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Innovators of High-Production, Cost Efficient Gas Equipment ™

HAND TORCHES

CUT, WELD, BRAZE

GOUGING RODS / TIPS

THE DIFFERENCE IS IN THE TIP

HEATING HEADS

SCRAP CUTTING

REPLACEMENT TIPS

BEVELING TIPS

WELDING / CUTTING KITS

MACHINE TORCHES

FLAME TECHNOLOGIES, INC.

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

Certificate of Quality Meeting and exceeding customer expectations with quality products and services while constantly focusing on continuous improvements are Flame Technologies, Inc. commitments to our valued partners. Our quality goal is permanently improving our business processes, including our production processes to be more efficient, and produce reliable products. Our senior management works to enhance the satisfaction of all parties. Quality and cost consciousness have been complementary considerations in the development of our company since 1980. These processes begin with quality raw materials from ISO 9000 and UL approved vendors. The production is managed with integrated manufacturing software system by 26-year-old metals industry vendor. Seamless systems to meet the users’ demands are absolutely mandatory instruments to this goal. The Flame Technologies quality management system follows a strict business process approach and is logically structured with the quality relevant activities. One of the most important principles in our system is to manufacture product quality and 100% testing of all products for warranty. We give priority to preventing and avoiding defects. The necessary information for efficient quality management is taken from company database systems, systematically analyzed and evaluated. The effectiveness of the system is verified by internal audits. Safety, agility, reliability and increased efficiency are what Flame Technologies, Inc. builds into our complete line of gas apparatus products. Customer satisfaction is the gauge of success for the quality of our products. Founded 1980 President: Michael “Shawn” Toops

703 Cypress Creek Road Cedar Park, Texas 78613 Web: www.flametechnologies.com Quality inspected and certified by Steve Dodge, Vice President of Operations 05/07


CROSS REFERENCES/ TECHNICAL DATA

DIRECT REPLACEMENT CUTTING TIPS

Innovators of High-Production, Cost Efficient Gas Equipment


At present there is no standard method among Original Equipment Manufacturers (OEM) to designate tip sizes. The following charts were designed to provide operational data for the user, regardless of OEM, by utilizing the common denominators, OXYGEN ORIFICE DRILL SIZE and MATERIAL THICKNESS. 1.Use the Cross Reference Chart to find drill size of OEM tip to be used and apply to Operation and Performance Chart to determine operating parameters. Check metal thickness column to be sure tip is correct size for thickness to be cut. 2.Use the Operational and Performance Chart to determine drill size needed to cut specific thickness of metal. Select OEM tip and size from Cross Reference Chart.

STANDARD PRESSURE TIP SIZE CROSS-REFERENCE O.E.M size to corresponding oxygen orifice drill size

HIGH PRESSURE (DIVERGED) TIP SIZE CROSS REFERENCE O.E.M size to corresponding oxygen orifice drill size

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


GENERAL OPERATION AND PERFORMANCE DATA FOR FLAME TECH TIPS

STANDARD PRESSURE

The highlighted sizes will cover most applications

** Acetylene not to exceed 15 P.S.I.

HIGH PRESSURE (DIVERGED)

*NOTE: If using propylene or MGP gas, use high side range of this chart. If using natural gas use low side of range. NOTE: Data was compiled using mild steel as test material. This data should be used as a guide only. Your specific job may require slightly different pressures and speeds. However, the data will provide you with an excellent starting point if you begin on the low side and work up to the optimum speeds for maximum production. For thin plate through 3/8", slightly feathered or carburizing preheat flames are recommended. For heavy plate cutting, strong oxidizing preheat flames are recommended for piercing or starting the cut. The data on this chart was gathered using a 3-hose torch. All pressures were measured at the regulator using 25' of 1/4" diameter hose for sizes 5/0 through 5 and 25' of 3/8" hose for sizes 6 and larger. For hose lengths longer than 25', the drop is about 3 PSI per 25'. Therefore, pressures at the regulator must be adjusted accordingly. Values shown are for optimum results with FLAME TECH tips. Check for the actual requirements of your torch in that they vary for equal pressure versus injector type design and from one OEM to another.

CAUTION: HIGH GAS WITHDRAWAL RATES WILL REQUIRE MANIFOLDING OF CYLINDERS. CONSULT YOUR SUPPLIER FOR GASES

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

®

VICTOR STYLE FLAME TECH COMPLETE MEDIUM DUTY WELDING, CUTTING & HEATING OUTFIT

FTVMD-22 NOW WITH

CAPACITY: “T” GRADE HOSE • Cuts up to 6”, Welds up to 3/8” steel FEATURES: • Torch handle w/two stainless steel needle valves for fast, accurate flame adjustment UL LISTED NO. 6Z22 CUTTING ATTACHMENT TORCH HANDLE UL LISTED NO. 8J42 OXYGEN REGULATOR ACETYLENE REGULATOR UL LISTED NO. 8K32 HIGH PRESSURE GUAGE

UL ®

LISTED

• Torch Handle wall thickness design gives stronger strength & durability. • No screws or soldered parts on the torch handle for easier maintenance. • Torch handle has tough extruded brass for durability. • Cutting attachment has double “O” ring seal for quick, hand tight connection & leak free. • Cutting attachment head & body is forged brass for longer life. • Each welding nozzle has a swaged elbow tip and individual spiral mixer. • Hose Connection has 9/16” “B” fittings.

ADDITIONAL ACCESSORIES • Heating Head, Welding Nozzles (No 0, No 2, & No 4) • 15’ ¼” twin “T grade hose. • Tip cleaner, Goggles, Spark lighter & Check valves

FLAME TECH COMPLETE HEAVY DUTY WELDING, CUTTING & HEATING OUTFIT

FTVHD-21 CAPACITY: • Cuts up to 8”, Welds up to 1/2” steel FEATURES:

FLAME TECH CERTIFIED QUALITY

• Torch handle w/two stainless steel needle valves for fast, accurate flame adjustment • Increased torch handle wall thickness design gives stronger strength & durability. • No screws or soldered parts on the torch handle for easier maintenance. • Torch handle has tough extruded brass made for durability. • Cutting attachment has double “O” ring seal for quick, hand tight connection & leak free. • Cutting attachment head & body is forged brass for longer life. • Each welding nozzle has a swaged elbow tip and individual spiral mixer. • Hose Connection has 9/16” “B” fitting.

ADDITIONAL ACCESSORIES • Heating Head, Welding Nozzles (No 1, No 3, & No 5) • 20’ ¼” twin “T” grade hose. • Tip cleaner, Goggles, Spark lighter & Check valves

FLAME TECHNOLOGIES, INC.

01/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

VICTOR® STYLE U ®L LISTED & APPROVED

FTVSP-23 CAPACITY: • Cuts up to 8”, Welds up to 1/2” steel FEATURES: • UL Listed Torch and Regulators • Interchangeable with Victor® style components • Torch handle with stainless steel needle valves • Cutting Attachment has double “O” ring seal • Push type cutting oxygen lever for precise ease-on control • Regulators have forged brass bodies

ADDITIONAL ACCESSORIES: 15’ ¼” twin “T” grade hose 9/16” “B” Tip Cleaner, Goggles, Spark Lighter & Check Valves 1-101 size 1 cuts up to ¾” Size 2 welding nozzle welds up to 1/8”

HARRIS® STYLE

U ®L LISTED & APPROVED

HARRIS STYLE PIPELINER KIT AT A STEEL WORKERS PRICE

AVAILABLE IN CGA 300 OR 510

FTHSP-25 CAPACITY: • Cuts up to 6”, Welds up to 1/2” steel WITH LARGER TIPS FEATURES: • UL Listed Torch and Regulators • Interchangeable with Harrisr® style components • Torch handle with stainless steel needle valves • Cutting Attachment has double “O” ring seal • Easy-On cutting oxygen lever for precise control • Regulators have forged brass bodies

FLAME TECHNOLOGIES, INC.

ADDITIONAL ACCESSORIES: “T” grade hose 9/16” “B” fittings Goggles, Spark Lighter & Check Valves 6290 size 1 cuts up to ¾” Size 5 welding nozzle welds up to 1/8”

01/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

MEDIUM DUTY & HEAVY DUTY REGULATORS – SINGLE STAGE VICTOR® STYLE FEATURES: • Forged brass body & bonnet for maximum strength • Oxygen w/safety relief valve is set for safe operation • Sintered metal inlet filter to trap impurities • No soldered joints, for easy maintenance • Easy to read dual scale gauges with virtually unbreakable screw-on lens. LISTED File # 8J42

ACETYLENE REGULATORS VHAR-21 & VMAR-22

FUEL GAS REGULATORS VHFR-21 & VMFR-22

FLAME TECHNOLOGIES, INC.

