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CONTENTS: Machin e O H'n'i ~'"

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Progra mming

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Electrode Block The electrode block houses the upper electrode (longer) and the lower electrooe (shorter), as well as the upper and lower lamp The electrodes are sel at a precise distance from each other to create the arc needed 10 melt the glass of the fibers being spliced. A rtOmlal splice uses a 30,OOOV (starting voltage) at 16.3mA arc. Different types of fibers may reqUire a higher Of lower current Jevel. Some may require thallhe arc remain 00 for a longer or shorter length of time 10 get the best spUce results. Therefore the fusioo current and fusion time are Independently sel in each Splice program_ The electrode block is adjustable in !he X and Y-aKis to center the fiber In the arc. ThiS is a entical adjustment for optimal splice results . If the fibers are not centered between the electrodes, the arc can push the fibers and cause core bending (micro bending) or uneven diffusion. The block is mounted to an "l" shaped !>facllet that is adjustable vertically by two screws in bacII of the block. The two screws that hold the electrode block to the bonom 01 the "L" bracket adjust the block horizontally. Each adjustment is made by loosening the screws and moving the block along the eloogated hole wtlich the screws pass through The lower electrode is In a fi~ed position in the block The upper electrode clamp IS mounted by two screws and is adjustable to center the two electrodes to each other and set the correct distance between the etectrode tips . This distance is critical to the shape and stability of the

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The electrode block also houses the upper and lower lamps The lamps are mounted on a CIrcuit board. which is mounted to the bonom o f the electrode block.. The lamps are red LEO's on 975'5. 995's and most later 925's. Earlier spticers used whi te incalldescent lamps. The LED's are used to illuminate the upper and lower views of the fibers fOf alignment

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Adj. front to back

-Adj. up & down

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Electrode Block

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The Optical Path •

The optic;al path eonsists of two views of the fiber, the upper and lower view. The view thai is displayed Is determined by which of the lamps (upper or lower) is lit. In the HOI Image (during splicing), both views are d isplayed simultaneously.

The mirrors used in the machine have the reflecti ve surface exposed on the fronl of the glass to prevent shadowing of Ihe Images. Care must be taken when clean ing as this surface can be easily scratched. The Upper View The upper lamp illumina te s the fiber from behil'ld the fiber (from the rear of the splicer), It uses the lower lens barrel (Iooger), which is adjustable via a focus motor to keep the fibers in focus during alignment. From the lens. the ligh t is reflected from mirTOf " 2 to the beam splitter or optICal prism that passes light in one direction and refl6(:ts light in another. The light is then reflected from mirrors # 3 and Ii 4 to the CCO chip (camera) The L ower View The lower lamp illuminates the fiber from underneath. II then uses mirror # 1 and the upper lens barrel (shofter). From the lens the light passes through the beam splitter (optical prism), then to mirrors II 3 and It 4 and finally to the CCO chip (camera). In some cases a filter may be installed between the upper lens barrel and the beam splitter 10 balance the light level between the two views. The Optical Unit The optical unit consists of the upper and tower lens barrels. focus motors. the beam spliner. and mirrors #1 and #2. The optical UOll may be moved up and down on a rail to POSItion the upper view correctly In the monitor. Mirror # 1 will adjust the lower \/lew \0 the correct position. The CCO Chip (camera) There are three types of cameras used in the 905, 925, 975. and 995 splicers . The Phillips is the oldest of these. It is easily recognize<! In that the camera is not mounted directly to its control board. Loolong from the front of Ihe machme the control board will be to the left of the camera assembly. The Phillips camera uses white incandescent lamps. The Thomsson camera is mounte<! to its control board. The Thomsson camera can use either red LED's or white lamps. The Sony is the newest camera used. It is also the only came ra used in the 915 and 995 splicers. It is mounted on its oonlroi board and has a silver dot in the lower left comer The Sony camera is used only with the red LEO· s. The CCD Chip captures the images of the fiber in both the Cold Image (for alignment and evaluation of cleave angles. view angles. and fiber cleanliness) and the Hot Image (for estimahon and splicing process control)

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The Optical Palh


The Monitor The monitor dIsplays the upper and lower VIeWS of the fiber one at a time as seen by the CGD chip While the floors are being aligned the upper view IS seen on top and the klwer VIew is on bot1om. In the upper view the left fiber is stationary. The machine \\;11 move the right fiber up or down as need e<! to align with the left fiooL In the lower view the nght fiber is stationary. The machine will move the teft fiber front 10 rear to align it 'Mlh the right fiber. This appears to be an up and clown movement in the monitor. The middle of the monitor screen IS al 255 pixe ls. The splicer will align the fibers in both views at the 2SS-pixelline shown in the middle of the screen in the diagram. Once aligned splICIng will begin. With the machine in "service mode" a grid can be brought up to show where the camera e~ls

\0 see the upper and io'Ner vie w positions. This grid is also used to adjust each of the mirrors to align arid center the VIew of the fibers in the camera. The monitor also displays text messages. menus. graphs. and store<! Images. These features allow the user to select and edit splice programs. set up and use special splicer features. observe an estimate of splice loss. and diagnose splice defects. Images capture<! during the splicing procedure are used to calculate loss estimation. While the arc IS active, the lamps are turned off. The hea t of the arc causes the dopants in the fiber to emit light by incandescence and fluorescence. Nonnally. the core of tne fiber has the greatest concentra!JOn of dopants and will be ~sible as a bright line in the Hot Image. It is important to note that the bright line Visible along the fibor in lhe Cold Image 1$!1Q1. the cOle - it is an opltGal effect k.nown 9$ lhe Lens Effect Line. By analyzing the image of the core In the Hot Image the machine can calCUlate the loss that has occurred at the splice junction. These images are stored in memory and can be viewed in the monitor after splicing is finished. USIng the informatlOO taken from the splice program and from the Hot Images the machine will show the estimated klss in dB units at the bottom of the monitor.

