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CONTENTS

MISSION

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 Since 1970 CIESSE is a leading Designer, Supplier &

TESTING FACILITIES & INDUSTRIALIZATION

30

CIESSE has testing facilities to perform type tests internally.

Installer of RAILWAY INTERIOR SYSTEMS.

9 CREW

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 For years now, a distinguishing mark of CIESSE policy has

 CIESSE has a dedicated department for prototyping and

PROTOTYPING

been an attentive selection of human resources.

pre-serial production.

10

REFERENCE LIST

34

In the last 10 years CIESSE carried out interior linings

Painting, Gluing, Welding and Rivetting

SPECIAL PROCESSES

for more than 6.000 vehicles, both for national and international market.

LATEST PROJECTS

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CERTIFICATES

36

High and Very High Speed Trains, InterCity Trains, Regional

• Q  uality Management System Certification

Trains and Mass Transit.

• Welding Process Certifications

CONTACTS

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ENGINEERING

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System Engineering, Product Engineering and Product

 Head Office/Production - Special Processes/Assembly

Industrialization.

Electronic Division


“Raising the Bar on Customer Satisfaction”


WELCOME

A business constantly growing “We always place the needs of our customers as a center point. That’s why our products are success in the market. We offer our customers the opportunity to take advantage of our experience and know-how, putting them at their disposal.” Francesco Pinzauti FOUNDER & CEO

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Headquartered in Tuscany CIESSE designs and manufactures complete interior linings for rolling stock.

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MISSION

Developing Rolling Stock Interior Systems Since 1970 CIESSE takes care of complete Rolling Stock Interior Systems such as Salons/Passengers compartment, Business Class Sitting Rooms, Sleeping Cars, Vestibules, Cabs and crew rooms besides Interior accessories and spare parts (tables, litter bins, seats, lighting system, luggage racks, bike holders, steps). The strategy of a focused approach on high quality products, along with the unceasing methodical research of new solutions have been the catalyst for the continuous growth of CIESSE.

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For years now a distinguishing mark of CIESSE policy has been an attentive selection of human resources.

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CREW

Combined with its highly qualified personnel, the development of new planning techniques enabled CIESSE to work out solid 3-D models that speed-up the development of prototypes, reducing the time to market.

Organization

CIESSE takes advantage of a high skilled engineering team able to design a complete interior system, monitoring development steps in close cooperation with the workshops and assembly units, from concepts to final assembly.

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REFERENCE LIST

High Speed Trains

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N R

ETR500 Brand AV 2005 > 2009 Side panels - Tables - Litter Bins 1st Class Compartment Linings and OnBoard Installation TRAINS: 59 VEHICLES: 590

R

TRAINS: 50 VEHICLES: 400

N

ETR500 Frecciarossa 4 LoS 2011 > 2013 Complete Ceiling, Luggage Racks, Litter Bins, Seating Partition with Glasses and On-Board Installation TRAINS: 59 VEHICLES: 531

V300 Zefiro - Frecciarossa 1000 2013 > On-Going Vestibule Interior Linings, Compartment ceiling panels, 2/4 Seats Tables, External Side Skirts and Emergency Hammer

NEW PENDOLINO - SBB (CH) 2015 > On Going Vestibule Interior Linings TRAINS: 4 VEHICLES: 28

N

NEW PENDOLINO - NTV (IT) 2016 > On Going Vestibule Interior Linings Area Club Linings TRAINS: 8 VEHICLES: 56

New

Refurbishment

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REFERENCE LIST

Main Line

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N

IC2+IC4 DMU - DSB (DK) 2005 > 2013 External Cab Doors

R

TRAINS: 105 VEHICLES: 210

N

DART EMU - PKP (PL) 2015 > On Going 2/4 Seats Tables

VEHICLES: 53

R

TRAINS: 20 VEHICLES: 120

N

PUSH PULL COACH - KOLEJE MAZOWIECKIE (PL) 2015 > On Going Luggage Racks, Tables, Litter Bins and Lighting TRAINS: 19 VEHICLES: 152

N

UIC-Z1 IC Coach 2015 > On Going Tables and Litter Bins

UIC-Z1 IC Coach 2003 > 2007 Complete Refurbishment of the Interiors VEHICLES: 657

R

GRAN CONFORT IC COACH 2004 > 2008 Complete Refurbishment of the Interiors VEHICLES: 84

EMU - Class 72 - NSB (NO) 2001 > 2005 Side Fairings of the Roof TRAINS: 36 VEHICLES: 144

