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Surfacing technology polymers for cold rapid repairs

Repair and protection for all metals, thin and thick sections or complex geometry High temperature resistant Reduction of production downtime and maintenance costs Environmentally friendly now With Kevlar速 and s for spherical ceramic protection innovative wear


MeCaTeC®

What is MeCaTeC® ? The MeCaTeC® range of advanced polymer surfacing formulations from Castolin Eutectic provides fast practical solutions to a wide variety of industrial maintenance and repair problems caused by premature wear of critical parts used in manufacturing machinery and equipment. MeCaTeC® is ideal for anti-wear coating and repair of all metals, including difficult-to-weld metals such as Ni-Hard castings. Our range of MeCaTeC® is environmentally friendly as is contains no VOC and is halogen free.

Product Overview MeCaTeC®

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After the application of MeCaTeC® Unique Benefits

Max. service temperature °C

Hardness Shore

Compressive Strength MPa

Express 100 Paste for emergency repairs

Sets in 5 minutes. Cures even at +5°C

90°C

86 D

72

101P

Paste for general repairs

Easy to finish machine, drill, tap or sand

120°C

85 D

57

102P

Paste for anti-corroPrecision machinability sion and anti-abrasion

175°C

87 D

130

103F

Fluid for anti-abrasion Brushable, thin coatings. Smooth surface finish

175°C

90 D

105

A3

Paste for anti-erosion and anti-abrasion

Kevlar® fibres for resilience. Medium thick coatings

150°C *

86 D

120

A5

Paste for anti-erosion

Kevlar® fibres for resilience. Very thick coatings

120°C

90 D

120

A5HT

Paste for anti-erosion at High Temperatures

Service temperatures up to 250°C

250°C *

90 D

120

A6SH

Paste for anti-erosion and anti-abrasion

Super-tough spherical beaded wearing compound

150°C

92 D

115

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Primary Applications

Before the application of MeCaTeC®

* brief exposure

Thick section - 10 mm

Thin section - 1 mm Stronger, with Castolin Eutectic www.castolin.com

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MeCaTeC® Works on all Metals MeCaTeC® formulae are particularly suited for rapid, cold repair surface coatings on: Unweldable metals, alloys or castings Non-metallic surfaces such as concrete, ceramics, rubber, etc. Machine parts of any size, intricate geometry or shape Components with thick walls or fragile sections

Before the application of MeCaTeC®

Environmentally Friendly MeCaTeC® is easy to apply manually, requiring no equipment, power supply or gases which makes it ideal for repairing machine parts either on-site or in the workshop. The MeCaTeC® formulae are environmentally friendly as they are free of VOC (Volatile Organic Compounds) and of halogen.

After the application of MeCaTeC®

Easy to Use

Typical Applications The most common applications are: Chutes for clinker Ash handling pipes and valves Sand pumping equipment Coal pulverizers Pipe elbows Cylinders Fans Pump & compressors Cement Etc. Repair of a hole with MeCaTeC® 0113

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MeCaTeC® - Case Study Repairing worn housing of a silicate plant with MeCaTeC® What is the process of MeCaTeC® ? MeCaTeC® is a synthetic, thermosetting polymer with a three dimensionally cross linked network structure, reinforced with advanced, composite compounds. MeCaTeC® formulations are available in easy-to-apply Paste or Fluid forms which, after mixing the bulk polymer and hardening reagent ingredients, rapidly solidify and polymerise completely at ambient temperatures.

Application Open cast mining Industry At the beginning of the production of Calcium carbonate, the raw material is still in a liquid state with some particles in suspension. The cast iron pumps are subjected to severe corrosion of salts and to abrasion due to the elements insuspension. The corrosion is so high to cause a sweating of the product through the porosity caused by the corrosion.

Pump installation before repair

Solutions External and internal treatment with MeCaTeC® 103 F, then coating with MeCaTeC® A6 to reinforce and rebuild the pump giving thickness and resistance to abrasion and corrosion. Thanks to this wear protection we have doubled the service life compared to the previous solution which was a blue grain molecular product and will also avoid the transudation of the product caused by the porosity of cast iron.

Worn pump after 150 days services

Refurbished pump with MeCaTeC®

Cost Savings Before Price per new part Previous service life Nr. of parts used annually

*Life Prolonging Factor

With Castolin Eutectic Cost of Castolin Eutectic Procedure 150 days Actual service life Nr. of parts 2.4 used annually 20 000 €

1 000 € 300 days

LPF *

+100

%

1.2

MINIMUM ANNUAL COST SAVINGS 19 000€

TeroLink World Cup Winner 2010 Application 0113

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Foundry

Plastic

Oil & Gas - Petrochemical

Electro-mechanical Workshops

Automotive

Shipyards

Hydropower Plants

Power Plants

Cement

Wood

Paper

Waste & Recycling

Steel

Best MeCaTeC® product to use

Stronger, with Castolin Eutectic www.castolin.com

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Pulleys

Hoppers

Excavators

Screw feeders, screw conveyors

Vibrating feeders

Debarkers

Valves

Separators (pad, rotor, tube, body)

Fan impellers

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A5, A5HT, A6SH

Express 100, 101P, 102P, 103F,

101P, 102P, 103F

Express 100, 101P

Express 100, 101P, 102P, 103F

 Express 100, 101P, 102P, 103F

102P, A3, A5, A6SH

102P, 103F, A3, A5

Express 100, 101P, 102P, 103F

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102P, 103F, A3, A5, A6SH

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 Express 100, 101P, A3, A5

Express 100, 101P, A3, A5

102P, 103F, A3, A5, A6SH

102P, 103F, A3, A5, A5HT

 Express 100, 101P

Express 100, 101P

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Pipes, abrasive transport channels       

