Forcompleteserviceinformationalsosee:
ComponentTechnicalManuals3029
Engine
AlternatorsandStartingMotors
Introduction
Foreword
Thismanualiswrittenforanexperiencedtechnician. Essentialtoolsrequiredinperformingcertainservice workareidentifiedinthismanualandare recommendedforuse.
Livewithsafety:Readthesafetymessagesinthe introductionofthismanualandthecautionspresented throughoutthetextofthemanual.
Thisisthesafety-alertsymbol.Whenyouseethis symbolonthemachineorinthismanual,bealertto thepotentialforpersonalinjury.
Technicalmanualsaredividedintwoparts:repairand operationandtests.Repairsectionstellhowtorepair thecomponents.Operationandtestssectionshelpyou identifythemajorityofroutinefailuresquickly.
Informationisorganizedingroupsforthevarious componentsrequiringserviceinstruction.Atthe beginningofeachgrouparesummarylistingsofall applicableessentialtools,serviceequipmentandtools, othermaterialsneededtodothejob,servicepartskits, specifications,weartolerances,andtorquevalues.
TechnicalManualsareconciseguidesforspecific machines.Theyareon-the-jobguidescontainingonly thevitalinformationneededfordiagnosis,analysis, testing,andrepair.
Fundamentalserviceinformationisavailablefrom othersourcescoveringbasictheoryofoperation, fundamentalsoftroubleshooting,generalmaintenance, andbasictypeoffailuresandtheircauses.
DX,TMIFC–19–29SEP98–1/1
SECTION10—GeneralInformationSECTION90—OperatorStationRepair Group05—SeatandSupport Group05—Safety Group10—GeneralSpecificationsGroup10—ROLL-GARD Group15—OperatorPlatform Group20—FuelandLubricants Group25—SerialNumberLocationsGroup20—Fenders 20 Group30—FeaturesandAccessories
SECTION20—EngineRepair Group05—Engine Group10—CoolingSystem
SECTION210—OperationalCheckoutProcedures Group10—OperationalCheckoutProcedures
SECTION220—EngineOperation,Testsand Adjustments Group05—ComponentLocation
SECTION30—FuelandAirRepair Group05—FuelSystemGroup10—TheoryofOperation Group15—Diagnosis,TestsandAdjustments Group10—AirIntakeSystem Group15—SpeedControlLinkage
SECTION230—Fuel/AirOperation,Testsand Adjustments
SECTION40—ElectricalRepair Group05—Battery,StarterandAlternatorGroup05—ComponentLocation Group10—TheoryofOperation Group10—ElectricalSystemComponents Group15—WiringHarnessGroup15—Diagnosis,TestsandAdjustments
SECTION50—PowerTrainRepair Group05—ClutchHousing &Adjust Group05—ComponentLocation Group10—ClutchAssembly Group15—TransmissionGroup10—TheoryofOperation Group15—Diagnosis,TestandAdjust Group20—RearPTO
SECTION240—ElectricalSystemOperation,Tests
Group25—DifferentialGroup20—WiringSchematics Group30—FinalDrives Group35—MechanicalFrontWheelDrive
SECTION250—PowerTrainOperation,Tests& Adjustments Group05—ComponentLocation—PowerTrain
SECTION60—SteeringandBrakeRepair Group05—SteeringRepairGroup10—TheoryofOperation—Transmission Group15—Diagnosis,TestsandAdjustments— Group10—BrakeRepair PowerTrain
SECTION70—HydraulicRepair Group05—HydraulicPumpandFilter
SECTION260—SteeringandBrakeOperation,Test &Adjust Group10—Rockshaft
Group15—SelectiveControlValve(SCV)Group05—ComponentLocation Group10—TheoryofOperation Group20—HydraulicMidMountCoupler Group15—Diagnosis,TestsandAdjustments
SECTION80—MiscellaneousRepair Group05—FrontAxle—2WD
SECTION270—HydraulicSystemOperation,Test& Group10—Wheels Group15—3-PointHitch
Allinformation,illustrationsandspecificationsinthismanualarebasedon thelatestinformationavailableatthetimeofpublication.Therightisreservedtomakechangesatanytimewithoutnotice.
Adjust Group05—ComponentLocation Group10—TheoryofOperation Group15—Diagnosis Group16—HydraulicTests—WithoutSCV 20 Group17—HydraulicTests—WithSCV Group18—HydraulicTests—WithMidMount ControlValve Group19—HydraulicTests—All Group20—Adjustments Group21—HydraulicSchematics
Group05—Safety ......................10-05-1
Group10—GeneralSpecifications
GroundSpeedEstimates ................. 10-10-9
ServiceRecommendationsforO-RingBoss Fittings ............................ 10-10-15
ServiceRecommendationsforFlatFace O-RingSealFittings 10-10-17
MetricBoltandCapScrewTorqueValues...10-10-18
UnifiedInchBoltandCapScrewTorque Values 10-10-19
Group20—FuelandLubricants
Group25—SerialNumberLocations SerialNumbers ......................... 10-25-1
ProductIdentificationNumberLocation 10-25-1
EngineSerialNumberLocation 10-25-1
FuelInjectionPumpSerialNumberLocation...10-25-1
AlternatorSerialNumberLocation 10-25-2
PowerSteeringValveSerialNumber Location 10-25-2
StarterSerialNumberLocation 10-25-2
TransmissionSerialNumberLocation ........ 10-25-2
FrontAxle(2WD)SerialNumberLocation .....10-25-3
MechanicalFrontWheelDrive(MFWD)Serial NumberLocation 10-25-3
Group30—FeaturesandAccessories FeaturesandAccessories ................. 10-30-1
RecognizeSafetyInformation
Thisisasafety-alertsymbol.Whenyouseethissymbol onyourmachineorinthismanual,bealerttothe potentialforpersonalinjury.
Followrecommendedprecautionsandsafeoperating practices.
UnderstandSignalWords
Asignalword—DANGER,WARNING,orCAUTION—is usedwiththesafety-alertsymbol.DANGERidentifiesthe mostserioushazards.
DANGERorWARNINGsafetysignsarelocatednear specifichazards.Generalprecautionsarelistedon CAUTIONsafetysigns.CAUTIONalsocallsattentionto safetymessagesinthismanual.
FollowSafetyInstructions
Carefullyreadallsafetymessagesinthismanualandon yourmachinesafetysigns.Keepsafetysignsingood condition.Replacemissingordamagedsafetysigns.Be surenewequipmentcomponentsandrepairpartsinclude thecurrentsafetysigns.Replacementsafetysignsare availablefromyourJohnDeeredealer.
Learnhowtooperatethemachineandhowtouse controlsproperly.Donotletanyoneoperatewithout instruction.
Keepyourmachineinproperworkingcondition. Unauthorizedmodificationstothemachinemayimpairthe functionand/orsafetyandaffectmachinelife.
Ifyoudonotunderstandanypartofthismanualandneed assistance,contactyourJohnDeeredealer.
HandleFluidsSafely—AvoidFires
Whenyouworkaroundfuel,donotsmokeorworknear heatersorotherfirehazards.
Storeflammablefluidsawayfromfirehazards.Donot incinerateorpuncturepressurizedcontainers.
Makesuremachineiscleanoftrash,grease,anddebris.
Donotstoreoilyrags;theycanigniteandburn spontaneously.
PreventBatteryExplosions
Keepsparks,lightedmatches,andopenflameawayfrom thetopofbattery.Batterygascanexplode.
Nevercheckbatterychargebyplacingametalobject acrosstheposts.Useavolt-meterorhydrometer.
Donotchargeafrozenbattery;itmayexplode.Warm batteryto16°C(60°F).