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UPPER Be LOWER VIEW , r - - --

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UPPER VIEW LEFT FIBER STABLE

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RIGHT FIBER STABLE

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FSU 995 :, PROG #1 PRESS FUSE BUTTON The Monitor

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Menu Structure

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00 Program 1)

The

00

P'J'o9tIIm $.I()(ft the IoIowIng information ;

I) .... Global Parametetl (Pam_*'" _""On to aU apIioo P<09fitmI) b) P",ameLftn I*\MIII'Il to maclWIe IIIncUon aM u_ prel ... ,,,,",. C) The $pIoce coon!1 on me ~ end the elK::todft. 2)

The 00 Ptogf ~m illS three 1eV()~ at &eceS$ I) LIMr Mode (...... ""'I ~r"'"""") ~) 362 Se1voc:<!I Mode (moat para_ten) c) 291 50"-"00 Mode (all paramel9tl)

3) The $Ciftware on the FSl/995 Ills a f"", extr. pa~, whlch , _ ~ u~anat>on TtwIy are found ~ the r.eadinO"Eon onset PiH11"T>eIllB" on trIe 00 program, 41110 XCT Offset When

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\his leaMe I1JmS on a tracking IunctIon .....tIich aU\Olllallcally adjusts me fiber

poonl10 Itay centeted in 1M arc. if 1he Arc XCT is snil'bng trcm 'plice to IPIice Thr$ ..-..e f99t0_ me otIse1 (.... pileell) trcm Cti'IIOO' (25%u<.) 'eQ",,,,d 10 _1M splice pain! to me Arc PoaiIJvoI values are to II'1II tight of OI!II'Itef andl'legative valPJoes ..... to !he lel'\. T~ Arc ..... 111 tie sliOblll (1101 ~ trcm left 10 noht during a~) 1()( tnis fur'Idaon 10 ~

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The v&lue at otfseIos oeM" • ..., trcm !tie Weight "Klor

Global XCT

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Thta IIIoctoOtI aIows tile u..... 10 seltho

$jIIice PQO:'IIIIO

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to< AU programs on the

ac:toe.s ~s WIOIIl_ counts p,.&Is lrom!tle lar kilt 10 the r.. "IJhI (. 51()pJ<.). making th& center ( o2!>5po I l1'IIs funcIion is .. mila, 10.., oesm ,~ice poOQOam Thos I\n;IkI<1 """I be use<! H tho Ale IS COrIlInuOusly buflWlg 10 IN left Of t\ghI at OInter Thill CeD ea""", ~ten 510 pixels

( .I)p~ _)

' .25

WhenAU10 ARC CENTER is turned on, \he XCT value 0I'1he Ioj)Iice is r&cofded an", me r>l'Sl ~,Alte<tnoo seoond .... ice!he ..... XCT v~I "" is CQmboo>ed Wlth !he tnt ....... to <lel~ IrIe ~nmenllocAOOn 10< ll>e lh<rd spIoI. The ~ J I _ In. XCT v-..e and CIJOlt>nualy 6elermonn !he nelliQwlion 10 ahgn 1tIe Iibers 10 by -waIClWl\l· lhe

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To Access Global Parameters Press " Answer [NO] untH [E NTER SERVICE MOOE?], then [YES] Press #,[ENTER) Enter (291 ) Of' (362)(limited Access) Press • .• .[YES] Press [ENTER] and select the 00 program

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Splicing Process " F C4RO!IOf<CQo rED ''8(11 (EARLY P<t£FIJS£ • l't:S)

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Splice Data • •

• •

(AfTE R spun: KEYSTROKE S).

Pressmg the :i key three times after the loss estimation is displayed will put the machine in service mode. Pressing the "View'" key repeatedly after the above service mode is displayed will show the 2'" and 3r<l HOT IMAGE of the splice with the INTENSITY PROFILES graphed on top of the image. Pressing the "enter" key from the 2"" or 3'd hoI image Will oong up the splice data. Contmuing to press the ·ente .... key will bring up the values listed below.

COR (V.LJ CL.A (U.L) )te T (U.L)

010 !l.R) NOI (V.L) BIlL (V.L) lOX IL.R) COD (L. R)

CORf. OFFSETS IN MICRONS CI..ADOING OFFSETS IN MICRONS HORIZONTAL ARC POSITION IN PIXELS (lM_CENTER) CORNER DEVIATION THIS VALVE IS PROPORTIONAL - 0 THE GlASS VISCOSITY NOISE LEVEL OF THE ARC VERTICAL 6Al.ANCE OF ARC IN BOrn VI EWS INDEX OF LEFT AND RIGHT CORE LEFT AND RIGHT CORE OtJTER DIAMETER

30 PICTURES FILTERED. UNFILTE RED

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* ... COR (V.LI CLA (U.l) CIA (LJ!) ANG(U.LJ BAS (V.L)

MFO !l.R) MlS (t.I.FJ dB lOSS

CORE OFFSET IN MICRONS OF I" HOT IMAGE CLAD OFFSET IN MICRONS OF I " HOT IMAGE CLADDING DlAMETER AFTER SPlICE IN MICRONS ANGLE OFFSET (FROM VIEW ANGLES) BASE UNE ANGLE OF SCREEN MODE FIELD DIAMETER COEFFICIENT CORRELATION FACTOR M.=O.OO F=I 00 ES TIMA TED LOSS

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Electrode Maintenance

Danger: The clea" electrode program prot/lice... a peak l'oJllEge of JO.OOO Volts! •

The de ... cIoctro<le progtam uses a tIign IWl: ~ (- 3Omio) and ....... QOmPIIIle/y men any fibers present on !he arc Wnile ~!he clean electrode P'09'am. I lIu1ing sound may t.. hG~ Thrs .. caused by me c:ontlIrnin>I~ t>etng bum! ~ 01 hi ~

,\ 1 Clean Eleclrod e PrOl!u m : 0 1J Prn.. th< SEU,CT (~l ~ 9 02) Pm.• (y .. 1 k> ru~ CI~a~ lk'C.r<.><.k PrQf:ranl, 0_ 1) Pm.• (FUSF I RUI""'. L"l~n f", . " .. h"t( ~ ~h Li~ arC IS 0<1. 04] P, ... (FUSFJ Bu,,,,,, un'" )'OU 11<.. . 0">0<>110 h'b'n~ or "hl$lhnll Io)Und (1)0 !017 hng ""'''') !C A lJ T I ON'" NU1IM>Klh.n IOMIfS,]

HJ Clean;"!! Ihl'

Elc{ lr"dc~

(Bru ., hint):

Note: WI' rU'onrnrmd Ihal )'Ou 01"'0)'11

,<,,,,(,,,,, Ih l! <,/,,'trude'Irom ,Ir, m achille /0 brush them.

