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Improving Capital Project Execution and Plant Availability through Asset Information Lifecycle Management A Chemical Company ADI Use Case

Ray Walker, Dupont Julian Bourne, NRX Jeff Bonnell, NRX April 2007


Agenda ƒ Introduction and background for presentation ƒ Challenges for engineering in the capital projects lifecycle ƒ Dupont vision for “Reference Data Library” ƒ ADI use case & CRUD matrix ƒ Business process overview ƒ Technology and data process overview ƒ Solution demonstration ƒ Summary and questions

© NRX Global Corp. 2007

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Who is NRX? „ Our Mission z

Asset Information Lifecycle Interoperability and Operational Excellence

„ Our Solutions z z

NRX Asset Hub SAP VIP by NRX

„ We Serve z z z z z

Process Industries Discrete Manufacturing Service Industries Defense & Security Public Sector

„ Benefits z z z

Improved asset reliability and asset data interoperability Increased productivity Streamlined supply chain

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Lifecycle asset information management Owner Operator

Engineering Partners Plant Design

Engineering Design

Document Management

ERP / CMMS

OEM Suppliers

Asset Performance

Product Design Document Management

Document Management

Pre-Feed and Feed

Detailed Engineering

Procurement

Construction

Early Lifecycle Benefits Schedule plus Cost savings of up to 1.5% of capital cost Š NRX Global Corp. 2007

Commissioning

Operations

Maintenance

Reliability

Workforce Mgt

EHS

Operation & Maintenance Benefits Reliability plus Productivity benefits of $1-5 million/yr for every $1 billion of assets making information relevant

Supply Chain


Asset Information Challenges and Opportunities in the Capital Projects Lifecycle „ 30% of a project engineer’s workload is searching for information z

Lifecycle asset Information management is a key differentiator for project success and operational excellence

Business need = Reference Data Libraries

„ 20% of a project engineer’s workload is validating design and deliverables z

Business need = Standardized Engineering Business Documents

„ Mfg. Process Engineers can spend >50% of their time searching for and validating capital equipment & process unit operations information „ IT Architecture governance can reduce project cycle times by 5-10% „ Increasing Engineering IT interoperability levels can increase Uptime by 3%

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Reference Data Library Vision New data New data New data New data Design data & information used by other functions

Procurement Operations

All Design Data & Information

Construction

Maintenance Supplier Equipment Information

Reference Data Library

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Business Benefits of improved asset information management for capital projects Project managers „ Project cost estimates contain structured and accurate equipment information – improving project cost control. Investment engineers „ Equipment data collection and cost estimating are simplified Project engineers/designers „ After projects are estimated, equipment definitions are sufficient to proceed with equipment specifications Facility Operation’s Capital Coordinator „ “As authorized” equipment cost estimate can be compared with “as installed” equipment asset ledgers

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ADI Use Case – Business Process Flow ADI Downstream „ Project engineer compares ADI Core responses and makes purchase decision and updates master asset data „ As-built updates „ SOP’s Pre-Feed and Feed

Detailed Engineering

Procurement

Construction

„ Project engineer requests information (cost, specs, manuals) from suppliers leveraging RDS for templates „ Model Ghost Asset from P&ID XMPlant – to – NRX Asset Hub

© NRX Global Corp. 2007

Commissioning

Operations

„ Asset master „ Material master „ Maintenance plans „ BOM’s „ Manuals „ Drawings

Maintenance

„ Build asset information foundation for operations and maintenance „ Measurement points „ RCM worksheets

Reliability

Workforce Mgt

„ EHS guidelines „ Procedures

EHS

Supply Chain

„ Knowledge capture „ Best practices „ Training

„ Supplier bulletins „ Bills of material „ Material # to vendor #

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Process CRUD Matrix Equipment Properties: Identification: Equipment Class Equipment Type Equipment Name (global ID) Equipment Description Location: Site Design Area System Subsystem Investment Project Number Estimated Cost Element ID Estimated Equipment Cost Estimated Field Material Estimated Field Labor Design: Manufacturuer Model Number Serial Number Mfg. Drawing Number Safety/Environmental Critical Š NRX Global Corp. 2007

