Page 1

Vermeulen

Europoort Moezelweg 110 3198 LS Europoort, Holland Harbour 5596 PO Box 1143 3180 AC Rozenburg T: +31 (0)181 - 250 050 F: +31 (0)181 - 261 466 info@vermeuleneuropoort.com www.vermeuleneuropoort.com

Vermeulen

Noord Potklei 6 9351 VS Leek Industrial Area Leeksterveld T: +31 (0)594 - 820 209 info@vermeulennoord.com www.vermeulennoord.com

Hydraulic Tools

Member of the Elivesto Group


Welcome to

Vermeulen BV your supplier for all hoisting, shipsrigging and mooring equipment.

We as Vermeulen B.V., a member of Elivesto Group and originated from a 1950’s ship supply company, nowadays specialize in the supply, manufacturing, servicing, testing and certification of a vast array of hoisting, shipsrigging and mooring equipment. In recent years, under the guidance and expertise of the founder and current owner Tom Vermeulen, the company has enjoyed vast expansion in terms of products, service, technology and clientele. This has resulted in the establishment of Elivesto Group in 2009 which has enabled Vermeulen B.V. to provide you with an even broader range of products and services in the industrial and maritime sectors via its other group members: -

Tecmacon Structures B.V. Dry Bulk Solutions B.V. Crystal Coating Technologies B.V. Vitalitas Recruitment & Secondment B.V. Gloning Cranes Benelux B.V.

Through the years Vermeulen B.V. has built up a reputation as an innovating partner who has introduced a variety of revolutionary products applicable in many industries to its internationally operating clientele. Our strategically located facilities in the port of Rotterdam (Europoort) and near the harbour of Groningen (Eemshaven) in Leek (Gr) ensure easy and rapid access to a variety of forwarding facilities. Vermeulen BV has a team of professionals, a well-equipped workshop and spacious stores in which most of the product range is kept in stock. Quality control is ensured by our Lloyds Register accredited ISO-9001:2000, ISO-18001 (OHSAS) and EKH (Recognized Inspection Agencies for Lifting Equipment) certification. As a special service for our maritime affiliated customers we offer a Bureau Veritas Mode 1 certification in accordance with ILO 152. This tailor made service enables us to independently certify all lifting and rigging equipment for use on board vessels without the delays normally caused by the witnessing of surveyors. Outlined in this brochure is an overview of a selected range of products from within our broader scope of supplies. For additional information we like to welcome you to our website www.elivesto.com from where you can browse the “Vermeulen Europoort” pages. For a specific advice you can always count on our expert staff who throughout the years have faithfully provided our clients with customized advice when choosing from our extensive range of products and services. We are available 24/7 by phone on +31 (0)181-250050.


INDEX

Single acting low height cylinders

4

Hollow piston cylinders

5

Multi-purpose cylinders

6

High tonnage double acting cylinders

7

Single acting pull cylinders

8

Failsafe cylinders with lock ring

9

Manually operated pumps

10

Foot operated pump assembly

13

Electric driven hydraulic pumps

14

Air driven & petrol driven hydraulic pumps

17

System components

18

Jacks

20

Nut splitters

24

Flange spreaders

27

Jaw spreaders

30

Manually operated hydrotest pumps

31

Hydro test pumps - optional extras

32

Air driven hydrotest pumps

33

Hydraulic torque wrenches

34

Ratchet heads

37

Backup wrenches

39

Hydraulic pumps for torque wrenches

40

Stud bolt tensioners & conversion kits

41

Sub-sea stud bolt tensioners

52

Tensioner pumps and accessories

54

Hydraulic pullers & puller kits

55

Wire rope cutters

57

Chain cutters

59

Punchers

60

Cable crimping tools

62

Jacking systems

67


SINGLE ACTING LOW HEIGHT CYLINDERS

HOLLOW PISTON CYLINDERS

SINGLE ACTING LOW HEIGHT CYLINDERS

HOLLOW PISTON CYLINDERS

HVL - VERY LOW HEIGHT PANCAKE CYLINDERS

HHS - SINGLE ACTING HOLLOW PISTON CYLINDERS

HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS

C

D

Working pressure 700 Bar Single acting load return Surface treated piston rod Low friction bearing surfaces Anti-extrusion seals

B

Stroke mm

Oil cap. cm³

Cyl. eff. area cm²

Weight kg

A

B

HVL10 HVL20 HVL30 HVL50 HVL100

10 20 32 50 104

6 6 6 6 6

9 17 27 43 88

14.4 28.6 45.6 71.3 146.5

1.6 2.6 3.0 7.2 15.6

28 32 34 45 65

87 104 120 158 200

HPS - LOW HEIGHT PAD CYLINDERS

Handle (HPS1000 & HPS1500)

Working pressure 700 Bar Single acting, spring assisted return Surface treated piston rod Low friction bearing surfaces Anti-extrusion seals

HPS50 HPS51 HPS100 HPS200 HPS300 HPS500 HPS750 HPS1000 HPS1500

4.5 4.5 10 20 32 50 73 109 147

Stroke mm 6 16 10 11 12 15 16 16 16

Oil cap. cm³ 4 10 14 31 55 107 164 245 330

Stroke mm

Oil cap. cm³

HLS101 HLS201 HLS301 HLS302 HLS501 HLS502 HLS1001 HLS1002 HLS1501 HLS1502

10 20 32 32 50 50 109 109 147 147

40 44 25 60 25 60 25 60 25 50

58 126 114 274 178 428 384 921 516 1031

38 52 60 75 100

G2

111 111 111 111 76

16.0 19.0 19.5 29.0 37.0

D

65mm m

C

E

A I B

E

Cyl. eff. area cm² 6.4 6.4 14.4 28.6 45.6 71.3 102.7 153.4 206.2

Weight kg 0.8 0.9 1.6 2.6 4.2 6.6 10.4 23.2 28.5

65mm

Working pressure 700 Bar Spring assisted return Surface treated piston rod Low friction bearing surfaces Anti-extrusion seals Optional tilting saddles Capacity tonnes

G1

Dimensions in mm C D

H

HLS - LOW HEIGHT CYLINDERS

Model number

F

A E

Capacity tonnes

Capacity tonnes

A 32 42 46 52 59 67 81 91 100 C G

F

B

Dimensions in mm D E F G1 G2

C

60 60 81 100 115 140 165 215 215

38 38 56 76 95 114 140 180 191

24 24 38 51 60 70 82 114 114

20 20 34 40 46 54 67 75 83

19 19 28 39 48 60 70 90 95

5.6 5.6 6.8 8.8 8.8 10.8 13.0 12.8 13.0

H

9.75 9.75 11.25 14.25 14.25 17.25 19.00 19.00 19.00

F

26 26 37 50 52 67 76 130 117

I 19 19 19 19 19 20 21 29 29

D

45 degrees (*)

A

Working pressure 700 Bar Spring assisted return Surface treated piston rod Low friction bearing surfaces Anti-extrusion seals Optional piston rod saddles

65mm Stroke lengths from 50 to 305mm A

H

90°

I

Working pressure 700 Bar

G

B

HHR302HHR302

HHR306

Model Capacityacting Strokehollow Oil cap. eff. Weight Dimensions mm (unless otherwiseof stated) The HHR double pistonCyl. cylinder range incorporates all of theindesign features the HHS A B C D E F G H and I number tonnes mm cm³ area cm² kg range with the added benefit of double acting design, which greatly enhances speed of operation 3/ ’’-16un 30 2 HHS101 11 25 38 20 M8 51 19 15.8 2.8 39 70 110 Additionally 4 performance particularly in the longer length stroke options. a substantial hydraulic pulling 3/ ’’-16un 30 20 2models M8 51in 19 HHS102 11 in the 50 piston79retraction 15.8 3.0operation. 70 38range 140Standard 4 force is available mode of are featured this 20 2 3/4’’-16un 30 M8 51 19 HHS106 however 11 152 stroke 15.8 10.2 are available 240 and tonnage 297 70 on38 catalogue, other options request. HHS202 23 50 167 HHS206 23 150 500 HHS302 33 50 233 Double acting design HHS306 33 152 710 Nitrocarburised piston rod HHS603 61 76 651 Annular area overload protection HHS606 61 150 1285 Low friction bearing surfaces HHS1003 102 76 1088 Anti-extrusion seals HHS1006 102 150 2147

33.3 33.3 46.7 46.7 85.7 valve 85.7 143.1 143.1

7.0 13.8 10.6 19.2 28.0 40.6 64.0 75.0

Optional piston rod saddles (see page 23) Collar thread protector supplied as standard

160 100

51

30

3 7/8’’-12un 40

M8 82.5 31

306 100

51

30

E 3 7/8’’-12un 40

M8 82.5 31

165 115

60

35

* 4 1/2’’-12un 40

M8

92

31

M8

92

31

C

320 115

60

35

4 1/2’’-12un

226 160

92

55

6 1/4’’-12un 59

M12 130 31

315 160

92

55

6 1/4’’-12un 59

M12 130 31

276 213 127 81

8 3/8’’-12un 60

M16 178 45

350 213 127 81

8 3/8’’-12un 60

M16 178 45

40

F

A J

HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS

E 76mm C

Note : 33 & 61 tonne models feature 2 base mounting holes at 90° from coupler

* F

Working pressure 700 Bar Double acting design Surface treated piston rod Annular area overload protection valve Low friction bearing surfaces Anti-extrusion seals Optional piston rod saddles

I D B

J

G

A

G

65mm

* = see page 24 I

Note : 33 & 61 tonne models D mounting feature 2 base B holes at 90° from coupler

45°

45°

H

H

E H B

Cyl. eff. area cm² 14.4 28.6 45.6 45.6 71.3 71.3 153.4 153.4 206.2 206.2

(*) = HLS101 features 2 base mounting holes at 90° from coupler

Weight kg

A

B

2.4 4.8 5.0 7.0 8.4 10.4 19.8 24.0 37.0 42.0

95 102 83 119 91 126 108 143 130 155

70 90 102 102 127 127 178 178 216 216

Dimensions in mm C D E F 38 51 60 60 70 70 114 114 114 114

M8 M8 M8 M8 M8 M8 M12 M12 M12 M12

40 60 80 80 80 80 140 140 165 165

M4 M5 M5 M5 M5 M5 M8 M8 M8 M8

G

H

26 40 40 40 40 40 55 55 75 75

19 19 19 19 20 20 30 30 41 41

Model Model number number

Capacity Capacity Push Pull Pull Stroke Stroke Oil Oilcap. cap. Cyl. Cyl.eff. eff. Weight Weight Push tonnes mm cm³ area areacm² cm² kg kg tonnes mm cm³

HHR302 HHR302 HHR306 HHR306 HHR3012 HHR3012 HHR603 HHR603 HHR606 HHR606 HHR6010 HHR6010 HHR1002 HHR1002 HHR1003 HHR1003 HHR1006 HHR1006 HHR2508 HHR1508

33 33 33 33 33 33 61 61 61 61 61 61 102 102 102 102 102 102 247 152

HHR2508 247

4

D

Capacities from 33 to 247 tonnes

Model number

Model number

E C

24 24 24 24 24 24 38 38 38 38 38 38 43 43 43 43 43 43 89 71

51 51 150 150 305 305 76 76 152 152 254 254 50 50 76 76 152 152 203 203

238 238 701 701 1424 1424 652 652 1304 1304 2179 2179 715 715 1087 1087 2174 2174 7039 4320

76

203

7039

46.7 12.2 12.2 46.7 46.7 17.6 17.6 46.7 46.7 25.7 46.7 25.7 85.7 30.6 30.6 85.7 85.7 41.6 41.6 85.7 85.7 52.5 85.7 52.5 143.1 61.3 61.3 143.1 143.1 68.5 68.5 143.1 143.1 90.0 90.0 143.1 346.5 170.0 269.0 212.8 346.5 269.0

Dimensionsininmm mm(unless (unlessotherwise otherwisestated) stated) Dimensions

A AB B C C DD

EE

FF

GG

H H

60.33535 40 M8 M8 92 92 180180 115115 60.3 40 1/ ’’-12un 40 M8 60.335354 14/2’’-12un 92 2 279279 115115 60.3 40 M8 92 1/ ’’-12un 40 M8 60.335354 14/2’’-12un 92 2 434434 115115 60.3 40 M8 92 1/ ’’-12un 45 M12 130 4 239239 1601609292 55556 16/4’’-12un 45 M12 130 1/ ’’-12un 45 M12 130 4 315315 1601609292 55556 16/4’’-12un 45 M12 130 1/ ’’-12un 45 M12 130 6 417 160 92 55 1 4 417 160 92 55 6 /4’’-12un 45 M12 130 3/ ’’-12un 40 M16 178 14080808 38/8’’-12un 8 283284 213213140 40 M16 178 3/ ’’-12un 40 M16 178 308 213 140 80 8 8 310 213 140 80 8 3/8’’-12un 40 M16 178 3/ ’’-12un 40 M16 178 14080808 38/8’’-12un 8 386387 213213140 40 M16 178 Optional 500 340 250 150 - Optional n/a n/a n/a n/a 503 270 184 102 1/ ’’-12un 2 4 14/2’’-12un

505 350 254 150

n/a

n/a

n/a

II

JJ

28 28 28 28 28 28 31 31 31 31 31 31 82 82 82 82 82 82 98 98

119 119 218 218 373 373 166 166 242 242 344 344 208 208 234 234 310 310 389 389

n/a 98 389

5


MULTI-PURPOSE CYLINDERS

HIGH TONNAGE DOUBLE ACTING CYLINDERS

MULTI-PURPOSE CYLINDERS

HIGH TONNAGE DOUBLE ACTING CYLINDERS

HSS - SINGLE ACTING MULTI-PURPOSE CYLINDERS

HIGH DOUBLE ACTING CYLINDERS HDA - TONNAGE DOUBLE ACTING CYLINDERS

D * *

pressure 700CYLINDERS Bar HDAWorking - DOUBLE ACTING

* E C

Working pressure 700 Bar Spring assisted return Surface treated piston rod Low friction bearing surfaces Anti-extrusion seals Collar threads withstand full load Base mounting holes on all models, except HSS308 Piston rod thread on all models up to 30 tonnes Optional piston rod saddles Model number

Capacity tonnes

Stroke mm

4.5 4.5 4.5 4.5 4.5 10 10 10 10 10 10 10

25 50 75 100 125 25 56 100 150 206 250 305

HSS51 HSS52 HSS53 HSS54 HSS55 HSS101 HSS102 HSS104 HSS106 HSS108 HSS1010 HSS1012

16 32 48 64 80 36 81 144 217 297 361 440

6.4 6.4 6.4 6.4 6.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4

1.0 1.2 1.4 1.5 1.8 1.8 2.4 3.0 4.2 5.0 5.4 6.2

A G

H F

B 65mm

Internal annular area overload protection valve Working pressure Bar Low friction bearing700 surfaces Internal annular area overload protection valve Surface treated piston rod Low friction bearing surfaces Anti-extrusion seals Surface treatedholes piston*rod Base mounting Anti-extrusion seals Up to mounting 152 tonnes : * From 203 tonnes : Base holes Flat saddle Tilting saddle Up to 152 tonnes : From 203 tonnes : Piston rod thread Piston without thread Flat saddle Tilting saddle Collar thread Excluding collar thread Piston rod thread Piston without thread * Base mounting holes are for location ofExcluding cylinder only. They are not Collar thread collar thread designed to resist the full capacity of the cylinder Capacity

Dimensions in mm (unless otherwise stated) A

B

C

D

E

F

G

H

107 132 157 182 207 100 131 175 225 281 325 379

38 38 38 38 38 57 57 57 57 57 57 57

24 24 24 24 24 35 35 35 35 35 35 35

1 1/2’’-16un

28 28 28 28 28 27 27 27 27 27 27 27

M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8

25 25 25 25 25 40 40 40 40 40 40 40

19 19 19 19 19 19 19 19 19 19 19 16

HSS152 HSS154 HSS156 HSS1510 HSS252 HSS254

14.5 14.5 14.5 14.5 25 25

50 100 150 250 51 102

101 203 304 507 178 356

20.3 20.3 20.3 20.3 34.9 34.9

3.4 5.0 6.6 8.8 6.5 8.0

154 204 254 354 174 225

70 70 70 70 86 86

HSS256 HSS2510 HSS2514 HSS2518 HSS308 HSS502

25 25 25 25 29 50

150 250 356 457 205 51

524 874 1242 1597 860 364

34.9 34.9 34.9 34.9 41.9 71.3

9.6 12.6 16.8 21.4 18.6 13.0

273 374 480 611 374 150

86 86 86 86 102 127

54 54 54 54 57 79

50 50 50 50 73 109 109 109

102 152 203 330 152 102 153 254

728 1084 1448 2354 1561 1565 2347 3896

71.3 71.3 71.3 71.3 102.7 153.4 153.4 153.4

16.8 20.0 23.2 33.6 31.0 41.6 49.8 65.5

201 251 302 429 272 223 274 375

127 127 127 127 146 185 185 185

79 79 79 79 95 114 114 114

HSS504 HSS506 HSS508 HSS5013 HSS756 HSS1004 HSS1006 HSS10010

6

Oil cap. Cyl. eff. area Weight cm³ cm² kg

D C

1 1/2’’-16un 1 1/2’’-16un 1 1/2’’-16un 1 1/2’’-16un 2 1/4’’-14un 2 1/4’’-14un 2 1/4’’-14un 2 1/4’’-14un 2 1/4’’-14un 2 1/4’’-14un 2 1/4’’-14un

2 3/4’’-16un 39 M10 48

41 41 2 3/4’’-16un 41 2 3/4’’-16un 41 2 3/4’’-16un 54 3 5/16’’-12un 54 3 5/16’’-12un

39 39 39 49 49

M10 M10 M10 M12 M12

48 48 48 60 60

19.0 19.0 19.0 19.0 25.0 25.0

5’’-12un

55

25.0 M12 60 25.0 M12 60 25.0 M12 60 25.0 - 50.0 M12 85 20.0

5’’-12un

55 55 55 55 45 50 50 50

M12 M12 M12 M12 M12 M12 M12 M12

3 5/16’’-12un 49 M12 60 3 5/16’’-12un 49 3 5/16’’-12un

49

3 5/16’’-12un 49 3 5/16’’-12un 50

5’’-12un 5’’-12un 5’’-12un 5 3/4’’-12un 6 7/8’’-12un 6 7/8’’-12un 6 7/8’’-12un

85 85 85 85 115 146 146 146

20.0 20.0 20.0 20.0 31.5 32.0 32.0 32.0

Model number Model HDA256 number

HDA506 HDA256 HDA5013 HDA506 HDA1006 HDA5013 HDA10013 HDA1006 HDA1506 HDA10013 HDA15012 HDA1506 HDA2006 HDA15012 HDA20012 HDA2006 HDA3006 HDA20012 HDA4006 HDA3006 HDA5006 HDA4006 HDA5006

Push Pull Stroke Oil cap. Cyl. eff. area Weight Capacity tonnes mm litres cm² kg Push Pull Stroke Oil cap. Cyl. eff. area Weight 25 10 152 0.53 34.9 15.0 tonnes mm litres cm² kg 50 25 50 50 109 50 109 109 152 109 152 152 203 152 203 203 326 203 398 326 520 398 520

15 10 15 15 36 15 36 36 79 36 79 79 79 -

152 152 330 152 152 330 330 152 152 330 305 152 152 305 305 152 152 305 152 152 152 152 152

1.08 0.53 2.35 1.08 2.33 2.35 5.06 2.33 3.26 5.06 6.53 3.26 4.33 6.53 8.69 4.33 6.95 8.69 8.49 6.95 11.09 8.49 11.09

HGS - SINGLE ACTING LOAD RETURN CYLINDERS HGS - SINGLE ACTING LOAD RETURN CYLINDERS

71.3 34.9 71.3 71.3 153.3 71.3 153.3 153.3 214.2 153.3 214.2 214.2 285.2 214.2 285.2 285.2 457.4 285.2 558.9 457.4 729.9 558.9 729.9

28.4 15.0 42.6 28.4 64.5 42.6 89.0 64.5 90.0 89.0 120.5 90.0 129.8 120.5 167.4 129.8 193.0 167.4 286.0 193.0 372.0 286.0 372.0

Working pressure 700 Bar Stop ring to prevent over extension Working pressure 700 Bar Single acting load return design Stop ring to prevent over extension Surface treated cylinder bore Single actingbearing load return design Low friction surfaces Surface treated cylinder bore Surface treated piston rod Low friction bearing Anti-extrusion seals surfaces Surface treated piston rod Tilting saddle fitted as standard Anti-extrusion seals Tilting saddle fitted as standard Stroke Oil cap. Cyl. eff. area Weight Model Capacity mm litres cm² kg number tonnes Model Capacity Stroke Oil cap. Cyl. eff. area Weight 3.26 214.3 90 HGS1506 152 152 mm litres cm² kg number tonnes HGS2002 HGS1506 HGS2006 HGS2002 HGS3002 HGS2006 HGS3006 HGS3002 HGS3006

203 152 203 203 326 203 326 326 326

50 152 152 50 50 152 152 50 152

1.45 3.26 4.33 1.45 2.29 4.33 6.87 2.29 6.87

285.1 214.3 285.1 285.1 457.7 285.1 457.7 457.7 457.7

98 90 127 98 174 127 214 174 214

D C

E

E A I

F

G

A

65mm I

F H

G

65mm B

H

B

Base mounting holes (F) will not withstand full load

Dimensions in mm (unless otherwise stated) A

B

C

A

D

E

F

G

H

Dimensions5/in mm (unless otherwise stated) 53 50 3

287 92 295 287 473 295 304 473 482 304 310 482 463 310 327 463 480 327 366 480 394 366 435 394

B

127 92 127 127 178 127 178 178 210 178 210 210 254 210 254 254 312 254 360 312 397 360

C

79 50 79 79 114 79 114 114 114 114 114 114 140 114 140 140 165 140 216 165 203 216

16’’-12un

D

F

M12 M10 M12 M12 M12 M12 M12 M12 M16 M12 M16 M16 Optional M20 Optional 8’’-12un 55 M16 Optional M20 Optional Optional M20 Optional Optional M20 Optional Optional M20 Optional Optional M24 Optional Optional M20 Optional Optional M24 Optional Optional M24 Optional

5’’-12un 3 5/16’’-12un 5’’-12un 5’’-12un 6 7/8’’-12un 5’’-12un 6 7/8’’-12un 6 7/8’’-12un 8’’-12un 6 7/8’’-12un 8’’-12un 8’’-12un

435 397 203

E

55 53 55 55 51 55 51 51 55 51 55 55

M10 60

Optional

Optional

G

85 60 85 85 146 85 146 146 160 146 160 160 185 160 185 185 158 185 203 158 203 203

I

30 212

H

20 30 20 20 30 20 30 30 35 30 35 35 43 35 43 43 50 43 55 50 65 55

I

216 212 394 216 226 394 404 226 231 404 384 231 238 384 391 238 262 391 277 262 300 277

