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COMMERCIAL DOORS, FRAMES AND HARDWARE

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WHY CHOOSE CLEARY FOR COMMERCIAL? The selection of commercial products can often be a time consuming and difficult process. CLEARY MILLWORK strives to make the selection process easy on you and your customer while committing to the highest standard of customer service. We place emphasis on:

QUOTING/ORDERING STEPS

SIZE/COMPLEXITY - We encourage dealers to focus on projects up to 20 door openings with standard hardware applications. SIMPLICITY - to ease the burden on you and your customer CONVENIENCE - your one-stop shop for all commercial products SPEED - delivery of commercial products in a timely manner CLEARY MILLWORK will be there throughout the entire process. From the planning stages of your project to the construction process, our dedicated sales and service staff will be on hand to ensure you receive the highest quality result. Our history Cleary Millwork was established in 1939 and became part of the North Atlantic Corp family when they merged with Martin-NAMCO in 2003. The combination of these New England wholesale distributors brought years of experience together. Cleary proudly serves lumberyards and specialty millwork dealers throughout New England and Eastern New York, providing them with services and products that are unmatched by the competition.

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Choose A Frame

Choose A Door

Choose Door Options

Choose Hardware

Our Mission “To provide exceptional products and services to every customer, every time.�

Submit Your Order

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QUOTE/ORDER FORM The following form is a useful tool for gathering complete quoting/ordering information. CUSTOMER NAME _______________________ CONTACT _______________________ JOB NAME ___________________ APPLICATION: r INTERIOR r EXTERIOR

1. FRAMES Rough Opening Size: _____________________ Normal Opening Size (ie. 3070): ____________________ WALL TYPE: r Concrete Block r Metal Stud r Wood Stud Other Finished Wall Thickness _____________________ Frame Depth ____________________ FRAME TYPE (See pg 9): r Masonry r Drywall r Custom (drawing attached) r Drywall Casing Opening r Masonry Double Egress CORNER CONSTRUCTION (See pg 4): r Knockdown r Set-up & Welded ANCHORS (See pg 9): r Wire Masonry r Wood Stud r Metal Stud r Drywall r Existing Opening with Expansion Bolt (Punched & Dimpled) GAUGE: r 16 (Stock) r Other ____________ FIRE RATING: r B Label 1-1/2 Hour r 20 minutes r non-rated OPENING: r Single Door r Pair of Doors STEEL: r Cold Rolled Steel r Galvanized HANDINGS:

r LH

OUTSWING

INSWING

r Single

r Double

r RHR (LH OUTSWING)

r RH INSWING

r LHA

r RHA

r LHR (RH OUTSWING) OUTSWING (REVERSE ACTIVE)

r RHRA (LH OUTSWING)

r LHRA (RH OUTSWING)

2. DOORS & 3. DOOR OPTIONS TYPE (See pg 7): r Flush Honeycomb Core DESIGN (See pg 7): r Flush GAUGE: r 18 FIRE LABEL: r B Label 1-1/2 Hour OPENING: r Single Door HANDING: r Inswing ASTRAGAL: r WITH Astragal STEEL: r Cold Rolled

r Flush Insulated r 6-Panel

r Embossed 6-Panel Polystyrene Core r Vision Lite (specify glass size)

r C Label 45 minutes r 20 minutes r Pair of Doors r Outswing r WITHOUT Astragal r Galvanized

r Wood (specify) ______ r Bottom Louver r Omit Glass

r non-rated

4. HARDWARE Lock Brand: _____________________ LOCK TYPE: r Cylindrical r Deadbolt r Mortise Lock Function (See pg 10): ______________ Lock Number: ______________ Finish: ___________________ HINGES (See pg 10): r Plain Bearing r Plain NRP r Ball Bearing r Ball Bearing NRP r Spring Finish: _____________ Door Closer (See pg 11): _______________________ Finish: _________________________ EXIT DEVICE (See pg 10): r Rim Device r Mortise Device r Surface Vertical Rod r Exit Only r Lever Trim Finish: ___________ MISC. HARDWARE: r Threshold r Weatherstrip r Surface Bolts/Flush Bolts (pair) Finish: ___________________ (See pg 10 & 11) r Plush Plate Size: __________ r Pull Plate Size: __________ Finish: __________ r Kickplate Size: __________ Finish: __________

