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I N S U L AT E D PA N E L S Flexible

Durable

Economical

Energy Efficient Solutions


BUILDING THE FUTURE TOGETHER Insulated wall panels add aesthetic value and improve your building’s thermal performance regardless of the application. As one of the most sophisticated building products in the industry, insulated wall panels offer a clean, consistent, and high quality appearance that immediately adds value to your project. In

addition

to

enhancing

the

visual

appearance of your building, our insulated wall panels are remarkably light-weight providing for an easy installation lessening your overall installation costs. You can rest assured that your project will get 100% thermal performance and insulation continuity, reducing energy costs throughout the life of your building. Insulated wall panels offer a number of environmental benefits as well. With the various color selections, textures, and exceptional design flexibility, you have the freedom to design your project to meet your every need. Take a closer look at the advantages of insulated wall panels and let CBC’s experienced staff meet the challenges of your next project.


WALL PANELS DM 40 With the DM40 Double Mesa rib panel, achieving an aesthetically pleasing exterior just got easier. Your next largescale industrial, commercial and/or cold storage project no longer has to have a flat exterior. The DM40’s concealed fasteners within its side joints will easily enhance the appearance of your project.

40” 2 7⁄32”

1 11⁄32”

EXTERIOR SIDE TYPICAL WALL JOINT

INTERIOR SIDE

WITH CLIP AND FASTENER

1 11⁄32”

SPECIFICATIONS - Panel Thickness: 2”, 2.5”, 3”, 4”, 5”, 6” - R-Values: 16 20 24 32 41 50 - Panel Width: 40” - Panel Lengths: 8’ to 56’ maximum - Metal facings: 26 gauge galvanized steel (22, 24 ga. available) - Finishes: Polyester, Ceramic, PVDF, Plastisol - Joinery: Offset double tongue and groove with hidden fastener


WALL PANELS HE 40 / HE 40-A The HE40 Heavy Embossed panel is the perfect application for exterior walls on your next industrial and or commercial project. The HE40 is readily available with a factory applied paint finish or it can very easily be field sprayed with an acceptable textured elastomeric coating.

40”

The HE40 AdobeTexture™ wall panels have a factory finish coating that offers a low gloss multi-textured profile and finish. This finish will provide you the troweled stucco appearance eliminating the need for additional factory or field applied stucco coatings; offering your project a far superior adhesion and color retention. Issues commonly encountered with sprayed elastomeric applications with trim matching are also avoided with the AdobeTexture™ factory finish coating system.

EXTERIOR SIDE

HEAVY EMBOSSED INTERIOR SIDE 111⁄32”

SPECIFICATIONS - Panel Thickness: 2”, 2.5”, 3”, 4” - R-Values: 16 20 24 32 - Panel Width: 40” - Panel Lengths: 8’ to 56’ maximum - Metal facings: 26 gauge galvanized steel (22, 24 ga. available) - Finishes: Polyester, Ceramic, PVDF, Plastisol * 25 yr. factory low gloss and textured Ceramic pigmented Polyester HE40A - Joinery: Offset double tongue and groove with hidden fastener

HE 40

HE 40-A


WALL PANELS FL 40 The FL40 flat wall panels are ideal for exterior horizontal or vertical wall applications where a flat, smooth “hi-tech” surface appearance is desired. The 40” wide panel installs quickly and economically. Fasteners are concealed within the panel side joint.

40” EXTERIOR SIDE

1 11⁄32”

INTERIOR SIDE

SPECIFICATIONS - Panel Thickness: 2”, 2.5”, 3” - R-Values: 16 20 24 - Panel Width: 40” - Panel Lengths: 8’ to 30’ maximum - Metal facings: 26 gauge galvanized steel - Finishes: Ceramic, PVDF - Joinery: Offset double tongue and groove with hidden fastener




ROOF PANELS HR 3 / HR 5 The HR3 (3 rib) high rib panel is an economical solution to field assembled metal roofing. This product installs quickly and easily by fastening at standing ribs into supporting structural members.

