Industry Update Issue 260

Pendle Borough Council mandates use of CheckedSafe app for all Private Hire and Hackney Carriages

We are delighted to announce that we have just reached an agreement with Pendle Borough Council wherein the Council have mandated the use of the CheckedSafe App. Now, all Private Hire and Hackney Carriages issued with licences in the borough of Pendle are required, as a condition of their licence, to undertake a daily walkaround check, using CheckedSafe.

This is to improve the standards of the vehicles and importantly it is backed up with the imposition of sanctions if checks are not undertaken or undertaken properly. The importance of this change cannot be overstated. We have been advocating for some time for all such vehicles to be subject to a pre-use daily walkaround check and now Pendle Council have taken the bold move of mandating the same. We anticipate that other local authorities will watch this with interest and hopefully follow suit.

We are also just about to launch our GB Domestic Hours App. We believe that we are the 1st company in the UK to do this. It’s a highly complex area but also very exciting and again a huge industry game changer. Most companies still record data on paper in the W20 books so the move the digital is a huge leap forward.

Finally we launched our Driver Licencing Checking service last year and had our first audit this year –the auditors told us that we are the only company offering remote licence checking, wherein we read the data on the driving licence by taking a picture of it and parsing the data. The makes the whole process fully remote.

For those interested in CheckedSafe’s new development, discover more at: www. checkedsafe.com or call them on 01282 937228.

Licence Checks Service

A cost-effective and user-friendly solution

Conduct remote licence checks using our innovative technology for just £1.60 per check.

With a direct link to the DVLA ADD service our new Drivers Licence Checking Service offers a completely remote solution to streamline your fleet management and compliance requirements in one cost effective, user-friendly app!

Simple to use: It’s the same platform as you use now, fully integrated into the existing staff area of the app!

Pay-as-you-go: Add as a pay-as-you-go service based on a risk evaulation of drivers

Remote use: Remote use of software makes this ideal for businesses with dispersed workforces.

OCR technology: The app uses Optical Character Recognition (OCR) with over 95%accuracy rate.

Editor Recommends BASA launches a new awards programme with a gala event in November

BASA has been representing the adhesives and sealants sector since 1983, and a new initiative open to all BASA member companies will recognise excellence and achievement within the adhesives and sealants industry.

“Sustainability and Innovation is really important to BASA and formally recognising our member companies’ achievements and excellence in these and a number of other areas is an exciting development,” says Lorna Williams, BASA CEO.

“We are looking forward to maximum engagement and we are delighted by the responses from members who have entered for an award. We are looking forward to seeing everybody in November!”

Details of the remaining sponsorship opportunities and how to book tickets to attend the event are available on the

dedicated BASA Awards Night website.

If you are interested in sponsoring the event, please contact us.

The event, to be held at East Midlands Conference Centre, Nottingham on 22nd November, will be hosted by comedian Jimmy McGhie and will include dinner and entertainment. Tickets are now available for purchase online.

Contact Lorna Williams, Chief Executive Officer, British Adhesives & Sealants Association T +44 (0)330 223 3290 lorna@basa.uk.com www.basa.uk.com

New MENZEL headquarters: Larger plant for larger motors

At the new motor plant of Menzel Elektromotoren, which is now fully operational in Hennigsdorf, near Berlin, Germany, the company looks forward to a bumper year with even larger motor production. Moving to the new site with a total area of 24,000m², the electric motor manufacturer increases its floor space and capacities, optimises the factory layout for an efficient production flow and is planning to create additional jobs. The crane capacities will be increased to 80 tons and the entire shop floor will be accessible via two crane levels, which will bring significant logistical advantages.

In recent years, MENZEL has seen a growing demand for larger, more complex drive systems with a variety of auxiliary equipment such as transformers, converters, controllers and starters. The new test facilities are tailored to this need. For example, the area for load testing of large machines and generators has been significantly enhanced to cater for the largest frame sizes and loadings. A two-floor construction inside the load test field will house the control room, offices for the test field technicians and a separate

lounge from which customers can observe ongoing tests. Soundproofing measures have been completed, and heavy-duty racks for shelf loads of 6,000kg have been procured, which will accommodate part of the large MENZEL motor inventory and thus further shorten delivery times.

The gradual relocation from the existing headquarters in Berlin was complete prior to the end of December 2023. The production & shipping of industrial motors in the high output range has already commenced. The final commissioning of the new company headquarters is scheduled for early 2024. www.menzel-motors.com/article/ photo-report-new-electric-motor-plant

The biggest lab industry trade show in the UK

The UK’s largest annual exhibition for the whole lab industry will take place at the NEC, Birmingham, on October 30 and 31 2024, featuring engaging talks and exhibitors that will showcase innovation and champion sustainability. The show is already expected to break records set last year with over 200 exhibitors attending, including some of the biggest industry names. Visitors will experience freeto-attend talks and activities, while networking with the industry’s leading professionals and companies.

Lab Innovations had record attendance last year with 4,362 visitors across two days, including individuals from key names in the lab industry such as UKRI, Unilever and AstraZeneca. This year, the number of attendees is set to grow with the show hosting brand new forums along with popular activities from previous years.

They will also be joined by over 200 exhibitors from the lab industry including Waters, Sartorius, Veolia Water Technologies, SciMed, Alpha Laboratories Limited, Scientific

Laboratory Supplies, IKA, Analytix, Bronkhorst UK and Integra Biosciences.

One of the biggest reasons to visit this year is the show’s brand-new Quality Infrastructure Forum (QI Forum). Hosted by some of the biggest names in laboratory accreditation including the United Kingdom Accreditation Service, the National Physical Laboratory and the British Standards Institution, the forum provides delegates with the opportunity to expand on their knowledge of lab accreditations, technical assessments, quality and how AI will be used in future lab work.

Free-to-attend lectures will return to the agenda, spread across four conference theatres. Delegates can look forward to talks from our keynote speakers in The Royal Society of Chemistry Theatre and Laboratory News brings the Insights and Innovations Theatre to discuss this year’s lab industry updates. Additionally interactive discussions in the Live Lab and Ask the Experts zone will explore exhibitor’s innovations and how they can support the work of

Sustainability remains a core topic of the event. The Sustainable Lab hosted by Andy Evans from Green Light Laboratories champions sustainability once again, highlighting simple ways the lab industry can have a sustainable future in one of the shows biggest installations. Other key topics include Automation, data & AI; cost management; accreditation; regulation & legislation and technical product advice.

At last year’s show, Martin Reid-Thomas quality control manager at LumiraDx, said, “Working in quality control, I think it is important to stay up to date with the latest techniques and equipment that can help improve outcomes in a lab. Coming to Lab Innovations really helps me do that as it is the best place to see all the latest innovations from the lab industry in one place and hear from some of the industry’s leading experts.”

www.lab-innovations.com

Lab Innovation’s visitors.

Innovative temperature control technology

LAUDA Technology Limited will be located at Stand G112 at LAB Innovations 2024 on the 30-31st October at the NEC in Birmingham.

Known as the world market leader for precise temperatures, you’ll find LAUDA temperature equipment everywhere. From process circulators and industrial chillers to customised installations & comprehensive heating and cooling systems, LAUDA offers solutions that meet the most demanding requirements. Its product portfolio includes products like advanced viscometers, surface analysers, and other precision measuring devices, serving diverse industries such as automotive, aerospace, engineering, pharmaceuticals, biopharmaceuticals, life sciences, food and beverage, polymers, and agriscience.

LAUDA have been inspiring customers everyday for over 65 years worldwide, earning a strong reputation for manufacturing high-quality temperature control and measuring instruments tailored to a wide range of applications. Test benches, quality assurance, material testing or temperature simulation are just some of the equipment you’ll find LAUDA in.

LAUDA’s latest offerings, poised to make a significant impact in the market, come from the new Ultracool chiller line, designed to meet the stringent Eco-Design Directive for energy-efficient devices. Innovations like Mobifreeze –the world’s first Ultra-Low Temperature Chest Freezer – sets new industry standards by providing cutting-edge solutions for reliable storage and transportation. These products deliver enhanced safety, greater flexibility, and significant cost savings, making them the ideal choice for businesses seeking the best in innovative temperature control technology.

T 01780 243118 info@lauda-technology.co.uk www.lauda-technology.co.uk

ULT Engineering since 1996 prolonging equipment lifespan

Cool Repair Scientific UK is one of the oldest independent ULT specialists in the scientific sector supporting the industry for over 28 years. We’re trusted by Professionals within various fields such as Laboratories, Universities, Research Facilities, Hospitals, Pharmaceutical premises and Manufacturing facilities. We take pride in offering our clients a premium service which cannot be replicated, maintaining & repairing equipment which holds precise specimens often irreplaceable.

Workshop repairs

An onsite purpose built workshop with highly experienced ULT Engineers carrying out minor and major repairs and rebuilds on ULT equipment from all makes and manufacturers within the Industry. Our Engineering team have over 30 years in the field of ULT & continue to be a leader in the field of ULT maintenance and repair.

Sustainable packaging

Swiftpak, a leader in sustainable packaging, will showcase its latest innovations on Stand B24 at LAB Innovation 2024, held on October 30th and 31st at the NEC in Birmingham. As part of the event’s Sustainability Village, Swiftpak will emphasise its commitment to ecofriendly solutions, addressing shipping challenges for laboratories with a focus on sustainability.

needs. Its modular design allows for customisation in appearance and functionality, providing a flexible and sustainable solution that minimises material usage and waste.

