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Scientific Journal of Impact Factor (SJIF): 4.72

e-ISSN (O): 2348-4470 p-ISSN (P): 2348-6406

International Journal of Advance Engineering and Research Development Volume 4, Issue 12, December -2017

MODELING AND MANUFACTURING PROCESS PLAN FOR MISSILE PISTON 1

G SRIKANTH REDDY, 2B RAVI KIRAN , 3MOHD RIZWAN SHAREEF 1,2

Assistant Professor, Department Of Mechanical, AVN Institute of Engineering, And Technology, Hyderabad, T.S, India 3

M.Tech Student,Department Of Mechanical, AVN Institute of Engineering, And Technology, Hyderabad, T.S, India ABSTRACT: To Process, arranging is an era association motion that changes an object plan into an affiliation of direction to make promises it an element or created financially and very. Process arranging wearing sports essentially incorporate the accompanying, know-how of object outline data, preference of machining office work, preference of cutting devices, preference of machine devices, a guarantee of setup situations, sequencing of operations, a guarantee of the introduction resistances, a guarantee of the reducing conditions, plan of dances and installations, estimation of manner times, tool manner arranging and NC software technology, the era of technique course sheets and so on. In this project three-D model of the piston ring and finite detail, evaluation might be completed to observe the deflections and stresses on the piston ring. From the assessment outcomes, excessive stress locations will be diagnosed and modifications shall be made to lessen those stresses. Static and model assessment shall additionally be completed at the modified model to locate the dynamic behavior of the element. This project moreover offers with the improvement of manufacturing method plan of piston ring the usage of CAM software (NX 7.Five) that is absolutely CAM software program used to generate element software with the aid of feeding the geometry of the component and defining the right device route and therefore transferring the generated detail software program software to the desired CNC gadget with the assist of DNC strains. The operator, as a result, executes this system with appropriate necessities. In this task, two wonderful manufacturing manner plans can be advanced the use of NXCAM software program and the maximum first-rate technique plan might be determined which has loads lots less machining time and greater floor give up. Keywords: CAM, CNC, DNC, NX-CAM, 3D model, Maximum rate. 1. INTRODUCTION A piston is a part of reciprocating engines, reciprocating pumps, gas compressors and pneumatic cylinders, amongst different comparable mechanisms. It is the transferring detail this is contained via the use of the usage of a cylinder and is made gastight by way of using piston jewelry. In an engine, its purpose is to switch stress from growing gasoline in the cylinder to the crankshaft via a piston rod and/or connecting rod. In a pump, the characteristic is reversed and pressure is transferred from the crankshaft to the piston for the reason of compacting or ejecting the fluid within the cylinder. In some engines, the piston additionally acts as a valve via masking and uncovering ports in the cylinder. The piston is a vital detail of a cylindrical engine. It reciprocates inside the cylinder bore. The piston acts as a transportable prevent the combustion chamber. The cylinder head is the table certain prevent of the combustion chamber. The piston head is the pinnacle floor (closest to the cylinder head) of the piston that's subjected to pressure fluctuation, thermal stresses and mechanical load throughout normal engine operation. By the forces of combustion, the piston reciprocates within the cylinder bore. 2. INTRODUCTION TO CAD AND CAM Computer helped drafting depicts the manner toward making a specialized instance with the use of PC programming. PC supported outline writing computer programs is used to gather the productivity of the draftsman, decorate the idea of the layout, improve trades thru documentation, and to make a database for collecting. PC supported plan yield is robotically as electronic documents for print or machining operations. PC supported outline programming makes use of both vector based totally representations to painting the gadgets of standard drafting, or may in like manner bring raster delineations displaying the outward presentation of organized articles. PC helped configuration as regularly as possible consists of a desire that is apart from shapes. As in the manual drafting of specific and outlining representations, the yield of CAD need to bypass on information, for example, materials, techniques, estimations, and resistances, as confirmed with the aid of manner of software program-precise customs. PC helped configuration can be used to arrangement curves and figures in -dimensional (2D) vicinity; or twists, surfaces, and solids in three-dimensional (three-D) location. The computer-aided format is a vital

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International Journal of Advance Engineering and Research Development (IJAERD) Volume 4, Issue 12, December-2017, e-ISSN: 2348 - 4470, print-ISSN: 2348-6406 mechanical workmanship notably utilized as part of numerous packages, together with the car, shipbuilding, and aviation ventures, present day and structural define, prosthetics, and a few greater. Computer-aided layout is likewise generally used to create PC interest for embellishments in movement pics, promoting and specialized manuals. The modern pervasiveness and energy of PCs mean that even perfume jugs and cleanser providers are mentioned using methods unfathomable via experts of the Nineteen Sixties. Due to its massive economic significance, CAD has been a noteworthy principal thrust for discovering in computational geometry, PC designs (every device and programming), and discrete differential geometry. Computer-aided production (CAM) is the use of laptop software application to control device tools and related machinery inside the manufacturing of labour quantities. This is not thru any way the simplest definition for CAM, yet it's miles the maximum famous; CAM may also likewise allude to the utilization of a PC to beneficial resource all operations of an assembling plant, at the side of arranging, control, transportation, and potential. Its number one role is to make a faster era technique and parts and tooling with more actual measurements and fabric consistency, which every so often, utilizes definitely the desired degree of crude fabric (consequently limiting waste), on the identical time as on the same time diminishing energy usage. CAM is a consequent PC helped technique after PC supported define (CAD) and sometimes PC helped to design (CAE), as the model created in CAD and checked in CAE may be a contribution to CAM programming, which at that point controls the system gadget.

