Page 1

Werkzeuge Tools Outillage

s t c u d o r P New ate 4.C Upd

Special Automotive Tools Partner in the

Group


Spezial-Werkzeugbau-GmbH

Company Profile Company Profile KLANN was established in Donaueschingen in 1978. We are a medium-sized, internationally operating company, based in Donaueschingen and manufacture special tools for the automotive industry. Since 2002 we have been partner in the GEDORE-Group. At present we employ 80 highly qualified and motivated people, inclusive of 10 apprentices, at our head office in Donaueschingen. With more than 90 patents and german utility models at home and abroad, KLANN is one of the leading special tools manufacturers worldwide. KLANN has subsidiaries in France, the United Kingdom and the USA. When it comes to facilitating and optimizing professional car repair, KLANN’s special tools are the tools of choice, worldwide. It is our primary objective to make repairs safer, easier and faster, and thus more economical. To achieve this goal we continuously design and develop innovative special tools for all types of vehicles in our fully equipped experimental workshop. An immediate response to the market’s needs and requirements is vital. We, therefore, manufacture our tools with state-of-the-art technology and provide practical training directly on the vehicle at our fully equipped experimental workshop.

ImpressumLegal Legaladvice advice Impressum

Partner in the

Group

Due to continuous improvements and adaptations to state-of-the-art technology, we reserve the right to make modifications regarding design, dimensions, weights and features as well as performance.

Errors and omissions excepted. Any reproduction, also in extracts, is subject to the prior and written approval of KLANNSpezial-Werkzeugbau GmbH.

So, the right to adjustment or additional delivery of goods already delivered is excluded. Cuts and cancellations can be made at any time without the right to legal claim.

All rights reserved. We refer to our terms and conditons of payment and delivery under the designation ‚Impressum’ (Legal Advice) at www.klann-online.de.

All indications regarding use and safety are given for information only and without any commitment. In no case do they substitute legal © Copyright by KLANN-Spezial-Werkzeugbau GmbH Donaueschingen prescriptions or rules or regulations of the Employer’s Liability Insurance Association.


Service Service Demo Van

Experimental Garage For an immediate response to market’s needs and requirements and to continually increase our range of tools and systems.

To provide support to specialist dealers and wholesalers with various possibilities of demonstrations on the spot and in garages. „Mobile Exhibition“.

Training Room For practical training directly on the vehicle.

Jig Department

Warehouse

Development and manufacture of samples and prototypes for the automotive industry, suppliers and garages.

96 % of our products listed in the catalogue are immediately available.

Quality Control 100 % quality control of functional dimensions.

www.klann-online.de www.klann-online.de on our homepage we offer the following service:

Application videos

Catalogues/Brochures

Videos on practical application of selected KLANN special tools

All our current catalogues and brochures are available for you to download on our website. Information

News Up-to-date information on our latest tool developments.

Find out more about us and our subsidiaries in France, the United Kingdom and the USA.

Partner in the

Group


The new products in this brochure complement our wide range of tools that are available in the KLANN main catalogue.

For detailed information ask for our main catalogue free of charge and without commitment.

All our catalogues and more information are also available for you to download at www.klann-online.de

0-04 Copyright KLANN-Spezial-Werkzeugbau-GmbH N.4B


Chapter

1

1. Tools for Changing Springs and Shock Absorbers Page 1-01 to 1-06

2

2. Tools for the Steering System Page 2-01 to 2-04

3. Tools for Axle repairs

3

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

Page 3-01 to 3-14

4

4. Tools for Silent Blocks and Bushes Page 4-01 to 4-18

5

5. Brake Service Tools Page 5-01 to 5-02

6

6. Engine Tools Page 6-01 to 6-38

7

7. Clutch Repair Tools Page 7-01 to 7-04

8

8. Transmission Tools Page 8-01 to 8-02

9

9. Body and Interior Tools Page 9-01 to 9-04

10

10. Tools for General Repairs Page 10-01 to 10-04

11

11. HGV Page 11-01 to 11-16

0-05 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Contents numerical Part-No. 2093 U-3 T 3093 U-3 T 673 10 673 6,3 676 KL-0039-0100 KL-0039-0101 KL-0039-0110 KL-0039-0110 K KL-0039-1002 KL-0039-1002 KL-0039-1003 KL-0039-1003 KL-0039-1004 KL-0039-1004 KL-0039-1011 KL-0039-1011 KL-0039-1106 KL-0039-1110 KL-0039-1130 KL-0039-1140 KL-0039-1150 KL-0039-120 KL-0039-130 KL-0039-1401 KL-0039-1402 KL-0039-1413 KL-0039-1414 KL-0039-1415 KL-0039-1503 KL-0039-1504 KL-0039-1505 KL-0039-160 KL-0039-170 KL-0039-1802 KL-0039-1803 KL-0039-1910 KL-0039-1912 KL-0039-1914 KL-0039-1916 KL-0039-1920 KL-0039-1920 KL-0039-1930 KL-0039-1930 KL-0039-1931 KL-0039-1935 KL-0039-2010 KL-0039-2014 KL-0039-210 KL-0039-211 KL-0039-412 K KL-0039-710 KL-0039-712 KL-0039-801 KL-0039-802 KL-0039-809 KL-0039-810 KL-0039-811 KL-0039-812 KL-0039-Serie KL-0039-Serie KL-0039-Serie KL-0039-Serie KL-0040-170 KL-0040-1751 KL-0040-2500 KL-0040-2500 KL-0040-258 KL-0040-258 KL-0040-2588 KL-0040-2588 KL-0040-2800 KL-0040-2812 KL-0040-2840 KL-0040-2841 KL-0040-2846-1 KL-0040-2855 KL-0040-3008 KL-0040-3009 KL-0040-91 KL-0041-36 KL-0041-360 KL-0041-38 KL-0041-380 KL-0041-42 KL-0041-420 KL-0041-43 KL-0041-430 KL-0041-44 B KL-0041-440 B KL-0041-441 B KL-0041-45 KL-0041-450 KL-0041-46 B KL-0041-460 B KL-0041-461 B KL-0042-93 K KL-0043-11 A KL-0045-7021

Description Ratchet with T-handle 1/4" Ratchet with T-handle 3/8" Adaptor 1/4" hexagon - 3/8" square Adaptor 1/4" hexagon - 1/4" square Driving handle 1/4" Wheel Bearing Tool Set without hydraulic cylinder 17 t Drive Set without hydr. cyl. Wheel Bearing Tool Set, with mechanical drive Wheel Bearing Tool Set, with mechanical drive Retainer Adaptor for clamping nut Retainer Adaptor for clamping nut / pressure spindle Retainer Adaptor for hydr. cyl. Retainer Adaptor for hydr. cyl. Retainer Adaptor for pressure spindle Retainer Adaptor for pressure spindle (for pin-Ø18mm) Retainer Adaptor for mechanical spindle Retainer Adaptor for mechanical spindle Adaptor Press Frame, (short & heavy) Press Frame, (long & heavy) Press Frame (short) Press Frame (long) Pressure Ring Set Ø 54 - 90 mm Centring Ring Set Ø 25 - 60 mm Bearing Cover Housing Centring ring Ø70 Centring ring Ø75 Centring ring Ø80 Adaptor ring conical Adaptor ring conical with notched recess Adaptor ring cylindric with notched recess Press-/Support Sleeve Set Ø30 - 90mm short (Length: 45 mm) Press-/Support Sleeve Set Ø30 - 90mm long (Length: 115 mm) Centring sleeve, long, Ø27.5 Centring sleeve, long, Ø29.7 Pull Spindle M10 with nut Pull Spindle M12 with nut Pull Spindle M14 with nut Pull Spindle M16 with nut Pull Spindle M20 with clamping nut Pull Spindle M20 with nut Pressure spindle (pin-Ø 20 mm, length 350 mm) Pressure Spindle (for pin-Ø 20 mm, length 350mm) Pressure Spindle (for pin-Ø 20 mm, length 405mm) Press Piece Pull Spindle M10x1.25, with nuts Pull Spindle M14, with nuts Wheel Bearing Tool Set with hydraulic cylinder MB W639 Wheel Bearing Tool Set without hydraulic cylinder MB W639 Pulling Device for silentblocs, mechanical drive Press Tool Set with hydr. cyl. (Renault Master/Opel Movano) Press-/Support Sleeve Set (Renault Master/Opel Movano) Mechanical Drive Hydraulic Drive without hydraulic cylinder Hydraulic Drive with press frame, without hydr.cyl. Wheel Bearing Tool Set for BMW without drive Wheel Bearing Tool Set for Mercedes without drive Wheel Bearing Tool Set for VW / Audi without drive Wheel Bearing Tool Wheel Bearing Tool Silentbloc and Bush Tool Silentbloc and Bush Tool Hydraulic-Cylinder 17 t with shoulder nut M16x1.5 Distance ring Hydraulic Cylinder 17 t Hydraulic Cylinder 17 t Retaining Device for Hydraulic Cylinder KL-0040-2500 Retaining Device for Hydraulic Cylinder KL-0040-2500 Adaptor Retaining Sleeve Adaptor Retaining Sleeve (VW) Hydraulic-Cylinder 28 t Pull Spindle M24 with clamping nut Pressure Spindle M24 Pull spindle M24 with nut Pull Spindle M20 x 590 Adaptor 2¼"-14 UNS to 2¾"-16 UN Pull Spindle M20 Clamping Nut M20 Pressure Disc Set Wheel Hub Puller without adjusting spindle, with hydr. cyl. Wheel Hub Puller without adjusting spindle, without hydr. cyl. Wheel Hub Puller with adjusting spindle, with hydr. cyl. Wheel Hub Puller with adjusting spindle, without hydr. cyl. Wheel Bearing Tool Set with hydr. cyl. Lupo Ø62 Wheel Bearing Tool Set without hydraulic cylinder Lupo Ø62, Wheel Bearing Tool Set with hydr. cyl. Polo / Fabia Ø66 Wheel Bearing Tool Set without hydraulic cylinder Polo / Fabia Ø66 Wheel Bearing Tool Set with hydr. cyl. Polo Ø72 Wheel Bearing Tool Set without hydraulic cylinder Polo Ø72 Update Kit Polo Ø72 Wheel Bearing Tool Set with hydr. cyl. VW-T5 Ø85 Wheel Bearing Tool Set without hydraulic cylinder VW-T5 Ø85 Wheel Bearing Tool Set with hydraulic cylinder 17 t Wheel Bearing Tool Set (without hydr. cyl.) Update Kit Volvo Inner Bearing Race Puller Set Pulling Device for pivoting bearings (mechanical) Adaptor (pin Ø20mm)

Page 10-02 10-02 10-02 10-02 10-02 03-04 03-04 03-04 03-04 03-07 04-05 03-07 04-05 04-05 11-04 03-07 04-04 04-07 04-06 04-07 04-06 04-06 03-09 03-09 03-08 03-08 03-08 03-08 03-08 03-08 03-08 03-08 04-08 04-08 04-08 04-08 04-05 04-05 04-05 04-05 03-07 04-05 03-07 04-06 04-06 03-07 04-04 04-04 03-06 03-06 04-09 04-18 04-18 03-06 03-06 04-04 03-05 03-05 03-05 03-02 03-03 04-02 04-03 06-08 06-08 03-07 04-04 04-09 08-02 04-09 08-02 11-04 11-04 11-04 11-16 11-04 04-09 03-07 03-07 03-14 03-10 03-10 03-10 03-10 03-11 03-11 03-11 03-11 03-11 03-11 03-11 03-11 03-11 03-10 03-10 03-10 03-13 04-11 04-07

Part-No. KL-0049-31 KL-0049-320 KL-0049-330 KL-0050-511 KL-0050-5221 KL-0104-2122 KL-0112-0015 KL-0112-21 A KL-0112-22 K KL-0117-51 KL-0121-171 KL-0121-181 KL-0121-1811 KL-0121-21 KL-0121-2101 KL-0121-511 KL-0122-609 KL-0122-610 KL-0127-800 K KL-0132-41 K KL-0132-42 K KL-0132-48 K KL-0132-49 K KL-0132-5 K KL-0132-51 K KL-0132-52 K KL-0132-53 K KL-0132-82 A KL-0145-10 KL-0145-101 KL-0146-121 KL-0146-125 KL-0146-127 KL-0146-128 KL-0146-129 KL-0146-131 KL-0146-132 KL-0146-133 KL-0146-135 KL-0146-140 KL-0146-141 KL-0146-142 KL-0146-144 KL-0146-Serie KL-0174-561 KL-0174-562 KL-0174-562 KL-0183-51 A KL-0183-550 KL-0183-70 K KL-0186-100 KL-0186-100 KL-0186-110 KL-0186-110 KL-0186-12 K KL-0186-121 KL-0186-122 KL-0190-28 K KL-0192-19 KL-0193-80 KL-0194-30 KL-0197-1 KL-0197-30 KL-0198-913 KL-0198-928 KL-0214-15 KL-0214-150 KL-0214-151 KL-0214-16 KL-0215-35 M25 KL-0215-43 KL-0215-430 KL-0215-431 KL-0232-90 KL-0250-41 KA KL-0250-410 KL-0250-4113 KL-0280-107 K KL-0280-108 KA KL-0280-220 KL-0280-23 K KL-0280-24 KL-0280-601 KL-0280-602 K KL-0280-951 KL-0283-70 K KL-0284-26 KL-0284-82 K KL-0284-821 KL-0284-822 KL-0284-823 KL-0326-10 KL-0326-101 KL-0326-11 KL-0326-111 KL-0326-12 KL-0326-121 KL-0326-13 KL-0326-131

Description Slide hammer Wheel Bearing Puller Wheel Bearing Puller Shock Absorber-Toothed Socket Special Socket hex 21 mm Pressure bolt with wedge no.2 Adaptor Press/Wind-back Tool with plastic case and 8 Adaptors Press/Wind-Back Tool Pipe Bending Pliers Exhaust Manifold Clamp Pliers with locking lever Hose Clip Pliers with remote operation Bowden Cable Hose Clip Pliers with remote operation (Bowden Cable with flexible tube) Bowden Cable Hose Clip Pliers Oil Filter Key hex84mm with 14 flats Fuel Filter Key Ø109, 6 grooves Spark Plug Coil Puller Set (4 pieces) Thread Repair Kit for spark plug threads M12x1.25 Thread Repair Kit for spark plug threads M14x1.25 Repair Kit for oil drain thread M14x1.5 Repair Kit for oil drain thread M16x1.5 Thread Repair Kit for glow plug threadsM12×1.25 Thread Repair Kit for glow plug thread M10x1 Glow Plug Tool Set Universal Thread Repair Kit for glow plug thread M8x1 Angled Socket Wrench 22 mm Transmission Jack Carrier Adaptor (VW-Audi) Adaptor 21 (Opel Vectra C (diesel)) Adaptor 25 (Fiat Stilo) Adaptor 27 (Opel Zafira A / Astra G) Adaptor 28 (Fiat Doblo) Adaptor 29 (VW T5) Adaptor 31 (Citroën C2 / C3) Adaptor 32 (Fiat Punto) Adaptor 33 (Fiat Multipla) Adaptor 35 (Renault Traffic II) Adaptor 40 (Renault Kangoo) Adaptor 41 (Renault Megane) Adaptor 42 (Renault Laguna) Adaptor 44 (VW Passat 2.0 Tdi) Supporting Device Adaptor 2¼"-16 UN to 2¼"-14 UNS Adaptor 2¾"-16 UN to 2¼"-14 UNS Adaptor 2¼"-16 UN to 2¼"-14 UNS Pulley-Extractor and reaction tool with 2 hooks Update kit (Ø 16.5) Belt Tool Set Injector Nozzle Puller for M12x1 without slide hammer Injector Nozzle Puller for M12x1 without slide hammer Injector Nozzle Puller for M14x1.5 without slide hammer Injector Nozzle Puller for M14x1.5 without slide hammer Injector Nozzle Puller Set Universal Extraction Bridge without spindle Support Bar Set Terminal Tool Set for push-on contacts Circlip Pliers for inner circlips without eyes Set of Air Cushions (5 pieces) Set of Bodywork Protective Elements Car Creeper Wing Protective Cover Windscreen Wiper-Arm Puller Fork Windscreen Wiper-Arm Puller Pulling Device for silentblocs with hydraulic cylinder Pulling Device for silentblocs without drive Pulling Device for silentblocs without hydr. cyl. Pulling Device for silentblocs with mechanical drive Hydraulic Hand Pump Press Tool Set for silentblocs with hydr. cylinder 17 t (VW Golf V) Press Tool Set for silentblocs without hydr. cylinder (VW Golf V) Sleeve Set Golf V rear axle trailing arm, Golf V Socket Insert hex 8 mm Extractor with extraction device for clamping bolt Audi A4, A6 Extractor for clamping bolt Audi A4 Press piece for sawn off screws Locking Tool Set (VW-Audi) Locking Tool Set (VW 3 Zyl.) Tensioning Tool Set (2 pieces) Locking Tool Set (VW-Audi 3.0l V6) Locking Tool Set (VW-Audi 3.7 / 4.2l) Locking Tool Set Locking Tool Set Setting Gauge for camshafts Glow Plug Tool Set VW-Audi Alternator Combination Socket Hex10 mm Water Pump Tool Set (VW T5, Touareg) Toothed Wheel Puller Water Pump Puller for removal of water pumps. Reaction Wrench for crankshaft Press Tool Set with hydraulic cylinder MB Press Tool Set MB, without drive Press Tool Set with hydraulic cylinder W163 Sleeve Set W163 Press Tool Set with hydraulic cylinder W211 / W220 Sleeve Set W211 / W220 Press Tool Set with hydraulic cylinder W124 / W201 Sleeve Set W124 / W201

0-06 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

Page 03-12 03-12 03-12 01-06 01-06 01-06 05-02 05-02 05-02 05-02 06-38 06-02 06-02 06-02 06-02 06-02 06-37 06-03 06-21 06-19 06-19 06-38 06-38 06-18 06-18 06-04 06-17 06-38 08-02 08-02 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 06-22 04-09 04-09 11-04 06-37 06-37 06-37 06-05 06-09 06-05 06-12 06-05 06-05 06-05 09-04 03-14 09-02 09-02 10-03 09-03 09-03 09-03 04-10 04-10 04-10 04-10 06-09 04-10 04-10 04-10 05-02 02-02 02-02 02-02 06-23 06-24 06-24 06-25 06-25 06-25 06-24 06-25 06-04 06-37 06-03 06-03 06-03 06-03 02-03 02-03 02-03 02-03 02-03 02-03 02-03 02-03


Contents numerical Part-No. KL-0326-20 KL-0350-510 KL-0350-511 KL-0352-1 A KL-0352-100 A KL-0366-81 KL-0369-25 K KL-0369-251 KL-0369-252 KL-0369-261 KL-0369-271 KL-0369-272 KL-0369-273 KL-0369-30 K KL-0369-307 K KL-0369-308 K KL-0369-309 K KL-0369-32 K KL-0369-321 KL-0369-411 KL-0369-412 KL-0369-45 K KL-0369-4505 A KL-0369-4606 KL-0369-4606 H KL-0369-461 A KL-0369-462 KL-0369-900 K KL-0421-1 A KL-0421-100 A KL-0500-15 KL-0500-405 KL-0500-45 K KL-0500-45 KA KL-0500-50 K KL-0500-500 KL-0540-21 KL-0580-42 K KL-0580-43 K KL-0580-810 K KL-0580-811 K KL-0580-812 K KL-0583-10 K KL-0583-1005 H KL-0583-103 KL-0583-1032 H KL-0610-11 KL-0610-11 L KL-0610-110 L KL-0610-111 KL-0610-112 KL-0610-12 KL-0610-12 L KL-0610-120 L KL-0610-121 KL-0610-122 KL-0610-13 KL-0610-13 L KL-0610-130 L KL-0610-131 KL-0610-132 KL-0680-18 KL-0680-220 A KL-0680-23 K KL-0680-24 K KL-0680-25 KL-0680-261 KL-0680-262 KL-0680-27 KL-0711-11 L KL-0711-11 L KL-0711-110 L KL-0711-110 L KL-0711-111 KL-0711-111 KL-0711-1185 KL-1000-01 KL-1000-01 KL-1000-03 KL-1000-10 KL-1010-100 A KL-1010-102 KL-1010-1030 KL-1010-104 KL-1010-11 KL-1010-110 KL-1010-12 KL-1010-120 KL-1010-13 KL-1010-130 KL-1010-14 A KL-1010-140 A KL-1010-16 KL-1010-160 KL-1010-17 KL-1010-170 KL-1010-18 KL-1010-180

Description Toothed Socket M-Class Sleeve Set (MB W220 / W211) Sleeve Set with 2 Adaptors (MB W220 / W211) Pulling Device for pivoting bearings with hydraulic cylinder 17 t Pulling Device for pivoting bearings without hydraulic cylinder Reaction Tool (Mercedes) Reamer Set for Glow Plug Bore Reamer Ø4.8; M8x1 adjustable Reamer Ø5.2; M8x1 adjustable Reamer Ø4.8; M9x1 adjustable Reamer Ø4.8; M10x1 adjustable Reamer Ø5.2; M10x1 adjustable Reamer Ø5.8; M10x1 adjustable Glow Plug Tool Set (Mercedes CDI) Milling Cutter for glow plug electrode (Mercedes CDI) Milling Cutter for glow plug electrode (A-Klasse) Guide Sleeve Set for milling cutter Glow Plug Tool Set (Mercedes CDI engines ) Update Kit for Glow Plug Tool Set (CDI) Injector Nozzle Puller with slide hammer 4.8 kg Injector Nozzle Puller with slide hammer 1.5 kg Injector Nozzle Tool Set (Mercedes CDI) Special-Bit-Insert hex 10 mm Pull Spindle M17x1 Pull Spindle M17x1 Special Socket 29 mm hex ½" drive Cleaning Tool Set Jointed Glow Plug Socket Set 6-pieces Hydraulic Tool Set for silentblocs Tool Set for silentblocs without hydr. cyl. (Opel Vectra) Clutch Mandrel Ø26.5 mm Clutch Aligner SAC Clutch Tool Set in plastic case SAC Clutch Tool Set in plastic case Dual Mass Flywheel Wear-Testing Tool Dual Mass Flywheel Wear-Testing Tool Alignment tool Tool Set for Double-VANOS Locking Tool Set Locking Tool Set (BMW) Locking Tool Set (BMW) Locking Tool Set (BMW) Injector Nozzle Puller Set (BMW) Pull Spindle M17x1 Update Kit (BMW M47) Pull Spindle M14x1.5 Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set without hydraulic cylinder (Ford Fiesta / Puma) Sleeve Set Update Kit for KL-0043-8510 Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set without hydraulic cylinder (Ford Fiesta / Puma) Sleeve Set Update Kit for KL-0043-8510 Press Tool Set with hydraulic cylinder (Ford Focus) Press Tool Set with hydraulic cylinder (Ford Focus) Press Tool Set without hydraulic cylinder (Ford Focus) Sleeve Set Update Kit for KL-0043-8510 Locking Pin Ø 7.95 mm Locking Pin Set (Ford 1.4 / 1.6 HDI, TDCi) Locking Tool Set (Ford) Locking Tool Set (Ford 1.6 16v Ti-VTC) Flywheel Locking Tool (Ford) Reaction Wrench Ford Reaction Wrench Locking Tool Set (Ford) Press Tool Set with hydraulic cylinder Volvo S40 / V40 Press Tool Set with hydraulic cylinder (Volvo S40 / V40) Press Tool Set Volvo S40 / V40 without hydraulic cylinder Press Tool Set without hydraulic cylinder (Volvo S40 / V40) Sleeve Set Sleeve Set Sleeve Set for KL-0043-8510 Press Frame long Press Frame 400 mm long Mounting Bracket for Press Frame Hydraulic-Press 28 t Drive Set for silentbloc up to Ø 70mm with hydr. cyl. 17 t Drive Set for silentbloc up to Ø 90mm with hydr. cyl. 17 t Drive Sleeve Set Ø 90 mm Drive Set for silentbloc up to Ø 50mm with hydr. cyl. 17 t Pulling Device for HGV-silentbloc Ø 55mm with hydraulic cyl. 17 t Press piece- /sleeve set Ø55 mm Pulling Device for HGV-silentbloc Ø 60mm with hydraulic cyl.17 t Press piece- /sleeve set Ø60 mm Pulling Device for HGV-silentbloc Ø 63mm with hydraulic cyl. 17 t Press piece-/ Sleeve Set Ø63 mm Pulling Device for HGV-silentbloc Ø 65mm with hydraulic cyl.17 t Press piece- / Sleeve Set Ø65 mm Pulling Device for HGV-silentbloc Ø 84mm with hydraulic cyl.17 t Press piece- / Sleeve Set Ø84 mm Pulling Device for HGV-silentbloc Ø 58mm with hydraulic cylinder Press piece- / Sleeve Set Ø58 mm Pulling Device for HGV-silentbloc Ø 45mm with hydraulic cylinder 17 t Press piece- / Sleeve Set Ø45 mm

Page 02-03 04-11 04-11 04-11 04-11 06-36 06-20 06-20 06-20 06-21 06-21 06-21 06-21 06-10 06-10 06-11 06-16 06-11 06-11 06-07 06-07 06-10 06-06 06-07 06-08 06-06 06-09 06-17 04-12 04-12 07-02 07-03 07-02 07-03 07-04 07-04 01-06 06-26 06-26 06-27 06-27 06-27 06-12 06-08 06-12 06-08 04-13 04-13 04-13 04-13 04-13 04-14 04-14 04-14 04-14 04-14 04-14 04-14 04-14 04-14 04-14 06-32 06-32 06-31 06-31 06-31 06-32 06-32 06-31 02-04 04-13 02-04 04-13 02-04 04-13 04-13 04-07 11-04 11-05 11-05 11-08 11-08 11-15 11-08 11-09 11-09 11-09 11-09 11-10 11-10 11-10 11-10 11-11 11-11 11-11 11-11

Part-No. KL-1010-19 KL-1010-190 KL-1010-20 KL-1010-21 A KL-1010-210 A KL-1010-22 KL-1010-220 KL-1010-500 KL-1010-501 KL-1010-51 KL-1010-510 KL-1010-Serie KL-1010-Serie KL-1011-11 KL-1011-110 KL-1011-111 KL-1020-401 KL-1020-401 KL-1023-1111 KL-1023-1111 KL-1023-2080 KL-1023-2080 KL-1023-2100 KL-1023-2109 KL-1023-2115 KL-1023-2120 KL-1023-3028 KL-1023-3028 KL-1023-3034 KL-1023-3034 KL-1210-30 KL-1210-300 KL-1210-301 KL-1210-302 KL-1280-101 K KL-1280-235 KL-1280-236 KL-1280-24 KA KL-1280-25 K KL-1283-103 KL-1283-11 K KL-1310-12 KL-1310-120 KL-1310-121 KL-1340-201 KL-1380-24 KA KL-1380-26 K KL-1380-27 K KL-1380-28 KL-1380-29 K KL-1383-10 KA KL-1383-100 KL-1383-101 A KL-1383-102 KL-1383-1021 KL-1383-1021 H KL-1383-1022 KL-1383-11 K KL-1383-1113 KL-1383-1113 H KL-1383-12 KL-1383-1221 KL-1383-1222 KL-1383-22 K KL-1579-1 KL-1579-2 KL-1615-11 KL-1615-111 KL-1681-11 K KL-1682-23 K KL-1682-235 KL-1682-42 K KL-1682-43 K KL-1682-521 K KL-1682-522 K KL-1682-523 K KL-1683-10 K KL-1780-15 KL-1810-01 KL-1810-010 KL-1810-011 KL-2282-10 KL-2510-10 L KL-2510-10 L KL-2510-101 L KL-2510-101 L KL-2510-102 KL-2510-102 KL-4031-3518 KL-4041-2430 KL-4305-6208 KL-4999-100 KL-4999-100 KL-5501 KL-5501-20 KL-9001-312 KL-9001-93

Description Page Pulling Device for HGV-silentbloc Ø 48mm with hydraulic cyl.17 t 11-13 Press piece- /Sleeve Set Ø48 mm 11-13 Pulling Device f. HGV-silentbloc Ø45 mm a. Ø48 mm with hydr. cyl. 11-12 Pulling Device f. HGV-silentbloc Ø68 mm, with hydraulic cylinder 11-14 Press piece- / Sleeve Set Ø68 mm 11-14 Pulling Device for HGV-silentbloc Ø75 mm with hydraulic cylinder 11-13 Press piece- /Sleeve Set Ø75 mm 11-13 Drive Set Ø70 mm with press frame and hydr. cyl. 28 t 11-15 Drive set Ø 70 mm without hydraulic cylinder 11-15 Pressing Device for HGV-silentbloc Ø 85 mm 11-15 Press piece- / Sleeve Set Ø 85 mm 11-15 Pulling Devices for Silentblocs/Bushes 11-06 Pulling Devices for Silentblocs/Bushes 11-07 Pulling Device for HGV-silentbloc Ø139 mm with hydr. cyl. 28 t. 11-16 Pulling device without hydraulic cylinder 28 t 11-16 Sleeve set 11-16 Toothed Socket Ø 72 with 4 teeth 11-02 Wheel Capsule and Axle Nut Socket hex 111mm 2-point 11-02 Wheel Capsule and Axle Nut Socket hex 80mm octagon 11-02 Wheel Capsule- and Axle Nut Socket hex 100mm octagon 11-02 Wheel Capsule- and Axle Nut Socket Hex 109 mm octagon 11-02 Wheel Capsule- and Axle Nut Socket Hex 115 mm octagon 11-02 Wheel Capsule- and Axle Nut Socket Hex120 mm octagon 11-03 Damper Rod Socket hex 28mm; 2-point 11-03 Damper Rod Socket hex 34mm; 2-point 11-03 Pulling Device for silentblocs with hydr. cyl.17 t (Renault Laguna) 11-03 Pulling Device for silentblocs without hydr. cyl. (Renault Laguna) 11-02 Fixing Unit 11-02 Sleeve Set 11-02 Locking Tool Set 11-02 Special Key for deflection pulley 04-17 Locking Plate for CamWheels 04-17 Locking Tool Set Renault (Renault 1.5 / 1.9 / 2.2 / 2.5 dCi) 04-17 Locking Tool Set (Renault 2.0l) 04-17 Special Socket 30 mm hex ½" drive 06-33 Injector Nozzle Puller Set (Renault 1.9 dCi) 06-34 Pulling Device for silentblocs with hydraulic cylinder 17 t 06-34 Pulling Device for silentblocs without hydr. cyl. and without adaptor 06-34 Pulling Device for silentblocs without hydr. cyl. 06-34 Special Socket Hex. 41 06-06 Locking Tool Set (Peugeot, Citroën 1.8l 16V, 2.0l 16V & 2.2l 16V) 06-13 Locking Tool Set (Peugeot, Citroën 1.4, 1.6, 2.0, 2.2 HDI) 04-17 Locking Tool Set (Peugeot, Citroën 1.9D) 04-17 Locking Tool Set (Peugeot, Citroën 1.4 16v) 04-17 Locking Tool Set (Peugeot, Citroën 2.7 TD V6) 02-04 Injector Nozzle Puller Set (Peugeot / Citroën 110PS + 135PS) 06-35 Update Kit for KL-1383-10 K (Peugeot / Citroën) 06-36 Injector Nozzle Puller Set (Peugeot / Citroën 110HP) 06-35 Update Kit for (Peugeot / Citroën 135HP) 06-35 Pull Spindle M25x1 06-36 Pull Spindle M25x1 06-14 Special Socket 25 mm hex ½" drive 06-14 Injector Nozzle Puller Set (Peugeot / Citroën 2,0 HDi + 2,2 Hdi) 06-14 Pull Spindle M14x1.5 06-14 Pull spindle M14x1.5 06-07 Injector Nozzle Puller with slide hammer 4.8 kg (PSA 2,0l HDI 90PS) 06-08 Pull Spindle M27x1 06-06 Special Socket 27 mm hex ½" drive 06-15 Glow Plug Tool Set (PSA 2.2l) 06-07 Adaptor for conical springs BMW E90 06-08 Jaw Set BMW E90 06-14 Press Tool for silentbloc with hydraulic cylinder 17 t (Fiat Stilo) 06-07 Press Tool for silentblocs without hydr. cyl. (Fiat Stilo) 06-06 TDC Adjusting Tool 06-16 Locking Tool Set (3.2l V6 24V) 01-05 Locking Tool for crankshaft 01-05 Locking Tool Set 04-15 Locking Tool Set (1.3 JTD) 04-15 Locking Tool Set (Alfa Romeo, Fiat) 06-23 Locking Tool Set (Alfa Romeo) 06-29 Locking Tool Set (Fiat 1.8 16V / 2.0 / 2.4 20V) 06-30 Injector Nozzle Puller Set (Opel / Fiat 1,3l JTD) 06-30 Reaction Wrench Set 06-30 Pulling Device for silentblocs, with hydraulic cylinder 17 t (Tucson) 06-28 Pulling Device for silentblocs without hydr. cyl. (Tucson) 06-28 Pulling Device for silentblocs without hydraulic cylinder (Tucson) 06-29 Reaction Wrench 06-13 Press Tool Set Mazda 6, with hydraulic cylinder 06-32 Press Tool Set with hydr. cyl. (Mazda 6) 04-16 Press Tool Set Mazda 6, without hydraulic cylinder 04-16 Press Tool Set without hydraulic cylinder (Mazda 6) 04-16 Sleeve Set 06-36 Sleeve Set 02-04 Socket Insert XZN-M18, 78 mm, drive 1/2" 04-15 Socket Insert Torxâ T30, 200 mm, 3/8" 02-04 Torx-Screwdriver T8 x 200 mm 04-15 Workshop trolley 02-04 Workshop trolley 04-15 Spring Compressor stationary 03-13 Holding Fixture 03-14 Jaw ring with adaptor ring MB W211/W230 02-04 Jaw Set for MB W211/W230 01-04 Wheel Bearing Tool Set without hydraulic cylinder 17 t 10-03 Drive Set without hydr. cyl. 01-02, -03 Wheel Bearing Tool Set, with mechanical drive 01-04 Wheel Bearing Tool Set, with mechanical drive 01-05 Retainer Adaptor for clamping nut 01-05

11-12 11-12

© 2008 KLANN-Spezial-Werkzeugbau-GmbH Specifications may be changed without notice!

0-07 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Contents alphabetic Description Adaptor Adaptor Adaptor (pin Ø20mm) Adaptor 1/4" hexagon - 1/4" square Adaptor 1/4" hexagon - 3/8" square Adaptor 2¼"-14 UNS to 2¾"-16 UN Adaptor 2¼"-16 UN to 2¼"-14 UNS Adaptor 2¼"-16 UN to 2¼"-14 UNS Adaptor 2¾"-16 UN to 2¼"-14 UNS Adaptor 21 (Opel Vectra C (diesel)) Adaptor 25 (Fiat Stilo) Adaptor 27 (Opel Zafira A / Astra G) Adaptor 28 (Fiat Doblo) Adaptor 29 (VW T5) Adaptor 31 (Citroën C2 / C3) Adaptor 32 (Fiat Punto) Adaptor 33 (Fiat Multipla) Adaptor 35 (Renault Traffic II) Adaptor 40 (Renault Kangoo) Adaptor 41 (Renault Megane) Adaptor 42 (Renault Laguna) Adaptor 44 (VW Passat 2.0 Tdi) Adaptor for conical springs BMW E90 Adaptor Retaining Sleeve Adaptor Retaining Sleeve (VW) Adaptor ring conical Adaptor ring conical with notched recess Adaptor ring cylindric with notched recess Alignment tool Alternator Combination Socket Hex10 mm Angled Socket Wrench 22 mm Bearing Cover Belt Tool Set Bowden Cable Bowden Cable Car Creeper Carrier Adaptor (VW-Audi) Centring ring Ø70 Centring ring Ø75 Centring ring Ø80 Centring Ring Set Ø 25 - 60 mm Centring sleeve, long, Ø27.5 Centring sleeve, long, Ø29.7 Circlip Pliers for inner circlips without eyes Clamping Nut M20 Cleaning Tool Set Clutch Aligner Clutch Mandrel Ø26.5 mm Damper Rod Socket hex 28mm; 2-point Damper Rod Socket hex 34mm; 2-point Distance ring Drive Set for silentbloc up to Ø 50mm with hydr. cyl. 17 t Drive Set for silentbloc up to Ø 70mm with hydr. cyl. 17 t Drive Set for silentbloc up to Ø 90mm with hydr. cyl. 17 t Drive set Ø 70 mm without hydraulic cylinder Drive Set Ø70 mm with press frame and hydr. cyl. 28 t Drive Set without hydr. cyl. Drive Set without hydr. cyl. Drive Sleeve Set Ø 90 mm Driving handle 1/4" Dual Mass Flywheel Wear-Testing Tool Dual Mass Flywheel Wear-Testing Tool Exhaust Manifold Clamp Pliers with locking lever Extraction Bridge without spindle Extractor with extraction device for clamping bolt Audi A4, A6 Extractor for clamping bolt Audi A4 Fixing Unit Flywheel Locking Tool (Ford) Fuel Filter Key Ø109, 6 grooves Glow Plug Tool Set (Mercedes CDI engines ) Glow Plug Tool Set (Mercedes CDI) Glow Plug Tool Set (PSA 2.2l) Glow Plug Tool Set Universal Glow Plug Tool Set VW-Audi Guide Sleeve Set for milling cutter Holding Fixture Hose Clip Pliers Hose Clip Pliers with remote operation Hose Clip Pliers with remote operation (Bowden Cable with flexible tube) Housing Hydraulic Cylinder 17 t Hydraulic Cylinder 17 t Hydraulic Drive with press frame, without hydr.cyl. Hydraulic Drive without hydraulic cylinder Hydraulic Hand Pump Hydraulic Tool Set for silentblocs Hydraulic-Cylinder 17 t with shoulder nut M16x1.5 Hydraulic-Cylinder 28 t Hydraulic-Press 28 t Injector Nozzle Puller for M12x1 without slide hammer Injector Nozzle Puller for M12x1 without slide hammer Injector Nozzle Puller for M14x1.5 without slide hammer Injector Nozzle Puller for M14x1.5 without slide hammer Injector Nozzle Puller Set (BMW) Injector Nozzle Puller Set (Opel / Fiat 1,3l JTD) Injector Nozzle Puller Set (Peugeot / Citroën 110HP) Injector Nozzle Puller Set (Peugeot / Citroën 110PS + 135PS) Injector Nozzle Puller Set (Peugeot / Citroën 2,0 HDi + 2,2 Hdi) Injector Nozzle Puller Set (Renault 1.9 dCi)

Part-No. KL-0039-1106 KL-0112-0015 KL-0045-7021 673 6,3 673 10 KL-0040-2855 KL-0174-561 KL-0174-562 KL-0174-562 KL-0146-121 KL-0146-125 KL-0146-127 KL-0146-128 KL-0146-129 KL-0146-131 KL-0146-132 KL-0146-133 KL-0146-135 KL-0146-140 KL-0146-141 KL-0146-142 KL-0146-144 KL-1383-1113 H KL-0040-2588 KL-0040-2588 KL-0039-1503 KL-0039-1504 KL-0039-1505 KL-0540-21 KL-0284-26 KL-0132-82 A KL-0039-1401 KL-0183-70 K KL-0121-1811 KL-0121-2101 KL-0197-1 KL-0145-101 KL-0039-1413 KL-0039-1414 KL-0039-1415 KL-0039-130 KL-0039-1802 KL-0039-1803 KL-0192-19 KL-0040-3009 KL-0369-462 KL-0500-405 KL-0500-15 KL-1023-2109 KL-1023-2115 KL-0040-1751 KL-1010-104 KL-1010-100 A KL-1010-102 KL-1010-501 KL-1010-500 KL-0039-0101 KL-5501 KL-1010-1030 676 KL-0500-50 K KL-0500-500 KL-0121-171 KL-0186-121 KL-0250-41 KA KL-0250-410 KL-1023-3028 KL-0680-25 KL-0122-610 KL-0369-32 K KL-0369-30 K KL-1383-1113 KL-0132-52 K KL-0283-70 K KL-0369-309 K KL-4041-2430 KL-0121-511 KL-0121-181 KL-0121-21 KL-0039-1402 KL-0040-2500 KL-0040-2500 KL-0039-809 KL-0039-802 KL-0215-35 M25 KL-0421-1 A KL-0040-170 KL-0040-2800 KL-1000-10 KL-0186-100 KL-0186-100 KL-0186-110 KL-0186-110 KL-0583-10 K KL-1682-42 K KL-1380-27 K KL-1380-24 KA KL-1383-101 A KL-1280-235

