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SATELLITE XTE

GB


DREAM BIG


POWER AND DESIGN 5-axis CNC mobile gantry machining centre, designed to run milling, drilling, threading and cutting processes on large bars in aluminium, PVC, light alloys and steel. The sophisticated and innovative design makes SATELLITE XTE a unique and unmistakable machine: lines, details and materials were studied and designed to offer top performance with a focus on functionality, safety and ergonomics. The mobile part of the machine consists of a gantry equipped with precision motorisation rack. The high-power electrospindle (15 kW in S1) with HSK-63F tool connector allows even heavy-duty machining to be run with excellent speed and accurate results. The cabin, in basic design, ensures top safety and, thanks to the total opening system, high visibility of machining as well as easy access for cleaning and maintenance. Cab interior ensures perfect chip conveying to the collection system available in the base. The 24-place tool magazine is housed in the mobile gantry; it is equipped with a tool changer arm that considerably reduces tool change times. A 500 mm blade tool is housed separately in a dedicated magazine. SATELLITE XTE features new servocontrolled clamps that, in double operation, independently position themselves in concurrent time with respect to the spindle machining processes in the opposite working field. The clamps, which are compact and sturdy, are easy to configure without the use of tools for geometric adjustments. The new stops enable complete coverage of the working field and disengage the area when machining profile heads. All CNC axes are absolute and do not require resetting upon restarting the machine.


SAFETY AND PERFORMANCES The electrospindle The high-power electrospindle (15 kW in S1) with HSK-63F tool connector and water cooling with chiller unit, can also perform the heavy-duty machining typical of the industrial sector, with excellent speed and accurate results. The electrospindle comes with encoder for rigid tapping. The electrospindle moves along the B-axis allowing rotations from 0° to 90°, while along the C-axis it allows rotations from 0° to 360°. With these rotations, it is possible to machine the profile on 5 faces, without having to reposition it.

Dimensionisin mm

A

B

X1

Y1

Z1

X2

Y2

Z2

Single mode 7800

73

145

7800

1000

400

7300

450

400

Double mode 7800

73

145

3465

1000

400

3215

450

400

Single mode 10500

73

145

10500

1000

400

10000

450

400

Double mode 10500

73

145

4815

1000

400

4565

450

400

Single mode 15500

73

145

15500

1000

400

15000

450

400

Double mode 15500

73

145

7315

1000

400

7065

450

400

350

360

350

360

360

350

330

Ø 500 blade machinable section Machinable section with angle head on the lower face

350

330


ALL INSIDE Tool magazine The 24-place tool holder magazine is installed directly on the machine’s trolley; its rear position, in a dedicated area, guarantees maximum protection from machining chips. The turntable magazine enables top reliability, low noise levels and optimised tool change cycles, also thanks to an exchanger arm system. The blade tool, with a maximum 500 mm diameter, is housed in a dedicated magazine, separate from the other tools.


LIGHTS AND COLOURS


Glass protection The new local safety enclosure was designed to combine top functionality, accessibility, soundproofing and light with safety and ergonomic requirements. The operator has broad glazed surfaces to check machining execution and, thanks to the total opening system of the cab in two separate parts, easy access during cleaning and maintenance. The cab interior includes the complete segregation of the work area from the remaining sections of the tool magazine and other accessories supplied on the trolley, ensuring maximum chip collection towards the conveyor belt and, as optional, dedicated extraction of machining fumes.


CUT WHAT YOU WANT Cut and separation The optional cutting and separation function allows a series of machined profiles to be obtained from one bar and then separated, avoiding the preventive cutting operations of the various short cuts. The wide cut capacity of the blade unit allows separation cuts to be run on large dimensioned profiles. The machine can be equipped with a label printer, to optimise the management of profiles in subsequent phases.


FAST CLAMPS Servocontrolled clamps The clamp unit is able to ensure correct, safe and quick locking of profiles in large dimensions, and does not require tools for its geometric adjustments. Each unit slides via linear guides on the machine’s surface. The servocontrolled clamps, each with their own motor, can independently position themselves on the work field. In dynamic double position, the CNC manages the handling of the clamps and mobile gantry in the two distinct work fields at the same time; this allows significant increases in productivity. The use of absolute reference axes enables reducing the time for machine initialisation at each restart.