You can also fillwww.clearymillwork.com out a form online at www.clearymillwork.com

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S T E P 1 : C H O O S E YO U R F R A M E

MASONRY

HOLLOW METAL FRAME

SU FRAMES, 16GA Welded Primed Steel Embossed Warnock Hersey Labeled

Interior and Exterior Application

Ordered by overall frame depth. Throat Opening = 1" less than overall. Wire anchors and silencers included. Galvanized, "SU" unequal rabbet. For other anchor options see page 9.

Includes

Overall Jamb Depths

• 16 gauge - galvanized - primed gray • Reinforced for closer • Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep • Non-rated and fire rated Warnock Hersey embossed fire labels • Assembled welded or knock down • Handed for left or right swing (must specify - inswing or outswing) • Anchors (please specify): Masonry, Wood Stud, Metal Stud, Floor, UI Sill, Wire or Existing Opening • Three rubber silencers • Will work with block walls, poured walls, metal studs or wood studs for new construction and/or existing construction

Single Width

Height

2-0, 2-4, 2-6 2-8, 2-10, 3-0

6-8 7-0

3-6 4-0

6-8 7-0

Double Width

Height

3-6 4-0, 5-0, 6-0

6-8 7-0

8-3/4

4-3/4

5-3/4

6-3/4, 7-3/4

8-3/4

THROAT

UNIVERSAL APPLICATION

FRAME DEPTH (varies) 5-3/4" standard

FRAME DEPTH (varies) 5-3/4" standard

HOLLOW METAL FRAME

DRYWALL FRAMES, 16GA Knock Down Primed Steel Embossed Warnock Hersey Labeled Wall Size/Throat Openings. Silencers included 3-1/2 - 4-7/8 "DU" unequal rabbets. 5-5/8, 6-1/8 & 7-1/4 "DQ" equal rabbets

Includes

Wall Size/Throat Openings

• 16 gauge - cold rolled - primed gray • Reinforced for closer (optional) • Prepped and reinforced for three 4-1/2" square corner hinges and 4-7/8" strike prep • Non-rated and fire rated Warnock Hersey embossed fire labels • Integral adjustable plumb anchor • 4 tab interlocking system • Knock down, ready to install • Handed for left or right swing (must specify) • 3 rubber silencers

Single Width

Height

2-0, 2-4, 2-6 2-8, 2-10, 3-0

6-8 7-0

3-6 4-0

6-8 7-0

Double Width

Height

3-6 4-0, 5-0, 6-0

6-8 7-0

3-1/2, 3-3/4, 4-5/8, 4-7/8 5-5/8, 6-1/8

7-1/4

3-1/2, 3-3/4, 4-5/8, 4-7/8 5-5/8, 6-1/8

7-1/4

Stock items See rough opening chart on page 9. THROAT (varies)

WALL SIZE/ THROAT 4-5/8" OR 4-7/8"

2" FACE

CASED OPENING FRAME DEPTH 5-3/4"

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6-3/4, 7-3/4

2" HEAD FRAME FACE DIMENSION

Interior Application

Other sizes and profiles available special order

5-3/4

Stock items See rough opening chart on page 9.

THROAT 4" HEAD FRAME FACE DIMENSION (BLOCK OPENING)

DRYWALL

4-3/4

FRAME DEPTH

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DRYWALL APPLICATION


S T E P 1 : C H O O S E YO U R F R A M E

FAST-FRAME

®

PREHUNG ADJUSTABLE STEEL DOOR FrAMES

FAST-FRAME’s advanced design adds a new dimension of flexibility and durability to Masonite’s steel entry door line. Developed and manufactured exclusively for Masonite by TIMELY®, FAST-FRAME features a full 1" of adjustability to accommodate almost any variation in wall construction. This easy-to-install, user-friendly, kerfed steel door frame system is applicable to a full range of residential and commercial applications—wood or steel stud construction. TIMELY’s expertise in innovating and manufacturing steel door frame components is second to none. FAST-FRAME is engineered to meet the most stringent code requirements including structural, impact and 90 minute fire ratings.

