAR GABLE GROM PLATE

CK1703202N1

1

9

RUBBER PLATE

CK1703001N1-006

1

10

BOLT

CK1703001N1-007

4

11

WASHER

GB/T97.1-2002

2

12

E CLIP

CK1703001N1-008

2

13

COTTER PIN

GB/T91-2000

2

14 15

BOLT BOLT

GB/T5781-2000 GB/T5781-2000

2 2

16

WASHER

GB/T97.1-2002

1

17

COTTER PIN AUTOMATIC SHIFTER

GB/T91-2000 TT-500D

1 A/R

SHIFTER CABLE AUTOMATIC

SC63311703300-55 A/R

61

SINGLE CAB

CREW CAB

NOTE

2839177A00 2839577A00 0911808119 0938319001


FIGURE 30 DRIVESHAFT

62


FIGURE 30 DRIVE SHAFT NO

DESCRIPTION

PART NO.

ALL

1

DRIVESHAFT

CK2200100N1

1

2 3

REAR BOLT NUT

CK2200012N1 GB/T6171-2000

4 4

4

WASHER

GB/T93-1987

4

63

SINGLE CAB

CREW CAB

NOTE


FIGURE 31 REAR AXLE

64


FIGURE 31 REAR AXLE NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

NOTE

REAR AXLE ASM W/BRAKES

CK2400001B1

1

1 2

MASTER REDUCER BOLT

CK2400001N1-001 CK2400001N1-002

1 1

3

VENT COVER

CK2400001N1-003

1

4

REAR COVER

CK2400001N1-004

1

5

BOLT

Q150B1022

8

6 7

WASHER WASHER

Q40310 CK2400001N1-005

16 1

8

BOLT

CK2400001N1-006

1

9

NUT

CK2400001N1-007

8

10

SEMI-AXLE INSIDE SEAL

CK2400001N1-008

2

11

GASKET

CK2400001N1-009

12

RUBBER GASKET

CK2400001N1-010

2

13 14

SEMI-SHAFT LH SEMI-SHAFT RH

CK2400001N1-011 CK2400001N1-012

1 1

24QM01090 24QM0107601082 24QM01085 2403300KY 2403200KY

15

REAR BRAKE LH

CK2400001N1-013

1

3502010KY

16 17

REAR BRAKE RH REAR BRAKE DRUM

CK2400001N1-014 CK2400001N1-015

1 1

3502020KY 3502075KY

18

NUT

CK2400001N1-016

6

19

NUT L

CK2400001N1-017

6

20

REAR AXLE SEMI-SHAFT

CK2400001N1-018

2

BJ5028G2403054 BJ5028G2403154 2403065KY

21

BOLT L

CK2400001N1-019

6

22

BOLT R

CK2400001N1-020

6

23

RETAINER LOCK

CK2400001N1-022

2

24

SPRING

CK2400001N1-023

2

65

2402000KY 24QB01070 24QA01065 2401030KY

24QA01062 TLB65002401034

BJ5028G2403163 BJ5028G2403163 24QM03068 24QM03066


FIGURE 31 REAR AXLE NO

DESCRIPTION

PART NO.

ALL

25

ROLLER BEARING

GB/T297-97

2

26

SEMI-SHAFT OUTER SEAL

CK2400001N1-024

2

27

SPACER TUBE

CK2400001N1-025

2

28

SEMI-SHAFT SEAT

CK2400001N1-026

2

29

BOLT

CK2400001N1-027

8

30

DUST BOOT

CK2400001N1-028

2

31

GASKET

CK2400001N1-029

2

66

SINGLE CAB

CREW CAB

NOTE 24QM03070 24QM03062 24QM03061 24QA01088 24QM03064 24QM03069


FIGURE 32 DIFFERENTIAL GEAR

67


FIGURE 32 DIFFERENTIAL GEAR NO

DESCRIPTION

PART NO.

ALL

1

NUT

CK2400001N1-030

1

2 3

WASHER FLANGE

CK2400001N1-031 CK2400001N1-032

1 1

4 5

DUST BOOT FLANGE ASM

CK2400001N1-033 CK2400001N1-034

1 1

6

OIL SEAL

CK2400001N1-035

1

7

BEARING

32306AN

1

8

ADJUSTING WASHER

CK2400001N1-036

A/R

9 10

ADJUSTING SLEEVE SPACER

CK2400001N1-037 CK2400001N1-038

1 1

11

BEARING

32307CN

1

12

ADJUSTING WASHER

CK2400001N1-039

A/R

13

REAR AXLE BEVEL PINION

CK2400001N1-040

1

14 15

REAR AXLE HOUSING BOLT

CK2400001N1-041 CK2400001N1-042

1 4

16

BEARING COVER

CK2400001N1-043

2

17 18

DIFFERENTIAL ASM ADJUSTING WASHER

CK2400001N1-044 CK2400001N1-045

1 A/R

19

DIFFERENTIAL BEARING WASHER

CK2400001N1-046

1

20

DIFFERENTIAL SHELL

CK2400001N1-047

1

21

REAR AXLE CROWN GEAR

CK2400001N1-048

1

22

DIFFERENTIAL GEAR

CK2400001N1-049

2

23

WASHER

CK2400001N1-050

2

24

BEARING

30209E

2

25

PIN

CK2400001N1-051

1

26

PINION SHAFT

CK2400001N1-052

1

27

BOLT

CK2400001N1-053

10

28

THRUST BLOCK

CK2400001N1-054

1

68

SINGLE CAB

CREW CAB

NOTE

2402QA060 2402QA031-045

2402QB131-150 2402025KY 2402QB119 2402QB117 2403100KY 2402QB361-373 2402QB368 2402QM315 2402026KY 2402QM335

Q5280540

2402QM332


FIGURE 32 DIFFERENTIAL GEAR NO

DESCRIPTION

PART NO.

ALL

29

THRUST BLOCK

CK2400001N1-054

1

30 31

DIFFERENTIAL PINION WASHER

CK2400001N1-055 CK2400001N1-056

1 2

69

SINGLE CAB

CREW CAB

NOTE 2402QM332


FIGURE 33 FRAME

70


FIGURE 33 FRAME NO

DESCRIPTION

PART NO.

1

FRAME

CK2800000N1

2

FRAME

CK2800000N2

71

ALL

SINGLE CAB 1

CREW CAB 1

NOTE


FIGURE 34 FRONT SUSPENSION

72


FIGURE 34 FRONT SUSPENSION NO

DESCRIPTION

PART NO.

ALL

1

FRONT LEAF SPRING

CK2901100N1

2

2 3

FRONT “U” BOLT FRONT LEAF SPRING NUT

CK2901011N1 CK2901012N1

4 8

4 5

WASHER WASHER

B/T97.1-2002 GB/T93-1987

8 8

6

CK2901013N1

4

CK2901014N1

2

8

FRONT LEAF SPRING FRONT BRACKET SPACER FRONT LEAF SPRING FRONT PIVOT SHAFT NUT

GB/T6171-2000

2

9 10

WASHER GREASE NIPPLE

GB/T93-1987 QC/T407-1999

2 6

11

FRONT LEAF SPRING SHACKLE

CK2901015N1

2

12

CK2901016N1

4

13

FRONT LEAF SPRING EAR PIVOT SHAFT FRONT LEAF SPRING SHACKLE

CK2901017N1

2

14 15

NUT WASHER

GB/T6171-2000 GB/T93-1987

4 4

16

FRONT SHOCK ABSORBER

CK2905100N1

2

17 18

NUT FRONT BUMPING BLOCK ASM

GB/T6170-2000 CK2901110N1

4 2

19

FRONT LEAF SPRING LH LOWER FASTENING PLATE

CK2901120N1

1

20

NUT

GB/T6170-2000

2

21

FRONT LEAF SPRING RH LOWER FASTENING PLATE NUT

CK2901130N1

1

GB/T6170-2000

2

7

22

73

SINGLE CAB

CREW CAB

NOTE


FIGURE 35 REAR SUSPENSION

74


FIGURE 35 REAR SUSPENSION NO

DESCRIPTION

PART NO.