40” 1 11⁄32”

EXTERIOR SIDE

20”

1 3⁄8”

20”

2 5⁄32”

INTERIOR SIDE 1 11⁄32”

The HR5 (5 rib) high rib panel was developed for long span and/or severe loading conditions. Fastening is identical to the HR3 panel.

     

HR ROOF JOINT 10” EXTERIOR SIDE

1 3⁄8”

40” 1.4”

10”

1 11⁄32”

INTERIOR SIDE 1 11⁄32”

10”

2 5⁄32”

10”


ROOF PANELS STANDING SEAM SR 2 / SR 3 The SR2 is a mechanically seamed roof panel that is the ideal solution for a field assembled standing seam roof application. The panel arrives in one piece and requires a simple one step installation reducing construction time and cost.

3”- 4” FEMALE LEG

3⁄8”

5”

5”

1” 1”

1”

¾”

MALE LEG 19⁄16”

2”

EXTERIOR SIDE

INTERIOR SIDE

The SR3 panel was developed with an intermediate rib for long span and/or severe loading conditions.

3”- 4”

MALE LEG 1’-8

5”

¾” EXTERIOR SIDE

INTERIOR SIDE

SPECIFICATIONS - Panel Thickness: - R-Values: - Panel Width: - Panel Lengths: - Metal facings: - Finishes: - Joinery:

3¼”, 4, 5”, 6” 26 33 42 50 40” 8’ to 62’ maximum 26 gauge galvanized steel (22, 24 ga. available) Polyester, Ceramic, PVDF 180º Field seamed

SR ROOF JOINT

3⁄8”

19⁄16” 1”

5”

1”

¾”

5”

1”

1”

5”

2”

FEMALE LEG


ROOF PANELS RD 5 The RD5 roof deck panel provides the steel deck insulation and substrate for conventional sheet or non-structural standing seam roof coverings in a single composite as opposed to rigorous and expensive field assembled roof deck systems. The topside substrate can be either primed steel sheet or felt paper depending on the roof covering requirements. 2.48”

EXTERIOR SIDE

INTERIOR SIDE 1.34”

2.18”

10”

10”

10”

10”

40”

FASTENING AT ROOF BASE FROM TOPSIDE Roof Membrane Compacted Urethane Hole

EJOT Tek Fastener

SPECIFICATIONS - Panel Thickness: 2.5”, 3”. 4”, 5”, 6” - R-Values: 21 24 33 42 50 - Panel Width: 40” - Panel Lengths: 8’ to 56’ maximum - Metal facings: 26 gauge galvanized steel (22, 24 ga. available) - Finishes: Polyester, Ceramic, PVDF - Joinery: Overlapping with exposed fasteners and saddle clips, sealants, brake formed flashings.

Structural Support

DECK STYLE FASTENING THROUGH PANEL FROM TOPSIDE Roof Membrane

Deck Fastener


FINISHES COLOR

TYPE

APPLICATION

STANDARD WARRANTY

1.0 mil Composite Polyester

Exterior / Interior

20 Years

Snowdrift White

1.0 mil Premium Ceramic

Exterior

30 Years

Sandstone

1.0 mil Premium Ceramic

Exterior

30 Years

Surrey Beige

1.0 mil Premium Ceramic

Exterior

30 Years

Regal Blue

1.0 mil Premium Ceramic

Exterior

30 Years

Natural Green

1.0 mil Premium Ceramic

Exterior

30 Years

Pearl Grey

1.0 mil Premium Ceramic

Exterior

30 Years

.2 mil Epoxy

Substrate Only

N/A

White Plastisol

4 mil PVC

Exterior / Interior

Inquire

Stainless Steel

304 2B

Interior

N/A

Imperial White

Primer

NOTES: 1. 2. 3. 4. 5.

CBC standard wall panels may be embossed. Standard roof panel exteriors have a smooth finish. Non-Textured (smooth) facings may be available upon request depending on color, gauge, and end use. Complete paint system specifications are available upon request. The standard interior finish for all panels is Imperial White. All colors except Imperial White are also available in a Fluorocarbon (PVDF) Finish. All colors shown below are Cool Roof formulations meeting High and Low Slope ENERGY STAR速 specifications.