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Description Injector Nozzle Puller Set Universal Injector Nozzle Puller with slide hammer 1.5 kg Injector Nozzle Puller with slide hammer 4.8 kg Injector Nozzle Puller with slide hammer 4.8 kg (PSA 2,0l HDI 90PS) Injector Nozzle Tool Set (Mercedes CDI) Inner Bearing Race Puller Set Jaw ring with adaptor ring MB W211/W230 Jaw Set BMW E90 Jaw Set for MB W211/W230 Jointed Glow Plug Socket Set 6-pieces Locking Pin Ø 7.95 mm Locking Pin Set (Ford 1.4 / 1.6 HDI, TDCi) Locking Plate for CamWheels Locking Tool for crankshaft Locking Tool Set Locking Tool Set Locking Tool Set Locking Tool Set Locking Tool Set Locking Tool Set Renault (Renault 1.5 / 1.9 / 2.2 / 2.5 dCi) Locking Tool Set (1.3 JTD) Locking Tool Set (3.2l V6 24V) Locking Tool Set (Alfa Romeo) Locking Tool Set (Alfa Romeo, Fiat) Locking Tool Set (BMW) Locking Tool Set (BMW) Locking Tool Set (BMW) Locking Tool Set (Fiat 1.8 16V / 2.0 / 2.4 20V) Locking Tool Set (Ford 1.6 16v Ti-VTC) Locking Tool Set (Ford) Locking Tool Set (Ford) Locking Tool Set (Peugeot, Citroën 1.4 16v) Locking Tool Set (Peugeot, Citroën 1.4, 1.6, 2.0, 2.2 HDI) Locking Tool Set (Peugeot, Citroën 1.8l 16V, 2.0l 16V & 2.2l 16V) Locking Tool Set (Peugeot, Citroën 1.9D) Locking Tool Set (Peugeot, Citroën 2.7 TD V6) Locking Tool Set (Renault 2.0l) Locking Tool Set (VW 3 Zyl.) Locking Tool Set (VW-Audi 3.0l V6) Locking Tool Set (VW-Audi 3.7 / 4.2l) Locking Tool Set (VW-Audi) Mechanical Drive Milling Cutter for glow plug electrode (A-Klasse) Milling Cutter for glow plug electrode (Mercedes CDI) Mounting Bracket for Press Frame Oil Filter Key hex84mm with 14 flats Pipe Bending Pliers Press Frame (long) Press Frame (short) Press Frame 400 mm long Press Frame long Press Frame, (long & heavy) Press Frame, (short & heavy) Press Piece Press piece- / Sleeve Set Ø 85 mm Press piece- / Sleeve Set Ø45 mm Press piece- / Sleeve Set Ø58 mm Press piece- / Sleeve Set Ø65 mm Press piece- / Sleeve Set Ø68 mm Press piece- / Sleeve Set Ø84 mm Press piece- /Sleeve Set Ø48 mm Press piece- /sleeve set Ø55 mm Press piece- /sleeve set Ø60 mm Press piece- /Sleeve Set Ø75 mm Press piece for sawn off screws Press piece-/ Sleeve Set Ø63 mm Press Tool for silentbloc with hydraulic cylinder 17 t (Fiat Stilo) Press Tool for silentblocs without hydr. cyl. (Fiat Stilo) Press Tool Set for silentblocs with hydr. cylinder 17 t (VW Golf V) Press Tool Set for silentblocs without hydr. cylinder (VW Golf V) Press Tool Set Mazda 6, with hydraulic cylinder Press Tool Set Mazda 6, without hydraulic cylinder Press Tool Set MB, without drive Press Tool Set Volvo S40 / V40 without hydraulic cylinder Press Tool Set with hydr. cyl. (Mazda 6) Press Tool Set with hydr. cyl. (Renault Master/Opel Movano) Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set with hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set with hydraulic cylinder (Ford Focus) Press Tool Set with hydraulic cylinder (Ford Focus) Press Tool Set with hydraulic cylinder (Volvo S40 / V40) Press Tool Set with hydraulic cylinder MB Press Tool Set with hydraulic cylinder Volvo S40 / V40 Press Tool Set with hydraulic cylinder W124 / W201 Press Tool Set with hydraulic cylinder W163 Press Tool Set with hydraulic cylinder W211 / W220 Press Tool Set without hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set without hydraulic cylinder (Ford Fiesta / Puma) Press Tool Set without hydraulic cylinder (Ford Focus) Press Tool Set without hydraulic cylinder (Mazda 6) Press Tool Set without hydraulic cylinder (Volvo S40 / V40) Press-/Support Sleeve Set (Renault Master/Opel Movano) Press-/Support Sleeve Set Ø30 - 90mm long (Length: 115 mm) Press-/Support Sleeve Set Ø30 - 90mm short (Length: 45 mm) Press/Wind-Back Tool Press/Wind-back Tool with plastic case and 8 Adaptors Pressing Device for HGV-silentbloc Ø 85 mm

0-08 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

Part-No. KL-0186-12 K KL-0369-412 KL-0369-411 KL-1383-1021 H KL-0369-45 K KL-0042-93 K KL-4305-6208 KL-1383-12 KL-4999-100 KL-0369-900 K KL-0680-18 KL-0680-220 A KL-1210-300 KL-1579-2 KL-0280-601 KL-0280-602 K KL-0580-43 K KL-1023-3034 KL-1615-11 KL-1210-301 KL-1615-111 KL-1579-1 KL-1682-23 K KL-1681-11 K KL-0580-810 K KL-0580-811 K KL-0580-812 K KL-1682-235 KL-0680-24 K KL-0680-23 K KL-0680-27 KL-1310-121 KL-1310-12 KL-1283-11 K KL-1310-120 KL-1340-201 KL-1210-302 KL-0280-108 KA KL-0280-23 K KL-0280-24 KL-0280-107 K KL-0039-801 KL-0369-308 K KL-0369-307 K KL-1000-03 KL-0122-609 KL-0117-51 KL-0039-1150 KL-0039-1140 KL-1000-01 KL-1000-01 KL-0039-1130 KL-0039-1110 KL-0039-1935 KL-1010-510 KL-1010-180 KL-1010-170 KL-1010-140 A KL-1010-210 A KL-1010-160 KL-1010-190 KL-1010-110 KL-1010-120 KL-1010-220 KL-0250-4113 KL-1010-130 KL-1383-1221 KL-1383-1222 KL-0215-43 KL-0215-430 KL-1780-15 KL-1810-010 KL-0326-101 KL-0711-110 L KL-1810-01 KL-0039-710 KL-0610-11 KL-0610-11 L KL-0610-12 KL-0610-12 L KL-0610-13 KL-0610-13 L KL-0711-11 L KL-0326-10 KL-0711-11 L KL-0326-13 KL-0326-11 KL-0326-12 KL-0610-110 L KL-0610-120 L KL-0610-130 L KL-1810-011 KL-0711-110 L KL-0039-712 KL-0039-170 KL-0039-160 KL-0112-22 K KL-0112-21 A KL-1010-51

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Contents alphabetic Description Pressure bolt with wedge no.2 Pressure Disc Set Pressure Ring Set Ø 54 - 90 mm Pressure Spindle (for pin-Ø 20 mm, length 350mm) Pressure Spindle (for pin-Ø 20 mm, length 405mm) Pressure spindle (pin-Ø 20 mm, length 350 mm) Pressure Spindle M24 Pull Spindle M10 with nut Pull Spindle M10x1.25, with nuts Pull Spindle M12 with nut Pull Spindle M14 with nut Pull Spindle M14, with nuts Pull Spindle M14x1.5 Pull Spindle M14x1.5 Pull spindle M14x1.5 Pull Spindle M16 with nut Pull Spindle M17x1 Pull Spindle M17x1 Pull Spindle M17x1 Pull Spindle M20 Pull Spindle M20 with clamping nut Pull Spindle M20 with nut Pull Spindle M20 x 590 Pull Spindle M24 with clamping nut Pull spindle M24 with nut Pull Spindle M25x1 Pull Spindle M25x1 Pull Spindle M27x1 Pulley-Extractor and reaction tool with 2 hooks Pulling Device f. HGV-silentbloc Ø45 mm a. Ø48 mm with hydr. cyl. Pulling Device f. HGV-silentbloc Ø68 mm, with hydraulic cylinder Pulling Device for HGV-silentbloc Ø 45mm with hydraulic cy.17 t Pulling Device for HGV-silentbloc Ø 48mm with hydraulic cyl.17 t Pulling Device for HGV-silentbloc Ø 55mm with hydraulic cyl. 17 t Pulling Device for HGV-silentbloc Ø 58mm with hydraulic cylinder Pulling Device for HGV-silentbloc Ø 60mm with hydraulic cyl.17 t Pulling Device for HGV-silentbloc Ø 63mm with hydraulic cyl. 17 t Pulling Device for HGV-silentbloc Ø 65mm with hydraulic cyl.17 t Pulling Device for HGV-silentbloc Ø 84mm with hydraulic cyl.17 t Pulling Device for HGV-silentbloc Ø139 mm with hydr. cyl. 28 t. Pulling Device for HGV-silentbloc Ø75 mm with hydraulic cylinder Pulling Device for pivoting bearings (mechanical) Pulling Device for pivoting bearings with hydraulic cylinder 17 t Pulling Device for pivoting bearings without hydraulic cylinder Pulling Device for silentblocs with hydr. cyl.17 t (Renault Laguna) Pulling Device for silentblocs with hydraulic cylinder Pulling Device for silentblocs with hydraulic cylinder 17 t Pulling Device for silentblocs with mechanical drive Pulling Device for silentblocs without drive Pulling Device for silentblocs without hydr. cyl. Pulling Device for silentblocs without hydr. cyl. Pulling Device for silentblocs without hydr. cyl. (Renault Laguna) Pulling Device for silentblocs without hydr. cyl. (Tucson) Pulling Device for silentblocs without hydr. cyl. and without adaptor Pulling Device for silentblocs without hydraulic cylinder (Tucson) Pulling Device for silentblocs, mechanical drive Pulling Device for silentblocs, with hydraulic cylinder 17 t (Tucson) Pulling device without hydraulic cylinder 28 t Pulling Devices for Silentblocs/Bushes Pulling Devices for Silentblocs/Bushes Ratchet with T-handle 1/4" Ratchet with T-handle 3/8" Reaction Tool (Mercedes) Reaction Wrench Reaction Wrench Reaction Wrench for crankshaft Reaction Wrench Ford Reaction Wrench Set Reamer Ø4.8; M10x1 adjustable Reamer Ø4.8; M8x1 adjustable Reamer Ø4.8; M9x1 adjustable Reamer Ø5.2; M10x1 adjustable Reamer Ø5.2; M8x1 adjustable Reamer Ø5.8; M10x1 adjustable Reamer Set for Glow Plug Bore Repair Kit for oil drain thread M14x1.5 Repair Kit for oil drain thread M16x1.5 Retainer Adaptor for clamping nut Retainer Adaptor for clamping nut Retainer Adaptor for clamping nut / pressure spindle Retainer Adaptor for hydr. cyl. Retainer Adaptor for hydr. cyl. Retainer Adaptor for mechanical spindle Retainer Adaptor for mechanical spindle Retainer Adaptor for pressure spindle Retainer Adaptor for pressure spindle (for pin-Ø18mm) Retaining Device for Hydraulic Cylinder KL-0040-2500 Retaining Device for Hydraulic Cylinder KL-0040-2500 SAC Clutch Tool Set in plastic case SAC Clutch Tool Set in plastic case Set of Air Cushions (5 pieces) Set of Bodywork Protective Elements Setting Gauge for camshafts Shock Absorber-Toothed Socket Silentbloc and Bush Tool Silentbloc and Bush Tool Sleeve Set Sleeve Set Sleeve Set

Part-No. KL-0104-2122 KL-0040-91 KL-0039-120 KL-0039-1930 KL-0039-1931 KL-0039-1930 KL-0040-2840 KL-0039-1910 KL-0039-2010 KL-0039-1912 KL-0039-1914 KL-0039-2014 KL-0583-1032 H KL-1383-102 KL-1383-1021 KL-0039-1916 KL-0369-4606 KL-0369-4606 H KL-0583-1005 H KL-0040-3008 KL-0039-1920 KL-0039-1920 KL-0040-2846-1 KL-0040-2812 KL-0040-2841 KL-1380-29 K KL-1383-10 KA KL-1383-1022 KL-0183-51 A KL-1010-20 KL-1010-21 A KL-1010-18 KL-1010-19 KL-1010-11 KL-1010-17 KL-1010-12 KL-1010-13 KL-1010-14 A KL-1010-16 KL-1011-11 KL-1010-22 KL-0043-11 A KL-0352-1 A KL-0352-100 A KL-1023-2120 KL-0214-15 KL-1280-236 KL-0214-16 KL-0214-150 KL-0214-151 KL-1280-25 K KL-1023-3028 KL-1682-522 K KL-1280-24 KA KL-1682-523 K KL-0039-412 K KL-1682-521 K KL-1011-110 KL-1010-Serie KL-1010-Serie 2093 U-3 T 3093 U-3 T KL-0366-81 KL-0680-262 KL-1683-10 K KL-0284-823 KL-0680-261 KL-1682-43 K KL-0369-271 KL-0369-251 KL-0369-261 KL-0369-272 KL-0369-252 KL-0369-273 KL-0369-25 K KL-0132-48 K KL-0132-49 K KL-0039-1002 KL-9001-93 KL-0039-1002 KL-0039-1003 KL-0039-1003 KL-0039-1011 KL-0039-1011 KL-0039-1004 KL-0039-1004 KL-0040-258 KL-0040-258 KL-0500-45 K KL-0500-45 KA KL-0193-80 KL-0194-30 KL-0280-951 KL-0050-511 KL-0039-Serie KL-0039-Serie KL-0610-111 KL-0610-121 KL-0610-131

Page 01-06 03-14 03-09 04-06 04-06 03-07 11-04 04-05 04-04 04-05 04-05 04-04 06-08 06-14 06-07 04-05 06-07 06-08 06-08 03-07 03-07 04-05 11-04 11-04 11-16 06-36 06-14 06-06 06-37 11-12 11-14 11-12 11-13 11-09 11-11 11-09 11-10 11-10 11-11 11-16 11-13 04-11 04-11 04-11 11-03 04-10 06-34 04-10 04-10 04-10 06-34 11-02 06-28 06-34 06-29 04-09 06-28 11-16 11-06 11-07 10-02 10-02 06-36 06-32 06-13 06-03 06-32 06-30 06-21 06-20 06-21 06-21 06-20 06-21 06-20 06-38 06-38 03-07 01-05 04-05 03-07 04-05 03-07 04-04 04-05 11-04 04-09 08-02 07-02 07-03 09-02 09-02 06-25 01-06 04-02 04-03 04-13 04-14 04-14

Description Sleeve Set Sleeve Set Sleeve set Sleeve Set Sleeve Set Sleeve Set Sleeve Set (MB W220 / W211) Sleeve Set for KL-0043-8510 Sleeve Set Golf V rear axle trailing arm, Golf V Sleeve Set W124 / W201 Sleeve Set W163 Sleeve Set W211 / W220 Sleeve Set with 2 Adaptors (MB W220 / W211) Slide hammer Socket Insert hex 8 mm Socket Insert Torxâ T30, 200 mm, 3/8" Socket Insert XZN-M18, 78 mm, drive 1/2" Spark Plug Coil Puller Set (4 pieces) Special Key for deflection pulley Special Socket hex 21 mm Special Socket 25 mm hex ½" drive Special Socket 27 mm hex ½" drive Special Socket 29 mm hex ½" drive Special Socket 30 mm hex ½" drive Special Socket Hex. 41 Special-Bit-Insert hex 10 mm Spring Compressor stationary Support Bar Set Supporting Device TDC Adjusting Tool Tensioning Tool Set (2 pieces) Terminal Tool Set for push-on contacts Thread Repair Kit for glow plug thread M10x1 Thread Repair Kit for glow plug thread M8x1 Thread Repair Kit for glow plug threadsM12×1.25 Thread Repair Kit for spark plug threads M12x1.25 Thread Repair Kit for spark plug threads M14x1.25 Tool Set for Double-VANOS Tool Set for silentblocs without hydr. cyl. (Opel Vectra) Toothed Socket M-Class Toothed Socket Ø 72 with 4 teeth Toothed Wheel Puller Torx-Screwdriver T8 x 200 mm Transmission Jack Update kit (Ø 16.5) Update Kit (BMW M47) Update Kit for (Peugeot / Citroën 135HP) Update Kit for Glow Plug Tool Set (CDI) Update Kit for KL-0043-8510 Update Kit for KL-0043-8510 Update Kit for KL-0043-8510 Update Kit for KL-1383-10 K (Peugeot / Citroën) Update Kit Polo Ø72 Update Kit Volvo Water Pump Puller for removal of water pumps. Water Pump Tool Set (VW T5, Touareg) Wheel Bearing Puller Wheel Bearing Puller Wheel Bearing Tool Wheel Bearing Tool Wheel Bearing Tool Set (without hydr. cyl.) Wheel Bearing Tool Set for Mercedes without drive Wheel Bearing Tool Set with hydr. cyl. VW-T5 Ø85 Wheel Bearing Tool Set without hydraulic cylinder 17 t Wheel Bearing Tool Set without hydraulic cylinder 17 t Wheel Bearing Tool Set without hydraulic cylinder VW-T5 Ø85 Wheel Bearing Tool Set for BMW without drive Wheel Bearing Tool Set for VW / Audi without drive Wheel Bearing Tool Set with hydr. cyl. Lupo Ø62 Wheel Bearing Tool Set with hydr. cyl. Polo / Fabia Ø66 Wheel Bearing Tool Set with hydr. cyl. Polo Ø72 Wheel Bearing Tool Set with hydraulic cylinder 17 t Wheel Bearing Tool Set with hydraulic cylinder MB W639 Wheel Bearing Tool Set without hydraulic cylinder Lupo Ø62, Wheel Bearing Tool Set without hydraulic cylinder MB W639 Wheel Bearing Tool Set without hydraulic cylinder Polo / Fabia Ø66 Wheel Bearing Tool Set without hydraulic cylinder Polo Ø72 Wheel Bearing Tool Set, with mechanical drive Wheel Bearing Tool Set, with mechanical drive Wheel Bearing Tool Set, with mechanical drive Wheel Bearing Tool Set, with mechanical drive Wheel Capsule- and Axle Nut Socket hex 100mm octagon Wheel Capsule- and Axle Nut Socket Hex 109 mm octagon Wheel Capsule and Axle Nut Socket hex 111mm 2-point Wheel Capsule- and Axle Nut Socket Hex 115 mm octagon Wheel Capsule and Axle Nut Socket hex 80mm octagon Wheel Capsule- and Axle Nut Socket Hex120 mm octagon Wheel Hub Puller with adjusting spindle, without hydr. cyl. Wheel Hub Puller with adjusting spindle, with hydr. cyl. Wheel Hub Puller without adjusting spindle, with hydr. cyl. Wheel Hub Puller without adjusting spindle, without hydr. cyl. Windscreen Wiper-Arm Puller Windscreen Wiper-Arm Puller Fork Wing Protective Cover Workshop trolley Workshop trolley

Part-No. KL-0711-111 KL-0711-111 KL-1011-111 KL-1023-3034 KL-2282-10 KL-2510-10 L KL-0350-510 KL-0711-1185 KL-0215-431 KL-0326-131 KL-0326-111 KL-0326-121 KL-0350-511 KL-0049-31 KL-0232-90 KL-2510-101 L KL-2510-10 L KL-0127-800 K KL-1210-30 KL-0050-5221 KL-1383-100 KL-1383-11 K KL-0369-461 A KL-1280-101 K KL-1283-103 KL-0369-4505 A KL-4031-3518 KL-0186-122 KL-0146-Serie KL-1383-22 K KL-0280-220 KL-0190-28 K KL-0132-51 K KL-0132-53 K KL-0132-5 K KL-0132-41 K KL-0132-42 K KL-0580-42 K KL-0421-100 A KL-0326-20 KL-1020-401 KL-0284-821 KL-2510-101 L KL-0145-10 KL-0183-550 KL-0583-103 KL-1380-28 KL-0369-321 KL-0610-112 KL-0610-122 KL-0610-132 KL-1380-26 K KL-0041-441 B KL-0041-461 B KL-0284-822 KL-0284-82 K KL-0049-320 KL-0049-330 KL-0039-Serie KL-0039-Serie KL-0041-460 B KL-0039-811 KL-0041-45 KL-0039-0100 KL-4999-100 KL-0041-450 KL-0039-810 KL-0039-812 KL-0041-42 KL-0041-43 KL-0041-44 B KL-0041-46 B KL-0039-210 KL-0041-420 KL-0039-211 KL-0041-430 KL-0041-440 B KL-0039-0110 KL-0039-0110 K KL-5501-20 KL-9001-312 KL-1023-1111 KL-1023-2080 KL-1020-401 KL-1023-2080 KL-1023-1111 KL-1023-2100 KL-0041-380 KL-0041-38 KL-0041-36 KL-0041-360 KL-0198-928 KL-0198-913 KL-0197-30 KL-2510-102 KL-2510-102

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© 2008 KLANN-Spezial-Werkzeugbau-GmbH Specifications may be changed without notice!

0-09 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Werkzeuge fürs Leben · Tools for life

Qualitätswerkzeuge

www.gedore.com ©

Unbenannt-4 1

27.11.2008 15:31:45 Uhr


Tools for Changing Springs and Shock Absorbers

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1-01 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Tools for Changing Springs and Shock Absorbers

The Stationary Spring Compressor KL-5501 !!!!!

1

Security drive

24

Patented Workshop trolley KL-4999-100 (optional)

Variable adjustability of the spring plate jaws

Variably adjustable for MacPherson Struts and Semi-Struts Fine adjustment for Semi-Strut tube fixation unit

Clean, safe and efficient working

Clamping jaws with protective inserts Clamping jaw fixation with one-hand operation device

One-person operation Adjustable support with fine adjustment

Fine adjustment for positioning the piston rod, e. g. for very excentric springs.

Stationary Spring Compressor KL-5501 Application example:

⇒ Compressing the spring

⇒ Spring is compressed.

Easy handling due to adjustment possibility of the jaws. No slipping of the jaws due to self-locking system.

Very short length of compression needed. Once the bolted connection is loosened, the bearing plate can be removed.

Bearing plate

Quick locking lever

Adjustable support

Piston rod

Exact alignment of the piston rod whilst the spring is compressed.

Fine adjustment for aligning the piston rod.

1-02 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Tools for Changing Springs and Shock Absorbers

KL-5501

KL-5501 Spring Compressor stationary Patented

Workshop trolley KL-4999-100 (optional)

(Pat.)

Universally suitable for MacPherson- and Semi-Struts e.g. with standard springs, right or left winded springs, excentrical springs or spring plates, conical springs, springs with a small number of windings, high or varying spring coil angles. As the spring is compressed with its upper seat against the lower spring seat, the spring shape or the spring coil angles are not an issue. The variably settable spring cup seat, the adjustable support and the retaining jig with single hand operation widen the field of application of the compressor to almost any spring and shock absorber while satisfying the highest security and safety standards.

Advantages: ⇒ No further accessories needed! Due to the special design of the jaws, the radial arms, and the swivelling bar to which they are mounted, all the above mentioned Struts and Semi-Struts can be compressed without any additional jaws. ⇒ No damage to the Strut tube! The special strut vise can quickly and easily be adjusted, through a knurled nut, up to the correct diameter of the strut tube (the tensioning bars should be parallel to each other). The clamping jaws are equipped with protective inserts.

⇒ Mobile due to the workshop trolley (KL-4999-100) The Stationary Spring Compressor is equipped with a fixation plate that enables the spring compressor to be fixed on the workshop trolley KL-4999-100 or a workbench. In combination with the workshop trolley it is possible to work directly beside the car. max. 625 mm

Drive:....................... 24 Working load max.:12 000 N Weight without trolley: ....... 46 kg

1209 mm (max. 1238 mm)

Technical data:

505 mm

swivelling

⇒ One-Person Operation! The whole working operation can be carried out by one person only. ⇒ The Strut tube fixation unit is equipped with a quick locking and a one-hand-operation device.

192,.5 mm

Variably ajustable!!!

535 mm

313.,5 mm

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Tools for Changing Springs and Shock Absorbers

1

KL-4999-100

KL-4999-100 Workshop trolley (without spring compressor) The sturdy workshop trolley KL-4999-100 combined with the stationary spring compressor KL-5501 and the wheel bearing/bush tool KL-0039-Series provides a professional and mobile workplace for accurate and quick chassis or axle repairs. The large and sturdy worktop made from solid spray-glued copper beech provides an ideal working surface. The large mobile frame and the robust sliding wheels with double brakes enable easy and smooth mobility of the trolley. The 7 drawers feature a locking mechanism and this lock prevents unintentional opening of the drawers. Technical data:

KL-5501-20

Weight: ............................................................................ 125 kg Dimensions:.................................. W 1310 x H 925 x D 600 mm Worktop: ........................................ W 1200 x H 25 x D 600 mm Drawers (1x) .............................................. W 1035 x H 180 mm Drawers (2x) ................................................ W 490 x H 135 mm Drawers (4x) ................................................ W 490 x H 180 mm Castors with brakes (2x) ............................................ Ă˜ 125 mm Fixed roller (2x).......................................................... Ă˜ 125 mm

KL-5501-20 Holding Fixture

Suitable for the stationary spring compressor KL-5501. The holding fixture KL-5501-20 enables the installation of the stationary spring compressor KL-5501 on a vertical wall. Technical data: Weight: ............................................................................. 4.8 kg

1-04 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Tools for Changing Springs and Shock Absorbers

KL-9001-93

KL-9001-93 Jaw Set for MB W211, W230

KL-9001-312

Suitable for Mercedes W211 and W230 front axle. For the removal and replacement of front springs in conjunction with the spring compressor KL-9002. KL-9001-312

Specification: Part No.

Description

KL-9001-1600 SP

Jaw, size 0, extended with protective insert

KL-9001-312

Jaw ring with adaptor ring (consisting of jaw ring KL-9001-3100, Adaptor ring KL-9001-3121)

⇒ Spring Compressor: KL-9002 Spring Compressor telescopic (Pat.) KL-9001-1600 SP

KL-9002 Spring Compressor telescopic

(Pat.)

Universally suitable for MacPherson Struts or Semi-Struts. Compression length from minimum 40mm to maximum 377mm; working travel of piston 305 mm, maximum load 27500 N 2 pairs of jaws (size 1+2) for spring-Ø 100-175mm included. Additional jaws for spring-Ø 70-210 mm are available on request. Advantages: ● Patented Bayonet Interlock System with automatic self-locking. ● Patented Raster mounting system. ● Safety drive with additional accessory drive (German Utility Model). ● Automatic free-wheel of the spindle. ● Also applicable to conical springs. ● Plastic protective inserts (Pat.) optional. ● Fully approved by BG (Employer’s Liability Insurance Association) after safety tests “GS“.

KL-1579-2 Jaw Set BMW E90

KL-1579-2

Suitable for BMW E90/E91/E92/E93 front axle. For the removal and replacement of the front spring in conjunction with the spring compressor KL-0015.

KL-1579-1 KL-1579-1

Specification:

KL-1511-SP

Part No.

Description

KL-1511-SP

Jaw with protective insert, size. 1N

KL-1590-1

Adaptor for conical springs

KL-1579-1

Jaw ring with adaptor ring BMW E90 (Consists of jaw ring KL-1571 and adaptor ring KL-1579)

KL-1590-1

Note: For spring compressors KL-9002 or KL-9001, the adaptor ring KL-1579 with jaw ring KL-9001-1900 and jaw KL-9001-1700 SP are required. KL-0015 Spring compressor universal

⇒ Spring compressor: KL-0015 Spring Compressor universal Our universal spring compressor with extended working travel. Suitable for Struts and Semi-Struts, jaws in sizes 1N and 2N for spring-Ø 80-195 mm included. More jaws for spring-Ø 70-240 mm are available. Maximum load : .......... 12500 N Compression length minimum 50 mm / maximum 350 mm; Working travel sliding jaw mount 300 mm Advantages: ● Self-locking of the mobile jaw/sliding jaw mount. ● Also suitable for conical springs. ● Protective Plastic Jaw Inserts (German Utility Model) 1-05 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

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Tools for Changing Springs and Shock Absorbers

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KL-0050-511 Mounting plate

Mercedes

KL-0050-511 Shock AbsorberToothed Socket Suitable for Mercedes W211 T-Model rear axle. To loosen and tighten the piston rod fastening nut. The upper mounting plate is to be locked with the toothed socket KL-0050-511 during the loosening process.

c

Technical data: Drive: ....................................................................................3/8“

KL-0050-5221 Special Socket 1 21 mm KL-0050-5221 BMW

Suitable for BMW-vehicles, e.g. E38, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E83, E85, E87, E90, R50, R52, R53 front axle. To loosen and tighten the piston rod fastening nut it is necessary to lock the piston rod through the recess in the socket KL-0050-5221. This prevents the piston rod from turning out of position and consequently the risk of damaging the actuator cable (front axle with EDC) is eliminated. Technical data: :.......................................................................................21 (Drive): ...........................................................................19

KL-0540-21 BMW E46 / E53

KL-0540-21 Alignment tool Suitable for BMW E46 (3-series) and E53 (X5) The alignment tool KL-0540-21 enables the accurate and quick adjustment of the front axle camber The adjusting process is carried out via the exact alignment of the upper strut tower bearing. Professional and accurate adjustment of the camber is nearly impossible without this tool. Weight: ..............................................................................750 g

KL-0104-2122 Pressure bolt with wedge no.2 Suitable for strut clamping bores e.g. on Audi A4, A5 KL-0104-2122

To open out the strut clamping bores in conjunction with the spreader tool KL-0104-21 A. This is necessary to remove the spring/shock absorber unit. Due to its special design this tool eliminates the risk of damaging the (cast iron or aluminium) steering knuckle. Technical data: a. : .......... 4.5 mm

b. : ........8 mm

c. : ...... 10 mm

⇒ Spreader tool: KL-0104-21-1 A Spreader tool (universal)(German Utility Model) c.

KL-0104-21-1 A

b. a.

Stopper

with wedge No. 1 and No. 2 Suitable for strut clamping bores e.g. on: VW Golf V, Passat, Audi, BMW, Citroën, Ford, Seat, Škoda, Renault, Peugeot, Japanese vehicles etc. To open out the strut clamping bores, when removing the spring/shock absorber unit. Due to its special design this tool eliminates the risk of damaging the (cast iron or aluminium) steering knuckle. Due to the variably relocatable spreading head it is especially suitable for vehicles whose fastening slot is out of centre such as VW-Audi, Ford etc.

1-06 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4Cn


Tools for the Steering System

2

2-01 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Tools for the Steering System KL-0250-41 KA Extractor (German Utility Model) with extraction device

KL-0250-41 KA

for clamping bolt

2

Audi A4, A6

German Utility Model

Application example: ⇒ Extract clamping bolt left. Mount the tool KL-0250-410 on the steering knuckle.

Suitable for Audi A4 (2001 onwards) and A6 (2004 onwards). Extraction of the upper wishbone pivot pin clamping bolt out of the steering knuckle clamping bore. Dismantling the upper clamping bolt from the steering knuckle has always been a serious problem for mechanics when the components are heavily corroded. Not only is the usual technique using hammer, welding torch and drift time-consuming and arduous, but there is also the risk of damaging steering knuckles, pivot pins and wishbone struts. The extractor KL-0250-41 KA, with its proper pressure unit and extraction device, enables the quick and professional extraction of the clamping bolt. The loosened clamping bolt can then be removed with the extraction device. The tool is suitable for both right and left suspensions.

Specification: Part No. KL-0250-41 KA Clamping bolt extraction

Description Extractor with extraction device for clamping bolt Audi A4, A6

Quantity 1

consists of:

KL-0250-410 KL-0250-416 KL-0250-417 KL-0014-0030 KL-0250-4190

Extractor for clamping bolt Extraction device for clamping bolt hex 16mm Update kit for Audi A6 Molybdenum disulphide paste 50g Plastic storage case

Part No. KL-0250-410

Description Extractor for clamping bolt

1 1 1 1 1 Quantity 1

consists of:

KL-0250-411 KL-0250-412 KL-0250-413 KL-0250-414 KL-0250-415 Mounting of extraction device KL-0250-416.

Extractor left Extractor right Pressure unit Fixing unit Special socket hex 24 mm

1 1 1 1 1

Application sample 1. Mount the extractor with the pressure unit and the fixing unit on the steering knuckle.

Clamping bolt is extracted.

2. Screw in the hex nut of the pressure unit using the special socket hex 24 mm and a ½“-impact wrench. The clamping bolt is pressed out about 2 cm. The loosening process takes place with a loud noise. 3. Remove the extractor. Install the extraction device to extract the loosened clamping bolt.

KL-0250-4113

4. Screw in the hex nut of the extraction device by using the special socket hex 24 mm and extract the clamping bolt completely.

KL-0250-4113 Press piece for sawn off screws Sawn off or torn off clamping bolts can be removed by using the press piece KL-0250-4113 in conjunction with the extractor KL-0240-41 KA. 2-02 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Tools for the Steering System KL-0326-10 KL-0326-101

Mercedes

KL-0326-10 Press Tool Set with hydraulic cylinder (German Utility Model) Suitable for Mercedes W163 (M-Class) front axle/rear axle and W211 (E-Class), W220 (S-Class), W124, W201 (190 series) front axle. The ball joint can easily and quickly be pressed into and out of the lower wishbone with the hydraulic press tool set KL-0326-10. The ball joint can often be removed or installed directly on the vehicle within a few minutes, without having to dismantle the wishbone.

KL-0326-101 Press Tool Set, without drive As KL-0326-10 but without the hydraulic cylinder KL-0040-2500 and the pressure spindle KL-0040-2510.

KL-0326-11 Press Tool Set with hydraulic cylinder (German Utility Model)

KL-0326-11

Suitable for Mercedes W163 (M-Class). The ball joint can easily and quickly be pressed into and out of the lower wishbone with the press tool set KL-0326-11. The ball joint can often be removed or installed directly on the vehicle within a few minutes, without having to dismantle the wishbone.

KL-0326-111 Sleeve Set

KL-0326-111

KL-0326-11 W163 (M-Class)

KL-0326-12

KL-0326-12

As KL-0326-11 but without the press frame KL-0326-1000, the hydraulic cylinder KL-0040-2500 and the pressure spindle KL-0040-2510.

KL-0326-12 Press Tool Set with hydraulic cylinder (German Utility Model) Suitable for Mercedes W211 (E-Class) and W220 (S-Class). The ball joint can easily and quickly be pressed into and out of the lower wishbone with the press tool set KL-0326-12. The ball joint can often be removed or installed directly on the vehicle within a few minutes, without having to dismantle the wishbone.

KL-0326-121 Sleeve Set KL-0326-121

As KL-0326-12 but without the press frame KL-0326-1000, the hydraulic cylinder KL-0040-2500 and the pressure spindle KL-0040-2510.

W211 (E-Class) W220 (S-Class)

KL-0326-13 Press Tool Set with hydraulic cylinder (German Utility Model)

KL-0326-13

Suitable for Mercedes W124, W201 (190 series). The ball joint can easily and quickly be pressed into and out of the lower wishbone with the press tool set KL-0326-13. The ball joint can often be removed or installed directly on the vehicle within a few minutes, without having to dismantle the wishbone.

KL-0326-131 Sleeve Set

KL-0326-131 W124 W201

KL-0326-20

KL-0326-13

As KL-0326-13 but without the press frame KL-0326-1000, the hydraulic cylinder KL-0040-2500 and the pressure spindle KL-0040-2510.

KL-0326-20 Toothed Socket W163 (M-Class)

For tightening the ball joint fastening nut on the Mercedes W163 (M-Class) steering knuckle. Technical data: Outer diameter: .............. 63.0 mm Tooth width:...................... 7.5 mm

Inner diameter:...........52.5 mm Weight: ......................... 0.50 kg

Note: For more information on this tool and the components included please refer to our main catalogue.

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Tools for the Steering System KL-2510-10 L Press Tool Set

KL-2510-10 L Mazda 626

115mm

Suitable for Mazda 626 [II and III] front axle-wishbone. For the quick and easy removal and replacement of ball joints. The ball joint can be removed or installed directly on the vehicle within a few minutes, without having to dismantle the wishbone.

KL-2510-101 L

2

with hydraulic cylinder

Specification:

275mm

Part No. KL-2510-10 L

Description Press tool set with hydraulic cylinder 17 t

Qty. 1

consists of:

KL-2510-102

KL-2510-101 L KL-0040-2500

Press tool set without hydraulic cylinder Hydraulic cylinder 17t

1 1

Part No. KL-2510-101 L

Description Press tool set without hydraulic cylinder

Qty. 1

consists of:

KL-0039-1140 KL-0039-1930 KL-0039-1002 KL-2510-102

Press frame short Pressure spindle M20x350 mm Retainer adaptor for clamping nut and pressure spindle Sleeve set

Part No. KL-2510-102

Description Sleeve set

1 1 1 1 Qty. 1

consists of:

KL-2510-1001 KL-0039-1658 KL-0039-1748 KL-0039-1758

KL-0711-11 L Volvo S40 / V40

Press sleeve short Ø40 mm Press-/Support sleeve short Ø58 mm Press-/Support sleeve long Ø48 mm Press-/Support sleeve long Ø58 mm

KL-0711-11 L Press Tool Set with hydraulic cylinder

KL-0711-110 L 115mm

1 1 1 1

Suitable for Volvo S40 / V40 front axle-wishbone.

275mm

For the quick and easy removal and replacement of ball joints. The ball joint can be removed or installed directly on the vehicle within a few minutes without having to dismantle the wishbone. Specification: Part No. KL-0711-11 L

KL-0711-111

Description Press tool set with hydraulic cylinder 17 t

Qty. 1

KL-0711-110 L KL-0040-2500

Press tool set without hydraulic cylinder Hydraulic cylinder 17 t

1 1

Part No. KL-0711-110 L

Description Press tool set without hydraulic cylinder

Qty. 1

consists of:

consists of:

KL-1340-201 Peugeot 307 etc.

KL-0039-1140 KL-0039-1002 KL-0039-1930 KL-0711-111

Press frame short Retainer adaptor for clamping nut and pressure spindle Pressure spindle M20x350 mm with O-ring Sleeve set

Part No. KL-0711-111

Description Sleeve set

1 1 1 1 Qty. 1

consists of:

d

KL-0711-1111 KL-0039-1754 KL-0039-1750 KL-0039-1654

Press sleeve short Ø 38 mm Press-/Support sleeve long Ø 54 mm Press-/Support sleeve short Ø 50 mm Press-/Support sleeve short Ø 54 mm

1 1 1 1

KL-1340-201 Special Socket Suitable e.g for Peugeot 307, Citroën C4 etc.

KL-4305-6208

7

For the removal and replacement of screwed ball joints. Drive: ............................... 1/2“… Weight: .............................700 g

Length:.......................... 75 mm ................................ 41

KL-4305-6208 Torx®-Screwdriver T8 x 200 mm Suitable e.g. for Audi A4 (8E), A6 (4F) steering column cover. The long and narrow shape of the KL-4305-6208 Torx®-Screwdriver makes it ideal for removing and installing the steering column cover on Audi A4 and A6 etc. Weight: ...............................70 g Shaft length: .................200 mm

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Size:........................... Torx®-T8 Overall length: ............ 300 mm


Tools for Axle repairs

e.g. Wheels, Bearings, Hubs, Drive shafts etc.

3

MacPherson Strut

Drive-Shaft

Seal

Bearing Bearing Bearing Housing

Seal Hub

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Tools for Axle Repairs

e.g. Wheels, Bearings, Hubs, Drive Shafts, etc.

The new KLANN Wheel Bearing Tool KL-0039-Series !!!!! The big advantages of the new and unique KL-0039-Tool-Series are: Modular system with universally combinable centring and pressure rings. This system requires substantially fewer single parts than the conventional tools for axle repairs. Universal use of this tool set with other centring/pressure rings, two possible drives (mechanical or hydraulic) as well as optional use of press/support sleeves and press frames. All these features make this tool almost universal in its field of application.

3

⇒ Wheel bearing extraction Identification of the required parts and tool assembling: Measure inner-/outer bearing-Ø, identify pressure and centring rings, assemble or mount press piece. Measure bearing-∅

Inner-∅

Identify pressure ring

Identify centring ring

(with bearing outer-Ø / wishbone hole-Ø)

(with bearing inner-Ø)

Outer-∅ (pay attention to the stop collar on the wishbone)

Wheel bearing

Wheel bearing Pressure ring

Centring ring

Wheel bearing

Note: The special design of the press piece enables safe and accurate alignment when changing the wheel bearing. It ensures that when removing and mounting the wheel bearing there will only be a pressure on the outer bearing race, and that when mounting the wheel hub there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can be adapted accurately to the bearing-Ø.

Mount wheel bearing tool (with hydraulic drive)

Mount wheel bearing tool (with mechanical drive)

Bearing cover Housing Centring ring Lagerdeckel

Gehäuse

Nut

Zentrierring

Centring ring

Nut

Zentrierring Spindle Spindle

Pressure ring

Adaptor Housing

Extract wheel bearing (mechanical drive)

Adaptor

HydraulicCylinder

Adaptor

Press ring Housing

Extract wheel bearing (hydraulic drive)

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Adaptor


Tools for Axle Repairs

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

The new KLANN Wheel Bearing Tool KL-0039-Series !!!!! The big advantages of the new and unique KL-0039-Tool-Series are: Accurate centring when inserting a wheel bearing and a wheel hub Huge time and cost savings due to easy assembling of the required tool

⇒ Wheel bearing insertion Identification of the required parts and tool assembling: (please refer to page 3-02) Mount wheel bearing tool (with mechanical drive) Pressure ring

Mount wheel bearing tool (with hydraulic drive) Pressure ring Wheel hub

Wheel hub

Nut

Spindle Spindle

Adaptor

Centring ring

Nut

Pressure ring

Adaptor

HydraulicCylinder

Adaptor

Insert wheel bearing (mechanical)

Centring ring

Pressure ring

Adaptor

Insert wheel bearing (hydraulic)

Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500.

⇒ Wheel hub insertion Identification of the required parts and tool assembling: Identify pressure ring ⇒ measure wheel hub shoulder outer-Ø; identify centring ring ⇒ measure wheel hub shoulder inner-Ø; identify pressure ring support ⇒ inner bearing race-Ø

Mount wheel bearing tool (with hydraulic drive)

Mount wheel bearing tool (with mechanical drive)

Wheel hub

Wheel hub Pressure ring

Pressure ring

Spindle Spindle

Adaptor

Centring ring

Nut

Nut

Pressure ring Adaptor

HydraulicCylinder

Adaptor Centring ring

Pressure ring

Adaptor

Insert wheel hub (hydraulic)

Insert wheel hub (mechanical)

Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500.

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3


Tools for Axle Repairs

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0039-0110 K Wheel Bearing Tool Set

KL-0039-0110 K

in plastic case (with mechanical drive) Suitable for VW-Audi, BMW, Ford, Seat, Skoda, Opel/Vauxhall, etc.

