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Machining solutions Machining for OCTG solutions for OCTG OCTG 加工方案


PIPES ENDS MACHINING 管 体 加 工

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DANOBATGROUP is a leading global solution provider for OCTG pipe finishing and coupling manufacturing. DANOBATGROUP is a leading solutionparts provider for OCTG pipe finishing tooling and coupling manufacturing. We are a single source supplierglobal for machine, handling and or automation, and process developWe are a single source supplier for machine, parts handling and or automation, tooling process ment tailored to your production and budgetary needs. We focus on providing the most suitableand solution for your API, GOSTtailored and PREMIUM requirements for medium andWe high production applications. development to yourthread production and budgetary needs. focus on providing the most suitable solution for your API, GOST and PREMIUM thread requirements for medium and high production 达诺巴特集团是全球领先的提供OCTG管体加工和接箍加工解决方案的供应商,并且我们是唯一 applications. 可以提供设备、零件上下料及自动化、卡具、可以满足用户生产量、工艺和预算需求的全方位供应 商。我们专注于提供最适合中大批量生产的API、GOST和PREMIUM型管螺纹生产的全面解决方案。


The pipe machining process begins with the cutting of the ends, where we incorporate fully automated lines with two Danobat CP sawing machines that can move along a slide in order to adjust pipe length according to your specifications. 管体加工过程开始于管头的 锯切。我们配置了全自动的 生产线,带有2台DANOBAT CP 锯床。

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Pipe ends are threaded by rotating the pipe in our Danobat TT model lathes. These machines are designed with a modular concept utilizing Finite Element Analysis. The main features are as follows:

管体的车丝靠在DANOBAT TT型号的机床上旋 转管体。设备设计采用模块化概念实现有限 元法,主要功能如下: 4轴同时车丝,减少加工节拍

4 axes simultaneous threading, reducing cycle time. Symmetrical versions available, ie. headstock either on the left or right side, adapting to your plant flow and or floor plan. Headstocks prepared for assembly of front and rear chucks, either pneumatic or hydraulic. Integrated into headstock front hydraulic 6 jaws (3 compensat ing, 3 centering) chucks are also available. Main motor power up to 170 kW (230 Hp), depend ing on model. Pipe stopper, optionally with centering features. Chatter reducing internal support automatically retractable. Patent pending. Tooling solutions for external threads, coupled connections, or internal threads and integral connections. Available with Fanuc, Siemens or Fagor CNC.

对称结构,如主轴箱可放左边或右边,适 合工厂物流及占地计划 主轴箱可安装在前卡盘、后卡盘、液压或 气动,可在主轴箱配6个前液压卡爪(3个 用于补偿、3个用于自定心) 根据型号不同,主电机功率可达到170kw (230HP) 管体挡板,可任选自定心功能 自动减少内支撑的振动,待申请专利, 用于外螺纹,接箍连接或内螺纹,整体链 接的刀具解决方案 可配Fanuc、Siemens或Fagor数控系统 台架的不同设计可以与机床组成特定的交钥

Different designs of pipe feeding tables may also be integrated along with the lathes for a single source turnkey solution.

Pipe size up to 管体尺寸到

匙解决方案。

TT-7

TT-10

TT-13

TT-16

TT-20

7”

9 5/8”

13 5/8”

16”

20” 5|OC TG


COUPLINGMACHINING COUPLING MACHINING 接 箍 加 工

The coupling machining process begins with cutting.DANOBATGROUP can provide high production saw cutting with the Danobat CP range of saws. Powerful software optimizes machining process, it integrates adaptative intelligent cutting and blade deflection control that adjusts automatically the blade speed and downfeed to obtain optimal performance, straigtheness of the cut, and blade life. The coupling cut can be integrated in a fully automatic line where in addition to the cutting, OD machining and ID roughing are performed on the TCL range of Danobat lathes. This model is a 4 axes machine where OD and ID machining is performed simultaneously, prior to the cut off of the coupling. The handling is fully automated. With the addition of a welding robot a continious flow is created, welding the last piece of machined pipe with a new one. The machining line may be completed with a threading lathe, either a CL or a CIH machine model. This provides a coupling production line from pipe till threading, finishing completely all coupling machining in a fully automatically integrated line. You may machine PREMIUM couplings up to 13 5/8” in diameter. 接箍加工过程开始于锯切,达诺巴特集团能够提供高生产率的CP系列锯床。高性能的软件优化了 加工工艺,集成了智能锯切和锯片弯曲控制自动调整,锯片速度和向下进给获得优化的性能,锯切的 直线度和刀片的寿命。 接箍锯切可以在完全自动化的生产线上加工完成。除了锯切工序以外,外圆加工和内圆粗加工也 可以在达诺巴特集团的TCL系列车床上完成。此系列机床是4轴控制的机床,外圆和内圆可以同时加工 完成。在接箍的锯切工序前,上下料是全自动的。随着增加焊接机械手使工序连贯,焊接最后一个加 工后的管体。 配备车丝机,CL或CIH系列的车床,生产线得以完成。从管体到车丝加工的精加工全部接箍,提 供了完全接箍自动生产线,可以加工PREMIUM型接箍尺寸到13 5/8"的接箍。

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Coupling threading may be done in a single clamping on the CIH range of machines,or in two set ups on the CL range. Main features as follows: Rigid design capable of performing not only threading but also the roughing of PREMIUM couplings. Heavy duty vertical axis turret prepared for high pressure through tool coolant. Symmetrical distribution of guideways balancing cutting forces for higher accuracy. Headstocks prepared for assembly of hydraulic indexing chuck (only on CIH model) to finish the coupling in a single set up. Main motor power up to 100 kW, (134 Hp) depending on model. Tooling solutions for “pushing”, cutting threads inwards, or “pulling”, cutting threads outwards, facilitating optimal chip evacuation and protecting the threaded area. Available with Fanuc, Siemens or Fagor CNC. Different designs of coupling handling systems may also be integrated along with the lathes for single source delivery on a turnkey basis.

