TEKNA RANGE EN

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TKE range

GB



INDEX CL SECTION

page 4

TKE 985............................................................... page 6 TKE 984 .............................................................. page 7 TKE 955 .............................................................. page 8 TKE 954 - TKE 954F............................................ page 9 TKE 944 ............................................................ page 10 TKE 943 ............................................................ page 11 TKE 783 ............................................................ page 12 TKE 743 ............................................................ page 13 Software for Machining centres....................... page 14

CT SECTION

page 16

TKE 800 ............................................................ page 18 TKE 801 - TKE 802 ........................................... page 19

DT SECTION

page 20

TKE 553 - TKE 551 ............................................ page 22 TKE 552 ............................................................ page 23

MT SECTION TKE 305EA ........................................................ TKE 355PA - TKE 350PA - TKE 345PA TKE 340PA......................................................... TKE 355PF - TKE 345PF - TKE 340SD.............. TKE 330SA - TKE330MA - TKE340PA............... TKE Measurement stops ................................. TKE Roller conveyors........................................ TKE Exhausters................................................

page 24 page 26 page 27 page 28 page 29 page 30 page 31 page 32

F SECTION

page 34

TKE 158N - TKE 158S ....................................... page 36 TKE 158 - TKE 151S - TKE 162M TKE 160M ......................................................... page 37

L SECTION

page 38

Logistics............................................................ page 40 TKE 259 - ITACA SOLUTION ............................. page 46 EMMEGISOFT.................................................... page 48 VOILÀP DIGITAL - VIEW ................................... page 50


CL


The Machining Centres represent the most advanced solution in aluminium and PVC machining. Great productive autonomy, flexibility and the capacity to ensure high quality processing standards are just some of the characteristics that distinguish them, the result of precious work carried out jointly by the research/development and engineering sectors at the Tekna brand.


TKE 985

TKE 985 5-axis CNC machining centre with moving gantry structure. Designed for milling, drilling, thread cutting and cutting on bars or large workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power (10 kW in S1) electrically-driven spindle with HSK-63F tool holder allows machining operations, including heavy-duty work, with optimum results in terms of speed and accuracy. A fixed 14-place tool magazine is installed on the left side of the machine. It can be supported with a further fixed 14-place magazine on the other side of the machine, or replaced by a single 16-place motorised tool magazine

that can move and approach the moving gantry structure in both the working areas thanks to it’s own CNC axis, reducing the tools and toolholders quantity requirement and optimising the software programming considerably. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) in “concealed” time. It is also possible to machine different workpieces between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.

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TKE 984

TKE 984 4-axis CNC machining centre with moving gantry structure, designed for drilling, milling, thread cutting and cutting at angle any from -90° to +90° on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The high power 9 kW electrically-driven spindle with HSK-63F tool holder allows machining operations, including heavy-duty work, with optimum results in terms of speed and accuracy. A fixed 14-place tool magazine is installed on the left side of the machine. It can be supported with a further fixed 14-place magazine on the other side of the machine, or replaced by a single 16-place motorised tool magazine that can move and approach the moving gantry structure in both the working

areas thanks to it’s own CNC axis, reducing the tools and toolholders quantity requirement and optimising the software programming considerably. The machine can be used in double mode so as to minimize machine downtime, as it is possible to change the workpiece (load/unload) and the automatic setting of the vices in “concealed” time. It is also possible to load and consequently machine different workpieces and to perform different machining operations between the two work areas. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.

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TKE 955

TKE 955 It features two different operating modes: the first, in single-area mode, allows machining entire bars having a maximum length of 7 m in a single work area; the second one, in tandem machining mode, allows machining several workpieces in the two different work areas. In the version with system for moving vices on H and P axes, it is possible to use the machine in dynamic tandem machining mode; this operating mode allows reducing machine downtimes to a minimum, since it allows the vices to be automatically set, in concurrent operation time, to the operation processes of the spindle in the opposite work area. TKE955 is equipped with a laser scanner allowing the most precise and advanced control of the machine front access, raising safety and operator/ machine interface standards. In tandem machining mode, the laser scanner allows programming asymmetrical work areas on X axis so that workpieces having different sizes can be machined by making use of 4 different set-ups, in order to increase machine operation flexibility.

Mobile gantry 5-axis CNC machining centre for drilling, milling and tapping, at any angle from -90° to +90°, on bars or workpieces in aluminium, PVC, lightweight alloys and steel up to a thickness of 2 mm. The mobile part of the machine is composed of a dual drive gantry on a high precision rack. The local guarding cabin, made of technopolymer, has been designed to offer optimal functionality, accessibility, soundproofing and lighting while fulfilling safety and ergonomics requirements. Large glass windows allow the operator to monitor the machining operations being executed, as well as an easy access during cleaning and maintenance phases. The inside of the cabin ensures the conveying of swarf into the collection system available at the base. The 11 kW electrospindle allows performing machining operations, even heavy-duty ones, with optimal results in terms of speed and precision. The tool magazine integrated into the mobile gantry can house 10 tools; a second magazine features two special positions for a blade with a diameter of 400 mm and a second blade with a diameter of 180 mm.

