diamant

GB

LEADING TO A NEW WORLD

A REAL DIAMANT

The right angle 4-axis CNC machining centre with moving gantry structure. Designed for drilling, milling, thread cutting and cutting bars or workpieces of aluminium, PVC, light alloys in general. Diamant can process also steel profiles up to 3 mm. The electrospindle rotate around the longitudinal axis (X) at angles ranging from +90° to -90°, for machining the profile contour. With the aid of angular units it is also possible to machines the ends of the profile. The high power 7,5 kW electrically-driven spindle allows machining, also heavy duty, with excellent results quickly and accurately.

VERSATILE power

DOUBLE PRODUCTION

More productivity in less time The machine can be equipped, as an option, with the clamping system for parallel profile bars. By angular units it is possible to carry out the drilling and milling operations in the inner sides which cannot be reached with the electrospindle. This performance allows a considerable exploitation of the machine work area, with a remarkable saving of time in the machining cycle.

TOOL MAGAZINES

Tools always ready to use The tool magazine, installed directly on the machine gantry, is large and retractable and ensures maximum protection of the tool holder tapers against chips and accidental knocks. The tool magazine is able to contain up to 9 tool holders (8+ blade 250 mm), configurable by the operator. Each position of the tool holder is also provided with a sensor that detects the correct positioning of the tool-holder taper. The rotary version of the magazine, always retractable, is available as an option to house up to 20 tools.

Clamps in movement The clamp unit, of proper dimensions, is able to ensure correct and safe blocking profiles also of large dimensions. Each clamp unit slides on prismatic guides along the machine table. On each group it is possible to assemble and disassemble the counterprofiles with maximum accuracy and speed, making the machine very flexible and versatile. Depending on the length of the workpiece and the machining in progress, the machine software is able to safely determine the positioning values of every clamp unit. The gantry contains the device for the clamps automatic positioning; the positioning cycle is fast and accurate, preventing long times and risks of collision and consequently the machine can be used also by less experienced operators.

CLAMP YOUR PROFILE

Safe references In the machine there are 2 robust and rigid stops (1 for each work area). Each bar, driven by a pneumatic device, is of retractable longitudinal type, therefore it allow head machining head without hindrance. Optionally it is possible to add a couple of central stops, to allow the pieces reference up to 4 profiles with different codes and job orders: the central stops are a necessary prerequisite to operate in "multi-piece double mode".

DOUBLE MODE

Double work Diamant is available in three versions of different length (axis X): 7.700 e 10.000 mm. The machine also lets you operate in various ways to best meet your operational needs. In the Pendular Mode (static), the clamps are gantry-positioned. In Dynamic Pendular mode, Diamant D, the clamps are independently-positioned by two additional axis. While the machine is operating in a workspace (A), in the adjoining area (B) the clamps are positioned automatically to load the new profile to be processed. Operating in single piece mode, the whole bar can be processed using the full length of the machine. Thanks to 2 or 4 workpiece reference stops, the machine can work in Multipiece or Multipiece Pendualr mode.

IN YOUR HAND

Close at hand MG Pilot is the pushbutton panel equipped with LCD graphic display that allows you to have all the machine functions close at hand. The display shows all the manual operations that are validated through the pushbutton panel; this way, the operator does not have to place himself at the CNC on board the machine. MG Pilot is particularly useful in Pendular mode.

unit of measurement WORK AREA X AXIS (longitudinal) 1 side/5 sides- 1 side/5 sides (double mode)

mm

Y AXIS (vertical) 1 side/5 sides - 1 side/5 sides (double mode)

mm

Z-AXIS (vertical) 1 side/5 sides

mm

A AXIS (electrospindle rotation)

°

POSITIONING SPEED X AXIS (longitudinal)

m/min

Y AXIS (transversal)

m/min

Z AXIS (vertical)

m/min

A AXIS

°/min

ELECTROSPINDLE FEATURES kW

Maximum power in S1 Maximum speed

1/min

Maximum torque

Nm

Tool connector cone Encoder on electrospindle for rigid tapping Air cooling with electric fan TAPPING CAPACITY (with tap, on aluminium through hole) With compensator Rigid tapping TOOL MAGAZINE Automatic tool change Number of tools magazine Maximum diameter of the tool that can be loaded into the magazine

mm

Maximum length of the tool that can be loaded into the magazine

mm

Blade magazine mm

Maximum diameter of the blade that can be loaded into the magazine POSITIONING AND LOCKING OF PROFILE Fixed automatic workpiece reference end stops Standard number of pneumatic clamps Maximum number of pneumatic clamps Automatic clamps positioning through X axis FUNCTIONALITY Tandem operation CNC features LCD-TFT 15" colour graphical display USB port RJ45 network card MG PILOT pushbutton panel Pushbutton panel for ISO programming SOFTWARE ON BOARD THE MACHINE CAM - EDITOR - DRILL CAMPLUS - SHAPE OTHER OPTIONS Rubber swarf evacuation belt Metal mesh swarf evacuation belt Fume extraction system GENERAL DATA Overall machine weight

kg

Operating pressure

bar Nl/min

Air consumption Installed power

kW

Machine dimensions (L x H x D)

mm

•

included

o

optional

-

not available

* Requires special locking equipment

7.700

10.000

7700/7400 - (3650/3520)

9900/9730 - (4750/4650)

900*/460 - (900*/460)

900*/460 - (900*/460)

380/380 - (380/380)

380/380 - (380/380)

0° ÷ 180°

0° ÷ 180°

80

80

64

64

64

64

8100

8100

7,5

7,5

20.000

20.000

8,2

8,2

HSK–63F

HSK–63F

o

o

•

•

M8

M8

M10

M10

•

•

9 / 20 (o)

9 / 20 (o)

Ø = 63

Ø = 63

180

180

•

•

Ø = 250

Ø = 250

1+1

1+1

6

6

12

12

•

•

•

•

•

•

•

•

1

1

•

•

o

o

•

•

o

o

o

o

o

o

o

o

6800

9000

6

6

165

165

15

15

8010 x 3000x 2135

11700 x 3000x 2135

The product data, descriptions and illustrations appearing in this catalogue are shown for advertising purposes and shall not be binding on the manufacturer or the vendor under any circumstances. For marketing reasons, products may be reproduced or portrayed with non-standard configurations, different colours or optional extras, in older versions or with special customisations or different technical characteristics, possibly for supervening manufacturing reasons. The manufacturer and the vendor reserve the right to make any modification whatsoever to the products. The sales staff will be available for any clarification.

w w w. e m m e g i . c o m Š CIFIN - July 2016 - All rights reserved - GB 278551