ALL

1

REAR LEAF SPRING

CK2911100N1

2

2 3

REAR “U” BOLT REAR LEAF SPRING CAP

CK2911011N1 CK2911012N1

4 2

4 5

FRONT LEAF NUT WASHER

CK2901012N1 GB/T97.1-2002

8 8

6

WASHER

GB/T93-1987

8

7

CK2901013N1

4

CK2901014N1

2

9 10

REAR LEAF SPRING FRONT BRACKET SPACER REAR LEAF SPRING FRONT PIVOT SHAFT NUT WASHER

GB/T6171-2000 GB/T93-1987

4 4

11

GREASE NIPPLE

QC/T407-1999

4

12

CK2911013N1

2

CK2911014N1

2

CK2901016N1

4

15

REAR LEAF SPRING SHACKLE (INSIDE) REAR LEAF SPING SHACKLE (OUTSIDE) REAR LEAF SPRING REAR PIVOT SHAFT NUT

GB/T6171-2000

2

16

REAR SHOCK ABSORBER

CK2915100N1

2

17

REAR BUMPING BLOCK ASM

CK2920100F1

2

8

13 14

75

SINGLE CAB

CREW CAB

NOTE


FIGURE 36 FRONT AXLE

76


FIGURE 36 FRONT AXLE NO 1

DESCRIPTION FRONT AXLE ASM W/BRAKES

PART NO. CK3000100N1

77

ALL

SINGLE CAB

CREW CAB

NOTE INCLUDES TIE ROD AND DRAG LINK ASM


FIGURE 37 FRONT AXLE & BRAKE

78


FIGURE 37 FRONT AXLE & BRAKE NO

DESCRIPTION

PART NO.

ALL

1

FRONT AXLE

CK3000100N1-001

1

2 3

CK3000100N1-002 CK3000100N1-003

1 1

4 5

STEERING RH LOWER TRAPEZIA SHAPED STEERING ARM TRANSVERSE LEVER RIGHT JOINT NUT

CK3000100N1-004 GB/T6170-2000

1 2

6

SPRING WASHER

GB/T93-1987

2

7 8

CLIP BOLT

CK3000100N1-005 GB/T5782-2000

2 2

9 10

TRANSVERSE LEVER TRANSVERSE LEVER LEFT JOINT

CK3003141N1 CK3000100N1-006

1 1

11

CK3000100N1-007

1

12 13

LOWER TRAPEZIA SHAPED STEERING ARM SEMI-CIRCLE KEY NUT

GB/T1099.1-2003 CK3000100N1-008

3 2

14 15

COTTER PIN THRUST BEARING

GB/T91-2000 GB/T301-1995

2 2

16

NUT

GB/T5786-2000

2

17 18

NUT SPRING WASHER

GB/T6171-2000 GB/T93-1987

4 2

19

STEERING ADJUSTING WASHER

CK3000100N1-009

A/R

20

HOOK

CK3000100N1-010

2

21

STEERING LH

CK3000100N1-011

1

22

STERRING ARM

CK3000100N1-012

1

23

GASKET

CK3000100N1-013

4

24

STEERING PIN

CK3000100N1-014

2

25

STEERING COVER PIN

Q72132

4

26

COTTER PIN

GB/T91-2000

3

27

NUT

CK3000100N1-015

1

28

NUT

CK3000100N1-016

2

29

CUP

GB1152-89

4

30

COTTER PIN

GB/T91-2000

2

31

WASHER

CK3000100N1-017

2

32

RING

CK3000100N1-018

2

79

SINGLE CAB

CREW CAB

NOTE 3001010KY


FIGURE 37 FRONT AXLE & BRAKE NO

DESCRIPTION

PART NO.

ALL

33

NUT

CK3000100N1-019

2

34 35

JOINT BOLT SPRING WASHER

CK3000100N1-020 GB/T93-1987

8 8

36 37

NUT FRONT BRAKE ASM LH

GB/T6171-2000 CK3000100N1-021

16 1

38

FRONT BRAKE ASM RH

CK3000100N1-022

1

39 40

FRONT WHEEL HUB SEAL FRONT AXLE BEARING

CK3000100N1-023 GB/T297-94 (D)

2 2

41 42

FRONT WHEEL HUB TAPERED ROLLER BEARING

CK3000100N1-024 GB/T297-94

2 2

43

FRONT BRAKE DRUM

CK3000100N1-025

2

44 45

SCREW WHEEL COVER

GB/T819-2000 CK3000100N1-026

6 2

46 47

NUT L NUT R

CK3000100N1-027 CK300100N1-028

6 6

48

BOLT L

CK3000100N1-029

6

49 50

BOLT R FRONT WHEEL HUB LH

CK3000100N1-030 CK3000100N1-031

6 1

51

FORNT WHEEL HUB RH

CK300100N1-032

1

FRONT BRAKE SHOE

3501300KY

4

REAR BRAKE SHOE

3501400KY

4

80

SINGLE CAB

CREW CAB

NOTE


FIGURE 38 TIRE & WHEEL

81


FIGURE 38 TIRE & WHEEL NO

DESCRIPTION

PART NO.

ALL

1

WHEEL

CK3101102N1

5

2 3

TIRE VALVE STEM

CK3106100N1 CK3106200N1

5 5

TIRE & WHEEL ASM

CK3101102N1-1

A/R

82

SINGLE CAB

CREW CAB

NOTE


FIGURE 39 TIRE CARRIER

83


FIGURE 39 TIRE CARRIER NO

DESCRIPTION

PART NO.

ALL

1

SPARE TIRE CARRIER

CK3105100N1

1

2 3

SPARE TIRE CARRIER CABLE SCREW

CK3105012N1 CK3105011N1

1 1

4 5

NUT NUT

GB/T6177.1-2000 CK3105013N1

1 1

6

WASHER

GB/T97.1-2002

2

7 8

PIN SHAFT COTTER PIN

GB/T882-1986 GB/T91-2000

2 2

84

SINGLE CAB

CREW CAB

NOTE


FIGURE 40 STEERING WHEEL

85


FIGURE 40 STEERING WHEEL NO

DESCRIPTION

PART NO.

ALL

1

STEERING WHEEL ASM

CK3402100N1

1

2 3

HORN COMP STEERING WHEEL CENTER COVER

CK3402100N1-001 CK3402100N1-002

1 1

86

SINGLE CAB

CREW CAB

NOTE


FIGURE 41 STEERING SYSTEM

87


FIGURE 41 STEERING SYSTEM NO 1

DESCRIPTION

PART NO.

ALL

CK3404100N1

1

CK3404200N1

1

3

STEERING COLUMN ASM W/ UNIVERSAL JOINT STEERING LOWER SHAFT W/ UNIVERSAL JOINT BOLT

GB/T5783-2000

4

4 5

WASHER WASHER

GB/T93-1987 GB/T96.1-2002

4 4

6

STEERING GEAR BOX

CK3401100N1

1

7 8

NUT WASHER

GB/T6170-2000 GB/T93-1987

1 1

9 10

BOLT NUT

GB/T5783-2000 GB/T6170-2000

3 3

11

WASHER

GB/T93-1987

3

12 13

WASHER STEERING ARM

GB/T97.1-2002 CK3412011N1

3 1

14 15

STEERING DUST CAP DRAG LINK ASM W/ BALL JOINT

CK3412012N1 CK3003200N1

1 1

16

STEERING COLUMN COVER

CK3700230N1

1

17 18

SCREW SCREW

GB/T818-2000 GB/T845-1985

1 2

19

STEERING COLUMN ASM

CK3404100N1-A

1

2

88

SINGLE CAB

CREW CAB

NOTE


FIGURE 42 PEDAL & PEDAL BRACKET

89


FIGURE 42 PEDAL & PEDAL BRACKET NO

DESCRIPTION

PART NO.