ISO RDL CRUD CRUD

Investment Manufacturer Engineer R R

CRUD CRUD CRUD CRUD

Engineer, Designer

R R R R

R R CRUD CRUD

R R R R

CRUD CRUD CRUD CRUD

CRUD CRUD CRUD CRUD CRUD

R R R R R

R R

R R R R CRUD

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Data Process Overview Plant Design

XMpLant to XMpLant

XMpLant

ISO15926

ISO15926

P&ID

XML

Converter

OWL/RDF

Triple

(XSLT)

Store ISO15926 - OWL/RDF

Engineering Design

ERP / CMMS Asset Performance

NRX

NRX Importer

XML

(Java)

Document Management Š NRX Global Corp. 2007

SPARQL

Free Software, Standards Support

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Free and Standard

‰ Standards: ƒ W3C: XML, XSLT, SPARQL, RDF, OWL ƒ ISO: 15926

‰ Free Software: ƒ XSLT (Java 1.4, Sun) ƒ Ontology Reasoner (Pellet 1.3, University of Maryland) ƒ Triple Store and API (Jena 2.3, Hewlett Packard Labs) ƒ XMpLant2ISO15926 converter example (NRX)

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Proven Solution

ƒ Assembled from freely available, Enterprise Quality components. ƒ Illustrates the use of ISO 15926 as a lingua franca for industry data. ƒ Highlights the value of 15926’s disciplined, ontological approach. ƒ Demonstrates that ISO 15926 can be used for data today. ƒ (not just data modeling or classification)

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End Notes ‰ The same solution could be built for different software platforms: ƒ Java (our solution), ƒ Python, ƒ PHP, and ƒ C# are all candidate platforms. ‰ The technology is not difficult to use: ƒ XSLT – solid standard, plenty of documentation and examples. ƒ SPARQL – like SQL for triple-stores, familiar. ‰ The XMpLant to ISO15926 converter: ƒ Not perfect, but a good starting example. ƒ Available for download, no accounts or registration required. ƒ Free to use and modify (BSD 2-clause license). © NRX Global Corp. 2007

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Solution Demonstration

www.solutions.nrx.com/assethub

Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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ISO15926 OWL/RDF Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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RDL ISO15926 OWL/RDF

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Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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RDL/OIM based form Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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Š NRX Global Corp. 2007

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Process CRUD Matrix - Revisited Equipment Properties: Identification: Equipment Class Equipment Type Equipment Name (global ID) Equipment Description Location: Site Design Area System Subsystem Investment Project Number Estimated Cost Element ID Estimated Equipment Cost Estimated Field Material Estimated Field Labor Design: Manufacturuer Model Number Serial Number Mfg. Drawing Number Safety/Environmental Critical Š NRX Global Corp. 2007

ISO RDL CRUD CRUD

Investment Manufacturer Engineer R R

CRUD CRUD CRUD CRUD

Engineer, Designer

R R R R

R R CRUD CRUD

R R R R

CRUD CRUD CRUD CRUD

CRUD CRUD CRUD CRUD CRUD

R R R R R

R R

R R R R CRUD

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Summary and Conclusions „ The work being done by FIATECH through the ADI Project is leveragable by software vendors to address interoperability challenges today „ The WIP/RDL processes presented through the ADI session will help fill the gap that exists today in the depth of attributes associated with many classes „ NRX is committed to interoperability through the development and release of open source programs (eg, XMPlant to ISO15926) plus the use of ISO15926 as the data exchange standard for our software products

© NRX Global Corp. 2007

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Questions and Contacts

Ray Walker Dupont Ray.M.Walker@USA.dupont.com

Julian Bourne NRX Global Corp Jbourne@nrx.com

Jeff Bonnell NRX Global Corp Jbonnell@nrx.com

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