Onsite servicing

Our onsite servicing provides an in-depth review and inspection of ULT equipment checking up to 36 individual points on every element of equipment. Our Inspections not only provide reassurance it’s in working order but also the review of the safety element alongside energy reviews to ensure the equipment is operating efficiently. Prolonging equipment life and safety aspects within your business is our priority.

Equipment supply and hire

Cool Repair aren’t your typical supplier, unlike a manufacturer who’ll only recommend their product, we’ll carry out a review of your needs and then look at the manufacturers to find you equipment which actually ticks all the boxes. Cool Repair also offer a hire programme which supports short-term and long-term hire should you not wish to commit a large sum of funds to a piece of equipment.

Come see us on Stand J106.

T 0115 975 3743

info@coolrepair.co.uk www.coolrepair.co.uk

A key highlight of Swiftpak’s exhibit is Thermopak, a fully recyclable and sustainable packaging solution designed for temperature-controlled shipments. Engineered with advanced insulation technology, Thermopak ensures sensitive materials are transported under optimal conditions, maintaining cold chain temperatures for over 48 hours. The ISTA-certified kit is available in three sizes and offers both winter and summer versions, tailored for seasonal

Attendees are encouraged to visit Swiftpak’s stand to explore their innovative packaging solutions and book appointments directly with packaging specialists. This provides an opportunity to discuss tailored solutions and discover how Thermopak and other sustainable options are shaping the future of packaging in the scientific community.

T 0118 916 7320 sales@swiftpak.co.uk www.swiftpak.co.uk

Providing sustainable offsite solutions since 2003

MTS Cryo Stores UK is a HTA regulated Biobank/Biorepository which has been operating since 2003, providing offsite solution for laboratories across multiple sectors holding Class I and II material. MTS is also a critical Disaster Recovery provider for multiple Laboratories across the United Kingdom providing contingencies, using its specialist powered Heavy Goods Vehicles, Backup fleet of ULT freezers and bespoke moving equipment.

Offsite storage

A Bio-Repository providing offsite solutions for temperature range from +4 through to -196°C. In addition, we can provide a sample and /or freezer transportation and courier service from anywhere worldwide. Our current client base is far reaching across various industries such as Pharma, NHS Trusts, Universities and Research Facilities.

Disaster recovery

A true contingency plan designed around you, your site and your samples. Our 24/7 Disaster Recovery Service provides Professionals with reassurance knowing

should the worst occur we’re able to come to site with solutions whether this be a lorry full of ULT freezers at temperature ready, supplying backup Liquid Nitrogen supply tanks due to a no-delivery or just needing an engineer to come out and assist during a failure we’re a call away. As a Bio-Repository we understand the importance around protecting samples!

Come see us on Stand J106. T +44 (0)115 9753 743 info@mtscryostores.co.uk www.mtscryostores.co.uk

Cool Repair is a ‘one stop shop’ for all your Ultra-Low Temperature Equipment needs such as: Maintenance & Repairs

Calibration & Validation

Sale & Hire

Advanced Engineering Preview

Bridging the gap between sectors for the entire engineering and manufacturing supply chain

Advanced Engineering is hotly tipped to be the engineering event of the year, with all the latest groundbreaking innovations across the engineering and manufacturing supply chain. This year’s event will take place at the NEC, Birmingham from 30-31 October 2024. It is the quintessential, leading expo for over 400 exhibitors across automotive, aerospace, rail, energy, space and satellite, civil engineering and many more industries, with over 9,000 visitors expected, including engineers, buyers and key decision-makers.

Last year’s expo was a roaring success: the statistics speak for themselves, with 96% of exhibitors recommending the event and 81% planning to return this year. Advance Engineering is a surefire way of showcasing new products, meeting buyers and networking with engineering and manufacturing

peers, all under one roof over two fabulous days.

With big names in attendance this year, including Rolls Royce, BMW, 3M, Siemens, and the Ministry of Defence, the event is guaranteed to pull in quality footfall. New this year is The Electric Revolution Skills Hub, where visitors can gain access to a wealth of specialist sector knowledge, network with key industry players, and engage in community-building activities designed to support and grow the UK’s electrification workforce.

Heavyweight keynote speakers such as Brian Holliday, Managing Director, Siemens Digital Industries, Leonie Moffat, Laser Radar Sales Accountant, Nikon, and Matthew Atkinson, Lead Research Engineer, JLR, are expected to bring expert insights over the two days, adding to the buzz of excitement.

Advanced Engineering has an email database of over 70,000 and a website reach of over 400,000

annual views, which will surely guarantee the event is trending in the weeks running up to and during the event. With such large social media presence, new and world-renowned companies alike can expect the added bonus of digital promotions across multiple platforms.

Some of the trending innovations expected at this year’s event include: lightweighting: the latest concept buzzing across the automotive/aero industry, utilising lightweight vehicle building for the dual purpose of fuel efficiency and better handling. Electric vertical take-off and landing (eVTOL) is gaining traction in the aerospace industry: electric vehicles function like a drone and omnidirectional fans can even support aircraft to take-off vertically. For those involved with 5 Axis CNC Solutions, this is the place to be to demonstrate aluminium/ composite mould machinery.

www.advancedengineeringuk.com

Tools for composites and process development

LMAT UK offers tooling and product design for aerospace and energy sectors and will be showcasing its expertise at Advanced Engineering 2024 from 30-31 October at the NEC Birmingham.

Established back in 2009 by Tomasz Garstka, the company has always had a love and passion for the composite moulding sector. With a leading reputation, LMAT UK stands out for its industry-leading complete tooling design, tooling surface compensations and optimisations of tooling and heating systems for large composite moulds. The expert team designs bespoke tooling design solutions, support new designs of

moulds, modifies existing moulds and provides consultation on process blockages.

“Our comprehensive range of products and services include cutting-edge software, material characterisation, process simulation and automation. Our team develops advanced software for composite process simulation such as cure simulation, infusion, press moulding, pultrusion and more.

“Our engineering solutions encompass resin flow, tool design and tool compensation. Over the years, we have taken great pride in our tool designs for aerospace and wind energy components. These include internal heating systems, part ejection systems and control systems,” explains Tomasz.

LMAT UK will be on Stand V122 at the Advanced Engineering 2024 from 30-31 October at the NEC Birmingham.

www.lmat-uk.com

European Springs & Pressings Ltd

At European Springs & Pressings Ltd we are proud of the way we work with our clients to provide bespoke parts and solutions for their manufacturing processes, and have enjoyed building our profile at exhibitions and across print and social media outlets. At European Springs & Pressings Ltd we understand that the needs of our clients vary from job to job, therefore we endeavour to work with them to overcome all their manufacturing challenges.

No two jobs are the same; similar products often require the use of different materials, treatments, variable tolerances or specific heat resistance. This is why we invest in the latest technology, qualified toolmakers and engineers to ensure

that we design and produce the very best bespoke stampings, springs and wire forms.

The company has a dedicated team of reliable engineers that work with you to ensure the right product is chosen at the most economic price. After initial engagement, European Springs & Pressings Ltd will help design a product that is fit for function achieving all technical and quality requirements. These aspects also take into account the repeatability of manufacture including tolerances, the product life, the ease of production assembly and the most economic method of manufacture.

Come see us on Stand F179. www.europeansprings.com

Advanced Engineering Preview

One stop shop Langzauner

Langzauner and ENGEL have jointly developed innovative composite processing technologies that set new standards in lightweight construction. Both companies bring their specific strengths: ENGEL in injection moulding technology and Langzauner in the development of hydraulic presses and special machines.

This collaboration resulted in a combined system for processing composite semi-finished products, integrating press and injection moulding technology. This technology allows for the forming and backinjecting of semi-finished products in a single process step, making production more efficient and energy-saving –ideal for applications in e-mobility and urban air mobility.

The fully integrated bolt-on-injection unit is capable to cope with both standard and high performance plastics (including ABS, PC, ABs/PC, PEEK, PA, etc) which can be processed at temperatures higher than 450°C. The consistent use of thermoplastic materials

enables a high degree of process integration to ensure totally worry-free functionalisation of the parts. This, in turn, reduces the time taken, the raw material input and the energy requirements. Depending on individual requirements of our customers, Langzauner and Engel are customising and fully integrating the bolt-on injection units.

A recent project was successfully implemented at the Technology Center Thermoplastic Composites of the Leibniz-Institut für Verbundwerkstoffe GmbH (IVW).

Come see us on Stand X146. Contact: Alexander Wiesner T +43 (0)7765 231 alexander.wiesner@langzauner.at

Sigma ASL: Exhibiting at Advanced Engineering

Sigma ASL Ltd is a globally-leading one-stop shop for machined aluminium and iron castings for the EV, ICE and aerospace sectors.

Established 32 years ago, the precision components are expertly engineered in South Korea using cuttingedge technology. Sigma ASL is a designer, manufacturer and supplier and offers a ‘one-stopshop’ for all customers. This includes complete project management from initial design to final mass production and global distribution. With access to advanced manufacturing like three, four and five Axis CNC machines and supply chain management, Sigma ASL is the ‘company of choice’ for many customers around the world.

Stand J190 at the 15th edition of the Advanced Engineering Show 2024. This year’s show will run from 30-31 October at the NEC Birmingham and is the UK’s leading show for next-level engineering and manufacturing innovation.