ALL

1

ACCELERATOR PEDAL

CK1108100N1

1

2 3

SPRING ACCELERATOR PEDAL BRACKET

CK1108100N1-001 CK1108100N1-002

1 1

4 5

BOLT DUST CAP

CK1108100N1-003 CK1108100N1-004

1 1

6

WASHER

CK1108100N1-005

1

7 8

NUT NUT

CK1108100N1-006 CK1108100N1-007

1 2

9 10

E RING BRAKE PEDAL

CK1108100N1-008 CK3504120N1

1 1

11

PEDAL PAD

3504046-01

1

12 13

GASKET RETURN SPRING

CK1108100N1-010 CK3504101N1

1 1

14 15

CLUTCH PEDAL PEDAL PAD

CK3504130N1 3504046-01

1 1

16

GASKET

CK1108100N1-010

1

17 18

SHAFT ARM CLUTCH RETURN SPRING

CK1108100N1-013 CK3504101N1

1 1

19

WASHER

CK1108100N1-014

2

20

BOLT

CK1108100N1-015

1

21

NUT

CK1108100N1-016

1

22

PEDAL BRACKET

CK1108100N1-017

1

23

BOLT

CK1108100N1-018

1

24

NUT

CK1108100N1-019

3

25

BRAKE PEDAL STIFFENING PLATE

CK1108100N1-020

1

90

SINGLE CAB

CREW CAB

NOTE


FIGURE 43 MASTER CYLINDER

91


FIGURE 43 MASTER CYLINDER NO

DESCRIPTION

PART NO.

ALL

MASTER CYLINDER W/ BOOSTER

CK3505 100N1

1

1

MASTER CYLINDER

CK3505100N1-001

1

2

MASTER CYLINDER PISTON

CK3505100N1-002

1

3

PIPE JOINT

CK3505100N1-003

1

4

PIN

CK3505100N1-004

1

5

RUBBER PAD

CK3505100B1-005

1

6 7

NUT BRAKE BOOSTER

GB/T6170-2000 CK3505100N1-006

1 1

8 9

U CLAMP NUT

CK3505100N1-007 GB/T6170-2000

1 1

10

PIN SHAFT

GB/T882-1986

1

11 12

COTTER PIN NUT

GB/T91-2000 CK3505100N1-008

1 1

92

SINGLE CAB

CREW CAB

NOTE 3505110-01 5110077A00 5110060810 5119177A00 0920505016 51197855520 5130077A00


FIGURE 44 BRAKE RESERVIOR

93


FIGURE 44 BRAKE RESERVIOR NO

DESCRIPTION

PART NO.

ALL

1

MASTER CYLINDER RESERVIOR

CK3505202N1

1

2 3

RESERVIOR CAP RESERVIOR BRACKET

CK3505204N1

1

4 5

NUT RESERVIOR HOSE GROMMET

GB/T41-2000 CK3505201N1

1 1

6

FRONT BRAKE RESERVIOR HOSE

CK3505205N1

1

7 8

REAR BRAKE RESERVIOR HOSE CLAMP

CK3505206N1 09402-16501

1 4

9 10

VACUUM HOSE NO.1 VACUUM HOSE NO.2

CK3510-121N1 CK3510221N1

1 1

11

VACUUM HOSE NO.3

CK3510222N1

1

12 13

VACUUM HOSE NO.4 VACUUM PIPE NO.1

CK3510300N1 CK3510110N1

1 1

14 15

VACUUM BRAKE PIPE NO.2 CLAMP

CK3510210N1 09401-15401

1 1

16

BOLT

GB/T5781-2000

1

17

NUT

GB/T41-2000

3

94

SINGLE CAB

CREW CAB

NOTE 3505150-01


FIGURE 45 BRAKE PIPE

95


FIGURE 45 BRAKE PIPE NO

DESCRIPTION

PART NO.

ALL

1

CONNECTION HOSE ASM

CK3506330N1

2

2 3

STRAIGHT JOINT NUT

CK3506012F1 GB/T6173-2000

2 2

4 5

REAR BRAKE FRONT OIL PIPE REAR BRAKE MIDDLE OIL PIPE

CK3506340N1 CK3506350N1

1 1

6

PROPORTIONING VALVE

CK3523100N1

1

7 8

BOLT WASHER

GB/T5783-2000 GB/T97.1-2002

2 2

9 10

WASHER FOUR-WAY VALVE

GB/T93-1987 CK3506012N1

2 1

11

BOLT

GB/T5781-2000

1

12 13

NUT WASHER

GB/T41-2000 GB/T97.1-2002

1 1

14 15

WASHER FRONT BRAKE OIL PIPE LH

GB/T93-1987 CK3506230N1

1 1

16

CLIP

09403-06302

1

17 18

SCREW NUT

GB/T818-2000 GB/T41-2000

1 1

19

FRONT BRAKE OIL PIPE RH

CK3506240N1

1

20

FRONT BRAKE LINE FLEX HOSE

CK3506250N1

2

21

FRONT BRAKE FRONT OIL PIPE

CK3506260N1

1

22

FRONT BRAKE REAR OIL PIPE

CK3506270N1

1

23

REAR BRAKE REAR OIL PIPE

CK3506360N1

1

24

THREE-WAY VALVE

CK3506011F1

1

25

NUT

GB/T5781-2000

1

26

WASHER

GB/T97.1-2002

1

27

WASHER

GB/T93-1987

1

28

REAR BRAKE OIL PIPE RH

CK3506380N

1

29

REAR BRAKE OIL PIPE LH

CK3506390N1

1

30

CLIP

CK3500011N1

1

31

BOLT

GB/T5781-2000

1

32

WASHER

GB/T97.1-2002

1

33

WASHER

GB/T93-1987

1

34

HOSE CONNECTOR

CK3506370N1

1

96

SINGLE CAB

CREW CAB

NOTE


FIGURE 46 PARKING BRAKE & CABLE

97


FIGURE 46 PARKING BRAKE & CABLE NO

DESCRIPTION

PART NO.

ALL

1

PARKING BRAKE HANDLE

CK3508100N1

1

2

PARKING BRAKE LIGHT SWITCH

CK3700280N1

1

3

BOLT

GB/T5781-2000

2

4 5

PARKING BRAKE CABLE NO.1 PARKING BRAKE CABLE NO.2 RH

CK3508210N1 CK3508220N1

1 1

6

PARKING BRAKE CABLE NO.3 LH

CK3508230N1

1

7 8

CABLE CLAMP RETURN SPRING

CK3508102N1 CK3508101N1

2 1

9 10

NUT NUT

GB/T41-2000 GB/T41-2000

1 1

11

BOLT

GB/T5781-2000

2

98

SINGLE CAB

CREW CAB

NOTE 5410077A00-5PK 3794060A100


FIGURE 47 BATTERY

99


FIGURE 47 BATTERY NO

DESCRIPTION

PART NO.