M24 203 65 300

C

Removable lifting eyes

D

Removable lifting eyes

D

C

A A

E B

E

B

A 331 A 224 331 345 224 297 345 398 297 398

Dimensions in mm B C D Dimensions in mm 210 114 100 B C D 254 210 254 254 310 254 310 310 310

140 114 140 140 165 140 165 165 165

135 100 135 135 150 135 150 150 150

E 35 E 43 35 43 43 50 43 50 50 50

7


SINGLE ACTING PULL CILINDERS

FAILSAFE CYLINDERS WITH LOCK RING FAILSAFE CYLINDERS WITH LOCK RING

HPC - SINGLE ACTING PULL CYLINDERS

HPC - SINGLE ACTING PULL CYLINDERS

HFL - SINGLE ACTING FAILSAFE CYLINDERS WITH LOCK RING - LOW HEIGHT

Working pressure 700 Bar HPC506

Working pressure 700 Bar Single acting load return design Surface treated cylinder bore Low friction bearing surfaces Surface treated piston rod Anti-extrusion seals Tilting saddle fitted as standard Overstroke restrictor port

Capacities from 10 to 50 tonnes

Stroke length 152mm

HPC106

Model number

HPC306

The HPC pull cylinder range comprises of four models, with capacities ranging from 10 tonnes to 50 tonnes of pulling force. All models are 700 Bar maximum working pressure and feature a single acting, spring assisted return piston, with a 152mm stroke length. Fitted with easily replaceable machined pulling eyes on the piston rod and cylinder base, the 10 tonnes capacity version can also be supplied with clevis eye attachments. Typical applications for HPC pull cylinders are plate alignment prior to welding in shipyards, cable tensioning and heavy load moving using chains or wire ropes. Spring assisted return Surface treated piston rod Replaceable pulling and clevis eyes Piston wiper prevents contamination

C G

E D F

A B

HPC106C

C

822

HPC106 HPC106C

10 10

152 152

228 228

15.0 15.0

12.0 15.5

578 581

730 733

HPC306 HPC506

30 50

152 152

636 1078

41.8 71.0

31.0 54.0

672 785

825 937

114 58 145 149

67 99 105 130

30 35 39 52

51 50 45 45 45

363 770 1070 1647 3287

71.3 153.4 214.3 366.1 729.9

14.2 25.1 44.0 69.4 186.0

Dimensions in mm B C D

A 125 137 150 159 192

127 178 216 273 400

95 140 165 216 305

70 115 135 130 180

19 20 28 31 43

C D

HFG - SINGLE ACTING FAILSAFE CYLINDERS WITH LOCK RING Working pressure 700 Bar Single acting load return design Surface treated cylinder bore Low friction bearing surfaces Surface treated piston rod Anti-extrusion seals Tilting saddle fitted as standard Overstroke restrictor port Model number

E

A 65mm

E B

Capacity Stroke Oil cap. Cy. eff. area tonnes mm litres cm²

Weight kg

A

Dimensions in mm B C D

E

50

50

0.36

71.3

15.4

172

127

95

70

25.0

F

G

50 50 109 109 109 152 152 152 203 326

102 150 50 100 150 50 100 150 152 150

0.73 1.07 0.77 1.53 2.30 1.07 2.14 3.21 4.33 6.87

71.3 71.3 153.4 153.4 153.4 214.3 214.3 214.3 285.1 457.7

20.6 25.0 33.5 47.5 61.5 69.5 84.0 89.5 137.0 228.5

224 272 184 240 311 238 288 338 362 417

127 127 178 178 178 216 216 216 254 310

95 95 140 140 140 165 165 165 190 241

70 70 115 115 115 135 135 135 135 150

25.0 25.0 27.5 27.5 27.5 42.0 42.0 42.0 50.0 50.0

33 30 51 69

-

HFG4006 HFG5006

398 520

151 152

8.44 11.10

559.0 729.9

308.5 457.0

459 498

342 400

267 305

180 180

70.0 80.0

HPC106 HPC306 HPC506

Dimensions in mm C D E

B

HFG504 HFG506 HFG1002 HFG1004 HFG1006 HFG1502 HFG1504 HFG1506 HFG2006 HFG3006

B

B

E

Capacity Stroke Oil cap. Cyl. eff. area Weight mm cm³ cm² kg tonnes 50 109 152 260 520

A

HFG502

A

A

HFL502 HFL1002 HFL1502 HFL2502 HFL5002

65mm

F E D

Model Capacity Stroke Oil cap. Cyl. eff. area Weight number tonnes mm cm³ cm² kg

C D

36

-

9


MANUALLY OPERATED PUMPS

MANUALLY OPERATED PUMPS HP - MANUALLY OPERATED PUMPS - ALUMINIUM

HP - MANUALLY OPERATED PUMPS - STEEL

HP - MANUALLY OPERATED PUMPS - STEEL

HP - MANUALLY OPERATED PUMPS - ALUMINIUM

Two speed operation

Single or two speed operation HP232

HP257

HP227D

Choice of control valves

Working pressure 700 Bar

Working pressure 700 Bar

Five models with choice of control valve

HP227

HP110

HP110

HP212

The HP manually operated pump range offers a choice of single or two speed operation and all models are supplied complete with a pre-filled oil reservoir, ready for immediate use. All models have a maximum working pressure of 700 Bar and the range includes pump models suitable for use with either single acting cylinders or tools. The HP range offers the ideal solution for applications where completely independent, portable hydraulic power is required. With low handle effort characteristics for easy operation, all models are of strong durable construction. Hi-Force HP manually operated pumps have a proven track record industry wide and offer excellent value for money in portable hydraulic power.

Oil reservoir capacity up to 5 litres Durable steel construction External pressure release valve Factory set safety relief valve Changeover pressure for two speed models is 14 Bar

The HP manually operated aluminium pump range offers two speed operation and all models are supplied complete with a pre-filled oil reservoir, ready for immediate use. All models have a maximum working pressure of 700 Bar and the range includes pump models suitable for use with either single or double acting cylinders and tools. The HP range offers the ideal solution for applications where completely independent, portable hydraulic power is required. With low handle effort characteristics for easy operation and lightweight design, all models are of strong durable construction. Hi-Force HP manually operated pumps have a proven track record industry wide and offer excellent value for money in portable hydraulic power. Oil reservoir capacity up to 5 litres Lightweight aluminium construction External pressure release valve Factory set safety relief valve Changeover pressure 14 Bar

B E C D A

3/ ”-1 8”-18NPT

B E D C

A

Displacement per stroke cm³

Usable Handle Model Valve oil cap. effort Weight 1st stage 2nd stage number type litres kg kg Single speed hand operated pumps for single acting cylinders and tools HP145 HP110

2-way 2-way

2.9 2.9

-

0.45 1.0

45 45

4.6 5.6

A 360 560

Dimensions in mm B C D 128 128

145 145

134 134

Handle Usable Weight effort oil cap. nd st 1 stage 2 stage kg kg litres Two speed hand operated pumps for single acting cylinders and tools

E 40 40

Valve type

HP212 HP232

2-way 2-way

12.9 12.9

2.3 2.3

1.0 2.0

40 40

HP252

2-way

12.9

2.3

5.0

40

Dimensions in mm A

B

C

D

E

4.0 6.9

536 536

142 160

115 140

100 140

40 51

9.6

585

160

150

140

51

Two speed hand operated pumps for double acting cylinders and tools

Two speed hand operated pumps for single acting cylinders and tools

10

Displacement per stroke cm³

Model number

HP227

2-way

12.9

2.3

2.3

38

10.5

544

168

145

135

53

HP232D

4-way

12.9

2.3

2.0

40

8.7

555

160

180

140

32/74

HP257

2-way

12.9

2.3

5.0

38

15.2

545

168

145

135

53

HP252D

4-way

12.9

2.3

5.0

40

13.6

600

160

180

140

32/74

27

28

11


MANUALLY OPERATED PUMPS

FOOT OPERATED PUMP ASSEMBLY HP227FPC HP227FPC -- FOOT FOOT OPERATED OPERATED PUMP PUMP ASSEMBLY ASSEMBLY

HP - MANUALLY OPERATED PUMPS - HIGH FLOW

HP - MANUALLY OPERATED PUMPS - HIGH FLOW

HP227FPC - FOOT OPERATED PUMP ASSEMBLY

High flow manual pump

Working Working pressure pressure 700 700 Bar Bar

Working pressure 700 Bar

Two Two stage stage operation operation

The The HP227FPC HP227FPC manually manually operated operated foot foot pump pump is is supplied supplied complete with 100mm diameter pressure gauge, complete with 100mm diameter pressure gauge, gauge gauge mounting mounting block block and and 3 3 metre metre length length hydraulic hydraulic hose hose with with CM1 CM1 quick quick connect connect male male coupler. coupler. Ideally Ideally suited suited for for use use with with Hi-Force Hi-Force CH series crimper heads and all other Hi-Force CH series crimper heads and all other Hi-Force 700 700 bar bar maximum maximum working working pressure, pressure, hydraulic hydraulic tools tools that that require require a a remote remote pump pump operation, operation, the the HP227FPC HP227FPC has has a a superb superb two two speed low low pressure pressure displacement displacement (12.9 (12.9 cm3 cm3 per per stroke) stroke) with with speed automatic changeover to high pressure displacement (2.3 automatic changeover to high pressure displacement (2.3 cm cm per per stroke) stroke) up up to to 700 700 Bar. Bar. Supplied Supplied with with a a pre-filled pre-filled oil oil reservoir reservoir offering offering a a usable usable oil oil capacity capacity of of 2.3 2.3 litres, litres, the the HP227FPC HP227FPC is is supplied supplied ready ready for for immediate immediate use. use.

HP245D

The HP245 range of high flow, two speed, manually operated pumps is ideally suited for applications where high tonnage cylinders are to be used on sites, without any available electric or compressed air power supply. Both models are suitable for working pressures up to 700 Bar and the very high, low pressure displacement (113 cm続 per stroke), enables fast piston extension (and retraction) under no load. These high performance pumps are also ideally suited to multiple cylinder lifting applications where a larger volume of oil is required to complete the job. Available with a 2-way valve for single acting cylinders or a 4-way valve for double acting cylinders, both models are supplied with a pre-filled 10 litre oil reservoir and are ready for immediate use.

D

Durable steel construction Factory set safety relief valve Changeover pressure 28 Bar Low handle effort characteristics 10 litres of usable oil capacity

Model Model number number

F

B C A

Complete Complete with with accessories accessories

HP227FPC HP227FPC

2 stage with semi automatic change-over

HP227FPC HP227FPC

E

Displacement Displacement Valve per Valve per stroke stroke cm続 cm続 st stage 2nd stage 1 type st type 1 stage 2nd stage 2-way 2-way

12.9 12.9

2.3 2.3

Usable Usable oil oil cap. cap. litres litres

Handle Handle effort effort kg kg

2.3 2.3

39 39

B B

Dimensions Dimensions in in mm mm

Weight Weight kg kg

Material Material Steel Steel

B B

A A

720 720

160 160

14.5 14.5

C C

200 200

BPP BPP -- BATTERY BATTERY POWERED POWERED HYDRAULIC HYDRAULIC PUMP PUMP

G

L

Model Model Max Max working working Oil Oil Cap Cap pressure number litres pressure number litres

K

BPP107 BPP107 I

J

BPP107 BPP107

Displacement per stroke cm続

Usable oil cap. Model Valve 1st stage 2 nd stage litres number type Two speed hand operated pump for single acting cylinders and tools 2-Way 113 4 10 HP245 Two speed hand operated pump for double acting cylinders and tools 4-Way 113 4 10 HP245D

Handle effort kg

Material

Weight kg

40

Steel

29.5

40

Steel

31.0

700 700 bar bar

Dimensions Dimensions in in mm mm

0.7 0.7

Oil Oil Flow Flow Weight lit/min Weight lit/min 1st stage 2nd stage 1st stage 2nd stage kg kg 0.5 0.5

0.15 0.15

6.6 6.6

Length Length

Width Width

Height Height

355 355

160 160

260 260

The The Hi-Force Hi-Force BPP107 BPP107 battery battery powered powered hydraulic hydraulic pump pump is is designed designed for for operator operator convenience convenience in in terms terms of of handling and power supply. Driven by a powerful 14.4V long life battery the unit takes away the physical handling and power supply. Driven by a powerful 14.4V long life battery the unit takes away the physical effort effort required required by by a a manually manually operated operated hand hand or or foot foot pump, pump, whilst whilst at at the the same same time time eliminating eliminating the the need need for for an an external external power source. The pumps ergonomic lightweight design (6.6 kg) also makes the unit very portable power source. The pumps ergonomic lightweight design (6.6 kg) also makes the unit very portable and and user user friendly an friendly for for the the operator operator with with a a handy handy shoulder shoulder strap strap supplied supplied with with the the pump. pump. The The pump pump incorporates incorporates an automatic pressure relief and release valve meaning that the pressure automatically relieves once the pump automatic pressure relief and release valve meaning that the pressure automatically relieves once the pump reaches its its maximum maximum pressure pressure of of 700 700 bar, bar, making making the the pump pump ideal ideal for for use use with with Hi-Force Hi-Force CH CH series series crimping crimping tools, tools, reaches NS series Nut Splitters, HCH Cutters and HKP series knockout punchers. NS series Nut Splitters, HCH Cutters and HKP series knockout punchers.

ACCESSORIES ACCESSORIES

Dimensions in mm

12

A A

BPP - BATTERY POWERED HYDRAULIC PUMP

H

Model number

A

B

C

D

E

F

G

H

I

J

K

L

HP245

420

175 175

124 124

15 15

1046 1046

200 200

63 63

47 47

700 700

205 205

173 173

270 270

HP245D 420

C C

Model Model

CU110 CU110 CU220 CU220 MP220 MP220

29

126 126

Description Description

Model Model

CCU144 Charger CCU144 Charger 110V 110V BP144 Charger 220/230V BP144 Charger 220/230V Power supply 220/230V to operate unit directly from mains Power supply 220/230V to operate unit directly from mains

Description Description

Car Car cigarette cigarette lighter lighter charger charger unit unit Battery Pack 14.4V Battery Pack 14.4V

13


ELECTRIC DRIVEN HYDRAULIC PUMPS

ELECTRIC DRIVEN HYDRAULIC PUMPS ELECTRIC DRIVEN HYDRAULIC PUMPS

HEP1 - ELECTRIC DRIVEN LIGHTWEIGHT MINI PUMPS WITH CARRYING STRAP

HEP1 - ELECTRIC DRIVEN LIGHTWEIGHT MINI PUMPS WITH CARRYING STRAP

HEP103 - ELECTRIC DRIVEN PUMPS - COMPACT SERIES

HEP103442LS

Working pressure 700 bar Choice of valve options Compact, lightweight & powerful Integrated carrying handle Pressure gauge and remote control fitted as standard Suitable for single acting and double acting cylinders and tools Dimensions 208 x 212 x 342 mm (LxWxH)

Working pressure 700 Bar

Two-stage design, changeover pressure 10 Bar

Extremely compact, lightweight & powerful HEP1212S 1212S

The HEP1 range of two stage electric driven hydraulic mini pumps, offers the smallest and lightest weight, electric powered pump in the Hi-Force product range. Available with a choice of 110 volt or 240 volt single phase electric motor, both models feature an electric solenoid operated valve, complete with remote hand pendant controller and 3 metre control cable as standard. The two stage design of these pumps incorporates an automatic changeover from low to high pressure ensuring that an optimum pressure and flow rate combination is achievable from an extremely compact pump. 110 or 240V single phase motor options Internal safety overload valve Supplied with carrying strap

Model number

Motor voltage

Maximum pressure bar

HEP103241LS HEP103242LS HEP103241S HEP103242S HEP103341 HEP103342 HEP103441 HEP103442 HEP103441LS HEP103442LS

110 V 240 V 110 V 240 V 110 V 240 V 110 V 240 V 110 V 240 V

700 700 700 700 700 700 700 700 700 700

Maximum flow rate l/min 1st stage 2 nd stage 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50

Changeover Usable pressure Remote pendant oil capacity Weight bar functions litres kg

0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35

150 150 150 150 150 150 150 150 150 150

advance/retract advance/retract advance/retract advance/retract motor on/off motor on/off motor on/off motor on/off advance/retract advance/retract

4 4 4 4 4 4 4 4 4 4

19.2 19.2 20.5 20.5 18.1 18.1 18.1 18.1 20.5 20.5

Models with suffix “LS” have normally closed valve, models with suffix “S” have normally open valve

Motor voltage

Maximum pressure bar

110 V - 1 Ph 240 V - 1Ph

700 700

Model number HEP1211S HEP1212S

Maximum flow rate l/min 1st stage 2nd stage 2.00 2.00

0.2 0.2

Valve type

Usable oil cap. litres

Weight kg

2-way 2-way

0.8 0.8

7.5 7.5

HEP 2/3/5 - ELECTRIC DRIVEN PUMPS - HEAVY DUTY HEP207422

Working pressure 700 bar Externally adjustable pressure relief valve Available with protective roll frame Manual or electric valve with load holding feature Please select the model which is most suitable for your application, using the options as per below table: Example: HEP207422 = 7,0 l/min, 4-way manual valve,

B

HEP517462

25 litre usable oil capacity, 220/240 V Motor G

F

HEP517

HEP310

A

Flow rate l/min Motor 1st Stage 2nd Stage (kw) max 70 bar max 700 bar HEP207

E

C

Model number

14 32

HEP1212S HEP1211S

Dimensions in mm A

B

C

D

E

F

G

333

269

140

139

138

110

105

333

269

140

139

138

110

105

HEP1212S HEP1211S

D

1.1

2.2

2.2

7.0

10.0

17.0

Order code

Nutzbares Ölvolumen (Liter)

Order code

Motorvoltage (v)

1 2

10 25

1 2 4

110/115 220/240 380/440

47.5 63.5

P-T Plate 2-way 3-way 4-way

2 4

25 40

1 2 4

110/115 220/240 380/440

64.0 89.0

P-T Plate 2-way 3-way 4-way

4 6

40 60

1 2 4

110/115 220/240 380/440

89.0 120.5

Order code 1 2 3 4

Valve option P-T Plate 2-way 3-way 4-way

1.0

1 2 3 4

2.0

1 2 3 4

0.65

Weight (kg)

Please add suffix "S" for 3-way or 4-way electric valve with load holding feature. Please add suffix "H" for 60 Hz electric motor.

15


ELECTRIC DRIVEN HYDRAULIC PUMPS

AIR DRIVEN & PETROL DRIVEN HYDRAULIC PUMPS AIR DRIVEN & PETROL DRIVEN HYDRAULIC PUMPS

HSP - ELECTRIC DRIVEN SPLIT FLOW MULTI-OUTLET PUMPS

HSP - ELECTRIC DRIVEN SPLIT FLOW MULTI-OUTLET PUMPS

AHP11 - AIR DRIVEN ONE STAGE PUMP

AHP1120

Working pressure 700 Bar Choice of 2-way or 4-way control valves Internal safety overload valve Standard oil reservoir capacities up to 10 litres

Working pressure 700 Bar

Multiple outlet valve options

Maximum pressure bar

Maximum flow rate l/min

Valve type

Usable oil capacity litres

Air inlet connection G

Oil outlet connection NPTF

Weight kg

AHP1120

700

0.8

2-way

2.4

1/4"

3/8"

4.7

AHP1121 AHP1122

700 700

0.8 0.8

2-way 2-way

5.0 10.0

1/4" 1/4"

3/8" 3/8"

9.0 17.8

AHP1141 AHP1142

700 700

0.8 0.8

4-way 4-way

5.0 10.0

1/4" 1/4"

3/8" 3/8"

9.5 18.3

Model number

Precise control to achieve synchronised lift

HSP44E104

HAP2 - AIR DRIVEN PUMPS The HSP range of electric driven, split flow, hydraulic pumps is designed to deliver equal volumes of oil from each individual control valve regardless of any variations in the hydraulic pressure. The range offers a selection of outlet valve configurations ranging from a 2-outlet model with manually operated directional control valves, through to a 12-outlet model with electric solenoid operated valves. Each valve outlet is connected directly to an independent internal piston pump which is driven by a common electric motive force. This technology allows each internal piston pump to deliver an equal amount of oil flow per minute regardless of any variations in the required operating pressure at each control valve outlet. With HSP split flow pumps lifting and positioning large, unevenly weighted loads using multiple jacking points in a synchronised, level lift and controlled manner is easily achievable. Individual control of each valve on all electric valve versions, is via a specially made electric control box with easily identifiable on/off switches for each applicable valve plus a synchronised lift control button for all of the selected control valves. There is also a remote hand pendant control system supplied which can easily be wired to the pump mounted control box. Model HSP24M54 is fitted with two pump mounted, manually operated 4-way valves, which can easily be activated by a single operator. Maximum working pressure of all HSP pumps is 700 Bar with an externally adjustable pressure relief valve for easy pressure adjustment between 70 and 700 Bar. Electric motors are 380/440 volt three phase operation and individual oil outlet flows range from 0.6 to 1.8 litres per minute.