UL ®

OXYGEN REGULATORS VHOR-21 & VMOR-22

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

VICTOR® STYLE MEDIUM & HEAVY DUTY TORCH HANDLES & CUTTING ATTACHMENTS NEW RETAIL DISPLAY PACKAGING

UL ® MD CUTTING ATTACHMENT VCAM-22

LISTED File # 6Z22

MD TORCH HANDLE VTHM-22

HD CUTTING ATTACHMENT VCAH-21 CUTTING ATTACHMENTS • Double O-Ring to form a perfect gas-tight-seal • Head & Body is forged brass for longer life • Two Stainless steel tubes and lever for strength

FLAME TECHNOLOGIES, INC.

100-FL

HD TORCH HANDLE VTHH-21

TORCH HANDLES • Tough extruded brass handle for durability • Stainless steel needle valves for fast accurate flame adjustment • No screws or soldered parts

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

FLOW METER REGULATORS

100-FL-AR-60-580

100-FL-CD-60-320 Features: ƒ Economy style combination Regulator and Flow meter in one unit, single stage piston design. ƒ Preset pressure output at 50 psig, machined brass body, polycarbonate flow tube and outer cover are impact resistant for maximum durability. Compact lightweight construction. ƒ Designed for MIG & TIG applications providing accurate regulation of gas flow. ƒ Dual scale gauge with unbreakable polycarbonate lens for durability. Specifications: ƒ 0-60 SCFH Flow, Preset output 50 psig for Argon & CO2, Weight 1 lb 6 oz ƒ Outlet fitting: 5/8”-18 RH Female “B”

FLAME TECHNOLOGIES, INC.

01/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

NITROGEN REGULATORS

HPPR-IN-700-580 HIGH PRESSURE PISTON REGULATOR Features: Piston design for precise stabilized control z Forged brass body and bonnet z

Sintered metal filter to trap impurities z Easy to read dual scale with 2 ½ “ gauges.

Applications: z

Ideal for high delivery pressure environment conditions

Specifications: z Maximum inlet pressure 0-3000 PSI z Maximum delivery pressure 50-700 PSI z Net weight 3.8 lbs. z CGA Connection 580 z Gas Service Nitrogen

FLAME TECHNOLOGIES, INC.

01/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

DELUXE

Model #H580BF

• Cylinder Contents Gauge • Rugged all brass body • “Piston Type” mechanism • Plastic hand tight CGA 580 inlet connection • Drilled and tapped for tie hook and string cutter

Retail-ready box style!

FLAME TECHNOLOGIES, INC.

01/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

FLAME TECHNOLOGIES SAFETY INFORMATION: HELIUM CYLINDER UNDER PRESSURE Never inhale helium from regulator balloon inflator. Can cause serious injury or instantaneous DEATH. Helium is a colorless, non-toxic, non-flammable gas which is lighter than air. It is considered an inactive gas and relatively safe to handle. When misused, however, it can cause serious injuries or death. Helium acts as a simple asphyxiant displacing oxygen. If the body is deprived of oxygen, even for a short period of time, DEATH or serious injury may occur. Exposure to atmospheres containing reduced oxygen (increased helium) will bring about unconsciousness without warning – so quickly, that you will not be able to help yourself. „ Read, understand and observe safety precautions on the cylinder neck label and the warning label on the side of the cylinder. „ Store and use helium cylinders in a well ventilated area and in an upright secured position so they cannot be knocked over. „ CYLINDERS MUST BE CHAINED TO A WALL OR PLACED IN A SAFETY STAND AT ALL TIMES. „ Close the cylinder valve after each use and when the cylinder is empty. Remove the regulator and replace the cylinder protective cap before transporting any helium cylinders. „ Use a cylinder cart to move cylinders. „ Always open cylinder valves very, very s-l-o-w-l-y. Stand to one side of the cylinder when opening the valve. Never stand directly in front of the cylinder or regulator. „ Do not breathe helium from cylinders or filled balloons. „ Do not open the cylinder valve before attaching a balloon regulator on the cylinder valve. „ Do not allow children or any unauthorized people to handle cylinders to use balloon filling equipment. „ NEVER LEAVE A CYLINDER IN A PUBLIC AREA. „ Never use any balloon regulator, cylinder or valve fitting that is damaged, leaking or malfunctioning. Repair product or replace immediately. „ Do not drop, drag, tip over or roll the helium cylinder on its side.

FLAME TECHNOLOGIES, INC.

01/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

FLAME TECHNOLOGIES, INC.

06/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

CUTTING TIP SAVER SPRAY Part # CTSS650Z

FLAME TECHNOLOGIES, INC.

06/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477 www.flametechnologies.com


®

HEATING, WELDING & BRAZING

IMPROVE (UPGRADE) YOUR EXISTING HEATING EQUIPMENT BY ATTACHING FLAME TECH COMPONENTS

HD HEATING HEADS Inferno Heavy Duty (HD) Heads are designed to operate with MPS gas, propylene, propane and natural gas. A wide selection of sizes delivers from 20,000 to 1,200,000 BTU's. HD heads are machined from solid bar stock. Internals are press fit and pinned with a large brass pin to prevent separation during backfire.

PNG HEATING HEADS Inferno Propane, Natural Gas (PNG) Heads are designed to operate with propane or natural gas. Shells are machined from solid copper bar stock. Internals are machined from bass which are press fit and pinned to prevent separation during backfire. A wide selection of sizes delivers from 200,000 to 1,200,000 BTU's.

SPOT HEATING HEADS Inferno Spot Heads are designed to operate with MPS gas, propylene, propane and natural gas. Spot heads are designed to provide a very concentrated flame. This new tool is useful for specialized heating, bending and washing applications. A wide selection of sizes delivers from 70,000 to 513,000 BTU's.

MAGNUM MIXERS Flame Tech "Magnum" mixers are designed for use with Victor®, Harris®, Airco®, Purox®, and Smith® torches. Using the "Magnum" mixer eliminates the need for mixer to gooseneck adapters and provides greater flows than original manufacturers' mixers.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEATING, WELDING GOOSENECKS & BRAZING

FLAME TECH stainless steel goosenecks offer durability in a length to meet your needs. These goosenecks fit Flame Tech "Magnum" mixers and Victor® 1/2 inch mixers without the need for an adapter. All HD, PNG, & SPOT heating heads will screw onto the 1/2-20 end of these goosenecks. Available in 10", 12", 16", 18", 24", 28" & 36" Lengths REFER TO CURRENT PRICE LIST FOR COMPLETE INFERNO HEATING EQUIPMENT OFFERING Model PNG for use with Natural Gas, Propane Head Size 10 20* 30* 40* 50*

Natural Gas/ Propane Pressure P.S.I.G. Minimum-Maximum 2-10 2-12 2-15 2-10 10-25

Oxygen Pressure P.S.I.G. Minimum-Maximum 30-45 40-60 60-80 80-100 90-110

Natural Gas/Propane Consumption CFH Minimum-Maximum 55-110 90-180 170-260 240-290 280-450

Oxygen Consumption CFH Minimum-Maximum 180-210 310-330 450-600 550-800 780-980

BTU Per Hour CFH (Gas) x BTU pri cu. ft. (see BTChart)

MODEL HD for use with any Commercial Fuel Gas EXCEPT Acetylene Head Size 1 2* 3* 4 5*

Fuel Gas Pressure P.S.I.G. Minimum-Maximum 5-10 10-15 15-25 *20-35 30-50

Oxygen Pressure P.S.I.G. Minimum-Maximum

Fuel Gas Consumption CFH Minimum-Maximum

40-60 50-70 70-100 90-120 100-150

Oxygen Consumption CFH Minimum-Maximum

70-100 100-150 150-200 250-350 400-500

100-180 200-300 350-460 600-800 900-1150

BTU Per hour

CFH (Gas) BTU per cu. f (see BTU Chart)

MODEL "SPOT" for use with any Commercial Fuel Gas EXCEPT Acetylene Head Size Spot 1 Spot 2* Spot 3*

Fuel Gas Pressure P.S.I.G. Minimum-Maximum 5-15 7-20 10-25

Oxygen Pressure P.S.I.G. Minimum-Maximum

Fuel Gas Consumption CFH Minimum-Maximum

40-55 45-65 50-80

70-150 80-175 100-200

Oxygen Consumption CFH Minimum-Maximum 120-300 150-350 200-400

BTU Per Hour

CFH (Gas) x BTU per cu. (see BTU chart)

Approximate Gross BTU's Per Cubic Foot Propylene - 2371 Mapp - 2380 Butane - 2374

Methane - 2241

Natural Gas - 1012 Propane - 2563

WARNING 1. Large heating assemblies require high volumes of gas to keep flames burning properly "Starving" the flame will overheat the tip and cause a backfire or flashback (hissing sound inside the head). If additional flow capacity is required use a manifold system of sufficient size to supply the necessary gas volume. Consult your gas supplier for withdrawal rates for other fuel gases. Refer to the chart above for recommended pressure settings and consumption data. 2. Use 3/8" ID hose and heavy duty torch handle with any heating assembly shown with *. 3. IMPORTANT: If a DO flashback immediately closeWITH the Oxygen first. Then theBROCHURE Fuel Valve. NOToccurs, USE ACETYLENE ANY Valve PRODUCT INclose THIS