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TKE 954 - TKE 954F

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TKE 954 - TKE 954F The 12-place tool magazine, integrated into the mobile gantry, features two dedicated positions for holding a blade with a maximum diameter of 250 mm and an angular machining unit. It includes two different operating modes: the first one, in single-zone mode, for machining whole bars in a single working area, up to 7 m long; the second one, in double operation, for working on multiple workpieces in the two separate working areas. In version with clamp handling system on H and P axes, the machine can be used in dynamic double operation. TKE 954 features a laser scanner for more precise and advanced access control to the machine, raising safety and operator/machine interface standards. TKE 954 F version, equipped with FANUC CNC Numerical Control, Motors and Encoders.

4-axis CNC mobile gantry machining centre, designed for drilling, milling and threading at any angle from -90° to +90° on bars or pieces in aluminium, PVC, light alloys and steel up to 2 mm thickness. The mobile part of the machine is composed of a gantry with double gantry motorisation on a high precision rack. The local safety cabinet, made in technopolymer, was designed to combine top functionality, accessibility, soundproofing and light with safety and ergonomic requirements. The operator has broad glazed surfaces to check machining execution and easy access during cleaning and maintenance. Cab interior ensures chip conveying to the collection system available in the base. The 8.5 kW electrospindle is able to perform even heavy-duty machining with excellent, rapid and accurate results. A 10 kW electrospindle with encoder for rigid tapping is available as optional for TKE 954 and standard for TKE 954F.

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TKE 944

TKE 944 4-axis CNC machining centre with moving gantry structure, designed for drilling, milling, thread cutting and cutting at angle any from -90° to +90° on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The 8,5 kW electro-spindle with ISO 30 tool holder allows machining operations, including heavy-duty work, with optimum results in terms of speed and accuracy. The machine can be used in double mode (7000 model) so as to minimize machine downtime, as it is possible to change the workpiece (load/unload)

and the automatic setting of the vices in “concealed” time. It is also possible to load and consequently machine different workpieces between the two work areas.The automatic tool magazine is available in a fixed solution on board the machine with 4/8 places, recommended for single place machining. Otherwise a 12-places automatic magazine on board the carriage, ideal to allow a faster tool change and useful for the double mode machining, is available.The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.

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TKE 943

TKE 943 3-axis CNC machining centre with moving gantry structure, designed for drilling, milling and threading on bars or workpieces of aluminium, PVC, light alloys in general and steel. The moving part of the machine consists of a gantry with precision rack and pinion drive. The 8,5 kW electrically-driven spindle with ISO 30 tool holder allows machining operations, including heavy-duty work, with optimum results in terms of speed and accuracy. The machine can be used in double mode (7000 model) so as to minimize machine downtime, as it is possible to change the workpiece (load/unload)

and the automatic setting of the vices in “concealed” time. It is also possible to load and consequently machine different workpieces between the two work areas. The automatic tool magazine is available in a fixed solution on board the machine with 4/8 places, recommended for single place machining. Otherwise a 12-places automatic magazine on board the carriage, ideal to allow a faster tool change and useful for the double mode machining, is available. The gantry is provided with a guard which, besides protecting the operator, also reduces the noise impact on the environment.

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TKE 783

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TKE 783 3-axis CNC vertical machining center with Y-axis stroke of 2000 mm, featured with a clamping system made up of vacuum tables that allow panels and plates to be held by vacuum; this solution is useful to obtain an extremely efficient machining of thin components that could hardly be fixed by means of a traditional clamping system. The machining center is equipped with a series of valves that turn on/off different areas of the machining table, thus concentrating the suction on one area and optimizing the clamping of components with limited dimensions. It is designed for drilling and interpolated milling operations on composite panels, panels and plates in aluminum and steel.

To create programs that control the machines, Tekna provides user-friendly software tools that can be used both by professional CNC programmers, who can implement the most complex solutions, and by completely inexperienced users; after a few training hours the customer will be able to operate the machining center using a graphical programming. Software solutions offered by Tekna result from an accurate design and from the actual customer needs analysis. The simplicity of usage of these solutions reduces the management time and costs. The machine is equipped with Fanuc CNC Numerical Control, motors and encoders.