3

VW-Audi, BMW, Ford, Seat, Škoda, Opel

Wheel bearing extraction Wheel bearing insertion

For the quick, safe and professional removal and replacement of wheel bearings. The special design of the press pieces enables safe and accurate centring and alignment when changing wheel bearings. It ensures that when removing and mounting the wheel bearing there will only be a pressure on the outer bearing race, and that when mounting the wheel hub there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can be adjusted accurately to the bearing-Ø. Optionally a hydraulic 17t drive can be used if the wheel bearings are heavily corroded or seized in place. (pls. refer to page 3-07) Complementing this tool set with other parts of the KL-0039-.. Series, such as centring and pressure rings or press/support sleeves, makes this wheel bearing tool almost universal in its field of application. It can, therefore, also be used for changing ball joints or silentblocs. The wheel bearing tool set KL-0039-0110 K is supplied in a plastic storage case. Specification: Part No. KL-0039-0110 K

Description Wheel bearing tool set with mechanical drive

Quantity 1

Wheel bearing tool set, with mechanical drive Plastic storage case

1

consists of:

KL-0039-0110 KL-0039-0119 Part No. KL-0039-0110

KL-0039-0100 KL-0039-101

VW-Audi, Seat, Škoda, Opel

KL-0039-140 KL-0039-0101

Description Wheel bearing tool set, with mechanical drive

1 Quantity 1

consists of:

KL-0039-140 KL-0039-0101 KL-0039-1011 KL-0039-1002 KL-0040-3008 KL-0040-3009

Housing set Pressure/Centring ring set 16 pieces Retainer adaptor for mechanical spindle Retainer adaptor Spindle Clamping nut

KL-0039-0100

1 1 1 1 1 1

Wheel Bearing Tool Set without hydraulic cylinder 17 t

Suitable for VW-Audi, BMW, Ford, Seat, Skoda, Opel/Vauxhall, etc.

Wheel bearing extraction

For the quick, accurate and safe removal and replacement of wheel bearings. Even very seized or corroded wheel bearings can easily be removed with the tool set KL-0039-0100 if the hydraulic cylinder KL-0040-2500 is already available. Complementing this tool set with other parts of the KL-0039-.. Series, such as centring and pressure rings or press-/support sleeves, makes this wheel bearing tool almost universal in its field of application. It can, therefore, also be used for changing ball joints or silentblocs. Specification:

KL-0040-2500 Wheel bearing insertion

Part No. KL-0039-0100

Description Wheel bearing tool set without hydr. cyl.

Quantity 1

consists of:

KL-0039-101 KL-0039-0101

Drive set without hydraulic cylinder. Pressure/Centring ring set 16 pieces

1 1

Part No. KL-0039-101

Description Drive set without hydraulic cylinder

Quantity 1

Retainer adaptor for hydraulik cylinder Retainer adaptor Pull spindle M20 with clamping nut Housing set

1 1 1 1

consists of:

KL-0040-2500

KL-0039-1003 KL-0039-1002 KL-0039-1920 KL-0039-140

Note: For storage of the KL-0039-.. series pls. refer to chapter 10.

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Tools for Axle Repairs

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0039-810 Wheel Bearing Tool Set

KL-0039-810

for BMW without drive BMW

Suitable for BMW e.g. E32, E36, E38, E46, E87, E90, E91, E93, X3, X5. For the quick, safe and professional removal and replacement of wheel bearings. The easy complementing of this tool set with other parts of the KL-0039-.. Series, makes this wheel bearing tool almost universal in its field of application. To drive the wheel bearing tool either the mechanical or the hydraulic drive set is required. Specification: Part No. KL-0039-810

Description Wheel bearing tool set for BMW without drive

consists of:

KL-0039-1401 KL-0039-1402 KL-0039-1506 KL-0039-1415 KL-0039-1260 KL-0039-1264 KL-0039-1274 KL-0039-1275

KL-0039-811

Mercedes

Bearing cover Housing Centring ring Ø 60 mm Centring ring Ø 80 mm Pressure ring Ø 60 mm Pressure ring Ø 64 mm Pressure ring Ø 74 mm Pressure ring Ø 75 mm

KL-0039-1280 KL-0039-1281 KL-0039-1283 KL-0039-1285 KL-0039-1290 KL-0039-1342 KL-0039-1345 KL-0039-1349

Pressure ring Ø 80 mm Pressure ring Ø 81 mm Pressure ring Ø 83 mm Pressure ring Ø 85 mm Pressure ring Ø 90 mm Centring ring Ø 42 mm Centring ring Ø 45 mm Centring ring Ø 49 mm

KL-0039-811 Wheel Bearing Tool Set for Mercedes without drive Suitable for Mercedes e.g. W124, W140, W163, W168, W169, W201, W202, W203, W210, W245, W639. For the quick, safe and professional removal and replacement of wheel bearings. The easy complementing of this tool set with other parts of the KL-0039-.. Series, makes this wheel bearing tool almost universal in its field of application. To drive this wheel bearing tool either the mechanical or the hydraulic drive set is required. Specification: Part No. KL-0039-811

Description Wheel bearing tool set for Mercedes without drive

consists of:

KL-0039-1401 KL-0039-1402 KL-0039-1403 KL-0039-1415 KL-0039-1501 KL-0039-1502 KL-0039-1266 KL-0039-1270 KL-0039-1273 KL-0039-1275

KL-0039-812 VW-Audi

Bearing cover Housing Housing Centring ring Ø 80 mm Centring ring Pressure ring Ø 93 mm Pressure ring Ø 66 mm Pressure ring Ø 70 mm Pressure ring Ø 73 mm Pressure ring Ø 75 mm

KL-0039-1279 KL-0039-1283 KL-0039-1284 KL-0039-1285 KL-0039-1288 KL-0039-1342 KL-0039-1345 KL-0039-1349 KL-0039-1350 KL-0039-1506

Pressure ring Ø 79 mm Pressure ring Ø 83 mm Pressure ring Ø 84 mm Pressure ring Ø 85 mm Pressure ring Ø 88 mm Centring ring Ø 42 mm Centring ring Ø 45 mm Centring ring Ø 49 mm Centring ring Ø 50 mm Centring ring Ø 60 mm

KL-0039-812 Wheel Bearing Tool Set for VW / Audi without drive Suitable for VW-Audi e.g. A3 (8L), Audi A4 (B5), A4 Quattro (B6] HA, A6 (4A, 4B), A8 (4D, 4E), TT (8N, 8J); VW Polo (6N), Golf II, Golf III, Golf IV, Passat, Sharan, T4. For the quick, safe and professional removal and replacement of wheel bearings. The easy complementing of this tool set with other parts of the KL-0039-.. Series, makes this wheel bearing tool almost universal in its field of application. To drive this wheel bearing tool either the mechanical or the hydraulic drive set is required. Specification: Part No. KL-0039-812

Descritption Wheel bearing tool set for VW / Audi without drive

consists of:

KL-0039-1401 KL-0039-1402 KL-0039-1505 KL-0039-1506 KL-0039-1413 KL-0039-1414 KL-0039-1415 KL-0039-1265 KL-0039-1266 KL-0039-1267 KL-0039-1270 KL-0039-1272 KL-0039-1274 KL-0039-1275 KL-0039-1276

Bearing cover Housing Adaptor ring cylindric Centring ring Ø 60 mm Centring ring Ø 70 mm Centring ring Ø 75 mm Centring ring Ø 80 mm Pressure ring Ø 65 mm Pressure ring Ø 66 mm Pressure ring Ø 67 mm Pressure ring Ø 70 mm Pressure ring Ø 72 mm Pressure ring Ø 74 mm Pressure ring Ø 75 mm Pressure ring Ø 76 mm

KL-0039-1278 KL-0039-1279 KL-0039-1280 KL-0039-1281 KL-0039-1282 KL-0039-1283 KL-0039-1285 KL-0039-1334 KL-0039-1337 KL-0039-1339 KL-0039-1340 KL-0039-1341 KL-0039-1343 KL-0039-1345

Pressure ring Ø 78 mm Pressure ring Ø 79 mm Pressure ring Ø 80 mm Pressure ring Ø 81 mm Pressure ring Ø 82 mm Pressure ring Ø 83 mm Pressure ring Ø 85 mm Centring ring Ø 34 mm Centring ring Ø 37 mm Centring ring Ø 39 mm Centring ring Ø 40 mm Centring ring Ø 41 mm Centring ring Ø 43 mm Centring ring Ø 45 mm

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Tools for Axle Repairs

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0039-210 Wheel Bearing Tool Set

KL-0039-210

with hydraulic cylinder Suitable for Mercedes Benz Vito / Viano (W639) rear axle. (bearing-Ă˜ outer 92 mm / inner 50 mm).

KL-0039-211

For quick, safe and professional removal and replacement of wheel bearings. Optionally a hydraulic 17t drive can be used if the wheel bearings are very tight or heavily corroded. Complementing this tool set with other parts of the KL-0039-.. Series, such as e.g. centring and pressure rings or press-/support sleeves, makes this wheel bearing tool almost universal in its field of application. It can, therefore, also be used for changing ball joints or silentblocs. The Wheel Bearing Tool Set KL-0039-210 is delivered in a plastic case.

KL-0039-213

3

Specification: Wheel bearing extraction Wheel bearing insertion

Part No. KL-0039-210

Description Wheel bearing tool set with hydraulic cyl.

Quantity 1

consists of:

KL-0040-2500 KL-0039-211

Hydraulic cylinder 17t Wheel bearing tool set without hydraulic cyl.

Part No. KL-0039-211

Description Wheel bearing tool set without hydraulic cyl.

1 1 Quantity 1

consists of:

KL-0039-1002

KL-0039-801

KL-0039-1003 KL-0039-1920 KL-0039-213

Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for hydraulic cylinder Pull spindle M20, with clamping nut Sleeve set

1 1 1 1

KL-0039-801 Mechanical Drive Wheel bearing extraction (mechanical)

This tool is necessary to operate the wheel bearing tool sets KL-0039-... Series mecanically. The ball bearing and the implemented guide of the pull spindle as well as the clamping nut in the adaptor enable clean and efficient working, even if the wheel bearings are seized in place.

Housing

Specification: Part No. KL-0039-801

Description Mechanical drive

Quantity 1

consists of: Bearing cover

KL-0039-1002 KL-0039-1011 KL-0040-3008 KL-0040-3009

Centring Ring or Special Disc

Retainer adaptor for clamping nut Retainer adaptor for mecanical spindle Pull spindle Clamping nut

1 1 1 1

KL-0039-802

KL-0039-802 Hydraulic Drive without hydraulic cylinder

Wheel bearing extraction (hydraulic)

This tool is necessary to hydraulically operate the wheel bearing tool sets KL-0039-... Series in conjunction with the 17 t hydraulic cylinder KL-0040-2500 and a hydraulic pump such as KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 if the wheel bearings are seized in place. The special design of the two retainer adaptors enables the accurate and safe guiding and centring of the hydraulic cylinder and the clamping nut towards the wheel bearing tool. Specification: Part No. KL-0039-802

Description Hydraulic drive without hydraulic cyl.

Quantity 1

consists of:

KL-0039-1002 KL-0039-1003 KL-0039-1920

Retainer adaptor Retainer adaptor for hydraulic cylinder Pull spindle M20, with clamping nut

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1 1 1


Tools for Axle Repairs Mecanical Drive:

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

Mecanical Drive:

KL-0040-3008

KL-0040-3008 Pull Spindle M20 (Drive):............ 19

Overall length:.............. 290 mm Load max.: ............................. 20 t

KL-0040-3009 Clamping Nut M20

KL-0040-3009

(Drive):............ 30

Overall length:................ 50 mm

KL-0039-1011

Retainer Adaptor for mechanical spindle

KL-0039-1011

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press/support sleeves if these are to be inserted by using the mechanical drive. The built-in ball bearing ensures accurate and professional working, even under intensive load.

Roller bearing

KL-0039-1002 Retainer Adaptor for clamping nut

KL-0039-1002 KL-0039-1011

KL-0039-1002

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/support sleeves if these are to be inserted by using the mechanical drive.

Hydraulic Drive: Hydraulic drive: KL-0040-2500 Hydraulic-Cylinder 17 t

KL-0040-2500 Pulling side

Pressing side

Thread M42×2 KL-0040-2500 Thread 2¼"-14UNS

Connection 3/8"

Note: A hydraulic pump is required to drive the hydr. cyl. KL-0040-2500.

KL-0039-1003 M42x2

Due to its special design as a tubular piston cylinder and in conjunction with various spindles the hydraulic cylinder KL-0040-2500 is suitable for pulling and pushing. Application: In conjunction with various KLANN tools the hydrauliccylinder KL-0040-2500 is suitable for the removal and replacement of drive shafts, wheel hubs, wheel bearings, silentblocs and ball joints.

KL-0039-1003 Retainer Adaptor for hydr. cyl. This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/support sleeves if these are to be inserted by using the hydraulic cylinder KL-0040-2500 . (Thread: M42x2)

KL-0039-1002 Retainer Adaptor (for pin-Ø 20 mm)

KL-0039-1002 KL-0039-1003

KL-0039-1002

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/support sleeves if these are to be inserted by using the hydraulic drive.

KL-0039-1920 Pull Spindle M20 with clamping nut Consists of: KL-0039-1920-1 - spindle M20 + KL-0040-3009 - clamping nut Overall length:.............. 590 mm Load max.: ............................20 t

KL-0039-1920

KL-0039-1930 Pressure spindle

KL-0039-1930

(pin-Ø 20 mm, length 350 mm) Overall length:.............. 350 mm

KL-0039-1935

KL-0039-1935 Press Piece

KL-0040-2500

KL-0039-1930 KL-0039-1935

Load max. .............................20 t

KL-0174-.. series

This tool is necessary to press out drive shafts in conjunction with the KL-0174-.. Series, the hydraulic cylinder KL-0040-2500 and the pressure spindle with thread-Ø 20 mm KL-0039-1930.

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Tools for Axle Repairs KL-0039-1401

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0039-1401 Bearing Cover Wheel bearing extraction (mechanical)

This tool enables centred power transmission from drive to housing.

Housing

3

KL-0039-1402

Bearing cover

Centring ring or special disc if necessary

KL-0039-1402 Housing Suitable for bearing-Ø up to 90 mm.

Wheel bearing extraction (hydraulic) Centring Ring:

Housing

Centring Rings These rings are necessary to support the wheel bearing tool housing on the wheel bearing housing.

Bearing cover Centring ring or special disc if necessary

∅B

Part No.

Description

KL-0039-1413

Centring Ring

Ø70 mm

KL-0039-1414

Centring Ring

Ø75 mm

KL-0039-1415

Centring Ring

Ø80 mm

Adaptor Ring KL-0039-1503:

Adaptor Rings Adaptor Ring KL-0039-1504: These rings are required for the accurate support of the wheel bearing tool housing on the wheel bearing housing if a standard support via the centring rings is not possible, e.g. on French vehicles where the wheel bearing has to be extracted inwards.

Adaptor Ring KL-0039-1505:

A∅

Part No.

Description

KL-0039-1503

Adaptor ring conical

Ø78 mm

KL-0039-1504

Adaptor ring conical with notched recess

Ø78 mm

KL-0039-1505

Adaptor ring cylindric with notched recess

Ø100 mm

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Tools for Axle Repairs Pressure rings:

KL-0039-120 Pressure Ring Set Ø 54 - 90 mm

Measure bearing-∅ Inner-∅ (B)

Outer-∅ (A) Wheel bearing

Assemble press piece

Centring ring Adaptor

Pressure ring

Note: The special design of the press pieces enables a safe and accurate centring and alignment when changing the wheel bearing. It ensures that when removing and mounting the wheel bearing there will only be a pressure on the outer bearing race, and that when mounting the wheel hub there will only be a pressure on the inner bearing race. This prevents damage to the new wheel bearing. The combination of centring rings and pressure rings creates press pieces which can be adapted accurately to the bearing-Ø. Centring rings:

Centring ring

Inner-∅ (B)

Adaptor

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

Pressure ring

Wheel bearing

Note: Complementing the KL-0039-.. series with press/support sleeves, pressure spindles and pressure frames creates a tool set which is almost universal in its field of application.

⇒ For press-/support sleeves, pressure spindles and press frames pls. refer to chapter 4 ⇐

Part No. KL-0039-1254 KL-0039-1260 KL-0039-1261 KL-0039-1262 KL-0039-1263 KL-0039-1264 KL-0039-1265 KL-0039-1266 KL-0039-1267 KL-0039-1268 KL-0039-1269 KL-0039-1270 KL-0039-1271 KL-0039-1272 KL-0039-1273 KL-0039-1274 KL-0039-1275 KL-0039-1276 KL-0039-1277 KL-0039-1278 KL-0039-1279 KL-0039-1280 KL-0039-1281 KL-0039-1282 KL-0039-1283 KL-0039-1284 KL-0039-1285 KL-0039-1286 KL-0039-1287 KL-0039-1288 KL-0039-1289 KL-0039-1290

Description Pressure ring Ø54 Pressure ring Ø60 Pressure ring Ø61 Pressure ring Ø62 Pressure ring Ø63 Pressure ring Ø64 Pressure ring Ø65 Pressure ring Ø66 Pressure ring Ø67 Pressure ring Ø68 Pressure ring Ø69 Pressure ring Ø70 Pressure ring Ø71 Pressure ring Ø72 Pressure ring Ø73 Pressure ring Ø74 Pressure ring Ø75 Pressure ring Ø76 Pressure ring Ø77 Pressure ring Ø78 Pressure ring Ø79 Pressure ring Ø80 Pressure ring Ø81 Pressure ring Ø82 Pressure ring Ø83 Pressure ring Ø84 Pressure ring Ø85 Pressure ring Ø86 Pressure ring Ø87 Pressure ring Ø88 Pressure ring Ø89 Pressure ring Ø90

∅A Ø54 Ø60 Ø61 Ø62 Ø63 Ø64 Ø65 Ø66 Ø67 Ø68 Ø69 Ø70 Ø71 Ø72 Ø73 Ø74 Ø75 Ø76 Ø77 Ø78 Ø79 Ø80 Ø81 Ø82 Ø83 Ø84 Ø85 Ø86 Ø87 Ø88 Ø89 Ø90

3

KL-0039-130 Centring Ring Set Ø 25 - 60 mm Part No. KL-0039-1325 KL-0039-1326 KL-0039-1327 KL-0039-1328 KL-0039-1329 KL-0039-1330 KL-0039-1331 KL-0039-1332 KL-0039-1333 KL-0039-1334 KL-0039-1335 KL-0039-1336 KL-0039-1337 KL-0039-1338 KL-0039-1339 KL-0039-1340 KL-0039-1341 KL-0039-1342 KL-0039-1343 KL-0039-1344 KL-0039-1345 KL-0039-1346 KL-0039-1347 KL-0039-1348 KL-0039-1349 KL-0039-1350 KL-0039-1351 KL-0039-1352 KL-0039-1353 KL-0039-1354 KL-0039-1355 KL-0039-1356 KL-0039-1357 KL-0039-1358 KL-0039-1359 KL-0039-1360

Description Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring Centring ring

∅B Ø25 Ø26 Ø27 Ø28 Ø29 Ø30 Ø31 Ø32 Ø33 Ø34 Ø35 Ø36 Ø37 Ø38 Ø39 Ø40 Ø41 Ø42 Ø43 Ø44 Ø45 Ø46 Ø47 Ø48 Ø49 Ø50 Ø51 Ø52 Ø53 Ø54 Ø55 Ø56 Ø57 Ø58 Ø59 Ø60

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Tools for Axle Repairs

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0041-38 Wheel Hub Puller

KL-0041-38

with adjusting spindle, with hydr. cyl. (German Utility Model)

Universal

Suitable for wheel hubs and wheel hub-/bearing units with a wheel hub outer-Ø of up to 250 mm. Particularly necessary e.g. on Ford Focus, Volvo C30, S40, V50 as well as on VW-Audi, Seat, Skoda etc. Wheel hub-/bearing units or wheel hubs can quickly, safely and accurately be pulled out directly on the vehicle by using the wheel hub puller KL-0041-38. Even stuck, glued or rusty wheel hubs or wheel hub/bearing units are no longer an issue by using the 17 t hydraulic cylinder KL-0040-2500.

KL-0041-380

KL-0041-380 Wheel Hub Puller

3

with adjusting spindle, without hydr. cyl. As KL-0041-38, if the hydraulic cylinder KL-0040-2500 and the pull spindle M20 x 550 KL-0040-2547-1 are already available. Note: The plates KL-0041-3821 and KL-0041-3822 can be used as distance adjusting plates if during the removal of the wheel hub it is necessary to support on the rear side of the hooks and if the supporting surface is not even.

KL-0041-36 Wheel Hub Puller

(not ill.) without adjusting spindle, with hydr. cyl. (German Utility Model)

As KL-0041-38, but without adjusting spindle.

KL-0041-360 Wheel Hub Puller without adjusting spindle, without hydr. cyl. As KL-0041-36, if the hydraulic cylinder KL-0040-2500 and the pull spindle M20 x 550 KL-0040-2547-1 are already available. Note: The plates KL-0041-3821 and KL-0041-3822 can be used as distance adjusting plates if during the removal of the wheel hub it is necessary to support on the rear side of the hooks and if the supporting surface is not even.

KL-0041-46 B

KL-0041-46 B

Wheel Bearing Tool with hydraulic cylinder 17 t

Ford, Volvo

Suitable for vehicles with bearing-Ø 78 mm; e.g. Ford Focus, Volvo C30, S40 and V50 etc.

KL-0041-460 B

For a quick and safe mounting of wheel hub-/bearing units on vehicles. Due to its special design, this tool ensures that during the mounting process there will only be a pressure on the outer bearing race and not on the wheel hub. This prevents damage to the bearing. A professional mounting of wheel hub-/bearing units is almost impossible without this tool set.

KL-0041-461 B

KL-0041-460 B Wheel Bearing Tool (without hydr. cyl.) As KL-0041-46 B if the hydraulic cylinder KL-0040-2500 is already available. Specification: Part No. KL-0041-460 B

Description Wheel bearing tool without hydr. cyl.

Quantity 1

consists of:

KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 KL-0041-461 B

Retainer adaptor for M 20 Retainer adaptor for hydr. cyl. Pull spindle M20 Clamping nut Update kit Volvo

Part No. KL-0041-461 B

Description Update kit Volvo

1 1 1 1 1 Quantity 1

consists of:

Note: A hydraulic pump is needed to drive the hydraulic cylinder KL-0040-2500.

KL-0041-4600 KL-0041-4607 KL-0041-4608 KL-0039-1288

Clamping jaws (pair) Ø78 mm Housing Cover Pressure ring Ø88 mm

1 1 1 1

Note: The wheel hub puller KL-0041-38 is required to remove wheel hub-/bearing units.

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Tools for Axle Repairs

KL-0041-44 B Wheel Bearing Tool

KL-0041-44 B

with hydr. cyl.

KL-0041-440 B

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

Bearing-Ø 72 mm

(German Utility Model

Suitable for vehicles with bearing-Ø 72 mm e.g. Audi A2 (2000 onwards), Seat Ibiza (2002 onwards), Škoda Fabia (2000 onwards) and VW Polo (2002 onwards) etc. For a quick and safe mounting of wheel hub-/bearing units. KL-0041-440 B

KL-0041-441 B

Wheel Bearing Tool without hydraulic cylinder

Wheel hub/-bearing unit

As KL-0041-44 B if the hydraulic cylinder KL-0040-2500 is already available. Specification: Part No. KL-0041-440 B

Description Wheel bearing tool without hydr.-cylinder

Qty. 1

consists of: Locking crown

Extract wheel hub/ beraing unit using KL-0041-38

KL-0039-1002 KL-0039-1003 KL-0039-1920-1 KL-0040-3009 KL-0041-441 B

Retainer adaptor Retainer adaptor for hydraulic cylinder Pull spindle M20 Clamping nut Update kit Polo Ø72 mm

Part No. KL-0041-441 B

Description Update kit Polo Ø72 mm

1 1 1 1 1 Qty. 1

consists of:

KL-0041-4400 B KL-0041-3931 KL-0039-1802 KL-0039-1265 KL-0039-1674

Clamping jaws pair Ø72 mm Pressure screw M14x1.5 mm Centring sleeve long Ø27.5 mm Pressure ring Ø65 mm Press/Support sleeve short Ø74 mm

1 5 1 1 1

Note: The wheel hub puller KL-0041-38 is required to remove wheel hub/bearing units.

Additional tools for other bearing-Ø are available: KL-0041-42

Bearing-Ø 62 mm

VW Lupo

⇒ KL-0041-42 Wheel Bearing Tool with hydr. cyl. Suitable for vehicles with bearing-Ø 62 mm e.g. VW Lupo etc. For a quick and safe mounting of wheel hub-/bearing units.

KL-0041-420 Wheel Bearing Tool (without hydr. cyl.) As KL-0041-42 if the hydraulic cylinder KL-0040-2500 is already available. KL-0041-43

Bearing-Ø 66 mm

VW Polo

⇒ KL-0041-43 Wheel Bearing Tool with hydr. cyl. Suitable for vehicles with bearing-Ø 66 mm e.g. VW Polo model ’02 onwards, Seat Fabia model ’00 onwards etc. For a quick and safe mounting of wheel hub-/bearing units.

KL-0041-430 Wheel Bearing Tool (without hydr. cyl.) KL-0041-45

As KL-0041-43 if the hydraulic cylinder KL-0040-2500 is already available. Bearing-Ø 85 mm

VW T5

⇒ KL-0041-45 Wheel Bearing Tool with hydr. cyl. Suitable for vehicles with bearing-Ø 85 mm; e.g. VW T5 front and rear axle etc. For a quick and safe mounting of wheel hub-/bearing units.

KL-0041-450 Wheel Bearing Tool (without hydr. cyl.) As KL-0041-45 if the hydraulic cylinder KL-0040-2500 is already available. 3-11 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

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Tools for Axle Repairs KL-0049-320

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0049-320 Wheel Bearing Puller Suitable for Audi A3 (8P); Seat Altea (5P), Leon (1P); Skoda Oktavia Estate (1Z); VW Eos, Passat (3C), Golf V, Tiguan and Touran. The flange-mounted compact wheel bearing can easily and smoothly be extracted from the steering knuckle by using the wheel bearing puller KL-0049-320 together with the slide hammer KL-0049-31. It is not necessary to remove the steering knuckle.

3

Specification: VW Golf V

Part No. KL-0049-320

Description Wheel bearing puller

Quantity 1

consists of:

KL-0049-3200 KL-0039-1002

Pull spindle (thread M18) Retainer adaptor for clamping nut

1 2

(M20 with O-ring)

KL-0039-1266 KL-0039-1506 KL-0040-3009

KL-0049-330

Pressure ring Ø66 mm Centring ring Ø60 mm Clamping nut

1 1 1

Audi A4 (8E)

KL-0049-330 Wheel Bearing Puller Suitable for Audi A4 (8E), A6 (4B) and A8 (4D). Wheel bearing

The wheel hub and the flange-mounted compact wheel bearing (bearing-Ø 85mm) can easily and smoothly be extracted from the steering knuckle by using the wheel puller KL-0049-330 together with the slide hammer KL-0049-31. It is not necessary to remove the steering knuckle. Specification: Part No. KL-0049-330

Description Wheel bearing puller

Quantity 1

consists of:

KL-0049-3200 KL-0039-1002

Pull spindle (thread M18) Retainer adaptor for clamping nut

1 2

(M20 with O-ring)

KL-0049-31

KL-0039-1266 KL-0039-1273 KL-0039-1281 KL-0041-3811 KL-0040-3009

Pressure ring Ø66 mm Pressure ring Ø73 mm Pressure ring Ø81 mm Clamping nut Ø 38 mm Clamping nut

1 1 1 1 1

Note: Only the pressure ring KL-0039-1282 and hex nut KL-0041-3811 are required for Audi A4 if the wheel bearing puller KL-0049-320 is already available.

⇒ Slide Hammer: KL-0049-31 Slide Hammer For half-shafts, drive shafts, brake discs and brake drums, etc. including adaptor 2 ¼“-14UNS to M18 suitable for the KL-0174-Series. Hammer weight: ............................................................... 4.8 kg Length:...........................................................................690 mm Adaptor thread:....................................................................M18

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Tools for Axle Repairs KL-0042-93 K

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0042-93 K Inner Bearing Race Puller Set Universally suitable for vehicles with inner bearing race-Ø from 44 mm up to 56 mm e.g. VW-Audi, Ford, Lancia, Renault, Seat, Škoda, etc. For the quick, professional and precise removal of inner bearing races (Ø 44 - 56 mm) from the wheel hub. The removal of the wheel hub almost always leaves the inner bearing race on the wheel hub. It is almost impossible to remove inner bearing races without suitable tools. Makeshift methods using grinders, chisels and welding torches bear high accident risks such as the risk of severe personal injury or damage to the components. The puller set KL-0042-93 K enables the removal of inner bearing races with diameters from 44 mm to 56 mm from wheel hubs within a few minutes.

Inner bearing race being removed

Specification: Special Ring Spanner

Part No. Spindle

Ø Inner bearing race Clamp sleeve

Description

KL-0042-900

Inner bearing race puller, basic tool

KL-0042-9031

Collet chuck size 3 Ø 44 - 48 mm (e.g. on Lancia Cappa, Renault etc.)

KL-0042-9041

Collet chuck size .4 Ø 48 - 52 mm (e.g. on Ford Transit, T330 etc.)

KL-0042-9051

Collet chuck size 5 Ø 52 - 56 mm (e.g. on VW-Audi, Seat, Škoda etc.)

Note: Additional collet chucks up to Ø 72 mm are available

Wheel hub

KL-4031-3518

.

d

KL-4031-3518 Socket Insert XZN-M18, 78 mm, drive 1/2"

Suitable e.g. for Audi A3, VW Polo, Golf V etc. VW-Audi

This tool is designed to loosen and tighten rear axle bearing/hub unit-retaining bolts. The rear axle bearing-/hub unit-retaining bolt can be tightened by using the XZN-M18 socket insert KL-4031-3518 together with a 1/2“ torque wrench, e.g. Dremometer BC 8573-00 (Dremotec) strictly observing the specified torque.

Tighten wheel bearing-/hub unit by using torque wrench 8573-00

Drive:................................................................................1/2" † Size: ............................................................................XZN-M18 Length: ............................................................................ 78 mm

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3


Tools for Axle Repairs KL-0040-91

e.g. Wheels, Bearings, Hubs, Drive shafts, etc.

KL-0040-91 Pressure Disc Set Universal

These universally applicable pressure discs are necessary to press in the outer bearing race on angular-roller bearings in conjunction with the hydraulic bench press KL-0145-80.

The set contains drift KL-0040-3090 and 10 pressure discs with Ø of 40 / 25mm, 40 / 32mm, 42mm, 42 / 32.5mm, 47 / 37.5mm, 49.5mm, 49.5 / 48mm, 50 / 41.5mm, 52 / 41mm and 53.5mm.

3 KL-0192-19

KL-0192-19 Circlip Pliers for inner circlips without eyes

(German Utility Model)

Suitable e.g. for wheel bearing circlips on Citroën. The special design of the pliers’ tips and the fixing via a springloaded counterbearing enable the easy removal and replacement of wheel bearing-circlips without eyes.

Inner circlips

Professional removal and replacement of wheel bearingcirclips are almost impossible without this special tool.

KL-4041-2430

KL-4041-2430 Socket Insert

Torx® T30, 200 mm, 3/8"

7

Suitable for Smart fortwo (model 2007 onwards) front axle.

c

This tool is required for the removal and replacement of hub plates on steering knuckles.

Smart fortwo

Drive: ............................................................................... 3/8" † Size:............................................................................ Torx® T30 Length:.............................................................................78 mm

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Tools for Silentblocs and Bushes

3

4

4-01 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Tools for Silentblocs and Bushes

The new KLANN Silentbloc and Bush Tool KL-0039-Series!!!!!!!!!! The big advantages of the new and unique KL-0039-Tool-Series are: Modular system with universally combinable press/support sleeves. Universal use of this tool set with other press/support sleeves, two possible drives (mechanical and hydraulic) as well as optional use of press /support sleeves and press frames.

⇒ Silentbloc/Bush extraction / insertion using a pull spindle. Identification of the required parts and tool assembling: Measure bush- and receiving bore-Ø, identify spindle and press/support sleeves. Identify support sleeve

Measure bore-∅ and outer bearing-∅ .

4

with outer bearing-Ø measure

Outer-∅

Bore-∅

Support sleeve inner-Ø → larger than → bearing outer-Ø

Measure inner bore-Ø of receiving bore.

Identify press sleeve (with inner bore-Ø measure)

Inner bore-∅

Press sleeve outer-Ø → smaller than → bore inner-Ø

Mount bush tool (with mechanical drive) Support sleeve

Mount bush tool (with hydraulic drive)

Press sleeve Support sleeve

Press sleeve

Spindel

Shoulder nut Pull spindle

Shoulder nut Adaptor

Adaptor (with axial bearing)

Pull spindle Adaptor

Hydraulic cylinder

Adaptor

Extract bush (with mechanical drive)

Extract bush (with hydraulic drive)

[Insertion follows the same principle]

[Insertion follows the same principle]

4-02 Copyright KLANN-Spezial-Werkzeugbau-GmbH N.4C

Shoulder nut


Tools for Silentblocs and Bushes

The new KLANN Silentbloc and Bush Tool KL-0039-Series!!!!! The big advantages of the new and unique KL-0039-Tool-Series are: Universal field of application. Huge time- and cost savings due to the easy and universal assembling of the required tool.

⇒ Bush / Ball Joint Extraction/Insertion using a press frame. Identification of the required parts and tool assembling: (please refer to page 4-02) Mount the tool and press out the bush/ball joint. (Insertion follows the same principle) Spindle

Hydr. Cylinder (17 t) KL-0040-2500

4

Adaptor

Press sleeve Pressframe

Ball joint

Support sleeve

Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500.

⇒ Bush / Ball Joint Extraction / Insertion using the Hydraulic Bench Press KL-0145-80 Identification of the required parts and tool assembling: (please refer to page 4-02) Mount the tool and press out the bush / ball joint (Insertion follows the same principle) Note: A hydraulic pump is required to drive the hydraulic bench press KL-0145-80. Note: A hydraulic pump is needed to drive the Hydraulic Bench Press KL-0145-80

Adaptor

Press sleeve

Ball joint

Support sleeve

Adaptor

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Tools for Silentblocs and Bushes

Mechanical drive:

Mechanical drive:

KL-0039-1011 KL-0039-1011

KL-0039-1011

Retainer Adaptor for mechanical spindle

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press/support sleeves if these are to be inserted by using the mechanical drive. The built-in bearing ensures accurate and professional working, even under intensive load.

Bearing KL-0039-1011

KL-0039-2010 Pull Spindle M10x1.25, with nuts

KL-0039-2010

Overall length: ....... 395 mm KL-0039-1910-2

KL-0039-2010-1

KL-0039-2014 Pull Spindle M14, with nuts Overall length: ....... 395 mm

4

Load max.:........................ 5 t

Load max.:........................ 9 t

KL-0039-1910-2

Hydraulic drive: KL-0039-2014

KL-0039-1914-2

KL-0040-2500 Hydraulic-Cylinder 17 t KL-0039-2014-1

KL-0039-1914-2

Hydraulic drive:

Technical Data:

KL-0040-2500 Pressing side

Pulling side

Thread M42×2 KL-0040-2500 Thread 2¼"-14UNS

Due to its special design as a tubular piston cylinder and in conjunction with various spindles the hydraulic cylinder KL-0040-2500 is suitable for pulling and pushing. Application: In conjunction with various KLANN tools the hydraulic cylinder KL-0040-2500 is suitable for the removal and replacement of drive shafts, wheel hubs, wheel bearings, silentblocs and ball joints.

Connection 3/8"

Note: A hydraulic pump is required to drive the Hydraulic Cylinder KL-0040-2500.

Maximum force: Maximum stroke: Maximum volume of oil: Oil pressure: Spindle retaining thread in piston: Retaining thread pressure side: Retaining thread puller side: Cylinder outer diameter: Cylinder overall length (piston retracted): Cylinder overall length (piston extended): Hydraulic oil connection: Weight:

170 kN (17 t) 45 mm 122 cm³ 700 bar M20 2 ¼“-14 UNS M42×2 80 mm 202 mm 247 mm 3/8“NPT 5.2 kg

KL-0039-809 Hydraulic Drive

KL-0039-809

with press frame, without hydr.cyl. This tool is necessary to complement a mechanical pulling device e.g. KL-0039-412 K so that it can be driven by the hydraulic cylinder KL-0040-2500. It can also be used for pressing out and pressing in bushes and ball joints. Specification: Part No. KL-0039-809

Description Hydraulic drive with press frame, without hydraulic cylinder

Qty. 1

KL-0039-1140 KL-0039-1930 KL-0039-803

Press frame, short Pressure spindle M20x350 mm with O-ring Hydraulic drive with pull spindle, without hydraulic cylinder

1 1 1

Part No. KL-0039-803

Description Hydraulic drive with pull spindle, without hydraulic cylinder

Qty. 1

Retainer adaptor for clamping nut and pressure spindle with O-ring Retainer adaptor for hydr. cyl. with O-ring Pull spindle M14, with nut Pull spindle M10x1.25 mm, with nut

1

consists of:

KL-0039-803

consists of:

KL-0039-1002 KL-0039-1003 KL-0039-1914 KL-0039-1910

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1 1 1


Tools for Silentblocs and Bushes

KL-0039-1003 Retainer Adaptor for hydr. cyl.

KL-0039-1003 KL-0039-1002

M42x2

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/support sleeves if these are to be inserted by using the hydraulic cylinder KL-0040-2500 (Thread M42x2).

KL-0039-1003

KL-0039-1002

Retainer Adaptor for clamping nut / pressure spindle

KL-0039-1002

KL-0039-1002

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/support sleeves if these are to be inserted by using the hydraulic drive.

KL-0039-1003

KL-0039-1004

Retainer Adaptor for pressure spindle

KL-0039-1004

This tool is necessary to retain the various KL-0039-.. or KL-0043-.. press-/support sleeves if these are to be inserted by using the hydraulic drive.

KL-0039-1004

KL-0039-1910 Pull Spindle M10 with nut Overall length: ............................................................... 590 mm Working travel: .............................................................. 390 mm Load max. ................................................................................. 5 t

KL-0039-1910

KL-0039-1910-1

KL-0039-1910-2

KL-0039-1912 Pull Spindle M12 with nut KL-0039-1912

Overall length: ............................................................... 590 mm Working travel: .............................................................. 390 mm Load max. ................................................................................. 7 t KL-0039-1912-1

KL-0039-1912-2

KL-0039-1914 Pull Spindle M14 with nut

KL-0039-1914

KL-0039-1914-1

KL-0039-1914-2

KL-0039-1916

Overall length: ............................................................... 590 mm Working travel: .............................................................. 390 mm Load max. ................................................................................. 9 t

KL-0039-1916 Pull Spindle M16 with nut KL-0039-1916-1

KL-0039-1916-2

Overall length: ............................................................... 590 mm Working travel: .............................................................. 390 mm Load max. ............................................................................... 13 t

KL-0039-1920

KL-0039-1920 Pull Spindle M20 with nut KL-0039-1920-1

KL-0040-3009

Overall length: ............................................................... 590 mm Working travel: .............................................................. 390 mm Load max. ............................................................................... 20 t

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Tools for Silentblocs and Bushes

KL-0039-1930

KL-0039-1930 Pressure Spindle (pin-Ø 20 mm) Overall length: ...............................................................350 mm Load max: ...............................................................................20 t

KL-0039-1931

KL-0039-1931 Pressure Spindle (pin-Ø 20 mm) Overall length: ...............................................................405 mm Load max: ...............................................................................20 t

KL-0039-1140

Note: Required e.g. for tool sets KL-0610-11, -12, -13 and KL-1615-11

115 mm

275 mm

KL-0039-1140 Press Frame (short)

4

Short version, without drive

Pressure spindle Hydraulic cylinder

Inner width: .................................................................... 115 mm Inner length:...................................................................275 mm Load max.:............................................................................12 t Cylinder-thread: ...................................................2 1/4"-14 UNS Weight: ............................................................................. 4.7 kg KL-0039-1105

consists of: Part No. KL-0039-114 KL-0039-1144 KL-0039-1105

KL-0039-1150

Description Tie rods (pair) 285 mm long, with hex nuts Base plate 2¼"-14 UNS Adaptor 2 ¼-14UNS to Ø30 mm with O-ring

Qty. 1 2 1

115 mm

350 mm

KL-0039-1150 Press Frame (long) Long version, without drive

Pressure spindle

Inner width: .................................................................... 115 mm Inner length:...................................................................350 mm Load max.: ..............................................................................12 t Cylinder-thread: ...................................................2 1/4"-14 UNS Weight: ............................................................................. 5.3 kg Hydraulic cylinder

KL-0039-1105

consists of: Part No. KL-0039-115 KL-0039-1144 KL-0039-1105

KL-0039-1110

275 mm

Description Tie rods (pair) 375mm long, with hex nuts Base plate 2¼"-14 UNS Adaptor 2 ¼-14UNS to Ø30 mm with O-ring

Qty. 1 2 1

135 mm

KL-0039-1110 Press Frame, (short & heavy) Short version, without drive Inner width: ....................................................................135 mm Inner length:...................................................................275 mm Load max.: ..............................................................................17 t Cylinder-thread: ...................................................2 1/4"-14 UNS Weight: ............................................................................. 7.8 kg consists of:

Pressure spindle

Hydraulic cylinder

KL-0039-1105

Part No. Description KL-0039-111 Tie rods (pair) 285mm long KL-0039-1101 Base plate 2¼"-14 UNS KL-0039-1105 Adaptor 2 ¼-14UNS to Ø30 mm with O-ring

4-06 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

Qty. 1 2 1


Tools for Silentblocs and Bushes

KL-0039-1130 Press Frame, (long & heavy)

KL-0039-1130

Long version, without drive Inner width:.................................................................... 135 mm Inner length: .................................................................. 350 mm Load max.: .............................................................................. 17 t Cylinder-thread:................................................... 2 1/4"-14 UNS Weight: ................................................................................ 9 kg

135 mm

350 mm

consists of: Part No. KL-0039-113 KL-0039-1101 KL-0039-1105

Pressure spindle

KL-1000-01

Hydraulic cylinder

Description Tie rods (pair) 360mm long Base plate 2¼"-14 UNS Adaptor 2¼"-14UNS to Ø30 mm with O-ring

Qty. 1 2 1

KL-1000-01 Press Frame long KL-0039-1105

Long version, without drive Inner width:.................................................................... 160 mm Inner length: .................................................................. 400 mm Load max.: .............................................................................. 28 t Cylinder-retaining thread: ..........................................2¾"-16 UN Weight: ........................................................................... 14.3 kg

135 mm

400 mm

consists of: Part No. KL-1000-0101 KL-1000-0102 KL-1000-011 KL-0039-1105

KL-1000-03

Description Base plate 2¾"-16 UN Base plate 2¼"-14 UNS Tie Rod Set 400 mm long (2 pieces) Adaptor 2 ¼“-14UNS to Ø30 mm with O-ring

Qty. 1 1 1 1

KL-1000-03 Mounting Bracket for Press Frame This tool is used to fix the mobile 28 t press frame KL-1000-01, the 17 t press frame KL-0043-900 or any other press frame of the KL-0039-..series. Thus, the respective KLANN press frame can be used as a stationary bench press.