PrepareforEmergencies
Bepreparedifafirestarts.
Keepafirstaidkitandfireextinguisherhandy.
Keepemergencynumbersfordoctors,ambulanceservice, hospital,andfiredepartmentnearyourtelephone.
PreventAcidBurns
Sulfuricacidinbatteryelectrolyteispoisonous.Itisstrong enoughtoburnskin,eatholesinclothing,andcause blindnessifsplashedintoeyes.
Avoidthehazardby:
1.Fillingbatteriesinawell-ventilatedarea.
2.Wearingeyeprotectionandrubbergloves.
3.Avoidingbreathingfumeswhenelectrolyteisadded.
4.Avoidingspillingordrippingelectrolyte.
5.Useproperjumpstartprocedure.
Ifyouspillacidonyourself:
1.Flushyourskinwithwater.
2.Applybakingsodaorlimetohelpneutralizetheacid.
3.Flushyoureyeswithwaterfor15—30minutes.Get medicalattentionimmediately.
Ifacidisswallowed:
1.Donotinducevomiting.
2.Drinklargeamountsofwaterormilk,butdonot exceed2L(2 quarts).
3.Getmedicalattentionimmediately.
DX,POISON–19–21APR93–1/1
ServiceCoolingSystemSafely
Explosivereleaseoffluidsfrompressurizedcooling systemcancauseseriousburns.
Shutoffengine.Onlyremovefillercapwhencoolenough totouchwithbarehands.Slowlyloosencaptofirststop torelievepressurebeforeremovingcompletely.
HandleChemicalProductsSafely
Directexposuretohazardouschemicalscancause seriousinjury.Potentiallyhazardouschemicalsusedwith JohnDeereequipmentincludesuchitemsaslubricants, coolants,paints,andadhesives.
AMaterialSafetyDataSheet(MSDS)providesspecific detailsonchemicalproducts:physicalandhealthhazards, safetyprocedures,andemergencyresponsetechniques.
ChecktheMSDSbeforeyoustartanyjobusinga hazardouschemical.Thatwayyouwillknowexactlywhat therisksareandhowtodothejobsafely.Thenfollow proceduresandrecommendedequipment.
(SeeyourJohnDeeredealerforMSDS’sonchemical productsusedwithJohnDeereequipment.)
AvoidHigh-PressureFluids
Escapingfluidunderpressurecanpenetratetheskin causingseriousinjury.
Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.Tightenall connectionsbeforeapplyingpressure.
Searchforleakswithapieceofcardboard.Protecthands andbodyfromhighpressurefluids.
Ifanaccidentoccurs,seeadoctorimmediately.Anyfluid injectedintotheskinmustbesurgicallyremovedwithina fewhoursorgangrenemayresult.Doctorsunfamiliarwith thistypeofinjuryshouldreferenceaknowledgeable medicalsource.SuchinformationisavailablefromDeere &CompanyMedicalDepartmentinMoline,Illinois,U.S.A.
ParkMachineSafely
Beforeworkingonthemachine:
• Lowerallequipmenttotheground.
• Stoptheengineandremovethekey.
• Disconnectthebatterygroundstrap.
SupportMachineProperly
Alwayslowertheattachmentorimplementtotheground beforeyouworkonthemachine.Ifyoumustworkona liftedmachineorattachment,securelysupportthe machineorattachment.Ifleftinaraisedposition, hydraulicallysupporteddevicescansettleorleakdown.
Donotsupportthemachineoncinderblocks,hollowtiles, orpropsthatmaycrumbleundercontinuousload.Donot workunderamachinethatissupportedsolelybyajack. Followrecommendedproceduresinthismanual.
Whenimplementsorattachmentsareusedwithatractor, alwaysfollowsafetyprecautionslistedintheimplement operator’smanual.
• Hanga"DONOTOPERATE"taginoperatorstation. DX,LOWER–19–17FEB99–1/1
WearProtectiveClothing
Wearclosefittingclothingandsafetyequipment appropriatetothejob.
Prolongedexposuretoloudnoisecancauseimpairment orlossofhearing.
Wearasuitablehearingprotectivedevicesuchas earmuffsorearplugstoprotectagainstobjectionableor uncomfortableloudnoises.
Operatingequipmentsafelyrequiresthefullattentionof theoperator.Donotwearradioormusicheadphones whileoperatingmachine.
WorkinCleanArea
Beforestartingajob:
• Cleanworkareaandmachine.
• Makesureyouhaveallnecessarytoolstodoyourjob.
• Havetherightpartsonhand.
• Readallinstructionsthoroughly;donotattempt shortcuts.
ServiceMachinesSafely
Tielonghairbehindyourhead.Donotwearanecktie, scarf,looseclothing,ornecklacewhenyouworknear machinetoolsormovingparts.Iftheseitemsweretoget caught,severeinjurycouldresult.
Removeringsandotherjewelrytopreventelectrical shortsandentanglementinmovingparts.
WorkinVentilatedArea
Engineexhaustfumescancausesicknessordeath.Ifitis necessarytorunanengineinanenclosedarea,remove theexhaustfumesfromtheareawithanexhaustpipe extension.
Ifyoudonothaveanexhaustpipeextension,openthe doorsandgetoutsideairintothearea
IlluminateWorkAreaSafely
Illuminateyourworkareaadequatelybutsafely.Usea portablesafetylightforworkinginsideorunderthe machine.Makesurethebulbisenclosedbyawirecage. Thehotfilamentofanaccidentallybrokenbulbcanignite spilledfueloroil.
ReplaceSafetySigns
Replacemissingordamagedsafetysigns.Seethe machineoperator’smanualforcorrectsafetysign placement.
UseProperLiftingEquipment
Liftingheavycomponentsincorrectlycancausesevere injuryormachinedamage.
KeepROPSInstalledProperly
Makecertainallpartsarereinstalledcorrectlyifthe roll-overprotectivestructure(ROPS)isloosenedor removedforanyreason.Tightenmountingboltstoproper torque.
TheprotectionofferedbyROPSwillbeimpairedifROPS issubjectedtostructuraldamage,isinvolvedinan overturnincident,orisinanywayalteredbywelding, bending,drilling,orcutting.AdamagedROPSshouldbe replaced,notreused.
Followrecommendedprocedureforremovaland installationofcomponentsinthemanual. DX,ROPS3–19–03MAR93–1/1
DX,LIFT–19–04JUN90–1/1
ServiceTiresSafely
Explosiveseparationofatireandrimpartscancause seriousinjuryordeath.
Donotattempttomountatireunlessyouhavetheproper equipmentandexperiencetoperformthejob.
Alwaysmaintainthecorrecttirepressure.Donotinflate thetiresabovetherecommendedpressure.Neverweldor heatawheelandtireassembly.Theheatcancausean increaseinairpressureresultinginatireexplosion. Weldingcanstructurallyweakenordeformthewheel.
Wheninflatingtires,useaclip-onchuckandextension hoselongenoughtoallowyoutostandtoonesideand NOTinfrontoforoverthetireassembly.Useasafety cageifavailable.
Checkwheelsforlowpressure,cuts,bubbles,damaged rimsormissinglugboltsandnuts.
AvoidHarmfulAsbestosDust
Avoidbreathingdustthatmaybegeneratedwhen handlingcomponentscontainingasbestosfibers.Inhaled asbestosfibersmaycauselungcancer.
Componentsinproductsthatmaycontainasbestosfibers arebrakepads,brakebandandliningassemblies,clutch plates,andsomegaskets.Theasbestosusedinthese componentsisusuallyfoundinaresinorsealedinsome way.Normalhandlingisnothazardousaslongas airbornedustcontainingasbestosisnotgenerated.
