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List of equipment PREMISES AND WORKSHOPS Functions

Main figures

- Design and engineering - Project management - Quality and HSE assurance - Thermal shape and precision cutting - Edge preparation and bevelling - Bending and forming - CNC-machining and drilling - Manual and semiautomatic welding - Steel and bronze casting - HIP production - Heat treatment - Hardening - Surface treatment and painting - Inspection and quality control - Installation and assembly - Maintenance - Logistics

- 10 workshops in Raahe, Ii, Turenki, Tampere,Taivalkoski and Tarnowskie Góry (Poland) - Total floor area: over 100 000 m2 - Lifting capacity: max 100 t - Maximum lifting height: -11 m - Door opening: -W12 x H11 m - Indoor cranes up to 125 tn - Mobile cranes and multiwheelers available for heavier outdoor transport

PERSONNEL IN METAL INDUSTRY Qualified Welders amount

200

Personnel in assembly work

Personnel in Machining

Design Engineers

Total in Metal Industry

64

67

20

600

Personnel resources are supplemented by project-specific leased workers and officers.

PREFABRICATION

FLAME AND PLASMA GANTRY CUTTERS Amount and type

Cutting process: maximum cutting thickness for carbon steel

6 CNC-controlled automates: EKo, Messer, Burny, Bystronic

Gas: 200 – 600 mm Plasma: 15- 45 mm Laser: 20 mm

Table size, mm Width 2000-4500 mm Length 9000 -25 000 mm

MECHANICAL (GUILLOTINE) SHEARS Amount and type

Working width, mm

Cutting thickness S355 , mm

2 units;

2500 - 6060

6 - 10

Amoun/type

Size of the work piece:

Plate

9 pcs 3- or 4 roller machines

Working width up to 4500 mm Minimum diameter 300 – 800 mm

Width 3500 mm: up to 65 mm Width 2000 mm: up to 145 mm

PLATE BENDING MACHINES


HYDRAULIC PRESS BRAKES Amount /type

Press power

Width of the work piece, mm

4 units: - Ursviken, Jaromet, Aliko

500 - 1400 ton

4200 - 8000

OTHER PRESSING AND FORMING EQUIPMENT Type

Operation

Dimensions:

6 Hydraulic presses

- Forming of plates and metal components

Pressing power, 40-320 ton

Groove rolling machine (Roundo)

Ø 460 – 1500 mm, s 8-15 mm

Number of workshop and assembly presses

WELDING There are a numerous amount of welding and handling equipment for manual and semiautomatic welding operations used for carbon steels, high alloyed steels and dissimilar steel joints. There are several SAW tower& boom –units with roller beds for producing heavy and large size tubular structures.

SUBMERGED ARC WELDING STATIONS Amount /type

10 Column and boom + roller bed

Main dimensions for the work piece: - Length, mm - Diameter, mm - Weight (load for roller bed) , ton L 4000 - 40 000 D 3000 – 9000 W 40 - 600 up to 40 ton

Several turning tables

Other information - Power 1000 -1250 A AC/DC Multiwire

OTHER WELDING EQUIPMENT There are great variety of beveling equipment, tractors, semi-automatic track quides welding systems, personal welding units and turning tables.

STEEL CASTING AND HEAT TREATMENT FOUNDRIES Foundry

Materials

Weigh range Dimensions

TEVO, Turenki

NiAl –Bronze (Cu3)

50 ton

TEVO LOKOMO, Tampere

C- Mn – Steels Stainless Steels

30 ton

Miilucast, Raahe

Stainless Steels Hard Steels

5 ton


HEAT TREATMENT OVENS AND EQUIPMENT Type

Inside dimensions:

Power, Kw /Max.

Hardening line Temda Own Gas oven Gas oven

6 100 x 2 500 1500 x 1500 x 800 4100 x 2200 x 2050 9000 x 3500 x 2400 8400 x 10500 x 5500

750 kW 60 kW / 650 120 kW / 950 700 Celsius

MACHINING There are a comprehensive machinery for all kind of drilling and machining works and also for large size and heavy assemblies and products. The machinery is equipped with the most modern technology up to 5 –axis machining with CAM programming.

VERTICAL MACHINING CENTERS Type

Table movement area: - Longitudinal (x) - Transverse (y) - Vertical (z)

Other information - Power

Other information - Power

Yang eagle 1000 CNC

1000x500x500

500

20

1524x762x762

900

16,8

Fadal VMC-6030

VERTICAL MILLING GANTRY Type

Working area - Longitudinal movement, mm - Width of gantry, mm - Transverse movement of headstock, mm - Heigth (working thickness), mm

KOLB KBNP-125

8000 x 5600 x 4600 x 3850

VERTICAL BORING AND MILLING MACHINES Type

Main dimensions, mm: - Boring diameter for steel x - Distance between spindle and column x - Distance between spindle and pedestal, mm

Boring unit Bergonzi TR40 2 units 2 Milling units

100 x 2500 50 x 1000 x 1250 50 x 1600 1125 x 340 x 450

www.steeldone.com

Power, kW

16


HORIZONTAL BORING MACHINING Below are listed our main boring machines. Numbers of smaller ones are suitable for smaller pieces. Type

Working area - Transverse movement (z) - Longitudinal movement (x) - Vertical movement (y)

Loading capacity, kg

Power, kW

Juaristi MDR 150 Skoda W160 Giddings Pegard 160, 2 units

1100 x 8000 x 2000 1600 +1250 x 7000 x 2700 1200 x 4350 x 2750 2000 x 3500 x 2800

20 000 20 000 20 000 30 000

30

Scharmann WFT 160 Wotan B130S TOS WHQ 13 Skoda HCW3 Fermat WFT 13 R CNC

1800 x 12 000 x 3000 1750 x 2000 x 1600 1250 x 3500 x 3000 8000 x 20500 x 6000 3200 x 5000 x 3000

Scharmann WFT 160

1100 x 14 000 x 3000

20 000

30 000 8 000 12 000 120 000 40 000

40,5 22 18,5 37 125 41

CNC-LATHES Amount/-

Size of the work piece: - Length (Distance between centers), mm - Diameter, mm

Power, kW

2 units Haas SL 30

1750-2500 x 580 - 910 1524 x 462

37 – 42 30

Size of the work piece: - Maximum Diameter, mm - Maximum height max, mm 13 000 x 5 000 1250 – 6500 x 1000 - 2700

Loading capacity, kg

VERTICAL TURNING LATHES Amount Kolomna HCH-152 17 units

200 000 3 200 - 60 000

TURNING LATHES Amount/Type 15 units

Size of the work piece: - Length (Distance between centers), mm - Diameter, mm 950 – 12000 x 300 – 1350

Power, kW 5,5 – 45

SURFACE TREATMENT

Several different premises and treatment plants for shot blasting and painting purposes up to 300 m2.

OTHER EQUIPMENT MEASURING EQUIPMENT Type Mora

Easy-Laser

Operation

Dimensions:

Coordinate measuring equipment

2340x1800x1200 / 9000 kg

Lining, straightness, flatness

OTHER EQUIPMENT There is also a number of smaller equipment such as: - Saws - Welding equipment - Variety of assembling equipment

- Measuring equipment - Testing equipment - Grinding and welding robots

- Balancing equipment - Washing Equipment - Analyzers

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