Get Connected: Jan/Feb 2011

Page 27

FROM THE BENCH

E-mail: fromthebench@gcmagazine.co.uk

Spot drop What are the tolerances for faulty TV screen pixels? Can they be cured? Alan Bennett reports he incidence of TV screen

semiconductor at that point. This is done in

pixel defects is reducing as

production wherever possible. I’ve still got

manufacturing techniques improve,

a CRT jacker machine which zapped away

manufacturers have their own standards

but still they crop up, and viewers, once

leakage caused by conductive particles

for pixel defects. Some publish them clearly

having spotted them, can be difficult

between electrodes. I also remember the

on their trade websites, some even on their

to deal with. TV setmakers have very

terrifying process, used in my workshop

public pages. Toshiba and Philips are very

specific rejection criteria for under-

under guarantee by the regunning man,

up front on this, as can be seen on their

guarantee claims.

of beating the glass faceplate of a picture

tesc.toshiba and atyourservice sites. Other

tube really hard with the sole of his shoe to

manufacturers seem to keep very quiet

dislodge particles from the shadow mask,

about bad pixels. What is sure is that none

A large TV screen contains over two million

thus curing black dots on the picture. Any

of them will exchange a screen unless it

pixels, each of which is made up of three

LCD and plasma screen dot picture faults

falls below the clearly defined standards

coloured dots (red, green, blue). Thus

are generally present from the start and

they set.

there is a total of well over six million dots

seldom come or go thereafter.

on screen, and if a few of them are faulty

The best way to see stuck pixels or cells

Possible cures

it’s still a tiny percentage of the whole. A

is to feed the screen with a black frame

There are various claims for pixel repair

complete ‘dead’ pixel makes a small black

from a pattern generator or pause a video

methods. Where the defect is a physical

dot on the picture, while a ‘stuck’ one

disc at a moment when the picture is all

one, like a foreign body, a rubbing or a

produces a much more intrusive (especially

dark, then look for white or coloured dots.

sharp tapping of the screen – getting

on dark scenes) small bright white dot. A

For best visibility of dead spots, get up a

progressively harder – on the bad spot

single dead element/dot/cell gives a small

full-screen white field and look for black or

with a small (say 5mm radius) rounded-end

coloured dot on screen (yellow, turquoise or

coloured dots. You need to be close to the

wand has been suggested and claimed to

purple) only when that part of the screen is

screen to see them well.

work. I would be afraid of damaging the

lit up: this is the least offensive defect. One

screen further in doing either of these

stuck-high element/dot/cell shows as a tiny

Tolerances

bright coloured dot – red, green or blue

Some setmakers in the top bracket only use

YouTube shows how to fix faulty pixels on a

– on all the time and thus again showing

screens with zero defects, selected from

up most on a dark part of the screen. My

the production run. Mass-market screens

picture above, shot in the workshop here,

can have a few pixel errors and still be

shows a green dot on a relatively small LCD

acceptable in the eyes of the manufacturer:

screen.

three bad cells on a 42-inch screen is one

plasma screen by hitting it with a baseball bat. Wow! Other methods seek to make a repair by electrical means: that is by feeding to the screen a special picture signal. It can come from a DVD or a software program – e.g. UDPixel and JS Screenfix. These cannot repair dead pixels, but are claimed to get rid of some kinds of bright or stuck pixels in LCD screens. They rapidly switch userselected colours on and off, thus agitating the appropriate dots and somehow effecting a cure. I have to confess that I have not tried them myself, but I would be very interested to hear from any reader who has, or indeed has cured pixel defects by rubbing or striking blows.

These defects may be present on

in 2,000,000 or 0.0000005%. In fact the

any type of screen, and on LCD and

criteria for replacement under warranty

plasma types they generally arise from a

used by screen and setmakers are based on

microscopic impurity or pollution of the

visibility at normal viewing distance; on the

screen substrate at some point during

type and size of the defects; and whether

manufacture, resulting in a short- or open-

they are clustered together. A general

circuit switching transistor – e.g. a TFT

standard, ISO13406 –2, sets out to precisely

driver, or a physical defect which might be

specify four levels of acceptance; of these

repairable (see later). With some types of

most manufacturers work to type 2, having

stuck-pixel defect it may be possible to zap

a maximum of two dead pixels per million

them out in the factory by addressing the

and two clusters of dead colour dots. You

faulty dot and electrically blowing off the

can find more details in Wikipedia.

to any great extent. One site I found on

JAN/FEB 2011

Defects

Individual TV and computer monitor

GET CONNECTED

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STUCK GREEN DOT UNDER RED LETTER ‘t’

27


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