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Plastic Surgeon Case Study:

Mansell Construction Client: Sector: Repairs:

Mansell Construction Defence: Construction Wall repair, cladding repair, worktop repair


HMS Excellent Royal Navy, Port Solent

The Challenge At times having to contend with high winds and driving rain, two of Plastic Surgeon’s most experienced Finishers have completed a challenging contract involving work both inside and external to HMS Excellent. Luckily for the plucky pair, however, Excellent is one of the Royal Navy’s shore bases, located around Port Solent in Hampshire, and offers recruits Sea Survival Training. The two Finishers were called to the site when Mansell Construction – a regular client of Plastic Surgeon – was coming close to handover on the construction of a replacement for the original buildings on the site. As is normal on almost all construction projects, certain areas such as the striking exterior cladding in metallic silver, had suffered a number of small scratches and dents; and the main contractor opted to employ Plastic Surgeon as offering the most cost effective form of intervention for the ‘snagging’ process.

The Solution While the first stage of the six days work required was carried out just prior to the Christmas holiday, the two

Finishers were also on site when the 70 mileper-hour gales were blowing up the Solent in the first week of January. Despite the inclement conditions the Finishers were able to carry on preparing the high-tech aluminium cladding panels ready for re-spraying: filling any dents and scratches, then smoothing them back to the original profile ready to be painted when there was a few hours gap in the rain. Inside the new Sea Survival Training Centre, they carried out a number of repairs, including filling and colour matching a series of screw-holes in interior doors where signage had been fitted and later removed as plans changed. Finally a number of black laminate worksurfaces that had suffered minor scratches were also repaired rather than having to be replaced.

The Result Andy Keenagh recounts: “I had been drafted in to help out with high demand in Plastic Surgeon’s Southern Region and was very interested to see this training facility down at Port Solent, which is already in use with Navy personnel receiving instruction before going out in the RIBs (rigid inflatable dinghies) to practice on the water. We carried out a variety of repairs for Mansell Construction, both inside and outside the building, where minor damage had been caused by access scaffold or site vehicles. They are routine tasks for us, but the work we did to the silver cladding panels and a roller shutter door just ensured everything was in pristine condition for the final handover to the client.”

Sustainable Repairs At the same time as providing clients with a comprehensive cosmetic repair service addressing virtually every type of product and substrate, Plastic Surgeon is also addressing important aspects of the sustainability agenda. For while the company’s ethos of ‘repairing rather than replacing’ represents a saving of approximately £3 for every pound spent, this approach also significantly reduces waste going to landfill and therefore helps cut a customer’s carbon footprint.

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Call us today on 0845 141 0000

Uniquely, Plastic Surgeon has developed its VisibilITy software which translates each finisher’s job report, sent from their hand held computer, into the equivalent weight and other statistics on a data base that participating customers can utilise for their own sustainability reporting.

Blue Waters House, Pottery Road, Bovey Tracey, Devon TQ13 9DS Tel: 0845 141 0000 Fax: 0845 143 0000 Email.

Metal cladding repair for Royal Navy  
Metal cladding repair for Royal Navy  

Cosmetic building repair specialist Plastic Surgeon, repairs metal cladding at the Royal Navy's HMS Excellent.