NATURAL GREEN

REGAL BLUE

PEARL GREY

SURREY BEIGE

SANDSTONE

SNOWDRIFT WHITE

*Colors shown are as closely approximate to actual colors

IMPERIAL WHITE

TESTS / APPROVALS TYPE

PROCEDURE OR STANDARD

Factory Mutual Approvals

FM 4880, FM 4881 and FM 4471

Structural

ASTM E 72

Thermal Transmission

ASTM C 518

Air/Water Infiltration

ASTM E 283 / E 331

Flammability Testing

UBC Stds 26-1, 26-3, 8-1, ASTM D 1929

Roof Testing

Wind Uplift, ASTM E 108


LOAD CHARTS

EL NESS

)

"

PANEL PANEL WEIGHT THICKNESS

(PSF) (IN) 2.22 2" 2.342.5" 2.41 3" 2.62 4" 2.82 5" 2.98 6"

ALLOWABLE LOAD FOR ALL WALL PANELS (PSF) ALLOWABLE LOAD FOR ALL WALL PANELS (PSF) SPAN (FT) SPAN (FT) ω ω ω ω ω

PANEL WEIGHT

(PSF) 6.0 7.0 49 60 70 95 101 110

37 2.22 45 2.34 53 2.41 72 2.62 77 2.82 84 2.98

ω

SIMPLE SPAN (FT) SIMPLE SPAN (FT) 8.0 6.0

9.0 7.0

10.0 8.0

11.0 9.0

10.0

12.0

29 49 35 60 41 70 56 95 61 101 66 110

23 37 28 45 33 53 45 72 49 77 53 84

19 29 23 35 27 41 37 56 40 61 44 66

23 19 28 22 33 31 45 33 49 37 53

19 23 19 27 26 37 28 40 31 44

13.0

11.0

19 22 22 31 24 33 27 37

ω

ω

MULTIPLE SPAN (FT) MULTIPLE SPAN (FT) 6.0

12.0

70 82 94 19 119 26 128 28 135 31

7.0

13.0

8.0

6.0

9.0

7.0

54 7043 5435 64 8251 6441 74 9459 7448 2294 11976 9463 100 12881 10066 24 106 13586 10671 27

10.0

11.0

8.0

9.0

43 29 51 34 59 40 76 53 81 55 86 59

35 24 41 29 48 33 63 45 66 47 71 50

12.0 13.0 11.0 12.0

10.0 29 34 40 53 55 59

20 24 28 38 40 43

24 29 33 45 47 50

21 25 33 35 38

20 24 28 38 40 43

13.0

21 25 33 35 38

1) Spans based on transverse testing per ASTM E-72. Notes: shown1)are Spans shown are based load on transverse load testing per Thermal ASTM E-72. Thermal effect due differentials to temperature differentials not been considered. effect due to temperature have not beenhave considered. 2) Fastening be based project wind load requirements. 2) Fastening schedules shallschedules be based shall on project windonload requirements. Fasteners must be approved by CBC based on theuse. specific end use. Fasteners must be approved by CBC based on the specific end 3) Allowable deflection is L/180. 3) Allowable deflection is L/180. 4) Facings 4) Facings are 26/26 gaugeare 26/26 gauge

Thickness (IN)

2.5" 4" 5"

Thickness (IN) 2.5" 4" 5"

Notes:

Number of spans Simple Multiple Simple Multiple Simple Multiple

Number of spans Simple Multiple Simple Multiple Simple Multiple

Panel Weight (PSF)

