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Photo: HDW

LEONI Naval Line速 Cables for Marine Technologies

The Quality Connection


| Welcome

Cable Solutions for Marine Technologies

A consistent focus on the market, in-depth sector and product knowledge, decades of manufacturing experience and innovative products  – that’s LEONI, one of world’s largest producers of special cable solutions. The Marine Technologies business unit supplies the military shipbuilding industry with LEONI Naval Line® cables.

What sets LEONI apart: Research & Development We invite you to benefit from the globally interlinked know-how of the LEONI Group and the work done by our Corporate Research & Development department. By conducting research projects that transcend individual sectors we tap synergies within the Group and thereby provide additional potential for innovation. A high degree of vertical integration in cable production This is something virtually no other cable manufacturer can boast: from ultra thin copper wire through to hybrid cable thick as an arm, everything is done in our own production plants. Optimized results are achieved by using components which are matching up. Cable systems We also offer ready-to-connect and ready-to-fit assembled cable systems and fully wired modules. Global presence We have our own production facilities in all of the world’s key industrial regions and are therefore always in close proximity to you.


| Outboard Cables

High Quality Performance

As a manufacturer of customised outboard installation cables for naval vessels, LEONI offers, for more than ten years now, a wide range of cables with the following characteristics: seawater resistance operating lifetime of 20.000 hours transversal and/or longitudinal water blocking up to a pressure of 63 bars

The cables are for example installed in submarines operating in Germany South Africa Turkey

Israel Greece Korea

With the edition of the new German military standard VG 95218 part 29 the cables must also be fire resistant have a toxicity index lower than 5 be non-corrosive in case of fire have a low smoke density in case of fire be highly oil-resistant

VG 95218 part 29 defines two different types of outboard cables LWDC These cables are transversally water blocked up to a pressure of 100 bars and longitudinally completely water blocked up to a pressure of 63 bars. PLWDC These cables are transversally water blocked up to a pressure of 100 bars and longitudinally partially water blocked (all wires are not water blocked) up to a pressure of 63 bars.

longitudinally water blocked

transversally water blocked

In addition to designing cables, which conform to the requirements of the standard VG 95218 part 29 LEONI offers cables which are only transversally water blocked or have to meet other pressure requirements. As a matter of course we customise cable designs with various types of wires, conductor number and design, colours and strength members to meet your requirements.

The new cable generation can also be installed onboard of submarines as they conform to the inside installation regulations. The outboard cables are available with the previous and the new design. The minimum order quantity is 100 m.

Edition: January 2008 Subject to change and error.

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| Outboard cables

Longitudinally water blocked cables acc. to VG 95218 part 29

Core conductor with fine stranded wires. Water-blocking central element, finely stranded tin plated copper, water blocking tape, insulation: special elastomer white with black print 1-12 Water-blocking tapes Water-blocking fillers Copper braid with tin-plated wires Jacket cross-linked, halogen-free, flame retardant, black

Product specification

Type description LWDC 2 x 1.5

Single core Ø [mm]

Wall thickness of sheath [mm]

max.

min.

3.4

2.0

LWDC 3 x 1.5

3.4

2.0

LWDC 3 G 1.5

3.4

2.0

Cable Ø [mm] min.

12.6

max.

Weight kg/km

Transfer impedance mΩ/m

Operating voltage

max.

max.

AC/DC

30

500 V

13.2

200

LEONI elocab part No.

VG95218T29D001

ERK 14036 Rev. 00

13.4

13.8

250

30

500 V

VG95218T29D002

ERK 12313 Rev. 01

13.4

13.8

250

30

500 V

VG95218T29D003

ERK 14042 Rev. 00

LWDC 7 x 1.5

3.4

1.5

15.7

16.2

430

30

500 V

VG95218T29D004

ERK 14044 Rev. 00

LWDC 4 x 2 x 0.75

2.5

2.0

20.6

21.2

560

30

500 V

VG95218T29D005

ERK 12907 Rev. 00

LWDC 12 x 0.75

2.5

2.0

18.5

19.1

540

30

500 V

VG95218T29D006

ERK 14051 Rev. 00

LWDC 12 x 1.5

3.4

2.0

20.9

21.5

700

30

500 V

VG95218T29D007

ERK 14046 Rev. 00

LWDC 24 x 1.5

3.4

2.0

28.1

28.7

1230

30

500 V

VG95218T29D008

ERK 14049 Rev. 00

longitudinally water blocked (without cores)

4

VG part No.

transversally water blocked


|Outboard cables

Partially longitudinally water blocked cables acc. to VG 95218 part 29

Core with finely stranded tin-plated copper. Insulation special elastomer white with black print 1–7 Water-blocking tapes Water-blocking fillers Copper braid with tin-plated wires Jacket cross-linked, halogen-free, flame retardant, black

Product specification

Type description PLWDC 1 x 35

Single core Ø [mm]

Wall thickness of sheath [mm]

max.

min.

