Operation Manual 操作使用说明书 水龙头疲劳试验机 FAUCET LIFE TEST MACHINE
宁波意德西专用设备科技有限公司 NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD. 电话 TEL：+86-574-63077646/+86-13777004313(whatsapp/viber) 咨询 QQ： 827971807，微信 wechat: guxingwujiang Email：tradeningbo@foxmail.com 传真 FAX：+86-574-63077648 网址 WEB：www.yidexi.cn 地址 ADD：浙江省宁波杭洲湾新区滨海一路欧洲工业园 A 区 EUROPEAN INDUSTRIAL PARK, FIRST SEASHORE ROAD, HANGZHOU BAY NEW ZONE, NINGBO CITY, ZHEJIANG PROVINCE
目
录
catalogue
一 、 适 用 范 围 SCOPE 二 、 安 装 要 求 INSTALLMENT 三、本机各组成部分名称及作用 MACHINE
COMPONENTS
NAME
AND
FUNCTION 四
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设
备
操
作
OPERATION
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EQUIPMENT
一、 适用范围 SCOPE 水龙头疲劳试验机主要是用于卫浴行业中水龙头配件的疲劳强度实验次数的检 测；如下： 1、阀芯寿命次数检测；（本设备是 1、3 工位有此功能） 2、分水器寿命次数检测；（本设备是 2 工位有此功能） 3、出水口弯管寿命次数检测；（本设备是 4 工位有此功能） The faucet life test machine is mainly used to test the life strength test times of the faucet accessories in the sanitary industry. 1. Detection of the life span of the cartridge; (this machine number 1 and 3 position have this function) 2. Testing of the life times of the water separator; (this machine number 2 position has this function) 3, Test of the life times of the pipe of the outlet cavity; (this machine number 4 position has this function).
二、 安装要求 INSTALLMENT 1、供电电源为 220V 50Hz，设备必须安全接地！ The power supply is 220V 50Hz, and the equipment must be safely grounded! 2、必须有通过气源过滤器处理后的干净（0.7±0.1）Mpa 的总气源。 There must be a clean (0.7 + 0.1) Mpa general air source treated with a air source filter. 4、设备内部配有变频水泵； The interior of the equipment is equipped with a variable frequency pump.
三、 本机各组成部分名称及作用 MACHINE COMPONENTS NAME AND FUNCTION
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总气源压力
总水压压力
general air source pressure
工作水压压力
general water pressure
work water pressure
四工位水龙头疲劳试验机（仅供参考）
Four station faucet life test machine (for reference only) 触摸控制屏
微型打标机
停止按钮
Touch screen
small print machine
启动按钮
四工位伺服工装夹具
stop bottom start bottum 4 position servo clamp
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进水开关球阀 water inlet ball valve
阀芯开度调节 Cartridge angle adjust
面盆阀芯寿命测试夹具 basin cartridge life test clamp
浴缸阀芯寿命测试夹具 Bathtub cartridge life test clamp
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高度上下可调节 height can adjust up and down
厨房摇摆寿命测试夹具 Kitchen cartridge life test clamp
分水器寿命测试夹具 Water seperator cartridge life test clamp
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四、设备的操作 EQUIPMENT OPERATION 1、检查电源、气源是否接好； Check electricity and air supply. 2、按下“触摸屏电源按钮” （图 1）启动（绿色）的按钮，进入设备信息界面，出现如 下主菜单界面： Press the "touch screen power button" (Figure 1) to start (green) button, enter the device information interface, as follows: the main menu interface:
3、点击上图图片中任何一个位置进入下一界面。 Click on anywhere of picture above to enter the next interface.