2.33 2.65 2.86

Panel Weight (PSF) 2.33 2.65 2.86

ALLOWABLELOAD LOADFOR FORHR3/CR3 HR3 26/26 ROOF PANEL (PSF) ALLOWABLE 26/26 ROOF PANEL (PSF) SPAN (FT) SPAN (FT) 5.0

6.0

7.0

8.0

9.0

10.0

11.0

56 63 95 109 120 128

49 54 79 91 102 112

39 44 68 76 85 98

30 36 59 65 76 83

25 31 47 53 61 68

20 26 38 45 47 60

17 23 32 41 41 53

ALLOWABLE LOAD FOR HR5 26/26 ROOF PANEL AND RD5 26/26 ROOF DECK PANEL (PSF) ALLOWABLE LOAD FOR HR5 26/26 ROOF PANEL (PSF) SPAN (FT) (FT) SPAN 5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

81 84 126 128 157 161

65 70 101 107 128 131

54 58 85 88 97 102

44 49 72 77 90 96

40 44 61 67 78 84

33 38 53 59 67 73

26 34 46 53 58 65

20 28 41 47 51 59

16 22 36 42 45 53

32 39 41 48

27 35 37 44

1) Spans shown are based on deflection and connection strength derived from ASTM E-72 testing. Thermal effect due to temperature differentials have not been considered. 2) Connection pattern assumes one 1/4-14 self tapping fastener at each rib and at each minimum 16 ga support. 3) Allowable deflection is L/240.


Thickness (IN)

3¼" 4" 5" 6”

Thickness (IN)

3¼" 4" 5" 6"

Number of spans

Simple Multiple Simple Multiple Simple Multiple Simple Multiple

Number of spans

Simple Multiple Simple Multiple Simple Multiple Simple Multiple

Panel Weight (PSF)

2.43 2.65 2.86 3.04

Panel Weight (PSF)

2.43 2.65 2.86 3.04

ALLOWABLE LOAD FOR SR2 26/26 ROOF PANEL (PSF) 5.0

6.0

SPAN (FT)

7.0

8.0

9.0

10.0

11.0

63

49

43

35

25

21

16

84

61

47

40

31

26

21

88

72

61

51

39

30

24

102

83

69

57

45

38

33

113

95

77

68

54

40

32

120

105

91

74

60

52

45

138

116

95

86

68

49

43

143

127

113

95

76

68

58

3) Allowable deflection is L/240. 4) 3" thickness is available on SR series only.

All Weather Insulated Panels

ALLOWABLE LOAD FOR SR3 26/26 ROOF PANEL (PSF) SPAN (FT) 5.0

6.0

7.0

8.0

9.0

10.0

11.0

70

59

51

42

33

28

21

91

72

57

48

38

31

25

95

79

68

59

47

38

32

109

91

76

65

53

45

41

120

102

85

76

61

47

41

128

112

98

83

68

60

53

145

123

102

93

75

56

50

150

133

120

102

83

75

65

Allowable 929 Span Table For 26/26 Interior Partition Walls Aldridge Road, Vacaville, CA 95688 Phone: 707.359.2280

Fax: 707.359.2286

Panel Thickness (inches)

Allowable Span (L/180)

Allowable Span (L/120)

2” 2.5”

18’ 1” 21’ 1”

20’ 0” 22’ 5”

3” 4”

24’ 0” 28’ 4”

24’ 6” 28’ 4”

5” 6”

31’ 8” 34’ 9”

31’ 8” 34’ 9”

Notes: 1. Spans shown are based on stress and deflection limits per ASTM E-72 test results. 2. Thermal effects due to temperature differentials have not been considered. Consult your District Manager for project requirements.

www.awipa


LEED SUPPORT This LEED® Support Information is intended to assist design professionals in determining the environmental benefits of our insulated panels relative to the U.S. Green Buildings Council’s Leadership in Energy and Environmental Design (LEED®) rating system. SUSTAINABLE SITES CREDIT 7.2

HEAT ISLAND - ROOFS

POSSIBLE CREDIT = 1 POINT

Our HR3, HR5, SR2 and SR3 meet the requirements for low-slope roofing with our standard Imperial White exterior finish. All standard roof paint finishes are formulated to meet high slope cool roof requirements.