Model number

Valve configuration

Valve type

HAP210

Working pressure 700 Bar Powerful and quiet air motor Choice of control valves, all including load holding feature Oil reservoir capacity up to 60 litres Externally adjustable pressure relief valve Factory set safety relief valve

2 x 4-way

manual

max 700 bar

3.0

10.0

1.3

Valve option P-T Plate 2-way 3-way 4-way

Oil Capacity Litres

Oil flow per outlet l/min

Motor voltage

Weight kg

50

0.9

380 / 440

178

Working pressure 700 Bar Powerful four stroke engine Choice of control valves, all including load holding feature Oil reservoir capacity up to 60 litres External pressure release valve Factory set safety relief valve Roll bar protection frame included

Motor (kw)

max 70 bar

max 700 bar

3.35

10.0

1.3

HSP24E54 HSP34E104 HSP44E104

2 x 4-way 3 x 4-way 4 x 4-way

electric electric electric

50 100 100

0.9 1.8 1.1

380 / 440 380 / 440 380 / 440

180 335 274

HSP64E104 HSP84E104

6 x 4-way 8 x 4-way

electric electric

100 100

0.9 0.9

380 / 440 380 / 440

335 370

HSP104E104

10 x 4-way

electric

100

0.7

380 / 440

414

HSP124E104

12 x 4-way

electric

100

0.6

380 / 440

460

HPP210

Versions with low voltage (24 V) control valve, control box and pendant

16

max 70 bar

Order code 1 2 3 4

Useable Order oil capacity code (Litres) 1 10 2 25 40 4 6 60

Weight (kg) 42.0 58.0 72.0 97.0

HPP - PETROL ENGINE DRIVEN PUMPS

Version with manual control valve HSP24M54

Flow rate l/min 1st Stage 2nd Stage

Motor (kw)

HAP21042

Note: 3-way valve options available on request 39

Flow rate l/min 1st Stage 2nd Stage

Order code 1 2 3 4

Valve option P-T Plate 2-way 3-way 4-way

HPP21042

Order code

Useable oil capacity (Litres)

Weight (kg)

2 4 6

25 40 60

71.0 86.0 114.0

17


MANIFOLDS

SYSTEM COMPONENTS HM6

HM4

HM4C

HM2

Manifold - open Model Outlet ports Weight HM2 2 1.0 HM4 4 1.5 HM5 5 0.7 HM6 6 2.0 HM6L 6HFO46-1 3.7

Working pressure 700 Bar 2-, 4-, 5- or 6-way version With or without integrated shut-off / throttle valves

Controlled manifolds incl. shut-off valves Model Outlet ports Weight HM2C 2 2.0 HM4C 4 3.5

SYSTEM COMPONENTS

HIGH PRESSURE HOSES Working pressure 700 Bar GAUGES Safety factor 4 : 1 Accuracy +/- 1% Also available in red - suffix R HG1G, HG2G are glycerin filled Hydraulic oil Gauge blocks HFO32 for manual pumps Model Length Weight HFO46 for powered pumps

HG1 HFO46-5 HC2 H C C2

HG10

HG63G

HG1G

HGA1 75 0.25 HGA2 170 0.85 HGA2 HGA1-25 Thread Length Black hose Black hose Black hose Model Inner scale Outer scale Diameter Weight Size incl. 1 x CM1 incl. 2 x CM1 (Metres) no couplings HG63G 0-16.000 0.2 1 HH1 Psi 3/8"0-700 NPT Bar HC1 63 HC1C 0-10.000 Psi HC2 100 0-700 0.9 HG1 HC2C 2 HH2 Bar 3/8" NPT 0-10.000 Psi HC3 100 0-700 1.0 HG1G HC3C NPT 3 HH3 Bar 3/8" 0-10.000 Psi HC4 150 0-700 Bar HG2 1.6 HC4C 4 HH4 3/8" NPT 0-10.000 Psi HC5 150 0-700 1.7 HG2G HC5C 5 HH5 Bar 3/8" NPT 0-4.5 0-700 0.9 HG5 HC6C 6 HH6 Bar 3/8" NPTtonnes HC6 100 0-10 0-700 0.9 HG10 NPTtonnesHC10 100 HC10C 10 HH10 Bar 3/8" 0-11 0-700 0.9 HG11 12 HH12 Bar 3/8" NPTtonnesHC12 100 HC12C 0-20 0-700 0.9 HG20 15 HH15 Bar 3/8" NPTtonnesHC15 100 HC15C 0-23 0-700 0.9 HG23 20 HH20 Bar 3/8" NPTtonnesHC20 100 HC20C 0-25 tonnes 100 0-700 Bar 0.9 HG25 0-32 Model tonnesnumber100Capacity (litres) Bar (litres) 0.9 HG32number0-700 Model Capacity 0-33 HFO46-1 tonnes 100 0-700 Bar1 HG33 1 0.9 HFO32-1 0-50 HFO46-5 tonnes 100 0-700 Bar5 HG50 5 0.9 HFO32-5 HFO32-25 25 0.9 100 0-61 HFO46-25 tonnes 0-700 Bar25 HG61 100 0-102 tonnes 0-700 Bar 0.9 HG102 MANIFOLDS 100 0-700 Bar 0.9 HG109 0-109 tonnes HM6 HM4

HM4C

HM2

Manifold - open Model Outlet ports Weight 2 1.0 HM2 4 1.5 HM4 HM5 5 0.7 6 HM6 2.0 HM6L 6 3.7 HG1 HG63G

HG10

HGA2 Model HG63G HG1 HG1G HG2 HG2G HG5 HG10 HG11 HG20 HG23 HG25 HG32 HG33 HG50 HG61 HG102 HG109

18

HG1G

HGA1-25 Inner scale 0-16.000 Psi 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar 0-700 Bar

Working pressure 700 Bar 2-, 4-, 5- or 6-way version With or without integrated shut-off / throttle valves

Controlled manifolds incl. shut-off valves Model Outlet ports Weight HM2C 2 2.0 HM4C 4 3.5

GAUGES Accuracy +/- 1% HG1G, HG2G are glycerin filled Gauge blocks Model HGA1 HGA2 Outer scale 0-700 Bar 0-10.000 Psi 0-10.000 Psi 0-10.000 Psi 0-10.000 Psi 0-4.5 tonnes 0-10 tonnes 0-11 tonnes 0-20 tonnes 0-23 tonnes 0-25 tonnes 0-32 tonnes 0-33 tonnes 0-50 tonnes 0-61 tonnes 0-102 tonnes 0-109 tonnes

Length 75 170 Diameter 63 100 100 150 150 100 100 100 100 100 100 100 100 100 100 100 100

Weight 0.25 0.85 Weight 0.2 0.9 1.0 1.6 1.7 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

HF14 HF15 HF16 HF17 HF19 HF24 HF27 HF30 HF31 HF33 HF55 HF69

Adaptor 3/8" NPT female x 3/8" NPT female Reducer 3/8" NPT female x 1/4" NPT female Elbow 3/8" NPT female x 3/8" NPT male Nipple 3/8" NPT male x 3/8" NPT male Nipple 3/8" NPT male x 3/8" NPT male - long Adaptor 3/8" NPT male x 3/8" BSP female Nipple 1/4" NPT male x 3/8" NPT male Reducer 3/8" NPT male x 1/4" NPT female Tee 3/8" NPT female x 3/8" NPT male Reducer 3/8" NPT male x 1/4" BSPT female Reducer 3/8" NPT male x 1/4" NPT female Adaptor 1/2" BSP male x 3/8" NPT female

COUPLERS

HM1C

HFV42

HFV66

Working pressure 700 Working pressure 700 BarBar High flowcontrol valves Directional Working pressure 700 Bar FITTINGS Manual or solenoid options Working 700 Bar Optional loadpressure holding feature (excluding PMV2)

Thread specification CF1 Male coupler 3/8" NPT male Model number Description CM1 Female coupler 3/8" NPT female HM1C Manual shut off valve, needle type control 3/8" NPT CMF1 Complete coupler HFV66 Manual check valve CF2 Male coupler 1/4" NPT male HFV17 Safety check valve CM2 Female coupler 1/4" NPT female HPV152 Adjustable pressure relief valve CMF2 Complete coupler 1/4" NPT HFV42 Pilot operated check valve CFD1 Metal dust cap for CF1 CMD1 Metal dust cap for CM1 Directional control valves CFD2 Metal dust cap for CF2 CMD2 Metal dust cap for CM2Manual valve Manual valve closed Valve Manual Solenoid including centre Description Valve Valve load holding Model number Description 2-way pump mounted PMV2 HF7 Nipple 1/4" NPT male x 1/4" NPT male PMV3C PMV3L 3-way pump mounted PMV3 PMV3S HF10 Elbow 3/8" NPT female x 3/8" NPT female PMV4C PMV4L 4-way pump mounted PMV4 PMV4S HF12 Equal tee 3/8" NPT female RMV3C RMV3L 3-way remote mounted RMV3 RMV3S HF13 Cross 3/8" NPT female RMV4C RMV4L 4-way remote mounted RMV4 RMV4S HF14 Adaptor 3/8" NPT female x 3/8" NPT female Remark are stated in kg, all female dimensions in mm. HF15 : All weightsReducer 3/8" NPT x 1/4" NPT female HF16 Elbow 3/8" NPT female x 3/8" NPT male HF17 Nipple 3/8" NPT male x 3/8" NPT male HF19 Nipple 3/8" NPT male x 3/8" NPT male - long HF24 Adaptor 3/8" NPT male x 3/8" BSP female HF27 Nipple 1/4" NPT male x 3/8" NPT male HF30 Reducer 3/8" NPT male x 1/4" NPT female HF31 Tee 3/8" NPT female x 3/8" NPT male HF33 Reducer 3/8" NPT male x 1/4" BSPT female HF55 Reducer 3/8" NPT male x 1/4" NPT female HF69 Adaptor 1/2" BSP male x 3/8" NPT female Model number Description Flow control and pressure valves

PMV2

HFV42

HIGH PRESSURE COUPLERS AND FITTINGS

HIGH PRESSURE COUPLERS AND FITTINGS

FLOW CONTROL AND PRESSURE VALVES PMV2

SYSTEM COMPONENTS

Working pressure 700 Bar Directional control valves

Hi-Force high pressure couplers and fittings are designed for easy system connection and assembly of your Hi-Force hydraulic equipment. All Hi-Force couplers and fittings are suitable for 700 Bar maximum working pressure. Hi-Force recommends the use of threaded dust caps with quick connect couplers to protect the thread of the coupler and at the same time prevent any contaminants entering your hydraulic system. Always specify Hi-Force couplers and fittings for use with your Hi-Force hydraulic tools. 1

2

Be sure to use genuine Hi-Force couplers and fittings which are designed to withstand the full 700 bar working pressure.

3

Model number

4

5

6

7

8

Working pressure 700 Bar Manual or solenoid options HM1C

Optional load holding feature (excluding PMV2)

HFV66

9

Flow control and pressure valves Model number HM1C HFV66 HFV17 HPV152 HFV42

Description Manual shut off valve, needle type control Manual check valve Safety check valve Adjustable pressure relief valve Pilot operated check valve

10 0

11

Directional control valves Valve Description

Manual valve Manual valve closed Manual Solenoid including centre Valve Valve load holding

2-way pump mounted 3-way pump mounted 4-way pump mounted 3-way remote mounted 4-way remote mounted

PMV2 PMV3 PMV4 RMV3 RMV4

PMV3S PMV4S RMV3S RMV4S

PMV3L PMV4L RMV3L RMV4L

Remark : All weights are stated in kg, all dimensions in mm.

PMV3C PMV4C RMV3C RMV4C

Large selection of standard adaptors

Safety first !

12

13

See picture

Working pressure 700 Bar

Description

Thread specification

HF7

1

Nipple

HF8

5

Adaptor

1/ 4

HF10

2

Elbow

3/ 8

HF12

3

Equal tee

HF13

4

Cross

HF14

5

Adaptor

3/ 8

HF15

5

Reducer

3/ 8

HF16

6

Elbow

HF17

1

Nipple

3/ 8

HF19

1

Long nipple

3/ 8

HF24

7

Adaptor

HF27

1

Nipple

HF30

7

Reducer

3/ 8

HF31

8

Tee

3/ 8

HF33

7

Reducer

HF55

7

Reducer

3/ 8

HF69

7

Adaptor

1/ 2

CF1

9

Female coupler

CM1

10

CMF1

9 + 10

Male coupler

” NPT male to 1/4” NPT male

1/ 4

” NPT female to 1/4” NPT female ” NPT female to 3/8” NPT female ” NPT female

3/ 8

” NPT female

3/ 8

” NPT female to 3/8” NPT female ” NPT female to 1/4” NPT female ” NPT female to 3/8” NPT male

3/ 8

” NPT male to

3/ 8

” NPT male to

3/ 8

” NPT male to ” NPT male to

” NPT male to

” NPT male

3/ 8

” NPT female

1/ 4

” NPT female to

” NPT male to

3/ 8

” NPT male

3/ 8

” BSPT female

1/ 4

” NPT female to 1/4” NPT male

” BSP male to

” NPT female

3/ 8

” NPT male

3/ 8

” NPT female

3/ 8

” NPT

3/ 8

9

CM2

10

CMF2

9 + 10

CFD1

11

Metal dust cap for CF1

CMD1

12

Metal dust cap for CM1

CFD2

11

Metal dust cap for CF2

CMD2

12

Metal dust cap for CM2

PPC1

13

Moulded universal dust cap to suit CF1 & CM1

Complete coupler

3/ 8

1/ 4

CF2

Male coupler

” NPT male

” BSP female

3/ 8

Complete coupler Female coupler

” NPT male

” NPT male

1/ 4

” NPT female

1/ 4

” NPT

1/ 4

19


JACKS

JACKS

JCS JCS -- STEEL STEEL COMPACT COMPACT JACKS JACKS -- SOLID SOLID PISTON PISTON

JACKS

JCS - STEEL COMPACT JACKS - SOLID PISTON

JAH & JAS - ALUMINIUM JACKS Jack Claw capacity capacity tonnes tonnes

Lock ring jacks

Claw jacks

Plain ram jacks

Model number

JAS103

10

Stroke Weight mm kg

-

75

4.3

-

131

162

JAS105

10

-

125

5.7

181

-

162

75

20

-

152

10.9

263

-

178

121

JAH1220

20

-

305

16.7

438

-

246

121

JAH630

30

-

152

15.4

263

-

197

140

JAH1230

30

-

305

23.4

451

-

273

140

JAH660

60

-

152

27.4

293

-

251

190

JAH1260 JAH620C

60 20

8

305 152

43.7 14.5

500 276

67

339 246

190 121

JAH1220C

20

8

305

22.2

452

67

246

121

JAH630C

30

12

152

20.3

281

73

273

140

JAH1230C

30

12

305

31.0

470

73

273

140

JAH660C

60

24

152

43.1

327

73

339

190

JAH1260C JAH620SR

60 20

24 -

305 152

64.9 12.5

533 289

73 -

339 178

190 121

JAH1220SR 20

-

305

18.0

464

-

246

121

JAH630SR

-

152

16.5

292

-

197

140

JAH1230SR 30

-

305

24.5

479

-

273

140

JAH660SR

60

-

152

30.0

330

-

251

190

JAH1260SR 60

-

305

44.0

536

-

339

190

JSS - STEEL BOTTLE JACKS JSS - STEEL BOTTLE JACKS Model Construction number JSS55

CapacityJSS SStroke JSS207 mm tonnes

Weight kg

Dimensions in mm Body3 Body from ClosedCapacities width length height

JSL10

Steel

10

38

4.4

76

JAL10

Aluminium

10

38

3.2

79

JAL20

Aluminium

20

44

5.0

99

212

Operate Operate in in any any position position

75

JAH620

30

Capacities Capacities from from 10 10 to to 30 30 tonnes tonnes

Dimensions in mm Closed Toe Base Base height height length width

JAS105 JAH1230C

JAS - MULTI-PURPOSE JACKS Aluminium construction Operates in any position Spring assisted return Internal safety overload valve

JAH - ALUMINIUM JACKS Safestop stroke limiting device Internal safety overload device Lightweight construction Optional pressure gauge Available as plain ram jack, claw jack or “failsafe” locking ring jacks

to 100 tonnes JSL10

Lightweight Lightweight and and compact compact

JCS10 JCS10

The of compact compact jacks jacks is is ideally ideally suited suited for for applications applications requiring requiring a a lifting lifting or or positioning positioning The Hi-Force Hi-Force JCS JCS range range of force in confined spaces. Lightweight, easy to operate and manufactured from high grade steel, force in confined spaces. Lightweight, easy to operate and manufactured from high grade steel, all all models models incorporate a spring assisted return, wear coated piston. The pumping mechanism rotates through incorporate a spring assisted return, wear coated piston. The pumping mechanism rotates through 360° 360° providing providing maximum maximum versatility versatility in in any any application. application. With With the the removable removable operating operating handle handle measuring measuring only only 240mm 240mm in in length, length, these these compact compact lifting lifting jacks jacks will will fit fit in in any any toolbox. toolbox. Spring Spring assisted assisted return return piston piston Multi-position pump Multi-position pump mechanism mechanism Internal Internal safety safety overload overload valve valve

Nitrocarburised Nitrocarburised piston piston rod rod Sealed hydraulic hydraulic system Sealed system

Model Model number number

Capacity Capacity tonnes tonnes

Stroke Stroke mm mm

Weight Weight kg kg

Length Length

Closed Closed Height Height

JCS10 JCS10 JCS20 JCS20 JCS30 JCS30

10 10 20 20 30 30

35 35 41 41 45 45

4.5 4.5 7.5 7.5 8.8 8.8

240 240 257 257 281 281

76 76 96 96 107 107

JSS35 number JSS55 JSS35

5 3 10 5

125

16 10 20 16

170 195

JSS507 JSS327

32 20 50 32

JSS1007 JSS507

100 50

213

JSS106 JSS55 JSS166 JSS106 JSS207 JSS166 JSS327 JSS207

20

3tonnes125

JSS1007

100

170 195 195

Screw extension mm Stroke

38 38 51 51 51 51

266 266 271 271 281 281

70 70 90 90 100 100

Capacity Capacity of of 13 13 and and 21 21 tonnes tonnes

90

Dimensions in mm Weight Closed Piston Base Base Screw kg height diameter length width Weight extension Closed

60 mm

4.0 mm

195

kg 25

115 height95

80 135 100 135 100 174 178 190 190 195 195

4.8 70

200

121195109

8.0 90

245

11.6 90

250

15.8 95

285

23.0-

290

35.4-

300

104.0 -

350

3.030 4.040 7.046 10.055 15.069 22.083 117 32.0 69.0

-

Width Width

70

Suitable for industrial and automotive use Spring assisted return piston Wear plated piston rod Multi-position pump mechanism Sealed hydraulic system Internal safety overload valve Aluminium or steel versions The Hi-Force JSS range of steel bottle jacks offers capacities from 3 to 100 tonnes, with stroke lengths from 135 to 195mm. Models up to 16 tonnes capacity feature a screw extension to span the gap between the piston ram cap and the load. All models are supplied with a tubular operating lever. Capacity Stroke tonnes Capacitymm

Max Max handle handle height height

JCH JCH -- STEEL STEEL COMPACT COMPACT JACKS JACKS -- HOLLOW HOLLOW PISTON PISTON

JSL/JAL - COMPACT JACKS

Model number Model

Piston Piston Dia. Dia.

JCH - STEEL COMPACT JACKS - HOLLOW PISTON

70 construction 212rigid steel Strong 233

Dimensions Dimensions in in mm mm

136200122 160243146 125255164 150280190 176285220 300300259

340

HCJ - STEEL TOE JACK Capacity 5 tonnes

JSS106 JSS55 Dimensions in mm Piston Base diameter length

Base width

100 28 118 JSS207 107 32 122 130 43 135 JSS - Steel bottle jacks 150 53 160 Strong rigid 165 56 120 construction Carrying152 handles fitted on 190 71 larger models 217 85 177 240 117 265

Operate Operate in in any any position position Lightweight Lightweight and and compact compact JCH13 JC JC JCH13

The The JCH JCH range range of of compact compact jacks jacks is is of of similar similar design design to to the the JCS JCS range range detailed detailed above, above, however however JCH JCH models feature a hollow piston design for even greater versatility. Suitable for use in tooling, models feature a hollow piston design for even greater versatility. Suitable for use in tooling, maintenance maintenance and and tensioning tensioning applications, applications, the the hollow hollow piston piston centre centre hole hole design design allows allows a a rod rod or or cable cable to to be be passed passed through the jack for applications where a pulling force is required. With many common parts to through the jack for applications where a pulling force is required. With many common parts to the the JCS JCS range range these these multi-purpose multi-purpose JCH JCH jacks jacks can can also also be be used used for for general general lifting lifting applications. applications. Model Model number number

Capacity Capacity tonnes tonnes

Stroke Stroke mm mm

Weight Weight kg kg

Length Length

Closed Closed Height Height

JCH13 JCH13 JCH21 JCH21

13 13 21 21

41 41 45 45

7.5 7.5 8.8 8.8

257 257 281 281

99 99 110 110

Dimensions Dimensions in in mm mm

Centre Max Centre Max Piston Hole handle height height Piston Dia. Dia. handle Hole

51 51 51 51

271 271 281 281

25 25 30 30

Width Width

90 90 100 100

59 59

21


JSS35 JSS55 JSS106 JSS166 JSS207 JSS327 JSS507 JSS1007

JACKS

3 5 10 16 20 32 50 100

JACKS

HMJ - STEEL MACHINE LIFT JACKS

HCJ - STEEL TOE JACK HCJ - STEEL TOE

HMJ - STEEL MACHINE LIFT JACKS

135 135 174 178 190 190 195 195

70 90 90 95 -

3.0 4.0 7.0 10.0 15.0 22.0 32.0 69.0

195 200 243 255 280 285 300 340

28 32 43 53 56 71 85 117

100 107 130 150 165 190 217 240

118 122 135 160 120 152 177 265

JACK

Capacities of 10 and 25 tonnes

Capacity 5 tonnes

Working pressure 700 Bar

Strong rigid steel construction

Toe guided over full stroke length

Minimum toe height as low as 21mm HCJ5

A

The Hi-Force HCJ5 toe jack offers a full 5 tonnes capacity either on the piston head or the fully integrated toe. The low height toe is guided over the full stroke length of the jack, reducing the effects of side loading. The piston is enclosed within the toe and is not exposed during operation. These features make the HCJ5 a truly multi-purpose jack which can easily and safely be used in the most difficult conditions, including underground mining applications.

H HMJ10

The HMJ range of hydraulic machine lifting jacks are designed specifically for lifting heavy equipment and machinery where a minimum low height lifting access point is available. The low height lifting toe is precision guided throughout its lifting stroke to reduce friction and prevent the hydraulic cylinder from potential side loading. Both models are 700 Bar maximum working pressure and incorporate a 150mm hydraulic lift with a lifting toe, which can be preset at three different initial lifting positions, for even greater flexibility.

F

Model number HCJ5

F

C

G

D E

B

Jack capacity tonnes

Toe capacity tonnes

Stroke mm

Weight kg

A

B

C

D

E

F

G

5

5

175

18

64

255

327

219

114

57

41

Dimensions in mm

60

Multi-position lifting toe Remote operation gives improved operator safety Stroke length 150mm Can be used for simultaneous multiple lift point applications

H

E F

D

C B A G

Model number

22

HMJ10 HMJ25

Capacity Toe Head tonnes tonnes 10 25

10 25

J

Dimensions in mm

Stroke mm

Weight kg

A

150 150

22.6 37.2

21 30

B

C

D

E

75 129 267 417 108 186 315 465

F 279 336

G

H

J

172 122 196 202 152 226 61

23


NUT SPLITTERS

NUT SPLITTERS

NS - HYDRAULIC NUT SPLITTERS

HMNS - SELF CONTAINED HYDRAULIC NUT SPLITTERS

NS - HYDRAULIC NUT SPLITTERS

HMNS - SELF CONTAINED HYDRAULIC NUT SPLITTERS

Capacities from 17 to 75mm AF

Capacities from 17 to 50mm AF

Working pressure 700 Bar

Choice of 3 models

Compact & easy to use

Compact & easy to use

HMNS161 HMNS

NS110

The improved NS range of hydraulic nut splitters offers a choice of 5 models suitable for hexagon nut AF sizes from 17 to 75mm (M10 to M48 bolt sizes). The revolutionary design incorporates a hardened steel linkage that ensures the blade cutting edge is kept parallel to the nut throughout the splitting process which improves operational efficiency and more importantly, blade life. Designed to easily split corroded nuts up to RC44 hardness, Hi-Force nut splitters offer the ideal ‘cold cut’ solution for removing worn or corroded fasteners, especially in applications where ‘hot work’ permits are not allowed. All NS models are supplied fitted with a unique 360° positional swivel coupling for easy adjustment and fitment in confined spaces.