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEATING, WELDING & BRAZING

VICTOR® STYLE WELDING TIPS OXY-ACETYLENE & OXY-HYDROGEN SELECTION CHART SIZE

COMPLETE NOZZLE

000 00 0 1 2 3 4 5 6

000-W 00-W 0-W 1-W 2-W 3-W 4-W 5-W 6-W

SIZE

COMPLETE NOZZLE

000 00 0 1 2 3 4 5 6

COMPLETE NOZZLE 000-W-J 00-W-J 0-W-J 1-W-J 2-W-J 3-W-J 4-W-J 5-W-J 6-W-J

METAL

THICKNESS

Up to 1/32" 1/16" to 3/64" 1/32" to 5/64 3/64" to 3/32" 1/6" to 1/8" 1/8" to 3/16“ 3/16" to 1/4" 1/4" to 1/2" 1/2" to 3/4"

MIXER ONLY

000-ET 00-ET 0-ET 1-ET 2-ET 3-ET 4-ET 5-ET 6-ET

000-W-1 00-W-1 0-W-1 1-W-1 2-W-1 3-W-1 4-W-1 5-W-1 6-W-1

SIZE 000 00 0 1 2 3 4 5 6

ELBOW TIP ONLY

000 00 0 1 2 3 4 5 6

2-UM 2-UM 2-UM 2-UM 2-UM 4-UM 4-UM 6-UM 6-UM

ELBOW TIP ONLY

COMPLETE NOZZLE WITH MIXER FOR 300 TORCH & WH 350 TORCH

MIXER ONLY

000-ET-1 00-ET-1 0-ET-1 1-ET-1 2-ET-1 3-ET-1 4-ET-1 5-ET-1 6-ET-1

4-UM-1 4-UM-1 4-UM-1 4-UM-1 4-UM-1 4-UM-1 4-UM-1 7-UM-1 7-UM-1

ELBOW TIP ONLY 000-ET-J 00-ET-J 0-ET-J 1-ET-J 2-ET-J 3-ET-J 4-ET-J 5-ET-J 6-ET-J

MIXER ONLY 4-UM-J 4-UM-J 4-UM-J 4-UM-J 4-UM-J 4-UM-J 4-UM-J 7-UM-J 7-UM-J

TIP SIZE

STYLE W

DRILL SIZE

75 (.022) 3/5 70 (.028) 3/5 65 (.035) 3/5 60 (.040) 3/5 56 (.056) 3/5 53 (.060) 4/7 49 (.073)5/10 43 (.089)6/12 36 (.106)7/14

STYLE W-1

COMPLETE NOZZLE WITH MIXER FOR 100 TORCH & WH 250 TORCH

STYLE W-J

COMPLETE NOZZLE WITH MIXER FOR J-TORCH

OXYGEN (PSIG)

ACETYLENE (PSIG)

3/5 3/5 3/5 3/5 3/5 3/6 4/7 5/8 6/9

1/2

ACETYLENE (SCFH)

2/4 3/6 5/10 8/18 10/25 15/35 25/45

NOTE: Oxygen consumption (SCFH) is 1.1 times the acetylene under neutral flame conditions.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

MULTI-FLAME HEATING NOZZLES

HEATING, WELDING & BRAZING

WARNING: At no time should rate of an individual acetylene cylinder exceed 1/7 of the cylinder contents per hour. If additional flow capacity is required, use an acetylene manifold system of sufficient size to supply the necessary volume.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEATING, WELDING & BRAZING

BRAZING & LIGHT DUTY HEATING EQUIPMENT

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEATING, WELDING & BRAZING

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEATING, WELDING & BRAZING

STANDARD FLAME HARDENING HEADS

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


® ®

Innovators of High-Production, Cost Efficient Gas Equipment

HOW FLAME HARDENING WORKS Flame hardening includes any process that uses an oxy-fuel gas flame to heat carbon or alloy steel, tool steel, cast iron or a hardenable stainless steel above a certain “critical” temperature. A rapid quench follows, causing the material to harden to some depth below its surface. Flame hardening differs from other heat treating processes because only the surface, and a thin layer of the work piece below the surface, are hardened. Flame hardening is more economical than Induction hardening Because equipment and maintenance costs are lower. Operating costs are about the same for both methods depending on the size of the production run and work piece configuration. Flame Hardening is also more versatile than induction hardening.

FLAME HARDENING

QUENCHING

Flame hardening is a rapid, economical method for selectively hardening specific areas on the surface of a part. The process is applied only to the flame hardenable materials, principally carbon and alloys steels, certain stainless steels and cast irons. Some reasons for selecting flame hardening are:

Cooling speed during the quenching depends on the type and temperature of quenching medium use, and how fast it is agitated. Self-quenching is the slowest method and produces the lowest surface hardness. Self-quenching occurs when a part has a sufficiently large, cool mass to draw heat away from the surface, causing the part to quench itself.

Parts are too large for conventional furnace heating and quenching. Typical examples include large gears, machineways, large dies and mill rolls.

Forced air is a mild quench that rapidly cools the workpiece with minimum risk of surface cracking, especially in higher-carbon steels.

Only a small segment of a workpiece requires heat treatment, because heating the entire part would be detrimental.

Oil and soluble-oil mixtures give relatively high hardness without too severe cooling rate. Water is a severe quenchant, and brine is even more severe. They produce high hardness, but also may cause surface cracking if not used carefully. Water gives a higher hardness than oil when surface cracking is not likely to be a problem ( as it is in very high carbon steels.

Flame hardening is used to harden parts to depths of 1/64 to ¼ inch. The success of any flame hardening process depends on several variables, including the type of iron or steel selected, the fuel, the design and operation of the flame head, the quenching medium and how it's used.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

REGULATOR & TORCH SAFETY ACCESSORIES FLAME TECH Regulator & Torch Flashback Arrestors: Prevents reverse flow of gases with built-in check valves. Extinguishes flashback fire with stainless steel sintered element

Torch Flash Arrestor (DG91UA)

Regulator Flash Arrestor (DGN)

High Volume In Line Flash Arrestor for in line & point of supply (SIMAX 3 & 5)

FLAME TECHNOLOGIES, INC.

07/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


® ®

Innovators of High-Production, Cost Efficient Gas Equipment

REGULATOR & TORCH SAFETY ACCESSORIES FLAME TECH Regulator & Torch Flashback Arrestors: Prevents reverse flow of gases with built-in check valves. Extinguishes flashback fire with stainless steel sintered element FEATURES: High Capacity – adequate for cutting 12” steel and operating the larger heating torches • Quality Manufactured – internal valve and spring made from stainless steel for longer life • 100% tested • Conforms to OSHA Regulations • U. L. Listed

TORCH & REGULATOR TYPE

Regulator (DG91N) High Gas Flow Flash Arrestor available in CGA “B”-9/16, 3/8” & CGA “C” ½”

DG91UA Individual High Flow Flashback Arrestor for Torches, 9/16" L & RH, CGA Class B, Model GG

FLAME TECHNOLOGIES, INC.

07/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

REGULATOR & TORCH SAFETY ACCESSORIES

In Line and Point of Supply Flashback Arrestors The DEMAX Flame Tech Flash Arrestor are ideal for high volume gas flow applications in pipelines, manifolds and regulators. The DEMAX includes an inlet filter, reverse flow check valve, flame barrier, and thermal cut off in one compact brass body.

DEMAX High Flow in line Flash Arrestor Inlet is 1” NPT female and outlet . A wide variety of connections can be factory installed including CGA “C” size (7/8” – 14 LH or RH) 3.5 lbs.

DEMAX AIR FLOW TABLE

Approval & Specifications Meets ANSI Z49.1 1999 safety guide lines, OSHA, NFPA guide lines. UL Listed 23Y5.

INLET PRESSURE

AIRFLOW

PSIG

AIRFLOW

SAFETY ELEMENTS

4.6

265

14.6

920

21.9

1593

36

2100

72

4000

109

6125

145

8200

290

13,000

Inlet filter (100 micron)………YES (1) Reverse Flow Check Valve….YES Flame Barrier………………….YES Thermal Cut Off Valve……….YES (1)

MATERIALS BODY: Brass, alloy 360 INTERNALS: Brass FLAME BARRIER: Stainless Steel ELASTOMERS: Neoprene (NPR)

PART #

WORKING PRESSURE

DESCRIPTION

0901-7000

Fuel Gas, 1" NPT, DEMAX Style

0901-7001

Oxygen, 1" NPT, DEMAX Style

FLAME TECHNOLOGIES, INC.

