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Made in

Spain

www.exafan.com

Equipment for pigs


exafan.com Follow us on:


Juan Pascual Nadal Chief Executive 0fficer

EXAFAN has become the most reliable option to carry out your projects.

We work in order to achieve two essential goals: the animal comfort and our clients´ successful investments.


Efficiency is the future

THE FUTURE IS EXAFAN

Exafan was created 25 years ago thanks to Mr. Juan Pascual Nadal´s personality, its founder and owner. Exafan is a company in constantly active and dynamic development, a company that does not stop from adapting to the market requirements. To do so, Mr. Juan Pascual does not hesitate to be directly involved in the field operations, he travels with his staff all over the world while he sets up some very profitable human relationships with his clients and distributors, this enables him to catch the market needs at first hand, which allows to successfully develop the most adequate products for each mentioned need. Exafan is positioned nowadays as a world leader in the implementation of automated systems for the poultry, pig and rabbit sectors. Our goal is creating the optimal conditions required, either in terms of the internal housing equipment for the animals as well as the management of your farms. This unbeatable situation is achieved thanks to the combination of the climate control and feeding automation parameters influencing on the farming activity, not to mention a very important point: obtaining and recording all the data available regarding the animal rearing process, which enables us having some very valuable information so as to take the most appropriate decisions.

Đ•lena Pascual Human Resources Manager

The analysis of the data obtained with our control systems, as well as our long experience in interpreting them; make gather the required information to design the poultry internal housing equipment much easier. Exafan uses the most advanced technology in its projects, with the purpose of helping our clients to obtain the highest production level in their farms; we take care of every single detail so that the animals are actually living in an even better habitat than what it would be in nature. The type of our products is technical, the same way, the provision of our services and customer assistance are personal. Exafan works with its clients on the basis of cooperation, bearing in mind their requirements and suggestions as an improvement and inspirational source; this generates a close bilateral link, a fact that ultimately contributes to successfully achieve any kind of project goal. Exafan offers a total control system for your farms, also a global solution to meet your needs.


INDEX INTRODUCTION

06

Introduction .............................................................08-09 Company .................................................................10-11 Organisation .........................................................12-13 International Expansion .........................................14-15 Global Solution. .....................................................16-17 Own production ...................................................18-19 Farm typology ..........................................................20-21 Constructive features ............................................22-23 Farm functionality .................................................24-25 Gestation Insemination ..................................26-27 Confirmed gestation ......................................28-29 Farrowing .....................................................30-31 Weaning .......................................................32-33 Fattening ......................................................34-35 Technology and innovation ........................................36-41 Post - sales service...................................................42-43 Technical department ....................................44-45 Consulting ....................................................46-47 Continuing education .....................................48-49


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Introduction 02.01.- Exafan is positioned nowadays as a world leader in the development of automation systems for the farming sector. Our goal is to create the optimal conditions for the animal internal housing equipment as well as the farm management. This unbeatable situation is achieved through the combination of the climate control, and automated feeding system as well as the remaining parameters having an influence on the development of the farm activity, not to mention another very important point: the gathering and registration of the data regarding the animal breeding process; which will enable us having some very valuable information if we wish to take the most convenient decisions. The analysis of the data obtained by means of our control systems, plus the long experience in their interpretation, allow us getting the required information in order to design the poultry equipment. EXAFAN provides the most advanced technology with its projects, so that its clients accomplish the highest production level in their farms, taking care of every single detail so that the animals will enjoy a scenario under similar conditions, or even better, than their natural habitat. Our product features are technical; the same applies to the delivery of our services and client assistance but in personal terms. EXAFAN works with its clients according to a collaborative basis, taking our clients´ requirements and suggestions as an inspirational source for improvement, while generating a narrow

bilateral relationship, which will come up ultimately to a successful project. EXAFAN offers you a total farm control system, as well as a global solution solution for your requirements. An adequate environment, intelligent feeding system, precise observation of the animal behavior, as well as the most adequate comfort, create a synergy that will turn the animals healthier, and a better farm performance at the same time. Likewise, for us, feeding, the environmental temperature and the internal housing equipment constitute a single entity, which actually at the same time becomes, the Farm Total Management System providing some extremely valuable information for the business. You will be able to always control, react, manage, execute and decide while keeping a complete farm control, either from inside or outside.

Innovation The company´s continuous improvement policy implemented, plus the search for products and solutions to better adapt to the market requirements, has driven EXAFAN in a permanent effort in terms of R + D + i, the base of our innovating spirit and source of our origins.

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02.02. Company Organization International Expansion Global Solution Own production


Logistics

Stock

R+D+I

Commercial staff

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02.02.01.-

Company Organization

An adequate management profile, a basic pillar of the company, has helped EXAFAN to consolidate as one of the reference companies on the market at a world level, while it widens its presence in the sector day by day. Four are our most significant features: √ Market reference √ More than 10.000 clients √ Progressive growth √ Presence in more than 76 countries Exafan´s R + D + I Department is the key factor to obtain the highest product quality possible, day by day, we make a tremendous effort in innovation and improvement. On top of it, EXAFAN owns some other extraordi-

nary qualities which guarantee its position as an industry leader: • Dimensioned stock in order to guarantee a quick and efficient supplying service. • A selection of materials ensuring the product maximum durability and resistance. • A perfectly trained young and dynamic Commercial Department, present all over the world, capable of providing top consultancy services in order to adopt the most convenient solution for each customer´s requirement. • Exhaustive control of all the manufacturing, production and logistic processes needed for the product distribution; we apply the most innovating techniques to implement all the operations in a very efficient way, this skill has been one of the key factors behind the EXAFAN success for the last years.

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Growth and Internationalization Our products are present in more than 72 countries on the five continents thanks to our philosophy in terms of quality, innovation and firm commitment to our clients. 20 years ago, when the company´s internationalization process began and up to nowadays, our presence abroad has been progressively implemented through the creation

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of an important number of subsidiaries in America and Asia as well as of signatures of sales and distribution agreements having shaped our own network of distributors. Nowadays, our expansion is mainly focused on countries located in America, Asia, Europe and Africa.


02.02.02.-

International Expansion

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Global Solution

Waste management

own production

turnkey projects

Farming

Poultry

Global Projects

EXAFAN

Agriculture

Mushrooms Greenhouses

Fodder plants

Slaughterhouses

Incubators

Rabbit Pig

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Intensive rearing


02.02.03.-

Global Solution

Intensive rearing

Slaughterhouses

Only a company as EXAFAN may offer a Global Solution by linking the design and complete construction of a farm as well as the required equipment to rear the animals, while offering a continuous consultancy service from the very beginning of the project till its conclusion.

Construction of the farm Design

Fodder plants

Consultancy

Equipment

Our mission in each project is focused on understanding our client´s requirements, wishes, aspirations and reality. We study each situation in an individual and specific way and rationalize the process with the incorporation of new products and application of innovating technologies always under very efficient criteria from an energy point of view.

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Most of the products we sell are self - manufactured, a condition that makes us highly competitive before the other companies, whose production depends on third firms. This way, EXAFAN directly responds of the product warranty, an important added value in the post – sales service as we don´t depend on third firms, neither when we purchase raw material, nor regarding the design or production of the systems.

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02.02.04.- QUALITY AND RELIABILITY DEVELOPMENT OF INTELLIGENT SYSTEMS RESEARCH AND PERMANENT INNOVATION Exafan offers a wide variety of components, systems and integral solutions to the market in order to help the existing farms to keep going. • A complete range of products for the farming equipment: climate control, ventilation, chimneys, air inlets, actuators for the air inlets, heating, cooling, fogging, accessories, thermostats, peripherals, weighing, feeding, internal housing equipment, drinkers, lightning. • On top of it, EXAFAN is in charge of carrying out the whole construction process and the farm equipment supply and installation.

Own production This wide and specialized range of products and current solutions, are a result of the EXAFAN company experience since its origins. Nowadays, we are ready to offer the implementation of farm integral projects: all the facilities required to complete the processes demanded by the client, including the production of fodder and construction of slaughterhouses. This is EXAFAN´s new direction towards the future, firmly forward. Concerning this vision for continuous technological improvement in the development of new products and solutions, EXAFAN collaborates with some of the top national and international technological centers, as the ITA, AITIP and the University of Illinois in the USA, respectively.

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02.03 Farm typology


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02.03.01 Constructive features

Today´s modern farming activity must perfectly coordinate the following factors to achieve its goals: Facilities, equipment, genetics, and human equipment. One of EXAFAN´s main concern is making the facilities provide the animals with the maximum climate control comfort possible; this allows us reaching the desired production level at the same time along with a comfortable scenario for the staff to carry out their work. Regarding the design and dimension of the pens built by EXAFAN, we bear in mind the factors considered to be essential if we wish to achieve a positive result in relationship with the breeding process. That is to say, their adequate dimension is essential in order to accomplish the convenient air flow to ventilate, cool, heat, and arrange the equipment location and systems required for such purposes. Likewise, it is very important not to forget, that the design and dimension of the pens must consider the situation of the following elements such as the nesting boxes, laying batteries, feeders, feeding distribution systems, drinkers, etc‌which are directly linked to the farm structure, since they all depend not only on their location but also on their daily operation.

Insulation is an aspect that we cannot obviate given its importance. EXAFAN really focuses on the insulation issue, either in terms of the enclosures, as the roof, since the animal comfort but also the energy saving depend on it and will help to contribute to an efficient production unit. It is necessary to bear in mind a previous analysis allowing us to build the required equipment and devices regarding the enclosures for the air inlet traps to be placed at the height and convenient distance in order to keep the environment perfectly renovated. Likewise, it is necessary for so important elements such as water and fodder to be efficiently placed, we will have to consider a good design of the structure, including the hanging systems as well as the distribution and adequate measures in order to place the feeders and drinkers conveniently so that the animals may access very easily, this eliminates the risk of stress due to their struggle to get the fodder.

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Complete pig production cycle Multipliers Pure lines

INSEMINATION (gestation control)

QUARANTINE

Genetic companies

GESTATION (confirmed) SERVICE BUILDING

FARROWING REPOSITION (young sows

WEANING

PRE – FATTENING

FATTENING (fattening farms)

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02.03.02

INSEMINATION CENTRE

Functionality

QUARANTINE

Multipliers Pure lines

Genetic companies

Facilities One of EXAFAN´s main business lines is the pig industry, where we try to accompany the breeders in their search for higher profitability always thinking off the animal comfort as well. WEAN TO FINISH

According to the type of product we wish to obtain, the technical features of the facilities change considerably, also the number of cycles needed and farm management profile. This way, according to the kind of animal we wish to breed, we will have to define the facilities.

Slaughterhouses

EXAFAN is in charge of supplying well defined and equipped farms capable of complying with the highest hygienic standards required. They are designed to control the environment in such a way that they provide the animals with the ventilation, air quality, temperature and space required; satisfaction of the nutritional needs, as well as water and fodder supply according to the quantity and quality necessary to achieve a homogenous breeding process.

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02.03.02.01 The typical gestation farm includes young sows before the fertile mating, and the adult ones from the weaning period until the first gestation month has finished; once confirmed the positive gestation diagnosis, (building for mating – control, 4 – 6 weeks). During the mating – control period, sows are usually located in individual pens. They are usually equi-

Gestation and insemination pped with a system of dispensers allowing the individual distribution of fodder. Besides, there must be an area (usually individual pens) for the boars.

Insemination room with male boars

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02.03.02.02 The confirmed gestation building includes sows for the remaining gestation period until their transfer to the farrowing period (confirmed gestation building, 11 – 12 weeks). They are usually located in groups, although this will depend on the current regulation in each country, whereby, we may also find individual boxes. Floors are often totally or partially slatted and the dynamic or static ventilation varies according to the quantity of animals there are inside the building. On the

Confirmed gestation basis of the construction area, we shall consider the heating and auxiliary cooling systems.

Confirmed gestation building

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02.03.02.03 Farrowing The farrowing facilities consist of a set of rooms with a variable capacity, usually built according to a “train wagon shape”. The structuration in rooms is behind the convenience of making “all inside all outside” in order to clean the facilities and try to depopulate the place between two consecutive groups of sows for health reasons. Each room has a set of farrowing places set in serial or in battery connection, where

the sow farrows and after the piglet birth, it lives together with its litter until the weaning period begins. The sow is kept in a metal pen where the piglets can freely access inside the entire pen. Such place is designed to create two different climate control areas, one for the sow and the other one for the piglets. The sow has its own individual feeder and drinker while the piglets a heating pad or any other kind of heating device for their comfort; eventually a feeder and drinker too.

Farrowing pen

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02.03.02.04 Weaning Piglets usually stay in the weaning period since the moment they distance from the sow until they are around two or two months and a half old. They are organised in rooms, capable of hosting weaned piglets along the weaning period plus one week, minimum, this is for health depopulation purposes. These rooms are arranged with dynamic ventilation, heating and cooling systems. The piglets are hosted in groups, have

a feeder and drinker available and the floor may be partially or totally slatted.

Weaning room

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02.04. Technology and innovation


You may control the temperature status, ventilation, heating and cooling systems as well as any other working parameter within your farm, even through a remote control and live. On top of it, you may also modify the working data and check the database and information stored in the system. You may study the air inlet control, exits, cancellations, etc. in your production farms.

You may also control the vaccination days and the remarks provided by the people in charge of controlling the rooms.

H2O

Administrative control The most complete range of computers to integrally control all the parameters. Every climate controller, destined to control the farms, has the possibility of connecting to a central computer (remote control possible).

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02.04

- Rearing graphs. - Graphic data. - Alarm control. - Automated processes. - Data exported - Records printed

Technology and innovation

Remote control and management of the farm climate controllers. Additional control devices: - UCP – 400 System control o Weight control of the animals. o Water consumption control. - Fodder control by means of weighing what´s inside the silo. - Visual control by means of the surveillance cameras. - Administrative control.

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Loop commutation

Regarding large farms, where several production centers are separated one another, and where the distance is also caused by the dispersion of the buildings, it is important to have a global production vision. The loop communication system monitors the building computers in a centralized way, which allows us to draw out and present the graphic data chosen. The system can transfer the data to each farm manager individually, but it is also possible to get the data from several farms, and transmit them to a central office in order to prepare the analysis corresponding to each production unit, with the purpose of keeping on optimizing the performance. It is also possible to copy the farm computer configuration, this way, if your building improves the performance, the computer

Different controllable parameters.

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configuration may be copied to the remaining computers. The system presents the climate control and production data clearly while provides the poultry breeders with a quick vision of the whole picture, on top of allowing them to keep track of each lot development. The system can draw out a lot of data, for example, key values in terms of the fogging, cooling, mortality, fattening levels of the animal population, etc., this enables us to access the climate control and alarm data of all the computers. You only need an Internet connection. The application allows minimizing the risk of losses in case of some system failures taking place, this way we can continue to monitor the animal development even if we are not physically in the building.


Surveillance and early warning systems

Current buildings work in a way that they can include the highest number of animals inside with the smallest area possible; this can cause the animals to suffer a collapse because of asphyxia as they compulsorily depend on forced ventilation. In case the electric power supply fails, Exafan recommends installing an alarm system controlled by a computer, so that the response is immediate in the reference case of failures within the facilities and so to find a solution as soon as possible.

Remote control monitor of the poultry by means of some video cameras

Detection and warning systems

The farm remote communication systems proposed by EXAFAN enables you to visualize your animals anytime and anywhere, there is no need to actually go to the farm, it is also feasible to monitor the facilities with the different surveillance cameras available. To view the condition of the animals in your farms live, how they feed themselves or how they are located. These monitored cameras allow observing any point within the facilities, zoom, and progressive scanning‌.

Due to the importance of this immediate response in case of failure or wrong operation within the facilities, Exafan offers you a wide range of failure detection systems: independent safety thermostats from the electric power supply, “failure by areas� warning devices, supply sources so that the warning system works without any electric power supply, acoustic and bright signals.

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02.05 After-sales service Post – sales service Installation Start-up operation Repairs

Client´s assistance Training for use


EXAFAN keeps a close relationship with its clients well beyond the actual sale. We provide with consulting services anytime, even after the installation and construction process is done, we offer you some continuing training in terms of the equipment and systems, with the purpose of obtaining the facilities highest performance level possible. At EXAFAN, quality is a strict standard including the design and development of the best products

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and services, up to the post – sales service.


02.05.01.- EXAFAN´s post – sales and technical service consists of its own staff including very highly qualified personnel in terms of the installation, repair and maintenance of all our products.

Technical department and use manuals, are presented translated into the client´s mother language.

