Page 1

Ar ts & Craf ts

Furnaces and Accessories Pottery Porcelain Painting Glass Painting Fusing Decorating Enamelling Raku

www.nabertherm.com

Made in Germany


Made in Germany Nabertherm with 350 employees worldwide have been developing and producing industrial furnaces for many different applications for over 60 years. As a manufacturer, Nabertherm offers the widest and deepest range of furnaces worldwide. 150,000 satisfied customers in more than 100 countries offer proof of our commitment to excellent design, quality and cost efficiency. Short delivery times are ensured due to our complete inhouse production and our wide variety of standard furnaces. Setting Standards in Quality and Reliability Nabertherm does not only offer the widest range of standard furnaces. Professional engineering in combination with inhouse manufacturing provide for individual project planning and construction of tailor-made thermal process systems with material handling and charging systems. Complete thermal processes are realized by customized system solutions. Innovative Nabertherm control technology provides for precise control as well as full documentation and remote monitoring of your processes. Our engineers apply state-of-the-art technology to improve the temperature uniformity, energy efficiency, reliability and durability of our systems with the goal of enhancing your competitive edge. Global Sales and Service Network – Close to you Centralized engineering and manufacturing and decentralized sales and service define our strategy to live up to your needs. Long term sales and distribution partners in all important world markets ensure individual on-site customer service and consultation. There are various reference customers in your neighborhood who have similar furnaces or systems. Large Customer Test Center What furnace is the right choice for this specific process? This question cannot always be answered easily. Therefore, we have set up our modern test center which is unique in respect to size and variety. A representative number of furnaces is available for tests for our customers. Customer Service and Spare Parts Our professional service engineers are available for you world-wide. Due to our complete inhouse production, we can despatch most spare parts from stock over night or produce with short delivery time.

Experience in Many Fields of Thermal Processing In addition to furnaces for Arts & Crafts, Nabertherm offers a wide range of standard furnaces and systems for many other thermal processing applications. The modular design of our products provides for customized solutions to your individual needs without expensive modifications.

2


Table of Contents Page Top Loaders Top loaders, round/oval...................................................................................................................... .4 Top loaders, round/rectangular............................................................................................................. 6 Top loaders, standard Model................................................................................................................ 7 Top loaders accessories...................................................................................................................... 7 Chamber Kilns Chamber kilns, heated from two sides.......................................................................... ..........................8 Chamber kilns, heated from three sides................................................................................................. 9 Chamber kilns, heated from five sides...................................................................................................10 Chamber kilns, standard equipment......................................................................................................12 Accessories, installation service..........................................................................................................13 Chamber kilns with drawer bottom........................................................................................................14 Fusing Furnaces Top-loading fusing kilns with lid heating................................................................................................15 Fusing furnaces with fixed table...........................................................................................................16 Fusing furnaces with movable table..................................................................................................... 18 Product advantages GF and GFM.........................................................................................................19 Gas-heated Chamber Kilns.................................................................................................................. 20 RAKU Kilns ..........................................................................................................................................21 Glass Beads Cooling Furnace, Multi-Purpose Kiln.............................................................................. 22 Enamelling Furnaces........................................................................................................................... 23 Advantages of our Controllers, Key Descriptions................................................................................. 24 Process Control and Documentation................................................................................................... 25 From Design to Delivery...................................................................................................................... 26 The Nabertherm Product Range – www.nabertherm.com................................................................... 27

3


Top Loaders, round/oval

Top 60/Leco

Top 100

Top 140

Top 45eco - Top 220 Attractive design, low weight, and good firing results are only a few of the advantages of our top loaders Top 45eco to Top 220. Castors come as a standard feature for ease of mobility. The perfect kiln for hobbyists or small work shops!

Top 45

4

„„Heating elements embedded in grooves, heating from all sides „„Top-quality heating elements, optimum wire gauge and length for long life „„Solid state relays provide for low-noise operation „„Rapid switching cycles result in precise temperature control „„Type S thermocouple „„Lid interlock safety switch „„Multiple layers of insulation for low power consumption and low exterior temperatures „„High-quality, energy-saving, special-purpose back insulation (not for models Top 45 and Top 60) „„Lightweight refractory bricks inside furnace chamber for clean firing results „„Housing made of sheets of textured stainless steel „„Lid with adjustable quick-release lock and padlock hasp „„Wear-free lid seal (brick on brick) „„Powerful gas dampers make lid opening very easy „„Infinitely adjustable air inlet in opening in the kiln bottom for good ventilation and short cooling times „„Exhaust air outlet on furnace side with stub for pipe of diameter 80 mm „„Lockable castors for easy transport of kiln without the need for lifting


Top 190

Top 220

„„GS safety mark for controlled safety „„Models Top 60..: for Tmax of 1200 °C and 230V please choose model Top 60, for Tmax of 1300 °C and 230V please choose model Top 60eco as energy-saving version. If 400V three-phase connection is available, we recommend model Top 60/R which fastly heats-up to the working temperature. „„Controls description see page 25 Additional equipment „„Bottom heating for very good temperature uniformity for Top 130 - Top 190 „„Two-zone control of heating via P 310 controller „„Raised base for Top 45 and Top 60 Model

Tmax Inner dimensions in mm °C w d h Top 45eco 1300 Ø 410 340 Top 45 1300 Ø 410 340 Top 60/Leco 1200 Ø 410 460 Top 60 1200 Ø 410 460 Top 60eco 1300 Ø 410 460 Top 60/R 1300 Ø 410 460 Top 80 1300 Ø 480 460 Top 100 LE 1100 Ø 480 570 Top 100 1300 Ø 480 570 Top 130 1300 Ø 590 460 Top 140 LE 1100 Ø 550 570 Top 140 1300 Ø 550 570 Top 160 1300 Ø 590 570 Top 190 1300 Ø 590 690 Top 220 1300 930 590 460 ¹Heating only beetween two phases ²Fusing of 32 A if connected to 230 V