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TKE 743

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TKE 743 3-axis CNC vertical machining center featured with a clamping system made up of vacuum tables that allow panels and plates to be held by vacuum; this solution is useful to obtain an extremely efficient machining of thin components that could hardly be fixed by means of a traditional clamping system. The machining center is equipped with a series of valves that turn on/off different areas of the machining table, thus concentrating the suction on one area and optimizing the clamping of components with limited dimensions. It is designed for drilling and interpolated milling operations on composite panels, panels and plates in aluminum and steel.

To create programs that control the machines, Tekna provides user-friendly software tools that can be used both by professional CNC programmers, who can implement the most complex solutions, and by completely inexperienced users; after a few training hours the customer will be able to operate the machining center using a graphical programming. Software solutions offered by Tekna result from an accurate design and from the actual customer needs analysis. The simplicity of usage of these solutions reduces the management time and costs. The machine is equipped with Fanuc CNC Numerical Control, motors and encoders.

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SOFTWARE FOR MACHINING CENTRES For Machining Centres management, Tekna has a broad range of software: CAMplus, Shape, DriverCL, DriverCAD, Time-X and Mac-X; complementary and integrated with each other. The software listed above allow you to quickly define all machining that needs to be carried out on the workpiece and move on to the production phase in just a few minutes and in a simple and intuitive manner thanks to a user-friendly interface. More specifically, CAMplus allows you to program machining graphically in 3D, visualising the profile and the tool. The software includes the most recurrent figures (holes, slots, rectangles, etc.) that can be broadened with Shape, which allows defining any tool path. For those who work in the door and window frames field, CAMplus is fully integrated with the FP Pro program by

Emmegisoft and is interfaced with the most common software on the market by means of DriverCL. For designers who use CAD 3D programs (Autodesk Inventor, SolidWorks, etc.), DriverCAD allows recognising the machining automatically, with a significant reduction of the programming time and the error rate. CAMplus, DriverCL and DriverCAD additional modules simplify the connection between office and workshop. Time-X is the tool proposed for estimation and allows calculating in advance the workpiece machining time. Finally, MAC-X is a web-based software that allows viewing and monitoring the production activities carried out by one or more automatic machines and/or manual stations in real time and getting a complete reporting of the production cycle.

HDRILL for TKE 954 - 955

DRILL for TKE 943 - 944 - 984 - 985

Next-generation operator interface, specifically designed for large, verticallyoriented monitors, optimised for use with touch screens.

Simple and intuitive operator interface.

CAMPLUS

SHAPE

DRIVERCAD

Specific 3D CAD/CAM system for programming Emmegi machining centres, it is characterised by extremely high performance integrated in a user-friendly interface. The programming of the machining operations is based on a graphic environment with 3D visualisation.

Born as a tool for the programming of special shapes, today Shape has evolved adding to the basic performance the management of special tools such as flow drill, creator, thriller, screw tap bit. It also allows the execution of interpolated milling on three axes, with inclined and helical cut-outs.

Link to CAD-3D software.

DRIVERCL

MAC-X

TIME-X

Link to external calculation software.

Supervision, reporting.

Software for the simulation of work times.

for TKE 943 - 944 - 954 - 955 - 984 - 985

for TKE 943 - 944 - 954 - 955 - 984 - 985

for TKE 943 - 944 - 954 - 955 - 984 - 985

for TKE 943 - 944 - 954 - 955 - 984 - 985

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for TKE 943 - 944 - 954 - 955 - 984 - 985

for TKE 954 - 955


CN6 - Numerical Control

FANUC – Numerical Control

The Numerical Control basic software, which controls all the functions of the Working Centre through a window-based interface, includes: The operator graphic interface (HMI, Human Machine Interface) that displays all the variables of the Centre, related both to programming and user. ISO language editor: the internationally renowned ISO language is used for programming CNC machines. It allows creating programs for the execution of any machining, with linear or interpolated paths, variable speeds, tapping, use of parametric data, etc. and handle all the machine functions. Project file: simple, easy-to-use and extraordinary useful function of the CN6, used as interface between any management program and the machine. Within a company it guarantees a bond, i.e. a unique language, between the management function and the machine operators. Scheduler function that operates in several modes aimed both to serial production and to a more flexible production in small quantities. Integrated Formulas Software: it allows defining formulas based on default variables (i.e. profile length) and then use them as macro parameters or in “if” functions.