ALL

1

BATTERY BRACKET ASM

CK3700700N1

1

2 3

BATTERY BATTERY GROUND WIRE

CK370680N1 CK3700150N1

1 1

4 5

BATTERY LEVER BATTERY HOLD DOWN

CK3700706N1 CK3700711N1

2 1

6

BOLT

GB/T5783-2000

4

7 8

NUT WASHER

GB/T6170-2000 GB/T97.1-2002

4 4

9 10

WASHER NUT

GB/T93-1987 GB/T6170-2000

4 2

11

WASHER

GB/T97.1-2002

3

12 13

WASHER BOLT

GB/T93-1987 GB/T5781-2000

3 1

100

SINGLE CAB

CREW CAB

NOTE


FIGURE 48 SPEEDOMETER & Halifax

101


FIGURE 48 SPEEDOMETER & Halifax NO 1

DESCRIPTION SPEEDOMETER

PART NO.

ALL

CK3820100N1

1

CK3820100ND

1

13

SPEEDOMETER CABLE NO.1

CK3700371N1

1

14 15

SPEEDOMETER CABLE NO.2 HALIFAX SENSOR

CK3700372N1 CK3820110ND

1

102

SINGLE CAB

CREW CAB

NOTE LOW SPEED

LOW SPEED


FIGURE 49 HEAD LAMP & TURN SIGNAL

103


FIGURE 49 HEAD LAMP & TURN SIGNAL NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

HEAD LAMP LH

CK3700620N1 CK3700610N1

NOTE 3772020-01

1

3772010-01

3

HEAD LAMP BULB

Y032-030

2

4 5

CAP TURN LAMP BULB

3772015-01 Y032-050

2 2

6

BULB SOCKET DIRECTIONAL

CK3700610N1-004

2

7 8

LAMP BULB BULB SOCKET

Y032-070 3772070-01

2 2

11

SIDE DIRECTIONAL INDICATOR LAMP

CK3700670N1-001

1

1

HEAD LAMP RH

2

104

3726010-01


FIGURE 50 FRONT FOG LAMP

105


FIGURE 50 FRONT FOG LAMP NO

DESCRIPTION

PART NO.

ALL

1

FRONT FOG LAMP LH

CK3700630N1

1

2 3

FRONT FOG LAMP RH SCREW

CK3700640N1 GB/T823-1988

1 6

106

SINGLE CAB

CREW CAB

NOTE


FIGURE 51 REAR TAIL LAMP & LICENSE PLATE LAMP

107


FIGURE 51 REAR TAIL LAMP & LICENSE PLATE LAMP NO

DESCRIPTION

PART NO.

ALL

1

REAR TAIL LAMP LH

CK3700650N1

1

2

REAR TAIL LAMP RH NUT

CK3700660N1 GB/T41-2000

1 4

WASHER WASHER

GB/T97.1-2002 GB/T93-1987

4 4

LICENSE PLATE LAMP

CK3700140C1

1

SCREW

GB/T818-2000

2

3

108

SINGLE CAB

CREW CAB

NOTE


FIGURE 52 BODY WIRING HARNESS

109


FIGURE 52 BODY WIRING HARNESS NO 1

DESCRIPTION BODY WIRING HARNESS

PART NO.

ALL

CK4002100N1 CK4002100ND

2

ROOF HARNESS

CK4002300N1

3 4

BOLT CLIP

GB/T5781-2000 CK3700111N1

5

ROOF WIRING HARNESS

CK4002300N3

110

SINGLE CAB 1

CREW CAB

1

NOTE LOW SPEED

1 2 20 1


FIGURE 53 CHASIS WIRING HARNESS

111


FIGURE 53 CHASIS WIRING HARNESS NO 1

DESCRIPTION CHASIS WIRING HARNESS

PART NO.

ALL

CK4010200N1

1

CK4010200ND

1

2

CLIP

CK3700123N1

1

3 4

BOLT CLIP

GB/T5781-200 CK3700124N1

3 1

5

CLIP

CK3700121N1

20

6

CLIP

CK3700122N1

6

112

SINGLE CAB

CREW CAB

NOTE LOW SPEED


FIGURE 54 COMBINATION SWITCH & ELECTRICAL CONTROLS

113


FIGURE 54 COMBINATION SWITCH & ELECTRICAL CONTROLS NO

DESCRIPTION

PART NO.

ALL

1

COMBINATION SWITCH

CK3700210N1

1

2 3

SCREW FRONT FOG LIGHT SWITCH

GB/T818-2000 CK3700240N1

3 1

4 5

REAR FOG LIGHT SWITCH BRAKE LIGHT SWITCH

CK3700250N1 CK3700270N1

1 1

6

NUT

GB/T41-2000

1

7 8

SWITCH COVER ECU

CK3700251N1 CK3700580N1

1 1

ECU

3600010A13

9

BOLT

GB/T5781-200

7

10

RELAY

CK3700330N1

1

11 12

ECU BRACKET RELAY

CK3700590N1 CK37003300N1

1 1

13 14

HORN BOLT

CK3700420N1 GB/T5783-2000

1 1

15

FLASHER RELAY

CK3700350N1

1

16 17

WASHER NUT

GB/T97.1-2002 GB/T41-2000

1 1

18

WASHER

09160-23007

1

19

RING

39471-84000

1

20

LIGHTER

CK3700410N1

1

114

SINGLE CAB

CREW CAB

NOTE 3740077A00 3779010-01 3776010-01

SLOW SPEED

3721010-01


FIGURE 55 IGNITION SWITCH & DOOR LOCKS

115


FIGURE 55 IGNITION SWITCH & DOOR LOCKS NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

1

IGNITION SWITHC W/ 3 LOCKS

2

IGNITION SWITCH

CK3700220N1

1

3

BOLT

CK3700221N1

2

4

FRONT DOOR LOCK LH

CK6105100N1

1

5

FRONT DOOR LOCK RH

CK6105200N1

1

6

GAS CAP W/LOCK

CK1101300N1

116

1

CREW CAB

NOTE 3710452830 8220160860 8220160850


FIGURE 56 RADIO & ANTENNA

117


FIGURE 56 RADIO & ANTENNA NO

DESCRIPTION

PART NO.

ALL

1

CK3700400N1

RADIO

1

2 3

BRACKET SCREW

CK3700400N1-001 Q-GB/T845-1985

1 2

4

NUT

CK3700400N1-002

2

5

GASKET

CK3700400N1-003

1

6

ANTENNA

CK3700401N1

1

7 8

SCREW SPEAKER

Q-GB/T845-1985 CK3700402N1

2 2

9

SCREW

Q-GB/T845-1985

2

118

SINGLE CAB

CREW CAB

NOTE

0914805004


FIGURE 57 TOOL KIT

119


FIGURE 57 TOOL KIT NO

DESCRIPTION

PART NO.

ALL

1

HYDRAULIC JACK

CK3900118N1

1

2 3

JACK HANDLE TOOL BAG

CK3900119N1 CK3900111N1

1 1

4 5

WRENCH SPARK PLUG SOCKET

CK3900117N1 CK3900115N1

1 1

6

SPARK PLUG SOCKET WRENCH

CK3900116N1

1

7 8

PLIER WRENCH

CK3900114N1 CK3900112N1

1 1

9

SCREW DRIVER

CK3900113N1

1

120

SINGLE CAB

CREW CAB

NOTE


FIGURE 58 BODY PANEL

121


FIGURE 58 BODY PANEL NO 1

DESCRIPTION

PART NO.