Volume in l 45 45 60 60 60 60 80 100 100 130 140 140 160 190 220

Outer dimensions in mm Conencted Electrical Weight W D H load kW connection* in kg 580 820 760 2.9 1-phase 60 580 820 760 3.6 1-phase 60 580 820 870 2.9 1-phase 70 580 820 870 3.6 1-phase 70 580 820 870 3.6 1-phase 70 580 820 870 5.5 3-phase¹ 70 660 910 890 5,5 3-phase¹ 100 660 920 1000 6.0 1-phase² 100 660 920 1000 7.0 3-phase 100 770 1040 920 9,0 3-phase 110 730 990 1020 6.0 1-phase² 120 730 990 1020 9.0 3-phase 120 770 1040 1030 9,0 3-phase 130 770 1040 1150 11.0 3-phase 150 1100 1020 950 15.0 3-phase 150 *Please see page 25 for more information about supply voltage 5


Top Loaders, round/rectangular Top 16/R The small but powerful Top 16/R is the ideal kiln for hobby ceramics, porcelain painting, and for small fusing jobs. This reasonably priced kiln model is also suitable for glazing samples and small pieces. This compact all-rounder is capable of doing everything larger models can do. „„Heating from all sides, elements embedded in grooves for protection „„Housing made of sheets of textured stainless steel „„Chamfered brick edges and mortar-free lid minimize kiln dirt contamination „„Tabletop model „„Controls description see page 25 Model Top 16/R

Tmax °C 1300

Inner dimensions in mm Ø h 290 230

Volume in l 16

Outer dimensions in mm Connected Electrical Weight W D H loas/kW connection* in kg 440 590 530 2.6 1-phase 32 *Please see page 25 for more information about supply voltage

HO 300

HO 70/R

HO 70/L - HO 300 The square top loaders from Nabertherm are extremely rugged. Heated from four walls and the floor with the elements protected in grooves. „„Heating from all sides and bottom, elements embedded in grooves for protection „„Housing made of sheets of textured stainless steel „„Castors for easy transport of the kiln without raising, lockable (HO 70 - HO 100) „„Infinitely adjustable air inlet opening in the kiln bottom for improved ventilation and reduced cooling time „„Air outlet on the side of the kiln with a bleed air collar, 80 mm diameter „„Controls description see page 25 Firing chamber with heating from 5 sides

6

Model

Tmax Inner dimensions in mm °C w d h HO 70/L 1200 440 380 420 HO 70/R 1300 440 380 420 HO 100 1300 480 430 490 HO 300 1300 920 570 610 ¹Heating only beetween two phases

Volume in l 70 70 100 320

Outer dimensions in mm Connected Electrical Weight W D H load kW connection* in kg 640 770 780 3.6 1-phase 120 640 770 780 5.5 3-phase¹ 120 680 820 850 5.5 3-phase¹ 160 1440 1015 950 15.0 3-phase 430 *Please see page 25 for more information about supply voltage


Top Loaders/Standard Model Top 45 - Top 220

Heating elements are embedded in grooves for optimum protection against damage.

No limitations with top loaders: Our standard top loaders are also equipped with semiconductor relays. Switching of the heater during firing is nearly noiseand wear-free.

The integrated gas dampers facilitate opening and closing of the furnace lid. Even large models can be opened with no problems.

The high-quality insulation keeps the heat where it should be: inside the furnace chamber. Models Top 60eco ff. with high-grade, ernergy-saving backing insulation.

Top loaders have the same technology that the big ones have: adjustable fresh air inlet opening and exhaust air outlet to guide exhaust gases safely out of the kiln.

Exhaust air outlet with stub for pipe of diameter 80 mm at back of kiln for uniform venting of exhaust air.

Base mounted on castors. Kilns can be moved without lifting.

Comfortable and easy-to-use controller for precise temperature control. The information menu shows important data on power consumption and operating time. Please also read the description starting on page 24.

Top Loaders Accessories

Bottom Heating and Manual Zone Control for Top 130 to Top 190 Do you need especially high temperature uniformity for your work? Then we recommend the optional bottom heating for our large top loaders Top 130 and Top 190. In combination with the bottom heating, the optional P 310 controller can manually control a second heating zone. As usual, you set the firing profile on the controller. If you determine that the temperature uniformity has to be changed from top to bottom, then you can easily make adjustments of this ratio. Bottom heating for Top 140 and Top 190 as an additional equipment

7


Chamber Kilns, heated from two Sides

N 40 E as tabletop device

N 60 E with base as additional equipment

N 40 E - N 100 E Designed as a chamber furnace with a wide-swing door, these models provide all the options needed for hobby applications. The furnaces can be used for ceramics, glass or porcelain painting as well as simple fusing tasks. High-quality combined with attractive design and price are unbeatable arguments for this furnace series. „„Tabletop mounting „„Heating from both sides with high-quality heating elements, protected in grooves „„Long-lasting, heavy-gauge heating elements „„Solid state relays provide for low-noise operation „„Fast power switching for precise temperature uniformity „„Thermocouple Type S „„Dual shell door with low outside temperatures „„Door safety switch shuts down power to the elements when the door is opened „„Multi-layered lining with light weight insulation bricks and microporous insulation for a cooler shell and low power consumption „„Infinitely adjustable air inlet opening in the kiln door for improved ventilation and reduced cooling time „„Air outlet in the ceiling „„Controls description see page 25 Additional equipment „„Base: comfortable charging height of 760 mm Model

Tmax Inner dimensions in mm °C w d h N 40 E 1300 360 400 320 N 40 E/R 1300 360 400 320 N 60 LE 1200 360 400 440 N 60 E 1300 360 400 440 N 60 E/R 1300 360 400 440 N 100 E 1300 460 460 500 ¹Heating only beetween two phases ²Height, including base, + 650 mm 8

Volume in l 40 40 60 60 60 100

Outer dimensions in mm Connected Electrical Weight W D H² load kW connection* in kg 560 740 570 2.9 1-phase 70 560 740 570 5.5 3-phase¹ 70 560 740 690 2.9 1-phase 90 560 740 690 3.6 1-phase 90 560 740 690 5.5 3-phase¹ 90 670 820 760 7,0 3-phase¹ 120 *Please see page 25 for more information about supply voltage


Chamber Kilns, heated from three Sides

N 140 E

N 500 E

N 140 LE - N 500 E Heated from the left and right walls and floor and positioned at an ergonomic height, these models are an economical solution for schools, kindergartens and other institutions. These furnaces are ideal for operating temperatures of approx. 900 °C - 1300 °C.