FANUC is the leading global manufacturer of factory automation, with more than 60 years of experience in the development of computer numerical control equipment. FANUC CNC systems in the industry is the best value controls with powerful functionality and high-performance control systems for complex machines – all with fast programming and ease of use, guaranteeing the highest quality and short processing times. FANUC iHMI has been designed to be extremely easy to use. Intuitive menu icons, high-visibility design and animated features take the head-scratching out of complex machining operations, making accessing even the most sophisticated programs and functionalities straightforward. Despite its more intuitive layout, users will nevertheless find that it provides a familiar FANUC user experience.

for TKE 943 - 944 - 984 - 985

for TKE 954 F - 743 - 783

TK Cam for TKE 943 - 944 - 954 - 954F - 984 - 985

Alphacam for TKE 743 - 783 - 954F

Optional 3D CAD / CAM software package that allows the creation of ISO programs through a three-dimensional graphics programming. With TK Cam it is possible to assign machining tasks regardless of the type of machine and tool set used and see the three-dimensional representation of the current program execution as in a simulation. TK Cam provides optimisation tools, optimisation of clamps, an anti-collision function and the automatic generation of ISO codes for the program execution. TK Cam makes it possible to import specific .dxf or .dwg drawings and assign the corresponding machining tasks. In addition it allows interaction with the most common door and window frame management programs.

Alphacam is a 2D/3D CAD/CAM optional software that, starting from a CAD drawing, allows generating machining programs in ISO language compatible with the CN Fanuc by inserting information on the desired machining processess. The geometrical scale and dimensional changes of an existing drawing are automatically converted into a new updated program. Alphacam can import files of various formats including .dxf and .dwg and allows the processing of texts and the consequent generation of ISO codes. Alphacam also includes the NESTING function: two-dimension optimisation program, it is used to calculate, starting from the initial dimensions of the panel, the optimal distribution of the figures to be machined so as to obtain the highest possible number of pieces. It is an easy-to-use application that allows the operator to exploit the materials as most as possible while minimising waste.

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CT


The Tekna cutting centres represent the range of products dedicated to cutting Aluminium and PVC bars and light alloys in general. Solutions with 1 to 3 CNC-controlled axes, for cutting profiles in automatic and semiautomatic.


TKE 800

TKE 800 CSemi-automatic CNC cutting-off centre with horizontal blade feed, 2 controlled axes, designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists. The machine is intended to perform cutting at an angle from 45° to 135° or from 22°30’ to 157°30’. It can be fitted with customised

horizontal and vertical drilling units for specific automatic machining operations. The workpieces are machined in line. They are loaded from the feeder side and are to be unloaded manually on the opposite side.

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TKE 801 - TKE 802

TKE 801 Automatic CNC cutting-off centre with horizontal blade feed, 3 controlled axes,designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists.It can perform the bevelled cut on both sides of the profile. The machine is intended to perform cutting at an angle from 45° to 135°, manual loading and is equipped with an automatic unloading magazine on

the opposite side. The workpiece discharge magazine is equipped with an automatic tilting and translation system that enables continuous machining, reducing the cycle time. The magazine also allows the accumulation of finished workpieces while a sensor signals that the magazine is full. It can be fitted with customised horizontal and vertical drilling units for specific automatic machining operations.

TKE 802 The machine is intended to perform cutting at an angle from 45° to 135°. Automatic bar feeder and automatic unloading magazine on the opposite side. It can be fitted with customised horizontal and vertical drilling units for specific automatic machining operations.

Automatic CNC cutting-off centre with horizontal blade feed, 3 controlled axes, designed for cutting profiles made of aluminium, PVC, light alloys in general. It performs automatic cutting according to predefined and optimized cutting lists. It can perform the bevelled cut on both sides of the profile.

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DT


Tekna double-head cutting-off machines offer unique performance features such as sturdiness and reliability. They represent the ideal tool for cutting aluminium and PVC bars of various thicknesses and angles. Latest generation machines that can contribute considerably to the production cycle due to their high level of precision as well as considerable ease of use.


TKE 553 - TKE 551

TKE 553

TKE 551

Twin-head cutting-off machine with 3 controlled axes with automatic movement of the mobile head and electronic management of all 45 ° (internal) to 15° (external) angles. Blades feed driven by hydro-pneumatic cylinders. 550 mm-blade. Available with a useful cut of 4m or 5m or 6m in length.

Twin-head cutting-off machine with 1-axis controlled (X-axis) with pneumatic tilting of the heads from 90° to 22°30’ outwards. The intermediate angles are managed by a mechanical stop. The blades progress by means of hydro-pneumatic cylinders. 550 mm blade. Available with a useful cut of 4m and 5m in length.

Ø 550

Ø 550

mm 450

400

350

90° 300

250

45°

200

150

22°30’ 100

50

0

22

50

100

150

200

250 mm


TKE 552

TKE 552 Twin-head cutting-off machine with automatic mobile head movement driven by an NC-controlled brushless motor. Pneumatic tilting of cutting units from 90° to 22°30’ (outward) in two fixed positions or with optional mechanical adjustment system for intermediate angles. Hydro-pneumatic blade feed.

450 400 350 300 250 200 150 100 50 0 [mm] 0

23

50

100

150

200

250

DT


MT


In their range of Single-head cutting-off machines Tekna can offer a vast choice of products designed for the industrial and/or window and door frame sectors. Easy to use and versatile, they offer a number of functions and accessories that make them truly unique in their kind.