ALL

SINGLE CAB 1

BODY ASM

CK5000000N1

FRONT BUMPER ARM LH

CK5000000N2 CK5000011N1

1

FRONT BUMPER ARM RH FRONT WHEEL MUD BAFFLE LH

CK5000012N1 CK5000013N1

1 1

FRONT WHEEL MUD BAFFLE RH

CK5000014N1

1

BODY ASM (WELDED)

CK5000100N1 CK5000100N2

1

CK5101100N1 CK5101100N2

1

2

FLOOR PANEL ASM (WELDED)

1

1 1

FRONT WALL ASM (WELDED)

CK5301100N1

SIDE WALL ASM (WEDLED) LH

CK5401100N1 CK5401100N2

1

CK5401200N1 CK5401200N2

1

REAR WALL ASM (WELDED)

CK5601100N3

1

ROOF ASM

CK5601100N4 CK5701100N1

SIDE WALL ASM (WEDLED) RH

CREW CAB

1 1 1 1 1

CK5701100N2

1

ROOF SUPPORT BEAM

CK5701101N2

1

FRONT DOOR WELDED ASM LH

CK6101100N1

1

FRONT DOOR WELDING ASM RH

CK6101200N1

1

FRONT DOOR HINGE ASM

CK6106110N1

4

REAR DOOR WELDED ASM LH

CK6201100N2

1

REAR DOOR WELDED ASM RH

CK6201200N2

1

REAR DOOR UPPER HINGE ASM LH REAR DOOR UPPER HINGE ASM RH REAR DOOR LOWER HINGE ASM LH REAR DOOR LOWER HINGE ASM RH COWL UPPER PANEL WELDED ASM

CK6206110N2

1

CK6206120N2

1

CK6206130N2

1

CK6206140N2

1

CK8401100N1

122

1

NOTE


FIGURE 58 BODY PANEL NO

DESCRIPTION

PART NO.

ALL

COWL UPPER PANEL HINGE ASM LH COWL UPPER PANEL HINGE ASM RH FRONT FENDER LH

CK8401210N1

1

CK8401220N1

1

CK8403011N1

1

FRONT FENDER RH

CK8403012N1

1

123

SINGLE CAB

CREW CAB

NOTE


FIGURE 59 BODY SUSPENSION

124


FIGURE 59 BODY SUSPENSION NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

UPPER BODY SUPPORT PAD

CK5001101A1

2 3

BUSHING UPPER PAD ASM

CK5001102A1 CK5001110A1

4 4

6 6

4 5

LOWER PAD ASM BOLT

CK5001120A1 Q150B1290TF2

4 4

6 6

6

NUT

Q340B12T13F2

8

12

7

WASHER

Q40212

16

24

8

WASHER

Q40312

4

6

125

NOTE

GB/T61702000 M12 GB/T96.12002 12 GB/T931987 12


FIGURE 60 CONSOLE

126


FIGURE 60 CONSOLE NO

DESCRIPTION

PART NO.

ALL

1

CONSOLE

CK5108110N1

2

CONSOLE CAP

CK5108113N1

3

CLIP

09409-07301

2

4

SCREW

Q2724813

2

127

1

SINGLE CAB

CREW CAB

NOTE 510801101 510801101


FIGURE 61 MUD FLAP

128


FIGURE 61 MUD FLAP NO

DESCRIPTION

PART NO.

ALL

1

FRONT WHEEL MUD FLAP LH

CK5100011N1

1

2 3

FRONT WHEEL MUD FLAP RH BOLT

CK5100012N1 GB/T5781-2000

1 4

4 5

WASHER FRONT WHEEL RUBBER TRIM

GB/T93-1-2002 CK5100013N1

4 2

6-1

FRONT WHEEL COVER LH

CK5100015N1

1

6-2

FRONT WHEEL COVER RH SMALL PAD

CK5100016N1 CK5100017N1

1 10

BIG PAD BOLT

CK5100018N1 GB/T5781-2000

2 8

129

SINGLE CAB

CREW CAB

NOTE TT-03 TT-03


FIGURE 62 INNER GARNISH & WEATHERSTRIP

130


FIGURE 62 INNER GARNISH & WEATHERSTRIP NO

DESCRIPTION

PART NO.

ALL

1

FRONT FLOOR MAT TRIM LH

CK5109201N1

1

2 3

FRONT FLOOR MAT TRIM RH SCREW

CK5109202N1 GB/T845-1985

1 10

4 5

NUT WASHER

CK5101103A1 GB/T848-2002-

10 10

6

GRIP ASSITANT

CK5400011N1

3

7 8

SCREW ROOF COVER

GB/T818-2000 CK5702100N1

6

9

ROOF COVER CLIP

CK5702100N2 CK5702101N1

10

FRONT DOOR WEATHERSTRIP

CK5400110N1

11

FRONT DOOR WEATHERSTRIP

CK5400120N2

131

SINGLE CAB

CREW CAB

1

NOTE

OPT 1

6 2 2

OPT


FIGURE 63 FLOOR MAT

132


FIGURE 63 FLOOR MAT NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

FRONT FLOOR MAT

CK5109100N1

2 3

REAR FLOOR MAT FLOOR MAT CLIP PRIMARY CATCH

CK5109200N1 CK5102101A1

4

1 11

4

FLOOR MAT CLIP SECONDARY CATCH

CK5102102A1

4

11

133

1

NOTE


FIGURE 64 FRONT BUMPER

134


FIGURE 64 FRONT BUMPER NO

DESCRIPTION

PART NO.

ALL

1

FRONT BUMPER

CK2803011N1

1

2 3

BOLT WASHER

GB/T5781-2000 GB/T96.1-2002

12 18

4

WASHER

GB/T93-1987

12

135

SINGLE CAB

CREW CAB

NOTE


FIGURE 65 WIPER MOTOR & WIPER BLADES

136


FIGURE 65 WIPER MOTOR & WIPER BLADES NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

NOTE

1

WIPER MOTOR

CK3741100N1

1

2 3

BOLT WIPER LINK ASM

GB/T5783-2000 CK5205110N1

3 1

4 5

NUT WIPER ARM

GB/T6177.1-2000 5205090-01

4 2

5205090-01

WIPER BLADE

5205070-01

2

5205070-01

6

WIPER ARM ASM W/ BLADE WIPER ARM COVER

CK5205120N1 CK5205121N1

N/A 2

7

NUT

GB/T6170-2000

2

137


FIGURE 66 WINDSHIELD WASHER

138


FIGURE 66 FRONT WINSHIELD WASHER NO

DESCRIPTION

PART NO.

ALL

1

WASHER TANK ASM

CK5207100N1

1

2 3

NOZZLE WASHER PIPE

CK5207220N1 CK5207210N1

2 1

4 5

WASHER MOTOR SCREW

SEE CK5207100N1 GB/T5781-2000

139

SINGLE CAB

CREW CAB

NOTE 5207100-01 5207020-01 5207100-01

2


FIGURE 67 WINDSHIELD & REAR GLASS

140


FIGURE 67 FRONT WINSHIELD & REAR GLASS NO

DESCRIPTION

PART NO.

ALL

1

WINDHSHIELD GLASS

CK5202011N1

1

2 3

WINDSHIELD WEATHERSTRIP WINDSHIELD GLASS STOPPER

CK5202014N1 CK5202013N1

1 2

4 5

SIDE GLASS WEATHERSTRIP REAR GLASS

CK5202012N1 CK5603011N1

2 1

6

REAR GLASS WEATHERSTRIP

CK5603012N1

1

141

SINGLE CAB

CREW CAB

NOTE


FIGURE 68 FRONT HOOD

142


FIGURE 68 FRONT HOOD NO

DESCRIPTION

PART NO.