Avoidcreatingdust.Neverusecompressedairfor cleaning.Avoidbrushingorgrindingmaterialcontaining asbestos.Whenservicing,wearanapprovedrespirator.A specialvacuumcleanerisrecommendedtoclean asbestos.Ifnotavailable,applyamistofoilorwateron thematerialcontainingasbestos.
Keepbystandersawayfromthearea.
AvoidHeatingNearPressurizedFluidLines
Flammablespraycanbegeneratedbyheatingnear pressurizedfluidlines,resultinginsevereburnsto yourselfandbystanders.Donotheatbywelding, soldering,orusingatorchnearpressurizedfluidlinesor otherflammablematerials.Pressurizedlinescanbe accidentallycutwhenheatgoesbeyondtheimmediate flamearea.
RemovePaintBeforeWeldingorHeating
Avoidpotentiallytoxicfumesanddust.
Hazardousfumescanbegeneratedwhenpaintisheated bywelding,soldering,orusingatorch.
Doallworkoutsideorinawellventilatedarea.Disposeof paintandsolventproperly.
Removepaintbeforeweldingorheating:
• Ifyousandorgrindpaint,avoidbreathingthedust. Wearanapprovedrespirator.
• Ifyouusesolventorpaintstripper,removestripperwith soapandwaterbeforewelding.Removesolventor paintstrippercontainersandotherflammablematerial fromarea.Allowfumestodisperseatleast15minutes beforeweldingorheating.
UseProperTools
Usetoolsappropriatetothework.Makeshifttoolsand procedurescancreatesafetyhazards.
Usepowertoolsonlytoloosenthreadedpartsand fasteners.
Forlooseningandtighteninghardware,usethecorrect sizetools.DONOTuseU.S.measurementtoolson metricfasteners.Avoidbodilyinjurycausedbyslipping wrenches.
UseonlyservicepartsmeetingJohnDeerespecifications.
DX,REPAIR–19–17FEB99–1/1
DisposeofWasteProperly
Improperlydisposingofwastecanthreatenthe environmentandecology.Potentiallyharmfulwasteused withJohnDeereequipmentincludesuchitemsasoil,fuel, coolant,brakefluid,filters,andbatteries.
Useleakproofcontainerswhendrainingfluids.Donotuse foodorbeveragecontainersthatmaymisleadsomeone intodrinkingfromthem.
Donotpourwasteontotheground,downadrain,orinto anywatersource.
Airconditioningrefrigerantsescapingintotheaircan damagetheEarth’satmosphere.Governmentregulations mayrequireacertifiedairconditioningservicecenterto recoverandrecycleusedairconditioningrefrigerants.
Inquireontheproperwaytorecycleordisposeofwaste fromyourlocalenvironmentalorrecyclingcenter,orfrom yourJohnDeeredealer.
DX,DRAIN–19–03MAR93–1/1
LiveWithSafety
Beforereturningmachinetocustomer,makesure machineisfunctioningproperly,especiallythesafety systems.Installallguardsandshields.
MachineSpecifications
NOTE:(Specificationsanddesignsubjecttochange withoutnotice.)
ItemMeasurementSpecification
5105—3029D POWERTECH Engine, NaturallyAspirated
FactoryObservedPTOPower29.8kW(40hp)at2300rpm
MaximumEngineTorque170N•mat1400rpm
CylindersQuantity3
BoreDistance106mm(4.17in.)
StrokeDistance110mm(4.33in.)
DisplacementVolume2.9L(179cuin.)
CompressionRatio17.4:1
CylinderFiringOrder1—2—3
IntakeValveClearance0.35mm(0.014in.)
ExhaustValveClearance0.45mm(0.018in.)
SlowIdleSpeed825 ± 25rpm
FastIdleSpeed2500 ± 25rpm
OperatingRangeSpeed1400—2300rpm
InjectionPumpTimingPosition16.5° BTDC(TimeTrac)
5205—3029D POWERTECH Engine, NaturallyAspirated
FactoryObservedPTOPower35.8kW(48hp)at2300rpm
MaximumEngineTorque188N•mat1400rpm
CylindersQuantity3
ItemMeasurementSpecification
BoreDistance106mm(4.17in.)
StrokeDistance110mm(4.33in.)
DisplacementVolume2.9L(179cu.in.)
CompressionRatio17.4:1
CylinderFiringOrder1—2—3
IntakeValveClearance0.35mm(0.014in.)
ExhaustValveClearance0.45mm(0.018in.)
SlowIdleSpeed825 ± 25rpm
FastIdleSpeed2500 ± 25rpm
OperatingRangeSpeed1400—2300rpm
InjectionPumpTimingPosition16.5° BTDC(TimeTrac)
ElectricalSystem—12-Volt,Negative Ground
BatteryVoltage12-volt ColdCrankingAmps700CCA BCIGroupSize28H
AlternatorAmperage40amps
StartingMotorVoltage12volts
ItemMeasurementSpecification
PowerTake-Off
Engine—540Speed2200rpm
ItemMeasurementSpecification
HydraulicSystem
PumpDisplacement—SteeringDisplacement11.9cucm(0.73cuin.)
GeneralSpecifications
ItemMeasurementSpecification
PumpDisplacement—ImplementDisplacement20cucm(1.22cuin.)
Steering1 FlowRate24.6L/min.(6.5gpm)
Implement1 FlowRate41.3L/min.(10.9gpm)
Steering(Maximum)Pressure13000—13500kPa(130—135bar) (1885—1955psi)
Implement(Maximum)Pressure19000—19700kPa(190—197bar) (2755—2855psi)
HitchLiftCapacity1355kg(2990lb)
1 Flowrateat90%pumpefficiencyandengineatratedspeed.
DrainandRefillCapacities
ItemMeasurementSpecification
AG,OUO1032,2637–19–15SEP99–3/3
FuelTankCapacity85.5L(22.6gal)Approximate
CoolingSystemCapacity8.93L(2.4gal)Approximate
Crankcase(includingfilterchange)Capacity7.5L(7.9qt)Approximate
SyncReverser TransmissionCapacity33L(8.7gal)Approximate
MechanicalFrontWheelDrive (MFWD)—IfEquipped
WheelHubs(Each)Capacity0.5L(0.53qt)Approximate
AxleHousingCapacity4L(4.2qt)Approximate
SyncReverserisatrademarkofDeere&Company
AG,OUO1032,2638–19–15SEP99–1/1
MachineDimensions
NOTE:(Specificationsanddesignsubjecttochange withoutnotice.)
NOTE:Alldimensionsareofamachineequippedwith standardtires.
ItemMeasurementSpecification
5105with2-WheelDrive
StandardFrontTireSize7.5-16
StandardRearTireSize14.9-28
OverallWidth(OutsideEdgeofWidth1753mm(69.0in.)minimum Tires)
OverallLength(IncludingHitchLength2766mm(108.9in.) DraftLinks)
OverallHeightfromGround-to-TopHeight1303mm(51.3in.) ofHood
OverallHeightfromGround-to-TopHeight1551mm(61.1in.) ofSteeringWheel
OverallHeightfromGround-to-TopHeight2296mm(90.4in.) ofRoll-GardROPS
OverallHeightfromGround-to-TopHeight1900mm(74.8in.) ofFoldedROPS
OverallHeightfromGround-to-TopHeight424mm(16.7in.) ofDrawbar
OverallHeightfromHeight480mm(18.9in.)
Ground-to-CropClearance—Front Axle
CenterlineofRearAxletoFoldedDistance1257mm(49.5in.) ROPS
WheelbaseDistance1950mm(76.8in.)