TKE 305EA

TKE 305EA Single head, rising blade cutting-off machine with automatic cycle, for 90° cutting, equipped with N/C bar feeder. It can be set up with four different diameter blades, the blade feed is N/C electrical driven. For cutting needs that require a perfect finish, a pneumatic system for the automatic separation of the cut piece, in

order to avoid the traces commonly left when the blade comes back in this cutting mode, is optionally available. It can be also provided with inverter, to control the blade rotation speed for the best adjustment to the cutting profile. It can also be equipped with an automatic bar loading magazine and with custom drilling units for particular needs.

Ø 650 - 550 - 450 250 200

150

100

50

0 0

50

100

150

200

250

300

350

400

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TKE 355PA-350PA-345PA TKE 340PA

TKE 355PA - 350PA - 345PA

TKE 340PA

Single-head, rising blade cutting-off machine, with left loading side, able to perform cuts from 20° left to 20° right and intermediate angles.

Single-head, rising blade cutting-off machine, with left loading side, able to perform cuts from 15° left to 15° right and intermediate angles.

Ø 450 164 150

100

50

45°

20°

0 43

0

50

100

150

90°

200

250

300

350

Ø 500 200 198 150

100

Ø 400

50

45°

20°

0 43

0

50

100

150

200

150

90° 250

300

350

Ø 550

211 200

100

150

20°

50

100

45°

90°

50

45°

20°

0 43

0

50

100

150

200

0

90° 250

300

350

-70 -50

27

0

50

100

150

200

250

MT


TKE 355PF-345PF TKE 340SD

TKE 355PF - 345PF

TKE 340SD

Single-head cutting-off machine with horizontal blade feed and left loading side, pneumatic double side tilting of the cutting head in fixed positions: 45° to the left, 90°, 45° and 22°30’ to the right. A special positive stop also allows cutting at intermediate angles.

Single-head, descending blade cutting-off machine with left loading side,rotation of the cutting head to 45° (left and right) and manual tilting by 45° referred to the horizontal axis.

Ø 450

Ø 550

350

350

300

300

250

90°

250

90°

45° 200

200 45°

150

Ø 400

150

150

45°

22,5° 100

100

22,5°

50

50

50

0

0

0 0

50

100

150

200

90°

100

0

50

100

150

0

200

28

50

100

150

200

250

300


TKE 330SA-330MA TKE 340PA

TKE 330SA - 330MA

TKE 335R

Single-head, rising blade cutting-off machine designed for cuts at 90°, 45° left and right and intermediate angles.

Single-head trimming machine with rising blade, for extruded profiles and flat sheets of aluminium. The especially rugged structure allows well defined and accurate cutting and ensures perfect parallelism between the profiles faces. Furthermore it can be equipped with profile support roller conveyors to increase its versatility. The blade guard is designed and built to work under the best safety conditions.

Ø 300 100

50

45°

90°

0 100

50

0

50

100

150

29

MT


TKE MEASUREMENT STOPS

MICROBO Measurement and profile support verification system with movement of the lock through C.C. motor and electronic encoder reading. Measurement repeatability tolerance ± 0.3 mm.

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TKE ROLLER CONVEYORS

FERMO MV - FERMO VIS Measurement and profile support verification system with positioning of the end stop using a handwheel and reading of the quota on the digital display screen. Positioning tolerance ± 0.5 mm.

INFEED ROLLER - OUTFEED ROLLER Structure in steel tubular con adjustable feet and PVC-coated steel rollers. 3,500 mm long roller conveyors with240 mm rollers, or 4,000 mm-long with 440 mm rollers. Unloading roller conveyors equipped with metric rod and measuring lock.

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MT


TKE EXHAUSTERS

MG2-T

MG8-T

MG2-V

Extraction system for aluminium, steel and PVC swarf with single suction nozzle, designed for cleaning machines and the work environment or extract swarf from work units that require high vacuum values. The use of a high-depression side duct turbine makes it suitable for various extraction requirements. Equipped with an anti-static filter, this is a wheel-mounted, quickrelease, automatic vibrating filter and collection tank cleaning system, to dispose of exhausted material easily and quickly.

The swarf exhauster with double suction nozzle system is intended for the work environment. The use of a high-depression side duct turbine makes it suitable for various extraction requirements. Equipped with an anti-static filter, it is suitable for the extraction of aluminium, steel and PVC swarf and comes complete with a wheel-mounted, quick release collection tank.

