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Project Management

Engineering

GAM plan and coordinate all project activities from the award of the purchase order to the delivery of the goods in the respect of contractual dates and obligations. The Project Managers are responsible for all project activities and procedures; they are supported by an efficient electronic data processing (EDP) system whose scope is monitoring all operative units. Their main activities: • Planning of critical paths; • Define project milestones; • Planning and cooperating with engineering activities; • Reporting of Cost Control; • Purchasing and monitoring raw materials production and delivery; • Monitoring and reporting production process.

Technical and Engineering Department is equipped with advanced CAD & CAM systems, CAD workstation and interconnected Personal Computer with internal and external software packages. Great importance is given to Pressure Vessels design, Stress Analysis and Welding trough following advanced softwares:

Project Managers’ figure consists of giving a constant flow of information from and to the Customers in order to ensure a good result of the Project and the satisfaction of the Customers.

SCHEDULING CHART Client:

Job GAM: 7/0995 Customer Job N°: Order N° :

N°1 STEAM CONDENSER - AL JUBAIL (Saudi Arabia) ID

Nome attività

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Job Starting ENGINEERING Job opening QCP issuing Welding dossier issuing Painting Procedure issuing Other Tests Procedures issuing MATERIAL PURCHASING Plates for Shell and Baffles Plates for Water Boxes Plates for Condensate Hotwell Plates forTubesheets and Bundle Material for Expansion Bottle Material for Saddle and Cover Flanges Bolts MATERIAL ARRIVAL Plates forTubesheets and Bundle Plates for Shell and Baffles Plates for Water Boxes Plates for Condensate Hotwell Material for Expansion Bottle Material for Saddle and Cover Flanges Bolts WORKSHOP ACTIVITY Construction Tracing & Cutting Plates Rolling Machine Plates Submission Fit up & Welding Shell Fit up & Welding Water Boxes Fit Up & Welding Condensate Hotwell Fit up & Welding Flange to Pipes Fit up & Welding Nozzles to Shell Fit Up & Welding Baffles Fit up & Welding Saddles to Shell Fit Up & Welding Tubesheets to Shell Titanium Tubes Insertion & Welding Fit Up & Welding Expansion Bottle Tests Bubble Tests before Hydrostatic Tests Hydrostatic Test Shell Side Hydrostatic Test Tube Side Surface Treatments Water Boxes and Covers Epoxidic Coating External Painting Packing Inspections Construction Surface Treatments Packing Final Documentation DELIVERY

REV.

Data: Issued by:

Durata 149 g 108 g 1g 9g 13 g 107 g 31 g 15 g 15 g 15 g 15 g 15 g 15 g 15 g 15 g 15 g 39 g 8g 11 g 11 g 11 g 11 g 11 g 11 g 11 g 62 g 55 g 10 g 3g 23 g 24 g 3g 3g 4g 4g 2g 6g 5g 5g 3g 2g 1g 1g 3g 2g 3g 1g 62 g 55 g 3g 2g 1g 1g

Inizio mer 14/03/07 mer 14/03/07 mer 14/03/07 gio 15/03/07 gio 15/03/07 gio 15/03/07 lun 19/03/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 ven 06/04/07 mer 06/06/07 mer 06/06/07 lun 16/07/07 lun 16/07/07 lun 16/07/07 lun 16/07/07 lun 16/07/07 lun 16/07/07 lun 16/07/07 gio 12/07/07 gio 12/07/07 gio 12/07/07 gio 26/07/07 mar 31/07/07 mar 31/07/07 lun 06/08/07 mer 08/08/07 lun 27/08/07 mar 04/09/07 lun 17/09/07 mer 12/09/07 gio 20/09/07 lun 17/09/07 gio 27/09/07 gio 27/09/07 ven 28/09/07 sab 29/09/07 lun 01/10/07 lun 01/10/07 lun 01/10/07 gio 04/10/07 gio 12/07/07 gio 12/07/07 lun 01/10/07 mer 03/10/07 gio 04/10/07 ven 05/10/07

Fine ven 05/10/07 ven 10/08/07 mer 14/03/07 mar 27/03/07 lun 02/04/07 ven 10/08/07 lun 30/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 gio 26/04/07 lun 30/07/07 ven 15/06/07 lun 30/07/07 lun 30/07/07 lun 30/07/07 lun 30/07/07 lun 30/07/07 lun 30/07/07 lun 30/07/07 gio 04/10/07 mer 26/09/07 mer 25/07/07 lun 30/07/07 gio 30/08/07 ven 31/08/07 mer 08/08/07 ven 10/08/07 gio 30/08/07 ven 07/09/07 mar 18/09/07 mer 19/09/07 mer 26/09/07 ven 21/09/07 sab 29/09/07 ven 28/09/07 ven 28/09/07 sab 29/09/07 mer 03/10/07 mar 02/10/07 mer 03/10/07 gio 04/10/07 gio 04/10/07 mer 26/09/07 mer 03/10/07 gio 04/10/07 gio 04/10/07 ven 05/10/07