EXAFAN counts on an exhaustive internal training program for the Company´s Technical Service Department staff. This continuing training program ensures that our equipment and personnel are aware of the state – of – the - art techniques in the use and installation of our products and systems. The electronic climate controllers included in a farm are the ones which imply a higher complexity degree in their management. This is why, the interface

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Our technical service department action scope includes repairing the equipment in our facilities, and also getting involved in the client´s country on sight in order to solve any technical problem, but also to train the local staff or help in his facilities start – up process. At our phone service department, specifically trained along our technical staff, we offer a top information service regarding all of our products range.

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02.05.02.- At EXAFAN, we cooperate with the very best nutritionists, veterinarians and integrators, with whom we keep a close and permanent collaboration and exchange of information. At EXAFAN, we believe in the cooperation with the companies, clients, and industry professionals. This way, thanks to their trust on us, we may determine the best strategies promoting a mutual knowledge, which reinforces a better use of the resources and a more profitable business and higher performance level. Training courses, exhibitions, congresses, technical visits to the farms, commercial support to our distributors; these are some of the multiple platforms where EXAFAN shares its experience, con-

Consulting services cerns and problems. Considering that the animals are our company´s main interest, we observe their behaviour profile in order to innovate and develop products and solutions providing with a differential value in comparison with our competitors. EXAFAN will guide you on the business lines to follow thanks to a deep knowledge of every peculiar territoriality feature, as well as the applicable legislation for each case, always relying on our wide network of distributors, which has become our main ally regarding the customized study for each situation.

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EXAFAN´s ultimate goal is our client´s satisfaction. According to this philosophy, sales represent the first step to achieve it.

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02.05.03.-

Continuing education

Our client´s loyalty becomes the extension of EXAFAN´s efficient management. A complete number of services provided guarantee this: installation and start – up, capacitation and training for the use of our products and systems, follow – up visits to our clients, programmed courses in origin, strengthening of the systems so that they reach the maximum efficiency ratios possible and consequently, a reduction of the problems derived from an inadequate use (unnecessary expenses in terms of heating, cooling, etc.)

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03. Pig equipment


CONTENT EQUIPMENT Air extraction systems

54

Horizontal ventilation.........................................................58-59 Zenithal ventilation............................................................60-63 Exhaust fans ....................................................................64-67

Sistemas of air inlets

68

Climate controllers to manage the air inlets ...........................72 Motor actuators .....................................................................73 Air inlets...........................................................................74-80 Skylights............................................................................81

Cooling systems

82

Nebulization.....................................................................84-87 Cooling pads...................................................................88-91

Feeding systems

92

Pans for early weaned pigs...............................................94-99 Hoppers for weaning pigs made of stainless steel...........100-107 Hopper for wet feeding.................................................108-113 Hopper for sows and fattening pigs...............................114-117 Floor feeders................................................................118-121 Dispensers...................................................................122-135 Fodder distribution system through a spiral conveyor......126-129 Fodder distribution system through a chain conveyor......130-133

Water supply

134

Drinkers.......................................................................136-140 Water valves.........................................................................141 Water level..................................................................142-145

Floors

146

Slat for sows................................................................148-151 Slat for weaning pigs....................................................152-155 Slat made of cast iron...................................................156-159 Flat bars and small pillars..............................................160-163

Heating systems and comfort

164

Heating pads...............................................................166-173 Nests..........................................................................174-179 Infrared lamps..............................................................180-182 Delta tube............................................................................183

Internal housing equipment

184

Farrowing crates...........................................................188-189 Boxes...........................................................................190-191 Pens............................................................................192-193 Free access boxes........................................................194-195 Semi-box......................................................................196-197

Housing

198

Profiles made of PVC....................................................200-203 Iron fittings for farrowing pigs........................................204-207 Iron fittings for weaning pigs.........................................208-211 Iron fittings for feeders pigs...........................................212-213 Iron fittings for gestation pigs........................................214-215

Integral management systems

216

Individual feeding systems............................................218-221 Classification systems...................................................222-227 Follow – up..................................................................228-231

Weighing

232

BPC.............................................................................234-237


03.01.-


Air extraction systems


Air extraction Range of fans specifically developed for the most aggressive working environments: corrosive environments, high humidity, cold and heat. In intensive breeding farms, we have to provide the animal with the very best environment guaranteeing its health, and ultimately, the maximum production level possible thanks to this comfort achieved. For the last years, the importance of the environment and the internal housing equipment on the animal health and as a consequence its productivity has been constantly highlighted. Minimum ventilation enables renovating the environment inside the farms by restricting the noxious gas and hanging particles inside, which could become very harmful under determined concentrations. For such purposes, we have designed the range of robust and reliable fans Eu, capable of moving large quantities of sufficient air to face any challenge thanks to the widest variety of models available on the market. The main ventilation function in any pig facility is basically

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renewing the air; this allows evacuating the noxious gas, bad smell and powder by carefully controlling the environmental temperature and humidity.


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Series Ref.: 00000 Axial fans

Axial or helicoidal fans. The air inlet and outlet follow an axial direction (perpendicular to the plan of the blades). They are mostly used in farm ventilation, and indistinctively to drive large volumes of low pressure air.

TECHNICAL DATA EU-35T EU-35

50 Hz R.P.M Tension (V) Intensity (Amp) P1 (Kw) Dba

1.350 230 1,06 0.17 50

1.360 230 0.75 0.17 50

EU-40 EU-40T EU-45 EU-45T 1.375 230 1.18 0.26 52

1.350 230/400 1.2/0.7 0.27 55

1.350 1.360 230 240/400 1.5 1.5/0.88 0.33 0.32 59 56

EU-50 1.330 230 2.2 0.48 58

EU-50 PLUS EU-50T EU-56 EU-56T 1.375 1.350 230 230/400 2.6 1.9/1.1 0.55 0.4 61 61

1.300 230 2.9 0.63 60

1.360 230/240 2.6/1.5 0.57 63

8.877 8.105 7.340 6.446 5.650

12.130 11.007 10.178 9.303 8.624

12.680 11.346 10.596 9.868 9.074

I 15 15 15 15 15

J 138 138 138 138 138

3

Air flow in m /h

3.511 3.245 2.836

0 Pa* 30 Pa* 50 Pa* 80 Pa* 100 Pa*

3.511 3.245 2.836

5.323 4.868 4.402 3.565

B 405 455 535 595 685

C 10 8 8 8 8

5.323 4.914 4.492 3.617

7.024 6.418 5.913 5.106 4.403

7.076 6.453 5.913 5.140 4.410

8.746 7.925 7.369 6.446 5.653

9.881 9.187 8.536 7.879 7.345

* Measure with no grid

350 400 450 500 560

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A 445 495 575 625 725

D 394 352 448 500 565

E 366 414 464 517 580

F 381 440 500 560 615

G 95 110 110 110 110

H 161 208 204 200 200


Horizontal ventilation

FEATURES • • • • • • • • • • •

Motor and legs made of aluminum. Metal parts painted in polyester. Screws and bolts made of stainless steel. Thermal protection incorporated. Treatment against UV rays. Water tightness thanks to a crankshaft oil seal and a closing rubber. Protection grids according to regulation. Insulation IP55. Motor class F. Draining caps. Possibility to equip the set with a revolutions probe.

EU-63 EU63T EU-71 EU-71T EU-80 EU-80T

50 Hz

1320 230 3.1 0.7 63

R.P.M Tension (V) Intensity (Amp) P1 (Kw) Dba

1430 230/400 4/2.3 0.8 54

920 230 3.9 0.8 54

920 230/400 3.1/1.8 0.7 54

940 230 4.2 0.9 50

930 230/400 4.5/2.6 1.1 50

* Measure with no grid A B C 630 805 750 11 710 850 810 14.5 800 970 910 14.5 0 Pa* 14.000 30 Pa* 13.084 50 Pa* 12.140 80 Pa* 11.051 100 Pa* 9.803

D 626 702 786

14.000 13.110 12.290 11.120 9.924

E 635 711 797

16.500 15.438 14.301 12.654

F 725 795 920

G 130 160 190

16.500 15.885 14.420 12.880

H I J 242 20 154 230 20 154 220 20 154

20.580 19.185 17.377 15.649

20.500 19.125 17.315 15.594

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Series Ref.: 00000 Stackable chimneys Ref.: 00000 Standard chimneys

Chimneys completely made of high quality & high density polyethylene, non – polluting material, it does not generate any waste during the production process, it is light - resistant and also regarding temperature changes, easy to clean.

TECHNICAL DATA straight chimneys (standard)

N

ØB

F

CH-35 CH-40 CH-45 CH-50 CH-56

35 44,5 195 134 3,5 44,5 40 50 195 134 3,5 50 45 55 195 134 3,5 55 50 59,5 195 134 3,5 59,5 56 195 134 3,5 64,5

G

H

I

43,3 40,2 44,7 48,9 55,6

2,2 2,2 2,2 2,2 2,2

11,5 11,5 11,5 11,5 11,5

J

K

L

ØM ØG

48 140 50

CHIMNEY COWL MODELS

M

N

S-75 S-95

75 95

11 11

ØF

L

D

Cover

H

E

I

D

E

C

A

C

B

STRAIGHT

* Approximate measure in cm * Dimension available for chimneys: 35 cm, 40 cm, 45 cm, 50 cm, 56 cm.

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J

K ØA


Zenithal air extraction

The pig internal housing equipment is often used for large buildings and also often wider to what it´s normally recommended for cross ventilation, therefore, it would be impossible to keep the air speed required to ventilate efficiently; it is necessary to complement such horizontal ventilation in most cases with zenithal extraction systems.

* (1) Chimney made of polyurethane

ØH

E

F

G

H

I

J

K

L

M E

89,2 70 52 184 7,5 55 69 90 83,5 68 49,5 178 7,5 62,5 70 84,5 100 70 50,5 187 7,5 68,5 81 101

M

D

ØG

131 20 71 14,5

ØL

M

C

C

B

49 140 52

ØF

ØL

L

B

56 63 71 Chimney cowl S – 130 Conic chimney cowl Cover

A

D

STACKABLE

K J

ØA

* Approximate measure in cm * Dimension available for the chimneys: 56 cm, 63 cm, 71 cm. * The stackable conic chimney is always used along with the chimney cowl S – 130 * (1) Insulated chimneys made of polyurethane to drive or extract the air.

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Series Ref.: 00000 Stackable chimneys Ref.: 00000 Standard chimneys

Exafan has created a new kind of detachable and stackable chimney designed to work in air extraction mode but also to drive the air inlet inside the farm by leading it to the required areas thanks to its diffusor. We have linked the two concepts of conic air inlet and outlet in a single product. This way, we manage to put two notions together: easy assembly and optimization of the freight cost plus ventilation system efficiency and top performance.

• 1. Upper conic part • 2. Lower conic part • 3. Chimney cowl with legs • 4. Butterfly valve • 5. Extension in two pieces • 6. Extractor • 7. Cone to diffuse the air

Conic feature

Air flow

The new conic chimney model enables extracting air more fluently and quicker due to the “Venturi effect”, which is caused by the air inlet and outlet from the chimney.

The ventilation chimney has been designed to supply the maximum air flow possible, this way we reduce the fan electric consumption level due to the conic widening part from where the air comes out, which produces the above mentioned Venturi effect.

This construction principle concerning the conic air inlet and outlet ensures an improvement in the fan performance.

Pag.-62

Aerodynamics The air guide or perimeter rim on the chimney air inlet has been designed to make the air intake easier and so improve the global aerodynamic performance of the ventilation chimney.


Zenithal air extraction

They offer a simple and reduced space management; this makes them more practical and economic. Capacity to transport up to 7 times more conventional chimneys.

3

4

1

5 Conventional chimney transportation

R

6 Stackable chimney transportation 2 R

R

7

Pag.-63


Exhaust fans Exhaust fans (Ex36-Ex50) At Exafan, we have developed ventilation systems on the basis of a certain ventilation logics (present in all of our computer programs). This is done, by linking the climate control system in one single concept, which guarantees a low consumption cost rate, on top of controlling the convenient quantity and air direction inside the building, avoiding disturbing air flows on the same level as the one of the animals. In other words, no doubt about it, we are certain that the system developed by the Exafan Corporation is the only one dealing with these two parameters the way they deserve. However, in some production phases, usually for intensive ones, farrowing crates for farrowing sows, piglets in transition, etc‌it is required for the animal welfare and profitability to control the farm environmental conditions by means of dynamic or forced ventilation, which at the same time, may be complemented by static ventilation.

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Serie Ref.: 00000 Ex50” Ref.: 00000 Ex36”

FEATURES: • Fan structure made of galvanized steel. • Blades made of steel with a reinforced centrifugal opening system. • Central pulley and propeller support with a top quality water tight bearing greased for life. • Motor with a protection degree of IP55 • Coil insulating degree Class F. • Fan venturi made of plastic with UV protection material. • Front grid according to regulation. • Closing shutter with a specific design in order to avoid the air inlet • Possibility to be also supplied if it is made of stainless steel.

TECHNICAL DATA MODEL

AIR FLOW 3 m /h CFM

EX36”-0,50 CV EX36”-0,75 CV EX50”-1,00 CV EX50”-1,50 CV EX50”-2,00 CV

50

40 30

5

0.5 0.75 1 1.5

0.38 0.55 0.76 1.1

230 - 400V 230 - 400V 230 - 400V 230 - 400V

SOUND LEVEL DbA

APPROXIMATE WEIGHT Kg 65 65 85 85

62 62 67 69

EX 36” - 0,5 EX 36” - 0,75 EX 50” - 1 EX 50” - 1,5

✴ ✴

✴ ✴

915 915 1.270 1.270

MOTOR III Kw TENSIÓN

✴ ✴

CV

10 0

20

Pag.-66

11.240 12.690 22.700 24.600

19.100 21.600 38.600 41.900

EX 36” - 0,5 EX 36” - 0,75 EX 50” - 1 EX 50” - 1,5

FAN Ø

✴ ✴

A

B

C

1.090 1.090 1.380 1.380

1.090 1.090 1.380 1.380

450 450 450 450

10 15 20 25 30 35 40 45 50

* Measure in mm

* Characteristic curves of the exhaust fans * Static pressure (1000 m3/h) * Air flow(Pa)


Exhaust fans

The new aerodynamic design of the blades improves the efficiency of the whole set by achieving a higher air flow value (m3 / h) per electrode consumption in watts. The new shutter improves the aerodynamic coefficient of the whole set and enables a better protection degree against the intake of light and air inside the facilities. The centrifugal system is made of black acetal resin with UV protection. The sliding motor has been specially designed to reduce the stress of the motor bearings. The new performance of the highly efficient electric motor extends its endurance along with a higher energy consumption saving. A special support made of plastic fixes the mesh, which eliminates any vibration.

Efficiency

Quality + Design: Reliability

The aerodynamic design of the propellers, by means of the computer programs in cooperation with the most prestigious testing centers, enables us distributing the pressure on the hydrodynamic profiles along the blade in order to achieve higher efficiency.

The design system of the R + D + I department along with the quality of the materials used, has guaranteed its proved reliability and endurance for the last 25 years experienced in the sector.

Higher water tight page 67

Complements

The new design of the shutter closing blades guarantees a higher opacity degree in order to prevent the light from getting through as well as higher water tightness for a perfect insulation when the fan is in repose mode.

Diffusors, insulating caps, light traps, all kind of accessories to redirect the air flow and protect the fans.

Pag.-67


03.02.-


SISTEMS of air inlets


Control of the air inlets EXAFAN has developed the most complete range of products to be found nowadays, any kind of system to control the ventilation flow (fans, chimneys, air inlets), as well as the largest range of intelligent electronic computers capable of providing with a reliable solution to any kind of problem it may arise. In this chapter, we will cover the range of climate controllers and actuators used to open the air inlets as well as the required devices to automatize them.

Climate controllers Wide range of independent climate controllers capable of interpreting the temperature variables, wind direction, etc. In some cases with an “anti - asphyxia protection system�, with versions available for one or two sides of air inlets.

Actuators Independent actuators (gear reduction motor) supplied to any kind of tension (three – phase, single phase or continuous tension) including a wide range of power intervals to meet all the requirements that may arise, as well as the series of hybrid systems implementing the control phase with their own integrated actuator, capable to control the ridge beams and lines of air inlets with no need to use any climate controller.

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Pag.-71


Series Ref.: 0000 Climate controllers to manage the air inlets

• Wide range of climate controllers to manage the air inlets: • Possibility of a loop connection • Contactors included (1*) • Possibility of a temporized working mode*.

Code.