„„Heated from two walls and the floor „„Heating elements embedded in grooves for protection (N 140 E - N 280 E) „„Freely radiating heating elements placed on supporting tubes (N 500 E) „„Long-lasting, heavy-gauge heating elements „„Special arrangement of heating elements for optimal temperature uniformity „„Solid state relays provide for low-noise operation „„Fast power switching for precise temperature uniformity „„Thermocouple Type S „„Door safety switch shuts down power to the elements when the door is opened „„Multi-layered lining with light weight insulation bricks and microporus insulation for a cooler shell and low power consumption „„Rugged, self-supporting, vaulted arch construction „„Solid, dual shell door with long-life sealing „„Door is adjustable and can be locked with padlock „„Rugged housing design „„Kiln floor plate included in delivery „„Environment-friendly, long-life powder-coating of housing „„Infinitely adjustable inlet air opening „„Air outlet in the center of the ceiling ensures good circulation in the furnace chamber „„Socket for connection of an exhaust tube (80 mm diameter) for N 140 E - N 280 E, ceiling flap for N 500 E included in scope of supply „„Base „„Comfortable charging height with base of 800 mm (N 500 E = 500 mm) „„Dual shell housing for low outside temperatures as additional equipment. Already standard with model N 500 E „„Controls description see page 25 Model

Tmax °C 1100 1100 1100 1300 1300 1300 1300

Inner dimensions in mm w d h 450 580 570 500 580 700 550 580 830 450 580 570 500 580 700 550 580 830 600 820 1000

N 140 LE N 210 LE N 280 LE N 140 E N 210 E N 280 E N 500 E ¹Base included ²Fusing of 32 A if connected to 230 V

Volume in l 140 210 280 140 210 280 500

Outer dimensions in mm Connected Electrical Weight W D H¹ load kW connection* in kg 660 1050 1430 6.0 1-phase² 220 710 1050 1560 9.0 3-phase 270 760 1050 1690 9.0 3-phase 300 660 1050 1430 9.0 3-phase 220 710 1050 1560 11.0 3-phase 270 760 1050 1690 15.0 3-phase 300 1000 1470 1820 30.0 3-phase 700 *Please see page 25 for more information about supply voltage

Dual shell housing for cool outer surface – with side panels made of structured stainless steel as additional equipment.

N 280 E 9


Chamber Kilns, heated from five Sides N 100 - N 2200/H

N 150

N 200

N 100 - N 2200/H First-class craftsmanship, professional design, long service life and excellent temperature uniformity – these are a few of the reasons our kiln models N100 to N 2200/H are our best sellers to everyone looking for a professional kiln. These furnaces have proven their worth trough the years, firing porcelain, stoneware and annealing glass. You will find these kilns in industry as well as in ceramic workshops, studios, clinics, schools and private homes – practically every place where a rugged, capable of frequent firings and excellent temperature uniformity is required.

N 100

10

„„Heated from 5 sides „„Heating elements of support tubes provide for free radiation of the heat „„High quality heating wire with optimal thickness and length results in long life time „„Special arrangement of the heating elements for optimal temperature uniformity „„Silicon Carbide floor plate protects floor elements and provides a level setting surface „„Solid state relays provide for low-noise operation (N 100.. - N 300..) „„Fast power switching for precise temperature uniformity „„Thermocouple Type S „„Door safety switch shuts down power to the elements when the door is opened „„Multi-layered lining with light weight insulating bricks and microporus insulation for a cooler shell and low power consumption „„Rugged, self-supporting, vaulted arch construction „„“Cool-touch” dual shell housing with stainless steel side panels (N 100.. - N 300..) „„Clean, professional design enhances your image „„Solid, dual shell door with wear-resistant, precision-made “brick-on-brick” door seal (N 100.. - N 300..) „„Adjustable door with clamping wheels for easy, tight sealing and padlock hasp „„Environment-friendly, long-life powder-coating of housing „„Attractive, durable, environmentally friendly powder-coating „„Infinitely adjustable air inlet opening in the floor


N 300

N 660 with stainless steel side sheets as additional equipment

„„Delivery includes pipe connection for connecting an air outlet (80 mm diameter) „„Base for N 100.. - N 300.. „„Comfortable charging height with base of 800 mm (N 440.. / N 660.. = 500 mm) „„Manual-Zone-Regulation for sophisticated firing solutions as an option „„Other sizes or custom designs available on request „„Controls description see page 25

Model N 100 N 150 N 200 N 300 N 440 N 660 N 1000 N 1500 N 2200

Tmax °C 1300 1300 1300 1300 1300 1300 1300 1300 1300

Inner dimensions in mm w d h 400 530 460 450 530 590 500 530 720 550 700 780 600 750 1000 600 1100 1000 800 1000 1250 900 1200 1400 1000 1400 1600

Volume in l 100 150 200 300 450 650 1000 1500 2200

N 100/H 1340 400 530 460 100 N 150/H 1340 450 530 590 150 N 200/H 1340 500 530 720 200 N 300/H 1340 550 700 780 300 N 440/H 1340 600 750 1000 450 N 660/H 1340 600 1100 1000 650 N 1000/H 1340 800 1000 1250 1000 N 1500/H 1340 900 1200 1400 1500 N 2200/H 1340 1000 1400 1600 2200 ¹Base included ²N 100.. - N 300.. incl. 50 mm side sheets (dismountable)

Outer dimensions in mm W² D H¹ 710 1150 1430 760 1150 1560 810 1150 1690 860 1340 1750 1000 1470 1830 1000 1820 1830 1470 1850 2000 1570 2050 2160 1670 2250 2360

Connected load kW 9.0 11.0 15.0 20.0 30.0 40.0 57.0 75.0 110.0

Electrical connection* 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase

Weight in kg 270 305 345 430 700 850 1800 2500 3100

740 1170 1430 11.0 3-phase 310 790 1170 1560 15.0 3-phase 380 840 1170 1690 20.0 3-phase 420 890 1360 1750 27.0 3-phase 550 1000 1470 1830 40.0 3-phase 700 1000 1820 1830 52.0 3-phase 850 1470 1850 2000 75.0 3-phase 2320 1570 2050 2160 110.0 3-phase 2700 1670 2250 2360 140.0 3-phase 3600 *Please see page 25 for more information about supply voltage 11


Chamber Kilns/Standard Equipment N 100 - N 660/H

Elements mounted on support tubes give free radiation of heat, longer element and wall life; optimized element positioning for excellent temperature uniformity.