2 1/4"-14 UNS

Retaining thread: ................................................ 2 1/4"-14 UNS KL-0174-562 Hydr. cylinder 2¼"-14 UNS

Tool set 2¾"-16 UN

(measured at hydr. cyl. outer-Ø 56.95mm)

(measured at tool set Inner-Ø 68.25mm)

KL-0039-1106

Note: ⇒ For universal press-/support sleeve sets such as KL-0039-160 or KL-0039-170 for pressing out and pressing in silentblocs, ball joints and bushes, pls. refer to page 4-06. ⇒ For universal press pieces of the KL-0039-.. series for pressing out and pressing in wheel bearings, pls. refer to page 3-02 and 3-03. ⇒ For press-/support sleeves specific to particular vehicles, pls. refer to the sleeve sets of the respective complete tool sets.

KL-0174-562 Adaptor 2¾"-16 UN to 2¼"-14 UNS This tool is required when the 17 t hydraulic cylinder KL-0040-2500 or the 10 t hydraulic cylinder KL-0040-2200 are to be used as drive for press frame KL-1000-01 .

M42x2

Pressure spindle

Hydraulic cylinder

KL-0039-1106

KL-0039-1106 Adaptor This tool is required if the various press-/support sleeves of the KL-0039-.. series are to be inserted by using the press frames of the KL-0043-.. series.

KL-0045-7021

KL-0045-7021 Adaptor (pin Ø20 mm) KL-0045-7021 Hydraulic spindle

This tool is required when the various press-/ support sleeves of the KL-0039-.. series are to be inserted in conjunction with the hydraulic spindle KL-0045-70.

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4


Tools for Silentblocs and Bushes

KL-0039-160 Press-/Support Sleeve Set

Press-/support sleeves,short:

Ø30 - 90 mm, short (Length: 45 mm)

Identify press sleeve (with inner bore-Ø measure)

4

Outer press sleeve-Ø → smaller than → Inner bore-Ø

Identify support sleeve (with outer bearing-Ø measure)

Inner support sleeve-Ø → larger than → outer bearing-Ø

Part no.

Description

KL-0039-1630 KL-0039-1632 KL-0039-1634 KL-0039-1636 KL-0039-1638 KL-0039-1640 KL-0039-1642 KL-0039-1644 KL-0039-1646 KL-0039-1648 KL-0039-1650 KL-0039-1652 KL-0039-1654 KL-0039-1656 KL-0039-1658 KL-0039-1660 KL-0039-1662 KL-0039-1664 KL-0039-1666 KL-0039-1668 KL-0039-1670 KL-0039-1672 KL-0039-1674 KL-0039-1676 KL-0039-1678 KL-0039-1680 KL-0039-1682 KL-0039-1684 KL-0039-1686 KL-0039-1688 KL-0039-1690

Press-/Support sleeve, short, Ø30 Press-/Support sleeve, short, Ø32 Press-/Support sleeve, short, Ø34 Press-/Support sleeve, short, Ø36 Press-/Support sleeve, short, Ø38 Press-/Support sleeve, short, Ø40 Press-/Support sleeve, short, Ø42 Press-/Support sleeve, short, Ø44 Press-/Support sleeve, short, Ø46 Press-/Support sleeve, short, Ø48 Press-/Support sleeve, short, Ø50 Press-/Support sleeve, short, Ø52 Press-/Support sleeve, short, Ø54 Press-/Support sleeve, short, Ø56 Press-/Support sleeve, short, Ø58 Press-/Support sleeve, short, Ø60 Press-/Support sleeve, short, Ø62 Press-/Support sleeve, short, Ø64 Press-/Support sleeve, short, Ø66 Press-/Support sleeve, short, Ø68 Press-/Support sleeve, short, Ø70 Press-/Support sleeve, short, Ø72 Press-/Support sleeve, short, Ø74 Press-/Support sleeve, short, Ø76 Press-/Support sleeve, short, Ø78 Press-/Support sleeve, short, Ø80 Press-/Support sleeve, short, Ø82 Press-/Support sleeve, short, Ø84 Press-/Support sleeve, short, Ø86 Press-/Support sleeve, short, Ø88 Press-/Support sleeve, short, Ø90

∅ A (mm)

∅ B (mm)

Ø30 Ø32 Ø34 Ø36 Ø38 Ø40 Ø42 Ø44 Ø46 Ø48 Ø50 Ø52 Ø54 Ø56 Ø58 Ø60 Ø62 Ø64 Ø66 Ø68 Ø70 Ø72 Ø74 Ø76 Ø78 Ø80 Ø82 Ø84 Ø86 Ø88 Ø90

Ø22 Ø24 Ø26 Ø28 Ø30 Ø32 Ø34 Ø36 Ø38 Ø40 Ø42 Ø44 Ø46 Ø48 Ø50 Ø52 Ø54 Ø56 Ø58 Ø60 Ø62 Ø64 Ø66 Ø68 Ø70 Ø72 Ø74 Ø76 Ø78 Ø80 Ø82

KL-0039-170 Press-/Support Sleeve Set Ø30 - 90 mm, long

Press-/Support sleeve long:

(Length: 115 mm)

Identify press sleeve (with inner bore-Ø measure)

Outer press sleeve-Ø → smaller than → inner bore-Ø

Identify support sleeve (with outer bearing-Ø measure)

Inner support sleeve-Ø → larger than → outer bearing-Ø

Part no.

Description

KL-0039-1730 KL-0039-1732 KL-0039-1734 KL-0039-1736 KL-0039-1738 KL-0039-1740 KL-0039-1742 KL-0039-1744 KL-0039-1746 KL-0039-1748 KL-0039-1750 KL-0039-1752 KL-0039-1754 KL-0039-1756 KL-0039-1758 KL-0039-1760 KL-0039-1762 KL-0039-1764 KL-0039-1766 KL-0039-1768 KL-0039-1770 KL-0039-1772 KL-0039-1774 KL-0039-1776 KL-0039-1778 KL-0039-1780 KL-0039-1782 KL-0039-1784 KL-0039-1786 KL-0039-1788 KL-0039-1790

Press-/Support sleeve, long, Ø30 Press-/Support sleeve, long, Ø32 Press-/Support sleeve, long, Ø34 Press-/Support sleeve, long, Ø36 Press-/Support sleeve, long, Ø38 Press-/Support sleeve, long, Ø40 Press-/Support sleeve, long, Ø42 Press-/Support sleeve, long, Ø44 Press-/Support sleeve, long, Ø46 Press-/Support sleeve, long, Ø48 Press-/Support sleeve, long, Ø50 Press-/Support sleeve, long, Ø52 Press-/Support sleeve, long, Ø54 Press-/Support sleeve, long, Ø56 Press-/Support sleeve, long, Ø58 Press-/Support sleeve, long, Ø60 Press-/Support sleeve, long, Ø62 Press-/Support sleeve, long, Ø64 Press-/Support sleeve, long, Ø66 Press-/Support sleeve, long, Ø68 Press-/Support sleeve, long, Ø70 Press-/Support sleeve, long, Ø72 Press-/Support sleeve, long, Ø74 Press-/Support sleeve, long, Ø76 Press-/Support sleeve, long, Ø78 Press-/Support sleeve, long, Ø80 Press-/Support sleeve, long, Ø82 Press-/Support sleeve, long, Ø84 Press-/Support sleeve, long, Ø86 Press-/Support sleeve, long, Ø88 Press-/Support sleeve, long, Ø90

∅ A (mm)

∅ B (mm)

Ø30 Ø32 Ø34 Ø36 Ø38 Ø40 Ø42 Ø44 Ø46 Ø48 Ø50 Ø52 Ø54 Ø56 Ø58 Ø60 Ø62 Ø64 Ø66 Ø68 Ø70 Ø72 Ø74 Ø76 Ø78 Ø80 Ø82 Ø84 Ø86 Ø88 Ø90

Ø22 Ø24 Ø26 Ø28 Ø30 Ø32 Ø34 Ø36 Ø38 Ø40 Ø42 Ø44 Ø46 Ø48 Ø50 Ø52 Ø54 Ø56 Ø58 Ø60 Ø62 Ø64 Ø66 Ø68 Ø70 Ø72 Ø74 Ø76 Ø78 Ø80 Ø82

∅ A (mm)

∅ B (mm)

Ø27.5 Ø29.5

Ø20.5 Ø22

Accessories Part no.

Description

KL-0039-1802 KL-0039-1803

Centring sleeve, long, Ø27.5 Centring sleeve, long, Ø29.7

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Tools for Silentblocs and Bushes

KL-0039-412 K Pulling Device for silentblocs,

KL-0039-412 K

mechanical drive Universally suitable for silentblocs or pivoting bearings with Ø 40 - 71 mm The pulling device KL-0039-412 K enables the quick, safe and professional removal and replacement of silentblocs and pivoting bearings. The mechanical drive, included in the set, enables the pulling out of silentblocs and pivoting bearings with a minimum inner bore-Ø of 10 mm. The possibility to complement the tool set with other parts of the KL-0039-.. series, such as centring- and pressure rings or press/support sleeves, makes this pulling device almost universally applicable, e.g. also for changing wheel bearings. Optionally a hydraulic KLANN-Drive (10 t or 17 t) can be used if the silentblocs are very tight-fitting or heavily corroded. The additional use of a press frame (see page 4-05) also enables the removal and replacement of e.g. ball joints etc.

KL-0039-1011

Consists of

KL-0039-1011

KL-0040-2855

Hydr. cylinder

2¾"-16 UN measured inner-Ø 68.25 mm

Tool set

2¼"-14 UNS measured outer-Ø 56.95 mm

KL-0174-561 Hydr. cylinder

2¼"-14 UNS measured inner-Ø 55.15 mm

Part no. KL-0039-1011 KL-0039-2010 KL-0039-2014 KL-0039-1640 KL-0039-1650 KL-0039-1658 KL-0039-1666 KL-0039-1670 KL-0039-1680 KL-0039-1750 KL-0039-1760 KL-0039-1768 KL-0039-1776 KL-0039-1780 KL-0039-4129

Description Retainer adaptor for mechanical spindle Pull spindle M10x1.25, with nuts Pull spindle M14, with nuts Press-/Support sleeve, short, Ø40 mm Press-/Support sleeve, short, Ø50 mm Press-/Support sleeve, short, Ø58 mm Press-/Support sleeve, short, Ø66 mm Press-/Support sleeve, short, Ø70 mm Press-/Support sleeve, short, Ø80 mm Press-/Support sleeve, long, Ø50 mm Press-/Support sleeve, long, Ø60 mm Press-/Support sleeve, long, Ø68 mm Press-/Support sleeve, long, Ø76 mm Press-/Support sleeve, long, Ø80 mm Plastic storage case

Quantity 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Tool set 2¼"-14 UNS measured outer-Ø 56.95 mm

KL-0040-2855 Adaptor 2¼"-14 UNS to 2¾"-16 UN This tool is necessary if a hydraulic cylinder with a 2¾"-16 UN thread is to be used as drive for the KLANN hydraulic tool sets.

KL-0174-562 Hydr. cylinder

2¼"-14 UNS measured inner-Ø 55.15 mm

KL-0040-258

Tool set

2¾"-16 UN measured outer-Ø 69.65 mm

KL-0174-561 Adaptor 2¼"-16 UN to 2¼"-14 UNS This tool is necesssary if the hydraulic cylinder KL-0040-2500 is to be used as drive for a tool set with a 2¼"-16 UN thread.

KL-0174-562 Adaptor 2¾"-16 UN to 2¼"-14 UNS This tools is necessary if the hydraulic cylinder KL-0040-2500 is to be used as drive for a tool set with a 2¾"-16 UN thread.

KL-0040-258 Retaining Device for Hydraulic Cylinder KL-0040-2500

KL-0040-2588

The retaining device KL-0040-258, in conjunction with the transmission jack KL-0145-10 (see page 8-02), enables easy and trouble-free working with KLANN-Tools that are driven by the hydraulic cylinder KL-0040-2500.

KL-0040-2588 Adaptor Retaining Sleeve Necessary to use the retaining device KL-0040-258 in conjunction with the VW-Transmission Jack.

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Tools for Silentblocs and Bushes

KL-0214-15 Pulling Device for silentblocs

KL-0214-15

with hydraulic cylinder 17 t Suitable for VW Polo (9N); Seat Ibiza IV, Cordoba (2002 onwards); Skoda Fabia, Roomster and Audi A2 wishbone in the front axle bracket. The pulling device KL-0214-15 enables the professional and accurate removal and replacement of silentblocs on the front axle bracket. Weight: ....................... 9.0 kg Specification:

KL-0214-151 KL-0214-150

Part No. KL-0214-15

Description Pulling device for silentblocs with hydr. cyl.

Qty. 1

Consists of:

Extract silentbloc

KL-0215-151 KL-0040-2500

Pulling device for silentblocs without hydr. cyl. Hydraulic cylinder 17t

1 1

Part No. KL-0215-151

Description Pulling device for silentblocs without hydr. cyl.

Qty. 1

Consists of:

Insert silentbloc

KL-0214-150 KL-0039-1003

Pulling device for silentblocs without drive Retainer adaptor for hydr. cylinder

1 1

Part No. KL-0214-150

Description Pulling device for silentblocs without drive

Qty. 1

Consists of:

4

KL-0214-1501 KL-0214-1502 KL-0214-1503 KL-0214-1504 KL-0039-1662 KL-0214-1606 KL-0039-1912

KL-0214-16

Pull spindle extension M10x1.25 Shoulder nut M10x1.25 Centring ring Ø 62 mm Press piece Press-/Support sleeve, short, Ø62 mm Press piece, removal (Audi A2) Pull spindle M12, with nut

1 1 1 1 1 1 1

KL-0214-16 Pulling Device for silentblocs with mechanical drive Suitable for VW Polo (9N); Seat Ibiza IV, Cordoba (2002 onwards); Skoda Fabia, Roomster and Audi A2 wishbone in the front axle bracket. Silentblocs in the bracket can quickly and safely be removed and replaced directly on the vehicle by using the pulling device KL-0214-16. Specification: Weight: ....................... 2.8 kg Part no. KL-0214-16

Description Pulling device for silentblocs, mechanical

Qty. 1

consists of:

KL-0214-1601 KL-0214-1602 KL-0214-1603 KL-0214-1604 KL-0214-1605 KL-0214-1606 KL-0214-1607 KL-0214-1608

KL-0215-43

Retainer adaptor for mechanical spindle Pull spindle M10x1.25 Distance piece Pull spindle extention M10x1.25 Shoulder nut M10x1.25 Press piece, removal Press piece, installation Centring ring

1 1 1 1 1 1 1 1

KL-0215-430 KL-0215-431

KL-0215-43 Press Tool Set for silentblocs with hydr. cylinder 17 t Suitable for Audi A3 (8P), TT (8J); Seat Altea (5P), Leon (1P), Toledo (5P); Skoda Superb (3U), Oktavia (1Z); VW Eos, Golf V, Jetta III, Passat (3C), Tiguan and Touran rear axle trailing arm. The press tool set KL-0215-43 enables the professional and accurate removal and replacement of silentblocs on the rear axle trailing arm without having to remove the arm from the vehicle or dismantle the trailing arm. Specification:

Extract silentbloc

Part no. KL-0215-43

Description Press tool set for silentblocs with hydr. cylinder 17 t

Qty. 1

KL-0215-430 KL-0040-2500

Press tool set for silentblocs without hydr. cylinder Hydraulic cylinder 17t

1 1

Part no. KL-0215-430

Description Press tool set for silentblocs without hydr. cylinder

Qty. 1

consists of:

Insert silentbloc

consists of:

KL-0215-431 KL-0039-1930 KL-0039-1140 KL-0039-1004

Sleeve set Golf V rear axle trailing arm Pressure spindle M20x350 mm with O-ring Press frame, short Retainer adaptor for pressure spindle Ø18 mm with O-ring

Part no. KL-0215-431

Description Sleeve set Golf V rear axle trailing arm

1 1 1 1 Qty. 1

consists of:

Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2500.

KL-0039-1778 KL-0039-1678 KL-0215-4311

Press / Support sleeve, long Ø78 mm Press / Support sleeve, short Ø78 mm Press piece Golf V

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1 1 1


Tools for Silentblocs and Bushes

KL-0043-11 A Pulling Device for pivoting bearings (mechanical)

KL-0043-11 A

Suitable for Mercedes W124, W140, W201, W202, W203, W208, W209 and W210 rear axle.

Mercedes

The pulling device KL-0043-11 A enables the easy, quick and safe removal and replacement of pivoting bearings from and into the wheel bearing housing on the rear axle, without the need to dismantle the wheel bearing housing. Specification: Part no. KL-0043-11 A

Description Pulling device for pivoting bearings with mechanical spindle

Qty. 1

consists of:

KL-0043-110 KL-0043-1102 KL-0043-1104 KL-0043-1105

Housing Spindle Press piece, removal Shoulder nut M14

1 1 1 1

KL-0352-1 A Pulling Device for pivoting bearings with hydraulic cylinder 17 t

KL-0352-1 A

Suitable for Mercedes W124, W140, W201, W202, W203, W208, W209 and W210 rear axle. Mercedes KL-0352-100 A

The pulling device KL-0352-1 A enables the easy, quick and safe removal and replacement of pivoting bearings from and into the wheel bearing housing of the rear axle, without the need to dismantle the wheel bearing housing. Even very tight or rusty pivoting bearings are no longer an issue by using the hydraulic cylinder KL-0040-2500. Specification: Part no. KL-0352-1 A

Description Pulling device for pivoting bearings with hydraulic cylinder

Qty. 1

consists of:

KL-0040-2500 KL-0039-1003 KL-0352-100 A

Hydraulic cylinder 17 t Retainer adaptor for hydr. cylinder with O-ring Pulling device for pivoting bearings without hydraulic cylinder

1 1 1

Part no. KL-0352-100 A

Description Pulling device for pivoting bearings without hydraulic cylinder

Qty. 1

consists of:

KL-0350-511 Press out ball joint (W220)

Mercedes W220/W211

KL-0352-1001 KL-0043-1104 KL-0043-1105 KL-0040-2543-1

Support sleeve, removal Press piece, removal Shoulder nut M14 Pull spindle M14

1 1 1 1

KL-0350-511 Sleeve Set with 2 Adaptors Suitable for Mercedes W220 (S-Class) and W211 (E-Class) front axle.

KL-0350-510

Spring actuating arm

The ball joint in the spring actuating arm (W211 - E-Class) or in the wishbone (W220 - S-Class) can easily and safely be pressed in and out with this press sleeve set in conjunction with the hydraulic bench press KL-0145-80. Specification: Part No. KL-0350-511

Description Sleeve set with 2 adaptors

Qty. 1

consists of:

KL-0039-1002 KL-0350-510

Retainer adaptor clamping nut and pressure spindle Sleeve set (MB W220 / W211)

Part No. KL-0350-510

Description Sleeve set (MB W220 / W211)

2 1 Qty. 1

consists of:

KL-0350-5101 KL-0350-5102 KL-0043-8567

Support sleeve Press sleeve Press-/Support sleeve, short 40/32 mm

1 1 1

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Tools for Silentblocs and Bushes

KL-0421-1 A Hydraulic Tool Set

KL-0421-1 A

for silentblocs Opel Vectra

115

Suitable for Opel/Vauxhall Vectra (1995 onwards) rear-axle trailing arm and rear sub-frame. 240

The tool set KL-0421-1 A in conjunction with the hydraulic pump KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 (hose, coupling, adaptor and manometer included) enables the professional and trouble-free removal and replacement of silentblocs on the rear axle trailing arm and on the rear subframe within a few minutes without having to remove the rearaxle trailing arm or the rear sub-frame from the vehicle.

KL-0421-100 A

4

Technical Data:

Rear subframe

Silentbloc Silentbloc

Weight: ........................................................................... 20.4 kg Inner length (Press frame):.................................................240 mm Inner width (Press frame): .................................................. 115 mm Max. load capacity of the hydr. cylinder: ...............................17 t Max. load capacity of the pressure spindle:..........................20 t Max. load capacity of the pull spindle: ....................................7 t

Silentbloc Rear-axle trailing arm

Press out silentbloc on rear-axle trailing arm.

Press in silentbloc on rear-axle trailing arm.

Advantages •

Substantial time savings of approx. 1 to 2 hours

Easy working without the need to dismantle the rear subframe or the rear-axle trailing arm

The hydraulic cylinder 17t KL-0040-2500 can be used on other KLANN tools to exert thrust or compression force.

Specification: Part No. KL-0421-1 A

Description Hydraulic tool det for silentblocs

Qty. 1

consists of:

Extract silentbloc on rear sub-frame.

Insert silentbloc on rear sub-frame.

KL-0040-2500 KL-0040-2510 KL-0043-8510 KL-0421-1011 KL-0421-100 A

Hydraulic cylinder 17 t Pressure spindle Press frame, short Adaptor M42x2 to Ø30 mm Tool set for silentblocs without hydr. cyl.

1 1 1 1 1

Part No. KL-0421-100 A

Description Tool set for silentblocs without hydr. cyl.

Qty. 1

cnsists of:

KL-0421-1001 KL-0040-2511 KL-0421-1010 KL-0421-1003 KL-0421-1004 KL-0421-1005 KL-0421-1006 KL-0421-1007 KL-0421-1008 KL-0040-2542-1 KL-0350-2007

Support sleeve for trailing arm Hexagon socket screw M8 x 16 Press piece for trailing arm Press piece for trailing arm Support sleeve for trailing arm Support sleeve for rear sub-frame Press piece for rear sub-frame Support sleeve for rear sub-frame Press piece for rear sub-frame Pull spindle M12 Hex shoulder nut M12

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1 1 1 1 1 1 1 1 1 1 1


Tools for Silentblocs and Bushes

KL-0711-11 L Press Tool Set with hydr. cyl.

KL-0711-11 L Volvo

KL-0711-110 L

Part No. KL-0711-11 L

275mm

115mm

Suitable for Volvo S40 / V40 front-axle wishbone. For a quick and trouble-free removal and replacement of ball joints. Removal and replacement of ball joints can be performed directly on the vehicle within a few minutes without having to dismantle the wishbone. Specification: Description Press tool set with hydraulic cylinder

Quantity 1

consists of:

KL-0040-2500 KL-0711-110 L

Hydraulic cylinder 17 t Press tool set without hydraulic cylinder

1 1

Part No. KL-0711-110 L

Description Press tool set without hydraulic cylinder

Quantity 1

consists of:

KL-0711-111

KL-0039-1140 KL-0039-1002 KL-0039-1930 KL-0711-111

Press frame, short Retainer adaptor for clamping nut and pressure spindle Pressure spindle M20 x 350 mm Sleeve set

Part No. KL-0711-111

Description Sleeve set

1 1 1 1 Quantity 1

consists of:

KL-0711-1111 KL-0039-1754 KL-0039-1750 KL-0039-1654

Press sleeve, short Ø 38 mm Press-/Support sleeve, long Ø 54 mm Press-/Support sleeve, long Ø 50 mm Press-/Support sleeve, short Ø 54 mm

1 1 1 1

KL-0711-1185 Sleeve Set for KL-0043-8510 (not ill.) Field of application similar to KL-0043-8510 is already available. Specification: Part No. KL-0711-1111 KL-0043-8274 KL-0043-8272 KL-0043-8574

KL-0610-11 L Ford KL-0610-110 L

KL-0711-11 L

if

press

Description Press sleeve, short Ø 38 mm Press- /Support sleeve 54 mm Press- /Support sleeve 50 mm Press- /Support sleeve, short 54/46 mm

frame

Quantity 1 1 1 1

KL-0610-11 L Press Tool Set with hydr. cyl.

115mm

Suitable for Ford Fiesta [IV] (model 95 - ’02) / Puma front axle. 275mm

For a quick and safe removal and replacement of silentblocs at the front axle. Even heavily corroded silentblocs can be pressed out and pressed in within a few minutes by using this tool. Specification: Part No. KL-0610-11 L

Description Press tool set with hydraulic cylinder

Quantity 1

consists of:

KL-0610-111

Press out silentbloc Press in silentbloc

KL-0040-2500 KL-0610-110 L

Hydraulic cylinder 17t Press tool set without hydraulic cylinder

1 1

Part No. KL-0610-110 L consists of: KL-0039-1002 KL-0039-1140 KL-0039-1931 KL-0610-111

Description Press tool set without hydraulic cylinder

Quantity 1

Retainer adaptor for clamping nut and pressure spindle Press frame, short Pressure spindle M20 x 405 mm (pin-Ø 20 mm) Sleeve set

Part No. KL-0610-111

Description Sleeve set

1 1 1 1 Quantity 1

consists of:

KL-0610-1111 KL-0039-1782

Press piece Press- /Support sleeve, long Ø 82 mm

1 1

KL-0610-11 Press Tool Set with hydr. cyl. (not ill.) Similar to KL-0610-11 L, however, the press frame KL-0039-1110 is included in this tool set.

KL-0610-112 Update Kit for KL-0043-8510 (not ill.)

Note: The lightweight and short press frame KL-0039-1140 enables easy and convenient working directly on the vehicle. In case silentblocs are very tight-fitting it can be replaced by press frame KL-0039-1110.

Field of application similar to KL-0610-11 L if the press frame KL-0043-8510 is already available. Specification: Part no. KL-0610-111 KL-0039-1004 KL-0039-1106

Description Sleeve set Retainer adaptor for pressure spindle (pin-Ø18mm) Adaptor M42x2 to Ø30 mm with O-ring

Quantity 1 1 1

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Tools for Silentblocs and Bushes

KL-0610-12 L Press Tool Set with hydr. cyl.

KL-0610-12 L Ford KL-0610-120 L

Part No. KL-0610-12 L

275mm

115mm

Suitable for Ford Fiesta [IV] (models ’95 - ’02) / Puma rear axle. For a quick and safe removal and replacement of silentblocs at the rear axle. Even heavily corroded silentblocs can be pressed out and pressed in within a few minutes by using this tool. Specification: Description Press tool set with hydraulic cylinder

Quantity 1

consists of:

KL-0040-2500 KL-0610-120 L

Hydraulic cylinder 17t Press tool set without hydraulic cylinder

1 1

Part No.

Description

KL-0610-120 L

Press tool set without hydraulic cylinder

1

KL-0039-1140 KL-0039-1002 KL-0039-1931 KL-0610-121

Press frame, short Retainer adaptor for clamping nut and pressure spindle Pressure spindle M20 x 405 mm (pin-Ø 20 mm) Sleeve set

1 1 1 1

Part No. KL-0610-121

Description Sleeve set

Quantity

consists of :

KL-0610-121

Quantity 1

consists of :

Pressing out the silentbloc

4

KL-0610-1211 KL-0039-1772 KL-0039-1672

Press piece Press-/Support sleeve long, Ø 72 mm Press-/Support sleeve short, Ø 72 mm

1 1 1

KL-0610-12 Press Tool Set with hydr. cyl.(not ill.) As KL-0610-12 L, however, the press frame KL-0039-1110 is included in this set.

KL-0610-122 Update Kit for KL-0043-8510 (not ill.)

Pressing in the silentbloc

Same field of application as for KL-0610-12 L if the press frame KL-0040-8510 is already available. Specification: Part No. KL-0610-122

Description Update Kit for KL-0043-8510

Quantity 1

consists of:

KL-0610-121 KL-0039-1004 KL-0039-1106

KL-0610-13 L

1 1 1

KL-0610-13 L Press Tool Set with hydr. cyl. Ford, Volvo KL-0610-130 L

115mm

Sleeve set Retainer adaptor for pressure spindle (pin Ø18 mm) Adaptor M42x2 to Ø30 mm with O-ring

Suitable for Ford Focus und Volvo C30, S40, V50 (à partir modèle année `07) rear axle trailing arm. For a quick and safe removal and replacement of silentblocs on the rear axle trailing arm. Removal of the trailing arm from the vehicle is not necessary. Specification: Part No. KL-0610-13 L

275mm

Description Press tool set with hydraulic cylinder

Quantity 1

consists of:

KL-0040-2500 KL-0610-130 L

Hydraulic cylinder 17t Press tool set without hydraulic cylinder

1 1

Part No. KL-0610-130 L

Description Press tool set without hydraulic cylinder

Quantity 1

consists of:

KL-0610-131

KL-0039-1140 KL-0039-1002 KL-0039-1930 KL-0610-131

Press frame, short Retainer adaptor for clamping nut and pressure spindle Pressure spindle (pin-Ø 20 mm) Sleeve set

Part No. KL-0610-131

Description Sleeve set

1 1 1 1 Quantity 1

consists of:

KL-0610-1311 KL-0610-1312 KL-0610-1313 KL-0039-1774

Pressing out the silentbloc

Press sleeve Press sleeve Support sleeve Press-/Support sleeve long Ø 74 mm

1 1 1 1

KL-0610-13 Press Tool Set with hydr. cyl. (not ill.) As KL-0610-13 L, however the press frame KL-0039-1110 is included in this set.

Pressing in the silentbloc

KL-0610-132 Update Kit for KL-0043-8510 (not ill.) Same field of application as for KL-0610-13 L if the press frame KL-0043-8510 is already available. Specification: Part no. KL-0610-132

Description Update Kit for KL-0043-8510

Quantity 1

consists of:

KL-0610-131 KL-0039-1004 KL-0039-1106

Sleeve set Retainer adaptor for pressure spindle Ø18 mm with O-ring Adaptor M42x2 to Ø30 mm with O-ring

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1 1 1


Tools for Silentblocs and Bushes

KL-1615-11 Press Tool for silentblocs

KL-1615-11

with hydraulic cylinder 17 t Fiat Stilo

Suitable for Fiat Stilo rear axle

KL-1615-111

This tool enables the quick and safe removal and replacement of silentblocs on the rear axle without having to remove the latter from the vehicle. Even severely corroded silentblocs can be extracted and inserted within a few minutes by using this tool.

Specification: Part No. KL-1615-11

Description Press tool for silentblocs with hydr. cyl.

Qty. 1

consists of:

Silentbloc extraction

KL-0040-2500 KL-1615-111

Hydraulic cylinder 17 t Press tool for silentblocs without hydraulic cylinder

1 1

Part No. KL-1615-111

Description Press tool for silentblocs without hydraulic cylinder

Qty. 1

consists of:

KL-0039-1002

Silentbloc insertion

KL-0039-1931 KL-1615-1129 KL-0039-1666 KL-0039-1712 KL-1615-1110

KL-2510-10 L

Retainer adaptor for clamping nut and pressure spindle Pressure spindle M20 x 405 mm Press piece with cylindric pins Press-/Support sleeve short Ø 66 mm Guide pin 12 mm Clamping jaw set with press frame

1 1 1 1 1 1

KL-2510-10 L Press Tool Set with hydr. cyl. Mazda 626

KL-2510-101 L

Suitable for Mazda 626 [II and III] front axle wishbone For a quick and trouble-free removal and replacement of ball joints. Removal and replacement of the ball joint can be carried out directly on the vehicle within a few minutes without having to remove the wishbone from the vehicle. Even very tight or corroded ball joints can be pressed out and pressed in within a few minutes by using this tool.

KL-2510-102

Specification: Part No. KL-2510-10 L

Description Press tool set with hydraulic cylinder

Qty. 1

consists of:

Pressing out theball joint

Pressing in the ball joint

KL-2510-101 L KL-0040-2500

Press tool set without hydraulic cylinder Hydraulic cylinder 17t

1 1

Part No. KL-2510-101 L

Description Press Tool Set without hydraulic cylinder

Qty. 1

consists of:

KL-0039-1140 KL-0039-1930 KL-0039-1002 KL-2510-102

Press frame, short Pressure spindle M20 x 350 mm Retainer adaptor for clamping nut and pressure spindle Sleeve set

Part No. KL-2510-102

Description Sleeve set

1 1 1 1 Qty. 1

consists of:

KL-2510-1001 KL-0039-1658 KL-0039-1748 KL-0039-1758

Press sleeve, short Ø 40 mm Press-/Support sleeve, short, Ø 58 mm Press-/Support sleeve long, Ø 48 mm Press-/Support sleeve long, Ø 58 mm

1 1 1 1

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4


Tools for Silentblocs and Bushes

KL-1810-01

KL-1810-01 Pulling Device for silentblocs, with hydraulic cylinder 17 t (German Utility Model)

Hyundai Tucson

Suitable for Hyundai Tucson front axle carrier. The pulling device KL-1810-01, in conjunction with the hydraulic pump KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 enables the removal and replacement of silentblocs (separately available as Hyundai Original-spare part no. 624862E000) on the front axle carrier.

KL-1810-011

KL-1810-010

Replacement of silentblocs can be carried out directly on the vehicle within a few minutes without having to dismantle or replace the front axle carrier.

4

Even very tight-fitting or severely corroded silentblocs are not an issue by using the 17 t hydraulic cylinder KL-0040-2500. Weight: ......................... 11 kg

Advantages: • Quick

⇒ Substantial time savings of up to 3 hours ⇒ Removal of front axle carrier not necessary

• Safe

⇒ Easy operation ⇒ Hammers, chisels etc. are not required

Silentbloc extraction

• Universal ⇒ The hydr. cylinder 17 t KL-0040-2500 can be used on other KLANN-tools

Specification: Part No. KL-1810-01 Silentbloc insertion

Description Pulling Device for silentblocs with hydraulic cylinder

Qty. 1

KL-0040-2500 KL-1810-011

Hydraulic cylinder 17t Pulling device for silentblocs without hydraulic cylinder

1 1

Part No. KL-1810-011

Description Pulling device for silentblocs without hydraulic cylinder

Qty. 1

Pulling device for silentblocs without hydraulic cylinder and without adaptor Retainer adaptor for hydr. cyl. with O-ring

1

Description Pulling device for silentblocs without hydraulic cylinder and without adaptor

Qty. 1

consists of:

consists of:

KL-1810-010 KL-0039-1003 Part No. KL-1810-010

1

consists of:

KL-1810-0101 KL-1810-0102 KL-1810-0103 KL-1810-0104 KL-1810-0105 KL-1810-0106 KL-0039-1686 KL-0039-1914

Press piece Support sleeve Clamping housing Screw Mandrel Support ring Press-/Support sleeve, short, Ø 86 mm Pull spindle M14, with nut

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Tools for Silentblocs and Bushes

KL-1310-12 Pulling Device for silentblocs

KL-1310-12

with hydraulic cylinder 17 t

KL-1310-121

Citroën, Peugeot

KL-1310-120

Suitable for Citroën C4 and Peugeot 206 (model ’98 onwards) and 307 (model ’00 onwards) front axle wishbone. For a quick and trouble-free removal and replacement of silentblocs. Removal and replacement of the silentblocs can be carried out directly on the vehicle within a few minutes without having to dismantle the wishbone. Even very tight-fitting or severely corroded silentblocs can easily be pressed out and replaced within a few minutes by using this tool. Specification: Part No. KL-1310-12

Description Pulling device for silentblocs with hydr. cyl.

Qty. 1

consists of:

Silentbloc removal

Silentbloc insertion

KL-0040-2500 KL-1310-121

Hydraulic cylinder 17 t Pulling device for silentblocs without hydr. cyl.

1 1

Part No. KL-1310-121

Description Pulling device for silentblocs without hydr. cyl.

Qty. 1

Pulling device for silentblocs without hydr. cyl. and without adaptor Retainer adaptor for hydraulic cylinder

1

Description Pulling device for silentblocs without hydr. cyl. and without adaptor

Qty. 1

consists of:

KL-1310-120 KL-0039-1003 Part No. KL-1310-120

1

consists of:

KL-1310-1201 KL-1310-1202 KL-0039-1672 KL-0039-1912 KL-0039-1002

Press piece Ø 54.5 mm Press piece Ø 62 mm Press-/Support sleeve, short Ø 72 mm Pull spindle M12, with nut Retainer adaptor for clamping nut and pressure spindle

1 1 1 1 1

KL-1210-30 Pulling Device for silentblocs

KL-1210-30

with hydraulic cylinder 17 t Renault Laguna KL-1210-300

KL-1210-301

Suitable for Renault Laguna II rear sub frame. This tool enables the quick and safe removal and replacement of silentblocs on the rear sub-frame. Even severely corroded silentblocs can be pressed out and replaced within a few minutes by using this tool. Using the fixing unit ensures an accurate alignment of the silentbloc into the prescribed correct position. Specification: Part No. KL-1210-30

Description Pulling device for silentblocs with hydraulic cylinder 17 t

Qty. 1

KL-0040-2500 KL-0039-1003 KL-1210-300

Hydraulic cylinder 17t Retainer adaptor for hydr. cyl. with O-ring Pulling device for silentblocs without hydr. cyl.

1 1 1

Part No. KL-1210-300

Description Pulling device for silentblocs without hydr. cyl.

Qty. 1 1

KL-0039-1914 KL-1210-301 KL-1210-302

Retainer adaptor for clamping nut and pressure spindle Pull spindle M14, with nut Fixing unit Sleeve set

Part No. KL-1210-301

Description Fixing unit

consists of:

KL-1210-302

consists of:

KL-0039-1002

Silentbloc extraction

Silentbloc insertion

1 1 1 Qty. 1

consists of:

KL-1210-3011 KL-1210-3012 KL-1210-3013 KL-1210-3014 KL-0040-2511 KL-0205-2018

Fixing bar Fixing bar Bolt Ø14.5 mm / Ø12 mm Shim ring 15x21x1 mm Hexagon socket screw M8 x 16 mm Safety ring A14

Part No. KL-1210-302

Description Sleeve Set

1 2 1 1 4 1 Qty. 1

consists of:

KL-1210-3021 KL-1210-3022 KL-1210-3023

Support sleeve long, Ø 88 mm Press piece Ø 76 mm Support sleeve Ø 88 mm

1 1 1

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Tools for Silentblocs and Bushes

KL-0039-710 Opel/Vauxhall, Renault

KL-0039-710 Press Tool Set with hydraulic cylinder Suitable for Renault Master II (model ’98 onwards) and Opel/Vauxhall Movano I (model ’98 onwards) front axle The press tool set KL-0039-710, in conjunction with hydraulic pump KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25, enables the quick, professional and safe removal and replacement of ball joints on the upper and lower front wishbone.

KL-0039-7100

Even heavily corroded ball joints can be pressed out and pressed in within a few minutes by using this tool. Removal of the upper and lower wishbone is not necessary. Advantages • Substantial time savings of approx. 1 to 2 hours KL-0039-712

4

Quick and professional pressing out and pressing in of ball joints

Hydraulic cylinder 17t KL-0040-2500 can be used on other KLANN tools to exert thrust or compression force

KL-0039-722

Specification: Part No. KL-0039-710

KL-0039-732

Description Press tool set with hydraulic cylinder

Qty. 1

consists of:

KL-0040-2500 KL-0039-7100

Hydraulic cylinder 17 t Press tool set without hydraulic cylinder

1

Part No. KL-0039-7100

Description Press tool set without hydraulic cylinder

Qty. 1

consists of:

KL-0039-1140 KL-0039-1930 KL-0039-1002 KL-0039-712 Upper ball joint removal

Upper ball joint installation

Ball joint Ball joint

Part No. KL-0039-712

Press frame, short Pressure spindle M20 x 350 mm with O-ring Retainer adaptor for clamping nut and pressure spindle Press-/Support sleeve set Renault Master / Opel/Vauxhall Movano Description Press-/Support sleeve set Renault Master / Opel/Vauxhall Movano

1 1 1

Qty. 1

consists of:

KL-0039-722 KL-0039-732

Sleeve set Master / Movano (upper ball joint) Sleeve set Master / Movano (lower ball joint))

1 1

Part No. KL-0039-722

Description Sleeve set Movano / Master (upper ball joint))

Qty. 1

consists of:

KL-0039-1644

Press-/Support sleeve,short, Ø 44 mm (removal upper ball joint) KL-0039-1764 Press-/Support sleeve, long, Ø 64 mm (removal upper ball joint) KL-0043-8233 B Support sleeve (installation upper ball joint) KL-0039-1758 Press-/Support sleeve, long, Ø 58 mm (installation upper ball joint) Lower ball joint removal

Lower ball joint installation

Part No. KL-0039-732

Description Sleeve set Master / Movano (lower ball joint)

1 1 1 1 Qty. 1

consists of:

KL-0043-8238 KL-0039-1658 KL-0039-1652 KL-0043-8237

Press sleeve (removal lower ball joint) Press-/Support sleeve,short, Ø 58 mm (removal lower ball joint) Press-/Support sleeve,short, Ø 52 mm (installation lower ball joint) Support sleeve (installation lower ball joint)

1 1 1 1

Note: For the removal and replacement of the upper ball joint it is necessary to dismantle the front axle spring using the spring compressor KL-9002 (jaw size 2). Using the spring compressor ensures that loosening and dismantling components such as the exhaust, catalytic converter etc. will not be necessary.

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Brake Service Tools

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Brake Service Tools

KL-0112-0015

KL-0112-0015 Adaptor Suitable for Peugeot 207, 307, 308. This tool in conjunction with base tool KL-0112-2000 or KL-0112-1000 enables winding-back or pushing back brake caliper pistons on rear-axle braking systems with integrated handbrake mechanism.

KL-0112-21 A Usable for left-handed thread and right-handed thread

KL-0112-21 A Pressure/Wind-back Tool with storage case and 8 adaptors

Universal

KL-0112-22 K Pressure/Wind-Back Tool

KL-0112-22 K

5

Universal pressure-/wind-back tool for resetting (pushing or winding-back dependent on application) brake caliper pistons in floating calipers both with or without integrated handbrake mechanism. Usable for left-handed thread and right-handed thread. The caliper piston is wound back by turning the hexagon on the press piece. Suitable for: Audi, Citroën, Fiat, Ford, Honda, Mazda, Mitsubishi, Nissan, Opel/Vauxhall, Peugeot, Renault, Seat, Subaru, Toyota, VW, etc.