07/06

GAS

PSIG

ACETYLENE

15

HYDROGEN

50

PLG

50

OXYGEN

143

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

REGULATOR & TORCH SAFETY ACCESSORIES

In Line and Point of Supply The (SIMAX) Flame Tech Flash Arrestor series provide a full range of dry type (no water or fluid to check or replenish) flashback, Gas reverse flow, and hose burn back protection in a compact economical package. SIMAX series flashback arrestors are approved safety devices under ANSI Z49. 1999 safety guidelines and help meet OSHA, NFPA, and other strict industry Safety standards (see listings of approvals and specifications below). They are ideal for high volume gas flow applications in pipelines and manifolds.

SIMAX-3 (Part# 0901-3010) High Flow in line Flash Arrestor with 75 psig relief valve. Inlet is 1” NPT and outlet is (right angle) ½” NPT The relief valve is threaded for ½” NPT (pipe away relief). Position of the relief valve and outlet can be reversed. Wt. 7.5 lbs

Flash Arrestor Fuel Gas

SIMAX-5 (Part # 0901-5000)

Approval & Specifications U/L Listed 23Y5, ISO 5175, BS 6158, EN

Flash Arrestor Oxygen

730 (BAM / DIN), AS 4603

SAFETY ELEMENTS Inlet filter (100 micron)………YES Reverse Flow Check Valve….YES Flame Barrier………………….YES Thermal Cut Off Valve……….YES

MATERIALS BODY: Brass, alloy 360 INTERNALS: Brass FLAME BARRIER: Stainless Steel ELASTOMERS: Neoprene (NPR)

Relief Valve # 0901-3007 Required by NFPA 51

FLAME TECHNOLOGIES, INC.

07/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

HIGH VOLUME IN LINE FLASH ARRESTORS & RELIEF VALVES

PART #

DESCRIPTION

0901-3000

Fuel Gas, 1" NPT, SIMAX 3 Style

0901-3001

Oxygen, 1" NPT, SIMAX 3 Style

0901-3007

Propylene, Pipe-away "T" Relief Valve (75psi), SIMAX 3 Style

0901-3010

Fuel Gas, Flash Arrestor with attached Relief Valve,1" NPT, SIMAX 3 Style

0901-3011

Oxygen, Flash Arrestor with attached Relief Valve, 1" NPT, SIMAX 3 Style

0901-5010

Fuel Gas, Flash Arrestor with Relief Valve, 1" NPT, SIMEX 5 Style

0901-5011

Oxygen, Flash Arrestor with Relief Valve, 1" NPT, SIMAX 5 Style

AIR FLOW TABLE (FT3 /h)

GAS TYPE CONVERSION FACTOR

PSIG

21.9

36.5

73

145.9

286

ACETYLENE

1.05

BAR

1.5

2.5

5

10

20

BUTANE

0.7

SIMAX-3

1904

2618

5202

9860

20400

HYDROGEN

3.79

SIMAX-5

3060

4352

8670

16150

33150

MAPP / PROPYLENE

0.82

SIMAX-8

5168

5670

13872

26180

53040

METHANE/NATURAL GAS

1.34

OXYGEN

0.95

PROPANE

0.8

FLAME TECHNOLOGIES, INC.

07/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

REGULATOR & TORCH SAFETY ACCESSORIES FLAME TECH QUICK CONNECTORS: FEATURES: • Long lasting stainless steel pin connection • Automatic gas cut off feature to positively shut off the gas supply when disconnected • Durable brass and stainless steel construction

NEW

TORCH TYPE QUICK CONNECTORS

DKD “C” Size Fuel Gas & Oxygen 7/8” With Auto Gas Shut-Off For Caster Torches Quick Disconnect System

PINS (For Torches use D1 Pin) For Regulators use D4 Pin (See Price Sheet)

(DKG/D-1)

Oxygen PART # 0901-8101 Fuel Gas PART # 0901-8101 OR PAIR PART # 0901-0092

FLAME TECHNOLOGIES, INC.

All brass construction with durable stainless steel coupling pins reduces breakage and wear plus they meet ISO 7289, EN561 standards.

D1 Oxygen PART # 0901-0008 D1 Fuel Gas PART # 0901-0003

07/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

OXYGEN FILTER & GAS FILTER For installation in the gas supply lines for protection of working tools and regulators against contaminations. Helps to increase service life of downstream fittings and equipment. Working pressure: 4,400 PSIG/ 300 bar Exchangeable 80 sintered metal filter.

micron

Identical to picture shown; but, for fuel gases

OXYGEN FILTER

FUEL GAS FILTER

Model: FT-OF 0901-5515 Replacement Cartridge: 0901-5335

Model: FT-GF 0901-5500 Replacement Cartridge: 0901-5330

Standard Connections: z

1” NPT F / 1” NPT F

z

Other connections available upon request

Gas-types: z

Acetylene

z

Natural Gas

z

Oxygen z Inert Gases

Design: z

Body in Brass

z

Cartridge housing in stainless steel z Other materials on request

FLAME TECHNOLOGIES, INC.

08/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

FLAME TECH HEAVY DUTY HAND CUTTING TORCHES AND EQUIPMENT CATALOG

FLAME TECHNOLOGIES, INC.

05/07

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

FLAME TECH HEAVY DUTY CUTTING TORCHES IN ACTION

FLAME TECHNOLOGIES, INC.

05/07

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

NEW 6000 SERIES - UP TO 12” OF CUTTING SAFER, LIGHTER & STRONGER

180 DEGREE HEAD

90 DEGREE HEAD

Each torch comes with a set of replaceable Check Valves

70 DEGREE HEAD See our Complete Selection of Acetylene & Alternate Fuel Gas Tips ASK ABOUT OUR FAMOUS SCORPION SCRAPPER TIPS

FLAME TECH Recommends Flash Arrestors on all Torches and Regulators (See Regulator & Torch Safety Accessories)

SOLID FORGED HEAD

EXTERNAL CHECK VALVES

Long life, Resists distortion from abuse Maximum service with minimum maintenance

Easily replaced on the job. Prevents reverse flow Flame Tech Recommends Flash Arrestors Style GG See Check Valves & Flash Arrestors Section in Catalog

INJECTOR/MIXER

LIGHT WEIGHT, TRIANGULAR STAINLESS TUBES

Mixer in head to reduce burn back in tubes Maximum design strength, ¼ lb per foot lighter

Safer than tube mixing designs

FLAME TECH MANUFACTURED CUTTING TORCHES (Designed for Rugged Environments and Customized the Way You Want it!) (Hand Cutting, Scrap Yards, Mill & Foundry Applications)

MODELS & SIZES FLAME TECH’S new 6000 series torches are designed for heavy duty hand held applications for the steel mill, foundry or scrap yard environment where up to 12” cutting is required. These torches come in 18, 36, 48, 72, 96, and 120” lengths. Custom lengths are also available upon request. See our 7,000, 8000 and 9000 series for 18”, 44” and 60” Cutting capabilities.

ORDERING /PART NUMBERS FLAME TECH uses an identification system that consists of numbers and letters to identify the manufacture model, size, gas, and style head on our torches. Below are examples for our Heavy Duty Hand Torches. SEE PRICE LIST for complete offering. 6200 Series-Harris Style Seat 6300 Series-Victor Style Seat 6400 Series-Oxweld Style Seat 6500 Series–Airco Style Seat

EXAMPLE: 6218-A90 = 62 indicates the series of torch you are ordering (HARRIS torch) 62-18-A90 = 18 indicates the length of torch you are ordering (18 inches long) 6218-A90 = A indicates the type of gas - A - for Acetylene F - for maximum performance with Fuel Gas only (not for acetylene ) 6218-A90 = 90 indicates the degree of the head (70°, 90°, or 180°)

FLAME TECHNOLOGIES, INC.

05/07

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

TER H G I L E R, NG E R F A S RO & ST

6500- HEAVY DUTY HAND CUTTING TORCH UP TO 12” OF CUTTING

Two Hose “B” Fitting Input

Knurled Brass Handle

Solid Bronze Forged Head

Light Weight Stainless Steel Tubing ¼ lb lighter per foot with reinforcing every 8”

CAPABILITIES The New Flame Tech “6500” Hand Cutting Torch is a heavy duty torch designed for rugged environments. This torch, when using Flame Tech’s Scrapper or Airco Series cutting tips, is ideal for heavy cutting in scrap yards and steel mill operations. This heavy duty torch when using these tips can hand cut up to 12” of steel. • Can be used with any Fuel Gas • Single leaver actuated torch control • Uses common “B” size oxygen supply and “B” size fuel supply to minimize the hose and regulator requirements.