BTu_ ,-lIing 11I ,'m ill 1If,' spliN'f NUl domoK" fht' tip.< "I/hl' ,dec/rmiN. 01] R• ....,H the Fk<:If<l<k. fol~,"i 1M Chall$< lk'Crf\Xlco$ Pr«~ ... on 1"'11" I ~ 1l2] Coe>t!) d~.n tho: .,",rOO« ""h lilt lltetrOde C"~n,nll FlruotI by ,,",-,hll,¥ 'rom thc ,hat! "'..... ,ds tht tiP .. h,k 'Ota"n~ llJf ok'C"O<It ' " ole.n ......ilQle ...... .de: !,<nm<l<f. ICAUTIO:"" IJru>lung (QQ liard an _ .... ,lfl) 0) J Aile ...... I«rr<dt Iw I>«~ hlUlJrod. <Inn " "h """"",I, (4) lmoned .. l<ly ,,,",,,I I ,''''' IIlKh"... lind rUll .... C lem EIeoUode P,ognrm IQ fern.". 1ny ....... ,~,n ~ d,n '"

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Check Electrode Wear [ 1~lrod t

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Sp lit<· Cou nt in Ihl' Oil I'rogra m.

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Ir on'r Ihe thres hold (2.000) r"p lllet' elt'ClrodH. Inspect Ekd root$ 0 '0 Kt' i f I h e~ art' Worn or Had.) I)

Opm,..'tr:- ",.. 1.1<1000

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1.

New el<!dr0d6S "'" MV1l a VfMY sharp pooot as in lne first "I""tra~oo above W,th r\f!welectfodes ",stalled tile arc will 11'011 around the OOJI$ide pen"""M oIlhe &IecIrod .... which will (lj)pear as 1M arc moving slOe 10 :sl<1o on Ihe mon<tor Tl'Os will _ 10 OJ 1'li9f1",,5 splICe because tile Plea!" N>llocuMld on J~e To ,ta~,ze It>e arc glass mISt bot burned onto the bp<$ of the eIec1rodet AJ\6r NIIirIQ glaos burned on them now ~ will look !he second ",,""bon. As II\ey wear I'rom n<>rrnaI use the bp ..... star110 round ott Electrodes have a normal ..., of arouncl 2.000 """"'" SQices ~ct Electrode ile 1$ oepeoodel~ on fiber type Pet'... ~ Wlm hoghm CI.IfTef"( and k:ngeI will wear ~"""IS ~ Don dep(l$.ts!rom prefuslan (wt.ch ~ 1M IiOers Delore aligio'MII) as ......... ~ don can build up on 1M eIK:uodoI ard cause !he arc 10 DulTlIOO hoi Of vary., ,nlemlly as the din _ 011 cIunnog a spKe, Elearodes $I>cuId be cleMllld every 20 ~ \IIII'04l the cIe .... eIocItode p'OQtam Electrooe ~ps can be bent ~n"'y,,'" ~ being ""'tailed Of c!.. aned WIth a b<ush. Once bent they no IoI>gor \I$(Ibkl and m.nt be '.plcIoced

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Changing Electrodes CAUTION : 00 IlOt IOUCh the .t.clr~ tips on ~ny ,"'face as they bend very enily.

I ) Rcn'O)' t 1M I....., ><T<".' .nd knob (2 ...... 5<'"'' ) ""kllnglhe "plical""""'" OUH' IFI~ure I ~ Re"",H Itw """ .. r..... ""ldln~ II>< Ue.:u<:>de Sloek «'H' I h$"te 1)

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,he ... rely doo< ."""-1. """"" Ill< , .. " ~.• h<>kh", the ""'''' dccttU& (Figur. 1)

Orao lhe ..(~ door and ,......,'. tilt I0000 .. eh:<:trodt ""'''II' "'" cl<'tlrodt I'oO"ftTO" ,,",ic {."ns ell< Nod or the moeh'nc

(f '¥"'<" } I 11 OpnIlht ...... ek<:trodn. 1mIO" lh< pluo<: «wCf1fII m... !he I()" .. eleclrodt (shonCT). CiU.II tilt .1«1I"Odo "'III .k<>hDI btf<)f< •• ",fully ,nWtU"'l! "'" el«trodoo.J 'OT( : [1«troJes rine. "'b>cl\ to Ie" on tht SlJn-..,< of tho <1;1"'1' '" <= Ii>< 1'<"","' JI*,ni !he el«!r<><k<. J no u> Of (IIhten ,110 dlmp 0<'1'<'" 8) R."",,... the p!;bhc from III< "1'1'" ol«"odt. dun" 'Ih ."'''''''1. and ;n<l.lll,n Ill< """,hili. I'Ip)lten tile do",!,

.

""'-'''''i "" .. ,,' Run tile Cle.n F le<trodc

ha,.., • """,bOn,,,, ",II

h,""""

'II 1'r~l1Im 10 ~n.ur~.11 d,n .. """""«I fro", rile ~I«trodc<_ 101 Iran: 11 sh' !iinr from kfi 10 nIh, "'hlk 'rh<rn ~ foll"w ,lie Hum In fl«rrodc: Pru<<<Iu," on

"""d.