Reference Motor

Tension Climate controller

Configuration

Power (each motor) Kg Hoist total

Anti – asphyxia

Outlet

09010 09020 09030 09040

RAV1T-T RAV2T-T RAV1T-M RAV2T-M

Three – phase Three – phase Single phase Single phase

230 Vca. 230 Vca. 230 Vca. 230 Vca.

1 side 2 sides 1 side 2 sides

500 500 500 500

Yes Yes Yes Yes

1.000 1.000 1.000 1.000

No No No No

Coil Coil Coil Coil

09050 09060

RAV1T-12V RAV2T-12V

12 Vcc. 12 Vcc.

12 Vcc. 12 Vcc.

1 side 2 sides

400 400

Yes Yes

800 800

No No

Coil Coil

09100 09100-G 09110

RAV2T-MINIV2-TRI-V4 RAV2T-MINIV2G-TRI-V4 RAV2T-MINI-12V-V4

12 Vcc. 12 Vcc. 12 Vcc.

230 Vca. 230 Vca. 12 Vcc.

2 sides 2 sides 2 sides

300 300 300

Yes No Yes

600 300 600

No No

Tuber – turner

No

Coil

09220 09230 09220-G 09230-G

RAVBB-1T-12V-F-V2 RAVBB-2T-12V-F-V2 RAVBB-1T-12V-FG-V2

No No No

Coil Coil Tuber – turner Tuber – turner

09240-F 09250-F

Pag.-72

RAVBB-2T-12V-FG-V2 RAVBB-1T-12V-500-F RAVBB-2T-12V-500-F

12 Vcc. 12 Vcc. 12 Vcc. 12 Vcc.

230 Vca / 12Vcc. 230 Vca / 12Vcc. 230 Vca / 12Vcc. 230 Vca / 12Vcc.

1 lado 2 sides 1 lado 2 sides

300 300 300 300

Yes Yes No No

600 600 300 300

12 Vcc. 12 Vcc.

230 Vca / 12Vcc. 230 Vca / 12Vcc.

1 side 2 sides

500 500

Yes Yes

1.000 1.000

1* Available in the models Rav, Ravbb

No No No

Coil

Coil Coil


Series Ref.: 0000 Motor actuators

• Wide range of motor actuators: - 100 kg (with hoist) - 300 kg - 600 kg (with hoist) - 1.000 kg (with hoist) • Availability of anti – asphyxia systems* • Adaptable outlet coil* • Programming the band width* • Sensibility to programmable movements* • Time between programmable movements* • Specific climate controllers for ridge beams

Adaptor to a tube – turner

Flat coil

Most of the actuators used to open the air inlets have an adaptable outlet to a tube – turner and with a coil to a tow or safety band.

Possibility of an outlet with a tow - collector coil, tube – turner or flat coils for bands.

Code.

Reference

Tension

Configuration

13310 13310-G

RAC-MR-12V RAC-MR-12V-G

12Vcc. 12Vcc.

1 side 1 side

Power (each motor) Anti – asphyxia Outlet Kg Hoist total Coil 300 No Yes 600 Tube – turner 300 No No 300

13310-VEA 13310-VEA-G

RAC-MR-12V-VEA RAC-MR-12V-VEA-G

12Vcc. 12Vcc.

1 side 1 side

300 300

Yes No

600 300

No No

Coil Tube – turner

< 40 cm < 40 cm

13320 13320-G

RAC-MR-230V RAC-MR-230V-G

230 Vca. 230 Vca.

1 side 1 side

300 300

Yes No

600 300

No No

Coil Tube – turner

> 40 cm > 40 cm

13320-VEA 13320-VEA-G

RAC-MR-230V-VEA RAC-MR-230V-VEA-G

230 Vca. 230 Vca.

1 side 1 side

300 300

Yes No

600 300

No No

Coil Tube – turner

< 40 cm < 40 cm

Recorrido > 40 cm > 40 cm

Pag.-73


Air inlets The air inlets manufactured by Exafan have been designed to obtain an optimal distribution and regulation of the air flow getting inside. These air inlets are made of materials resistant to corrosion, durable and resistant, on top of it; we have made sure that the unbeatable insulation provided avoids the action of thermal bridges and therefore, the disturbing condensation.

Air inlets made of polyurethane

The use of high quality polyurethane with a high insulating degree makes it an ideal material to be used for air inlets given their “plastic thermo - stable” feature, high resistance and low weight; resistant against corrosion and acids. Its high insulating value does not create any condensation. Its lightness enables us not to have to over – dimension the metal structures.

Air inlets made of PVC

Feasible and adaptable solution to any kind of facility; either a reform or a new building design, its great resistance makes it possible to be used inside or outside facing harsh weather conditions.

Air inlets made of glass These air inlets are often used as an auxiliary air inlet in anti – asphyxia systems, as well as light inlets.

Air inlets made of polycarbonate These air inlets are resistant to harsh weather conditions, they allow the light to get inside, therefore, they are ideal for fattening and gestation farms.

Self – priming air inlets Renewing air inlets, they need no automation since they operate in an autonomous way on the basis of the building depression.

Pag.-74


Pag.-75


Series

Ref.: 37020 VEA100-A Ref.: 37021 VEA100-A-PAJ Ref.: 37022 VEA100-C Ref.: 37023 VEA100-C-PAJ

Ref.: 37030 VEA140-A Ref.: 37031 VEA140-A-PAJ Ref.: 37032 VEA140-C Ref.: 37033 VEA140-C-PAJ

The air inlets made of polyurethane by EXAFAN on top of leading the air flow, they provide with perfect insulation, this prevents the intake of parasites increasing the heating consumption degree and having a negative impact on the ventilation performance because of the distortion caused on the air circuits projected and so creating wrong ventilated areas.

• High density polyurethane • Perfect thermal insulation • Highly mechanic resistance • Low weight Capacity in m3 Ref.-

10 Pa

25 Pa

40 Pa

Vea 100

3.900

5.900

8.000

Vea 1400

5.450

8.200

10.000

Pag.-76

High density polyurethane

Insulation

The air inlets made of polyurethane by EXAFAN (type VEA) are made of high density polyurethane while using screws and bolts made of stainless steel.

The frame contacts the blade on all of its corners; it includes insulation and water tightness systems, as for example closing weather strips.

Summer

Winter

With more than a 57% opening degree, the air flow is proportionally and progressively divided in two, it is beneficial for hot periods, since the more it increases the temperature, the more the air flow is lead towards the area where the animals are located.

With less than a 57% opening degree, the air flow is lead towards the upper part and mixed with the air already present there, this avoids the cold air falling down on the animals, this feature makes it perfect for cold seasons.


Series

• Material made of Anti – V PVC • In white and orange color • Very light weight • Non – toxic • Adjustable (motorized opening system) • Measures (1395 x 395, 1195 x 395, 995 x 395, 795 x 395, 595 x 395 mm)

Economic

Wide range

For moderate weather not requiring a high insulation degree, we may consider the most feasible option

Its design by means of profiles made of PVC enables us to adapt to any client´s requirement

600 x 395

800 x 395

1.000 x 395

1.200 x 395

Ref.-

Type

Aviary mesh

Aviary mesh

37320

Open

No

37520 Open

No

1.400 x 395

Aviary mesh

Ref.-

Type

Aviary mesh

37720 Open

No

37920

Open

No

37120 Open

Aviary mesh No

37130 Closed

No

37330 Closed

No

37530 Closed

No

37730 Closed

No

37930 Closed

No

37220 Open

Yes

37420

Open

Yes

37620 Open

Yes

37820 Open

Yes

37520

Open

Yes

37230 Closed

Yes

37430 Closed

Yes

37630 Closed

Yes

37830 Closed

Yes

37530 Closed

Yes

Ref.-

Type

Ref.-

Type

Ref.-

Type

Pag.-77


Series

• Totally adaptable • Rails made of highly resistant aluminum • Polycarbonate resistant to strong impacts • High resistance against thermal deformation • Optical transparency • High resistance and rigidity • High resistance to external weather, including protection against ultra violet rays. • High dimensional stability, that is to say, high resistance against fluency.

Pag.-78

Adaptable

Dimensional

Its design by means of dimensional rails and plates enables us adapting the air inlet according to our requirements through small traps or air inlets.

According to your requirements, they may be adapted either in terms of height or width.

Aviary mesh

Translucent

Provided with an aviary mesh.

It lets the light get inside; this allows providing with more natural lightning inside the room with no need to use any electric power supply.


Series

Ref.: 37010 LEP-100 Ref.: 37011 LEP-150 Ref.: 37011 LES-100

Ref.: 37014 1 x 0,15 m

• ir inlets made of plastic good enough to be used as air inlets • Manually adaptable deflecting blade, the air is lead towards the direction wanted. • The blade opens in case of negative pressure • The blade geometry guarantees an efficient air inlet. • Made of recycling, ecologic materials • Specific design guaranteeing its long endurance.

Ref.: 37010 1 x 0,15 m

Ref.: 37011 0,5x 0,15 m

Pag.-79


Series

Ref.: 36100 V-ACO-60X40-S Ref.: 36110 V-ACO-80X50-S Ref.: 36120 V-ACO-80X60-S Ref.: 36130 V-ACO-100X50-S

Ref.: 36140 V-ACO-100X60-S Ref.: 36150 V-ACO-100X80-S Ref.: 36160 V-ACO-100X100-S Ref.: 36170 V-ACO-120X60-S

The air inlets made of glazing plastic by Exafan are a link point between the external world and the animal internal housing equipment, that is why, Exafan really focuses on providing top materials with the purpose of creating a stable and pleasant environment, this is beneficial for the animals and improves the working conditions of the staff.

• Different forms and sizes • With no metal element • First quality materials • High mechanic resistance • Ug 1,1Wm²K • Highly hygienic

Pag.-80

Functional

Glazing

The air inlets made of plastic are a feasible and functional solution for new facilities and reforms.

Provided with one or two pieces of glass in order to increase its insulation. We may use it either outside or inside.

Design

Anti – asphyxia

Its highly analyzed design enables its complete disinfection that is how we manage to keep the very high hygienic levels required.

The hinges located on their lower part make them ideal to be used as an anti – asphyxia system along with the Exafan detection and control systems.


Series Ref.: 0000 SKYLIGHTS

Translucent plates Regarding those facilities where the lightning control by means of artificial systems is not essential (because of the kind of animal bred) and also because of the existing insulating circumstances, we just have few natural light inlets available. That is why, we may use skylights that provide us with natural lightning; this implies an important power saving as the time dedicated for artificial lightning is reduced. Our products and solutions are a result of a constant analysis by our specialized technicians with the purpose of complying with the quality required. On top of it, we ensure the necessary protection and endurance against the external weather conditions.

• Natural lightning • Resistance and endurance • Lightness

Insulating capacity

Wide range

The fact of being the plates made of polycarbonate make the maintenance cost reduction possible for temperatures ranging between 18º and 24º thanks to their insulating capacity.

Their design enables us adapting to any client´s requirement.

Pag.-81


03.03.-


Cooling systems


Nebulization This mechanism consists of an evaporative cooling system by means of the water sprayed on the animal. This cooling process is based on the use of sprinklers, nozzles or hose injectors according to the size of the particle and on the output pressure (high or low).

Pag.-84


Pag.-85


Series

Ref.: 30010 BOQUILLA-CB Ref.: 30011 BOQUILLA-125-GALONES Ref.: 28010 CB Ref.: 28010 CB-125GALONES

Nozzle of 0.75 gallons and spraying surface of 60º Nozzle of 1.25 gallons and spraying surface of 60º Complete nozzle set of 0.75 gallons and spraying surface of 60º Complete nozzle set of 1.25 gallons and spraying surface of 60º

The line of high pressure sprayers made by Exafan produces a spraying layer allowing a cooling process through evaporation. This evaporative cooling is a very simple but still effective method, where water requires a certain number of calories to evaporate, so it takes 600 calories from the environment per each gram of water incorporated in the air. The higher quantity of water evaporates the fresher the environment will be.

• Nozzle tip made of stainless steel AISI 416. • Nozzle inside made of stainless steel AISI 416. • Filter synthesized of 30 – 40 µm. • Lubricated nozzle. • Nozzle angle 60º, 0.75 gph, 1.25 gph • High pressure nozzle made of stainless steel. • Anti – drip support to install it over a pipe made of PVC copper or stainless steel.

A Tip B Inside C Synthesized filter

Nozzle set

Low pressure nozzle

Made of brass including a spring for the anti – drip device and an o – ring seal.

Low / average pressure nozzle, stainless steel with a body made of PVC and a 20 mm long clamp for tube.

Pressure Low / average pressure nozzle

Hot dry air

Pag.-86

Cold humid air

Nozzle hole 0,3 mm 0,4 mm 0,5 mm Air flow in liters per hour

6,5 5 Bar ( 70 psi) 10 Bar ( 140 psi) 8,46 20 Bar ( 280 psi) 10,44 30 Bar ( 420 psi) 11,64 40 Bar ( 560 psi) 13,36 50 Bar ( 700 psi) 14,1

6,9 8,95 11,40 13,56 14,66 15,56

10,50 14,40 16,32 18,00 21,18


Series

Ref.-GP660-IE2 Pressure group of 600 l/h. three – phase of 2,0 Cv and power efficiency IE2 Ref.-GP900-IE2 Pressure group of 900 l/h. three – phase of 5,5 Cv and power efficiency IE2 Ref.-GP1260-IE2 Pressure group of 1.260 l/h. three – phase of 5,5 Cv and power efficiency IE2 Ref.-GP1500-IE2 Pressure group of 1.500 l/h. three – phase of 5,5 Cv and power efficiency IE2 Ref.-GP1800-IE2 Pressure group of 1.800 l/h. three – phase of 5,5 Cv and power efficiency IE2 Ref.-GP2400-IE2 Pressure group of 2.400 l/h. three – phase of 5,5 Cv and power efficiency IE2

Exafan has developed a range of high pressure groups (40 atmospheres), with an air flow ranging from 600 l / h till 1.800 l / h, it can be even used for customized turnkey projects

• By pass. • Pump – motor group. • Metal carcass painted in polyester. • Motor – guard incorporated. • Polyester deposit. • Regulating buoy level. • Low pressure filter at the pump intake. • High pressure cuff to be coupled to the pipe.

Adjustment and measuring

Protection

Easy pressure regulation by means of the air flow regulating valve and its tracking with the manometer.

The system itself includes a magneto – thermal protection device against overcurrent; therefore, it is not necessary to place any protection system on the electric board.

50 hz IE2 Reference

Subs

Capacity

GP660-IE2 GP900-IE2 GP1260-IE2 GP1500-IE2 GP1800-IE2 GP2400-IE2

27010-IE2 27020-IE2 27030-IE2 27035-IE2 27040-IE2 27050-IE2

600 l/h 900 l/h 1.260 l/h 1.500 l/h 1.800 l/h 2.400 l/h

Tension 230/400 Three – phase Three – phase Three – phase Three – phase Three – phase Three – phase

Power

Width* Bottom* High* Weight*

2,0 Cv 5,5 Cv 5,5 Cv 5,5 Cv 5,5 Cv 5,5 Cv

810 810 810 810 810 810

490 490 490 490 490 490

640 640 640 640 960 960

64 79 88 90 102 102

Ø Input tube

Buoy input thread

Buoy output

20 20 20 20 38 38

3/4” 3/4” 3/4” 3/4” 1 1/2” 1 1/2”

3/8” 3/8” 3/8” 3/8” 1/2” 1/2”

Network pressure Minimum* Maximum* 1 1 1 1 1 1

10 10 10 10 6 6

Working pressure 40 - 50 40 - 50 40 - 50 40 - 50 40 - 50 40 - 50

* Available in version 60 Hz

* Dimension in mm * Weight in Kg

* Pressure in bars

Pag.-87


Cooling pads Panels are based on the evaporative cooling systems thanks to the fall of water on a panel made of cellulose located on the air inlet wherein the air gets through. That is how the relative humidity is achieved and the temperature decreases. This step makes evaporation and cooling inside the room easier. They are typically used for centers for insemination, farrowing, fattening and weaning. They are especially effective in dry areas.

Cooling modules

Cooling huts

Pag.-88


Pag.-89


Series Ref.: 0000 Cooling modules

The cooling system by means of a cooling wall is a long - lasting set of modules of evaporative cooling panels 10 or 15 cm thick. They are made of stainless or galvanized steel, with which we may achieve larger cooling surfaces with a good efficiency and investment relationship.

• Panel 10 or 15 cm thick. • The entire structure is made of stainless or galvanized steel (AISI 304 – 2B). • Screws and bolts made of stainless steel. • A plumbing kit and a 440 W pump made of stainless steel. • High performance panel. • Air flow speed of 1.5 m / s for a panel 10 cm thick. • Air flow speed of 1.8 m / s for a panel 15 cm thick. • Little loss of air load when it gets through the panel. • Environmentally friendly. • Great versatility, it adapts to the air inlet size. • Each pump may supply up to 12 m of cooling wall. • Reduced electric consumption.