Extraction system for aluminium, steel and PVC swarf from work units, intended for for the work environment. Silenced exhauster with single suction nozzle, that is also suitable for continuous operation, complete with automatic start with power supply from the mains or directly from the machine. The use of a high-capacity fan, makes it suitable for various extraction requirements. A wheel-mounted, quick-release, automatic vibrating filter and collection tank cleaning system, for the quick and easy disposal of exhausted material.

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TKE EXHAUSTERS

MG4-V

MG4-VP

MG2-TP

Extraction system for aluminium, steel and PVC swarf from work units. Silenced exhauster with double suction nozzle, that is also suitable for continuous operation, complete with automatic start with power supply from the mains or directly from the machine. The use of a high-capacity fan, makes it suitable for various extraction requirements. A wheel-mounted, quick-release, automatic vibrating filter and collection tank cleaning system, for the quick and easy disposal of exhausted material.

Swarf extraction system from work units with independent power supply and automatic start from machine. Ideal for aluminium, steel and PVC. The use of a high-capacity fan, makes it suitable for various extraction requirements. A wheel-mounted, quick-release, automatic vibrating filter and collection tank cleaning system, for the quick and easy disposal of exhausted material.

Swarf extraction system specific for centers working panel for TKE 783 and TKE 743 panels, with independent power supply and automatic start from machine. Ideal for aluminium, steel and PVC. The use of a high-capacity fan, makes it suitable for various extraction requirements. A wheelmounted, quick-release, automatic vibrating filter and collection tank cleaning system, for the quick and easy disposal of exhausted material.

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MG


F


The Complementary Technologies carry out an important role in the world of workshops, as this range of products offers tools designed to fulfil specific requirements. For milling, drilling, splicing, filing, profile positioning and measurement verification, the Tekna line offers a wide range of dedicated machines.


TKE 158N - TKE 158S

TKE 158N

TKE 158S

Single-head copy router with 2 NC axes. Copy router with 2 controlled axes, ideal for machining aluminium profiles, PVC and steel up to 2 mm, possibility of machining stainless steel (optional). The work cycle is managed by intuitive software which guides the operator through simple instructions on the touch screen display. The USB connection allows easy connection to the PC. The 4-faced rotary work table allows increasing working speed and precision. It also allows using shorter tools thus limiting to a minimum passing machining which causes vibrations and noise. Quick tool change ISO 30. Work area with pneumatic control protection.

Manually controlled single-head copy router with pneumatic clamping and traverse of the cutting head with indirect lever. It can cut steel up to 3 mm thanks to the 1,1 kW motor with inverter. The machine, equipped with a system of rotation of the clamp base, can work 4 faces of profiles without unlocking the clamps or performing through machining, by rotating the piece up to 270° in sectors of 90°. Locking is ensured by 4 pneumatic stops. Pneumatic guard for the work zone. The rotation device allows higher machining speed and accuracy, as well as the use of shorter tools thus avoiding through machining, and reduction of vibration and noise.

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TKE 158 - TKE 151S TKE 162M - TKE 160M

TKE 158

TKE 151S

Manually controlled single-head copy router with pneumatic clamping and traverse of the cutting head with indirect lever 1,1 kW motor with inverter. The tool rotation speed can be modified with electronic variable speed drive to allow machining on steel up to 2 mm, as well as to improve quality of milling and longer tool life. Predisposition for through machining operations on aluminium without turning the workpiece. Scratch-proof work table. Pneumatic stylus with control on the handle.

Single-head copy router with manual downfeed. Manually controlled single-head copy router with pneumatic clamping and traverse of the cutting head with indirect lever. Predisposition for performing through machining operations on aluminium without turning the workpiece and for working steel up to 2 mm. Scratch-proof work table. Pneumatic stylus with control on the handle.

TKE 162M

TKE 160M

Horizontal end milling machine with manual feed. Milling of intermediate angles, +45° / 90° / -45°. High speed of tool rotation for improved quality machining on painted profiles and at intermediate angles. Quick cutter change with pneumatic control. Scratch-proof work table. Fully guarded work zone with high internal visibility.

Horizontal end milling machine with manual feed. Mitre milling at 90°. Quick cutter change with manual control. Scratch-proof work table. Full guarding of work zone.

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F


L


Designing the correct flow of materials, whether they are semiprocessed products, parts in the assembly phase or finished products, plays an important role in rationalising and optimising the production cycle. The Tekna Logistic Line offers businesses a concrete solution to their stocking, handling and assembly needs.


LOGISTICS

FIVE CS Test bench for frames in aluminium. It allows re-create the conditions of use of the frame. The casement is locked by a system of vices adjustable throughout the casement height; the operator can assemble the sash and the glass inside

the casement and finally test it. The roller conveyor allows the operator to feed/outfeed heavy frames in complete autonomy.