Visit the Sigma ASL Essex team during the two-day event to discuss the product range including: Supercharger Housing (Permanent Mold Die Casting (PMDC) Clutch HousingHigh Pressure Die Casting (HPDC) Oil Pump Assembly t Forgings t Hybrid Motor Housing –Permanent Mould Die Casting t Supercharger Housing – High Pressure Die Casting

Sigma ASL will be exhibiting on

For more information on Sigma ASL, visit the website below: www.sigma-asl.com

Manufacturing Update

Real data, real improvements

Scott Fletcher, Head of Sales and Marketing at manufacturing software specialist Tascomp, explains how the company’s PlantRun OEE, Machine Downtime and Manufacturing Information System can empower businesses to make the right manufacturing decisions at the right time

We all know there are common challenges and goals no matter what industry sector we are in.

We need to become leaner, more efficient, produce far less waste, and ultimately improve productivity throughout. To top this off, we have limited resources and pressure from our end customers to deliver more, ideally at a lower cost.

Businesses must make tough decisions to move forward. But how do you know it is the right thing to do? Your gut will get you so far, but good data will answer the real questions.

For example, with one timber mill, it was presumed that the operator on one of their stackers was stood waiting for about an hour and a half in an eight hour shift. After an automatic OEE system was installed, it became clear that it was actually four and a half hours. As a result, the company’s process was adjusted to build up a buffer, and the operator redeployed to other tasks during their ‘newly available’ time.

PlantRun is a manufacturing information system that connects direct to your assets, and delivers live information to where you need it. The information PlantRun can cover includes OEE and other KPI measures, automated data flows, production traceability, the digitising of paperwork, real time visualisation and more.

We are often asked, why implement a system? Is this just another cost, and how will it make a difference? Unless you have a site that is already

extremely efficient, in most cases it is possible to get a payback on PlantRun in just a few weeks. After that you are saving money and improving your bottom line.

Implementing an OEE system will not inherently make you more efficient or save you money. The only way to make it work is by actively using the data it generates.

PlantRun is not a cure-all but will provide accurate, real-time information about your manufacturing process.

One packaging manufacturer told us, “PlantRun has been giving us good meaningful data. In the past we did not have such data available. A quick one is that we now know what the biggest time wasters are.” As a result the company has now implemented a callout system for parts, reducing waiting times and improving productivity.

Connect your factory

There are numerous examples of business decisions being backed by good PlantRun data.

Throughout our 40 year history, we have seen improvements with all sizes of organisation, regardless of type or location. PlantRun will fit to any type of asset, whether that is a machine, production line, work cell, or even a manual operation, and it can be scaled up from monitoring one, to hundreds of assets.

We don’t want to provide a system that creates more data islands. In addition to our extensive

machine interfacing capabilities, our software can integrate with a wide range of third-party software around the factory (ERP, MES, CMMS, WMS, etc.).

This ensures that your factory is truly connected.

Growing with you

You may think manufacturing information systems serve a purpose and are not a long-term solution. While that may be the case for many on the market, PlantRun has been developed to grow with your needs.

It can be expanded with functionality to remove paperwork and manual data entry from the shop floor. With automatic production tracking (allowing you to respond to stoppages more rapidly), with alerts via text messages, email, public address, or shop floor TV screens.

Energy monitoring can be added (to help you understand the true cost of manufacturing a product), and the list goes on. Not only that, but we can provide bespoke features specific to your needs, to make the system truly yours.

We can also go further. Our Prodigy SCADA System seamlessly integrates with PlantRun – allowing you to mesh process control and monitoring data with production performance data.

All of this allows you to make great decisions, consistently.

Contact www.plantrun.co.uk

Machinery Update

Deep hole drilling experts

UNISIG is an industry-leading American producer of deep hole drilling machines. The company supplies a large variety of customers from aerospace and automotive to energy, firearms, hydraulic cylinders, military, medical sectors, smaller bespoke companies and large original equipment manufacturers (OEM).

With unparalleled installation capabilities across Europe, Asia and America, UNISIG has the expertise to provide advanced precision-driven machinery for all jobs, with its complete deep hole drilling solutions that range from machinery to tools and automation.

The drilling capabilities include: Gun drilling, BTA, counterboring/reaming, trepanning, pull boring, skiving and roller burnishing, bottom forming, bottle boring and much more. With a wide range of stock machinery lines for diverse manufacturing needs, UNISIG can also provide bespoke-engineered machinery across all applications.

The American heavyweight was established in 1981 and since that time, has built up to a pole position across the global industry with its renowned production of gun drilling and deep hole drilling machines. Entrust Manufacturing Technologies acquired UNISIG in 1995 and then moved the company to its purpose-built headquarters in Milwaukee, USA.

Their US Milwaukee facility was expanded by over 100,000ft2 in 2019 to keep up with increased

production capacity demand levels. The CNC grinding machine also supports greater production, alongside regular upgrading across the production facility. The dedicated design engineers at the UNISIG Tech Centre in Milwaukee are more than happy to build customised drilling machine orders, from prototypes to finished machines.

We spoke to Philipp Steimle, Sales and Service Manager for Europe, to ask more about company developments, “Due to ongoing supply issues, our company is expanding its own manufacturing department. The Kellenberger CNC grinding machine we have installed will allow us to finish all the drilling spindles in-house. We have also installed a laser-cutting machine, a CNC press brake and welding stations so that we can do all the guarding

and coolant reservoirs in-house to avoid delays in our machine building.”

“The UNE6 series for medical instrument drilling with its fully integrated automation is a game changer for the industry and is proving highly popular in the market. We have, and continue to invest in more inhouse production rather than external third parties to keep on top of our orders.”

UNISIG is a clear market leader with a commitment to excellence to all customers. From quick machinery and part shipping orders delivered around the world, to meticulous service and repair jobs (conducted on-site and remotely), all jobs are carried out by an expert installation team made up of UNISIG engineers.

The recent addition of two new SSI Schaefer LOGIMAT® vertical lift modules (VLM) in the parts warehouse have further enhanced the alreadyexcellent customer service. The storage units hold up to 28 tons of spare parts each providing welcomed streamlined organisation and tracking. UNISIG operators can now effortlessly access parts inventory on the touchscreen and the VLM moves the correct tray forward, while a laser then selects the precise bin and location of the required part. This use of automated technology has optimised the inventory storage capacity and created a smoother, more accurate retrieval system.

UNISIG leads the way in expertly engineered, highperformance gundrilling. Another prime example of this is through the use of the Dual-Spindle gundrilling machine that comes with counter-rotation (UNE122-750-CR). This has impressive features that include the two spindles for advanced-precision gundrilling to 12mm in diameter and 750mm in depth, at 12,000rpm. And, with capabilities to produce over 2,000psi coolant pressure, with integrated chip collection system and a touchscreen control panel, the characteristic counterrotation of cylindrical workpieces provides next-level hole straightness that you’ve never seen before.

Contact UNISIG to discuss how deep hole drilling equipment would support your business venture today: www.unisig.com

Warehouse & Logistics Update

Union Industries completes warehouse upgrade for Deep Sea Electronics

Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has assisted Deep Sea Electronics with improving access and traffic flow through the installation of its high-speed Matadoor.

The robust high-speed door has been installed in-between the company’s warehouse and production area in Hunmanby, North Yorkshire, and completes a significant on-site investment programme. The Matadoor replaces an existing sectional door, which slowed access between the warehouse & production areas due to the amount of time it took to open and close. Additionally, the Union Industries Matadoor helps to complete the smart new finish of the warehouse refurbishment.

Deep Sea Electronics is one of the world’s leading manufacturers of generator controllers, auto transfer switch controllers, battery chargers and vehicle and off-highway controllers. It employs more than 150 people across four continents and sells products to 150 countries, direct from its UK head office and through its comprehensive distributor network.

(L-R) Adam Sheader, Industrial Engineer at Deep Sea Electronics, Steve Moultrie, Technical Sales Engineer at Union Industries, and Gayle Smith, Marketing

Co-ordinator

The Matadoor, which can be used via remote control or swipe-card, joins two Bulldoors already installed by Union Industries almost eight years ago.

It is engineered from heavy duty materials and components, hence why it is generally used for high use internal doorways, and where extreme reliability is required.

Matadoor, introduced to the UK by Union Industries in 1992, was the first ever high-speed door on the market with a ‘Crash-Out & Auto-Reset’ feature, which not only allows the bottom beam to swing out of the way if hit by a speeding forklift truck, but automatically resets itself back into the side guides so the door can continue to operate even if damaged.

Adam Sheader, Industrial Engineer at Deep Sea Electronics,

Kammac achieves dual certifications

Third-party

logistics (3PL) provider

Kammac has been awarded both the Authorised Economic Operator (AEO) and the Fulfilment House Due Diligence Scheme (FHDDS) certifications, underscoring the company’s commitment to secure, efficient, and compliant supply chain services.

The AEO certification, endorsed by the World Customs Organisation (WCO), aims to improve international supply chain security and trade efficiency. Recognised in over 70 countries, certification holders work together to reduce customs restrictions and enhance cross-border trade operations.

As an AEO certified company, Kammac now benefits from prioritised customs procedures, enabling faster and more efficient import and export processes, including filings, inspections, and clearances.

“Achieving AEO status following HM Revenue and Custom’s (HMRC) rigorous six-month approval process marks a significant milestone for us,” said Leanne Lidell, Director of Compliance at Kammac.

“The certification ensures simplified customs clearances and priority handling, meaning we can offer our customers more streamlined and reliable logistics services.”