Solid-state relays control the kiln heating. Operating silently and nearly wear-resistant, the solid-state relays switch with short pulses, giving excellent temperature uniformity and fast response times.

Easy-to-use Nabertherm controller, precise temperature regulation.

Flue in the center-rear section of the ceiling ensures uniform flow of exhaust gasses (roof flap for N 440 and N 660).

Handy quick-release locking wheel, door can be secured with padlock.

Dual shell housing for “Cool-Touch” outer surface with side panels made of textured stainless steel (N 100/G N 300/H).

Base for ergonomic loading height included in delivery. Special height or running on casters as additional equipment.

Infinitely adjustable air-inlet damper for optimum air supply during firing and reduced cooling time. Automatic control available as additional equipment.

Large, ergonomic door handle.

Silicon carbide plate protects the bottom heating elements. It is easily removed to permit convenient cleaning of the furnace bottom and element maintenance.

We recommend: To achieve a long service life of the brick lining and heating elements, the kiln should not be fired every cycle at its maximum rated temperature. Up to 1230 °C we recommend models N 100 - N 660, and for regular high firing temperatures above 1230 °C we recommend our models N 100/H - N 660/H.

12


Accessories Manual Zone Control In combination with the bottom heating, the optional P 310 controller can manually control a second heating zone. As usual, you set the firing profile on the controller. If you determine that the temperature uniformity has to be changed from top to bottom, then you can easily make adjustments of this ratio.

P 310

Temp.

T2 T1 time min

wait

time 1

time 2

Extra 1

Extra 2

1

2

3

Info

4

5

6

7

8

9

0

start stop

1/2

P

time 3

time 4

Automatic Air-Inlet Damper After the chemically bound water has been expelled from the ceramics during firing (max. 600 째C), the air-inlet damper on the kiln must be closed to prevent drafts and to ensure good temperature uniformity in the upper temperature range. Nabertherm chamber kilns are generally equipped with adjustable air-inlet dampers. We alternatively offer you an electrical drive for the air-inlet dampers with fully automated control via the C 280 or P 300 controller as initial installation. If your furnace is equipped with a B 130 or another controller without extra function for damper activation, a semiautomatic air-inlet damper controlled via timer can alternatively be used. Electromagnetic closing of the damper occurs after the preset time has elapsed. Retrofitting with this semiautomatic solution is also possible.

Base in special height or on casters.

Loading rack for chamber furnaces. The entire kiln load may be ergonomically inserted or extracted in one movement using a pallet lift truck (N 150 ff). This allows the kiln to be fired again more quickly.

Batts, plates and posts. Matching sets of kiln furniture are available for every type of furnace.

If you have a question, do not hesitate to ask us!

Installation Service Nabertherm and your dealer can help arrange professional installation and assembly of your kiln into your studio. All of our kilns ship completely assembled in one piece. While other manufacturers sell sectional designs, we do not because it negatively affects the performance and safety of our kilns. A one-piece design may take more effort on the day you install your kiln, but its effortless operation every day thereafter more than makes up for this. Professional installers moving a chamber kiln into a basement studio.

13


Chamber Kilns with Drawer Bottom

NW 300

NW 440

NW 300 - NW 660 The NW model series combines the attractive quality advantages of the proven models N 100 - N 660 with an outstanding product characteristic which substantially simplifies charging. The Kiln bottom can be pulled-out as a drawer. This results in free access and provides for simplified charging of the kiln. Ergonomic aspects are the basis for the charging height of this kiln. The improved overview with respect to charging enables a tighter setting of the parts. All additional product features of the proven chamber kilns are included for the models NW 300 ff. also: „„Energy-saving insulation „„Heated from 5 sides „„Solid-state relays provide for low-noise operation „„Compact design with easy-to-operate controller, mounted in the kiln door „„Rugged, self-supporting, vaulted arch construction „„Dual-shell housing with stainless-steel side panels provides keeps outer temperatures low „„Solid, dual-shell door with wear-resistant “brick-on-brick” door seal „„Adjustable door with padlock hasp „„Infinitely air-inlet damper and air-outlet in the ceiling provide for good ventilation of the kiln chamber „„Comfortable charging height of 800 mm incl. base frame (NW 440/NW 660 = 500 mm) „„Controls description see page 25 Model NW 300 NW 440 NW 660 14

Tmax °C 1300 1300 1300

Inner dimensions in mm w d h 550 700 780 600 750 1000 600 1100 1000

Volume in l 300 450 650

Outer dimensions in mm Connected Electrical Weight W D H load kW connection* in kg 860 1340 1750 20,0 3-phase 430 1000 1470 1830 30,0 3-phase 700 1000 1820 1830 40,0 3-phase 850 *Please see page 25 for more information about supply voltage


Top-Loading Fusing Kilns with Lid Heating

F 30 F 220 with Two-Zone Regulation

F 30 - F 220 This well-priced kiln range is the ideal choice for many fusing applications. The insulation is made from lightweight refractory bricks with protected heating elements in the lid, models F 75 and F 220 have additional side heating. „„Lid heating for direct radiation of goods „„Spring-loaded lid opening (F 75 - F 220) „„High quality heating elements, dimensioned for long service life „„Level setting surface made from lightweight refractory bricks „„Solid state relays provide for low-noise operation „„Thermocouple optimally positioned for immediate temperature measurement „„Energy-saving insulation made from lightweight refractory bricks „„Housing made of sheets of textured stainless steel „„Lid with adjustable locks for easy handling „„Low wear & tear lid sealing (brick on brick construction) „„Higher chassis available as an option „„Manual-Zone-Regulation for F 220 (lid and sides) „„Controls description see page 25