BFG 2400

BA 411

Assembly bench for fitting the aluminium frame with gasket and glazing. The glazing is lifted via a spider clamp and, thanks to a system of self-aligning vices, the frames are pressed two-by-two. After pressing on the first two sides, the spider clamp is rotated and then it is possible to press on the other two sides.

Assembly bench for glazed sashes with work table tilting from 0° (horizontal) to 85°. The drop-away roller conveyor is adjustable in height (from 170 to 460 mm) independently from the work table. The work table is adjustable from 895 to 965 mm while the feet are drilled with holes for floor anchoring. The bench is provided with a central spider clamp for hoisting and positioning the glass.

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LOGISTICS

FIT Large size and extendible modular bench for assembling of windows and curtain wall frames. It features 3 distinct work tables: one of soft PVC for

assembly operations, one of anti-friction hard PVC for the rotation and a roller conveyor for in-line movements.

FIT MA

FIT T

Modular bench for assembly and in-line handling of curtain wall frames. It is provided with two roller tracks covered with soft PVC sheathing; the distance between the two tracks is adjustable according to the width of the curtain wall section. A pneumatically operated system allows clamping the rollers during the work phases. The entire bench can be rotated by 360° in order to facilitate the assembly and sealing of the curtain wall; the angular position is clamped pneumatically.

Large size modular bench for assembly and in-line handling of curtain wall frames. It is provided with two roller tracks covered with soft PVC sheathing; the distance between the two tracks is adjustable according to the width of the curtain wall section. A pneumatically operated system allows clamping the rollers during the work phases.

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LOGISTICS

ACCA XL The bench is suitable for accessories and gaskets assembly. It can rotate on a central fulcrum and can be adjustable in length, thus allowing the frame rotation.

EDGE

SPIN BENCH

Sash and casement assembly bench. Horizontal bench with pneumatic exchange between the soft PVC resting surface (for assembly operations) and the anti-friction hard PVC resting surface (for handling operations). The work table height is adjustable from 895 to 965 mm and the mounting feet are complete with holes for floor anchoring.

Modular bench for assembly and in-line handling of curtain wall frames. It is provided with two roller tracks covered with soft PVC sheathing; the distance between the two tracks is adjustable according to the door width. A pneumatically operated system allows clamping the rollers during the work phases. The entire bench can be rotated by 360° in order to facilitate the assembly and sealing of the curtain wall; the angular position is clamped pneumatically.

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LOGISTICS

ROLL BENCH

MODULE BENCH

Large size modular bench for assembly and in-line handling of curtain wall frames. It is provided with two roller tracks covered with soft PVC sheathing; the distance between the two tracks is adjustable according to the width of the curtain wall section. A pneumatically operated system allows clamping the rollers during the work phases.

Large size and extendible modular bench for assembling of windows and curtain wall frames. It features 3 distinct work tables: one of soft PVC for assembly operations, one of anti-friction hard PVC for the rotation and a roller conveyor for in-line movements.

V-LINK

LINK

Bench dedicated to the assembly of perimeter band-sawed hardware on aluminium, wood and PVC sashes. A retractable clamp system locks the sash. The bench is equipped with a shearing unit and an automatically fed screwing system as well as a system for hardware measuring and cutting with hydropneumatic shears.

Sash and casement assembly bench. Tilting table from 0° (horizontal) to 85°, with pneumatic exchange between the soft PVC resting surface (for assembly operations) and the anti-friction hard PVC resting surface (for handling operations). The roller conveyor can be manually tilted and it is adjustable in height (from 170 to 460 mm) independently from the work table height. The work table height is adjustable from 895 to 965 mm and the mounting feet are complete with holes for floor anchoring.

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LOGISTICS

SPIN 4

FOCUS C4

BAR

Gasket trolley. Reel with brake and gasket-guide ensure trouble-free gasket unwinding. It is equipped with a quick gasket roll change system.

Trolley for accessories, small parts and tools, servicing the assembling workstations.

Big size trolley designed for transportation and storage of profiled bars during the cutting phase.

STACK

TAGLIO

WT 450

Trolley dedicated to horizontal transportation and storage of cut profiles.

Trolley dedicated to vertical transportation and storage of cut profiles.

End-of-line trolley which allows both the storage of finished door/window frames in the shop and their transportation to the site using the same equipment.

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LOGISTICS

TRANSIT YP

TRANSIT YA

Trolley designed for transportation and storage of glasses and panels in the assembly lines.

Trolley designed for transportation and storage of frames, sashes and casements.

TRANSIT KA

TRANSIT KT

Trolley for transportation and storage of sashes. The base of each compartment is equipped with rolls for easier handling of heavy or large size pieces.

Trolley for transportation and storage of casement and finished door/window frames. The resting base has rollers for easier handling of heavy or large size pieces.