PI~

19

(S)

(.I)

"


Burn in Electrodes I'n)l'tdllrc: ''''''. P".,=! ""Iy .~ ...I«,rod<c< I\a,.. b«n ck.n<d (.'l1li10011 nit bum In rm:tdu ... "«1 ....1 "' J.O..IO .phe<:>. For """'" >rIo« 1)'f'OI.. • dlff~t J'If"«<lurc may bt

rro......

II 11 R• ....,.. nJllt !wid .<afny ..to><ld l<nob

Tt<:'""'....!>dtJ

(1) M• ....,.·. 2 ~ .. 1It;od ><,.....~ "" OI'Ioc.oI _~ COH'f 0_1) "I'I1(ooj /lOoK CO ... (IoI J ~1'~ 1001<1) ""IC:~ r.......-d I WARJ,I:<.G TIll> defuu ,lit ... fet} ,n.mo.l', MJ ap... ..fflJ do<>< ~J Slur • .,..,. f'I«< ofS\IF·:S ti ..... tloo" <OOoI*" to II) I. bo<h \ .(""""'U) 07) CInn r... "',Ill oirohoI]9r. or _ I . OIl) Uy litotr KrIlM bo<h duck, and 01"•• <:t-. 09]1'to. {\ ~I {Of 10-0......,.,. '101" <w< !Iw "'" >Ct<ftI .. <brI:. 101 i'r<u(_1 ~1Kt ~~ 1 II ....... (y ... ro.ck3n.kctrodeo. J:I ' .. ~r ....". ....., Or ria" Ikpo,;" g il ".",act Mi..·! • 1 IJ I'nu Ifl SE 1..... __ Tb< /ibn .. ,11 -....... ..."d"

It"""""

.ho<:..,

,.irid _. ;. .....

1:;:

I ' J 1 um ~~l. ()ff ond On :rnd I 15) M .... JUt<" ,tic ",h< .... " In P"'1 0(01

I ~ 11'1=

mod,oo

(\1('0<1<1

butt''''_

(M.nt.... u'o!

(. )

1'1 Ah,n 1r•.,.;;II.,,<o•• ond TNke ,hem !OU<~ (urpeo-.t 181

p~

!(w.'" ...... ~

,H. SU \>0""" :P,.fu.. :

\91 ......'" (Ft SEI l1li""" .gain IF"''''''I. Tlr fib<n .. ,11 .... k 1~1>eI poom". • 1,"10 ....,.... tb» "" tho .I<ctro<lr<

11] rum fSU OffonoJ On 11t""'1 f.b«> 1<)"'" .f",~ '11t.o.cIy If."" !>I.II "n"~ad)' "r"'~' (Do"", r<p<.,rnQ<t,bln I~'''' "mot), ll) ~l'r t>K1, .. f..) ",nc~ H""""do ,110 fron, Tot .<.afo!)'l_ 2' ] R.·;n, .. ll tho "",,,~Il.,,\,,.., 00".' 15] R<pl ...,< .. f<1y "'",kll.nob ,;:~) ~.",><. ~ ~ot·"'ad ..., ... "'.

!lJ Spl,,'. ""h "'""

''''

"


Spinning Electrodes ~ 1<Ctrodo.

11><

• •

II) <pInnln~ til< LIJIP<T ~k<:!rOCIc: tb< room"" of 1bt .tt tall bt >dj ,,,,.. <Iootr '" tho <:en ..... mart< "flhc -..men I H~' 10pul.. Sponn"" th< upper ~I<Ctrn<Ie does root .ff~ .... """".1 .iI",","" of the """,10"" "II« Ih< mom)<> ",r~ 10 "'" I()oo ..

~SomtI,~ It.< I<>• .-.... Jrctrod< .....). _

TG "1"" th< upf'<'f rif,.'!rod<. I<><:ocD the: ,.. .,

np .....) not II< pnf<etl) ID tb< <CD""'. Eumpk be!.:".

to 1>< >J"D to ..,hl<"', •• crnln'Cd .r<

"1>',,, ...no". cI'''''''~e lilt "f'<tn:><lt<. "'" tilt bid ..,........ "" lOp'

!! DANGER!! DO NOT TOUCH THE ELECTRODES OR ELECTRODE BLOCK WHEN THE ARC IS ON!!!


30,OOOvo/ts @15ma +

Diagnosing Splice Problems Problem :

Outcome:

"


Problems & Fixes with the ARC •

l d'STMU ,E ARC I"TE],;SITY:

.' l a i.

f~"".

inton,i') un ... I>I< : oj ARl" ,nl""",ly cha!ljle< du''''il ~ "'. cr.dhlli-...J. b) Co«...n l>nId In "Pr""'" d"<'C"..,,,•. 0) Very h,gh 10M In •• "ma'"",

Problem

T<>o """h dll' 0<1 ,be

F'>'0'

• • •

Too """'h 1,1",& IRl&n) OIl ,1>0 .l«tr.liI<. (hed Ele<uodt!.(p 17)i6\ Oun II,. Fl«tr<><k. ( 16

• •

.~tr(>C\es.

,","," ", ""(.,,, "'h",,, n.. ~.' ,"" "',

• ARC Posill on: I(.~" (ro ~. ' :\7':f\~~ ~~,:~ " ( XCT bJ

v .... ' IIn'tn",yProlilcq

0)

rnlt.'

h)

S\>,n olocll'oo. (~. 20)

Ixrr »urn l n ~ ItI~ ht or L.ft , .) RI~M = 270"

Valut).

y

2~S' 10 p,. I I', ~ (h, ~r)_

I.otl "" 2~ 0- p" (10"",,).

1I,la n<"* Oft. a)

B.I.na. ,hoold be 0..... 10 I &I 1'0",111<

b)

)..{, ... >OCcql!>blc ~lan<. '" 0 SO (fOilurc I)

.:IK' ~.k t'oI~

I)

FI«,ro",. """" -naukl be •• <1000< 100 •• ross,b'"

b)

MI\ oc«p<>blc '01.. -

Q J(I (f I~'.