The HMNS range of hydraulic nut splitters offers a choice of 3 models suitable for hexagon nut AF sizes from 17 to 50mm (M10 to M33 bolt sizes). All models have an angled body design to provide the neccessary clearance on flanges and flat surfaces. The revolutionary design incorporates a hardened steel linkage that ensures the blades cutting edge is kept parallel to the nut throughout the splitting process which improves operational efficiency and more importantly, blade life. Designed to easily split corroded nuts up to RC44 hardness, Hi-Force nut splitters offer the ideal ‘cold cut’ solution for removing worn or corroded fasteners, especially in applications where ‘hot work’ permits are not allowed. All models incorporate an integral hydraulic pump with multi-positional lever for even greater versatility.

Handle rotates freely through 360° and is removable

HMNS Models

A

Angled body design on all models Angled body design on all models

Provides necessary clearance on flanges and flat surfaces

C

A

Manufactured from high quality steel

45° Approx.

Provides necessary clearance on flanges and flat surfaces

C

Manufactured from high quality steel B

B D

D

E

E

24 136

F

Dimensions in mm

Model number

Hexagon AF sizes mm

Bolt sizes mm

Weight kg

A

B

C

D

E

NS104 NS110 NS200 NS206 NS215

17 - 32 32 - 41 41 - 50 50 - 60 60 - 75

M10 - M22 M22 - M27 M27 - M33 M33 - M39 M39 - M48

4.0 7.4 10.6 15.8 39.3

64 78 94 105 156

132 140 175 161 185

12.5 20.0 21.0 24.0 27.0

30.0 37.0 43.0 52.0 75.0

210 270 302 334 418

Model number HMNS104 HMNS110 HMNS200

Dimensions in mm

Hexagon AF sizes mm

Bolt sizes mm

Weight kg

A

B

C

D

E

F

17 - 32 32 - 41 41 - 50

M10 - M22 M22 - M27 M27 - M33

5.8 7.9 13.6

64 78 94

88 101 112

12.5 20.0 21.0

30.0 37.0 43.0

380 440 471

455 540 566

137

25


NUT SPLITTERS

FLANGE SPREADERS

HFS-H - HYDRAULIC FLANGE SPREADERS

DNS - DOUBLE ACTING HYDRAULIC NUT SPLITTERS

DNS - DOUBLE ACTING HYDRAULIC NUT SPLITTERS

HFS-H - HYDRAULIC FLANGE SPREADERS

Choice of 2 models

Capacities from 4.5 to 10 tonnes

Working pressure 700 Bar

Working pressure 700 Bar

Double acting design

Quick and easy to assemble on flange HFS100H

The Hi-Force DNS range of double acting, hydraulic nut splitters offers a choice of 2 models suitable for splitting nuts of across flats (AF) sizes from 2.15/16” to 5.3/8” (74mm to 136mm). Both models are 700 bar maximum working pressure and feature a double acting hydraulic piston for easy extension and retraction of the toughened steel splitting blade. Hi-Force DNS range hydraulic nut splitters are easy to set up and capable of safely splitting nuts quickly without any sparks, flames or flying debris usually associated with cutting torches. The DNS range B nut splitter heads are designed to fit on all API and ANSI flanges and capable of splitting the hardest nuts with minimal damage to the stud bolt threads. C Splitting blades are easy to remove and re-install after re-sharpening or when a replacement blade is required.

HFS-H hydraulic flange spreaders provide the ideal solution for safely opening pipe flanges in the marine and oil & gas industry. Available in capacities from 0 - 4.5 tonnes and 0 - 10 tonnes, these models offer the user the capability of opening flanges up to 2 x 57mm or 2 x 92mm thick respectively. Hi-Force flange spreaders can be operated individually, or as a pair when opening large flanges using a standard pump and connecting hose. With Hi-Force flange spreaders you are only minutes away from safely opening the toughest flanges without the risk of sparks caused by hammer blows, chisels and flying wedges.

Suitable for fitment onto flanges with a maximum stud bolt size of 1 5/8 ” (41 mm) Pump and hose not included!

E H

A

G

Pictures (left and below) show a typical nut splitting operation taking place. In most cases it is neccessary to split the nut on two opposite faces.

C

D

I

26 138

DNS404 DNS506

215/16” - 4 1/4” 74 - 105 4 1/4 ” - 5 3/8 ” 108 - 136

Stud bolt thread sizes imperial metric 1 7/8” - 2 3/4” 2 3/4” - 3 1/2 ”

M48 - M70 M70 - M90

A

B E

HFS50H HFS100H

Hexagon AF sizes mm inch

D

J

Model number

Model number

F

Capacity tonnes

Stroke mm

Oil capacity cm³

Max. flange thickness mm

Stud size mm

Standard wedge mm

Weight kg

4.5 10

75 56

48 81

2 x 57 2 x 92

19 - 29 32 - 41

3 - 29 3 - 29

5.0 11.6

Dimensions in mm :

Dimensions in mm

Weight kg

A

B

C

D

E

47 95

382 463

161 198

80.5 100

183 243

36 52

Model number HFS50H HFS100H

A

B

C min

C max

D

E

F

G

H

I

J

76 108

210 290

61 61

155 224

10 30

192 165

69 89

129 178

25 38

206 273

18 31

139

27


FLANGE SPREADERS

FLANGE SPREADERS

HFS & HFS-TK - HYDRAULIC FLANGE SPREADERS

MFS - MECHANICAL FLANGE SPREADERS

HFS & HFS-TK - HYDRAULIC FLANGE SPREADERS

MFS - MECHANICAL FLANGE SPREADERS

Capacities from 4.5 to 10 tonnes

MFS31

Suitable for bolt diameters up to 31mm

MFS25

HFS50

MFS16

HP110

Working pressure 700 Bar

Maximum spread 231mm

Supplied in a steel storage & carrying case

No external power source required

HFS and HFS-TK hydraulic flange spreader kits offer a choice of either single spreader complete with pump and accessories (HFS) or a twin spreader arrangement incorporating two flange spreaders operated from a single pump with a T-piece and twin hose connection (HFS-TK). For flange seperation in applications where long lengths of heavy pipework are involved, the HFS-TK twin spreader kit enables the operator to achieve parallel flange seperation all around the joint. Hi-Force HP110 hand pump is supplied as standard to HFS & HFS-TK flange spreader kits. Supplied complete with manually operated pump and hose assembly

The MFS range of mechanical flange spreaders comprises of 6 models, each offering a safe and economical way to open flanges without the risk of sparks. The threaded spindle can be operated using a standard spanner, allowing the user to apply a controlled force without damaging the flange. Due to the mechanical design of these flange spreaders, no external power source is needed and therefore, they can be used anywhere on-site. G

Choice of six models available High grade steel construction with high tensile cross bolt Case hardened spreading wedge

Suitable for fitment onto flanges with a maximum stud bolt size of 1 5/8 ” (41 mm)

H C

E

F

B

H G

A E D

I

F

D

J C I

Specifications : Model number HFS50 HFS100 HFS50-TK HFS100-TK

Capacity tonnes

Stroke mm

Oil capacity cm³

Max. flange thickness mm

Stud size mm

Standard wedge mm

Weight kg

4.5 10 2 x 4.5 2 x 10

75 56 75 56

48 81 2 x 48 2 x 81

2 x 57 2 x 92 2 x 57 2 x 92

19 - 29 32 - 41 19 - 29 32 - 41

3 - 29 3 - 29 3 - 29 3 - 29

22.5 29.1 27.5 35.7

Dimensions in mm :

28 140

Model number

A

HFS-50 HFS-100

76 108

HFS50-TK HFS100-TK

76 108

B

E

F

Model number

A

B max.

C min.

Dimensions in mm C D E F max.

MFS16 MFS19 MFS22 MFS25 MFS28 MFS31

25 30 30 30 30 32

28 50 50 85 80 84

185 185 247 247 275 275

232 254 318 353 382 385

A

B

C min

C max

D

G

H

I

J

210 290

61 61

155 224

10 10 30

192 165

69 89

129 178

25 38

206 273

18 31

210 290

61 61

155 224

10 30

192 165

69 89

129 178

25 38

206 273

18 31

Pin diameter

Min flange bolt hole diameter

Model number

mm

inch

MFS16 MFS19 MFS22 MFS25 MFS28 MFS31

16 19 22 25 28 31

5/ 8

17

3/ 4

20

” ” 7/ ” 8 1 11/8” 11/4”

23 26 29 32

65 65 80 80 90 90

40 50 50 50 60 60

25 25 30 30 40 40

Maximum flange thickness inch mm 2 x 22 2 x 35 2 x 47 2 x 62 2 x 70 2 x 95

2 x 7/8” 2 x 1 3/8” 2 x 113/16” 2 x 2 7/16” 2x2

3/ 4

2x3

3/ 4

G

H

I

30 30 36 36 46 46

66 81 97 113 130 157

70 95 124 155 181 231

Weight kg 2.2 2.7 4.1 6.4 8.2 9.6

141

29


JAW SPREADERS

MANUALLY OPERATED HYDROTEST PUMPS

SJS - HYDRAULIC STEPPED JAW SPREADER

HTP - MANUALLY OPERATED HYDROTEST PUMPS

SJS - HYDRAULIC STEPPED JAW SPREADER

HTP - MANUALLY OPERATED HYDROTEST PUMPS

Capacity up to 13 tonnes

Up to 1000 Bar working pressure

Supplied with safety block & stepped blocks

Suitable for use with a wide variety of fluids

Maximum spread 60mm

Two stage with semi automatic pressure changeover

Single acting, spring assisted return Compact & lightweight design

SJS10

The SJS10 hydraulic spreader offers the ideal solution for spreading, wedging and prising operations in a wide variety of industrial applications. The compact, low weight, spring assisted, piston retract design of the SJS10 offers the user a powerful 13 tonnes of spreading capacity. Manufactured from high strength steel, the low height jaw tips can easily fit within an 8mm gap and can provide a total spreading distance of 60mm in 5 operations, using the step blocks provided with the tool. Suitable for operation up to 700 Bar maximum working pressure, and supplied complete with a female half quick connect coupler for easy attachment to a Hi-Force manually operated or powered hydraulic pump. A

HTP700 TP700

The Hi-Force HTP series of manually operated two speed hydraulic pumps is suitable for use with a wide variety of fluids including water. Manufactured predominantly from high quality aluminium alloy, the HTP series are lightweight and extremely versatile. The pump’s two stage piston design offers a superb 49 cm³ delivery per stroke at low pressure (up to 20 Bar) with an semi automatic changeover valve for operating the high pressure piston. The pump unit is available with a choice of 5 high pressure capacities ranging from 100 to 1000 Bar with all models incorperating a factory set pressure relief valve and a 610mm long operating lever. Major applications for Hi-Force HTP series pumps include hydrotesting of piping, pressure vessels, valves and many other items of pressure retaining equipment, prior to commissioning.

G B

C

H

D

I

E

703

Retracted

J

Extended

F

420

Lightweight aluminium design with stainless steel pistons

Dimensions in mm

Model number

Capacity tonnes

Oil capacity cm³

Weight kg

A

B

C

D

E

F

G

H

I

J

SJS10

13

74

5.5

279

60

40

15

8

10

328

60

28

49

Low cost replaceable valve seats Standard 15 litre capacity stainless steel fluid reservoir

JS - HYDRAULIC JAW SPREADER JS - HYDRAULIC JAW SPREADER

Model number

30

JS4

Model number

JS4

Capacity tonnes

Oil capacity cm³

Weight kg

0.9

10.0

2.2

Dimensions in mm A B C 223

9.7

94

C C

384 329

Optional pressure gauges available

The JS4 hydraulic spreader is the ideal solution for spreading, wedging and prising operations in a wide variety of industrial applications. The compact, low weight, spring assisted return design enables the tool to fit into a gap of 9.7mm and offers a maximum spread of 94mm. Manufactured from high strength steel, with a maximum pressure of 700 Bar, the JS4 is supplied fitted with a quick connect female half coupler.

JS4

210 185

Needle type design release valve for precise pressure control

HTP100 HTP300 HTP500 HTP700 HTP1000

B B

A A

143

106

Working pressure Bar

Valve type

100 300 500 700 1000

2-way 2-way 2-way 2-way 2-way

Changeover Displacement per stroke cm³ pressure 1st stage 2nd stage Bar 49 49 49 49 49

20 7 4 3 2

20 20 20 20 20

Outlet port ” NPT ” NPT 3/ ” NPT 8 3/ 8” NPT 3/ ” NPT 8

Suction port

Weight kg

” BSP ” BSP 3/ ” BSP 8 3/ 8 ” BSP 3/ 8 ” BSP

20 20 20 20 20

3/ 8

3/ 8

3/ 8

3/ 8

31


HYDRO TEST PUMPS OPTIONAL EXTRAS

AIR DRIVEN HYDROTEST PUMPS

HTP - OPTIONAL EXTRAS HTP HTP -- OPTIONAL OPTIONAL EXTRAS EXTRAS

AIR DRIVEN HYDROTEST PUMPS

RESERVOIRS RESERVOIRS

AHP - AIR DRIVEN HYDROTEST PUMPS STANDARD FLOW

RESERVOIRS RESERVOIRS Standard 15 litre stainless steel, powder coated reservoir. Standard litre steel, powder coated reservoir. Alternative15 capacity reservoirs available request. Standard 15 litre stainless stainless steel, powderon coated reservoir. Alternative capacity reservoirs available on request. Alternative capacity reservoirs available on request. Model Model number Model number HRS15 number

Description

15 litreDescription standard reservoir Description 15 15 litre litre standard standard reservoir reservoir

HRS15 HRS15

PRESSURE GAUGES PRESSURE PRESSURE GAUGES GAUGES Complete range of 100 mm diameter pressure gauges manufactured to EN837-1 and compatible for use

PRESSURE GAUGES

Complete range of mm pressure gauges manufactured to with HTP series complete with gauge kit. Complete range pumps. of 100 100 Supplied mm diameter diameter pressure gaugesmounting manufactured to EN837-1 EN837-1 and and compatible compatible for for use use with HTP series pumps. Supplied complete with gauge mounting kit. with HTP series pumps. Supplied complete with gauge mounting kit. Model Model number Model number HTP100GK number

HTP100GK HTP300GK HTP100GK HTP300GK HTP500GK HTP300GK HTP500GK HTP700GK HTP500GK HTP700GK HTP1000GK HTP700GK HTP1000GK HTP1000GK

Pressure range Pressure Bar range Pressure range Bar 110 Bar 110 310 110 310 552 310 552 700 552 700 1000 700 1000 1000

Standard 3 length with a male-male Standard 3 metre metrenipple. length hose hose assembly assembly to to suit suit HTP HTP series series pumps. pumps. All All hoses hoses have have a a female female swivel swivel end end fitting fitting with a male-male nipple. with a male-male nipple. Note: Do not interchange hoses with different capacity pumps! Note: Note: Do Do not not interchange interchange hoses hoses with with different different capacity capacity pumps! pumps!

108 108 108

32

End Fitting 3/ ” End Fitting NPT Fitting Male Swivel 8 End 3 ” 3/ / 3 /8 8” 8 3/ ” 3/8” 8 3/ ” 3/8” 8 3/ ” 3/8” 8 3/ 3/8”” 8

NPT NPT Male Male Swivel Swivel NPT NPT Male Male Swivel Swivel NPT NPT Male Male Swivel Swivel NPT NPT Male Male Swivel Swivel NPT NPT Male Male Swivel Swivel

For model For model number For model number number HTP100 HTP100 HTP300 HTP100 HTP300 HTP500 HTP300 HTP500 HTP700 HTP500 HTP700 HTP1000 HTP700 HTP1000 HTP1000

AHP58

The Hi-Force AHP series of lubricant free air driven hydrostatic pressure testing pumps offers a choice of eight models with output pressure capacities ranging from 69 Bar (1000 PSI) to 2933 Bar (42500 PSI). All models are suitable for use with various fluids, including water and are supplied with a 150mm diameter hydraulic pressure gauge (calibrated on request), inlet airline filter & pressure regulator unit, lightweight fluid reservoir, pump start/stop valve and a robust stainless steel skid mounted framework. Optional extras available also include stainless steel fluid reservoirs, stroke counter plunger assembly with IP65 microswitch & digital impulse counter, pressure isolation valve and onboard circular chart recorders. All units are of compact design with a maximum weight of 23 kg.

Model number

AHP10 AHP26 AHP36 AHP58 AHP107 AHP187 AHP275 AHP425

HOSES HOSES HOSES HOSES Standard 3 metre length hose assembly to suit HTP series pumps. All hoses have a female swivel end fitting

Model Max W.P Length Model Max W.P Length Number Bar Model Max W.P (metres) Length Number Bar (metres) Number Bar (metres) HH3-6NMS-1 100 3 HH3-6NMS-1 100 3 HH3-6NMS-1 300 100 3 HH3-6NMS-1 300 3 HH3-6NMS-2 500 HH3-6NMS-1 300 3 HH3-6NMS-2 500 3 HH3-6NMS-2 700 500 3 HH3-6NMS-2 700 3 HH3-6NMS-3 HH3-6NMS-2 1000 700 3 HH3-6NMS-3 1000 3 3 HH3-6NMS-3 1000

Output pressures from 6 to 2931 Bar Suitable for use with various fluids 150mm dual scale vibra pressure gauge Air consumption 28 scfm (0,79m3/minute) Infinitely variable output pressure and flow See our main catalogue or website for high flow versions and models with alternative pressure range

10 PSI 0.69 Bar

50 PSI 3.45 Bar

100 PSI 6.9 Bar

Oil volume displacement per stroke (cm3)

6 14 17 28 62 97 155 345

34 90 122 200 373 638 931 1448

69 181 250 400 738 1293 1897 2931

42.3 16.0 12.3 7.6 4.0 2.2 1.6 1.0

Max. output pressure (bar) at airline input pressure

Hydraulic pressure PSI Bar 0 500 1000 1500 2000 2500 3000 4000 5000 7500 10000 15000 20000 25000 30000 40000

0 35 69 104 138 173 207 276 345 517 690 1034 1379 1724 2069 2760

Outlet port thread

Weight kg

” NPT ” NPT ” NPT ” NPT ” NPT 9/ 16”-18UNF 9/ 16”-18UNF 9/ 16”-18UNF

23 21 20 20 20 20 20 20

1/ 2 1/ 2 1/ 2 1/ 2 1/ 2

Dimensions in mm Length Width Height 450 450 450 450 450 450 450 450

395 395 395 395 395 395 395 395

395 395 395 395 395 395 395 395

Approximate rate of discharge (L/min) at air input pressure 100 PSI (7 Bar) AHP10

AHP26

23.10 12.00 * * * * * * * * * * * * * *

8.80 5.85 4.72 3.90 3.00 1.21 * * * * * * * * * *

AHP36 6.00 4.39 3.80 3.34 3.00 2.56 1.95 * * * * * * * * *

AHP58

AHP107

AHP187

AHP275

3.56 3.05 2.51 2.38 2.25 2.05 1.85 1.56 1.02 * * * * * * *

1.97 1.50 1.28 1.25 1.21 1.18 1.16 1.02 0.95 0.76 0.44 * * * * *

1.15 1.05 1.00 0.90 0.78 0.75 0.73 0.70 0.67 0.60 0.52 0.39 * * * *

0.72 0.68 0.65 0.60 0.55 0.50 0.48 0.45 0.42 0.40 0.37 0.33 0.30 0.21 * *

AHP425 0.43 0.40 0.38 0.36 0.34 0.33 0.31 0.29 0.26 0.25 0.24 0.21 0.20 0.16 0.13 0.05

* Pressure exceeds pump capacity

33


HYDRAULIC TORQUE WRENCHES TWS-N - TORQUE HYDRAULIC TORQUE HYDRAULIC WRENCHES TWSN - HYDRAULIC TORQUE WRENCHES SQUARE DRIVE

HYDRAULIC TORQUE WRENCHES

WRENCHES - SQUARE DRIVE

TWH-N - HYDRAULIC TORQUE WRENCH - DRIVE CYLINDERS

TWH-N - HYDRAULIC TORQUE WRENCH - DRIVE CYLINDERS

Designed for tightening and loosening

Working pressure 700 Bar TWH54N

Working pressure 700 Bar Internal reaction arm spline Compact, lightweight aluminium construction TWS45N Reversible square drive for tightening and loosening applications Suitable for continuous operation at maximum pressure Accurate to +/- 3% Body shroud engraved with torque/pressure chart Accurate to +/- 3% with calibration chart supplied Multi-position reaction foot with safety lock feature Fitted with 360° Uni-SwivelTWS45N quick release couplings

Powerful with low clearance design TWS370

Fitted with 360° x 360° Uni-Swivel couplings

TWS150N

Hi-Force TWS-N series lightweight aluminium hydraulic torque wrenches are designed to handle the toughest bolting jobs accurately and quickly. All models provide a torque accuracy of +/- 3% with a handy torque chart clearly L1 engraved on the tool. The internal reaction arm spline allows the operator to easily position the tool and, if necessary, react directly off the tool body in very confined access applications. All models incorporate an easily reversible high grade alloy steel square drive enabling the operator to quickly switch from tightening to loosening applications. Uni-Swivel quick release couplers are fitted as standard to all models enabling easy positioning of the hydraulic hoses away from any possible “pinch points”. H4 Optional H3 allen hex drives are available (see below) along with a comprehensive range of high quality torque wrench sockets. R

Hi-Force TWH-N series female hexagon cassette head hydraulic torque wrenches offer a choice of 5 models with output torque capacities from 2625 Nm to 48181 Nm (1906 to 34985 lbf.ft). Manufactured from high grade aluminium (except TWH430N), all models provide direct in-line reaction and a minimal radius clearance for easy fitment in confined spaces. The user friendly design of the tool simply requires the operator to withdraw/insert a single pin to change the ratchet head. Ratchet heads are available in all standard metric and imperial AF sizes from 24 to 175mm (11/16” to 6 7/8”) with low cost hexagon reducer bushes also available. Uni-Swivel quick release couplers are fitted as standard to all models, enabling easy positioning of the hydraulic hoses. Compact, lightweight, aluminium drive unit (except TWH430N) Accurate to +/- 3% with standard torque chart supplied Low profile design for limited access applications Minimum radius cassette head for fitment in confined spaces Suitable for continuous operation at maximum pressure

H1 H2

L2

TWH54NRH Ratchet chet head (Order separately) eparately)

H3

H4

L1

Allen Hex Drive

R

Optional allen hex drive adaptors are available in metric and imperial sizes. Further details on request.