New

Refurbishment

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REFERENCE LIST

Regional

14


R

EMU «ALe724/582/642» 2000 > 2012 Complete Refurbishment of the Interiors

R

VEHICLES: 243

VEHICLES: 230

R

DOUBLE-DECKER COACH “DP” 2003 > 2005 Complete Refurbishment of the Interiors

N

VEHICLES: 143

R

UIC-X “LEONARDO” COACH 2005 > 2006 Complete Refurbishment of the Interiors VEHICLES: 31

R

R

REGIONAL COACH ”MD” 2008 > On Going Complete Interior System, Toilets and Handrails

DOUBLE-DECKER EMU “TSR” 2005 > On Going Luggage Racks, Litter Bins and Lighting TRAINS: 83 VEHICLES: 358

N

DOUBLE-DECKER COACH “VIVALTO” 2011 > On Going Driving Cab and Vestibules Linings VEHICLES: 570

DOUBLE-DECKER EMU “TAF” 2008 > 2012 Complete Refurbishment of the End Compartment TRAINS: 40 VEHICLES: 80

LOW-DECKER COACH “PR” 2009 > 2012 Ceiling and Side Panels

N

EMU CORADIA MERIDIAN «NTR» 2015 > On Going Ceiling Substructures, Panels and Air Grids TRAINS: 41 VEHICLES: 210

VEHICLES: 785

New

Refurbishment

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REFERENCE LIST

Mass Transit

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N

METRO SAN FRANCISCO 2001 > 2004 Complete Interior System (excluding seats)

N

TRAINS: 69 VEHICLES: 138

N

METRO MLA BRESCIA 2008 > 2012 Side Panels and Seats

TRAINS: 22 VEHICLES: 44

N

TRAINS: 18 VEHICLES: 54

N

METRO ROMA – LINE C 2009 > 2011 Complete Interior System and Seats TRAINS: 13 VEHICLES: 78

N

METRO RIYADH - SRO (KSA) 2010 > 2012 Side Panels and Seats

METRO MLA MILANO LINE 5 2012 > 2013 Side Panels and Seats TRAINS: 9 VEHICLES: 32

N

METRO EXPO – LINES 1-2 2013 > On Going External Cab Doors TRAINS: 30 VEHICLES: 60

METRO COPENAGHEN 2014 > On Going Seats TRAINS: 30 VEHICLES: 90

New

Refurbishment

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HIGH SPEED TRAINS V300 ZEFIRO

“The Frecciarossa 1000, also known as the V300 Zefiro (Bombardier) or ETR 400 (Trenitalia), is a very highspeed train developed by Bombardier Transportation and AnsaldoBreda.”

A New Challenge

Starting from the designer’s style concept, CIESSE has engineered and manufactured the complete vestibules linings, the compartment ceiling panels, the LED lighting system, as well as the folding tables for all different commercial classes of rail cars. On the external side of the train, CIESSE has also engineered and manufactured all the unfoldable side skirts in aluminium, by means of advanced solutions for welding and glueing, in order to resist to the high mechanical stress that affect a train that travels up to 400 km/h through tunnels. 19


HIGH SPEED TRAINS V300 ZEFIRO

Table

Solutions

MAIN CHARACTERISTICS Each table has two litterbins at its center (one per side) with a 3 litres capacity each. The covers of the litterbins are properly shaped to hold glasses/cans/small bottles. The hinges have been designed, manufactured and tested to ensure a smooth rotation of the folding shelves in order to avoid that passengers’ hands can be injured by the sudden fall of the shelves. Each folding shelf has a lateral element of finishing, ergonomically shaped, to facilitate its opening and closing. 20


HIGH SPEED TRAINS V300 ZEFIRO

21


HIGH SPEED TRAINS V300 ZEFIRO

Vestibule

Solutions ADOPTED SOLUTIONS Modularity Pre-Mounted Items Mounting Logic Tolerance Management

MATERIALS Resin Cell MPM sandwich made of Aluminium and PET

MAIN CHARACTERISTICS Fire/Smoke certified according to EN 45545 Thermo-Acoustic Insulation

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HIGH SPEED TRAINS V300 ZEFIRO

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HIGH SPEED TRAINS V300 ZEFIRO

LED

Lighting Systems

MAIN CHARACTERISTICS Modules can be combined based on customer requirements. Easy Service Access. Direct and Indirect Lighting.

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HIGH SPEED TRAINS V300 ZEFIRO

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HIGH SPEED TRAINS V300 ZEFIRO

External

Side Skirt GENERAL FEATURES

• Made by aluminium alloy (excluding gaskets and locks) and obtained by means of an external press-bent sheet (thickness 1,5 mm), spot welded to an internal frame essentially constituted by two longitudinal aluminium profiles at the top and at the bottom and by a series of transversal moulded ribs; • Hinged on the lower part and openable (no needs to remove them for maintenance); • Fixed on the upper part thanks to two independent safety locks; • Equipped with gaskets that guarantee an IP34 protection level; • Equipped with safety hook to keep them from falling down when the locks are open; • Kept in the horizontal position (once opened) thanks to special wire ropes. 26


HIGH SPEED TRAINS V300 ZEFIRO

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ENGINEERING

The strategy of a focused approach on high quality products, along with the unceasing methodical research of new solutions have been the catalyst for the continuous growth of CIESSE.