Turbines (shaft, blade, rotor)

Tanks, silos, carcasses

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Cylinder head

Mesh chain

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Engine (head, block)

Mills and crushers

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Transport

Mixers (tree, body, wheel)

Glass

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Chemical / Medical

Bearings, housings, supports

Purifiers / Sewers

Bricks

Cylinders

Mineral Industry

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Quarry

Pumps / Compressors (body)

Ceramic

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Machine tools & General

Pumps / Compressors (impellers)

MeCaTeC® applications in the industries

MeCaTeC® - Application Overview

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CASTOLIN EUTECTIC

Castolin Eutectic Locations

Product Portfolio - Widest in the Industry

Application database

Training

The unique TeroLink database of Castolin Eutectic contains more than 7.600 fully documented approved applications from around the globe. The case studies include photographs, technical data, detailed descriptions and cost-saving analyses.

To increase customer knowhow in wear technology and repair techniques, we have developed a full line of seminars and training programs, teaching all relevant personnel from welders and engineers to sales teams and managing directors.

R&D-Wear Test Laboratory

Together with our sister company, the Messer Group, we can offer our customers a very powerful range of products and services. Being «Part of the Messer World» means: Investment of over €420 million More than 6,000 motivated employees Over 100 factories to meet customer needs Technical sales support in over 120 countries Metallurgical Laboratory

Wearfacing micrograph

2,000 technical sales people in the field with our customers every day 0113

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HISTORY OF CASTOLIN EUTECTIC 1906: Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius: to discover a way of welding cast iron at low temperature; in the following years, this innovation was further developed for all industrial metals including aluminium alloys. 1940: Foundation of Eutectic Welding Alloys Corporation in New York 1952: Foundation of Castolin France 1959: Foundation of Eutectic Japan Ltd 1962: Foundation of Eutectic India Ltd 1960’s:International consolidation under Castolin Eutectic 1970’s:Creation of training centers for Maintenance & Repair technologies 1978: Establishment of World Head Quarters in St-Sulpice, Switzerland 2000: Merger with Messer Cutting & Welding and creation of the MEC Group - Messer Eutectic Castolin 2005: Part of the Messer World 2006: 100 years of innovation, service and quality.

ADDRESSES OF CASTOLIN EUTECTIC COMPANIES IN EUROPE Austria, Hungary, South East Europe Castolin GmbH Brunner Strasse 69 1230 Wien +43 (0)1 869 45 41 0

Norway Castolin Scandinavia NUF Hammaren 13 4056 Tananger +47 (0)516 925 10

Belgium MEC Benelux nv / sa – Castolin Eutectic Rue des Ateliers, 11 7850 Enghien (Edingen) +32 (0)2 888 24 51

Poland Messer Eutectic Castolin Sp.z.o.o. P.O. Box 502, ul. Robotnicza 2 44-100 Gliwice +48 (0)32 230 67 36

Czech Republic Messer Eutectic Castolin spol.s.r.o. Trojska 80/122 18200 Praha 8 +420 2-830 900 77

Portugal Castolin Portugal Rua Maestro Ferrer Trindade, 4B 2770-201 Paco de Arcos +351 (0)707 200 855

France Messer Eutectic Castolin SARL 22, Av. du Québec BP 325 Z.A. Courtaboeuf 1- Villebon 91958 Courtaboeuf Cedex +33 (0)1 69 82 69 82

Russia Messer Eutektik Castolin Ltd. Ul. Bolschaja Tulskajya 10/9, Office 9506 115191 Moscow +7 (0)495 771 74 12

Germany Castolin GmbH Gutenbergstrasse 10 65830 Kriftel +49 (0)6192 403 0

Slovakia Messer Eutectic Slovensko s.r.o. Krajná 10 821 04 Bratislava +421 (0) 2 48 20 99 91

Netherlands SA Messer Eutectic Castolin Benelux NV Rotterdamseweg 406 2629 HH Delft +31 (0)15 256 92 03

Spain Castolin Iberica S.A. P. I. de Alcobendas c/ San Rafael, 6 28108 Alcobendas (Madrid) +34-(0)91 490 03 00

Sweden, Denmark, Finland Castolin Scandinavia AB Transportgatan 37 42204 Hisings-Backa, Sweden +46 (0)31 570 470 Switzerland Messer Eutectic Castolin Switzerland SA Swiss Market Center Industriestrasse 34 8108 Dällikon +41 (0)44 847 17 17 Turkey Castolin Kaynak San. Ve Tic. Ltd. Sti. Yukari Dudullu Mahallesi Bostanci Yolu Sehit Sokak 53 34775 Ümraniye / Istanbul +90 (0)216 313 28 00 United Kingdom & Ireland Castolin Eutectic Ltd. Unit 10, Merse Road North Moons Moat Redditch B98 9NZ +44 (0)1527 582 200 For all others Countries please contact: Messer Eutectic Castolin Switzerland SA Export Market Center P.O. Box 360 1001 Lausanne Switzerland +41 (0)21 694 11 11

Your resource for protection, repair and joining solutions Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Messer Eutectic Castolin and its affiliates shall have no liability in respect there of.

For more information or contact addresses, please visit our websites www.castolin.com or www.eutectic.com 0113

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Stronger with... Castolin Eutectic WEAR & FUSION TECHNOLOGY

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MeCaTec-surfacing-polymers