Model

Tmax Inner dimensions in mm °C w d h F 30 950 Ø 410 230 F 75 L 950 750 520 230 F 75 950 750 520 230 F 110 LE 950 930 590 230 F 110 950 930 590 230 F 220 950 930 590 460 ¹Fusing of 32 A if connected to 230 V

Floor space in m² 0.13 0.33 0.33 0.47 0.47 0.47

Outer dimensions in mm Connected Electrical Weight W D H load kW connection* in kg 650 800 500 2.0 1-phase 50 950 880 680 3.6 1-phase 80 950 880 680 5.5 3-phase 80 1120 950 680 6.0 1-phase¹ 95 1120 950 680 7.5 3-phase 95 1120 950 910 15.0 3-phase 115 *Please see page 25 for more information about supply voltage

Kiln interior with circular lower side heating

F 110

15


Fusing Furnaces with fixed Table

GF 75

GF 240

GF 75 - GF 1425 The furnaces in the GF75 - GF 1425 series were conceived for professional glass artists. The heating elements, closely arranged, protected in quartz tubes, ensure a very high degree of temperature uniformity during fusing or during bending across the whole table surface. The optimized insulation, made of non-classified fibrous material in the furnace hood and robust lightweight refractory bricks in the furnace floor allow clean and safe operation. High current connection capacities assure that the furnace can be rapidly warmed up. The complete firing sequence is controlled by the intuitively operated Controller P300. "Combing" in a GF 240

Exhaust air flap as additional equipment

16

„„Tmax 950 °C „„Heating element, protected in quartz tubes „„High current connection capacities for short warm-up times and energy-saving way of working „„Arranged closely beside each other on the top, heating elements ensure direct and uniform radiation of the glass „„Level table surface with insulation made of robust lightweight refractory bricks and marked charge surface „„Hood insulation made of non-classified ceramic fibers for rapid warming up and cooling down „„Solid state relays provide for low-noise operation „„Fast power switching for precise temperature uniformity „„Type “K” (NiCr-Ni) thermocouple inside the furnace chamber for precise temperature measurement „„Double-wall, adjustable hood made of structured stainless steel with lid made of perforated sheet metal „„Attractive and professional design enhances your image „„Hood very easy to open and close, supported by high-quality compressed-gas springs „„Adjustable, large quick-release fasteners - can be used while working in gloves „„Large handles on the left and right side of the hood for opening and closing the furnace „„Angled sight ports with plugs let you see the progress of your work and cool quickly „„Robust base on rollers (two of them can be locked down) with tray for glass and tools „„Controller integrated to save space on the right side of the furnace „„Other sizes or custom designs available on request


GF 600

„„Comfortable charging height with base of 870 mm „„Exhaust air flap on hood for rapid cooling as additional equipment „„Controls description see page 25 Model

Tmax Inner dimensions in mm °C w d h GF 75 950 620 620 310 GF 75 R 950 620 620 310 GF 190 LE 950 1010 620 400 GF 190 950 1010 620 400 GF 240 950 1010 810 400 GF 380 950 1210 1100 400 GF 420 950 1660 950 400 GF 520 950 1210 1160 400 GF 600 950 2010 1010 400 GF 920 950 2110 1160 400 GF 1050 950 2310 1210 400 GF 1425 950 2510 1510 400 ¹Heating only beetween two phases ²Fusing of 32 A if connected to 230 V ³Base included

Floor space in m² 0.38 0.38 0.62 0.62 0.81 1.33 1.57 1.40 2.03 2.44 2.79 3.79

Outer dimensions in mm Connected Electrical Weight W D H³ load kW connection* in kg 1100 965 1310 3.6 1-phase 180 1100 965 1310 5.5 3-phase¹ 180 1480 965 1400 6.0 1-phase² 245 1480 965 1400 6.4 3-phase¹ 245 1480 1155 1400 11.0 3-phase 250 1680 1465 1400 15.0 3-phase 450 2130 1315 1400 18.0 3-phase 500 1680 1525 1400 15.0 3-phase 550 2480 1375 1400 22.0 3-phase 600 2580 1525 1400 26.0 3-phase 850 2780 1575 1400 32.0 3-phase 1050 2980 1875 1400 32.0 3-phase 1200 *Please see page 25 for more information about supply voltage

17


Fusing Furnaces with movable Table

GFM 1050

GFM 1050

Locking device provides for defi ned hood opening in different positions and accelerated cooling

Motor-driven hood opening via electromechanical spindle

GFM 420 - GFM 1050 The GFM series was developed to meet the special requirements of production. For different applications different table depths can be supplied. Standard tables have a depth of 65 mm for fusing. Various tables and tubs with different heights and numerous additional equipments are available as system add-ons. Especially economical is the alternating table system, in which one table is loaded while the other one is in the furnace. „„Tmax 950 °C „„Infrared heated in hood which is attached to stand „„Delivered with one table „„Table on wheels, freely movable „„Level table surface with insulation made of robust lightweight refractory bricks and marked charge surface „„Comfortable charging height with base of 870 mm „„Heating element, protected in quartz tubes „„High current connection capacities for short warm-up times and energy-saving way of working „„Arranged closely beside each other on the top, heating elements ensure direct and uniform radiation of the glass „„Solid state relays provide for low-noise operation „„NiCr-Ni thermocouple inside the furnace for precise temperature measurement „„Double-wall, adjustable hood made of structured stainless steel with lid made of perforated sheet metal „„Hood insulation made of non-classified ceramic fibers for rapid warming up and cooling down „„Attractive design and solid construction „„Hood very easy to open and close, supported by high-quality compressed-gas springs „„Adjustable, large quick-release fasteners - can be used while working in gloves „„Large handles on the left and right side of the hood for opening and closing the furnace „„Supply air and glass inspection ports with insulated doors, viewing window as an additional equipment „„Controls description see page 25 Additional features for fusing furnaces GF and GFM „„Motor-driven lid opening for faster cooling, programmable via the extra controller function, for models GF 380 and/or GFM 380 up „„Floor heating for uniform through heating of large objects as additional equipment „„Exhaust air flap on hood for rapid cooling Model

Flap with inspection glass as additional equipment for easy observation of the glass. 18

GFM 420 GFM 520 GFM 600 GFM 920 GFM 1050

Tmax °C 950 950 950 950 950

Inner dimensions in mm w d h 1650 850 380 1200 1150 380 2000 1000 380 2100 1150 380 2300 1200 380

Floor space in m² 1.40 1.38 2.00 2.42 2.76

Outer dimensions in mm Connected Electrical Weight W D H load kW connection* in kg 2400 1480 1400 18 3-phase 410 1950 1780 1400 15 3-phase 430 2750 1630 1400 22 3-phase 610 2850 1780 1400 26 3-phase 740 3050 1830 1400 32 3-phase 860 *Please see page 25 for more information about supply voltage


Product Advantages Fusing Furnaces GF and GFM

Arranged closely beside each other on the top, heating elements ensure direct and uniform radiation of the glass.