In response to the needs of a longstanding global beverage client, Kammac initially attained AEO certification for its Wavertree site. Since then, all 15 Kammac sites have been included, further enhancing collaboration with global customers who require AEO status.

Kammac joins its sister companies within the Elanders Group in 2023 who also are AEO certified, providing a powerful network to existing and new clients.

“With our global footprint, our AEO certification facilitates seamless collaboration with fellow members, strengthening the service we can offer to clients,” said Leanne. “This certification bolsters logistics, particularly vital for UK-bound goods amidst the post-Brexit landscape.”

www.kammac.com

said, “We approached Union Industries having experienced the reliability and robustness of its two high-speed Bulldoors in 2016, which are supported by excellent customer service.

“We were seeking a solution to operational challenges of an older, sectional door which was left over following a refurbishment and was proving problematic due to the length of time it took to operate. We are not only pleased to have found a solution in Union Industries’ Matadoor, but also thrilled to support British manufacturing.”

Steve Moultrie, Technical Sales Engineer at Union Industries, said, “Once again, Union Industries is the go-to for reliable and efficient high-speed doors, which are known for their longevity.

“Deep Sea Electronics recognised that they needed a much faster solution and came back to us having experienced the quality and robustness of our doors.

“We were also able to link into the customer’s existing fob access system to maintain controlled access for this opening, which meant minimal disruption during installation.”

T 0113 244 8393 enquiries@unionindustries.co.uk www.unionindustries.co.uk

Expanded business relationship

INFORM and AUTO1 Group have intensified their co-operation, with yard optimisation software now implemented in all production centres.

AUTO1 Group is a digital automotive platform for buying and selling used cars and following a pilot of INFORM’s vehicle Yard Management System (YMS) in 2022, the companies expanded the solution to a total of ten locations throughout Europe by the end of 2023.

The system supports AUTO1 Group by providing end-to-end transparency and more efficient processes in the parking areas of the production centres. In addition, in 2023 AUTO1 Group and INFORM turned their focus from the optimisation of parking areas to the optimisation of work flows within the production centres.

AUTO1 Group vice president logistics & production, Karol Niznik, says, “The YMS has helped to improve our processes, giving us transparency of all vehicles at our sites at all times. It is therefore only logical

to take the next step with INFORM. We expect similar improvements in the production centres by using the Workshop Optimisation System.”

The process of refurbishing used cars is particularly challenging as a high variety of different makes and models from different build years goes through the process. INFORM’s Workshop Optimisation Software is designed to help with that.

“The goal of the software is to automatically adjust the optimised schedule if any changes need to be made in the refurbishment process,” adds Hartmut Haubrich, director of vehicle logistics at INFORM.

For more information, visit: www.inform-software.com or call +49-2408-9456-0.

Cloud-Based Manufacturing Intelligence Solutions Company of the Month

Factbird: Manufacturing Intelligence for Industry 4.0

We are delighted to showcase Danish powerhouse Factbird as our Cloud-Based Manufacturing Intelligence Solutions Company of the Month

According to Make UK, the UK manufacturing sector is booming. It is the 12th largest manufacturing country in the world, creating a phenomenal 2.6 million jobs and producing an output of £217 billion annually. Industry 4.0 is evident across the sector with AI, 3D printing, sensors, green tech and smart manufacturing all jostling for position. The industry is not without its pain points, though, such as a chronic shortage of skilled workers and global supply chain delays.

For many in the sector, Lean Manufacturing is the business model backbone. It helps navigate and adapt to the constant and rapid changes in technology and global market conditions.

Factbird is a leading Danish tech company, spearheading Cloud-based manufacturing intelligence solutions.

The Copenhagen-based business originated from a world leader in lean manufacturing and process optimisation: Emendo Consulting Group. Established in 2016, their plug & play manufacturing intelligence solutions are now routinely used across 28 countries globally, with over 250 manufacturers using their systems daily.

The company’s 2023 track record speaks for itself:

t Data from over 4,500 production lines was collected

t Total customer retention rate remained at over 90%

t Five new partners came on board including FORCE Technology and Omron Industrial Automation Europe

t £16 million investment bolstered product development and global growth

t Industry recognition: Momentum Leaders in G2 Winter Report 2024 for Manufacturing Intelligence Software

t New customers that joined in 2023 increased OEE2 by 14 points on average (39% OEE2 increase throughout the year)

t In May 2024, Factbird reached €5 million in yearly recurring revenue (ARR).

Factbird is bringing Industry 4.0 to small and large manufacturers around the globe with its cuttingedge manufacturing intelligence solutions that collect and analyse production data to enhance operational efficiency.

The leveraging of real-time analysis quickly identifies quality concerns, bottlenecks, downtime frequencies and opportunities for productivity improvements.

The platform collects data from sensors and machines, with Cloud-based software producing seamless analysis. It’s easy to install and deploy on the manufacturing shop floor, empowering all users towards production optimisation.

“Our startup DNA lies in lean manufacturing to minimise waste and increase efficiency, which is in line with company ESG’s and the UN’s SDG’s.

Our software is the result of expert in-house R&D, with secure, encrypted data translating to real-time outcomes.

“We offer built-in OEE calculations, production monitoring, corrective/proactive maintenance support, tracking of energy consumption, all at the touch of a button. Factbird is a game-changing intelligence solution that provides simplified data and analysis, allowing you, the manufacturer, to make data-backed decisions.

“In the New Year, we will be launching an exciting new platform designed to boost key metrics further by analysing quality control, compliance, maintenance and new staff training through SOPs and Plan Do Check Act (PDCA). This is only part of the new product offerings, with further new capabilities and features on offer. Watch this space!” explains Søren Schønnemann, CEO of Factbird.

Ramp up your manufacturing production today: Factbird supports the food and beverage, paper and packaging, automotive, industrial equipment, construction and building, and plastics, and pharmaceutical sectors.

Special Offer: Exclusive to readers of Industry Update, Factbird is offering a free trial of its manufacturing intelligence solutions plus free online implementation consulting. For more information, click here: www. factbird.com/industry-update-special-offer

Sustainability Update

Introducing BALEiD by PAAL

We all agree the ‘cradle to grave’ material traceability is the goal that we should all be aspiring to, but bale identification has not been reliable and has depended on inefficient manual processes.

Let us introduce you to the new, patented BALEiD by PAAL system, which is set to revolutionise traceability within the industry.

Let us allow you to shake off the limitations of manual process and bring you an efficient closed loop patented system. It is now possible to generate, print and attach a label to each bale automatically and securely.

Our initial challenge was to devise the process that would automatically and securely attach the label to the bale. The patented PAAL applicator has achieved this and is linked to a label printer. With this set up it is possible to automatically generate, print and attach each label to a bale that shows whatever relevant information that is contained within the baler control system.

individually for shipments.

Let us open up a world of opportunities for your waste management system, by attaching a label (containing a unique RFID chip) to each bale you would be able to automatically record, monitor and control your bale output with valuable information, for example:

We appreciate a huge amount of work and effort goes into producing a bale and now for the first time BALEiD by PAAL enables the complete picture to be captured in a convenient label. Not only will this system capture the fundamentals such as date/time/ location and material type, it can also track each bale

t Date and location where the bale is produced

t Precise weight of bale

t Purity of material

t Storage location and shipment onto truck

By implementing the BALEiD by PAAL you can eliminate the rejection of material (by the end processor) which is hugely costly and disruptive, any

such risks are addressed prior to despatch.

The scanning of the RFID tags on the bales, the end processor receives, updates the RFID database. This results in the provision of evidence for the recycler that the material has been processed in a certain way, giving the necessary ‘cradle to grave’ traceability.

Our priorities are changing, driving today’s standards and business practices. Closed loop recycling is at the heart of today’s circular economy demonstrating a strong commitment to sustainability. Adhering to environmental regulations is crucial, closed loop recycling helps businesses stay compliant with waste management and sustainability regulations.

Let us take you to the next stage of waste management efficiency, let us maximise your potential with BALEiD by PAAL.

Join us at RWM Show September 11th and 12th, Stand ME-A90 where we will be demonstrating BALEiD by PAAL.

www.kadantpaal.com

Sustainability Update

Kemtile wades into Wessex Water flooring challenge

K

emtile, a division of Stonhard, has recently completed the installation of a new hard-wearing and chemically resistant flooring solution for Wessex Water at their Food Hall Facility.

The regional water and sewerage business – which serves 2.9 million customers across the south-west of England – had recruited Kemtile to provide a suitable flooring solution for their ‘food to power’ facility in Avonmouth.

Corrosive elements contained in the domestic waste treated on-site by Wessex had attacked the concrete floor surface to leave it ‘pitted’ and uneven. A subsequent ‘overlayment’ installed to combat the problem had also failed within a short period of time leaving the floor needing a complete rethink in terms of a solution.

a chemically resistant, hard-wearing floor finish capable of withstanding the movement and ‘scaping’ from a 25-tonne mechanical loader.

Kemtile visited the site over 18 months and undertook testing works of the existing finishes and structural slab by taking ‘cores’ and having these examined by a concrete testing laboratory. Assisteds by Sean McIntyre, Stonhard Coatings and Lining Manager, Kemtile developed a specification that included the removal of all the existing finishes back down to the structural slab and the installation of a new fit-for-purpose floor. This included – a new concrete overlay to ‘falls’, new surface drainage and

Kemtile installed Stonhard’s Stonclad UT – a highimpact polyurethane-based floor screed which exhibits excellent abrasion, thermal shock, thermal cycling and chemical-resistant characteristics. Stonclad UT was installed at 12mm thick, it incorporated a ‘unique’ wear-indicating layer that shows if maintenance is required given the extremes of use in this facility. The system was further reinforced with a layer of Stonhard’s Stonchem 601 chemical-resistant lining system to further enhance its chemical-resistant properties.