Model number Model number

TWS17N TWS17N TWS45N TWS45N TWS100N TWS100N TWS150N TWS150N TWS370N TWS370N

34

Weight incl. Weightfoot incl. Square drive reaction Square size drive reaction kg foot at 10,000 PSI kg size 3 "

Torque capacity Torque capacity (nominal) Nm Ibf.ft .ft Nm Ibf

at 700 Bar 1700

1727 4500 4529 10000 10064 15000 14974 37000 36992

1254 1254 3320 3289 7375 7308 11063 10873 27290 26860

/4 3 " 1" /4 " 1/1 1 2" 1/ " 12 " 2 1 1/ 12 "1/2 " 2 1/ 2 1/2 "

H1 H2

L2

1.9 1.9 4.8 4.8 9.0 9.0 14.8 14.8 32.5 32.5

L1 L1 127 129 162 167 222 223 246 246 329 329

Dimensions Dimensionsininmm mm

L2 H1 L2 H1 167 51 51 167 213 68 68 218 92 292 92 293 100 322 323 137 100 431 432 137

H2 H2 73 73 95 98 132 135 138 141 200 204

H3 H3 90 90 122 121 163 163 177 177 240 240

H4 H4 124 131 170 170 211 211 226 225 289 288

R R 25 25 34 34 46 46 50 50 66 66 Note: Model TWH430N manufactured from high grade alloy steel

35


HYDRAULIC TORQUE WRENCHES

RATCHET HEADS

TWH-NRH - IMPERIAL SIZE RATCHET HEADS

TWH-N - HYDRAULIC TORQUE WRENCH - DRIVE CYLINDERS

TWH-N - HYDRAULIC TORQUE WRENCH - DRIVE CYLINDERS

TWH-NRH - IMPERIAL SIZE RATCHET HEADS

Designed for tightening and loosening applications

TWH210N

Choice of standard imperial sizes Easily fitted to TWH-N drive units Strong steel construction Non standard and special design ratchet heads can be made to order

Easily assembled to selected ratchet head TWH120NRH3.1/2 H120NRH3.1/2

Minimal nose radius for fitment in confined spaces

The TWH-NRH range of imperial hexagon ratchet heads, suitable for use with TWH-N series low profile hydraulic torque wrenches, provide exceptional flexibility with across flats (AF) sizes from 11/16 ” to 6 7/8 ” available as standard. All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very confined limited access places. For even greater versatility a comprehensive range of imperial hexagon reducer bushes and square drive conversion kits to suit TWH-NRH imperial ratchet heads are also available.

TWH210NRH Ratchet head (Order separately)

TWH27N, TWH54N, TWH120N, TWH210N

TWH430N

L

L

All Models

H1

H1 H2

H2

R

IMPERIAL RATCHET HEAD SELECTION TABLE:

W1

R

For TWH54N For TWH120N For TWH210N For TWH430N For TWH27N Nut Bolt AF Model R Wt Model R Wt Model R Wt R Wt Model R Wt Model size size number mm kg number mm kg number mm kg number mm kg number mm kg

W2

” 1 1/16” ” 1 1/4” 7/ 7 8” 1 / 16” 5 1” 1 /8” 1 1/8” 113/16” 1 1/4” 2” 1 3/8” 2 3/16” 1 1/2” 2 3/8” 1 5/8” 2 9/16” 1 3/4” 2 3/4” 1 7/8” 215/16” 2” 3 1/8” 2 1/4” 3 1/2” 2 1/2” 3 7/8” 1 2 3/4” 4 /4” 5 3” 4 /8” 3 1/4” 5” 3 1/2” 5 3/8” 3 3/4” 5 3/4” 1 4” 6 /8” 1/ 4 4” 6 1/2” 4 1/2” 6 7/8”

Note: Drawing shows drive cylinder, including ratchet head. Drive cylinder and ratchet head are seperate items and must be ordered seperately

Model number

(drive cyl.) TWH27N TWH54N TWH120N TWH210N TWH430N

36

Torque capacity Nm lbf. ft at 700 Bar at 10,000PSI

2625 3068 5372 6037 11737 14349 21216 23124 43792 48181

R

1906 2228 3901 4384 8522 10419 15405 16791 31798 34985

Hexagon AF size Metric Imperial min max min max 24 50 36 70 50 85 70 105 80

to 46 to 60 to 65 to 80 to 80 to 100 to 100 to 115 to 115

130 to 175

1 1/16" 2" 1 7/16" 2 3/4 " 2 3/16" 3 1/2 " 2 3/4 " 4 1/4 " 3 1/8 " 5"

to 1 13/16"

Weight kg

Dimensions in mm L H1 H2 W1 W2 R min - max max max max

to 4 5/8 "

1.4 1.4 2.3 2.3 3.8 3.8 6.4 6.4 16.1

193 193 250 250 310 310 378 378 405

" 7/ 8

16.1

425 309 260 83

to 2 /

3 " 8 9 " 16

to 2 /

to 3 / to 3 1/8 "

1 " 8

to 3 7/8 " to 3 7/8 " to 4 /

58 "

to 6

125 136 158 169 189 214 223 236 291

97 108 125 136 157 182 191 204 242

32 32 41 41 52 52 64 64 83

51 51 64 64 78 78 97 97 93

9.5 - 12.2 10 .1 - 10.5 10.7 - 13.8 11.7 - 14.6 14.7 - 15.2 15.9 - 18.7 18.1 - 18.6 18.3 - 20.7 25.6 - 31.3

93 24.8 - 27.3

Note: Above selection table is for drive unit only. Ratchet head(s) to be ordered separately. Weight as stated is drive cylinder only, exact radius size (R) varies according to ratchet AF size selected.

76

5/ 8

TWH27NRH1.1/16 10.4 1.5

3/ 4

TWH27NRH1.1/4 TWH27NRH1.7/16

9.7 1.6 9.8 1.6 TWH54NRH1.7/16 13.5 2.9

TWH27NRH1.5/8

10.0 1.6 TWH54NRH1.5/8

10.8 2.8

TWH27NRH1.13/16 10.5 1.7 TWH54NRH1.13/16 10.7 2.9 TWH27NRH2

10.5 1.7 TWH54NRH2

11.7 3.0

TWH27NRH2.3/16 10.3 1.8 TWH54NRH2.3/16 11.8 3.1 TWH120NRH2.3/16 14.7 6.1 TWH27NRH2.3/8

10.5 1.8 TWH54NRH2.3/8

11.8 3.2 TWH120NRH2.3/8

14.8 6.4

TWH54NRH2.9/16 11.6 3.3 TWH120NRH2.9/16 14.8 6.4 TWH54NRH2.3/4

11.8 3.4 TWH120NRH2.3/4

14.9 6.5 TWH210NRH2.3/4

18.3 12.1

TWH54NRH2.15/16 14.8 3.5 TWH120NRH2.15/16 14.9 6.5 TWH210NRH2.15/16 18.3 12.2 TWH54NRH3.1/8

12.1 3.5 TWH120NRH3.1/8 TWH120NRH3.1/2 TWH120NRH3.7/8

15.1 6.5 TWH210NRH3.1/8 16.9 7.9 TWH210NRH3.1/2 19.6 8.5 TWH210NRH3.7/8

18.5 12.3 TWH430NRH3.1/8 26.0 23.2 19.3 12.4 TWH430NRH3.1/2 26.8 23.9 19.5 12.5 TWH430NRH3.7/8 26.5 25.7

TWH210NRH4.1/4

19.5 13.3 TWH430NRH4.1/4 26.9 26.1

TWH210NRH4.5/8

19.3 13.8 TWH430NRH4.5/8 25.9 26.3 TWH430NRH5

27.4 27.9

TWH430NRH5.3/8 25.8 28.3 TWH430NRH5.3/4 24.8 29.3 TWH430NRH6.1/8 25.0 30.1 TWH430NRH6.1/2 25.0 31.0 TWH430NRH6.7/8 27.3 31.8

37


RATCHET HEADS

BACKUP WRENCHES

TWH-NRH - METRIC SIZE RATCHET HEADS

BW - BACKUP WRENCHES

TWH-NRH - METRIC SIZE RATCHET HEADS

BW - BACKUP WRENCHES

Suitable for use with TWS-N & TWH-N Wrenches

Choice of standard metric sizes Easily fitted to TWH-N drive units Strong steel construction Non standard and special design ratchet heads can be made to order

TWH120NRH-65

Interchangeable hexagon links R

Positive release mechanism

The TWH-NRH range of metric hexagon ratchet heads, suitable for use with TWH-N series low profile hydraulic torque wrenches, provide exceptional flexibility with across flats (AF) sizes from 24mm to 175mm available as standard. All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very confined limited access places. For even greater versatility a comprehensive range of metric hexagon reducer bushes and square drive conversion kits to suit TWH-NRH metric ratchet heads are also available.

BW3 with BW3-90

The Hi-Force BW series of back up wrenches provide an easily fitted and easily removable back nut reaction arm to prevent both nuts rotating during tightening applications. The ‘T-Bar’ design adjustable reaction point prevents lock up once tightening is completed.

Suitable for hexagon link sizes (see below) Model Number BW1 BW2 BW3 BW4

METRIC RATCHET HEAD SELECTION TABLE: For TWH54N For TWH120N For TWH210N For TWH27N Nut R Wt Bolt AF Model R Wt Model R R Wt Model Wt Model mm kg mm kg mm kg number mm kg size size number number number 16

24

TWH27NRH-24

12.1 1.5

18

27

TWH27NRH-27

10.4 12.1 1.5

20

30

TWH27NRH-30

10.7 1.6

22 24

32 36

TWH27NRH-32

9.5 1.6 10.1 1.6

27 30

41 46

TWH27NRH-41 TWH27NRH-46

33

50

36

55

39

60

42

Wt kg

10.1 1.6 10.5 1.7

TWH54NRH-41 TWH54NRH-46

10.9 2.8 10.7 2.9

TWH27NRH-50

10.4 1.7

TWH54NRH-50

12.1 3.0 TWH120NRH-50

15.2 5.8

TWH27NRH-55

10.1 1.8

TWH54NRH-55

12.1 3.1 TWH120NRH-55

15.0 6.1

TWH27NRH-60

10.5 1.8

TWH54NRH-60

12.0 3.2 TWH120NRH-60

15.0 6.4

65

TWH54NRH-65

11.7 3.3 TWH120NRH-65

14.9 6.4

45

70

TWH54NRH-70

11.7 3.4 TWH120NRH-70

14.8 6.5 TWH210NRH-70

18.2 12.1

48 52

75 80

TWH54NRH-75

14.6 3.5 TWH120NRH-75 11.7 3.5 TWH120NRH-80

14.7 6.5 TWH210NRH-75 14.7 6.5 TWH210NRH-80

18.1 12.2 18.1 12.3 TWH430NRH-80

25.6 23.2

56

85

TWH120NRH-85

16.4 7.8 TWH210NRH-85

18.2 12.4 TWH430NRH-85

29.0 24.0

60

90

TWH120NRH-90

16.2 7.9 TWH210NRH-90

18.6 12.4 TWH430NRH-90

31.3 26.0

64

95

TWH120NRH-95

15.9 7.9 TWH210NRH-95

18.6 12.5 TWH430NRH-95

28.5 25.8

68

100

TWH120NRH-100

18.7 8.5 TWH210NRH-100

18.6 12.5 TWH430NRH-100

25.6 25.6

72 76

105 110

TWH210NRH-105 TWH210NRH-110

18.4 12.9 TWH430NRH-105 18.3 13.3 TWH430NRH-110

28.6 26.5 25.7 26.2

80

115

TWH210NRH-115

20.7 13.8 TWH430NRH-115

27.3 26.4

90

130

TWH430NRH-130

25.6 27.3

100

145

TWH430NRH-145

25.4 29.4

110

155

TWH430NRH-155

25.0 30.1

115

165

TWH430NRH-165

25.0 31.0

175

TWH430NRH-175

27.3 31.8

n/a

38

R mm

13.8 2.9

TWH54NRH-80

Description

Imperial

Backup Wrench holder Backup Wrench holder Backup Wrench holder Backup Wrench holder

15/ 16

2 3/16” 3 1/2” 3 1/2”

To Metric 24 mm 55 mm 85 mm 85 mm

Imperial 3 ” 3 7/8” 1/ 8

4 5/8” 6 7/8 ”

Metric 80 mm 100 mm 115 mm 145 mm

For TWH430N Model number

TWH54NRH-36

TWH27NRH-36

From

Imperial links for Backup Wrench

77

Link Part Number

Backup Wrench holder

BW1-015 BW1-101 BW1-104 BW1-107 BW1-110 BW1-113 BW1-200 BW1-203 BW1-206 BW1-209 BW1-212 BW1-215 BW1-302 BW2-308 BW2-314 BW3-404 BW3-410 BW4-500 BW4-506 BW4-512 BW4-602 BW4-608 BW4-614

BW1 BW1 BW1 BW1 BW1 BW1 BW1 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW2 - BW3 - BW4 BW2 - BW3 - BW4 BW3 - BW4 BW3 - BW4 BW4 BW4 BW4 BW4 BW4 BW4

Metric links for Backup Wrench

Hexagon AF Size

Link Part Number

Backup Wrench holder

Hexagon AF Size

BW1-24 BW1-27 BW1-30 BW1-32 BW1-36 BW1-41 BW1-46 BW1-50 BW1-55 BW1-60 BW1-65 BW1-70 BW1-75 BW1-80 BW2-85 BW2-90 BW2-95 BW2-100 BW3-105 BW3-110 BW3-115 BW4-130 BW4-145

BW1 BW1 BW1 BW1 BW1 BW1 BW1 BW1 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW1 - BW2 BW2 - BW3 - BW4 BW2 - BW3 - BW4 BW2 - BW3 - BW4 BW2 - BW3 - BW4 BW3 - BW4 BW3 - BW4 BW3 - BW4 BW4 BW4

24 mm 27 mm 30 mm 32 mm 36 mm 41 mm 46 mm 50 mm 55 mm 60 mm 65 mm 70 mm 75 mm 80 mm 85 mm 90 mm 95 mm 100 mm 105 mm 110 mm 115 mm 130 mm 145 mm

15/ 16

1 1/16” 1 1/4 ” 1 7/16” 1 5/8 ” 1 13/16” 2” 2 3/16” 2 3/8 ” 2 9/16” 2 3/4” 2 15/16” 3 1/8 ” 3 1/2 ” 3 7/8 ” 4 1/4 ” 4 5/8” 5” 5 3/8” 5 3/4 ” 6 1/8 ” 6 1/2” 6 7/8 ”

81

39


HTWP2142AR

HTWP3140P-A

HTWP2140P

HYDRAULIC PUMPS FOR HYDRAULIC PUMPS TORQUE Hi-Force hydraulic torqueFOR wrench pumps WRENCHES are compatible for use with all Hi-Force hydraulic torque TORQUE WRENCHES wrenches. All models are 700 Bar maximum working pressure, fitted with an easily accessible and HYDRAULIC PUMPS FOR TORQUE WRENCHES

STUD BOLT TENSIONERS & CONVERSION KITS

HTWP - HYDRAULIC TORQUE PUMPS HTWP - HYDRAULIC TORQUE PUMPS metres of control line Glycerine filled, easy to read, dual scale (0-700 Bar/0-10,000 PSI) hydraulic HYDRAULIC PUMPS FOR TORQUE WRENCHES ORcable. AIR MOTOR DRIVEN HTWP - ELECTRIC HYDRAULIC TORQUE PUMPS pressure gauges are fitted as standard to all models. Air driven versions also include an integral inline Working pressure ELECTRIC OR700 AIRbar MOTOR DRIVEN filter, regulator, lubricator system with airline pressure gauge and an exhaust air cooling system. HTWP -speed HYDRAULIC TORQUE Two operation Working pressure 700 bar PUMPS ELECTRIC OR AIR MOTOR DRIVEN Supplied complete with hand pendant controller Two speed operation adjustable torque setting pressure relief valve, and are available as air driven or electric driven pump HYDRAULIC PUMPS FORwith TORQUE WRENCHES AIR MOTOR DRIVENoperation, push button hand pendant controller with three units. All ELECTRIC pumps areOR supplied a remote

STS - TOPSIDE STUD BOLT TENSIONERS - IMPERIAL RANGE

STS - TOPSIDE STUD BOLT TENSIONERS - IMPERIAL RANGE

Working pressure 700 bar Protective carrying frame andpendant oil sightcontroller level gauge Supplied complete with hand Two speed operation Working pressure 700 bar Dual scalecomplete glycerine filledhand pressure Including dual scalewith glycerine filled pressure gauge Protective carrying frame andpendant oil sight level gauge Supplied controller Two speed operation gauge fitted as standard Externally adjustable pressure relief valve Including scale frame glycerine pressure gauge Protectivedual carrying andfilled oil sight level gauge Supplied complete with hand pendant controller unit Air pressure gauge and filter-regulator-lubricator Two speed operation with choice of standard Externally adjustable pressure relief valve Including dual scale glycerine filled pressure gauge HTWP2142P HTWP3140P-A HTWP2140P Protective carrying frame and oil level gauge only) length hoses available and integral oil cooling system (airsight powered Air pressure gauge and filter-regulator-lubricator unit Externally adjustable pressure relief valve pumps HTWP2142P HTWP3140P-A HTWP2140P Including dual scale glycerine filled pressure gauge and integral oil cooling system (air powered only) Air pressure gauge and filter-regulator-lubricator Externally adjustable torque setting pressurepumps reliefunit HTWP2142P HTWP3140P-A HTWP2140P Externally adjustable pressure relief valve C valve fitted asoilstandard Hi-Force hydraulic torquesystem wrench arepumps compatible and integral cooling (airpumps powered only) for use with all Hi-Force hydraulic torque Air pressure gauge and filter-regulator-lubricator unit HTWP2142P HTWP3140P-A HTWP2140P wrenches. All carrying models are wrench 700 barsight maximum working pressure, fitted an easilyhydraulic accessible and Hi-Force hydraulic torque pumps compatible for use with with all Hi-Force torque Protective frame and oil levelare gauge and integral oilsetting coolingpressure system (air powered pumps only) adjustable torque relief valve, and are available as air driven or electric driven options. All wrenches. All models are wrench 700 barpumps maximum pressure, an easilyhydraulic accessible and Hi-Force hydraulic torque are working compatible for usefitted with with all Hi-Force torque Air pressure gauge and filter-regulator-lubricator pumps are supplied with a remote operation, push button hand pendant directional controller with three adjustable setting relief valve, and are available as air driven or an electric options.and All wrenches. torque All models arepressure 700 bar maximum working pressure, fitted with easilydriven accessible unit (air powered pumps only) metres ofhydraulic control line cable. Glycerine filled, are easy tobutton read, dual scale (0-700 bar/0-10000 psi)with hydraulic Hi-Force torque wrench pumps compatible for use with all Hi-Force hydraulic torque pumps are supplied with a remote operation, push hand pendant directional controller three adjustable torque setting pressure relief valve, and are available as air driven or electric driven options. All pressure are fitted as to all models. Airpressure, driven versions also include anaccessible integral inline wrenches. All models area remote 700 bar maximum working fitted with an easily and metres ofgauges control line cable. Glycerine filled, easy tobutton read, dual (0-700 bar/0-10000 psi)with hydraulic Integral oil cooling system (airstandard powered pumps only) pumps are supplied with operation, push handscale pendant directional controller three B filter, regulator, lubricator system with airline pressure gauge, andasan exhaust air electric cooling system. adjustable torque setting pressure relief valve, and are available air driven or driven options. All A pressure gauges are fitted as standard to all models. Air driven versions also include an integral inline metres of control line cable. Glycerine filled, easy to read, dual scale (0-700 bar/0-10000 psi) hydraulic pumps are supplied with a remote operation, push button hand pendant directional controller with three filter, regulator, lubricator system with airline pressure gauge, and an exhaust air cooling system. HTWP2141/2AR fitted with auto retract pressure gauges are are fitted as standard to all models. Air driven versions also include an integral inline metres of control line cable. Glycerine filled, easy to read, dualand scale (0-700 air bar/0-10000 psi) hydraulic function as standard. filter, regulator, lubricator system with airline pressure gauge, an exhaust cooling system. Max Motor Displacement l/min Changeover pressure gauges are fitted as standard to all models. Air driven versions also include an integral inline Dimensions in mm Model pressure Power rating high Weight low pressure Max Motor Displacement l/min Changeover filter, regulator, lubricator system with airline pressure gauge, and an exhaust air cooling system. number bar supply kg Length Widthin Height kW pressure pressure bar Dimensions mm Model

82

pressure Power

rating

high

low

pressure

Capacities from 234 to 2649 kN

Working pressure 1500 Bar

Nitrocarburised piston Maximum piston stroke indicator Suitable for single or multi-tensioning applications Specially designed tensioners available on request. User friendly operating and maintenance procedure Choice of manually operated or air powered pumps

Weight

HTWH - HOSE SETS FOR TORQUE WRENCHES Length

Twin

Couplers

Couplers wrench side Couplers number hose pump side wrench torque pumps are compatible for use with all Hi-Force hydraulic torque red/black 1 x Hi-Force CF4F &hydraulic 1 x CM4F 1 xwrench CF4F & 1side x CM4F HTWH4 metres 4 Model Length Twin Couplers Couplers wrenches. Allx CM4F models are 700 Bar& maximum working pressure, fitted with an easily accessible and red/black 1 x CF4F & 1 1 x CF4F 1 x CM4F HTWH5 5 number metres hose pump wrench HTWH4 red/black 1 x adjustable CF4F & side 1torque x CM4F 1 pressure x CF4F &relief 1side xvalve, CM4F 4 setting and are available as air driven or electric driven pump red/black 1 x CF4F 1 x CM4F 1 x CF4F 1 xx CM4F HTWH6 Length 6 Model Twin Couplers Couplers All& are supplied with a& operation, push button hand pendant controller with three HTWH5 red/black 1 CF4F & 1 1 & 1 5 red/black 1 xx units. CF4F &pumps 1 xx CM4F CM4F 1 xx CF4F CF4F &remote 1side x CM4F CM4F HTWH4 metres 4 number hose pump wrench of side control line cable. filled, easy to read, dual scale (0-700 Bar/0-10,000 PSI) hydraulic red/black 1 xx metres CF4F & 1 xx CM4F 1 xx Glycerine CF4F & 1 xx CM4F HTWH8 8 HTWH6 red/black 1 CF4F & 1 CM4F 1 CF4F & 1 CM4F 6 red/black 1 x pressure CF4F & gauges 1 x CM4F 1 x as CF4F & 1 xtoCM4F HTWH4 HTWH5 5 are fitted standard all models. Air driven versions also include an integral inline red/black 1 xx filter, CF4Fregulator, &1 x CM4F 1 xx CF4F & 1 x CM4F HTWH10 10 HTWH4 4 HTWH8 red/black 1 & 1 8 lubricator pressure gauge and an exhaust air cooling system. red/black 1 1 x CF4F CF4F & &1 1 xx CM4F CM4F 1system x CF4F CF4Fwith & airline 1 xx CM4F CM4F HTWH6 6 HTWH4 red/black 1 xx CF4F CF4F & 1 1 x CM4F 1 1 x CF4F & & 1 xx CM4F CM4F HTWH5 5 HTWH10 red/black 10 red/black 1 1 x CF4F & & 1 xx CM4F CM4F 1 xx CF4F CF4F & 1 1 x CM4F HTWH8 8 CF/CM FOR TORQUE HTWH4 red/black 1 x CF4FWRENCHES & 1 x CM4F 1 x CF4F & 1 x CM4F HTWH6 - COUPLERS 6 red/black 1 x CF4F & 1 x CM4F 1 x CF4F & 1 x CM4F HTWH10 10 Dual scale glycerine filled pressure red/black 1 x CF4FWRENCHES & 1 x CM4F 1 x CF4F & 1 x CM4F HTWH8 - COUPLERS 8 CF/CM FOR TORQUE HTWH4 gauge fitted as standard red/black 1 x CF4F & 1 x CM4F 1 x CF4F & 1 x CM4F HTWH10 10 CF4F CF/CM COUPLERS FOR TORQUE WRENCHES Model Two speed operation with choice of standard Thread type Description number length hoses available CF4F Model - COUPLERS FOR TORQUE WRENCHES CF/CM 1 Externallyhalf adjustable type Description number CF4F /Thread Female couplertorque setting pressure relief 4" NPT Female CF4F CM4F C Model valve fitted as standard 1 1/4" NPT Female CM4F Male half coupler type Description number CF4F /Thread Female half coupler 4" NPT Female CM4F Protective carrying frame and oil sight level gauge CF4F 1 Model 1/4" NPT Female CM4F Male half coupler CF4F / Female half coupler 4" NPT Female CM4F Thread type Description number Air pressure gauge and filter-regulator-lubricator 1 / CM4F Male half coupler unit (air powered pumps only) 4" NPT Female 1 CF4F /4" NPT Female Female half coupler CM4F Integral oil cooling system (air powered pumps only) 1 B /4" NPT Female CM4F Male half coupler A number- HOSE metres hose pump side HTWH FOR TORQUE WRENCHES Model LengthSETSTwin Couplers

40

HTWP2141/2AR are fitted with auto retract function as standard.