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图1 注： 水压：是指给被检测产品通水的压力显示；单位 Mpa；一般设置为：0.4Mpa 气压：是指给被检测产品夹具使用的压力显示；单位 Mpa；一般设置为：0.6Mpa 水泵关：设备上电后，先点击“水泵关”变成“水泵开”（供水打开） 1#、3#工位：可以做阀芯寿命检测次数实验； （方式标准为：矩形、三角形） 周期设定：是指 1-4 工位设定周期值； 已测周期：是指 1-4 工位真正运行次数值； 周期清零：是指 1-4 工位真正运行次数值及设定周期值清零； Note: Water pressure: it refers to the pressure display of the water used for the test product; unit Mpa; generally set to: 0.4Mpa Air pressure: it refers to the pressure display used for the fixture of the tested product; unit Mpa; generally set to: 0.6Mpa Water pump off: when the equipment is power on, first click "water pump off" to show "water pump on" (water supply on). 1#, 3# station: can test the cartridge life times; (the standard is: rectangle, triangle) Cycle setting: it refers to the set cycle value of the 1-4 station;
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Tested cycle: it refers to the real operation of the 1-4 station. Cycle clear: it refers to the real operation and the setting cycle value of the 1-4 position reset. 操作说明：（特别注意） 工位 1、2、3 上电后会自动复位，打开水泵，让“水泵关”变成“水泵开” 即可； 工位 4 上电后不自动复位，首先确认工位 4 的工件处于中间，然后点击复位， 再点击启动按钮，如果忘记只需根据触摸屏画面提示操作即可。 Operation instructions: (special attention) The station 1, 2, 3 will automatically reset after power on, open the pump, make "pump off" into "pump on". The station 4 does not automatically reset after power on, first confirm the work position 4 product in the center, and then click Reset, then click the start button, if forget, please operate according to the touch screen remark. 伺服参数 servo parameter：P0-01=10; P0-03=3; P7-00=站号 (工位 1 为 1，工位 2 为 2 ....) P7-00=station number (work position 1 is 1，work position 2 is 2 ....) P7-01=2213; P7-02=3; 4、点击上图 1“参数”进入参数设定界面。如下图： Click on Figure 1 "parameter" to enter the parameter setting interface. As follows:
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参数说明： 工位 1----测试阀芯 运行速度：工位 1 自动运行的速度； 力矩限制：控制电机最大输出力矩； 额定力矩：根据电机铭牌设定； 减速比：根据减速机铭牌设定； 打开阀时间：气缸上升持续时间； 关闭阀时间：气缸下降持续时间； 热水时间：阀转到热水侧持续保持时间； 冷水时间：阀转到冷水侧持续保持时间； Parameter Description: Position 1---- test cartridge Running speed: the speed of automatic operation of 1 station; Torque limit: control the maximum output torque of the motor; Rated torque: set according to the motor mark; Deceleration ratio: set according to the mark of the reducer; Open cartridge time: the rising duration of the cylinder; Shut off cartridge time: the drop duration of the cylinder; Hot water time: valve transfer to the hot water side that keep time. Cold water time: valve transfer to the cold water side that keep time.
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参数说明： 工位 2----测试分水器 运行速度：工位 2 自动运行的速度； 力矩限制：控制电机最大输出力矩； 额定力矩：根据电机铭牌设定； 减速比：根据减速机铭牌设定； 打开保持时间：打开分水器口（旋转至左边） ，然后保持这个状态的时间； 打开角度：设备上电会自动复位至最右边并设为 0 度，然后设定多少打开角度，就会向左旋转 多少角度； 关闭保持时间：关闭分水器口（旋转至右边） ，然后保持这个状态的时间； Parameter Description: Station 2---- test water separator Running speed: the speed of automatic operation of 2# station; Torque limit: control the maximum output torque of the motor; Rated torque: set according to the motor mark; Deceleration ratio: set according to the mark of the reducer; Open holding time: open the water separator mouth (rotate to the left), and then keep the state period; Open angle: machine on will automatically reset to the right side and set to 0 degrees. After then, set how much of open angle, how much will rotate to the left; Close holding time: turn off the water separator mouth (rotate to the right), and the time of keep the state;
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参数说明： 工位 3----测试阀芯 运行速度：工位 3 自动运行的速度； 力矩限制：控制电机最大输出力矩； 额定力矩：根据电机铭牌设定； 减速比：根据减速机铭牌设定； 打开阀时间：气缸上升持续时间； 关闭阀时间：气缸下降持续时间； 热水时间：阀转到热水侧持续保持时间； 冷水时间：阀转到冷水侧持续保持时间； Parameter Description: 3---- test cartridge Running speed: the speed of automatic operation of 3 station; Torque limit: control the maximum output torque of the motor; Rated torque: set according to the motor mark; Deceleration ratio: set according to the mark of the reducer; Open cartridge time: the rising duration of the cylinder; Shut off cartridge time: the drop duration of the cylinder; Hot water time: valve transfer to the hot water side that keep time. Cold water time: valve transfer to the cold water side that keep time.