IVECO Daily

Suitable for IVECO Daily I, II and III with Twin Wheel Axle For resetting the brake pistons on rear axle braking systems. The caliper piston is wound back by turning the hexagon on the press piece. Note: By complementing the tool with other adaptors of the KL-0112-.. series, this pressure/wind-back tool is universally applicable on other vehicles.

Specification: Part No. KL-0112-22 K

Description Pressure/wind-back tool with case

Consists of:

Useable for left-handed threadand right-handed thread

KL-0232-90

KL-0112-22 KL-0112-2290

Pressure/wind-back tool Plastic case

Part No. KL-0112-22

Description Pressure/wind-back tool

Consists of:

KL-0112-2000 KL-0112-0014 KL-0112-2201

Pressure/wind-back tool base tool Adaptor IVECO Daily Support plate

Technical data: Working travel max.: 65 mm

Weight: ......................822 g

KL-0232-90 Socket Insert hex 8 mm Suitable for Audi A4 model 2001 onwards This tool is necessary for the removal and replacement of caliper pistons on the rear axle. KL-0117-51

Note: A professional removal and replacement of the caliper piston on the rear axle or of the lower fastening screw is almost impossible without this very short socket insert KL-0232-90.

Technical data: :..................................8 Drive: ........................ 3/8“ †

Length: ....................24 mm

KL-0117-51 Pipe Bending Pliers Suitable for copper pipes DIN-EN 1057, non-ferrous metal pipes as well as thin-walled precision steel pipes and brake lines from 4.75 to 10 mm Ø, (two turnable formers 4.75 – 6.0 and 8.0 – 10.0 mm). Bends up to 90°.

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Engine Tools

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Engine Tools KL-0121-21

KL-0121-21

Hose Clip Pliers with remote operation (Bowden Cable with flexible tube)

With automatic locking ratchet For the removal and replacement of fuel-lines, oil-lines, radiator hoses and heater hoses which are not retained by ‘jubilee’ type of clips, but fitted with space-saving, re-usable, self-clamping spring hose clips. The special design of the hose clamp ensures that the compressed clips are safely and securely retained. The flexible tube ensures that even positions that are hard to access can be reached easily and quickly. Clip-Ø: ................................................................ 18 - 53 mm Weight: ........................................................................ 450 g Length: .................................................................... 225 mm

Spare part: KL-0121-2101 - Bowden Cable

KL-0121-181 Hose Clip Pliers with remote operation KL-0121-181

With automatic locking ratchet Suitable for VW-Audi vehicles.

Hose clip

6

This tool is meant to quickly and easily open the newly developed turbo hose clips without the risk of damage to the clip. Without this tool it is almost impossible to open a hose clip without damaging the hose. Thanks to its remote operation it is especially suitable for positions that are hard to access such as the charge cooling-hose coupling under the battery box on VW Passat 2.0 TDI. With the aid of this tool it is not necessary to remove the battery box. Weight: ........................................................................ 650 g Length: .................................................................... 240 mm Spare part: KL-0121-1811 - Bowden Cable

KL-0121-511 Hose Clip Pliers KL-0121-511 Place pliers, clamp hose

With automatic locking ratchet. Loosening of the clamping takes place automatically while opening the pliers; unlocking is not necessary. Thanks to the special design of the flexible clamping jaws, damage to the hose is avoided during the clamping process. For the quick and easy clamping of hoses such as waterhoses, fuel-lines etc. with Ø up to approx. 35 mm. Weight: ........................................................................ 334 g Length: .................................................................... 245 mm For hose Ø: .......................................... up to approx. 35 mm

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Engine Tools KL-0284-82 K Water Pump Tool Set

KL-0284-82 K

VW T5, Touareg

VW T5, Touareg 2.5 TDI

Suitable for 2.5 L 5-Cylinder VW TDI engines e.g. VW T5, Touareg. The tool set KL-0284-82 K is designed to twist the crankshaft e.g. to TDC position, to lock the crankshaft e.g. when loosening the crankshaft central retaining bolt or the water pump toothed wheel-retaining bolt, as well as for the removal and/or extraction of the water pump toothed wheel and the water pump. Twist and/or lock crankshaft

Weight: ............................................................................. 1.4 kg

KL-0284-823

Advantages •

Easy and quick extraction of the water pump

Accurate and professional working

Substantial time savings

Extract water pump toothed wheel KL-0284-821

Specification: Part No.

Description

KL-0284-82 K

Tool set water pump in a plastic case

Quantity 1

KL-0284-823

Reaction wrench for crankshaft To twist or lock the crankshaft. Required e.g. when adjusting motor shafts to TDC position or loosening the toothed wheel retaining bolt e.g. on the water pump.

1

KL-0284-821

Toothed wheel puller

1

KL-0284-822

Water pump puller for removal of water pumps.

1

KL-0284-8290

Plastic storage case

1

6

Consists of:

Extract water pump KL-0284-822 Water pump

KL-0122-610 Fuel Filter Key Ø 109 mm, 6 grooves KL-0122-610

Suitable for ‘new generation’ Opel/Vauxhall vehicles. This fuel filter key is required to remove and install the fuel filter cap when replacing the fuel filter cartridge. Profile: ......................................................Ø 109 mm, 6 grooves Drive:................................................................................3/8“ †

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Engine Tools KL-0132-52 K Glow Plug Tool Set

KL-0132-52 K

Universal

Universal

Suitable for glow plug thread M10x1 e.g. VW-Audi, Mercedes, Opel/Vauxhall, Peugeot, Renault etc.

Extraction glow plug body

This universal tool set KL-0132-52 K enables the fast and easy removal of damaged or broken off glow plugs. The glow plug head is drilled out with the core drill. The original thread is recut and cleaned using the special tap for threaded inserts. The remaining glow plug body can then be extracted using the special tap or a puller bolt in conjunction with a slide hammer e.g. KL-0369-4100.

Drilling out glow plug

The tool set additionally contains two special guide sleeves for VW-Audi V6 TDI and Mercedes CDI engines which ensure accurate alignment and guidance as well as precise drilling depth. Part No. KL-0132-52 K

Description Glow Plug Tool Set

Quantity 1

consists of:

Note: The tool set is supplied in a plastic storage case.

KL-0283-70 K VW-Audi

KL-0369-306 KL-0369-3056 KL-4007-2510 KL-0283-7021 KL-0283-7022 KL-0132-5201 KL-0283-7003 KL-0132-5202 KL-0132-5290

Tool holder with square socket 2.4 – 5.5 mm Thread tap ¼"-20 UNC with bit Adaptor for power drill 3/8" square socket Core drill Ø 9.1 mm for M10x1 Thread tap M10x1 Guide sleeve Mercedes Guide sleeve VW-Audi Puller bolt ¼"-20 UNC for slide hammer Plastic storage case

1 1 1 1 1 1 1 1 1

Accessories: KL-0049-100 Slide Hammer For the extraction of tight glow plug bodies.

KL-0283-705

KL-0369-300 Drum-type Turning Tool To twist off protruding central electrodes.

6

KL-0283-70 K Glow Plug Tool Set VW-Audi Suitable for glow plug thread M10x1 e.g. VW-Audi 2.5; 2.7 and 3.0 L V6 TDI engines. The glow plug tool set KL-0283-70 K enables the quick, accurate and professional drilling out of damaged or torn off glow plugs as well as recutting, cleaning and even repairing glow plug retaining threads and cleaning glow plug bores. The glow plug head is drilled out with the core drill. The original thread is recut and cleaned using the special tap for threaded inserts. Damaged glow plug retaining threads are rethreaded to M12x1 with the special thread tap.

Drilling out glow plug, recutting thread

Extraction glow plug body

The centring / guide sleeves included in this tool set, ensure accurate and correct centring and guidance as well as the exact drilling depth whilst drilling out and during the thread repair. The remaining glow plug body can then be extracted with the puller. Then the glow plug hole, the sealed seat and the glow plug channel can be cleaned with the reamer. Part No. KL-0283-70 K

Description Glow plug tool set

Quantity 1

Consists of:

Cleaning glow plug bore

Note: The tool set is supplied in a plastic storage case.

KL-0283-7001 KL-0369-300 KL-0369-306 KL-4007-2510 KL-0283-705 KL-0283-704 KL-0283-7021 KL-0283-7022 KL-0283-7003 KL-0283-7031 KL-0283-7032 KL-0283-7061 KL-0283-7062 KL-0283-7002 KL-1383-203 KL-0369-3023 KL-0283-7090

Cover plate Drum-type turning tool Tool holder with square socket 2.4 – 5.5 mm Adaptor for power drill 3/8" square socket Puller tool for glow plug Compressed air adaptor for injection nozzle bore Core drill Ø9.1 mm for M10x1 Thread tap M10x1 Guide sleeve Ø 13 mm Core drill Ø 11.1 mm for M12x1 Thread tap M12x1 Reamer, long Reamer, short Guide sleeve Ø13 mm long Milling cutter for glow plug electrode Threaded sleeves set M10x1, 17 mm long (10 pieces.) Plastic storage case

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Engine Tools KL-0186-12 K

KL-0186-12 K Injector Nozzle Puller Set Universal (German Utility Model)

KL-0186-121

Universally suitable for diesel engines with injector nozzle connecting thread M 14x1.5 (external thread) or M 17x1 (internal thread). The injector nozzle puller set KL-0186-12 K enables the removal of very tight-fitting injection nozzles directly on the vehicle without having to dismantle the cylinder head. The use of a special extraction bridge and a pull spindle enables the quick and easy removal of injection nozzles. Specification: Part No. KL-0186-12 K

Description Injector nozzle puller set universal

Qty. 1

Extraction bridge without spindle Pull spindle M17x1, 127mm long Pull spindle M14x1.5; 127mm long Shoulder nut M16x1.5 Special bit insert hex 10 mm Special socket hex 29 mm; ½� drive Plastic storage case (not shown)

1 1 1 1 1 1 1

consists of:

KL-0186-121 KL-0369-4606 KL-1383-1113 KL-1383-1112 KL-0369-4505 A KL-0369-461 A KL-0186-1290

KL-0186-122

KL-0186-122 Support Bar Set

KL-0186-1251

This set is necessary to support the injector nozzle puller KL-0186-12 K on a smooth surface e.g. when the valve cover has been removed.

KL-0186-1252 KL-0186-1231

KL-0186-1253 KL-0186-1251, KL-0186-1252 or KL0186-1253

KL-0186-100

KL-0186-1251 Distance Nut Set 5mm (4 pieces) This set is necessary to complement or to level out the injector nozzle puller KL-0186-12 K on cylinder heads where the supporting bores have different heights.

KL-0186-1252 Distance Nut Set 10mm (4 pieces) Application as KL-0186-1251.

KL-0186-1253 Distance Nut Set 15mm (4 pieces) Application as KL-0186-1251.

KL-0186-100 Injector Nozzle Puller for M12x1 without slide hammer (German Utility Model) Suitable for BMW (M47 / M57); Mercedes (OM 611, 612, 613, 646, 647, 648) and PSA (DW10) diesel engines. This tool enables the professional removal of injection nozzles without having to open or dismantle them. The slide hammer KL-0369-4100 (1.5 kg) or KL-0049-300 (4.8 kg) is needed to drive this tool.

KL-0186-110

KL-0369-4100

By means of a special screw the injector nozzle puller is fixed to the fuel connection of the injector (M12x1) and enables, thanks to its special design the best possible power transmission without risking damage to the valve cover or the injection nozzle. The stabilizing screws ensure that the tool can be adjusted individually to the nozzle head while providing at the same time the highest possible stability to the slide hammer.

KL-0186-110 Injector Nozzle Puller for M14x1.5 without slide hammer (German Utility Model) Suitable for 2.8 L JTD diesel engines e.g. Fiat Ducato, IVECO Daily, etc. Application similar to KL-0186-100.

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Engine Tools KL-1383-1022

KL-1383-1022 Siemensinjection nozzle

Special Sockethex 25 mm; ½" drive

Necessary to loosen and remove the nozzle head, e.g. on Siemens-injection nozzles built-in in 2.0 L DW10 HDI engines etc. Technical Data : ...................................................................................................25 Drive: ............................................................................... 1/2" † Length:...........................................................................100 mm

KL-1383-1222

KL-1383-1222

Special Sockethex 27 mm; ½" drive

Necessary to loosen and remove the nozzle head, e.g. on Siemens-injection nozzles built-in in 2.0 L DW10 HDI engines etc. Technical Data Siemensinjection nozzle

KL-0369-461 A

: ...................................................................................................27 Drive: ............................................................................... 1/2" † Length:...........................................................................100 mm

KL-0369-461 A Special Sockethex 29 mm; ½" drive

Boschinjection nozzle

6

Necessary to loosen and remove the nozzle head, e.g. on Bosch-injection nozzles built-in in CDI and HDI engines etc. Technical Data : ...................................................................................................29 Drive: ............................................................................... 1/2" † Length:...........................................................................100 mm

KL-1283-103 Special Socket-

KL-1283-103

hex 30 mm, ½" drive Necessary to loosen and remove the nozzle head, e.g. on Bosch-injection nozzles built-in in Renault, Nissan 1.9 L F9Q engines etc. Technical Data Boschinjection nozzle

KL-0369-4505 A

: ...................................................................................................30 Drive: ............................................................................... 1/2" † Length:...........................................................................100 mm

KL-0369-4505 A Special-Bit-Insert hex 10 Necessary to remove the threaded ring, e.g. on Bosch-injection nozzles built-in in CDI and HDI engines etc. Technical Data : ...................................................................................................10 (Drive): ....................................................................10

Length:.............................................................................38 mm

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Engine Tools KL-0369-412 KL-0369-4100

with slide hammer 1.5 kg This tool enables the extraction of tightly fitting injection nozzles in conjunction with the pull spindle KL-0369-4606 (outer thread M17x1), KL-1383-1021 (outer thread M25x1), KL-1383-1221 (outer thread M27x1) or KL-1383-1113 internal thread M14x1.5).

KL-0369-4111 Pull spindle

KL-0369-412 Injector Nozzle Puller

Injection nozzle

Consists of slide hammer KL-0369-4100 and adaptor KL-0369-4111. Thread:....................................................................................... M16x1.5 Length overall: ................................................................................195 mm Slide hammer (slide weight): ......................................................... 1.5 kg

KL-0369-411 Injector Nozzle Puller

KL-0369-411

with slide hammer 4.8 kg This tool enables the extraction of tightly fitting injection nozzles in conjunction with the pull spindle KL-0369-4606 (outer thread M17x1), KL-1383-1021 (outer thread M25x1), KL-1383-1221 (outer thread M27x1) or KL-1383-1113 (internal thread M14x1.5). Consists of slide hammer KL-0049-300 and adaptor KL-0369-4111. Thread:....................................................................................... M16x1.5 Length overall: ................................................................................710 mm Slide hammer (slide weight): ......................................................... 4.8 kg

KL-0049-300

KL-1383-1113 Pull Spindle M14x1.5 KL-0369-4111 Pull spindle

Injection nozzle

Suitable for injection nozzles with M14x1.5 external thread, e.g. Boschor Delphi-injection nozzles built-in in Mercedes, PSA and VW diesel engines e.g. engine code: OM 629, 642, 646; DV4 DW12 and CBD etc. Connecting thread injection nozzle: .................................................... M14x1.5 Connecting thread slide hammer: ...................................................... M16x1.5 Length: ........................................................................................127 mm

KL-1383-1113

KL-0369-4606

KL-0369-4606 Pull Spindle M17x1 Suitable fo injection nozzles with M17x1 internal thread, e.g. Boschinjection nozzles built-in in Alfa Romeo, BMW, Fiat, Mercedes, PSA and Renault diesel engines. Connecting thread injection nozzle ....................................................... M17x1 Connecting thread slide hammer: ...................................................... M16x1.5 Length: ........................................................................................127 mm

M17x1

Note: Special socket KL-0369-461 A or KL-1283-103 as well as bit insert KL-0369-4505 are required to remove the nozzle head and the threaded ring.

M14x1.5

Bosch- a. Delphiinjection nozzle

KL-1383-1021

Bosch-injection nozzle

KL-1383-1221

KL-1383-1021 Pull Spindle M25x1 Suitable for injection nozzles with M25x1 internal thread, e.g. Siemens-injection nozzles built-in in PSA diesel engines (DW10) etc. Connecting thread injection nozzle ....................................................... M25x1 Connecting thread slide hammer ...................................................... M16x1.5 Length: ........................................................................................127 mm Note: Special socket KL-1383-1022 is required to remove nozzle head.

KL-1383-1221 Pull Spindle M27x1 M25x1

Siemensinjection nozzle

M27x1

Siemensinjection nozzle

Suitable for injection nozzles with M27x1 internal thread, e.g. Siemens-injection nozzles built-in in PSA diesel engines (DW10) etc. Connecting thread injection nozzle ....................................................... M27x1 Connecting thread slide hammer : ..................................................... M16x1.5 Length: ........................................................................................127 mm Note: Special socket KL-1383-1222 is required to remove nozzle head.

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Engine Tools KL-0040-170 Hydraulic-Cylinder 17 t

KL-0040-170

with shoulder nut M16x1.5 This tool enables the controlled, professional and safe extraction of very tight-fitting injection nozzles in conjunction with a special pull spindle, a KLANN-injector nozzle puller with extraction bridge and a KLANN hydraulic pump with manometer. The Hydraulic-Cylinder with shoulder nut KL-0040-170, together with a special pull spindle, is placed onto the extraction bridge instead of a mechanical drive. The special manometer of the hydraulic pump KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 ensures that the applied force can be checked during the extraction process.

Peugeot 2.0 L (DW10) Extraction of injection nozzle in conjunction with KL-1383-11 K

KL-0040-170

Technical Data: Pull spindle

BMW (M47 / M57)

Maximum force: Maximum stroke: Maximum volume of oil: Oil pressure:

170 kN (17t) 15 mm 41 cm³ 700 bar

Passage bore in tubular piston Cylinder outer diameter: Cylinder overall height, (piston retracted): Cylinder overall height, (piston extended): Hydraulic oil connection: Weight:

Ø 16.5 mm 79 mm 89 mm 104 mm 3/8“-18 NPT 2.7 kg

KL-0040-170

6

Extraction of injection nozzle in conjunction with KL-0583-10 K

Pull spindle

Accessories: KL-1383-1113 H Pull spindle M14x1.5

(not ill.)

Suitable for injection nozzles with M14x1.5 external thread. Connecting thread: ....................................................... M14x1.5 Length:...........................................................................240 mm Peugeot 2.2 L (DW12)

Extraction of injection nozzle in conjunction with KL-1383-11 K

KL-0040-170 Pull spindle

KL-0583-1032 H Pull Spindle M14x1.5

(not ill.)

Suitable for injection nozzles with M14x1.5 external thread. Connecting thread: ....................................................... M14x1.5 Length:...........................................................................315 mm

KL-0369-4606 H Pull Spindle M17x1

(not ill.)

Suitable for injection nozzles with M17x1 internal thread. Connecting thread: .......................................................... M17x1 Length:...........................................................................240 mm

KL-0040-170

KL-0583-1005 H Pull Spindle M17x1

Renault 1.9 L (F9Q)

Extraction of injection nozzle in conjunction with KL-1283-11 K

Pull spindle

(not ill.)

Suitable for injection nozzles with M17x1 internal thread. Connecting thread: .......................................................... M17x1 Length:...........................................................................315 mm

KL-1383-1021 H Pull Spindle M25x1

(not ill.)

Suitable for injection nozzles with M25x1 internal thread. Connecting thread: .......................................................... M25x1 Length:...........................................................................240 mm

KL-0040-1751 Distance ring

(not ill.)

Required to use the injector nozzle puller KL-0369-46 K or KL-1383-10 K

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Engine Tools KL-0215-35 M25

KL-0215-35 M25 Hydraulic Hand Pump The hydraulic hand pump KL-0215-35 M25 is used in conjunction with hydraulic cylinder (17 t) KL-0040-2500 to operate a variety of KLANN pulling and pressing tools. Note: The hydraulic pressure and the force can be checked whilst using the pump on pressure gauge KL-0040-2529. This pressure gauge is supplied with the hand pump and displays an additional drum-type ton scale matched to our KL-0040-2500 hydraulic cylinder.

Note: The hydraulic hand pump with pressure gauge suitable for the hydraulic cylinder KL-0040-2200 (10 t) or KL-0040-2800 (28 t) is available on request.

KL-0369-462

Specification: (KL-0215-35 M25) Part No. KL-0215-33 KL-0215-31 KL-0215-322 KL-0040-2520 KL-0040-2529

Description Hydraulic hand pump (without hose) Hydraulic hose 1.8 m with hose-side connector Cylinder-side connector1/4"NPT Adaptor 3/8"NPT to 1/4"NPT Pressure gauge

Weight:...................... 7.5 kg

Qty. 1 1 1 1 1

Max. Pressure: ......700 bar

Mercedes CDI

KL-0369-462 Cleaning Tool Set Suitable for Mercedes CDI engines OM 611, 612, 613, 646, 647, 648 and 668. Consists of:

KL-0369-20 A Cleaning Tool Due to the special shape of the cleaning tool the injection nozzle mounting hole, the nozzle seat and the small aperture leading to the combustion chamber can be cleaned in a single operation. This is important before replacement of the injector nozzle to prevent the risk of leaks between the cylinder head and the injection nozzle. Length: ........................................................................................235 mm

KL-0369-55 A Compressed Air Adaptor for glow plug bore Screwing the compressed-air adaptor KL-0369-55 A into the glow plug bore and injecting air into the combustion chamber prevents impurities from entering the combustion chamber.

KL-0186-100

KL-0186-100 Injector Nozzle Puller for M12x1 without slide hammer (German Utility Model) Suitable for BMW (M47 / M57); Mercedes (OM 611, 612, 613, 646, 647, 648) and PSA (DW10) diesel engines. This tool enables the professional removal of injection nozzles without having to open or dismantle them. The slide hammer KL-0369-4100 (1.5 kg) or KL-0049-300 (4.8 kg) is needed to drive this tool. This tool is particularly required when changing timing chains or when removing valve covers, respectively when replacing a valve cover gasket. By means of a special screw the injector nozzle puller is fixed to the fuel connection of the injector (M12x1) and enables, thanks to its special design, the best possible power transmission without risking damage to the valve cover or the injection nozzle. The stabilizing screws ensure that the tool can be adjusted individually to the nozzle head while providing at the same time the highest possible stability to the slide hammer. Note: For injector nozzle puller M14x1.5 please refer to page 6-05

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Engine Tools KL-0369-45 K Injector Nozzle Tool Set

KL-0369-45 K

Mercedes CDI (German Utility Model)

Mercedes CDI

German Utility Model

Suitable for Mercedes CDI engines OM 611, 612, 613; 646*, 647 and 648 etc. (*not for 646 EVO) The injector nozzle tool set KL-0369-45 K enables the professional removal of injection nozzles on the vehicle. Removing the engine from the vehicle is not necessary. Consists of: Injector Nozzle Puller KL-0369-41 for the removal of tightly fitting injection nozzles without having to dismantle them Injector Nozzle Puller KL-0369-45 for the removal of very tight-fitting injection nozzles Cleaning Tool KL-0369-20 A allows the injection nozzle mounting hole, the nozzle seat, and the small aperture leading to the combustion chamber to be cleaned in a single operation Compressed-Air Adaptor KL-0369-55 A to inject air into the combustion chamber. This prevents impurities from entering the combustion chamber. Thread Tap KL-0369-51 for recutting and cleaning the tapped hole for the nozzle holder. Plastic storage case KL-0369-4590

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KL-0369-30 K Glow Plug Tool Set (German Utility Model)

KL-0369-30 K

German Utility Model

Suitable for Mercedes CDI engines OM 611, 612, 613, 646*, 647 and 648 etc. (*not for 646 EVO) This tool set enables the pecise and professional removal of very tight glow plugs without having to remove the cylinder head. The glow plug tool set KL-0369-30 K enables damaged glow plugs to be drilled out and the original M10x1 thread to be recut to M12x1. The new glow plug is then screwed with a threaded insert (M12x1 to M10x1) into the cylinder head. Glow plugs or glow plug tubes which are tightly located in the glow plug bore can be extracted with the puller included in the tool set.

KL-0369-307 K Milling Cutter for glow plug electrode Mercedes CDI

KL-0369-307 K

Suitable for Mercedes CDI engines OM 611, 612, 613, 646, 647 and 648. This tool complements our glow plug tool sets KL-0369-30 K and KL-0369-31 K respectively. This milling cutter enables the milling off of the center electrode of torn off glow plugs in conjunction with the glow plug tool set KL-0369-30 K and KL-0369-31 K respectively consists of: Part No. KL-0369-3071 KL-0369-3072 KL-0369-3073 KL-0369-3031 A KL-1383-203 KL-0369-3079

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Description Guide sleeve Ø 17x76 mm Guide sleeve Ø 17x60 mm Guide sleeve Ø 17x41 mm Base body 75 mm long Milling cutter for glow plug electrode Plastic storage case

Qty. 1 1 1 1 1 1


Engine Tools KL-0369-32 K Glow Plug Tool Set

KL-0369-32 K

for Mercedes CDI engines

Mercedes CDI

Suitable for Mercedes CDI engines OM 668 e.g. A-Class This tool set ensures the professional removal of burned-in, heavily corroded or broken-off glow plugs and the repair of glow plug retaining threads without having to remove the cylinder head. The tool set KL-0369-32 K enables broken-off glow plugs to be drilled out accurately and the original M10x1 thread to be recut, as well as the repair of a damaged glow plug retaining thread M10x1 by recutting it to M12x1. The new glow plug is then screwed with a threaded insert (M12x1 to M10x1) into the cylinder head.

KL-0369-308 K Milling Cutter for glow plug electrode KL-0369-308 K

Suitable for Mercedes CDI engine OM 668. This tool complements our glow plug tool set KL-0369-32 K. The milling cutter enables the milling off of the center electrode of torn off glow plugs in conjunction with the glow plug tool set KL-0369-32 K. consists of: Part No. KL-0369-3071 KL-0369-3072 KL-0369-3073 KL-0369-3081 KL-1383-203 KL-0369-3079

Description Guide sleeve Ø 17x76 mm Guide sleeve Ø 17x60 mm Guide sleeve Ø 17x41 mm Locating sleeve for Ø 17 mm Milling cutter for glow plug electrode Plastic storage case (not shown)

Qty. 1 1 1 1 1 1

KL-0369-321

Mercedes CDI

KL-0369-321 Update Kit for Glow Plug Tool Set CDI Suitable for Mercedes CDI engine OM 668 e.g. A-Class This tool set complements our glow plug tool set KL-0369-30 K and KL-0369-31 K respectively. consists of: Part No. KL-0369-322 KL-0369-3231 KL-0369-324

Description Base plate with nuts Guide sleeve for drill Reamer set for glow plug bore

Qty. 1 1 1

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Engine Tools KL-0583-10 K Injector Nozzle Puller Set

KL-0583-10 K

BMW BMW

Suitable for BMW Common-Rail diesel engines e.g.: M47TU, M57 and M57TU. The injector nozzle puller KL-0583-10 K enables the removal of very tight-fitting injection nozzles directly on the vehicle without having to remove the cylinder head, as well as cleaning the injector nozzles receiving bore and the injector seat. The use of the special extraction bridge and of the pull spindle enables the quick and easy removal of the injection nozzle. (For this purpose the injection nozzle has to be opened.) The compressed-air adaptor prevents impurities from entering the combustion chamber during the cleaning process. ⇒ Application: Unscrew nozzle head, screw in pull spindle, unscrew cylinder head bolts (4 pieces.), mount extraction bridge and screw on shoulder nut. Then pull out the nozzle by turning the shoulder nut. Weight: ..................... 7.2 kg Specification: Part No. KL-0583-10 K Consists of: KL-0583-101 KL-0583-102 KL-0369-55 A KL-0369-461 A KL-0369-4505 A KL-0583-1090

KL-0583-103

6

Description Injector nozzle puller set BMW Extraction bridge Cleaning tool Compressed-air adaptor for glow plug bore M10x1 Special socket hex 29 mm; ½” drive Special-bit-insert hex 10 mm Plastic storage case

Qty. 1 1 1 1 1 1 1

KL-0583-103 Update Kit BMW Suitable for BMW Turbo diesel engine M47. BMW

The update kit, together with the injector nozzle puller KL-0583-10 K, enables the professional and precise removal of injection nozzles. Specification:

Note: The plastic storage case of tool set KL-0583-10 K features empty spaces for the storage of the tools of the update kit KL-0583-103.

Part No. KL-0583-103 Consists of: KL-0583-1031 KL-0583-1032

Description Update Kit BMW M47

Qty. 1

Cleaning tool Pull spindle 200 mm long for M14x1.5

1 1

KL-0186-110

KL-0186-110 Injector Nozzle Puller for M14x1.5 without slide hammer (German Utility Model)

KL-0369-4100

Suitable for 2.8 L JTD diesel engines e.g. Fiat Ducato, IVECO Daily, etc. This tool enables the removal of tightly fitting injection nozzles without having to open or to dismantle them. Slide hammer KL-0369-4100 (1.5 kg) or KL-0049-300 (4.8 kg) are required to drive this tool. The injector nozzle puller is fixed with a special screw to the fuel line bore (M14x1.5) and enables, thanks to its special shape, an optimal power transmission without the risk of damaging the valve cover or the injection nozzle. The stabilizing screws ensure the individual adjustment of the tool to the injection head while providing the upmost stability of the injector nozzle puller. Note: Injector Nozzle Puller M12x1 see page 6-07

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Engine Tools KL-1683-10 K Injector Nozzle Puller Set

KL-1683-10 K

(German Utility Model)

KL-1683-102

Suitable for Fiat, Opel/Vauxhall, Suzuki 1.3 L Common-Rail diesel engines (engine code: Z13 DT, etc.)

Fiat, Opel/Vauxhall, Suzuki 1.3 L (Z13 DT)

This tool set enables the professional removal of very tight-fitting injection nozzles without having to dismantle the cylinder head. The removal of injection nozzles from such kind of engines is particularly difficult due to the fact that two injection nozzles are always held by a single retaining clip. Therefore, when removing one of the injection nozzles, the second nozzle has to be pulled out in parallel with the first one. Injection nozzles can quickly and easily be removed by using the special extraction bridge and the two pull spindles. ⇒ Application: Unscrew injection nozzle heads with the special socket included in the set. Screw pull spindles into the injection nozzles, place pre-installed extraction bridge onto the valve cover and screw in shoulder nuts. Pull out nozzles by evenly turning the shoulder nuts. The compressed air supply prevents impurities from entering the combustion chamber. Specification: Part No. KL-1683-10 K

Description Injector nozzle puller set Fiat, Opel/Vauxhall 1.3 L

Qty. 1

consists of:

KL-1683-102 KL-0369-4606 KL-1383-1112 KL-0369-4505 A KL-0369-461 A KL-1383-118 KL-1683-103 KL-1683-1090

KL-1283-11 K

Extraction bridge Pull spindle Shoulder nut M16x1.5 Special bit insert hex 10 mm Special socket hex 29 mm; ½” drive Compressed-air adaptor for glow plug bore M8x1 Cleaning tool Plastic storage case

1 2 2 1 1 1 1 1

Renault 1.9 dCi (F9Q)

KL-1283-11 K Injector Nozzle Puller Set Suitable for 1.9 dCi engines (engine code: F9Q) e.g. Renault, Nissan, Opel/Vauxhall, Suzuki,etc. For the professional removal of very tight-fitting injection nozzles without having to remove the cylinder head. The injector nozzle puller KL-1283-11 K enables the precise extraction of very tight-fitting injection nozzles as well as cleaning the injection nozzles receiving bores and injection seats. It is not necessary to remove the cylinder head from the vehicle. The special shape of the extraction bridge ensures safe and precise support even when the injection nozzles are very tight. ⇒ Injection nozzle removal: Unscrew injection nozzle head with the special socket included in the set. Screw pull spindle into the injection nozzle, place pre-installed base tool onto the cylinder head and screw in shoulder nut. Pull out nozzle by turning the shoulder nut. Compressed air supply prevents impurities from entering the combustion chamber. Specification: Part No. KL-1283-11 K

Description Injector nozzle puller set Renault 1.9 dCi

Qty. 1

Consists of:

KL-1283-111 KL-1283-112 KL-1383-1112 KL-0369-4606 KL-0369-4505 KL-0369-55 A KL-1283-103 KL-1283-1190

Extraction bridge Renault 1.9 dCi Cleaning tool Shoulder nut M16x1.5 Pull spindle Special-bit-insert hex 10 mm Compressed-air adaptor for glow plug bore M10x1 Special socket hex 30 mm; ½” drive Plastic storage case

1 1 1 1 1 1 1 1

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Engine Tools KL-1383-10 KA

KL-1383-10 KA Injector Nozzle Puller Set Peugeot, Citroën 2.0 L HDI (110PS, 135PS)

Suitable for PSA 2.0 L (110, 135PS) [DW10] HDI TwinCam engines e.g. Peugeot, Citroën etc. The injector nozzle puller KL-1383-10 KA enables the removal of very tight-fitting injection nozzles directly on the vehicle without having to remove the cylinder head, as well as cleaning the injection nozzle receiving bores and injection seats. The use of the special extraction bridge and the pull spindle enables the quick and easy removal of injection nozzles. The compressed-air adaptor prevents impurities from entering the combustion chamber during the cleaning process. Specification: Part No. KL-1383-10 KA Consists of: KL-1383-101 A

Extract injection nozzle

Clean seat/bore

KL-1383-102 KL-1383-1090 Part No. KL-1383-101 A Consists of: KL-1383-103 A KL-1383-104 KL-0369-55 A KL-0369-461 A KL-0369-4505 KL-0369-4606 KL-0369-4503

KL-1383-100

Peugeot, Citroën 2.0 L HDI (110, 135 PS)

6

Part no. KL-1383-102 Consists of: KL-1383-1021 KL-1383-1022

Description Injector nozzle puller set Injector nozzle puller set for Peugeot / Citroën 110PS Update Kit for Peugeot / Citroën 135PS Plastic storage case Description Injector nozzle puller set for Peugeot / Citroën 110PS Extraction bridge with support plate Cleaning tool Compressed-air adaptor for glow plug bore M10x1 Special socket hex 29 mm, ½” drive Special-bit-insert hex 10 mm Pull spindle Shoulder nut M16x1,5 Description Update Kit for Peugeot / Citroën 135HP Pull spindle M25x1 Special socket hex 25 mm, ½” drive

Qty. 1 1 1 1 Qty. 1

1 1 1 1 1 1 1 Qty. 1 1 1

KL-1383-100 Update Kit for KL-1383-10 K

KL-1383-12

Peugeot, Citroën 2.0 L HDI (90PS) KL-1383-121

Hex.29 M17x1

KL-1383-122

Suitable for PSA 2.0 L (110PS, 135PS) [DW10] HDI TwinCam-engines e.g. Peugeot, Citroën etc. This kit upgrades the original injector nozzle tool set KL-1383-10 K to KL-1383-10KA, which is required for very tight-fitting injection nozzles. Specification: Part No. KL-1383-100 consists of: KL-1383-1002 KL-1383-1001

Description Update Kit for KL-1383-10 K Support bolt Ø 16 mm Support plate

Qty. 1 1 1

KL-1383-12 Injector Nozzle Puller with slide hammer 4.8 kg Suitable for PSA 2.0 L (90PS) [DW10 TD]HDI single-camshaft-engines e.g. Peugeot, Citroën etc. This tool is designed for the removal of tightly fitting injection nozzles.

Hex.27 M27x1

Specification: Part No. KL-1383-12 consists of: KL-1383-121 KL-1383-122 KL-0369-411

Description Injector nozzle puller with slide hammer Pull spindle set M17x1 [for Bosch injection nozzles] Pull spindle set M27x1 [for Siemens injection nozzles] Injector nozzle puller with slide hammer 4.8kg (without pull spindle)

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Qty. 1 1 1 1


Engine Tools KL-1383-11 K

KL-1383-11 K Injector Nozzle Puller Set Peugeot, Citroën 2.0 L HDI [DW10] (110PS, 135 PS) 2.2 L HDI [DW12]

Suitable for PSA 2.0 L (110PS, 135PS) [DW10] and 2.2 L [DW12] HDI TwinCam engines e.g. Peugeot, Citroën etc.

The injector nozzle puller set KL-1383-11 K enables the

Extraction of injection nozzle (DW10)

removal of very tight-fitting injection nozzles directly on the vehicle without having to remove the cylinder head from the vehicle. ⇒ For this purpose the injection nozzle has to be opened. (engine DW10) Warning: Before the replacement of an opened injection nozzle, read and observe the injection nozzle manufacturer’s instructions and provisions. If necessary, have the injection nozzle tested by an authorized certified company.

Advantages: Extraction of injection nozzle (DW12)

Substantial time savings

Large cost saving

Professional and safe working

6

Specification: Part No. KL-1383-11 K

Description Injector nozzle puller set

Qty. 1

consists of:

Cleaning seat and bore

KL-1383-1111 KL-1383-1112 KL-1383-1113 KL-1383-1114 KL-1383-1115 KL-1383-1116 KL-1383-1131 KL-1383-118 KL-1383-119 KL-1383-1001 KL-1383-1021 KL-1383-1022 KL-1383-104 KL-0369-4505 KL-0369-4606 KL-0369-461 A KL-0369-55 A KL-1283-1016 KL-1383-1119

Base plate with axial bearing Shoulder nut M16x1.5 Pull spindle for M14x1.5 Centring bolt Ø 6.8 mm Support bolt Ø 8.9 mm Support bolt Ø 16 x 89.5 mm Support bolt Ø 16 x 73.5 mm Compressed-air adaptor for glow plug bore M8x1 Cleaning tool for injector nozzle seat and bore [DW12] Support plate Pull spindle M25x1 Special socket 25 mm hex ½” drive Cleaning tool for injector nozzle seat and bore [DW10] Special bit insert 10 mm hex Pull spindle Special socket 29 mm hex ½” drive Compressed-air adaptor for glow plug bore M10x1 Hexagon socket screw M8x30 Plastic storage case

1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1

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Engine Tools KL-0369-309 K Guide Sleeve Set

KL-0369-309 K

for Milling Cutter

Milling off central electrode

Suitable for PSA 2.0 L (110PS, 135PS) [DWE10] HDI TwinCam-engines e.g. Peugeot, Citroën etc. This set complements our glow plug tool sets KL-1383-20 K and KL-1383-21 K. This guide sleeve set enables milling off the central electrode of broken off glow plugs in conjunction with the glow plug tool set KL-1383-20 K or KL-1383-21 K. Specification: Part No. KL-0369-3071 KL-0369-3072 KL-0369-3073 KL-0369-3081 KL-0369-3079

KL-1383-20 K

Drilling out glow plug

Description Guide sleeve Ø 17 x 76 mm Guide sleeve Ø 17 x 60 mm Guide sleeve Ø 17 x 41 mm Receiving sleeve for Ø 17 mm guide sleeves Plastic storage case

Qty. 1 1 1 1 1

⇒ Glow Plug Tool Set: KL-1383-20 K Glow Plug Tool Set Suitable for PSA 2.0 (110PS, 135PS) [DW10] HDI TwinCam-engines e.g. Peugeot, Citroën etc. The glow plug tool set KL-1383-20 K enables the precise removal and drilling out of damaged glow plugs and rethreading the original M10x1 thread, as well as the repair of a damaged glow plug retaining thread M10x1 by drilling out to M12x1. The new glow plug can then be screwed in together with an insert nut (M12x1 to M10x1) into the cylinder head.

6

KL-1383-22 K

KL-1383-22 K Glow Plug Tool Set (German Utility Model)

Suitable for PSA 2.2 L [DW12] HDI TwinCam engines e.g. Peugeot, Citroën, Fiat. Lancia etc. The glow plug tool set KL-1383-22 K eanables the precise removal and drilling out of damaged glow plugs and rethreading the original thread M8x1, as well as the repair of a damaged glow plug retaining thread M8x1 by drilling out to M10x1. The new glow plug can then be screwed in with an insert (M10x1 to M8x1) into the cylinder head. The compressed-air adaptor, included in the set, prevents impurities from entering the combustion chamber. Specification: Part No. KL-1383-22 K

Drilling out glow plug

Description Glow plug tool set

Qty. 1

consists of:

Extraction glow plug body

KL-0369-300 KL-1383-221 KL-1383-2221 KL-1383-2222 KL-4007-2510 KL-1383-203 KL-1383-2233 KL-1383-2231 KL-1383-2232 KL-0283-7021 KL-0283-7022 KL-1383-2234 KL-0369-306 KL-1383-224 KL-1383-225 KL-1383-2261 KL-1383-2262 KL-1383-2290

Drum-type turning tool Base plate with bolt Guide sleeve long for milling cutter Guide sleeve for milling cutter Adaptor for power drill 3/8" square socket Milling cutter for glow plug electrode Guide sleeve for drill Core drill Ø 7.1 mm for M8x1 Thread tap M8x1 Core drill Ø 9.1 mm for M10x1 Thread tap M10x1 Threaded sleeve set M8x1, 16 mm long (10 pieces) Tool holder with square socket 2.4 - 5.5 mm Puller tool for glow plug body Compressed-air adaptor for injection nozzle bore PSA 2.2 L Guide sleeve for reamer Reamer Ø 6.8 mm, Ø 5.2 mm Plastic storage case

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Engine Tools KL-0369-900 K

KL-0369-900 K

Jointed Glow Plug Socket Set, 6-pieces

With built-in rubber ring. This tool is specially designed for the quick and easy removal and replacement of glow plugs. The long and slim shape of the jointed sockets enables the quick and easy removal of even deep-seated glow plugs or of those that are hard to access. Technical data : ..................................................................8, 9, 10 ,12, 14, 16 mm Drive:............................................................................................. 3/8" Â… Length: ..........................................................................................80 mm Weight:............................................................................................560 g Glow plug

Specification: Part No.