Model number HTWP2140P HTWP2141AR HTWP2142AR

Max pressure Power supply bar 700 700 700

7 Bar 110 volt 240 volt

6.1 5.6 5.6

The STS imperial stud bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 23 imperial size options ranging from ¾” to 4” thread size and all models are suitable for working pressures up to 1500 Bar. Each of the 6 models of hydraulic tensioning cylinder can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum number of hydraulic cylinders. Threaded pullers and nut rotating sockets are available as individual components or as convenient thread size conversion kits. All Hi-Force hydraulic stud bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, self-energising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure. .

Threaded puller Piston Load Cell Oil inlet port Nut rotating socket

Bridge

Tommy bar Turn direction

41

Motor Displacement l/min Changeover high rating low pressure Weight kg kW pressure pressure bar 1.5 1.1 1.1

Single acting design

STS1-100

Max Displacement l/min Changeover HTWP - TORQUE WRENCH HTWP2140P 700 7.0 bar Motor 1.50 7.95 0.72 370 205 Height 450 60 PUMPS28.0 number bar supply pressure kg Length Width kW pressure bar Dimensions in mm Max Motor Displacement l/min Changeover Model pressure Power high Weight rating low pressure HTWP2141P 700 110 volt 0.55 3.90 0.36 28.0 370 205 450 60 Dimensions in mm 60 HTWP2140P 700 7.0 bar Motor 1.50 7.95 0.72 28.0 370 205 Height 450 Model Power high Weight pressure rating low pressure number bar supply pressure kg Length Width kW pressure bar Max Displacement l/min Changeover Dimensions in mm HTWP2142P 700 240 volt 0.55 3.90 0.36 28.0 370 205 450 60 number supply pressure kgWeight bar kW pressure bar Working pressure 700 Bar Length Width Height 60 HTWP2141P 700 110 volt 0.55 3.90 0.36 28.0 370 205 450 Model pressure Power high rating low pressure HTWP2140P 700 7.0 bar 1.50 7.95 0.72 28.0 370 205 450 60 number bar supply pressure kg Length Height kW bar HTWP3140P-A 700 7.0 bar 3.70 14.4 2.40 400 360 570 70 HTWP2140P 7 Bar 1.5 pressure 6.1 0.51 28.043.0 468 Width 445 60 60 HTWP2142P 700 240 volt 0.55 3.90 0.36 28.0 370 205 450 HTWP2141P 700 110 volt 0.55 3.90 0.36 28.0 370 205 450 60 HTWP3141P-A 110 volt 1.50 7.20 1.20 45.0 400 360 570 70 HTWP2140P 700 7.0 bar 7.95 0.72 28.0 370 205 450 60 445 468 HTWP2141AR 110 volt 1.1 5.6 0.48 34.0 60 70 HTWP3140P-A 700 700 7.0 bar 14.4 2.40 43.0 360 570 Choice of air or400 electric power HTWP2142P 240 volt 3.70 0.55 3.90 0.36 28.0 370 205 options 450 60 HTWP3142P-A 240 volt 1.50 7.20 1.20 44.0 400 360 570 70 HTWP2141P 700 110 0.55 3.90 0.36 28.0 370 205 450 60 468 445 HTWP2142AR 240 volt 1.1 5.6 0.48 34.0 60 70 HTWP3141P-A 700 110 1.50 7.20 1.20 45.0 400 360 570 HTWP3140P-A 700 7.0 bar 3.70 14.4 2.40 43.0 400 360 570 70 HTWP2142P 700 240 volt 0.55 3.90 0.36 28.0 370 205 450 60 HTWP3140P-A 7 Bar 3.7 13.5 1.90 60.044.0 100 547 246 589 70 HTWP3142P-A 240 volt 7.20 1.20 400 360 570 HTWP3141P-A 700 700 110 volt 1.50 1.50 7.20 1.20 45.0complete 400 360 570 70 Supplied with hand pendant controller HTWP3140P-A 700 FOR 7.0 bar 14.4 2.40 400 360 570 70 HTWP3141P-A 110 volt 3.70 1.5 WRENCHES 6.3 0.90 72.043.0 246 653 100 547 HTWH - HOSE SETS TORQUE HTWP3142P-A 700 240 volt 1.50 7.20 1.20 44.0 400 360 570 70 HTWP3141P-A 110 7.20 1.20 400 360 570 70 246 653 547 HTWP3142P-A 700 240 volt volt 1.50 1.5 6.3 0.90 72.045.0 100 HTWH - HOSE SETS FOR TORQUE WRENCHES HTWP3142P-A 700 240 volt 1.50HTWP2142AR 7.20 HTWP3140P-A 1.20 HTWP2140P70 44.0 400 360 570 Model

STS4-250

STS3-175

0.51 0.48 0.48

60 60 60

28.0 34.0 34.0

Dimensions in mm Length

Width

Height

468 468 468

205 205 205

445 445 445


STUD BOLT TENSIONERS & CONVERSION KITS

STUD BOLT TENSIONERS & CONVERSION KITS

STS - TOPSIDE STUD BOLT TENSIONERS - IMPERIAL RANGE

STS-CK - STUD BOLT TENSIONER CONVERSION KITS - IMPERIAL

STS - TOPSIDE STUD BOLT TENSIONERS - IMPERIAL RANGE

STS-CK - STUD BOLT TENSIONER CONVERSION KITS - IMPERIAL RANGE

Bolt sizes from ¾” to 4”

For use with STS Imperial Tensioners

Typical Conversion Kit

23 different kits available

Modular design for optimum versatility

STS3-175

Dual quick connect couplings for easy connection

STS4-250

STS1-100

A

Threaded puller

The modular design of Hi-Force STS series topside hydraulic stud bolt tensioners enables the user to adapt an existing STS tensioner assembly to another thread size, within the tensioner range, by purchasing a simple conversion kit. Comprising of a threaded puller and compatible nut rotating socket, Hi-Force STS-CK conversion kits offer the user even greater versatility at an economical cost.

*Dimension D may vary, depending on bridge size used

Force

Offers greater versatility

Nut rotating socket

F

C

Important note: Tensioner models STS1, STS3, STS4 & STS6 are available with two different bridge sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to ordering a conversion kit. Bridges are available as individual components if required, see table below.

E D

B

Bridge identification table : Model number STS1-075 STS1-087 STS1-100 STS1-112 STS2-125 STS2-137 STS2-150 STS3-162 STS3-175 STS3-187 STS3-200 STS4-187 STS4-200 STS4-225 STS4-250 STS5-250 STS5-275 STS5-300 STS6-300 STS6-325 STS6-350 STS6-375 STS6-400

42

Stud bolt Threads Effective Capacity thread per area Stroke Weight kN tonnes cm² mm kg size inch

” ”

3/ 4 7 /8

1” 1 1/8” 1 1/4” 1 3/8” 1 1/2” 1 5/8” 1 3/4” 1 7/8” 2” 1 7/8” 2” 2 1/4” 2 1/2” 2 1/2” 2 3/4” 3” 3” 3 1/4” 3 1/2” 3 3/4” 4”

10 9 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

234 234 234 234 457 457 457 822 822 822 822 1264 1264 1264 1264 1833 1833 1833 2649 2649 2649 2649 2649

23.9 23.9 23.9 23.9 46.6 46.6 46.6 83.8 83.8 83.8 83.8 128.9 128.9 128.9 128.9 186.9 186.9 186.9 270.0 270.0 270.0 270.0 270.0

15.6 15.6 15.6 15.6 30.5 30.5 30.5 54.8 54.8 54.8 54.8 84.3 84.3 84.3 84.3 122.2 122.2 122.2 176.6 176.6 176.6 176.6 176.6

10 10 10 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

1.7 1.7 1.7 1.7 3.5 3.5 3.5 6.1 6.1 6.1 6.1 10.6 10.6 10.6 10.6 16.0 16.0 16.0 23.5 23.5 23.5 23.5 23.5

Tensioner model

Dimensions in mm A

B

C min

D

E

F

74 74 74 74 102 102 102 133 133 133 133 163 163 163 163 193 193 193 233 233 233 233 233

28 28 30 30 39 39 39 47 47 47 50 50 62 62 62 73 73 73 84 84 84 105 105

74 74 80 80 103 103 103 115 115 115 117 119 119 135 135 145 145 145 178 178 178 205 205

90 90 98 98 128 128 128 150 150 150 155 149 149 165 165 187 187 187 216 216 216 257 257

45 45 45 45 54 54 54 56 56 56 56 57 57 57 57 60 60 60 64 64 64 64 64

51 54 61 64 74 77 80 92 93 97 104 104 106 121 127 134 140 147 161 167 172 191 196

STS1 series STS2 series STS3 series

Bridge number STS1-B1 STS1-B2 STS2-B1 STS3-B1 STS3-B2

Compatible stud bolt size /4”

3

1” 1 1/4” 1 5/8” 1 3/4”

/8”

7

1 1/8” 1 3/8” 1 3/4” 1 7/8”

STS4 series 1 1/2” 1 7/8” 2”

Note: Imperial models STS3-175, STS3-187 & STS4-200 are supplied with the smaller size bridge (B1), so that fitment in confined spaces is assured. Should these models be required to be supplied with the larger size bridge (B2), please add suffix ‘B2’ to the model number of the tensioner, e.g. STS3-175B2.

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.

87

Tensioner model

STS5 series STS6 series

Bridge number STS4-B1 STS4-B2 STS5-B1 STS6-B1 STS6-B3

Compatible stud bolt size 2” 1 7/8” 2” 2 1/4” 2 1/2” 3/ 1 / 3” 2 2” 2 4” 3 1/2” 3” 3 1/4” 4” 3 3/4”

Thread Threaded puller pulle Loadd Cell

Bridg Bridge

Nut ut rotating socket

43


STUD BOLT TENSIONERS & CONVERSION KITS

STUD BOLT TENSIONERS & CONVERSION KITS

STS-CK - STUD BOLT CONVERSION KITS - IMPERIAL

STS - TOPSIDE STUD BOLT TENSIONERS - METRIC RANGE

STS-CK - STUD BOLT CONVERSION KITS - IMPERIAL RANGE

Typical Conversion Kit

Nut rotating socket

STS - TOPSIDE STUD BOLT TENSIONERS - METRIC RANGE

Cost saving option

Capacities from 234 to 2649 kN

Easily fitted to existing tensioner assembly

Working pressure 1500 Bar

Supplied as a kit or as individual components

Single acting design

Threaded puller

STS3-M52

Conversion kit selection table : To convert tensioner model in left hand column to another size within its applicable range, select from the below table of conversion kits

From Tensioner 3/ 4

7

/8” bolt size

1” bolt size

1 1/8” bolt size

STS1-075

not applicable

STS1-CK087

STS1-CK100

STS1-CK112

STS1-087

STS1-CK075

not applicable

STS1-CK100

STS1-CK112

STS1-100

STS1-CK075

STS1-CK087

not applicable

STS1-CK112

STS1-112

STS1-CK075

STS1-CK087

STS1-CK100

not applicable

1 /4” bolt size

1 /8” bolt size

1 /2” bolt size

STS2-125

not applicable

STS2-CK137

STS2-CK150

STS2-137

STS2-CK125

not applicable

STS2-CK150

STS2-150

STS2-CK125

STS2-CK137

not applicable

1 5/8” bolt size

1 3/4” bolt size

1 7/8” bolt size

2” bolt size

STS3-162

not applicable

STS3-CK175

STS3-CK187

STS3-CK200

STS3-175

STS3-CK162

not applicable

STS3-CK187

STS3-CK200

STS3-187

STS3-CK162

STS3-CK175

not applicable

STS3-CK200

” bolt size

1

1

The STS metric stud bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 23 metric size options ranging from M16 to M100 thread size and all models are suitable for working pressures up to 1500 Bar. Each of the 6 models of hydraulic tensioning cylinder can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum number of hydraulic cylinders. Threaded pullers and nut rotating sockets are available as individual components or as convenient thread size conversion kits.

STS3-CK162

STS3-CK175

STS3-CK187

not applicable

1 7/8” bolt size

2” bolt size

2 1/4” bolt size

2 1/2” bolt size

STS4-187

not applicable

STS4-CK200

STS4-CK225

STS4-CK250

STS4-200

STS4-CK187

not applicable

STS4-CK225

STS4-CK250

STS4-225

STS4-CK187

STS4-CK200

not applicable

STS4-CK250

STS4-250

STS4-CK187

STS4-CK200

STS4-CK225

not applicable

2 1/2” bolt size

2 3/4” bolt size

3” bolt size

STS5-250

not applicable

STS5-CK275

STS5-CK300

STS5-275

STS5-CK250

not applicable

STS5-CK300

STS5-300

STS5-CK250

STS5-CK275

not applicable

3” bolt size

3 1/4” bolt size

3 1/2” bolt size

3 3/4” bolt size

4” bolt size

STS6-300

not applicable

STS6-CK325

STS6-CK350

STS6-CK375

STS6-CK400

STS6-325

STS6-CK300

not applicable

STS6-CK350

STS6-CK375

STS6-CK400

STS6-350

STS6-CK300

STS6-CK325

not applicable

STS6-CK375

STS6-CK400

STS6-375

STS6-CK300

STS6-CK325

STS6-CK350

not applicable

STS6-CK400

STS6-400

STS6-CK300

STS6-CK325

STS6-CK350

STS6-CK375

not applicable

STS3-200

44

3

Nitrocarburised piston Maximum piston stroke indicator Suitable for single or multi-tensioning applications Specially designed tensioners available on request User friendly operating and maintenance procedure Choice of manually operated or air powered pumps available

All Hi-Force hydraulic stud bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, self-energising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure.

Note: Remember to check bridge compatibility for STS1, STS3, STS4 and STS6 models when ordering conversion kits.

Threader Puller Piston Load Cell Oil inlet port Nut rotating socket

Bridge

Tommy Bar Turn Direction

45


STUD BOLT TENSIONERS & CONVERSION KITS

STUD BOLT TENSIONERS & CONVERSION KITS

STS - TOPSIDE STUDBOLT TENSIONERS - METRIC RANGE

STS-CK - STUD BOLT TENSIONER CONVERSION KITS - METRIC

STS - TOPSIDE STUD BOLT TENSIONERS - METRIC RANGE

STS-CK - STUD BOLT TENSIONER CONVERSION KITS - METRIC RANGE

Bolt sizes from M16 to M100

Cost saving option

Typical Conversion Kit

Modular design for optimum versatility

Easily fitted to existing tensioner assembly

Dual quick couplings for easy connection

Offers greater versitility

Nut rotating socket

STS3-M52

Threaded puller

*Dimension D may vary, depending on bridge size used

A

Force

Similar to the imperial thread conversion kits, the Hi-Force metric topside hydraulic stud bolt tensioners are also modular in design and can be adapted to another thread size, within the tensioner range, by purchasing a simple conversion kit. Comprising of a threaded puller and nut rotating socket, Hi-Force STS-CK conversion kits offer the user even greater versatility at an economical cost.

F

C

E D

B

Model number

Stud bolt thread Thread pitch size

STS1-M16 M16 STS1-M18 M18 STS1-M20 M20 STS1-M22 M22 STS1-M24 M24 STS1-M27 M27 STS2-M30 M30 STS2-M33 M33 STS2-M36 M36 STS2-M39 M39 STS3-M42 M42 STS3-M45 M45 STS3-M48 M48 STS3-M52 M52 STS4-M48 M48 STS4-M52 M52 STS4-M56 M56 STS4-M60 M60 STS4-M64 M64 STS5-M64 M64 STS5-M68 M68 STS5-M72 M72 STS5-M76 M76 STS6-M76 M76 STS6-M80 M80 STS6-M85 M85 STS6-M90 M90 STS6-M95 M95 STS6-M100 M100

46

2 2.5 2.5 2.5 3 3 3.5 3.5 4 4 4.5 4.5 5 5 5 5 5.5 5.5 6 6 6 6 6 6 6 6 6 6 6

Capacity kN tonnes 234 234 234 234 234 234 457 457 457 457 822 822 822 822 1264 1264 1264 1264 1264 1833 1833 1833 1833 2649 2649 2649 2649 2649 2649

23.9 23.9 23.9 23.9 23.9 23.9 46.6 46.6 46.6 46.6 83.8 83.8 83.8 83.8 128.9 128.9 128.9 128.9 128.9 186.9 186.9 186.9 186.9 270.0 270.0 270.0 270.0 270.0 270.0

Effective area Stroke Weight mm kg cm² 15.6 15.6 15.6 15.6 15.6 15.6 30.5 30.5 30.5 30.5 54.8 54.8 54.8 54.8 84.3 84.3 84.3 84.3 84.3 122.2 122.2 122.2 122.2 176.6 176.6 176.6 176.6 176.6 176.6

10 10 10 10 10 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

1.7 1.7 1.7 1.7 1.7 1.7 3.5 3.5 3.5 3.5 6.1 6.1 6.1 6.1 10.6 10.6 10.6 10.6 10.6 16.0 16.0 16.0 16.0 23.5 23.5 23.5 23.5 23.5 23.5

A 74 74 74 74 74 74 102 102 102 102 133 133 133 133 163 163 163 163 163 193 193 193 193 233 233 233 233 233 233

Dimensions in mm C D E B 28 28 28 30 30 30 39 39 39 39 47 47 47 50 50 50 62 62 62 73 73 73 73 84 84 84 84 105 105

74 74 74 80 80 80 103 103 103 103 115 115 115 117 119 119 135 135 135 145 145 145 145 178 178 178 178 205 205

90 90 90 98 98 98 128 128 128 128 150 150 150 155 149 149 165 165 165 187 187 187 187 216 216 216 216 257 257

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.

45 45 45 45 45 45 54 54 54 54 56 56 56 56 57 57 57 57 57 60 60 60 60 64 64 64 64 64 64

F 47 49 51 56 59 61 71 74 77 80 91 94 97 105 105 108 120 124 126 134 136 139 142 158 160 162 170 184 190

Important note: Tensioner models STS1, STS3, STS4 & STS6 are available with two different bridge sizes, hence always check that the correct bridge is available on your existing STS tensioner prior to ordering a conversion kit. Bridges are available as individual components if required, see table below.

Bridge identification table : Tensioner model STS1 series STS2 series STS3 series

Bridge number STS1-B1 STS1-B2 STS2-B1 STS3-B1 STS3-B2

Compatible stud bolt size M16 M22 M30 M42 M45

M18 M24 M33 M45 M48

M20 M27 M36 M48 M52

Tensioner model STS4 series M39

STS5 series STS6 series

Note: Metric models STS3-M45, STS3-M48 & STS4-M52 are all supplied with the smaller size bridge (B1), so that fitment in confined spaces is assured. Should these models be required to be supplied with the larger size bridge (B2), please add suffix ‘B2’ to the model number of the tensioner, e.g. STS3-M48B2.

Bridge number STS4-B1 STS4-B2 STS5-B1 STS6-B1 STS6-B3

Compatible stud bolt size M48 M52 M64 M76 M95

M52 M56 M60 M68 M72 M80 M85 M100

M64 M76 M90

Thread Threaded pulle puller inder Cylinder

Bridg Bridge

Nut ut rotating socket

47


STUD BOLT TENSIONERS & CONVERSION KITS STS-CK - STUD BOLT TENSIONER CONVERSION KITS- METRIC

STS-CK - STUD BOLT CONVERSION KITS - METRIC RANGE

Typical Conversion Kit

Nut rotating socket

STUD BOLT TENSIONERS & CONVERSION KITS STS-SR - SPRING RETURN STUD BOLT TENSIONERS - IMPERIAL

STS-SR - SPRING RETURN STUB BOLT TENSIONER - IMPERIAL RANGE

Cost saving option

Imperial bolt size range from 2 1/2” to 4 ”

Easily fitted to existing tensioner assembly

Maximum working pressure 1500 Bar

Supplied as a kit or as individual components

Spring assisted piston retraction

Threaded puller

Conversion kit selection table : From Tensioner STS1-M16 STS1-M18 STS1-M20 STS1-M22 STS1-M24 STS1-M27 STS2-M30 STS2-M33 STS2-M36 STS2-M39 STS3-M42 STS3-M45 STS3-M48 STS3-M52 STS4-M48 STS4-M52 STS4-M56 STS4-M60 STS4-M64 STS5-M64 STS5-M68 STS5-M72 STS5-M76 STS6-M76 STS6-M80 STS6-M85 STS6-M90 STS6-M95 STS6-M100

48

To convert tensioner model in left hand column to another size within its applicable range, select from table of conversion kits below M16 bolt size M18 bolt size M20 bolt size M22 bolt size M24 bolt size M27 bolt size not applicable STS1-CKM18 STS1-CKM20 STS1-CKM22 STS1-CKM24 STS1-CKM27 STS1-CKM16 not applicable STS1-CKM20 STS1-CKM22 STS1-CKM24 STS1-CKM27 STS1-CKM16 STS1-CKM18 not applicable STS1-CKM22 STS1-CKM24 STS1-CKM27 STS1-CKM16 STS1-CKM18 STS1-CKM20 not applicable STS1-CKM24 STS1-CKM27 STS1-CKM16 STS1-CKM18 STS1-CKM20 STS1-CKM22 not applicable STS1-CKM27 STS1-CKM16 STS1-CKM18 STS1-CKM20 STS1-CKM22 STS1-CKM24 not applicable M30 bolt size M33 bolt size M36 bolt size M39 bolt size not applicable STS2-CKM33 STS2-CKM36 STS2-CKM39 STS2-CKM30 not applicable STS2-CKM36 STS2-CKM39 STS2-CKM30 STS2-CKM33 not applicable STS2-CKM39 STS2-CKM30 STS2-CKM33 STS2-CKM36 not applicable M42 bolt size M45 bolt size M48 bolt size M52 bolt size not applicable STS3-CKM45 STS3-CKM48 STS3-CKM52 STS3-CKM42 not applicable STS3-CKM48 STS3-CKM52 STS3-CKM42 STS3-CKM45 not applicable STS3-CKM52 STS3-CKM42 STS3-CKM45 STS3-CKM48 not applicable M48 bolt size M52 bolt size M56 bolt size M60 bolt size M64 bolt size STS4-CKM64 STS4-CKM60 STS4-CKM56 STS4-CKM52 not applicable STS4-CKM64 STS4-CKM60 STS4-CKM56 not applicable STS4-CKM48 STS4-CKM64 STS4-CKM60 not applicable STS4-CKM52 STS4-CKM48 STS4-CKM64 not applicable STS4-CKM56 STS4-CKM52 STS4-CKM48 not applicable STS4-CKM60 STS4-CKM56 STS4-CKM52 STS4-CKM48 M64 bolt size M68 bolt size M72 bolt size M76 bolt size not applicable STS5-CKM68 STS5-CKM72 STS5-CKM76 STS5-CKM64 not applicable STS5-CKM72 STS5-CKM76 STS5-CKM64 STS5-CKM68 not applicable STS5-CKM76 STS5-CKM64 STS5-CKM68 STS5-CKM72 not applicable M76 bolt size M80 bolt size M85 bolt size M90 bolt size M95 bolt size M100 bolt size STS6-CKM100 STS6-CKM95 STS6-CKM90 STS6-CKM85 STS6-CKM80 not applicable STS6-CKM100 STS6-CKM95 STS6-CKM90 STS6-CKM85 not applicable STS6-CKM76 STS6-CKM100 STS6-CKM95 STS6-CKM90 not applicable STS6-CKM80 STS6-CKM76 STS6-CKM100 STS6-CKM95 not applicable STS6-CKM85 STS6-CKM80 STS6-CKM76 STS6-CKM100 not applicable STS6-CKM90 STS6-CKM85 STS6-CKM80 STS6-CKM76 not applicable STS6-CKM95 STS6-CKM90 STS6-CKM85 STS6-CKM80 STS6-CKM76

Note: Remember to check bridge compatibility for STS1, STS3, STS4 and STS6 models when ordering conversion kits.