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参数说明： 工位 4----测试出水口摇摆 注意：工位 4 初次上电不会自动复位，因为没有力矩寻找原点，如果关电后人为移动工件，上 电后没有摆正，位置就会有偏差。上电后首先设定打开角度，点击复位，系统会提示你 把工件摆正； 运行速度：工位 4 自动运行的速度； 力矩限制：控制电机最大输出力矩； 额定力矩：根据电机铭牌设定； 减速比：根据减速机铭牌设定； 打开保持时间：旋转至左边，然后保持这个状态的时间； 打开角度：设备上电点击复位，工件旋转至右边并设为 0 度，然后设定多少打开角度，就会向 左旋转多少角度； 关闭保持时间：旋转至右边，然后保持这个状态的时间； Parameter Description: Work position 4---- test water outlet pipe sway Note: position 4 will not reset automatically for the first time when machine on, because there is no torque to find the origin. If worker manually move product after the electricity is switched off, the position will be deviate after the power is on. First set the open angle after power on, click Reset, the system will remark you to correct the position; Running speed: the speed of automatic operation of 4# station; Torque limit: control the maximum output torque of the motor; Rated torque: set according to the motor mark; Deceleration ratio: set according to the mark of the reducer; Open holding time: open the water separator mouth (rotate to the left), and then keep the state period; Open angle: machine on will automatically reset to the right side and set to 0 degrees. After then, set how much of open angle, how much will rotate to the left; Close holding time: turn off the water separator mouth (rotate to the right), and the time of keep the state;
5、点击上图 1“手动”进入手动界面。如下图： Click on Figure 1 "manual" to enter the manual interface. As follows:
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注：1 工位 实时力矩：指 1 工位手动调试扭力时实值的反馈； 实时角度：指 1 工位手动调试角度位置时实值的反馈； 点动/复位速度：指 1 工位手动旋转复位的速度设置； 全热水角度：指 1 工位手动调试时旋转到全开热水位置； 全冷水角度：指 1 工位手动调试时旋转到全开冷水位置； 正向点动：指 1 工位手动调试时伺服正转点动设置； 反向点动：指 1 工位手动调试时伺服反转点动设置； 气缸下降：指手动调试时夹具动作； 使能、使能中：指 1 工位手动时手动不能旋动伺服轴； 复位：指 1 工位手动调试时复位夹具伺服到初始位置； 打印：指 1 工位可以打印当前设定自动运行时动态扭矩值及当前运行值； st Note: 1 station Real time torque: it refers to the feedback of the actual value of st the torque when the 1 station is manually adjusted; Real time angle: it refers to the feedback of the real value when the st angle position of the 1 station is manually adjusted; Point movement / reset speed: the speed set of manual rotation reset st of 1 station;
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All hot water angle: it refers to the position of full open of hot st water when the 1 station is manually adjusted. All cold water angle: it refers to the position of full open of cold st water when the 1 station is manually adjusted. st Forward point movement: when the 1 station is manually adjusted, the servo positive rotating point movement set. st Reverse point movement: when the 1 station is manually adjusted, the servo reversing rotating point movement set. Cylinder downward: refers to the clamp movement when manual adjust. st Enable and enabling: refers to when 1 station manual operating, cannot manually rotate the servo axis; st Reset: it refers to when the 1 station is manually adjust, reset clamp servo to the initial position. st Print: the 1 station can print the dynamic torque value and the current running value when the current setting automatic operation.
注：2 工位 实时力矩：指 2 工位手动调试时扭力时实值的反馈； 实时角度：指 2 工位手动调试时角度位置时实值的反馈；
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点动/复位速度：指 2 工位手动旋转复位的速度设置； 打开角度：指 2 工位手动调试时旋转切换档位角度位置； 正向点动：指 2 工位手动调试时伺服正转点动设置； 反向点动：指 2 工位手动调试时伺服反转点动设置； 使能、使能中：是指 2 工位手动时手动不能旋动伺服轴； 复位：指 2 工位手动调试时复位夹具伺服到初始位置； 打印：指 2 工位可以打印当前设定自动运行时动态扭矩值及当前运行值； nd Note: 2 station Real time torque: it refers to the feedback of the actual value of nd the torque when the 2 station is manually adjusted; Real time angle: it refers to the feedback of the real value when the nd angle position of the 2 station is manually adjusted; Point movement / reset speed: the speed set of manual rotation reset nd of 2 station; nd Open angle: refers to when the 2 station is manually adjust, rotate to change the position of the station switch angle. nd Forward point movement: when the 2 station is manually adjusted, the servo positive rotating point movement set. nd Reverse point movement: when the 2 station is manually adjusted, the servo reversing rotating point movement set. nd Enable and enabling: refers to when 2 station manual operating, cannot manually rotate the servo axis; nd Reset: it refers to when the 2 station is manually adjust, reset clamp servo to the initial position. nd Print: the 2 station can print the dynamic torque value and the current running value when the current setting automatic operation.