TurningRadiuswithBrakesRadius2.44m(8.8ft)
TurningRadiuswithoutBrakesRadius3.29m(10.8ft)
ItemMeasurementSpecification
AverageShippingWeight,Weight1848kg(4075lb) Unballasted
5105withMFWD
StandardFrontTireSize9.5-24
StandardRearTireSize14.9-28
OverallWidth(OutsideEdgeofWidth1753mm(69.0in.)Minimum Tires)
OverallLength(IncludingHitchLength3261mm(128.4in.) DraftLinks)
OverallHeightfromGround-to-TopHeight1303mm(51.3in.) ofHood
OverallHeightfromGround-to-TopHeight1552mm(61.1in.) ofSteeringWheel
OverallHeightfromGround-to-TopHeight2296mm(90.4in.) ofRoll-GardROPS
OverallHeightfromGround-to-TopHeight1900mm(76.8in.) ofFoldedROPS
OverallHeightfromGround-to-TopHeight424mm(16.7in.) ofDrawbar
OverallHeightfromHeight368mm(14.5in.) Ground-to-CropClearance—Front Axle
CenterlineofRearAxletoFoldedDistance1257mm(49.5in.) ROPS
WheelbaseWidth1950mm(76.8in.)
TurningRadiuswithBrakes1 Radius3.02m(9.9ft)
1 WithMFWDdisengaged.
ItemMeasurementSpecification
TurningRadiuswithoutBrakesRadius3.32m(10.9ft)
AverageShippingWeight,Weight2030kg(4475lb) Unballasted
ItemMeasurementSpecification
5205with2-WheelDrive
StandardFrontTireSize7.5-16
StandardRearTireSize14.9-28
OverallWidth(OutsideEdgeofWidth1753mm(69.0in.)minimum Tires)
OverallLength(IncludingHitchLength2766mm(108.9in.) DraftLinks)
OverallHeightfromGround-to-TopHeight1303mm(51.3in.) ofHood
OverallHeightfromGround-to-TopHeight1551mm(61.1in.) ofSteeringWheel
OverallHeightfromGround-to-TopHeight2296mm(90.4in.) ofRoll-GardROPS
OverallHeightfromGround-to-TopHeight1900mm(74.8in.) ofFoldedROPS
OverallHeightfromGround-to-TopHeight424mm(16.7in.) ofDrawbar
OverallHeightfromHeight480mm(18.9in.)
Ground-to-CropClearance—Front Axle
CenterlineofRearAxletoFoldedDistance1257mm(49.5in.) ROPS
WheelbaseDistance1950mm(76.8in.)
TurningRadiuswithBrakesRadius2.44m(8.8ft)
TurningRadiuswithoutBrakesRadius3.29m(10.8ft)
GeneralSpecifications
ItemMeasurementSpecification
AverageShippingWeight,Weight1848kg(4075lb) Unballasted
5205withMFWD
StandardFrontTireSize9.5-24
StandardRearTireSize14.9-28
OverallWidth(OutsideEdgeofWidth1753mm(69.0in.)Minimum Tires)
OverallLength(IncludingHitchLength3261mm(128.4in.) DraftLinks)
OverallHeightfromGround-to-TopHeight1303mm(51.3in.) ofHood
OverallHeightfromGround-to-TopHeight1552mm(61.1in.) ofSteeringWheel
OverallHeightfromGround-to-TopHeight2296mm(90.4in.) ofRoll-GardROPS
OverallHeightfromGround-to-TopHeight1900mm(76.8in.) ofFoldedROPS
OverallHeightfromGround-to-TopHeight424mm(16.7in.) ofDrawbar
OverallHeightfromHeight368mm(14.5in.) Ground-to-CropClearance—Front Axle
CenterlineofRearAxletoFoldedDistance1257mm(49.5in.) ROPS
WheelbaseWidth1950mm(76.8in.)
TurningRadiuswithBrakes1 Radius3.02m(9.9ft)
1 WithMFWDdisengaged.
ItemMeasurementSpecification
TurningRadiuswithoutBrakesRadius3.32m(10.9ft)
AverageShippingWeight,Weight2030kg(4475lb) Unballasted
CED,OUO1032,2593–19–25AUG99–5/5
GroundSpeedEstimates
GeneralSpecifications
NOTE:GroundSpeed—km/h(mph)at2300rpmengine speed.
ItemMeasurementSpecification
RearTires—14.9-28R1
GearA-1Speed3.0km/h(1.86mph)
GearA-2Speed4.29km/h(2.67mph)
GearA-3Speed6.07km/h(3.77mph)
GearA-4Speed8.50km/h(5.28mph)
GearB-1Speed10.48km/h(6.51mph)
GearB-2Speed14.99km/h(9.32mph)
GearB-3Speed21.19km/h(13.17mph)
GearB-4Speed29.70km/h(18.46mph)
GearR-1Speed3.58km/h(2.23mph)
GearR-2Speed5.12km/h(3.18mph)
GearR-3Speed7.24km/h(4.50mph)
GearR-4Speed10.15km/h(6.31mph)
RearTires—16.9-28R1
GearA-1Speed3.14km/h(1.94mph)
GearA-2Speed4.48km/h(2.79mph)
GearA-3Speed6.34km/h(3.94mph)
GearA-4Speed8.88km/h(5.52mph)
GearB-1Speed10.95km/h(6.80mph)
GearB-2Speed15.66km/h(9.74mph)
GearB-3Speed22.14km/h(13.76mph)
ItemMeasurementSpecification
GearB-4Speed31.04km/h(19.29mph)
GearR-1Speed3.74km/h(2.33mph)
GearR-2Speed5.35km/h(3.32mph)
GearR-3Speed7.56km/h(4.70mph)
GearR-4Speed10.61km/h(6.59mph)
RearTires—13.6-28R1
GearA-1Speed2.87km/h(1.78mph)
GearA-2Speed4.11km/h(2.56mph)
GearA-3Speed5.82km/h(3.62mph)
GearA-4Speed8.15km/h(5.06mph)
GearB-1Speed10.05km/h(6.24mph)
GearB-2Speed14.38km/h(8.94mph)
GearB-3Speed20.32km/h(12.63mph)
GearB-4Speed28.48km/h(17.70mph)
GearR-1Speed3.43km/h(2.14mph)
GearR-2Speed4.16km/h(3.05mph)
GearR-3Speed6.94km/h(4.32mph)
GearR-4Speed9.73km/h(6.05mph)
RearTires—16.9-24R1
GearA-1Speed2.91km/h(1.80mph)
GearA-2Speed4.16km/h(2.59mph)
GearA-3Speed5.89km/h(3.66mph)
GearA-4Speed8.24km/h(5.12mph)
AG,OUO1032,2653–19–23SEP99–2/6
GeneralSpecifications
ItemMeasurementSpecification
GearB-1Speed10.16km/h(6.32mph)
GearB-2Speed14.54km/h(9.04mph)
GearB-3Speed20.55km/h(12.77mph)
GearB-4Speed28.80km/h(17.90mph)
GearR-1Speed3.47km/h(2.16mph)
GearR-2Speed4.97km/h(3.08mph)
GearR-3Speed7.02km/h(4.37mph)
GearR-4Speed9.85km/h(6.12mph)
RearTires—16.9-24R3
GearA-1Speed2.86km/h(1.77mph)
GearA-2Speed4.09km/h(2.55mph)
GearA-3Speed5.79km/h(3.60mph)
GearA-4Speed8.11km/h(5.04mph)
GearB-1Speed10.00km/h(6.21mph)
GearB-2Speed14.30km/h(8.89mph)
GearB-3Speed20.22km/h(12.56mph)
GearB-4Speed28.33km/h(17.61mph)
GearR-1Speed3.42km/h(2.13mph)
GearR-2Speed4.88km/h(3.03mph)
GearR-3Speed6.91km/h(4.29mph)
GearR-4Speed9.68km/h(6.02mph)
RearTires—16.9-24R4