The STS-SR imperial range of hydraulic stud bolt tensioners, offers all of the features and benefits of our standard STS range, but with the added feature of spring assisted return hydraulic pistons. Designed primarily for topside operation, this additional spring return piston feature will reduce bolt tensioning cycle times considerably, as the tensioner piston will automatically retract immediately after the hydraulic pressure is released. The range currently comprises of 8 models, suitable for standard size stud bolts from 2 1/2 ” to 4” diameter. For bolt sizes less than 2 1/2” diameter, where manually retracting the tensioner piston is much easier and faster. We can, if necessary, design and manufacture spring return piston versions, for bolt sizes less than 2 1/2 ” diameter, to special order. The versatility of the STS-SR stud bolt tensioner range, is identical to our standard STS range, with a variety of interchangeable threaded pullers and nut rotating sockets available, either as bolt size conversion kits or individual parts. A C Further details on STS-SR conversion kits are F available on request. All STS-SR stud bolt tensioners are designed and manufactured with a E wear coated piston, maximum stroke indicator, D self energising high pressure seals, dual quick connect couplers, for easy multiple tensioner hook up and operate at pressures up to 1500 Bar maximum. B

Model number STS5-250SR STS5-275SR STS5-300SR STS6-300SR STS6-325SR STS6-350SR STS6-375SR STS6-400SR

Stud bolt thread Thread Pitch size 2 ” 2 ” 3” 3” 3 1/4 ” 3 1/2” 3 3/4” 4” 1/ 2 3/ 4

8 8 8 8 8 8 8 8

Capacity Kn Tonnes 1846 1846 1846 2657 2657 2657 2657 2657

188.2 188.2 188.2 270.8 270.8 270.8 270.8 270.8

Effective Area cm2 Stroke 123.1 123.1 123.1 177.1 177.1 177.1 177.1 177.1

15 15 15 15 15 15 15 15

Dimensions in mm Weight

A

B

C

D

E

F

23.2 23.2 23.2 35.9 35.9 35.9 41.1 41.1

193 193 193 233 233 233 233 233

73 73 73 84 84 84 105 105

96 96 96 97 97 97 97 97

208 208 208 229 229 229 270 270

96 96 96 97 97 97 97 97

134 140 147 161 167 172 191 196

49


STUD BOLT TENSIONERS & CONVERSION KITS

STUD BOLT TENSIONERS & CONVERSION KITS STS - SPECIAL DESIGN TOPSIDE STUD BOLT TENSIONERS

STS-SR - SPRING RETURN STUD BOLT TENSIONERS - METRIC

STS-SR - SPRING RETURN STUB BOLT TENSIONER - METRIC RANGE

STS - SPECIAL DESIGN TOPSIDE STUD BOLT TENSIONERS

Metric bolt size range from M64 to M100

Custom built to your requirements

Maximum working pressure 1500 Bar

Working pressure up to 1500 Bar

Spring assisted piston retraction

Short delivery lead time

The STS-SR metric range of hydraulic stud bolt tensioners offers all of the features and benefits of our standard STS range, but with the added feature of spring assisted return hydraulic pistons. Designed primarily for topside operation, this additional spring return piston feature, will reduce bolt tensioning cycle times considerably, as the tensioner piston will automatically retract, immediately after the hydraulic pressure is released. The range currently comprises of 10 models, suitable for standard size stud bolts from M64 to M100 diameter. For bolt sizes below M64 diameter, where manually retracting the tensioner piston is much faster. We can, if necessary, design and manufacture spring return piston versions for bolt sizes less than M64 diameter, to special order.

In addition to the large range of standard topside stud bolt tensioners available, Hi-Force has the capability to manufacture tensioners to suit special requirements. Our product designs incorporate the latest Solid Works computer technology and together with our ‘state of the art’ CNC production machinery, we have the capability to offer a solution to meet your needs. Example of situations where Hi-Force have been able to offer bespoke solutions include: Non standard sizes and shapes of nut requiring special bridges

The versatility of the STS-SR stud bolt tensioner range, is identical to our standard STS range, with a variety of interchangeable threaded pullers and nut rotating sockets available, either as bolt size conversion kits or individual parts. All STS-SR stud bolt tensioners are designed and manufactured with a wear coated piston, maximum stroke indicator, self energising high pressure seals, dual quick connect couplers, for easy multiple tensioner hook up and operate at pressures up to 1500 Bar maximum.

Nuts recessed into holes requiring special sockets Studs with two different thread sizes Larger sizes of stud Applications with restricted space requirements

Note ... Standard STS conversion kits are NOT compatible for use with STS-SR tensioners. STS-SR conversion kits are available to special order.

Model number STS5-M64SR STS5-M68SR STS5-M72SR STS5-M76SR STS6-M76SR STS6-M80SR STS6-M85SR STS6-M90SR STS6-M95SR STS6-M100SR

50

Stud bolt thread size Thread Pitch M64 M68 M72 M76 M76 M80 M85 M90 M95 M100

6 6 6 6 6 6 6 6 6 6

Capacity Kn Tonnes 1846 1846 1846 1846 2657 2657 2657 2657 2657 2657

188.2 188.2 188.2 188.2 270.8 270.8 270.8 270.8 270.8 270.8

Effective Area cm2 Stroke 123.1 123.1 123.1 123.1 177.1 177.1 177.1 177.1 177.1 177.1

15 15 15 15 15 15 15 15 15 15

Systems with different operating pressures Bridges with increased load bearing area

Dimensions in mm Weight

A

B

C

D

E

F

23.2 23.2 23.2 23.2 35.9 35.9 35.9 35.9 41.1 41.1

193 193 193 193 233 233 233 233 233 233

73 73 73 73 84 84 84 84 105 105

96 96 96 96 107 107 107 107 107 107

208 208 208 208 229 229 229 229 270 270

96 96 96 96 97 97 97 97 97 97

134 136 139 142 158 160 162 170 184 190

51


SUB-SEA STUD BOLT TENSIONERS

SUB-SEA STUD BOLT TENSIONERS

STU - SUB SEA STUD BOLT TENSIONERS - IMPERIAL

STU - SUB-SEA STUD BOLT TENSIONERS - METRIC

STU - SUB SEA STUD BOLT TENSIONERS - IMPERIAL RANGE

STU3-162

STU - SUB-SEA STUD BOLT TENSIONERS - METRIC RANGE

Working pressure 1500 Bar

Working pressure 1500 Bar

Interchangeable quickfit/release pullers

Interchangeable quickfit/release pullers

Load cell with integral bridge

Load cell with integral bridge

Topview Hi-Force quick fit threaded puller

Topview Hi-Force quick fit threaded puller

STU3-42

Dual hose connection for easy hook up Extra long 30mm piston stroke to reduce re-setting time Maximum piston stroke indicator Corrosion protected for operation in harsh sub-sea environments

Hi-Force STU series sub-sea stud bolt tensioners are designed and manufactured to suit the demanding requirements of divers operating in harsh sub-sea environments. With an easy to operate two piece design comprising of a quick fit/release threaded puller and a hydraulic load cell with integral bridge and an extra long 30mm piston stroke to reduce re-setting operations. Hi-Force STU series sub-sea bolt tensioners offer a consistent, reliable and cost effective method of tensioning sub-sea bolted joints. All hydraulic load cells are suitable for different thread sizes and interchangeable quick fit/release pullers can be ordered separately, as required, resulting in even greater flexibility and cost savings.

A Force

A Force

E

52

STU1-100 STU1-112 STU2-125 STU2-137 STU3-150 STU3-162 STU4-175 STU4-187 STU5-200 STU5-225 STU6-250 STU6-275 STU7-300 STU7-325 STU7-350

1” - 8UN 1 1/8”- 8UN 1 1/4”- 8UN 1 3/8”- 8UN 1 1/2”- 8UN 1 5/8”- 8UN 1 3/4”- 8UN 1 7/8”- 8UN 2” - 8UN 2 1/4”- 8UN 2 1/2”- 8UN 2 3/4”- 8UN 3” - 8UN 3 1/4”- 8UN 3 1/2”- 8UN

Capacity kN Tonnes 256.04 256.04 430.36 430.36 533.39 533.39 756.30 756.30 1168.19 1168.19 1649.12 1649.12 2483.44 2483.44 2483.44

26.10 26.10 43.87 43.87 56.41 56.41 77.09 77.09 119.08 119.08 168.11 168.11 253.15 253.15 253.15

Effective area Stroke Weight mm cm² kg 17.07 17.07 28.69 28.69 36.89 36.89 50.42 50.42 77.88 77.88 109.94 109.94 165.56 165.56 165.56

30 30 30 30 30 30 30 30 30 30 30 30 30 30 30

3.2 3.2 4.8 4.8 6.2 6.2 8.5 8.5 12.2 12.2 19.2 19.2 29.0 29.0 29.0

E

B

B

Stud bolt thread size

F

D

F

C

D

Model number

C

Dimensions in mm A

B

C

D

E

F

82 82 102 102 114 114 128 128 148 148 176 176 215 215 215

22 22 30 30 35 35 41 41 48 48 60 60 89 89 89

129 129 140 140 142 142 151 151 164 164 183 183 215 215 215

129 129 140 140 142 142 151 151 164 164 183 183 215 215 215

150 150 164 164 169 169 181 181 202 202 231 231 260 260 260

61 64 73 75 82 85 94 98 112 116 136 141 162 173 175

97

98

Model number

Stud bolt thread size

STU1-24 STU1-27 STU2-30 STU2-33 STU2-36 STU3-39 STU3-42 STU4-45 STU4-48 STU5-52 STU5-56 STU6-60 STU6-64 STU6-68 STU6-72 STU7-76 STU7-80 STU7-85 STU7-90

M24 x 2 M27 x 3 M30 x 3.5 M33 x 3.5 M36 x 4 M39 x 4 M42 x 4.5 M45 x 4.5 M48 x 5 M52 x 5 M56 x 5.5 M60 x 5.5 M64 x 6 M68 x 6 M72 x 6 M76 x 6 M80 x 6 M85 x 6 M90 x 6

Capacity kN Tonnes 256.04 256.04 430.36 430.36 430.36 553.39 553.39 756.30 756.30 1168.19 1168.19 1649.12 1649.12 1649.12 1649.12 2483.44 2483.44 2483.44 2483.44

26.10 26.10 43.87 43.87 43.87 56.41 56.41 77.09 77.09 119.08 119.08 168.11 168.11 168.11 168.11 253.15 253.15 253.15 253.15

Effective area Stroke Weight cm² kg mm 17.07 17.07 28.69 28.69 28.69 36.89 36.89 50.42 50.42 77.88 77.88 109.94 109.94 109.94 109.94 165.56 165.56 165.56 165.56

30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30

3.2 3.2 4.8 4.8 4.8 6.2 6.2 8.5 8.5 12.2 12.2 19.2 19.2 19.2 19.2 29.0 29.0 29.0 29.0

A 82 82 102 102 102 114 114 128 128 148 148 176 176 176 176 215 215 215 215

Dimensions in mm B C D E 22 22 30 30 30 35 35 41 41 48 48 60 60 60 60 94 94 94 94

129 129 140 140 140 142 142 151 151 164 164 183 183 183 183 215 215 215 215

129 129 140 140 140 142 142 151 151 164 164 183 183 183 183 215 215 215 215

150 150 164 164 164 169 169 181 181 202 202 231 231 231 231 260 260 260 260

F 61 64 73 75 78 82 85 94 98 112 116 136 136 136 141 164 164 175 175

53


TENSIONER PUMPS AND ACCESSORIES

HYDRAULIC PULLERS & PULLER KITS

TENSIONER PUMPS AND ACCESSORIES

SCP - SELF-CONTAINED HYDRAULIC PULLERS

SCP - SELF-CONTAINED HYDRAULIC PULLERS

AHP - AIR DRIVEN PUMP Operates from standard 7 Bar air supply Air consumption 28 scfm (0.79 m³/minute) Working pressure 1.500 Bar

Capacities from 10 to 30 tonnes SCP203 SCP203

The Hi-Force AHP275BTU air driven hydraulic pump is compatible for use with Hi-Force STS and STU stud bolt tensioners. The pump unit is easy to operate and is supplied complete with a vibra-gauge and quick release outlet coupling. The complete system, including an inlet air filter & regulator unit is fitted in a robust stainless steel frame.

Model number AHP275BTU

Working pressure Bar 1500

Usable oil capacity litres 7

Outlet coupler STFC4

Weight kg 22

Operates in any position

Length 450

Dimensions in mm Width 395

The SCP range of self-contained hydraulic pullers offers a choice of 3 models, each with integral manually operated hydraulic pump and multi-position operating handle. The completely sealed hydraulic system of the SCP pullers enables use of the tool in any position and all models are easy to operate and provide an efficient solution for many pulling applications.

Height 395

XHP - MANUALLY OPERATED PUMP

Model Capacity number tonnes

Compact & lightweight design Complete with pressure gauge Working pressure 1.500 Bar

SCP103 SCP203 SCP303

Working pressure Bar

XHP1500BTU 1500

Usable oil capacity litres 0.7

Displacement per stroke (cm³) 2 nd stage 1st stage 12.5

0.75

Outlet coupler

Weight kg

STFC4

7.0

Model number

Maximum working pressure

Ultra high pressure hoses XHC1.5B 1500 Bar XHC3B 1500 Bar XHC5B 1500 Bar XHC10B 1500 Bar

54

3-way jaw 3-way jaw 3-way jaw

82 82 110

50 100 150

610

170

11.6 23.7 50.0

Dimensions in mm

Reach Dia min. Dia max. Tip depth Tip height 195 275 405

30 50 100

250 360 410

22 29 38

6 10 36

ACP - AUTO-CENTRE HYDRAULIC PULLER KITS Capacities from 10 to 50 tonnes

Quick set-up time, easy to use

Dimensions in mm Length Width Height

TENSIONER HOSES AND COUPLERS Hi-Force ultra-high pressure hoses are compatible for use with all Hi-Force bolt tensioning products up to a maximum of 1500 Bar working pressure. Each hose is supplied complete with quick connect couplings on each end (male/female) and has a safety factor of 3:1 on maximum working pressure. Four standard lengths are available with special lengths available on request. Spare couplings and nipples are also available (see below).

10 20 30

Type of Hydraulic Piston Weight puller stroke mm Ext. mm kg

ACP - AUTO-CENTRE HYDRAULIC PULLER KITS

Hi-Force XHP range of manually operated high pressure hydraulic pump is compatible for use with STS and STU stud bolt tensioners. Lightweight, compact and independent from any required power source, it is suited for all applications on-site requiring reliable hydraulic power. The pump is easy to operate and supplied complete with a pressure gauge and quick release outlet coupling.

Model number

Sealed hydraulic system

SCP103 SCP103

180

High quality, drop forged steel components ACP10 ACP10 (pump (pump not not shown) shown)

XHC3B XHC1.5B

The ACP heavy duty, auto-centering hydraulic puller kit range offers a choice of 4 models, with capacities from 10 to 50 tonnes. All models are supplied complete with a detachable hollow ram cylinder, manually operated pump, hydraulic hose and a 100mm diameter pressure gauge. All models are easy to set up and are the ideal tool for all pulling, pushing, installing and removing applications required for press fitted or heat fitted parts, including wheels, sprockets, flywheels, gears and bearings.

STFC4 STMC4

Description Link hose complete with quick connect couplings, length 1.5 metres Link hose complete with quick connect couplings, length 3.0 metres Mainline hose complete with quick connect couplings, length 5.0 metres Mainline hose complete with quick connect couplings, length 10.0 metres

Couplings and nipples STFC4 1500 Bar STMC4 1500 Bar STN1P4 1500 Bar

Female coupling Male coupling ¼” BSP nipple

116

Model number

Capacity tonnes

Type of puller

Cylinder model no.

Pump model no.

Weight kg

ACP10 ACP20 ACP30 ACP50

10 20 30 50

2 & 3 jaw 3 jaw 3 jaw 3 jaw

HHS102 HHS202 HHS302 HHS603

HP110 HP110 HP110 HP227

24.5 44.0 76.5 181.0

A

B

Dimensions in mm A B (Min) B (Max) 296 320 407 727

50 70 90 120

350 480 580 920

55


HYDRAULIC PULLERS & PULLER KITS

WIRE ROPE CUTTERS

PKS - HYDRAULIC 2 & 3 WAY PULLER KITS

HSWC - SELF-CONTAINED HYDRAULIC WIRE ROPE CUTTERS

PKS - HYDRAULIC 2 & 3 WAY PULLER KITS PKS30-3

HSWC - SELF-CONTAINED HYDRAULIC WIRE ROPE CUTTERS

Capacities from 4.5 to 50 tonnes

Cutting capacities up to 44mm diameter

Quick set-up time, easy to use

Strong rigid steel construction

High quality, drop forged steel components

Easy to use with minimum operator effort

HSWC44

The PKS heavy duty hydraulic puller range is designed for removing stubborn parts such as wheels, gears, sprockets, sleeves, pulleys and other similar items. The range offers a selection of 8 models with pulling capacities up to 50 tonnes. All models are supplied complete with a full set of versatile detachable hydraulic components. All models are safe and easy to operate and avoid the need for heating and hammering. Working pressure 700 Bar Multi-purpose hollow piston cylinder (excl. PKS5-2-3) Complete with all hydraulic components (pump, cylinder, hose, gauge, etc.) Supplied complete with carrying case

The Hi-Force range of self-contained portable hydraulic wire rope and cable cutters comprises of 3 models with cutting capacities up to 44mm diameter. Approved and specified by many major industries throughout the world, these high quality cutters are precision engineered to give a good, clean cut with minimum effort, time after time. The self-contained design of the cutter enables easy transportation to the job site with minimum of fuss.

PKS5-2-3

The shear blades are manufactured using high quality tool steel, which is heat treated and ground to very tight tolerances, ensuring superior performance and long-life. Users include wire rope manufacturers, earthmoving and construction contractors, rigging shops, elevator manufacturers and repairers and many others. A

A

PKS5-2-3 PKS10-2-3 PKS20-2 PKS20-3 PKS30-2 PKS30-3 PKS50-2 PKS50-3 PK202 PK302 PK502

56

E

A

Capacity tonnes

Type of puller

Cylinder model no.

Pump model no.

Weight kg

4.5 10 20 20 30 30 50 50 20 30 50

2 & 3 jaw 2 & 3 jaw 2 jaw 3 jaw 2 jaw 3 jaw 2 jaw 3 jaw 2 jaw beam 2 jaw beam 2 jaw beam

HSS53 HHS102 HHS202 HHS202 HHS302 HHS302 HHS603 HHS603

HP145 HP110 HP110 HP110 HP110 HP110 HP227 HP227

* * *

* * *

24 34 29 37 49 58 105 130 3 4 7

C

B

B

Model number

B

D

G

Dimensions in mm A B 225 296 320

240 350 480

320 407

480 580

407 727 727

580 920 920

* * *

* * *

A

F

B

E

C H

Note: PK202, PK302 & PK502 are 2-jaw beam only (not complete kit). Dimensions calculated with 15° outward angled puller legs.

117

130

D

G

Model number

Cutting capacity wire rope mm Ă˜

Weight kg

HSWC19 HSWC28 HSWC44

19 28 44

9.5 15.5 30.0

F

Dimensions in mm

A

B

C

93 105

58 64

265 294

125

70

393

D

E

F

G

H

10.2 H 64 10.2 67

154 174

345 374

315 357

10.2

203

490

460

84

57


WIRE ROPE CUTTERS

CHAIN CUTTERS

HWRC - DOUBLE ACTING WIRE ROPE CUTTERS

HCC - CHAIN CUTTERS

HWRC - DOUBLE ACTING WIRE ROPE CUTTERS

HCC - CHAIN CUTTERS

Working pressure 700 Bar

Working pressure 700 Bar

Double acting design

Single acting design

Smooth guillotine cutting action

Fitted with locking guard

HWRC1115

HCC34

Cuts high tensile locked coil wire rope and steel bar Cutting capacities up to 114mm diameter wire rope Cutting capacities up to 40mm diameter steel bar

Standard blades suitable for high tensile grade 80 chain and reinforcing bar Special blades, suitable for cutting Grade 100 chain available on request Cutting capacities up to46mm diameter

The HWRC range of hydraulic cutters is specifically designed and manufactured for cutting high tensile locked coil wire rope and solid steel bar. Maximum cutting capacities up to 114mm diameter wire rope and up to 40mm diameter 28 tonnes tensile solid steel bar. All models incorporate a double acting hydraulic cylinder, suitable for working pressures up to 700 Bar and an open jaw design cutting head (see pictures below) for easy access to the material to be cut. Cutting blades and jaws are manufactured from specially toughened high tensile steel and the smooth guillotine action of the cutter greatly reduces the risk of blade jamming.