INITIAL REFLECTANCE

SOLAR REFLECTANCE

EMMITANCE

All Roofs (Whites)

65

78

85

Energy Star® & LEED® Requirements

65

78

90

ENERGY AND ATMOSPHERE CREDIT 1

OPTIMIZE ENERGY PERFORMANCE POSSIBLE CREDIT = 1 POINT

CBC insulated wall and roof panels provide insulating R-values ranging from 16 to 50 @ 75° degrees F°. Lower mean temperatures actually increase thermal resistance, so our panels perform better at lower temperatures.

MATERIALS AND RESOURCES CREDIT 1

BUILDING REUSE

POSSIBLE CREDIT = 1 POINT

CBC insulated wall and roof panels are structually superior to traditional component building assemblies. This reduces and in some cases eliminates the amount of structural elements required. They can also be installed in a retrofit application on existing structures, often with no additional support required.

CREDIT 3

RESOURCE REUSE

POSSIBLE CREDIT = 1 POINT

CBC panels can be disassembled, moved and reused. If previously used panels are reused in new construction, the owner may be eligible for LEED® credit.

CREDIT 4

RECYCLED CONTENT

POSSIBLE CREDIT = 1 POINT

CBC panel facings contain 23% to 26% post consumer and industrial recycled content. The steel facings are 100% recyclable. The foam core is also 100% recyclable.

CREDIT 5

REGIONAL MATERIALS

POSSIBLE CREDIT = 1 POINT

CBC panels are manufactured on a continuous production line for easy distribution throughout the continental U.S. Possible LEED® credit if the panels are used within 500 miles of the manufacturing plant.


LEED SUPPORT INDOOR AIR QUALITY CREDIT 7.1

THERMAL COMFORT

POSSIBLE CREDIT = 1 POINT

CBC panel performance related to thermal resistance and air/water filtration - in conjunction with energy HVAC equipment can provide the maximum climate control to create and maintain thermally comfortable environment.

REFLECTIVITY AND EMISSIVITY VALUES All HR3, HR5, SR2 and SR3 panels meet the Energy Star® high slope requirements of .25. Our Imperial White meets the low slope requirement of .65 Standard In-Stock Colors

High Slope .25

Low Slope .65

Imperial White Snowdrift White Sandstone Surrey Beige Pearl Grey

COOL ROOF RATING COUNCIL All CBC insulated panels in Imperial white and Snowdrift White paint formulations manufactured by Duracoat products are CRRC listed and meet the definition of “cool” roofing under California Energy Code Title 24.

FOAM CORE All CBC insulated panels utilize Enovate 3000 245fa blowing agent produced by Honeywell.

VOC’S (Volatile Organic Compounds) All CBC panels emit no detectable VOC’s and do not contribute to air Pollution.

ODP (Ozone Depleting Potential) All CBC panels have Zero Ozone Depleting Potential.

GWP (Global Warming Potential) Enovate 3000 245fa system has no EPA limits for use today and into the foreseeable future.

Insulating R-Values 2” = 2½” = 3” = 4” = 5” = 6” =

16 20 24 32 41 50

Note: In recognition for it’s development of Enovate 3000 as a non-ozone depleting blowing agent, the Environmental Protection Agency (EPA) awarded Honeywell the 2002 Stratospheric Ozone Protection Award.


PROVIDING ENERGY EFFICIENT PRODUCTS

DELIVERING PERFORMANCE


BUILDING WITH THE HIGHEST QUALITY


BUILDING WITH ADVANTAGES... • INCREASED AESTHETIC VALUE

- Enhance your projects interior or exterior appearance.

• ENERGY EFFICIENT

- No Cavities, No Gaps, No Crushed Insulation, Equals No R-Value Changes.

• LOWER INSTALLATION COSTS

- Due to Lightweight product and simplified fastening

• LIGHTWEIGHT DESIGN

– Reduction in structural requirements and shipping costs.

NOTES


U.S. OWNED AND OPERATED

1700 East Louise Avenue ● Lathrop, CA 95330 (209) 983-0910 Office ● (209) 858-2354 Fax www.cbcsteelbuildings.com


Insulated Panels Brochure