Pag.-90

Versatility

Self – portable module

Versatile for any kind of panel width (10 and 15 cm) as well as for the large range of heights available. We may set up any facility to our own convenience according to the necessary cooling requirements, either new or reform.

There is the possibility of having complete modules of the “Eco” model; they are different from the normal modules because they include a water pressure system. That is why; the plumbing installation is reduced as much as possible.

Cutting buoy

Suction pump

Delivered with a level buoy in order to stop the flow from getting in.

The huts and modules reference “Eco” are provided with their own pressure pump as well as the plumbing system.


Series

Ref.: 33010 PHC-4DC-GV Cooling hut 1 +2 + 1 useful surface 4,32 m2 ; Galvanized Ref.: 33030 PHC-6DC-GV Cooling hut 1 +2 + 1 useful surface 4,32 m2 ; Galvanized Ref.: 33011 PHC-4DC-NX Cooling hut 1 +2 + 1 useful surface 4,32 m2 ; Stainless steel. Ref.: 33031 PHC-6DC-NX Cooling hut 1 +2 + 1 useful surface 4,32 m2 ; Stainless steel.

The hut is specifically designed to guarantee a uniform cooling process of the evaporative cooling panels, continuous water recirculation as well as water volume adjustment for an effective wet panel. This ensures an optimal system performance with the lowest maintenance cost possible; this way, we avoid any unnecessary water consumption.

• Panel 10 cm thick. • The entire structure is made of stainless or galvanized steel (AISI 304 – 2B). • Screws and bolts made of stainless steel. • Adapters made of PVC. • Pump incorporated. • High panel performance. • Air flow speed at 1.5 m / sec. • Little loss of air load when it gets through the panel. • Environmentally friendly. • Reduced electric consumption. • Water volume adjustment by means of a By – pass

Cooling huts Material

Surface

Long*

High*

Deep*

Dry weight

1+2+1

Galvanized

4,32 m2

1.535 1.960

0,87

94 Kg.

Power Flow Size of the panels Pump Pump 0,30 Cv 5.000 l/h 1,8 x 0,6 x 0,1

33030

1+4+1

Galvanized

6,48 m2

2.855 1.960

0,87

111 Kg.

0,33 Cv 9.000 l/h 1,8 x 0,6 x 0,1

PHC-4DC-NX

33011

1+2+1

Stainless steel

4,32 m2

1.535 1.960

0,87

94 Kg.

0,30 Cv 5.000 l/h 1,8 x 0,6 x 0,1

PHC-6DC-NX

33031

1+4+1

Stainless steel

6,48 m2

2.855 1.960

0,87

111 Kg.

430 w

Ref.-

Subs

Configuration

PHC-4DC-GV

33010

PHC-6DC-GV

Pump-5000 Pump body made of technical polymer, the screws and bolts, motor and motor shaft are made of stainless steel, maximum working temperature of 35º, 0.3 Cv.*

* Available with a level sensor

9.000 l/h 1,8 x 0,6 x 0,1

Pump-One Pump body, screws and bolts, motor and motor shaft made of stainless steel; zero maintenance, maximum working temperature of 50º, maximum immersion of 5 m, 0,33 Cv.*

Pag.-91


03.04.-


Feeding systems


Feed pans for beginners Feed pans FEED PANS FOR EARLY WEANED PIGS Beginning to solid feeding Feed plan specially designed to complement the breastfeeding phase and help the piglet beginning with solid feeding. Made of high impact polypropylene - copolymer and stainless steel.

JUNIOR FEED PAN Transition during the first weeks Transition feed pan for piglets during their first weeks. More comfortable and more space available for the feeding process. Completely detachable feed pan for its cleaning with no tool needed.

JUNIOR HOPPER Transition from maternal feed to fodder Specifically designed to make transition from maternal feed to flour or fodder easier, no trauma for the animal. Indestructible grid made of stainless steel.

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Pag.-95


Series

Ref.: 51010 Feed pan for early weaned pigs with anchorage to plastic. Ref.: 51020 Feed pan for early weaned pigs with anchorage to concrete. Ref.: 53075 STAINLESS STEEL feed pan for early weaned pigs with anchorage to plastic.

Its design enables that several piglets eat at the same time but without struggling for the fodder, special feed pan finishing that avoids corners, which makes cleaning easier and maximizes the hygienic level.

TECHNICAL DATA Nยบ of animals per feed pan Weight of the animals Nยบ of holes Feed pan capacity Height Diameter

12 8 5 1,7 260 250

PACKAGING Kg l mm mm

Boxes per pallet Box measurement Units per box

12 510 x 510 x 590 20

* Measures of the pallet: 1x1,20 m.

FEATURES

Pag.-96

Analyzed curve

Hook to the floor

Analyzed curve of the feed pan so that there is no fodder waste or any adherence..

Version to hook to concrete and plastic

Cleaning and water tightness

Hook to the floor

With no corners on the feed pan base, this fact helps cleaning better and enables total water tightness. Calculated distance between the feed pan and the propeller, whereby we manage to achieve a higher cleaning degree.

Easy hook to the floor with one single hand


Series

Feed pans for beginners Ref.: 51030 Junior feed pan with anchorage to plastic. Ref.: 51040 Junior feed pan with anchorage to concrete. *Ref.: 51051 Funnel plus blades assembled.

PACKAGING Boxes per pallet Box measurement Units per box

TECHNICAL DATA 2 780 x 800 x 120 16

*Measures of the pallet:1x1,20 m.

Nยบ of animals per feed pan Weight of the animals Nยบ of holes Feed pan capacity Height Diameter

Attachment to the slat

Supply *

Attachment to the slat through negatives and supports.

Version to hook to concrete and plastic.

Quality of the slat

Animal behavior

Slat made of stainless steel, absolutely indestructible

Feeding system inciting the piglet to eat more.

25 - 30 6 - 16 10 8 640 390

Kg l mm mm

Pag.-97


Series

Ref.: 51050 Junior hopper with a hook to plastic. Ref.: 51060 Junior hopper with a hook to concrete. *Ref.: 51061 STAINLESS STEEL supplement

TECHNICAL DATA Nº of animals per feed pan Weight of the animals Nº of holes Feed pan capacity Height Diameter

25 - 30 6 - 16 10 22 640 390

Kg l mm mm

FEATURES

Pag.-98

Operation with one hand

Attachment to the floor

The operation of the regulation system can be done with one´s hand.

Easy attachment to the floor with one´s hand, possibility to hook to concrete and plastic.

Supply *

Regulation system

STAINLESS STEEL supplement for a Junior Hopper.

Regulation system of the feed volume by means of a central, very precise and resistant thread without springs.


Feed pan for beginners

Development of the junior feed pan to the hopper, it gains in terms of supply capacity while keeping the main feature of the junior feed pan, that is the visual presence of the fodder, which stimulates the piglet at the time of eating.

Quality of the slat

Supply *

Slat made of stainless steel, absolutely indestructible.

Version to hook to concrete and plastic.

Animal behavior Specifically designed to make easier the transition of the maternal feed to flour or fodder and with no trauma for the animal.

Pag.-99


Hoppers made of stainless steel Hoppers made of stainless steel Very high hygienic levels for the animals Made of stainless steel, a fact which confers more stability and durability with no need for maintenance or repair because of failure. The stainless steel is easy to clean and offers very high hygienic levels for the animals.

Pag.-100


Pag.-101


Series

Ref.: 52031 Dismantled STAINLESS STEEL simple hopper of 5 holes for piglets Ref.: 52032 Dismantled STAINLES STEEL double hopper of 5 holes for piglets Ref.: 52033 Dismantled STAINLESS STEEL simple hopper of 6 holes for piglets Ref.: 52034 Dismantled STAINLESS STEEL double hopper of 6 holes for piglets

TECHNICAL DATA < 25 k

FEATURES

Pag.-102

Regulation

Quality

Feeders are equipped with the Select â&#x20AC;&#x201C; A â&#x20AC;&#x201C; Flow (flow selection) adjustment device, which enables to easily adapt the quantity of fodder, even when the feeder is full.

Made of stainless steel, which confers higher stability and durability with no need for major maintenance or repair because of failure

Easy cleaning

Supply *

The feeder is easy to clean and the design of the front edge is highly efficient regarding the supply of fodder at a lower cost.

The hopper is supplied dismantled. This enormously optimizes the space during the transportation process, ideal to carry it for long distances.


Hoppers made of stainless steel

TECHNICAL DATA Ref.

Feeder for weaning pigs

l x h (cm) Volume (k)

Nยบ

Ref.: 52031

5 holes, one side

76 x 63,5

48

30-35

Ref.: 52032

5 holes, two sides

76 x 63,5

95

60-70

Ref.: 52033

6 holes, one side

91 x 63,5

58

40-45

Ref.: 52034

6 holes, two sides

91 x 63,5

114

80-90

Pag.-103


Series Ref.: 52065 WTF Hopper. Stainless steel of 4 holes, dismantled Ref.: 52066 WTF hopper. Stainless steel of 3 holes, dismantled

TECHNICAL DATA Of 7 k to 120 k

FEATURES

Pag.-104

Safety

Protection

The folded edges provide the pig with safe conditions at the time of getting access to the fodder (with no sharp edges) and reinforce the feeder corners.

Deep gutter with a labial protector device in order to avoid the waste of fodder inside the feeder.

Easy operation

Supply *

Feeders are equipped with the Select â&#x20AC;&#x201C; A â&#x20AC;&#x201C; Flow (flow selection) adjustment device, which enables to easily adapt the quantity of fodder, even when the feeder is full.

The hopper is supplied dismantled.


Hoppers made of stainless steel

TECHNICAL DATA Reference

Simple feeder A

Reference

Dimensions in cm B C

Capacity

Nยบ

D

3 holes

101,6 91,44 38,60 13,97

172,3 K

18 - 24

4 holes

127,0 91,44 38,60 13,97

215,4 K

24 - 32

5 holes

152,4 91,44 38,60 13,97

259,4 K

30 - 40

Capacity

Nยบ

Double feeder A

Dimensions in cm B C

D

3 holes

101,6 91,44 62,23 13,97

198,2 K

36 - 48

4 holes

127,0 91,44 62,23 13,97

247,6 K

48 - 64

5 holes

152,4 91,44 62,23 13,97

298,0 K

60 - 80

Height One meter high that increases the fodder capacity and prevents the pigs from interfering with the feeding tubes.

Space Wider feeding areas allowing the biggest pigs to eat more comfortably as well as a higher number of pigs per hole.

Pag.-105


Series

Ref.: 00000 STAINLESS STEEL dismantled simple hopper of 3 holes for fattening pigs Ref.: 00000 STAINLESS STEEL dismantled simple hopper of 4 holes for fattening pigs Ref.: 00000 STAINLESS STEEL dismantled simple hopper of 5 holes for fattening pigs Ref.: 00000 STAINLESS STEEL dismantled double hopper of 3 holes for fattening pigs Ref.: 52062 STAINLESS STEEL dismantled double hopper of 4 holes for fattening pigs Ref.: 52067 STAINLESS STEEL dismantled double hopper of 5 holes for fattening pigs

TECHNICAL DATA

From 25 k till 130 k

FEATURES

Pag.-106

FEATURES

Protection

Folded edges provide the pig with safe conditions at the time of getting access to the fodder (with no sharp edges) and reinforce the feeder corners.

Deep gutter with a labial protector in order to avoid the waste of fodder included in the feeder.

Easy operation

Supply *

Feeders are equipped with the Select â&#x20AC;&#x201C; A â&#x20AC;&#x201C; Flow (flow selection) adjustment device, which enables to easily adapt the quantity of fodder, even when the feeder is full.

The hopper is supplied dismantled.


Hoppers made of stainless steel

Reference

Simple feeder A

Reference

Capacity

Nยบ

D

3 holes

101,6 91,44 38,60 13,97

172,3 K

-

4 holes

127,0 91,44 38,60 13,97

215,4 K

-

5 holes

152,4 91,44 38,60 13,97

259,4 K

30 - 40

Dimensions in cm B C

Capacity

Nยบ

Double feeder A

Ref.:

Dimensions in cm B C

D

3 holes

101,6 91,44 62,23 13,97

198,2 K

36 - 48

Ref.: 52062 4 holes

127,0 91,44 62,23 13,97

247,6 K

48 - 64

Ref.: 52067 5 holes

152,4 91,44 62,23 13,97

298,0 K

60 - 80

Height One meter high that increases the feeding capacity and prevents the pigs from interfering with the feeding tubes.

Area Wider feeding areas enabling the biggest pigs to eat more comfortably as well as more pigs per hole.

Pag.-107


Hoppers for wet feeding Hopper for wet feeding The new version of this feeder offers a series of remarkable improvements. The principle behind the feeder operation is the same “competitive feeding”. With 4 different kinds, MIDI, MAXI, and DOUBLE, for weaning pigs as well as for finishing pigs, the EXAFAN feeder meets the fodder supply requirements for the interval of 6 – 120 k, according to the different growth stages of the pig. Advantages: the fact of getting access to fodder being a competitive process makes the ingestion of feed increase and consequently the growth levels as well. The round corners of the feeders minimize the waste of fodder. A continuous dosage of the feed keeps it fresh and appetizing. The feeder pendulum stimulates the pig instinct to root, which makes the act of eating more “friendly”

Wet feed hopper for fattening pigs The EXAFAN feeder meets the feeding supply requirements for the interval of 18 – 120 k according to the different growth stages of the pig.

Pag.-108


Pag.-109


Series Ref.: 52045 Simple wet feed hopper 90 for weaning pigs

TECHNICAL DATA • Reduced prices, lower costs. • Efficient, easy and economic assembly. • Increased growth rate. • Optimized feeding flow • Easy cleaning

The wet feed hopper is made of PVC components with all the profiles made of strong galvanized steel. A structure made of galvanized steel and with a consistent foot, the supports and clips used guarantee long stability and durability, it minimizes the cost of the raw materials at the same time, which helps keeping the price at a reasonable level. The hopper is delivered along with accessories and supports, all of them included in the price. It helps to decrease the preliminary planning time and carry out an easy and quick hopper assembly during the reform. Foot rack made of hard Nylon to fix it to the floor. They are combined with two metal foot racks providing the hopper with an optimal assembly process and higher stability.

FEATURES

Pag.-110

Lid shape

Dosage

The feed remains clean and fresh. There is also a bigger lid to manually supply the feed. On the back side of the lid, there is a universal intake for the automatic feeding. We may insert two tubes.

The adjustment has been improved since there are 16 different possibilities. Likewise, the adjustment lever can turn precisely so that it is possible to see it from any angle.

Water connection

Easy to clean

The feeder has a water integrated system of 8 mm with only one accessory. There are several options available to circulate the water, also to supply the medicines.

The feeder is made of plastic and stainless steel components, which makes cleaning easy. All the parts and pieces can withstand cleaning the farm when it is done by means of pressurized water. We must not use aggressive chemical agents.


Wet feed hopper

Series Ref.: 52051 Double wet feed hopper of 90 l for weaning pigs

TECHNICAL DATA MIXI FRATS

Feed volume Capacity Interval Measures (a*b*d*)

MIDI

90 l 90 l 90 l 30-40 pigs maximum 30-40 pigs maximum 30-40 pigs maximum 6-50 K 6-50 K 6-120 K 130 cm * 46 cm * 57 cm 117 cm * 46 cm * 57 cm 119 cm * 46 cm * 57 cm MAXI

Feed volume Capacity Interval Measures (a*b*d*)

MIXI DESTETE

DOUBLE

180 l 90 l 50-60 pigs maximum 30-40 pigs maximum 6-120 K 20-120 K 120 cm * 56 cm * 57 cm 117cm * 105 cm * 57 cm

Feeder Midi

Double feeder

Elevated platform in the middle used for fodder and an integrated system for water with a single accessory. Diameter: 450 mm. Height over the floor: 110 mm.

It has 3 divisions for the water, one on each side and one in the middle. The feed is kept separate from the water. Height over the floor: 125 mm.

Feeder Maxi

Feeder Maxi for Maxi

It has an elevated platform for the feed and an integrated system for water with a single accessory. There are several options available: 560 mm. Height over the floor: 150 mm.

Elevated platform for the feed and one division on one of its sides in order to separate the water. One valve gets the feed wet and the other one separates the quantity destined to the drinker. The feeder shape minimizes the quantity of feed waste.

Pag.-111


Series Ref.: 52060 Simple wet feed hopper of 70 l for fattening hoppers

TECHNICAL DATA • Dimension of the hopper: 61 cm. • Capacity per hopper: 20 pigs per each side. • Hoppers are equipped with water tubes made of stainless steel and a nipple. • Folded gutter made of stainless steel. • Plastic hopper with a 70 liter volume.