BENEFITS

TORCH FEATURES • Solid Forged Bronze Head • Heavy Duty Nozzle Mixing Torch • Three Stainless Tubes in Triangular Format • Uses Flame Tech “BI-METAL” Designed Nozzles • Light Weight Multi-Tasking Torch

- Safety first – Reduced Flashback - Maximum Strength, Greater Rigidity - Low Maintenance, Longer Lasting - Ease of operation

Flame Tech Always Recommends Using Flash Arrestors See Flame Tech Catalog Section, Check Valves & Flash Arrestors

EXAMPLE ORDERING INFORMATION Part #

Uses Flame Tech “A” Scrapper Tips or Any AIRCO Series Tips with any Fuel Gas

Description

6548-70 = 75 indicates the torch series you are ordering 6548-70 = 48 indicates the length of the torch you are ordering (48” long) 6548-70 = 70 indicates the degree of the head (70, 90, or 180) Torches available in 21,27,36,48,60,72,96,120, Custom lengths available contact Flame Tech @(800)749-3682

FLAME TECHNOLOGIES, INC.

03/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

6500 SERIES TORCHES USE ANY FUEL GAS

THE TIP MAKES A DIFFERENCE 90 or 180 degree heads

CONSIDER CHOOSING THE SAFEST TORCH ON THE MARKET TODAY SOLID BRONZE FORGED HEAD NO MIXING OF GASES IN THE TORCH TUBES OR HEAD

ORDER “A” STYLE SCRAPPER FUEL GAS TIPS

ALL THE MIXING IS DONE IN THE TIP TIP CUTTING CHART

SEE THE DIFFERENCE YOURSELF WITH FLAME TECH’S FAMOUS “SCRAPPER” CUTTING TIPS THICK SHELL FLANGE

TRIANGULAR SEAT FOR MIXING PREHEAT AND FUEL GASES SOLID COPPER SHELLS MACHINED FROM SOLID COPPER BAR STOCK. LASTS 3 X LONGER. LARGER DIAMETER PREHEATS DECREASE PREHEAT TIME, MAITAINS THE CUT ON PAINTED AND RUSTY PLATE. COARSE “V” INTERNAL SPLINES, WHICH ARE IDEAL FOR CUTTING RUSTY, SCALY PAINTED PLATE BY HAND. THE COARSE SPLINE DOES NOT CLOG EASILY AND CAN BE CLEANED WITH A POCKET KNIFE.

FLAME TECHNOLOGIES, INC.

03/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

7500- HEAVY DUTY HAND CUTTING TORCH UP TO 18” OF CUTTING Two Hose “B” Fitting Input

Solid Bronze Forged Head

Knurled Brass Handle

Light Weight Stainless Steel Tubing ¼ lb lighter per foot with reinforcing every 8” SPECIFY 70, 90 OR 180 DEGREE HEAD DESIGN

CAPABILITIES The New Flame Tech “7500” Hand Cutting Torch is a heavy duty torch designed for rugged environments. This torch, when using Flame Tech’s Scrapper or Airco Series cutting tips, is ideal for heavy cutting in scrap yards and steel mill operations. This heavy duty torch when using these tips can hand cut up to 18” of steel. • Can be used with any Fuel Gas • Single leaver actuated torch control • Uses common “B” size oxygen supply and “B” size fuel supply to minimize the hose and regulator requirements

BENEFITS

TORCH FEATURES • Solid Forged Bronze Head • Heavy Duty Nozzle Mixing Torch •Three Stainless Tubes in Triangular Format •Uses Flame Tech “BI-METAL” Designed Nozzles • Light Weight Multi-Tasking Torch

EXAMPLE ORDERING INFORMATION Part #

Uses Flame Tech “A” Scrapper Tips or Any AIRCO Series Tips with any Fuel Gas

-Safety First – Reduced Flashback -Maximum Strength, Greater Rigidity -Low Maintenance, Longer Lasting -Ease of operation

Flame Tech Always Recommends Using Flash Arrestors See Flame Tech Catalog Section, Check Valves & Flash Arrestors

Description

7548-70 = 75 indicates the torch series you are ordering 7548-70 = 48 indicates the length of the torch you are ordering (48” long) 7548-70 = 70 indicates the degree of the head (70, 90, or 180) Torches available in 21,27,36,48,60,72,96,120, Custom lengths available contact Flame Tech @(800)749-3682

FLAME TECHNOLOGIES, INC.

03/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

7500 SERIES TORCHES USE ANY FUEL GAS

THE TIP MAKES A DIFFERENCE

ORDER “A” STYLE SCRAPPER FUEL GAS TIPS

CONSIDER CHOSING THE SAFEST TORCH ON THE MARKET TODAY SOLID BRONZE FORGED HEAD NO MIXING OF GASES IN THE TORCH TUBES OR HEAD ALL THE MIXING IS DONE IN THE TIP TIP CUTTING CHART

SEE THE DIFFERENCE YOURSELF WITH FLAME TECH’S FAMOUS “SCRAPPER” CUTTING TIPS THICK SHELL FLANGE

TRIANGULAR SEAT FOR MIXING PREHEAT AND FUEL GASES SOLID COPPER SHELLS MACHINED FROM SOLID COPPER BAR STOCK. LASTS 3 X LONGER. LARGER DIAMETER PREHEATS DECREASE PREHEAT TIME, MAITAINS THE CUT ON PAINTED AND RUSTY PLATE. COARSE “V” INTERNAL SPLINES, WHICH ARE IDEAL FOR CUTTING RUSTY, SCALY PAINTED PLATE BY HAND. THE COARSE SPLINE DOES NOT CLOG EASILY AND CAN BE CLEANED WITH A POCKET KNIFE.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

8500- HEAVY DUTY HAND CUTTING TORCH UP TO 28” OF CUTTING Knurled Brass Handle

Solid Bronze Forged Head

Two Hose “B” Fitting Input Light Weight Stainless Steel Tubing ¼ lb lighter per foot with reinforcing every 8”

CAPABILITIES The New Flame Tech “8500” Hand Cutting Torch is a heavy duty torch designed for rugged environments. This torch, when using the new proprietary TRI-METAL cutting nozzles, is ideal for heavy cutting in scrap yards and steel mill operations. This heavy duty torch when using the new “TRI or BI-METAL” nozzles can hand cut up to 28” of steel. - Single leaver actuated torch control. - Uses common “B” size oxygen supply and “B” size fuel supply to minimize the hose and regulator requirements. - For alternative fuel only – NOT FOR ACETYLENE.

See more Tip information on back

TORCH FEATURES

BENEFITS

• Solid Bronze

Head • Heavy Duty Nozzle Mixing Torch • Three Stainless Tubes in Triangular Format • Uses Flame Tech “TRI or BI-METAL” Designed Nozzles • Light Weight Multi-Tasking Torch

- Safety First – Reduced Flashback - Maximum Strength, Greater Rigidity - Low Maintenance, Longer Lasting - Ease of Operation

EXAMPLE ORDERING INFORMATION Part #

New “TRI-METAL” TIP MIXING CUTTING NOZZLE

Description

8548-70 = 85 indicates the torch series you are ordering 8548-70 = 48 indicates the length of the torch you are ordering (48” long) 8548-70 = 70 indicates the degree of the head (70, 90, or 180)

Flame Tech Always Recommends Using Flash Arrestors See Flame Tech Catalog Section, Check Valves & Flash Arrestors

Torches available in 27, 36, 48,60,72,96,120, Custom lengths available contact Flame Tech @ (800) 749-3682

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

FLAME TECH “TRI-METAL” TIP MIXING CUTTING NOZZLE Brass seat for longer life and better structural integrity!! Brass increases quality over copper in the drilling of the seat mixer.

HOSE & REGULATOR REQUIREMENTS Oxygen Fuel Gas

Copper barrel for better transferring and dissipating of heat away from the cutting zone!

3/8" 3/8"

“B" Size "B" Size

When cutting above 24” the Maximum length of 3/8” hose is 25 ‘ For larger runs use 1/2” cutting oxygen hose with 25’ or less of 3/8” hose as a whip. Oxygen supply and oxygen regulator must be capable of flows on cutting tip chart shown below.

Stainless wear ring for longer life.

