v vr VSPL GROUP
V A E W
E . . . ING
S E I T I L I IB S S O P S S E NDL
DEFENCE & MILITARY
AIR FORCE INDUSTRY LIFTING SLING & LASHING
CLIMBING SPORTS INDUSTRY
FALL PROTECTION INDUSTRY EQUESTRIAN & SADDLERY
v vr VSPL GROUP
VIRAJ SYNTEX (P) LIMITED <VIRAJ> has a long tradition of combining quality and innovation into its products. Originally a Poly Propylene weaving company started in 1995, the company embraced man-made fibers as they became available. In fact, the Indian military recognized VIRAJ commitment towards quality and technical know how, and partnered with VIRAJ to develop narrow woven fabrics & braided cords as per various Indian specifications which are conceived from MIL-Specification.
Nearly 300 trained employees offer the technical know-how and hands-on experience required in the production of our products, including equipment design and modification, fabric design, and weaving/braiding. Our in house dye-house personnel can custom dye to your sample or to any number of standard colors. Finishing process provides resistance to fire, water, and abrasion. Our coating process covers UV Coating on Tapes & webbings for Arrester Barrier Nets used in arresting Air craft's.
We are one of the leading & registered suppliers of various kinds of narrow fabrics & braided cords/ropes Twisted ropes/twines used in various industries.
VIRAJ offers a full range of services to cover every aspect of design, production, and post-production processes. From design and prototype development, to weaving, braiding, dyeing, finishing, strap cutting, and minor assembly VSPL Group can meet your unique product requirements.
Viraj has worked with high performance Aramid fibers known today as KevlarÂŽ and NomexÂŽ and has been instrumental in incorporating them into high performance products in the aerospace, safety, and industrial markets. Continuing with its tradition of innovation, VIRAJ has invested heavily over the years in new and advanced machinery and testing equipment in order to keep pushing the boundaries of what narrow fabrics can achieve. Out of this commitment to innovation sprung the Advanced Products Group. This group of highly talented product designers, machinists, technicians, mechanical, and textile engineers provide unrivaled experience to solve customer design challenges. VIRAJ is a leader in the woven narrow fabrics industry with almost 5 decades of experience in textiles. Over 1000 different patterns are manufactured in our production facility. Included are woven tapes, webbings, 3-D structures, and specialty textiles that cover a wide range of Industry application. Operating, needle/shuttle less, Jacquard, and specialty broad Web looms, as well as, modern ranges in our dyeing and finishing depar tments, VIRAJ provides customers with quality products manufactured to precise specifications.
v vr VSPL GROUP
VIRAJ' Quality Management System (QMS) is certified to ISO 9001:2008. Quality efforts include an emphasis on continuous improvement and defect prevention. VIRAJ is committed to manufacture products that meet all performance requirements along with highest quality standards. VIRAJ in-house Quality Assurance Laboratory operates daily to assure conformance to specifications at every stage of production. Customers can be assured that all industry and customer-specific requirements will be met. WEAVING TECHNOLOGIES -The methods for fabric production include needle looms, jacquard looms, braiding, and specialty broad looms. This wide array of looms allows VIRAJ to match the correct production method that will deliver the exact performance criteria needed for a customer's needs. · The needle loom (or shuttle-less loom) is a newer high-speed loom that uses manufacturing efficiency and economies of scale to reduce costs for larger runs. This type of weaving technology produces one woven edge and one knitted edge. · The Jacquard loom utilizes a computer controlled CAD design system. These looms have almost endless weave design capability. Common uses include patterned webbing, and logo writing that is woven into the substrate. A high quality and more durable alternative to printed webbing. · We offer specialized braiding. Fabrics produced include engineered flat braids, collapsed and assembled biaxial and triaxial braided tubular fabrics, “T” and “J” shapes for non-planar surface applications, and mandrel over-braids. · We offer specialty broad Web. These looms are most often utilized for R&D and special projects. We have the capability to weave up to 12 inch (300 mm) widths. POST WEAVE PROCESSING TECHNOLOGIESVIRAJ offers a wide array of post-weave processes including dyeing, finishing, strap cutting, hole punching and minor in-process sub-assemblies. · Dye house capabilities include yarn dyeing, small lot batch dyeing, and large lot continuous dyeing. We utilize color matching cabinet for color matching. Lab dips are available through our dye lab for color matching of customer samples. · Finish capabilities are heat setting, scouring, resin treating for abrasion and/or stiffness, water based Teflon®, silicone, latex, waterproof, flame treat, anti-fungal, and preshrinking. · Coating capabilities covers UV Coating on Tapes & webbings for Arrester Barrier Nets used in arresting Air craft's. · Strap cutting department offers custom length cutting, sealing & hole punching. As a result of VIRAJ strong commitment to quality, the company has developed a top rate in house lab testing facility.
Our mission is to help you strengthen your business & become partners in your success. Let us begin to turn your ideas into reality. In a constantly transforming world, with ever changing, ever evolving technology, VIRAJ pushes the boundaries of innovation because the possibilities that we can offer you are…Endless.
v vr VSPL GROUP
VIRAJ is a leader in the woven narrow fabrics industry. Over 1000 different patterns are manufactured in our production facility. Included are woven tapes, webbings, 3-D structures, and specialty textiles that cover a wide range of narrow fabrics for below industries.
PARACHUTE INDUSTRY: Nylon Polyester - Kevlar® - Nomex® and Textured Nylon are just a few of the many fibers used by VIRAJ to manufacture the highest quality of woven narrow fabrics for "critical use" applications.