Cable Ø [mm] min.

max.

11.3

2.5

17.0

Weight kg/km

Transfer impedance mΩ/m

Operating voltage

max.

max.

AC/DC

30

1200 V

17.5

680

VG part No.

LEONI elocab part No.

VG95218T29B001

ERK 14090 Rev. 00

PLWDC 1 x 120

21.6

2.5

28.7

29.3

2000

30

1200 V

VG95218T29B002

ERK 14091 Rev. 00

PLWDC 1 x 185

25.3

2.5

31.9

32.5

2900

30

1200 V

VG95218T29B003

ERK 14093 Rev. 00

PLWDC 1 x 240

29.8

2.5

35.3

35.9

4050

30

1200 V

VG95218T29B004

ERK 14097 Rev. 00

PLWDC 2 x 1.5

2.4

1.5

9.4

10.0

150

30

500 V

VG95218T029C001

ERK 14055 Rev. 00

PLWDC 3 x 1.5

2.4

1.5

9.7

10.3

160

30

500 V

VG95218T029C002

ERK 14056 Rev. 00

PLWDC 3 G 1.5

2.4

1.5

9.7

10.3

160

30

500 V

VG95218T029C003

ERK 14057 Rev. 00

PLWDC 4 x 0.5

1.5

1.5

9.5

9.7

140

30

500 V

VG95218T029C004

ERK 14602 Rev. 00

2.2

2.0

10.0

10.6

175

30

500 V

VG95218T029C005

ERK 12261 Rev. 00

5.2/2.2

2.0

17.6

18.2

785

30

500 V

VG95218T029C006

ERK 14071 Rev. 00

PLWDC 7x 1.5

2.4

1.5

11.6

12.2

250

30

500 V

VG95218T029C007

ERK 14060 Rev. 00

PLWDC 4 x 2 x 0.75

1.9

1.8

14.3

14.9

275

30

500 V

VG95218T029C008

ERK 12265 Rev. 00

PLWDC 12 x 1.5

2.4

2.0

15.1

15.7

425

30

500 V

VG95218T029C009

ERK 14061 Rev. 00

PLWDC 8 x 2 x 0.75

1.9

2.0

16.9

17.5

420

30

500 V

VG95218T029C010

ERK 14069 Rev. 00

PLWDC 24 x 1.5

2.4

2.5

21.5

22.1

835

30

500 V

VG95218T029C011

ERK 14065 Rev. 00

PLWDC 37 x 0.75

1.9

2.0

18.3

18.9

650

30

500 V

VG95218T029C012

ERK 14066 Rev. 00

1.35

2.0

22.0

22.6

630

30

500 V

VG95218T029C013

ERK 14081 Rev. 00

PLWDC 19 x 6

5.2

2.5

32.5

33

1800

30

500 V

VG95218T029C014

ERK 14324 Rev. 00

PLWDC 4 x 0.5

1.5

0.5

6.0

6.2

65

30

500 V

VG95218T029C015

ERK 14173 Rev. 00

PLWDC 4 x 1.0 PLWDC 4 x 6 + 2 x 1.0

PLWDC 27 x 2 x 0.38

PLWDC 2 x 0.75

1.9

1.3

7.8

8.2

96

30

500 V

VG 95218 T29C016

ERK 014605 Rev.00

PLWDC 2 x 6.0

5.2

2.0

16.8

17.4

410

30

500 V

VG 95218 T29C017

ERK 014648 Rev.00

PLWDC 5 x 1.5

2.4

1.5

11.3

11.8

230

30

500 V

VG 95218 T29C018

ERK 014949 Rev.00

PLWDC 5G 1.5

2.4

1.5

11.3

11.8

230

30

500 V

VG 95218 T29C019

ERK 015259 Rev.00

PLWDC 10 x 2 x 0.75

1.9

2.0

21.2

21.8

600

30

500 V

VG 95218 T29C020

ERK 014741 Rev.00

PLWDC 3 x 0.75

1.9

1.3

8

8.4

110

30

500 V

VG 95218 T29C021

ERK 014808 Rev.00

longitudinally water blocked (without cores)

transversally water blocked

5


| Outboard cables

Partially longitudinally water blocked cables acc. to VG 95218 part 29 Pairs are screened, screens are not insulated

Cores with finely stranded tin-plated copper Insulation special elastomer white with black print 1 - 8 Copper braid with tin-plated wires Water-blocking tapes Water-blocking fillers Jacket cross-linked, halogen-free, flame retardant, black

Product specification

Type description

Single core Ø [mm]

Wall thickness of sheath [mm]

max.

min.

