__MAIN_TEXT__

Page 1


2 - MACHINING CENTRES 6 - CUTTING CENTRES 8 - AUTOMATIC LINES 12 - MILLING MACHINES 14 - TWIN-HEAD CUTTING-OFF MACHINES 16 - SINGLE-HEAD CUTTING-OFF MACHINES 17 - EXHAUSTERS 18 - WELDING MACHINES 23 - SEAMLESS TECHNOLOGY 24 - CORNER CLEANING MACHINES 26 - ACCESSORY MACHINES 32 - TABLES AND TROLLEYS 34 - WORKSHOP LAYOUT

1


3-METRE 4-AXIS MACHINING CENTRE WITH EXPANDED WORK AREA. AUTOMATIC CLAMP POSITIONING. SPINDLE POWER. MACHINING ON THREE SIDES OF THE PROFILE. OVERSIZED MACHINING. MOBILE WORKTABLE. AUTOMATIC TOOL CHANGE WITH 4 OR 8 STATIONS.

2

PHANTOMATIC M4L


PHANTOMATIC X4

4-METRE 4-AXIS MACHINING CENTRE. MAGAZINE ON BOARD CARRIAGE WITH 8 STATIONS. COMPACT SPINDLE. OVERSIZED MACHINING. MACHINING ON 5 PROFILE SIDES. SUITABLE FOR MACHINING PVC PROFILES WITH METAL REINFORCEMENT.

3


PHANTOMATIC X6

4


CNC MACHINING CENTRE WITH 4 CONTROLLED AXES, USED FOR MACHINING PVC, BARS OR PIECES IN ALUMINIUM, LIGHT ALLOYS IN GENERAL AND STEEL UP TO 2 MM. CLAMP UNIT WITH AUTOMATIC POSITIONING. ALL MODELS CAN OPERATE IN SINGLE-PIECE AND MULTI-PIECE MODE, WITH A SINGLE WORK AREA FOR BARS UP TO 7.7 M IN LENGTH. PHANTOMATIC X6 AND PHANTOMATIC X6 HP ALLOW MACHINING IN DOUBLE OPERATION, WITH TWO INDEPENDENT WORK AREAS.

5


VEGAMATIC PUSCHERTC

6


NUMERICAL CONTROL SYSTEM FOR FAST AND PRECISE BAR POSITIONING. OPERATOR INTERFACE WITH 15” TOUCHSCREEN DISPLAY.SINGLE-HEAD CUTTING-OFF MACHINE WITH 550 MM BLADE WITH WIDE CUTTING SECTOR. PIECE UNLOADING MAGAZINE FOR CONTINUOUS MACHINING. ELECTRONIC BELTS LOADER, NOT AVAILABLE IN PUSCHER T VERSION.

7

20 SECONDS PER PVC CYCLE


AUTOMATIC WELDING LINE WITH 4 NC-CONTROLLED HEADS, CONNECTED TO MULTI-HEAD MILLING UNIT WITH MODULAR CONFIGURATION FOR MACHINING FINISHED PRODUCT, SINGLE CONTROL POINT. SEAMLESS COMPATIBLE TECHNOLOGY

8

2 MINUTES PER CYCLE FOR STANDARD MACHINING


9

INTEGRA Q2


WELDING LINE AND AUTOMATIC CORNER FINISHING. PROCESSING STATUS CAN BE VIEWED FROM ANY OPERATOR INTERFACE STATION. AUTOMATIC MANAGEMENT OF WELD BEAD SIZE. SEAMLESS COMPATIBLE TECHNOLOGY

10

2 MINUTES PER CYCLE


INTEGRA4H

11


DUAL HEAD MILLING MACHINE, FOR SIMULTANEOUS MACHINING ON CONTOUR OF PROFILES CUT AT 45°. DESIGNED FOR SEAMLESS CORNERS.

12

CONTOUR


MILLING MACHINE FOR WATER DISCHARGE WITH THREE MOTORS. THE SPINDLE MOTORS ENSURE MUCH LOWER SHUTDOWN TIMES. TWO REVOLVER STOPS WITH 6 ADJUSTABLE POSITIONS STORE MACHINING DEPTHS AND POSITIONING.

13

SLOT 3P


45° 15°

15°

PATENTED VIRTUAL INCLINATION AXIS FOR CUTTING UNITS THAT ELIMINATES ENCUMBERING IN THE CUTTING ZONE, PATENTED PRESSER SYSTEM THAT ALLOWS VERTICAL PROFILE CLAMPING, 550 MM BLADE, 10.4” TOUCHSCREEN DISPLAY WITH CUSTOMISED SOFTWARE.

NC HEAD ROTATION

14

PRECISION TS2


90°

HIGH PERFORMANCE, 550 BLADE, TOUCHSCREEN DISPLAY, EASY TO USE, INTERMEDIATE BAR SUPPORTS, BUILT-IN ROLLER CONVEYOR.