I)

Ottly .... SJIF '" Lik. jibmt /() eM<+. XC7 l'a/",•.


~robk",

Flhtr Otfll(m:UiIlO:

,,>..."

• •

U ; ~h I, ... ; Ih., 1)1'H:.1I )· k>o< like. 'V' SMr< ROII",kd .",j·f""o boefore 'rl"'ln~ Iyp;colly d"fornl' tilt ("0/<>

lll!ly .1e<.·1N<k, ",n mal." the "ulTtnl 100 hl¥h, whi<h ,oonJ, ,n. olld-faco 01"1n. tiboe, boefore Wll.,n& AOA u,,"Uhk "h",h mn'·e. I.. lil:w:, dunne .henm."I. rna )"", the J SU ".,,11 """" 111". I" .ltr "'h",h ",II ".' In. f,w<!OO mllCh.1Id lhe

,,,,,nd

.nd·f..,. r~.

~

• • •

'" h<n

.pl ",~¥

~ un lhe C/~,,~ EIt"rIrt><M- f>mt.:m ... (_. Yos. Fuse I M••• 1.. AOA ... ubl< If ",,,nul "",I.e AOA '1>M. II>< 1.. F.1,.,.m:JoM O("U~,~t.: B",;~ then lilt h..nt oM ""'" .,J,.""

>u,.

'"

• •

lbc AM" " • ..,. hili (110m .1o<IJ<I<It.1

Tbc rlbm .., .. poo ... d .... Ft, T_ _ If .... .., .. _"'" ..flat .... t\bcn .., _ """"""'- • ,,' ~I bum .... ...6-,",,", bocl _ moldt"",l .... f ........

' ""

I n- .... fiNn .. ,D'" -.I ... ,,",-1II<m:tf ~I Onoe ~ton ""' bonN boo\, ...... ARC _ .. ,U .......... oItJ">Iowd _ """'" "I.,. ... "'"

"f'> ""'" A _ 1"""01 1>«1.. 1 .. .-~ <..:no ..hea, Allef"P"' ha>~ _1Od, _ dot C .... U .... CJdo

Oil 'liT Anr\l1'T "OTll(M S~ I

bock _

.~

("1<>n ....

1·.'·.... f u~ 1

_

f........,.

Ir. "" or "Ioe.. ... do:r<><ttoOd "'" "'" C"I«ao.It npo 1I>tn)O<t .. ,II ~C/""""'l""''''' Akohoi

_"'_ ....

-

1><11«) ., <_ lr 16\.

• •

1_'"

_

ArIr< .... h m-. Sri"", " trno<rI'«I, '1)

• .,:..-. . , Ie<

,

~"

If"'" AIlC II ",,-">bIo """' .... Itum or

'"

,r .... ARC ..

...._ _


• •

hc;;;;----t-------c:c--;;

,"

.Ott_

bum Nck 'PO" Once 1iIM:, h&> b..neJ bad 1II tht ARC )"" ""II I,," ,,",. dtp""lcd ,..., """'h "lin on tht

o

u... IN EI«~ O .........g 8",-111 II> rctOO\·c tht h

,,[oea aD,I d.n. L... aJrohoi 1"8'" (It bcnc:r!

'"""",,,

to

ccu

<k"" the ''1'' o flbt

• M,..,. tho okoOOl <lnt". u>< lIM: Clt, n [k<:1f<><I< I'rnrram :_, Yoo. ~u>c1

C")

~ fL.!n;

!On !tQ'f:

· • •

" H""'lII." W I'< <>n(b< f,boe, ,r AllIluJ< Stmng"!OO h''''- ~"""Id

0Ic<~

-,~

"

be., '" ",at "(1"1.


Order Of Alignment I) 0\1:110('

~urt

2) Rough

a ll mirror

Il i~n

pin ~ ~rt

horizo nlallo

K"('

th e fiI>trson the scr«n

mirn.r$ "'3 & 114 (p. 211)

J) ROll l:h alig n mirror #! (p. J Il)

4) Ali!!" t; I.'ct rode Block

A) t:1« !root Bloclo: Upptr ' Ie.. (po 27) U) .:I...... trod ... Bl oclo: L..own n ... " (p. 211) ~)

"'in"lIli~nmen'

of j\l irrnrs /13 & _4 (p. 29 )

6) Fin., a liRullIenl of Mirmr 11 2 (p. 30) 7) Ali gn Ih f uppt'r and lo"tr ,'it ,.· (p . 3 1)

8) ""Ilom.-nl ofbmp posi tion (p..H) 9) Adju st ment ofth t focus m..,lun (p. J-l )

] 0) Ca llbntc th e- i\ lotor, (p.

3~)

11 ) Cltan or r . . pl:tct [1('(lroots A) CI ... anorreplac ... (p. 16& 17) H)

Burn ~b S$ on

t: lffl rod ~

(p. 19)

C) Center Arc (p. 20 )

III Spli ce and In sp<..,1 Arc for 1ll0Hm . . nl 12) Afl er spike ch«k In d adjust Inl ... n~il~ Profiles if n«eu3r~ (p.36)


Service model live and still images SafelY shield door closed

0, Service swi tch on

Pre-5S # Answer NO until Enter Service Mode? appears Press YES Press ff Press ENTER Enter one of the 3 digit service codes be low. (I )(2){ I )[New Video Board Adjusunell1 J. (3 X6 )(2), or (2)(9){ I) (Numbers will not show on the monitor) Press # Press # [Estimate In SelVice?]YES

TO GET TO LIVE IMAGES Press # Press if Press # Press the ENTER key 10 toggle between LI VE and ST ILL images Change views \\ ilh the VIEW key

TO GET OUT OF SERVICE MODE Press # Press # Or Si mply Rc-Start the Splicer

"


Electrode Block nil: ('I.C flIOU[ t ,\ rr.s ,\ D~ L~ rU) "

TlIt 'I: \ ' II \ "" .~ 8 \ I ~I'C llt ~ I

1''' II

\'1.1 I 01\ III Vll\\ :'> " '0

'! €.A.!>' 11 1'(; nil: D I ~l' \ ' CI. FKOI' fi nD! TO rl,.f:('l80p t; 1"1'0 " '11:0'01 [ 1.[(1-11001: ':II.OC" 11.1(; \ I , f ' 1 C I .' CAl.. 't: 1111. AII C TO nlool! 1111. C ' L:.I 'G IIIGH I. ~ Til l' I ' " I. '1Il)11 , :, CUUD" G ()H~n " Sl'lIC[ U \ f l .