ALL

1

FRONT HOOD

CK8401100N1

1

2 3

FRONT HOOD HINGE LH FRONT HOOD HINGE RH

CK8401210N1 CK8401220N1

1 1

4 5

BOLT FRONT HOOD STAY

GB/T5783-2000 CK5300013N1

1 1

6

CLAMP

CK5300015N1

1

7 8

FRONT HOOD STAY HOLDER FRONT HOOD CENTER CUSHION

CK5300014N1 CK5300017N1

1 1

9 10

FRONT HOOD SIDE CUSHION HOOD LATCH

CK5300016N1 CK8402130N1

2 1

11

HOOD RELEASE CABLE

CK8402110N1

1

12 13

WASHER WASHER

GB/T97.1-2002 GB/T93-1987

8 8

14

BOLT

GB/T5783-2000

2

143

SINGLE CAB

CREW CAB

NOTE

8207991-01

8402200-01


FIGURE 69 FRONT FENDER

144


FIGURE 69 FRONT FENDER NO

DESCRIPTION

1

FRONT FENDER PANEL RH

2 3 4 5

PART NO.

ALL 1

FRONT FENDER PANEL LH BOLT

CK8403011N1 CK8403012N1 GB/T5781-2000

WASHER WASHER

GB/T97.1-2002 GB/T93-1987

12 12

145

1 12

SINGLE CAB

CREW CAB

NOTE 8403112-01 8403111-01


FIGURE 70 DOOR PANEL & INNER GARNISH

146


FIGURE 70 DOOR PANEL & GARNISH NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

NOTE 6111100-01

1 4

6111200-01 6106010-01

16 2

6102012-01

1

6102010-03

1

6102020-03

2

6207114-01

FRONT DOOR OPEN STOPPER FRONT DOOR OPEN STOPPER PIN

CK6107430N1 CK6109110N1 CK6109111N1

11

BOLT

GB/T5781-2000

4

12 13

DOOR PANEL CLIP FRONT DOOR WEATHERSTRIP LH

20 1

6107201-01

14 15

FRONT DOOR WEATHERSTRIP RH FRONT DOOR LOWER STOPPER

09409-08402 CK6107201N1 CK6107202N1 CK6107012N1

1 2

6107202-01 5200114-01

1

FRONT DOOR PANEL LH

2 3

FRONT DOOR PANEL RH FRONT DOOR HINGE

4 5

BOLT FRONT DOOR SEALING COVER

6

8

FRONT DOOR INNER DOOR PANEL LH FRONT DOOR INNER DOOR PANEL RH DOOR INNER RR WEATHERSTRIP

9 10

7

CK6101100N1 CK6101200N1 CK6106110N1 GB/T5783-2000 CK6102011N1 CK6102100N1 CK6102200N1

147

2 2


FIGURE 71 DOOR WINDOW & REGULATOR

148


FIGURE 71 DOOR WINDOW & REGULATOR 1

FRONT DOOR GLASS LH

1

FRONT DOOR REAR SASH RH SCREW

CK6103011N1 CK6103O12N1 CK6101110N1 CK6101120N1 GB/T818-2000

2 3

FRONT DOOR GLASS RH FRONT DOOR REAR SASH LH

4 5 6

WINDOW CRANK HANDLE

CK6104310N1

2

6204500-01

7 8

SNAP RING CRANK HANDLE ESCUTCHEON

SEE CK6104310N1 82927-70B00-T01

A/R 2

10106404005B

9

11

FRONT DOOR WINDOW REGULATOR LH FRONT DOOR WINDOW REGULATOR RH SCREW

12 13

10

CK6104100N1 CK6104200N1

1 1 1 2

1 1

GB/T88-2000

8

BOLT GLASS BOTTOM CHANNEL

GB/T5781-2000 CK6104410N1

4 2

14 15

FRONT DOOR GLASS RUN RH FRONT DOOR GLASS RUN LH

CK6107301N1 CK6107302N1

1 1

16

GLASS BOTTOM CHANNEL RUBBER FRONT DOOR OUTER RAIL WEATHERSTRIP RH FRONT DOOR OUTER RAIL WEATHERSTRIP LH

17 18

CK6104421N1 CK6107410N1 CK6107420N1

149

4 1 1


FIGURE 72 DOOR HANDLES & LOCKS

150


FIGURE 72 DOOR HANDLES & LOCKS NO

DESCRIPTION

1

FRONT DOOR LATCH RH

2 3

FRONT DOOR LATCH LH SCREW

4 5

FRONT DOOR LOCK RH FRONT DOOR LOCK LH

6

FRONT DOOR RETAINER

7 8

INSIDE DOOR HANDLE RH INSIDE DOOR HANDLE LH

9 10

NUT SCREW

11

INSIDE DOOR HANDLE PAD

12 13

OUTSIDE DOOR HANDLE RH OUTSIDE DOOR HANDLE LH

14 15

NUT INSIDE DOOR LOCK KNOB

16

INSIDE DOOR LOCK KNOB CAP

17 18

PART NO.

ALL

CK6105100N1 CK6105200N1 GB/T 820-2000 CK6105910N1 CK6105920N1

1

CK6105901N1 CK6105300N1 CK6105400N1 CK6105014N1 GB/T 846-1985

2

CK6105013N1 CK6105600N1 CK6105500N1 GB/T 6177.1-2000 CK6105011N1

2

SINGLE CAB

CREW CAB

NOTE 6105200-01

1 6

6105100-01

1 1

6105910-01 6105940-01

1 1

6105420-01 6105310-01

2 2 1 1

6105620-01 6105510-01

4 2

6105208-01

2

6105212-01

FRONT DOOR LATCH FRONT DOOR LATCH SPACER

CK6105012N1 CK6105700N1 CK6105703N1

2 A/R

6105700-01 6105703-01

19

SCREW

GB/T 819.1-2000

2

20

WASHER

GB/T 956.1-1987

4

151


FIGURE 73 REAR DOOR

152


FIGURE 73 REAR DOOR NO

DESCRIPTION

1

FRONT REAR DOOR SASH LH

2 3

FRONT REAR DOOR SASH RH REAR DOOR REAR SASH LH

4 5

REAR DOOR REAR SASH RH BOLT

6

WINDOW CRANK HANDLE

7 8

WINDOW REGULATOR LH WINDOW REGULATOR RH

9 10

SCREW SCREW

11

NUT

12 13 14 15

GLASS BOTTOM CHANNEL GLASS BOTTOM CHANNEL RUBBER DOOR GLASS REAR RUN LH DOOR GLASS REAR RUN RH

16

DOOR GLASS FRONT SASH RUN

17 18 19

DOOR GLASS REAR SASH RUN REAR DOOR OUTER LOWER WEATHERSTRIP RAIL REAR DOOR GLASS LH

20

REAR DOOR GLASS RH

21

REAR DOOR OUTER UPPER WEATHERSTRIP RAIL LH REAR DOOR OUTER UPPER WEATHERSTRIP RAIL RH

22

PART NO.

ALL

SINGLE CAB

CREW CAB

CK6202650N2 CK6202660N2 CK6202670N2 CK6202680N2 09128-06001

1

CK6202690N2 CK6202630N2 CK6202640N2 09128-06001 09128-06001

2

GB/T6177.1-2000 CK6202 610N2

6

CK6202893N2

1 1 1 4

6 6 2 2 1 1

CK6202892N2 CK6202893N2

1 1 2

CK6202601N2

1

CK6202602N2

1

CK6202870N2 CK6202880N2

153

6204500-01

1 1

CK6202810N2 CK6202820N2

CK6202830N2

NOTE

1 1

6203011-03 6203012-03


FIGURE 74 REAR DOOR HANDLES & LATCHES

154


FIGURE 74 REAR DOOR HANDLES & LATCHES NO

DESCRIPTION

PART NO.