GearA-1Speed2.87km/h(1.78mph)
ItemMeasurementSpecification
GearA-2Speed4.10km/h(2.55mph)
GearA-3Speed5.80km/h(2.25mph)
GearA-4Speed8.13km/h(5.05mph)
GearB-1Speed10.02km/h(6.22mph)
GearB-2Speed14.33km/h(8.91mph)
GearB-3Speed20.26km/h(12.59mph)
GearB-4Speed28.39km/h(17.65mph)
GearR-1Speed3.42km/h(2.13mph)
GearR-2Speed4.89km/h(3.04mph)
GearR-3Speed6.92km/h(4.30mph)
GearR-4Speed9.70km/h(6.03mph)
RearTires—21.5L-16.1R3
GearA-1Speed2.27km/h(1.41mph)
GearA-2Speed3.25km/h(2.02mph)
GearA-3Speed4.59km/h(2.85mph)
GearA-4Speed6.43km/h(4.00mph)
GearB-1Speed7.93km/h(4.93mph)
GearB-2Speed11.35km/h(7.06mph)
GearB-3Speed16.04km/h(10.50mph)
GearB-4Speed22.48km/h(13.97mph)
GearR-1Speed2.71km/h(1.69mph)
GearR-2Speed3.88km/h(2.41mph)
GearR-3Speed5.48km/h(3.41mph)
GearR-4Speed7.68km/h(4.78mph)
GeneralSpecifications
ItemMeasurementSpecification
RearTires—22.5LL-16.1TurfSpecial
GearA-1Speed2.78km/h(1.72mph)
GearA-2Speed3.97km/h(2.47mph)
GearA-3Speed5.61km/h(3.49mph)
GearA-4Speed7.86km/h(4.88mph)
GearB-1Speed9.69km/h(6.02mph)
GearB-2Speed13.87km/h(8.62mph)
GearB-3Speed19.60km/h(12.18mph)
GearB-4Speed27.47km/h(17.08mph)
GearR-1Speed3.31km/h(2.06mph)
GearR-2Speed4.74km/h(2.94mph)
GearR-3Speed6.70km/h(4.16mph)
GearR-4Speed9.39km/h(5.84mph)
RearTires—19.5L-24R4
GearA-1Speed2.85km/h(1.77mph)
GearA-2Speed4.08km/h(2.54mph)
GearA-3Speed5.77km/h(3.51mph)
GearA-4Speed8.08km/h(5.02mph)
GearB-1Speed9.96km/h(6.18mph)
GearB-2Speed14.24km/h(8.85mph)
GearB-3Speed20.13km/h(12.51mph)
GearB-4Speed28.22km/h(17.54mph)
GearR-1Speed3.40km/h(2.12mph)
GearR-2Speed4.86km/h(3.02mph)
ItemMeasurementSpecification
GearR-3Speed6.88km/h(4.28mph)
GearR-4Speed9.64km/h(5.99mph)
RearTires—14.9-24R1
GearA-1Speed2.73km/h(1.69mph)
GearA-2Speed3.90km/h(2.43mph)
GearA-3Speed5.52km/h(3.43mph)
GearA-4Speed7.73km/h(4.80mph)
GearB-1Speed9.53km/h(5.92mph)
GearB-2Speed13.63km/h(8.47mph)
GearB-3Speed19.26km/h(11.97mph)
GearB-4Speed27.00km/h(16.78mph)
GearR-1Speed3.25km/h(2.03mph)
GearR-2Speed4.65km/h(2.89mph)
GearR-3Speed6.58km/h(4.09mph)
GearR-4Speed9.23km/h(5.74mph)
AG,OUO1032,2653–19–23SEP99–6/6
ServiceRecommendationsforO-RingBoss Fittings
StraightFitting
1.InspectO-ringbossseatfordirtordefects.
2.LubricateO-ringwithpetroleumjelly.Placeelectrical tapeoverthreadstoprotectO-ring.SlideO-ringover tapeandintoO-ringgrooveoffitting.Removetape.
3.Tightenfittingtotorquevalueshownonchart.
04T,90,K66–19–19MAR96–1/2
AngleFitting
1.Back-offlocknut(A)andback-upwasher(B) completelytohead-end(C)offitting.
2.Turnfittingintothreadedbossuntilback-upwasher contactsfaceofboss.
3.Turnfittinghead-endcounterclockwisetoproperindex (maximumofoneturn).
NOTE:Donotallowhosestotwistwhentightening fittings.
4.Holdfittinghead-endwithawrenchandtightenlocknut andback-upwashertopropertorquevalue.
STRAIGHTFITTINGORSPECIALNUTTORQUECHART
ThreadSizeN•mlb-ft
3/8-24UNF86
7/16-20UNF129
1/2-20UNF1612
9/16-18UNF2418
3/4-16UNF4634
7/8-14UNF6246
1-1/16-12UN10275
1-3/16-12UN12290
1-5/16-12UN142105
1-5/8-12UN190140
1-7/8-12UN217160
NOTE:Torquetoleranceis ± 10%.
ServiceRecommendationsforFlatFace O-RingSealFittings
1.Inspectthefittingsealingsurfaces.Theymustbefree ofdirtordefects.
2.InspecttheO-ring.Itmustbefreeofdamageor defects.
3.LubricateO-ringsandinstallintogrooveusing petroleumjellytoholdinplace.
4.PushO-ringintothegroovewithplentyofpetroleum jellysoO-ringisnotdisplacedduringassembly.
5.Indexanglefittingsandtightenbyhandpressingjoint togethertoinsureO-ringremainsinplace.
6.Tightenfittingornuttotorquevalueshownonthe chartperdashsizestampedonthefitting.Donotallow hosestotwistwhentighteningfittings.
FLATFACEO-RINGSEALFITTINGTORQUE
6.350.250-49/16-1816125.03.5 9.520.375-611/16-1624189.06.5 12.700.500-813/16-16503717.012.5 15.880.625-101-14695117.012.5
19.050.750-1213/16-121027517.012.5 22.220.875-1413/16-121027517.012.5
25.401.000-1617/16-1214210517.012.5 31.751.250-20111/16-1219014017.012.5 38.101.500-242-1221716017.012.5
NOTE:Torquetoleranceis+15-20%.
M64.7(3.5)6(4.4)9(6.6)11.5(8.5)13(9.5)16.5(12.2)15.5(11.5)19.5(14.5)
M811.5(8.5)14.5(10.7)22(16)28(20.5)32(23.5)40(29.5)37(27.5)47(35) M1023(17)29(21)43(32)55(40)63(46)80(59)75(55)95(70) M1240(29.5)50(37)75(55)95(70)110(80)140(105)130(95)165(120) M1463(46)80(59)120(88)150(110)175(130)220(165)205(150)260(190) M16100(74)125(92)190(140)240(175)275(200)350(255)320(235)400(300) M18135(100)170(125)265(195)330(245)375(275)475(350)440(325)560(410) M20190(140)245(180)375(275)475(350)530(390)675(500)625(460)790(580) M22265(195)330(245)510(375)650(480)725(535)920(680)850(625)1080(800) M24330(245)425(315)650(480)820(600)920(680)1150(850)1080(800)1350(1000) M27490(360)625(460)950(700)1200(885)1350(1000)1700(1250)1580(1160)2000(1475) M30660(490)850(625)1290(950)1630(1200)1850(1350)2300(1700)2140(1580)2700(2000)
M33900(665)1150(850)1750(1300)2200(1625)2500(1850)3150(2325)2900(2150)3700(2730) M361150(850)1450(1075)2250(1650)2850(2100)3200(2350)4050(3000)3750(2770)4750(3500)
a "Lubricated"meanscoatedwithalubricantsuchasengineoil,orfastenerswithphosphateandoilcoatings.
b "Dry"meansplainorzincplatedwithoutanylubrication.