MIl. H

1'111: l

~' Rutl>

II lit:..' 'II It" H I 0' .

l'PlR \'Il\\

Mtp I, In lII< urr<' '''' .. mo," lilt lot;

--

r.b<,

u( .... """'".,.. r,"" ..... Lht r".... I tty ioo<nu", lilt Optoc.l • '""

("",~) ~ "'" cenIeI'

/'ibn ....

I

ad,J- """ ond . . . . . 1ht0rta1 u.~_ 'fthe

,,,obit ......

dotVO<k lip ....... PftI«<'IlI '" M l l _ 0IId 1000.. lIk.k<1nxI< ... -.J ... "" .... bot sen. M>r\". ole. fiber ood Ihr .1«..... .. r<*' .... .,., .... ..,..... ...1lh . ..... l ..

"'P'"

s.., 1: /.0'<0 ... tht ~Ilnll on~ IIw """"'" of Iho. .... """"" "'"'" _ ..... _ ...... fiJwr :! Tho.1«!ro« lip """'1.1 IN- ...... " " ' - "'""' ... ,..... It 0-

I

I h t _ If_I'fOCftd",>d_.

I'

.1 ,

,

'"'

I -~------·;/,Y

I±I.~··­

. ~\: ,..,

.,

...

".

'-' "'""

I

,l. dj.,'_nl , II ~"' ..,...., i\ dof . .... """"I .I"""",. B, 10<...... ,II<: ",.. ,,~ Iab<itd "1'\"<' '''' .. ,1'1 f'l"'" \ an.! ...,'. !he dt<1tO<Io ... " .c.:<>rd,nfJ) R'T'u, *1'" I &. ~ 111'111' A ~ II II ..""' ..... o.,.o)l'"" '" "'" «><1«1 ~ . . ~ "",1iIOIO (p.

J II


Mirrors #3 & #4 • • •

Alignnwnl or mirrors _3 &: iii.. nH'd 10 ht IrC'. In! :0._ (InC' Sitp. M irror •.1 r rnlC'r, bo th "i,,"s on the' n m(,nI b~ rffurAdn!: 10 the' IO" l'r ('1«t rodC'. \Iirn.or . 41,,\('h the' camen , i<'" horl/onr.U, rdcrt nd ng Iht' .... rt nlxr 10 Ihl' grid.

II

Rou~h all", "' ... on

,,,,,,,If. LO tbt """"",,. 1"'.,,'_ "'.oft 1,1><'11 on ,ho Kr..... •• 0<."'" tht '''''''UM

2) f ..... ~"'. \I"'Ic:.h, •• nd,""I""'~ (r 21>' 1) \ I,y,. Itf! IiI><. ofl" nflbt monll(>r and 1fW)\ ..... ,, ~h l fibt. III lilt ,,". )

51.,. , In Iht Iu..... ' ..... """ .....".... -, .,.. >1.,,",1)t.:L ..... 'IIht.1carodo lIpC1R bt...." H'" ('fUI. 1

1101d . . 1'<'>_ ....... l E..... ",II ..... 10 died If doc ..... IIJ' ... ~ "" "'" p><llf ...,. p<<><=J 10 .-Ij..,,-,,,

A ~ J.'I""'M" In ,,,. ,_ Iooorn m,m'" lit Km< and "'"' m'" ", arm If on fiJl". 2 It> ,........ rlt<:.""'" T'Jh1.n ""..... II<Id <~k «nlm....... n '"~a< ( Rq><a' .....d «nleffd)

_-_

_. _-----.... _--

),up , : IClum nMfTOI .1 ..... 10 ,I> """"" P""~ ",p!: F"" ... Ii.... ""III! • &: - ootWf><o St.p ) : [ mn ",lIlmo~. '" ,t••d hun""",,' .Io~ 01 t,btr on ,"" p>dl •• In "au", ;

,

I

--.... __ .. _---.. _---h,UI" 4 R~".., \ dl ........

n' : ·1 ..... Z·Z MIll;' .... '" ... n ......

\dJ ..' ....." I:.no<t '''~ ""'"I'< L""",,,,,....,,. .."eo. md """~ _ U _(1'11""' ..'10 .... fiIoc1' T,p.n. ........ uddw:dJh............ 00011 ... ~(frprt I)

j

ond ~" or~ . liII·td:


Ad!. ' ·2 T11[ LOW[R \ I£ W

S, .. p I : In ,"" \0 .... ,.......... H ,he n ~h' ('W 1"-" ,he of Ihc n-'II)I MOl" ,he ,il'>a 10 ~"'I:: of.1>< ..,'~n ., In fiJlK< I by lum,nl! 6rror • C ....1111C1"II "',.,, tp 11 h~. 4) ,n, """ inti th< m,rror >I'"Y t'rom ,he: "1«1m<k un,l. \Ior\; ,he: bon"", • 0( th< fibn <CD!~'

. nc! th< ~1.,.,1rOd< "" .. ,'" • """le'

S ..p 2:

r ...... mom)< _I

odJu,unmc KT<" oul (roo, 'rog

"''''''(11' _ ",ds ,II< ~I«"btIdr unll) unnl th< 101" «If<" of III< iit..:, .. Oft .... ""'10m .... ,~ on th< II'IQII""" Ihc

"""'lei be- on th< «>!>

I ... figurr 2 Tho< ~1«1nxl< lip !NIL. If 001 ~ 10 odJu,unmc.

I

f-,

-;- J ~:;: ..tl'} ~~" I <;

14/ . -uk.. . """.. , ., " '" ~

.