The hopper MAXI is ideal to supply the fodder to weaning, fattening and wean – to - finish pigs. Hoppers are made of plastic and stainless steel of 70 l, closed with a lid and a feeding tube made of stainless steel. These hoppers are easy to clean and easy to adjust, very convenient for the feed and pre-reformed feed (pellets). They are equipped with a bucket made of molded stainless steel; this provides a flat and hygienic surface. The hopper has 3 system configurations to carry the fodder in order to adjust it according to the kind of animal to feed. The hopper width is adaptable, it is easy to install in already existing farms.

FEATURES

Pag.-112

Lid shape

Dosage and water

The feeder lid ensures the feed to remain clean and fresh. Big capacity: 70 l

The adjustment has been improved by precisely adjusting the feed dosage. Equipped with a tube of water made of stainless steel and nipples.

Feeder

Easy to clean

The feeder is made of stainless steel by means of a shaping process; this way, we achieve round edges and avoid sharp corners that can ultimately harm the animal. Height over the floor: 160 mm

The feeder is made of plastic and stainless steel components, which makes its cleaning process easy. All the parts and pieces can withstand the farm cleaning when it is done by means of pressurized water. We must not use aggressive chemical agents.


Wet feed hopper

Feed volume Capacity Interval

70 l 20 piglets for each side of the feeder 18-120 Kg

Pag.-113


Hoppers for sows and fattening pigs Hoppers with one hole for sows and fattening pigs Perfect descent of the different kinds of feed. Easy access by the animal The bigger dimension of the hopper hole for the sow makes the access by the animal head easier. Regarding the hopper for fattening pigs, this feature makes easier the simultaneous access of two animals during the first weeks.

Pag.-114


Pag.-115


Series

Ref.: 52140 Hopper for sows of 1 hole stainless steel nipple on the right side. Ref.: 52150 Hopper for sows of 1 hole stainless steel nipple on the left side. Ref.: 52160 Hopper for sows of 1 hole without water.

• Capacity until: 60 l.* • Possibility of water on both sides. • Easy unblocking probe regarding the cleaning operation. • Large access hole. • Easy cleaning and disinfection. • Plastic hopper with a volume of 70 liters.

Hoppers for dry feeding with one hole, for fattening pigs and sows, made of high density propylene, with rivets and folded metal protections made of stainless steel, the first quality materials used by EXAFAN confer long durability and resistance. A unique hopper on the market with a design of the fodder dispenser, that favors the start – up period during the first weeks, whereby we achieve a uniform growth of all the animals by achieving homogeneous pens and a high transformation level. Decrease of the animal stress as it can eat “ad libitum” and dose the ingestion at its own will.

In standard hoppers with no supplement *

FEATURES

Pag.-116

Nipple tube set

Perfect descent of the feed

Nipple tube set made of stainless steel, direct link. Nipple located below the hole intake line. Possibility to supply with or without water.

Angles and curves analyzed enabling a perfect descent of the different kinds of feed.

Easy cleaning

Large access hole

Total cleaning and disinfection due to how easy is to access to the dosing mechanism with no need to dismantle it. .

Large access hole to the feed simultaneously enabling the access of two animals during the first weeks.


Hoppers with one hole Series Ref.: ---- Hopper for fattening pigs with 1 hole with or without water, with or without any supplement, for flour or granule.

Reference

Hopper

Supplement

Water

Feeding

Capacity

Weight

Nยบ

52140 52150 52160

Sows Sows Sows

No No No

Left Right ----

Dry Dry Dry

37 l * 37 l * 37 l *

-------------

1 1 1

52080 52081 52090 52091 52120

Fattening Fattening Fattening Fattening Fattening

No Yes No Yes No

Left Left Right Right ----

Granule Granule Granule Granule Granule

61 l * 82 l * 61 l * 82 l * 61 l *

15 - 120 15 - 120 15 - 120 15 - 120 15 - 120

10 - 17 10 - 17 10 - 17 10 - 17 10 - 17

52100 52101 52110 52111 52130

Fattening Fattening Fattening Fattening Fattening

No Yes No Yes No

Left Left Right Right ----

Flour Flour Flour Flour Flour

61 l * 82 l * 61 l * 82 l * 61 l *

15 - 120 15 - 120 15 - 120 15 - 120 15 - 120

10 - 17 10 - 17 10 - 17 10 - 17 10 - 17

52190 52191 52200 52201 52210

Fattening Fattening Fattening Fattening Fattening

No Yes No Yes No

Right Right Left Left ----

Flour Flour Flour Flour Flour

61 l * 82 l * 61 l * 82 l * 61 l *

15 - 130 15 - 130 15 - 130 15 - 130 15 - 130

10 - 17 10 - 17 10 - 17 10 - 17 10 - 17

* Approx capacity.

Reinforcement on the friction area

With no corners

Friction area of the feed pan of more than 20 mm. Completely riveted and made of stainless steel in order to prevent the animal from destroying it.

Totally radiated design of the feed pan in order to avoid the corners and therefore the fact of the feed waste to accumulate.

Version for sows

Volume regulation

The larger dimension of the hopper hole for the sows makes the access of the animal head easier.

Volume feed regulation totally made of stainless steel.

Pag.-117


Floor feeders Feeders made of concrete polymer Feeder specially designed to be installed underground in gestations rooms.

Pag.-118


Pag.-119


Series

Ref.: 52322 Feeder made of polymer 1.2 m with a high back. Not underground Ref.: 52350 Semi – circular feeder made of polymer 1.2 m. Not underground Ref.: 52309 Feeder made of polymer to bury (gestation) 1200 x 327 x 128 mm Ref.: 52308 Feeder made of polymer 1.2 with a low back for gestation. Not underground. Measure; 1200 x 256 x 180 mm

• Light • Water is not absorbed. • Inalterable to temperature changes. • Resistant against any crash and abrasion. • Resistant against chemical products. • Ideal to work with liquids

FEATURES

Pag.-120

The feeders made of concrete polymer are analyzed to offer the highest durability degree possible due to the wearing process they experience because of the environment and the acid substances they must withstand. The polymer concrete is a high quality material consisting of a selected combination of silica and quartz, linked by means of stable polyester resins. Its exceptional mechanical resistance is outstanding (up to 4 times more resistant to compression than traditional concrete), it enables the production of light elements with a reduced dimension.


Floor feeders

Reference

Item

------

02564

Feeder

Volume (l)

Weight per unit

Quantity x

Length

Width

Height

TS 25

1m

30 cm

14,3 cm

22

19,0

30

18444

TS 28 V

1m

34 cm

22 cm

30

36,5

20

01605 17096 17097

TS 30 TS 30 E 100 TS 30 E 65

1m 1m 0,65 m

35 cm

16,8 cm

32

01667 18509 17081 17080

TS 35 TS 35 R TS 30 E 50 R TS 30 E 50 L

1m 1m 0,50 m 0,50 m

39 cm

21,8 cm

38

------

02571 17098 17099

TS 36 TS 36 E 50 R TS 36 E 50 L

1m 0,50 m 0,50 m

40,8 cm

30 cm

42

------

03191 01595 01596

TS 41 TS 41 E 100 TS 41 E 65

1m 1m 0,65 m

46 cm

18 cm

50

------

01585 03258 01586 01587 554201 554203

TS 47 TS 47 R TS 47 E 100 TS 47 E 65

1m 1m 1m 0,65 m

52 cm

18 cm

1,2 m 1,2 m

46,2 cm

------

------

------

------

52322

554157 554152 554151

------

554149 554146

105-R 105-RS 110 110-SV 110-SH 105 105-S

20,1 20,6 13,5

24 20 20

26,0 26,0 16,6 16,6

16 16 12 12

31,0 18,8 18,8

16 16 16

26,3 27,0 18,0

22 20 20

55

32,0 32,0 35,0 25,0

24 24 18 18

24,2 cm

--

68,0 74,0

8 5

35 cm

25 cm

33

31,0 29,1 29,1

22 14 14

1,2 m 1,1 m

51,4 cm

15,6 cm

53

28,1 28,1

20 11

57,8 cm

17,8 cm

2 X 21

45,6

10

25,77

11

1,2 m

------

------

554128

116

1,2 m

554147

137-s

1,1 m

Pag.-121


Dispensers Dispensers BUOY DISPENSER OF 6 â&#x20AC;&#x201C; 10 LITERS Unique on the market with a retractile buoy The buoy dispenser of 6 and 10 liters is made in one single piece, highly robust. More adjustment to the central cone, which practically guarantees that the animal does not obtain any extra fodder when insistently hits against the dispenser unloading tube.

VOLUMETRIC DISPENSER OF 6 â&#x20AC;&#x201C; 7 LITRES Detachable dispenser Dispenser designed for an easy assembly process thanks to its clipping system.

Pag.-122


Pag.-123


Series

Ref.: 75010 Buoy dispenser of liters. Gestation. Ref.: 75020 Buoy dispenser of 6 liters. End line. Gestation. Ref.: 75030 Buoy dispenser, 6 liters. Farrowing. Ref.: 75040 Buoy dispenser of 6 liters. End line. Farrowing.

• Robust. • Detachable buoy. • Possibility to choose two kinds of fodder. • Easy and precise regulation. • Perfect visibility inside. • Conic buoy. • Pincer to hold the tokens.

The analyzed shape of the buoy makes the movement of the fodder during the opening process much easier, with a minimum friction level, which forces the opening system to a lower extent and enables automating a higher number of dispensers with the same system.

FEATURES Medication opening

Detachable buoy Unique and equipped with a detachable buoy. Cable made of stainless steel. Record for the tow that guarantees a perfect alignment of the tension exerted, but decreasing the friction and achieving a perfect operation of the system.

Pag.-124

Tube protection tabs

Regulation

Protection tabs of the adaptable tubes for diameters from 50 until 90.

Regulation that is activated with one single hand to take up or down.


Dispensers Series

Ref.: 75100 DETACHABLE volumetric dispenser of 6 – 7 liters and 50 – 60 mm of hole. Ref.: 75110 DETACHABLE volumetric dispenser of 6 – 7 liters and 50 – 60 mm. Line end. Ref.: 75120 DETACHABLE volumetric dispenser of 6 – 7 liters and 75 – 90 mm of hole. Ref.: 75130 DETACHABLE volumetric dispenser of 6 – 7 liters and 75 – 90 mm. Line end.

Dispenser specially designed for its assembly on sight, its analyzed design enables an easy, quick and safe clipping.

Injected in state – of – the art technical material, which makes it practically unbreakable and resistant against temperature changes, ideal for extreme weather conditions.

Tow guide to unload the feed

Piece to place the anchoring belts in order to avoid the turns caused by the transportation line vibration.

Anti – fall boot shutter

Assembly

It controls the presence of fodder. Please push to close the intake of fodder and pull to open. The closing device has a blocking system in order to prevent the piece from coming out.

Tow guiding system to unload in the dispenser in a bidirectional way.

Lid

Regulation

Large cleaning lid.

The regulation of the quantity of fodder is activated with a single hand.

Pag.-125


Fodder distribution Fodder distribution by means of a spiral conveyor The automatic fodder transportation system guarantees the perfect distribution of any kind of fodder, easy to manage and with no maintenance. An adaptable, resistant and flexible system.

Pag.-126


Pag.-127


Series

• Made of stainless steel for very flexible and high quality springs. • Adaptable in a universal way for all kinds of building. • For high transportation capacities. • Easy and quick assembly. • It keeps the granules intact. • Easy adjustment thanks to the inspection belts of the control units and junction box.

Thanks to the fodder transportation system by means of a spiral conveyor made by Exafan, either flour, pellets, or granules will arrive from the silo to the building in a safe way and with no lower quality. It is a flexible and direct transportation format for all kinds of fodder, either granule or flour, cereals and other materials. This automatic system enables us reducing the staff required thanks to its easy management, lower cost and perfect operation. Tubes are made of treated PVC in order to increase the resistance against wearing and UV rays.

FEATURES

Pag.-128

Adaptability

Durability

The curves of our transportation systems enable us to adapt to any kind of facility. The resending will increase the equipment versatility by extending the lines until the point required.

Spiral conveyors made of thermally treated steel, higher resistance and precision, with the exact point of flexibility. Thickness and quality used for the manufacturing process, well above what is common on the market.

Performance

Ø 55 Ø 75 Ø 90 mm

Thanks to the wide variety of junction boxes, combined with the double or simple outlet cones, we may achieve facilities of up to 6 lines in one single silo.

A model for each requirement, different capacities available to adapt for each case. PVC with special additives in order to avoid its degradation.


Fodder distribution by means of a spiral conveyor

Dragging units made of anti â&#x20AC;&#x201C; corrosive materials, with a large diameter control unit that prevents the material from accumulating.

Outlet

Quality

Outlet set with a double position boot shutter for horizontal and sloped assembly processes.

Silo outlet junction boxes made of stainless steel. Insulated ball bearings with double sealing and protected with a plastic carcass in order to avoid the contact with the fodder, no maintenance is needed.

Unloading

Safety

Easy access holes from the floor, hermetic to humidity and powder, with a closing and opening device as well as telescopic anti â&#x20AC;&#x201C; fall mechanism so as to adjust the hopper capacity. Designed to make the transfer of fodder easier, made of highly resistant polypropylene.

Different kinds of control devices in order to detect the presence of fodder, membrane controllers, capacitive probes, etc.

Pag.-129


Fodder distribution Fodder distribution through a chain conveyor With the chain conveyor made by EXAFAN, you may adapt it to any kind of facility, high performance under any situation, possibility of using multiple curves in the facility.

Pag.-130


Pag.-131


Series

Ref.: 67010 Slow three – phase dragging equipment 2 CV Ø 50 Ref.: 67030 Fast three – phase dragging equipment 2 CV Ø 50 Ref.: 67020 Slow three – phase dragging equipment 2 CV Ø 60 Ref.: 67040 Fast three – phase dragging equipment 2 CV Ø 60 Ref.: 67021 Slow three – phase dragging equipment 2 CV Ø 60 ECO Ref.: 67062 Slow dragging gear reduction equipment of 2 CV Ref.: 67063 Fast dragging gear reduction equipment of 2 CV

• Made of stainless steel. • Thicker chain conveyor. • Inalterable to temperature changes. • Specially polished chain conveyor. • Diameters of 50 and 60. • Durability confirmed by our clients. • High capacity to transport the fodder. • Easy maintenance. • Long useful life. • Optimal treatment of the chain conveyor. • Compact. • It enables an inner or outer installation. Fig.-1

The fodder transportation system by means of a chain conveyor is the ideal system for pig facilities using dry fodder such as flour, crumbs or pellets. The dragging element (equipment) and accessories are made of stainless steel, which provides with a perfect finishing and longer lasting system. The system is totally modular, whereby we may adapt it to already existing or new facilities. The distribution of fodder may be done through the silo outlet with no need to implement a spiral worm gear conveyor. Given the large amount of accessories available to unload the fodder, the distribution may be done to any hopper, dispenser or feeder. The dragging system directly attacks to the chain conveyor link, never to the plastic block, this way we avoid its wearing and breaking (Fig. -1)

FEATURES

Pag.-132

Safety

Quality

Safety stop due to a chain conveyor loosening or blocking, likewise, safety limit switch in order to avoid the equipment management when it is working.

The chain conveyor used is the most robust one on the market; this ensures a higher reliability and maximum durability.

Transparent section

Thickness

Easy tracking of the presence and adjustment of the fodder according to the quantity required.

Special alloy for the chain conveyor, which makes it practically unbreakable and inalterable against extreme weather conditions where other chain conveyors suffer a severe situation in terms of low temperatures.


Fodder distribution through a chain conveyor

Combined distribution system of fodder, by means of a spiral conveyor from the silo to the chain circuits.

Driving wheel

Circuit tension

Driving wheel made of cast iron

Easy control of the circuit tension condition

Curves of 90º Angles of 90º allowing to implement horizontal and vertical curves in the chain conveyor feeding circuit. It includes an anti – blockage pulley made of cast iron. Made of stainless steel, it enables its installation even outside.

Short dragging processes Special machine for short dragging processes.

Pag.-133


03.05-


SISTEMS of water supply


Complete drinkers Drinkers The drinkers made by Exafan are very hygienic and keep the water clean; this improves the animal health and growth. They are very resistant and adaptable in an anatomically correct way. The drinkers made by Exafan reduce the consumption of water, food waste disappears and the consumption of water improves the feeding process and conversion. Due to its shape, the pig is naturally attracted towards the drinking cup; the pig will come up drinking sooner or later. The design of wrinkles or round edges guarantee that the animals don´t get cut when they access to it.