Description

KL-0369-900 K

Jointed glow plug socket set 6-pieces

Qty. 1

KL-0369-9001

Jointed glow plug socket hex 8 mm, long

1

KL-0369-9002

Jointed glow plug socket hex 9 mm, long

1

KL-0369-9003

Jointed glow plug socket hex 10 mm, long

1

KL-0369-9004

Jointed glow plug socket hex 12 mm, long

1

KL-0369-9005

Jointed glow plug socket hex 14 mm, long

1

KL-0369-9006

Jointed glow plug socket hex 16 mm, long

1

KL-0369-9090

Plastic storage case

1

Consists of:

6

KL-0132-53 K

KL-0132-53 K - Thread Repair Kit for glow plug thread M8x1 M8x1

In case the thread in the cylinder head is damaged, special threaded inserts (internal thread M8x1) can be inserted by using the thread repair kit KL-0132-53 K. Suitable e.g. for VW-Audi, BMW, Mercedes, Nissan, Renault etc. Specification: Part No.

Description

KL-0132-53 K

Thread repair kit for glow plug thread M8x1

Qty. 1

consists of: KL-0132-5301

Cleaning tool for thread M8x1

1

KL-0132-5304

Threaded inserts M8x1, 10 mm long (10 pieces)

1

KL-0132-5302

Special drill for threaded inserts M8x1

1

KL-0132-5303

Special tap for threaded inserts M8x1

1

KL-0132-123

Square bit holder hex 10mm, 3/8" drive

1

KL-0132-1290

Plastic storage case

1

Accessories: KL-0132-5304 - Threaded Insert (not shown)

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Engine Tools KL-0132-51 K Thread Repair Kitfor glow plug thread M10x1

KL-0132-51 K

M10x1

This thread repair kit KL-0132-51 K is designed to insert special threaded inserts (internal thread M10×1) if the thread in the cylinder head is damaged. Suitable e.g. for VW-Audi, BMW, Mercedes, Nissan, Renault etc.

Specification: Part No. KL-0132-51 K

Description Thread repair kit for glow plug thread M10x1

Qty. 1

consists of:

Accessories: Threaded insert

KL-0132-511-1 KL-0132-512 A

Thread cleaning tool M10x1 Threaded inserts M10x1 Length 10 mm (10 pieces)

1 1

KL-0132-513-1 KL-0132-514-1 KL-0132-123 KL-0132-1290

Special drill for threaded inserts M10x1 Special tap for threaded inserts M10x1 Square bit holder Hex 10 mm, 3/8" Drive Plastic storage case

1 1 1 1

Accessories: Part No. KL-0132-512 A

6

Description Threaded inserts M10x1 Length 10 mm (10 pieces)

Qty. 1

KL-0132-5 K M 12x1.25

KL-0132-5 K Thread Repair Kit for glow plug threadsM12×1.25 This thread repair kit KL-0132-5 K is designed to insert special threaded inserts (Internal thread M12×1.25) if the thread in the cylinder head is damaged. Suitable e.g. for VW-Audi, Mercedes, Toyota etc.

Specification: Part No. KL-0132-5 K

Description Thread repair kit for glow plug threads M12×1.25

Qty. 1

consists of:

KL-0132-501-1

Special drill for threaded inserts M12x1.25

1

KL-0132-502-1

Special tap for threaded inserts M12x1.25 Threaded inserts12x1.25 Length 11 mm (10 pieces)

1

Square bit holder hex 10 mm, 3/8" drive Plastic storage case

1 1

KL-0132-412

Accessories: Threaded insert

KL-0132-123 KL-0132-1290

1

Accessories: Part No. KL-0132-412

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Description Threaded inserts M12×1.25 Length 11 mm (10 pieces)

Qty. 1


Engine Tools KL-0132-41 K M 12x1.25

KL-0132-41 K Thread Repair Kit for spark plug threads M12x1.25 This thread repair kit is suitable for the repair of spark plug threads on aluminium cylinder heads. Using the included special tap the damaged thread can be drilled out and a new thread M14×1.25 can be recut at the same time to retain threaded inserts with an internal-thread of M12×1.25.

Specification: Part No. KL-0132-41 K consists of: KL-0132-411-1 KL-0132-412 KL-0132-413 KL-0132-123 KL-0132-1290

Description Thread repair kit for spark plug thread M12x1.25

Qty. 1

Special tap (for M12x1.25) Threaded inserts M12x1.25 Length 11 mm (10 pieces) Threaded inserts M12x1.25, Length 17.5 mm (10 pieces) Square bit holder hex 10 mm, 3/8" drive Plastic storage case

1 1 1 1 1

Accessories:

Accessories: Threaded inserts

Part No. KL-0132-412 KL-0132-413

Description Threaded inserts M12×1.25 (10 pieces) Length 11 mm Threaded inserts M12×1.25 (10 pieces) Length 17.5 mm

Qty. 1 1

KL-0132-42 K

KL-0132-42 K Thread Repair Kit for spark plug threads M14x1.25 M 14x1.25

This thread repair kit is suitable for the repair of spark plug threads on aluminium cylinder heads. Using the included special tap the damaged thread can be drilled out and a new thread M16×1.25 can be recut at the same time to retain threaded inserts with an internal-thread of M14×1.25.

Specification: Part No. KL-0132-42 K consists of: KL-0132-421-1 KL-0132-422 KL-0132-423 KL-0132-123 KL-0132-1290

Accessories: Threaded inserts

Description Thread repair kit for spark plug threads M14x1.25

Qty. 1

Special tap for M14x1.25 Threaded inserts M14x1.25 Length 11 mm (10 pieces) Threaded inserts M14x1.25 Length 17.5 mm (10 pieces) Square bit holder hex 10 mm, 3/8" drive Plastic storage case

1 1

Description Threaded inserts M14×1.25 (10 pieces) Length 11 mm Threaded inserts M14×1.25 (10 pieces) Length 17.5 mm

Qty. 1

1 1 1

Accessories: Part No. KL-0132-422 KL-0132-423

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Engine Tools KL-0369-25 K German Utility Model

M8x1 / M9x1 / M10x1

KL-0369-25 K Reamer Set for Glow Plug Bore (German Utility Model) Universally suitable for diesel engines with M8x1, M9x1 or M10x1 glow plug threads. This tool is designed to clean the glow plug bore. The combination of different holders (glow plug threads) with reamers (glow plug bore-Ø) and the accurate adjustment of the length of the reamers make this reamer set almost universal in its field of application with accurately adjusted reamers for the relative engine. Weight: ......................400 g Consists of: Part No. KL-0369-2510 KL-0369-2610 KL-0369-2710 KL-0369-2512

Note: The reamer set KL-0369-25 K is supplied in a plastic storage case.

KL-0369-2522 KL-0369-2732 Kl-0369-2590

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L

Description Holder M8x1 with setscrew Holder M9x1 with setscrew Holder M10x1 with setscrew Reamer Ø 4.8 mm (Glow plug-Ø D = Ø 4.0 mm) Reamer Ø 5.2 mm (Glow plug-Ø D = Ø 4.4 mm) Reamer Ø 5.8 mm (Glow plug-Ø D = Ø 5.0 mm) Plastic storage case

Qty. 1 1 1 1 1 1 1

KL-0369-251 Reamer Ø 4.8 mm; M8x1

L

adjustable D

(German Utility Model)

Suitable e.g. for Fiat 2.3 L JTD (F1AE0481C), 1.3 L JTD (188 A9 000); Opel/Vauxhall 1.3 L (Z13DT); Mercedes (OM 642, OM640); Smart (OM639); Volvo 2.4D (D 5244 T2); VW AG 2.0 L TDI (AZV, BKD, BDJ); PSA 2.7 L HDI (DT 17) diesel engines. Length L = 70 mm up to 108 mm, D measured (at the glow plug) = Ø 4 mm Consists of: KL-0369-2510 - Holder M8x1 with setscrew KL-0369-2512 - Reamer Ø 4.8 mm

KL-0369-252 Reamer Ø 5.2 mm; M8x1 KL-0369-251

Ø 4.8 mm, M8x1

KL-0369-252

adjustable

German Utility Model

German Utility Model Ø 5.2 mm, M8x1

(German Utility Model)

Suitable e.g. for PSA 1.4 L HDI (DV4), PSA 1.6 L HDI (DV6), PSA 2.2 L HDI (DW12), Ford 1.6 L (F6J) diesel engines. Length L = 50 mm up to 83 mm, D measured (at the glow plug) = Ø 4.4 mm Consists of: KL-0369-2510 - Holder M8x1 with setscrew KL-0369-2522 - Reamer Ø5.2 mm

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Engine Tools KL-0369-261

German Utility Model

Ø 4.8 mm, M9x1

KL-0369-261 Reamer Ø 4.8 mm; M9x1 adjustable

(German Utility Model)

Suitable e.g. for Alfa, Fiat, Lancia 1.9 L JTD (192 A 5000); Opel/Vauxhall 1.9 L CDTi (Z19DT) diesel engines. Length L = 70 mm up to 108 mm, D measured (at glow plug) = Ø 4 mm

KL-0369-271

German Utility Model

Ø 4.8 mm, M10x1

KL-0369-272

German Utility Model

Ø 5.2 mm, M10x1

KL-0369-273

German Utility Model Ø 5.8 mm, M10x1

Consists of : KL-0369-2610 - Holder M9x1 with setscrew KL-0369-2512 - Reamer Ø 4.8 mm

KL-0369-271 Reamer Ø 4.8 mm; M10x1 adjustable

(German Utility Model)

Suitable e.g. for VW-Audi 2.7 L TDI V6 (BPP, BSG), 3.0 TDI V6 (BKN, BKS, BMK, BNG, BUN, BUG) diesel engines. Length L = 60 mm up to 105 mm, D measured (at glow plug) = Ø 4 mm Consists of: KL-0369-2710 - Holder M10x1 with setscrew KL-0369-2512 - Reamer Ø 4.8 mm

KL-0369-272 Reamer Ø 5.2 mm; M10x1 adjustable

(German Utility Model)

Suitable e.g. for PSA 2.0 L HDI (DW10 [110PS, 135PS]) diesel engines. Length L = 41 mm up to 83 mm, D measured (at glow plug) = Ø 4.4 mm Consists of: KL-0369-2710 - Holder M10x1 with setscrew KL-0369-2522 - Reamer Ø 5.2 mm

KL-0127-800 K VW-Audi

KL-0369-273 Reamer Ø 5.8 mm; M10x1 adjustable KL-0127-81

(German Utility Model)

Suitable e.g. for VW-Audi 2.5 L TDI V6 (AKE, AKN, AYM, BAU, BCZ, BDG, BDH, BFC, AFB), 3.0 TDI V6 (ASB); Mercedes CDI (OM611, OM612, OM613, OM646, OM647, OM648, OM668), Alfa Romeo, Fiat, Lancia 1.9 L JTD (182 B4.000), 2.4 L JTD (839 A5.000) diesel engines. Length L = 40 mm up to 85 mm, D measured (at glow plug) = Ø 5.0 mm Consists of: KL-0369-2710 - Holder M10x1 with setscrew KL-0369-2732 - Reamer Ø 5.8 mm

KL-0127-800 K

Spark Plug Coil Puller Set (4 pieces)

KL-0127-82

Suitable for VW / Audi petrol injection engines. This tool is used to remove and insert spark plug coils (with power final stage) on VW / Audi petrol injection engines. Specification: Part No. KL-0127-800 K

KL-0127-83 KL-0127-84

Description Spark plug coil puller set

Qty. 1

consists of:

KL-0127-81 Spark plug coil puller 1 Suitable for 1.4 / 1.6 L 16V petrol injection engines. Engine code: AZD, BCA, BCB z.B. on VW Bora, Golf, New Beetle etc. Length: ........... 137 mm Weight:..............145 g Open width: .............26.3 mm KL-0127-82 Spark plug coil puller 1 Suitable for 6-cyl. (4V) and 5-cyl. petrol injection engines e.g. on VW Bora, Golf, Passat, Sharan, Touareg, Phaeton and T5. Length: ........... 134 mm Weight:..............130 g Open width: ................18 mm KL-0127-83 Spark plug coil puller 1 Suitable for 1.8 L Turbo petrol injection engines. Engine code: ARZ, AQA, AUM, AUQ z.B. on Audi A3, TT and VW Bora, Golf etc. Length: ............. 50 mm Weight:................85 g Open width: ................38 mm KL-0127-84 Spark plug coil puller 1 Suitable for 8- and 12- Cylinder petrol injection engines e.g. on VW Passat and Phaeton. Length: ........... 118 mm Weight:..............134 g Open width: .............35.5 mm KL-0127-8090

Plastic storage case

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Engine Tools KL-0146-... Series

KL-0146-... Series Supporting Device

Base tool:

This tool is designed to support the engine when removing the side engine mount. It is required when e.g. replacing timing belts, water pumps or engine mounts.

KL-0146-100

Due to the support given to the engine by the supporting device KL-0146-... Series it is possible to work on the valve train (synchronous belt drive), without using engine cranes or transmission lifts. The supporting device consists of the base tool KL-0146-100 and of an adaptor different for each kind of vehicle (see table). By changing the adaptor, the field of application of this supporting device is almost universal.

Advantages Adaptor: KL-0146-1..

Application examples:

Substantial time savings. ⇒ Motor cranes, transmission lifts etc. are not required.

Large cost savings. ⇒ Easy and quick installation of the supporting device. ⇒ Only one mechanic is needed.

Universally applicable. ⇒ Due to individually exchangeables adaptors.

Adaptor

VW Sharan, Ford Galaxy, Seat Alhambra e.g. KL-0146-101 Part No. KL-0146-101 KL-0146-102

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KL-0146-103 KL-0146-104 KL-0146-105 KL-0146-106 KL-0146-107 KL-0146-108

KL-0146-101

VW Golf IV, New Beetle, Audi A3 etc. KL-0146-111 KL-0146-112 KL-0146-113 KL-0146-114 KL-0146-115 KL-0146-116 KL-0146-117 KL-0146-118

KL-0146-102

Fiat Ducato, Citroën Jumper, Peugeot Boxer

KL-0146-119 KL-0146-120 KL-0146-121 KL-0146-122 KL-0146-124 KL-0146-125 KL-0146-126 KL-0146-127 KL-0146-128 KL-0146-129 KL-0146-131 KL-0146-132 KL-0146-133 KL-0134-134 KL-0146-135 KL-0146-140

KL-0146-122

KL-0146-141 KL-0146-142 KL-0146-144 KL-0146-147

Suitable for : VW Sharan (7M), Ford Galaxy (WGR), Seat Alhambra (7V) VW Golf IV, Audi A3 (9C1, 1C1), Skoda Oktavia (1U2, 1U5) Seat Leon (1M1), Toledo (1M2) Ford Focus I Peugeot 206 (2A), 307 (3A, 3B), 307 SW 135 Premium Citroën Berlingo Ford Focus II, C-Max Ford Fusion (e.g..JU), Fiesta V (JH) VW Golf V (1K1) (model 10/`03 onwards), Touran (model 02/`03 onwards) Audi A3 (8P1) (model 09/`04 onwards), A3 Sportsback (8PA) (model 05/`03 onwards), Seat Altea (e.g. 5P1), Toledo III (5P2), Skoda Oktavia II (1Z3) Citroën C4 Citroën C5 Peugeot 407 Citroën Jumpy (U6U) Citroën Xsara Picasso (N68) Peugeot 807 Peugeot 607 (9P) VW Polo (9N), Skoda Fabia (6Y) Seat Cordoba (6L2 ), Ibiza (6L1) (model 02/`02 onwards) Ford Fiesta (model `05 onwards) Opel/Vauxhall Astra H (model `04 onwards) Opel/Vauxhall Vectra C (Diesel), Signum (model `03 onwards) Peugeot Boxer, Citroën Jumper, Fiat Ducato Fiat Punto (model `06 onwards) Fiat Stilo 1.6 (Petrol) (model `01 onwards) Alfa Romeo 159 (model `06 onwards) Opel/Vauxhall Zafira A (Petrol) (F75) (model `99-`05), Astra G 1.6 (Petrol) (model `99) Fiat Doblo (Diesel) VW T5 Citroën C2 / C3 1.4 (Petrol) Fiat Punto (model `98-`05) Fiat Multipla (model `99) VW Fox (5Z1) (model `04 onwards) Renault Traffic II (model Bj. `01 onwards), Scenic II (model `99-`03) Renault Kangoo 1.4l (model `99), Renault Clio II 1.2l (model `04 onwards) Renault Megane I (model `96-`02) Renault Laguna I 1.8 petrol (model `00 onwards) VW Passat 2.0 tdi 3C (model `06 onwards) Peugeot 308

Additional adaptors are available on request.

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Engine Tools KL-1681-11 K

KL-1681-11 K TDC Adjusting Tool Universal

Universally suitable for vehicles with M12x1.25 or M14x1.25 spark plug thread ,e.g. Alfa Romeo, Fiat, Porsche etc. This tool is needed to determine the TDC position on cylinder 1. Specification: Part No. KL-1681-11 K Consists of: KL-1681-111 KL-1681-112 KL-0128-0 KL-1681-1190

Description TDC Adjusting tool

Quantity 1

Adaptor M14x1.25 for TDC adjustment Adaptor M12x1.25 for TDC adjustment Dial gauge Ø 40 mm Plastic storage case

1 1 1 1

KL-0280-107 K Locking Tool Set (German Utility Model) Universally suitable for the most common VW-Audi, Seat and Skoda vehicles. This tool is designed for locking or positioning engine shafts such as camshafts, injection pump shafts and crankshafts when changing a timing belt or during other engine repairs. Its special composition makes this locking tool set KL-0280-107 K the ideal tool for workshops. Specification: Part No. KL-0180-30 A

KL-0280-107 K

Description Retaining pin set 0.8 mm - 1.9 mm To lock the automatic mounting device when replacing timing belts.

KL-0280-10

VW-Audi, Seat, Skoda

Locking pin Audi V6 To lock crankshafts e.g. on VW-Audi V6 Petrol and V6 / V8 Diesel engines. E.g. 2.5 and 3.3 TDI etc.

KL-0280-16

Fixture To lock the timing belt tensioner in the starting position.e.g. suitable for VW-Audi, Ford, Seat, Škoda TDI pump-injection engine.

KL-0280-17

Locking tool for camshaft VW / Audi To lock both the cam wheels . Suitable for VW- Audi 1,4 / 1,6 Petrol engines e.g. VW Lupo, Polo, Golf IV, Bora / Audi A2

KL-0280-19

Locking tool for crankshaft To lock crankshafts. e.g. suitable for VW-Audi, Ford, Seat, Škoda 3- and 4-Cyl. TDI Pump-Injection Nozzle engines e.g.1.2; 1.4; 1.9 and 2.0 L (⇒ crankshaft wheel with marking left to the locking screw

KL-0280-20

Locking tool for crankshaft 2.0 TDI PD To lock crankshafts. Suitable for VW-Audi 2.0 L TDI engines with oval crankshaft timing belt pulley e.g. with engine code: BDK, BKE, BLB, BMA, BMM, BMP, BMR, BNA, BPW, BRE, BRF, BRC, BUZ, BVE etc. (⇒ crankshaft wheel with marking right to the locking screw)

KL-0280-21

Locking tool for camshaft (2 pieces) To lock both the camshaft pulleys. Suitable for VW- Audi 1.4 / 1.6 L petrol engines e.g.. VW Lupo, Polo, Golf IV, Bora / Audi A2

KL-0280-8

Locking pin Ø15.5 To lock the injection pump pulley, e.g. suitable for VW-Audi, Seat, Škoda, etc.

KL-0280-91

Fixing gauge for camshaft To lock camshafts e.g. suitable for VW-Audi, Seat, Škoda 1.9 D; SD; SDI; TD and TDI engines Ford 1.6 D; 1.9 TD and 1.9 TDI engines. Volvo Diesel-engines D24, D24T, D24TIC etc.

KL-0280-92

Fixing gauge for camshaft (2 pieces) To lock camshafts and crankshafts Suitable for VW-Audi 2.5 TDI V6 and Audi A8 3.3 TDI V8 engines

KL-0280-93

Fixing gauge for camshaft A3 / Golf IV TDI To lock camshafts without having to remove the aluminium valve cover or the intake manifold. Suitable for VW-Audi, Seat, Skoda 4 Zyl. 1.9 TDI / SDI engines (not PD). Especially suitable for e.g. VW Golf IV 1.9 TDI (110 HP) with aluminium valve cover

KL-0282-31

Reaction wrench With exchangeable tips and different pitches. To lock pulleys on the camshaft, injection pump etc. e.g. when loosening the fixing screw. Suitable for all punched pulleys with a hole-Ø of minimum 12 mm. e.g. VW-Audi, Ford, Opel/Vauxhall, Peugeot, Renault, Citroën, Rover, Volvo, jap.vehicles, etc.

KL-0284-91

Reaction wrench 240 mm long With adjustable tension lever for tensioning timing belts on VW-Audi engines. Due to the adjustable tension lever, the tensioner can be operated even if there is only limited space available.

KL-0286-11

Guide pin set for front-end carrier When changing timing belts or during engine repairs it is necessary to pull the front carrier on the guide pins forwards. Removal of the front carrier is not necessary. Suitable for VW- Audi A4, A6 and Passat model `97 onwards

KL-1480-16

Locking Pin Ø 6 × 60 mm To lock the injection pump wheel e.g. suitable for VW-Audi, Seat, Škoda, 1.9 D; SD; SDI; TD, TDI and 2.5 TDI. For positioning of camshafts e.g. suitable for VW-Audi, Ford, Seat, Škoda TDI PD-engines.

KL-0280-1070

Plastic storage case

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Engine Tools KL-0280-220

KL-0280-220 Tensioning Tool Set (2 pieces) Suitable for VW Golf, Touran, Sharan, Caddy model 2004 onwards, 4-cylinder diesel engines with modified unit mounting This tool is designed to lock and/or position timing belt tensioners. It is required when replacing timing belts or during engine repairs.

VW-Audi

Specification: Part No. KL-0280-220

Description Tensioning Tool Set

Qty. 1

consists of:

KL-0280-2201 KL-0280-2202

Locking pin Ă˜ 2.5 mm, angled Special hexagon socket key, hex 6 mm

1 1

KL-0280-108 K VW, Seat, Skoda

KL-0280-108 K Locking Tool Set Suitable for VW, Seat, Skoda 1.2 L 3-cylinder petrol engines with SingleCam or TwinCams (AWY, BMD; AZQ, BME) e.g. VW Polo; Seat Ibiza, Cordoba and Ĺ koda Fabia. This tool is designed for locking and/or positioning camshafts and crankshafts.

6

It is required when replacing timing chains or during engine repairs. Specification: Part No. KL-0280-108 K

Description Locking Tool Set

Qty. 1

consists of:

KL-0280-1081 KL-0280-1082 KL-0280-1083 KL-0280-1089

Locking pin for camshaft (AWY,BMD) Locking pin for camshaft (AZQ, BME) Locking pin for crankshaft Plastic storage case

1 1 1 1

KL-0280-602 K

KL-0280-602 K Locking Tool Set VW-Audi

Suitable for VW-Audi 1.4 and 1.6 FSi petrol engines (engine code: AXU, BAG, BKG, BLF, BLN, BLP) e.g. Audi A3; Skoda Ocatvia; VW Polo, Golf, Golf Plus, Touran. This tool is used for checking and adjusting the camshaft timing. It is required when replacing timing belts or timing chains or during engine repairs. Specification: Part No. KL-0280-602 K

Description Locking Tool Set

Qty. 1

consists of:

KL-0280-6021 KL-0280-6012 KL-1681-10

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Setting gauge for camshaft Retaining pin TDC adjusting tool

1 1 1


Engine Tools KL-0280-601

KL-0280-601 Locking Tool Set VW-Audi

Suitable for VW-Audi, Seat, Skoda 1.8 and 1.8 T TwinCam petrol engines (engine code: ADR, AEB, AFY, AGN, AGU, AJH, AJL, AJP, AJQ, AMK, ANB, APG, APP, APT, APU, APX, APY, AQA, AQX, ARG, ARX, ARY, ARZ, AUM, AUQ, AVC, AWC, AWP, AWU, AWV, AYP and BAM) as well as 2.4; 2.7 and 2.8 V6 petrol engines (engine code: AGA, AGB, AGE, AJG, AJK, ALF, ALG, ALW, AML, AMM, AMX, APC, APR, APS, APZ, AQD, ARE, ARJ, ARN, ASJ, ASM, AZA, AZR, BDV and BES) e. g. Audi A3, A4, A6, TT, S3; Seat Ibiza, Cordoba, Leon, Toledo, Alhambra; Skoda Ocatvia; VW Beetle, Golf, Bora, Passat, Sharan. This tool is designed for adjusting camshaft timing chains and timing belt tensioners. It is required when changing timing belts or timing chains, or during engine repairs.

KL-0280-951

Specification: VW-Audi

Part No. KL-0280-601

Description Locking Tool Set

Qty. 1

Consists of

KL-0280-6011 KL-0280-6012 KL-0280-6013

Fixture for timing chain tensioner Retaining pin Threaded pin M5x55

1 1 1

KL-0280-951 Setting Gauge for camshafts Suitable for VW-Audi 2.3; 2.8 and 2.9 petrol engines (engine code: AAA, ABV, AES, AMY [VR6] and AGZ [VR5]) e.g. VW Golf, Bora, Vento, Corrado, Passat, Sharan, Transporter; Seat Leon, Toledo, Alhambra; Ford Glaxy This tool is desiged for locking and/or positioning camshafts. It is required when replacing timing chains or during engine repairs.

KL-0280-23 K VW-Audi

KL-0280-23 K Locking Tool Set Suitable for VW-Audi 3.0 L V6 TwinCam petrol engines (engine code: ASN, AVK, BBJ) e.g. Audi A4, A6, A8. This tool is used for locking and/or positioning engine shafts such as camshafts and crankshafts, as well as for locking, positioning and adjusting timing belt tensioners. It is required when replacing timing belts or during engine repairs. Specification: Part no. KL-0280-23 K

Description Locking Tool Set

Qty. 1

Consists of:

KL-0280-2301 KL-0280-2302 KL-0280-2303 KL-0280-6012 KL-0280-2304 KL-0280-2390

Setting gauge for camshafts (pair) Locking pin for crankshaft Adjusting Tool for camshaft sprocket Retaining pin Reaction wrench Storage Case with inlay

1 1 1 1 1 1

KL-0280-24

KL-0280-24 Locking Tool Set VW-Audi

Suitable for VW-Audi 3.7 / 4.2 V8 petrol engines (engine code: AKC, ANK, AQF, AQJ, ARS, ARU, ASG, AUW, AVN, AWN, AXQ, BGH, BGH, BGJ and BHX) e.g. Audi A6, S6, A8; VW Touareg, Phaeton. This tool is used for locking and/or positioning engine shafts such as camshafts and crankshafts, as well as for locking, positioning and adjusting the timing belt tensioner. It is required when replacing timing belts or during engine repairs. Specification: Part No. KL-0280-24

Description Locking Tool Set

Qty. 1

Consists of:

KL-0280-2401 KL-0280-2402 KL-0280-10 KL-0280-6012

Locking device for camhafts Adjuster for timing belt tensioner Locking pin Retaining pin

1 1 1 1

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Engine Tools KL-0580-42 K Tool Set for Double-VANOS

KL-0580-42 K

BMW

Suitable for BMW TwinCam petrol engines M52TU, M54 and M56 (206S4, 226S1, 256S4, 256S5, 286S2, 306S3) e.g. 3-series (E46, Z3); 5-series (E39, E60, E61); 7-series (E38, E65, E66); X3 (E83); X5 (E53); Z4 (E85). This tool is required for the trouble-free and professional removal and replacement of Double-VANOS-Adjusting Units as well as for checking and adjusting camshaft timings in conjunction with the locking tool set KL-0580-43 K. Specification: Part No. KL-0580-42 K

Description Tool Set for Double-VANOS

Qty. 1

Consists of:

6

KL-0580-4201

Compressed-air adaptor

1

KL-0580-4202 KL-0580-4203 KL-0580-4290

Setting gauge (VANOS) Mounting plate Plastic storage case

1 1 1

KL-0580-43 K BMW

KL-0580-43 K Locking Tool Set

Suitable for BMW 4- and 6-cylinder TwinCam engines M42, M44, M50 and M52 with VANOS-System. This tool is designed for locking and/or positioning motor shafts such as camshafts and crankshafts, and for pretensioning timing chains when adjusting camshaft timings. It is required e.g. when replacing timing chains, during the removal and replacement of the VANOS-System, or during engine repairs. Lock secondary chain adjuster with KL-0580-432

Specification: Part No. KL-0580-43 K

Mount pretension tool KL-0580-431

Description Locking Tool Set

Qty. 1

Consists of:

KL-0580-4 KL-0580-10 KL-0580-430 KL-4990-1004

Locking tool BMW M42 / M50 Locking pin Ă˜11.8 mm / Ă˜8 mm Tool set for timing chain Plastic storage case with foam insert

Part No. KL-0580-430

Description Tool Set for timing chain

1 1 1 1 Qty. 1

Consists of:

KL-0580-431 KL-0580-432

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Pretension tool for timing chain Locking pin for chain adjuster

1 1


Engine Tools KL-0580-810 K BMW

KL-0580-810 K Locking Tool Set Suitable for BMW 1.6, 1.8 and 2.0 TwinCam petrol engines (engine code: N42 [B18, B20], N46 [B20]) e.g. 1-series (E87) 118i, 120i (04-); 3-series (E46) 316i/316ti, 318i/318ti (01-), 318i/320i (E90/E91) and Z4 2.0 (E85). This tool is used for locking and/or positioning motor shafts such as camshafts and crankshafts as well as for adjusting the VANOS-Adjusting-Unit. It is required when replacing timing chains, for the removal and replacement of camshafts and VANOS-Adjusting-Units, or for engine repairs. Specification: Part No. KL-0580-810 K

Description Locking tool set

Qty. 1

consists of:

KL-0580-811 K KL-0580-812 K

Locking tool set Locking tool set

1 1

KL-0580-811 K BMW

KL-0580-811 K Locking Tool Set Suitable for as KL-0580-810 K, however for checking and adjusting camshaft timings as well as for the removal, replacement, and adjusting of VANOSAdjusting-Units. Specification: Part No. KL-0580-811 K

Description Locking tool set

Qty. 1

consists of:

KL-0580-8111 KL-0580-8112 KL-0580-8113 KL-0580-8114 KL-0580-8115 KL-0580-8119

Locking pin for flywheel Camshaft twist pin Pretension tool for timing chain Setting gauge (VANOS) Locking tool for camshafts Storage case with insert

1 1 1 1 1 1

KL-0580-812 K Locking Tool Set KL-0580-812 K BMW

Suitable for as KL-0580-810 K, however for the removal and replacement of camshafts. (in conjunction with KL-0580-811 K) Specification: Part No. KL-0580-812 K

Description Locking tool set

Qty. 1

consists of:

KL-0580-8121 KL-0580-8122 KL-0580-8123 KL-0580-8124 KL-0580-8125 KL-0580-8129

Torsion spring removal/installation tool Locking tool for camshafts Locking tool for camshafts Clips (8 pieces). Retaining tool for bearing bridge Storage case with insert

1 1 1 1 1 1

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Engine Tools KL-1682-521 K Locking Tool Set Alfa Romeo, Fiat

KL-1682-521 K

Alfa Romeo. Fiat

Universally suitable for Alfa Romeo and Fiat TwinCam petrol engines (new generation) e.g. on Alfa Romeo 145, 146, 147, 155, 156, 166, Spider, GT, GTV; Fiat Punto, Brava, Bravo, Marea, Marea Weekend, Stilo, Barchetta, Coupe. This tool is used for locking and/or positioning camshafts when replacing timing belts or during engine repairs. Thanks to the base tool and the different camshaft plates, this tool set enables camshafts to be locked or positioned without having to use all the many different camshaft locking tools that are normally required.

Specification: Part No. KL-1682-521 K

Description Locking tool set Alfa Romeo, Fiat

Qty. 1

consists of:

KL-1682-501 KL-1682-502 KL-1682-503 KL-1682-504 KL-1682-5219

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KL-1682-522 K Alfa Romeo

Base tool, inlet / exhaust Camshaft plates Alfa Romeo Camshaft plates Fiat 1.8 L 16V. Camshaft plates Fiat 2.0 L / 2.4 L 20 V Storage case with insert

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KL-1682-522 K Locking Tool Set Alfa Romeo Universally suitable for Alfa Romeo TwinSpark TwinCam petrol engines 1.4; 1.6; 1.8; 2.0 and 2.0 JTS (engine code: 162.01, 321.02, 321.03, 321.04, 322.01, 322.05, 372.03 [105HP], 323.01, 323.10, 335.03, 341.03, 363.01, 672.04, 676.01, 671.06, 932A2.000, 937A1.000) e.g. Alfa Romeo 145, 146, 147, 155, 156, 166, Spider, GT, GTV. This tool is designed for locking and/or positioning camshafts and for adjusting the timing belt tensioner when replacing timing belts or during engine repairs. Thanks to the base tool and the different camshaft plates, this tool set enables camshafts to be locked or positioned without having to use all the many different camshaft locking tools that are normally required.

Specification: Part No. KL-1682-522 K

Description Locking tol set Alfa Romeo

Qty. 1

consists of:

KL-1682-501 KL-1682-502 KL-1682-213 KL-1682-214 KL-1682-5016 KL-1682-5229

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Base tool, inlet / exhaust Camshaft plates Alfa Romeo Tensioning tool for timing belt tensioner Tensioning tool for tensioner counter balance shaft Hexagon socket key, hex 4 mm Storage case with insert

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Engine Tools KL-1682-523 K Alfa Romeo. Fiat

KL-1682-523 K Locking Tool Set Alfa Romeo, Fiat Suitable for Alfa Romeo Twin Spark petrol engines 1.4; 1.6; 1.8; 2.0 und 2.0 JTS (engine code: 335.03, 321.02, 321.03, 321.04, 372.03 [105HP], 676.01, 322.01, 322.05, 671.06, 162.01, 323.01, 323.10, 341.03, 363.01, 672.04, 932A2.000, 937A1.000) e.g. Alfa Romeo 145, 147, 155, 156, 166, Spider, GTV, GT and Fiat TwinCam petrol engines 1.8 16v.; 2.0 20v.; 2.4 20v. (engine code: 182A2.000, 183A1.000, 183A6.000, 188A6.000, 192A4.000, 175A3.000, 182.A1.000, 182B3.000, 182B7.000, 192A.000) e.g. Punto, Brava, Bravo, Marea, Weekend, Barchetta, Coupe, Stilo. This tool is designed for locking and/or positioning motorshafts such as camshafts and crankshafts as well as for locking, positioning and adjusting timing belt tensioners. It is required when replacing timing chains or for engine repairs. Thanks to the base tool and the different camshaft plates, this tool set enables camshafts to be locked or positioned without having to use all the many different camshaft locking tools that are normally required. Specification: Part No. KL-1682-523 K

Description Locking tool set

Qty. 1

consists of:

KL-1682-501 KL-1682-502 KL-1682-5016 KL-1682-503 KL-1682-504 KL-1682-213 KL-1682-214 KL-1682-5231 KL-1682-131 KL-1681-10 KL-1682-5239

Base tool inlet / exhaust Camshaft plates A-D Alfa Romeo Hexagon socket key hex 4 mm Camshaft plates E-H Fiat 1.8 L 16V Camshaft plates J-M Fiat 2.0 L / 2.4 L 20V Tensioning tool for timing belt tensioner Tensioning tool for counter balance shaft tensioner Locking tool for crankshaft Locking tool for flywheel TDC adjusting tool Storage case with insert

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KL-1682-23 K Alfa Romeo

KL-1682-23 K Locking Tool Set Suitable for Alfa Romeo 3.2 V6 24 V TwinCam petrol engines (engine code 932A.000 and 936A.000) e.g. 147, 156, 166, Spider, GT, GTV. This tool is used to lock and/or position camshafts as well as for adjusting timing belt clamping devices. It is required when replacing timing belts or for engine repairs. Specification: Part No. KL-1682-23 K

Description Locking Tool Set

Qty. 1

consists of:

KL-1682-222 KL-1682-231 KL-1682-232 KL-1682-2390

Tensioning Tool Set (11 pieces) Locking tool for camshaft (4 pieces) Hexagon socket screw M8x45 (8 pieces) Storage case with insert

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Engine Tools KL-1682-235 Alfa Romeo

KL-1682-235 Locking Tool for crankshaft Suitable for Alfa Romeo 3.2 V6 24 V TwinCam petrol engines (engine code 932A.000 and 936A.000) e.g. 147, 156, 166, Spider, GT, GTV. This tool is designed to lock crankshafts while loosening and tightening the crankshaft central screw. It is required when changing timing belts or for engine repairs.

KL-1682-42 K Locking Tool Set KL-1682-42 K Alfa Romeo, Fiat

Suitable for Alfa Romeo and Fiat 1.9 JTD 8 / 16 V and 2.4 JTD 10 / 20 V diesel engines. Model: Engine code: 1.9JTD (8V) - 323.02, 371.01, 182B4.000, 182B9.000, 186A6.000, 188A2.000, 188A7.000188B2.000, 192A1.000, 192A3.000, 937A2.000, 939A1.000; 1.9JTD (16V) - 192A5.000, 192B1.000, 937A5.000, 939A2.000; 2.4JTD (10V) - 325.01, 342.02, 362.02, 185A6.000, 841C.000; 2.4JTD (20V) - 841G.000, 939A3.000) e.g. Alfa Romeo 145, 146, 147, 156, 159, 166, GT Fiat (Punto, Grande Punto, Brava / Bravo, Marea / Weekend, Stilo, Doblo / Cargo, Multipla)

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This tool is used for locking and/or positioning engine shafts such as camshafts and crankshafts while changing timining belts or during engine repairs. Specification: Part No. KL-1682-42 K

Description Locking tool set

Qty. 1

consists of:

KL-1682-202 KL-0482-461 KL-1682-131 KL-1682-4290

Locking tool for crankshaft Locking pin for camshaft (2 pieces) Locking tool for flywheel Storage case with insert

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KL-1682-43 K Fiat

KL-1682-43 K Locking Tool Set Suitable for Fiat 1.3 JTD Multi-Jet 16 V diesel engines (engine code: 188A8.000, 188A9.000) e.g. Fiat (Panda, Punto, Idea, Doblo, Doblo / Cargo). This tool is used to lock crankshafts while loosening or tightening the crankshaft central screw, or to lock and/or position engine shafts such as camshafts and crankshafts when replacing timing chains or during engine repairs. Specification: Part No. KL-1682-43 K

Description Locking tool set

Qty. 1

consists of:

KL-1682-431 KL-1682-432 KL-1682-433 KL-1682-434 KL-0482-450 KL-1682-4390

Reaction wrench for crankshafts Reaction wrench for timing chain tensioner Locking tool for crankshaft Locking bolt for flywheel Locking tool for camshaft (2 pieces) Storage case with insert

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Engine Tools KL-0680-23 K Locking Tool Set Ford

KL-0680-23 K Ford

Suitable for Ford 1.4 / 1.6 TDCi; 1.8 Di / TDdi / TDCi and 2.0 TDCi Diesel engines e.g. Ford Fiesta / Courier, Fusion, Focus, Focus CMax, Mondeo, S-Max, Galaxy, Tourneo Connect, Transit Connect and Mazda 2 / 3. This tool is used for the extraction of camshaft pulleys as well as for locking and/or positioning engine shafts such as camshafts and crankshafts. It is required when replacing timing belts or for engine repairs. Part No. KL-0680-23 K

Description Locking tool set Ford

Qty. 1

consists of:

KL-0680-1058 KL-0680-2501 KL-0680-2301 KL-0680-1053 KL-0680-1052 KL-0680-2302 KL-0680-2202 KL-0680-2201 KL-0680-2203 KL-0680-2390

Fixture for flywheel with adaptor “1.8 diesel“ Adaptor “2.0 TDCi” Setting gauge for camshafts Puller for camshaft pulley Locking pin for crankshaft, long Locking pin for flywheel Locking pin Ø 5 mm Locking pin Ø 11.6 mm Locking pin Ø 8 mm Storage case with insert

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KL-0680-25 Flywheel Locking Tool Ford KL-0680-25

Suitable for Ford 1.6 Ti-VCT TwinCam Duratec petrol engines and 1.8 TDi / TDdi / TDCi as well as 2.0 TDCi diesel engines e.g. Ford Fiesta / Courier, Focus / C-Max, Tourneo Connetct, Mondeo, S-Max, Galaxy and Transit Connect. This tool is designed to lock the flywheel while loosening or tightening the crankshaft pulley fixing screws or for locking and/or positioning crankshafts while replacing timing belts or during engine repairs. Ford

Part No. KL-0680-25

Description Flywheel locking tool Ford

Qty. 1

consists of:

KL-0680-1058 KL-0680-2501 KL-0680-2502

KL-0680-27

Flywheel locking tool with adaptor “1.8 Diesel“ Adaptor “2.0 TDCi“ Adaptor “1.6 Ti-VCT”

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KL-0680-27 Locking Tool Set Ford Ford

Suitable for Ford 1.25, 1.4, 1.6, 1.7, 1.8 and 2.0 TwinCam Duratec petrol engines (timing belt or timing chain) e.g. Ford Fiesta / Courier, Fusion, Focus, C-Max, Cougar, Galaxy, Mondeo, Puma and Tourneo, Transit Connect. This tool is used for locking and/or positioning motor shafts such as camshafts, crankshafts or timing belt tensioners. It is required when replacing timing belts or timing chains or for engine repairs. Part No. KL-0680-27

Description Locking tool set Ford

Qty. 1

consists of:

KL-0680-2301 KL-0680-1056 KL-0680-1057 KL-0680-2401 KL-0680-2402

KL-0680-24 K

Setting gauge for camshafts Locking pin for crankshaft, short Locking pin for crankshaft, medium Fixing pin for crankshaft Locking pin for tensioner

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Ford

KL-0680-24 K Locking Tool Set Ford 1.6 16V Ti-VTC Suitable for Ford 1.6 16V. Ti-VCT TwinCam Duratec petrol engines (HXDA) e.g. Ford Focus, C-Max and Mondeo. This tool is used for locking and/or positioning camshafts, crankshafts, and timining belt tensioners, as well as for adjusting the VTC-Unit. It is required when replacing timing belts or for engine repairs. Part No. KL-0680-24 K

Description Locking Tool Set Ford 1.6 16v Ti-VCT

Qty. 1

Consists of:

KL-0680-2401 KL-0680-2402 KL-0680-2403 KL-0680-2404 KL-0680-2301 KL-0680-2490

Fixing pin for crankshaft Locking pin for tensioner Setting gauge (VTC) Locking tool for flywheel Setting gauge for camshafts Storage case with insert

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Engine Tools KL-0680-261

KL-0680-261 Reaction Wrench Ford

Ford

Suitable for Ford 1.8 und 2.0 16V TwinCam petrol engines e.g. Ford Focus / C-Max, Mondeo, S-Max and Galaxy. This tool is designed to lock the crankshaft pulley while loosening and tightening the crankshaft central screw. It is required when replacing timing belts or for engine repairs.