SILLS Standard z Inswing sill Thermally broken – 5-5/8" width Optional extenders for larger wall sizes Note: Not for use on outswing applications

Handicap (ADA) Double Slope 4-9/16" and 6-9/16" width Tile Face 4-1/4" and 6-1/4" width

TA-1 ADJUSTABLE T-STRIKE

Note: Not for use on outswing applications

OUTER ADJUSTABLE CLOSURE

1/4" of adjustment allows for ease of field installations for proper door closure

Bumper Outswing 4–9/16" width

20-gauge steel 2 uprights – 1 header

CLOSURE SPAN ADJUSTMENT CHART Wall Sizes A 4-1/2" – 5-1/2" = 1-7/8" 5-1/2" – 6-1/2" = 2-7/8" 6-1/2" – 7-1/2" = 3-7/8"

Wider sizes are available upon request.

WEATHERSTRIPPING

A AA AA

Schlegal foam-filled compression (QEBD500) 90-minute fire rating

HINGE REINFORCEMENT

PRIMED WHITE GALVANIZED STEEL

Galvanized 20-gauge steel provides superior corrosion resistance, matches our Masonite HD bright white doors, and is an ideal surface for painting

ROUGH OPENING

14-gauge, unique extruded holes provide the strength of a 12-gauge hinge reinforcement

DOOR SIZE + 1-1/4" width, 1" height with ADA Sill DOOR SIZE + 1-1/4" width, 1-1/2" height with Z Sill

1-3/4" STEEL DOORS

90 minute fire door entry system hung in steel frame

6 PANEL 90R

FLUSH 90R

FLUSH 1090R

FLUSH 590R

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4 PANEL NEW ENGLAND 90R

2 PANEL CAMBER-TOP

2 PANEL SQUARE-TOP

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S T E P 2 : C H O O S E YO U R D O O R

FLUSH DOORS 1-3/4" FLUSH DOORS ARCHITECTURAL GRADE fLUSH 1-3/4"

Fire Doors

Clear Birch**

Birch 5 ply**

Oak**

5 ply with hardwood edges

Prefinished

20 minute solid particle core w/ matching edge

20 minute solid particle core w/ oak hardwood edge

60 Min Birchˆ

90 Min Birchˆ

6/8 2/6

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2/8

--

3/0 7/0 2/4 2/6 2/8

90 Min Oakˆ

† --

3/0

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Stock items

Options: • Prep for hinges and lock for use with metal frame • Prehang 20 minute door with 20 minute label in weatherstripped primed frame with Endura Z sill, brass color hinges, 180 primed brickmould. Please note only 20 minute rated doors can be hung in 20 minute frame.

* Doors are pre-fit in width 3/16" ** Doors are pre-fit in width 3/16" and in height 3/4" ˆ Doors are pre-fit in width 1/8" and in height 3/4" † Also available with 90 minute label

• Prehang 20, 60 or 90 minute door in FAST-FRAME, adjustable steel frame with high dam aluminum sill with thermal break, brass color hinges. • Prehang above door per our standard interior 1-3/4" prehung specifications.

1-3/4" SOLID CORE MOLDED DOORS 20 MINUTE FIRE RATING

6 PANEL SMOOTH

4 PANEL

2 PANEL

Door Only (Available prepped for use with drywall frame) 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8

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--

Prehung in Wood Label Frame

2/6 x 6/8 2/8 x 6/8 3/0 x 6/8

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Prehung in Rediflex Steel Frame 2/6 x 6/8 2/8 x 6/8 3/0 x 6/8

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2 PANEL ROMAN

2 PANEL ARCH

2 PANEL BEADED

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--

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Stock items

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S T E P 2 : C H O O S E YO U R D O O R

HOLLOW METAL DOORS INTERIOR DOORS REGENT/OMEGA, FLUSH 18GA Honeycomb Core Closer Reinforced/Prime Painted Sizes: 2068 2468 2668 2868 21068 3068 3468

• Regent / Omega • 18 Gauge / Cold rolled steel • Honeycomb core, Omega non-handed