A proactive approach to health and safety was maintained throughout the installation with the installation teams complying with the site CDM regs which included the mandatory use of gas monitors at all times.

Dan Owen, Project Engineer of GENco/Wessex Water Enterprises, said, “Kemtile brought great expertise to the table from day one dealing with a significant level of deterioration and providing immediate support – as well as supplying the final flooring fix over the 18 months that we worked together. I commend them on seamless delivery with minimum disruption to the rest of the plant which remained in operation throughout.”

Kemtile’s David Priest commented, “This was a significant project for us – in a sector with huge potential – involving a number of external stakeholders for sign-off including the original structural engineers.

“We drew on expertise from across the Stonhard group globally working with colleagues based in Canada and Portugal who had completed similar projects and had an excellent understanding of the requirements of the industry.”

https://kemtile.co.uk

Sustainability Update

Reliable

and precise gas measurement systems

LogiDataTech supplies innovative gas measurement systems for directly determining gas concentration in a gas mixture. The explosion-proof MF420Ex-2.1 range measures the concentration of toxic or combustible gases and vapours in an explosive air mixture at an ambient temperature range of 0-50°C. They operate by utilising either a pellistor or a specific electrochemical sensor. Calibration is a simple procedure and is carried out on-site using an alphanumeric display with the use of buttons, so the device does not need to be opened. The aluminium housing is suitable for wall mounting. The measured values are outputted via a linear current output (4-20mA) and the evaluation and further processing of the measured values are transmitted to

a device connected downstream by the user. The instruments comply with the current European ATEX standard and are approved for operation in zones 1 and 2.

LogiDataTech GmbH T +49 7221 97062-0 sales@LogiData.Tech www.LogiDataTech.com

LogiDataTech’s dynamic MF-Oxy

LogiDataTech’s dynamic MF-Oxy is an oxygen measurement system that can determine residual oxygen content in exhaust gas from combustion plants precisely and reliably. Therefore, with the use of a coupled controller, a plant operator can minimise the excess air specified for safety reasons, optimise combustion in the boiler and thus increase efficiency.

In this way it is possible to compensate for fluctuations in fuel quality for modern wood firing. Unlike Lambda probes, which measure the relative oxygen content, this robust measuring system determines the absolute content. For this reason, fluctuations in air

the measurement.

The system is calibrated electronically, without the need for reference gas or human intervention, in atmospheric air at the end of the furnace’s ventilation phase, thereby reducing maintenance work.

The measuring range is defined from 0.1-25Vol% oxygen. The system is offered with a temperature range of 0-250°C or 0-350°C, and a range of probe lenghts and two types of sinters.

www.logidatatech.com

Electronics Update

Leak detection for electric vehicle battery production

Electric vehicles are a decisive factor in reducing CO2 emissions in road traffic. They store the energy required for propulsion in batteries and an electric motor converts it into motion. In contrast to combustion engines, no fossil fuels are required. If the batteries are charged with electricity from renewable energy sources, they even have a completely CO2-free energy balance. Today, lithiumion batteries are used almost exclusively as accumulators. Vacuum technology is indispensable for their production.

Tracer gas leak detection ensures quality The proper functioning, quality and safety of lithium-ion batteries, which are used as accumulators in impermeability to external influences such as moisture ingress. For this reason, leak detection systems are used in battery production to check the batteries.

Pfeiffer Vacuum supplies the necessary vacuum solutions from a single source.

One of the world’s leading battery manufacturers for the automotive industry is currently using test gas leak detection systems from Zeltwanger Leak testing & Automation GmbH, which are equipped with complete solutions from Pfeiffer Vacuum. The systems must meet stringent requirements. The decisive factors here are achieving the required cycle time and high reproducibility of the battery cell test.

Enabled by Pfeiffer Vacuum technology, even the smallest leaks can be quantified and localized with the help of Zeltwanger’s testing systems. This makes it possible to quickly eliminate leaks in a downstream production step.

Changes to geometries and improvements to production methods and processes can be initiated based on the results obtained. This leads to quality improvements, increases the yield and reduces manufacturing and testing costs.

T +49 6441 802 0 www.pfeiffer-vacuum.com

Process heaters are indispensable in fight against climate change

Dennis Long, chief system designer at Watlow, explores how electric process heaters can support decarbonisation efforts.

Heat is essential in processing and refining hydrocarbons, with fossil fuel-based heaters traditionally used for these operations. However, growing pressures to reduce carbon emissions is driving engineers to explore electric process heaters.

Switching from fossil fuels industrial process heating is a major source of greenhouse gas emissions. Replacing fossil fuel-based heaters with electric alternatives powered by green energy could significantly aid decarbonisation by reducing Scope One emissions, which come directly from burning fuels like natural gas. Scope Two emissions result from importing energy, while Scope Three are emissions created by product use, such as vehicle emissions.

Reducing all three is key to meeting decarbonisation targets.

A survey conducted by Watlow found that 90% of oil and gas leaders are already focused on decarbonisation, yet, electric process heaters are still not widely adopted due to familiarity concerns. Historically, they have been used in limited applications with smaller sizes and lower voltages, leaving questions about control and maintenance for larger systems.

However, modern electric heaters now offer comparable, if not better, performance than their fossil fuel-powered counterparts. Power management systems, including programmable logic controllers, streamline heater integration and provide precise control, helping address these concerns. www.watlow.com

Watlow launches Prime Distributor Programme across Europe

Industrial technology and thermal systems provider, Watlow, has announced the launch of its new Prime Distributor Programme across Europe. The Prime Distributor Programme will be offered through a network of well-qualified distributors that have both strong local presence and a history of supplying Watlow products. The programme will provide customers with improved support and easier access to the full line of Watlow products and solutions.

To qualify as a Watlow Prime Distributor, each business is required to demonstrate the ability to continually invest in and scale their organisation and adhere to Watlow’s requirements for service and support. This applies to both Watlow and Eurotherm product lines – an industrial technology company that Watlow acquired in 2022. These key partners

will bear a certified ‘Prime Distributor’ logo to demonstrate their affiliation with the company.

Watlow will have one Prime Distributor in the UK, Germany, France, Spain and Italy. Each distributor will have primary responsibility for managing

its own business as well as an extended network of Endorsed Distributors within their respective markets. Endorsed Distributors will assist Primes with other localised and unique needs as they arise.

The first market in which the Prime programme will be introduced is the UK, with Watlow selecting Electroserv as the Prime Distributor for this key market. Throughout 2024, the company will be transferring a significant number of UK-based customers and distributors to Electroserv and will be working with relevant groups within Watlow to ensure a smooth transition for

all parties. The company’s website, which currently offers Eurotherm’s product line, is currently under development to also provide access to Watlow offerings.

“Our new programme is essential to Watlow’s go-tomarket strategy for indirect European customers,” said Steve France, indirect sales manager, Europe at Watlow. “Watlow has grown rapidly across Europe and with a large proportion of our customers in the UK, it made sense to start the Prime Distributor Programme here.

“The partnership between Watlow and Electroserv is a great step forward for our indirect business across Europe, as it will provide a better customer experience, as well as access to more sales and support resources. Ultimately, the programme will enable us to expand our market reach, improve distribution processes and further grow our business throughout Europe.”

To discover more about Watlow’s thermal solutions, visit: www.watlow.com

Best practice for high limit safety sensors

Electrical heating systems have several safety features built in to prevent dangerous situations. High-limit sensors, or safety sensors, are one of the most important. Not only do they protect people, they help keep manufacturing lines running by limiting damage to equipment and product. In this article, Jeremy Ohse (pictured) at industrial heater, temperature sensor, and controller manufacturer, Watlow, explores best practice and considerations for high-limit safety sensors.

Understanding safety sensors

Thermal loops consist of a heater, temperature sensor, and heater controller. The controller has a temperature setpoint, receives a signal from the temperature sensor, and modulates power to the heater to maintain the temperature setpoint.

If there is a failure in the primary thermal control loop, the redundant safety sensor can tell the controller to reduce power to the heater or shut down the entire system. The most common failures are physically damaged sensors, worn out components, and pinched wires.

In an application away from industry, a hot tub uses a high-limit sensor to prevent the water from getting too hot. If the primary control loop fails, the heater will continue to heat the water. When the water temperature reaches a certain level, usually between 110 and 120°F, the highlimit sensor disables the heater to keep the water at a safe, enjoyable temperature.

To provide additional safety, when the high-limit sensor trips the system, users are ‘latched out’ until the system is inspected and reset by an operator, system designer, or

manufacturing engineer. Once the system is repaired and reset, it will operate normally again. In the hot tub example, the highlimit sensor will likely disable the pump in addition to the heater. A technician may need to inspect the hot tub and replace the primary sensor – or other defective parts – before resetting the system. This safety latch is often achieved in industrial systems through a programmable temperature controller and mechanical relay.

High limit applications

The high limit sensor in these scenarios are often thermistors, resistive temperature detectors (RTDs), or thermocouples (TCs). The best type of high-limit sensor is application dependent. The controller is often programmable so the user can adjust the primary control loop and the safety control loop temperature setpoints.