KL-0680-262 Tensioner Tool KL-0680-262 Suitable for Ford 2.0 / 2.2 L TDdi / TDCi Duratorq diesel engines e.g. Ford Mondeo (2000-2007). The tensioner tool KL-0680-262 is required to pretension the tensioner when removing or replacing the auxiliary belt.

Ford

Suitable for 1.4 & 1.6 HDi (PSA) and 1.4 & 1.6 TDCi (Ford) engines (engine code: DV4TD, DV4TED4, DV6ATED4, DV6TED4 and F6JA, F6JB, F6JC, G8DB) e.g. Citroën: Xsara, C2, C3, C4, C5; Ford: Fiesta, Fusion, Focus, Focus C-Max; Peugeot: 206, 307.

KL-0680-220 A

This tool is used to lock and/or position engine shafts such as camshafts, injection pump shafts, and crankshafts while replacing timing belts or during engine repairs.

Ford

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KL-0680-220 A Locking Pin Set

Specification:

KL-0680-18

Part No. KL-0680-220 A

Description Locking pin set

Qty. 1

consists of:

Ford

KL-0680-2201 KL-0680-2202 KL-0680-2203

Locking pin Ø 11.6 mm Locking pin Ø 5 mm Locking pin Ø 8 mm

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KL-0680-18 Locking Pin Ø 7.95 mm

KL-1780-15

Suitable for Ford petrol engines (1.25L Zetec-SE [Sigma], 1.4L Duratec-16V [Sigma], 1.6L Duratec-16V [Sigma], 2.0L Duratec-RS [Zetec], 1.4L Zetec-SE [Sigma], 1.6L Zetec-SE [Sigma], 2.0L Duratec-ST [Zetec]) e.g. Focus, Focus C-MAX, Focus RS, Fiesta, and Fusion. This tool is used to lock and/or position crankshafts while replacing timing belts or during engine repairs. Honda

KL-1780-15 Reaction Wrench Set Suitable for Honda 1.2 / 1.4 / 1.7 / 1.8 / 2.0 / 2.2 / 2.3 / 3.5 L and 2.2 L CDTi engines e.g. Honda Jazz, Civic Accord, Legend, S2000, FR-V, Stream, Shuttle / Odyssey and CR-V. This tool is designed to lock the crankshaft pulley while loosening or tightening the crankshaft central screw e.g. during engine repairs. Specification: Part No. KL-1780-15

Description Reaction wrench set

Qty. 1

consists of:

KL-1780-1502 KL-1780-1503 KL-1780-1501

Reaction wrench hex 50 mm, angled Reaction wrench hex 50 mm Lever

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Engine Tools KL-1280-101 K

KL-1280-101 K Locking Tool Set Suitable for the most common Renault vehicles: ⇒ with petrol engines such as: 1.2; 1.4; 1.6; 1.8; 2.0 16 V and 2.5 20 V etc. e.g. Twingo, Clio, Megane, Scenic, Express, Rapid, Laguna, Spider, Espace, R19, Safrane, Kangoo, Trafic, Master etc. ⇒ with diesel engines such as: 1.9; 2.2; 2.5; 2.8 D / TD / dTi 1.5; 1.9; 2.2; 2.5 dCi

Specification:

KL-1280-231

e.g. Clio, Megane, Scenic, Express, Rapid, Laguna, Espace, R19, Safrane, Kangoo, Trafic, Master etc.

KL-1280-221

KL-1280-222

This tool is designed to lock and/or position engine shafts such as camshafts, injection pump shafts, and crankshafts and to adjust timing belt tensioners while replacing timing belts or during engine repairs.

KL-1280-242 KL-1280-203 / KL-1280-204

Specification: Part No. KL-1280-101 K

Description Locking tool set

Qty. 1

consists of:

KL-1280-221 KL-1280-231

KL-1280-233 / KL-1280-202

KL-1280-242 KL-1280-205

KL-1280-222 KL-1280-233 KL-1280-202 A

KL-1280-234

KL-1280-204 KL-1380-1011 KL-1280-234 KL-1280-243 KL-1280-203 KL-1280-205

KL-1280-206 KL-1280-240

KL-1280-206 KL-1380-1011 KL-1280-240 KL-1280-1090

Locking tool For locking camshafts Setting gauge For locking camshafts Locking tool For locking camshafts Locking pin For locking crankshafts Locking pin Ø 7.9 mm For locking crankshafts Locking pin for Ø 6.9 mm For locking crankshafts Locking pin Ø 4.9 mm / 3.9 mm For locking crankshafts Locking pin For locking crankshafts Locking pin For locking crankshafts Locking pin Ø 4.9 mm For locking injection pumps Hex bolt M6 x 45 For adjusting tensioners. Reaction wrench with 2 pins For adjusting tensioners Timing belt tensioner For adjusting tensioners Timing belt tensioner For adjusting tensioners Plastic storage case

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Note: The tool set is supplied in a plastic storage case.

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Engine Tools KL-1280-25 K

Renault

KL-1280-25 K Locking Tool Set Suitable for Renault 2.0 IDE TwinCam petrol engines (engine code: F5R 700, 701, 740) e.g. Renault Megane, Laguna etc. This tool is designed to lock and/or position engine shafts such as camshafts and crankshafts while replacing timing belts or during engine repairs. Specification: Part No. KL-1280-25 K

Description Locking tool set

Qty. 1

consists of

KL-1280-2501 KL-1280-233 KL-1280-2590

Setting gauge for camshafts Locking pin Ă˜ 7.9 mm Storage case

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KL-1280-235 Special Key for deflection pulley

KL-1280-235

Suitable for Renault 1.4 / 1.6 L TwinCam petrol engines (engine code: K4J, K4M) e.g. Clio III, Megane / Scenic II, Laguna II, Modus and Kangoo. Renault

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KL-1280-236

Renault

This tool is required for the removal and replacement of deflection pulleys, e.g. while replacing timing belts or during engine repairs.

KL-1280-236 Locking Plate for CamWheels Suitable for Renault 1.4 / 1.6 L TwinCam petrol engines (engine code: K4J, K4M) e.g. Clio III, Megane / Scenic II, Laguna II, Modus and Kangoo. This tool is used to lock camwheels while loosening and tightening the camshaft central screw e.g. while replacing timing belts or during engine repairs.

KL-1280-24 KA Opel, Renault, Nissan

KL-1280-24 KA Locking Tool Set Renault Suitable for Renault, Opel/Vauxhall and Nissan 1.5, 1.9, 2.2, and 2.5 dCi Common-Rail diesel engines (K9K, F9Q, G9T, G9U) e.g. Renault Clio, Modus, Twingo, Megane / Scenic, Laguna, Espace, Avantime, Kangoo, Trafic and Master; Opel/Vauxhall Vivaro and Movano; Nissan Micra, Almera, Note, Qashqai, Primera, Kubistar, Primaster and Interstar. This tool is designed to lock and/or position engine shafts such as camshafts and crankshafts, and to adjust timing belt tensioners while replacing timing belts or during engine repairs. Specification: Part No. KL-1280-24 KA consists of: KL-1280-234 A KL-1280-233 KL-1280-240 A KL-1280-241 KL-1280-242 KL-1280-243 KL-1280-2490 A

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Description Locking tool set Renault Locking pin for crankshaft Locking pin Ă˜ 7.9 mm Timing belt tensioning tool set (6 pieces) Hexagon socket screw M6x60 Locking tool for camshafts Locking pin for crankshaft Plastic storage case

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Engine Tools KL-1380-28

KL-1380-28 Locking Tool Set Citroën, Peugeot Suitable for Citroën und Peugeot 1.4 L 16V TwinCam petrol engines (engine code: KFU, KFV, KFW) e.g. Citroën C2, C3 / Pluriel, C4; Peugeot 107, 206, 207, 307 and Berlingo. This tool is designed to lock and/or position camshafts, crankshaft and timing belt tensioners while replacing timing belts or during engine repairs. Specification: Part No. KL-1380-28

Description Locking tool set Peugeot, Citroën 1.4 16V

Qty. 1

consists of:

KL-1380-2220 KL-1380-2222 KL-1380-2224 KL-1380-2228 KL-1380-237 KL-0680-2202 KL-1480-11

Locking pin for camshaft / crankshaft (P4) Ø 7.9 mm Locking pin for camshaft / crankshaft (P6) Ø 9.9 mm Locking pin, angled for flywheel (P8) Ø 5.8 mm Locking pin for tensioner Ø 3 mm Timing belt fixing clip Locking pin Ø 5 mm Locking pin angled Ø 6 mm

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KL-1380-24 KA Locking Tool Set Suitable for Citroën and Peugeot TwinCam 16 V petrol engines with engine code “EW“ (EW7J4, EW10J4, EW10J4S, EW10D-HPi, EW12J4) e.g. Citroën: Xsara / Picasso, C4, C5, Evasion / Synergie, C8, Jumpy / Dispatch; Peugeot: 206, 307, 406 / Coupe, 607, 806, 807, Expert. This tool is designed to lock and/or position engine shafts such as camshafts and crankshafts and to adjust timing belt tensioners while replacing timing belts or during engine repairs.

KL-1380-24 KA

Citroën, Peugeot

Specification: Part No. KL-1380-24 KA

Description Locking tool set

Qty. 1

consists of:

KL-1380-242 KL-1380-243 KL-1380-244 KL-1380-245 KL-1380-246 KL-0680-2202 KL-1380-237 KL-1380-2471 KL-1380-2472 KL-1380-2473 KL-1380-2479

Locking pin for camshaft Ø 9.9 mm / Ø 5.9 mm[long] Locking pin for camshaft Ø 9.9 mm / Ø 5.9 mm [with flats] Locking pin for crankshaft Ø 7.9 mm Locking pin for flywheel Ø 28.5 mm / Ø 8 mm Adjusting pin for tensioner Ø 7.9 mm Locking pin Ø 5 mm Timing belt fixing clip Locking pin for crankshaft Ø30 mm / Ø15 mm / Ø8.95 mm Timing belt tensioner Locking tool for tensioner Plastic storage case with insert

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KL-1380-27 K Citroën, Peugeot

KL-1380-27 K Locking Tool Set Suitable for Citroën / Peugeot 1.9 diesel engines (engine code: DW8) e.g. Citroën (Xsara, C15, Berlingo, Dispatch/Jumpy;); Peugeot (206, 306, Expert, Partner). This tool is designed to lock and/or position engine shafts such as camshafts, crankshafts, and injection pump shafts, as well as to adjust timing belt tensioners while replacing timing belts or during engine repairs. Specification: Part No. KL-1380-27 K

Description Locking tool set

Qty. 1

consists of:

KL-1380-2216 KL-1380-2215 KL-1380-232 KL-1380-2211 KL-1380-231 KL-1380-237 KL-1380-235 KL-1380-2790

Locking pin, angled for flywheel Ø 7.8 mm Locking pin, angled for flywheel Ø 7.7 mm Hex bolt M8 x 80 Locking pin for injection pump (C2) Ø 5.9 mm Fixing tool for flywheel Timing belt fixing clip Timing belt reaction wrench 8 mm square Storage case with insert

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Engine Tools KL-1380-26 K

Citroën, Peugeot

KL-1380-26 K Locking Tool Set Suitable for Citroën / Peugeot 1.4; 1.6; 2.0 and 2,2 HDI diesel engines (engine code: DV4, DV6, DW10 and DW12) e.g. Citroën (Xsara / Picasso, C2, C3; C4, C5, Xantia, Evasion / Synergie, Berlingo, Dispatch / Jumpy, Relay / Jumper.); Peugeot (206, 306, 307, 406 / Coupe, 607, 807, Expert, Partner, Boxer); Fiat (Ulysse, Scudo, Ducato 2.0 JTD) and Ford 1.6 TDCi (F6J). This tool is designed to lock and/or position engine shafts such as camshafts, crankshafts, and injection pump shafts, as well as to adjust timing belt tensioners while replacing timing belts or during engine repairs. Part No. KL-1380-26 K

Description Locking tool set

Qty. 1

consists of:

KL-1380-29 K Citroën, Jaguar, Land Rover

KL-1380-234 KL-1380-231 KL-1380-2215 KL-1380-2216 KL-1380-233 KL-0680-2202 KL-0680-2201 KL-0680-2203 KL-1380-2220 KL-1380-2228 KL-1380-2601 KL-1380-2602 KL-1380-235 KL-1380-236 KL-1380-237 KL-1380-2690

Puller for crankshaft pulleys Fixing tool for flywheel Locking pin, angled for flywheel Ø 7.7 mm Locking pin, angled for flywheel Ø 7.8 mm Locking pin, angled with spring for flywheel Ø 7.7 mm Locking pin, Ø 5 mm Locking pin Ø 11.6 mm Locking pin Ø 8 mm Locking pin for camshaft / crankshaft (P4) Ø 7.9 mm Locking pin for tensioner Ø 3 mm Locking tool for crankshaft Locking tool for crankshaft Timing belt reaction wrench 8 mm square Timing belt reaction wrench 7 mm square Timing belt fixing clips Storage case with insert

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KL-1380-29 K Locking Tool Set Suitable for Peugeot, Citroën, Land Rover and Jaguar 2.7 V6 TwinCam diesel engines (engine code: 276DT, DT17TED4, UHZ, TDV6) e.g. Land Rover Discovery 3, Range Rover Sport; Jaguar SType, XJ Series; Citroën C6; Peugeot 407 / Coupe and 607. This tool is designed to lock engine shafts such as camshafts, crankshafts and water pump shafts while replacing timing belts or during engine repairs.

6 KL-2282-10

Part No. KL-1380-29 K

Description Locking tool set Peugeot, Citroën 2.7 TD V6

Qty. 1

consists of:

Subaru

KL-1380-2901 KL-1380-2902 KL-1380-2903 KL-1380-2904 KL-1380-2905 KL-1380-2906 KL-1380-237 KL-1380-2990

Locking pin for camshafts (2 pieces) Locking pin for camshafts Locking pin for cooling water pump Locking tool for flywheel Locking tool for flywheel Locking tool for flywheel Timing belt fixing clip Storage case with insert

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KL-2282-10 Reaction Wrench

KL-0366-81 Mercedes

Suitable for Subaru e.g. Impreza (1.6; 1.8; 2.0), Impreza GT etc. This tool is designed to lock camshaft pulleys while loosening or tightening the camshaft central screw. It is required when replacing timing belts or for engine repairs.

KL-0366-81 Reaction Tool ½“

Suitable for Mercedes engines e.g. M112, M113 and OM642, etc This tool is designed to lock crankshaft pulleys while loosening or tightening the crankshaft central screw. It is required when replacing timing belts or for engine repairs. Part No. KL-0366-81

Description Reaction tool

Qty. 1

consists of:

KL-0366-8001 KL-0366-800 KL-0366-801 KL-0350-2007

Perforated disk (pitch-Ø 80 - 94 mm) Bolt set Ø 20 mm, length of bolt 55 mm Bolt set Ø 15 mm, length of bolt 50 mm Hex shoulder nut M12

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Engine Tools KL-0183-70 K

KL-0183-70 K Belt Tool Set PSA, Ford

Belt removal

Suitable for PSA and Ford engines e.g. Fiat Doblo, Ford Fiesta, 1.4 / 1.6; Focus 1.6; Citroën C4; Peugeot 307 und Dacia Logan etc. This tool is required for the quick and easy removal and replacement of the new flexible V-ribbed belts. A professional removal and replacement is almost impossible without this tool as the belt guide has no tensioning element and, therefore, a relief of the belt is not possible.

KL-0183-51 A Belt replacement

KL-0183-51 A

Pulley removal

Loosening retaining bolt

Universal application 2 tools in one This tool is designed for loosening the central screw and removing the pulley. Suitable for all pulleys with holes with a PCD Ø from 70 mm 100 mm. Suitable for hole-Ø of minimum 16.5 mm. It is used to lock the pulley while loosening ot tightening the retaining bolt, as well as for preventing the pulley from rotating during its extraction. Any standard ½“ ratchet or extension drive can be used as reaction tool. Suitable for VW-Audi, Seat, Škoda, Opel/Vauxhall, Ford, BMW, Mercedes, Peugeot, Citroën, Renault, Fiat, japanes vehicles etc. Consists of: Part No. KL-0183-510 KL-0183-533 KL-0008-0009 KL-0183-540 A

VW-Audi,Ford, Seat, Škoda, Opel/Vauxhall, etc. Extract pulley

KL-0183-550

Pulley-Extractor (Patented) and reaction tool with 2 hooks

Description Puller plate Hook Ø 16.5 mm Shoulder nut M10 Pressure unit

Qty. 1 2 2 1

Accessories: KL-0183-531 - HookØ 20 mm KL-0183-532 - Hook Ø 26 mm

KL-0183-550 Update kit (Ø 16.5) This kit complements our pulley extractor and reaction tool KL-0183-50 and KL-0183-51. It is required e.g. for locking the pulley of the injection pump wheel on VW T4, Transporter and LT with 2.3; 2.4 and 2.5 L 5-cylinder diesel Consists of: engines. Part No. KL-0183-533 KL-0183-5404

Description Hook Ø 16.5 mm Press piece

Qty. 2 1

KL-0284-26 Alternator Combination Socket hex10 mm Suitable for: Alternators with free-wheel drive pulley e.g. on Volvo etc.

KL-0284-26 Volvo

5 KL-0122-609

Mercedes

This tool is required for the removal and replacement of free-wheel drive pulleys directly on the vehicle. Dismantling the radiator is not necessary. The tool allows the shaft of the pulley to be locked by the 10 mm hexagonal socket insert, which enables the central locking nut of the pulley to be loosened or tightened. Technical data: 10 mm Socket insert: ......... Reaction nut with 33 teeth outer-Ø 19.5mm, Length: ................... 64 mm

(Drive): ...... 10mm (Drive):....... 21mm Weight: .................. 95 g

KL-0122-609 Oil Filter Key hex84mm with 14 flats Suitable for oil filters and/or oil filter housings with 14 flats and hex 84 mm e.g. on Mercedes OM 642 CDI engines ⇒ C 320, CLS 320, E 280, E 320, S 320, ML 280, ML 320 etc. This oil filter key is required for the removal and replacement of oil filter covers while changing the oil filter cartridge. Weight:............................. 500 g Size: ................ 84 mm, 14 flats Drive:................................3/8"…

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Engine Tools KL-0132-48 K

KL-0132-48 K Repair Kit for oil drain thread M14x1.5 This repair kit is used to repair oil drain plug threads (M14x1.5) on oilpans. Using the included special tap the old thread can be drilled out and a new thread (M15x1.5) can be recut at the same time to retain the sump screw plug. Specifiaction: Part No. KL-0132-48 K consists of: KL-0132-481-1 KL-0132-482 KL-0132-483 KL-0132-123 KL-0132-1290

Description Repair Kit for oil drain thread

Quantity 1

Special tap for M14x1.5 Sump screw plug set-M15x1.5 (5 pieces) Sealing ring set (5 pieces) Square bit holder hex 10 mm, 3/8" drive Plastic storage case

1 1 1 1 1

KL-0132-49 K

KL-0132-49 K Repair Kit for oil drain thread M16x1.5 This repair kit is used to repair oil drain plug threads (M16x1.5) on oilpans. Using the included special tap the old thread can be drilled out and a new thread (M17x1.5) can be recut at the same time to retain the sump screw plug. Specification:

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KL-0121-171

Part No. KL-0132-49 K consists of: KL-0132-4901 KL-0132-4902 KL-0132-4903 KL-0132-123 KL-0132-1290

Description Repair Kit for oil drain thread

Quantity 1

Special tap for M16x1.5 Sump screw plug set M17x1.5 (5 pieces) Sealing ring set (5 pieces) Square bit holder hex 10 mm, 3/8"drive Plastic storage case

1 1 1 1 1

KL-0121-171 Exhaust Manifold Clamp Pliers with locking lever Suitable for CitroĂŤn, Renault, Peugeot etc. Exhaust manifold clamp

The pliers KL-0121-171 enable the easy and trouble-free opening out of exhaust manifold clamps e.g. on the silencer. The built-in locking lever ensures safe keeping open the widened exhaust manifold clamp. Weight: ..............................................................................600 g Length:...........................................................................300 mm

KL-0132-82 A

KL-0132-82 A Angled Socket Wrench 22 mm

6-point

This tool is designed for the quick and easy removal and replacement of Lambda sensors that are hard to access, e.g. when the Lambda sensor is located directly in front of the splashboard. The pivot head features a hexagonal socket on one side and a bihexagonal socket on the other side.

12-point

(6-point / 12-point):...........................................22 mm Length:...........................................................................280 mm Weight: ..............................................................................480 g

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Clutch Repair Tools

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Clutch Repair Tools KL-0500-45 K SAC Clutch Tool Set

KL-0500-45 K

in plastic case (German Utility Model) SAC-clutches (3-hole pitch)

Suitable for SAC-clutches (3-hole pitch) e.g. VW-Audi, BMW, Mercedes, Volvo, Opel/Vauxhall, Renault etc. The clutch tool set KL-0500-45 K enables the professional removal and replacement of SAC-Clutches (Self-Adjusting-Clutch). Correct removal and replacement of clutches is almost impossible without this tool set due to the risk of damaging or distorting the clutch, which will result in incorrect separation or grabbing of the clutch. A clutch installed incorrectly is defective and has to be replaced. The tool set KL-0500-45 K prevents damage to the SAC-clutch when removing and replacing it, as well as the distortion of the adjusting ring in the pressure plate. The newly developped clutch aligner KL-0500-405 enables the alignment of clutch plates also on vehicles without guide bearing in the crankshaft. The two clamping-/alignment elements ensure accurate alignment in the clutch plate on the first clamping element (Ø 15 - 28 mm) and accurate alignment in the guide bearing, respectively the crankshaft bore, on the second element (Ø 12 - 28 mm). Even clutches on engines where the crankshaft bore-Ø is larger than the clutch disc hub-Ø can neatly and accurately be aligned with this tool.

Application:

Application:

Self-adjusting clutch (SAC)

Clutch plate alignment

spring

Place pressure plate

Pretension clutch

Before removal, pretension the clutch pressure plate with the clutch pretensioner. ⇒ For this, unscrew the 3 retaining screws and screw in the 3 threaded bolts. Place the clutch pretensioner on the threaded bolts and lock it with the knurled nuts. Screw in the pressure spindle until the diaphragm spring reaches the limit stop . Unscrew the remaining retaining screws, uncompress the diaphragm spring, and remove the clutch pretensioner and the clutch pressure plate. Clutch plate alignment: ⇒ Insert the clutch aligner together with the clutch disc and the appropriate mandrel into the flywheel. Pressure plate installation: ⇒ Place the pressure plate on the flywheel and mount the clamping device in the same way as it is required for removal. Compress the diaphragm spring until the limit stop is reached and screw in the retaining screws.

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Advantages: ⇒ Pretensioning the clutch pressure plate when removing and installing (important to avoid distortion on the clutch). ⇒ Centring the clutch plate relative to the guide bearing or the pressure plate. ⇒ Resetting the adjusting ring with the resetting tool KL-0500-403.

Turn back adjusting ring

Note: The usual version of SAC-clutches features a 3-hole pitch, however, some vehicles such as Mercedes A-Class (model 2004 onwards [W169]) are equipped with SAC-clutches featuring a 4-hole pitch. These vehicles require the accessory kit KL-0500-4014

Accessories: KL-0500-15 Clutch Mandrel Ø 26.5 mm

Accessories: KL-0149-131 Adjustable Pin Spanner Ø 14 -100, pin Ø5 mm

Part no. KL-0500-45 K consists of:

Description Clutch tool set

KL-0500-401 KL-0500-403 KL-0500-404 KL-0500-405 KL-0500-4590 A

Clutch pretensioner Resetting tool Clutch mandrel set Clutch aligner Plastic storage case (not shown)

Qty. 1

1 1 1 1 1

Accessories: KL-0500-15 Clutch Mandrel Ø 26.5 mm (BMW, Audi) KL-0149-131

Pin Spanner adjustable

Ø 14 - 100 mm, pin-Ø 5 mm Necessary to remove the pretensioning ring for example on Audi, Fiat.

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Clutch Repair Tools KL-0500-45 KA SAC Clutch Tool Set

KL-0500-45 KA

in plastic case (German Utility Model)

SAC-clutches (3- / 4-hole pitch)

As KL-0500-45 K, however, suitable for SAC-clutches (3- and 4-hole pitch) e.g. VW-Audi, BMW, Mercedes, Volvo, Opel/Vauxhall, Renault etc. Specification: Part No. KL-0500-45 KA

Description SAC clutch tool set

Qty. 1

concists of:

KL-0500-45 K KL-0500-4014 Part No. KL-0500-45 K

SAC clutch tool set with resetting tool in plastic case Supplement kit 4-hole pitch Description SAC clutch tool set with resetting tool in plastic case

1 1 Qty. 1

concists of:

KL-0500-401 KL-0500-403 KL-0500-404 KL-0500-405 KL-0500-4590 A

KL-0500-405

Clutch pretensioner 3-hole pitch Resetting tool Clutch mandrel set (3 pieces) Clutch aligner, double acting Plastic storage case

1 1 1 1 1

KL-0500-405 Clutch Aligner (German Utility Model)

SAC-clutches

Suitable for SAC-Clutches. Especially required for vehicles without a guide bearing in the crankshaft. The newly developed clutch aligner KL-0500-405 enables the alignment of clutch plates also on vehicles without a guide bearing in the crankshaft. The two clamping-/ alignment elements ensure accurate alignment in the clutch plate on the first clamping element (Ø 15 - 28 mm) as well as accurate alignment in the guide bearing, respectively the crankshaft bore on the second one (Ø 12 - 28 mm). Even clutches on engines where the crankshaft bore-Ø is larger than the clutch disc hub-Ø, can neatly and accurately be aligned with this tool. Specification: Part No. KL-0500-405 Centring of crankshaft

Cone for distance between crankshaft bore and clutch disc

Centring of clutch disc

Description Clutch aligner

Qty. 1

consists of:

KL-0500-4050 KL-0500-4057-1 KL-0500-4057-2 KL-0500-4057-3 KL-0069-0006 KL-0500-4055 KL-0500-4054 KL-0500-4056-2 KL-0500-4056-3 KL-0500-4056-4 KL-0500-4056-6 KL-0500-4056-5

Guide tube complete Centring pin Ø 12 mm Centring pin Ø 14 mm Centring pin Ø 15 mm Clamping cone size 2, 22 mm Cone extender Clamping segment set Ø 20 mm Sliding cone Ø 15, 40 mm long Sliding cone Ø 15, 67 mm long Sliding cone Ø 15, 75 mm long Sliding cone Ø 18, 75 mm long Sliding cone Ø 18, 67 mm long

Part No. KL-0500-4050

Description Guide tube complete

1 1 1 1 1 1 1 1 1 1 1 1 Qty. 1

consists of:

KL-0500-4051 KL-0500-4052 KL-0500-4053 KL-0500-4056-1 KL-0069-0005 KL-0500-4103

Tube for body Clamping screw Clamping segment set Ø 15.5 mm Sliding cone Ø 15, 30 mm long Clamping cone size 1, 15 mm Knurled nut

1 1 1 1 1 1

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Clutch Repair Tools KL-0500-500 K Dual Mass Flywheel Wear-Testing Tool

KL-0500-500 K KL-0500-501

in plastic storage case, (without dial gauge and degree gauge)

Universally suitable for vehicles with Dual Mass Flywheel (DMF).

KL-0481-7

This tool is necessary for quick and professional wear tests of Dual Mass Flywheels (DMF). Note: It is generally necessary to test the Dual Mass Flywheel for wear and damage when replacing a clutch. Dual Mass Flywheels that are deteriorated or worn can damage the new clutch.

KL-0500-502

Accessories:

Advantages • Universal application • Substantial time savings • The tool is easy to operate • Professional and accurate working Specification:

KL-0128-1 KL-4090-302

Note: The set is supplied in a plastic storage case.

Field of application:

Part No. Description KL-0500-500 K Dual Mass Flywheel wear-testing tool without dial gauge and without degree gauge

Qty. 1

consists of:

KL-0500-501 KL-0500-502 KL-0481-7 KL-0043-5990

Slotted bar with fixing device Measuring stand Flywheel locking tool Plastic storage case (not shown)

1 1 2 1

Checking rock allowance

Accessories: KL-4090-302 Degree Gauge This tool is used to measure the freeplay angle. The degree gauge KL-4090-302 enables measuring and twisting screws, nuts etc. according to angular degrees(°).

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Drive: ....................... 1/2" F

Weight: ................. 340 g

Accessories: KL-0128-1 Dial Gauge Ø 58 mm Spindle and clamping shank made from stainless steel, design and measurements according to accuracy to DIN 878-A.

with degree gauge

Measuring freeplay angle by number of teeth

Graduation:................................................................................ 0.01 mm Working range: ............................................................................. 10 mm Outer race-Ø:................................................................................ 58 mm 1 pointer revolution: ........................................................................ 1 mm Clamping shank-Ø:......................................................................... 8 mm

KL-0500-50 K Dual Mass Flywheel Wear-Testing Tool As KL-0500-500 K, but with dial gauge and degree gauge. Specification: Part No. KL-0500-50 K

Description Dual Mass Flywheel wear-testing tool

Qty. 1

consists of:

KL-0500-500 K Dual Mass Flywheel wear-testing tool without dial gauge, degree gauge (specification see above) KL-4090-302 Degree gauge KL-0128-1 Dial gauge Ø 58 mm

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Transmission Tools

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Transmission Tools KL-0040-258 Retaining Device

KL-0040-258

for Hydraulic Cylinder KL-0040-2500 The retaining device KL-0040-258 in conjunction with the transmission jack KL-0145-10 enables easy and trouble-free working with all those KLANN-Tools that are driven by the hydraulic cylinder KL-0040-2500.

KL-0040-2588 Adaptor Retaining Sleeve This tool is required when the retaining device KL-0040-258 is used with the VW-Transmission Jack. KL-0040-2588

KL-0145-10 Transmission Jack Consists of: KL-0145-100 - Hydraulic Telescopic Transmission Jack KL-0145-110 - Adjustable Universal Plate The hydraulic telescopic transmission jack enables the removal and replacement of assemblies such as engines, gearboxes, rear axles etc. on passenger cars and vans.

KL-0145-10

KL-0145-110

Adjustable universal plate with adjustable corner pieces and safety-chains to allow optimal adjustment and positioning of the transmission.

Simple and accurate raising and lowering by pedals.

Good stability coupled with smooth mobility thanks to large diameter castor wheels.

Technical data:

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KL-0145-100

Accessories: KL-0145-101 Ø 36.2 mm

Ø 30.2 mm

Accessories: Weight: Load max.:

69.5 kg 500 kg

KL-0145-101 Carrier Adaptor VW-Audi The carrier adaptor KL-0145-101 is required to use the various VW-Audi engine and transmission holders.

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Body and Interior Tools

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Body and Interior Tools

KL-0193-80

KL-0193-80 Set of Air Cushions (5 pieces) Universally applicable to position, fix and dismantle body parts. The set of air cushions KL-0193-80 enables easy, problemfree and accurate positioning, fixing and dismantling of body parts, interior trim etc.. The different shapes of the 4 air cushions allow their application in the most different places and operative ranges. Universal

Specification: Air pump 1x Air cushion (square) ....................................... 155 x 155 mm 1x Air cushion (rectangular) .................................. 180 x 45 mm 1x Air cushion (rectangular) .................................. 185 x 55 mm 1x Air cushion (round) ......................................... 315 x 110 mm

Advantages: •

Universally applicable thanks to different shapes

Safe and accurate positioning

KL-0194-30

KL-0194-30 Set of Bodywork Protective Elements Universally applicable windscreens.

on

vehicles

with

glued

The use of bodywork protective elements ensure that the interior trim, the vehicle roof lining and the dashboard do not get dirty or damaged when cutting out glued vehicle panes such as the windscreen for example.

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Weight: ...............................................................................600g Width (small protective element):...................................270 mm Width (large protective element): ...................................450 mm

Advantages: •

Neat and professional working

Universal application

Prevention of expensive damage

Large time and cost savings

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Body and Interior Tools

KL-0197-30

KL-0197-30 Wing Protective Cover Universally applicable on both sides of the vehicle. Protects against scratches or other damage to wings. Material: Foam-backed artificial leather with artificial leather lining and magnetic adhesion. Dimension: 1100 x 650 mm with wheel cut-out

KL-0198-928 Windscreen Wiper-Arm Puller Suitable e.g. for wiper arms on rear windows on Renault Espace IV, Laguna II, Modus, Scenic II. KL-0198-928 KL-0198-9003 KL-0198-912

Renault

This tool enables the quick and easy removal of bolted windscreen wiper-arms, even when they have rusted or seized on the shaft. When removing wiper-arms with integrated screen-wash nozzles the spindle KL-0198-9003 is replaced by the optional slide hammer KL-0198-9009 (included in tool set KL-0198-90 KB).

KL-0198-9004

Specification Part No. KL-0198-928

Description Windscreen wiper-arm puller

Qty. 1

Consists of:

KL-0198-912 KL-0198-9003 KL-0198-9004

KL-0198-913

Fork 12 Spindle M12 x 60 Press piece

1 1 1

Audi

KL-0198-913 Windscreen Wiper-Arm Puller Fork KL-0198-9008

KL-0198-913

Suitable e.g. for wiper-arms on front windows on Audi A4 (Model. 2000 - 2007). This tool enables the quick and easy removal of bolted windscreen wiper-arms, even when they have rusted or seized on the shaft. It can be used if the pressure spindle KL-0198-9008 is already available. When removing wiper-arms with integrated screen-wash nozzles the pressure spindle is replaced by the optional slide hammer KL-0198-9009 (included in tool set KL-0198-90 KB).

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Body and Interior Tools

KL-0190-28 K Terminal Tool Set for push-on contacts

KL-0190-28 K

To release connectors.

terminals

from

automotive

plugs

and

The handy and ergonomic design of the blue anodized aluminium handles ensures safe working. Due to their very short shape, these terminal tools enable an easy release of cable plug-and-socket connections, even when they are difficult to access. During the release procedure the barbed hooks are pushed on the terminal by means of the tool forks, so that the cable with the plug can be extracted. The terminal tool set KL-0190-28 K enables, thanks to its range of different insertion tools, the easy release of terminal contacts in automotive electrical connectors without the risk of damage or injury. Specification: KL-0190-2801

KL-0190-2805

KL-0190-2809

KL-0190-2802

KL-0190-2806

KL-0190-2810

KL-0190-2803

KL-0190-2807

KL-0190-2811

Advantages KL-0190-2804

KL-0190-2808

The tool is easy to operate

Substantial time savings

Professional and safe working

Specification: Part No. KL-0190-28 K

Suitable for: Terminal tool set for push-on contacts

consists of:

Suitable for:

KL-0190-2801

Audi, BMW, Ford, Renault, Seat, VW

KL-0190-2802 KL-0190-2803

Audi, BMW, Ford, VW Audi, BMW, Ford, Mercedes, Renault, Seat, VW BMW, Ford

KL-0190-2812

KL-0190-2804 KL-0190-2805 KL-0190-2806

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KL-0190-2813

KL-0190-2817

KL-0190-2814

KL-0190-2818

KL-0190-2815

KL-0190-2819

KL-0190-2816

Mercedes,

Opel/Vauxhall,

Opel/Vauxhall,

Audi, BMW, Mercedes, Opel/Vauxhall, Seat, Skoda, VW Audi, BMW, Mercedes, Opel/Vauxhall, Renault, Seat, Skoda, VW

KL-0190-2807 KL-0190-2808 KL-0190-2809 KL-0190-2810 KL-0190-2811 KL-0190-2812 KL-0190-2813

BMW, Mercedes Audi, Seat, Skoda,VW Audi, Opel/Vauxhall, Renault BMW, Mercedes BMW, Mercedes Audi, BMW, Mercedes, Opel/Vauxhall, Seat, VW BMW, Mercedes, Opel/Vauxhall

KL-0190-2814 KL-0190-2815 KL-0190-2816 KL-0190-2817

BMW, Mercedes Audi, BMW, Opel/Vauxhall, VW BMW, Mercedes Audi, BMW, Mercedes, Skoda, Opel/Vauxhall, Seat, VW

KL-0190-2818

Audi, BMW, Mercedes, Opel/Vauxhall, Seat, Skoda, VW Audi, BMW, Ford, Mercedes, Opel/Vauxhall, Renault, Seat, VW

KL-0190-2819

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Tools for General Repairs

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Tools for General Repairs 2093 U-3 T Ratchet with T-handle 1/4" Code: 1791532

b

With two-wing plastic T-handle. Ergonomic shape enables fast and convenient working. With metal reversing disc and fine-toothed ratchet wheel, length 140 mm, drive: 1/4"†

2093 U-3 T

3093 U-3 T Ratchet with T-handle 3/8" Code: 1973320 3093 U-3 T

With two-wing plastic T-handle. Ergonomic shape enables fast and convenient working.

c 676

i

With metal reversing disc and fine-toothed ratchet wheel, length 140 mm, drive 3/8"†

i

676 Driving Handle 1/4" Code: 1649337 Non-slip 2-component handle with recessed hexagon drive 1/4“.

c 673 10

b

673 10 Adaptor 1/4" hexagon - 3/8" square Code: 1834878

673 6,3

b KL-4041-140

Length:........ 50 mm

b

7

Drive:......... 1/4"-

Drive: .............3/8“ †

673 6,3 Adaptor 1/4" hexagon - 1/4" square Code: 6536320 Length:........ 50 mm

Drive:......... 1/4"-

Drive: .............1/4“ †

⇒ Socket Insert Sets: Special long and slim version.

KL-4041-140 Socket Insert Set Torx® 1/4" Socket Inserts, drive 1/4"†, length 200 mm Part No. Size 7 Part No.

KL-4041-240

c7

KL-4041-1407 KL-4041-1408 KL-4041-1409 KL-4041-1410 KL-4041-1415

T7 T8 T9 T10 T15

KL-4041-1420 KL-4041-1425 KL-4041-1427 KL-4041-1430 KL-4041-1440

Size T20 T25 T27 T30 T40

7

Size T30 T40 T45 T50 T55

7

Size E7 E8 E10

9

Size E10 E11 E12

9

Chrome vanadium steel

KL-4041-240 Socket Insert Set Torx® 3/8" Socket Inserts, drive 3/8"†, length 200 mm Part No. Size 7 Part No. KL-4041-2410 KL-4041-2415 KL-4041-2420 KL-4041-2425 KL-4041-2427

KL-4047-140

b

9

T10 T15 T20 T25 T27

KL-4041-2430 KL-4041-2440 KL-4041-2445 KL-4041-2450 KL-4041-2455

KL-4047-140 Socket Set Torx® 1/4" Sockets, drive 1/4"†, length 200 mm Part No. Size 9 Part No. KL-4047-1404 KL-4047-1405 KL-4047-1406

E4 E5 E6

KL-4047-1407 KL-4047-1408 KL-4047-1410

Chrome vanadium steel

KL-4047-240

c9

KL-4047-240 Socket Set Torx® 3/8" Sockets, drive 3/8"†, length 200 mm Part No. Size 9 Part No. KL-4047-2406 KL-4047-2407 KL-4047-2408

E6 E7 E8

KL-4047-2410 KL-4047-2411 KL-4047-2412

Chrome vanadium steel ® = reg. Trademark of Acument Intellectual Properties, LLC. USA

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Tools for General Repairs KL-0197-1

KL-0197-1 Car Creeper The ergonomically KL-0197-1 enables underneath vehicles.

shaped one-piece car creeper fast and comfortable working

The six ball-bearing castering wheels enable safe rolling and steering. The upholstered head and neck rest, made from washable artificial leather, ensures easy working, thanks to a comfortable head position. The ergonomically trough-shaped design ensures optimal body support allowing maximum freedom of motion at the same time. The two hollows (on the right- and on the left-hand side), are in optimal reach allowing handy access to tools and spare parts. The car creeper, made from non-irritant polypropylene (PP), features a handy and convenient carry handle. The castors and body of the creeper are resistant to oils, greases and brake fluids. Technical Data:

KL-4999-100

Weight: ............................................................................. 5.0 kg Dimensions: ............................................. 115 x 1030 x 480 mm Load capacity: ................................................................. 130 kg Operable temperature range: ...................... -30° C up to +60° C

KL-4999-100 Workshop trolley The sturdy workshop trolley KL-4999-100 combined with the stationary spring compressor KL-5501 and the wheel bearing /bush tool KL-0039-Series provides a professional and mobile workplace for accurate and quick chassis or axle repairs. The large and sturdy worktop, made from solid spray-glued copper beech, provides an ideal working surface. The large and mobile frame as well as the robust sliding wheels with double brakes enable easy and smooth mobility of the trolley. The 7 drawers feature a locking mechanism and this lock prevents unintenional opening of the drawers.