Fig.2.1. 2D modeling of missile piston. 3. METHODOLOGY Most vehicle pistons have 3 jewelry: The pinnacle two even as additionally controlling oil is in fashion for compression sealing; the decrease ring is for controlling the delivery of oil to the lining which lubricates the piston skirt and the compression jewelry. At least piston jewelry is determined on most piston and cylinder mixture. Typical compression ring designs could have an essentially rectangular flow section or a keystone pass section. The periphery will then have every a barrel profile or a taper Napier shape (2d compression earrings or scraper rings). There are some taper confronted top rings and on some vintage engines, easy confronted jewelry has been used.

Fig.3.1.Extrude 3d model.

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International Journal of Advance Engineering and Research Development (IJAERD) Volume 4, Issue 12, December-2017, e-ISSN: 2348 - 4470, print-ISSN: 2348-6406

Fig.3.3. Piston side view.

Fig.3.4. Boolean operation. 5. MANUFATURE OF PISTON Cast Aluminum Specifications. The venture framework and facts forecast aluminum mixtures are similar in some regards to that of created amalgams. The robust compound assignment framework additionally has four digits and the primary digit determines the number one alloying constituent(s). In any case, a decimal element is done the numerous 1/three and fourth digits to make clear that those are assignments used to distinguish combinations as castings (0) or foundry ingot (1,2). MORI SEIKI 4-AXIS CNC turning gadget is implemented for machining rocket cylinder. MORI SEIKI gives the corporation' firstrate lineup of advanced machines with higher exactness and inflexibility, extra extremely good multi-hub similarity and littler impressions. High inflexibility with Integrated Turning Spindle. The shaft is straightforwardly mixed with the engine. Unbending Turret with BIM (Built-In Motor) Technology. Straightforwardly coupled Integrated pushed apparatuses. Is a patent innovation. Y-hub machining, Up to 100mm (+/ - 50). Four-tomahawks synchronous machining, C-hub with 360 deg and Y-pivot, Machine exactnesses, Positional Accuracy +/ - zero.005mm, Repeatability +/ - zero.003mm. In four-pivot turning device, Axis speaks to as art work piece revolution and shaft improvement in x, y, z headings.

Fig.4.1. 4-axis CNC MORI SIEKI turning machine.

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International Journal of Advance Engineering and Research Development (IJAERD) Volume 4, Issue 12, December-2017, e-ISSN: 2348 - 4470, print-ISSN: 2348-6406

Fig.4.2. Drilling operation.

Fig.4.3. Drilling operation.

Fig.4.4. After compression of drilling.

Fig.4.5. Final part of missile piston 5. CONCLUSION Three-D model of aerospace thing (missile piston) is done the usage of NX-CAD software via thinking about tolerances given in 2D input. Generated three-D model is drafted and bypass checked with 2D inputs for verification. Tool way is created on the three-d model of rocket cylinder using NX-CAM programming. NC application is generated for missile piston factor and this utility is given to four-axis TURN-MILL CNC system thru DNC line.

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International Journal of Advance Engineering and Research Development (IJAERD) Volume 4, Issue 12, December-2017, e-ISSN: 2348 - 4470, print-ISSN: 2348-6406 REFERENCES [1]. An Atish Gawale, A Shaikh and Vinay Patil (2012), “Nonlinear Static Finite Element Analysis and Optimization of Connecting Rod”, World Journal of Science and Technology, Vol. 2, No. Four, pp. 01-04. [2]. Cast Alloy A390 and Ductile Iron sixty five-45- 12 below Service Conditions (2006), “Fifth International Conference on Mechanics and Materials in Design Porto-Portugal”, Vol. 24, No. 26, pp. 1-21. [3]. F S Silva (2006), “Fatigue on Engine Pistons - A Compendium of Case Studies”, Department of Mechanical Engineering, University of Minho, Portugal, Engineering Failure Analysis 13, pp. 480- 492. [4]. P Carvalheira and P Gonçalves (2006), FEA of Two Engine Pistons Made of Aluminium Cast Alloy A390 And Ductile Iron sixty five-45-12 Under Service Conditions”. [5]. R Bhagat and Y M Jibhakate (2012), “Thermal Analysis and Optimization of I.C. Engine”. [6]. R S Khurmi and J KGupta (2004), “A Text Book of Machine Design”, S. Chand & Co., pp. 1132-1144. [7]. S Srikanth Reddy and B Sudheer Prem Kumar (2013), “Thermal Analysis and Optimization of I.C. Engine Piston Using Finite Element Method”, International Journal of Modern Engineering Research (IJMER), Vol. 2, No. 12, pp. 7834-7843.

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Modeling and manufacturing process plan for missile piston ijaerdv04i1248675  
Modeling and manufacturing process plan for missile piston ijaerdv04i1248675  
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