PLWDCC 4 x 2 x 0.75

1.9

1.7

PLWDCC 8 x 2 x 0.75

1.9

PLWDCC 10 x 2 x 0.75

1.9

PLWDCC 27 x 2 x 0.38 PLWDCC 7 x 2 x 0.75

Cable Ø [mm] min.

max.

Transfer impedance mΩ/m

Operating voltage

max.

max.

AC/DC

15

500 V

VG part No.

LEONI elocab part No.

VG 95218 T29E001

ERK 014647 Rev.00

17.8

18.4

2.0

22.1

22.7

720

15

500 V

VG 95218 T29E002

ERK 015249 Rev.00

2.0

26.3

26.9

900

15

500 V

VG 95218 T29E003

ERK 015252 Rev.00

1.3

2.5

34.1

34.7

1500

15

500 V

VG 95218 T29E004

ERK 015267 Rev.00

1.9

2.0

19.8

20.4

650

15

500 V

VG 95218 T29E005

ERK 015025 Rev.00

longitudinally water blocked (without cores)

6

Weight kg/km

430

transversally water blocked


|Outboard cables

Partially longitudinally water blocked cables acc. to VG 95218 part 29 Pairs are screened and insulated

Cores with finely stranded tin-plated copper Insulation special elastomer white with black print 1 - 8 Copper braid with tin-plated wires Water-blocking tapes Water-blocking fillers Jacket cross-linked, halogen-free, flame retardant, black

Product specification

Type description

Single core Ø [mm]

Wall thickness of sheath [mm]

max.

min.

PLWDC-C 4 x 2 x 0.75

1.9

1.7

PLWDC-C 8 x 2 x 0.75

1.9

PLWDC-C 10 x 2 x 0.75

1.9

PLWDC-C 27 x 2 x 0.38

1.3

PLWDC-C 12 x 2 x 0.38

1.9

Cable Ø [mm] min.

max.

Weight kg/km

Transfer impedance mΩ/m

Operating voltage

max.

VG part No.

LEONI elocab part No.

VG 95218 T29F001

ERK 015253 Rev.00

max.

AC/DC

530

15

500 V

26.5

880

15

500 V

VG 95218 T29F002

ERK 015254 Rev.00

32.9

1350

15

500 V

VG 95218 T29F003

ERK 015257 Rev.00

42.1

42.7

1800

15

500 V

VG 95218 T29F004

ERK 015266 Rev.00

30.6

31.2

1190

15

500 V

VG 95218 T29F005

ERK 014950 Rev.00

20.5

20.9

2.0

26.1

2.0

32.3

2.5 2.0

longitudinally water blocked (without cores)

transversally water blocked

7


| Outboard cables

Comparison list for LEONI’s water blocked cables

Existing LEONI elocab design numbers (not VG approval)

New LEONI elocab design numbers

VG Part No.

PLWDC 1 x 35

ERK 8314 Rev.00

ERK 14090 Rev. 00

VG95218T029B001

PLWDC 1 x 120

ERK 5129 Rev. 03

ERK 14091 Rev. 00

PLWDC 1 x 185

ERK 5300 Rev. 03

Type description

Existing LEONI elocab design numbers (not VG approval)

New LEONI elocab design numbers

VG Part No.