Location is essential

For the safest operation, the safety sensor should be attached directly to or immediately adjacent to the heat source. The farther the safety sensor is from the heat source, the more likely unwanted damage will occur when the safety control loop is engaged. For this reason, Watlow offers many heating products with sensors already embedded in the heaters.

Multiple high-limit sensors are used on large heating systems. A very large circulation heater may have several safety sensors to help identify failures in different sections of the heater. This approach allows operators to identify potential issues before they become a bigger problem.

Additional considerations

While the primary sensor and safety sensor are often two separate physical objects, they both plug into a single

heater controller. Just as there could be a failure in the sensor, there could be a failure inside the heater control. If the heater controller is agency certified (UL, CE, or ETL), it’s likely there are two independent micro-controllers inside the heater control box, one for the primary thermal loop and one for the safety loop. This second safety microcontroller is an important often forgot about distinction when selecting a heater controller. Look for the agency marking and inquire with the manufacturer if in doubt. Runaway thermal systems create risk of both fire and electrical shock.

Some systems involve a chemical reaction. Even after the heater is turned off, the chemical reaction may continue. If it becomes exothermic and continues to produce heat, shutting down the heaters will not stop the temperature from continuing to rise. In this example, the safety sensor could activate a fire suppression system.

A less accurate, lower cost method to provide safety could utilise a resettable thermostat or thermal fuse instead of a high-limit safety sensor. These devices are wired in series with the heater and create an open circuit when a manufacturer pre-defined temperature is exceeded. These alternatives can be good solutions in some applications, but nearly always have lower performance and are driven by cost.

Watlow integrates all types of thermal safety sensors into our heaters: TCs, RTDs, thermistors, thermostats, and thermal fuses.

High-limit safety sensors are a critical part of safe heating systems. By using the most suitable safety sensor and following best practices, your system will have the best opportunity to prevent unforeseen accidents and damages.

Watlow provides a range of industrial thermal sensors. Discover them at: www.watlow.com

Electric Materials: Onestop shop for high-quality commutators and copper electrical components

What do we do?

Electric Materials, a premier copper mill headquartered in Pennsylvania, USA, has been a global leader since 1915, specialising in the extrusion, casting, and forging of high-quality copper electrical components and commutators.

Commutators:

We are internationally recognised for its expertise in commutator manufacturing including V-ring, Glass band and shrink ring commutators. Our comprehensive capabilities encompass start-to-finish commutator production accompanied by compression seasoning, spin seasoning and profiling.

Busbars:

Our busbars are not simply ‘off the shelf’ stock that may (or may not) fit the job, but if needed can be custom designed and built to your exact specifications in

any shape and configuration needed.

What does One-stop shop means?

All our high-quality extruded shapes, rods, rings and bars are produced from billets we cast in-house. The necessary materials are carefully combined in our two large induction furnaces, and before pouring each heat, the chemical composition is evaluated in our laboratory.

Do we work globally?

Certainly! With a centurylong legacy of excellence, Electric Materials ships its high-quality electrical components globally. Just get in touch with us for your inquiries.

Contact: Selim Yetkin M +44 (0)7387 140988 syetkin@elecmat.com www.elecmat.com

Art & Sea hails game-changing Mimaki CJV330-160 from Soyang Hardware

The Scottish vinyl graphic design business installed the new Mimaki CJV330-160 in July 2024 and has already seen a significant improvement in production

Scottish vinyl graphic design business Art & Sea has praised the impact of its new Mimaki CJV330-160 solvent printer/cutter from Soyang Hardware, hailing the machine as a ‘game-changer’ for the company despite having only been in place for just a few weeks.

Established in 2011, Art & Sea began its life in a spare room at the house of owner, Leonie Woolf, initially running as a marine specialised business producing graphics for boats and kayaks. Over the years, the company has evolved to become a much more diversified business, providing everything from vehicle graphics, wraps and rally car livery to signage and shop front graphics – all from two dedicated office units.

This evolution has been driven by investment in new technology, growing its initial inventory from a single Summa cutter to adding inhouse printing last year by investing in a Roland VG3-540 printer. After the early success of its venture into print, Art & Sea recently took the decision to bolster this further and went in search of a second printer.

“We’ve had our VG3 running for a year now and when we bought it, I had no idea how it was going to go, how quickly it would pay for itself or how much work we’d even have for it,” Art & Sea Owner, Leonie Woolf, said. “I just knew it was the next step

for our business growth.

“A year later and we’d been struggling with a constant backlog of printing; it’s not something I ever thought I’d say but a second printer was needed. As all our work is destined for something outside, we laminate pretty much everything, and the custom nature of our business means that most things also need to be cut to shape; it’s not your standard print for anything. It wasn’t necessarily a case of wanting to increase our intake of work, but better manage our time and get through the work we have more efficiently.”

Leonie said Art & Sea considered taking on a second Roland machine but after speaking with Damien Martin, Hardware Development Manager at Soyang Hardware, it was soon clear that the CJV330-160 was a better fit for the company’s evolving requirements.

“The 60% speed increase with matched quality to the VG3 was just what we needed,” Leonie said. “At the same time, we were gaining a wider printing width with the 1,610mm. It seemed the perfect solution to our backlog while at the same time offering further benefits with a wider print such as vehicle wraps.”

Art & Sea took delivery of the machine in mid-July and was already printing within just a few days of it being installed. Despite the printer

Art & Sea installed the new Mimaki CJV330-160 in July 2024 and has already seen a significant improvement in production

having only been running a matter of weeks, Leonie said there has been a marked improvement in production.

“It’s been a game changer,” said Leonie. “It’s already saving us time and we’ve been super impressed with its speed and colour quality. It was definitely the right decision for us.

“We actually had a pretty big lastminute job come in the week the printer was being installed so we had the VG3 running non-stop to cope with that.

“The minute the Mimaki was up and running we switched the printing over to that and it got our print time down from 25 minutes to 10 minutes per sheet. Given that we had around 15 prints to do, this saved us working into the night.”

Looking ahead, Leonie said the new Mimaki machine will play a major part in the company’s growth plan, which includes moving into additional markets and taking on more staff to support this expansion.

“Given the additional speed, it will certainly increase our productivity, offering a quicker turnaround for our customers and allowing us to look at opportunities for new markets and take on additional staff,” Leonie said.

“We’re also looking at other printing technology that will complement our current set up, so we’re super excited to see where this takes us.”

Contact T +44 (0)161 765 3400 sales@soyang.co.uk https://soyang.co.uk

Soyang Europe builds sustainable future for customers with Reconomy

Soyang Europe has been working with Reconomy to offer customers access to environmentally focused and responsible waste management services.

International circular economy specialist Reconomy has revealed how its relationship with wide-format and superwide-format media manufacturer and distributor Soyang Europe is helping UK print service providers to improve their environmental credentials.

Reconomy combines technology and skills to enable businesses to better manage their resources, helping to reduce waste, optimise their supply chains, and contribute in a meaningful way towards the circular economy.

While this involves working directly with print companies, Reconomy is also partnered with several leading manufacturers and distributors, supporting their customers with textile waste management. One such partnership is with Soyang Europe, whereby printers using materials from Soyang Europe can responsibly dispose of their waste.

This partnership came about three years ago with the support of FESPA UK. Reconomy was working on various sustainability initiatives with FESPA, while Soyang Europe is a long-term member of the association.

The process works with Reconomy providing customers with a baler to prepare their textile waste. Soyang Europe then collects the bales when delivering new products to customers, with the waste taken to its facility in Altham in Lancashire ready for bulk collection and transportation to a recycling facility for processing.

“It was a perfect fit,” said Reconomy Director, Jon Hutton. “Soyang has always been proactive in wanting to offer their customers, and the wider industry, waste management solutions for their products.

“Sustainability is a hot topic for several reasons. Brands and consumers are looking down the supply chain for environmental credentials, so it’s therefore a driving factor in how to not only maintain and gain business, but how a printer positions themselves for the long term.”

Mark Mashiter, Managing Director at Soyang Europe, added, “It provides our customers with an outlet for their waste. This works well with local customers when we deliver orders to them; we can bring any textile bales back with us and store them in our yard until they are collected.”

Renewable energy & recycling materials

Originally, Reconomy had sourced a solution for recycling PVC banner and polyester fabrics at a UK site, whereby waste was blended with other polymers to produce low grade products. While this process ended when more desirable material became available to the market, a recovery route was soon set up and, with the support of Wheeldon Brothers, waste could now be diverted from landfill to renewable energy.

Reconomy combines technology and skills to enable businesses to better manage their resources, helping to reduce waste, optimise their supply chains, and contribute towards the circular economy

However, recycling has since been reestablished and material is again being used in manufacturing processes. Coupled with its use for renewable energy, all of this is helping work towards a circular economy.

An additional benefit to the service is that Soyang Europe is willing to take other supplier’s waste textiles along with its own. This option is available to customers using their own transport within a set radius of Soyang Europe’s facility and when making deliveries.

“Soyang Europe wants to be part of the environmental solution and not the problem,” Jon said. “The take-back scheme provides a platform for printers to demonstrate their sustainability by providing customers with an outlet for their recycling waste.

“Several customers have engaged with Reconomy further and are now collecting their own clients’ end-of-campaign textiles, integrating this with the collection of their materials. All loads are tracked, and Certificates of Recycling can be issued once the material has been processed.”

The work does not stop here for Reconomy, with Jon saying the company will continue to work with Soyang Europe, FESPA UK and its wider membership base to provide more sustainable solutions to the UK industry.