Sturdy design of brick insulation results in a solid flat table top.

Hood insulation made of nonclassified ceramic fibers for rapid warming up and cooling down.

Solid state relays to switch the heating elements which results in an optimal adaptation of the firing cycle to the temperature curve.

Flaps with inspection glass as additional equipment for easy observation of the glass.

Large handles on the left and right side of the hood for opening and closing the furnace.

Insulated gas dampers result for easy opening of the kiln.

Hood with exhaust air flap as additional equipment.

Floor heating for uniform through heating of large objects as additional equipment.

Motor-driven lid as additional equipment.

19


Gas-heated Chamber Kilns

NB 600 NB 300 with base frame

NB 300 - NB 600 Some firing processes require a gas-heated chamber kiln. Fast heating times and unique firing results are strong reasons for using such equipment. Equipped with powerful gas burners the chamber kilns NB 300 - NB 600 are suitable for many creative applications. Temperature regulation included in the basic model The controller starts controlling after the burner has been manually ignited by automatically switching the burner between high and low loads. The burners have been optimized to allow relatively precise control from 300 °C. Despite this, we still recommend drying the charge completely to avoid waste caused by rapid warming in the lower temperature range. At the end of the program, the burners are automatically shut off. Gas lines and thermocouple at the furnace

Powerful burner

„„High-performance, atmospheric burners for operating with liquid petroleum gas (connected pressure 1.5 bar/20 or 50 mbar) or natural gas (connected pressure 20 or 50 mbar) „„Special positioning of the gas burner with flame guide top-down results in good temperature uniformity „„Manual set-up of burner power and atmosphere (oxidizing or reducing) „„Gas fittings with flame control and safety valve in accordance with DVGW (German Technical and Scientific Association for Gas and Water) „„Multi-layer, reduction-proof insulation with light-weight refractory bricks and special back-up insulation result in low gas consumption „„Self-supporting and rugged ceiling, bricks laid in arched construction „„Housing and door, double-wall design, stainless steel side paneling (NB 300), which holds down exterior surface temperatures „„Adjustable door that can be locked with a padlock „„Environmentally friendly, long-life powder coated housing „„Exhaust hood with 150 mm (NB 300) and 200 mm (NB 400, NB 600) diameter connection „„Base „„Comfortable charging height with base of 800 mm (NB 300) and 500 mm (NB 400, NB 600) Model

Automated process control 20

Tmax Working chamber dimensions in mm Volume °C w d h in l NB 300 1300 450 700 780 300 NB 400 1300 500 750 1000 440 NB 600 1300 500 1100 1000 650 ¹No voltage supply necessary if kiln is manually operated

Outer dimensions in mm Rating Electrical Weight W D H² kW connection*¹ in kg 1250 1250 2150 40 1-phase 430 1300 1300 2250 80 1-phase 700 1300 1600 2250 80 1-phase 850 *Please see page 25 for more information about supply voltage ²Exhaust hood of 440 mm included (dismountable)


RAKU Kilns

Hood including table

RAKU-System 100 with lifting stand and gas burner

Lifting stand with crank drive

RAKU System 100, 3-Piece-Kit The RAKU 100 is a gas-fired kiln for outdoor operations with standard propane gas. This kiln combines two different furnace concepts: It can either be used as a top loader or as hood furnace. In the basic version, the hood is lifted by two bars. As an accessory, the furnace can be supplied with a lifting stand. This frame is provided with a crank drive which makes it very easy to lift the hood. With this version, you can operate the furnace by yourself, without problems. We can also provide the matching propane burner. However, you may decide to use your own model. Propane burner with bottle connection, high-performance with 18 kW

„„Easy and simple construction, applies particularly to the hood „„Can be used as hood furnace or top loader „„Housing made of sheets of textured stainless steel „„Inspection holes for observing your fired ware „„High-quality insulation with low heat-storage capacity for short heat-up times „„Low gas consumption „„Special flame manipulation for good temperature uniformity „„Simple handling

Model RAKU system 100 lifting stand burner

Tmax °C 1150

Inner dimensions in mm w d h 500 500 620 Power18 kW

Volume in l 103

Outer dimensions in mm W D H 750 660 1150 750 1000 1850

Weight in kg Hood Lifting device 36 16

Temperature gauge for RAKU 100, easy to operate, NiCr-Ni temperature sensor, display range 20 - 1200 °C, optional connection of second sensor with display changeover 21


Multi-Purpose Chamber Kiln

Glass beads Cooling Furnace/Multi-Purpose Kiln MF 5 A high-quality furnace is indispensable for professional glass bead tempering. The MF 5 model is the ideal furnace for cooling large glass beads or glass jewelry. For charging the glass beads, the door is equipped with a window which can be closed with a filler piece when the furnace is used for other applications. The infrared heating prevents direct contact with the heating elements so the furnace can be safely opened during operation without heating interruption. With a maximum temperature of 950 °C, this furnace is multifunctional, and can be used for fusing and enameling applications, for decorating and for preheating frits and other materials. „„Tmax 950 °C „„Heating from furnace ceiling „„Elements protected in quartz glass tubes for safe open-door operation „„Multi-layer energy-efficient insulation „„Table-top model „„Housing made of sheets of textured stainless steel „„Low energy consumption „„Easy to handle „„Solid state relays provide for low-noise operation „„Window with rack for charging glass beads „„Controls description see page 25