LWDC 2 x 1.5

ERK 5157 Rev. 00

ERK 14036 Rev. 00

VG95218T029D001

VG95218T029B002

LWDC 3 x 1.5

ERK 6093 Rev. 02

ERK 12313 Rev. 01

VG95218T029D002

ERK 14093 Rev. 00

VG95218T029B003

LWDC 3 x 1.5

ERK 14042 Rev. 00

VG95218T029D003

Type description

PLWDC 1 x 240

ERK 8315 Rev. 01

ERK 14097 Rev. 00

VG95218T029B004

LWDC 7 x 1.5

ERK 6048 Rev. 01

ERK 14044 Rev. 00

VG95218T029D004

PLWDC 2 x 1.5

ERK 5131 Rev. 02

ERK 14055 Rev. 00

VG95218T029C001

LWDC 4 x2 x 0.75

ERK 8219 Rev.00

ERK 012907 Rev. 00

VG95218T029D005

PLWDC 3 x 1.5

ERK 5000 Rev. 02

ERK 14056 Rev. 00

VG95218T029C002

LWDC 12 x 0.75

ERK 8297 Rev.00

ERK 014051 Rev. 00

VG95218T029D006

PLWDC 3 G 1. 5

ERK 14057 Rev. 00

VG95218T029C003

LWDC 12 x 1.5

ERK 6214 Rev. 01

ERK 14046 Rev. 00

VG95218T029D007

PLWDC 4 x 0.5

ERK 5512 Rev. 03

ERK 14602 Rev.00

VG95218T029C004

LWDC 24 x 1.5

ERK 6298 Rev. 01

ERK 14049 Rev. 00

VG95218T029D008

PLWDC 4 x 1.0

ERK 6353 Rev. 01

ERK 12261 Rev. 01

VG95218T029C005

PLWDCC 4 x 2 x 0.75

ERK 7800 Rev.00

ERK 014647 Rev.00

VG95218T029E001 VG95218T029E002

PLWDC 4 x 6+ 2 x 1.0

ERK 5149 Rev. 02

ERK 14071 Rev. 00

VG95218T029C006

PLWDCC 8 x 2 x 0.75

ERK 015249 Rev.00

PLWDC 7 x 1.5

ERK 5044 Rev. 02

ERK 14060 Rev. 00

VG95218T029C007

PLWDCC 10 x 2 x 0.75

ERK 015252 Rev.00

VG95218T029E003

PLWDC 4 x 2 x 0.75

ERK 6054 Rev. 01

ERK 12265 Rev. 00

VG95218T029C008

PLWDCC 27 x 2 x 0.38

ERK 015267 Rev.00

VG95218T029E004

PLWDC 12 x 1.5

ERK 5045 Rev. 00

ERK 14061 Rev. 00

VG95218T029C009

PLWDCC 7 x 2 x 0.75

ERK 015025 Rev.00

VG95218T029E005

PLWDC 8 x 2 x 0.75

ERK 6242 Rev. 00

ERK 14069 Rev. 00

VG95218T029C010

PLWDC-C 4 x 2 x 0.75

ERK 015253 Rev.00

VG95218T029F001

ERK 7799 Rev.00

PLWDC 24 x 1.5

ERK 5046 Rev. 01

ERK 14065 Rev. 00

VG95218T029C011

PLWDC-C 8 x 2x 0.75

ERK 015254 Rev.00

VG95218T029F002

PLWDC 37 x 0.75

ERK 5004 Rev. 02

ERK 14066 Rev. 00

VG95218T029C012

PLWDC-C 10 x 2 x 0.75

ERK 015257 Rev.00

VG95218T029F003

PLWDC 27 x 2 x 0.38

ERK 5299 Rev. 00

ERK 14081 Rev. 00

VG95218T029C013

PLWDC-C 27 x 2 x 0.38

ERK 015266 Rev.00

VG95218T029F004

PLWDC 19 x 6.0

ERK 5882 Rev. 01

ERK 14324 Rev. 00

VG95218T029C014

PLWDC-C 12 x 2 x 0.38

ERK 014950 Rev.00

VG95218T029F005

PLWDC 4x0,5

ERK 5163 Rev.02

ERK 14173 Rev.00

VG95218T029C015

PLWDC 2 x 0.75

ERK 8978 Rev.00

ERK 014605 Rev.00

VG95218T029C016

PLWDC 2 x 6,0

ERK13778 Rev.00

ERK 014648 Rev.00

VG95218T029C017

ERK 014949 Rev.00

VG95218T029C018

ERK 015259 Rev.00

VG95218T029C019

ERK 014741 Rev.00

VG95218T029C020

ERK 014808 Rev.00

VG95218T029C021

PLWDC 5 x 1.5

ERK 8313 Rev.00

PLWDC 10 x 2 x 0.75

ERK 11704 Rev.00

PLWDC 3 x 0.75

8


|Outboard cables

Water blocked cables acc. to other requirements

Core with stranded wires Water-blocking central element, stranded copper Water-blocking tape Insulation special elastomer black with white print 1-2 Water-blocking filling compound Water-blocking tape Copper braid with tin-plated wire Jacket cross-linked, halogen-free, flame retardant, black

Product specification

Type description LWDC 2 x 10 fix

Single core Ø [mm]

Wall thickness of sheath [mm]

max.

min.

min.

5.9

2.0

20.3

Weight kg/km

Transfer impedance mΩ/m

Operating voltage

max.

max.

max.