“It’s our aim to continue to be a driving force in educating the industry on the importance of recycling and developing circular economies,” Jon said. “This, with the continued support of Soyang Europe, will ensure more customers take up this service.”

T +44 (0)161 765 3400

sales@soyang.co.uk https://soyang.co.uk

GH Display eyes sustainable growth with new Veloblade Nexus from Soyang Hardware

The Peterborough-based custom exhibition stand builder and display manufacturer said the new VeloBlade Nexus will allow it to create a wider range of sustainable products for customers

Custom exhibition stand builder and display manufacturer GH Display has said its purchase of a new VeloBlade Nexus digital die-cutting system from Soyang Hardware will help the company provide customers with more sustainable solutions.

Located in Peterborough, GH Display was launched in 1976 by Graham Hodson who produced signs and displays in his garden shed. Graham continued to evolve the business over the years, relocating to a larger space, and eventually passed the company on to his son and daughter-in-law, John and Jenny Hodson, when he retired in 2013.

John and Jenny instilled a renewed focus on driving ecommerce sales, emphasising that GH Display provide a one-stop-shop for all things relating to exhibitions and events. With this approach, the company has grown on average by 30% year-on-year since 2013 and is now working with clients across a range of markets on exhibitions and displays.

Such has been the growth trajectory of GH Display that the company recently took the decision to bolster its production setup with the addition of a new digital cutter. While researching the market, the company was keen to identify a machine that could deliver more planet friendly displays using paper, cardboard and other recyclable or recycled materials.

After shopping around, GH Display found the VeloBlade Nexus to be the ideal solution, purchasing the machine from Soyang Hardware, an approved reseller of the cutter range manufactured by Vivid Laminating Technologies

Jenny, now a director at the company, said the machine is much smarter and more sophisticated in how and what it can produce than the business’s existing cutting equipment.

“We installed the machine in late July and have been using it in earnest, with the first job being to create some graphic panels for Peterborough United, our local football team,” Jenny said. “So far, the speed and quality of production has been everything we had hoped it would be and we are confident it will take the GH Display product range to the next level for us.”

Jenny also spoke about how the VeloBlade Nexus supports GH Display’s long-term plan of offering customers access to a wider range of sustainable exhibition and display products.

“We are excited about the wide range of eco-friendly portable and collapsible products we are now able to offer and will soon be selling via our website,” Jenny said. “We plan to design and make collapsible and highly portable recycled and recyclable rigid board displays to further widen our sustainable display range.”

T +44 (0)161 765 3400 sales@soyang.co.uk https://soyang.co.uk

“We installed the machine in late July and have been using it in earnest, with the first job being to create some graphic panels for Peterborough United, our local football team,” Jenny Hodson says

The Peterborough-based custom exhibition stand builder and display manufacturer said the new VeloBlade Nexus will allow it to create a wider range of sustainable products for customers.

Pharmaceutical Specification Vacuum Conveyors from Volkmann

Volkmann extends the transfer capabilities of the highly successful ‘PPC’ pharmaceutical specification vacuum conveyors by adding two new models to the range offering transfer rates to over 11,100 litres per hour.

The PPC models utilise a one-piece crack and crevice free body design, essential to reduce cleaning difficulties and prevent product cross contamination. The externally driven butterfly discharge valve allows quick and easy cleaning.

Efficient compressed air driven vacuum pumps, pneumatic control and automatic filter cleaning, combine to offer a very simple and reliable platform to transfer powders, granules and small parts around the process area.

PEHD, FDA approved filter elements can be cleaned with compressed air, pressurised water, solvents or alcohol etc with no reduction in filter performance or anticipated life. Alternative filters are available including Stainless steel, HEPA or PTFE coated polyester.

Dust free and ATEX zone 0, 20, 1, 21, 2 and 22 certified unit available.

Efficient powder & bulk material transfer In the past the flat price of a conveying system came first as a business criteria, however, modern costs/benefits analysis goes much deeper, especially in the chemical industry. Total Cost of Ownership (TCO) and OEE (Overall Equipment Effectiveness) are now more important for industrial items than a supposedly low purchasing price.

For example, if maintenance and mounting costs for a simple control valve make up 70% of the life cycle cost &, at the same time, the original purchasing price accounts for up to 25% of the overall total cost, a new approach is recommended. Especially when dealing with the transfer of powders & bulk materials. Vacuum Conveyors, with their stainless steel modular design and new Multijector® technology, are especially durable and cost effective because of their simple mounting and maintenance-free design.

It appears that there is no other kind of

conveying, which allows the transportation of so many different and difficult materials. Moreover, with the modular stainless steel separators/receivers of the new generation it is effortless to convey even different powders or granules with the same kind of conveyor. A cross-contamination is avoided, because all parts, which are in contact with the material to be conveyed, can be easily dismantled and

cleaned without tools. Also the special filter withstands wet cleaning under high pressure or the cleaning in an ultrasonic bath.

The physical principle of Vacuum Conveying is originally ‘dust-free’ by design since developed dust clouds are sucked in and the powder transfer takes place in a closed loop. Hence even extreme fine dusts like toner powder are conveyable. Plug-flow-conveying & the special design of the receivers as well as the processes avoid the danger of segregation and separation during the powder transfer. The special Volkmann Powder Transfer Systems allowed full certification according to ATEX regulations already in 2002.

For more information, contact Byron Fipkin at: Byron.fipkin@volkmann.info or phone 01494 512228 or visit: www.volkmann.info for more information.

Pumps & Valves Update

Atlantas Marine honoured with King’s Award for Enterprise for International Trade

Atlantas Marine has been recognised in the UK’s most prestigious business award programme, being honoured with a King’s Award for Enterprise for International Trade.

Founded in 2000, Atlantas Marine designs and manufactures underwater inspection cameras and equipment that enable marine inspections to be carried out using unmanned submersible vehicles (Remotely Operated Vehicles or ROVs), controlled on the surface by specialist ROV operators.

It has been the UK dealer of industry-leading VideoRay ROVs since 2001, supplying in excess of 400 systems. It also provides subsea offshore inspection services, technical support and training to customers worldwide, working across a range of industries including offshore wind, oil & gas and defence.

Announced on Monday 6 May, Atlantas Marine is one of 252 organisations nationally to be recognised with a prestigious King’s Award for Enterprise and the only award recipient in Somerset. It was recognised for its excellence in international trade, with the company’s overseas earnings growing by more than 300% over a three year period. Its overseas turnover rose from 30% of its total turnover to 51%, with key export regions including Central and South America, Asia and Africa.

The King’s Award for Enterprise will be presented to Atlantas Marine by His Majesty The King’s personal representative in the county, the Lord Lieutenant of Somerset. In addition, a special reception for recipients of King’s Awards for Enterprise will be hosted later this year by His Majesty The King at Windsor Castle.

Charlie Foll, Managing Director and Founder of Atlantas Marine, said, “It is a great honour to be recognised in this year’s King’s Award for Enterprise. We have a fantastic and very loyal team of people working at Atlantas Marine, and this award is testament to

A higher standard of metering performance and energy efficiency

WANNER has designed & developed a metering pump range that integrates Hydra-Cell Pro seal-less pump technologies for the highest levels of volumetric & energy efficiencies across the full turndown – 100% to 1% of rated flow – for accurate metering performance.

The Hydra-Cell Pro MT8 series exceeds API 675 standards with a steady-state accuracy of ±1%, linearity ±3%, and repeatability ±3% over a wide adjustable range.

Unlike single diaphragm metering pump technologies, WANNER’s metering design with multiple diaphragms in a single pump head eliminates the

need for pulsation dampeners and associated risks of pipe strain in most applications, with reduced acceleration head losses and a wider process window. The extremely low pulse flow from this design delivers a much more even distribution of injected chemicals.

For superior accuracy and reliable operation at low- and high-suction pressures, the hydraulic oil management system replenishes on every back stroke, also ensuring a more consistent process. In addition, the patented Advanced Diaphragm Position Control (ADPC) protects the diaphragms under closed or restricted inlet conditions; if an operator runs the Hydra-Cell pump by accident with a closed suction line isolation valve, the diaphragms are not damaged.

With WANNER’s valve set design and material options, this reliably handles a wide range of viscosities and shear sensitivities, plus corrosive liquids, abrasives, slurries and suspended solids. And the compact design of the MT8 saves valuable plant space.

www.hydra-cell.co.uk/metering

their experience, skill and professionalism. Together we have far exceeded the growth forecast in our current business plan, written with support from the Cranfield Business Growth Programme. We hope this award will propel us to further export growth, shining a spotlight on the work we do and helping us to expand our presence in key industries such as offshore wind.”

As a result of its recent growth, Atlantas Marine now employs 16 staff from its new state-of-theart, energy efficient offices in Yeovil. With turnover in excess of £7million and expected to exceed £10million by 2027, the company plans to further expand its sales and inspection services over the coming years, particularly in the offshore wind sector.

The King’s Awards for Enterprise, previously known as The Queen’s Awards for Enterprise, were renamed last year to reflect His Majesty The King’s desire to continue the legacy of HM Queen Elizabeth II’s by recognising outstanding UK businesses. First established in 1965, the Award programme is now in its 58th year and is considered the most prestigious business award in the country.

www.atlantasmarine.com

Pro-active pump maintenance

Often out-of-sight, pumps are easily forgotten – until they fail.

Due to the cost of downtime, an emphasis on proactive maintenance has taken over from the ‘run-till-failure’ approach.

Beware the pump that works ‘OK-ish’ but has diminishing cost efficiency as it wears.