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SYSTEM ENGINEERING

PRODUCT ENGINEERING

PRODUCT INDUSTRIALIZATION

Plan the Design Process DDP (Design Development Plan)

Plan the V&V Process PVV (Verification & Validation Plan)

Operative support to the V&V process

Perform & Document the design phases DDO (Design Development Outputs)

Perform & Document the V&V phases V&VO (Verification & Validation Outputs)

Support to the manufacturing process Definition & Approval:

Manage Design Review DRR (Design Review Reports)

Support Design Review DRR (Design Review Reports)

Release & Manage System/Pro duct Configuration “as designed” DCL (Design Configuration List)

Define, Develop & Validate the manufacturing process MCP (Manufacturing & Control Plan)

Approve System/Product Changes DCP (Design Change Proposals)

Release & Manage Product Configuration “as built” PCL (Product Configuration List)

- PROTOTYPE - MOCK-UP - BTE (Bench Test Equipment) - FIRST ARTICLE - FIRST BATCH OF SERIES - PROCESSES & METHODS DEVELOPMENT

Manage Product Changes PCP (Product Change Proposals) 29


TESTING FACILITIES

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Testing Facilities CIESSE is equipped with testing facilities to ensure that all products are made in compliance with the latest regulations and standards.

INTERNAL TESTING ROOM Tests

• Mechanical • Acoustic • Impact • Functional • Fatigue • Material Evaluation

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Prototyping & Industrializing Department Covering an area of 1,350 sm. The production and finishing of light alloy aluminum and steel is based on modern machineries. Thanks to a wide availability of moulds, equipments, dies and extrusion matrices, CIESSE can offer to its customers several interior linings solutions for new and refurbished railcars.

OPERATING MACHINES N. 1 Punching Machines N. 1 Bending Machines N. 1 Notching Machines N. 1 CNC Machining Center (5 axis) N. 2 TIG Welding Machines N. 1 MIG Welding Machine N. 1 Lathee N. 2 Hydraulic Presses N. 2 Milling Machines

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PROTOTYPING & INDUSTRIALIZING DEPARTMENT

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SPECIAL PROCESSES

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Special

Processes

PAINTING GLUING WELDING RIVETTING

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Certificates

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CERTIFICATIONS & QUALITY CONTROL Quality Management System Certification

Non Destructive Tests Operators (CND):

• UNI EN ISO 9001: 2008

• EN 473 - ISO 9712:2012

International Railway Industry Standard

Gluing Process

• IRIS

• EAE – European Adhesive Engineer

PMI Project Management Institute • Project Management Professional

SYSTEM INTEGRATORS APPROVAL CIESSE is qualified as a panel supplier

Welding Process

by leading worldwide builders such us:

• UNI EN 15085 - 2:2008 • UNI ISO 3834 - 2:2006 • UNI EN 15614 - 1:2006 – Steel • UNI EN 15614 - 2:2006 – Alluminium • UNI EN 15614 - 12:2006 – Spot Welding Welding operators: • UNI EN ISO 9606/1:2013 • UNI EN 9606 - 2:2006 • UNI EN ISO 14732:2013 • IWE International Welding Engineer

IN PROGRESS CERTIFICATION ISO 14001 Authority: IMQ (IT)

DIN 6701

Authority: FRAUNHOFER INST.

Dec 2016 Dec 2016 37


CONTACT

Follow us on Twitter: twitter.com/ciessespa Find us on Google MyBusiness: google.com/+CIESSESpARignano Share Documents on Issuu: issuu.com/ciesse-spa/docs Vimeo Video Channel: vimeo.com/ciesse

Pian dell‘isola Plant: Head Office-Production Via G. Di Vittorio 66 Rignano sull’Arno (FI) Italy +39 055 696417 ciesse@ciesse-spa.it www.ciesse-spa.it Lat: 43.699800 Long: 11.450988

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CONTACT Pagnana Plant: Special Processes-Assembly Sp.90 di Rosano, Rignano sull‘Arno (FI) Italy +39 055 696417 ciesse@ciesse-spa.it www.ciesse-spa.it Lat: 43.760095 Long: 11.433517

Verona Office: RailWare Electronic Division Via Belvedere 15 Caselle di Sommacampagna (VR) Italy +39 055 696417 railware@ciesse-spa.it www.railware.it Lat: 45.423869 Long: 10.903098

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