DONOTusethesevaluesifadifferenttorquevalueortighteningMakesurefastenerthreadsarecleanandthatyouproperlystart procedureisgivenforaspecificapplication.Torquevalueslistedarethreadengagement.Thiswillpreventthemfromfailingwhen forgeneraluseonly.Checktightnessoffastenersperiodically.tightening.
Shearboltsaredesignedtofailunderpredeterminedloads.AlwaysTightenplasticinsertorcrimpedsteel-typelocknutstoapproximately replaceshearboltswithidenticalpropertyclass.50percentofthedrytorqueshowninthechart,appliedtothenut, nottothebolthead.Tightentoothedorserrated-typelocknutstothe fulltorquevalue.
Fastenersshouldbereplacedwiththesameorhigherpropertyclass. Ifhigherpropertyclassfastenersareused,theseshouldonlybe tightenedtothestrengthoftheoriginal.
1/43.8(2.8)4.7(3.5)6(4.4)7.5(5.5)9.5(7)12(9)13.5(10)17(12.5) 5/167.7(5.7)9.8(7.2)12(9)15.5(11.5)19.5(14.5)25(18.5)28(20.5)35(26) 3/813.5(10)17.5(13)22(16)27.5(20)35(26)44(32.5)49(36)63(46) 7/1622(16)28(20.5)35(26)44(32.5)56(41)70(52)80(59)100(74) 1/234(25)42(31)53(39)67(49)85(63)110(80)120(88)155(115) 9/1648(35.5)60(45)76(56)95(70)125(92)155(115)175(130)220(165) 5/867(49)85(63)105(77)135(100)170(125)215(160)240(175)305(225) 3/4120(88)150(110)190(140)240(175)300(220)380(280)425(315)540(400) 7/8190(140)240(175)190(140)240(175)490(360)615(455)690(510)870(640) 1285(210)360(265)285(210)360(265)730(540)920(680)1030(760)1300(960) 1-1/8400(300)510(375)400(300)510(375)910(670)1150(850)1450(1075)1850(1350) 1-1/4570(420)725(535)570(420)725(535)1280(945)1630(1200)2050(1500)2600(1920) 1-3/8750(550)950(700)750(550)950(700)1700(1250)2140(1580)2700(2000)3400(2500) 1-1/2990(730)1250(930)990(730)1250(930)2250(1650)2850(2100)3600(2650)4550(3350)
a Grade2appliesforhexcapscrews(nothexbolts)upto6in.(152mm)long.Grade1appliesforhexcapscrewsover6in.(152mm)long, andforallothertypesofboltsandscrewsofanylength.
b "Lubricated"meanscoatedwithalubricantsuchasengineoil,orfastenerswithphosphateandoilcoatings.
c "Dry"meansplainorzincplatedwithoutanylubrication.
DONOTusethesevaluesifadifferenttorquevalueortighteningMakesurefastenerthreadsarecleanandthatyouproperlystart procedureisgivenforaspecificapplication.Torquevalueslistedarethreadengagement.Thiswillpreventthemfromfailingwhen forgeneraluseonly.Checktightnessoffastenersperiodically.tightening.
Shearboltsaredesignedtofailunderpredeterminedloads.AlwaysTightenplasticinsertorcrimpedsteel-typelocknutstoapproximately replaceshearboltswithidenticalgrade.50percentofthedrytorqueshowninthechart,appliedtothenut, nottothebolthead.Tightentoothedorserrated-typelocknutstothe fulltorquevalue. Fastenersshouldbereplacedwiththesameorhighergrade.If highergradefastenersareused,theseshouldonlybetightenedto thestrengthoftheoriginal.
DieselFuel
UseeitherGradeNo.1-DorGradeNo.2-Dfuelas definedbyASTMDesignationD975fordieselfuels.Find expectedairtemperatureattimeofstartonthermometer scaleinchart.Correctdieselfuelgradeisshowntothe rightofscale.
NOTE:Ataltitudesabove1500m(5000ft)usegrade1-D foralltemperatures.
Fuelsulphurcontentshouldbelessthan1.0percent preferablylessthan0.5percent.Dieselfuelhaving sulphurcontenthigherthan1.0percentmaycause increasewearonmetalenginepartsbecauseofacids producedbysulphurduringcombustion.
IMPORTANT:Iffuelsulphurcontentexceeds0.7 percent,theengineoildraininterval mustbereducedby50percentto125 hours.
Cetanenumbershouldbenolessthan40toassure satisfactorystartingandoverallperformance.
Cloudpointshouldbeatleast6°C(10°F)belowlowest expectedairtemperatureattimeofstarting.Waxcan separatefromfuelwhentemperaturedecreasestocloud pointandmayplugfilter.
Ifyouoperateyourtractorattemperaturesbelowthe limitsshown,consultyourdealerforspeciallubricantsand startingaids.
FuelStorage
Buygoodquality,cleanfuelfromareputablesupplier.
Properfuelstorageiscriticallyimportant.Useclean storageandtransfertanks.Periodicallydrainwaterand sedimentfrombottom.
Avoidstoringfueloverlongperiodsoftime.Ifthereisa veryslowturnoveroffuelinthefueltankorsupplytank,it maybenecessarytoaddJohnDeereDieselFuel Conditioner(A)topreventwatercondensation.(Seeyour JohnDeeredealerforproperserviceormaintenance recommendations.)
Storefuelinaconvenientplaceawayfrombuildings.
NOTE:Toreducefuelgellingandcontrolwaxseparation duringcoldweather,JohnDeereFuelFlow Improver(B),orequivalent,maybeaddedtofuel orbulkstoragetank.
A—JohnDeereDieselFuelConditioner
B—JohnDeereFuelFlowImprover
MX,FLIP,AA1–19–26JUL94–1/1
DoNotUseGalvanizedContainers
IMPORTANT:Dieselfuelstoredingalvanized containersreactswithzinccoating onthecontainertoformzincflakes. Iffuelcontainswater,azincgelwill alsoform.Thegelandflakeswill quicklyplugfuelfiltersanddamage fuelinjectorsandfuelpumps.
DONOTUSEagalvanizedcontainertostorediesel fuel.
Storefuelin:
• plasticcontainers.
• aluminumcontainers.
• speciallycoatedsteelcontainersmadefordiesel fuel.
DONOTUSEbrass-coatedcontainers:brassisan alloyofcopperandzinc.
M21,FLQ,B1–19–02AUG85–1/1
CAUTION:Handlefuelcarefully.Donotrefuel themachinewhilesmokingorwhennearopen flameorsparks.
Alwaysstopenginebeforerefuelingmachine.
Fillfueltankatendofeachday’soperation.Fillfueltank onlytobottomoffillerneck.
Thetractor’sfueltankcanbefilledfromtheleftorright sideoftractor.
Specification
IMPORTANT:Thefueltankusesventedfillercaps.If anewfillercapisrequired,always replaceitwithaventedcap.
DieselEngineOil
Useoilviscositybasedontheexpectedairtemperature rangeduringtheperiodbetweenoilchanges.