feb 07 V G

M

M

100% 14/03 100% 100% 100% 100%

26 mar 07 L D S

V

G

23 apr 07 M M L

D

21 mag 07 S V G M

M

18 giu 07 L D S

V

G

16 lug 07 M M L

D

13 ago 07 S V G

M

M

10 set 07 L D S

V

G

08 ott 07 M M

27/03 02/04 10/08 30/04 100% 100% 100% 100% 100% 100% 100% 100%

26/04 26/04 26/04 26/04 26/04 26/04 26/04 26/04 100%

15/06 100% 100% 100% 80% 100% 95% 90%

100%

30/07 30/07 30/07 30/07 30/07 30/07 30/07

25/07 100% 30/07 100% 100% 100% 08/08 100% 10/08 100%

30/08 31/08

30/08 100% 07/09 100% 18/09 80% 19/09 0% 26/09 80% 21/09 0% 0% 0%

28/09 28/09 29/09

0% 02/10 0% 03/10 0% 04/10 90%

Attività

Avanzamento

Riepilogo

Attività esterne

Divisione

Cardine

Riepilogo progetto

Cardine esterno

Pagina 1

Scadenza

26/09 0% 03/10 0% 04/10 0% 04/10 0% 05/10

L

- APV by Computer Engineering - Tecno Sap - Tecno Metal - Codeware Compress - Welder Management - Strucad by AceCad Software - Stackdes “FLARESIM” - HTRI


Factory Equipment

Non Destructive Testing (NDT)

The workshop is equipped with the most modern facilities for proper manufacturing, such as: - Cutting machines (including oxy-cut and plasma with numerical control) - Rolling machines (cold rolling up to 50 mm) - Ton press - Drilling machines (radial & vertical) - Bending machines - Punching machines - Milling machines - Welding positioners - AGV maximum lifting 70 tons - Welding machines for manual, electrode, TIG, MIG, & MAG process - Welding semiautomatic machine for SAW

Non-destructive testing are performed in house by qualified operators (UNI EN 473 and ASNT). GAM are able to perform: • X & γ-rays Testing (RT); • Ultrasonic Testing (UT); • Dye Penetrant Testing (PT);

• Magnetic Particle Testing (MT); • Positive Material Identification (PMI); • Hardness Testing.


Quality System GAM strive for the top quality of the product in order to have the full satisfaction of the Customer. In fact, GAM are operating in accordance with ISO 9001: 2000 with certification released by “ASME”. The quality system is monitored by the quality manager who provides and coordinates the following activities: - Update of quality manual and system’s procedures - Ispections and test durig fabrication and final delivery - Performance of NDT (PT, UT, MT, X-Rays & γ-Rays) - Monitoring and qualification of materials’ suppliers. GAM have held ASME authorizations to manufacture with ASME Stamps U and U2 since 1999. Quality department operates independently with the target to provide the required quality assurance through its personnel specialized in the performance of all inspections and tests. Besides GAM are also certified ISO 14001 (2004).


Our Products Thanks to their consolidated experience in designing and manufacturing, combined to a continuous improvement in fabrication concepts, related to scientific research, GAM Oil & Gas are able to give to their customers an important technological contribution in designing and fabrication of petrochemical and ecological plants equipment.

Pressure Vessels and Heat Exchangers main tipologies

Air Coolers and Tube Bundles

Flare Tips assembly


Filter Houses for Gas Turbines

Flare Systems

Steel Structures


Major References 1. Steel Structures x Technip / CNRL – Alberta (Canada) 2. Pressure Vessels x Fluor / Petrogal – Porto Refinery (Portugal) 3. Fired Heater x Linde – Hammerfest (Norway) 4. Pressure Vessels / Heat Exchangers x Tecnimont / ENI / Qatargas – Abu Dhabi 5. Derrick Flare System x JZ Int. x Chiyoda – Sakhalin Island (Russia) 6. Air Coolers x ISG SpA x Fluor – Tengiz Chevroil (Kazakhstan) 7. Pressure Vessels and Heat Exchangers x Fluor – Tengiz Chevroil (Kazakhstan) 8. Derrick Flare System x JZ Int. x Fluor – Tengiz Chevroil (Kazakhstan) 9. Filter Houses x GE O&G x Foster Wheeler – Woodside Energy (Karratha – Australia) 10. Derrick Flare System x JZ Int. x La Damietta LNG (Egypt) 11. Heat Recuperators x GE O&G x Snamprogetti / Scogat – Capo Bon 12. Filter Houses x GE O&G x Huntoil – Camisea (Peru’) 13. Geothermal Steam Condenser x GE O&G x Enel x El Salvador

3 4 2

1

5

6

7

8

Main Customers • GE O&G – Nuovo Pignone • Tecnimont S.p.A. • John Zink International • Fluor LTD • Peerless Europe LTD • ISG S.p.A. • Saipem / Snamprogetti S.p.A. • Enppi • Itas S.p.A. • Hamworthy Combustion • Technip • Punj Lloyd

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13 12

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Our Services Trial Fit UP

Post Weld Heat Treatment (PWHT) GAM perform localized and total Post Weld HeatTreatment in furnace which is 5 meters wide and 5 meters high and a length of 14 meters; furthermore, it’s also equipped with a time-temperature recorder device.

PWHT in Furnace

Welding Activities

Local PWHT



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