EXTERIOR DOORS

3668 3868 4068 2070 2470 2670 2870

21070 3070 3470 3670 3870 4070

• Stock Flush • All doors 1-3/4" thick • Doors can be cut down in height or width to accommodate any rough opening at additional charge • Lead times on custom orders may vary

ULTRA DOOR 18GA Galvanized Insulated, Polystyrene Core Closer Reinforced/Prime Painted

• Ultra - 18 Gauge, galvanized and insulated polystyrene core, non-handed

Sizes: 2868, flush 2870, flush

3068, flush 3070, flush

3668, flush 3670, flush

3068, 6 panel 3070, 6 panel

• Non-handed • Available with 161 Prep (2-1/8" x 2-3/4" cylindrical prep) or 86 Edge Prep (1-1/4 x 8" mortise pocket) add fillers if necessary • Actual door size 7/32" less than net door size in width and 7/8" less in height • Other designs available (special order)

HINGE LOCATIONS 1-3/4" DOORS WITH 4-1/2" HINGES A

B

C

C/L

D

Ceco* Amweld Fenstra Republic SteelCraft Pioneer Rediframe Mesker

A 6-5/8" 7-3/8" 5-1/8" 7-3/8" 7-3/8" 4-7/8" 8-1/4" 4-7/8"

6'8" Heights B C 37-5/8" 68-5/8" 37-5/16" 67-1/4" 35-1/8" 65-1/8" 37-5/16" 67-1/4" 37-5/16" 67-1/4" 35-1/8" 65-3/8" 37-3/4" 67-1/4" 35-1/8" 65-3/8"

D 38-1/16" 39-9/16" 39-9/16" 39-9/16" 39-9/16" 41-7/8" 40" 39-9/16"

A 6-5/8" 7-3/8" 5-1/8" 9-3/8" 7-3/8" 4-7/8" 8-1/4" 4-7/8"

7'0" Heights B C 39-5/8" 72-5/8" 39-5/16" 71-1/4" 37-1/8" 69-1/8" 39-5/16" 69-1/4" 39-5/16" 71-1/4" 37-1/8" 69-3/8" 39-3/4" 71-1/4" 37-1/8" 69-3/8"

D 42-1/16" 43-9/16" 43-9/16" 43-9/16" 43-9/16" 45-7/8" 44" 43-9/16"

*Our stock Ceco hollow metal doors are prefit 7/32" in width and 7/8" in height. Actual hinge and lock bore locations should be field checked. This chart should be used for verification. All dimensions shown are from top of door to top of hinge. Lock measurements shown are from top of door to center line of bore. Frame hinge and lock dimensions are 1/8" greater than door dimensions to allow clearance at header.

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S T E P 3 : C H O O S E YO U R D O O R O P T I O N S

DOOR OPTIONS LITES & LOUVERS METAL VISIONS, ANEMOSTAT LO PRO 1/4" Clear or “UL Labeled” Diamond "Safety Wire", Glass Vision

Sizes:

10" X 10" liTE

5" X 20" liTE 4" X 25" liTE 3" x 33" liTE

AVAILABLE IN NON-RATED & SAFETY WIRE RATED GLASS

AVAILABLE IN NON-RATED & FIRE RATED GLASS

10 x 10 5 x 20 4 x 25 3 x 33 22 x 30

24" X 18" 24" X 24" 18" X 12"

• • • • •

Available installed or sold separately for field installation Safety Wire or ceramic rated glass required in labeled fire doors Check with local inspector Fire-lite glass available - special order, lead times may vary Square pattern wire glass available - special order, lead times vary

LOUVERS Anemostat AFDL - Louver Sizes:

METAL louver NON-FIRE RATED

24 x 18 24 x 24 18 x 12

• Non-rated for 1-3/4" doors. • Fusible link louvers available for labeled doors • Available installed or sold separately for field installation