1

REAR DOOR LATCH LH

CK6202310N2

CREW CAB 1

2 3

REAR DOOR LATCH RH SCREW/ WASHER

CK6202410N2 09137-06001

1 6

4 5

PAD REAR DOOR LATCH

CK6102015N1 CK61023300N1

A/R 2

6

REAR DOOR LATCH SPACER

CK6102341N1

4

7 8

SCREW REAR DOOR LOCK LEVER ASM LH

GB/T819.1-2000 CK6202320N2

4 1

9 10

REAR DOOR LOCK LEVER ASM RH SCREW

CK6202420N2 09128-06001

1 4

11

REAR DOOR OUTSIDE HANDLE LH

1

6105620-01

12 13

REAR DOOR OUTSIDE HANDLE RH NUT

1 4

6105510-01

14 15

INSIDE DOOR LOCK KNOB INSIDE DOOR LOCK KNOB CAP

16

INSIDE DOOR HANDLE LH

CK6102210N1 CK6102220N1 GB/T41-2000 CK6102011N1 CK6102012N1 CK6202230N2

17

INSIDE DOOR HANDLE RH

CK6202240N2

155

ALL

SINGLE CAB

2 2 2

NOTE


FIGURE 75 FRONT SEATS

156


FIGURE 75 FRONT SEAT NO

DESCRIPTION

PART NO.

ALL

1

FRONT SEAT LH

CK6800100N1

1

2 3

FRONT SEAT RH BOLT

CK6900100N1 GB/T5783-2000

1 2

4 5

WASHER WASHER

GB/T97.1-2002 GB/T93-1987

2 2

6

SEAT LOCK ASM

CK6809100N1

4

7 8

BOLT WASHER

GB/T5783-2000 GB/T97.1-2002

8 8

9

WASHER

GB/T93-1987

8

157

SINGLE CAB

CREW CAB

NOTE


FIGURE 76 REAR SEAT

158


FIGURE 76 REAR SEAT NO

DESCRIPTION

PART NO.

ALL

SINGLE CAB

CREW CAB

1

REAR BENCH SEAT

CK6900200N2

1

2 3

BOLT WASHER

GB/T5783-2000 GB/T97.1-2002

4 4

4

WASHER

GB/T93-1987

4

159

NOTE


FIGURE 77 REAR VIEW MIRROR & SUN VISOR

160


FIGURE 77 REAR VIEW MIRRO & SUN VISOR NO

DESCRIPTION

1

EXTERIOR MIRROR LH

2 3

EXTERIOR MIRROR RH BOLT

4 5

INTERIOR MIRROR DOME LIGHT

6

BULB

7 8

SCREW SUN VISOR LH

9

SCREW

PART NO.

ALL

CK8202100N1 CK8202200N1 GB/T 5781-2000 CK8201100N1 36212-77A00

1

09471-12113 GB/T 818-2000 CK8204110N1 GB/T 846-1985

1

161

SINGLE CAB

CREW CAB

NOTE

1 6 1 1 2 1 2

8201010-01


FIGURE 78 SEAT BELT

162


FIGURE 78 SEAT BELT NO

DESCRIPTION

1

SEAT BELT LH

2 3

SEAT BLET RH BOLT

4 5 6

PART NO.

ALL

SINGLE CAB

CREW CAB

NOTE 8212100-03

1

SCREW BELT LATCH RH

CK8212110N1 CK8212120N1 09117-11001 GB/T 845-1985 CK8212130N1

2 1

YX096-011

BELT LATCH LH (WIRED)

CK8212140N1

1

YX096-021

163

1 4

8212200-02


FIGURE 79 DASH BOARD

164


FIGURE 79 DASH BOARD NO

DESCRIPTION

PART NO.

ALL

1

STEERING SUPPORT ASM

CK5010100N1

1

2 3

BOLT DASH BOARD

GB/T5782-2000 CK5305100N1

4 1

4 5

SCREW SCREW

GB/T845-1985 GB/T845-1985

1 3

6

SCREW

GB/T845-1985

2

7 8

SCREW SCREW

GB/T845-1985 GB/T845-1985

1 2

9 10

SCREW SCREW

GB/T818-2000 GB/T845-1985

1 1

11

SCREW

GB/T845-1985

2

12 13

SPEEDOMETER PANEL SCREW

CK5305106N1 GB/T845-1985

1 5

14 15

SCREW CLAMP

GB/T845-1985 03242-05123

4 2

16

NUT

09148-05001

6

17

GLOVE BOX LOCK

CK5305110N1

1

18

SCREW

GB/T845-1985

2

19

GLOVE BOX

73411-77A00-T01

1

20

GLOVE BOX STRIKER (RELEASE)

CK5305108N1

1

21

CLAMP

09409-07331

1

22

SCREW

GB/T845-1985

2

23

GLOVE BOX SIDE MOUNTING

73461-77E00

2

24

GLOVE BOX LID

CK5305107N1

1

25

SPEAKER COVER LH

CK5305103N1

1

26

SPEAKER COVER RH

CK5305104N1

1

27

DASH BOARD SIDE GROOVE

CK5305105N1

1

28

HOOD RELEASE LEVER

CK8402120N1

1

29

NUT

09159-14001

1

165

SINGLE CAB

CREW CAB

NOTE

530543001

840215001


FIGURE 79 DASH BOARD NO

DESCRIPTION

PART NO.

ALL

30

ASH TRAY

CK8203110N1

1

31 32

SPRING SCREW

89813-60B00 GB/T845-1985

1 1

33 34

SCREW NUT

GB/T845-1985 09148-05001

1 1

166

SINGLE CAB

CREW CAB

NOTE


FIGURE 80 VENTILATOR

167


FIGURE 80 VENTILATOR NO

DESCRIPTION

PART NO.

ALL

1

CENTER VENT LOUVER

CK5305120N1

2

2 3

CENTER VENT BASE DEFROSTER NOZZLE

CK5305131N1 CK8101230N1

2 1

4 5

SIDE VENT LOUVER LH SIDE VENT LOUVER RH

CK8101251N1 CK8101252N1

1 1

6

CENTER VENT BASE

CK5305131N1

1

7 8

SCREW SCREW

GB/T845-1985 GB/T845-1985

1 5

168

SINGLE CAB

CREW CAB

NOTE


FIGURE 81 INTAKE CASE

169


FIGURE 81 INTAKE CASE NO

DESCRIPTION

PART NO.

ALL

1

INTAKE CASE

CK8101220N1

1

2 3

CLAMP SCREW

CK8101220N1-001 CK8101220N1-002

1 1

4 5

INTAKE DOOR CASE INTAKE DOOR CASE SHAFT

CK8101220N1-003 CK8101220N1-004

1 1

6

INTAKE DOOR CONTROL LEVER

CK8101220N1-005

1

7 8

GASKET BOLT

CK8101220N1-006 GB/T5781-2000

1 1

170

SINGLE CAB

CREW CAB

NOTE


FIGURE 82 HEATER

171


FIGURE 82 HEATER NO

DESCRIPTION

PART NO.

ALL

1

HEATER ASM

CK8101100N1

1

4 7

HEATER CORE FAN RESISTOR

CK8101100N1-003 CK8101100N1-006

1 1

8 19

HEATER FAN W/MOTOR HEATER CONTROL LEVER

CK8101100N1-007 8112000-02

1 1

20

CK8112180N1

1

22 23

HEATER CONTROL LEVER W/ CABLE FRESH AIR CONTROL CABLE DIRECTION CONTROL CABLE

CK8112160N1 CK8112150N1

1 1

24 25

TEPERATURE CONTROL CABLE HEATER CONTROL HANDLE

CK8112170N1 CK8112110N1

1 4

26

HEATER CONTROL PANEL

CK8112140N1

1

29

VENT PIPE

CK8101400N1

1

172

SINGLE CAB

CREW CAB

NOTE 8101000-01


FIGURE 83 HEATER CONTROL VALVE

173


FIGURE 83 HEATER CONTROL VALVE NO

DESCRIPTION

PART NO. CK1000100N4-130

ALL

CREW CAB

1

NOTE 8101020-01

1 1

1312052-01 1312051-01

1

HEATER CONTROL VALVE

2 3

HEATER CONTROL DRAIN PIPE HEATER CONTROL INLET PIP

4 5

CLAMP BOLT

09400-25001 Q1400610

2 2

6

CLAMP

09400-22401

2

174

SINGLE CAB


FIGURE 84 CARGO BED

175


FIGURE 84 CARGO BED NO 1

DESCRIPTION

PART NO.