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注：3 工位 实时力矩：指 3 工位手动调试时扭力时实值的反馈； 实时角度：指 3 工位手动调试时角度位置时实值的反馈； 点动/复位速度：指 3 工位手动旋转复位的速度设置； 全热水角度：指 3 工位手动调试时旋转到全开热水位置； 全冷水角度：指 3 工位手动调试时旋转到全开冷水位置； 正向点动：指 3 工位手动调试时伺服正转点动设置； 反向点动：指 3 工位手动调试时伺服反转点动设置； 气缸下降：指手动调试时夹具动作； 使能：使能中是指 3 工位手动时手动不能旋动伺服轴； 复位：指 3 工位手动调试时复位夹具伺服到初始位置； 打印：指 3 工位可以打印当前设定自动运行时动态扭矩值及当前运行值； RD Note: 3 station Real time torque: it refers to the feedback of the actual value of RD the torque when the 3 station is manually adjusted; Real time angle: it refers to the feedback of the real value when the RD angle position of the 3 station is manually adjusted; Point movement / reset speed: the speed set of manual rotation reset RD of 3 station; All hot water angle: it refers to the position of full open of hot RD water when the 3 station is manually adjusted. All cold water angle: it refers to the position of full open of cold RD water when the 3 station is manually adjusted. RD Forward point movement: when the 3 station is manually adjusted, the servo positive rotating point movement set. RD Reverse point movement: when the 3 station is manually adjusted, the servo reversing rotating point movement set. Cylinder downward: refers to the clamp movement when manual adjust. RD Enable and enabling: refers to when 3 station manual operating, cannot manually rotate the servo axis; RD Reset: it refers to when the 3 station is manually adjust, reset clamp servo to the initial position. RD Print: the 3 station can print the dynamic torque value and the
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current running value when the current setting automatic operation.
注：4 工位 实时力矩：指 4 工位手动调试时扭力时实值的反馈； 实时角度：指 4 工位手动调试时角度位置时实值的反馈； 点动/复位速度：指 4 工位手动旋转复位的速度设置； 打开角度：指 4 工位手动调试时旋转切换档位角度位置； 正向点动：指 4 工位手动调试时伺服正转点动设置； 反向点动：指 4 工位手动调试时伺服反转点动设置； 使能、使能中：是指 4 工位手动时手动不能旋动伺服轴； 复位：指 4 工位手动调试时复位夹具伺服到初始位置； 打印：指 4 工位可以打印当前设定自动运行时动态扭矩值及当前运行值； th Note: 4 station Real time torque: it refers to the feedback of the actual value of th the torque when the 4 station is manually adjusted; Real time angle: it refers to the feedback of the real value when the
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th
angle position of the 4 station is manually adjusted; Point movement / reset speed: the speed set of manual rotation reset th of 4 station; th Open angle: refers to when the 4 station is manually adjusted; rotate to change the position of the station switch angle. th Forward point movement: when the 4 station is manually adjusted, the servo positive rotating point movement set. th Reverse point movement: when the 4 station is manually adjusted, the servo reversing rotating point movement set. th Enable and enabling: refers to when 4 station manual operating, cannot manually rotate the servo axis; th Reset: it refers to when the 4 station is manually adjust, reset clamp servo to the initial position. th Print: the 4 station can print the dynamic torque value and the current running value when the current setting automatic operation.
6、点击上图 1“采集图”进入曲线界面。如下图： Click on the figure 1 "collection diagram" into the curve interface. As follows:
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注：曲线代表是扭力工作时，时时反馈的曲线； Note: the curve represent of the curve of feedback when the torque is working. 7、参数设置（参考参数） parameter setting (reference parameter)
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