VIRAJ plays an instrumental role in development of various types of Tapes/Webbings & Braided cords as per Mil & ADRDE specification . Viraj continues to meet the demands of parachute industry by offering Class 1a (critical use) and Class 2 (non-critical use) made on shuttle less / needle looms. Many other Indian Specification based materials are manufactured at VIRAJ.
DEFENCE/ MILITARY: VIRAJ is a leader in the woven narrow fabrics for Defence & military industry. Over 100 different patterns are manufactured in our production facility for this industry. Included are woven tapes, webbings, 3-D structures, and specialty textiles.
Our in house dye-house personnel can custom dye to your sample or to any number of standard colors. Finishing processes can provide resistance to fire, water, and abrasion. Our coating process covers UV Coating on Tapes & webbings.
AIRFORCE INDUSTRY: VIRAJ is an innovative designer, producer and supplier of advanced, complex woven webbing used for production of many types of air force products. Our coating process covers UV Coating on Tapes & webbings for Aircraft Arrester Barrier Nets used in arresting Air craft's on runways during exigencies. VIRAJ is the first & only company in India to develop & manufacture Tape, Textile, Nylon, Landbased Arresting Gear, 8-inch often referred as “Purchase Tape” as per MIL-DTL-81736A(AS) for use on land based arresting gear for Air craft's.
FALL PROTECTION INDUSTRY: VIRAJ has been developing & manufacturing various kinds of webbings & ropes for the past 15 years used in manufacture of fall protection equipments and has been a key supplier to some of the top manufacturers in fall protection industry. VIRAJ also uses these items for their own consumption for manufacturing fall protection equipments doing OEMs and for own brand SECURE FIRST meeting CE & ANSI requirements.
LIFTING SLINGS/ LASHING INDUSTRY: VIRAJ manufactures polyester webbings of width ranging from 25 - 300 mm having breaking load capacity upto 100 tons used in manufacture of duplex webbing lifting sling & lashings. VIRAJ uses these items for their own consumption for manufacturing these items for their own brand SECURE LIFT meeting EN & IS requirements. VIRAJ is the first & only manufacturer in India to get certification from Bureau of Indian Standards for IS marking on this range of products.
v vr VSPL GROUP
CLIMBING SPORTS INDUSTRY : VIRAJ Group has experience in
the production of braided / kernmantle safety ropes for fall
protection systems such as restraint systems, work positioning, and
fall arrest systems. We use only polyamide or polyester material for making ropes. Our safety ropes
are certified to current standards EN 1891-Type A & B and EN 892 with having CE
approvals thru APAVE, France. VIRAJ also offers 3-strand Polyester or Polyamide Twisted Rope, constructed by twisting three strands of a filament polyester/Polyamide filament yarn around cores .We produce ropes of dia ranging from 6 to18 mm.
EQUESTRIAN / SADDLERY INDUSTRY : VIRAJ has been
manufacturing various Tapes/Webbings & cords/ropes in many
weave patterns, different shade combinations to meet the
requirement of our associate company and for many saddlery/equestrian goods
manufacture locally who are exporting their products all over the world. FOOTWEAR INDUSTRY : VIRAJ manufactures various kinds of
Elastic & Non Elastic tapes along with shoe laces used in
manufacturing Fashion, safety and riding shoes/boots.
AUTOMOTIVE INDUSTRY : VIRAJ
manufactures certain specialized
Narrow Fabrics used in end products
used by Auto motive industry. MEDICAL INDUSTRY : VIRAJ offers
elastic tapes/webbings made from
imported rubber thread / spandex
yarns. These elastic tapes & webbings are provided
with special treatments for soft feel which is instrumental in end use of products manufactured from them.
12 13 14
LANYARDS & WATCH INDUSTRY : VIRAJ manufactures various kinds of braided tubular & woven tapes made used in manufacturing lanyards and also bands for fancy wrist watches. These are made from texturised polyester yarns for soft feel & finish. We can supply these items with name/logo printing at desired intervals.
LUGGAGE INDUSTRY : VIRAJ manufactures various kinds of Elastic & Non Elastic tapes along used in manufacturing rucksacks , backpacks and soft luggage.
v vr VSPL GROUP
GARMENT INDUSTRY : VIRA J manufactures various kinds of Elastic & Non Elastic tapes used for making fashion garments & waist belts.
INDUSTRIAL END USE INDUSTRY : VIRAJ manufactures various kinds of Narrow woven fabrics, braided & twisted cords/ ropes, twines for various other specific use of industry.
OUR REGISTRATIONS & ACCREDITATION Ordnance Parachute Factory
Ordnance Equipment Factory
Directorate General of Quality Assurance
Aerial Delivery Research & Development Establishment
Defence Material & Stores Research & Development Establishment
Bureau of Indian Standards
The National Small Industries Corporation Limited
Indian Standard Organisation 9001:2008
OUR OTHER BRANDS
Material Handling Equipments
Fall Protection Equipments
Load Strapping Solutions
VIRAJ SYNTEX PVT. LTD. www.virajsyntex.com, www.vsplgroup.com HEAD OFFICE: 12/474 (1), Gwaltoli, Kanpur-208001 (U.P.) India. Phone: +91 512 2532082, 2530391; Fax: +91 512 2534068 e-mail: firstname.lastname@example.org; email@example.com WORKS: UNIT 1 :- J-27, Panki Industrial Area, Site-III, Kanpur-208022 (U.P.) India. Phone: +91 512 2691938, 2692637; Fax: +91 512 2691283 UNIT 2 :- Plot No. C-36, Industrial Area, Rooma, Kanpur-209402 (U.P.) India. Phone: +91 9839803488
Published on Mar 13, 2018