Model MF 5 22

Tmax °C 950

Inner dimensions in mm w d h 220 240 100

Volume in l 5

Outer dimensions in mm Connected Electrical Weight W D H load kW connection* in kg 485 370 320 1.6 1-phase 15 *Please see page 25 for more information about supply voltage


Enamelling Furnaces

LE 1/11

LE 6/11

Enamelling Furnaces LE 1/11 - LE 14/11 The muffle furnaces LE 1/11 - LE 14/11 are ideally suitable for enamelling. Their low power consumption and user-friendly design makes this furnace type the optimum solution for small work. The dual shell housing keeps the outside temperature cool to the touch. The vacuum-fiber insulation allows short heat-up times. Protected elements make this a durable solution. „„Tmax 1100 °C, 1050 °C as continuous temperature „„Heating from both sides „„Elements protected by quartz tubes which allows opening of furnace during operation „„Insulated with hardened vacuum-fiber modules „„Housing made of sheets of textured stainless steel „„Low energy consumption „„Easy to operate „„Solid state relays provide for low-noise operation

LE 2/11

„„Controls description see page 25

Model LE 1/11 LE 2/11 LE 4/11 LE 6/11 LE 14/11

Tmax °C 1100 1100 1100 1100 1100

Inner dimensions in mm w d h 90 115 110 110 180 110 170 200 170 170 200 170 220 300 220

Volume in l 1 2 6 6 14

Outer dimensions in mm Connected Electrical Weight W D H load kW connection* in kg 250 265 340 1.5 1-phase 10 275 380 350 1.8 1-phase 10 335 400 410 1.8 1-phase 15 510 400 320 1.8 1-phase 18 555 500 370 2.9 1-phase 25 *Please see page 25 for more information about supply voltage 23


Advantages of our Controllers

B 130

Temp.

T2 T3 T1 time min

wait

time 1

time 2

time 3

time 4

„„Ease of use and reliability are the major considerations in the development of our controllers „„A clear key arrangement facilitates programming of the controller „„All times and temperatures can quickly be read on the large-sized, high-contrast display „„A number of different individual firing profiles can be saved (depending on the model) „„LEDs clearly display each program segment „„Important information such as power consumption, operating time, and error messages can easily be called up via the Info key

start stop Info

P

B 130

Key Descriptions

P

Program key for selecting a program

Info

„„Power consumption „„Operating time „„Program runtime and temperature „„Fault memory „„Heating output

Key for jumping to the next segment

start stop

Key for starting/ending the running program Additional keys of Controllers C 280, P 300, P 310

Main key for changing values on the display (temperatures/times)

24

Pressing this key calls the information menu, which contains the following data:

Extra 1

Key for activating an extra function such as a cooling fan (C 280, P 300, P 310)

Save key for saving your own programs

Skip key for prematurely changing segments (P 300, P 310)

Lock key for locking the controller so that no changes can be made to the program (B 130 and C 280)

Output key for heating circuits (P 310 only)

1/2


Process Control and Documentation Nabertherm has many years of experience in design and construction of standardized and customer-friendly control units. The controllers distinguish themselves by a very high operating convenience and provide extensive basic functions from the basic model on.

B 130

Temp.

T2 T3 T1 time min

Standard Controllers Our extensive line of standard controllers satisfies most customer requirements. Based on the specific furnace model, the controller regulates the furnace temperature reliably. The standard controllers are developed and fabricated within the Nabertherm group. When developing controllers, our focus is on ease of use. From a technical standpoint, these devices are custom-fit for each furnace model or the associated application. From the simple controller with an adjustable temperature to the control unit with freely configurable control parameters, stored programs, PID microprocessor control with self-diagnosis system and a computer interface, we have a solution to meet your requirements.

wait

time 1

time 2

time 3

time 4

start stop Info

P

B 130

Top 130 - Top 220

HO 70.. - HO 300

N 40E - N 100E

N 140E - N 500E

N 100 - N 2200/H

NW 300 - NW 660

F 30 - F 110

F 220

GF 75 - GF 1425

GFM

NB 300 - NB 600

MF 5

LE 1/11- LE 4/11

LE6/11 - LE 14/11

Catalog page

Top 16/R - Top 100

Allocation of the Standard Controller to the Furnace Groups

4-6

4

6

8

9

10

14

15

15

16

18

20

22

23

23

C 280

P 300

Temp.

T2 T1 time min

Controller B 130 C 280 P 300 P 310 R6 B 150 3216

l

l

l

l

l

l

l

l

¡ ¡

¡ ¡ ¡

¡ ¡

¡ ¡

¡ ¡

¡ ¡ ¡

¡ ¡ ¡

¡ ¡

l

l

l

l

wait

time 1

time 2

Extra 1

Extra 2

1

2

3

Info

4

5

6

7

8

9

0

start stop

¡

l

P

time 3

time 4

P 300

l l ¡

P 310

Functionality of the Standard Controllers Number of programs Segments Extra functions (e.g. fan or autom. flaps) Maximum number of control zones Status messages in clear text Start time configurable (e.g. to use night power rates) Operating hour counter Auto tune Program entry in steps of 1 °C or 1 min. Keypad lock Skip-button for segment jump Drive of manual zone regulation Interface for MV software USB extension module for recording of process data on an USB flash drive with NTLog kWh meter Data input via number pad

B 130 2 3 1 l l l l l l

C 280 9 3 2 1 l l l l l l

P 300 9 40 2 1 l l l l l

P 310 9 40 2 1 l l l l l

l

l l

R6 1 1

B 150 1 2

1

1 l l l l l l l

l

¡

¡

¡

¡

¡

¡

¡

¡

¡

¡

l

l

l l

l l

l

Temp.

T2 T1 time min

wait

time 1

time 2

Extra 1

Extra 2

1

2

Info

4

5

7

8

9

0

start stop

1/2

P

time 3

time 4

3 6

P 310

l Standard

¡ Option

B 150

Interface/Software MV For easier programming and documentation of your controllers, we offer our Controltherm Software. This system lets you connect up to 16 furnaces to a PC. From here you may edit and download programs, monitor firing progress and store historical data for all your firings. Data may be exported to Excel for easier manipulation.