Step 1:

Step 2:

To open the cutter, swivel cutting head forward.

Position material to be cut in the cutting head slot.

Cutting capacity in mm Model number HWRC1115 HWRC1125 HWRC1136

58

HWRC1145

Output Wire rope tonnes mm Ø

36 80 80 120

38 63 90 114

The HCC range of hydraulic cutters is specifically designed and manufactured for cutting high tensile chain and reinforcing bar. The easily replaceable cutter blades are manufactured from specially toughened high tensile steel and the choice of models available offer maximum cutting capacities up to 46mm diameter. All models are suitable for working pressures up to 700 Bar and incorporate a single acting cylinder fitted with a powerful piston retraction spring. The swivel action design of the locking safety guard (see pictures below) allows easy access for the material to be cut.

Step 3: Close the cutting head by swivelling it back to its original postion and secure behind the latch.

Cable

Reinforcing Bar

Oil capacity Litres

38 63 90 114

20 32 32 40

0.35 0.90 1.20 2.40

Picture 1:

Picture 2:

HCC26 cutter shown with swivel action safety guard opened.

HCC26 cutter shown with swivel action safety guard closed.

Dimensions in mm Weight kg

30 60 70 95

Length Width Height

400 450 515 570

155 200 200 280

Model number

270 390 390 445

HCC26 HCC34 HCC46

131

132

Cutting capacity mm Ø

Cutting force tonnes

Oil capacity cm³

Weight kg

26 34 46

70 100 140

276 492 980

23 40 72

Dimensions in mm Width Length Height 440 410 565

180 460 635

180 250 345

59


PUNCHERS

PUNCHERS

HHP - HOLE PUNCHERS

HKP & SKP - KNOCK OUT PUNCHERS

HHP - HOLE PUNCHERS

HKP & SKP - KNOCK OUT PUNCHERS

HHP30

Punching force up to 50 tonnes

Capacity up to 10 tonnes

Throat depth 70mm

Spring return hydraulic cylinder

Working pressure 700 Bar

Working pressure 700 Bar HKP10-4

HHP50

The Hi-Force HHP series hydraulic hole puncher range offers a choice of two models comprising of the HHP30, 30 tonnes capacity single acting version, and the HHP50, 50 tonnes capacity double acting version. Both models are suitable for punching holes in steel plate as per the respective capacity of each model and are supplied complete with standard punch and die sets and an integral positioning and carrying handle. B

The Hi--Force HKP and SKP knock out puncher range is supplied as a complete set, including all standard sizes of punches/dies as specified below. Ideal for on-site hole punching in electric control panels and metal plates.

HKP10-2 HKP10-4 HKP10-2H

10 10 10

HKP10-4H SKP7

Plate capacity (mm) Stainless Mild steel steel

Maximum force tonnes

Model number

10

1.6 1.6 1.6 1.6

3.2 3.2 3.2 3.2

7

1.6

3.2

A

Pump Included

Hose Included

HP110 HP110 Not included

HC2 HC2 Not included

Not included

Not included

Complete set weight kg 14.6 26.1 7.0 18.5 9.0

Self contained unit with integral pump

A

B

C

Did you know......... D

60 134

Punch capacity (mm) Steel Hole punch plate diameter

Standard punch/die sets included mm

Model number

Maximum force tonnes

Throat depth mm

HHP30

30

70

10.0

up to 20.5

10.5, 13.5 17.5, 20.5

HHP50

50

70

15.0

up to 25.0

10.5, 13.5 17.5, 20.5, 25.0

Hi-Force knock-out punchers are supplied complete with a carrying case

Weight Recommended pump & hose Manually Pneumatically excl. pump kg operated operated HP232 AHP1120 complete with complete with 19.8 HC3 3m hose HC3 3m hose

Model number

HP232D c/w 2 x HC3

HKP10-2

AHP1141 c/w 2 x HC3

42.0

Note: pump supplied separately

Dimensions in mm Dimensions in mm

HKP10-4

Model number

A

B

C

D

HHP30 HHP50

372 412

216 281

15 15

78 71

The HHP30 is single acting operation, the HHP50 is double acting operation.

SKP7

SKP7

Punches/dies included

Description Std. punch/die A Conduit Size Length B Std. punch/die A Conduit Size Length B Std. punch/die A Conduit Size Length B

21.8 1/ 2” 306 21.8 1/ 2” 306 21.8 1/ 2” 306

27.6 3/ 4

” 240 27.6 3/ 4

” 240 27.6 3/ 4” 240

34.1 1” 240 34.1 1” 240 34.1 1” 240

42.7 11/4” 240 42.7 1 1/4 ” 240 42.7 1 1/4” 240

48.7 11/2” 240 48.7 1 1/2 ” 240 48.7 11/2” 240

60.5 2” 240 60.5 2” 240 60.5 2” 240

76.1 2 1/2” 253

88.9 3” 253

102.8 3 1/2 ” 253

115.5 4” 253

135

61


CABLE CRIMPING TOOLS

CABLE CRIMPING TOOLS SC - SELF-CONTAINED CABLE CRIMPING TOOLS

SC - SELF-CONTAINED CABLE CRIMPING TOOLS

SC - SELF-CONTAINED CABLE CRIMPING TOOLS

SC - SELF-CONTAINED CABLE CRIMPING TOOLS

Choice of 6 models available

SC30

Supplied in handy carrying & storage case

SC21

SC60

SC60

SC40

Easy to operate, self-contained design

Supplied complete with die sets SC40

Choice of open ‘C’ jaw or parallel guide design

Automatic pressure release valve

SC18X SC21

The SC self-contained hydraulic cable crimping tool range offers 6 models with a choice of open “C” jaw or parallel guide design. All models are fitted with an automatic pressure release valve and are supplied complete with standard die sets and a carrying case. Models with 180° rotating head are designed for easy access into confined spaces.

SC21

SC40

E F

Model SC21 is suitable for crimping connectors up to 240mm² Models SC30, SC32 & SC40 are suitable for crimping connectors up to 400mm² Model SC60 is suitable for crimping non-insulated terminals up to 630mm² Model SC18X is suitable for crimping non-insulated terminals up to 185mm²

E F

B

B

C

C

A

A

SC30 E

SC60 E

F

G B

B

C D

C

A

A

SC32

Model Output number tonnes

C - Jaw opening

Applicable range DIN mm²

SC21

not applicable

25-240

12

30 mm

35-400

18

not applicable

16-400

SC40

12

38 mm

35-400

SC60

18

not applicable

35-630

6

not applicable

10-185

SC30

SC32

SC18X

62

10

Standard dies mm² With die (4pcs) 25, 35-50, 70-185, 240 Female die (1pc) 25-35, 50-70, 95-120,

Length mm

Weight kg

528

5.2

G

185, 240, 300, 400

G

H B A

610

A

6.3

Dimensions in mm

With die (4pcs) 16, 25-35, 50-120, 150-400 Female die (8pcs) 16-25, 35-70, 95-120, 150,

185, 240, 300, 400 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400 With die 35, 50, 70, 95, 120, 150, 185, 240, 300, 400, 500, 630 With die 10-16, 25-35, 50-70, 95-120, 150, 185

B

C

C D

150-185, 240 With die 35, 50, 70, 95, 120, 150,

SC18X

E F

E

650

6.2

636

7.7

650

6.5

370

2.0

Model Number SC21 SC30 SC32 SC40 SC60 SC18X

Note : Models SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies.

123

124

A

B

C

D

E

F

G

H

520 602 680 630 690 380

122 166 137 166 140 142

86 116 116 113 116 70

52 52 -

57 68 50 74 50 21

27 43 48 16

128 163 86

63 -

63


CABLE CRIMPING TOOLS

CABLE CRIMPING TOOLS

CH - CABLE CRIMPING HEADS

CH - CABLE CRIMPING HEADS

CH - CABLE CRIMPING HEADS

CH - CABLE CRIMPING HEADS

All fitted with standard quick connect coupler

Choice of 7 models available

CH40 CH30

CH32

CH21

Supplied complete with die sets

Choice of ‘C’ jaw or parallel guide design

Working pressure 700 Bar

Designed for easy access in confined spaces CH80

CH63

Model Output number tonnes

The CH hydraulic cable crimping tool range offers 7 models with a choice of open “C” jaw or parallel guide design. All models are supplied complete with standard die sets and a carrying case. Models with 180° rotating head are designed for easy access into confined spaces. Suitable pump units include HP227FPC foot operated pump set which includes elbow fitting, gauge, gauge block, 3 metre hose and male coupler, as shown below. All models, excluding CH1000, are available as a complete kit, comprising of HP227FPC, MSB1 metal storage case and selected crimping tool with die sets.

Model CH21 is suitable for crimping non-insulated terminals up to 240mm² Models CH30, CH32 & CH40 are suitable for crimping connectors up to 400mm²

CH21

10

not applicable

16-240

CH30

12

30 mm

35-400

CH32

18

not applicable

16-400

CH40

12

38 mm

35-400

CH63

18

not applicable

35-630

CH80

15

50 mm

35-630

CH1000

50

not applicable

500-1000

Model Number

HP227FPC foot operated manual pump unit complete with accessories.

Standard dies mm²

Length Weight mm kg

With die (4pcs) 16-25, 35-70, 70-185, 240 Female die (1pc) 25-35, 50-70, 95-120, 150-185, 240 With die 35, 50, 70, 95, 120, 150, 185 240, 300, 400 With die (4pcs) 16, 25-35, 50-120, 150-400 Female die (8pcs) 16-25, 35-70, 95-120, 150 185, 240, 300, 400 With die 35, 50, 70, 95, 120, 150, 185 240, 300, 400 With die 35, 50, 70, 95, 120, 150, 185 240, 300, 400, 500, 630 With die 35, 50, 70, 95, 120, 150, 185 240, 300, 400, 500, 630 With die 500, 630, 800, 1000

210

3.0

220

4.0

210

3.6

245

4.8

240

4.8

300

7.0

420

38.0

CH32/CH63

Dimensions in mm A

B

C

D

CH21

278

88

28

-

CH30 CH32

294 284

105 78 78

43 50

68 -

CH40 CH63 CH80

326 319 370

113 78 106

43 50 63

74 -

CH1000

455

210

60

-

122

H G

B

E

F A

CH30/CH40/CH80

E

F

G

H

CH21

-

-

-

-

CH30 CH32 CH40 CH63

53 - -

-

-

-

43 -

63 -

96 -

49 - -

-

163 -

-

100

-

285

-

Note : CH21 and CH1000 dimensional drawings are not shown.

121

C

Dimensions in mm

Model Number

CH80 CH1000

64

Applicable range DIN mm²

Note : Models CH21 & CH32 supplied with single indent dies, all other models supplied with hexagon dies.

Models CH63 & CH80 are suitable for crimping connectors up to 630mm² Model CH1000 is suitable for crimping distribution and transmission lines up to 1000mm²

C-Jaw opening

D

C

B

A

65


CABLE CRIMPING TOOLS

JACKING SYSTEMS

BC - BATTERY OPERATED CABLE CRIMPING TOOLS BC - BATTERY OPERATED CABLE CRIMPING TOOLS

TL - TOUGHLIFT JACKING SYSTEMS

BC - BATTERY OPERATED CABLE CRIMPING TOOLS

TL - TOUGHLIFT JACKING SYSTEMS

Supplied complete with standard set of dies Supplied complete with standard set of dies

Working pressure 700 Bar

Battery power warning light Battery power warning light

Choice of 12 models with a range of accessories

Efficient and quick battery recharger Efficient and quick battery recharger

Used in mining, construction & railway industries

BC30 BC30 The BC range of battery powered crimping tools The BC of range of battery powered tools consists 4 models with a choice of ‘C’crimping jaw or parallel consists of 4 models with a choice of ‘C’ jaw or parallel guide design. guide design. The range offers all the versatility of the manually The rangeCHoffers all range the versatility of the manually operated and SC but with the added speed operated and associated SC range but with the added speed and ease CH of use with a battery powered and ease of use associated a battery tool. All models are suppliedwith with battery,powered battery tool. All models supplied battery, case. battery charger, shoulderare strap and toolwith box storage charger, shoulder strap and tool box storage case. Model Output Model tonnes Output number number tonnes BC18X BC18X BC30 BC30 BC40 BC40 BC63 BC63

C - Jaw C - Jaw opening opening

6 6

not applicable not applicable

12 12

30 mm 30 mm

12 12 18 18

38 mm 38 mm not applicable not applicable

Applicable range Applicable range DIN mm² DIN mm² 10-185 10-185 35-400 35-400 35-400 35-400 35-630 35-630

A A

TL50A255

Standard dies Standard mm² dies mm²

With die 10-16, 25-35, 50-70, With die 95-120, 10-16, 25-35, 50-70, 150, 185 95-120, 150, 185

With die 35, 50, 70, 95, 120, 150, 185 300, With die 240, 35, 50, 70,400 95, 120, 150, 185 240, 300, 400

With die 35, 50, 70, 95, 120, 150, 185 300, With die 240, 35, 50, 70,400 95, 120, 150, 185 240, 300, 400

With die 35, 50, 70, 95, 120, 150, 185 300, 500, 150, 630 185 With die 240, 35, 50, 70,400, 95, 120, 240, 300, 400, 500, 630

Choice of 50, 100, 150 or 200 tonne lifting capacities Patented multi-positional lifting handle for easy transportation and positioning C C

Dimensions in mm Dimensions in mm A B C A B C

Available with choice of electric or air driven hydraulic pump unit Push button remote hand pendant controller with 6 metre control cable Patented jacking system for safe and correct positioning prior to load lift

Weight Weight kg kg

320 320

310 310

75 75

3.0 3.0

350 350

300 300

78 78

7.0 7.0

380 380

300 300

78 78

8.0 8.0

420 420

300 300

78 78

7.0 7.0

Wide range of accessories available for even greater versatility Narrow width, with small footprint for easy access into confined spaces Integral airline filter, lubricator and pressure regulator unit (air driven models only) User friendly design with easily accessible maintenance features Large diameter, heavy duty wheels for easy positioning underneath the load

Model number

ACCESSORIES ACCESSORIES ACCESSORIES Model Model number number CU110 CU110 CU220

CU220 MP220 MP220 CCU144

66

CCU144 BP144 BP144

BP144 BP144

Power supply 220/230V to operate unit directly from mains Car cigarette lighter charger unit Car cigarette lighter charger unit Battery Pack 14.4V Battery Pack 14.4V

Capacity tonnes

Power Supply

Stroke mm

Weight kg

Max additional stack in mm

TL050A255

50 50 100 100 100 100 150

6-Bar air driven 240V electric 6-Bar air driven

254

TL050E255 TL100A405 TL100A530 TL100E405 TL100E530

680 680

405 530 405 530 390 520

160 170 307 340 317 350 348 394

390 520

358 404

485

381

395 405

500 500

TL150A390 TL150A520

Description Description

Charger 110V Charger 110V 220/230V Charger 220/230V Power supply 220/230V to operate unit directly from mains

TL100A405

B B

TL150E390 TL150E520 TL200A380 TL200E380

CU220 CU220 125 125

150

6-Bar air driven 240V electric 240V electric 6-Bar air driven 6-Bar air driven

150 150

240V electric

200

6-Bar air driven 240V electric

200

240V electric

254

381

480 180 480 180 485 180 180

Note: All electric driven ToughLift jacking systems are available in 110V and 240V single phase, power supply options. For 110V version, please suffix model number with 110, i.e TL050E255-110 for 110V version. 150

67


JACKING SYSTEMS

JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

Load block sets

Handle in parking position Handle position for manovering

D F A

C

B

E

TLB50-250 Model Number

A

B

TL050A255

435

775

TL050E255 TL100A405 TL100A530

435 635 813

701 850 850

TL100E405

635 813

780 780 850

TL100E530 TL150A390 TL150A520 TL150E390 TL150E520 TL200A380 TL200E380

635 813 635 813 635 635

850 780 780 850 780

Dimensions in mm C D 507 507 600

E

F

390 464 630 630

1110

630 630 665 665

1150 1150 1185 1185

665

1185

600 600 600

1310 1310 1500 1500 1500 1500

600

1500

600 600 600 600

1500 1500 1500 1600

665

1185

700

600

1600

700

1220 1220

1110 1150 1150

Swivel load caps Model number

TLS100

Flat saddles are supplied fitted as standard to all ToughLift jacks, however tilting swivel saddles can also be supplied as an optional extra. Both types of saddle (flat or tilting swivel) can be easily fitted to all slip lock, non locking and load locking extensions.

LOAD BLOCK SETS

68

Sets comprise of the following: (see table to the right)

TLB50-250 TLB100-405 TLB100-530 TLB150-390 TLB150-520 TLB200-380

Load Blocks

Adaptor

3 5 7 5

1

7 5

Lock out Height (mm)

To Suit Jack Model

250 250 400 525 400 525 385 515 385 515 375 375

TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520 TL150E390 TL150E520 TL200A380 TL200E380

TLS50 TLS50 TLS100 TLS100 TLS100 TLS100 TLS150 TLS150 TLS150 TLS150 TLS200 TLS200

Capacity tonnes 50 50 100 100 100 100 150 150 150 150 200 200

To Suit Jack Model TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520 TL150E390 TL150E520 TL200A380 TL200E380

Tool boxes

EXTENSIONS Hi-Force also offers a range of extensions for use with ToughLift jacking systems. Non-locking extensions can be used in multiples up to the maximum height for each specific capacity jack. Similarly, slip lock extensions can also be used in multiples up to the maximum height. Load lock extensions can only be used one at a time, however, they can be used in conjuction with slip lock and non-locking extensions. Load block sets Model Number

Capacity tonnes 50 50 100 100 100 100 150 150 150 150 200 200

Swivel load caps

SADDLES

All extension options must terminate with a flat or swivel tilting saddle on the top of the extension stack.

Load block sets Model number TLB50-250 TLB50-250 TLB100-405 TLB100-530 TLB100-405 TLB100-530 TLB150-390 TLB150-520 TLB150-390 TLB150-520 TLB200-380 TLB200-380

1

SBS50E

1 1 1 1

151

152

SBL100A

Small Tool box TB50S TB50S TB100S TB100S TB100S TB100S TB100S TB100S TB100S TB100S TB200S TB200S

Dimensions mm (H x L x W) 180 x 265 x150 180 x 265 x150 185 x 345 x185 185 x 345 x185 185 x 345 x185 185 x 345 x185 185 x 345 x185 185 x 345 x185 185 x 345 x185 185 x 345 x185 185 x 345 x 260 185 x 345 x 260

Large Tool box TB50L TB50L TB100L TB100L TB100L TB100L TB100L TB100L TB100L TB100L TB200L TB200L

Dimensions mm (H x L x W)

To Suit Jack Model

210 x 380 x 265 210 x 380 x 265 215 x 340 x 345 215 x 340 x 345 215 x 340 x 345 215 x 340 x 345 215 x 340 x 345 215 x 340 x 345 215 x 340 x 345 215 x 340 x 345 250 x 340 x 345 250 x 340 x 345

TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520 TL150E390 TL150E520 TL200A380 TL200E380

69


JACKING SYSTEMS

JACKING SYSTEMS TL - TOUGHLIFT JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

TL - TOUGHLIFT JACKING SYSTEMS

ToughLift TL50A255 fitted with load block set and swivel load cap.

Non locking extensions Length 175mm

Length 200mm

Length 300mm

NLE-175-50 NLE200-50

NLE300-50

NLE175-50

NLE300-50

NLE200-50

NLE175-100 NLE200-100 NLE300-100 NLE175-100

*

*

NLE175-100 NLE200-100 NLE300-100 NLE175-100

*

*

NLE175-150 NLE200-150 NLE300-150 NLE175-150

*

*

NLE175-150 NLE200-150 NLE300-150 NLE175-150

*

*

NLE175-200 NLE200-200 NLE300-200 NLE175-200 NLE200-200 NLE300-200

Length 400mm

Length 500mm

Recommended To suit max. extension jack model height in mm

NLE400-50

NLE500-50 TL050A255

NLE400-50

NLE500-50 TL050E255

680 680 NLE400-100 * TL100A405 480 * * TL100A530 180 NLE400-100 * TL100E405 480 * * TL100E530 180 NLE400-150 * TL150A390 485 * * TL150A520 180 NLE400-150 * TL150E390 485 * * TL150E520 180 NLE400-200 NLE500-200 TL200A380 500 NLE400-200 NLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height

ToughLift TL100A530 fitted with swivel load cap.

Slip lock extensions Length 175mm

Length 200mm

Length 300mm

SLE-175-50

SLE200-50

SLE300-50

SLE175-50

SLE200-50

SLE300-50

SLE175-100 SLE200-100 SLE300-100 SLE175-100

*

*

SLE175-100 SLE200-100 SLE300-100 SLE175-100

*

*

SLE175-150 SLE200-150 SLE300-150 SLE175-150

*

*

SLE175-150 SLE200-150 SLE300-150 SLE175-150

*

*

SLE175-200 SLE200-200 SLE300-200 SLE175-200 SLE200-200 SLE300-200

Length 400mm

Length 500mm

ToughLift TL50A255 fitted with large and small toolbox.

Recommended To suit max. extension jack model height in mm

SLE400-50

SLE500-50 TL050A255

SLE400-50

SLE500-50 TL050E255

680 680 SLE400-100 * TL100A405 480 * * TL100A530 180 SLE400-100 * TL100E405 480 * * TL100E530 180 SLE400-150 * TL150A390 485 * * TL150A520 180 SLE400-150 * TL150E390 485 * * TL150E520 180 SLE400-200 SLE500-200 TL200A380 500 SLE400-200 SLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height

ToughLift TL100A530 fitted with non locking extension.

Load lo lock extensions Length 17 175mm

Length 200mm

Length 300mm

LLE-175-50 LLE

LLE200-50

LLE300-50

LLE175-50 L

LLE200-50

LLE300-50

LLE200-100 LLE300-100 LLE175-100 L LLE175-100

*

*

LLE175-100 LLE200-100 LLE300-100 LLE175-100

*

*

LLE175-150 LLE200-150 LLE300-150 LLE175-150

*

*

LLE175-150 LLE200-150 LLE300-150 LLE175-150

*

*

LLE175-200 LLE200-200 LLE300-200 LLE175-200 LLE200-200 LLE300-200

70

ToughLift TL100A530 fitted with slip lock extension.

Recommended Length Length To suit max. extension 400mm 500mm jack model height in mm LLE400-50 LLE500-50 TL050A255 680 LLE400-50 LLE500-50 TL050E255 680 LLE400-100 * TL100A405 480 * * TL100A530 180 LLE400-100 * TL100E405 480 * * TL100E530 180 LLE400-150 * TL150A390 485 * * TL150A520 180 LLE400-150 * TL150E390 485 * * TL150E520 180 LLE400-200 LLE500-200 TL200A380 500 LLE400-200 LLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height

ToughLift TL50A255 fitted with load block set, load lock extension and swivel load cap. 153

154

71


Vermeulen Hi-Force Hydraulic Tools Brochure UK  

This is our product brochure for Hi-Force Hydraulic Tools for which we operate as official distributor.

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