~

••

I

Adj_.I,,,,,nl: Ire doeo 001 eq .... 1D, I.uoH1I "'0 >(f~"'< lube-led ""''''' ' .. '" ,n f""", .1 . .... lht .l«uoJc "',,' 10 .hp. Rq:o<" "<p'I !;, 1 ",.,,1 C ~ D

r""" .o ....

R..,.",

""'v.

10><-., , ..... '" ro.--rccl ""","'" (p. 11)


Mirrors #3 & #4 •

,\Ii g nm~nl

• •

Mirr ... r ~J centcn ho th .-ic .. s on !hl' CUllt'r. hy n·fcrcndnj: 10 the IO"l'r d « trode. Mi rro r ' -Ilc,'d s Ihe umen ,-iew h oriln n l~II~' rl'fHfn dnl! the lefl fib/:r In Ih e ~rid.

II

II;~ .h~n p".. on mmon l<> tho bon""",, ' 1"""0010 (,!>e" on the: <C1'<'C1I Em •• Sc,,'lCt Mod<, two . M >utl """t«'" (p. 2;;, M (»'. I<n f""" off or tilt nl.... itor onJ 010\"0 tho ngho fibo •• n ,lie .... y KIM. ,I>< """,II",

~)

.l)

" fm lrrors II] & 114 nl'fll !O bl'

Iru l~

as lillI'

~I ep.

"'Ii«

St.p 1 In thc: ...... r ,-' ....' "'''',. mmOf ~ I :um .l'PI) I>« ~ .... ,1 the d<'(trod< "l' . an M s«n as In f.gut< 1

!loki thIS 1""',11"" So.,.: Lnt .... nl1' .....),'< 10 cbed if.k<:1J'OJt up i, • ...,terN "" tho pod. If "' ~ )'If1><'tt<l1O >oljU"nICnl

" ..jM"...... " In Iwe ,n .. t< Ioooc:n nurw,.1 <Cfno m" ,.". ann IS In figuR' 2 to ,<nte, d«.".1><k T op..m "''''"•• n.J (hir<k <n".nn~ In ,,,II ,mag<

""" IIInI

. . ..

IltepoOi "ntil C<'f"OI<fnJ)

__------_ - - ...

Sltp I: Rt1lJm mm'" 0' ."" 10 It< bon",

Srtp 2: Focu, fibe1 1tS",,·.\ . bun ......

J'M"_

Slf'P J: Eo'. ' ,,,n , ..... SO' I<> <,",,,", bonlonIal .hlV""'''' of f...... "" ..... gndJI "' ,n fi¥W< 3

_.--_._----.... _----

AdjM.' .... nt: En~' 10,< " ..,. LOOKft ""1101 ""..... nd

mo....."roo-.~ .nn (fwurt 4) '0 .lib'" fibn

Fi~4

M..,. .. .. 'dju"'.... ' 1·1 ... d 2· 1 .. ,il b.,,~

T'IP'1<"

«Tn\' .nd chtd ,I_n, In $1,11 i .....'< (f'\IUre.1)

"' irr ~ ..

1113 ..d

/loI • • t .I ; ~. "' :


M irror #2 • •

Mlr rors ,\lJ,~ ~ ~

n«illO be ('orrH't beforf' mirror #2 n n Ill" adju sted . \ Iirror U cenlel'S rh t upper " if " 10 the lowl'r ,oil',," a nd is rl'fe nllcffi b~' I ht' fibe r slij! hlly paS!

the n n tcrU n,' uf t 11 <> gr id in IUJI h , ie " s. 11 f.n1 ...........-.,,, Mod<. 11,-. and ,,,II 21 f'h<><>o< ,"" Io;y,.·Cf •.,.... 11 F.,.,.. .....

''''''~

Ir 26)

Ii""" .'''11: ,ho • .t . bu_

" 1Alogn lho Ioli fib« d,gI-cly pW ..... <mlmu.. on >llll' .......... fi~ L

IE ....... 11,. I ..... ~ 1<>...,...., ..... (,bn Ion Of "gill)

$) CI ...... '" II,nll>r'l'!"_.....t-<I1lh....!I< 6) TIIf 1.11 f,b<, lhook! N I n II>< ",,,,,I 1"""'00 "" 000IIJJ""1" ,'"WIn !!,II "na~ alln fl~u",:! 7) If ,he "I'fI'" InJ "'..... """1 <» IlOl ",,11,10 JI ......ffd ,,, odJ"I,""nl ,

_

L&.

.'

-<4

"

~,

------_ _--..

-.-~

hgurt3

_

-

~

__ "

AdJu" m<nf: 1) Romo,. lilt

;s:' - , In

(2

cr", I". ,mage IIdJ \ " "'" _2 om> ..

tip-<" I

J) bo• ...,. ..... ch. ~)

,,~'" k.~

."n '.....

1I""",18dJ

1(0

5« 'f ""","' 1lnll1ovo •• 'K"'~

",,"1 "1'1"'" and )0.,'•• ' ...... "".ell.


Upper And Lower View •

" "sition Ihl'

~,," Iionuy

fi bcn in the camera grid 10 I)

Enl<1

~n ! lIrf

t orrect aliJ,!nm ... nl and rO( usinf,:.

St"·,,. \,odc, 1I, • .t SI,lIl....~. (I'

2) C'hoooe "1'1'<' 31 (bed If k ft

tnd (FI~ure

YI<".

:!6~

,"11lIII011"

ti ~ (>IlIt ...... ')') ..

,n Ih< "I'J'<"I ' .. "

I)

\ b rlo. II>< ~nd """U"'" "" It.. """,,101' and ><lJ u" 'he 1If'!".... ".,,, In Ii';. ,....."" h) mI)\ ' " ' tht OJ'IK'al """ up or d..> ... " (f,p< 2) 4 1 Cl>cd A<lJwmtIII In ,ull ''''''~

u:=-

,0

o NOTCt1

6) ('~ """.." v",'' ....lI ......1It. 7)Cho<:k If,, ~h' flbe< hilt ..........) i. In til< 1Q,r.... ,'1<" Ifl1d ( h,...., ) )

8) \br ~ the

~"d

.....'''" ' .....' In

f'O'''-''' II>< ",,,,,,Lor,,,,, a.lJuS!