UNIT OF MEASURE

AXIS TRAVEL X AXIS (longitudinal)

mm

Y AXIS (cross)

mm

Z AXIS (vertical)

mm

B AXIS (electrospindle rotation on the horizontal axis)

°

C AXIS (electrospindle rotation on the vertical axis)

°

POSITIONING SPEED X AXIS (m/min)

(m/min)

Y AXIS (m/min)

(m/min)

Z AXIS (m/min)

(m/min)

B AXIS (°/min)

(°/min)

C AXIS (°/min)

(°/min)

ELECTROSPINDLE (kW)

Maximum power in S1 Maximum speed

(r.p.m.)

Maximum torque

(Nm)

Tool attachment cone Encoder on electrospindle for rigid tapping Water cooling with chiller unit WORK UNIT Portal structure Electrospindle piloted on 5 axes with possibility of simultaneous interpolation Tool oil lubrication system with minimal pressurised diffusion Centralised lubrication of slides and recirculating ball screws Metallic mesh swarf evacuation belt with exit towards right AUTOMATIC TOOLS MAGAZINE ON TROLLEY 24-place tool magazine with quick tool change and exchanger arm Blade magazine Maximum blade Ø

(mm)

Maximum size of tools which can be loaded in the standard magazine

(mm)

OPERATION MODES Static tandem functioning Dynamic swing operation (second model) Oversize processing, up to twice the maximum nominal length in X Electronic probe system Two profiles in parallel machining Multi-piece pendular machining Bar cutting and separation Machining with autofeed system (bar milling and separation with automatic cycle) WORKABLE SIDES With direct tool (upper face, side faces, heads) With the Ø 500 mm blade tool (upper face, side faces, heads) TAPPING CAPACITY Rigid PROFILE POSITIONING Workpiece reference stops Central piece reference stops WORKPIECE LOCKING Standard amount of pneumatic clamps Maximum amount of pneumatic clamps Maximum amount of clamps per area Maximum size of workpiece which can be blocked in standard clamp in Y

(mm)

Automatic clamp positioning through X-axis Independent clamps with centralised drive Double horizontal presser on pneumatic clamps Vertical presser on clamps Double presser on pneumatic clamps Maximum size of workpiece which can be blocked in clamp with vertical presser in Z

included

o

optional

-

not available

(mm)


static double version

SATELLITE XTE 7800

dynamic double version

SATELLITE XTE 10500 static double version

SATELLITE XTE 10500

dynamic double version

SATELLITE XTE 15500 static double version

dynamic double version

7800 1100

7800

10500

10500

15500

15500

1100

1100

1100

1100

1100

655

655

655

655

655

655

0° ÷ 90°

0° ÷ 90°

0° ÷ 90°

0° ÷ 90°

0° ÷ 90°

0° ÷ 90°

0° ÷ 360°

0° ÷ 360°

0° ÷ 360°

0° ÷ 360°

0° ÷ 360°

0° ÷ 360°

75

75

75

75

75

75

60

60

60

60

60

60

40

40

40

40

40

40

3240

3240

3240

3240

3240

3240

3600

3600

3600

3600

3600

3600

SATELLITE XTE 7800

SATELLITE XTE 15500

15

15

15

15

15

15

24000

24000

24000

24000

24000

24000

12

12

12

12

12

12

HSK – 63F

HSK – 63F

HSK – 63F

HSK – 63F

HSK – 63F

HSK – 63F

o

o

o

o

o

o

Ø = 500 L = 73

Ø = 500 L = 73

Ø = 500 L = 73

Ø = 500 L = 73

Ø = 500 L = 73

Ø = 500 L = 73

Ø = 80 L = 300

Ø = 80 L = 300

Ø = 80 L = 300

Ø = 80 L = 300

Ø = 80 L = 300

Ø = 80 L = 300

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

5

5

5

5

5

5

1+2+2

1+2+2

1+2+2

1+2+2

1+2+2

1+2+2

M12

M12

M12

M12

M12

M12

2

2

2

2

2

2

o

o

o

o

o

o

8

8

10

10

12

12

12

12

14

14

16

16

6

6

7

7

8

8

580

580

580

580

580

580

-

-

-

-

-

-

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

o

280

280

280

280

280

280


The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes; they are given as examples only, and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, colours or optional extras, in older versions or with special customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. Please contact the sales personnel if you have any queries.

w w w. e m m e g i . c o m Š Voilà p holding S.p.A. - July 2019 - All rights reserved - GB 721109

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Satellite XTE - EN  

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