NOZZLE TRII-METAL SERIES

GAS PRESSURE - PSIG

GAS CONSUMPTION - CFH

SIZE

PART#

METAL THICKNESS

OXYGEN

FUEL GAS

OXYGEN

NATURAL GAS

12

TM80-12

10-14

60-100

5-15

750-1650

80-120

16

TM80-16

14-18

60-100

5-15

1000-1950

80-120

20

TM80-20

18-22

60-100

5-15

1600-2500

100-160

24

TM80-24

22-28

80-100

5-15

1800-3000

100-160

FLAME TECH “BI-METAL” TIP MIXING CUTTING NOZZLE Brass seat for longer life and better structural integrity! Brass increases quality over copper in the drilling of the seat mixer. Copper

barrel

for

When cutting above 24” the Maximum length of 3/8” hose is 25 ‘ For larger runs use 1/2” cutting oxygen hose with 25’ or less of 3/8” hose as a whip.

better

transferring and dissipating of

Oxygen supply and oxygen regulator must be capable of flows on cutting tip chart shown below.

heat away from the cutting zone! NOZZLE BI-METAL SERIES

GAS PRESSURE - PSIG

GAS CONSUMPTION - CFH

SIZE

PART#

METAL THICKNESS

OXYGEN

FUEL GAS

OXYGEN

NATURAL GAS

12

BM80-12

10-14

60-100

5-15

750-1650

80-120

16

BM80-16

14-18

60-100

5-15

1000-1950

80-120

20

BM80-20

18-22

60-100

5-15

1600-2500

100-160

24

BM80-24

22-28

80-100

5-15

1800-3000

100-160

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

8600- HEAVY DUTY HAND CUTTING TORCH UP TO 44” OF CUTTING Locking Handle Knurled Brass Handle

Two Hose Input “C” Size Cutting Oxygen

Solid Bronze Forged Head

Custom Lengths Made to Order Light Weight Stainless Steel Tubing ¼ lb lighter per foot with reinforcing every 8”

CAPABILITIES The New Flame Tech “8600” Hand Cutting Torch is a heavy duty torch designed for rugged environments. This torch, when using the new proprietary TRI-METAL cutting nozzles, is ideal for heavy cutting in scrap yards and steel mill operations. This heavy duty torch when using the new “TRI or BI-METAL” nozzles can hand cut up to 44” of steel. •Single leaver actuated torch control. •Uses common “C” size oxygen supply and “B” size fuel. •Supply to minimize the hose and regulator requirements. •For alternative fuel only – NOT FOR ACETYLENE.

TORCH FEATURES

BENEFITS

• Solid Bronze Head • Heavy Duty Nozzle Mixing Torch • Three Stainless Tubes in Triangular Format • Uses Flame Tech “TRI or BI-METAL” Designed Nozzles • Light Weight Multi-Tasking Torch

- Safety first – Reduced Flashback - Maximum Strength, Greater Rigidity - Low Maintenance, Longer Lasting - Ease of Operation

EXAMPLE ORDERING INFORMATION Part #

Flame Tech Always Recommends Using Flash Arrestors See Flame Tech Catalog Section, Check Valves & Flash Arrestors

Description

8648-70 = 86 indicates the torch series you are ordering 8648-70 = 48 indicates the length of the torch you are ordering (48” long) 8648-70 = 70 indicates the degree of the head (70, 90, or 180)

Torches available in 27, 36, 48,60,72,96,120, Custom lengths available contact Flame Tech @ (800)749-3682

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

FLAME TECH “TRI-METAL” SEAT MIXING CUTTING NOZZLE Brass seat for longer life and better structural integrity!! Brass increases quality over copper in the drilling of the seat mixer.

HOSE & REGULATOR REQUIREMENTS Oxygen Fuel Gas

Copper barrel for better transferring and dissipating of heat away from the cutting zone!

“C” Size “B” Size

When cutting above 24” the Maximum length of 3/8” hose is 25’. For larger runs use 1/2” cutting oxygen hose with 25’ or less of 3/8” hose as a whip.

Stainless wear ring for longer life. NOZZLE TRI-METAL SERIES

1/2" 3/8"

Oxygen supply and oxygen regulator must be capable of flows on cutting tip chart shown below.

GAS PRESSURE - PSIG

GAS CONSUMPTION - CFH

SIZE

PART#

METAL THICKNESS

OXYGEN

FUEL GAS

OXYGEN

FUEL GAS

12

TM80-12

10-14

60-100

5-15

750-1650

80-120

16

TM80-16

14-18

60-100

5-15

1000-1950

80-120

20

TM80-20

18-22

60-100

5-15

1600-2500

100-160

24

TM80-24

22-28

60-100

5-15

1800-3000

100-160

36

TM80-36

34-44

60-100

5-15

2100-3600

100-160

FLAME TECH “BI-METAL” SEAT MIXING CUTTING NOZZLE

Brass seat for longer life and better structural integrity! Brass increases quality over copper in the drilling of the seat mixer.

When cutting above 24” the maximum length of 3/8” hose is 25’. For larger runs use 1/2” cutting oxygen hose with 25’ or less of 3/8” hose as a whip.

Copper barrel for better transferring and dissipating of heat away from the cutting zone! NOZZLE BI-METAL SERIES

Oxygen supply and oxygen regulator must be capable of flows on cutting tip chart shown below.

GAS PRESSURE - PSIG

GAS CONSUMPTION - CFH

SIZE

PART#

METAL THICKNESS

OXYGEN

FUEL GAS

OXYGEN

FUEL GAS

12

BM80-12

10-14

60-100

5-15

750-1650

80-120

16

BM80-16

14-18

60-100

5-15

1000-1950

80-120

20

BM80-20

18-22

60-100

5-15

1600-2500

100-160

24

BM80-24

22-28

60-100

5-15

1800-3000

100-160

36

BM80-36

34-44

60-100

5-15

2100-3600

100-160

Flame Tech’s Line of Steel Industry Products also includes: Continuous Caster Cut-Off Torches and Tips, Continuous Caster Carriages, Full Line of Manifold and Station Regulators, Tip, Nozzle and Torch Repair, and Engineering Support Service.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

HC-48 & HC-60 HIGH CAPACITY SCRAPPER CUTTING TORCH UP TO 48” CUTTING HIGH CAPACITY HAND CUTTING TORCH FOR L-TEC® AND VICTOR® STYLE NOZZLES Flame Tech's HC series hand cutting torch is designed for rugged, heavy duty applications in foundries, scrap yards and steel mills. It is ideal for emergency billet cutting, removes skulls and risers or any heavy hand cutting requirements. The off-set 180° head allows the operator to widen the cut kerf by rotating the head and deepening the cut. This torch is available with optional riding skid or an extra handle for ease of operation.

HC-48

STANDARD LENGTHS 60, 72, 84 & CUSTOM LENGTHS AVAILABLE

HC-60

ALSO AVAILABLE WITH BALL VALVE

MODEL HC-48 Suitable replacement for Victor® HC 1500, uses Victor® 2-285N style cutting nozzles - cuts up to 48 inches MODEL HC-60 Suitable replacement for L-Tec®-63, uses L-Tec® 1808 style cutting nozzles - cuts up to 60 inches

AVAILABLE WITH 70º, 90º, OR 180º HEAD (HC-60 & HC- 48) For Ball Valve style handle add (BV ) to end of part number

FEATURES

• Three Tube Design: Maximum strength, yet lightweight • Separate Cutting & Preheat: Increases amount of preheat for quicker start and increases amount of cutting for rapid cutting speeds

• Uses “C” Cutting Oxygen & “B” Preheat & Fuel • Cuts Up To 60” Of Steel (with 1800) series nozzles)

ORDERING INFORMATION

HC-48

HC-60

MODEL

PART NUMBER DESCRIPTION 0

MODEL

PART NUMBER DESCRIPTION

HC-6060-180

30-0664

60", 180 Head

HC-6084-90

30-0672

84", 900 Head

HC-6060-70

30-0665

60", 700 Head

HC-6096-180

30-0673

96", 1800 Head

HC-6060-90

30-0666

60", 900 Head

HC-6096-70

30-0674

96", 700 Head

0

HC-6072-180

30-0667

72", 180 Head

HC-6096-90

30-0675

96", 900 Head

HC-6072-70

30-0668

72", 700 Head

HC-60120-180

30-0676

120", 1800 Head

0

HC-6072-90

30-0669

72", 90 Head

HC-60120-70

30-0677

120"', 700 Head

HC-6084-180

30-0670

84", 1800 Head HC-601604-90

30-0678

120", 900 Head

0

HC-6084-70

30-0671

84", 70 Head

HC-SKID

30-0679

RIDING SKID

HC-4860-180

30-0680

60", 1800 Head

HC-4869-180

30-0689

96", 1800 Head

72", 180 Head HC-48120-180 84", 1800 Head HC-SKID

30-0692

120", 1800 Head

30-0679

RIDING SKID

HC-4872-180

30-0683

HC-4884-180

30-0686

FLAME TECHNOLOGIES, INC.

0

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

NOZZLE INFORMATION 1808 NOZZLE 1808 series nozzles are single piece solid copper nozzles. The single piece solid copper design allows for rapid heat transfer and longer rugged life, the nozzles are chrome plated to resist corrosion, minimize slag adherence and reflect radiation heat. NOZZLE SIZE 30 40 50

NOZZLE 1808-30 1808-40 1808-50

PART METAL NUMBER THICKNESS 30-0695 30-0696 30-0697

20"-40" 40"-50" OVER 50"

GAS PRESSURE (PSIG) OXYGEN NATURAL GAS 65 21 70 23 75 24

GAS CONSUMPTION (CFH) OXYGEN 5400 770 9700

CLEANING DRILL SIZE

NATURAL GAS 330 360 375

PREHEAT #50 #49 #47

CUTTIONG 19/64" "X" 1/2

2-285N NOZZLE 2-285N series nozzles are two piece solid copper shell, brass internal nozzles designed for fast starts and lower gas consumption. The shell is designed for all internals and allows for low cost replacement of the internal under most operating conditions.