22°30’

22°30’ PNEUMATIC HEAD ROTATION

15

PRECISION C2


SCA MINI

16

SINGLE-HEAD CUTTING-OFF MACHINE WITH UPSTROKE MOVEMENT BLADE, WITH LOADING SIDE ON THE LEFT. FOR CUTTING AT ANGLE SETTINGS FROM 15° TO THE LEFT TO 15° TO THE RIGHT AND INTERMEDIATE ANGLES.


SUCTION SYSTEM TO EXTRACT CHIPS FROM THE WORK UNITS, DESIGNED FOR TWIN-HEAD CUTTING-OFF MACHINES OR PVC CLEANING MACHINES. SILENT DOUBLE INLET SUCTION UNIT SUITABLE FOR CONTINUOUS OPERATION, POWERED FROM THE MAINS OR DIRECTLY BY THE MACHINE.

17

MP4-V


AUTOMATIC CYCLE SINGLE-HEAD WELDING MACHINE FOR 90° CORNERS AND RANGING FROM 30° TO 180° WITH DESCENDING HEATING PLATE. WITH HEATED AND SETTABLE BEAD RESTRICTORS, RANGING FROM 0.2 TO 2 MM.

18

FUSION 1LV


FUSION 2LV

19

CONTINUOUS CYCLE TWO-HEAD WELDING MACHINE FOR 90° CORNERS. ONE FIXED HEAD AND ONE MOBILE. ANDHEATED AND SETTABLE RESTRICTORS THAT ALLOW VARYING BEAD THICKNESS. SEAMLESS COMPATIBLE TECHNOLOGY


FUSION 2LL

20

IN-LINE AUTOMATIC CYCLE WELDING MACHINE WITH FIXED AND MOBILE HEAD FOR 90° CORNERS. AVAILABLE WITH MAXIMUM WORKING WELDING LENGTH OF 2,440 MM. WITH SETTABLE BEAD RESTRICTORS RANGING FROM 0.2 TO 2 MM,


FUSION 4TVH

21

4-HEAD IN-LINE AUTOMATIC CYCLE WELDING MACHINE FOR 90° CORNERS, RANGING FROM 30° TO 180°, T-TRANSOM, H-TRANSOM AND CROSS TRANSOM. AVAILABLE IN 3 WORKING LENGTHS (3,440, 4,440 AND 5,440) POSSIBILITY OF WELDING WITH 1 OR MORE HEADS, AND UP TO 3 FRAMES AT THE SAME TIME. MACHINE CONFIGURATION FROM 3 TO 5 WELDING HEADS.


HORIZONTAL NC WELDING MACHINE FOR PRODUCTION OF FRAMES VIA SIMULTANEOUS WELDING OF THE FOUR 90° CORNERS DIGITAL ADJUSTMENT SYSTEM THAT ENSURES “HANDLING” OF EXTRUDED PROFILES VIA PROGRAMMABLE SPEED CYCLES, AUTOMATIC MANAGEMENT OF WELD BEAD SIZE. SEAMLESS COMPATIBLE TECHNOLOGY

22

FUSION 4H


SEAMLESS TECHNOLOGY

23

SEAMLESS COUNTERBLOCKS, COVERED BY THE EMMEGI INTERNATIONAL PATENT, ENABLE PERFECTLY CLAMPING THE PROFILE DURING “SEAMLESS FINISH” WELDING. COMPATIBLE WITH FUSION 4H AND FUSION 2LV.


NC CORNER CLEANING MACHINE FOR PVC FRAMES, WITH 3 INTERPOLATING AXES AND AUTOMATIC CYCLE. WITH 300 MM DIAMETER BLADE.

8

9

11

10

1

6

5

3

4

24

TRIMMER E


NC CORNER CLEANING MACHINE FOR PVC FRAMES, THAT CAN CHECK WORKPIECE SIZE. WITH 275 MM DIAMETER BLADE, WITH DIFFERENT WORK PROGRAMMES. WORK UNITS CAN BE PROGRAMMED INDEPENDENTLY OF EACH OTHER VIA MANUAL OR AUTOMATIC PROFILE PROGRAMMING. THE MACHINE CAN PROCESS ALL STANDARD, ACRYLIC AND COATED PROFILES.

25

TRIMMER 2A - 4A


GLAZING BEAD CUTTING-OFF MACHINE WITH POSSIBILITY OF SECURING PROFILE FROM BELOW, OBTAINING GREATER CUTTING PRECISION. IT IS POSSIBLE TO PLACE 2 PROFILES INSIDE THE COUNTERBLOCKS, ALLOWING THE SIMULTANEOUS CUTTING OF 2 GLAZING BEADS.

26

VITRO


MICROBO

MICROBO IS AN AUTOMATIC, PLC-MANAGED MEASUREMENT STOP.

27 INSTEAD, FERMOMV IS MANUAL WITH DIGITAL DISPLAY MEASUREMENT READING.

FERMO MV


SEMI-AUTOMATIC REINFORCEMENT SCREWDRIVER.

28

FISSA


AUTOMATIC REINFORCEMENT SCREWDRIVER WITH PLC MANAGEMENT WITH AUTOMATIC FEEDER WITH 6 TYPES OF MECHANICAL ADJUSTMENTS.