MISCELLANEOUS “A” Label Flush No Vision Allowed (3 hour) Steel Doors only “B” Label Doors 60 & 90 Minute up to 100 square inches Exposed Glass “C” Label Doors 45 Minute up to 1296 square inches Exposed Glass • Labeled doors must be self closing with positive latching

fULL LITE

AVAILABLE IN NON-RATED GLASS ONLY

22" X 30" liTE

AVAILABLE IN NON-RATED & FIRE RATED GLASS UP TO 45 MINUTE

COMMERCIAL DOORS FIRE RATING 90 MINUTE

FLUSH OAK 5" x 20" LITE

FLUSH birch 5" x 20" LITE

FLUSH steel 10" x 10" LITE

WOOD BEAD NON-RATED LITE OPTIONS Wood Lip Molding ProfilE Hardwood Lip Molding for 1/8" or 1/4" glass can be ordered for any size cutout, glazed or open. Mitered corners. If doors are ordered open, molding is permanently attached to one side, on the other side molding is tacked for easy removal. Door cutout is 1/8" over glass dimension. Available for 1-3/8" and 1-3/4" doors. In stock. Other options available special order. Contact your Cleary Sales Rep.

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SU FRAME ANCHOR OPTIONS Masonry "T" Anchor (MTA)

Metal Stud Anchor

UL Sill (ULA)

Wood Stud Anchor (WSA)

Wire anchors (standard)

BOLTS - specify size 6 required per frame (for existing masonry openings only)

Existing Opening Anchor

Floor Anchor (FFA)

4", 5", 6" sleeve 1-3/4, 2-1/2" shields 4", 5" wood screws

COMMERCIAL DOOR HANDINGS INSWING

LEFT HAND

RIGHT HAND

LEFT HAND ACTIVE

RIGHT HAND ACTIVE

LEFT HAND REVERSE ACTIVE (Rh outswing)

RIGHT HAND REVERSE ACTIVE (Lh outswing)

OUTSWING

LEFT HAND REVERSE (rh outswing)

RIGHT HAND REVERSE (Lh outswing)

OPENING SIZES FOR STEEL FRAMES MASONRY FRAME DOOR SIZE

BUTTED APPLICATION

3/0 x 6/8 3/0 x 7/0 3/0 x 7/0

DRYWALL FRAME

ROUGH OPENING

UNIT DIMENSION

WIDTH

HEIGHT

WIDTH

HEIGHT

40-1/4" 40-1/4" 40-1/4"

82-1/8" 86-1/8" 88-1/8"

40" 40" 40"

82" 86" 88"

ROUGH OPENING DOOR SIZE

SLIP-ON DRYWALL APPLICATION

HEAD FRAME FACE DIMENSION 2" 2" 4"

WIDTH

HEIGHT

2/8 x 6/8 34" 81" 3/0 x 6/8 38" 81" 3/0 x 7/0 38" 85" 6/0 x 6/8 74" 81" 6/0 x 7/0 74" 85" Head and side frame face dimension 2".

Masonry Rough Opening Door width + 4-1/4" Door height + 2-1/8" for 2" head Door height + 4-1/8" for 4" head

CASED OPENING Drywall Rough Opening Door width + 2" Door height + 1"

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Cased Rough Opening Door width + 2-3/4" Door height + 1-1/2"

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S T E P 4 : C H O O S E YO U R H A R D WA R E

A. HANG THE DOOR HAGER Hinges 4-1/2" x 4-1/2" USP Square Corner

BALL BEARING HINGE

NRP BALL BEARING HINGE

4-1/2" x 4-1/2"

1279 (Interior) BB1279 (Interior) BB1279 - NRP (Interior) 1250 spring (Interior) BB1168 heavyweight (Interior) BB1191-NRP (exterior) BB1199 - NRP heavyweight (exterior)

HINGE SPRING

4-1/2" x 4-1/2"

4-1/2" x 4-1/2"

standard duty FALCON SCHLAGE

PASSAGE

Both levers always active

PRIVACY

Outside lever locked by inside push button. Inside lever always active. Unblocked by turning inside lever or emergency key in exterior.

classroom

Outside knob/lever locked and unlocked by key. Inside knob/lever always unlocked.

storeroom

Outside lever always locked. Inside lever always active.