Thefollowingoilispreferred:
• JohnDeerePLUS-50
Thefollowingoilisalsorecommended:
• JohnDeereTORQ-GARDSUPREME
Otheroilsmaybeusediftheymeetoneormoreofthe following:
• APIServiceClassificationCG-4
• APIServiceClassificationCF-4
• ACEASpecificationE3
• ACEASpecificationE2
Multi-viscositydieselengineoilsarepreferred. Ifdieselfuelwithsulfurcontentgreaterthan0.5%isused, reducetheserviceintervalby50%.
ExtendedserviceintervalsmayapplywhenJohnDeere preferredengineoilsareused.ConsultyourJohnDeere dealerformoreinformation.
FuelandLubricants
EngineCoolant
JohnDeereLowSilicateAntifreezeisrecommended.
Alsorecommendedislowsilicateantifreezeformulated toGM6038Morequivalent.
Otherantifreezesthatmaybeused:
• Ethylene-glycoltype.
• Thosecontainingnotmorethan0.1percent anhydrousmetasilicate.
• ThosemeetingGeneralMotorsPerformance SpecificationGM1899M
IMPORTANT:Sometypesofethylene-glycol antifreezeareintendedfor automotiveuse.Theseproductsare oftenlabeledforuseinaluminum enginesandusuallycontainmore than0.1percentofanhydrous metasilicate.
LiquidCoolantConditioner
JohnDeereLiquidCoolantConditionerisrecommended forwet-sleevedieselenginesnothavingacoolantfilter option.Otherconditionersmaybeusedifitcontains non-chromateinhibitors.
IMPORTANT:IfengineisequippedwithaJohnDeere CoolantFilterConditioner,thecorrect inhibitorsarecontainedinthefilter.If bothareused,agel-typedepositis createdwhichcouldinhibitheat transferandblockcoolantflow.John DeereLiquidCoolantConditionerdoes notprotectagainstfreezing.
Varioussizesofcoolantconditionersareavailablefrom yourJohnDeeredealer.
Checkcontainerlabelorconsultwithantifreeze supplierbeforeusing.
Mix50-67percentlowsilicateantifreezewith33-50 percentdistilledordeionizedwater.
Lowsilicateantifreezeprovides:
• Adequateheattransfer.
• Corrosion-resistantenvironmentwithinthecooling system.
• Compatibilitywithcoolingsystemhoseandseal material.
• Protectionduringcoldandhotweatheroperations.
DX,COOL–19–04JUN90–1/1
Certaingeographicalareasmayrequirespecial antifreezeorcoolantpractices.Ifyouhaveany questions,consultyourauthorizedservicingdealerto obtainthelatestinformationandrecommendations. DX,COOL1–19–04JUN90–1/1
TransmissionandHydraulicOil
Useoilviscositybasedontheexpectedairtemperature rangeduringtheperiodbetweenoilchanges.
Thefollowingoilsarepreferred:
• JohnDeereHY-GARDHY-GARD
• JohnDeereLowViscosityHY-GARDHY-GARD
Otheroilsmaybeusediftheymeetoneofthefollowing:
• JohnDeereStandardJDMJ20C
• JohnDeereStandardJDMJ20D
Usethefollowingoilwhenabiodegradablefluidis required:
• JohnDeereBIO-HY-GARD1
HY-GARDisaregisteredtrademarkofDeere&Company. BIO-HY-GARDisatrademarkofDeere&Company.
1BIO-HY-GARDmeetsorexceedstheminimumbiodegradabilityof80% within21daysaccordingtoCEC-L-33-T-82testmethod.BIO-HY-GARD shouldnotbemixedwithmineraloilsbecausethisreducesthe biodegradabilityandmakesproperoilrecyclingimpossible.
DX,ANTI–19–10OCT97–1/1
FuelandLubricants
Useoilviscositybasedontheexpectedairtemperature rangeduringtheperiodbetweenoilchanges.
JohnDeereGL-5GearLubricantisrecommended.
Otheroilsmaybeusediftheymeetoneormoreofthe following:
• APIServiceClassificationGL-5
• MilitarySpecificationMIL-L-2105D
• MilitarySpecificationMIL-L-2105C
• MilitarySpecificationMIL-L-2105B
OilsmeetingMilitarySpecificationMIL-L-10324Amaybe usedasarcticoils.
LV,1020HA,A3–19–19JAN95–1/1
Grease(SpecificApplication)
LithiumGreasewithMolybdenumDisulphideis recommendedforuseoninternalcomponentsof transmission.
TY6333orTY6347JohnDeereMolyHighTemperature EPGreaseisrecommendedforuseonthetractionclutch andPTOclutchsplines.
LV,1020HA,A4–19–27JUN94–1/1
Grease
UsegreasebasedonNLGIconsistencynumbersandthe expectedairtemperaturerangeduringtheserviceinterval.
Thefollowinggreasesarepreferred:
• JohnDeereSDPOLYUREAGREASE
Thefollowinggreasesarealsorecommended:
• JohnDeereHDMOLYGREASE
• JohnDeereHDLITHIUMCOMPLEXGREASE
• JohnDeereHDWATERRESISTANTGREASE
• JohnDeereGREASE-GARD
Othergreasesmaybeusediftheymeetthefollowing:
• NLGIPerformanceClassificationGC-LB
IMPORTANT:Sometypesofgreasethickenerarenot compatiblewithothers.
DX,GREA1–19–07JUL99–1/1
AlternativeandSyntheticLubricants
Conditionsincertaingeographicalareasmayrequire lubricantrecommendationsdifferentfromthoseprintedin thismanual.
SomeJohnDeerebrandcoolantsandlubricantsmaynot beavailableinyourlocation.
ConsultyourJohnDeeredealertoobtaininformationand recommendations.
Syntheticlubricantsmaybeusediftheymeetthe performancerequirementsasshowninthismanual.
Thetemperaturelimitsandserviceintervalsshowninthis manualapplytobothconventionalandsyntheticoils.
Re—refinedbasestockproductsmaybeusedifthe finishedlubricantmeetstheperformancerequirements.
DX,ALTER–19–18MAR96–1/1
FuelandLubricants
LubricantStorage
Yourequipmentcanoperateattopefficiencyonly whencleanlubricantsareused.
Usecleancontainerstohandlealllubricants.
Wheneverpossible,storelubricantsandcontainersin anareaprotectedfromdust,moisture,andother contamination.Storecontainersontheirsidetoavoid wateranddirtaccumulation.
Makecertainthatallcontainersareproperlymarkedto identifytheircontents.
Properlydisposeofalloldcontainersandanyresidual lubricanttheymaycontain.
SerialNumbers
Whenworkingonmachinesorcomponentsthatare coveredbywarranty,itisIMPORTANTthatyouinclude themachine’sProductIdentificationNumberandthe componentserialnumberonthewarrantyclaimform.
Thelocationofcomponentserialnumberplatesare shownbelow.
ProductIdentificationNumberLocation
Theproductidentificationnumber(PIN)plate(A)is locatedontheright-handsideofthefrontsupport.
A—ProductIdentificationNumberPlate
EngineSerialNumberLocation
Theengineserialnumberplate(A)islocatedonthe right-handsideoftheengineblock,betweenthestarter andthehydraulicpump.
A—EngineSerialNumberPlate
FuelInjectionPumpSerialNumberLocation
Thefuelinjectionpumpserialnumberplate(A)islocated onthesideofthepump.
A—FuelInjectionPumpSerialNumberPlate
AlternatorSerialNumberLocation
Thealternatorserialnumberplate(A)islocatedonthe sideofthehousing.
1—AlternatorSerialNumberPlate
AG,OUO1032,2847–19–18JAN00–1/1
PowerSteeringValveSerialNumber Location
Thepowersteeringvalveserialnumberplate(A)is locatedonthebottomofthevalve.