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TKE 259 - ITACA SOLUTION

TKE 259

ITACA SOLUTION

Machine to apply sealant on the profiles prior the assembling with corner cleats. With this machine, the quality of the window/door remarkably improves in the meaning of a better aspect of the window/door, a protection against corrosion initiation and a protection against air, water, noise and high/ low outside temperature. Thanks to the combination between this machine and its specific sealant we obtain a solution that guarantees user-friendly operation and minimum maintenance. Furthermore the optimized application on the connection surfaces allows a considerable saving of sealant and minimizes the cleaning needs for external flaws.

Crimping machine for closing corners of aluminium profiles for doors, windows and facades. The machine is controlled by an electronic system capable of storing, for each profile, the crimping coordinates. This information is required by the management system for the automatic positioning of the profile reference fork and crimping tools. The fork and tools position themselves automatically, simply by recalling the profile on which one must operate. The blades are universal, for all profiles, in the event a tool needs replacing the system notifies the operator.

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With Emmegisoft you already know what to do Emmegisoft was founded in 1997 based on Emmegi’s experience and expertise in the highly diversified world of windows and doors. It is a software house dedicated to all activities, problems and dynamics of the production cycle for doors and windows, curtain walls and the industrial sector. Strengthened by their vast and consolidated knowledge of the sector, over the years Emmegisoft technicians have developed increasingly comprehensive and sophisticated software products that today cover all functional areas of the company, from sales and design to production control.

FP SUITE: MAKE IT SIMPLE FP SUITE is a package of software programs (FP Pro, FP Dealer, FP Gest, FP Facade, FP Opti2D, FP Cam, FP Workshop) developed exclusively to meet the needs of door and window makers. A complete and integrated solution for all the company’s operational areas: sales, design, purchasing, production and administration. FP Pro - the cutting-edge product of FP Suite – is a program for the design and calculation of doors and windows with CE marking management. The applications in the FP SUITE are modular, which means that they can be implemented separately, as required, only to cover the company’s actual needs and to leave open the possibility of integrating further modules in the system if new needs arise.

COMMERCIAL AREA

FP DEALER Door/window frame sales management software. Definition of price lists. Import and calculation of quotes and orders from price list. Online sales network management.. Budget management and sales statistics. .

VIEW le webfor Web commercial configurator sales network. . Product and environment configurator. Digital product catalogue with 3D rendering.. Creation and management of quotes. Automated order management.

ORDER


FP SUITE

TECHNICAL AREA

MANAGEMENT AREA

FP PRO

FP GEST

Door/window frame sales management and calculation software.

Management software for door/window frames company.

Door/window frame design. Bill of material and order calculation. Project-based analytical quoting. Creation of work lists for the workshop.

Job planning and management. . Purchasing and stock management. . Production management. . Administrative management.

JOB

FP FACADE Curtain walls design software.

FP CAM/CAMPLUS Machining design software.

FP OPTI2D Software for optimising surfaces.

PRODUCTION PLANNING

WORK LISTS WORKSHOP

FP WORKSHOP

Workshop Support Software

.


Voilàp Digital Voilàp Digital is the Group company specialised in smart retailing and software solutions for door/window frames showrooms and point of sales. Voilàp Digital has its foundations in an in-depth analysis of the consumer 4.0, a key figure which is today fully aware of his/her importance and increasingly accustomed to using a large amount of information to choose

View Project is a CPQ application created to digitalize the presentation, configuration and sale of products connected to the world of windows and doors. An extremely effective, tailor-made and ideal tool for large manufacturers and their distribution networks. View Project can faithfully recreate your entire product range through beautiful configurable 3D renders: all contents and images are created by Voilàp Digital, to bring out every aesthetic detail at top quality. The goal of this application is to let the customer pre-live the product, allowing them to create a virtual environment similar to that of their home and evaluate the final outcome before the purchase is made. View Project simplifies the control of your business network and activities by speeding up the process and realization of customer quotes.

any product, configuring it in real time in a spontaneous and intuitive manner. Voilàp digital develops technology to offer a unique purchasing experience, physical and digital at the same time, creating a range of innovative products and services that link the digital behaviour of millions of people with the new potentialities of the point of sales.

SIGHT exhibition displays are the perfect solution to give a touch of interactivity to showrooms and exhibition spaces, thanks to the digital platform View. Featuring a 4K technology, stylish and elegant Voilàp digital displays help the customers choose the products most suitable to their needs, simplifying the entire decision-making process leading to a purchase. Discover our digital exhibition displays for door and window frames in all their possible configurations, find the perfect product for your needs and your showroom.

Cleanium Thermoscan


Sight essential Evo 85” Sight essential Evo 55”

Ribbon

Voilàp NFC

Tile essential Evo Self


The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes; they are given as examples only, and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, colours or optional extras, in older versions or with special customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. Please contact the sales personnel if you have any queries.

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