ALL

CARGO BODY WOODEN PAD

CK8500011N1

2

U-BOLT

CK8500011N3 CK8500016N1

2

3 4

BOLT CLAMP PLATE BUMPING BLOCK

CK8500017N1 CK8500020F1

2 6

5

REAR TREADLE AMS

CK8500030N1

1

6 7

BOLT NUT

GB/T5781-2000 GB/T41-2000

3 9

8 9

WASHER WASHER

GB/T97.1-2002 GB/T93-1987

9 9

10

BOLT

GB/T5783-2000

4

11 12

NUT WASHER

GB/T6170-2000 GB/T97.1-2002

16 8

13 14

WASHER CARGO BODY ASM

GB/T93-1987 CK8500100N1

4

SINGLE CAB 1 1

1

CK8500100N3 15 16

LEFT SIDE TREADLE RIGHT SIDE TREADLE

CK8500101N1 CK8500102N1

17

MOTHER BOARD ASM

CK8501100N1

1 1 1 1

CK8501100N2 18

LEFT PLATE

1

CK8502100N1

1

CK8502100N2 19

RIGHT PLATE

1

CK8502200N1

1

CK8502200N2

1

20

REAR PLATE

CK8503100N1

1

21

FROTN PLATE

CK8504100N1

1

22

FRONT MUD FLAP

CK8500012N1

2

23

REAR MUD FLAP

TT-03

2

24

FENDER APRON CLAMP PLATE

CK8500014N1

2

25

FENDER APRON

CK8500015N1

2

26

BOLT

GB/T5781-2000

8

27

WASHER

GB/T97.1-2002

8

28

WASHER

GB/T93-1987

8

29

BOLT

GB/T5783-2000

33

176

CREW CAB

NOTE


FIGURE 84 CARGO BED NO

DESCRIPTION

PART NO.

ALL

30

NUT

GB/T6170-2000

33

31 32

WASHER WASHER

GB/T97.1-2002 GB/T93-1987

33 33

177

SINGLE CAB

CREW CAB

NOTE


FIGURE 85 ACCELERATOR CABLE

178


FIGURE 85 ACCELERATOR CABLE NO 1

DESCRIPTION ACCELERATOR CABLE

PART NO. CK1108300C1

179

ALL 1

SINGLE CAB

CREW CAB

NOTE 1108030-05


FIGURE 86 FRONT BRAKE ASM

180


FIGURE 86 FRONT BRAKE ASM NO

DESCRIPTION

PART NO.

ALL

1

FRONT BRAKE ASM LH

CK3000100N1-041

1

2

FRONT BRAKE ASM RH BRAKE SHOE LEFT HAND

CK3000100N1-040 3501300KY

1 1

3

BRAKE SHOE RIGHT HAND PLATE II

3501400KY CK3000100N1-043

1 2

4

BOLT

CK3000100N1-044

1

5 6

STRATI JOINT PIPE ASM

CK3000100N1-045 CK3000100N1-046

1 1

7 8

GASKET DUST CAP

CK3000100N1-047 CK3000100N1-048

1 1

9

BLEEDER VALVE

CK3000100N1-049

1

10 11

BOOT SEAL PISTON

CK3000100N1-051 CK3000100N1-052

2 2

12 13

SEAL CAP CYLINDER BLOCK

CK3000100N1-053 CK3000100N1-054

2 2

14

WASHER

CK3000100N1-055

2

15 16

BOLT WASHER

CK3000100N1-056 CK3000100B1-057

2 1

17

RETURN SPRING

CK3000100B1-058

2

18

PLATE

CK3000100N1-059

2

19

SPRING SEAT

CK3000100B1-061

2

20

PRESS SPRING II

CK3000100B1-062

2

21

PRESS ROD

CK3000100N1-063

2

22

ADJUSTMENT BOLT

CK3000100N1-064

1

23

ADJUSTMENT NUT

CK3000100N1-065

1

24

SUPPORTING SHAFT

CK3000100N1-066

1

25

BRAKE SHOE CLEARANCE ADJUSTMENT SPRING PLUG

CK3000100N1-067

1

CK3000100N1-068

1

BRAKE CYLINDER FRONT

CK3000100N1-54

2

26

181

SINGLE CAB

CREW CAB

NOTE


FIGURE 87 REAR BRAKE ASM

182


FIGURE 87 REAR BRAKE ASM NO

DESCRIPTION

PART NO.

ALL

1

REAR BOTTOM PLATE ASM

CK2400001N1-061

1

2

BRAKE SHOE LEFT HAND

3501300KY

1

3

BRAKE SHOE RIGHT HAND PRESS SPRING

3501400KY CK2400001N1-063

1 1

4

EXHAUST BOLT

CK2400001N1-064

1

5 6

RUBBER SEAL PISTON

CK2400001N1-065 CK2400001N1-066

2 2

7 8

PISTON SEAL BRAKE CYLINDER BODY

CK2400001N1-067 CK2400001N1-068

2 1

9

WASHER

CK2400001N1-069

2

10 11

BOLT M6-14 RETURN SPRING

CK2400001N1-071 CK2400001N1-072

2 2

12 13

PUSH ROD WASHER

CK2400001N1-073 CK2400001N1-074

1 1

14

WASHER

CK2400001N1-075

1

15 16

ROLL PIN WASHER

CK2400001N1-076 CK2400001N1-077

1 1

17

CLIP

CK2400001N1-078

1

18

PRESS SPRING

CK2400001N1-079

1

19

SPRING SEAT

CK2400001N1-082

4

20

PRESS ROD

CK2400001N1-082

2

21

DRAG ROD

CK2400001N1-082

1

22

PLUG

CK2400001N1-084

1

23

ADJUSTMEMT SPRING

CK2400001N1-085

1

24

ADJUSTMENT BOLT

CK2400001N1-086

1

25

ADJUSTMENT NUT

CK2400001N1-087

1

26

SUPPORT SHAFT

CK2400001N1-088

1

BRAKE CYLINDER REAR

CK2400001N1-68

2

183

SINGLE CAB

CREW CAB

NOTE


FIGURE 88 AUTOMATIC TRANSMISSION NO

DESCRIPTION

PART NO.

ALL

N/L AUTOMATIC TRANSMISSION

28-3000

1

N.L SPEEDOMETER CABLE ASM N/L SHIFTER CABLE

28-00101D 1 SC63311703300-55 1

N/L GEAR REDUCTION BOX N/L SPEEDOMETER CABLE

28-00101A 28-00101A

1 1

N/L SPEEDOMTER CABLE ASM

28-00101

1

N/L AUTOMATICE SHIFTER N/L SHIFTER PLATE

TT-500C TT-478

1 1

N/L DIPSTICK & TUBE ASM N/L STARTER

28-34778 28-78278R

1 1

N/L FLYWHEEL

28-35900

1

N/L TRANSMISSION OIL PAN

28-10000

1

184

SINGLE CAB

CREW CAB

NOTE


Champ