Benefits of proactive maintenance t Optimsed energy usage.

t Increased plant uptime and resilience.

t Less emergency work helps shift planning and Health & Safety management.

t Earlier rectification of incorrectly specified or ill-fitted equipment.

knowledge of the pump’s MTBF and its duty. The idea is to replace parts before the MTBF is reached, resulting in set servicing schedules. PPM’s defining feature is a consistent, routine program of standardised maintenance tasks.

CBM (Condition Based Monitoring) –

t Forecast replacement part needs and save on airfreight/same-day delivery costs.

t Improved outcomes for stakeholders and ‘downstream’ processes.

Methods

PPM (Planned preventative maintenance) – PPM involves scheduled maintenance tasks, determined by

Whereas PPM follows a fixed-interval, CBM uses live data to predict when a part will need replacement. This approach can extend asset lifetime, save unnecessary interventions, and catch issues earlier. Condition data can come from a mix of periodic measurements and continuous monitoring. CBM requires accurate sensors and records to reveal trends before they become problematic.

Atlantic Pumps specialise in increasing asset lifetime and uptime in challenging, abrasive slurry applications. Their pump engineers and technological solutions are available across the UK and Ireland.

T 0808 196 4597

https://atlanticpumps.co.uk

Cleaning Update

Tennant machines to clean every area of your facility

Packaging materials and pallet splinters can generate a lot of dirt and debris, something that is unavoidable in warehousing and logistics environments, but controlling them is critical for safety and productivity. Jamie Harris (pictured below), head of Industrial for Tennant UK, offers his advice in this area.

“Tennant floor cleaning machines not only keep surfaces clean and safe, they also protect your employees and the environment they work in.”

Research* has shown that typical slip and fall injuries cost employers around £36,800, approximately 150 million workdays are missed each year due to poor indoor air quality and the related health issues it causes, and that mechanised cleaning machines can help decrease 52% of airborne dust and 40% of bacteria found within the building.

“There are Tennant machines to clean every area of your facility,” says Jamie, “from the front office to the loading docks. We place the highest priority on worker safety as evidenced in our ergonomic designs, easy-to-use controls,

outstanding visibility, and sturdy construction. Our innovative technologies improve cleaning performance, reduce the total cost to clean, and protect health and safety.”

Jamie continues, “The innovative technologies available on our cleaning machines such as industry leading down pressures, improve cleaning performance, reduce the total cost to clean, and protect health and safety through reduced chemical usage and improved air quality, and with our range of robotic scrubber dryers working alongside your current cleaning team, cleaning has now become even more efficient as staff can

Why should you service and maintain a safety shower

Maintaining a safety shower is crucial for ensuring its optimal performance and effectiveness during emergency situations.

Here are several reasons why maintaining a safety shower is essential:

1) Reliable Emergency Response

Regular maintenance ensures that the safety shower is in proper working condition and ready to be used when needed. By conducting routine inspections and maintenance activities such as testing water flow, checking water temperature, adjusting controls, and inspecting valves, any potential issues or malfunctions can be identified and addressed promptly, ensuring that the safety shower will function reliably during an emergency.

2) Employee Safety

The primary purpose of a safety shower is to provide immediate decontamination in case of exposure to hazardous substances. Regular maintenance helps ensure that the safety shower delivers the appropriate water flow rate, temperature, and coverage necessary for effective decontamination.

3) Compliance with Regulations

Safety showers are often subject to regulatory requirements and standards that specify their maintenance and inspection. By adhering to these regulations, organizations demonstrate their commitment to compliance and workplace safety.

4) Extended Lifespan

Proper maintenance and care can significantly extend the lifespan of a safety shower. By promptly addressing any

issues, replacing worn-out components, and conducting regular cleaning, you can prevent major breakdowns and costly repairs.

5) Reputation and Employee confidence

Demonstrating a commitment to maintaining safety showers indicates a strong safety culture within an organization. Regular maintenance instils employee confidence in the workplace safety measures and shows that their wellbeing is a top priority.

Conclusion

Maintaining a safety shower is essential for its reliable performance, employee safety, regulatory compliance, and overall operational readiness. Regular maintenance and inspections help identify and address any issues promptly, ensuring that the safety shower is always ready for use during emergencies.

For more information on service and maintenance, please contact Aqua Safety Showers on: +44 (0)1942 318096 or sales@aqua-safety.com

focus on other high-priority tasks while the robot gets on with cleaning the larger floor areas.”

“Tennant machines tackle every cleaning need at your site with powerful sweeping and scrubbing plus optimal dust control. Tyre marks left by vehicles can be easily removed with our highly effective scrubber-dryers where safety is enhanced by all-round visibility, overhead guards and fast, effective water pick-up.”

Book a FREE on-site demonstration and see for yourself.

With an in-depth knowledge of the warehousing and logistics sector, Tennant UK can offer you benefits that are tailored to your facilities’ unique needs.

See Tennant cleaning machines in action inside your facility before you decide to purchase (or rent) with a free, no-obligation demonstration at a site of your choice, allowing your team to see how they would work in their real-world environment.

T 01604 583191 tennantuksales@tennantco.com www.tennantco.com

*Source: Tennant flyer “Why Mechanised Cleaning 2021”

Behind-the-mirror dispensers

DUDLEY

INDUSTRIES has launched a series of new ‘pull-down’ soap and paper towel dispensers, which represent the latest additions to its ‘Classic Behindthe-Mirror’ range.

The new units include a touch-free 2-litre soap dispenser and large capacity paper towel dispenser. They are designed to operate from behind a mirror or panel and are intended principally for incorporation into bespoke cabinets.

The distinctive ‘pull down’ feature of the new products supports easy replenishment; the new units feature lockable sliding cartridges. They drop down below the bottom of the cabinet, providing easy access to the soap and paper towel containers. Once refilled, they can be raised back and locked in place to protect the consumables from tampering.

In this respect, they differ from many other cabinet systems, which typically require the front-facing mirror to be opened outward like a door.

All the dispensers in the range are designed to be easy to install. They require an aperture to be cut into the cabinet’s base; the dispenser is then inserted and screwed into position. Detailed technical data and installation guides are available.

Supported by a 10 year warranty, all the products in the range have been designed by our team and are manufactured at our production facility in Lytham, Lancashire.

Specification details for the new Behindthe-Mirror dispensers are available at NBS Source and bimobject.com

For more information, please visit: www.dudleyindustries.com

Tennant announces full specification of X4 ROVR

Tennant Company, a world leader in the design, manufacture, and supply of industrial cleaning machines, recently unveiled the full specification and capabilities of the X4 ROVR, its first purpose-built autonomous floor cleaning machine and fourth robotic scrubber in its product line. Engineered from the ground up for autonomous operation and powered by the next generation BrainOS® Robotics Platform from autonomous technology partner Brain Corp, the X4 ROVR robotic scrubber delivers unparalleled cleaning performance and adaptability across numerous commercial environments, including retail, warehousing, distribution centres, education, as well as multiple Building Service Contractor (BSC) applications where optimised productivity is crucial to success.

Its state-of-the-art computer vision technology and compact dimensions gives the X4 ROVR the ability to intelligently navigate into small, narrow and congested spaces.

“The new X4 ROVR robotic scrubber has been meticulously developed to help cleaning teams free up bandwidth and, as a result, improve their efficiency. It aims to empower businesses to deploy autonomous cleaning that requires minimal human interaction,

truly freeing up employees for higher value tasks,” said Dave Huml, President and CEO of Tennant Company. “With Brain Corp’s nextgeneration software powering a step-change in navigation capabilities, our design team focused on delivering a robotic cleaning machine with improved manoeuvrability, durability, reliability and productivity — delivering customers a significantly faster return on investment.”

to transform how cleaning teams operate, making their work more efficient and reliable than ever before.”

Purpose built with productivity in mind, the X4 ROVR autonomous floor scrubber features a dual disk scrub path, a high-performance vacuum system, and sophisticated technology that adapts seamlessly to various hard floor environments. It is equipped with a 10 gallon solution tank and delivers an impressive cleaning productivity rate of up to 20,000ft² on a single full tank. It is also supported by a Lithium-ion battery that powers up to two and a half hours of continuous cleaning when fully charged.

David Pinn, CEO of Brain Corp, remarked, “The X4 ROVR autonomous floor scrubber is a prime example of the innovation unlocked in the partnership between Tennant and Brain Corp. Our shared vision for the future of autonomous cleaning has led to an offering that sets a new benchmark for robotic cleaning performance. The X4 ROVR comes with the tools and services needed

Users of the X4 ROVR robotic scrubber can stay connected to their autonomous cleaning operations using BrainOS® Ops Management Tools, including the BrainOS® Mobile app, BrainOS® Email Reports and BrainOS® Portal. This suite of tools empowers a digital approach to monitoring, reporting, and enhancing cleaning performance with transparent proof-of-work insights for operations. Tennant will also leverage its customer success team to support robots throughout their lifetime – with the aim of making each, a reliable, valued member of a customer’s cleaning programme.

“The X4 ROVR robot is more than just a cleaning machine,” Huml continued. “It’s a chance for our customers to adopt leading innovation, to refocus your cleaning teams on higher-value, higher-priority tasks, and to improve the efficiency, productivity and profitability of your entire operation.”

The new Tennant X4 ROVR robotic scrubber is available to order immediately. To learn more and view specification details, please visit: www.tennantco.com or contact the team at: tennantuksales@tennantco.com or call: 01604 583191.

3D Printing