Pag.-136


Pag.-137


Series Ref.: 53010 Complete drinker made of PVC for early weaned pigs Ref.: 53020 Complete drinker made of PVC for weaning pigs

PACKAGING Boxes per pallet Box measure Units per box

32 500 x 500 x 210 50

* Measure per pallet: 1 x 1,20 m

FEATURES Volume adjustment

Drinking cup design

Drinker equipped with a volume regulation system indicating the position by means of the regulating screw. Easy adjustment of the water flow without dismantling the drinker

Easy valve dismantling for cleaning.

Valve The valve is made of stainless steel in the animal access area.

Pag.-138


Serie

Complete drinkers Ref.: 53030 Complete stainless steel drinker for piglets including a nipple Ref.: 53040 Complete stainless steel drinker for fattening pigs including a nipple Ref.: 53050 Complete stainless steel drinker for sows including a nipple

Material Drinkers totally stainless steel.

made

of

Drinking cup design The special drinking cup design enables it easy cleaning.

Pag.-139


Series

Complete drinkers Ref.: 53035 Complete stainless steel round drinker for piglets. With nipple. Ref.: 53045 Complete stainless steel round drinker for fattening pigs. With nipple. Ref.: 53065 Complete stainless steel round drinker for sows. With nipple.

• ½” water intake. • With a regulating nozzle. • Easy access valve. • With no water waste. • For low and high pressure lines.

Measure (cm) Long x high x deep

Ref.-53065

Ref.-53045

Ref.-53035

Weight

53035

15 x 21 x 09

8 - 30

53045

19 x 27 x 11

25 - 100

53065

21 x 29 x 16

100 - 250

FEATURES

Pag.-140

Materials

Design

Drinker totally made of stainless steel Aisi 304.

The round design guarantees that there is no blind curve; the closed design avoids the presence of manure in the drinker cup in such a way that it always remains clean.

Saving

Nipple

Given that the nipple only let flow the quantity of water required by the animal, a considerable saving of water is achieved as well as a remarkable reduction of waste.

The nipple is placed on the lower part of the recipient – drinker and let flow the quantity of water really drunk.


Nipples

Ref.: 53060 Nipple pico pato for weaning pigs Stainless steel Biting nipple of ½” with a connection of ¾” With an adjustable hole, 80 mm long.

Ref.: 53070 Nipple pico pato for sows and fattening pigs Stainless steel

Ref.: 53080 Nipple for a fattening hopper Stainless steel Biting nipple for pigs of ½” With an adjustable hole, 64 mm long.

Ref.: 53090 Aspersion nipple Stainless steel Biting nipple for pigs 1/2” Hexagonal thread of 22 With adjustment – nipple Ø 17 x 10

Ref.: 53091 Nipple for farrowing pigs Stainless steel Biting nipple for pigs ½” Hexagonal thread of 21 Pipes Ø 21 – nipple Ø 12 x 15

COMPLEMENTS Plastic valve with a filter High pressure adjustment (flow) High Average Low

Valve made of brass with a filter and a joint made of stainless steel. Fixed pressure.

Pag.-141


Water level Valve and sets of drinkers Valve The valve constantly regulates the level of water on the tube lower part. When the level of water decreases, such valve enables its penetration. When the level wanted has been achieved, it automatically stops the water supply. The valve is designed with the purpose of being placed on the vertical upper part of the water tube.

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Series

Ref.: 54010 Constant level valve. Ref.: 53121 Drinker set made of polyethylene for Weaning / Fattening pigs. Ref.: 53122 Drinker set made of polyethylene for Sows.

• Designed in high quality plastic materials. • Easy to use. • Simple closing mechanism. • Documented saving of more than 50% regarding other systems. • Increase of the consumption level, which increases the production of milk.

Constant level valve, committed to keep the water level in the feeders. For such purposes, there is no need of any external electric or mechanic accessory. Improved membrane design and a new adaptor enabling a more flexible connection. On top of it, the new version is much easier to clean.

FEATURES

Pag.-144

Easy installation

Reliable water supply

In order to make the installation easier, the water shut – off valve can turn 360º.

It keeps a constant level of water.

Good animal health

Design

The constant presence of water incites the animal to consumption.

The membrane is firmly adhered to the rear part of the valve as the layer of a drum, which considerably improves its efficiency.


Water level

Quantity of animals

Pressure

Volume

Radiated design

Easy animal access

Radiated design made of stainless steel in order to prevent the animal from destroying it.

The dimension of the hole makes the animal head access easier.

Easy cleaning

Complements

The pipe system adapted to the swinging drinking cup simplifies the task of cleaning; its analyzed design with no hidden corner enables us to totally eliminate the waste.

With its two adaptors, the valve may be connected to two pipe sizes (1/2â&#x20AC;? made of stainless steel or 32 mm made of PVC).

1-30 Minimum

Optimal

Maximum

0,2 bares

2,0 bar

4,0 bares

Minimum

Optimal

Maximum

1 l/min

3,5 l/min

Pag.-145


03.06-


Slats


Slats Slats for sows Made of highly resistant polypropylene, durability and flexibility. Unique slat on the market with an exclusive design enabling an excellent stability of the sow at the time of lifting or sitting down in a cross section level. Exclusive rib design enabling a higher cleaning and resistance degree, this prevents the animal hoof from getting inside.

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Series Ref.: 79010 Slat piece for sows600 x 200 Ref.: 79020 Slat piece for sows 600 x 300

Ref.: 79080 200 x 600

Ref.: 79010 600 x 200

Slats Exafan With blind areas

Other slats on the market Dirty areas

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Tab

Non â&#x20AC;&#x201C; slip relief

All kind of complements and accessories that along with the variety of sizes available enable us to provide with adaptable solutions to any situation that may arise.

The non â&#x20AC;&#x201C; slip relief favors the animal stability without damaging the hoofs.

Higher resistance

Multiple combinations

The design of the cross section rib provides a higher resistant slat.

Special design for multiple combinations with slats made of cast iron.


Slats for sows

Series Ref.: 79030 Slat piece for Sows 600 x 400 Ref.: 79080 Slat piece for Sows 200 x 600

Ref.: 79020 600 x 300

Ref.: 79030 600 x 400

Opening for cleaning

Hook

Adaptable draining to any slat.

Link between the pieces in order to provide with a higher stable set.

Great comfort They support extreme aggressions on behalf of the sow, and they are also very comfortable for the sow and the piglets at the same time.

Disappearance of blind areas Disappearance of the blind areas where the waste accumulates as it does not exist any cross section contact area between the two slats.

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Slats Slats for weaning pigs The slats for weaning pigs provide with a comfortable and ideal environment to the animal and reduce the risk of suffering any damage thanks to its design with a squared structure of non â&#x20AC;&#x201C; slip projections fixing the animal hoof on the four directions. The linking hook of the parts prevents the movements derived from contraction and dilatation. WEAN TO FINISH 600X500 Destined for facilities ready for wean to finish systems (5 to 100 kg) or traditional fattening pig. BLIND SLAT 600X500 Slat used for areas to heat as well as for more comfortable areas for the animals.

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Series Ref.: 79040 Slat piece for weaning pigs 600 x 400 Ref.: 79050 Slat piece for weaning pigs 600 x 500

Ref.: 79040 600 x 400

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Ref.: 79050 600 x 500

Hygiene

Adaptable tabs

The slats have an opening (holes) to render compatible the animal comfort and the evacuation of manure, so that we keep the optimal hygienic level after multiple breeding periods.

Perfectly adaptable to the majority of flat bars available on the market.

Animal health improvement

Well â&#x20AC;&#x201C; being

Improvement of the animal health, since the stress caused decreases because of the transfer and adaptation to the fattening process.

The slat for weaning pigs has the ideal design for the piglet well â&#x20AC;&#x201C; being and comfort, and in order to obtain a quicker growth too, without harming their extremities.


Slats for weaning pigs Series Ref.: 79070 Blind slat piece for weaning pigs 600 x 500 Ref.: 79060 Slat piece for wean to finish pigs 600 x 500

Ref.: 79070 600 x 500 Blind

Ref.: 79060 600 x 500 wean to finish

Resistance

Durability

Great resistance against the cracking stress

Made of polypropylene, it is a very hard and resistant plastic, it is opaque and greatly resistant to heat. It is very resistant against any hit although it has little density and may be folded very easily, resisting against the multiple efforts caused by the animal weight.

Perimetric opening Perimetric opening enabling to clean and completely disinfect each piece. .

The blind slat 600 x 500 enables large areas to remain completely blind and help the weaning and farrowing pigs to enjoy these isolated areas more comfortably.

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Slats made of cast iron Slats made of cast iron Their chemical composition guarantees maximum robustness and durability. Ribs arranged in a longitudinal way, in the same sense as those of the sow which helps the animal to stand up more easily. Perfect finishing of the holes between the ribs, which eliminates the risk of damaging the sow nipples. Perimetric openings that in combination with the slats made of polymer for the sows and piglets of the farrowing crate, achieve very high hygienic levels.

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Series Ref.:80010 Slat piece made of cast iron400 x 600 Ref.:80030 Lifted slat piece made of cast iron 400 x 600

Ref.: 80010 400 x 600

Ref.: 80030 400 x 600

Material

Lifted version

Made of cast iron, which guarantees high resistance and durability, along with a perfectly flat and radiated surface that favors the evacuation, and at the same time, the improvement of the cleaning and disinfection process.

The lifted system makes breastfeeding the piglet easier.

Sow

Perfect combination

The slat made of cast iron is ideal as a flooring surface below the sow.

Perfect combination with other slats.

It enables the sow to dissipate the heat.

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Slats made of cast iron Serie Ref.: 80020 Slat piece made of cast iron 600 x 400 Ref.: 80040 Slat piece made of cast iron 600 x 600

Ref.: 80020 600 x 400

Opening for cleaning

Ref.: 80040 600 x 600

Comfort It improves the sow level of comfort as it dissipates the heat.

With no injuries

Durability

They prevent the nipples and legs from getting injured.

Maximum robustness and durability.

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Flat bars and small pillars Flat bars FLAT BARS Inalterable flat bars to corrosion and resistant to cleaning products (easy to clean) Their surface is flat and is highly stable against lateral movements thanks to the base specific design. Unlike other sections on the market, they have no holes where the organic waste could remain and therefore cause a disease.

Small pillars ADJUSTABLE SMALL PILLAR The adjustable small pillar is an ideal element for old facilities whose septic tanks have no partition wall support. Adequate for septic tanks no matter what their height. The height is adjusted by activating the central column and leaving it flush one another, with no existing projection on the floating paving surface. Resistant to aging, external weather conditions and rot - proof.

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Series

Ref.:77033 Flat bar made of polyester 60 x 5,5 Ref.:77031 Flat bar made of polyester 80 x 5,5 Ref.:77032 Flat bar made of polyester 100 x 5,5 Ref.:77030 Flat bar made of polyester 120 x 5,5 Ref.:77037 Flat bar made of polyester 160 x 5,5 x 44 Ref.: 77010 Galvanized flat bar100 x 5,5 Ref.: 77020 Galvanized flat bar 80 x 5,5 Ref.: 77025 Galvanized flat bar 60 x 5,5

FEATURES Measures in mm

Anti â&#x20AC;&#x201C; roll support that can be screwed on a flat bar made of polyester (valid for the models 120 x 32 and 120 x 24)

32

24

24

5,5

24

60 24

Measures in mm 5,5

60

80

100

5,5

Pag.-162

80

100

120

120

160 44

Anti â&#x20AC;&#x201C; roll support.

Protecting flat bar rubber Rubber to protect the flat bar made of polyester to the slat made of cast iron.


Series

Ref.:78010 Small pillar for the floor. Adjustable of to: 430 a 490 mm 0% Ref.:78011 Small pillar for the floor. Adjustable of to: 430 a 490 mm 1% Ref.:78012 Small pillar for the floor. Adjustable of to: 430 a 490 mm 2% Ref.:78020 Small pillar for the floor. Adjustable of to: 490 a 550 mm 0% Ref.:78021 Small pillar for the floor. Adjustable of to: 490 a 550 mm 1% Ref.:78022 Small pillar for the floor. Adjustable of to: 490 a 550 mm 2%

Flat bars and small pillars

• Resistant to breaking because of compression: • Thermal stability: -25º to + 110º C • It is resistant to aging, external weather conditions and rot – proof. • Great dimensional stability due to its high content of mineral. • Resistant to watery solutions of inorganic salts and acids. • Resistant to many of the organic solvents. • Resistant to commercial cleaning agents and bleach. • Resistant to microorganisms. • Height regulation starting from 130 mm Record of the flat bars (optional maximum height). UPPER HEAD TURNING SET • Recyclable material and completely Polyolefin, copolymer and Polyolefin, copolymer and extra valid to be reused. MATERIAL extramining content. mining content. COLOR SUPPORT AREA THREAD THREAD DIAMETER

LOWER BASE Polyolefin, copolymer and extra mining content.

Black

Black

Black

Diameter of 140 mm

-----

Diameter of 160 mm

Trapezoidal. Step 8 mm

Trapezoidal. Step 8 mm

Trapezoidal. Step 8 mm

61 mm. External

61 mm. External

61 mm. External

Blocking and attachment

Record of the flat bars

Two locknuts to block and fix the system.

Four tabs to record the flat bars. Diameter of 160 mm.

Height adjustment

Slopes

By turning the central column, we adjust the height we wish. Adjustable distance from 430 mm until 530 mm. Precise adjustment with a simple manipulation of the “intermediate” TURNER”.

Slopes on the BASIS of 0% 1% and 2%.

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03.07.-


SYSTEMS Heating and comfort


Heating plates Heating plates PLATES MADE OF POLYMER CONCRETE Heating plates providing homogenized heat on the entire surface. Robust and durable. They are adaptable to any kind of floor. PLATES MADE OF STAINLESS STEEL Heating plates providing homogenized heat on the entire surface. It stands high temperatures of up to 95Âş, it also has a high thermal inertia. The non â&#x20AC;&#x201C; slip surface made of stainless steel makes it hygienic and easily accessible. Homogenous heat.

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Series

Ref.: 81020 Electric plate 1200 x 400 made of polymer concrete. With tabs made of stainless steel. Thickness: 3 cm. Consumption 160 W 230 V Ref.: 81014 Electric plate 1200 x 400 made of polymer concrete. With tabs made of stainless steel. Thickness: 3 cm. Consumption 160 W 230 V (*1) Ref.: 81043 Electric plate 1200 x 500 made of polymer concrete. With tabs made of stainless steel. Thickness: 3 cm. Consumption 187 W 230 V Ref.: 81018 Electric plate 1200 x 500 made of polymer concrete. With tabs made of stainless steel. Thickness: 3 cm. Consumption 187 W 230 V (*1)

Electric plate made of polymer concrete for farrowing pigs Self â&#x20AC;&#x201C; portable embedding

Measures available 1.200 x 400 1.200 x 500 1.200 x 600 1.500 x 400

TECHNICAL DATA Reference

Material

Dimension

Connections

Internal thermal insulation

Internal equipment sensor

Thickness

Power

81020

Polymer concrete

1200 x 400

Front cable or lower cable

Yes

No

3 cm

160 w (230 v)

81014

Polymer concrete

1200 x 400

Front cable or lower cable

Yes

Yes

3 cm

160 w (230 v)

81043

Polymer concrete

1200 x 500

Front cable or lower cable

Yes

No

3 cm

187 w (230 v)

81018

Polymer concrete

1200 x 500

Front cable or lower cable

Yes

Yes

3 cm

187 w (230 v)

Pag.-168

Durability

Surface

Indestructible hooks to concrete.

Projections to favor the piglet stability without disturbing its comfort.


Heating plates for farrowing crates

Series

Ref.: 81040 Electric plate 1200 x 400 made of stainless. Thickness: 3 cm. Consumption:125 W 230 V Ref.: 81016 Electric plate 1200 x 400 made of stainless steel. Thickness: 3 cm Consumption: 125 W 230 V With a hole for the temperature sensor.

Electric plate made of stainless steel for farrowing crates. Self â&#x20AC;&#x201C; portable embedding

Measures available1.200 x 400 1.200 x 500 1.200 x 600 1.500 x 400

TECHNICAL DATA Reference

Material

Dimension

Connections

Internal thermal insulation

Internal equipment sensor

Thickness

Power

81040

Stainless steel

1200 x 400

Front cable or lower cable

Yes

No

3 cm

125 w (230 v)

81016

Stainless steel

1200 x 400

Front cable or lower cable

Yes

Yes

3 cm

125 w (230 v)

Connections

Surface

Possibility to choose the electric connection at our convenience (through the front or below) as well as the internal equipment for the temperature sensor.

The non â&#x20AC;&#x201C; slip surface made of stainless steel makes it more hygienic and easily accessible, it provides with homogenous heat at the same time.