AG,OUO1032,2849–19–18JAN00–1/1
StarterSerialNumberLocation
Thestarterserialnumberplate(A)islocatedontheside ofthehousing.
A—StarterSerialNumberPlate
TransmissionSerialNumberLocation
Thetransmission(drivetrain)serialnumber(A)islocated attherearofthemachineonthebottomleft-handcorner ofthedifferentialhousing.
A—TransmissionSerialNumber
AG,OUO1032,2850–19–18JAN00–1/1
AG,OUO1032,2851–19–18JAN00–1/1
FrontAxle(2WD)SerialNumberLocation
The2-WDfrontaxleserialnumberplate(A)islocatedon therearright-handsideoftheaxle.
A—2-WDFrontAxleSerialNumberPlate
MechanicalFrontWheelDrive(MFWD)Serial NumberLocation
TheMFWDserialnumberplate(A)islocatedontherear sideoftheright-handaxlehousing.
A—MFWDSerialNumberPlate
FeaturesandAccessories
Theinformationcoveredinthisgrouppertainstothe featuresofthemachinescoveredinthisTechnical Manual.Itcanbeusedinadditiontothenormal advertisingliteratureormayhelpindeterminingwhich specificfeaturerequiresservice.Alistofalltheavailable accessoriesandkitsisalsoincluded.
LV,1030HA,A2–19–07MAY96–1/1
StandardFeatures
JohnDeere3000SeriesEngine
• 5105—PE3029DLV5134kw(45.6hp)
• 5205—PE3029DLV5239kw(53hp)
• 3cylinderdieselengine
• Wetsleeved
• Directinjection
• Keyswitchcontrolledfuelshut-off
• Naturallyaspirated
• Verticalexhaust
SyncReverser Transmission
• Eightspeedsforward,fourreverse
• Inboardplanetaryfinaldrives
• Differentiallock
DualClutch
• ProvidescontinuouslivePTO
• StopstractorwithoutdisengagingPTO PTO
• Rear,540rpm
• Fullyindependentclutch
HydrostaticPowerSteering
• Powerissuppliedbyatandemgearhydraulicpump mountedtotheengine
MechanicalBrakes
• Wetdisk
• Individuallymechanicallycontrolled
Open-CenterHydraulicSystem
• Tandemgearhydraulicpumps
• Pumpsaredrivendirectlyoffenginetiminggears
• Therearpumpsuppliesoiltothepowersteeringand lubricatestopshaftofthetransmission.
• Thefrontpumpsuppliesoiltotherockshaftandthe selectivecontrolvalves,ifequipped.
SlideLV4295
SlideLV4296
FeaturesandAccessories
Axles
• Adjustablefrontaxleisstandard
Hitch
• CategoryIIthree-pointhitch
• Positioncontrollever
• Rateofdropcontrollever
PTOWarningSystem
• Warningalarmsoundsfor8—10secondswhen operatorleavesseatwithPTOengaged.Engineand PTOcontinuetorun.
FixedROPS
Retractableseatbelt
• Protectsoperatorintheeventofatip-over
AG,OUO1032,2854–19–18JAN00–2/2
SlideLV4297
FactoryInstalledOptionalEquipment
MechanicalFrontWheelDrive(MFWD)Axle
• Centerlinedesign
• Highpivotpointforbettergroundclearanceandaxle oscillation
Mid-MountvalveandCouplers(forfrontloader applications)
• Floatandregenerativespoolvalves
• Onelever“joystick”control
SingleSelectiveControlValve(SCV)
• Floatspoolvalve
DualSelectiveControlValve(SCV)
• Floatspoolvalve
• Regenerativespoolvalve
Hitch
• Rockshaftwithdraftandpositioncontrol
• Telescopingdraftlinks
Coldweatherpackage(IncludestheFollowing)
• 900CCAbattery
• Enginecoolantheater
• Heavydutyintakeheater
FoldableROPS
FieldInstalledOptionalKitsand Accessories
• SingleortwoSelectiveControlValve(SCV)
• Mid-mountValveandJoystick
• PowerBeyondKit
• PowerBeyondEndCap
• ColdWeatherPackage
• FrontDriveShaftCoupler
• SeatArmRests
• Horn
• FrontWeightBracketandWeights
• DeluxeCanopy(usedonfoldableROPSonly.)
• Interchangeable,Category2-to-Category1Hitch Bushings
• OffsetDrawbar
• RearWheelWeightSet
• RearAxleExtension(4in.or2in.)
• RearWorkLight
• RightHandStepwithHandrail(usedwithoutmid-mount valve.)
• HoodGuard
LV,1030HA,A5–19–07MAY96–1/1
ServiceEquipmentandTools
NOTE:Ordertoolsaccordingtoinformationgiveninthe U.S.SERVICEGARD Catalogorfromthe EuropeanMicroficheToolCatalog(MTC).Some toolsmaybeavailablefromalocalsupplier.
SERVICEGARDisatrademarkofDeere&Company
LiftingBracket ....................... JT01748
Installtoengineforremoval.
LiftingBracket JTG19
Installtoengineforremoval.
Specifications
ItemMeasurementSpecification
LargeFrontEngineMountCapTorque300N•m(225lb-ft) Screws
SmallFrontEngineMountCapTorque110N•m(80lb-ft) Screws
CenterControlConsoleCapScrewsTorque26N•m(19lb-ft)
JohnDeereEngineRepair—UseCTM8
Forcompleterepairinformationthecomponenttechnical manual(CTM)isalsorequired.Usethecomponent technicalmanualinconjunctionwiththismachinemanual.
RemoveEngine
1.Disconnectbattery.(SeeprocedureinSection40, Group10.)
2.Removeaircleaner.
3.Removeradiator.(SeeprocedureinGroup10.)
NOTE:Theapproximatecapacityoftransmissionis33L (8.7U.S.gal).
4.Draintransmission/hydraulicoil.
5.Removedashpanelsandhood.
6.Removemufflerandexhauststack.
NOTE:Closeallopeningsusingcapsandplugs.
7.Markanddisconnecthydraulicsteeringhoses(Band C).
8.Removesteeringlinebracket(A)fromengine.
9.Disconnectsteeringreturnline(D).
A—SteeringLineBracket B—HydraulicSteeringHose C—HydraulicSteeringHose D—HydraulicSteeringReturnLine
10.Removecotterpin(F)anddisconnectlinkagerod(G) fromfuelinjectionpump.
11.Markanddisconnectfuelreturnhose(A).Plugendof hose.
12.Disconnectelectricalconnectors(B—E),cutwireties andremovewiringharnessfromleft-sideof engine-to-centercontrolconsole.
A—FuelReturnHose
B—CoolantTemperatureSenderConnector
C—FuelInjectionPumpConnector
D—EngineSpeedSensorConnector
E—OilPressureSensorConnector
F—CotterPin
G—ThrottleLinkageRod
13.Disconnectthrottlelinkagerod(A)fromfootthrottle (B).
14.Disconnectparkbrakereturnspring(C).
A—FootThrottleLinkageRod
B—FootThrottle
C—ParkBrakeReturnSpring
15.Removehydrauliclines(A—C).
A—InletValveSupplyLine
B—SteeringValveSupplyLine
C—HydraulicPumpSupplyLine
16.Removeplateandgasket(C).
17.Disconnectheadlightconnectors(A).
18.Disconnectgroundwiringconnector(D).
19.Pullcable(B)andwiringharness(E)intoenginebay compartment.
A—HeadlightConnector(2used)
B—Positive(+)BatteryCable C—PlateandGasket
D—ElectricalGroundWiringConnector E—WiringHarness
AG,OUO1008,224–19–12OCT99–4/9
AG,OUO1008,224–19–12OCT99–5/9