Supply Voltages for Nabertherm Furnaces 1-phase: All furnaces are available for 110 V - 240 V, 50 or 60 Hz. 3-phase: All furnaces are available for 200 V - 240 V and/or 380 V - 480 V, 50 or 60 Hz. 25


From Design to Delivery More than 40 development engineers ensure that our kilns and furnaces are always state-of-the-art. Each furnace is designed using ultramodern 3D CAD programs. Mechanical functions can already be tested on-screen.

In order to secure the future of Germany as a production location, we use state-of-the-art machines for manufacturing our furnaces. For example, all sheet metal parts on the furnace are precisely cut using a laser cutting machine.

We make no compromises when it comes to insulation of our furnaces. Each furnace is lined by hand. All insulation materials are hand-picked and inserted accurately into the furnace. Regular quality control of all materials ensures the longevity of the furnace.

Each furnace undergoes an extensive final inspection before it leaves the factory. This underlines our high quality and workmanship standards.

A good supply of replacement parts is important for a long furnace life. We deliver spare parts fast and at fair prices so that you will be sure to have many years of satisfaction with your kilns. Even today we are still providing spare parts for the first kilns we ever delivered.

Take a look at our company video at www.nabertherm.com to find out more about us.

Made in Germany 26


The Nabertherm Product Range – www.nabertherm.com Glass When you need a high-volume solution for heat treating glass, Nabertherm has your answer. We have industrial designs for annealing, fusing, slumping, decorating, tempering, and many other applications. In addition to our wide range of standard furnaces, we can design a specific solution for you. Please ask for our 40-page “Glass” catalog and see all our possibilities. Dental

Laboratory/Dental Apart from the furnaces shown for production Nabertherm offers a wide range of standard furnaces for laboratories. We keep standard units in stock for short delivery times. Please ask for our special laboratory brochure which provides more detailed information on the furnaces which could be of interest to you.

Furnaces and Accessories Zirconia Sintering Furnaces Furnaces for CAD/CAM Systems Burnout Furnaces Model Casting

www.nabertherm.com

Made in Germany

Advanced Materials

Advanced Materials

Furnaces and Heat Treatment Systems for Powder Metallurgy Technical Ceramics Bio Ceramics MLCC, LTCC, HTCC MIM, CIM Lighting/LED Industry Fuel Cell/Battery Manufacturing Wafer Production Photovoltaics Crystal Growth Polymerization Energy Efficiency Technology

www.nabertherm.com

Made in Germany

With our broad range of furnaces for advanced materials we offer interesting solutions for many applications in powder metallurgy and technical ceramics, for the manufacture of fuel cells and other innovative areas of application. Our electric or gas heating furnaces can be operated in air, protective gas atmospheres or in a vacuum. From our laboratory furnaces to fully automated multipurpose furnace systems with exhaust gas cleaning systems, we are sure to find a solution to meet your needs.

Foundry From electrically or gas heated melting furnaces, dewaxing furnaces or core drying furnaces to fully automatic annealing plants for aluminum or steal, Nabertherm covers professionally all applications for the foundry industry.

Foundry

Melting Holding Transporting Core Drying Thermal Decoring Dewaxing Heat Treatment Annealing Tempering Preheating Quenching Energy Efficiency Technology AMS 2750 D, NADCAP, CQI-9 www.nabertherm.com

Thermal Process Technology Made in Germany

Tempering, annealing, hardening and quenching, solution annealing, forging, curing, preheating, drying, ageing – these are only some of the applications which are possible with our extensive program of furnaces and systems. From the compact hardening furnace to fully-automatic systems with conveying technology and process documentation – we certainly will find a solution tailored to your application.

27


The whole World of Nabertherm: www.nabertherm.com Please visit our website www.nabertherm.com and find out all you want to know about us and our products. Besides news and our current calendar of trade fairs, there is also the opportunity to get in touch directly with your local sales office or nearest dealer worldwide.

Headquarters: Nabertherm GmbH Bahnhofstr. 20 28865 Lilienthal, Germany

contact@nabertherm.de Phone: (+49) 4298 922-0 Fax: (+49) 4298 922-129

Sales and Service Subsidiaries: Nabertherm Shanghai Ltd. 150 Lane, No. 158 Pingbei Road, Minhang District 201109 Shanghai, China

contact@nabertherm-cn.com Phone: (+86) 21 6490 2960 Fax: (+86) 21 6490 3107

Nabertherm S.A.S 51 Rue de Presles 93531 Aubervilliers, France

contact@nabertherm.fr Phone: (+33) 1 5356 1800 Fax: (+33) 1 5356 1809

Nabertherm Italia via Trento N° 17 50139 Florence, Italy

contact@nabertherm.it Phone: (+39) 348 3820278 Fax: (+39) 055 480835

Nabertherm Schweiz AG Batterieweg 6 4614 Hägendorf, Switzerland

contact@nabertherm.ch Phone: (+41) 62 209 6070 Fax: (+41) 62 209 6071

Nabertherm Ltd. Vigo Place, Aldridge West Midlands WS9 8YB, United Kingdom

contact@nabertherm.co.uk Phone: (+44) 1922 455 521 Fax: (+44) 1922 455 277

Nabertherm Inc. 54 Read's Way New Castle, DE 19720, USA

contact@nabertherm-usa.com Phone: (+1) 302 322 3665 Fax: (+1) 302 322 3215

Nabertherm España c/Marti i Julià, 8 Bajos 7a 08940 Cornellà de Llobregat, Spain

contact@nabertherm.es Phone: (+34) 93 474 47 16 Fax: (+34) 93 474 53 03

www.nabertherm.com

Reg.-Nr. C 1.4/07.12 (englisch), information herein is subject to change without notice. Nabertherm assumes no liability for any errors that may appear in this document.

Professional Solutions for: „„Arts & Crafts „„Glass „„Advanced Materials „„Laboratory/Dental „„Thermal Process Technology for Metals, Plastics & Surface Finishing „„Foundry

Nabertherm - Artes & Artesanato  

Apresentação dos fornos e acessórios para artesanato e trabalhos de arte da marca Nabertherm.

Nabertherm - Artes & Artesanato  

Apresentação dos fornos e acessórios para artesanato e trabalhos de arte da marca Nabertherm.

Advertisement