SINGLE CYLINDER DEADBOLT

W101

AL10S

ND10S

DANE

SATURN

RHODES

W301

AL40S

ND40S

DANE

SATURN

RHODES

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light traffic rim panic bar 22eo - nON rATED 22EOF - FIRE RATED 689 Aluminum painted

heavy traffic rim panic bar

W511

AL53PD

ND53PD

DANE

SATURN

RHODES

W561

AL70PD

ND70PD

DANE

SATURN

RHODES

W581

AL80PD

ND80PD

DANE

SATURN

RHODES

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B560

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Key by Thumbturn.

10

US4

extra heavy duty SCHLAGE

entry

Outside lever locked by inside push button. Unlocked by turning inside lever or key in exterior. Inside lever always active. If button is pushed and turned 90째, outside lever will remain locked

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US3

Stock items

B. SECURE THE DOOR ALL STOCKED WITH SCHLAGE CLASSIC "C-KEYWAY" function

US26D

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99eo - nON rATED 99EOF - FIRE RATED 630 satin stainless steel

light & heavy traffic vertical panic bar 630 satin stainless steel (SPECIAL ORDER)

lever W/ eSCUTCHEON EXTERIOR TRIM 230l - 626 SATIN CHROME uSE WITH 22

lever W/ eSCUTCHEON EXTERIOR TRIM 996l - 626 SATIN CHROME uSE WITH 99


S T E P 4 : C H O O S E YO U R H A R D WA R E

C. CONTROL THE DOOR light duty door closer hager 5300

medium duty door closer

REGULAR ARM MOUNT

top jamb arm mount

parallel arm mount

holder/stop arm mount

lcn p1461 and lcn p1461 - hcush norton 8501 and norton 8501ho

heavy duty door closer

lcn 4041xp and lcn 4041xp - hcush norton 7501 and norton 7501ho

closer includes hardware pack for regular arm, top jamb mounting, parallel arm and holder/stop arm installation.

D. PROTECT THE DOOR dome stop Wall Stop DOOR VIEWER 441cu

kick plate

push plate

315PP 3-1/2" x 15"

PULL plate

828KP - 8" x 28", 830KP - 8" x 30", 834KP - 8" x 34"

315PUP 3-1/2" x 15"

ROCKWOOD FLAT GOODS 3-1/2 x 15

Push Plate

3-1/2 x 15 W/8" PULL

Pull Plate, barrier free

8 x 28

Kickplate

8 x 30

Kickplate

8 x 34

Kickplate

E. SEAL THE DOOR weatherstrip ds075

VIEWER4698B

MISCELLANEOUS HARDWARE Flushbolt

358D 26D

Wood door, Ives

Flushbolt

458 (26D)

Ives

Lock Guard 322 (32D)

Rockwood

Surface Bolt 453 (F26)

Ives

Dome Stop

441 COMBO

Carpet or Tile (PA28 or US3)

Wall Stop

406 (PA28 or US3)

Dome, Rockwood

Wall Stop

409 (PA28 or US3)

Concave, Rockwood

Crash Stop

115-30-1/2" (26D)

Chain, Ives

WEATHERSTRIPS, SWEEPS AND ASTRAGAL

ALUMINUM THRESHOLDS

DS075 Weatherstrip Neoprene Set

3070 & 6070

AT500

5" Flat - 1/4" rise

AVI Sweep Vinyl

3-0 & 4-0

AT599

3/8" Lip

5/8" Brush Sweep

3-0 & 4-0

AT600

5" Flat - 1/2" rise

BS596 AL Brush Astragal Set

set 14 L.F.

AT601

6" Flat - 1/2" rise

AT701

7" Flat - 1/2" rise

AT801

8" Flat - 1/2" rise

Astragal

BS596 fOR USE WITH DOUBLE DOORS

heavy duty sweep

409

threshold

ADA Compliant Non-thermal break

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threshold

ADA Compliant with thermal break

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1255B Grand Army Highway | Somerset, MA 02726 phone 800-899-4533 fax 508-235-4431 235 Dividend Road | Rocky Hill, CT 06067 phone 800-486-7600 fax 800-486-0513 120 Defreest Drive, Suite 19 (Rensselaer Technology Park) Troy, NY 12180 phone 800-350-0448 fax 518-861-5061

www.clearymillwork.com 5/2014


Cleary Commercial Doors, Frames and Hardware