)"e Im>~" hy ""'" ' . ".."". _ , arm

"",II",n (FI~ 4)

.,) U K'<k idJUwntn, 10 ,"", ....,., 10) Open _ c~ f<ty >b ..k! .." .... 1"""" and

'H"",,,~ II'>< fibe,

r ~- -· '-~~· rIw ~...-w::::

POSrOO4I

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Alignment of Lamps • •

UP I)rr \'ie ... I~"'p IIO~iliQn is critical for PM·,\ rnachinl'li for best c ,tinclJon ratios. Cenlfl'$lhe uplX'r ~nd IO"H ,ie,,· lamp~ 10 get ma\lm umli ghl U. thc ca mera.

Enl<f ~,,'",e Modo. 1I\"<:and .1111 , .....!o'<"(p- 261 R""",,-. f,~ f,om II>< monllO< ' ..... br ""lng d~ Ioll:and nllh! 'rT""~ 3) ('ho.KJoe II>< io'Ion .nd >I.III ...... ~ Til< Ii~ pall<'m ",II 'wc~r "" IlIt mOmlo. a •• ~ or 001 •. simI hg\lr. I The <..lin <>ftk h~hl n"lohouJd be ~,",,"'<1 ",,!he 10"'<1 ' ..... v>d '" ~dl.s ttlc """... 1_ 01.1>< [<1><1 Iflod)u"mcnl" ~ and """'huM ~ mllEO"I"'",,«d 10 Ad). I '(n"dUn< II:" "h,,< Ia""" pro<ttd '0 ,\dj. 1 I)

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me "-.reo "" ,he Iamr (Flp. 3) to rno'~ lilt .."", rm." to ba<k .OO.kk k),1do 10 cetlfOT tho h~hl ""...:I ",c"'''·c ~ •

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f··· AdJ'.........U J: 1\) I..uuocn lh< fV,'Q .n."" "" Ibt .Id< <>f.ho: cl«lrOOt bloo:k (.... y boo plal''; K'"'' ,.,Ih .Jot•...! htO<b Of mn.1 >'I, ..... "llh Alkn M.d..)! f"ll '''''" .",,11 . T ..... thr 100"." (,'cry fn¥Jk plaS!>c: "',.... ,,,.. 0.100«1 h...d) m.he hok hthlM tho "1'\"<1' cl«troJ< If 'i"'" ~) <""'IN.~ to """-. Ibt hpl do .. " ". <'UIIOI<1 <Ioo:~" ,« 10 ",.,.. {he light"" .....11he h~h' flng .. conwrC'd on tho "1"1'"' i",d o.c.,k odju""...,,' In "'I1I~ Reti &h<cn thr!.ode: "',....~ (~y')

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Focus Motors 'I'"

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UPPER VIEW

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Motor Calibration I)

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Intensitv Profiles •

I) ~)

I) 4)

l) 6)

Intensity Prulilcs arr hh bnghlness and oomra~1 ad)lI.>Imcms on H T. \'. sc~cn . ooJlI.>ung the amount oflighllhe can'lt:ra detects " hire Ihe arc IS Oil. This adjllslmo,..,IIIS Crllical for proper loss cstmllluon

~t.k~ "". III< mach, ... 1$" rrogr.m. 01 ("" ..... ,~

fibet! fibot \ <"I,fy v.Jt.o _ tt' ""'" by 'o"I"IIg for ,,"0 bl ... iodJlIIoUn<nll"Ib In Ihr fJono n~hl rome. of tile "'-"n.!. If 2Is! lli..!s: booN, ."",,,,.,. . 1Id _ "'<T> 8 to ad)"" . If Dt" . \>'1(. rrOC«d 10 .rep Q 10 :.dJ..... ~ph<c tho< (.btl'l. AI'k. to.. esl,.Tlmon. I"'cs< Iht • kc)' 1 10 ..... (tho FStJ ", II oay "SER \ tCl MOI)F/. Pm.. ">00 J lin .... to oct -J" w. rm iMl •..,"(hi""t I). Tho rrol;k, ",II bor ""J'«<'l on '''I' oft)". pad.;,

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"'IIITE PROIlll

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on II>< ,-Id«:> bo:ard .t.""n in Figure 2

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\\ hlk ,he Prof.," (F'JroUcl). rn'l' ,II< .\ 0 bulk"'_ Tlot IIIKh, ... ,lot bbd and "'h,,, ..... ,"P on ,II< booom It... nf 11K: TN NO bu'ton .. dllOQk bctWCC1I blkl and "h". KtIlnp <I>o ..'n on ,II< IOJIln'II: l;I l..:-k St"i.~: "-- ",II decfUloO ... Iuot I'~I~ "'" "",iilt) ". - ",ll "'''~'K , ..1<>< (eJo.,"'Ilihc rrofi lt ) II'hlr, St"i n ~: .. ~" ",II dec~... , .. tuc (",-..1m. profile) - .- .. ,II ""' . . ... , .,"" (nal'TO'O" prorok) The "I' ono" "'II.ha~ lOUie ..,. '" ""' ......"" of~ The Ju,,'nan.;tw will eM"", "'Uk "". I<> ' nc...........,1> of 1

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Part s Identification List •

EI<ctrnd<T",-«w',

lle.1 (A'en (I'M)

II ... , 0."" ISWlda.d) MU"fOf_1 ('"' SI)I<)

Mlff(>r.IW'I~T"I>e(OIdS'yk)

FSU Elffiroo..


Eu:c rROI>£ TWEEZERS


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1\IIHHOH # 1 \\'ITII Tt.:8E OLD S'IY LE

Eu.:c l HOOt:S


ericsson_service-manual