Technical data: Weight: ............................................................................ 125 kg Dimensions: ................................. W 1310 x H 925 x D 600 mm Worktop: ........................................ W 1200 x H 25 x D 600 mm Drawers (1x):..............................................W 1035 x H 180 mm Drawers (2x):................................................W 490 x H 135 mm Drawers (4x):................................................W 490 x H 180 mm Castors with brakes (2x):........................................... Ø 125 mm Fixed roller (2x): ........................................................ Ø 125 mm

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A strong brand of the GEDORE Group

Tool Trolleys Tool Trolleys

Tool Trolleys

Spanners Spanners

Spanners

Sockets Ratchets

Ratchets

Screwdrivers Screwdrivers

Screwdrivers

Pliers Pliers

Pliers

Special Tools Special Tools

Special Tools

Pullers Pullers

Pullers For more information on products from GEDORE see our GEDORE catalogue. VERTRIEB & SERVICE:

Werkzeuge fürs Leben · Tools for life

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HGV

11 11-01 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


HGV KL-1023-3028 Damper Rod Socket

KL-1023-3028

hex 28mm; 2-point SCANIA

Suitable for SCANIA HGV front axle. This tool is used to loosen and tighten the damper rod nut on front axles.

e

2-point:.............................................................................28 mm Drive: ...................................................................................... e

KL-1023-3034 Damper Rod Socket hex 34mm; 2-point KL-1023-3034

Suitable for SCANIA HGV rear axle. This tool is used to loosen and tighten the damper rod nut on rear axles.

SCANIA

2-point:.............................................................................34 mm Drive: ...................................................................................... e

e KL-1020-401 Toothed Socket Ø 72 with 4 teeth Suitable for Scania transmissions This tool is required for the easy and professional loosening and tightening of the retaining nut on the transmission main shaft.

KL-1020-401 7 mm 80 mm

72 mm

Outer-Ø:...........................................................................80 mm Inner-Ø: ...........................................................................72 mm Number of teeth: .......................................................................4 Width of teeth: ...................................................................7 mm Drive:........................................................................................e

KL-1023-1111 Wheel Capsule and Axle Nut Socket hex 111mm 2-point KL-1023-1111

Suitable for: BPW (BPW-12PT, H..10-12t, K..10-12t, N..10-12t, H../K../N.. ECO 6,5-12t and H../K.. ECOPlus) HGV rear or trailer axle. This tool is required for the easy and professional loosening or tightening of wheel capsules and axle nuts. Size (Oval):.................................................................... 111 mm (Drive): ......................................................................41 mm Weight: ............................................................................. 2.7 kg

KL-1023-2080 Wheel Capsule and Axle Nut Socket hex 80mm octagon

KL-1023-2080

Suitable for: AM (AM 740, AMA 740, AM 740D, AMA 740D) HGV-front axle e.g. Scania 4-series, model ’96 onwards, 16t onwards. This tool is required for the easy and professional loosening or tightening of wheel capsules and axle nuts . Size (octagon): ................................................................80 mm Drive:....................................................................................... e Weight: ........................................................................... 1.74 kg

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Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


HGV KL-1023-2100

KL-1023-2100 Wheel Capsule- and Axle Nut Socket hex 100mm octagon Suitable for: AD / ADA (1100, 1300) rear axle e.g. Scania 4-series, model ’96 onwards, 16t onwards. This tool is required for the easy and professional loosening and tightening of wheel capsules and axle nuts. Size (octagon): .............................................................. 100 mm Drive:....................................................................................... e Weight: ........................................................................... 2.62 kg

KL-1023-2109

KL-1023-2109 Wheel Capsule- and Axle Nut Socket Hex 109 mm octagon Suitable for: BPW (BPW-12T, H.. 10-12t oil lub., N..10-12t oil lub., EH.. 6.5-9t, EH.. 10-12t, H.. 6.5-9t ECO, K.. 8-9t ECO, N..6-9t ECO) HGV rear axle. Gigant (GVH5/6 09010 4218 + DH5/6 09010 4345, on 9t; GVH5 10010 3020, 12010 3020, on 10/12t; GVH5 10010 3620 HGV rear axle or trailer axle . This tool is required for the easy and professional loosening and tightening of wheel capsules and axle nuts. Size (octagon): .............................................................. 109 mm (Drive):..................................................................... 41 mm Weight: ............................................................................. 2.9 kg KL-1023-2115

KL-1023-2115 Wheel Capsule- and Axle Nut Socket Hex 115 mm octagon Suitable for: FH (FH 12 and FH 16) front axle Volvo model ’93 onwards, 16t onwards. This tool is required for the easy and professional loosening and tightening of wheel capsules and axle nuts.

KL-1023-2120

Size (octagon): .............................................................. 115 mm Drive:....................................................................................... e Weight: ........................................................................... 2.64 kg

KL-1023-2120 Wheel Capsule- and Axle Nut Socket Hex120 mm octagon Suitable for: BPW (BPW-16T, EH..13-16t, H..14-18t, K..13t, N..13t, Z..13t) HGV rear axle or trailer axle This tool is required for the easy and professional loosening and tightening of wheel capsules and axle nuts. Size (octagon): .............................................................. 120 mm (Drive):..................................................................... 41 mm Weight: ............................................................................. 2.3 kg 11-03 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

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HGV KL-0040-2800 Hydraulic Cylinder 28 t

KL-0040-28 28 t Pulling side

Pressing side

Thread M42×2 KL-0040-2800 Connection 3/8"

Thread 2 ¾ "-16 UNS

Note: A hydraulic pump is required to drive the hydraulic cylinder KL-0040-2800.

KL-0040-2840

Due to its special design as a tubular piston cylinder and in conjunction with various spindles, the hydraulic cylinder KL-0040-2800 is suitable for pulling and pressing. Application: In conjunction with various KLANN tools, the hydraulic cylinder KL-0040-2800 can be used for the removal and replacement of drive shafts, wheel hubs, wheel bearings, silentblocs and ball joints. Technical data: Maximum force: Maximum stroke: Maximum volume of oil: Oil pressure: Spindle retaining thread in piston: Retaining thread pressure side: Retaining thread puller side: Cylinder outer diameter: Cylinder overall length (piston retracted): Cylinder overall length (piston extended): Hydraulic oil connection: Weight:

285 kN (28 t) 50 mm 216.3 cm³ 700 bar M24 2 ¾ “-16 UNS M42×2 99 mm 235 mm 285 mm 3/8“NPT 9.6 kg

KL-0040-2840 Pressure Spindle M24

KL-0040-2846-1

Suitable for hydraulic cylinder KL-0040-2800. Length:... 465 mm Load max.: ............... 28 t

KL-0040-2812

KL-0040-2846-1 Pull Spindle M20 x 590 Suitable for hydraulic cylinder KL-0040-2800. Length:... 590 mm Thread: ............M20 Load max.: ............... 20 t

KL-0040-2812-1

KL-0040-2812-2

KL-1000-01

KL-0040-2812

Pull Spindle M24 with clamping nut

Suitable for hydraulic cylinder KL-0040-2800. Length:... 590 mm Thread: ............M20 Load max.: ............... 20 t 2¾"-16 UN

KL-1000-01 Press Frame 400 mm long This tool can be used for pressing out and pressing in silentblocs, sleeves and ball joints in conjunction with KLANN hydraulic cylinder KL-0040-2800 (28 t) KL-0040-2500 (17 t) or KL-0040-2200 (10 t), a KLANN pressure spindle and KLANN press-/support sleeves.

Retaining sleeves of the KL-0039-.., KL-0043-.. and KL-1010-.. Series

Inner width: ...................160 mm Load max.:..............................28 t Consists of: Part No. KL-1000-0101 KL-1000-0102 KL-1000-011 KL-0039-1105

2¼"-14 UNS

KL-0039-1004

Inner length:................ 400 mm Weight:........................... 4.3 kg

Description Base plate 2¾"-16 UNS Base plate 2¼"-14 UNS Tie rod set 400 mm long Adaptor 2 ¼-14UNS to Ø 30 mm with O-ring

KL-0039-1004

Qty. 1 1 1 1

Retainer Adaptor for pressure spindle pin-Ø18mm

KL-0174-561 Hydr. cylinder

2¼"-14 UNS

This tool is required for retaining the various press/support sleeves of the KL-0039-.. or KL-0043-.. series, if these are to be inserted using the hydraulic press KL-1000-10 or the press frame KL-1000-01.

KL-0174-561 Adaptor 2¼"-16 UN to 2¼"-14 UNS Press frame

NKW

2¾"-16 UN

This tool is required when the 17 t hydraulic cylinder KL-0040-2500 or the 10 t hydraulic cylinder KL-0040-2200 are to be used as drive for press frame KL-1000-01.

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HGV KL-1000-10

KL-1000-10 Hydraulic-Press 28 t

28 t

This tool is universally suitable for pressing out and pressing in sleeves, bearings, joints etc. in conjunction with a hydraulic pump such as KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 and KLANN press/support sleeves or press pieces of the KL-0039-.. wheel bearing series. The hydraulic press KL-1000-10 combines all the advantages of a bench press with those of a mobile press frame. The press frame KL-1000-01 can securely and safely be fixed to a bench by using the mounting bracket KL-1000-03. However, it is always possible to remove the press frame from the mounting point and to use it as a press tool directly on the vehicle. Specification: Part No. KL-1000-10

Description Hydraulic press 28 t

Qty. 1

consists of:

KL-1000-01 KL-1000-03 KL-0040-2800 KL-0040-2840 KL-0039-1004

KL-1000-03 KL-1000-03

Press frame 400 mm long Mounting bracket for press frame Hydraulic cylinder 28 t Pressure spindle Retainer adaptor for pressure spindle

1 1 1 1 1

Mounting Bracket for Press Frame

This tool is used to fix the mobile 28 t press fame KL-1000-01, the 17 t press frame KL-0043-900 or any other press frame of the KL-0039-..Series. 2 1/4"-14 UNS

Thus, the respective KLANN press frame can be used as a stationary bench press. Retaining thread: ................................................. 2 1/4"-14 UNS

Note: ⇒ For universal press- / support sleeve sets such as KL-0039-160 or KL-0039-170 for pressing out and pressing in silentblocs, ball joints and bushes, please refer to page 4-06. ⇒ For universal press pieces of the KL-0039-.. Series for pressing out and pressing in wheel bearings please refer to page 3-09. ⇒ For press- / support sleeves specific to particular vehicles please refer to the sleeve sets of the respective complete tool sets.

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HGV Pulling Devices for Silentblocs/Bushes KL-1010-Series !!!!! The replacement of split silentblocs has been so far a big problem for the mechanic, as they are difficult to remove and, moreover, have to be replaced under severe pre-tensioning conditions. The KLANN Pulling Devices for HGV-Silentblocs / Bushes of the KL-1010-... Series in conjunction with the hydraulicpumps KL-0215-35 M25, KL-0215-36 M25 or KL-0215-37 M25 (hose, coupling, adaptor and manometer included) enable a quick, professional and safe removal and replacement of split silentblocs with transmission bore e.g. on stabilizers, thrust rods, leaf spring eyes, spring supports or any other axle suspension components. Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

Advantages: • Substantial time- and cost savings • Easy handling • The hydr. cylinder 17 t KL-0040-2500 is universal and can be used on other KLANN tools.

⇒ Application example / Procedure: 1.

German Utility Model

Identify bore-Ø and choose tool from table on page 11-07.

Split silentbloc with transmission bore

2.

Removal: Extract silentbloc.

Press piece removal

KL-0040-2552

Pull spindle

Shoulder nut Support sleeve long

3.

KL-0040-2500

Replacement: 1. Pretension silentbloc. Pretension silentbloc Silentbloc

KL-0040-2552

Shoulder nut

Pull spindle Spring press piece

4.

KL-0040-2500

Conical sleeve

Spring press piece Silentbloc

Conical sleeve

Replacement: 2. Insert silentbloc. Conical sleeve

KL-0040-2552

Pull spindle

Shoulder nut Spring press piece

Conical sleeve

Support sleeve short

KL-0040-2500

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HGV Pulling Devices for Silentblocs/Bushes KL-1010-Series !!!!! The pulling devices of the tried and tested KLANN-Modular Assembly System consist of a sleeve set with the required diameters, the relative drive set and the 17 t hydraulic cylinder KL-0040-2500. The big advantage of this system is that only a small number of further components are required for other diameters or fields of application. (⇒ substantial cost savings) Pulling Device Drive Set

Support sleeve long

Support sleeve short

Hydraulic cylinder 17 t

Adaptor M42x2 to Ø30

Pull spindle

Shoulder nut

Sleeve set

Centring ring

Conical sleeve

Centring ring

Spring press piece

Press piece, removal

German Utility Model

Table of Pulling Devices (without hydraulic cylinder): Bore-Ø Application examples

Part No. Drive Set

Part No. Sleeve Set

(without hydraulic cylinder)

Ø 45 mm (silentbloc-Ø removed 48 mm)

KL-1010-105

KL-1010-180

KL-1010-105

KL-1010-190

KL-1010-101 A

KL-1010-110

KL-1010-101 A

KL-1010-170

KL-1010-101 A

KL-1010-120

KL-1010-101 A

KL-1010-130

KL-1010-101 A

KL-1010-140 A

KL-1010-103

KL-1010-210 A

KL-1010-103

KL-1010-220

KL-1010-103

KL-1010-160

e.g. MAN buses (articulated bus 313/3) stabilizer front axle

Ø 48 mm (silentbloc-Ø removed 50 mm) e.g. MAN buses (articulated bus 313/3) stabilizer front axle

Ø 55 mm (silentbloc-Ø removed 57 mm) e.g. MAN 4WD L80 (12t), L90 (13t), M34 (14t), M78 (18t) front spring bracket at the back

Ø 58 mm (silentbloc-Ø removed 60 mm) e.g. Mercedes SK leaf spring

Ø 60 mm (silentbloc-Ø removed 62 mm) e.g. Mercedes Actros leaf spring at the front

Ø 63 mm (silentbloc-Ø removed 65 mm) e.g. MAN TGA front spring bracket at the back

Ø 65 mm (silentbloc-Ø removed 70 mm) e.g. Mercedes Actros stabilizer strut at the front

Ø 68 mm (silentbloc-Ø removed 70 mm) e.g. MAN F2000 leaf spring

Ø 75 mm (silentbloc-Ø removed 80 mm) e.g. Mercedes Actros, Atego rear axle stabilizer strut

Ø 84 mm (silentbloc-Ø removed 87 mm) e.g. Mercedes buses O405, O408, Citaro

NKW

Note: ⇒ For the above mentioned applications only one hydraulic cylinder KL-0040-2500 is required ⇐

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HGV KL-1010-104 Drive Set for silentbloc

KL-1010-104

up to Ø 50 mm with hydr. cyl. 17 t consists of:

KL-1010-105 Part No. KL-0040-2500 KL-1010-105

KL-1010-1050

Description Hydraulic cylinder 17 t (without coupling) Drive set (without hydraulic cylinder)

Qty. 1 1

KL-1010-105 Drive Set without hydraulic cylinder Part No. KL-0040-2552 KL-0040-2544 KL-1010-1050

KL-0040-2544

consists of:

Description Adaptor M42x2 to Ø 30 mm Pull spindle M16 with shoulder nut Drive sleeve set

Qty. 1 1 1

KL-0040-2544 Pull Spindle M16 with shoulder nut Part No. KL-0040-2544-1 KL-0040-2544-2

consists of:

Description Pull spindle M16 Shoulder nut

Qty. 1 1

KL-1010-1050 Drive Sleeve Set Part No. KL-1010-1052 KL-1010-1051

Description Support sleeve, long Support sleeve, short

consists of: outer-Ø 62mm 62mm

inner-Ø 52mm 52mm

Qty. 1 1

KL-1010-100 A Drive Set for silentbloc

KL-1010-100 A

up to Ø 70 mm with hydr. cyl. 17 t KL-1010-101 A

consists of: Part No. KL-0040-2500 KL-1010-101 A

KL-1010-1010

Description Hydraulic cylinder 17 t (without coupling) Drive set without hydraulic cylinder

Qty. 1 1

KL-1010-101 A Drive Set without hydraulic cylinder Part No. KL-0040-2552 KL-0039-1920 KL-1010-1010

KL-0039-1920

consists of:

Description Adaptor M42x2 to Ø 30 mm Pull spindle M20 with clamping nut Drive sleeve set

Qty. 1 1 1

KL-0039-1920 Pull Spindle M20 with clamping nut consists of: Part No. KL-0039-1920-1 KL-0040-3009

Description Pull spindle M20 Clamping nut

Qty. 1 1

KL-1010-1010 Drive Sleeve Set Part No. KL-1010-1001 KL-1010-1006

KL-1010-102

Description Support sleeve, long Support sleeve, short

consists of: Outer-Ø 79.5mm 79.5mm

Inner-Ø 70mm 70mm

Qty. 1 1

KL-1010-102 Drive Set for silentbloc up to Ø 90mm with hydr. cyl. 17 t KL-1010-103

KL-1010-1030

consists of: Part No. KL-0040-2500 KL-1010-103

Description Hydraulic cylinder 17 t (without coupling) Drive set (without hydraulic cylinder)

Qty. 1 1

KL-1010-103 Drive Set without hydraulic cylinder Part No. KL-0040-2552 KL-0039-1920 KL-1010-1030

KL-0039-1920

consists of:

Description Adaptor M42x2 to Ø 30 mm Pull spindle M20 with clamping nut Drive sleeve set

Qty. 1 1 1

KL-0039-1920 Pull Spindle M20 with clamping nut Part No. KL-0039-1920-1 KL-0040-3009

consists of:

Description Pull spindle M20 Clamping nut

Qty. 1 1

KL-1010-1030 Drive Sleeve Set Part No. KL-1010-1003 KL-1010-1004

NKW

Description Support sleeve, long Support sleeve, short

11-08 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

consists of: Outer-Ø 99.5mm 99.5mm

Inner-Ø 90mm 90mm

Qty. 1 1


HGV KL-1010-11

KL-1010-100 A

KL-1010-11 Pulling Device

(German Utility Model) for HGV-silentbloc Ø 55mm with hydraulic cylinder 17 t

KL-1010-101 A KL-0040-2500

KL-1010-1001 KL-1010-1006

Suitable for split silentblocs with bore-Ø 55mm (removed 57mm) e.g. MAN 4WD L80 (12t), L90 (13t), M34 (14t), M78 (18t) front spring bracket at the back.

KL-0040-2552

The pulling device for HGV-silentbloc KL-1010-11, in conjunction with a hydraulic pump, enables the fast, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0039-1920-1

KL-0040-3009

KL-1010-110

Removal and replacement of the silentbloc can either be carried out at a work bench or directly on the vehicle, provided there is enough space available. Specification:

Silentbloc extraction

Ø 55 mm

Part No. KL-1010-11

Description Pulling device for HGV-silentbloc Ø 55 mm, with hydraulic cylinder 17 t

Qty. 1

consists of:

Silentbloc insertion

KL-1010-100 A KL-1010-110

Drive set (see page 11-08) Press piece- / sleeve set

Part No. KL-1010-110

Description Press piece- / sleeve set Ø 55 mm

1 1 Qty. 1

consists of:

KL-1010-1101 KL-1010-1102 KL-1010-1103 KL-1010-1104 KL-1010-1105

Conical sleeve Ø 55 mm Spring press piece Ø 55 mm Centring ring Ø 55 mm Centring ring Ø 55 mm / Ø 70 mm Press piece, removal Ø 55 mm

1 1 1 1 1

KL-1010-12 KL-1010-100 A KL-1010-101 A KL-0040-2500

KL-1010-1001 KL-1010-1006

KL-0040-3009

KL-1010-12 Pulling Device

(German Utility Model) for HGV-silentbloc Ø 60mm with hydraulic cylinder 17 t

Suitable for split silentblocs with bore-Ø 60mm (removed 62mm) e.g. Mercedes Actros leaf spring at the front.

KL-0040-2552

The pulling device for HGV-silentbloc KL-1010-12, in conjunction with a hydraulic pump, enables the fast, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0039-1920-1

KL-1010-120

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available. Specification: Part No. KL-1010-12

Silentbloc extraction

Ø 60 mm

Silentbloc insertion

Description Pulling device for HGV-silentbloc Ø 60 mm, with hydraulic cylinder 17 t

Qty. 1

consists of:

KL-1010-100 A KL-1010-120

Drive set (see page 11-08) Press piece- /sleeve set

Part No. KL-1010-120

Description Press piece- /sleeve set Ø 60 mm

1 1 Qty. 1

consists of:

KL-1010-1201 KL-1010-1202 KL-1010-1203 KL-1010-1204 KL-1010-1205

Conical sleeve Ø 60 mm Spring press piece Ø 60 mm Centring ring Ø 60 mm Centring ring Ø 60 mm / Ø 70 mm Press piece, removal Ø 60 mm

1 1 1 1 1

11-09 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

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HGV KL-1010-13 KL-1010-100 A

KL-1010-13

KL-1010-101 A

Pulling Device (German Utility Model) for HGV-silentbloc Ø 63 mm with hydraulic cylinder 17 t

KL-0040-2500

Suitable for split silentblocs with bore-Ø 63 mm (removed 65 mm) e.g. MAN TGA front spring bracket at the back. KL-1010-1001 KL-1010-1006

The pulling device for HGV-silentbloc KL-1010-13, in conjunction with a hydraulic pump, enables the fast, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0040-2552

KL-0039-1920-1

KL-0040-3009

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

KL-1010-130

Specification: Part No. KL-1010-13 Silentbloc insertion

Ø 63 mm

consists of: KL-1010-100 A KL-1010-130 Part No. KL-1010-130 consists of: KL-1010-1301 KL-1010-1302 KL-1010-1303 KL-1010-1304 KL-1010-1305

Silentbloc extraction

Description Pulling device for HGV-silentbloc Ø 63 mm, with hydraulic cylinder 17 t Drive set (see page 11-08) Press piece- / Sleeve Set Description Press piece- / Sleeve Set Ø 63 mm Conical sleeve Ø 63 mm Spring press piece Ø 63 mm Centring ring Ø 63 mm Centring ring Ø 63 mm / Ø 70 mm Press piece, removal Ø 63 mm

Qty. 1

1 1 Qty. 1 1 1 1 1 1

KL-1010-14 A KL-1010-100 A KL-1010-101 A

KL-1010-14 A Pulling Device (German Utility Model) for HGV-silentbloc Ø 65mm with hydraulic cylinder 17 t

KL-0040-2500

KL-1010-1001 KL-1010-1006

KL-0040-3009

Suitable for split silentblocs with bore-Ø 65 mm (removed 70 mm) e.g. Mercedes Actros front axle strut stabilizer.

KL-0040-2552

The pulling device for HGV-silentbloc KL-1010-14 A in conjunction with a hydraulic pump enables the fast, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0039-1920-1

KL-1010-140 A

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available. Specification: Silentbloc insertion

Ø 65 mm

Silentbloc extraction

NKW

Part No. KL-1010-14 A consists of: KL-1010-100 A KL-1010-140 A Part No. KL-1010-140 A consists of: KL-1010-1401 KL-1010-1402 A KL-1010-1403 KL-1010-1404 KL-1010-1406

Description Pulling device for HGV-silentbloc Ø 65 mm, with hydraulic cylinder 17 t Drive set (see page 11-08) Press piece- / sleeve set Description Press piece- / sleeve set Ø 65 mm Conical sleeve Ø 65 mm Spring press piece Ø 65 mm Centring ring Ø 65 mm Centring ring Ø 65 mm Presss piece, removal Ø 65 mm

11-10 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

Qty. 1

1 1 Qty. 1 1 1 1 1 1


HGV KL-1010-16 KL-1010-102

KL-1010-16

KL-1010-103 KL-0040-2500

Pulling Device (German Utility Model) for HGV-silentbloc Ø 84 mm with hydraulic cylinder 17 t

Suitable for split silentblocs with bore-Ø 84 mm (removed 87 mm) e.g. Mercedes buses O405, O408, Citaro. KL-1010-1003 KL-1010-1004

KL-0040-2552

The pulling device for HGV-silentbloc KL-1010-16, in conjunction with a hydraulic pump, enables the fast, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0039-1920-1

KL-0040-3009

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

KL-1010-160

Specification:

Silentbloc extraction

Part No. KL-1010-16

Description Pulling device for HGV-silentbloc Ø 84 mm, with hydraulic cylinder 17 t

Qty. 1

consists of:

Ø 84 mm

Silentbloc insertion

KL-1010-102 KL-1010-160

Drive set (see page 11-08) Press piece- / sleeve set

Part No. KL-1010-160

Description Press piece- / sleeve set Ø 84 mm

KL-1010-17

KL-1010-100 A KL-1010-101 A

Conical sleeve Ø 84 mm Spring press piece Ø 84 mm Centring ring Ø 84 mm Centring ring Ø 84 mm / Ø 90 mm Press piece, removal Ø 84 mm

KL-1010-17

KL-0040-2500

KL-0040-3009

Qty. 1

consists of

KL-1010-1601 KL-1010-1602 KL-1010-1603 KL-1010-1604 KL-1010-1605

KL-1010-1001 KL-1010-1006

1 1

1 1 1 1 1

Pulling Device (German Utility Model) for HGV-silentbloc Ø 58 mm with hydraulic cylinder

Suitable for split silentblocs with bore-Ø 58 mm (removed 60mm) e.g. Mercedes SK leaf spring.

KL-0040-2552

The pulling device for HGV-silentbloc KL-1010-17, in conjunction with a hydraulic pump, enables the fast, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0039-1920-1

KL-1010-170

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available. Specification: Silentbloc extraction

Ø 58 mm

Silentbloc insertion

Part No. KL-1010-17

Description Pulling device for HGV-silentbloc Ø 58 mm, with hydraulic cylinder 17 t

Qty. 1

consists of

KL-1010-100 A KL-1010-170

Drive set (see page 11-08) Press piece- / Sleeve Set

Part No. KL-1010-170

Description Press piece- / sleeve set Ø 58 mm

1 1 Qty. 1

consists of

KL-1010-1701 KL-1010-1702 KL-1010-1703 KL-1010-1704 KL-1010-1705

Conical sleeve Ø 58 mm Spring press piece Ø 58 mm Centring ring Ø 58 mm Centring ring Ø 58 mm / Ø 70 mm Press piece, removal Ø 58 mm

1 1 1 1 1

11-11 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4Cn

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HGV KL-1010-20

KL-1010-104

KL-1010-20 Pulling Device (German Utility Model) for HGV-silentbloc Ø 45 mm and Ø 48 mm with hydraulic cylinder 17 t

KL-1010-105

KL-1010-1052

KL-1010-1051 KL-0040-2552

Suitable for split silentblocs with bore-Ø 45 mm (removed 48 mm) and Ø 48 mm (removed 50 mm) e.g. MAN buses (articulated bus 313/3) stabilizer front axle.

KL-0040-2500

The pulling device for HGV-silentbloc KL-1010-20, in conjunction with a hydraulic pump, enables the quick, professional and safe removal and replacement of split silentblocs on anti-roll bar struts. Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

KL-0040-2544-1

KL-0040-2544-2

KL-1010-180

Ø 45 mm and Ø 48 mm

KL-1010-190

Specification: Part No. KL-1010-20

Description Pulling device for HGV-silentbloc Ø 45 mm, with hydraulic cylinder

Qty. 1

consists of:

Silenbloc extraction

KL-1010-104 KL-1010-180 KL-1010-190

Drive set (see page 11-08) Press piece- / sleeve set Ø 45 mm Press piece- / sleeve set Ø 48 mm

1 1 1

Part No. KL-1010-180

Description Press piece- / sleeve set Ø 45 mm

Qty. 1

consists of:

Silentbloc insertion

KL-1010-1801 KL-1010-1802 KL-1010-1803 KL-1010-1804 KL-1010-1805

Conical sleeve Ø 45 mm Spring press piece Ø 45 mm Centring ring Ø 45 mm Centring ring Ø 45 mm / Ø 52 mm Press piece, removal Ø 45 mm

Part No. KL-1010-190

Description Press piece- / sleeve set Ø 48 mm

1 1 1 1 1 Qty. 1

consists of:

KL-1010-18

KL-1010-104 KL-1010-105

KL-1010-1052

KL-1010-1051 KL-0040-2552

KL-0040-2544-2

KL-0040-2500

KL-1010-1901 KL-1010-1902 KL-1010-1903 KL-1010-1904 KL-1010-1905

Conical sleeve Ø 48 mm Spring press piece Ø 48 mm Centring ring Ø 48 mm Centring ring Ø 48 mm / Ø 52 mm Press piece, removal Ø 48 mm

1 1 1 1 1

KL-1010-18 Pulling Device

(German Utility Model) for HGV-silentbloc Ø 45 mm with hydraulic cylinder 17 t

KL-0040-2544-1

As KL-1010-20, however, suitable for split silentblocs with bore-Ø 45 mm (removed 48 mm) e.g. MAN buses (articulated bus 313/3) stabilizer front axle

KL-1010-180

Ø 45 mm

Lieferumfang: Part No. KL-1010-18

Silentbloc extraction

Description Pulling device for HGV-silentbloc Ø 45 mm, with hydr. cylinder

Qty. 1

consists of:

Silentbloc insertion

KL-1010-104 KL-1010-180

Drive set (see page 11-08) Press piece- / sleeve set

Part No. KL-1010-180

Description Press piece- / sleeve set Ø 45 mm

1 1 Qty. 1

consists of:

KL-1010-1801 KL-1010-1802 KL-1010-1803 KL-1010-1804 KL-1010-1805

NKW

Conical sleeve Ø 45 mm Spring press piece Ø 45 mm Centring ring Ø 45 mm Centring ring Ø 45 mm / Ø 52 mm Press piece, removal Ø 45 mm

11-12 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

1 1 1 1 1


HGV KL-1010-19 KL-1010-105

KL-1010-1052

KL-1010-1051 KL-0040-2552

KL-1010-104

KL-0040-2500

(German Utility Model) for HGV-silentbloc Ø 48 mm with hydraulic cylinder 17 t

Suitable for split silentblocs with bore-Ø 48 mm (removed 50 mm) e.g. MAN buses (articulated bus 313/3) stabilizer front axle. The pulling device for HGV-silentbloc KL-1010-19, in conjunction with a hydraulic pump, enables the quick, professional and safe removal and replacement of split silentblocs on anti-roll bar struts. Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

KL-0040-2544-1

KL-0040-2544-2

KL-1010-19 Pulling Device

KL-1010-190

Specification: Silentbloc extraction

Ø 48 mm

Part No. KL-1010-19

Description Pulling device for HGV-silentbloc Ø 48 mm, with hydraulic cylinder

Qty. 1

consists of:

Silentbloc insertion

KL-1010-104 KL-1010-190

Drive set (see page 11-08) Press piece- /sleeve set

Part No. KL-1010-190

Description Press piece- /sleeve set Ø 48 mm

KL-1010-103

KL-1010-1003

KL-1010-1004 KL-0040-2552

KL-0040-3009

KL-1010-102

KL-0040-2500

Qty. 1

consists of:

KL-1010-1901 KL-1010-1902 KL-1010-1903 KL-1010-1904 KL-1010-1905

KL-1010-22

1 1

Conical sleeve Ø 48 mm Spring press piece Ø 48 mm Centring ring Ø 48 mm Centring ring Ø 48 mm / Ø 52 mm Press piece, removal Ø 48 mm

KL-1010-22

1 1 1 1 1

Pulling Device (German Utility Model) for HGV-silentbloc Ø 75 mm with hydraulic cylinder 17 t

Suitable for split silentblocs with bore-Ø 75 mm (removed 80 mm) e.g. Mercedes Actros and Atego rear axle anti-roll bar strut. The pulling device for HGV-silentbloc KL-1010-22, in conjunction with a hydraulic pump, enables the quick, professional and safe removal and replacement of split silentblocs on anti-roll bar struts.

KL-0039-1920-1

KL-1010-220

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available. Specification: Silentbloc extraction

Ø 75 mm

Part No. KL-1010-22

Description Pulling device for HGV-silentbloc Ø 75 mm, with hydraulic cylinder 17 t

Qty. 1

consists of:

Silentbloc insertion

KL-1010-102 KL-1010-220

Drive set (see page 11-08) Press piece- /sleeve set Ø 75 mm

1 1

Part No. KL-1010-220

Description Press piece- /sleeve set Ø 75 mm

Qty. 1

consists of:

KL-1010-2201 KL-1010-2202 KL-1010-2203 KL-1010-2204 KL-1010-2205 KL-1010-2206

Conical sleeve Ø 75 mm Spring press piece Ø 75 mm Centring ring Ø 75 mm Centring ring Ø 75 mm Press piece, removal Ø75 mm Support ring

1 1 1 1 1 1

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HGV KL-1010-21 A KL-1010-102

KL-1010-103

KL-1010-1003

KL-1010-1004 KL-0040-2552

KL-0040-2500

KL-1010-21 A Pulling Device (German Utility Model) for HGV-silentbloc Ø 68 mm, with hydraulic cylinder 17 t

Suitable for split and closed silentblocs with bore-Ø 68 mm (split silentbloc removed Ø-70 mm) e.g. Mercedes Actros and Atego rear axle anti-roll bar strut .

KL-0039-1920-1

KL-0040-3009

The pulling device for HGV-silentbloc KL-1010-21 A, in conjunction with a hydraulic pump, enables the quick, professional and safe removal and replacement of split and closed silentblocs on anti-roll bar struts.

KL-1010-210 A

Ø 68 mm

Closed silentbloc

Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

Split silentbloc

Note: For the removal and replacement of closed silentblocs, only the press piece KL-1010-2106 and the drive set KL-1010-102 are required. Silentbloc extraction

Specification: Part No. KL-1010-21 A Split silentbloc insertion

Description Pulling device for HGV-silentbloc Ø 68 mm, with hydraulic cylinder 17 t

Qty. 1

consists of:

KL-1010-102

Drive set Ø 90 mm with hydr. cyl.

1

KL-1010-210 A

Press piece- / sleeve set Ø 68 mm

1

Part No. KL-1010-210 A

Description Press piece- / sleeve set Ø 68 mm

Qty. 1

consists of:

Closed silentbloc insertion

KL-1010-2101 KL-1010-2102 KL-1010-2103 KL-1010-2104 KL-1010-2105 KL-1010-2106

NKW 11-14 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE4C

Conical sleeve Ø 68 mm Spring press piece Ø 68 mm Centring ring Ø 68 mm Centring ring Ø 68 mm Press piece, removal Ø 68 mm Press piece Ø 68 mm (for closed silentblocs )

1 1 1 1 1 1


HGV KL-1010-51

KL-1010-51

Pressing Device for HGV-silentbloc Ø 85 mm, with press frame and hydr. cylinder 28 t (German Utility Model)

KL-1010-500

Suitable for split silentblocs with bore-Ø 85 mm (removed 88 mm) e.g. Mercedes Actros and Atego rear axle anti-roll bar.

28 t. KL-1010-501

The pressing device for HGV-silentbloc KL-1010-51, in conjunction with a hydraulic pump, enables the quick, professional and safe removal and replacement of split silentblocs on anti-roll bars. Removal and replacement of the silentblocs can either be carried out at a work bench or directly on the vehicle, provided there is enough space available.

Advantages

KL-1010-1030

Substantial time savings

Repair can be carried out directly on the vehicle

The tool is easy to operate

The hydraulic cylinder 28 t KL-0040-2800 can be used on other KLANN tools to exert thrust or compression force.

Specification: KL-1010-510

Part No. KL-1010-51

Description Pressing device with hydr. cyl. 28 t

Qty. 1

Drive set Ø 70 mm with press frame and hydr. cyl. 28 t Press piece- / sleeve set Ø 85 mm

1

Description Drive set Ø 70 mm with press frame and hydr. cyl. 28 t

Qty. 1

consists of:

KL-1010-500 KL-1010-510 Part No. KL-1010-500

1

consists of:

Silentbloc

Ø 85 mm

KL-0040-2800 KL-1010-501

Hydraulic cylinder 28 t Drive set Ø 70 mm without hydraulic cylinder

1 1

Part No. KL-1010-501

Description Drive set Ø 70 mm without hydraulic cylinder

Qty. 1

consists of:

KL-1000-01 KL-0039-1004 Press out silentbloc

KL-0040-2810 KL-1010-1030

Press frame Retainer adaptor for pressure spindle Ø18 mm with O-ring Pressure spindle M24 Drive sleeve set Ø 90 mm

Part No. KL-1010-1030

Description Drive sleeve set Ø 90 mm

1 1 1 1 Qty. 1

consists of:

KL-1010-1003 KL-1010-1004

Support sleeve, long, Ø 90 mm Support sleeve, short, Ø 90 mm

Part No. KL-1010-510

Description Press piece- / sleeve set Ø 85 mm

1 1 Qty. 1

consists of:

Press in silentbloc

KL-1010-5101 KL-1010-5102 KL-1010-5103 KL-1010-5104 KL-1010-5105

Conical sleeve Ø 85 mm Spring press piece Ø 85 mm Centring ring Ø 85 mm Centring ring Ø 85 mm Press piece, removal Ø 85 mm

1 1 1 1 1

Note: The pressing device KL-1010-51 can also be used with hydr. cylinder 17 t KL-0040-2500 in conjunction with adaptors KL-0039-1002 and KL-0174-562 as well as with pressure spindle KL-0039-1931.

11-15 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C

NKW


HGV KL-1011-11

28 t.

KL-1011-11 Pulling Device for HGV-silentbloc Ø 139 mm with hydraulic cylinder 28 t Suitable for silentblocs with bore-Ø 139 mm e.g. SAF INTRADISC plus pneumatic spring axles

KL-1011-110

The pulling device for HGV-silentbloc KL-1011-11 in conjunction with a hydraulic pump, enables the quick, professional and safe removal and replacement of silentblocs on axles.

KL-0040-2841

KL-1011-111

Advantages

Silentbloc

Time savings of up to 4 hours

Repair and replacement can be carried out directly on the vehicle

The tool is easy to operate

The hydraulic cylinder 28t KL-0040-2800 can be used on other KLANN tools to exert thrust or compression force.

Specification: Part No. KL-1011-11

Description Pulling device with hydraulic cylinder 28 t

Qty. 1

consists of:

KL-1011-110 Silentbloc extraction

KL-0040-2800 Part No. KL-1011-110

Pulling device without hydraulic cylinder 28 t Hydraulic cylinder 28t Description Pulling device without hydraulic cylinder 28 t

1 1 Qty. 1

consists of:

KL-1011-111 KL-0040-2841

Sleeve set Pull spindle M24 with nut

Part No. KL-1011-111

Description Sleeve set

1 1 Qty. 1

consists of:

Silentbloc insertion

KL-1011-1101 KL-1011-1102 KL-1011-1103 KL-1011-1104

Conical sleeve Ø 139 mm Press piece Support sleeve Housing cap

1 1 1 1

Part No. KL-0040-2841

Description Pull spindle M24 with nut

Qty. 1

consists of:

KL-0040-2841-1 KL-0040-2812-3

Pull spindle M24 x 650 Clamping nut Ø 40 mm, M24

1 1

Note: The pulling device KL-1011-11 can also be used with the hydraulic cylinder 17 t KL-0040-2500 in conjunction with adaptor KL-0039-1002, centring ring Ø40 KL-0039-1340 and pull spindle with nut KL-0039-1920.

NKW 11-16 Copyright KLANN-Spezial-Werkzeugbau-GmbH NE.4C


Spezial-Werkzeugbau-GmbH

Sonderwerkzeuge Specialist Tools Specialist Tools Specialist jigs and fixtures and taylor-made tools e. g. for the automotive industry.

Locking and adjusting tool for camshafts Locking tool for balancer shaft

Mounting tool for oil jet nozzle TDC-Locking tool for crankshaft

Locking device for flywheel

ImpressumLegal Legaladvice advice Impressum Due to continuous improvements and adaptations to state-of-the-art technology, we reserve the right to make modifications regarding design, dimensions, weights and features as well as performance.

Errors and omissions excepted. Any reproduction, also in extracts, is subject to the prior and written approval of KLANN-SpezialWerkzeugbau GmbH.

So, the right to adjustment or additional delivery of goods already delivered is excluded. Cuts and cancellations can be made at any time without the right to legal claim.

All rights reserved.

All indications regarding use and safety are given for information only and without any commitment. In no case do they substitute legal prescriptions or rules or regulations of the Employer’s Liability Insurance Association.

We refer to our terms and conditons of payment and delivery under the designation ‚Impressum’ (Legal Advice) at www.klann-online.de. © Copyright by KLANN-Spezial-Werkzeugbau GmbH Donaueschingen

Partner in der

- Gruppe


Always a solution ahead. Special Tools for Vehicle Service and Repair

Spezial-Werkzeugbau-GmbH When it comes to facilitating and optimizing professional vehicle repair, KLANN’s special tools are the tools of choice, worldwide. For more than 30 years, we have been developing and manufacturing innovative special tools for all types of vehicles. It is our primary objective to make repairs safer, easier and faster and thus more economical. To achieve this goal we continuously design and develop premium tools in our own fully equipped workshop. As a result, we are able to immediately respond to our customers’ needs and requirements. As it has always been our aim to strive for consistent high-quality products we manufacture our tools with state-of-the-art technology and provide practical training directly on the vehicle in our training room.

More information?!

KLANN-Spezial-Werkzeugbau-GmbH

KLANN UK

Breslauer Strasse 41 78166 Donaueschingen Postfach 1329 78154 Donaueschingen - GERMANY

KLANN Tools Limited Suite T4, The Tannery Building Tannery Lane Bramley, Guildford, Surrey - ENGLAND

Tel.: +49 (0) 771 / 8 32 23-0 Fax: +49 (0) 771 / 8 32 23-90 E-Mail: info@klann-online.de Internet: http://www.klann-online.de

Tel.: +44 (0) 1483-893175 Fax: +44 (0) 1483-893960 E-Mail: sales@klanntools.co.uk Internet: http://www.klanntools.co.uk

KLANN USA

KLANN France

KLANN Tools Inc. 7187 Bryhawke Circle, Suite 700 North Charleston South Carolina 29418 - USA

KLANN France S.A.R.L. 6-10, Rue du Bois du Pont B.P. 79144 Cergy Pontoise CEDEX Z.I. Béthunes F-95310 St. Ouen-l’Aumône - FRANCE

Tel.: +1 843 225 5015 Fax: +1 843 225 5020 E-Mail: klanntools@knology.net Internet: http://www.klanngedore.com

Tel.: +33 (0) 1.34.40.16.60 Fax: +33 (0) 1.34.40.16.61 E-Mail: Klann.France@wanadoo.fr

Partner in the

- Group

© KLANN-Spezial-Werkzeugbau-GmbH Specifications may be changed without notice!

More information and specialist tools are available in our main catalogue or at www.klann-online.de

Printed 03/09

Distributed by:

Utillaje klann  

Utillaje klann

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