NOZZLE

GAS PRESSURE (PSIG)

GAS CONSUMPTION (CFH)

SHELL ONLY

INTERNAL ONLY

SIZE PART NUMBER STEEL THICKNESS CUTTING OXYGEN FUEL GAS PREHEAT OXYGEN CUTTING OXYGEN .250 30-0698 14"-20" 25-45 15-25 25-50 1500-2400 .312 30-0699 20"-26" 25-45 15-25 25-50 2300-3500 .375 30-0700 26"-34" 25-45 15-25 25-50 2300-3900 0 30-070001 34"-48" 25-45 15-25 25-50 2400-4500 SIZE

PART NUMBER

MATERIAL THICKNESS

.250

30-0702

14” – 20”

.312

30-0703

20” – 26”

.375

30-0704

26” – 34”

.437

30-0706

34” – 48”

285NS

30-0706

FITS ALL

FLAME TECHNOLOGIES, INC.

03/05

FUEL GAS PREHEAT OXYGEN 60-120 250-400 60-120 250-401 60-121 250-402 60-122 250-403

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

9600- HEAVY DUTY HAND CUTTING TORCH UP TO 60” OF CUTTING Knurled Brass Handle Solid Brass Head

Custom Lengths Made to Order

Three Hose Input “C” Size Cutting Oxygen

Light Weight Stainless Steel Tubing ¼ lb lighter per foot with reinforcing every 8”

CAPABILITIES

180 Degree Head

The New Flame Tech “9600” Hand Cutting Torch is a heavy duty torch designed for rugged steel mill environments. This heavy duty torch when using the NEW “BI-METAL” nozzles can hand cut up to 50” of steel. • Three hose input into tail body. • Uses common “C” size ½” cutting oxygen supply “B” 3/8” size fuel and 3/8” “B” preheat oxygen supply hose. • Single leaver actuated torch control. • For alternative fuel only – NOT FOR ACETYLENE

NEW “BI- & TRI METAL” SEAT MIXING CUTTING NOZZLE

TORCH FEATURES • Heavy Duty Nozzle Mixing Torch • Three Stainless Tubes in Triangular Format • Light Weight Multi-Task Torch

BENEFITS • Safety first - Reduced Flashback • Maximum Strength, Greater Rigidity • Low Maintenance, Longer Lasting • Light weight easy to handle

ORDERING INFORMATION Part #

TriMetal

BiMetal

Description

9648-75

= 96 indicates the torch series you are ordering

9648-75

= 48 indicates the length of the torch you are ordering (48” long)

9648-75

= 75 indicates the degree of the head (75, or 180) 180 Head shown above

Torches available in 36, 48,60,72,96,120, Custom lengths available contact Flame Tech @(800) 749-3682

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


THE BEST CUTTING STINGER IN THE INDUSTRY

Be a Cut Above The Rest.. Get the Torch & Tip that Cuts! HOSE & REGULATOR REQUIREMENTS Oxygen 1/2" Fuel Gas 3/8" Preheat Oxygen 3/8”

"C" Size "B" Size “B” Size

When cutting above 24” the Maximum length of ½” hose is 25 ‘ For larger runs use 3/4” cutting oxygen hose with 25’ or less of ½” hose as a whip. Oxygen supply and oxygen regulator must be capable of flows on cutting tip chart shown below.

NEW “BI & TRI METAL” SEAT MIXING CUTTING NOZZLE

Tri-Metal

Bi-Metal

Brass seat for longer life and better structural integrity!! Brass increases quality over copper in the drilling of the seat mixer. Copper

barrel

for

better

transferring and dissipating of heat away from the cutting zone!

Stainless wear ring for longer life.

Flame Tech Always Recommends Using Flash Arrestors See Flame Tech Catalog Section, Check Valves & Flash Arrestors

FLAME TECH BI-METAL CUTTING NOZZLE NOZZLE TRI-METAL SERIES

GAS PRESSURE - PSIG

GAS CONSUMPTION - CFH

SIZE

PART#

METAL THICKNESS

CUTTING OXYGEN

PRE-HEAT OXYGEN

FUEL GAS

CUTTING OXYGEN

FUEL GAS

24

BM90-24

20-26

25-45

25-50

13-25

2200-3400

80-160

30

BM90-30

26-34

20-40

25-50

13-25

2200-3800

80-160

36

BM90-36

34-44

20-40

25-50

13-25

2300-4400

80-160

48

BM90-48

44-60

15-35

25-50

13-25

2400-5000

80-160

NOTE: SEE HOSE AND REGULATOR REQUIREMENTS ABOVE

FLAME TECHNOLOGIES, INC.

03/06

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

THE TIP MAKES A DIFFERENCE

SEE THE DIFFERENCE YOURSELF WITH FLAME TECH’S FAMOUS “SCRAPPER” CUTTING TIPS

O. E. M. TIPS

COPPER SHELL MADE FROM THIN COPPER TUBING

CUTTING TIP CHART

THIN SHELL FLANGE

FLAME TECH TIPS

SOLID COPPER SHELLS MACHINED FROM SOLID COPPER BAR STOCK LASTS 3 X LONGER

THICK SHELL FLANGE

“SCRAPPER” TIP

EXTRA HEAVY SHELL END WHERE THE MOST ABUSE TAKES PLACE LARGER DIAMETER DECREASE PREHEAT TIME, MAINTAINS THE CUT ON PAINTED AND RUSTY PLATE

COARSE “V” SPLINES, WHICH IS: IDEAL FOR CUTTING RUSTY, SCALY PAINTED PLATE BY HAND. THE COARSE SPLINE DOES NOT CLOG EASILY AND CAN BE CLEANED WITH A POCKET KNIFE.

FLAME TECHNOLOGIES, INC.

03/05

NOTE: IF USING PROPYLENE, USE THE HIGH SIDE RANGE OF THIS CHART. FOR NATURAL GAS USE THE LOW RANGE

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

CUTTING TORCH SKID ASSEMBLIES & ACCESSORIES SUPPORT TUBE

HEAT SHIELD SLAG SHIELD

SKIDS PART #

DESCRIPTION

84925003

SKID ASSEMBLY 9500 & 9600 SERIES TORCHES

84901011

SKID CLAMP ASSEMBLY ONLY FOR 9500 & 9600 SERIES TORCHES

84925002

SKID ASSEMBLY 8500, 8600 & 7500 SERIES

84901010

SKID CLAMP ASSEMBLY ONLY 8500, 8600 & 7500 SERIES TORCHES

84980001

SKID ASSEMBLY 6000 SERIES TORCHES

84901012

SKID CLAMP ASSEMBLY ONLY 6000 SERIES TORCHES

84901005

SKID ONLY FOR 6000, 7500, 8500, 8600, 9500 & 9600 TORCHES

EC-SKID

SKID ASSEMBLY FOR EC SERIES TORCH

84901013

SKID ONLY EC TORCH - WIDE

84901007

CLAMP ASSEMBLY EC TORCH - WIDE

EC-L-SKID

SKID FOR EC SERIES 34" LONG FOR "I" BEAM BILLETS

84901009

SKID ONLY 34" LONG

84901015

CLAMP ASSEMBLY EC 34

83900002

SLAG SHIELD

93001129

SUPPORT TUBE

82700005

HEAT SHIELD ASSEMBLY

82700002

HEAT SHIELD CLAMP ASSEMBLY ONLY

995586

HEAT SHIELD ONLY

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEAVY INDUSTRY PRODUCTS

HEAVY DUTY REGULATORS FLAME TECH LINE REGULATORS (FTLR) series regulators provide reliable, precise pressure control in the most demanding applications. Flame Tech’s FTLR regulators have a fully balanced design which virtually eliminates delivery pressure fluctuations due to inlet pressure variations. All regulators are 100% factory tested.

FTLR SERIES Materials: • Body & Spring Chamber..………Forged Brass • Diaphragm… GLT Viton on Nomex Diaphragm • Color Coated, Chrome Vanadium Adjustment Spring • Valve Spring ………………………302 Stainless • Other Valve Parts…………………………. Brass • Seat & O-Rings ………………Viton is standard

FEATURES:

TECHNICAL DATA:

Optimized venturi and spring design assures high flow with extremely low droop characteristics. Solid non-tied diaphragm and all brass construction guarantees leak-free long lasting performance.

Maximum inlet pressure is 400 psig Effect of inlet pressure variation less than .25 Psig/100 Psig change Cleaned per CGA G-4.1 for oxygen service

Maintains a steady down stream pressure across a range of inlet pressure commonly provided by a cryogenic bulk tank. Corrosion resistant stainless steel trim.