AC/DC

21.5

650

100

500 V

Cable Ø [mm]

longitudinally water blocked (without cores)

LEONI elocab part No. ERK 013218

transversally water blocked

9


| Outboard cables

LEONI Marine Technologies – Worldwide

Proximity to the customer is a key element of our corporate philosophy. This is the reason why you will find LEONI close to you wherever you are. Please don´t hesitate to make use of our strong distribution network.

Distribution network Europe Germany France UK Switzerland Spain Turkey

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North America USA Canada Asia China India Korea Singapore Indonesia


| At home all over the world

Headquarter GERMANY LEONI Special Cables GmbH Eschstrasse 1 26169 Friesoythe Germany Phone +49 (0)30-98319-721 Fax +49 (0)30-98319-722 marine-technologies@leoni.com

Countries not listed are under the responsibility of the Headquarter.

Production sites

Sales Offices UNITED KINGDOM LEONI Tailor-Made Cable UK Units 12-14, Boythorpe Business Units, Dockwalk, S40 2QR Boythorpe, Chesterfield UK Phone +44 (0)1246-55 86 18 Fax +44 (0)1246-55 86 19 uk.marine-technologies@leoni.com FRANCE LEONI CIA Cable Systems S.A. 1, Avenue Louis Pasteur Zone Industrielle de Gellainville 28630 Gellainville France Phone +33 (0)6-24472777 france.marine-technologies@leoni.com SPAIN + PORTUGAL LEONI Special Cables Iberica S.A. Pol. Ind. Can Calderón C/Riera Fonollar, 39 Nave B 08830 Sant Boi de Llobregat Spain Phone +34 93 635 44 11 Fax +34 93 635 44 01 spain.marine-technologies@leoni.com TURKEY GLOBAL Sarayi Ürünleri Kablo & Robotik Sistemleri Tic. Ltd. Sti. O. Yilmaz Mah. M. Akif Ersoy Cd. No.: 52 41400 Gebze / Kocaeli Turkey Phone +90 262 6432517 Fax +90 262 6443007 turkey.marine-technologies@leoni.com THE AMERICAS LEONI Special Cables GmbH 790 SE Cary Parkway, Suite 202 Cary, NC 27511 USA Phone +1 (0)919-459-0800 Fax +1 (0)919-467-6220 us.marine-technologies@leoni.com

P.R. CHINA For Win Company Limited Estrada de sete Tanques, No.1441-D, Edf. Cypress Court, 11-Andar-B China Phone (853) 705110 Fax (853) 705113 china.marine-technologies@leoni.com SINGAPORE LEONI Kerpen (SEA) Pty.Ltd. 28 Gul Avenue Singapore 629668 Phone +65 6863 4966 Fax +65 6863 4955 singapore.marine-technologies @leoni.com KOREA K-WELL CO., LTD. 13th Fl., Mario Tower, 222-12 Guro-Dong, Guro-Gu Seoul, Korea Phone +82 2-890-0688 Fax +82 2-890-6669 korea.marine-technologies@leoni.com INDIA LEONI Special Cables (India) Pvt. Ltd. A-405, Galleria, Hiranandani Gardens Powai, Mumbai – 400076 India Phone +91-22-400566-44 Fax +91-22-400566-46 india.marine-technologies@leoni.com INDONESIA LEONI Special Cables GmbH Represantative Office Asia Pacific S. Widjojo Center, 10th floor Jl. Jendral Sudirman No. 71 Jakarta 12190 Indonesia Phone +62-21-5264340 Fax +62-8-1513300686 indonesia.marine-technologies@ leoni.com

GERMANY LEONI Kabel GmbH Stieberstrasse 5 91154 Roth Germany LEONI Elocab GmbH Obere Lerch 34 91166 Georgensgmuend Germany LEONI Fiber Optics GmbH Stieberstrasse 5 91154 Roth Germany LEONI Special Cables GmbH Eschstrasse 1 26169 Friesoythe Germany LEONI Kerpen GmbH Zweifaller Strasse 275–287 52224 Stolberg Germany CANADA LEONI Elocab Ltd. 258 McBrine Drive Kitchener, Ontario, N2R 1 H8 Canada Switzerland LEONI Studer AG Herrenmattstrasse 20 4658 Däniken Switzerland CHINA LEONI Special Cables (Changzhou) Co. Ltd. Taihu West Road, New Area 213022 Jiangsu Province Changzhou China

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LEONI Special Cables GmbH Eschstrasse 1 Business Unit Marine Technologies 26169 Friesoythe Germany Phone +49 (0)4491-292-292 Fax +49 (0)4491-292-169 E-mail marine-technologies@leoni.com www.leoni-marine-technologies.com

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