29

FISSAMATIC


INSERMATIC H2

2 MINUTES PER CYCLE, NO. 30 SCREWS

30

AUTOMATIC TABLE FOR SCREW DRIVING HARDWARE ON TWO FRAME SIDES. WITH HARDWARE PRE-ASSEMBLY BENCH AND HARDWARE MAGAZINE WITH UP TO 42 POSITIONS. COMES WITH AUTOMATIC FRAME UNLOADING, HARDWARE SHEAR WITH NUMERICAL CONTROL, AUTOMATIC GLAZING BEAD MEASUREMENT.


BMF 3500

31

HARDWARE ASSEMBLY BENCH, QUICK AND EASY TO USE. IN THE MORE EQUIPPED VERSION IT COMES WITH A CUTTER AND POINTS FOR MACHINING THE LEVER. AUTOMATIC GLAZING BEAD MEASUREMENT AND HARDWARE STORAGE MAGAZINE.


GLAZING TESTING AND MACHINING TABLE. FOR WINDOW/DOOR ADJUSTMENTS IN THE WORKSHOP.

TAGLIO

32

FIVE CS


SOLUTIONS FOR EASY HANDLING OF WINDOWS/DOORS IN THE WORKSHOP.

BAR

33

BFG 2400 TRANSIT KA


LIST OF MACHINES

34

No.

PRODUCT

Q.TY

1

REINFORCEMENT BARS CUTTING-OFF MACHINE

1

SPACE REQUIRED DURING PRODUCTION

2

BARS TROLLEY

1

480 sq.m

3

TWIN-HEAD CUTTING-OFF MACHINE

1

4

PROFILES TROLLEY

6

5

AUTOMATIC STARTER

1

6

MILLING MACHINE

1

7

COPY ROUTER

1

8

DOUBLE-HEAD WELDING MACHINE

1

9

FRAMES TROLLEY

1

10

AUTOMATIC CORNER CLEANING MACHINE

1

11

ASSEMBLY BENCH

3

12

FRAMES TROLLEY

2

13

GASKETS TROLLEY

2

14

SERVICE TROLLEY

2

15

GLAZING TROLLEY

2

16

GLAZING BEAD CUTTING-OFF MACHINE

1

17

FRAME TROLLEY

4

OPERATORS REQUIRED 4

8

7

6

5


17

16

10

15 2 14

9

11

12

13

4

1 35

3

4 OPERATORS 10 WINDOWS/SHIFT


LIST OF MACHINES

36

No.

PRODUCT

Q.TY

1

BARS TROLLEY

1

2

REINFORCEMENT BARS CUTTING-OFF MACHINE

1

3

CUTTING CENTRE

1

4

PROFILES TROLLEY

1

5

MACHINING CENTRE

1

OPERATORS REQUIRED

6

DOUBLE-HEAD WELDING MACHINE

1

8

7

FRAMES TROLLEY

4

8

AUTOMATIC CORNER CLEANING MACHINE

1

9

ROLLER CONVEYOR

2

10

ASSEMBLY BENCH

2

11

FRAMES TROLLEY

1

12

VERTICAL ROLLER CONVEYOR

6

13

HARDWARE ASSEMBLY BENCH

1

14

GLAZING AND TESTING BENCH

1

15

GLASS RACK

2

16

GLAZING BEAD CUTTING-OFF MACHINE

1

17

WRAPPING MACHINE

1

18

FRAMES TROLLEY

16

SPACE REQUIRED DURING PRODUCTION 1200 sq.m

7

6

4


18

17 14 12 16 15 10

8

13

1

11 9

5

3

2 37

8 OPERATORS 50 WINDOWS/SHIFT


15

13

14 12

10 11

8 9

4

8

6 7

6 4

38

5

3

11 OPERATORS 120 WINDOWS/SHIFT


LIST OF MACHINES No.

PRODUCT

Q.TY

1

PVC-STEEL CUTTING CENTRE

2

2

BARS TROLLEY

2

SPACE REQUIRED DURING PRODUCTION

3

REINFORCEMENT SCREWDRIVER

1

1700 sq.m

4

PROFILES TROLLEY

12

5

4-HEAD WELDING MACHINE

1

6

FRAME MACHINING

2

7

CNC CORNER CLEANING MACHINE

1

8

ROLLER CONVEYOR

2

9

AUTOMATIC TRIMMING MACHINE

1

10

ASSEMBLY BENCH

2

11

FRAME UNLOADING SHUTTLE

6

12

AUTOMATIC HARDWARE SCREWING TABLE

1

13

GLASS RACK

2

14

ASSEMBLY, GLAZING AND TESTING

5

15

WRAPPING MACHINE

1

OPERATORS REQUIRED 11

1

1

2

39


40


Š Voilà p holding S.p.A. - July 2019 - All rights reserved - GB 721111

The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes; they are given as examples only, and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, colours or optional extras, in older versions or with special customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. Please contact the sales personnel if you have any queries.


w w w . e m m e g i . c o m

Profile for Emmegi Group

Pvc Line - EN  

www.emmegi.com

Pvc Line - EN  

www.emmegi.com

Profile for emmegi