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEAVY INDUSTRY PRODUCTS

HEAVY DUTY STATION REGULATORS FLAME TECH STATION REGULATORS (FTSR) series regulators provide reliable, precise pressure control in the most demanding applications. Flame Tech’s FTSR regulators have a fully balanced design which virtually eliminates delivery pressure fluctuations due to inlet pressure variations. All regulators are 100% factory tested.

FTSR STATION REGULATOR SERIES Materials:

FTSR12 HEAVY DUTY OXYGEN STATION REGULATOR WITH “C” HOSE FITTING

• Body & Spring Chamber..………Forged Brass • Diaphragm… GLT Viton on Nomex Diaphragm • Color Coated, Chrome Vanadium Adjustment Spring • Valve Spring ………………………302 Stainless • Other Valve Parts…………………………. Brass • Seat & O-Rings ………………Viton is standard

FTLR12-C HEAVY DUTY CUTTING OXYGEN STATION REGULATOR WITH FLAME TECH HIGH FLOW DEMAX FLASHBACK ARRESTOR (SEE SAFETY ACCESSORIES FOR DEMAX)

PART # FUEL GAS

DESCRIPTION (5-55 PSI REGULATOR ½”NPT INLET 9/16 “B” LH 145 CGA HOSE FITTING

FTSR12-A

COMPLETE WITH FT5575-GP PRESSURE GUAGE 1-60 PSI RANGE

OXYGEN

(100-200 PSI REGULATOR ½”NPT INLET 9/16 “B” RH 144 CGA HOSE FITTING COMPLETE WITH FT15578-GP PRESSURE GAUGE 1-400 PSI RANGE

FTSR12-B FTSR12-C

(100-200 PSI REGULATOR ½”NPT INLET 9/16 “C” RH C32 CGA HOSE FITTING COMPLETE WITH FT15578-GP PRESSURE GAUGE 1-400 PSI RANGE

FLAME TECHNOLOGIES, INC.

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

HEAVY INDUSTRY PRODUCTS

HEAVY LINE REGULATOR PERFORMANCE CURVES FLOW CURVE FTLR14 ¼”

&

FLOW CURVE FTLR34 3/4”

FTLR12 ½”

&

FTLR1 1”

ORDERING INFORMATION FTLR SERIES REGULATORS

Delivery Pressure Range (psig)

Pressure Gauge Range ( psi)*

Gauge Part #

Inlet & Outlet (FNPT)

FTLR12-A

5-55

1-60

FT5575-GP

1/2"

FTLR12-B

40-110

1-200

FTS1679

1/2"

FTLR12-C

100-200

1-400

FT15578

1/2"

FTLR34-A

5-55

1-60

FT5575-GP

3/4"

FTLR34-B

40-110

1-200

FTS1679

3/4"

FTLR34-C

100-200

1-400

FT15578

3/4"

FTLR1-A

5-55

1-60

FT5575-GP

1"

FTLR1-B

40-110

1-200

FTS1679

1"

FTLR1-C

100-200

1-400

FT15578

1"

FLAME TECH

GAUGES Gauges are sold separately. Order recommended Gauge with Selected regulator.

FLAME TECHNOLOGIES, INC.

FT5575-GP-0-60 psi FTS1679 - 0-200 psi FT15578 - 0-400 psi

03/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

STEEL INDUSTRY PRODUCTS

DROP STATION REGULATOR ENCLOSURE FOR 2 HOSE OPERATION (DSE-2) DSE-2: The DSE-2 contains one (1) high flow cutting oxygen regulator and one (1) high flow fuel gas regulator. The DSE-3 also contains (1) DG91N and (1) DEMAX Flash Arrestors (one oxygen, one fuel) as well as shutoff ball valves mounted outside the DSE-2 enclosure. Relief valves with an external vent port are connected to the fuel and oxygen lines. Swagelok re-usable compression fittings are used throughout the system to eliminate Teflon thread tape and to allow quick replacement of failed components. A lockable enclosure with an expanded-metal viewport allows operators to view the pressure gauges while allowing ventilation of the cabinet for safety purposes.

SWAGELOK RE-USABLE COMPRESSION FITTINGS

EXTERNAL VENT PORTS

INLET FUEL ½ “ NPT

INLET OXYGEN ¾ “NPT

HIGH FLOW REGULATORS INLET –OUTLET GAUGES

LOCKABLE ENCLOSURE

HIGH-FLOW OXYGEN & FUEL FLASH ARRESTORS

OUTLET FUEL 9/16” CGA “B”

OUTLET OXYGEN 7/8” CGA “C” “B” FITTING ALSO INCLUDED

The standard connector configuration for the DSE-2 is as follows: ƒ ¾” NPT Female oxygen inlet connection CGA “B” Male (9/16-18 UNF) oxygen outlet connection ƒ Note: a CGA “C” Male (7/8-14 UNF) adapter fitting is included with the DSE-2 to allow connections to CGA ƒ “C” hose hose fittings. ½” NPT Female fuel gas inlet connection CGA “B” L.H. Male (9/16-18 L.H. UNF) fuel gas outlet connection

FLAME TECHNOLOGIES, INC.

11/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

STEEL INDUSTRY PRODUCTS

DROP STATION REGULATOR ENCLOSURE FOR 3 HOSE OPERATION (DSE-3) DSE-3: The DSE-3 contains one (1) high flow cutting oxygen regulator, one (1) high flow pre-heat oxygen regulator, and one (1) high flow fuel gas regulator. The DSE-3 also contains (2) DG91N Flash Arrestors (one pre-heat oxygen, one fuel) as well as shutoff ball valves mounted outside the DSE-3 enclosure. Relief valves with external vent ports are connected to the fuel line and pre-heat oxygen lines. Swagelok reusable compression fittings are used throughout the system to eliminate Teflon thread tape and to allow quick replacement of failed components. A lockable enclosure with an expanded-metal viewport allows operators to view the pressure gages while allowing ventilation of the cabinet for safety purposes. Multiple pressure gauges provide readings on supply pressures, regulator pressures, and post-flash arrestor pressures to provide accurate readings throughout the system.

SWAGELOK RE-USABLE COMPRESSION FITTINGS

INLET FUEL ½“ NPT

EXTERNAL VENT PORTS

INLET OXYGEN ¾ “NPT

HIGH FLOW REGULATORS INLET – OUTLET GAUGES

LOCKABLE ENCLOSURE OXYGEN & FUEL GAS FLASH ARRESTORS

OUTLET FUEL 9/16” CGA “B” OUTLET PREHEAT OXYGEN 9/16” CGA “B”

OUTLET OXYGEN 7/8” CGA “C” “B” FITTING ALSO INCLUDED

The standard connector configuration for the DSE-3 is as follows: ¾” NPT Female oxygen inlet connection, CGA “C” Male (7/8-14 UNF) cutting oxygen outlet connection CGA “B” Male (9/16-18 UNF) pre-heat oxygen outlet connection, ½” NPT Female fuel gas inlet connection CGA “B” L.H. Male (9/16-18 L.H. UNF) fuel gas outlet connection

FLAME TECHNOLOGIES, INC.

11/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment

DROP STATION REGULATOR ENCLOSURE (DSE-2)

Inlet Pressure Gauges c/w shut-off valves

In-Line Flash Arrestors

Outlet valves c/w end caps

FLAME TECHNOLOGIES, INC.

08/05

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


NOTES:

FLAME TECHNOLOGIES, INC.

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


NOTES:

FLAME TECHNOLOGIES, INC.

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477


®

Innovators of High-Production, Cost Efficient Gas Equipment VISIT OUR WEB SITE: WWW.FLAMETECHNOLOGIES.COM

CUSTOMER SUPPORT - Placing orders - Order Status - Scorpion Tips, - Inferno Heating Equipment - Replacement Tips - Torches, Gas Apparatus - Steel Mill & Foundry Equipment - Replacement Parts - Warranty, Return Authorization - Order Status - Complete Welding & Cutting Kits - Gouge Tech Lightning Rods

Contact: Customer Service (800) 749-3682 (512) 219-8481 Email customerservice@ flametechnologies.com

OEM REPLACEMENT TIP & APPARATUS SALES - Distributor Programs - Private Labeling - International Sales - Training & Safety Programs - RFQ (Request for Quote)

STEEL MILL, FOUNDRY, SCRAP RECYCLING TORCHES & ENGINEERING SERVICES Sales Support & Engineering Services: - Machine Torches - Heavy Duty Hand Cutting Torches - Torch Exchange Program - Nozzle Re-Manufacturing Program - Caster and Billet cut off torches - Manifolds, Check Valves - Flashback Arrestors - Scrap Cutting Torches - Heating Applications - Gouging rods

FLAME TECHNOLOGIES, INC.

703 Cypress Creek • Cedar Park, TX 78613 Phone (512) 219-8481 • Fax (512) 219-8477

Flame Tech DR Catalog  

Flame Tech DR Catalog Online Flip Book

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