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Series Ref.: 81054 Electric plate 1200 x 400 made of polymer concrete. For surface. Thickness: 2 cm Ref.: 81055 Electric plate 1200 x 400 made of polymer concrete. For surface. Thickness:2 cm

Electric plate made of polymer concrete for farrowing crates Surface

Measures available 1.200 x 400

TECHNICAL DATA Reference

Material

Dimension

Connections

Internal thermal insulation

Internal equipment sensor

Thickness

Attachment

81054

Polymer concrete

1200 x 400

Front cable, above or below

Yes

No

2 cm

Anchorage to the floor

81055

Polymer concrete

1200 x 400

Front cable, above or below

Yes

No

2 cm

Holes (expansive)

Pag.-170

Insulation

Attachment

Low thermal insulation which redirects the heating power towards the adequate direction.

Versatility of the anchorages as they adapt to any kind of floor.


Series

Ref.: 81010 Hydraulic plate of 1200 x 400 made of polymer concrete; With tabs made of stainless steel, thickness: 5 cm Ref.: 81013 Hydraulic plate of 1200 x 400 made of polymer concrete; With tabs made of stainless steel, thickness: 5 cm (*1) Ref.: 81011 Hydraulic plate of 1200 x 500 made of polymer concrete; With tabs made of stainless steel, thickness : 5 cm Ref.: 81019 Hydraulic plate of 1200 x 500 made of polymer concrete; With tabs made of stainless steel, thickness : 5 cm (*1) Ref.: 81042 Hydraulic plate of 1200 x 400 made of polymer concrete; With thread below; with tabs made of stainless steel, thickness: 5 cm Ref.: 81017 Hydraulic plate of 1200 x 400 made of polymer concrete; With thread below; with tabs made of stainless steel, thickness: 5 cm (*1)

Electric plate made of polymer concrete for farrowing crates. Self â&#x20AC;&#x201C; portable embedding

Measures available: 1.200 x 400 1.200 x 500 1.200 x 600 1.500 x 400 1.600 x 500

TECHNICAL DATA Tube connections

Thread connections

Internal thermal insulation

Internal equipment sensor

Thickness

1200 x 400

Below

-------

Yes

No

5 cm

Polymer concrete

1200 x 400

Below

-------

Yes

Yes

5 cm

81011

Polymer concrete

1200 x 500

Below

-------

Yes

No

5 cm

81019

Polymer concrete

1200 x 500

Below

-------

Yes

Yes

5 cm

81042

Polymer concrete

1200 x 400

-------

Below

Yes

No

5 cm

81017

Polymer concrete

1200 x 400

-------

Below

Yes

Yes

5 cm

Reference

Material

Dimension

81010

Polymer concrete

81013

Pag.-171


Series Ref.: 81042 Hydraulic plate of 1200 x 400 made of stainless steel; With tubes made of stainless steel, thickness: 5 cm Ref.: 81017 lHydraulic plate of 1200 x 400 made of stainless stee;l with tubes made of stainless steel, thickness: 5 cm (*1)

Electric plates made of stainless steel for farrowing crates Self â&#x20AC;&#x201C; portable embedding

Measures available 1.200 x 400 1.200 x 500 1.200 x 600 1.500 x 400 1.600 x 500

TECHNICAL DATA Reference

Material

Dimension

Tube connections

Thread connections

Internal thermal insulation

Internal equipment sensor

Thickness

81030

Stainless steel

1200 x 400

Front or below

-------

Yes

No

5 cm

81015

Stainless steel

1200 x 400

Front or below

-------

Yes

Yes

5 cm

Pag.-172

Insulation

Connection

Absence of internal intersections, which avoids the incrustation of lime and other components.

Articulated tube coil made of polyester of Ă&#x2DC; 16 mm / 1.8 mm Possibility of a front or internal tube outlet.


Heating plates for farrowing pigs

Adaptation

Water plate made of stainless steel without any tab

Water plate made of stainless steel with tabs

Yes

Yes

Yes

Yes

Connections

Collectors

Collectors

Collectors

Collectors

Dimensions

Adaptation

Adaptation

Adaptation

Adaptation

Ref. Internal thermal insulation

Water plate without tabs

Water plate with tabs

Water plate with no tabs

Water plate with tabs

Pag.-173


Nesting boxes for piglets Nesting box The comfort area heated is a surface enabling to keep an ideal microclimate for the piglets in the farrowing pen during their first days. At the same time, it allows improving the sow level of comfort. The specific comfort space for the piglets inside the farrowing pen avoids any heating loss, which enables considerable power saving since it makes the temperature in the other areas of the room remain below the level needed by the piglets, a fact that improves the sow comfort. The protection area is made of high technical long - lasting plastic material, which gives the nesting box the required rigidity and resistance to support the aggressive conditions we may find in the farrowing pen. They provide with tenacity no matter what temperature. This is especially interesting for cold environments, where other plastic materials are fragile. They provide with some mechanic resistance and rigidity. It is very easy to clean thanks to their design including round edges.

Pag.-174


We recommend using a nesting box during the farrowing period, not only because of the piglet comfort, but also because of economic reasons thanks to its power efficiency. The additional costs generated by our choice are recovered in the short term. The fact of keeping the adequate temperature inside the farrowing room considerably reduces the heating requirements in winter on top of improving the thermal requirements of the sow (between 18ยบ C and 20ยบ C), it also provides with a microclimate for the piglets at an optimal and homogeneous temperature between 28ยบ C and 30ยบ C. Besides, we come up to optimize the sow feeding process with a higher production level of milk and consequently, with better results regarding the piglets.

Central installation

Upper installation

Pag.-175


Series

Ref.:83520 Double nesting box for heating plates on the floor or lamps (adjustable), opaque or transparent; Ref.:83510 Double nesting box for heating plates on the floor or lamps (adjustable), opaque or transparent;

Its studied design with round curves avoids the accumulation of dirt and makes cleaning and disinfection easier.

ADVANTAGES • Robust and lasting • Easy to clean • Isolated structure • Important power saving (around 30%) • Protection against air flows • Reduction of the room environmental temperature, improvement of the sow comfort

DESIGN

• Designed to position most of the infrared lamps available on the market • Designed to put it in the middle of the pen or in a “corner” format.

FEATURES Cleaning

Gable

Thanks to its mobility, we can carry out any disinfection task with no need to adopt any uncomfortable position.

Gable kit, composed of a gable with an entrance for the piglets, also composed of fixing parts to the sides made of PVC, and a gate to block the animals if we wish to make any activity inside the farrowing pen, this avoids any crushing problem.

Material

Blocking trap

Available in opaque or transparent material in order to view the animals from afar; resistant to heat and to very aggressive environments.

The entrance blocking trap includes a gate or a blocking trap.

Ref.:83600 Fence kit to close the

nesting box with an entrance for the piglet, Symmetric.

Pag.-176


Nesting box for the piglets Ref.:83560 Simple nest, position on the right for heating plates on the floor or lamps (adaptable); Ref.:83550 Simple nest, position on the right, for heating plates on the floor or lamps (non - adaptable); Ref.:83540 Simple nest, position on the left for heating plates on the floor or lamps (non â&#x20AC;&#x201C; adaptable); Ref.:83530 Simple nest; position on the left for heating plates on the floor or lamps (non â&#x20AC;&#x201C; adaptable);

Dimensions

Infrared lamps Adaptable to different kinds of lamps available on the market for a fixing system with no pressure tabs.

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Series Adaptable nest

Adaptable version to the nest It works well to handle it manually, or in an automatized way, with the purpose of lifting the wings of the nest, either for cleaning or even when we are not using it.

Cleaning

Lifting

Fixing flat steel bar to block both wings before proceeding to its disinfection.

Lifting system on the roof.

Manipulation Totally functional for one single person

Pag.-178

- Electric - Manual


Nesting box for piglets

Series Fixed nest

Detachable The detachable version has some manipulation handles, so that the exchange task to the rooms where we have our young piglets is as simple as possible, this way, we may use a single nest in several farrowing rooms.

Cleaning

Transportation

The nesting box is easy to dismantle; this allows a better transportation for its disinfection.

It has two wings to handle in the non â&#x20AC;&#x201C; adaptable version for its easy dismantling before the cleaning process, or to be used in another room.

Manipulation

Simplicity

Totally functional for one single person.

We just need to position it for its service, no need of any mechanized device to anchor it.

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Infrared lamps and delta tube Lamps Reflectors made of transparent polycarbonate or aluminum with an activation switch and infrared lamps of up to 250 Watts.

Heating tubes Water heating system by means of tubes made of aluminum. A system that consists of Aluminum 1050 and Stainless Steel 304. Easy to install and long durability.

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Infrared lamps

Series Ref.:81046 Lamp socket made of PVC for an infrared bulb Ref.:81044 Heating bulb of 100 w through infrared rays Ref.:81045 Heating bulb of 175 w through infrared rays

Heating systems through infrared rays, they don´t heat the air directly, but directly the solid bodies there are inside the room such as the floor, walls and animals.

• Unbreakable reflector, heat - resistant and transparent. • Polycarbonate Ø 270 mm • 2.5 m of cable • Supply tension of 250 v till 50 Hz • Maximum power of 250 w

FEATURES

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Distribution

Power

Ideal distribution of the radiation with no obstacle.

Possibility to adjust the power

Connection

Connection

It is supplied with a cable and a universal plug “suko” of 16 A, 250 V.

Bulb – holder made of resistant porcelain.


Delta tube

Serie Ref.:25010 Heating tube of 3 wings made of anodized aluminum. Ref.:25030 Heating tube of 2 wings made of anodized aluminum

Aluminum is the second most widely used metal in the world thanks to its unique features: lightness, high resistance, great versatility, easy mechanization, excellent resistance to corrosion.

• Great capacity to transfer the heat • Lightness • Resistance unlike most of the steels • Aluminum does not become a breaking metal

Easy installation

Resistance

Easy and economic installation with no threads.

Aluminum reacts with oxygen by forming an excellent fine layer of oxide. This layer is dens and provides with some excellent protection against corrosion. The anodized material increases the thickness of the oxide layer and therefore, it improves the resistance of the natural protection to corrosion.

Conductivity

Material

Aluminum is an excellent heat conductor. A conductor made of aluminum weighs almost half less than any other one made of copper with the same conductivity rate. Aluminum is a good reflector of the visible light and the heat irradiated.

Extruded and anodized aluminum of 16 microns. Great heat transmitter

Pag.-183


03.08-


SISTEMS Internal housing equipment


Internal housing equipment Internal housing equipment Exafan offers internal housing equipment very easy to clean and adapted to the animal features. Internal housing equipment including a modular system enabling the design of any kind of pen, independently of the existing building.

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Series

Ref.: 81084 Farrowing crates model Dedos Ref.: 81284 Farrowing crates model Mixed with rocker arms Ref.: 81184 Farrowing crates model rocker arms

TECHNICAL DATA

• With no sharp edges • Hot galvanized according to regulation: UNE-EN ISO 1461:1999 • Average thickness: 85 μ>6 mm; 70 μ from 3 mm till 6 mm; 55 μ from 1.5 mm till 3 mm; 45 μ 1.5 mm • Front feeder made of stainless steel, PVC hopper, and anchorage to the wall, etc. • Rear lock gate with hinges, stick type and easy open on the right or on the left side. • Safety closing device • Possibility to adapt supplementary arcs on the rear part • Different anchorage options available to the slat • Possibility to modify its length or width

The design and execution of the internal housing equipment system for the sows is vital since it is where the piglets are born. The main purpose is to achieve weaning the largest number of piglets per unit of time. Therefore, Exafan really focuses on providing with effective solutions to this kind of very delicate internal housing equipment. One of the most important features the farrowing crate has to comply with is controlling the movements of the sow. We recommend the farrowing crates to have an optimal dimension with a variable width. Pen bars are made of stainless steel, and must be set in a horizontal way, the lower access system should not prevent the piglets from suckling correctly.

FEATURES

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Comfort

Flexibility

They offer some ideal conditions for the sows and the piglets during the first weeks.

The system of pens is very flexible and can create a pen depending on the dimension we have available and the shape wanted.

Accessories

Protecting bars

Possibility to adapt to each specific requirement

The fixed or adjustable protecting bars avoid the loss of piglets for crashing reasons and provide the sow with a comfortable rest area.

Check the option for specific applications


Internal housing equipment for farrowing pigs

Ref.: 81084

Ref.: 81284

Ref.: 81184

Pag.-189


Series

Ref.: 81080 Divider for gestation pigs with two lock gates of: 2.10 m long including the framework Ref.: 81081 Divider for beginning gestation pigs of: 2.10 m long Ref.: 81082 Divider for gestation pigs with two doors of: 2.20 long including the framework. Ref.: 81083 Divider for beginning gestation pigs of: 2.20 m long

TECHNICAL DATA • No sharp edges. • Easy to use and assemble. • Massive framework or tube in different position and number. • Anchorage by means of legs to bury under concrete, solid flat bar, legs with fixing screws. • Massive optional front lock gate Ø 16, standard or vertical front. • Black or galvanized finishing. • Option to manufacture massiveØ 20 and Ø 14 or massiveØ 20 and Ø 16 • Option for a length of 2 m till 2.35 m • Different widths available. • Possibility to incorporate a welded galvanized tube of 70 x 1.5

The standard gestation box is the basic model of any gestation building. Simple, robust and with a wide quantity of options available that turns it into a polyvalent election The option of an elevated lock gate enables a perfect management of the space and an easy operation.

FEATURES

Pag.-190

Control and observation

Lock gates

It enables the observation and customized control of each sow.

Lock gate design making the insemination process easier

Adaptability

Elevated rear lock gate

Possibility to adapt to each problem requirements

Elevated rear lock gate with an integrated self – locking device. Comfortable, easy to use and with no closing parts to potentially get lost.

There is the possibility to supply measures, designs and customized treatments for each situation under previous request.


Internal housing equipment in boxes

99,50

Semi-box with front lock gate

21,50

99,50

Semi-box with framework

ALZADO TRASERO

ALZADO DELANTERO

88,50

78,50 215

37,50

The gestation building houses young sows ranging from before the fertile mating period as well as the adult ones from the weaning period till the end of the first month of gestation, once the positive gestation diagnosis confirmed (building for mating – control, 4 – 6 weeks). During the mating – control period, the sows are usually located in individual pens. They are usually equipped with a system of dispensers enabling the individual management of the fodder. On top of it, there must be space in this area (usually individual crates) for the rearing male pig. The space for the mating control is usually equipped with a system of dispensers enabling the individual management of the fodder.

Pag.-191


Series Ref.: 00000 Customized dividers made according to the client´s specific measure requested

TECHNICAL DATA

â&#x20AC;˘ Robust structure, reliability and durability

Every kind of metal and PVC divider for your farm. Fixed or management dividers.

FEATURES

Pag.-192

Observation and control

Accessories

It enables observing and visually following the litter. It also helps to better ventilate.

Accessories to fix the hoppers, feeders for male boars, drinkers.

Adaptability

Lock gates

Different kinds of dividers with sections made in angle, tubular, etc.

Many combinations to assemble the lock gates, bolts and screws made of PVC, feeders, etc. (Lock gates with hinges by means of a back system).

There is the possibility of supplying measures, designs, and customized treatments according to each situation on the basis of a previous request.


Internal housing equipment in pens

Exafan provides with all kinds of complements and accessories to fix the feeders, drinkers, etc.

Pag.-193


Series Ref.: 81500 Complete box for a free access system “Lb-002”. Galvanized. Adapted to a buried feeder. Ref.: 81600 Complete box for a free access system “Lib-002”. Galvanized. Adapted to a feeder made of stainless steel.

TECHNICAL DATA • 1st quality materials. • Highly resistant and reliable product. • Free movements. • Different options and functionalities. • Front part of the side adaptable to a feeding tube and different feeders. • Rear double lock gate in order to make its access and management easier. • Finishing in tube 40 x 40 which enables including dividers and modularity. • Possibility of individual locking and in groups.

The box “Liberty” is a kind of free access box according to the new regulation of pig housing also according to the European directives and legislation on animal well-fare. It enables their management on the basis of groups of animals or individually by means of an individual or collective locking option.

FEATURES Free movement

Area where to eat

Sows may move freely in group, however, they are fed inside the crates.

Each sow has its own area where to eat and is not interfered during the feeding process. This way, we avoid their stress during such feeding process.

Entry and exit in / from the crate

Protected area The crate is a protected space.

Pag.-194


Free access internal housing equipment

The structure robustness and our experience in many different farms make it an optimal element for your facilities.

Pag.-195


Series Ref.: 81076 Complete semi - box for confirmed gestation Ref.: 81078 Complete blind semi – box for confirmed gestation

TECHNICAL DATA • Hot galvanized • With an framework of 2 tubes of 20 x 1.5 • Including junctions for fodder downspout tubes.