CIH

CIH Range CL Range

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CL

CIH-7

CIH-9

CIH-13

CIH-16

CL-7

CL-13

CL-20

7”

9 5/8”

13 5/8”

16”

7”

13 5/8”

20”


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DANOBATGROUP is one of the largest machine tools manufacturers in Europe. For more than half of a century we have supplied machines to highly customers establishing a worldwide presence. DANOBATGROUP is one of the largestreputable machine tools manufacturers in Europe. For more than half of a century we have supplied machines to highly reputable customers establishing a worldwide presence. DANOBATGROUP is the machine tool division of one of the most prestigious Spanish industrial holdings, Mondragon Corporation a workforce of nearly 100,000 people, more than 15 billion Euros inholdings, turnover. DANOBATGROUP is the with machine tool division of one of the mostand prestigious Spanish industrial Mondragon Corporation with a workforce of nearly 100,000 people, and more than 15 billion Euros in turnover. 达诺巴特集团是欧洲最大的机床制造商之一,历经半个世纪,我们为用户提供可信赖的产品,并获 达诺巴特集团是欧洲最大的机床制造商之一,历经半个世纪,我们为用户提供可信赖的产品,并获 得了全世界的认可。 得了全世界的认可。 达诺巴特集团是西班牙著名的合作制企业——蒙德拉贡集团的成员,蒙德拉贡集团有10万名员工, 达诺巴特集团是西班牙著名的合作制企业——蒙德拉贡集团的成员,蒙德拉贡集团有10万名员工, 年销售额150亿欧元。 年销售额150亿欧元。

UNITED KINGDOM

RUSSIA

GERMANY

FRANCE SPAIN

HEAD QUARTERS

USA

JAPAN

ITALY CHINA BRAZIL

INDIA

DANOBATGROUP has offices in 10 countries and our professional representation network completes our presence worldwide. DANOBATGROUP has offices in 10 countries and our professional representation network completes our presence worldwide. 达诺巴特集团在10个国家设有办事处,拥有完善的服务网络。 达诺巴特集团在10个国家设有办事处,拥有完善的服务网络。 O CC TT G G 11 00 || O 10|OC TG


The technological heart of the company relies on IDEKO IK4 Research and Development Center. Its major activities consist on optimizing traditional processes, developing new ones, and designing the machines capable of working with these demanding processes. World leaders in pipe manufacturing such as TENARIS, TPCO and VALLOUREC, among others, have placed their trust in us throughout the world in Europe, South and North America, Africa and Asia. DANOBATGROUP is always next to its customer, providing the best attention and offering a customised service in local language and timetable. 公司的技术核心依靠IDEKO IK4 研发中心,其主要业务是优化传统产品,开发新产品和设计满足创 新要求的设备。 欧洲、南美洲、北美洲、非洲及亚洲等全球范围的管体主要制造商如:TENARIS、TPCO和VALLOUREC都信任达诺巴特集团的产品。达诺巴特集团随时随地为用户提供最好的个性化服务。

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T EHR ED RA NDO A N SOOBL UATTI OSNOS FLOURTOII O OO TH B AT L &NG S A SF O R

OIL & GAS

Turning centers valves Turning centers forfor valves 阀门车削中心

Vertical turning centers Vertical turning centers

Verticallathes lathes Vertical

Internal&&radii radiigrinding grindingmachines machines Internal

立式车削中心

立式车床

内圆磨床和圆弧磨床

DANOBAT DANOBAT

Arriaga kalea, Arriaga kalea, 2121 E-20870 ELGOIBAR (Gipuzkoa) Spain E-20870 ELGOIBAR (Gipuzkoa) Spain Tel.: + 34 943 Tel.: + 34 943 7474 8080 4444 Fax: + 34 943 Fax: + 34 943 7474 3131 3838 danobat@danobat.com danobat@danobat.com

DANOBAT Machine Tool Inc. USA DANOBAT Machine Tool Inc. USA +18475936644 Tel:Tel: +18475936644 danobatusa@danobatusa.com danobatusa@danobatusa.com

DANOBAT DO BRASIL DANOBAT DO BRASIL

+55 3082-9080 Tel:Tel: +55 1111 3082-9080 danobatbrasil@danobatbrasil.com.br danobatbrasil@danobatbrasil.com.br

DANOBAT GROUP INDIA DANOBAT GROUP INDIA

Tel: +91 20 66094531 Tel: +91 20 66094531 danobatgroupindia@danobatgroup.com danobatgroupindia@danobatgroup.com

DANOBAT GROUP CHINA DANOBAT GROUP CHINA Tel: +86-10-64673639 Tel: +86-10-64673639 info@danobat.cn info@danobat.cn

DANOBAT JAPAN DANOBAT JAPAN Tel: +81352824401

Tel:Tsujiai@aa.mbn.or.jp +81352824401 Tsujiai@aa.mbn.or.jp

www.danobatgroup.com www.danobatgroup.com

ThisThis document is not a contract. DANOBAT reserves the property of of DANOBAT. DANOBAT.04 04//2010 2010 document is not a contract. DANOBAT reserves theright rightofofmaking makingchanges changestotoallallmodels modelswithout withoutprior priornotice. notice.The Theillustrations illustrations in in this this catalogue remain property

达诺巴特在石油钢管行业的其它解决方案


DANOBAT OCTG 加工方案