The semi – box made by Exafan is a simple, robust divider with no sharp edges, and a large quantity of options available that makes it a polyvalent alternative.. The option of an elevated lock gate enables a perfect management of the area; it is very easy to use.

FEATURES Investment It is an economical system either in terms of the surface built or the equipment used on the floor, mainly if we compare it with the self – blocking crate system.

Functionality It enables monitoring the conditions of the animals individually; however it is in the pen with different small groups where we have a whole vision of the set from the management corridor. This control of the animal situation is similar to the one carried out by our farmers in the fattening pens, whereby it is a very attractive system.

Pag.-196


Internal housing equipment in semi – boxes

Ventilated semi – box

Blind semi – box

The internal housing equipment of pens by means of open semi – boxes makes usual activities such as mating with the male boar easier.

Ideal system to adapt you facilities to the new regulation where we might have some problems regarding the space.

Pag.-197


03.09.-


Housing systems


Sections made of PVC Internal housing systems including fences made of PVC Internal housing systems including fences made of PVC The modular housing system offers you the widest range possible on the market either in terms of fittings or in terms of sections made of PVC, which gives the option of achieving all the combinations we wish for our farm design.

Pag.-200


Pag.-201


Series

Ref.: 90010 Panel linear meter of 55 x 35 mm. Flat – flat Ref.: 90020 Panel linear meter of 200 x 35 mm. Male – female Ref.: 90030 Panel linear meter of 200 x 35 mm. Flat – female Ref.: 90040 Panel linear meter of 500 x 35 mm. Flat – female Ref.: 90050 Panel linear meter of 500 x 35 mm. Male – female

Ref.-90075

Ref.-90050 90070 90040 90060

Ref.-90030 90020

Ref.: 90060 Panel linear meter of 500 x 35. Flat – male Ref.: 90070 Panel linear meter of 500 x 35 mm. Flat – flat Ref.: 90075 Panel linear meter of 700 – 35 mm. Flat – flat Ref.: 90090 Panel linear meter of 35 x 35 mm

Ref.-90010

Ref.-90090

FEATURES

Pag.-202

Own production

Colors

The fact of being manufacturers ourselves makes us more competitive, since we don’t depend on third parties.

Sections made of PVC in grey or white color.

Easy installation

Clipping system

The internal housing system is configured according to the client´s goals and profile of the farm.

Male – female clipping system. Individual panels may be coupled one another with no need to use other components in a quick, easy and stable way.


Ref.: 90080 Panel linear meter of 500 x 50 mm. Male – female Ref.: 90081 Panel linear meter of 500 x 50 mm. Flat – female Ref.: 90082 Panel linear meter of 500 x 50 mm. Flat – male Ref.: 90083 Panel linear meter of 200 x 50 mm. Flat – female Ref.: 90084 Panel linear meter of 200 x 50 mm. Male – female

Ref.-90081 90082 90080

Ref.-90083 90084

Perfiles de PVC Ref.: 90085 Panel linear meter of 100 x 50 mm. Flat – female Ref.: 90091 Section linear meter U 50 x 50 mm.

Ref.-90085

Ref.-90091

Easy cleaning

Material

Material very easy to clean in order to achieve the hygienic levels recommended.

High impact PVC, anti – UV (high resistance to the sun radiation), it may be placed even outside.

Durability

Adaptability

The use of resistant materials, such as stainless steel and plastic panels in the area of the animals, guarantee a long – lasting useful life.

The modular system enables us to adapt to any kind of pen we wish, independently of the existing building and the farm dimension. Multiple configurations.

Pag.-203


Dividers for farrowing pigs Fittings for a section of 35 mm thick, stainless steel. 500 high

Pag.-204


Pag.-205


Pag.-206


Configuration type Farrowing TECHNICAL DATA 45 мм

45 мм

500 мм

-----------------

-----------------

1.- Ref.: 90010 2.- Ref.: 90010 3.- Ref.: 90010 4.- Ref.: 90030

-----------------

1.- Ref.: 90010 2.- Ref.: 90030 3.- Ref.: 90030

500 (200+55x3) -----------------

1.- Ref.: 90070

500 (200x2+55) -----------------

-----------------

500

Pag.-207


Fittings for weaning pigs Fittings for a section 35 mm. thick; stainless steel. 700 mm high

82531

Pag.-208

83070

82570

82512

PVC 00009

82542

PVC 00008

82522


82561

82502

82550

83060

83071

83072

82504

82505

Pag.-209


Pag.-210


Configuration type Weaning TECHNICAL DATA

600 (200X3)

700 (500+2) 1.- Ref.: 90030 2.- Ref.: 90060

700 -----------------

1.- Ref.: 90010 2.- Ref.: 90010 3.- Ref.: 90070

-----------------

1.- Ref.: 90030 2.- Ref.: 90020 3.- Ref.: 90020

700 (500+45+55+45+55) -----------------

1.- Ref.: 90010 2.- Ref.: 90070

-----------------

600 (500+45+55)

700 мм

45 мм

600 мм

45 мм

1.- Ref.: 90075

Pag.-211


Fittings for fattening pigs Fittings for a section 35 mm. thick; stainless steel. 1000 mm high Fittings for a section 35 mm. thick; stainless steel. 900 mm high.

Pag.-212


Pag.-213


Pag.-214


Configurations for fattening pigs TECHNICAL DATA

600 (200X3) 700 (500+45+55+45+55) 700 (500+2) 1.- Ref.: 90030 2.-Ref.: 90060

700 -----------------

1.- Ref.: 90010 2.- Ref.: 90010 3.- Ref.: 90070

-----------------

1.- Ref.: 90030 2.- Ref.: 90020 3.- Ref.: 90020

-----------------

1.- Ref.: 90010 2.- Ref.: 90070

-----------------

600 (500+45+55)

700 мм

45 мм

600 мм

45 мм

1.- Ref.: 90075

Pag.-215


03.10.-


Integral management systems (intelligent)


Individual feeding systems Velox The internal housing equipment in groups including individual feeding stations was developed to meet the animal and our clients´ requirements. An automated process plays a very important aspect in it. The system enables working in a much more efficient and efficacious way. The feeding station provides the sows with food, so that you have time to assist those animals needing your help.


Pag.-219


Series Individual feeding systems

TECHNICAL DATA

FEATURES

Pag.-220

Control

Better results

The control over the fodder supply is very important because fodder represents around 35% of the costs generated by a farm of breeding sows.

Being able to manage this process has a direct and positive influence on the results obtained.

Automation

Corporal condition

The system enables working in a much more efficient and efficacious way. The feeding station supplies the sows with food so that you have time to help those animals needing your assistance

Besides, fodder is the key element regarding the animal corporal condition, as we can see on the paragraph enclosed, the animal corporal condition is essential if we wish to obtain a higher performance level in the production of piglets.


Integral management systems (intelligent)

4

7

2

3

1

1. Available with a mechanic or pneumatic entry door. 2. Available with a new feeder dosing valve. 3. Available with one division per each feeding station. 4. The sows come out from the feeding station without having to go backwards. 5. The double exit lock gate prevents the sows from entering through the exit door. 6. Adaptable length and width to each kind of pig. 7. The standard station can also work as a learning station (also for nulliparous sows). 8. Removable side wall in 5 seconds, no use of any tool to access the station. 9. Closed station on the upper part.

5 8

Investment

Results

The farm equipment using an individual feeding system made by Exafan does not require any heavier investment than just the traditional installation. Results confirmed.

Difference in the production of the quantity of piglets born alive and weaned in the average sample of a feeding system.

Durability

Better technical results

The materials used by Exafan guarantee a lasting and resistant product.

The research carried out in different kinds of pig farms having adopted the system of internal housing stations in groups for sows during the last years, show remarkable better results: gestation sows in better conditions and with more piglets.

Increase

6

Born alive

Weaned

Pag.-221


Classifying systems Velox The intelligent structure of the feeding station for sows guarantees that the animals have enough space. They are specifically designed for any kind of sow activity and requirements. They can eat calmly in the feeding station without being bothered by other sows. Sows are free to move as much as they wish in order to develop their natural behavior, which favors tranquility within the group. The integral management and control system of the gestation sows enables detecting the sow in heat in order to mark them. Even to separate them for their later insemination.


Pag.-223


Series Classifying systems

TECHNICAL DATA

FEATURES

Pag.-224

Whole picture

Separation unit

The system offers you the whole picture needed to control and manage the company.

The separation unit moves away the sows from the feeding section and discourages them to enter there again.

Marking system

Automatic separation

The system directly monitors any abnormal behavior of the sows or event inside the building. Through your PVC or mobile cellular, you will be able to get engaged immediately if your sow needs special care, for example, if it is in heat or does not eat well.

The system identifies the animal according to the various parameters previously fixed and determines whether we should move them apart.

* Feeding system with dividing machines


Integral management systems (intelligent)

• Optimal movement lines. • Minimal loss of space. • Separation in a determined place within the building • Marked in a determined place within the building. • Simple structure: feeding station without additional turning parts. • The identity control device separates and marks the sows automatically, with no need of an ear electronic marking (RFID Tag). • It optimizes the heat detection result.

Free movement

Image

Regarding the internal housing equipment in groups including feeding stations, animals can move freely and develop their natural behavior.

The standards and preference for the internal housing equipment in groups of sows were partially a response to the public demand concerning the animal well-being and transparency. The feeding station for sows complies with these requirements.

Calm within the group The intelligent structure of the feeding station guarantees that the animals have enough room. We have created some specific areas for all the activities and needs of the sows.

Better technical results The research carried out in different types of pig farms having already adopted the system of internal housing stations in groups for sows during the last years, show remarkably better results: gestation sows in better conditions and with more piglets.

Pag.-225


Series Heat detection systems

TECHNICAL DATA 1. It detects the sows going into heat on time. 2. It immediately informs the farmer about the sows being in heat. 3. It marks the sows in heat, so that they are easily recognizable within the group. 4. It separates the sows in heat within the group by means of the separation station. 5. Completely made of stainless steel.

2 3

1 4

FEATURES

5

Early detection

Durability

The early detection of the gestation sows in heat is vital if we wish to save and optimize unnecessary costs, as the sow is immediately relocated in the mating room.

Made of durable materials in order to last longer in so corrosive environments.

Marking system

Tracking

Sows contact the male boar by means of a hole used to smell. By controlling the duration of the visit and the time in the hole and if we compare it with â&#x20AC;&#x153;a normal behaviorâ&#x20AC;?, we may recognize a sow in heat.

The selection system for fattening pigs enables us getting the exact information concerning each animal and share the correct data.

* Feeding systems with a dividing machine

Pag.-226


Integral management systems (intelligent) Series Selection of the fattening pigs

Automatic selection of the animals for the slaughterhouse on the basis of their weight and sex. The selection and transfer of the fattening pigs to be delivered to the slaughterhouse is a precise and hard work. The selection system for the fattening pigs offers you an important save of time and work, as it selects the animals automatically without any intervention on our behalf. The system classifies the animals within the groups according to their weight and sex. Since we choose them on the basis of very exact databases, the selection system for fattening pigs enables us supplying more animals within the limits of the weight required by the slaughterhouses. The result: lower discounts because of lack of weight and a higher animal performance rate

Optimization

Tracking

Modern slaughterhouses pay better whenever they are delivered pigs within the margins of a specific weight interval. The delivery of pigs weighing too much, or too little, is penalized with a lower price per kilo, which has an impact on any company´s profitability.

Always having the correct information is an enormous advantage. If all the partners of the chain have the correct data, this means a great step further. The collaboration among the interested parties as farmers, fodder suppliers, veterinarians, and slaughterhouses enables leading the growth and performance rate to a higher level. Pigs are no longer anonymous animals. Each animal may be tracked by identifying potential problems or genetic advantages. We can adjust the feeding composition in a very precise way. Veterinarians have the information regarding the animal health condition and may use the treatment required in a more efficient way. Slaughterhouses exactly know about when the animals reach their appropriate weight for their sacrifice and processing. The selection system of the fattening pig enables getting all the existing information concerning each animal and share the correct data.

ID Pig

Weigh (kg)

â&#x201A;Ź/kg

Pag.-227


Tracking Electronic dispensers A dramatic loss of weight by the sow in the farrowing crate has some negative consequences for the following cycle: a shorter heat period and a later weaning one, significant decrease of the ovule quality and embryos, fewer piglets and more repeating sows. This decrease in terms of viability and quality of the embryos can be no longer rectified with good feeding in the first part of the gestation period. Thanks to the automatic application of a feeding strategy with the feeding program in the farrowing crate, we reduce the risk of losing weight while the sow remains in optimal conditions. By means of the individual feeding dispenser, the sow is fed daily according to the most appropriate feeding strategy. For many farmers, the first feeding process of the day is the time chosen to control the animal condition individually. Therefore, the feeding system in the farrowing crate can be activated any time during the day, either automatically or manually. This way, the first feeding portion can keep on taking part of their daily routine.

Pag.-228


Pag.-229


Series Electronic dispensers

TECHNICAL DATA

ACTIVATION OF THE DAILY DOSING SYSTEM WHENEVER YOU WISH By means of the feeding individual dispenser, the sow is fed daily according to the most appropriate feeding strategy.

FEATURES

-

Dosing

Waste

Dosing the feeding process on the basis of the animal individual requirements means a great step further towards an optimal condition and good performance. The feeding system in the farrowing crate goes one step further by including the possibility of dosing the feeding process in several portions.

Thanks to the possibility of dosing the feed in several portions, the ingestion of feed is optimized, and avoids the generation of waste or even the rejection of feed caused for example by a too fast increase of the feeding portion after the birth.

The birth means an enormous effort for the sow. To motivate it after the birth in order to help it to stand up and eat small quantities of feed, will contribute for its recovery. This improves the sow vitality and decreases the piglet mortality risk.

e s a o e

Pag.-230

An additional advantage of offering several smaller portions is that the feed is kept fresh during the day.


Integral management systems (intelligent)

FEEDING IN THE FARROWING CRATE 1. The farrowing crate is equipped with an electronic feeding dispenser, connected to the control system. 2. By means of the PC data enter display or the V â&#x20AC;&#x201C; Scan; we register which sow is in which farrowing crate. 3. We register the data concerning the birth and the number of piglets determining the quantity of feed to supply and the number of portions as well as the feeding time. 4. Thanks to the manual beginning option mode, it is still possible to control the sow during the feeding period on an individual basis.

Adapted feeding

Mating room

By means of this system, the animal always receives the nutritional elements required to guarantee enough and good quality production of milk, a good beginning for the following cycle, and a litter with a large number of piglets alive. Based on the individual physical features, as suckling, the number of litters, and number of piglets and / or birth date.

A convenient feeding dosing process in the mating room is also important since it enables a good recovery after the suckling period. A positive energy equilibrium in the mating room has a positive effect as well on the sow fertility during the next mating period.

Pag.-231


Pig weighing systems


Weighing system Individual or collective weighing. BPC and mobile scale used for individual or collective weighing for the weaning, gestation and animals in heat. The fact of their reduced dimension, as well as reliability shown even with animals in motion, makes the new independent weighing system be essential at the time of knowing the animal weight, including piglets and fattening pigs

Pag.-234


Pag.-235


Series Ref.: 07800 Central weighing unit for pigs

• Sum of the animals, lots • It counts the quantity of animals • Average number of animals or lots • Total weight, outlet through a printer or PC • Autonomy, internal battery

FEATURES

Pag.-236

Individual weighing

Weighing in group

Double opening

Easy transportation

Double opening allowing the entrance of the animals through one end and the exit from the opposite side by activating on the same point.

Easy transportation even for one single person.


Resolution 0 - 20 Kg – 0,1 Kg 20 - 50 Kg – 0,2 Kg 50 - 200 Kg – 0,5 Kg

A B C

1 m 0,65 m 1,75 m

* Weigh 98 kg

Autonomous

Clean access

Totally autonomous thanks to its internal rechargeable battery. With no connection to the power supply for up to 8 hours.

Clean access for the animals. Minimal height from the floor: 7 cm.

Pag.-237


Pol. Industrial Río Gállego C/ D Parcela Nº 10 50840 San Mateo de Gállego Zaragoza (Spain) Tel.: +34 976 694 530 Fax: +34 976 690 968

exafan.com


Creation: 08/09/2014 _ Last modification: 27/01/2016

The information, features and images of the products included in our catalogues and brochures may be modified without previous notice given their continuous technological development.

www.exafan.com

Pol. Industrial Río Gállego C/ D Parcela Nº 10 50840 San Mateo de Gállego Zaragoza (Spain) Tel.: +34 976 694 530 Fax: +34 976 690 968

www.Exafan.com

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